PENSTOCK PIPE (H.

M WORKS)
Mai – Beni (H.E.P) 9.51MW

TABLE OF CONTENTS
CHAPTER 1 INSPECTION ON RECEIPT MATERIALS
1.1 Visual inspection
1.1.1 Inspect Physical Damage for all incoming materials.
1.1.2 Check the dimensions Labelling in specified manner.
1.1.3 Inspect sample Test accordingly to their Certified WPS
1.2 Points to be Record and check the materials
1.2.1 Date of Receipt
1.2.2 Name of product, Heat no, control no, Assigned by
manufacture.
1.2.3 Check the Quality and Grade of Materials against documents.
CHAPTER 2 FABRICATION (IN PROCESS)
2.1 Processes
2.1.1 Cutting (with Dimension Inspection)
2.1.2 Forming or Bending
2.1.3 Maching
2.1.4 Welding (Examine according to certified electrode and
welder).
2.1.5 Final Assembly

CHAPTER 3 QUALITY CONTROL INSPECTION PROGRAM FOR FABRICATION

3.1 Dimension Inspection Record
3.2 Welding Inspection Record
3.2.1 NDT Examine Technique
3.2.2 Detection of surface Flaws.
a.) Visuals inspection.
b.) Magnetic particle inspection.
c.) Fluorescent Dye Penetrant Inspection
3.2.3 Detection of internals Flaws
a.) X-Radiography.
b.) Ultrasonic Testing
c.) Eddy current Testing
3.3 Prepare Quality assurance plan (QAP) with certified AWS
3.4 Inspection of Ovality.
3.5 Water filling and Pressure Test.

CHAPTER 4 QUALITY CONTROL INSPECTION PROGRAM FOR PAINTING

4.1 Painting Process
4.2 Sand Blasting of Pipe.
4.3 Surface Preparation
4.3.1 Cleaning
4.3.2 Rust Removal
4.4 Priming
4.5 Finishing Coating

CHAPTER 5 EXECUTION AND INSTALLATION AT SITE

5.1 Methods and Procedure of execution of pipe.
 PENSTOCK PIPE (H.M WORKS)
Mai – Beni (H.E.P) 9.51MW
5.1.1 Perform the safety plan accordingly of H.M works
5.1.2 Monitor Status
5.1.2.1 Pipe Monitoring
5.1.2.2 Tools monitoring
5.1.2.3 Process monitoring
5.1.2.4 Job monitoring
5.1.3 Welding examine with certified WPS
5.1.3.1 Follow the NDT Technique Against QAP (BIS)
5.1.4 Debugging the R.L and slope level of Excavation.

CHAPTER 6 DOCUMENTATION
6.1 Summary of QAP with IS (AWS) certified.
6.2 Personnel Evaluation of penstock Inspection.
6.3 Frequency Inspection
6.4 Conclusion of penstock Inspection Record.