Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 70
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70-HIGHLIGHTS Page 1 of 1
REVISION NO. 57 May 01/08
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CHAPTER 70
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70-L.E.P. Page 1
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
70-L.E.P. Page 2
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
70-L.E.P. Page 3
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CHAPTER 70
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TABLE OF CONTENTS
_________________
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SUBJECT ________
CH/SE/SU C
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STANDARD PRACTICES - ENGINE - GENERAL
_____________________________________ 70-00-00
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Related Data 1 001-012, 014-099
Welding 4 001-012, 014-099
List of VRS (V2500 Repair 4 001-012, 014-099
Scheme) used in AMM
SPECIAL HANDLING OF SOLUTIONS 70-11-11
MAINTENANCE PRACTICES 201 001-012, 014-099
Special Handling of Solutions 201 001-012, 014-099
SPECIAL HANDLING OF MATERIALS AND 70-11-12
SOLUTIONS
MAINTENANCE PRACTICES 201 001-012, 014-099
Special Handling of Materials 201 001-012, 014-099
CHEMICAL CLEANING 70-11-50
MAINTENANCE PRACTICES 201 001-012, 014-099
Remove Grease from the External 201 001-012, 014-099
Surfaces of the Engine
Cleaning of Contact Points and 206 001-012, 014-099
Wiring Harnesses
CHEMICAL CLEANING 70-11-56
MAINTENANCE PRACTICES 201 001-012, 014-099
Cleaning Requirements After 201 001-012, 014-099
Chemical Contact with Fire
Extinguinshing Agents, Hydraulic
Fluid, Oil, or Fuel
PENETRANT INSPECTION 70-23-05
MAINTENANCE PRACTICES 201 001-012, 014-099
Local Application of Fluorescent 201 001-012, 014-099
Penetrant Inspection
TORQUE TIGHTENING TECHNIQUE 70-23-11
MAINTENANCE PRACTICES 201 001-012, 014-099
General Torque Tightening 201 001-012, 014-099
Techniques
The Procedure to Use Torque 204 001-012, 014-099
Wrenches and Power Tools
Check for Re-use of Self-Locking 210 001-012, 014-099
Fasteners
PENETRANT INSPECTION 70-23-12
MAINTENANCE PRACTICES 201 001-012, 014-099
Local Application of Fluorescent 201 001-012, 014-099
Penetrant Inspection
INSTALLATION OF PREFORMED PACKINGS 70-23-13
MAINTENANCE PRACTICES 201 001-012, 014-099
Procedures for the Installation of 201 001-012, 014-099
Preformed Packings
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Storage of Flexible Rings, Hoses 206 001-012, 014-099
and Rubber Components
ELECTRICAL CONNECTORS 70-23-15
MAINTENANCE PRACTICES 201 001-012, 014-099
Connection of Electrical 201 001-012, 014-099
Connectors
_________________
LIST OF MATERIALS 70-30-00
MAINTENANCE PRACTICES 201 001-012, 014-099
Consumable Materials Index 201 001-012, 014-099
WIRE THREAD INSERTS 70-35-08
REPAIRS 801 001-012, 014-099
Install and Repair Wire Thread 801 001-012, 014-099
Inserts
THINWALL SELF LOCK INSERTS 70-35-26
REPAIRS 801 001-012, 014-099
Replace Damaged Thinwall Self Lock 801 001-012, 014-099
Inserts
INSTALLATION OF LOCKING DEVICES 70-40-11
MAINTENANCE PRACTICES 201 001-012, 014-099
Locking Devices General 201 001-012, 014-099
Information
General Instructions for Uses of 202 001-012, 014-099
Safety Cable
Installation of the Tab-type Key 212 001-012, 014-099
Washers
Installation of Cupwashers 217 001-012, 014-099
General Instructions for the Uses 224 001-012, 014-099
of Lockwire
REPAIR OF SURFACES AFFECTED BY MINOR 70-42-11
DAMAGE
REPAIRS 801 001-012, 014-099
Hand Polish and Blend Procedure 801 001-012, 014-099
DEFINITION OF DAMAGES 70-52-11
MAINTENANCE PRACTICES 201 001-012, 014-099
Specified Types of Damage 201 001-012, 014-099
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CHAPTER 70
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VENDOR CODES, NAMES AND ADDRESSES 70-71-02
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
CONNECTOR/INSERT ARRANGEMENT 70-71-12
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Description 1 001-012, 014-099
Insert Arrangement 1 001-012, 014-099
ASN E0444/0442 Connectors 2 001-012, 014-099
BSK Connectors 5 001-012, 014-099
D38999 Connectors 9 001-012, 014-099
T3K Connectors 11 001-012, 014-099
M83723 Connectors 15 001-012, 014-099
892 Connectors 17 001-012, 014-099
981 Connectors 19 001-012, 014-099
The ESC10 connector sreies agree 19 001-012, 014-099
to MIL-C-83723 Series III K
connector.
Example of a identification code 19 001-012, 014-099
is ESC10KE0203P60:
BACKSHELL LOCKWIRE PROCEDURE 70-71-13
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard equipment 1 001-012, 014-099
Consumable material 1 001-012, 014-099
Standard Practices for Lockwires 1 001-012, 014-099
Procedure 1 001-012, 014-099
Backshell Lockwire Procedures 2 001-012, 014-099
Procedure 2 001-012, 014-099
WIRE HARNESS LACING PROCEDURE 70-71-14
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard Equipment 1 001-012, 014-099
Consumable Material 1 001-012, 014-099
Standard Practices for Wire 1 001-012, 014-099
Harness Lacing
Procedure 1 001-012, 014-099
General Lacing 3 001-012, 014-099
Lacing with Two Wire Bundles 3 001-012, 014-099
Procedure 3 001-012, 014-099
Lacing with Three Wire Bundles 7 001-012, 014-099
Procedure 7 001-012, 014-099
Lacing a Clamp Position on a 9 001-012, 014-099
Harness Assembly.
Procedure 9 001-012, 014-099
CONNECTOR, CONTACT AND BACKSHELL 70-71-20
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CHAPTER 70
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REPLACEMENT PROCEDURE
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard equipment 1 001-012, 014-099
Consumable Material 2 001-012, 014-099
Removal of the Backshell from the 2 001-012, 014-099
Connector
Procedure 2 001-012, 014-099
Removal of the Contacts from the 4 001-012, 014-099
Connector
Procedure 4 001-012, 014-099
Replacement of the Connector or 4 001-012, 014-099
Backshell
Installation of the Contacts into 6 001-012, 014-099
the Connector
Procedure 6 001-012, 014-099
Contact Retention Test 8 001-012, 014-099
Procedure 8 001-012, 014-099
Installation of the Backshell to 9 001-012, 014-099
the Connector
Procedure 9 001-012, 014-099
Backshell Continuity Test 10 001-012, 014-099
Procedure 10 001-012, 014-099
Insulation Resistance Test 10 001-012, 014-099
Procedure 10 001-012, 014-099
CONTACT REPLACEMENT PROCEDURE 70-71-21
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard equipment 1 001-012, 014-099
Consumable Material 2 001-012, 014-099
Removal of the Backshell from the 2 001-012, 014-099
Connector
Procedure 2 001-012, 014-099
Removal of the Contacts from the 5 001-012, 014-099
Connector
Procedure 5 001-012, 014-099
Wire Preparation 6 001-012, 014-099
Striping of the Wire 6 001-012, 014-099
Crimping of the Contact 6 001-012, 014-099
Procedure 6 001-012, 014-099
Contact Continuity Test 9 001-012, 014-099
Procedure 9 001-012, 014-099
Backshell Continuity Test 9 001-012, 014-099
Procedure 9 001-012, 014-099
Install the Contact into the 9 001-012, 014-099
Connector
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Procedure 9 001-012, 014-099
Contact Retention Test 11 001-012, 014-099
Procedure 11 001-012, 014-099
Installation of the Backshell to 12 001-012, 014-099
the Connector
Procedure 12 001-012, 014-099
Backshell Continuity Test 13 001-012, 014-099
Procedure 13 001-012, 014-099
Insulation Resistance Test 14 001-012, 014-099
Procedure 14 001-012, 014-099
Safetying of the Backshell 15 001-012, 014-099
WIRE INSULATION REPAIR PROCEDURE 70-71-22
DESCRIPTION AND OPERATION 1 001-012, 014-099
Wire Insulation Repair Procedure 1 001-012, 014-099
General 1 001-012, 014-099
Standard Equipment 1 001-012, 014-099
Consumable Material 1 001-012, 014-099
Shielded Wire Repair With No 1 001-012, 014-099
Splice
Procedure 1 001-012, 014-099
WIRE SPLICE REPAIR PROCEDURE 70-71-23
DESCRIPTION AND OPERATION 1 001-012, 014-099
Wire Splice Repair Procedure 1 001-012, 014-099
General 1 001-012, 014-099
Standard Equipment 2 001-012, 014-099
Consumable material 2 001-012, 014-099
Wire Harness Splice Repair Limits. 3 001-012, 014-099
General 3 001-012, 014-099
Unshielded Wire Repair 4 001-012, 014-099
Procedure 4 001-012, 014-099
Shielded Wire Repair 8 001-012, 014-099
Procedure 8 001-012, 014-099
SHIELDED WIRE REPLACEMENT PROCEDURE 70-71-24
DESCRIPTION AND OPERATION 1 001-012, 014-099
Shielded Wire Replacement 1 001-012, 014-099
Procedure
General 1 001-012, 014-099
Standard Equipment 1 001-012, 014-099
Consumable Material 3 001-012, 014-099
Shielded Wire Replacement 3 001-012, 014-099
Procedure 3 001-012, 014-099
EGT, T2.6 AND T3 ELECTRICAL HARNESSES 70-71-25
TERMINAL LUG REPAIR PROCEDURE
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard Equipment 1 001-012, 014-099
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Consumable Material. 2 001-012, 014-099
Replacement of the Damaged 2 001-012, 014-099
Exhaust-Gas Temperature (EGT) or
T3 Electrical-harness Terminal
Lugs.
Procedure 2 001-012, 014-099
Replacement of the Damaged T2.6 5 001-012, 014-099
Electrical-Harness Terminal Lugs
Procedure 5 001-012, 014-099
Fuel Vapor Test 6 001-012, 014-099
Insulation of the Terminal Lug 6 001-012, 014-099
Procedure 6 001-012, 014-099
Testing of the Repaired Circuit 9 001-012, 014-099
Procedure 9 001-012, 014-099
TERMINAL LUG REPLACEMENT PROCEDURE 70-71-26
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Standard Equipment 1 001-012, 014-099
Consumable Material 2 001-012, 014-099
Replacement of the 2 001-012, 014-099
Electrical-Harness Terminal Lugs
Procedure 2 001-012, 014-099
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STANDARD PRACTICES - ENGINE - GENERAL - DESCRIPTION AND OPERATION
_________________________________________________________________
1. _______
General
This section contains the maintenance operations that can be done with the
engine installed on the aircraft.
A. Related Data
(c) Servicing.
(e) Adjustment/Test.
(f) Inspection/Check.
(g) Cleaning/Painting.
(d) 12-Servicing.
(e) 23-Communications.
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(j) 36-Pneumatic.
(n) 72-Engine.
(p) 74-Ignition.
(q) 75-Air.
(t) 78-Exhaust.
(u) 79-Oil.
(v) 80-Starting.
(6) The publications listed as follows are connected to and used with
this manual:
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for procedures of disassembly or assembly. The AIPC is also a
historical record (by the Service Bulletin standard) of the parts
used, superseded and/or discontinued.
(e) Engine Manual - The engine manual does not relate directly to the
on-aircraft maintenance of the engine, but it does contain the
data necessary for work to be completed on an engine in the
workshop.
(8) Clock position, left, right and other direction instructions refer to
an engine in a horizontal position, viewed from the rear and with the
engine mounts at the top.
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(9) Engine Consumable Product
(10) All the engine consumable products are included in the chapter
70-30-00. The national reference of products is not mandatory in the
AMM and when this reference is unknown it must be replaced by *.
B. Welding
WARNING : THE AIRCRAFT AND ENGINE MANUFACTURERS RECOMMEND THAT YOU DO NOT
WELD ENGINE COMPONENTS WHEN THE ENGINE IS INSTALLED ON THE
AIRFRAME.
ALL THE WELD REPAIRS GIVEN BY THE ENGINE MANUFACTURER ARE FOR
ENGINES OR COMPONENTS IN A WORKSHOP. THERE IS A FIRE RISK IF YOU
WELD ON AN INSTALLED ENGINE BECAUSE OF THE FLAMMABLE LIQUIDS IN
THIS AREA.
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VRS1006 REPAIR OF THE LP COMPRESSOR FAN BLADES 72-31-11 801
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BLOCK
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VRS1163 REPAIR OF THE LP COMPRESSOR FRONT BLADE 72-31-13 801
RETAINING RING
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BLOCK
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BLOCK
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BLOCK
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BLOCK
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VRS2119 REPLACEMENT OF THE HINGE ACCESS PANEL 78-32-49 801
SEAL/RETAINER - LEFT THRUST REVERSER
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BLOCK
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GRILLE
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SPECIAL HANDLING OF SOLUTIONS - MAINTENANCE PRACTICES
_____________________________________________________
TASK 70-11-11-670-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 70-11-11-869-050
A. Not Applicable
4. Procedure
_________
Subtask 70-11-11-869-051
A. General
Aviation materials are not dangerous to health when used correctly for
their specified use and with good industrial and personal hygiene. If as
the result of an accident or incorrect use, different health risks can
occur.
This standard practice refers to these health risks and the precautions
which must be followed to keep them to a minimum. Also the procedure that
must be followed to help with medical conditions that can occur.
This Standard Practice is divided in to three parts.
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Safety Code. The Safety Code gives information for the safety in
the supply, storage and movement of aviation material.
The groups are as follows:
Class 1
Class 1 materials have a closed cup flash point below 70 deg.F
(21 deg.C). They must be kept and moved as referred to in the
local regulations for highly flammable liquids. They must be kept
away from all sources of ignition. The electrical equipment used
must have the approval of the Institute of Petroleum Electrical
Safety Code or its local equivalent.
Class 2
Class 2 materials have a closed cup flash point from 70 deg.F (21
deg.C) to 131 deg.F (55 deg.C). They are flammable materials
which must be kept in closed containers and away from all sources
of ignition. The electrical equipment used must have the approval
of the Institute of Petroleum Electrical Safety Code or its local
equivalent.
Class 3
Class 3 materials have a closed cup flash point above 131 deg.F
(55 deg.C) up to 212 deg.F (100 deg.C).
Unclassified
Unclassified materials have a close cup flash point above 212
deg.F (100 deg.C).
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(3) Health and Emergency Treatment
1
_ Local effects - Occurs at the point of touch with the body
(irritation of the skin).
2
_ Systemic effects - Occurs in parts of the body away from the
point of touch with the body (unconsciousness after gases have
been breathed).
(c) Ingestion
If a liquid is drunk it can cause local irritation of the mouth
and gastrointestinal tract, or systemic effect when it is soaked
in to the bloodstream.
(d) Inhalation
If gases are breathed in to the lungs it can cause local
irritation of the respiratory tract, or systemic effect when it
is soaked in to the bloodstream.
(e) Aspiration
Aspiration is when a liquid gets in to the lungs. Liquid fuels
such as gasolene or kerosene can cause bad pneumonitis if they
are aspirated. Aspiration can occur if vomiting occurs after the
liquid has got in to the lungs, especially if the patient is
unconscious or semi-conscious.
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substances in a work environment which workers can be exposed to
without any effects. The standard was done to give an aid for the
set up of an accepted work environment. The standard does not
give the toxicity or the included risk or hazard.
For most materials, hygiene standards are given as Time Weighted
Average (TWA) concentration limits for an eight hour day of work.
For some a limit is given and it must not be more or less than
the given limit, unless an added short-term (15 minutes) exposure
limit, written as C and STEL, is given. Hygiene standards are
usually given as parts of a gas for each million parts of
contaminated air by volume (ppm) at 77 deg.F (25 deg.C) and 760
mm Hg pressure of milligrams of substance for each cubic metre of
air (mg/cubic metre).
1
_ Ingestion
Ingeston of materials as given in this standard practice does
not usually occur in industry and is not usually accidental.
Aspiration before or after ingestion of gasolene or kerosene
can be dangerous.
2
_ Inhalation
Inhalation of gases must be prevented as much as possible and,
where applicable, hygiene standards must be carefully obeyed.
Good local and general clean air must be supplied if
necessary.
3
_ Skin contact
Fuels and lubricating oils of different types which touch the
skin is usual in industry. The effects can be prevented by
good industrial and personal hygiene procedures such as:
The use of protective clothing and the frequent dry-cleaning
of them.
The use of disposable wipers (oil contaminated rags or tools
must never be kept in protective clothing pockets).
The use of good washing facilities must be available with hot
and cold water. Medically approved hand-cleaners and clean
towels (barrier creams and reconditioning creams can be of
help).
1
_ Aviation materials are divided in to four groups which refer
to the composition and physical properties. Each group is then
divided in to groups which refer to their health hazards.
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2
_ Many aviation fuels contain additives. Because the
concentrations of the additives, which are in the fuel, are
small and the minimum time they touch the skin, the additives
in fuels do not cause a health hazard (although the additives,
when isolated, can be highly toxic).
3
_ Used materials are more dangerous than new materials. It is
necessary to be more careful in the movement and the discard
of the material. Also care has to be taken with components
that touch the material.
4
_ The four groups in to which aviation materials are divided are
as follows:
Group A. - Gasolenes
Group B. - Kerosenes
Group C. - Aviation oils
Group D. - Methanol mixtures
1
_ Ingestion
This will not usually kill adults, because the taste and smell
limit the quantity that can be drunk.
There can be irritation of the mouth, throat and digestive
tract.
Larger amounts can result in drowsiness or uncounsciousness.
2
_ Inhalation
The concentrations of aviation gasolene gases in the work
environment must be kept below an average of 300 ppm. At
higher levels the exposure time will change the effects
caused. The effects will be different for each person. As an
aid, concentrations of 1000 to 2000 ppm will cause irritation
to the eyes, nose and throat, and can give the symptoms the
same as drunkeness.
Concentrations of above 5000 ppm is highly dangerous and will
result in unconsciousness quickly.
3
_ Aspiration
Gasolenes are dangerous for aspiration. Aspiration of very
small quantities can quickly cause dangerous pneumonitis. A
quantity of at least one hundredth of the danger dose if
aspirated by the mouth can kill.
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4
_ Skin and eye contact
Gasolenes are primary skin irritants that defat and dry the
skin and cause dermatitis. If the skin touches fuel for long
lengths of time, skin lesions (gasolene burns) will occur.
Moderately high quantities of gasolene in to the eyes will
cause smarting of the eyes but it is usually only a transient
disturbance.
1
_ Gasolene leakages
When gasolene leaks in a confined space, dangerously high
concentrations of gases are caused. The precautions must be
followed to prevent the dangerous effects of inhalation, if a
leakage occurs.
2
_ Clean the gasolene tank
Special precautions must be followed during maintenance or the
operations to clean gasolene storage tanks.
Special precautions must also be followed when the sludge is
removed or is discarded from the tanks. These special
procedures are given in the Associated Octel Co Ltd booklet
27/80, Leaded Gasolene Tank Cleaning and Disposal of Sludge.
1
_ Ingestion
Do not cause vomiting because of the risk of aspiration. Get
medical aid immediately.
2
_ Aspiration
If there is a sign of aspiration in to the lungs (for example,
chest pains or short of breath after vomiting) get medical aid
immediately.
3
_ Inhalation
Remove patient from exposure, keep warm and prevent movement.
If unconscious, give oxygen and get medical aid immediately.
If breathing stops or shows signs of failure, give artificial
respiration and if necessary cardiac resuscitation.
4
_ Eyes
Clean the eyes with water for at least ten minutes.
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(5) Group B - Aviation Kerosenes
1
_ Ingestion
Kerosenes can show moderately acute oral toxicity, but
aspiration before or after ingestion is more dangerous than
ingestion. There can be some irritation of the mouth and
gastrointestinal tract.
2
_ Inhalation
No hygiene standard has been made for kerosenes. This is
because the low volatility of these materials does not cause
dangerous concentrations of gases. Precautions must be obeyed
to prevent exposure to kerosene gases which can collect in
some given locations. The concentrations of the gases in a
working environment must not be more than 5 mg/cubic metre.
3
_ Aspiration
Aspiration of kerosene is very dangerous and can quickly cause
dangerous penumonitis.
4
_ Skin and eye contact
Kerosenes are primary skin irritants that defat and dry the
skin. Frequent or long exposure can cause dermatitis. Kerosene
in the eyes can be lightly irritant.
1
_ Ingestion
Do not cause vomiting because of the risk of aspiration. Get
medical aid immediately.
2
_ Aspiration
If there is a sign of aspiration in to the lungs (for example,
chest pains or short of breath after vomiting) get medical aid
immediately.
3
_ Eyes
Clean the eyes with water for at least ten minutes.
R
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(6) Group C - Aviation Oils (Mineral Oil-based Lubrication Oils)
1
_ Ingestion
Up to date highly refined petroleum-derived lubrication oils
only give light acute oral toxicity. The additives included in
to some of these formulated materials do not always effect the
toxicity.
2
_ Inhalation
The low volatility of these materials does not cause dangerous
concentrations of gases, unless with open systems at high
temperatures. Precautions must be obeyed to prevent exposure
to oil gases which can collect in some given locations. The
concentrations of the gases in a working environment must not
be more than 5 mq/cubic metre.
3
_ Aspiration
The viscosity of petroleum-derived lubrication oils will show
how dangerous they are for aspiration. This will give the
possible entry in to respiratory system and the level of
subsequent penetration. No aviation oil has a sufficiently low
viscosity at usual day temperatures to show a danger for
aspiration.
4
_ Skin and eye contact
Frequent or long exposure can cause dermatitis. Some of these
materials in the eyes can be lightly irritant.
1
_ Ingestion
No special treatment is necessary. Do not cause vomiting
because of the risk of aspiration.
2
_ Aspiration
If there is a sign of aspiration in to the lungs (for example,
chest pains or short of breath after vomiting) get medical aid
immediately.
3
_ Eyes
Clean the eyes with large quantities of water.
R
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(7) Group C - Aviation Oils (Synthetic-based, Non-petroleum Lubrication
Oils)
1
_ Ingestion
These materials only give light acute oral toxicity.
2
_ Inhalation
These materials have very low gas pressures and dangerous
concentrations of gases are not made in usual work
environments.
3
_ Skin and eye contact
These materials do not irritate the skin. But frequent or long
exposure to the skin can give light irritation and this can
increase with constant exposure to the skin.
Good personal and industrial hygiene will keep these effects
to a minimum. These materials can be lightly irritating in the
eyes.
1
_ Ingestion
If more than about a mouthful is drunk, get medical aid
immediately. Do not cause vomiting.
2
_ Skin
Remove with soap and water. Remove cloths which have oil on
them. Clean or dry-clean contaminated cloths before they are
used again.
3
_ Eyes
Clean the eyes with large quantities of water.
1
_ Ingestion
Methanol mixtures show light acute oral toxicity and the
effects of ingestion change very much between each person. In
some people, systemic effects occur in less than an hour of
ingestion of a toxic quantity. These effects can be nausea and
stomach pains followed by vomiting. In other people, the
effects do not occur for up to 24 hours. If the effects are
very bad, visual interference and different other bad
R
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neurological effects can occur. Bad effects such as permanent
blindness or death from respiratory, cardiac or kidney failure
can occur.
2
_ Inhalation
With correct conditions dangerous concentrations of gases will
not occur. In bad conditions of high temperatures and bad air
(such as in a closed hanger in the tropics), leakage or open
containers and tanks which hold these materials, can give
toxic concentrations. The effects are dizziness, headaches and
irritation of the respiratory tract.
Exposure for eight hours to 800 to 1000 ppm causes dangerous
and permanent decrease of vision. The rate of excretion of
methanol from the body is slow, so its effects build up at
high exposure levels. The concentration in the working
environment must not exceed 200 ppm.
3
_ Skin contact
Methanol mixtures cause the skin to dry and frequent or long
exposure can cause dermititis.
4
_ Eye contact
Methanol mixtures can cause light but transient irritation if
it gets in to the eyes.
The dangerous permanent damage of vision is a systemic effect
which results from methanol that has soaked in to the
bloodstream. It is not caused by the methanol which has
touched the eye.
1
_ Ingestion
If more than about a mouthful is drunk, get medical aid
immediately. Do not cause vomiting. Keep the patient laying
prone, warm and prevent movement. If there is respiratory
distress or respiration stops, give artificial respiration.
2
_ Inhalation
Remove the patient from exposure, keep warm and prevent
movement. If systemic symptoms occur, refer to ingestion.
3
_ Skin contact
Remove with soap and water. Clothes wet with methanol mixtures
must be removed and then fully dry before you use again.
4
_ Eye contact
Clean the eyes with large quantities of water.
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Subtask 70-11-11-869-052
B. General
This safety precaution which is specified for CPS is to be used as an aid
to the operator who works with these solutions.
This safety precaution is not to be used by a person for new bath make-up
or for additions to the solutions. These persons must get special
instructions from the local safety officer when they work with the
different poisonous substances.
The medical doctor, safety engineer or the applicable person must give
the necessary safety precautions and the first aid facilities, related
with the use of chemicals in engine overhaul and cleaning.
(1) Procedure
1
_ Do not let the solution touch the skin or the eyes. Mild
alkaline solutions such as detergent and
metasilicate/phosphate based cleaning solution can cause
irritation to the skin and eyes.
2
_ If the solution accidently touches the skin, wash the skin
with clean water.
3
_ If the solution accidently touches the eyes, wash the eyes
with clean water and get medical aid immediately.
1
_ Do not let the solution touch the skin or the eyes. Hot and
concentrated caustic solutions cause bad burns to the skin and
eyes.
2
_ Do not breathe the gases, this can cause burns to the
breathing passages.
3
_ Immediate medical aid is necessary if the solution touches the
skin or eyes.
1
_ Sodium or potassium cyanide solutions are very dangerous.
2
_ Do not let the solutions touch the skin or the eyes. Poisoning
can occur if the solutions are soaked in to the skin.
R
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3
_ Do not breathe the gases.
4
_ Hydrogen cyanide gas can be made if the solution is mixed with
an acid. This gas is highly dangerous.
5
_ Solutions are stronger in alkaline and usually contain added
caustic soda (refer to caustic solutions).
6
_ The instructions given by the safety officer must be obeyed.
Immediate medical aid is most important if the solution
touches the skin or if poisoning occurs.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Permanganate solutions are strong oxidising agents and cause
burns to the skin and eyes. Suffocation can occur from
breathing the gases.
4
_ Strong alkaline solutions when they are hot can cause bad
burns and etching to the skin (refer to caustic solutions).
5
_ Immediate medical aid is most important if the solution
touches the skin.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Alkaline caustic chromate solutions when they are hot can
cause an oxidising effect on the skin and eyes. It can also
cause burns to the skin and eyes (refer to caustic solutions).
4
_ Chromatic solutions are dangerous.
5
_ Immediate medical aid is most important if the solution
touches the skin or eyes and if poisoning occurs.
1
_ Do not let the solution touch the skin or the eyes.
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2
_ Use full protective clothing, full face mask and asbestos
gloves when you work with the molten salt bath.
3
_ Do not let the water or wet parts get into the salt bath. The
bath temperature (approximately 500 deg.C (932 deg.F)) can
cause explosive gases of water and spatter of contents.
4
_ Heat and caustic burns can occur if the salts touch the skin
(refer to caustic solutions). Immediate medical aid is most
important.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Hydrochloric acid solutions when they are hot can cause bad
burns and stings to the skin.
4
_ The gases cause painful burning to the breathing passages and
to the eyes.
5
_ Immediate medical aid is most important if the solution
touches the body or is breathed in.
1
_ Precautions are the same as for hydrochloric acid solution.
1
_ Precautions are the same as for hydrochloric acid solution.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases
3
_ Water must not be added to concentrated sulfuric acid. This
causes the concentrated acid to heat up which will result in
boiling and spattering of the solution. For dilute acid the
concentrated acid must be added slowly, while you stir and
cool to an unwanted quantity of water.
R
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4
_ Concentrated sulfuric acid when hot can cause oxidation,
etching and dehydration of the skin. The hot acid gives off
gases which cause etching of the breathing passages and eyes.
5
_ Immediate medical aid is most important if the solution
touches parts of the body.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Nitric acid solution causes bad etching of the skin and eyes.
Solution of a higher concentration when hot has a strong
oxidising effect on the skin.
4
_ If the solution starts to oxidize, brown gases are given off.
These gases are poisonous and must not be breathed in.
5
_ Immediate medical aid is most important if the solution
touches the skin or if poisoning occurs.
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Diluted hydrofluoric acid solutions are strong acids which
will cause a paintful burn on the skin and eyes. Hydrofluoric
acid is frequently used in mixtures with other acids such as
nitric. This will give better etching effect.
4
_ Concentrated solutions give off HF gases which are dangerous
and cause a very bad burn to the eyes and breathing passages.
Use full protective clothing, face shield and breathing
apparatus when you work with hydrofluoric acids.
5
_ HF on hot surfaces can cause an explosive mixture of hydrogen
and air.
6
_ Immediate medical aid is most important if there is a leakage
of the solution, poisoning or if the solution touches the
skin. The medical people must wear breathing apparatus.
R
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(m) Chromic Acid Solutions
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Chromic acid solutions when hot cause very strong burns and
oxidising properties on the skin and on organic materials such
as cloths or plastics.
4
_ Chromic acid solutions are very dangerous.
5
_ Immediate medical aid is most important if the solution
touches the skin or if poisoning occurs.
1
_ This solution is used for the removal of metal platings and
spray coatings.
2
_ Do not let the solution touch the skin or the eyes.
3
_ Do not breathe the gases.
4
_ Obey safety precautions as for cyanide solutions.
5
_ The nitroaromatics contained in this solution have oxidising
properties. This can cause bad burns of the skin and on other
materials such as paper, clothing and plastic.
6
_ Immediate medical aid is most important if the solution
touches the skin or eyes.
1
_ Do not let the solution touch the skin or the eyes. Phenols
can soak through the skin and cause poisoning.
2
_ Do not breathe the gases. Breathing apparatus must be used.
3
_ The liquid solutions and gases which contain phenols are very
dangerous. They cause a burn of the skin, eyes and breathing
passages.
4
_ Immediate medical aid is most important if the solution
touches the skin or eyes.
R
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(p) Trichloroethylene/Perchloroethylene
1
_ Do not let the solution touch the skin or the eyes.
2
_ Do not breathe the gases.
3
_ Do not smoke near a trichloroethylene/perchloroethylene area.
Trichloroethylene/perchloroethylene do not cause a fire risk.
The heat from a cigarette or fire is sufficient to divide
these materials in to the make up of hydrogen chloride gas
(burn of the lungs) and the very poisonous phosgene (COCI2 -
mustard gas).
4
_ Immediate medical aid is most important if poisoning ocurrs.
1
_ Safety precautions as for hydrochloric acid.
R
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SPECIAL HANDLING OF MATERIALS AND SOLUTIONS - MAINTENANCE PRACTICES
___________________________________________________________________
TASK 70-11-12-500-011
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 70-11-12-869-050
A. Not Applicable
4. Procedure
_________
Subtask 70-11-12-910-050
A. Titanium Components
CAUTION : CADMIUM WHICH STRESSED TITANIUM CAN CAUSE CRACK DEFECTS IN THE
_______
TITANIUM AT A TEMPERATURE WHICH IS BELOW THE MELT POINT OF
CADMIUM, 609 DEG F (321 DEG C).
CAUTION : USE A LOT OF CARE WITH ELECTRICAL EQUIPMENT THAT IS IN THE AREA
_______
OF TITANIUM COMPONENTS. AN ELECTRICAL SOURCE THAT TOUCHES A
TITANIUM COMPONENT AND TRANSMIS A CURRENT CAN CAUSE AN ARC
BURN. ARC BURNS CAN RESULT IN FAILURE OF MATERIAL PROPERTIES
AND CAUSE CRACKS.
(1) Titanium components can have bad effects when it touches cadmium,
bismuth, lead, tin, zinc, gold or silver. Tools and fixtures made
from of which have a layer of these metals must not be used when
titanium components are made. If they are to be used immediate
removal of unwanted metals is to be applied.
R
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(3) After the component is cleaned and before heat treatment of a
temperature more than 450 deg.F (232.22 deg.C) clean gloves must be
used for the protection of components during their movement.
R
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CHEMICAL CLEANING - MAINTENANCE PRACTICES
_________________________________________
TASK 70-11-50-100-010
1. __________________
Reason for the Job
NOTE : There are two types of alkali cleaner which can be used in this
____
procedure. With one type you must mix the cleaner with water before
you use it. With the other type you can use it as supplied.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-11-50-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 70-11-50-010-051
R
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Subtask 70-11-50-040-050
Subtask 70-11-50-010-050
Subtask 70-11-50-110-050
(d) Fill the remaining operating volume of the container with clean
cold water.
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(e) Stir to mix.
4. Procedure
_________
Subtask 70-11-50-620-050
Subtask 70-11-50-110-051
(3) Let the cleaner stay on the engine for between 10 and 20 minutes.
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(4) Flush the engine fully with warm or hot water.
CAUTION : INSURE THE DEBRIS IS CLEAR FROM THE NACELLE DRAIN HOLES.
_______
Subtask 70-11-50-630-050
5. Close-up
________
Subtask 70-11-50-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 70-11-50-440-050
Subtask 70-11-50-410-051
C. Close Access
R
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R TASK 70-11-50-100-020
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
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R 3. __________
Job Set-up
R Subtask 70-11-50-941-051
R A. Safety Precautions
R (a) Put a warning notice to tell persons not to start the engine.
R (2) Make sure that the engine 1(2) shutdown occurred not less than 5
R minutes before you do this procedure.
R (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
R pushbutton switch is off.
R (b) Put a warning notice to tell persons not to energize the FADEC
R 1(2).
R Subtask 70-11-50-010-052
R Subtask 70-11-50-040-051
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R Subtask 70-11-50-010-053
R 4. Procedure
_________
R Subtask 70-11-50-620-051
R Subtask 70-11-50-110-052
R (1) Spray Isoproptyl alcohol (Material No. V01-410) on contact points and
R wiring harnesses.
R (2) Wipe off the area with lint free cloth (Material No. V02-099).
R (3) Blow dry with clean dry air at 30 psi(206.8 kPa) pressure.
R Subtask 70-11-50-630-051
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R 5. Close-up
________
R Subtask 70-11-50-410-052
R A. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 70-11-50-440-051
R Subtask 70-11-50-410-053
R C. Close Access
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CHEMICAL CLEANING - MAINTENANCE PRACTICES
_________________________________________
TASK 70-11-56-910-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-11-56-869-050
A. Safety Precautions
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4. Procedure
_________
Subtask 70-11-56-910-050
A. General
NOTE : Any operators who know of fire extinguishing agents that are not
____
specified in Fig. 70-11-56-991-150 but are used at airports, in
test cells and in hangers, should provide their local IAE
representive technical data and Material Safety Data Sheets for
forwarding to IAE Customer Support.
(1) The major concern with the introduction of dry powder chemicals into
the engine is corrosion during subsequent engine operation. These
materials can be extremely harmful to hot section parts, as exposure
to the engine operating environment causes chemical reactions.
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(3) Regarding the use of Halon 1301 fire extinguishing agents, products
of decomposition will include certain acids which can have a slight
corrosive effect on gaspath materials when exposed to high
temperature. Turbine airfoil coatings can degrade from Halon 1301
contact at 1800 deg.F (982 deg.C) for a short exposure if discharged
directly into the core of the engine from a ground unit.
R However, onboard nacelle fire extinguisher systems (Halon 1301) on
R turbofan engines, do not discharge directly into the core but rather
R into the nacelle compartment which would not result in contact with
the turbine airfoils.
R (4) The oil system should be analyzed for contamination because agents
R could enter the oil system for those engine models which use
R labyrinth seals.
R Subtask 70-11-56-910-051
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R (b) When the engine gas path is exposed to foam chemical agents,
R remove the engine, disassemble and clean the engine parts as soon
R as possible. Do not compressor wash the engine before disassembly
R and cleaning of the affected parts.
R 1
_ When dry chemical powder fire extinguisher agent get into the
R engine gas path, these materials at service operation
R temperatures can cause dangerous corrosion damage to the
R compressor, the hot section and the turbine area parts.
R 2
_ Dry chemical powder fire extinguisher agent can cause
R contamination to the engine oil system.
R 3
_ Do not start the engine.
R 4
_ Remove the engine from service and disassemble to remove and
R clean immediately all contamination of the parts.
R 5
_ Do a visual and boroscope inspection to find the quantity of
R contamination and/or mechanical damage or fire damage of the
R parts.
R (e) If you find a part which was in contact with the dry chemicals
R listed in
R (Ref. Fig. 201/TASK 70-11-56-991-150)
R do (Ref. TASK 70-11-50-100-010).
R
R (f) Clean parts after chemical contacts with hydraulic fluid, oil or
R fuel.
R 1
_ Do (Ref. TASK 70-11-50-100-010) and (Ref. TASK 70-11-50-100-
R 020).
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PENETRANT INSPECTION - MAINTENANCE PRACTICES
____________________________________________
TASK 70-23-05-230-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-05-869-050
A. General
R
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4. Procedure
_________
Subtask 70-23-05-110-050
(1) Clean the area to be inspected as specified in the engine manual with
clean paper tissues or a clean lint-free cloth soaked in acetone
(Material No. V01-031) or isopropyl alcohol (Material No. V01-124).
NOTE : The engine manual could give the clean procedure before a
____
local penetrant inspection is done. If this is so, step (1)
can be ignored.
Subtask 70-23-05-230-050
(a) Parts must be dry and at room temperature before you apply the
penetrant, maximum temperature is 120 deg.F (49 deg.C), to
prevent damage to the penetrant liquid.
(a) Remove the unwanted penetrant with a cotton bud, lint-free cloth
or paper tissue, made moist with acetone (Material No. V01-031)
or isopropyl alcohol (Material No. V01-124).
(b) Dry the area with a dry lint-free cloth or dry compressed air at
a maximum pressure of 25 psi (1,73 bar).
R
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(3) Apply the developer and inspect the part.
(b) Remove the powder that is not necessary, with clean dry
compressed air at a maximum pressure of 5 psi (0.35 bar).
(e) Remove the remaining developer powder with a clean dry air blast.
Carefully examine areas such as oilways and airways.
R
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TORQUE TIGHTENING TECHNIQUE - MAINTENANCE PRACTICES
___________________________________________________
TASK 70-23-11-911-013
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-11-869-052
A. Not Applicable
4. Procedure
_________
Subtask 70-23-11-911-052
A. General
(1) The torque values specified in the maintenance manual must always be
used.
(2) The use of a lubricant is very important to get the correct bolt
tension. This is because most of the torque becomes friction at the
nut and bolt bearing surfaces and the screw threads.
(3) Unless specified differently, the given torque values only apply when
the screw threads and bearing surfaces are correctly lubricated with
clean engine oil of an approved specification.
(4) Where no special torque values are given the standard torque values
must be used.
R
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(5) The torque values used for J-threads are the same as those used for
standard screw threads.
(11) The joints between flanges, or between mating surfaces, must be very
carefully made during the assembly. Also, when snap-fit joints are
made, the mating surfaces must be correctly engaged before the full
torque value is applied. Unless a special procedure is given in the
assembly instructions, some of the bolts will be installed at equal
distances. They will then be equally tightened, until the mating
surfaces are fully engaged. The bolts can then be tightened to
approximately 75 percent of their full torque value, in a set
sequence (e.g. 180, 90, 45 deg) so that the bolts and flanges do not
become locally stressed. The full torque value can then be applied,
in the same set sequence.
(12) All torque values must be applied slowly and smoothly, to get the
most accurate and constant results. There will be times when the
specified torque values can not be applied. At such times, an
accurate analysis must be made to find the correct torque value to be
applied.
(13) When minimum torque values are given for castellated nuts, they must
be tightened to the specified limits. If necessary, tighten the nut
again to align the lock-slot.
(14) When minimum and maximum torque values are given for castellated
nuts, align the lock-solt but do not tighten the nuts by more than
the maximum limit. If this is not possible, a different nut must be
used.
(15) The nut must be turned rather than the bolt wherever possible.
(16) Instructions for the use of torque wrenches must always be followed
(Ref. TASK 70-23-11-911-012).
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(17) Definitions:
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TASK 70-23-11-911-012
1. __________________
Reason for the Job
This task gives instructions on the use of torque wrenches. If the component
to be torque loaded includes self locking fasteners then a check must be
made to make sure that the fastener can be used again (Ref. TASK
70-23-11-911-0130).
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-11-869-051
A. Not Applicable
4. Procedure
_________
Subtask 70-23-11-911-050
1
_ To get the correct torque indication, the handle must be held
lightly with one hand. The wrench must be pulled at right
angles (90 degrees) to the center line of the wrench. The
handle must be free to move on the pivot-point. This will make
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sure that the concentration of the force or load is at the
correct position
(Ref. Fig. 201/TASK 70-23-11-991-150)
The position of the hand must not be changed to a position
that will change the concentration of the force from the
pivot-point to a different position on the handle.
2
_ Do a test on wrenches on a setting rig at regular times to
make sure they give an accurate torque indication.
Interchangeable sockets, adapters and extension bars are
supplied with all wrenches.
3
_ Use a torque wrench which will show the necessary torque value
in the higher range of the scale; this will make sure of an
accurate torque indication. The first and last quarter of the
scale must not be used for mandatory loads. This is because
the torque value shown for small loads cannot be read
accurately in the first and last quarter. Some flexible beam
type wrenches do not show the first and last quarter of the
scale. Wrenches must be set to zero before they are used.
1
_ Hold the tool the same as a screwdriver handle: this will make
sure of an accurate torque indication. The handle must be
turned smoothly until the necessary torque value is shown
(Ref. Fig. 202/TASK 70-23-11-991-151)
2
_ Do a test on screwdriver type wrenches to make sure they give
an accurate torque indication. When the screwdriver type
wrenches are not used they must read zero on the scale. If
necessary, adjust the wrenches as specified in the applicable
instruction book.
(a) Power wrenches must only be used to initially tighten nuts and
bolts. The power wrenches must be set to give 50 percent of the
correct torque value. An approved hand torque wrench must be used
to tighten nuts and bolts to the correct torque value.
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correct scale for the ratio of the unit that is used. The torque
multiplier must be calibrated at regular times and kept
serviceable as specified in the applicable instructions.
(a) When an extension is used with a torque wrench it will change the
length that has an effect on the load. The corrected torque value
that is necessary to give a specified torque value for a part
must be calculated when extensions are used
(Ref. Fig. 203/TASK 70-23-11-991-152)
The procedure to calculate the corrected torque value that is
necessary on the torque wrench is given as follows:
T = Specified torque for a part
E = Length of extension or adapter
L = Length of torque wrench
A = Distance through which force is given to a part
R = Corrected torque value
L x T L x T
R = ----- = -----
A L + E
(b) Example
A specified torque of 1440 pound-inches (163 Nm) is necessary on
a part. An extension of 3 inches (76 mm) from center to center of
its holes is used. The torque wrench used has a length of 15
inches (381 mm) from center of handle or handle swivel pin to
center of its square adapter. The extension or adapter and torque
wrench are used in a straight line.
Then:
L x T 15 x 1440
R = ----- = --------- = 1200
L + E 15 + 3
To get the specified torque (T) of 1440 pound-inches (163 Nm) the
corrected torque value (R) that is necessary is 1200 pound-inches
(136 Nm).
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TASK 70-23-11-911-011
1. __________________
Reason for the Job
This task gives the procedure to make sure the self-locking nuts, the bolts
and the helical coil inserts (used in the engine) can be used again.
Make a test on them to make sure they will keep a specified torque capacity.
You must discard them if the lock function is not satisfactory; do not try
to repair them.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-11-869-050
A. Not Applicable
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4. Procedure
_________
Subtask 70-23-11-911-051
(a) You must make sure the self-locking nuts, the bolts and the
helical coil inserts agree with the necessary torque values
1
_ Minimum breakaway torque
- This is the minimum torque necessary to initialy turn an
installed nut on a bolt or a bolt in a self-locking nut or
helical coil insert. The minimum breakaway torque must not
be less than the value given
2
_ Maximum locking torque
- This is the torque necessary to continuously turn a loosened
nut on a bolt or a bolt in a self-locking nut or helical
coil insert. The maximum locking torque must not be more
than the given value
(a) When you do the test on the nuts made of stainless steel,
corrosion and heat resistant steel, nickel alloy and AMS6304; you
must use the bolts with the dimensions as follows.
1
_ Use the bolts with the major, minor and pitch diameters 0.0003
in. (0.008 mm) less than the given dimensions
2
_ Do this for the bolt sizes of 0.190-32UNF-3A, 0.190-24UNC-3A
and larger.
(a) When you do the test on the nuts made of unplated stainless
steel, corrosion resistant steel, nickel alloy and AMS6304 steel
(with the threads overcut for plating at assembly) do as follows.
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Torque Check for Re-use of Self-locking nuts - Bolt and Helical Coil Inserts
Figure 204/TASK 70-23-11-991-153- 12 (SHEET 1)
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Torque Check for Re-use of Self-locking nuts - Bolt and Helical Coil Inserts
Figure 204/TASK 70-23-11-991-153- 22 (SHEET 2)
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1
_ The nut threads must have a thickness of silver plate between
0.0003 in. (0.008 mm) and 0.0006 in. (0.015 mm)
2
_ Make sure the nuts are used with unplated bolts of the correct
size and that the necessary values are used
(4) Monitor the Test Procedure for the Unplated Nuts which are not
Disassembled
(a) Monitor the procedure that you use when you do a test on these
unplated nuts. These nuts are always attached to the relevant
assembly (for example brackets or an equivalent component) as
follows.
1
_ Stainless steel, corrosion resistant steel, nickel alloy and
AMS6304 steel nuts.
2
_ The nuts are not subsequently plated at assembly.
1
_ The bolts you use to test the component must be silver plated
to a thickness between 0.0003 in. (0.008 mm) and 0.0006 in.
(0.015 mm)
2
_ When you use plated bolts 0.190 in. (4.83 mm) diameter or
larger you must reduce the diameter, as follows.
- Reduce the major, minor and thread pitch diameters 0.0003
in. (0.008 mm) from class 3A limits.
3
_ When you use plated bolts smaller than 0.190 in. (4.83 mm) in
diameter make sure they have class 2A tolerances
(5) Monitor the Test Procedure for Unplated Carbon or Alloy Steel Nuts
(a) When you do the test on an unplated carbon or alloy steel nut do
as follows:
1
_ Make sure the nut is cadmium plated to a thickness of between
0.0002 in. (0.005 mm) and 0.0005 in. (0.013 mm)
2
_ Test the nut with a cadmium plated bolt
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(6) Monitor the Test Procedure for Unplated Aluminium Nuts
1
_ Make sure you use a cadmium plated bolt
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PENETRANT INSPECTION - MAINTENANCE PRACTICES
____________________________________________
TASK 70-23-12-230-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-12-869-050
A. General
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4. Procedure
_________
Subtask 70-23-12-230-050
NOTE : The engine manual could give the clean procedure before a
____
local penetrant inspection is done. If this is so, step
(a) can be ignored.
(a) Parts must be dry and at room temperature before you apply the
penetrant, maximum temperature is 120 deg.F (49 deg.C), to
prevent damage to the penetrant liquid.
(a) Remove the unwanted penetrant with a cotton bud, lint-free cloth
or paper tissue, made moist with acetone (Material No. V01-031)
or isopropyl alcohol (Material No. V01-124).
(b) Dry the area with a dry lint-free cloth or dry compressed air at
a maximum pressure of 25 psi (175 KPa).
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(b) Remove the powder that is not necessary, with clean dry
compressed air at a maximum pressure of 5 psi (35 KPa).
(e) Remove the remaining developer powder with a clean dry air blast.
Carefully examine areas such as oilways and airways.
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INSTALLATION OF PREFORMED PACKINGS - MAINTENANCE PRACTICES
__________________________________________________________
TASK 70-23-13-911-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-23-13-869-050
A. Not Applicable
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4. Procedure
_________
Subtask 70-23-13-911-050
(a) Preformed packings are sealed in containers which are marked with
the data that follows:
1
_ The name of the part.
2
_ The quantity.
3
_ The engine manufacturer part number.
4
_ The cure date.
1
_ Preformed packings in oil systems engine lubricating oil
(Material No. V10-077)
2
_ Preformed packings in fuel systems liquid paraffin (Material
No. V10-060) or engine lubricating oil (Material No. V10-077).
3
_ Silicone rubber seals in air systems - None
4
_ Fluorocarbon seals in air systems engine lubricating oil
(Material No. V10-077)
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NOTE : To prevent damage to rigid seals made of material code
____
SE/DTA or WAF used in air systems: apply a thin layer
of engine lubricating oil, V10-077, to all the surfaces
of the seal before it is installed.
(b) Make sure that the storage life and condition of the preformed
packings are satisfactory
(c) Make sure that the grooves and the mating faces are clean, smooth
and not damaged before the preformed packing is installed.
(d) Make sure that the preformed packing is not twisted when it is
installed.
(4) Do not install preformed packings to engine parts which are hot. This
will cause damage to the preformed packing.
(b) Always install the parts, that have preformed packings installed,
with a straight push.This will prevent twists and subsequent
damage to the preformed packing.
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TASK 70-23-13-550-020
1. __________________
Reason for the Job
This task gives data for the identification, storage and inspection of
rubber and synthetic rubber components.
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 70-23-13-869-051
A. Not Applicable
4. Procedure
_________
Subtask 70-23-13-550-050
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(2) Cure Dates
(a) Cure dates of rubber or synthetic rubber parts, that are not
installed, are shown as follows:
1
_ Parts sufficiently large to have the cure data written on them
(this does not include seal rings but does include diaphragms
and bulkhead seals) are stamped or stencilled with a permanent
marking fluid. The color must be different to the color of the
material.
2
_ Parts which are too small, also seal rings, have a label
attached to them and then put into a container. The container
must have the cure date, IAE part number, batch number and
makers name or reference number written on them.
3
_ Hoses are identified with two groups of numbers and letters,
continuously writeen on the lenght of the hose. The first
group gives makers data, the second group gives the length, or
batch number and the cure date as follows:
a
_ The first four numbers - length or batch number.
b
_ The subsequent or middle number and letter - quarter symbol
and 0 (cure date).
c
_ The last two numbers - year symbol (cure date).
Example: 01012Q87 - 101st length or batch made in the
second quarter of 1987.
4
_ Hose assemblies also have identification tags as follows:
a
_ Code tag (the same data as on the hose).
b
_ Identification tag (shows hose piece number, test date,
inspectors mark and makers identification).
c
_ Cure date tag (shows cure date of hose).
(a) Keep the rubber and synthetic rubber parts in good condition.
Make sure the storage conditions give you the maximum storage
life. Storage of the parts must be in conditions that give
maximum protection against: damage, sunlight, ozone, moist
conditions, large airflows, temperatures that are too hot or too
cold and contamination (from fuels, oils, greases and solvents).
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If the parts are supplied in containers, they must be kept in
their containers until they are used. Do not keep the parts in
storage for a long time. The rate of use is to be related to the
quantity of the parts, use the part with the least life remaining
first. Do not let the rubber parts touch metals.
(b) Do not keep the parts in conditions that will cause tension, but
keep them in their correct shape. Do not store too many parts
together vertically, this can cause permanent distortion of the
lower layers. Store flexible hoses straight, when possible, to
prevent tension and the increased risk of ozone cracks in the
bends.
(d) Store lip-type seals so their sealing edge will not be damages or
distorted. Do not attach labels directly to the seal. Do not
install seal rings on to fer rules and bobbins until immediately
before installation, this will prevent distortion.
(e) Keep the storage temperature in the range of 15 deg.C (59 deg.F)
21 deg.C (70 deg.F) but a minimum of 5 deg.C (41 deg.F) and a
maximum of 38 deg.C (100 deg.F) is permitted. The relative
humidity is to be 65 percent. Keep the parts at least 36 in. (0.9
m) from a source of heat.
(f) If the parts are stored as recommended in this TASK there will be
almost no limit to the storage life. It will be necessary to do
regular checks on some materials, and so the materials are
divided into three groups.
1
_ Group A
a
_ Natural rubber - MS717
These can be supplied to a customer to a maximum of five
years after the cure date. The subsequent storage life has
no limit if the material is satisfactory after inspection
of those parts that were stored for the longest time. Two
years is the maximum recommended time between inspections.
Refer to step 5.
2
_ Group B
a
_ Butyl - MS754, MS757
b
_ Neoprene (chloroprene) - MS710, MS716 (BS2752, grade C3 or
C4)
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These can be supplied to a customer to a maximum of seven
years after the cure date. The subsequent storage life has
no limit if the material is satisfactory after inspection
of those parts that were stored for the longest time. Three
years is the maximum recommended time between inspections.
c
_ Nitrile - MS727, MS735, MS743, MS744, MS747, MS765;
MSRR9454, MSRR9455; BSEM602; DTD5509, DTD5595, DTD5607.
These can be supplied to a customer to a maximum of ten
years after the cure date. The maximum storage life is 15
years.
3
_ Group X
a
_ Silicone, Fluorosilicone and Fluorocarbon (Vitron) - MS732,
MS741, MS751, MS756, MS761, MS771; MSRR9450 (MS762),
MSRR9451 (MS782), MSRR9452 (MS766), MSRR9453, MSRR9490;
BSEM608, BSEM534; DTD900/4882A, DTD5543, DTD5603, DTD5612,
DTD5613.
There is no life limit for supply to a customer or for
storage. The cure date is only an aid to monitor part
quantity.
(b) Do not discard parts because they have a white or colored bloom
on their surface. These blooms are good protection layers and
come from the anti-oxidants used in high grade rubber.
(c) Examine parts for the defects that follow and discard if
defective:
1
_ Permanent distortion, flats and other defects.
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2
_ A tacky surface or a surface that has become hard or soft.
3
_ A peeled or cracked surface when part is bent or extended.
4
_ Chafed outer covers and corrosion or damage to end connections
of hose assemblies and cable harnessess.
5
_ Corrosion of the metal in bonded rubber to metal assemblies.
6
_ Blockage of the bore (flexible hoses).
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ELECTRICAL CONNECTORS - MAINTENANCE PRACTICES
_____________________________________________
TASK 70-23-15-912-010
1. __________________
Reason for the Job
This task gives the general procedure for the connection of electrical plugs
during the maintenance of the engine.
- If an electrical plug is installed incorrectly it can cause moisture to go
in to the plug or mating connections.
- This can cause incorrect electrical signals or failure of the applicable
circuits.
- Do not remove the protective cap(s) until immediately before you connect
the plug to the mating connection.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ESPM 20-48-23
70-23-15-991-150 Fig. 201
3. __________
Job Set-up
Subtask 70-23-15-869-050
A. Not Applicable
4. Procedure
_________
Subtask 70-23-15-912-050
(a) Remove the protective caps from the plug and the related
receptacle
(Ref. Fig. 201/TASK 70-23-15-991-150)
Keep the caps in a clean and dry bag.
1
_ Examine the plug and the receptacle for contamination caused
by liquid or solid unwanted materials. If necessary, clean
with Cleaning fluid (Material No. V01-012) but always obey the
instructions that follow :
2
_ Remove contamination from the surfaces
a
_ Remove all contamination from the surfaces with a brush or
a spray gun.
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b
_ If the plug or the receptacle is in such a position that
the unwanted fluid can not drain away use a clean lint free
cloth or disposable Cleaning tissues (Material No. V02-069)
to remove the fluid.
(c) Examine the plugs and the receptacles that are attached to the
harness
1
_ Examine the parts for corrosion and damage ; also, inserts
that are damaged or soaked with oil. Repair or replace as
necessary (Refer to Inspection/Check, Repair and Assembly, in
the related Component Maintenance Manual).
1
_ Examine the parts for corrosion and damage ; also inserts that
are damaged or soaked with oil. Repair or replace as necessary
(Refer to related Vendors Overhaul Manual).
CAUTION : YOU MUST NOT USE THE PLIERS, A STRAP WRENCH OR OTHER
_______
MECHANICAL DEVICE ON THE REAR KNURLED PART OF THE
CONNECTOR, THIS CAN CAUSE DAMAGE TO THE CONNECTOR.
NOTE : Some connectors have lock displays (window) through the orange
____
(or red) colour must be visible to ensure correct tightening.
(a) Align the master key on the plug with the receptacle master
key-way
(Ref. Fig. 201/TASK 70-23-15-991-150)
(b) Use light hand pressure to engage the plug with the receptacle.
(c) With the threads correctly engaged install the plug coupling nut,
in a clockwise direction, on to the receptacle threads. Push the
connector with a side-to-side movement, in to the receptacle and
continuously tighten the coupling nut by hand, while you do this,
until it is tight. Make sure that the red visual indicator band
cannot be seen.
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NOTE : Where you cannot easily get access to the connector, you
____
can use insulated-jawed pliers, such as Glenair TG69
pliers or equivalent, to tighten the coupling nut.
(d) TORQUE the coupling nut, when necessary, to the limits specified
in the related procedure. Use an applicable strap wrench.
1
_ Do a pin retention check of the sockets (Ref. ESPM 20-48-23).
2
_ Do not clean the contacts with abrasive material.
3
_ Tighten the connector by hand until the orange (or red) color
is visible in the lock display (window).
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LIST OF MATERIALS - MAINTENANCE PRACTICES
_________________________________________
TASK 70-30-00-918-010
WARNING : BEFORE YOU USE A MATERIAL REFERED TO, IN THIS PUBLICATION, YOU MUST
_______
KNOW ALL OF THE APPLICABLE PRECAUTIONS:
THESE PRECAUTIONS TELL YOU HOW TO:
- USE THE MATERIAL SAFELY
- KEEP THE MATERIAL SAFELY
- DISCARD THE MATERIAL SAFELY
READ THE SAFETY DATA SHEETS FROM THE MANUFACTURER OR THE SUPPLIER OF
THE MATERIAL TO LEARN THE RECOMMANDED PRECAUTIONS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 70-30-00-869-052
A. Not Applicable
4. Procedure
_________
Subtask 70-30-00-910-050
A. General
NOTE : The complete list of materials can be found in the IAE Overhaul
____
Processes and Consumable Index.
(1) This page block gives details of all the consumable materials that
are required during maintenance of the engine.
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(3) A materials index which lists the consumable materials by section.
The sections used are:
Subtask 70-30-00-918-052
B. Alphanumeric Index
------------------------------------------------------------------------------
DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
Abrasive Medium V05-003
Acetone V01-031
Acetone V01-060
Adhesive Tape (Masking) V02-001
Adhesive Tape (Masking) V02-005
Adhesive Tape V02-019
Adhesive Tape (Electrical) V02-148
Adhesive Tape V02-271
Adhesive V08-021
Adhesive, Two-Part Epoxy V08-028
Air Drying Enamel V07-038
Alkali Cleaner V01-300
Alkali Cleaner V01-339
Alkali Cleaner V01-340
R
Alkali Cleaner V01-422
EFF :
001-012, 014-099, 70-30-00
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------------------------------------------------------------------------------
Alkali Gel Cleaner V01-434
Alkali Gel Cleaner V01-435
Alkali Gel Carbon Remover V01-454
Alkali Gel Carbon Remover V01-455
Alkali Gel Carbon Remover V01-456
Aluminum Oxide Abrasive Paper V05-073
Aluminum Oxide Abrasive Paper V05-074
Anti-Corrosion Additive V11-008
Anti-Corrosion Additive V11-010
Anti-Corrosion Additive V11-011
Anti-Corrosion Additive V11-012
Anti-Corrosion Additive V11-013
Anti-Corrosion Additive V11-014
Anti Corrosion Inhibiting Fluid V10-014
Anti Galling Compound V10-031
Anti Galling Compound V10-032
Anti-Icing Additive V11-016
Anti-Icing Additive V11-017
Antigallant V10-055
Anti-Smoke Additive V11-022
Anti-Smoke Additive V11-023
Anti-Smoke Additive V11-024
Anti Seize Compound Dry
Film Lubricant V10-003
Anti Seize Compound V10-070
Anti Seize Compound V10-072
Anti Seize Compound V10-078
Anti Seize Compound V10-085
Anti Seize Compound V10-094
Anti Seize Paste V10-129
Anti-Static Additive V11-018
Anti-Static Additive V11-019
Approved Engine Oil V10-077A
Approved Engine Oil V10-077B
Approved Engine Oil V10-077C
Approved Engine Oil V10-077D
Approved Engine Oil V10-077E
Approved Engine Oil V10-077F
Approved Engine Oil V10-077G
Approved Engine Oil V10-077H
Approved Engine Oil V10-077I
Approved Engine Oil V10-077J
Bagging Film V02-222
Biocide Additive V11-021
EFF :
001-012, 014-099, 70-30-00
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DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
Bonded Lubricant V10-106
Breather Cloth V02-166
Bright Aluminium V07-079
Brush V02-175
Brush (Camel or Squirrel Hair) V02-018
Brush Paint V02-102
Brush, Tymex Nylon V02-087
Catalyst V07-077
Catalyst V07-097
Catalyst V07-139
Catalyst for Gloss Finish V07-118R
Catalyst for Matt Finish V07-120
Catalyst Agent V08-077
Chemical Conversion Coating V07-028
Chromate Conversion Coating (Alocrom 1200) V01-275
Civil Aviation Kerosene V11-001
Civil Aviation Kerosene
Low Freeze V11-002
Cleaner V01-231
Cleaner - Gas Path V01-230
Cleaning Fluid (Dichloromethane CH2C12) V01-210
Cleaning Fluid (Methylethylketone) V01-076
Cleaning Fluid (Trichloroethane, Inhibited
and Stabilized) V01-001
Cleaning Fluid (Trichloroethane, Inhibited
and Stabilized) V01-002
Cleaning Fluid (Trichlorethylene) V01-003
Cleaning Solvent V01-338
Cleaning Solvent V01-348
Clear Polyurethane V07-098
Compressor Washing Fluid V01-232
Cold Curing Silicone Compound V08-013
Cold Curing Silicone Compound V08-043
Colloidal Molybdenum Disulphide V10-005
Conditioning Discs V05-186
Corrosion Preventive V10-051
Cotton Swab V02-174
Desiccant (Silica Gel) V02-075
Disposable Cleaning Tissues V02-069
Distilled or Deionized Water V01-201
Dry Developer V06-032
Dry Film Lubricant Paint Rapid Relubrication V04-016
Rapid Relubrication System V04-017
EEL Resisting Touch-Up V07-008
EFF :
001-012, 014-099, 70-30-00
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DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
EEL Resisting Touch-Up Enamel V07-011
Engine Cleaning Solution V01-298
Epoxy Primer V07-140
Epoxy Primer Catalyst V07-081
Epoxy Matt Finish Black V07-117
Epoxy Gloss Finish White V07-119
Ethyl Alcohol C2H50H V01-007
Fiberglass Cloth V08-049
Filler, Two Pack V08-006
Filter Paper V02-011
Fluoresant Penetrant V06-018
Fluoresant Penetrant V06-022
Fluoresant Penetrant V06-063
Fluoresant Penetrant V06-064
Fluoresant Penetrant V06-065
Fluid V10-045
R Fluid V10-045A
Fuel Additive V11-004
Fuel Additive V11-005
Fuel Additive V11-009
Fuel Additive V11-030
Garnet Paper V05-016
Garnet Paper V05-017
Gas Path Cleaner V01-378
Gas Path Cleaner V01-379
Gloss Base V07-078
Grease V10-056
Hardener V08-047
Hardener V08-110
High Temperature Anti-Seize
Lubricant V10-109
High Temperature Glass Cloth Tape V02-050
High Temperature Glass Cloth Tape V02-051
High Temperature Glass Cloth Tape V02-052
High Temperature Glass Cloth Tape V02-053
R
Hot Paint Stripper V01-120
Hot Paint Stripper V01-120A
Hot Paint Stripper V01-120B
Hot Paint Stripper V01-120C
Hot Paint Stripper V01-120D
Hot Paint Stripper V01-120E
Hot Paint Stripper V01-120F
Hot Paint Stripper V01-120G
EFF :
001-012, 014-099, 70-30-00
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DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
Hot Paint Stripper V01-120H
Hot Paint Stripper V01-120J
Icing and Corrosion Inhibitor V11-025
Indicator V02-076
Isopropyl Alcohol V01-012
Isopropyl Alcohol V01-124
R Isopropyl Alcohol V01-410
Jointing Compound V04-004
Jointing Compound V04-005
Jointing Compound V04-011
Jointing Compound V05-057
Jointing Compound V05-057A
Jointing Compound V05-057B
Kerosine V01-277
Lacing Tape V02-159
Lacing Tape V02-184
Lacing Tape V02-185
Lint Free Cloth V02-099
Lint Free Gloves V02-097
Liquid Paraffin V10-060
Locking Compound V08-026
Lockwire V02-119
Lockwire V02-126
Lockwire V02-127
Lockwire V02-138
Lockwire V02-141
Lockwire V02-146
Lockwire V02-147
Lockwire V02-156
Lockwire V02-176
Lubricant V10-067
Lubricating Oil V10-066
Lubricating Fluid V10-121
Lubricity Improver Additive V11-020
Marker V06-069
Marking Pen V06-131
Masking Tape V02-024
Masking Tape V02-178
R
Metal Marking Crayon V02-081
Metal Spraying Stopping-off Compound V03-398
Mineral Oil V10-020
Mineral Oil V10-023
Mineral Oil V10-103
EFF :
001-012, 014-099, 70-30-00
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DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
Moisture Resistant Tape V02-039
Moisture Resistant Tape V02-040
Moisture Resistant Tape V02-041
Moisture Resistant Tape V02-042
R
Moisture Resistant Tape V02-044
Moisture Resistant Tape V02-045
Moisture Resistant Tape V02-046
Non-Aqueous Developer V06-030
Oil Seal Additive V01-121
Paint Brush V02-004
Penetrating Oil V10-058
Petrolatum V10-041
Petroleum Jelly V10-038
Polishing Discs V05-185
Polysulphide Compound V08-142
Polysulphide Sealant V08-146
Polysulphide Sealant V08-125
Porous Release Film V02-334
Primer V08-032
Primer Base V08-029
Primer Converter V07-067
Primer for Silicoset 151, 152, 153 V08-014
PVC Sheet V12-004
Release agent (Freecote 33) V02-158
Release Film V02-223
Resin V08-048
Resin V08-050
Resin V08-069
Resin V08-109
Safety cable V02-272
Safety cable V02-273
Safety cable V02-274
Safety cable V02-275
Safety cable V02-276
Safety cable V02-277
Safety cable V02-278
Safety cable V02-279
Safety cable V02-280
Safety cable V02-281
Safety cable V02-282
Safety cable V02-283
Safety cable V02-283A
Safety cable V02-284
EFF :
001-012, 014-099, 70-30-00
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------------------------------------------------------------------------------
Safety cable V02-285
Safety cable V02-286
Safety cable V02-287
Safety cable V02-288
Safety cable V02-289
Safety cable V02-290
Scotch Brite V05-126
Sealant V08-024
Sealant V08-030
Sealant V08-033
Sealant V08-074
Sealant V08-115
Sealing Compound V08-141
Sealing Tape V02-006
Silicone Adhesive Polyester Tape V02-224
Silicone Rubber Compound V08-031
Silicone Rubber Compound V08-045
Silicone Grease V04-007
Solvent V01-438
Solvent Cleaner V01-005
Solvent Cleaner (Methylisobutylketone) V01-457
Stoddard Solvent V01-297
Surface Inspection Fluid V06-021
Synthetic Grease V10-073
Syringe V02-162
Teflon-Based Lubricant V10-108
Teflon Tape V02-007
Teflon Tape V02-160
Teflon Tape V02-195
Temporary Marker Pencil/Crayon V02-121
Temporary Marker Pencil/Crayon V02-121A
Temporary Marker Pencil/Crayon V02-121B
Temporary Marker Pencil/Crayon V02-121C
Temporary Marker Pencil/Crayon V02-121D
Temporary Rust Preventive V10-015
Thermal Stability Additive V11-015
Thinner V07-066
Thinner V07-076
Thinner V07-096
Thinner V07-082
Ties V06-086
Toughened Acrylic Adhesive +
Initiator V08-114
Transparent Tape V02-151
EFF :
001-012, 014-099, 70-30-00
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DESIGNATION ITEM NUMBER
------------------------------------------------------------------------------
Two-Pack Epoxy Finish White and Catalyst V07-007
Two-Pack Epoxy Primer and Catalyst V07-080
Ultrasonic couplant V06-148
Vacuum Bag Tape Sealant V12-045
Vacuum Bag Tape Sealant V12-046
VPI Impregnated Paper V12-013
Waterproof Abrasive Paper V05-019
Waterproof Abrasive Paper V05-020
Waterproof Abrasive Paper V05-021
Waterproof Abrasive Paper V05-064
White Nylon Gloves V02-100
White Spirit V01-115
Wide-Cut Fuel V11-003
Subtask 70-30-00-918-053
-------------------------------------------------------------------------------
|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
MIL-T-81533 K6835
MTH 303 (MTU Ref)
OMAT : 1/21 (RR Ref)
M6050/Genklene LV K7625
OMAT: 1/21A (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 209
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
Stabilized MTH 327 (MTU Ref)
OMAT: 1/21B (RR Ref)
Triklone N 70657
K6835
LOCAL
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
LOCAL
M6035 K7625
OMAT:102 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
OMAT: 1/226D (RR REF) mechanical
components
TT-I-735 81348
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
Deionized Water mechanical
components
EFF :
001-012, 014-099, 70-30-00
Page 213
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
C1308
IAE108
IAE206
K2828
K2884
K6858
K8095
EFF :
001-012, 014-099, 70-30-00
Page 214
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
SAFRASOL/OMAT: 101A IAE310
(RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 215
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
V01-378 Gas Path Cleaner Ardrox 6343 To clean 37127
mechanical B1082
components C1308
IAE108
IAE206
K2884
K6858
K8095
V01-434 Alkaline Gel Cleaner SPMC 109 (P&W Ref) To clean OBYN5
TURCO 5948 DPM THICH mechanical
components
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
V01-438 Solvent TURCO SOLVENT NO.6646 Tacle on 0BYN5
OMAT: 1/270 (RR REF) mechanical
RIMS 1017 (ROHR REF) components
EFF :
001-012, 014-099, 70-30-00
Page 217
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
DEF MIL-T-23397 Type2 cover
EFF :
001-012, 014-099, 70-30-00
Page 218
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
Polyken No.222 80769
SAD-19 97631
EFF :
001-012, 014-099, 70-30-00
Page 219
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
V02-053 High Temperature 7001-Glass cloth 2E909
Glass Cloth Tape
Workhorse/Kimwipe 33591
No. 7105 IAE319
IAE320
IAE321
K4182
LOCAL
V02-087 Brush, Tymex Nylon MISC 00187-01 (P&W Ref) General LOCAL
Nylon 1/2 x 1-3/4 purpose
or 1 x 1-3/4
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
MISC 00127-00 (P+W REF)
EFF :
001-012, 014-099, 70-30-00
Page 221
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
ASTM A-580 TYPE 58401
321/OMAT: 238B (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 222
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
position
TO85 IAE218
K6835
EFF :
001-012, 014-099, 70-30-00
Page 223
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
items
MIL-T-43435B: 18DH
EFF :
001-012, 014-099, 70-30-00
Page 224
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
SA221
EFF :
001-012, 014-099, 70-30-00
Page 225
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
Length 18in. cabling of
components
EFF :
001-012, 014-099, 70-30-00
Page 226
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
V03
MIL-S-8660B 71984
EFF :
001-012, 014-099, 70-30-00
Page 227
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
V04-011 Jointing Compound DTD 900/4344 To seal K3504
OMAT: 423 (RR Ref) joint faces
CSS.12 44197
FEPA 32-GB K2769
OMAT: 146 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 228
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
K2549
K3895
K6835
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
OMAT:
5/29 (RR
Ref)
V06 INSPECTING
EFF :
001-012, 014-099, 70-30-00
Page 230
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
K6858
K8095
RC 65 (SHERWIN) 21405
ZL 27A (Magnaflux) 37676
RC 77 (SHERWIN) 21405
ZL 37 (Magnaflux) 37676
EFF :
001-012, 014-099, 70-30-00
Page 231
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
IAE108
IAE206
K6858
K8095
ZP 9F (Magnaflux) 37676
D700 (Marktec)
D72A (MEK-L-CHECK)
D 90G (Sherwin)
DD2B (Turco)
F-5D/1 (Eishin Kagaku)
PD 3 (Ely Chemical)
PMC 4356 (P&W Ref)
IAE66
98733
21405
OBYN5
IAE356
UO638
ZP 4B (Magnaflux) 37676
EFF :
001-012, 014-099, 70-30-00
Page 232
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
985-P12 (Ardrox) cracks 23373
37127
B1082
C1308
IAE108
IAE206
K6858
K8095
RC 50 (SHERWIN) 21405
ZL 2C (Magnaflux) 37676
EFF :
001-012, 014-099, 70-30-00
Page 233
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
the position
of a
component
MIL-P-24441 K6835
OMAT: 795 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 234
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
finish
PJP.1762.X.9520 K8818
PL82.C1 K5635
K6835
Touch-up AI Paint/OMAT:
7/22C (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 235
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
Base Ec 75R/C6615 surface K6835
Catalyst Act 65R K5635
IP9064+IP9064CAT/ K3504
OMAT: 7/144A (RR Ref)
JCR-266 (JAEC Ref)
OMAT: 7/144 Ref)
MIL-P-23377 K5635
OMAT: 766 (RR Ref)
Catalyst X-337/
OMAT: 766C (RR Ref)
IP 9064/6362/OMAT: K3504
766A (RR Ref)
JCR-269 (JAEC Ref)
MIL-P-23377F 81349
OMAT: 766 (RR Ref)
PR 213/ Base/OMAT:
766E (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 236
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V07-082 Thinner IP 9064 Thinners/ To dilute K3504
R OMAT: 793A (RR Ref) primer
R JCR-271 (JAEC Ref)
R OMAT: 793 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R 874B (RR Ref) joints K0993
R MIL-A-46106B K6835
R MIL-A-46106B/OMAT: 872A K6835
R (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 238
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R K7652
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R NSC 8030-99-224-8425
R OMAT: 8/66 (RR Ref)
R DC 90-006 K6835
R OMAT: 8/138 (RR Ref) K6835
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V08-048 Resin Araldite GY 6010/OMAT: To secure
R 803A (RR Ref) repair
R patches
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V08-109 Resin ARALDITE AW134 To secure K1007
R repair IAE432
R patches
EFF :
001-012, 014-099, 70-30-00
Page 242
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V10-003 Colloidal Graphite DAG 580 To prevent 50833
R Dry Film Lubricant seizure 70079
R IAE258
R K0204
R K6835
R LOCAL
EFF :
001-012, 014-099, 70-30-00
Page 243
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R OMAT: 1042 (RR Ref)
R PX1 07950
R 36131
R IAE248
R IAE253
R IAE254
R IAE269
R K6835
R VV-P-236 K6835
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V10-041 Petrolatum, White Petrolatum (T.G.) To lubricate 86459
R PMC9609 (P&W Ref) seal rings
R Vaseline 92469
R White Fonoline 78369
R White Protopet 1S 78369
R Lusol 1 K6835
R OMAT: 1001 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V10-067 Lubricant MO-Lith No.2 To prevent 73219
R seizure
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R Braycote 664/OMAT: 476A K0132
R (RR Ref)
R MIL-G-21164D K0132
R NC G-353
R OMAT: 476 (RR Ref)
EFF :
001-012, 014-099, 70-30-00
Page 247
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V10-077H Approved Engine Oil BPTO 2197 To service 29700
R (formerly EXXON engine
R ETO)
R Molykote-G-N 71984
R MIL-L-25681
R PT 605
R NSN-165 IAE376
R NSN-16-A U2215
R OMAT: 4/23 (RR Ref) K1030
EFF :
001-012, 014-099, 70-30-00
Page 248
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R IAE222
R IAE275
R IAE276
R IAE277
R IAE285
R K6835
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R LOCAL
EFF :
001-012, 014-099, 70-30-00
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
R V11-017 Anti-Icing IAE00
R Additive
R MIL-I-27686 LOCAL
EFF :
001-012, 014-099, 70-30-00
Page 251
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|ITEM |MATERIAL | | |CODE
|NUMBER |DESIGNATION |SPECIFICATION |USAGE |SUPPLIER
-------------------------------------------------------------------------------
British Spec. Ref K1315
(Derd 2453)
V12 PACKING
Subtask 70-30-00-918-054
EFF :
001-012, 014-099, 70-30-00
Page 252
Feb 01/08
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Aerospace Systems Group
Kaleweg 24-26
B9030 Mariakerke (Gent)
Belgium
SUPPLIER CODE C1308
Brent GMBH
Post Fach 300107
Rostoker Strasse
41199 Monchengladbach
Germany
SUPPLIER CODE F3082
Chemserve Systems Ltd
PO Box 12055
Chloorkop 1624
South Africa
SUPPLIER code IAE00
IAE International Aero Engines AG
Corporate Centre II
628 Hebron Ave
Glastonbury CT 06033-2595
USA
SUPPLIER CODE IAE05
J.B. Prata LTD
935 Phenix Ave
Cranston RI 02921
USA
SUPPLIER CODE IAE07
National Tape Corp
P.O. Box 23237
New Orleans LA70123
USA
SUPPLIER CODE IAE14
Fleet Supplies Inc.
Box 93981
Cleveland OH44101-5831
USA
SUPPLIER CODE IAE52
See Fed. Code 98502
SUPPLIER CODE IAE61
Rolls-Royce Inc.
1191 Freedom Drive
suite 600
Reston VA22090-5602
USA
SUPPLIER CODE IAE63
Modern Chemical Inc.
P.O. Box 368
EFF :
001-012, 014-099, 70-30-00
Page 253
Feb 01/08
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V2500
Jacksonville AR 72076
USA
SUPPLIER CODE IAE66
Marktek Corp
3-10, Sanno 2-Chome
Ota-Ku
Tokyo 143
Japan
SUPPLIER CODE IAE67
Empire Berol Corp
105 Westpark Drive
PO Box 2248
Brentwood, TN 37024-2248
SUPPLIER CODE IAE77
B and K Resins Ltd
Unit 2, Ashgrove Road
Bromley, BR1 4TH
Great Britain
SUPPLIER CODE IAE85
See Fed. code 70657
SUPPLIER CODE IAE108
Surechem Pty Ltd
PO Box 62
Toongabie
Blacktown NSW 2148
Australia
SUPPLIER CODE IAE112
Lucas Avitron
Div of Lucas Aerospace
P.o. Box 120 039
Stamford CT 06912
USA
SUPPLIER CODE IAE124
K&K Horgen Ltd
Suffolk House
George Street
Croydon, CRO 3QL
Great Britain
SUPPLIER CODE IAE145
National Starch and Chemical Corp.
Permabond International
15850 W Bluemound Rd, Suite 30
Brookfield, WI 53005
USA
SUPPLIER CODE IAE146
General Electrical Canada Inc.
Silicone Products Div.
EFF :
001-012, 014-099, 70-30-00
Page 254
Feb 01/08
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V2500
2300 Medowvale Blvd.
Mississauga
Ontario L5N 5P9
Canada
SUPPLIER CODE IAE200
Industrial Paint Inc
66 Erna Avenue
Milford, CT 06460
USA
SUPPLIER CODE IAE206
Brent Asia PTE Ltd
12 Loyang Crescent
Singapore 1750
SUPPLIER CODE IAE207
Avery Dennison
Dennison Division
One Clarks Hill
Framingham MA 01701
USA
SUPPLIER CODE IAE218
Fibreglass Ltd
Prescot Road
St Helens
Mersyside, WA10 3TR
Great Britain
SUPPLIER CODE IAE222
Dow Corning Europe
154 Chausee De La Hulpe
1170 Brussels
Belgium
SUPPLIER CODE IAE241
Carborundum Abrasives G.B. Ltd
Trafford Park
Manchester, M17 1NR
Great Britain
SUPPLIER CODE IAE242
Stanchem Inc
2900 J-B Deschamps Blvd
Jachine
Quebec, H8T 1C8
SUPPLIER CODE IAE243
Pyrene-Rai Metal Treatments Ltd
Nyrlon House
245B Dr. Annie Beasant Road
Worli
Bombay 400025
India
EFF :
001-012, 014-099, 70-30-00
Page 255
Feb 01/08
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V2500
SUPPLIER CODE IAE244
Ardrox-Agena Quimica Ltda
Rua Camboriu 112
20.975-160 Rio De Janeiro
RJ Brazil
SUPPLIER CODE IAE245 - See FED Code IAE108
SUPPLIER CODE IAE248
Shell Compagny of Australia Ltd
Shell House
Level 23, 1 Sprint Street
Melbourne, Victoria 3000
PO Box 872K
Australia
SUPPLIER CODE IAE253
Shell Brazil SA
Avenida Rio Branco 109
Rio de Janeiro
Brazil
SUPPLIER CODE IAE254
Shell South Africa
Shell House
9 Riebeek Street
8001 Capetown
South Africa
SUPPLIER CODE IAE256
Shell Oils
Cobden House
Station Road
Cheadle Hulme
Stockport, SJ8 5AD
Great Britain
SUPPLIER CODE IAE258
Noxal Compagny PTY Ltd
PO Box 85
Isando
Transvaal
South Africa
SUPPLIER CODE IAE259
Loctite Quemica Ltd
Rua Pais De Silva 643
Sao Paulo
Brazil
SUPPLIER CODE IAE261
Loctite (Pacific) Ltd
Room 310 Caroline Mansion
4 Yun Ping Road
Hongkong
EFF :
001-012, 014-099, 70-30-00
Page 256
Feb 01/08
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V2500
SUPPLIER CODE IAE266
Sawley Packaging Co Ltd
Nottingham Road
Derby, DE2 6AS
Great Britain
SUPPLIER CODE IAE269
West Brook Lanolin Co
Laisterdyke
Bradford, BD4 8AU
Great Britain
SUPPLIER CODE IAE275
Dow Corning Australia Pty Ltd
4 Ray Raod
Epping 2121
N.S.W.
Australia
SUPPLIER CODE IAE276
Dow Corning Do Brazil Ltd
Rua Francisco Tramontano
100-80 Andar
05586 - Sao Paulo
Brazil
SUPPLIER CODE IAE277
Dow Corning
Kabushiki-Kaisha Chemicals Product Group
15-1 Nishishimbashi
1-Chome, Minato-Ku
Tokyo 105
Japan
SUPPLIER CODE IAE280
Castrol Ltd
91 Walkeshwar Road
PO Box 16172
Bombay 400006
India
SUPPLIER CODE IAE281
Castrol KK ( Japan)
Nakanossakaue
Sunbright Twin
46-1 Honcho
2-Chome, Nakano 164
Japan
SUPPLIER CODE IAE282
Castrol (S.A.) Ltd
Princess of Wales Terrace
Parktown
Johannesburg
EFF :
001-012, 014-099, 70-30-00
Page 257
Feb 01/08
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V2500
South Africa
SUPPLIER CODE IAE285
Dow Corning Asia Ltd
Room 802-806 Glouster TR
The Landmark
11 Pedder Street
Hongkong
SUPPLIER CODE IAE295
Lo Bue Enterprises
119 Durban Avenue
Hopatcong, NJ 07843
USA
SUPPLIER CODE IAE302
Norton Schliefmittel GMBH
50387 Wesseling
Germany
SUPPLIER CODE IAE309
Castrol North America Inc
2150 Rue Francis Hughes
Ville De Laval
Quebec, H75 1NZ
SUPPLIER CODE IAE310
Safra Co Ltd
Xenel Building
PO Box 2824
Jeddah 21461
Saudi Arabia
SUPPLIER CODE IAE311
Applied Chemicals
Applie House
Wilson Lane
Coventry, CV6 6JA
Great Britain
SUPPLIER CODE IAE319
Kimberly-Clark GMBH
Florinster 18
56218 Mulheim-Klarlich
Germany
SUPPLIER CODE IAE320
Kimberly-Clark Far East PTE Ltd
Pasir Panjang
PO Box 86
Singapore 9111
Singapore
SUPPLIER CODE IAE321
Kimberly-Clark Corp World Headquarters
PO Box 619100
EFF :
001-012, 014-099, 70-30-00
Page 258
Feb 01/08
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V2500
Dallas, TX 75261-9100
USA
SUPPLIER CODE IAE329
National Starch and Chemical (PTY) Ltd
Permabond Division
Locked Bag 17
14 Tullamarine
Victoria 3043
Australia
SUPPLIER CODE IAE346 - See FED Code 02570
SUPPLIER CODE IAE352
Vapor-Tek Ltd
Fairclough Street
Great Lever
Bolton, BL3 2AF
Great Britain
SUPPLIER CODE IAE356
Eishin Kagaku Co Ltd
1-2-13 Migashi-Sinbashi
Minato-Ku
Tokyo
Japan-105
SUPPLIER CODE IAE358
Tesa Tape Inc
5825 Carnegie Blvd
Charlotte
NC 28209
USA
SUPPLIER CODE IAE376
Bostik Inc
Boston Street
Middleton, MA 01949
USA
SUPPLIER CODE IAE377
Fuchs Lubricants Co DEL
17050 Lathrop Avenue
Harvey, IL 60426-6035
USA
SUPPLIER CODE IAE379
Loctite (Australia) PTY Ltd
3 Endeavor Road
P.O. Box 2629
Taren Point 2229
Australia
SUPPLIER CODE IAE380
Loctite (SA) PTY Ltd
9 Yaron Avenue
EFF :
001-012, 014-099, 70-30-00
Page 259
Feb 01/08
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V2500
Lea Glen
Florida, TVL 1709
Republic of South Africa
SUPPLIER CODE IAE386
Turco Products Via Elf Atochem S.E.A.
53 Tuas Crescent
Singapore 2263
Singapore
SUPPLIER CODE IAE387
Turco Products Via Autochem China
Beijing Liason Office
Room 1410, China World
Peoples Republic of China
SUPPLIER CODE IAE388
Turco Via Ajax Chemicals
Factory Street
Granville 2142
N.S.W.
Australia
SUPPLIER CODE IAE389
Sheafer Pen Australia PTY
420 Mt. Dandenong Road
PO Box 293
Croydon 3136
Victoria
Australia
SUPPLIER CODE IAE391
Silmid Ltd
Unit 29, Elmdon Trading Estate
Bickenhill Lane
Birmingham, B37 7HE
Great Britain
SUPPLIER CODE IAE392
Rocol (Hongkong) Ltd
Unit 21-23, Floor No.1
Hung To Road
Kwun Tong
Kowloon
Hongkong
SUPPLIER CODE IAE393
Moganite Do Brazil Industrial Limitada
Av Jorge Alfredo
Camasmie 350, Parque Industrial
Ramos De Freitas
06816-901 Embu
Sao Paulo
Brazil
EFF :
001-012, 014-099, 70-30-00
Page 260
Feb 01/08
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V2500
SUPPLIER CODE IAE395
Castrol Brazil LTDA
Av, Eng, Luis Carlos
Berrini 1253
04571-907 Sao Paulo
Brazil
SUPPLIER CODE IAE423
National Starch and Chemical Company
480 South Dean Street
Englewood, NJ 07631
USA
SUPPLIER CODE K0132
Burmah-Castrol (UK) Ltd
Burmah Castrol House
Piper Way
Swindon, SN3 1RE
Great Britain
SUPPLIER CODE K0136
W Canning & Co Ltd
Great Hampton Street
Birmingham B18 6AS
Great Britain
SUPPLIER CODE K0204
Acheson Colloids Co.
Cattewatter Road
Prince Rock
Plymouth PL4 OSP
Great Britain
SUPPLIER CODE K0519
Henkel Chemicals Ltd
Inorganic Products Division
Henkel House
Enfield, EN1 1TS
Great Britain
SUPPLIER CODE K0567
Rocol Ltd
Rocol House
Wakefield Road
Swillington
Leeds, LS26 8BS
Great Britain
SUPPLIER CODE K0680
Rolls-Royce plc Derby
Spares Provisioning Department
Derby DE2 8BJ
Great Britain
SUPPLIER CODE K0993
EFF :
001-012, 014-099, 70-30-00
Page 261
Feb 01/08
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V2500
3M (UK) Plc
28 Great Jackson Street
Manchester, M15 4PA
Great Britain
SUPPLIER CODE K1007
Ciba Geigy Plastics
Ciba-Geigy UK
Epoxy Resins Business Ctr
Duxfora Camb CB2 4QD
Great Britain
SUPPLIER CODE K1030
Metco Ltd
Gore Lane
Chobham
Woking, GU24 8RD
Great Britain
SUPPLIER CODE K1274
Esso Petroleum Co. Ltd
Ermyn Way
Leatherhead, KT22 8UX
Great Britain
SUPPLIER CODE K1315
Shell Oils
Delta House
Wavell Road
Wythenshaw
Manchester, M22 5SB
Great Britain
SUPPLIER CODE K1932
Mobil Oil Co, Ltd
Mobil Court
3 Clemments Inn
London WC2A 2EB
Great Britain
SUPPLIER CODE K2096
Courtaulds Aerospace
Advanced Materials Division
PO Box 1
Summit Littleburgh, OL15 9QH
Great Britain
SUPPLIER CODE K2769
Abrasive Development Ltd
Norman House, High Street
Henley in Arden
Solihull
West Midlands B95 5AH
Great Britain
EFF :
001-012, 014-099, 70-30-00
Page 262
Feb 01/08
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V2500
SUPPLIER CODE K2884 - See FED Code K6858
SUPPLIER CODE K2967
Castrol Industrial Ltd
Castrol House
Marylebone Road
London, NW1 5AA
Great Britain
SUPPLIER CODE K3237
Marston Bentley Ltd
9 Naylor Street
Liverpool, L3 6DS
Great Britain
SUPPLIER CODE K3312
Sellotape G.B Ltd
The Woodside
Dunstable, LU5 4TP
Great Britain
SUPPLIER CODE K3504
Indestructable Paint Co Ltd
25 Pentos Drive
Spark Hill
Birmingham B11 3TA
Great Britain
SUPPLIER CODE K3895
English Abrasives and Chemicals Ltd
Dorey Road
Stafford, ST16 1EA
Great Britain
SUPPLIER CODE K4182
Kimberley - Clark Ltd
Larkfield
Maidstone Kent ME20 7PS
Great Britain
SUPPLIER CODE K4585
Short Bros Ltd
Aircraft Division
Aircraft Road
Queens Island
Belfast, BT3 9DZ
N-Ireland
SUPPLIER CODE K5635
Courtaulds Aerospace
Darlington Road
Shildon Co.
Durham DL4 20P
Great Britain
SUPPLIER CODE K5991
EFF :
001-012, 014-099, 70-30-00
Page 263
Feb 01/08
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Norton Abrasive
Welwyn Garden City, AL7 H2
Great Britain
SUPPLIER CODE K6402
Carrs Papier Ltd
Shirley
Solihull, B90 4LJ
Great Britain
SUPPLIER CODE K6413
Imperial Chemicals Industries
Industrial Solvents Dept.
PO BOX 19
Weston Point
Runcorn WA7 4LW
Great Britain
SUPPLIER CODE K6835
Med-Lab Ltd
Copeland St
Derby DE1 2PU
Great Britain
SUPPLIER CODE K6858
Brent International plc
Brent Europe Ltd
Ridgeway Iver, SLO 9JJ
Great Britain
SUPPLIER CODE K7625
Trimite Ldt
Arudel Road Trading Estate
Uxbridge, UB8 2SD
Great Britain
SUPPLIER CODE K7652
Ambersil Ltd
Wylds Road
Castlefield Industrial Estate
Bridgewater, TA6 4DD
Great Britain
SUPPLIER CODE K7750
Dow Corning Ltd
Molykite Division
Avco House
Castle Street
Reading RG1 7DZ
Great Britain
SUPPLIER CODE K7766
British Standards Institution
2 Park Street
London W1A 2BS
EFF :
001-012, 014-099, 70-30-00
Page 264
Feb 01/08
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Great Britain
SUPPLIER CODE K7799
See CAGE Code K8767
SUPPLIER CODE K7823
G.E. Silicones
Division of G.E. Plastics Ltd
Old Hall Road
Sale
Cheshire
Great Britain
SUPPLIER CODE K8095 - See FED Code K6858
SUPPLIER CODE K8818
International Paint Co Ltd
Industrial Paints Div
Minerva Works
North Woolwich Road
Silvertown
London E16 2AF
Great Britain
SUPPLIER CODE Local
Local Purchase
SUPPLIER CODE S3837
Aero Consultants Ltd AG
Grabenstr PO 336
Naenkon/Uster,CH-8606
Switzerland
SUPPLIER CODE U0406
Loctite (UK) Ltd
Watchmead
Welwyn Garden City AL7 1JB
Great Britain
SUPPLIER CODE U0638
Ely Chemical Co Ltd/Octagon Processing
Burmah House
Pipers Way
Swindon, SN3 1RE
Great Britain
SUPPLIER CODE U1185 - See FED Code K1324
SUPPLIER CODE U1490
Universal Grinding Wheel Co Ltd
Universal Wks Doxey Rd
Stafford ST16 1EA
Great Britain
SUPPLIER CODE U2215
Bostik Ltd
Ulverscroft Rd
Leicester LE4 6BW
EFF :
001-012, 014-099, 70-30-00
Page 265
Feb 01/08
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Great Britain
SUPPLIER CODE U3167
Aero Consultants U.K. Ltd
Stonehill
Stuckely Meadows
Huntingdon, PE18 6ED
Great Britain
SUPPLIER CODE OA7F7
Frederick Gumm Chemical Co Inc.
538 Forest Street
Kearney NJ07032-3606
USA
SUPPLIER CODE OBYN5
Turco Products Inc
Sub of ELF Atochem North America
3300 Montreal Industrial Way
Tucker, GA 30084-5290
USA
SUPPLIER CODE OGYW6
Tracer Research Corporation
3855 N. Business Centre Drive
Tuscon, AZ 85705
USA
SUPPLIER CODE OLCV8
Robnor Resins Ltd
Hunts Rise
South Marston Park
Swindon, SN3 4TE
Great Britain
SUPPLIER CODE ONOL1 - See FED Code 23373
SUPPLIER CODE ONYS9
Courtaulds Aerospace Inc
5454 San Fernando Road
PO Box 1800
Glendale, CA 91203
USA
SUPPLIER CODE 01139
General Electric Co
260 Hudson River Road
Waterford NY 12188
USA
SUPPLIER CODE 02570
Swagelok Co
29500 Solon Road
Solon, OH 44139-3492
USA
SUPPLIER CODE 03530
EFF :
001-012, 014-099, 70-30-00
Page 266
Feb 01/08
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American Gas and Chemical Co Ltd
220 Pegasus Avenue
Northvale NJ 07647-1904
USA
SUPPLIER CODE 05972
Loctite Corp
North American Group
1001 Trout Brook Crossing
Rocky Hill, CT 06067-3582
USA
SUPPLIER CODE 06565
Norton Co
Coated Abrasive and Tape Division
PO Box 808
Troy, NY 12181
USA
SUPPLIER CODE 06637
Exxon Co. USA
East of Billings
P.O. Box 1163
Billings MT 59103
USA
SUPPLIER CODE 07566
Ciba Geigy Corp
Resins and Polymers Division
281 Fields Lane
Brewster, NY 10509-5000
USA
SUPPLIER CODE 07950
Royal Lubricants Co Inc
PO Box 518
Merry Lane
East Hanover NJ 07936
USA
SUPPLIER CODE 08659
Brightboy Abrasives Inc
7754 Arjons Drive
San Diego, CA 92126-4391
USA
SUPPLIER CODE 12405
Dexter Aerospace
Electronic Material Div.
15051E Don Julian Rd
Industry CA 91749
USA
SUPPLIER CODE 15653
Kaynar
EFF :
001-012, 014-099, 70-30-00
Page 267
Feb 01/08
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Division of Kaynar Technologies Inc
800 S State College Blvd
PO Box 3001
Fullerton CA 92634
USA
SUPPLIER CODE 17534
Alconox Inc
215 Park Avenue South
New York
NY 10003-1603
USA
SUPPLIER CODE 19135
Mobil Oil Corp
Beaumont Refinery
Interstate 10
PO Box 3311
Beaumont TX 77704
USA
SUPPLIER CODE 2H517
Castrol Industries Inc
775 Lois Drive
PO Box 2809
Warminster, PA 189742827
USA
SUPPLIER CODE 2R128
Castrol North America
Special Products Division
1001 West 31st Street
Downers Grove, IL60515
USA
SUPPLIER CODE 21405
Sherwin Inc
5530 Borwick Avenue
South Gate, CA90280-7402
USA
SUPPLIER CODE 21752
Dow Corning Inc
6747 Campebello Road
Mississauga, Ontario
Canada
SUPPLIER CODE 23373
Brent International Ltd
16961 Knott Ave
La Mirada Ca 90638-6015
USA
SUPPLIER CODE 24853
Gallard Schlesinger Chemical Manufacturing Group
EFF :
001-012, 014-099, 70-30-00
Page 268
Feb 01/08
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584 Mineola Ave
Carle Place
New York 11514-1731
USA
SUPPLIER CODE 29700
Exxon Co USA
PO Box 4803
Houston TX 77210-4803
USA
or
800 Bell Street
Houston TX77002
USA
SUPPLIER CODE 32988
Faber-Castell Corp
551 Spring Place Road
PO Box 330
Lewisburg TN 37091-3447
USA
SUPPLIER CODE 33564
Dextor Hysol Aerospace Inc
Division of the Dextor Group
2850 Willow Pass Road
PO Box 312
Pittsburg, CA 94565-0031
USA
SUPPLIER CODE 33591
Kimberly-Clark Corporation
Service and Industrial Sector
1400 Holcomb Bridge Road
Roswell, GA 30076
USA
SUPPLIER CODE 36131
Shell Canada Ltd
400 4th Avenue SW
Calgary, Alberta T2P 1H5
Canada
SUPPLIER CODE 37127
Brent Canada Ltd
363 Arvin Avenue
Stoney Creek
Ontario, L8E 2H8
Canada
SUPPLIER CODE 37676
Magnaflux Corporation
3624 West Lake Avenue
Glenview, IL60025
EFF :
001-012, 014-099, 70-30-00
Page 269
Feb 01/08
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USA
SUPPLIER CODE 37995
Burmah-Castrol Canada Ltd
3660 Lakeshore Blvd W
Toronto
Ontario, M8W 1P2
Canada
SUPPLIER CODE 44197
Saint Goban/Norton Industrial Group
1 New Bond Street
PO Box 15008
Worcester MA 01615-0008
USA
SUPPLIER CODE 50833
Acheson Colloids Canada Ltd
Shaver Street
Brentford
Ontario, N3T 5PG
Canada
SUPPLIER CODE 51563
Rohr Inc
850 Laggon Drive
P.O. Box 878
Chula Vista, CA 99910-2098
USA
SUPPLIER CODE 52096
Rolls-Royce Inc
Dulles International Airport
P.O. Box 17414
Washington DC 20041
USA
SUPPLIER CODE 54527
Shell Oil Co
1 Shell Plaza
PO Box 2463
Houston TX77001
USA
SUPPLIER CODE 58401
US Welding Corp
3579 HWY 50 East
No. 104
Carson City, NV 89701-2826
USA
SUPPLIER CODE 58402
STP Corporation
5300 Broken Sound Blvd NW
PO Box 3070
EFF :
001-012, 014-099, 70-30-00
Page 270
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Boca Raton FL 33431-3509
USA
SUPPLIER CODE 70079
Acheson Colloids Co
Div of Acheson Industries Inc.
1600 Washington Avenue
PO Box 61147
Port Huron MI 48061-1747
USA
SUPPLIER CODE 70362
Dixon Ticonderoga Co
Sandusky Div.
1706 Hayes Avenue
PO Box 2258
Sandusky OH 44870-4732
USA
SUPPLIER CODE 70657
ICI Americas Inc
Films Div.
New Murphy Rd and Concord Pike
Wilmington DE 19897
USA
SUPPLIER CODE 71361
McGean-Rohco Inc
Cee-Bee and Rochco Div
9520 E. Cee-Bee Dr
Downey CA 90241-7000
USA
SUPPLIER CODE 71410
Parker and Amchem
Div. of Henkal Corp
32100 Stephenson HWY
Madison Hgts MI 48071
USA
SUPPLIER CODE 71983
The Dow Chemical Co
2020 Dow Center
Midland MI 48674
USA
SUPPLIER CODE 71984
Dow Corning Corp
2200 W. Salzburg Rd
P.O. Box 994
Midland MI 48686-0997
USA
SUPPLIER CODE 72190
Exxon Chemical Americas
EFF :
001-012, 014-099, 70-30-00
Page 271
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A div. of Exxon Chemical Co
P.O. Box 3272
Houston TX 77001
USA
SUPPLIER CODE 72406
Filtrol Corp
3250E Washington Blvd
Los Angeles CA 90023-4222
USA
SUPPLIER CODE 73165
Fel-Pro Inc
7450 N McCormick Blvd
PO Box 1103
Skokie IL 60076
USA
SUPPLIER CODE 73219
FISKE Brothers Refining Co.
129 Lockwood Street
Newark, NJ 07105-4720
USA
SUPPLIER CODE 76381
3M Company
3M Center
St Paul MM 55144-1000
USA
SUPPLIER CODE 78369
Witco Chemical Corp
Sonneborn Chemical and Refining CO
277 Park Ave
New York NY 10017-6156
USA
SUPPLIER CODE 80769
Polyken Technologies
Division of the Kendall Co
15 Hampshire Street
Mansfield, MA 02048
USA
SUPPLIER CODE 81343
Society of Automotive Engineers
SAE Dept. 195
400 Commonwelth Dr
Warrendale PA 15096-0001
USA
SUPPLIER CODE 81348
Federal Specification promulgated by
General Services Administration
Washington DC
EFF :
001-012, 014-099, 70-30-00
Page 272
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USA
SUPPLIER CODE 81349
Military Specifications promulgated by
Military Departments/Agencies under
Authority of Defence Standardization
Manual 41203-M
SUPPLIER CODE 82110
Sunbelt Lumber Sales
2701-D Gulf Breeze Parkway
P.O. Box 966
Gulf Breeze, FL 32561-4406
USA
SUPPLIER CODE 82784
Nashua Corp.
Industrial Tape Division
2600 7th Avenue
Watervliet, NY 12189-1999
USA
SUPPLIER CODE 85570
Courtaulds Aerospace Inc
1608 4th Street
Berkeley CA 94710
USA
SUPPLIER CODE 85670
Richmond Division of Dixico Inc
Colton and Opal Streets
PO Box 1129
Redlands, CA 92373
USA
SUPPLIER CODE 86459
Penreco
Div. of Pennzoil Co
R.D.2
PO Box 1
Karns City, PA 16041
USA
SUPPLIER CODE 86874
Sanford Corp
2740 Washington Blvd
Bellwood IL 60104-1940
USA
SUPPLIER CODE 89204
Washington Mills Electro Minerals Corp
PO Box 428
20 North Main Street
North Grafton MA 01536
USA
EFF :
001-012, 014-099, 70-30-00
Page 273
Feb 01/08
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SUPPLIER CODE 92469
Chesebrough - Ponds Inc
33 Benedict Place
Greenwich CT 06830-5339
USA
SUPPLIER CODE 94960
3M Traffic Control Materials Division
3M Center
Building 255 55
ST Paul MN 55144-1000
USA
SUPPLIER CODE 97361
Unisource and Alco Standard Co
21 Dodge Avenue
North Haven, CT 06473
USA
SUPPLIER CODE 98502
Akzo Nobel Coatings
434 W. Meats Street
Orange CA 92661
USA
SUPPLIER CODE 98733
Met-L-Check
1639 Euclid Street
Santa Monica, CA 90404-3770
USA
SUPPLIER CODE 99742
Permacel
Div. of Nitto Denko America
US HWY 1
PO Box 671
New Brunswich NJ 08903
USA
EFF :
001-012, 014-099, 70-30-00
Page 274
Feb 01/08
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WIRE THREAD INSERTS - REPAIRS
_____________________________
TASK 70-35-08-300-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
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001-012, 014-099, 70-35-08
Page 801
May 01/06
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-35-08-869-051
A. General
4. Procedure
_________
Subtask 70-35-08-350-051
Subtask 70-35-08-320-050
(1) Drill the hole to permit installation of the insert (if not
previously installed).
R
EFF :
001-012, 014-099, 70-35-08
Page 802
May 01/06
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R
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001-012, 014-099, 70-35-08
Page 803
May 01/06
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Changes to tool make them fit wire thread inserts in assembled parts
Figure 802/TASK 70-35-08-991-158
R
EFF :
001-012, 014-099, 70-35-08
Page 804
May 01/06
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Changes to tool make them fit wire thread inserts in assembled parts
Figure 803/TASK 70-35-08-991-159
R
EFF :
001-012, 014-099, 70-35-08
Page 805
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 806
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 807
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 808
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 809
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 810
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 811
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 812
May 01/06
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R
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001-012, 014-099, 70-35-08
Page 813
May 01/06
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(2) Clean and examine the hole.
Subtask 70-35-08-380-050
C. Apply protection.
Subtask 70-35-08-350-052
Subtask 70-35-08-230-050
Subtask 70-35-08-220-050
R
EFF :
001-012, 014-099, 70-35-08
Page 814
May 01/06
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Installation procedure
Figure 812/TASK 70-35-08-991-155
R
EFF :
001-012, 014-099, 70-35-08
Page 815
May 01/06
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Installation procedure
Figure 813/TASK 70-35-08-991-156
R
EFF :
001-012, 014-099, 70-35-08
Page 816
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 817
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 818
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 819
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 820
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 821
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Subtask 70-35-08-220-051
Subtask 70-35-08-320-051
Subtask 70-35-08-380-051
Subtask 70-35-08-350-053
R
EFF :
001-012, 014-099, 70-35-08
Page 822
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R
EFF :
001-012, 014-099, 70-35-08
Page 823
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 824
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 825
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 826
May 01/06
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R
EFF :
001-012, 014-099, 70-35-08
Page 827
May 01/06
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Repair inserts
Figure 824/TASK 70-35-08-991-167
R
EFF :
001-012, 014-099, 70-35-08
Page 828
May 01/06
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Repair inserts
Figure 825/TASK 70-35-08-991-168
R
EFF :
001-012, 014-099, 70-35-08
Page 829
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Subtask 70-35-08-350-054
Subtask 70-35-08-230-051
Subtask 70-35-08-220-052
R
EFF :
001-012, 014-099, 70-35-08
Page 830
May 01/06
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THINWALL SELF LOCK INSERTS - REPAIRS
____________________________________
TASK 70-35-26-300-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
001-012, 014-099, 70-35-26
Page 801
May 01/06
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3. __________
Job Set-up
Subtask 70-35-26-869-050
A. General
4. Procedure
_________
Subtask 70-35-26-350-050
CAUTION : YOU MUST NOT DAMAGE THE THREADS OR SERRATIONS IN THE HOLE.
_______
(c) Stop when the bottom of the tool touches the bottom of the
counterbore.
Subtask 70-35-26-220-050
R
EFF :
001-012, 014-099, 70-35-26
Page 802
May 01/06
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R
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001-012, 014-099, 70-35-26
Page 803
May 01/06
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Subtask 70-35-26-350-051
(a) Let the insert air dry for 10 minutes before installation.
(4) Stop when the tool face touches the surface of the component.
(a) Make sure the insert is smooth with, or just below the bottom of
the chamfer.
Subtask 70-35-26-350-052
(a) Apply the minimum force necessary to the swage tool, until the
nylon stop washer on the tool touches the surface of the
component (Ref Table 4).
Subtask 70-35-26-220-051
(1) Make sure the dimensions of the swaged insert agree with those
specified (Ref Table 5).
(2) Remove any loose flakes of material from the silver layer. Do not let
the flakes make contact with any mating surfaces of the component.
R
EFF :
001-012, 014-099, 70-35-26
Page 804
May 01/06
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R
EFF :
001-012, 014-099, 70-35-26
Page 805
May 01/06
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Installation depth
Figure 803/TASK 70-35-26-991-152
R
EFF :
001-012, 014-099, 70-35-26
Page 806
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R
EFF :
001-012, 014-099, 70-35-26
Page 807
May 01/06
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Aligned serrations
Figure 805/TASK 70-35-26-991-153
R
EFF :
001-012, 014-099, 70-35-26
Page 808
May 01/06
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R
EFF :
001-012, 014-099, 70-35-26
Page 809
May 01/06
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R
EFF :
001-012, 014-099, 70-35-26
Page 810
May 01/06
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Specified dimensions
Figure 808/TASK 70-35-26-991-156
R
EFF :
001-012, 014-099, 70-35-26
Page 811
May 01/06
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(3) Inspect the internal thread:
CAUTION : YOU MUST NOT CLEAN THE INTERNAL THREAD OF THE INSERT WITH A
_______
TAP. IF YOU DO, DAMAGE TO THE INSERT WILL OCCUR.
(b) The thread gage or bolt must screw by hand easily into the
insert.
(c) Stop when the thread gage or bolt touches the lock thread.
(d) If the thread gage or bolt cannot be screwed by hand easily into
the insert, replace the thinwall insert again.
Table 1
-------------------------------------------------------------------------------
Bolt thread | Short inserts| Lenght+/- |Long inserts| Lenght+/- | Tapped hole
diameter | | 0.25mm | | 0.30mm | diameter
| | (0.0098in.)| | (0.0118in.)|
-------------------------------------------------------------------------------
0.1900-32 | AS52760 | 7.37 | AS52790 | 1.07 | 0.2500-28
UNJF | | (0.290) | | (0.475) | UNJF
-------------------------------------------------------------------------------
0.2500-28 | AS52761 | 9.65 | AS52791 | 15.11 | 0.3125-24
UNJF | | (0.380) | | (0.595) | UNJF
-------------------------------------------------------------------------------
0.3125-24 | AS52762 | 11.94 | AS52792 | 18.29 | 0.3750-24
UNJF | | (0.470) | | (0.720) | UNJF
-------------------------------------------------------------------------------
0.3750-24 | AS52763 | 14.22 | AS52793 | 22.22 | 0.4375-20
UNJF | | (0.560) | | (0.875) | UNJF
-------------------------------------------------------------------------------
0.4375-20 | | | U760329 | 25.40 | 0.5000-20
UNJF | | | | (1.000) | UNJF
-------------------------------------------------------------------------------
0.5000-20 | | | U760330 | 28.57 | 0.5625-24
UNJF | | | | (1.124) | UNJF
-------------------------------------------------------------------------------
R
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Page 812
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Table 2
-------------------------------------------------------------------------------
Bolt thread | Short inserts | AA mm | DIA AB | DIA AC | AD mm | ANGLE
diameter | | (in.) | mm | mm | (in.) | AE
| | | (in.) | (in.) | |
-------------------------------------------------------------------------------
0.1900-32 | AS52760 | 0.305 | 6.77 | 6.57 | 0.08 | 80.3
UNJF | | (0.012) | (0.266) | ((0.258) | (0.003) |
-------------------------------------------------------------------------------
0.2500-28 | AS52761 | 0.300 | 8.55 | 8.32 | 0.09 | 82.0
UNJF | | (0.118) | (0.337) | (0.327) | (0.0035)|
-------------------------------------------------------------------------------
0.3125-24 | AS52762 | 0.360 | 10.22 | 9.90 | 0.10 | 83.5
UNJF | | (0.014) | (0.402) | (0.389) | (0.0039)|
-------------------------------------------------------------------------------
0.3750-24 | AS52763 | 0.383 | 11.67 | 11.39 | 0.10 | 84.5
UNJF | | (0.015) | (0.459) | (0.448) | (0.0039)|
-------------------------------------------------------------------------------
Table 3
-------------------------------------------------------------------------------
Short inserts | Long inserts | A mm (in.) +/-0.125 | B max mm (in.)
| | (0.0049) |
-------------------------------------------------------------------------------
AS52760 | AS52790 | 3.775 (0.147) | 4.52 (0.178)
-------------------------------------------------------------------------------
AS52761 | AS52791 | 5.175 (0.204) | 5.77 (0.227)
-------------------------------------------------------------------------------
AS52762 | AS52792 | 6.575 (0.259) | 6.76 (0.266)
-------------------------------------------------------------------------------
AS52763 | AS52793 | 8.075 (0.318) | 8.41 (0.331)
-------------------------------------------------------------------------------
| U760329 | 9.375 (0.369) | 8.94 (0.352)
-------------------------------------------------------------------------------
| U760330 | 10.975 (0.432) | 10.67 (0.420)
-------------------------------------------------------------------------------
R
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Page 813
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Table 4
-------------------------------------------------------------------------------
Short | Long | DIA B mm (in.) | DIA C mm (in.) | DIA D mm (in.)
inserts | inserts | +/-0.015 (0.0006) | +/-0.127 (0.005) | +/-0.25 (0.0098)
-------------------------------------------------------------------------------
AS52760 | AS52790 | 5.375 (0.212) | 1.829 (0.072) | 0.65 (0.025)
-------------------------------------------------------------------------------
AS52761 | AS52791 | 7.125 (0.281) | 1.778 (0.070) | 0.80 (0.031)
-------------------------------------------------------------------------------
AS52762 | AS52792 | 8.775 (0.345) | 1.702 (0.067) | 1.00 (0.039)
-------------------------------------------------------------------------------
AS52763 | AS52793 | 10.375 (0.408) | 2.311 (0.091) | 1.10 (0.043)
-------------------------------------------------------------------------------
| U760329 | 11.955 (0.471) | 2.413 (0.095) | 1.10 (0.043)
-------------------------------------------------------------------------------
| U760330 | 13.625 (0.536) | 2.413 (0.095) | 1.10 (0.043)
-------------------------------------------------------------------------------
Table 5
-------------------------------------------------------------------------------
Short | Long | DIA A mm (in.) | B depth min | After swage
inserts | inserts | | mm (in.) | check gage
-------------------------------------------------------------------------------
AS52760 | AS52790 | 5.36 (0.211) | 1.702 (0.067) | 726016
-------------------------------------------------------------------------------
AS52761 | AS52791 | 7.11 (0.279) | 1.651 (0.065) | 726588
-------------------------------------------------------------------------------
AS52762 | AS52792 | 8.76 (0.344) | 1.575 (0.062) | 726009
-------------------------------------------------------------------------------
AS52763 | AS52793 | 10.36 (0.407) | 2.185 (0.086) | 726592
-------------------------------------------------------------------------------
| U760329 | 11.94 (0.471) | 2.286 (0.09) | 726030
-------------------------------------------------------------------------------
| U760330 | 13.61 (0.535) | 2.286 (0.09) | 726033
-------------------------------------------------------------------------------
R
EFF :
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Page 814
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Table 6
-------------------------------------------------------------------------------
Short | Long | Cutter | Major | Pitch |Diameter X| Y mm (in.)
inserts | inserts | threader | diameter| diameter|mm (in.) | Tolerance
| | diameter W | inches | inches | | +/- 0.3
| | (BS1580) | | | |
-------------------------------------------------------------------------------
AS52760 | AS52790 | 0.1870-32 | 0.1870 | 0.1667 | 6.37 | 8.00
| | UNS-3A | 0.1810 | 0.1644 | (0.25) | (0.315)
-------------------------------------------------------------------------------
AS52761 | AS52791 | 0.2470-28 | 0.2470 | 0.2238 | 7.96 | 9.50
| | UNS-3A | 0.2405 | 0.2212 | (0.313) | (0.374)
-------------------------------------------------------------------------------
AS52762 | AS52792 | 0.3095-24 | 0.3095 | 0.2824 | 9.53 | 12.50
| | UNS-3A | 0.3023 | 0.2796 | (0.375) | (0.492)
-------------------------------------------------------------------------------
AS52763 | AS52793 | 0.3720-24 | 0.3720 | 0.3449 | 11.00 | 14.50
| | UNS-3A | 0.3648 | 0.3420 | (0.433) | (0.570)
-------------------------------------------------------------------------------
| U760329 | 0.4345-20 | 0.4345 | 0.4020 | 12.73 | 16.00
| | UNS-3A | 0.4264 | 0.3989 | (0.501) | (0.629)
-------------------------------------------------------------------------------
| U760330 | 0.4970-20 | 0.4970 | 0.4645 | 14.25 | 18.50
| | UNS-3A | 0.4889 | 0.4613 | (0.561) | (0.728)
-------------------------------------------------------------------------------
R
EFF :
001-012, 014-099, 70-35-26
Page 815
May 01/06
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INSTALLATION OF LOCKING DEVICES - MAINTENANCE PRACTICES
_______________________________________________________
TASK 70-40-11-911-014
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-40-11-869-050
A. Not Applicable
4. Procedure
_________
Subtask 70-40-11-911-054
A. General
R (1) The primary use of a locking device is to work against the force that
R causes two parts to become loose.It does not help to keep the
R necessary torque values. Because the effect of such a device is
directly related to safety,it must always be correctly applied.
EFF :
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Page 201
Feb 01/07
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TASK 70-40-11-911-016
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-40-11-941-050
A. Safety Precautions
Subtask 70-40-11-869-054
B. General
(1) Safety cable is now the preferred method for securing fittings.
70-42-08 Safety cable may be used whenever 70-42-08. Safety wire is
called out in the Engine manual.
R
EFF :
001-012, 014-099, 70-40-11
Page 202
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4. Procedure
_________
Subtask 70-40-11-911-055
1
_ The maximum span of safety cable between two and points is 6.0
in. (152,4 mm), unless specified differently by the assembly
illustration.
1
_ Nicks, kinks, fraying or any damage to the safety cable found
before, during or subsequent to installation at or between and
points is not permissible.
CAUTION : DO NOT USE SAFETY CABLE IF THE HOLES ARE MORE THAN
_______
0.100IN. (2,54 MM) DIAMETER. THE FERRULES ON THE ENDS
OF THE CABLE ARE 0.106 TO 0.108IN. (2,693 TO 2,743 MM)
DIAMETER AND WILL FALL THROUGH HOLES LARGER THAN THIS.
1
_ Always install safety cable through the safety cable holes
given on the part.
(d) Permissible number of times to use the safety cable and ferrule :
1
_ The safety cable and its ferrule must be new for each
application. It is not permissible to use the safety cable and
ferrule again.
(e) Installation
1
_ Refer to
(Ref. Fig. 201/TASK 70-40-11-991-157)
and
R
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Page 203
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R
EFF :
001-012, 014-099, 70-40-11
Page 204
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R
EFF :
001-012, 014-099, 70-40-11
Page 205
May 01/06
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R
EFF :
001-012, 014-099, 70-40-11
Page 206
May 01/06
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R
EFF :
001-012, 014-099, 70-40-11
Page 207
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(Ref. Fig. 202/TASK 70-40-11-991-158)
for ewamples of safety cable methods. Other methods are
possible.
2
_ No more than three fasteners is secured with one cable.
3
_ Install safety cable in two or three bolt patterns, unless
specified differently in the assembly procedure. The two bolt
pattern is preferred when you apply safety cable to an even
number of fasteners.
4
_ All possible combinations are not shown
(Ref. Fig. 201/TASK 70-40-11-991-157, 202/TASK 70-40-11-991-
158)
,but every combination must follow the basic rules for safety
cable.
1
_ The pull-off load is the force necessary to pull the cable out
of either the ferrule or the cable end fitting.
2
_ Each safety cable installation tool is checked for pull-off
load on a daily basis. This check can be extended up to a
maximum of one month, when the user has obtained sufficient
reliable experience on each tool.
1
_ Crimp the ferrule to the cable with one of the listed crimping
tools.
1
_ The 0.8 mm (0.032 in.) diameter safety cable must be used for
all fittings. Onlywhen the 0.8 mm (0.032 in.) will not fit,
because the holes are smaller than thecable size, then the 0.5
mm (0.02 in.) safety cable is used.
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(2) Installation
1
_ Do not decrease or increase the torque on the parts to
correctly align the holes for the cable.
1
_ Install safety cable so that any tendency for a fasteners to
loosen is counteracted by more tension on the cable.
2
_ It is recommended that there are no turns, more than 90 deg,
when the cable goes through the fasteners. The result in the
installation of safety cable with either a positive or
negative pull.
1
_ Cable installation tools will give the specified flex limits.
The maximum ca ble flex limits between end points must be no
greater than
(Ref. Fig. 204/TASK 70-40-11-991-160)
when light finger pressure (approximately 2 pounds) is applied
at mid-span.
1
_ After installation of safety cable, cut off the excess cable
from the crimped ferrule.
2
_ A maximum length of 0.031 in. (0.79 mm) is permissible to
extend past the crimped ferrule.
(e) Procedure
1
_ Check the units to make sure that they have been correctly
torqued. Under-torque or over-torque to obtain correct
alignment of the holes is not permitted. If it is not possible
to obtain correct alignment with the specified torque limit,
back off the unit and try again or select another unit.
2
_ In adjacent units, it is desirable that the holes be in
approximately the same relationship to each other.
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3
_ Insert the end of the cable without the end fitting (ferrule)
through the hole in the first part and pull the cable through
unitil the end fitting is against the part. The safety cable
shall be kept as straight as possible whilst being installed
through parts.
4
_ Insert the end of the cable through the second part and pull
it through.
(Ref. Fig. 203/TASK 70-40-11-991-159)
If there is a third part to be safety cabled, pass the cable
through this in the same manner.
5
_ Insert the free end of the cable through a ferrule in the
ferrule magazine. Pull the safety cable through the ferrule
and use the safety cable to pull out the ferrule from the
magazine.
(Ref. Fig. 203/TASK 70-40-11-991-159)
6
_ Insert the free end of the cable through the crimping tool
making sure the large hole of the crimping head is on the same
side as the ferrule.
(Ref. Fig. 203/TASK 70-40-11-991-159)
7
_ Move the crimping tool along the cable until the crimping head
is against the part. Ensure the ferrule is inside the hole in
the crimping head.
(Ref. Fig. 203/TASK 70-40-11-991-159)
8
_ If the ferrule will not go into the crimping head, remove the
tool from the cable and then push the handles completely
together. When the handless are released they will open
automatically. Insert the cable back through the crimping head
and move the tool along the cable until the crimping head is
against the part. Ensure that the ferrule is inside the
crimping head.
9
_ Place the cable into the tensioning device on the crimping
tool and tension the cable.
(Ref. Fig. 203/TASK 70-40-11-991-159)
10
__ Crimp the ferrule and cut the cable in accordance with the
manufacturers instructions.
(Ref. Fig. 203/TASK 70-40-11-991-159)
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11
__ Remove and discard the unused cable from the tensioning
device.
12
__ Push against the safety cable with a light finger pressure
half way between the components that have been wire locked. If
the cable feels loose, a dimensional check should be carried
out as follows to ensure that the cable is serviceable :
a
_ Measure the distance between the safety cable parts, write
this down as Dimension A. If three parts are safety cabled
together, measure the distance between each of the parts
(Dimensions D and E, and add the measurements together,
i.e. D + E = A.
b
_ Push against the safety cable with light finger pressure
half way between two safety cabled parts. Measure the
distance the safety cable moves laterally. Write this
dimension down as dimension C.
c
_ Compare the dimensions written down to the acceptable
limits.
(Ref. Fig. 204/TASK 70-40-11-991-160)
d
_ If the safety cable is not within the acceptable limits
given, cut and remove the installed cable then install a
new safety cable.
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TASK 70-40-11-911-010
1. __________________
Reason for the Job
This task gives instructions on how to bend the keys and elliptical parts of
single-hole key washers ; also, key washers for use with more than one hole.
A straight key is one that is to be bent after the key washer is installed:
while a bent key is one that is bent when the key washer is made.
NOTE : Key washers must be used one time only. Use a new key washer for each
____
assembly.
Key washers must be installed with the straight keys set away from the axis
of the parts to be locked. The bent keys must always be set against the
mating surface or against the side of the hole to prevent movement of the
parts to be locked.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-40-11-869-051
A. Not Applicable
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4. Procedure
_________
Subtask 70-40-11-911-050
(a) All straight keys must be bent after the assembly procedure to
make sure that the key washers can not be used again. At least
one key must be bent to give the clearance shown at detail B ; At
least 75 percent of its width
(Ref. Fig. 205/TASK 70-40-11-991-151)
(as measured at the bottom of the key) must engage with the flat
side of the part to be locked. The remaining straight key or keys
can then be bent as
(Ref. Fig. 206/TASK 70-40-11-991-150)
necessary.
(a) The bent keys must be bent to give the clearance shown at detail
C.
(Ref. Fig. 206/TASK 70-40-11-991-150)
(a) When elliptical key washers are installed they must be bent
across a full flat of the part to be locked to give the clearance
shown at detail B
(Ref. Fig. 205/TASK 70-40-11-991-151, 206/TASK 70-40-11-991-150)
(4) Key Washers for use with more than one hole
(a) Apply only a pressure to bend the keys of the fuel nozzle nut key
washers ; they must not be hit to bend the keys.
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(6) Control the Position of the Key Washer
(a) Use a metal marking crayon (Material No. V02-081) to make marks
on the key washer and on its adjacent mating surface which does
not move. This will show if the key washer turns, when the nut is
tightened, which will cause damage to the internal keys.
(a) The key washers are correctly installed when this basic
specification is applied:
(d) When the keys are bent the key washer must not shake and also,
the locked parts must not come loose.
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TASK 70-40-11-911-011
Installation of Cupwashers
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-40-11-869-052
A. Not Applicable
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4. Procedure
_________
Subtask 70-40-11-911-051
A. Installation of Cupwashers
(1) Cup type keywashers must be used one time only. A new cup type
keywasher must be used at each assembly.
(2) The outside diameter (OD) of a cup type keywasher must be crimped
(dented).
(Ref. Fig. 207/TASK 70-40-11-991-152, 208/TASK 70-40-11-991-154)
The cup type keywasher must be crimped at two or more positions so
that it locks the nut or bolt in position. The inside diameter (ID)
of an internal cup type keywasher must also be crimped
(a) The surface of the tool that is used to cause the crimps (dents)
must be spherical in shape. The spherical radius must not be less
than 0.05 in. (1.27 mm)
1
_ This type of tool is used to crimp (dent) the outside diameter
of cup type keywashers in to slots in the nut or bolt
(Ref. Fig. 207/TASK 70-40-11-991-152)
This type of tool is recommended and must be used when
possible.
1
_ A drift tool is a ring which is moved in an axial direction on
the cup type keywasher to crimp (dent) the outside diameter
(d) Punch
CAUTION : CUP TYPE KEYWASHERS USED WITH FUEL NOZZLE NUTS MUST NOT
_______
BE CRIMPED (DENTED) BY THIS PROCEDURE.
1
_ This type of tool is put in the correct position on the
outside diameter of the cup type keywasher and then hit with a
hammer.
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INTENTIONALLY BLANK
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70-40-11
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(4) Number of dents necessary
(b) A cup type keywasher which has one tab only, must be crimped as
shown
(Ref. Fig. 208/TASK 70-40-11-991-154)
(a) Movement of the cup type keywasher during the procedure to torque
tighten can break the internal tabs. Make a mark on the cupwasher
and adjacent surface with a metal marking crayon (Material No.
V02-081) . A change in the position of the cup type keywasher can
then be seen during the procedure to torque tighten.
CAUTION : CUP TYPE KEYWASHERS THAT ARE LOOSE ARE NOT SATISFACTORY.
_______
(b) Dents are made as shown. A correctly installed cup type keywasher
will
(Ref. Fig. 207/TASK 70-40-11-991-152, 208/TASK 70-40-11-991-154)
usually be tight. If the nut does not touch the diaphragm area of
the washer, the washer can be moved through the limits of the tab
clearance.
(c) The dents in the cup type keywasher are approximately the same
shape and size, and not broken, cracked or torn.
(d) The dents are made in to the slots in the nut or bolt, if slots
are available.
(e) The cup type keywasher has not moved during assembly.
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TASK 70-40-11-911-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-40-11-869-053
A. Not Applicable
4. Procedure
_________
Subtask 70-40-11-911-052
(1) Lockwire is used to safety two or more items together. It must always
be installed so that if the locked item tries to become loose, more
tension will be applied to the lockwire.
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such as AMS5687. Where AMS or other material specifications
are used, the diameter tolerances must be obeyed.
(3) The maximum lockwire span between tension points is 6 in. (152.4 mm)
unless specified differently.
(4) The maximum number of items that can be safetied together (By the
double-twist or single-wire procedures), are those that can be locked
by a 24 in. (0.6 m) length of lockwire.
(5) The lockwire must always be pulled tight when it is twisted. The
number of twists to 1 in. (25.4 mm) is only a general guide.
(Ref. Fig. 209/TASK 70-40-11-991-155)
(6) Always be careful when you twist the lockwire, to make sure that it
is tight but not stressed too much. Light damage caused by the
approved type of lockwire pliers can be accepted. Lockwire that is
damaged because of incorrect tools or procedures can not be accepted.
The surfaces of approved lockwire pliers, which hold the wire, must
have rounded edges to prevent damage to the lockwire.
(7) The lockwire must be installed so that it can not become chafed,
damaged by vibration or have too much tension applied. The tension
must not be more than that which is necessary to keep the lockwire
tight.
(8) The lockwire must always be attached to the holes supplied. Where
there are no lockwire holes, the wire must be attached to an adjacent
part; but always make sure that the part can operate correctly
(Examples 13, 18 and 19).
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(10) Hose and electrical coupling nuts must always be safetied the same as
tube coupling nuts.
Subtask 70-40-11-911-053
(1) Examine the items to be safetied, to make sure that they are
correctly torqued. The specified torque limits must not be increased
or decreased to align the lockwire holes. If it is not possible to
align the holes with the correct torque applied, loosen the item and
try again or use a different item.
(2) With adjacent items, the lockwire holes must point in approximately
the same direction
(Ref. Fig. 209/TASK 70-40-11-991-155)
(examples 1 to 4) for clockwise threads. Also, the lockwire must be
installed so that the wire will try to pull the item in a clockwise
direction. This procedure will be different for counterclockwise
threads.
(3) Put the lockwire through the hole in the first item, then bend the
wire around the head of that item. The direction in which the
lockwire winds and twists, must be with the loop bent around the item
so that the twisted wire can not move up to make a loose loop
(Example 1).
(Ref. Fig. 210/TASK 70-40-11-991-156)
(4) Hold the lockwires tight and twist until the twisted part almost
touches the lockwire hole in the adjacent item. The twisted part must
always be less than 0.125 in. (3.17 mm) from the lockwire holes in
each item.
(5) Put the top wire through the lockwire hole in the second item, then
bend the wire around the head of that item. The direction in which
the lockwire winds and twists, must be with the loop bent around the
item so that the twisted wire can not move up to make a loose loop,
(Example 1 centre item).
(Ref. Fig. 210/TASK 70-40-11-991-156)
If more than two items are to be safetied together, do this procedure
again.
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(6) When the last item is safetied, continue to twist the lockwire to
make an end-piece. Use a minimum of four twists, to make sure that
the end-piece can not become loose. Bend the end-piece to make sure
that it can not become caught, then cut off all the unwanted
lockwire. Always discard the unwanted lockwire, so that it can not
cause damage.
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REPAIR OF SURFACES AFFECTED BY MINOR DAMAGE - REPAIRS
_____________________________________________________
TASK 70-42-11-300-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 70-42-11-869-050
A. General.
(1) This Standard Practice must only be applied when given in the related
Inspection/Check TASK.
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4. Procedure
_________
Subtask 70-42-11-220-050
(1) Examine the part to get the length and the depth of damage:
Subtask 70-42-11-350-050
CAUTION : IF YOU USE MECHANICAL CUTTERS, MAKE ONLY SMALL CUTS TO PREVENT
_______
TOO MUCH HEAT.
1
_ hand tools
2
_ stone or light hand polish
(b) Carefully remove high points, burrs and pick-up together with
pick-up on threats.
(d) Use abrasive paper which is applicable to the material and the
surface finish necessary. Hand polish the repaired area to get
the necessary surface finish.
1
_ hand tools
2
_ stone or light hand polish
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(b) Stone or light hand polish to remove pitting.
1
_ hand tools
2
_ planish, make smooth or hand polish
1
_ hand tools
2
_ hand polish to a smooth shape
1
_ hand tools
2
_ dress, make smooth and polish
1
_ hand tools
2
_ make smooth, scallop and hand polish the damaged area.
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(b) Make smooth, scallop and hand polish to the standards related in
the Inspection/Check TASK.
1
_ hand tools
2
_ make smooth the surface contour and hand polish.
Subtask 70-42-11-210-050
Subtask 70-42-11-350-051
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DEFINITION OF DAMAGES - MAINTENANCE PRACTICES
_____________________________________________
TASK 70-52-11-918-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 70-52-11-869-050
A. Not Applicable
4. Procedure
_________
Subtask 70-52-11-918-050
-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
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Battered
Figure 201/TASK 70-52-11-991-150
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Bent Creased, folded, Is angular change from the initial shape
kinked, leaning. or contour usually the cause is a lateral
force.
(Ref. Fig. 202/TASK 70-52-11-991-151)
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Bent
Figure 202/TASK 70-52-11-991-151
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Bowed
Figure 203/TASK 70-52-11-991-152
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Brinelled
Figure 204/TASK 70-52-11-991-153
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Broken
Figure 205/TASK 70-52-11-991-154
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Bulge
Figure 206/TASK 70-52-11-991-155
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Burned
Figure 207/TASK 70-52-11-991-156
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Burrs - Rough edges or sharp projections on the
surface of a material.
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Carboned
Figure 208/TASK 70-52-11-991-157
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Collapsed
Figure 209/TASK 70-52-11-991-158
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Crack
Figure 210/TASK 70-52-11-991-159
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Curled
Figure 211/TASK 70-52-11-991-160
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Dented - Damage to the surface of a part when it
is hit with an object. The material is
distorted but not removed.
(Ref. Fig. 212/TASK 70-52-11-991-161)
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Dent
Figure 212/TASK 70-52-11-991-161
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Deposits
Figure 213/TASK 70-52-11-991-162
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Disintigrated
Figure 214/TASK 70-52-11-991-163
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Distorted
Figure 215/TASK 70-52-11-991-164
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Galled
Figure 216/TASK 70-52-11-991-165
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Fused - When two materials become attached to
each other, usually the cause is heat,
friction or current flow.
Overheated Heat discolored, The part has become too hot, usually seen
heated as a change in color or condition.
(Ref. Fig. 219/TASK 70-52-11-991-168)
excessively, hot
spot
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Gouge
Figure 217/TASK 70-52-11-991-166
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Nick
Figure 218/TASK 70-52-11-991-167
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Overheated
Figure 219/TASK 70-52-11-991-168
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Peeled BListered, flaked, Is when the surface finish (coating,
exfoliated plating) breaks away.
(Ref. Fig. 220/TASK 70-52-11-991-169)
Pierced Hole in the part The part has a hole made in it.
Rolled over Lipped, turned The edges of the part become rounded.
(Ref. Fig. 224/TASK 70-52-11-991-173)
metal
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Peeled
Figure 220/TASK 70-52-11-991-169
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Pick-up
Figure 221/TASK 70-52-11-991-170
R
EFF :
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Page 228
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Pitted
Figure 222/TASK 70-52-11-991-171
R
EFF :
001-012, 014-099, 70-52-11
Page 229
May 01/06
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Porous
Figure 223/TASK 70-52-11-991-172
R
EFF :
001-012, 014-099, 70-52-11
Page 230
May 01/06
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Rolled-over
Figure 224/TASK 70-52-11-991-173
R
EFF :
001-012, 014-099, 70-52-11
Page 231
May 01/06
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Ruptured
Figure 225/TASK 70-52-11-991-174
R
EFF :
001-012, 014-099, 70-52-11
Page 232
May 01/06
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Scored - A scratch or scratches of large depth
(with some removal of the material) made
with a sharp object during the operation
of the part.
(Ref. Fig. 226/TASK 70-52-11-991-175)
R
EFF :
001-012, 014-099, 70-52-11
Page 233
May 01/06
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Scored
Figure 226/TASK 70-52-11-991-175
R
EFF :
001-012, 014-099, 70-52-11
Page 234
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Scratch
Figure 227/TASK 70-52-11-991-176
R
EFF :
001-012, 014-099, 70-52-11
Page 235
May 01/06
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Sheared
Figure 228/TASK 70-52-11-991-177
R
EFF :
001-012, 014-099, 70-52-11
Page 236
May 01/06
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Skidding
Figure 229/TASK 70-52-11-991-178
R
EFF :
001-012, 014-099, 70-52-11
Page 237
May 01/06
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Spalled
Figure 230/TASK 70-52-11-991-179
R
EFF :
001-012, 014-099, 70-52-11
Page 238
May 01/06
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Stretched Growth The part is made larger as a result of
conditions of operation.
Subtask 70-52-11-918-051
-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Not inspected -
R
EFF :
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Page 239
May 01/06
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Torn
Figure 231/TASK 70-52-11-991-180
R
EFF :
001-012, 014-099, 70-52-11
Page 240
May 01/06
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Clearance end - -
too much
Damaged during - -
transit
Deterioration - -
in storage
R
EFF :
001-012, 014-099, 70-52-11
Page 241
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Mis-positioned Mis-aligned, The incorrect installation of a part
reversed, cocked which results in damage to the part or
related parts.
Received - -
disassembled
Time expiration Part retired The part is not used because of a time
limit.
R
EFF :
001-012, 014-099, 70-52-11
Page 242
May 01/06
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-------------------------------------------------------------------------------
TYPE OF DAMAGE RELATED DATA RELATED CONDITION
-------------------------------------------------------------------------------
Voltage - none - Caused because of an unwanted current
- (circuit path to ground or between leads of
shorted or circuits that are usually at a different
grounded) voltage.
Subtask 70-52-11-918-052
1
_ Failure at the joint between the adhesive and the surface
layer of the honeycomb. Adhesive stays on the honeycomb but
not on the related position on the surface layer.
(Ref. Fig. 233/TASK 70-52-11-991-182, 234/TASK 70-52-11-991-
183)
2
_ Failure at the joint between the adhesive and the honeycomb.
The adhesive stays on the surface layer but not on the
honeycomb. This is usually known as pull out.
(Ref. Fig. 233/TASK 70-52-11-991-182)
R
EFF :
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Page 243
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Unbond
Figure 232/TASK 70-52-11-991-181
R
EFF :
001-012, 014-099, 70-52-11
Page 244
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Unbond
Figure 233/TASK 70-52-11-991-182
R
EFF :
001-012, 014-099, 70-52-11
Page 245
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R
EFF :
001-012, 014-099, 70-52-11
Page 246
May 01/06
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R
EFF :
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Page 247
May 01/06
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NOTE : Unbond which occurs in composites can also occur in
____
honeycomb structures with metal perforate and
non-perforate surface layers.
(2) Delaminated
This is the separation of layers in a composite laminate.
(Ref. Fig. 236/TASK 70-52-11-991-185)
NOTE : Cracks can occur in locations that are filled or have large
____
quantities of resin. These are only surface defects and must
be correctly identified from cracks in the composite laminate.
(4) Fretted
This is seen as a rubbed surface with the protection removed from the
fibers, this can result in broken fibers.
(Ref. Fig. 239/TASK 70-52-11-991-187)
(5) Eroded
This is seen as the removal of the surface resin layer caused because
of the effects of weather. When the protection is removed from the
fibers it can make the surface rough. It is possible for the fibers
to become eroded.
(Ref. Fig. 238/TASK 70-52-11-991-188)
(6) Cavity
This is an empty space that occurs usually in the surface layers with
a large quantity of resin or infilled locations.
(Ref. Fig. 238/TASK 70-52-11-991-188)
R
EFF :
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Page 248
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Delaminated
Figure 236/TASK 70-52-11-991-185
R
EFF :
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Page 249
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Cracked/Split
Figure 237/TASK 70-52-11-991-186
R
EFF :
001-012, 014-099, 70-52-11
Page 250
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R
EFF :
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Page 251
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Fretted
Figure 239/TASK 70-52-11-991-187
R
EFF :
001-012, 014-099, 70-52-11
Page 252
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Impact Damage
Figure 240/TASK 70-52-11-991-189
R
EFF :
001-012, 014-099, 70-52-11
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(b) Blunt object
Usually delamination of the layers with a possible related split,
crack or unbond. Damage usually extends out of the immediate
location of the damage.
(Ref. Fig. 240/TASK 70-52-11-991-189)
(a) Blistered
This is bubbles on the surface caused because of local
delamination below the surface layer.
(Ref. Fig. 242/TASK 70-52-11-991-191)
(b) Scorched
This is seen as a change in color of the surface layer.
R
EFF :
001-012, 014-099, 70-52-11
Page 254
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Torn Fibers
Figure 241/TASK 70-52-11-991-190
R
EFF :
001-012, 014-099, 70-52-11
Page 255
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Blistered
Figure 242/TASK 70-52-11-991-191
R
EFF :
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Page 256
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Scorched
Figure 243/TASK 70-52-11-991-192
R
EFF :
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POWER PLANT WIRING STANDARD PRACTICES - ATA INDEX - DESCRIPTION AND OPERATION
_____________________________________________________________________________
1. General
_______
R
All the data in Chapter/Section 70-71 are related to the V2500 Power Plant
only. The location of the data for the repair of all the harness connectors
and wires is shown below.
|--------------------------------------------------|------------|-----------|
| SUBJECT | CH-SE-SU | IAE NO. |
|--------------------------------------------------|------------|-----------|
| General - V2500 Power Plant | 70-71-01 | - |
|--------------------------------------------------|------------|-----------|
| Vendor Codes, Names and Addresses | 70-71-02 | - |
|--------------------------------------------------|------------|-----------|
| Connector/Insert Arrangement | 70-71-12 | - |
|--------------------------------------------------|------------|-----------|
| Backshell Lockwire Procedure | 70-71-13 | VRS3900 |
|--------------------------------------------------|------------|-----------|
| Wire Harness Lacing Procedure | 70-71-14 | VRS3901 |
|--------------------------------------------------|------------|-----------|
| Backshell and Connector | | |
| Replacement Procedure | 70-71-20 | VRS3902 |
|--------------------------------------------------|------------|-----------|
| Contact Replacement Procedure | 70-71-21 | VRS3903 |
|--------------------------------------------------|------------|-----------|
| Wire Insulation Repair Procedure | 70-71-22 | VRS3904 |
|--------------------------------------------------|------------|-----------|
| Wire Splice Repair Procedure | 70-71-23 | VRS3905 |
|--------------------------------------------------|------------|-----------|
| Shielded Wire Replacement | | |
| Procedure | 70-71-24 | VRS3906 |
|--------------------------------------------------|------------|-----------|
| EGT, T2.6 and T3 Electrical Harnesses | | |
| Terminal Lug Repair Procedure | 70-71-25 | VRS1801 |
|--------------------------------------------------|------------|-----------|
R NOTE : For further details, refer to CMM: Electrical Harnesses and Cables:
____
CMM-EHC-V2500-1IA
R NOTE : For wire details, refer to AWL chapter 00, section INTRO, step 4.E
____
R
EFF :
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Page 1
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2. __________________
Repair effectivity
|-------------|-----------|-------------------------| ------------------------|
| | | | |
| IPC REF.N0. | FIG/ITEM | NOMENCLATURE | APPLICABLE IAE |
| | | | REPAIR N0. |
|-------------|-----------|-------------------------| ------------------------|
R | 23-44-41 | 80/001 | Interphone Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-11-43 | 80/060 | P2/T2 Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-11-43 | 80/110 | P2/T2 Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-51-41 | 80/001 | EEC Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-51-42 | 83/001 | EEC and Ignition | |
| | | Supply Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-51-43 | 83/010 | General Services Harness| VRS3900 thru VRS3906 |
| | | | |
| 71-51-44 | 80/010 | Ignition Supply Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-52-41 | 81/001 | Core Services Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-52-41 | 81/010 | Fire Detection System A | |
| | | Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-52-41 | 81/010 | Cabin Services Harness | VRS3900 thru VRS3906 |
| | | | |
R | 71-52-42 | 81/230 | Fire Detection Sytem B | |
| | | Harness | VRS3900 thru VRS3906 |
| | | | |
| 71-52-43 | 80/010 | EEC Core Harness | VRS3900 thru VRS3906, |
| | | | and VRS1801 |
| | | | |
R | 71-52-44 | 80/020 | EEC Link Core Harness | VRS3900, VRS3902, |
| | | | VRS3903, VRS1801 |
| | | | |
R | 71-52-45 | 80/770 | EGT Harness | VRS3900, VRS3902, |
| | | | VRS3903, VRS1801 |
| | | | |
| 78-32-47 | 80/250 | L/H Thrust Reverser | |
| | | Wiring Harness | VRS3900 thru VRS3906 |
| | | | |
| 78-32-77 | 80/230 | R/H Thrust Reverser | |
| | | Wiring Harness | VRS3900 thru VRS3906 |
|-------------|-----------|-------------------------|-------------------------|
R
EFF :
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Page 2
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GENERAL - POWER PLANT - DESCRIPTION AND OPERATION
_________________________________________________
R 1. _________________
V2500 POWER PLANT
A. General
(1) All the power plant components and connectors are identified by a
R Functional Item Number referred to as the FIN.
(2) All the connectors are of the rear release type. All the contacts are
removed and inserted from the rear of the connector. This allows
R individual replacement of crimp contacts without damage to the
R connector.
(3) The connectors have backshells to relieve stress and prevent force on
the cable leads at the contact joints. The individual circuit shields
R (braided layer) connect to the backshell ground interface. The
R backshells have a grounding ferrule which goes into the body of the
R backshell and gives a full peripheral ground termination.
(4) The manufacturer requirements of the connectors are more than the
military specification. When you order a connector, you must order by
R the connector part number and vendor code only. Do not order by the
R military specification number.
(5) You must inspect each cable assembly before you disassemble the
assembly.
(a) Examine each cable assembly for the conditions that follow:
1
_ Cable for chafed insulation or worn braid
2
_ Cable for damaged sleeves
3
_ Broken thermocouple terminals or lugs
R 4
_ Connectors for bent, broken or recessed contacts
5
_ Connectors for worn or stripped threads
R 6
_ Backshells for broken, worn or stripped threads.
(b) Replace all the detail parts that show too much damage. (Refer to
R the applicable removal, installation or test procedure in Chapter
R 70-71-20.).
R
EFF :
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(6) All the connectors are not the same. Carefully examine the connectors
R for the correct FIN, part number, and connection location to prevent
R possible cross-connection of the connectors.
R (7) A sharp bend, twist or pull can cause damage to the wires and wire
R bundles. This type of force can cause damage to the conductor.
R (9) You must replace a wire or cable with the same type of wire. To get
R the correct data on the wire type and wire length, you must refer to
the 92-90 Master Wire List. Refer to the applicable installation and
test procedure in Chapter 70-71-20.
(10) Wire Identification. All the wires are identified with a label on
each wire. The identification of the wire label number is shown
below.
Example of a wire identification code is 5A001W20
5 A 001 W 20
- - --- - --
5 - Manufacturer
__
5 = JAEC
8 = SHORTS
9 = ROHR
A - Individual loom
-
A thru W
001 - Wire number
---
W - Wire color code
--
B - Blue
F - Orange
R - Red
W - White
Y - Yellow
A - Alumel (Green)
C - Chromel (White)
20 - Wire gage number
--
R
EFF :
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R (11) Clip / Clamp Data:
R All clips must hold the harness in bundles, to make sure it cannot
R move through the clips.
R Always make sure that the wires and clip protection materials are not
R trapped when the clips are closed.
R Also the clips must not hold the bundles too tightly, because this
R causes damage to the clip bundles.
R When two or more harness bundles go through the same clip, the
R bundles must be parallel to each other, through the clip, to form one
R harness bundle.
R Because of known differences in the outer diameters of the harness
R bundles, the specified clips will possibly be too large or too small.
R It is thus permitted to use clips three clip sizes above or below the
R usual dimension. This procedure only applies to open wire and closed
R electrical harnesses.
R NOTE : Only clips from the same part number range must be specified
____
R and used.
R When the bundle dimension is between the specified clip steps, the
R larger clip must be used. The bundle diameter can then be increased
R with tape (Material No. V02-148).
R At general locations the clips must not be installed above the clip
R centerline tie mark, if available. They must be installed on the
R correct side of the tie mark in the limits of the clip area.
EFF :
001-012, 014-099, 70-71-01
Page 3
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VENDOR CODES, NAMES AND ADDRESSES - DESCRIPTION AND OPERATION
_____________________________________________________________
1. General
_______
This chapter gives all the supplier code numbers, names and addresses that
are used in Chapters 70-71.
------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| | |
| F0225 | Souriau et EIE SA United Kingdom outlet: |
| | Div Connexion Et Spatial Souriau UK Ltd. |
| | BP 410 Snakely Mill |
| | 92103 Boulogne Billancourt Loudwater High Wycombe |
| | Cedex, France Buckinghamshire HP10 9QY England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 0ABG9 | Yokogawa Aviation Co. Ltd. |
| | 3-11-16 Kagiyama, Iruma-Shi |
| | |
|----------|-----------------------------------------------------------------|
| | |
| S5217 | Nippon Oil Seals Co. Ltd. |
| | 12-15 Shiba Diamon-1 |
| | Chome Minato-Ku |
| | Tokyo, Japan |
| | |
|----------|-----------------------------------------------------------------|
| | |
| U0425 | Pyle-National Ltd. |
| | Sherbrook Road |
| | Daybrook |
| | Nottingham NG5 6AT England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| U0546 | Kern Electrical Components Ltd. |
| | Orpheus House |
| | Callera Industrial Park |
| | Aldermaston |
| | Berkshire RG7 4QW England |
| | |
|----------|-----------------------------------------------------------------|
| | |
R
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------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| K1636 | European Outlet |
| | AMPS Inc. of Great Britain Ltd. |
| | Stanmore (London) |
| | Middlesex 929 547 England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| U1558 | Schlumberger Industries |
| | Weston UK Transducer Division |
| | 580 Great Cambridge Road |
| | Enfield |
| | Middlesex EN1 3RX England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 00779 | AMPS Inc. European Outlet: |
| | 2800 Fulling Mill AMPS Inc. of Great Britain Ltd. |
| | P. 0. Box 3608 Stanmore (London) |
| | Harrisburg, Pennsylvania Middlesex 929 547 England |
| | 17105 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 04963 | Minnesota Mining and Mfg. Co. |
| | Adhesive Coatings and Sealer |
| | Div. |
| | 6801 River Place Blvd |
| | Mail Stop A143-3N-01 |
| | Austin, Texax 94023 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 06090 | Ray Chem Corp. European Outlet: |
| | 300 Constitution Drive Ray Chem Ltd. |
| | Menlo Park, California 94025 Edison Road |
| | South Dorcan |
| | Swindon |
| | Wiltshire SN3 5HH England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 06324 | Glenair Inc. European Outlet: |
| | 1211 Air Way Glenair International Ltd. |
R
EFF :
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------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| | Glendale, California 91201 Park Works Park Road |
| | Mansfield Notts NG19 8EF |
| | England |
| | |
|__________|_________________________________________________________________|
| | |
| 07099 | Moxness Products Inc. |
| | 1914 Indiana St. |
| | Racine, Wisconsin 53405-3646 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 11139 | Deutsch Co. European Outlet: |
| | Engineered Connecting Devices Deutsch Compagnie |
| | 700 S . Hathaway Municipal Airport 10, rue Lionel |
| | Banning, California Terrau B.P.207-92502 |
| | 92220 Rueil Malmaison |
| | CEDEX France |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 11851 | Daniels Manufacturing Corp. |
| | 6103 Anno Avenue |
| | Orlando, Florida 32809-5033 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 14283 | Matrix science Corp. European Outlet: |
| | P.O. Box 3309 Matrix Science Corp. |
| | Torrance California Mill Lane |
| | 90503-3807 Alton |
| | Hampshire GU34 2QJ England |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 16902 | Simpson Electric Co. |
| | Simpson Instruments Div. |
| | 853 Dundee Ave. |
| | Elgin, Illinois |
| | 60120-3090 |
| | |
|----------|-----------------------------------------------------------------|
| | |
R
EFF :
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------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| 17549 | ITT Cannon Ltd. U.S. Outlet: |
| | 4 Cannon Court ITT Cannon Ltd. |
| | Whitby Electro Air Corp. |
| | Ontario L1N5VA Canada 2270 Marietta Blvd. N.W. |
| | Atlanta, Georgia 30325 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 2R306 | Davis Instrument Co., Inc. |
| | 20 Washington Ave. |
| | P.O. Box 120 |
| | Haddonfield, New Jersey |
| | 08033-3319 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 30119 | Ideal Industries Inc. |
| | 1008 Becker Place |
| | Sycamore, Illinois 60178 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 24655 | Genrad Inc. |
| | EMT Electronic Test Mfg. Group |
| | 300 Parker Ave. |
| | Concord, Massachusetts 01742 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 40912 | Mine Safety Appliances Co. |
| | 201 N. Braddock Ave. |
| | P.O. Box 430 |
| | Pittsburg, Pennsylvania 15230 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 49367 | Pyle-National Co. |
| | Div. of Brand-Rex Co. |
| | 1334 N. Kostner Ave. |
| | Chicago, Illinois |
| | 60651-1605 |
| | |
|----------|-----------------------------------------------------------------|
R
EFF :
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------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| | |
| 53655 | Scott Aviation |
| | Div. Figgie International Inc. |
| | 225 Erie St. |
| | Lancaster, New York 14086-9501 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 56501 | Thomas and Betts Corp. |
| | 920 Route 202 |
| | Raritan, New Jersey 08869-1420 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 58164 | Astro Tool Corp. |
| | 21615 S.W. |
| | Tualatin Valley Highway |
| | Beaverton, Oregon 97006-1329 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 59364 | Garrett Fluid Systems A Unit |
| | of Allied Systems |
| | 1300 West Warner Road |
| | P.O. Box 22200 |
| | Tempe,AZ 85282 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 71468 | ITT Cannon Division |
| | ITT Corp. |
| | 666 East Dyer Road |
| | Santa Ana, California 90602 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 74116 | New England Electric Wire Corp. |
| | 365 Main St. |
| | Lisbon, New Hampshire 03585 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 77820 | Amphenol Products |
R
EFF :
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------------------------------------------------------------------------------
| SUPPLIER | |
| CODE N0. | SUPPLIER NAMES AND ADDRESSES |
------------------------------------------------------------------------------
| | Bendix Connector Operations |
| | 40-60 Delaware Ave. |
| | Sidney, New York 13838 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 80164 | Keithley Instruments Inc. |
| | 28775 Aurora Rd. |
| | Cleveland, Ohio 44139 |
| | |
|----------|-----------------------------------------------------------------|
| | |
| 82110 | Gudebrod Inc. |
| | 262 King St. |
| | P.O. Box 357 |
| | Pottstown, Pa. 19464 |
| | |
|__________|_________________________________________________________________|
| | |
| 94021 | Mitsubishi Heavy Industires |
| | Kobe, Japan |
| | |
------------------------------------------------------------------------------
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CONNECTOR/INSERT ARRANGEMENT - DESCRIPTION AND OPERATION
________________________________________________________
1. General
_______
A. Description
This chapter gives the description, part numbers, and insert arrangements
of the connectors that follow which are used on the V2500 Power Plant.
- ASN-E0442/0444 connector series
- BSK connector series
- D38999 connector series
- T3K connector series
- M83723 connector series
- 892 connector series
- 981 connector series
- ESC10 connector series
B. Insert Arrangement
The insert arrangement is determined by the connector shell size and the
contact arrangement.
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2. _________________________
ASN E0444/0442 Connectors
ASN - E0442 SE 08 - 03 P N
------------- -- -- -- - -
ASN - Connector Type
--- E0442 = Shield plug with ratchet (self-locking)
E0444 = Square flange receptacle
SE - Class
-- SE = 500 deg. F (260 deg. C) cyclic stainless steel
08 - Shell Size
-- 08, 10, 12, 14, 16, 20
03 - Contact Arrangement
-- Refer to Figures 001 and 002
P - Contact Type
- P = Pin
S = Socket
N - Position/Polarization Code
- N = Normal,
6, 7, 8
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3. ______________
BSK Connectors
BSK - 12 F 12 - 20 S D 08 - (Y126)
--- -- - -- -- - - -- ------
BSK - Connector Type
--- BSK = Threaded, stainless steel
firewall qualified to Boeing Co.
BACC63BR/BT specifications
(O ring designation)
12 - Shell Style
-- 12 = Threaded non-decoupling plug (self-locking)
17 = Square flange receptacle
F - Shell Modification
- F = 360 degree accessory
teeth with grounding
12 - Shell Size
-- 12, 14, 16, 18, 22, 24, 28
20 - Insert Arrangement
-- Refer to Figures AEM0, AGM0 and AJM0
S - Contact Style
- P = Pin
S = Socket
D - Contact Finish/Nomenclature
- D = Gold by MIL-C-39029
08 - Alternate Keying
-- Omit for normal, 06, 07, 08, 09
(Y126) - Variations
------ Y126 = Contact marking by
MIL-C-83723, MIL-C-83733,
and MIL-C-83734 (Required
for all V2500 power plant
connectors)
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4. _________________
D38999 Connectors
D38999 /26 K A 98 S N
------ --- - - -- - -
D38999 - Connector Type
------
/26 - Shell Style
--- 26 = Threaded non-decoupling plug (self-locking)
K - Class
- K = Stainless steel firewall
A - Shell Size
- A = 09
B = 11
G = 21
98 - Insert Arrangement
-- Refer to Figure ALM0
S - Contact Style
- P = Pin
S = Socket
N - Alternate Keying
- N = Normal,
D
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5. ______________
T3K Connectors
T3 K - 12 09 - 98 S A
-- - -- -- -- - -
T3 - Connector Line
--
K - Class
- K = Stainless steel firewall
12 - Shell Style
-- 12 = Threaded non-decoupling plug (self-locking)
09 - Shell Size
-- 09, 11, 13, 15, 17, 21
98 - Insert Arrangement
-- Refer to Figures ANM0, APM0 and ARM0
S - Contact Style
- P = Pin
S = Socket
A - Alternate Keying
- N = Normal,
A, B, C, D, E
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6. _________________
M83723 Connectors
M83723 - 83 K 16 10 N
------ -- - -- -- -
M83723 - Connector Type
------
83 - Shell Style
-- 83 = Square flange receptacle
95 = Stainless steel plug (self-locking)
K - Class
- K = Stainless steel firewall
16 - Shell Size
-- 10, 16
10 - Insert Arrangement
-- Refer to Figure 010
N - Alternate Keying
- N = Normal
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7. ______________
892 Connectors
892 - 26 K - 14S 5 - S - N
--- -- - --- - - -
982 - Connector Type
---
26 - Configuration
-- 26 = Coupling plug (self-locking)
K - Class
- K = Fire resistant (standard)
14S - Shell Size
--- 14S
5 - Insert Arrangement
- Refer to Figure AVM0
S - Contact Style
- S = Socket
N - Insert Position
- Blank = Normal
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8. ______________
981 Connectors
981 6 KS 10SL - 3 S
--- - -- ---- - -
981 - Connector Type
---
6 - Configuration
- 6 = Coupling plug (self-locking)
KS - Class
-- KS - Firewall, stainless steel shell,
passivated, non-flammable hard
dielectric and fluid resistant
insert
10SL - Shell Size
---- 10SL
3 - Insert Arrangement
- Number of Contacts = 3
Size of Contacts = No. 16
S - Contact Style
- S = Socket
- Insert Position
- Blank = Normal
9. _______________________________________________________________________
The ESC10 connector sreies agree to MIL-C-83723 Series III K connector.
ESC 10 KE 0 12 03 P 6 0
--- -- -- - -- -- - - -
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ESC - Connector Type
ESC = Stainless Steel Shield plug with ratchet (self-locking)
KE - Class
-- KE = Sealed plug with housing in passivated stainless steel,
crimped contacts, fire resistant, with a maximun operating
temperature of 500 deg F (260 deg C).
SE = Sealed plug with housing in passivated stainless steel,
crimped contacts, fire resistant, plug with RFI screening
ring with a maximun operating temperature of 500 deg F
(260 deg C).
0 - Shell Style
- 0 and 6
12 - Sheel Size
-- 12,14,16,18,22,24,28
03 - Contact Arrangement
-- Refer to Figures 004,005 and 012
P - Contact Type
- P = Pin
S = Socket
6 - Polarization Code
- N = Normal,
6,7,8,9
0 - Variant Identifier
- 0 = Basic connector
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BACKSHELL LOCKWIRE PROCEDURE - DESCRIPTION AND OPERATION
________________________________________________________
1. General
_______
- This chapter gives the procedure to lockwire the coupling nut, shell, and
the strain relief clamp and coupling nut which are the detail parts of the
backshell assembly.
- Consumable materials can be replaced with equivalent items.
2. __________________
Standard equipment
- None
3. ___________________
Consumable material
-------------------------------------------------------------------------------
| REFERENCE | DESIGNATION |
-------------------------------------------------------------------------------
| V02-127 | Lockwire (MS9226-03) |
| V02-138 | Lockwire (AS44725-01) |
| V02-141 | Lockwire (AS3214-02) |
| V02-146 | Lockwire (MS20995-C20) |
| V02-176 | Lockwire (MS20995-N20) |
|-----------------------------------------------------------------------------|
4. ________________________________
Standard Practices for Lockwires
A. Procedure
(1) Lockwire is used to safety two or more parts together. It must also
be installed so that if the locked part tries to come loose, more
tension will be applied to the lockwire.
(3) A maximum of three parts can be lockwired with the same wire.
(5) It is not necessary to twist the wire if the distance between the two
holes is 5 mm (0.19 in.) or less.
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(6) When you safety the last part, continue to twist the lockwire to make
an end-piece 20 mm (0.78 in.) in length. Bend the end-piece to make
sure that it cannot become caught, then cut-off all the unwanted
lockwire. Always discard the unwanted lockwire, so that it cannot
cause damage.
(7) Use the applicable size lockwire to the correct hole size and the
correct number of twist to the inch (25,4 mm).
-------------------------------------------------------------------------------
| Lockwire | Wire Diameter | Twist to | Recommended |
| Number | Inch (mm) | the Inch | Hole Diameter |
| | | (25,4 mm) | Inch (mm) |
-------------------------------------------------------------------------------
| V02-138 | 0.019 - 0.021 | 9 - 12 | 0.037 - 0.057 |
| (AS44725-01) | (0,483 - 0,533) | | (0,094 - 1,44) |
| | | | |
| V02-127 | 0.024 - 0.026 | 9 - 12 | 0.060 - 0.080 |
| (MS9226-03) | (0,610 - 0,660) | | (1,53 - 2,03) |
| | | | |
| V02-141 | 0.030 - 0.034 | 7 - 10 | 0.060 - 0.080 |
| (AS3214-02) | (0,770 - 0,860) | | (1,53 - 2,03) |
| | | | |
| V02-146 | 0.019 - 0.021 | 9 - 12 | 0.037 - 0.057 |
| (MS20995-C20)| (0,483 - 0,533) | | (0,094 - 1,44) |
| | | | |
| V02 - 176 | 0.029 - 0.021 | 9 - 12 | 0.037 - 0.057 |
| (MS20995-N20)| (0,483 - 0,533) | | (0,094 - 1,44) |
|-----------------------------------------------------------------------------|
5. _____________________________
Backshell Lockwire Procedures
Safety the backshell detail parts with lockwire by one of the procedures
that follows. Refer to step (1) or step (2) for the applicable backshell
type.
A. Procedure
(a) Cut a piece of new lockwire to safety the coupling nut and shell
and the strain relief clamp and coupling nut screw.
(Ref. Fig. 001)
(b) Put the wire through the hole in the shell and coupling nut.
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Backshell Lockwiring
Figure 001
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Backshell Lockwiring
Figure 002
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(c) Twist the wire. Do not pull the wire too much.
(e) Put one of the wires through the center hole in a direction that
tightens and twist the wire.
(f) Separate the twisted wire at one of the two screws on the strain
relief clamp and coupling nut.
(g) Put one of the wires through the screw hole in a direction that
tightens and twist the wire to make a wire end-pièce.
(j) Cut a piece of new lockwire to safety the shell center hole to
the screw on the strain relief clamp and coupling nut.
(Ref. Fig. 003)
(k) Put the wire through the center hole in the shell.
(l) Twist the wire. Do not pull the wire too much.
(m) Separate the twisted wire at the screw hole on the strain relief
clamp and coupling nut.
(n) Put one of the wires through the screw hole in a direction that
tightens and twist the wire to make a wire end-piece.
(a) Cut a piece of new lockwire to safety the coupling nut to the
shell.
(b) Put the wire through the hole in the coupling nut.
(c) Twist the wire. Do not pull the wire too much.
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Backshell Lockwiring
Figure 003
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Backshell Lockwiring
Figure 004
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(e) Put one of the wires through the shell hole in a direction that
tightens and twist the wire to make an end-piece.
(h) Cut a piece of new lockwire to safety the shell to the strain
relief clamp and coupling nut flange hole.
(i) Put the wire through the same hole in the shell that you safetied
before.
(j) Twist the wire. Do not pull the wire too much.
(k) Separate the twisted wire at one of the two holes in the strain
relief clamp and coupling nut flange hole.
(l) Put one of the wire through the hole in a direction that tightens
and twist the wire to make an end-piece.
(o) Cut a piece of new lockwire long enough to safety the screw to
the strain relief clamp and coupling nut flange hole.
(p) Put the wire through the hole in one of the two screws in a
direction that tightens.
(q) Twist the wire. Do not pull the wire too much.
(r) Separate the twisted wire at the hole in the strain relief clamp
and coupling nut flange.
(s) Put the wire through the hole in the clamp flange in a direction
that tightens and twist the wire to make a wire end-piece.
(v) Do steps (0) thru (u) for the screw that remains in the strain
relief clamp and coupling nut.
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WIRE HARNESS LACING PROCEDURE - DESCRIPTION AND OPERATION
_________________________________________________________
1. _______
General
- This chapter gives the procedure to lace the wire harness after the
replacement of an individual wire bundle or damaged lacing.
- Consumable materials can be replaced with equivalent items.
2. Standard
__________________
Equipment
- None
3. ___________________
Consumable Material
|-------------|------------------|-------------------------------------------|
| Part No. | Supplier Code | Designation |
|-------------|------------------|-------------------------------------------|
| 18DR | 82110 | Tape, Lacing (black) |
| 718G | 82110 | Tape, Lacing (white) |
| TTL20A | S5217 | Thermotite No. 200 (black) |
|-------------|------------------|-------------------------------------------|
4. __________________________________________
Standard Practices for Wire Harness Lacing
A. Procedure
(1) Use the PN 718G Lacing Tape (white) for general lacing of the wire
harness. Use the PN 18DR Lacing Tape (black) on the wire harness to
show the clamp positions on the harness.
NOTE : Do not use lacing tape on any wire harness that does not have
____
lacing tape installed before you repaired the harness, such as
wire harnesses with all wire braid or tape wrap.
(2) Lace the wire bundles in a neat arrangement and the lacing must not
be loose.
(3) The distance between the individual laces on the wire bundles is 50.8
mm (2 in.) maximum.
(Ref. Fig. 001)
(4) Use a clove hitch knot to lace the wire bundles and then tie a square
knot to hold the lacing.
(6) The wire harness must be laced two times at the same position when
the harness is more than 38.1 mm (1.50 in.) in diameter.
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Wire Bundle
Figure 001
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(7) All wire bundles break-outs must be in the same plane as the bundle
center line and go along the same direction of the break-out.
(Ref. Fig. 002)
All the wire bundles must be laced like the figure.
(8) The wires in the harness groups must be put as straight as possible,
with a minimum of twists before you lace the harness.
(Ref. Fig. 003)
(9) Cut the lacing tape ends to a minimum of 8 mm (0.31 in.) from the
knot.
5. General
______________
Lacing
Lace the wire harness by steps 1 thru 8. Use PN 718G Lacing Tape. Lace the
wire harness two times at the same position when the harness is more than
38.1 mm (1.50 in.) in diameter by step 9.
(Ref. Fig. 004)
6. Lacing
____________________________
with Two Wire Bundles
Lace the wire harness when there are two wire bundles in a harness assembly.
(Ref. Fig. 003)
A. Procedure
(1) Cut a piece of PN 718G Lacing Tape to lace the wire bundle.
(a) Start the lacing tape end B at the top of the No. 1 bundle.
(b) Wind end B of the lacing tape around the No. 1 bundle in a
counterclockwise direction one complete turn.
(d) Wind end B around the No. 2 bundle in a clockwise direction one
turn and put it between No. 1 and No. 2 bundles.
(f) Do steps (a) thru (e) until you wind the bundles six times. Refer
to step 2.
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(g) Wrap end B around the six laces between the No. 1 and No. 2
bundles three turns. Refer to step 3.
(i) Cut the tape ends A and B to 8 mm (0.31 in.) minimum from the
knot.
7. Lacing
______________________________
with Three Wire Bundles
Lace the wire harness when there are three wire bundles in a harness
assembly.
(Ref. Fig. 005)
A. Procedure
(1) Cut a piece of PN 718G Lacing Tape to lace the wire bundles.
(2) Lace the No. 1, No. 2, and No. 3 wire bundles together.
(a) Start the lacing tape end B at the top of the No. 1 bundle. Refer
to step 1.
(b) Wind end B of the lacing tape around the No. 1 bundle in a
counterclockwise direction one complete turn.
(d) Wind end B around the No. 2 bundle in a clockwise direction and
between the No. 2 and No. 3 bundles.
(h) Do steps (a) thru (g) until you wind the bundles six times. Refer
to step 2.
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(i) Wind end B around the six laces between the No. 2 and No. 3
bundles three complete turns. Refer to step 3.
(j) Continue to wind end B around the six laces between the No. 1 and
No. 2 bundles three complete turns. Refer to step 3.
(l) Cut ends A and B to 8 mm (0.31 in.) minimum from the knot.
8. Lacing
______________________________________________
a Clamp Position on a Harness Assembly.
(Ref. Fig. 004, 006)
A. Procedure
(a) Lace the datum clamp lacing positions 8.5 mm (0.33 in.) on each
side of the datum clamp position. Use PN 18DR Lacing tape.
(a) Lace the general clamp position with PN 18DR Lacing Tape.
(c) Lace the general lacing positions with PN 718G Lacing Tape.
(d) Lace the general lacing positions 25.4 mm (1 in.) on each side of
the general clamp position by steps 1 thru 8.
(e) Coat the general and datum lacing tape knot ends with TTL20A
Thermotite or equivalent.
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CONNECTOR, CONTACT AND BACKSHELL REPLACEMENT PROCEDURE
______________________________________________________
DESCRIPTION AND OPERATION
_________________________
1. General
_______
- This chapter gives the procedure for the replacement of a connector and
backshell on a cable assembly. Refer to AWL ATA 92-10 for connectors and
backshell part numbers and ATA 92-20 for pin numbers equipment list. Refer
to Chapter 70-71-12 for the connector contact/insert arrangement.
- Standard equipment and consumable material can be replaced with equivalent
items.
2. __________________
Standard equipment
-----------------------------------------------------------------------------
| | Supplier | | |
| Part No. | Code | Nomenclature | Application |
|------------------|----------|----------------------|------------------------|
| BT-BS-611 | 11815 | Strap Wrench |Removal and Installation|
| TG-70 | 11815 | Strap Wrench |of the backsshells |
| 600-400 | 06324 | Torque Wrench | |
| | 11851 | | |
| | | | |
| M81969/8-05 | 11851 | Insertion Tool 20 ga.|Removal and Insertion of|
| M81969/8-06 | 11851 | Removal Tool 20 ga. |the contacts |
| M81969/14/02 | F0225 | Removal and Insertion| |
| | 11851 | Tool 16 ga. | |
| | 14283 | | |
| | 49367 | | |
| M81969/14/03 | F0225 | Removal and Insertion|Removal and Insertion of|
| | 11851 | Tool 20 ga. |the contacts |
| | 14283 | | |
| | 49367 | | |
| MS27495A16 | 11851 | Insertion Tool 16 ga.|Removal and Insertion of|
| MS27495A20 | 11851 | Insertion Tool 20 ga.|the contacts |
| MS27495R16 | 11851 | Removal Tool 16 ga. | |
| MS27495R20 | 11851 | Removal Tool 20 ga. | |
| | | | |
| Model 160B | 80164 | Digital Multimeter |Use to measure |
| | | |continuity and point-to-|
| | | |point circuits |
| | | | |
| Model 1863 | 24655 | Megohmmeter |Use to measure |
| | | |insulation resistance |
| | | | |
| HT210-16 | 11851 | Retention Test Toll |Use to test the 16 ga. |
| 67-016-02 | 11851 | Replacement Pin Tip |contact retention |
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-----------------------------------------------------------------------------
| | Supplier | | |
| Part No. | Code | Nomenclature | Application |
|------------------|----------|----------------------|------------------------|
| 68-016-01 | 11851 | Replacement Socket | |
| | | Tip | |
| | | | |
| HT210-20 | 11851 | Retention Test Tool |Use to test the 20 ga. |
| 67-020-02 | 11851 | Replacement Pin Tip |contact retention |
| 68-020-01 | 11851 | Replacement Socket | |
| | | Tip | |
|------------------|----------|----------------------|------------------------|
3. ___________________
Consumable Material
-----------------------------------------------------------
| | Supplier | |
| Part No. | Code | Designation |
|--------------------|----------|-------------------------|
| Scotch No. 361 | 04963 | Tape, glass cloth |
| 20-90426-13 | 0ABG9 | Braid, Knit mesh |
| | | |
|--------------------|----------|-------------------------|
4. ___________________________________________
Removal of the Backshell from the Connector
A. Procedure
(Ref. Fig. 001)
(1) Remove the lockwire from the shell, strain relief clamp and coupling
nut, and the two screws.
(3) Remove or loosen the screws from the strain relief clamp and coupling
nut.
(4) Remove the strain relief clamp and coupling nut from the backshell
with a PN BT-BS-611 or BT-70 Strap Wrench.
(5) Move the strain relief clamp and coupling nut to the rear over the
cables. If applicable, remove the glass cloth tape.
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Backshell Removal.
Figure 001
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(7) Move the grounding ferrule or the washer, ring, split ring, and tube
to the rear over the cables enough to permit the shell to be removed.
(8) Remove the coupling nut from the connector with a strap wrench. Move
the shell to the rear over the cables.
5. __________________________________________
Removal of the Contacts from the Connector
A. Procedure
(Ref. Fig. 002)
(1) Apply a small piece of tape to each wire and write on the tape the
number of the connector hole from which the wire came.
(2) Use the applicable contact removal tool that is listed in the
standard equipment for the correct contact gage.
(b) Move the tool back on the wire while you hold against the wire at
the connector opening. The wire will move into the slot of the
tool.
(c) Push the tool along the wire into the rear of the connector until
it touches the bottom of the connector.
NOTE : When the tool touches the bottom of the connector it will
____
expand the collet from the contact to permit the contact
to be released from the connector.
(d) While you keep light pressure on the tool, hold the wire against
the serrated shoulder of the tool and remove both the wired
contact and tool.
(e) Do steps (a) thru (d) until you remove all the contacts.
6. _________________________________________
Replacement of the Connector or Backshell
NOTE : Refer to Chapter 20-71-10 for the Functional Item Number (FIN) and
____
connector part number of Chapter 20-71-11 for the backshell part
number.
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Contact Removal.
Figure 002
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7. _______________________________________________
Installation of the Contacts into the Connector
A. Procedure
(Ref. Fig. 003)
(1) If the backshell detail parts were removed install the parts on the
cable assembly by the applicable illustration.
(2) Move the backshell detail parts to the rear over the cable assembly
to permit the contacts to be inserted in the connector.
(3) Use the applicable contact insertion tool given in the standard
equipment for the correct contact gage.
(4) If the connector is replaced, examine the connector part number and
make sure that it agrees with the correct FIN.
(5) When you install the contacts you must start with the wire in the
center connector cavity.
(a) Put the wire between the slot and squeeze the wire into the slot
at the tool tip. Make sure the wire is in the slot at the tool
tip.
(b) Pull the wire back through the tool until the tip seats on the
rear shoulder of the crimp contact.
(b) Use the mark on the wire to identify the correct contact
(pin/socket) location in the connector.
(c) Install the wired contact into the correct cavity at the rear of
the connector with a strong and equal pressure.
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Contact Removal.
Figure 003
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CAUTION: IF TOO MUCH PRESSURE IS USED WHEN YOU INSTALL THE CONTACT INTO THE
CONNECTOR, DAMAGE TO THE CONNECTOR COLLET TINES CAN OCCUR.
NOTE : The click sound is made by the tines on the collet as they
____
lock in position behind the contact shoulder. This locks
the contact in the connector collet.
(e) Lightly pull back on the wire to feel if the contact is locked in
the collet.
(8) Do steps (6) and (7) until all the contacts are installed.
8. ______________________
Contact Retention Test
A. Procedure
CAUTION: EXERCISE CARE WHEN TESTING CONTACTS TO PREVENT DAMAGE TO THE CONTACT,
CONNECTOR GROMMET OR RETENTION TEST TOOL.
(2) Use the applicable retention test tools and replacement pin and
socket tools that are listed in the standard equipment for the
correct contact gage.
(3) Put the 16 or 20 gage retention test tool and replacement tip on the
contact so they are in a straight line.
(a) Use the pin replacement tips when you do a test of the socket
contacts.
(b) Use the socket replacement tips when you do a test of the pin
contacts.
(4) Hold this position when you do a test on each contact. This will give
the most accurate retention force reading.
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(5) With the retention test tool in position on the contact do the test
that follows:
(b) At this point 44.5 N (10 lbf.) of pressure has been applied.
(c) If the contact is still firmly held in the same position, the
contact retention is satisfactory.
(6) Do steps (3) thru (5) until all the contacts are tested.
9. ______________________________________________
Installation of the Backshell to the Connector
A. Procedure
(Ref. Fig. 001)
(2) Move the coupling nut and shell forward over the cables.
(3) Align the mark you made before on the backshell with the connector
master keyway.
(4) Install the coupling nut to the connector and tighten with a PN
BT-BS-111 or TG-70 Strap Wrench.
(5) Move the grounding ferrule or the tube, split ring, ring, and washer
forward over the cables and into the shell. Make sure the wire braid
is held under the grounding ferrule or split ring.
(6) Move the strain relief clamp and coupling nut forward over the cables
to the shell.
(8) TORQUE the coupling nut to 10 lbf.in. (1.13 Nm) with a strap wrench
and a PN 600-400 Torque Wrench.
(9) Make sure all of the twists and bends are out of the cable.
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(10) Wrap the cable with Scotch No. 361 Tape under the strain relief clamp
for the correct build-up under the clamp.
(12) TORQUE the two screws to between 10 and 20 lbf.in. (1.13 and 2.26
Nm).
10. _________________________
Backshell Continuity Test
A. Procedure
11. __________________________
Insulation Resistance Test
A. Procedure
Do an insulation resistance test on all the repaired circuits. Use Model
1863 Megohmmeter or equivalent.
CAUTION: YOU MUST DISCONNECT ALL THE CONNECTORS WHICH HAVE A RELATION TO THE
CIRCUITS IN THE CONNECTOR THAT IS TESTED. FAILURE TO DO THIS WILL
CAUSE UNSATISFACTORY RESISTANCE INDICATIONS AND POSSIBLE DAMAGE TO
THE CIRCUITS.
(1) Do the insulation resistance test between each pair of wires that
have been repaired.
(3) Connect one test lead of the megohmmeter to the contact (pin or
socket) of one of the repaired wires. Connect the other test lead to
the contact (pin or socket) of the other repaired wire.
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(5) Do the insulation resistance test between each repaired wire and the
braided shield.
(7) Do the insulation resistance test between each repaired wire and the
backshell.
(9) Connect one test lead of the megohmmeter to the backshell body of the
connector. Connect the other test lead to the contact (pin or socket)
of the connector.
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CONTACT REPLACEMENT PROCEDURE - DESCRIPTION AND OPERATION
_________________________________________________________
1. General
_______
2. __________________
Standard equipment
-----------------------------------------------------------------------------
| | Supplier | | |
| Part No. | Code | Nomenclature | Application |
|------------------|----------|----------------------|------------------------|
| BT-BS-611 | 11815 | Strap Wrench |Removal and Installation|
| TG-70 | 11815 | Strap Wrench |of the backsshells |
| 600-400 | 06324 | Torque Wrench | |
| | 11851 | | |
| | | | |
| M81969/8-05 | 11851 | Insertion Tool 20 ga.|Removal and Insertion of|
| M81969/8-06 | 11851 | Removal Tool 20 ga. |the contacts |
| M81969/14/02 | F0225 | Removal and Insertion| |
| | 11851 | Tool 16 ga. | |
| | 14283 | | |
| | 49367 | | |
| M81969/14/03 | F0225 | Removal and Insertion|Removal and Insertion of|
| | 11851 | Tool 20 ga. |the contacts |
| | 14283 | | |
| | 49367 | | |
| MS27495A16 | 11851 | Insertion Tool 16 ga.|Removal and Insertion of|
| MS27495A20 | 11851 | Insertion Tool 20 ga.|the contacts |
| MS27495R16 | 11851 | Removal Tool 16 ga. | |
| MS27495R20 | 11851 | Removal Tool 20 ga. | |
| | | | |
| Model 160B | 80164 | Digital Multimeter |Use to measure |
| | | |continuity and point-to-|
| | | |point circuits |
| | | | |
| Model 1863 | 24655 | Megohmmeter |Use to measure |
| | | |insulation resistance |
| | | | |
| HT210-16 | 11851 | Retention Test Tool |Use to test the 16 ga. |
| 67-016-02 | 11851 | Replacement Pin Tip |contact retention |
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-----------------------------------------------------------------------------
| | Supplier | | |
| Part No. | Code | Nomenclature | Application |
|------------------|----------|----------------------|------------------------|
| 68-016-01 | 11851 | Replacement Socket | |
| | | Tip | |
| | | | |
| HT210-20 | 11851 | Retention Test Tool |Use to test the 20 ga. |
| 67-020-02 | 11851 | Replacement Pin Tip |contact retention |
| 68-020-01 | 11851 | Replacement Socket | |
| | | Tip | |
| | | | |
| M22520/1-01 or | 11851 | Crimp tool frame |Use to crimp electrical |
| equivalent | 58164 | |contact on wire |
| | | | |
| M22520/1-02 or | 11851 | Crimp tool locator |Use to crimp electrical |
| equivalent | 58164 | 16 ga. |contact on wire |
| | | | |
| M22520/1-04 or | 11851 | Crimp tool locator |Use to crimp electrical |
| equivalent | 58164 | 20 ga. |contact on wire |
|------------------|----------|----------------------|------------------------|
3. ___________________
Consumable Material
-----------------------------------------------------------
| | Supplier | |
| Part No. | Code | Designation |
|--------------------|----------|-------------------------|
| Scotch No. 361 | 04963 | Tape, glass cloth |
| 20-90426-13 | 0ABG9 | Braid, Knit mesh |
| | | |
|--------------------|----------|-------------------------|
4. ___________________________________________
Removal of the Backshell from the Connector
A. Procedure
(Ref. Fig. 001, 002)
(1) Remove the lockwire from the shell, strain relief clamp and coupling
nut, and the two screws.
(3) Remove or loosen the screws from the strain relief clamp and coupling
nut.
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Backshell Removal
Figure 001
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Contact Removal
Figure 002
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(4) Remove the strain relief clamp and coupling nut from the backshell
with a PN BT-BS-611 or BT-70 Strap Wrench.
(5) Move the strain relief clamp and coupling nut to the rear over the
cables. If applicable, remove the glass cloth tape.
(7) Move the grounding ferrule or the washer, ring, split ring, and tube
to the rear over the cables enough to permit the shell to be removed.
(8) Remove the coupling nut from the connector with a strap wrench. Move
the shell to the rear over the cables.
5. __________________________________________
Removal of the Contacts from the Connector
A. Procedure
(Ref. Fig. 002)
(1) Apply a small piece of tape to each wire and write on the tape the
number of the connector hole from which the wire came.
(2) Use the applicable contact removal tool that is listed in the
standard equipment for the correct contact gage.
(b) Move the tool back on the wire while you hold against the wire at
the connector opening. The wire will move into the slot of the
tool.
(c) Push the tool along the wire into the rear of the connector until
it touches the bottom of the connector.
NOTE : When the tool touches the bottom of the connector it will
____
expand the collet from the contact to permit the contact
to be released from the connector.
(d) While you keep light pressure on the tool, hold the wire against
the serrated shoulder of the tool and remove both the wired
contact and tool.
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(e) Do steps (a) thru (d) until you remove all the contacts.
6. ________________
Wire Preparation
- Cut the wire,at the rear edge of the damaged contact to remove the contact
from each wire.
7. ____________________
Striping of the Wire
- Strip the wire insulation 7 mm (0.27 in.),from the end of the wire with a
PN 45092 Mechanical Wire Stripper.
(Ref. Fig. 003)
NOTE : When the 20 gage wire is used in a size 16 gage contact crimp barrel,
____
filler wire must be inserted along with the 20 gage wire conductor.
Use enough filler wire to make sure you have a correct pull test when
the barrel is crimped.
8. _______________________
Crimping of the Contact
A. Procedure
(Ref. Fig. 003)
(1) Use the applicable crimp tool frame and locator given in the standard
equipment for the correct wire gage.
(2) Install the crimp tool positioner to the crimp tool frame as follows:
(a) Remove the lock clip from the lock ring on the positioner.
(b) Use the correct positioner which agrees with the contact gage
size to be crimped.
(c) Put the positioner on the tool frame lock plate with the
positioner pins aligned with the lockplate ring slots.
(d) Push the positioner into the tool frame and turn the positioner
90 degrees in a clockwise direction until you get a positive
lock.
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(3) Crimp the replacement contact to the wire as follows:
(a) Raise and turn the tool frame selector knob until the number of
the knob agrees with the number on the positioners data plate
for the correct wire size. Align the number,on the knob to the
index mark on the tool frame and release the knob.
CAUTION: IF THE TOOL FRAME SELECTOR KNOB IS PUT IN THE WRONG POSITION, DAMAGE
TO THE CONTACT AND WIRE CAN OCCUR. ALSO THE CONTACT CAN BE LOOSELY
CRIMPED ON THE WIRE.
(b) Examine the wire to make sure the wire strands are not separated.
Carefully twist the wire strands in their normal direction of
twist to fit the contact wire hole.
(c) Install the stripped end of the wire into the contact wire hole.
(d) Push the wire into the contact wire hole until you feel it touch
the bottom.
NOTE : If the wire was incorrectly stripped, the wire will not
____
touch the bottom of the crimp barrel or there will be too
much bare wire at the rear shoulder of the barrel.
(e) Install the contact and stripped wire end through the tool frame
hole and into the positioner hole.
(f) Squeeze the tool frame handles together until the ratchet
releases.
(h) Do steps (a) thru (g) until you crimp all the replacement
contacts on the wires.
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9. _______________________
Contact Continuity Test
A. Procedure
10. _________________________
Backshell Continuity Test
A. Procedure
11. ______________________________________
Install the Contact into the Connector
A. Procedure
(Ref. Fig. 004)
(1) Make sure the backshell detail parts were not removed from the cable
assembly.
(2) If the detail parts were removed, install the parts on the cable
assembly.
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Contact Insertion
Figure 004
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(3) Use the applicable contact insertion tool that is listed in the
standard equipment for the correct contact gage.
(4) Move the backshell detail parts to the rear over the cable assembly
to permit the contacts to be inserted in the connector.
(a) Put the wire between the slot and squeeze the wire into the slot
at the tool tip. Make sure the wire is in the slot at the tool
tip.
(b) Pull the wire back through the tool until the tip seats on the
rear shoulder of the crimp contact.
CAUTION : IF TOO MUCH PRESSURE IS USED WHEN YOU INSTALL THE CONTACT INTO THE
CONNECTOR, DAMAGE TO THE CONNECTOR COLLET TINES CAN OCCUR.
(b) Install the wired contact into the cavity at the rear of the
connector with a strong and equal pressure.
NOTE : The click sound is made by the tines on the collet as they
____
lock in position behind the contact shoulder. This locks
the contact in the connector collet.
(d) Lightly pull back on the wire to feel if the contact is locked in
the collet.
(f) Do steps (a) thru (e) until you install all the contacts.
12. ______________________
Contact Retention Test
A. Procedure
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CAUTION: EXERCISE CARE WHEN TESTING CONTACTS TO PREVENT DAMAGE TO THE CONTACT,
CONNECTOR GROMMET OR RETENTION TEST TOOL.
(2) Use the applicable retention test tools and replacement pin and
socket tools that are listed in the standard equipment for the
correct contact gage.
(3) Put the 16 or 20 gage retention test tool and replacement tip on the
contact so they are in a straight line.
(a) Use the pin replacement tips when you do a test of the socket
contacts.
(b) Use the socket replacement tips when you do a test of the pin
contacts.
(4) Hold this position when you do a test on each contact. This will give
the most accurate retention force reading.
(5) With the retention test tool in position on the contact do the test
that follows:
(b) At this point 4.45 daN (10.0039 lbf) of pressure has been
applied.
(c) If the contact is still firmly held in the same position, the
contact retention is satisfactory.
(6) Do steps (3) thru (5) until all the contacts are tested
13. ______________________________________________
Installation of the Backshell to the Connector
A. Procedure
(Ref. Fig. 001)
(2) Move the coupling nut and shell forward over the cables.
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(3) Align the mark,you made before on the backshell with the connector
master keyway.
(4) Install the coupling nut to the connector and tighten with a PN
BT-BS-111 or TG-70 Strap Wrench.
(5) Move the grounding ferrule or the tube, split ring, ring, and washer
forward over the cables and into the shell. Make sure the knit mesh
strip goes outside the tube and split ring, but under the ring,
washer and strain relief clamp and coupling nut. Make sure the wire
braid is held under the grounding ferrule.
(6) Move the strain relief clamp and coupling nut forward over the cables
to the shell.
(8) If applicable, wrap the cable with Scotch No. 361 Tape around the
cables under the strain relief clamp for the correct build-up under
the clamp.
(9) TORQUE the coupling nut to 10 lbfin (1,13 Nm) with a strap wrench and
a PN 600-400 Torque Wrench.
(10) Make sure all of the twists and bends are out of the cable.
14. _________________________
Backshell Continuity Test
A. Procedure
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(3) Do a continuity test,on the backshell of Termination A to the
backshell of Termination B.
15. __________________________
Insulation Resistance Test
A. Procedure
CAUTION: YOU MUST DISCONNECT ALL THE CONNECTORS WHICH HAVE A RELATION TO
THE CIRCUITS IN THE CONNECTOR THAT IS TESTED. FAILURE TO DO THIS
WILL CAUSE UNSATISFACTORY RESISTANCE INDICATIONS AND POSSIBLE
DAMAGE TO THE CIRCUITS.
(1) Do the insulation resistance test between each pair of wires that
have been repaired.
(3) Connect one test lead of the megohmmeter to the contact (pin or
socket) of one of the repaired wires. Connect the other test lead to
the contact (pin or socket) of the other repaired wire.
(5) Do the insulation resistance test between each repaired wire and the
braided shield.
(7) Do the insulation resistance test between each repaired wire and the
backshell.
(9) Connect one test lead of the megohmmeter to the backshell body of the
connector. Connect the other test lead to the contact (pin or socket)
of the connector.
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16. __________________________
Safetying of the Backshell
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WIRE INSULATION REPAIR PROCEDURE - DESCRIPTION AND OPERATION
____________________________________________________________
1. ________________________________
Wire Insulation Repair Procedure
A. General
(1) This chapter gives the procedure for the wire insulation repair on
the power plant electrical wire harness.
2. Standard
__________________
Equipment
- none.
3. ___________________
Consumable Material
____________________________________________________________________________
| PART No. | SUPPLIER | |
| | Code | DESIGNATION |
|_______________|_______________|____________________________________________|
| | | |
| Scotch No. 62 | 76381 | Electrical Silicone Tape |
| (V02-195) | 81349 | |
|_______________|_______________|____________________________________________|
4. ___________________________________
Shielded Wire Repair With No Splice
A. Procedure
(1) Repair the cable if the damage on the insulated jacket and braided
shield is acceptable as follows.
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(b) The braided shield has 80 percent of the metal strands that are
not damaged at any one location.
(c) Check that the ends of the metal strands are not in contact with
the core of the wire. Trim metal strands as necessary.
(d) If the braid or external jacket is damaged more than this repair,
cut the wire and do the wire splice repair procedure given in
chapter 70-71-23.
(2) Remove the lacing tape from the wire harness to get access to the
damaged cable.
(3) Clean the cable 76.2 mm (3.000 in.) on each side of the area to be
repairedby the tape wrap.
(6) Replace the wire harness lacing that was removed by the procedure
given in Chapter 70-71-14.
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WIRE SPLICE REPAIR PROCEDURE - DESCRIPTION AND OPERATION
________________________________________________________
1. ____________________________
Wire Splice Repair Procedure
A. General
(1) This chapter gives the procedure for the wire splice repair on the
power plant electrical wire harness.
(3) Wires which cannot meet the wire splice repair limits or if the open
circuit cannot be found, the cable can be replaced by the procedure
given in Chapter 70-71-24.
(4) Replace the repaired cables when the harness is removed or during the
next shop visit of the engine.
(6) Refer to the 92-90 Master Wire List for the wire type, gage, length,
and Termination A to Termination B in the Aircraft Wiring Manual.
(7) This procedure is written for a 2-wire cable. If you need to put a
splice in a 3-wire cable, put the third splice in the cable so that
the insulation edges of the splices are at least 31,75 mm (1.25 in.)
apart.
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2. __________________
Standard Equipment
-----------------------------------------------------------------------------|
| |Supplier| | |
| Part No. | Code | Nomenclature | Application |
|------------- -|--------|------------------------|--------------------------|
| | | | |
| 45092 | 30119 | Strip Master Wire | Manually remove the |
| | | Stripper 16 thru 20 ga.| insulation from the |
| | | | cable and wire |
| | | | |
| 46673 | 00779 | Crimp Tool | Crimp all types of |
| | | | splices |
| | | | |
| WT440 | 56501 | Crimp Tool | Crimp the GSC series |
| or | | | shielded outer ferrules |
| WT540 | | | |
| or | | | |
| WT1540 | | | |
| | | | |
| Model 260 | 16902 | Ohmmeter | Used to measure |
| | | | continuity and point-to- |
| | | | point circuits |
| | | | |
------------------------------------------------------------------------------
3. ___________________
Consumable material
------------------------------------------------------------------------------
| | Supplier | |
| Part No. | Code | Designation |
------------------------------------------------------------------------------
| | | |
| Scotch | 76381 | Masking Tape |
| No. 62 | 81348 | |
| | | |
| Moxness | 07099 | Tape, red rubber, self-bonding |
| 620-3/4 | | |
| | | |
| 322822 | 00779 | Wire Splice (alumel, for alumel thermocouple |
| or | | wires) |
| NAS1387-4 | | |
| or | | |
| NAS1387-5 | | |
| | | |
| 2-323876-2 | 00779 | Wire Splice (chromel, for chromel thermocouple|
| or | | wires) |
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------------------------------------------------------------------------------
| | Supplier | |
| Part No. | Code | Designation |
------------------------------------------------------------------------------
| 1-322325-1 | | |
| | | |
| Gudebrod | 82110 | Lacing Tape |
| 718Z | | |
| | | |
| NEQ241636SP | 74116 | Tubular Braid, silver plate copper |
| | | |
| GSB Series | 56501 | Shielded Inner Ferrule |
| | | |
| GSC Series | 56501 | Shielded Outer Ferrule |
| | | |
------------------------------------------------------------------------------
4. __________________________________
Wire Harness Splice Repair Limits.
A. General
(1) Do not splice the wires less than 152.4 mm (6 in.) from the connector
baskshell strain relief clamp.
(2) The wire splice repairs must not have a concentration at any one
location. The splice repair must not change the clamping or routing
of the wire harness.
(3) Do not splice the generator feeders or cables with the steel outer
braid.
(5) You must see the wire splice to do a visual inspection. do not put
the wire splices under the clamps or drip loops.
(6) Shielding where used is very important and must be continuous across
all the wire splices.
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5. ______________________
Unshielded Wire Repair
A. Procedure
(1) Remove the lacing tape from the wire harness to get access to the
damaged cable.
(2) Refer to the Aircraft Wire Lists, 92-90 Master Wire List for the
correct wire type, wire gage and wire color.
(3) Strip the insulation from each wire so the conductor can be inserted
into the splice correctly.
(Ref. Fig. 001)
(4) Install the wire into the correct wire splice and crimp the splice.
Use the PN 46673 Crimp Tool.
(5) Wrap three layers of the Scotch No. 92 Electrical Silicone Tape
directly around the splice.
(Ref. Fig. 002)
(6) Use two layers of Scotch No. 92 Electrical Silicone Tape and spiral
wrap beyond the insulation. Use a 50 percent overlap with the second
layer wrapped opposite to the first layer and tight enough to produce
a moisture resistant seal.
(a) Wrap the splice with two spiral layers of Scotch No. 62
Electrical Silicone Tape. Use a 50 percent overlap with the
second layer wrapped opposite to the first layer and extend the
wrap 25.4 mm (1.000 in.) beyond each of the initial tape wrap.
(Ref. Fig. 003)
(b) Tie each end of the tape in place with PN Gudebrod 718Z Lacing
Tape. Use a clove hitch and square knot. Tighten the clove hitch
firmly before you tiethe square knot. Cut off the free ends to
6.35 to 12.7 mm (0.250 to 0.500 in.).
(9) Replace the wire harness lacing that was removed by the procedure
given in chapter 70-71-14.
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Wire Splice
Figure 001
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6. ____________________
Shielded Wire Repair
A. Procedure
(1) Remove the lacing tape from the wire harness to get access to the
damaged cable.
(2) Refer to the Aircraft Wire Lists, 92-90 Master Wire List for the
correct wire type, wire gage and wire color.
(3) Trim the cable jacket and shield. Make sure 19.05 mm (0.750in.) of
the shield is shown. Cut each wire so that individual wire splices
are not opposite of each other.
(Ref. Fig. 004)
(4) Use the correct size GSB Inner Shield Termination Ferrules and GSC
Outer Shield Termination Ferrules. Move one pair of the inner and
outer ferrules over each end of the cable. Move the ferrules clear of
the splice area.
(Ref. Fig. 005, 006)
(5) Select the correct size tubular braid for the shield splice.
Cut a lenght of the braid to cover the splice repair area.
(6) Expand the tubular braid and install over one end of the cable. Move
the braid clear of the splice repair area.
(a) Strip the insulation from each wire so the conductor can be
inserted into the splice correctly.
(Ref. Fig. 001)
(b) Install the wire into the correct wire splice and crimp the
splice. Use the PN 46673 Crimp Tool.
(c) Wrap two layers of the Moxness 620-3/4 Red Rubber Tape directly
around the splice.
(Ref. Fig. 002)
(d) Use two layers of Scotch No. 92 Electrical Silicone Tape and
spiral wrap beyond the insulation. Use a 50 percent overlap with
the second layer wrapped opposite to the first layer and tight
enough to produce a moisture resistant seal.
(Ref. Fig. 002)
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(8) Straighten out the metal strands of the braided shield that are shown
on each side of the spliced area.
(Ref. Fig. 007)
(9) Position the inner ferrule near the end of the cable jacket and fold
the straighten out shielding back over the ferrule.
Make sure the metal strands of the braided shield are equally spaced
around the ferrule.
(10) Position one end of the tubular braid over the metal strands of the
shieldand move the outer ferrule over the tubular braid and inner
ferrule. Crimp the outer ferrule with the PN WT440, WT540 or WT1540
Crimp Tool and use the correct tool die for the outer ferrule.
(Ref. Fig. 006)
(11) Pull the tubular braid tight across the splice area.
(12) Position the inner ferrule near the end of the cable jacket and fold
the straighten out shielding back over the ferrule.
Make sure the metal strands of the braided shield are equally spaced
around the ferrule.
(13) Position the end of the tubular braid over the metal strands of the
shield and move the outer ferrule over the tubular braid and inner
ferrule. Crimp the outer ferrule with the PN WT440, WT540 or WT1540
Crimp Tool and use the correct tool die for the outer ferrule.
(Ref. Fig. 006)
(14) Trim the excess braid near with the outer end of the two outer
ferrules.
(15) Use two layers of Scotch No. 92 Electrical Silicone Tape and spiral
wrap the entire area 12.7 mm (0.500in.) beyond the ferrules. Use a 50
percent overlap with the second layer wrapped opposite to the first
layer and tight enough to produce a moisture resistant seal.
(Ref. Fig. 004)
(16) Wrap the spliced cable for the abrasion protection as follows :
(a) Wrap the spliced section of the cable with two spiral layers of
Scotch No. 62 Electrical Silicone Tape. Use a 50 percent overlap
with the second layer wrapped opposite to the first layer and
extend the wrap 25.4 mm (1.000in.) beyond each of the initial
tape wrap.
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(b) Tie each end of the tape in place with PN Gudebrod 718Z Lacing
Tape. Use a clove hitch and square knot. Tighten the clove hitch
firmly before you tie the square knot. Cut off the free ends 6.4
to 12.7 mm (0.250 to 0.500in.).
(Ref. Fig. 002)
(18) Replace the wire harness lacing that was removed by the procedure
given in chapter 70-71-14.
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SHIELDED WIRE REPLACEMENT PROCEDURE - DESCRIPTION AND OPERATION
_______________________________________________________________
1. ___________________________________
Shielded Wire Replacement Procedure
A. General
(1) This chapter gives the procedure for a shielded wire replacement on
the power plant electrical wire harness. This does not include
externally braided harnesses and IDG power cables.
(3) Replace the repaired cables when the harness is removed or during the
next shop visit of the engine.
(5) Refer to the 92-90 Master Wire List for the wire type, gage, lenth,
and Termination A to Termination B in the Aircraft Wiring Lists
2. __________________
Standard Equipment
-----------------------------------------------------------------------------|
| |Supplier| | |
| Part No. | Code | Nomenclature | Application |
|------------- -|--------|------------------------|--------------------------|
| | | | |
| BT-BS-611 | 11851 | Strap Wrench | Removal and Installation |
| TG-70 | 11851 | Strap Wrench | of the backshells |
| 600-400 | 06324 | Torque Wrench | |
| | 11851 | | |
| | | | |
| M81969/8-05 | 11851 | Insertion Tool 20 ga. | Removal and Insertion of |
| M81969/8-06 | 11851 | Removal Tool 20 ga. | the contacts |
| M81969/14/02 | F0225 | Removal and Insertion | |
| | 11851 | Tool 16 ga. | |
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-----------------------------------------------------------------------------|
| |Supplier| | |
| Part No. | Code | Nomenclature | Application |
|------------- -|--------|------------------------|--------------------------|
| | 14283 | | |
| | 49367 | | |
| | | | |
| M81969/14/03 | F0225 | Removal and Insertion | Removal and Insertion of |
| | 11851 | Tool 20 ga. | the contacts |
| | 14283 | | |
| | 49367 | | |
| MS27495A16 | 11851 | Insertion Tool 16 ga. | Removal and Insertion of |
| MS27495A20 | 11851 | Insertion Tool 20 ga. | the contacts |
| MS27495R16 | 11851 | Removal Tool 16 ga. | |
| MS27495R20 | 11851 | Removal Tool 20 ga. | |
| | | | |
| 45092 | 30119 | Strip Master Wire | Manually remove the |
| | | Stripper 16 thru 20 ga.| insulation from the |
| | | | cable and wire |
| | | | |
| M22520/1-01 | 11851 | Crimp Tool Frame | Crimp the contacts to |
| | 58164 | | wires |
| M22520/1-02 | 11851 | Crimp Tool Locator, | Crimp the contacts to |
| | 58164 | 16 ga. | wires |
| M22520/1-04 | 11851 | Crimp Tool Locator, | |
| | 58164 | 20 ga. | |
| | | | |
| Model 160B | 80164 | Digital Multimeter | Use to measure |
| Model 260 | 16902 | Ohmmeter | continuity and point-to- |
| | | | point circuits |
| | | | |
| Model 1863 | 24655 | Megohmmeter | Use to measure |
| | | | insulation resistance |
| | | | |
| HT210-16 | 11851 | Retention Test Tool | Use to test the 16 ga. |
| 67-016-02 | 11851 | Replacement Pin Tip | contact retention |
| 68-016-01 | 11851 | Replacement Socket Tip | |
| | | | |
| HT210-20 | 11851 | Retention Test Tool | Use to test the 20 ga. |
| 67-020-02 | 11851 | Replacement Pin Tip | contact retention. |
| 68-020-01 | 11851 | Replacement Socket Tip | |
| | | | |
|_______________|________|________________________|__________________________|
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3. ___________________
Consumable Material
_________________________________________________________
| | Supplier | |
| Part No. | Code | Designation |
|________________________|__________|_____________________|
| | | |
| Scotch No. 361 | 04963 | Tape, glass cloth. |
| 20-90426-13 | 0ABG9 | Braid, Knit mesh. |
|________________________|__________|_____________________|
4. _________________________
Shielded Wire Replacement
A. Procedure
(1) You can replace a damaged or an open circuit cable with a new
unshielded or shielded cable that you can put along the outer edge of
the harness assembly. This can be used to replace a 2-wire and 3-wire
cable.
(2) Refer to the 92-90 Master Wire List for the correct repair wire gage,
length, and type.
(a) Put one end of the new wire so it extends up to 152.4 mm (6 in.)
more than the end of the connector.
(c) Put the wire along the outer edge of the harness assembly to the
connector at the other end of the damaged wire.
(d) Extend the wire up to 152.4 mm (6 in.) more than the end of the
connector and cut the wire.
(e) Apply a small piece of tape to the wire at each end. Write on the
tape the connector contact number of the wire to be replaced.
(f) Install the new cable in all the clamps which holds the harness
to the engine. If the clamp will not hold the new wire, tie the
new wire to the harness assembly with lacing tape.
(4) Disconnect the two harness connectors that contain the damaged wire
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(5) Remove the backshell from each connector.
(Ref. Fig. 001)
(a) Remove the lockwire from the shell, strain relief clamp and
coupling nut, and the two screws.
(b) Remove or loosen the screws from the strain relief clamp and
coupling nut.
(c) Remove the strain relief clamp and coupling nut from the
backshell with a PN BT-BS-611 or TG-70 Strap Wrench.
(d) Move the strain relief clamp and coupling nut to the rear over
the cables. If applicable, remove the glass cloth tape under the
strain relief clamp.
(f) Move the grounding ferrule or the washer, ring, split ring, and
tube to the rear over the cables enough to permit the shell to be
removed.
(h) Remove the coupling nut from the connector with a strap wrench.
Move the shell to the rear over the cables.
(a) Use the applicable contact removal tool that is listed in the
standard equipment for the correct contact gage.
1
_ Place the contact removal tool on the wire.
2
_ Move the tool back on the wire while you hold against the wire
at the connector opening. The wire will move into the slot of
the tool.
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Backshell Removal.
Figure 001
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Contact Removal.
Figure 002
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3
_ Push the tool along the wire into the rear of the connector
until it touches the bottom of the connector.
4
_ While you keep light pressure on the tool, hold the wire
against the serrated shoulder of the tool and remove both the
wired contact and tool.
5
_ Do steps 1_ thru 4_ until you remove the contact from the
other connector.
(7) Put the new wire into and through the backshell detail parts.
(Ref. Fig. 001)
(9) Cut the new wire egual with the damaged wire length and the braided
shield length.
(10) Cut the contacts from the two ends of the damaged cable. Cut the old
cable so that the ends of the cable are outside of the first cable
clamps.
(11) Strip the wire insulation 7. mm (0.276 in.) from the end of the new
wire with a PN 45092 Mechanical Wire Stripper.
(Ref. Fig. 003)
NOTE : When the 20 gage wire is used in a size 16 gage contact crimp
____
barrel, filler wire must be inserted along with the 20 gage
wire conductor. Use enough filler wire to make sure you have a
correct pull test when the barrel is crimped.
(a) Use the applicable crimp tool frame and locator given in the
standard equipment for the correct wire gage.
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(b) Install the crimp tool positioner to the crimp tool frame as
follows:
1
_ Remove the lock clip from the lock ring on the positioner.
2
_ Use the correct positioner which agrees with the contact gage
size to be crimped.
3
_ Put the positioner on the tool frame lock plate with the
positioner pins aligned with the lockplate ring slots.
4
_ Push the positioner into the tool frame and turn the
positioner 90 degrees in a clockwise direction until you get a
positive lock.
5
_ Install the lock clip to the positioner lock ring.
1
_ Raise and turn the tool frame selector knob until the number
of the knob agrees with the number on the positioners data
plate for the correct wire size. Align the number on the knob
to the index mark on the tool frame and release the knob.
CAUTION: IF THE TOOL FRAME SELECTOR KNOB IS PUT IN THE WRONG POSITION, DAMAGE
TO THE CONTACT AND WIRE CAN OCCUR. ALSO THE CONTACT CAN BE LOOSELY
CRIMPED ON THE WIRE.
2
_ Examine the wire to make sure the wire strands are not
separated. Carefully twist the wire strands in their normal
direction of twist to fit the contact wire hole.
3
_ Install the stripped end of the wire into the contact wire
hole.
4
_ Push the wire into the contact wire hole until you feel it
touch the bottom.
NOTE : If the wire was incorrectly stripped, the wire will not
____
touch the bottom of the crimp barrel or there will be
too much bare wire at the rear shoulder of the barrel.
5
_ Install the contact and stripped wire end through the tool
frame hole and into the positioner hole.
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6
_ Squeeze the tool frame handles together until the ratchet
releases.
7
_ Remove the crimped contact.
8
_ Do steps 1_ thru 7_ until you crimp the contact on the other
end of the wire.
(a) Make sure the backshell detail parts were not removed from the
cable assembly.
(b) If the detail parts were removed, install the parts on the cable
assembly by the applicable illustration.
(Ref. Fig. 001)
(c) Use the applicable contact insertion tool given in the standard
equipment for the correct contact gage.
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Contact Insertion.
Figure 004
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(d) Move the backshell detail parts to the rear over the cable
assembly to permit the contacts to be inserted in the connector.
1
_ Put the wire between the slot and squeeze the wire into the
slot at the tool tip. Make sure the wire is in the slot at the
tool tip.
2
_ Pull the wire back through the tool until the tip seats on the
rear shoulder of the crimp contact.
1
_ Hold the connector in your hand.
CAUTION : IF TOO MUCH PRESSURE IS USED WHEN YOU INSTALL THE CONTACT INTO THE
CONNECTOR, DAMAGE TO THE CONNECTOR COLLET TINES CAN OCCUR.
2
_ Install the wired contact into the cavity at the rear of the
connector with a strong and equal pressure.
3
_ When the contact is properly locked in the connector, a light
click sound can be heard.
4
_ Lightly pull back on the wire to feel if the contact is locked
in the collet.
5
_ Remove the tool.
6
_ Do steps 1_ thru 5_ to install the contact in the other
connector.
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CAUTION : EXERCICE CARE WHEN TESTING CONTACTS TO PREVENT DAMAGE TO THE CONTACT,
CONNECTOR GROMMET OR RETENTION TEST TOOL.
(b) Use the applicable retention test tools and replacement pin and
socket tools that are listed in the standard equipment for the
correct contact gage.
(c) Put the 16 or 20 gage retention test tool and replacement tip on
the contact so they are in a straight line.
1
_ Use the pin replacement tips when you do a test of the socket
contacts.
2
_ Use the socket replacement tips when you do a test of the pin
contacts.
(d) Hold this position when you do a test on each contact. This will
give the most accurate retention force reading.
(e) With the retention test tool in position on the contact do the
test that follows:
1
_ Apply pressure on the tool until a minimum of half of the
color-coded area is covered.
2
_ At this point, 10 lbs (44.5 N) pressure has been applied.
3
_ If the contact is still firmly held in the same position, the
contact retention is satisfactory.
(b) Move the coupling nut and shell forward over the cables.
(c) Align the mark you made before on the backshell with the
connector master keyway.
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(d) Install the coupling nut to the connector and tighten with a PN
BT-BS111 or TG-70 Strap Wrench.
(e) Move the grounding ferrule or the tube, split ring, and washer
forward over the cables and into the shell. Make sure the knit
mesh strip goes outside the tube and split ring, but under the
ring, washer and strain relief clamp and coupling nut. Make sure
the wire braid is held under the grounding ferrule.
(f) Move the strain relief clamp and coupling nut forward over the
cables to the shell.
(h) If applicable, wrap a piece of Scotch No. 361 Tape around the
cable under the strain relief clamp and coupling nut.
(i) Torque the coupling nut to 10 lbf.in. (1.13 Nm) with a strap
wrench and a PN 600-400 Torque Wrench.
(j) Make sure all of the twists and bends are out of the cable.
(k) Wrap the cable under the strain relief clamp with PN Scotch No.
361 Tape for the correct build-up under the clamp.
CAUTION : YOU MUST DISCONNECT ALL THE CONNECTORS WHICH HAVE A RELATION TO THE
CIRCUITS IN THE CONNECTOR THAT IS TESTED. FAILURE TO DO THIS WILL
CAUSE UNSATISFACTORY RESISTANCE INDICATIONS AND POSSIBLE DAMAGE TO
THE CIRCUITS.
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(a) Do the insulation resistance test between each pair of wires that
have been repaired.
(c) Connect one test lead of the megohmmeter to the contact (pin or
socket) of one of the repaired wires. Connect the other test lead
to the contact (pin or socket) of the other repaired wire.
(e) Do the insulation resistance test between each repaired wire and
the braided shield.
(g) Do the insulation resistance test between each repaired wire and
the backshell.
(i) Connect one test lead of the megohmmeter to the backshell body of
the connector. Connect the other test lead to the contact (pin or
socket) of the connector.
(20) Replace the wire harness lacing that was removed by the procedure
given in Chapter 70-71-14.
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EGT, T2.6 AND T3 ELECTRICAL HARNESSES TERMINAL LUG REPAIR PROCEDURE
___________________________________________________________________
DESCRIPTION AND OPERATION
_________________________
1. General
_______
2. __________________
Standard Equipment
-------------------------------------------------------------------------------
| Part No. | Supplier | Nomenclature | Application |
| | code | | |
-------------------------------------------------------------------------------
| 25-3085 | OABG9 | Crimp Tool | Crimp the replacement |
| | | | lug |
R | 46988 | K1636 | Crimp Tool | Crimp the replacement|
R | | | | lug |
| HT900B | 06090 | Heat Tool (compressed air | Heat shrink the |
| or | | and nitrogen) | sleeves |
| HT920B | | | |
| Model 160B | 80164 | Digital Multimeter | Use to measure |
| or | | | continuity |
| Model 260 | 16902 | Ohmmeter | |
| Model D-16 | 53655 | Indicator, Combustible | Test the fuel vapor |
| or | | Gas | concentration |
| Model M-6 | 2R306 | Indicator, Combustible | |
| or | | Gas | |
| Model 2A | 40912 | Indicator, Combustible | |
| or | | Gas | |
| Model 40 | 40912 | Indicator, Combustible | |
| | | Gas | |
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3. ____________________
Consumable Material.
-------------------------------------------------------------------------------
| Part No. | Supplier Code | Designation |
| | | |
-------------------------------------------------------------------------------
| 2A1440 | 94021 | Terminal Lug (AL) |
| 2A1441 | 94021 | Terminal Lug (CR) |
| RT1146 | 06090 | Sleeve, Heat Shrink (3/8 in. diameter) |
| No. 92 | 04963 | Insulation Tape, polyamide film, |
| | | thermosetting silicone |
------------------------------------------------------------------------------
4. Replacement
______________________________________________________________
of the Damaged Exhaust-Gas Temperature (EGT) or T3
Electrical-harness Terminal Lugs.
A. Procedure
(2) Open the grip portion of the termination band sufficiently to permit
axial movement in the wire. Remove the fiberglass sleeve until the
weld piece comes into view.
(4) Carefully remove with a file the weld between the terminal and the
wire sufficiently to permit the terminal lug to be removed.
(b) Keep a minimum of 0.030 in. (0,762 mm) between the crimp barrel
and the wire insulation.
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EGT, T2.6 and T3 Electrical Wire Harnesses Terminal Lugs (AL) and (CR)
Positions.
Figure 002
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(d) Crimp the terminal lug in place on the conductor. Use P/N 25-3085
Crimp Tool.
1
_ Crimp one crimp piece over the conductor.
2
_ Crimp one crimp piece over the wire insulation.
(6) Move the fiberglass sleeve over the terminal-lug crimp pieces until
the crimp is not shown
(Ref. Fig. 001)
(7) Crimp the grip piece of the termination band over the wire.
(8) Do a continuity test on the repaired circuit from the terminal lug to
the connector contact. Use a P/N Model 160B Digital Multimeter or a
Model 260 Ohmmeter, or equivalent.
(a) Each circuit must have continuity from one end of the wire to the
other end of the wire.
5. ________________________________________________________________
Replacement of the Damaged T2.6 Electrical-Harness Terminal Lugs
A. Procedure
(2) Carefully remove the heat shrink sleeve until the weld piece comes
into view.
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(4) Carefully remove with a file the weld between the terminal lug and
the wire sufficiently to permit the terminal to be removed.
(b) Keep a minimum of 0.030 in. (0,762 mm) between the crimp barrel
and the wire insulation.
(d) Crimp the terminal lug in place. Use a P/N 25-3085 Crimp Tool.
1
_ Crimp one crimp piece over the conductor.
6. Fuel
_______________
Vapor Test
- Do a fuel vapor test and use a Combustible Gas Indicator
7. ______________________________
Insulation of the Terminal Lug
A. Procedure
- The terminal lug can be insulated when you use the tape wrap or heat
shrink sleeve
(1) Do the procedure in step (3) when you insulate the terminal lug with
the tape wrap.
(2) Do the procedure in step (4) when you insulate and support the
terminal lug with the heat shrink sleeve.
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(3) Wrap one layer of P/N No. 92 Insulation tape around the terminal lug
and make a 20 percent overlap on each wrap of the tape. Extend the
tape to 0.500 in. (12,7 mm) on to the metal braid.
(4) Heat shrink the sleeve on the crimped terminal lug. Use the P/N
HT900B or HT920B Compressed Air and Nitrogen Heating Tool as follows:
(a) Cut a piece of P/N RT1146 Heat Shrink Sleeve to the correct
length and install the sleeve on the wire.
(Ref. Fig. 001)
(b) Move the heat shrink sleeve over the crimped part of the terminal
lug.
(d) Make the contour of the heat reflector to be one inch (25,4 mm)
between the reflector and the heat shrink sleeve.
(Ref. Fig. 003)
(e) Use protection on all wires and other items than can be damaged
by heat with applicable heat shields.
(f) Apply heat to the tool for one minute before you shrink the
sleeve.
(g) Apply heat to the sleeve and shrink the sleeve into place. Do not
apply heat to the sleeve for more than 20 seconds at any one
location.
(h) If the sleeve did not properly shrink in place after 20 seconds,
decrease the temperature and shrink the sleeve as follows.
- Decrease the temperature of the wire assembly for a minimum of
five minutes.
- Apply heat to the sleeve for a maximum of 20 seconds.
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8. _______________________________
Testing of the Repaired Circuit
A. Procedure
Do a continuity test on the repaired circuit from the terminal lug to the
connector contact. Use a P/N Model 160B Digital Multimeter or a Model 260
Ohmmeter, or equivalent
(1) Each circuit must have continuity from one end of the wire to the
other end of the wire.
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TERMINAL LUG REPLACEMENT PROCEDURE - DESCRIPTION AND OPERATION
______________________________________________________________
1. General
_______
- This chapter gives the procedure for the replacement of a terminal lug.
The cables are of sufficient length to let the terminal lugs be replaced
two times only. If it becomes necessary to replace the terminal lug a
third time, disassemble the harness and replace the applicable cable.
Refer to Chapter 70-71-24.
- Standard equipment and consumable material can be replaced with equivalent
items.
2. __________________
Standard Equipment
-------------------------------------------------------------------------------
| Part Number | Supplier | Nomenclature | Application |
| | Code | | |
|------------------|----------|----------------------|------------------------|
| 25-3085 | OABG9 | Crimp Tool | Crimp the replacement |
| | | | lug |
R | HT900B | 06090 | Heat Tool | Heat shrink the |
R | or | | (compressed air and | sleeves |
R | HT920B | | nitrogen) | |
R | | | | |
| Model 160B | 80164 | Digital Multimeter | Use to measure |
R | or | | | continuity |
R | Model 260 | 16902 | Ohmmeter | |
R | Model D-16 | 53655 | Indicator, | Test the fuel vapor |
R | or | | Combustible Gas | concentration |
R | Model M-6 | 2R306 | Indicator, | |
R | or | | Combustible Gas | |
R | Model 2A | 40912 | Indicator, | |
R | or | | Combustible Gas | |
R | Model 40 | 40912 | Indicator, | |
R | | | Combustible Gas | |
R
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3. ___________________
Consumable Material
-------------------------------------------------------------------------------
R | Part Number | Supplier Code | Designation |
| | | |
|--------------|---------------|----------------------------------------------|
R | V06-131 | 86874 | Marking Pen |
R | 323161 | 94021 | Terminal Lug |
R | 322338 | K1636 | Terminal Lug |
| HTMS1/4-48 | 06090 | Sleeve, Heat Shrink |
R | or | | |
R | Equivalent | | |
-------------------------------------------------------------------------------
R 4. Replacement
___________________________________________________
of the Electrical-Harness Terminal Lugs
R (Ref. Fig. 001, 002)
A. Procedure
(a) Cut the cable adjacent to terminal lug and discard the terminal
lug.
(c) Pull back the ground screen from the cable end.
(e) Pull the ground screen over the cable inner conductors and twist
R together the screen and the inner conductors.
(b) Make sure that the terminal lug barrel is fully around the outer
sheath of the cable.
(c) Crimp the terminal lug in place on the cable. Use P/N 25-3085
Crimp Tool.
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WARNING: DO NOT USE ANY HEAT GUN IF THERE ARE FUEL OR FUEL VAPORS AS DETERMINED
BY A COMBUSTIBLE INDICATOR. HEAT GUNS ARE A SOURCE OF COMBUSTION. FUEL
OR FUEL VAPORS CAN CAUSE INJURY OR DEATH TO THE PERSON. DO NOT USE ANY
HEAT GUN ON AN AIRPLANE WHEN PASSENGERS ARE ABOARD, WHEN THE AIRPLANE
IS IN THE AIRPORT TERMINAL AREA OR IN A HANGAR.
DO NOT BREATHE THE FUMES RELEASED FROM THE HEAT SHRINK SLEEVE WHEN YOU
DO THE SHRINKING PROCESS. THE FUMES CAN CAUSE INJURY TO THE PERSON.
USE SUFFICIENT VENTILATION TO REMOVE FUMES RELEASED FROM THE HEAT
SHRINK SLEEVE AND TO KEEP THE ENGINE COMPARTMENT AND SURROUNDING AREA
FREE OF FUEL VAPORS.
(b) Install the heat shrink sleeve on the cable and the barrel of the
terminal lug.
(d) Set the heat tool to give air at a temperature of 620 deg.F (327
deg.C).
(e) Use the heat tool to heat shrink the sleeve on to the cable and
terminal lug barrel.
(5) Do a continuity test on the repaired circuit from the terminal lug to
R the connector contact. Use a P/N Model 160B Digital Multimeter or a
R Model 260 Ohmmeter, or equivalent.
(a) Each circuit must have continuity from one end of the wire to the
other end of the wire.
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