Trouble shooting Theme Flashing from die in running

Situation Flashing problem observed during running on die casting machine

P See phenomenon on actual D Do trouble shooting

after deciding priority to
site/artticle. Decide action
minimize damage
items/responsible person
1)Indicate a leader to prepare for
1)Check casting condition repairing
2)Process condition as per W.I 2)Expected time to repair.
3)Check machine condition 3)Check the next process verify
4)Check die condition blow holes during drilling
5)Report the condition to boss . 4)Associate work along with maint./die maint
6)Check no. of stock . (TL) and other associate involved
7)Request the maint./Die maint person for 5S and other activity .
7)Check repair condition .
8)Make plan to recover the loss
C Check workmanship
of each item of
trouble shooting by
yourself
1)Make sure repairing was done.
2)Check accumulator pressure
3)Check saftey (Interlocking)
4)Check quality.
5)Report your boss repairing
was done
6)Check previous and next
process
A Act to start production if
necessary prevent re
occurrence
1)Follow condition after repairing
2)Incorporate check the pressure
as per WI.
3)Share the information at worksite
4)Prevent ocurence and do
cross check.

C h e c k p o i n t
1) Check 3 G Check wt. of casting . 4) Check Hydraulic press.(H/L-150/80 KG/cm2),Accumulator pressure(140 kg/cm2
2) Check no. of Turn /Speed High Low (4T/2 T) Decleration point(as per wi) 5)Check stock condition at SFG & at machining
P Back pressure ,Die locking force(567~630T),Blue matching,
Metal temp.,
6)Inform about B.D. to before and aftere operation.

3)Inform to die maint if blue matching not ok,and to maint. If tie bar tension is a problem
Ask Person for repair time and check our estimared time.
1) Clean the place around the m/c .
2)Ask the maint. Person for repair time and check our estimated time.
D 3)Do seggregation.
4)TL should check all associate are at work as per plan during maint. Of m/c/Die
5)Inform associate for recovery the loss through O.T. on Sunday.
1)Check all part in the m/c/Die after repairing.
2)Check Blue matching of die/tie bar balancing data
C 3)Check saftey for interlocking of m/c.
4)Check Shots in Operation for Flashing and biscuit thickness
5)Inform to SL before and previous operation that m/c repaired .
1)Check feed back from associates for m/c operation.
2) Share the information in log book and change point board .
A 3)Relief tie bar/die blue matching checking point added in preventive check sheet.
4)Check point add in PM check sheet horizontal deployment.
start production if
sary prevent re
ence

after repairing
ck the pressure

mation at worksite
ce and do

essure(140 kg/cm2).