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A Liddil Lambic Lesson: The Cult of the

Biohazard Lambic Brewers


By Jim Liddil
Copyright © 1996

Contents...
Introduction
Philosophy
Grist
Mash
Turbid Mashing for the Homebrewer
Hops
Boiling
Cooling
Inoculation Schedules
Wort and Fermentation Temperatures
Fruit
Fermentation Vessels
Oak Barrels
Blending
Sanitation
Enteric Bacteria Characteristics and Growth
Brettanomyces Characteristics and Growth
Pediococcus Characteristics and Growth
Culturing and Maintaining Lambic Organisms
Brettanomyces Culturing
Pediococcus Culturing
Starters
Suppliers
Conclusions
Bibliography
Further Reading

Introduction
I have been very hesitant to write this article for a number of reasons. Various
other writers have described lambic beers and the brewing of them in much more
eloquent terms than I could ever hope to. Michael Jackson comes to mind first
and foremost as the person responsible for bringing lambic out of obscurity
through writing, TV and even CD ROM. (1, TV, CD-ROM). Another key writer
on the subject, from the homebrewer's perspective, is J.X. Guinard with his
book “Lambic” (2). This is considered the definitive guide for anyone thinking
about making lambic-style beer outside Belgium. And recently Martin Lodahl
has written some very inspiring articles on the subject (3,4). Following in the
footsteps of such articulate writers seems an almost insurmountable task. Also I
have not been to Belgium and do not live in what is considered a beer Mecca.

For me, the purpose of this article is to organize and present some of the various
information and scientific research on how lambic is made in Belgium, and how
you can make beer in the style of lambic at home. The information I will present
in this article is a condensation of material from various sources. These include
research papers and dissertations from Belgium, articles written by various other
authors, “Lambic” by Guinard, personal accounts from people who have been to
lambic breweries, postings from the internet Lambic Digest and my own personal
experiences. I hope to provide accurate information that will aid you in your
attempts to make lambic-style beer.

First off, I will do my best to refrain from using the word lambic to describe any
beer made outside Belgium. Lambic is only made in a small area outside
Brussels, even though one American craft brewer might have you thinking
otherwise. In my discussion of making similar beer by the homebrewer I prefer to
use the term lambic-style. On the internet lambic Digest one sees the term
plambic being used, which is short for pseudo-lambic. Again with the point being
that real, true lambic is only made in Belgium and nowhere else. If you find this
view extreme I hope that reading this article and some of the other writings cited
here will help change your mind.

I will not delve deeply into the history of lambic here as it has been covered
adequately elsewhere (1,2,3). Suffice it to say that lambic is probably one of the
oldest styles of beer still made today. The problem now is that lambic brewing is
in danger of ceasing to exist. This is due to the changing European economic
market, changes in consumer preferences, and the artisanal nature of lambic
brewing. It will be a sad day when beers like Cantillon are no longer available.

I live for lambic some would say. In preparing this article I seemed to spend all
my spare time reading and re-reading and taking notes from the various technical
publications, articles and books I have on the subject of lambic. Being a scientist
in real life I have tried to do a complete analysis of all aspects of the process of
lambic production. From wort production to fermentation to blending and
bottling. My goal has been to try to decipher the lambic brewing process and
what aspects may or may not be important to the homebrewer trying to make a
similar style beer.

Lambic is made by what many consider an anachronistic process. The grist is


made up of 30-40% raw unmalted wheat with the remainder being malted barley.
The mashing process is carried out using a technique called turbid mashing.
Unlike decoction mashing the liquid portion of the mash is removed and boiled,
leading to poor conversion and large amounts of unconverted starch ending up in
the finished wort. Whereas most brewers want the freshest hops, lambic brewers
use hops that have been stored in the open for 2-3 years. The wort itself is not
inoculated with a pure strain of yeast. Instead the brewer allows the wort to cool
overnight in open cool ships. This way any microorganism in the brewery can get
into the wort and grow. These organisms include various bacteria and wild yeast.
And finally, the beer is fermented not in stainless steel but in oak casks for
upwards of 3 or more years before bottling. So as you can see lambic is not your
ordinary beer.

These are the essential defining characteristics of real lambic. Again, as


homebrewers we do not have to follow tradition to the letter. We do not live in
Belgium and most of us have not been making beer by this method for hundreds
of years. But also remember that these points only define lambic in the broadest
sense. They do not provide insight into the nuances involved in obtaining a
product of the character and flavor profile of a Cantillon Rose de Gambrinus or a
Boon vintage dated Mariage Parfait.

I have always felt this quotation by Michael Jackson really describes how I feel
about lambic beer. “The lambic family are not everybody’s glass of beer, but no
one with a keen interest in alcoholic drink would find them anything less than
fascinating. In their “wildness” and unpredictability, these are exciting brews. At
their best, they are the meeting point between beer and wine. At their worst, they
offer a taste of history.”(2)

Quite often people are quite shocked by the extreme flavor profile of lambic or
my attempts at recreating the style. Too often people immediately dismiss the
beer as undrinkable and infected without really “tasting” the beer. Of course this
reaction is not unlike the that of a hard-core Budweiser drinker tasting a beer like
Chimay for the first time.
Making a lambic-style beer at home can be as simple as boiling up some extract
with hops and adding a few yeast and bacteria cultures. Or one can go to
extremes using traditional turbid mashing schedules, spontaneous fermentation
and aging in oak casks. As a homebrewer you have many choices available. But
based on my experience do not expect to have a product of similar character to
any of the real lambics in a few weeks or even months. It will take years!

Using the various resources at my disposal I have a very general idea how lambic
is made in Belgium. Remember lambic making is an artisanal craft and the
brewers are somewhat secretive about giving exact details of how they do things.
Most Belgian brewers seem to be willing to “make up” an answer rather than
give none at all. And because it is a craft, there is a great deal of experiential
knowledge involved which one can not learn by simply following a recipe. So
remember this information is only very general and should not be taken as the
gospel truth.

Philosophy

Making lambic-style ale requires a great deal of patience. Most homebrewers


who want to make such a beer think that because they can make a regular ale in a
few weeks that they should also be able to make a lambic like beer in the same
period of time or maybe a little longer. Many brewers expect that within a few
months they will have a product that is ready to bottle and that after that it will be
ready to drink in another few weeks. I have seen this view expressed on the
internet and also in the recipes I have seen from the AHA National Homebrew
Competition. Unfortunately the recipe section of “Lambic” (2) does little to
dispel this belief. Real lambic is not made in a few weeks or months. It takes
years for it to become the complex product you find in the bottle. There is no
magic formula for “instant” lambic-style ale. The microorganisms used in the
fermentation grow very slowly and are equally slow at producing the flavor
profile that gives a product that has depth of character.

Do not think that a few months is enough time to make such a beer. I feel you
need to wait at least a year before you even consider bottling the beer or adding
fruit to it. If you are not prepared to wait this long then I suggest you do not try in
the first place. This may seem like an extreme view, and it is, but lambic-style
beer making is not something I take lightly. You must be prepared to fail even
after investing a great deal of time and effort in the production of such a beer.
Don’t “imagine” the beer developing a pellicle, ropiness or Brettanomyces
character. Either it will or it will not. There is very little you can really do to
change what ultimately happens in the fermentation vessel.
You can use traditional mashing techniques, use all the right ingredients and add
all kinds of wild yeast and bacteria, ferment in a cask for years and still end up
with a totally disappointing product. Do not say you were not warned. Your beer
may end up so acidic you will want to use it for cleaning calcium deposits off of
your brew kettle or it may be so mild that it barely passes as infected beer. And
even after bottling, the beer can undergo large changes in flavor. So be prepared
for a large amount of uncertainty all along the way.

Give up any notion that you are going to make a product like Boon or Cantillon
even with a great deal of experience. You cannot buy a kit or follow some recipe
in a homebrew shop catalog and end up with a well balanced, complex product.
Your beer is not going to develop Brettanomyces character, nor will it develop
the proper acidity in a few weeks. It will not develop a melange of flavor after
two weeks in the bottle. Am I making myself clear? The path to the Holy Grail
may take a lifetime. Now having said all this I still feel that with a bit of effort
and patience anyone can produce a reasonable lambic-style ale in the home
setting.

Some comments on Lambic by Guinard

By far the most complete and really only book available to the homebrewer on
lambic beer brewing is “Lambic” by J.X. Guinard.(2) This book describes all
aspects including the history of lambic brewing, traditional processes and the
breweries that still make this style of beer. It also goes into a fair amount of detail
outlining the microbiology of spontaneous fermentation and how to go about
making a pure culture lambic-style ale at home. The information in the book is
accurate and concise except for a few minor details. For example I have yet to
find a reference that indicates that Kloeckera apiculata have any proteolytic
activity as described in the book.

Having spoken to Dr. Guinard I realize the he felt the recipe section could not
possibly do justice to this style of beer. Also he was working within the
constraints of what was considered practical for the average homebrewer. I think
most brewers who have tried to make pure culture lambic-style beer will agree
that the times he suggests for fermentation and bottle conditioning are far too
short to achieve a product with a character truly similar to the real thing. He
suggests that a few weeks of fermentation and a few weeks of bottle conditioning
are all that is required to achieve a beer with lambic-like flavor. As stated, myself
and others would largely disagree with this assertion. At the same time I think he
and Brewers Publications realized that few homebrewers would even think about
buying a book that had recipes that suggested the beer be allowed to ferment for
a year or two and then undergo bottle conditioning for another year or more.
But of course those of us who have pursued this type of brewing have found this
book to be an invaluable resource and an excellent stepping stone. Using it as a
guide we have been able to locate other sources of information and do testing on
our own. We have found that the traditional fermentation and aging process is
indeed necessary to achieve a truly characterful beer. We have learned an
appreciation for the craft of lambic brewing and the fact that it is a dying art. I
highly recommend “Lambic” (2) to anyone considering making pure culture
lambic-style beer. Just keep in mind that you are better off getting the beer
started and then forgetting about it for a year or two. Great beer is not something
that can be rushed.

Grist
The grist for a lambic beer is usually composed of 30-40% raw wheat with the
rest consisting of pils-type barley malt. Homebrewers have various forms of
wheat available to them for use in making this type of beer. Which form you
choose to use is based on the equipment you have and how traditional you want
to be in your recipe formulation. The various forms of wheat available include
whole wheat berries of either red, hard or white, soft varieties, flaked or rolled
wheat and malted wheat. Wheat flakes and rolled wheat are pregelatinized
making for a less time consuming mashing procedure. Wheat malt is usually
readily available through most homebrew stores and also simplifies the mashing
step. Both of these forms of wheat are suggested as alternatives to raw wheat by
Guinard.

These days more and more homebrew shops are supplying flaked or rolled
wheat. These forms of wheat can also quite often be found at a natural foods or
cooperative market. These types of stores also usually carry raw wheat of either
the hard or soft varieties.

If one chooses to use raw wheat there are a couple of different mashing
techniques one can choose to follow. The easiest method is to pregelatinize the
wheat as described by Guinard (2). After this is done the whole mash is
combined and either a single step or multiple step mash followed. Alternatively
the wheat can be combined with the malt directly and then mashed using a single
or multiple step mashing procedure. The final and most time consuming
procedure involves what is called the turbid mash method. In this method the
crushed raw wheat and malt are combined and a portion of the liquid is removed
and boiled to raise the temperature of the mash to each mash temperature point.
In the mashing section various schedules will be described in more detail.
(set up a table format for mash schedules)

A word about crushing raw wheat is in order. Because it has not been malted and
kilned it is not friable. Raw wheat has a tendency to be squished rather than
crushed. This makes it hard to mill even with a roller mill. Running the wheat
through a roller mill multiple times will help reduce it to fairly small particles. If
you have a Corona-type mill this is one place where it may have an advantage
over one of the various roller-type mills available. Wheat has no husk so grinding
it up to a fine powder is not a problem.

A final note concerns the use of wheat flour. A few individuals have reported
replacing the wheat fraction of the grist with whole wheat flour. They reported no
problems with a stuck mash or slow run off. Of course as they say, your mileage
may vary. Whether or not this will work for you will depend on your mashing
and lautering setup as well as your level of experience. If you are feeling
adventurous give it a try.

Mashing and Wort Composition


A traditional lambic grist is composed of 30-40% raw wheat with the remainder
being either 2 row or a combination of 2 and 6 row barley. Using this grist
composition will give a wort that is high in amino acids and dextrins and light in
color.

The simplest approach to making lambic-style ale is to use extract, either dry or
liquid. Since you want and need extra amino acids and dextrins in the wort to
support the long fermentation you should consider using an extract meant for
making wheat beer. These are typically made from 60-70% malted wheat and are
readily available in liquid and dried form. You can also blend the wheat extract
with malted barley extract to achieve a 30-40% wheat content. You might also
consider buying some 100% wheat extract and blending it with malt extract at the
more traditional 30-40% range. The 1994 AHA Homebrewer of the Year brewed
his lambic-style beer using the wheat based extract produced by Briess. So do not
despair thinking that you can only make lambic-style beers if you are an all grain
based brewer. You should get the freshest extract possible and carry out the boil
for a full hour to maximize the extraction of the hop antiseptic compounds and to
precipitate the excess proteins in the extract. The main problems with extracts as
a whole are that they generally produce beers darker than equivalent all grain
beers and the extracts themselves may be somewhat nutrient deficient (5,6).
If you are an all grain brewer you have a number of options available. You can
choose to use malted, flaked or raw wheat in your mash as well as performing
various mash routines. Probably the simplest mash consists of 30-40% malted
wheat with the remainder being made up of 2 row pils or lager malt. This can
then be mashed using a single step infusion mash in the 150-155 F (65-68 C)
range. This will produce a reasonable dextrinous wort that is also very light in
color. Or you could also modify the mash schedule using a step mash or
decoction mash of the type outlined by Warner(7). Such a mash technique helps
break down the excess wheat proteins and provides the extra amino acids needed
by the various yeast and bacteria. One problem, though, with an intensive mash
schedule is that it can lead to too much break down of the dextrins in the grist
and thus too little carry over into the wort.

The more traditional lambic mash uses unmalted wheat, and as with malted
wheat you have a number of options available depending on how traditionalyou
want to be. If you are concerned about having to take time to gelatinize the wheat
or do not want to deal with raw, ungelatinized wheat directly in the mash, then
you can choose to use flaked wheat. Flaked wheat, also sometimes called rolled
wheat, has already been gelatinized for you. All you have to do is add it to the
grist and carry out whatever mash schedule you feel is appropriate. Generally
flaked wheat can be found at homebrew shops or at your local natural foods'
market or co-op.

Raw wheat, in the most traditional method it is not pre-gelatinized before being
added to the mash. Because of this, a very time consuming form of mashing is
carried out and will be discussed in more detail later. The easier route is to grind
the raw wheat and then gelatinize it before adding it to the mash. This is
accomplished by adding water to the wheat at the rate of 1.5-2 quarts per lb.
along with 10% of the malted barley. The mixture is heated to the 150 F (65 C)
range and allowed to stand for 15-30 minutes. This allows the enzymes in the
malt to act on the wheat starch and aid in their hydration. After the temperature
rest the whole mixture is heated to boiling with constant stirring. Feel free to add
water as the mixture begins to thicken. Be sure not to heat it too fast or stop
stirring, otherwise you will have a big gummy burnt mess. After it has boiled for
15 minutes you can then add it to the main mash and continue with the mashing
schedule. Add the boiled wheat to the main mash slowly with stirring so as not to
raise the temperature of the mash too quickly or unevenly. When using this
method the author prefers to have the mash at 100 F (37 C) and then add the
boiled wheat, slowly. The temperature will settle in the 120-130 F (49-54 C)
range depending on the volume. Then begin to heat the entire mash slowly to the
various step temperatures. A fast method involves resting at 130 F (54 C) or so
for 15 minutes then raising the temperature to 145 F (63 C) and holding for 15
minutes and then raising to 152 F (67 C) and holding for another 30 minutes,
followed by mash out and sparging.

The most time consuming and labor intensive method of mashing involves what
is called turbid mashing. This type of mashing involves removing the liquid
portion of the mash, boiling it and then reintroducing it to the whole mash. This
is somewhat like the reverse of decoction mashing in which the grain portion is
removed and boiled. A good explanation of this whole mashing process has been
provided by Guinard,(2) with further details provided Lodahl (3). Keep in mind
that lambic brewers all have their own individual methods of turbid mashing and
some do not use turbid mashing at all.

The goal of the turbid mashing procedure is to break down the larger proteins of
the raw wheat and malt into free amino acids and produce a wort high in dextrins
and starches. A traditional turbid mash is carried out by mashing in and then
removing the liquid portion and boiling it and at the same time adding boiling
water back to the mash to raise the temperature. This procedure of removing the
turbid liquid, boiling it and adding boiling water to the mash is carried out a
number of times until the mash reaches a temperature at which the addition of the
boiled turbid runnings raises it to saccharification temperature. After a 2 hour
saccharification the wort is run off and the grains sparged with close to boiling
water. Again this whole procedure helps break down the ungelatinized raw wheat
giving one a wort high in amino acids, dextrins and starches. The whole process
is followed by a 4 to 5 hour boil to reduce the large volume of liquid and
precipitate the excess proteins and burst any starch granules.

A simplified turbid mashing method was proposed by Frank Boon (8). He


suggested mashing in at around 86 F (30 C) using as little as 0.5 quart of water
per pound of grist. The mash should then be stirred and the milky wort should be
run off and boiled for a few minutes. In the mean time fresh water should be
added to the grist and a step mash performed of your choosing. After reaching
the 140 F (60 C) range the boiled milky wort is added back to the mash to raise
the temperature to the saccharification range. Then the mash should be allowed
to rest and undergo saccharification. After this the wort should be run off and the
grain sparged. This produces a large volume of liquid and is one of the reasons
for the suggested 5 hour boil.

The sparging of a lambic mash is typically carried out with water that is hotter
than 165 F (74 C) usually closer to 190 F (88 C). This aids in extracting dextrins
and unconverted starches from the mash. This procedure also extracts tannins
from the malt as well, but these are precipitated out or broken down over the long
fermentation cycle and do not contribute to astringency in any large part. The use
of hotter than normal sparge water is particularly important if one follows a true
turbid mash type schedule due to the poor conversion. In normal beer production
one does not want all of these various components extracted into the wort but in
lambic brewing they are needed to support the long fermentation process and will
ultimately be utilized by the yeast and bacteria. Without these usually undesirable
products the lambic organisms may not thrive and produce a beer with the right
flavor characteristics.

Whether or not a turbid mash is required to achieve optimal flavor in a lambic is


a matter of debate. There are some lambic brewers who do not use this method.
But two of the more traditional brewers, Boon and Cantillon do use it.

Be aware that you will probably not get complete starch conversion in a mash
with raw wheat regardless of how rigorous a mash schedule you use. But this is
not a problem since you want a certain amount of unconverted starch to carry
over into the wort to provide a substrate for the microorganisms to feed upon late
in the fermentation and maturation.

Turbid Mashing for the Homebrewer

The following is a conversion of the Cantillon turbid mash schedule to homebrew


scale.(3) Based on the information presented in the article from Brewing
Techniques, the Cantillon Brewery gets approximately 33-34 pts/lb/gallon.

The grist is composed of 34% Raw Wheat and 66% Malted Barley. A number of
assumptions have been made in scaling down this mash schedule. It is assumed
the we want to end up with a wort with an original gravity of approximately
1.048. It was also assumed that a yield of 30 points/pound/gallon would be
obtainable using this method. As will be seen this assumption was not valid for
this mash schedule carried out using the equipment and methods described. Your
own individual results may vary.

The recipe was designed to provide 5 gallons of wort with an original gravity of
1.048. If we assume that we can get 30 points/pound/gallon then we need a total
of 240 points.

We will assume one pound of grain yields 30 points. We want a 1.048 OG wort
of 5 gallons. This is 48 points X 5 gallons = 240 points total. 240 points/30
points/lbs of grain = 8 lbs of grain.
For 5 gallons you will need 240 pts total. 240 pts/30 pts/lb/gallon = 8 lbs of grain
Based on this calculation we will need 8 lbs. of grain. For a further explanation
of mash calculations see reference (9).

The grist is 66% malt and 34% raw wheat. The barley malt fraction is 66% of 8
lbs which is 8 lbs X 66% = 5.3 lbs malt. 8 lbs total minus 5.3 lbs of barley malt
equals 2.7 lbs of raw wheat.

The Cantillon schedule calls for mashing in 1300 kg grain/850L water (2860
lbs/900 qt) = 3.2 lbs/qt or 0.3 quarts of water/pound. We have 8 lbs of grain X
0.3 quarts = 2.4 quarts of water. In all of the following steps the temperature and
water additions were taken directly from the Cantillon schedule as published and
scaled accordingly.

1.) In kettle #1 add water at 144 F(62 C) to the crushed grain to achieve a
temperature of 113 F (45 C) (about 2.4 quarts of water). Mix grain and water
thoroughly and allow to rest at 113 F for 10 minutes. This amount of water is
enough to just wet all the grain and flour. The mash needs to be stirred very well
to make sure all the grain is wetted and no clumps of flour are present. Total time
for this step is about 20 minutes, with the temperature rest included.

2.) Next, add enough boiling water (212 F)(100 C) to the mash to bring the
temperature to 136 F (58 C). Do this over the course of 5 minutes making sure to
mix thoroughly. Allow the mash to rest for 5 minutes at this temperature.
Remove about a quart of liquid from the mash and add to kettle #2 and heat to
176 F (80 C). It will take about 3.5 quarts of water to raise the temperature to 136
F and you will end up with a very soupy mash with plenty of excess liquid. The
liquid taken off should have the appearance of milk. Once heated it will clear up
and large particles of hot break will form.

3.) Add more water at 212 F (100 C) to the mash over the course of 10 minutes to
bring the temperature to 150 F (65 C), again with constant mixing. It will take
about 5 quarts of water to achieve this temperature. Allow the mash to rest for 30
minutes at 150 F (65 C). At this point the mash will be very soupy and the liquid
much less milky in appearance.

4.) Next remove 4 quarts of liquid from kettle #1 and add to kettle #2. Continue
to heat kettle #2 at 176 F (80 C). The liquid removed from kettle #1 will be very
cloudy but not quite as milky as the liquid previously removed.

5.) Add more 212 F (100 C)water to kettle #1 to bring the temperature to 162 F
(72 C) and allow to remain at 162 F for 20 minutes. Again it will take about 5
quarts of water to reach the rest temperature. The mash should be very thin and
soupy with a great deal of small particulate matter in the liquid portion of the
mash.

6.) After the 20 minute rest the liquid in kettle #1 is run off and brought to a boil
in a 3rd kettle (#3). Enough of the liquid in kettle #2, at 176 F, is added back to
the mash in kettle #1 to bring the mash to a temperature of ~167 F (75 C). The
mash is allowed to rest at 167 F for 20 minutes. Any liquid left in kettle #2 can
be added to the previously collected run off in kettle #3. It will take most all the
liquid in kettle #2 (~1.25 gallons) to raise the temp of the mash to 167 F.

7.) After 20 minutes the wort in kettle #1 is recirculated to clarify it and the
sparging with 185 F (85 C) water is begun. Sparge until run off gravity has
dropped to less than 1.008 and boil it with the previous run off from kettle #1.
Boil the wort, now in kettle #3, until the volume is reduced to ~ 5 gallons.

8.) As the wort begins to boil it is hopped with approximately 4 ounces of


agedhops as described in the Hops section. With all the water additions and
sparging you will end up with about 9 gallons of wort. Total boiling time to
reduce this volume to 5 gallons will depend on what kind of setup you have. At
the beginning of the boil the wort will be cloudy and full of large flocculent
break material. As the boil proceeds the wort should clarify as the proteins
continue to coagulated and the starch is solubilized.

After boiling, the wort can be cooled using your method of choice. This method
of mashing does not seem to yield the large amount of break that a typical all
malt infusion mash will yield. But as stated earlier your results may vary
depending on your equipment and technique.

Using this method yielded a wort with an OG of 1.040. This is ~ 25 pts/lbs/gal.


Thus the mash efficiency was not as high as that obtained at Cantillon. The yield
could probably be improved by extending the times for the various rest steps.
Also it may be a good idea to heat the liquid withdrawn from kettle #1 each time
at a very slow rate. To play it safe you may want to start out with a larger grain
bill based on the more conservative yield of 25 pts/lb of grain.

Hops
In lambic production aged hops (2-3 years old), which have lost all their bittering
principals, are used. The rate of hopping is very high, on the order of 400-600
grams/hectoliter or 3-4 ounces/5 gallons of wort. Aged hops are used to avoid
any bitterness that could affect the acidic, pungent character of the beer. Typical
varieties used are of the low to medium alpha acid range, such as Hallertauer,
Tettnanger or Brewers Gold, though almost any hop variety will do. You should
avoid any of the high alpha acid varieties, such as Chinook.

The homebrewer has a couple of options with respect to obtaining and using aged
hops. The brewer can buy hops and leave them out at room temperature for a
year or two to age and lose bitterness. This requires planning and is not
convenient for the beginning lambic-style ale brewer. Alternatively you or a
friend may have some old hops that you just could not part with but have never
used. If these are old enough they may serve the purpose. New hops can be
purchased and heated at low temperatures (<200 F) on a cookie sheet for 4-5
hours. This procedure can also be used for any hops you may have around and
want to use. Typically you want to heat the hops until all the aroma has been
driven off from the hops. Be aware that the smell may not be one that others find
pleasant. This author finds that leaving hops in the Arizona summer sun for a
week or two seems to do a very good job of aging them. If you have a total
aversion to "ruining" perfectly good hops you may be able to find hops at a
reduced price at the end of the year from your local homebrew shop or one of the
many homebrew mail order supply companies. Many times natural foods or
cooperative stores have hops in the herb department. These are usually well aged
and devoid of aroma with well oxidized lupulin glands.

Whether you use whole or pellet hops does not seem to matter as long as they are
well aged. They can be used both alone and together depending on what you
have on hand. Crushing the pellets into powder will help to enhance the oxidation
process. As the hops age they take on a very pale green to yellow color and lose
all aroma and the lupulin in whole hops turns from yellow to orange-brown.
During the aging process the hops go through a stage of smelling rancid and
cheesy. This smell is unpleasant so it is best to leave them in a well-ventilated
area. You may want to put the hops into a container with a fine mesh cover of
some sort. Then every once in a while you can mix the hops to enhance
oxidation.

Boiling
Once the collection of wort has begun then the boiling process can begin. This
should be a vigorous boil and it should extend for 1.5 to 2 hr. or longer
depending on the initial volume of the wort. The boil serves a number of
functions, including precipitation of the excess proteins from the wheat as well as
reducing the volume of liquid collected from the extensive sparging. The need
for Irish moss or other clarifying agents is unnecessary in lambic brewing as the
long boil will precipitate most of the excess protein. Any that may remain in
solution will be utilized or precipitated during the lengthy fermentation process.

Cooling
The Belgian lambic brewers pump the boiled wort into shallow coolships and
allow the wort to cool naturally overnight in the loft of the brewery. During this
time period the microflora of the brewery inoculate the wort. These
microorganisms along with those present in the fermentation casks are what
ferment the wort. If you are a brave soul you can try your hand at spontaneous
fermentation. This approach seems to have met with limited success here in the
US among homebrewers. You may want to instead consider open cooling with
the addition of some pure cultures. Alternatively, you can use a wort chiller of
your favorite type and then inoculate the cooled wort with the appropriate
cultures. You can also allow the wort to cool overnight in the pot it was boiled in
with the lid on. The next day, siphon the clear wort off the trub into a
fermentation vessel. This method of cooling leads to large amounts of DMS
being formed in the wort due to the long slow cooling. This will all be volatilized
during the lengthy fermentation process.

Inoculation Schedules
Traditionally after the wort is boiled it is allowed to cool overnight and during
this time it becomes infected with various bacteria and yeast. These
microorganisms come from the brewery's own microenvironment and cause the
wort to ferment. A few individuals here in the US who have followed this
approach have gotten mixed results. More often than not the resulting product is
not a very close approximation of what real a lambic is like. The majority of
lambic-style brewers prefer to use pure cultures to inoculate their wort and
ferment it. This gives them a bit of control over the process but can still lead to
largely unpredictable results.

In spontaneously fermented lambic there is a succession of growth of the various


organisms as described in Lambic and elsewhere (2, 10, 11, 12, 13). With pure
culture lambic one has numerous options regarding when and how to add the
various microorganism. These range from simply adding all the cultures right
after cooling, to adding each organism separately at various times to mimic the
spontaneous fermentation growth cycle.

The whole process is further complicated by the decision of what size inoculum
to use. Should one try to duplicate the traditional method where the initial
number of cells/ml wort is very small or should one use larger cell numbers to
ensure proper growth of these microorganisms? There is not a simple answer to
these questions and again many techniques have been and need to be tried.

The Brettanomyces and Pediococcus are slow growing microorganisms requiring


special environmental conditions to grow. Even under the best conditions
traditional lambic brewers have problems with some cask not fermenting
properly because the various organisms fail to thrive or grow too much (14). (See
Table "Variability of Fermentation") The same thing can happen to those trying
to make lambic-style beers using pure cultures. If the environmental conditions
are not correct to start with or change too quickly, one or more of the
microorganisms may fail to grow or grow too much and the resulting beer will
lack the proper balance of flavors. Of course there are not any definite answers as
to how to ensure the balanced growth of all the organisms either.

A number of individuals have tried varying the starter size as well as the addition
schedule. Because lambic-style ales take so long to develop the results so far are
not conclusive. One thing is known, and that is that you need to have healthy
cultures to start with and you need to provide them with the proper environment
with all the necessary nutrients for growth. These goals can be achieved by
buying fresh cultures and using fresh extracts or all-grain wort.

Wort and Fermentation Temperatures


After you settle on an inoculation size and schedule there are things you can do
to achieve good growth of the various yeast and bacteria in the wort. First of all
you should have a wort high in dextrins and unconverted starch. This can be
achieved by following the guidelines for wort composition already described.
Once you have cooled the wort and it is inoculated you should allow it to remain
in one vessel for the entire fermentation process. This runs counter to the typical
practice of racking the beer to a new container after primary fermentation is
complete. By not racking one does not remove the nutrient rich trub and yeast
which will undergo autolysis and provide nutrients for the Brettanomyces yeast
and Pediococcus bacteria. It has been shown that once the Saccharomyces has
done its work the majority of B vitamins and amino acids have been removed
from the wort. Thus they act as a storage depot for these nutrients which are later
utilized by the other microorganisms. (10)

Temperature control is not as crucial in lambic brewing as with other styles of


brewing, but one should still try to avoid extreme temperatures and fluctuations.
A temperature that is too high or low may lead to too little or too much growth of
one or more of the various microorganisms. In Belgium the temperature of the
lambic cask rarely exceeds 77 F (25 C). Those who have been to Belgium have
noted that it is generally pretty cool most of the year. It has been noted by one
person that even in April the Boon Brewery was cold. At the same time do not
get too concerned about the temperature since it may be hard to find an ideal
temperature environment for the 1-2 years it will be fermenting. Overall you may
be better off having your beer too cold than too warm. It is speculated that cold
temperatures will help prevent over acidification of the beer by the yeast and
bacteria. At the same time this will allow the other flavor characteristics to
develop.

The truly dedicated brewer might consider having a fermentation area with both
heating and cooling. Then by checking the weather reports for Brussels, Belgium
each day via the internet he could make temperature adjustments and have his
beer ferment at close to the same temperature as the real thing.

Fruit
When many people hear the word lambic they think of beer flavored with fruit.
Indeed most of the lambic sold in the world today is of the type flavored with
fruit in one form or another. Traditionally cherries and raspberries were the fruits
of choice for use in the beer. Now one can find lambic flavored with any number
of fruits, including banana. The more traditional brewers use real fruit in their
beers. Because this is both expensive and time consuming many brewers choose
to use fruit juices and/or extracts. They also pasteurize the beer to stabilize the
fruit flavor. If they did not do this the Brettanomyces and lactic bacteria would
continue to ferment the various sugars and dextrins and strip a great deal of the
fruitiness from the beer. The beer would not have that big fruit flavor and aroma
that has come to be associated with these types of beers. Of course brewers who
follow more traditional techniques allow the fruit lambic to continue
fermentation in the bottle and this leads to a much drier, less fruity product. Both
styles of products are meant to appeal to different drinkers.
As a homebrewer you have many options available to you. You can use real
whole fruit, fruit juice or fruit extracts or a combination of these. From the
information I have gathered it appears that approximately 2 lb. of fruit/gallon of
beer is the amount used by a number of the lambic brewers in Belgium. (See
Table) You might think any fruit would work, but this does not seem to be the
case. You really should use a strong flavored, tart fruit such as sour cherry or
raspberry or possibly blackberry. Less intense fruits simply do not have the
flavor to stand up to the flavor of lambic- style beer and refermentation. Of
course there are exceptions to this general view. As stated before some lambic
brewers have gone to using almost any fruit under the sun. They are able to get a
highly flavored product through the use of fruit juices and syrups. They also add
sugar to the beer, blend it with very young lambic, force carbonate and
pasteurize. Of course then they end up with a product which many feel is very far
removed from traditional lambic.

In order to emulate what traditional lambic brewers do you should use plenty of
real fruit, of the best quality you can find. Again based on the information
gathered you will want to let the lambic-style beer stay on the fruit for 3-6
months. The lambic- style ale you use should be at least one year old and should
show some potential of being a nice beer without adding fruit. You are not going
to make a silk purse out of a sow's ear. You will not magically transform a so-so
gueuze-style lambic into a Cantillon Rose de Gambrinus clone simply by adding
fruit!

If you are going to add fruit to a beer rack the beer into a larger vessels such as a
8 gallon plastic fermenter. This will allow for the extra volume from the fruit as
well as provide head space as fermentation begins again. Let it settle for a few
days and then add the fruit. Add the fruit carefully to avoid splashing and excess
aeration of the beer that may lead to acetobacter contamination and growth.
Alternatively you can rack the beer onto the fruit. You can use fresh, frozen or
canned fruit. You may want to crush the fruit prior to addition. You may also
want to look into the fruit puree products that are available. Refer to the supplier
list (Oregon Fruit Products). If the beer has developed the right mix of
Pediococcus and Brettanomyces then the conditions in the beer should prevent
growth of any unwelcome microorganisms that may be present on the fruit. If
you are going to use fresh fruit make sure it is clean and free of molds and dirt.
Whether you crush the fruit or not will probably have little effect as the various
microorganisms should be able to break it down after a few months.

After the beer has fermented on the fruit for the required time rack the beer off
the sediment into another vessel. Then allow it to settle for a few weeks. Doing
this lets any large pieces of material that may have been racked over to settle
prior to bottling. When ready to bottle rack the beer yet again and follow the
bottling instructions for a standard gueuze style beer.

Brewer Fruit Amount (lb/gal)


Boon (8) Kriek 1.67
Framboise 1.67
Mariage Parfait (all) 2.0

Cantillon (15) Kriek 2.0

Lindemans (16) Kriek 1.7


Framboise 3.8
Peche 3.4

When making lambic-style beer with fruit, it is difficult to make a product that
has good lambic-like qualities along with balanced fruit flavor. As already stated
many lambic breweries now add fruit juice and pasteurize their products and this
gives them a sweet, fruity product. This is not the kind of balance many of us are
trying to achieve. For many of us an ideal product is something like a Hanssens
Kriek or a Boon 1986 Mariage Parfait Framboise. These are products with an
assertive lambic quality and an excellent fruit flavor, without being toothache
sweet.

The question among homebrewers has always been how does one make such a
product? Of course you must start with a good base lambic-style beer and use
plenty of fruit. But even then many of us have failed at our attempts to reach
Nirvana. Opinions vary on how one might achieve a good fruit lambic-style beer.
Do not use a beer that is excessively acidic or "hard" as the base. If you need to,
blend it with some younger "softer" beer. Fruits like raspberries contribute their
own acidity to the beer. Starting with a too acid beer just seems to make matters
worse. Ferment the beer with fruit at cool temperatures to slow the growth of
microorganisms yet allow the beer to extract the flavors from the fruit. Cool
being something in the range of 60 F or less.

Based on some limited experimentation it seems that sweetening a fruit beer that
is overly sour helps bring out the fruit. The problem is as long as there are live
microorganisms in the beer, they will ferment any sugar you add to the beer
either before or at bottling. It has been suggested that one traditional lambic
brewer adds unfermentable sugar in the form of saccharin to the beer at bottling
so it retains its fruit character without being pasteurized. Saccharin works well
when added to lambic in the glass to counter the acidity. If you choose to try
saccharin dissolve it in a small amount water and add it to a glass of beer using
an eyedropper to see how you like it. Many people find a little saccharin goes a
long way. And some find the sweetness from saccharin too "chemical" in nature.
So test it before you decide to add it to 5 gallons of precious beer.

Another option is to sterile filter (0.2 micron) the beer prior to the addition of
fruit (whole, syrup or extract). Allow the filtered beer to extract the fruit flavor, if
using whole fruit, for a few weeks. Fine the beer (if using whole fruit) and then
add sugar as needed and keg it and/or counter pressure fill bottles. Using this
method you can achieve a product that has a balance of qualities you enjoy. This
is a far from traditional method. But after all this is not Belgium and we are
homebrewers so we can do whatever we want. Please remember not to call it
lambic.

Fermentation Vessels
Lambic-style beer can be fermented in a number of different types of vessels.
These can range from the standard food grade plastic bucket to the finest quality
European oak cask. This section will give an overview of the various containers
one can use, including the possible advantages and disadvantages each provide.

Let's start with the standard food grade high density polyethylene (HDPE)
container. These come in a variety of sizes ranging from 5 gallon buckets up to
drums of 15 gallons or more. These vessels have the advantage of being
inexpensive, light weight and practically unbreakable. Also HDPE is somewhat
permeable to oxygen and other gases. This will provide for a slow and
continuous gas exchange during the lengthy fermentation and may aid in the
growth of the Brettanomyces and subsequent flavor development and maturation.
This is purely speculation based on the fact that wood is also gas permeable and
is the traditional material used for lambic fermentation.

A possible disadvantage of HDPE is that it is a plastic and being such is


relatively soft and the surface can become scratched. The scratches in the surface
may then harbor the wild yeast and bacteria from the fermentation process. Some
people feel that a plastic vessel once scratched can never be adequately cleaned
and sanitized. This theory has never been proven but is considered part of
homebrewing folklore. Thus once a plastic vessel is used for making lambic-style
beers you may not want to use it for anything else. As stated previously if a
vessel is cleaned and sanitized properly there is no reason to be concerned about
cross contamination.
Another type of plastic container commonly used by homebrewers is the 5 gallon
water bottle made of polycarbonate (PC) plastic. PC is harder and more rigid than
HDPE and has about twice the gas permeability for both oxygen and carbon
dioxide(17). As mentioned for HDPE this gas permeability may be of some
advantage in the long term aging of lambic-style beers. PC being a plastic has the
same perceived disadvantage as HDPE in that it can be scratched and thus harbor
bacteria and wild yeast. PC has the advantage of being able to withstand boiling
water without melting unlike HDPE. This allows one to thoroughly sanitize such
a container since the whole vessel can be heated to a temperature that will kill all
bacteria and yeast. This can be done using boiling water or an autoclave.
Remember, be very careful when pouring boiling water into a container to avoid
personal injury. PC is a clear plastic that allows observation of the fermentation
process over time. This quality seems to be important for those first time lambic-
style ale brewers who worry whether or not their beer is developing a pellicle or
ropiness.

If one is careful to keep their plastic brewing vessels clean to start with then the
more drastic measures such as boiling water or full strength bleach are not really
necessary. A good general guideline is to always clean a vessel when you are
done using it and then rinse it with a sanitizer before putting it away. For further
information on cleaning and sanitizing materials please refer to these references
(18,19).

Glass is generally considered by homebrewers to be the best material for


fermenting beer for a number of reasons. It is very inert, easily cleaned,
inexpensive and does not allow gas diffusion to occur. Also the clarity of glass
allows one to observe the fermentation process and the various stages a lambic-
style beer goes through over the course of time. Glass carboys of five to 7 gallon
capacity will work just fine for producing lambic-style ales. Remember glass is
fragile and large pieces of broken glass can inflict serious injury.

The impermeability of glass to gas diffusion is not likely to be as important in


lambic- style beer production as it is for other types of beer. As stated before the
traditional oak cask is far from absolutely gas impermeable. Also the fact that
glass does not allow gas diffusion is made moot by the fact that studies show that
in a vessel the majority of gas diffusion occurs through the closure and its sealing
surface (i.e. stopper or lid), not the vessel walls (Personal Communication,
Nalgene Technical Services).

Another material used by brewers is stainless steel, which has the advantages of
inertness, strength and ease of cleaning. It is relatively expensive and completely
opaque. Even if one has an extra pot or keg to ferment in, one must remember
that it will have fermenting beer in it for a year or more and thus not usable for
other purposes.

Oak Barrels
The vessel used by traditional lambic brewers to ferment their beer in is the
European oak barrel. Oak barrels are considered the ultimate vessel by many
homebrewers making lambic-style beers. The oak barrels used by lambic brewers
are generally used wine barrels of European origin. They have had the majority
of tannins and other wood related compounds leached out of them by wine
fermentation. The traditional lambic brewer has various barrels, many of which
are quite old, with the size usually being 600 liters or so.

The advantage of an oak cask over other vessels is that it provides a


microenvironment where the various yeast and bacteria can grow. This is due to
the porous nature of the wood, which provides nooks and crannies for the
microorganisms to inhabit.(20) The permeability allows the slow diffusion of air
into the fermenting wort and this may further aid the growth of the
microorganisms as well as flavor development. After a cask has been used for a
number of batches it will become, one hopes, infected with the right microflora
further aiding in the production of a more authentic product.

It also seems that as a cask is used for many years the various flavors from
previous batches of beer as well as those from the yeast and bacteria build up in
the wood and further add to the complex flavor profile of each successive
fermentation. It is felt by some that even old oak adds a certain minor astringent
note to the lambic from the remaining tannins that are slowly leached from the
wood.

The homebrewer has to consider a number of things before obtaining an oak


barrel. One has to consider the size, the type of oak (American or European),
where to put it and whether to get a new or used one. First let's look at the type of
oak barrel to buy. Regardless of whether you choose to buy a barrel made of
American or European oak, make sure it is a wine barrel that is uncoated. Do not
buy a whiskey barrel as they are charred on the inside and really only meant for
making whiskey. Do you really want that burnt wood flavor in your lambic-style
beer? Your best bet is to buy the barrel from a cooperage rather than through a
homebrew supplier. That way you can get specifically what you want and also
save some money.
It is generally felt that European oak is superior to American oak. This is based
on the fact that American oak trees and European oak trees are different species
(21). This leads to them having different profiles of the various compounds that
are extracted during the fermentation process. The grain structure and thus
porosity of the two species is also different. It is felt that American oak is too
"oaky" as compared to European oak. There is some truth to this, but in the past
few years things have changed (22). Part of the problem with too much
"oakiness" in American barrels has to do with the way the wood is dried and
aged. European cooperages have traditionally aged their wood for at least 2 years
before it is used to make barrels. During this drying and aging process many of
the oakycompounds are volatilized from the wood.

American cooperages on the other hand quite often oven dry the wood in a matter
of days and then used it to make barrels. This leads to an over abundance of oak
character left in the wood. Some cooperages still use this method for their less
expensive barrels. Others have started to follow European practice and are aging
their wood for extended periods. Unfortunately most of the cooperages in
America that age their oak dont make barrels in any size less than 200 L. If you
are looking for a barrel of 5-15 gallons you will probably have to do some calling
around to see if you can find a barrel in stock made of aged wood. Small barrels
are not kept in stock by many cooperages because demand is relatively small.
Also it is no surprise that many of the cooperages are in California due to the
large wine industry there.

Another factor to consider is the cost of European vs. American oak. The
majority of European oak barrels come out of France and currently the franc is
pretty weak. An investigation of prices for barrels revealed that most European
barrels cost almost twice as much as equivalent American barrels. If cost is no
object and you are in the market for a new wine barrel then of course go ahead
and buy a barrel of European origin.

If you choose to buy an American barrel make sure it is a wine barrel. Again try
to find one that is made from air dried wood, preferably of a year old or more.
Also get the barrel with a medium "toast". This is a process where the insides of
the staves of the barrels have been lightly browned but not charred as with a
whiskey barrel. This is done to barrels that are destined for red wine production
since it further reduces the tannins and oakiness of the wood. Since a barrel is a
major investment ask to speak to a cooper about how to prepare the barrel. Ask
what will be done if the barrel fails to hold water when you fill it. Will they
exchange it for a new one? Most cooperages have people on staff willing to
discuss how to prepare a barrel and are willing to provide an exchange for a
leaky barrel. If you buy a barrel from reputable cooperage leaking should not be
a problem anyway. Barrels come in a range of sizes starting at around 3 gallons
and going up to 50 gallons or more. Typically though, European barrels do not
come in sizes smaller than 25 liters.

If you choose to buy a barrel remember that it is going to have liquid in it for a
year or more. It will need to be in an environment that does not freeze or exceed
80 F (27 C) as these are the general extremes in temperature encountered in
Belgium. A barrel full of beer is going to weigh 8.3 lb./gallon of liquid plus the
weight of the barrel. If you choose to buy a 10 gallon or larger cask think about
the logistics of filling and storing it ahead of time. Due to the weight you may
need a hoist or a few strong friends to lift it. Also be sure you have the brewing
capacity to fill the barrel. It is not a good idea to partially fill the barrel. This may
lead to drying of the staves and leakage.

The price of a barrel does not increase linearly with size. Typically a 10 gallon
one is only about $20-30 more than a 5 gallon size. This holds true whether you
buy American or European. Most of the cooperages selling American oak barrels
designate the size by the gallon capacity whereas the dealers of European barrels
designate size by the liter. This is just another point to consider when
investigating a purchase.

Another source of barrels is previously used ones. Many wineries in the US use
200 or 225 Liter European barrels and you can pick them up for around $50 used.
This requires you live near a winery and that you have the brewing capacity to
fill it and the storage space. Many wineries only use the barrels for 3-4 years
before selling them. The trend toward using barrels for a shorter time has come
about due to the decreasing use of sulfites and the increased risk of
Brettanomyces infection this can bring about. Thus you can get a barrel in really
good shape for an excellent price. Unfortunately finding used barrels of smaller
sizes is not so easy. Wineries and cooperages that deal in used barrels usually do
not have anything other than 200- 225L sizes. It seems wineries do use the
smaller sizes to keep wine in that is used to make up the ullage in the big casks.
But they use these small casks until they are ready to be used as fire wood. So if
you find someone with a used 5 or 10 gallon barrel for sale that is in good shape
consider yourself lucky. Another source of used barrels maybe home wine
makers who might be getting rid of a used cask. Finally note there is a company
that is reconditioning the larger used barrels and downsizing them to 30 gallons.
(See Barrel Supplier List)

Some people warn that any beer made in an American Oak barrel will taste like
an oak branch. They also feel that it will take numerous batches of beer to extract
all the oakiness from the wood. You will have to make a personal decision
regarding American vs. European Oak. Regardless of what you buy you want the
majority of the oak character removed from it prior to using it. The quality of a
European barrel is not necessarily twice as good as an American one either. Any
barrel, if well cared for will last for decades. To reduce the chances of oak beer
you will want to buy either a used barrel or a new one that is made from air dried
wood with a medium toast interior.

Regardless of the source any new barrel is going to have a certain degree of oak
character that will be imparted to the beer. This is particularly true in the making
of lambic-style beer, where the wort stays in the barrel for a long period of time.
During this time period a great amount of chemical compounds can be extracted
out of the wood. So it is suggested that you chemically strip the barrel. When you
first get the barrel you will need to swell it with water to make it liquid tight. It is
at this stage when you find out if the barrel is of good quality or not. At first you
will need to top up the barrel daily as the wood swells and absorbs water. It may
leak some at first, but should stop after 3-5 days. Once a good quality barrel has
been swelled it should show no further signs of leakage unless damaged.

To maximize the amount of oak compounds leached out of the wood change the
water in the barrel every three days for two weeks. This also ensures no mold
will grow in it. If you live in an area that has high humidity you may want to add
metabisulfite from the start at the rate of 200 PPM. After two weeks of soaking
start the chemical stripping process to really remove the oakiness. This is done by
adding sodium carbonate (washing soda) to the cask at the rate of 1/2
ounce/gallon and letting it soak for a week. Then drain the cask, rinse it well and
repeat the process. To maximize the extraction repeat this process for 4 to 6
weeks. At this point the water in the barrel should be clear when drained as
compared to the tan liquid when you start the process. Next neutralize any
residual sodium carbonate by adding citric acid to the cask full of water to drop
the pH to 3 and let it set for a few days. Then rinse it well and fill it with
metabisulfite solution to inhibit mold growth until you can brew and fill it with
wort.

Following this stripping procedure can help you reduce the chances of having
multiple batches of oaky beer. If you get the right barrel and are careful to strip it
thoroughly there is no reason not to use a barrel of American origin. Besides,
even a European barrel will need to be stripped to some extent to reduce the
oakiness that is present in any new unused barrel.

So now you have a barrel and it has been full of beer for a year or two and you
want to bottle the beer. What do you do with the barrel once it is empty? First
you should never leave a barrel that has held liquid empty for any period of time
as it will dry out and shrink. This may lead to leakage that will not ever stop.
Sometimes a leak can be stopped by hammering the steel bands of the barrel
closer to the center. You will be better off if this can be avoided.

Since lambic-style beer takes so long to ferment and age, when you bottle is not
very critical. You will be better off if you coordinate when you will empty the
cask for bottling to a time when you can brew a new batch to fill the cask up
again immediately. For example, the day you are brewing you can transfer the
contents of the barrel to a carboy(s) or other holding vessel leaving as much of
the lees behind as possible. This will allow the beer a chance to settle until you
are ready to bottle anyway. Then you can rinse the cask out with water and have
it all ready to fill when your wort is cooled. This way there is no chance of the
cask drying out and all the microflora in the wood remain intact and happy. If
you must empty the barrel and cannot fill it immediately, rinse it with water and
burn a sulfur candle in it and bung it up tightly or fill it with metabisulfite
solution. Then when you have time to brew rinse the cask well and fill it with
wort.

A barrel is a major investment and can be ruined if it gets moldy on the inside.
Thus it is important to keep it filled up close to the top at all times. This requires
making up the ullage at regular intervals depending on the dryness of where you
live. Also as previously stated, when there is not beer in the cask keep it filled
with metabisulfite solution. Do not use bleach or iodophor as these would likely
taint the wood and kill all microflora present in the wood.

The outside of the cask also requires regular attention. Again depending on
where you live the outer surface may develop mold over time. You can spray the
outside of the cask with metabisulfite at regular intervals or whenever you see
signs of mold developing. Some people use a 200 PPM bleach solution or 25
PPM iodophor. These are probably OK to use as long as you do not saturate the
wood with them. Others favor applying linseed oil to the outside of the cask. The
important thing is to keep an eye on your barrels and treat mold and mildew
infections when they develop. This is all part of taking care of a barrel so that it
will last for years. It would be a shame to have a cask well infected with
Brettanomyces and Pediococcus, ruined by mold.

Oak Chips

The contribution of the oak from a cask to the flavor of lambic is considered to
be minimal based on discussion with various individuals. This is due to the fact
that the casks used are many times decades old and were previously used for
wine fermentation. Thus they have had the vast majority of tannins and phenolic
compounds leached out of them. This said, it is still felt by some that the oak may
add some astringent quality to the lambic. If you feel that using oak may help
contribute complexity to the flavor of your lambic-style ale but do not want to
deal with a cask then you might want to consider using oak chips. The are usually
available from homebrew shops or can be specially ordered. It is suggested you
use toasted chips and that you soak them in a couple of changes of boiling water
prior to using them in the fermenter. This will help remove the majority of the
oak flavor compounds from the wood. You do not want beer that tastes like an
oaky Chardonnay. Preliminary experiments indicate that after the chips have
been exposed to lambic-style ale the microorganism do invade the pores of the
wood. This was shown by taking the "infected" chips and washing them
thoroughly with sterile water. The chips were then added to sterile wort from
which Brettanomyces and Pediococcus could then be recovered. Researchers
have shown that the microorganisms do indeed invade the pores of the wood
(20). This is another area wide open for experimentation.

Bottling
There is some variation in the way lambic, particularly gueuze, is bottled in
Belgium today. Many of the brewers artificially carbonate, sweeten and
pasteurize their beer to produce a more consistent less aggressive product that has
a wider market appeal. In their beers the ratio of old to young beer or top
fermented ale is typically not very high. The traditional brewers who make true
refermented gueuze also use various ratios of young to old lambic, but never
normal top fermented beer. The method used by some involves the mixing of
50% two year old or older lambic with 50% young lambic of 6 to 12 months of
age.(13) The beer is then bottled and allowed to referment in the bottle for up to
two years prior to release. The method favored by the Boon Brewery involves
mixing 95% 2 year old lambic with 5% 2-3 month old lambic and then bottling.
Frank Boon prefers this method due to the fact that the 50/50 method can lead to
ropy and or hazy bottles that do not develop a consistent character. This is not
Brewing Art in his opinion.

Those of us in the US rarely have the luxury of being able to mix young and old
lambic. So we have to make due with what works for our other brewing, that is
using priming sugar of some sort. Of course if you do happen to have lambic-
type ales of various ages fermenting then of course go ahead and try to blend and
bottle them and see what you end up with. Gueuze, being refermented in the
bottle is many times fairly highly carbonated, though there are examples that are
nearly flat. This is part of the "Art" and variability of the process.
The problem with conditioning a beer in the bottle that has been fermenting so
long is that the number of viable carbon dioxide producing organism may be very
low. If this is the case the beer may not become carbonated or only very lightly.
To combat this problem you may want to prepare a fresh starter of
Brettanomyces and/or Saccharomyces at the time of bottling. Then you want to
prime with enough sugar to end up with a fairly carbonated product.(2.5-3
volumes CO2) Using a cup of corn sugar can lead to adequate carbonation after
as little as two months. Other times there may be little carbonation after two
years. It would not seem to be a good idea to add Saccharomyces at the time of
bottling since they do not survive through the lambic fermentation process.(12)
But those of us who have looked at what is in the sediment of a recent Boon
lambic have discovered that the only yeast generally recoverable is indeed non-
cyloheximide resistant yeast, most likely Saccharomyces. Boon fines his old
lambic before adding the young beer and in the early stage of the ferment
Saccharomyces is the dominant strain. Limited testing indicates that this yeast is
indeed acid and alcohol tolerant.

As with other aspects of this type of brewing, and with all homebrewing for that
matter, you have a great deal of latitude with bottling. There are some things you
should keep in mind though when you are considering transferring your beer
from the fermentation vessel to bottles or other serving containers. If the beer has
been fermenting for a year or longer the viability of the microorganisms in the
beer may be low and/or may be predominantly bacteria and not yeast. If the
viability of the yeast is low and you choose to bottle the beer unblended with
corn sugar then you may get little carbonation of the product. If the predominant
microorganisms present are bacteria then they will utilize the sugar before any
yeast and again you will get little carbonation. This is because the predominant
bacteria in an older lambic-style ale will most likely be of the homofermentative
variety.(i.e. Pediococcus) As described elsewhere, homofermentative bacteria do
not produce gas as they metabolize sugars. Again you can possibly combat this
problem by adding a fresh starter of Brettanomyces along with a
heterofermentative lactobaccilus. Apparently there is a symbiosis between the
yeast and bacteria that can aid in carbonation.

You can choose to put your beer into bottles using other traditional techniques or
standard homebrewer methods. You can also put your beer into kegs or other
containers that can be artificially carbonated, such as PET bottles using a
Carbonater (TM) or TAP-CAP(TM). You can also naturally condition your beer
in a keg and then serve it using CO2. The choice is up to you and you need to
make some decisions regarding what you ultimately want to achieve.
Lets start with bottling, as it is still the traditional technique used by lambic
brewers in Belgium. As stated before, as long as beer is fermenting in a vessel it
is called lambic. When it is bottled and refermented it becomes gueuze or one of
the fruit flavored derivatives. Of course we are not making real lambic, gueuze,
Framboise or Kriek since our product does not meet all of the qualifications of an
authentic product. To make a gueuze-like product the beer needs to be put into
bottles and refermented in a fashion not unlike standard homebrewing practice.

If the beer is fairly old and has a thick pellicle of yeast on the top and a large
layer of yeast at the bottom of the vessel then you may want to consider racking
the beer. Transfer the beer to another vessel, being careful to leave as much of
the top and bottom layers behind as possible. Then you can let this beer settle for
a week or so prior to bottling. This technique allows you to minimize the amount
of sludge carried over into the bottles. Of course you do not want a completely
yeast free product as it will then fail to referment in the bottle after priming. As
stated before one can run into problems with lack of viable microorganisms in
the beer. In a best case scenario the beer will still have adequate numbers of
viable yeast even after settling. In that case you simply transfer the beer once
again to a bottling vessel and add corn sugar (enough to reach 2.5- 3 volumes
CO2). Bottle it and wait for it to condition. Sounds simple, but unfortunately
lambic-style beer making does not always lend itself to simplicity, especially
when you are trying to make a product with good flavor complexity.

Blending
Let's look at how the lambic makers in Belgium make traditional gueuze. At the
Cantillon Brewery they blend 70% "old" lambic and 30% "young" lambic. "Old"
lambic is beer that has fermented at least two years and "young" lambic is beer
that has fermented about 6 months. The bottled beer is then allowed to referment
in the bottle for 6-7 months or more until it is deemed ready. After
refermentation the beer has reached an attenuation of 90% or more (15).

At the Boon Brewery things are done a little bit differently. Frank Boon has a
slightly different view of the world and wants a more consistent product that has
good keeping qualities and a good appearance. To this end Boon gueuze is made
by blending old beer that has fermented at least two years with very young beer
that has only been fermenting a few weeks. They are blended at a ratio of 95:5
respectively. Boon also clarifies the old beer prior to blending. This gives a
bottled product that is reasonably clear and does not develop ropiness. The
blending technique requires that you use your hydrometer to determine the
extract in the old and young beer and then mix them accordingly. (7,9). Then you
bottle the mixture and hope for the best. This technique requires that you have
more than one batch of lambic-style beer going at a time.

Using the fresh starter approach can still cause problems if there is a large
amount of bacteria in the beer at bottling. They may consume the sugar before
the yeast and thus little or no carbonation will develop. To alleviate this problem
one can remove the bacteria by filtering the beer prior to bottling at the 0.2
micron level. Then all you need to do is add fresh yeast and sugar. Alternatively
you can prime with DME since it contains more than glucose, the only sugar that
the bacteria can utilize. The bacteria will consume the glucose and then the
Brettanomyces will consume the remaining sugars and dextrins and carbonation
will develop. Or at least that is how it should work in theory.

One can use the blending approach, but instead of using young lambic you can
use a standard ale that has been very lightly hopped, if at all. You can measure
the gravity of the standard ale and the lambic-style ale and then blend in the right
ratio to give you enough extract to achieve carbonation. As with the other
techniques you can add a fresh starter of Brettanomyces to aid in adequate
carbonation.

Homebrewers have at their disposal another source of dextrins to use for priming
in the form of maltodextrin powder. This powder contains little glucose and
maltose and will eventually be hydrolyzed into fermentable sugars by the
Brettanomyces cellular enzymes. Standard priming rates can be used for
maltodextrin since it will ultimately become primarily fermentable sugars given
enough time.

One could use any combination of the above when bottling. There is a great deal
of experimentation left to be done in this area of lambic-style ale brewing. Keep
in mind that lambic microorganisms grow slowly and it may take months or even
years for the product to reach equilibrium. Lambic, unlike most other beers,
continues to change for the better with age, quite often becoming more complex
and less harsh. The key to lambic ale brewing is to be patient and go ahead and
start other lambic ales and allow them to age. In a few years you may be
rewarded with a very nice complex product and then again you might not. The
important thing to keep in mind is that as a lambic-style ale referments in the
bottle chemical reactions are occurring that lead to various flavor changes. These
reactions occur at a fairly slow rate, since many of them are catalyzed by
enzymes from Brettanomyces. Remember Brettanomyces grow slowly and never
reach very high concentrations in the fermenting beer or in the bottle. This is one
of the reasons why it takes lambic ales so long to ferment and for proper flavor
development to occur in the bottle. Be patient!

Brewers in Belgium have a distinct advantage when it comes to bottling their


beer and achieving the right flavor. A typical lambic brewery has many casks
with lambic in them from which the brewer can choose. This allows the brewer
to achieve the right flavor complexity and balance in his product. If a barrel
contains lambic that is too hard it can be blended with softer lambic to achieve
the right flavor. The typical homebrewer does not have this option available to
him or her. Usually a brewer has one five gallon batch going which is then
bottled. Depending on many factors the single batch may end up being too hard
or too soft in character. As a brewer you have a number of options. You can brew
lambic-style beer on a regular basis and thus over time (years !) have enough
lambic on hand to allow you to blend. The other approach is to ferment a 5 or 10
gallon batch in one gallon bottles and hope the resulting beers all differ in
character to some extent.

Quite often none of these approaches is practical for a homebrewer. But I will
remind you that making lambic-style beers is not about being practical or making
beer in the easiest manner. One must make a decision based on what he wants to
achieve when making this type of beer and how many sacrifices one is willing to
make in order to achieve a product that has any of the flavor and complexity of
the real thing. The choice is up to you.

Sanitation
Homebrewers and brewers in general are concerned with sanitation and about
bringing wild yeast and bacteria into their breweries whether by accident or
deliberately. Such concerns apply more to the professional rather than amateur
brewer. The homebrewer can easily take all his equipment apart and thoroughly
clean and sanitize it. The professional does not have this luxury. Carboys,
buckets, hoses and other equipment can all be exposed to the appropriate cleaners
and sanitizers to eliminate any wild yeast and bacteria. This writer brews all his
beers using HDPE and PC containers and has used the same containers to brew
lambic- style as well as other beers for the last 3 or so years. Cross contamination
has not been a problem at all. It is important to clean and sanitize all equipment
thoroughly before and after each use. Make sure all equipment is free from any
dirt and grime and use an appropriate sanitizer. After a container has had beer in
it for a year it is important to clean it well. Automatic dishwashing detergent
works well for this task since it contains TSP as well as sodium hypochlorite.
Thus it does a preliminary job of sanitizing the container. You can then soak the
container overnight in your favorite sanitizer and then rinse it out the next day.
By following good cleaning and sanitation practices you should not have to
worry about cross contamination. If you are concerned about contamination you
may want to have a dedicated set of equipment for lambic-style beer brewing.
For a more thorough discussion of cleaning and sanitation you may want to
consult some additional references (18,19).

Enteric Bacteria Characteristics and Growth (new


section)
During the first month of the spontaneous fermentation of lambic beer the
dominate bacteria consists of enterobacteria. These bacteria grow very rapidly
and effect the growth of subsequent yeast and bacteria. They also effect the
flavor of the beer via the various metabolic byproducts they produce.

The enterobacteria that have been found to be present in lambic beer include
Enterobacter cloacea, Klebsiella pneumoniae, Escherichia coli, Hafnia alvei,
Enterobacter aerogenes and Citrobacter freundii. These are gram-negative
straight rods which are motile with the exception of Klebsiella. There can also be
non-motile variants of the other species. They all are able to ferment glucose with
some producing gas while others do not. Most of them grow quite well in the
presence of air and are also able to ferment lactose. These bacteria follow either a
butanediol fermentation pathway or a mixed acid pathway. This leads to large
amounts of lactic (~1500 ppm), acetic (~600 ppm) and succinic (~275 ppm) acids
along with 2,3 butanediol (~2000 ppm) being formed in the first month of the
fermentation (10, 23). They can reach levels of 1 X 108 cells /ml during the first
30-40 days of the fermentation. After this period the decrease in pH and the
increase in alcohol caused by yeasts of the Saccharomyces species causes them to
die off.

The various by products from the growth of the enterobacteria can lead to various
flavors described as celery-like, parsnip-like, mushroom-like, smoky or mouldy
(10). These flavors are not removed by the fermentation process. The various
acid products described previously also have an impact on the beer flavor
contributing to the acidic taste of the final product. In fact the majority of acetic
acid found in lambic beer originates in the first month and is the byproduct of
enterobacterial growth.
Typically enteric bacteria are considered pathogenic (disease-causing) in
humans. They are often considered the cause of various forms of food poisoning.
This is indeed the case, with Salmonella being cause of the vast majority of cases
(24). The enteric bacteria found in lambic are generally not considered
pathogenic in people other than those who have immune systems that have been
compromised in some way (i.e AIDS or immunosuppresive chemotherapy).

Research has shown that the kitchens of many peoples homes harbor more
enteric bacteria than their bathrooms. (24) These bacteria include all those found
in lambic along with Salmonella. Meats, vegetables and kitchen sponges or wash
cloths have all been found to be highly contaminated, with the later having
particularly high bacterial counts. This makes the kitchen an ideal environment
for allowing the introduction of enteric bacteria into ones wort.

Discussions among homebrewers about making lambic-style beers have also


avoided the subject of enteric bacteria. This has been due to the fear of food
poisoning and the associated side effects. Again research would indicate that
anyone who brews in their kitchen does indeed end up with some amount of
enteric bacteria in there beer. The growth of the brewing yeast and the
subsequent reduction in pH and increase in alcohol kill the bacteria off before
they can cause off flavors or other problems in the majority of cases.

It can be argued that without enteric bacterial growth and the subsequent
depletion of glucose and production of metabolic byproducts lambic would
probably not have the depth of flavor and complexity that it does. Because
homebrewers have been "afraid" of enteric bacteria they are missing an integral
part of the production process. Studies indicate that the enteric bacteria have a
profound effect on the subsequent growth and flavor development in real lambic.
In order to achieve the same flavor profile it would seem important to have this
initial growth of these bacteria.

In order to allow the wort to become infected with enteric bacteria a reasonable
approach would be to leave the fermenter open near a kitchen sink for an hour or
two after the wort has cooled. Then the brewer should wait an additional 24
hours before adding any yeast. This will allow the enteric bacteria to gain a
foothold and begin to grow and multiply to a level that allows them to produce a
significant amount of metabolic byproducts and deplete the glucose. After 24
hours the addition of a small amount of yeast will ultimately lead to the enteric
bacteria being killed off. Again because the yeast will produce alcohol and lower
the pH of the wort to a level at which the bacteria can no longer survive.
Brettanomyces Characteristics and Growth
Brettanomyces is considered one of the major yeasts responsible for the flavor
characteristics of lambic. Typically the species most homebrewers use are either
Brettanomyces bruxellensis or lambicus. These yeast have cell shapes that are
usually ellipsoidal and can also be cylindrical or elongated. They frequently form
chains as they grow also. These cells quite often form pseudomycelium and grow
as filamentous branched cells. (25, 26) This gives the cells the ability to float and
form a pellicle on the beer.

Brettanomyces have the ability to form acetic acid from glucose under aerobic
conditions. Thus when they grow on calcium carbonate agar there is a visible
zone of clearing around the colonies. They demonstrate a negative Pasteur effect.
That is they demonstrate a higher production of alcohol under aerobic conditions
as opposed Saccharomyces which show decreased alcohol production under
aerobic conditions (27). Brettanomyces also have cellular dextrinases that allow
them to utilize dextrose polymers larger than the typical trisaccharides that can be
utilized by Saccharomyces. A culture of Brettanomyces has a characteristic
acetic, earthy, horsey aroma. These yeast grow much more slowly than do
Saccharomyces brewing strains. Also they are resistant to cycloheximide unlike
most normal brewing yeasts. Brewers classify Brettanomyces as "wild" yeast and
typically do all they can to avoid them. In normal brewing these yeasts will lead
to various off flavors described as phenolic, smoky and goaty. In lambic beer
these are desired characteristics.

Another aspect of Brettanomyces is their ability to enzymatically catalyze the


formation of esters from the corresponding alcohol and acid. Thus ethyl alcohol
and acetic acid can be combined to from ethyl acetate and lactic acid and ethanol
can be combined to form ethyl lactate. These are two of the primary esters found
in lambic beer (28, 29).

Pediococcus Characteristics and Growth


Of the lactic acid bacteria found after about three months of fermentation,
Pediococcus damnosus is the dominant one in traditional lambic brewing. It is a
spherical, tetrad-forming, gram positive bacteria. Pediococcus is described as a
homofermentative bacteria because it ferments glucose to lactic acid without the
production of carbon dioxide. As the Pediococcus grows the concentration of
lactic acid increases and can reach levels of 5000 PPM or more in the lambic.
This increase in acid is a slow and progressive occurrence over a number of
months. Pediococcus is a very fastidious organism, meaning it grows slowly and
has complex nutritional requirements. Because of this fact and the environmental
conditions, the concentration of cells is never very high, being only 1 X 106
cells/ml or less. Of course this is in reference to spontaneously fermented lambic;
cells numbers may be higher in an artificially inoculated wort. The lactic acid as
well as diacetyl and acetoin that the Pediococcus produce contributes to the
complex flavor and aroma of lambic, with the acid making the largest
contribution. The levels of vicinal diketones (diacetyl and acetoin) have been
found to be at or below taste threshold levels.(13)

Culturing and Maintaining Lambic Organisms


To brew lambic-style beer it is advantageous to know the basics of yeast
culturing. It is a further help to know how to culture the various organisms
specifically involved in lambic fermentation. For the purposes of this article the
discussion will focus on the culturing of what are considered by many to be the
primary players in the fermentation process. Besides Saccharomyces these
include species of Brettanomyces yeast and Pediococcus damnosus bacteria.

Any type of Saccharomyces can be used for the primary fermentation of a


lambic- style beer, since it will contribute little if anything to the overall flavor
profile of the finished product. One can find any number of articles and books on
how to culture these yeast and maintain them in the home brewery. (25, 26, 30,
31, 32)

It is the other organisms involved which are more difficult to culture and
maintain without some experience and knowledge of how they grow. The yeast
of the Brettanomyces species bruxellensis and lambicus and the bacteria
Pediococcus damnosus are microorganisms that require very specialized nutrients
and environmental conditions. It should be noted that unless you are going to
brew lambic-style beers more than once or twice a year you may be better off
buying new cultures each time rather than trying to maintain them in a home
environment. If you do feel the need to maintain the cultures at home then you
should become very familiar with the culturing of normal brewing yeast first.

Both Brettanomyces and Pediococcus produce acids as normal metabolic by-


products and because of this they need to be maintained on media which can help
neutralize it. Otherwise, the acid will lead to a large drop in pH and the
organisms will die. The most readily available food grade acid neutralizing agent
is calcium carbonate (CaCO3), also called precipitated chalk. A concentration of
2% (2 g/100 ml) in the growth media or agar will provide adequate buffering
capacity. Calcium carbonate is essentially insoluble though and this can present
problems if it is used in making wort agar. To prevent the CaCO3 from falling
out of solution before the agar solidifies, cool the wort-agar solution to 113-122 F
(45-50 C), with constant swirling, prior to pouring it into the tubes or dishes.
When CaCO3 is used in liquid media one can gently swirl the media with the
culture growing in it once or twice a day to help prevent any stratification of the
acid in the solution and aid the neutralization of it with the CaCO3. As the lambic
organisms grow in the liquid media the acid produced will react with the CaCO3
causing it to be solubilized over time. Even when a culture reaches maximum
confluence there may still be some CaCO3 unneutralized, but this is not anything
to worry about as the acid produced by the growth in the main wort will dissolve
it in time.

Brettanomyces Culturing

The Brettanomyces yeast can be grown on wort agar which incorporates 2%


CaCO3 as noted previously. The wort itself should be of a gravity of
approximately 1.040 and preferably made from an all grain wort due to the
possible lack of nutrients in malt extract (5,6). Due to the fastidious nature and
acid production by Brettanomyces they need to be transferred to new slant more
often than do Saccharomyces. It is recommended they be transferred to new
slants at least every 2 months. Longer intervals between transfers may lead to
cultures which are no longer viable.

Because of this frequent manipulation there is a greater chance the yeasts


themselves may become contaminated with other yeast, mold or bacteria. Thus
your sterile culture technique needs to be very good and you need to pay
attention to details. If your culture does become contaminated you can prepare a
dilute suspension of the yeast and streak it out on a petri dish which has wort agar
with 2% CaCO3 and also incorporates 10 ug/ml cycloheximide. (Appropriate
cautions inserted) As the colonies grow watch for a zone of clearing around the
individual colonies. Agar prepared with calcium carbonate will be opaque and
white in color and as the Brettanomyces grow the acid they produce will dissolve
the calcium carbonate and create the zone of clearing. Generally only non-
Saccharomyces yeast will grow on media with cycloheximide in it and those that
do grow and have zones of clearing around them are likely to be Brettanomyces.
You can then pick the colonies off and re-culture them on cycloheximide-free
media. This is by no means a definite technique for the isolation and
characterization of Brettanomyces. Yeast such as Kloeckera are also acid
producers that will grow on cycloheximide agar. If you have doubts at all then
you may be better off buying new cultures and/or locating a microbiologist who
will work for homebrew. The only absolute way to characterize a culture is
through extensive fermentation, assimilation and morphological testing, dont
believe it if someone tells you otherwise.

Pediococcus Culturing

Pediococcus is more difficult to grow and maintain than is Brettanomyces due to


its more complex nutritional and environmental requirements. Pediococcus
grows best in liquid rather than solid media and this increases the chances for
unseen contamination. Unless you have access to a 1000X power microscope and
have culturing experience, it is recommended that you do not try to maintain this
bacteria at home for any length of time. MRS (deMan, Rogosa and Sharpe) broth
is the preferred media for growing and maintaining Pediococcus over long
periods. It is a defined media that is rather expensive but provides the necessary
nutrients and buffers for optimal growth over extended periods. Prepare the
media as indicated on the package. Sometimes bacteria can lose their hop
resistance if grown in unhopped media for extended periods. Thus if you are
going to try to keep cultures going over a period of time it is suggested you add
iso-alpha acids to the media using some type of hop extract. Use of whole or
pellet hops leads to particulate matter which causes the media to become cloudy
and less than ideal for visual monitoring of growth. A suggested level is in the
15-25 IBU range. A minimum suggested passage interval is every month. Allow
the culture to grow for a week at room temperature and then it can be stored at 4
C. Another method for storing Pediococcus is the use of stab cultures. MRS
media is prepared using 1.5 % agar and put into tubes. The tubes of solidified
media are inoculated by using a needle or inoculation loop to stab the bacteria
into it. The bacterium is allowed to grow at room temperature for a week or so
until signs of growth can be seen. Then the tubes can be stored at 4 C. Whether
you use liquid or stab cultures you need to keep the tube caps screwed down tight
to limit air diffusion into the cultures and prevent desiccation. There is no need to
worry about pressure buildup since Pediococccus are not gas producers. The
same caveats apply to bacteria culturing as for lambic yeasts: you need the proper
equipment and good technique.

If you are going to get serious about culturing microorganisms used for lambic-
style beers then you might consider buying or building a laminar flow hood of
some type. This will allow you to work in a nearly sterile environment. Fungi
Perfecti is one of several companies that sell them or you can build your own.
(33)

Starters
Whether you choose to culture your own lambic microorganisms or buy them,
you will need to propagate them prior to adding them to the wort. A wort of
specific gravity 1.040 with 2% CaCO3 will work just fine for this purpose. You
may also want to add some hops, to achieve a range of 15-25 IBU. You should
follow a scale up procedure for these microorganisms so as to reduce the risk of
other organisms over growing the cultures. With lambic cultures one does not
have to make as large a starter as that used for normal beer. Start with a volume
of 1/4 ounce (~5 ml) and allow the culture to reach confluence. When it has, add
the contents to a volume of 4 ounces (~100 ml) and allow it to again reach
confluence. At this point you can pitch or scale up one more time to a volume of
1 pint (~450 ml). Such procedures have also been outlined elsewhere (30, 31,
32). Be aware that Brettanomyces is a very slow grower as compared to other
yeast and generally does not develop a large kraeusen head either. The starter
should develop a typical Brettanomyces aroma due to the various fermentation
byproducts. You should notice a distinctive acid aroma along with aromas often
described as horsey or mousey. The starter will also develop an acidic, mousey,
earthy taste if the yeast is indeed Brettanomyces. As the yeast grows the acid
produced will cause the CaCO3 to dissolve and the fine white precipitate from it
will mostly disappear.

Due to the additional vitamin requirements of Pediococcus you may want to add
10% apple or tomato juice to the wort starter. Another alternative is to use 0.5%
dried brewers yeast. Yeast extract is even better due to its purity and solubility,
but it is expensive. Wort from a previous brewing session with 0.5% yeast extract
added works very well. This gives a nice clear media in which one can monitor
the growth of the bacteria more easily. As the bacterium reaches confluence a
clear zone will develop at the top of the liquid and the rest of the liquid will be
very cloudy due to the large amount of bacteria.

For other beers you want to pitch a large volume of yeast to ensure a rapid
fermentation and decrease the risk of contamination by wild yeast and bacteria.
Well, lambic-style beers require you to throw caution to the wind. Large starters
of normal ale yeast, Brettanomyces and Pediococcus are not required. If the yeast
and bacteria are healthy there is no reason they should not grow in the wort using
the small volumes as described previously. Remember this beer will be in a
vessel for a year or more and the bacteria and yeast have plenty of time to grow.
Also as the acid producing strains grow they will kill off any other organisms due
to the lower than normal pH, increase in alcohol and reduction in sugars that are
fermentable by other organisms. If you feel the need to use larger starters to put
yourself at ease then by all means go ahead. Just remember the beer will still take
a year or so to develop the proper character.
Suppliers
Because lambic-style beers are not widely brewed the Brettanomyces yeast and
Pediococcus bacteria are not always available on the shelf at your neighborhood
homebrew shop. The other reason for limited availability is that these cultures do
not maintain viability for as long a period of time as do more traditional brewing
yeast. Both the Brettanomyces and Pediococcus are acid producing organisms
and this causes them to literally kill themselves off when stored for extended
periods. Also the organisms are extremely fastidious, meaning they have
complex nutritional and environmental requirements and cannot be maintained in
static storage for long periods.

The following is a list of suppliers both retail and wholesale who are known to
carry the cultures and/or the culturing equipment and supplies needed to grow
and maintain these organisms. No endorsement is made for any particular
company.

Advanced Brewers Scientific


3034 SE. 20th 2233 Sand Rd.
Portland, OR 97202 Port Clinton, OH
(503) 234-7503 (419) 732-2200

e-mail gummitch@teleport.com
They carry the Wyeast 3278B and also a complete line of laboratory supplies,
culturing equipment and growth media.

Brewer's Resource
409 Calle San Pablo #104
Camarillo, CA 93012
1 (800) 827-3983
They carry both Brettanomyces and Pediococcus and a line of culturing
equipment and other supplies for the homebrewer wanting to do their own
culturing.

Difco Laboratories
P.O. Box 331058
Detroit, Michigan 48232
1 (800) 521-0851
They do not sell direct, but only through distributors. When you call request a
catalog and the name of your local distributor. They are an excellent source of
media and chemicals needed for the growth and isolation of both yeast and
bacteria of all types. I have had no problems buying from my local distributor. Be
prepared for sticker shock when you see the catalog though.

Fungi Perfecti
P.O. Box 7634
Olympia, WA 98507
(206) 426-9292
WWW: http://www.halcyon.com/mycomed/catalog.html
Fungi Perfecti is a company that sells supplies and equipment for culturing
mushrooms. Because cultivation of mushrooms requires sterile technique they
sell a wide variety of laboratory supplies and equipment that are also useful to the
homebrewer who does his or her own yeast culture. Note their catalog is not free
but the price is deductible from the first order. They also have a page on the
WWW.

HeadStart Brewing Cultures


256 Cherokee Rdg.
Athens, GA 30606
(706) 548-7051
This company has Brettanomyces strains of various origins as well as
Pediococcus and other yeast and bacteria for brewing non-traditional beers. They
also have various culturing supplies and media.

U-Brew
319 1/2 Millburn Ave.
Millburn, NJ 07041
(201) 376-0973
This is a homebrew shop that carries bottle caps and a capper that work with
European champagne and lambic bottles.

The Yeast Culture Kit Company


(800) 742-2110
e-mail: yckco@aol.com
WWW: http://oenline.com/~pbabcock/yckcotbl.html
They carry Brettanomyces and Pediococcus as well as all the necessary culturing
supplies needed to grow these organisms and can also supply specialized growth
media upon request.

Wyeast Labs and G.W. Kent sell wholesale only, but you can obtain their
products through your local homebrew supplier. Wyeast sells a yeast that carries
the designation #3278B (previously 3278 Brettanomyces Bruxellensis). G.W.
Kent sells a strain of Brettanomyces and a strain of Pediococcus through their
Yeast Lab division.

Regarding the Wyeast 3278B and its composition, the company sent the
following letter to retailers:

Sept. 5, 1995

Dear Valued Customer,

re: 3278 Yeast

Please provide this notice to all customers of: Brewers Choice #3278B Yeast.

This name change reflects the fact that this yeast is a blend of yeasts and not
100% of one particular strain. The product has not changed; as many of you
know, certain Belgian beer styles require more than one yeast to make a good
beer. For several years we have produced this blend, because using 100% of one
yeast would make an unpalatable beer. This item will remain available with a
modified label as indicated.

We are sorry if this has caused any inconvenience. Please call or write use if you
have any questions or comments.

Sincerely, Dave Logsdon.

Barrel Supplier List Note: The first four suppliers on this list carry barrels in
smaller sizes (i.e., 5-7 gallons or the metric equivalent) The other suppliers may
or may not have barrels smaller than 200 liters. Napa Fermentations carries both
European and American Oak barrels. Independent Stave makes only American
oak barrels. Both Demptos and Seguin Moreau carry only European oak barrels.
This information is believed to be correct at the time of this writing. Typically a
European oak barrel will cost twice as much as an American equivalent and the
price you pay will also depend on the current exchange rate for foreign currency.

You will find that the cost of a barrel does not increase in a linear fashion with
size (i.e. a 10 gallon barrels does not cost twice as much as a 5 gallon) So it pays
to shop around and decide what your needs are really going to be.

If you are considering making really large batches you can pick up used 200-225
L barrels from wineries for around $50. Smaller sizes are nearly impossible to
find used because wineries use them to hold wine for topping up the big casks
and use them until they are ready to be used as fire wood.

Napa Fermentations (707) 255-6372


Demptos Napa Cooperage (707) 257-2628
Independent Stave Co. (417) 588-4151
Seguin Moreau Cooperage (707) 252-3408
Tonnellerie Vicard (707) 257-3582
Tonnellerie Radoux (415) 457-3955
Tonnellerie Francaise (707) 942-9301
Tonnellerie Mercier (804) 493-9186
Les Tonnelleries de Bourgogne (707) 257-3582
Stefanich (415) 665-1885
Stavin (415) 331-7849
Pradel Barrels (707) 944-8720
Mel Knox Barrel (415) 751-6806
Custom Cooperage (707) 996-8781
Cork Associates (707) 224-6000
Boswell Co. (415) 457-3955
Blue Grass Cooperage (415) 331-5734
Barrel Builders (707) 942-4291
Barrel Specialties (707) 553-9707
Specialize in reconditioning used barrels. They have 30 gallon barrels available
and will ship.

Fruit Suppliers

Oregon Fruit Products


150 Patterson Street NW
P.O. Box 5283
Salem, Oregon 97304
1-800-547-9153

Minimum order is one (1) 42 pound package of fruit. They do not except VISA
or MC, payment must be in advance. They carry Strawberry, Red Raspberry,
Blueberry, Marion Blackberry, Boysenberry, Bing Cherry, Purple Plum, Red Tart
Cherry, Peach and Black Raspberry.

Variability of Fermentation
SOFT HARD ROPY
Alcohol (g/100 ml) 4.61 4.55 4.6
pH 3.9 3.4 3.5
Real Extract 1.018 1.015 1.019
Ethyl Acetate (ppm) 30.1 539.8 12.2
Propanol 9.2 8.7 5.0
Isobutanol 18.8 15.4 7.0
Butanol <0.1 <0.1 <0.1
Isoamyl Acetate <0.1 <0.1 <0.1
D-amyl Alcohol 15.6 11.4 9.0
Isoamyl Alcohol 57.9 53.1 39.5
Ethyl Lactate 21.9 140.3 79.0
Phenethyl Alcohol 45.8 38.1 64.0
Acetic Acid 766 3994 530.0
Lactic Acid 492 3677 13446

All beers were from the same brewery. The "soft" and "hard" beers were both
from the same batch of wort and were 9 months old. The "ropy" beer was 6
months old. Reference (14).

Figure on Page 75 in Lambic A discussion

This figure illustrates a number of important points with regard to the production
of lambic beer. First of all it should be pointed out that the data represented here
all came from one lambic brewery and was collected 20 years ago. It does not
necessarily represent the fermentation process in all lambic breweries in
Belgium. But it does provide some very good insight into what occurs in lambic
over time. Remember that all the organisms that are present in lambic are
introduced when the wort is cooled and transferred to the casks. No pure culture
additions are made at anytime.

During the cooling process microorganisms enter the wort from the brewery
environment. The view that they are blown in on the night air and that the Senne
Valley is the only place in the world where a spontaneously fermented beer like
lambic can be produced is a somewhat silly romantic notion that has been shown
to be basically untrue. Dr Verachtert has written "...the special microclimate of
the river Zenne accounts for the special mysterious microbial flora necessary for
lambic brewing." Translated into scientific terms this means that the brewery
environment has become a source of appropriate micro-organisms and that
lambic can be brewed at other locations provided the brewer is prepared to enter
a long period of trial and error. All the yeast and bacteria are already in the
brewery and fall into the wort more than likely attached to dust and dirt particles.
Insects, particularly flies and the occasional bird are also responsible for
"inoculation" of the wort. Another source of microorganism is the pipes used to
transfer the wort from the coolship to the mixing tank and from the tank to the
fermentation casks. And finally the cask themselves harbor bacteria and yeast
since they are never really sterilized between uses. Typically the only treatment
barrels get is a good hot water rinse, a scrubbing with chains and then a sulfur
candle is burned in them to inhibit molds.

By the second or third day the fermentation process is well underway with foam
being produced by the metabolic activity of the enteric bacteria. These bacteria as
stated before are primarily responsible for the acetic acid in lambic. As you can
see the acetic acid reaches a constant level in a few weeks, showing no further
increases. At the same time yeast of the species Kloeckera apiculata begin to
grow as well. The combined metabolic activity of these microorganisms
consumes most of the available glucose and free amino acids.

After about two weeks the Saccharomyces species begin to overgrow the wort.
Their growth seems to be delayed partially because the enteric bacteria and
Kloeckera apiculata have consumed most of the readily available nutrients. The
enteric bacteria further hinder the growth of the Saccharomyces through some as
yet unknown mechanism. Once the Saccharomyces begin to grow they produce
ethanol and lower the pH of the wort and this leads to the enteric bacteria and
Kloeckera being killed off. The Saccharomyces are responsible for the main
alcoholic fermentation. They dominate for about 3-4 months and then their
numbers begin to slowly decline. This decline is primarily due to the increase in
acidity brought on by the growth of lactic acid bacteria and Brettanomyces
yeasts. The Saccharomyces seem not to be able to survive the combination of
ethanol, acetic and lactic acids.

At three to four months lactic acid bacteria of the species Pediococcus damnosus
become the dominant microorganism in the wort. This increase in growth
coincides with the increase in temperature that occurs at the onset of spring and
summer. The increase in temperature is important, for otherwise the bacteria will
not proliferate and the subsequent acid production will not occur. This
proliferation of the lactic bacteria can be seen occurring with each summer the
wort is in the cask.

At times the lactic bacteria reach very high levels and the wort will become
"ropy". This is due to exopolysaccharides that the bacteria produce and causes
the wort to become viscous and stringy. Though it is visually unappealing it is
completely harmless. It seems that subsequent growth of Brettanomyces leads to
the slime being broken down and disappearing. The lactic bacteria are an integral
part of the lambic fermentation leading to the large amounts of lactic acid found
in the beer.
After about seven to eight month the lactic acid bacteria have declined and yeast
of the species Brettanomyces begin to take over. For the remainder of the
fermentation period these are the dominant yeast found in the beer. They have the
ability to hydrolyze dextrins and thus breakdown the remaining polysaccharides
in the wort.

The Brettanomyces yeast are responsible for many of the chemicals found in the
beer and the characteristic flavors and aromas they lead to. As already discussed
these include ethyl lactate, ethyl acetate and the various organic acids such as
caprylic, capric and caproic acid along with a number of other chemical
compounds. It is the combination of these many compounds that add to the
overall flavor complexity of a fine lambic.

As with the lactic bacteria the Brettanomyces yeast grow very slowly and never
reach very high numbers. Also due to their ability to form branching structures
they can float and form a pellicle on the top of the fermenting beer. It is felt that
this film helps protect the beer from subsequent oxidation over the long
fermentation period.

An important point indicated by the graph is that by 12 months the beer has come
close to being at steady state. That is the levels of alcohol, acetic and lactic acid,
and ethyl acetate have reached constant levels. After the first year what then
occurs is that various other compounds are either produced or converted and any
remaining polysaccharides are broken down. This a very slow process due to the
fastidious nature of the microorganisms. The process is further inhibited by the
unfavorable environmental conditions of very low pH and high alcohol that
inhibit the enzymes of the yeast and bacteria. Once the beer is put into the bottle
these changes and chemical reactions continue to occur but again at a very slow
rate. This is why lambic beer takes so long to ferment and develop in the bottle.
The take home message is to be patient and not try to rush things.

Conclusions
Making lambic-style ale can be as easy as boiling up some extract and throwing
in some cultures. Or it can be done using very traditional techniques and
methods. The main factor is that regardless of what you do the beer will take time
to ferment and develop the right flavor profile. Basically the take home message
is that you need to be patient no matter what path you follow. Then you may be
rewarded with an outstanding end product and then again you might not. The
brewing of lambic - style beers can provide a whole new avenue to your brewing
hobby. One that I think you find well worth taking. Other Topics for General
Audience Discussion.

What really is it that makes a good lambic? Lambic, gueuze, fruit varieties
Extract approach and all grain approach Discussion of Blending and its effect
Who drinks lambic and why.

Bibliography
1. Jackson, M., The Great Beers of Belgium (M.M.C. -CODA, Antwerp,
Belgium, 1991).

2. Guinard, J.X., Lambic, Published by Brewers Publications, 1990.

3. Lodahl, Martin, "Brewing in Styles: Lambic: Belgium's Unique


Treasure", Brewing Techniques, Vol. 3. No. 4, pp. 34-46, 1995.

4. Lodahl, M. "Belgium: A Land of Endless Riches", Zymurgy Vol. 18,


No. 1., pp. 40- 44, 1995

5. Farrell, N. "Malt Extract: The Enchanting World of Malt Extract-Make


the Most of It"., Zymurgy, Vol 17, No. 5, 1994.

6. Lodahl, M. "Malt Extracts: Cause for Caution"., BrewingTechniques,


Vol. 1, No. 2, pp. 26-28. 1993.

7. Warner, Eric, German Wheat Beer, Published by Brewers Publications,


1992.

8. Boon, Frank, FAX Communication 2-23-95

9. Hall, Michael L., "Brew by the Numbers - Add Up What's in Your


Beer", Zymurgy, Vol. 18, No. 2, pp. 54-61, 1995.

10. Dawaud, Ensaf,"Characteristics of Enterobacteriaceae Involved in


Lambic Brewing" 1987, Ph.D. Dissertation, KUL.

11.Maris, Frank, "Dextrinases from Lambic Organisms - Brettanomyces


lambicus and Lactobacillus brevis Isolation and Characterization", 1990,
M.S. Thesis
12. Microbiology and Biochemistry of Lambic Beer Overattenuation by
H.M. Chandana Shantha Kumara. 1990, Ph.D. Dissertation.

13. Van Oevelen, D., "Microbiology and Biochemistry of the Natural


Wort Fermentation in the Production of Lambic and Gueuze", 1979, Ph.D.
Dissertation.

14. Van Oevelen, D., De L Escaille, F., Verachtert, H., "Synthesis of


Aroma Components During the Spontaneous Fermentation of Lambic and
Gueuze", J. Inst. Brew. Vol. 82, pp. 322-326, 1976.

15. Sharp, M. "Brasserie Cantillon", Lambic Digest #603, 14 May 1995.

16. Mussche, R., "Where the Wild Yeast Are!", Conference Notes from
the Home Brew U, Seattle, Washington, 12 March 1994.

17. Nalgene Labware Catalog 1995, Nalge Company Rochester NY.

18. Raines, M.B., "Methods of Sanitation and Sterilization",


BrewingTechniques, Vol. 1. No. 2. pp. 30-33, 1993.

19. Liddil, J., Palmer, J., "Ward Off the Wild Things: A Complete Guide
to Cleaning and Sanitation". Zymurgy, Vol. 18, No. 3, 1995.

20. Swaffield, C.H., Scott, J.A., "Existence and Development of Natural


Microbial Populations in Wooden Storage Vats used for Alcoholic Cider
Maturation". J. Am. Soc. Brew. Chem. Vol. 53, No. 3, pp. 117-120, 1995.

21. Swan, James S. "Whats Best for Barrels: Air or Kiln-Drying", Wines
and Vines, July 1993, pp. 43-49.

22. Shon, G.M., "US Oak: A Match for Chardonnay?, Wines and Vines",
November 1991, pp. 44-46.

23. Martens, H., Dawoud, E., Verachtert, H., "Wort Enterobacteria and
Other Microbial Populations Involved During The First Month of Lambic
Fermentation", J. Inst. Brew., Vol. 97, pp. 435-439, 1991.

24. Enriquez, C.E., Enriquez-Gordillo, R.E., Kennedy, D.I., and Gerba,


C.P., "Bacteriological Survey of Domestic-Kitchen Cellulose Sponges and
Cotton Dishcloths". Journal of Food Protection, In Press, 1996.
25. Barnett, J.A., Payne, R.W., Yarrow, D., Yeasts: Characteristics and
Identification. Cambridge University Press. 1983.

26. The Yeasts: A Taxonomic Study., 3rd Ed., Edited by N.J.W. Kreger-
van Rij. Elsevier Science Publishers. 1984

27. Fugelsang, K.C., Osborn, M.M., and Muller, C.J., "Brettanomyces and
Dekkera: Implications in Wine Making". In "Beer and Wine Production:
Analysis, Characterization, and Technological Advances", Published by
American Chemical Society, 1993, pp. 110-129.

28. Spaepan, M., Verachtert, H., "Esterase Activity in the Genus


Brettanomyces", J. Inst. Brew., Vol. 88, pp. 11-17, 1982.

29. Spaepan, M., Van Oevelen, D., Verachtert, H., "Fatty Acids and Esters
Produced During the Spontaneous Fermentation of Lambic And Gueuze",
J. Inst. Brew., Vol. 84, pp. 278-282, 1978.

30. Leistad, R.

31. Rajotte, P., First Steps in Yeast Culture.

32. Zymurgy, Yeast and Beer Special Issue Vol. 12, No. 4. 1989.

33. Caldwell, Jim, "How to Build a Laminar Flow Hood for as Little as
$100". BrewingTechniques, Vol. 3. No. 3. pp. 18-21.

Further Reading
Verachtert, H., Iserentant, D., "Properties of Belgian Acid Beers and Their
Microflora. 1. The Production of Gueuze and Related Refreshing Acid
Beers". Cerevesia, Vol. 20, No. 1, pp. 37-42, 1995.

Van Nedervelde, L., Debourg, A. "Properties of Belgian Acid Beers and


Their Microflora. 2. Biochemical Properties of Brettanomyces Yeasts".
Cerevesia, Vol. 20, No. 1, pp. 43-48, 1995

Shantha Kumara, H. M. C., Verachtert, H., "Identification of Lambic


Superattenuating Micro-Organisms by the Use of Selective Antibiotics". J.
Inst. Brew., Vol. 97, pp. 181-185, 1991.
Van Oevelen, D., Spaepan, M., Timmermans, P., Verachtert, H.,
"Microbiological Aspects of Spontaneous Wort Fermentation in the
Production of Lambic and Gueuze", J. Inst. Brew., Vol. 83, pp. 356-360,
1977.

Noonan, G., "Belgian Lambics", The New Brewer Vol. 10, pp. 26-29,
1987.

Sharp, M. and Lodahl, M., "Brewing Lambic Beers Traditionally and at


Home", Just Brew It, Beer and Brewing Vol. 12, Brewers Publications, pp.
1992

Jim Liddil, JLIDDIL@AZCC.Arizona.EDU

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