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Rev # Revision Date Zone

0 Original drawing 3/29/2011
A A
1 Revised notes for Item F3 4/14/2011 P30
G2-9 G2-7 G2-8 G2-7 G2-1 G2-9
2 Revised and relocated General Notes 5/20/11

A1-N Typical
C1-9
B A1-J A1-J A1-J A1-J B
A1-K
A1-M1
A1-G A1-K A1-K A1-G C1-10
A1-M3
C1-12 A1-M4
C (both hidden) C
A1-L A1-L

C1-11

C1-14
D D

G2-2
G1-2
SECTION VIEW
E E

Motors 3 NEMA 34 Stepper Motors

(0.375" pitch chain, 10 teeth, 2000 steps per rev. = 0.001875" resolution)
G2-6 G2-6
C1-1
F (0.375" pitch chain, 10 teeth, 2000 steps per rev. = 0.001875" resolution) F
C1-2
A1-N Typical (10 TPI, 200 steps per rev. = 0.0005" resolution)
Drives last supplied by: www.geckodrive.com / # x:G201 y:G201 z:G210
C1-13 A1-L
G2-5 G2-5 Motors last supplied by: www.kelinginc.net / # KL34H295-43-8B
C1-9 A1-K Power last supplied by: www.camtronics-cnc.com / # G201 CASE
G This assembly is shown above its Either of the last two suppliers are capable of complete packages G
A1-G C1-3
installed location for clarity. N 36" 1/4" Threaded Rod ("all thread"), Nuts, and Washers
C1-10 C1-6
M4 1 1/2" ID Shaft Clamping Collar
C1-1 C1-5 Last supplied by: MSC / # 35460062 / $2.60 ea
M3 1 1/2" ID Thrust Bearing and Races
H Last supplied by: MSC / H
A1-J (hidden) # 03380904 (1 each @ $3.33 ea) / # 03381076 (2 each @ $1.94 ea)
C1-12 A1-H1
G2-9 G2-9 M2 1 1/2"-10 Bronze Acme Round Nut
C1-14 10 TPI, one start, 1.12" OD, 0.75" tall, 0.937-16 external thread
Keystone 1/2-10R1
G2-4 Typical Last supplied by: MSC / # 00501411 / $33.81 ea
J J
G2-3 Typical M1 18 inch 1/2"-10 Steel Acme Threaded Rod
G2-4 10 TPI, one start
A1-M2 (hidden) Keystone 1/2-10RH
Last supplied by: MSC / # 03199338 / 36" @ $15.70
C1-7 L 6 feet 1/2" Steel Rod "Drive Shaft"
K C1-8 Cut this to length as shown on the plans. K
C1-8
Last supplied by: MSC / # 52418324 / 6' @ $11.55
K 4 One Piece Clamping Coupling
1/2" x 1/2"
G2-4 A1-C2 Typical
Last supplied by: MSC / # 35461813 / $19.32 ea
L J 5 1-1/8" OD x 1/2" ID x 3/8" wide Ball Bearing L
A1-C1 Typical
Last supplied by: MSC / # 01377555 / $4.78 ea

A1-C4 Typical H2 6 5/8" Bolt, Nut, and Washer, sized to fit

C1-13 G2-10 Typical 17mm (Alternate: based on Idler Sprocket selection)
C1-14 Depending on the Idler Sprocket thickness, you may need a few dozen
G1-1 G1-1 G1-2
A1-H1 washers to be used as spacers.
M 3/4" MDF Spoil Board A1-C4 Typical M
Attach from below and then use the router to mill the G2-5 H1 6 #35 x 19 tooth x 5/8" bore Idler Sprocket
Match drill and through-bolt both surface flat. This board will be replaced from time to #35 x 19 tooth x 17mm bore (Alternate)
A1-C1 Typical
angles to the Table Top time so do not permanently fix it to the Table Top. The design is based on a wide "industrial style" sprocket, but the "go-kart
style" can be used with washers as positioning spacers.
Last supplied by: Ebay / $8.95 ea
N G2-6 G2-6 N
G 3 #35 x 10 tooth x 1/2" finished bore Sprocket (with set screw)
0.720" x 0.625" plywood strip 3/4" MDF Table Top 1/2" plain bore (Alternate: cheaper but you must drill and tap for set screw)
0.720 This locates the angle iron track as Split a full sheet down the middle and separate as shown and Last supplied by: MSC / # 78338654 / $11.88 ea
shown and supports the roller chain. provide a filler piece if desired, or cut to length as dimensioned
F3 6 5/16" x 2" Bolt, Lock Nut (nylon insert type), and Washer
and use the remaining material for the spoil board.
Cut the head off of the bolt and drill a 5/32" hole at the head end so that it can
G2-5 G2-5 be connected to the end of the #35 chain with Connecting Link Item F2.
P 55.000 P
Coordinate final hole dimension and location with the connecting link.
The edges of the Table Top, and more 2x6 lumber shown F2 6 ANSI #35 Chain Connecting Link
importantly the angle iron tracks, should The Table Chain Boss attaches here.
2.250 Last supplied by: Ebay
be as straight and as parallel as possible.
FRONT VIEW Recommend using (2) pieces of laminated
plywood to achieve a long straight beam. For F1 45' ANSI #35 Chain
long tables, increase the height of this beam. (1) 7' length for the X-axis
Q Q
RIGHT SIDE VIEW (2) 19' lengths for the Y-axis (for a 16' long table)
Recommend using bulk chain and cutting to length or connecting sections
with a chain tool. Try not connect short sections with connecting links, this
G1-2 method may not be as accurate.
Last supplied by: Ebay / 10' @ $14.59

R G2-9 G2-9 E (4) 16' 3/16" x 1" Steel Angle R

One edge ground for Vee-bearings
Quantity listed are for 16' long table (about 14' cutting length)
Recommend purchasing pieces longer than necessary, grinding the edges as
G2-1 shown in the plans, and then cutting to length.
D (2) 50" 3/16" x 1-1/2" Steel Flat
S (2) 20" Edges ground for Vee-bearings S
Recommend purchasing a single piece, longer than necessary, grinding the
edges as shown in the plans, and then cutting to length.
G1-1 C4 24 Vee-Bearing, 3/8" bore, 1.210" diameter
Bishop Wisecarver "DualVee" W2 / Euro-Vee Bearings W2 / National
Precision Bearing NW2 / Yitong W2 / etc.
T Last supplied by: Haines Engineering internal stock T
C3 40 3/8" x 1-1/2" Fender Washer
0.100" thick (or twice as many 0.050" thick washers)
G2-6 TOP VIEW G2-6 C2 8 3/8" x 2" Bolt, Nut, and Washers
0.100" thick standard washers
U G2-5 G2-5 C1 12 3/8" x 2-1/2" Bolt, Nut, and Washers U
0.100" thick standard washers
B 60 1/4" x 2-1/2" Bolt, Nut, and Washers
A3 18 1/4" x 1" Bolt and Washer
A2 199 1/4" x 2" Bolt and Washer
V V
A1 217 10mm x 1/4"-20 Cross Dowel / Barrel Nuts
Last supplied by: www.woodpeckers.com / # 13-CD020 / (10)ea @ $2.64
Plywood 2 23/32" Cabinet Grade Plywood (Hardwood recommended)
Plans developed for 0.720" thickness
Do not use MDF or Particleboard.
W W
Item Qty Material

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A1
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