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Marine Self-Contained

Air Conditioning System

WS-DHP16
16000 BTU model
Marine Self-Contained Air Conditioning System

Table of Contents

Features..................................................................................................4
Safety Instructions...................................................................................5
Size.........................................................................................................6
Specifications ........................................................................................7
Typical Installation...................................................................................8
Wiring ...................................................................................................13
Checklist ...............................................................................................15
Control Panel Operation ..................................................................... 16
Troubleshooting ...................................................................................19

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Marine Self-Contained Air Conditioning System

Features

1. Compressor with the function of high-efficiency, low-vibration and low-electricity consumption.

2. Condenser coil with high-efficiency spiral double tube allows high-heat exchange rate.

3. Weather resistant type electric box.

4. Refrigerant is already filled in the compressor.

5. Non-freon gas. R410A does not contribute to ozone depletion, environmentally-friendly.

6. Air outlet can be adjusted to upward or sidewards.

7. Protected by a safety device.

8. Control panel, remote control panel and RJ45 cable are standard accessories.

9. Starting booster is a optional accessory.

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Marine Self-Contained Air Conditioning System

Safety Instructions

Do not install marine air conditioner in engine room or bilge area to prevent a poisonous gas

inflowing into the room.

Outlet grill should be installed in approximate 1 meter place from engine or generator set outlet to

prevent exhaust gas inflowing into the room. Drain outlet should be connected to the outboard or
shower sump pump.

Turn off power supply provided to marine air conditioner when servicing. It can cause service

injury or death.

Marine air conditioner should be ground connected to the unit connection point.

Only an authorized distributor/dealer can service control box which has high electrical current
passing through.

Turn off power supply provided to marine air conditioner during repair or maintenance.

Marine air conditioner will be high temperature during operation. Do not touch the unit which

may cause burns and other injuries.


Marine air conditioner contains high pressure gas. Pay attention not to cause damage to the

piping.

60Hz model can be operated with 50Hz power supply although the capacity will be reduced.

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Marine Self-Contained Air Conditioning System

Size

Model H [mm] W [mm] D [mm] Weight [kg]


16000 BTU model
WS-MHP16 338 520 315 33

OUTLINE DRAWING

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Marine Self-Contained Air Conditioning System

Specifications

MODEL WS-DHP16
Capacity [BTU] 16,000
Voltage [V] 230
Frequency [Hz] 50
Operating Current [A] (Cooling) 5.3
Operating Current [A] (Heating) 5.9
Starting Current [A] 23
Starting Current w. Soft Starter [A] 12
Refrigerant R410A
Air Volume (max) 730 m³/h
Duct Size 6 in. dia.
Seawater Pipe 5/8 in.

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Marine Self-Contained Air Conditioning System

Typical Installation

Marine air conditioner should be placed as low as possible.

Do not install marine air conditioner in engine room or bilge area to prevent inflow of poisonous

gas into the room.

Marine air conditioner should be placed in a well ventilated area for circulating much air.

Air absorbed from marine air conditioner inflow into the room. Never place it in engine room that

is likely to produce a poisonous gas.

Marine air conditioner includes equipments that raise vibration or noise. Place the unit in a

horizontal floor space and soundproof space.

Install seawater inlet in as low places as possible and outlet grill as high places as possible.

Adjust the air outlet by loosing lock screw and secure the screw tightly once the air outlet is

adjusted at the optimal location.

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Marine Self-Contained Air Conditioning System

Typical Installation (continued)

Mount unit with condenser/evaporator coil directly behind return air grill or with at least 3" (76mm) of
air circulation clearance if adjacent to a bulkhead or other obstructions. See Figure 2. Compressor
should be mounted away from return air grill if possible to minimize sound level in cabin.

Fan motor rotation


Adjust the air outlet by loosing lock screw and secure the screw tightly once the air outlet is adjusted
at the optimal location.See figure 2.

FIGURE 3. Fan motor rotation overview

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Marine Self-Contained Air Conditioning System

Typical Installation (continued)

Non-slip tape
Put the attached non-slip tape on the base of AC system securely. See Figure 4.

FIGURE 4. Mounting brackets installation overview

Mounting Brackets
The four mounting brackets provided should be placed around edge of drain pan as equally spaced
as possible. Secure a/c unit to a flat level mounting surface. Brackets with vibration isolators and
sleeves are provided. Customer is to supply screw or bolts. See Figure 5.

FIGURE 5. Mounting brackets installation overview

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Marine Self-Contained Air Conditioning System

Typical Installation (continued)

Ducting
Good airflow is critical for the performance of the entire system. It is highly dependent on the quality of
the ducting installation. The ducting should be run as straight, smooth and taut as possible minimizing
the number of 90° bends (two 90° bends can reduce airflow by 25%). If a transition box is used, the
total area of supply air ducts going out of the box should at least equal the area of the supply duct
going in to the box.

All ducting should:


• Be appropriately sized for each application.
• Run as smoothly and taut as possible.
• Have as few bends or loops as possible.
• Be securely fastened to prevent sagging during boat operation.
• Have all excess ducting lengths trimmed off.
• Not be flattened or kinked.
• Insulated when located in high heat load areas (hull side, mechanical compartments, etc.).
• Be properly protected against potential damage when routed through open areas.
• Do not route ducting through engine room or any area where it may be exposed to dangerous
vapors or exhaust fumes.

Seawater System
Several guidelines should be followed during the installation of the seawater system. If the circulation
pump is centrifugal and not self-priming, it must be mounted so that it is always at least one foot
below the water line regardless of which tack the vessel is on. Pump may be mounted horizontally or
vertically, The following is a summary of the seawater system installation:
1. Install the seawater scoop thru-hull inlet as close to the keel and as far below the water line as
possible, facing forward. Bed the scoop with a marine sealant designed for underwater use.
2. Install a bronze, full flow seacock on the seawater scoop thru-hull inlet.
3. Install a seawater strainer below the level of the pump with access to filter.
4. Mount the pump above the strainer and at least one foot below the waterline.
5. Connect the seacock and strainer with an uphill run of reinforced marine grade hose.
6. Connect the discharge from the pump uphill to the bottom inlet of the a/c unit’s condenser coil with
5/8" (15.9mm) reinforced marine grade hose. Connect the discharge from the condenser coil to the
overboard discharge thru-hull fitting with 5/8" (15.9mm) reinforced marine grade hose.
7. Avoid loops, high spots or the use of 90° elbows with seawater hose (each 90° elbow is equivalent
to 2.5' (0.762M) of hose and a 90° elbow on the pump outlet is equivalent to 20' (61M) of hose.
8. Double clamp all hose connections with two stainless steel clamps, reversing the clamps.
9. Use Threaded seal tape on all threaded connections.
10. Connect all metallic parts in contact with seawater to the vessel’s bonding system including the
speed scoop inlet, strainer, pump and the air conditioner.

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Marine Self-Contained Air Conditioning System

Typical Installation (continued)

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Marine Self-Contained Air Conditioning System

Wiring

Turn off circuit breaker of power supply to A/C unit before opening electric box.
Connect a ground wire to seawater pump and marine air conditioner in order to prevent an electric
shock.

Consult an authorized person when servicing electric wiring.

Connecting diagram

Ground Sea water pump Power supply

P1 P0 L1 L0

Insert a proper circuit breaker into power supply to marine air conditioner.

Use an attached RJ45 cable when connecting to remote control panel.

RJ45 cable(included)

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Marine Self-Contained Air Conditioning System

Wiring (continued)

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Marine Self-Contained Air Conditioning System

Checklist

Mounting
c Marine air conditioner is placed tightly without any looseness.

c Double hose clamps are installed.

c Flexible duct is surely sealed and clamped.

c Hose and flexible duct are tightly fixed.

c Electric wiring are connected properly.

c Power supply is provided to marine a/c properly.

Operating
c There are no viblation during operation.

c There are no leakage from piping.

c Room temperature displayed at the monitor is appropriate.

c Each mode operates normally. (cooling, heating, circulating)

c Each air flow operates normally. (strong, medium, weak)

c Marine air conditioner operates/stops automatically according to preset temperature.

c There is enough cooling seawater.

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Marine Self-Contained Air Conditioning System

Control Panel Operation

Control Panel Product Features

D-1

I-1 D-2

I-2
D-3

B-1 B-2 B-3 B-4 B-5

Mode indicator

I-1:Cooling Turns
Blink solid
I-2:Heating

The panel is stand-by mode when each The flashing light turns solid when AC unit
mode blinks. is operating.

Key button

B-1:ON/OFF switch
B-2:Operation mode switch
B-3:Fan speed switch
B-4:Set temperature adjustment
B-5:Set temperature adjustment
B-1 B-2 B-3 B-4 B-5

D-1
Main display Fan speed Room temperature & Set temperature
AUTO mode
D-1:Fan speed AUTO The displayed digit under "TEMP" shows room
D-2:Room temperature
Fan speed is adjusted automatically and temperature.
D-3:Set temperature
the meter is displayed in the same way.
MANUAL D-2

Press the FAN button(B-3) to adjust fan


room temperature
MANUAL mode
speed.

MANUAL
Press the FAN button(B-3) to adjust fan
speed.
set temperature
The displayed digit under "SET" shows set temperature,
which can be adjusted by pressing TEMP button(B-4, 5).

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Marine Self-Contained Air Conditioning System

Control Panel Operation (continued)

Control panel operation

1.Stand-by mode

When power supply is turned on, “COOL” or “HEAT” light starts to blink with the previous preset mode. Main display shows fan speed,
room temperature and set temperature from the left.

mode indicator fan speed room temperature

fan mode set temperature

2.Operation

Press the MODE button to select desired operation mode. Then, blink of the selected digit will turn solid light when pressing POWER but-
ton. The digit color will turn grey when selecting “COOL”, while yellow when selecting “HEAT”.

cooling heating

mode button

Turns
solid

power button

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Marine Self-Contained Air Conditioning System

Control Panel Operation (continued)

3-1. Set Temperature


Press the TEMP button to select desired temperature.

room temparature set temparature The operation mode “AUTO” will be lit when auto operating while “MANUAL”
when manual operating.

FAN button TEMP button

3-2. Fan speed

Press the FAN button to adjust fan speed: in the order of Auto, 1 to 5 stages. When selecting AUTO, fan speed will be adjusted automatically
according to the room temperature and the display will be also adjusted accordingly.

The “AUTO” display lights and fan The “MANUAL” digit will be lit when selecting manual mode. Press the FAN button to adjust desired fan speed: in the
speed will be adjusted according order of AUTO, 1 to 5 stages.
to the room temperature and set
temperature.

Push Push Push Push Push Push

Press the FAN button to select the operation mode and fan speed.

4.Turning the system off

Press the POWER button to stop the A/C system during its operation. The operation mode will be switched to “stand-by” mode.
Blink

push
Sea water pump will be activated after starting AC unit and compressor will be activated 20 seconds after AC
unit is started. Fan will not be activated until gas temperature reaches a fixed value.

Compressor will stop once it reaches set temperature, but it does not re-start for 3 minutes after the stop.

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Marine Self-Contained Air Conditioning System

Troubleshooting

The PCB controller will estimate the each error which happened in the system operation, and do the
treatments according to these error types. The trouble shootings and errors go into four types, which
are the unit resumed protection, system resumed protection, unit serious fault protection, and system
serious fault protection.

Error codes table


Error
Error descriptions Treatments Resumes
Code
1 Return air temp. sensor error Shut off the compressor Automatically resumed
2 Evaporator temp. sensor error Shut off the compressor Automatically resumed
3 Circuit water temperature was failure Shut off the compressor Automatically resumed
4 Indoor coil sensor is overheat Shut off the compressor Automatically resumed
5 Refrigerant gas was leakage Shut off the compressor Manually resumed
Automatically resumed when
6 Compressor was overloaded Shut off the compressor unlocked / Manually resumed
when locked
Automatically resumed when
7 Low pressure protection is shut off Shut off the compressor unlocked / Manually resumed
when locked
Automatically resumed when
8 High pressure protection is shut off Shut off the compressor unlocked / Manually resumed
when locked
9 Filter was blocked Shut off the compressor Automatically resumed
10 Chilled water temperature protection Shut off the compressor Automatically resumed
11 Water flow switch is failure Stop the machine when it is locked Manually resumed
12 Compressor current failure Shut off the compressor Automatically resumed
Automatically resumed when
13 Fan motor was over-loaded Shut off the compressor unlocked / Manually resumed
when locked
Communication failure between PCB Operate the machine in previous
15 Automatically resumed
and wireless controller settings, don’t stop the machine

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http://www.ws-yacht.com.sg

237 Pandan Loop, Westech Building, #01-04, Singapore 128424


Tel: (65) 6272 2221 Fax: (65) 6275 5488

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