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  • Weld Map Details Joints and Specifications

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    9913489806
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    This document provides a weld map detailing 22 welding joints for assembling components of a structure. It specifies the joint numbers, descriptions, preparation methods, base metal grades and thicknesses, welding processes, and WPS numbers for each joint. The WPS numbers provided are applicable for tack welds and temporary repairs, and permanent repairs must be done according to an approved repair plan. The weld map was prepared by a welding engineer and approved by a quality control manager.

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    Titolo originale

    WELD MAP ( 17007 AB).xlsx

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    This document provides a weld map detailing 22 welding joints for assembling components of a structure. It specifies the joint numbers, descriptions, preparation methods, base metal grades and thicknesses, welding processes, and WPS numbers for each joint. The WPS numbers provided are applicable for tack welds and temporary repairs, and permanent repairs must be done according to an approved repair plan. The weld map was prepared by a welding engineer and approved by a quality control manager.

    Copyright:

    © All Rights Reserved
    Scarica in formato XLSX, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    588 visualizzazioni22 pagine

    Weld Map Details Joints and Specifications

    Caricato da

    9913489806
    This document provides a weld map detailing 22 welding joints for assembling components of a structure. It specifies the joint numbers, descriptions, preparation methods, base metal grades and thicknesses, welding processes, and WPS numbers for each joint. The WPS numbers provided are applicable for tack welds and temporary repairs, and permanent repairs must be done according to an approved repair plan. The weld map was prepared by a welding engineer and approved by a quality control manager.

    Copyright:

    © All Rights Reserved
    Scarica in formato XLSX, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    di 22

    WELD MAP

    SR JOINT / WELD BASE BASE BASE METAL WELDING


    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    CHANNEL SHELL LONG IS 2062 GR.B # HIL/WPL/003


    1 SEAM JOINT 101 BUTT WELD P1 # P1 IS 2062 GR.B 10 # 10 SMAW REV. R0

    SHELL LONG SEAM SA 516 GR 70 # HIL/WPL/003


    2 JOINT 102 BUTT WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    SA 516 GR 70 # GTAW + HIL/WPI/005


    3 SHELL # SHELL JOINT 103 BUTT WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    SHELL LONG SEAM SA 516 GR 70 # HIL/WPL/003


    4 JOINT 104 BUTT WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    CHANNEL SHELL LONG IS 2062 GR.B # HIL/WPL/003


    5 SEAM JOINT 105 BUTT WELD P1 # P1 IS 2062 GR.B 10 # 10 SMAW REV. R0

    CHANNEL FLANGE # SA 516 GR 70 # IS HIL/WPL/003


    6 CHANNEL SHELL 106 FILLET WELD P1 # P1 2062 GR.B 56 # 10 SMAW REV. R0
    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    CHANNEL FLANGE # SA 516 GR 70 # IS HIL/WPL/003


    7 CHANNEL SHELL 107 FILLET WELD P1 # P1 2062 GR.B 58 # 10 SMAW REV. R0
    SINGLE
    BEVEL + SA 516 GR 70 # GTAW + HIL/WPI/005
    8 SHELL # RING JOINT 108 FILLET WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0
    SINGLE
    BEVEL + SA 516 GR 70 # GTAW + HIL/WPI/005
    9 SHELL # RING JOINT 109 FILLET WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    1. THE WPS No(Rev No) IS APPLICABLE FOR SPECIFIED WELD JOINT No'S & SHALL ALSO BE APPLICABLE FOR MAKING ANY TACK WELD , TEMPORAR

    2 WELD REPAIR SHALL BE DONE AS PER APPROVED REPAIR PLAN


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    PREPARED BY : WELDING ENGINEER APPROVED BY : QC MANAGER


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    CHANNEL FLANGE # SA 516 GR 70 # HIL/WPL/003


    10 CHANNEL SHELL 110 FILLET WELD P1 # P1 IS 2062 GR.B 58 # 10 SMAW REV. R0

    CHANNEL FLANGE # SA 516 GR 70 # HIL/WPL/003


    11 CHANNEL SHELL 111 FILLET WELD P1 # P1 IS 2062 GR.B 56 # 10 SMAW REV. R0

    PIPE # FLANGE JOINT SA 106 GR B # HIL/WPL/003


    12 (S1) 114 FILLET WELD P1 # P1 SA 105 7.11 SMAW REV. R0
    SINGLE
    SHELL # PIPE JOINT BEVEL + SA 516 GR 70 # SA HIL/WPL/003
    13 (S1) 115 FILLET WELD P1 # P1 106 GR B 10 # 7.11 SMAW REV. R0
    SINGLE
    CHANNEL SHELL # PIPE BEVEL + IS2062 GR B # HIL/WPL/003
    14 JOINT (T1&T2) 116/1-2 FILLET WELD P1 # P1 SA 106 GR B 10 # 6 SMAW REV. R0

    PIPE # FLANGE JOINT SA 106 GR B # HIL/WPL/003


    15 (T1 & T2) 117/1-2 FILLET WELD P1 # P1 SA 105 6 SMAW REV. R0
    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    PIPE # FLANGE JOINT SA 106 GR B # HIL/WPL/003


    16 (S3,S4,T3 & T4) 118/1-4 FILLET WELD P1 # P1 SA 105 5.49 SMAW REV. R0

    1. THE WPS No(Rev No) IS APPLICABLE FOR SPECIFIED WELD JOINT No'S & SHALL ALSO BE APPLICABLE FOR MAKING ANY TACK WELD , TEMPORAR

    2 WELD REPAIR SHALL BE DONE AS PER APPROVED REPAIR PLAN

    PREPARED BY : WELDING ENGINEER APPROVED BY : QC MANAGER


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    SINGLE IS 2062 GR.B / SA


    SHELL # PIPE JOINT (S3, BEVEL + 516 GR 70 # HIL/WPL/003
    17 S4, T3 & T4) 119/1-4 FILLET WELD P1 # P1 SA 516 GR 70 10 # 5.49 SMAW REV. R0

    SHELL # STIFFENER SA 516 GR 70 # SA HIL/WPL/003


    18 PLATE (S2) 120/1-4 FILLET WELD P1 # P1 516 GR 70 10 # 5 SMAW REV. R0

    SA 105 # SA 106 GR HIL/WPL/003


    19 FLANGE # PIPE JOINT 121 FILLET WELD P1 # P1 B 6.35 SMAW REV. R0
    SINGLE
    SHELL # PIPE JOINT BEVEL + SA 516 GR 70 # HIL/WPL/003
    20 (S2) 122 FILLET WELD P1 # P1 SA 106 GR B 10 # 6.35 SMAW REV. R0

    PAD PLATE # SHELL SA 516 GR 70 # HIL/WPL/003


    21 JOINT 123/1-3 FILLET WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    PAD PLATE # SUPPORT SA 516 GR 70 # HIL/WPL/003


    22 PLATE JOINT 124/1-3 FILLET WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0
    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    SUPPORT PLATE # RIB SA 516 GR 70 # HIL/WPL/003


    23 PLATE JOINT 125/1-6 FILLET WELD P1 # P1 SA 516 GR 70 10 # 10 SMAW REV. R0

    SUPPORT PLATE # SA 516 GR 70 # HIL/WPL/003


    24 GUSSET PLATE JOINT 126/1-3 FILLET WELD P1 # P1 SA 516 GR 70 10 # 6 SMAW REV. R0

    SEALING STRIP # HIL/WPL/003


    25 BAFFLE JOINT 201/1-22 FILLET WELD P1 # P1 IS 2062 # IS 2062 6#6 SMAW REV. R0

    1. THE WPS No(Rev No) IS APPLICABLE FOR SPECIFIED WELD JOINT No'S & SHALL ALSO BE APPLICABLE FOR MAKING ANY TACK WELD , TEMPORAR

    2 WELD REPAIR SHALL BE DONE AS PER APPROVED REPAIR PLAN


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    PREPARED BY : WELDING ENGINEER APPROVED BY : QC MANAGER


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    SEALING STRIP # HIL/WPL/003


    26 BAFFLE JOINT 202/1-18 FILLET WELD P1 # P1 IS 2062 # IS 2062 6 SMAW REV. R0

    BAFFLE PLATE # TIE HIL/WPI/004


    27 ROD NUT JOINT 203 TACK WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0

    TIE ROD NUT # NUT HIL/WPI/004


    28 JOINT 204 TACK WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0

    HIL/WPI/004
    29 TIE ROD TO NUT JOINT 205 FILLET WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0

    BAFFLE PLATE # TIE HIL/WPI/004


    30 ROD NUT JOINT 206/1-5 TACK WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0

    TIE ROD NUT # NUT HIL/WPI/004


    31 JOINT 207/1-5 TACK WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0
    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    HIL/WPI/004
    32 TIE ROD TO NUT JOINT 208/1-5 FILLET WELD P1 # P1 IS 2062 # IS 2062 --- GTAW REV. R0

    1. THE WPS No(Rev No) IS APPLICABLE FOR SPECIFIED WELD JOINT No'S & SHALL ALSO BE APPLICABLE FOR MAKING ANY TACK WELD , TEMPORAR

    2 WELD REPAIR SHALL BE DONE AS PER APPROVED REPAIR PLAN


    WELD MAP
    SR JOINT / WELD BASE BASE BASE METAL WELDING
    JOINT DESCRIPTION WPS NO.
    NO SEAM NOS. JOINT PREP. METAL PNO METAL GRADE THK.(mm) PROCESS (es)

    PREPARED BY : WELDING ENGINEER APPROVED BY : QC MANAGER


    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 FINAL 100% FINAL SPOT N/A

    E7018 Ref Wps HIL/PQR/003 FINAL 100% FINAL SPOT N/A

    ER 70S2 +
    E7018 Ref Wps HIL/PQR/005 FINAL 100% FINAL SPOT N/A

    E7018 Ref Wps HIL/PQR/003 FINAL 100% FINAL SPOT N/A

    E7018 Ref Wps HIL/PQR/003 FINAL 100% FINAL SPOT N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A


    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    ER 70S2 +
    E7018 Ref Wps HIL/PQR/005 N/A N/A FINAL N/A N/A

    ER 70S2 +
    E7018 Ref Wps HIL/PQR/005 N/A N/A FINAL N/A N/A

    CK WELD , TEMPORARY ATTACHMENTS FOR SAME P.NO OF WPS

    REV NO R0
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    DATE 2/24/2017
    REVIEW BY : AI
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A


    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    CK WELD , TEMPORARY ATTACHMENTS FOR SAME P.NO OF WPS

    REV NO R0

    DATE 2/24/2017
    REVIEW BY : AI
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 NA 100% FINAL NA N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A


    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    E7018 Ref Wps HIL/PQR/003 N/A N/A FINAL N/A N/A

    CK WELD , TEMPORARY ATTACHMENTS FOR SAME P.NO OF WPS

    REV NO R0
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    DATE 2/24/2017
    REVIEW BY : AI
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    E7018 Ref Wps HIL/PQR/003 FINAL 100% FINAL NA N/A

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A


    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    ER 70S2 Ref Wps HIL/PQR/004 FINAL 100% FINAL NA N/A

    CK WELD , TEMPORARY ATTACHMENTS FOR SAME P.NO OF WPS

    REV NO R0
    HIL-WE-FR-006, R0, DATED:26/06/2015

    PROJECT NO :- 17007 A/B MFG. CODE: ASME SEC VIII DIV1 ED 2015 & TEMA B TOTAL
    NO.
    OF
    INSPECTION AGENCY : - HIL WELD MAP NO / REV :- HIL-WM17007 / REV. R0
    PAGES

    DRG NO :- HIL-17007A/B-E-001 REV.00 SHELL SIDE = 200° C,


    DESIGN TEMP 4
    HIL-17007A/B-E-002 REV.00 TUBESIDE = 100° C

    FILLER GAS / SUPPORTING PT STAGE EXTENT RT STAGE EXTENT PWHT


    METAL FLUX TYPE PQRS

    DATE 2/24/2017
    REVIEW BY : AI

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