RadSpeed Training

Lab 1: Generator Overview

Overview

The purpose of this lab is to become acquainted with the location of the “option kits” that come with the generator,
the control boards, some of the check points on those boards, and functions of those boards.

Procedure

1. Locate the main breaker NF1 and turn it off

2. Fill in the names of the boards next to the appropriate board.

Hinge Assembly Front

Back
 RadSpeed Training
3. Mark location of the following signal’s check points and LED’s on the previous page. You will refer to
these signals often for regular maintenance and troubleshooting system problems.

Signal Name Board Check Significance Ratio

Point
TkV UD CONT 2002 CP32 Measured Tube Voltage 1V=20kV
KVFB+ UD CONT 2002 CP24 Tube Voltage Feedback Signal + 1V=20kV
TmA UD CONT 2002 CP13 Measured Tube Current 1V=200mA
IFV UD CONT 2002 CP33 Measured Filament Current 1V=1A
VC+ Terminal 2002 CP5 Positive Charging Voltage Actual voltage
VC- Terminal 2002 CP9 Negative Charging Voltage Actual voltage
IP OFF PH CONT-2002 CP15 Phototiming cutoff signal n/a
G1A Inverter 2002 IGBT Gate waveform n/a
E1A Inverter 2002 IGBT Gate waveform n/a

Results

Which generator “option kits” are installed on this system?

 RadSpeed Training
Lab 2: Before and After Turning on the Generator

Overview

During a typical installation it is recommended to verify the connections and operation in simulation mode the first
time power is applied. Simulation mode involves eliminating the x-ray tube rotor, inverter voltage, filament
heating, and the CPU error checking circuits. This lab will also address initializing the generator and calibrating the
generator console touch screen. It is everything you would typically do in an installation before and after turning on
the generator.

Procedure

1. Before turn – on
a. X-ray simulation mode can be completed by the following:
1. Disabling power to inverter: Disconnect J2 (MGL) on Terminal 2002 pcb
2. Disabling filament drive power: Disconnect J2 on mA power 2002 pcb
3. Disabling the starter: Disconnect JS1 cable on UD cont 2002 pcb
4. Disabling error detection: Set SW4-4=ON on UD cont 2002 pcb
b. Verifying transformer taps
1. Locate the generator’s 2 transformers T1 & T2. Set the taps on both to match the
incoming line voltage.
2. After turn – on
a. Verifying voltages
1. Measure L0 and L100
b. Initializing the generator.
1. This is not required during installation. Prior initialization, always make sure you have
system backup; or in a new installation (as in our case), record the volume settings.

Volume Setting DAC Value Volume Setting DAC Value

VS_Volume TkV_Volume
VN_Volume VP1_Volume
Flash_Volume VP2_Volume
TmA_Volume

2. UD CONT pcb: SW4:8=ON and cycle power

3. Generator Console: while turning on system to initialize to English.

c. Calibrate the touch screen
1. Turn on console holding the SETUP button.
d. Calibrate voltage detection
1. With power off, reconnect J2 (MGL) on Terminal 2002 pcb
2. Measure with a DVM on the Terminal 2002 pcb CP5 [VC+] and CP3 [VC0]
3. In the volume menu adjust the DAC value for VP1 to adjust the internal voltmeter so that
it displays the same value you see on the DVM ±2V.
4. Repeat the process for the negative voltage across the inverter CP7 [VC-] and CP3 [VC0].
Results

Verify that there is no radiation in simulation mode. Explain how you confirmed this.
 RadSpeed Training
Lab 3: Service Mode
Overview
The service mode consists of two components: Setup and Adjust. Setup is the configuration options for the
generator, consisting of defining system ratings, creating available techniques, identifying the tube installed,
ARCNET and serial communication settings, programming signals, and other miscellaneous settings. Adjust the
various calibrations the system requires including FVR and phototiming. These menus are very different between
the B/V/L-40 type generator and the L-40E/F generator. Use the L-40E/F simulator console and compare these
differences.
Procedure
1. Become familiar with entering the service mode.
2. Configure the system per the instructions in the Generator Installation Manual
a. RATIO [3.2.4]
b. TECH [3.2.5]
c. TUBE [3.2.6]
d. COMMUNICATION [13.3]
e. SIGNAL [3.2.7]
f. OPTION [3.2.8]
3. Calibrate the system per the instructions in the Generator Installation Manual.
a. FVR
i. X-ray will need to be enabled. Take the system out of simulation mode and use appropriate
caution.
ii. Set up an oscilloscope and measure TkV and TmA during calibration.
iii. Setting SW2:3=ON [SA CONT-2002] enables the starter to remain in high speed
b. Phototiming
i. Since we don’t have a film processor available, we will not be able to do phototiming
calibration in this lab. Familiarize yourself with the process, however.
Results
Record the waveforms for TmA and TkV:

TmA Waveform TkV Waveform

1. Compare the TmA waveform during calibration when feedback is off and a normal exposure when
feedback is on. What is the difference between these signals?
 RadSpeed Training
Lab 4: Generator Operation

Overview

Setting up the generator for clinical applications may be the role of an applications specialist, but a basic
understanding of the system operation and programming APR’s is critical to servicing the system adequately. Again
the L40E/F generator is quite different in setting up APR’s. Use the L40E/F simulator to become familiar with its
interface.

Procedure

2. Hold the Setup Button until the Setup Screen appears.

3. Select the Program icon and create a the following tabs:

4. Create some radiographic programs in these tabs with multiple steps. The copy and move functions can
save time when setting up new APR’s.
5. Familiarize yourself with the other items in the Setup Screen; the System, AEC, and Console settings.

Results

How many radiographic programs can be stored to memory for the B/V/L-40 console? For the L40E/F console?

How many colors can be programmed for the console?

How many sounds can be programmed for the console?

 RadSpeed Training
Lab 5: Generator Test Procedures

Overview

When troubleshooting the system it is important to know which waveforms to check and what they should look
like. During installation and when boards are replaced in the field, the system should also be checked for proper
operation. This lab presents an abbreviated procedure for checking proper operation and has you record
waveforms from a real system to compare with the illustrations in the product literature.

Procedure

1. Review the block diagram below. Reference the procedure for verifying the x-ray tube filament heating
circuit in section 4.9 of the generator installation manual. Record the measured waveforms specified below.
a. Complete preparation for test operation, section 4.8 in generator installation manual.
b. Verify the software controlled filament heating gate waveforms, Q1-4 L & Q2-3 L during standby
and prep. The frequency is maintained at 20kHz, but the pulse width or duty cycle should increase
during prep.
c. With the system off, connect J1 to supply power to the filament heating inverter
d. Do not create a filament simulator as mentioned in the installation book, but verify the waveform of
CL & C0 on the mA Power-2002.

B/V/L-40 Radiographic Filament / mA Control Block Diagram

Q1-4 L CL
CP15 CP1

Q2-3 L C0
CP9 CP2

FVR + Software Controlled Filament Heating

HTT
Filament Heating Inverter
Gate Waveforms
RMA –
mA Power-2002

TMA –
UD CONT-2002 mA Detector-2002

TMA IFV_L
CP13 CP23
1V=200mA 1V=1A
 RadSpeed Training
2. Review the block diagram below. Reference the procedure for verifying the kV circuit in section 4.10 &
4.11 of the installation manual or section 6.1 in the service manual. Record the measured waveforms
specified below.
a. Complete preparation for test operation, section 4.8 in generator installation manual.
b. Either jumper CP20 [VSIN] to CP3 [+15V] or enter “check 7FF” into teraterm to simulate an
exposure condition.
c. Verify the oscillation frequency at F. VR2 can be adjusted if necessary.
d. Verify the oscillation pulse width at AD and BC. VR1 can be adjusted if necessary.
e. Remove the jumper above or enter “check 7EF” into teraterm to end exposure simulation.
f. With power off, Connect J8 and J10 on the UD Cont 2002 pcb
g. Take an exposure while measuring CP5, 6 [GE] on channel 1 and CP7, 8 [GE] on channel 2 of
the scope. VR1 can be adjusted if necessary.
h. Restore system back to normal condition and verify the tube voltage feedback by measuring
KVFB+/- during an exposure.

B/V/L-40 Radiographic kV Control Block Diagram

F AD GE
CP12 CP7 CP5, 6

VS BC GE
CP6 CP7, 8
VR2
VR1
VN

Voltage to Gate Pulse IGBT

Frequency HTT
PkV – + Generator Inverter
Converter

FBST @
94% PKV
Inverter 2002

UD CONT-2002
TkV –

TkV KVFB+ KVFB-

CP32 CP24 CP26
1V=20kV 1V=20kV 1V=20kV
 RadSpeed Training
Results

Record the following waveforms:

Fine Adjustment of the Inverter Pulse Width [G & E] Verification of Tube Voltage Feedback [KVFB+/-]

Filament Heating Voltage Waveform [CL & C0] Adjustment of Flash Circuit [IFV_L]

If the system displays “Measured kV Over,” what waveforms/test points should you check?

If the system displays “No Filament,” what waveforms/test points should you check?
 RadSpeed Training
Lab 6: Teraterm

Overview

Teraterm is used to access the system as a diagnostics tool, a means to update system software, and create backups
of configurations and calibrations. Understanding how to use this software is critical. It is recommended to
connect your laptop to the system and ensure connectivity and to practice using these functions. This lab explores
the functions of Teraterm as related to the Generator.

Procedure

1. Setting up the connection.

a. Setup the serial port in Teraterm according to the figures below and press Enter to see if there is
there is a command prompt acknowledging your communication setup.
b. If not sure of the COM port or to verify the port is operating properly: Control Panel  System 
Hardware  Device Manager  Ports (COM & LPT)  Communications Port (COM “X”) where
X is the number COM port to select from the Port drop-down box in the Teraterm setup.
c. The drop-down options allows COM ports 1-4 only. When using a USB to Serial adapter, this port
number can be greater than 4. Adjusting the COM Port number: Communication Port Properties
 Port Settings  Advanced  COM Port Number

Normal Serial Setup for Teraterm Serial Setup for Flashing Software Accessing Device Manager

COM Port Properties Changing COM Port Number

 RadSpeed Training
2. Setting up a System Password
a. Setup, check, and delete passwords
3. Flashing software
a. Generator Console  version 1.90
b. UD Cont-2002  version 1.90
4. Downloading/uploading registration and calibration settings
5. Important Commands
a. List some of the commands discussed in class and tried in lab and their function

Command name Function

Results

If you forgot a password you set for the System Setup Menu, how do you recover it?

How many backups are necessary for a full backup of the generator?

Can you use the backups from one system on another system?
 RadSpeed Training
Lab 7: CH-200 Initial Settings and Calibrations

Overview

The CH-200 service mode also contains 2 parts, a configuration portion entitled “SYSTEM” and a calibration
portion entitled “CALI.” The configuration portion selects which devices are part of the system and enables system
functionality. The calibration portion is for position registration of the system potentiometers. There are also some
miscellaneous initial settings discussed in this lab.

Procedure

1. Calibrating CH-200 touch screen.

a. SW2:3=ON [Perip-SH pcb in CH control box]
2. Service Mode
a. System Settings Menu
i. Setup the system configurations per the instructions in the CH-200 Install Manual [Section
11.4]
b. Position Calibration Menu
i. Register the system potentiometers per the instructions in the CH-200 Install Manual
[Section 11.5]
c. Adjust and Customize Settings
i. Conduct fine adjustments and system customizations per the instructions in the CH-200
Install Manual [Section 11.6]
3. Synchronizing the CH-200 and Generator
a. Synchronize the data per the instructions in the CH-200 Install Manual [Section 11.7]

Results

How many click dogs are required in a standard RadSpeed installation? How many in a Tomo installation?

Which calibrations can be skipped in a standard RadSpeed installation?

 RadSpeed Training
Lab 8: Pots, Clickdogs, and Photosensors

Overview

System tracking, position detection, and detents are all determined by the Pots, Clickdogs, and Photosensors of the
system. An understanding of how to setup and manipulate these items will enable the system to run smoothly long
after installation

Procedure

1. Pots
a. There are many ways to verify the potentiometer positioning
i. DAC value in the calibration menu
ii. DAC value in Teraterm “check” command [1.6 in Maintenance section of CH-200 Install]
iii. Corresponding analog voltage measurement on the CHD-200 or CHC-200 pcb’s
2. Clickdogs
a. Since the CH-200 longitudinal or transverse position registration is done in the click dogs
(depending on wall stand orientation), it is necessary to have them set prior to calibration
b. The click dogs should be set such that the SID to the wall stand is 40 or 72 inches and that the wall
and table are centered correctly.
3. Photosensors
a. The longitudinal and transverse detent detection requires 3 inputs, the solenoid pin, and two
photosensors. When the states of all these signals are correct the detent indication is lit on the CH-
200 display.

Photosensor Photosensor PIN

Longitudinal PH1 PH2 MS1
Transverse PH3 PH4 MS2

Photosensor
sensitivity trimmer

Activation
indicator
Photosensor should
activate in this range

Click Dog Photosensor

b. Adjust photosensor sensitivity trimmer if necessary and fill out the chart below with three different
ways to determine the photosensor state other than the photosensor activation indicator

CHD-200 LED CHC-200 LED Teraterm Port Monitor

PH1
PH2
PH3
PH4
MS1
MS2
 RadSpeed Training
Results

What is the range of DAC values and analog voltage for the CH-200 longitudinal pot?

What pots are utilized in the RadSpeed system?

Often a recessed room lamp in the ceiling above a detent can disrupt the photosensor’s operation. What could be
done in addition to careful adjustment of photosensor sensitivity trimmer to improve response?
 RadSpeed Training
Lab 9 ARCNET Communication

Overview

ARCNET is a local area network protocol similar to Ethernet. It is employed in the RadSpeed system as a means to
communicate between the generator and the CH-200 system. Arcnet communication is setup by daisy-chaining
components and providing a resistive termination at both ends of the configuration. The advantage to this setup is
no network hub is required. However if one component fails, it disrupts communication on the entire network.
The objective of this lab is to guide you through identifying and efficiently troubleshooting an ARCNET network.

Procedure

1. Identifying an ARCNET communication problem

a. When the CH-200 display freezes on the RadSpeed or a blank white display, this indicates a problem
with Arcnet communication (as seen below).
b. Check the condition of LD6 on the COM I/F PCB, if it is off or blinking there is a communication
problem. See B-40 Install Manual Chapter 13.4.B for more information.
2. Troubleshooting procedure
a. Check initial settings
i. CH-200 Settings: select L/B-40 for Generator type in service mode.
ii. Communication Settings: Set CH-200#1 to “Used.” Set both CH-200#1 and #2 to “Used”
when two CH-200 units are used.

CH-200 freezing because of Initial Settings: Selecting Generator Initial Settings: Identifying
ARCNET error (prior v2.00) Type ARCNET Components
 RadSpeed Training
b. Verify the DIP switch and Jumper settings

c. Isolate systems and add one by one

i. Start the system with SW2:8=ON [Perip-SH] to boot the CH in stand-alone mode without
influence of the generator.
ii. If the CH does not boot normally there is a problem on the line between the CHP-200 and
the Perip-SH

Verify connection and that

there are no pins bent in
connectors J15 [CHC-200],
J30, & J31 [CHD-200].
Troubleshooting the line between the CHP-200 and the Perip-SH
 RadSpeed Training
iii. If the CH boots normally, there is a problem on the line to the UD

Results

One software v2.00+ what is displayed on the CH-200 screen if there is an ARCNET error?
 RadSpeed Training
Lab 10: Teraterm and the RadSpeed System

Overview

Teraterm is used to access the system as a diagnostics tool, a means to update system software, and create backups
of configurations and calibrations. Understanding how to use this software is critical. It is recommended to
connect your laptop to the system and ensure connectivity and to practice using these functions. This lab explores
the functions of Teraterm as it relates to the RadSpeed system.

Procedure

1. System Configuration and Calibration by Software

a. All of the calibrations can be also done with Teraterm [1.4 in Maintenance section of CH-200
Install]
2. Virtual Terminal
a. The CHP-200 pcb is mounted behind the CH-200 touch panel display. Access to this board is
offered remotely so the display assembly does not need to be disassembled. Write in below how to
initiate and terminate the virtual terminal.

Initiating the Virtual Terminal Terminating the Virtual Terminal

3. Flashing Software
a. CHC-200  version 2.02
b. CHP-200  version 2.00 (software)
c. CHP-200  version 1.20 (icon)
d. Two methods
i. 1.5 in Maintenance section of CH-200 Install
ii. Appendix D of CH-200 Install
4. Backup / Restore
a. T>DIAG (backup of CHC-200 part)
b. VT>DIAG (backup of CHP-200 part)
5. Important Commands
a. List some of the commands discussed in class and tried in lab and their function

Command name Function

 RadSpeed Training
6. Use the Teraterm “Check” Command [1.6 in the Maintenance section of the CH-200 Install Manual] along
with the CHC-200 LED Tool [3.1.3 in the Maintenance section of the CH-200 Install Manual] as a
diagnostic tool to check the following signals. Indicate the port number the this signal was monitored and
the LED that indicated the signal.

Teraterm “Check” Command CHC-200 LED Tool

Wire Rope Detection Switch
BR-120 Emergency Switch
BK-200 Emergency Switch
BK-200 Bucky Center Switch
Collimator key Switch

Results

How many covers have to be taken off to utilize the Teraterm “check” command? How many covers for the CHC-
200 LED tool?
 RadSpeed Training
Lab 11: Troubleshooting

Overview

The reported problem is:

Procedure

The steps to solve the problem are:

Results

The solution is: