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Which of the following welding process would you expect to give the highest heat
input when using typical parameters ?
2. A mitre fillet weld has a design throat thickness of 12 mm. What is the leg length ?
a. 19.6
b. 12.8
c. 16.8
d. 10.8
3. The number 136 is shown at the tail end of a weld symbol reference line. According
to BSEN 22553 what does the number indicate ?
a. FCAW
b. MIG/MAG
c. MMA
d. TIG
a. Crown
b. Cap height
c. Reinforcement
d. Weld profile
a. Spatter
b. Voltage
c. Current
d. Travel speed.
a. 850 – 920 ̊C
b. 550 - 700 ̊C
c. 500 - 520 ̊C
d. 950 - 980 ̊C
a. Longer HAZ
b. Wider HAZ
c. Narrow HAZ
d. Deeper HAZ
8. When measuring arc voltage, where should the measuring instrument be kept ?
a.47 J at -20 ̊C
b.47 J at 0 ̊C
c.47 J at +20 ̊C
d.47 J at -10 ̊C
10. The main reason that hard stamping is prohibited in some structure that it may
cause ?
a.Work material
b.Corrosion initiation
a. Any material
b. Aluminium alloys
c.Stainless steel
d.Carbon steel
a.PWPS
b.WQT
c.WPQR
d.WPTR
a.35 ̊
b.120 ̊
c.60 ̊
d.90 ̊
14. Which of the following has the greatest effect on the finished profile ?
a.Included angle
b.Torch angle
d.Polarity
15. Tungsten electrodes used for TIG welding of C-Mn steel contains a small percentage
of,
a.Silica
b.Cerium
c.Iridium
d.Titanium
16. A pipeline is to be laid across country; which of the following method could be used
to detect root defects ?
a.MPT
b.RT
c.UT
d.Both b and c
a.Remove paint
c.Remove moisture
d.Increase hardness
d.Percentage reduction
19. What level of diffusible hydrogen is considered as low hydrogen ?
a.≤ 5 ml
b.> 15 ml
c.≤ 20 ml
d.> 25 ml
20. The output characteristics of a typical SAW power source for less than 1000 amps ?
a.Constant current
b.Constant voltage
c.Drooping
d.Pulsing
a.BS EN 2560
c.BS EN 22553
22. According to BS EN 22553 a weld symbol on the dashed line refers to,
d. Identification line.
a. Ductility
b. Weldability
c. Hardenability
d. Malleability
d. Requires an AC output.
26. During welding you observe that the welder is weaving excessively high, which
property will be deteriorated because of this ?
a. Percentage elongation
b. Impact properties
c. Chemical composition
a.Internal flaws
b. external flaws
c.Porosity
d.Undercut
28. From the examination of fracture failure, a ductile failure,
a.Black marks
b.Smooth surface
c.Reduction in area
a.FCAW
b.TIG
c.MAG
d.SAW
a.Hardness only
d.Impact only
31. What element may cause carbon steel to suffer cold shortness ?
a. Phosphorous
b. Martensite
c.Manganese
d.Silica
a. PA
b. PB
c.PF
d. PG
a.Work on the basis that a large change in voltage equals a small change in
amperage.
d.Work on the basis that if voltage is changed amperage will dramatically change.
34. Re is a term,
35. Necking,
c.Is when the specimen has gone past its elastic point and moving zone.
b.Is the range between the lowest interpass temperature and interpass temperature
where welding can take place.
39. Interpasstemperature ?
d.Both a and b.
a.Fatigue failure.
b.Ductile failure.
b.Is classified under AWS A5.5 and is a basic low hydrogen with weld metal of yield
strength 70,000 Psi.
c.Is classed under AWS 5.5 and suitable for welding in the low temp.
45. Preheating,
d.Both b and c.
a.If changed from the approved WPS, may require a need of new approval.
a.Is a quantitative test that allows the examiner to assess the susceptibility of
lamellar tearing.
c.Does not require being done if NDT examination shows no defects whatsoever.
d.Both a and b.
50. Preheating,
a.Increases weld zone yield strength and removes moisture.
51. NDT,
a.In PT a high level of surface cleaning is required to ensure defects are detected.
d.Both a and c.
52. During welding you observed excess spatter, what can be the possible reason ?
a.Wrong polarity
b.Damp electrode
c.High current
a.No significance
b.Welding inspector
c.Welding engineer
d.Code of construction
55. In HICC, which of the following statement is not true ?
c.Doing a PWHT.
a. At all times.
60. A welding procedure qualified in PA position may not be valid if welding needs to be
done in PF ?