Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
MV Agusta Motorcycles S.p.A. is committed to a policy of constant improvement; therefore, you may find
slight differences between the information provided in this document and the vehicle you purchased. MV
Agusta motorcycles are exported in several countries, in which different rules and regulations (concerning
both the Highway Code and the homologation procedures) are in force. Relying on your understanding,
MV Agusta Motorcycles S.p.A. deems it necessary to reserve the right to change its products and the rela-
ted documentation at any time and without notice.
© 2002
This document may not, in whole or in part, be reproduced without prior consent, in writing, from MV Agusta Motorcycles S.p.A.
Codice/Code/Code
Bestell-Nr./Código
Edizione Italiana Italian Edition Edition Italienne Italienische Ausgabe Edición en Italiano 8000A0958
Edizione Inglese English Edition Edition Anglaise Englische Ausgabe Edición en Inglés 8A00A0958
Edizione Francese French Edition Edition Française Französische Ausgabe Edición en Francés 8B00A0958
Edizione Tedesca German Edition Edition Allemande Deutsche Ausgabe Edición en Alemán 8C00A0958
Edizione Spagnola Spanish Edition Edition Espagnole Spanische Ausgabe Edición en Español 8D00A0958
Edizione USA USA Edition Edition USA USA Ausgabe Edición USA 800098958
-2-
Dear Customer,
We wish to thank you for your preference and congratulate you on purchasing your new F4 Senna.
The myth of Ayrton Senna, which involves a great passion for races, courage, scrupulous research for perfection and
deep humanity, keeps living today by means of a unique and exclusive vehicle, with the scope to spread the name and
the ideals of a great champion: professionalism, precision, quality, performance, prestige.
Your choice is a reward for the passionate effort our technicians have put into giving the F4 Senna, besides functional
and aesthetic characteristics that place it above the finest motorcycles currently available on the market, the honour of
keeping intact all the values that made the legendary Ayrton the most beloved driver of all times and a great man.
F4 Senna, besides being a homage to this glorious driver, also symbolizes the engagement of the MV Agusta group
towards the philantropic activity and the social programme of the Senna Foundation.
The combination of these elements allows the F4 to soar above passing fashions, giving it the privilege of being con-
sidered a unique item.
We send our thanks to every one of the 300 lucky customers that, being led by the desire to own a sought-after and
exclusive vehicle and by the will to share the same philosophy that Ayrton followed, shall help the ever more incisive
humanitarian action of the Foundation dedicated to his name.
This manual has been drawn up with a view to providing you with a clear and practical guide to operating and main-
taining your new motorcycle while safeguarding your warranty rights.
The indications contained in the manual will help you make the most of your motorcycle in terms of both performance
and operating life. The manual provides useful information on how to take care of your vehicle, and also describes some
routine maintenance operations. Fundamental units such as the engine and the transmission are covered in the
Workshop Manuals. Operations involving these parts require specific equipment and are reserved for skilled person-
nel. Your dealer possesses the skills, the equipment and the spare parts that are needed to keep your motorcycle in
perfect working order. This manual is to be considered as an integral part of the vehicle, and must be transferred to any
new owner together with the vehicle.
MV Agusta Motorcycles
Claudio Castiglioni
President
-3-
CONTENTS
-4-
CONTENTS
-5-
CONTENTS
-6-
INDEX
A C
Accessories 181 Carbon components 180
– installation 27 Chain
Adjustments – check 131
– clutch lever 93 – lubrication 133
– front brake lever 93 Cleaning the motorcycle 154
– front suspension 95
Clutch
– headlight 100
– rear suspension 97 – circuit 169
– rearview mirrors 94 – fluid level, check 124
– steering damper 94 – lever, adjustment 93
– table 92 Competitions 30
B Controls and instruments, location 45
Coolant
Battery 152
– level, check 118
Brakes
– circuit 171
– fluid level, check 122
– topping up 119
– front brake circuit 167
– front brake lever, adjustment 93 D
– pads, wear check 121 Damper
– rear brake circuit 168 – compression (front suspension) 97
Bulbs, replacement of – compression (rear suspension) 99
– front turn indicators 148
– rebound (front suspension) 96
– high beam 147
– license plate light 151 – rebound (rear suspension) 99
– low beam 146 Display, multifunction 57
– rear light and brake light 150 – selecting functions 64
– rear turn indicators 149 – setting measurement units 66
-7-
INDEX
E I
Electrical equipment, troubleshooting 162
Emissions Identification data 13
– control system 22 Idle speed, check 135
– control system warranty 139 Ignition switch and steering lock 52
– periodic check 136 Instruments and warning lights 55
Engine
– lubrication 170 L
– oil level, check 115 Levels
– oil level, topping up 116 – brake fluid 122
– serial number 13 – clutch fluid 124
– starting 61
– coolant 118
– troubleshooting 157
– engine oil 115
F License plate light, bulb replacement 151
Fuel system 172 Location of controls and instruments 45
Fuses, replacement 143 Lubricants and fluids, table 112
G
Gear lever 54 M
Glove compartment 84 Maintenance and checks, tables 101
H Motorcycle overview 165
Handlebar controls
– left side 47
P
– right side 49 Parking 85
Headlight, adjustment 100 Preriding checks 87
– high beam, bulb replacement 147 Prolonged inactivity 156
– low beam, bulb replacement 146 Purpose of manual 10
-8-
INDEX
R T
Rear light and brake light, Tampering, note 20
bulb replacement 150 Tools and accessories supplied 111
Rearview mirrors, adjustment 94 Topping up
Refuelling 83 – coolant 119
– engine oil 116
Replacing parts, general information 143
Troubleshooting flow chart
Running-in 59 – electrical equipment 162
S – engine 157
Safety 20 Turn indicators
– labels, location 36 – front, bulb replacement 148
– recommendations for safe riding 31 – rear, bulb replacement 149
– reporting a safety-related defect 20 Tires, check 125
– rules 23 – puncturing 126
– visual and acoustic signals 44 – replacement 127
Scheduled maintenance tables 101 V
Side fairing, right-hand, Vehicle
removal/refitting 113 – identification number 13
Sidestand 46 – load 28
Specifications 173 – modifications 30
Spring preload 96 W
Steering damper, adjustment 94 Warning lights 56
Suspensions Warranty
– front, adjustment 95 – Booklet, Service Coupons and Dealers’
– rear, adjustment 97 Guide 12
Symbols 11 – emission control system 137
-9-
GENERAL INFORMATION 1
- 10 -
GENERAL INFORMATION 1
- 11 -
GENERAL INFORMATION 1
IMPORTANT
The copy of the Warranty and Pre-Delivery Certificate to be
sent to MV Agusta Motorcycles must be filled in by the dealer
and returned to Cagiva USA within 10 days from the date of
registration.
- 12 -
GENERAL INFORMATION 1
- 13 -
GENERAL INFORMATION 1
ZCG A G F L J X 1 V 100000
Manufacturer’s Letter Code
Motorcycle Type
Model
Engine Type
Engine Displacement
Net brake horse power
Check Digit
Model year
Plant of Manufacture
Progressive vehicle number
The progressive vehicle number must be provided each time you need to contact the MV Agusta
Technical Assistance Service.
- 14 -
GENERAL INFORMATION 1
KEY No.:
- 15 -
GENERAL INFORMATION 1
1 6 7 8 9
10 11
2 4 3
- 16 -
GENERAL INFORMATION 1
- 17 -
GENERAL INFORMATION 1
1 15 16
17 18
12
14 13
- 18 -
GENERAL INFORMATION 1
- 19 -
SAFETY INFORMATION 2
- 20 -
SAFETY INFORMATION 2
- 21 -
SAFETY INFORMATION 2
- 22 -
SAFETY INFORMATION 2
- 23 -
SAFETY INFORMATION 2
Do not ride this motorcycle if you do not pos- When refuelling, stay away from the vehicle to
sess a regular driving licence. Failure to heed this avoid inhaling harmful fumes. Should the fuel
warning violates the law and increases the risk of come into contact with the skin or clothes, imme-
accidents, which may lead to personal serious diately wash with water and change the contami-
2 injury or even death. nated garments.
Do not try to service or repair this motorcycle if Do not start the engine in closed places.
you do not possess the necessary skills. Exhaust gases are toxic and can quickly saturate
Motorcycle riding demands your complete the air and cause fainting or even death.
attention. Do not ride if you are ill, in poor physi- Before starting the engine in a closed place,
cal condition, or because of worry, etc., unable to ensure that the area is well ventilated.
concentrate on the task at hand. When travelling during the day, use the low beam.
Always wear a helmet, even on short rides. While the vehicle is in motion, always rest the
Always wear suitable clothes, especially when feet on the specially designed supports.
travelling by night (e.g. garments with fluorescent While riding, always keep both hands on the
bands). handlebars.
When refuelling, switch off the engine and
refrain from smoking.
WARNING
When refuelling, avoid spilling the fuel onto the
Driving with your hands and/or feet
tank and the exhaust pipes. Petrol is highly flam-
away from their designed supports can
mable and it may light if it comes in touch with any
hot part of your motorcycle, with subsequent seri- cause loss of control, upset, and subse-
ous burns or even death. quent serious injury or even death.
- 24 -
SAFETY INFORMATION 2
Engine and exhaust pipes become very hot If your motorcycle has been involved in an acci-
during riding. Always park your motorcycle where dent, check all levers, wires, hoses, brake calipers
people or children can not easily reach these and other main parts for damage. Do not use the
vehicle if you detect a damage that could adver-
parts, in order to avoid serious burns.
Park the vehicle where it is unlikely to be sely affect safety. Have all the main parts checked 2
bumped into or damaged. Even slight or involun- by an authorized MV Agusta dealer, in order to
tary bumps can cause the vehicle to topple over, verify the absence of defects and/or damages that
with subsequent risk of serious harm to people or the owner could not be able to detect.
children.
To prevent the vehicle from tipping over, never WARNING
park it on soft or uneven ground, nor on asphalt Failure to heed this warning can lead to
strongly heated by the sun. loss of control of the vehicle, with sub-
Do not cover your motorcycle with a canvas sequent serious injury or even death.
soon afterwards riding. Before covering your
motorcycle, wait until the engine and the exhaust
pipes have thoroughly cooled, in order to avoid
the risk of a fire with subsequent danger for peo-
ple and children, as well as damage to the
motorcycle.
- 25 -
SAFETY INFORMATION 2
WARNING WARNING
The “warnings”, “dangers” and “cau- Observe all of the warnings, dangers
tions” contained in this manual are and cautions related to the maintenance
designed and intended to protect you, procedures as listed throughout this
2 the user, from harm. Failure to observe manual. Failure to observe this warning
these can lead to serious injury or even can not only destroy your motorcycle,
death. Always obey the suggestions and but can lead to serious injury or even
instructions in the warning, as well as death.
the accompanying text.
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SAFETY INFORMATION 2
2.1.6. INSTALLING ACCESSORIES possible. The brackets and the anchor bolts must
be carefully checked after the assembling, to
MV Agusta provides a range of accessories spe- ensure a stable framework and an unmovable
cially designed for your vehicle. It is essential that support for the accessory. In fact, an eventual
these accessories are installed by an MV Agusta breaking of these stands could cause dangerous 2
dealer. situations during riding.
Verify that the assembling of the accessories
WARNING does not cause a reduction of the minimum
Use only MV AGUSTA original acces- ground clearance and of the inclination of your
sories. The use of non-genuine acces- motorcycle. Moreover, verify that the assembling
sories can make the vehicle unsafe by of the accessories does not cause any interferen-
reducing its handling, stability and the ce with the handling of the steering system, with
effectiveness of the braking system. For the travel of the suspensions and/or with the
this reason, the installation of any non- movement of any other component involved in dri-
genuine accessory makes the warranty ving.
null and void and relieves MV Agusta of Your motorcycle could undergo lightening or
all responsibility. other instability effects in case of wind blowing
sideways and transversely; this may also happen
Every time you apply accessories that affect when your motorcycle runs into or it is overtaken
the weight and/or the aerodynamic characteristics by vehicles of great dimensions. Under these con-
of your motorcycle, they must be assembled on its ditions, the accessories adversely affect your dri-
lower side and near to its center, as much as it is ving safety, especially if they are incorrectly
- 27 -
SAFETY INFORMATION 2
- 28 -
SAFETY INFORMATION 2
- 29 -
SAFETY INFORMATION 2
- 30 -
SAFETY INFORMATION 2
2.1.10. RECOMMENDATIONS FOR SAFE RID- become familiar with the vehicle and its controls.
ING Remember: practice leads to perfection.
Besides being a means of transport, your motor- Being aware of one’s limits
cycle is a source of recreation and excitement. When riding, never exceed your limits nor those 2
However, the configuration of the vehicle does not imposed by law. Being aware of your limits and
exclude a certain amount of risk. To ensure maxi- acting accordingly will help you avoid accidents.
mum safety, in addition to scrupulously observing
the warnings and instructions provided in the pre- Adverse weather conditions
vious paragraphs, it is essential to take a few Be very careful when riding in adverse weather
additional precautions. conditions. On wet roads, for example, the brak-
In particular: ing distance increases as a result of reduced tire
traction. It is therefore necessary to travel at mod-
Before starting off erate speed and avoid abrupt braking and accel-
Follow all the directions given in the section “PRE- eration. Pay particular attention when riding on
RIDING CHECKS”. Conduct an overall check of slippery surfaces such as road markings, man-
all safety-related aspects of the motorcycle. holes, level crossings, bridges, gratings, etc.
Considering that a motorcycle cannot provide the
Familiarizing with the vehicle same degree of shock protection as a motor vehi-
The rider’s ability and his mechanical skills form cle, it is essential to adopt a “defensive” riding atti-
the basis of riding safety. It is advisable to practise tude, particularly in the adverse weather condi-
riding in areas without traffic until you have tions described above.
- 31 -
SAFETY INFORMATION 2
Use the rearview mirror to see the vehicles These components have not been designed to
running at your back before changing lane. take the shocking stress caused by the forced
Failure to observe this warning may lead to a col- coupling of a gear.
lision, with subsequent serious injury or even Do not keep the clutch disengaged for a long
2 death. time during riding, unless you have to change
Keeping even one foot or hand away from gear. Failure to heed this warning may lead to the
their designed supports could cause loss of con- overheating and to the abnormal wear of the clut-
trol of the vehicle, with upset, subsequent serious ch components.
injury and even death. Always keep both hands When rapid acceleration is required (e.g. when
on the handlebars and both feet on the footrests passing), select a lower gear to obtain better
during riding. acceleration.
Change gears as necessary to ensure that the When the motorcycle is being ridden at high
proper gear ratio is chosen in all riding conditions, speed, gearing down several times in rapid suc-
allowing the engine to run at optimum speed at all cession can cause the engine to overspeed. As a
times. result, the rear wheel may lock, leading to an
Avoid high gear ratios when travelling at reduced upset, serious accident, and subsequent injury or
speed (excessively low rpm) as well as low gear even death, as well as damage to the engine and
ratios when travelling at high speed (excessively transmission. Never gear down more than one
high rpm). gear at a time without allowing the engine RPM to
Always operate the clutch system when you stabilize.
change gear, in order to avoid damage of the When riding down long hills, reduce the speed
engine, of the gearbox and of the transmission. of your motorcycle by closing the throttle and
- 32 -
SAFETY INFORMATION 2
using a low gear ratio to take advantage of engine When you are laterally blown by a sudden gust
braking. Use the front and rear brakes as little as of wind (as it may happen when you’re overtaken
possible to maintain your speed, in order to pre- by a vehicle of great dimensions, when you come
vent brake overheating and fade.
Special attention should be given to the braking
out of a tunnel or when you’re driving in a hilly
zone), you could lose control of the vehicle, increa-
2
system, which plays a key role in ensuring safety. sing the risk of accidents with subsequent serious
When braking, always take account of the speed of injury or even death. While driving under the
the vehicle and the condition of the road surface. above mentioned conditions, reduce your speed
The braking action should always be applied gen- and be careful to avoid sideways gusts of wind.
tly and gradually to both wheels. Maintain a safe distance behind vehicles in
Performing this operation and, more in general, front of you and adjust your speed to the weather
riding the vehicle always requires the utmost care. and traffic conditions. Remember that, as your
Therefore, caution should be exercised by all bike picks up speed, stopping distances increase
users, and in particular by inexperienced riders. and the motorcycle becomes more difficult to con-
When you make a turn, avoid sudden braking. trol. Never exceed posted speed limits.
Failure to observe this warning could lead to the It is strictly forbidden to drink alcoholic bever-
sliding of the wheels and the loss of control of the ages or take drugs before riding. Even very small
vehicle, with upset, subsequent serious injury or amounts of these substances adversely affect the
even death. Always operate the brakes before rider’s ability to control the vehicle.
starting a turn.
- 33 -
SAFETY INFORMATION 2
2.1.11. PROTECTIVE CLOTHING A close fitting and easily fastened jacket, made
of tough material and equipped with a collar for
Always wear a helmet. In many states, it is protecting your throat from the air flow.
mandatory. Helmet is the most important part in Supple, reinforced gloves providing both sen-
2 the biker’s protective clothing, because it protects sitivity and protection.
him from head injury in the event of an accident. Strong, close-fitting trousers covering the legs
Always fasten your helmet properly and securely. completely.
If you wear an open-face helmet, also wear gog- Soft, reinforced boots providing both sensitivi-
gles. Without a protective shield, in fact, wind rac- ty and protection.
ing on your face during driving could reduce your
visual capacity, increasing the risk of accidents. The items mentioned above are available from
any specialized shop.
WARNING
Failure to wear a helmet increases the We recommend buying brightly coloured clothes,
risk of serious injury or even death in as they make the rider easier to see at night and
the event of an accident. Make sure that in the fog.
you always wear an approved helmet
during driving. If you wear an open-face In any case, the clothes must allow complete free-
helmet, also wear protective glasses. dom of movement and not hamper the rider in any
way. In addition, they must have no loose parts
Always wear suitable protective clothing. In par- capable of catching in the control levers, the
ticular, the following items should be worn: footrests, the wheels, the drive chain, etc.
- 34 -
SAFETY INFORMATION 2
- 35 -
SAFETY INFORMATION 2
NOTE 5
The labels in the following pages 11
do not appear in their real size. If
you find difficulties in understand-
ing any of these labels, contact an
authorized MV Agusta dealer.
- 36 -
SAFETY INFORMATION 2
1. ADHESIVE LABEL –
FRONT FAIRING
FUNCTION
CUPOLINO CON FUNZIONE AERODINAMICA, NON GUARDARE ATTRAVERSO IL VETRINO DURANTE
LA MARCIA. LA NON OSSERVANZA DI QUESTO AVVISO POTREBBE CAUSARE SERIE CONSEGUENZE ALLE PERSONE. 2
PER LA PULIZIA DEL PLEXIGLASS UTILIZZARE SOLAMENTE ACQUA E SAPONE , NON UTILIZZARE SOLVENTI.
WINDSCREEN HAS AERODYNAMIC FUNCTION ONLY, DO NOT LOOK THROUGH IT WHILE RIDING.
FAILURE TO RESPECT THIS COULD CAUSE SERIOUS BODILY HARM. USE ONLY SOAP AND WATER
FOR CLEANING SCREEN - NO SOLVENTS. SEE OWNER'S MANUAL.
2. ADHESIVE LABEL –
STEERING DAMPER
ATTENZIONE - WARNING
VERIFICARE, PRIMA DI OGNI PARTENZA, LA REGOLAZIONE DELL'AMMORTIZZATORE DI STERZO.
BEFORE EVERY START, CHECK THE STEERING DAMPER SETTING.
UTILIZZARE SOLO BENZINA VERDE 95 - 98 R.O.N.
USE ONLY UNLEADED GASOLINE 95 - 98 R.O.N.
PRIMA DELL'USO, LEGGERE ATTENTAMENTE IL MANUALE DI USO E MANUTENZIONE.
BEFORE USING, READ CAREFULLY THE OWNER'S MANUAL.
- 37 -
SAFETY INFORMATION 2
3. ADHESIVE LABEL –
BATTERY WARNING
4. ADHESIVE LABEL –
UNLEADED PETROL
- 38 -
SAFETY INFORMATION 2
5. ADHESIVE LABEL –
CHAIN ADJUSTMENT
6. ADHESIVE LABEL –
CERTIFICATION – TIRE MANUFACTURED BY : Motor S.p.A. DATE :
VARESE - ITALY
INFORMATION TYPE OF VEHICLE: MOTORCYCLE
GVWR 717 lbs 325 Kg VIN:
GAW R TIRE - DIMENSION - RIM COLD INFL. PRESS
lbs Kg psi KPa
F 331 150 120 / 65 17” ( 56W ) 3,50 x 17” 35,6 245
190 / 50 17” ( 73W )
R 386 175 35,6 245
180 / 55 17” ( 73W ) 6,00 x 17” - 5,75 x 17”
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE
SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
800099445
- 39 -
SAFETY INFORMATION 2
7.A. STAMPING ON LH
SILENCER – EMISSION
INFORMATION, LH
EXHAUST MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION
2 THIS MV AGUSTA EXHAUST SYSTEM, 800090377 MEETS US EPA NOISE EMISSION
REQUIREMENT OF 80 dBA FOR THE FOLLOWING
MOTORCYCLES: CAG44F0750.INSTALLATION OF THIS EXHAUST SYSTEM ON
MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW
7.B. STAMPING ON RH
SILENCER – EMISSION
INFORMATION, RH
EXHAUST MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION
THIS MV AGUSTA EXHAUST SYSTEM, 800090376 MEETS US EPA NOISE EMISSION
REQUIREMENT OF 80 dBA FOR THE FOLLOWING
MOTORCYCLES: CAG44F0750.INSTALLATION OF THIS EXHAUST SYSTEM ON
MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW
- 40 -
SAFETY INFORMATION 2
- 41 -
SAFETY INFORMATION 2
9. ADHESIVE LABEL –
EMISSION CONTROL
M O TO R C Y C L E N O I S E E M I S S I O N C O N T R O L I N F O R M AT I O N
- 42 -
SAFETY INFORMATION 2
- 43 -
SAFETY INFORMATION 2
Horn (§ 3.3)
- 44 -
CONTROLS AND INSTRUMENTS 3
Right handlebar
Fuel tank cap (§ 4.5)
electrical controls (§ 3.4)
Sidestand (§ 3.2)
- 45 -
CONTROLS AND INSTRUMENTS 3
3.2. Sidestand
- 46 -
CONTROLS AND INSTRUMENTS 3
3
Low/high beam button
Button not pressed in : low beam
Button pressed in : high beam
Horn button
Press to operate the warning horn.
Clutch lever
Move towards/away from the handgrip to
release/engage the clutch.
- 47 -
CONTROLS AND INSTRUMENTS 3
WARNING
Always use your turn indicators correctly. Use them to signal your attention before you
start a turn, and stop them when you have completed the turn. Failure to observe this warn-
ing could lead other users of the road to draw incorrect conclusions about your intentions
and the motion of your motorcycle. This could lead to a collision, with subsequent serious
injury or even death.
Horn button
It is used to attract the attention of other road users in case of danger.
Clutch lever
It engages/disengages the clutch through a hydraulically controlled device.
- 48 -
CONTROLS AND INSTRUMENTS 3
- 49 -
CONTROLS AND INSTRUMENTS 3
WARNING
If the throttle of your motorcycle sticks, and you do not use the engine stop switch to stop
the motorcycle, there is a possibility of accident, with subsequent serious injury or even
3 death. Therefore, it is essential that you be familiar with the engine stop switch operation.
Should you experience a stuck throttle, stop the engine using the engine stop switch and
pull quickly and safely to the side of the road. Do not attempt to start the engine until you
are absolutely positive that the problem has been resolved. Failure to observe this warn-
ing can lead to an accident with subsequent serious injury or even death.
NOTE
Under normal conditions, do not use this switch to shut off the engine.
- 50 -
CONTROLS AND INSTRUMENTS 3
CAUTION
To avoid damaging the electrical equipment, be sure not to hold down the button for longer
than 5 consecutive seconds.
If, after some attempts, the engine does not start, refer to the chapter “TROUBLESHOOT-
ING” later in this manual.
- 51 -
CONTROLS AND INSTRUMENTS 3
- 52 -
CONTROLS AND INSTRUMENTS 3
LOCK position
Turn the handlebar to the left or right. Press the key in
gently while rotating it to the LOCK position.
All electrical circuits are deactivated and the steering is
locked. The key can be removed.
P (PARKING) position
Turn the key from the LOCK position to the P position.
All electrical circuits are deactivated except the parking
lights. The steering is locked. The key can be removed.
CAUTION
Do not leave the key on the P position for a
long time, in order to avoid discharging the
battery of your motorcycle.
- 53 -
CONTROLS AND INSTRUMENTS 3
- 54 -
CONTROLS AND INSTRUMENTS 3
3
Warning lights MAX 13,900 rpm
(§3.7.1.)
Warning light
(§3.7.1.)
SET button (§3.7.2.)
Tachometer
- 55 -
CONTROLS AND INSTRUMENTS 3
This section provides the basic information needed to correctly operate the motorcycle:
- Running-in ( § 4.2. )
- Starting the engine ( § 4.3. )
- Selecting and setting the display functions ( § 4.4. )
- Refuelling ( § 4.5. )
- Glove compartment ( § 4.6. )
- Parking the motorcycle ( § 4.7. )
4 - Preriding checks ( § 4.8. )
- Riding ( § 4.9. )
- 58 -
OPERATION 4
4.2 Running-in
CAUTION
Failure to observe the indications provided
below can reduce performance and shorten
the life of the motorcycle.
- 59 -
OPERATION 4
4
❏ 1000 to 2500 km (600 to 1600 mi)
Higher engine performance can be demanded, but it is
advisable not to exceed the engine speed shown in the
figure.
- 60 -
OPERATION 4
❏ Cold starting
Rotate the CHOKE lever without turning the throttle
twist grip and then press the start button.
- 61 -
OPERATION 4
❏ Hot starting
Press the start button without turning the throttle
twist grip.
As soon as the engine starts, release the button.
4 CAUTION
• Do not press the start button for longer than
5 consecutive seconds.
• Avoid warming up the engine while the vehi-
cle is stationary. The subsequent engine over-
heating can cause damage to the internal
parts of the engine as well as discoloration of
the exhaust pipes. It is advisable to bring the
engine to the working temperature by riding
at reduced speed.
• To ensure the maximum life of the engine,
never speed up at full throttle when the engi-
ne is cold.
- 62 -
OPERATION 4
- 63 -
OPERATION 4
- 64 -
OPERATION 4
❏ Chronometer
Chronometer function
- 65 -
OPERATION 4
WARNING
The operation must be performed while the
engine is running, the gears are in neutral, the
motorcycle is stationary, and with the feet on
the ground. Do not set the display functions
4 while riding as it may cause loss of control,
upset, and subsequent serious injury or even
death.
- 66 -
OPERATION 4
4
Press the SET button to confirm the speedometer
unit. The thermometer unit will start blinking, indicating
that the display is ready for the next setting.
- 67 -
OPERATION 4
❏ Thermometer (° C - ° F)
4
Press SET to confirm the temperature unit.
- 68 -
OPERATION 4
WARNING
The operation must be performed while the
engine is running, the gears are in neutral, the
motorcycle is stationary, and with the feet on
the ground. Do not set the display functions
while riding as it may cause loss of control, 4
upset, and subsequent serious injury or even
death.
- 69 -
OPERATION 4
4
Select the TRIP 2 function by pressing the engine
start button.
- 70 -
OPERATION 4
4
Pressing the button for less than four seconds sets
the mileage to zero. If, on the other hand, the button is
pressed for longer than four seconds the entire resetting
procedure is cancelled.
- 71 -
OPERATION 4
WARNING
The operation must be performed while the
engine is running, the gears are in neutral, the
motorcycle is stationary, and with the feet on
the ground. Do not set the display functions
while riding as it may cause loss of control,
4 upset, and subsequent serious injury or even
death.
Press the SET button – the first hour digit will start
blinking.
- 72 -
OPERATION 4
NOTE
To quickly cycle through the selected digit, hold the
start button depressed for longer than two seconds.
NOTE
The instrument panel has an integrated memory
which retains all the parameters even when the engi-
ne is not running. Except for the clock, which is
reset, all the parameters are retained even when the
battery is disconnected.
- 73 -
OPERATION 4
4.4.5. Chronometer
WARNING
The operation must be performed while the
engine is running, the gears are in neutral, the
motorcycle is stationary, and with the feet on
the ground. Do not set the display functions
while riding as it may cause loss of control,
upset, and subsequent serious injury or even
death.
- 74 -
OPERATION 4
START
- 75 -
OPERATION 4
LAP 01
The first lap time is stored in the instrument memory,
and it remains displayed until the next lap time is recor-
ded.
- 76 -
OPERATION 4
LAP - -
- LAP 80
- 77 -
OPERATION 4
NOTE
Make sure not to shut off the engine. This would
cause the loss of all the stored data.
Press the SET button for a time longer than 0.25 sec
4 and less than 2 sec.
NOTE
Pressing the SET button for longer than 2 seconds
would cause the loss of all the stored data.
- 78 -
OPERATION 4
- 79 -
OPERATION 4
NOTE
Pressing the SET button for less than 2 seconds
4 would cause the exit from the lap time displaying
mode.
- 80 -
OPERATION 4
4
The display shows the time corresponding to the last
stored lap.
NOTE
When you return to the lap time recording mode, the
digits “00:00.0” will be displayed if no lap time has
been previously stored.
- 81 -
OPERATION 4
NOTE
Once you cancel the previously stored data, they
cannot be retrieved.
Chronometer resetting can also be performed when
4 the chronometer function is active. In this case, the
timing session will be stopped.
- 82 -
OPERATION 4
4.5. Refuelling
WARNING: When refuelling, switch off the
engine, avoid smoking, and keep away from
flames, sparks and heat sources. Failure to
observe this warning can lead to a fire with
subsequent serious personal injury or even
death.
WARNING: Petrol and its fumes are highly
toxic. Avoid contact and inhalation and per-
form refuelling in a well ventilated area.
Failure to observe this warning can result in 4
serious hazard to your health.
CAUTION: Use only premium (R+M/2 = 92
octane) unleaded fuel. The green dot on the
lower side of the tank cap and the steering
damper label upon the fuel tank serve as a
reminder of this.
Lift the dust cover.
Insert the key into the lock, rotate it clockwise and lift
the tank cap.
After refuelling, press down the tank cap while rotat-
ing the key clockwise to facilitate the locking. Then
release the key and remove it.
- 83 -
OPERATION 4
WARNING
Overfilling the tank may cause the fuel to overflow as a result of the expansion due to the
heat from the engine or to exposure to sunlight. Fuel spills can catch fire. The level of the
fuel in the tank must never be higher than the base of the filler. Failure to observe this warn-
ing can lead to a fire or other damage, with subsequent serious injury or even death.
CAUTION
Immediately wipe the overflown fuel with a clean cloth, to avoid damage to the painted or
plastic surfaces.
WARNING
4 Verify that the tank filler cap is correctly closed before using the motorcycle.
- 84 -
OPERATION 4
CAUTION
• Park your motorcycle only on firm, level
ground. Parking the bike on soft ground can
allow the sidestand to dig in, and the motor-
cycle can fall over.
• If you must park the bike on a slope,
engage first gear and park with the motorcy- 4
cle facing uphill. Remember to return the
gear lever to neutral before restarting the
engine.
• Never leave your motorcycle unattended
without removing the key.
- 85 -
OPERATION 4
WARNING
Never sit on your bike when it is parked on the sidestand. This can damage the stand, and could
cause the bike to fall over, with both damage to the motorcycle and possible injury to you.
WARNING
Before riding off, ensure that the sidestand is fully retracted, and that the sidestand war-
ning light on the instrument panel is extinguished. Failure to observe this warning can
result in the stand contacting the ground as you are riding, which can upset the motorcy-
cle, with subsequent serious injury or even death. If you notice a malfunction of the side
stand switch, have it controlled by your MV Agusta dealer before using the motorcycle.
4 ❏ Using the rear stand
CAUTION
This operation is best carried
out with two people, one to
steady the motorcycle and one
to manipulate the rear stand.
- 86 -
OPERATION 4
- 87 -
OPERATION 4
Coolant WARNING
Check level (§ 6.6). If any of the above-mentioned parts
Check for leakage. shows a failure during its operation,
Engine oil
have it controlled and repaired before
Check level (§ 6.5).
using the motorcycle.
Check for leakage.
Fuel
Check level.
Refuel, if necessary (§ 4.5).
Check for fuel leakage.
4 Sidestand
Check return to stowed position.
- 88 -
OPERATION 4
4.9. Riding
Riding a motorcycle well and safely requires training, experience and concentration.
Inexperienced riders should attend a formal training session, such as the Motorcycle Industry Council’s
introductory training, which consists of both classroom work and practical riding sessions.
A big advantage to attending a class is that the instructor will be familiar with your motorcyle, and able
to provide you with a number of tips and ideas on how to safely use your motorcycle.
Relying on the advice of people other than a qualified riding instructor, even if they are excellent motor-
cyclists, can be misleading and dangerous.
It is important to learn to ride in an area remote from traffic. Riding a motorcycle, especially if you are
improperly trained, can be dangerous or even fatal. 4
Always observe the safety rules described in paragraph 2.1.10. of this manual. You may wish to refer to
them now.
- 89 -
ADJUSTMENTS 5
- 90 -
ADJUSTMENTS 5
5
(N) Headlight
adjustment (§ 5.2) (M) Drive chain
(E) Rear brake lever adjust-
adjustment (§ 5.2)
ment (§ 5.2)
(C) Left-hand footrest
(B) Front brake lever adjust-
adjustment (§ 5.2)
ment (§ 5.3)
(H) Front suspension
adjustment (§ 5.7)
- 91 -
ADJUSTMENTS 5
A - Clutch lever adjustment: Optimizes the grip H - Front suspension adjustment: The follow-
to suit the rider’s needs (§ 5.4). ing can be adjusted to adapt the response of the
suspension to the rider’s preference:
- spring preload (§ 5.7)
B - Front brake lever adjustment: Optimizes
- rebound damper (§ 5.7)
the grip to suit the rider’s needs (§ 5.3).
- compression damper (§ 5.7)
- 92 -
ADJUSTMENTS 5
5.3. Adjusting the front brake lever 5.4. Adjusting the clutch lever
WARNING WARNING
Never perform the adjustment while rid- Never perform the adjustment while rid-
ing. Failure to observe this warning can ing. Failure to observe this warning can
lead to loss of control with subsequent lead to loss of control with subsequent
upset, serious injury, or even death. upset, serious injury, or even death.
While gently pulling the lever against the spring, turn While gently pulling the lever against the spring, turn
the adjusting ring clockwise or counterclockwise to the adjusting ring clockwise or counterclockwise to
move the lever away or toward the hand grip. move the lever away or toward the hand grip.
- 93 -
ADJUSTMENTS 5
WARNING
Never perform the adjustment while riding.
WARNING
Adjusting knob
Never perform the adjustment while riding.
- 94 -
ADJUSTMENTS 5
NOTE
It is essential that the adjusters of both
fork rods are adjusted to the same posi-
tion.
Type of geometry
Rebound
7 clicks 5 clicks 3 clicks
5
damping
Compression
7 clicks 5 clicks 3 clicks Compression damper
damping
- 95 -
ADJUSTMENTS 5
The adjustment is performed by referring to the See the table at paragraph 5.7. for rebound
notches. The minimum preload corresponds to damping adjustment. Refer to the number of
the position where seven notches are in view. The clicks from the fully clockwise position.
maximum preload is obtained when one notch is
visible. NOTE: Do not force the adjusting screw past
its fully clockwise position. Rotate the adjust-
ing screw counterclockwise to decrease
damping, clockwise to increase damping.
Notches
- 96 -
ADJUSTMENTS 5
CAUTION 5
NO NO
When you estimate
the rear suspension
settings, never
push or pull in any
way on the exhaust
mufflers.
They would be cer-
tainly damaged.
- 97 -
ADJUSTMENTS 5
WARNING
The rear shock absorber contains highly
compressed gas. Do not try to open or
disassemble it in any way. Failure to
heed this warning may lead to an explo-
5 sion, with personal serious injury or even
death.
- 98 -
ADJUSTMENTS 5
- 99 -
ADJUSTMENTS 5
5
9/10X
X
10 m (32.8 ft)
- 100 -
MAINTENANCE 6
- 101 -
MAINTENANCE 6
After the first 36,000 Km (22,400 miles) have elapsed, perform the maintenance operations at the same
intervals as those shown in the table.
WARNING
Observe all the warnings, dangers and cautions related to the maintenance procedures as
listed throughout this manual. Failure to observe this warning can not only destroy your
motorcycle, but can lead to serious injury or even death.
WARNING
Always use genuine MV AGUSTA spare parts. Using non-genuine spare parts can accelera-
te the wear of your motorcycle and shorten its life.
Any damage to your motorcycle which is the result of the use of non-genuine spare parts
is not covered by the warranty.
WARNING
If your motorcycle is involved in an accident, have all its main parts controlled by an autho-
6 rized MV Agusta dealer. If necessary, you can make some provisional repairs by yourself.
- 102 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check level ● Every time vehicle is used
Engine oil ● ● ● ● ● ● ●
Renew
At least once a year
Replace ● ● ● ● ● ● ●
Engine oil filter (Use only MV Agusta
genuine spare oil filters) Every time engine oil is changed
Check ● ● ● ●
Timing chain
Replace ●
- 103 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check / Replace ● ● ● ●
Check / Replace ● ● ● ● ● ● ●
Spark plugs
Replace ● ● ●
Check level ● ● ● ● ● ● ● ●
Brakes / Clutch fluid
●
Renew
At least every two years
- 104 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check operation Every time vehicle is used
Flexible controls
Check / Adjust ● ● ● ● ● ● ● ●
and transmissions
- 105 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check Every 1000 Km (600 mi)
Lubricate Every 1000 Km (600 mi) and after riding under the rain
Drive chain
Check / Adjust ● ● ● ● ● ● ● ●
Lubricate ● ● ● ●
Replace ● ● ●
Check ● ● ● ●
Check ● ● ● ●
Rear sprocket ● ● ●
Replace
Every time drive chain is replaced
- 106 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check / Adjust ● ● ● ●
Steering bearings
Lubricate ●
Check wear Every time vehicle is used; at least every 500 Km (300 mi)
Tires
Check pressure ● ● ● ● ● ● ● ●
Check wear ● ● ● ● ● ● ●
● ● ● ● ● ● ●
Wheel rims Inspect visually
Every time tire is replaced 6
● ● ● ● ●
Front wheel bearings Check
Every time tire is replaced
Replace ●
- 107 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check operation Every time vehicle is used
Side stand switch
Check operation ● ● ● ● ● ● ● ●
Lubricate
Check / needle ● ●
bearing
Rear wheel hub
Lubricate
Replace / needle ●
bearing
Swingarm bearings Check / Lubricate ●
- 108 -
MAINTENANCE 6
DESCRIPTION OPERATION
Check operation Every time vehicle is used
Lights / Visual signals
Check operation ● ● ● ● ● ● ● ●
Ignition switch
Check operation Every time vehicle is used
6
Check operation ● ● ● ● ● ● ● ●
- 109 -
MAINTENANCE 6
DESCRIPTION OPERATION
General lubrication ● ● ● ● ● ● ● ●
General test ● ● ● ● ● ● ● ●
In order to highlight symbols importance, remember the following information (already provided at § 1.2 of this manual):
Information on operations that must be performed only by your authorized MV Agusta dealer.
The “ ” symbol points out the requirement to use a tool or a special equipment in order to correctly perform
6 the described operation.
§ The “ § ” symbol refers the reader to the chapter identified by the number that follows.
- 110 -
MAINTENANCE 6
- 111 -
MAINTENANCE 6
* : MV Agusta suggests to refer directly to its authorized dealers in order to purchase the recommended
product. The AGIP Racing 4T 10W/60 engine oil has been expressly produced for the F4 motorcycle
engine. If the above described lubricant is not available, MV Agusta
suggests to use a fully synthetic engine oil having characteristics
equal or better than the ones prescribed in the following standards:
- 112 -
MAINTENANCE 6
Pull off the quick fastenings and then remove the side
fairing.
- 113 -
MAINTENANCE 6
A B
- 114 -
MAINTENANCE 6
Check the oil level while the engine is not running, and
has been allowed to cool down for at least ten minutes
after a ride.
WARNING
Never run your motorcycle if the oil level is
below the minimum mark. This could cause
6
seizure with subsequent upset and serious
injury or even death.
- 115 -
MAINTENANCE 6
To top up the engine oil level, first remove the Oil filler plug
right-hand side fairing (see § 6.4) to expose the oil
filler plug. Remove the oil filler plug and pour an
appropriate amount of engine oil of the recom-
mended type (see § 6.3). Never exceed the MAX
level mark.
At the end of the operation, place back the oil filler
plug and reassemble the right-hand side fairing.
CAUTION
To avoid clutch sliding and damage to
the engine, never add chemical addi-
tives to the engine oil, nor use an engine
6 oil different from the one specified in the
table at § 6.3. Make sure that no foreign
body gets in the crankcase while top-
ping up the engine oil.
- 116 -
MAINTENANCE 6
- 117 -
MAINTENANCE 6
Check the coolant level after the engine has been shut
off for at least fifteen minutes after riding. If you attempt
to check the coolant level while the engine is still warm,
you will get an erroneous level indication.
6 WARNING
Never run your motorcycle if the coolant level
is below the minimum mark. This could cause
seizure with subsequent upset and serious
injury or even death.
- 118 -
MAINTENANCE 6
WARNING
The cooling system is under
pressure. Always very carefully
remove the coolant filler cap.
Never attempt to remove the
coolant filler cap until the motor-
cycle has completely cooled to
room temperature. Failure to
observe this warning will result
in coolant being splashed on
you with subsequent serious 6
burns and serious personal
Cover
injury. If you have the slightest
doubt that the motorcycle has
completely cooled, do not
Coolant filler cap
remove the cap, but allow the
motorcycle to completely cool.
- 119 -
MAINTENANCE 6
WARNING CAUTION
Under certain conditions, ethylene gly- Use only the coolant specified in the
col contained in the coolant can become table in section 6.3. In an emergency,
flammable. When it is lighted, it pro- distilled water alone may be used, but
duces an invisible flame. as soon as possible, have the system
Avoid spilling coolant on hot parts of drained and refilled using the appropri-
the motorcycle, because the subse- ate coolant/water mixture. See your MV
quent combustion of ethylene glycol Agusta dealer.
could cause serious burns and serious
personal injury. CAUTION
Do not spill coolant on any part of the
WARNING motorcycle. It will damage painted and
Coolant is a highly toxic fluid. Avoid plastic parts. If you do spill coolant on
contact and ingestion. Keep coolant out your motorcycle, carefully flush the
of reach of children and domestic ani- coolant away with cool clear water.
6 mals. In the event of a coolant ingestion,
immediately call a doctor and do not After topping up, carefully replace the cap and the
cause vomiting, in order to avoid inhala- previously removed parts.
tion of coolant in lungs. If the coolant
comes in touch with your skin or eyes,
immediately wash it away with water.
- 120 -
MAINTENANCE 6
- 121 -
MAINTENANCE 6
Max
Min
- 122 -
MAINTENANCE 6
WARNING WARNING
Never use your motorcycle if the fluid Use only the brake fluid specified at
level is below the MIN mark. The brakes paragraph 6.3. of this manual. Mixing dif-
may fail to properly operate which could ferent brake fluids can cause a dange-
lead to an accident with subsequent rous chemical reaction, as well as the
serious injury or even death. If the brake decrease of the braking efficiency. This
fluid level is below the MIN mark, you could increase the risk of accidents, with
must have it topped up by an authorized subsequent serious injury or even death.
MV Agusta dealer.
WARNING
WARNING An insufficient amount of brake fluid may
Brake fluid is highly toxic. Avoid contact allow the introduction of air in the braking
and ingestion. Keep brake fluid out of system. This could compromise the effec-
reach of children and domestic animals. tiveness of the braking system, with sub-
In the event of a brake fluid ingestion, sequent increase of the risk of accidents.
immediately call a doctor and do not
cause vomiting, in order to avoid inhala-
Presence of air in the braking system can
be identified in the moment you feel a
6
tion of brake fluid in lungs. If the brake characteristic “spongy effect” while
fluid comes in touch with your skin or pushing the brake pedal. In this case,
eyes, immediately wash with water. have a braking system bleeding perfor-
med by an authorized MV Agusta dealer
before riding your motorcycle again.
- 123 -
MAINTENANCE 6
WARNING
Never use your motorcycle if the fluid level is
below the MIN mark. The clutch may fail to
properly operate which could lead to an acci-
dent with subsequent serious injury or even
death. If the clutch fluid level is below the MIN
mark, have it topped up by an authorized MV
6 Agusta dealer.
WARNING
Use only the clutch fluid specified in the para-
graph 6.3. of this manual.
- 124 -
MAINTENANCE 6
WARNING
Before using the motorcycle,
always check the pressure and
wear of the tires.
- 125 -
MAINTENANCE 6
- 126 -
MAINTENANCE 6
diameter of the puncture on the tread is • Have the tires replaced according to
greater than 6 mm (0.24 inch). Failure to their direction of spin, which is high-
obey this warning can lead to loss of lighted by a small arrow on the tire side-
control and subsequent accident with wall.
serious injury or even death. • The wheel rims of your motorcycle
• MV Agusta recommends not to use have been designed for use with tube-
sealing fluids to repair a punctured tire. less tires only. Do not assemble an air
These products can adversely affect the tube tire on rims designed for tubeless
material of the tire layers, as well as hide tires. Otherwise, the tire bead could not
the minor damages caused by objects properly settle down on the wheel rim,
penetrated in the tire. leading to the deflation of the tire and
• When it is necessary to replace the the loss of control of the vehicle.
tires, use only the type specified in para- • Do not assemble an air tube on a
graph 8.2. Moreover, avoid using tires of tubeless tire. The overheating of the tire
a different brand or type on the front and could cause the explosion of the air
on the rear wheel at the same time.
Using tires different from those speci-
tube, leading to the deflation of the tire
and the loss of control of the vehicle.
6
fied can adversely affect the handling Failure to heed these warnings can lead
and stability of the motorcycle, increas- to upset, with subsequent serious injury
ing the risk of accidents with subse- and even death.
quent serious injury or even death.
- 127 -
MAINTENANCE 6
WARNING
New tires should be run in for a short
period before demanding their full per-
formance. New tires are sometimes
coated with a mold release agent which
makes them slippery. We suggest to ride
at reduced speed and exercise extreme
caution during the first 100 km (62
miles) after the replacement of a tire.
Failure to obey this warning can lead to
loss of control and subsequent accident
with serious injury or even death.
- 128 -
MAINTENANCE 6
CAUTION
If you have the rear wheel tire
replaced by a tire-dealer, make
sure that the following tools are
used in the rear wheel disassem-
bling and reassembling:
• 55 mm polygonal socket
wrench
• Torque wrench
If the above mentioned opera- Wheel pin with M50x1.5 mm
tions are performed with tools left-hand pitch tread
other than those indicated, the
Polygonal nut
rear wheel parts can be seriously
damaged. Therefore, we strongly 55 mm polygonal socket wrench
6
recommend not to have the tires
Torque wrench
replaced by an improperly equip-
ped workshop. Always have the
tires replaced by an authorized
MV Agusta dealer.
- 129 -
MAINTENANCE 6
- 130 -
MAINTENANCE 6
- 131 -
MAINTENANCE 6
WARNING WARNING
Never ride your motorcycle when the If you notice damage or excessive wear
drive chain is in poor condition or of the chain and the correspondent
improperly adjusted. Failure to heed this sprockets, have them replaced by an
warning can lead to, among other things, authorized MV Agusta dealer. Every time
rear wheel lockup with subsequent the chain is replaced, you must always
upset and serious injury or even death. replace the front and rear sprockets too.
Before riding, always check the chain Failure to heed this warning can lead to,
adjustment according to the procedures among other things, rear wheel lockup
shown in this paragraph. If necessary,
with subsequent upset and serious
have the chain adjusted by your MV
injury or even death.
Agusta dealer.
WARNING
WARNING
Never use a chain with a fake link. An
If any chain link is flattened or seized, you
uncompletely riveted or fake link can
must correctly lubricate the chain accor-
6 ding to the procedures shown in the fol-
accidentally split open and cause acci-
dents, with subsequent serious injury or
lowing paragraph. Failure to heed this
even death, as well as damage to the
warning can lead to, among other things,
engine.
rear wheel lockup with subsequent upset
and serious injury or even death.
- 132 -
MAINTENANCE 6
Lubrication
To ensure proper operation, the drive chain needs
to be properly lubricated.
Preliminary cleaning - Before lubrication, the
dirt accumulated on the chain must be dissolved
using kerosene. The dirt must then be removed
with a clean rag and/or an air jet.
CAUTION
The chain is of the O-ring type. To pre-
vent it from damaging, never clean the
chain with a steam or high pressure
water jet, nor using gasoline or other
solvents. The chain must be cleaned
using kerosene only.
WARNING
Kerosene is highly toxic and flammable.
6
Avoid contact and inhalation. Keep
kerosene away from sparks and flames.
Keep kerosene out of reach of children
and domestic animals. Correctly dispo-
se of exhaust kerosene, in order to
avoid environmental pollution.
- 133 -
MAINTENANCE 6
CAUTION
Only use the recommended lubricant or
an equivalent product (see § 6.3.).
WARNING
Chain lubrication must be performed
according to the intervals specified in
the tables of scheduled maintenance
(see § 6.1.). It is also necessary to per-
form this operation after riding under the
rain and after cleaning the motorcycle.
Never ride your motorcycle when the
6 drive chain is in poor condition or
improperly adjusted. Failure to heed this
warning can lead to, among other things,
rear wheel lockup with subsequent
upset and serious injury or even death.
- 134 -
MAINTENANCE 6
Check the idle speed when the engine has reached the
operating temperature. Ensure that the choke control
has not been activated.
- 135 -
MAINTENANCE 6
• Check and if necessary adjust: • Check and if necessary adjust (or renew):
Idle speed Idle speed
Injection system throttle body Injection system throttle body
Valve play Valve play
Timing chain Timing chain
Timing chain slide Timing chain slide
Timing chain tension adjuster Timing chain tension adjuster
Spark plugs Air filter
• Renew: Spark plugs
Engine oil • Renew:
Oil filter Engine oil
Oil filter
6 ❏ 6,000 km (3,800 mi) Fuel filter
• Check and if necessary adjust (or renew): The operations mentioned for 6,000 km (3,800 mi)
Injection system throttle body and 12,000 km (7,500 mi) should then be per-
Air filter formed every 12,000 km (7,500 mi).
• Renew:
Engine oil
Oil filter
- 136 -
MAINTENANCE 6
- 137 -
MAINTENANCE 6
- 138 -
MAINTENANCE 6
6.15.1. COVERAGE
6
Warranty defects shall be remedied during customary business hours at any authorized MV Agusta
motorcycle dealer located within the United States of America in compliance with the Clean Air Act and
applicable regulations of the United States Environmental Protection Agency and the California Air
Resources Board. Any part or parts replaced under this warranty shall become the property of MV
Agusta.
- 139 -
MAINTENANCE 6
In the State of California only, emission related warranted parts are specifically defined by the state's
Emission Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold;
fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel
tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve; fuel/vapour
separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points; condensers,
and spark plugs if failure occurs prior to the first scheduled replacement; and hoses, clamps, fittings and
tubing used directly in these parts. Since emission related parts may vary from model to model, certain
models may not contain all of these parts and certain models may contain functionally equivalent parts.
In the State of California only, Emission Control System emergency repairs, as provided for in the
California Administrative Code, may be performed by other than an authorized MV Agusta dealer. An
emergency situation occurs when authorized MV Agusta dealer is not reasonably available, a part is not
available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used
in an emergency repair. MV Agusta will reimburse the owner for the expenses, including diagnosis, not
exceeding MV Agusta's suggested retail price for all warranted parts replaced and labour charges based
on MV Agusta's recommended time allowance for the warranty repair and the geographically appropri-
6 ate hourly labour rate. The owner may be required to keep receipts and failed parts in order to receive
compensation.
6.15.2. LIMITATIONS
This Emission Control System warranty shall not cover any of the following:
A. Repair or replacement required as a result of
(1) accident
(2) misuse,
- 140 -
MAINTENANCE 6
B. Inspections, replacement of parts and other services and adjustments needed for required mainte-
nance.
C. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be
readily determined.
- 141 -
MAINTENANCE 6
The foregoing statements of warranty are exclusive and in lieu of all other remedies. Some states do
not allow limitations on how long an implied warranty lasts so the above limitations may not apply to
you.
C. No dealer is authorized to modify this MV Agusta Limited Emission Control System Warranty.
- 142 -
MAINTENANCE 6
- 143 -
MAINTENANCE 6
CAUTION
Turn the ignition key on the “OFF” posi-
tion before checking or replacing the
fuses, in order to avoid a short circuit
with subsequent damage to other elec-
tric parts of the motorcycle.
- 144 -
MAINTENANCE 6
WARNING G EC A
Never replace a fuse with a rating other
than that precribed, in order to avoid
damage to the electrical equipment of
the motorcycle. This could lead to a fire
with subsequent risk of serious burns,
as well as damage to the motorcycle. 6
- 145 -
MAINTENANCE 6
- 146 -
MAINTENANCE 6
- 147 -
MAINTENANCE 6
- 148 -
MAINTENANCE 6
- 149 -
MAINTENANCE 6
- 150 -
MAINTENANCE 6
- 151 -
MAINTENANCE 6
6.17. Battery
The battery is of the maintenance-free type and is In the event of a contact with sulphuric
installed under the tail section. This battery does acid, give the FIRST AID as described
not require checking of the fluid level or adding of below:
distilled water. • CONTACT WITH EYES: Wash away
If the battery seems to be run-down (causing elec- with water for about 15 minutes, and
trical problems or a difficult starting), have it immediately call a doctor.
recharged by an authorized MV Agusta dealer as • CONTACT WITH SKIN: Wash away
soon as possible. Remember that the battery runs with a great amount of water.
down more quickly if your motorcycle is equipped • INGESTION: Drink great amounts of
with additive electrical accessories. water or milk, and immediately call a
doctor.
WARNING Furthermore, leakage of sulphuric acid
If the battery casing is damaged, there can result in the formation of hydrogen
6 may be a leakage of sulphuric acid, a
HIGHLY TOXIC AND CORROSIVE sub-
gas which, if ignited by a spark or a
flame, would cause an explosion.
stance. Avoid any contact with your Always have the battery replaced by
eyes, skin and clothes. Always wear your local MV Agusta dealer.
protective glasses when you have to
work near the battery.
- 152 -
MAINTENANCE 6
- 153 -
MAINTENANCE 6
CAUTION
Before washing the vehicle,
stop up the exhaust pipes
and protect the electrical
parts.
WARNING
6 Do not wash your motorcy-
cle soon afterwards riding.
CAUTION
Never use washing systems involving steam or high
Attend a few minutes to pressure water jets. These systems could cause
allow the engine and the water infiltration and damage the internal parts of
exhaust pipes to thoroughly your motorcycle.
cool, in order to avoid the
risk of serious burns.
- 154 -
MAINTENANCE 6
- 155 -
MAINTENANCE 6
- 156 -
TROUBLESHOOTING FLOW CHART 7
YES NO
NO NO
- 157 -
TROUBLESHOOTING FLOW CHART 7
YES YES
Fuel tank empty Refuel (§ 4.5) Problem solved
Engine starts
NO NO
YES NO
- 158 -
TROUBLESHOOTING FLOW CHART 7
YES NO
- 159 -
TROUBLESHOOTING FLOW CHART 7
ENGINE OVERHEATS
YES NO
YES NO
- 160 -
TROUBLESHOOTING FLOW CHART 7
YES NO
- 161 -
TROUBLESHOOTING FLOW CHART 7
YES NO
YES NO
- 162 -
TROUBLESHOOTING FLOW CHART 7
NO SI
Fuse is OK Replace fuse (§ 6.16.1) Horn works Problem solved
SI NO
Contact your MV Agusta
dealer
NO SI
Fuse is OK Replace fuse (§ 6.16.1) Speedometer Problem solved
works
SI NO
7
Contact your MV Agusta
dealer
- 163 -
TROUBLESHOOTING FLOW CHART 7
NO Reserve fuel SI
Fuse is OK Replace fuse (§ 6.16.1) warning light Problem solved
works
SI NO
Contact your MV Agusta
dealer
- 164 -
TECHNICAL INFORMATION 8
(F) Frame
(A) Engine
(M) Rear brake
(C) Gearbox
8
- 166 -
TECHNICAL INFORMATION 8
1
2
6
3
1 Brake lever
2 Brake master cylinder
3 Brake line
5 1 2 4 Brake fluid reservoir
5 Brake caliper
8 6 Brake disc
- 168 -
TECHNICAL INFORMATION 8
4 1 Clutch lever
2 Clutch master cylinder
3 Clutch line
4 Clutch cylinder assembly 8
- 169 -
TECHNICAL INFORMATION 8
3 1 1 Oil sump
2 Oil filter
2 3 Cylinder head oil feed
8 pipe
- 170 -
TECHNICAL INFORMATION 8
3 4 1 Expansion tank
2 Upper radiator
3 Lower radiator
2
4 Coolant pump 8
- 171 -
TECHNICAL INFORMATION 8
2 1
3
1 Throttle bodies
2 Fuel pump
8 3 Fuel line
- 172 -
TECHNICAL INFORMATION 8
2007 685
790
130
1398
8.2. Specifications
SPECIFICATIONS
Wheelbase (*) 1398 mm (55.04 in)
Overall length (*) 2007 mm (79.01 in)
Max. width 685 mm (26.97 in)
Seat height (*) 790 mm (31.10 in)
Min. ground clearance (*) 130 mm (5.12 in)
Trail (*) 98.5 mm (3.87 in) 8
* : The indicated values must not be intended as binding informations. They can change according to the vehicle setup.
- 173 -
TECHNICAL INFORMATION 8
Specifications
- 174 -
TECHNICAL INFORMATION 8
Specifications
LUBRICATION
Type Wet sump
IGNITION - POWER SUPPLY
Type “Weber-Marelli” 1.6 M integrated ignition-injection system
Inductive discharge electronic ignition, “Multipoint” electronic injection
Spark plugs NGK CR9 EKB NGK R 0045 - J 10 Champion G 54 V
Spark gap 0.7 ÷ 0.9 mm
No gap No gap
(0.027 ÷ 0.035 in)
CLUTCH
Type Multiple-disc in oil bath
PRIMARY DRIVE
Number of teeth on crankshaft gear Z = 47
Number of teeth on clutch gear Z = 81
Transmission ratio 1.72
SECONDARY DRIVE
Number of teeth on front sprocket Z = 15
Number of teeth on rear sprocket Z = 37 Z = 38 Z=39
Transmission ratio 2.47 2.53 2.60
TRANSMISSION
Type Removable, six-speed gearbox with constant-mesh gears
8
- 175 -
TECHNICAL INFORMATION 8
Specifications
8 Swingarm
Wheel travel
Aluminum alloy
120 mm (4.72 in)
- 176 -
TECHNICAL INFORMATION 8
Specifications
FRONT BRAKE
Type Double steel floating disc
Disc diameter 310 mm (12.2 in)
Disc flange Aluminum
Calipers, piston diameters 6-piston Ø 22.65; Ø 25.4; Ø 30.23 mm (Ø 0.89; Ø 1.00; Ø 1.19 in)
REAR BRAKE
Type Single steel disc
Disc diameter 210 mm (8.27 in)
Caliper, piston diameter 4-piston, Ø 25.4 mm (Ø1.0 in)
FRONT RIM
Material Aluminum alloy
Dimensions 3.50” x 17”
REAR RIM
Material Aluminum alloy
Dimensions 6.00” x 17”
TIRES
Front 120/65-ZR 17 (56 W)
Rear 190/50-ZR 17 (73 W) or 180/55-ZR 17 (73 W)
Brand and type PIRELLI - Dragon Evo MTR 21 Corsa (Front)
PIRELLI - Dragon Evo MTR 22 Corsa (Rear)
8
- 177 -
TECHNICAL INFORMATION 8
Specifications
- 178 -
TECHNICAL INFORMATION 8
Specifications
8
- 179 -
TECHNICAL INFORMATION 8
2 4
8 7
- 180 -
TECHNICAL INFORMATION 8
8.4. Accessories
MV Agusta, through MV AGUSTA Special parts, has designed a wide range of accessories, kit and
special parts to customize or increase the performances of your motorcycle. This way, MV Agusta pro-
vides you the chance to develop your motorcycle, taking advantage of the excellence and the exclusi-
veness of innovatory technical solutions with the quality warranty provided by CRC technical department
of research and development. Both frame and bodywork spare parts designed by Cagiva Research
Center for MV Agusta Special Parts have undergone severe tests and rigorous checks, in order to offer
to the Customers the same official warranty as all MV Agusta Motorcycles products.
In order to request these components or consult the MV Agusta Special Parts Catalogue, we suggest to
refer to:
MV Agusta strongly recommends not to use non-genuine components, since they cannot offer the same safety, vehi-
cle performance and life duration as original and certified spare parts.
8
- 181 -
TECHNICAL INFORMATION 8
8.5. Clothing
MV AGUSTA Special Parts has designed a wide range of wear products and accessories providing high
aesthetical and qualitative standards, helping to strenghten and consolidate the prestige of the MV Agusta
trademark and, at the same time, making an exclusive experience out of riding an already unique vehicle.
8
- 182 -
TECHNICAL INFORMATION 8
..............................................................................
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8 ..............................................................................
- 184 -
NOTES
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.............................................................................. 8
- 185 -
NOTES
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..............................................................................
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8 ..............................................................................
- 186 -
ELECTRICAL DIAGRAM Part. N. 8A00A1481 Review 1
Y
20 11 12
87
30
R 87b
Y
Gr/W 86 85
B
+ - B (16 mm )
A 1
Gr 15A Y
B 2
Sb/R 15A Y
21 V/W
C
D
7.5A
3
4
Y
35 34 Y/G
B
G 1 B/W
Y/G
Y/Bk
E
F
7.5A
7.5A
5
6
Y
Y 51 52
L G/R R/G
R (10 mmq )
B
B
15A
G/R Gy/R
START
R Y
RUN
OFF
PUSH G 7
B
LOCK R/W 7.5A R
UP
H 8
PARK
47 32
V/Bk
Bk 3 B G/Bk 15A R/G
OFF
ON 5 DOWN
FREE
Br 2 G/Bk
30 87
Gr Gr-Bk
Y 86 85
B 30
33 19
G/O
G/R
Gr/R
Y/R
Y/G
G
1
G 2
3 12 5 4 1 3 2 4 2 13
Y/G
R/W
Y/R
R (10 mm )
Y/Bk
G/Y
B/Y
O
Gr/W
Y/R
Br/Bk
B/W
40A
40A
10W 50
36 1
2 B
R/Bk
Br/Bk 1
44 R/Bk
Sb B
2
2
5W
B
1 Br/Bk
37 3
Gr/Bk 5 3
Sb/R B 10W
55W
4 B
1 2
O/Bk
1
2 4
Br/W Sb/R
2 5 3
1 2
B W/R
60W
7
45 B/W
85
87a
nc
86
30
R/W
R/W
O/Bk 87
5-21W
G 2
B 3
9
+
s
8
-
Br/Bk
38
1
RPM x 1000
85 86
B/G Y/R
87a 30
nc R
18 Br R/G 87
11 O/Bk
7 W/Y
8 Gr 4 3 2 1
16 Gr/Y
13
6B 6C 6A
BATT
5 G/Y
20 B
3 W/R
B
V
Y/R
G/Bk
V/W
4
9 V/W
14 R/Bk
13 Sb
1 G/Bk
12
6
10
V
R/W
O
6
2 P
Br/W 1
Gr/Bk 19
2
20
3
f 21
+ PRESS. AIR
V/Bk B/W 4
39 W/R
f
Gr/R 22
O/B 5
Y/Bk B/G 23
G/W 6
-
Gr/Y 24
B/W 7
25
8
Y/R 26
9
27
W
Br
P/Bk 10
28 1
Br
W 11
29
B/W
12
W/G
V/Bk
30
W/R
10W A B C Br/G 13
V/W
V/Bk
Y/R
31
B/Y
40 Sb Y/Bk
R/Bk
1 14
Sb
Sb/R
O/Bk
2 B W/R 32
B
P/Y
Br
15
33
Gr/Bk
Gr/Bk
Br/W
Gr/Bk
G/R
G/R
G/W 16
5 4 7 6 2 9 10 1 8 3 11 12 B 34
W/Y
B
R
Y
17
B
O/Bk 35
R
Y/R
Bk
Lb
Gr
18
Br
R/Bk
G/R
Bk/B
Y/Bk
W
B
B
G/W
B
Y/Bk
2 1 2 1
V/W
R
G/R
G/R
G/R
G/R
Y/B
Y/B
B
5K OHM
5K OHM
5K OHM
5K OHM
Br/G
O/B
G/W
Gr/R
Gr/R
O/B
Gr
W/G
LO
PASSING
HORN Ig L
G/Y
TURN HI S
P
41 Y/G
Br
f
f
f
f
f B 1-4 2-3
POS.
1 2 3 4
42 43 49 25 24 23 22 26 18 28 10 27 17 48 14 29 31 46
15 16
Key to components Key to components Key to components Key to wire colors Key to fuses
Ref. Description Ref. Description Ref. Description Letter(s) Color Ref. Amperes Use
1 Control unit 18 Speed sensor 37 Headlight R Red (A)
2 License plate light 19 Relay switch 38 Instrument panel Y Yellow A-1 15 Cooling fans
3 Right-hand turn indicator 20 Power supply relay 39 Air pressure/temperature sensor B Blue B-2 15 High and low beams
4 Left-hand turn indicator 21 Flasher unit 40 Left-hand turn indicators G Green C-3 7.5 Parking lights -
5 Safety control unit 22-23 41 Horn W White
Injectors Speedometer sensor -
6 Diagnostic connector (6A-Serial line RX; 24-25 42 Water temperature sensor for dash- Bk Black
Fuel tank probe
6B-Ground; 6C-Serial line TX) 26 Throttle potentiometer board thermometer P Pink
D-4 7.5 Brake light - Horn - Turn
7 “LATCH” relay 27 Water temperature sensor for control unit 43 Lights on/off switch V Violet
indicators
8 Power relay 28 Oil switch 44 Low beam relay Sb Sky blue
9 Rear light - Brake light E-5 7.5 Start enable/disable switch
29 Electric fans 45 High beam relay Gr Grey
10 Neutral switch - Start button
30 Fuses 46 Chassis - control unit earth O Orange
11-12 Battery F-6 15 Coils -Iinjectors
31 Electric fan 47 Fan relay Br Brown
13 Fuel probe - Pump 32 Side stand switch 48 Battery recharge G-7 7.5 “LATCH” relay - General
14 Rpm sensor 33 Rear brake light switch 49 Clutch switch Color combinations indicate the background relay - Instrument panel
color and the marking (e.g. Br/Bk). H-8 15 Fuel pump
15 Coil 34 Key switch 50 Starter motor
16 Coil 35 Front brake light and safety switch 51 Frame earth L-9 40 Battery recharge
17 Alternator 36 Right-hand turn indicator 52 Engine earth M-10 40 Battery recharge (spare)
BATTERY SCHEME Part N. 8A0098693 Review 1
CAP
C).
x“
it is possible to improve the control response and the handling of the vehicle.
“
WARNING! This operation must be performed only by a MV
Agusta authorized dealer.
x“
To correctly perform this operation, use the following tools:
“
● Rear stand part code no. 800092642
● Rear suspension setting rod part code no. 800093347
Fig.2 Fig.3
“
x
adjustment.
“
The “ h “ dimension must be measured according to the pro-
cedure shown in Fig. 4. Its value must be adjusted according
to the setup and the dimensions of the rear sprocket.
WARNING! Pay particular care and attention when
Fig.1 performing the drive chain adjustment. An incor-
rect drive chain adjustment can lead to damage to
the vehicle, with subsequent dangerous situations
Place the vehicle on the rear stand and insert the rear suspension setting rod
for the rider.
in its proper seats (see Fig. 1).
The table below shows the several values which the “ h “
The “ X “ dimension highlights the geometrical height by means of which it is dimension must be equal to, according to the setup and the
possible to change the setup adjustment. dimensions of the rear sprocket.
Fig.4
This dimension, as you can see in Fig. 2 and 3, is equal to 190 mm in the stan- Number of teeth on the rear sprocket
dard conditions.
Z = 36 Z = 37 Z = 38
If you want to modify the driving characteristics of your vehicle, you can
190 h=0 h=2 h=4
increase the “ X “ dimension up to the maximum value (200 mm). Standard geometry
TECHNICAL INFORMATION 8
8 5
- 180 -