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ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ :ﻨﺴﺒﺔ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻓﻲ ﺍﻟﺼﻠﺏ ،ﻤﻌﺩل ﺍﻟﺘﺂﻜل ،ﺃﻭﺴﺎﻁ ﺘﺂﻜل ﻤﺨﺘﻠﻔﺔ .
.2ﻤــﺎﺀ ﺍﻟﺸــﺭﺏ )-: (Fresh Water ﺒﻁﺭﻴﻘﺔ ﻤﻌﻴﻨﺔ ﻟﺴﻬﻭﻟﺔ ﺍﻟﺘﻌـﺭﻑ ﻋﻠﻴﻬـﺎ.
ﺃﺠﺭﻴﺕ ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﺂﻜل ﻓﻲ ﺤﻭﺽ ﻭﺜﻘﺒﺕ ﺍﻟﻨﻤﺎﺫﺝ ﺒﻘﻁـﺭ ) (2 mmﻟﻐـﺭﺽ
.3ﺯﺠﺎﺠﻲ ﺤﺎﻭﻱ ﻋﻠـﻰ ﻤـﺎﺀ ﺍﻟﺸـﺭﺏ، ﺘﻌﻠﻴﻘﻬﺎ ﻓﻲ ﺃﻭﺴﺎﻁ ﺍﻟﺘﺂﻜل ﺒﺨﻴـﻭﻁ ﻋﺎﺯﻟـﺔ
ﺍﻟﻤﻭﻀﺢ ﺘﺤﻠﻴﻠﻪ ﻓﻲ ﺍﻟﺠﺩﻭل) ،(4ﺇﺫ ﻋﻠﻘﺕ ﻟﻠﻜﻬﺭﺒﺎﺀ ،ﻭﺘﻨﻅﻴﻔﻬﺎ ﺒﺤﺎﻤﺽ ﺍﻟﻬﻴﺩﺭﻭﻜﻠﻭﺭﻴﻙ
ﻭﻏﻤﺭﺓ ﺍﻟﻨﻤﺎﺫﺝ ﺒﺸﻜل ﻜﺎﻤل ﻓﻲ ﺍﻟﺤﻭﺽ ﺠﻔﻔﺕﺍﻟﻤﺨﻔﻑ ﺜﻡ ﻏﺴﻠﻬﺎ ﺒﺎﻟﻤﺎﺀ ،ﻭﺒﻌﺩ ﺫﻟﻙ
ﺨﻼل ﻓﺘﺭ ﺍﺕ ﺍﻻﺨﺘﺒﺎﺭ ﺍﻟﺘﻲ ﺘﻤﺕ ﺒﺩﺭﺠﺔ ـﻲ ـﺎ ﺍﻷﻭﻟــﺎﺱ ﻭﺯﻨﻬـ ـﺭﺽ ﻗﻴـ ـﺩﺍﹰ ﻟﻐـ
ﺠﻴـ
ﺤﺭﺍﺭﺓ ﺍﻟﻐﺭﻓﺔ . ) (Original Weightﺒﺩﻗــﺔ ﺒﺎﺴــﺘﺨﺩﺍﻡ
.4ﺍﻟﻤﺎﺀ ﺍﻟﻤﺎﻟﺢ ) -: (Salt Waterﺃﺠﺭﻴﺕ ﺍﻟﻤﻴﺯﺍﻥ ﺍﻟﻜﻬﺭﺒﺎﺌﻲ.
ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﺂﻜل ﻓﻲ ﺤـﻭﺽ ﺯﺠـﺎﺠﻲ ﺍﻟﻤﻌﺎﻤﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ :ﺃﺠﺭﻴﺕ ﻟﻨﻤﺎﺫﺝ (3
ﺤﺎﻭﻱ ﻋﻠﻰ ﻤﺎﺀ ﺍﻟﺸﺭﺏ ﻭﻤﻀـﺎﻑ ﻟـﻪ ﺍﻟﺼﻠﺏ ﻓﻲ ﻫﺫﻩ ﺍﻟﺩﺭﺍﺴﺔ ﻤﻌﺎﻤﻠـﺔ ﺤﺭﺍﺭﻴـﺔ
ﻜﻠﻭﺭﻴـــﺩ ﺍﻟﻤﻐﻨﻴﺴـــﻴﻭﻡ )(MgCl2 ﻭﻫﻲ ﺍﻟﻤﻌﺎﺩﻟﺔ ) (Normalisingﻭﺫﻟﻙ ﻷﺠل
ﺒﻨﺴﺒﺔ) (3%ﻭﻗﺩ ﺃﺫﻴﺏ ﺍﻟﻤﻠﺢ ﺒﺎﻟﻜﺎﻤل ﻓﻲ ﺇﻋﺎﺩﺓ ﺍﻟﺼﻠﺏ ﺇﻟﻰ ﻭﻀﻌﻪ ﺍﻟﻤﺘﺯﻥ ﻭﺍﻟﻤﺘﻤﺜـل
ﺍﻟﻤﺎﺀ ﺜﻡ ﻋﻠﻘﺕ ﺍﻟﻨﻤﺎﺫﺝ ﻤﻐﻤﻭﺭﺓ ﺒﺸـﻜل ﺒﻅﻬﻭﺭ ﺃﻁﻭﺍﺭﻩ ﻭﻫـﻲ ﺍﻟﻔﺭﺍﻴـﺕ )(Ferrite
ﻜﺎﻤل ﻓﻲ ﺍﻟﻤﺎﺀ ﺍﻟﻤـﺎﻟﺢ ﻁﻴﻠـﺔ ﻓﺘـﺭﺍﺕ ﻭﺍﻟﺒﺭﻻﻴﺕ ) (Pearliteﻭﻷﺠل ﺘﻘﺩﻴﺭ ﻨﺴـﺏ
ﺍﻻﺨﺘﺒﺎﺭ ﻭﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻐﺭﻓـﺔ .ﻭﺍﻥ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻓﻲ ﺍﻟﻨﻤﺎﺫﺝ ﺍﻟﻤﺨﺘـﺎﺭﺓ ﻤـﻥ ﻫـﺫﺍ
ﺘﺄﺜﻴﺭ 3%ﻤﻥ ﻜﻠﻭﺭﻴﺩ ﺍﻟﻤﻐﻨﻴﺴﻴﻭﻡ ﻴﻌﻁﻲ ﺍﻟﺼﻠﺏ ،ﻭﻗﺩ ﺃﺠﺭﻴﺕ ﺍﻟﻤﻌﺎﻤﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻓﻲ
ﻤﻌﺩل ﺘﺂﻜل ﺃﻋﻠﻰ ﻤﻥ ﺘﺄﺜﻴﺭ 12%ﻟـﻨﻔﺱ ﻓﺭﻥ ﻜﻬﺭﺒﺎﺌﻲ ﻭﻭﻀﻌﺕ ﺍﻟﻨﻤﺎﺫﺝ ﻓﻲ ﺼﻨﺩﻭﻕ
ﺍﻟﻤﻠﺢ ﺤﺴﺏ ﺍﺨﺘﺒﺎﺭﺍﺕ . [12]NACE ﺼﻐﻴﺭ ﺍﻟﺤﺠﻡ ﻤﻥ ﺍﻟﺼﻠﺏ ﺫﻭ ﻏﻁﺎﺀ ﻤﺤﻜـﻡ
ﺍﻟﺠﺩﻭل) (5ﻴﻭﻀﺢ ﺘﺤﻠﻴل ﺍﻟﻤﺎﺀ ﺍﻟﻤـﺎﻟﺢ ﺍﻟﻐﻠﻕ ﺜﻡ ﺘﻡ ﺇﺤﺎﻁﺔ ﻏﻁﺎﺀ ﺍﻟﺼﻨﺩﻭﻕ ﺒﺎﻟﻁﻴﻥ ،
ﺍﻟﻤﺴﺘﺨﺩﻡ ﻓﻲ ﺍﺨﺘﺒﺎﺭ ﺘﺂﻜل ﻨﻤﺎﺫﺝ ﺍﻟﺼﻠﺏ ﻭﺍﻟﻐﺭﺽ ﻫﻭ ﻷﺠل ﺘﺠﻨﺏ ﻋﻤﻠﻴﺔ ﺍﻷﻜﺴﺩﺓ ﺃﻭ
ﺍﻟﻜﺎﺭﺒﻭﻨﻲ. ﺍﻟﻜﺭﺒﻨﺔ ﺍﻟﻌﻜﺴﻴﺔ ) (Decarburisingﻟﻠﻨﻤﺎﺫﺝ
(6ﻓﺘﺭﺍﺕ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺘﺂﻜل:ﺃﺠﺭﻴﺕ ﺍﺨﺘﺒﺎﺭﺍﺕ ﻗﺩﺭ ﺍﻟﻤﺴﺘﻁﺎﻉ .ﺍﻟﺠﺩﻭل ) (2ﻴﺒﻴﻥ ﺘﻔﺎﺼـﻴل
ﺍﻟﺘﺂﻜل ﻓﻲ ﺜﻼﺙ ﻓﺘﺭﺍﺕ ﺯﻤﻨﻴﺔ ﻭﻫﻲ-: ﻋﻤﻠﻴﺔ ﺍﻟﻤﻌﺎﺩﻟﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ )(Normalising
.1ﺍﻟﻔﺘﺭﺓ ﺍﻷﻭﻟﻰ :ﻭﻜﺎﻨﺕ ﻟﻤﺩﺓ ) (4ﺃﺴـﺎﺒﻴﻊ ﺍﻟﺨﺎﺼﺔ ﺒﻨﻤﺎﺫﺝ ﺍﻟﺼﻠﺏ ﺍﻟﻤﺴﺘﺨﺩﻡ ﻓﻲ ﻫـﺫﻩ
ﺃﻱ ) (672ﺴﺎﻋﺔ. ﺍﻟﺩﺭﺍﺴﺔ .
.2ﺍﻟﻔﺘﺭﺓ ﺍﻟﺜﺎﻨﻴﺔ :ﻭﻜﺎﻨﺕ ﻟﻤﺩﺓ ) (6ﺃﺴﺎﺒﻴﻊ ﺃﻱ ﺍﻟﻔﺤﺹ ﺃﻟﻤﺠﻬﺭﻱ :ﺘـﻡ ﺘﺤﻀـﻴﺭ (4
) (1008ﺴﺎﻋﺔ. ـﺘﺨﺩﻡ ـﺎﺭﺒﻭﻨﻲ ﺍﻟﻤﺴـ
ـﻠﺏ ﺍﻟﻜــﺎﺫﺝ ﺍﻟﺼـ ﻨﻤـ
.3ﺍﻟﻔﺘﺭﺓ ﺍﻟﺜﺎﻟﺜﺔ :ﻭﻜﺎﻨﺕ ﻟﻤﺩﺓ ) (8ﺃﺴﺎﺒﻴﻊ ﺃﻱ ﻭﺍﻟﻤﻌﺎﺩل ﺤﺭﺍﺭﻴﺎﹰ ) (Normalisedﻟﻠﻔﺤﺹ
) (1344ﺴﺎﻋﺔ. ﺃﻟﻤﺠﻬﺭﻱ ﺒﺎﻟﺘﻨﻌﻴﻡ ) (Grindingﻭﺍﻟﺼـﻘل
ﻁﺭﻴﻘﺔ ﺤﺴﺎﺏ ﻤﻌﺩﻻﺕ ﺍﻟﺘﺂﻜل :ﺒﻌﺩ (7 ) (Polishingﺜــﻡ ﻋﻤﻠﻴــﺔ ﺍﻹﻅﻬــﺎﺭ
ﺍﻻﻨﺘﻬﺎﺀ ﻤﻥ ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﺂﻜل ﺭﻓﻌﺕ ﺍﻟﻨﻤﺎﺫﺝ ) (Etchingﻭﺫﻟــﻙ ﺒﺎﺴــﺘﺨﺩﺍﻡ ﻤﺤﺎﻟﻴــل
ﻤﻥ ﺃﻭﺴﺎﻁ ﺍﻟﺘﺂﻜل ﻭﺘﻡ ﺘﻨﻅﻴﻔﻬﺎ ﻤﻥ ﻁﺒﻘـﺎﺕ ﺍﻹﻅﻬﺎﺭ ،ﻭﺒﻌﺩ ﺃﻥ ﻭﻀﻌﺕ ﺍﻟﻨﻤﺎﺫﺝ ﺘﺤـﺕ
ﺍﻟﺼﺩﺃ ﺍﻟﻨﺎﺘﺠﺔ ﻤﻥ ﻋﻤﻠﻴﺔ ﺍﻟﺘﺂﻜل ﺒ ﺎﻟﻤﻌﺎﻟﺠـﺔ ﺍﻟﻤﺠﻬﺭ ﺘﻡ ﺘﺼﻭﻴﺭﻫﺎ ﻭﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل ) .(1
ـﺔ ﺃﻭﻻ ﺒﺎﺴـــﺘﺨﺩﺍﻡ ﻓﺭﺸـــﺎﺓ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴــ ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﺂﻜل :ﺃﺠﺭﻴﺕ ﺍﺨﺘﺒﺎﺭﺍﺕ (5
ﻨﺎﻋﻤﺔ)ﻓﺭﺸﺎﺕ ﺃﺴﻨﺎﻥ( ﻭﻤﺎﺀ ﺜـﻡ ﺒ ﺎﻟﻤﻌﺎﻟﺠـﺔ ﺍﻟﺘﺂﻜل ﻓﻲ ﺃﺠﻭﺍﺀ ﻓﺼل ﺸﺘﺎﺀ ﻤﺩﻴﻨﺔ ﺍﻟﻤﻭﺼل
ﺍﻟﻜﻴﻤﻴﺎﺌﻴﺔ ﺒﺎﺴﺘﺨﺩﺍﻡ ﺤﺎﻤﺽ ﺍﻟﻬﻴـﺩﺭﻭﻜﻠﻭﺭﻴﻙ ﻟ ﻠﻌﺎﻡ 2008ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻷﻭﺴﺎﻁ ﺍﻟﺸﺎﺌﻌﺔ ﻭﺍﻟﺘﻲ
ﺍﻟﻤﺨﻔﻑ ،ﻭﺒﻌﺩﻫﺎ ﻏﺴﻠﺕ ﺍﻟﻨﻤﺎﺫﺝ ﻭﺠﻔﻔـﺕ ﺘﺴﺒﺏ ﺘﺂﻜل ﻭﺘﻠﻑ ﻟﻠﺼﻠﺏ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ ﻭﻤﻨﻬﺎ-:
ﺠﻴﺩﺍﹰ ﺒﻌﺩ ﺍﻟﺘﺄﻜﺩ ﻤﻥ ﻋﺩﻡ ﻭﺠﻭﺩ ﺃﻱ ﺒﻘﺎﻴﺎ ﻷﺜﺎﺭ ـﻭﻱ )-: (Atmosphere ـﻴﻁ ﺍﻟﺠـ .1ﺍﻟﻤﺤـ
ﻋﻤﻠﻴﺔ ﺍﻟﺘﺂﻜل .ﺒﻌﺩ ﺫﻟﻙ ﻤﺒﺎﺸﺭﺓ ﺘـﻡ ﻗﻴـﺎﺱ ﺃﺠﺭﻴﺕ ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﺂﻜل ﻓﻲ ﺃﺠﻭﺍﺀ ﻓﺼل
ﺍﻟﻭﺯﻥ ﺍﻟﻨﻬﺎﺌﻲ ﻟﻠﻨﻤـﺎﺫﺝ )(Final Weight ﺸﺘﺎﺀ ﻤﺩﻴﻨـﺔ ﺍﻟﻤﻭﺼـل ﺤﻴـﺙ ﻭﻓـﺭﺕ
ﻟﻴﺘﻡ ﺤﺴﺎﺏ ﺍﻟﻔﺭﻕ ﺒﻴﻨﻬﻤﺎ )،(Weight Loss ﺍﻷﻤﻁﺎﺭ ﻭﺍﻟﺭﻁﻭﺒﺔ ﺍﻟﻼﺯﻤﺔ ﻟﻌﻤﻠﻴﺔ ﺍﻟﺘﺂﻜل
ﺴﺘﺨﺩﻤﺕ ﻟﺤﺴـﺎﺏ ﻭﻓﻴﻤﺎ ﻴﻠﻲ ﺍﻟﻌﻼﻗﺔ ﺍﻟﺘﻲ ﺍ ﻓﻲ ﻫﺫﺍ ﺍﻟﻔﺼل ،ﻻﺤﻅ ﺍﻟﺠﺩﻭل) ، (3ﺇﺫ
ﻤﻌــﺩل ﺍﻟﺘﺂﻜــل )(Corrosion Rate ﺘﺭﻜﺕ ﺍﻟﻨﻤﺎﺫﺝ ﻤﻌﻠﻘﺔ ﻓﻲ ﺍﻟﻬﻭﺍﺀ ﺍﻟﻁﻠـﻕ
].[ 17,5,4,3,2 ﻁﻭل ﻤﺩﺓ ﺍﻻﺨﺘﺒﺎﺭ.
97
98
100
101
)Composition (%
TYPE
C Si Mn P S Cr Mo Ni Cu V Fe
0.0
0.0
Steel 1 0.2 Bal.
0.0
0.0
Steel 2 Bal.
0.35
0.0
Steel 3 Bal.
0. 5
0.003 0.0
Steel 4 Bal.
0.65
ﺟﺪول) (3ﻣﻌﺪل درﺟﺔ اﻟﺤﺮارة وﻧﺴﺒﺔ اﻟﺮﻃﻮﺑﺔ وﻣﺠﻤﻮع ﺗﺴﺎﻗﻂ اﻷﻣﻄﺎر ﺧﻼل ﻓﺘﺮة اﻻﺧﺘﺒﺎر.
102
ppm
Properties ( ﻣﻠﯿﻮن ﺟﺰء/ )ﺟﺰء
Total Disserved Solids 140
Calcium(Ca+2) 54
Magnesium(Mg+2) 17
Total Hardness 71
Phenolphthalein Alkalinity 0.0
Methyl Orange Alkalinity 131
Sulphates(SO4-2) 131
Silica(SiO3) Silicate
Electrical Conductivity(EC) 0.5 Ds / m
pH 7.3
Chlorides(Cl-) 250
Dissolve Oxygen 8.0
ppm
Properties ( ﻣﻠﯿﻮن ﺟﺰء/ )ﺟﺰء
Magnesium Chloride(MgCl2) 3% wt.
Total Disserved Solids 140
Calcium(Ca+2) 54
Magnesium(Mg+2) 17
Total Hardness 71
Phenolphthalein Alkalinity 0.0
Methyl Orange Alkalinity 131
Sulphates(SO4-2) 131
Silica(SiO3) Silicate
Electrical Conductivity(EC) 0.5 Ds / m
pH 7.3
Chlorides(Cl-) 250
Dissolve Oxygen 8.0
103
)a )b
)c )d
Pearlite Ferrite
)e
ﺸﻜل ) (1ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻤﺠﻬﺭﻴﺔ ﻟﻠﺼﻠﺏ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ ﺍﻟﻤﺴﺘﺨﺩﻡ ﻭﺍﻟﻤﻌﺎﻤل ﺤﺭﺍﺭﻴﺎ ﺒﺎﻟﻤﻌﺎﺩﻟﺔ) (X 320
(c ،ﺍﻟﺼﻠﺏ )( 0.35 C% (aﺍﻟﺼﻠﺏ ) (b ، ( 0.05 C %ﺍﻟﺼﻠﺏ )( 0.2 C%
(dﺍﻟﺼﻠﺏ ) (e ، ( 0.5 C%ﺍﻟﺼﻠﺏ )( 0.65 C%
104
5
4
3
2
1
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
% Carbon
ﺸﻜل ) : (2ﺘﺄﺜﻴﺭ ﻨﺴﺒﺔ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻓﻲ ﺍﻟﺼﻠﺏ ﻋﻠﻰ ﻤﻌﺩل ﺍﻟﺘﺂﻜل ﻟﻔﺘﺭﺓ ﺃﺭﺒﻌﺔ ﺃﺴﺎﺒﻴﻊ
6
5
)Corrosion Rate (mpy
4
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
% Carbon
ﺸﻜل ) : (3ﺘﺄﺜﻴﺭ ﻨﺴﺒﺔ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻓﻲ ﺍﻟﺼﻠﺏ ﻋﻠﻰ ﻤﻌﺩل ﺍﻟﺘﺂﻜل ﻟﻔﺘﺭﺓ ﺴﺘﺔ ﺃﺴﺎﺒﻴﻊ
105
6
5
)Corrosion Rate (mpy
4
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
% Carbon
ﺸﻜل ) : (4ﺘﺄﺜﻴﺭ ﻨﺴﺒﺔ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻓﻲ ﺍﻟﺼﻠﺏ ﻋﻠﻰ ﻤﻌﺩل ﺍﻟﺘﺂﻜل ﻟﻔﺘﺭﺓ ﺜﻤﺎﻨﻴﺔ ﺃﺴﺎﺒﻴﻊ
6
5
)Corrosion Rate (mpy
4
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
% Carbon
ﺸﻜل ) : (5ﺘﺄﺜﻴﺭ ﻋﺎﻤل ﺯﻤﻥ ﺍﻟﺘﻌﺭﺽ ﻓﻲ ﺍﻟﻤﺤﻴﻁ ﺍﻟﺠﻭﻱ ﻋﻠﻰ ﻤﻌﺩل ﺘﺂﻜل ﺍﻟﺼﻠﺏ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ .
106
6
5
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
% Carbon
ﺸﻜل ) : (6ﺘﺄﺜﻴﺭ ﻋﺎﻤل ﺯﻤﻥ ﺍﻟﺘﻌﺭﺽ ﻓﻲ ﻤﺎﺀ ﺍﻟﺸﺭﺏ ﻋﻠﻰ ﻤﻌﺩل ﺘﺂﻜل ﺍﻟﺼﻠﺏ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ.
6
5
)Corrosion Rate (mpy
4
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
% Carbon
ﺸﻜل ) : (7ﺘﺄﺜﻴﺭ ﻋﺎﻤل ﺯﻤﻥ ﺍﻟﺘﻌﺭﺽ ﻓﻲ ﺍﻟﻤﺎﺀ ﺍﻟﻤﺎﻟﺢ ﻋﻠﻰ ﻤﻌﺩل ﺘﺂﻜل ﺍﻟﺼﻠﺏ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ.
107