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Research paper
Calcium chloride addition to overcome the barriers for synthesizing new Ca- T
Ti layered double hydroxide by mechanochemistry
⁎ ⁎
Jun Qua, Lin Shaa, Zhigao Xua, , Zhengyan Hea, Ming Wua, Chenjie Wua, Qiwu Zhangb,
a
Key Laboratory of Resources Green Conversion and Utilization of the State Ethnic Affairs Commission, Ministry of Education, College of Resources and Environmental
Science, South-Central University for Nationalities, Wuhan 430074, PR China
b
School of Resources and Environment Engineering, Wuhan University of Technology, Wuhan 430070, China
A R T I C LE I N FO A B S T R A C T
Keywords: In this study, a new binary Ca-Ti layered double hydroxide (LDH) has been synthesized for the first time by a
Layered crystal structures two-step (dry and wet) milling of calcium hydroxide, hydrated titanium dioxide and a third phase of calcium
Calcium hydroxide chloride. No reactions were observed while milling calcium hydroxide and hydrated titanium dioxide unless the
Titanium dioxide further addition of a third phase of calcium chloride which triggered the solid state reaction to form LDH phase.
Mechanochemical synthesis
The traditional co-precipitation process failed to synthesize Ca-Ti LDH due to the barriers of the precipitation pH
Ca-Ti layered double hydroxide
and ion radius differences between Ca2+ and Ti4+. The X-ray diffraction (XRD), Thermogravimetric Analysis
(TGA), X-ray photoelectron spectroscopy(XPS) and Scanning electron microscopy (SEM) techniques were ap-
plied to characterize the prepared samples. The characterization results demonstrated the successful production
of high crystalline Ca-Ti LDH phase. This work proved the feasibility of mechanochemistry to produce novel
binary LDH which may be of help for the synthesis of other new layered materials in general.
1. Introduction (Ferencz et al., 2014; Qu et al., 2017a,b; Qu et al., 2016a,d) and various
inorganic and organic anions have been intercalated into LDH (Ferencz
Layered double hydroxide (LDH with the chemical formula of et al., 2014; Milanesio et al., 2010), proving that mechanochemistry
[M1‐x2+Mx3+(OH)2]x+(An‐)x/n− • mH2O in which M2+ and M3+ were could controllably synthesize LDH with different layer constituents and
the bivalent and trivalent metal ions respectively) can be manufactured intercalated anions. Moreover, the mechanochemically prepared LDH
by either liquid-phase or solid-state processes. Liquid-phase methods showed better performance for anionic pollutants adsorption and an-
such as co-precipitation by sodium hydroxide, ammonia solution or ionic dye photo degradation (Li et al., 2018; Qu et al., 2017c). It was
urea dominated the routing for the synthesis of LDH because of its good anticipated that the application of mechanochemically prepared LDH
adaptability for component adjustment, controllability of grain mor- could be further developed in different areas. However, the existing
phology (Kuramoto et al., 2017; Intasa-ard et al., 2018). To form the work only demonstrate that LDH synthesized by solvent methods can
structure of LDH, the M2+ and M3+ must have comparable ion radius to also be produced through mechanochemistry. Is it possible to synthe-
allow isomorphous substitution, which was the widely accepted em- size fresh species of LDH through mechanochemistry under different
pirical rule for the synthesis of LDH (Basu et al., 2014). Our previous mechanism?
work (Qu et al., 2016c) has summarized the existing binary LDH (by Co-precipitation of different metal ions in water (also can be in-
solvent methods) reported in patents and literature. More combination terpreted as an isomorphous substitution) must be achieved while using
of different metals could be further explored to synthesize new species the traditional wet process to form the structure of LDH. Small gaps of
of LDH. precipitation pH value and ion radius between the metal ions were
The solvent-free ball milling process (also known as mechan- essential for the LDH synthesis (Cavani et al., 1991). It would turn out
ochemical approach) was first reported in the year of 2007 for the to be the negative consequences when the metal ions of raw materials
synthesis of MgeAl LDH (Tongamp et al., 2007). Since then, research failed to meet these two conditions. To overcome the big precipitation
work on the LDH mechanochemical preparation and application had difference between metals, extremely concentrated base solutions
developed rapidly (Qu et al., 2016b; Wang et al., 2016). LieAl, CaeAl, (≥10 M) was needed (Srankó et al., 2010). Although Ca-Al (Zhang
ZneAl, CueAl, CaeSn LDH have been successfully manufactured et al., 2012), Ca-Fe (Pinnavaia et al., 1992) LDH were successfully
⁎
Corresponding authors.
E-mail addresses: xuzhigaotc@126.com (Z. Xu), zhangqw@whut.edu.cn (Q. Zhang).
https://doi.org/10.1016/j.clay.2019.02.017
Received 29 October 2018; Received in revised form 8 February 2019; Accepted 19 February 2019
Available online 12 March 2019
0169-1317/ © 2019 Elsevier B.V. All rights reserved.
J. Qu, et al. Applied Clay Science 173 (2019) 29–34
synthesized using solvent method, no data has been reported for the
synthesis of Ca-Ti LDH as the precipitation pH value of Ti4+ (< 2) was TiO2 Anatase
even lower than that of Fe3+ and Al3+(Haynes, 2014). Eliminating the
negative effects of the precipitation pH value and ions radius differ-
Intensity (a.u.)
ences between the metal ions was the key to manufacturing new binary
LDH. As the solvent-free mechanochemistry operation could enforce
isomorphous substitution and involves no precipitation reaction, it may
theoretically overcome that physical obstacle to prepare brand new
species of LDH.
Milling the hydroxides (Ca(OH)2 and Al(OH)3) produced katoite
phase (Ca3Al2(OH)12) rather than LDH unless a third phase of chloride
or carbonate as the pillared anion was added and ground together. The 10 20 30 40 50 60 70
addition of the third phase induced the occurrence of mechan- 2-theta (°)
ochemically synthetic reaction of LDH. In this work, the Al3+ was Fig. 1. the XRD pattern of the sample prepared by co-precipitation of
substituted by Ti4+ to prepare the new binary Ca-Ti LDH using calcium CaCl2·2H2O and TiCl4 with urea.
hydroxide, hydrated titanium dioxide, and hydrated calcium chloride
as raw materials. Characterization results of the product confirmed a
3. Results and discussion
structure of high crystalline Ca-Ti LDH phase, which was reported for
the first time to the best of our knowledge, demonstrating the feasibility
3.1. Ca-Ti LDH synthesis by co-precipitation
of mechanochemistry to produce new binary LDH.
-1
2.2. Characterizations
lg({Mn+}/mol L-1)
-2 Ni2+
Co2+
A Rigaku MAX-RB RU-200B diffractometer (MAX-RB RU-200B,
Rigaku, Japan) using CuKα radiation (λ = 1.5403 Å) was utilized to -3
test the XRD patterns of the samples. Microstructure image of the Fe3+
Cu2+
prepared sample was observed by SEM (JSM-5610LV, JEOL, Japan) -4
Al3+ 3+
Mg2+ Ca2+
spectroscopy. A simultaneous thermal analyzer (STA449F3, NETZSCH, Bi Zn2+
Ti4+
Germany) in nitrogen gas from 30 °C to 1000 °C at a heating rate of -5
20 °C/min was implemented to give the TGA curve of the sample. 0 2 4 6 8 10 12 14
pH
30
J. Qu, et al. Applied Clay Science 173 (2019) 29–34
31
J. Qu, et al. Applied Clay Science 173 (2019) 29–34
Counts (a.u.)
3/1/2.5 TiO2
3/1/2
3/1/1.5
Ti2p
3/1/1
0 10 20 30 40 50 60 70 80
2-theta (°)
466 464 462 460 458 456
Fig. 5. XRD patterns of the samples prepared by the dry-wet milling with dif- Binding Energy (eV)
ferent TiO2·H2O dosage.
Fig. 7. X-ray photoelectron spectra of the Ti2p level in raw TiO2·H2O and Ca-Ti
LDH.
varied at 3/1/3, 3/1/2.5, 3/1/2, 3/1/1.5, and 3/1/1. The XRD pattern
of sample 3/1/1 confirmed the formation of three phases: Ca-Ti LDH,
unreacted Ca(OH)2 and [CaCl2·Ca(OH)2·H2O] mixed salt which in- was the basic chemical bonds in LDH sheets. The data of XPS proved the
dicated insufficient addition of TiO2·H2O. An Amorphous substance and reaction between calcium compounds and hydrated titanium dioxide
a pure phase of [CaCl2·Ca(OH)2·H2O] mixed salt were obtained when Ca forming a layered double hydroxide hydrate which could be defined as
(OH)2/CaCl2·2H2O/TiO2·H2O molar ratio was 3/1/2.5 and 3/1/3 re- LDH.
spectively. The XRD data clarified the easy occurrence of the [CaCl2·Ca The above data proved that the solvent-free ball milling process
(OH)2·H2O] mixed salt when TiO2·H2O was insufficiently or over added. indeed avoided the drawback of precipitation pH value and ion radius
The XRD pattern of the 3/1/1.5 sample showed high crystalline Ca-Ti differences of Ca2+ and Ti4+ on the synthesis of LDH and successfully
LDH phase but with small amount of unreacted raw Ca(OH)2 and produced new binary Ca-Ti LDH.
TiO2·H2O as shown in Fig.S4. More work was conducted to synthesize
pure Ca-Ti LDH by increasing the amount of used water in the second
wet-milling process and the XRD patterns were shown in Fig. S5. The 3.3. Solid-state reaction pathways
peaks attributed to the Ca(OH)2 (peak in the box in Fig. S5) gradually
disappeared with the increasing of water addition. Fig. S6 displayed the The XRD and TGA characterization techniques were applied to il-
XRD patterns of raw materials and Ca-Ti LDH with 1 mL water. The d lustrate the solid state reaction pathway in the ball mill process. Fig. 8
values of the peaks in the sample (3/1/1.5 with 1 mL H2O) were 8.32, depicts the XRD patterns of the intermediate prepared by dry milling
4.15, 3.52, 3.88, 3.02, 2.92, 2.87, 2.77, 2.66, 2.5, 2.42, 2.35, 2.29, 2.21, and the Ca-Ti LDH prepared by the dry-wet milling process. The dry
2.19, 1.99, 1.95, 1.89, 1.85, 1.79, 1.75, 1.68, 1.65. The tree major peaks milling sample showed a low crystalline phase of LDH illustrating the
of Ca(OH)2, [CaCl2·Ca(OH)2·H2O] and TiO2∙H2O were (2.63, 4.94, formation of the basic structure of LDH. After the addition of water, the
1.92), (2.34, 3.17, 1.92) and (3.52, 1.89, 2.37) respectively. Results crystallinity of LDH increased and finally formed LDH layered structure.
showed that more or less of TiO2·H2O could be found in the sample with Fig. 9 exhibits the TGA curves of the raw materials, the precursor
1 mL water which could be explained by the high stable property of prepared by dry milling and the Ca-Ti LDH. Raw materials showed a
TiO2·H2O with low chemical activity. three-stage mass loss characteristic according to the temperature: de-
Fig. 6 exhibits the SEM images of the prepared sample with Ca hydration of CaCl2•2H2O and TiO2·H2O with 10.2% mass loss at
(OH)2/CaCl2·2H2O/TiO2·H2O at 3/1/1.5 to show the microstructure of 30–350 °C, completely dehydration of TiO2·H2O forming anatase with
Ca-Ti LDH. The sample presented a layered morphology and aggregated 3.63% mass loss at 350–500 °C, Ca(OH)2 to CaO with 4.35% mass loss
together forming micron-grade particles because of the existence of at 500–600 °C and the dechlorination of CaCl2 with 1.39% mass loss at
water which was similar to that of other LDH manufactured by me- 600–1000 °C. After the milling operation, both the precursor and LDH
chanochemistry (Tongamp et al., 2008). exhibited a continuous mass loss characteristic which was the typical
The X-ray electron spectra of raw TiO2·H2O and Ca-Ti LDH were TGA feature of LDH. The total mass loss of precursor was higher than
tested and the Ti2p level were given in Fig. 7. The Ti2p level of Ca-Ti that of the raw materials which may be caused by moisture absorption
LDH was 0.93 eV lower than that of TiO2·H2O. This was due to the during the test because the dry milling operation transformed the raw
formation of Ca-O-Ti chemical bonds (Avvakumov et al., 2001) which material into activated state possessing extraordinary adsorption ac-
tivity. The mass loss of LDH was 23.64% which was higher than that of
32
J. Qu, et al. Applied Clay Science 173 (2019) 29–34
The results in this paper clearly confirmed that Ca-Ti LDH cannot be
manufactured by the solvent methods due to the negative effects of the
Intensity (a.u.)
Acknowledgements
NO. 51734001].
Raw materials
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