Risk Assessment/Management Form

Ref:
Section / Dept: Preheater / civil Risk Assessment-
Activity:
ERECTION OF COLUMN,STAIR
CASE AND BRACING
Sl Basic Job Potential Hazard Consequence Current control measure

Probability

Probability
N. Steps Risk rating Risk rating

Residual
Additional
Initial control

risk
P E A R Risk measure P E A R
Use guide rope during shifting of
materials and always keep away
Get Injury/ from swing area.Daily tool box talk
Fall of materials
Fatality before starting of job by crew
supervisor.

Failure of wire rope Get Injury All the wire rope sling & D-shackle
sling/D-shackle must be visually checked . Tested
sling must
Skilled be colour
workmen shallcoaded by a
be engaged
specific colour
for hooking .aily tool box talk
of material.Hook of hydra
before
must bestarting of job
provided byhook
with crewlatchaily
Hooking of material Get injury supervisor.
tool box talk before starting of job by
crew supervisor.

People should maitain safe distance

Shifting of material
from the load while lifting and
shifting.Guide rope to be fixed on
both ends of the
material.Communication with the
hydra operator will be one to one talk
and signal will be issued by the
signal man with blue helmet.

People should not unhook the sling

Unhooking of
Shifting of Injury to person during tension. Only skilled person
material
the will remove the sling from the hook.
1 materials by Marking of SWL at different lifting 1 0 0 1 2 2
Hydra up to hooks of hydra.
max. 2 MT Only Trained & experienced operator
Toppling of Hydra
due to excess Injury / Fatality will operate the hydra.Material
loading above the safe working load
mentioned at the lifting position shall
not be lifted.

Deploy one hydra helper with whistle

wearing of floroscent jacket walking
minimum 3m.away from hydra(left
side) and 2persons are to be
Man/Materials standing for the guidence of guide
Traffic Control
loss rope & Hydra speed can be resticted
, Reverse horn sounds during
reversal of hydra.

Deploy one hydra helper with whistle

wearing of floroscent jacket walking
Man/Materials minimum 3m.away from hydra(left
Traffic Control side) and 2persons are to be
Loss
standing for the guidence of guide
rope&Hydra speed can be
restricted.Reverse horn sounds
during reversal of hydra.
Stacking of All the materials shall be stacked at
Tripping Get Injury
materials designated place

Height of stacked materials shall be

Unloading &
2 Get Injury maintained as per safety norms & 1 0 0 0 2 2
Stacking
users convenience

Stacking shall be done as per the

shape,size & weight of the materials

Lifting of materials up to 40m.to be

done by Crawler Crane & Rest of
height shall be done by Tower Crane

Slip of Tools Get Injury

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Sl Basic Job Potential Hazard Consequence Current control measure

Probability

Probability
N. Steps Risk rating Risk rating

Residual
Additional
Initial control

risk
P E A R Risk measure P E A R

Slip of Tools Get Injury

All the tools should be tied up with

Lifting of rope while using
3 2 0 0 1 2 4
materials

All the loose materials should be

lifted by gunny bag with rope pully
system/winch m/c
Fall of materials Get Injury
Area should be barricaded and
nobody allow under the suspended
load
Ascending and Descending of
workmen shall be done through the
Erected stair and the stair must be
fitted with hand rails
All slings and D-shackles used for
erection shall have third party inspection
certificate

Erection of Capacity of Hydra/Crane must be in

Get
4 Col.fitted Failure of slings accordance with the weight of the load 2 0 1 1 2 4
Injury/Fatality
with bracing During erection the signal man must be
wearing of reflective jacket
Load must be lifted as per sequence of
load chart
After erection the structures will be
anchor bolted/grouted
Erection team employed in erection
must be skilled & identified
All supporting members should be
bolted/welded properly
To arrange the working platform out side
the preheater building for the erection of
Erection of supporting members
Get
5 supporting Fall from height 2 0 0 1 2 4
Injury/Fatality While person working out side the
members
preheater he must be wearing of double
rope safety harness and it should be
tied up with the fixed structure above the
head height
Take Wah permit before starting the
activity
Use double rope full body harness for
ascending and descending
Co-ordinated
Working at Get Always anchor the safety belt above the 3 0 0 2 2
6 Fall from height 6 Tool box talk 2 0 0 0 2 4
height Injury/Fatality head height daily
Proper scaffold as work platform shall
be made
The erection team employed in erection
must be skilled & identified
Only Trained & Experienced personnel
shall be allowed for welding
Get Injury
To take charging approval
Electric shock /Respiratory
Welding m/c.should be connected with
problem separate earthing
To use welding appropriate PPE Co-ordinated
7 Welding 2 0 0 2 3 6 Tool box talk 2 0 0 1 2 4
Looking at welders ARC should be daily
avoided while working with in the vicinity
Damage of of welding
Eye Injury
both eyes Use welding screen of correct
specification
Use of proper PPE
All hose pipes shall be inspected for
any kind of damage or leakage prior
to start the days work.
Take hot work permit before starting
the activity

Leackage of hose Get Injury due to Proper hose clamp shall be provided
pipe fire at both cylinder side and torch side.
Binding wire shall never be used or
allowed inplace of hose clamp

Gas cutting 2of3

8 2 1 0 0 2 4
activity
Sl Basic Job Potential Hazard Consequence Current control measure
Leackage of hose Get Injury due to

Probability

Probability
N. Steps Risk rating Risk rating
pipe fire

Residual
Additional
Initial control

risk
P E A R Risk measure P E A R
Colour code for separate hose pipe
(Red for DA and blue for Oxygen)
Gas cutting shall be maintained and never be
8 2 1 0 0 2 4
activity mixed
Only striking lighter shall be used to
light the torch and torch shall be
checked for any kind of damages
prio to start the job

Fire due to use of

improper lighting Get Injury Flash Back arrester shall be
tools & torch provided to all the outlets of cylinders
Pressure guages (both for working
pressure and cylinder pressure) shall
be maintained
Cleaning of torch from dirt required
on daily basis
To stop the work and reassess the
condition
Avoiding high tonnage erection(>5T)
DURING NIGHT HOURS
Natural
9 High wind Velocity Injury/Fatality 1 0 0 0 4 4
Calamity Any work stopped due any reasonin the
late night more than 1/2 hr.idle people
should not restin the work area.They
should come back to site office for relax

Prepaired by: Approved by: Reviewed by:

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