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 Service Manual for L1 and L2

Nokia XL Dual SIM

RM-1030, RM-1042
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 5.0" Display  E-mail
 1 GHz Dual-core CPU careacademy@nokia.com
 5 MP Camera

Version 1.0

Exploded view Disassembly steps

CHECK THE REPAIR
POLICY BEFORE
PERFORMING ANY
MECHANICAL REPAIR ON
SERVICE LEVEL 1&2!

More More

Assembly hints Solder components Service devices

More More More

Product controls and interfaces Service concept Phone reset

More More More

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Version history
RM-1030, RM-1042
Version 1.0

Version Date Description

1.0 29.04.2014 First published version

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Exploded view
RM-1030, RM-1042
Version 1.0

1 A-COVER ASSEMBLY
(I0001 - I0005)
TOUCH PANEL
I0001

A-COVER
I0003

DISPLAY
I0002

EARPIECE IHF FLEX

I0004 I0005

SIDE KEY FLEX

I0006

2 LIGHT SWAP PACKAGE

(I0007 - I0009)
PMU SHIELDING LID
I0008

LIGHT SWAP PWB

I0007

CAMERA
FRONT CAMERA
I0018
I0019
CAMERA RUBBER
I0017

TOP FLEX
I0020

3 D-COVER ASSEMBLY
(I0010 - I0016)

FRONT CAMERA GASKET

I0013 IHF SPEAKER
I0012
FLASH LENS ADHESIVE
I0015 SPEAKER GASKET
I0011
VIBRA ADHESIVE
I0016

SENSOR SUPPORT GASKET

I0014

D-COVER
I0010

TYPE LABEL
I0009

SCREW TORX+ SIZE 4

M1.4 X 3.55
I0022

SCREW TORX+ SIZE 4

M1.6 x 4.55
B-COVER
I0021
I0023

Only available Not reuseable Repair/swap

as assembly after removal only in level 3

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Disassembly steps
RM-1030, RM-1042
Version 1.0

1) For disassembling you need the Nokia Standard toolkit version 2. You will also need an AV jack.

2) Protect the A-COVER with protective film.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

3) Release the B-COVER by pushing down the bottom corners as shown.

4) Remove the B-COVER.

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5) Unscrew the four Torx+ size 4 screws in the order shown. Do not use them again. Discard them.

6) Unscrew the eight Torx+ size 4 screws in the order shown. Do not use them again. Discard them.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

7) Start releasing the D-COVER by first releasing the two shown clips on the left side of the device with the
SRT-6. Start from the top.

8) Then slide the SRT-6 along the bottom end and release the two shown clips.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

9) Then open the two shown clips on the right side.

10) Then slide the SRT-6 along the top end and release the three shown clips.

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11) Fold open the D-COVER as shown. Be careful not to damage the flexes.

12) Open the SIDE KEY FLEX connector with the SS-93. Be careful not to damage the connector or any
components nearby.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

13) Open the DISPLAY and TOUCH PANEL connectors. Be careful not to damage the connectors or any
components nearby.

14) Remove the D-COVER.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

15) Release one coner of the IHF FLEX with the dental tool and peel it off with tweezers. Be careful not to
injure yourself with the sharp end of the dental tool. Do not use the IHF FLEX again. Discard it.

16) Release the EARPIECE with the dental tool and remove it with tweezers. Do not use it again. Discard it.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

17) Release one part of the SIDE KEY FLEX with the dental tool and remove it with tweezers.

18) Open the CAMERA connector with the SS-93. Be careful not to damage the connector or any
components nearby.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

19) Grab the CAMERA RUBBER with tweezers and pull out the CAMERA including the CAMERA RUBBER.

20) Remove the CAMERA RUBBER from the CAMERA with tweezers.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

21) Start releasing the TOP FLEX by first opening the TOP FLEX connector with the SS-93. Be careful not
to damage the connector or any components nearby.

22) Then release the AV connector with an AV jack.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

23) Then release the rest of the flex gently with tweezers.

24) Then release the vibra with the SS-93.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

25) Finally release the sensor with the dental tool. Remove the TOP FLEX with tweezers.

26) Remove and discard the FLASH LENS ADHESIVE with the dental tool.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

27) Remove and discard the VIBRA ADHESIVE with tweezers.

28) Remove and discard the SENSOR SUPPORT GASKET with the dental tool.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

29) Open the FRONT CAMERA connector with the SS-93. Be careful not to damage the connector or any
components nearby.

30) Release the FRONT CAMERA with the SS-93 and remove it with tweezers.

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31) Remove and discard the FRONT CAMERA GASKET with the dental tool.

32) Release the three shown clips holding the ENGINE BOARD with the SS-93. Start from the top.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

33) Remove the ENGINE BOARD.

34) Release the PMU SHIELDING LID with the dental tool. Be careful not to damage any componets nearby.
Remove and discard the PMU SHIELDING LID with tweezers.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

35) Release the IHF SPEAKER with the sharp end of the SS-93 and remove it with tweezers.

36) Remove and discard the SPEAKER GASKET with the dental tool.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

37) The Nokia XL Dual SIM disassembly procedure is complete.

-END OF DISASSEMBLY-

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Assembly hints
RM-1030, RM-1042
Version 1.0

1) Fasten the eight Torx+ size 4 screws in the order shown to the torque of 15 Ncm.

2) Fasten the four Torx+ size 4 screws in the order shown to the torque of 12 Ncm.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Solder components
RM-1030, RM-1042
Version 1.0

TOP
ESD ESD GND ESD USB
FET FET
Diode Diode Spring Diode Fuse

D1402 D1412 D1203 Q1102 Q1101 FUSE1

D1411 U1103 D1102 S1503 SPR1201

ESD Flash LED ESD GND Speaker Speaker
Diode driver Diode Spring spring spring

BOTTOM
GSM Antenna GSM Antenna
spring gnd spring

ANT102 ANT101
BT/WLAN
Antenna spring

ANT104

ANT103 U102 FIL1301 U1101 CN101

GPS Antenna BT/WLAN EMI Display GSM Antenna
spring Antenna filter Filter BL driver coax connector

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

TOP
ESD ESD
Diode Diode Diode Diode Diode
diode diode

D1210 D1207 D1204 D1104 D1106

D1209 D1208 D1211 D1212 D1206 D1507 D1506 D1504 D1205

ESD
Diode Diode Diode Diode Diode Diode Diode Diode
Diode

BOTTOM
ESD ESD
diode diode

D1503 D1505

D1501 D1103 B1101

ESD Barrier Ferrite
Diode diode coil

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Service Manual Level 1 and 2
Nokia XL Dual SIM Service devices
RM-1030, RM-1042
Version 1.0

AC-20 Travel charger BN-02 Battery Nokia Standard Toolkit (v2)

AC-21C + CA-190CD (China)
For more information, refer to the Service
Bulletin (SB-011) on Nokia Online. Supplier or
manufacturer contacts for tool re-order can be
found in “Recommended service equipment”
document on Nokia Online.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Product controls and interfaces
RM-1030, RM-1042
Version 1.0

1 1 — 3.5mm AHJ connector

2 2 — Earpiece
3 4 3 — Proximity sensor
4 — Front camera
5 — Touch screen
6 — Back key
7 — Microphone
8 — Micro-USB connector
9 — Camera flash
5
10 — Camera
11 — Volume keys
12 — Power/Lock key
13 — Loudspeaker
14 — Antenna area

6
7

10
11

12

13
14

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Service Manual Level 1 and 2
Nokia XL Dual SIM Service concept
RM-1030, RM-1042
Version 1.0

Flashing concept

Service
CA-101
software

Product specific
battery

Transceiver

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.

Service Manual Level 1 and 2
Nokia XL Dual SIM Phone reset
RM-1030, RM-1042
Version 1.0

Hardware reset
If the phone hardware is jammed, you should first
recommend that the consumer performs a hardware reset.
The hardware reset does not remove any consumer data.

To perform a hardware reset, remove the battery and wait

for one minute before reinserting it. Boot up the phone
normally.

©2014 Nokia | Nokia Internal Use only | All Rights Reserved.