Mtu Genset Application - Groups PDF

POWER GENERATION
APPLICATION GROUPS
Global Business Development,

EE-BD1
Version 2.4 | March 2019
© MTU Onsite Energy

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AGENDA
01. Application groups overview
02. 3A - Continuous Power
03. 3B - Prime Power
04. 3D - Standby Power
05. 3E – Prime Power for Stationary Emergency
06. 3F - Data Centre Continuous Power
07. 3G - Grid Stability Power
08. 3F & 3G: Technical Realization
09. MTU Portfolio
10. Summary & Overview
11. Annex

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01
APPLICATION GROUPS OVERVIEW
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Application Groups Overview.
MTU ratings and ISO 8528-1 definitions.
In compliance with ISO 8528-1

MTU application group MTU designation
equivalent
3A Continuous Power Continuous Power (COP)
3B Prime Power Prime Power (PRP)
3D Standby Power Emergency Standby Power (ESP)
3E Prime Power for Stationary Emergency Emergency Standby Power (ESP)
3F Data Center Continuous Power Data Center Power (DCP)
3G Grid Stability Power Limited-Time Running Power (LTP)
All MTU ratings are in compliance with the requirements from their respective ISO 8528-1 equivalent.
Some MTU ratings even exceed the requirements of their ISO equivalent, which provides a real customer benefit
Page 4
© MTU Onsite Energy / All rights reserved / EE-BD1 / V2.4 / March 2019
Application Groups Overview.
Allocation of MTU ratings to ISO 8528-1 main groups and to target applications.
Continuous / Prime / Peak Standby

Application
ISO 8528-1 LTP ISO 8528-1 ESP

ISO 8528-1 COP ISO 8528-1 PRP ISO 8528-1 DCP
ISO
Limited-Time Running Emergency Standby

Continuous Power Prime Power Data Center Power
Power Power
3A 3B 3G 3D 3F
Data Center
MTU ratings
Continuous Power Prime Power Grid Stability Power Standby Power

Continuous Power
3E
Prime Power for Stat-
ionary Emergency
Page 5
02
3A - CONTINUOUS POWER

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3A – Continuous Power
Definition
Definition as per ISO 8528-1 (COP)

Continuous power is defined as being the maximum power which the generating set is capable of delivering
continuously whilst supplying a constant electrical load when operated for an unlimited number of hours per
year under the agreed operating conditions with the maintenance intervals and procedures being carried out as
prescribed by the manufacturer.
Continuous Power – The MTU Advantage In compliance with ISO 8528-1 COP
Power declaration for genset

MTU declaration
(ISO 8528-1)
Operating hours per year unlimited unlimited
Load factor ≤ 100% ≤ 100%
Overload capability not specified 10% for 1 hour in 12
Page 7
Load profile
Key:
t - time
P - power
a - continuous power (100%)
Page 8
Application
Main usage:
Power station service. Continuous base load generation of electricity as part
of a utility or grid
Expected operation hours:

Min. 6000 hours per year / average of 7500 hours per year
Customer expectation:
 Low life cycle costs (LCC) – low fuel consumption
 Reliability, availability, maintainability (RAM)
Operation mode:
 Island operation
 Island parallel operation
 Mains parallel operation of (multiple) generator sets
Page 9
03
3B - PRIME POWER

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3B – Prime Power
Definition
Definition as per ISO 8528-1 (PRP)

Prime power is defined as being the maximum power which a generating set is capable of delivering continuously
whilst supplying a variable electrical load when operated for an unlimited number of hours per year under the
agreed operating conditions with the maintenance intervals and procedures being carried out as prescribed by the
manufacturer.
Prime Power – The MTU Advantage In compliance with ISO 8528-1 PRP

MTU declaration
(ISO 8528-1)
Overload capability 10% for 1 hour in 12* 10% for 1 hour in 12

*unless otherwise stated (reintroduced in ISO 8528-1: 2018)
Page 11
3B – Prime Power
Load profile
Key:
t - time
P - power
a - prime power (100%)
b - permissible average power during
a 24 h period
c - actual average power over a 24 h
period
d - stop
Page 12
3B – Prime Power
Application
Main usage:
Continuous electricity generation with variable load when grid / utility is not
available, e.g. construction site, remote areas.

< 5000 hours per year
 Low life cycle costs (LCC) – low fuel consumption
 Reliability, availability, maintainability (RAM)
Operation mode:
 Island operation
 Island parallel operation
Page 13
04
3D - STANDBY POWER

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3D – Standby Power
Definition
Definition as per ISO 8528-1 (ESP)

Emergency standby power is defined as the maximum power available during a variable electrical power
sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event of a
utility power outage or under test conditions for up to 200 h of operation per year with the maintenance intervals
and procedures being carried out as prescribed by the manufacturers.
Standby Power – The MTU Advantage In compliance with ISO 8528-1 ESP

MTU declaration
(ISO 8528-1)
Operating hours per year 200h 500h
Overload capability not specified no
Page 15
Load profile
Key:
t - time
P - power
a - emergency standby power (100%)
a 24 h period
c - actual average power
d - stop
Page 16
Application
Main usage:
Used when utility / grid fails in applications where safety or commercial
losses due to utility failure or local legislation requires standby installation.

 Highest available power rating at minimal investment costs
 High load acceptance
Operation mode:
 Automatic mains failure operation (Island)
 Automatic mains failure operation (Island parallel)
 Automatic mains failure operation (Island with change over synchronization)
Page 17
05
3E - Prime Power for Stationary
Emergency
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3E – Prime Power for Stationary Emergency
Application
Definition as per MTU

Prime Power for Stationary Emergency provides classical standby power comparable to the application group Standby
Power (3D). The difference is that this application group offers a 10% overload capability to cover for e.g. voltage
variations or peak loads.
Prime Power for Stationary Emergency – The MTU Advantage In compliance with ISO 8528-1 ESP

MTU declaration
(ISO 8528-1)
Operating hours per year 200h 500h
Overload capability not specified 10% for 1 hour in 12*

*according application newsletter 18-017
Page 19
Load Profile
Key:
t - time
P - power
a - emergency standby power (100%)
a 24 h period
d - stop
Page 20
Application
Main usage:
Used when utility / grid fails in applications where safety or commercial
losses due to utility failure or local legislation requires standby installation.

< 500 hours per year (standby-only application)
 Highest available power rating & load factor
 Overload capability for transient governing purposes
 “Prime Power” wording due to individual design philosophy
Operation mode:
Page 21
06
3F – DATA CENTRE CONTINUOUS
POWER
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3F – Data Center Continuous Power
Definition
Definition as per ISO 8528-1 (DCP)

Data Center Power is defined as being the maximum power which a generating set is capable of delivering while
supplying a variable or continuous electrical load and during an unlimited run hour. Depending on the sites to
supply and the availability of reliable utility, the generating set manufacturer is responsible to define what power
level he is able to supply to fulfil that requirement including hardware or software or maintenance plan adaptation.
Data Center Continuous Power – The MTU Advantage In compliance with ISO 8528-1 DCP

MTU declaration
(ISO 8528-1)
Page 23
Load Profile
Variable electrical load or… Key:
t - time
P - power
a - data center power (100%)
b - permissible average power during a
24 h period
d - stop
…constant electrical load
Key:
t - time
P - power
a - data center power (100%)
Page 24
Application
Main usage:
Used in data centers as emergency standby units (in case of grid / utility
failure). Data center continuous power is necessary if Uptime Institute Tier III
and Tier IV compliance is requested.

 Availability - otherwise extremly high financial losses
Operation mode:
Page 25
Uptime Institute Tier requirements summary
Tier I Tier II Tier III Tier IV

Minimum capacity components to support the IT Load N N+1 N+1 N (after any failure)
Distribution paths – electrical power backbone 1 1 1 active and 1 alternate 2 simultaneously active
Critical power distribution 1 1 2 simultaneously active 2 simultaneously active
Concurrently Maintainable No No Yes Yes
Fault Tolerance No No No Yes
Compartmentalization No No No Yes
Continuous Cooling No No No Yes
Important notes:
The Data Centre Continuous Power Rating is only necessary for data centres that are completely (for each and every capacity component)
designed to Uptime Institute Tier III & IV requirements. In other cases Prime Power or Standby Power rating will be sufficient.
The on-site power production system is the source of electrical power for site availability and reliability. The number or lack of grid paths does
not affect the Tier classification. The purchase of power from the local grid is an economic alternative for the data center operator.
Source: Uptime Institute
Page 26
07
3G – GRID STABILITY POWER
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3G – Grid Stability Power
Definition
Definition as per ISO 8528-1 (LTP)

Limited-time running power is defined as the maximum power available, under the agreed operating conditions, for
which the generating set is capable of delivering for up to 500 h of operation per year with the maintenance intervals
and procedures being carried out as prescribed by the manufacturers.
Grid Stability Power – The MTU Advantage In compliance with ISO 8528-1 LTP

MTU declaration
(ISO 8528-1)
Operating hours per year 500h 1000h / 500h at 100% load without interruption
Page 28
Load Profile
Key:
t - time
P - power
a - Limited time running power (100%)
Page 29
Application
Main usage:
Used to stabilize grid (peak shaving) when renewable power sources are
used e.g. solar, wind or in grid programs like STOR, emergency capacity
program

 Power on demand – fast genset startup and synchronizing
 Sell highest available capacity (100% load factor)
 High no. of starts (min. 3 per day)
Operation mode:
 Mains parallel operation of (multiple) generator sets
Page 30
08
3F & 3G: Technical Realization
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3F & 3G
Technical realization for 3F & 3G (S4000)
Oil Filtration:
 Centrifugal lube oil filter is included in standard scope of supply
Crankcase Ventilation:
 HE200 fine separator is included in standard scope of supply (standard equipment of 3A engines)
Oil Quality:
 Oil category 2 according to MTU fluids and lubricants specification
TBO:
 TBO intervals (please refer to MTU Business Portal)
Page 32
09
MTU PORTFOLIO
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MTU PORTFOLIO
50Hz & 60Hz Diesel GenDrive Engines
Application Group Non MTU engine S1600 S2000 S4000
Continuous Power (3A) - -  
Prime Power (3B)    *
Standby Power (3D)    
Prime Power for Stationary

-   
Emergency (3E)
Data Center Continuous Power 
- - *
(3F) (only Gx6)

Grid Stability Power (3G) - - *
(only Gx6)
*Not available for all configurations
Page 34
MTU PORTFOLIO
50Hz & 60Hz Diesel Generator Sets
Application Group Non MTU engine S1600 S2000 S4000

Continuous Power (3A) - - 
(only Gx6)
Prime Power (3B)    *
Standby Power (3D)    
Prime Power for Stationary 

-  
Emergency (3E) (only Gx6)
Data Center Continuous Power 
- - *
(3F) (only Gx6)

Grid Stability Power (3G) - - *
(only Gx6)
*Not available for all configurations
Page 35
10
SUMMARY & OVERVIEW
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Energy
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reserved
Summary and Overview
All MTU application groups and ISO ratings.
3A 3B 3D 3E 3F 3G
Prime Power for Data Center
Continuous Power Prime Power Standby Power Grid Stability Power
Stationary Emergency Continuous Power
ISO 8528-1
COP PRP ESP ESP DCP LTP
compliance
constant load variable load variable load variable load variable or constant load variable Load
Load
Power
- 3B 110% 3B 110% 3B 100% 3B 100% 3B
equal to
Load
≤ 100% ≤ 75% ≤ 85% ≤ 85% ≤ 100% ≤ 100%
Factor
Overload
no 10% (1 hour in 12) no 10% (1 hour in 12)* 10% (1 hour in 12) 10% (1 hour in 12)
capability
500h / year 500h / year 1000h / year
Operating
unlimited or for the duration of an or for the duration of an unlimited 500h with 100% load
Hours
emergency emergency w/o interruption
Matrix Maintenance Schedule 8.000h or 18 years (which ever is first)
TBO
(for each application group separate document) (6.000h or 18 years for some configurations)
*according application newsletter 18-017
Page 37
11
ANNEX
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Energy
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reserved
How do we use products?
Example: Lifecycle and utilization of a Mercedes Benz E-Class with 2.0l engine
Same Engine
Different model
nomenclature
Private Car Taxi Race Car Different power

Car Model E200 E200 E250 output
Displacement 1991 cm³ 1991 cm³ 1991 cm³
Different use
Power 135 kW (184 PS) 135 kW (184 PS) 155 kW (211 PS)
Location Highways Cities Race track

Different utilization
 Low load  High variable load  High loads and speeds rate & load profile
Utilization rate
 Constant speed (highways)  stop and go in cities  Extreme accelerations
 Long distances, commuting  Variable distances  Short distances
Long – acc. to service intervals Middle – regular service to Short – after every race Different service
TBO & service strategy strategy
ensure availability
Page 39
ANY QUESTIONS?
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POWER GENERATION

Global Business Development,

Version 2.4 | March 2019

© MTU Onsite Energy

© MTU Onsite Energy

© MTU Onsite Energy GmbH

In compliance with ISO 8528-1

3E Prime Power for Stationary Emergency Emergency Standby Power (ESP)

3F Data Center Continuous Power Data Center Power (DCP)

3G Grid Stability Power Limited-Time Running Power (LTP)

Continuous / Prime / Peak Standby

ISO 8528-1 LTP ISO 8528-1 ESP

Limited-Time Running Emergency Standby

Continuous Power Prime Power Grid Stability Power Standby Power

© MTU Onsite Energy

Definition as per ISO 8528-1 (COP)

Power declaration for genset

Operating hours per year unlimited unlimited

Load factor ≤ 100% ≤ 100%

Overload capability not specified 10% for 1 hour in 12

Expected operation hours:

© MTU Onsite Energy

Definition as per ISO 8528-1 (PRP)

Power declaration for genset

Operating hours per year unlimited unlimited

Load factor ≤ 70% ≤ 75%

Overload capability 10% for 1 hour in 12* 10% for 1 hour in 12

Expected operation hours:

© MTU Onsite Energy

Definition as per ISO 8528-1 (ESP)

Power declaration for genset

Operating hours per year 200h 500h

Load factor ≤ 70% ≤ 85%

Overload capability not specified no

Expected operation hours:

Definition as per MTU

Power declaration for genset

Operating hours per year 200h 500h

Load factor ≤ 70% ≤ 85%

Overload capability not specified 10% for 1 hour in 12*

Expected operation hours:

Definition as per ISO 8528-1 (DCP)

Power declaration for genset

Operating hours per year unlimited unlimited

Load factor ≤ 100% ≤ 100%

Overload capability not specified 10% for 1 hour in 12

Variable electrical load or… Key:

Expected operation hours:

Tier I Tier II Tier III Tier IV

Critical power distribution 1 1 2 simultaneously active 2 simultaneously active

Concurrently Maintainable No No Yes Yes

Fault Tolerance No No No Yes

Continuous Cooling No No No Yes

Definition as per ISO 8528-1 (LTP)

Power declaration for genset

Load factor ≤ 100% ≤ 100%

Overload capability not specified 10% for 1 hour in 12

Expected operation hours:

Application Group Non MTU engine S1600 S2000 S4000

Continuous Power (3A) - -  

Prime Power (3B)    *

Standby Power (3D)    

Prime Power for Stationary