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W hat is a transformer?
A transformer can be defined as a static device which helps in the transformation of
electric power in one circuit to electric power of the same frequency in another circuit.
The voltage can be raised or lowered in a circuit, but with a proportional increase or
decrease in the current ratings (since constant power operation takes place in a
transformer)
P rinciple of operation of a transformer
Physically, there is no electrical connection between the two windings, but they are magnetically
connected. Therefore, the electrical power is transferred from the primary circuit to the secondary
circuit through mutual inductance. The induced emf in the primary and secondary windings depends
upon the rate of change of flux linkage that is (N dϕ/dt). dϕ/dt is the rate of change of flux and is
same for both the primary and secondary windings. The induced emf E 1 in the primary winding is
proportional to the number of turns N1 of the primary windings (E1 ∞ N1). Similarly, induced emf
in the secondary winding is proportional to the number of turns on the secondary side. (E 2 ∞ N2).
Transformer Construction
The three main parts of a transformer are,
Primary Winding of Transformer-Which produces magnetic flux when it is connected
to electrical source.
Magnetic Core of Transformer-The magnetic flux produced by the primary winding,
that will pass through this low reluctance path linked with secondary winding and create
a closed magnetic circuit. The core of transformer either square or rectangular type in
size. It is further divided into two parts vertical and horizontal. The vertical portion on
which coils are wounds called limb while horizontal portion is called yoke. Core is made
of laminated core type constructions, eddy current losses get minimize. Generally high-
grade silicon steel laminations (0.3 to 0.5mm) are used.
Secondary Winding of Transformer-The flux, produced by primary winding, passes
through the core, will link with the secondary winding. This winding also wounds on the
same core and gives the desired output of the transformer.
Conducting material is used in the winding of the transformer. The coils are used are wound on
the limbs and insulated from each other. If the leakage flux is more it affects the performance
and efficiency of transformer. To reduce the leakage flux, it is necessary that the windings
should be very close to each other to have high mutual induction.
Thus, a transformer carries the operations shown below:
1. Transfer of electric power from one circuit to another.
2. Transfer of electric power without any change in frequency at constant power
3. Transfer with the principle of electromagnetic induction. (electrical energy
magnetic energy electrical energy)
4. The two electrical circuits are linked by mutual induction (magnetically coupled)
while being electrically isolated from another
Transformer on DC supply
As discussed above, the transformer works on AC supply, and it cannot work not DC supply. If the
rated DC voltage is applied across the primary winding, a constant magnitude flux will set up in the
∅
core of the transformer and hence there will not be any self-induced emf generation (Since = 0 )
In AC transformer, current through the primary winding is give by,
𝑆𝑢𝑝𝑝𝑙𝑦 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 − 𝐼𝑛𝑑𝑢𝑐𝑒𝑑 𝑒𝑚𝑓
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 =
𝐼𝑚𝑝𝑒𝑑𝑎𝑛𝑐𝑒 𝑜𝑟 𝑟𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑜𝑓 𝑝𝑟𝑖𝑚𝑎𝑟𝑦 𝑤𝑖𝑛𝑑𝑖𝑛𝑔
According to Ohm’s Law during Dc connection
𝐷𝐶 𝑆𝑢𝑝𝑝𝑙𝑦 𝑉𝑜𝑙𝑡𝑎𝑔𝑒
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 =
𝐼𝑚𝑝𝑒𝑑𝑎𝑛𝑐𝑒 𝑜𝑟 𝑟𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑜𝑓 𝑝𝑟𝑖𝑚𝑎𝑟𝑦 𝑤𝑖𝑛𝑑𝑖𝑛𝑔
The resistance of the primary winding is very low, and the primary current is high (due to the absence
of self-induced emf responsible for regulating the current). So, this current is much higher than the
rated full load primary winding current. Hence, as a result, the amount of heat produced will be greater
and therefore, eddy current loss (I2R) loss will be more. Because of this, the insulations of the primary
windings will get burnt, and the transformer will be damaged.
T ransformer classification
Step up
Based on output
voltage
step down
Power
transformer
Based on Distribution
application transformer
Instrumentation transformer
Instrumentation
Transformer
Transformer
types Core type
Based on
Construction
Shell type
Indoor
Based on
location of use
Outdoor
Dry type
Based on
insulation
Liquid immersed
type
I) Based on output voltage
a) Step up- Transformer whose output voltage is more than input
supply or primary voltage.
b) Step down- Transformer whose output voltage is less than input
supply or primary voltage.
II) Based on construction
a) Core
b) Shell
Comparative analysis of a core and shell type transformer is as shown below.
Fig 3 Core type transformer Fig 4 Shell type transformer
…. (8.3)
This ratio shown in equation 8.3 is called the voltage per turn transformer,
For an ideal transformer on no load, E1 = V1 and E2 = V2
where, V1 = supply voltage of primary winding
V2 = terminal voltage of secondary winding
Transformation ratio
From equation 3 it is clear that the emf / number of turns is same for both primary
and secondary winding. So, the following equation can be written from eq 8.3
= = = 𝑘 (𝑠𝑎𝑦) (8.4)
Considering an ideal transformer whose losses are negligible, volt- ampere input and
output of the transformer can be equated as same (i.e. constant power operation)
Output VA = Input VA
i.e. 𝑉 𝐼 = 𝑉 𝐼
(8.5)
From equation 8. 4 and 8.5 it is evident that while the voltage of a transformer is
directly proportional to the number of turn (as evident from transformer e.m.f
equation also) the current flowing through the winding is inversely proportional to
the number of turns.
An ideal iron core transformer is shown in the figure below. It consists of two coils
primary and secondary on a common magnetic core. Here V1 is the supply voltage,
E1 primary induced e.m.f, E2 secondary induced e.m.f, ZL is the load and the turns
on the primary and secondary sides are T1 and T2 respectively.
P ractical transformer on no load
Here Rc = R0, Xm = X0, Ic= Iw, and
X0= Xm as discussed in class
As the flux φ2 opposes the flux φ, the resultant flux of the transformer decreases and
this flux reduces the induces EMF E 1. Thus, the strength of the V1 is more than E1 and
an additional primary current I’1 drawn from the main supply. The additional current
is used for restoring the original value of the flux in the core of the transformer so that
the V1= E1. The primary current I’1 is in phase opposition with the secondary current I2.
Thus, it is called the primary counter balancing current.
The additional current I’1 induces the magnetomotive force N1I’1. And this force set
up the flux φ’1. The direction of the flux is same as that of the φ and it cancels the flux
φ2 which induces because of the MMF N2I2
Now, N1I1’ = N2I2, so it can be rewritten as,
Therefore,
The phasor difference between V1 and I1 gives the power factor angle ϕ1 of the
primary side of the transformer.
The power factor of the secondary side depends upon the type of load
connected to the transformer.
If the load is inductive as shown in the above phasor diagram, the power factor will be lagging,
and if the load is capacitive, the power factor will be leading. The total primary current I1 is
the vector sum of the current I0 and I1’. i.e.
The following figure shows a phasor diagram of a practical transformer on capacitive load.
Phasor diagram of a transformer with inductive load considering V2 i.e. secondary voltage as the reference
is shown below.
1. Draw V2 on the x- axis
2. Draw I2 at an angle φ2 with respect to V2 (phase angle obtained from wattmeter reading
of the transformer on the secondary side)
3. The voltage drops I2R2 and I2X2 are added to V2 to obtain E2 since E2 = V2 + voltage
drops.
4. The induced e.m.f E1 is in phase with E2 a both are induced by the same flux φm. Draw
V1’ = - E1
5. The magnetizing (Im) and the core loss (Ic) component of no-load current is drawn. Im
lags V1’ by 90⸰ while Ic is in phase with V1’.
6. The no load current Io is drawn, which is a phasor sum of I m and Ic.
7. Current I1’ is drawn equal and opposite to the current I2
8. The total primary current taken from the supply is
9. V1 = V1’ + voltage drop. So, the I1R1 and I1XI drops are added to V1’ to obtain the
supply voltage on the primary side i.e. V1. I1R1 is in phase with I1 and I1XI is in
quadrature with I1.
10. The angle φ1 represents the phase angle between V1 and I1.
Fig Phasor diagram for inductive load with secondary voltage as reference
Where,
R1= winding resistance of the primary winding of a practical transformer, X1= leakage reactance of the
primary representing the leakage flux, R2 = winding resistance of the secondary winding of a practical
transformer, X2= leakage reactance of the secondary representing the leakage flux. V1= supply AC
voltage, V2= output load voltage, E1= induced e.m.f in the primary E2= induced e.m.f in the secondary.
And as shown previously,
I0 = no load primary current (3-5 % of the full load rated current), Ic= core loss component of no-load
current, Im= magnetizing component of no-load current. Rc= represents the core los of the transformer
Xm= represents the flux setup necessary for transformer operation.
When the parallel branch containing the core loss resistance and the magnetizing reactance (R c and Xm)
is brought up front near the supply the circuit is known as approximate equivalent circuit.
TESTING OF TRANSFORMERS
Open Circuit & Short Circuit Test
Open circuit & Short circuit test is also known as the Indirect Test. Open circuit & Short circuit test is
performed on the transformer for the Iron loss, no-load current, no-load resistance & reactance and
copper loss, impedance, voltage regulation respectively. Here performance of a transformer can be
determined without any actual loading at any load and power factor by open and short circuit test. This test
is very economical because power require is very less to perform this test.
A voltmeter V, an ammeter A, and a wattmeter W are connected in the low voltage (lv) side of transformer.
The voltmeter V gives the rated voltage V1 of the primary. A very small current I0, called the no-load
current, flows in the primary side because the secondary side is open circuited. The ammeter A, therefore,
reads the no-load current I0. The power loss in the transformer occurs due to core loss and a very small I2R
loss in the primary. There is no I2R loss in the secondary since it is open and I2 = 0. Since the no-load
current I0 is very small, the I2R loss in the primary winding can be neglected. The instrument readings
obtained in open circuit test are as follows:
o Ammeter reading = no-load current I0
o Voltmeter reading = primary rated voltage V1
o Wattmeter reading = iron or core loss P1
From the above readings we can determine the no-load equivalent circuit:
Xm = and Rc =
Where Xm is the shunt inductive reactance, Rc is the shunt core loss component, Ic is the core loss
component of no load current, Im is the magnetizing current.
First keep in mind, open circuit test can be conducted at any side. But it's better to use convenient side (LV
side for measurement) for test due to following advantages.
1. For LV side, rated voltage required will be less compare to High voltage side. so low range
voltmeter and wattmeter sufficient to conduct the test.
2. In no load test, no load current is only 4 to 6 percentage of full load current, so for LV side rated
current is high and no-load current which only 4 or 6 percentage will be high compare to no load
current in case of high voltage winding. So that's why no-load current can be accurately measured.
Short Circuit Test
When short circuit test is performed only on one side the equivalent circuit constants referred to another
side can also be calculated as follows:
𝑁
𝑍 = 𝑍 ( )
𝑁
𝑁
𝑅 = 𝑅 ( )
𝑁
𝑁
𝑋 = 𝑋 ( )
𝑁
Why Transformers Are Rated In KVA?
From the above transformer tests, it can be seen that Cu loss of a transformer depends on current, and
iron loss depends on voltage. Thus, total transformer loss depends on volt-ampere (VA). It does not
depend on the phase angle between voltage and current, i.e. transformer loss is independent of load
power factor. This is the reason that transformers are rated in kVA.
Transformer efficiency (η) can be explained as the ratio of the output power to the input power.
As we know that in a transformer there is no rotational part so there are no rotational losses such as
windings and frictional losses in a rotating machine. Therefore, we can obtain a maximum efficiency as
high as 99% in a well-designed transformer.
Consider, the x is the fraction of the full load. The efficiency of the transformer regarding x is expressed
as
The copper losses vary according to the fraction of the load.
If we know the load cycle of the transformer, then all day efficiency can easily be determined.
The value of the terminal voltage V2 is approximately constant. The transformer iron losses are
practically constant at constant voltage, but copper losses varies as square of load current therefore the
efficiency is affected by the factor load current.Thus, for a given power factor the Transformer efficiency
depends upon the load current I2. In the equation (1) shown above the numerator is constant and the
transformer efficiency will be maximum if the denominator with respect to the variable I 2 is equated to
zero.
Losses in Transformers
There are two types of losses occurs in a transformer:
1. Iron loss or Core loss Pi
2. Copper loss or I2R loss Pc
Iron loss or core loss (Pi)
Iron loss in transformers is the combination of hysteresis loss (Ph) and eddy current loss (Pe). This type of
loss mainly occurs in the magnetic core of the transformer, and depends on magnetic properties of core
material.
Pi = P h + P e
The formula for hysteresis and eddy current losses is as follows:
Ph = khf Bxm
Pe = kef2 B2m
Where,
kh = It is a constant which is proportional to the volume, quantity of the core material and the units used.
ke = It is a constant which is proportional to the volume, resistivity of the core material, thickness of
laminations and the units used.
Bm = maximum flux density in the core.
f = frequency of the alternating flux.
The exponent 'x' is called Steinmetz constant. Depending upon the magnetic properties of the core material
its value varies from 1.5 to 2.5.
Therefore, the total core loss in the transformer is
Pi = Ph + Pe
Pi = khf Bxm + kef2 B2m
As we know that the voltage applied is approximately equal to the induced voltage in the transformer.
The above relation shows that the hysteresis loss depends upon both the applied voltage and frequency.
Dielectric loss
The losses that occur in insulating materials, i.e., in the transformer oil and the solid insulation of the
transformer, are known as a dielectric loss. This loss occurs only in high voltage transformer, and is very
small so that we can neglect these losses.