ALUMINIUM CASTING

 Rico has over 100 High Pressure Die Casting (High Pressure Die Casting Machines) from 135 Ton to 2500 Ton locking
force equipped with Real time Shot monitoring & Robots.
 Rico is one of the largest High Pressure Die Casting facility in India.
 Rico is currently producing over 50,000 MT of High Pressure Die Cast components per annum.
 Die Casting component weight range from 100gms up to 12 kgs
 Current High Pressure Die Casting machines are from Buhler, Toshiba, UBE, ITAL Presse etc.
 Alloys produced today : ADC 12, ADC 14, LM24, A 380, A 383, ENAC46500, A356.
 Post processing & Heat Treatment facility..
FERROUS CASTING
 4 Automatic Moulding Lines
o (2 Disamatic size 650 * 535)
o (2 Horizontal size 610 * 510)
 Alloys
o Gray Iron (FC) , Ductile Iron (FCD), SiMo, SiMo Cr
 Core making
o Rico has in house core making facility.(Cold box and Shell process)
 Continuous online Shot Blasting, Laser Controlled Pouring & Auto Inoculation
 Component weight range from 100gms up to 12 kgs
 Capacity Over 40,000 MT per Annum
MACHINING & ASSEMBLY
 Rico has over 1500 machines (CNCs & SPMs).
 Rico is one of the largest machining facility in India.
 Rico has implemented a mix of state of art CNCs (Mazak, Stama, Chiron, Kitamura, Daewoo, EMAG, Fanuc) & low
cost automation to meet its customer requirements.
 Rico has also created in-house machine building capability for captive consumption.
 Rico currently manages over 40 sub suppliers covering a vast range of parts e.g. Sintered, Rubber & Seals, Sheet
metal, Friction Material, Precision Machined Components, Bearings, Springs and Fabricated Parts.
DIES, PATTERNS AND TOOLING

 Rico has in house dies and pattern design and manufacturing.

 Rico manufacture over 200 dies and patterns and 600 die inserts annually.

Facilities and Equipments

CNC Machining Center

Mikron HSM 700, Mikron VCP 710, Deckel FP 50 CCP, Makino S33L, Haas VF6, Haas VF2

CNC - EDM
CDM Rovella BF 600, CDM Rovella BF800, CHMER 50 N

CNC Wire cut (EDM)

Electronica Euro cut Mark 2, Fanuc Rob cut a - 1IC

CNC - CMM

DIE SPOTTING PRESS TUS 130

PRODUCTS
  Oil Pump Assembly

The oil pump in an internal combustion engine circulates

engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of
the engine. This lubricates the bearings, allows the use of higher-capacity fluid bearings and
also assists in cooling the engine.
Annual Volumes - 500,000

FuelSystemParts

Fuel Tank: It acts as the reservoir for the vehicle's fuel. The tank
has an electronic "trigger" that conveys information concerning the amount of fuel to the gas gauge.

Fuel Pump: Its primary function is to draw fuel from the fuel tank and pump it into the internal
combustion engine. There are two kinds of fuel pumps: mechanical and electric, which are used in
vehicles with carburetors and electronic fuel injectors, respectively.

Fuel Filter: It is fixed in both the ends of the fuel pumps to separate impurities from the fuel, thereby
ensuring optimal engine performance.

Fuel Injector: It is an electronic valve that opens/closes at regular intervals to deliver the right amount
of fuel to the engine.
Carburetor: Its main purpose is to mix the right amount of air and fuel and deliver it to the engine..

Lube Oil Filters Heads Together, the oil and oil filter keep
your vehicle's engine operating at optimal levels of performance.

Annual Volumes - 200,000

 Exhaust Manifolds

exhaust manifold collects the exhaust gases from

multiple cylinders into one pipe.
Annual Volumes - 500,000

 Turbine Housings

The turbine housing is the housing that covers the turbine and
directs the exhaust gasses into the turbine wheel.

Annual Volumes - 1 Million
  Cylinder Head Covers

seal off the cylinder head space from the outside of the
engine. As a result of operation of the internal combustion engine, blow-by gases from the
combustion process and oil droplets from the lubricant system of the engine are present
inside the cylinder head.
Annual Volumes - 100,000


Annual Volumes - 400,000

 Balance Shafts Assembly

Balance shafts are used in piston engines to reduce

vibration by cancelling out unbalanced dynamic forces.
Annual Volumes - 120,000

 Gear Housing

Annual Volumes - 1,20,000

 Main Bearing Caps

Annual Volumes - 1 Million

 Water, Air Connections and Pressure Plates

 Flywheels

Annual Volumes - 250,000

 )

 Cylinder Head (Aluminum)

 Clutch Assembly
 Annual Volumes - 3.5 Million

 Automatic Transmission Bracket Assembly

Annual Volumes - 1 Million

 Differential Case Housings

Annual Volumes - 600,000

 Gear Shifts Forks

 Wheel Hubs Assembly

 Annual Volumes - 7 Million Sets

 Brake Panel Assembly

Annual Volumes - 7 Million Sets

 Brake Discs

Annual Volumes - 1.2 Million

 Drums

Annual Volumes - 1.2 MillionSteering Knuckles