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Velocity and mass flow rate profiles of dry powders in a gravity drop conveyor using an
electrodynamic tomography system
R G Green, M F Rahmat, K Dutton et al.
A TDR-based system for the localization of leaks in newly installed, underground pipes made of any
material
A Cataldo, G Cannazza, E De Benedetto et al.
An effective signal processing method for resistivityprobe measurements in a two-phase bubbly flow
Tay-Jian Liu
Investigation of an integrated fiber laser sensor system in ultrasonic structural health monitoring
Qi Wu and Yoji Okabe
E-mail: gsong@uh.edu
Abstract
In this paper, an innovative method for rapid detection and location determination of pipeline
leakage utilizing lead zirconate titanate (PZT) sensors is proposed. The negative pressure wave
(NPW) is a stress wave generated by leakage in the pipeline, and propagates along the pipeline
from the leakage point to both ends. Thus the NPW is associated with hoop strain variation along
the pipe wall. PZT sensors mounted on the pipeline were used to measure the strain variation and
allowed accurate (within 2% error) and repeatable location (within 4% variance) of five manually
controlled leakage points. Experimental results have verified the effectiveness and the location
accuracy for leakage in a 55 meter long model pipeline.
Keywords: lead zirconate titanate (PZT) sensor, gas pipeline, leakage, negative pressure
wave (NPW)
Figure 1. NPW propagating along the pipeline. Figure 3. PZT sensor directly mounted on the pipe wall.
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Smart Mater. Struct. 26 (2017) 025022 J Zhu et al
L + (m + V ) Dt
the purposes of leakage detection based on NPW signal, it is L 1 = (m - V ) , (2 )
better to have lc much larger than bc . 2m
To measure the NPW signals, a signal conditioning cir- where L1 denotes the distance between the upstream sensor and
cuit was introduced to process the output voltages of the PZT the leak point, L denotes the distance between the upstream and
sensors. Since the signal conditioning circuit, as shown in downstream sensors, m denotes the propagation velocity of the
figure 4, works as a band pass filter [33]; the output voltage of NPW, V denotes the contents flow velocity, and Dt = t1 - t2
PZT sensor is zero if there is no NPW wave arriving at the denotes the arrival time difference of the wave to the upstream
location of the PZT sensor. The amplitudes of NPW signals as and downstream sensors while t1 and t2 are the arrival time of the
measured by the PZT sensors are proportional to a certain PZT #1 and PZT #2, respectively. The content flow velocity V
range of high frequency components of hoop strain variation is negligible compared to the NPW velocity m and thus ignored.
as shown in (1), which can indicate the arrival time of Thus equation (2) can be rewritten as
the NPW. L + mDt
L1 = . (3 )
2
2.3. Leakage location theory
The NPW velocity μ=285.75±23.6 m s−1 was measured in
The PZT sensors are directly mounted on the pipe wall and used the same pipeline system based on fiber Bragg grating sensors
to measure the local hoop strain change. The typical response of [26], while μ=300 m s−1 was considered for use in the leakage
PZT sensors to NPW is shown in figure 5. Initially, when the location process in the following experiments. This value was
pipe is undamaged, the output amplitude is maintained at 0 V chosen as it is situated in the upper margin of the velocity
because the internal pressure is held constant under the normal estimation and for convenience of calculations.
operating conditions. Then, the downward, pulse-like waveform
indicates the arrival of the NPW to each specific sensor. The
initial downward slope of the pulse indicates the decrease of 3. Experimental setup
internal pressure associated with the NPW as it reaches PZT
sensor location, while the subsequent upslope of the pulse The model pipeline, shown in figure 7, consists of a series of
indicates the internal pressure settling at a different baseline 19.05 mm×3.048 m (3/4 in.×10 ft.) PVC Plain-End pipe
pressure. The negative peak of the waveform pinpoints the time sections connected together to form a pipeline with a total
when the NPW passes through the PZT sensor location, which is length of 55.78 m. Due to this long length, the model pipeline
chosen to define the arrival time of NPW. Finally, the circuitry was bent every 9.14 m using ten 90° elbow connectors and
used to measure signals from PZT sensor inherently forms a five 0.20 m pipe sections shown in figure 8.
band pass filter. Thus, when the internal pressure settles down, Six PZT sensors (15 mm×10 mm) were directly
low frequency signals dominate the PZT sensor signal and the mounted on the pipeline to detect NPW signal arrival (details
filtering effect of the circuitry causes the output amplitude to are shown in table 1). An NI PXI-5105 Digitizer was used as
returns to 0 V. a data acquisition system. The digitizer was triggered by the
Two of the PZT sensors can be designated for use in the voltage signal of PZT #1 with the trigger level at −0.02 V
location of the leakage point. The time difference between the and all the signals from six PZT sensors were recorded
negative peaks of the two designated PZT sensors is defined simultaneously at a sampling rate of 100 KS s−1. Five
as Dt . manually controllable leak valves were installed along the
The difference in arrival time of the NPW at the desig- pipeline (details are shown in table 2) to simulate a leakage
nated sensors can be used to estimate the location of the NPW point. An air compressor was used to pressurize the pipeline
3
Smart Mater. Struct. 26 (2017) 025022 J Zhu et al
Figure 8. Diagram of the model pipeline with multiple simulative leak points.
4
Smart Mater. Struct. 26 (2017) 025022 J Zhu et al
5
Smart Mater. Struct. 26 (2017) 025022 J Zhu et al
small diameter, several parameters are non-transferable from Subsequent studies for PZT-based leakage detection will be
experimental setup to real world applications. The differences carried out regarding the effect of pipeline design parameters,
between the experimental setup and the real world applica- such as material and wall thickness, on the capabilities of the
tions are discussed below: PZT sensing system. Pipeline damages, such as dents or
corrosion will have local effects on the pipeline structure and
• PZT sensors mounted on the pipeline should ideally have
may be detected by the PZT sensing system, and thus may be
a maximal length in lc (the direction ‘1’) and minimal
used as an early warning indicator for potential future leakage
length in bc (the direction ‘2’), as shown in figure 3.
sites. Wireless communications techniques designed for PZT
However, due to the small diameter of the model pipeline,
sensor will also be tested in order to verify applicability to
the PZT sensors were mounted on the pipeline with
long distance pipelines.
lc = 10 mm in the direction ‘1’ and bc = 15 mm in the
direction ‘2,’ as shown in figure 7, which is detrimental to
the estimated results of the leakage location. It can be
6. Conclusions
improved by choosing the appropriate size of the PZT
sensor so that lc is much longer than bc . In order to ensure
A PZT-based pipeline leakage detection and location method
a better contact of the PZT sensor with the pipeline in the
was presented in this paper. The dynamic strain variation of
lc direction, the PZT sensor can be custom-made to bend
the pipe wall introduced by the NPW was detected by mea-
along the surface of the pipeline. In the experiment
suring the time of arrival of the NPW towards PZT sensors
described in this paper, the PZT sensors were flat patches
installed along the length of the pipeline. During these tests, it
and did not conform to the curvature of the pipe
was found that the time of arrival approach allowed the
circumference, thus reducing the contact of PZT sensor
accurate and repeatable location of the leakage points, how-
along the lc direction.
ever, a challenge to be overcome is the reflection of the NPW
• The pipeline hoop stress equation [35] is expressed as
at each end of the pipeline. The reflections, as shown by the
D results, decreased the accuracy of the PZT sensors located
sh = ( pi - pe ) (4 )
2t near the ends of the pipeline. Future steps in this research are
where pi and pe are the internal and external pressure to extend the application of leakage detection method to the
respectively, D is the diameter of the pipeline and t is the liquid pipeline, broaden the application to stiffer pipeline
wall thickness. The hoop stress sh is proportional to the materials, such as steel, and improve the algorithm to sur-
internal pressure pi and the diameter of the pipeline D, mount the influence of reflection at the ends of the pipeline.
when the external pressure pe is negligible compared to
the internal pressure pi . Since the internal pressure was 20
psi and the diameter of the model pipeline was 19.05 mm, Acknowledgments
the responses of PZT sensors would have much higher
amplitudes in real world pipeline applications, as they This research was partially supported by the Major State Basic
usually have much higher internal pressures and larger Development Program of China (973 Program, grant number
diameters. The higher amplitude of response can lower 2015CB057704), Innovative research group project (grant
the data acquisition negative trigger level and tolerate number 51421064) and general projects (grant number
higher electromagnetic interference in real world 51478080 and 51278084) of Natural Science Foundation of
applications. China. Mr Jia was supported by the Chinese Scholarship
• Another major difference is the distance. Pipelines in the Council for his one-year research visit at University of Houston.
field usually carry gas/oil across miles, and hence may The authors would like to acknowledge these financial supports.
cause difficulties in receiving signals from PZT sensors
that are installed along the length of the pipeline. Since it
may be impractical to install long lengths of cable to each References
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