4'S

Sort

Shine
3'S Scrap/

Standardize

5'S Sustain
1'S Separate/

2'S Straighten
Training on 5'S for every individual according to his role.
Step 1

#Divide the area into zones and assign Zonal Managers.

# Display the Zone boundaries with Zonal managers photograph in
Step 2

Respective plant notice board.

# Provide 5S Score board.

# Do initial audit and update in the score board.
Step 3
Step 4

with Management approval.

#Run red tag campaign and
register the tags in a register.

and Scrap the unwanted Items

# Evaluate red tags with team
ROADMAP FOR 5S IMPLEMENTATIO
ADMAP FOR 5S IMPLEMENTATION.
Step 5
# Classify the remaining tools and
Instruments and arrange it in
Ergonomic friendly method near the
machines.
# Fix WIP norms and Classify red,
grey and Green inventory.
# Provide cleaning schedules for areas
and delegate zonal members for
maintain and monitor. # and take fixed point
Provide JH Check list for machines and
follow.
Implement 3C concept to keeping
inventory.Number all the bins,Fix
quantity for bin and colour the constant KANBAN and Withdrawal
zones.
#Implement MY MACHINE concept in
each machines and delegate
operators.
#Design and procure dedicated
Bins to maintain 3C.
Step 6
Monitor the value of red and
grey inventory and plan
actions to dispose Red
inventory and minimize grey
inventory.
Select 5 spots in your Zone
photographs for 'Before'status
and imprve thespot.
Implement Production
KANBAN.
#Train members to follow 3C.
#Boost Suggestion Scheme
to get better ideas and to
make ownership.
 Step 7

# Run Red tag campaign second time

and compare the improvement.

Check and monitor ITR(Inventory Turn

Ratio) and prepare action plan to
increase ITR.
# Select and appreciate best MY
MACHINE owner monthly once.

# Every 15days once take

fixed point photographs for
'After'status,when you reach the stage
that difference between 'Before' and
'After' status photographs are very less
then select next 5 spots and improve.

#Link JH check list with M/C's Preventive

maintenance check list. #
Implement PULL system effectively to
improve ITR.

# Run weekly 5S audit and update in

score board.
# Maintain Trend
chart for weekly 5S Scores along with
required action plan.

S.GUNASHEELAN.