Part A 10*2=20

1. Name the defects in rolled forging

2. what is piercing operation
3. Differentiate flat rolling and shape rolling
4. what is precision forging?
5. how do u reduce the roll force in a rolling process
6. What are the desirable qualities in metal for maximum stretchability
7. What are the applications of rubber pad forming process?
8. Name any two superplastic materials
9. List out the methods for testing formability of material
10. Distinguish between piercing & blanking

Part b 5*13=65
1. a. Classify the types of forging machines and explain any one
(or)
b.Explain the forward and back extrusion process
12. a. i. Describe hydrostatic extrusion process.

ii. Compare press forging and hammer forging

(or)
b . i)Explain with a sketch, what is meant by flat strip rolling.

ii) Explain the procedure for making the head of Bolt by forging
operation
13. a. i)Name the hand forging operation and explain briefly about them.
ii)Explain with a neat sketch of roll forging process.
(or)
b. i)Explain any one stretch forming operation

ii)Define formability and how it is tested?

iii)What is drawing operation?

14. a. What is deep drawing operation? Explain with a neat sketch.

(or)
b. i. Explain rubber pad forming process

ii. Describe the electro hydraulic forming process

15. a. i. What is super plastic forming?

ii. Describe the hydro forming process with the help of neat diagram
(or)
b.i. Explain the characteristic features of sheet metal used in forming process

ii. Explain peen forming process

 part c 1*15=15
16. a. Explain the metal spinning operation

ii. Describe the magnetic pulse forming process

(or)
b.Describe the following processes

a. Roll die forging b. Skew rolling c. Ring rolling

 1. differntiate between hot and cold forging
2. why it is necessary to condition the metal before hot rolling?
3. give a few examples of hot forged products.
4. why is the surface finish of a rolled product better in cold rolling than in hot rolling?
5. what is strain rate sensitivity?
6. What is shear angle insheet forming?
7. What are the applications of superplastic forming process?
8. What is springback in sheet metal forming?
9. Distinguish redrawing & reverse drawing?
10. What are the two most common shearing operation?
Part b
11.a i)Explain the tube piercing process

ii. Distinguish hot and cold extrusion process and briefly explain one in each.
(or)

b.i. Describe the principle of rolling. Write the various kinds of rolling
mills along with their applications
ii.What are the types of power hammers available and explain the pneumatic
hammer with a neat sketch
2. a i) Name the hand forging operation and explain briefly about them.
ii) Explain with a neat sketch of roll forging process.
(or)
b. i)Describe hydrostatic extrusion process.
ii)Compare press forging and hammer forging
3. a i)Describe hydrostatic extrusion process.

ii)Compare press forging and hammer forging.

(Or)
b.i. What is super plastic forming?
ii. Describe the hydro forming process with the help of neat diagram

4. a i)Explain the characteristic features of sheet metal used in forming process

ii) Explain peen forming process
(or)
b.explain sheet metal bending process and its types
15.a explain stretch forming process
(or)
b.explain electromagnetic and magnetic pulse forming process
part c
16.a explain bending process and its types.
(or)
b. Explain the tube piercing process

ii. Distinguish hot and cold extrusion process and briefly explain one in
each.