Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
GROUP 1
BODY
CONSTRUCTION
CONTENTS
BODY COMPONENTS
M4010001002238
24 28
22
20 59* 26
27
19 21 25*
23 29
17 61
58* 60*
18 66*
88*
30
68
57*
62
16 76*
56* 69 31
67
65* 32
15
80
81 33
14 34
82
55 53* 35
13 54 36
77* 63
79* 37
12 87
10 75* 78* 38
74* 52* 72* 39
11 64**
45 44 83
9 51
49
86* 41
8* 43
40*
6 42
7*
70* 84
4 5 85*
71*
3 47
4 73**
3 50
2 46*
48*
1
NOTE:
: Anti-corrosion steel panels
: High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.)
(**: Indicates 980MPa-ultra-high-tensile steel panels.) ABC00328AB
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BODY CONSTRUCTION 1-3
BODY COMPONENTS
1. Front panel crossmember lower 45. Rear floor rear seat under crossmember
2. Front bumper reinforcement 46. Front floor side sill inner
3. Headlight support panel 47. Front floor sidemember
4. Headlight support bracket 48. Front sidemember reinforcement rear
5. Headlight support panel upper 49. Front floor
6. Front sidemember plate 50. Front fender
7. Front inner sidemember 51. Front floor sidemember
8. Front outer sidemember 52. Front floor sidemember rear
9. Engine mounting gusset 53. Front pillar reinforcement lower inner
10. Fender shield frame upper inner 54. Front deck frame upper outer
11. Front inner wheel house 55. Front fender bracket
12. Dash panel crossmember 56. Front pillar reinforcement upper
13. Dash panel 57. Front lower inner pillar
14. Cowl top panel 58. Front upper inner pillar
15. Front deck crossmember 59. Roof side rail inner
16. Hood inner panel 60. Center inner pillar
17. Hood outer panel 61. Rear pillar reinforcement
18. Front door panel inner 62. Rear pillar brace
19. Front door side door beam 63. Front fender bracket
20. Front door panel outer 64. Side sill reinforcement
21. Rear door panel inner 65. Center pillar reinforcement
22. Rear door panel outer 66. Roof side rail reinforcement center
23. Roof rail front 67. Side sill rear end plate
24. Roof panel 68. Rear wheel house inner panel
25. Roof bow 69. Quarter panel lower inner
26. Roof rail rear 70. Side inner sill rear
27. Liftgate inner panel 71. Rear seat crossmember reinforcement
28. Liftgate outer panel 72. Rear floor crossmember reinforcement
29. Gate pillar reinforcement 73. Front floor front crossmember
30. Rear inner pillar 74. Front sidemember reinforcement rear lower
31. Quarter panel extension upper outer 75. Dash side brace
32. Quarter panel extension lower outer 76. Rear door hinge reinforcement
33. Fuel filler lid 77. Side sill bulkhead
34. Side outer panel 78. Side sill reinforcement outer support
35. Rear end panel outer 79. Side sill reinforcement support front
36. Rear end panel inner 80. Center pillar reinforcement lower
37. Spare tire bracket 81. Side sill reinforcement support rear
38. Rear towing hook bracket 82. Side sill support rear
39. Rear floor stay 83. Canister bracket
40. Rear floor sidemember reinforcement 84. Side sill reinforcement inner
41. Rear floor sidemember extension 85. Side sill inner reinforcement
42. Rear floor sidemember 86. Rear floor sidemember reinforcement upper
43. Rear floor 87. Rear seat pan reinforcement
44. Rear floor crossmember 88. Rail roof side support
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1-4 BODY CONSTRUCTION
BODY MAIN CROSS-SECTIONAL VIEWS
B
D
E
A
C
F
ABB00524AB
A D
Cowl top
outer panel Roof panel
Roof side rail
Cowl top stay reinforcement
center
Rail roof side
Cowl top support
inner panel
Dash panel Roof side rail
ABB00614AB inner Side outer panel ABC00323AB
Side outer
panel
Front roof
reinforcement rail
Roof front rail inner
ABC00322AB ABB00618AB
Side sill
reinforcement
ABB00616AB outer support ABC00324AB
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BODY CONSTRUCTION 1-5
BODY MAIN CROSS-SECTIONAL VIEWS
K
G
L
ABB00525 AB
Side outer
panel
Roof rear rail inner
ABC00129 AB ABB00624AB
ABB00622AB ABB00625AB
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1-6 BODY CONSTRUCTION
MAINTENANCE, SERVICEABILITY
MAINTENANCE, SERVICEABILITY
M4010003001145
FENDER SHIELD
A positioning hole and cut-out have been added on
the front sidemember inner and the dash crossmem-
ber to improve assembling workability when replac-
ing the panel.
ABB00389AB
SIDE STRUCTURE
A panel positioning notch has been added on the
door opening to improve assembling workability
when replacing the panel.
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BODY CONSTRUCTION 1-7
MAINTENANCE, SERVICEABILITY
ABB00467AB
ABB00600AB
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1-8 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
10 ± 4 N·m
5
89 ± 35 in-lb
3
7.0 ± 3.0 N·m
62 ± 26 in-lb 4
26 ± 6 N·m 3
19 ± 4ft-lb
2
26 ± 6 N·m
19 ± 4ft-lb A 7.0 ± 3.0 N·m
62 ± 26 in-lb
1
ABC00325AB
Crush box
ABD00021AB
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BODY CONSTRUCTION 1-9
BODY CONSTRUCTION CHARACTERISTICS
FENDER SHIELD
(Right side)
4
3
2
5
1
23 ± 9 N·m
17 ± 6 ft-lb
ABB00351AB
(Left side)
3 2
23 ± 9 N·m
4 17 ± 6 ft-lb
7
5
23 ± 9 N·m
17 ± 6 ft-lb
ABB00352 AB
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1-10 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
(Right side) 7
9*
4
8*
5
6
3*
10
2
12 11
13
1
14*
NOTE: *: Indicates 590MPa-high-tensile steel panels. ABB00353 AB
2
5
14 6 8
10
13
12
ABB00418AB
A 14 B 8
10
2
13
3
ABB00419 AB 12 ABB00420AB
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BODY CONSTRUCTION 1-11
BODY CONSTRUCTION CHARACTERISTICS
(Left side)
4
3*
7* 8
6
2* 5
14 1
9
12
13
6 9 11
5
B
1 3
13
12
ABB00421AB
A B 3
11
1
9
13
7
ABB00422 AB 12 ABB00423AB
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1-12 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
FRONT DECK
The padding structure of the cowl top is designed to
have a crushable structure in order to efficiently
absorb energy upon impact, thus improving the
pedestrian protection capability.
ABB00355
4
5
1
6
7
8 ABC00181AB
DASH PANEL
The 590-MPa class high tensile strength steel panels
has been adopted for the dash side brace to improve
the crash safety.
ABB00356
8* 9 4 5
6
7
2 9
8*
3
1
10
NOTE: *: Indicates 590MPa-high-tensile steel panels. ABC00182AB
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BODY CONSTRUCTION 1-13
BODY CONSTRUCTION CHARACTERISTICS
SIDE BODY
M4010011001708
SIDE STRUCTURE
The 590-MPa class high tensile strength steel panels
or 980-MPa class ultra high tensile strength steel
panels have been adopted for the front pillar, center
pillar, side sill, and roof side rail to improve the body
rigidity.
9*
13
6
12
16
5 14
11
10 ± 4 N·m 4*
89 ± 35 in-lb 17
8*
23 15
10 18 19 24
22 25
3 7*
21
50*
44*
2
1* 27
26 28
43*
45*
20 29
46* 51*
52* 30
42
41 53 32
38* 37**
40 47*
49*
39
33
36 48* 31
35
NOTE:
34 23 ± 9 N·m
*: Indicates 590MPa-high-tensile steel panels.
17 ± 6 ft-lb
**: Indicates 980MPa-ultra-high-tensile steel panels. ABC00326AB
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1-14 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
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BODY CONSTRUCTION 1-15
BODY CONSTRUCTION CHARACTERISTICS
REAR BODY
M4010012000991
ABB00357 AB
ROOF
M4010013001834
The 590-MPa class high tensile strength steel panels
has been adopted for the roof bow to improve the
body strength.
7 4
5
8
6* 4
2
1
NOTE: *: Indicates 590MPa-high-tensile steel panels. 2 ABC00327AB
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1-16 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
UNDER BODY
M4010014001718
FRONT FLOOR
The 590-MPa class high tensile strength steel panels
have been adopted for the front sidemember rein-
forcement rear and front floor side sill inner and the
980-MPa class ultra high tensile strength steel pan-
els for the front floor front crossmember to improve
the body strength.
2
5
6
4 5
4
7
3
10
11
14**
8
9
15* 18
8
16
17
13*
12
NOTE:
*: Indicates 590MPa-high-tensile steel panels.
**: Indicates 980MPa-ultra-high-tensile steel panels. ABC00313AB
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BODY CONSTRUCTION 1-17
BODY CONSTRUCTION CHARACTERISTICS
REAR FLOOR
The 590-MPa class high tensile strength steel panels
have been adopted for the rear seat crossmember
reinforcement and rear floor crossmember reinforce-
ment to improve the body strength.
ABB00360
11
18 10
9
19
8
12
7 13
6*
3 14 15
7
5
2
4*
1 17
16
3
1
NOTE: *: Indicates 590MPa-high-tensile steel panels. ABC00314 AB
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1-18 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
3
1 9*
8* 4
1
5
B
A 1 3
9
8
ABC00331AB
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BODY CONSTRUCTION 1-19
BODY CONSTRUCTION CHARACTERISTICS
A B
8
1
1 7
9
6 ABC00332 AB 8 ABC00333AB
DOOR
M4010015001119
(Front door)
12 6
2
1 4
11
3
9
10
7
8 ABB00362 AB
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1-20 BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
(Rear door)
17
14
16 18
13 24
15 23
22
21
20
19 ABB00363 AB
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BODY CONSTRUCTION
SILENCER APPLICATION LOCATIONS
1-21
SILENCER APPLICATION LOCATIONS
M4010005002627
• In order to suppress noise, a silencer (melting • A silencer (melting sheet) has been affixed on the
sheet) has been adhered on the cowl top outer upper surface of the floor for vibration dampening.
panel.
• In order to suppress noise, a front pillar silencer
(damping sheet) has been adhered on the front
inner pillar lower.
Silencer
Front pillar
silencer Front pillar
silencer
NOTE:
: 1.5 mm (0.06 in) thick melting sheet (Place a melting sheet.)
: 2.0 mm (0.08 in) thick damp sheet (Place two melting sheet one on top of another.)
( ) indicates the number of 1.6 mm (0.06 in) melting sheets that are used for repair.
ABC00126AB
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BODY CONSTRUCTION
SILENCER APPLICATION LOCATIONS
1-22
NOTE:
: 1.6 mm (0.06 in) thick melting sheet (Place a melting sheet.)
: 3.2 mm (0.13 in) thick damp sheet (Place two melting sheet one on top of another.)
( ) indicates the number of 1.6 mm (0.06 in) melting sheets that are used for repair.
ABD00276AB
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BODY CONSTRUCTION
URETHANE FOAM USAGE LOCATIONS
1-23
ABB00801AB
ABC00223AB
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