Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
C F M
56-5B
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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 78
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78-HIGHLIGHTS Page 1 of 1
REVISION NO. 57 May 01/08
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CHAPTER 78
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
EXHAUST - GENERAL
_________________ 78-00-00
DESCRIPTION AND OPERATION 1 101-199, 901-999
General 1 101-199, 901-999
Description 1 101-199, 901-999
Hot Exhaust System 1 101-199, 901-999
Fan Exhaust 1 101-199, 901-999
Thrust Reverser System 6 101-199, 901-999
_______________
THRUST REVERSER 78-30-00
DESCRIPTION AND OPERATION 1 101-199, 901-999
General 1 101-199, 901-999
Direct thrust configuration 1 101-199, 901-999
Reverse thrust configuration 1 101-199, 901-999
Description 1 101-199, 901-999
Operation 5 101-199, 901-999
Thrust Reverser Stow Position 5 101-199, 901-999
Thrust reverser deploy sequence 5 101-199, 901-999
Thrust Reverser Stow Sequence 6 101-199, 901-999
________________
THRUST REVERSER 78-30-00
MAINTENANCE PRACTICES 201 101-199, 901-999
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
Make the Thrust Reverser 201 101-199, 901-999
Unserviceable for Maintenance
Make the Thrust Reverser 206 101-199, 901-999
Serviceable after Maintenance
Thrust Reverser Hydraulic System 208 101-199, 901-999
Bleed Procedure
________________
THRUST REVERSER 78-30-00
SERVICING 301 101-199, 901-999
Drain the Pipes of the Actuator 301 101-199, 901-999
System
Drain the Pipes of the Latch 307 101-199, 901-999
System
________________
THRUST REVERSER 78-30-00
DEACTIVATION/REACTIVATION 401 101-199, 901-999
Deactivation of the Thrust 401 101-199, 901-999
Reverser System
Refer to the MMEL TASK: 78-30-01 401 101-199, 901-999
Reactivation of Thrust Reverser 411 101-199, 901-999
Refer to the MMEL TASK: 78-30-01 411 101-199, 901-999
78-CONTENTS Page 2
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
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78-CONTENTS Page 3
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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4104KS3, 4104KS4)
Installation of the Blocker Door 406 101-199, 901-999
Stow-switch (4104KS1, 4104KS2,
4104KS3, 4104KS4)
SWITCH - BLOCKER DOOR STOW 78-31-18
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Stow-switches (4104ks1, 4104ks2,
4104ks3, 4104ks4)
LATCH - BLOCKER DOOR 78-31-19
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Blocker Door 401 101-199, 901-999
Latches (3002KM1, 3002KM2,
3002KM3, 3002KM4)
Installation of the Blocker Door 408 101-199, 901-999
Latches (3002KM1, 3002KM2,
3002KM3, 3002KM4)
LATCH - BLOCKER DOOR 78-31-19
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Blocker Door Latches, Hinges and
Adjacent Structure (3002KM1,
3002KM2, 3002KM3, 3002KM4, )
General Visual Inspection of 608 101-199, 901-999
Blocker Door latches, Hinges and
Adjacent Structure (Blocker Doors
Deployed)
ACTUATOR - BLOCKER DOOR 78-31-41
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Blocker Door 401 101-199, 901-999
Hydraulic Actuator (3001KM1,
3001KM2, 3001KM3, 3001KM4)
Installation of the Blocker Door 412 101-199, 901-999
Hydraulic Actuator (3001KM1,
3001KM2, 3001KM3, 3001KM4)
ACTUATOR - BLOCKER DOOR 78-31-41
ADJUSTMENT/TEST 501 101-199, 901-999
Operational Check of Actuator 501 101-199, 901-999
Secondary Lock Mechanism
ACTUATOR - BLOCKER DOOR 78-31-41
INSPECTION/CHECK 601 101-199, 901-999
Check Secondary Lock Mechanism 601 101-199, 901-999
Indicator Position of Pivoting
Door Actuators (Lock)
General Visual Inspection of 607 101-199, 901-999
Actuator Rod End Attachments
78-CONTENTS Page 4
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CHAPTER 78
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TABLE OF CONTENTS
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(Blocker Doors Deployed)
Detailed Visual Inspection of the 611 101-199, 901-999
Door Actuator
HARNESS - THRUST REVERSER 78-31-42
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Left Electrical 401 101-199, 901-999
Harness
Installation of the Left 408 101-199, 901-999
Electrical Harness
Removal of the Right Electrical 413 101-199, 901-999
Harness
Installation of the Right 419 101-199, 901-999
Electrical Harness
Removal of the Electrical Junction 424 101-199, 901-999
Box Bracket
Installation of the Electrical 427 101-199, 901-999
Junction Box Bracket
HARNESS - THRUST REVERSER 78-31-42
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
electrical Harness
TUBES - THRUST REVERSER 78-31-49
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Return Pipe of the 401 101-199, 901-999
Left Latch
Installation of the Return Pipe of 406 101-199, 901-999
the Left Latch
Removal of the Upper Supply Pipe 410 101-199, 901-999
of the Left Latch
Installation of the Upper Supply 416 101-199, 901-999
Pipe of the Left Latch
Removal of the Lower Supply Pipe 420 101-199, 901-999
of the Left Latch
Installation of the Lower Supply 426 101-199, 901-999
Pipe of the Left Latch
Removal of the Lower Supply Pipe 430 101-199, 901-999
of the Right Latch
Installation of the Lower Supply 436 101-199, 901-999
Pipe of the Right Latch
Removal of the Upper Supply Pipe 440 101-199, 901-999
of the Right Latch
Installation of the Upper Supply 446 101-199, 901-999
Pipe of the Right Latch
Removal of the Return Pipe of the 450 101-199, 901-999
Right Latch
Installation of the Return Pipe of 454 101-199, 901-999
78-CONTENTS Page 5
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CHAPTER 78
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TABLE OF CONTENTS
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the Right Latch
Removal of the Upper Rod Supply 458 101-199, 901-999
Hose
Installation of the Upper Rod 462 101-199, 901-999
Supply Hose
Removal of the Rod Supply Pipe of 466 101-199, 901-999
the Left Actuator
Installation of the Rod Supply 472 101-199, 901-999
Pipe of the Left Actuator
Removal of the Head Supply Pipe of 478 101-199, 901-999
the Left Actuator
Installation of the Head Supply 484 101-199, 901-999
Pipe of the Left Actuator
Removal of the Rod Supply Pipe of 488 101-199, 901-999
the Right Actuator
Installation of the Rod Supply 494 101-199, 901-999
Pipe of the Right Actuator
Removal of the Head Supply Pipe of 498 101-199, 901-999
the Right Actuator
Installation of the Head Supply A404 101-199, 901-999
Pipe of the Right Actuator
Removal of the Upper Head Supply A408 101-199, 901-999
Hose
Installation of the Upper Head A412 101-199, 901-999
Supply Hose
Removal of the Head Supply A416 101-199, 901-999
Junction Pipe
Installation of the Head Supply A422 101-199, 901-999
Junction Pipe
Removal of the Left or Right A426 101-199, 901-999
Supply Pipe of the Door-Opening
Actuator
Installation of the Left or Right A432 101-199, 901-999
Supply Pipe of the Door-Opening
Actuator
Removal of the Left or Right Inner A436 101-199, 901-999
Supply Pipe of the Door-Opening
Actuator
Installation of the Left or Right A441 101-199, 901-999
Inner Supply Pipe of the
Door-Opening Actuator
Removal of the Lock-Out Bolt A445 101-199, 901-999
Storage Bracket
Installation of the Lock-Out Bolt A449 101-199, 901-999
Storage Bracket
Removal of the Upper Swivel Joints A453 101-199, 901-999
78-CONTENTS Page 6
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CHAPTER 78
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
Installation of the Upper Swivel A458 101-199, 901-999
Joints
Removal of the Hydraulic Line A463 101-199, 901-999
Upper, Double and Lower Brackets
Installation of the Hydraulic Line A467 101-199, 901-999
Upper, Double and Lower Brackets
Removal of the Hydraulic Junction A472 101-199, 901-999
Box
Installation of the Hydraulic A476 101-199, 901-999
Junction Box
Removal of the Lower Swivel Joints A480 101-199, 901-999
Installation of the Lower Swivel A484 101-199, 901-999
Joints
Removal of the Interface Bracket, A488 101-199, 901-999
HCU Bracket and Hydraulic Line
Middle Bracket
Installation of the Interface A494 101-199, 901-999
Bracket, HCU Bracket and Hydraulic
Line Middle Bracket
Removal of the Lower Head Supply B400 101-199, 901-999
Hose
Installation of the Lower Head B404 101-199, 901-999
Supply Hose
Removal of the Lower Rod Supply B408 101-199, 901-999
Hose
Installation of the Lower Rod B412 101-199, 901-999
Supply Hose
Removal of the Rod Supply Junction B416 101-199, 901-999
Pipe
Installation of the Rod Supply B422 101-199, 901-999
Junction Pipe
TUBES - THRUST REVERSER 78-31-49
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Hydraulic Pipes
General Visual Inspection of 617 101-199, 901-999
Hydraulic Tubing and Hoses
(Blocker Doors Deployed)
CONTROL UNIT - HYDRAULIC 78-31-51
SERVICING 301 101-199, 901-999
Replacement of the Hydraulic 301 101-199, 901-999
Control Unit Filter
CONTROL UNIT - HYDRAULIC 78-31-51
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Hydraulic Control 401 101-199, 901-999
Unit
78-CONTENTS Page 7
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CHAPTER 78
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TABLE OF CONTENTS
_________________
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SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
Installation of the Hydraulic 410 101-199, 901-999
Control Unit
Removal of the Filter Clogging 420 101-199, 901-999
Indicator
Installation of the Filter 424 101-199, 901-999
Clogging Indicator
CONTROL UNIT - HYDRAULIC 78-31-51
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Hydraulic Control Unit
78-CONTENTS Page 8
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CHAPTER 78
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Left or Right Half 401 101-199, 901-999
Door of Thrust Reverser
Installation of the Left or Right 415 101-199, 901-999
Half Door of Thrust Reverser
COWL - THRUST REVERSER 78-32-11
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Thrust Reverser
Detailed Visual Inspection of the 617 101-199, 901-999
Inner Barrel Heatshield and Fire
Protective Coating
DOOR - BLOCKER 78-32-41
MAINTENANCE PRACTICES 201 101-199, 901-999
Installation of the Safety Sleeve 201 101-199, 901-999
on Blocker Door Actuator
Removal of the Safety Sleeve from 204 101-199, 901-999
Blocker Door Actuator
Manual Deployment of the Blocker 207 101-199, 901-999
Door
Manual Stowing of the Blocker Door 212 101-199, 901-999
DOOR - BLOCKER 78-32-41
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Lower Blocker Door 401 101-199, 901-999
Installation of the Lower Blocker 410 101-199, 901-999
Door
Removal of the Upper Blocker Door 415 101-199, 901-999
Installation of the Upper Blocker 422 101-199, 901-999
Door
Removal of the Latch Fitting and 428 101-199, 901-999
Latch Back Plate
Installation of the Latch Fitting 432 101-199, 901-999
and Latch Back Plate
Removal of the Kicker Plate from 436 101-199, 901-999
the Blocker Door
Installation of the Kicker Plate 440 101-199, 901-999
from the Blocker Door
DOOR - BLOCKER 78-32-41
ADJUSTMENT/TEST 501 101-199, 901-999
Alignment of the Blocker Door 501 101-199, 901-999
DOOR - BLOCKER 78-32-41
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Blocker Door
Detailed Visual Inspection of the 611 101-199, 901-999
Blocker Door Seals
General Visual Inspection of the 618 101-199, 901-999
78-CONTENTS Page 9
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
Blocker Door Seals (Bloocker Doors
Deployed)
Inspection/Check of the Latch 622 101-199, 901-999
Fitting Pin and Roller
RAMP FAIRING 78-32-42
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Ramp Fairing 401 101-199, 901-999
Installation of the Ramp Fairing 409 101-199, 901-999
Removal of the Upper Rear Fairing 416 101-199, 901-999
Installation of the Upper Rear 420 101-199, 901-999
Fairing
RAMP FAIRING 78-32-42
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Ramp Fairing
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CHAPTER 78
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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____ EFFECTIVITY
Half Door Latches
Installation of the Thrust 406 101-199, 901-999
Reverser Half Door Latches
Removal of the Thrust Reverser 410 101-199, 901-999
Half Door Stirrups
Installation of the Thrust 415 101-199, 901-999
Reverser Half Door Stirrups
Removal of the Thrust Reverser 419 101-199, 901-999
Half Door Centering Pins
Installation of the Thrust 421 101-199, 901-999
Reverser Half Door Centering Pins
LATCH - COWL 78-36-41
ADJUSTMENT/TEST 501 101-199, 901-999
Adjustment of the Thrust Reverser 501 101-199, 901-999
Half Door Latches
Inspection of the Thrust Reverser 507 101-199, 901-999
Half Door Latches
LATCH - COWL 78-36-41
INSPECTION/CHECK 601 101-199, 901-999
Visual Inspection of the Thrust 601 101-199, 901-999
Reverser Half Door Latches
ADAPTOR - RING ASSEMBLY 78-36-42
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Adapter Ring 401 101-199, 901-999
Assembly
Installation of the Adapter Ring 419 101-199, 901-999
Assembly
ADAPTOR - RING ASSEMBLY 78-36-42
ADJUSTMENT/TEST 501 101-199, 901-999
Adjustment of the LH or R/H Thrust 501 101-199, 901-999
Reverser J Ring on Wing
ADAPTOR - RING ASSEMBLY 78-36-42
INSPECTION/CHECK 601 101-199, 901-999
Detailed Visual Inspection of the 601 101-199, 901-999
Adaptor Ring Assembly
Detailed Visual Inspection of the 616 101-199, 901-999
Engine Outer Flanges and the
Thrust Reverser J Ring
ACTUATOR - COWL OPENING 78-36-51
REMOVAL/INSTALLATION 401 101-199, 901-999
Removal of the Thrust Reverser 401 101-199, 901-999
Half Door Opening Actuator
Installation of the Thrust 407 101-199, 901-999
Reverser Half Door Opening
Actuator
ACTUATOR - COWL OPENING 78-36-51
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CHAPTER 78
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TABLE OF CONTENTS
_________________
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SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
INSPECTION/CHECK 601 101-199, 901-999
Visual Inspection of the Thrust 601 101-199, 901-999
Reverser Half Door Opening
Actuator
78-CONTENTS Page 12
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EXHAUST - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
(Ref. Fig. 001, 002, 003, 004)
The engine exhaust section directs fan discharge air for either normal or
reverse thrust operation.
- In forward thrust mode:
The fan air flow and burnt gases are evacuated directly at the back.
Part of the air absorbed by the fan is directly evacuated to the outside ;
the remaining part is sent to the engine combustion chamber and burnt
gases are ejected through hot exhaust.
- In thrust reverser mode:
The thrust reverser system reverses cold fan air by means of pivoting
doors, integrated in the short nacelle body, turns the engine airflow
forward and provide a braking effect for the aircraft on the ground.
Thrust reverser mode can be operated only on the ground.
2. ___________
Description
The exhaust system consists of a core nozzle for hot exhaust and a fan
reverser which incorporates the thrust reverser system and fan nozzle for
fan air exhaust.
B. Fan Exhaust
(Ref. 78-11-00)
(Ref. Fig. 004)
The fan thrust reverser assembly forms a part of the nacelle and provides
an annulus for exit of the fan flow in forward thrust conditions.
It consists of fixed cowls, with pivoting doors which form :
- a continuation of the nacelle aerodynamic line
- the outer wall of the exhaust nozzle.
This outer wall contains an inner cowl forming the inner wall of the
exhaust nozzle.
The fan thrust reverser assembly is hinged to the pylon and clamped to
the engine fan frame.
R
EFF :
101-199, 901-999, 78-00-00
Page 1
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Exhaust - General
Figure 001
R
EFF :
101-199, 901-999, 78-00-00
Page 2
Feb 01/07
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R
EFF :
101-199, 901-999, 78-00-00
Page 3
Feb 01/07
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R
EFF :
101-199, 901-999, 78-00-00
Page 4
Feb 01/07
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Exhaust Modes
Figure 004
R
EFF :
101-199, 901-999, 78-00-00
Page 5
Feb 01/07
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56-5B
C. Thrust Reverser System
(Ref. 78-30-00)
(Ref. Fig. 004)
The fan thrust reverser assembly uses part of engine exhaust power to
provide additional aerodynamic braking during aircraft landing.
The fan thrust reverser assembly is hydraulically actuated by the
hydraulic pump mounted on the associated engine.
It is controlled by a lever hinged to the corresponding throttle control
lever from the cockpit through two redundant and segregated circuits. The
first one is EIU/ECU/HCU, the second one being SEC/static relay/SOV.
R
EFF :
101-199, 901-999, 78-00-00
Page 6
Feb 01/07
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HOT EXHAUST - DESCRIPTION AND OPERATION
_______________________________________
1. _______
General
The hot exhaust consists of a center body and a conical primary nozzle.
The nozzle directs the primary exhaust gas aft and regulates the gas stream
flow.
(1) Description
(Ref. Fig. 001)
The primary nozzle is composed of a forward flange for attachement to
the engine outer primary exhaust frame (A6 flange) with 16 bolts, a
conventional stiffened sheet metal inner and outer skin, and a
forward bulkhead. A spring seal is attached to the outer barrel which
interfaces with the pylon. The outer barrels are of skin and frame
construction. The primary nozzle structural assembly is a riveted
conventional sheet metal structure.
(2) Drainage is provided by holes located in both the inner and outer
skins. The inner skin has one 0.312 in. diameter hole located at the
lowest point in the skin contour. The outer skin has five 0.312 in.
diameter holes located aft of each stiffener at engine center line.
B. Center Body
(1) Description
(Ref. Fig. 001)
The centerbody is composed of a forward flange for attachment to the
engine inner primary exhaust frame (A7 flange) with 16 bolts and a
stiffened sheet metal formed section with an open aft end for the
engine center vent system.
R
EFF :
101-199, 901-999, 78-11-00
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R
EFF :
101-199, 901-999, 78-11-00
Page 2
Feb 01/07
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NOZZLE - CORE - REMOVAL/INSTALLATION
____________________________________
TASK 78-11-11-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-11-11-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
R
EFF :
101-199, 901-999, 78-11-11
Page 401
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-11-11-010-051
B. Get Access
Subtask 78-11-11-040-050
Subtask 78-11-11-010-052
4. Procedure
_________
Subtask 78-11-11-480-051
A. Installation of a sling
(2) Lift the sling until it supports the weight of the core nozzle
assembly (5).
R
EFF :
101-199, 901-999, 78-11-11
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R
EFF :
101-199, 901-999, 78-11-11
Page 403
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R
EFF :
101-199, 901-999, 78-11-11
Page 404
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Subtask 78-11-11-020-050
(1) Remove the Turbine Rear Frame (TRF) drain tube (20). (Ref. TASK 71-
73-49-000-005)
(2) Remove the bolts (25), washers (30), and nuts (10) that attach the
core nozzle assembly (5) to the engine flange (88 locations).
(3) Remove the core nozzle assembly (5) from the engine.
Subtask 78-11-11-080-051
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TASK 78-11-11-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-11-11-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-11-11-010-054
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-11-11-040-052
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-11-11-480-050
A. Installation of a sling
(1) Install the HANDLING SLING (RSE1133) on the core nozzle assembly (5).
(2) Lift the core nozzle assembly (5) to the flight attitude.
Subtask 78-11-11-420-050
(1) Carefully move the core nozzle assembly forward over the centerbody.
(2) Align the core nozzle assembly (5) with the aft engine flange. Make
sure that the cutouts in the nozzle flange are aligned with the
cutouts in the engine flange.
(3) Apply anti-seize compound (Material No. CP5063) to the bolt (25)
threads and the washers (30)
NOTE : Put the countersunk side of the washer against the head of the
____
bolt.
(4) Attach the core nozzle (5) to the engine flange with the bolts (25),
washers (30), and nuts (10) (88 locations). Do not torque the nuts at
this time.
(5) Install the turbine rear frame drain tube (20). (Ref. TASK 71-73-49-
400-005)
(6) Adjust the core nozzle assembly (5) position so it is aligned for the
best exhaust gas flowpath.
(7) TORQUE the nuts (10) to between 50 and 70 lbf.in (0.56 and 0.79
m.daN).
NOTE : Start with the nuts at the 3 oclock and 9 oclock positions.
____
Then torque the nuts in sequence on opposite sides of the
engine.
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Subtask 78-11-11-080-050
5. Close-up
________
Subtask 78-11-11-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-11-11-440-050
Subtask 78-11-11-410-052
C. Close Access
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NOZZLE - CORE - INSPECTION/CHECK
________________________________
TASK 78-11-11-210-041
1. __________________
Reason for the Job
This inspection criteria is only for those portions of the nozzle that can
be observed on-wing. Therefore, the limits and remarks do not apply to the
attach ring and forward non-accessible areas of the nozzle. Inspection of
these areas should be done at the next component removal from the engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-11-11-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-11-11-010-050
B. Get Access
Subtask 78-11-11-040-051
Subtask 78-11-11-010-053
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4. Procedure
_________
Subtask 78-11-11-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R No crack permitted in Replace exhaust nozzle
R the forward 17 in. (0.43 (Ref. TASK 78-11-11-000-
R m) segment 041) and (Ref. TASK 78-11-
11-400-041).
B. Gouge or scratch 0.010 in. (0.25 mm) Monitor at A check. For
maximum depth permanent repair (Ref. CMM
781105).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
0.25 in. (6.35 mm)
minimum radius
B. Gouge or scratch 0.010 in. (0.25 mm) Monitor at A check. For
maximum depth permanent repair (Ref. CMM
781105).
5. Close-up
________
Subtask 78-11-11-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-11-11-440-057
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Subtask 78-11-11-410-050
C. Close Access
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CENTERBODY - REMOVAL/INSTALLATION
_________________________________
TASK 78-11-12-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-11-12-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-11-12-010-050
4. Procedure
_________
Subtask 78-11-12-020-050
(1) Remove the nut (10) and washers (15) attaching centerbody to the
engine. Discard nuts.
NOTE : The nuts that attach the centerbody to the engine must be
____
discarded and new nuts installed when the centerbody is
remplaced.
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Centerbody
Figure 401/TASK 78-11-12-991-300
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TASK 78-11-12-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-11-12-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(3) Make sure that the core nozzle is removed (Ref. TASK 78-11-11-000-
041).
4. Procedure
_________
Subtask 78-11-12-420-050
NOTE : Make sure there are two rows of drain holes on the centerbody. If
____
not, refer to SB RA32178-4 Addition of Centerbody Drain Holes.
(1) Put the centerbody (5) on the studs in the engine flange.
(2) Attach centerbody to the engine studs with new nuts (10) and washers
(15).
NOTE : Make sure that you attach the centerbody to the engine with
____
new nuts. Do not use nuts that were used before.
(4) TORQUE nuts (10) to between 220 and 240 lbf.in (2.48 and 2.71 m.daN).
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5. Close-up
________
Subtask 78-11-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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CENTERBODY - INSPECTION/CHECK
_____________________________
TASK 78-11-12-210-042
1. __________________
Reason for the Job
This inspection criteria is only for those portions of the centerbody that
can be observed on-wing. Therefore, the limits and remarks do not apply to
the engine attach ring and forward non-accessible areas of the centerbody.
Inspection of these areas should be done at the next component removal from
the engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-11-12-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
4. Procedure
_________
Subtask 78-11-12-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
permanent repair (Ref. CMM
781105).
B. Gouge or scratch 0.010 in. (0.25 mm) Monitor at A check. For
maximum depth. permanent repair (Ref. CMM
781105).
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Centerbody
Figure 601/TASK 78-11-12-991-301- 12 (SHEET 1)
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Centerbody
Figure 601/TASK 78-11-12-991-301- 22 (SHEET 2)
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5. Close-up
________
Subtask 78-11-12-869-051
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-11-12-942-050
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THRUST REVERSER - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
(Ref. Fig. 001)
The fan thrust reverser is located immediatly downstream of the fan frame.
An adaptor ring attached to the rear engine fan frame interfaces between the
engine and the reverser itself.
2. ___________
Description
(Ref. Fig. 002, 003)
To give access to the engine, the reverser consists of two half-fan ducts
cowls (D - ducts) hinged at pylon and latched at the bottom. The cowl
opening system is used for maintenance purpose only. It is hydraulically
actuated and composed of an actuator on each cowl, a hydraulic junction box
and the associated pipings (Ref. 78-36-00).
The thrust reverser includes:
- two blocker doors on each cowl, acoustic linings, a pressure relief system
and fire walls (Ref. 78-32-00).
- LP turbine case and core compartment cooling systems (Ref. 75-00-00).
- a thrust reverser system composed of :
(Ref. 78-36-00)
- a hydraulic control unit (HCU) with:
a pressurizing valve
a directional valve
a pressure switch
a flow limiter
a filter and clogging indicator
a bleed valve
a check valve restrictor
a mechanical inhibition
- associated to each four pivoting blocker doors:
an actuator including secondary lock
a stow switch
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Hydraulic Supply
Figure 003
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a deploy switch
a primary lock
- and associated piping and electrical harnesses
- a Shut-Off Valve (SOV) and associated filter (located in the pylon)
3. _________
Operation
(Ref. Fig. 002, 003)
(1) When the thrust reverser function is not selected the thrust reverser
blocker doors are locked stowed.
Four locks, one per blocker door locks the doors in the stowed
position and assure the primary lock.
A redundant secondary lock is provided for stowed position by a
system of claws inside each blocker door actuators.
The thrust reverser system using hydraulic power for stowing or
deploying sequence is isolated and depressurized through the HCU and
the SOV. The depressurisation is checked by the HCU pressure switch.
The stow and lock position is checked on each blocker door by a stow
switch. Each switch is dual and includes two cells, one dedicated to
each channel of the HCU.
(2) Autorestow
The autorestow function is activated by the ECU to close and lock the
thrust reverser blocker doors in case of abnormal unstowed position
detection. This function is active only on ground and can be
commanded only twice.
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After primary locks disengagement , the HCU provides the actuators with
the hydraulic power.
- The secondary locks included in each actuator are released.
- The actuators deploy the pivoting blocker doors.
- The deploy switches send to the ECU a full deployment information
signal.
- When the deploy switches are pressed the ECU closes the HCU
pressurizing valve to prepare the stow sequence and allows Max reverse
thrust to be applied.
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THRUST REVERSER - MAINTENANCE PRACTICES
_______________________________________
TASK 78-30-00-481-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-055
B. Get Access
4. Procedure
_________
Subtask 78-30-00-040-053
(1) Move the HCU lever forward to make the thrust reverser unserviceable
(see sheet .1).
(2) Install the LOCK-OUT PIN (HIX3008) to hold the lever in the OFF
position (see sheet.2).
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INTENTIONALLY BLANK
78-30-00
Page 203
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TASK 78-30-00-081-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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Subtask 78-30-00-010-056
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 78-30-00-440-053
(1) Remove the LOCK-OUT PIN (HIX3008) from the HCU lever OFF position
(see sheet.2).
(2) Move the HCU lever aft to make the thrust reverser serviceable (see
sheet.1).
5. Close-up
________
Subtask 78-30-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-30-00-710-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notice
No specific Skydrol resistant transparent tube
No specific access platform 1 m (3 ft. 3 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-052
B. Get Access
4. Procedure
_________
Subtask 78-30-00-710-052
A. Bleed the air from the thrust reverser hydraulic system as follows:
WARNING : DO NOT OPEN THE HCU BLEED VALVE WHEN THE HYDRAULIC CIRCUIT IS
_______
PRESSURIZED.
REMOVAL OF THE CAP WHEN THE HYDRAULIC CIRCUIT IS PRESSURIZED
CAN RESULT IN INJURY TO PERSONS.
(1) Operate the thrust reverser for 10 deploy-to-stow cycles (Ref. TASK
78-31-00-710-042).
Make sure that the thrust reverser doors operate smoothly.
(3) If the doors shake during opening or closing, do this HCU bleeding
procedure:
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(b) Make sure that the hydraulic reservoirs are pressurized at 50 psi
(3.45 bar) (Ref. TASK 29-14-00-614-002).
(c) Put a container below the HCU bleed valve to catch the hydraulic
fluid.
(d) Remove the cap from the HCU bleed valve and attach one end of the
Skydrol resistant transparent tube to the valve.
(e) Put the other end of the transparent tube in the container.
(f) Slowly open the bleed valve and allow hydraulic fluid to drain.
NOTE : Use a second wrench to hold the HCU bleed valve when you
____
turn the nut to close the valve.
(i) If the doors shake during opening or closing, repeat the HCU
bleeding procedure as follows :
NOTE : Do not repeat the HCU bleeding procedure more than tow
____
times, refer to thrust reverser trouble shooting
procedure.
(k) Remove the transparent tube and install the cap on the bleed
valve.
(l) Remove the container from below the HCU bleed valve.
(m) Make sure that the level of the hydraulic fluid in the reservoir
is correct. If necessary, fill the reservoir (Ref. TASK 12-12-29-
611-001) or (Ref. TASK 12-12-29-611-002).
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5. Close-up
________
Subtask 78-30-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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THRUST REVERSER - SERVICING
___________________________
TASK 78-30-00-680-001
1. __________________
Reason for the Job
The thrust reverser consists of a left and right half door. Each half
includes an upper and a lower blocker door actuator and a latch mechanism.
The actuators and latch mechanism are hydraulically operated. When you drain
the lower actuator and latch mechanism you also drain the upper.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-30-00-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-053
B. Get Access
Subtask 78-30-00-040-051
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4. Procedure
_________
Subtask 78-30-00-680-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Put a container 1 USgal (4 l) under the lower blocker door actuator.
(2) Disconnect the nuts of head and rod supply hoses from the actuator.
Let the hydraulic fluid drain completely from the hoses.
(3) Reconnect the nut of the head supply hose on the lower blocker door
actuator.
(4) TORQUE the nut to between 2.7 and 3.0 m.daN (19.91 and 22.12 lbf.ft)
(5) Reconnect the nut of the rod supply hose on the lower blocker door
actuator.
(6) TORQUE the nut to between 1.5 and 1.7 m.daN (11.06 and 12.53 lbf.ft)
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5. Close-up
________
Subtask 78-30-00-440-051
Subtask 78-30-00-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-30-00-680-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-054
B. Get Access
Subtask 78-30-00-040-052
4. Procedure
_________
Subtask 78-30-00-680-051
(1) Put a container 1 USgal (4 l) under the lower and upper blocker door
latches.
(2) Disconnect the nuts of the return and supply pipes from the lower and
upper blocker door latches. Let the hydraulic fluid drain completely
from the pipes.
(3) Reconnect the nuts of the return and supply pipes on the lower and
upper blocker door latches.
(4) TORQUE the nut to between 1.5 and 1.7 m.daN (11.06 and 12.53 lbf.ft).
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5. Close-up
________
Subtask 78-30-00-440-052
Subtask 78-30-00-410-054
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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THRUST REVERSER - DEACTIVATION/REACTIVATION
___________________________________________
TASK 78-30-00-040-040
CAUTION : NEVER BLANK OFF HYDRAULIC CONTROL UNIT (HCU) RETURN HOSE AND RELEASE
_______
AIRCRAFT (EVEN IF THRUST REVERSER IS DEACTIVATED). THIS ACTION MAY
RESULT IN THRUST REVERSER SYSTEM PRESSURIZATION.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-050
B. Get Access
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4. Procedure
_________
Subtask 78-30-00-040-050-A
WARNING : MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE
_______
THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO THE REVERSER.
(a) Make sure the blocker doors are closed and flush with the thrust
reverser structure.
(b) Pull the blocker door with your hand to make sure the door cannot
open.
(a) Remove the quick-release pin from the operational position on the
HCU (see sheet.1).
(b) Move the inhibit lever from the operational position to the OFF
position.
(c) Install the quick-release pin to hold the inhibit lever in the
OFF position (see sheet.2).
(3) Do a test of the deploy switches and make sure that they are
operative.
1
_ If the following message is present, replace the four deploy
switches (Ref. TASK 78-31-17-000-001) and (Ref. TASK 78-31-17-
400-001) and do the test again:
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- DEPL SW, J5/J6,ECU
2
_ If the following message is present, replace the four stow
switches (Ref. TASK 78-31-18-000-001) and (Ref. TASK 78-31-18-
400-001) and do the test again:
- STOW SW, J5/J6,ECU
3
_ If the following message is present, replace the four deploy
switches (Ref. TASK 78-31-17-000-001), (Ref. TASK 78-31-17-
400-001) and the four stow switches (Ref. TASK 78-31-18-000-
001), (Ref. TASK 78-31-18-000-001) and do the test again:
- DPLSTW SW,J5/6,ECU
4
_ If the ECAM warning ENG 1(2) REV PRESSURIZED appears together
with one of the following messages, troubleshoot per (Ref. TSM
78 PB101)
- HCU(TRPV OPEN) or HCU(TRPV), HYD
5
_ If one of the following messages is present, troubleshoot and
do the test again:
- EIU,HCU or TR LOCK, TR ACT
6
_ If the message HCU (TRPV), HYD or HCU, TRSOV, HYD is
present and if there is no other message above mentioned,
continue the deactivation procedure.
(a) Remove the bolts (3) that attach the lockplates (2) to the
storage bracket (4).
(b) Remove the lockplates (2) from the storage bracket (4).
(c) Remove the lockout bolts (1) from the storage bracket (4).
(d) Remove the screws (5) that attach the lockout fairings (6) to the
blocker doors.
(e) Attach the lockout fairings (6) to the storage bracket (4) with
the screws (5).
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(f) TORQUE screws (5) to between 0.16 and 0.19 m.daN (14.15 and 16.81
lbf.in)
(h) TORQUE the lockout bolts (1) to between 0.65 and 0.70 m.daN
(57.52 and 61.94 lbf.in).
(5) Put the lockplates (2) over the lockout bolts (1) and install the
bolts (3).
(6) TORQUE the bolts (3) to between 0.33 and 0.45 m.daN (29.20 and 39.82
lbf.in).
Subtask 78-30-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-30-00-710-051
(1) Make sure that these fault messages are not in view:
- STOW SW, J5/J6,ECU or DEPL SW,J5/J6,ECU or DPLSTW SW,J5/6,ECU
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5. Close-up
________
Subtask 78-30-00-941-051
A. Safety Precautions
(1) In the cockpit, install a warning notice to show the reverser cannot
operate.
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TASK 78-30-00-440-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-30-00-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-30-00-010-051
B. Get Access
4. Procedure
_________
Subtask 78-30-00-440-050
(1) Remove the screws (5) that attach the lockout fairings (6) to the
storage bracket (4).
(Ref. Fig. 402/TASK 78-30-00-991-302)
(2) Remove the bolts (3) that attach the lockplates (2) to the blocker
door.
(Ref. Fig. 403/TASK 78-30-00-991-303)
(3) Remove the lockout bolts (1) from the blocker doors.
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(5) Attach the lockplates (2) to the storage bracket (4) with the bolts
(3).
(6) TORQUE bolt (3) to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
(7) Attach the lockout fairings (6) to the blocker doors with the screws
(5).
(Ref. Fig. 402/TASK 78-30-00-991-302)
(8) TORQUE screw (5) to between 15 and 17 lbf.in (0.16 and 0.19 m.daN).
(a) Remove the quick-release pin that holds the inhibit lever on the
HCU in the OFF position (see sheet.2).
(b) Move the inhibit lever from the OFF position to the operational
position (see sheet.1).
5. Close-up
________
Subtask 78-30-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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THRUST REVERSER CONTROL AND INDICATING - DESCRIPTION AND OPERATION
__________________________________________________________________
1. _______
General
(Ref. Fig. 001, 002, 003, 004)
The thrust reverser is controlled from the cockpit by means of the throttle
control lever and is only operative on ground.
A thrust reverser control lever, when actuated, allows the throttle control
lever to be moved rearward in the reverse thrust selection area and the
thrust reverser to be controlled by the Electronic Control Unit (ECU). The
throttle control lever, when actuated in the reverse thrust selection area,
allows the SOV to be opened through the SEC and a static relay.
The ECU incorporates a thrust reverser command logic based on throttle
control lever selection, thrust reverser feedback position and ground/flight
configuration, the calculated Mach number, which generates a command signal
to the pressurizing valve and the directional valve.
The signal from the ECU to the directional valve is fed to an inhibition
relay controlled by the Engine Interface Unit (EIU) according to throttle
control lever position.
Each channel of the ECU can control and monitor the thrust reverser.
The hydraulic power required for the actuator is supplied from the normal
hydraulic system.
During blocker doors transient, the ECU commands the engine to idle.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
4102KS PRESS SW-HCV 78-31-16
4103KS1 SW-BLOCKER DOOR DEPLOY, L 78-31-17
4103KS2 SW-BLOCKER DOOR DEPLOY, R 78-31-17
4104KS1 SW-BLOCKER DOOR STOW, UPPER R 78-31-18
4104KS2 SW-BLOCKER DOOR STOW, LOWER R 78-31-18
4104KS3 SW-BLOCKER DOOR STOW, LOWER L 78-31-18
4104KS4 SW-BLOCKER DOOR STOW, UPPER L 78-31-18
3002KM1 LATCH-BLOCKER DOOR, UPPER R 78-31-19
3002KM2 LATCH-BLOCKER DOOR, LOWER R 78-31-19
3002KM3 LATCH-BLOCKER DOOR, LOWER L 78-31-19
3002KM4 LATCH-BLOCKER DOOR, UPPER L 78-31-19
3001KM1 ACTUATOR-BLOCKER DOOR, UPPER R 78-31-41
3001KM2 ACTUATOR-BLOCKER DOOR, LOWER R 78-31-41
3001KM3 ACTUATOR-BLOCKER DOOR, LOWER L 78-31-41
3001KM4 ACTUATOR-BLOCKER DOOR, UPPER L 78-31-41
4101KS1 HCU-THRUST REV, 1 78-31-51
4101KS2 HCU-THRUST REV, 2 78-31-51
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3. Indicating
__________
(Ref. Fig. 005)
The thrust reverser system and thrust reverser operating sequences are
monitored through warnings and REV indication on the lower ECAM display
unit.
Pressure switch, stow position switches and deploy position switches
information are sent to the ECU.
ECAM warning will be displayed in case of fault detection: these warnings
are NO GO conditions for the aircraft dispatch.
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THRUST REVERSER CONTROL AND INDICATING - ADJUSTMENT/TEST
________________________________________________________
TASK 78-31-00-710-042
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-00-861-050
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Subtask 78-31-00-860-053
B. Do the EIS start procedure (upper and lower ECAM display unit only)
(Ref. TASK 31-60-00-860-001).
Subtask 78-31-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 78-31-00-863-050
FOR 1000EM1
Pressurize the Green hydraulic system with the Yellow hydraulic system
through the PTU (Ref. TASK 29-23-00-863-001).
On the lower display unit of the ECAM system:
- Make sure that the HYD page shows that the pressure of the Green system
is 3000 PSI.
FOR 1000EM2
Pressurize the auxiliary Yellow hydraulic system (Ref. TASK 29-24-00-863-
001).
On the lower display unit of the ECAM system:
- Make sure that the HYD page shows that the pressure of the Yellow
system is 3000 psi (206.84 bar).
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Subtask 78-31-00-860-054
(a) release the FADEC GND PWR 1 (2) pushbutton switch (on the
pushbutton switch, the ON legend is on).
(a) make sure that the SEC1 pushbutton switch is on (on the pusbutton
switch the OFF legend is off).
(3) On the left or right MCDU, get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012)
4. Procedure
_________
Subtask 78-31-00-710-050
A. Do this test:
(Ref. Fig. 501/TASK 78-31-00-991-300-A)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the - The ECU 1(2) CHAN A page comes into
FADEC 1 A (2 A) indication to get view.
the FADEC 1 A (2 A) program.
2. Push the line key adjacent to the - The THRUST REVERSER TEST ENGINE 1(2)
T/R TEST indication. CHANNEL A menu comes into view.
3. Push the line key adjacent to the - The CONFIRM START OF TEST indication
START TEST indication. comes into view.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : As soon this key is
____
pushed, you must move the
throttle control lever in
the 35 subsequent seconds.
5. Put the throttle control lever in - The thrust reversers of the engine 1
the MAX REVERSE position. (2) operate.
On the upper display unit of the ECAM
system:
- The REV indication in the N1
indicator of the engine 1 (2) must
show in amber when the thrust
reversers operate.
- It must become green when the thrust
reversers are deployed and locked.
6. When the SET THROTTLE LEVER OF - The thrust reversers of the engine 1
TEST ENGINE TO FWD IDLE (2) stow.
indication shows, put the On the upper display unit of the ECAM
throttle control lever in the system:
IDLE position (zero on the - The REV indication must be amber when
scale). the thrust reversers operate.
- It must go out of view when the
thrust reversers are stowed and
locked.
On the MCDU:
- TEST OK indication comes into view.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
10. On the MCDU, push the line key
adjacent to the RETURN
indication until the CFDS menu
page comes into view.
5. Close-up
________
Subtask 78-31-00-864-050
FOR 1000EM1
Depressurize the Green and Yellow hydraulic systems (Ref. TASK 29-23-00-
864-001).
FOR 1000EM2
Depressurize the auxiliary Yellow hydraulic system (Ref. TASK 29-24-00-
864-001).
Subtask 78-31-00-860-052
(a) push the FADEC GND PWR 1 (2) pushbutton switch. On the pushbutton
switch, the ON legend goes off.
Subtask 78-31-00-862-050
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TASK 78-31-00-710-043
Operational Test of the Thrust Reverser without CFDS - Engine Not Running
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-00-860-055
WARNING : MAKE SURE THAT THE PUMPS CAN NOT OPERATE AUTOMATICALLY. THIS IS
_______
TO PREVENT INJURY TO PERSONS WHEN YOU ENERGIZE THE AIRCRAFT
ELECTRICAL CIRCUITS.
(1) The OFF legend of the HYD/BLUE/ELEC PUMP pushbutton switch is on.
Subtask 78-31-00-861-051
Subtask 78-31-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
122VU ANTI ICE/WINDOWS/R 4DG2 W14
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
122VU ANTI ICE/PROBES/2/PHC 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
123VU ANTI ICE/L/WHSLD 1DG1 AF10
123VU ANTI ICE/R/WHSLD 1DG2 AF03
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Subtask 78-31-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 78-31-00-860-056
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off (the pushbutton switch is pushed in).
(2) Do the EIS start procedure (ECAM display units only). (Ref. TASK 31-
60-00-860-001).
Subtask 78-31-00-010-050
Subtask 78-31-00-020-050
(1) Disconnect the two connectors (channel A and channel B) from the N2
speed sensor.
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Subtask 78-31-00-480-050
WARNING : MAKE SURE THAT THE LOW FREQUENCY GENERATOR AND ITS WIRING ARE
_______
NOT IN THE DEPLOYMENT RANGE OF THE THRUST REVERSERS.
4. Procedure
_________
Subtask 78-31-00-710-051
A. Do this test:
WARNING : MAKE SURE THAT THE TRAVEL RANGE OF THE THRUST REVERSER IS CLEAR
_______
BEFORE YOU PRESSURIZE THE HYDRAULIC SYSTEM. IF NOT YOU CAN
CAUSE BAD INJURY TO PERSONNEL.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
. N2 = 60 percent
6. Set the thrust reverser control On the upper ECAM display unit:
lever of the engine 1(2) to the - The amber REV indication comes into
reverse idle position (detent). view in the N1 indication of the
engine 1(2) during the deployment.
- The REV indication changes to green
when the blocker doors are deployed
and locked.
7. Set the throttle control lever of On the upper ECAM display unit:
the engine 1(2) to the idle stop - The REV indication in the N1
position (the zero mark on the indication of the engine 1(2) changes
graduated sector). to amber during the stowage of the
blocker doors.
- The REV indication goes out of view
when the blocker doors are stowed and
locked.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push the HYD/LEAK MEASUREMENT
VALVES/B/G/Y pushbutton
switches.
- The OFF legends of these
pushbutton switches go off.
11. On the flight control panel - The OFF legend of this pushbutton
23VU: switch comes on.
- Release the FLT CTL/SEC 1
pushbutton switch.
5. Close-up
________
Subtask 78-31-00-080-050
Subtask 78-31-00-420-050
B. Connect the two connectors to the N2 speed sensor (channel A and channel
B). Tighten them with your hand plus one eight of a turn with the soft
nose pliers.
Subtask 78-31-00-710-052
C. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. On the overhead maintenance panel - The ON legend of this pushbutton
50VU: switch goes off.
- Push the ENG/FADEC GND PWR/1(2)
pushbutton switch.
Subtask 78-31-00-860-057
Subtask 78-31-00-410-050
E. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-00-862-051
Subtask 78-31-00-865-053
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1DA1, 1DA2, 2DA1, 2DA2, 2DA3, 3DA1, 3DA2, 3DA3, 4DA1, 4DA2, 4DA3, 5DA1,
5DA2, 5DA3, 4DG1, 4DG2, 1DG1, 1DG2
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TASK 78-31-00-710-043- 01
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-00-710-053
A. Start the engine 1(2) and let it become stable at ground idle (Ref. TASK
71-00-00-710-003).
4. Procedure
_________
Subtask 78-31-00-710-054
A. Do this test:
CAUTION : CAREFULLY MONITOR THE ECAM DISPLAY UNIT FOR A POSSIBLE STALL
_______
WARNING DURING THE DEPLOYMENT OF THE THRUST REVERSERS.
STOP THE ENGINE IF THERE IS A STALL WARNING OR IF THE EGT
INCREASES TO 725 DEG.C.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Set the thrust reverser control On the upper ECAM display unit:
lever of the engine 1(2) to the - The amber REV indication comes into
reverse idle position (detent). view in the N1 indication of the
engine 1(2) during the deployment.
- The REV indication changes to green
when the blocker doors are deployed
and locked.
2. Set the throttle control lever of On the upper ECAM display unit:
the engine 1(2) to the idle stop - The REV indication in the N1
position (the zero mark on the indication of the engine 1(2) changes
graduated scale). to amber during the stowage of the
blocker doors.
- The REV indication goes out of view
when the blocker doors are stowed and
locked.
5. Close-up
________
Subtask 78-31-00-710-055
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THRUST REVERSER CONTROL AND INDICATING - INSPECTION/CHECK
_________________________________________________________
TASK 78-31-00-210-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-00-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-00-010-060
B. Get Access
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(2) Put the access platform in position.
Subtask 78-31-00-040-054
Subtask 78-31-00-860-072
D. Manually bring the blocker door to deploy position (Ref. TASK 78-32-41-
860-001)
Subtask 78-31-00-081-052
Subtask 78-31-00-010-061
4. Procedure
_________
Subtask 78-31-00-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Leakage No leakage permitted If you find any leakage,
examine the supply pipes
for the the correct torque
R (Ref. TASK 78-31-49-400-
R 042), (Ref. TASK 78-31-49-
R 400-043), (Ref. TASK 78-
R 31-49-400-044) and
R (Ref. TASK 78-31-49-400-
R 045).
If leakage continues
replace the latch
R (Ref. TASK 78-31-19-000-
R 001) and (Ref. TASK 78-31-
R 19-400-001).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
4. Examine the parts
that attach the latch
fitting and roller,
look for:
5. Close-up
________
Subtask 78-31-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-00-481-052
B. Remove the safety sleeve (HIX-3005) from blocker door actuator (Ref. TASK
R 78-32-41-080-001)
Subtask 78-31-00-860-073
Subtask 78-31-00-440-054
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Subtask 78-31-00-410-061
E. Close Access
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PRESSURE SWITCH - HYDRAULIC CONTROL UNIT (4102KS) - REMOVAL/INSTALLATION
________________________________________________________________________
TASK 78-31-16-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-16-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-16-010-050
B. Get Access
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Subtask 78-31-16-040-050
Subtask 78-31-16-614-050
(1) For engine 1 depressurize the Green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the Yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 78-31-16-020-050
(1) Disconnect the pylon electrical harness from the pressure switch.
(3) Remove the sealant from the HCU and the pressure switch with a
plastic scraper.
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Pressure Switch
Figure 401/TASK 78-31-16-991-300
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(a) Clean any remaining sealant from the surfaces of the HCU and the
pressure switch with acetone (Material No. CP1039) or stoddard
solvent (Material No. CP2011) or ardrox 552 (Material No. CP2559)
or turco ind 79 (Material No. CP2560) or mag-chem teksol
(Material No. CP2566) or degreasol 99 R (Material No. CP2584) or
mag-chem skysol (Material No. CP2656) or isopropyl alcohol
(Material No. CP1041).
(6) Remove the three bolts which attach the pressure switch to the HCU.
(8) remove and discard the preformed packing (10) and the backup ring
(20).
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TASK 78-31-16-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-16-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-16-010-053
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-16-040-052
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-16-420-050
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections when you have
checked their torques.
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(a) Clean and dry the pressure switch with acetone (Material No.
CP1039) or stoddard solvent (Material No. CP2011) or ardrox 552
(Material No. CP2559) or turco ind 79 (Material No. CP2560) or
mag-chem teksol (Material No. CP2566) or degreasol 99 R (Material
No. CP2584) or mag-chem skysol (Material No. CP2656) or isopropyl
alcohol (Material No. CP1041) and dry compressed air.
(3) Lubricate the new preformed packing (10) with thrust reverser
hydraulic fluid.
(4) Install the preformed packing (10) and a new backup ring (20) on the
pressure switch.
(6) Apply mastinox 6856H (Material No. CP2317) on the three bolts.
(8) TORQUE the bolts to between 13 and 17 lbf.in (0.14 and 0.19 m.daN)
(9) Safety the bolts with lockwire 0.032 in. (0.8 mm) dia (Material No.
CP8001) or lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002).
5. Close-up
________
Subtask 78-31-16-440-050
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Subtask 78-31-16-614-051
(1) For engine 1 pressurize the Green hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
(2) For engine 2 pressurize the Yellow hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
Subtask 78-31-16-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-16-710-050
D. Bleed the air from the thrust-reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
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PRESSURE SWITCH - HYDRAULIC CONTROL UNIT (4102KS) - INSPECTION/CHECK
____________________________________________________________________
TASK 78-31-16-210-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
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3. __________
Job Set-up
Subtask 78-31-16-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-16-010-051
B. Get Access
Subtask 78-31-16-040-051
Subtask 78-31-16-010-052
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4. Procedure
_________
Subtask 78-31-16-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
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Pressure Switch
Figure 601/TASK 78-31-16-991-301
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
2. Inspect the related
hardware of the
pressure switch for:
5. Close-up
________
Subtask 78-31-16-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
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Subtask 78-31-16-440-051
Subtask 78-31-16-410-052
C. Close Access
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SWITCH - BLOCKER DOOR DEPLOY (4103KS1,4103KS2) - REMOVAL/INSTALLATION
_____________________________________________________________________
TASK 78-31-17-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-17-010-050
B. Get Access
(2) Put the access platform in position in the right side of engine.
Subtask 78-31-17-040-050
4. Procedure
_________
Subtask 78-31-17-020-050
(1) Remove the screws which attach the deploy switch access door.
(3) Remove the four bolts which attach the blocker door deploy switch.
(4) Loosen the coupling nuts of the deploy switch connectors with
softnose pliers.
(5) Disconnect the beam electrical harness from the blocker door deploy
switch.
R
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INTENTIONALLY BLANK
78-31-17
Page 403
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TASK 78-31-17-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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3. __________
Job Set-up
Subtask 78-31-17-860-053
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-17-010-057
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-17-040-054
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-17-420-050
(1) Install the blocker door deploy switch against the trigger.
(3) Tighten the coupling nuts of the deploy switch connectors with
softnose pliers.
(4) Attach the deploy switch to the blocker door with the four bolts.
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(5) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(6) Attach the deploy switch access door with the three screws.
(7) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
5. Close-up
________
Subtask 78-31-17-440-050
Subtask 78-31-17-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-17-710-050
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TASK 78-31-17-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-17-010-051
B. Get Access
(2) Put the access platform in position in the right side of the engine.
Subtask 78-31-17-040-051
Subtask 78-31-17-010-052
4. Procedure
_________
Subtask 78-31-17-020-051
(1) Remove the screws which attach the deploy switch access door.
(3) Disconnect the forward frame electrical harness from the beam
electrical harness connector.
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(4) Remove the three bolts from the beam electrical harness.
(5) Loosen the coupling nuts of the deploy switch connectors with soft
nose pliers.
(6) Disconnect the beam electrical harness from the deploy switch.
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TASK 78-31-17-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-17-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-17-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-17-420-051
(2) Install the beam electrical harness through the hole in the forward
frame.
(3) Connect the beam electrical harness to the blocker door deploy
switch.
(4) Tighten the coupling nuts of the deploy switch connectors with soft
nose pliers.
(5) Attach the beam electrical harness to the forward frame with the
three bolts.
(6) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(7) Connect the forward frame electrical harness to the beam electrical
harness.
(8) Attach the deploy switch access door with the three screws.
(9) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
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5. Close-up
________
Subtask 78-31-17-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-17-440-051
Subtask 78-31-17-410-052
C. Close Access
Subtask 78-31-17-710-051
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TASK 78-31-17-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-17-010-053
B. Get Access
(2) Put the access platform in position on the right side of the engine.
Subtask 78-31-17-040-052
Subtask 78-31-17-010-054
4. Procedure
_________
Subtask 78-31-17-020-052
(1) Remove the screw and the nut which attach the trigger.
(3) Remove the lower or upper blocker door (Ref. TASK 78-32-41-000-001)
or (Ref. TASK 78-32-41-000-002).
(4) Remove the bolt and the lock washer which attach the lever on the
beam. Discard the lock washer.
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TASK 78-31-17-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-17-010-059
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-17-040-056
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-17-420-052
(1) Install the outer and the inner levers on the beam.
(3) TORQUE the bolt to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(4) Bend the tab on the lock washer up against the bolthead.
(5) Install the lower or the upper blocker door (Ref. TASK 78-32-41-400-
001) or (Ref. TASK 78-32-41-400-002).
(6) Attach the trigger to the beam with the screw and the nut.
(7) TORQUE the nut to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
(8) Install the blocker door deploy switch (Ref. TASK 78-31-17-400-001).
5. Close-up
________
Subtask 78-31-17-440-052
Subtask 78-31-17-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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Subtask 78-31-17-710-052
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SWITCH - BLOCKER DOOR DEPLOY (4103KS1,4103KS2) - ADJUSTMENT/TEST
________________________________________________________________
TASK 78-31-17-710-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-17-941-065
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-17-010-075
B. Get Access
Subtask 78-31-17-040-065
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4. Procedure
_________
Subtask 78-31-17-710-058
(1) Method 1:
(a) Locate the beam harness (25) on the forward bulkhead of the
thrust reverser half door.
(b) Disconnect the plug F1 (E1) from the receptacle F2 (E2) (30) on
the beam harness (25).
NOTE : The Plug F1 and Receptacle F2 are on the left half door.
____
Plug E1 and Receptacle E2 are on the right half door.
1
_ Set the functional control of the ohmmeter (V16902) to OHMS.
2
_ Set the range control to the R x 1 ohms range.
3
_ Set the ohmmeter (V16902) to zero.
1
_ Connect the leads of the ohmmeter (V16902) to pins 2 and 3 of
the receptacle F2 (E2) (30). Check that the dial on the
ohmmeter is at infinity.
a
_ Manually open the upper and lower blocker doors to the
fully deployed position. The dial on the ohmmeter (V16902)
will move to zero.
b
_ While moving the upper and lower deploy switch lever
laterally make sure that the ohmmeter (V16902) remains at <
1 ohm. If the ohmmeter does not remain at < 1 ohm replace
the deploy switch lever (Ref. CMM 783236).
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c
_ Manually close the upper blocker door to the fully stowed
position. At the beginning of the blocker door movement,
the dial on the ohmmeter (V16902) will move to infinity.
d
_ Manually open the upper blocker door to the fully deployed
position. The dial on the ohmmeter (V16902) will move to
zero.
e
_ Manually close the lower blocker door to the fully stowed
position. At the beginning of the blocker door movement,
the dial on the ohmmeter (V16902) will move to infinity.
f
_ Manually close the upper blocker door to the fully stowed
position.
(e) Connect the leads of the ohmmeter (V16902) to pins 4 and 5 of the
receptacle F2 (E2) (30). Check that the dial on the ohmmeter is
at infinity.
1
_ Manually open the upper and lower blocker doors to the fully
deployed position. The dial on the ohmmeter (V16902) will move
to zero.
2
_ While moving the upper and lower deploy switch lever laterally
make sure that the ohmmeter (V16902) remains at < 1 ohm. If
the ohmmeter does not remain at < 1 ohm replace the deploy
switch lever (Ref. CMM 783236).
3
_ Manually close the upper blocker door to the fully stowed
position. At the beginning of the blocker door movement, the
dial on the ohmmeter (V16902) will move to infinity.
4
_ Manually open the upper blocker door to the fully deployed
position. The dial on the ohmmeter (V16902) will move to zero.
5
_ Manually close the lower blocker door to the fully stowed
position. At the beginning of the blocker door movement, the
dial on the ohmmeter (V16902) will move to infinity.
6
_ Manually close the upper blocker door to the fully stowed
position.
(f) If the switch does not operate correctly, replace the switch (15)
(Ref. TASK 78-31-17-000-001) and (Ref. TASK 78-31-17-400-001).
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Subtask 78-31-17-710-059
(1) Method 2:
NOTE : If you use method 2 you do not have to open the fan cowl
____
doors.
(a) Remove the 3 screws (10) that attach the deploy switch access
door (5).
(c) Disconnect the plug on the beam harness (25) from the receptacle
(20) on the deploy switch (15).
1
_ Set the functional control of the ohmmeter (V16902) to OHMS.
2
_ Set the range control to the R x 1 ohms range.
3
_ Set the ohmmeter (V16902) to zero.
1
_ Connect the leads of the ohmmeter (V16902) to pins 2 and 3 of
the receptacle F2 (E2) (30). Check that the dial on the
ohmmeter is at infinity.
a
_ Manually open the upper and lower blocker doors to the
fully deployed position. The dial on the ohmmeter (V16902)
will move to zero.
b
_ Manually close the upper blocker door to the fully stowed
position. At the beginning of the blocker door movement,
the dial on the ohmmeter (V16902) will move to infinity.
c
_ Manually open the upper blocker door to the fully deployed
position. The dial on the ohmmeter (V16902) will move to
zero.
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d
_ Manually close the lower blocker door to the fully stowed
position. At the beginning of the blocker door movement,
the dial on the ohmmeter (V16902) will move to infinity.
e
_ Manually close the upper blocker door to the fully stowed
position.
(f) Connect the leads of the ohmmeter (V16902) to pins 4 and 5 of the
receptacle F2 (E2) (30). Check that the dial on the ohmmeter is
at infinity.
1
_ Manually open the upper and lower blocker doors to the fully
deployed position. The dial on the ohmmeter (V16902) will move
to zero.
2
_ Manually close the upper blocker door to the fully stowed
position. At the beginning of the blocker door movement, the
dial on the ohmmeter (V16902) will move to infinity.
3
_ Manually open the upper blocker door to the fully deployed
position. The dial on the ohmmeter (V16902) will move to zero.
4
_ Manually close the lower blocker door to the fully stowed
position. At the beginning of the blocker door movement, the
dial on the ohmmeter (V16902) will move to infinity.
5
_ Manually close the upper blocker door to the fully stowed
position.
(g) If the switch does not operate correctly, replace the switch (15)
(Ref. TASK 78-31-17-000-001) and (Ref. TASK 78-31-17-400-001).
(h) If the switch operates correctly, connect the plug on the beam
harness (25) on the receptacle (20) on the deploy switch (15).
(i) Install the deploy switch access door (5) on the blocker door
with the three screws (10).
(j) TORQUE the screws (10) to between 35 and 44 lbf.in (0.39 and 0.49
m.daN).
5. Close-up
________
Subtask 78-31-17-440-059
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Subtask 78-31-17-410-071
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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SWITCH - BLOCKER DOOR DEPLOY (4103KS1,4103KS2) - INSPECTION/CHECK
_________________________________________________________________
TASK 78-31-17-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific softnose pliers
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 35 to 44 lbf.in
(0.39 to 0.49 m.daN)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-17-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 78-31-17-010-055
B. Get Access
Subtask 78-31-17-040-053
Subtask 78-31-17-010-056
(1) Remove the screws which attach the deploy-switch access door.
Subtask 78-31-17-010-078
4. Procedure
_________
Subtask 78-31-17-210-050
(1) Do a visual inspection of the deploy switch, the trigger and related
hardware, and of the electrical connector using a flashlight as
follows:
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Deploy Switch
Figure 601/TASK 78-31-17-991-300
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(2) No play should exist between the bushing and the lever.
NOTE : Determine if play exists between the switch lever and the
____
bushing. This may affect electrical signal while the pivot
door is in the deploy condition and may cause deploy signal
failure (Ref. TASK 78-31-17-710-002).
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Bent pins None permitted If the connector has bent
pins replace the harness
(Ref. TASK 78-31-17-000-
002) and (Ref. TASK 78-31-
17-400-002).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Corrosion None permitted If the lever or bushing
have corrosion, replace
the outer lever or bushing
(Ref. TASK 78-31-17-000-
003) and (Ref. TASK 78-31-
17-400-003).
C. Correct operation Lever should turn fully If the lever is not easy
and easily to turn, clean the lever
and bushing. if the lever
is still not easy to turn,
replace the lever and
bushing (Ref. TASK 78-31-
17-000-003) and (Ref. TASK
78-31-17-400-003).
5. Close-up
________
Subtask 78-31-17-410-054
A. Close Access
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) all nuts and connections when you have
checked their torques.
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(1) Install the deploy-switch access door to the blocker door with the
three screws.
(2) TORQUE the screws to between 35 and 44 lbf.in (0.39 and 0.49 m.daN).
Subtask 78-31-17-410-073
Subtask 78-31-17-440-053
Subtask 78-31-17-410-055
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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SWITCH - BLOCKER DOOR STOW (4104KS1,4104KS2,4104KS3,4104KS4)
____________________________________________________________
____________________
REMOVAL/INSTALLATION
TASK 78-31-18-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-18-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-18-010-050
B. Get Access
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Subtask 78-31-18-040-050
Subtask 78-31-18-860-050
Subtask 78-31-18-480-050
4. Procedure
_________
Subtask 78-31-18-020-050
(1) Loosen the coupling nut of the stow-switch connector with the
softnose pliers
(3) Remove the three bolts and the nuts which attach the blocker door
stow-switch.
(4) Remove the blocker door stow-switch from the aft side of the forward
frame.
Subtask 78-31-18-110-050
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(1) Remove sealant from the stow-switch and the forward frame with
acetone (Material No. CP1039) or stoddard solvent (Material No.
CP2011) or ardrox 552 (Material No. CP2559) or turco ind 79 (Material
No. CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041).
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TASK 78-31-18-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-18-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) Make sure that the blocker doors are deployed (Ref. TASK 78-32-41-
860-001).
(5) Make sure that the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005)
is on the blocker door actuator (Ref. TASK 78-32-41-480-001).
Subtask 78-31-18-010-053
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-18-040-052
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-18-420-050
(1) Put the blocker door stow-switch on to the aft side of the forward
frame.
(2) Install the bolts and the nuts which attach the stow-switch.
(3) TORQUE the bolts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
(a) Apply RTV 106 (Material No. CP2267) between the stow-switch and
the forward frame.
(6) Tighten the coupling nut of the stow-switch connector with the
softnose pliers.
5. Close-up
________
Subtask 78-31-18-080-050
A. Remove the safety sleeve (HIX-3005) from the blocker door actuator
R (Ref. TASK 78-32-41-080-001).
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Subtask 78-31-18-860-051
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Manually move the blocker doors to the closed position (Ref. TASK 78-
32-41-860-002).
Subtask 78-31-18-440-050
Subtask 78-31-18-410-050
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-18-710-050
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SWITCH - BLOCKER DOOR STOW (4104KS1,4104KS2,4104KS3,4104KS4) - INSPECTION/CHECK
_______________________________________________________________________________
TASK 78-31-18-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-18-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-18-010-051
B. Get Access
Subtask 78-31-18-040-051
Subtask 78-31-18-860-052
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Subtask 78-31-18-481-050
Subtask 78-31-18-010-052
4. Procedure
_________
Subtask 78-31-18-210-050
A. Do a visual inspection of the stow switch and the related hardware, the
lever of the stow switch and the electrical connector as follows :
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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56-5B
Stow switch
Figure 601/TASK 78-31-18-991-301
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
3. Examine the
electrical connector
for :
5. Close-up
________
Subtask 78-31-18-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser doors without making thrust reverser
serviceable: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-18-081-050
B. Remove the safety sleeve (HIX-3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-31-18-860-053
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Manually move the blocker doors to closed position (Ref. TASK 78-32-
41-860-002).
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Subtask 78-31-18-440-051
Subtask 78-31-18-410-052
E. Close Access
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LATCH - BLOCKER DOOR (3002KM1,3002KM2,3002KM3,3002KM4) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 78-31-19-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-19-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-19-010-050
B. Get Access
(2) Put the access platform in position on the right side of engine.
Subtask 78-31-19-040-050
Subtask 78-31-19-860-051
Subtask 78-31-19-480-050
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4. Procedure
_________
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN
_______
YOU WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
Subtask 78-31-19-020-050
(1) Turn the Dzus fastener on the thermal blanket (40) to loosen it and
remove the blanket from the blocker door latch (15).
(2) Cut the safety wire and remove the thermal blankets (30) and (35)
from the blocker door latch (15).
(3) Disconnect the supply and return pipes from the blocker door latches
(15).
(4) Remove the nuts (5) and the bolts (25) which attach the blocker door
latch (15).
NOTE : The bolt near the V-head ring segment must be removed with the
____
blocker door latch.
(5) Carefully move the tubes aside and pull the blocker door latch (15)
towards the front of the engine to remove it.
(6) Remove the unions (20) from the blocker door latch (15).
(7) Remove and discard the preformed packings (10) from the unions (20).
(8) Install protective covers on the tubes and blanking plugs on the
latch openings.
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TASK 78-31-19-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-19-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(3) Make sure that the access platform is in position on the right side
of engine.
(4) Make sure that the blocker door are deployed (Ref. TASK 78-32-41-860-
001).
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Subtask 78-31-19-010-057
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-19-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
Subtask 78-31-19-480-056
D. Make sure that the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) is on
the blocker door actuator (Ref. TASK 78-32-41-480-001).
4. Procedure
_________
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN
_______
YOU WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
Subtask 78-31-19-420-050
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections when you have
checked their torques.
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(1) Remove the protective covers from the hydraulic tubes and the
blanking plugs from the holes in the blocker door latch (15).
(2) Lubricate the packings and install them on the unions (20).
(a) Lubricate the Preformed packings (10) with hydraulic fluid and
install them on the unions (20).
(b) Install the unions (20) on the blocker door latch (15).
(c) TORQUE the unions to between 260 and 300 lbf.in (2.93 and 3.39
m.daN).
(4) Install the nearest bolt from the V-head ring segment in the pivoting
door latch.
(7) TORQUE the nuts (5) to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(8) Connect the supply and return tubes to the blocker door latch (15).
(a) TORQUE the coupling nuts of the supply and return tubes to
between 130 and 150 lbf.in (1.46 and 1.69 m.daN).
(a) Put the thermal blanket (35) in place on the blocker door latch
(15).
(b) Put the thermal blanket (30) in place on the other side of the
blocker door latch (15).
(c) Wind the strap on blanket (30) around the blanket (35).
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(d) Make sure the two thermal blankets (30) and (35) fully touch the
blocker door latch (15).
(e) Tie the two blankets (30) and (35) together using lockwire 0.032
in. (0.8 mm) dia (Material No. CP8001) or lockwire 0.032 in. (0.8
mm) dia (Material No. CP8002).
(f) Put the thermal blanket (40) on the blocker door latch (15). It
should cover the blankets (30) and (35).
(g) Turn the Dzus fastener on the blanket (40) 1/4 turn to lock it.
5. Close-up
________
Subtask 78-31-19-080-050
A. Remove the safety sleeve (HIX3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-31-19-860-050
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Manually move the blocker doors to the closed position (Ref. TASK 78-
32-41-860-002).
Subtask 78-31-19-440-050
Subtask 78-31-19-410-050
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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(4) Remove the warning notice(s).
Subtask 78-31-19-710-050
E. Bleed the air from the thrust reverser hydraulic system (Ref. TASK 78-30-
00-710-040).
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LATCH - BLOCKER DOOR (3002KM1,3002KM2,3002KM3,3002KM4) - INSPECTION/CHECK
_________________________________________________________________________
TASK 78-31-19-210-040
Detailed Visual Inspection of the Blocker Door Latches, Hinges and Adjacent
Structure (3002KM1,3002KM2,3002KM3,3002KM4,)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-19-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-19-010-051
B. Get Access
(2) Put the access platform in position in the right side of the engine.
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Subtask 78-31-19-040-051
Subtask 78-31-19-860-060
Subtask 78-31-19-480-054
4. Procedure
_________
Subtask 78-31-19-210-050
A. Do a Visual Inspection of the Blocker Door Latch and the Related Hardware
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
D. Hydraulic leakage No hydraulic leakage If there is leakage, check
permitted nipples for correct torque
(Ref. TASK 78-31-19-400-
001)
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Jamming The roller must be free If the roller is not free
to turn. remove it (Ref. TASK 78-
32-41-000-003)and
reinstall it (Ref. TASK
78-32-41-400-003).
5. Close-up
________
Subtask 78-31-19-080-054
A. Remove the safety sleeve (HIX-3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-31-19-860-052
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Move the blocker doors to the closed position manually (Ref. TASK 78-
32-41-860-002).
Subtask 78-31-19-440-051
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Subtask 78-31-19-410-052
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-31-19-210-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-19-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-19-010-054
B. Get Access
Subtask 78-31-19-040-052
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Subtask 78-31-19-860-061
Subtask 78-31-19-480-055
4. Procedure
_________
Subtask 78-31-19-210-051
A. Do a visual inspection of the blocker door latch and the related hardware
as follows :
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
latch (Ref. TASK 78-31-19-
000-001) and (Ref. TASK
78-31-19-400-001)
5. Close-up
________
Subtask 78-31-19-080-055
A. Remove the safety sleeve (HIX3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
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Subtask 78-31-19-860-053
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Move the blocker doors to the closed position manually (Ref. TASK 78-
32-41-860-002).
Subtask 78-31-19-440-052
Subtask 78-31-19-410-054
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
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ACTUATOR - BLOCKER DOOR (3001KM1,3001KM2,3001KM3,3001KM4)
_________________________________________________________
____________________
REMOVAL/INSTALLATION
TASK 78-31-41-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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3. __________
Job Set-up
Subtask 78-31-41-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-41-010-050
B. Get Access
(2) Put the access platform in position on the right side of the engine.
Subtask 78-31-41-040-050
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4. Procedure
_________
Subtask 78-31-41-010-051
(1) For the lower blocker door, remove the clevis access door as follows:
(2) For the upper blocker door, remove the clevis access door as follows:
Subtask 78-31-41-020-054
(1) Remove the hydraulic actuator clevis from the blocker door.
(a) Remove the four bolts and the washers which attach the clevis on
the blocker door.
Subtask 78-31-41-010-052
C. Get Access
(1) Open the thrust reverser cowl doors (Ref. TASK 78-36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-41-860-050
CAUTION : YOU MUST HOLD THE END OF THE HYDRAULIC ACTUATOR WHEN YOU
_______
REMOVE/INSTALL IT.
THIS MAKES SURE YOU DO NOT DAMAGE THE RAMP FAIRING.
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R Hydraulic Actuators
Figure 401/TASK 78-31-41-991-301- 13 (SHEET 1)
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R Hydraulic Actuators
Figure 401/TASK 78-31-41-991-301- 23 (SHEET 2)
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R Hydraulic Actuators
Figure 401/TASK 78-31-41-991-301- 33 (SHEET 3)
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Page 408
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(1) Deploy the blocker door manually (Ref. TASK 78-32-41-860-001).
Subtask 78-31-41-480-057
(a) Attach the hold-open rod to the lock-out fitting of the forward
frame with the knurled screw.
(b) Attach the other end of the hold-open rod to the lock-out fitting
of the blocker door with the knurled screw.
Subtask 78-31-41-020-050
(b) Remove the castellated nut, the washer and the pin.
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R CAUTION : USE 2 WRENCHES TO REMOVE OR INSTALL THE TUBE COUPLING NUTS:
_______
R - ONE WRENCH TO HOLD THE UNION, AND
R - ONE TO LOOSEN OR TIGHTEN THE COUPLING NUT.
R THIS PREVENTS DAMAGE TO THE PARTS.
(a) Disconnect the rod and head supply hoses from the hydraulic
actuator.
(a) Remove the four nuts and the bolts which attach the hydraulic
actuator on the forward frame.
CAUTION : YOU MUST HOLD THE END OF THE HYDRAULIC ACTUATOR WHEN
_______
YOU REMOVE/INSTALL IT.
THIS MAKES SURE YOU DO NOT DAMAGE THE RAMP FAIRING.
1
_ Remove the hydraulic actuator from the forward frame.
(d) Remove and discard the preformed packings from the nipples.
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TASK 78-31-41-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-41-860-063
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
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(3) Make sure that the access platform is in position on the right side
of the engine.
(4) For the lower blocker door, make sure that the clevis access door is
removed as follows:
(Ref. Fig. 401/TASK 78-31-41-991-301)
(5) For the upper blocker door, make sure that the clevis access door is
removed as follows:
Subtask 78-31-41-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-41-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
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4. Procedure
_________
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS OPENED
_______
OR DAMAGE COULD OCCUR.
Subtask 78-31-41-420-050
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections when you have
checked their torques.
(1) Remove the blanking plugs from the disconnected line ends.
(2) Lubrication
(a) Lubricate the preformed packing (20) and preformed packing (10)
with hydraulic fluid NSA-307-110 type 4 (Material No. CP2212) and
install it on the nipple.
(4) TORQUE the rod nipple to between 260 and 300 lbf.in (2.93 and 3.39
m.daN).
(5) TORQUE the head nipple to between 368 and 411 lbf.in (4.15 and 4.64
m.daN).
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Subtask 78-31-41-869-052
(7) Remove the two plugs from the rod and head nipples.
(8) Turn manually the release square to release the hydraulic actuator
secondary lock.
Subtask 78-31-41-420-051
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(2) Installation of the hydraulic actuator.
CAUTION : YOU MUST HOLD THE END OF THE HYDRAULIC ACTUATOR WHEN YOU
_______
REMOVE/INSTALL IT.
THIS MAKES SURE YOU DO NOT DAMAGE THE RAMP FAIRING.
(3) Install the four nuts and bolts which attach the hydraulic actuator
on the forward frame.
(4) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
(b) Install the pin, the washer and put the castellated nut on the
thread.
1
_ TORQUE the nut to 217 lbf.in (2.45 m.daN) + (A).
NOTE : Before installation, take care to align the clevis holes with
____
the blocker door holes.
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(a) Install the four washers and the bolts.
(b) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
Subtask 78-31-41-080-053
(1) Remove the knurled bolts from the blocker door and the lock-out
fitting.
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Move the blocker doors to the closed position manually (Ref. TASK
78-32-41-860-002).
(3) Install the lock-out fairing and the screw on the blocker door.
(4) TORQUE the screw to between 15 and 17 lbf.in (0.16 and 0.19 m.daN).
Subtask 78-31-41-420-057
(1) Lubricate rod and head supply hoses with hydraulic fluid NSA-307-110
type 4 (Material No. CP2212) as lubricant.
(a) Install the rod and head supply hoses on the hydraulic actuator
nipples.
(3) TORQUE the rod nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
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(4) TORQUE the head nuts to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
Subtask 78-31-41-410-050
F. Close Access
(1) Close half door without making thrust reverser serviceable (Ref. TASK
78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(2) For the lower blocker door, install the clevis access door as
follows:
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
(b) TORQUE the screws from to between 35 and 44 lbf.in (0.39 and 0.49
m.daN).
(3) For the upper blocker door, install the clevis access door as
follows:
(b) TORQUE the screws to between 35 and 44 lbf.in (0.39 and 0.49
m.daN).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
5. Close-up
________
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Subtask 78-31-41-410-051
B. Close Access
Subtask 78-31-41-710-050
C. Bleed the air from the thrust reverser hydraulic system (Ref. TASK 78-30-
00-710-040).
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ACTUATOR - BLOCKER DOOR (3001KM1,3001KM2,3001KM3,3001KM4) - ADJUSTMENT/TEST
___________________________________________________________________________
TASK 78-31-41-720-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-41-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-41-010-053
B. Get Access
Subtask 78-31-41-040-051
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4. Procedure
_________
Subtask 78-31-41-869-053
(1) Turn the Dzus fastener on the thermal blanket (40) to loosen it and
remove the blanket from the blocker door latch (15).
(2) Turn the manual unlock shaft on the blocker door latch to the unlock
position with a 5/16 in. (7.9 mm) wrench.
NOTE : The manual unlock shaft can be accessed through a slot on the
____
right or left side of the blocker door latch.
(3) Pull the blocker door by hands to make sure that the door cannot
open. If the door opens, replace the actuator (Ref. TASK 78-31-41-
000-001) or (Ref. TASK 78-31-41-400-001).
(4) Push in on the blocker door until the latch engages to close the
blocker door.
(5) Put the thermal blanket (40) on the blocker door latch (15). Turn the
Dzus fastener on the blanket (40) 1/4 turn to lock it.
5. Close-up
________
Subtask 78-31-41-440-051
(1) Remove the lock-out pin from the operating control lever on the HCU.
Subtask 78-31-41-869-061
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Subtask 78-31-41-410-052
C. Close Access
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ACTUATOR - BLOCKER DOOR (3001KM1,3001KM2,3001KM3,3001KM4) - INSPECTION/CHECK
____________________________________________________________________________
TASK 78-31-41-210-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-41-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-41-010-054
B. Get Access
Subtask 78-31-41-040-052
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4. Procedure
_________
Subtask 78-31-41-210-050
(1) With the blocker doors in closed position examine if the locking
indicator of the actuator is in lock position. If the locking
indicator is not in lock position, replace the actuator (Ref. TASK
78-31-41-000-001) and (Ref. TASK 78-31-41-400-001).
5. Close-up
________
Subtask 78-31-41-440-052
Subtask 78-31-41-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-31-41-210-042
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-41-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-41-010-055
B. Get Access
Subtask 78-31-41-040-053
Subtask 78-31-41-860-051
Subtask 78-31-41-480-050
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4. Procedure
_________
Subtask 78-31-41-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 78-31-41-080-050
A. Remove the safety sleeve (HIX3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-31-41-860-054
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Move the blocker doors to the closed position manually (Ref. TASK 78-
32-41-860-002).
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Subtask 78-31-41-440-053
Subtask 78-31-41-410-056
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-31-41-210-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-41-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-41-010-056
B. Get Access
Subtask 78-31-41-040-054
Subtask 78-31-41-860-052
Subtask 78-31-41-480-051
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Subtask 78-31-41-010-057
4. Procedure
_________
Subtask 78-31-41-210-052
A. Do a visual inspection of the clevis, the clevis access door, and the
blocker door actuator as follows :
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
3. Examine the clevis
access door and the
related hardware for:
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
If the leakage continues,
replace the preformed
packing (Ref. TASK 78-31-
41-000-001) and (Ref. TASK
78-31-41-400-001)
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Subtask 78-31-41-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Subtask 78-31-41-480-052
C. Remove the safety sleeve (HIX3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-31-41-860-053
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Move the blocker doors to the closed position manually (Ref. TASK 78-
32-41-860-002).
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Subtask 78-31-41-210-054
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 78-31-41-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser doors without making thrust reverser
serviceable (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR.
Subtask 78-31-41-440-054
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Subtask 78-31-41-410-055
C. Close Access
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HARNESS - THRUST REVERSER - REMOVAL/INSTALLATION
________________________________________________
TASK 78-31-42-000-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-42-010-050
B. Get Access
Subtask 78-31-42-040-050
Subtask 78-31-42-010-051
4. Procedure
_________
Subtask 78-31-42-020-050
(1) Use the softnose pliers to loosen the electrical connectors on the
stow-switches of the upper and lower blocker doors.
(2) Use the softnose pliers to loosen the electrical connector of the
beam electrical harness.
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(4) Remove the nuts, the bolts and the clamps that attach the electrical
harness to the pipes.
(5) Remove the nuts, the bolts and the clamps that attach the electrical
harness to the supports.
(6) Remove the nut, the bolt, the washer and the clamp from the two half
clamps.
(7) Disconnect the right electrical harness connector from the electrical
junction box.
(8) Disconnect the electrical connectors (4100KS-A and 4100KS-B) from the
junction box.
(9) Remove the bolts that attach the junction box to the bracket.
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TASK 78-31-42-400-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-42-010-059
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
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447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-42-040-054
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-42-420-050
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections after they are torqued.
(3) Attach the electrical junction box to the bracket with the bolts.
(4) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
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(9) Attach the electrical harness to the supports with the clamps, the
bolts and the nuts.
(10) Attach the electrical harness to the two half clamps with the clamp,
the bolt, the washer and the nut.
(12) TORQUE the nut of the two half clamps to between 27 and 30 lbf.in
(0.30 and 0.33 m.daN).
(13) TORQUE the other bolts and nuts to between 30 and 40 lbf.in (0.33 and
0.45 m.daN).
5. Close-up
________
Subtask 78-31-42-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-42-440-050
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Subtask 78-31-42-410-051
C. Close Access
Subtask 78-31-42-710-051
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TASK 78-31-42-000-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-42-010-052
B. Get Access
Subtask 78-31-42-040-051
Subtask 78-31-42-010-053
4. Procedure
_________
Subtask 78-31-42-020-051
(1) Use the softnose pliers to loosen the electrical connectors on the
stow-switches of the upper and lower blocker doors.
(2) Use the softnose pliers to loosen the electrical connector of the
beam electrical harness.
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(4) Disconnect the electrical connector from the electrical junction box.
(5) Remove the nuts, the bolts and the clamps that attach the electrical
harness to the tubes.
(6) Remove the nuts, the bolts and the clamps that attach the electrical
harness to the supports.
(7) Remove the nut, the washer, the bolt and the clamp that attach the
electrical harness to the two half clamps.
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TASK 78-31-42-400-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-42-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
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447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-42-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-42-420-051
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections after they are torqued.
(4) Connect the electrical connector to the beam electrical harness (2).
Tighten the connectors with the softnose pliers.
(6) Attach the electrical harness to the supports with the clamps, the
bolts and the nuts.
(7) Attach the two half clamps to the electrical harness with the clamp,
the bolt, the washer and the nut.
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(8) Adjust if necessary:
(9) TORQUE the nut of the two half clamps to between 27 and 30 lbf.in
(0.30 and 0.33 m.daN).
(10) TORQUE the other bolts and nuts to between 30 and 40 lbf.in (0.33 and
0.45 m.daN).
5. Close-up
________
Subtask 78-31-42-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-42-440-051
Subtask 78-31-42-410-053
C. Close Access
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Subtask 78-31-42-710-052
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TASK 78-31-42-000-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-42-010-054
B. Get Access
Subtask 78-31-42-040-052
Subtask 78-31-42-010-055
4. Procedure
_________
Subtask 78-31-42-020-052
(1) Remove the bolts that attach the electrical junction box to the
bracket.
(3) Remove the bolts (10) and (30), the washers (40) and the nuts (20)
that attach the bracket to the left half door.
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TASK 78-31-42-400-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-42-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-42-010-060
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-42-040-056
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-42-420-052
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections after they are torqued.
(1) Attach the bracket to the door frame with the bolts (10).
(2) Attach the lower flanges of the bracket to the door frame with the
bolts (30), the washers (40) and the nuts (20).
(3) TORQUE the bolts (10) to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(4) TORQUE the nuts (20) to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(5) Attach the electrical junction box to the bracket with the bolts.
(6) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
5. Close-up
________
Subtask 78-31-42-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-42-440-052
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Subtask 78-31-42-410-055
C. Close Access
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HARNESS - THRUST REVERSER - INSPECTION/CHECK
____________________________________________
TASK 78-31-42-210-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-42-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 78-31-42-010-056
B. Get Access
Subtask 78-31-42-040-053
Subtask 78-31-42-010-057
4. Procedure
_________
Subtask 78-31-42-020-053
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Subtask 78-31-42-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
1. Do the inspection of
the electrical
connector for:
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
E. Bend, cracked, or No defects permitted If you find a defect,
bulged connector replace the electrical
harness (Ref. TASK 78-31-
42-000-043) or (Ref. TASK
78-31-42-000-044) and
(Ref. TASK 78-31-42-400-
043) or (Ref. TASK 78-31-
42-400-044)
Subtask 78-31-42-420-053
C. Connect the electrical connectors. Tighten the connectors with your hand,
then tighten one-eighth turn more with softnose pliers
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Subtask 78-31-42-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
1. Do the inspection of
the electrical
harness for:
2. Do the inspection of
the switch connectors
for:
3. Do the inspection of
clamps for:
4. Do the inspection of
the sheath of the
electrical harness
for:
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Damage No damage permitted If you find some damage,
replace electrical harness
(Ref. TASK 78-31-42-000-
043) or (Ref. TASK 78-31-
42-000-044) and (Ref. TASK
78-31-42-400-043) or
(Ref. TASK 78-31-42-400-
044)
5. Close-up
________
Subtask 78-31-42-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-42-440-053
Subtask 78-31-42-410-057
C. Close Access
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Subtask 78-31-42-710-050
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TUBES - THRUST REVERSER - REMOVAL/INSTALLATION
______________________________________________
TASK 78-31-49-000-041
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-49-941-075
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-108
B. Get Access
Subtask 78-31-49-040-100
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4. Procedure
_________
Subtask 78-31-49-020-074
(1) Put a container 1 USgal (4 L) under the lower latch of the blocker
door.
(2) Disconnect the return pipe from lower latch and let the hydraulic
fluid drain into the container.
(3) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(4) Remove the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(5) Remove the nut and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(6) Remove the bolt and the washer that attach the upper half clamp to
the lower hydraulic line bracket.
(7) Disconnect the interface hydraulic hose from the latch return pipe.
(8) Remove the nut that attach the latch return pipe to the interface
bracket.
(9) Remove the latch return pipe from the forward frame.
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TASK 78-31-49-400-041
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-081
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-139
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-126
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-49-420-073
(2) Put the latch return pipe in position on the forward frame.
(3) Connect the latch return pipe to the interface bracket with the nut.
(4) TORQUE the nut to between 260 and 300 lbf.in (2.93 and 3.39 m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(7) Connect the interface hydraulic hose to the latch return pipe.
(8) TORQUE the coupling nut to between 113 and 125 lbf.in (1.27 and 1.41
m.daN).
(9) Attach the upper half clamp to the lower hydraulic line bracket with
the bolt and the washer.
(10) Attach the double flange and the upper half clamps to the double
hydraulic line bracket with the bolts and the nut.
(11) Attach the upper half clamp to the middle hydraulic line bracket with
the bolt and the washer.
(12) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(13) TORQUE all the bolts that attach the upper half clamps to between 27
and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
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5. Close-up
________
Subtask 78-31-49-440-076
Subtask 78-31-49-410-084
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-067
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
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TASK 78-31-49-000-042
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-49-941-076
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-109
B. Get Access
Subtask 78-31-49-040-101
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4. Procedure
_________
Subtask 78-31-49-020-075
(1) Put a container 1 USgal (4 L) under the upper latch of the blocker
door.
(2) Disconnect the upper supply pipe from the upper latch and let the
hydraulic fluid drain into the container.
(3) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(4) Disconnect the interface hydraulic hose from the upper supply pipe.
(5) Remove the nut that attach the upper supply pipe to the interface
bracket.
(6) Remove the upper supply pipe from the forward frame.
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78-31-49
Page 413
May 01/06
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Feb 01/07
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TASK 78-31-49-400-042
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-082
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-140
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-128
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-31-49-420-074
(2) Put the upper supply pipe in position on the forward frame.
(3) Connect the upper supply pipe to the interface bracket with the nut.
(4) TORQUE the nut to between 260 and 300 lbf.in (2.93 and 3.39 m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(7) Connect the interface hydraulic hose to the upper supply pipe.
(8) TORQUE the coupling nut to between 113 and 125 lbf.in (1.27 and 1.41
m.daN).
(9) Attach the upper half clamp to the upper hydraulic line bracket with
the bolt and the washer.
(10) TORQUE the bolt to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-077
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Subtask 78-31-49-410-085
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-068
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
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TASK 78-31-49-000-043
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-49-941-078
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-112
B. Get Access
Subtask 78-31-49-040-103
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4. Procedure
_________
Subtask 78-31-49-020-076
(1) Put a container 1 USgal (4 L) under the lower latch of the blocker
door.
(2) Disconnect the lower supply pipe from the lower latch and let the
hydraulic fluid drain into the container.
(3) Remove the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(4) Remove the nut and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(5) Remove the bolt and the washer that attach the upper half clamp to
the lower hydraulic line bracket.
(6) Disconnect the lower supply pipe from the upper latch.
(7) Remove the lower supply pipe from the forward frame.
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78-31-49
Page 423
May 01/06
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TASK 78-31-49-400-043
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-084
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-141
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-127
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF :
101-199, 901-999, 78-31-49
Page 427
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-075
(2) Put the lower supply pipe in position on the forward frame.
(3) Connect the lower supply pipe to the upper and lower latches.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the upper half clamp to the lower hydraulic line bracket with
the bolt and the washer.
(6) Attach the double flange and the upper half clamps to the double
hydraulic line bracket with the nut and the bolts.
(7) Attach the upper half clamp to the middle hydraulic line bracket with
the bolt and the washer.
(8) TORQUE all the bolts that attach the upper half clamps to between 27
and 30 lbf.in (0.30 and 0.33 m.daN) .
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-079
R
EFF :
101-199, 901-999, 78-31-49
Page 428
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-088
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-069
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page 429
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-044
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 430
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-079
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-113
B. Get Access
Subtask 78-31-49-040-104
R
EFF :
101-199, 901-999, 78-31-49
Page 431
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-077
(1) Put a container 1 USgal (4 L) under the lower latch of the blocker
door.
(2) Disconnect the lower supply pipe from the lower latch and let the
hydraulic fluid drain into the container.
(3) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(4) Remove the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(5) Remove the nut and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(6) Remove the bolt and the washer that attach the upper half clamp to
the lower hydraulic line bracket.
(7) Disconnect the lower supply pipe from the hydraulic control unit.
(8) Remove the lower supply pipe from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page 432
Feb 01/07
IAC
C F M
56-5B
INTENTIONALLY BLANK
78-31-49
Page 433
May 01/06
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 434
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 435
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-044
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 436
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-085
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-142
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-132
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF :
101-199, 901-999, 78-31-49
Page 437
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-076
(2) Put the lower supply pipe in position on the forward frame.
(3) Connect the lower supply pipe to the hydraulic control unit and the
lower latch.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the upper half clamp to the lower hydraulic line bracket with
the bolt and the washer.
(6) Attach the double flange and the upper half clamps to the double
hydraulic line bracket with the nut and the bolts.
(7) Attach the upper half clamp to the middle hydraulic line bracket with
the bolt and the washer.
(8) Attach the flange and the upper half clamps to the upper hydraulic
line bracket with the bolts and the nuts.
(9) TORQUE the bolts that attach the upper half clamps to between 27 and
30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-080
R
EFF :
101-199, 901-999, 78-31-49
Page 438
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-089
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-070
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page 439
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-045
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 440
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-080
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-114
B. Get Access
Subtask 78-31-49-040-105
R
EFF :
101-199, 901-999, 78-31-49
Page 441
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-078
(1) Put a container 1 USgal (4 L) under the lower latch of the blocker
door.
(2) Disconnect the upper supply pipe from the lower latch and let the
hydraulic fluid drain into the container.
(3) Remove the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(4) Remove the nut and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(5) Remove the bolt and the washer that attach the upper half clamp to
the lower hydraulic line bracket.
(6) Disconnect the upper supply pipe from the upper latch.
(7) Remove the upper supply pipe from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page 442
Feb 01/07
IAC
C F M
56-5B
INTENTIONALLY BLANK
78-31-49
Page 443
May 01/06
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 444
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 445
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-045
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 446
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-086
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-143
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-133
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF :
101-199, 901-999, 78-31-49
Page 447
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-077
(2) Put the upper supply pipe in position on the forward frame.
(3) Connect the upper supply pipe to the upper and the lower latches.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the upper half clamp to the lower hydraulic line bracket with
the bolt and the washer.
(6) Attach the double flange and the upper half clamps to the double
hydraulic line bracket with the nut and the bolts.
(7) Attach the upper half clamp to the middle hydraulic line bracket with
the bolt and the washer.
(8) TORQUE all the bolts that attach the upper half clamps to between 27
and 30 lbf.in (0.30 and 0.33 m.daN) .
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-081
R
EFF :
101-199, 901-999, 78-31-49
Page 448
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-090
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-071
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page 449
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-046
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 450
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-081
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-115
B. Get Access
Subtask 78-31-49-040-107
R
EFF :
101-199, 901-999, 78-31-49
Page 451
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-079
(1) Put a container 1 USgal (4 L) under the upper latch of the blocker
door.
(2) Disconnect the return pipe from the upper latch and let the hydraulic
fluid drain into the container.
(3) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(4) Disconnect the interface hydraulic hose from the return pipe.
(5) Remove the nut that attach the return pipe to the interface bracket.
R
EFF :
101-199, 901-999, 78-31-49
Page 452
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 453
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-046
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 454
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-087
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-144
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-134
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF :
101-199, 901-999, 78-31-49
Page 455
Nov 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-078
(3) Attach the return pipe to the interface bracket with the nut.
(4) TORQUE the nut to between 260 and 300 lbf.in (2.93 and 3.39 m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(8) TORQUE the coupling nut to between 113 and 125 lbf.in (1.27 and 1.41
m.daN).
(9) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(10) TORQUE the bolts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-082
R
EFF :
101-199, 901-999, 78-31-49
Page 456
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-091
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-072
R C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
R 30-00-710-040)
EFF :
101-199, 901-999, 78-31-49
Page 457
Nov 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-047
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 458
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-082
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-116
B. Get Access
Subtask 78-31-49-040-108
R
EFF :
101-199, 901-999, 78-31-49
Page 459
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-080
(2) Disconnect the lower rod supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(6) Remove the bolt that attach the upper head shield to the middle
hydraulic line bracket. Remove the shield.
(7) Disconnect the upper rod supply hose from the swivel joint and the
upper hydraulic actuator.
(8) Remove the upper rod supply hose from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page 460
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 461
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-047
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 462
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-088
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-145
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-135
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF :
101-199, 901-999, 78-31-49
Page 463
Nov 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-079
(2) Put the upper rod supply hose in position on the forward frame.
(3) Connect the upper rod supply hose to the swivel joint and the upper
hydraulic actuator.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the upper head shield to the middle hydraulic line bracket
with the bolt. Do not tighten bolt.
(6) Install the bolt and the washer that attach the upper half clamp to
the middle hydraulic line bracket.
(7) TORQUE both bolts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-083
R
EFF :
101-199, 901-999, 78-31-49
Page 464
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-092
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-073
R C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
R 30-00-710-040)
EFF :
101-199, 901-999, 78-31-49
Page 465
Nov 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-048
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 466
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-083
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-117
B. Get Access
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Page 467
Feb 01/07
IAC
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56-5B
Subtask 78-31-49-040-109
4. Procedure
_________
Subtask 78-31-49-020-081
(2) Disconnect the lower rod supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(6) Remove the nut, the clamp, the washer and the bolt from the two half
clamps which attach the electrical harness to the rod supply pipe.
(7) Disconnect the interface hydraulic hose from the rod supply pipe.
(8) Remove the nut that attach the rod supply pipe to the interface
bracket.
(9) Disconnect the rod supply pipe from the middle hydraulic line
bracket.
(10) Remove the rod supply pipe from the forward frame.
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INTENTIONALLY BLANK
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Page 469
May 01/06
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Page 470
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Page 471
Feb 01/07
IAC
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56-5B
TASK 78-31-49-400-048
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 472
Feb 01/07
IAC
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56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-089
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page 473
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-146
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-136
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-080
(2) Put the rod supply pipe in position on the forward frame.
(Ref. Fig. 408/TASK 78-31-49-991-309)
(3) Attach the rod supply pipe to the interface bracket with the nut.
(4) TORQUE the nut to between 370 and 410 lbf.in (4.18 and 4.63 m.daN).
(5) Connect the rod supply pipe to the middle hydraulic line bracket.
(6) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(7) Connect the interface hydraulic hose to the rod supply hose.
(8) TORQUE the coupling nut to between 270 and 300 lbf.in (3.05 and 3.39
m.daN).
(9) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(10) Position the two half clamps on the electrical harness and the rod
supply pipe. Install the bolt, the washer, the clamp and the nut.
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Page 474
Feb 01/07
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Page 475
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(11) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
Subtask 78-31-49-220-051
B. Make sure that the clearance between the rod supply pipe and the
hold-open rod is 0.189 in. (4.8 mm).
(Ref. Fig. 409/TASK 78-31-49-991-310)
(2) If the clearance is not correct, loosen the interface hydraulic hose
and the two nuts of the rod supply pipe.
(3) Position the rod supply pipe to get clearance with the hold-open rod.
5. Close-up
________
Subtask 78-31-49-440-084
Subtask 78-31-49-410-093
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
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Page 476
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-710-074
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
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Page 477
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-049
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 478
Feb 01/07
IAC
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56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-084
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-118
B. Get Access
Subtask 78-31-49-040-110
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Page 479
Feb 01/07
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4. Procedure
_________
Subtask 78-31-49-020-082
(2) Disconnect the head supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(6) Remove the nut, the clamp, the washer and the bolt from the two half
clamps which attach the electrical harness to the rod supply pipe.
(7) Disconnect the interface hydraulic hose from the head supply pipe.
(8) Remove the nut that attach the head supply pipe to the interface
bracket.
(9) Disconnect the head supply pipe from the middle hydraulic line
bracket.
(10) Remove the head supply pipe from the forward frame.
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Page 480
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INTENTIONALLY BLANK
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78-31-49
Page 481
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Page 482
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Page 483
Feb 01/07
IAC
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56-5B
TASK 78-31-49-400-049
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 484
Feb 01/07
IAC
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56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-090
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page 485
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-147
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-137
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-081
(2) Put the head supply pipe in position on the forward frame.
(3) Attach the head supply pipe to the interface bracket with the nut.
(4) TORQUE the nut to between 610 and 700 lbf.in (6.89 and 7.91 m.daN).
(5) Connect the head supply pipe to the middle hydraulic line bracket.
(6) TORQUE the coupling nut to between 450 and 500 lbf.in (5.08 and 5.65
m.daN).
(7) Connect the interface hydraulic hose to the rod supply hose.
(8) TORQUE the coupling nut to between 540 and 600 lbf.in (6.10 and 6.78
m.daN).
(9) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(10) TORQUE the nuts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
(11) Position the two half clamps on the electrical harness and the rod
supply pipe. Install the bolt, the washer, the clamp and the nut.
R
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Page 486
Feb 01/07
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(12) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-085
Subtask 78-31-49-410-094
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-075
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
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Page 487
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-025
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 488
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-085
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-119
B. Get Access
R
EFF :
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Page 489
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-040-111
4. Procedure
_________
Subtask 78-31-49-020-083
(2) Disconnect the lower rod supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(6) Remove the nut, the clamp, the washer and the bolt from the two half
clamps which attach the electrical harness to the rod supply pipe.
(7) Disconnect the interface hydraulic hose from the rod supply pipe.
(8) Remove the nut that attach the rod supply pipe to the interface
bracket.
(9) Disconnect the rod supply pipe from the middle hydraulic line bracket
and the hydraulic control unit.
(10) Remove the rod supply pipe from the forward frame.
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Page 490
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INTENTIONALLY BLANK
R
78-31-49
Page 491
Feb 01/07
IAC
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Page 492
Feb 01/07
IAC
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56-5B
R
EFF :
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Page 493
Feb 01/07
IAC
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56-5B
TASK 78-31-49-400-025
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 494
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-091
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page 495
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-148
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-138
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-082
(2) Put the rod supply pipe in position on the forward frame.
(Ref. Fig. 411/TASK 78-31-49-991-312)
(3) Connect the rod supply pipe to the middle hydraulic line bracket and
the hydraulic control unit.
(4) TORQUE the coupling nuts to between 370 and 410 lbf.in (4.18 and 4.63
m.daN).
(5) Attach the rod supply pipe to the interface bracket with the nut.
(6) TORQUE the nut to between 140 and 160 lbf.in (1.58 and 1.80 m.daN).
(7) Connect the interface hydraulic hose to the rod supply hose.
(8) TORQUE the coupling nut to between 270 and 300 lbf.in (3.05 and 3.39
m.daN).
(9) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(10) TORQUE the nuts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
R
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Page 496
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(11) Position the two half clamps on the electrical harness and the rod
supply pipe. Install the bolt, the washer, the clamp and the nut.
(12) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
Subtask 78-31-49-220-052
B. Make sure that the clearance between the rod supply pipe and the
hold-open rod is 0.189 in. (4.8 mm).
(Ref. Fig. 409/TASK 78-31-49-991-310)
(2) If the clearance is not correct, loosen the interface hydraulic hose
and the nuts of the rod supply pipe.
(3) Position the rod supply pipe to get clearance with the hold-open rod.
5. Close-up
________
Subtask 78-31-49-440-086
Subtask 78-31-49-410-095
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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Page 497
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-026
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 498
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-086
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-120
B. Get Access
R
EFF :
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Page 499
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-040-112
4. Procedure
_________
Subtask 78-31-49-020-084
(2) Disconnect the lower head supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the flange and the upper
half clamp to the upper hydraulic line bracket.
(6) Remove the nut, the clamp, the washer and the bolt from the two half
clamps which attach the electrical harness to the rod supply pipe.
(7) Disconnect the interface hydraulic hose from the head supply pipe.
(8) Remove the nut that attach the head supply pipe to the interface
bracket.
(9) Disconnect the head supply pipe from the middle hydraulic line
bracket and the hydraulic control unit.
(10) Remove the head supply pipe from the forward frame.
R
EFF :
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Page A400
Feb 01/07
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INTENTIONALLY BLANK
R
78-31-49
Page A401
Feb 01/07
IAC
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R
EFF :
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Page A402
Feb 01/07
IAC
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56-5B
R
EFF :
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Page A403
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-026
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A404
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-092
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-149
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF :
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Page A405
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-040-139
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-083
(2) Put the head supply pipe in position on the forward frame.
(3) Connect the head supply pipe to the middle hydraulic line bracket and
the hydraulic control unit.
(4) TORQUE the coupling nuts to between 450 and 500 lbf.in (5.08 and 5.65
m.daN).
(5) Attach the rod supply pipe to the interface bracket with the nut.
(6) TORQUE the nut to between 610 and 700 lbf.in (6.89 and 7.91 m.daN).
(7) Connect the interface hydraulic hose to the head supply hose.
(8) TORQUE the coupling nut to between 540 and 600 lbf.in (6.10 and 6.78
m.daN).
(9) Attach the flange and the upper half clamp to the upper hydraulic
line bracket with the bolts and the nuts.
(10) TORQUE the nuts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
(11) Position the two half clamps on the electrical harness and the rod
supply pipe. Install the bolt, the washer, the clamp and the nut.
(12) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
R
EFF :
101-199, 901-999, 78-31-49
Page A406
Feb 01/07
IAC
C F M
56-5B
5. Close-up
________
Subtask 78-31-49-440-087
Subtask 78-31-49-410-096
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
101-199, 901-999, 78-31-49
Page A407
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-027
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A408
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-087
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-121
B. Get Access
Subtask 78-31-49-040-113
R
EFF :
101-199, 901-999, 78-31-49
Page A409
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-085
(2) Disconnect the lower head supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Loosen the bottom bolt that attach the upper half clamp to the middle
hydraulic line bracket. Remove the top bolt.
(6) Remove the upper head shield from the middle hydraulic line bracket.
(7) Disconnect the upper head supply hose from the swivel joint and the
upper hydraulic actuator.
(8) Remove the upper head supply hose from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A410
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A411
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-027
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A412
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-093
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A413
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-150
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-140
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-084
(2) Put the upper head supply hose in position on the forward frame.
(3) Connect the upper head supply hose to the head swivel joint and the
upper hydraulic actuator.
(4) TORQUE the coupling nuts to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(5) Attach the upper head shield to the middle hydraulic line bracket
with the bolts.
(6) TORQUE the nuts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-088
R
EFF :
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Page A414
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-097
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-076
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page A415
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-028
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A416
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-088
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-122
B. Get Access
Subtask 78-31-49-040-114
R
EFF :
101-199, 901-999, 78-31-49
Page A417
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-086
(2) Disconnect the lower head supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(6) Loosen the bottom bolt that attach the upper half clamp to the middle
hydraulic line bracket. Remove the top bolt and the upper head
shield.
(7) Remove nuts and bolts that attach the lower head shield to the
forward frame.
(8) Remove the nut that attach the head supply junction pipe to the
middle hydraulic line bracket.
(9) Disconnect the upper head supply hose from the upper head swivel
joint.
(10) Disconnect the head supply junction pipe from the lower head swivel
joint.
(11) Remove the upper head swivel joint from the head supply junction
pipe.
R
EFF :
101-199, 901-999, 78-31-49
Page A418
Feb 01/07
IAC
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56-5B
INTENTIONALLY BLANK
R
78-31-49
Page A419
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A420
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A421
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-028
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A422
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-094
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A423
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-151
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-141
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-085
(2) Lubricate the packing (10) with thrust reverser hydraulic fluid.
(3) Put the packing (10) on the fixed end of the upper head swivel joint.
(4) Install the upper head swivel joint on the head supply junction pipe.
(5) TORQUE the swivel joint to between 370 and 410 lbf.in (4.18 and 4.63
m.daN).
(7) Attach the junction pipe to the middle hydraulic line bracket with
the nut.
(8) TORQUE the nut to between 450 and 500 lbf.in (5.08 and 5.65 m.daN).
(9) Connect the upper head supply hose to the upper head swivel joint.
(10) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(11) Connect the head supply junction pipe to the lower head swivel joint.
R
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Page A424
Feb 01/07
IAC
C F M
56-5B
(12) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(13) Attach the lower head shield to the forward frame with the bolts and
nuts.
(14) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
(15) Attach the upper head shield to the middle hydraulic line bracket
with the bolts.
(16) TORQUE the bolts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-089
Subtask 78-31-49-410-098
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
101-199, 901-999, 78-31-49
Page A425
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-029
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A426
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-089
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-123
B. Get Access
Subtask 78-31-49-040-115
Subtask 78-31-49-010-124
R
EFF :
101-199, 901-999, 78-31-49
Page A427
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-087
(2) Disconnect the supply pipe from the inner supply pipe and let the
hydraulic fluid drain into the container.
(3) Remove the bolt and clamp that attach the supply pipe to the forward
frame.
(4) Disconnect the supply pipe from the hydraulic junction box.
R
EFF :
101-199, 901-999, 78-31-49
Page A428
Feb 01/07
IAC
C F M
56-5B
INTENTIONALLY BLANK
R
78-31-49
Page A429
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A430
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A431
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-029
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A432
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-095
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-155
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF :
101-199, 901-999, 78-31-49
Page A433
Feb 01/07
IAC
C F M
56-5B
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-49-040-129
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-086
(3) Connect the supply pipe to the hydraulic junction box and the inner
supply pipe.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the supply pipe to the forward frame with the clamps and
bolts.
(6) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
R
EFF :
101-199, 901-999, 78-31-49
Page A434
Feb 01/07
IAC
C F M
56-5B
5. Close-up
________
Subtask 78-31-49-410-099
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-440-090
Subtask 78-31-49-410-100
C. Close Access
R
EFF :
101-199, 901-999, 78-31-49
Page A435
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-001
Removal of the Left or Right Inner Supply Pipe of the Door-Opening Actuator
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-091
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
101-199, 901-999, 78-31-49
Page A436
Feb 01/07
IAC
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-127
B. Get Access
Subtask 78-31-49-040-116
Subtask 78-31-49-010-128
4. Procedure
_________
Subtask 78-31-49-020-088
(2) Disconnect the supply pipe from the inner supply pipe and let the
hydraulic fluid drain into the container.
R
EFF :
101-199, 901-999, 78-31-49
Page A437
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A438
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A439
Feb 01/07
IAC
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56-5B
(3) Remove the nut that attach the inner supply pipe to the lower
bracket.
(4) Remove the bolts and clamps that attach the supply pipe to the
forward frame.
(5) Disconnect the supply hose from the inner supply pipe.
(6) Remove the nut that attach the inner supply pipe to the upper
bracket.
(7) Remove the inner supply pipe from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A440
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-001
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A441
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-096
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-152
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF :
101-199, 901-999, 78-31-49
Page A442
Feb 01/07
IAC
C F M
56-5B
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-49-040-130
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-087
(2) Put the inner supply pipe in position on the forward frame.
(3) Attach the inner supply pipe to the upper and lower brackets with the
nuts.
(4) TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(5) Connect the supply pipe to both ends of the inner supply pipe.
(6) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(7) Attach the supply pipe to the forward frame with the clamps and
bolts.
(8) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
R
EFF :
101-199, 901-999, 78-31-49
Page A443
Feb 01/07
IAC
C F M
56-5B
5. Close-up
________
Subtask 78-31-49-410-103
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-440-092
Subtask 78-31-49-410-104
C. Close Access
R
EFF :
101-199, 901-999, 78-31-49
Page A444
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-002
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A445
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-092
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-129
B. Get Access
Subtask 78-31-49-040-117
R
EFF :
101-199, 901-999, 78-31-49
Page A446
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-089
(1) Remove the nuts and the bolts that attach the storage bracket to the
forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A447
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A448
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-002
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A449
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-097
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A450
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-153
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-142
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-088
(2) Attach the storage bracket to the forward frame with the bolts and
nuts.
(3) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-093
R
EFF :
101-199, 901-999, 78-31-49
Page A451
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-105
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
101-199, 901-999, 78-31-49
Page A452
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-003
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A453
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-093
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A454
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-130
B. Get Access
Subtask 78-31-49-040-118
4. Procedure
_________
Subtask 78-31-49-020-090
(2) Disconnect the lower head or the lower rod supply hose from the
actuator and let the hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(7) Loosen the bottom bolt which attach the upper head shield to the
middle hydraulic line bracket. Remove the top bolt.
(8) Remove the upper head shield from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A455
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A456
Feb 01/07
IAC
C F M
56-5B
(9) Disconnect the upper head or the upper rod supply hose from the
swivel joint.
(10) Remove the swivel joint from the head supply or rod supply junction
pipe.
R
EFF :
101-199, 901-999, 78-31-49
Page A457
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-003
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A458
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-098
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A459
Feb 01/07
IAC
C F M
56-5B
(3) Make sure that the access platform is in position.
Subtask 78-31-49-010-154
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-143
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-089
(b) Lubricate the packing (20) with thrust reverser hydraulic fluid.
(c) Install the packing (20) on the fixed end of the rod swivel
joint.
(d) Install the swivel joint onto the rod supply junction pipe.
(e) TORQUE the swivel joint to between 260 and 300 lbf.in (2.93 and
3.39 m.daN).
(f) Connect the upper rod supply hose to the swivel joint.
(g) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and
1.69 m.daN).
R
EFF :
101-199, 901-999, 78-31-49
Page A460
Feb 01/07
IAC
C F M
56-5B
(2) Installation of the Upper Head Swivel Joint
(b) Lubricate the packing (10) with thrust reverser hydraulic fluid.
(c) Install the packing (10) on the fixed end of the head swivel
joint.
(d) Install the swivel joint onto the head supply junction pipe.
(e) TORQUE the swivel joint to between 370 and 410 lbf.in (4.18 and
4.63 m.daN).
(f) Connect the upper head supply hose to the swivel joint.
(g) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and
2.93 m.daN).
(3) Attach the upper head shield to the middle hydraulic line bracket
with the bolts. TORQUE the bolts to between 27 and 30 lbf.in (0.30
and 0.33 m.daN).
5. Close-up
________
Subtask 78-31-49-440-094
Subtask 78-31-49-410-106
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
101-199, 901-999, 78-31-49
Page A461
Feb 01/07
IAC
C F M
56-5B
(4) Remove the warning notice(s).
R
EFF :
101-199, 901-999, 78-31-49
Page A462
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-004
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A463
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-094
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-131
B. Get Access
Subtask 78-31-49-040-119
R
EFF :
101-199, 901-999, 78-31-49
Page A464
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-091
(a) Remove the nuts and the bolts that attach the flange and the
upper half clamp to the upper bracket.
(b) On the right forward frame, remove the nut, the bolt and the
clamp that attach the electrical harness to the upper bracket.
(c) Remove the nuts and the bolts that attach the upper bracket to
the forward frame.
(a) Remove the nuts and the bolts that attach the double flange and
the upper half clamps to the double bracket.
(b) Remove the nut, the bolt and the clamp from the double bracket.
(c) Remove the nuts and the bolts that attach the double bracket to
the forward frame.
(a) Remove the nut and the bolt that attach the washer and the upper
half clamp to the lower bracket.
(b) Remove the nuts and the bolts that attach the lower bracket to
the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A465
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A466
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-004
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A467
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-099
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A468
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-156
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-144
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-090
(b) Attach the lower bracket to the forward frame with the bolts and
the nuts.
(c) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(d) Attach the upper half clamp to the lower bracket with the bolt
and the washer.
(e) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
(b) Attach the double bracket to the forward frame with the bolts and
the nuts.
(c) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
R
EFF :
101-199, 901-999, 78-31-49
Page A469
Feb 01/07
IAC
C F M
56-5B
(d) Attach the upper half clamps and the double flange to the double
bracket with the bolts and the nuts.
(e) TORQUE the nut to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
(f) Attach the electrical harness to the double bracket with the
clamp, bolt and nut.
(g) TORQUE the nut to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
(b) Attach the upper bracket to the forward frame with the bolts and
the nuts.
(c) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(d) Attach the upper half clamp and the flange to the upper bracket
with the bolts and the nuts.
(e) TORQUE the nuts to between 27 and 30 lbf.in (0.30 and 0.33
m.daN).
(f) Attach the electrical harness to the upper bracket with the
clamp, bolt and nut.
(g) TORQUE the nut to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
5. Close-up
________
Subtask 78-31-49-440-095
R
EFF :
101-199, 901-999, 78-31-49
Page A470
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-107
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
101-199, 901-999, 78-31-49
Page A471
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-005
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A472
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-095
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-132
B. Get Access
Subtask 78-31-49-040-120
R
EFF :
101-199, 901-999, 78-31-49
Page A473
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-092
(2) Disconnect the supply pipe from the hydraulic junction box and let
the hydraulic fluid drain into the container.
(3) Remove the bolts that attach the hydraulic junction box the forward
frame.
(4) Remove the hydraulic junction box from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page A474
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page A475
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-005
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A476
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-100
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A477
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-157
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-145
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-091
(2) Apply a layer of blendixe RT342/2 (Material No. CP2318) to the mating
surface of the hydraulic junction box.
(3) Attach the hydraulic junction box to the forward frame with the
bolts.
(4) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-096
R
EFF :
101-199, 901-999, 78-31-49
Page A478
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-108
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-079
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page A479
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-006
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A480
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-096
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-133
B. Get Access
Subtask 78-31-49-040-121
R
EFF :
101-199, 901-999, 78-31-49
Page A481
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-093
(2) Disconnect the lower rod or the lower head supply hose from the
actuator and let the hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(6) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(7) Remove the bolts and the nuts that attach the lower head shield to
the forward frame.
(8) Remove the lower head shield from the forward frame.
(9) Disconnect the lower head or the lower rod supply hose from the
swivel joint.
(10) Disconnect the head supply or the rod supply junction pipe from the
swivel joint.
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
R
EFF :
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Page A482
Feb 01/07
IAC
C F M
56-5B
R
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Page A483
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-006
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page A484
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-101
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
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Page A485
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-158
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-146
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-092
(1) Remove the protective covers from the hose and pipe ends.
(2) Connect the rod supply junction pipe and the lower rod supply hose to
the swivel joint.
(3) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(4) Connect the head supply junction pipe and the lower head supply hose
to the swivel joint.
(5) TORQUE the coupling nuts to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(6) Attach the lower head shield to the forward frame with the bolts and
the nuts.
(7) TORQUE the bolts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
R
EFF :
101-199, 901-999, 78-31-49
Page A486
Feb 01/07
IAC
C F M
56-5B
5. Close-up
________
Subtask 78-31-49-440-097
Subtask 78-31-49-410-109
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-077
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page A487
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-007
Removal of the Interface Bracket, HCU Bracket and Hydraulic Line Middle Bracket
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A488
Feb 01/07
IAC
C F M
56-5B
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-097
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-134
B. Get Access
R
EFF :
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Page A489
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-040-122
4. Procedure
_________
Subtask 78-31-49-020-094
A. Removal of the Interface Bracket, HCU Bracket and Hydraulic Line Middle
Bracket:
(a) Remove the nut, the bolt and the clamp that attach the electrical
harness to the HCU bracket.
(Ref. Fig. 422/TASK 78-31-49-991-323)
(b) Put the container 1 USgal (4 L) under the HCU bracket to catch
the drained fluid.
(c) Disconnect the interface hydraulic hoses from the HCU bracket and
let the hydraulic fluid drain into the container.
(d) Disconnect the actuator rod and the actuator head supply pipes
from the HCU bracket.
(e) Disconnect the supply pipe of the lower blocker door from the HCU
bracket.
(f) Remove the bolts that attach the bracket to the hydraulic control
unit.
(a) Remove the nut, the bolt and the clamp that attach the electrical
harness to the HCU bracket.
(Ref. Fig. 423/TASK 78-31-49-991-324)
(b) Put the container under the interface bracket to catch the
drained fluid.
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Page A490
Feb 01/07
IAC
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56-5B
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Page A491
Feb 01/07
IAC
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56-5B
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Page A492
Feb 01/07
IAC
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56-5B
(d) Disconnect the rod and the head supply pipes from the interface
bracket.
(e) Disconnect the left latch return pipe and the upper left latch
supply pipes from the interface bracket.
(f) Remove the bolts that attach the bracket to the forward frame.
(a) Manually bring the blocker door to the deploy position (Ref. TASK
78-32-41-860-001).
(c) Disconnect the rod and head supply pipes from the middle bracket.
(Ref. Fig. 423/TASK 78-31-49-991-324)
(d) Remove the bolts, the washer and the upper half clamp that attach
the upper head shield to the middle bracket.
(e) Disconnect the rod and the head supply junction pipes from the
middle bracket.
(f) Remove the bolts and the nuts that attach the bracket to the
forward frame.
(g) Carefully move the hydraulic pipes aside and remove the bracket
from the forward frame.
R
EFF :
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Page A493
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-007
Installation of the Interface Bracket, HCU Bracket and Hydraulic Line Middle
Bracket
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page A494
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-102
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page A495
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-159
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-147
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-093
(b) Attach the HCU bracket to the hydraulic control unit with the
bolts.
(Ref. Fig. 422/TASK 78-31-49-991-323)
(c) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(d) Connect the actuator rod supply pipe to the HCU bracket.
(e) TORQUE the coupling nut to between 370 and 410 lbf.in (4.18 and
4.63 m.daN).
(f) Connect the actuator head supply pipe to the HCU bracket.
(g) TORQUE the coupling nut to between 610 and 700 lbf.in (6.89 and
7.91 m.daN).
(h) Connect the lower blocker door supply pipe to the HCU bracket.
(i) TORQUE the coupling nut to between 260 and 300 lbf.in (2.93 and
3.39 m.daN).
R
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Page A496
Feb 01/07
IAC
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56-5B
(j) Connect the interface hydraulic hoses to the HCU bracket.
(m) TORQUE the interface hydraulic hose connected to the actuator rod
supply pipe to between 270 and 300 lbf.in (3.05 and 3.39 m.daN).
(n) Connect the electrical harness to the HCU bracket with the clamp,
the bolt and the nut.
(o) TORQUE the nut to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
(b) Attach the bracket to the forward frame with the bolts and the
nuts.
(Ref. Fig. 423/TASK 78-31-49-991-324)
(c) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(d) Connect the rod supply junction pipe to the middle bracket.
(e) TORQUE the coupling nut to between 370 and 410 lbf.in (4.18 and
4.63 m.daN).
(f) Connect the head supply junction pipe to the middle bracket.
(g) TORQUE the coupling nut to between 610 and 700 lbf.in (6.89 and
7.91 m.daN).
(i) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and
2.93 m.daN).
R
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Page A497
Feb 01/07
IAC
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56-5B
(k) TORQUE the coupling nut to between 450 and 500 lbf.in (5.08 and
5.65 m.daN).
(l) Attach the upper head shield to the bracket with the upper half
clamp, the washer and the bolts.
(m) TORQUE the bolts to between 27 and 30 lbf.in (0.30 and 0.33
m.daN).
(3) Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) without
making the thrust reverser operational (Ref. TASK 78-32-41-480-001).
(b) Attach the interface bracket to the forward frame with the bolts.
(Ref. Fig. 423/TASK 78-31-49-991-324)
(c) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(e) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and
2.93 m.daN).
(g) TORQUE the coupling nut to between 450 and 500 lbf.in (5.08 and
5.65 m.daN).
(h) Connect the latch return pipe and the upper latch supply pipe to
the interface bracket.
(i) TORQUE the coupling nuts to between 260 and 300 lbf.in (2.93 and
3.39 m.daN).
(j) Attach the electrical harness to the interface bracket with the
clamp, the bolt and the nut.
(k) TORQUE the nut to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
R
EFF :
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Page A498
Feb 01/07
IAC
C F M
56-5B
5. Close-up
________
Subtask 78-31-49-860-083
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Manually bring blocker doors to stows position (Ref. TASK 78-32-41-
860-002).
Subtask 78-31-49-440-098
Subtask 78-31-49-410-110
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-080
D. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page A499
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-008
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page B400
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-098
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-135
B. Get Access
Subtask 78-31-49-040-123
R
EFF :
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Page B401
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-095
(2) Disconnect the lower head supply hose from the actuator and let the
hydraulic fluid drain into the container.
(3) Remove the bolts and the nuts that attach the lower head shield to
the forward frame.
(4) Disconnect the lower head supply hose from the lower head swivel
joint.
(5) Remove the lower head supply hose from the forward frame.
R
EFF :
101-199, 901-999, 78-31-49
Page B402
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page B403
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-008
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page B404
Feb 01/07
IAC
C F M
56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-103
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-31-49
Page B405
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-010-160
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-148
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-094
(2) Connect the lower head supply hose to the lower head swivel joint.
(3) Connect the lower head supply hose to the lower hydraulic actuator.
(4) TORQUE the coupling nuts to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(5) Attach the lower head shield to the forward frame with the bolts and
nuts.
(6) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-099
R
EFF :
101-199, 901-999, 78-31-49
Page B406
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-410-113
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-710-078
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page B407
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-009
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page B408
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-099
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-136
B. Get Access
Subtask 78-31-49-040-124
R
EFF :
101-199, 901-999, 78-31-49
Page B409
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-020-096
(2) Disconnect the lower rod supply hose from the actuator and let the
hydraulic fluid drain into the container.
(3) Remove the bolts and the nuts that attach the lower head shield to
the forward frame.
(4) Disconnect the lower rod supply hose from the lower rod swivel joint.
(5) Remove the lower rod supply hose from the forward frame.
R
EFF :
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Page B410
Feb 01/07
IAC
C F M
56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page B411
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-400-009
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page B412
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-104
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-161
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-49-040-149
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF :
101-199, 901-999, 78-31-49
Page B413
Feb 01/07
IAC
C F M
56-5B
4. Procedure
_________
Subtask 78-31-49-420-095
(2) Connect the lower rod supply hose to the lower rod swivel joint.
(3) Connect the lower rod supply hose to the lower hydraulic actuator.
(4) TORQUE the coupling nuts to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(5) Attach the lower head shield to the forward frame with the bolts and
nuts.
(6) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
5. Close-up
________
Subtask 78-31-49-440-100
Subtask 78-31-49-410-111
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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Page B414
Feb 01/07
IAC
C F M
56-5B
(4) Remove the warning notice(s).
Subtask 78-31-49-710-065
C. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
R
EFF :
101-199, 901-999, 78-31-49
Page B415
Feb 01/07
IAC
C F M
56-5B
TASK 78-31-49-000-040
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page B416
Feb 01/07
IAC
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-100
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-137
B. Get Access
R
EFF :
101-199, 901-999, 78-31-49
Page B417
Feb 01/07
IAC
C F M
56-5B
Subtask 78-31-49-040-125
Subtask 78-31-49-010-138
4. Procedure
_________
Subtask 78-31-49-020-097
(2) Disconnect the lower rod supply hose from the actuator and let the
hydraulic fluid drain into the container.
(4) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on the nut and connection after they are torqued.
(5) Remove the nuts and the bolts that attach the double flange and the
upper half clamps to the double hydraulic line bracket.
(6) Loosen the bottom bolt that attach the upper half clamp to the middle
hydraulic line bracket. Remove the top bolt and the upper head
shield.
(7) Remove nuts and bolts that attach the lower head shield to the
forward frame.
(8) Disconnect the rod supply pipe from the middle hydraulic line
bracket.
R
EFF :
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Page B418
Feb 01/07
IAC
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56-5B
(9) Remove the nut that attach the rod supply junction pipe to the middle
hydraulic line bracket.
(10) Disconnect the upper rod supply hose from the upper rod swivel joint.
(11) Disconnect the rod supply junction pipe from the lower rod swivel
joint.
(12) Remove the swivel joint from the rod supply junction pipe.
R
EFF :
101-199, 901-999, 78-31-49
Page B419
Feb 01/07
IAC
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56-5B
R
EFF :
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Page B420
Feb 01/07
IAC
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56-5B
R
EFF :
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Page B421
Feb 01/07
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56-5B
TASK 78-31-49-400-040
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page B422
Feb 01/07
IAC
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56-5B
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-860-105
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
R
EFF :
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Page B423
Feb 01/07
IAC
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56-5B
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-49-010-162
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-49-040-131
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-49-420-096
(2) Lubricate the packing (20) with thrust reverser hydraulic fluid.
(3) Put the packing (20) on the fixed end of the upper rod swivel joint.
(4) Install the swivel joint on the rod supply junction pipe.
EFF :
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Page B424
Feb 01/07
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56-5B
(5) TORQUE the swivel joint to between 260 and 300 lbf.in (2.93 and 3.39
m.daN).
(7) Attach the junction pipe to the middle hydraulic line bracket with
the nut.
(8) TORQUE the nut to between 370 and 410 lbf.in (4.18 and 4.63 m.daN).
(9) Connect the upper rod supply hose to the swivel joint.
(10) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(11) Connect the junction pipe to the lower rod swivel joint.
(12) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(13) Connect the rod supply pipe to the middle hydraulic line bracket.
(14) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(15) Attach the lower head shield to the forward frame with the bolts and
nuts.
(16) TORQUE the nuts to between 61 and 70 lbf.in (0.68 and 0.79 m.daN).
(17) Attach the upper head shield to the middle hydraulic line bracket
with the bolts.
(18) TORQUE the bolts to between 27 and 30 lbf.in (0.30 and 0.33 m.daN).
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) on all nuts and connections after they are
torqued.
EFF :
101-199, 901-999, 78-31-49
Page B425
Feb 01/07
IAC
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56-5B
5. Close-up
________
Subtask 78-31-49-410-112
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-49-440-101
Subtask 78-31-49-410-114
C. Close Access
Subtask 78-31-49-710-066
D. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
EFF :
101-199, 901-999, 78-31-49
Page B426
Feb 01/07
IAC
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56-5B
TUBES - THRUST REVERSER - INSPECTION/CHECK
__________________________________________
TASK 78-31-49-220-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 601
Feb 01/07
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 602
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-49-941-077
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-110
B. Get Access
R
EFF :
101-199, 901-999, 78-31-49
Page 603
Feb 01/07
IAC
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56-5B
Subtask 78-31-49-040-102
Subtask 78-31-49-010-111
4. Procedure
_________
Subtask 78-31-49-210-052
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
1. Do the inspection of
the pipes for:
R
EFF :
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Page 604
Feb 01/07
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
046) and (Ref. TASK 78-31-
49-400-046) or
(Ref. TASK 78-31-49-000-
048) and (Ref. TASK 78-31-
49-400-048) or
(Ref. TASK 78-31-49-000-
049) and (Ref. TASK 78-31-
49-400-049) or
(Ref. TASK 78-31-49-000-
025) and (Ref. TASK 78-31-
49-400-025) or
(Ref. TASK 78-31-49-000-
026) and (Ref. TASK 78-31-
49-400-026) or
(Ref. TASK 78-31-49-000-
028) and (Ref. TASK 78-31-
49-400-028) or
(Ref. TASK 78-31-49-000-
029) and (Ref. TASK 78-31-
49-400-029) or
(Ref. TASK 78-31-49-000-
001) and (Ref. TASK 78-31-
49-400-001) or
(Ref. TASK 78-31-49-000-
040) and (Ref. TASK 78-31-
49-400-040)
R
EFF :
101-199, 901-999, 78-31-49
Page 605
Feb 01/07
IAC
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56-5B
R
EFF :
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Page 606
Feb 01/07
IAC
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R
EFF :
101-199, 901-999, 78-31-49
Page 607
Feb 01/07
IAC
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56-5B
R
EFF :
101-199, 901-999, 78-31-49
Page 608
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
045) and (Ref. TASK 78-31-
49-400-045) or
(Ref. TASK 78-31-49-000-
046) and (Ref. TASK 78-31-
49-400-046) or
(Ref. TASK 78-31-49-000-
048) and (Ref. TASK 78-31-
49-400-048) or
(Ref. TASK 78-31-49-000-
049) and (Ref. TASK 78-31-
49-400-049) or
(Ref. TASK 78-31-49-000-
025) and (Ref. TASK 78-31-
49-400-025) or
(Ref. TASK 78-31-49-000-
026) and (Ref. TASK 78-31-
49-400-026) or
(Ref. TASK 78-31-49-000-
028) and (Ref. TASK 78-31-
49-400-028) or
(Ref. TASK 78-31-49-000-
029) and (Ref. TASK 78-31-
49-400-029) or
(Ref. TASK 78-31-49-000-
001) and (Ref. TASK 78-31-
49-400-001) or
(Ref. TASK 78-31-49-000-
040) and (Ref. TASK 78-31-
49-400-040)
R
EFF :
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Page 609
Feb 01/07
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
044) and (Ref. TASK 78-31-
49-400-044) or
(Ref. TASK 78-31-49-000-
045) and (Ref. TASK 78-31-
49-400-045) or
(Ref. TASK 78-31-49-000-
046) and (Ref. TASK 78-31-
49-400-046) or
(Ref. TASK 78-31-49-000-
048) and (Ref. TASK 78-31-
49-400-048) or
(Ref. TASK 78-31-49-000-
049) and (Ref. TASK 78-31-
49-400-049) or
(Ref. TASK 78-31-49-000-
025) and (Ref. TASK 78-31-
49-400-025) or
(Ref. TASK 78-31-49-000-
026) and (Ref. TASK 78-31-
49-400-026) or
(Ref. TASK 78-31-49-000-
028) and (Ref. TASK 78-31-
49-400-028) or
(Ref. TASK 78-31-49-000-
029) and (Ref. TASK 78-31-
49-400-029) or
(Ref. TASK 78-31-49-000-
001) and (Ref. TASK 78-31-
49-400-001) or
(Ref. TASK 78-31-49-000-
040) and (Ref. TASK 78-31-
49-400-040)
R
EFF :
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Page 610
Feb 01/07
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
043) and (Ref. TASK 78-31-
49-400-043) or
(Ref. TASK 78-31-49-000-
044) and (Ref. TASK 78-31-
49-400-044) or
(Ref. TASK 78-31-49-000-
045) and (Ref. TASK 78-31-
49-400-045) or
(Ref. TASK 78-31-49-000-
046) and (Ref. TASK 78-31-
49-400-046) or
(Ref. TASK 78-31-49-000-
048) and (Ref. TASK 78-31-
49-400-048) or
(Ref. TASK 78-31-49-000-
049) and (Ref. TASK 78-31-
49-400-049) or
(Ref. TASK 78-31-49-000-
025) and (Ref. TASK 78-31-
49-400-025) or
(Ref. TASK 78-31-49-000-
026) and (Ref. TASK 78-31-
49-400-026) or
(Ref. TASK 78-31-49-000-
028) and (Ref. TASK 78-31-
49-400-028) or
(Ref. TASK 78-31-49-000-
029) and (Ref. TASK 78-31-
49-400-029) or
(Ref. TASK 78-31-49-000-
001) and (Ref. TASK 78-31-
49-400-001) or
(Ref. TASK 78-31-49-000-
040) and (Ref. TASK 78-31-
49-400-040)
R
EFF :
101-199, 901-999, 78-31-49
Page 611
Feb 01/07
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-400-
042) or
(Ref. TASK 78-31-49-400-
043) or
(Ref. TASK 78-31-49-400-
044) or
(Ref. TASK 78-31-49-400-
045) or
(Ref. TASK 78-31-49-400-
046) or
(Ref. TASK 78-31-49-400-
048) or
(Ref. TASK 78-31-49-400-
049) or
(Ref. TASK 78-31-49-400-
025) or
(Ref. TASK 78-31-49-400-
026) or
(Ref. TASK 78-31-49-400-
028) or
(Ref. TASK 78-31-49-400-
029) or
(Ref. TASK 78-31-49-400-
001) or
(Ref. TASK 78-31-49-400-
040)
R
EFF :
101-199, 901-999, 78-31-49
Page 612
Feb 01/07
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
045) and (Ref. TASK 78-31-
49-400-045) or
(Ref. TASK 78-31-49-000-
046) and (Ref. TASK 78-31-
49-400-046) or
(Ref. TASK 78-31-49-000-
048) and (Ref. TASK 78-31-
49-400-048) or
(Ref. TASK 78-31-49-000-
049) and (Ref. TASK 78-31-
49-400-049) or
(Ref. TASK 78-31-49-000-
025) and (Ref. TASK 78-31-
49-400-025) or
(Ref. TASK 78-31-49-000-
026) and (Ref. TASK 78-31-
49-400-026) or
(Ref. TASK 78-31-49-000-
028) and (Ref. TASK 78-31-
49-400-028) or
(Ref. TASK 78-31-49-000-
029) and (Ref. TASK 78-31-
49-400-029) or
(Ref. TASK 78-31-49-000-
001) and (Ref. TASK 78-31-
49-400-001) or
(Ref. TASK 78-31-49-000-
040) and (Ref. TASK 78-31-
49-400-040)
2. Do the inspection of
the hydraulic hoses
for:
R
EFF :
101-199, 901-999, 78-31-49
Page 613
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
008) and (Ref. TASK 78-31-
49-400-008) or
(Ref. TASK 78-31-49-000-
009) and (Ref. TASK 78-31-
49-400-009)
R
EFF :
101-199, 901-999, 78-31-49
Page 614
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
003) and (Ref. TASK 78-31-
49-400-003) or
(Ref. TASK 78-31-49-000-
006) and (Ref. TASK 78-31-
49-400-006).
R
EFF :
101-199, 901-999, 78-31-49
Page 615
Feb 01/07
IAC
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56-5B
5. Close-up
________
Subtask 78-31-49-410-086
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-49-440-078
Subtask 78-31-49-410-087
C. Close Access
R
EFF :
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Page 616
Feb 01/07
IAC
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56-5B
TASK 78-31-49-210-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 617
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
101-199, 901-999, 78-31-49
Page 618
Feb 01/07
IAC
C F M
56-5B
3. __________
Job Set-up
Subtask 78-31-49-941-090
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-49-010-125
B. Get Access
Subtask 78-31-49-040-106
Subtask 78-31-49-010-126
R
EFF :
101-199, 901-999, 78-31-49
Page 619
Feb 01/07
IAC
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56-5B
4. Procedure
_________
Subtask 78-31-49-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
1. Do the inspection of
the pipes for:
R
EFF :
101-199, 901-999, 78-31-49
Page 620
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
or (Ref. TASK 78-31-49-
000-026) and (Ref. TASK
78-31-49-400-026)
or (Ref. TASK 78-31-49-
000-028) and (Ref. TASK
78-31-49-400-028)
or (Ref. TASK 78-31-49-
000-029) and (Ref. TASK
78-31-49-400-029)
or (Ref. TASK 78-31-49-
000-001) and (Ref. TASK
78-31-49-400-001)
or (Ref. TASK 78-31-49-
000-040) and (Ref. TASK
78-31-49-400-040).
R
EFF :
101-199, 901-999, 78-31-49
Page 621
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-400-
045) or
(Ref. TASK 78-31-49-400-
046) or
(Ref. TASK 78-31-49-400-
048) or
(Ref. TASK 78-31-49-400-
049) or
(Ref. TASK 78-31-49-400-
025) or
(Ref. TASK 78-31-49-400-
026) or
(Ref. TASK 78-31-49-400-
028) or
(Ref. TASK 78-31-49-400-
029) or
(Ref. TASK 78-31-49-400-
001) or
(Ref. TASK 78-31-49-400-
040).
R
EFF :
101-199, 901-999, 78-31-49
Page 622
Feb 01/07
IAC
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
or (Ref. TASK 78-31-49-
000-048) and (Ref. TASK
78-31-49-400-048)
or (Ref. TASK 78-31-49-
000-049) and (Ref. TASK
78-31-49-400-049)
or (Ref. TASK 78-31-49-
000-025) and (Ref. TASK
78-31-49-400-025)
or (Ref. TASK 78-31-49-
000-026) and (Ref. TASK
78-31-49-400-026)
or (Ref. TASK 78-31-49-
000-028) and (Ref. TASK
78-31-49-400-028)
or (Ref. TASK 78-31-49-
000-029) and (Ref. TASK
78-31-49-400-029)
or (Ref. TASK 78-31-49-
000-001) and (Ref. TASK
78-31-49-400-001)
or (Ref. TASK 78-31-49-
000-040) and (Ref. TASK
78-31-49-400-040).
2. Do the inspection of
the hydraulic hoses
for:
R
EFF :
101-199, 901-999, 78-31-49
Page 623
Feb 01/07
IAC
C F M
56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
009) and (Ref. TASK 78-31-
49-400-009)
R
EFF :
101-199, 901-999, 78-31-49
Page 624
Feb 01/07
IAC
C F M
56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(Ref. TASK 78-31-49-000-
006) and (Ref. TASK 78-31-
49-400-006).
R
EFF :
101-199, 901-999, 78-31-49
Page 625
Feb 01/07
IAC
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56-5B
5. Close-up
________
Subtask 78-31-49-410-101
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-31-49-440-091
Subtask 78-31-49-410-102
C. Close Access
R
EFF :
101-199, 901-999, 78-31-49
Page 626
Feb 01/07
IAC
C F M
56-5B
CONTROL UNIT - HYDRAULIC (4101KS) - SERVICING
_____________________________________________
TASK 78-31-51-920-001
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-51-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-51-864-050
Subtask 78-31-51-010-050
C. Get Access
Subtask 78-31-51-040-050
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Subtask 78-31-51-010-051
4. Procedure
_________
Subtask 78-31-51-020-050
(a) Remove the filter bowl (5) from the HCU (15).
(4) Remove the filter cartridge (10) from the filter bowl (5). Discard
the filter cartridge.
Subtask 78-31-51-420-050
(1) Put a new filter cartridge (10) into the filter bowl (5).
(2) Fill the filter bowl (5) with thrust reverser hydraulic fluid.
(3) Install the filter bowl on the HCU. Tighten the filter bowl with your
hand.
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material
____
No. CP2245) after the filter bowl is tighten.
(4) Safety the filter bowl with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8002).
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(5) Remove the drain can.
Subtask 78-31-51-863-050
FOR 1000EM1
Subtask 78-31-51-410-057
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser cowl door (Ref. TASK 78-36-00-410-
040):
- FOR 1000EM1
452AR
- FOR 1000EM2
462AR
Subtask 78-31-51-440-052
Subtask 78-31-51-869-053
F. Bleed the air from the thrust reverser hydraulic system (Ref. TASK 78-30-
00-710-040).
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Subtask 78-31-51-210-052
(a) Remove the retaining ring and the glass bowl from the HCU.
(d) Safety the retaining ring with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
(3) Make sure that the clogging indicator on the HCU is in the
operational position.
Subtask 78-31-51-710-050
5. Close-up
________
Subtask 78-31-51-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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CONTROL UNIT - HYDRAULIC (4101KS) - REMOVAL/INSTALLATION
________________________________________________________
TASK 78-31-51-000-042
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific cover
No specific drain can
No specific protective caps
No specific protective plugs
No specific softnose pliers
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-51-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-51-010-052
B. Get Access
(2) Put the access platform in position in the right side of engine.
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Subtask 78-31-51-040-051
Subtask 78-31-51-010-053
D. Open the right thrust reverser cowl door (Ref. TASK 78-36-00-010-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 78-31-51-614-050
(1) For engine 1 depressurize the Green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the Yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 78-31-51-020-051
(3) Disconnect the electrical connector 4102KS-A from the HCU pressure
switch.
(4) Remove the nut (25) and the bolt (5) that attach the clamp (10) to
the interface bracket (15).
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(6) Put a cover on the engine case to keep hydraulic fluid off.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU
_______
DO:
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(a) Disconnect the supply hose (50), the return hose (45), and the
latch return hose (40) from the left side of the HCU (20). Drain
hydraulic fluid into the drain can.
(b) Disconnect the latch supply hose (55), the head supply hose (60),
and the rod supply hose (65) from the pipes at the interface
bracket (15).
(8) Disconnect the CVR pipe (100) from the check valve restrictor.
(9) Remove the nut (95) that attaches the CVR pipe (100) to the support
(90). Remove the CVR pipe (100).
(10) Remove the nut (105) that attaches the rod supply pipe (75) to the
interface bracket (15).
(11) Remove the nuts (80) and (85) that attach the latch return pipe (35),
the head supply pipe (70) and the support (90) to the interface
bracket (15).
(12) Disconnect the latch supply pipe (110), the head supply pipe (70) and
the rod supply pipe (75) from the right side of the HCU (20).
(13) Remove the bolts (115) that attach the HCU (20) to the forward frame.
Remove the HCU (20).
(a) Remove the bolts (120) that attach the interface bracket (15) to
the HCU (20).
(b) Remove the thermal blankets (175) and (180) from the HCU (20).
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(15) Remove the unions (130), (135) and (140) from the left side of the
HCU (20). Discard the packings (125), (145) and (150).
(16) Remove the unions (140), (160) and (165) from the right side of the
HCU (20). Discard the packings (145), (155) and (170).
(17) Install protective plugs on all open lines and HCU ports.
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TASK 78-31-51-400-042
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-51-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-51-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the right thrust reverser cowl door is open (Ref. TASK
78-36-00-010-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
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Subtask 78-31-51-040-054
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-51-420-051
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections when you have
checked their torques.
(2) Remove the protective plugs from the HCU ports and the hydraulic
lines.
(3) Make sure there is no unwanted matter inside the HCU ports and
orifices.
(4) Lubricate the new preformed packings with thrust reverser hydraulic
fluid (Material No. CP2212).
(5) Apply thrust reverser hydraulic fluid (Material No. CP2212) to the
threads of the unions.
R (6) Put the preformed packing (125) on the union (130) and the preformed
R packing (170) on the union (165).
(7) Install the union (130) in the head supply port on the left side of
the HCU.
(8) Install the union (165) in the pressure port on the right side of the
HCU.
(9) TORQUE both unions to between 610 and 700 lbf.in (6.89 and 7.91
m.daN).
(11) Install the union (135) in the return port on the left side of the
HCU.
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(12) TORQUE the union (135) to between 906 and 1002 lbf.in (10.23 and
11.32 m.daN).
(14) Install the union (140) in the lock-in port on the left side of the
HCU.
(15) Install the other union (140) in the lock-out port on the right side
of the HCU.
(16) TORQUE both unions to between 260 and 300 lbf.in (2.93 and 3.39
m.daN).
(18) Install the union (160) in the rod supply port on the right side of
the HCU.
(19) TORQUE the union (160) to between 370 and 410 lbf.in (4.18 and 4.63
m.daN).
(a) Put the thermal blankets (175) and (180) on the HCU (20).
(b) Make sure that the thermal blankets have the same shape as the
HCU. There should be a clearance of 0.01 inch (2.54 mm) between
the blankets and the adjacent parts.
(21) Attach the interface blanket (15) to the HCU with the bolts (120).
TORQUE the bolts (120) to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(22) TORQUE the bolts (120) to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(23) Apply a layer of blindexite RT 342/2 (Material No. CP2318) to the HCU
mating surface.
(24) Install the two lower bolts (115) on the HCU mounting flange.
(25) Position the HCU (20) against the forward frame and install the other
two bolts (115).
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(26) TORQUE the bolts (115) to between 140 and 160 lbf.in (1.58 and 1.80
m.daN).
Subtask 78-31-51-420-052
(1) Connect the head supply pipe (70) to the HCU (20).
(2) TORQUE the coupling nut to between 450 and 500 lbf.in (5.08 and 5.65
m.daN).
(3) Position the support (90) against the interface bracket (15).
(4) Attach the head supply pipe (70) and the support (90) to the
interface bracket (15) with the nut (80).
(5) TORQUE the nut (80) to between 610 and 700 lbf.in (6.89 and 7.91
m.daN).
(6) Attach the latch return pipe (35) and the support (90) to the
interface bracket (15) with the nut (85).
(7) TORQUE the nut (85) to between 260 and 300 lbf.in (2.93 and 3.39
m.daN).
(8) Connect the rod supply pipe (75) to the HCU (20).
(9) TORQUE the coupling nut to between 235 and 260 lbf.in (2.65 and 2.93
m.daN).
(10) Attach the rod supply pipe (75) to the interface bracket (15) with
the nut (105).
(11) TORQUE the nut (105) to between 370 and 410 lbf.in (4.18 and 4.63
m.daN).
(12) Connect the latch supply pipe (110) to the HCU (20).
(13) TORQUE the coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
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Subtask 78-31-51-420-053
C. Connect the Pipes and Hoses to the Left Side of the HCU as Follows
(1) Install one end of the CVR pipe (100) in the support (90) and attach
it with the nut (95).
(2) TORQUE the nut (95) to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(3) Connect the other end CVR pipe (100) to the check valve restrictor on
the HCU.
(4) TORQUE the coupling nut on the CRV tube (100) to between 235 and 260
lbf.in (2.65 and 2.93 m.daN).
(6) TORQUE the coupling nut on the hose (50) to between 470 and 520
lbf.in (5.31 and 5.87 m.daN).
(8) TORQUE the coupling nut on the hose (45) to between 660 and 732
lbf.in (7.45 and 8.27 m.daN).
(9) Connect the latch return hose (40) to the HCU (20).
(10) TORQUE the coupling nut on the hose (40) to between 113 and 125
lbf.in (1.27 and 1.41 m.daN).
(11) Connect the latch supply hose (55) to the latch return pipe (35) on
the interface bracket (15).
(12) TORQUE the coupling nut on the hose (55) to between 113 and 125
lbf.in (1.27 and 1.41 m.daN).
(13) Connect the head supply hose (60) to the head supply pipe (70) on the
interface bracket (15).
(14) TORQUE the coupling nut on the hose (60) to between 540 and 600
lbf.in (6.10 and 6.78 m.daN).
(15) Connect the rod supply hose (65) to the rod supply pipe (75) on the
interface bracket (15).
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(16) TORQUE the coupling nut on the hose (65) to between 270 and 300
lbf.in (3.05 and 3.39 m.daN).
(17) Put the clamp (10) on the thrust reverser harness (30). Attach the
clamp (10) to the interface bracket (15) with the bolt (5) and the
nut (25).
(18) TORQUE the nut (25) to between 30 and 40 lbf.in (0.33 and 0.45
m.daN).
(21) Connect the electrical connector 4102KS-A to the HCU pressure switch.
Subtask 78-31-51-420-054
(1) Remove the protective cover and examine the engine to make sure there
is no hydraulic fluid on the compressor cases.
Subtask 78-31-51-110-050
(1) Remove hydraulic fluid from the compressor cases with a clean, dry
cloth.
(2) Cleaning:
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(a) Clean all remaining hydraulic fluid from the compressor case with
a clean cloth moistened with isopropyl alcohol (Material No.
CP1041) or acetone (Material No. CP1039) or stoddard solvent
(Material No. CP2011) or ardrox 552 (Material No. CP2559) or
turco ind 79 (Material No. CP2560) or mag-chem teksol (Material
No. CP2566) or degreasol 99 R (Material No. CP2584) or mag-chem
skysol (Material No. CP2656) .
Subtask 78-31-51-210-050
(1) Make sure that the red clogging indicator is not extended.
(a) Cut the lockwire and remove the retaining ring and the glass bowl
from the HCU.
(c) Install the bowl and the retainer over the indicator. Tighten the
retainer with your hand.
(d) Safety the retainer with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
5. Close-up
________
Subtask 78-31-51-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser cowl door (Ref. TASK 78-36-00-410-
040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
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(3) Remove the access platform(s).
Subtask 78-31-51-440-051
Subtask 78-31-51-614-051
(1) For engine 1 pressurize the Green hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
(2) For engine 2 pressurize the Yellow hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
Subtask 78-31-51-710-052
D. Bleed the Air from the Thrust Reverser Hydraulic System (Ref. TASK 78-30-
00-710-040).
Subtask 78-31-51-410-054
Subtask 78-31-51-710-051
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TASK 78-31-51-000-043
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific cloth
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
CH1540-0276 1 SOCKET
M46104 1 SOCKET
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-51-941-064
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-51-010-076
B. Get Access
Subtask 78-31-51-040-066
Subtask 78-31-51-614-056
(1) For engine 1 depressurize the Green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the Yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
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4. Procedure
_________
Subtask 78-31-51-020-060
A. Removal of the Filter Clogging Indicator from the Hydraulic Control Unit
(HCU) as follows:
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Put a cloth on the engine below the HCU to protect it from any
hydraulic fluid.
(2) Cut the lockwire and remove the retaining ring (185) and the glass
bowl (190) from the clogging indicator (195).
(4) Remove and discard the packings (200) and (205) from the clogging
indicator (195).
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TASK 78-31-51-400-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-31-51-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-31-51-010-077
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-31-51-040-067
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-31-51-420-063
(1) Lubricate the new preformed packings (200) and (205) with thrust
reverser hydraulic fluid (Material No. CP2212).
(4) Use the SOCKET (CH1540-0276) or SOCKET (M46104) and install the
clogging indicator (195) in the clogging indicator port of the HCU
(20).
(5) TORQUE the clogging indicator (195) to between 132.72 and 150.36
lbf.in (1.49 and 1.69 m.daN).
(6) Install the glass bowl (190) and the retaining ring (185) on the
clogging indicator (195).
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(7) Safety the retaining ring (185) with lockwire (Material No. CP8001)
or lockwire (Material No. CP8002).
5. Close-up
________
Subtask 78-31-51-100-052
A. If hydraulic fluid has come in contact with any titanium part, clean the
part as follows:
(1) Wipe off the affected area with a clean, dry cloth or paper towel.
(2) Wipe the affected area with a clean, dry cloth or paper towel made
moist with isopropyl alcohol (Material No. CP1041) or acetone
(Material No. CP1039) or stoddard solvent (Material No. CP2011) or
ardrox 552 (Material No. CP2559) or turco ind 79 (Material No.
CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99 R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) .
(3) Dry the area with a clean, dry cloth or paper towel.
Subtask 78-31-51-410-071
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-51-440-062
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Subtask 78-31-51-410-072
D. Close Access
Subtask 78-31-51-614-057
(1) For engine 1 pressurize the Green hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
(2) For engine 2 pressurize the Yellow hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
Subtask 78-31-51-710-057
F. Bleed the air from the thrust reverser hydraulic system (Ref. TASK 78-30-
00-710-040).
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CONTROL UNIT - HYDRAULIC (4101KS) - INSPECTION/CHECK
____________________________________________________
TASK 78-31-51-210-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-31-51-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-31-51-010-056
B. Get Access
Subtask 78-31-51-040-052
Subtask 78-31-51-010-057
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4. Procedure
_________
Subtask 78-31-51-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
2. Examine the related
hardware of the HCU
for:
4. Examine the
electrical Connectors
for:
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5. Close-up
________
Subtask 78-31-51-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-31-51-440-053
Subtask 78-31-51-410-056
C. Close Access
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THRUST REVERSER STRUCTURE - DESCRIPTION AND OPERATION
_____________________________________________________
1. _______
General
(Ref. Fig. 001)
The thrust reverser is attached to the pylon immediately aft of the engine
fan case. When stowed, the reverser forms a continuation of the engine fan
exhaust nozzle and when deployed, the reverser directs the fan exhaust
forwards.
The reverser is constructed in two halves that form a bifurcated duct. The
reverser halves are hinged at the top to the pylon, clamped to the aft outer
flange of the fan case and latched along the bottom centerline.
The two complete thrust reverser cowls are wing interchangeable.
2. Description
___________
A. Fixed Structure
(Ref. Fig. 002, 003)
Each thrust Reverser half is supported from the pylon by three hinges.
These hinges are integral with a machined aluminium beam which runs along
the upper portion of the thrust reverser.
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Upper Beam
Figure 003
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The inner barrel is protected by a DARCHEM fire blanket. The blanket
consists of a back-skin No.3 crimp stainless steel 0.05 mm thick and
a front skin No.3 crimp stainless steel 0.075mm thick. Internal
insulation consists of TRITON fibre 9 mm compressed to 8 mm. A
sufficient quantity of breathers are provided to ensure acceptable
air flow permeability. The blanket is attached to the inner cowl
using a hook and latch method.
The forward section of the inner barrel is protected with MA25 S
ablative coating.
(4) Ramp
The ramp serves to deflect the air when the blocker doors are
deployed. It is a composite honeycomb structure. Graphite composite
skins are bonded to aluminium honeycomb.
The ramp fairing considered represent 470 mm of the fan duct zone not
covered.
(5) Materials
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------------------------------------------------------------------------------
COMPONENT MATERIAL
------------------------------------------------------------------------------
Hinge 2024 AL
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Pressure Relief
Figure 007
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(8) Drainage
Drainage of the core compartment is provided by a dedicated drain
tube located on engine center line at the lowest part of the core
cowl and runs vertically venting directly to ambient.
B. Blocker Doors
(Ref. Fig. 008)
(1) General
Two blocker doors are installed onto each half reverser. Each blocker
door rotates around pins secured onto upper and lower fittings
located at 3 and 9 oclock. All the blockers doors are actuated by
hydraulic actuators and rotate independently.
(4) Seals
(Ref. Fig. 011)
The characteristics of the seals are :
- large diameter seal
- pressurized seal
- silicone and fiber glass material
- no seal scrubbing during door motion
- seal in compression
- each seal is particular to one component with no angle.
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THRUST REVERSER STRUCTURE - INSPECTION/CHECK
____________________________________________
TASK 78-32-00-210-044
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-00-000-051
4. Procedure
_________
Subtask 78-32-00-210-061
5. Close-up
________
Subtask 78-32-00-400-051
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TASK 78-32-00-210-045
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-00-941-064
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-00-010-082
B. Get Access
Subtask 78-32-00-040-063
Subtask 78-32-00-010-083
(1) Remove the 12 screws (10) from the access panel (5).
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4. Procedure
_________
Subtask 78-32-00-210-063
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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5. Close-up
________
Subtask 78-32-00-410-080
(1) Install the hinge access panel (5) and attach with screws (10).
(2) TORQUE the screws (10) to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
Subtask 78-32-00-440-062
Subtask 78-32-00-410-081
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-32-00-210-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-00-941-067
4. Procedure
_________
Subtask 78-32-00-210-066
5. Close-up
________
Subtask 78-32-00-410-082
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TASK 78-32-00-210-043
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-00-941-065
4. Procedure
_________
Subtask 78-32-00-210-064
5. Close-up
________
Subtask 78-32-00-420-057
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TASK 78-32-00-210-042
Detailed Visual Inspection of the Thrust Reverser Forward Frame to 3/9 Oclock
Beam Joint
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-00-941-066
4. Procedure
_________
Subtask 78-32-00-210-065
5. Close-up
________
Subtask 78-32-00-420-058
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TASK 78-32-00-210-046
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-00-941-069
(1) Remove the blocker door hydraulic actuators (Ref. TASK 78-31-41-000-
001).
(2) Get access to the actuator attachment area on the aft side of the
forward frame.
(3) Clean the actuator attachment area with a clean cotton cloth moist
with Methyl Ethyl Ketone (Material No. CP1040).
(4) Dry surface with a clean cotton cloth before the Methyl Ethyl Ketone
becomes a gas.
4. Procedure
_________
Subtask 78-32-00-210-068
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 78-32-00-420-060
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COWL - THRUST REVERSER - SERVICING
__________________________________
TASK 78-32-11-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-11-869-050
Subtask 78-32-11-941-051
C. Put a warning notice on the slats and flaps control levers to prevent use
of them.
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Subtask 78-32-11-010-050
D. Get Access
Subtask 78-32-11-040-050
Subtask 78-32-11-010-060
4. Procedure
_________
Subtask 78-32-11-020-050
(1) Remove the screws (5) and the nuts (10) that attach the pin (15) to
the inner barrel.
(4) Remove the sealant from the bottom of the inner barrel with a plastic
scraper.
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(6) Cleaning:
(a) Clean the areas where you removed the sealant with acetone
(Material No. CP1039) or stoddard solvent (Material No. CP2011)
or ardrox 552 (Material No. CP2559) or turco ind 79 (Material No.
CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041).
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TASK 78-32-11-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) On the slats and flaps control levers, make sure that a warning
notice is in position to prevent use of them.
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Subtask 78-32-11-010-061
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-32-11-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-32-11-420-050
(2) Attach the pin (15) to the inner barrel with the screws (5) and the
nuts (10).
(3) TORQUE the nuts (10) to between 31 and 40 lbf.in (0.35 and 0.45
m.daN)
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(4) Cleaning:
(a) Apply a bead of RTV732 (Material No. CP2303) around the junction
of the pin (15) with the inner barrel.
(5) If removed, apply a bead of RTV732 (Material No. CP2303) around the
base of the strut.
5. Close-up
________
Subtask 78-32-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-32-11-440-050
Subtask 78-32-11-410-051
C. Close Access
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(3) Remove the warning notice(s).
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COWL - THRUST REVERSER - REMOVAL/INSTALLATION
_____________________________________________
TASK 78-32-11-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 78-32-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 78-32-11-869-052
Subtask 78-32-11-941-055
D. Put a warning notice on the slats and flaps control levers to prohibit
use of them.
Subtask 78-32-11-010-056
E. Get Access
Subtask 78-32-11-040-053
Subtask 78-32-11-614-050
(1) For engine 1 depressurize the Green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
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(2) For engine 2 depressurize the Yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
Subtask 78-32-11-010-057
4. Procedure
_________
Subtask 78-32-11-010-058
(1) Disconnect the interface hydraulic hoses from the left or right half
door.
(3) For the right side only disconnect the hydraulic supply pipe from the
HCU.
(4) Disconnect the right electrical harness connector from the electrical
junction box.
(Ref. Fig. 402/TASK 78-32-11-991-303)
(7) Remove the 12 screws that attach the hinge access panel to the
pylon..
(Ref. Fig. 403/TASK 78-32-11-991-304)
(8) Put the HANDLING SLING (HIX1001) on the half door as follows:
(Ref. Fig. 404/TASK 78-32-11-991-305, 405/TASK 78-32-11-991-306)
CAUTION : THE STOPS ON THE SCREWS MUST TOUCH THE 12 OCLOCK BEAM. IF
_______
THE SCREWS ON THE LIFTING BEAM ARE NOT FULLY IN THE HOIST
POINT, THE HALF DOOR COULD FALL. IF THE HALF DOOR FALLS IT
CAN BE DAMAGED.
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(a) Install the handling sling on the two upper hoist points of the
half door.
(b) Remove and keep one lifting hoist plug from the lower hoist
point.
WARNING : YOU MUST HOLD EACH HALF DOOR OPENED WITH THE HOLD-OPEN ROD
_______
TO PREVENT SERIOUS INJURY DUE TO ACCIDENTAL CLOSURE.
(a) Open the right and left half doors to the 35 degrees position
(Ref. TASK 78-36-00-010-040).
(10) Put a protection cover over the core engine to make sure that
hydraulic fluid does not drop on the compressor case.
(11) Remove the left or right door-opening actuators (Ref. TASK 78-36-51-
000-041).
(13) Apply tension to the HANDLING SLING (HIX1001) to keep half door in
position.
(15) Remove quick release pin from attachment bracket on the half door.
(17) Remove the three hinge pins which attach the half door as follows:
(Ref. Fig. 403/TASK 78-32-11-991-304)
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Page 408
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Page 409
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CAUTION : THE HALF DOOR WEIGHS APPROXIMATELY 440 POUNDS (200 KG).
_______
MAKE SURE THAT THE CRANE CAN LIFT 440 POUNDS (200 KG).
HOWEVER, THE FORCE USED TO LIFT THE HALF DOOR SHOULD NOT BE
MORE THAN 661 POUNDS (300 KG). IF THE LIFTING FORCE IS TOO
MUCH THE SCREWS IN THE LIFTING BEAM CAN BREAK AND THE HALF
DOOR WILL FALL AND BE DAMAGE.
(18) Carefully lift the half door from the engine pylon.
(19) Install the thrust reverser half door on the WORKSTAND MOBILE
(HIX3001) as follows:
(Ref. Fig. 407/TASK 78-32-11-991-308)
(a) Remove the two hinge pins from the mobile workstand.
(b) Move the half door to the 45 degrees position with the handling
sling.
(c) Put the half door in a position to align the hinges with the
hinges of the mobile workstand.
(d) Install the hinge pins through the hinges of the half door and
the mobile workstand and install the cotter pins.
(21) Install the attachment strap on the lower hoist point of the half
door.
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TASK 78-32-11-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
R
EFF :
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-11-010-059
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-11-040-054
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
Subtask 78-32-11-865-052
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
R
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Subtask 78-32-11-080-051
(1) Install the HANDLING SLING (HIX1001) on the half door as follows:
(Ref. Fig. 404/TASK 78-32-11-991-305, 405/TASK 78-32-11-991-306)
CAUTION : THE STOPS ON THE SCREWS MUST TOUCH THE 12 OCLOCK BEAM. IF
_______
THE SCREWS ON THE LIFTING BEAM ARE NOT FULLY IN THE HOIST
POINT, THE HALF DOOR COULD FALL. IF THE HALF DOOR FALLS IT
CAN BE DAMAGED.
(a) Install the handling sling on the two upper hoist points of the
half door.
(b) Remove and keep one lifting hoist plug from the lower hoist
point.
(2) Remove the half door from the WORKSTAND MOBILE (HIX3001) as follows:
(Ref. Fig. 407/TASK 78-32-11-991-308)
(a) Remove the attachment strap from the lower hoist point.
(b) Remove the cotter pins and hinge pins from the mobile workstand.
(d) Install the hinge pins on the mobile workstand and attach with
cotter pins.
Subtask 78-32-11-410-057
CAUTION : MAKE SURE THE BLOCKER DOORS ARE LOCKED TO PREVENT BLOCKER DOOR
_______
DAMAGE.
CAUTION : THE HALF DOOR WEIGHS APPROXIMATELY 440 POUNDS (200 KG). MAKE
_______
SURE THAT THE CRANE CAN LIFT 440 POUNDS (200 KG). HOWEVER, THE
FORCE USED TO LIFT THE HALF DOOR SHOULD NOT BE MORE THAN 661
POUNDS (300 KG). IF THE LIFTING FORCE IS TOO MUCH THE SCREWS IN
THE LIFTING BEAM CAN BREAK AND THE HALF DOOR WILL FALL AND BE
DAMAGE.
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(1) Apply a thin layer of molykote G rapid (Material No. CP2104) on the
hinge pins.
(3) Put thrust reverser in a position to align the hinges with the hinges
on the pylon.
(4) Attach the half door to the pylon with the hinge pins, the washers
and the nuts.
(5) Tighten the nut to remove clearance and align cotter pin holes.
NOTE : If the cotter pin holes are not align, the nut can be
____
untightened of 1/6 of turn to align the bolt hole with a slot
in the nut.
(8) Remove the handling sling from the two upper hoist points of the half
door.
(Ref. Fig. 405/TASK 78-32-11-991-306)
WARNING : YOU MUST HOLD EACH HALF DOOR OPENED WITH THE HOLD-OPEN ROD
_______
TO PREVENT SERIOUS INJURY DUE TO ACCIDENTAL CLOSURE.
(a) Move the half door to 45 degrees position with the handling
sling.
(a) Disconnect the quick release pin that attach the hold-open rod to
the upper bracket.
(b) Attach the hold-open rod to the attach bracket of the forward
frame with the quick-release pin.
(11) Install the left or right door-opening actuators (Ref. TASK 78-36-51-
400-041).
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(12) Close the left and right thrust reverser half doors (Ref. TASK 78-36-
00-410-040).
(13) Remove the lifting strap from the middle lower hoist point.
(Ref. Fig. 404/TASK 78-32-11-991-305, 405/TASK 78-32-11-991-306)
(15) Attach the hinge access panel to the top of the half door with
screws.
(Ref. Fig. 403/TASK 78-32-11-991-304)
(16) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
(22) TORQUE the left or right latch return hose to between 113 and 125
lbf.in (1.27 and 1.41 m.daN).
(23) TORQUE the right supply hose to between 540 and 600 lbf.in (6.10 and
6.78 m.daN).
(24) TORQUE the right return hose to between 630 and 700 lbf.in (7.11 and
7.91 m.daN).
(25) TORQUE the right upper latch return hose to between 113 and 125
lbf.in (1.27 and 1.41 m.daN).
(26) TORQUE the left or right actuator head supply hose to between 540 and
600 lbf.in (6.10 and 6.78 m.daN).
(27) TORQUE the left or right actuator rod supply hose to between 270 and
300 lbf.in (3.05 and 3.39 m.daN).
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(28) TORQUE the left supply hose to between 113 and 125 lbf.in (1.27 and
1.41 m.daN).
Subtask 78-32-11-820-055
Subtask 78-32-11-820-051
Subtask 78-32-11-410-058
Subtask 78-32-11-440-053
Subtask 78-32-11-942-050
Subtask 78-32-11-869-053
H. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-32-11-865-051
J. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 3801GX, 3802GX, 3803GX
Subtask 78-32-11-710-050
K. Bleed the air from the thrust reverser hydraulic system. (Ref. TASK 78-
30-00-710-040)
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5. Close-up
________
Subtask 78-32-11-410-059
A. Close Access
Subtask 78-32-11-820-050
Subtask 78-32-11-710-051
R
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COWL - THRUST REVERSER - INSPECTION/CHECK
_________________________________________
TASK 78-32-11-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific brush
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
No specific Torque Wrench : range 35 to 45 lbf.in
(0.39 to 0.50 m.daN)
HIX3005 1 SAFETY SLEEVE - PIVOTING DOOR ACTUATOR
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-11-869-051
Subtask 78-32-11-010-051
C. Get Access
Subtask 78-32-11-040-051
4. Procedure
_________
Subtask 78-32-11-210-050
A. Visual Inspection
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections when you have done the check
of their torques.
R
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R Thrust Reverser
Figure 601/TASK 78-32-11-991-309- 12 (SHEET 1)
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R Thrust Reverser
Figure 601/TASK 78-32-11-991-309- 22 (SHEET 2)
EFF :
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Pivot Bolts
Figure 602/TASK 78-32-11-991-310
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(1) Do a visual inspection of the upper/lower cut corners, the 3/9
oclock beams, the aft ring and the strut as follows:
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R 1. Inspect the
R upper/lower cut
R corners, the 3/9
R oclock beams and aft
R ring for:
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Five cracks maximum per If more than five cracks,
half door. replace the half door
(Ref. TASK 78-32-11-000-
002) and (Ref. TASK 78-32-
11-400-002).
F. Nick, scratch 0.008 in. (0.20 mm) Seal damaged aera from
maximum depth over a 8 entrance of moisture with
in. (203.2 mm) length. aerodynamic tape (Material
No. CP2517).
Replace tape if peeled or
damaged.
Monitor at A check.
R
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
If the nick or scratch is
not permitted, replace the
half door (Ref. TASK 78-
32-11-000-002) and
(Ref. TASK 78-32-11-400-
002).
Subtask 78-32-11-010-052
B. Open the thrust reverser doors to the 45 degrees position (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-32-11-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Movement: try to No movement is permitted If there is movement of
move the strut by the strut, replace the
hand bushing (Ref. TASK 78-32-
11-000-001) and (Ref. TASK
78-32-11-400-001).
Subtask 78-32-11-980-050
Subtask 78-32-11-480-050
Subtask 78-32-11-210-052
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Crack 1 in. (25.4 mm) maximum Seal damaged area from
length in any direction. entrance of moisture with
aerodynamic tape (Material
No. CP2517).
C. Gouge, nick and 0.008 in. (0.20 mm) Monitor at A check.
scratch maximum depth over a 8 If gouges, nicks or
in. (203.2 mm) length. scratches are not in the
serviceable limits,
replace the half door
(Ref. TASK 78-32-11-000-
002) and (Ref. TASK 78-32-
11-400-002).
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R 2. Inspect the heat
R shields part for:
B. Gouge, nick and 0.008 in. (0.20 mm) Monitor at A check.
scratch maximum depth over a 8
in. (203.2 mm) length.
D. Bulges, gaps
Permitted if there is no
crack or hole.
3. Examine intumescent
fireproof coating
for:
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Abrasion None permitted If there is abrasion,
repair before next flight.
Monitor at A check.
4. Examine attachment
bracket for:
R
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Crack 1 in. (25.4 mm) maximum Seal damaged area from
length in any direction. entrance of moisture with
aerodynamic tape (Material
No. CP2517).
C. Gouge, nick and 0.008 in. (0.20 mm) Monitor at A check.
scratch maximum depth over a 8
in. (203.2 mm) length.
7. Examine 12 oclock
rear fairing for:
Subtask 78-32-11-010-053
(1) Remove the screws which attach the pivot access doors.
R
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(3) If necessary remove the bolts and the washer (lower blocker door)
which attach the contact fingers on the blocker doors.
Subtask 78-32-11-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Subtask 78-32-11-410-052
(2) TORQUE the bolts to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
(3) Install the contact fingers, the washer (lower blocker door) and the
bolts.
(4) TORQUE the bolts to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
(5) Install the pivot access doors on the blocker doors and attach with
the screws.
(6) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
R
EFF :
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5. Close-up
________
Subtask 78-32-11-080-050
A. Remove the safety sleeve (HIX 3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-32-11-980-051
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Move the blocker doors to the closed position manually (Ref. TASK 78-
32-41-860-002)
Subtask 78-32-11-410-053
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-32-11-440-051
Subtask 78-32-11-410-054
E. Close Access
R
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TASK 78-32-11-220-040
Detailed Visual Inspection of the Inner Barrel Heatshield and Fire Protective
Coating
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-11-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
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Page 617
Feb 01/07
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-11-010-054
B. Get Access
Subtask 78-32-11-040-052
Subtask 78-32-11-010-055
R
EFF :
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Page 618
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4. Procedure
_________
Subtask 78-32-11-220-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF :
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Page 619
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5. Close-up
________
Subtask 78-32-11-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-32-11-440-052
Subtask 78-32-11-410-056
C. Close Access
R
EFF :
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DOOR - BLOCKER - MAINTENANCE PRACTICES
______________________________________
TASK 78-32-41-480-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-059
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
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Page 201
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-059
B. Get Access
Subtask 78-32-41-040-059
Subtask 78-32-41-010-060
4. Procedure
_________
Subtask 78-32-41-480-050
(4) Tighten the two knurled screws until sleeve is firmly in place on the
actuator.
R
EFF :
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EFF :
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TASK 78-32-41-080-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
R
EFF :
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Page 204
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-41-010-062
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-41-040-061
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-32-41-080-050
A. Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
hydraulic actuator as follows:
5. Close-up
________
Subtask 78-32-41-410-060
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
R
EFF :
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Subtask 78-32-41-440-059
Subtask 78-32-41-410-061
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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TASK 78-32-41-860-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
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Page 207
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-050
B. Get Access
Subtask 78-32-41-040-050
4. Procedure
_________
Subtask 78-32-41-860-050
(1) Turn the Dzus fastener on the thermal blanket (40) to loosen it and
remove the blanket from the blocker door latch (15).
(Ref. Fig. 203/TASK 78-32-41-991-305)
(2) Turn the manual unlock shaft on the blocker latch to the unlock
position with a 5/16 in. (7.94mm) wrench.
NOTE : The manual unlock shaft can be accessed through a slot on the
____
right or left side of the blocker door latch.
(3) Turn the manual unlock square on the hydraulic actuator to the unlock
position.
R
EFF :
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R
EFF :
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R
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(4) Open the Blocker Door:
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
R
EFF :
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Page 211
Feb 01/07
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R TASK 78-32-41-860-002
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 78-32-41-860-057
R (1) On the center pedestal, on the ENG panel 115VU, make sure that a
R warning notice is in position to tell persons not to start the
R engine.
EFF :
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Page 212
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R (2) On the overhead maintenance panel 50VU, make sure that the ON legend
R of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
R that a warning notice is in position to tell persons not to energize
R the FADEC 1(2).
R Subtask 78-32-41-010-065
R B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
R FOR 1000EM1
R 437AL, 438AR
R FOR 1000EM2
R 447AL, 448AR
R Subtask 78-32-41-040-064
R C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
R 481-041).
R 4. Procedure
_________
R Subtask 78-32-41-860-051
R (1) Remove safety sleeve from blocker door actuator (Ref. TASK 78-32-41-
R 080-001).
R (2) Push in on the blocker door until latch engages to close the blocker
R door.
R (3) Put the thermal blanket (40) on the blocker door latch (15). Turn the
R Dzus fastener on the blanket (40) 1/4 turn to lock it.
R (Ref. Fig. 203/TASK 78-32-41-991-305)
R 5. Close-up
________
R Subtask 78-32-41-440-050
EFF :
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R Subtask 78-32-41-410-050
R B. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
EFF :
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DOOR - BLOCKER - REMOVAL/INSTALLATION
_____________________________________
TASK 78-32-41-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
R
EFF :
101-199, 901-999, 78-32-41
Page 401
Feb 01/07
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56-5B
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-055
B. Get Access
Subtask 78-32-41-040-055
4. Procedure
_________
Subtask 78-32-41-020-050
(a) Remove the bolt that attach the lower access door.
R
EFF :
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Feb 01/07
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R
EFF :
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Hydraulic Actuator
Figure 402/TASK 78-32-41-991-304- 13 (SHEET 1)
R
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Hydraulic Actuator
Figure 402/TASK 78-32-41-991-304- 23 (SHEET 2)
R
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Hydraulic Actuator
Figure 402/TASK 78-32-41-991-304- 33 (SHEET 3)
R
EFF :
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R
EFF :
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(2) Remove the access door of the hydraulic actuator clevis.
(Ref. Fig. 402/TASK 78-32-41-991-304)
(a) Remove the three screws which attach the access door to the
blocker door.
(3) Remove the hydraulic actuator clevis from the blocker door:
(Ref. Fig. 402/TASK 78-32-41-991-304)
(a) Remove the four bolts and washers which attach the clevis on the
blocker door.
CAUTION : HOLD ACTUATOR ROD WHEN YOU MANUALLY DEPLOY BLOCKER DOOR TO
_______
AVOID DAMAGE TO MATERIAL.
(a) Manually open the lower blocker door with the hydraulic actuator
locked (Ref. TASK 78-32-41-860-001).
(b) Remove the screws which attach the pivot access doors.
(Ref. Fig. 401/TASK 78-32-41-991-303)
(c) Remove the two pivot access doors from the blocker door.
WARNING : KEEP THE BLOCKER DOOR IN THE OPEN POSITION IN ORDER NOT
_______
TO DAMAGE MATERIAL OR INJURE PERSONNEL.
R
EFF :
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Page 408
Feb 01/07
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1
_ Remove the two pivot bolts from the blocker door with a soft
copper drift.
2
_ Remove the blocker door.
R
EFF :
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Page 409
Feb 01/07
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TASK 78-32-41-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF :
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-860-053
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-41-010-061
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-41-040-060
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF :
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Page 411
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4. Procedure
_________
Subtask 78-32-41-420-050
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections when you have done the check
of their torques.
(1) Apply a thin layer of molykote G rapid (Material No. CP2104) on the
pivot bolts.
(3) Install the two pivot bolts, the washers and the castellated nuts.
(Ref. Fig. 401/TASK 78-32-41-991-303)
(5) TORQUE each nut to 974 lbf.in (11.00 m.daN) plus torque (A).
(7) Measure the run-on torques (B) of the two nuts again.
(8) TORQUE each nut to between 531 and 797 lbf.in (6.00 and 9.00 m.daN)
plus torque B.
(9) Install with new cotter pin (10) and cotter pin (20).
(10) Apply a thin layer of molykote G rapid (Material No. CP2104) on the
contact finger pin.
(11) Attach the contact finger pin with the bolts and washers.
(12) TORQUE the bolts to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
R
EFF :
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(13) Install the pivot access doors:
(a) Attach the two pivot access doors to the blocker door with the
screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
(a) Attach the lower access door to the thrust reverser with the
screw.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN)
(a) Attach the clevis to the blocker door with the four bolts and the
washers.
(b) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(a) Attach the clevis access door to the blocker door with the three
screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
(a) Attach the deploy-switch access door with the three screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
R
EFF :
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(a) Manually move the blocker door to the closed position (Ref. TASK
78-32-41-860-002).
(19) Make sure that the blocker door is correctly aligned (Ref. TASK 78-
32-41-820-001).
5. Close-up
________
Subtask 78-32-41-440-055
Subtask 78-32-41-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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Page 414
Feb 01/07
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TASK 78-32-41-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
EFF :
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Page 415
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-056
B. Get Access
Subtask 78-32-41-040-056
4. Procedure
_________
Subtask 78-32-41-020-051
R
EFF :
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Page 416
Feb 01/07
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R
EFF :
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Page 417
Feb 01/07
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R
EFF :
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Page 418
Feb 01/07
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R
EFF :
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(2) Remove the access door of the hydraulic actuator clevis:
(Ref. Fig. 402/TASK 78-32-41-991-304)
(a) Remove the eight screws which attach the access door to the
blocker door.
(3) Remove the hydraulic actuator clevis from the blocker door:
(Ref. Fig. 402/TASK 78-32-41-991-304)
(a) Remove the four bolts and washers which attach the clevis on the
blocker door.
CAUTION : HOLD ACTUATOR ROD WHEN YOU MANUALLY DEPLOY BLOCKER DOOR TO
_______
AVOID DAMAGE TO MATERIAL.
(a) Manually open the upper blocker door with the hydraulic actuator
locked (Ref. TASK 78-32-41-860-001).
1
_ Install the handling sling on the blocker door where the
actuator clevis was removed.
2
_ Tighten the knurled knob to attach the sling.
(d) Remove the screws which attach the pivot access doors.
(Ref. Fig. 406/TASK 78-32-41-991-310)
(e) Remove the two pivot access doors from the blocker door.
EFF :
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(g) Remove and discard the cotter pins (10) and (20).
WARNING : KEEP THE BLOCKER DOOR IN THE OPEN POSITION IN ORDER NOT
_______
TO DAMAGE MATERIAL OR INJURE PERSONNEL.
1
_ Remove two blocker door pivot bolts with a soft copper drift.
2
_ Remove the blocker door.
1
_ Loosen the knurled knob.
2
_ Remove the blocker door handling sling.
EFF :
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Page 421
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TASK 78-32-41-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 422
Nov 01/07
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF :
101-199, 901-999, 78-32-41
Page 423
Feb 01/07
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56-5B
Subtask 78-32-41-010-063
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-41-040-062
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-32-41-420-051
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
(a) Install the handling sling on the blocker door where the actuator
clevis was removed.
(2) Apply a thin layer of molykote G rapid (Material No. CP2104) on the
pivot bolts.
(4) Install the two pivot bolts, washers and the castellated nuts.
(Ref. Fig. 406/TASK 78-32-41-991-310)
(5) Measure the run-on torques (A) of the two castellated nuts.
EFF :
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(6) TORQUE each nut to 974 lbf.in (11.00 m.daN) plus torque A.
(8) Measure the run-on torques (B) of the two nuts again.
(9) TORQUE each nut to between 531 and 797 lbf.in (6.00 and 9.00 m.daN)
plus torque B.
(10) Install new cotter pin (10), cotter pin (10) and cotter pin (20).
(11) Apply a thin layer molykote G rapid (Material No. CP2104) on the
contact finger pin.
(13) TORQUE the bolts to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
(a) Attach the two pivot access doors to the blocker door with the
screws.
(b) TORQUE screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN).
(a) Attach the access panel to the top of the thrust reverser with
the 12 screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
(a) Attach the clevis on the blocker door with the four bolts and the
washers.
EFF :
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(b) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(a) Attach the clevis access door to the upper blocker door with the
eight screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
(a) Attach the deploy-switch access door with the three screws.
(b) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50
m.daN).
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Manually move the blocker door to the closed position (Ref. TASK
78-32-41-860-002).
(21) Make sure that the blocker door is correctly aligned (Ref. TASK 78-
32-41-820-001).
5. Close-up
________
Subtask 78-32-41-440-056
R
EFF :
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Page 426
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Subtask 78-32-41-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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Page 427
Feb 01/07
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TASK 78-32-41-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
101-199, 901-999, 78-32-41
Page 428
Feb 01/07
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-057
B. Get Access
Subtask 78-32-41-040-057
4. Procedure
_________
Subtask 78-32-41-020-052
(1) Manually move the blocker door to the open position (Ref. TASK 78-32-
41-860-001).
(2) Install the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) on the
blocker door (Ref. TASK 78-32-41-480-001).
(3) Remove bolts, washers and nuts which attach the latch fitting.
R
EFF :
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R
EFF :
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(c) Remove roller.
(6) Remove screws, washers and nuts which attach the latch back plate.
R
EFF :
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Page 431
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TASK 78-32-41-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF :
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Page 432
Feb 01/07
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-41-010-064
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-41-040-063
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF :
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Page 433
Nov 01/07
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4. Procedure
_________
Subtask 78-32-41-420-052
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connections when you have done the check
of their torques.
(1) Apply a thin layer of mastinox 6856H (Material No. CP2317) on the
back of the latch back plate.
(2) Attach the latch back plate to the blocker door with the screws, the
washers and the nuts.
(3) TORQUE the screws to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(b) Install the roller on the latch fitting between the lugs.
(c) Install the roller bolt, the washer and the nut.
(d) TORQUE the nut to between 130 and 173 lbf.in (1.46 and 1.95
m.daN).
(6) Attach the latch fitting to the latch back plate with the bolts, the
washers and the nuts.
R
EFF :
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(7) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
NOTE : Make sure that there is no lubricant on the roller and the
____
roller turns freely.
(8) Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
blocker door actuator without making thrust reverser operational
(Ref. TASK 78-32-41-080-001).
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Manually move the blocker door to the closed position (Ref. TASK
78-32-41-860-002).
(10) Make sure that the blocker door is correctly aligned (Ref. TASK 78-
32-41-820-001).
5. Close-up
________
Subtask 78-32-41-440-057
Subtask 78-32-41-410-058
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-32-41-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-058
B. Get Access
Subtask 78-32-41-040-058
4. Procedure
_________
Subtask 78-32-41-020-053
(1) Manually move the blocker door to the open position (Ref. TASK 78-32-
41-860-001).
(2) Install the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) on the
blocker door (Ref. TASK 78-32-41-480-001).
(3) Remove the nuts (10), (40), the washers (20), (50), and the screws
(30), (60) which attach the kicker plates to the blocker door.
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TASK 78-32-41-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-41-860-056
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-41-010-066
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-32-41-040-065
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-32-41-420-053
CAUTION : DO NOT PUSH ON THE STOW SWITCH LEVER WHEN BLOCKER DOOR IS
_______
OPENED OR DAMAGE COULD OCCUR.
(2) Install the screws (30), (60), the washers (20), (50) and new Nuts
(10) and Nuts (40).
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(3) Torque the outer nut:
CAUTION : TAKE CARE NOT TO SCREW ON THE INNER NUT OR KICKER PLATE,
_______
DAMAGE CAN OCCUR.
(b) Hold the driver and torque the outer nut until it breaks off.
(4) Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
blocker door actuator without making thrust reverser operational
(Ref. TASK 78-32-41-080-001).
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Manually move the blocker door to the closed position (Ref. TASK
78-32-41-860-002).
(6) Make sure that the blocker door is correctly aligned (Ref. TASK 78-
32-41-820-001).
5. Close-up
________
Subtask 78-32-41-440-058
Subtask 78-32-41-410-059
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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DOOR - BLOCKER - ADJUSTMENT/TEST
________________________________
TASK 78-32-41-820-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-41-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-069
B. Get Access
Subtask 78-32-41-040-051
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4. Procedure
_________
Subtask 78-32-41-220-050
A. Measure the mismatch space between the blocker door and the fan cowl.
(1) If the blocker door is in negative step, the mismatch space must be
less than 0.118 in. (3.0 mm). If the measure is not in the
permissible limits, go to step B.
(2) If the blocker door is in positive step, the mismatch space must be
less than 0.047 in. (1.2 mm). If the measure is not in the
permissible limits, go to step B.
Subtask 78-32-41-820-050
NOTE : Apply a witness line of finish paint EA4 Blue 5991 (Material No.
____
CP2245) on all nuts and connections when you have done the check
of their torques.
(2) Manually move the blocker door to the open position (Ref. TASK 78-32-
41-860-001) .
(3) Loosen four bolts that attach the latch fitting to the thrust
reverser frame.
(4) If the blocker door is in positive step, pull up the latch fitting
the needed number of teeth to remove the mismatch. One tooth
corresponds to 0.75 mm (0.03 in.).
(5) If the blocker door is in negative step, push down the latch fitting
the needed number of teeth to remove the mismatch.
(6) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
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(a) Manually move the blocker door to the closed position (Ref. TASK
78-32-41-860-002).
5. Close-up
________
Subtask 78-32-41-440-051
Subtask 78-32-41-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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DOOR - BLOCKER - INSPECTION/CHECK
_________________________________
TASK 78-32-41-210-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
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Subtask 78-32-41-010-051
B. Get Access
Subtask 78-32-41-040-052
Subtask 78-32-41-010-052
Subtask 78-32-41-480-051
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4. Procedure
_________
Subtask 78-32-41-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
If there is carbon fiber
damage, replace the
blocker door. (Ref. TASK
78-32-41-000-001) or
(Ref. TASK 78-32-41-000-
002) and (Ref. TASK 78-32-
41-400-001) or (Ref. TASK
78-32-41-400-002).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
replace the blocker door.
(Ref. TASK 78-32-41-000-
001) or (Ref. TASK 78-32-
41-000-002) and (Ref. TASK
78-32-41-400-001) or
(Ref. TASK 78-32-41-400-
002).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
blocker door. (Ref. TASK
78-32-41-000-001) or
(Ref. TASK 78-32-41-000-
002) and (Ref. TASK 78-32-
41-400-001) or (Ref. TASK
78-32-41-400-001).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Damage No damage permitted. If you find some damage or
missing, replace the
defective part. (Ref. TASK
78-32-41-000-001) or
(Ref. TASK 78-32-41-000-
002) and (Ref. TASK 78-32-
41-400-001) or (Ref. TASK
78-32-41-400-002).
5. Close-up
________
Subtask 78-32-41-080-051
A. Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
blocker door actuator without making thrust reverser operational
(Ref. TASK 78-32-41-080-001).
Subtask 78-32-41-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(3) Move the blocker door to the stow position manually (Ref. TASK 78-32-
41-860-002).
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Subtask 78-32-41-820-051
C. Make sure of the alignment of the blocker door (Ref. TASK 78-32-41-820-
001).
Subtask 78-32-41-440-052
Subtask 78-32-41-410-053
E. Close Access
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TASK 78-32-41-210-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-41-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-053
B. Get Access
Subtask 78-32-41-040-053
Subtask 78-32-41-010-067
D. Move the blocker door to the open position manually (Ref. TASK 78-32-41-
860-001).
Subtask 78-32-41-480-052
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4. Procedure
_________
Subtask 78-32-41-210-051
A. Do a visual inspection of the blocker door seal and the seal retainer as
follows:
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Fully through cuts in If the fully through cuts
the cross direction are are not in the serviceable
permitted in these limits, replace the
limits: blocker door (Ref. TASK
- 0.59 in. (15 mm) 78-32-41-000-001) or
maximum length (Ref. TASK 78-32-41-000-
-Four cuts maximum per 002)
blocker door seal and (Ref. TASK 78-32-41-
- 3.93 in. (99.8 mm) 400-001) or (Ref. TASK 78-
minimum distance between 32-41-400-002).
two cuts
2. Examine the seal 0.039 in. (1 mm) maximum If the gap is not in the
retainer for: gap between the seal serviceable limits,
5. Close-up
________
Subtask 78-32-41-080-052
A. Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
blocker door actuator without the thrust reverser operational (Ref. TASK
78-32-41-080-001).
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Subtask 78-32-41-410-062
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Move the blocker door to the stow position manually (Ref. TASK
78-32-41-860-002).
Subtask 78-32-41-820-052
C. Make sure of the alignment of the blocker door (Ref. TASK 78-32-41-820-
001).
Subtask 78-32-41-440-053
Subtask 78-32-41-410-054
E. Close Access
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TASK 78-32-41-210-042
General Visual Inspection of the Blocker Door Seals (Bloocker Doors Deployed)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-41-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-054
B. Get Access
Subtask 78-32-41-040-054
Subtask 78-32-41-010-068
D. Move the blocker door to the open position manually (Ref. TASK 78-32-41-
860-001).
Subtask 78-32-41-480-053
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4. Procedure
_________
Subtask 78-32-41-210-052
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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5. Close-up
________
Subtask 78-32-41-080-053
A. Remove the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005) from the
blocker door actuator without making the thrust reverser operational
(Ref. TASK 78-32-41-080-001).
Subtask 78-32-41-410-063
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE
_______
BLOCKER DOOR OR DAMAGE CAN OCCUR.
(a) Move the blocker door to the closed position manually (Ref. TASK
78-32-41-860-002).
Subtask 78-32-41-820-053
C. Make sure of the alignment of the blocker door (Ref. TASK 78-32-41-820-
001).
Subtask 78-32-41-440-054
Subtask 78-32-41-410-055
E. Close Access
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TASK 78-32-41-200-041
1. __________________
Reason for the Job
This procedure gives instructions for the inspection, cleaning and the
lubricating of the latch fitting pin and roller in case of seizing on the
upper and lower pivoting door.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-41-941-079
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-41-010-107
B. Get Access
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Subtask 78-32-41-040-092
C. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-481-041).
Subtask 78-32-41-010-109
Subtask 78-32-41-480-059
E. Install the safety sleeve on the blocker door actuator (Ref. TASK 78-32-
41-480-001).
Subtask 78-32-41-020-063
(1) Remove the pin and roller from the latch fitting (Ref. TASK 78-32-41-
000-003).
Subtask 78-32-41-110-053
(1) Use a cotton cloth with Methyl Ethyl Ketone (Material No. CP1040) to
clean the pin and roller.
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4. Procedure
_________
Subtask 78-32-41-220-054
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 78-32-41-640-052
(1) Apply a thin coat of MoS Dry Film Lubricant (Material No. CP5062) on
the pin and the internal diameter of the roller.
(2) Let the MoS Dry Film Lubricant (Material No. CP5062) dry for 5
minutes at ambient temperature.
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Subtask 78-32-41-420-062
(1) Install the pin and roller on the latch fitting (Ref. TASK 78-32-41-
400-003).
NOTE : Make sure that the MoS Dry Film Lubricant (Material No.
____
CP5062) is dry.
Subtask 78-32-41-080-059
C. Remove the safety sleeve from the blocker door actuator (Ref. TASK 78-32-
41-080-001).
Subtask 78-32-41-410-085
Subtask 78-32-41-440-077
Subtask 78-32-41-410-083
F. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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RAMP FAIRING - REMOVAL/INSTALLATION
___________________________________
TASK 78-32-42-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-42-010-052
B. Get Access
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(2) Put the access platform in position.
Subtask 78-32-42-040-052
Subtask 78-32-42-860-052
D. Manually bring the blocker door to deploy position (Ref. TASK 78-32-41-
860-001)
Subtask 78-32-42-480-050
Subtask 78-32-42-010-053
4. Procedure
_________
Subtask 78-32-42-020-050
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Ramp Fairing
Figure 401/TASK 78-32-42-991-305- 13 (SHEET 1)
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Ramp Fairing
Figure 401/TASK 78-32-42-991-305- 23 (SHEET 2)
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Ramp Fairing
Figure 401/TASK 78-32-42-991-305- 33 (SHEET 3)
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(a) Remove the bead of sealant with a plastic scraper and acetone
(Material No. CP1039) or stoddard solvent (Material No. CP2011)
or ardrox 552 (Material No. CP2559) or turco ind 79 (Material No.
CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041) from around the strut
fairing on the side of ramp fairing.
CAUTION : MAKE SURE THAT NO BOLT OR WASHER FALLS INTO THE TURBINE
_______
SCOOP, THE VENTILATION HOLE OR THE PRECOOLER.
(a) Remove screws (10), (30) and nuts (20), (40) which attach the
upper/lower ramp fairings and the deflector.
(b) Remove the screws (10) and the nuts (20) which attach the
upper/lower cut corner flanges.
(4) Remove the upper/lower cut corner flanges, upper/lower ramp fairings
and the deflector.
(a) Remove the remaining sealant from the corner flanges, the
deflector, the ramp fairings, and the half door structure with a
plastic scraper and acetone (Material No. CP1039) or stoddard
solvent (Material No. CP2011) or ardrox 552 (Material No. CP2559)
or turco ind 79 (Material No. CP2560) or mag-chem teksol
(Material No. CP2566) or degreasol 99 R (Material No. CP2584) or
mag-chem skysol (Material No. CP2656) or isopropyl alcohol
(Material No. CP1041).
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TASK 78-32-42-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-32-42-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) Make sure that the blocker door is in the deploy position (Ref. TASK
78-32-41-860-001).
(5) Make sure that the SAFETY SLEEVE - PIVOTING DOOR ACTUATOR (HIX3005)
is installed on blocker door (Ref. TASK 78-32-41-480-001).
Subtask 78-32-42-010-054
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser half doors are open: (Ref. TASK
78-36-00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-32-42-040-051
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-32-42-420-050
(a) Mix protective coating PR1431 S-1 (Material No. CP2327) per
manufacturers instructions and apply a thin layer 0.007 in.
(0.18 mm) max. on the structure.
(b) TORQUE the screws (10) to between 45 and 53 lbf.in (0.50 and 0.59
m.daN).
(c) TORQUE the screws (30) to between 61 and 70 lbf.in (0.68 and 0.79
m.daN).
(d) Remove any unwanted protective coating from the stucture with a
spatula or equivalent.
(b) TORQUE the screws (10) to between 45 and 53 lbf.in (0.50 and 0.59
m.daN).
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(4) Do the steps which follow.
(5) Make rough the bond surfaces of the new strut seals (50) with
abrasive cloth.
(6) Cleaning.
(a) Clean the surfaces on the strut and the seal (50) that were made
rough with acetone (Material No. CP1039) or stoddard solvent
(Material No. CP2011) or ardrox 552 (Material No. CP2559) or
turco ind 79 (Material No. CP2560) or mag-chem teksol (Material
No. CP2566) or degreasol 99 R (Material No. CP2584) or mag-chem
skysol (Material No. CP2656) or isopropyl alcohol (Material No.
CP1041).
(7) Dry the surface with a cloth before the solvent evaporates.
(8) Apply RTV 732 (Material No. CP2242) on the mating surfaces of the
strut and the seals (50) (Ref. SPM 70-66-12).
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(9) Install the seals (50) against the strut.
(11) Fully fill the two holes of the strut with RTV 732 (Material No.
CP2242). Apply a bead of sealant around the strut (Ref. SPM 70-66-
12).
5. Close-up
________
Subtask 78-32-42-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser half doors but do not make the thrust
reverser serviceable: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-32-42-080-050
B. Remove the safety sleeve (HIX-3005) from blocker door actuator (Ref. TASK
78-32-41-080-001)
Subtask 78-32-42-860-053
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
(1) Manually bring blocker doors to stow position (Ref. TASK 78-32-41-
860-001)
Subtask 78-32-42-440-051
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Subtask 78-32-42-410-053
E. Close Access
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TASK 78-32-42-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-42-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-42-010-056
B. Close Access
Subtask 78-32-42-040-053
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4. Procedure
_________
Subtask 78-32-42-020-051
(1) Remove the sealant around the upper rear fairing with a plastic
scrapper.
(2) Remove the nuts and screws which attach the upper rear fairing.
(4) Remove the sealant from the upper rear fairing and the hinge access
panel bracket with a plastic scraper.
(a) Clean remaining sealant from the pylon surfaces with acetone
(Material No. CP1039) or stoddard solvent (Material No. CP2011)
or ardrox 552 (Material No. CP2559) or turco ind 79 (Material No.
CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041).
(b) Clean remaining sealant from the upper rear fairing and the hinge
access panel bracket with acetone (Material No. CP1039) or
isopropyl alcohol (Material No. CP1041).
(6) Dry the surfaces with a cloth before the solvent evaporates.
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TASK 78-32-42-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-42-869-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-32-42-010-055
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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Subtask 78-32-42-040-054
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-32-42-420-051
NOTE : Apply a witness line of finish paint EA4 Blue 5991 (Material No.
____
CP2245) on all nuts and connections when you have done the check
of their torques.
(1) Set the upper rear fairing on the pylon and align the screw holes.
(3) TORQUE the nuts to between 30 and 40 lbf.in (0.33 and 0.45 m.daN)
(5) TORQUE nuts to between 35 and 45 lbf.in (0.39 and 0.50 m.daN)
(6) TORQUE the screws to between 35 and 45 lbf.in (0.39 and 0.50 m.daN)
(7) Cleaning
(a) Clean the surface where the sealant will be applied with acetone
(Material No. CP1039) or stoddard solvent (Material No. CP2011)
or ardrox 552 (Material No. CP2559) or turco ind 79 (Material No.
CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041) and dry with clean
compressed air.
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(8) Apply PR1750 class B2 (Material No. CP2243) between the upper rear
fairing and the hinge access bracket.
(9) Apply a bead PR1750 class B2 (Material No. CP2243) around the lower
part of the rear fairing.
5. Close-up
________
Subtask 78-32-42-440-052
Subtask 78-32-42-410-054
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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RAMP FAIRING - INSPECTION/CHECK
_______________________________
TASK 78-32-42-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-32-42-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-32-42-010-050
B. Get Access
Subtask 78-32-42-040-050
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Subtask 78-32-42-860-050
D. Manually move the blocker door to the open position (Ref. TASK 78-32-41-
860-001).
Subtask 78-32-42-480-051
Subtask 78-32-42-010-051
4. Procedure
_________
Subtask 78-32-42-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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Ramp Fairing
Figure 601/TASK 78-32-42-991-301- 12 (SHEET 1)
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Ramp Fairing
Figure 601/TASK 78-32-42-991-301- 22 (SHEET 2)
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
7.4 in. (187.96 mm) Monitor at A check
minimum separation
between other cracks,
holes and delaminations
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
E. Abrasion No carbon fiber damage Seal surface damage with
permitted aerodynamic tape (Material
No. CP2517) (paint and
surface resin only).
Replace tape if peeled
F. Gouge, nick and 0.008 in. (0.20 mm) Monitor at A check
scratch maximum depth over 8 in.
(203.2 mm) length
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5. Close-up
________
Subtask 78-32-42-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors without making thrust reverser
serviceable (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR.
FOR 1000EM2
461AL, 462AR.
Subtask 78-32-42-080-051
B. Remove the safety sleeve (HIX 3005) from the blocker door actuator
(Ref. TASK 78-32-41-080-001).
Subtask 78-32-42-860-051
CAUTION : BLOCKER DOOR LATCH MUST BE OPENED WHEN YOU CLOSE THE BLOCKER
_______
DOOR OR DAMAGE CAN OCCUR.
Subtask 78-32-42-440-050
Subtask 78-32-42-410-051
E. Close Access
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THRUST REVERSER SYSTEM COMPONENTS - DESCRIPTION AND OPERATION
_____________________________________________________________
1. ___________
Description
(Ref. Fig. 001)
The thrust reverser actuation system includes:
- two double switches for the deploy position
- four door position switches for the stow and locked position
- four door latches (primary lock)
- four actuators with inner latch (secondary lock)
- hydraulic control unit (HCU) including:
a pressurizing valve
a directional valve
a flow limiter
a bleed valve
a pressure switch
a filter and clogging indicator
a check valve restrictor
a mechanical inhibition
- hydraulic hoses
- electrical harnesses and junction box
- a SOV and associated filter
2. Component
_____________________
Description
(Ref. Fig. 002, 003, 004)
(1) General
The deployed position of the doors is sensed by two thrust reverser
double switches : one for the two right side doors and one for the
two left side doors.
They are located between the corresponding doors in 3 and 9 oclock
beams. One single switch includes 2 cells one for each ECU channel.
Junction wires inside the switch are bedded in grease to avoid
friction wear problems.
A screw enables lever position rigging. The cells are hermetically
sealed and include a compensatory system enabling their use in
over-pressure (up to 2 bars).
The switches are connected to the ECU via the electrical junction
box.
For each door, one cell is connected to ECU channel A, the other one
to channel B. All doors are electrically connected in series.
Each time a door reaches 95% of its travel, the circuit closes.
Electrical characteristics :
- Open voltage : 5 to 50VDC
- Min. open circuit resistance : 0.1 Megohm
- Current : 2 to 10mA
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Deploy Switch
Figure 002
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Deploy Switch
Figure 003
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- Max. closed circuit resistance : 5 ohms
Each switch will be connected to ECU via shielded wires.
(2) Operation
Initially, lever (1) is held in a neutral position under spring (3)
force. Lever (2) transmits lever (1) motion to a plate (5), which
controls cells A and B together. The doors in the deploying sequence
come into contact with the lever 1 which is caused to rotate, (the
force exerted by the actuator being greater than the spring (3)
force). At 95% of the deployed position, the switch is closed. The
switches are connected in series so that only when all the switch
contacts are closed, the ECU will receive the information all doors
deployed.
(1) General
The stowed position of the doors is sensed by four thrust reverser
single switches, one per door, located onto the forward frame rear
side next to the latches.
The switches are dual, i.e. they include 2 cells one dedicated to
each channel of the ECU. Junction wires, connection section are
bedded in grease to avoid friction wear. A screw enables lever
position rigging.
Cells are hermetically sealed and include a compensatory system
enabling their use in over-pressure (up to 2 bars).
The switches are connected to the ECU via the electrical junction
box.
All stow switches are connected in parallel.
At 0.9% of blocker doors flush position , the cells are closed .
Electrical characteristics :
- Open voltage : 5 to 50VDC
- Min. open circuit resistance : 0.1 Megohm
- Current : 2 to 10mA
- Max. closed circuit resistance : 5 ohms
(2) Operation
Initially under spring (2) force, the lever (3) (linked in rotation
with the lever (1)) holds the two cells (5) by the plate (4) and
screw (6), in position (circuit 1 open, circuit 2 closed). When the
door during its stowing sequence comes to 1.1% of its flush position,
a spigot fixed onto the door makes contact with the lever (1) causing
it to rotate (the force exerted by actuator being greater than the
spring force). Lever (1) makes lever (3) rotate.
At 0.9% of flush position, lever (3) position is such that the
contacts are : circuit 1 closed, circuit 2 open.
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Stow Switch
Figure 005
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Stow Switch
Figure 006
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The ECU receives the information one stowed door. The contacts are
connected in parallel.
The signal combination and their complements enable to give the
following information :
- all the doors are stowed
- 1, 2 or 3 unstowed doors
- none stowed door.
C. Latch
(Ref. Fig. 008, 009)
(1) General
There are four latches, one per blocker door. The latches hold the
doors in the stowed position and are located beside the actuators on
the thrust reverser forward frame. The latches are connected in
series. They are hydraulically supplied by the HCU (Hydraulic Control
Unit).
One latch includes :
- a hook maintained in the unlocked position by two springs
- a lever enabling under the action of two springs to maintain the
hook in its locked position
- a hydraulic actuator
- a hydraulic valve
The minimum hydraulic pressure for which the latch releases is 45 to
65 bars (640 to 925 psi).
(2) Operation
(Ref. Fig. 009, 010)
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Door Latch
Figure 008
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Door Latch
Figure 009
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The door hook olive shaped button makes contact with the hook
which makes it rotate untill the lever moved by spring action
achieves its locked position. As long as the door actuators are
under pressure the door remains on its latch inner stop (door
over stowing of 2 mm maxi (0.08 in. maxi).
As soon as the door actuators are connected to return, the doors
move to the flush position under seal action and aerodynamic
loads. The olive-shaped button is then displaced to the upper
part of the latch hook which has taken up the play.
There is a manual unlocking pin which permits the unlocking
sequence without hydraulic pressure.
(3) Removal/installation
The latch is secured by four bolts on the thrust reverser forward
frame.
(4) Adjustment
The adjustment of the flush position of the door is made by sliding
the latch fitting.
(1) General
There are four hydraulic actuators, mounted on the forward frame by a
ball joint assembly support.
They constitute a differential double-acting unit.
They are supplied by the HCU.
These hydraulic actuators have four different functions :
- to deploy doors
- to stow doors
- to ensure a secondary lock in stowed position by a system of claws
- to ensure that doors rotation speed slows down at the end of the
deploy phase.
The actuators comprise a manual unlocking system for maintenance.
(2) Description/operation
(Ref. Fig. 014)
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After the unlocked sequence of the door latches, the head
actuator chamber (A) is supplied by the HCU.
The pressures in chambers (A) and (B) are equal but the
difference of surfaces between the piston, the head side and the
rod side enables the movement of the piston and thus opening of
the door.
The actuator limits the speed of the deployment.
Load required to deploy is about 684 daN (15.38 lbf) with a
pressure of 206 bar (2987 psi).
The actuators have a stroke of 260 mm (10.24 in.).
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(e) Locking sequence
The nut (3) which is linked with the piston, arrives against the
claws.
As the shape of the claws is bevelled, the nut can displace the
claws.
While the actuator is not locked, the locking sleeve is
maintained in unlocked position by the spring (5) and in the
locking sequence by the open claws.
When the nut is passed, the claws return to their initial
position, and over the action of the spring (7), the locking ring
fixes the claws.
When the actuator is locked, the nut arrives in abutment against
the actuator body, which permits a small over flushing of the
doors. When the doors are locked, the chamber (B) is connected to
return, the actuator takes a rest position.
In this position the rod has a locking clearance of 3 mm (0.118
in.).
(1) General
The hydraulic control unit controls hydraulic fluid flow to the
thrust reverser latches and blocker door actuator. Control and
feedback signals are exchanged with the engine ECU. The HCU is
mounted on the upper forward face of the right hand thrust reverser
forward frame. The HCU incorporates the following items :
- a pressurizing valve and a mechanical inhibition
- a directional valve
- a flow limiter
- a bleed valve
- a pressure switch
- a filter and clogging indicator
- a check valve restrictor
- a thermal blanket
The (yellow or green) hydraulic system is used as the supply source.
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Flow rate supply from aircraft does not exceed 34.45 l/min by thrust
reverser.
Flow rate return to hydraulic reservoir does not exceed 45.8 l/min
(12.1 US gal/min).
Temperature :
- Fluid temperature during use is between -40 deg.C to +107 deg.C
(-40 deg.F to 224.6 deg.F)
- The temperature of equipment is between -54 deg.C to +121 deg.C
(-65.2 deg.F to +249.8 deg.F) during the operating phase.
The HCU has the following functions :
- supply pressure to the hydraulic system (pressurizing valve)
- regulate blocker doors stow speed (flow limiter)
- supply latches (directional valve solenoid)
- supply actuators (directional valve).
Electrical characteristics :
Pressurizing valve solenoid and directional valve solenoid :
Each ECU channel interfaces with the thrust reverser valve solenoids.
Each solenoid contains two electrically independent coils, one
dedicated to channel A and the other to channel B. Each of these
windings conforms to the following characteristics :
- actuation current : 300 mA min from ECU
- actuation voltage : 16VDC max at 300 mA
- max steady state voltage 31.5VDC
- DC resistance : 18 ohms min.
- reactance (below 300 Hz) 500 millihenries nominal
- update time capability 50 milliseconds min.
Each solenoid winding will be connected to the ECU via a two wire
cable.
The resistance of the wiring in series with each winding as measured
at the connection to the ECU will be less than 55 ohms.
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The pressurizing valve can also be manually closed and pinned
(inhibited) to prevent inadvertent actuation of the thrust
reverser during maintenance work.
Energizing the valve solenoid opens a port (B) allowing the
displacement of the piston valve (2). Then the hydraulic pressure
(A) is supplied to the stow side of the actuators and to the
directional valve (in C).
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Directional Valve
Figure 022
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Bleed Valve
Figure 023
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(e) Pressure switch
(Ref. Fig. 024)
The pressure switch indicates to the ECU that hydraulic circuit
is pressurized or not.
Pressure switch signal is available to the ECU and can be used
for maintenance purpose.
Electrical characteristics :
- open voltage : 5 to 50VDC
- min open circuit resistance : 0.1 Megohm
- max closed circuit resistance : 5 ohms
- current : 2 to 10 mA
When the circuit is closed, the pressure switch indicates to the
ECU that the hydraulic circuit is pressurized.
(a) Filter
- General
A filter at the HCU inlet is used to filter the fluid supply
from the hydraulic system. The filter is a flow through
cartridge type filter.
- Description/operation
The unfiltered fluid arrives through A port which communicates
with the internal body filter. The fluid passes through the
cartridge and gets out through B port.
- Removal
When removing the cartridge, the shutoff diaphragm (2) is
pushed against its lower seat by the spring (3), preventing
fluid leakage.
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Pressure Switch
Figure 024
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Filter
Figure 025
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Clogging Indicator
Figure 026
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(b) Clogging indicator
- General
The clogging indicator monitors the pressure loss through the
filter cartridge and features a pop-out indicator to signal
when it is necessary to replace the filter element.
- Description/operation
The clogging indicator incorporates two spring loaded magnetic
pistons (1 and 4) whose magnetic attraction keep the pop-out
indicator (5) in the retracted position. The lower magnetic
piston (1) monitors the differential pressure between the
filtered and unfiltered fluid across the filter element. As the
differential pressure increases, the piston compresses the
spring (2) and moves away from the upper magnetic piston (4) at
a threshold of 11 bar (159.5 psi).
At a preset displacement of approximately 2mm, the upper
magnetic piston spring overcomes the magnetic face and drives
the pop-out indicator from its retracted position.
(4) Operation
Selection of either stow or deploy from the cockpit sends a signal to
the engine ECU which, in turn, supplies two independent signals to
the thrust reverser HCU pressurizing and directional control valves.
These signals to the HCU are only provided if the ECU has received
correct signals e.g. reverser position engine power setting.
Solenoid conditions are as follows :
-------------------------------------------------------------------------------
Conditions Pressurizing valve Directional
solenoid valve solenoid
-------------------------------------------------------------------------------
Forward thrust 0 0
Deploying 1 1
Reverse thrust 0 1
Stowing 1 0
-------------------------------------------------------------------------------
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Stow Configuration
Figure 027
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(b) Deploy sequence
1
_ When reverse thrust is selected in the cockpit, the ECU
controls that deploying conditions are achieved.
In that case, the electrical power (28VDC) is sent to the
pressurizing valve solenoid and to the directional valve
solenoid.
The SEC and the static relay open the SOV.
(Ref. Fig. 028)
2
_ When the pressurizing valve is opened and the directional
solenoid energized, high pressure (HP about 3000 psi) is
routed to the hydraulic actuator rod side. Actuators overstow,
relieving loads on hydraulic door latches. Pressure signal is
sent to the EIU. Pressure from directional valve causes door
primary latches to unlock in sequence.
3
_ When the last latch is opened, the pressure drives the
directional valve which enables to supply hydraulic actuator
heads with pressure. Actuator secondary locks release.
(Ref. Fig. 029)
4
_ As soon as one blocker door is at more than one percent of
angular travel, its stow switch changes over and sends a 1 or
2 or 3 unstowed doors signal to the ECU. In the cockpit an
amber REV indication is displayed in the middle of the N1
dial.
The unstowed doors signal will not be send to the ECU until
all blockers doors are at more than one percent of their
angular travel.
(Ref. Fig. 029)
5
_ Each blocker door arriving at 95 percent of its travel is
slowed down until completely deployed through hydraulic
actuator inner restriction: at this moment the switch is also
activated. When the four blocker doors are deployed the ECU
receives the deployed doors information and stops
pressurizing valve solenoid supply.
REV indication changes to green.
Latches remain in door stowed position.
(Ref. Fig. 029)
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(c) Stow sequence
(Ref. Fig. 030)
1
_ When blocker doors stowage is selected, the ECU controls that
stowing conditions are achieved. In this case, the ECU
reverses the electrical power supplies of the end of deploy
sequence. Pressurizing valve solenoid is energized,
directional valve solenoid de-energized. When one door is at
less than 95% of his travel, REV indication changes to amber
color.
2
_ Pressurizing valve opens and hydraulic actuators rod are
supplied.
Hydraulic actuator heads are connected to return.
A flow limiter controls hydraulic actuator retraction speed.
3
_ When all blocker doors are at one percent from their stowed
position they activate the switches which send the stowed
door information to the ECU. The REV indication disappears.
(Ref. Fig. 030)
4
_ The ECU maintains pressurizing valve solenoid in energized
conditions for one second after receipt of doors stowed
signal from stow switches. This permits hydraulic pressure
supply to actuators to ensure full retraction of doors and
re-engagement of the latches.
5
_ HCU in de-energized condition connects all circuits to return.
The pressure switch transmits a without pressure signal to
the ECU.
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THRUST REVERSER OPENING MECHANISM - DESCRIPTION AND OPERATION
_____________________________________________________________
1. _______
General
(Ref. Fig. 001)
The two thrust reverser half cowls can be opened separately, using a hand
pump. Opening of the thrust reverser half cowl provides access to the
systems and components mounted in the engine core section.
2. Cowl
__________
Latch
(Ref. Fig. 002, 003)
Four tension hook latches along the lower edge of the cowls, maintain the
reverser halves in the closed position. These latches are accessible without
opening any access panel and can be ajusted without opening the C-ducts.
3. Adapter
____________
Ring
(Ref. Fig. 004)
Two adapter rings are bolted to the engine fan frame inner and outer
flanges. The adapter ring attached to the engine fan frame inner flange
interfaces with a seal on the forward face of the thrust reverser inner
duct. The adapter ring attached to the engine fan frame outer flange forms a
V groove. A V blade installed on the forward face of the thrust reverser
forward frame engages this V groove when the thrust reverser doors are
closed.
4. Cowl
_____________________
Opening Actuator
(Ref. Fig. 005)
There are two hydraulic actuators, located between the pylon and the two
half reversers. They are single-acting hydraulic actuator.
They are supplied with a hand pump connected to the connection box on the
lower section of the forward frame.
A. Description/Operation
The two hydraulic actuators are located between the pylon and the two
half reversers.
Each half reverser is actuated by a single-acting hydraulic actuator.
They are fluid supplied by a hand pump which can be connected to the
connection box on the lower section of the forward frame.
The input power is transmitted from the pump through hard line tubes and
a hose to hydraulic actuator.
A door hold-open rod, located on the engine mounted adapter ring
assembly, is to be used with the door opening actuator.
The system is put to return to retract hydraulic actuators under thrust
reverser weight action. The orifice of the hydraulic actuator chamber
rectricts the fluid flow, limiting the rate of retraction of the
hydraulic actuator rod.
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Latch
Figure 002
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Adapter Ring
Figure 004
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The thrust reverser half doors can be opened to a 45 degree position for
engine removal. A placard at the door opening actuator connection point
warns that the wing leading edge slat must be in the retracted position
when the thrust reverser half doors are opened.
The external thrust reverser half doors can be opened to 35 degrees
position. The internal half door can be opened to 33 degrees position
with the wing leading slats extended.
5. ___________
Maintenance
(Ref. Fig. 006, 007)
Thrust reverser actuation system can be made inoperative (as a safety
procedure when personnel are working around the blocker doors or in order to
dispatch an aircraft with inoperative thrust reverser) by using the
inhibition feature incorporated in the thrust reverser HCU.
Installation of an inhibition pin to lock the HCU lever in the inhibited
position will prevent hydraulic pressure from being delivered to the thrust
reverser latches and actuators ; therefore making the reverser inoperative
(the fan cowl must be open). As an additional lockout feature when
dispatching an aircraft with an inoperative thrust reverser, blocker door
lockout pins are provided to secure the door in the stowed position.
A readable warning on the middle of each door informs maintenance people of
the potential hazard created by an inadvertent deployment of the doors.
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THRUST REVERSER OPENING MECHANISM - MAINTENANCE PRACTICES
_________________________________________________________
TASK 78-36-00-010-040
CAUTION : DO NOT OPEN THE THRUST REVERSER DOORS IF THE WIND SPEED IS MORE THAN
_______
40 KNOTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-00-010-050
B. Get Access
Subtask 78-36-00-040-050
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4. Procedure
_________
Subtask 78-36-00-010-051
CAUTION : DO NOT OPEN THE THRUST REVERSER DOORS IF THE WIND SPEED IS MORE
_______
THAN 40 KNOTS.
(1) Release each of the four door latches of the thrust reverser as
follows:
(b) Pull down on the latch handle to disengage the latch hook from
its attachment point.
Subtask 78-36-00-020-050
CAUTION : DO NOT USE A HYDRAULIC PUMP WITH A FLOW MORE THAN 3.66 IN.3.
_______
(60 CM3) PER EACH HAND PUMP TRAVEL OR DAMAGE OF THE HYDRAULIC
JUNCTION BOXES COULD RESULT.
CAUTION : ONLY USE MIL-L-23699C OIL IN HYDRAULIC HAND PUMP, USE OF ANY
_______
OTHER COULD DAMAGE HYDRAULIC THRUST REVERSER COWL OPENING
ACTUATOR.
(1) Remove cap from quick disconnect of the hydraulic junction box.
Subtask 78-36-00-611-050
C. Fill reservoir of the PUMP - ACTUATOR, FAN REVERSER (HIX4001) with Mobil
Jet Oil RM 254 (Material No. CP2442).
Subtask 78-36-00-480-050
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(1) Connect the hose of hand pump to the quick disconnect on the
hydraulic junction box.
Subtask 78-36-00-010-052
E. Operate the hand pump to open the half door to 35 degrees position as
follows:
(Ref. Fig. 203/TASK 78-36-00-991-302)
WARNING : YOU MUST HOLD EACH HALF DOOR OPENED WITH THE HOLD-OPEN ROD TO
_______
PREVENT SERIOUS INJURY DUE TO ACCIDENTAL CLOSURE.
(1) Remove the quick release pin that attach the hold-open rod on the
upper bracket.
(2) Move the hold-open rod to the bracket of the forward frame.
Subtask 78-36-00-010-053
WARNING : YOU MUST HOLD EACH HALF DOOR OPENED WITH THE HOLD-OPEN ROD TO
_______
PREVENT SERIOUS INJURY DUE TO ACCIDENTAL CLOSURE.
CAUTION : RETRACT WING SLATS BEFORE OPENING THRUST REVERSER OR DAMAGE CAN
_______
OCCUR.
(1) Operate the hand pump to open the half door to 45 degrees position.
(2) Remove the red bolt and nut from the lug of the top lug of the hold
open rod attach fitting on the inner cowl. Put the nut on the bolt
and tighten.
(Ref. Fig. 203/TASK 78-36-00-991-302)
(Sheet 2, Detail D).
(3) Remove the quick release pin that attach the hold open rod on the
lower bracket.
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(5) Attach the hold open rod with the quick release pin.
Subtask 78-36-00-680-050
NOTE : The fluid should always be drained from the actuator, if not,
____
there will not be enough fluid in the pump to open the other door.
If more fluid is added to the pump there will be too much fluid in
the pump when the door is closed.
(1) Open the relief valve on the PUMP - ACTUATOR, FAN REVERSER (HIX4001).
(2) Let the fluid in the actuator drain into the hand pump for a minimum
of one minute.
Subtask 78-36-00-080-050
H. Disconnect the Hose of the Hand Pump from the Quick Disconnect on the
Hydraulic Junction Box
Subtask 78-36-00-420-050
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TASK 78-36-00-410-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-00-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-00-010-054
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-36-00-040-051
4. Procedure
_________
Subtask 78-36-00-640-050
(1) Inspect the J-Ring on the forward position of the thrust reverser.
Look for a clean, thin coating of grease covering the entire length
and depth of each blade.
(2) Inspect the V-Groove and circumference. Look for a clean, thin
coating of grease covering the entire length and depth of each
groove.
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(3) If all mating surfaces are lubricated and are clear of excess grease
and dirt, no further action is required. If any mating surface is
dry, or if excess grease and dirt, or other debris is detected on
blade or in grooves, continue this procedure.
(4) Clean mating surfaces. Use a clean, dry wiping cloth to remove all
dirt, excess old lubricant, and any other foreign matter from all J
and V grooves.
(5) Apply a thin coating of COMMON GREASE (Material No. 04-001) or COMMON
GREASE (Material No. 04-013), to all mating surfaces of the J ring
and V grooves. Avoid excess which could squeese out when doors are
closed. Method of prescribed application is to wipe grease on with a
clean cloth or use a clean brush.
Subtask 78-36-00-480-051
CAUTION : DO NOT USE A HYDRAULIC PUMP WITH A FLOW MORE THAN 3.66 IN.3.
_______
(60 CM3) PER EACH HAND PUMP TRAVEL OR DAMAGE OF THE HYDRAULIC
JUNCTION BOXES COULD RESULT.
NOTE : Two hand pumps should be used, one for each door.
____
(2) Connect the hose of the PUMP - ACTUATOR, FAN REVERSER (HIX4001) to
the quick disconnect on the hydraulic junction box.
Subtask 78-36-00-410-050
CAUTION : INSTALL THE QUICK RELEASE PIN WITH THE HEAD FACING OUTWARDS TO
_______
PREVENT DAMAGES.
CAUTION : MAKE SURE THE RING ON THE QUICK RELEASE PIN IS DOWN. THE RING
_______
RUBS ON THE TUBES. IF THE RING IS NOT DOWN IT CAN RUB ON THE
TUBES AND CAUSE DAMAGE.
CAUTION : MAKE SURE WHILE CLOSING THE REVERSER COWL THAT THE CABLE THAT
_______
ATTACHES THE QUICK RELEASED PIN (UPPER AND LOWER) OF THE HOLD
OPEN ROD IS NOT TRAPPED BETWEEN V-GROOVE AND J-RING OR DAMAGE
MAY OCCUR TO BOTH PARTS.
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56-5B
(1) Operate the hand pump to pressurize opening actuator and take the
load off hold open rod.
(2) Disconnect the quick release pin from the bracket of the forward
frame.
(3) Attach the hold-open rod to the upper or lower bracket on the adapter
ring assembly with the quick release pin.
(4) If the half doors were opened to the 45 degree position, put the red
bolt and nut in the upper lug of the hold open rod fitting on the
inner cowl. Torque the nut to between 26 and 43.5 lbf.in (0.29 and
0.49 m.daN).
(5) Open the relief valve on the hand pump to let the thrust reverser
door close.
(6) Push the thrust reverser doors together to engage the door latches.
(7) Make sure that the latch hooks on the right thrust reverser door are
correctly engaged in the stirrups (eyebolts) on the left thrust
reverser door.
(8) Push each latch handle closed until it snaps over-center and the
handle stays in the thrust reverser door slots.
Subtask 78-36-00-680-051
NOTE : The fluid should always be drained from the actuator, if not,
____
there will not be enough fluid in the pump to close the other
door. If more fluid is added to the pump there will be too much
fluid in the pump when the door is closed.
(1) Open the relief valve on the PUMP - ACTUATOR, FAN REVERSER (HIX4001).
(2) Let the fluid in the actuator drain into the hand pump for a minimum
of one minute.
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Subtask 78-36-00-080-051
(1) Disconnect the hose of hand pump the from the quick disconnect on the
hydraulic junction box.
5. Close-up
________
Subtask 78-36-00-440-050
Subtask 78-36-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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LATCH - COWL - REMOVAL/INSTALLATION
___________________________________
TASK 78-36-41-000-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-050
Subtask 78-36-41-040-050
Subtask 78-36-41-010-051
4. Procedure
_________
Subtask 78-36-41-020-050
(c) Remove the latches (15) from the thrust reverser half door.
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(2) Removal of the Middle Half Door Latch
(c) Remove the latch (25) from the thrust reverser half door.
(c) Remove the latch (25) from the thrust reverser half door.
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TASK 78-36-41-400-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-41-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-41-010-060
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the right thrust reverser door is open: (Ref. TASK 78-
36-00-010-040)
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 78-36-41-040-056
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-36-41-420-050
(a) Put the latches (15) into position and install the bolt (20) and
the nut (10).
(b) Tighten the nut (10) until the clearance between the half door
and the nut is from 0.0019 in. (0.05 mm) to 0.009 in. (0.23 mm).
(c) Safety the nut (10) with a new cotter pin (05).
(a) Put the latch (25) into position and install the bolt (30) and
the nut (10).
(b) Tighten the nut (10) until the clearance between the cowl
structure and the nut is from 0.0019 in. (0.05 mm) to 0.009 in.
(0.23 mm).
(c) Safety the nut (10) with a new cotter pin (05).
(a) Put the latch (25) into position and install the bolt (35) and
the nut (10).
(b) Tighten the nut (10) until the clearance between the cowl
structure and the nu t is from 0.0019 in. (0.05 mm) to 0.009 in.
(0.23 mm).
(c) Safety the nut (10) with a new cotter pin (05).
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5. Close-up
________
Subtask 78-36-41-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser door (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 78-36-41-440-050
Subtask 78-36-41-410-051
C. Close Access
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TASK 78-36-41-000-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-052
Subtask 78-36-41-040-051
Subtask 78-36-41-010-053
D. Open the left thrust reverser cowl door (Ref. TASK 78-36-00-010-040)
FOR 1000EM1
451AL
FOR 1000EM2
461AL
4. Procedure
_________
Subtask 78-36-41-020-051
(a) Remove the screw (15) and locking bracket (10) from the tension
nut (20).
(b) Remove the tension nut (20) from the stirrup (30).
(c) Remove the stirrup (30) from the thrust reverser half door.
(a) Remove the screw (15) and locking bracket (10) from the tension
nut (20).
(b) Remove the tension nut (20) from the stirrup (30).
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(c) Remove the stirrup (30) from the thrust reverser half door.
(a) Remove the screws (15) and locking brackets (10) from the tension
nuts (20).
(b) Remove the tension nuts (20) from the stirrups (30).
(c) Remove the stirrups (30) from the thrust reverser half door.
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TASK 78-36-41-400-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-41-010-061
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the left thrust reverser door is open: (Ref. TASK 78-
36-00-010-040)
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 78-36-41-040-057
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-36-41-420-051
(a) Put the stirrup (30) in position and install the tension nut
(20). Tighten the nuts with your hand.
NOTE : Do not torque the nut at this time. The nut will be
____
torqued during the adjustment procedures for the thrust
reverser half door latches.
(b) Put the locking bracket (10) over the tension nut (20) and
loosely install the screw (15).
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(2) Installation of the Middle Half Door Stirrup
(a) Put the stirrup (30) in position and install the tension nut
(20). Tighten the nut with your hand.
NOTE : Do not torque the nut at this time. The nut will be
____
torqued during the adjustment procedures for the thrust
reverser half door latches.
(b) Put the locking bracket (10) over the tension nut (20) and
loosely install the screw (15).
(a) Put the stirrups (30) in position and install the tension nuts
(20). Tighten the nuts with your hand.
NOTE : Do not torque the nuts at this time. The nuts will be
____
torqued during the adjustment procedures for the thrust
reverser half door latches.
(b) Put the locking brackets (10) over the tension nuts (20) and
loosely install the screws (15).
Subtask 78-36-41-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser half door (Ref. TASK 78-36-00-410-
040).
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 78-36-41-820-050
C. Adjust the thrust reverser half door latches (Ref. TASK 78-36-41-820-
042).
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5. Close-up
________
Subtask 78-36-41-440-051
Subtask 78-36-41-410-053
B. Close Access
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TASK 78-36-41-000-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-054
Subtask 78-36-41-040-052
Subtask 78-36-41-010-055
4. Procedure
_________
Subtask 78-36-41-020-052
NOTE : Removal of the forward, middle, or aft centering pins is the same.
____
(1) Remove the nuts (5) from the centering pins (25).
(2) Remove the centering pins (25) from the thrust reverser half door.
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TASK 78-36-41-400-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-41-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-41-010-062
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-41-040-058
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 78-36-41-420-052
(1) Position the centering pins (25) on the thrust reverser half door and
install the nuts (5).
(2) TORQUE the nuts (5) to between 122 and 140 lbf.in (1.37 and 1.58
m.daN).
(3) Apply a witness line of finish paint EA4 Blue 5991 (Material No.
CP2245) on the nuts (5) after they are torqued.
5. Close-up
________
Subtask 78-36-41-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 78-36-41-440-052
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Subtask 78-36-41-410-055
C. Close Access
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LATCH - COWL - ADJUSTMENT/TEST
______________________________
TASK 78-36-41-820-042
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-056
Subtask 78-36-41-040-053
4. Procedure
_________
Subtask 78-36-41-820-051
(2) At the two forward latches, remove the screws and the locking
brackets.
(4) At the center latch, remove the screw and the locking bracket.
(6) At the aft latch, remove the screw and the locking bracket.
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(8) Make sure the latch hooks are fully engaged in each stirrup. Do not
close the latch handles.
(9) TORQUE each tension nut, in sequence from front to rear to 90 lbf.in
(1.01 m.daN).
(10) After the last tension nut has been torqued, do step (9) again.
(11) Do a check.
1
_ Make sure the surface of the wrenching flat of each centering
pin fully touches the surface of each bushing. There should be
no space between the surface of the centering pin and the
bushing.
2
_ If the surface of the wrenching flat on the centering pin is
not fully against the bushing at each location, do a torque of
the latch tension nuts. (refer to step (9) above).
3
_ If the clearance is not satisfactory, then examine the
interface between the C-Duct and the engine.
(12) At the forward latches, put the locking brackets on the tension nuts
and install the screws.
(13) At the center latch, put the locking bracket on the tension nut and
install the screw.
(14) At the aft latch, put the locking bracket on the tension nut and
install the screw.
(15) TORQUE the screws to between 30 and 40 lbf.in (0.33 and 0.45 m.daN).
(16) Close and lock the thrust reverser half door latches (four
locations).
5. Close-up
________
Subtask 78-36-41-440-053
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Subtask 78-36-41-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 78-36-41-820-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-057
Subtask 78-36-41-040-054
4. Procedure
_________
Subtask 78-36-41-820-052
NOTE : This procedure should only be used to check the thrust reverser
____
half door latch adjustment and not used to adjust the half door
latches.
(1) Release the forward latch. The other three latches are to stay
locked.
(2) Place the push gage: range 0 to 23 daN (0 to 50 lbf) on the tip of
the latch handle.
(3) Push the push gage to close the forward latch. Read the maximum force
indication on the push gage dial.
(4) The force required to close the latch must be between 31.4 lbf (13.97
daN) to 42.7 lbf (19 daN).
(5) Do a check of each latch from the front to the rear. Refer to steps
(1) through (4).
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(6) If the force required to close a latch is not satisfactory, adjust
the latch (Ref. TASK 78-36-41-820-042).
5. Close-up
________
Subtask 78-36-41-440-054
Subtask 78-36-41-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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LATCH - COWL - INSPECTION/CHECK
_______________________________
TASK 78-36-41-210-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-41-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-41-010-058
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Subtask 78-36-41-040-055
Subtask 78-36-41-010-059
4. Procedure
_________
Subtask 78-36-41-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
3. Inspect the bushing
for:
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Damage No damage permitted If you find some damage,
replace the damaged part.
(Ref. TASK 78-36-41-000-
044) and (Ref. TASK 78-36-
41-400-044)
NOTE : Make sure that the thrust reverser half door latches are adjusted
____
when you replace the latches or the stirrups (Ref. TASK 78-36-41-
820-042).
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NOTE : Apply a witness line of finish paint EA4 blue 5991 (Material No.
____
CP2245) on all nuts and connectors after they are torqued.
5. Close-up
________
Subtask 78-36-41-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser doors but do not make the thrust reverser
serviceable (Ref. TASK 78-36-00-410-040) :
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-41-440-055
Subtask 78-36-41-410-059
C. Close Access
R
EFF :
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ADAPTOR - RING ASSEMBLY - REMOVAL/INSTALLATION
______________________________________________
TASK 78-36-42-000-001
CAUTION : DO NOT DROP ANY BOLT OR WASHER IN VARIABLE BLEED VALVE AREA. THIS
_______
COULD CAUSE DAMAGE TO ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF :
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Subtask 78-36-42-010-052
B. Get Access
Subtask 78-36-42-040-051
Subtask 78-36-42-010-053
4. Procedure
_________
Subtask 78-36-42-020-050
(a) Remove the quick release pin from the hold-open rod and the lower
bracket.
(b) Remove the nuts, the bolts, and the washers which attach the
upper bracket on the outer flange.
R
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R
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EFF :
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Page 405
Feb 01/07
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R
EFF :
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Page 406
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R
EFF :
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Page 407
Feb 01/07
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R
EFF :
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Page 408
Feb 01/07
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R
EFF :
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Page 409
Feb 01/07
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R
EFF :
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Page 410
Feb 01/07
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(d) Remove the two nuts, the bolts, and the washers which attach the
lower bracket on the outer flange.
(f) If necessary, remove the three nuts, the bolts, the washers, and
the spacers which attach the crankpin on the cheeks.
(2) Remove the upper strut and the upper channel bracket as follows:
(Ref. Fig. 401/TASK 78-36-42-991-301, 402/TASK 78-36-42-991-302,
403/TASK 78-36-42-991-303)
(a) Remove the six screws which attach the upper strut on the channel
bracket.
(c) Remove the eight bolts and the washers which attach the channel
bracket on the strut.
(a) Remove the bead of sealant from between the upper outer seal
fitting and the outer flanges No. 1 and No. 2 with a plastic
scraper.
(b) Remove the four bolts, the two screws and nuts which attach the
seal fitting on the fan frame.
(a) Remove the beads of sealant from between the lower struts and the
lower stop fittings with a plastic scraper.
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(5) Remove the lower stop fitting as follows:
(Ref. Fig. 401/TASK 78-36-42-991-301, 402/TASK 78-36-42-991-302,
403/TASK 78-36-42-991-303, 406/TASK 78-36-42-991-312)
(a) Remove the nuts, the screws, the bolts, and the washers which
attach the stop fitting.
(a) Remove the bolts, the washers, and the nuts which attach the
outer flanges on the fan frame.
(b) Remove the bolts and the nuts that attach the fan case acoustic
panel to the outer flange.
(b) Remove the bolts and the washers which attach the struts.
(a) Remove the screws which attach the seal fitting on the left and
right inner flanges.
R
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(10) Remove the inner flange as follows:
(Ref. Fig. 401/TASK 78-36-42-991-301, 402/TASK 78-36-42-991-302,
403/TASK 78-36-42-991-303)
(a) Remove the bolts, the washers, and the screws which attach the
inner flange on the fan frame.
Subtask 78-36-42-110-050
(1) Remove the sealant from the lower struts, the lower stop, the pipe
bundle box, the lower channel bracket, the upper forward seal
fitting, the outer flanges, the upper outer seal fitting, the inner
flanges and the splice assembly with a plastic scraper.
(a) Clean the areas where you removed the sealant acetone (Material
No. CP1039) or stoddard solvent (Material No. CP2011) or ardrox
552 (Material No. CP2559) or turco ind 79 (Material No. CP2560)
or mag-chem teksol (Material No. CP2566) or degreasol 99 R
(Material No. CP2584) or mag-chem skysol (Material No. CP2656) or
isopropyl alcohol (Material No. CP1041).
R
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TASK 78-36-42-400-001
CAUTION : DO NOT DROP ANY BOLT OR WASHER IN VARIABLE BLEED VALVE AREA. THIS
_______
COULD CAUSE DAMAGE TO ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-42-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
R
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-42-010-054
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 78-36-42-040-052
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-36-42-210-051
(1) Make sure that the parts are clean and damage free, especially
examine for dents and cracks.
R
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(a) If necessary, clean the parts with stoddard solvent (Material No.
CP2011) or acetone (Material No. CP1039) or ardrox 552 (Material
No. CP2559) or turco ind 79 (Material No. CP2560) or mag-chem
teksol (Material No. CP2566) or degreasol 99 R (Material No.
CP2584) or mag-chem skysol (Material No. CP2656) and dry with
clean compressed air.
Subtask 78-36-42-420-050
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections when you have
checked their torques.
(a) Attach the stop fitting to the fan frame with the bolts, the
screws, the washers and the nuts.
(b) TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(a) Apply RTV 106 (Material No. CP2267) on the lower stop fittings,
the lower channel bracket, and on the tube bundle box.
(b) Attach the lower struts to the fan frame with the screws.
(c) TORQUE the screws to between 45 and 53 lbf.in (0.50 and 0.59
m.daN).
(a) Apply RTV 106 (Material No. CP2267) on the tube bundle box and
between the splice assembly and inner flange.
(b) Attach the splice assemblies to the tube bundle box with the
screws.
R
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(c) TORQUE the screws to between 45 and 53 lbf.in (0.50 and 0.59
m.daN).
(d) Attach the inner flanges with the bolts and the washers.
(e) TORQUE the bolts on the inner flange to between 70 and 80 lbf.in
(0.79 and 0.90 m.daN).
(f) Apply a bead of RTV 106 (Material No. CP2267) at the junction of
the lower struts with the lower strut engine.
(a) Attach the upper forward seal fitting with the screws.
(b) TORQUE the screws to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(c) Apply a bead of RTV 106 (Material No. CP2267) between the upper
forward seal fitting and the inner flanges.
(a) Attach the upper struts with the bolts and washers.
(b) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(c) Safety the bolts with lockwire 0.032 in. (Material No. CP8001) or
lockwire 0.032 in. (Material No. CP8002).
(a) Attach the upper outer seal fitting with the screws, the bolts
and the washers.
(b) TORQUE the bolts and screws to between 70 and 80 lbf.in (0.79 and
0.90 m.daN).
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R (7) Install the adapter ring flanges as follows:
(Ref. Fig. 401/TASK 78-36-42-991-301, 402/TASK 78-36-42-991-302,
403/TASK 78-36-42-991-303, 404/TASK 78-36-42-991-310, 405/TASK 78-36-
42-991-311, 406/TASK 78-36-42-991-312, 407/TASK 78-36-42-991-304,
408/TASK 78-36-42-991-306)
(a) Apply RTV 106 (Material No. CP2267) between the lower stops and
the lower stops and the outer flanges No. 9 and No. 10.
R (b) Attach the adapter ring flanges with the bolts, the washers and
R the nuts. Do not torque the nuts.
(Ref. Fig. 407/TASK 78-36-42-991-304)
R (c) Tighten the nuts, checking the gaps between the engine flange and
R the adapter ring flanges.
(Ref. Fig. 407/TASK 78-36-42-991-304)
R NOTE : You can use the HIX3013-OG adapter ring flange locator
____
R tool to secure the outer flange during adjustment.
(Ref. Fig. 408/TASK 78-36-42-991-306)
R (d) TORQUE the adapter ring flange nuts to between 70 and 80 lbf.in
(0.79 and 0.90 m.daN).
(e) Apply a bead of RTV 106 (Material No. CP2267) between the upper
outer seal fitting and the outer flanges No. 1 and No. 2.
R (f) Install the bolts and nuts that install the acoustic panel to the
R adapter ring.
(g) TORQUE the nuts to between 65 and 75 lbf.in (0.73 and 0.84
m.daN).
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(8) Install the upper strut and upper channel bracket as follows:
(Ref. Fig. 401/TASK 78-36-42-991-301, 402/TASK 78-36-42-991-302,
403/TASK 78-36-42-991-303)
(a) Attach the channel bracket with the bolts and the washers.
(b) TORQUE the bolts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(d) TORQUE the screws to between 45 and 53 lbf.in (0.50 and 0.59
m.daN).
1
_ Apply a thin layer of molykote G rapid (Material No. CP2104)
on the crankpin locator.
2
_ Install the crankpin between the two cheeks.
3
_ Install the three spacers, the washers, the bolts and the
nuts.
4
_ TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
R 5
_ Attach the lower bracket to the adapter ring flange with the
R bolts, the washers and the nuts.
6
_ TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
R (b) Install the hold-open rod and the upper bracket on the adapter
R ring flange.
R 1
_ Attach the upper bracket to the adapter ring flange with the
R bolts, the washers and the nuts.
2
_ TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
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(c) Install and attach the hold-open rod to the lower bracket with
the quick release pin.
5. Close-up
________
Subtask 78-36-42-410-052
Subtask 78-36-42-440-051
Subtask 78-36-42-410-053
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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Page 428
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R
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ADAPTOR - RING ASSEMBLY - ADJUSTMENT/TEST
_________________________________________
TASK 78-36-42-820-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
NOTE : The J Ring does not have to be adjusted if the LH or RH thrust
____
reverser is installed to the same engine and same engine position.
NOTE : The J Ring does not have to be adjusted on the LH or RH thrust
____
reverser that was not replaced.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-42-941-060
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF :
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Subtask 78-36-42-010-070
B. Get Access
Subtask 78-36-42-040-061
Subtask 78-36-42-010-071
4. Procedure
_________
Subtask 78-36-42-820-051
(1) Loosen all bolts attaching the J Ring to support forward frame
flange.
(Ref. Fig. 501/TASK 78-36-42-991-350, 502/TASK 78-36-42-991-351)
(3) Install 0.02 in. (0.5 mm) thick shims between centering pins and
bushings.
(Ref. Fig. 503/TASK 78-36-42-991-352)
R
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EFF :
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EFF :
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EFF :
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(4) Push thrust reverser half firmly to close and lock all six latches.
NOTE : If necessary remove the screws and locking bracket, and loosen
____
stirrup nuts.
(6) Use a wooden mallet and, starting at the 3 or 9 oclock position, tap
J Ring at 4 in. (101.5998 mm) intervals (every six bolts), working
alternately from center position toward the extremities of J Ring
segment. Torque bolts at the same time at mallet impact points to
between 60 and 70 lbf.in (0.67 and 0.79 m.daN). Repeat same operation
for other reverser half if it was replaced.
(Ref. Fig. 502/TASK 78-36-42-991-351)
(8) Torque remaining bolts to to between 60 and 70 lbf.in (0.67 and 0.79
m.daN).
5. Close-up
________
Subtask 78-36-42-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-42-440-058
R
EFF :
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Subtask 78-36-42-410-067
C. Close Access
R
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ADAPTOR - RING ASSEMBLY - INSPECTION/CHECK
__________________________________________
TASK 78-36-42-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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3. __________
Job Set-up
Subtask 78-36-42-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-42-010-050
B. Get Access
Subtask 78-36-42-040-050
Subtask 78-36-42-866-050
R
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Subtask 78-36-42-010-051
E. Open the thrust reverser doors to 45 degrees position (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
4. Procedure
_________
Subtask 78-36-42-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
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EFF :
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EFF :
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EFF :
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EFF :
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EFF :
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R
EFF :
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Feb 01/07
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EFF :
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Feb 01/07
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EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Fretting The fretting must not be If the fretting is not in
felt with a radius the seviceable limits,
scribe (radius equal to replace the outer flange
0.0314 in. (0.80 mm)) (Ref. TASK 78-36-42-000-
001) and (Ref. TASK 78-36-
42-400-001)
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
5. Inspect the lower
stop fitting for:
R
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
hold-open rod support
(Ref. TASK 78-36-42-000-
001) and (Ref. TASK 78-36-
42-400-001)
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5. Close-up
________
Subtask 78-36-42-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 78-36-42-440-050
Subtask 78-36-42-410-051
C. Close Access
R
EFF :
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TASK 78-36-42-210-002
Detailed Visual Inspection of the Engine Outer Flanges and the Thrust Reverser
J Ring
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-42-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-42-010-066
B. Get Access
Subtask 78-36-42-040-059
Subtask 78-36-42-010-067
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4. Procedure
_________
Subtask 78-36-42-860-053
A. Cleaning:
(1) Clean the mating surfaces with a cloth soaked with MIBK/MEK Blend.
(2) Dry all surfaces with a clean cloth before the solvent becomes gas.
Subtask 78-36-42-210-055
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Damage If damage is less than the
check tool length, refer
to 4.D., Outer Flange
Check.
If damage is more than the
check tool length, remove
the Adaptor Ring Assembly
R (Ref. TASK 78-36-42-000-
R 001) and after in shop
refer to (Ref. ESM 71-00-
01).
Subtask 78-36-42-220-052
NOTE : Only the damages under check tool length can be checked with
____
check tool. A V outer flange clear area is necessary at each
extremity of the check tool.
1
_ Place the J Ring Check Tool CHECK TOOL - J-RING (HIX3010-0)
onto the V Blade of the J Ring.
2
_ Check the gap between the tool and the forward face of the V
blade using 0.010 in. (0.250 mm) thickness gauge. If it is
greater than 0.010 in. (0.250 mm) replace the J Ring (Ref.
CMM 78-32-35).
3
_ Check the gap between the tool and the rear face of the V
blade using 0.005 in. (0.125 mm) thickness gauge. If it is
greater than 0.005 in. (0.125 mm) replace the J Ring (Ref.
CMM 78-32-35).
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Subtask 78-36-42-220-053
NOTE : Only the damages under check tool length can be checked with
____
check tool. A V groove clear area is necessary at each
extremity of the check tool.
R (a) Place the Outer Flange Check Tool CHECK TOOL-OUTER FLANGE
R (HIX3011-0) into the V groove of the outer flange.
(Ref. Fig. 607/TASK 78-36-42-991-323)
1
_ Check the gap between the tool and the forward face of the V
groove using 0.010 in. (0.250 mm) thickness gauge. If it is
greater than 0.010 in. (0.250 mm), replace the adapter ring
outer flange (Ref. TASK 78-36-42-000-001).
2
_ Check the gap between the tool and the rear face of the V
groove using 0.005 in. (0.125 mm) thickness gauge. If it is
greater than 0.005 in. (0.125 mm) replace the adapter ring
outer flange (Ref. TASK 78-36-42-000-001), or repair the
adapter ring outer flange (Ref. ESM 71-00-01).
5. Close-up
________
Subtask 78-36-42-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
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Subtask 78-36-42-440-056
Subtask 78-36-42-410-063
C. Close Access
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ACTUATOR - COWL OPENING (3003KM1,3003KM2) - REMOVAL/INSTALLATION
________________________________________________________________
TASK 78-36-51-000-041
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-51-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-51-010-050
B. Get Access
Subtask 78-36-51-869-050
CAUTION : RETRACT WING SLATS BEFORE OPENING THRUST REVERSER OR DAMAGE CAN
_______
OCCUR.
(1) Retract the wing slats (Ref. TASK 27-80-00-866-005) and install a
warning notice.
Subtask 78-36-51-040-050
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Subtask 78-36-51-010-051
E. Open the thrust reverser doors to 45 degrees position (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
4. Procedure
_________
Subtask 78-36-51-020-050
(1) Loosen the clamp (25) and remove the flexible cooling hose (35) or
(85) from the lower cooling jacket (45) or (70).
(2) Disconnect the hydraulic hose (60) from the actuator (50) and the
inner supply pipe on the half door.
(3) Put protective covers on the two ends of the hose, the inner supply
pipe and the actuator.
(5) Remove the nuts (10), washers (15) and bolts (20) that attach the
actuator (50) to the half door and the pylon.
(7) Loosen the clamps (40) that attach the cooling jackets and remove
them from the cowl opening actuator (50).
(8) Remove the upper cooling jacket (55) or (65) from the cowl opening
actuator.
(9) Remove the lower cooling jacket (45) or (70) from the cowl opening
actuator.
(10) Loosen the clamp (25) and remove the flexible cooling hose (35) or
(85) from the inlet scoop (30) or (75).
(11) For the right hand cowl opening actuator only. Loosen the nut (80)
and remove from the clamp (90) from the stud pipe clip (95).
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(12) For the right hand cowl opening actuator only. Remove from the clamp
(90) from the flexible cooling hose (85).
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TASK 78-36-51-400-041
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-36-51-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-36-51-010-054
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-51-040-052
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 78-36-51-420-050
NOTE : You should apply a witness line of finish paint EA4 blue 5991
____
(Material No. CP2245) on all nuts and connections after you have
checked their torques.
(1) Apply a thin layer of molykote G rapid (Material No. CP2104) on the
threads of the bolts (20).
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(2) Put the cowl opening actuator (50) in position at the thrust reverser
hinge.
CAUTION : MAKE SURE THE WASHER ON THE ACTUATOR ROD IS ON THE BOTTOM
_______
OF THE ROD. THE WASHER MUST BE DOWN. IF THE WASHER IS NOT
DOWN DAMAGE CAN OCCUR TO THE STRUCTURE.
NOTE : The bolt head goes forward on the left cowl opening actuator,
____
and the bolt head goes aft on the right cowl opening actuator.
(a) Install the bolt (20), washer (15) and nut (10).
(3) TORQUE the nut (10) to between 139 and 278 lbf.in (1.57 and 3.14
m.daN).
(4) Lock the nut (10) with a new cotter pin (5).
(5) Remove the protective covers from the hydraulic hose (60) and the
actuator (50).
CAUTION : MAKE SURE THE BEND IN THE FLEX HOSE IS OUTBOARD AND AWAY
_______
FROM THE ENGINE. THE HOSE CAN RUB ON ENGINE PARTS. IF THE
HOSE IS BENT INBOARD IT RUBS ON ENGINE PARTS AND CAN BE
DAMAGED.
(a) Install the hydraulic hose (60) on the thrust reverser half door.
(b) Connect the hydraulic hose (60) to the supply pipe on the half
door.
NOTE : Use a second wrench to hold the nut on the inner supply
____
pipe when you torque the nut on the hose.
(c) TORQUE the coupling nut on the hose (60) to between 130 and 150
lbf.in (1.46 and 1.69 m.daN).
(6) Install the hydraulic hose (60) on the cowl opening actuator.
(a) Loosely connect the hose (60) to the actuator (50) and tighten
the hose coupling nut with your hand.
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(b) Bleed the air from the hydraulic hose (60).
1
_ Put a drain can below the cowl opening actuator and the
coupling nut of the hose.
2
_ Connect the PUMP - ACTUATOR, FAN REVERSER (HIX4001) to the
thrust reverser half door connection.
3
_ Operate the hand pump until hydraulic fluid flows out thru the
coupling nut of the hose (60).
4
_ When no air bubbles are seen in the fluid at the coupling nut,
stop the pump.
5
_ Remove unwanted fluid with a clean cloth.
1
_ After the air is bled from the hose (60), TORQUE the hose
coupling nut to between 130 and 150 lbf.in (1.46 and 1.69
m.daN).
(d) Remove the drain can from below the cowl opening actuator.
(8) Use the Hand Pump to extend the rod on the cowl opening actuator (50)
to the open position.
NOTE : The bolt head goes forward on the left cowl opening actuator,
____
and the bolt head goes aft on the right cowl opening actuator.
(9) Put the actuator (50) in position at the pylon fitting and attach it
with the bolt (20), washer (15) and nut (10).
(10) TORQUE the nut (10) to between 139 and 278 lbf.in (1.57 and 3.14
m.daN).
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(11) Lock the nut (10) with a new cotter pin (5).
(12) Put the upper cooling jacket (60) or (65) in position on the cowl
opening actuator (50).
(13) Put the lower cooling jacket (45) or (70) in position on the cowl
opening actuator (50).
(14) Install the two clamps (40) that attach the cooling jackets.
(15) Put the flexible cooling hose (35) or (85) on the lower cooling
jacket (45) or (70). Attach it with the clamp (25).
(16) For the right hand cowl opening actuator only. Put the clamp (90) on
the flexible cooling hose (85).
(17) Put the other end of the flexible cooling hose (35) or (85) on the
inlet scoop (30) or (75). Attach it with the clamp (25).
(18) TORQUE the clamp (25) to between 10 and 25 lbf.in (0.11 and 0.28
m.daN).
(19) For the right hand cowl opening actuator only. Put the stud clip (95)
in the hole on the clamp (90) and install the nut (80).
(20) TORQUE the nut (80) to between 22.127 and 26.553 lbf.in (0.25 and
0.30 m.daN).
5. Close-up
________
Subtask 78-36-51-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-51-440-050
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Subtask 78-36-51-410-051
C. Close Access
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ACTUATOR - COWL OPENING (3003KM1,3003KM2) - INSPECTION/CHECK
____________________________________________________________
TASK 78-36-51-210-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 78-36-51-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-36-51-010-052
B. Close Access
Subtask 78-36-51-040-051
Subtask 78-36-51-869-052
CAUTION : RETRACT WING SLATS BEFORE OPENING THRUST REVERSER OR DAMAGE CAN
_______
OCCUR.
(1) Retract the slats (Ref. TASK 27-80-00-866-005) and install a warning
notice.
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Subtask 78-36-51-010-053
E. Open the thrust reverser doors to 45 degree position (Ref. TASK 78-36-00-
010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
4. Procedure
_________
Subtask 78-36-51-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
allowed. If the leakage is beyond
the permitted limits,
replace the door-opening
actuator (Ref. TASK 78-36-
51-000-041) and (Ref. TASK
78-36-51-400-041)
3. Inspect rod end pin Make sure the rod end If pin head is on the
for correct pin head is on the top bottom and washer is on
installation: of the actuator. Make the top, reinstall
sure the washer and actuator. If washer and
circlip are on the circlip are found missing
bottom and tight. or loose, replace the
actuator. (Ref. TASK 78-
36-51-000-041) and
(Ref. TASK 78-36-51-400-
041)
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Hydraulic leakage No hydraulic leakage If there is leakage, check
permitted coupling nuts for correct
torque (Ref. TASK 78-36-
51-400-041).
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
7. Examine the clamps
and the parts that
attach the clamps,
look for:
5. Close-up
________
Subtask 78-36-51-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 78-36-51-440-051
Subtask 78-36-51-410-053
C. Close Access
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THRUST REVERSER INDEPENDENT LOCKING SYSTEM - DESCRIPTION AND OPERATION
______________________________________________________________________
1. _______
General
An independent locking system is designed to isolate the thrust reverser
from the aircraft hydraulic system. This system consists of thrust reverser
Shut-Off Valve (SOV) upstream of the Hydraulic Control Unit (HCU), a filter
and associated plumbing, mounting and electrical supply. The SOV is
electrically actuated from an independent signal from the SEC (Spoiler
Elevator Computer), bypassing the FADEC command circuit.
2. Component
__________________
Location
The SOV and the filter are located under the pylon.
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA |
| | | | | | REF. |
-------------------------------------------------------------------------------
50EG1 VALVE-THRUST REVERSER 410 437AL 78-37-51
ISOLATION, ENG1
50EG2 VALVE-THRUST REVERSER 420 447AL 78-37-51
ISOLATION, ENG2
3455KM1 FILTER-THRUST REVERSER 410 437AL 78-37-51
ISOLATION VALVE, ENG1
3455KM2 FILTER-THRUST REVERSER 420 447AL 78-37-51
ISOLATION VALVE, ENG2
3. Component
_____________________
Description
(Ref. Fig. 002)
A. Shut-Off Valve
The thrust reverser Shut-Off Valve (SOV) is a 3 port, two position spool
valve. It is controlled by a solenoid driven 3 port, two position
normally open pilot valve. Electrical power is supplied to the SOV
through the fan electrical feeder box.
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B. Filter and Clogging Indicator
It is used to filter the fluid from the aircraft hydraulic system. The
filter is a flow-through cartridge-type filter. The clogging indicator
monitors the pressure loss through the filter cartridge and has a pop-out
indicator to signal when it is necessary to replace the filter element.
Two spring-loaded magnetic pistons keep the pop out indicator in
retracted position. The lower magnetic piston monitors the differential
between the filtered and unfiltered fluid pressure across the filter
element. As the differential pressure increases, the piston compresses
its spring and moves away from the upper magnetic piston. At a preset
displacement of approximately 2 mm, the upper magnetic piston spring
overcomes the magnetic force and drives the pop-out indicator from its
retracted position.
The filter assembly contains a check valve to permit the removal of the
canister and the change of the filter element with a minimum of spillage.
4. System
________________
Operation
(Ref. Fig. 003)
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VALVE - THRUST REVERSER, HYDRAULIC ISOLATION - SERVICING
________________________________________________________
TASK 78-37-51-600-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-37-51-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-37-51-010-057
B. Get Access
(2) Put the access platform in position in the left side of engine.
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Subtask 78-37-51-614-061
(1) For engine 1 depressurize the green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 78-37-51-020-054
(a) Use a 1-1/4 inch (31.75 mm) open end wrench to loosen the filter
bowl (9).
(3) Remove and discard the filter element (6) from the filter bowl (9).
(5) Pull on the element removal spring (4) to remove it from the shutoff
diaphragm (2).
(6) Remove and discard the packing (3) from the shutoff diaphragm (2).
NOTE : The shutoff diaphragm (2) is only shown to indicate where the
____
packing (3) is located. You must not remove the shutoff
diaphragm from the filter head.
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(7) Turn the filter bowl (9) upside down and remove the B/V washer (7).
CAUTION : DO NOT DAMAGE THE DPI OR FILTER BOWL WITH THE METAL TOOLS
_______
WHEN YOU REMOVE/INSTALL THE PACKING.
(8) Remove the packing (8) from the Differential Pressure Indicator (DPI)
(10) in the filter bowl, as follows:
(a) Use a spatula to push the packing (8) out of its groove in the
DPI.
(b) Use a second spatula to remove the packing (8) from the DPI.
Discard the packing.
Subtask 78-37-51-420-054
(1) Put a new packing (3) in the seal groove of the shutoff diaphragm
(2).
(2) Install the element removal spring (4) in the shutoff diaphragm (2).
Push the spring (4) into the groove of the shutoff diaphragm until
the first coil is fully engaged.
(3) Hold the filter bowl (9) with the open end at the top.
CAUTION : DO NOT DAMAGE THE DPI OR FILTER BOWL WITH THE METAL TOOLS
_______
WHEN YOU REMOVE/INSTALL THE PACKING.
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(4) Install a new packing (8) on the Differential Pressure Indicator
(DPI) (10) as follows:
(Ref. Fig. 302/TASK 78-37-51-991-302)
(b) Lubricate the packing (8) and the installation tool bullet with
thrust reverser hydraulic fluid.
(d) Put the installation tool bullet into the filter bowl until it
touches the top of the DPI.
(e) Use the installation tool push tube to push the packing down the
bullet and on to the DPI.
(f) Make sure the packing (8) is in the groove on the DPI (10).
(5) Install the B/V washer (7) in the filter bowl (9).
NOTE : The smaller diameter of the B/V washer should face the open
____
end of the filter bowl.
(6) Install the new filter element (6) in the filter bowl (9).
(7) Install a new C-ring (5) in the top groove of the filter head (1).
(8) Fill the filter bowl (9) with thrust reverser hydraulic fluid.
(9) Install the filter bowl (9) into the filter head (1) and turn the
filter bowl clockwise.
(10) Use a 1-1/4 inch (31.75 mm) socket and torque wrench to tighten the
filter bowl (9).
(11) TORQUE the filter bowl (9) to between 75 and 85 lbf.ft (10.16 and
11.52 m.daN).
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5. Close-up
________
Subtask 78-37-51-614-062
(1) For engine 1 pressurize the green hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
(2) For engine 2 pressurize the yellow hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
Subtask 78-37-51-410-054
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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VALVE - THRUST REVERSER, HYDRAULIC ISOLATION - REMOVAL/INSTALLATION
___________________________________________________________________
TASK 78-37-51-000-001
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-37-51-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 78-37-51-010-050
B. Get Access
(2) Put the access platform in position in the left side of engine.
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Subtask 78-37-51-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENG2/REV/LOCK 1EG2 N45
121VU ENG1/REV/LOCK 1EG1 N44
Subtask 78-37-51-614-050
(1) For engine 1 depressurize the green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 78-37-51-020-050
(1) Disconnect the electrical connector (40) from the thrust reverser
isolation valve (45).
(2) Put blanking caps on the electrical connector of the harness and on
the isolation valve.
(3) Remove the bolt (130) and the washer (135) that attach the clamp
(140).
(b) Disconnect the pressure supply tube (70), control tube (115) and
return tube (120). Let the hydraulic fluid drain into the
container.
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(c) Disconnect and remove the pressure supply tube (125) between the
filter and the isolation valve (45).
(d) Remove the container and put a protective cloth below the
isolation valve.
(5) Remove the bolts (20) and (50) and washers (15) that attach the
support plate (5) (where the isolation valve and its filter are
installed) below the pylon.
(6) Remove the support plate assembly (5) from the pylon.
(8) Cut and remove the lockwire which safeties the bolts (35).
(9) Loosen and remove the four bolts (35), washers (30) and spacers (25),
(26) and (27) that attach the isolation valve (45) and the thermal
isolation (155) on the support plate (5).
(10) Remove the isolation valve (45) and the thermal isolation (155) from
the support plate (5).
(11) Put blanking plugs on the open ports of the isolation valve and of
the filter.
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TASK 78-37-51-400-001
WARNING : WEAR A FACE SHIELD WHICH IS RESISTANT TO HIGH PRESSURE JETS WHEN YOU
_______
WORK ON PRESSURIZED SYSTEMS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THERE IS NO UNWANTED MATERIAL IN THE PORTS AND ORIFICES OR
_______
DAMAGE CAN OCCUR.
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 78-37-51-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 78-37-51-010-051
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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Subtask 78-37-51-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
121VU ENG1/REV/LOCK 1EG1 N44
FOR 1000EM2
121VU ENG2/REV/LOCK 1EG2 N45
Subtask 78-37-51-614-051
(1) For engine 1 depressurize the green hydraulic reservoir (Ref. TASK
29-14-00-614-001).
(2) For engine 2 depressurize the yellow hydraulic reservoir (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 78-37-51-420-050
(1) Put a protective cloth in the location where you will install the
thrust reverser isolation valve.
The hydraulic fluid will cause damage to the engine.
(2) Put the thermal isolation (155) between the spacers (27) and (26) in
position on the support plate (5).
NOTE : You must install the shortest spacer (26) on isolation valve
____
side.
(3) Put the isolation valve (45) in position on the support plate (5)
with the four bolts (35), washers (30) and spacers (25). Do not
tighten the bolts.
(4) Install and connect the pressure supply tube (125) between the filter
and the isolation valve (45).
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(5) Remove the blanking plugs from the ports of the isolation valve and
filter.
(6) Remove the blanking plugs from the disconnected line ends.
(7) TORQUE the four bolts (35) to between 0.56 and 0.79 m.daN (49.55 and
69.91 lbf.in).
(8) Safety the bolts (35) with corrosion resistant steel lockwire 0.8 mm
DIA.
(10) Install the assembly support plate (5) with the isolation valve (45)
in position below the pylon with the bolts (20) and (50) and washers
(15). Do not tighten the bolts.
NOTE : The bolts (50) are shorter than the bolts (20).
____
(11) Remove the blanking plugs from the disconnected line ends.
(12) Connect the pressure supply tube (70), the control tube (115) and
return tube (120).
(13) TORQUE the coupling nuts of the pressure supply tube (70) and control
tube (115) to between 2.9 and 3.2 m.daN (21.38 and 23.59 lbf.ft).
(14) TORQUE the coupling nut of the pressure return tube (120) to between
1.5 and 1.7 m.daN (11.06 and 12.53 lbf.ft).
(15) TORQUE the bolts (20) to between 0.56 and 0.79 m.daN (49.55 and 69.91
lbf.in).
(16) Install the clamp (140) with the bolt (130) and the washer (135) to
attach the pressure supply tube (70).
(17) Install and connect the pressure supply tube (125) between the filter
and the isolation valve (45).
(18) TORQUE the coupling nuts to between 2.9 and 3.2 m.daN (21.38 and
23.59 lbf.ft).
(20) Make sure that the electrical connectors are clean and in the correct
condition.
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(21) Connect the electrical connector (40) to the isolation valve (45).
5. Close-up
________
Subtask 78-37-51-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1
1EG1
FOR 1000EM2
1EG2
Subtask 78-37-51-614-052
(1) For engine 1 pressurize the green hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
(2) For engine 2 pressurize the yellow hydraulic reservoir (Ref. TASK 29-
14-00-614-002).
Subtask 78-37-51-710-050
(1) Operate the thrust reverser for ten deploy-to-stow cycles (Ref. TASK
78-31-00-710-042) and check on CFDS that no messages related to the
isolation valve is present.
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Subtask 78-37-51-410-050
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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