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Summary of cutting data for Ext.

cylindrical surface

To Contact
Mihai Andrei Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

11/29/2019 6:07 PM
Subject: Piesa 1

Summary of cutting data for Ext. cylindrical surface


Material details

Walter Code, P11, Hardness: 200 HB, Material group:P3.0.Z.AN

Task details

Ext. cylindrical surface

Operation type Pre-machining


Workpiece surface condition Pre-machined
Cutting condition Continuous cut
Start diameter 100 mm
End diameter 20 mm
Machined length 10 mm
System stability Good stability

Machine

25 kW

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s] Adaption type

Turning External External Emulsion 10% WALTER-Turn WPP20S 00:06.000 Rectangular


only Longitudinal shank 1 1/2" x 1
1/2"

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 1 From 4 11/29/2019


Summary of cutting data for Ext. cylindrical surface

Tool DSDNN248D
Type Body
No. of pieces 1
Description WALTER-Turn
Image similar

Tool SNMM250716-NRR WPP20S


Type Insert
No. of pieces 1

Image similar

DSDNN248D

Aproach Angle Longitudinal (țlongitudinal) 45 °

Size of insert 25

Functional height (h = h1) 38.1 mm

Shank width (b) 38.1 mm

Functional width (f) 20.1 mm

Functional length (l1) 152 mm

Maximum overhang (l4) 57.4 mm

Orthogonal rake angle (Ȗ) -6 °

Inclination angle (ȜS) -6 °

SNMM250716-NRR WPP20S

Inscribed circle (d) 25.4 mm

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 2 From 4 11/29/2019


Summary of cutting data for Ext. cylindrical surface

Cutting edge length (l) 25.4 mm

Insert thickness (s) 7.94 mm

Corner radius (r) 1.6 mm

Minimum feed per revolution (fmin) 0.5 mm

Maximum feed per revolution (fmax) 1.1 mm

Depth of cut minimum (apmin) 2.5 mm

Max. depth of cut (apmax) 17 mm

ECO
Total cutting time (Tc tot) 00:05.442 min:s
Total non-cutting time (Tnc tot) 00:00.577 min:s
Total machining time (Tmf) 00:06.000 min:s
No. of features 209 Features
Insert costs 0.0584 €/task
Tool costs 0.00184 €/task
Cost machine tool 0.167 €/task
Cost per feature 0.227 €/task

Cutting data

Legend
Premachining

Cutting speed (vc) 91 m/min


Feed per revolution (fn) 1.13 mm
Number of passes in AP direction (NOPap) 6
Start diameter (Dms) 100 mm
End diameter (Dme) 20 mm
Depth of cut (ap) 7.6 mm
Rotational speed maximum (rpmmax) 1450 1/min
Max. cutting power (Pc max) 19.3 kW
Max. cutting torque (Mc max) 539 Nm

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 3 From 4 11/29/2019


Summary of cutting data for Ext. cylindrical surface

Cutting Data Detail

Cutting DM VC N FN PPC MMC TNC


Step AP [mm] TCC [min:s]
pass [mm] [m/min] [1/min] [mm] [kW] [Nm] [min:s]

1 84.8 7.6 91 341 1.13 19.3 539 00:01.560 00:00.092

2 69.6 7.6 91 416 1.13 19.3 442 00:01.278 00:00.093

3 54.4 7.6 91 532 1.13 19.3 346 00:01.002 00:00.094

4 39.2 7.6 91 739 1.13 19.3 249 00:00.720 00:00.096

5 28 5.6 91 1030 1.13 14.3 132 00:00.515 00:00.098

6 20 4 91 1450 1.13 10.3 68.1 00:00.368 00:00.103

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 4 From 4 11/29/2019

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