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Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. Alfa Laval © 2014
How to contact Alfa Laval
Contact details for all countries
are continually updated on
our website. Please visit
www.alfalaval.com to access
the information.
Now with
animations
ESE00361EN 1501
With prices
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Introduction to Alfa Laval Sanitary Equipment
The information provided in this Catalogue is given in good faith and Alfa Laval does not accept any responsibility for the accuracy of its content, or
for any consequences that may arise from the use of the information supplied or materials described. Prices are "Recommended Customer Price
List (PPL)"-prices and are listed in EUR currency. These prices are to be applied as from January 2016 and replace all former PPL-EUR prices. The
prices are valid globally except for United States and India where a local version is used. All prices are subject to change without notice. Update and
change of prices will be supplied on request. Copyright© Alfa Laval 2016. All rights reserved.
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Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.
Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.
www.alfalaval.com/biopharm
www.alfalaval.com/food
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News
In this edition of Close at Hand, we have the following new products available:
Valves
The below Scandi Brew valves are now part of our hygienic valve portfolio:
Safety Valves
• SB Anti Vacuum Valve
• SB Anti Vacuum House
• SB Pressure Exhaust
• SB Pressure Relief Valve
Sample Valves
• SB Membrane Sample Valve
• SB Micro Sample Port
• SB Micro Sample Port, Type M
• SB Carlsberg Flask
Tank cover
The new Circular Cover Type LKDC-LP meets the demand for a lower-priced solution which still withstands pressures
up to 1 bar.
• Access Tank Cover - Circular Cover Type LKDC-LP
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations.
- See more at: http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
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Alfa Laval in brief
Alfa Laval is a leading global provider of
specialized products and engineered
Product overview
solutions.
This page folds out for an at-a-glance look at selected parts of Alfa Laval’s
offering for hygienic applications.
Alfa Laval, ThinkTop and Toftejorg are trademarks registered and owned by Alfa Laval Corporate AB, Sweden.
Visit www.alfalaval.com for a complete picture of our broad product portfolio.
By selecting “Products”, you can obtain up-to-date information and product
documentation – sorted by product category or to match your business and
its needs.
All Alfa Laval channel partners can streamline their processes by using
Alfa Laval Anytime our eBusiness. It provides full documentation, real-time
www.alfalaval.com
ESE01522EN 1411
The production of soft drinks, fruit juices Alfa Laval plate heat exchangers and
and even alcoholic beverages is a balance pumps allows exact heating and cooling
of aesthetics and economy. Alfa Laval under a steady flow, which preserves taste
components protect flavour, texture and and colour in addition to shelf life.
appearance, but also the ability to clean Our pumps, moreover, are optimized for
process lines quickly and to shift between low-shear transport of high-viscosity ingre-
different types of production. dients, such as the syrups used in soft
In addition, our components make drinks or the yeasts used in brewing.
effective use of resources, for example Alcoholic beverages, in fact, are an area
through consistent dosing in the production of particular Alfa Laval expertise. Beyond
of soft drinks and fruit juices. Our precision supporting the fermentation and pasteuri-
valves and automation ensure there are no zation processes, we provide membrane
variations in the finished product, and that technology that is truly groundbreaking.
none of the precious concentrate or sweet- Alfa Laval membranes can be used to
ener is wasted. clarify beer without Kieselguhr waste or to
A wide range of beverages – especially create flavourful, low-alcohol beverages –
pasteurized ones – also demand sensitive or even to turn red wine into white.
temperature control. The combination of
Dairy
Because milk products are active in nature, In addition, we provide a vast range of
hygiene is of crucial importance in their options for fluid handling, including valves,
production. Alfa Laval has safeguarded automation and all the necessary fittings
hygiene since 1883, when our continuous and tubes. Notable among these are our
milk separator laid the foundation for the pumps, which allow gentle, low-shear
dairy industry itself. treatment of even viscous fluids, such as
Our milk separators today, supplied yoghurts containing sensitive fruit chunks.
globally through a comprehensive partner- Beyond these components, we provide
ship with Tetra Pak, are the dairy industry modern ways of optimizing dairy pro-
standard. Delivered as part of complete cesses, including dynamic tank cleaning
processing solutions, they are joined by devices and various filtration membranes.
many other components, available through Using the latter, for example, considerable
Tetra Pak and our other sales and working water can be recovered from whey – at
partners. times enough to cover a substantial portion
Central to our offering – given the role of of process or cleaning needs.
pasteurization and refrigeration – are our
thermally efficient, purpose-built plate heat
exchangers. Alfa Laval plate heat exchang-
ers offer superior hygiene and reliability,
whether used for milk cooling or for tem-
pering prior to curd setting.
Pumping
Knowledge in motion
Pumps in hygienic processes are in constant motion,
providing the driving force for fluids that can be sensitive
or challenging to the pumps themselves. In order to
minimize risk, they must be carefully engineered to
handle a complex variety of issues.
This is why Alfa Laval devotes so much effort to
matching pumps with their intended applications.
Alfa Laval is one of the world’s largest pump suppli-
ers, offering a flexible portfolio of centrifugal pumps,
liquid ring pumps and rotary lobe pumps. But more
importantly, we are pumping specialists with a compre-
hensive knowledge of pump engineering, pump seals
and potential pumping challenges.
Our portfolio combines the highest standards of
hygiene with trouble-free operation and a truly low cost
of ownership.
Performance analyzed
Alfa Laval’s pumping expertise has research as its
cornerstone. In addition to exploring fluid characteristics
in our state-of-the-art rheology lab, we make extensive
use of Computational Fluid Dynamics (CFD), an
advanced flow-modelling technology.
By examining factors such as yield stress, shear rate
and product behaviour at various temperatures and
pressures, our specialists determine how a particular
pump will function with a specific liquid in a given sys-
tem. And by performing chemical analyses of elastomers
and other materials, they identify the correct choices for
use with a given media.
This information is combined with advanced CFD
flow simulations, as well as a database containing 25
years of accumulated knowledge. The result is not only
a comprehensive development programme, but also
pumps that are fully optimized for efficiency, cleanability
and reduced shear.
Alfa Laval is a unique combination of pump specialist and
full-range supplier. While we offer a complete and respected
portfolio of pumps, our true strength is an in-depth under-
standing of fluid movement and an ability to relate it to the
bigger picture.
Ongoing development
With our strong pumping focus, we continue making
strides in otherwise well-established technologies.
Alfa Laval’s core pumping components, the LKH centri-
fugal pump and the SRU rotary lobe pump, have been
on the market for over a decade and are well recognized
for their reliability and ease of maintenance. Yet we
regularly introduce refinements that enhance their per-
formance and lifetime economy.
In addition, we continue to expand our portfolio with
new components. On the one hand, we have broad-
ened our UltraPure line to create a full range of pumps
specifically for biopharm use. And on the other, we have
introduced the more standardized SolidC centrifugal
pump and OptiLobe rotary lobe pump, which meet the
needs of a changing market by combining Alfa Laval
reliability with greater affordability.
Flow management
A seal of quality
In their role as flow directors and necessary safeguards,
valves are of critical importance to any hygienic process.
Even small differences in their operation make a major
difference, especially when they are used together in
large numbers.
As the market leader in valves and valve clusters for
hygienic industries, Alfa Laval has an uncompromising
commitment to valve quality. Over the years, our dedi-
cated research and development team has not only
optimized valve function, but also improved valve
economy by simplifying construction, cleaning and
maintenance.
In addition to seat valves in single-seat and double-
seat models, our broad valve portfolio comprises dia-
phragm valves, butterfly valves, ball valves, check
valves, regulating valves and sampling valves. Further-
more, we offer special valves intended for specific
purposes, including a growing portfolio of valves for
biopharm use. Because each aspect of these valves has
been carefully thought through, each valve is assured to
deliver optimal performance – and a maximum amount
of uptime.
Simply superior
Perhaps the clearest hallmark of Alfa Laval valves is their
astonishing simplicity. The valve bodies in our Unique
single-seat series, for instance, are created from a single
disc of stainless steel and possess no welds where
bacteria can accumulate.
In fact, all valves from Alfa Laval are constructed with
a minimal number of elements. This means fewer mov-
ing parts to break or malfunction, but it also means far
easier maintenance. In contrast to 30 or 40 steps, a
valve from Alfa Laval can be disassembled in as few
as 10.
Furthermore, our valves are designed without loose
springs, which means they pose no safety risk when the
valve body is opened.
From revolutionary advances like weld-free construction to
fine enhancements that reduce fluid and energy consump-
tion, Alfa Laval has led the way in hygienic valve develop-
ment. Our valve portfolio today offers a strong mix of
security and simplicity.
Built to adapt
Additional simplicity is created by modular valve design,
which is specific to Alfa Laval and can be found through-
out most of our valve portfolio.
Our Unique mixproof and single-seat valves, for
example, are constructed from a series of base parts
that allow valves to be configured for different applica-
tion requirements. This enables quick changeovers
between standard and aseptic milk production, for
example, or a move from juice to juice concentrate. By
keeping the valve body but exchanging stems, actuators
and other elements, conversions can be made in just a
few minutes per valve – without removing the valve body
from the system.
Of course, modularity has advantages beyond con-
struction and conversion. Because modular thinking
allows features to be chosen as needed, it also does
away with unnecessary frills and provides a quicker
return on investment.
Thinking differently
Alfa Laval’s leadership in valve automation can be sum-
marized in a single word: ThinkTop. Since its introduc-
tion, the ThinkTop valve control unit has redefined the
way industries look at valve actuation and monitoring.
Unlike traditional control units with manually adjusted
proximity switches – which are still used by many of our
competitors – ThinkTop is able to store parameters for
valve operation. Using a state-of-the-art “no-touch”
sensor system, preconfigured with a tolerance band,
ThinkTop detects valve stem movement with previously
unthinkable accuracy.
Since ThinkTop recognizes the slightest deviation in
the opening or closing of a valve plug, it prevents even
the risk of minor leakage. Moreover, the information
obtained from the valve controls can be used to track
operation from batch to batch. This is important for
safety, especially in sensitive applications where detec-
tion of the tiniest contamination is critical.
Alfa Laval’s leading hygienic valves are supported by a note-
worthy offering in valve automation. Equipped with a “no-
touch” sensor that provides set-and-forget ease, our control
and indicator units combine unparalleled accuracy with total
reliability.
Divided assets
Naturally, there are countless ways to make use of
automation. While access to comprehensive data for
batch reports and trending is essential in some appli-
cations, simple real-time monitoring is often sufficient
in others.
To meet these diverse needs, we have divided our
ThinkTop technology into a range of different valve
control units: ThinkTop, the mid-level ThinkTop Basic
and the relatively simple IndiTop monitor.
With these three units, Alfa Laval covers the whole
spectrum, from true automation and a full range of
electronic interfaces to cost-effective indication of valve
position. Since all units can be fitted onto Alfa Laval
valves without special expertise or costly adaptors, they
make it easy to upgrade with changing requirements.
Delivering advantages
Given that fittings and tubes are regulated by norms and
standards, they are most often viewed as a commodity.
But while little has changed in their form over the past
50 years, Alfa Laval has transformed their delivery
through a truly optimized supply concept.
Though individual fittings are available at individual
prices, we provide a discount when items are ordered in
boxes of ten.
For companies with a more extensive need of instal-
lation material, we can supply bulk shipments with a
customized mix of fittings. This manner of delivery, which
is customer-specific and highly discounted, is a unique
way of distributing such a high-volume product.
Alfa Laval’s vast assortment of installation material encompasses
all necessary shapes, dimensions and surface finishes. Supplied
through a range of cost-efficient delivery options, our fittings and
tubes are individually inspected to ensure perfect hygiene.
Biopharm assurance
For the biopharm industry, where there are strict
demands on installation material, Alfa Laval takes quality
even further. Our Tri-Clover BioPharm fittings and tubes,
which are manufactured to exact tolerances, have thus
become a symbol of excellence all over the world.
In addition to using material from prime mills, we use
rigorous procedures and inspections to secure the
consistency and traceability of our manufacturing. The
even quality of our fittings and tubes ensures ease of
assembly and welding, and our ASME BPE fittings
feature laser welding, which minimizes the risk of rough-
ing and corrosion.
By doing everything in our power to ensure uniformity,
we help ensure compliance with current Good Manu-
facturing Practice.
Heating and cooling
A degree of difference
Today’s hygienic production places growing demands
on heating and cooling components, which must deliver
shorter processing times while maximizing uptime and
energy efficiency.
Achieving this requires a complex mix of thermal
capability, precision and control.
Alfa Laval heat exchangers provide exactly these
characteristics, combining exceptional heat transfer with
gentle handling that protects product quality. By evenly
distributing fluids and maintaining a consistent media
flow, they not only allow for the most effective transfer of
heat or cold, but also prevent irregularities that can
cause fouling, burning or changes in the end product.
These features make Alfa Laval heat exchangers easy
to work with as well, not least because the reduction of
dead zones minimizes product build-up and enables
more effective CIP. Combined with a compact design
that simplifies access and claims less space in the
process line, they make Alfa Laval heat exchangers an
ideal choice for installation, operation and maintenance.
Original innovation
Alfa Laval has a long history of leadership in heat trans-
fer, the results of which are readily seen in our plate heat
exchangers.
Our plates, for example, were the first with a distribu-
tion area for optimizing product flow. While this feature is
frequently copied today, our precision-engineered plates
are still unmatched when it comes to directing the
movement of fluid. This gives them not only superior
heat transfer characteristics, but also exceptional clean-
ability even at the plate corners.
Similarly imitated – and also unsurpassed – are our
glueless clip-on gaskets, which allow gasket replace-
ment with the plate still on the frame. Whereas imitators
rely on various snap-in solutions, our unique clip-on
gaskets are easy to work with and can also be seen
when the heat exchanger is closed, making it simple to
verify alignment.
With their thermal efficiency and superior cleanability,
Alfa Laval’s heat transfer components excel in critical heat-
ing and cooling processes. Our leading gasketed plate heat
exchangers are joined by innovative non-gasketed models
and specialty heat exchangers for biopharm use.
Suitably framed
Unlike industrial applications, hygienic applications place
as many demands on heat exchanger frames as they do
on plates and gaskets. For this reason, Alfa Laval has
dedicated specialists who develop frames for hygienic
needs.
On the one hand, these specialists ensure the use of
standard-compliant materials and surface finishes,
designed to safeguard hygienic processes. But they are
also responsible for advantageous features, such as
smaller ports for CIP without specialized pumps, or the
five-point alignment system in our best-selling FrontLine
series.
Advanced developments
While gasketed plate heat exchangers like FrontLine
handle most food and dairy duties, we also offer heat
exchangers for specialized demands, such as those in
the biopharm and personal care industries.
Specifically developed and documented for bio-
pharm, for example, are our Pharma-line and Pharma-X
heat exchangers. Pharma-line is a double-tubesheet
shell-and-tube heat exchanger that offers many options,
while Pharma-X is a ready-built module for point-of-use
cooling in Water For Injection (WFI) or Purified Water
(PW) systems. Also used in clean-water applications are
our Gemini plate heat exchangers, which have crevice-
free double-wall plates and provide a higher turbulence
that minimizes biofilm build-up.
Two other innovative plate solutions are our
Compabloc and AlfaNova heat exchangers. The laser-
welded Compabloc, available in many different
constructions and materials, is ideal for condensing
duties, where it saves cost and space over other types
of condensers. And our unique AlfaNova models are
manufactured through a revolutionary bonding process
known as AlfaFusion, which enables a construction of
100 % stainless steel.
Filtration
and separation
A separate agenda
Separation, a key process in the vast majority of hygienic
processes, has been a specialty of Alfa Laval for well
over 100 years. But while separation has traditionally
been handled by mechanical means, today it is increas-
ingly being performed through membrane filtration.
As well as providing mechanical separators,
Alfa Laval is one of only a handful of companies that
manufacture sanitary membranes for hygienic use. And
as the only membrane producer with a total focus on
hygienic applications, we are the one that can best meet
the needs of hygienic industries.
Likewise, since we are not limited by the quantities of
industrial membrane production, we are the producer
that can most easily adapt to individual requirements.
While our membrane chemistry is standardized, the form
of our membranes can be tailored to the needs of any
hygienic application.
Dual technologies
Alfa Laval’s membrane offering comprises organic mem-
branes for ultrafiltration, nanofiltration, reverse filtration
and microfiltration. These can be delivered in two types,
depending on the viscosity of the product to be sepa-
rated.
For most viscosities we provide spiral-wound mem-
branes, which are also the industry standard. Whereas
competitor membranes are machine-wound, we wind
our spirals by hand, producing a tighter and more
hygienic roll with a longer service life.
In addition, we offer plate-and-frame membranes, an
Alfa Laval solution that can handle higher viscosities.
Plate-and-frame membranes feature open channels
across the membrane surface and are supported by
hollow plates from which the permeate is collected.
For membrane system builders, we can also provide
the standard and high-pressure pumps, valves and
other accessories needed to create a complete and
efficient membrane system.
Since the introduction of Gustaf de Laval’s first cream separa-
tor in 1883, Alfa Laval has led the development of separation
technology. Modern hygienic industries can look to us for
advanced membrane filtration solutions – as well as tradi-
tional high-speed separators and decanters.
Continuous advances
Alfa Laval membranes can be used in an extensive
range of processes, especially in the food, beverage and
dairy industries. Many dairy products, in fact, could not
be produced as they are today if our membrane tech-
nology did not exist.
Because we supply hygienic industries with other
components as well as membranes, these solutions are
backed by complete process knowledge. Moreover,
because our membrane technology is under constant
development, its users can count on regular enhance-
ments that increase membrane performance.
Traditional strengths
Membrane advances aside, it goes without saying that
mechanical means account for most hygienic separa-
tion. This will continue to be the case, as will Alfa Laval’s
leadership in traditional separation methods.
Alfa Laval has a full range of centrifugal separators
and decanters for hygienic use, generally available as
part of larger process deliveries. In biopharm, for exam-
ple, our high-speed separators lead the industry, provid-
ing gentle acceleration and low-shear treatment that
protect even sensitive cell cultures. And our decanters,
available in different designs, lengths and cone
geometries, enable two-phase and three-phase separa-
tion of liquids and solids in countless food and beverage
applications.
With our full portfolio of options – membrane and
mechanical – we provide comprehensive answers to all
separation needs.
Tank optimization
All but the tank itself
Tanks are often at the heart of hygienic processes,
where they are used not only for mixing and storage, but
also for settling, fermentation and a wide variety of other
applications.
While Alfa Laval is not a supplier of tanks themselves,
we do provide a range of components that support and
enhance their function. Our tank equipment represents a
total package, combining the market’s widest range of
options with an in-depth knowledge of mixing, agitation
and cleaning.
Quite simply, we provide everything to make a tank
better – inside and out. So whatever the tank or the task
it performs, time and money can be saved by using
Alfa Laval as a single supplier.
A clean revolution
Prominent in Alfa Laval’s tank equipment offering is our
Toftejorg range of tank cleaning devices. Firmly associ-
ated with leading innovation, the Toftejorg name signifies
a fifty-year track record of ease and efficiency.
In any cleaning process, the aim is to clean quickly
and thoroughly while using the least possible amount of
cleaning fluid. This is most effectively achieved with our
Toftejorg rotary spray heads and jet heads, which project
cleaning media onto tank walls in an economical, three-
dimensional pattern.
By combining impact with rotary motion, these
dynamic cleaning heads remove residual material far
more effectively than conventional static spray balls. As
a result, they save time, water, detergent and energy in
the cleaning process – and ultimately money as well.
Through decades of work both in and around hygienic tanks,
Alfa Laval has developed a thorough understanding of tank
processes and dynamics. Although not a tank supplier, we
provide leading cleaning solutions and all manner of tank-
related equipment.
Making a match
For optimal cleaning and the greatest reduction of clean-
ing waste, it is essential to pair a tank cleaning device
with the tank and the products it handles. Alfa Laval’s
range of Toftejorg spray heads and jet heads provides
many possible options, including ATEX-compliant
devices and the first rotary jet head with EHEDG
approval.
Choosing a device is easy, not least because of the
sizing and selection tools available to Alfa Laval’s sales
and working partners. Based on our years of experience
and the comprehensive data from thousands of software
calculations, our tools present not only the cleaning
results for a given Toftejorg device, but also the potential
return on investment.
Unique Unique
Uniqu
Unique Mixproo
Mixproof Mixproof Unique Mixproof Unique
que SSV Un
Mixpr
Mixproof Large P
Particle ank Outlet
Tank Horizontal Tank SMP-BC SMP-BCA (Standard Configuration) As
Ball Valves
L
LKC-2 U
SBV Sanitary Tri-Clover Non-Return
Fluid
Passage
Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support
Heating
and
Cooling
SSB Retractor LKRK Static Spray Ball Toftejorg TJ 20G Toftejorg TZ-74 Toftejorg SaniMidget Toftejorg SaniMidget
Retractor
Instrumentation
W
We
Flow Transmitter Rotacheck+ Temperature Conductivity Pressure Gauge Electric Pressure Level Switch Ult
LKH Multistage LKH UltraPure SolidC UltraPure SolidC MR
Unique SSV Unique SSV Unique SSV Unique SSV Unique SSV Unique
U i SSV Unique SSV
Aseptic Unique SSV ATEX Y-Body Long-Stroke Tangential Two-Step Reverse-Acting Tank Outlet
Automation and Mo
Monitoring
Filtration Membranes
and
Separation
Tubes and Fittings Spiral Membrane Plate and Frame Membrane (Unit) Flat Sheets
Tank Accessories
W i hi S
Weighing Systems
t
ch UltraPure Fl
Flow M
Meter
t Pressure Thermometer Potentiometric
Premium Rotary Lobe Pumps
SRU SX
X O tiL b
OptiLobe SCPP
Butterfly Valves
U i
Unique SSV Unique SSSV LKB With LKB-F For Flange LKB With
Manually Operated Small Single-Seat Standard Handle Connections Actuator
Tank Covers
Multilevel
Access Tank Covers (Circular)
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Stainless Steel and Rubber Materials
0.1 .
ky Technical Information
Stainless Steel and Rubber Materials
Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08
Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.
Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.
0.1.36
Stainless Steel and Rubber Materials
0.1
Product and chemical resistance of flexible rubber materials
The information below is intended as an aid in selecting the best rubber quality for an actual application. It is not possible to state any general lifetime
of rubber seals as many factors influence it: chemical attack, temperature, mechanical wear etc. Extreme temperatures, even within the generally
accepted limits, may worsen other kinds of attack and thus reduce the lifetime.
Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.
Notes
Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
0.1.37
Compliance and certification
0.1 .
ky Technical Information
Compliance and certification
We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.
For special requests please contact your local Alfa Laval organisation
The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.
ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them
The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
O C T O B E R 2008
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.
CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").
0.1.38
1
1. Installation material
Alfa Laval constantly focuses on producing installation material with long durability,
problem-free welding and assembly, and highest possible strength.
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Unions, clamp fittings and flanges
In order to sustain high quality, it is important that the products are
uniform. Therefore tolerances and finishes are carefully controlled.
Alfa Laval follows developments in the area of standards.
To enable you to select the best quality rubber seal for your process,
Alfa Laval is able to offer various options in addition to its standard seal,
including:
Flanges and clamp fittings are suitable for flexible and easy
maintenance. Flanges and clamp fittings with finger nuts are especially
suited for processes where the load on seals is extra high, where easy
control and replacement of seals is necessary and where optimal
cleaning is required.
Alfa Laval constantly focuses on producing installation Sanitary range tubes and fittings
material with long durability, problem-free welding and This product range provides a wide range
assembly, and highest possible strength. Key criteria in the of tubes and fittings with internal surface
manufacturing process include tight tolerances, a variety of finishes that have a Roughness average (Ra)
finishes and uniform wall thickness. of <0.8–1.6 μm. Tubes and fittings in the
Sanitary range comply with DIN 11850,
Welding ISO 2037, BS 4825, JIS G 3447 and ASME
Alfa Laval is aware of the constantly increasing demands for dimension standards.
the quality of welding. In accordance with these demands,
all our weld end fittings meet the highest of standards.
The reducers have welding ends and are available for all
tube combinations, ensuring you the right diameter and wall Tri-Clover BioPharm range tubes
thickness for your process. and fittings
The Tri-Clover BioPharm product range
Tolerances includes a comprehensive selection of tubes
Alfa Laval ensures that all the angles are exact and that all and fittings with internal surface finishes with
the tube, bend and tee connections are uniform. It is very a Roughness average (Ra) of <0.4–0.8 μm,
important that you do not have to compensate for any either electropolished or mechanically
welding irregularities. polished.
The tubes are produced in compliance with the Whatever your sanitary application,
DIN 11866, ASME BPE, ISO 2037 and BS 4825, with Alfa Laval is able to supply the right tube.
extremely high demands on materials, hygiene and
manufacturing accuracy.
Alfa Laval is your complete source for specialized fittings and tubing
required in food, dairy, beverage, personal care, biotechnology and
pharmaceutical process applications. Smooth, crevice-free interiors
and secure, self-aligning joints are characteristic for Alfa Laval Fittings.
Each offers superior corrosion-resistance and unmatched service
life. Alfa Laval fittings are designed and manufactured to ensure
dimensional accuracy and structural integrity, making them easy to
install. Tubing is manufactured to Alfa Laval’s stringent specifications,
making it a perfect match for the weld fittings. Choose from a wide
range of tube sizes, surface finishes and connect options. All products
are labelled with a bar code, product information and manufacturing
date. This provides the optimum identification and ensures that the
product arrives to the job site in a clean orbital weld condition.
The Alfa Laval tubes and fittings are divided into two product ranges,
Hygenic and UltraPure, The Hygenic range is suitable for most
standard duties and the UltraPure range is suitable for duties with
extra high demands on hygiene and cleanability.
UltraPure
. range tubes and fittings
The UltraPure product range offers a wide range of tubes and fittings
with an internal surface finish from Ra<0.4 µm to Ra< 0.8 µm, either
electro polished or mechanically polished. The UltraPure range has
tubes and fittings according to ISO 2037 and ASME BPE dimension
standards. The UltraPure range is manufactured in compliance with
the ASME BPE and ISO 2037 standards. All tubes and fittings are
internally cleaned and individually capped and bagged. All product
wetted stainless steel products in the UltraPure range are delivered
with MTR (Mill Test Report) or with 3.1. certificate in accordance to
EN 10204.
The UltraPure range is manufactured under extra strict and through
quality control methods. Wall thickness integrity is maintained through
the use of fabrication grade minimum wall tubing for all cold-formed
tubular products. After cold forming, our tube product is resized to
ensure that the ovality falls within the prescribed tolerances. End
facing is provided with a machined square-cut method. This allows for
the most accurate and consistent orbital weld result. All fittings are put
through 100% visual inspection and ovality and squareness tolerances
are inspected with calibrated equipment. Surface finish is inspected
with a calibrated profilometer to ensure the Roughness average (Ra)
maximum is not exceeded.
1.1.55
Alfa Laval Installation Material Product Presentation
1.1
Surface specification for Alfa Laval Hygenic range
Hygenic tubes
Hygenic Fittings
1.1.56
Product Presentation Alfa Laval Installation Material
1.1
Surface specification for Alfa Laval Tri-Clover ® UltraPure range
UltraPure tubes and fittings
Dimension ranges
Material Tri-Clover ® Hygenic
DIN 11850 ISO 2037 BS 4825
ASME
1.4301* (304) X X
1.4307* (304L) X X X
1.4401* (316) 1)
1.4404* (316L) X X X
304** X
316L** X
1) Reducers and Reducing tees are only available in 1.4401 (316)
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270.
Dimension ranges
Material Tri-Clover ® Hygenic
DIN 11850 ISO 2037 BS 4825
ASME
NBR X X X
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X X X X
FPM X X X
Viton® X
PTFE X X X X
Silicone (Q) X X X
1.1.57
Alfa Laval Installation Material Product Presentation
1.1
Material specification for Alfa Laval Tri-Clover® UltraPure range
Wetted steel parts
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
1.4404* (316L) X
316L** X
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270 S2. All Tri-Clover® UltraPure ASME BPEweld ends are also according to ASME BPE sulphur content
0.005-0.017%
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover ® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X1) X
FPM X
Viton® X1)
White Viton® X
PTFE X X
Silicone (Q) X1)
1) EPDM, Viton and Silicone available with USP Class 6 certificate - please request by order.
1.1.58
Product Presentation Alfa Laval Installation Material
1.1
Pressure ratings (bar) for Alfa Laval Hygenic range
Dimension ranges
Material Tri-Clover® Hygenic
DIN 11850 SMS / ISO 2037 BS 4825 JIS G 3447
ASME
Tubes (20°C) 39/355 39/355 56-467* 56-351*
Bends,Tees, Reducers (80/200°C) 40/16 40/16 25/15 25/15 25/15
Nut unions (80/200°C) 40/16 40/16 25/15 25/15
Flange unions (80/200°C) 25/16 25/16 25/15 25/15
* Tube pressure ratings depending on size (larger diameter smaller pressure rating)
1.1.59
Alfa Laval Installation Material Product Presentation
1.1
Pressure drop and flow velocity curves
Flow velocity in ISO 2037 and DIN 11850 tubes Pressure drop in 100 m ISO 2037 and DIN 11850 tubes
1.1.60
1.1 Hygenic, ISO 2037
The installation material in this section is manufactured to meet ISO 2037 tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.62
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.63
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.65
Hose Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.68
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.69
SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.70
Seal rings for SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.76
ISO Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.77
DS Union Parts DS 720 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.79
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.82
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.85
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.87
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.88
Tubes Hygenic, ISO 2037
1.1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5102
According to standard: ISO 2037
PPL
Material Material PPL
EUR Size Dimension (mm)
Item No. Item No. EUR
pr. meter
1.4307 (304L) 1.4404 (316L) mm OD/ID x t BD finish Inch tubes ISO 2037
9611819010 * 9611819210 * 25 25/22.6 x 1.2
9611819020 * 9611819220 * 32 32/29.6 x 1.2
9611819030 * 9611819230 * 38 38/35.6 x 1.2
9611819060 * 9611819260 * 51 51/48.6 x 1.2
9611819090 * 9611819280 * 63.5 63.5/60.3 x 1.6
9611819101 * 9611819290 * 76.1 76.1/72.9 x 1.6
9611819120 * 9611819310 * 101.6 101.6/97.6 x 2.0
1.1.62
Hygenic, ISO 2037 Reducers
1.1
Product code: 5064 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t 1 OD 2/ID 2 x t 2 L Concentric reducer
3131708951 14.73 38/25 25/22.6 x 1.2 38/35.6 x 1.2 44.0
3131708952 26.07 51/25 25/22.6 x 1.2 51/48.6 x 1.2 86.0
3131708953 17.95 51/38 38/35.6 x 1.2 51/48.6 x 1.2 42.0
3131708954 27.7 63.5/38 38/35.6 x 1.2 63.5/61.1 x 1.2 82.0
3131708955 20.81 63.5/51 51/48.6 x 1.2 63.5/61.1 x 1.2 40.0
3131708956 30.86 76.1/51 51/48.6 x 1.6 76.1/72.9 x 1.6 79.0
3131708957 24.77 76.1/63.5 63.5/60.3 x 1.6 76.1/72.9 x 1.6 39.0
3131708958 34.44 101.6/76.1 76.1/72.9 x 2.0 101.6/97.6 x 2.0 81.0
Eccentric reducer
3131708961 26.4 38/25 25/22.6 x 1.2 38/35.6 x 1.2 44.0
3131708962 59.42 51/25 25/22.6 x 1.2 51/48.6 x 1.2 86.0
3131708963 28.29 51/38 38/35.6 x 1.2 51/48.6 x 1.2 42.0
3131708964 59.42 63.5/38 38/35.6 x 1.2 63.5/61.1 x 1.2 82.0
3131708965 31.19 63.5/51 51/48.6 x 1.2 63.5/61.1 x 1.2 40.0
3131708966 34.44 76.1/51 51/48.6 x 1.6 76.1/72.9 x 1.6 79.0
3131708967 32 76.1/63.5 63.5/60.3 x 1.6 76.1/72.9 x 1.6 39.0
3131708968 50.65 101.6/76.1 76.1/72.9 x 2.0 101.6/97.6 x 2.0 81.0
1.1.63
Reducers Hygenic, ISO 2037
1.1
Product code: 5064 Finish: OD: Polished
ID: Raw
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
1.4307 (304L) 1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612928250 25.85 9612928259 28.43 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 40.0
9612928251 37.42 9612928260 41.16 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 80.0
9612928252 24.2 9612928261 26.62 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 41.0
9612928253 37.91 9612928262 41.7 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 80.0
9612928254 26.3 9612928263 28.93 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 38.0
9612928255 47.4 9612928264 52.14 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 76.0
9612928256 38.24 9612928265 42.06 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 36.0
9612928257 60.5 9612928266 66.55 101.6/76.1 101.6/97.6 x 2.0 76.2/73.0 x 1.6 77.0
9612928258 75.89 9612928267 83.48 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 108.0
Concentric reducer
9612928274 23.46 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 97.0
9612928275 38.46 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 97.0
9612928276 50.87 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 115.0
9612928277 34.37 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 97.0
9612928278 60.86 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 120.0
9612928279 49.06 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 97.0
9612928280 62.95 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 115.0
9612928281 65.11 76.2/38.1 76.1/73.0 x 2.0 38.1/34.9 x 1.6 130.0
9612928282 77.08 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 120.0
9612928283 88.36 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 140.0
9612928284 100.71 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 150.0
Eccentric reducer
9612928285 28.34 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 100.0
9612928286 42.69 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 100.0
9612928287 36.05 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 120.0
9612928288 49.44 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 105.0
9612928289 46.35 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 140.0
9612928290 59.44 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 105.0
9612928291 53.56 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 135.0
9612928292 71.07 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 135.0
9612928293 66.95 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 170.0
9612929372 87.55 104/76.1 104/100 x 2.0 76.2/73 x 1.6 135.0
9612929373 73.94 104/63.5 104/100 x 2.0 63.5/60.3 x 1.6 170.0
NOTE: For pressure and surface, please see product leaflet.
Wall thickness is not according to ISO 2037.
1.1.64
Hygenic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Semi bright
ID: Semi bright
Bend 90° - (R = 1 x D)
190941 72.57 191699 79.83 25 25/22.6 x 1.2 55.0 255.0 25.0
3131902661 74.74 3131902671 82.22 38 38/35.6 x 1.2 70.0 270.0 38.0
3131902741 99.78 3131902751 109.76 51 51/48.6 x 1.2 82.0 282.0 51.0
3131902821 138.44 3131902831 152.28 63.5 63.5/60.3 x 1.6 105.0 305.0 64.0
3131902901 189.06 3131902911 207.96 76.1 76.1/72.1 x 2.0 110.0 310.0 76.0
3131907231 384.82 3131907232 423.3 101.6 101.6/97.6 x 2.0 150.0 350.0 149.0
According to standard: ISO 2851 Bend 90° - (R = 1.5 x D)
9611310010 9.87 9611310011 12.29 25 25/22.6 x 1.2 65.0 37.5
9611310020 12.7 9611310021 15.45 38 38/35.6 x 1.2 85.0 57.0
9611310030 14.58 9611310031 18.5 51 51/48.6 x 1.2 110.0 76.5
9611310040 20.47 9611310041 25.33 63.5 63.5/60.3 x 1.6 135.0 95.3
9611310050 33.76 9611310051 42.54 76.1 76.1/72.9 x 1.6 155.0 114.2
9611310060 62.13 9611310061 78.33 101.6 101.6/97.6 x 2.0 195.0 152.5
1.1.65
Bends Hygenic, ISO 2037
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
Bend 90° - (R = 3 x D)
9612928268 12.36 25.4 25.4/22.9 X 1.25 115.0 75.0
9612928269 14.92 31.8 31.8/29.3 X 1.25 136.0 93.0
9612928270 18.77 38.1 38.1/35.6 X 1.25 140.0 115.0 TD301-028
1.1.66
Hygenic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
1.1.67
Hose Liners Hygenic, ISO 2037
1.1
Product code: 5086, 5018 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t1 OD 2 E L R Hose liner, straight
Product code: 5086
191570 13.7 25 25/22.6 x 1.2 29.0 10.0 42.5
191572 20.37 38 38/35.6 x 1.2 42.0 10.0 71.0
191573 25.27 51 51/48.6 x 1.2 55.0 10.0 101.0
191574 31.37 63.5 63.5/60.3 x 1.6 67.0 10.0 116.0
191575 42.14 76.1 76.1/72.1 x 2.0 80.0 10.0 140.0
3131708021 104.9 101.6 101.6/97.6 x 2.0 105.6 10.0 163.0
1.1.68
Hygenic, ISO 2037 Tees
1.1
Product code: 5022 Finish: OD: Polished
ID: Polished
1.1.69
SMS Union Parts Hygenic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
1.4404 (316L) A B C D
191669 26.19 38/25 55.0 17.0 25.2
191670 42.86 51/25 65.0 17.0 25.2
191675 47.79 51/38 65.0 20.0 38.2
191676 78.1 63.5/38 80.0 20.0 38.2
191678 82.4 63.5/51 80.0 20.0 51.2
191677 95.85 76.1/38 93.0 20.0 38.2
191679 102.95 76.1/51 93.0 20.0 51.2
191680 113.3 76.1/63.5 93.0 25.0 63.8
1.4301 (304) mm A B C D Nut
190613 11.85 25 51.0 20.0 40 x 1/6 32.0
190615 14.64 38 74.0 25.0 60 x 1/6 48.0
190616 16.93 51 84.0 26.0 70 x 1/6 60.5
190617 23.07 63.5 100.0 30.0 85 x 1/6 74.0
190618 29.81 76.1 114.0 32.0 98 x 1/6 87.0
3131708841 77.65 101.6 154.0 45.0 132 x 1/6 117.0
1.1.70
Hygenic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding
Material PPL
Size Dimension (mm)
Item No EUR
1.4301 (304) mm A B C D Union
190655 41.2 25 51.0 38.0 25.2
190657 53.56 38 74.0 44.0 38.2
190658 68.9 51 84.0 46.0 51.2
190659 85.55 63.5 100.0 56.0 63.8
190660 134.33 76.1 114.0 66.0 76.3
Male part
190641 12.89 25 20.0 40 x 1/6 25.2
190643 19.99 38 23.0 60 x 1/6 38.2
190644 16.2 51 25.0 70 x 1/6 51.2
190645 23.53 63.5 30.0 85 x 1/6 63.8
190646 47.82 76.1 35.0 98 x 1/6 76.3
Liner
190627 10.3 25 35.5 17.0 25.2
190629 12.88 38 55.0 20.0 38.2
190630 13.39 51 65.0 20.0 51.2
190631 17.31 63.5 80.0 25.0 63.8
190632 25.39 76.1 93.0 30.0 76.3
Nut
190613 11.85 25 51.0 20.0 40 x 1/6 32.0
190615 14.64 38 74.0 25.0 60 x 1/6 48.0
190616 16.93 51 84.0 26.0 70 x 1/6 60.5
190617 23.07 63.5 100.0 30.0 85 x 1/6 74.0
190618 29.81 76.1 114.0 32.0 98 x 1/6 87.0
3131708841 77.65 101.6 154.0 45.0 132 x 1/6 117.0
1.1.71
SMS Union Parts Hygenic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding/welding
PPL
1.4404 (316L) Size Dimension (mm)
EUR
A B D Expanding Reducing liner
191669 26.19 38/25 55.0 17.0 25.2
191670 42.86 51/25 65.0 17.0 25.2
191675 47.79 51/38 65.0 20.0 38.2
191676 78.1 63.5/38 80.0 20.0 38.2
191678 82.4 63.5/51 80.0 20.0 51.2
191677 95.85 76.1/38 93.0 20.0 38.2
191679 102.95 76.1/51 93.0 20.0 51.2
191680 113.3 76.1/63.5 93.0 25.0 63.8
1.1.72
Hygenic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
1.1.73
SMS Union Parts Hygenic, ISO 2037
1.1
Product code: 5043 Finish: Machined
Thread: Round type
Blank
190084 8.95 25 35.5 3.0
190086 13.62 38 55.0 4.0
190087 16.37 51 65.0 4.0
190088 20.69 63.5 80.0 4.0
190089 25.15 76.1 93.0 5.0
3131703341 48.37 101.6 127.0 6.0
1.1.74
Hygenic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
Product code: 5004, 5018
Material PPL
Size Dimension (mm)
Item No. EUR
1.4307
mm A B C D E Adapter, male to BSP male
(304L)
Product code: 5043
190502 22.63 25 40 x 1/6 30.0 1" 22.5 15.0
190506 37.88 38 60 x 1/6 42.0 1 1 /2 " 35.5 23.0
190508 51.54 51 70 x 1/6 47.0 2" 48.5 28.0
190510 206 63.5 85 x 1/6 55.0 2 1 /2 " 60.5 32.0
1.4404
mm OD 1/ID 1 x t1 A B OD 2 E Bend with hose and liner
(316L)
Product code: 5018
191603 52.43 25 25/22.6 x 1.2 62.0 55.0 29.0 10.0
191605 83.38 38 38/35.6 x 1.2 79.0 70.0 42.0 10.0
191606 69.62 51 51/48.6 x 1.2 91.0 82.0 55.0 10.0
191607 151.27 63.5 63.5/60.3 x 1.6 114.0 105.0 67.0 10.0
1.1.75
Seal rings for SMS Union Parts Hygenic, ISO 2037
1.1
Product code: 5043
D
A
3131708861 4.52 3131708862 6.12 3131708863 62.87 101.6 114.0 5.5 101.0
9611994547 4.52 9611994546 7.35 9611994548 62.87 104 116.0 5.5 104
TD 309-033
B
PTFE Seal ring
3131705511 5.19 25 32.0 4.0 25.0
3131705513 9.89 38 48.0 4.0 38.0
3131705514 9.89 51 61.0 4.0 51.0
3131705515 13.01 63.5 73.5 4.0 63.5
3131705516 12.76 76.1 86.0 4.0 76.1
D
A
3131705517 19.18 101.6 114.0 4.0 101.6
TD 309-033
B
NBR Seal ring
190608 20.06 25 32.0 5.0 22.5
190609 5.8 32 40.0 5.0 29.5
71066 25.64 38 48.0 5.0 35.5
71068 25.75 51 61.0 5.0 48.5
190610 25.86 63.5 73.5 5.0 60.5
D
A
TD 309-033
B
PTFE Seal ring
190987 44.36 25 32.0 4.0 22.5
190989 14.42 38 48.0 4.0 35.5
190990 50.99 51 61.0 4.0 48.5
190991 50.99 63.5 73.5 4.0 60.5
190992 41.3 76.1 86.0 4.0 72.0
D
A
TD 309-033
1.1.76
Hygenic, ISO 2037 ISO Union Parts
1.1
Product code: 5041 Finish: Machined
Seals: Nitrile
Thread: Trapezoidal type
1.1.77
ISO Union Parts Hygenic, ISO 2037
1.1
Product code: 5041 Finish: Machined
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm A B D Blank
9611308290 15.99 25 33.8 10.5 29.0
9611308291 17.51 38 47.0 10.5 42.5
9611308292 18.54 51 60.5 10.5 56.0
9611308293 21.98 63.5 74.0 10.5 69.7
D
9611308294 28.33 76.1 87.5 10.5 82.3
9611308295 48.47 101.6 114.1 10.5 108.4
TD 317-018_1
1.1.78
Hygenic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Seals: Nitrile
Thread: Round type
1.1.79
DS Union Parts DS 720 tubes Hygenic, ISO 2037
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300203 14.67 25 20.0 44 x 1/6 25.0
9611300204 20.38 38 22.0 58 x 1/6 38.0
9611300205 20.63 51 24.0 72 x 1/6 51.0
9611300206 40.9 63.5 26.0 88 x 1/6 63.5
9611300207 61.8 76.1 28.0 100 x 1/6 76.0
Liner
9611300209 9.27 25 40.0 16.0 25.0
9611300210 11.33 38 54.0 18.0 38.0
9611300211 12.98 51 68.0 20.0 51.0
9611300212 20.6 63.5 84.0 22.0 63.5.
9611300213 25.75 76.1 96.0 24.0 76.0
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B End cap for chain
9611303520 81.45 25 57.0 20.0
9611303530 82.38 38 71.0 20.0
9611303540 99.35 51 86.0 22.0
9611303550 119.08 63.5 103.0 24.0
9611303560 142.74 76.1 115.0 25.0
1.1.80
Hygenic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
D
A
9611990558 4.88 9611992820 14.57 101.6 112.5 4.5 101.6
TD 309-033
B
PTFE FPM mm A B D Seal ring
9611991167 6.38 9611992833 56.21 25 32.0 4.5 25.0
9611991168 8.37 9611992835 56.21 38 47.0 4.5 38.0
9611991170 9.38 9611992836 56.21 51 59.0 4.5 51.0
9611991171 15.76 9611992837 56.21 63.5 74.5 4.5 63.5
9611991172 16.04 9611992838 56.21 76.1 88.0 4.5 76.1
D
A
TD 309-033
1.1.81
DIN Union Parts Hygenic, ISO 2037
1.1
Product code: 5044 Finish: Machined
Thread: Round type
1.1.82
Hygenic, ISO 2037 DIN Union Parts
1.1
Product code: 5044 Finish: Machined
Thread: Round type
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300977 16.48 25 29.0 52 x 1/6 25.2
9611300978 19.57 40 33.0 65 x 1/6 38.2
9611300979 20.6 50 35.0 78 x 1/6 51.2
9611300980 30.9 65 40.0 95 x 1/6 63.8
9611306330 59.9 75 40.0 104 x 1/6 76.3
9611300981 65.78 80 45.0 110 x 1/4 76.3
9611300983 77.71 100 54.0 130 x 1/4 101.9
Liner
9611300984 8.24 25 44.0 22.0 25.2
9611300985 13.05 40 56.0 26.0 38.2
9611300986 19.42 50 68.0 28.0 51.2
9611300987 33.24 65 86.0 32.0 63.8
9611306390 35.28 75 95.0 32.0 76.3
9611300988 * 80 100.0 37.0 76.3
9611300990 37.41 100 121.0 44.0 101.9
1.1.83
DIN Union Parts Hygenic, ISO 2037
1.1
Product code: 5044 Seals: Nitrile
Thread: Round type
1.1.84
Hygenic, ISO 2037 Clamp Union Parts
1.1
Product code: 5045 Finish: Machined
Clamp ferrule
9612990107 13.02 25 25/22.6 x 1.20 50.5 21.5
9612990108 13.46 38 38/35.6 x 1.20 50.5 21.5
9612990109 15.31 51 51/48.6 x 1.20 64.0 21.5
9612990110 18.65 63.5 63.5/60.3 x 1.60 77.5 21.5
9612990111 23.22 76.1 76.1/72.9 x 1.60 91.0 21.5
9612990112 45.86 101.6 101.6/97.6 x 2.0 119.0 21.5
1.1.85
Clamp Union Parts Hygenic, ISO 2037
1.1
Product code: 5045 Finish: Machined
** Not available
1.1.86
Hygenic, ISO 2037 Clamp Rings for Clamp Union Parts
1.1
Product code: 5049
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B A13MHM - Clamp ring
211053 25.78 25/38 54.0
211054 31.41 51 67.1
211055 36.37 63.5 81.0
211056 39.55 76.1 94.5
211057 48.01 101.6 122.2
1.1.87
Flange connections Hygenic, ISO 2037
1.1
Product code: 5058 Finish: Semi bright
Seals: EPDM
1.1.88
Hygenic, ISO 2037 Flange connections
1.1
Product code: 5058
1.1.89
This page is intentionally left blank
1.2 Hygenic, DIN 11850
The installation material in this section is manufactured to meet DIN 11850 tube dimensions.
Price lists
Tubes DIN 11850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.92
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.95
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.98
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.102
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.105
UltraPure Connection 11864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.113
Seal rings for DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.114
Other fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.116
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.117
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.118
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.119
Hygienic Union Parts DIN 11853 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.121
Tubes DIN 11850 Hygenic, DIN 11850
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
PPL PPL
Material Material Size
EUR EUR Dimension (mm)
Item No. Item No. DN
pr. meter pr. meter
BD finish, DIN 11850 tubes,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t
2nd series
9611819440 * 9611819592 * 15 19/16 x 1.5
9611819442 * 9611819594 * 20 23/20 x 1.5
9611819133 * 9611819596 * 25 29/26 x 1.5
9611819443 * 9611819598 * 32 35/32 x 1.5
9611819444 * 9611819544 * 40 41/38 x 1.5
9611819445 * 9611819554 * 50 53/50 x 1.5
9611819170 * 9611819365 * 65 70/66 x 2.0
9611819175 * 9611819375 * 80 85/81 x 2.0
9611819184 * 9611819388 * 100 104/100 x 2.0
BD finish, DIN tubes not according to standard
9611819430 * 9611819452 * 15 18/15 x 1.5
9611819441 * 9611819453 * 20 22/19 x 1.5
9611819135 * 9611819582 * 25 28/25 x 1.5
9611819145 * 9611819584 * 32 34/31 x 1.5
9611819155 * 9611819586 * 40 40/37 x 1.5
9611819165 * 9611819588 * 50 52/49 x 1.5
1.2.92
Hygenic, DIN 11850 Tubes DIN 11850
Tubes of manufacturing lengths of approx 6 meters
Product code: 5108 1.2
1.2.93
Tubes DIN 11850 Hygenic, DIN 11850
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
PPL PPL
Material Material Size
EUR EUR Dimension (mm)
Item No. Item No. DN
pr. meter pr. meter
CC finish, DIN 11850 tubes,
1.4301 (304) 1.4404 (316L) mm OD/ID x t
2nd series
9611819683 * 9611819528 * 15 19/16 x 1.5
9611819684 * 9611819529 * 20 23/20 x 1.5
9611819519 * 9611819627 * 25 29/26 x 1.5
9611819520 * 9611819628 * 32 35/32 x 1.5
9611819521 * 9611819629 * 40 41/38 x 1.5
9611819522 * 9611819630 * 50 53/50 x 1.5
9611819689 * 9611819631 * 65 70/66 x 2.0
9611819690 * 9611819632 * 80 85/81 x 2.0
9611819691 * 9611819633 * 100 104/100 x 2.0
9611819692 * 9611819634 * 125 129/125 x 2.0
9611819693 * 9611819534 * 150 154/150 x 2.0
CC finish, DIN tubes not according to standard
9611819517 * 9611819625 * 15 18/15 x 1.5
9611819518 * 9611819626 * 20 22/19 x 1.5
9611819523 * 9611819503 * 25 28/25 x 1.5
9611819524 * 9611819504 * 32 34/31 x 1.5
9611819525 * 9611819505 * 40 40/37 x 1.5
9611819526 * 9611819506 * 50 52/49 x 1.5
1.2.94
Hygenic, DIN 11850 Reducers
Product code: 5068 Finish: OD: Semi bright
ID: Raw 1.2
1.2.95
Reducers Hygenic, DIN 11850
Product code: 5068 Finish: OD: Mat
1.2 ID: Mat
1.2.96
Hygenic, DIN 11850 Reducers
Product code: 5068 Finish: See below
1.2
1.2.97
Bends Hygenic, DIN 11850
Product code: 5007 Finish: OD: Polished
1.2 ID: Raw
1.2.98
Hygenic, DIN 11850 Bends
Product code: 5007 Finish: OD: Mat
ID: Mat 1.2
1.2.99
Bends Hygenic, DIN 11850
Product code: 5007 Finish: See below
1.2
1.2.100
Hygenic, DIN 11850 Bends
Product code: 5007 Finish: See below
1.2
1.2.101
Tees Hygenic, DIN 11850
Product code: 5026 Finish: OD/ID: Polished
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928701 23.71 9612928711 28.45 15 19/16 x 1.5 35.0 11.0
9612928702 23.71 9612928712 28.45 20 23/20 x 1.5 40.0 13.0
9612928703 15.78 9612928713 20.84 25 29/26 x 1.5 50.0 16.5
9612928705 19.09 9612928715 25 40 41/38 x 1.5 60.0 22.5
9612928706 21 9612928716 27.5 50 53/50 x 1.5 70.0 29.5
9611304580 22.68 9611304582 38.95 65 70/66 x 2.0 80.0 40.0
9611304600 32.07 9611304602 51.32 80 85/81 x 2.0 90.0 45.5
9611304620 42.54 9611304622 74.96 100 104/100 x 2.0 100.0 58.5
9611304640 205.32 9611304642 299.78 125 129/125 x 2.0 187.5 71.5
9612150053 295.61 9612150040 330.9 150 154/150 x 2.0 225.0 87.0
Tee, short, form TK, Non
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2
standard
9612150002 19.69 9612150030 21.96 15 18/15 x 1.5 35.0 10.0
9612150003 19.69 9612150031 21.96 20 22/19 x 1.5 40.0 12.0
9612150004 11.36 9612150032 21.16 25 28/25 x 1.5 50.0 15.5
9612150006 14.79 9612150034 22.25 40 40/37 x 1.5 60.0 21.5
9612150007 16.31 9612150035 22.75 50 52/49 x 1.5 70.0 29.5
1.2.102
Hygenic, DIN 11850 Tees
Product code: 5026 Finish: OD/ID: Mat
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928721 17.7 9612928731 19.71 15 19/16 x 1.5 35.0 11.0
9612928722 17.7 9612928732 19.71 20 23/20 x 1.5 40.0 13.0
9612928723 17.7 9612928733 19.71 25 29/26 x 1.5 50.0 16.5
9612928725 17.96 9612928735 25.97 40 41/38 x 1.5 60.0 22.5
9612928726 18.46 9612928736 27.81 50 53/50 x 1.5 70.0 29.5
9611304581 26.34 9611304583 35.73 65 70/66 x 2.0 80.0 40.0
9611304601 38.4 9611304603 49.48 80 85/81 x 2.0 90.0 45.5
9611304621 51.44 9611304623 66.19 100 104/100 x 2.0 100.0 58.5
9611304641 170.92 9611304643 214.06 125 129/125 x 2.0 187.5 71.5
9612150054 224.2 9612150052 297.13 150 154/150 x 2.0 225.0 87.0
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2 Tee, short, non standard
9612150009 17.7 9612150042 19.71 15 18/15 x 1.5 35.0 10.0
9612150010 17.7 9612150043 19.71 20 22/19 x 1.5 40.0 12.0
9612150011 17.7 9612150044 19.71 25 28/25 x 1.5 50.0 15.5
9612150013 18.88 9612150046 21.63 40 40/37 x 1.5 60.0 21.5
9612150014 24.1 9612150047 23.83 50 52/49 x 1.5 70.0 29.5
1.2.103
Tees Hygenic, DIN 11850
* Please note that reduced tees are not within the DIN standard Finish: See below
1.2 Product code: 5026
1.2.104
Hygenic, DIN 11850 DIN Union Parts
Product code: 5044 Finish: Machined
Seals: Nitrile 1.2
Thread: Round type
1.2.105
DIN Union Parts Hygenic, DIN 11850
Product code: 5044 Finish: Mat
1.2 Seals: Nitrile
Thread: Round type
1.2.106
Hygenic, DIN 11850 DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.107
DIN Union Parts Hygenic, DIN 11850
Product code: 5044 Finish: Mat
1.2 Thread: Round type
1.2.108
Hygenic, DIN 11850 DIN Union Parts
Product code: 5044 Finish: Mat
Thread: Round type 1.2
* On request
NOTE: Seal rings - please see later this chapter.
NOTE: For pressure and surface, please see product leaflet.
1.2.109
DIN Union Parts Hygenic, DIN 11850
Product code: 5044 Finish: See below
1.2 Seals: Nitrile
Thread: Round type
Connections: Expanding ends
Liner
3131800151 8.24 9611306672 11.33 25 44.0 22.0 28.2
3131800153 9.63 9611306692 20.33 40 56.0 26.0 40.2
3131800154 9.79 9611306702 20.6 50 68.0 28.0 52.2
3131800155 14.42 9611306712 36.46 65 86.0 32.0 70.3
3131800156 23.69 9611306722 29.96 80 100.0 37.0 85.3
3131800158 33.93 9611306732 83.07 100 121.0 44.0 104.3
1.2.110
Hygenic, DIN 11850 DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.111
DIN Union Parts Hygenic, DIN 11850
Product code: 5044 Finish: Semi bright
1.2 Thread: Round type
1.2.112
Hygenic, DIN 11850 UltraPure Connection 11864
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.113
Seal rings for DIN Union Parts Hygenic, DIN 11850
Product code: 5044
1.2
1.2.114
Hygenic, DIN 11850 Seal rings for DIN Union Parts
Product code: 5044
1.2
TD310-068
9611991845 2.86 9611991858 5.13 100 8.0
B
Seal ring
9611900253 1.34 10 5.0
9611900254 1.61 15 5.0
9611900255 1.65 20 5.0
9611900256 1.72 25 6.0
9611900258 1.97 40 6.0
9611900259 2.11 50 6.0
9611900260 2.25 65 6.0
9611900261 2.41 80 6.0
TD310-067
1.2.115
Other fittings Hygenic, DIN 11850
Sockets and male parts
1.2 Product code: 5044
1.2.116
Hygenic, DIN 11850 Clamp Union Parts
Product code: 5045
1.2
* On request
NOTE: For pressure and surface, please see product leaflet.
1.2.117
Clamp Rings for Clamp Union Parts Hygenic, DIN 11850
Product code: 5049
1.2
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C A13MHM Clamp ring
211053 25.78 25-40 54.0
211054 31.41 50 67.1
211056 39.55 65 94.5
211057 48.01 100 122.2
Clamp ring
9611993113 49.28 10-15-20 37
9611993114 80.06 80 109
9611993203 478.95 125 159.0
9611993204 478.95 150 187.0
1.2.118
Hygenic, DIN 11850 Flange connections
Product code: 5044 Finish: Semi bright
Seals: EPDM 1.2
NOTE: Seal rings and screws - please see later this chapter.
1.2.119
Flange connections Hygenic, DIN 11850
Product code: 5044
1.2
1.2.120
Hygenic, DIN 11850 Hygienic Union Parts DIN 11853
According to DIN 11853 Thread: Round type
Form A with O-ring 1.2
Product code: 5044, 5054
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C D Nut acc. to DIN 11851
Product code: 5044
3131800141 9.39 25 63.0 21.0 52 x 1/6 36.0
3131800143 10.72 40 78.0 21.0 65 x 1/6 49.0
3131800144 12.5 50 92.0 22.0 78 x 1/6 62.0
3131800145 19.6 65 112.0 25.0 95 x 1/6 80.0
3131800146 30.69 80 127.0 29.0 110 x 1/4 94.0
3131800148 42.31 100 148.0 31.0 130 x 1/4 115.0
1.4404 (316L)
mm OD/ID x t B C Male part acc. to DIN 11853
H3
Product code: 5057
9612928834 18.54 25 29/26 x 1.5 26.0 52 x 1/6
9612928836 26.31 40 41/38 x 1.5 31.0 65 x 1/6
9612928837 28.84 50 53/50 x 1.5 31.0 78 x 1/6
9612928838 41.2 65 70/66 x 2.0 36.0 95 x 1/6
9612928839 46.35 80 85/81 x 2.0 42.0 110 x 1/4
9612928840 68.8 100 104/100 x 2.0 50.0 130 x 1/4
1.4404 (316L)
mm OD/ID x t A B Liner acc. to DIN 11853
H3
9612928844 15.45 25 29/26 x 1.5 42.9 22.0
9612928846 19.57 40 41/38 x 1.5 54.9 26.0
9612928847 22.66 50 53/50 x 1.5 66.9 30.0
9612928848 30.9 65 70/66 x 2.0 84.9 34.0
9612928849 41.2 80 85/81 x 2.0 98.9 38.0
9612928850 53.82 100 104/100 x 2.0 118.9 46.0
1.2.121
This page is intentionally left blank
1.3 Hygenic, BS 4825, Part 1
The installation material in this section is manufactured to meet BS 4825, Part 1 tube
dimensions.
Price lists
Tubes BS 4825, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.124
Reducers, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.125
Bends, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.126
Tees, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.127
IDF Union parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.129
RJT Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.131
SMS Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.133
Clamp Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.134
Tubes BS 4825, Part 1 Hygenic, BS 4825, Part 1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5104
1.3
PPL PPL
Material Material
EUR EUR Size Dimension (mm)
Item No. Item No.
pr. meter pr. meter
BD finish SWG
1.4307 (304L) 1.4404 (316L) mm OD/ID x t
(BS 4825 part 1) tubes
9611819932 * 9611819607 * 19 19.05/15.75 x 1.6
9611819013 * 9611819213 * 25 25.4/22.1 x 1.6
9611819033 * 9611819233 * 38 38.1/34.8 x 1.6
9611819063 * 9611819263 * 51 50.8/47.5 x 1.6
9611819604 * 9611819608 * 63.5 63.5/60.2 x 1.6
9611819605 * 9611819609 * 76.1 76.2/72.9 x 1.6
9611819606 * 9611819610 * 101.6 101.6/97.4 x 2.0
1.3.124
Hygenic, BS 4825, Part 1 Reducers, Part 1
Product code: 5062 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612927601 21.31 25.4 x 12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 21
9612927602 13.32 25.4 x 19.0 25.4/22.2 x 1.6 19.0/15.8 x 1.6 22
9612927603 7.55 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 30
9612927604 15.3 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 55
9612927605 11.41 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 40
9612927606 34.69 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 80
9612927607 17.86 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927608 11.76 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 40
9612927609 48.8 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 108
9612927610 29.15 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 82
9612927611 16.83 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 52
9612927612 14.8 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 40
9612927613 78.58 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 160
9612927614 108.9 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 136
9612927615 37.05 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 103
9612927616 41.37 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 79
9612927617 18.44 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 54
Eccentric reducer
9612927618 25.16 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 34
9612927619 31.75 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 54
9612927620 18.03 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 34
9612927621 56.47 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 76
9612927622 36.89 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927623 17.74 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 42
9612927624 57.25 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 101
9612927625 46.02 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 80
9612927626 33.22 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 67
9612927627 25.67 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 34
9612927628 100.68 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 149
9612927629 68.16 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 115
9612927630 70.18 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 91
9612927631 70.52 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 69
9612927632 43.75 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 78
NOTE: For pressure and surface, please see product leaflet.
1.3.125
Bends, Part 1 Hygenic, BS 4825, Part 1
Product code: 5002 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
Bend 45°, Finish: OD/ID:
1.4404 (316L) mm OD/ID x t L1 L2
Polished
9612636607 8.79 25 25.4/22.2 x 1.6 108.1 62.7
9612636608 12.36 38 38.1/34.9 x 1.6 127.2 79.6
9612636609 16.61 51 50.8/47.6 x 1.6 146.3 96.5
9612636610 24.72 63.5 63.5/60.3 x 1.6 165.8 113.6
9612636611 35.54 76.1 76.2/73 x 1.6 185.0 130.5
9612636612 66.95 101.6 101.6/97.6 x 2.0 223.1 164.3
1.3.126
Hygenic, BS 4825, Part 1 Tees, Part 1
Product code: 5021 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t L Tee. OD/ID: Polished
9612636707 10.8 25 25.4/22.2 x 1.6 44.0
9612636708 15.33 38 38.1/34.9 x 1.6 64.0
9612636709 20.46 51 50.8/47.6 x 1.6 89.0
9612636710 28.61 63.5 63.5/60.3 x 1.6 114.0
9612636711 56.9 76.1 76.2/73.0 x 1.6 134.0
9612636712 104.71 101.6 101.6/97.6 x 2.0 195.0
1.3.127
Tees, Part 1 Hygenic, BS 4825, Part 1
Product code: 5021 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4401 (316) mm OD 1 /ID 1 x t1 OD 2 /ID 2 x t 2 L1 L2 Reducing tee
9612927690 58.08 25.4/12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 44.0 27.0
9612927691 59.42 38.1/12.7 38.1/34.9 x 1.6 12.7/9.5 x 1.6 75.0 40.6
9612927692 29.63 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 75.0 40.6
9612927693 62.13 50.8/12.7 50.8/47.6 x 1.6 12.7/9.5 x 1.6 89.0 54.3
9612927694 55.99 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 89.0 54.3
9612927695 64.03 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 89.0 54.3
9612927696 74.28 63.5/12.7 63.5/60.3 x 1.6 12.7/9.5 x 1.6 95.0 67.0
9612927697 52.67 63.5/25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 95.0 67.0
9612927698 52.67 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 95.0 67.0
9612927699 66.91 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 95.0 67.0
9612927701 76.99 76.1/12.7 76.1/73.0 x 1.6 12.7/9.5 x 1.6 95.0 81.2
9612927702 99.44 76.1/25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 95.0 81.2
9612927703 56.05 76.1/38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 95.0 81.2
9612927704 56.05 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 95.0 81.2
9612927705 111.8 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 95.0 81.2
9612927706 97.24 101.6/12.7 101.6/97.6 x 2.0 12.7/9.5 x 1.6 127.0 107.0
9612927707 160.12 101.6/25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 127.0 107.0
9612927708 78.33 101.6/38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 127.0 107.0
9612927709 78.33 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 127.0 107.0
9612927710 78.33 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 127.0 107.0
9612927711 78.33 101.6/76.1 101.6/97.6 x 2.0 76.1/73.0 x 1.6 127.0 107.0
9612927712 154.64 152.4/50.8 152.4/148.4 x 2.0 50.8/47.6 x 1.6 154.0 156.0
9612927713 457.17 152.4/63.5 152.4/148.4 x 2.0 63.5/60.3 x 1.6 154.0 156.0
9612927714 228.64 152.4/76.1 152.4/148.4 x 2.0 76.1/73.0 x 1.6 154.0 156.0
9612927715 218.74 152.4/101.6 152.4/148.4 x 2.0 101.6/97.6 x 2.0 154.0 156.0
1.3.128
Hygenic, BS 4825, Part 1 IDF Union parts, Part 1
Product code: 5041 Finish: Machined
Thread: Trapezoidal type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm OD/ID x t A B C D Nut (hexagon)
9611300053 14.08 25 46.0 30.0 38.3 x 1/8 30.5
9611300054 20.12 38 61.0 30.0 51.8 x 1/8 43.5
9611300055 19.73 51 76.0 30.0 65.3 x 1/8 57.0
9611300056 41.71 63.5 91.0 30.0 78.8 x 1/8 70.0
9611300057 60.36 76.1 106.5 30.0 92.3 x 1/8 83.0
9611303970 89.43 101.6 133.4 35.0 126.8 x 1/6 112.0
Liner
9611309520 8.93 25 25.8/22.2 x 1.8 33.8 21.5
9611309521 10.3 38 38.5/34.9 x 1.8 47.0 21.5
9611309522 12.36 51 51.2/47.6 x 1.8 60.5 21.5
9611309523 20.81 63.5 63.9/60.3 x 1.8 74.0 21.5
9611309524 25.8 76.1 76.6/73.0 x 1.8 87.5 21.5
9611303835 33.36 101.6 102.1/97.3 x 2.4 120.7 30.0
1.3.129
IDF Union parts, Part 1 Hygenic, BS 4825, Part 1
Product code: 5041
1.3
**Not available
1.3.130
Hygenic, BS 4825, Part 1 RJT Union Parts, Part 1
Product code: 5047 Finish: Machined
Thread: Triangular type
1.3
1.3.131
RJT Union Parts, Part 1 Hygenic, BS 4825, Part 1
Product code: 5047 Finish: Machined
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Blank
9611330629 6.32 25 41.3 8.7
9611330630 7.46 38 54.0 8.7
9611330631 8.24 51 66.7 8.7
9611330632 12.84 63.5 79.4 8.7
9611330633 12.69 76.1 92.1 8.7
9611330634 19.76 101.6 117.8 8.7
1.3.132
Hygenic, BS 4825, Part 1 SMS Union Parts, Part 1
Product code: 5043 Finish: Machined
Thread: Round type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Male part
9612512905 14.35 25.4 25.4/22.2 x 1.60 40 x 1/6 15.0
9612512906 20.2 38.0 38.0/34.8 x 1.60 60 x 1/6 20.0
9612512907 19.37 51.0 51.0/47.8 x 1.60 70 x 1/6 20.0
9612512908 32.02 76.1 76.1/72.1 x 2.0 98 x 1/6 24.0
Liner, long.
9612513305 14.35 25.4 25.4/22.2 x 1.60 35.5 17.0
9612513306 17.67 38.0 38.0/34.8 x 1.60 55.0 20.0
9612513307 19.57 51.0 51.0/47.8 x 1.60 65.0 20.0
9612513308 30.41 76.1 76.1/72.1 x 2.0 93.0 30.0
NOTE: For nuts and seal rings, please see under SMS fittings.
NOTE: For pressure and surface, please see product leaflet.
1.3.133
Clamp Union Parts, Part 1 Hygenic, BS 4825, Part 1
Product code: 5045 Finish: Machined
1.3
Blank
9611340590 12.51 9611340600 13.89 25 50.4 6.4
9611340590 12.51 9611340600 13.89 38 50.4 6.4
9611340591 15.92 9611340601 17.69 51 63.9 6.4
9611340592 18.24 9611340602 20.27 63.5 77.4 6.4
9611340593 24.3 9611340603 27 76.1 90.9 6.4
210506 52.99 9611340604 43.64 101.6 118.9 6.4
261220 293.88 260237 367.38 154 166.8 11.1
1.3.134
Hygenic, BS 4825, Part 1 Clamp Union Parts, Part 1
Product code: 5049
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
13MHHM Clamp ring
1.4301 (304) mm A B
(Finger nut)
212195 35.3 25/38 54.0
212196 39.9 51 67.5
212197 48.73 63.5 81.0
212198 52.96 76.1 94.5
212199 64.25 101.6 122.6
210129 166.43 152.4 169.9
1.3.135
Clamp Union Parts, Part 1 Hygenic, BS 4825, Part 1
Product code: 5045
1.3
B
Seal ring,
PTFE mm A B D
(Modified ISO 2852, type A)
9611991403 15.27 25 52.7 5.1 22.6
9611991404 16.59 38 52.7 5.1 35.6
9611991405 18.2 51 66.2 5.1 48.6
9611991406 19.17 63.5 79.7 5.1 60.3
9611991407 30.49 76.1 93.2 5.1 72.9
9611991408 30.83 101.6 121.2 5.1 97.6
1.3.136
1.4 Tri-Clover® Hygenic ASME
The installation material in this section is manufactured to meet Tri-Clover® Hygenic tube
dimensions matching ASME BPE DT-1.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.138
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.139
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.143
Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.144
Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.145
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.146
Clamp Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.147
Clamp Ferrules and End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.148
Thermometer Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.149
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.150
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.152
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.155
Tubes Tri-Clover® Hygenic ASME
Tubes of manufacturing lengths of approx 6.1 meters Finish: OD/ID 0.8
Product code: 5106
1.4
1.4.138
Tri-Clover® Hygenic ASME Bends
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
L2S
240403 34.01 245904 33.46 1 25.4 2.06 52.4
241403 32.29 240015 35.36 1 1 /2 38.1 2.94 74.6
242403 36.67 240034 46.69 2 50.8 4.06 103.2
243403 74.61 245966 70.04 2 1 /2 63.5 5.19 131.8
244403 103.23 240012 191.95 3 76.2 6.31 160.3
245403 108.56 241735 198.28 4 101.6 8.31 211.11
2WCL
060487 20.92 060589 46.32 1 25.4 1.50 38.1
060084 19.48 060590 42.02 1 1 /2 38.1 2.25 57.2
060033 25.97 060421 50.7 2 50.8 3.00 76.2
060185 42.42 060025 77.23 2 1 /2 63.5 3.75 95.3
060488 52.81 060281 90.8 3 76.2 4.50 114.3
060275 110.37 060591 183.63 4 101.6 6.00 152.4
060293 463.1 060268 546.79 6 152.4 9.00 228.6
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.139
Bends Tri-Clover® Hygenic ASME
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
2WK
060728 37.54 1 25.4 0.63 15.9
060729 37.54 11/2 38.1 0.94 23.8
060730 44.18 2 50.8 1.25 31.8
060731 50.7 21/2 63.5 1.56 39.7
060283 59.16 3 76.2 1.88 47.6
060732 105.07 4 101.6 2.50 63.5
9634050000 530.45 6 152.4 3.75 95.3
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.140
Tri-Clover® Hygenic ASME Bends
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.141
Bends Tri-Clover® Hygenic ASME
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.142
Tri-Clover® Hygenic ASME Tees
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
L7WWW
9613466607 * 9613466619 * 1 25.4 1.13 28.6
9613466608 * 9613466620 * 1 1 /2 38.1 1.66 42.1
9613466609 * 9613466621 * 2 50.8 2.06 52.4
9613466610 * 9613466622 * 2 1 /2 63.5 2.34 59.5
9613466611 * 9613466623 * 3 76.2 2.59 65.9
9613466612 * 9613466624 * 4 101.6 3.44 87.3
B7WWM
9634002715 43.47 9634002736 70.69 1 25.4 2.13 54.0 2.63 66.7
9634002716 39.96 9634002737 69.74 1 1 /2 38.1 2.38 60.3 2.88 73.0
9634002717 53.05 9634002738 93.36 2 50.8 2.88 73.0 3.38 85.7
9634002718 64.35 9634002739 110.78 2 1 /2 63.5 3.13 79.4 3.63 92.1
9634002719 84.87 9634002740 145.58 3 76.2 3.38 85.7 3.88 98.4
9634002720 137.92 9634002741 223.62 4 101.6 4.13 104.8 4.75 120.7
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.143
Reducing Tees Tri-Clover® Hygenic ASME
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
B
9634003842 310.13 9634003890 526.11 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003843 451.55 9634003891 566.61 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003844 435.66 9634003892 546.42 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
TD 321-021
9634003845 442.23 9634003893 547.16 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1 A
9634003846 411.39 9634003894 521.11 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003847 392.41 9634003895 512.67 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.144
Tri-Clover® Hygenic ASME Crosses
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
1.4.145
Reducers Tri-Clover® Hygenic ASME
Product code: 5069, 5070 Finish: OD/ID Ra 0.8
1.4
1.4.146
Tri-Clover® Hygenic ASME Clamp Ferrule
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
TD 321-027
A
14WMPS
** 610205 14.94 1/ 12.7 0.50 12.7
2
** 610238 14.94 3/ 19.0 0.50 12.7
4
610854 6.38 610365 12.03 1 25.4 0.50 12.7
610855 8.01 610367 12.32 1 1 /2 38.1 0.50 12.7
610856 8.89 610368 12.56 2 50.8 0.50 12.7
610857 12.73 610369 19.28 2 1 /2 63.5 0.50 12.7
610858 17.64 610370 23.28 3 76.2 0.50 12.7
610859 28.56 610373 30.57 4 101.6 0.63 15.9
660016 254.62 9634049938 297.05 6 152.4 1.50 38.1
TD 321-149
14WLMP/14WLMO
210908 29.11 210348 44.56 1 25.4 3.00 76.2
210491 27.16 210374 44.56 1 1 /2 38.1 3.00 76.2
212101 36 210375 59.01 2 50.8 3.00 76.2
212108 49.64 210376 84.57 2 1 /2 63.5 3.00 76.2
211209 65.35 210377 112.45 3 76.2 4.00 101.6
210492 100.91 210378 171.44 4 101.6 4.00 101.6
261218 554.96 260235 637.63 6 152.4 6.00 152.4
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.147
Clamp Ferrules and End Caps Tri-Clover® Hygenic ASME
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
14MPW
210519 25.46 210525 42.44 1 25.4 1.63 41.3 0.88 22.2 1.16 29.4
210465 17.37 210526 30.07 1 1 /2 38.1 1.63 41.3 1.38 34.9 1.67 42.5
210466 21.84 210527 39.25 2 50.8 1.75 44.5 1.88 47.6 2.19 55.6
210467 40.31 210528 70.13 2 1 /2 63.5 1.75 44.5 2.38 60.3 2.70 68.7
210468 43.5 210529 74.26 3 76.2 1.81 46.0 2.88 73.0 3.22 81.8
210469 95.48 210530 153.83 4 101.6 2.13 54.0 3.83 97.2 4.25 108.0
16AMP
** 210518 8.56 3/ 19.0 0.19 4.80 0.98 24.9
4
210501 7.21 210854 7.98 1 1 /2 38.1 0.25 6.40 1.98 50.4
210502 9.71 210855 11.36 2 50.8 0.25 6.40 2.52 63.9
210503 13.24 210856 17.67 2 1 /2 63.5 0.25 6.40 3.05 77.4
210504 21.84 210857 23.34 3 76.2 0.25 6.40 3.58 90.0
210506 52.99 210858 42.94 4 101.6 0.25 6.40 4.69 119.1
261220 293.88 260237 367.38 6 152.4 0.44 6.58 6.58 167.1
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.148
Tri-Clover® Hygenic ASME Thermometer Caps
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
* On request.
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.149
Clamp Rings for Clamp Union Parts Tri-Clover® Hygenic ASME
Product code: 5049
1.4
A13MHM
211053 25.78 1-11/2 25.4-38.1 2.13 54.0
211054 31.41 2 50.8 2.64 67.1
211055 36.37 21/2 63.5 3.19 81.0
211056 39.55 3 76.2 3.72 94.5
211057 48.01 4 101.6 4.83 122.2
211058 116.51 6 152.4 6.69 169.9
13MHHS
211290 20.5 1/ 3
2 - /4 12.7 - 19.0 1.13 28.6
13MHHS, Wingnut
9611994452 29.64 1/ 3
2 - /4 12.7 - 19.0 1.13 28.6
TD 321-154
1.4.150
Tri-Clover® Hygenic ASME Clamp Rings for Clamp Union Parts
Product code: 5049
1.4
A13MHP
210180 54.38 1 1 /2 38.1 2.05 52.0
210040 67.79 2 50.8 2.58 65.5
210213 74.84 2 1 /2 63.5 3.11 79.0
210248 91.79 3 76.2 3.64 92.5
210042 102.75 4 101.6 4.73 120.3
9634048982 205.29 6 152.4 6.63 168.4
A12MPS
210135 213.35 1 1 /2 38.1 1.98 50.4
210136 217.31 2 50.8 2.52 63.9
210137 247.2 2 1 /2 63.5 3.05 77.4
210138 272.11 3 76.2 3.58 90.9
210140 590.26 4 101.6 4.69 119.1
1.4.151
Gaskets Tri-Clover® Hygenic ASME
Product code: 5046
1.4
** Not available
Material Descriptions
1.4.152
Tri-Clover® Hygenic ASME Gaskets
Product code: 5046
1.4
A40MP/A40MO.
A40MP-GR
PTFE Envelope Gasket with SFY
290072 4.46 1
290073 5.12 1 1 /2
290074 6.18 2
290075 6.99 2 1 /2
290076 7.22 3
290077 14.44 4
290085 46.06 6
1.4.153
Gaskets Tri-Clover® Hygenic ASME
Product code: 5046
1.4
Material Descriptions
1.4.154
Tri-Clover® Hygenic ASME Adapters
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
1.4.155
This page is intentionally left blank
1.5 Tri-Clover® UltraPure, ASME BPE
The installation material in this section is manufactured to meet Tri-Clover® UltraPure,
ASME BPE tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.158
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.159
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.161
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.162
Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.164
Instrument Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.169
Crosses/ Reducing Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.170
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.171
Reducer ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.174
Ferrules and End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.177
Clamp Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.178
Seal rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.180
Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.182
Use-Point Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.183
Tubes Tri-Clover® UltraPure, ASME BPE
Product code: 5116 Material: 316L
According to DT-1
1.5.158
Tri-Clover® UltraPure, ASME BPE Bends
Product code: 5016, 5017 Material: 316L
According to DT-7, DT-12, DT-16
1.5.159
Bends Tri-Clover® UltraPure, ASME BPE
Product code: 5016, 5017 Material: 316L
According to DT-8, DT-13, DT-17
1.5.160
Tri-Clover® UltraPure, ASME BPE Bends
Product code: 5016, 5017 Material: 1.4404 (316L)
Dimensions
1.5
Item number PPL Item number PPL
Size A B
PL (SF1) EUR PM (SF4) EUR in mm in mm
B2S Bend 88
9634080393 238.93 1/2 2.910 73.91 3.020 76.71
9634080394 246.13 9634080395 238.93 3/4 2.910 73.91 3.020 76.71
9634080396 106.09 9634080397 212.09 1 2.930 74.42 3.030 76.96
15010001
9634080398 190.96 9634080399 297.18 1 1/2 3.640 92.46 3.800 96.52
A
9634080400 244.01 9634080401 369.67 2 4.740 120.40 4.490 114.05
9634080402 403.14 9634080403 448.33 2 1/2 5.550 140.97 5.350 135.89
9634080404 477.41 9634080405 502.14 3 6.080 154.43 6.350 161.29
B2S Bend 92
9634080410 204.03 3/4 2.910 73.91 3.020 76.71
9634080415 217.45 1 1/2 3.640 92.46 3.800 96.52
9634080416 241.61 9634080417 284.56 2 4.740 120.40 4.490 114.05
15010001
9634080419 448.33 2 1/2 5.350 135.89 5.580 141.73
A
9634080420 448.33 9634080421 512.76 3 6.080 154.43 6.350 161.29
B2CMP Bend 88
9634080424 163.09 9634080425 179.88 1/2 1.640 41.66 1.600 40.64
9634080426 166.72 9634080427 206.58 3/4 1.640 41.66 1.600 40.64
9634080428 169.74 9634080429 212.18 1 2.010 51.05 1.960 49.78
15010002
9634080430 180.35 9634080431 227.34 1 1/2 2.760 70.10 2.700 68.58
9634080432 212.18 9634080433 265.23 2 3.510 89.15 3.430 87.12
A
9634080434 265.23 9634080435 328.88 2 1/2 4.260 108.20 4.170 105.92
9634080436 371.32 9634080437 434.97 3 5.010 127.25 4.900 124.46
9634080438 604.71 9634080439 668.37 4 6.64 168.66 6.49 164.85
B2CMP Bend 92
9634080442 150.34 9634080443 179.88 3/4 1.580 40.13 1.650 41.91
9634080444 159.14 9634080445 163.77 1 1.950 49.53 2.060 52.32
9634080446 169.74 9634080447 190.96 1 1/2 2.680 68.07 2.810 71.37
15010002
9634080448 201.57 9634080449 222.79 2 3.480 88.39 3.500 88.90
9634080450 246.98 2 1/2 4.140 105.16 4.340 110.24
A
1.5.161
Tees Tri-Clover® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
1.5.162
Tri-Clover® UltraPure, ASME BPE Tees
Product code: 5036, 5037 Material: 316L
According to DT-15, DT-27, DT-27
1.5.163
Reducing Tees Tri-Clover® UltraPure, ASME BPE
Product code: 5036 Material: 316L
According to DT-10
1.5.164
Tri-Clover® UltraPure, ASME BPE Reducing Tees
Product code: 5036 Material: 316L
B
9634039955 199.12 9634039976 115.78 2 1 /2 x 1 63.5 x 25.4 3.13 79.4 3.38 85.7
9634039956 199.12 9634039977 222.66 21/2 x 11/2 63.5 x 38.1 3.13 79.4 3.38 85.7
9634039957 199.12 9634039978 232.36 2 1 /2 x 2 63.5 x 50.8 3.13 79.4 3.38 85.7
9634039960 330.6 9634039981 358.22 3 x 1 76.2 x 25.4 3.38 85.7 3.63 92.1
A
9634039961 432.63 9634039982 358.22 3 x 1 1 /2 76.2 x 38.1 3.38 85.7 3.63 92.1
9634039962 470.23 9634039983 332.68 3 x 2 76.2 x 50.8 3.38 85.7 3.63 92.1
9634039963 280.88 9634039984 358.22 3 x 2 1 /2 76.2 x 63.5 3.38 85.7 3.63 92.1
9634040019 419.67 9634040027 516.68 4 x 1 101.6 x 25.4 4.13 104.8 4.13 104.8
9634040020 399.68 9634040028 509.73 4 x 11/2 101.6 x 38.1 4.13 104.8 4.13 104.8
9634040021 419.67 9634040029 509.73 4 x 2 101.6 x 50.8 4.13 104.8 4.38 111.1
9634040022 476.96 9634040030 516.68 4 x 21/2 101.6 x 63.5 4.13 104.8 4.38 111.1
9634040023 476.96 9634040031 516.68 4 x 3 101.6 x 76.2 4.13 104.8 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
OD/ID and t (wall thickness) please see page 1.5.158
1.5.165
Reducing Tees Tri-Clover® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-19
B
9634003656 226.69 9634003677 301.94 2 1 /2 x 1 1 /2 63.5 x 38.1 3.63 92.1 3.38 85.7
9634003657 226.69 9634003678 301.94 2 1 /2 x 2 63.5 x 50.8 3.63 92.1 3.38 85.7
9634003658 740.02 9634003679 776.88 3 x 1 /2 76.2 x 12.7 3.88 98.4 3.63 92.1
TD 321-021
9634003659 740.02 9634003680 788.03 3 x 3 /4 76.2 x 19.0 3.88 98.4 3.63 92.1 A
9634003660 631.52 9634003681 667.35 3 x 1 76.2 x 25.4 3.88 98.4 3.63 92.1
9634003661 589.56 9634003682 626.39 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 3.63 92.1
9634003662 589.56 9634003683 626.39 3 x 2 76.2 x 50.8 3.88 98.4 3.88 98.4
9634003663 589.56 9634003684 626.39 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003717 935.5 9634003725 994.3 4 x 1 /2 101.6 x 12.7 4.75 120.7 4.13 104.8
9634003718 948.69 9634003726 994.3 4 x 3 /4 101.6 x 19.0 4.75 120.7 4.13 104.8
9634003719 916.06 9634003727 974.02 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003720 916.06 9634003728 974.02 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
9634003721 718.27 9634003729 961.1 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1
9634003722 844.42 9634003730 898.03 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003723 844.42 9634003731 898.03 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
1.5.166
Tri-Clover® UltraPure, ASME BPE Reducing Tees
Product code: 5036 Material: 316L
According to DT-14
1.5.167
Reducing Tees Tri-Clover® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-20
B
9634003960 631.52 9634003981 667.35 3 x 1 76.2 x 25.4 3.88 98.4 2.13 54.0
9634003961 565 9634003982 600.31 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 2.13 54.0
9634003962 628.87 9634003983 626.39 3 x 2 76.2 x 50.8 3.88 98.4 2.13 54.0 TD 321-049
A
9634003963 589.56 9634003984 635.36 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 2.13 54.0
9634004017 948.69 9634004025 994.3 4 x 1/2 101.6 x 12.7 4.75 120.7 2.63 66.7
9634004018 948.69 9634004026 994.3 4 x 3/4 101.6 x 19.0 4.75 120.7 2.63 66.7
9634004019 929.15 9634004027 961.1 4 x 1 101.6 x 25.4 4.75 120.7 2.63 66.7
9634004020 753.6 9634004028 961.1 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 2.63 66.7
9634004021 753.6 9634004029 961.1 4 x 2 101.6 x 50.8 4.75 120.7 2.63 66.7
9634004022 856.81 9634004030 898.03 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 2.63 66.7
9634004023 844.42 9634004031 898.03 4 x 3 101.6 x 76.2 4.75 120.7 2.63 66.7
9634050035 2388.75 9634050036 2493.66 6 x 1/2 152.4 x 12.7 7.13 181.0 3.75 95.3
9634050038 2388.75 9634050039 2493.66 6 x 3/4 152.4 x 19.0 7.13 181.0 3.75 95.3
9634050041 2388.75 9634050042 2493.66 6 x 1 152.4 x 25.4 7.13 181.0 3.75 95.3
9634050044 2388.75 9634050045 2493.66 6 x 1 1 /2 152.4 x 38.1 7.13 181.0 3.75 95.3
9634050047 2408.27 9634050048 2530.56 6 x 2 152.4 x 50.8 7.13 181.0 3.75 95.3
9634050050 2450.27 9634050051 2552.27 6 x 2 1 /2 152.4 x 63.5 7.13 181.0 3.75 95.3
9634050053 2457.48 9634050054 2584.12 6 x 3 152.4 x 76.2 7.13 181.0 3.75 95.3
9634004024 2560.24 9634004032 2686.89 6 x 4 152.4 x 101.6 7.13 181.0 3.75 95.3
NOTE: For pressure and surface, please see product leaflet.
1.5.168
Tri-Clover® UltraPure, ASME BPE Instrument Tees
Product code: 5036, 5037 Material: 316L
According to DT-29, DT-28
1.5.169
Crosses/ Reducing Crosses Tri-Clover® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
1.5.170
Tri-Clover® UltraPure, ASME BPE Reducers
Product code: 5076 Material: 316L
According to DT-11, DT-26
1.5.171
Reducers Tri-Clover® UltraPure, ASME BPE
Product code: 5076 Material: 316L
According to DT-11, DT-26
1.5.172
Tri-Clover® UltraPure, ASME BPE Reducers
Product code: 5077 Material: 316L
According to DT-21
1.5.173
Reducer ASME BPE Tri-Clover® UltraPure, ASME BPE
Product code: 5076 Material: 316L
1.5.174
Tri-Clover® UltraPure, ASME BPE Reducer ASME BPE
Product code: 5076 Material: 316L
1.5.175
Reducer ASME BPE Tri-Clover® UltraPure, ASME BPE
Product code: 5076 Material: 316L
1.5.176
Tri-Clover® UltraPure, ASME BPE Ferrules and End Caps
Product code: 5056 Material: 316L
According to DT-22, DT-30
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
OD/ID and t (wall thickness) please see page 1.5.158
1.5.177
Clamp Rings Tri-Clover® UltraPure, ASME BPE
Product code: 5049
Clamp ring
9611993113 49.28 1 25.4 1.45 37.0
A13MHM
211053 25.78 1 - 1 1 /2 25.4-38.1 2.13 54.0
211054 31.41 2 50.8 2.66 67.1
211055 36.37 2 1 /2 63.5 3.19 81.0
211056 39.55 3 76.2 3.72 94.5
211057 48.01 4 101.6 4.83 122.2
211058 116.51 6 152.4 6.69 169.9
1.5.178
Tri-Clover® UltraPure, ASME BPE Clamp Rings
Product code: 5049
1.5.179
Seal rings Tri-Clover® UltraPure, ASME BPE
Product code: 5046
Material Descriptions
1.5.180
Tri-Clover® UltraPure, ASME BPE Seal rings
Product code: 5046
A40MP/A40MO. PTFE
A40MP-GR Inch Envelope Gasket with
SFY Seal ring,
290072 4.46 1
290073 5.12 1 1 /2
290074 6.18 2
290075 6.99 2 1 /2
290076 7.22 3
290077 14.44 4
290085 46.06 6
1.5.181
Adaptors Tri-Clover® UltraPure, ASME BPE
Product code: 5056 Material: 316L
1.5.182
Tri-Clover® UltraPure, ASME BPE Use-Point Fittings
Product code: 5016 Material: 316L
1.5.183
Use-Point Fittings Tri-Clover® UltraPure, ASME BPE
Product code: 5016 Material: 316L
1.5.184
1.6 Tri-Clover® UltraPure ISO 2037
The Installation material in this section is manufactured to meet Tri-Clover® UltraPure ISO
2037 (25 - 101.6) and DIN 11850 (DN10 - DN15) tube dimensions
Product leaflet
Tri-Clover® UltraPure ISO 2037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.186
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.188
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.189
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.190
Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.191
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.192
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.193
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.195
Use Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.196
Tri-Clover ® UltraPure ISO 2037 Tri-Clover® UltraPure ISO 2037
Application
Alfa Laval Tri-Clover® UltraPure ISO 2037 tubes & fittings are
the perfect choice for ultra pure processes within the demanding
pharmaceutical, biotech and personal care industries.
Standard design
UltraPure ISO 2037 tubes & fittings are manufactured to meet the ISO
2037 dimension standard for the sizes 25 - 101.6 mm.
Materials
Product wetted steel parts are available in 1.4404 (316L) stainless steel
Elastomers are available in EPDM, FPM and PTFE
b) For bars, rods, wire, sections, bright products and the relevant semi-finished products, a maximum content of 0,030 % S applies.
c) Where for special reasons, e. g. hot workability for the fabrication of seamless tubes where it is necessary to minimize the delta ferrite content, or with
the aim of low magnetic permeability, the maximum Ni content may be increased by 1,50 % (m/m) for 1.4404.
All stainless steel parts are in accordance with DF class 1 (≤3% delta ferrite content)
All tubes are bright annealed, pickled and passivated in accordance with DIN EN 10217-7 W2Rb.
Elastomer properties
1.6.186
Tri-Clover® UltraPure ISO 2037 Tri-Clover® UltraPure ISO 2037
Dimensions
Dimensions and tolerances for 25 - 101.6 mm fittings are in accordance with ISO 2037.
Dimension 25 38 51 63.5 76.1 101.6
Outside diameter (mm) 25.0 38.0 51.0 63.5 76.1 101.6
Inside diameter (mm) 22.6 35.6 48.6 60.3 72.9 97.6
Wall thickness (mm) 1.2 1.2 1.2 1.6 1.6 2.0
1.6
Internal and external surface finish
1.6.187
Tubes Tri-Clover® UltraPure ISO 2037
Tubes of manufacturing lengths of approx 6 meters Material: 1.4404
Product code: 25 - 101.6 mm : 5115
PPL
Material Material PPL
1.6 EUR Size Dimension (mm)
Item No. Item No. EUR
pr. meter
H4o HE4o mm OD/ID x t
9613851403 * 9613851412 * 25 25/22.6 x 1.2
9613851405 * 9613851414 * 38 38/35.6 x 1.2
9613851406 * 9613851415 * 51 51/48.6 x 1.2
9613851407 * 9613851416 * 63.5 63.5/60.3 x 1.6
9613851408 * 9613851417 * 76.1 76.1/72.9 x 1.6
9613851409 * 9613851418 * 101.6 101.6/97.6 x 2.0
1.6.188
Tri-Clover® UltraPure ISO 2037 Bends
Product code: 25 - 101.6 mm : 5013 Material: 1.4404
Weld ends
L1 L2
9613440003 28.53 9613440011 36.18 25 25/22.6 x 1.2 70.0 47.0
9613440004 31.01 9613440012 41.18 38 38/35.6 x 1.2 87.0 63.0
9613440005 33.39 9613440013 49 51 51/48.6 x 1.2 119.5 86.5
9613440006 38.41 9613440014 56.78 63.5 63.5/60.3 x 1.6 136.0 101.0
9613440007 45.65 9613440015 70.35 76.1 76.1/72.1 x 1.6 157.0 119.0
9613440008 80.15 9613440016 91.86 101.6 101.6/97.6 x 2.0 226.5 166.0
1.6.189
Tees Tri-Clover® UltraPure ISO 2037
Product code: 25 - 101.6 mm : 5033 Material: 1.4404
Weld ends
1.6.190
Tri-Clover® UltraPure ISO 2037 Reducing Tees
Product code: 5033 Material: 1.4404
Dimension
Material PPL Material PPL Size
(mm) 1.6
Item No. EUR Item No. EUR
OD1/ID1 x t1 OD2/ID2 x t2 L1 L2
H4o HE4o mm mm mm Reducing Tees
9613470101 55.98 9613470116 67.68 38/25 38/35.6 x 1.2 25/22.6 x 1.2 70 60
9613470102 64.13 9613470117 85 51/25 51/48.6 x 1.2 25/22.6 x 1.2 82 70
9613470103 64.13 9613470118 85 51/38 51/48.6 x 1.2 38/35.6 x 1.2 82 70
9613470104 79.06 9613470119 106.88 63.5/25 63.5/60.3 x 1.6 25/22.6 x 1.2 105 70
9613470105 79.06 9613470120 106.88 63.5/38 63.5/60.3 x 1.6 38/35.6 x 1.2 105 70
9613470106 81.43 9613470121 106.88 63.5/51 63.5/60.3 x 1.6 51/48.6 x 1.2 105 82
1.6.191
Reducers Tri-Clover® UltraPure ISO 2037
Product code: 5073
PPL PPL
Item No. Item No. Size Dimension (mm)
1.6 EUR EUR
mm OD 1/ID 1 x t1 OD 2 /ID 2 x t2 L Concentric reducer
9613440201 48.99 9613440216 55.32 38/25 38/35.6x1.2 25/22,6x1.2 100
9613440202 56.42 9613440217 62.23 51/25 51/48.6x1.2 25/22,6x1.2 150
9613440203 49.4 9613440218 55.82 51/38 51/48.6x1.2 38/35,6x1.2 100
9613440204 55.42 9613440219 66.2 63.5/25 63,5/60.3x1.6 25/22,6x1.2 202
9613440205 61.47 9613440220 72.61 63.5/38 63,5/60.3x1.6 38/35,6x1.2 150
9613440206 54.33 9613440221 64.21 63.5/51 63,5/60.3x1.6 51/48,6x1.2 100
TD 305-013
Eccentric reducer
9613440301 5478.57 9613440316 6196.48 38/25 38/35.6x1.2 25/22.6x1.2 60
9613440302 7094.64 9613440317 7903.19 51/25 51/48.6x1.2 25/22.6x1.2 60
9613440303 6825.81 9613440318 7903.19 51/38 51/48.6x1.2 38/35.6x1.2 80
9613440304 5478.57 9613440319 6287.12 63.5/25 63,5/60.3x1.6 25/22.6x1.2 202
9613440305 6825.81 9613440320 7903.19 63.5/38 63,5/60.3x1.6 38/35.6x1.2 150
9613440306 6601.27 9613440321 7409.82 63.5/51 63,5/60.3x1.6 51/48.6x1.2 100 TD 305-012
1.6.192
Tri-Clover® UltraPure ISO 2037 Clamp Union Parts
Product code: Clamp ferrule 25 - 101.6 mm : 5067 Material: 1.4404
1.6.193
Clamp Union Parts Tri-Clover® UltraPure ISO 2037
Product code: Blank /Seal ring 25 - 101.6 mm: 5054
PPL PPL
Item No. Item No. Size Dimension (mm)
1.6 EUR EUR
EPDM FPM mm A B D Seal ring
9611991358 2.8 9611991890 30.77 25 52.7 5.5 22.8
9611991359 2.8 9611991891 30.77 38 52.7 5.5 35.8
9611991360 3.25 9611991892 35.58 51 66.2 5.5 48.8
9611991361 3.55 9611991893 51.03 63.5 79.7 5.5 60.5
9611991362 3.98 9611991894 61.39 76.1 93.2 5.5 73.1
9611991363 7.23 9611991895 75.45 101.6 121.2 5.5 97.8
B
Seal ring
PTFE mm A B D
- (Modified ISO 2852, type A)
9611991403 15.27 25 52.7 5.1 22.6
9611991404 16.59 38 52.7 5.1 35.6
9611991405 18.2 51 66.2 5.1 48.6
9611991406 19.17 63.5 79.7 5.1 60.3
9611991407 30.49 76.1 93.2 5.1 72.9
9611991408 30.83 101.6 121.2 5.1 97.6
1.6.194
Tri-Clover® UltraPure ISO 2037 Clamp Rings for Clamp Union Parts
Product code: 5049
Material PPL
Size
Item No. EUR 1.6
1.4301 (304) mm A A13MHM - Clamp ring
211053 25.78 25/38 54.0
211054 31.41 51 67.1
211055 36.37 63.5 81.0
211056 39.55 76.1 94.5
211057 48.01 101.6 122.2
1.6.195
Use Points Tri-Clover® UltraPure ISO 2037
Product code: 5013 Material: 1.4404
1.6.196
1.7 Installation accessories
Tube support systems and tools make our installation material package complete.
Price lists
Tube Holders ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.198
Tube Holders DIN11850 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.201
Tube Support System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.203
Tools for Unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.208
Tools for Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.209
End Caps & Mounting Plates ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . 1.7.210
Tube Holders ISO 2037 tubes Installation accessories
Product code: 5082 Tube: ISO
1.7.198
Installation accessories Tube Holders ISO 2037 tubes
Product code: 5082 Tube: ISO
Material: 1.4301 (304)
PPL Size
Item No. Dimension (mm)
EUR DN
Loose mm A B C E Tube holder with short shaft
9612411107 11.02 25 80.0 27.0 90.0 21.3 1.7
9612411108 11.68 38 93.0 40.0 90.0 21.3
9612411109 12.35 51 106.0 53.0 90.0 21.3
9612411110 13.02 63.5 118.0 65.5 90.0 21.3
9612411111 14.12 76 132.0 78.0 90.0 21.3
9612411112 15.39 101.6 157.0 104.0 90.0 21.3
1.7.199
Tube Holders ISO 2037 tubes Installation accessories
Hinged Hex pipe holders Tube: ISO
Product code: 5082 Material: 1.4301 (304)
1.7.200
Installation accessories Tube Holders DIN11850 tubes
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.7.201
Tube Holders DIN11850 tubes Installation accessories
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.7.202
Installation accessories Tube Support System
Supports system
Product code: 5118, 5084
9611831384 * 80 80 2.0
9611831573 * 80 80 3.0
9611831386 * 100 100 2.0
9611831387 * 100 100 3.0
9611831388 * 100 100 4.0
9611831441 * 120 120 3.0
9611831442 * 120 120 4.0
1.4301 (304) A B C Rectangular tube
Product code: 5118
9611831389 * 30 20 2.0
9611831390 * 40 20 2.0
9611831391 * 50 30 2.0
9611831527 * 60 40 2.0
9611831393 * 80 40 2.0
9611831565 * 80 40 3.0
9611831570 * 80 60 3.0
9611831455 * 100 40 3.0
9611831396 * 100 50 2.0
9611831397 * 100 50 3.0
9611831398 * 100 60 2.0
9611831460 * 120 40 3.0
9611831461 * 120 60 3.0
* PPL prices are updated monthly
All tubes are in lengths of 6 meters .
1.7.203
Tube Support System Installation accessories
Supports system
Product code: 5118, 5084
9611831438 * 70 7
9611831439 * 80 8
Product code: 5084 Stud bolt
9611850720 22.88 110.0 M12
1.7.204
Installation accessories Tube Support System
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
1.4301 (304) A B Floor plate
9611850660 34.23 150.0 40.0
1.7
1.7.205
Tube Support System Installation accessories
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
A B C D E Wall plate
1.7 9611880370 26.78 60.0 120.0 80.0 6.0 13.5
Expanding bolt
9611990585 2.16 55.0 M12 x 55
1.7.206
Installation accessories Tube Support System
Supports system
Product code: 5084, 5086
1.7.207
Tools for Unions Installation accessories
Union spanners
Product code: 5086
1.7.208
Installation accessories Tools for Tubing
Product code: 5086
PPL
Item No. Size Dimension (mm)
EUR
DN DN
Steel Max. thickness of saw blades Cutting device, ISO 1.7
mm mm
9611981070 185.4 25 1.4
9611981071 206 38 1.5
9611981072 232.55 51 1.6
9611981073 309 63.5 1.7
9611981074 360.5 76.1 1.7
9611981075 600.03 101.6 1.9
1.7.209
End Caps & Mounting Plates ISO 2037 tubes Installation accessories
Product code: 5086 Tube: ISO
Semi bright
1.7.210
Installation accessories End Caps & Mounting Plates ISO 2037 tubes
Product code: 5086 Tube: DIN
Mat
1.7.211
This page is intentionally left blank
2. Valves
Our valves are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure careful handling of your products. 2
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique mixproof
valves Alfa Laval Valve matrix
4
– customized flow solutions
Alfa Laval valve matrix solutions Alfa Laval valve matrix solutions can be supplied pre-
We are specialists in providing pre-built valve matrices assembled and pre-tested as well as fully wired and with
customized to meet individual requirements. all the necessary pneumatic tubing, junction boxes and
control panels pre-connected.
Our expertise helps ensure you the most efficient flow
management, using as few components as possible and This means you can bring even complex installations
dealing effectively with key issues that include thermal online as quickly as possible, saving time and avoiding
cycling, cleanability, drainability and flow control. lost revenue associated with onsite troubleshooting and
downtime.
6
Performance
in good hands
Working with sanitary applications is a question of care, attention
to detail and dedication to outstanding performance. Alfa Laval has
a proven track record in delivering innovative solutions for sanitary
applications based on our core technologies of separation, heat
transfer and fluid handling.
Here you will find an overview of Alfa Laval valves and automation
for sanitary applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com
Mixproof valves
Mixproof valves provide maximum flexibility and safety in sanitary flow
processing by making it possible to handle two different fluids at the
same time, with no risk of cross-contamination. Using two independent
plugs and seals means a single mixproof valve can often replace two
or more valves of other types.
Unique UltraClean
mixproof valve
CONTROL
VALVE BODY
ACTIVATION
CLEANING OPTION
PLUG
CLEANING OPTION
PLUG
Non-balanced Balanced
ACTIVATION
The selection guide illustrates the many combinations of features and equipment available with the Unique mixproof valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement. For configuration of your exact requirement, please use CAS.
To assist you in the selection, these standard configurations are available. You can choose to use
these directly or add additional features to ensure the valve suits your specific needs.
Unique Basic has Unique SeatClean is the Unique HighClean meets Unique UltraClean meets
the basic components choice for standard instal- your processing needs the highest demands for
that provide significant lations that handle prod- when dealing with sticky hygienic processing of
safety and leakage ucts with solids. Seat lift products. SpiralClean sticky products, products
detection. It features during normal cleaning ensures thorough cleaning with high content of solids,
an actuator without procedures cleans the of the spindles, upper and or applications that require
seat lift and unbal- plugs and seats. A lower plugs and in the close-to-aseptic conditions.
anced plugs. balanced lower plug leakage chamber. With It features an actuator
eliminates the risk of mix- balanced upper and lower with integrated seat lift,
ing products by pressure plugs, the configuration of balanced upper and lower
shock or when the pres- this valve protects against plugs and SpiralClean.
sure in the pipe is high. the effects of high pressure
and water hammer.
SMP-BC SMP-BCA
Keeps liquids separate by using two As SMP-BC, but fitted with a PTFE/
seals on the same plug, with a leakage rubber diaphragm, designed for use
chamber in between. Often used as under aseptic conditions, and steriliza-
part of CIP (cleaning-in-place) set-ups, tion involving high temperatures.
with leakage detection for greater
safety. In such installations, seat lift is
not necessary.
Unique mixproof tank outlet valves
Same basic advantages as the Unique mixproof valves but
specially designed for vertical and horizontal mounting directly
on the tank wall at the inlets and outlets.
The Alfa Laval range of single seat valves bears the designations
Unique SSV and Unique SSSV, and consists of large numbers of
purpose-designed valve units that are particularly robust and flexible.
You can also combine different configurations with different types of actuator.
This cost-effective modular design approach gives you the opportunity to build
either shut-off or changeover valves, in either normally open/normally closed or
reverse-acting configurations, to meet virtually any requirement.
reverse acting
PLUG
CONTROL
Standard TR2
CONNECTION
ACTIVATION
PLUG
SEAL
Standard TR2 Aseptic
VALVE BODY
PLUG
SEAL
The selection guide illustrates the many combinations of features and types available with the Unique SSV valve range.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards.
As a result, you can always find a configuration to meet any specific requirement. For configuration of your exact requirement,
please use CAS.
Unique SSV valve (standard configuration)
As the world’s most widely used single seat valves,
the Alfa Laval shut-off and changeover configurations
are employed for a broad spectrum of different
processing duties.
LKB
CONTROL
ThinkTop ThinkTop Basic IndiTop Bracket for proximity indication switch Indication with half switch
ACTIVATION
Unique Control
C2
SEAL
Q EPDM FPM HNBR PFA
DISC
The selection guide illustrates the many combinations of features and equipment available with LKB butterfly valves. In addition,
there are different versions to comply with the full spectrum of worldwide installation standards. As a result, you can always find a
configuration to meet any specific requirement.
LKB with standard handle
Available with standard handle for straightforward manual
operation, with a pulling/turning movement. The standard
handle has a spring-locking action.
Reliable simplicity
Unique Control is an innovative actuator that is controlled
by an air spring instead of a conventional mechanical
spring. Combined with the intelligent capabilities of the
sensing and control unit, it delivers significant benefits
both in terms of durability and reliability, thereby ensuring
more system uptime. Tested to over a million strokes Unique Control provides a 360-degree view of the valve
without service, it is the most durable actuator available operation mode.
Intelligent performance
By simply pressing one button, Unique Control detects
the type and size of the valve and monitors the air
pressure in the system to support self-configuration to the
best possible mode of operation. It is not sensitive to
pressure shocks or temperature variations, thereby
eliminating false alarms that can shut down the process.
The all-in-one design also makes it more hygienic.
Ball valves
Ball valves are constructed around a full-bore design. This makes sure the product
passes through the valve with no restrictions on the flow, and that there is only
minimal pressure drop. This basic design allows cleaning and product recovery
using pigging systems, and also makes this kind of valve ideal for use with viscous
liquids and liquids containing solid or semi-solid particles. Alfa Laval ball valves for
sanitary use bear the SBV and Tri-Clover® designations.
CPM-2 valve
Designed to maintain a constant pressure at the
valve inlet or outlet, using different plug sizes and
different Kv values. These react effectively to any
changes in product pressure by shifting position
against a constant air pressure. Often used
upstream of filling and bottling machines, etc.
SPC-2 valve
Electro-pneumatic modulating valve that features
an IP converter as an integrated part of the
actuator. Available with a range of plug designs
with different Kv values, providing different
capacities. This type is widely used for the
accurate control of pressure, flow, temperature
and the level of liquids in tanks.
MH shutter valve
Self-draining valves that can allow product to flow in different
directions. An internal shutter closes the valve ports pro-
gressively to help minimize pressure shock and stress on
both the valve and the liquids passing through. Available in
manually and single or double-acting pneumatically operated
versions, and normally used in systems where it is important
to contend with pressure shocks.
UltraPure valves
Tailored for the challenges of the biopharm industry and other
demanding hygienic applications, the Alfa Laval UltraPure valve range
is designed to meet cGMP (current Good Manufacturing Practices).
It is supported by the Alfa Laval Q-doc documentation package,
which facilitates the validation process.
Well-documented performance
Alfa Laval Q-doc is a state-of-the-art documentation
package for all UltraPure products and is based on GDP
(Good Documentation Practices). Q-doc documents every
aspect of manufacturing from raw material to delivered
equipment. With full transparency of sourcing, production
and supply chains, it is easy to trace the slightest change in
material or manufacturing procedures, even when it comes
to spare parts. All product contact parts, such as steel and
gaskets, are fully traceable to ensure correct design
performance and validation right from the start.
Ball valve LKB UltraPure LKC UltraPure Unique DV-ST Radial Diaphragm
UltraPure butterfly valve non-return valve UltraPure Valve UltraPure
diaphragm valve
Aseptic diaphragm valves
Aseptic diaphragm valves are most commonly used in the pharmaceutical industry.
However, they are also ideal for use in other processing installations where it is crucial
to prevent any increase in micro-organism concentrations.
UNIQUE DIAPHRAGM
CONTROL
Stroke limiter Type ER55 Type 1062 Type 8690 Type 8695
ACTIVATION
Stainless steel Composite/ Composite Epoxy Stainless steel Composite/Stainless steel Composite
Stainless steel
DIAPHRAGMS
2-way valve T-valve Multiport valve Tandem valve Tank outlet valve
The selection guide illustrates the many combinations of features and equipment available with the aseptic diaphragm valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement.
Valve control
and monitoring
One of the most effective ways to reap full benefit from high-quality
sanitary valves is to control and monitor their action as accurately,
reliably and economically as possible. Alfa Laval provides a full range
of easy-to-install, easy-to-use valve-top control and monitoring
indicator units for use with sanitary valves.
ThinkTop Basic
This standard top-mounted automated control head for
pneumatic valves fulfils basic requirements for the automated
sensing and control of sanitary valves, with a reduced number
of digital inputs and outputs.
Installing ThinkTop Basic units is both quick and easy, and helps
provide a cost-effective degree of flexibility in controlling both
automated and semi-automated processing set-ups.
ThinkTop Basic.
Intrinsically safe for
ATEX environments
Combination
of different
Flexibility for changing requirements
communication
Alfa Laval valve automation technology enables you to protocols
combine different valves, different control equipment and
different communication protocols as you see fit, to deal
with your changing requirements.
DeviceNet
Flow management
solutions
Alfa Laval supplies a vast selection of different types of sanitary valves, in many different
configurations and sizes. This is backed by the know-how and experience essential for
configuring any installation in the most cost-effective way, no matter how complex.
Full spectrum
Alfa Laval can provide you with a comprehensive range of sanitary
valve equipment, designed to meet virtually all your requirements.
LKC-2 t t P
CAD portal
Our CAD (computer-aided design) portal offers dimen-
sional drawings of all Alfa Laval mixproof valves, single
seat valves and butterfly valves. Any user can
download 2D and 3D CAD drawings in both neutral
and native formats..
For more information visit
www.alfalaval.com/high
t t t t (t)** t t
t t t t t t t
t t t t t t
t t t
t
t
t
t t t t t t
t t t t t t t t
t t t t t t t
t t
t
* Pneumatic and/or manually operated.
** Can be fitted and used on this type of valves, although this is not standard practice.
*** In order to use Unique mixproof in ATEX environment, the blue plastic cover must be removed.
This page is intentionally left blank
2.1 Ball valves
The full bore design with zero flow restriction makes the Alfa Laval range the optimum
choice for viscous or particulate liquids.
Product leaflets
SBV Sanitary Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.252
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.254
Price lists
SBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.257
SBV - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.258
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.259
SBV Sanitary Ball Valve Ball valves
2.1
.
Concept
SBV is a sanitary ball valve designed for use as a product valve, in
applications within food, beverage, pharmaceutical and chemical
industries. The full bore design with zero flow restriction makes SBV
the optimum choice for viscous or particulate liquids.
Working principle
A precision made ball with a bore is positioned inside the valve body
between two flanges and two PTFE valve seats. A 90° rotation of the
valve stem is transferred to the ball and thereby opening or closing the
valve. A special selected PTFE material grade secures long lifetime of
the product wetted seals. Reliable valve stem sealing is achieved by
the use of spring loaded and self adjusting seal rings. SBV is operated
by a pneumatic actuator or manually operated by means of a handle
with lockable positions. The valve is assembled with screws for easy
inspection and maintenance.
Standard Design
The standard actuator is prepared for position indication with inductive
proximity switches. The actuator is maintenance free. Two inspection
holes in the bonnet connecting valve body and actuator allow for easy
inspection of the stem seal tightness. Actuated valves are delivered
NC (normally closed) and are easily rebuild to NO (normally open).
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to 130°C (EPDM) *) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4307 (304)
Pressure
External surface finish: . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1600 kPa (16 bar)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . 0 bar
Product wetted seals: . . . . . . . . . . . EPDM
Actuator: Other seals: . . . . . . . . . . . . . . . . . . NBR
Operating pressure: . . . . . . . . . . . . 600 - 1000 kPa (6 - 10 bar)
Temperature range: . . . . . . . . . . . . . 4°C to +60°C
Air consumption actuator ø104: . . . . 0.5 Nl
Air consumption actuator ø129: . . . . 0.75 Nl
Max. recommended pressure during
activation: . . . . . . . . . . . . . . . . . . . 600 kPa (6 bar)
Note! If welding both flanges, ensure that the flanges can be moved axially 30-40 mm depending on size to allow for valve maintenance
(see manual for further details).
Actuated valves are delivered NC (normally closed) and are easily rebuilt to NO (normally open). See manual for further details.
2.1.252
Ball valves SBV Sanitary Ball Valve
2.1
Options
A. Male parts or clamp liners in accordance with required standard.
B. Actuator for mounting of the Alfa Laval.: IndiTop, ThinkTop or ThinkTop Basic.
C. Cavity cleaning connections, (ISO 228 - 6 ½).
D. Cavity fillers (encapsulating valve seats).
E. Handle and bracket for inductive proximity switches (manual valves).
F. Product wetted elastomer seals of NBR, Q or FPM.
C
H
H
D
K
t
J
J
OD
ID
A
2800-0003 2800-0004
2800-0002
B
DN/OD 25 - 63.5 /DN 25-65 DN/OD 76.1 - 101.6 /DN 80100
Cavity cleaning connections (optional)
2800-0000
2800-0001
E
F
G2
G1
t
t
OD
ID
OD
A
ID
B B
Dimensions (mm)
2.1.253
5308/5309 Series Ball Valves Ball valves
2.1
.
Concept
Ball valves are ideal for applications requiring a full flow body design
to minimize line turbulence and pressure drop. An encapsulated seat
option is available for critical process applications requiring maximum
reduction of potential for product entrapment.
Standard Design
The Ball valve consists of a stainless steel body that houses a rotating
ball. The rotating ball is sealed in the body with a PTFE seat that
either partially or fully encapsulates the ball. The valve is activated
by a stainless steel handle that opens and closes the valve through
a quarter turn. The valve can also be operated by an optional ¼
turn pneumatic or electric actuator. External thrust springs maintain
constant pressure on the stem packing. The stem and packing design
eliminate the possibility of the stem becoming dislodged or blown out.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -20°C to 150°C (EPDM) Valve body . . . . . . .... . . . . . . . . CF3M9 (316L)
Ball & Stem . . . . . . .... . . . . . . . . 1.4401 (316L)
Pressure
Handle . . . . . . . . . .... . . . . . . . . 1.4301 (304)
Max. product pressure: . . . . . . . . . . 400 kPa (40 bar)
External surface finish ... . . . . . . . . Semi-bright (blasted)
Min. product pressure: . . . . . . . . . . Full vacuum
Internal surface finish .... . . . . . . . . Bright (polished), Ra ≤ 0.5 µm
Product wetted seals .... . . . . . . . . PTFE
Actuator surface . . . .... . . . . . . . . Epoxy coated
2.1.254
Ball valves 5308/5309 Series Ball Valves
2.1
Options
Actuator Function
A. Pneumatic actuator air to air
B. Pneumatic actuator air to spring
C. Reinforced PTFE
D. Stainless Steel
E. Actuator bracket, coupling and hardware
- 1.4301 (304) stainless steel
Standard Seats
1/2" (12.7mm) - 2" (50.8mm) Tube OD 3" (76.2mm) - 4" (101.68mm) Tube OD
TD 460-005
TD 460-004
Torque Torque
TD 460-007
TD 460-006
Torque Torque
2.1.255
5308/5309 Series Ball Valves Ball valves
2.1
Standard and Encapsulated Seats: Ratings - Pressure vs. Temperature
TD 460-009
38 PTFE
34.5
31
27.6
24.1
Pressure 20.7
17.2
13.8
10.4
6.9
3.5
0
-29 10 38 66 93 121 149 177 204 232 ˚C
Temperature
F F F
D
D
D
C
E
E
C
C
E
2800-0005
A 2800-0007 A
B 2800-0006 B
A
B
2.1.256
Ball valves SBV
2.1
Sanitary ball valves Material: 1.4404 (316L)
Product code: 5272 Connection: Welding ends
Seals: EPDM
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Inch tube DIN tube
DN/OD DN A B Manually operated
DN/OD DN
9612644001 817 9612646037 817 25 25 117 93
9612644002 941 9612646038 941 38 40 125 103
9612644003 1044 9612646039 1044 51 50 135 113
9612644004 1254 9612646040 1254 63.5 65 145 125
9612644005 1829 9612646041 1829 76.1 80 156 163
9612644006 3363 9612646042 3363 101.6 100 206 220
2.1.257
SBV - Options Ball valves
2.1
Sanitary ball valves
Product code: 5272, 5822
PPL Dimension
Item No. Size Options
EUR (mm)
Inch DIN
a b Alternative elastomer seals
DN/OD DN
Product code: 5272
25 25101.6 25100 Replacement to seals of Nitrile (NBR).
49 25101.6 25100 Replacement to seals of silicone (Q).
84 25101.6 25100 Replacement to seals of Fluorinated rubber (FPM).
Product code: 5272 Cavity cleaning feature
Additional price not including male connection
756 25101.6 25100
parts.
Product code: 5272 Bracket and handle for inductive proximity switches
316 25101.6 25100 Additional price.
Prepared for up to two M12 inductive proximity
switches.
TD 451-038
2.1.258
Ball valves 5308/5309 Series Ball Valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5308 Tri Clamp, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830003 302 ½" 12.7 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830006 328 ¾" 19.0 3½ 88.9 2 7/16 61.9 5¼ 134.0
9613830010 412 1" 25.4 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830014 607 1½" 38.1 4½ 114.3 2 ¾ 95.3 6 11/16 170.0
9613830018 750 2" 50.8 5 127.0 4 1 /8 104.8 8 9/64 207.0
9613830021 1838 3" 76.2 7¾ 196.9 7 177.8 11¾ 298.4
9613830024 3045 4" 101.6 9½ 241.3 7½ 190.5 13¼ 336.5
2.1.259
5308/5309 Series Ball Valves Ball valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5309 Butt-Weld, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830026 302 ½" 12.7 5 3 /8 136.5 2 5/16 58.7 5¼ 134.0
9613830028 328 ¾" 19.0 5 5 /8 142.9 2 7/16 61.9 5¼ 134.0
9613830030 412 1" 25.4 6 7/16 163.5 2 5/16 58.7 5¼ 134.0
9613830032 607 1½" 38.1 7¼ 184.2 3¾" 95.3 6 11/16 170.0
9613830034 750 2" 50.8 7 5 /8 193.7 4 1 /8 104.8 8 9/64 207.0
n/a 3" 76.2
n/a 4" 101.6
2.1.260
2.2 Butterfly valves
Alfa Laval Butterfly Valves are economical on/off routing valves, available for either automatic
or manually operated systems. Due to their large opening areas, these stainless steel valves
offer low flow resistance and provide gentle treatment of low and medium viscosity product.
Product leaflets
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.262
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.267
Unique Control for Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.271
Price lists
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.274
LKB-2 Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.286
LKB-F Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.290
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.291
Handles for Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.295
Air Actuator LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.297
Air Actuator LKLA-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.298
Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.299
Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.304
Mounting Brackets for Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.305
LKB Butterfly valves
2.2 .
Concept
LKB is a sanitary automatically or manually operated butterfly valve for
use in stainless steel pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal ring of the butterfly
valve.
The handle for manual operation mechanically locks the valve in its
open or closed position. The handles for the valve sizes DN125 and
DN150, which are designed for locking in two intermediate positions,
enable adjusting of the valve, so that the flow rate can be regulated.
O C T O B E R 2008
2.2.262
Butterfly valves LKB
B
The valve has welding ends as standard, but LKB and LKB-2 can also
be supplied with fittings. 2)
Options TD 403-200
TD 403-188/1
K. Multipositioning handle**.
L. Lockable Multiposition Handle. Padlock can be mounted as shown
in fig. 3.
Note! Padlock is not delivered.
M. Special cap for 90° turned handle position.
N. Service tool for actuator.
O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.
* For further information see Product Catalogue chapter "Control
& Indication".
** A padlock can be mounted on the Lockable Multiposition
Handle as shown in the opposite figure.
Note! Padlock is not delivered.
LKB and LKB-F fully open
Note!
TD 403-187/1
NOTE!
For the diagrams the following applies:
Medium: Water (20°C)(68°F).
Measurement: In accordance with VDI 2173.
2.2.263
LKB Butterfly valves
2100-0004
2100-0001
A
A
C
C
NO NO
2100-0005
2100-0002
A A
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
A = 6 bar air pressure D = 6 bar air pressure connection on top Angular motion of actuator:
B = 5 bar air pressure E = 6 bar air pressure connection on bottom 1. Closing - Spring activated
2. Opening - Air activated
C = Closing/opening with spring F = 5 bar air pressure connection on top
3. Closing - Air activated
G = 5 bar air pressure connection on bottom 4. Opening - Spring activated
5. Closing
6. Opening
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25mm/DN25 15
DN32 15
38mm/DN40 15
51mm/DN50 20
63.5mm/DN65 25
76mm/DN80 30
101.6mm/DN100 35
DN125 50
DN150 120
2.2.264
Butterfly valves LKB
H2
P
A □G
B
C
E
N
2100-0008
OD
ID
2100-0000
A3 (LKLA-T)
A4 (LKLA-T)
t
TD 432-013
A6 (LKLA)
F
A1 (LKLA-T)
TD 432-014
A2 (LKLA-T)
a. LKB-F.
A5 (LKLA)
K J
H1
I
TD 403-141
d □S
TD 403-086 M L D D
2.2.265
LKB Butterfly valves
Connections
Compressed air
R1/8" (BSP), internal thread.
2.2.266
Butterfly valves LKB UltraPure
. 2.2
Concept
LKB UltraPure is an automatic or manually operated butterfly valve for
on/off duties. The UltraPure execution is designed and documented to
meet the demand in industries like BioPharm and Personal Care.
Working principles
LKB UltraPure is either remote controlled by means of an air-actuator
or manually by means of a handle.
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal of the valve.
The air-actuator comes in three standard versions, normally closed
(NC), normally open (NO) and air/air activated (A/A).
Two actuator sizes, ø85 mm and ø133 mm, cover all valve sizes and
are available in two versions, LKLA and LKLA-T (T for mounting of
indication unit on actuator).
The handle for manual operation mechanically locks the valve in its
open or closed position.
Handles are available in 2 positions, 4 positions, regulating 90° and
lockable multi-position.
The valve can be supplied with either welding or clamp connections.
.
TECHNICAL DATA PHYSICAL DATA
O C T O B E R 2008
2.2.267
LKB UltraPure Butterfly valves
B
Options
A. Product wetted seals: FPM (acc. to FDA and USP Class VI), Q 2)
and PFA TD 403-200
1” 1½” 2” 2½” 3” 4”
ISO 25 38 51 63.5 76.1 101.6
DN
TD 480-500
TD 480-501
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
2.2.268
Butterfly valves LKB UltraPure
2100-0004
2100-0001
A
A
C
C
NO NO
2100-0005
2100-0002
A A
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
A = 6 bar air pressure D = 6 bar air pressure connection on top Angular motion of actuator:
B = 5 bar air pressure E = 6 bar air pressure connection on bottom 1. Closing - Spring activated
2. Opening - Air activated
C = Closing/opening with spring F = 5 bar air pressure connection on top
3. Closing - Air activated
G = 5 bar air pressure connection on bottom 4. Opening - Spring activated
5. Closing
6. Opening
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25 mm DN25 15
DN32 15
38 mm DN40 15
51 mm DN50 20
63.5 mm DN65 25
76 mm DN80 30
101.6 mm DN100 35
2.2.269
LKB UltraPure Butterfly valves
2.2 Dimensions
A
G K
2100-0008
B
C
J
E
A3 (LKLA-T)
N
2100-0000
A4 (LKLA-T)
A6 (LKLA)
A1 (LKLA-T)
A2 (LKLA-T)
A5 (LKLA)
TD 480-013
TD 480-012
I
d □S
H1
H2
D D
2100-0007
Dimensions (mm)
LKB UltraPure
Connections
Compressed air
R⅛" (BSP), internal thread.
2.2.270
Butterfly valves Unique Control for Butterfly Valve
. 2.2
ky Intelligent Reliability
Alfa Laval Unique Control for Butterfly Valve
Concept
Unique Control for butterfly valves is an actuator with integrated
automation for all sizes of LKB butterfly valves. Unique Control is a
hygienic, reliable solution with focus on simplicity.
The Unique Control is a compliment to our existing range of
actuators and control units and it provides the opportunity to upgrade
existing installation. Unique Control is compatible with all major PLC
systems. It is for use in food, dairy and brewery installations and in
biopharmaceutical applications
Working Principle
The Unique Control uses an air spring allowing operation at a
significantly lower air pressure compared to a conventional mechanical
spring. The integrated intelligent automation will by a one bottom push
perform a self configuration involving valve size recognition as well
as calibration to the provided operating air pressure. The actuator is
designed for easy onsite configuration as either normally open (NO) or
normally closed (NC). The maintenance free but serviceable actuator
design is tested to perform above one million strokes.
The Unique control has a 360 deg. indication light for visual status.
It also provides the opportunity to monitor status of the operating air
pressure identifying air leakage or failing air pressure.
Actuator Materials
Max. air pressure . . ...... . 800 kPa (8 bar) Actuator body . . . . . . Black Nylon PA 12 (composit)
Min. air pressure . . ...... . 300 kPa (3 bar) Steel parts . . . . . . . . . 1.4301 (304) and 1.4404 (316)
Working temperature ..... . See pd sheet for LKB/LKB-F Seals . . . . . . . . . . . . NBR
Ambient temperature ...... . -5°C to +60°C
Compatible valves
Protection class . . . ...... . IP66 and IP67
LKB ISO . . . . . . . . . . 25, 38, 51, 63.5, 76.1 and 101.6
Air consumption (liters free air) . 0.8 x p (bar)
LKB-2 . . . . . . . . . . . DN 25, 32, 40, 50, 65, 80 and 100
Communication
Cable connection
Option 1
Main cable gland . . . . PG9 (ø4 - ø8 mm)
Interface . . . . . . . . . . . . . . . Digital
Max. wire diameter . . . 1.0 mm 2 (AWG 18)
Supply voltage . . . . . . . . . . . 24 VDC ± 10%
Option 2 Solenoid valve
Interface . . . . . . . . .... . . . AS-Interface v2.1, 31 node Supply voltage . . . . . . 24 VDC ± 10%, 1 W
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Air supply . . . . . . . . . 300-800 kPa (3-8 bar)
Slave profile . . . . . .... . . . 7.F.F.F Type of solenoid . . . . . 4/2-ways
Default slave address ... . . .0 Number of solenoids . . 1
Option 3 Manual hold override . . Yes
Interface . . . . . . . . .... . . . AS-Interface v3.0, 62 node Push-in fittings . . . . . . 6 mm or 1/4"
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Slave profile . . . . . .... . . . 7.A.7.7
Default slave address ... . . .0
Sensor board
Power supply . . . . . . . . . . . 24 VDC, 1 W
Feedback signal #1 . . . . . . . . De-energizied valve
Feedback signal #2 . . . . . . . . Energizied valve
Feedback signal #3 . . . . . . . . Pressure alert
Valve tolerance band . . . . . . . Auto setup
2.2.271
Unique Control for Butterfly Valve Butterfly valves
2.2 Availability
The Unique Control is available with a digital or AS-Interface 31 and 62
node. Depending on the valve size, the matching bracket kit ordered
together with the Unique Control allows it to be mounted on any
butterfly valve size 1” through 4” (DN25 -DN100).
Options
Bracket kit 1" to 4" (One kit for each valve size).
Note
For further information: See also instruction manual ESE02126
..
Electrical connection
Digital interface
Sensor board
Terminal strip
Solenoid 1
Internal connection Solenoid common 2
Supply 24 VDC 3
Power supply
Supply 0 VDC 4
De-Energized valve 5
PLC input signals Energized valve 6
Pressure alarm 7
PLC output signal Solenoid valve 8
Solenoid 1
Internal connection Solenoid common 2
ASI + 3
Bus cable ASI - 4
2.2.272
Butterfly valves Unique Control for Butterfly Valve
F
H
2109-0001 G
A
D 2109-0003
Actuator performance
Bar Torque Nm
3 44
4 60
5 76
6 90
7 104
8 118
Dimensions
B
C
L
d
2109-0004_1
2.2.273
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5204 Material: See below
2.2 Connection: ISO Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.274
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5204 Material: See below
Connection: ISO Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.275
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: SMS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.276
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: ISO (IDF) 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.277
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: ISO (IDF)
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.278
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: DS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.279
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: DS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.280
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: DIN/Inch 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.281
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4307 (304L)
2.2 Connection: BS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.282
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4404 (316L)
Connection: BS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.283
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: See below
2.2 Connection: ISO Clamp
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.284
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: See below
Connection: ISO Clamp 2.2
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.285
LKB-2 Butterfly Valve Butterfly valves
Product code: 5202 Material: 1.4307 (304L)
2.2 Connection: DIN Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.286
Butterfly valves LKB-2 Butterfly Valve
Product code: 5202 Material: 1.4404 (316L)
Connection: DIN Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
HNBR
9613433004 1252 125 96.7 110
9613433104 1603 150 104.0 80
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.287
LKB-2 Butterfly Valve Butterfly valves
Product code: 5206 Material: 1.4307 (304L)
2.2 Connection: DIN
HNBR PFA
9612075149 170 Not available 25 33.3 63.5
9612075150 209 Not available 32 33.3 63.5
9612075151 178 9612075169 384 40 37.7 60.5
9612075152 192 9612075170 444 50 46.6 63.0
9612075153 238 9612075171 525 65 57.3 74.0
9612075154 333 9612075172 680 80 63.0 80.0
9612075155 421 9612075173 827 100 77.0 91.0
9612075156 992 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.288
Butterfly valves LKB-2 Butterfly Valve
Product code: 5206 Material: 1.4404 (316L)
Connection: DIN 2.2
HNBR PFA
9612075158 218 Not available 25 33.3 63.5
9612075159 264 Not available 32 33.3 63.5
9612075160 252 9612075178 458 40 37.7 60.5
9612075161 250 9612075179 503 50 46.6 63.0
9612075162 307 9612075180 594 65 57.3 74.0
9612075163 430 9612075181 777 80 63.0 80.0
9612075164 560 9612075182 965 100 77.0 91.0
9612075165 1371 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.289
LKB-F Butterfly Valve Butterfly valves
Product code: 5214 Material: See below
2.2 Connection: ISO/DIN Welding ends
2.2.290
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316L)
Connection: Orbital welding ends/Clamp ends 2.2
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613857806 664 9614051706 705 101.6 77.0 180.0
HNBR Silicone (Q) PFA
9614051713 386 9614051725 377 N/A 25 32.5 127.0
9614051714 397 9614051726 386 9614099401 607 38 32.5 127.0
9614051715 421 9614051727 412 9614099402 677 51 42.0 132.0 TD 480-014
E
9613857906 1078 9614051712 1078 101.6 77.0 194.4
HNBR Silicone (Q) PFA
9614051719 468 9614051731 457 N/A 25 32.5 104.2
9614051720 519 9614051732 508 9614099406 728 38 32.5 104.2
TD 480-015
2.2.291
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316L)
2.2 Connection: Orbital welding
ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613858107 895 9614051814 943 DN100 77.0 136.0
HNBR Silicone (Q) PFA
9614051822 486 9614051836 475 N/A DN25 33.3 90.0
9614051823 550 9614051837 540 N/A DN32 33.3 90.0
TD 480-015
2.2.292
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316 L)
Connection: Orbital welding ends/Clamp ends 2.2
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm, Ra 0.4 µm Electro-polished
PPL PPL
Item No. Item No. Size Dimension (mm) Ra 0.5 µm
EUR EUR
EPDM FPM E H1 ASME BPE
9613858201 357 9614051901 376 1" 32.5 127.0
9613858202 368 9614051902 386 1½" 32.5 127.0
9613858203 390 9614051903 405 2" 42.0 132.0
9613858204 449 9614051904 474 2½" 52.0 134.0
9613858205 530 9614051905 562 3" 57.0 162.0
E
9613858206 641 9614051906 680 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051925 375 9614099201 365 N/A 1" 32.5 127.0
9614051926 385 9614099202 376 9614099225 595 1½" 32.5 127.0
9614051927 407 9614099203 397 9614099226 663 2" 42.0 132.0 TD 480-014
E
9613858306 1039 9614051918 1077 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051931 452 9614099213 443 N/A 1" 32.5 72.4
9614051932 502 9614099214 492 9614099235 712 1½" 32.5 72.4
TD 480-015
2.2.293
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316 L)
2.2 Connection: Orbital welding
ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm, Ra
0.4 µm Electro-polished
E
9613858212 705 9614051912 743 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051937 400 9614099207 390 N/A 1" 32.5 127.0
9614051938 422 9614099208 412 9614099230 631 1½" 32.5 127.0
9614051939 448 9614099209 438 9614099231 704 2" 42.0 132.0 TD 480-014
E
9613858312 1103 9614051924 1140 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051743 479 9614099219 469 N/A 1" 32.5 72.4
9614051744 540 9614099220 530 9614099240 750 1½" 32.5 72.4
TD 480-015
2.2.294
Butterfly valves Handles for Butterfly Valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves Material: 1.4301 (304)
Product code: 5226 2.2
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Pos. A* (standard) Pos. B* Inch** DIN S K R T 1.1 with 2 positions
9612045001 52 9612523701 52 25-63.5 25-50 8 120 38 22.2
9612045101 74 9612523703 74 76.1 65-80 10 162 38 30.2
9612045901 74 9612523705 74 101.6 100 12 162 38 30.2
1) Open
2) Closed
** NOTE! Sold before 890601 - LKB 101.6: Square S = 10 mm.
2.2.295
Handles for Butterfly Valves Butterfly valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves
2.2 Product code: 5226, 5222
PPL
Item No. Long/Short Size Dimension (mm)
EUR
1.4301 (304) Inch** DIN S K R T Lockable Multiposition*
Product code: 5226
9612592801 64 Long 25-63.5 25-50 8 200 52 22
9612592802 64 Long 76.1 65-80 10 200 52 30
9612592803 64 Long 101.6 100 12 200 52 30
9612592804 64 Short 25-63.5 25-50 8 150 52 32
9612592805 64 Short 76.1 65-80 10 150 52 30
9612592806 64 Short 101.6 100 12 150 52 30
*A padlock can be mounted on the Lockable Multiposition Handle (see PD 65396). Note! Padlock is not delivered.
The Lockable Multiposition Handle can be used in on/off position or for regulating with on/off position and 5 intermediate positions with 15 o step.
Note for Ultra Pure ASME BPE clamp valve (size 1" - 2½")!
Installation and removal of some clamp rings is easiest by removal of the lockable multi position handle
PPL
Item No. Long/Short Size Dimension (mm)
EUR
Mounting brackets with
1.4301 (304) LKB for Inch** LKB-2 for DIN S A B
handle 1.1 for indication unit
Product code: 5226
9612047501 163 25-63.5 25-50 8 96.5 147.5
9612047504 163 65 10 108.0 192.5
9612047502 180 76.1 80 10 108.0 192.5
TD403007
9612047503 180 101.6 100 12 108.0 192.5
2.2.296
Butterfly valves Air Actuator LKLA
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
Product code: 5228 2.2
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN **A2 D d S With coupling
9611416301 582 25-63.5 25-50 NC 185 85 8
9611416302 582 76.1 65-80 NC 183 85 10
9611416306 582 101.6 100 NC 183 85 12
9612271306 1246 101.6 100 NC 308 133 12
9612271311 1246 125 NC 308 133 14
9612271316 1246 152 150 NC 308 133 15
9611416304 582 25-63.5 25-50 NO 185 85 8
9611416305 582 76.1 65-80 NO 183 85 10
9611416307 582 101.6 100 NO 183 85 12
9612271307 1246 101.6 100 NO 308 133 12
9612271312 1246 125 NO 308 133 14
9612271317 1246 152 150 NO 308 133 15
9611417491 636 25-63.5 25-50 A/A 185 85 8
9611417492 636 76.1 65-80 A/A 183 85 10
9611417493 636 101.6 100 A/A 183 85 12
9611417502 876 125 A/A 187 85 14
9611417500 876 152 150 A/A 187 85 15
9612271308 1246 101.6 100 A/A 308 133 12
9612271313 1246 125 A/A 308 133 14
9612271318 1246 152 150 A/A 308 133 15
1.4301 (304) Inch* DIN **A4 D d S Without coupling
9611416300 542 NC 165 85 17
9612271301 1209 NC 282 133 30
9611416303 542 NO 165 85 17
9612271302 1209 NO 282 133 30
9611417490 599 A/A 165 85 17
9611417501 837 A/A 165 85 20
9612271303 1209 A/A 282 133 30
2.2.297
Air Actuator LKLA-T Butterfly valves
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
2.2 Product code: 5228
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN **A1 D d S With coupling
9612194002 652 25-63.5 25-50 NC 235 85 8
9612194003 652 76.1 65-80 NC 233 85 10
9612194007 652 101.6 100 NC 233 85 12
9612374906 1400 101.6 100 NC 363 133 12
9612374911 1400 125 NC 363 133 14
9612374916 1400 152 150 NC 363 133 15
9612194005 652 25-63.5 25-50 NO 235 85 8
9612194006 652 76.1 65-80 NO 233 85 10
9612194008 652 101.6 100 NO 233 85 12
9612374907 1400 101.6 100 NO 363 133 12
9612374912 1400 125 NO 363 133 14
9612374917 1400 152 150 NO 363 133 15
9612194102 710 25-63.5 25-50 A/A 235 85 8
9612194103 710 76.1 65-80 A/A 233 85 10
9612194104 710 101.6 100 A/A 233 85 12
9612194202 948 125 A/A 237 85 14
9612194201 948 152 150 A/A 237 85 15
9612374908 1400 101.6 100 A/A 363 133 12
9612374913 1400 125 A/A 363 133 14
9612374918 1400 152 150 A/A 363 133 15
**A3 D d S Without coupling
9612194001 616 NC 215 85 17
9612374901 1363 NC 337 133 30
9612194004 616 NO 215 85 17
9612374902 1391 NO 337 133 30
9612194101 672 A/A 215 85 17
9612194203 907 A/A 215 85 20
9612374903 1363 A/A 337 133 30
2.2.298
Butterfly valves Mounting Brackets
Mounting brackets for actuators and handles for LKB valves Material: 1.4301 (304)
Product code: 5222 2.2
PPL
Item No. Size Dimension (mm)
EUR
Mounting brackets for
Inch DIN A B C actuator LKLA Ø 85
9611416470 19 25-63.5 25-50 85 75.5 58.5
9612081502 19 65 85 75.5 58.5
9611416480 23 76.1-101.6 80100 125 77.5 70.0
9612099901 126 125 125 88.0 75.0
9611416640 126 152 150 125 88.0 69.2
2.2.299
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: 5222
2.2.300
Butterfly valves Mounting Brackets
Mounting brackets for other valves Material: 1.4301 (304)
Product code: 5222 2.2
PPL
Item No. DN DN Dimension (mm)
EUR
For Nocado butterfly valves
9612084301 134 25 10 53 51.1
9612084302 134 32 10 53 55.4
9612084303 134 40 10 56 58.4
9612084304 134 50 10 56 67.5
9612084305 134 65 10 59 79.1
9612084306 134 80 16 62 90.2
9612084307 134 100 16 65 104.2
2.2.301
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Butterfly valves Mounting Brackets
Mounting brackets for other valves Material: 1.4301 (304)
Product code: see below 2.2
PPL PPL
Item No. Size Item No. Butterfly
EUR EUR
Product code: 5222 ISO Yoke Coupling Type JJ
9613497203 107 1”-2½” ø85 9613497501 105
9613497202 107 3” ø85 9613497401 105
9613497201 107 4” ø85 9613497401 105
9613497204 243 6” ø133 9613497301 105
9613497205 93 4” ø133 9614081601 98
TD 407-046
2.2.303
Unique Control Butterfly valves
Product code: 5229 Actuator with control for LKB/i-BFV
2.2
PPL
Item No. Supply sensor system Function Dimension (mm)
EUR
A1 D Actuator for LKB/i-BFV
9614067201 1340 AS-Interface v2.1, 31 node C2 / NC 263 90
9614067202 1340 AS-Interface v2.1, 31 node C2 / NO 263 90
9614067221 1340 AS-Interface v3.0, 62 node C2 / NC 263 90
9614067222 1340 AS-Interface v3.0, 62 node C2 / NO 263 90
9614067209 1212 Digital 24V DC C2 / NC 263 90
9614067210 1212 Digital 24V DC C2 / NO 263 90
2109-0006
A1
D
2.2.304
Butterfly valves Mounting Brackets for Unique Control
Product code: 5222 Actuator with control
Mounting brackets for LKB/ i-BFV 2.2
Material: 1.4301 (304)
PPL
Item No. Valve types Size
EUR
Mounting brackets for
mm DIN d
Unique Control
9614090101 46 LKB/LKB-F 25 - 63.5 mm 25-50 8
9614090102 49 LKB/LKB-F 65 8
9614090103 51 LKB/LKB-F 76.1 mm 80 10
9614090104 53 LKB/LKB-F 101.6 mm 100 12
9614090105 42 i-BFV 25 - 63.5 mm 25-50 8
9614090106 47 i-BFV 76.1 mm 80 10
9614090107 49 i-BFV 101.6 mm 100 12
2109-0005
2.2.305
This page is intentionally left blank
2.3 Control / Check valves
The non-return valve LKC-2 is designed for use in hygienic installations to prevent reverse
product flow.
Product leaflets
LKC-2 Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.308
LKC UltraPure Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.310
LKUV-2 Air-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.312
LKSV Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.314
SB Self-cleaning CO2-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.316
Price lists
LKC-2 / LKC-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.318
LKC-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.319
LKC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.320
LKBV, LKSV, LKUV-2, LKTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.322
SB Self Cleaning CO2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.324
LKC-2 Non-return Valve Control / Check valves
.
2.3
Concept
Non-return valve LKC-2 is designed for use in stainless steel pipe
installations to prevent reverse flow.
Working principle
LKC-2 opens when the pressure below the valve plug exceeds the
pressure above the plug and the spring force.
The valve closes when pressure equalization has been achieved. A
higher counter pressure will press the valve plug against the seat.
Standard Design
The valve body is in two parts, assembled by means of a clamp ring
and hygienically sealed with a special seal ring. A guide disc and four
legs guide the spring loaded valve plug with an O-ring seal.
The valve is available with welding ends for tubes according to ISO
and DIN 11850.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304) / 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . 10°C External surface finish . . . . . . . . . . . Bright (Machined Ra 1.6)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Pressure
Product wetted seals: . . . . . . . . . . . EPDM rubber
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Mechanical
Required differential pressure for opening the valve when fitted in a
vertical pipe, as shown in fig. 3, is approx. 6 kPa (0.06 bar)
.
Options
Product wetted seal rings of Nitrile (NBR) or Fluorinated rubber (FPM).
2.3.308
Control / Check valves LKC-2 Non-return Valve
P (kPa)
DN 25 32/40 50 65 80 100 2.3
ISO 25 38 51 63.5 76.1 101.6
300
TD 406-013
200
100
90
80
70
60
50
40
30 TD 406-012
20
1)
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig. 1. Note! Fig. 2 = Flow direction.
For the diagram the following applies:
Shows the optimal built-in situation. Other positions
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. possible are e.g. horizontal. The four guide legs of
the valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
A
t 2600-0000
ID
OD
Fig. 3. Dimensions
Table 1. Dimensions.
ISO DIN
Size 25 38 51 63.5 76.1 101.6 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115 155 62.5 75.0 75.0 87.5 95.0 115 155
OD 25.4 38.4 51.4 63.9 76.4 102 30.0 36.0 42.0 54.0 70.0 85.0 104
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100
t 1.45 1.45 1.45 1.7 2.2 2.2 2 2 2 2 2 2 2
H 72.0 85.5 99 127 138 164 72.0 85.5 85.5 99 127 138 164
Weight (kg) 0.5 0.7 1.0 1.7 2.4 4.3 0.5 0.7 0.7 1.0 1.7 2.4 4.3
2.3.309
LKC UltraPure Non-return Valve Control / Check valves
.
2.3
Concept
LKC is a non-return valve preventing reverse flow in a system. The
UltraPure execution is designed and documented to meet the demand
in industries like BioPharm and Personal Care.
Working principle
The spring acts on the valve plug and keeps the valve closed until the
force from the pressure in the inlet exceeds the force of the spring. If a
reverse flow should occur the spring force and the pressure from the
outlet will keep the valve closed.
Standard Design
The valve body is made in two parts that are assembled with a clamp
ring. A guide disc and four legs guide the spring loaded valve plug in
the valve body.
2.3.310
Control / Check valves LKC UltraPure Non-return Valve
TD 406-013_1
200
100
90
80
70
60
50
40
30
20 TD 406-026_1
1)
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig.1. Note! Fig.2.
For the diagram the following applies:
1 = Flow direction.
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. Shows the optimal built-in situation to make sure
the valve is drainable. The four guide legs of the
valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
A1
A
t
2601-0000
ID
OD
Table 1. Dimensions.
ISO DIN
Size 25 38 51 63.5 76.1 101.6 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115.0 155.0 62.5 75.0 75.0 87.5 95.0 115.0 155.0
A1 105.5 118.0 130.5 138.0 158.0 198.0 105.5 118.0 118.0 130.5 151.0 171.0 211.0
OD 25.4 38.4 51.4 63.9 76.4 102.0 30.0 36.0 42.0 54.0 70.0 85.0 104.0
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100.0
t 1.45 1.45 1.45 1.7 2.2 2.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0
H 77.4 90.4 103.6 132.6 144.0 164.0 77.4 90.4 90.4 103.6 132.6 144.0 164.0
Weight (kg):
Welding ends 0.7 1.0 1.3 2.1 2.9 4.3 0.7 1.0 1.0 1.3 2.1 2.9 4.3
Clamp ends 0.9 1.1 1.4 2.5 3.4 4.7 0.9 1.1 1.1 1.4 2.5 3.4 4.7
TD 900-563
2.3.311
LKUV-2 Air-Relief Valve Control / Check valves
.
2.3
Concept
LKUV-2 is a reliable, automatic air-relief valve which is installed
vertically on the top of a pipeline or container or before the inlet for a
pump, where the removal of air is required. Example 1: Bleeding of a
pipe line where an air pocket has formed on account of the installation.
In this case the valve is installed at the top of the pipe. Example 2:
Bleeding of a pipe on the suction side of a pump. The suction side is
bled automatically, before the pump starts, establishing a vacuum.
Binding of air to the product will be prevented, and hence subsequent
cavitation. In this case the valve is installed in front of the pump, on
top of the inlet pipe.
Working principle
LKUV-2 is a double-seated valve with a freely moving plastic ball. The
ball, which is lighter than water, closes against the upper or lower seat,
depending on the pressure conditions.
Standard design
The valve body is in two parts and assembled by means of a clamp.
The lower valve body has a welding stub.
Pressure Materials
Max. product pressure: . . . . . 1000 kPa (10 bar) Product wetted steel parts: . . . 1.4301 (304)
Max. temperature: . . . . . . . . 90°C (because of the plastic ball) Ball: Material . . . . . . . . . . . . Polypropylene
Density of ball: . . . . . . . . . . . 0.906 kg/dm 3 Product wetted seals: . . . . . . EPDM
Surface finish: . . . . . . . . . . . Bright
2.3.312
Control / Check valves LKUV-2 Air-Relief Valve
Options
OD2
OD2 ID2
TD 412-022 TD 412-020
A
ID2
A
G
t1 G
ID1
ID1
OD3
OD1
H
H
Fig. 2. Dimensions
Fig. 1. Dimensions
Dimensions
TD 412-012
TD 412-013
2.3.313
LKSV Float Valve Control / Check valves
.
2.3
Concept
Float valve LKSV is designed for maintaining a constant liquid level in
a tank or container.
LKSV is, however, not suitable if the liquid has a tendency to foam, and
the pressure drop is relatively high.
Working principle
Float valve LKSV is installed on the tank wall and the tank inlet tube
is fixed to the valve. The seat opening is determined by the position
of the float on the liquid. The movement of the float is transferred by
mechanical connection to the valve which allows liquid flow into the
tank to compensate for outward flow, thus maintaining a constant
level in the tank.
Standard Design
LKSV has a valve body and float of stainless steel. The valve body is
made for fitting into the side wall of a tank, and it is supplied with a
rubber seal for the product side and a fibre ring which goes between
the tank wall and the retaining nut. The valve body has an internal pipe
thread for connecting the inlet pipe. The valve cone is fitted with an
O-ring which seals against the valve seat.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 95°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304)
Min. temperature: . . . . . . . . . . . . . . 10°C Product wetted seal: . . . . . . . . . . . . NBR
Surface finish: . . . . . . . . . . . . . . . . Semi bright
Pressure
Max. product pressure: . . . . . . . . . . 400 kPa (4 bar)
2.3.314
Control / Check valves LKSV Float Valve
TD 410-008
Q (m³/h)
Note! Capacities are for float valve in fully open position.
Dimensions: (mm)
1-1½” 2-2½” 3-3½”
0.00 0.00
øD
C
øD
C
øD
0.00
C
˚
40
E
E
E
˚ ˚
40 40
A
B
TD 410-013
A A
B B
TD 410-012 TD 410-011
øD
F
TD 410-014
2.3.315
SB Self-cleaning CO2-valve Control / Check valves
.
2.3
Concept
Combined gas escape/supply valve to be used in tank top systems
and other applications for easy gas flow, allowing venting as well as
pressurizing of vessel through the valve. Partly-closed for CIP liquid
to be cleanable and self-draining.
Working Principle
The internal polypropylene valve body is force opened by a stainless
steel spring, thus allowing full gas capacity through the valve in both
directions. By introducing CIP flow against the spring force, the internal
valve body will be moved to a closed position.
The CIP liquid will close the valve but a special drilling of the valve
body ensures cleaning of all valve parts. Depending on valve size, this
CIP flow is approx. 800-900 l/h.
Standard Design
The valve housing consists of two parts held together by a threaded
connection. Inside there is a valve body and a spring to keep the body
in open position. The valve body is drilled to ensure internal cleaning of
the valve during CIP.
The valve is typically positioned as an integrated part of the
gas/CIP-pipe at the top plate. It can be mounted at an angle of
maximum 45° to the ideal vertical position.
2.3.316
Control / Check valves SB Self-cleaning CO2-valve
2.3
2.3.317
LKC-2 / LKC-H Control / Check valves
Non-return valves Connection: Welding ends/clamp ends
Product code: 5280 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
2.3
DIN tube
9612220040 383 9612220047 424 25.0 62.5 82.0
9612220041 397 9612220048 445 32.0 75.0 95.5
9612220042 419 9612220049 465 40.0 75.0 95.5
9612220043 470 9612220050 543 50.0 87.5 109.0
9612220044 611 9612220051 714 65.0 95.0 137.0
9612220045 812 9612220052 919 80.0 115.0 148.0
9612220046 1396 9612220053 1738 100.0 155.0 164.0
Clamp ends
9612650179 497 9612650105 537 25 105.5 82.0
9612650180 534 9612650106 583 38 118.0 95.5
9612650102 612 9612650107 688 51 130.5 109.0
9612650100 832 9612650164 1030 63.5 138.0 137.0
9612650101 1060 9612650165 1164 76 158.0 148.0
9612650181 1833 9612650182 2170 101.6 198.0 164.0
NOTE! Seal rings of Nitrile (NBR) or Fluorinated rubber are also available.
2.3.318
Control / Check valves LKC-2 - Options
Non-return valves
The LKC-2 valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5280 2.3
PPL
Item No. Size Options
EUR
Inch DIN Male parts
59 25 25
59 38 40
72 51 50
Male part standards (included in the price) SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
112 63.5 65
123 76.1 80
219 101.6 100
Seals
0 All types Replacement to seals of Nitrile (NBR).
39 25-63.5 Replacement to seals of Fluorinated rubber (FPM).
100 76101.6 Replacement to seals of Fluorinated rubber (FPM).
* = On request
2.3.319
LKC UltraPure Control / Check valves
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
2.3 Inside surface finish Ra < 0.8 µm
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613484327 1162 9613484340 1162 25 105.5 77.4
9613484328 1300 9613484341 1300 38 118.0 90.4
9613484329 1467 9613484342 1467 51 130.5 103.6
9613484330 1715 9613484343 1715 63.5 138.0 132.6
9613484331 2075 9613484344 2075 76 158.0 144.0
9613484332 3646 9613484345 3652 101.6 198.0 164.0
DIN
9613484307 663 9613484320 663 25 62.5 77.4
9613484308 719 9613484321 719 32 75.0 90.4
9613484309 774 9613484322 774 40 75.0 90.4
9613484310 968 9613484323 968 50 87.5 103.6
9613484311 1245 9613484324 1245 65 95.0 132.6
9613484312 1576 9613484325 1576 80 115.0 144.0
9613484313 3154 9613484326 3154 100 155.0 164.0
DIN Clamp
9613484333 1162 9613484346 1162 25 105.5 77.4
9613484334 1245 9613484347 1245 32 118.0 90.4
9613484335 1300 9613484348 1300 40 118.0 90.4
9613484336 1467 9613484349 1467 50 130.5 103.6
9613484337 1715 9613484350 1715 65 138.0 132.6
9613484338 2075 9613484351 2075 80 158.0 144.0
9613484339 3652 9613484352 3652 100 198.0 164.0
2.3.320
Control / Check valves LKC UltraPure
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
Inside surface finish Ra < 0.5 µm 2.3
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613481927 1245 9613481940 1245 25 105.5 77.4
9613481928 1356 9613481941 1356 38 118.0 90.4
9613481929 1550 9613481942 1550 51 130.5 103.6
9613481930 1826 9613481943 1826 63.5 138.0 132.6
9613481931 2158 9613481944 2158 76 158.0 144.0
9613481932 3734 9613481945 3734 101.6 198.0 164.0
DIN
9613481907 747 9613481920 747 25 62.5 77.4
9613481908 802 9613481921 802 32 75.0 90.4
9613481909 858 9613481922 858 40 75.0 90.4
9613481910 1052 9613481923 1052 50 87.5 103.6
9613481911 1328 9613481924 1328 65 95.0 132.6
9613481912 1660 9613481925 1660 80 115.0 144.0
9613481913 3237 9613481926 3237 100 155.0 164.0
DIN Clamp
9613481933 1245 9613481946 1245 25 105.5 77.4
9613481934 1300 9613481947 1300 32 118.0 90.4
9613481935 1356 9613481948 1356 40 118.0 90.4
9613481936 1550 9613481949 1550 50 130.5 103.6
9613481937 1826 9613481950 1826 65 138.0 132.6
9613481938 2158 9613481951 2158 80 158.0 144.0
9613481939 3734 9613481952 3734 100 198.0 164.0
2.3.321
LKBV, LKSV, LKUV-2, LKTH Control / Check valves
Other valves Material: 1.4301 (304)
Product code: 5288
2.3
PPL
Item No Size Dimension (mm)
EUR
Inch A B D Air blow valve - LKBV
9611250117 950 51 106 143
G
OD1
H
G
OD1
H
* = On request
2.3.322
Control / Check valves LKBV, LKSV, LKUV-2, LKTH
Other valves Material: 1.4301 (304)
Product code: 5288
2.3
Item No. PPLEUR Size Dimension (mm) Connection: SMS Male Parts
Product code: 5286 Inch A H K LKTH with 3 male ends, SMS
26011201 671 25 140 110 110
26011202 865 38 160 140 110
26011203 1089 51 180 164 110
26011204 1770 63.5 230 205 155
26011205 2371 76.1 245 220 155
TD 408-004_1
2.3.323
SB Self Cleaning CO2 Valve Control / Check valves
Check Valves Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
2.3 Outside surface finish: Ra ≤ 1,6 µm
2.3.324
Control / Check valves SB Self Cleaning CO2 Valve
Non-Return Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
Outside surface finish: Ra ≤ 1,6 µm 2.3
2.3.325
This page is intentionally left blank
2.4 Diaphragm valves
Our extensive range of aseptic diaphragm valves covers your need for ultra-hygienic
processes.
Product leaflets
Unique Diaphragm Valve Premium UItraPure . . . . . . . . . . . . . . . . . . . . . . . . 2.4.328
Unique DV-ST UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.333
Price lists
Unique Diaphragm Valve Premium UltraPure . . . . . . . . . . . . . . . . . . . . . . . . 2.4.346
Tools for Unique Diaphragm Valve Premium UltraPure . . . . . . . . . . . . . . . . . 2.4.350
Unique DV-ST UltraPure - ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.351
Unique DV-ST UltraPure - Series A/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.355
Unique DV-ST UltraPure - Series B/ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.359
Unique DV-ST UltraPure - ISO 2037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.363
Unique DV-ST UltraPure - Options: 2-way valves . . . . . . . . . . . . . . . . . . . . 2.4.367
Unique DV-ST UltraPure - T-valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.368
Unique DV-ST UltraPure - Tank Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . 2.4.369
Unique DV-ST UltraPure - Tandem Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.371
Unique Diaphragm Valve Premium UItraPure Diaphragm valves
2.4
ky Simply Unique Diaphragm Valves
Alfa Laval Unique Diaphragm Valve Premium UItraPure
Concept
Alfa Laval Unique Diaphragm Valve Premium UltraPure (DV-P) for use
in sterie and ultra-hygienic processes.
The new diaphragm valve concept is optimized for double flow with
significantly reduced pressure drop.The design secures quick,easy
and safe fastening by a single-thread mechanism.The concept is
based on Georg Fischer technology.
Working principle
The valve can be operated either pneumatically or manually. For
manual operation a simple turn on the handle will operate the valve to
either open or closed position and a simple pull-out function on the
handle will lock the handle in position. Pneumatic operation can be
done by means of compressed air and operate the valve according
to actuator function.
Standard Design
The Unique DV-P with its modular design, consisting of: valve body,
diaphragm, handle or actuator, and possibly automation and control
units
Pressure Temperature
Min. product pressure: . . . . . Full vacuum Temperature range: . . . -5°C to +95°C (150°C continuous steam)
Max. product pressure: . . . . . 1000 kPa (10 bar)
Materials
Pneumatic operated Valve body: . . . . . . . . 1.4435 (316L), forged
Actuator function: . . . . . . . . . NC, NO and A/A Delta ferrite < 0.5%
Max. pressure (NC): . . . . . . . 6 bar Sulphur content 0.005-0.017%
Max. pressure (NO / A/A): . . . 5 bar Clamp ferrule: . . . . . . 1.4404 (316L)
Max. control air temperature: . 50°C Actuator: . . . . . . . . . . PPS GF40
Control air: . . . . . . . . . . . . . compressed air (oil-free) Inert, Handle: . . . . . . . . . . . PP GF30 / PPS GF40
non-aggressive gases Diaphragm: . . . . . . . . EPDM or PFTE/EPDM
Surface finish
Air connection: Surface condition acc. to ASME BPE 2012 table SF-1 or SF-4
Actuator size 1-3: . . . . . . . . . G1/8” Internally: . . . . . . . . . Ra ≤ 0.51 μm (SF1) or Ra ≤ 0.38 μm
Actuator size 4-5: . . . . . . . . . G1/4" electropolished (SF4)
Optical positioner: . . . . . . . . Externally: . . . . . . . . . Ra ≤ 1.6 μm
.
Interchangable control
function: . . . . . . . . . . . . . . .
Adjustable spring pressure: . . . O C T O B E R 2008
2.4.328
Diaphragm valves Unique Diaphragm Valve Premium UItraPure
.
The following documentation is available upon request:
• Surface finish certificate (Ra test results)
TD 456-219 2509-0004 2509-0005 2509-0006
Indication
Indication unit Stroke limiter Control unit
positioner
2509-0007
2509-0008
Handles/actuators
2509-0009 2509-0010
EPDM PTFE/EPDM
Diaphragms
2509-0011 2509-0012
2.4.329
Unique Diaphragm Valve Premium UItraPure Diaphragm valves
2.4 H1
F
H2
F
A1
A2
t
OD
2509-0014
2509-0013
B1 B2
Weld ends Clamp ends
Actuator Weight
Actuation Gasket Size A1 H1 B1 B21) F OD t
size (kg)
NC EPDM ½” 1 119 68 110 108 16 12.7 1.65 0.9
NO EPDM+PTFE/EPDM ½” 1 119 68 110 108 16 12.7 1.65 0.9
AA EPDM+PTFE/EPDM ½” 1 119 68 110 108 16 12.7 1.65 0.9
NC PTFE/EPDM ½” 2 143 96 110 108 16 12.7 1.65 1.4
NC EPDM 3/4” 2 148 96 119 119 16 19.05 1.65 1.7
NO EPDM+PTFE/EPDM 3/4” 2 148 96 119 119 16 19.05 1.65 1.7
AA EPDM+PTFE/EPDM 3/4” 2 148 96 119 119 16 19.05 1.65 1.7
NC EPDM+PTFE/EPDM 3/4” 2 148 96 119 119 16 19.05 1.65 1.7
NC EPDM 1” 2 159 96 129 127 16 25.4 1.65 2.2
NO EPDM+PTFE/EPDM 1” 2 159 96 129 127 16 25.4 1.65 2.2
AA EPDM+PTFE/EPDM 1” 2 159 96 129 127 16 25.4 1.65 2.2
NC PTFE/EPDM 1” 3 193 120 129 127 26 25.4 1.65 2.2
NC EPDM 1½” 4 239 150 161 159 26 38.1 1.65 5.9
NO EPDM+PTFE/EPDM 1½” 4 239 150 161 159 26 38.1 1.65 5.9
AA EPDM+PTFE/EPDM 1½” 4 239 150 161 159 26 38.1 1.65 5.9
NC PTFE/EPDM 1½” 5 264 180 161 159 26 38.1 1.65 6.3
NC EPDM 2” 4 251 150 192 191 26 50.8 1.65 8.0
NO EPDM+PTFE/EPDM 2” 4 251 150 192 191 26 50.8 1.65 8.0
AA EPDM+PTFE/EPDM 2” 4 251 150 192 191 26 50.8 1.65 8.0
NC PTFE/EPDM 2” 5 277 180 192 191 26 50.8 1.65 8.5
1) Build-in length acc. EN 558-1, Series 7
Weight
Gasket Size A2 H2 B1 B2 F OD t
(kg)
EPDM+PTFE/EPDM ½” 68 65 110 108 7 12.7 1.65 0.56
EPDM+PTFE/EPDM 3/4” 73 65 119 119 10 19.05 1.65 0.88
EPDM+PTFE/EPDM 1” 98 87 129 127 13 25.4 1.65 1.38
EPDM+PTFE/EPDM 1½” 134 135 161 159 19 38.1 1.65 3.12
EPDM+PTFE/EPDM 2 146 135 192 191 25 50.8 1.65 5.19
2.4.330
Diaphragm valves Unique Diaphragm Valve Premium UItraPure
½” 1½” 2.4
Flow rate in l/min Flow rate in l/min
90 800
2509-0060
2509-0063
80 700
70 600
60
500
50
400
40
30 300
20 200
10 100
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke in % Stroke in %
¾ 2”
Flow rate in l/min Flow rate in l/min
250 1800
2509-0061
2509-0064
225 1600
200 1400
175 1200
150
1000
125
100 800
75 600
50 400
25 200
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke in % Stroke in %
1”
Flow rate in l/min
450
2509-0062
400
350
300
250
200
150
100
50
0
0 10 20 30 40 50 60 70 80 90 100
Stroke in % Test conditions: Water +20°C
X = stroke in %
Y = Flow rate in l/min
.
Kv 100 values
Kv [l/min]
Inch
∆p = 1 bar
½” 83
¾” 223
1” 427
1½” 717
2” 1617
2.4.331
Unique Diaphragm Valve Premium UItraPure Diaphragm valves
Diaphragm design
X° The diaphragms are available in soft elastomers (EPDM) as well as
hard elastomers (PTFE/EPDM).
2.4 The hard elastomers are supported by a soft elastomer (EPDM). The
2-piece design allows the two elastomers to work independently of
each other, thereby reducing tension caused by different thermal
properties.
Material selection
Each application has different working conditions and therefore
different demands on the diaphragm. In order to select the most
suitable diaphragm for your application, the following factors should
2509-0015 be considered
• Working pressure
Drain angle x • Application temperatures
• Process fluids (product, cleaning liquid, sterilisation, passivation,
ASME BPE etc.)
Inch Drain angle x Soft elastomers (EPDM) are suitable for most applications and for high
½” 37° working temperatures. A typical feature of soft elastomer diaphragms
¾” 22° is their suitability for mechanical polluted media. EPDM is suitable
1” 30° for continuous steam application.
1½” 24° Hard elastomers offer the highest possible degree of chemical
2” 20° resistance. Our PFTE elastomer is a more flexible material and has
some of the features of soft elastomer including for example low creep.
For further information, please see the following page or contact Alfa
Laval for further guidance
Diaphragm properties
Temperature °C Documentation
Description
Min. Max. liquid Max. steam FDA USP TSE
EPDM -40 °C 150 °C 150 °C ✓ ✓ ✓
PTFE/EPDM -5 °C 175 °C 150 °C ✓ ✓ ✓
2.4.332
Diaphragm valves Unique DV-ST UltraPure
Concept
The standard Unique DV-ST UltraPure is designed either for manual
operation or for Pneumatic operation. The valve consist of a valve
body, diaphragm, handle or actuator. Optional Sensing and control
units are available. With a fully modular design the Unique DV-ST
UltraPure can be built to meet virtually any demand within most
industries.
The valves are primarily used in biotech and pharmaceutical industries
however they are also widely used in aseptic and hygienic processes
as well as in utility systems within dairy, beverage and food industries.
Working principle
Manual operation
A simple turn of the handle will push the compressor downwards on
the diaphragm, pressing the diaphragm against the weir of the valve
body thereby closing the valve
Automatic operation
The actuator controls the axial movement of a piston, thereby opening
or closing the valve depending on the actuator function.
.
Two-way T-Forged T-Block
Cast Forged and block
Material CF3M (316L) 1.4435 (316L)
Delta ferrite < 2.0% < 0.5%
Sulphur content < 0.04% 0.005-0.017%
Ra < 0.5µm Ra < 0.5µm
Internal surface finish
Ra < 0.4µm EP 1) Ra < 0.4µm EP 1)
Multi-port Tandem Tank outlet- Tank outlet-block
External surface finish Blasted Blasted
forged 1)Electro Polished
0.5µm = SF1, 0.4µm = SF4
2.4.333
Unique DV-ST UltraPure Diaphragm valves
..
Documentation
All UltraPure valves are delivered with our comprehensive Q-Doc
documentation package, which includes:
• 3.1/ MTR traceability certificate corresponding to EN 10204
• FDA - Declaration of conformity to FDA
(CFR 21: 177.2600 or 177.1550)
• USP - Certificate of conformity to USP Class VI
(Chapter 88, biological reactivity test)
• TSE/ADI - Declaration
(Transmissible Spongiform Encephalopathy/Animal Derived
Ingredients)
• Surface finish conformity declaration
The following documentation is available upon request:
• Surface finish certificate (Ra test results)
• ATEX certificate
2.4.334
Diaphragm valves Unique DV-ST UltraPure
.
Actuators
Autoclavable 3) 3) 3)
Leakage Detection
1) PPS (Polyphenylene sulphide) for sizes up to 2" and PP (Polypropylene) with glass fibre or sizes from 2 ½" and up
2)Option not available above 2".
3) 121°C for max. 60 min
4) NO + A/A actuator in C/C is not possible to mount on PTFE diaphragm.
.
Handles
Leakage Detection
1) For DN 65 and up, the compressor is nickel plated cast iron
2) POM (Polyoxymethylene)
3) 121°C for max. 60 min.
4) Max. working temperature 80°C
2.4.335
Unique DV-ST UltraPure Diaphragm valves
The hard elastomers are supported by a soft elastomer (EPDM). The Hard elastomers offer the highest possible degree of chemical
2-piece design allows the two elastomers to work independently of resistance. Our TFM (PFTE grade) elastomer is a more flexible material
each other, thereby reducing tension caused by different thermal and has some of the features of soft elastomer including for example
properties. low creep.
Diaphragms are available with 3 different types of connections: thread, For further information, please see below or contact Alfa Laval for
bayonet and button connection. further guidance.
Diaphragm properties:
2.4.336
Diaphragm valves Unique DV-ST UltraPure
Drain angle x :
2.4.337
Unique DV-ST UltraPure Diaphragm valves
2-way bodies:
.
2-way bodies are the standard configuration for shut off and regulating functions.
2.4 The 2-way bodies are available from forged or cast material.
OD
TD 456-156
OD ID
TD 456-157
L / L1
2) ASME BPE forged valves only, short version acc. to ASME BPE dimension table for hygienic clamp joint: Weir style diaphragm valve
3) Standard build-in length acc. EN 558-1, Series 7
2.4.338
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
.
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg.
The T- bodies are available as machined from block or from forged material. 2.4
.
Dimension table for T-forged bodies - ASME BPE
2.4.339
Unique DV-ST UltraPure Diaphragm valves
2.4.340
Diaphragm valves Unique DV-ST UltraPure
2.4.341
Unique DV-ST UltraPure Diaphragm valves
2.4.342
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg. The T- bodies are
available as machined from block or from forged material.
2.4
2.4.343
Unique DV-ST UltraPure Diaphragm valves
DN ØA B R ØA
(mm) (mm)
B
R
DN15 (1/2") 90 5.4 144°
DN20 (3/4") 100 5.4 144°
DN25 (1") 120 5.4 144° 2510-0019
30
DN50 (2") 180 5.4 144°
o
DN65 (2½") 200 5.4 144°
DN80 (3") 250 5.4 144°
For OD dimensions see two-way valves.
2.4.344
Diaphragm valves Unique DV-ST UltraPure
A B C
D E F
1 3
TD 456-223
Multi-port body:
Multi-port bodies are a space and time saving alternative to valve
clusters minimising dead volumes. Alfa Laval offers customised
solutions for both simple and complex processes.
.
For more details, please contact Alfa Laval.
2.4.345
Unique Diaphragm Valve Premium UltraPure Diaphragm valves
Product code: 5362 Materiel: Forged 1.4435 (316L)
Inside surface finish: See below
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Size Dimensions mm ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Welding ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023155 520 9615023255 573 ½" 12.70 x 1.65 75 110
9615023156 630 9615023256 742 ¾" 19.05 x 1.65 83 119
9615023157 729 9615023257 858 1" 25.40 x 1.65 111 129
9615023158 1103 9615023258 1293 1½" 38.10 x 1.65 183 161
9615023159 1411 9615023259 1660 2" 50.80 x 1.65 171 192
A
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023160 556 9615023260 610 ½" 12.70 x 1.65 75 110
t
OD
9615023161 672 9615023261 784 ¾" 19.05 x 1.65 83 119
9615023162 773 9615023262 903 1" 25.40 x 1.65 111 129 2509-0017
9615023163 1173 9615023263 1364 1½" 38.10 x 1.65 183 161 B
9615023164 1483 9615023264 1732 2" 50.80 x 1.65 171 192
PPL PPL
Item No. Item No. Size Dimensions mm ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Clamp ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023355 588 9615023455 641 ½" 12.70 x 1.65 75 108
9615023356 703 9615023456 815 ¾" 19.05 x 1.65 83 119
9615023357 859 9615023457 989 1" 25.40 x 1.65 111 127
9615023358 1248 9615023458 1438 1 ½" 38.10 x 1.65 183 159
9615023359 1565 9615023459 1814 2" 50.80 x 1.65 171 191
A
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023360 624 9615023460 678 ½" 12.70 x 1.65 75 108
9615023361 745 9615023461 857 ¾" 19.05 x 1.65 83 119
9615023362 904 9615023462 1033 1" 25.40 x 1.65 111 127
9615023363 1318 9615023463 1509 1 ½" 38.10 x 1.65 183 159
2509-0016
9615023364 1637 9615023464 1886 2" 50.80 x 1.65 171 191
B
2.4.346
Diaphragm valves Unique Diaphragm Valve Premium UltraPure
Product code: 5362 Materiel: Forged 1.4435 (316L)
Inside surface finish: See below
Actuation: Pneumatic NC
2.4
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Welding ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023101 809 ½" 12.70 x 1.65 135 110
9615023131 845 ½" 12.70 x 1.65 159 110
9615023107 992 9615023134 1104 ¾" 19.05 x 1.65 164 119
9615023110 1192 1" 25.40 x 1.65 175 129
9615023140 1305 1" 25.40 x 1.65 219 129
9615023116 1850 1½" 38.10 x 1.65 265 161
9615023146 2015 1½" 38.10 x 1.65 290 161
9615023122 2243 2" 50.80 x 1.65 277 192
9615023152 2459 2" 50.80 x 1.65 303 192
A
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023201 845 ½" 12.70 x 1.65 135 110
9615023231 881 ½" 12.70 x 1.65 159 110
9615023207 1033 9615023234 1147 ¾" 19.05 x 1.65 164 119
9615023210 1237 1" 25.40 x 1.65 175 129
t
OD
9615023240 1349 1" 25.40 x 1.65 219 129
9615023216 1920 1½" 38.10 x 1.65 265 161
2509-0019
9615023246 2085 1½" 38.10 x 1.65 290 161 B
9615023222 2315 2" 50.80 x 1.65 277 192
9615023252 2531 2" 50.80 x 1.65 303 192
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Clamp ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023301 877 ½" 12.70 x 1.65 135 108
9615023331 913 ½" 12.70 x 1.65 159 108
9615023307 1065 9615023334 1178 ¾" 19.05 x 1.65 164 119
9615023310 1323 1" 25.40 x 1.65 175 127
9615023340 1435 1" 25.40 x 1.65 219 127
9615023316 1994 1½" 38.10 x 1.65 265 159
9615023346 2159 1½" 38.10 x 1.65 290 159
9615023322 2397 2" 50.80 x 1.65 277 191 A
9615023352 2613 2" 50.80 x 1.65 303 191
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023401 913 ½" 12.70 x 1.65 135 108
9615023431 949 ½" 12.70 x 1.65 159 108
9615023407 1107 9615023434 1220 ¾" 19.05 x 1.65 164 119
9615023410 1368 1" 25.40 x 1.65 175 127
9615023440 1480 1" 25.40 x 1.65 219 127
9615023416 2065 1½" 38.10 x 1.65 265 159 2509-0018
9615023446 2229 1½" 38.10 x 1.65 290 159 B
9615023422 2469 2" 50.80 x 1.65 277 191
9615023452 2685 2" 50.80 x 1.65 303 191
2.4.347
Unique Diaphragm Valve Premium UltraPure Diaphragm valves
Product code: 5362 Materiel: Forged 1.4435 (316L)
Inside surface finish: See below
Actuation: Pneumatic NO
2.4
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Welding ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023102 809 9615023129 845 ½" 12.70 x 1.65 135 110
9615023108 992 9615023135 1104 ¾" 19.05 x 1.65 164 119
9615023111 1192 9615023138 1305 1" 25.40 x 1.65 175 129
9615023117 1850 9615023144 2015 1½" 38.10 x 1.65 265 161
9615023123 2243 9615023150 2459 2" 50.80 x 1.65 277 192
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023202 845 9615023229 881 ½" 12.70 x 1.65 135 110
A
9615023208 1033 9615023235 1147 ¾" 19.05 x 1.65 164 119
9615023211 1237 9615023238 1349 1" 25.40 x 1.65 175 129
9615023217 1920 9615023244 2085 1½" 38.10 x 1.65 265 161
9615023223 2315 9615023250 2531 2" 50.80 x 1.65 277 192
t
OD
2509-0019
B
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Clamp ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023302 877 9615023329 913 ½" 12.70 x 1.65 135 108
9615023308 1065 9615023335 1178 ¾" 19.05 x 1.65 164 119
9615023311 1323 9615023338 1435 1" 25.40 x 1.65 175 127
9615023317 1994 9615023344 2159 1½" 38.10 x 1.65 265 159
9615023323 2397 9615023350 2613 2" 50.80 x 1.65 277 191
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023402 913 9615023429 949 ½" 12.70 x 1.65 135 108
A
9615023408 1107 9615023435 1220 ¾" 19.05 x 1.65 164 119
9615023411 1368 9615023438 1480 1" 25.40 x 1.65 175 127
9615023417 2065 9615023444 2229 1½" 38.10 x 1.65 265 159
9615023423 2469 9615023450 2685 2" 50.80 x 1.65 277 191
2509-0018
B
2.4.348
Diaphragm valves Unique Diaphragm Valve Premium UltraPure
Product code: 5362 Materiel: Forged 1.4435 (316L)
Inside surface finish: See below
Actuation: Pneumatic A/A
2.4
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Welding ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023103 809 9615023130 845 ½" 12.70 x 1.65 135 110
9615023109 992 9615023136 1104 ¾" 19.05 x 1.65 164 119
9615023112 1192 9615023139 1305 1" 25.40 x 1.65 175 129
9615023118 1850 9615023145 2015 1½" 38.10 x 1.65 265 161
9615023124 2243 9615023151 2459 2" 50.80 x 1.65 277 192
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023203 845 9615023230 881 ½" 12.70 x 1.65 135 110
A
9615023209 1033 9615023236 1147 ¾" 19.05 x 1.65 164 119
9615023212 1237 9615023239 1349 1" 25.40 x 1.65 175 129
9615023218 1920 9615023245 2085 1½" 38.10 x 1.65 265 161
9615023224 2315 9615023251 2531 2" 50.80 x 1.65 277 192
t
OD
2509-0019
B
PPL PPL
Item No. Item No. Size Dimension (mm) ASME
EUR EUR
EPDM PTFE/EPDM Inch OD x t A B
Clamp ends
Inside surface finish: Ra ≤0.5 μm (SF1)
9615023303 877 9615023330 913 ½" 12.70 x 1.65 135 108
9615023309 1065 9615023336 1178 ¾" 19.05 x 1.65 164 119
9615023312 1323 9615023339 1435 1" 25.40 x 1.65 175 127
9615023318 1994 9615023345 2159 1½" 38.10 x 1.65 265 159
9615023324 2397 9615023351 2613 2" 50.80 x 1.65 277 191
Inside surface finish: Ra ≤0.4 μm (SF4) electro-polished
9615023403 913 9615023430 949 ½" 12.70 x 1.65 135 108
A
9615023409 1107 9615023436 1220 ¾" 19.05 x 1.65 164 119
9615023412 1368 9615023439 1480 1" 25.40 x 1.65 175 127
9615023418 2065 9615023445 2229 1½" 38.10 x 1.65 265 159
9615023424 2469 9615023451 2685 2" 50.80 x 1.65 277 191
2509-0018
B
2.4.349
Tools for Unique Diaphragm Valve Premium UltraPure Diaphragm valves
Product code: 5362
2.4
2.4.350
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000677 644 9615000683 753 25 1” 25.40 x 1.65 128 129
9615000701 984 9615000707 1164 40 1 1 /2 ” 38.10 x 1.65 165 161
9615000725 1276 9615000731 1512 50 2” 50.80 x 1.65 195 192
OD
9615004925 2148 9615004926 2429 65 2 1 /2 ” 63.50 x 1.65 255 218
TD 456-145
t
9615004941 2709 9615004942 2996 80 3” 76.20 x 1.65 274 256 B
A
9615004704 694 9615000927 817 25 1” 25.40 x 1.65 128 129
9615004705 1051 9615000928 1232 40 1 1 /2 ” 38.10 x 1.65 165 161
9615004706 1343 9615001167 1549 50 2” 50.80 x 1.65 195 192
9615004923 2254 9615004924 2585 65 2 1 /2 ” 63.50 x 1.65 255 218
OD
9615004939 2908 9615004940 3195 80 3” 76.20 x 1.65 274 256 TD 456-147
t
B
Composite/Composite
1/
9615004707 437 9615004712 465 15 2” 12.70 x 1.65 90 110
3/
9615004708 586 9615004713 693 20 4” 19.05 x 1.65 102 119
9615004709 656 9615004714 763 25 1” 25.40 x 1.65 118.5 129
9615004710 965 9615004715 1122 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004711 1221 9615004716 1427 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.351
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000606 658 96150049481) 727 10 3/
8” 9.53 x 0.89 109 109 89
1/
9615000627 709 9615000633 805 15 2” 12.70 x 1.65 115 144 110
3/
9615000651 944 9615000657 1051 20 4” 19.05 x 1.65 148 148 119
9615000675 1135 9615000681 1242 25 1” 25.40 x 1.65 193 193 129
A
9615000699 1762 9615000705 1919 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615000723 2135 9615000729 2341 50 2” 50.80 x 1.65 274 274 192
9615000745 3898 9615000750 4179 65 2 1 /2 ” 63.50 x 1.65 344 344 218
9615000765 4347 9615000770 4634 80 3” 76.20 x 1.65 354 354 256
OD
t
B
Composite/Composite
1/
9615000625 639 9615000631 710 15 2” 12.70 x 1.65 115 144 110
TD 456-141
3/
9615000649 752 9615000655 859 20 4” 19.05 x 1.65 148 148 119
9615000673 829 9615000679 988 25 1” 25.40 x 1.65 160 182 129
9615000697 1237 9615000703 1520 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615000721 1516 9615000727 1855 50 2” 50.80 x 1.65 254 279 192
OD
t B
1/
9615004719 1600 9615004724 1628 15 2” 12.70 x 1.65 114 114 110
9615004720 2170 9615004725 2277 20 3 /4 ” 19.05 x 1.65 147 147 119
9615004721 2236 9615004726 2343 25 1” 25.40 x 1.65 152 152 129
9615004722 3234 9615004727 3391 40 1 1 /2 ” 38.10 x 1.65 204 204 161 A
2.4.352
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
EPDM PTFE / EPDM DN Inch OD x t A B Stainless steel/ Stainless steel
9615000995 403 9615001037 431 15 1/ ” 12.70 x 1.65 101 110
2
9615001091 482 9615001133 590 20 3/ ” 19.05 x 1.65 116 119
4
9615001187 537 9615001229 661 25 1” 25.40 x 1.65 128 129
9615001283 830 9615001319 1004 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615001389 1089 9615001395 1295 50 2” 50.80 x 1.65 195 192
OD
TD 456-145
t
B
Composite/Stainless steel
1/
9615004730 443 9615004729 447 15 2” 12.70 x 1.65 101 110
3/
9615004731 523 9615000739 608 20 4” 19.05 x 1.65 116 119
9615004732 617 9615000738 695 25 1” 25.40 x 1.65 128 129
9615004733 915 9615000734 1038 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615004734 1115 9615000748 1321 50 2” 50.80 x 1.65 195 192
OD
TD 456-147
t
B
Composite/Composite
1/
9615004910 361 9615004739 413 15 2” 12.70 x 1.65 90 110
3/
9615004735 510 9615001151 617 20 4” 19.05 x 1.65 102 119
9615004736 579 9615001152 686 25 1” 25.40 x 1.65 118.5 129
9615004737 829 9615004740 986 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004738 1035 9615004741 1241 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.353
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
3/
9615001089 846 9615001095 952 20 4” 19.05 x 1.65 148 148 119
9615001185 1030 9615001191 1137 25 1” 25.40 x 1.65 193 193 129
9615001281 1626 9615001317 1750 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615001365 1949 9615001393 2114 50 2” 50.80 x 1.65 274 274 192
A
OD
t
B
Composite/Composite
1/
9615000991 587 9615000997 658 15 2” 12.70 x 1.65 115 144 110
TD 456-141
3/
9615001087 676 9615001093 783 20 4” 19.05 x 1.65 148 148 119
9615001183 752 9615001189 911 25 1” 25.40 x 1.65 160 182 129
9615001279 1101 9615001285 1384 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615001363 1330 9615001391 1669 50 2” 50.80 x 1.65 254 279 192
OD
t B
3/
9615004743 2094 9615004748 2201 20 4” 19.05 x 1.65 147 147 119
9615004744 2159 9615004749 2266 25 1” 25.40 x 1.65 152 152 129
9615004745 3098 9615004750 3255 40 1 1 /2 ” 38.10 x 1.65 204 204 161
9615004746 3903 9615004751 4109 50 2” 50.80 x 1.65 216 216 192
A
OD
t
2.4.354
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
PTFE /
EPDM DN Inch OD x t A B Stainless steel /Stainless steel
EPDM
9615004959 335 9615004961 1) 373 8 1 /4 ” 10.00 x 1.00 65 89
9615000984 422 9615004962 1) 457 10 3/
8” 13.00 x 1.50 65 89
1/
9615001029 455 9615001035 483 15 2” 19.00 x 1.50 101 110
3/
9615001077 582 9615001083 692 20 4” 23.00 x 1.50 116 119
A
9615001125 644 9615001131 753 25 1” 29.00 x 1.50 128 129
9615001221 1003 9615001227 1164 40 1 1 /2 ” 41.00 x 1.50 165 161
9615001269 1302 9615001275 1512 50 2” 53.00 x 1.50 195 192
OD
9615004917 2148 9615004918 2429 65 2 1 /2 ” 70.00 x 2.00 255 218
TD 456-145
t
9615004933 2709 9615004934 2996 80 3” 85.00 x 2.00 274 256 B
A
9615004755 694 9615004760 801 25 1” 29.00 x 1.50 128 129
9615004756 1051 9615004761 1208 40 1 1 /2 ” 41.00 x 1.50 165 161
9615004757 1371 9615004762 1549 50 2” 53.00 x 1.50 195 192
9615004915 2298 9615004916 2535 65 2 1 /2 ” 70.00 x 2.00 255 218
OD
9615004931 2966 9615004932 3195 80 3” 85.00 x 2.00 274 256 TD 456-147
t
B
Composite/Composite
1/
9615004763 437 9615004768 465 15 2” 19.00 x 1.50 90 110
3/
9615004764 586 9615004769 693 20 4” 23.00 x 1.50 102 119
9615004765 656 9615004770 763 25 1” 29.00 x 1.50 118,5 129
9615004766 965 9615004771 1122 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004767 1221 9615004772 1427 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.355
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000982 658 9615004968 1) 727 10 3/
8” 13.00 x 1.50 109 109 89
1/
9615001027 709 9615001033 805 15 2” 19.00 x 1.50 115 144 110
3/
9615001075 944 9615001081 1051 20 4” 23.00 x 1.50 147 147 119
9615001123 1135 9615001129 1242 25 1” 29.00 x 1.50 152 152 129
A
9615001219 1762 9615001225 1919 40 11/2” 41.00 x 1.50 204 204 161
9615001267 2135 9615001273 2341 50 2” 53.00 x 1.50 216 216 192
9615001309 3898 9615001314 4179 65 21/2” 70.00 x 2.00 344 344 218
9615001349 4347 9615001354 4634 80 3” 85.00 x 2.00 354 354 256
OD
t
B
Composite/Composite
1/
9615001025 639 9615001031 710 15 2” 19.00 x 1.50 115 144 110
TD 456-141
3/
9615001073 752 9615001079 859 20 4” 23.00 x 1.50 148 148 119
9615001121 829 9615001127 988 25 1” 29.00 x 1.50 160 182 129
9615001217 1237 9615001223 1520 40 11/2” 41.00 x 1.50 240 269 161
A
9615001265 1516 9615001271 1855 50 2” 53.00 x 1.50 254 279 192
OD
t B
1/
9615004774 1600 9615004779 1628 15 2” 19.00 x 1.50 130 130 110
9615004775 2170 9615004780 2277 20 3 /4 ” 23.00 x 1.50 163 163 119
9615004776 2236 9615004781 2343 25 1” 29.00 x 1.50 168 168 129
9615004777 3234 9615004782 3391 40 11/2” 41.00 x 1.50 231 231 161 A
2.4.356
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Materiel: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001257 1048 9615001263 1254 50 2 53.00 x 1.50 195 192
OD
TD 456-145
t
B
A
9615004788 1138 9615004793 1321 50 2 53.00 x 1.50 195 192
OD
TD 456-147
t
B
Composite/Composite
1/
9615004794 361 9615004799 388 15 2” 19.00 x 1.50 90 110
3/
9615004795 487 9615004800 594 20 4” 23.00 x 1.50 102 119
9615004796 550 9615004801 657 25 1” 29.00 x 1.50 118.5 129
9615004797 797 9615004802 953 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004798 994 9615004803 1200 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.357
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
3/
9615001063 846 9615001069 952 20 4” 23.00 x 1.50 148 148 119
9615001111 1030 9615001117 1137 25 1” 29.00 x 1.50 193 193 129
9615001207 1593 9615001213 1750 40 1 1 /2 ” 41.00 x 1.50 263 263 161
9615001255 1908 9615001261 2114 50 2” 53.00 x 1.50 274 274 192
A
OD
t
B
Composite/Composite
1/
9615001013 562 9615001019 633 15 2” 19.00 x 1.50 115 144 110
TD 456-141
3/
9615001061 654 9615001067 826 20 4” 23.00 x 1.50 148 148 119
9615001109 724 9615001115 883 25 1” 29.00 x 1.50 160 182 129
9615001205 1069 9615001211 1351 40 1 1 /2 ” 41.00 x 1.50 240 269 161
A
9615001253 1289 9615001259 1627 50 2” 53.00 x 1.50 254 279 192
OD
t B
2.4.358
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
4
9615001525 631 9615001531 738 25 1” 33.70 x 2.00 128 129
9615001621 983 9615001627 1140 40 11/2” 48.30 x 2.00 165 161
9615001669 1275 9615001675 1481 50 2” 60.30 x 2.00 195 192
OD
9615004921 2148 9615004922 2429 65 21/2” 76.10 x 2.00 255 218
TD 456-145
t
9615004937 2709 9615004938 2996 80 3” 88.90 x 2.30 274 256 B
A
9615004818 694 9615004823 801 25 1” 33.70 x 2.00 128 129
9615004819 1051 9615004824 1208 40 11/2” 48,30 x 2,00 165 161
9615004820 1343 9615004825 1549 50 2” 60,30 x 2,00 195 192
9615004919 2254 9615004920 2535 65 21/2” 76,10 x 2,00 255 218
OD
9615004935 2908 9615004936 3195 80 3” 88,90 x 2,30 274 256 TD 456-147
t
B
Composite/Composite
3/
9615004971 402 9615004977 430 10 8” 17.20 x 1.6 90 110
1/
9615004826 437 9615004831 465 15 2” 21.30 x 1.6 90 110
3/
9615004827 586 9615004832 693 20 4” 26.90 x 1.6 102 119
9615004828 656 9615004833 763 25 1” 33.70 x 2.00 118,5 129
9615004829 965 9615004834 1122 40 11/2” 48,30 x 2,00 139 161
A
9615004830 1221 9615004835 1427 50 2” 60,30 x 2,00 172 192
OD
TD 456-187
t
2.4.359
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
3/
9615001382 674 9615001385 770 10 8” 17.2 x 1.60 115 144 110
9615001427 709 9615001433 805 15 1 /2 ” 21.3 x 1.0 115 144 110
3/
9615001475 944 9615001481 1051 20 4” 26.9 x 1.60 148 148 119
9615001523 1135 9615001529 1242 25 1” 33.70 x 2.00 193 193 129
A
9615001619 1762 9615001625 1919 40 1 1 /2 ” 48.30 x 2.00 263 263 161
9615001667 2135 9615001673 2341 50 2” 60.30 x 2.00 274 274 192
9615001709 3898 9615001714 4179 65 2 1 /2 ” 76.10 x 2.00 344 344 218
9615001749 4347 9615001754 4634 80 3” 88.90 x 2.30 354 354 256
OD
t
B
Composite/Composite
3/
9615004979 604 9615004981 675 10 8” 17.20 x 1.60 115 144 110
TD 456-141
1/
9615001425 639 9615001431 710 15 2” 21.30 x 1.60 115 144 110
3/
9615001473 752 9615001479 859 20 4” 26.90 x 1.60 148 148 119
9615001521 829 9615001527 988 25 1” 33.70 x 2.00 160 182 129
1 1 /2 ”
A
9615001617 1237 9615001623 1520 40 48.30 x 2.00 240 269 161
9615001665 1516 9615001671 1855 50 2” 60.30 x 2.00 254 279 192
OD
t B
1/
9615004838 1600 9615004843 1628 15 2” 21.30 x 1.60 114 114 110
3/
9615004839 2170 9615004844 2277 20 4” 26.90 x 1.60 147 147 119
9615004840 2236 9615004845 2343 25 1” 33.70 x 2.00 152 152 129
9615004841 3234 9615004846 3391 40 1 1 /2 ” 48.30 x 2.00 204 204 161 A
9615004842 4089 9615004847 4295 50 2” 60.30 x 2.00 216 216 192
OD
t
2.4.360
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001657 1048 9615001663 1254 50 2” 60.30 x 2.00 195 192
9615004984 1728 9615004988 2010 65 21/2” 76.10 x 2.30 255 218
9615004985 2231 9615004989 2517 80 3” 88.90 x 2.30 274 256
OD
TD 456-145
t
B
A
9615004872 1115 9615004877 1321 50 2” 60.30 x 2.00 195 192
9615004986 1834 9615004990 2116 65 21/2” 76.10 x 2.30 255 218
9615004987 2430 9615004991 2717 80 3” 88.90 x 2.30 274 256
OD
TD 456-147
t
B
Composite/Composite
1/
9615004858 361 9615004863 388 15 2” 21.30 x 1.60 90 110
3/
9615004859 487 9615004864 594 20 4” 26.90 x 1.60 102 119
9615004860 550 9615004865 657 25 1” 33.70 x 2.00 118.5 129
9615004861 797 9615004866 953 40 11/2” 48.30 x 2.00 139 161
A
9615004862 994 9615004867 1200 50 2” 60.30 x 2.00 172 192
OD
TD 456-187
t
2.4.361
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
3/
9615001463 846 9615001469 952 20 4” 26.90 x 1.60 148 148 119
9615001511 1030 9615001517 1137 25 1” 33.70 x 2.00 193 193 129
9615001607 1593 9615001613 1750 40 11/2” 48.30 x 2.00 263 263 161
9615001655 1908 9615001661 2114 50 2” 60.30 x 2.00 274 274 192
A
9615001699 3478 9615001704 3760 65 21/2” 76.10 x 2.00 344 344 218
9615001739 3869 9615001744 4156 80 3” 88.90 x 2.00 354 354 256
OD
t
B
Composite/Composite
1/
9615001413 562 9615001419 633 15 2” 21.30 x 1.60 115 144 110
TD 456-141
3/
9615001461 654 9615001467 826 20 4” 26.90 x 1.60 148 148 119
9615001509 724 9615001515 883 25 1” 33.70 x 2.00 160 182 129
9615001605 1069 9615001611 1351 40 11/2” 48.30 x 2.00 240 269 161
A
9615001653 1289 9615001659 1627 50 2” 60.30 x 2.00 254 279 192
OD
t B
2.4.362
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000861 631 9615000867 753 25 1” 25.00 x 1.20 128 129
9615000885 983 9615000891 1140 40 1 1 /2 ” 38.00 x 1.20 165 161
9615000909 1275 9615000915 1481 50 2” 51.00 x 1.20 195 192
OD
9615004913 2148 9615004914 2477 65 2 1 /2 ” 63.50 x 1.60 255 218
TD 456-145
t
9615004929 2709 9615004930 3054 80 3” 76.10 x 1.60 274 256 B
A
9615004881 694 9615004886 801 25 1” 25.00 x 1.20 128 129
9615004882 1071 9615004887 1208 40 1 1 /2 ” 38.00 x 1.20 165 161
9615004883 1343 9615004888 1549 50 2 51.00 x 1.20 195 192
9615004911 2254 9615004912 2535 65 2 1 /2 ” 63.50 x 1.60 255 218
OD
9615004927 2908 9615004928 3195 80 3” 76.10 x 1.60 274 256 TD 456-147
t
B
Composite/Composite
1/
9615004889 437 9615004894 465 15 2” 17.20 x 1.00 90 110
3/
9615004890 586 9615004895 693 20 4” 21.30 x 1.00 102 119
9615004891 656 9615004896 763 25 1” 25.00 x 1.20 118.5 129
9615004892 965 9615004897 1122 40 1 1 /2 ” 38.00 x 1.20 139 161
A
9615004893 1221 9615004898 1427 50 2” 51.00 x 1.20 172 192
OD
TD 456-187
t
2.4.363
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000790 658 96150050011) 727 10 3/
8” 12.70 x 1.00 109 109 89
1/
9615000811 709 9615000817 805 15 2” 17.20 x 1.00 115 144 110
3/
9615000835 944 9615000841 1051 20 4” 21.30 x 1.00 148 148 119
9615000859 1135 9615000865 1242 25 1” 25.00 x 1.20 148 148 129
A
9615000883 1762 9615000889 1919 40 11/2” 38.00 x 1.20 263 263 161
9615000907 2135 9615000913 2341 50 2” 51.00 x 1.20 274 274 192
9615000929 3898 9615000934 4179 65 21/2” 63.50 x 1.60 344 344 218
9615000949 4347 9615000954 4634 80 3” 76.10 x 1.60 354 354 256
OD
t
B
Composite/Composite
1/
9615000809 639 9615000815 710 15 2” 17.20 x 1.00 115 144 110
TD 456-141
3/
9615000833 752 9615000839 859 20 4” 21.30 x 1.00 148 148 119
9615000857 829 9615000863 988 25 1” 25.00 x 1.20 160 182 129
9615000881 1237 9615000887 1520 40 11/2” 38.00 x 1.20 240 269 161
A
9615000905 1516 9615000911 1855 50 2” 51.00 x 1.20 254 279 192
OD
t B
1/
9615004900 1600 9615004905 1628 15 2” 17.20 x 1.00 114 114 110
9615004901 2170 9615004906 2277 20 3 /4 ” 21.30 x 1.00 147 147 119
9615004902 2236 9615004907 2343 25 1” 25.00 x 1.20 152 152 129
9615004903 3234 9615004908 3391 40 11/2” 38.00 x 1.20 204 204 161 A
2.4.364
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Pneumatic NC
2.4
TD 456-143
9615005724 1625 9615005726 1784 40 1 1 /2 ” 38.00 x 1.20 204 204 161
9615005728 1946 9615005730 2156 50 2” 51.00 x 1.20 216 216 192
A
OD
t
B
Composite/Composite
9615005719 739 9615005721 899 25 1” 25.00 x 1.20 193 193 129
TD 456-141
9615005723 1091 9615005725 1378 40 1 1 /2 ” 38.00 x 1.20 263 263 161
9615005727 1314 9615005729 1660 50 2” 51.00 x 1.20 274 274 192
A
OD
t
B
A
OD
t
2.4.365
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Manual
2.4
A
OD
TD 456-145
t
B
A
OD
TD 456-147
t
B
Composite/Composite
9615005735 565 9615005736 675 25 1” 21.30 x 1.00 128 129
9615005737 817 9615005738 977 40 1 1 /2 ” 25.00 x 1.20 165 161
9615005739 1018 9615005740 1229 50 2” 38.00 x 1.20 195 192
A
OD
TD 456-187
t
2.4.366
Diaphragm valves Unique DV-ST UltraPure - Options: 2-way valves
Unique DV-ST UltraPure - Options: 2-way valves
Besides the items specified in the previous pages a large variety of further options are available upon request - see further details below.
2.4
PPL EUR
add on
Surface finish (SF4) Connections Diaphragms 1)
Size 0.4 EP Clamp FPM Silicone PTFE/FPM TFM/EPDM
8 38 103 4 0 0 45
10 36 103 5 3 0 30
15 34 103 5 3 30 48
20 39 108 25 6 109 136
25 41 147 40 10 109 136
40 65 164 40 10 109 208
50 67 164 123 47 210 319
65 182 281 156 60 286 487
80 166 343 316 94 291 467
100 1) 346 736 294 224 372
1) Other materials on request
Certificates
58 Surface finish test certificate
58 Pressure test certificate
58 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
2.4.367
Unique DV-ST UltraPure - T-valves Diaphragm valves
RCPL, EUR for basic configurations Materiel: Forged 1.4435 (316L)
Product code: 5354 Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections
* Clamp ends A
Surface finish
* Inside surface finish Ra < 0,4EP (SF4)
Certificates C
58 Surface finish test certificate
OD
58 Pressure test certificate
B
58 Atex label added on product t
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
OD1
D
t1
TD 456-191
2.4.368
Diaphragm valves Unique DV-ST UltraPure - Tank Outlet Valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
2.4.369
Unique DV-ST UltraPure - Tank Outlet Valves Diaphragm valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections
* Clamp ends
Surface finish
* Inside surface finish Ra < 0,4EP (SF4)
Certificates
58 Surface finish test certificate
58 Pressure test certificate
58 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
* For prices and availability please contact Alfa Laval
** See Options: 2-way valves
2.4.370
Diaphragm valves Unique DV-ST UltraPure - Tandem Valves
Product code: 5355
2.4
Tandem valves are available in a wide variety of angles and positions, as machined from block or from forged material.
To price a tandem configuration: Price for main valve + price for branch valve + add-on price by the size of the branch valve.
PPL PPL
EUR EUR
Size of branch valve 1)
Ra < 0.5 µm Ra < 0.4 µm Electropolished
(SF1) (SF4)
1/
8 4” 458 574
10 3 /8 ” 458 574
1/
15 2” 458 574
3/
20 4” 458 574
25 1” 458 574
40 1 1 /2 ” 850 998
50 2” 850 998
65 2 1 /2 ” 850 1470
80 3” 850 1470
1) Available for forged only
When ordering please specify main valve, secondary valve, position (A, B, C, D, E or F) and angle (1, 2, 3 or 4) (as shown in drawings below).
A B C
D E F
1 2
TD 456-192
2.4.371
This page is intentionally left blank
2.5 Double seal valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
SMP-BC Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.374
SMP-BCA Mixproof Valve with PTFE Diaphragm . . . . . . . . . . . . . . . . . . . . . 2.5.384
Price lists
SMP-BC Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.390
SMP-BCA Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.396
SMP-BC Mixproof Valve Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BC Mixproof Valve
Concept
SMP-BC is a sanitary pneumatic seat valve, designed for safety and
leak detection when two different products flow through only one valve.
The valve is often used as a part in CIP return lines or other systems
not experiencing pressure spikes offering leakage detection for greater
safety.
Working principle
SMP-BC is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve is fitted with two small pneumatic normally open (NO) valves,
a detecting valve and a CIP-valve.
The valve plug (the upper plug in a change-over valve) has two seals,
forming a leakage chamber under atmospheric pressure between
them. Leaking product flows into the leakage chamber and is
discharged through the detecting valve. SMP-BC can be cleaned by
CIP by supplying compressed air to the actuator (see fig. 1). During
cleaning of the valve, flow pattern against the closing direction of the
valve plug makes SMP-BC insensitive to water hammer.
.
Valve body combination
20 30
11 12 21 22
2309-0000
111 112
2.5.374
Double seal valves SMP-BC Mixproof Valve
Operation/cleaning
a a
a a
a a
a a
a a
a
2309-0001 2309-0002
2309-0003
A B
A) CIP in B) CIP out
2.5.375
SMP-BC Mixproof Valve Double seal valves
TD 430-019
TD 430-012
2.5
TD 430-011
TD 430-018
TD 430-010
TD 430-016
2.5.376
Double seal valves SMP-BC Mixproof Valve
Upper plug max. product pressure without leakage, as a function of support air:
2309-0013
E
2309-0014
P2 P2
7 7
P1
6 6 P1 P1
5 5
D 2309-0034
A
4 4
B C
3 3
2
B
2
1 1
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2309-0016
2309-0015
P2 P2
7 7
D P1
6 6 P1 P1
5 2309-0034
5 A
C 4
4
3
3
B 2
2
1
1
0
A 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.377
SMP-BC Mixproof Valve Double seal valves
Upper plug max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air Pressure Pair [bar] Air Pressure Pair [bar] F AIR - FSPRING
10 10
A
2309-0017
A C
2309-0018
2.5 9 9 P1
D D
8 8
C P2
7 7 2309-0035
B B
6 6
5 5
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Support air Pair [bar] Support air Pair [bar] FAIR - FSPRING
10 10
2309-0020
2309-0019
9 9 P1
B
8 8
P2
7 7 2309-0035
6 6
A
5 5
A
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.378
Double seal valves SMP-BC Mixproof Valve
Upper plug (change over). Max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar] FAIR - FSPRING
10 9
2309-0021
2309-0022
9 8 P1
2.5
8 P1
B 7
P2
7
6 2309-0036
6
A 5
5 B
4
4
A
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar] FAIR - FSPRING
9 9
2309-0024
2309-0023
8 8 P1
D B
7 7 P1
C C P2
6 6
2309-0036
D A
5 5
B
4 4
3 3
A
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 0 2 4 6 8 10 12 14 16 18 20 22 24 26
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.379
SMP-BC Mixproof Valve Double seal valves
Upper plug (change over). Max. product pressure against which the valve can open, as a function of support air:
ø89 Actuator with standard spring ø89 actuator with strong spring
Support air Pair [bar] Support air Pair [bar] F AIR - FSPRING
9 9
2309-0025
2309-0026
2.5 8 8 P1
B
7 7 P1
A B P2
6 6
2309-0039
5 5
4 4
A
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Support air Pair [bar] Support air Pair [bar] FAIR - FSPRING
9 9
2309-0028
2309-0027
8 8 P1
E 7 P1
7
D P2
6 6
2309-0039
D
5 5
C
4 4
3 3
B C
2 2
1
A 1
B
0
A
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
A. DN40; ISO38 A. DN40/DN50; ISO38/ISO51
B. DN50; ISO51 B. DN65; ISO63.5
C. DN65; ISO63.5 C. DN80; ISO76.1
D. DN80; ISO76.1 D. DN100; ISO101.6
E. DN100; ISO101.6
Note! If actuator is supported by air on spring side; max allowable pressure is 300 kPa (3 bar)
2.5.380
Double seal valves SMP-BC Mixproof Valve
CIP/detecting valves. Max. product pressure without leakage, as a function of air pressure:
2309-0029
P
8
2.5
P
7 2309-0037
5
A
4
B
3
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Product pressure ∆P=P1-P2 [bar]
2.5.381
SMP-BC Mixproof Valve Double seal valves
Max. CIP pressure in leakage chamber without leakage to product area, as a function of product pressure.
ø89 Actuator with standard spring ø89 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10 PCIP
2309-0031
P2
2309-0030
2.5 9 9
B
8 8 P1
A 2309-0037
7 7
A
6 6
5 5
D C B
4 4
3 3
2 2
1
E
1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10 PCIP
2309-0033
2309-0032
P2
9 9
8 8 P1
A 2309-0037
7 7
6 6
A B
5 5
B
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
2.5.382
Double seal valves SMP-BC Mixproof Valve
Dimensions
F
H 2.5
F
A4
A3
1)
A2
A1
G
2)
C
OD
ID
2309-0006
C1
t
K J
G
E
1) CIP valve
E1
M
2309-0004
2309-0005 E M 2) Detecting valve
a. Shut-off valve. b. Divert valve. c. Top view
.
Dimensions (mm)
2.5.383
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BCA Mixproof Valve with PTFE Diaphragm
Concept
SMP-BCA is an aseptic double seat valve with PTFE diaphragm.
It is available as a stop- or divert valve. The valve is suited for
aseptic operating conditions such as high sterilisation temperatures.
SMP-BCA is specially designed for aseptic applications with the
highest hygienic demands.
Working principle
SMP-BCA is operated by means of compressed air. The valve
is a normally closed (NC) valve. Sterile stem sealing towards the
atmosphere is ensured by a special designed PTFE/rubber diaphragm
unit. The PTFE diaphragm does not allow product residues to build up
on the product contact surface. The product lines are separated by
two sealings and a sterile barrier chamber to avoid mixing of product
and to ensure immediate indication in case of a leak from one of the
plug seals. Two small pneumatic normally open (NO) valves control
flow to and from the sterile barrier chamber. The barrier chamber
must be clean and sterile when the main valve is closed.The lower
product lines on change over valves are separated by a single seal
plug, without sterile barrier chamber.
20 30
11 12 21 22
2309-0000
111 112
2.5.384
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
..
2.5.385
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
TD 440-038
TD 440-040
2.5
TD 440-037
TD 440-041
TD 440-039
TD 440-042
CIP chamber:
TD 440-043
TD 440-047
2.5.386
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
2. Upper plug. Max. product pressure P 2 against which the valve can open, as a function of air pressure.
3. Upper valve. Max. product pressure P 3 in upper valve body at which the valve can close.
F2 = Air - spring
F3 = Spring
2.5.387
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
5. Upper valve. Max. CIP pressure P CIP without leakage to product area as a function of product pressure below plug.
2.5.388
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
F2
H
2.5
F1
A4
A3
A2
A1
G
C
1)
OD
ID
C1
t
G
E
2)
E1
2311-0000
M
2311-0001 E M 2311-0002 K J
Dimensions (mm)
2.5.389
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612364811 2426 9612364816 2426 38 40 345 343 49.5
9612364812 2701 9612364817 2701 51 50 355 354 61.5
9612364813 3195 9612364818 3195 63.5 65 433 430 82.3
9612364814 4081 76.1 455 87.3
9612364819 4081 80 456 87.3
9612364815 5417 9612364820 5417 101.6 100 527 526 133.5
9612465602 8330 125 567 150
9612465604 9824 150 580 150
2.5.390
Double seal valves SMP-BC Mixproof
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
2.5
Item No. Item No. Size Dimension (mm) Body combination
EUR EUR
A2
Inch tube DIN tube Inch DIN E C 11
Inch DIN
9612928401 3096 9612928421 3157 38 40 413.5 413.0 49.5 101.6
9612928402 3312 9612928422 3311 51 50 421.8 422.0 61.5 102.0
9612928403 3956 9612928423 3956 63.5 65 508.2 508.0 82.3 124.1
9612928404 4944 76.1 536.1 87.3 128.6
9612928424 4944 80 546.5 87.3 134.1
9612928405 6983 9612928425 6962 101.6 100 610.5 631.2 133.5 166.0
12
9612928406 3296 9612928426 3236 38 40 413.5 413.0 49.5 101.6
9612928407 3443 9612928427 3443 51 50 421.8 422.0 61.5 102.0
9612928408 3941 9612928428 3941 63.5 65 508.2 508.0 82.3 124.1
9612928409 5037 76.1 536.1 87.3 128.6
9612928429 5037 80 546.5 87.3 134.1
9612928410 6915 9612928430 6915 101.6 100 610.5 631.2 133.5 166.0
21
9612928411 3296 9612928431 3236 38 40 413.5 413.0 49.5 101.6
9612928412 3443 9612928432 3443 51 50 421.8 422.0 61.5 102.0
9612928413 3941 9612928433 3941 63.5 65 508.2 508.0 82.3 124.1
9612928414 5037 76.1 536.1 87.3 128.6
9612928434 5037 80 546.5 87.3 134.1
9612928415 6915 9612928435 6915 101.6 100 610.5 631.2 133.5 166.0
TD 430-205
22
9612928416 3292 9612928436 3292 38 40 413.5 413.0 49.5 101.6
9612928417 3511 9612928437 3511 51 50 421.8 422.0 61.5 102.0
9612928418 4008 9612928438 4008 63.5 65 508.2 508.0 82.3 124.1
9612928419 5055 76.1 536.1 87.3 128.6
9612928439 5055 80 546.5 87.3 134.1
9612928420 7031 9612928440 7031 101.6 100 610.5 631.2 133.5 166.0
2.5.391
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
112
9612364911 7306 9612364916 7306 38 40 4856 486 90 80 49.5
9612364912 7957 9612364917 7957 51 50 506 506 102 84 61.5
9612364913 9178 9612364918 9178 63.5 65 616 616 124 108 82.3
9612364914 12128 76.1 651 129 115 87.3
9612364919 12128 80 667 129 120.5 87.3
9612364915 15874 9612364920 15874 101.6 100 752 752 157 150 133.5
2.5.392
Double seal valves SMP-BC Mixproof - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5252, 5249, 5267
PPL
2.5
Item No. Size Options
EUR
mm in DN Male parts
49 38 1.5 40 Male part standards (included in the price)
61 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
90 63.5 2.5 65
104 76.1 3 80
181 101.6 4 100
346 125 4.9
476 150 5.9
Please state which type of male
part you want and to which
outlet it should be connected.
Seals
0 Replacement to seals of Nitrile (NBR).
139 Replacement to seals of Fluorinated rubber (FPM).
Actuator
23 38-51 1.5-2 40-50 Replacement to stronger spring.
41 63.5-101.6 2.5-4 65100 Replacement to stronger spring.
259 38-51 1.5-2 40-50 Replacement to larger actuator.
38-101.6 1.5-4 40100 Other body combinations - on request.
Product code: 5249 Tools
3135302191 56 38-101.6 1.5-4 40100 Spanner.
9612454001 92 125-150 Spanner.
3135308001 323 38-101.6 1.5-4 40100 Service tool.
Product code: 5267 Tools
9612994801 442 38-51 1.5-2 40-50 Tool for seals on stop valve/change-over (upper plug).
9612994901 511 63.5 2.5 65 Tool for seals on stop valve/change-over (upper plug).
9612995001 671 76 3 80 Tool for seals on stop valve/change-over (upper plug).
9612995101 737 101.6 4 100 Tool for seals on stop valve/change-over (upper plug).
9612995201 833 125-150 Tool for seals on stop valve/change-over (upper plug).
9612994802 304 38-51 1.5-2 40-50 Tool for seal on lower plug on change-over valve.
9612994902 442 63.5 2.5 65 Tool for seal on lower plug on change-over valve.
9612995002 500 76.1 3 80 Tool for seal on lower plug on change-over valve.
9612995102 708 101.6 4 100 Tool for seal on lower plug on change-over valve.
* = On request
NOTE! Other options on request.
2.5.393
SMP-BC Mixproof - Options Double seal valves
Product code: 5716 Surface finish
2.5 PPL
Size Body combination
EUR
Inch DN Internal
(Product wetted parts)
mm in
Ra ≤ 0.8 μm
38 1.5 40 20/30 258
51 2 50 20/30 268
63.5 2.5 65 20/30 279
76.1 3 80 20/30 320
101.6 4 100 20/30 439
125 20/30 525
150 20/30 607
38 1.5 40 11/12 517
51 2 50 11/12 534
63.5 2.5 65 11/12 555
76.1 3 80 11/12 643
101.6 4 100 11/12 882
38 1.5 40 111/112 774
51 2 50 111/112 803
63.5 2.5 65 111/112 836
76.1 3 80 111/112 960
101.6 4 100 111/112 1320
2.5.394
Double seal valves SMP-BC Mixproof - Options
CIP installation kits
Product code: 5716
PPL
2.5
Item No. Valve type Options
EUR
Installation kit A for CIP and leakage connections for parallel valve (PVDF tubes)
9612417701 470 SMP-BC Contents:
1 x Pos. 2 Fitting PVDF female
1 x Pos. 3 Tube PVDF
OD/ID = 10/8, l = 1000
1 x Pos. 5 Fitting PVDF
Installation kit C for CIP and leakage connection of a single valve (stainless steel tube).
9612417801 555 SMP-BC Contents:
1 x Pos. 1 Welding male part
3 x Pos. 4 CIP leakage tube AISI 316L
OD/ID = 12/10
2.5.395
SMP-BCA Mixproof Double seal valves
Aseptic air-operated valve Material: 1.4404 (316L)
Product code: 5253 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612502511 3661 9612502516 3661 38 40 371 371 49.5
9612502512 3939 9612502517 3939 51 50 381 381 61.5
9612502513 4468 9612502518 4468 63.5 65 459 459 82.3
9612502514 4948 76.1 481 87.3
9612502519 4948 80 482 87.3
9612502515 6422 9612502520 6422 101.6 100 553 553 133.5
2.5.396
Double seal valves SMP-BCA Mixproof - Options
The aseptic air-operated valves not mentioned in the code
number sheets, should be ordered as below:
Product code: 5253
PPL
2.5
Item No. Size Options
EUR
Inch DN Male parts
mm in
50 38 1.5 40 Male part standards (included in the price)
62 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
92 63.5 2.5 65
106 76.1 3 80
185 101.6 4 100
2.5.397
SMP-BCA Mixproof - Options Double seal valves
The aseptic air-operated valves not mentioned in the code
number sheets, should be ordered as below:
Product code: 5249, 5267
2.5 PPL
Item No. Size Options
EUR
Product code: 5249 Inch DN Tools
mm in
3135302191 56 38-101.6 1.5-4 40100 Spanner.
3135308001 323 38-101.6 1.5-4 40100 Service tool.
Product code: 5267
9612994801 442 38-51 1.5-2 40-50 Tool for seals on stop valve/change-over (upper plug).
9612994901 511 63.5 2.5 65 Tool for seals on stop valve/change-over (upper plug).
9612995001 671 76 3 80 Tool for seals on stop valve/change-over (upper plug).
9612995101 737 101.6 4 100 Tool for seals on stop valve/change-over (upper plug).
9612994802 304 38-51 1.5-2 40-50 Tool for seal on lower plug on change-over valve.
9612994902 442 63.5 2.5 65 Tool for seal on lower plug on change-over valve.
9612995002 500 76.1 3 80 Tool for seal on lower plug on change-over valve.
9612995102 708 101.6 4 100 Tool for seal on lower plug on change-over valve.
2.5.398
2.6 Double seat valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.400
Unique Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.401
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.406
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.409
Unique Mixproof Tank Outlet Valve (Unique-TO) . . . . . . . . . . . . . . . . . . . . . . 2.6.412
Unique Mixproof Horizontal Tank Valve (Unique HT) . . . . . . . . . . . . . . . . . . . 2.6.417
Price lists
Unique Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.421
Unique SeatClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.423
Unique HighClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.425
Unique UltraClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.427
Unique Mixproof - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.429
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.430
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.431
Unique Mixproof Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.432
Unique Mixproof Horizontal Tank Valve (HT) . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.440
Tools for Unique Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.442
Valve Manifold Double seat valves
ky Customized Solutions
Alfa Laval Valve Manifold
2.6
General Information
As part of our valve program we also offer the service to supply
pre-manufactured valve manifolds based upon specific customer
requirements.
Application
Valve manifolds are widely used within the dairy, food, beverage
and brewery industries and provides easy on site installation and
connection to pipe connections.
Standard Design
• Welding Procedures according to EN 288-3.
• Orbital Welding wherever possible.
• All external pipe ends have welding ends each 100 mm long.
• Product wetted parts are AISI 316L/EPDM.
• Internal and external acid treatment and external glass blasting,
after the welding.
• Adjustable feet +/- 30 mm.
• Valves welded directly together wherever possible.
• Access allowed for in the design to enable service access.
• Surface roughness (app. Ra 1,6 micron).
Options
• Connections welded on to the external pipe ends.
• Polished surfaces
•
. Cat walk for service access.
• Internal air distribution.
• Internal wiring and junction box.
• PLC equipment / master gateway etc.
• Special frame design etc.
• Dummy bodies for future expansion.
2318-0000
2.6.400
Double seat valves Unique Mixproof Valve
Concept
The Unique Mixproof Valve is designed with user flexibility in mind.
The customer can choose additional options as required individually;
for example higher hygiene demands or higher resistance against
physically tough conditions. Please see next page for a graphic
overview of the modularity of the Unique Mixproof Valve.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them under atmospheric pressure during every working
condition. In case of rare accidental leaking of product, this will flow
into the leakage chamber and be discharged through the leakage
outlet. When the valve is open, the leakage chamber is closed. The
product can then flow from one line to the other.
The valve can be cleaned and water hammer protected to any level
according to the needs in the specific process (see next page). There
is virtually no spillage of product when operating the valve.
O C T O B E R 2008
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
22-00 22-90
2313-0034
2.6.401
Unique Mixproof Valve Double seat valves
2313-0033
Standard configurations
To assist you in the selection we have included some standard
configurations:
- Unique Basic
2313-0031 - Unique SeatClean
The Unique Mixproof concept offers balanced and unbalanced - Unique HighClean
plugs, seat lift, CIP for the plugs and leakage chambers and any - Unique UltraClean
combination in between. You can either choose these directly or add additional features
1. ISO 51 (2”)/ISO 76.1 (3”), 11-90, with spiral clean on lower ensuring that the valve suits your specific needs.
unbalanced plug, group 3 basic actuator incl. seat lift and seat Unique Basic has the basic components, providing significant safety
push and leakage detection.
2. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
- Actuator without seatlift.
actuator incl. seat lift and seat push
- Unbalanced plugs.
3. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
- No SpiralClean of leakage chamber or plugs.
actuator incl. seat lift and seat push
4. ISO 63.5 (2½”), 22-90, with spiral clean on leakage chamber, Unique SeatClean meets the typical demands of a process valve in
unbalanced plugs, group 5 basic actuator the food and drink industry.
5. ISO 63.5 (2½”), 22-90, with lower balanced plug, group 4 basic - Actuator with seat lift integrated.
actuator incl. seat lift and seat push - Balanced lower plug, Unbalanced upper plug.
- No SpiralClean of leakage chamber or plugs.
Balancing flexibility Unique HighClean is sure to meet your processing needs when
1 2 3 dealing with sticky products or if no recontamination can be accepted
at all.
- Actuator without seatlift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber as well as of upper and lower plug.
Unique UltraClean meets the highest demands for hygienic
processing. It has:
- Actuator with seat lift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber, upper and lower plug.
2313-0032
Options
1. Lower balanced plug
- Male parts or clamp liners in accordance with required standard.
2. Upper balanced plug
- Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
3. Upper and lower balanced plugs
- Side indication for detection of upper seat lift
- Product wetted seals in HNBR, NBR or FPM
- Various internal/external surface finish
- 3A (sanitary standard) on request
- Mixed housing
2.6.402
Double seat valves Unique Mixproof Valve
TD 449-001
Lower body size: . . . . .DN/OD 76.1mm. Balanced lower plug.
Capacity = 20 m3/h.
Between bodies:. . . . . .Capacity = 15 m3/h
Result: 2.6
From fig. 3, ∆p = 7.5 kPa through upper body.
.
From fig. 4, ∆p = 2 kPa through lower body.
TD 449-007
TD 449-002
B
C
TD 449-108
Fig. 5. Pressure drop/capacity diagram, between bodies. Fig.7 Pressure drop/capacity diagram between bodies
Full lines: Balanced. Balanced and unbalanced plugs, DN 125, DN 150
Dotted lines: Unbalanced.
2.6.403
Unique Mixproof Valve Double seat valves
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
Kv-value
Upper Seat-lift [m3/h] 1.5 1.5 2.5 2.5 3.1 1.5 1.5 2.5 2.5 3.1 3.7 3.7
Lower Seat-lift [m3/h] 0.9 0.9 1.9 1.9 2.5 0.9 0.9 1.9 1.9 2.5 3.1 3.1
Air consumption
Upper Seat-lift * [n litre] 0.2 0.2 0.4 0.4 0.62 0.2 0.2 0.4 0.4 0.62 0.62 0.62
2.6
Lower Seat-lift * [n litre] 1.1 1.1 0.13 0.13 0.21 1.1 1.1 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 0.86 0.86 1.63 1.63 2.79 0.86 0.86 1.62 1.62 2.79 2.79 2.79
Kv-value - SpiralClean
Spindle CIP [m3/h] 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
External CIP of leakage chamber [m3/h] 0.25 0.25 0.29 0.29 0.29 0.25 0.25 0.29 0.29 0.29 0.29 0.29
TD900074-1
Note Q = Kv ·√∆ p
* [n litre] = volume at atmospheric pressure Q = CIP - flow (m3/h).
Recommended min. pressure for SpiralClean: 2 bar. Kv = Kv value from the above table.
Formula to estimate CIP flow during seat lift: ∆ p = CIP pressure (bar).
(for liquids with comparable viscosity and density to water):
Actuator
2.6.404
Double seat valves Unique Mixproof Valve
øD
F1
AC/3
L
AC/2 2.6
AC/1
t
OD M
ID
C
OD
ID
M
t
E
F2
2303-0000
B
Dimensions (mm)
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
*A - BasicClean 530 575 699 699 899 530 575 699 699 899 993 993
*A - SeatClean 530 575 670 670 791 530 575 670 670 791 895 895
*A - HighClean + UltraClean 611 656 760 760 922 611 656 760 760 922 1026 1026
B 170 220 220 220 300 170 220 220 220 300 300 300
**C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 151 176
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 129 154
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 125 150
t 1.6 1.6 1.6 1.6 2.0 1.5 1.5 2.0 2.0 2.0 2.0 2.0
E - Basic/SeatClean 100 121 149 142 177 99 119 146 138 176 215 202.5
E - HighClean/UltraClean 144 165 200 193 248 143 163 197 189 247 286 273.5
F1 31.5 31.5 38 38 59 31.5 31.5 38 38 59 59 59
F2 5 5 5 5 5 5 5 5 5 5 5 5
øD - Basic 120 120 186 186 186 120 120 186 186 186 186 186
øD - SeatClean, HighClean and UltraClean 120 120 157 157 186 120 120 157 157 186 186 186
L - Basic 230 230 281 281 379 230 230 281 281 379 379 379
L - SeatClean, HighClean and UltraClean 230 230 252 252 281 230 230 252 252 281 281 281
M/ISO clamp 21 21 21 21 21
M/DIN clamp 21 21 21 21 21 28 28
M/ISO male 21 21 21 21 21
M/DIN male 22 23 25 25 30 46 50
M/SMS male 20 20 24 24 35
M/BS male 22 22 22 22 27
Weight (kg) - Basic 13.5 15 24 24 34 13.5 15 24 24 34 44 45
Weight (kg) - SeatClean 13.5 15 24 24 34 13.5 15 24 24 34 47 48
Weight (kg) - High-/UltraClean 14.5 16 27 27 38 14.5 16 27 27 38 51 52
TD900074-1
Note! * For the A-measure if different upper/lower body sizes, please refer to Anytime configurator or contact Alfa Laval..
** The measure C can always be calculated by the formula C = ½IDupper + ½IDlower + 26 mm.
2.6.405
Unique Mixproof Large Particle Valve Double seat valves
Concept
This Unique Mixproof LP valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 1¾" (45 mm) or products with high viscosity.
Working principle
Unique Mixproof LP is remote-controlled by means of compressed air.
The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination.
The 6” valve is as standard also equipped with balanced lower plug
to protect against the effects of high pressure and water hammer.
The 4” valve is, in order to accommodate 1½” (45mm) particles, not
supplied with balanced lower plug. The 4” is however as standard
equipped with a boost actuator to accommodate a product pressure
of up to 10 bar.
.
Technical Data Materials
Max. product pressure: .1000 kPa (10 bar) Product wetted steel
Min. product pressure: .Full vacuum. parts: . . . . . . . . . . . . 1.4404 (316L)
Temperature range: . . . .-5 °C to +125 °C (Depending on elastomer Other steel parts: . . . . 1.4301 (304)
type) External surface finish . Semi-bright (blasted)
Air pressure: . . . . . . . .Max. 8 bar Internal surface finish . . Bright (polished), Ra < 1.6 µm
Product wetted parts: . EPDM
.
Other seals:
CIP seals: . . . . . . . . . EPDM
Actuator seals: . . . . . . NBR
Guide strips . . . . . . . . PTFE
2.6.406
Double seat valves Unique Mixproof Large Particle Valve
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
- Side indication for detection of upper seat lift 2.6
TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.407
Unique Mixproof Large Particle Valve Double seat valves
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 2.9 6.0
2.6 Air consumption
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/2 AC/1
A
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
E
F2
TD 482-020
TD 482-019 TD 482-022
F2
TD 482-021
B B
4” 6”
4” 6”
2.6.408
Double seat valves Unique Mixproof Large Particle Valve
Concept
This Unique Mixproof LP-F valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 45 mm or products with high viscosity.
Additional to the Unique Mixproof Large Particle valve (LP) the LP-F
is equipped with a lower flush to enable 100% cleanability of the lip
seal in the lower sealing element through seat-lift cleaning alone. This
an improved performance compared to Spiral clean on the lower plug
and reduces the need for additional utility installations for external CIP.
Working Principle
Unique Mixproof LP-F is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination. The 6” valve is as standard also equipped
with balanced lower plug to protect against the effects of high pressure
and water hammer. The 4” valve is, in order to accommodate 45mm
particles, not supplied with balanced lower plug. The 4” is however as
standard equipped with a boost actuator to accommodate a product
pressure of up to 10 bar. When seat lift of the lower plug is performed
the valve will simultaneously clean the lower plug seal as well as the
.
lover sealing element lip seal.
2.6.409
Unique Mixproof Large Particle Valve Double seat valves
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
2.6
- Side indication for detection of upper seat lift TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.410
Double seat valves Unique Mixproof Large Particle Valve
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 3.9 8.9
Air consumption 2.6
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions [mm]
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/1
A
AC/2
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
F2
TD 482-016
E
F2
TD 482-015
TD 482-017 TD 482-018
B B
4” 4” 6” 6”
2.6.411
Unique Mixproof Tank Outlet Valve Double seat valves
Concept
The exceptional concept of this mixproof valve is characterized by
excellent unmatched flexibility - yet still being very simple. The modular
design gives you the perfect valve for your exact needs in all mixproof
tank outlet operations allowing two different products in pipeline and
tank.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber.
In the leakage chamber there is only atmospheric pressure during
every working condition. In case of rare accidental leaking of product,
this will flow into the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed. The product can then flow from tank to pipeline.
The valve is water hammer protected in the pipeline due to the
balanced plug that prevent the plug from closing too fast, when closing
in the direction of product flow.
The valve can be cleaned to any level according to the needs in
the specific process. There is virtually no spillage of product when
operating the valve.
Other seals:
O C T O B E R 2008
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
Type 20 Type 30
2.6.412
Double seat valves Unique Mixproof Tank Outlet Valve
.
Fig. 1
2306-0000
1. DN50 with tank flange, group 3 actuator including seat lift and
seat push
A D
2. ISO63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift and seat push C
3. ISO76.1 (3”) with spiral on upper balanced plug and tank flange,
group 5 basic actuator including seat lift and seat push
B
4. DN150 with spiralclean on leakage chamber upper balanced plug
and group 4 basic actuator 2306-0004
5. ISO 63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift A. SMP-TO tank flange
B. Unique Mixproof TO valve
Unique-TO hygienic flexibility (spiral clean options) C. Conversion flange
1 2 3 D. O-ring for conversion flange
When Unique-TO is mounted on a SMP-TO flange via the Alfa Laval
conversion flange add 28 mm to valve height dimensions (A1-A4)
2306-0001
2.6.413
Unique Mixproof Tank Outlet Valve Double seat valves
30
TD 449-230
TD 449-228
1
6.
/7
20
80
DN
.6
01
0/1
10
5
DN
3.
/6
65
DN
1
/5
50
10
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h]
TD 449-229
Note!
For the diagrams the following applies:
Medium: Water (20° C)
2.6.414
Double seat valves Unique Mixproof Tank Outlet Valve
Longstroke
Size DN/OD DN
DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
Air consumption for Balanced Seat-lift
0.20 0.40 0.40 0.62 0.20 0.40 0.40 0.62 0.62 0.62 0.40 0.40 0.40 0.40
Litre = volume at atmosphere pressure 2.6
Air consumption for Tank Seat-lift
1.10 0.13 0.13 0.21 1.10 0.13 0.13 0.21 0.21 0.21 0.13 0.13 0.13 0.13
Litre = volume at atmosphere pressure
Air consumption for Main Movement
0.86 1.63 1.63 2.79 0.86 1.62 1.62 2.79 2.79 2.79 1.63 1.63 1.62 1.62
Litre = volume at atmosphere pressure
Kv-value for Balanced CIP Seat-lift
1.50 2.50 2.50 1.90 1.50 2.50 2.50 1.90 3.70 3.70 2.50 2.50 2.50 2.50
[m3/h]
Kv-value for Tank Seat-lift
0.90 1.90 1.90 1.40 0.90 1.90 1.90 1.40 3.10 3.10 1.90 1.90 1.90 1.90
[m3/h]
Kv-value for SpiralClean Spindle CIP
0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
[m3/h]
Kv-value for SpiralClean External CIP in
0.25 0.29 0.29 0.29 0.25 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
leakage chamber [m3/h]
Note:
Recommended min. pressure for SpiralClean: 2 bar.
2.6.415
Unique Mixproof Tank Outlet Valve Double seat valves
G
T2
M
E H
E
OD1
ID1
OD1
ID1
2.6
T1
T1
A4
A3
A2
A1
L
F1
F1
øD øD
2306-0002 2306-0003
A1 + A2 = Min. clearance to allow that actuator and internal valve parts can be lifted out of the valve body. If ThinkTop is mounted, add 180 mm.
Longstroke
Size DN/OD DN DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
A1 min. dimension. Unique-TO 579 646 659 753 577 652 667 755 805 890 700 713 706 721
A1 min. dimension. Unique-TO with external cleaning 616 686 699 813 614 692 707 815 865 --- 740 753 746 761
A2 min. dimension Unique-TO 588 655 668 762 586 661 676 764 814 899 709 722 715 730
A2 min. dimension Unique-TO with external cleaning 625 695 708 822 623 701 716 824 874 --- 749 762 755 770
A3 Unique-TO 468 526 526 594 468 526 526 594 620 680 575 575 575 575
A3 Unique-TO with external cleaning 505 566 566 654 505 566 566 654 680 --- 615 615 615 615
A4 Unique-TO 477 535 535 603 477 535 535 603 629 689 584 584 584 584
A4 Unique-TO with external cleaning 514 575 575 663 514 575 575 663 689 --- 624 624 624 624
B 220 220 220 300 220 220 220 300 300 300 220 220 220 220
OD1 51 63.5 76.1 101.6 53 70 85 104 129 154 63.5 76.1 70 85
ID1 47.8 60.3 72.9 97.6 50 66 81 100 125 150 60.3 72.9 66 81
t1 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
E 36.9 43.2 49.5 61.8 38 46 53.5 63 75.5 88 43.2 49.5 46 53.5
F1 31.5 38 38 59 31.5 38 38 59 59 59 59 59 59 59
F2 (Tank plug) 5 5 5 5 5 5 5 5 5 5 5 5 5 5
G 40 40 40 40 40 40 40 40 40 40 40 40 40 40
H 31 31 31 31 31 31 31 31 31 31 31 31 31 31
øD 120 157 157 186 120 157 157 186 186 186 186 186 186 186
L 230 252 252 281 230 252 252 281 281 281 281 281 281 281
OD2 51 63.5 76.1 101.6 53 70 85 104 129 129 63.5 76.1 70 85
ID2 47.8 60.3 72.9 97.6 50 66 81 100 125 125 60.3 72.9 66 81
t2 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
øJ 159 199 199 199 159 199 199 199 199 199 199 199 199 199
øK 155 195 195 195 155 195 195 195 195 195 195 195 195 195
M/ISO clamp 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN clamp --- --- --- --- 21 21 21 21 28 28 --- --- 21 21
M/ISO male 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN male --- --- --- --- 23 25 25 30 46 50 --- --- 25 25
M/SMS male 20 24 24 35 --- --- --- --- --- --- 24 24 --- ---
M/BS male 22 22 22 27 --- --- --- --- --- --- 22 22 --- ---
Weight [kg]* Unique TO 12.5 22.5 22.5 33 12.5 22.5 22.5 33 36 38 28 28 28 28
Weight [kg]* Unique TO with external cleaning 13 23.5 23.5 34 13 23.5 23.5 34 37 --- 29 29 29 29
* = without tank flange
2.6.416
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
Concept
This Unique Mixproof HT Valve is specially designed for horizontal
mounting on the side of a tank or as a space-saving alternative at
the bottom of a cone-formed tank. Based on the well proven and
exceptionally versatile principle of the Unique Mixproof valves, this
horizontal mixproof tank valve features many of the same components,
such as the actuator, yoke and seals, and therefore the same spare
parts. This provides the benefits of easy serviceability and low total
cost of ownership.
Standard design
The Unique Mixproof HT valve, which can be fitted with any level of
sensing and control. It is as standard supplied with seat lift, which
enables handling of two different products at the same time, or safe
handling of one product while seat-lift cleaning operations are being
conducted in the other portion of the valve – all without any risk of
cross-contamination.
The double tangential design of the valve body ensures full drainability,
especially when the valve is mounted at the bottom of a flat-bottomed
tank.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure in pipeline: . . . 1000 kPa (10 bar) Product wetted steel parts: . . . . . . . . 1.4404 (316L).
Min. product pressure: . . . . . . . . . . Full vacuum. Other steel parts: . . . . . . . . . . . . . . 1.4301 (304).
Temperature range: . . . . . . . . . . . . . -5°C to +125°C (depending External surface finish . . . . . . . . . . . Semi-bright (blasted)
on rubber quality) Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 1.6 µm
Air pressure: . . . . . . . . . . . . . . . . . .Max. 8 bar (800 kPa). Product wetted seals: . . . . . . . . . . . EPDM.
.
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . EPDM
Actuator seals: . . . . . . . . . . . . . . . . NBR
Guide strips: . . . . . . . . . . . . . . . . . PTFE
2317-0000
Note: to determine the valve body configuration (TR or TL) please face
the top of the actuator.
2.6.417
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
The 4” and 6” models feature a 45-mm opening, which enables the D. Filter house
passage of very large particles or efficient handling of high viscosity
fluids. D
2317-0035
fig. 1
Opening pressure in
Size Max. size of particle Max. tank pressure Actuator size Actuator size
pipe line at 6 bar air
Inch (mm) (bar) 4-Basic (ø157x254) 5-Basic (ø185x280)
pressure (kPa)
2½” 32 5.9 Standard 1000
3” 32 5.9 Standard 1000
4” 45 5.9 Long stroke 1000
6” 32 2.6/1.9* 1000
6” 45 1.9 Long stroke 1000
Notes:
Max. pressure in tank means that a higher pressure in tank will open the valve.
It is possible to open with 10 bar (1000 kPa) in pipe line.
When closing the valve the pressure can not be higher than "Max. Tank pressure".
* Max. tank pressure seat push tank plug.
2.6.418
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
Unique Mixproof Horizontal Tank Valve - to tank Unique Mixproof Horizontal Tank Valve - straight through
∆ p [kPa] ∆ p [kPa]
700 350
2317-0031
2317-0030
600 300
2.5″ 3″ 2.5″ 3″ 2.6
500 250
400 200
300 150
4″
4″
200 100
6″ 6″
100 50
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Q[m³/h] Q[m³/h]
Unique Mixproof Horizontal Tank Valve - from tank
∆ p [kPa]
700
2317-0032
600
2.5″
3″
500
400
4″
300
200
6″
100
0
0 20 40 60 80 100 120
Q[m³/h]
Longstroke
Size DN/OD
DN/OD
ISO 2½” 3” 4” 6” 6”
Kv-value
Upper Seat-lift [m3/h] 2.5 2.5 3.1 7.1 7.1
Lower Seat-lift (tank seat lift) [m3/h] 11.5 11.5 34.1 80.5 80.5
Air consumption
Upper Seat-lift * [n litre] 0.4 0.4 0.62 0.62 0.62
Lower Seat-lift (tank seat lift) * [n litre] 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 1.62 1.62 3.54 3.54 3.54
Kv-value - SpiralClean
External CIP in leakage chamber [m3/h] 1.52 1.52 1.52 1.52 1.52
Note
* [n litre] = volume at atmospheric pressure
Recommended min. pressure for External CIP in leakage champer 3
bar.
2.6.419
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
G A*
M B A
Z
˚ P
15
OD
t
2.6 L
X
ID
K
Q
øD
H E
N
˚ Y
V
2317-0001
6" 6"
Size 2.5" 3" 4"
(75 mm) stroke (59 mm) stroke
A 735 759 977 1088 1088
A* 867 904 1155 1329 1329
B 220 220 300 420 420
OD 63.5 76.1 101.6 154.2 154.2
ID 60.3 72.9 97.6 146.86 146.86
t 1.6 1.6 2 3.67 3.67
øD 186 186 186 186 186
E 70.9 77.2 92.2 129.5 129.5
F1 38 38 75 75 59
F2 (Tank plug) 10 10 10 10 10
G 15.9 15.9 38.1 44.5 44.5
H 281 291 364 423 423
J 246 252 317 359 359
K 153 158 215 307 307
L 252 252 379 379 379
N 152 170 210 283 283
P 89.3 101.9 126.6 180 180
Q 15.9 15.9 38.1 44.5 44.5
S 180 180 180 180 180
V° 0-67° 0-60° 0-53° 0-49° 0-53°
X 38,3 36,6 52,6 93,8 93,8
Y 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule
Z 4" 4" 6" 10" 10"
M/Tri-clamp 21 21 21 38.56 38.56
Weight (kg) 13.0 14.2 43.1 87.6 87.6
2.6.420
Double seat valves Unique Basic
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.421
Unique Basic Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.422
Double seat valves Unique SeatClean
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Balanced lower plug Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.423
Unique SeatClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
No SpiralClean Connection: ISO/DIN Welding ends
Balanced lower plug Seals: EPDM
Upper and lower seat lift Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.424
Double seat valves Unique HighClean
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.425
Unique HighClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.426
Double seat valves Unique UltraClean
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.427
Unique UltraClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.428
Double seat valves Unique Mixproof - Options
Air-operated valves
Product code: 5267, 5716, 5416
PPL
Item No. Size Options
EUR 2.6
Product code: 5267 Inch DIN Installation kit B (inlet) for upper/lower sealing element or leakage chamber
3135707466 309 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for upper/lower sealing element
3135710053 70 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 51 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 63 Product code: 5416 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 192 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 146 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
2.6.429
Unique Mixproof Large Particle Valve (Unique LP) Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096502 10298 9614096512 10390 9614096522 10298 9614096532 10390 4" 90°
9614096542 13928 9614096552 14138 9614096562 13928 9614096572 14138 6” 90°
TD449-382
9614096503 10298 9614096513 10390 9614096523 10298 9614096533 10390 4" 180°
9614096543 13928 9614096553 14138 9614096563 13928 9614096573 14138 6” 180°
TD449-383
9614096504 10298 9614096514 10390 9614096524 10298 9614096534 10390 4" 270°
9614096544 13928 9614096554 14138 9614096564 13928 9614096574 14138 6” 270°
TD449-384
12-3 Ports
9614096505 10388 9614096515 10478 9614096525 10388 9614096535 10478 4" 00°
9614096545 14083 9614096555 14293 9614096565 14083 9614096575 14293 6” 00°
TD449-385
9614096506 10388 9614096516 10478 9614096526 10388 9614096536 10478 4" 90°
9614096546 14083 9614096556 14293 9614096566 14083 9614096576 14293 6” 90°
TD449-386
21-3 Ports
9614096507 10198 9614096517 10290 9614096527 10198 9614096537 10290 4" 00°
9614096547 13849 9614096557 14060 9614096567 13849 9614096577 14060 6” 00°
TD449-387
9614096508 10388 9614096518 10478 9614096528 10388 9614096538 10478 4" 90°
9614096548 14083 9614096558 14293 9614096568 14083 9614096578 14293 6” 90°
TD449-388
22-4 Ports
9614096509 10577 9614096519 10669 9614096529 10577 9614096539 10669 4" 00°
9614096549 14318 9614096559 14528 9614096569 14318 9614096579 14528 6” 00°
TD449-389
9614096510 10577 9614096520 10669 9614096530 10577 9614096540 10669 4" 90°
9614096550 14318 9614096560 14528 9614096570 14318 9614096580 14528 6” 90°
TD449-390
2.6.430
Double seat valves Unique Mixproof Large Particle Valve (Unique LP-F)
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096602 12044 9614096612 12134 9614096622 12044 9614096632 12134 4" 90°
9614096642 16049 9614096652 16260 9614096662 16049 9614096672 16260 6” 90°
TD449-382
9614096603 12044 9614096613 12134 9614096623 12044 9614096633 12134 4" 180°
9614096643 16049 9614096653 16260 9614096663 16049 9614096673 16260 6” 180°
TD449-383
9614096604 12044 9614096614 12134 9614096624 12044 9614096634 12134 4" 270°
9614096644 16049 9614096654 16260 9614096664 16049 9614096674 16260 6” 270°
TD449-384
12-3 Ports
9614096605 12132 9614096615 12224 9614096625 12132 9614096635 12224 4" 00°
9614096645 16205 9614096655 16415 9614096665 16205 9614096675 16415 6” 00°
TD449-385
9614096606 12132 9614096616 12224 9614096626 12132 9614096636 12224 4" 90°
9614096646 16205 9614096656 16415 9614096666 16205 9614096676 16415 6” 90°
TD449-386
21-3 Ports
9614096607 11944 9614096617 12035 9614096627 11944 9614096637 12035 4" 00°
9614096647 15971 9614096657 16181 9614096667 15971 9614096677 16181 6” 00°
TD449-387
9614096608 12132 9614096618 12224 9614096628 12132 9614096638 12224 4" 90°
9614096648 16205 9614096658 16415 9614096668 16205 9614096678 16415 6” 90°
TD449-388
22-4 Ports
9614096609 12322 9614096619 12414 9614096629 12322 9614096639 12414 4" 00°
9614096649 16440 9614096659 16650 9614096669 16440 9614096679 16650 6” 00°
TD449-389
9614096610 12322 9614096620 12414 9614096630 12322 9614096640 12414 4" 90°
9614096650 16440 9614096660 16650 9614096670 16440 9614096680 16650 6” 90°
TD449-390
2.6.431
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003302 4481 51 ø9 4.0 468 67.9 110 ø120
9613003304 5418 63.5 ø15 4.5 526 74.2 110 ø157
9613003308 6124 76.1 ø15 4.5 526 80.5 110 ø157
9613003314 8309 101.6 ø15 3.5 565 92.5 150 ø157
20 - long stroke
9613003305 6367 63.5 ø31 6.0 575 74.2 110 ø186
9613003309 7051 76.1 ø31 6.0 575 80.5 110 ø186
9613003311 8461 101.6 ø31 4.5 594 92.8 150 ø186
30 - long stroke
9613003306 6531 63.5 ø31 6.0 575 74.2 110 ø186
9613003310 7237 76.1 ø31 6.0 575 80.5 110 ø186
9613003312 8755 101.6 ø31 4.5 594 92.8 150 ø186
2.6.432
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.433
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.434
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003316 4481 DN50 ø9 4.0 468 69.0 110 ø120
9613003318 5418 DN65 ø15 4.5 526 77.0 110 ø157
9613003322 6124 DN80 ø15 4.5 526 84.5 110 ø157
9613003328 8309 DN100 ø15 3.5 565 94.0 150 ø157
9613003330 10895 DN125 ø33 3.5 620 106.5 150 ø186
9613003334 12436 DN150 ø33 3.5 680 119.0 150 ø186
20 - long stroke
9613003319 6367 DN65 ø31 6.0 575 77.0 110 ø186
9613003323 7051 DN80 ø31 6.0 575 84.5 110 ø186
9613003325 8461 DN100 ø31 4.5 594 94.0 150 ø186
30 - long stroke
9613003320 6531 DN65 ø31 6.0 575 77.0 110 ø186
9613003324 7237 DN80 ø31 6.0 575 84.5 110 ø186
9613003326 8755 DN100 ø31 4.5 594 94.0 150 ø186
2.6.435
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.436
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.437
Unique Mixproof Tank Outlet Valve Double seat valves
Product code: 5269
PPL
Item No. Size Dimension (mm)
2.6 EUR
Inch DIN ØD H Tank flange
9613099101 304 51 DN50 ø159 31
9613099201 374 63.5-76.1 DN65-DN80 ø199 31
9613099301 475 101.6 DN100-DN150 ø199 31
PPL
Item No. Valve body port Dimension (mm)
EUR
Inch DIN OD/ID x t H Stub flange
9613004701 509 51 51/47.8 x 1.6 40
9613004702 509 DN50 53/50 x 1.5 40
9613004801 610 63.5 63.5/60.3 x 1.6 40
9613004802 610 DN65 70/66 x 2 40
9613004803 610 63.5 76.1/72.9 x 1.6 40
9613004804 610 DN65 85/81 x 2 40
9613004803 610 76.1 76.1/72.9 x 1.6 40
9613004804 610 DN80 85/81 x 2 40
9613004901 678 101.6 101.6/97.6 x 2 40
9613004902 678 DN100 104/100 x 2 40
9613005001 678 DN125 129/125 x 2 40
9613005001 678 DN150 129/125 x 2 40
Inch DIN ØC H Unique blind flange
9613004102 * 38 DN40 71.8 20
ØC
9613004103 320 51 DN50 84.0 20
9613004104 320 63.5-76.1 DN65-80 109.5 20
H
* = On request
** = Note! If Unique-To is mounted on a SMP-TO Tank flange ad 28 mm to valve height dimensions (A1 - A5) See also PD-sheets for Unique To.
Observe welding instructions for welding the flange in instruction manual.
2.6.438
Double seat valves Unique Mixproof Tank Outlet - Options
Air-operated valves
Product code: 5267, 5716, 5416
PPL
Item No. Size Options
EUR 2.6
Product code: 5267 Inch DIN Installation kit B (inlet) for sealing element or leakage chamber
3135707466 309 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for sealing element
3135710053 70 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 51 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 63 Product code: 5416 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 192 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 146 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
Product code: 5267 Installation kit H
9613055703 291 Contents:
1 x pos. 1: DIN union DN10.
1 x pos. 2: 12 mm CIP pipe long.
1 x pos. 3: 12 mm CIP pipe.
3135707466 309 Contents: H2
1 x pos. 4: Hose PTFE with stainless steel weave.
1 x pos. 5: Welding socket.
2.6.439
Unique Mixproof Horizontal Tank Valve (HT) Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper plug Inside surface finish: Polished, Ra <1.6 µm
Product code: 5267 Outside surface finish: Blasted
Automation: Pneumatic NC
* = 75 mm stroke
** = 59 mm stroke
2.6.440
Double seat valves Unique Mixproof Horizontal Tank Valve (HT) - Options
Air-operated valves
Product code: 5267
2317-0093
2.6.441
Tools for Unique Mixproof Double seat valves
Product code: 5267
2.6.442
Double seat valves Tools for Unique Mixproof
Product code: 5267
Item No. PPL Item No. PPL Item No. PPL Item No. PPL 2.6
EUR EUR EUR EUR
2” + 2½” 3” 4” 6”
Seat ø81.3 Seat ø81.3 Seat ø115.3 Seat ø206.1
Tools for axial sealing, balanced plug
9613050507 9613050510
9613426009 9613426010
2.6.443
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2.7 Regulating valves
Regulating valves from Alfa Laval are the ideal choice whether you are looking for the
perfect flow control or constant pressure.
Product leaflets
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.446
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.451
CPM Constant-Pressure Modulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.456
SB Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.460
Price lists
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.462
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.463
CPMI-2, CMPI-D60, CPMO-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.466
CPMI-2, CMPI-D60, CPMO-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.468
Unique RV-ST Regulating valves
2.7
Concept
Unique RV-ST is the third generation of Alfa Laval single seat regulating
valves designed to meet the highest process demands of hygiene
and safety. Built on a well-proven, platform from an installed base
of more than one million valves, it is ideal for high volume, sanitary
liquid processing applications where precision control of flow rate or
pressure is required.
Working principle
The valve is remote-controlled by a digital electro-pneumatic process
controller. It has few and simple moveable parts which results in a
very reliable valve.
2.7.446
Regulating valves Unique RV-ST
Standard design
Designed to deliver years of reliable performance, it features a broad selection of stainless steel, tapered valve stems along with the Unique actuator to
ensure an outstanding degree of precise product control. Rugged and long-lasting plastic stem bushings eliminate metal-to-metal galling. The stems
are threaded to the actuator shaft, eliminating the coupling between the stem and the actuator, thereby ensuring proper alignment. The plug seal is a
standard seal used for the entire Unique Series. Bushings at the end of the actuator cylinder support the stem and ensure perfect alignment.
TD 461-165
TD 461-164
Kv 75
Kv 44
Kv 52
5
Kv 2
Kv 16 Kv 34
Kv 14 Kv 9
Stroke Stroke
[%] [%]
* *
TD 461-167
TD 461-166
Kv 107
Kv 172
Kv 101
Kv 59
Kv 27
Stroke
[%] Stroke
* [%]
*
Kv 246
Kv 164
Kv 125
Stroke
[%]
*
* Recommended working area
Note!
For the diagrams the following applies: Alfa Laval recommend max. flow velocity in tubing and valves
Medium: Water (20° C)
to be 5 m/sec.
Measurement: In accordance with VDI 2173
-------- (dotted line) = Kv 49
2.7.447
Unique RV-ST Regulating valves
Pressure data
Table 1 - Shut-off valves
Max. pressure in bar without leakage at the valve seat
AC
6 NO 7.60 9.60 5.60 7.20 4.80
2400-0000
SC
A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Valve Sizing 60 49
Kv
Flow Coefficients (Kv)
1,5
The following formula and flow coefficient values enable you to select
the correct regulating valve for your application.
Formula for water and other products with a specific gravity equal 1.5 bar 1.5 bar
to 1.0:
Kv Q
3 bar
Formula for products with a specific gravity other than to 1.0:
K Q
Where:
60 m3/h
Q =Product flow rate in m3 per hour
SG =Specific gravity of product
∆ P = Pressure drop across valve in bar
(inlet pressure minus outlet pressure)
2.7.448
Regulating valves Unique RV-ST
2404-0000_1
2.7
E
t E M
ID
OD
Dimensions (mm)
2.7.449
Unique RV-ST Regulating valves
Electrical connections
Positioner 8694
with display
Terminal strip
NC 1
Not connected NC 2
NC 3
2.7 IN.0/4...20 mA+ 4
PLC output signal
IN.0/4...20 mA GND 5
Supply + 6
Power supply
Supply GND 7
Positioner 8692
with display
Terminal strip
NC 1
NC 2
Not connected
NC 3
NC 4
5 NC
6 NC
7 NC Not connected
8 NC
9 NC
SET.0/4...20 mA GND 10
PLC output signal
SET.0/4...20 mA + 11
Not connected NC 12
Supply GND 13
Power supply
Supply + 14
2.7.450
Regulating valves Unique RV-P
2.7
Concept
Unique RV-P is a hygienic electro-pneumatic regulating valve for
use in applications which require precision control of pressure, flow,
temperature, level in tanks etc.
Working principle
It is remotely-controlled by an electrical signal and compressed air. The
IP-converter, which is an integrated part of the actuator, converts the
electrical signal to a pneumatic signal. This signal conversion is based
on a highly accurate and reliable contactless AMR sensor making it
insensitive to vibrations and pressure shocks. The pneumatic signal is
transmitted to the integrated positioner which operates by means of
the force-balance principle, ensuring that the position of the actuator
piston is directly proportional to the input signal. Signal range and
zero point can be adjusted individually. The actuator can be used for
split-range operation by using a different measuring spring.
Standard design
The valve is built on the Unique SSV platform and consists of valve
body, valve plug, lip seal, bonnet and an external actuator. The
actuator with the bonnet is fitted to the valve body by means of a
clamp. The Kv value is flexible as lower element can be exchanged.
O C T O B E R 2008
2.7.451
Unique RV-P Regulating valves
Accuracy
Deviation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤1.5%
Hysteresis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.5%.
Sensitivity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.1%.
Influence of air supply pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.1% between 1.4 and 6 bar.
Air consumption at steady state condition: . . . . . . . . . . . . . . . . . . . With 0.6 bar signal pressure and supply pressures up to 6 bar ≤100 In/h.
Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25°C to +70°C.
.
Flow sizes/tube connections .
Options
Seat Tube connections (mm) Actuator (type no.)
A. Male parts or clamp liners in accordance with required standard.
Kv diam. B. Lip seal of HNBR or Fluorinated rubber (FPM).
ISO DIN/DN NO NC
(mm) C. Profibus communication
0,5 E 6 38 40 3277-5 3277-5 D. Aseptic configuration Max 8 bar
1,0 E 10 38 40 3277-5 3277-5
2 E 12 38 40 3277-5 3277-5
4 E 14 38 40 3277-5 3277-5
8 E 23 38 40 3277-5 3277-5
16 E 29 38 40 3277-5 3277-5
32 E 48.5 51 50 3277-5 3277-5
64 L 51 63.5 65 3277-5 3277-5
75 L 51 76.1 80 3277-5 3277-5
110 L 72 101.6 100 3277-5 3277
2.7.452
Regulating valves Unique RV-P
Capacity diagram
For ∆ P= 100 kPa (1bar).
Kvq (m³/h)
1,000
K: Kv 110
100 J: Kv 75 2.7
H: Kv 64
G: Kv 32
F: Kv 16
10 E: Kv 8
D: Kv 4
C: Kv 2
1 B: Kv 1
A: Kv 0.5
0.01
2405-0027
0.001
0 5 10 15 20
* Stroke (mm)
Where:
Kvq = Kv value at specific flow and specific pressure drop.
Q = Flow rate (m3/h).
∆P = Pressure drop over valve (bar).
2.7.453
Unique RV-P Regulating valves
Positioner
3725
Cable gland
Cover
2.7 24050035
24050036
Terminal screws
24050037
4-20 mA control signal
Route the two-wire line to the screw terminals marked “11 and 12”,
whereby the correct polarity has to be ensured
Positioner
3730-4
Cable gland
Cover
24050035
24050038
24050039
Terminal screws
2.7.454
Regulating valves Unique RV-P
Dimensions (mm)
2405-0029
A
2.7
E
2.7.455
CPM Constant-Pressure Modulating Valve Regulating valves
2.7
Concept
CPMI-2, CPMI-D60 and CPMO-2 are sanitary constant-pressure
valves. CPMI-2 and CPMI-D60 (Constant-Pressure Modulating Inlet)
maintain a constant pressure in the process line at the inlet side of
the valve. Typical applications are after separators, heat exchangers
or overflow valves. CPMO-2 (Constant-Pressure Modulating Outlet)
maintains a constant pressure in the process line at the outlet side of
the valve. Typical applications are before filling/bottling machines etc.
Working principle
The valves are remote-controlled by means of compressed air. A
diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained.
Standard design
The CPMI-2 and CPMO-2 consist of a valve body with valve seat,
cover, a valve plug with a diaphragm unit and a clamp. The cover and
the valve body are clamped together. The valve body and the seat are
welded together. The CPM-I-D60 consists of upper and lower valve
bodies, an inlet tube, a cover, a valve plug with diaphragm unit and
clamps. The cover and the valve bodies are clamped together.
2.7.456
Regulating valves CPM Constant-Pressure Modulating Valve
Fig. 1. Principle
TD 417-040
TD 417-039
The valves operate without a transmitter in the product line and require
only a pressure regulating valve for the compressed air and a pressure
gauge in the product line.
CPMI-2 CPMO-2
a. Reduced product pressure.
TD 417-038 TD 417-041
CPMI-2 CPMO-2
b. Increased product pressure.
2.7.457
CPM Constant-Pressure Modulating Valve Regulating valves
Note!
For all diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
2.7 Alfa Laval recommend max. flow velocity in tubing and valves to be 5
m/sec.
CPMI-2, Kv 7 CPMO-2, Kv 9
TD 433-027
2
Q (m 3/h)
2.7.458
Regulating valves CPM Constant-Pressure Modulating Valve
2.7
TD 417-069
TD 417-043
TD 433-026
Dimensions (mm)
C - - - - - - 155
2.7.459
SB Tank Pressure Regulator Regulating valves
2.7
Concept
The Tank Pressure Regulator is typically used on tanks within the
brewing industry. The purpose of the regulator is to maintain and
regulate top pressure on pressure tanks during filling, processing
and emptying.
Working principle
The valve unit is supplied with variable setting, the relieving pressure is
adjusted to the required working pressure in the tank. When tank top
pressure exceeds preset pressure, gas leaves the regulator through
the vent port either for atmospheric discharge or for collection. If the
tank top pressure decreases, gas is supplied through the gas supply
connection at the bottom.
Standard design
The pressure regulator comprises a single valve unit including pressure
exhaust valve, pressure supply valve and connection for pressure
gauge. On top is a vent port with outlet connection. Tank connection
at side branch is normally connected to the pipe leading to the tank
top. It is also possible to incorporate the Tank Pressure Regulator
in a flow panel.
2.7.460
Regulating valves SB Tank Pressure Regulator
2.7.461
Unique RV-ST Regulating Valve Regulating valves
Product code:: 5913 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra 0.8 µm
Outside surface finish: Blasted
Actuator: Pneumatic NC
PPL
Item No. Kv value Size
EUR
m3/h Gallon/hour mm in
2.7 Valve complete with positioner 8694 without display
3698 14 3698 38 1.5
3698 16 4227 38 1.5
3698 25 6604 38 1.5
3698 44 11624 38 1.5
3808 9 2378 51 2
3808 30 7925 51 2
3808 51 13473 51 2
3808 75 19813 51 2
2404-0000_2
4250 26 6868 63.5 2.5
4250 107 28266 63.5 2.5
4802 59 15586 76.1 3
4802 101 26681 76.1 3
4802 172 45438 76.1 3
6015 125 33022 101.6 4
6015 164 43324 101.6 4
6015 250 66043 101.6 4
Valve complete with positioner 8692 with display
4856 14 3698 38 1.5
4856 16 4227 38 1.5
4856 25 6604 38 1.5
4856 44 11624 38 1.5
4967 9 2378 51 2
4967 30 7925 51 2
4967 51 13473 51 2
4967 75 19813 51 2
2404-0000_2
5409 26 6868 63.5 2.5
5409 107 28266 63.5 2.5
5961 59 15586 76.1 3
5961 101 26681 76.1 3
5961 172 45438 76.1 3
7175 125 33022 101.6 4
7175 164 43324 101.6 4
7175 250 66043 101.6 4
Item numbers to be found in Anytime configurator.
2.7.462
Regulating valves Unique RV-P Regulating Valve
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Standard Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NO
Plug Flow
Item No. Item No. Size Dimension (mm) Dimension (mm)
PPL PPL Type Kv
EUR EUR A A
Inch tube DIN Tube Inch DN (*) (m3/h) E G E G 2.7
-Inch -DIN
Normally Closed
9615223111 5018 9615223211 5018 38 40 E 0.5 410 56 49.5 412 57 49.5
9615223112 5018 9615223212 5018 38 40 E 1 410 56 49.5 412 57 49.5
2405-0028
9615223113 5018 9615223213 5018 38 40 E 2 410 56 49.5 412 57 49.5
9615223114 5018 9615223214 5018 38 40 E 4 410 56 49.5 412 57 49.5
A
9615223115 5018 9615223215 5018 38 40 E 8 410 56 49.5 412 57 49.5
9615223116 5018 9615223216 5018 38 40 E 16 410 56 49.5 412 57 49.5
9615223117 5280 9615223217 5280 51 50 E 32 423 63 61 425 64 61
9615223118 5819 9615223218 5819 63.5 65 L 64 405 57 81 411 60 78
E
9615223119 6267 9615223219 6267 76.1 80 L 75 439 85 86 447 89 86
G
9615223120 7597 9615223220 7597 101.6 100 L 110 481 96 119 465 98 120
Normally open
9615223101 5018 9615223201 5018 38 40 E 0.5 410 56 49.5 412 57 49.5
9615223102 5018 9615223202 5018 38 40 E 1 410 56 49.5 412 57 49.5
9615223103 5018 9615223203 5018 38 40 E 2 410 56 49.5 412 57 49.5
2405-0029
9615223104 5018 9615223204 5018 38 40 E 4 410 56 49.5 412 57 49.5
9615223105 5018 9615223205 5018 38 40 E 8 410 56 49.5 412 57 49.5
A
9615223106 5018 9615223206 5018 38 40 E 16 410 56 49.5 412 57 49.5
9615223107 5280 9615223207 5280 51 50 E 32 423 63 61 425 64 61
9615223108 5819 9615223208 5820 63.5 65 L 64 405 57 81 411 60 78
9615223109 6267 9615223209 6267 76.1 80 L 75 439 85 86 447 89 86
E
9615223110 7597 9615223210 7597 101.6 100 L 110 463 96 119 465 98 120 G
2.7.463
Unique RV-P Regulating Valve Regulating valves
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Aseptic Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NC
Plug Flow
Item No. Item No. Size Type Kv Dimension (mm) Dimension (mm)
PPL PPL A
2.7
Inch tube EUR DIN Tube EUR Inch DN (*) (m3/h) A E G -DIN E G
Normally Closed
9615223311 6050 9615223411 6050 38 40 E 0.5 411 56 49.5 414 57 49.5
9615223312 6050 9615223412 6050 38 40 E 1 411 56 49.5 414 57 49.5
2405-0028
9615223313 6050 9615223413 6050 38 40 E 2 411 56 49.5 414 57 49.5
9615223314 6050 9615223414 6050 38 40 E 4 411 56 49.5 414 57 49.5
A
9615223315 6050 9615223415 6050 38 40 E 8 411 56 49.5 414 57 49.5
9615223316 6050 9615223416 6050 38 40 E 16 411 56 49.5 414 57 49.5
9615223317 6312 9615223417 6312 51 50 E 32 426 63 61 427 64 61
9615223318 6916 9615223418 6916 63.5 65 L 64 412 57 81 418 60 78
E
9615223319 7429 9615223419 7429 76.1 80 L 75 446 85 86 454 89 86
G
9615223320 8888 9615223420 8888 101.6 100 L 110 470 96 119 472 98 120
Normally open
9615223301 6050 9615223401 6050 38 40 E 0.5 411 56 49.5 414 57 49.5
9615223302 6050 9615223402 6050 38 40 E 1 411 56 49.5 414 57 49.5
2405-0029
9615223303 6050 9615223403 6050 38 40 E 2 411 56 49.5 414 57 49.5
9615223304 6050 9615223404 6050 38 40 E 4 411 56 49.5 414 57 49.5
A
9615223305 6050 615223405 6050 38 40 E 8 411 56 49.5 414 57 49.5
9615223306 6050 9615223406 6050 38 40 E 16 411 56 49.5 414 57 49.5
9615223307 6312 9615223407 6312 51 50 E 32 426 63 61 427 64 61
9615223308 6916 9615223408 6916 63.5 65 L 64 412 57 81 418 60 78
E
9615223309 7429 9615223409 7429 76.1 80 L 75 446 85 86 454 89 86
G
9615223310 8888 9615223410 8888 101.6 100 L 110 470 96 119 472 98 120
(*) E = equal percentage, L=linear
For further information - please see PD-sheet.
2.7.464
Regulating valves Unique RV-P Regulating Valve
The regulating valves not mentioned in the code number
sheet, should be ordered as below:
Options
PPL
Item No. Size
EUR
Inch DN Male parts
59 38 40 Male part standards
2.7
73 51 50 (included in the price)
108 63.5 65
SMS, ISO/IDF, DS, BS,
124 76.1 80
247 101.6 100 DIN, ISO clamp.
2405-0030
2405-0031
Seals
0 Replacement to seals of HNBR
54 Replacement to seals of Fluorinated rubber (FPM)
2.7.465
CPMI-2, CMPI-D60, CPMO-2 Regulating valves
Constant pressure valve Material: 1.4404 (316L)
Product code: 5284 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
CPMI-D60
3135661411 5470 76 60 413.2 430 155 53 240
CPMO-2
9612305502 3332 9612305506 3332 51 50 23 211.0 229.3 89.2 86.3 110
9612305504 3536 9612305508 3536 51 50 2/15 175.1 193.4 49.2 50.4 110
9612305518 3536 9612305520 3536 51 50 9 175.1 229.3 49.2 50.4 110
A
E
2.7.466
Regulating valves CPMI-2, CMPI-D60, CPMO-2
Product code: 5289
PPL
Item No. Size Dimension (mm)
EUR
Air pressure regulating
Inch DIN A B C D 2.7
valve kit, 0-8 bar
3135601501 608 All All 186 93 54 47
Tube Length
Tube Dia. Air connecting kit
mm
3135601511 17 All All 3000 6
TD 417-165
2.7.467
CPMI-2, CMPI-D60, CPMO-2 - Options Regulating valves
The regulating valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5284
PPL
Item No. Size mm Type Options
EUR
Inch DIN Male parts
2.7 75 51 50 CPMI/O-2
130 76 CPMI-D60
A
J
* = On request
NOTE! Other options on request.
Body
PPL PPL PPL PPL
Size combi-
EUR EUR EUR EUR
nation
CPMI-2/CPMO-2
Internal Internal/External Internal Internal/External
Inch DIN (Product wetted parts) (Complete valve) (Product wetted parts) (Complete valve)
Ra ≤ 0.8 μm Ra ≤ 0.8 μm Ra ≤ 0.5 μm Ra ≤ 0.5 μm
51 50 411 1128 516 1422
2.7.468
2.8 Safety valves
Product leaflets
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.470
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.476
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.482
SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.485
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.487
Price lists
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.490
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.491
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.493
SB Accessories for Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.495
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.499
SB Pressure Relief Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.501
Safety Valve Safety valves
Concept
2.8 The Alfa Laval Safety Valve is a spring loaded safety valve used to
prevent overpressure in tanks and vessels in the dairy, food and
beverage, and biopharm industries to reliably avoid damages to human
beings and equipment.
Working principle
It is used to prevent inadmissible over pressures of fluids in tanks,
containers and plant sections. From the factory the valve is configured
with a set pressure upon request that is greater than the operating
pressure. The valve opens against a spring force if the operating
pressure increases the set pressure. Preferably, the Alfa Laval Safety
Valve should be installed vertically. If mounted horizontal the set
pressure will be a bit lower than specified due to the missing weight of
the piston. Highest effect on DN80 and DN100.
Standard Design
The Alfa Laval Safety Valve comes in sizes from DN25 to DN100 with
spring loaded set pressure range from 0.2 to 12 bar. The valve can be
pneumatic or manually operated. Alfa Laval Safety Valve is delivered
with PED certificate. Compliance to EN 4126-1 Compliance to PED
97/23/EC of the European Community. Fluid group II (Non-hazardous
fluids).
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .+5°C to +95 °C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Max. sterilisation temperature, dry steam: . .140 °C Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Seals: . . . . . . . . . . . . . . . . . . . . . . EPDM
External finish: . . . . . . . . . . . . . . . . Ra 1.5-2.5 µm
Internal finish . . . . . . . . . . . . . . . . . Ra 0.8 µm
Connections: . . . . . . . . . . . . . . . . . Liner/nut - male DIN 11851
2.8.470
Safety valves Safety Valve
Dimensions: L4
L4
L4
L4
L5
L5
L3
2.8
L3
L3
L3
d4
d2
d4
d2
d2
d4
d2
d4
2001-0024
L1
L1
2001-0026
L1
L1
2001-0025
2001-0027
d1 d1 d1 d1
d3 d3 d3 d3
L2 L2 L2 L2
Standard
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 50 6.8
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 66 9.1
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 66 1.3
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 66 15.0
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 66 22.0
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 66 28.2
2.8.471
Safety Valve Safety valves
Dimensions:
L4
L4
L4
L4
L5
L5
2.8
L3
L3
L3
L3
d4
d2
d4
d2
d4
d2
d4
d2
2001-0022
L1
L1
L1
2001-0020
L1
2001-0023
2001-0021
d1 d1 d1 d1
d3 d3 d3 d3
L2 L2 L2 L2
Manual lifting DN25 Manual lifting DN40-DN100 Pneumatic lifting DN25 Pneumatic lifting DN40-DN100
with inductive sensor for feedback with inductive sensor for feedback
Manual lifting
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 141-182 7.5
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 152-232 10.3
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 154-234 15.5
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 153-233 16.2
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 152.5-232.5 23.2
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 152-232 29.6
0 (1 atm)
(Example: Set pressure = 0.8 bar)
2.8.472
Safety valves Safety Valve
2001-0041
A = 0.2 - 1.5
B = 1.6 - 2.5
40 C = 2.6 - 4.5
E D = 4.6 - 7.0
35 E = 7.1 - 12.0
D 2.8
30
25 C
20
B
15
A
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
]
Set pressure (bar)
A = 0.2 - 1.0
55 B = 1.1 - 3.0
C = 3.1 - 7.0
50 D = 7.1 - 12.0
D
45
C
40
35
30 B
25
20
A
15
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.473
Safety Valve Safety valves
2001-0043
A = 0.2 - 0.9
100 B = 1.0 - 1.9
C = 2.0 - 3.4
D = 3.5 - 6.0
90 E = 6.1 - 12.0
2.8 E
80
D
70
C
60
50
B
40
30 A
20
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
ne
Set pressure (bar)
2.8.474
Safety valves Safety Valve
2001-0045
A = 0.3 - 0.9
240 B = 1.0 - 2.1
C = 2.2 - 3.3
220 D = 3.4 - 4.3
E E = 4.4 - 8.0
200 2.8
180 D
160 C
140
B
120
100
80 A
60
40
20
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
Set pressure (bar)
A = 0.3 - 1.1
220 B = 1.2 - 2.2
C C = 2.3 - 3.2
200
180 B
160
140
A
120
100
80
60
40
20
0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Set pressure (bar)
2.8.475
SB Anti Vacuum Valve Safety valves
Concept
2.8 The Anti Vacuum Valve is used for minimizing the risk of implosion of
tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum Valve can be applied on any closed tank.
Working principle
The Anti Vacuum Valve is delivered with counter weight set and locked
for an individual opening vacuum to suit the tank design data. When a
vacuum in the tank is lower than the preset opening value, the valve
opens and lets in atmospheric air.
2.8.476
Safety valves SB Anti Vacuum Valve
Options
2.8.477
SB Anti Vacuum Valve Safety valves
Integrated Valve
2.8
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.478
Safety valves SB Anti Vacuum Valve
ϭϴϬϬ
ϭϲϬϬ
2.8
ϭϰϬϬ
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ
ϲϬϬ
ϰϬϬ
ϮϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϱϬϬϬ
ϰϱϬϬ
ϰϬϬϬ
ϯϱϬϬ
ϯϬϬϬ
Q(Nm3/h)
ϮϱϬϬ
ϮϬϬϬ
ϭϱϬϬ
ϭϬϬϬ
ϱϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.479
SB Anti Vacuum Valve Safety valves
ϴϬϬϬ
2.8
ϳϬϬϬ
ϲϬϬϬ
ϱϬϬϬ
Q(Nm3/h)
ϰϬϬϬ
ϯϬϬϬ
ϮϬϬϬ
ϭϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϭϮϬϬϬ
ϭϬϬϬϬ
ϴϬϬϬ
Q(Nm3/h)
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.480
Safety valves SB Anti Vacuum Valve
ϭϲϬϬϬ
2.8
ϭϰϬϬϬ
ϭϮϬϬϬ
ϭϬϬϬϬ
Q(Nm3/h)
ϴϬϬϬ
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϮϱϬϬϬ
ϮϬϬϬϬ
Q(Nm3/h)
ϭϱϬϬϬ
ϭϬϬϬϬ
ϱϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.481
SB Anti Vacuum House Safety valves
Concept
2.8 The Anti Vacuum House is used for minimizing the risk of implosion
of tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum House can be combined with safety valves or pressure
regulators mounted the top.
Working principle
The Anti Vacuum House operates as standard at 50 mmH2O / 5
mbar for all valve sizes. Safety valves protect the vessel and ensures
discharge if pressure in the tank exceeds the preset opening value.
Regulating valves ensures pressure exhaust if pressure in the tank
exceeds the preset opening value.
Standard design
The Anti Vacuum House can be cleaned during tank CIP cycle by
connecting CIP nozzle to main CIP supply.
CIP flow is approximately 500-800 l/min.
When the tank is cleaned a small volume of cleaning fluid will pass the
valve body and clean the seat. To ensure thorough flushing of valve
seat, force opening of the valve is necessary - this must be done when
the tank is pressureless. The use of a drain collector is recommended
to prevent CIP fluid spilling on to the tank.
Compliance to PED 97/23/EC of the European Community.
.
Fluida II Non-hazardous fluids
2.8.482
Safety valves SB Anti Vacuum House
Anti Vacuum House with CO2 House Anti Vacuum House with Pressure Exhaust
Anti Vacuum House with Pressure Relief Valve Cross section of Anti Vacuum House with Force opener,
Proximity sensor and Drain collector
2.8.483
SB Anti Vacuum House Safety valves
ϮϬϬϬ
^ŝnjĞϲΗ
ϭϴϬϬ
ϭϲϬϬ
2.8 ϭϰϬϬ
^ŝnjĞϰΗ
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ ^ŝnjĞϯΗ
ϲϬϬ
ϰϬϬ ^ŝnjĞϮΗ
ϮϬϬ
Ϭ
Ϭ ϱϬ ϭϬϬ ϭϱϬ ϮϬϬ ϮϱϬ ϯϬϬ ϯϱϬ ϰϬϬ ϰϱϬ ϱϬϬ ϱϱϬ ϲϬϬ ϲϱϬ ϳϬϬ
ǻP Pressure below surroundings (mmH2O)
2.8.484
Safety valves SB Pressure Exhaust Valve
Concept
The Pressure Exhaust Valve is to be used in a system for remote 2.8
control of the working pressure in tanks during a process creating
increasing pressure.
The Pressure Exhaust Valve can be mounted directly on top of the tank,
as part of a tank top system or located elsewhere in the pipework.
Working Principle
The Pressure Exhaust Valve is operated by means of the set point
pressure being applied to the top of a membrane set. The pressure
regulation will be identical to the set point pressure. The set point
pressure is either reduced to the required pressure by means of a
manual precision regulator or an IP converter controlled by a PLC.
When the tank pressure exceeds the set point pressure, the valve
will open and release pressure through the valve side branch for
atmospheric discharge or collection. To ensure correct working
conditions, there should be no back-pressure after the vent port.
After force-opening of the Pressure Exhaust Valve by an air signal to
the lower part of the membrane set, the valve is fully cleanable either
by means of an optional CIP supply valve to the cleaning nozzle on the
valve housing or simultaneously in line with cleaning of vent/recovery
mains.
Standard Design
.
The valve is equipped with fittings for 4/6 mm nylon hoses for set point
pressure and force opening. A CIP inlet is standard-closed with a
closing plug. The plug can be changed to a cleaning nozzle designed
to be supplied by a diameter of 8 x 1mm steel pipe.
2.8.485
SB Pressure Exhaust Valve Safety valves
2.8
2.8.486
Safety valves SB Pressure Relief Valve
Concept
The Pressure Relief Valve is used for minimizing the risk of damage 2.8
to tanks due to liquid overfilling.
Working Principle
The Pressure Relief Valve is delivered with counter weight set and
locked to suit customer requirements regarding opening pressure.
When pressure in the tank exceeds the preset opening value, the valve
relieves the excess pressure.
Standard Design
The Pressure Relief Valve is available in two versions:
• Integrated in a SCANDI BREW® tank top system
• Mounted on its own welding flange
Compliance to EN 4126-1
Compliance to EN 764-7
Compliance to PED 97/23/EC of the European Community.
Fluida II Non-hazardous fluids
2.8.487
SB Pressure Relief Valve Safety valves
2.8
Options:
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.488
Safety valves SB Pressure Relief Valve
ϮϮϬ
Size 150
ϮϬϬ
Size 100
ϭϴϬ
ϭϲϬ Size 75
2.8
ϭϰϬ
Q (m3/h)
ϭϮϬ
ϭϬϬ
ϴϬ
ϲϬ
ϰϬ
Ϭ Ϭ͕ϱ ϭ ϭ͕ϱ Ϯ Ϯ͕ϱ ϯ ϯ͕ϱ
Set pressure (bar)
Discharge Capacity
In accordance with EN 4126-1
Capacity measured at:
∆P=10% Set pressure ≥ 1 bar
∆P=0,1 Set pressure < 1 bar
Medium: water (20°C)
2.8.489
Safety Valve Safety valves
Product code: 5932 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Standard : DIN
Item number PPL price EUR Size DN Set Pressure [bar] Dimension (mm)
H W Standard
961525xxxx 5099 25 0.5 - 12.0 385 72
961525xxxx 5099 40 0.2 - 12.0 389 82
2001-0024_1
961525xxxx 5099 50 0.4 - 12.0 437 93
2.8 961525xxxx 5099 65 0.4 - 10.0 553 105
961525xxxx 5099 80 0.3 - 8.0 573.5 115
H
961525xxxx 5099 100 0.3 - 2.7 614 130
2001-0026_1
961525xxxx 5099 50 0.4 - 12.0 454 93
961525xxxx 5099 65 0.4 - 10.0 569 105
961525xxxx 5099 80 0.3 - 8.0 589 115
H
961525xxxx 5099 100 0.3 - 2.7 631 130
2001-0022_1
961525xxxx 5099 65 0.4 - 10.0 569 105
961525xxxx 5099 80 0.3 - 8.0 589 115
H
961525xxxx 5099 100 0.3 - 2.7 631 130
Manual lifting
961525xxxx 5099 25 0.5 - 12.0 517 72
961525xxxx 5099 40 0.2 - 12.0 555 82
2001-0020_1
2.8.490
Safety valves SB Anti Vacuum Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
Outside surface finish: Ra ≤ 1,6 µm
PPL Dimension
Opening Pressure Fully open at Flow (Nm3/h)
Item No. price Size (mm) SCANDI BREW
mm H2O mm H2O fully open
EUR H W
9615053901 1215 100 50 150 771 310 510
9615053902 1215 100 100 200 890 310 510 2.8
9615053903 1215 100 150 250 995 310 510
9615053904 1215 100 200 300 1090 310 510
9615053905 1421 100 250 350 1177 310 510
9615053906 1421 100 300 400 1259 310 510
9615053907 1421 100 350 450 1335 310 510
9615053908 1421 100 400 500 1407 310 510
9615053909 1421 100 450 550 1476 310 510
9615053910 1421 100 500 600 1542 310 510
2.8.491
SB Anti Vacuum Valve Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
Outside surface finish: Ra ≤ 1,6 µm
PPL Dimension
Opening Pressure Fully open at Flow (Nm3/h)
Item No. price Size (mm) SCANDI BREW
mm H2O mm H2O fully open
EUR H W
9615064301 1857 200 25 75 2203 310 570
2.8 9615064302 1857 200 50 100 2544 310 570
9615064303 1857 200 100 150 3116 310 570
9615064304 1856 200 150 200 3598 310 570
9615064305 1856 200 200 250 4023 310 570
9615064306 2062 200 250 300 4407 310 570
9615064307 2062 200 300 350 4760 310 570
9615064308 2062 200 350 400 5088 310 570
9615064309 2062 200 400 450 5397 310 570
9615064310 2062 200 450 500 5689 310 570
9615064311 2062 200 500 550 5967 310 570
2.8.492
Safety valves SB Anti Vacuum House
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Weld End
9615110503 965 51 50 - 500 mm WG 0 - 300 Nm³/h 267 263 2.8
9615070503 1250 76.1 50 - 500 mm WG 0 - 580 Nm³/h 316 306
9615070903 1558 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 378 412
9615071303 6790 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 399 537
Anti Vacuum House Standard DIN Nut & Liner acc. DIN11851
9615110501 965 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070501 1250 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070901 1558 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
9615071305 6790 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 429 567
Anti Vacuum House Short DIN Nut & Liner acc. DIN11851
9615110502 965 51 50 - 500 mm WG 0 - 300 Nm³/h 206 284
9615070502 1250 76.1 50 - 500 mm WG 0 - 580 Nm³/h 258 370
9615070902 1558 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 319 436
9615071306 6790 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 363 567
2.8.493
SB Anti Vacuum House Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Standard SMS Nut & Liner
2.8 9615110504 965 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070504 1250 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070904 1558 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
2.8.494
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4404 (316L)
Product code: 5919 Seals: EPDM
Inside surface finish: Ra ≤ 1,6 µm
Outside surface finish: Ra ≤ 1,6 µm
2.8.495
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.496
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.497
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.498
Safety valves SB Pressure Relief Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
2.8.499
SB Pressure Relief Valve Safety valves
Safety Valve Material: 1.4404 (316L)
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0,8 µm
2.8.500
Safety valves SB Pressure Relief Valve Accessories
Safety Valve Material: 1.4404
Product code: 5919 Inside surface finish: Ra ≤ 0,8 µm
Outside surface finish: Ra ≤ 1,6 µm
2.8.501
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2.9 Sample valves
Our sampling equipment ranges from basic sampling valves to premium quality valves,
providing the ultimate in sterile and aseptic sampling.
Product leaflets
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.504
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.507
Accessories - Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.510
Accessories - Non Return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.512
Accessories - Steam Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.514
Accessories - Quick Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.516
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.518
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.520
SB Micro Sample Port Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.522
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.523
Price lists
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.525
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.527
Unique Sampling Valve - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.529
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.532
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.533
SB Micro Sample Port, Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.534
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.535
SB Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.536
Sampling Valves Type 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.539
Unique Sampling Valve - Double Seat Sample valves
Concept
The Unique Sampling valve is specially designed for the food,
pharmaceutical and biotechnological industries. The valve is equipped
2.9 with a double seat which makes it possible to sterilise the entire seat
between sampling, thereby eliminating the risk of cross contamination.
Working principle
The patented double seat ensures representative sampling as the
seat area is accessible for sterilisation. The inner spindle pushes the
membrane seal down onto the inner seat, closing off the product.
Once the inner spindle is in place, the outer spindle is retracted,
moving the membrane seal away from the outer seat making it possible
to remove any remaining product and sterilise the outer seat.
Standard design
The Unique Sampling valve consists of three parts, a valve body, an
actuator and a membrane seal. The rubber membrane seal is placed
on the stem of the actuator and works as a stretchable plug. The valve
bodies and actuators are interchangeable.
Temperature Materials
Temperature range: . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L)
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar): . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or experience.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.504
Sample valves Unique Sampling Valve - Double Seat
Operating principles
A new level of accuracy with patented new technology.
The design of single-seat technology poses challenges for complete sterilisation. In closed position, the membrane seal comes into contact with the
valve seat. These points of contact are virtually impossible to clean due to tight surface compression and therefore may harbour product residue and
microorganisms. For that extra level of security to ensure a more representative sample, Alfa Laval recommends double seat technology.
Unique double seat sampling valves designed for truly sterile sampling, the double seat sampling valve has three positions: open, closed and sterilisation.
2900-0076
2900-0079
2900-0077
2.9.505
Unique Sampling Valve - Double Seat Sample valves
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Double Seat Pneumatic Double seat
Valve Boby Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Nominal size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 141.4 141.1 141.1 141.1 141.1 141.1 141.1 141.1
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weigth (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
2.9.506
Sample valves Unique Sampling Valve - Single Seat
Concept
The Unique Sampling Valve is a single seat valve designed for
sterilisation before and after each sample. The valve body and
connecting pieces are made from one piece of material to avoid cracks 2.9
and welding pores.
Working principle
Sterilising: when the valve is closed, the channel between the valve
ports is open for sterilisation. If using steam, a small pressure relief
valve (optional) on the outlet is recommended. Sampling: when the
valve is opened, the stem and the membrane seal are retracted,
allowing liquid to pass.
Standard design
The valve consists of three parts, a valve body, an actuator and a
membrane seal. The rubber membrane seal is placed on the stem of
the actuator and works as a stretchable plug. The valve bodies and
actuators are interchangeable. The single seat valve can be upgraded
to a double seat valve by replacing the handle or actuator with an
upgrade kit - see ordering leaflet for accessories.
Temperature Materials
Temperature range: . . . . . . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L)
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar) . . . . . . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or condition.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.507
Unique Sampling Valve - Single Seat Sample valves
Valve bodies:
- Tank (welding)
- Collared tube (welding)
- Tri-clamp
-
Optional:
- Horizontal tube saddle (welding)
2.9 - Vertical tube saddle (welding)
- Varivent
Valve heads:
- Handle
- Pneumatic actuator (air supply 5-8 bar)
Accessories:
- See ordering leaflet
TD 472-054
TD 472-053
2.9.508
Sample valves Unique Sampling Valve - Single Seat
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Single Seat Pneumatic Single Seat
Valve Boby Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Connection size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 92.8 92.5 92.5 92.8 92.5 92.5 92.5 92.5
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weight (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
2.9.509
Accessories - Pressure Relief Valve Sample valves
Concept
The pressure relief valve is a pressure valve built for securing steam
pressure during sterilization of unique sampling valve.
2.9
Working principle
The Pressure Relief Valve is designed to ensure, that the correct
pressure and temperature is obtained, when steam sterilizing your
sampling valve before and after taking samples.
The pressure relief valve is set to secure a pressure of 2 bar equal to
121°C, the recommended temperature for sterilization.
The valve is constructed in isolating material providing easy handling
when steaming.
When using the pressure relief valve, the unique sampling valve is
sterilized within 2 minutes of steaming.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steel parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Max. sterilisation temperature, dry steam: . .130°C Other parts . . . . . . . . . . . . . . . . . . PA 6.6 30% GF
Membrane seal: . . . . . . . . . . . . . . . EPDM
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.510
Sample valves Accessories - Pressure Relief Valve
Dimensions:
A
A
2.9
2900-0160
2900-0159
C
C
2.9.511
Accessories - Non Return Valve Sample valves
Concept
Spring loaded non-return valve.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L), PVDF
Max. sterilisation temperature, dry steam: . .130°C Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.512
Sample valves Accessories - Non Return Valve
Dimensions:
A
2.9
2900-0154
A
2900-0155
C
C
2900-0153
Size 25:
For steam generator For Quick connection For tube welding
B B B
A
A
2900-0157
2900-0158
A
C
C
2900-0156
2.9.513
Accessories - Steam Generator Sample valves
Concept
Portable steam generator heated by gas to be used for sterilizing.
This steam generator is designed to be used in locations without
2.9 permanent steam supply.
Working principle
The portable steam generator produces pure steam for sterilizing
sampling valves and valve connections.
It consists of a water vessel, a vessel safety cap, pressure relief valve,
pressure gauge and easy-to-connect spray gun fitted with a heat
insulated quick release coupling powered by a gas canister.
The steam generator is designed with safety as top priority. Designed
to reduce heat transfer during steam generation and with a low size
and weight, making it safe and easy to operate.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steam hose: . . .... . . . . . . . . . . . Food grade (FDA 177/2600)
Sterilisation temperature, dry steam (2 bar) .121°C Cover plates: . . .... . . . . . . . . . . . 1.4404 (316)
Steam vessel: . .... . . . . . . . . . . . 1.4404 (316)
Pressure
Other steel parts: ... . . . . . . . . . . . 1.4404 (316), 1.4301 (304)
Max. steam pressure . . . . . . . . . . . . . . .350kPa (3.5 bar)
Other: . . . . . . .... . . . . . . . . . . . PTFE, PA 6.6
Capacity
Tank volumen: . . . . . . . . . . . . . . . . . . . .1.1L
Total steam time (full tank, 2 bar): . . . . . . . .15 min.
Steam time for sterilization (2 bar): . . . . . . .2 min.
Start-up time (full tank): . . . . . . . . . . . . . .10-12 min.
2.9.514
Sample valves Accessories - Steam Generator
Dimensions:
320 240
2.9
387
2900-0167
2900-0168
2.9.515
Accessories - Quick Connection Sample valves
Concept
The Unique sampling valve can be fitted with different variations of
quick connections.
2.9
Temperature Materials
Temperature range: . . . . . . . . . . . . . 1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304), PA 6.6 30% GF
Pressure
Max. working pressure: . . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
2.9.516
Sample valves Accessories - Quick Connection
Dimensions:
A
A
A
A
2900-0162
2900-0161
2900-0163
2900-0164
2.9
C C C C
Working principle
The male coupling is fitted with two proximity switches and the female coupling is fitted with non, 1 or 2 indication rings. This making it possible to have
four different drains connected to the sampling valve.
- No indication ring
- Inner indication ring
- Outer indication ring
- Inner and outer indication rings
Depending on the indication rings, the system will know which drain is connected to the sampling valve securing that the CIP fluids are not mixed.
The couplings are fitted with non-return valves to avoid spilling and thus mixing of fluids.
Female quick connection w. non return valve Male quick connection w. non return valve
B B
2900-0166
A
A
2900-0165
Type A B C
Quick connection w. hose connection ø6 58 6 14
Quick connection w. hose connection ø8 58 8 14
Quick connection w tube welding 59 10 14
Quick connection w. blind cab 49 - 14
Male connection 40 10 14
Female quick connection w. non return valve 77 10 14
Male quick connection w. non return valve 78.6 14 10
2.9.517
SB Membrane Sample Valve Sample valves
Concept
The membrane sample valve is used for sampling from tanks and
pipework under sterile conditions. The valve is sterilized in place with
2.9 alcohol or steam. Membrane sealing directly against product ensures
representative sampling, giving repeatable results safe to secondary
contamination.
Working principle
Before opening the valve, the closing cap should be placed on upper
hose piece. When handle is placed into horizontal position the required
flow through the lower outlet is obtained. When handle is back into
vertical position the valve is closed and the handle can be removed if
required. Aseptic sampling is possible from a special valve type with
micro port. By removing the red closing cap, a hypodermic needle
can be inserted through a central channel into the membrane and the
aseptic sampling takes place with the valve in closed position. After
sampling the valve should be flushed with water or alcohol. Sterilization
has to take place by means of alcohol or steam.
Standard Design
All types are available for manual or pneumatic operation. The two
outlets are hose pieces designed as clip-on. The standard valve is
equipped with one clip-on closing cap.
2.9.518
Sample valves SB Membrane Sample Valve
Options
• Handle for operating the valve
• Assembling tool
• Membrane remover
• Proximity switch for indication of open/closed valve position
• Sampling coil with clip-on
• Isobaric hand bottling device with clip-on
• Hypodermic needle
• Silicone hose with clip-on
Special Versions
Instead of being clip-on type, the two outlets of the valve can be supplied with Tri-Clamps, Swagelok or welding ends. Other type is available on request.
The pneumatic valve can alternatively be supplied in a combined manual - pneumatic execution. 2.9
Please ask for separate information on the SCANDI BREW® Sampling system.
ø22
ø30
ø25
TD 473-005
TD 473-006
TD 473-007
X
Y
Type T Type P 1” Type P Type S
DIN/NW25
A ø25 - - -
B ø30 ø25 ø29 3/8” BSP
W
A
B
X 81 82.5 82.5 94
Y 6,8 6.8 6.8 6.8
2901-0000 Z 87.5 87.5 87.5 87.5
W 65.2 65.2 65.2 65.2
Z
2.9.519
SB Micro Sample Port Sample valves
Concept
The Micro Sample Port is used to take aseptic and microbiological
samples in small volumes from tanks and pipework.
2.9
Working Principle
The sampling is done by unscrewing the closing cap and inserting a 1
mm hypodermic needle through the rubber plug.
Replacement of the rubber plug should only take place when the tank
is empty and pressure has been released. It is done by unscrewing the
press screw until it is released from the holder and the rubber plug is
released. Then the press screw is remounted firmly.
Before sampling, the plug should be sterilized with alcohol. Since
the inner part of the rubber plug sits flush with tankwall or pipework
surface, this part is automatically cleaned during tank or pipework
cleaning.
Standard Design
The Micro Sample Port is made in a simple, sanitary design and
consists of a housing made as a socket for direct welding into tankwall
or pipe-work, a rubber plug which is positioned by a press screw and
a closing cap.
Temperature Materials
Temperature range, silicone: . . . . . . . 1°C - 110°C Product wetted steel parts: . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Temperature range, natural rubber: . . . 1°C - 90°C Membrane seals: . . . . . . . . . Silicone or natural rubber
Pressure
Max. product pressure: . . . . . . . . . . 6 bar
2.9.520
Sample valves SB Micro Sample Port
2.9
2.9.521
SB Micro Sample Port Type M Sample valves
Concept
The Micro Sample Port Type M is used to take aseptic and
microbiological samples in small volumes from tanks and pipework.
2.9
Working principle
The sampling is done by unscrewing the closing cap and inserting
a hypodermic needle through the membrane. Replacement of the
rubber membrane should only take place when the tank is empty and
pressure has been released. It is done by unscrewing the threaded
nipple and removing the perforated disc, replace the membrane
and make sure the parts are mounted firmly. Before sampling, the
plug should be sterilized with alcohol. The inner part of the rubber
membrane is automatically cleaned during tank or pipework cleaning.
Standard design
The Micro Sample Port Type M is made in a simple, sanitary design
and consists of a housing made as a socket for direct welding into
tankwall or pipe-work, a theaded nipple and a perforated disc keeps
the membrane in place.
Temprature Materials
Temprature range: . . . . . . . . 1°C - 90°C Product wetted steel parts . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Membrane seal . . . . . . . . . . NBR
Pressure
Max. product pressure: . . . . . 10 bar
2.9.522
Sample valves SB Carlsberg Flask
ky Yeast propagation
Alfa Laval SB Carlsberg Flask
Concept
The Carlsberg flask is used for sterilizing wort and propagating pure
yeast culture for yeast propagation plants in laboratory scale.
2.9
Working principle
The flask is filled with wort to the net capacity corresponding to
approximately 80% of the total volume.
Sterilization takes place in an autoclave, on a gas burner or an electric
hotplate. After sterilization, the flask is placed in a refrigerator or a
cold room in order to cool down the wort to the desired working
temperature. Aeration of the cold wort is made through the membrane
sample valve connected to the aeration lance.
Yeast culture can be introduced aseptically through the membrane
fitting by means of a syringe. Alternatively, dry yeast culture can be
transferred to the flask by the empty filter housing.
Standard design
The Carlsberg Flask is constructed as a cylindrical container with flat
bottom. The Carlsberg Flask is equipped with breathing filters and a
membrane sample valve for aeration and product transfer. Yeast can
be added through a micro sample port by the means of a syringe.
Compliance to PED 97/23/EC of the European Community.
2.9.523
SB Carlsberg Flask Sample valves
Sterile air
2.9
2.9.524
Sample valves Unique Sampling Valve - Double Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094906 9614094942 756 0-6 Collared pipe - DN40 87.6 41
9614094907 9614094943 784 0-6 Collared pipe - ISO 51mm 87.6 51
9614094908 9614094944 784 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095201 9614095237 890 0-6 Tri-Clamp 110.9 50.5
9614095202 9614095238 927 0-6 Tank mounted 111.4 38
9614095203 9614095239 927 0-6 Collared pipe - ISO 25mm 112.6 25
9614095204 9614095240 948 0-6 Collared pipe - DN25 110.6 29
B
9614095205 9614095241 983 0-6 Collared pipe - ISO 38mm 110.6 38
9614095206 9614095242 983 0-6 Collared pipe - DN40 110.6 41
9614095207 9614095243 1017 0-6 Collared pipe - ISO 51mm 110.6 51
9614095208 9614095244 1017 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614095001 9614095037 1301 0-6 Tri-Clamp 141.1 50.5
9614095002 9614095038 1334 0-6 Tank mounted 141.4 29
9614095003 9614095039 1334 0-6 Collared pipe - ISO 25mm 141.1 25
9614095004 9614095040 1375 0-6 Collared pipe - DN25 141.1 29
9614095005 9614095041 1449 0-6 Collared pipe - ISO 38mm 141.1 38
9614095006 9614095042 1449 0-6 Collared pipe - DN40 141.1 41
9614095007 9614095043 1471 0-6 Collared pipe - ISO 51mm 141.1 51
9614095008 9614095044 1471 0-6 Collared pipe - DN50 141.1 53
Size 10
9614095401 9614095437 1556 0-6 Tri-Clamp 179.4 50.5
9614095402 9614095438 1594 0-6 Tank mounted 179.9 38
9614095403 9614095439 1594 0-6 Collared pipe - ISO 25mm 180.1 25
A
Size 25 B
9614095501 9614095522 5676 0-6 Tri-Clamp 363.9 77.5
9614095502 9614095523 5252 0-6 Tank mounted 363.9 70
9614095503 9614095524 5676 0-6 Collared pipe - ISO 51 mm 367.9 51
9614095504 9614095525 5676 0-6 Collared pipe - DN50 367.9 53
9614095505 9614095526 5782 0-6 Collared pipe - ISO 63.5 mm 366.9 63.5
9614095506 9614095527 5782 0-6 Collared pipe - DN65 366.9 70
2.9.525
Unique Sampling Valve - Double Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9 Size 10
9611980141 42 - Spanner wrench 66 - - -
Size 25
9611980115 53 - Spanner wrench 108 - - -
Size 4
9614023901 122 - Hold tool 40 30 20 - A
2900-0181
Size 10
9614023902 133 - Hold tool 60 35 20 - A
2900-0181
Size 25
9614023903 207 - Hold tool 125 90 30 - A
2900-0181
Size 4
9614025801 122 - Mount tool - - 30 36.5 2900-0182
Size 10
9614025802 153 - Mount tool - - 30 56.5
2900-0182
Size 25
9614025803 239 - Mount tool - - 30 110
2900-0182
2.9.526
Sample valves Unique Sampling Valve - Single Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094806 9614094842 631 0-6 Collared pipe - DN40 87.6 41
9614094807 9614094843 676 0-6 Collared pipe - ISO 51mm 87.6 51
9614094808 9614094844 676 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095101 9614095137 711 0-6 Tri-Clamp 110.9 50.5
9614095102 9614095138 742 0-6 Tank mounted 111.4 38
9614095103 9614095139 742 0-6 Collared pipe - ISO 25mm 112.6 25
9614095104 9614095140 759 0-6 Collared pipe - DN25 110.6 29
B
9614095105 9614095141 793 0-6 Collared pipe - ISO 38mm 110.6 38
9614095106 9614095142 793 0-6 Collared pipe - DN40 110.6 41
9614095107 9614095143 824 0-6 Collared pipe - ISO 51mm 110.6 51
9614095108 9614095144 824 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614030901 9614030937 1243 0-6 Tri-Clamp 92.5 50.5
9614030902 9614030938 1276 0-6 Tank mounted 92.8 29
9614030903 9614030939 1276 0-6 Collared pipe - ISO 25mm 92.5 25
9614030904 9614030940 1291 0-6 Collared pipe - DN25 92.5 29
9614030905 9614030941 1324 0-6 Collared pipe - ISO 38mm 92.8 38
9614030906 9614030942 1324 0-6 Collared pipe - DN40 92.5 41
9614030907 9614030943 1358 0-6 Collared pipe - ISO 51mm 92.5 51
9614030908 9614030944 1358 0-6 Collared pipe - DN50 92.5 53
Size 10
9614095301 9614095337 1243 0-6 Tri-Clamp 121.4 50.5
9614095302 9614095338 1276 0-6 Tank mounted 121.9 38
9614095303 9614095339 1276 0-6 Collared pipe - ISO 25mm 122.1 25
A
2.9.527
Unique Sampling Valve - Single Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9
2.9.528
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
PPL
Item No. Description Upgrade Kit
EUR
Size 4 Handle
9614095701 473 Upgrade to manual double seat - incl. EPDM seal
9614095702 473 Upgrade to manual double seat - incl. Q seal
Size 10
9614095801 512 Upgrade to manual double seat - incl. EPDM seal TD 472-040
2.9
9614095802 512 Upgrade to manual double seat - incl. Q seal
Size 4 Actuator
9614095901 986 Upgrade to pneumatic double seat - incl. EPDM seal
9614095902 986 Upgrade to pneumatic double seat - incl. Q seal
9614095903 525 Upgrade to pneumatic single seat - incl. EPDM seal
9614095904 525 Upgrade to pneumatic single seat - incl. Q seal
Size 10
9614096001 1058 Upgrade to pneumatic double seat - incl. EPDM seal
9614096002 1058 Upgrade to pneumatic double seat - incl. Q seal
9614096003 525 Upgrade to pneumatic single seat - incl. EPDM seal 2900-0002
PPL
Item No. Description Accessories
EUR
Size 4 Membrane Seal
9614016501 106 EPDM (10 pieces)
9614016551 117 Q (Silicone) (10 pieces)
Size 10
TD 472-043
9614018801 134 EPDM (10 pieces)
9614018851 147 Q (Silicone) (10 pieces)
Size 25
9614019001 184 EPDM (10 pieces)
9614019051 203 Q (Sillicone) (10 pieces)
Size 4 / 10 Non-return valve
9614195501 314 For steam generator
9614195502 314 For quick coupling
9614195503 314 For tube - welding TD 472-045
Size 4 / 10 Plug
9614290501 8 Plug for upper connection EPDM
2900-0183
* On request.
2.9.529
Unique Sampling Valve - Accessories Sample valves
Product code: 5349
PPL
Item No. Description Accessories
EUR
Size 4 / 10 Quick Coupling
9614195601 114 Female - Hose connection ID 6 mm hose
9614195602 114 Female - Hose connection ID 8 mm hose
2.9
TD 472-046
TD 472-047
TD 472-056
Proximity switch
9611995020 84 M5 Proximity switch 1.5 mm
TD 472-052
2900-0082
2900-0120
2900-0121
2900-0122
2900-0123
* On request.
2.9.530
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
PPL
Item No. Description Accessories
EUR
Steam generator
9614219501 3063 Steam generator
2.9
2900-0124
* On request.
2.9.531
SB Membrane Sample Valve Sample valves
Product code: 5349
2.9.532
Sample valves SB Micro Sample Port
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8µm
PPL
Item. No Specification SCANDI BREW
EUR
Micro Sample Port
9615122501 141 Type T w/red silicone plug
9615122502 141 Type T w/green rubber plug
9615122701 141 Type P w/red silicone plug
9615122702 141 Type P w/green rubber plug 2.9
9615123301 141 Type PC 1” w/red silicone plug
9615123302 141 Type PC 1” w/green rubber plug
9615126501 141 Type PC DN 25 w/red silicone plug
9615126502 141 Type PC DN 25 w/green rubber plug
TD 473-001
2.9.533
SB Micro Sample Port, Type M Sample valves
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8µm
PPL
Item No. Specification SCANDI BREW
EUR
Micro Sample Port, Type M
9615139401 456 Micro Sample Port, Type M (max. 10 bar)
2.9
TD 473-021
2.9.534
Sample valves SB Carlsberg Flask
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Carlsberg Flask
9615126101 8019 Carlsberg Flask, Complete with two 3 m
silicone hoses with clip-on and extra aeration
filter
2.9
TD 473-003
2.9.535
SB Accessories Sample valves
Product code: 5917
PPL
Item No. Specification SCANDI BREW
EUR
Micro Sample Port
9615122501 137 Type T w/red silicone plug
9615122502 137 Type T w/green rubber plug
9615122701 133 Type P w/red silicone plug
2.9 9615122702 137 Type P w/green rubber plug
9615123301 137 Type PC 1" w/red silicone plug
9615123302 133 Type PC 1" w/green rubber plug
9615126501 141 Type PC DN 25 w/red silicone plug
9615126502 141 TypePC DN 25 w/green rubber plug
TD 473-001
TD 473-021
Sample Cock
9680124370 551 With 3/8" BSP outlet
9680124371 551 With hose piece outlet
TD 473-002
2.9.536
Sample valves SB Accessories
Product code: 5917
PPL
Item No. Specification SCANDI BREW
EUR
Membranes
9680124377 132 20 EPDM membranes w. grey bushing
9680124476 132 20 EPDM membranes w. red bushing
9680124475 127 20 EPDM membranes w. blue bushing
9615102199 274 20 EPDM black membranes w. Steel bushing 2.9
9680124378 136 20 silicone membranes w. grey bushing
TD 473-010
9680124478 137 20 silicone membranes w. red bushing
9680124477 140 20 silicone membranes w. blue bushing
Standard bushing colour is grey, other colours to secure systematic replacement of
membranes.
Extra equipment
9615101201 221 Clip-on Closing Cap With Chain complete
9615132403 103 Clip-on cap with 1/4" BSP male
TD 473-011
9615118801 112 3 m silicone sealing hose w. 2 clip-on
9615132401 52 Clip-on for 3/6mm silicone hose
Extra equipment
9615132502 266 1 m high pressure hose, w. clip-on in ends
9615132501 372 3 m high pressure hose, w. clip-on in ends
Accessories
9615118501 252 Coil outlet with clip-on
TD 473-022
2.9.537
SB Accessories Sample valves
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Semi automatic sampling system
Complete system comprising:
Sampling panel in st. st.
Incl.
2.9
- Sample taking valve
TD 473-004
10
9
1
7
3
- Collection tray
6 4
5
2.9.538
Sample valves Sampling Valves Type 20
Sampling cocks/valves/plug
Product code: 5278
PPL
Item No. Size Dimension (mm)
EUR
1.4404 (316L) Inch (BSP) A B E Sampling valve Type 20
3135000201 313 3/4" 81 50 10
2.9
2.9.539
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2.10 Shutter Valves
The MH is a self-draining valve that allows for multi-directional flow of product.
Product leaflets
MH Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.542
Price lists
MH52, MH53, DH52, DH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.546
AH52, AH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.547
Handles for MH, DH and AH valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.548
Actuator KH630, - 631, -632, -633 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.549
MH, DH and AH - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.551
MH Valve Shutter Valves
Concept
MH Koltek valve is a manually or pneumatically operated valve,
designed for use in the food, chemical, pharmaceutical and other
industries where valves of sanitary design are needed.
2.10 Working principle
A PTFE shutter is operated by means of a handle or an actuator. A
spring system presses the shutter against the inside cylindrical surface
of the valve body thus ensuring complete tightness.
The air actuated valve can be fitted with ThinkTop® or a laterally fitted
indication unit for remote indication of the valve position. The manually
operated valve can be fitted with laterally indication units (used for
LKLA actuators). The actuator for the valve comes in two versions,
single acting or double acting. The single acting actuator operates
with one main piston whereas the double acting actuator operates
with two main pistons.
Standard Design
The valve consist of a rigid body with an internal cylindrical bore and
2 or 3 ports for pipe connection. The two lids have guide rings or
bearings for an internal shaft which supports and positions the shutter.
The stainless steel handle or the actuator is fitted to turn the shaft.
The actuator consists of a system of cylinders and one or two main
pistons interconnected with a toothed bar which interacts with a gear
.
wheel on the valve shaft. The system is insensitive to pressure shocks
in the valve.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 110°C Product wetted steel parts: . . . . . . . . 1.4404 (316L.)
Product wetted seals: . . . . . . . . . . . Shutter in PTFE
Pressure
EPDM
Max. pressure against shutter: . . . . . 300 kPa (3 bar)
Actuator seals: . . . . . . . . . . . . . . . . NBR
Max. pressure behind shutter: . . . . . . 1000 kPa (10 bar
Air pressure for actuator: . . . . . . . . . Max. 800 kPa (8 bar)
Min. 500 kPa (5 bar)
Air Connections
Compressed air:
R 1/8" (BSP), internal thread
2.10.542
Shutter Valves MH Valve
Actuator functions
2.10
TD 418-138
TD 418-137 TD 418-146
TD 418-145
TD 418-140
TD 418-154
TD 418-153
TD 418-139
TD 418-142
TD 418-141
TD 418-148
TD 418-147
TD 418-144
TD 418-156
TD 418-143
TD 418-155
2.10.543
MH Valve Shutter Valves
Actuators
2.10.544
Shutter Valves MH Valve
K H3 H2 H1
A1
A2
OD
ID
B
E
t
A3
M
TD 418-043
G
TD 418-072
2.10
a. MH53 with handle. b. MH53 with actuator, type KH631.
Fig. 1. Dimensions.
P (kPa) P (kPa)
100 100
TD 418-044
TD 418-045
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Note!
For the diagram the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.10.545
MH52, MH53, DH52, DH53 Shutter Valves
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.10.546
Shutter Valves AH52, AH53
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.4 μm
Outside surface finish: Ra ≤ 0.4 μm
Actuation: Manual
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
G
Inch
Inch tube A1 E Inch AH52 with 2 clamp ends
tube
tube
9612445016 1587 12.7 116.0 42.0 48.5
9612445026 1634 19.0 116.0 42.0 48.5
9612260082 1730 25.0 116.0 42.0 58.0
2.10
9612260086 1828 38.0 149.0 56.0 74.5
9612260090 1806 51.0 161.0 62.0 87.0
2.10.547
Handles for MH, DH and AH valves Shutter Valves
Koltek valves Material: 1.4301 (304)
Operating parts for MH, DH and AH valves
Product code: 5277
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN For 2 ports,
K
tube tube Inch and DIN valves
9612436204 104 12.7-38 25-40 130
9612436205 125 51-63.5 50 180
9612436206 144 76.1 65 235
9612449002 202 101.6 80100 330
2.10
2.10.548
Shutter Valves Actuator KH630, - 631, -632, -633
Actuators for MH, DH and AH valves Material: 1.4301 (304)
Product code: 5275 Actuation: See below
PPL
Item No. Valve size (mm) Description Dimension (mm)
EUR
Inch DIN 2 pos. 90o. Spring
A2 H1 H2 H3 KH630
tube tube return
9612482101 1623 12.7-51 25-50 129 57 326
9612482102 1769 12.7-51 25-50 For indication 129 57 326 43
9612494601 2394 63.5-76.1 65 129 285 285
9612494602 2528 63.5-76.1 65 For indication 129 285 285 43
2.10
Bonnets - please see later this chapter. Options - please see later this chapter.
2.10.549
Actuator KH630, - 631, -632, -633 Shutter Valves
Bonnets and brackets for MH, DH and AH valves/actuators Material: 1.4301 (304)
Product code: 5275, 5289
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN
A2 Bonnet
tube tube
Product code: 5275
9612495901 134 12.7-25 25 44
9612496001 134 38 40 44
9612496101 134 51 50 44
2.10
9612496201 134 63.5 46
9612505101 134 76.1 65 52
9612505201 209 80 68
9612480801 209 101.6 100 68
Product code: 5289 Bracket for indication unit
9612506201 73 12.7-25 25
9612506202 68 38 40
9612506203 68 51-76.1 50-65
9612506204 128 89101.6 80100
2.10.550
Shutter Valves MH, DH and AH - Options
Koltek valves - options
The Koltek valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5276
PPL
Item No. Valve size (mm)
EUR
Inch DIN
Male parts
tube tube
78 25 25
97 38 40
102 51 50
166 63.5 65
2.10
186 76.1 80 Male part standards (included in the price) SMS,
324 101.6 100
ISO/IDF, DS, BS, DIN, ISO clamp.
Pilot valve
9611993181 43 Pilot valve (L type) for type 633 actuator (when using two LKT-N top units).
9611993257 48 Pilot valve (T type) for type 633 actuator.
* = On request
2.10.551
This page is intentionally left blank
2.11 Single Seat Valves
Alfa Laval’s Single Seat Valve is an extremely reliable and hygienic design for stopping or
diverting flow in single or multi-directional systems.
Product leaflets
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.554
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.558
Unique SSV DN125 and DN150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.562
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.567
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.571
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.575
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.579
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.583
Unique SSV Tank Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.587
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.591
Unique SSV Manually Operated/Manually Regulating . . . . . . . . . . . . . . . . .2.11.595
Unique SSV Aseptic Manually Operated Valve . . . . . . . . . . . . . . . . . . . . . . .2.11.598
Unique Single Seat Valve - manually regulating RF . . . . . . . . . . . . . . . . . . .2.11.604
Unique SSSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.606
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.610
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.612
Price lists
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.614
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.618
Unique SSV DN125/150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.622
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.626
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.630
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.634
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.638
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.642
Unique SSV Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.643
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.644
Unique SSV Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.645
Unique SSV Manually Regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.646
Unique SSV Aseptic Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.647
Unique SSV Aseptic Manually Regulating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.648
Unique SSV Aseptic Manually Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . .2.11.649
Service and Mounting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.650
Unique SSSV Small Single Seat Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.651
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.655
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.657
Unique SSV Standard Single Seat Valves
Concept
Unique SSV meets the highest demands of your process in terms
of hygiene and safety. It is built on a well-proven platform from an
installed base of more than one million valves.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
2.11 for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique Single Seat Standard valve comes in a one or two body
configuration. To ensure a high degree of flexibility the valve seat
between the two bodies in the Change-over version is loose. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals . . . . . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.554
Single Seat Valves Unique SSV Standard
Options Below are some of the valve models available, though please use
A. Male parts or clamp liners in accordance with required standard. the Alfa Laval computer aided selection tool (Anytime configurator)
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. for full access to all models and options.
C. Product wetted seals in HNBR or FPM. - Reverse acting valve.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design). - Long stroke valve.
E. External surface finish bright. - Manually operated valve.
Note! - Tank Outlet valve.
For further details, see instruction ESE00202. - Two Step valve.
- Tangential valve.
Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves. The actuator comes with a 5 years warranty
Dimensions (mm)
Please note!
Opening/closing time will be effected by the following:
- The air supply (air pressure).
H
H - The length and dimensions of the air hoses.
F2
TD 461-067
hose.
TD 461-066
A3
A1
t E M t E M
ID ID
OD OD TD 454-014
2.11.555
Unique SSV Standard Single Seat Valves
TD 461-119
TD 461-116
15
DN25/25 Kv
2.11
TD 461-120
TD 461-117
Kv 15
DN25/25
TD 461-121
TD 461-118
DN25/25 Kv 15
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.556
Single Seat Valves Unique SSV Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 1 - Shut-off and Change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 8.2 8.4 4.5 6.8 4.4
5 9.2 4.4 5.9 3.4 4.4 2.9
2 6 NO 10.0 7.6 9.6 5.6 7.2 4.8
7 10.0 10.0 10.0 7.8 10.0 6.7
5 10.0 5.7 6.8 3.7 4.7 3.0
3 6 NC 10.0 9.8 10.0 6.1 7.7 5.0
7 10.0 10.0 10.0 8.5 10.0 6.9
4 NC 10.0 6.3 7.2 4.2 6.4 4.2
5 10.0 10.0 10.0 10.0 10.0 9.4
5 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
5 10.0 10.0 10.0 10.0 10.0 9.1
6 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 10.0 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 10.0 10.0 10.0 - -
2 6 NO 10.0 10.0 10.0 10.0 - -
3 6 NC 10.0 10.0 10.0 10.0 5.0 3.0
4 NC 10.0 10.0 10.0 9.6 10.0 7.0
2.11.557
Unique SSV ATEX Standard Single Seat Valves
Concept
The Unique Single Seat ATEX valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is ATEX certified to be used in environments
with an explosive atmosphere.
Working principle
2.11 The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV ATEX valve comes in a one or two body configuration.
With its module built structure it is designed for flexibility and easy
customization through the electronic configurator. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke and
all components are assembled with clamp rings.
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement A/A.
O C T O B E R 2008
2.11.558
Single Seat Valves Unique SSV ATEX Standard
Dimensions (mm)
H H Please Note!
F2
F1
t E M t E M
ID ID
OD OD
Shut-off valve Change-over valve
2.11.559
Unique SSV ATEX Standard Single Seat Valves
TD 461-121
TD 461-118
DN25/25 Kv 15
TD 461-117
Kv 15
DN25/25
Δ
TD 461-120
TD 461-116
15
DN25/25 Kv
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.560
Single Seat Valves Unique SSV ATEX Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 6.8 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
2.11.561
Unique SSV DN125 and DN150 Single Seat Valves
Concept
Unique Single Seat DN125 and DN150 Valves are pneumatic
seat valves in a sanitary and modular design giving a wide field of
application, e.g. as a stop valve with two (2) or three (3) ports or as
change-over valve with three (3) to five (5) ports
Working principle
2.11 The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard Design
The Unique Single Seat DN125 and DN150 Valves come in a one
or two body configuration. The actuator is connected to the valve
body by means of clamp rings. To facilitate installation the valve is
only partly assembled when delivered. The valve has welding ends as
standard and is available with fittings as option. It is recommended,
due to the valve size and weight, to use supporting equipment,
handling and installing the valve. Guidelines are given in the instruction
manual (ESE02590). Alfa Laval is not able to supply the recommended
supporting equipment.
Temperature Materials
Temperature range, standard lip seal: . 10°C to +100°C (EPDM) Product wetted steel parts: ... . . . . . 1.4401 (316L)
Temperature range, special lip seal: . . 10°C to +140°C (EPDM) Other steel parts: . . . . . . ... . . . . . 1.4301 (304)
Plug stem sizes DN125-150 .. . . . . . 1.4401 (316L)
Pressure
Product wetted seals . . . . ... . . . . . EPDM
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Other seals . . . . . . . . . . ... . . . . . NBR
Min. product pressure: . . . . . . . . . . Full vacuum
Air pressure, actuator
- Sizes DN125-150 . . . . . . . . . . . . . 600 to 800 kPa (6 to 8 bar)
Actuator function
- Pneumatic downward movement, spring return (NO-lower seat)
- Pneumatic upward movement, spring return (NC-lower seat)
2.11.562
Single Seat Valves Unique SSV DN125 and DN150
Options
A. Male parts in accordance with required standard.
B. Control and Indication (IndiTop, ThinkTop or ThinkTop Basic).
C. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
D. Product wetted seals of NBR or FPM.
E. Service tools for actuator.
F. Plug seals NBR/FPM.
The actuator comes with a 5 years warranty
Dimensions (mm)
DIN
Nominal size DN
125 150
NC NO NC NO
A1 571 573 584 586 2.11
A2 614 618 627 631
A3 740 737 777 775
A4 781 778 818 816
C 167 167 192 192
OD 129 129 154 154
ID 125 125 150 150
t 2.0 2.0 2.0 2.0
E1 150 150 150 150
E2 150 150 150 150
F1 43 45 43 45
F2 41 41 41 41
H 199 199 199 199
M/DIN male 46 46 50 50
Weight (kg) - Shut-off valve 40.3 40.3 40.9 40.9
Weight (kg) - Change-over valve 50 50 51.3 51.3
H
F1
TD 425-269
A1
A2
E1
t E2 M
ID
OD
a. Shut-off .
H
F2
TD 425-270
A4
A3
C
E1
t E2 M
ID
OD
b. Change-over valve.
Please note!
2.11.563
Unique SSV DN125 and DN150 Single Seat Valves
Actuator function
2.11.564
Single Seat Valves Unique SSV DN125 and DN150
Shut-off Shut-off
∆
TD 425-263
TD 425-264
0
15
1 50 DN
DN 5
12
25 DN
DN1
TD 425-266
TD 425-265
5
12
DN
0
15
15
0 DN
DN
5
12
DN
TD 425-267
TD 425-268
0
15
5
DN
12
DN
0
15
DN
5
12
DN
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.565
Unique SSV DN125 and DN150 Single Seat Valves
Pressure data for Unique Single Seat Valve DN125 and DN150
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2: Stop and change-over valves The table shows the approx. static pressure (P) in bar against which the valve can open
Actuator / Valve body
Air Actuator type/
combination and direction Type DN 125-150
pressure (bar) function
of pressure
5 60 (NO) DIN 8.8
6 10 (NO) 8.1
6
6 60 (NO) min. 10**
7 6 70 (NC) DIN 7.8
8 20 (NC) 8.9
Table 2
Max. pressure in psi against which the valve can open.
87.6 NC 145.0
AO TD 470-036
NO 145.0
SO TD 470-037
A = Air
P = Product pressure
AO = Air opens
SO = Spring opens
2.11.566
Single Seat Valves Unique SSV Reverse Acting
Concept
The Unique Single Seat Reverse Acting valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it provides multiple solutions to
prevent pressure shocks when the pipe work does not permit closing
against product flow with standard single seat valves.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or four (4)
ports or as a change-over valve with three (3) to six (6) ports. The valve
is remote-controlled by means of compressed air.
Standard Design
The Unique SSV Reverse Acting valve comes in a two or three body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range, standard lip seal: . 10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seal . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.567
Unique SSV Reverse Acting Single Seat Valves
Options Note!
A. Male parts or clamp liners in accordance with required standard. For further details, see instruction ESE00202.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design)
Below are some of the valve models available, though please use
E. High pressure actuator
the Alfa Laval computer aided selection tool (Anytime configurator)
F. Maintainable actuator
for full access to all models and options.
G. External surface finish bright
- Long stroke valve.
- Manually operated valve.
- Extended stroke available for 4"
The actuator comes with a 5 years warranty
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H Please note!
F2
OD
C
ID
OD
ID
C
C
G
TD 454-014
E M
G
E M
Shut-off valve Change-over valve PTFE plug seal (TR2)
2.11.568
Single Seat Valves Unique SSV Reverse Acting
TD 461-130
TD 461-131
2
11
6
v7
10
Kv 12
DN25/25 Kv
5 K
Kv
v 27
5
18
v 26
.1
DN25/25
63.
1 Kv
/76
9
/38 K
8
51
6
v1 1.
/38 K
12
65/
86
10
80
50
Kv
0/
Kv
Kv
1.6
DN
10
DN
Kv
.1
DN
DN40
0
DN40
3.5
76
0/1
51
51
0/
10
/6
8
50/
50/
65
DN
DN
DN
DN
DN
Note!
For the diagrams the following applies: 2.11
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.569
Unique SSV Reverse Acting Single Seat Valves
A A A
A A
A
P P
P P P
P
P P
P
2212-0010 2212-0012 2212-0013 2212-0016
P 2212-0018 2212-0019
2212-0014
2212-0011 2212-0015 2212-0017
1 2 3 4 5 6 7 8 9 10
2.11 A = Air P= Product pressure
Table 1 - Shut-off and Change-over valves. Max. pressure in bar without leakage at the valve seat
Actuator/valve body Valve size
combination and direction Air
Plug DN25 DN40 DN50 DN65 DN80 DN100
of pressure pressure
position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
Table 2 - Shut-off and Change-over valves. Max. pressure in bar against which the valve can open
Actuator/valve body Valve size
Air
combination and direction Plug DN25 DN40 DN50 DN65 DN80 DN100
pressure
of pressure position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 9.7 10.0 6.8 4.6 3.1
8 6 NC 10.0 10.0 10.0 8.3 9.9 6.6
9 NC 10.0 10.0 10.0 7.4 4.9 3.2
10 6 NO 10.0 10.0 10.0 9.0 10.0 6.9
2.11.570
Single Seat Valves Unique SSV Long Stroke
Concept
The Unique Single Seat Long Stroke valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it is especially suitable for use
with products containing particles and/or suspended solids and also
with high-viscosity flows.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard Design
The valve comes in a one or two body configuration. With its module
built structure it is designed for flexibility and easy customization
through the electronic configurator. The valve features an optimized life
span of the seals through a defined compression design. The actuator
is connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . . . . . . Semi-bright (blasted
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (AA).
O C T O B E R 2008
2.11.571
Unique SSV Long Stroke Single Seat Valves
Dimensions (mm)
For exact high pressure actuator dimension (A and F) - please refer to information in CAS
H Please note!
H
F2
A3
A1
t E M
ID t E M
OD ID
OD TD 454-014
2.11.572
Single Seat Valves Unique SSV Long Stroke
2.11
TD 461-125
TD 461-122
TD 461-123
TD 461-126
5
DN
TD 461-124
TD 461-127
2.11.573
Unique SSV Long Stroke Single Seat Valves
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 8.1 10.0 6.7
8 6 NO 10.0 10.0 8.0 9.7 6.5
9 6 NC 10.0 10.0 8.7 10.0 6.7
10 NC 10.0 10.0 7.5 9.6 6.4
2.11.574
Single Seat Valves Unique SSV Aseptic
Concept
The Unique Single Seat Aseptic valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it features a one-piece diaphragm to ensure
hermetic sealing towards the atmosphere. The valve is designed for
aseptic processing and it is available as a shut-off valve with two (2) or
three (3) ports or as a change-over valve with three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular
design remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve and
low maintenance cost. An integrated valve plug/diaphragm secures
aseptic operation.
Standard Design
The Unique SSV Aseptic valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500-700 kPa (5-7 bar)
Other seals: . . . . . . . . . . . . . NBR
Note! Vacuum is not recommended in aseptic applications. Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.575
Unique SSV Aseptic Single Seat Valves
Dimensions (mm)
DN/OD DIN/DN
Nominal size
2.11 25 38 51 63.5 76.1 101.6 25 40 50 65 80 100
A1 308 314 367 394 432 482 312 316 369 397 436 484
A2 319 325 382 409 451 501 323 327 384 412 455 503
A3 356 375 441 480 531 606 364 380 444.5 489 543 610
A4 364 384 454 493 547 622 372 389 458 502 559 626
C 47.8 60.8 73.8 86.3 98.9 123.6 52 64 76 92 107 126
OD 25 38 51 63.5 76.1 101.6 29 41 53 70 85 104
ID 21.8 34.8 47.8 60.3 72.9 97.6 26 38 50 66 81 100
t 1.6 1.6 1.6 1.6 1.6 2 1.5 1.5 1.5 2 2 2
E1 50 49.5 61 81 86 119 50 49.5 61 78 86 120
E2 50 49.5 61 81 86 119 50 49.5 61 78 86 120
F1 11 11 15 15 19 19 11 11 15 15 19 19
F2 8 9 13 13 16 16 8 9 13 13 16 16
H 85 85 114.9 114.9 154.3 154.3 85 85 114.9 114.9 154.3 154.3
M/ISO clamp 21 21 21 21 21 21 - - - - - -
M/DIN clamp - - - - - - 21 21 21 28 28 28
M/DIN male - - - - - - 22 22 23 25 25 30
M/SMS male 20 20 20 24 24 35 - - - - - -
Weight (kg)
Shut off valve: 3.1 3.3 5.6 6.6 11.5 14 3.2 3.4 5.6 6.8 11.9 13.9
Change-over valve 3.9 4.2 7.2 8.7 14.2 18.4 4.1 4.5 7.1 9 15.1 18.3
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H H Please note!
F1
TD 461-428
- Product pressure.
t E M
E
ID
OD
t E M
ID
OD
Shut-off valve Change-over valve
2.11.576
Single Seat Valves Unique SSV Aseptic
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
00
/7
DN5
DN
1
80
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
2.11
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
8 Kv 23
Kv
6.1
6
1.
30
0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
40
TD 461-146
TD 461-149
9
68
4
2
11
13
8 Kv 28
13
Kv 5
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.577
Unique SSV Aseptic Single Seat Valves
A
A
P P
P
2212-0003
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 2- Shut fully closed. Options with high pressure actuator - Max. static pressure without leakage
Valve size
Actuator / Valve body combination Air pressure Plug
DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure (bar) position
25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.0 8.0 8.0 8.0 - -
2 6 NO 8.0 8.0 8.0 8.0 - -
3 6 NC 8.0 8.0 8.0 8.0 8.0 4.1
4 NC 8.0 8.0 8.0 8.0 8.0 7.0
A A
P A
P P
P
Po Po
2212-0020
Po Po Po 2212-0009
Po
2212-0021 2212-0006 2212-0007
2212-0008
Po P
Po P
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 3- Valve is closing. Approximately max. pressure in bar at which the valve can close by means of the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NC 6.5 6.5 8.0 8.0 7.3 7.6
2 6 NO 8.0 8.0 8.0 8.0 7.9 8.0
Table 4- Seat fully closed - Standard valve. Approximately pressure in bar, at which the valve plug can change positions by the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
3 NO 8.0 8.0 8.0 8.0 8.0 8.0
4 6 NO 8.0 8.0 8.0 8.0 8.0 8.0
5 6 NC 8.0 8.0 8.0 8.0 8.0 8.0
6 NC 8.0 8.0 8.0 5.7 8.0 5.4
2.11.578
Single Seat Valves Unique SSV Two Step
Concept
The Unique Single Seat Two Step valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it can be used for reducing pressure hammers
and dosing e.g. in connection with filling of a vessel where an exact
volume is required. The degree of opening for the intermediate position
can be adjusted by removing spacer rings inside the actuator. Unique 2.11
Single Seat Valve - Two Step as Change over (NC and NO) can be
used for drainage of two pipes simultaneously or in closing/filling
applications.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Two Step valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
.TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
O C T O B E R 2008
2.11.579
Unique SSV Two Step Single Seat Valves
Dimensions (mm)
High Pressure
Inch tubes DIN tubes
Inch tubes DIN tubes
Nominal size DN/OD DN
DN/OD DN
2.11 38 51 63.5 76.1 101.6 40 50 65 80 100 51 63.5 50 65
A1 1) 382 395 422 458 504 384 397 422 462 506 426 452 427 452
A2 1) 402 420 447 488 534 404 422 447 492 536 451 477 452 477
A3 1) 443 469 508 557 627 448 472.5 514 569 632 500 538 503 544
A4 1) 460 491 530 584 654 465 495 536 596 659 522 560 525 566
C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 73.8 86.3 76 92
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 51 63.5 53 70
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 47.8 60.3 50 66
t 1.6 1.6 1.6 1.6 2 1.5 1.5 2 2 2 1.6 1.6 1.5 2
E 49.5 61 81 86 119 49.5 61 78 86 120 61 81 61 78
F1 20 25 25 30 30 20 25 25 30 30 25 25 25 25
F2 Min. Two step stroke 3 3 3 2.5 2.5 3 3 3 2.5 2.5 6 6 6 6
F3 Max. Two step stroke 6 11 11 14 14 6 11 11 14 14 9 9 9 9
F4 17 22 22 27 27 17 22 22 27 27 22 22 22 22
F5 Two step stroke 6.5 11 11 14 14 6.5 11 11 14 14 9 9 9 9
H 115 115 115 154 154 115 115 115 154 154 154 154 154 154
M (ISO clamp) 21 21 21 21 21 21 21
M (DIN clamp) - - - - - 21 21 28 28 28 21 28
M (DIN male) - - - - - 22 23 25 25 30 23 25
M (SMS male) 20 20 24 24 35 20 24
Weight (kg)
Stop valve 7 7.3 8.3 14.4 16.7 7 7.3 8.3 14.9 16.7 8.6 9.6 8.6 9.6
Change-over valve 8 8.9 10.3 17 21 8.2 8.9 10.5 17.9 21 10.2 11.6 10.2 11.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
F5
H
F3
F2
2206-0002
F1
2206-0000
A4
A3
A2
A1
Air
Air
TD 454-014
C
E
t E M 2206-0001
t E M
ID 2206-0003
ID
OD
OD
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- The number of valves connected to the same air hose.
- Use of a single solenoid valve for serial connected air actuator functions.
- Product pressure.
2.11.580
Single Seat Valves Unique SSV Two Step
Δ Δ
TD 461-577
TD 461-574
Δ 2.11
TD 461-578
TD 461-575
TD 461-579
TD 461-576
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.581
Unique SSV Two Step Single Seat Valves
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
5 NO 10.0 10.0 7.4 9.7 6.3
6 6 NO 10.0 10.0 8.3 9.9 6.6
7 6 NC 10.0 10.0 9.0 10.0 6.9
8 NC 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option (option) Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65
combination and direction pressure DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm
1 NO 10.0 10.0
2 6 NO 10.0 10.0
3 6 NC 10.0 10.0
4 NC 10.0 10.0
2.11.582
Single Seat Valves Unique SSV Tangential
Concept
The Unique Single Seat Tangential valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it offers complete drainability of the valve body
on horizontally mounted valves. It can be configured as a shut-off
valve with two (2) or three (3) ports or as a change-over valve with
three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tangential valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5-7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
- Actuator for intermediate position of the valve plug (optional)
2.11.583
Unique SSV Tangential Single Seat Valves
Dimensions
Nominal Size
2.11 DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A11) 361 374 409 433
A21) 386 399 439 463
A3 1) 435 460 507 557
A41) 457 482 534 584
C 73.8 86.3 98.9 123.6
OD 51 63.5 76.1 101.6
ID 47.8 60.3 72.9 97.6
t 1.6 1.6 1.6 2
E 61 81 86 119
G 59.9 66.2 72.5 84.8
F1 25 25 30 30
F2 22 22 27 27
H 114.9 114.9 154.3 154.3
N 14.3 17.9 21.5 25
M/ISO Clamp 21 21 21 21
M/SMS male 20 24 24 35
Weight (kg)
Shut-off valve 5.8 6.8 11.7 14.1
Change-over valve 7.4 9 14.5 18.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
Please note!
Opening/closing time will be effected by the following:
t
ID
N
OD
ID
5
TD 461-914_1 91
1-
46
C TD
M TD 461-720
2.11.584
Single Seat Valves Unique SSV Tangential
∆P [kPa] ∆P [kPa]
40 40
TD 461-722
TD 461-725
30 30
94
6
Kv
Kv 5
8
23
Kv
3.5
20 20 6
6 16 1.6
/6
25
0/51
Kv /10
1
Kv
65
11
7 0
10
DN
17 1 .6 .1
Kv
/10 6 DN
DN5
Kv 0 /7
10 80
5
.1
0
DN DN
3.
/76
7
/6
80
Kv
65
DN
DN
/51
10 10
50
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
∆P [kPa] ∆P [kPa]
2.11
TD 461-723
40 50
TD 461-726
40
30
5
18
Kv
8
8
0
.6
12
30
Kv 5
Kv
1 01
Kv
0/
10
3.5
.1
DN
20 /51
76
5/6
7
0/
25
0
8
Kv
DN5
DN
DN
1 .6 20
86 /10
K v1 10
0
1 DN
13 /76
.1
80
Kv 80
Kv
10 3.
5 DN
6
1
5/
/5
6 10
50
DN
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
∆P [kPa] ∆ P [kPa]
40 50
TD 461-727
TD 461-724
6
10
72
Kv
Kv
40
.1
/76
3.5
30
80
65/6
DN
1
DN
19
Kv
7 30 .6
22
1
Kv 01
Kv 5
1
0/
20 1.6 10
10 DN
0/
0/51
9 10
64
17 DN
Kv
DN5
Kv
2 8 20
v1 /7 6.1
1
K 80
50/5
3.
5 DN
/6
DN
10 65
DN
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.585
Unique SSV Tangential Single Seat Valves
Pressure data for Unique Single Seat Valve Tangential body/Tank valve
A A A A
A
A
P P
P A
P
2212-0003
Po Po
2212-0000 2212-0001 2212-0002 2212-0005 2212-0005 2212-0007 2212-0009
2212-0004
P Po
P P P P 2212-0008 P
1 2 3 4 5 6 7 8 9 10
A = Air P/Po= Product pressure
2.11
Table 1 - Shut-off and change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.4 4.5 6.8 4.4
2 6 NO 9.6 5.6 7.2 4.8
3 6 NC 10.0 6.1 7.7 5.0
4 NC 7.2 4.2 6.4 4.2
5 6 A/A 10.0 10.0 10.0 10.0
6 6 A/A 10.0 10.0 10.0 10.0
Table 2- Shut-off and change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 7.7 9.7 6.3
8 6 NO 10.0 6.3 9.9 6.6
9 6 NC 10.0 9.0 10.0 6.9
10 NC 10.0 6.8 9.1 6.1
2.11.586
Single Seat Valves Unique SSV Tank Outlet
Concept
The Unique Single Seat Tank Outlet valve meets the highest demands
of your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is suitable for a wide field of applications, e.g.
as a shut-off version closing up against the tank or as a reverse acting
valve opening into the tank.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tank Outlet valve comes in a one body configuration,
which can be delivered with or without a tank flange. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke
and all components are assembled with clamp rings. The body can
be turned in any position if the clamps are slightly loosened. The tank
flange is welded directly into the tank.
Temperature Materials
Max. product pressure in tank: 1000 kPa (10 bar) if max. 20°C Product wetted steel parts: .. . . . . . . 1.4404 (316L)
............... .... . 850 kPa (8.5 bar) if max. 100°C Other steel parts . . . . . . . .. . . . . . . 1.4301 (304)
............... .... . 750 kPa (7.5 bar) if max. 150°C External surface finish . . . .. . . . . . . Semi-bright (blasted)
Temperature range: . . . .... . 10°C to +140°C (EPDM) Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Other product wetted seals: . . . . . . . EPDM
Pressure
Other seals . . . . . . . . . . .. . . . . . . NBR
Max. product pressure in
pipeline: . . . . . . . . . . . . . . . 1000 kPa (10 bar)
Min. product pressure: . . . . . Full vacuum
Air pressure: . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
001 002
010(RA) 020(RA)
O C T O B E R 2008
2.11.587
Unique SSV Tank Outlet Single Seat Valves
Dimensions (mm)
A1= min. Installation measure to allow that valve can be lifted out of the tank flange / valve body (if Indication Unit is mounted, height must be added)
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
J J Please note!
E M E M
S
E1
C
OD
ID
ID
A5
A2
actuator functions.
A4
A1
A1
- Product pressure.
TD 461-910 Air Connections Compressed air:
R 1/8" (BSP), internal thread.
F1
F2
H H
TD 461-996 TD 461-995
Actuator function
Air consumption (litres free air) for one stroke
DN50-65 DN/ DN80100 DN/
OD 51-63.5 mm OD 76.1101.6 mm
0.5 x air pressure [bar] 1.3 x air pressure [bar]
2.11.588
Single Seat Valves Unique SSV Tank Outlet
TD 461-159
TD 461-156
2.11
TD 461-157
TD 461-158
3
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.589
Unique SSV Tank Outlet Single Seat Valves
P
P P
P
P
A
2212-0023
2212-0025
2212-0022 2212-0024
A
1 2 3 4
A = Air P= Product pressure
Table 1 - Shut fully closed. Max. pressure in bar without leakage at the valve seat
2.11
Actuator / Valve body Valve size
DN50 DN 65 DN 80 DN 100
combination and direction DN/OD DN/OD DN/OD DN/OD
of pressure 51 mm 63.5 mm 76.1 mm 101.6 mm
1 7.2 4.2 6.4 4.2
2 8.4 4.5 6.8 4.4
Table 2 Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
3 6 10.0 9.0 10.0 6.9
4 6 10.0 8.3 9.9 6.6
2.11.590
Single Seat Valves Unique SSV Y-body
Concept
The Unique Single Seat Y-body valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform the Y-body version offers a straight through
product flow path and is designed for gentle product treatment. The
main use for these valves is in applications involving high viscosity
or large particulates. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The valve is designed to deliver years of reliability and performance
as can be expected from all Alfa Laval products. The actuator is
connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 - 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function Plug seal: . . . . . . . . . . . . . . . . . . . TR2 (floating PTFE design)
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
2.11.591
Unique SSV Y-body Single Seat Valves
Options
A. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
B. Product wetted seals in HNBR/NBR or FPM.
C. External surface finish bright.
Note!
For further details, see instruction ESE00608.
Dimensions
Nominal Size
DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A 440 456 560 620
C 200 235 264 321
ID 47 60 73 97
F1 50 50 67 67
H 115 115 156 156
Weight (kg) 8.6 11.1 18.6 27.1
Please note!
Opening/closing time will be affected by the following:
H
Tri-Clamp
ID
TD 461-739
C
Y-body valve
2.11.592
Single Seat Valves Unique SSV Y-body
P [kPa] P [kPa]
20 20
TD 461-730
TD 461-731
9
25
8
26
15
Kv
15
Kv
6
1.
6
1.
10
10
7
11
8
12
Kv
10 10
Kv
.5
5
63
21
.5
Kv
63
0
11
1
4 6.
5 v26
Kv
5 7
1 K
35 76.
51
1
Kv
51
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m3/h] Q[m 3/h] 2.11
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.593
Unique SSV Y-body Single Seat Valves
A A A
P P
P 2212-0027
P 2212-0029
2212-0026 2212-0028 P
2212-0030
1 2 3 4 5
A = Air P= Product pressure
Table 1
2.11 Valve size
Actuator / Valve body Air
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 6 NO 4.9 2.7 3.8 2.1
2 NO 4.4 2.4 3.8 2.1
3 6 A/A 10.0 7.1 9.4 5.4
Table 2 Max. pressure in bar against which the valve can open.
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
4 NO 9.2 5.1 6.5 3.7
5 6 NC 9.8 5.4 6.5 3.7
2.11.594
Single Seat Valves Unique SSV Manually Operated/Manually Regulating
Concept
The Unique Single Seat valve meets the highest demands of your
process in terms of hygiene and safety. It is built on a well-proven
platform, from an installed base of more than one million valves.
Working principle
The manual regulated Unique Single Seat Valve is a regulating valve
used for manual control of pressure and flow. The valves permit
2.11
gradual opening and the few and simple moving parts result in very
reliable valves easy to dismantle. The plug can be fixed in the adjusted
position with a lock screw. The valve is based on the modular platform
of the Unique Single Seat Valve.
Standard Design
The manual operated valve can easily be converted to a pneumatic
operated valve by replacing the crank mechanism with an actuator.
The other parts are identical.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
O C T O B E R 2008
2.11.595
Unique SSV Manually Operated/Manually Regulating Single Seat Valves
Options
A. Male parts or clamp liners in accordance with required standard.
B. Product wetted seals in HNBR or FPM.
C. Plug seal HNBR, FPM or TR2 plug (floating PTFE design - only for
Manual Operated Valve).
D. External surface finish bright.
Note
For further details, see instruction ESE00307.
H
H
F2
F1
A2
A4
A1
A3
C
E
TD 454-014
E
t
E M t
ID E M
TD 422-025
OD ID TD 422-026
OD
Shut off valve Change-over valve PTFE plug seal (TR2)
Fig. 2. Dimensions.
2.11.596
Single Seat Valves Unique SSV Manually Operated/Manually Regulating
Kv-Factors Example:
Plug Kv 75
Valve size Kv
Q to be calculated at ∆p = 2 bar:
38mm/DN40 14*/44
Q = 75 x √2 = 106 m3/h
51mm/DN50 75
or at 50% stroke:
63.5mm/DN65 113
Q = 0.5 x 75 x √2 = 53 m3/h
76.1mm/DN80 171
101.6mm/DN100 250 Pressure drop/capacity diagram:
* optional The plugs have linear characteristics. This means that a certain
amount of throttling, by reducing the stroke, results in a proportional
Kv = m3/h at a pressure drop of 1 bar.
reduction of the flow if the pressure drop remains unchanged.
TD 422-011
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
Q = Kv x √∆p 2.11
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
H
F
A2
A1
t
E M
ID TD 422-024
OD
Fig. 4. Dimensions
2.11.597
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Standard design
The Unique SSV Aseptic Manual Valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator (Anytime
configurator).
The Unique SSV Aseptic Manual Tank Outlet Valve comes in a one
body configuration, which can be delivered with or without a tank
flange. The valve body is clamped to the tank flange and can be
turned in any position if the clamps are slightly loosened. The tank
flange
. is welded directly into the tank.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Note! Vacuum is not recommended in aseptic applications. Other seals: . . . . . . . . . . . . . HNBR
Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
O C T O B E R 2008
2.11.598
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
Options
A. Male parts or clamp liners in accordance with required standard
B. Product wetted seals in HNBR or FPM
(only for Unique SSV aseptic manually tank outlet valve)
C. Plug seal HNBR, FPM
D. Tangential bodys
(only for Unique SSV aseptic manually tank outlet valve and for
Unique SSV aseptic manually operated valve)
E. External surface bright
Note!
For further details, see instruction ESE02414.
2.11.599
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
0
/7
DN5
10
DN
80
DN
DN
20
10
2.11 0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
3
8 Kv 2
Kv
6.1
6
1.
30 0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-149
TD 461-146
9
68
4
2
11
13
8
13
Kv 5
8 Kv 2
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
2.11.600
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H
F2
H
F1
A4
A2
A3
A1
C
E
E
22100018 t 22100020 t
E M E M
ID ID
OD OD
2.11.601
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
øJ Kv-Factors
E2 M
Valve size Kv
51mm/DN50 60
C
63.5mm/DN65 95
E1
76.1mm/DN80 125
OD
ID
101.6mm/DN100 180
Kv = m3/h at a pressure drop of 1 bar.
A1
A2
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
A3
Q = Kv x √∆p
Where
Q = Flow in m 3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
F1
H Example:
How to calculate the pressure drop for an ISO 63.5 tank outlet valve if
the flow is 40 m3/h
22100028
ISO 63.5 tank outlet valve where Kv = 95 (See table above)
Q = Kv x √∆p
Shut-off valve
40 = 95 x √∆p
40 2
95 0.18 bar
2.11.602
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H Kv-Factors
F
Valve size Kv
38mm/DN40 21
51mm/DN50 40
63.5mm/DN65 90
76.1mm/DN80 90
101.6mm/DN100 130
For other pressure drops than 1 bar the flow can be calculated with
A2
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p =Pressure drop in bar over the valve.
E
Example:
22100021 Plug Kv 40
t
Q to be calculated at ∆p = 2 bar:
E M
Q = 40 x √2 = 56 m3/h
ID or at 50% stroke:
OD Q = 0.5 x 56 = 28 m3/h
Shut-off valve
2.11.603
Unique Single Seat Valve - manually regulating RF Single Seat Valves
Concept
From the Unique Single Seat Valve family the Unique SSV RF is a fine
regulating valve that meets the highest demands of your process
in terms of hygiene and safety. The valve is based on the modular
platform of the Unique Single Seat Valve.
Working principle
2.11 The manual regulated Unique SSV RF is used for fine regulation of flow.
The valve permits gradual opening and the few and simple moving
parts result in a very reliable valve easy to dismantle.
Standard Design
Available in one size Unique SSV RF comes with a fixed Kv value. The
plug has close to linear characteristic meaning that a certain amount of
throttling, by reducing the stroke, results in a proportional reduction of
the flow if the pressure drop remains unchanged.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
2213-0019
2.11.604
Single Seat Valves Unique Single Seat Valve - manually regulating RF
2213-0017
Kv-Factors 10
9
Valve size Kv 8
38mm 11 7
6
* optional
5
Kv = m3/h at a pressure drop of 1 bar. 4
3
. 2
1
For other pressure drops than 1 bar the flow can be calculated with
0
the following formula: 0 10 20 30 40 50 60 70 80 90 100
Q = Kv x √∆p % Stroke
2.11
Where
Fig. 3. The flow in % of the total flow at a pressure drop of 1 bar.
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve. .
Dimensions (mm) - Unique Manually Regulating Valve
H Size 38
mm
A1 178.8
F
A2 205.4
OD 38
ID 34.8
t 1.6
E1 62.9
2213-0018
E2 49.5
F1 26.6
H 80
A2
A1
E1
t E2
ID
OD
Fig. 4. Dimensions
2.11.605
Unique SSSV Single Seat Valves
Concept
The Small Single Seat Valve with its sanitary and modular design is
applicable for a wide range of tasks either as a stop valve with two
(2) or three (3) ports or as a change-over valve with three (3) to five
(5) ports. The valve is suitable for use in food, beverage, dairy and
pharmaceutical industries.
2.11 Working principle
The valve is remote-controlled by means of compressed air or manually
operated. The small single seat valve is very reliable due to its simple
design and few moving parts.
Standard Design
The Small Single Seat Valve comes as a pneumatic or manual operated
in either a one or two body configuration. The plug is a PVDF plug.
All components are assembled by means of clamp rings, whereas the
piston and valve plug have a threaded connection. In order to facilitate
installation the valve is only partly assembled when delivered. The
valve has welding or clamp ends as standard. The Unique Small Single
Seat Valve range covers the sizes DN/OD 12.7 mm and 19 mm.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Manually operated.
2.11.606
Single Seat Valves Unique SSSV
Options Note!
A. 3.1.B Certificate. For further details, see also ESE01563 and instruction IM 70860.
B. Adapter for IndiTop, ThinkTop and ThinkTop Basic. The actuator comes with a 5 years warranty
C. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
D. Product wetted seals of HNBR or FPM.
E. Stainless steel seal disc replacing standard lip seal.
F. Clamp with wingnut.
G. Clamp connection.
Dimensions (mm)
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air
actuator functions.
- Product pressure.
TD455-054_1
TD455-055_1
TD455-057_1
TD455-056_1
2.11.607
Unique SSSV Single Seat Valves
Stop valve
∆P [kPa] P [kPa]
TD 455-109
460 460
TD 455-101
368 368
276 276
12.7
19.0
184 184
19.0
12.7
92 92
0
0
0 2 4 6 8 Q [m3/h] 0 2 4 6 8
Q [m3/h]
TD 455-106
TD 455-102
368 368
276 276
12.7
184 184
12.7 19.0
19.0
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] ∆P [kPa]
460 460
TD 455-107
TD 455-105
368 368
276 276
12.7
12.7 19.0 19.0
184 184
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] P [kPa]
460
TD 455-103
460
TD 455-104
368 368
276 276
19.0
12.7 184
184 12.7
19.0
92
92
0 0
0 2 4 6 8 Q [m3/h]
0 2 4 6 8 Q [m3/h]
Note! Q = Kv x √∆p
For the diagrams the following applies: 40 = 111 x √∆p
Medium: Water (20°C)
2.11.608
Single Seat Valves Unique SSSV
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
The table shows the approx. static pressure (p) in bar against which the valve can open
Table 2 - Stop and change-over valve.
2.11.609
LKAP Air-Operated Valve Single Seat Valves
Concept
The LKAP pneumatic valve is a remote-controlled shut-off valve, widely
used for small flows and for dosing applications in food, chemical and
other industries.
Working principle
The valve is operated by means of compressed air and has spring
2.11 return. It has few and simple moving parts which results in a very
reliable valve.
Standard Design
LKAP consists of actuator with air cylinder and piston, double lipseal
for stem, stem unit with replaceable O-ring in the plug, and valve body
with welding connections. It has visual indication of the valve position
and is available with 2 (LKAP-V) or 3 ports (LKAP-T). A reed switch unit
for indication of open and closed positions is available. The valve can
be ordered as normally open (NO) or normally closed (NC) versions.
NC is standard.
The LKAP valve come in DN/OD 25 mm.
The LKAP valve come in DN/OD 1”.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . . . . .130 °C (EPDM) Product wetted steel parts: . . . . . . . . . . . 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . . . . .10 °C Other steel parts: . . . . . . . . . . . . . . . . . 1.4301 (304)
Surface finish inside . . . . . . . . . . . . . . . . Ra ≤ 1.6 µm
Pressure
Other seals: . . . . . . . . . . . . . . . . . . . . . NBR
Kv value = 9 (9 m3/h for ∆p = 1 bar with the valve open).
Max. product pressure under the plug (NC): .600 kPa (6 bar)
Min. air pressure: . . . . . . . . . . . . . . . . . .500 kPa (5 bar)
Max. prod. pressure: . . . . . . . . . . . . . . .1000 kPa (10 bar)
2.11.610
Single Seat Valves LKAP Air-Operated Valve
Options
A. Male parts or clamp liners according to required standard.
B. Position indication of open and closed positions.
C. Bracket for standard M12 sensors. Please see chapter 3.7
Automation for bracket code number.
D. Product wetted seals of FPM or EPDM.
Note!
For further details, see also IM 70805.
The actuator comes with a 5 years warranty.
Dimensions (mm)
Size 25 mm
G 40
E 24
A 170 2.11
OD 25
ID 22
t 1.5
Weight (kg) 2.5
Connections
Compressed air: R1/8" (BSP), internal thread.
2.11.611
SB Mini Flow Valve Single Seat Valves
ky Mini Flow
Alfa Laval SB Mini Flow Valve
Concept
The valve program, which comprises of angle and change over valves,
is designed for working in a gas and liquid environment, where shut off
and change-over functions are required under sanitary conditions.
Working principle
The valves are in pneumatic or manual execution.
2.11
Standard design
The valves are supplied with threaded pipe couplings for 6/8 mm pipe.
2.11.612
Single Seat Valves SB Mini Flow Valve
2.11
2.11.613
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.614
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.615
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.616
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.617
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.618
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.619
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.620
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.621
Unique SSV DN125/150 Single Seat Valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5233 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
PPL Size
Item No. Dimension (mm) Body combination
EUR DIN
A2 / A4 C E1 E2 Shut-off valve 200
9612486003 11638 DN125 618 150 150
9612486007 16570 DN150 631 150 150
2.11
2.11.622
Single Seat Valves Unique SSV DN125/150
Air-operated valves Material: 1.4404 (316L)
Product code: 5231 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.623
Unique SSV DN125/150 Single Seat Valves
Options
The pneumatic valves not mentioned in the code number
sheets, should be ordered as below
PPL
Item No. Nominal size Type*
EURO
Inch DIN Male parts
541 125 Unique SSV Male parts with DIN male DIN clamp etc. Fitting
687 150 Unique SSV of male parts included.
Please state which type of male part
be connected.
Seals
2.11 0 All types Replacement to seals of nitrile (NBR)
213 All types Replacement to seals of fluorinated rubber (FPM)
Other equipment
9612454001 92 125-150 All types Spanner
PPL
Item No. Nominal size
EURO
Inch DIN
546 DN125 Type 20
707 DN150 Type 20
568 DN125 Type 30
735 DN150 Type 30
1094 DN125 Type 21
1411 DN150 Type 21
1130 DN125 Type 22
1490 DN150 Type 22
PPL
Item No. Nominal size
EURO
Inch DIN
963 DN125 Type 20
1454 DN150 Type 20
994 DN125 Type 30
1498 DN150 Type 30
1782 DN125 Type 21
2710 DN150 Type 21
1842 DN125 Type 22
2817 DN150 Type 22
2.11.624
Single Seat Valves Unique SSV DN125/150
Options
The pneumatic valves not mentioned in the code number sheets, should be ordered as below
PPL
Item No. Nominal size
EURO
Inch DIN
627 DN125 Type 20
892 DN150 Type 20
690 DN125 Type 30
962 DN150 Type 30
1206 DN125 Type 21 2.11
1675 DN150 Type 21
1253 DN125 Type 22
1751 DN150 Type 22
PPL
Item No. Nominal size
EURO
Inch DIN
1084 DN125 Type 20
1783 DN150 Type 20
1177 DN125 Type 30
1918 DN150 Type 30
1965 DN125 Type 21
3184 DN150 Type 21
2025 DN125 Type 22
3289 DN150 Type 22
2.11.625
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.626
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.627
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.628
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.629
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.630
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.631
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.632
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.633
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.634
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.635
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.636
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.637
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-875
TD 461-876
2.11.638
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.639
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-877
TD 461-880
2.11.640
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.641
Unique SSV Tangential Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
N
9613363313 2241 63.5 399 82 66.2 17.9
9613363314 2881 76.1 439 87 72.5 21.5
9613363315 3761 101.6 463 120 84.8 25
TD 461-906
2.11 Shut-off Cross 309
9613363316 2089 51.0 386 62 59.9 14.3
N
9613363317 2336 63.5 399 82 66.2 17.9
9613363318 3003 76.1 439 87 72.5 21.5
9613363319 3902 101.6 463 120 84.8 25
TD 461-798
Change-over Right 218
9613363320 2668 51.0 457 73.8 62 59.9 14.3
N
9613363321 2881 63.5 482 86.3 82 66.2 17.9
9613363322 3768 76.1 534 98.9 87 72.5 21.5
9613363323 5397 101.6 584 123.6 120 84.8 25
TD 461-908
Change-over Right 228
9613363234 2756 51.0 457 73.8 62 59.9 14.3
9613363235 2976 63.5 482 86.3 82 66.2 17.9
9613363236 3889 76.1 534 98.9 87 72.5 21.5
N
TD 461-909
C
2.11.642
Single Seat Valves Unique SSV Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A3 A4 E1
Inch Tube DIN DN/OD DIN DN/ DN/ E DN/ Standard without flange
DIN DIN DIN
OD OD OD
9613361110 2172 9613361114 2172 51.0 DN50 338 341 363 366 61 67 68
9613361111 2372 9613361115 2372 63.5 DN65 351 357 376 382 81 73 76
9613361112 2903 9613361116 2903 76.1 DN80 376 394 416 424 86 79 84
9613361113 3953 9613361117 3953 101.6 DN100 410 413 440 443 119 92 93
2.11
øD H Tank flange
9634069901 475 9634069901 475 51.0 DN50 148 30
9634070001 572 9634070001 572 63.5 DN65 163 30
9634070101 603 9634070101 603 76.1 DN80 178 30
9634070201 634 9634070201 634 101.6 DN100 198 30
2.11.643
Unique SSV Y-body Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-801
C
2.11.644
Single Seat Valves Unique SSV Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Digital 8-30 VAC, NO/NC
2.11.645
Unique SSV Manually Regulating Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL
Item No. Size Flow K Dimension (mm) Body combination
EUR
A1 Unique SSV Manually
Inch tube DN/OD (m3/h) A2 ID t E1 E2 F1 H
DN/OD Regulating RF
H
9614291601 2361 38 11 178.8 204.4 34.8 1.6 62.9 49.5 26.6 80
2213-0018
A2
A1
E1
t E2
ID
OD
2.11.646
Single Seat Valves Unique SSV Aseptic Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.647
Unique SSV Aseptic Manually Regulating Valve Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.648
Single Seat Valves Unique SSV Aseptic Manually Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A1 A2 A3 E1 E2
Inch Tube DIN DN/OD DIN DN/ DN/ DN/ DN/ DN/ Standard without flange
DIN DIN DIN DIN DIN
OD OD OD OD OD
51.0 DN50 61 62 67 68 E2
63.5 DN65 81 78 73 76.5
E1
76.1 DN80 86 87 79.5 83.5
101.6 DN100 119 120 92 93
2.11
A1
A2
A3
2210-0038
E1
76.1 DN80 283 298 303 311 390 400 86 87 79.5 83.5
101.6 DN100 309 311 328 331 440 440 119 120 92 93
A1
A2
A3
2210-0039
øD H Tank flange
51.0 DN50 148 30
63.5 DN65 163 30
76.1 DN80 178 30
101.6 DN100 198 30
2.11.649
Service and Mounting Tool Single Seat Valves
Product code: 5249
PPL
Item No. Size
EUR
Service Tool for Maintainable
DN/OD DN
Actuator
3135302191 56 25 - 63.5 25 - 65
9612454001 92 76.1 - 101.6 80 - 150 TD 461-916_1
Mounting Tool for Elastomer Plug Seals (Standard valve, Reverse Acting, Long Stroke, Manually Operating, Tank Outlet)
9613172901 153 38 40
9613172902 348 51 - 63.5 50 - 65
2.11 9613172903 603 76.1 - 101.6 80 - 100
TD 461-917
TD 461-917
TD 461-966_2
2.11.650
Single Seat Valves Unique SSSV Small Single Seat Valve
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946202 1451 Hex nut 12.7 172.2 29.8 45.0
9612946226 1451 Hex nut 19.0 171.2 29.9 45.0
9612947002 1451 Wing nut 12.7 172.2 29.8 45.0
9612947026 1451 Wing nut 19.0 171.2 29.9 45.0
2.11
Shut-off valve 30
9612946206 1557 Hex nut 12.7 172.2 29.8 45.0
9612946230 1557 Hex nut 19.0 171.2 29.9 45.0
9612947006 1557 Wing nut 12.7 172.2 29.8 45.0
9612947030 1557 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946210 1922 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946234 1922 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947010 1922 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947034 1922 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946214 2014 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946238 2014 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947014 2014 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947038 2282 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.651
Unique SSSV Small Single Seat Valve Single Seat Valves
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
Shut-off valve 30
9612946303 1687 9612946254 1557 Hex nut 12.7 172.2 29.8 45.0
9612946327 1687 9612946278 1557 Hex nut 19.0 171.2 29.9 45.0
9612993903 1912 9612947054 1764 Wing nut 12.7 172.2 29.8 45.0
9612993927 1912 9612947078 1764 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946307 2053 9612946258 1922 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946331 2053 9612946282 1922 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993907 2326 9612947058 2178 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993931 2280 9612947082 2178 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946311 2145 9612946262 2014 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946335 2145 9612946286 2014 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993911 2430 9612947062 2282 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993935 2430 9612947086 2282 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.652
Single Seat Valves Unique SSSV Small Single Seat Valve
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946204 1168 Hex nut 12.7 109.7 29.8 45.0
9612946228 1168 Hex nut 19.0 112.7 29.9 45.0
9612947004 1168 Wing nut 12.7 109.7 29.8 45.0
9612947028 1299 Wing nut 19.0 112.7 29.9 45.0
2.11
Shut-off valve 30
9612946208 1237 Hex nut 12.7 109.7 29.8 45.0
9612946232 1237 Hex nut 19.0 112.7 29.9 45.0
9612947008 1375 Wing nut 12.7 109.7 29.8 45.0
9612947032 1375 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946212 1725 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946236 1725 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947012 1955 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947036 1955 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946216 1986 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946240 1986 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947016 2207 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947040 2252 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.653
Unique SSSV Small Single Seat Valve Single Seat Valves
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
2.11
Shut-off valve 30
9612946305 1373 9612946256 1237 Hex nut 12.7 109.7 29.8 45.0
9612946329 1373 9612946280 1237 Hex nut 19.0 112.7 29.9 45.0
9612993905 1555 9612947056 1403 Wing nut 12.7 109.7 29.8 45.0
9612993929 1555 9612947080 1403 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946309 1856 9612946260 1725 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946333 1856 9612946284 1725 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993909 2102 9612947060 1955 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993933 2102 9612947084 1955 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946313 2118 9612946264 1986 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946337 2118 9612946288 1986 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993913 2401 9612947064 2252 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993937 2401 9612947088 2252 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.654
Single Seat Valves LKAP Air-Operated Valve
Product code: 5246 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: See below
Actuation: Pneumatic
PPL
Item No. Size Seals Dimension
EUR
A E G
(mm) LKAP-V (normally closed)
(mm) (mm) (mm)
9611409543 1210 25 EPDM 170 24 40
9611409541 1210 25 Nitrile (NBR). 170 24 40
2.11
2.11.655
LKAP Air-Operated Valve - Options Single Seat Valves
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: for indication 5246, 5415
PPL
Item No. Size Option Product code:
EUR
mm inch LKAP
9611409548 * 25 1” LKAP for fitting of male parts. 5246
9611409549 * 25 1” LKAP for replacement of seals. 5246
Male part
Male part standards (included in the price)
64 25 1” 5246
SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
Fitting of male parts included.
2.11
Please state which type of male
part you want and to which outlet
it should be connected.
Seals
Replacement to seals of Fluorinated rubber
125 5246
(FPM).
Indication
9611402551 205 Double switch unit, Reed type. 5415
* = On request
When using the above numbers - please specify: The male parts required.
NOTE! Other options on request.
2.11.656
Single Seat Valves SB Mini Flow Valve
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1,6 µm
Outside surface finish: Ra ≤ 1,6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615085302 356 Manual Angle Valve Clip-On/Swage
N/A
2.11
N/A
2.11.657
SB Mini Flow Valve Single Seat Valves
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1,6 µm
Outside surface finish: Ra ≤ 1,6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615082001 407 Pnematic Angle Valve Swage/Swage NC
9615082101 407 Pnematic Angle Valve Swage/Swage NO
2.11
2.11.658
3. Automation
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations.
- See more at: http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique Control
This page is intentionally left blank
Automated valve control and monitoring
Magnet
IP67 standards for protecting
electronic equipment against
penetration by dust particles or liquids.
s.
ThinkTop Basic
Intrinsically safe for
ATEX environment
ThinkTop Basic
These are mid-level units that fulfil basic requirements for
the automated control and monitoring of sanitary valves,
with a reduced number of digital inputs and outputs.
IndiTop
IndiTop indicator units are designed to transmit small
amounts of data as feedback about the current position
of any sanitary valve. No solenoids are used, eliminating
minating
the need for adjustment over time and, making this
his a true
“set and forget” system.
Combination
of different
communication
protocols
DeviceNet
This page is intentionally left blank
3.1 Indication
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
IndiTop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.670
Indication Units for LKB/LKLA - Micro switch . . . . . . . . . . . . . . . . . . . . . . . 3.1.672
Indication Units for LKB/LKLA - Inductive . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.674
Price lists
IndiTop 8-30 VDC/VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.676
Indication units LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.677
Micro Switches and Hall Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.678
Brackets and Inductive Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.679
Overview for Automation Unique DV-ST UltraPure - Indication . . . . . . . . . . 3.1.684
Automation Unique DV-ST UltraPure - Stroke Limiter . . . . . . . . . . . . . . . . . 3.1.685
Automation Unique DV-ST UltraPure - Indication ER55 . . . . . . . . . . . . . . . . 3.1.687
IndiTop Indication
3.1
.
Concept
IndiTop is a uniform indication unit that consists of a proven no-touch,
set-and-forget sensor system with light-emitting diodes (LEDs) and
valve control sensor board for connection to any PLC (Programming
Logic Controller) system with digital interface.
IndiTop offers a solution for Alfa Laval butterfly and single-seat valves
and is designed for use in the dairy, food and beverage, and biopharm
industries; IndiTop provides real-time information about valve operating
status 24/7 while helping to improve production performance and
secure traceability.
..
Working principle
IndiTop is an automated indication unit which does not use any
solenoid valve, it transmit status and condition of the valve position
back to the PLC system using one of two electrical feedback signals.
IndiTop fits onto all Alfa Laval sanitary actuators equipped with
mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button.
....
3.1.670
Indication IndiTop
3.1
Options Dimensions
- Cable configuration
.
Accessories
150.5 mm (5.93”)
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
.
Compatible actuators
87 mm (3.43”)
ARC Yes SMP valves Yes
SRC Yes Unique Mixproof No
SRC long stroke No
Electrical connection
The fixed cable consists of 6 wires. For standard 2 feedbacks not using the remote setup features only 4 wires need to be connected to external
systems (Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The
orange wire must be connected to Red if the remote setup feature is not used.
Digital Interface
Connection
Wires
Power supply Supply L+/L1 Red
Supply L-/N Black
Green SP1 (De-energized
valve) PLC input signals
Yellow SP2 (Energized valve)
Brown PNP (L+) / NPN (L-) Output polarity as PNP / NPN
PLC output Remote setup signal Orange
A. Brown connected with Red wire on external screw terminals if PNP polarity
B. Brown connected with Black wire on external screw terminals if NPN polarity
The fixed cable consists of 6 wires. For standard 2 feedback not using the remote setup feature only 4 wires need to be connected to external systems
(Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The orange
wire must be connected to Red if the remote setup feature is not used.
3.1.671
Indication Units for LKB/LKLA - Micro switch Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
A micro switch is a so called sub-miniature switch. It is activated
mechanically by a roller leaf. Standard function is normally open (NO),
normally closed (NC) and is always a digital signal (on/off).
Communication Materials
Interface . . . . . . . . . . . . . . . Digital, NO switch Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . 24-55 (110) VDC/VAC Plastic parts . . . . . . . . . . . . PA6 and PPO/PS
Minimum load . . . . . . . . . . . 100 mA Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Maximum load . . . . . . . . . . .1 A Contact pins . . . . . . . . . . . . Gold-plated
Electrical connection . . . . . . . M12 plug, (incl counterpart)
Environment
Working temperature . . . . . . . -25°C to +80°C
"Note! As the unit is not earthed it should not be used for voltage
Protection rating . . . . . . . . . . IP 67
exceeding 55 V"
Cable connection
.
Counterpart ... . . . . . . . . . . . . . . M12 socket
Termination . . . . . . . . . . . . . . . . . . Screw
Max wire size . . . . . . . . . . . . . . . . . 0.129 mm2 (AWG26)
Cable gland entry . . . . . . . . . . . . . . PG7 (3 - 6.5 mm)
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
For further information: See also ESE001257.
3.1.672
Indication Indication Units for LKB/LKLA - Micro switch
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3. ø3 closed valve
2. ø2 open valve 3)
C 1)
TD 436-005
2)
TD 706-007
3.1.673
Indication Units for LKB/LKLA - Inductive Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
The inductive prox. switches are non-contact electronic switching
elements. The output signal is always a digital signal (on/off).
These indication units are easily mounted without any further
mechanical adjustments and have to be installed between the air
operated actuator and the valve.
Communication Materials
Electrical design . . . .... . . . DC PNP Steel parts . . . . . . . . . . . . . . Stainless steel
Operating voltage . .... . . . 10...36 V DC Plastic parts . . . . . . . . . . . . PBT; PC (polycarbonate)
Output function . . . .... . . . 2 x NO Contact pins . . . . . . . . . . . . Gold-plated
Current consumption ... . . . < 15 mA
Environment
Current rating . . . . .... . . . 250 mA
Working temperature . . . . . . . . . . . . -25 °C to +80 °C
Electrical connection .... . . . M12 plug
Protection rating . . . . . . . . . . . . . . . IP 67
.
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
The M12 counterpart (Socket) connector are not a part of the indication
unit packageThe wiring and pinout on the M12 plug has changed,
compared to the previous side indication units for LKB/LKLA
.
For further information: See also ESE001257
3.1.674
Indication Indication Units for LKB/LKLA - Inductive
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3.1.675
IndiTop 8-30 VDC/VAC Indication
3.1
Top Unit Valves: SRC, Unique SSV (Except SRC-LS and Unique
Product code: 5409 SSV- LS), Unique SSV Aseptic, SMP-BC, SMP-SC,
LKLA-T (LKB), Koltek MH, SBV.
PPL
Item No. Specification Size IndiTop
EUR
DN/OD DN
9613418101 234 8 - 30 VDC/AC, 5 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedback
Type: PNP/NPN
9613418102 253 8 - 30 VDC/AC, 10 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedbac
Type: PNP/NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418103 298 25-101.6 25-150 RGIZ
ENE ED
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418104 298 25-101.6 25-150
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type PNP
3.1.676
Indication Indication units LKLA
3.1
Indication units for LKB/LKLA ø85/Handle 1.1
Indication units for LKB/LKLA ø133
Product code: 5415
Note!
The M12 counterpart (socket) connector are not a part of the indication unit package
The wiring and pinout on the M12 plug has changed, compared to the previous inductive side indication units for LKB/LKLA.
3.1.677
Micro Switches and Hall Prox. Switches Indication
3.1
Indication Units for LKLA (LKB) ø85/Handle 2.1
Indication Units for LKLA (LKB) ø133
Product code: 5415
PPL
Item No. Specification Size
EUR
LKB for LKB for Micro switch unit* for
LKB-2 for DN
DN/OD DN/OD LKLA ø85
9612510702 206 24-55 (110) VDC/VAC 25-101.6 1”-4” 25-100
Load: Min. 100 mA
Max. 1A
Signal output: On/off, digital TD 706-007
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
Micro switch unit* for LKLA ø133
Signal output: On/off, digital
9612510902 277 24-55 (110) VDC/VAC 101.6 4” 100-150
Load: Min. 100 mA
Max. 1A
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
For further information - please see PD-sheet.
3.1.678
Indication Brackets and Inductive Sensors
3.1
Indication Units
Product code: 5414
PPL
Item No. Specification Valve type/size Dimension (mm)
EUR
A B C Bracket system for LKAP
9612498901 141 Without M12 sensor 15 25 54
SSV-Y
76-101.6 mm
TD 704-028
TD 449-412
3.1.679
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC,
SMP-BC, SMP-BCA, LKLA-T (LKB), Koltek MH, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
8 VDC NC, 2m cable 2 wire NF5003 See Note 1
9611995195 47
NAMUR BN
+
Connection to Ex protection
(Zener barrier)
Inductive sensor (M12)
8 VDC NC, M12 plug 2 wire NF501A See Note 1
9611995196 45 1 L+
NAMUR
Connection to Ex protection
safe circuit II 2G/1D Ex ia IIC T6 2
L-
(Zener barrier)
Inductive sensor (M12)
9611992900 51 10-36 VDC NO, 2m cable 2 wire IF5718 See Note 1 BK
L+
PNP/NPN
BK
L-
BU
Unbalanced L-
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995198 70 10-30 VDC NO, 6m IFT213 See Note 3
Bracket mounted BN L+
Balanced or BK
PNP/NPN 3 wire BU
Unbalanced L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.680
Indication Brackets and Inductive Sensors
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Koltek MH, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995199 52 10-30 VDC NO, PNP M12 plug 3 wire IFT216 See Note 3
Bracket mounted
Balanced or
Unbalanced 1 L+
4
Mixproof valve
IFT216 See Note 4 3 L-
Yoke mounted
Unbalanced CP3
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995770 69 10-36 VDC NO, PNP M12 plug 3 wire IFT204 See Note 4 BN L+
Yoke mounted
BK
Balanced CP3/PMO BU L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.681
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Koltek MH, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
9611995200 52 10-36 VDC NO, PNP M12 plug 3 wire IFT203 See Note 1 1 L+
4
3 L-
Inductive sensor (M18)
68 10-36 VDC NO, PNP M12 plug 3 wire IGT203 See Note 2 1
9611995201 L+
4
3 L-
Inductive sensor (M12)
9611995202 83 AS-Interface AS-I 2.1, M12 plug 2 wire IFC247 See Note 1 1
AS-i +
62 node
3 AS-i -
Inductive sensor M5
9611995650 111 10-36VDC NO, PNP M8 plug 3 wire IY5036 See Note 5 1 L+
4
3 L-
Inductive sensor M5
9611995651 133 10-36VDC NO, PNP 2m cable 3 wire IY5046 See Note 5 BN L+
BK
BU L-
3.1.682
Indication Brackets and Inductive Sensors
3.1
Indication Units
For LKLA (LKB) ø85/ø133
Product code: 5414
PPL
Item No. Size Specification
EUR
LKB for LKB-2 for
Bracket system for LKLA ø133
DN/OD DN
9612552901 42 101.6 100-150 ø12
9612552902 42 101.6 100-150 ø18
3.1.683
Overview for Automation Unique DV-ST UltraPure - Indication Indication
3.1
Product code: 5417
Valve
Unit size (HxW) 65x23 mm 75x67 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.1.684
Indication Automation Unique DV-ST UltraPure - Stroke Limiter
3.1
Product code 5417
DN 50
acting
DN 65 6 Open or Close
9614092112 97 7 EPDM PTFE None
DN 80 Manual override
3.1.685
Automation Unique DV-ST UltraPure - Stroke Limiter Indication
3.1
Product code 5417
Acting
9614092107 38 DN 25 3 PTFE
NC
9614092108 43 4 EPDM Open or Close
DN 40 Single Double
9614092110 50 5 PTFE None
Manual override
2509-0077
3.1.686
Indication Automation Unique DV-ST UltraPure - Indication ER55
3.1
Product code 5417
DN 50 acting
acting
DN 65 6 Reed-Contact
9614092202 105 EPDM PTFE Open or Close 24VDC
DN 80 7
250VAC
4 EPDM
DN 50
DN 40 acting
5 PTFE
4 EDPM
DN 50
5 PTFE
Note: * AA actuator only available with EPDM
3.1.687
Automation Unique DV-ST UltraPure - Indication ER55 Indication
3.1
Product code 5417
DN 50
Indication unit
Diaphragm Actuator Composite/Stainless Steel
ER55
PPL
Item No. Function Valve Size H75xW67 Position feedback Interface DV-P
EUR Elastomer
1 EPDM
DN 15
PTFE
DN 20 2
EPDM Reed-
DN 25 Single Double Contact
9614092201 94 NC Open or Close
3 PTFE Acting 24VDC
4 EPDM
DN 40 250VAC 2509-0077
5 PTFE
4 EPDM
DN 50
5 PTFE
3.1.688
3.2 Control
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.690
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.692
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.694
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.696
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.698
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.700
ThinkTop® D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.702
Price lists
ThinkTop® Digital 8-30 VDC PNP/NPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.704
ThinkTop® AS-Interface 31 node or 62 node . . . . . . . . . . . . . . . . . . . . . . . . 3.2.705
ThinkTop® DeviceNetTM 11-25 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.706
ThinkTop® Basic Digital 10-30 VDC PNP/NPN . . . . . . . . . . . . . . . . . . . . . . 3.2.707
ThinkTop® Basic AS-Interface 62 node . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.708
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.709
ThinkTop D30 Digital 24 VDC PNP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.710
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.711
Overview for Automation Unique DV-ST UltraPure - Control . . . . . . . . . . . . 3.2.713
Automation Unique DV-ST UltraPure - Control 8690 . . . . . . . . . . . . . . . . . . 3.2.714
Automation Unique DV-ST UltraPure - Control 8695/8691 . . . . . . . . . . . . . 3.2.719
ThinkTop ® Digital Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
The ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval sanitary actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
TECHNICAL
. DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . Closed valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Open valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1 Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4-10 mm)
Valve tolerance band options . . . . . . 5
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Optional cable gland . . . . . . . PG7 (4 - 6.8 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Note!
For further information: See also ESE00353
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.690
Control ThinkTop ® Digital
300 mm (12”)
172 mm (7”)
Sensores)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensores)
...
Electrical connection
P1
P2 6 Solenoid 1 1 Closed valve
1
6 7 Solenoid 2 2 Open valve
2
7
3
8 Solenoid 3 3 Seat-lift 1
8
4
9 Supply + 4 Seat-lift 2
9
5
10 Supply - 5 Status
10
12
11 Solenoid com 12 NPN/PNP Jumper
11
13
Earth Earth 13 NPN/PNP Jumper
24 20 Solenoid common grey 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1, grey 25 Seat-lift 2 “lower”
21
26 22 Solenoid 2, grey 26 Supply +
22
27 23 Solenoid 3, grey 27 Supply -
23
2050-0013
3.2.691
ThinkTop ® AS-Interface Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval sanitary actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
TECHNICAL
. DATA PHYSICAL DATA
Communication Materials
Interface option 1 . . . . . . . . . AS-Interface v2.1, 31 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Slave profile . . . . . . . . . . . . 7.F.F.F Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address . . . . . .0
Environment
Communication Working temperature . . . . . . . -20 °C to +85 °C
Interface option 2 . . . . . . . . . AS-Interface v3.0, 62 node Protection class . . . . . . . . . . IP66 and IP67
Supply voltage . . . . . . . . . . . 29.5V - 31.6 VDC Protection class equivalent . . . NEMA 4.4x and 6P
Slave profile . . . . . . . . . . . . 7.A.7.7
Cable connection
Default slave address . . . . . .0
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Sensor board Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Max current consumption . . . . 45mA Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #1 . . . . . . . . Closed valve
Note!
Feedback signal #2 . . . . . . . . Open valve
For further information: See also ESE00356
Feedback signal #3 . . . . . . . . Seat-lift 1
Feedback signal #4 . . . . . . . . Seat-lift 2 .
Feedback signal #5 . . . . . . . . Status The ThinkTop has Patented Sensor System, Registered Design and
Valve tolerance band options .5 Registered Trademark owned by Alfa Laval
Default tolerance band . . . . . . ± 5 mm
Sensor accuracy . . . . . . . . . ±0.1 mm .
Stroke length . . . . . . . . . . . . 0.1 - 80 mm
Solenoid valve
Max current consumption . . . . 45mA
Air supply . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . 0-3
Manual hold override . . . . . . . Yes
Throttle air in/out 1A, 1B . . . . 0-100 %
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
3.2.692
Control ThinkTop ® AS-Interface
.
Accessories
- Remote programming (IR keypad)
- For upper seat-lift detection on Mixproof valves:
300 mm (12”)
172 mm (7”)
- External PNP sensors (Refer to Brackets and Inductive Sensors)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensors)
..
Electrical connection
P1
P2 6 ASI + 1 N/C
1
6
2
7 ASI - 2 N/C
7 8 N/C 3 N/C
3
8 9 N/C 4 N/C
4
9
5 10 N/C 5 N/C
10
12 11 N/C 12 PWM Jumper
11
13 Earth Earth 13 PWM Jumper
24 20 Solenoid common grey 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1, grey 25 Seat-lift 2 “lower”
21
22
26 22 Solenoid 2, grey 26 Supply +
23
27 23 Solenoid 3, grey 27 Supply -
2050-0013
3.2.693
ThinkTop ® DeviceNetTM Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability .
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval sanitary actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
..
TECHNICAL
. DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . DeviceNet Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 11 - 25 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Class 4 messaging . . . . . . . . . . . . . 2 byte Polling Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Baud rates . . . . . . . . . . . . . . . . . . 125K, 250K, 500K
Environment
Default slave address . . . . . . . . . . . 63
Working temperature . . . . . . . -20 °C to +85 °C
Sensor board Protection class . . . . . . . . . . IP66 and IP67
Max current consumption . . .. . . . . . 45mA Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #1 . . . . . . .. . . . . . Closed valve
Cable connection
Feedback signal #2 . . . . . . .. . . . . . Open valve
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #5 . . . . . . .. . . . . . Status
Valve tolerance band options . . . . . . 5 Note!
Default tolerance band . . . . .. . . . . . ± 5 mm For further information: See also ESE00355
Sensor accuracy . . . . . . . .. . . . . . ±0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm .
The ThinkTop has Patented Sensor System, Registered Design and
Solenoid valve Registered Trademark owned by Alfa Laval
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.694
Control ThinkTop ® DeviceNet TM
300 mm (12”)
- External sensor bracket (Refer to Brackets and Inductive
172 mm (7”)
Sensors)
ø137 mm (5½”)
DeviceNet features
Generic Master/scanner
I/O Slave messaging supported by ThinkTop® DeviceNet
Explicit peer to peer messaging No • Bit strobe No No
I/O peer to peer messaging No • Polling Yes
Configuration consistency value No • Cyclic No
Faulted node recovery No • Change of state (COS) No
Configuration method EDS fil, Top46-7j ThinkTop before 2012
EDS fil, T-Top RTA ThinkTop after 2012
Electrical connection
P1
P2 6 N/C 1 Power bus V- (Black)
1
6
2
7 N/C 2 CAN_L (Blue)
7
3
8 N/C 3 Drain (Bare)
8
4 9 N/C 4 CAN_H (White)
9
5 10 N/C 5 Power bus V+ (Red)
10
12 11 N/C 12 N/C
11
13 Earth Earth 13 N/C
24 20 Solenoid com (Grey) 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1 (Grey) 25 Seat-lift 2 “lower”
21
26 22 Solenoid 2 (Grey) 26 Supply +
22
27 23 Solenoid 3 (Grey) 27 Supply-
23
2050-0013
3.2.695
ThinkTop ® Basic Digital Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval sanitary actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Energized valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #5 . . . . . . .. . . . . . Status Protection class equivalent . . . NEMA 4.4x and 6P
Valve tolerance band options . . . . . . 1
Cable connection
Default tolerance band . . . . .. . . . . . ± 5 mm
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm
Note!
Solenoid valve
For further information: See also ESE00225
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) .
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways The ThinkTop has Patented Sensor System, Registered Design and
Numbers of solenoids . . . . . . . . . . . 0-3 Registered Trademark owned by Alfa Laval
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0 - 100%
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
..
3.2.696
Control ThinkTop ® Basic Digital
.
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
1 De-energized (PLC input)
2
2 Energized (PLC input)
3 Activation of solenoid # 1 (PLC input)
3
4 Activation of solenoid # 2 (PLC input)
4
5 Activation of solenoid # 3 (PLC input)
5
6 Supply votlage sensor (+) 10-30 VDC
6
7 Supply votlage sensor (+) 0 VDC
7
8 Common supply solenoids
8
9 PNP/NPN jumper
10 PNP/NPN jumper
9
10
11 Solenoid com.blue
11 12 Solenoid # 1, internal connection (Grey)
12 13 Solenoid # 2, internal connection (Grey)
13 14 Solenoid # 3, internal connection (Grey)
14
2053-0001
3.2.697
ThinkTop ® Basic AS-Interface Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval sanitary actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
..
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . AS-Interface v3.0, 62 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6 Reinforced
Slave profile v3.0 . . . . . . . . . . . . . . 7.A.7.7 Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address . . . . . . . . . . . 0
Environment
Sensor board Working temperature . . . . . . . -20 °C to +85 °C
Max current consumption . . .. . . . . . 45mA Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #2 . . . . . . .. . . . . . Energized valve
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Valve tolerance band options . . . . . . 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm Note!
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm For further information: See also ESE00356
Solenoid valve .
Max current consumption . . . . . . . . . 45mA The ThinkTop has Patented Sensor System, Registered Design and
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) Registered Trademark owned by Alfa Laval
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.698
Control ThinkTop ® Basic AS-Interface
.
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
...
Electrical connection
P1
2053-0000
1
ø137 mm (5½”)
2
1 ASI +
2 ASI -
3
3 PWM jumber
4 4 PWM jumber
5 5 Solenoid common, internal connection (Grey)
6 Solenoid # 1 internal connection (Grey)
6
7 Solenoid # 2internal connection (Grey)
7
8 Solenoid # 3internal connection (Grey)
8
2054-0000
3.2.699
ThinkTop ® Basic Intrinsically Safe Control
3.2 .
Concept
The ThinkTop ® Basic is a uniform modular control unit that consists of
a proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval sanitary actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required.
...
TECHNICAL DATA PHYSICAL DATA
.
Communication Materials
Interface Intrinsic . . . . . . . . . Intrinsic Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Plastic parts . . . . . . . . . . . . Black Nylon PA 6 with SS fibers
Sensor board
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Feedback signal #1 . . . . . . . . De-energized valve
Feedback signal #2 . . . . . . . . Energized valve Environment
Inductive sensor Working temperature . . . . . . . -10 °C to +45 °C
Switching element function . . . NAMUR NC Protection class . . . . . . . . . . IP66 and IP67
Nominal voltage . . . . . . . . . .8 V Protection class equivalent . . . NEMA 4.4x and 6P
Indication of the state . . . . . . LED, yellow Ex classification code . . . . . . II 2G/D EEx ia IIC T6
EMC in accordance with . . . . IEC / EN 60947-5-2:2004; NE 21 Cable connection
Standards . . . . . . . . . . . . . . DINEN60947-5-6 (NAMUR) Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Certificate of conformity . . . . . PTB 00 ATEX 2032 X Max wire size . . . . . . . . . . . . 0.75 mm² (AWG 19)
Solenoid valve Note!
Air supply . . . . . . . . . . . . . . 150-700 kPa (1.5-7 bar) For further information: See also ESE00810
Type of solenoids . . . . . . . . . 3/2-ways
Numbers of solenoids . . . . . . 0-2
Manual hold override . . . . . . . Yes
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
Certificate of conformity . . . . . KEMA 08 ATEX 0093 X
3.2.700
Control ThinkTop ® Basic Intrinsically Safe
300 mm (12”)
172 mm (7”)
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
.
Electrical connection
1
1. Sensor 1 [De-energized] (blue) 8 VDC (-)
2
2. Sensor 1 [De-energized] (brown) (+) 2053-0000
The following table list show the ATEX evaluated Alfa Laval valves which the ThinkTop Basic Intrinsically Safe can be installed on to be
accordance with Atex Directive 94/9/EC.
Electrical interface
To comply with the ATEX protective system all individual electrical signals from the control unit must be connected to an electrical barrier in the safe area
to obtain the intrinsic safe circuit. The electrical barrier must comply with the standard EN 60079-14 and shall always be specified in accordance with
the following maximum values as shown in the table below for sensor and solenoid valve (I/O signals).
3.2.701
ThinkTop ® D30 Digital Control
3.2 .
Concept
The ThinkTop D30 is a basic valve control unit that consists of a
proven no-touch sensor system with 360-degree LED visual indication,
an integrated solenoid valve for spring-loaded actuator, and valve
control sensor board for connection to any PLC (Programming Logic
Controller) system with digital interface.
ThinkTop D30 offers a simplify solution for Alfa Laval butterfly and
single-seat valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop D30 is a supplement,
alternative solution to optimize applications instead of using external
solenoid valves and the existing range of control units.
Working principle
ThinkTop D30 fits onto nearly all Alfa Laval sanitary actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. ThinkTop D30 is an easy-to-use plug ‘n
play control unit with one 3/2-way solenoid valve and with integrated
intelligence to monitor the status of the operating air pressure,
identifying air loss or leakage. By getting the electrical PLC and sensor
signals the integrated solenoid valve enables control of the processing
valve by open or closing the air-operated valve.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP Steel parts . . . . . . . . . . . . . . . . . . . Stainless Steel and Brass
Plastic parts . . . . . . . . . . . . . . . . . Black Nylon PA 6
Sensor board
Seals . . . . . . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Max current consumption . . . . . . . . . 45mA
Feedback signal #1 . . . . . . . . . . . . . De-energized valve Environment
Feedback signal #2 . . . . . . . . . . . . . Energized valve Working temperature . . . . . . . . . . . . -10 °C to +50 °C
Feedback signal #3 . . . . . . . . . . . . . Alarm Protection class . . . . . . . . . . . . . . . .IP66 and IP67
3.2.702
Control ThinkTop ® D30 Digital
.
Accessories
75 mm (2.95”)
- Various cable options
- Elbow pneumatic fittings for adapting various tubing
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
...
2064-0001
Compatible valves Ø 105 mm (4.13”)
Electrical connection
Digital Interface
Sensor board
Terminal strip
GND -
Connection of power supply
24 VDC +
PLC output signal Trigger solenoid T
Alarm A
PLC input signals De-Energized D
Energized E
3.2.703
ThinkTop ® Digital 8-30 VDC PNP/NPN Control
Top unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
3.2 Product code: 5402 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Koltek MH, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.704
Control ThinkTop ® AS-Interface 31 node or 62 node
Top Unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
Product code: 5404 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Koltek MH, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.705
ThinkTop ® DeviceNetTM 11-25 VDC Control
Top Unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
3.2 Product code: 5406 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Koltek MH, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.706
Control ThinkTop ® Basic Digital 10-30 VDC PNP/NPN
Top unit Valves: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
Product code: 5403 LKLA-T (LKB), Koltek MH, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.707
ThinkTop ® Basic AS-Interface 62 node Control
Top Unit Valves: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
3.2 Product code: 5410 LKLA-T (LKB), Koltek MH, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.708
Control ThinkTop ® Basic Intrinsically Safe
Top unit ThinkTop Basic Intrinsically Safe supports the following valve
Product code: 5405 types: SRC, Unique SSV ATEX, Unique Mixproof, SMP-BC, 3.2
SMP-SC, SMP-TO, LKLA-T (LKB), Koltek MH, SBV.
TD 804-001_1
NOTE!
ThinkTop Basic Intrinsically Safe does not support SRC-LS and Unique SSV-LS.
Contact customer support to get the "Atex product statement 2009" with listed valves inside/outside the scope of ATEX directive 94/9/EC .
This ATEX approval only cover the ThinkTop Basic Intrinsically Safe.
3.2.709
ThinkTop D30 Digital 24 VDC PNP Control
Product code: 5418 Valves: SRC, Unique SSV, SMP-BC, LKLA-T (LKB), Koltek, SBV.
3.2 Except: SRC-LS, Unique SSV-LS, SSV, (DN80 & DN100 high pressure).
Supply
PPL Supply Ext. air tube
Item No. sensor Solenoid No. Valve type
EUR solenoids connection
system
ThinkTop ® D30
9614191101 334 24 VDC 1 24 VDC ø6 mm 3/2
2064-0000
3.2.710
Control Accessories
Product code: 5416
3.2
PPL
Item No. Description
EUR
Accessories
9611993526 248 ThinkTop® IR Keypad.
Threaded plate
3135707012 8 Threaded plate for indication pin on SRC, SMP-BC and I-SSV valves
2057-0003
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.711
Accessories Control
Product code: 5416
3.2
PPL
Item No. Description
EUR
Sample Valves - Adapter for M5 Inductive sensor IY5036 and IY5046
9614017401 51 (Open valve position only) - Valve size 4 and 10
9614257901 122 (Open valve position only) - Valve size 25
2900-0082
Connection cable with M12, 4 pin socket for side Indication units and Inductive sensors and Control unit Type 8691/8695 AS-Interface
9611995203 29 5 m cable, 4 wire with straight socket connector
9611995204 42 10 m cable, 4 wire with straight socket connector
9611995205 29 5 m cable, 4 wire with angled socket connector
9611995206 42 10 m cable, 4 wire with angled socket connector
1 2 1 BN
2 WH
5
3 BU
4 3 4 BK
Note 1:
Connection cable with M12, 8 pin socket forControl unit Type 8691/8695 Digital interface
9611995303 95 5 m, 8 wire 8 with straight socket connector 1 BN
2 WH
1 2
9611995304 133 10 m, 8 8 wire with straight socket connector 8 3
4
BU
BK
7 3
5 GY
6 4 6 PK
5 7 VT
8 OG
Note 1:
Connection cable with M12, 5 pin socket for Control unit Type 8691 DeviceNet
9611995362 56 5 m cable, 5 wire with straight socket connector 1 2
1
2
BN
WH
9611995363 72 10 m cable, 5 wire with straight socket connector 5 3 BU
4 BK
4 3
5 GY
Note 1:
Connection cable with M12, 4 pin socket for Inductive sensor (PMO)
9611994915 77 5 m black cable, 4 wire with angled socket connector 1 2
1
2
BN
WH
3 BU
4 BK
4 3
Note 1:
Jumper cable M8 socket -> M12 plug connector, 3 pin : Applying for the M5 inductive sensor IY036
9611995652 34 0.3 m, 3 wire with M8 angled and M12 straight cable connectors
4 1
1 1
3 3
4 4
3 1 3 4
2057-0000
2057-0001
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.712
Control Overview for Automation Unique DV-ST UltraPure - Control
Product code: 5417
3.2
Valve
Unit size (HxW) 86x91 mm 124x66 mm 119x91 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.2.713
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
9614092607 465 NO DN 25 3 ø6
TD 456-219
3.2.714
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
DN 65 6 Open ø6 mm
Micro-switch
9614092612 530 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
1
DN 65 6 Open ø6 mm Inductive
9614092712 563 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H86xW91 Interface C/SS
EUR valve feedback fittings
DN 8 PTFE Open ø6 mm
9614093001 487 1 EPDM Micro-switch
DN 15 and and
9614093003 487 2 EPDM PTFE 24VDC
DN 20 Close ¼"
2
DN 8 PTFE Open ø6 mm Inductive
9614093101 519 1 EPDM
DN 15 and and sensor
9614093103 519 2 EPDM PTFE Close ¼" 24VDC
DN 20
DN 65 6 Open ø6 mm
Micro-switch
9614093012 552 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
2
DN 65 6 Open ø6 mm Inductive
9614093112 584 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
3.2.715
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
3.2.716
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
9614093007 487 AA DN 25 3
9614093008 487 4 EPDM Open ø6 mm
DN 40
TD 456-219
3.2.717
Automation Unique DV-ST UltraPure - Control 8690 Control
3.2
3.2.718
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
3.2.719
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H86xW91 Plug Interface C/SS
EUR valve feedback fittings
DN 8 1 PTFE 8695 Open ø6 mm
9614093401 573 EPDM Digital
DN 15
and and
9614093403 573 2 EPDM PTFE 24VDC
DN 20 Close ¼"
DN 8 PTFE Open ø6 mm AS-Interface
9614093501 651 1 EPDM TD 456-219
DN 15
Single 1 and and v 3.0
9614093503 651 2 EPDM PTFE acting Close ¼" 62 node
DN 20
DN 8 PTFE Open ø6 mm
1 EPDM DeviceNet
DN 15
9614093601 816 8691 and and
2 EPDM PTFE 63 node
DN 20 Close ¼"
H119xW91
9614093407 706 DN 25 3 8691 Open ø6 mm
DN 40 Digital
EPDM PTFE and and
9614093410 679 5 24VDC
DN 50 Close ¼"
NC
9614093507 762 DN 25 3 Open ø6 mm AS-Interface
NO DN 40 EPDM PTFE 1 and and v 3.0
9614093510 761 5
DN 50
TD 456-217
DN 65 6 Open ø6 mm
Single Digital
9614093412 706 EPDM PTFE and and
DN 80 7 acting 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093512 761 EPDM PTFE 1 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614093612 816 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.720
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
DN 15
Double 2 and and v 3.0
2
9614093903 658 EPDM PTFE acting Close 62 node
DN 20 ¼"
DN 8 PTFE Open ø6 mm
1 EPDM DeviceNet
DN 15
9614094001 785 8691 and and
2 63 node
EPDM PTFE Close ¼"
DN 20
H119xW91
9614093807 728 DN 25 3 8691 Open ø6 mm
DN 40 Digital
EPDM PTFE and and
9614093810 700 5 24VDC
DN 50 Close ¼"
9614093907 794 DN 25 3 Open ø6 mm AS-Interface
AA DN 40 EPDM PTFE 2 and and v 3.0
9614093910 753 5
DN 50 Close ¼" 62 node TD 456-217
DN 65 6 Double Open ø6 mm
Digital
9614093812 728 EPDM PTFE acting and and
DN 80 7 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093912 794 EPDM PTFE 2 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614094012 785 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.721
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
3.2.722
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
3.2.723
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
PTFE
Double 2 and and v 3.0
9614093903 658 DN 20 2 EPDM
DN 25 acting Close ¼" 62 node
1 EPDM Open ø6 mm
DN 15 DeviceNet
PTFE
9614093901 684 8691 and and
DN 20 2 EPDM 63 node
DN 25 Close ¼"
H119xW91
9614093807 728 DN 25 3 PTFE 8691
AA
9614093808 700 4 EPDM Open ø6 mm
DN 40 Digital
9614093810 700 5 PTFE
and and
TD 456-207
3.2.724
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
3.2.725
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Diaphragm Actuator Composite/Stainless Steel Control unit 8695 and 8691
3.2 Pilot Position Plug
Function Valve Size H124xW66 Air Fittings DV-P
Elastomer valve feedback Interface
9614093801 594 DN 15 1 ø6 mm Sensor
DN 20 Open and
EPDM PTFE 8695 and system
9614093803 594 2 Close
DN 25 ¼" 24VDC
9614093901 684 DN 15 1 ø6 mm
DN 20 Double Open and AS-Interface
EPDM PTFE 2 and
9614093903 658 2 Acting Close v3.0 62 node
DN 25 ¼"
DN 15 1 ø6 mm
DN 20 Open and DeviceNet 63
9614093901 684 EPDM PTFE 8691 and
2 Close node
DN 25 ¼"
AA H119xW91
DN 40 ø6 mm Sensor 2509-0077
Open and
9614093808 700 4 EPDM PTFE and system
DN 50 Close
¼" 24VDC
8691
DN 40 ø6 mm
Open and AS-Interface
9614093908 753 4 EPDM PTFE 2 and
DN 50 Close v3.0 62 node
¼"
DN 40 ø6 mm
Double Open and DeviceNet 63
9614094008 806 4 EPDM PTFE and
DN 50 Acting Close node
¼"
3.2.726
3.3 Positioner
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Price lists
Unique RV-ST Regulating Valve - Positioners . . . . . . . . . . . . . . . . . . . . . . . 3.3.728
Overview for Automation Unique DV-ST UltraPure - Positioner . . . . . . . . . . 3.3.729
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 . . . . . . . . 3.3.730
Unique RV-ST Regulating Valve - Positioners Positioner
Product code:: 5411 Positioner for LKLA-T (LKB) ø85
SSV actuators (except LKB ø133, LKB ø85 NO, long stroke actuators)
3.3
PPL
Item No. Description Dimensions
EUR
A B Complete positioner 8694 without display
(mm) (in) (mm) (in)
9611995266 985 SSV valve ø91 ø3.58 164 6.46 A
9611995267 985 LKLA-T ø91 ø3.58 164 6.46
B
2404-0001
B
2404-0001
Note: When using this positioner on a normally open LKB valve, it is important to notice that the valve is not able close completely, because
sensoring range does not cover the full travel of the actuator.
“Always remember to use the closed position of the valve as your reference point for the set up of the positioner regardless actuator configuration.
When using this positioner on a LKB butterfly valve, it is important to remember that this only can be used for simple regulation applications.
Alfa Laval does not have capacity diagram available.
3.3.728
Positioner Overview for Automation Unique DV-ST UltraPure - Positioner
Product code: 5417
3.3
Valve
Unit size (HxW) 119x91 mm 119x91 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.3.729
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
Product code: 5417
3.3
9614094103 1114 5
DN 50 0-100% ¼" Analogue
9614094122 690 DN 25 3 Without ø6 mm Input
DN 40 EPDM PTFE 8694 Display and 4-20 mA
9614094123 690 5
DN 50 0-100% ¼" Analogue
3.3.730
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
DN 65 6 With ø6 mm Input
DN 80 7
9614094104 1114 DN EPDM PTFE 8692 Display and 4-20 mA
8 0-100% ¼" Analogue
100
DN 65 6 Without ø6 mm Input
DN 80 7
9614094124 690 DN EPDM PTFE 8694 Display and 4-20 mA
8 0-100% ¼" Analogue
100
3.3.731
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
NC DN 25 3 PTFE
4 EPDM With ø6 mm Input
DN 40 TD 456-219
3.3.732
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
3.3.733
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
3.3.734
4. Pumps
Our pumps are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure the careful handling of your products.
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval SRU Rotary lobe pump
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Gentle product treatment Advanced Advanced seal design Easy seal conversion
Our centrifugal pumps are hygienic design Many of our pumps share The external design of our
renowned for their ability to With emphasis on features the same mechanical shaft centrifugal pumps, as well
move products gently and such as optimized internal seal, which simplifies as the seal’s construction,
efficiently. The integrity of geometry and profiled maintenance and spare is designed to make seal
your product is assured, o-rings, our centrifugal parts inventory. Combined conversion as fast and as
regardless whether you pumps are suitable for with the quick and easy simple as possible. Our
choose a premium or CIP (cleaning-in-place) front-loading design, this premium LKH pumps
standard-duty model. and offer exceptional levels reduces maintenance can be converted from
of hygiene. All have been costs, increases uptime single to flushed or double
tested in accordance with and reduces the cost of mechanical seals, while
EHEDG requirements and ownership. our standard-duty SolidC
many are authorized to pumps can be converted
carry the 3-A symbol. from single to flushed
shaft seals.
Centrifugal pumps
Alfa Laval’s centrifugal pumps are built to Our centrifugal pump series can be divided into
perform in all areas – from process quality two categories, premium and standard-duty.
to overall energy efficiency. In addition to gentle
product handling and a wide range of hygienic The first category comprises our various cost-
features, they provide a long and trouble-free effective LKH pumps, which handle specialized
service life that ensures low cost of ownership. needs such as evaporation, high-pressure,
self-priming and high-purity applica tions. The
second focuses on initial cost, which includes
our optimized SolidC pump series.
Frequency: 50 Hz
LKH performance: LKH pumps are available for capacities up to 500 m3/h and pressures up to 190 m (19 bar).
LKH
The LKH is a highly effi cient and economical centrifugal
pump range, which meets the requirements of sanitary
processes for gentle product treatment, hygiene and
chemical resistance. Its front-loaded design makes
quick, effective maintenance possible, thereby
contributing to more production time and low cost of
ownership. Available in 13 sizes, the LKH features
effi cient drives which make it possible to optimize
performance for the selected duty as well as comply
with 3-A, CE and EHEDG requirements.
LKH UltraPure
LKH UltraPure pumps are high-purity pumps that
meet specifi cations for water-for-injection (WFI) and
other demanding applications. Authorized to carry
the 3-A symbol, they are suitable for both CIP
(cleaning-in-place), SIP (sterilization-in-place) and
manual cleaning. LKH UltraPure pumps are also
available with a 0.5 μm (150 grit) fi nish, fl ushed seal kit
and a comprehensive Q-doc documentation package
to smooth the qualifi cation and validation process.
LKHex
Highly effi cient and economical, the LKHex centrifugal
pump meets the requirements of the ATEX directive
94/9 IEC group II, categories 2G and 3G with
temperature classes T1~T4.
LKHI
An extension of the LKH range, the LKHI has
an internal seal for use in applications that
require higher inlet pressures of up to 16 bar.
The simple, effective design is well suited,
although not limited to, filtration-type appli-
cations and combines reliable and efficient
operation with ease of maintenance.
LKH Multistage
Designed to 3-A standards and available in two-, three-
or four-stage models, LKH Multistage pumps save space
and energy by replacing up to three booster pumps in a
line. Used primarily in high-pressure applications with low
capacity, they withstand system pressures up to 40 bar
and deliver boost pressures up to 19 bar. This makes them
suitable for, but not limited to, many types of fi ltration
applications.
LKH Evap
LKH Evap are sanitary pumps with high efficiency and
the lowest NPSH requirements, making them ideal for
use in evaporation applications, such as liquid concen-
tration and powder processing solutions, as well as in
dewatering plants. Using the optional clear fl ow impeller
design, process optimization can be achieved in applica-
tions where there is a risk of hard layer deposits.
Identical shaft seal for easy maintenance and flexibility. Only one size of shaft seal is required for all LKH standard models
(LKH 5–60) and SolidC (SolidC 1–4), which makes keeping the right parts in inventory simple and inexpensive. Plus, a single
mechanical seal can easily be changed to a flushed or double mechanical seal in minutes with just a few extra components.
Standard-duty pumps
Alfa Laval’s standard-duty centrifugal pumps The highlight of our standard-duty pumps is
are designed to offer high value for money. In the SolidC series, which combines a practical,
addition to gentle product handling and efficient cost-effective design with certain characteristics
operation, they offer high reliability and possibilities of our premium LKH centrifugal pumps.
for swift and easy maintenance.
SolidC UltraPure
This reliable and economical centrifugal pump meets
the requirements of the biopharm industries. It has a
0.5 μm (150 grit) fi nish, 3.1 material certifi cation, gentle
product treatment and chemically resistant material
suitable for a wide range of duties. Our comprehensive
Q-doc docu men tation package supports a smooth
qualifi cation and validation process, which provides
solid value for money.
FM-OS and GM
centrifugal pumps
The FM-OS and GM centrifugal pumps series are
economical alternatives for industries in which acid-
resistant steel is required. Specifi cally designed to
handle specifi c applications at low capacities, these
centrifugal pumps are solid, cost-effective solutions
for handling acidic products.
MR liquid ring
Through the simplicity of its design and service
reliability, the MR liquid ring pump series is a cost-
effective solution for products containing air or gas.
These pumps are specifi cally developed for use in
food, chemical and pharmaceutical industries, where
they are often used as return pumps in CIP (cleaning-
in-place) systems. MR liquid ring pumps are available
in four sizes with duties up to 84 m3/hr to fully
optimize your process requirements.
MR liquid ring pumps are reliable and cost-effective for
standard duties up to 84 m3/h.
Positive pumps
Designed for low, medium and high-viscosity With its robust construction, each pump is
media, Alfa Laval positive pumps offer gentle developed for a different type of demand and
pumping action and reliable performance which meets high standards of quality and reliability.
results from more than 50 years of continuous Collectively, they provide operating economy
development at advanced production and R&D and high fl exibility of use.
facilities.
Gentle, hygienic design Modular pump design Universal mounting Improved drainability
With their high-precision Modular design increases To provide high flexi- All of our positive pumps
rotors and low-shear fl exibility and component bility when fitting the can be drained easily
operation, our positive interchangeability, reducing pump into a produc- when mounted in vertical
pumps ensure the gentle maintenance time and tion line, all of our port position. In the case
movement of delicate spare parts inventory. positive pumps can of our OptiLobe and SX
products. Designed for The wide range of sizes be mounted in either pumps, cusps are retained
maximum cleanability, available enables selection a vertical or horizontal in vertical confi gurations
our pumps comply with of the most cost-effective port position. for greater efficiency.
the world’s leading solution for your process
hygienic standards. requirements.
Easy seal retrofit Heavy-duty gearbox CIP and SIP Standards and approvals
The seals of our positive construction Our positive pumps All of our positive pumps
pumps are designed for These pumps have a are ideal for both CIP are compliant with CE
quick and simple up- cast iron gearbox with (cleaning-in-place) and directives and the EHEDG,
grading. Our broad range heavy-duty taper roller SIP (sterilization-in- 3-A and FDA hygienic
of seals includes many bearings and torque place) applications. standards. In addition, our
seal types and configu- locking assemblies for SX and SRU pumps can
rations, which can be easy maintenance and meet ATEX requirements
tailored to your need high reliability. for use in explosive
and application. environments.
SX
S
T SX is Alfa Laval’s premium positive pump, is designed
The
for use in sensitive and ultra-clean applications. With
fo
optimized pump head geometry and multi-lobe rotors, SX
o
pumps ensure low-shear operation with minimum pulsation.
p
This makes them the best choice for maintaining the
T
integrity of delicate products.
in
SRU
The SRU is Alfa Laval’s core positive pump with extensive
options, materials and ability to handle a wide range of
temperatures and pressures. This makes it the ideal
solution for the most demanding of applications.
OptiLobe
The OptiLobe is Alfa Laval’s standard positive pump intended
for general applications. Available in an optimized range with
fewer options, OptiLobe pumps combine cost-effective
simplicity with Alfa Laval quality and reliability.
Motorization
Pumps can be supplied as bareshaft for mounting locally Other options include ball feet for raising the unit above
in the process line or within a skid. Alternatively, Alfa Laval the fl oor level to provide access for cleaning and stainless
offers the units fully motorized using robust, reliable and steel shrouds to protect the drive against dirt entrapment
efficient geared drives, which can be designed for direct and enable easy wash down.
drive or for speed control.
Rheology laboratory
Our laboratory provides us with a thorough understanding of
individual fl uid behaviour, which contributes to the correct sizing
of pumps, seal specifi cation as well as optimizing system design.
This ensures the selection of the right pump the fi rst time, which
potentially reduces both capital investment and life cycle costs.
CAD portal
The Alfa Laval CAD portal offers access to 2D and 3D CAD
Computer-Aided Selection (CAS) software.
drawings in a variety of formats, providing ease of design and
installation.
Maintenance videos.
Manual de instrucciones
s lobulares de la gama SRU
Bombas rotativas
Instruction Manual /
ky ᔹ Ꮃ ᕒ
We provide you and your suppliers with full documentation and ᕕӡ ታா
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Close at Hand
To make selection of Alfa Laval products easy, there is a com-
prehensive over 1400-page catalogue entitled “Close at Hand”,
which includes detailed information on the world’s broadest port- Q-doc.
folio of hygienic components and provides convenient one-stop
shopping.
Alfa Laval has served as the standard bearer for the production
of hygienic products since Gustaf de Laval invented the centrifugal
separator to separate cream from milk more than a century
ago. That same ingenuity is applied to all our hygienic components
and solutions that safeguard the flavour, texture and
appearance of food, dairy products, beer and other beverages.
Trustworthy service
Guaranteed performance, reliability and hygiene come standard
with every Alfa Laval pump. Each pump is backed by the service
and support from our global organization and local network of
distributors, system builders and contractors. This gives you easy
access to advanced resources and specialist knowledge about
hygienic components and processes.
Unsurpassed reliability
It goes without saying that an investment in quality is an
investment in reliability. Alfa Laval hygienic components and
solutions are designed and sized right from the start. When
reinforced by maintenance programmes and Alfa Laval parts,
you are able to achieve a strong total cost of ownership and
true peace of mind.
Application Overview Product Presentation
4.1
Liquid-Ring
Centrifugal Pumps Rotary Lobe Pumps
Pumps
LKH
LKH LKH- LKH SolidC FM- MR Opti-
LKH LKHI Multi- LKHPF SolidC GM MR SRU SX
-SP UP evap UP OS UP Lobe
stage
Main duties
Dairy
Milk • • • • •
Milk/cream pasteurization • • • • • • • • •
Cultured milk • • • • •
Whey • • • • • • •
Curd • • •
Ice cream pasteurization • • • • •
Cheese • • •
Yoghurt • • •
High pressure filtration • •
Brewery
Wort • • • • • • •
Beer • • • • • • •
Beer pasterization - feed • •
Beer pasterization - booster • •
Yeast • • •
Beverages
Clarified juices, drinks, wine • • • • • • •
Juice/drinks with pulp/fibres • • • • • • • •
Clarified fruit & sugar conc. • • • • • • • •
Sugar dissolving • • • • • • • •
Final sirup • • • • • • • • •
Other food
Low viscous products • • • • • • • •
High viscous products • • • • • • •
Vegetable oil (•) • • • (•) (•) • •
Non evaporating products •
Prepared food • • •
Pharma
High purity water • • •
WFI • •
CIP return •
Parenterals • •
Opthalmic • •
Ingestibles • •
Utilities
Water • • • • • • • •
CIP feed • • • • • •
CIP return • • •
Carbonisation (CO2) • • •
Personal Care
Soap • • •
Cosmetics • • •
General Centrifugal, Liquid Ring and Rotary Lobe Pump range overview
Flow Range [m3/h] 500 240 75 275 85 90 85 85 13 30 80 50 48 106 114
Head 50Hz [mlc] 115 78 190 115 73 78 85 85 18 18 52 40
Head 60Hz [mlc] 158 105 240 158 100 105 120 120 20 27 50 50
Max. Inlet pressure [bar] 10 16 10/40 40 10 10 4 4 4 4 4 4 8 20 15
Max. Visc [cP] 1000 1000 1000 1000 300 1000 500 500 500 500 300 300 106 106 106
Max. Temp. C 140 140 140 140 140 140 120 120 140 140 140 140 130 200 150
4.1.760
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
Product leaflet
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.762
LKHex Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.765
LKH-110 and LKH-120/P Multi-Stage Centrifugal Pump . . . . . . . . . . . . . . . 4.1.768
LKHP Filtration Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.771
LKHI Centrifugal Pump for 16 bar Inlet Pressure . . . . . . . . . . . . . . . . . . . . . 4.1.774
LKH UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.777
LKHSP Self-priming Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.780
LKH Evap Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.782
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.785
SolidC UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.788
FM-OS Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.791
GM and GM-A Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.794
MR-166S, -185S, -200S, -300 Liquid-Ring Pump . . . . . . . . . . . . . . . . . . . . 4.1.797
Performance curves
LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.800
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.802
LKH-110 Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.824
LKH-120/P Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.825
LKHSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.826
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.831
FM-0S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.839
GM and GM-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.840
MR Liquid-Ring Pump - 50 Hz/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.841
Price lists
Alfa Laval LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.842
LKHex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.844
LKH-110 and LKH-120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.846
LKHPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.847
LKHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.848
LKH UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.849
LKHSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.851
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.852
SolidC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.854
GM, FM-OS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.855
MR-166S, -185S, -200S, -300S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.856
LKH Centrifugal Pumps
4.1
.
Applications
The LKH pump is a highly efficient and economical centrifugal pump,
which meets the requirements of sanitary and gentle product treatment
and chemical resistance.
LKH is available in thirteen sizes, LKH-5, -10, -15, -20, -25, -35, -40,
-45, -50, -60, -70, -85 and -90.
Standard design
The LKH pump is designed for CIP with emphasis on large internal
radii and cleanable seals. The sanitary version of LKH has a stainless
steel shroud for protection of the motor, and the complete unit is
supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings made from stainless steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Warranty
Extended 3-years warranty on LKH pumps. The warranty covers all O C T O B E R 2008
non wear parts on the condition that genuine Alfa Laval Spare Parts
are used.
4.1.762
Centrifugal Pumps LKH
4.1
Dimensions mm Flow chart Frequency: 50 Hz Speed (synchr): 3000 rpm
J2 H(m)
NPSHr(m)
M2
B C 120
3000-0002
100
A
G
80
J1
D
LKH-40
60
LKH-70
F
LKH-35 LKH-85
3000-0157
M1 40 LK
H-
I 25 LKH-50
H E
LKH-20 LKH-60
20
LKH-10 LKH-45
LKH-90
LKH-5 LKH-15
0
0 50 100 150 200 250 300 350 400 450 500 550
Q (m³/h)
Pump Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
A 158 142 166 180 193 193 212 212 205 261 254 229 310
B 70 87 66 88 106 119 126 126 118 102 147 220 250
C 22 23 43 27 32 23 28 28 35 62 25 65 65
D 189 247 247 253 303 303 329 329 329 329 408 438 504
E 42 51 87 63 69 54 64 64 77 106 76 97 95
Motor IEC IEC80 IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250 IEC280
Motor kW 0.75/1.1 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75 90/110
F(max)* 262 262 282 285 304 332 352 372 446 496
G 125 157 185 198 196 262 286 399 410 584
H 250 288 325 359 383 485 533 670 753 960
I (LKH-5) 400 441 - - - - - - - -
I (LKH-10 to -60) - 434 516 497 597 791 842 980 - -
I (LKH-70 to -90) - - - - - 804 855 993 1231 1271
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Moter overview
Pump
Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
Moter range IEC80- IEC90- IEC90- IEC90- IEC90- IEC90- IEC90- IEC100- IEC100- IEC112- IEC160- IEC200- IEC180-
(IEC) IEC90 IEC160 IEC160 IEC160 IEC200 IEC180 IEC200 IEC180 IEC200 IEC200 IEC250 IEC280 IEC250
From LKH-5 to LKH-85 dimensional data are based on 2 pole, ABB motors.
For LKH-90 dimensional data are based on 4 pole, ABB motors.
4.1.763
LKH Centrifugal Pumps
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw/nut (standard for LKH-70 - LKH-90). - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH-10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Surface roughness, product wetted parts: Ra ≤ 0.8 µm. - Flow, pressure and temperature.
H. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) - Density and viscosity of the product.
or FEP. - Options.
I. Rotating seal ring of Silicon Carbide.
Note!
For further details, see also ESE00698.
4.1.764
Centrifugal Pumps LKHex
4.1
.
Applications
The LKHex pump is a highly efficient and economical centrifugal pump,
which meets the requirements of the ATEX directive 94/9 IEC group II,
categories 2 and 3, temperature class T3 and T4. LKHex is available in
following sizes, LKHex-10, -15, -20, -25, -35, -40, -45, -50, -60, -70.
The LKHex performance data are equal to the performance of LKH
pump.
Standard design
The LKHex has a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either a single shaft seal or a double
mechanical shaft seal (DMS). The seal ring is in acid-resistant steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings
in carbon or silicon carbide.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKHex 10-70: (50Hz) . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted LKHex 10-60: (60Hz) . . . . . . . . . . . . 1000kPa (10 bar).
Product wetted seals: . . . . . . . . . . . EPDM, NBR, FPM and FEP. LKHex 70: (60Hz) . . . . . . . . . . . . . . 500kPa (5 bar).
O C T O B E R 2008
4.1.765
LKHex Centrifugal Pumps
4.1
Dimensions (mm) Flow chart Frequency 50 Hz, Speed (Synchr): 3000 rpm
J2 H(m) NPSHr(m)
120
3001-0001
M2
B C
100
80
A
G
60 LKHex-40 LKHex-70
J1
LKHex-35
D
LK
40 He
x-2
5 LKHex-50
LKHex-20 LKHex-60
20
F
LKHex-45
LKHex-10
LKHex-15
3000-0157
M1 0
0 50 100 150 200 250 300 350 400
H I E Q (m³/h)
Note that most of the dimensions depend on motor supplier and motor size. Non-dependent dimensions are equal to the dimensions for LKH.
LKH10 Exd , Exde LKH15 Exd , Exde LKH20 Exd , Exde LKH25 Exd , Exde
1.5-2.2 kW 3kW 4kW 3kW 4kW 5.5kW 1.5-2.2 kW 3kW 4kW 5.5-7.5kW 4kW 5.5-7.5kW 11-15kW
A min 413 418 438 418 438 483 413 418 438 483 438 483 573
A max 499 528 551 528 551 616 499 528 551 616 551 616 690
B 290 325 360 325 360 425 290 325 360 425 360 425 510
C 532 561 591 546 627 716 545 573 603 692 608 698 537
LKH35 Exd , Exde LKH40 Exd , Exde LKH45 Exd , Exde LKH50 Exd , Exde
4kW 5.5-7.5kW 11-15kW 7.5kW 11-18.5kW 22kW 4kW 5.5-7.5kW 11-15kW 5.5-7.5kW 11-15kW 22kW
A min 438 483 573 483 573 625 438 483 573 483 573 625
A max 551 616 690 616 690 730 551 616 690 616 690 730
B 360 425 510 425 510 553 360 425 510 425 510 553
C 594 785 948 693 856 870 623 712 875 706 869 882
ESE00264/11
4.1.766
Centrifugal Pumps LKHex
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Counter flanges, seal rings and bolts for flanged connections - Pump size.
(industrial version). - Connections.
C. Surface roughness, product wetted parts: Ra ≤ 0.8 µm. - Impeller diameter.
D. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) or FEP. - Motor size.
E. Rotating seal ring of Silicon Carbide. - Voltage and frequency.
F. Impeller screw (standard for LKH-70) - Flow, pressure, ambient and media temperature.
G. Double mechanical shaft seal - Atmosphere ignition temperature.
Note! For further details, see also ESE02224. - Group category and temperature class.
- Density and viscosity of the product.
- Options.
4.1.767
LKH-110 and LKH-120/P Multi-Stage Centrifugal Pumps
4.1
.
Application
LKH-110 and -120/P are highly efficient and economical multistage
centrifugal pumps, which meet the requirements of sanitary and gentle
product treatment and chemical resistance. Both the LKH-110 and
the LKH-120/P are available in 3 sizes, LKH-112, - 113, -114 and
LKH-122/P, -123/P, -124/P respectively, for 2, 3 and 4 stages.
Standard design
The pumps are designed for CIP with emphasis on large internal
roundings and cleanable seals. The sanitary versions of LKH-110 and
-120/P have stainless steel shrouds for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The pumps can be fitted with two types of mechanical seals:
- Single internal seal.
- Flushed seal.
- Sic/C material combination, outlet pressure up to 20 bar
- Sic/Sic material combination, outlet pressure up to 40 bar
Both seal types have stationary seal rings of silicon carbide and
rotating seal rings of carbon or silicon carbide. The secondary seal of
the flushed seal is a long lasting lip seal.
O C T O B E R 2008
4.1.768
Centrifugal Pumps LKH-110 and LKH-120/P Multi-Stage
4.1
Dimensions (mm) Flow chart
J2
M2
B C
TD 235-068
G
J1
D
F
3003-0061 M1
H I E
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 410
H 288 325 359 383 485 533 670 753
I 434 516 497 597 791 842 980 1231
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Connections Note!
For further details, see also instruction manual.
LKH-112 LKH-122
Pump Model LKH-113 LKH-123
LKH-114 LKH-124
Heavy duty clamp M1 29 29
M2 29 29
Flange acc. To EN1092 M1 - 56
M2 - 56
J1* 51 / 2" 76,5 / 3"
J2* 38 / 1,5" 63.8 / 2,5 "
* Other dimensions available on request.
ESE00266/1
Options
A. Special motor for inlet pressure higher than 10 bar (only LKH- 110).
B. Motor for other voltage and/or frequency (only LKH-110).
C. Motor with increased safety/flame proof motor.
D. Flushed shaft seal.
E. Impeller with reduced diameter.
F. Counter flanges, seal rings and bolts for flanged connections
(industrial version).
G. Product wetted seals of Nitrile (NBR), or Fluorinated rubber (FPM).
H. Rotating seal ring of Silicon Carbide.
4.1.769
LKH-110 and LKH-120/P Multi-Stage Centrifugal Pumps
4.1
Ordering
Please state the following when ordering:
- If the inlet pressure is higher than 10 bar it is necessary to order a
special version with a modified motor and a stronger backplate.
Use the following designation:
- LKH-110: Inlet pressure (0-10 bar)
- LKH-110/P: Inlet pressure > 10 bar
- Pump size.
- Version, sanitary or industrial.
- Connections.
- Impeller diameter.
- Motor size.
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
4.1.770
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
.
Application
The LKHPF pump is a highly efficient and economical centrifugal pump,
specially designed for high inlet pressures, e.g. for use in filtration
systems. The LKHPF pump meets the requirements of sanitary and
gentle product treatment and chemical resistance, and is available in
nine sizes, LKHPF-10, -20, -25, -35, -40, -45, -50, -60, -70.
Standard Design
The LKHPF pump is designed for CIP-cleaning with an emphasis on
large internal radii and easily cleanable seals.
The LKHPF pump is a sanitary pump with a stainless steel shroud
for protection of the motor. The complete unit is supported on four
adjustable stainless steel legs.
Shaft Seals
The LKHPF pump can be fitted with two types of mechanical seal:
- Single internal seal.
- Flushed seal.
Both seal types have a stationary seal ring and rotating seal ring in
silicon carbide.
The secondary seal of the flushed seal is a long lasting lip seal.
Warranty
Extended 3-year warranty on LKHPF pumps. The warranty covers all
non- wear parts on the condition that genuine Alfa Laval spare parts
are used.
4.1.771
LKHP Filtration Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
J2 NPSH (m)
TD 252-001
M2
B C
A
G
LK
HP
F- LKHPF-40
35
J1
D
LKHPF-70
LK
F
HP
F-2
5 LKHPF-50
3000-0157
M1 LKHPF-60
LKHPF-20
H I E LKHPF-10 LKHPF-45
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
A 142 180 193 193 212 193 205 262 254
B 87 87 106 119 126 97 118 102 147
C 29 43 38 28 34 43 42 42 28
D 247 253 303 303 329 303 329 329 408
E 64 78 82 66 77 93 91 93 93
Moter overview
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
IEC90- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC180-
Moter range (IEC) IEC112 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.772
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Motor size.
F. Surface roughness, product wetted parts: Ra≤0.8μm - Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
4.1.773
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
.
Application
The LKHI pump is a highly efficient and economical centrifugal pump,
specially designed for inlet pressures up to 16 bar. LKHI meets the
requirements of sanitary and gentle product treatment and chemical
resistance, and is available in nine sizes, LKHI-10, -15, -20, -25, -35,
-40, -45, -50, -60.
Standard Design
The LKHI pump is designed for CIP-cleaning with emphasis on large
internal roundings and easily cleanable seals.
LKHI is a sanitary pump with a stainless steel shroud for protection of
the motor. The complete unit is supported on four adjustable stainless
steel legs.
Shaft seals
LKHI can be fitted with two types of mechanical seals:
- Single internal seal. - Flushed seal.
Both seal types have stationary seal rings of silicon carbide and
rotating seal rings of carbon or silicon carbide:
1. Silicon carbide/carbon for inlet pressure up to 10 bar.
2. Silicon carbide/silicon carbide for inlet pressure higher than 10 bar.
The secondary seal of the flushed seal is a long lasting lip seal.
.
TECHNICAL DATA OPERATING DATA
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Pressure
Other steel parts: . . . . . . . . . . . . . . Stainless steel. Max. inlet pressure: . . . . . . . . . . . . . 1600 kPa (16 bar).
Product wetted seals: . . . . . . . . . . . EPDM. Water pressure: . . . . . . . . . . . . . . . Normally atmospheric.
Other O-rings: . . . . . . . . . . . . . . . . EPDM. (max. 1 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature
Connections for flushed shaft seal: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6 mm tube/Rp 1/8” Water consumption
Motor Water consumption: 0.25 -0.5 l/min.
Foot-flanged motor according to the IEC metric standard, 2 poles = (Flushed seal)
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth Noise
plug), insulation class F. Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Motor types: Noise level (at 3 ft.): . . . . . . . . . . . . . 60 - 80 dB (A).
Inlet pressere 0-10 bar: .Standard motor with a fixed ball bearing on
drive side.
Inlet pressure 10-16 bar .Special motor with a fixed angular-contact O C T O B E R 2008
4.1.774
Centrifugal Pumps LKHI Centrifugal Pump for 16 bar Inlet Pressure
4.1
Dimensions (mm) Volumetric flow
J2
TD 233-003
M2
B C
LKHI-40
A
G
LKHI-35
J1
D
LK
HI LKHI-50
-25
F
LKHI-20 LKHI-60
3000-0157
M1 LKHI-45
LKHI-10
H I E LKHI-15
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
A 142 166 180 193 193 212 212 205 261
B 87 66 88 106 119 126 126 118 102
C 23 43 27 32 23 28 28 35 62
D 247 247 253 303 303 329 329 329 329
E 51 87 63 69 54 64 64 77 106
Moter overview
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.775
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Pressure.
D. 1500 rpm. motor. - Connections
E. Motor with increased safety/flame proof motor. - Impeller diameter.
F. Flushed shaft seal. - Motor size.
G. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Single or flushed shaft seal.
H. Surface roughness, product wetted parts: R a ≤ 0.8 µm. - Optional extras.
I. Seal faces in SIC/SIC (Silicon Carbide).
Note!
- The curves for LKHI are the same as those for LKH.
- For further details, see also Instruction Manual, ESE00700.
4.1.776
Centrifugal Pumps LKH UltraPure
4.1
.
Application
The LKH UltraPure pump is a highly efficient and economical
centrifugal pump, which meets the requirements of the pharmaceutical
industries. It provides gentle product treatment and is chemically
resistant. LKH UltraPure is available in five sizes, LKH UltraPure-10,
-20, -25, -35, and -40.
Standard design
As standard the LKH UltraPure is delivered with a 45° outlet
(counterclockwise).
TD 234-054
45° outlet
The pump is designed for CIP and SIP with emphasis on large internal
roundings and cleanable seals.
.
TECHNICAL DATA OPERATING DATA
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L) with Max. inlet pressure: . . . . . . . . . . . . . Static: 1000 kPa (10 bar).
material traceability 3.1 acc. Temperature
to EN 10204 Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Other steel parts: . . . . . . . . . . . . . . Stainless steel.
Noise level
Product wetted seals: . . . . . . . . . . . EDPM - USP Class 6.
Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Finish, product wetted surface: . . . . . Mech Ra ≤ 0.5.
Finish, pump casing, external surface: . Fiber brushed. Double mechanical seal
Water pressure: . . . . . . . . . . . . . . . Max. 500 kPa (5 bar).
Motor
Water consumption: . . . . . . . . . . . . 0.25 - 0.5 l/min.
Standard foot-flanged motor according to the IEC metric standard,
2 poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with .
labyrinth plug), insulation class F.
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 22 kW.
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 25 kW. O C T O B E R 2008
Warranty
Extended 3-years warranty on the LKH UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.777
LKH UltraPure Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
H (m)
M
2
100
J2
3007-0001
C
90
A
B
80
70
G
60
J1
D
50
P1
LKH UP-35 LKH UP-40
40
F
3007-0064
T1 LKH UP-25
30
M1
20
I E LKH UP-20
H LKH UP-10
10
0
0 20 40 60 80 100
Q (m³/h)
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
A 142 180 193 193 212
B 87 88 106 119 126
C 23 27 32 23 28
D 247 253 303 303 329
E 51 63 69 54 64
P1 123 129 153 153 166
T1 23 23 24 26 24
Moter overview
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
Moter range (IEC) IEC90-IEC112 IEC90-IEC132 IEC132-IEC160 IEC112-IEC160 IEC132-IEC180
Dimensional data are based on 2 pole, ABB motors.
Connections
Drain diameter
4.1.778
Centrifugal Pumps LKH UltraPure
4.1
Options Standard documentation package:
A. Impeller with reduced diameter. - 3.1 certificate according to EN10204
B. Motor for other voltage and/or frequency. - FDA certificate of conformity for product wetted elastomers.
C. 1500 rpm. motor. - USP class 6 certificate of conformity - EPDM only
D. Motor with increased safety/explosion proof motor. - Pump performance test certificate
E. Double mechanical shaft seal. Ordering
F. Pump with Adjustable Pads. Please state the following when ordering:
G. No Drain
- Pump size.
H. Product wetted steel parts - ferrite max. 5%.
- Connections.
I. Special flush arrangement with 1/2" DV-ST diaphragm valve,
- Impeller diameter.
needle valve and flow meter.
- Motor size.
J. Finish product wetted surface Ra 0.8 µm
- Voltage and frequency.
K. Finish product wetted surface electropolished Ra ≤ 0.4
- Flow, pressure and temperature.
L. Product wetted seals of FPM or FEP.
- Density and viscosity of the product.
M. Hydrostatic testing with certificate
- Options.
N. Passivation
O. 0° outlet, see drawing below. Note!
P. Drain with 1/2" DV-ST valve welded directly to Casing, see drawing For further details, see also IM 70831.
below. This product has EHEDG certificate
3007-0066
TD 247-094
0o outlet
4.1.779
LKHSP Self-priming Centrifugal Pumps
4.1
.
Application
The LKHSP self-priming centrifugal pump is specially designed for
pumping liquids containing air or gas without loosing its pumping
ability. The pump is for use in food, chemical, pharmaceutical and
similar industries.
The LKHSP self-priming pump can be used for emptying tanks, as CIP
return pump and similar applications where there is a risk of air or gas
mixing with the liquid in the suction line.
The pump is self-priming and is capable of creating a vacuum of 0.6
bar, depending of the pump size.
Standard design
The LKHSP pump consists of a tank, a NO non-return valve, a NC
non-return valve, a tee and a standard LKH pump.
The self-priming pump is available in sizes LKHSP-10, LKHSP- 20,
LKHSP-25, LKHSP-35 and LKHSP-40.
Shaft seals
The LKHSP self-priming pump is equipped with either an external
single or a flushed shaft seal. Both have stationary seal rings in
acid-resistant steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in carbon. The secondary seal of the flushed seal is
a long lasting lip seal. LKHSP selfpriming pump may also be equipped
with a double mechanical shaft seal.
.TECHNICAL DATA OPERATING DATA
Materials Pressure
Product wetted steel parts: . . . W. 1.4404 (316L). Max. inlet pressure: . . . . . . . . 10 bar
Other steel parts: . . . . . . . . . Stainless steel.
Finish: . . . . . . . . . . . . . . . . standard blasted Temperature
Product wetted seals: . . . . . . EPDM. Temperature range: . . . . . . . . -10 °C to 100 °C.
4.1.780
Centrifugal Pumps LKHSP Self-priming
4.1
Dimensions (mm) Flow chart
H (m)
80
TD 232-018
70
60
50
40 LKHSP-35 LKHSP-40
A
30
3005-0000 LKHSP-25
20
LKHSP-20
10 LKHSP-10
B C
10 20 30 40 50 60 70 80 90 100
Q (m³/h)
LKHSP-10 LKHSP-20
Motor kW 1.5 2.2 3 4 2.2 3 4 5.5/7.5
A min. 346 346 357 383 346 357 383 380
A max. 432 432 467 496 432 467 496 513
B 288 288 323 359 288 323 359 383
C 739 739 824 834 782 836 846 924
Ordering
Please see the LKHSP options pages in Ordering Leaflet.
Note!
- The self-priming pump can only be supplied in sanitary versions.
- For further details, see also IM 70818 and IM 70737.
4.1.781
LKH Evap Centrifugal Pumps
4.1
.
Applications
The LKH Evap pump is a highly efficient and economical centrifugal
pump, which meets the requirements of sanitary and gentle product
treatment and chemical resistance. LKH Evap is specially designed
for use in the evaporation industry covering applications as liquid
concentration and powder processing solutions as well as dewatering
plant and equipment for the international dairy, food and beverage,
ethanol, starch, pharmaceutical, chemical, alcohol and brewery
industries.
LKH Evap is available in ten sizes, LKH Evap-10,-15, -20, -25, -35,
-40, -45, -50, -60 and -70.
Standard design
The LKH Evap pump is designed for CIP with emphasis on large
internal radii and cleanable seals for use in the Evaporator industry and
can be delivered with Clear Flow Impeller as an option. The Clear Flow
Impeller is to be used in applications where there is a risk of building
up a hard layer of product between impeller and backplate. The LKH
Evap has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH Evap pump is equipped with either an external single or a
flushed shaft seal. Both have stationary seal rings in stainless steel AISI
329
. with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKH Evap-10/-70: . . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted. LKH Evap-70: 60Hz . . . . . . . . . . . . 500kPa (5 bar).
Product wetted seals: . . . . . . . . . . . EPDM.
Temperature
Connections for FSS and DMSS: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6mm tube/Rp 1/8".
Flushed shaft seal:
Motor Water pressure inlet: . . . . . . . . . . . . Max. 1 bar.
Foot-flanged motor according to the IEC metric standard, 2 poles = Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
3000/3600 rpm at 50/60 Hz, IP 55 (with drain hole with labyrinth plug),
Double mechanical shaft seal:
insulation class F.
Water pressure inlet:
Motor sizes LKH Evap-10/-60: . . . . . . . . . . . . . Max. 500 kPa (5 bar).
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 75 kW. LKH Evap-70: . . . . . . . . . . . . . . . . Max. 300 kPa (3 bar).
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 86 kW.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Warranty
Extended 3-years warranty on LKH Evap pumps. The warranty covers
all non wear parts on the condition that genuine Alfa Laval Spare
Parts are used.
4.1.782
Centrifugal Pumps LKH Evap
4.1
Dimensions (mm) Flow chart
J2 H (m) NPSHr(m)
120
3006-0001
M2
B C
100
80 LKH Evap-70
LKH
Eva
A
LKH Evap-40
G
p-35
60
J1
D
40 LKH
Eva
p-2 LKH Evap-50 LKH Evap-60
LKH Evap-20 5
F
20
LKH Evap-10 LKH Evap-45
3000-0157
M1 LKH Evap-15
0
H I E 0 50 100 150 200 250 300
Q (m³/h)
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
A 142 166 180 193 193 212 212 205 261 254
B 87 66 88 106 119 126 126 118 102 147
C 23 43 27 32 23 28 28 35 62 25
D 247 247 253 303 303 329 329 329 329 408
E 51 87 63 69 54 64 64 77 106 76
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 410
H 288 325 359 383 485 533 670 753
I (LKHevap-10 to -60) 434 516 497 597 791 842 980 -
I (LKHevap-70) - - - - 804 855 993 1231
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Moter overview
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
4.1.783
LKH Evap Centrifugal Pumps
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH Evap 10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Clear Flow Impeller. Special designed impeller for applications - Flow, pressure and temperature.
where there is a risk of building up a hard layer of product between - Density and viscosity of the product.
impeller and backplate. - Options.
H. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
Note!
I. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM)
For further details, see also instruction manual.
or FEP.
J. Rotating seal ring of Silicon Carbide.
4.1.784
Centrifugal Pumps SolidC
4.1
.
Applications
The SolidC pump is designed for standard duty applications, like
pumping CIP (Cleaning In Place) solutions, utilities, water (processing,
heating, cooling), washing machines, simple transport duty within
working range. SolidC is suited for use in the food, dairy, beverage,
personal care, pharmaceutical, light chemical and water industries.
Standard design
The SolidC pump is designed for CIP with emphasis on large internal
radii and cleanable seals.
SolidC has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable legs.
Shaft seals
The SolidC pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings in acid-resistant steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
Other steel parts: . . . . . . . . . . . . . . Stainless steel
Temperature
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature range: . . . . . . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . . . . . . EPDM.
Flushed shaft seal (FSS):
Connections for FSS:
Water pressure inlet: . . . . . . . . . . . . max. 100 kpa (1 bar).
R 1/8" (BSP) external thread.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Motor
.
Foot-flanged motor according to the IEC metric standard, 2 poles =
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth
plug), insulation class F.
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 - 25 kW
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC Centrifugal Pump range.
The warranty covers all non wear parts on the condition that genuine
Alfa Laval Spare Parts are used.
4.1.785
SolidC Centrifugal Pumps
4.1
Dimensions (mm)
J2
B C
M2
G
J1
D
F
3008-0031
M1
H I E
Moter overview
Connections
4.1.786
Centrifugal Pumps SolidC
4.1
Flow chart
3008-0001
3008-0002
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. 1500 rpm. motor. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) - Motor size.
or FEP. - Voltage and frequency.
F. Rotating seal ring material in Silicon Carbide. - Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
For further details, see also ESE00797.
4.1.787
SolidC UltraPure Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The SolidC UltraPure pump is an efficient and economical centrifugal
pump, which meets the requirements of the pharmaceutical industries.
It provides gentle product treatment and is chemically resistant. SolidC
UltraPure is available in four sizes, SolidC-1 UltraPure, SolidC-2
UltraPure, SolidC-3 UltraPure and SolidC-4 UltraPure.
Standard design
As standard the SolidC UltraPure is delivered with a 45° outlet
(counterclockwise).
The SolidC UltraPure pump is designed for CIP and SIP with emphasis
on large internal radii and cleanable seals. SolidC UltraPure is
supported on four adjustable legs.
Shaft seals
The SolidC UltraPure pump is equipped with either an external single
or a flushed shaft seal. Both have stationary seal rings in acid-resistant
steel AISI 329 with sealing surface in silicon carbide and rotating seal
rings in silicon carbide. The secondary seal of the flushed seal is a
long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . W. 1.4404 (316L) with material Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
traceability EN.10204.3.1
Temperature
Other steel parts: . . . . . . . . . Stainless steel.
Temperature range: . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . EPDM USP class 6.
Finish: . . . . . . . . . . . . . . . . Mech Ra ≤ 0.5. Flushed shaft seal (FSS):
Water pressure inlet: . . . . . . . max. 100 kpa (1 bar).
Connections for FSS:
Water consumption: . . . . . . . 0.25 -0.5 l/min.
6mm tube/Rp 1/8".
.
Motor
Foot-flanged motor according to the IEC metric standard (EFF II), 2
poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with
labyrinth plug), insulation class F.
O C T O B E R 2008
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . 1.3 - 25 kW.
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.788
Centrifugal Pumps SolidC UltraPure Centrifugal Pump
4.1
Dimensions (mm)
M
2
J2
C
A
B
J1
D
P1
F
3009-0006
T1
M1
H I E
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
A 180 200 210 230
B 67 94 121 120
C 28 35 31 27
D 238 227 311 333
E 40 47 44 44
P1 130 150 164 175
T1 21 27 23 21
Moter overview
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Moter range (IEC) IEC90-IEC112 IEC100-IEC160 IEC132-IEC160 IEC132-IEC160
Dimensional data are based on 2 pole, WEGmotors.
Connections
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Clamp ISO 2037 M1 13 13 13 29
M2 13 13 13 13
Clamp ASME BPE M1 13 13 13 29
M2 13 13 13 13
J1* 51 / 2" 63,5 / 2,5" 76,1 / 3" 76,1 / 3"
J2* 38 / 1,5" 38 / 1,5" 38 / 1,5" 51 / 2"
* Other dimensions available on request.
ESE00678/1
TC ISO 2037
Clamp Clamp
1/2" 12.7 12.7
4.1.789
SolidC UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Flow chart
H (m) H (m)
100 130
3900-0001
3900-0002
90 120
SolidC-4 UltraPure
110
80
SolidC-4 UltraPure 100
70 90
60 80
50 70
60
40
50 SolidC-3 UltraPure
30 40
SolidC-3 UltraPure
20 30
SolidC-1 UltraPure SolidC-2 UltraPure SolidC-2 UltraPure
10 20 SolidC-1 UltraPure
10
10 20 30 40 50 60 70 80 90
Q (m³/h) 10 20 30 40 50 60 70 80 90
Q (m³/h)
Frequency: 50 Hz Frequency: 60 Hz
Speed /synchr.): 3000 rpm Speed /synchr.): 3600 rpm
TD 247-053
No Drain 0ooutlet
4.1.790
Centrifugal Pumps FM-OS
4.1
.
Application
Centrifugal pump FM-OS is designed for use in food, pharmaceutical,
chemical and other industries where acid-resistant steel is required.
Standard design
All product wetted parts, ie. pump casing, impeller and pump shaft,
are made of acid-resistant steel 1.4404 (316L). Screws, yoke, nuts and
adaptor are made of stainless steel. Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single or flushed seal with stationary seal ring of
acid-resistant steel AISI 329 with sealing surface of silicon carbid and
with rotating seal ring of carbon.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . . . . . . 400kPa (4 bar).
3000/3600 rpm. at 50/60 Hz, IP55 (with drain holes with labyrinth Max. outlet pressure: . . . . . . . . . . . . 700kPa (7 bar).
plug), insulation class F. Max. water pressure, (flushed seal): . . Normally atmospheric
(max. 1 bar)
Motor size
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 kW. Temperature
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 kW. Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Water consumption
Flushed seal: . . . . . . . . . . . . . . . . . 0.25 - 0.5 l/min.
Impeller diameter
Impeller diameter: . . . . . . . . . . . . . . 115 mm.
Weight
Weight: . . . . . . . . . . . . . . . . . . . . . 20 kg.
4.1.791
FM-OS Centrifugal Pumps
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
B B. Flushed shaft seal.
C
M2
J1
D
(PTFE).
G. Rotating seal ring of Silicon Carbide.
F
3010-0016 M1
H I E
Moter overview
Connections
FM0S
Pump Model
Clamp ISO 2037 M1 21
M2 21
Union ISO(IDF) M1 21
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 20
M2 20
Union (BS)RJT M1 22
M2 22
J1* 51 / 2"
J2* 51 / 2"
* Other dimensions available on request.
ESE00271/4
4.1.792
Centrifugal Pumps FM-OS
4.1
Volumetric flow
H (m)
25
3010-0000
20
15
FM-OS/95
10
FM-OS/115
5 10 15 20 25 30
Q (m³/h)
Ordering
Please state the following when ordering:
- Pump type.
- Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
- Options.
NOTE!
For further details, see also instruction IM 70344.
Inlet and outlet: 51 mm
4.1.793
GM and GM-A Centrifugal Pump Centrifugal Pumps
4.1
.
Application
The GM centrifugal pump is specially designed for food, chemical,
pharmaceutical and other industries where acid resistant steel is
required.
Standard design
GM:
Pump casing and shaft of acid-resistant steel 1.4404 (316L). Impeller
of glass fibre reinforced nylon (max. 80oC). Studbolts and nuts for
pump casing of stainless steel . Adaptor and collets of plastic.
GM-A:
Pump casing, shaft and impeller of acid resistant steel 1.4404 (316L).
Nuts, yoke and adapter of stainless steel.
Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single seal with stationary seal ring of acid-resistant steel
AISI 329 with sealing surface of silicon carbide, and with rotating seal
ring of carbon.
.
TECHNICAL DATA OPERATING DATA
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . 400 kPa (4 bar).
3000/3600 rpm. at 50/60 Hz,
Temperature range
IP55 (with drain holes with labyrinth plug), insulation class F.
GM: . . . . . . . . . . . . . . . . . . : -10°C to +80°C
Motor size GM-A: . . . . . . . . . . . . . . . . -10°C to +140°C (EPDM)
50 Hz: . . . . . . . . . . . . . . . . . . . . . 0.55 kW.
Impeller diameter
Impeller diameter: . . . . . . . . . 115 mm.
Weight
GM: . . . . . . . . . . . . . . . . . . 11 kg.
GM-A: . . . . . . . . . . . . . . . . 13 kg.
4.1.794
Centrifugal Pumps GM and GM-A Centrifugal Pump
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
C
B. Fitted on stainless steel legs (3 legs).
M2
B
C. Shroud and adjustable legs (4 legs).
D. Other voltage, frequency or flameproof motor.
E. Inlet and outlet with flanges.
G
J1
D
G. Product wetted seals of EPDM, Fluorinated rubber (FPM) or PTFE.
H. Rotating seal ring of Silicon Carbide.
Ordering
M1
F
3010-0017
Please state the following when ordering:
- Pump type.
- Connections.
H I E - Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
Pump specific measures - Options.
Note!
Pump Model GM
For further details see also instruction ESE02002.
A 90
B 49
C 31
D 140
E 58
Moter overview
Pump Model GM
Moter range (IEC) IEC71
Dimensional data are based on 2 pole, ABB motors.
Connections
GM
Pump Model
Clamp ISO 2037 M1 12
M2 12
Union ISO(IDF) M1 23
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 23
M2 20
Union (BS)RJT M1 19
M2 19
J1* 38 / 1,5"
J2* 38 / 1,5"
* Other dimensions available on request.
ESE00272/5
4.1.795
GM and GM-A Centrifugal Pump Centrifugal Pumps
4.1
Volumetric flow
H (m)
25
3010-0002
20
115
15
105
10
95
5
65 75 85
0
0 5 10 15 Q (m³/h)
P (kW)
1.00
0.75
105
115 95 85
0.50
75
0.25
65
0.00
0 5 10 15 Q (m³/h)
4.1.796
Centrifugal Pumps MR-166S, -185S, -200S, -300
4.1
.
Application
MR is a liquid-ring pump specially designed for pumping liquids
containing air or gas.
The pump is for use in food, chemical, pharmaceutical and similar
industries.
The pump is mainly used for CIP-return applications.
Standard design
All product wetted parts, i.e. pump casing, casing cover and impeller
are made of acid-resistant steel AISI 316L. Seals are made of EPDM
rubber.
Cap nuts, legs, leg brackets, adaptor and shroud are made of stainless
steel. The shroud has noise absorbing lining inside.
Shaft seal
On MR-166S, -185S and 200S, the mechanical single seals have
stationary seal rings of acid-resistant steel AISI 329 and rotating seal
rings of carbon.
The MR-300 has mechanical single seal with stationary seal rings of
carbon and rotating seal rings of acid-resistant steel AISI 329.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard 4 pol = Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
1500/1800 rpm. at 50/60 Hz.
Temperature
IP55 (with drain holes with labyrinth plug), insulation class F.
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Motor sizes
50 Hz 60 Hz
2.2 kW (166S) 2.6 kW (166S)
5.5 kW (MR-185S) 6.3 kW (MR-185S)
7.5, 11 kW (MR-200S) 8.6, 12.5 kW (MR-200S)
15, 18.5 kW (MR-300) 17, 21, 25 kW (MR-300)
4.1.797
MR-166S, -185S, -200S, -300 Centrifugal Pumps
4.1
Dimensions (mm) Volumetric flow MR-166S, -185S, -200S and -300
H (m)
60
3100-0000
50
A
40
30
3100-0001
B C 20
MR-166S/-185S/-200S 10
J2 MR-185S MR-200S
M2
C MR-166S MR-300
0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
G
D
J1
F
M1
3100-0086
H I E
MR-300
Moter overview
Connections
4.1.798
Centrifugal Pumps MR-166S, -185S, -200S, -300
4.1
Options Ordering
A. Other voltage and frequency. Please state the following when ordering:
B. Flameproof motors (EEXE and EEXD). - Pump type.
C. Pump without shroud and legs. - Voltage and frequency.
D. Pump without shroud. - Connections.
E. Noise reduction valve. - Flow rate, pressure and temperature.
F. Product wetted seals of Nitrile (NBR) or Fluorinated rubber (FPM). - Density and viscosity of product.
G. Stationary seal ring with sealing surface of Silicon Carbide - Options.
(MR-185S and MR-200S only).
Note!
H. Rotating seal ring of Silicon Carbide (MR-185S and MR-200S only).
For further information, see also instruction ESE00675 and ESE02051.
4.1.799
LKH Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.1 kW, 1410 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0004
3000-0003
6
20
5
15
4
10 3
132
2
120 132
5 90 100 110 5 110 120
1 90 100 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
1.6 0.3
1.4
1.2
132
0.2
1.0 132
0.8 120
110
0.6
0.1
100
0.4
90
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.800
Centrifugal Pumps LKH-5, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.5 kW, 3460 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.3 kW, 1700 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0006
3000-0005
9
30
8
25 7
6
20
5
15 4
132
10 3
120 132
110 2 90 100 110 120
90 100
5 5
1 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
2.0 0.5
132
1.8
1.6 0.4
120
1.4
1.2 0.3
110 132
1.0
100
0.8 0.2
0.6 90
0.4 0.1
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.801
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 130 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 2840 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0008
35
10
30
8
25
20 6
163 163
15 160 160
4
150
10 140 150
110 120 130 2 130 140 4
5 5
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW) P (kW)
4.5 0.6
4.0
163 0.5 163
3.5
160 160
3.0 0.4
150
2.5 150
140 0.3
2.0 140
130 130
1.5 0.2
120
1.0
110 0.1
0.5
0.0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
Note: If Clear flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.802
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 8.6 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0010
3000-0009
50
40 10
30 163
163 160
160 5
20 150
140 150 140
130 2.5
10 120 10
110
0 0.0
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
1.2
9
8 1.0
163 163
7
160 0.8 160
6
5 0.6 150
150
4
140 140
0.4
3 130
2 120 0.2
110
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.803
LKH-/ LKHI/ LKH Evap-15, 50 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 138 mm Impeller, Max. dia.: 138 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 120 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY
FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
25 8
3000-0012
3000-0011
7
20
6
15 5
4
10 3
138
130 2
5 10 138
120 120 130
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
P (kW)
P (kW) 1.0
6
138 0.8
5 138
130 0.6
4 130
3 0.4
120 120
2
0.2
1
0.0
0 10 20 30 40 50 60 Q (m³/h)
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.804
Centrifugal Pumps LKH-/ LKHI/ LKH Evap-15 , 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15 , 60 Hz
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
H (m) NPSHr (m) H (m)
NPSHr (m)
30 8
3000-0013
3000-0014
25 7
6
20
5
15 4
3
10 138 138
120 130 2
5 120 130
10
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.4
138
8 138
130 1.2
7
1.0
6 130
5 0.8
120
4 0.6
120
3
0.4
2
1 0.2
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.805
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 7.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0016
3000-0015
35 14
30 12
25 10
165
20 160 8
150
15 6 165
130 140 160
10 120 4 150
140 4
5 5 2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.0
8
165
7 0.8
165
6 160
160 0.6
5 150
150
4 140 140
130 0.4
3
120
2
0.2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.806
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 12.5 kW, 3500 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0018
14
50
12
40
10
165 165
30 160 8 160
150 6
20 140 150
130 4
120
140
10 10 4
2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
P (kW) P (kW)
12 1.6
11 165
165
10 160 150
160
9 1.2 140
8 150
7
140 0.8
6
5
130
4
120
3 0.4
2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.807
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25 , 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.2 kW, 1430 rpm. asynchr., 50 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
60 20
3000-0020
3000-0019
18
50
16
40 14
205 12
200
30 190 10
180 8
170 205
20 160 6 190 200
4 180
10 10 170
160
2 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
20
2.0
18 205
16
205 1.6 200
14
200
12 190
190 1.2
10 180
180
8 170
170 0.8
6 160
160
4
0.4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0.0
Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.808
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
:
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
90 25
3000-0021
3000-0022
80
70 20
60
205 15
50
200 205
40 190 200
180 10 190
30 160 170 170
180
20 160
10 5
10 5 5
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 4
205
25
200 3 205
20 200
190
190
180
15 2 180
170
170
10 160 160
1
5
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.809
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
80 20
3000-0024
3000-0023
18
70
16
60 220
220 14
50 12 210
210 200
40 200 10 190
190 8 180
30 180 170
170 6
20 4
10 5 2 5
0 0 0 0
0 10 20 30 40 50 60 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW)
P (kW)
15 2.0
14
13
220 1.6
12
11 220
210
10
1.2 210
9 200
200
8
7 190 190
6 0.8 180
180
5 170 170
4
0.4
3
2
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22
0 10 20 30 40 50 60 Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.810
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 21 kW, 3535 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 17 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
110 30
3000-0025
3000-0026
100
90 25
80
220
70 20
210
60 220
200 210
190 15 200
50 190
40 170 180 170 180
10
30
20 5 2.5
10 5
0 0 0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
25 2.5
220
220 210
20 2.0
200
210
190
15 1.5
200 180
190
170
10 180 1.0
170
5 0.5
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.811
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 180 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 25
3000-0028
3000-0027
70
20
60
235
50
230 15
220 235
40 210
200 230
30 10 220
170 180190 210
20 200
5 190
180 5
10 5
0 0
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70
Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
25.0
4
22.5 235
20.0 230
235
17.5 220 3 230
15.0 210 220
210
12.5 200
190 2 200
10.0 190
180
7.5 180
170
5.0 1
2.5
0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0
Q (m³/h) 0 10 20 30 40 50 60 70
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.812
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 190 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 35
3000-0030
3000-0029
110
235 30
100
230
90
25
80 220
70 210 20
60 235
230
50 15
200 210 220
40 190 200
30 170 180 10 190
20
10 2.5 5 5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 0
Q (m³/h) 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
P (kW)
30 P (kW)
5
235 230 220 235
25 230
210 4
200
20
220
190 210
15 3
180 200
170 190
10 2
5
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Q (m³/h) 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.813
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 5%.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0032
3000-0031
40 12
30 9
20 6
178 178
170 170
10 160 10 3 6
140 150 150 160
140
0 0 0 0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
15 2.0
14 1.8
13 178 178
12 1.6
11 170 1.4
10 170
9 1.2
8 160 160
1.0
7
6 150 0.8 150
5 0.6
140 140
4
3 0.4
2 0.2
1
0 0.0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.814
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0034
3000-0033
60
15
50
40
10
30
178 170 178
20 170 5
150 160
10 140 150 160 10 140 1.25
0 0.00
0 0
0 10 20 30 40 50 60 70 80 90
0 20 40 60 80 100 120 140 160 180 Q (m³/h)
Q (m³/h)
P (kW)
P (kW) 3.0
25 178
178
2.5
170
20 170
2.0
160
15 160 1.5
150
150
10 1.0 140
140
0.5
5
0.0
0 10 20 30 40 50 60 70 80 90
0 Q (m³/h)
0 20 40 60 80 100 120 140 160 180
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.815
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
80 20
3000-0036
3000-0035
70
60 15
50
40 10
205
30 200 205
180
20 190 5 190 200
160 170 180
150 160 170
10 5 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
25 4
205 205
20
200 3 200
190
190
15 180
180 2 170
10 170 160
160
150 1
5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.816
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 4.5 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0038
205
70
200 20
60
50 190 15
40 205
180
30
170 10 200
160 190
150 180
20 170
5 5
10 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.817
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- NDN 100 - DN 100
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 30 kW, 2955 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with:3% for 11 - 22 kW. smaller motors, reduce head (H) with: 5%.
6% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 20
3000-0040
3000-0039
70
60 15
50
40 10
30
200 210 210
20 5 200
180 190 180 190
10 160 170 10
160
170 10
0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
40 5
35
4
30 210 210
200
25 200
3
20 190 190
180 2 180
15
170 170
10 160 160
1
5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.818
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- DN 100 - DN 100
Performance data refer to water at Performance data refer to water at
20 °C. 20 °C.
NOTE! The curves refer to motor: 35 kW, 3500 rpm. asynchr., 60 Hz. For NOTE!
smaller motors, reduce head (H) with: The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For smaller
- 3% for 12.5 - 21 kW. motors, reduce head (H) with: 5%.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0042
90
80 20
70
60 15
50
40 10
30 210 210
200 200
20 170 180 190 190
5 170 180
160
10 15 160
5
0 0
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 25 50 75 100 125 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
50
210 8
45
40 200
210
35 6
190
30
200
25 180
4 190
20 170
180
15 160
170
10 2 160
5
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.819
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 11 kW, 1460 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 2%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 30
3000-0044
3000-0043
100 25
80 20
280
280
60 270 15
260 270
250 260
40 240 10 240 250
230 230
220 220
20 20
200 210 5
200
210 5
0 0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
80 10
280
70 270 9
280
60 8
260 270
7 260
50 250
240 6
40 250
230 5 240
220 230
30 210 4
220
200 210
20 3
200
2
10
1
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0
Q (m³/h) 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.820
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 86 kW, 3565 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 17 kW, 1750 rpm. asynchr., 60 Hz.
Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
180 45
3000-0045
3000-0046
160 40
280
140 35
270
120 30
260
100 25
280
80 20
250 270
60 240 15 250 260
230 240
40 220 10 230
210 220
200 5
20 5 200 210 5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
P (kW)
P (kW)
100
15
280 270 280
90 260 250 270
80
240 260
70
230 250
60 10
220 240
50 210 230
40 200 220
210
30 5
20 200
10
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.821
LKH-85, 50 Hz / 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-85, 50 Hz / 60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 276 mm Impeller, Max. dia.: 260 mm
10.87 in
Impeller, Min. dia.: 210 mm Impeller, Min. dia.: 210 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! NOTE!
The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. The curves refer to motor: 86 kW, 3570 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
100 125
260
3000-0048
3000-0047
276
250
80 100
270
240
60 260 75
230
250 220
40 240 50
230 210
220
210
20 10 25 10
5 5
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
120 140
276 270 260 250
240
260 120
100
230
250 100
80 220
240 80
230
60 210
220 60
40 210 40
20
20
0
00 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
4.1.822
Centrifugal Pumps LKH-90,
4.1
.
ky Performance Curves
Alfa Laval LKH-90, 50-60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 348 mm Impeller, Max. dia.: 348 mm
Impeller, Min. dia.: 300 mm Impeller, Min. dia.: 300 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 1490 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 75 kW, 1775 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
50 60
3000-0049
3000-0050
40 50
40 348
30
3
348 30 3 40
3 30
20 300 31 20
20 0
34 30 0
300
3 2 0
0
3 1
10 10
3
10 10
5 5
0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80 348
348 70 340
40 340 330
330 60
320
320
310 50 310
30
300 300
40
20
30
20
10
10
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
4.1.823
LKH-110 Multi-Stage Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-110 Multi-Stage, 50 Hz/60 Hz
50Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Impeller,
LKH-112 2 x dia.: 163 mm. LKH-112 2 x dia.: 163 mm.
LKH-113 3 x dia.: 163 mm. LKH-113 3 x dia.: 163 mm.
LKH-114 4 x dia.: 163 mm. LKH-114 4 x dia.: 163 mm.
Pump inlet, Dia.: 51 mm, DN 50. Pump inlet, Dia.: 51 mm, DN 50.
Pump outlet, Dia.: 38 mm, DN 40. Pump outlet, Dia.: 38 mm, DN 40.
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: LKH-112, 5.5 kW 2855 rpm. NOTE! The curves refer to max. motor: LKH-112, 12.5 kW 3515 rpm.
asynchr, 50 Hz. LKH-113, 11 kW 2930 rpm. asynchr, 50 Hz. LKH-114, asynchr, 60 Hz. LKH-113, 17 kW 3505 rpm. asynchr, 60 Hz. LKH-114, 21
18.5 kW 2920 rpm. asynchr, 50 Hz. For smaller motors, reduce head kW 3510 rpm. asynchr, 60 Hz. For smaller motors, reduce head (H) by: 3%
(H) by: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0052
160
100
140
80 120
LKH-114 LKH-114
100
60 LKH-113
LKH-113 80
40 60
LKH-112 LKH-112
40
20 5 5
20
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 Q (m³/h)
P (kW)
P (kW)
25
15
LKH-114
20
LKH-114
LKH-113
10 15
LKH-113
LKH-112
10
LKH-112
5
5
0
0 0 5 10 15 20 25 30 Q (m³/h)
0 5 10 15 20 25 Q (m³/h)
4.1.824
Centrifugal Pumps LKH-120/P Multi-Stage
4.1
.
ky Performance Curves
Alfa Laval LKH-120/P Multi-Stage, 50/60 Hz
Motor: 3000 rpm. synchr. NOTE! The curves refer to max. motor: LKH-122/P, 22 kW, 2950 rpm.
Tolerance: ±5% asynchr., 50 Hz LKH-123/P, 37 kW 2940 rpm. asynchr., 50 Hz LKH-124/P,
Impeller,, LKH-122/P: 206 mm 45 kW 2955 rpm. aysnchr., 50 Hz For smaller motors, reduce head (H) by
Impeller,, LKH-123/P: 206 mm 3% For inlet pressure > 10 bar, reduce head (H) by 5%
Impeller,, LKH-124/P: 206 mm
Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. DO NOT FORGET THE SAFETY FACTOR.
3000-0054
3000-0053
180 270
160 240
LKH-124/P
140 210
120 180
LKH-124/P LKH-123/P
100 150
LKH-123/P
80 120
LKH-122/P
60 LKH-122/P 90
40 8 60 8
20 4 30 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80
45 LKH-124/P
LKH-124/P 70
40
35 60
LKH-123/P LKH-123/P
30 50
25 40
LKH-122/P LKH-122/P
20
30
15
10 20
5 10
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.825
LKHSP Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP -10 Self-priming Centrifugal Pumps,50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 4 kW, 2850 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 8.6 kW, 3450 rpm. asynchr., 60 Hz. For smaller
smaller motors, reduce head (H) with: 3%.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0002
35 45
40
30
35
25
30
20 25
163 163
15 20
150 160
1 16 15 140
10 1 50 0 130
110 120 130 40 10
5 5 110 120
5 5
0 0
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
P (kW) P (kW)
4.5 9
163
4.0 8
160 163
3.5 7
150 160
3.0 6
140 150
2.5 5
130 140
2.0 4
120 130
1.5 3
110 120
1.0 2
110
0.5 1
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
4.1.826
Centrifugal Pumps LKHSP-20
4.1
.
ky Performance Curves
Alfa Laval LKHSP-20 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 120 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 7.5 kW, 2855 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 12.5 kW, 3515 rpm. asynchr., 60 Hz. For smaller motors,
smaller motors, reduce head (H) with: 3%. reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0004
3005-0003
50
35
45
30 40
165
25 35
160
30
20 25
165 150
15 160 20 140
150 15
10 140 130
130 10 120
5 120 5 5 5
0 0
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
P (kW) P (kW)
9 12
165
11
8 160
165 10
7 160 9
150
6 8
150
7 140
5 140 6 130
4 130 5
120
4
3
120 3
2 2
1 1
5 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
4.1.827
LKHSP-25 Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP-25 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76.1 mm, DN 80 Pump inlet, Dia.: 76.1 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 15 kW, 2920 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 25 kW, 3530 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%. motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0006
70
50
60
40 205
50
200
205
30 40
200 190
190 30 180
20
180 170
170 20
10 160 10 160
10 5
0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h) 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
P (kW) P (kW)
20 30
18 28
26
16 24
205 205
14 22
200 200
20
12 18
190 190
10 16
180 14 180
8 170 12 170
6 160 10
160
8
4 6
2 4
2
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
4.1.828
Centrifugal Pumps LKHSP-35
4.1
.
ky Performance Curves
Alfa Laval LKHSP-35 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DD 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 15 kW, 2920 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 21 kW, 3510 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%. motors, reduce head (H) with:
- 3% for 12.5 - 17 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0008
3005-0007
100
70
90
60 80
50 70 220
220 60 210
40 210 200
50 190
200
30 190 40 180
170 180 30 170
20
20
10 5 10 5
0 0
10 20 30 40 50 60 Q (m³/h) 10 20 30 40 50 60 Q (m³/h)
P (kW)
P (kW) 24
15
22
14 220
13 20
12 220 210
18
11
210
16
10 200
200 14
9 190
8 190 12
180
7 180 10 170
6 8
5 170
6
4
3 4
2 2
1
10 20 30 40 50 60 Q (m³/h)
10 20 30 40 50 60 Q (m³/h)
4.1.829
LKHSP-40 Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP-40 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76.1 mm, DN 80 Pump inlet, Dia.: 76.1 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to max. motor: 22 kW, 2930 rpm. asynchr., 50 Hz. For NOTE! The curves refer to max. motor: 25 kW, 3530 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with:
- 3% for 11 - 18.5 kW. - 3% for 12.5 - 21 kW.
- 5% for 7.5 kW. - 5% for 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0010
3005-0009
90
70
80
60 70
50 60
235
50
40 230 210
220 40
30 210
200
30 170 180190
200
20 180 190 20
170
10 5 10 5
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
P (kW)
P (kW) 40
24
235
22 35
230
20
220 30
18
235 230 220 210
16 210 25
14 200
200 20
12 190
190
10 15 180
180 170
8
170 10
6
4 5
2
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
4.1.830
Centrifugal Pumps SolidC
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
3008-0004
3008-0003
25
6
20
160
4 15
150
10
140
2 110 120 130 140 150 160 130
5 110 120 10
5
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 35 Q (m³/h)
P (kW) P (kW)
0.6 4.0
3.5 160
0.5
160
3.0
150 150
0.4
2.5
140 140
0.3 130 2.0 130
120 120
110 1.5
0.2 110
1.0
0.1
0.5
0.0 0.0
0 5 10 15 20 25 0 5 10 15 20 25 30 35 Q (m³/h)
Q (m³/h)
4.1.831
SolidC-1, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 1.8 kW, 1710 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 6.6 kW, 3540 rpm. asynchr., 60
Hz. For smaller motors, reduce head (H) with: 3%. Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0006
3008-0005
40
10
35
8 30
25
6 160
20
150
4 15 140
160 130
10 120
2 10
130 140150 5 100
110 5
110 120 90
0 0 0 0
0 5 10 15 20 25 30 Q (m³/h) 0 5 10 15 20 25 30 35 40
Q (m³/h)
P (kW)
1.0 P (kW)
0.9 6.0
160 5.5 160
0.8
5.0
0.7 150 4.5 150
0.6 140
4.0
140
0.5 130 3.5
0.4 120 3.0 130
0.3 110 2.5
120
2.0
0.2 110
1.5
0.1 100
1.0
90
0.0 0.5
0 5 10 15 20 25 Q (m³/h) 0.0
0 5 10 15 20 25 30 35 40
Q (m³/h)
4.1.832
Centrifugal Pumps SolidC-2,
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 1410 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 11 kW, 2945 rpm. asynchr., 50 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0008
3008-0007
12
40
10
30
8
6 20
190
190 180
4
180 160 170
160170 10 150
2 150 140
140 5 5
0 0 0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
P (kW) P (kW)
1.2 10
190 9
1.0 190
8
180
180
0.8 7
170 6 170
0.2 2
1
0.0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
4.1.833
SolidC-2, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.7 kW, 1710 rpm. asynchr., 60 Hz. NOTE!
For smaller motors, reduce head (H) with: 3%. The curves refer to motor: 18 kW, 3535 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0010
60
15
50
40
10
30 190
190
180
180 20 170
5 160
170 150
160 5 10 140 10
140 150
0 0 0 0
0 10 20 30 40 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
2.0 16
190
14
190
1.5 12 180
180
10 170
170
1.0 8 160
160 150
150 6
140 140
0.5 4
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.834
Centrifugal Pumps SolidC-3,
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3 kW, 1420 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 18.5 kW, 2960 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR.
3008-0012
3008-0011
60
15 50
40
10 220
30
220 210
20 190 200
5 200 210 170 180
180 190 5 10 5
170
0 0
0 0 0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 Q (m³/h) Q (m³/h)
P (kW)
P (kW) 20
2.5
18
220
2.0 220 16
14 210
210
1.5 12
200
200 10 190
190
1.0 180 8 180
6 170
170
0.5 4
2
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.835
SolidC-3, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3.6 kW, 1720 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0014
90
25
80
20 70
60
220
15 50
220 210
40
10 200
210 30
200 190
20 180
5 190 170
180 5 10
170 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
3.5 30
220 28
3.0 26 220
24
210
2.5 22
20
210
200 18
2.0 200
190 16
180 14 190
1.5
170 12 180
10 170
1.0 8
6
0.5 4
2
0.0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.836
Centrifugal Pumps SolidC-4,
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 1455 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 22 kW, 2955 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0016
3008-0015
90
25
80 250
20 70
60 240
15 50 230
250 220
240 40
10 210
230 30 200
220
5 210 5.0 20
200
2.5 10 5
0 0.0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
4 24
250 250 240
22
230
240 20
3 18 220
230
220 16 210
210 14
2 200
200 12
10
8
1
6
4
2
0
0 10 20 30 40 50 Q (m³/h) 0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.837
SolidC-4, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 6.8 kW, 1770 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0018
120
30 250
110
100 240
25 230
250 90
20 80
240 70 220
230 60 210
15 200
220 50
210 40
10 200
30
5 5 20
10 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
7 30
0 0
0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 50 Q (m³/h) Q (m³/h)
4.1.838
Centrifugal Pumps FM-0S
4.1
.
ky Performance Curves
Alfa Laval FM-0S, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 115 mm
Impeller, Min. dia.: 75 mm Impeller, Min. dia.: 75 mm
Pump inlet, Dia.: 51 mm (2"). Pump inlet, Dia.: 51 mm (2").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.1 kW, 2850 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 1.3 kW, 3440 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 30
3010-0005
3010-0004
25
20
115
20
115 105
15
15 95
105
10
10
5 85
95 5
85
75 75
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
NPSHr (m) NPSHr (m)
10 10
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
P (kW) P (kW)
1.50 1.50
115
105 95 85
1.25 1.25
95
115
105
1.00 1.00
75
85
0.75 0.75
75
0.50 0.50
0.25 0.25
0.00 0.00
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h)
Q (m³/h)
4.1.839
GM and GM-A Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval GM and GM-A, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 95 mm
Impeller, Min. dia.: 65 mm Impeller, Min. dia.: 65 mm
Pump inlet, Dia.: 38 mm (1½"). Pump inlet, Dia.: 38mm (1½").
Pump outlet, Dia.: 38 mm (1½"). Pump outlet, Dia.: 38 mm (1½").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 0.55 kW, 2820 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 0.65 kW, 3410 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 25
3010-0007
3010-0006
20 20
95
115
15 15
105 85
10 10
95
5 5 75
65 75 85 65
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
P (kW) P (kW)
1.00 1.00
0.75 0.75 75
105 95 95 85
115 85
0.50 0.50
75
65
0.25 0.25
65
0.00 0.00
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
4.1.840
Centrifugal Pumps MR Liquid-Ring Pump
4.1
.
ky Performance Curves
Alfa Laval MR Liquid-Ring Pump - 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±8% for Q.
±6% for H.
Type: 166S 185S 200S 300 Type: 166S 185S 200S 300
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE!
The curves refer to motor:
MR-166S: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. MR-185S: 6.3 kW, 1740 rpm. asynchr., 60 Hz.
MR-200S: 8.6/12.5 kW, 1790 rpm. asynchr., 60 Hz.
MR-300: 25 kW, 1765 rpm. asynchr., 60 Hz.
H (m) H (m)
60 70
3100-0003
3100-0004
50 60
50
40
40
30
30
20
20
10 MR-185S MR-300
MR-185S 10
MR-200S
MR-166S MR-300 MR-166S MR-200S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
20 30
18
16 25
14
20
12
10 MR-300
15
8
MR-300
6 10
MR-200S
4
MR-200S 5
2 MR-185S MR-185S
MR-166S MR-166S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.841
LKH Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN, LKH-85
Product code: 5377, 5342, 5348 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85
1.1/1.1 kW 80 4805
1.5/1.2 kW 90 5253 6201 7422 8146 8744 9276
2.2/2.5 kW 90 5319 6267 8328 7488 8212 8809 9342
3.0/2.9 kW 100 6544 8604 7765 8488 9086 9619 9587 10151
4.0/4.5 kW 112 7037 9097 8259 8982 9579 10113 10081 10644 11849
5.5/6.3 kW 132 7256 9316 8478 9201 9798 10332 10300 10863 12069 15525
7.5/8.6 kW 132 7641 9701 8862 9585 10183 10716 10684 11248 12453 15909
11/13 kW 160 8964 11025 10186 10910 11507 12040 12008 12571 13777 17234
15/16.5 kW 160 10925 11765 12362 12895 12863 13426 14632 18089
18.5/21 kW 160 11592 12430 13027 13561 13529 14092 15299 18755
22/26 kW 180 13361 13958 14491 14459 15023 16229 19685
30/34 kW 200 17799 19005 22461 31373
37/42 kW 200 21713 25170 32103
45/45 Kw 200 24694 28151 33077
55/61 kW 250 32623 37946
75/80 kW 250 38046 43181
90/90 kW 280 48405
110/110 kW 280 50160
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-90
1.6/1.6 kW 90 5253 6201 8262 7422 8146 8744 9276
2.2/2.2 kW 100 6267 8328 7488 8212 8809 9342
4.0/4.0 kW 112 7037 9097 8259 8982 9579 10113 10081 10644 11849
5.5/4.5 kW 132 7256 9316 8478 9201 9798 10332 10300 10863 12069 15525
7.5/7.5 kW 132 7641 9701 8862 9585 10183 10716 10684 11248 12453 15909
11/11 kW 160 8964 11025 10186 10910 11507 12040 12008 12571 13777 17234 21591
15/15 kW 160 11041 11765 12362 12895 12863 13426 14632 18089 22446
18.5/16.5 kW 180 11707 12431 13027 13561 13529 14092 15299 18755 23112
22/22 kW 180 13361 13958 14491 14459 15023 16229 19685 24042
30/30 kW 200 xxx 17267 17799 19005 22461 26818
37/37 kW 200 21713 25170 29527
55/49 kW 250 32623 36980
75/75 kW 250 38046 42403
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
4.1.842
Centrifugal Pumps LKH
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF)
Product code: 5377, 5342, 5348 - DIN, LKH-85 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH-5 1454 0.8 my product contact finish
308 Surface finish certificate
Casing
LKH-5 - 70 991 Industrial flange connection
LKH-5 - 70 288 Sanitary flange connection
LKH-5 - 70 429 Aseptic flange connection
LKH-5 - 70 287 Aseptic union
LKH-5 - 70 617 1/2" drain connection
LKH-10 - 60 674 Heating jacket
LKH-5 - 90 711 Hydrostatic testing with certificate
Impeller
LKH-5 - 90 115 Reduced impeller
LKH-5 - 60 -82 Without impeller screw
LKH-10 - 50 1195 Inducer (not available with LKH-15)
Seals
LKH-5 - 90 578 Flushed shaft seal (FSS)
LKH-5 - 60 469 Double mechnical seal (DMS)
LKH-70 - 90 1924 Double mechnical seal (DMS)
LKH-5 - 60 245 SiC/SiC shaft seal
LKH-70 - 90 579 SiC/SiC shaft seal
LKH-5 - 90 0 NBR elastomers
LKH-5 - 90 115 FPM elastomers
LKH-5 - 90 155 FEP elastomers
Shroud and legs
LKH-5 - 90 -307 No shroud, frame size 80 - 100
-404 No shroud, frame size 112 - 132
-577 No shroud, frame size 160 - 180
-653 No shroud, frame size 200 - 250
-1948 No shroud, frame size 280
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
-653 No legs, frame size 200
-847 No legs, frame size 250-280
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
1173 Pads, frame size 200 - 250
Motor
LKH-5 - 90 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.843
LKHex Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5377 Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor according to IEC, shrouded
Complete pumps
Exe II T3 2 pole, full speed motors
50/60 Hz Frame size LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
1.85/1.85 kW 90 8598 9820 10544 11142 11675
2.5/2.5 kW 100 8664 10725 9886 10610 11207 11740
3.3/3.3 kW 112 8941 11002 10163 10887 11485 12017 11985 12548
4.6/4.6 kW 132 9435 11495 10656 11380 11977 12510 12478 13042 14248
5.5/5.5 kW 132 10134 12195 11356 12080 12677 13210 13178 13741 14947 18404
7.5/7.5 kW 160 10730 12791 11951 12675 13273 13805 13773 579 15543 18999
12.5/12.5 kW 160 11841 13902 13062 13787 14384 14916 14885 15448 16654 20111
15/15 kW 180 15358 16082 16680 17212 17180 17744 18950 22407
20/20 kW 200 17166 17763 18296 18264 18828 20034 23490
24/24 kW 200 18044 18641 19173 19142 19705 20911 24368
36/36 kW 250 27808
47/47 kW 280 30323
58/58 kW 280 41057
Voltage:
≤ 4.6kW, 50 Hz 218-242D/380-420Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-420D/660-690Y, 60 Hz 460D
Complete pumps
Exd IIB T4 2 pole, full speed motors
50/60 Hz Frame size LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
1.5/1.2 kW 90 9416 10638 11361 11958 12492
2.2/2.5 kW 90 9481 11542 10703 11427 12024 12557
3.0/2.9 kW 100 9758 11819 10980 11704 12301 12834 12802 13365
4.0/4.5 kW 112 10252 12313 11473 12197 12794 13327 13295 13859 15065
5.5/5.5 kW 132 10951 13012 12173 12897 13494 14027 13995 14558 15764 19221
7.5/7.5 kW 132 11335 13396 12557 13281 13878 14411 14379 14942 16148 19605
11/11 kW 160 12658 14719 13879 14603 15201 15733 15701 16265 17471 20928
15/15 kW 160 16175 16899 17497 18029 17997 18561 19767 23223
18.5/18.5 kW 160 16842 17566 18162 18696 18664 19227 20433 23890
22/22 kW 180 18496 19092 19626 19594 20157 21363 24820
30/30 kW 200 22107 23237 23769 24974 28431
37/37 kW 200 27683 31140
55/55 kW 250 41874
75/75 kW 250 61285
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
4.1.844
Centrifugal Pumps LKHex
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5377 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor
according to IEC, shrouded
Complete pumps
Exd IIB T4 2 pole, full speed motors
50/60 Hz Frame size LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
1.5/1.2 kW 90 9736 10958 11681 12279 12812
2.2/2.5 kW 90 9874 11935 11095 11819 12417 12949
3.0/2.9 kW 100 10079 12140 11300 12024 12622 13154 13122 13686
4.0/4.5 kW 112 10572 12632 11794 12518 13114 13648 13616 14179 15385
5.5/5.5 kW 132 11271 13332 12493 13217 13814 14347 14315 14878 16084 19541
7.5/7.5 kW 132 11655 13717 12877 13601 14199 14731 14699 15263 16469 19925
11/11 kW 160 12978 15039 14200 14924 15521 16054 16022 16585 17791 21248
15/15 kW 160 16495 17220 17817 18349 18318 18881 20087 23544
18.5/18.5 kW 160 17162 17886 18482 19016 18984 19547 20753 24210
22/22 kW 180 18816 19412 19946 19914 20477 21684 25140
30/30 kW 200 22427 23557 24090 25295 28751
37/37 kW 200 28004 31460
55/55 kW 250 42194
75/75 kW 250 61605
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHex-10 - 70 1454 0.8 my product contact finish
308 Surface finish certificate
Casing
LKHex-10 - 70 991 Industrial flange connection
LKHex-10 - 70 288 Sanitary flange connection
LKHex-10 - 70 429 Aseptic flange connection
LKHex-10 - 70 287 Aseptic union
LKHex-10 - 70 617 1/2" drain connection
Impeller
LKHex-10 - 70 115 Reduced impeller
LKHex-10 - 70 -82 Without impeller screw
Seals
LKHex-10 - 60 469 Double mechnical seal (DMS)
LKHex-70 1924 Double mechnical seal (DMS)
LKHex-10 - 60 245 SiC/SiC shaft seal
LKHex-70 579 SiC/SiC shaft seal
LKHex-10 - 70 0 NBR elastomers
LKHex-10 - 70 115 FPM elastomers
LKHex-10 - 70 155 FEP elastomers
Shroud and legs
LKHex-10 - 70 -962 No shroud, frame size 90 - 132
-1154 No shroud, frame size 160 - 280
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
-653 No legs, frame size 200
-847 No legs, frame size 250-280
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
1173 Pads, frame size 200 - 250
Note: Never use single shaft seal when pumping flammable products or other products where leakage can lead to dangerous situations.
4.1.845
LKH-110 and LKH-120 Centrifugal Pumps
4.1
Options and PPL configurator Connections: LKH-110 Union SMS, LKH-110/P and
Product code: 5378 LKH-120/P heavy duty clamp
Seals: Single shaft seal (SSS), LKH-110 C/SiC, LKH-110/P
and LKH-120/P SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
50/60 Hz Frame size LKH-112 LKH-113 LKH-114 LKH-112/P LKH-113/P LKH-114/P LKH-122/P LKH-123/P LKH-124/P
2.2/2.5 kW 90 8647 15308
3.0/2.9 kW 100 8924
4.0/4.5 kW 112 9417 11138 16580 18301
5.5/6.3 kW 132 9637 11358 13824 16921 18643 21108
7.5/8.6 kW 132 10021 11742 14208 17518 19239 21705
11/13 kW 160 11345 13067 15531 19584 21306 23770
15/16.5 kW 160 12200 13921 16387 20913 22606 25099
18.5/21 kW 160 12866 14587 17053 21538 23259 25725
22/26 kW 180 17983 27171 25110 27296
30/34 kW 200 32497 34682 36954
37/42 kW 200 33971 36156 38428
45/45 Kw 200 37799 39985 42257
55/61 kW 250 44724 46996
75/80 kW 250 51368 53640
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Casing
4.1.846
Centrifugal Pumps LKHPF
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5389 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
2.2/2.5 kW 90 10916 12811
4.0/4.5 kW 112 12189 14084 16132
5.5/6.3 kW 132 12530 14425 15550 16473 17251
7.5/8.6 kW 132 15023 16146 17070 17893 17849 18716
11/13 kW 160 18212 19135 19958 19914 20781
15/16.5 kW 160 19541 20465 21288 21243 22111 23581
18.5/21 kW 160 21913 21869 22736 24206
22/26 kW 180 23359 23314 24182 25652 36377
30/34 kW 200 30746 33038 43762
37/42 kW 200 45238
45/45 Kw 200 49065
55/61 kW 250 53804
75/80 kW 250 60449
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHPF-10 - 70 1454 0.8 my product contact finish
308 Surface finish certificate
Impeller
LKHPF-10 - 70 115 Reduced impeller
LKHPF-10 - 60 -82 Without impeller screw
Seals
LKHPF-10 - 70 808 Flushed shaft seal (FSS)
0 NBR elastomers
115 FPM elastomers
Shroud and legs
LKHPF-5 - 70 -307 No shroud, frame size 80 - 100
-404 No shroud, frame size 112 - 132
-577 No shroud, frame size 160 - 180
-653 No shroud, frame size 200 - 250
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
-653 No legs, frame size 200
-847 No legs, frame size 250
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
1173 Pads, frame size 200 - 250
Motor
See Anytime Config. Special MEPS compliance
LKHPF-5 - 70
See Anytime Config. Other voltages
4.1.847
LKHI Centrifugal Pumps
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5379 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
2.2/2.5 kW 90 10495 12670 11832
4.0/4.5 kW 112 11767 13943 13104 14790 15385 16273
5.5/6.3 kW 132 12109 13445 15131 15727 16614 17176 18267
7.5/8.6 kW 132 12705 14042 15728 16323 17241 17210 17773 18864
11/13 kW 160 16108 17794 18390 19306 19276 19839 20929
15/16.5 kW 160 19122 20635 20605 21167 22258
18.5/21 kW 160 21261 21793 22884
22/26 kW 180 22707 23239 24330
30/34 kW 200 31716
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHI-10 - 60 1454 0.8 my product contact finish
308 Surface finish certificate
Impeller
LKHI-10 - 60 115 Reduced impeller
-82 Without impeller screw
Seals
LKHI-10 - 60 578 Flushed shaft seal (FSS)
0 NBR elastomers
115 FPM elastomers
Shroud and legs
LKHI-10 - 60 -307 No shroud, frame size 80 - 100
-404 No shroud, frame size 112 - 132
-577 No shroud, frame size 160 - 180
-653 No shroud, frame size 200 - 250
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
-653 No legs, frame size 200
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
1173 Pads, frame size 200 - 250
Motor
LKHI-10 - 60 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.848
Centrifugal Pumps LKH UltraPure
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.5/1.2 kW 90 4236 5883
2.2/2.5 kW 90 4297 6140
3.0/2.9 kW 100 4449 6502
4.0/4.5 kW 112 4607 5060 11836 12431
5.5/6.3 kW 132 4848 5120 12055 12650 13180
7.5/8.6 kW 132 4962 11712 12439 13035 13565
11/13 kW 160 12864 13590 14186 14716
15/16.5 kW 160 14445 15041 15571
18.5/21 kW 160 15111 15706 16237
22/26 kW 180 17167
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.6/1.6 kW 90 9148 10369
2.2/2.2 kW 100 9214 10435
4.0/4.0 kW 112 9889 11109 11836 12431 12962
5.5/4.5 kW 132 11328 12055 12650 13180
7.5/7.5 kW 132 11712 12439 13035 13565
11/11 kW 160 12864 13590 14186 14716
15/15 kW 160 14445 15041 15571
18.5/16.5 kW 180 15111 15706 16237
22/22 kW 180 17167
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
4.1.849
LKH UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact
finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH UltraPure-10 - 40 -806 0.8 µm product contact finish
764 0.4 µm electro polished and passivated contact finish
308 Surface finish certificate
Casing
LKH UltraPure-10 - 40 0 Outlet position 90°
0 Outlet position 0°
-617 No drain connection
1456 Manual valve mounted directly on pump casing
1777 Pneumatic valve mounted directly on pump casing
711 Hydrostatic testing with certificate
Impeller
LKH UltraPure-10 - 40 115 Reduced impeller
Seals
LKH UltraPure-10 - 40 469 Double mechnical seal (DMS)
1923 Flushing kit
115 FPM elastomers (not USP Class VI)
155 FEP elastomers (not USP Class VI)
Shroud and legs
LKH UltraPure-10 - 40 307 Shroud, frame size 90 - 100
404 Shroud, frame size 112 - 132
577 Shroud, frame size 160 - 180
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
Motor
LKH UltraPure-10 - 40 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.850
Centrifugal Pumps LKHSP
4.1
Options and PPL configurator Connections: Union SMS - Inlet/outlet, Clamp - Internal connections
Product code: 5381 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHSP-10 LKHSP-20 LKHSP-25 LKHSP-35 LKHSP-40
1.5/1.2 kW 90 11878 13332
2.2/2.5 kW 90 11944 13397
3.0/2.9 kW 100 12221 13674
4.0/4.5 kW 112 12714 14168 15026 15777 16438
5.5/6.3 kW 132 12934 14387 15245 15996 16657
7.5/8.6 kW 132 13318 14771 15629 16380 17041
11/13 kW 160 14641 16096 16954 17705 18366
15/16.5 kW 160 16951 17809 18560 19221
18.5/21 kW 160 17616 18474 19225 19886
22/26 kW 180 18546 20817
30/34 kW 200 24145
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Impeller
LKHSP-10 - 40 115 Reduced impeller
-82 Without impeller screw
Seals
LKHSP-10 - 40 578 Flushed shaft seal (FSS)
245 Double mechnical seal (DMS)
245 SiC/SiC shaft seal
0 NBR elastomers
115 FPM elastomers
Shroud and legs
LKHSP-10 - 40 -307 No shroud, frame size 80 - 100
-404 No shroud, frame size 112 - 132
-577 No shroud, frame size 160 - 180
-653 No shroud, frame size 200 - 250
-1948 No shroud, frame size 280
-269 No legs, frame size 80 - 132
-288 No legs, frame size 160 - 180
-653 No legs, frame size 200
-847 No legs, frame size 250-280
789 Pads, frame size 80 - 132
808 Pads, frame size 160 - 180
1173 Pads, frame size 200 - 250
Motor
LKHSP-10 - 40 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.851
SolidC Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5384 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.5/1.5 kW 90 4236 5060 5573 6646
2.2/2.2 kW 90 4297 5120 5634 6706
3.0/3.0 kW 100 4449 5272 5784 6858
4.0/4.0 kW 112 4607 5430 5943 7016
5.5/5.5 kW 132 4848 5671 6185 7257
7.5/7.5 kW 132 4962 5784 5268 5311
11/11 kW 160 5883 6706 7220 8293
15/15 kW 160 6140 6963 7477 8549
18.5/18.5 kW 160 6502 7325 7839 8912
22/22 kW 160 7854 8368 9440
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.1/1.1 kW 90 4236 5060
1.5/1.5 kW 90 4236 5060 5573 6646
2.2/2.2 kW 100 4297 5120 5634 6706
3.0/3.0 kW 100 4449 5272 5784 6858
4.0/4.0 kW 112 4607 5430 5943 7016
5.5/5.5 kW 132 4848 5671 6185 7254
7.5/7.5 kW 132 4962 5784 6298 7371
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
4.1.852
Centrifugal Pumps SolidC
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5384 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC-1 - 4 1095 0.8 my product contact finish
4.1.853
SolidC UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5385 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.5/1.5 kW 90 6284 6800 7499 9013
2.2/2.2 kW 90 6344 6860 7560 9072
3.0/3.0 kW 100 6495 7011 7711 9224
4.0/4.0 kW 112 6593 7109 7809 9322
5.5/5.5 kW 132 6835 7351 8050 9564
7.5/7.5 kW 132 6948 7464 8164 9677
11/11 kW 160 7771 8287 8988 10500
15/15 kW 160 8028 8545 9244 10757
18.5/18.5 kW 160 8390 8906 9607 11119
22/22 kW 160 9436 10135 11648
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.1/1.1 kW 90 6284 6800
1.5/1.5 kW 90 6284 6800 7499 9013
2.2/2.2 kW 100 6344 6860 7560 9072
3.0/3.0 kW 100 6495 7011 7711 9224
4.0/4.0 kW 112 6593 7109 7809 9322
5.5/5.5 kW 132 6835 7351 8050 9564
7.5/7.5 kW 132 6948 7464 8164 9677
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC UltraPure-1 - 4 -806 0.8 my product contact finish
308 Surface finish certificate
Casing
SolidC UltraPure-1 - 4 -374 No drain
711 Hydrostatic testing with certificate
Impeller
SolidC UltraPure-1 - 4 105 Reduced impeller
Seals
SolidC UltraPure-1 - 4 392 Flushed shaft seal (FSS)
104 FPM elastomers (not USP Class VI)
Shroud and legs
SolidC UltraPure-1 - 4 204 Shroud, frame size 90 - 100
264 Shroud, frame size 112 - 132
-363 No shroud, frame size 160
-167 No legs, frame size 90 - 132
-188 No legs, frame size 160
Motor
SolidC UltraPure-1 - 4 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.854
Centrifugal Pumps GM, FM-OS
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5383, 5313 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A FM-OS
0.4/0.4 kW 71 2003 2258 2003 2258
0.45/0.45 kW 71 2003 2258 2003 2258
0.55/0.65 kW 71 2003 2258 2003 2258
1.1/1.1 kW 80 3327
Voltage:
0.4 kW, 50 Hz 1~110V, 60 Hz 1~110V - 0.45 kW, 50 Hz 1~220V, 60 Hz 1~220V
0.55 kW, 50 Hz 220-240D/380-420Y, 60 Hz 250-280D/440-480Y - 1.1 kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A
0.37/0.45 kW 71 2003 2258 2003 2258
Voltage:
50 Hz 220-240D/380-420Y, 60 Hz 440-480Y
Optional features
Pump size PPL EUR Option
Casing
GM, FM-OS 991 Industrial flange connection
288 Sanitary flange connection
287 Aseptic union
Impeller
GM, FM-OS 108 Reduced impeller
Seals
FM-OS 535 Flushed shaft seal (FSS)
GM, FM-OS 227 SiC/SiC shaft seal
GM, FM-OS 0 NBR elastomers
GM, FM-OS 107 FPM elastomers
GM, FM-OS 142 FEP elastomers
Shroud and legs
GM, FM-OS -285 No shroud, frame size 71 - 80
-249 No legs, frame size 71 - 80
4.1.855
MR-166S, -185S, -200S, -300S Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5382 Seals: Single shaft seal (SSS) C/SS, EPDM
Motors according to IEC, shrouded
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size MR-166S MR-185S MR-200S MR-300
2.2/2.2 kW 100 9135
5.5/4.5 kW 132 10448 11720
7.5/7.5 kW 132 10815 12086
11/11 kW 160 13007
15/15 kW 160 15008
18.5/16.5 kW 180 15642
22/22 kW 180 16529
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Casing
MR-166 - 300 429 Aseptic flange connection
287 Aseptic union
Seals
MR-185 - 200 234 SiC/SiC shaft seal
MR-166 - 300 -288 NBR elastomers
MR-166 - 300 110 FPM elastomers
Shroud and legs
-307 No shroud, frame size 100
-404 No shroud, frame size 132
-577 No shroud, frame size 160 - 180
-269 No legs, frame size 100 - 132
-288 No legs, frame size 160 - 180
Motor
MR-166 - 300 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.856
4.2 Circumferential Piston Pumps
Product leaflets
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.858
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.862
Performance curves
SCPP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.866
SCPP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.875
Price lists
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.886
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.888
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. Stainless steel gear box is
optional on models 006, 015, 018, 030, 045, 060 & 130. One-piece
316L stainless steel shafts are standard on models 006, 015 & 018.
High-strength 17-4 PH one-piece shafts are standard on models 030,
045, 060, 130, 220 & 320. Four-way mounting allows horizontal or
vertical porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available as standard with twin-wing form
or optionally with single wing for handling large solids. Seal options
include single O-ring seal, single mechanical seal, double O-ring seal
with flush, or double mechanical seal with flush.
Pump
. Performance
SCPP 1 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US US
M 3/hr GPM Litre Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.3 6.0 0.030 0.008 14 200 -40° to 150° -40° to 300° 25 1.0 38.0 1.5 800
015 2.0 9.0 0.052 0.014 14 200 -40° to 150° -40° to 300° 38 1.5 - - 700
018 3.8 17.0 0.110 0.030 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
030 8.2 36.0 0.230 0.060 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
045 13.3 59.0 0.380 0.100 27 400 -40° to 150° -40° to 300° 51 2.0 - - 600
060 20.4 90.0 0.580 0.150 14 200 -40° to 150° -40° to 300° 64 2.5 76.0 3.0 600
130 34.1 150.0 0.960 0.250 14 200 -40° to 150° -40° to 300° 76 3.0 - - 600
220 70.4 310.0 1.980 0.520 14 200 -40° to 150° -40° to 300° 102 4.0 - - 600
320 102.0 450.0 2.850 0.750 14 200 -40° to 150° -40° to 300° 152 6.0 - - 600
4.2.858
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
TD 249-003
TD 249-002
TD249001.eps
TD 249-004
4.2.859
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor wings,
and is displaced as the rotor wings re-mesh, generating pressure at the discharge port. Direction
of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.860
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
Dimensions 4.2
TD 249-011
(mm)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
015 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
018 121 59 81 316 140 49 59 9.5 x 8 (slot) 173 74 250 46 51 107 38 77 22.23 90 180 24 kg
030 159 71 108 369 174 61 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 392 89 55 186 51 134 41.28 136 273 132 kg
060 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 385 89 55 186 63 127 41.28 136 273 132 kg
130 210 122 149 499 243 89 105 14 x 13 (slot) 257 129 401 89 55 186 76 144 41.28 136 273 142 kg
220 216 129 229 592 314 95 184 14 x 5 (slot) 324 162 470 114 67 238 102 146 50.80 168 337 252 kg
320 305 105 295 766 353 133 203 16 ø 420 175 557 129 103 264 152 136 60.45 203 406 477 kg
(in)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
015 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
018 4.75 2.34 3.20 12.46 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 1.81 2.00 4.21 1.50 3.02 0.875 3.55 7.09 53 lb
030 6.25 2.78 4.25 14.52 6.86 2.42 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb
045 8.25 4.14 5.87 18.91 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.42 3.50 2.15 7.31 2.00 5.28 1.625 5.38 10.75 290 lb
060 8.25 4.14 5.87 18.73 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.14 3.50 2.15 7.31 2.50 5.00 1.625 5.37 10.75 290 lb
130 8.25 4.79 5.87 19.66 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.15 7.31 3.00 5.65 1.625 5.37 10.75 312 lb
220 8.50 5.07 9.00 23.29 12.38 3.75 7.25 0.56 x 0.19 (slot) 12.74 6.38 18.49 4.50 2.63 9.38 4.00 5.75 2.000 6.63 13.25 555 lb
320 12.0 4.12 11.6330.17 13.88 5.25 8.00 0.66 ø 16.55 6.88 21.92 5.06 4.06 10.38 6.00 5.37 2.375 8.00 16.00 1050 lb
4.2.861
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Clean-In-Place
Optional internal flush ports for increased exposure of O-rings and
rotor hubs to the flushing liquid. A flat body profile is also available
which allows drainability when pump ports are in the vertical position
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. 17-4 PH High-Strength steel
shafts on all sizes. Four-way mounting allows horizontal or vertical
porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available as standard with twin-wing form
or optionally with single wing for handling large solids. Seal options
include single mechanical seal or double mechanical seal with flush.
.Pump Performance
SCPP 2 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US
M³/hr GPM Litre US Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.8 8 0.030 0.008 21 300 -40° to 150° -40° to 300° 25.4 1.0 38.0 1.5 1000
015 2.5 11 0.052 0.014 17 250 -40° to 150° -40° to 300° 38.0 1.5 - - 800
018 4.5 20 0.108 0.029 14 200 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 700
030 8.2 36 0.227 0.060 17 250 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 600
045 13.2 58 0.366 0.096 31 450 -40° to 150° -40° to 300° 51.0 2.0 - - 600
060 20.4 90 0.568 0.150 21 300 -40° to 150° -40° to 300° 64.0 2.5 76.0 3.0 600
130 34.1 150 0.946 0.250 14 200 -40° to 150° -40° to 300° 76.0 3.0 - - 600
180 52.2 230 1.450 0.383 31 450 -40° to 150° -40° to 300° 76.0 3.0 - - 600
210 68.1 300 1.890 0.500 34 500 -40° to 150° -40° to 300° 102.0 4.0 - - 600
220 70.4 310 1.950 0.516 21 300 -40° to 150° -40° to 300° 102.0 4.0 - - 600
4.2.862
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
TD 249-019
TD 249-017
TD 249-018
TD 249-020
4.2.863
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor
wings, and is displaced as the rotor wings converge, generating pressure at the discharge
port. Direction of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.864
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Dimensions 4.2
S D
R J K
M
O Q
E
N L
J
P G
F F H I
A B C TD249022.eps
(mm)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
015 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
018 121 55 95 314 140 49 59 9.5 x 8 (slot) 173 74 250 54 51 107 38 77 22.23 89 177 24 kg
030 159 71 108 368 174 59 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 98 149 472 243 89 105 14 x 13 (slot) 257 129 377 89 57 186 51 120 41.28 136 273 132 kg
060 210 105 149 486 243 89 105 14 x 13 (slot) 257 129 385 89 57 186 63 127 41.28 136 273 132 kg
130 210 121 149 512 243 89 105 14 x 13 (slot) 257 129 401 89 57 186 76 144 41.28 136 273 142 kg
180 216 88 229 591 314 95 184 14 x 13 (slot) 357 162 450 114 70 238 76 107 50.8 166 332 238 kg
210 305 88 295 688 353 133 203 16 ø 420 175 539 129 103 264 102 119 60.33 187 374 395 kg.
220 216 94 229 610 314 95 184 14 x 5 (slot) 357 162 470 114 70 238 102 113 50.80 168 337 252 kg
(in)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
015 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
018 4.75 2.18 3.75 12.37 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 2.12 2.00 4.21 1.50 3.02 0.875 3.49 6.97 53 lb.
030 6.25 2.78 4.25 14.49 6.86 2.31 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb.
045 8.25 3.86 5.87 18.59 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 14.86 3.50 2.25 7.31 2.00 4.73 1.625 5.37 10.75 290 lb.
060 8.25 4.14 5.87 19.14 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 15.14 3.50 2.25 7.31 2.50 5.01 1.625 5.37 10.75 290 lb.
130 8.25 4.78 5.87 20.15 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.25 7.31 3.00 5.65 1.625 5.37 10.75 312 lb.
180 8.50 3.45 9.00 23.26 12.38 3.75 7.25 0.56 x 0.50 (slot) 14.05 6.38 17.75 4.50 2.75 9.38 3.00 4.20 2.000 6.53 13.06 528 lb.
210 12.00 3.45 11.63 27.08 13.88 5.25 8.00 0.66 ø 16.54 6.88 21.24 5.06 4.06 10.38 4.00 4.70 2.375 7.37 14.73 870 lb.
220 8.50 3.69 9.00 24.00 12.38 3.75 7.25 0.56 x 0.19 (slot) 14.05 6.38 18.49 4.50 2.75 9.38 4.00 4.44 2.000 6.63 13.25 555 lb.
4.2.865
SCPP 1 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/006
Slip correction viscosity (CPS)
1
3
US GPM
10
L/MIN
30
0 100 200 300 400 500 600 700 100 10 P
SI
7
25 25 P
SI
r)
6 0 Ba
SI (
20 0P 50 P
SI
5 r)
Ba
CAP.
.69
I (0
15 4 PS
10 ar) 100
2B PSI
3 I( 1.7
PS
10 25
2 ar)
5B
I( 3.4
5 PS Ba
r)
1 50
6.90
P SI (
0 0 100
L/Rev,)
WHP
150
0.4 PSI .30
(10.3
5 Ba
0.5 200 r)
PSI .40 CAP = Capacity
(13.
0.6 79
Bar BHP = Brake Horsepower
) .50
BHP = WHP + VHP
100 CPS
0.5 Net Inlet Pressure Required
0,0
NIPR =
00
500 C
WHP
CP
30 PS
,0
,0
00
1.0 00 .75
1,00
VHP
CP
CP 0 CP
S
S
S
1.00
1.5 10 5,0 2,0
,00 00 00
0C CP CP 1.25
PS S
S
2.0 1.50
25 18
CPS
PS
0 CPS
PS
0C 16
PS
0
PS 7,0
100,000 C
000
0C
20 C 14
50,00
00
30,
,00
,0
10
NIPR / NPSHr
20
12
15
MWC
PSIa
ATM. 0 CPS 10
5,00
8
10
CPS 6
2,000
5 4
S
1,000 CP 500 CPS
Water 2
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.866
Circumferential Piston Pumps SCPP 1/015
. 4.2
ky Performance Curves
SCPP 1/015
Slip correction viscosity (CPS)
1
3
5
10
US GPM
30
50
L/MIN
25
100 PS
I
0 100 200 300 400 500 600 50
35 PS
9
I
30 8 a r) 10
(0B 0P
SI SI
7 0P r)
25 Ba 15
.72 0P
6 I (1 SI
PS r)
CAP.
20 25 Ba
20
5 45
(3.
0
I
PS
PS
4 50
I
15
r)
Ba
3 90
10 I (6.
PS r)
2 10
0
Ba ar)
.35 .7 9B
5 0 (13
1 S I (1 SI
0P 0P
0 15 20
0
VKW
0.7 r) 5B
ar) VHP = Viscosity Horsepower
0.8 .60
0.0 .00
WHP = Water Horsepower
WKW = Water Kilowatts
0.2 Water
100 CPS .20 MWC = Meters Water Column
0.4 500 CP ATM = Atmospheric Pressure
S
1,000 .40 NIPR = Net Inlet Pressure Required
10
0.6 CPS
VHP
50
0,0
00 10
0.8
VHP
,00 .60
CP
CP 0C
S 30 PS
S
,0 5,0
1.0 00 00
20 CP .80
CP ,00 S
1.2 S 0C
PS
1.00
1.4
18
25
S
16
00 CP
CPS
PS
20 14
PS
0C
000
C
100,0
0 PS
,00
C
00 000 12
50,
,
10,
30
NIPR / NPSHr
15 20
MWC
10
PSIa
ATM.
0C PS 8
10 5,00
1,0 00 CPS 6
5 100 CPS 4
Water 2
0 0
0 100 200 300 400 500 600 700
RPM
4.2.867
SCPP 1/018 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/018
Slip correction viscosity (CPS)
1
US GPM
3
5
L/MIN
10
0 25 P
5 03 SI
70 0 100 200 300 400 500 100 50 P
SI
18
100
r) PSI
60 16 0 Ba 150
SI ( PSI
0P
14 ar) 200
50 9B PSI
I (0.6 r)
12 PS Ba
25 .45
CAP.
40 I ( 3
10 PS r)
50 Ba
( 6 .90
30 8 SI r)
0P Ba
10 .72
6 I ( 1 r)
20 PS Ba
150 I (1.72
4 P S
10 200
2
0 0
0.0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.4 Standard Clearance
5 Bar)
0.5
1.5” Standard Ports
100 P 0.50 Displacement = 0.029 Gal/rev. (.110
SI (6.9
0 Bar)
L/Rev,)
WKW
WHP
1.0 150
PSI
(10.
35 B CAP = Capacity
ar) 1.00
200
1.5 PS BHP = Brake Horsepower
I (1
BHP = WHP + VHP
S
1.0
20
1,000
0,
VHP
CPS 1.00
00
0
1.5 2,00
CP
0 CP
10
S
S
50 20
0,
,0 ,0 5,0
00
00 00 10 00
2.0 ,00 CP 1.50
0
CP 0C S
CP
CP
S S PS
S
2.5
18
25
S
PS
CP
S
16
CP
0
S
,00
00 C
S
CP
CP 20
00
0
00
20 ,00 14
200,0
0,0
,0
30
NIPR / NPSHr
50
10
12
MWC
PSIa
15
PS 10
ATM. 00 C
10,0
8
10
PS 6
5,000 C
4
5
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.868
Circumferential Piston Pumps SCPP 1/030
. 4.2
ky Performance Curves
SCPP 1/030
Slip correction viscosity (CPS)
1
3
5 25 P
US GPM
10 50 PSI
30 100SI
L/MIN
0
05 P
SI
0 100 200 300 400 500 10 200
35 PSI
125
ar) ar)
30 I(0 B .72 Bar)
0 PS I( 1 B
PS .45 ar)
100 25 SI (3 .90 B
25 P ( 6 r)
50 PSI 0 Ba
CAP.
0 9 )
10 SI (6. 9 Bar
75 20 5 0 P (13.7
1 SI
0P
15 20
50
10
25
5
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Ba Standard Clearance
r)
0.5
50 PSI (3 0.50 1.5” Standard Ports
.45 Bar)
1.0 Displacement = 0.060 Gal/rev. (.227 L/Rev,)
100 1.00
WKW
(6.90
Bar) BHP = Brake Horsepower
20
2.0 0P 1.50
SI
(13
150 VHP = Viscosity Horsepower
.79 PS
I (1 WHP = Water Horsepower
Ba 0.3
BHP = WHP + VHP
2.5 r) 5B
ar) 2.00 WKW = Water Kilowatts
3.0 MWC = Meters Water Column
0 0 ATM = Atmospheric Pressure
Water
100 CPS 0.50 NIPR = Net Inlet Pressure Required
0.1 NPSHr = Net Positive Suction Head
500 CP 1.00
S
20
WHP
10
0,0
2 0, 50 1,00 1.50
00 ,00 0 CP
00
VHP
0 0C 10, S
CP 000
CP
PS 20 5,0 2,00
S ,00 CP 00 0C 2.00
S
50 0C S CP PS
3 ,0 PS S
00
CP 2.50
S
4 3.00
18
25
S
00 CP
16
PS
PS
S
CP
0C
0C
20 PS 14
00
200,0
0C S
,00
,0 CP
,00
30 ,00 00
20
NIPR / NPSHr
0
50
10, 12
100
15
MWC
PSIa
ATM. 10
8
10
5,00 0 CPS 6
4
5
2,000 CPS
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.869
SCPP 1/045 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/045
Slip correction viscosity (CPS)
1
3
US GPM
10 25 P
L/MIN
S
30 50 PI
00 SI
0 100 200 300 400 500 1 100
70 PSI
250
B ar) 200
60 SI (0 r)
PSI
0P Ba 300
.72 PSI
200 S I (1 Bar)
P
50 25 (3.45 400
I PSI
0 PS Ba
r)
5
.90
CAP.
40 ( 6
150 SI
0P Ba
r)
10
.79
30 I (13
S
100 0P ar)
20 9B
20 ( 2 0.6
SI r)
0P Ba
30
50 .59
10 I (27
S
0P
40
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.45 Bar) Standard Clearance
2
100 PS 2 2.0” Standard Ports
I (6 .90 Bar)
Displacement = .115 Gal/rev. (.435
4
L/Rev,)
4
WHP
200
WKW
6 PSI
(13.7
9 Ba CAP = Capacity
r)
8 40 6 BHP = Brake Horsepower
0P
SI 300
(27 PS VHP = Viscosity Horsepower
BHP = WHP + VHP
10 .59 I (2
Ba 0.6 WHP = Water Horsepower
r) 9B 8
ar)
12 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
1 ATM = Atmospheric Pressure
Water 1 NIPR = Net Inlet Pressure Required
2
NPSHr = Net Positive Suction Head
200
100 C 2
PS
,00
WHP
10
3
0,
0C
500
VHP
00
CPS
0
PS
4 3
CP
1,00
0C
S
PS
5 30 10 5,0
,0 ,00 00 4
00 0C CP
CP S
6 PS
S
7 5
18
25
PS 16
S 0C
CP
CPS
,00
S
00 20
CP
20 PS 14
CP
,0 00 C
30
000
10,0
00
00
NIPR / NPSHr
12
0,0
,0
200,
MWC
50
15
10
PSIa
10
ATM.
CPS
5,000 8
10
6
1,0 00 CPS
5 4
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.870
Circumferential Piston Pumps SCPP 1/060
. 4.2
ky Performance Curves
SCPP 1/060
Slip correction viscosity (CPS)
1
3 50 P
5
10 S
US GPM
100 I
30 P
150 SI
L/MIN
0
05 P
0 100 200 300 400 500 10 200 SI
PSI
350 90
ar)
300 80 (0 B ar)
I
PS B )
0 45 r
70 (3. Ba
250 P SI (6.90Bar) )
60 50 PSI .72 Bar
0 1 9
10 PSI ((13.7
CAP.
200 0 I
50 15 0 PS
20
150 40
30
100
20
50
10
0 0
4
WHP
PS
I (1
5 0.3
5B CAP = Capacity
20 ar)
0P BHP = Brake Horsepower
6 SI
(13 6
.79 VHP = Viscosity Horsepower
BHP = WHP + VHP
7 Ba
r) WHP = Water Horsepower
8 8 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
1 Water 1 ATM = Atmospheric Pressure
10 CPS NIPR = Net Inlet Pressure Required
2
50 NPSHr = Net Positive Suction Head
,0 100 C 2
10
00 PS
WHP
3
0,
CP 30
00
S ,00
0
0C 500 3
CPS
CP
4
VHP
PS 1,00
S
0C
5 PS 4
10 5,0 3,0
,00 00 00
CP CP
6 0C S S
PS 5
7
25 18
16
PS
PS
S
CP
00 C
0C
20 S 14
00
CP
,00
,0
200,0
0
50
00
NIPR / NPSHr
100
, 12
30 C PS
15
00
MWC
PSIa
ATM. ,0 10
20
C PS
000 8
10 10,
CPS
5,000 6
4
5
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.871
SCPP 1/130 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/130
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
US GPM
150 PIS
30 I
L/MIN
0 200 PS
05
I
10
0 100 200 300 400 500
140
500
120 r)
Ba )
400 ( 1 .72 Bar
I 0 ar)
100 PS 6.9
25 PSI ( .79 B
r) 0 I (13
Ba 0
CAP.
(0 1 PS
300 80
P SI B ar) 20
0
0 45
I (3. Bar)
60 PS 35
200 50 I (10.
P S
40 150
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
2 50 PSI (3 Standard Clearance
.45 Bar) 2
3.0” Standard Ports
4 100 P
SI (6.9 4 Displacement = .254 Gal/rev. (.961
0 Bar)
WKW
6
WHP
150
PSI
L/Rev,)
8 (10. 6
35 B
200 ar)
10 PS CAP = Capacity
I (1 8
BHP = WHP + VHP
100 C
PS 4 NPSHr = Net Positive Suction Head
0,
00
6 500
VHP
CPS
0
10 10, 1,00
CP
0, 000 0 CP
8 00 S 6
S
CP 5,00
0 50 S 0C
CP ,00 PS
10 S 0C
PS 8
12
14 10
18
25
CPS
16
PS
S
0C
CP
S
0
20 14
NIPR / NPSHr
CP
200,00
S
00 CP
,00
,0 0
00
30 ,00
MWC
PSIa
12
,0
20
0
10
50
15
ATM. 10
00 CPS
10,0 8
10
5,00 0 CPS 6
4
5
1,000 CPS Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.872
Circumferential Piston Pumps SCPP 1/220
. 4.2
ky Performance Curves
SCPP 1/220
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
150 PIS
US GPM
I
30 200 PS
L/MIN
50 I
0
10
0 100 200 300 400 500
300
1000
250 r)
Ba
72 r)
800 I (1. 0 Ba
PS .9 ar)
200
r) 25 SI (6 79 B
Ba 0 P I (13.
CAP.
I (0 r) 0
1 PS
S
600 150 0P B a
20
0
45 r)
(3. Ba
P SI .35
400 50 SI (10
100
0P
15
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
5 50 PSI (3
.45 Bar) 5 4.0” Standard Ports
10 Displacement = .522 Gal/rev. (1.976
100 L/Rev,)
PSI (6 10
.90 B
WKW
15
WHP
ar)
150 CAP = Capacity
20 20 PSI 15
0P (10. BHP = Brake Horsepower
SI 35
(13 Bar
.79 ) VHP = Viscosity Horsepower
BHP = WHP + VHP
25 Ba
r) 20 WHP = Water Horsepower
30
WKW = Water Kilowatts
0 0
Water MWC = Meters Water Column
ATM = Atmospheric Pressure
20
5 0, NIPR = Net Inlet Pressure Required
00 100 CP
0 S 5
CP 100 NPSHr = Net Positive Suction Head
S ,00
WHP
0C 50 1,000
10 PS ,00 CPS
0C
VHP
PS 20,
000
CP 5,00 10
S 0C
15 10, PS
000
CP
S
20 15
18
25
0 CPS
S
S
PS
S
S
CP
CP
16
00 CP
CP
0C
00
00
0
0,
000
200,00
,0
0
20 1 14
50,0
20
100,0
30,
NIPR / NPSHr
12
PS
15 0C
MWC
PSIa
0
ATM. 5,0 10
8
10
S
1,0 00 CP 6
Water 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.873
SCPP 1/320 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/320
Slip correction viscosity (CPS)
1
3
US GPM
25 PSI
50 PSI
L/MIN
10 100 PS
150 PSI
30 200 PSI
I
0 100 200 300 400 500 0
450 10
r)
1500 400 Ba r)
(0 a
P SI 72 B Bar)
0 (1. 45 r)
350 S I ( 3 . Ba
P I
1250 25 0 PS 10.35
5 I(
300 P S
0
15
CAP.
r)
1000
250 Ba )
( 6 .90 Bar
SI .79
0 P (13
750 200 10 PSI
0
20
150
500
100
250
50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
50 PSI (3.4 5
10 5 Bar) 6.0” Standard Ports
10 Displacement = .754 Gal/rev. (2.854
100 P
SI (6.9 L/Rev,)
20 0 Bar) 15
WKW
150
PS 20 Capacity
WHP
I (10 CAP =
30 .35
Bar) BHP = Brake Horsepower
25
200 VHP = Viscosity Horsepower
40 PS 30
I (1 WHP = Water Horsepower
BHP = WHP + VHP
3.7
9B
ar) 35 WKW = Water Kilowatts
50
MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
Water
5 NIPR = Net Inlet Pressure Required
10 NPSHr = Net Positive Suction Head
500 C
PS 10
20
1,00
0,0
0 CP
WHP
S
VHP
00
20 2,0 15
50 00
10
CPS
CP
,0
0,
00
S
00
CP 25
0
20
CP
S ,0 5,0
00
30
30
S
00
CP
,0
10 CP
00
S ,00 S 10
0C
CP
PS
S
40 30
18
25
PS
S
16
CP
0C
CPS
S
,00 CP
00
0
50
00
0
20 30, 14
NIPR / NPSHr
000
PS
0,
0C
10
0
20,0
,
12
200
PSIa
15
ATM. 10
MWC
S
0 CP
10,00 8
10
PS
5,000 C 6
PS
5 1,000 C 4
Water 2
0 0
0 100 200 300 400 500 600
4.2.874
Circumferential Piston Pumps SCPP 2
. 4.2
ky Performance Curves
SCPP 2/006
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10
30
100 10 P
0 100 200 300 400 500 600 700 800 900 SI
30 8 25 P
SI
7 R)
25 BA 50 P
S I (0 SI
6 0P A R)
.6 9B
20 I (0 R)
CAP.
5 PS BA 10
10 .72 0P
(1 SI
SI
15 4 25P R)
BA 15
.45 0P
I (3 SI
3 PS
10 50
)
2 AR
0B R)
5 I( 6.9 BA
1 PS 0.35
100 I (1
PS
0 0 150
)
WHP
200 P 0.50
SI (13
.79 B
250 AR) CAP = Capacity
PSI
1.0 (17.2 0.75 BHP = Brake Horsepower
300 4 BA
PSI R)
(20. VHP = Viscosity Horsepower
BHP = WHP + VHP
69 B
AR) 1.00 WHP = Water Horsepower
1.5 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
0.25 ATM = Atmospheric Pressure
0.5 WATER
NIPR = Net Inlet Pressure Required
100
0.50
50
,0
WHP
30 CPS
0C
00
1.0
,0
0.75
00
PS
VHP
500
CPS
C
PS
1.00
1.5 10 5,0
,0 00 2,0 1,00
00 00 0C 1.25
CP CP CP PS
S S S
2.0 1.50
18
25
S
S
CPS
CP
S
PS
100,000 CP
16
CP
00
CP
00 C
7,0
0
50,000
0
000
,0
20 S 14
CP
10
30,0
00
20,
5,0 12
NIPR / NPSHr
15
MWC
PSIa
ATM 10
S 8
2,000 CP
10
6
S
1,000 CP 4
5 500 CPS
WATER 2
0 0
0 100 200 300 400 500 600 700 800 900 1000
RPM
4.2.875
SCPP 2/015 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/015
Slip correction viscosity (CPS)
US GPM
1
L / MIN
3
10
0 100 200 300 400 500 600 30
700 0 25 P
11 10 SI
40 )
R
10 BA 50 P
SI (0 SI
35 9 0P
R) 10
8 BA 0P
30 SI
72
I (1. 15
7 PS R)
CAP.
BA 0P
25 25 SI
45
6 (3. 20
P SI 0
20 50 ) PS
5 AR I
.9 0B
15 4
S I (6
0P
10 )
3 AR
10 5B )
.3 AR
2 I (10 9B
S .7
5 0P (13
1 15 SI
0P
20
0 0
AR)
WHP
4B WKW =
AR 1.0
) MWC = Meters Water Column
1.5
0 0 ATM = Atmospheric Pressure
WATER NIPR = Net Inlet Pressure Required
20
10 0.50
00
0, 200 CPS
0
00
CP
1.0 0
CP 50
WHP
S
S
1,00
0 CP
S
2.0 1.50
20
,00 3,0
0C 10 5,0 00
,00 CP
PS 0C 00 S
PS CP 2.00
S
3.0
25 18
PS
CPS
PS
16
CP
00 C
PS
0C
000
C
200,000
20 14
,00
0
NIPR / NPSHr
100,0
00
50,
,
30
20 12
MWC
PSIa
S
15 CP
00 10
ATM
10,0 S
0 CP
5,00 8
10 PS
3,000 C 6
2, 00 0 C PS
4
5 1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.876
Circumferential Piston Pumps SCPP 2/018
. 4.2
ky Performance Curves
SCPP 2/018
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10
25 P
30 SI
0 100 200 300 400 500 600 0 50 P
20 10 SI
10
70 R) 0P
BA
I (0 15 SI
PS R) 0P
60
0 BA 20 SI
15 1 .72 ) 0
I ( AR PS
PS .45 B I
50 25 I (3
PS R)
CAP.
50 BA
90
I (6. R)
40 S BA
10 0P .35
10 0 )
( 1 AR
SI 9B
30 0P 3.7
15 ( 1
SI
0P
20 5 20
10
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
0.25
Standard Clearance
50 PSI (3.4
0.5 5 BAR) 1.5” Standard Ports
0.50 Displacement = .029 Gal/rev. (.108 L/Rev,)
100 P
SI (6.9
WKW
WHP
(13 ) WHP =
.79 1.25
BA
R)
WKW = Water Kilowatts
2.0 1.50 MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
WATER
0.5 NIPR = Net Inlet Pressure Required
200 CPS 0.50
20
1.0
00
500 C
WHP
0
10 PS
CP
0, 1.00
1.5 00 1,00
S
0 CP
VHP
0 S
CP 2,00
2.0 S 0C 1.50
50 PS
,0
2.5 00 5,0
CP 30 20 00
,0 ,0 10 CP 2.00
S 00 00 ,00 S
0C
3.0 CP CPS PS
S
2.50
3.5
25 18
CPS
S 16
CP
CP
00
PS
,0
NIPR / NPSHr
000
200,000
20 14
PS 20 CPS
0C
C 00
10,0
,
0
100
MWC
PSIa
00
,00
, 12
30
50
15
ATM 10
8
10 PS
5,000 C 6
4
5
1,000 CPS 2
WATER
0 0
0 100 200 300 400 500 600 700
RPM
4.2.877
SCPP 2/030 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/030
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
30 S
50 P I
0 100 200 300 400 500 0 S
140
36 10 100 I
P
R) 150SI
BA P
200SI
120 I (0
30 PS ) 250 PSI
0 AR
. 7 2 B R) PS
I
A
100 I (1 45 B
PS . R)
25 SI (3 BA )
P 90 BAR
50 (6.
CAP.
I 5 )
80 P S 0 .3 BAR
20 0 (1 79 )
10 PSI 3 . B AR
0 (1 4
15 PSI (17.2
0
60 20 PSI
0
25
40 10
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.4 0.50
Standard Clearance
5 BAR)
1.0 1.5” Standard Ports
100 P 1.00 Displacement = .060 Gal/rev. (.227 L/Rev,)
SI (6.9
0 BAR
)
WKW
2.0 150
PSI
(10. BHP = Brake Horsepower
35 B
25 200 AR) 2.00
0P
PS VHP = Viscosity Horsepower
3.0 SI I (1
(17 3.7 WHP = Water Horsepower
.24 9B
BHP = WHP + VHP
BA AR 2.50
R) ) WKW = Water Kilowatts
4.0 3.00 MWC = Meters Water Column
0 WATER 0 ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
200 CPS
1 NPSHr = Net Positive Suction Head
1.00
500 C
WHP
20
PS
2
0,
1,00
00
0 CP
10
VHP
2,0 S
0,
CP
00 00 2.00
CP
S
3 0 50 30 S
CP ,0 , 5,0
S 00 000 20,0 10
00
CP CP 00 ,00 CP
S C S
S PS 0C
4 PS 3.00
5
18
25
S
PS
S
CP
PS CP C PS 16
0C
C 0
,00 000
0
0
20,
0
0 30
,0
,0
14
,00
20
NIPR / NPSHr
50
0
10
200
PS 12
MWC
PSIa
00 C
15 10,0
ATM 10
CPS
5,000 8
10
6
2,000 CPS 4
5
1,000 CPS 2
0 WATER 0
0 100 200 300 400 500 600
RPM
4.2.878
Circumferential Piston Pumps SCPP 2/045
. 4.2
ky Performance Curves
SCPP 2/045
Slip correction viscosity (CPS)
1
3
US GPM
L / MIN
10
25 P
30 SI
0 50 P
10 SI
0 100 200 300 400 500 100
225 60 P
R) SI
BA
(0 200
200 SI PS
50 0P AR
)
300 I
175 . 7 2B ) P SI
I (1 A R
PS .45 B ) 450
40 25 I (3 AR
PS
I
150 P S B
50 .90
CAP.
( 6
SI
125 0P R)
30 10 BA
3 .79
( 1
100 SI R)
0P BA
20 0 .69
75 20 ( 2
SI R)
0P BA
30
50 1 .03
( 3
10 SI
0P
25 45
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BAR)
Standard ClearanceStandard Ports
2 100 PSI (6
.90 BAR) 2 2.0” Standard Port
4
Displacement = .096 Gal/rev. (.366
200 P L/Rev,)
SI (1 4
3.79
6 BAR
WKW
)
WHP
2
10
,00
100 C
WHP
2
0,
PS
0C
3
00
0
PS
VHP
CP
4 500
S
CPS 3
1,00
5 30 0C
,0 PS
00 10 4
,00 5,0
CP 0C 00
6 S PS CP
S
7 5
25 18
PS 16
S
S
S
CPS
CP
CP
0C
CP
0 0
20 ,00 0,0 14
00
00
2
000
30
NIPR / NPSHr
,0
0,0
PS
50
00 C 12
10,0
200,
10
MWC
PSIa
15
ATM 10
0 CPS 8
10 5,00
6
S
1,000 CP
4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.879
SCPP 2/060 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/060
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
S
50 P I
30 100SI
0 P
350 0 100 200 300 400 500 10 150 SI
90 P
200 SI
R) 300 PSI
300 80 BA PSI
I (0 R)
0 PS BA )
72 R
70 I (1. 5 BA R)
250 PS .4 BA )
25 SI (36.90 BARR)
60 P ( 5 A
50 PSI (10.379 B R)
CAP.
0 I . A
200 10 PS I (13 69 B
0 .
50 15 0 PS I (20
20 PS
0
150 40 30
30
100
20
50
10
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
2 R)
2 2.5” Standard Ports
4 100 PS
I (6.90 Displacement = .150 Gal/rev. (.568
BAR)
150 P 4
6 SI (10 L/Rev,)
.35 B
WKW
AR)
WHP
200
PSI
8 (13. 6 CAP = Capacity
79 B
AR)
30
0P
BHP = Brake Horsepower
10
SI 8 VHP = Viscosity Horsepower
(20
BHP = WHP + VHP
.69
12 BA
R)
WHP = Water Horsepower
14 10 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
2 20 250 CPS NIPR = Net Inlet Pressure Required
0, 2
00 500 C NPSHr = Net Positive Suction Head
0 PS
4 C
WHP
PS 1,000
CPS
4
VHP
6 10 3,00
0, 0C
00 PS
0
CP
8 S 5,0 6
50 00
,0 CP
00 30 20 10 S
CP ,00 ,00 ,00
10 S 0C 0C 0C
PS PS PS 8
12
18
25
PS
S 16
CP
CP
S
00 C
CP 0
,00
00
20
00
0 30 14
NIPR / NPSHr
0,0
, PS
200,0
50 00 C
20,0
10
12
MWC
PSIa
15
ATM 10
0 CPS
10,00 8
10
P S
5,000 C 6
S
5 1,000 CP 4
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.880
Circumferential Piston Pumps SCPP 2/130
. 4.2
ky Performance Curves
SCPP 2/130
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
140 A R)
B
(0 AR)
500 SI B
0 P .72
I( 1
120
PS R)
5 BA )
2 90 AR
400 R ) I (6. B
100 5 BA 0 PS 13.79
. 4 1 0 I (
I (3 PS
CAP.
PS ) 00
300 80 50 B AR 2
.35
(10
SI
60 0P
15
200
40
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
2
2
Standard Clearance
50 PSI (3.4
5 BAR) 3.0” Standard Ports
4
4 Displacement = .250 Gal/rev. (.946
6 100 P
SI (6.9 L/Rev,)
0 BA
R)
WKW
8 6
WHP
150
10 PSI CAP = Capacity
(10. 8
35 B
200 AR) BHP = Brake Horsepower
12 PS
I (1 VHP = Viscosity Horsepower
BHP = WHP + VHP
3.7 10
14 9B
AR WHP = Water Horsepower
)
16 12 WKW= Water Kilowatts
0 0
WATER MWC= Meters Water Column
2 ATM = Atmospheric Pressure
2
4 500 C NIPR = Net Inlet Pressure Required
PS
1,000 4 = Net Positive Suction Head
NPSHr
20
WHP
6 CPS
0,
00
2,00
VHP
0C
0
8 PS 6
CP
10
0,
S
00
10
0
50 5,0 8
CP
00
12 ,0 30 CP
S
00 ,0 20 10 S
CP 00 ,00 ,00
S CP 0C 0C 10
14 S PS PS
16 12
18
25
PS
PS 16
CP
0C
00 C
,00
0
20 PS
00
50 0C 14
NIPR / NPSHr
0,00
200,0
0,
3
10
12
MWC
PSIa
PS
15 00 C
ATM 20,0 10
8
10 CPS
10,000
6
5,000 CPS 4
5
1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600
RPM
4.2.881
SCPP 2/180 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/180
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10 25 PSI
50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
0
230 30 300 PSI
800 R)
BA
200 I (0 R)
PS BA )
0
( 1 .72 BARR)
I 5 A
PS (3.4 0 B AR)
600 25 PSI I (6.9 B )
150 500 PS 13.79 BAR
10 PSI ( 0.69
CAP.
0 (2
20 PSI
0
30
400 100
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
5 50 PSI (3.45 BA Standard Clearance
R)
5 3.0” Standard Ports
100 PS
10 I (6.90 B Displacement = .383 Gal/rev. (1.450
AR)
10 L/Rev,)
15
WKW
200
WHP
R)
25 WKW = Water Kilowatts
35
0 0
MWC = Meters Water Column
ATM = Atmospheric Pressure
WATER 2
NIPR = Net Inlet Pressure Required
NPSHr = Net Positive Suction Head
20
5 4
0,
100
WHP
00
CPS
10
0
0,
CP
00
VHP
0 500 6
S
CP CPS
S 1,0
10 00
CP 8
S
30
,00 10
0C ,00 5,0
PS 0C 00 10
PS CP
S
15
25 18
16
S
0 CP
S
CP
CP
20 14
PS PS
00
00
C
NIPR / NPSHr
0C
00
00 ,00 PS
,0
12
200,
00 C
0,0
,0 20
50
30 10,0
MWC
PSIa
15
10
ATM S 10
0 CP
5,00
CPS
1,000 8
10
6
4
5 WATER
2
0 0
0 100 200 300 400 500 600
RPM
4.2.882
Circumferential Piston Pumps SCPP 2/210
. 4.2
ky Performance Curves
SCPP 2/210
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
30 50 PSI
0 100 200 300 400 500 1 00 100 PSI
300
R ) 200 PSI
BA 300 PSI
1000 (0
SI 500 PSI
250 0P R)
BA
( 1 .72 BAR)
I )
800 PS .45 AR
25 SI (3 90 B
200 P ( 6 . A R)
50 SI 9 B AR)
CAP.
0 P . 7
10 SI (13 .69 B
600
150 0P (20 R)
20 PSI BA
3 0 0
4 .48
( 3
SI
400 100 0P
50
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
R)
10 4.0” Standard Ports
100 PS
I (6.90 B 10
AR) Displacement = .500 Gal/rev. (1.890
20 L/Rev,)
WKW
200
WHP
PSI 20
(13.7
30 50 9 BA CAP = Capacity
0 R)
PS 40 BHP = Brake Horsepower
I (3 0P 300
SI PS
4.
48 (27 I (2 VHP = Viscosity Horsepower
BHP = WHP + VHP
40 .59 0.6 30
BA BA 9B WHP = Water Horsepower
R) R) AR
)
50
WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
20
10
0,
1,00
0 CP
0
10
WHP
S
CP
S
VHP
20 10
0, 5,0
00 00
CP
0 S
CP 20
S 50 30 10
30 ,0 ,00 20,0 ,00
00 0 C 00 0C
CP PS CPS PS
S
40 30
25 18
PS
PS 16
0C
0C
S
0
0,0
CP
20
0
NIPR / NPSHr
5 14
0,0
PS
000
10
00 C
MWC
PSIa
12
30,0
200,
15
ATM 00 CPS 10
20,0
S 8
0 CP
10 10,00
CPS
5,000 6
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.883
SCPP 2/220 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/220
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
100 PSI
30 150 PSI
0 200 PSI
0 100 200 300 400 500 10 300 PSI
300
R)
BA )
1000 S I (0 BAR )
250 0 P 1.72 AR
S I( . 9 0 B R)
P (6 A
25 SI 9B
800 0P 3.7
200 R ) 10 SI (1
BA 0P
.45 AR) 20
CAP.
S I (3 B
600
50
P .35 R)
150 (10 9 BA
P SI . 6
0 (2 0
15 SI
400 0P
100 30
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.45 Standard Clearance
BAR) 5
4.0” Standard Ports
10
100 PS Displacement = .516 Gal/rev. (1.950
I (6.90 10
BAR)
L/Rev,)
WKW
WHP
20 150 15
PSI
(10.3 CAP = Capacity
5 BA
R)
30
200 20 BHP = Brake Horsepower
0P PSI
30 SI (13 VHP = Viscosity Horsepower
.79
(20 BA
BHP = WHP + VHP
PS
WHP
0,0
10
00
VHP
2,000
CP
CPS
10
S
15
10
0,
50 30 20
00
,0 ,0 ,0 10 5,0
0
20 00 00 00 ,00 00 15
CP
CP CP CP 0C CP
S
S S S PS S
25
18
25
CPS
S
CP
S
S 16
CP
CP
000
00 30,
0
,000
20 0 14
00
0,
NIPR / NPSHr
0,
5
PS
200
10
MWC
PSIa
00 C 12
15 20,0
ATM. 10
CPS 8
10 10,000
PS 6
5,000 C
1,000 CPS 4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.884
Circumferential Piston Pumps SCPP 2/320
. 4.2
ky Performance Curves
SCPP 2/320
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
50 PSI
30 100 PSI
0 100 200 300 400 500 0 200 PSI
450 10 300 PSI
1600
R)
400 BA )
1400 S I (0 BAR
350 0 P 1.72 R)
I( BA
1200 5 PS 6 . 90
2 (
300 R) SI
BA 0 P
3 . 45 10
1000 I(
CAP.
250 PS R)
50 9 BA R)
800 1 3 . 7 BA
200 S I (
0 .69
0P (2
20 SI
600 0P
150 30
400 100
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
Standard Clearance
50 PSI (3.4
10 5 BAR) 6.0” Standard Ports
10 Displacement = .752 Gal/rev. (2.846
100 P
20 SI (6.9 L/Rev,)
0 BAR
)
WKW
WHP
150 20
PSI CAP = Capacity
30 30 (10.
0P 35 B
SI 200 AR) BHP = Brake Horsepower
(20 PS
I (1
.69 3.7
9B
VHP = Viscosity Horsepower
40 BA 30
AR
BHP = WHP + VHP
1,00 10
0,
0 CP
00
WHP
S
0
10
CP
0,
00
VHP
20
S
0
CP
S 5,0
00 20
CP
50 S
30 ,0 30 20 10
,0
00 00 ,000 ,00
0C
CP CP CP PS
S S S
40 30
25 18
S
PS
CP 16
S
00
C
CP
,0
50
,000
20 14
00
NIPR / NPSHr
0
0,
200
S 12
10
0 CP
MWC
PSIa
0
15 30,0
ATM. 10
0 CPS
20,00 8
CPS
10 10,000
00 0 C PS 6
5,
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.885
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Sanitary AISI 316L Stainless Steel
4.2 Twin Wing non-galling alloy rotors
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
Item No. Model Maximum Pressure Standard Ports Optional Ports PPL
Bar PSI mm in. mm in. EUR
Standard Specification SCPP 1
9630400126 006 14 200 25.4 1.0 38.0 1.5 4979
9630400828 015 14 200 38 1.5 - - 5577
9630401530 018 14 200 38 1.5 51.0 2.0 6220
9630402232 030 14 200 38 1.5 51.0 2.0 6862
9630402934 045 27 400 51 2.0 - - 10385
9630403636 060 14 200 64 2.5 76.0 3.0 10999
9630404338 130 14 200 76 3.0 - - 12579
9630405040 220 14 200 102 4.0 - - 22247
Contact Alfa Laval 320 14 200 152 6.0 - - -
4.2.886
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
Sanitary AISI 316L Stainless Steel
Twin Wing non-galling alloy rotors 4.2
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
4.2.887
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
Sanitary AISI 316L Stainless Steel
4.2 Twin Wing non-galling alloy rotors
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
Item No. Model Maximum Pressure Standard Ports Optional Ports PPL
Bar PSI mm in. mm in. EUR
Standard Specification SCPP 2
9630405670 006 21 300 25.4 1.0 38.0 1.5 6825
9630406048 015 17 250 38.0 1.5 - - 7487
9630406426 018 14 200 38.0 1.5 51.0 2.0 8196
9630406804 030 17 250 38.0 1.5 51.0 2.0 8582
9630407182 045 31 450 51.0 2.0 - - 11534
9630407560 060 21 300 64.0 2.5 76.0 3.0 13018
9630407938 130 14 200 76.0 3.0 - - 14901
9630408316 180 31 450 76.0 3.0 - - 22293
9630408694 210 34 500 102.0 4.0 - - 34092
9630409072 220 21 300 102.0 4.0 - - 25552
4.2.888
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Sanitary AISI 316L Stainless Steel
Twin Wing non-galling alloy rotors 4.2
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
4.2.889
This page is intentionally left blank
4.3 Rotary Lobe Pumps
The Rotary Lobe Pumps from Alfa Laval are able to handle low, medium and high viscosity
media. These pumps are used where gentle, sanitary processing is a requirement.
Product leaflet
OptiLobe Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.892
SRU Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.895
SX Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.899
Performance curves
Price lists
OptiLobe Rotary Lobe Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.903
SRU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.906
SRU - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.911
SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.913
SX - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.916
OptiLobe Rotary Lobe Pumps
.
4.3
ky Competitive Reliability
Alfa Laval OptiLobe Rotary Lobe Pump
Application
The OptiLobe range of rotary lobe pumps combines cost-effective
simplicity with Alfa Laval quality and reliability. The OptiLobe range has
been developed for general applications within the Dairy, Beverage
and Food Industries.
The ’OptiLobe’ pump range has been certified by EHEDG (European
Hygienic Equipment Design Group) as fully CIP cleanable to their
protocol, and therefore is ideally suited for applications where
cleanability is paramount.
Also the OptiLobe pump range conforms to USA 3-A Sanitary
Standard and all media contacting components are FDA compliant.
The pump features the "EasyFit" front loading seal which allows quick
and easy inspection or replacement without the need for pipework
disassembly.
The ’OptiLobe’ pump range is compact, efficient and capable of flow
rates up to 48 m³/h and pressures up to 8 bar.
Weight
Pump Model 22 23 32 33 42 43
Bare Shaft Pump (kg) 20.5 21.5 33.5 34.5 60.0 63.0
4.3.892
Rotary Lobe Pumps OptiLobe
Standard Design
Pump Gearbox 4.3
The OptiLobe pump range has a universal gearbox design with the flexibility of mounting inlet and outlet ports in either a vertical or horizontal plane
by simply changing the foot position. A stainless steel gear canister and electro-less nickel plated bearing housing provides a clean, paint free
corrosion resistant external finish.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.893
OptiLobe Rotary Lobe Pumps
Dimensions (mm)
4.3 Horizontally ported Vertically ported
1)
A
A
3200-0000
3200-0001
B C
B C
4.3.894
Rotary Lobe Pumps SRU
.
4.3
Application
The SRU range of rotary lobe pumps has been designed for use
on wide ranging applications within the Brewing, Dairy, Food,
Pharmaceutical and Chemical industries. The SRU pump can handle
from low to high viscosity media with its characteristic smooth, low
shear pumping action being ideal for products such as creams, gels,
emulsions, aerated mixtures, and delicate cells and organic solids
in suspension.
The SRU range is suitable for CIP (Cleaning In Place) and conforms
to USA 3-A Sanitary Standard. In addition the SRU pump range is
certified by EHEDG (European Hygienic Equipment Design Group)
as fully CIP cleanable to their protocol. The SRU pump range is
also classified for use in potentially explosive atmospheres under the
ATEX Directive 94/9/EC Group II, Categories 2 & 3, with temperature
classification T1 to T4. The SRU range is compact in size and highly
efficient, capable of flow rates up to 106 m³/h and pressures up to
20 bar. The modular design provides for greater application flexibility
and cost effective maintenance.
The SRU range is compact in size and highly efficient, capable of flow
rates up to 106 m³/h and pressures up to 20 bar. The new improved
modular design provides for greater application flexibility and cost
effective easy maintenance.
Standard
. Design
Pump Gearbox
The SRU pump with its conventional lobe pump design concept has a
robust cast iron gearbox, which provides maximum shaft rigidity and
easy oil seal replacement. The SRU range in series 1-4 has a universal
gearbox design. This gives the flexibility of mounting pumps with the
inlet and outlet ports in either a vertical or horizontal plane by changing
the foot and its position. The SRU range in series 5 & 6 has dedicated
gearbox castings, which also allows the inlet and outlet ports to be in
either the vertical or horizontal plane.
4.3.895
SRU Rotary Lobe Pumps
4.3.896
Rotary Lobe Pumps SRU
Working Principle
The positive displacement of the SRU pump is provided by non-contacting, contra rotating tri-lobe or bi-lobe rotors within a fully swept pump chamber. 4.3
All SRU pumps are capable of bi-rotational flow without modification.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.897
SRU Rotary Lobe Pumps
Dimensions
4.3 Horizontally ported
PUMP A1 A2 B C D E F G HB HT J K L M N P Q R S T U
SRU1/005/L 25 - 95 90.5 189 10 16 40 68 113 30 5 285 42 124 80 10 100 100 80 10
SRU1/008/L 25 40 95 90.5 189 10 16 40 68 113 30 5 295 48 124 80 10 100 100 80 10
SRU2/013/L 25 40 105 115 233 15 22 50 85 145 32 6 339 60 131 100 19 132 124 100 12
SRU2/018/L 40 50 105 115 233 15 22 50 85 145 32 6 348 63 131 100 19 132 124 100 12
SRU3/027/L 40 50 125 137.5 273 18 28 61 100 175 40 8 437 82.5 176 125 30 181 154 125 14
SRU3/038/L 50 65 125 137.5 273 18 28 61 100 175 40 8 450 87 176 125 30 181 154 125 14
SRU4/055/L 50 65 150 163 325 20 38 80 115 211 63 10 541 101 224 150 35 202 184 150 14
SRU4/079/L 65 80 150 163 325 20 38 80 115 211 63 10 558 110 224 150 35 202 184 150 14
SRU5/116/L 65 80 175 195 376 20 45 110 135 255 70 14 627 97 279 180 35 275 210 180 14
SRU5/168/L 80 100 175 195 376 20 45 110 135 255 70 14 650 108 279 180 35 275 210 180 14
SRU6/260/L 100 100 190 225 429 20 48 110 155 295 70 14 748 124.5 266 260 40 370 220 190 14
SRU6/353/L 100 150 190 225 429 20 48 110 155 295 70 14 777 140 266 260 40 370 220 190 14
Vertically ported
PUMP A1 A2 B C D E F G J K L M N P Q R S T U V X
SRU1/005/H 25 - 95 113 208 15 16 40 30 5 285 49 117 80 22 114 104 80 10 179 22.5
SRU1/008/H 25 40 95 113 208 15 16 40 30 5 295 55 117 80 22 114 104 80 10 179 22.5
SRU2/013/H 25 40 105 147 252 15 22 50 32 6 339 67 124 100 12 124 124 100 12 219 30
SRU2/018/H 40 50 105 147 252 15 22 50 32 6 348 70 124 100 12 124 124 100 12 219 30
SRU3/027/H 40 50 125 175 300 22 28 61 40 8 437 67.5 161 155 15 185 155 125 14 253 37.5
SRU3/038/H 50 65 125 175 300 22 28 61 40 8 450 72 161 155 15 185 155 125 14 253 37.5
SRU4/055/H 50 65 150 213 363 25 38 80 63 10 541 78 197 200 17 234 184 150 14 307 48
SRU4/079/H 65 80 150 213 363 25 38 80 63 10 558 87 197 200 17 234 184 150 14 307 48
SRU5/116/H 65 80 175 256.5 431.5 30 45 110 70 14 627 91.5 264 200 20 240 220 180 14 345 60
SRU5/168/H 80 100 175 256.5 431.5 30 45 110 70 14 650 103 264 200 20 240 220 180 14 345 60
SRU6/260/H 100 100 190 295 485 30 48 110 70 14 748 124 267 260 20 300 250 210 14 400 70
SRU6/353/H 100 150 190 295 485 30 48 110 70 14 777 139 267 260 20 300 250 210 14 400 70
4.3.898
Rotary Lobe Pumps SX
.
4.3
Application
The SX range of rotary lobe pumps has been designed for use on wide
ranging applications within the Pharmaceutical, Biotechnology, Fine
Chemical and Speciality Food industries. Being certified by EHEDG
(European Hygienic Equipment Design Group) as fully CIP cleanable
to their protocol, the SX range is ideally suited to applications where
cleanability and corrosion resistance is paramount.
In addition the SX pump range also conforms to USA 3-A Sanitary
Standard and all media contacting components are FDA compliant.
The SX pump operates with a high efficiency, low shear pumping
action for assured gentle handling of delicate and sensitive media.
The SX pump range is also classified for use in potentially explosive
atmospheres under the ATEX Directive 94/9/EC Group II, Categories 2
& 3, with temperature classification T1 to T4.
The SX range is compact in size, capable of flow rates up to 115 m³/h
and pressures up to 15 bar.
Standard Design
Pump Gearbox
The SX pump with its conventional lobe pump design concept has
a robust cast iron gearbox, which provides maximum shaft rigidity
and easy oil seal replacement. The SX range in series 1 - 4 has a
universal gearbox design. This gives the flexibility of mounting pumps
with
. the inlet and outlet ports in either a vertical or horizontal plane, by
changing the foot and its position.
The SX range in series 5 & 6 has dedicated gearbox castings, which
also allows the inlet and outlet ports to be in either the vertical or
horizontal plane. The SX series 7 has a dedicated gearbox casting
allowing inlet and outlet ports in a vertical plane only.
4.3.899
SX Rotary Lobe Pumps
Pump Sizing
In order to correctly size a rotary lobe pump some essential information
is required. Provision of this information listed below enables our
Technical Support personnel to obtain the optimum pump selection.
Product/Fluid Data
- Fluid to be pumped
- Viscosity
- SG/Density
- Pumping temperature, minimum, normal and maximum
- Cleaning in Place temperature(s), minimum, normal and maximum
Performance Data
- Flow rate, minimum, normal and maximum
1. Front cover compression joint - Discharge head/pressure (closest to pump outlet)
2. Spline sealing cup seal - Suction condition
3. Cup seal
Standard Specification Options
4. Squad ring
- Screwed male inlet and outlet ports to DIN11851, SMS, ISS/IDF,
Weight RJT or Tri-clamp.
- Heating/Cooling Jacket for Rotorcase Cover.
Bare Shaft Pump (kg)
Model - Electropolished product wetted components.
Horizontal porting Vertical porting
- Full material traceability on request to EN 10204.3.1.
SX1/005 15 16 - Electroless nickel plated gearbox.
SX1/007 16 17 - ATEX compliance.
SX2/013 32 33
- Complete pump unit comprising: Pump + Baseplate (mild or
SX2/018 33 34
stainless steel) + coupling with guard + Geared electric motor
SX3/027 57 59
suitable for (or supplied with) frequency speed control or manual
SX3/035 59 61
variable speed drive (advise motor enclosure and electrical supply).
SX4/046 107 110
SX4/063 113 116
SX5/082 155 155
SX5/115 165 165
SX6/140 278 278
SX6/190 290 290
SX7/250 - 340
SX7/380 - 362
4.3.900
Rotary Lobe Pumps SX
Working Principle
The positive displacement of the SX pump is provided by non-contacting, contra rotating four lobe rotors within a fully swept pump chamber.
4.3
All SX pumps are capable of bi-rotational flow without modification.
1 2 1 2
3 4 3 4
Flows/Pressures/Connections
Note 1. These pressure ratings may vary for pumps with certain threaded connections.
4.3.901
SX Rotary Lobe Pumps
All dimensions in mm
PUMP A B C D E F G J K L M N P Q R S T U V X
SX1/005 25 95 113 208 15 16 40 30 5 281 53 100 80 22 114 104 80 10 174 23.5
SX1/007 40 95 113 208 15 16 40 30 5 294 60 100 80 22 114 104 80 10 174 23.5
SX2/013 40 105 147 252 15 22 50 32 6 325 59 111 100 12 124 124 100 12 213 32.5
SX2/018 50 105 147 252 15 22 50 32 6 341 66 111 100 12 124 124 100 12 213 32.5
SX3/027 50 125 175 300 22 28 61 40 8 431 71 142 155 15 185 155 125 14 246 37.5
SX3/035 65 125 175 300 22 28 61 40 8 447 77 142 155 15 185 155 125 14 246 37.5
SX4/046 50 150 213 363 25 38 80 63 10 514 74 174 200 17 234 184 150 14 301 49.5
SX4/063 65 150 213 363 25 38 80 63 10 533 81 174 200 17 234 184 150 14 301 49.5
SX5/082 65 175 256.5 431.5 30 45 110 70 14 599 61 264 200 20 240 220 180 14 344 60
SX5/115 80 175 256.5 431.5 30 45 110 70 14 629 81 264 200 20 240 220 180 14 344 60
SX6/140 80 190 295 485 30 48 110 70 14 687 77 267 260 20 300 250 210 14 400 70
SX6/190 100 190 295 485 30 48 110 70 14 715 89 267 260 20 300 250 210 14 400 70
SX7/250 100 205 365 570 30 60 110 90 18 763 94 288 280 25 330 290 240 18 475 81.5
SX7/380 150 205 365 570 30 60 110 90 18 817 121 288 280 25 330 290 240 18 475 81.5
Horizontally ported
All dimensions in mm
PUMP A B C D E F G HB HT J K L M N P Q R S T U
SX1/005 25 95 90.5 189 10 16 40 67 114 30 5 281 29 124 80 10 100 100 80 10
SX1/007 40 95 90.5 189 10 16 40 67 114 30 5 294 36 124 80 10 100 100 80 10
SX2/013 40 105 115 233 15 22 50 82.5 147.5 32 6 325 39 131 100 19 132 124 100 12
SX2/018 50 105 115 233 15 22 50 82.5 147.5 32 6 341 46 131 100 19 132 124 100 12
SX3/027 50 125 137.5 272 18 28 60 100 175 40 8 431 68 175 125 30 181 154 125 14
SX3/035 65 125 137.5 272 18 28 60 100 175 40 8 447 74 175 125 30 181 154 125 14
SX4/046 50 150 163 325 20 38 80 113.5 212.5 63 10 514 74 225 150 35 202 184 150 14
SX4/063 65 150 163 325 20 38 80 113.5 212.5 63 10 533 81 225 150 35 202 184 150 14
SX5/082 65 175 195 376 20 45 110 135 255 70 14 599 46 279 180 35 275 210 180 14
SX5/115 80 175 195 376 20 45 110 135 255 70 14 626 66 279 180 35 275 210 180 14
SX6/140 80 190 225 429 20 48 110 155 295 70 14 687 78 266 260 40 370 220 190 14
SX6/190 100 190 225 429 20 48 110 155 295 70 14 715 90 266 260 40 370 220 190 14
4.3.902
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
DIN11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors for 130°C / 8 bar max.
4.3
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630411745 4110 OptiLobe 22 9630412097 4879 OptiLobe 22 1.5 40
9630414625 5126 OptiLobe 23 9630414977 5896 OptiLobe 23 1.5 40
9630417505 6614 OptiLobe 32 9630417857 7578 OptiLobe 32 2 50
9630420385 7717 OptiLobe 33 9630420737 8681 OptiLobe 33 2 50
9630423265 8836 OptiLobe 42 9630423617 10037 OptiLobe 42 2.5 65
9630426145 10037 OptiLobe 43 9630426497 11236 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630410379 4468 OptiLobe 22 9630412257 5237 OptiLobe 22 1.5 40
9630414689 5483 OptiLobe 23 9630415137 6253 OptiLobe 23 1.5 40
9630417569 7000 OptiLobe 32 9630418017 7964 OptiLobe 32 2 50
9630420449 8104 OptiLobe 33 9630420897 9068 OptiLobe 33 2 50
9630423329 9347 OptiLobe 42 9630423777 10547 OptiLobe 42 2.5 65
9630426209 10547 OptiLobe 43 9630426657 11747 OptiLobe 43 3 80
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630411747 4110 OptiLobe 22 9630412099 4879 OptiLobe 22 1.5 40
9630414627 5126 OptiLobe 23 9630414979 5896 OptiLobe 23 1.5 40
9630417507 6614 OptiLobe 32 9630417859 7578 OptiLobe 32 2 50
9630420387 7717 OptiLobe 33 9630420739 8681 OptiLobe 33 2 50
9630423267 8836 OptiLobe 42 9630423619 10037 OptiLobe 42 2.5 65
9630426147 10037 OptiLobe 43 9630426499 11236 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630411811 4468 OptiLobe 22 9630412259 5237 OptiLobe 22 1.5 40
9630414691 5483 OptiLobe 23 9630415139 6253 OptiLobe 23 1.5 40
9630417571 7000 OptiLobe 32 9630418019 7964 OptiLobe 32 2 50
9630420451 8104 OptiLobe 33 9630420899 9068 OptiLobe 33 2 50
9630423331 9347 OptiLobe 42 9630423779 10547 OptiLobe 42 2.5 65
9630426211 10547 OptiLobe 43 9630426659 11747 OptiLobe 43 3 80
4.3.903
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe
Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
4.3 Stainless steel baseplate and guard
4.3.904
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
Stainless steel baseplate and guard
4.3
4.3.905
SRU Rotary Lobe Pumps
Single Hyclean mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.906
Rotary Lobe Pumps SRU
Single Hyclean mechanical seals with silicon carbide/sil-
icon carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.907
SRU Rotary Lobe Pumps
Single R90 mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.908
Rotary Lobe Pumps SRU
Single R90 mechanical seals with tungsten carbide/tung-
sten carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.909
SRU Rotary Lobe Pumps
Fixed Speed Drive Units for SRU Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
4.3 Product code: 5321
4.3.910
Rotary Lobe Pumps SRU - Options
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Mechanical seal options
EUR
SRU1 536 Flush for Hyclean Single Mechanical Seal.
SRU2 636
SRU3 853
SRU4 1034 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1334 - FPM lip seal only.
SRU6 1855
SRU1 625 Flush for R90 Single Mechanical Seal.
SRU2 853
SRU3 1072
SRU4 1334 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1855 - FPM lip seal only.
SRU6 2924
SRU1 1239 R90 Mechanical Seal - Double for Flush.
SRU2 1546 - Inboard and Outboard Seals - C/St.St.
SRU3 1788
SRU4 1964 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 2994 - FPM lip seal only.
SRU6 4786
SRU1 1617 R90 Mechanical Seal - Double for Flush.
SRU2 1937 - Inboard Seal - TC/TC, Outboard Seal - C/St.St.
SRU3 2219
SRU4 2534 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 3817 - FPM lip seal only.
SRU6 5765
4.3.911
SRU - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Integral pressure relief valve
EUR
SRU1 1402
SRU2 1490
SRU3 1522
SRU4 1865
SRU5 2141
SRU6 2451
PPL
Pump Pump head heating/cooling
EUR
SRU1 992 Rotorcase heating saddles.
SRU2 1129
SRU3 1451
SRU4 1738
SRU5 2074
SRU6 2419
SRU1 610 Rotorcase cover jackets.
SRU2 618 (not available with integral pressure relief valve).
SRU3 870
SRU4 992
SRU5 1076
SRU6 1312
PPL
Pump Surface finish - Wetted components only
EUR
SRU1 827 Mechanical and electropolishing Ra 0.5 µm.
SRU2 995
SRU3 1338
SRU4 1810
SRU5 2601
SRU6 3082
SRU1 508 Material Traceability to EN 10204 3.1
SRU2 508 - Stainless steel product wetted parts only
SRU3 508 i.e. Rotorcase, Rotors, Rotor Nuts, Rotorcase Cover, Shafts and
SRU4 508 Mechanical Seal Carriers including metal seal faces if applicable (plus valve
SRU5 508
piston, if relief valve fitted to pump)
SRU6 508
4.3.912
Rotary Lobe Pumps SX
DIN 11851 male screwed connections, EPDM elastomers
and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.913
SX Rotary Lobe Pumps
DIN 11851 male screwed connections, EPDM elastomers and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.914
Rotary Lobe Pumps SX
Fixed Speed Drive Units for SX Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
Product code: 5322 4.3
4.3.915
SX - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5322
4.3
PPL
Pump Mechanical seal options
EUR
SX1 765 Flush for R00 Mechanical Seal.
SX2 874
SX3 1093
SX4 1311 All seals with EPDM or FPM.
SX5 1854 Squad Rings and Cup Seals.
SX6 1968
SX7 2403
SX1 2260 R00 Mechanical Seal - Double for Flush.
SX2 2624 - Inboard Seal - SiC/SiC, Outboard Seal - C/St.St.
SX3 3367
SX4 4021 All seals with EPDM or FPM.
SX5 5178 Squad Rings and Cup Seals.
SX6 5358
SX7 9010
SX1 2752 R00 Mechanical Seal - Double for Flush.
SX2 3215 - Inboard Seal - SiC/SiC, Outboard Seal - C/SiC.
SX3 4260
SX4 5210 All seals with EPDM or FPM.
SX5 6696 Squad Rings and Cup Seals.
SX6 7549
SX7 11797
PPL
Pump Pump head heating/cooling
EUR
SX1 714 Pump head heating/cooling
SX2 727 - Rotorcase Cover Heating/Cooling Device.
SX3 1020
SX4 1160
SX5 1262
SX6 1543
SX7 1543
PPL
Pump Surface finish - Wetted components only
EUR
SX1 837 Mechanical and electropolishing Ra 0.5 µm.
SX2 1009
SX3 1355
SX4 1836
SX5 2643
SX6 3136
SX7 3136
SX1 508 Material Traceability to EN 10204 3.1
SX2 508 - Stainless steel product wetted parts only
SX3 508 i.e. Rotorcase, Rotors, Rotor Retainers, Rotorcase Cover and Mechanical Seal Carriers including
SX4 508 metal seal faces if applicable
SX5 508
SX6 508
SX7 508
4.3.916
5. Tank Equipment
Alfa Laval provides a full line of tank and cleaning equipment for all sanitary processing
industries.
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Agitators
Here you will find an overview of Alfa Laval tank equipment for
hygienic applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com/tankequipment
Tank optimization
Alfa Laval is the leading producer of components and solutions for tank
equipment used in hygienic applications. For over a century, we have been
working to ensure product quality and safety within the dairy, food and
beverages, personal care and biopharm industries.
Complete tank equipment portfolio The right technology for the tank
Our portfolio offers a full range of components and Alfa Laval provides everything to optimize tank operation
solutions to enhance tank function, including: – inside and out. This includes sharing our in-depth
knowledge of mixing, agitation and cleaning.
• Tank agitators and mixers
• Tank cleaning equipment We help you select the right technology to save valuable
• Tank instrumentation resources, such as water, energy, cleaning fluids and time.
• Tank access covers This translates into more uptime, higher yields and better
• Tank accessories profitability.
Sight glasses
Pumps
Machine and
tank feet
Valves
Agitators
and mixers
As the leading supplier of hygienic mixing
solutions, Alfa Laval offers a complete mixing
portfolio for a broad variety of applications as
well as extensive knowledge of mixing and
specific industry applications.
What is mixing?
The term “mixing” refers to the process of achieving
uniformity, for example, by combining of two or more
materials or phases. This broad definition covers:
Hygienic performance
Designed for low-shear performance and uncom-
promising cleanliness, Alfa Laval agitators safeguard
product integrity. All of our agitators aim to meet the
guidelines from and to comply with EHEDG, USDA,
FDA and 3-A standards. Our purpose-built agitators
have smooth surfaces that promote optimal flow and
specially developed impellers that support both
maximum flow rate and gentle product treatment.
Energy efficiency
Superior performance and energy efficiency are
hallmarks of our EnSaFoil and EnSaFerm impellers.
Based on extensive fluid dynamic studies, the impeller
design with its unique shape cuts power dramatically.
The impeller, in fact, is up to 400% more efficient
than those with standard pitch. This reduces energy
consumption as well as the amount of heat absorbed
by your product, which can contribute to additional
Alfa Laval’s
s energy-saving
savings if subsequent cooling at isothermal conditions agitators are
re modular, which
is required. makes them m easy to customize.
Traditional Energy-saving
agitator side-mounted
agitator (ALS)
Speed 960 rpm 272 rpm
3
Pumping capacity 30 m /min, 37.3 m3/min,
9,725 USGal/min 9,854 USGal/min
Installed power 11 kW, 4 kW,
14.75 Hp 5.36 Hp
Power draw 6.4 kW 3.5 kW
Energy consumption 42,048 kWh 22,995 kWh
Annual savings for electrical power (at 0.07 per kWh) = 1,334 or US$0.1
per kWh = US$1,905. Payback time based on power savings alone <17
months.
Rotary jet mixers
Modern mixing efficiency
Alfa Laval Iso-Mix rotary jet mixers are based on a
revolutionary patented technology that mixes liquids
faster and more effectively than conventional methods.
Equipped with two or four rotating nozzles, the
Alfa Laval rotary jet mixer is positioned below the
surface of the liquid in the tank. Liquid is withdrawn
from the tank outlet by a pump and circulated via an
external loop to the rotary jet mixer. It is then injected
into the liquid by powerful rotating jet nozzles, ensuring
coverage of the entire tank, including hard-to-reach
corners. The result is rapid, effective mixing of the entire
contents of the tank without causing batch rotation of
the liquid, which means that no tank baffles are required.
Multipurpose mixing
A single tank is all that is required for a variety of
compatible processes, including:
• Liquid mixing
• Gas dispersion (e.g carbonation or de-aeration)
• Powder mixing
Exceptional cleanability
Our magnetic mixers provide unparalleled hygiene
due to its open design, seal-free construction, lack
of entrapment areas and levitating impeller design.
Since the impeller runs safely even when the tank is
empty, there is seamless transition from mixing to
cleaning so cleaning can begin once the last drop
of product is drained.
Improved profitability
Using the Alfa Laval mixer enables one biotechnology company to
boost its bottom line.
The Alfa Laval rotary spray head uses the rotary motion
and physical impact of the cleaning media to remove
sticky residues from the tank interior.
78-01
O C TO B E R 2 0 0 8 O C TO B E R 2 0 0 8
Toftejorg SaniMicro Toftejorg SaniMidget Toftejorg SaniMidget SB Toftejorg SaniMagnum Toftejorg SaniJet 20 Toftejorg SaniJet 25
Why a technology
shift pays off
When tank cleaning Although the initial investment cost of a rotary jet head is much higher than a
static spray ball, the rotary jet head delivers substantial long-term savings
machines are in place, that continue to accrue after realizing full return on investment, which often
it’s often hard to imagine occurs within less than a year.
making a switch. But there Replacing static spray balls with rotary jet heads cuts cleaning costs and
are compelling reasons to cleaning time. A brewery, for instance, reduced cleaning costs of a bright
beer tank by 77% and cleaning time by 35% (see graph below). A pharma-
upgrade traditional static ceutical API manufacturer reduced tank cleaning costs by 88% and cleaning
spray balls to rotary jet time by 59%. And a dairy cream producer reduced tank cleaning costs by
83% and cleaning time by 43%. The examples are many and the oppor-
heads. tunities for savings enormous.
The dynamic movement and high impact force of the jets cut the costs
associated with water, acid, caustic and disinfection by up to 70% and
cleaning time by 50%. This leads to more production time and higher yields.
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
Using rotary jet head
4,000 technology instead of static
spray ball technology can
2,000
reduce operating costs up
0 to 77% and cleaning time
Year 1 Year 2 Year 3 Year 4 by up to 35%.
Weighing system UltraPure Flow transmitter Level switch Conductivity sensor Rotacheck Temperature
transmitter
Tank accessories
As a complement to our tank equipment, Alfa Laval provides a
full assortment of tank accessories, including tank covers,
machine and tank feet, sight glasses and valves.
Electronic Pressure gauge Sight glasses Pressure cover HLSD-2 Pressure cover LKDC Tank feet
pressure gauge transmitter and LKDS
This page is intentionally left blank
5.1 Agitators
Product leaflet
Side mounted agitators Type ALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.936
Top mounted agitators, type ALT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.939
Top mounted agitators, type ALTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.942
Bottom mounted agitators Type ALB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.945
Price lists
Range of Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.948
Side mounted agitators Type ALS Agitators
5.1
.
Application
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials:
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
Ordering Other materials on request.
The following information is required to ensure correct sizing and Mechanical seal parts: . . . . . . . . . . . Carbon
configuration for ordering: Carbon (FDA)
- Tank geometry Silicon carbide
- Product properties
- Task of agitator Certificates
- Enquiry forms are available 3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Propeller standard diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
5.1.936
Agitators Side mounted agitators Type ALS
5.1
Standard design
The Alfa Laval range of side mounted propeller agitators is designed to
meet almost every customer requirement. Due to their modular build,
the agitators can be designed for every kind of application within the
sanitary industry. The modular construction is designed with the aim to
meet both European and American standards and regulations, such
as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALS agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Options
Each element has a broad range of different characteristics which
makes it possible to size the agitator for all applications and
requirements.
5.1.937
Side mounted agitators Type ALS Agitators
5.1
Type ALS Configuration Side mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft frame and right angle frame and coaxial frame and direct motor shaft mounted in hollow shaft mounted in hollow
on application)
Seal
arrangements
TD 528-033
TD 528-035 TD 528-036 TD 528-037 TD 528-038 TD 528-012 TD 528-013
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal connected directly to
material depending on drain, oil trap (only geared drain, oil trap (only geared against tank flange, drain, against tank flange, drain, against tank flange, against tank flange, drain, motor, lantern (spacer),
application) versions) and shaft versions) and shaft oil trap (only geared oil trap (only geared drain, oil trap and oil trap and shaft seal: seal flange with O-ring
seal: single mechanical seal: single mechanical versions) and shaft versions) and shaft shaft seal: double double mechanical seal seal against tank flange,
bellow seal non-bellow seal seal: single mechanical seal: single mechanical mechanical seal for high (tandem) for low pressure drain and shaft seal:
TD 528-034
application)
Energy Saving
Foils
Diameter = vvv (125 mm
to 1900 mm)
TD 528-001 TD 528-001 TD 528-001a
(material depending on finish: polished Standard: finish: polished and finish: shot peened
TD 528-005
Welding flange
TD 528-006
Blind flange
TD 528-007
gear motor )
Description Incl. mounting pin Incl. O-ring seal Stainless steel cover - Standard spare part kit
5.1.938
Agitators Top mounted agitators, type ALT
5.1
.
Applications
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
ATEX - option Other materials on request.
Agitators can be delivered approved for use in an ATEX environment Mechanical seal parts: . . . . . . . . . . . Carbon
with declaration of conformity according to directive 94/9/EC. Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Material certificate - option
configuration for ordering: 3.1 Material certificates/FDA conformity statement according to 21
- Tank geometry CFR177 on steel/elastomer parts in contact with the media
- Product properties
- Task of agitator Dimensions
- Enquiry forms are available Standard propeller diameter range: ø125 mm to 1900 mm.
Specific dimensions on the drive unit and propeller(s) will depend on
the actual configuration selected.
5.1.939
Top mounted agitators, type ALT Agitators
5.1
Standard design Configurable design
The Alfa Laval range of top mounted propeller agitators is designed Type ALT agitator design is fully configurable divided in the following
to meet almost every customer requirement. Type ALT agitators are elements:
characterized by their free hanging shaft without bottom support. - Drives (drive + shaft support + shaft diameter)
Due to their modular build, the agitators can be designed for every - Seal arrangements (oil trap + shaft seal type)
kind of application in sanitary industries. The modular construction is - Shaft (length)
designed with the aim to meet both European and American standards - Energy Saving Foils (propeller type + surface finish)
and regulations, such as EHEDG, USDA, FDA, 3A etc. Please note - Options
that Alfa Laval also offer other agitator solutions:
Each element has a broad range of different characteristics which make
- Type ALTB, top mounted agitators with bottom steady bearing it possible to size the agitator for all applications and requirements.
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
5.1.940
Agitators Top mounted agitators, type ALT
5.1
Type ALT Configuration Top mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft and right angle gearbox (for and coaxial gearbox and direct motor drive connected directly to motor (GW) gear drive, shaft shaft mounted in hollow
diameter depending on low head room applications) mounted in hollow shaft of shaft of gearbox
room applications)
Seal arrangements
(lower flange and seal against tank flange, drain, oil with O-ring seal against tank with O-ring seal against tank with O-ring seal against with O-ring seal against
material depending on trap (only geared versions) flange, drain, oil trap and flange, drain, oil trap and tank flange, drain, oil trap tank flange, drain, oil trap
application) and shaft seal: radial seal shaft seal: radial seal for shaft seal: single mechanical and shaft seal: double and shaft seal: double
for atmospheric tanks atmospheric tanks dry running seal for high/low mechanical seal for high mechanical seal (tandem) for
aseptic use
Shaft
application)
Energy Saving
Foils
Number =n
(material depending on polished Standard: Ra polished and electro polished shot peened polished Standard: Ra polished and electro polished glass shot peened
application) < 0.8 μm Standard: Ra < 0.8 μm < 0.8 μm Standard: Ra < 0.8 μm
Optional
to drive type
5.1.941
Top mounted agitators, type ALTB Agitators
5.1
.
Applications
.
TECHNICAL DATA PHYSICAL DESIGN
Motor Materials
Motor size and speed as required for duty. As standard with IEC motor Available materials:
IP55, other types on request. As standard painted RAL5010. Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
Voltage and frequency AISI 304
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. All AISI 904L
motor voltages and frequencies are available. SAF 2205
Other materials on request.
Gears
Seal rubber parts
Different gear types available according to configuration.
(O-rings or bellows): . . . . . . . . . . . . EPDM
As standard filled with normal synthetic or mineral oil, optional: Food FPM/FEP (only for stationary
approved oil. As standard painted RAL5010. o-rings)
FPM
ATEX - option
Other materials on request.
Agitators can be delivered approved for use in an ATEX environment
with declaration of conformity according to directive 94/9/EC. Mechanical seal parts: . . . . . . . . . . . Carbon
Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Wear bushings
configuration for ordering: (bottom steady bearing): . . . . . . . . . . PTFE (BS1P/BS1G)
- Tank geometry PVDF (BS2P)
- Product properties
- Task of agitator Material certificate - option
- Enquiry forms are available 3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Standard propeller diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
5.1.942
Agitators Top mounted agitators, type ALTB
5.1
Standard design
The Alfa Laval range of top mounted propeller agitators with
bottom steady bearing is designed to meet almost every customer
requirement. Type ALTB agitators are characterised by having a shaft
support inside the tank called a bottom steady bearing. Standard
type ALTB agitators are less costly than agitators without internal shaft
support. Due to their modular build, the agitators can be designed to
suit every kind of application within sanitary industry. The modular
construction is designed with the aim to meet both European and
American standards and regulations, such as EHEDG, USDA, FDA,
3A etc.
Please note that Alfa Laval also offer other agitator solutions:
- Type ALT, top mounted agitators
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
Configurable design
Type ALTB agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Bottom steady bearings (type + surface finish)
- Options
Each element has a broad range of different characteristics which make
it possible to size the agitator for all applications and requirements.
Type ALTB configuration, please see next page.
5.1.943
Top mounted agitators, type ALTB Agitators
5.1
Type ALTB Configuration Top mounted agitators with bottom steady bearing
Drives
(power, speed and shaft diameter mounted in hollow shaft of mounted in hollow shaft of shaft mounted in hollow
depending on application) gearbox (for very low head gearbox (for very low head shaft of gearbox
seal for atmospheric tanks and shaft seal: radial seal and shaft seal: single oil trap and shaft seal: oil trap and shaft seal:
for atmospheric tanks mechanical dry running double mechanical seal for double mechanical seal
seal for high/low pressure high pressure applications (tandem) for low pressure
Diameter =vvv
TD 528-003 TD 528-003a
TD 528-005
Welding flange
TD 528-006
Blind flange
TD 528-007
Cover for
S
Spare part kit
motor / gear motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.944
Agitators Bottom mounted agitators Type ALB
5.1
.
Applications
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. List the range of materials available for wetted parts:
As standard with IEC motor IP55, other types on request. Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
As standard painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears (o-rings or bellows): . . . . . . . . . . . . . EPDM
Different gear types available according to configuration. FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food o-rings)
approved oil. As standard painted RAL5010. FPM
Other materials on request.
ATEX - option
Agitators can be delivered approved for use in an ATEX environment Specific selection of materials will depend on the actual configuration
with declaration of conformity according to directive 94/9/EC. selected.
5.1.945
Bottom mounted agitators Type ALB Agitators
5.1
Standard design
The Alfa Laval range of bottom mounted propeller agitators is designed
to meet almost every customer requirement. Due to their modular
build the agitators can be designed for every type of application with
the sanitary industry. The modular construction is designed with the
aim to meet both European and American standards and regulations,
such as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALB agitator design is fully configurable divided in the following
elements:
• Drives (drive + shaft support + shaft diameter)
• Seal arrangements (oil trap + shaft seal type)
• Shaft (length)
• Energy Saving Foils (propeller type + surface finish)
• Options
Each element has a broad range of different characteristics which TD 604-003
5.1.946
Agitators Bottom mounted agitators Type ALB
5.1
Type ALB Configuration Bottom mounted agitators
Drives
Shaft diameter = yy
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal flange, flushed O-ring
material depending on drain, fluid trap and shaft drain, fluid trap and shaft against tank flange, against tank flange, against tank flange, against tank flange, drain, seal between welding
application) seal: single mechanical seal: single mechanical drain, fluid trap and shaft drain, fluid trap and shaft drain, fluid trap and fluid trap and shaft seal: flange and agitator
bellow seal non-bellow seal seal: single mechanical seal: single mechanical shaft seal: double double mechanical seal seal house, drain, fluid
bellow seal non-bellow seal mechanical seal for high (tandem) for low pressure trap and shaft seal:
pressure applications
-Sllll-
Description SS shaft, length
application)
Energy Saving
Foils
Diameter = vvv (125 mm
TD 528-001 TD 528-001 TD 528-001a
to 1900 mm)
-PvvvU3P -PvvvU3PE -PvvvU3G
Description
3 - bladed propeller, 3 - bladed propeller, 3 - bladed propeller,
(material depending on
finish: polished Standard: finish: polished and finish: shot peened
application)
Ra < 0.8 μm electro polished
S
TD 528-005
TD 528-006
TD 528-007
Welding flange Blind flange Cover for Motor / gear Spare part kit
motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.947
Range of Agitators Agitators
5.1
Product code: 5504
For configurations not included in the ordering leaflet please use the Enquiry Form available from your local Alfa Laval office.
TD 528-048
TD 528-047
S1 S2
O-ring seal against tank flange, drain, oil trap (only geared versions) and O-ring seal against tank flange, drain, oil trap (only geared versions) and
shaft seal: single mechanical BELLOW SEAL shaft seal: single mechanical none bellow seal
5.1.948
5.2 Mixers
For mixing or stirring your products.
Product leaflet
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.950
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.952
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.954
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.956
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.958
Hybrid Powder Mixer M15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.960
Hybrid Powder Mixer S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.962
SMPU Skid Mounted Pump Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.965
Price lists
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.967
Tools MM UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.968
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.969
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.970
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.971
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.972
Hybrid Powder Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.973
SMPU Skid Mounted Pump Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.974
MM UltraPure, Magnetic Mixer Mixers
5.2 .
Application
Alfa Laval magnetic mixers offer effective mixing for applications with
high demands on hygienic and aseptic design.
Working principle
The patented levitated bearing makes the mixer fully drainable and
able to run dry. The performance ranges from low shear mixing at
around 10 rpm to high intensity mixing with vortex at up to 250 rpm.
Depending on the mixer task the range covers from 30 liters to 10000
liters of nominal batch size.
Standard design
The Alfa Laval MM UltraPure mixer consists of a weld plate and a mixer
unit incl. gear drive. The weld plate is ordered and delivered separately
to enable early preparation of the mixer installation. The mixer must be
controlled by a VFD unit matched perfectly with the mixer. The VFD is
pre-programmed for optimum performance.
Any brand of locally sourced VFD may be used under observation
of the mixer manual
5.2.950
Mixers MM UltraPure, Magnetic Mixer
5.2
1 1. Impeller
1 2. Male bearing
3. Gasket
2
4. Weld plate
3 5. Clamp ring (only MM338)
2 6. Bolt connection (only MM434)
4 7. Drive unit
3
5
7 6
TD 531-029
MM338 MM434
A
A
B
B
C
C
D
G
D
G
E
4300-0000 4300-0001
H I F H I F
MM338 MM434
Machine Selection
Machine selection: Contact Globel Technical Support, Tank Equipment
5.2.951
IM 10 Rotary Jet Mixer Mixers
5.2 .
The patented IM 10 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 1-10 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.2.952
Mixers IM 10 Rotary Jet Mixer
4301-0000
4301-0001
17 A
16 9
A B
15
14 8
13
C
7
12
11 6
B D
10
9 5
C
8
7 4
6
5 3
E
4
2
3
2 1
1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 5.5 mm A) d = 5.5 mm D) Cleaning
Nozzles B) d = 4.6 mm Nozzles B) d = 4.6 mm E) Mixing
C) d = 3.9 mm C) d = 3.9 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
F
E C
C
D
D B
B
4108-0002
G H
A B C D E F G H
173 230 75 133 ø110 Max. 25 ø150 ø200
5.2.953
IM 15 Rotary Jet Mixer Mixers
5.2 .
The patented IM 15 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 2-100 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Connection: . . . . . . . . . . . . . . . . . Standard thread 1.5” BSP or 2205, PTFE, PEEK, Tefzel,
NPT, female Ceramics
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
Pressure
Temperature
Working pressure: . . . . . . . . . . . . . 2-12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure
Max. ambient temperature: . . . . . . . . 140°C
during mixing: . . . . . . . . . . . . . . . . 2-6 bar
Recommended pressure Benefits
during CIP: . . . . . . . . . . . . . . . . . . 5-6.5 bar Using the IM 15 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a sanitary system. In
.
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixing technology the shaft, seal and gearbox are
eliminated, and a more sanitary design is obtained.With the Rotary
Jet Mixing technology good mixing is achieved without the use of
baffles. The Rotary Jet Mixer can also be used for gas dispersion and
for dispersion and dissolving of powder. The IM 15 can furthermore be
used for efficient CIP when the tank is empty, saving liquid, chemicals
and energy compared to a fixed spray ball CIP system
5.2.954
Mixers IM 15 Rotary Jet Mixer
4301-0006
4301-0005
36
11
34 A
32
A
10
30 B
28 9
C
26 8
B D
24
22 7
20
6
18
16 5
C
14 E
4
12
10 3
8
6 2
4 1
2
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 8 mm A) d = 8 mm D) Cleaning
Nozzles B) d = 7 mm Nozzles B) d = 7 mm E) Mixing
C) d = 6 mm C) d = 6 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
A
C
D
B
B
4106-0010
E
F A = Rotary Jet Mixer A = Liquid feed
B = Gas B = Product
C = Product
D = Liquid feed
4106-0011
G H J
A B C D E F G H J
297 170 50 204 78 152 ø216 ø264 ø180
5.2.955
IM 20 Rotary Jet Mixer Mixers
5.2 .
The patented IM 20 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 5-200 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Connection: . . . . . . . . . . . . . . . . . Standard thread 2” BSP or 2205, PEEK, PVDF, Tefzel,
NPT, female Ceramics
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
Pressure
Temperature
Working pressure: . . . . . . . . . . . . . 2-12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure
Max. ambient temperature: . . . . . . . . 140°C
during mixing: . . . . . . . . . . . . . . . . 2-6 bar
Recommended pressure Benefits
during CIP: . . . . . . . . . . . . . . . . . . 5-6.5 bar Using the IM 20 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a sanitary system. In
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixer technology the shaft, seal and gearbox are
eliminated, and a more sanitary design is obtained. With the Rotary
Jet Mixing technology good mixing is achieved without the use of
baffles. The Rotary Jet Mixer can also be used for gas dispersion and
for dispersion and dissolving of powder. The IM 20 can furthermore be
used for efficient CIP when the tank is empty, saving liquid, chemicals
and energy compared to a fixed spray ball CIP system.
5.2.956
Mixers IM 20 Rotary Jet Mixer
4301-0008
4301-0007
A
56 13
A B
52 12
48 11
44 C
B 10
40 D
9
36
C 8
32
7
28 E
6
24
5
20
4
16
12 3
8 2
4 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 10 mm A) d = 10 mm D) Cleaning
Nozzles B) d = 9 mm Nozzles B) d = 9 mm E) Mixing
C) d = 8 mm C) d = 8 mm
A
4301-0002
4301-0003
B
4301-0004
A
A
C
B
D
B
4106-0010
4106-0011
G H J
A B C D E F G H J
356 220 65 268 98 195 ø280 ø343 ø232
5.2.957
IM 25 Rotary Jet Mixer Mixers
5.2 .
The patented IM 25 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 10-1000 m3 used in a wide
range of industries such as: beer & beverage, food & ingredients,
home & personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Connection: . . . . . . . . . . . . . . . . . Standard thread 2.5” BSP, 2205, PEEK, PVDF, Carbon,
female Tefzel, Ceramics
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Weight: . . . . . . . . . . . . . . . . . . . . 13.2 kg
Pressure
Temperature
Working pressure: . . . . . . . . . . . . . 2-12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure
Max. ambient temperature: . . . . . . . . 140°C
during mixing: . . . . . . . . . . . . . . . . 4-8 bar
Recommended pressure Benefits
during CIP: . . . . . . . . . . . . . . . . . . 5-10 bar Using the IM 25 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a sanitary system. In
.
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall and a mechanical seal and a gear box are installed. With
the Rotary Jet Mixing technology the shaft, seal and gearbox are
eliminated, and a more sanitary design is obtained. With the Rotary
Jet Mixing technology good mixing is achieved without the use of
baffles. The Rotary Jet Mixing technology can also be used for gas
dispersion and for dispersion and dissolving of powder. The IM 25 can
furthermore be used for efficient CIP when the tank is empty, saving
liquid, chemicals and energy compared to a fixed spray ball CIP system.
5.2.958
Mixers IM 25 Rotary Jet Mixer
4301-0009
4301-0010
42
70 41
A A
B 40
60
39
C B
38
50 C
37
D
40 36
D 35
30 34
33
20 32
31
10
30
29
0
0 1 2 3 4 5 6 7 8 9 10 28
bar 4 5 6 7 8 9 10 11 12
bar
Inlet pressure Inlet pressure
A) 2 x ø21 mm A) 2 x ø21 mm
Nozzles B) 2 x ø19 mm Nozzles B) 2 x ø19 mm
C) 2 x ø17 mm C) 2 x ø17 mm
D) 2 x ø15 mm D) 2 x ø15 mm
A
B
A
4301-0002
4301-0003
4301-0004
A
A
C
4106-0010
D
B
B
E
4106-0023
F G H
A = 2.5” BSP
A B C D E F G H
286 155 80 337 220 ø343 ø424 ø223
5.2.959
Hybrid Powder Mixer M15 Mixers
5.2 .
Application
The Alfa Laval Hybrid Powder Mixer is a patented hygienic mobile
unit that both disperses powders into liquids quickly and efficiently
and pumps the resulting solution at outlet pressures of up to ~5 barg,
all using a single motor. This versatile, easy-to-use mixer produces
homogeneous products at high dry matter concentrations and high
productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit is
fitted with a single motor and a frequency converter. A funnel is used
for introduction of powder through an injector system which can be
isolated using a sanitary C-Ball valve. The construction is mounted on
a stainless steel frame and the liquid inlet is equipped with a sight
glass and a butterfly valve.
TECHNICAL DATA
Versions:
. Frequency drive
ROW version . . . . . . . . . . . (380-480 VAC)
Type: . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC
Materials: 300 series
Product wetted steel parts: . .
. W. 1.4404 (316L) and Duplex steel Power rating: . . . . . . . . . . . 18.5 kW (Normal overload 110 %/60
Other steel parts: ..... . .
. W. 1.4301 (304) s)
Product wetted seals: .. . .
. EPDM, PTFE Input voltage:
Other O-rings: ....... . .
. EPDM ROW version: . . . . . . . . . . . 380-480 VAC
Finish: . . . . . . . . . . . . . . .
. Semi-Bright Mains option: . . . . . . . . . . . Local mains disconnect
Internal surface roughness: .
. Pipework acc. to DIN11850 Ra<0.8 Insulation class: . . . . . . . . . IP66
µm (Impellers: Blasted/machined) RFI filter:
Shaft seal: . . . . . . . . . . . . . . Single mechanical SiC/SiC, flushed ROW version: . . . . . . . . . . . Class A1/B
version Display: . . . . . . . . . . . . . . . Graphical local control panel
Flush tank: . . . . . . . . . . . . . Approx. 1 ltr. incl. sight glass
Connections:
Note: Flush through possible via easy connection
Liquid inlet connection:
Motor: ROW version: . . . . . . . . . . . DIN 11851 DN 50 male union
ROW version (Incl. SS motor shroud): Standard foot-flanged motor Liquid outlet connection:
with a fixed ball bearing on drive side, according to IEC metric ROW version: . . . . . . . . . . . DIN 11851 DN 40 male union
standard, 2 poles = 3000/3600 RPM at 50/60 Hz, enclosure IP55 (with
Control of powder addition:
drain hole with labyrinth plug), insulation class F.
Manually actuated special C-Ball valve for dry ingredient adding
Power:
Installed power: . . . . . . . . . . 18.5 kW Other:
Funnel strainer.
Blind cover at powder inlet for use during CIP
5.2.960
Mixers Hybrid Powder Mixer M15
Benefits
The Alfa Laval Hybrid Powder Mixer provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
Example of setup with the Alfa Laval Hybrid Powder Mixer Pump Curve for the Alfa Laval Hybrid Powder Mixer
and an Alfa Laval Rotary Jet Mixer
LT Pump curve with water
6
LSH
60 Hz
5
50 Hz
4
Pressure 3
LSL
(barg)
2
1 2
3 1
PI 4 0
0 5 10 15 20 25
5
Flow rate (m3/h)
5.2.961
Hybrid Powder Mixer S15 Mixers
5.2 .
Application
The stationary Alfa Laval Hybrid Powder Mixer S15 is a patented
hygienic unit that both disperses powders into liquids quickly and
efficiently and pumps the resulting solution at outlet pressure of up
to 5 bar, all using a single motor. This versatile, easy-to-use mixer
produces homogeneous products at high dry matter concentrations
and high productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer S15 is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit
is fitted with a single motor and a funnel for introduction of powder
through an injector system which can be isolated using a sanitary
c-ball valve.
5.2.962
Mixers Hybrid Powder Mixer S15
Benefits 5.2
The Alfa Laval Hybrid Powder Mixer S15 provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
..
Pump Curve for the Alfa Laval Hybrid Powder Mixer S15
Pump curve with water
6
43020003
60 Hz
5
50 Hz
Pressure 3
(barg)
0
0 5 10 15 20 25
Flow rate (m3/h)
5.2.963
Hybrid Powder Mixer S15 Mixers
5.2 Example of setup with the Alfa Laval Hybrid Powder Mixer S15 and an Alfa Laval Rotary Jet Mixer
5.2.964
Mixers SMPU Skid Mounted Pump Unit
. 5.2
Applications
The Alfa Laval Skid Mounted Pump Unit for mixing and CIP is a
cost-effective and standardized pump unit to be used in combination
with an Alfa Laval Rotary Jet Mixer or a Toftejorg Rotary Jet Head
cleaning machine.
Design
The unit contains the highly energy efficient, sanitary Alfa Laval LKH
centrifugal pump and a variable frequency drive, piping, two Alfa Laval
Pressure Gauges, two manual Alfa Laval LKB-2 Butterfly Valves at
inlet and outlet and a drain valve (Alfa Laval LKB-2). The Alfa Laval
In-line Instrumentation House prepares the unit for installation of an
instrument from e.g. the Alfa Laval range of hygienically designed
instruments. Also, the unit is prepared for a flow transmitter. Everything
is mounted on a stainless steel frame with a stainless steel cover for
protection of the frequency drive. The unit is not electrically wired,
nor is the frequency converter programmed. This is done during
installation. Start and stop of the unit can be done via the plant´s
control system or directly from the VFD. The unit is available in three
different sizes; 7.5, 11, and 15 kW.
Pump Materials
Type: . . . . . . . . . . . . . . . . . Alfa Laval LKH Centrifugal Pump Product wetted steel parts: . . . AISI 316L, AISI 329
Model: . . . . . . . . . . . . . . . . See table Other steel parts: . . . . . . . . . AISI 304, AISI 304L
Mechanical seal: . . . . . . . . . Single shaft seal, C/SiC, EPDM Finish: . . . . . . . . . . . . . . . . Semi bright
Motor: . . . . . . . . . . . . . . . . ABB foot-flanged motor according to Product wetted seals: . . . . . . EPDM rubber
the IEC metric standard with cover, Pressure gauge filling: . . . . . . FDA approved silicone oil
2 poles = 3000/3600 rpm at 50/60
Operating pressure and temperature
Hz, IP 55, insulation class F. Energy
Max. inlet/outlet pressure: . . . 10 bar
efficiency class: IE2
Temperature range wetted
Frequency drive parts: . . . . . . . . . . . . . . . . . -10°C to 95°C (max. temperature if
Type: . . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC valve operates)
301 Ambient temperature: . . . . . . -10°C to 45°C
Power rating: . . . . . . . . . . . . See table
Process connection
Mains voltage: . . . . . . . . . . . 380/480 VAC
Inlet and outlet: . . . . . . . . . . Complete DIN11851 (2nd series)
On/off: . . . . . . . . . . . . . . . . Local mains disconnect
unions, for dimensions see table
Insulation class: . . . . . . . . . . IP55/NEMA 12
Connection type on In-line
RFI filter: . . . . . . . . . . . . . . . Class A1/B
Instrumentation House: . . . . . Clamp DIN32676 DN40/ISO2852
Display: . . . . . . . . . . . . . . . Graphical Local Control Panel
DN38
Valves Connection type for insertion of
Type: . . . . . . . . . . . . . . . . . Alfa Laval LKB-2 Butterfly Valves flow transmitter: . . . . . . . . . . Clamp DIN32676 in dimension as
outlet connection, see table
Pressure gauges
Type: . . . . . . . . . . . . . . . . . Alfa Laval Pressure Gauge Weight
Measuring range: . . . . . . . . . 0 to 10 bar See table
Accuracy: . . . . . . . . . . . . . . Class 1.0 (+/- 1%)
Pressure overload
on diaphragm: . . . . . . . . . . Short time 130% of FS
5.2.965
SMPU Skid Mounted Pump Unit Mixers
V03
R01
PI01
D
PI SC01 PI PI02
V02
V01 P01
F
A B E
(mm)
Type Pump model VFD power rating Inlet Outlet Weight (kg) A B C D E F G
SMPU 7.5 LKH-35/220/7.5 kW 7.5 kW / 10 hp DN65 DN50 271 117 1090 640 ∼1900 1085 ∼400 200
SMPU 11 LKH-25/205/11 kW 11 kW / 15 hp DN80 DN65 287 117 1090 640 ∼1900 1085 ∼411 214
SMPU 15 LKH-25/205/15 kW 15 kW / 20 hp DN80 DN80 333 117 1090 640 ∼1900 1311 ∼411 214
Pump Curves at 50 Hz
H (m) H (m)
60 80
4407-0001
4407-0000
70
50
60
40 LKH-35/220
50
LKH-25/205
30 40
30
20
20
10
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
20 15
14
18 13
16 12 LKH-35/220
LKH-25/205 11
14 10
12 9
8
10 7
6
8
5
6 4
4 3
2
2 1
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
5.2.966
Mixers MM UltraPure, Magnetic Mixer
Product code 5507
5.2
TD 531-048
TD 531-048
TD 531-048
o
45
øD
TD 531-032
Frequency inverters
9634086478 1345 Lenze M1105SE frequency inverter for 0.37 kW drive in stainless steel cabinet (IP66)
9634086479 2853 Lenze M1115SE frequency inverter for 1.1 kW drive in stainless steel cabinet (IP66)
5.2.967
Tools MM UltraPure Mixers
Product code 5527
5.2
The impeller tool is required for installation. The tool fits all sizes and
only one is required. The sockets are different for MM338 and MM434
If in doubt please contact your Alfa Laval Globel Technical Support,
Tank Equipment
PPL
Item No. EUR Description
Tools
9634086437 211 Removal Tool Rod for MM338 and 434. Length 600mm / 24"
TD 531-050
9634086352 143 Rod Extension MM338 and MM434. Length 900mm / 36"
TD 531-051
TD 531-049
4300-0018
4300-0019
5.2.968
Mixers IM 10 Rotary Jet Mixer
Product code: 5509 Mixer Surface treatment: Bright
Product code: 5546 Welding Adaptor 5.2
Product code: 5548 Tools
Add-on prices
TE30B0XX70 475 ATEX
TE30N0XX70 475 ATEX
5.2.969
IM 15 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface finish: Bright
5.2 Product code: 5546 Welding Adaptor
Product code: 5548 Tools
No. of
PPL Flow at 5
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE31B061 9404 16 4 x ø6 100% 297 50 16 204
TE31B071 9042 19 4 x ø7 100% 297 50 16 204
TE31B070 9404 19 4 x ø7 0% 297 50 16 204
TE31B080 9404 22.5 4 x ø8 0% 297 50 16 204
TE31B181 9404 14 2 x ø8 100% 297 50 16 270
TE31B182 9404 19 2 x ø10 0% 297 50 16 270
TE31B183 9404 21 2 x ø11 0% 297 50 16 270
Gasket is included
Add-on prices
TE31BXXX70 475 ATEX
Standard tool kit
TE81B055 187 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 pieces)
8 mm socket wrench with pin (1 piece)
Special tools
TD 517-016
TE81B033 127 Pusher for 1½" machines
TE81B129 1345 Pusher for collar bush, 1.5" gear frame
TE81B130 1345 Tool for upper collar
Item No. explanation Add-on explanation
TE31BXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T175°C Tamp 0°C to +140°C;
Baseefa10ATEX0188X
5.2.970
Mixers IM 20 Rotary Jet Mixer
Product code: 5509 Mixer Surface finish: Bright
Product code: 5546 Welding adapter 5.2
Product code: 5548 Tools
J H Cleaning unit
TE52D140 947 Cleaning unit for IM 20, 2" Rp (BSP) 2" Rp 210
TE52D240 975 Cleaning unit for IM 20, 2" NPT 2" NPT 210
5.2.971
IM 25 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface treatment: Bright
5.2 Product code: 5548 Tools
E
TE33B038 12719 63 2 x ø19 0% 286 80 337
TE33B040 12719 68 2 x ø21 0% 286 80 337
A
F
TD 523-227
5.2.972
Mixers Hybrid Powder Mixer
Product code: 5521
5.2
Dimensions (mm)
Item no PPL EUR Description
L W H
Hybrid Powder Mixer ROW version
TE35A000 53401 Hybrid Powder Mixer ROW version, Installed 1340 826 1130 L
H
11851 DN 40 male union
4302-0006
H
DN 50 male union, Outlet: DIN 11851 DN 40 male
union
4302-0007
5.2.973
SMPU Skid Mounted Pump Unit Mixers
Product code: 5510
5.2
PPL
Item No. Description Dimensions (mm)
EUR
L W H
SMPU Type 7.5
9680159995 14930 Skid mounted pump unit with LKH-35/220/7.5 kW 1207 640 ∼1900
centrifugal pump and DN65 inlet and DN50 outlet
SMPU Type 11
9680157589 16358 Skid mounted pump unit with LKH-25/205/11 kW 1207 640 ∼1900
centrifugal pump and DN80 inlet and DN65 outlet
SMPU Type 15
9680159996 18468 Skid mounted pump unit with LKH-25/205/15 kW 1207 640 ∼1900
centrifugal pump and DN80 inlet and DN80 outlet
5.2.974
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.977
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.981
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.984
TJ SaniJet 20 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.987
TJ TZ-89 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.994
TJ SaniJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.997
TJ 20G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.999
GJ PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1002
TJ MultiJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1006
TJ TZ-74 Self Cleaning Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . .5.3.1009
TJ TZ-74 Brew Kettle Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . .5.3.1012
GJ 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1015
TJ MultiJet 40 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1019
TJ TZ-67 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1022
TJ TZ-79 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1025
GJ 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1028
TJ MultiJet 50 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1032
TJ TZ-66 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1036
TJ MultiJet 65 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1039
TJ TZ-750 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1042
Price lists
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1044
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1047
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1049
TJ SaniJet 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1054
TJ TZ-89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1063
TJ SaniJet 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1065
TJ20G with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1066
TJ20G distillery version with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . .5.3.1067
GJ PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1068
TJ MultiJet 25 with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1096
TJ TZ-74 Self cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1097
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
.
5.3
Application
The smallest rotary impingement tank cleaning device, the Alfa Laval
GJ 7 easily fits through a 3.8 cm access hole. Capable of operating at
both high and low pressures, this device delivers 2.27 kg. of cleaning
force at .76 m. The Alfa Laval GJ 7 offers quick and easy cleaning of
barrels, drums, and other small vessels in a wide variety of industries.
The device is part of the world-renowned Gamajet range of high
impact tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 2 - 2.5 m 1.4404 (316L), PTFE, EPDM (FKM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3.5 - 83 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 5.5 - 55 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 6.8 kg.
Connections
Standard thread . . . . . . . . . . . . . . . ½” NPT, ½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
.
Certificate
2.1 material certificate
5.3.977
GJ 7 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
cm. in.
m3/h USgpm 120 2-Nozzle: 2.54mm
300.4
(.100")
1.35 6
275.4 110 3-Nozzle: 2.54mm(.100")
5.75
2-Nozzle: 2.03mm(.080") 2-Nozzle:1.78mm(.070")
1.25 5.5 Stator: 5H 250.4 100 Stator: 4X
2-Nozzle:1.78mm(.070")
5.25
90 Stator: 4
1.15 225.4
5
2-Nozzle: 1.9mm(.075")
4.75 Stator: 4H 200.4 80
1.05
4.5
175.4 70
0.95 4.25
4 2-Nozzle: 1.78mm(.070") 150.4 60
Stator: 4X
0.85 3.75
2-Nozzle: 1.78mm(.070") 125.4 50
3.5 Stator: 4
0.75 40
3.25 100.4
3
0.65 75.4 30
2.75
2.5 50.4 20
0.55
2.25
25.4 10
0.45 2 0 100 200 300 400 500 600 700 800 psi
0 100 200 300 400 500 600 700 800 psi
0 5 10 15 20 25 30 35 40 45 50 55 bar
0 5 10 15 20 25 30 35 40 45 50 55 bar
6.5 5.75
5 5 5.5
10 6
5.25
6 5.5 6
12 5
4.75
12 5
7 7 4.5
4.5
4.25
8
15 4 8
15 4
16 3.75
3.5
9 9 3.5
20 3
2.54mm 2.54mm Nozzle 3.25
1.78mm 1.90mm 2.03mm Nozzle
(.100") (.100")
(.070") (.075") (.085")
10 2.5 10
20 3
24
1.5 2 2.5 3 3.5 4 USgpm 2 2.5 3 3.5 4 4.5 5 5.5 USgpm
0.34 0.44 0.54 0.64 0.74 0.84 0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 m3/h
m3/h
5.3.978
Rotary jet heads GJ 7
Dimensions (mm)(in)
5.3
A B C D E F G
176 115 27 17 42 43 48
5.3.979
GJ 7 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 7
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D1.8m, H2.8m, 2xØ2.03mm Time = 1.56 min. D1.8m, H2.8m, 2xØ2.03mm Time = 6.25 min.
5.3.980
Rotary jet heads GJ BB
.
5.3
Application
The Alfa Laval GJ BB is part of the world-renowned Gamajet range of
tank cleaning devices. With a single insertion of the Alfa Laval GJ BB,
barrels and 208.2 l drums are cleaned in only 2-3 minutes while using
only 30-45 l of water. This device offers high-performance cleaning
combined with maximum durability. A heavy-duty stainless steel gear
train remains outside the barrel or drum during cleaning, ensuring a
long service life. The Alfa Laval GJ BB saves companies substantial
amounts of time, water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 2.5 m 1.4404 (316L), PPS, EPDM, PFTE (FKM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 5.5 - 83 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 5.5 - 55 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.5 kg.
Connections
Standard thread . . . . . . . . . . . . . . . ⅜” NPT
Available option . . . . . . . . . . . . . . . ¾” NPT, ¾” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.981
GJ BB Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
2.5 85.4
0.54 30
55.4
0.44 2 20
25.4 10
0.34 1.5 130 230 330 430 530 630 730 830 psi
130 230 330 430 530 630 730 830 psi
9 14 19 24 29 34 39 44 49 54 bar
9 14 19 24 29 34 39 44 49 54 bar
rpm min
4
10 6
5.5
5
12 5
6
4.5
7
15 4
3.5
Nozzle: 2.16mm(.085");
8 Stator: 5.5
Nozzle: 2.16mm(.085")
20 3 Stator: 5.0
Nozzle: 2.03mm(.080")
9 Stator: 4.5
Nozzle: 1.90mm(.075")
24 2.5 Stator: 4.0
Nozzle: 1.78mm(.070")
Stator: 3.5
10
30 2
2 2.5 3 3.5 4 4.5 5 5.5 6 USgpm
0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 1.35 m3/h
Dimensions (mm)
A B C D E F G
mm 325 282 178 42 44 43 52
5.3.982
Rotary jet heads GJ BB
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ BB
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.5m, H4.1m, 2xØ2.03mm Time = 1 min. D2.5m, H4.1m, 2xØ2.03mm Time = 4 min.
5.3.983
GJ 9 Rotary jet heads
.
5.3
Application
The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device offers compact cleaning
for small tanks, totes and intermediate bulk containers (IBCs) in both
industrial and hygienic applications. With fewer parts and a highly
durable design, the Alfa Laval GJ 9 provides superior performance
and is the most versatile rotary jet head available. This device readily
passes through 76 mm openings and can handle high pressures and
temperatures, enabling quick and easy cleaning of small totes/IBCs,
tanks, trash carts, and much more. Companies are able to clean
in-house and in half the time, saving a substantial amount of time,
water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 1.2 - 6 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 70 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 40 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 2.2kg
Connections
Standard thread . . . . . . . . . . . . . . . ¾” Rp NPT, female/ 1 ¼”
camlock
Available option . . . . . . . . . . . . . . . ¾” BSP, female/ 1 ¼”
camlock, 1 ½" tube weld on
Options
First Cycle Full Pattern Electronic rotation sensor to verify 3D coverage.
Caution
The above drawings show the cleaning pattern achieved on a Do not use for gas evacuation or air dispersion.
cylindrical horizontal vessel. The difference between the first cycle and
the full pattern represents the number of additional cycles available to
increase the density of the cleaning.
Certificate
2.1 material certificate
5.3.984
Rotary jet heads GJ 9
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m 3/h USgpm
40 m. ft.
8.9 Nozzle Nozzle
19.5 3.8mm (.150”)
5.7mm (.225”) 5.9
36
7.9
18
5.4
5.1mm (.200”)
32 4.7mm (.187”) 16.5
6.9 4.9
28 15
3.4mm (.135”)
4.4
5.9 4.2mm (.165”)
13.5
24
3.9 3.2mm (.125”)
3.8mm (.150”)
4.9 12
20 3.4
3.4mm (.135”) 10.5
3.9
3.2mm (.125”)
16 2.9
9
2.9 2.4
12 7.5
1.9
1.9 8 6
1.4 4.5
0.9 4
0 100 200 300 400 500 600 psi 0.9 3
0 50 100 150 200 250 300 350 400 450 500 psi
0 4 8 12 16 20 24 28 32 36 40 bar
0 4 8 12 16 20 24 28 32 bar
11.5
5 11
10.5
66 10
9.5
77 9
8.5
8
7.5 8
8 7.5
9 7
6.5
1010 6
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 USgpm
0.9 1.9 2.9 3.9 4.9 5.9 6.9 m3/h
Dimension (mm)
A B C D E F G
223 177 54 48 71 72 96
NOTE 1: 3/4" FNPT/1-1/4" CAMLOCK OR 1-1/2" Tri-Clamp
5.3.985
GJ 9 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 9
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5.1m, H8.1m, 2xØ4.76mm Time = 2.25 min. D5.1m , H8.1m, 2xØ4.76mm Time = 9 min.
5.3.986
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
.
5.3
Application
The device is designed for use in pharmaceutical, biotechnological,
food and dairy processing applications and is suitable for tanks
and vessels between 0.5 and 30 m3. It is especially well-suited to
processing highly viscous, foaming or thixotropic products and to
chemical processing applications where product cross-contamination
is unacceptable.
Working principle
The Toftejorg SaniJet 20 is a sanitary, rotary jet head device that
cleans in a 3D indexed “Golden Section” pattern. It has an integrated
self-cleaning (patent pending) and self-draining downpipe. The drive
mechanism is located outside the tank, leaving a minimum of parts
inside the vessel or to be submerged into the product. The distance
between the tracks of the jets ensures efficient removal of residual
product from the tank surface, from the start of the cleaning sequence,
allowing for quick jet effective cleaning.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Machine: Self-lubricating Materials
with the cleaning fluid 316L (UNS S31603), PEEK*, E-CFTE*
Air motor: Can operate Sealing: EPDM* (standard), FPM* FFKM*
non-lubricated * FDA compliance 21CFR§177
Certificates
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX.
. Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, it is recommended to place a filter in the supply line.
5.3.987
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.3.988
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
4107-0001
4107-0000
4xø4.2
9
8
8
7
7
6
6
5
2xø3.8
HS
Flow rate 5 Throw length
4xø4.2
4
2xø3.8
LS
4
3 2xø3.8LS
3 2xø3.8HS
2 2xø2
2xø2.0
2
1
2 3 4 5 6 7 8 9 10 11 12 13 bar 2 3 4 5 6 7 8 9 10 11 12 13 bar
5.3.989
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
Dimensions (mm), Media Driven Cleaning Time, Complete Pattern, Media driven
Min. RPM of machine body Nozzles mm
5.3 G PTM (Pattern time minutes)
4107-0003
1” clamp H RPM
ISO2852
15
4
Option:
Rotacheck
C
E
sensor
5
10
4” clamp
6
ISO2852
I
A
7
8
9
4xø4.2
B
5 11
13 2xø3.8LS
15
3 2xø3.8HS
20
2xø2
2
F
D
2 3 4 5 6 7 8 9 10 11 12 13 bar
L
Inlet pressure
K
J
41070019
A B C D E F G H I J K L
537 - 687 - 887 - 350, 500, 700, 1000, 157 31 132 ø69 215 172 ø119 23 ø119 113
1187 - 1387 - 1687 1200, 1500
A B C D E F G H J K L M
667, 867, 1187, 350, 500, 700, 1000, 30 157 132 160.3 ø90.9 ø68 115 23 ø96 1” Clamp ISO2852
1387, 1667 1200, 1500
A B C D E F G H J K L M
27.05, 34.92, 13.77, 19.68, 27.55, 1.18 6.18 5.20 6.31 ø3.58 ø2.68 4.53 0.91 ø3.78 1” Clamp ISO2852
47.73, 54.61, 66.42 39.37, 47.24, 59.05
5.3.990
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
4107-0005
H
8
1” clamp
ISO2852 Option: 7
Rotacheck
sensor
M
6
C
(5RPM) 4xø4.2
E
Throw 5
length
I 4
(5RPM) 2xø3.8
A
4” clamp
ISO2852 3 (16RPM) 4xø4.2
(5RPM) 2xø2
B
2 (16RPM) 2xø3.8
(16RPM) 2xø2
F
1
D
2 3 4 5 6 7 8 9 10 11 12 13 bar
Inlet pressure
J
41070020
L
A B C D E F G H I J K L
523 - 673 - 873 - 350 - 500 - 700 - 142 31 117 ø69 211 168 ø119 130 70 19.5
1173 - 1376 - 1673 1000 - 1200 - 1500
5.3.991
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
SaniJet 20 SaniJet 20
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time = 1.7 D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time =
min., Water consumption = 171 l 7.6 min., Water consumption = 763 l
5.3.992
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
5.3.993
TJ TZ-89 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg TZ-89 rotary jet head provides 3D indexed low flow
impact cleaning over a defined time period. It is suitable for processing,
storage and transportation tanks and vessels between 0.5 and 50
m3 within e.g. the food, ingredient, heath care and pharmaceutical
industry.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern
is reached after 8 cycles. The drive mechanism is located outside
the tank or process equipment, leaving a minimum of parts to be
submerged into the product.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S61603), Duplex steel (UNS N31803), PTFE, PEEK,
FEP/Silicone
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 0.8µm Temperature
Max. working temperature: . . . . . . . . 95°C
Max throw length: . . . . . . . . . . . . . . 4-7 m Max. ambient temperature: . . . . . . . . 140°C
Impact throw length: . . . . . . . . . . . . 2.5-4 m
Options
Rotation sensor to verify 3D coverage.
Certificates
2.1 material certificate
5.3.994
Rotary jet heads TJ TZ-89 Rotary Jet Head
4106-0001
4xø4 70
4.0 8
4xø4
60 7
A
6
3.0 50
5
2.0 3
30 A
2xø2.5
2
B
20 1
4106-0000
1.0
2 3 4 5 6 7 bar 2 3 4 5 6 7 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0003
RPM
16
2.5
J
14
3.0
H
12
3.5
10 4.0
F
4.5 4xø4
8 5.0
E
6.0
C D 6
7.0
9.0
4
G
12.0 2xø2.5
2 20.0
2 3 4 5 6 7 bar
4106-0002
Inlet pressure
K L M
A: Clamp 1" ISO D: Flange 50ND6, DIN2501 Do=140/PC=110/Db=4xø14 Flange 3" ANSI
B: Thread 3/4" Rp (BSP) / NPT 16.5 1991 Do=190.5/PC=152.4/Db=4xø19
C: Clamp 3" ISO E: Adjustable
5.3.995
TJ TZ-89 Rotary Jet Head Rotary jet heads
F G-DPL H J K L M
Min. 62 Max. 288
5.3 350
Max. 96 Min. 254
190 ¢69 ø72 ø79.5
Min. 62 Max. 438
500 190 ¢69 ø72 ø79.5
Max. 246 Min. 254
Min. 62 Max. 688
750 190 ¢69 ø72 ø79.5
Max. 496 Min. 254
Min. 62 Max. 958
1020 190 ¢69 ø72 ø79.5
Max. 766 Min. 254
Min. 62 Max. 1208
1270 190 ¢69 ø72 ø79.5
Max. 1016 Min. 254
Min. 62 Max. 1438
1500 190 ¢69 ø72 ø79.5
Max. 1246 Min. 254
Standard Design
Special versions include Tri-Clamp connections and ultra-low flow with fast rotation. As standard documentation, the Toftejorg TZ-89 can be supplied
with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-89 TZ-89
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 2.8 D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 11.1 min., Water
min., Water consumption =159 l consumption = 637 l
5.3.996
Rotary jet heads TJ SaniJet 25 Rotary Jet Head
.
5.3
Application
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in food and dairy processes, pharmaceutical and biotechnology
industries, the device is suitable for processing, mixing and storage
tanks/vessels between 15 and 150 m3. The design is particularly
suitable for ultra-hygienic industries that follow European Hygienic
Engineering & Design Group Guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 6.3 kg
Options
Electronic rotation sensor to verify 3D coverage.
First cycle Full pattern Declaration of Conformity with ATEX Directive 94/9/EC ATEX approved,
Category 1 for installation in zone 0/20.
Certificates
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT, ATEX and
EHEDG.
O C T O B E R 2008
5.3.997
TJ SaniJet 25 Rotary Jet Head Rotary jet heads
4107-0007
4xø6.2
A
4xø5.2 15
15 250
4xø4.2
200
4xø4.2
10 10 4xø5.2
150 4xø6.2
Flow rate Throw length B
100
5
5
50
4107-0010
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4107-0011
RPM
2.5
A
B
15
3.0
F
3.5
C E
D 4.0
10
4.5
5.0
4xø6.2
6.0 4xø5.2
7.0 4xø4.2
5 8.0
4107-0008
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
178 228.5 80 140 ø110 max. 25 ø150 ø195
5.3.998
Rotary jet heads TJ 20G Rotary Jet Head
.
5.3
ky Award-Winning Design
Alfa Laval TJ 20G Rotary Jet Head
Application
The Toftejorg TJ 20G rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in breweries, food and dairy processes and many other
industries, the device is suitable for processing, storage and
transportation tanks and vessels between 15 and 150 m 3. The
award-winning design is particularly suitable for hygienic industries that
follow European Hygienic Equipment Design Group guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Exterior surface finish Ra 0.5µm 316L (UNS S31603), Duplex steel (UNS N31803), EPDM, PEEK, PVDF,
Max throw length: . . . . . . . . . 9 - 14 m PFA
Impact throw length: . . . . . . .4 - 8 m
Standard thread: . . . . . . . . . 1” Rp (BSP) or NPT, female Top cone. Temperature
1” Rp (BSP) with sanitary seal Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
Pressure
Working pressure: . . . . . . . . 3-8 bar
Recommended pressure: . . . . 5-6.5 bar Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
Certificates
2.2, 3.1 material certificate and ATEX.
5.3.999
TJ 20G Rotary Jet Head Rotary jet heads
4108-0001
4108-0000
4xø5.5 250 15
15
4xø5.5
A 4xø4.6
4xø4.6 A
200
4xø3.9
A
10 10
150
Flow rate 4xø3.9 Throw length
4xø5.5
4xø4.6
100 4xø3.9
B
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Distillery version - flow at 5 bar / 72.5 PSI
4 x ø3.9 = 10 (m3/h)
4 x ø4.6 = 12.4 (m3/h)
4 x ø5.5 = 13.9 (m3/h)
Dimensions (mm)
Min. RPM of machine body Nozzles mm
PTM (Pattern time minutes)
4108-0003
RPM
2.5
A
15
B
3.0
F
3.5
4.0
10
C E 4.5
5.0
D
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
2 3 4 5 6 7 8 bar
G H
Inlet pressure
A B C D E F G H
5.3.1000
Rotary jet heads TJ 20G Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg TJ 20G is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory. The sanitary
construction of the Toftejorg TJ20G is designed, with the aim to meet both European and American standards and regulations, such as EHEDG,
USDA, USFDA, 3A etc. The TJ20G has been tested according to the EHEDG test procedure on cleanbility and in-line steam sterilisability. As standard
documentation, it can be supplied with a "Declaration of Conformity" for material specifications. Special distillery version available - see Price lists.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time = 2.08 D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time
min., Water consumption = 403 l = 8.3 min., Water consumption = 1612 l
5.3.1001
GJ PF Rotary jet heads
.
5.3
Application
The field-proven Alfa Laval GJ PF is part of the world-renowned range
of Gamajet high impact tank cleaning devices. It has been proven to
provide companies with up to 85% in water, time, energy, and resource
savings compared to static spray balls. This device is capable of
cleaning tanks with capacities between 18.9 m³ - 94.6 m³. The Alfa
Laval GJ PF fits through openings as small as 10 cm and operates
at low pressures and flows, cleaning tanks in the ethanol, paper,
pulp, chemical, steel, industrial fermentation industry, and many other
applications that require high impact cleaning. By implementing this
device into their tank cleaning process, companies spend less time
cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 20 m 316L, PPS, PTFE, EPDM (FKM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 90°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.5 kg
Surface finish . . . . . . . . . . . . . . . . 0.8 µm
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 1.5” weld, 1.5” tri-clamp, 1.5”
ISO 2037 slip fit, 1.5” DIN R1
slip fit, 1.5” DIN R2 slip fit
Certificate
2.1 material certificate
5.3.1002
Rotary jet heads GJ PF
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate 2-nozzle Flow Rate 4-nozzle
15.4
18.5
65 80
6.4mm (1/4") 6.4mm (1/4")
13.4 16.5
70
55
14.5
11.4
60
45 12.5
9.4 50
10.5
35
7.4 40
8.5
25 30
5.4 6.5
3.4 15 4.5 20
psi 15 45 75 105 135 165 195 225 255 285 psi
15 45 75 105 135 165 195 225 255 285
1 3 5 7 9 11 13 15 17 19 bar 1 3 5 7 9 11 13 15 17 19 bar
7.5 25 4.5 15
21
6
17 3.5
4.5 10
13
2.5
3 9
1.5 5 1.5 5
0 25 50 75 100 125 150 175 psi 30 60 90 120 150 180 210 240 psi
0 1 2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 bar
Custom inlets available. Contact your local Alfa Laval representative for details.
5.3.1003
GJ PF Rotary jet heads
Nozzle
19.4 85
9.5mm (3/8")
17.4
75
7.9mm (5/16")
15.4
65
6.4mm (1/4")
13.4
55
11.4
45
9.4
35
7.4
25
5.4
3.4 15
15 45 75 105 135 165 195 225 255 285 psi
1 3 5 7 9 11 13 15 17 19 bar
Inlet pressure
Dimensions 4-nozzle Dimensions low-profile
127(
%
$
&
'
(
) * + ,
A B C D E F G H I
272 204 175 44 94 176 202 98 129
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 175 44 94 176 202 134.47 160.35
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 76 42 94 97 129 97 129
NOTE 1: 1-1/2" FNPT/ 2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
5.3.1004
Rotary jet heads GJ PF
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ PF
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D9.1m, H14.7m, 2xØ7.94mm Time = 4.25 min. D9.1m, H14.7m, 2xØ7.94mmTime = 17 min.
5.3.1005
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg MultiJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 15 and 150 m3. It is designed to work under conditions
where finer particles, etc. in the cleaning media may be re-circulated
through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Connections
Standard female thread: . . . . . . . . . . 1” Rp (BSP) or NPT
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
First cycle Full pattern general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1006
Rotary jet heads TJ MultiJet 25 Rotary Jet Head
4109-0001
4109-0000
4xø5.5
15 250 15
4xø5.5
A 4xø4.6
4xø4.6
200
A 4xø3.9
10 10
4xø3.9 A
150
Flow rate Throw length
4xø5.5
4xø4.6
100 B 4xø3.9
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4109-0002
RPM
2.5
A
B
15
3.0
F
3.5
4.0
C E 10
4.5
D
5.0
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
173 230 75 133 ø110 max. 25 ø150 ø200
5.3.1007
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = 8.3
2.08 min., Water consumption = 403 l min., Water consumption = 1612 l
5.3.1008
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
.
5.3
Application
The Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3D
indexed impact cleaning over a defined time period. It is automatic
and represents a guaranteed means of achieving quality assurance
in tank cleaning. The device is suitable for processing, storage and
transportation tanks and vessels between 50 and 500 m3. Used in
breweries, food and dairy processes and many other industries with
a strict demand for self cleaning of the machine and the downpipe.
The Toftejorg TZ-74 Self Cleaning Version rotary jet head has been
particularly successful in the brewing industry worldwide.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1009
TJ TZ-74 Self Cleaning Version Rotary Jet Head Rotary jet heads
4106-0005
4106-0004
32
40 30
28
4xø8
35 26
24
4xø7
30 22
20
4xø6
25 18
4xø8
Flow rate Throw length 16
A 4xø7
20 14
4xø6
12
A
15 10
A B 4xø8 4xø7
8
4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
4106-0007
RPM
1.0
40
1.1
1.2
35
1.3
B
1.4
30
1.5
1.7
25
2.0
A
20
D
2.5
15 3.0
4.0 4xø7
10 4xø6 4xø8 0%
5.0 4xø7
100% 0%
6.0 100%
5 8.0
10.0
4106-0006
2 3 4 5 6 7 8 9 10 11 12 bar
E Inlet pressure
F
4106-0011
G H J
A B C D E F G H J
297 170 1½” BSP or 204 78 152 ø225 ø264 ø190
1 ½" / 2” NPT
5.3.1010
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg TZ-74
5.3
Self Cleaning Version can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 x ø7 mm, 0%
x ø7 mm, 0% Time = 3.8 min., Water consumption Time = 15.3 min., Water consumption = 4853 l
= 1192 l
5.3.1011
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg TZ-74 Brew Kettle Version is a special version of the
Toftejorg TZ-74 rotary jet head. It provides 3D indexed impact cleaning
over a defined time period. It is automatic and represents a guaranteed
means of achieving quality assurance in tank cleaning. The device is
suitable for processing, storage and transportation tanks and vessels
between 50 and 500 m3. The Toftejorg TZ-74 Brew Kettle Version is
equipped with special sealings, which makes it particularly well-suited
to work under rough conditions e.g. in brew kettles, where fibres,
particles etc. in the cleaning media may be re-circulated through the
machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate and ATEX.
5.3.1012
Rotary jet heads TJ TZ-74 Brew Kettle Version Rotary Jet Head
4106-0013
28
4106-0014
35
26
4xø8 24
30
22
20
25
18
A 4xø8
16
20 4xø7 4xø6
4xø7 4xø6 14
Flow rate Throw length A
12
15 10
4xø8
A B
8 4xø7 4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0015
RPM
1.2
35
B
1.3
1.4
30
1.5
A
1.7
25
2.0
20
4106-0010 2.5
E 15
3.0 4xø6
F
100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
6.0
5 8.0
10.0
4106-0011
G H J 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
A B C D E F G H J
297 170 1½” BSP, 1½” NPT 204 78 152 ø216 ø264 ø180
or 2” NPT
5.3.1013
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure.
5.3
TRAX simulation tool
TRAX is a unique software that simulates how the Toftejorg TZ-74 Brew Kettle Version performs in a specific tank or vessel. The simulation gives
information on wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning
machine and the correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg TZ-74 Brew Kettle Version, 4 x ø6 D5m H6m, Toftejorg TZ-74 Brew Kettle Version, 4 x ø6 mm,
mm, 100% Time = 4.4 min., Water consumption = 907 l 100% Time = 18.2 min., Water consumption = 3760 l
5.3.1014
Rotary jet heads GJ 8
.
5.3
Application
Designed with ergonomics in mind, the Alfa Laval GJ 8 provides the
same high impact clean as traditional, larger tank cleaners but is lighter,
shorter, and narrower. This device is part of the world-renowned
Gamajet range of high impact tank cleaning devices, and is the perfect
alternative to heavy impingement cleaners, time-intensive spray balls,
and costly manual tank cleaning. Compact and efficient, the Alfa Laval
GJ 8 allows for space saving while maintaining the impact, durability,
and range required for optimal impingement tank cleaning. This device
is fluid-driven, eliminating the need for power assistance and is ideal
for cleaning stubborn residues in large tanks in a variety of industries
such as ethanol, paper, pulp, chemical, steel, industrial fermentation
and many more applications requiring high impact cleaning.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 26 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 6.5 kg
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.1015
GJ 8 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
m 3/h USgpm
150 Nozzle
33.4
27.4 120
21.4
90 7.9mm (5/16in)
18.4
7.1mm (9/32in)
75
15.4
6.4mm (1/4in)
60
12.4
45
9.4
6.4 30
3.4 15
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
13
5
12
6
11
7 10
9
8
9
7
10
10 6
35 45 55 65 75 85 95 105 115 USgpm
8 10 12 14 16 18 20 22 24 26 m3/h
5.3.1016
Rotary jet heads GJ 8
5.3
A B C D E F G H I
281 202 215 51 118 216 248 121 165
A B C D E F G
281 217 126 51 211 350 248
5.3.1017
GJ 8 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 8
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D12.2m, H19.6m, 2xØ7.94mmTime = 3.1 min. D12.2m, H19.6m, 2xØ7.94mm Time = 12.5 min.
5.3.1018
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
.
5.3
Application
The Toftejorg MultiJet 40 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 50 and 500 m3. It is designed to work under conditions
where fibres, finer particles, etc. in the cleaning media may be
re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense, until a full pattern is
reached after 8 cycles.
Cleaning Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
Connections
Standard female thread: . . . . . . . . . . 1½" Rp (BSP) or 1½" NPT
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First cycle Full pattern Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1019
TJ MultiJet 40 Rotary Jet Head Rotary jet heads
4106-0014
4106-0013
35 26
24
4xø8
30 22
20
25 18
A 4xø8
16
4xø7 4xø6
14
20 A
4xø7 4xø6
Flow rate Throw length 12
10
15 4xø8
A B
8 4xø7 4xø6
6
10 B
4 B
2
5
2 3 4 5 6 7 8 9 10 11 12 bar
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0015
RPM
1.2
35
1.3
B
1.4
30
1.5
A
1.7
D
25
2.0
20
2.5
4106-0010
15
E 3.0 4xø6
F 100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
6.0
5 8.0
10.0
4106-0011
2 3 4 5 6 7 8 9 10 11 12 bar
G H J Inlet pressure
A B C D E F G H J
297 170 1½” BSP or 1½” NPT 204 78 152 ø216 ø264 ø180
5.3.1020
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg MultiJet
5.3
40 can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
MultiJet 40 MultiJet 40
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time = D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time =
4.3 min., Water consumption = 887 l 18.2 min., Water consumption = 3760 l
5.3.1021
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-67 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 50 and 500 m3. Used in breweries, food and dairy
processes and many other industries, the Toftejorg TZ-67 is particularly
well-suited to portable applications where high impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Ra 0.5µm exterior 316L (UNS S31603), PTFE, PVDF, PEEK, ETFE, TFM
Max. throw length: . . . . . . . . 7 - 17 m
Impact throw length: . . . . . . . 4 - 10 m Temperature
Max. working temperature: . . . . . . . . 95°C
Pressure Max. ambient temperature: . . . . . . . . 140°C
Working pressure: . . . . . . . . 3 - 12 bar
Recommended pressure: . . . . 5 - 6.5 bar
Weight: . . . . . . . . . . . . . . . . . . . . 6 kg
Cleaning Pattern
Connections
Standard thread: . . . . . . . . . . . . . . 1 1/2” Rp (BSP) or NPT, male
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose, etc. are available.
Caution
Do not use for gas evacuation or air dispersion.
First cycle Full pattern
Certificates
2.1 material certificate and ATEX.
5.3.1022
Rotary jet heads TJ TZ-67 Rotary Jet Head - Portable
4106-0016
4106-0017
32
40 30
28
35 26
4xø8 24
30 22
20
4xø7
25 18
4xø8
Flow rate Throw length 16 4xø7
4xø6 A
20 14 4xø6
12
15 10
A
4xø8
A B 4xø7
8
4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (mm) Cleaning Time, Complete Pattern
Min. RPM of machine body Nozzles mm
C PTM (Pattern time minutes)
4106-0019
RPM
1.0
40
1.1
B
1.2
35
1.3
1.4
30
D
1.5
A
1.7
25
2.0
20
2.5
15
3.0 4xø7
0%
4.0 4xø8
10 4xø7
4xø6 0%
5.0 100%
4106-0018 100%
6.0
E 5 8.0
10.0
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
4106-0011
G H J
A B C D E G H J
186 82 1½” BSP / 1½” NPT 204 152 ø216 ø264 ø180
5.3.1023
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Complete portable systems can comprise a
5.3
four-wheel carriage and hose winch. As standard documentation, the Toftejorg TZ-67 can be supplied with a “Declaration of Conformity” for material
specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-67 TZ-67
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.5m H6m, Toftejorg TZ-67, 4 x ø6 mm Time = 3.5 min., D2.5m H6m, Toftejorg TZ-67, 4 x ø6 mm Time = 14.7 min.,
Water consumption = 727 l Water consumption = 3097 l
5.3.1024
Rotary jet heads TJ TZ-79 Rotary Jet Head
.
5.3
Application
The Toftejorg TZ-79 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for processing, storage and transportation tanks
and vessels between 250 and 1.250 m3. Used in breweries, food and
dairy processes and many other industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1025
TJ TZ-79 Rotary Jet Head Rotary jet heads
4106-0026
4106-0025
34
4xø10 32
50
30
45 28
4xø9 4xø10
26
4xø9
40 24
A A
22
4xø8
35 20
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0027
RPM
1.0
40
1.1
B
1.2
35
1.3
A
1.4
D
30
1.5
1.7
25
2.0
20
4106-0010
E
2.5
F 15
3.0 4xø9
0%
4.0 4xø9 4xø8 4xø10
10
5.0
6.0
5 8.0
10.0
4106-0011
G H J 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
A B C D E F G H J
356 220 2” BSP / 2” NPT 268 98 195 ø280 ø343 ø232
5.3.1026
Rotary jet heads TJ TZ-79 Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Selfcleaning arm available. As standard
5.3
documentation, the Toftejorg TZ-79 can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 5.5 min., D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 23.3 min.,
Water consumption = 2565 l Water consumption = 10868 l
5.3.1027
GJ 4 Rotary jet heads
.
5.3
Application
The Alfa Laval GJ 4 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device provides high-impact
cleaning for large-sized tanks with diameters over 4.6 m. This device
is fully capable of high-concentration chemical recirculation cleaning
and high-pressure, low-volume water jet scrubbing in fixed, automated
CIP systems. The Alfa Laval GJ 4 is designed to remove the toughest
residues from large tanks in numerous industries and is customizable
in a wide variety of ways. The Alfa Laval GJ 4 allows companies to
spend less time cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 30.5 m 1.4404 (316L), PPS, FKM (EPDM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 21 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 3.5 - 14 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 12.7 - 13.2kg
Connections
Standard thread . . . . . . . . . . . . . . . 2” NPT, 2” BSP
Options
Electronic rotation sensor to verify 3D coverage. 180° and 105°
directional version available.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.1028
Rotary jet heads GJ 4
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m 3/h USgpm
325 Nozzle
70
300
15.9mm (5/8”)
65
275
60
14.3mm (9/16”)
250
55
45 200
40 175
11.1mm (7/16”)
35 150
30 9.5mm (3/8”)
125
25
100 7.9mm (5/16”)
20
75 7.1mm (9/32”)
15
6.4mm (1/4”)
50
10
5 25
0 0
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
56 28
5 52 5 26
1.25 48 2.5 24
6 44 6 22
1.5 40 3 20
7 36 7 18
32 3.75 16
8 28 8 14
2.5 24 5 12
39 20 69 10
3.75 16 7.5 8
LV LP HP LM HV1 LV LP STD HP HV2 Stator
Stator
5
10 12 10
10 6
35 70 105 140 175 210 245 280 35 70 105 140 175 210 245 280 USgpm
USgpm
8 18 28 38 48 58 68 m3/h 8 18 28 38 48 58 68 m3/h
5.3.1029
GJ 4 Rotary jet heads
Dimensions (mm)
5.3
A B C D E F G H I
308 131 331 76 155 331 372 168 219
NOTE 1: 2" NPT FEMALE/ 2-1/2" CAMLOCK. 2" NPT FEMALE/ 2-1/2" NST
5.3.1030
Rotary jet heads GJ 4
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 4
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D21.3m, H34m, 2xØ11.11mm Time = 6 min. D21.3m, H34m, 2xØ11.11mm Time = 24 min.
5.3.1031
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
.
5.3
Application
The Toftejorg MultiJet 50 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 250 and 1,250 m3.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
Connections
Standard female thread: . . . . . . . . . . 2” Rp (BSP) NPT, female
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1
5.3.1032
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
5.3
4109-0007
4109-0006
Flow rate
Cleaning Time, Complete PatternNozzles mm
Min. RPM of
machine body
4109-0007
Inlet pressure
5.3.1033
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Ordering Equipment
Please specify nozzle size, inlet/guide configuration and connections
Options
and confirm application suitability Sizing/selection and installation
Electronic rotation sensor to verify 3D coverage
drawings are available in Alfa Laval’s Selection Tools for Tank Cleaning
5.3.1034
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
5.3
.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg MJ50, 4 x ø10mm 0 % Time = 5.5 D8m H10m, Toftejorg MJ50, 4 x ø10 mm, 0 % Time = 23.3 min.,
min., Water consumption = 2565 l Water consumption = 10868 l
5.3.1035
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-66 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 250 and 1,250 m3. Used in breweries, food and dairy
processes and many other industries, the Toftejorg TZ-66 is particularly
well-suited to portable applications where high impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose etc. are available
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1036
Rotary jet heads TJ TZ-66 Rotary Jet Head - Portable
4106-0026
4106-0025
34
4xø10 32
50
30
45 28
4xø9 4xø10
26
4xø9
40 24
A A
22
4xø8
35 20
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0027
RPM
1.0
40
1.1
B
1.2
35
1.3
D
30 1.4
A
1.5
1.7
25
2.0
20
2.5
15
3.0 4xø9
4106-0018 0%
4.0 4xø9 4xø8 4xø10
E 10
5.0
6.0
5 8.0
10.0
2 3 4 5 6 7 8 9 10 11 12 bar
4106-0011
Inlet pressure
G H J
A B C D E G H J
241 110 2” BSP or 2” NPT 268 196 ø280 ø343 ø232
(ASA=251) (ASA=120) 2½" ASA
5.3.1037
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Complete portable systems can comprise a
5.3
four-wheel carriage and hose winch. As standard documentation, the Toftejorg TZ-66 can be supplied with a “Declaration of Conformity” for material
specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-66 TZ-66
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg TZ-66, 4 x ø10 mm, 0% Time = 5.5 D8m H10m, Toftejorg TZ-66, 4 x ø10 mm, 0% Time = 23.3 min.,
min., Water consumption = 2565 l Water consumption = 10868 l
5.3.1038
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
.
5.3
Application
The Toftejorg MultiJet 65 rotary jet head provides 360° indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance from cleaning tanks.
Storage and transportation tanks between 3,000 and 7,000 m3. Used
on tankers and in petro-chemical and chemical processing industries.
The MultiJet 65 is widely used in product carriers.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axis. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense until a full pattern is
reached after 8 cycles.
5.3.1039
TJ MultiJet 65 Rotary Jet Head (4 nozzles) Rotary jet heads
95 160
4xø14
90 400
45
4xø13
85
80 350
140
4xø12
75 40
70
300
4xø11 120 4xø14
65
35 4xø13
60
4xø12
250
55 4xø11
100
30
50
45 200
40 25
80
35
150
75 100 125 150 175
30 75 100 125 150 175
5 6 7 8 9 10 11 12 20
bar/psi 5 6 7 8 9 10 11 12
bar/psi
Flow rate
Cleaning Time, Complete Pattern
Min. RPM of Nozzles mm
machine body
[sec]
80
75
70
65
60
55
50
4xø11
45
40
4xø12
35 4xø13
4xø14
75 100 125 150 175
30
5 6 7 8 9 10 11 12
bar/psi
Inlet pressure
5.3.1040
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
Ordering
Please specify nozzle size, inlet/guide configuration, connections and
confirm application suitability.
5.3.1041
TJ TZ-750 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-750 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for storage and transportation tanks and vessels
between 3,000 and 7,000 m3. Used in chemical processing and the
pulp and paper industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 4 cycles.
Pressure Weight
Working pressure: . . . . . . . . . . . . . 5 - 12 bar Portable: . . . . . . . . . . . . . . . . . . . 12.1 kg
Recommended pressure: . . . . . . . . . 5 - 10 bar Fixed: . . . . . . . . . . . . . . . . . . . . . . 3.6 kg
.
.
Certificates
2.1 material certificate and ATEX.
Standard Design
The choice of nozzle diameters can optimise jet impact length and
flow rate at the desired pressure. As standard documentation, the
Toftejorg TZ-750 can be supplied with a “Declaration of Conformity”
for material specifications.
5.3.1042
Rotary jet heads TJ TZ-750 Rotary Jet Head - Portable
4106-0033
4106-0032
110 46
44
100 42
2xø21
40 2xø19
38 2xø17
90
2xø15
36
2xø21
80 34
2xø19
32
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0035
0.5
80
0.55
0.6
70
B
0.65
0.7
60
0.75
C
A
0.8
50
0.9
1.0
40
1.1 2xø15
2xø17
30
1.5 2xø19
2xø21
2.0
4106-0034 20
3.0
D 10 4.0
5.0
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
4106-0023
F G H
A B C D F G H
242 110 337 220 ø343 ø424 ø223
5.3.1043
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/EPDM 42 bar A B C D 1/2" NPT
9614680001 2251 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680003 2251 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680005 2251 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680007 2251 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680009 2251 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680011 2251 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680013 2251 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680015 2251 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
5.3.1044
Rotary jet heads GJ 7
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FKM 42 bar A B C D 1/2” NPT
9614680101 2251 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680103 2251 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680105 2251 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680107 2251 1.1 2 x Ø2.0 LP 12.7 177.8 38.1 22.9
9614680109 2251 1.8 2 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680111 2251 1.8 2 x Ø2.5 LP 12.7 177.8 38.1 22.9
9614680113 2251 1.9 3 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680115 2251 1.9 3 x Ø2.5 STD 12.7 177.8 38.1 22.9
5.3.1045
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FFKM 42 bar A B C D 1/2" NPT
9614680201 2479 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680203 2479 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680205 2479 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680207 2479 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680209 2479 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680211 2479 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680213 2479 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680215 2479 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1046
Rotary jet heads GJ BB
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/EPDM m 3/h Guide A B C D 3/8" NPT
9614631601 2185 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631603 2185 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631605 2185 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631607 2185 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631609 2185 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631611 2185 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1047
GJ BB Rotary jet heads
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/FKM m 3 /h Guide A B C D 3/8" NPT
9614631701 2251 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631703 2251 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631705 2251 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631707 2251 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631709 2251 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631711 2251 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1048
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m 3 /h A B C D 3/4" NPT
9614612901 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612904 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612907 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614612910 3025 2.3 2 x Ø3.4 LP 46 224 71 53
9614612913 3025 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1049
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m 3/h A B C D 1.5" Tube
9614612903 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612906 3025 2.0 2 x Ø3.2 LV 46 224 71 53
9614612909 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614612912 3025 2.3 2 x Ø3.4 LP 46 224 71 53
$
9614612915 3025 2.3 2 x Ø3.4 LV 46 224 71 53
9614612918 3025 2.7 2 x Ø3.8 LP 46 224 71 53
9614612921 3025 2.7 2 x Ø3.8 LV 46 224 71 53
9614612924 3025 2.7 2 x Ø3.8 STD 46 224 71 53
9614612927 3025 2.7 2 x Ø3.8 MV 46 224 71 53
9614612930 3025 3.0 2 x Ø4.2 LV 46 224 71 53
9614612933 3025 3.0 2 x Ø4.2 STD 46 224 71 53 %
5.3.1050
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/EPDM m 3 /h A B C D 3/4” BSP
9614613102 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614613105 3025 2.0 2 x Ø3.2 LV 46 224 71 53
9614613108 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614613111 3025 2.3 2 x Ø3.4 LP 46 224 71 53
9614613114 3025 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1051
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3/h A B C D 3/4" NPT
9614613001 3292 2.0 2 x Ø3.2 LP 46 224 71 53
9614613004 3292 2.0 2 x Ø3.2 LV 46 224 71 53
9614613007 3292 2.0 2 x Ø3.2 STD 46 224 71 53
9614613010 3292 2.3 2 x Ø3.4 LP 46 224 71 53
9614613013 3292 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1052
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3 /h A B C D 1.5" Tube
9614613003 3292 2.0 2 x Ø3.2 LP 46 224 71 53
9614613006 3292 2.0 2 x Ø3.2 LV 46 224 71 53
9614613009 3292 2.0 2 x Ø3.2 STD 46 224 71 53
9614613012 3292 2.3 2 x Ø3.4 LP 46 224 71 53
$
9614613015 3292 2.3 2 x Ø3.4 LV 46 224 71 53
9614613018 3292 2.7 2 x Ø3.8 LP 46 224 71 53
9614613021 3292 2.7 2 x Ø3.8 LV 46 224 71 53
9614613024 3292 2.7 2 x Ø3.8 STD 46 224 71 53
9614613027 3292 2.7 2 x Ø3.8 MV 46 224 71 53
9614613030 3292 3.0 2 x Ø4.2 LV 46 224 71 53
9614613033 3292 3.0 2 x Ø4.2 STD 46 224 71 53 %
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1053
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
Air drive: SaniJet 20A - External air drive and integrated down pipe
TE24G10100 11763 1.7 2 x ø2 1" / 4" 350 168 117 69
TE24G10000 11763 1.7 2 x ø2 1" / 4" 500 168 117 69
TE24G10200 11763 1.7 2 x ø2 1" / 4" 700 168 117 69
TE24G10400 13037 1.7 2 x ø2 1" / 4" 1000 168 117 69
TE24G10600 14022 1.7 2 x ø2 1" / 4" 1200 168 117 69
TE24G10800 14022 1.7 2 x ø2 1" / 4" 1500 168 117 69
TE24G12100 11763 3.3 2 x ø3.8LS 1" / 4" 350 168 117 69
TE24G12000 11763 3.3 2 x ø3.8LS 1" / 4" 500 168 117 69
TE24G12200 11763 3.3 2 x ø3.8LS 1" / 4" 700 168 117 69
TE24G12400 13037 3.3 2 x ø3.8LS 1" / 4" 1000 168 117 69
TE24G12600 14022 3.3 2 x ø3.8LS 1" / 4" 1200 168 117 69
TE24G12800 14022 3.3 2 x ø3.8LS 1" / 4" 1500 168 117 69
TE24G16100 11763 6.9 4 x ø4.2 1" / 4" 350 168 117 69
TE24G16000 11763 6.9 4 x ø4.2 1" / 4" 500 168 117 69
TE24G16200 11763 6.9 4 x ø4.2 1" / 4" 700 168 117 69
TE24G16400 13037 6.9 4 x ø4.2 1" / 4" 1000 168 117 69
TE24G16600 14022 6.9 4 x ø4.2 1" / 4" 1200 168 117 69
TE24G16800 14022 6.9 4 x ø4.2 1" / 4" 1500 168 117 69
Add-on prices
TE24Gxxx00 0 Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxxxx 0 2.2 Material certification (Standard)
TE24Gxxx9x 935 Q-doc.
TE24Gxxx7x 475 ATEX
TE24Gxxx8x 1411 ATEX + Q-doc.
TE24Gxxx5x 3018 Q-doc. Incl. FAT-SAT
TE24Gxxx6x 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxxx0 0 EPDM (Standard)
TE24Gxxxx1 317 FPM
TE24Gxxxx4 4025 FFKM
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1054
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
Passivated 5.3
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Fxxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Qdoc.)
TE24Fxxx9x 0 Q-doc. (Standard)
TE24Fxxx8x 475 ATEX + Q-doc.
TE24Fxxx5x 3018 Q-doc. Incl. FAT-SAT
TE24Fxxx6x 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Fxxxx0 0 EPDM (Standard)
TE24Fxxxx1 317 FPM
TE24Fxxxx4 4025 FFKM
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1055
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Hxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Hxxxxx 0 2.2 Material certification (Standard)
TE24Hxxx94 935 Q-doc.
TE24Hxxx74 475 ATEX
TE24Hxxx84 1411 ATEX + Q-doc.
TE24Hxxx54 3018 Q-doc. Incl. FAT-SAT
TE24Hxxx64 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Hxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1056
Rotary jet heads TJ SaniJet 20
5.3
Documentation overview
TE24Gxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxx-xx 2.2 Material certification (Standard)
TE24Gxxx-9x Q-doc.
TE24Gxxx-7x ATEX
TE24Gxxx-8x ATEX + Q-doc.
TE24Gxxx-5x Q-doc. Incl. FAT-SAT
TE24Gxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxx-x0 EPDM (Standard)
TE24Gxxx-x1 FPM
TE24Gxxx-x4 FFKM
TD 517-016
5.3.1057
TJ SaniJet 20 Rotary jet heads
5.3
PPL
Item No. EUR Description Dimension (mm)
Stainless steel A B
Rotacheck Sensor + Relay Universal with ATEX
With 3.1 Certificate Sensor (*)
TE52E07090 2 metrescable 65 27
TE52E07091 10 metres cable 65 27
5.3.1058
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
Air drive: SaniJet 20A - External air drive and integrated down pipe
TE24B10100 11493 1.7 2 x ø2 1" / 3" 350 135 117 69
TE24B10000 11492 1.7 2 x ø2 1" / 3" 500 135 117 69
TE24B10200 11492 1.7 2 x ø2 1" / 3" 700 135 117 69
TE24B10400 12767 1.7 2 x ø2 1" / 3" 1000 135 117 69
TE24B10600 13751 1.7 2 x ø2 1" / 3" 1200 135 117 69
TE24B10800 13751 1.7 2 x ø2 1" / 3" 1500 135 117 69
TE24B12100 11492 3.3 2 x ø3.8LS 1" / 3" 350 135 117 69
TE24B12000 11492 3.3 2 x ø3.8LS 1" / 3" 500 135 117 69
TE24B12200 11492 3.3 2 x ø3.8LS 1" / 3" 700 135 117 69
TE24B12400 12767 3.3 2 x ø3.8LS 1" / 3" 1000 135 117 69
TE24B12600 13751 3.3 2 x ø3.8LS 1" / 3" 1200 135 117 69
TE24B12800 13751 3.3 2 x ø3.8LS 1" / 3" 1500 135 117 69
TE24B16100 11492 6.9 4 x ø4.2 1" / 3" 350 135 117 69
TE24B16000 11492 6.9 4 x ø4.2 1" / 3" 500 135 117 69
TE24B16200 11492 6.9 4 x ø4.2 1" / 3" 700 135 117 69
TE24B16400 12767 6.9 4 x ø4.2 1" / 3" 1000 135 117 69
TE24B16600 13751 6.9 4 x ø4.2 1" / 3" 1200 135 117 69
TE24B16800 13751 6.9 4 x ø4.2 1" / 3" 1500 135 117 69
Add-on prices
TE24Bxxx00 0 Standard SaniJet20 & SaniJet20A (EPDM)
TE24Bxxxxx 0 2.2 Material certification (Standard)
TE24Bxxx9x 935 Q-doc.
TE24Bxxx7x 475 ATEX
TE24Bxxx8x 1411 ATEX + Q-doc.
TE24Bxxx5x 3018 Q-doc. Incl. FAT-SAT
TE24Bxxx6x 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Bxxxx0 0 EPDM (Standard)
TE24Bxxxx1 317 FPM
TE24Bxxxx4 4025 FFKM
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1059
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
5.3 Passivated
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Exxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Q-doc.)
TE24Exxx9x 0 Q-doc. (Standard)
TE24Exxx8x 475 ATEX + Q-doc.
TE24Exxx5x 3018 Q-doc. Incl. FAT-SAT
TE24Exxx6x 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Exxxx0 0 EPDM (Standard)
TE24Exxxx1 317 FPM
TE24Exxxx4 4025 FFKM
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1060
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Cxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Cxxxxx 0 2.2 Material certification (Standard)
TE24Cxxx94 935 Q-doc.
TE24Cxxx74 475 ATEX
TE24Cxxx84 1411 ATEX + Q-doc.
TE24Cxxx54 3018 Q-doc. Incl. FAT-SAT
TE24Cxxx64 3494 ATEX + Q-doc. Incl. FAT-SAT
TE24Cxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 478 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1061
TJ SaniJet 20 Rotary jet heads
5.3
Documentation overview
TE24Bxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Bxxx-xx 2.2 Material certification (Standard)
TE24Bxxx-9x Q-doc.
TE24Bxxx-7x ATEX
TE24Bxxx-8x ATEX + Q-doc.
TE24Bxxx-5x Q-doc. Incl. FAT-SAT
TE24Bxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Bxxx-x0 EPDM (Standard)
TE24Bxxx-x1 FPM
TE24Bxxx-x4 FFKM
TD 517-016
5.3.1062
Rotary jet heads TJ TZ-89
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
C E
Stainless Steel m 3/h Media/tank A DPL F Clamp (1" x 3" ISO 2852)
min. Max.
TE20A006 5481 1.9 2 x ø2.5 1" / 3" 1020 62 to 766 254 958 65
TE20A080 5534 1.9 2 x ø2.5 1" / 3" 350 62 to 96 254 288 65
TE20A081 5534 1.9 2 x ø2.5 1" / 3" 500 62 to 246 254 438 65
TE20A082 5534 1.9 2 x ø2.5 1" / 3" 750 62 to 496 254 688 65
TE20A003 5481 3.5 4 x ø4 1" / 3" 1020 62 to 766 254 958 65
TE20A050 5534 3.5 4 x ø4 1" / 3" 350 62 to 96 254 288 65
TE20A051 5534 3.5 4 x ø4 1" / 3" 500 62 to 246 254 438 65
TE20A052 5534 3.5 4 x ø4 1" / 3" 750 62 to 496 254 688 65
TE20A053 5662 3.5 4 x ø4 1" / 3" 1270 62 to 1016 254 1208 65
TE20A054 5662 3.5 4 x ø4 1" / 3" 1500 62 to 1246 254 1438 65
TE20A107 5644 1.9 2 x ø2.5 1" / 4" 1020 62 to 766 254 958 65
TE20A155 5697 1.9 2 x ø2.5 1" / 4" 350 62 to 96 254 288 65
TE20A156 5697 1.9 2 x ø2.5 1" / 4" 500 62 to 246 254 438 65
TE20A157 5697 1.9 2 x ø2.5 1" / 4" 750 62 to 496 254 688 65
TE20A007 5644 3.5 4 x ø4 1" / 4" 1020 62 to 766 254 958 65
TE20A055 5697 3.5 4 x ø4 1" / 4" 350 62 to 96 254 288 65
TE20A056 5697 3.5 4 x ø4 1" / 4" 500 62 to 246 254 438 65
TE20A057 5697 3.5 4 x ø4 1" / 4" 750 62 to 496 254 688 65
TE20A058 5825 3.5 4 x ø4 1" / 4" 1270 62 to 1016 254 1208 65
TE20A059 5825 3.5 4 x ø4 1" / 4" 1500 62 to 1246 254 1438 65
TE20A104 5481 1.9 2 x ø2.5 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A160 5534 1.9 2 x ø2.5 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A161 5534 1.9 2 x ø2.5 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A162 5533 1.9 2 x ø2.5 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A100 5481 3.5 4 x ø4 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A130 5534 3.5 4 x ø4 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A131 5534 3.5 4 x ø4 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A132 5534 3.5 4 x ø4 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A133 5662 3.5 4 x ø4 1" / DN50 PN6 1270 62 to 1016 254 1208 65
TE20A134 5662 3.5 4 x ø4 1" / DN50 PN6 1500 62 to 1246 254 1438 65 TD 523-204
5.3.1063
TJ TZ-89 Rotary jet heads
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
Thread x flange (¾”
C E
Stainless Steel m 3/h Media/tank A DPL F Rp-male (BSP) x DN50
min. Max.
PN6 DIN)
TE20A004 5481 1.9 2 x ø2.5 ¾” x DN50 1020 62 to 766 254 958 65
TE20A060 5534 1.9 2 x ø2.5 ¾” x DN50 350 62 to 96 254 288 65
TE20A061 5534 1.9 2 x ø2.5 ¾” x DN50 500 62 to 246 254 438 65
TE20A062 5534 1.9 2 x ø2.5 ¾” x DN50 750 62 to 496 254 688 65
TE20A000 5481 3.5 4 x ø4 ¾” x DN50 1020 62 to 766 254 958 65
TE20A030 5534 3.5 4 x ø4 ¾” x DN50 350 62 to 96 254 288 65
TE20A031 5534 3.5 4 x ø4 ¾” x DN50 500 62 to 246 254 438 65
TE20A032 5534 3.5 4 x ø4 ¾” x DN50 750 62 to 496 254 688 65
TE20A033 5662 3.5 4 x ø4 ¾” x DN50 1270 62 to 1016 254 1208 65
TE20A034 5662 3.5 4 x ø4 ¾” x DN50 1500 62 to 1246 254 1438 65
TD 517-016
5.3.1064
Rotary jet heads TJ SaniJet 25
EHEDG Certified Surface finish: Bright
Product code: 5482 Tank Cleaning Machine
Product code: 5546 Welding Adaptor
Product code Tools: 5548 5.3
A
F
TD 523-229
Add-on prices
TE20JXXX9X 935 Q-doc.
TE20JXXX8X 1411 ATEX + Q-doc.
TE20JXXX7X 475 ATEX
TE20JXXX5X 3018 Q-doc. incl. FAT - SAT
TE20JXXX6X 3494 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc.
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. Ex II 1
GD c T140°C; Baseefa04ATEX0358X; Baseefa04ATEX0358X
Qualification Documentation includes:
- Q-doc: 3.1 , USP Class VI, FDA, TSE and QC Declaration of
Conformity
Q-doc. incl. FAT -RS, Requirement Specification
- SAT -DS, Design specification incl. Traceability Matrix
-FAT, Factory acceptance Test incl. IQ and OQ
-SAT, Site Acceptance Test protocol incl. IQ and OQ for End-User
Execution
5.3.1065
TJ20G with PVDF or PEEK impellar Rotary jet heads
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
3.9
4.6
5.5
No. of
PPL
Item No. Flow at 5 bar Nozzles/ Dimension (mm) Connection
EUR
Dimension
PVDF (standard) m 3/h A C E F Thread (1” Rp-female (BSP))
TE20G000 5559 7 4 x ø3.9 230 36 16 100
TE20G002 5559 9.5 4 x ø4.6 230 36 16 100
TE20G004 5559 12 4 x ø5.5 230 36 16 100
PEEK
TE20G00002 5870 7 4 x ø3.9 230 36 16 100
TE20G00202 5870 9.5 4 x ø4.6 230 36 16 100
TE20G00402 5870 12 4 x ø5.5 230 36 16 100
Gasket is included
Add-on prices
TE20G0XX90 0 - 3.1
TE20G0XX92 759 - 3.1, (PEEK)
TE20G0XX70 0 ATEX
TE20G0XX72 475 ATEX, (PEEK)
TE20G0XX80 1235 - 3.1 + ATEX
TE20G0XX82 1235 - 3.1 + ATEX, (PEEK)
TE52D03X90 759 - 3.1
Standard tool kit
TE81B085 148 Caliper (1 piece)
Socket wrench with pin (1 piece)
Spanner for TJ20G and MultiJet 25 (1 piece)
Spanner (1 piece) TD 517-016
5.3.1066
Rotary jet heads TJ20G distillery version with PVDF or PEEK impellar
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
5.3.1067
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" NPT
9614639201 3433 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
$
9614639508 3433 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3
9614639536 3433 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639564 3433 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639608 3433 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639636 3433 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639664 3433 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1068
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP
9614639202 3433 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
$
9614639509 3433 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3
9614639537 3433 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639565 3433 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639609 3433 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639637 3433 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639665 3433 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1069
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" TRI-CLAMP
$
9614639203 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639224 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639231 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639245 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639252 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639303 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
&
$
9614639510 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 175.3
9614639538 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639566 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639610 3433 9.5 4 x Ø 6.4 STD Clutch 61 271.8 94.0 175.3
9614639638 3433 11.4 4 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
9614639666 3433 12.7 4 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3 %
'
&
5.3.1070
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" SLIP FIT
$
9614639205 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639226 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639233 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639247 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639254 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639305 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639326 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639333 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639347 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639354 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1071
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/EPDM m 3/h A B C D
SLIP FIT
$
9614639206 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639227 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639234 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639248 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639255 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639306 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639327 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639334 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639348 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639355 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1072
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/EPDM m 3/h A B C D
SLIP FIT
$
9614639207 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639228 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639235 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639249 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639256 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639307 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639328 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639335 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639349 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639356 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1073
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" WELD
$
9614639204 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639225 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639232 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639246 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639253 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639304 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639325 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639332 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639346 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639353 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1074
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" NPT
9614639801 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
$
9614640108 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 175.3
9614640136 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640164 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640208 3433 9.5 4 x Ø 6.4 STD Clutch 61 271.8 94.0 175.3
9614640236 3433 11.4 4 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
9614640264 3433 12.7 4 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3 %
'
&
5.3.1075
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" BSP
9614639802 3433 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
$
9614640109 3433 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3
9614640137 3433 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640165 3433 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640209 3433 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640237 3433 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640265 3433 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1076
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" TRI-CLAMP
$
9614639803 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639824 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639831 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639845 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639852 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639903 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
&
$
9614640110 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 175.3
9614640138 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640166 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640210 3433 9.5 4 x Ø 6.4 STD Clutch 61 271.8 94.0 175.3
9614640238 3433 11.4 4 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
9614640266 3433 12.7 4 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3 %
'
&
5.3.1077
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" SLIP FIT
$
9614639805 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639826 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639833 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639847 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639854 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639905 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639926 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639933 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639947 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639954 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1078
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
$
9614639806 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639827 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639834 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639848 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639855 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639906 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639927 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639934 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639948 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639955 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1079
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
$
9614639807 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639828 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639835 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639849 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639856 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639907 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639928 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639935 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639949 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639956 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1080
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" WELD
$
9614639804 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614639825 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614639832 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614639846 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614639853 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614639904 3433 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614639925 3433 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614639932 3433 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614639946 3433 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614639953 3433 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1081
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" NPT
9614640401 3693 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
$
9614640708 3693 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3
9614640736 3693 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640764 3693 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640808 3693 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640836 3693 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640864 3693 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1082
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" BSP
9614640402 3693 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
$
9614640709 3693 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3
9614640737 3693 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640765 3693 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640809 3693 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640837 3693 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640865 3693 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1083
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" TRI-CLAMP
$
9614640403 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614640424 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614640431 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640445 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614640452 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640503 3693 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
&
$
9614640710 3693 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 175.3
9614640738 3693 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640766 3693 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640810 3693 9.5 4 x Ø 6.4 STD Clutch 61 271.8 94.0 175.3
9614640838 3693 11.4 4 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
9614640866 3693 12.7 4 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3 %
'
&
5.3.1084
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" SLIP FIT
$
9614640405 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614640426 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614640433 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640447 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614640454 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640505 3693 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614640526 3693 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614640533 3693 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614640547 3693 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614640554 3693 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1085
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
$
9614640406 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614640427 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614640434 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640448 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614640455 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640506 3693 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614640527 3693 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614640534 3693 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614640548 3693 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614640555 3693 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1086
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
$
9614640407 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614640428 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614640435 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640449 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614640456 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640507 3693 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614640528 3693 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614640535 3693 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614640549 3693 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614640556 3693 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
5.3.1087
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" WELD
$
9614640404 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3
9614640425 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 175.3
9614640432 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 175.3
9614640446 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 175.3
9614640453 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 175.3
9614640504 3693 5.7 2 x Ø 6.4 LP Clutch 61 271.8 94.0 175.3 %
9614640525 3693 7.9 2 x Ø 7.9 LP Clutch 61 271.8 94.0 175.3
9614640532 3693 7.9 2 x Ø 7.9 STD Clutch 61 271.8 94.0 175.3
'
9614640546 3693 9.1 2 x Ø 9.5 LP Clutch 61 271.8 94.0 175.3
9614640553 3693 9.1 2 x Ø 9.5 STD Clutch 61 271.8 94.0 175.3
&
'
&
&
5.3.1088
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP low-profile
$
9614639402 3433 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2
9614639423 3433 7.9 2 x Ø 7.9 LP Pin 63.5 271.8 94.0 76.2
9614639430 3433 7.9 2 x Ø 7.9 STD Pin 63.5 271.8 94.0 76.2
9614639444 3433 9.1 2 x Ø 9.5 LP Pin 63.5 271.8 94.0 76.2
9614639451 3433 9.1 2 x Ø 9.5 STD Pin 63.5 271.8 94.0 76.2
9614639709 3433 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 76.2
%
9614639737 3433 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 76.2
9614639765 3433 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 76.2
'
&
1-1/2" TRI-CLAMP
Stainless Steel/EPDM m 3/h A B C D
low-profile
$
9614639403 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2
9614639424 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 76.2
9614639431 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614639445 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 76.2
9614639452 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
9614639710 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 76.2
%
9614639738 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614639766 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
'
&
&
5.3.1089
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1 SLIP
Stainless Steel/EPDM m 3/h A B C D
FIT low profile
$
9614639406 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2
9614639427 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 76.2
9614639434 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614639448 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 76.2
9614639455 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
961463713 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 76.2 %
9614639741 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614639769 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
'
&
&
&
5.3.1090
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" NPT low-profile
$
9614640001 3433 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2
9614640022 3433 7.9 2 x Ø 7.9 LP Pin 63.5 271.8 94.0 76.2
9614640029 3433 7.9 2 x Ø 7.9 STD Pin 63.5 271.8 94.0 76.2
9614640043 3433 9.1 2 x Ø 9.5 LP Pin 63.5 271.8 94.0 76.2
9614640050 3433 9.1 2 x Ø 9.5 STD Pin 63.5 271.8 94.0 76.2
9614640308 3433 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 76.2
%
9614640336 3433 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 76.2
9614640364 3433 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 76.2
'
&
&
1-1/2" TRI-CLAMP
Stainless Steel/FKM m 3/h A B C D
low-profile
9614640003 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
5.3.1091
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" SLIP FIT low-profile
$
9614640005 3433 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2
9614640026 3433 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 76.2
9614640033 3433 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640047 3433 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 76.2
9614640054 3433 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
9614640312 3433 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 76.2 %
9614640340 3433 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640368 3433 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
'
&
&
&
5.3.1092
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" WELD low-profile
$
9614640004 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2
9614640025 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 76.2
9614640032 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640046 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 76.2
9614640053 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
9614640311 3693 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 76.2
%
9614640339 3693 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640367 3693 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
'
&
&
&
5.3.1093
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" TRI-CLAMP
Stainless Steel/FFKM m 3/h A B C D
low-profile
9614640603 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1094
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2 SLIP
Stainless Steel/FFKM m 3/h A B C D
FIT low-profile
$
9614640607 3693 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2
9614640628 3693 7.9 2 x Ø 7.9 LP Pin 61 271.8 94.0 76.2
9614640635 3693 7.9 2 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640649 3693 9.1 2 x Ø 9.5 LP Pin 61 271.8 94.0 76.2
9614640656 3693 9.1 2 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
9614640914 3693 9.5 4 x Ø 6.4 STD Pin 61 271.8 94.0 76.2 %
9614640942 3693 11.4 4 x Ø 7.9 STD Pin 61 271.8 94.0 76.2
9614640970 3693 12.7 4 x Ø 9.5 STD Pin 61 271.8 94.0 76.2
'
&
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1095
TJ MultiJet 25 with PVDF or PEEK impellar Rotary jet heads
Product code: 5475 Tank Cleaning Machine Surface treatment: Mat
Product code: 5546 Welding Adaptor
Product code
5.3
Gasket is included
Add-on prices
TE20GXXX70 0 ATEX
TE20GXXX72 475 ATEX
Standard tool kit
TE81B085 148 Caliper (1 piece)
Socket wrench with pin (1 piece)
Spanner for TJ20G and MultiJet 25 (1 piece)
TD 517-016
Spanner (1 piece)
Item No. explanation Add-on explanation
TE20GXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
TE20GXXX72
EX II 1 GD c T140°C; Baseefa04ATEX0358X
5.3.1096
Rotary jet heads TJ TZ-74 Self cleaning
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE21D058 6356 16 4 x ø6 100% 297 50 16 204
TE21D060 6356 19 4 x ø77 100% 297 50 16 204
TE21D078 6356 19 4 x ø77 0% 297 50 16 204
TE21D080 6356 22.5 4 x ø88 0% 297 50 16 204
Gasket is included
Add-on prices
TE21Dxxx70 475 ATEX
TE21Dxxx75 475 ATEX
Standard tool kit
TE81B055 187 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B033 127 Pusher for 1½" machines TD 517-016
5.3.1097
TJ TZ-74 Brew Kettle Rotary jet heads
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL
Item No. Flow at 5 bar Nozzles/ Guide Dimension (mm) Connection
EUR
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE21D208116356 12.5 4 x ø6 100% 297 50 16 204
TE21D210116356 16 4 x ø7 100% 297 50 16 204
TE21D212116356 19 4 x ø8 100% 297 50 16 204
TE21D230116356 19 4 x ø8 0% 297 50 16 204
Add-on prices
TE21Dxxx71 475 ATEX
TE21Dxxx72 475 ATEX
Standard tool kit
TE81B055 187 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B033 127 Pusher for 1½" machines TD 517-016
5.3.1098
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1099
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1100
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
&
5.3.1101
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1102
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
&
5.3.1103
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1104
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1105
TJ MultiJet 40 Rotary jet heads
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3 /h 2 nozzles A C E F Thread (1½” Rp-female (BSP))
Steel
TE21M202 5246 13 2 x ø7 50% 274 50 16 270 C
TE21M210 5246 13 2 x ø7 100% 274 50 16 270
E
TE21M212 5246 16 2 x ø8 100% 274 50 16 270
TE21M228 5246 19 2 x ø9 0% 274 50 16 270
A
TE21M230 5246 22 2 x ø10 0% 274 50 16 270
F
TD 523-227
E
TE21M112 5246 16 2 x ø8 100% 274 50 16 270
TE21M128 5246 19 2 x ø9 0% 274 50 16 270
A
TE21M130 5246 22 2 x ø10 0% 274 50 16 270
F
TD 523-227
Flow at 5
4 nozzles Thread (1½” Rp-female (BSP))
bar
TE21M018 5246 12.5 4 x ø6 100% 274 50 16 205 C
E
TE21M022 5246 19 4 x ø8 100% 274 50 16 205
TE21M026 5246 19 4 x ø8 0% 274 50 16 205
A
F
TD 523-228
F
TD 523-228
5.3.1106
Rotary jet heads TJ MultiJet 40
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 40
TE52D018 138 1½” Rp-male (BSP)/40 mm DIN pipe (OD = 40 mm)
TE52D020 138 1½” Rp-male (BSP)/1½” ISO thread pipe (OD = 48.3 mm)
TE52D021 138 1½” Rp-male (BSP)/2” dairy pipe (OD = 51 mm)
Gasket is included
Add-on prices
TE21MXXX70 0 ATEX
Standard tool kit
TE81B055 187 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B033 127 Pusher for 1½" machines TD 517-016
5.3.1107
TJ TZ-67 Rotary jet heads
Product code: 5477 Surface treatment: Bright
Product code Tools: 5548
5.3
5.3.1108
Rotary jet heads TJ TZ-67
Product code: 5477 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE21CXXX70 0 ATEX
TE21CXXX73 475 ATEX
TE21CXXX74 475 ATEX
Standard tool kit
TE81B050 44 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
Special tools
TE81B033 127 Pusher for 1½" machines
TD 517-016
TE81B129 1345 Pusher for collar bush, 1.5" gear frame
TE81B130 1345 Tool for upper collar
Item No. explanation Add-on explanation
TE21CXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T175°C Tamp 0°C to +140°C;
TE21CXXX73 0
Baseefa10ATEX0188X
TE21CXXX74
See PD-leaflet for hose details.
5.3.1109
TJ TZ-79 Rotary jet heads
Product code: 5480 Surface finish: Bright
Product code Tools: 5548
Product code for Welding adaptor: 5546
5.3
J H Cleaning unit
TE52D140 947 Cleaning unit for TZ-79, 2" Rp (BSP) 2" Rp 210
TE52D240 975 Cleaning unit for TZ-79, 2" NPT 2" NPT 210
5.3.1110
Rotary jet heads TJ TZ-79
Product code: 5480 Surface finish: Bright
Product code Tools: 5548
Product code for Welding adaptor: 5546
5.3
PPL
Item No.
EUR
Add-on prices
TE22DXXX70 475 ATEX
Standard tool kit
TE81B075 78 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (1 piece)
Unbraco key for 1/4" screw (1 piece)
Screw driver Unbraco 1/4" (1 piece)
Open-end spanner NV8 (1 piece)
Special tools
TD 517-016
TE81B031 95 Pusher for gear frame
TE81B032 249 Fixture set for gear frame
TE81B130 1861 Tool for upper collar
TE81B132 731 Tool for lower collar
Item No. explanation Add-on explanation
TE22DXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c 175°C Tamp 0°C to +140°C;
Baseefa10ATEX0188X
5.3.1111
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1112
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652706 3777 12.5 3 x Ø6.4 STD PIN 76.2 307.3 152.4 330.2
9614652712 3777 14.8 3 x Ø7.1 STD PIN 76.2 307.3 152.4 330.2
9614652718 3777 19.3 3 x Ø7.9 STD PIN 76.2 307.3 152.4 330.2
9614652728 3777 27.3 3 x Ø9.5 LM PIN 76.2 307.3 152.4 330.2
9614652736 3777 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 152.4 330.2
9614652742 3777 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 152.4 330.2 &
9614652750 3777 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 152.4 330.2
9614652752 3777 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
9614652756 3777 52.2 3 x Ø15.9 STD PIN 76.2 307.3 152.4 330.2
9614653106 3777 12.5 3 x Ø6.4 STD CL 76.2 307.3 152.4 330.2
9614653112 3777 14.8 3 x Ø7.1 STD CL 76.2 307.3 152.4 330.2
9614653118 3777 19.3 3 x Ø7.9 LM CL 76.2 307.3 152.4 330.2
9614653128 3777 27.3 3 x Ø9.5 HV1 CL 76.2 307.3 152.4 330.2
9614653136 3777 34.1 3 x Ø11.1 HV1 CL 76.2 307.3 152.4 330.2
9614653142 3777 39.7 3 x Ø12.7 HV2 CL 76.2 307.3 152.4 330.2
9614653150 3777 47.7 3 x Ø14.3 HV2 CL 76.2 307.3 152.4 330.2
9614653156 3777 52.2 3 x Ø15.9 HV2 CL 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1113
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1114
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1115
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1116
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1117
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1118
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1119
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614653505 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653511 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653517 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653527 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653535 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653541 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653549 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653555 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 FT A B C D 2” BSP 180° Down
9614651906 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614651912 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614651918 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614651920 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614651928 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614651936 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614651942 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614651950 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653506 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653512 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653518 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653528 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653536 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653542 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653550 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653556 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 OIL A B C D 2” NPT 180° Down
9614652005 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652011 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652017 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614652019 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614652027 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614652035 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614652041 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614652049 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653605 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653611 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653617 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653627 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653635 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653641 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653649 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653655 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1120
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614653606 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653612 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653618 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653628 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653636 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653642 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653650 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653656 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 655:1 FT A B C D 2” NPT 180° Down
9614652105 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652111 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652117 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6 $
5.3.1121
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614652317 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652319 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652321 4196 18.2 2 x Ø9.5 HV1 PIN 76.2 307.3 307.3 78.7
9614652323 4196 18.2 2 x Ø9.5 HV2 PIN 76.2 307.3 307.3 78.7
%
9614652325 4196 23.8 2 x Ø11.1 STD PIN 76.2 307.3 307.3 78.7
9614652327 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
9614652329 4196 23.8 2 x Ø11.1 HV1 PIN 76.2 307.3 307.3 78.7
9614652331 4196 23.8 2 x Ø11.1 HV2 PIN 76.2 307.3 307.3 78.7
'
9614652333 4196 29.5 2 x Ø12.7 LM PIN 76.2 307.3 307.3 78.7 &
9614652335 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652337 4196 29.5 2 x Ø12.7 HV2 PIN 76.2 307.3 307.3 78.7
9614652339 4196 35.2 2 x Ø14.3 LM PIN 76.2 307.3 307.3 78.7
9614652341 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652343 4196 35.2 2 x Ø14.3 HV2 PIN 76.2 307.3 307.3 78.7
9614652345 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652347 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652349 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1122
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
%
9614652350 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
%
9614652449 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
9614652450 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
5.3.1123
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1124
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
'
&
'
&
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1125
TJ MultiJet 50 Rotary jet heads
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3/h 2 nozzles A C E F Thread (2” Rp-female (BSP))
Steel
TE22M162 6568 28 2 x ø11 100% 330 65 16 337 C
TE22M164 6568 32.5 2 x ø12 100% 330 65 16 337
E
TE22M168 6568 32.5 2 x ø12 0% 330 65 16 337
TE22M180 6568 35.5 2 x ø13 0% 330 65 16 337
A
TE22M182 6568 37.5 2 x ø14 0% 330 65 16 337
TE22M184 6568 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
E
TE22M128 6568 32.5 2 x ø12 0% 330 65 16 337
TE22M130 6568 35.5 2 x ø13 0% 330 65 16 337
A
TE22M132 6568 37.5 2 x ø14 0% 330 65 16 337
TE22M134 6568 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
Flow at 5
4 nozzles Thread (2” Rp-female (BSP))
bar
TE22M040 6568 23 4 x ø8 100% 330 65 16 268 C
E
TE22M050 6568 28 4 x ø9 0% 330 65 16 268
TE22M052 6568 32 4 x ø10 0% 330 65 16 268
A
F
TD 523-228
F
TD 523-228
5.3.1126
Rotary jet heads TJ MultiJet 50
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 50
TE52D025 158 2” Rp-male (BSP)/ 2” ISO thread pipe (OD = 60.3 mm)
TE52D026 158 2” Rp-male (BSP)/2½” dairy pipe (OD = 63.5 mm)
Gasket is included
Add-on prices
TE22MXXX70 0 ATEX
Standard tool kit
TE81B055 187 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B031 95 Pusher for gear frame
TD 517-016
TE81B032 249 Fixture set for gear frame
TE81B130 1345 Tool for upper collar
TE81B132 1779 Tool for lower collar
Item No. explanation Add-on explanation
TE22MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T175°C Tamp
0°C0°C to +140°C; Baseefa10ATEX0188X
5.3.1127
TJ TZ-66 Rotary jet heads
Product code: 5476 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE22CXXX70 475 ATEX
Standard tool kit
TE81B080 135 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (1 piece)
Unbraco key for 1/4" screw (1 piece)
Screw driver Unbraco 1/4" (1 piece)
Special tools
TE81B031 95 Pusher for gear frame TD 517-016
5.3.1128
Rotary jet heads TJ MultiJet 65
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
E
TE23M128 7020 64 2 x ø19 0% 288 80 20 337
TE23M130 7020 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M138 7020 64 2 x ø19 0% 288 80 20 337
TE23M140 7020 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M014 7020 56 4 x ø13 0% 288 80 20 268
TE23M015 7020 60 4 x ø14 0% 288 80 20 268 A
F
TD 523-228
F
TD 523-228
5.3.1129
TJ MultiJet 65 Rotary jet heads
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
PPL
Item No.
EUR
Add-on prices
TE23MXXX70 475 ATEX
Standard tool kit
TE81B065 92 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
Unbraco key for 1/4" screw (1 piece)
Screw driver Unbraco 1/4" (1 piece)
Caliper (1 piece)
TD 517-016
Special tools
TE81B031 95 Pusher for gear frame
TE81B032 249 Fixture set for gear frame
Item No. explanation Add-on explanation
TE23MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T175°C Tamp 0°C to +140°C;
Baseefa10ATEX0188X
5.3.1130
Rotary jet heads TJ TZ-750
Product code: 5580 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE22EXXX70 475 ATEX
Standard tool kit
TE81B065 92 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
Unbraco key for 1/4" screw (1 piece)
Screw driver Unbraco 1/4" (1 piece)
Caliper (1 piece)
TD 517-016
Special tools
TE81B031 95 Pusher for gear frame
TE81B032 249 Fixture set for gear frame
Item No. explanation Add-on explanation
TE22EXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T175°C Tamp 0°C to
+140°C; Baseefa10ATEX0188X
Other connection available on request
5.3.1131
This page is intentionally left blank
5.4 Rotating Spray Head
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
TJ SaniMicro Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1134
TJ SaniMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1136
TJ SaniMidget Retractor , A Retractable Rotary Spray Head . . . . . . . . . . . .5.4.1138
TJ SaniMidget SB UltraPure Rotary Spray Head . . . . . . . . . . . . . . . . . . . .5.4.1141
TJ SaniMidget SB 3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1143
TJ MultiMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1145
TJ SaniMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1147
TJ SaniMagnum SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . .5.4.1149
TJ MultiMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1151
TJ SaniMega Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1153
TJ SaniMega SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1155
Price lists
TJ SaniMicro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1157
TJ SaniMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1162
TJ SaniMidget SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1166
TJ SaniMidget Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1168
TJ MultiMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1169
TJ SaniMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1171
TJ SaniMagnum SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1177
TJ MultiMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1178
TJ SaniMega . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1179
TJ SaniMega SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1180
TJ SaniMicro Rotary Spray Head Rotating Spray Head
5.4
ky Low Flow Saves on Water and Chemicals
Alfa Laval TJ SaniMicro Rotary Spray Head
Application
The Toftejorg SaniMicro is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg SaniMicro’s rotating head makes the device suitable for all
industrial cleaning applications, including tanks, reactors, vessels and
other containers ranging from 0.05 to 1 m3, depending on dimensions
and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMicro to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers
all internal surfaces of the vessel.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid AISI 316L (UNS S31603). PTFE*
Wetting radius . . . . . . . . . . . . . . . . Max. 2.5 m
* FDA compliance 21CFR§177.
Impact cleaning radius: . . . . . . . . . . Max. effective 0.6 m
Clip parts . . . . . . . . . . . . . . . . . . . 316
Pressure
Min. tank opening: . . . . . . . . . . . . . 25 mm diameter (DN25)
Working pressure: . . . . . . . . . . . . . 1-3 bar
Recommended pressure: . . . . . . . . . 2 bar
Standard Surface finish:
Spray Pattern exterior: . . . . . . . . . . . . . . . . . . . . Ra 0.5µm
internal: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
5.4.1134
Rotating Spray Head TJ SaniMicro Rotary Spray Head
5.0
80 3
A NF
70
4.0 360°
270°UP
60 A LF
2
NF= 360°,
Flow 3.0 50 Throw 270°UP, 180°D
rate length
40 360° LowFlow LF= 360° LowFlow,
270°UP LowFlow 1 270°UP LowFlow
2.0
30 180°D
B NF
LF
20 B
1.0
0
4100-0001
4100-0000
1 2 3 bar 1 2 3 bar
Dimensions (mm)
t
E
F
A
A
A
4100-0003
4100-0002
4100-0004
B B
B
TH ID OD x t
3/8" Rp (BSP) ISO: ø17.4 mm ISO: ø17.2 x 1 mm
3/8" NPT DIN Range 1: ø18.2 mm DIN Range 1: ø18 x 1 mm
BPE US / DIN Range 2 : ø19.2 mm DIN Range 2: ø19 x 1.5 mm
BPE US: ø19.05 x ø1.65 mm
Type A B E F G
Tread 62 ø25 11
Clip-on 62 ø25 11 5.9 ø3.6
Weld-on 77.500 ø25
5.4.1135
TJ SaniMidget Rotary Spray Head Rotating Spray Head
5.4
ky Sanitary, Low-Flow Cleaning
Alfa Laval TJ SaniMidget Rotary Spray Head
Application
The Toftejorg SaniMidget is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to sanitary applications, can be used in
tanks ranging from 0.1 to 10 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMidget to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Wetting radius: . . . . . . . . . . . Max. 3 m AISI 316L (UNS S31603). PTFE*
Impact cleaning radius: . . . . . Max. effective 1.4 m * FDA compliance 21CFR§177.
Clip parts . . . . . . . . . . . . . . 316
Pressure
Working pressure: . . . . . . . . 1-3 bar
Standard Surface finish:
Recommended pressure: . . . . 2 bar
exterior: . . . . . . . . . . . . . . . Ra 0.5µm
Spray Pattern internal: . . . . . . . . . . . . . . . Ra 0.8µm
5.4.1136
Rotating Spray Head TJ SaniMidget Rotary Spray Head
4101-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
180°D
75
Flow rate 180°D Throw length
4 2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4101-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5 m3/h.
Dimensions (mm)
t
E
F
A
A
4101-0002
4101-0003
4101-0004
B
B
B
TH ID OD x t
3/4”Rp (BSP) ISO: ø25.3 mm ISO: ø25 x 1.2 mm
3/4” NPT BPE US: ø25.7 mm BPE US: ø25.4 x 1.65 mm
DIN Range 1: ø28.3 mm DIN Range 1: ø28 x 1 mm
DIN Range 2: ø29.3 mm DIN Range 2: ø29 x 1.5 mm
Type A B C E F G
Thread 102 ø45 30 10
Clip-on 133.5 ø45 30 15 ø4
Weld-on 120.5, 500, 1000 ø45
5.4.1137
TJ SaniMidget Retractor Rotating Spray Head
5.4
ky Does not interfere with production
Alfa Laval TJ SaniMidget Retractor, A Retractable Rotary Spray Head
Application
The Toftejorg SaniMidget Retractor is installed where fully automated
and validated cleaning can assure higher productivity due to less
cleaning time in e.g. spray drying applications within the food,
ingredients and pharmaceutical industry. Larger ducts, channels,
cyclones, chambers, complexed reactors, vent lines etc. can
therefore be cleaned to the highest standards with no manual or
semi automated interference, and avoiding any product carry over or
hazardous incidents.
Working principle
The Toftejorg SaniMidget Retractor is available with two styles of
retracting mechanisms: Pneumatic Driven, which uses air pressure to
extend and retract the cleaning head, and Media Driven, which uses
the pressure of the cleaning media to extend the cleaning head and an
integrated spring to retract it. The Rotary Spray Head creates a fan of
fluid in a swirling pattern. The distribution pattern of the cleaner head
generates a vibrating impact as well as cascading flow coverage of
all internal surfaces of the tank.
5.4.1138
Rotating Spray Head TJ SaniMidget Retractor
Spray Pattern
5.4
270° up
Standard Design
The Toftejorg SaniMidget Retractor is available in three stroke lengths:
100 mm, 150 mm and 250 mm, in either pneumatic- or media-driven
versions.
Flow Rate Cleaning Radius
A/S + A/A A/S + A/A
m
M/S M/S
m³/h m
4101-0009
10 4
270ºU
A
9 270°U
8 3
7
Flow rate Throw length
6 2
B
5 270°U
4
1
4101-0008
1 2 3 4 5 6 bar
1 2 3 4 5 6 bar
Dimensions (mm)
5
M/S & A/S
Stroke A B C D E F G H Weight
100 100 505 605 133 ø76.1 ø85 7 60.5 5.0 kg
150 150 635 785 183 ø76.1 ø85 7 60.5 5.5 kg
3 4 250 250 895 1145 283 ø76.1 ø85 7 60.5 6.4 kg
A/A
Stroke A B C D E F G H Weight
100 100 435 535 133 ø76.1 ø85 7 60.5 5.6 kg
B
H
D
1
A
4101-0010
5.4.1139
TJ SaniMidget Retractor Rotating Spray Head
G
2. Cleaning media
5.4 1" Clamp ISO 2852
3. Air supply - pneumatic driven only 4101-0011
E F
ISO 228-G 1/8
3” Clamp ISO 2852 3” ISO 2037/US DN80 DIN 11.850
4. Option
Magnetic sensor
5. Adjustable valve - media driven only
5.4.1140
Rotating Spray Head TJ SaniMidget SB UltraPure Rotary Spray Head
Application
The Toftejorg SaniMidget SB UltraPure Rotary Spray Head is with its
3A approval, preliminary designed for the dairy industry with respect
to self-cleaning, self-draining and inspectability. Its novel patent
pending one-clip assembly offers easy installation, disassembly
and inspection without compromising cleanability or drainability.
Sizing/selection and installation drawings are available. Contact Alfa
Laval for recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB
UltraPure to rotate, with fans of water laid out in a swirling pattern on
the entire perimeter exposed to the spray pattern. This generates a
vibrating impact in the 270° upward pattern and a dynamic cascading
flow that covers internal surfaces of the tank, vessel or reactor. The
SaniMidget SB UltraPure is designed according to EHEDG and the
design meets the requirements of 3-A standards.
Connections
- Weld-on: 1” ISO 2037, or DN25 DIN11850-R1, or 1” BPE US
360° 270° up - Clip-on: 1” BPE US
Clip-on options
Standard Design Easy-on/off clip (ø4.0 mm). (Clip needed for both clip-on and weld-on
The SaniMidget SB UltraPure can be supplied with 3.1 certificates for versions to assemble the machine)
metallic parts and FDA conformity and USP Class IV on non-metallic
parts.
Certificates
2.2 material certificate and EHEDG
As add-on: Q-doc, Q-doc incl. FAT & SAT and ATEX.
O C T O B E R 2008
5.4.1141
TJ SaniMidget SB UltraPure Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
12
30
A
Throw 3 10 Throw
Flow B Flow A
length length
rate 5 rate 8
20 (radius) (radius)
[m3/h] [USgpm]
[m] 2 [ft.]
6
10 B 4
1
2
0 4114-0009 0 0 4114-0010 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m 3/h.
Note:
The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure
drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1142
Rotating Spray Head TJ SaniMidget SB 3-A Rotary Spray Head
Application
The Toftejorg SaniMidget SB 3-A Rotary Spray Head is preliminary
designed for the pharmaceutical industry with respect to self-cleaning,
self-draining and inspectability. Its novel patent pending one-clip
assembly offers easy installation, disassembly and inspection
without compromising cleanability or drainability. Sizing/selection
and installation drawing are available. Contact Alfa Laval for
recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB 3-A
to rotate, with fans of water laid out in a swirling pattern on the entire
perimeter exposed to the spray pattern. This generates a vibrating
impact in the 270° upward pattern and a dynamic cascading flow that
covers internal surfaces of the tank, vessel or reactor. The SaniMidget
SB 3-A is designed according to EHEDG and GMP Guidelines.
Temperature
Max. working temperature: . . . 95°C
Max. ambient temperature: . . . 150°C
Certificates
2.2 material certificate and EHEDG and 3-A
As add-on: 3.1 material certificate and ATEX.
O C T O B E R 2008
5.4.1143
TJ SaniMidget SB 3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
A 12
B 30
3 A 10 Throw
Throw
Flow Flow
length length
rate 5 rate 8
20 (radius) (radius)
[m3/h] [USgpm]
[m] 2 [ft.]
6
10 B 4
1
2
0 4114-0007 0 0 4114-0008 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m 3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1144
Rotating Spray Head TJ MultiMidget Rotary Spray Head
Application
The Toftejorg MultiMidget is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMidget’s rotating head makes the device suitable for
all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 0.1 m3 to 10 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMidget to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers all
internal surfaces of the vessel. The MultiMidget are designed to be
installed in any given angle.
Connections
360° 270° up 180° down - Thread: 1/2” or 3/4” Rp (BSP) or NPT
- Weld-on: 1” ISO 2037 or DN25 DIN11850-R2
- Clip-on: 1” ISO 2037
Standard Design
As standard documentation, the Toftejorg MultiMidget can be supplied
with a “Declaration of Conformity” for material specifications.
Certificates
2.1 material certificate.
5.4.1145
TJ MultiMidget Rotary Spray Head Rotating Spray Head
4102-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
75 180°D
Flow rate Throw length
4 180°D
2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4102-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5m3/h.
t
G
D
E
F
A
A
4102-0002
4102-0003
B
4102-0004
B
TH ID OD x t
1/2" Rp (BSP) ISO : ø25.3 mm Welded on pipe
3/4" Rp (BSP) ISO: ø25 x 1.6 mm
1/2" NPT DIN Range 2: ø29 x 1.5 mm
3/4" NPT
Type A B C D E F G
Tread 137(BSP), 150(NPT) ø45 32 12(BSP) 25(NPT) 9(BSP) 22.5(NPT)
Clip-on 155 ø45 30 15 ø4.2
Weld-on 500 ø45
5.4.1146
Rotating Spray Head TJ SaniMagnum Rotary Spray Head
Application
The Toftejorg SaniMagnum is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to sanitary applications, can be used in
tanks ranging from 5 m3 to 50 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMagnum to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
Temperature
Standard Design Max. working temperature: . . . . . . . . 95°C
As standard documentation, the Toftejorg SaniMagnum can be Max. ambient temperature: . . . . . . . . 140°C
supplied with a “Declaration of Conformity” for material specifications Weight
or 3.1 certification for metallic parts. Conformity of Declaration ATEX Thread and clip-on: . . . . . . . . . . . . . 0.76 kg
directive 94/9/EC available on request. The device is available in On pipe: . . . . . . . . . . . . . . . . . . . 0.97/1.52 kg
hastelloy C22 (balls in hastelloy C276) with 3.1 certification for metallic
parts. ATEX approved, Category 1 for installation in zone 0/20. Connections
- Thread: 1 1/4” or 1 1/2” Rp (BSP) or NPT
Certificates - Weld-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R2, or 1 1/2”
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX. or 2” BPE US
. - Clip-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R1 or R2, or 1
1/2” or 2” BPE US
5.4.1147
TJ SaniMagnum Rotary Spray Head Rotating Spray Head
4103-0001
350
20 B 360° Low- 180° Down
A 300 Flow/270°UP 4
LowFlow/180° Down
A2 270° UP LowFlow Wetting
15 250
Flow Throw A1 360° LowFlow
3
rate B length
200 A2 B1 360°/270° UP Impact
10 180° Down cleaning
150 B1
2 B2 270° UP LowFlow Impact
B2 360° LowFlow cleaning
4103-0005
100
5
1
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
For Clip-on models, the flow rate is increased by approx. 1.5 m3/h
Dimensions (mm)
t
E
F
A
A
4103-0002
A
4103-0003
4103-0004
TH ID OD x t
1 1/4” (BSP) ID 1: 1½” ø38.4 mm ISO ø38 x 1.2 mm
1 1/4” NPT ID 2: 2” ø51.3 mm BPE US ø38.1 x 1.65 mm
1½" (BSP) DIN Range 1 ø40.4 mm BPE US ø50.8 x 1.65 mm
1½" NPT DIN Range 2 ø41.4 mm DIN Range 1 ø40 x 1 mm
DIN Range 2 ø41 x 1.5 mm
Type A B C E F G
Tread 130 ø65 44 10
Clip-on 157 ø65 30 15 ø4.2
Weld-on 157, 500, 1000 ø65
5.4.1148
Rotating Spray Head TJ SaniMagnum SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMagnum SB Rotary Spray Head is
designed with respect to Self-Cleaning, Self-Draining and Inspectability.
Its novel patented One-clip assembly offers easy installation,
disassembly and inspection without compromising cleanability and
drainability. The Toftejorg SaniMagnum SB is an efficient replacement
for the traditional Static Spray Ball as it offers liquid impact on the
entire tank wall that lies within the spray pattern – a 270°U or a 360°
pattern; both at a lower flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the head of the Toftejorg
SaniMagnum SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metalic parts: . . . . . . . . . . . . . . . . . 316L
Wetting radius: . . . . . . . . . . . . . . . . Max. 4.5 m Non-metallic parts: . . . . . . . . . . . . . PEEK 450G
Impact cleaning radius: . . . . . . . . . . Max. 2.4 m Surface finish: . . . . . . . . . . . . . . . . Ra 0.8 µm
Steam or gas (air): . . . . . . . . . . . . . Not supported – contact AL
Temperature
Pressure Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 1-3 bar Max. ambient temperature: . . . . . . . . 150°C
Recommended pressure: . . . . . . . . . 2 bar
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 1½” BPE US, 1½” ISO 2037
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up Clip
Easy-on/off clip (ø4.0 mm)
Standard Design Clip needed for both clip-on and weld-on versions to assemble
The Toftejorg SaniMagnum SB can be supplied with 3.1 Certificates the machine.
for metallic parts and 3-A Conformity* on its plastic part.
Recommended tank size: . . . . . . . . 23-68 m3
*Implies that the material complies with FDA 21CFR.
Sizing/selection and installation drawing are available. Contact Alfa
Laval for recommendations.
Certificates
2.2 Material Certificate and EHEDG and 3-A
As add-on: 3.1 Material Certificate and ATEX.
O C T O B E R 2008
5.4.1149
TJ SaniMagnum SB/3-A Rotary Spray Head Rotating Spray Head
5 20 4
1
10 2
0 4103-0008 0 0 4103-0009 0
0 1 2 3 0 1 2 3
Inlet pressure Inlet pressure
A = 360° - B = 270° A = Wetting - B = Impact Cleaning
For Clip-on models, the flow rate is increased by approx. 1.5 m 3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
t
E
G
A
A
4113-0000
4113-0001
B B
Dimensions (mm)
Type A B E G ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Sanitary Standard 78-01 if installed according to the user manual.
5.4.1150
Rotating Spray Head TJ MultiMagnum Rotary Spray Head
Application
The Toftejorg MultiMagnum is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMagnum’s rotating head makes the device suitable
for all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 5 m3 to 50 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMagnum to rotate, and the fan-shaped jets lay out a swirling
pattern throughout the tank or reactor. This generates the impact
needed for the efficient removal of residual product; the cascading
flow covers all internal surfaces of the vessel. The MultiMagnum are
designed to be installed in any given angle.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid Inlet connections/Balls: .. . . . . . . . . 316 (UNS S31600)
Wetting radius: . . . . . . . . . . . . . . . . Max. 3 m Bearing race parts: . . ... . . . . . . . . Duplex steel (UNS S31803)
Impact cleaning radius: . . . . . . . . . . Max. effective 2 m Head: . . . . . . . . . . . ... . . . . . . . . 316 (UNS S31603)
Pressure Standard Surface finish: .. . . . . . . . . Ra 0.8µm exterior/ Ra 0.8µm
Working pressure: . . . . . . . . . . . . . 1-3 bar internal
Recommended pressure: . . . . . . . . . 2 bar
Standard Surface finish:
Spray Pattern exterior: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
internal: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
5.4.1151
TJ MultiMagnum Rotary Spray Head Rotating Spray Head
4104-0001
m³/h l/min
20
5.4
A A: 360° A: 360°
300
270° UP A 270° UP
3
180° Down
15 250
100
5
4104-0000
0 0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (mm)
Thread Weld-on
OD
ID
t
C
E
D
A
A
4104-0003
4104-0002
B B
TH OD x t
1 1/4” Rp (BSP) Welded on
pipe
1 1/4” NPT ISO: ø38 x 1.6 mm
DIN Range 2: ø41 x 1.5 mm
Type A B C D E
Thread 183 ø65 46 16 15
Weld-on 1000 ø65
5.4.1152
Rotating Spray Head TJ SaniMega Rotary Spray Head
Application
The Toftejorg SaniMega rotary spray head provides a controlled
rotating fan impact cleaning action. It is an automatic device with an
optimised design for effective distribution of cleaning media. The
Toftejorg SaniMega is suitable in processing and storage tanks ranging
from 50 to 350 m3. It is particularly suited to vertical storage tanks in
the food, brewing and other beverage industries where a scrubbing
effect is needed to clean at the fill level.
Working principle
The flow of the cleaning media causes the gear unit to rotate the body
of the cleaning head. The resulting fan impact jet provides a swirling
action down the tank wall.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S31603), PEEK, EPDM
Effective cleaning radius: . . . . . . . . . 3 m
Standard connection: . . . . . . . . . . . Inlet: 2” ISO clamp
Pressure Tank: 3” ISO clamp
Working pressure: . . . . . . . . . . . . . 2-4 bar Standard downpipe length: . . . . . . . . 1,200 mm
Recommended pressure: . . . . . . . . . 3 bar Min. tank opening: . . . . . . . . . . . . . ø72.5 mm
Spray Pattern
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 0.8µ
Non product contact parts: . . . . . . . . Ra 1.6µm
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. sterilisation temperature: . . . . . . 140°C
270° up
Max. ambient temperature: . . . . . . . . 140°C
Standard Design
Downpipe length 1,200 mm. CIP inlet connection 2” clamp. Tank
connection 3” clamp. As standard documentation, the Toftejorg Weight: . . . . . . . . . . . . . . . . . . . . 6 kg
SaniMega can be supplied with a “Declaration of Conformity” for Options
material specifications. A. Rotation sensor
Certificates B. Counter parts to the standard clamp connections, including gaskets
2.1 material certificate. and clamp rings
5.4.1153
TJ SaniMega Rotary Spray Head Rotating Spray Head
5.4
30 500 270° UP
B
450
4105-0000
A
25
400
C D K
350
20
E
300
4105-0002
J 15
2 3 4 bar
Inlet pressure
Rotating speed
RPM
A
7
270° UP
B
6
4105-0001
5
H
F
G
4105-0003
2 3 4 bar
Inlet pressure
A B C D E F G H J K
116 144
1505 1200 86.5* 120.5* 220** ø65 ø72 53 76.2 50.8
5.4.1154
Rotating Spray Head TJ SaniMega SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMega SB Rotary Spray Head is designed
with respect to Self-Cleaning, Self-Draining and Inspectability. Its novel
patented One-clip assembly offers easy installation, disassembly and
inspection without compromising cleanability and drainability. The
Toftejorg SaniMega SB is an efficient replacement for the traditional
Static Spray Ball as it offers liquid impact on the entire tank wall that
lies within the spray pattern – a 270°U or a 360° pattern; both at a
lower flow and high flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the spray head of the Toftejorg
SaniMega SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metallic parts: . . . . . . . . . . . . . . . . AISI 316L
Wetting radius . . . . . . . . . . . . . . . . Max. 6 m Non-metallic parts: . . . . . . . . . . . . . PEEK 450G
Impact cleaning radius: . . . . . . . . . . Max. 3 m
Surface finish: . . . . . . . . . . . . . . . . Ra 0.8µm
Steam or gas (air): . . . . . . . . . . . . . Not supported – contact AL
Temperature
Pressure
Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 1-4 bar
Max. ambient temperature: . . . . . . . . 150°C
Recommended pressure: . . . . . . . . . 2-3 bar
Spray Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 0.61 kg
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up
Clip
Standard Design Easy-on/off clip (ø5.0 mm)
The Toftejorg SaniMega SB can be supplied with 3.1 Certificates for
Clip needed for both clip-on and weld-on versions to assemble
metallic parts and 3-A Conformity* on its plastic part.
the machine.
*Implies that the material complies with FDA 21CFR.
Recommended tank size: . . . . . . . . 68-227 m3
Certificates
2.2 Material Certificate and EHEDG and 3-A.
As add-on: 3.1 Material Certificate and ATEX.
O C T O B E R 2008
5.4.1155
TJ SaniMega SB/3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 50 0 10 20 30 40 50
5.4 45 6
190
40 180 18
170 A
160 5 16
35 B
150
A 140 14
30 130 4
B 120 Flow Throw 12 Throw
Flow 25 110
100 rate length C 10 length
rate 3
C 90 [US- (radius) (radius)
[m3/h] 20
80 gpm] [m] D 8 [ft.]
15 70
60 2
6
50
10 40 2
30 1
5 20 2
10
0 4105-0006 0 0 4105-0007 0
0 1 2 3 4 0 1 2 3 4
Inlet pressure [psi] Inlet pressure [psi]
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
G
t
E
A
A
4112-0000
4112-0001
B B
Dimensions (mm)
Type A B G E ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Sanitary Standard 78-01 if installed according to the user manual.
5.4.1156
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
Add-on prices
TE14XXXX91 393 Q-doc.
TE14XXXX71 225 ATEX
TE14XXXX81 618 ATEX + Q-doc.
TE14XXXX51 1200 Q-doc. incl. FAT - SAT
TE14XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1157
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
5.4
TD 523-174_1
Add-on prices
TE14FXXX81 225 ATEX + Q-doc.
TE14FXXX51 806 Q-doc. incl. FAT - SAT
TE14FXXX61 1031 Q-doc. incl. FAT - SAT + ATEX
5.4.1158
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1159
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1160
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
E
TE14B00301 675 2.6 270° up 21 62 25 11
TE14B00401 675 1.6 270° up low flow 21 62 25 11
TE14B00201 675 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D00001 4506 2.7 360° 21 62 25 11
TE14D00101 4506 1.6 360° low flow 21 62 25 11
4100-0005
TE14D00301 4505 2.6 270° up 21 62 25 11
TE14D00401 4505 1.6 270° up low flow 21 62 25 11
TE14D00201 4505 1.6 180° down 21 62 25 11
B
E
TE14B01301 675 2.6 270° up 21 62 25 11
TE14B01401 675 1.6 270° up low flow 21 62 25 11
TE14B01201 675 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D01001 4506 2.7 360° 21 62 25 11
TE14D01101 4505 1.6 360° low flow 21 62 25 11
4100-0005
TE14D01301 4505 2.6 270° up 21 62 25 11
TE14D01401 4505 1.6 270° up low flow 21 62 25 11
TE14D01201 4505 1.6 180° down 21 62 25 11
B
Add-on prices
TE14XXXX91 393 Q-doc
TE14XXXX71 225 ATEX
TE14XXXX81 618 ATEX + Q-doc
TE14XXXX51 1200 Q-doc. incl. FAT - SAT
TE14XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. Ex II 1 GD c
T140°C; Baseefa04ATEX0357X
Qualification Documentation includes:
- Q-doc: 3.1 , USP Class VI, FDA, TSE and QC Declaration of Conformity
Q-doc + -RS, Requirement Specification
FAT-SAT -DS, Design specification incl. Traceability Matrix
-FAT, Factory acceptance Test incl. IQ and OQ
-SAT, Site Acceptance Test protocol incl. IQ and OQ for End-User Execution
5.4.1161
TJ SaniMidget Rotating Spray Head
Product code 5542 Surface finish: Semi Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h A B E F G ID Clip-on (1” ISO 2037)
TE10B10001 686 6 360° 133.5 45 30 15 4.2 25.3
TE10B13001 686 6.5 270° up 133.5 45 30 15 4.2 25.3
Hastelloy C22
TE10D10001 4658 6 360° 133.5 45 30 15 4.2 25.3
TE10D13001 4658 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX91 393 Q-doc
TE10XXXX71 225 ATEX
TE10XXXX81 618 ATEX + Q-doc
TE10XXXX51 1200 Q-doc. incl. FAT - SAT
TE10XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1162
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless steel m 3/h A B E E G ID Clip-on (1” ISO 2037)
TE10F10091 1653 6 360° 133.5 45 30 15 4.2 25.3
TE10F13091 1653 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX81 618 ATEX + Q-doc.
TE10XXXX51 1200 Q-doc. incl. FAT - SAT
TE10XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1163
TJ SaniMidget Rotating Spray Head
Product code: 5542 Surface finish: Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h OD x t A B Weld-on (1" ISO 2037)
TE10B20201 686 5.5 360° 25 x 1.2 120.5 45
TE10B23201 686 6 270° up 25 x 1.2 120.5 45
TE10B22201 686 3.5 180° down 25 x 1.2 120.5 45
TE10B20001 802 5.5 360° 25 x 1.2 500 45
TE10B23001 802 6 270° up 25 x 1.2 500 45
TE10B22001 802 3.5 180° down 25 x 1.2 500 45
TE10B20101 910 5.5 360° 25 x 1.2 1000 45
TE10B23101 910 6 270° up 25 x 1.2 1000 45
TE10B22101 910 3.5 180° down 25 x 1.2 1000 45
TD 523-028_1
Hastelloy C22
TE10D20201 4658 5.5 360° 25 x 1.2 120.5 45
TE10D23201 4658 6 270° up 25 x 1.2 120.5 45
TE10D22201 4658 3.5 180° down 25 x 1.2 120.5 45
Stainless Steel Weld-on (DN25 DIN11850-R2)
TE10B20401 686 5.5 360° 29 x 1.5 120.5 45
TE10B23401 686 6 270° up 29 x 1.5 120.5 45
TE10B22401 686 3.5 180° down 29 x 1.5 120.5 45
TE10B20501 802 5.5 360° 29 x 1.5 500 45
TE10B23501 802 6 270° up 29 x 1.5 500 45
TE10B22501 802 3.5 180° down 29 x 1.5 500 45
TE10B20601 910 5.5 360° 29 x 1.5 1000 45
TE10B23601 910 6 270° up 29 x 1.5 1000 45
TE10B22601 910 3.5 180° down 29 x 1.5 1000 45
TD 523-028_1
Hastelloy C22
TE10D20401 4658 5.5 360° 29 x 1.5 120.5 45
TE10D23401 4658 6 270° up 29 x 1.5 120.5 45
TE10D22401 4658 3.5 180° down 29 x 1.5 120.5 45
Stainless Steel Weld-on (1" ASME BPE)
TE10B20301 686 5.5 360° 25.4 x 1.65 120.5 45
TE10B23301 686 6 270° up 25.4 x 1.65 120.5 45
TE10B22301 686 3.5 180° down 25.4 x 1.65 120.5 45
TE10B20701 802 5.5 360° 25.4 x 1.65 500 45
TE10B23701 802 6 270° up 25.4 x 1.65 500 45
TE10B22701 802 3.5 180° down 25.4 x 1.65 500 45
TE10B20801 910 5.5 360° 25.4 x 1.65 1000 45
TE10B23801 910 6 270° up 25.4 x 1.65 1000 45
TE10B22801 910 3.5 180° down 25.4 x 1.65 1000 45
TD 523-028_1
Hastelloy C22
TE10D20301 4658 5.5 360° 25.4 x 1.65 120.5 45
TE10D23301 4658 6 270° up 25.4 x 1.65 120.5 45
TE10D22301 4658 3.5 180° down 25.4 x 1.65 120.5 45
Add-on prices
TE10XXXX91 393 Q-doc.
TE10XXXX71 225 ATEX
TE10XXXX81 618 ATEX + Q-doc.
TE10XXXX51 1200 Q-doc. incl. FAT - SAT
TE10XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1164
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: Bright
5.4
Add-on prices
TE10XXXX91 393 Q-doc.
TE10XXXX71 225 ATEX
TE10XXXX81 618 ATEX + Q-doc.
TE10XXXX51 1200 Q-doc. incl. FAT - SAT
TE10XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
5.4.1165
TJ SaniMidget SB Rotary Spray Head Rotating Spray Head
Product code : 5545 (3-A version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10200 814 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE16BXXX90 393 3.1 Material Certificate is included.
TE16BXXX70 225 ATEX+2.2
TE16BXXX80 618 ATEX+3.1
Documentation specification Explanation to Add-on
TE16BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
TE16BXXX80 3.1 Material certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
5.4.1166
Rotating Spray Head TJ SaniMidget SB Rotary Spray Head
Product code: 5547 (UltraPure version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10295 1297 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX95 0 Standard, Q-doc, 3.1 Material Certificate is included
TE16BXXX85 225 ATEX+Q-doc, 3.1 Material Certificate is included.
TE16BXXX55 1200 Q-doc, 3.1 Incl. Qualification Package FAT-SAT
TE16BXXX65 1424 1343ATEX+Q-doc, 3.1 Incl. Qualification Package FAT-SAT
Documentation specification Explanation to Add-on
TE16BXXX95 Standard, Q-doc, 3.1 Material Certificate is included
-EN 10204 type 3.1 Inspection Certificate
-USP Class VI certificate
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
TE16BXXX85 Q-doc, 3.1 Material Certificate is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
5.4.1167
TJ SaniMidget Retractor Rotating Spray Head
Product code: 5471 Surface treatment: Semi bright
5.4
PPL
Item No. Flow at 3 bar Dimension (mm) Connection
EUR
Media extend - spring Clamp x clamp (1” x 3”
m 3/h Inlet/Tank A C D E F
retract (MS) ISO 2852)
TE75M030 4684 7.3 1" / 3" 505 133 60.5 100 46
TE75M031 4901 7.3 1" / 3" 635 183 60.5 150 46
TE75M032 5131 7.3 1" / 3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M130 4197 7.3 1" / 3" 435 133 60.5 100 46
TE75M131 4414 7.3 1" / 3" 535 183 60.5 150 46
TE75M132 4644 7.3 1" / 3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M230 4684 7.3 1" / 3" 505 133 60.5 100 46
TE75M231 4854 7.3 1" / 3" 635 183 60.5 150 46
TE75M232 5081 7.3 1" / 3" 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x DN85 DIN11850)
TE75M000 4684 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M001 4901 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M002 5131 7.3 1" / ø85 mm 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M100 4197 7.3 1" / ø85 mm 435 133 60.5 100 46
TE75M101 4414 7.3 1" / ø85 mm 535 183 60.5 150 46
TE75M102 4644 7.3 1" / ø85 mm 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M200 4684 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M201 4903 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M202 5131 7.3 1" / ø85 mm 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x 3” ISO 2037/US)
TE75M010 4684 7.3 1" / ø3" 505 133 60.5 100 46
TE75M011 4901 7.3 1" / ø3" 635 183 60.5 150 46
TE75M012 5131 7.3 1" / ø3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M110 4197 7.3 1" / ø3" 435 133 60.5 100 46
TE75M111 4414 7.3 1" / ø3" 535 183 60.5 150 46
TE75M112 4644 7.3 1" / ø3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M210 4684 7.3 1" / ø3" 505 133 60.5 100 46
TE75M211 4903 7.3 1" / ø3" 635 183 60.5 150 46
TE75M212 5131 7.3 1" / ø3" 895 283 60.5 250 46
Sensor:
TE75M305 Stroke sensor Standard (1 pc.)
TE75M30470 436 Stroke sensor with ATEX (1 pc)
Add-on price
TE75MXXX90 596 3.1
TE75MXXX70 262 ATEX
TE75MXXX80 858 ATEX + 3.1
TE75MXXXX2 1170 FFKM seal (Product contact affected)
Item No. explanation Add-on explanation
TE75MXXX 0 2.2 Material Certification is included (standard)
- Declaration of conformity EN 10204, Sub clause 2.2 test report
TE75MXXX90 0 3.1 Material Certification is included
- EN 10204 type 3.1 inspection certificate
TE75MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. EX II 1 GD c T188°C Tamp 0°C to 150°C;
Baseefa11ATEX0051X
5.4.1168
Rotating Spray Head TJ MultiMidget
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h OD/ID x t A B Weld-on (1" ISO 2037)
TE10M200 870 5.5 360° 25/22.6 x 1.2 500 45
TE10M220 870 3.5 180° down 25/22.6 x 1.2 500 45
TE10M230 870 6 270° up 25/22.6 x 1.2 500 45
5.4.1169
TJ MultiMidget Rotating Spray Head
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h A B C D E Thread (½" Rp-female (BSP))
TE10M000 754 5.5 360° 137 45 32 12 9
TE10M020 754 3.5 180° down 137 45 32 12 9
TE10M030 754 6 270° up 137 45 32 12 9
5.4.1170
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1171
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
5.4
Add-on prices
TE11XXXX81 618 ATEX + Q-doc.
TE11XXXX51 1200 Q-doc. incl. FAT - SAT
TE11XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1172
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B221 1338 10 180° down 38 x 1.2 1000 65
Hastelloy C22
TE11D202 7969 15 360° 38 x 1.2 157 65
TE11D242 7969 9.5 360° low flow 38 x 1.2 157 65
TE11D232 7969 15 270° up 38 x 1.2 157 65
TE11D248 7969 9.5 270° up low flow 38 x 1.2 157 65
TE11D222 7969 10 180° down 38 x 1.2 157 65
Stainless Steel Weld-on (1½" ISO 2037/ASME BPE tube)
TE11B252 1041 15 360° 38.1 x 1.65 157 65
TE11B262 1041 9.5 360° low flow 38.1 x 1.65 157 65
TE11B282 1041 15 270° up 38.1 x 1.65 157 65
TE11B292 1039 9.5 270° up low flow 38.1 x 1.65 157 65
TE11B272 1041 10 180° down 38.1 x 1.65 157 65
TE11B250 1338 15 360° 38.1 x 1.65 1000 65
TE11B260 1338 9.5 360° low flow 38.1 x 1.65 1000 65
TE11B280 1338 15 270° up 38.1 x 1.65 1000 65
TE11B290 1338 9.5 270° up low flow 38.1 x 1.65 1000 65
TD 523-020_1
TE11B270 1338 10 180° down 38.1 x 1.65 1000 65
Hastelloy C22
TE11D252 7969 15 360° 38.1 x 1.65 157 65
TE11D262 7969 9.5 360° low flow 38.1 x 1.65 157 65
TE11D282 7969 15 270° up 38.1 x 1.65 157 65
TE11D292 7969 9.5 270° up low flow 38.1 x 1.65 157 65
TE11D272 7969 10 180° down 38.1 x 1.65 157 65
Add-on prices
TE11XXXX91 393 Q-doc.
TE11XXXX71 225 ATEX
TE11XXXX81 618 ATEX + Q-doc.
TE11XXXX51 1200 Q-doc. incl. FAT - SAT
TE11XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1173
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B271 1338 10 180° down 50.8 x 1.65 1000 65
Hastelloy C22
TE11D253 7969 15 360° 50.8 x 1.65 157 65
TE11D263 7969 9.5 360° low flow 50.8 x 1.65 157 65
TE11D283 7969 15 270° up 50.8 x 1.65 157 65
TE11D293 7969 9.5 270° up low flow 50.8 x 1.65 157 65
TE11D273 7969 10 180° down 50.8 x 1.65 157 65
Stainless Steel OD x t A B Weld-on (DN40 DIN11850-R2)
TE11B204 1041 15 360° 41 x 1.5 157 65
TE11B244 1041 9.5 360° low flow 41 x 1.5 157 65
TE11B234 1041 15 270° up 41 x 1.5 157 65
TE11B249 1041 9.5 270° up low flow 41 x 1.5 157 65
TE11B224 1041 10 180° down 41 x 1.5 157 65
TE11B205 1338 15 360° 41 x 1.5 1000 65
TE11B245 1338 9.5 360° low flow 41 x 1.5 1000 65
TE11B225 1338 15 270° up 41 x 1.5 1000 65
TE11B235 1338 9.5 270° up low flow 41 x 1.5 1000 65
TD 523-020_1
TE11B215 1338 10 180° down 41 x 1.5 1000 65
Hastelloy C22
TE11D204 7969 15 360° 41 x 1.5 157 65
TE11D244 7969 9.5 360° low flow 41 x 1.5 157 65
TE11D234 7969 15 270° up 41 x 1.5 157 65
TE11D249 7969 9.5 270° up low flow 41 x 1.5 157 65
TE11D224 7969 10 180° down 41 x 1.5 157 65
Add-on prices
TE11XXXX91 393 Q-doc.
TE11XXXX71 225 ATEX
TE11XXXX81 618 ATEX + Q-doc.
TE11XXXX51 1200 Q-doc. incl. FAT - SAT
TE11XXXX61 1424 Q-doc. incl. FAT - SAT + ATEX
5.4.1174
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1175
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1176
Rotating Spray Head TJ SaniMagnum SB Rotary Spray Head
Product code: 5468 Surface finish: 0.8µm Ra machined
5.4
G
E
TE17B13200 1195 12.7 270° UP 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
TE17B10200 1195 13.2 360° 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
4113-0002
B
3-A m³/h A B OD t Weld-on
TE17B23200 1195 12.1 270° UP 138.9 ø54.7 ø38.0 1.20 1½" ISO 2037 OD
TE17B20200 1195 12.6 360° 138.9 ø54.7 ø38.0 1.20 1½" ISO 2037 t
TE17B23300 1195 12.1 270° UP 138.9 ø54.7 ø38.1 1.63 1½" BPE US
TE17B20300 1195 12.6 360° 138.9 ø54.7 ø38.1 1.63 1½" BPE US
4113-0003
B
Add-on prices
TE17BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE17BXXX90 393 3.1 Material certifiaction is included
TE17BXXX70 225 ATEX+2.2
TE17BXXX80 618 ATEX+3.1
Documentation specification Explanation to Add-on
TE17BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
TE17BXXX80 3.1 Material certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
5.4.1177
TJ MultiMagnum Rotating Spray Head
Product code: 5473 Surface finish: Semi Bright
5.4
5.4.1178
Rotating Spray Head TJ SaniMega
Product code: 5474 Surface finish: Semi Bright
5.4
Sensor:
TE12A305 710 Rotation sensor with 2 metres cable
5.4.1179
TJ SaniMega SB Rotary Spray Head Rotating Spray Head
Product code: 5469 Surface finish: 0.8µm Ra machined
5.4
PPL Flow at
Item No. EUR 3 bar Spray pattern Dimension (mm) Connection
3-A m³/h A B E G ID Clip-on
TE18B13200 1568 25.1 270° UP 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US ID
G
TE18B10200 1568 25.1 360° 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
E
TE18B15200 1568 270° UP HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
TE18B14200 1568 360° HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
4112-0000
B
3-A m³/h A B OD t Weld-on
TE18B23300 1568 24.2 270° UP 141.6 ø67.4 ø50.8 1.20 2" BPE US OD
TE18B20300 1568 24.2 360° 141.6 ø67.4 ø50.8 1.20 2" BPE US t
TE18B29300 1959 270° UP HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
TE18B26300 1568 360° HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
4112-0003
B
Add-on prices
TE18BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE18BXXX90 393 3.1 Material certifiaction is included
TE18BXXX70 225 ATEX+2.2
TE18BXXX80 618 ATEX+3.1
Documentation specification Explanation to Add-on
TE18BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
TE18BXXX80 3.1 Material certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Directive 94/9/EC.
Ex II 1 GD c T188°C Tamb 0° to +150°C; Baseefa10ATEX0187X
5.4.1180
5.5 Static Spray Balls
Static Spray Balls is recommended for less demanding cleaning duties and storage tanks
with a low cleaning frequency.
Product leaflet
LKRK Static Spray Balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1182
SSB Retractor – A Retractable Targeted Static Spray Ball . . . . . . . . . . . . .5.5.1184
Price lists
LKRK, static spray balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1186
SSB Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1188
LKRK Static Spray Balls Static Spray Balls
5.5
ky For Simple Tank Cleaning
Alfa Laval LKRK Static Spray Balls
Application
The LKRK is a fixed spray ball used for cleaning storage tanks in the
food and beverage industries.
Fixed spray balls are used for less demanding cleaning duties.
Dimensions (mm)
F-version T-version B-version
Size 64 (1") 94 (2")
A 58 77.5
B 17.5 22.5
US tube ID 25.7 51.6
ISO tube OD/ID/t 28.5/25.5/1.5 54.4/51.4/1.5
DIN tube OD/ID/t 32.5/28.5/2 54.4/52.4/1
Pipe range 1
DIN tube OD/ID/t 34.2/29.5/2.35 57.4/53.4/2
Pipe range 2
Weight, kg 0.2 0.3
5.5.1182
Static Spray Balls LKRK Static Spray Balls
4110-0007
B
175 175
F T F
T
150
150
B
125
125
100
100
75
75
50
50
25
25
0
0 5 10 15
Q (m³/h) 0
10 20 30 40 50 60 70
Q (m³/h)
Type LKRK 64 with 2 mm holes: Type LKRK 94 with 3 mm holes, 51 mm (DN50) tube:
bottom drilled, top drilled, fully drilled bottom drilled, top drilled, fully drilled
ΔP (kPa)
200
4110-0008
B = Bottom drilled
T = Top drilled
175
F = Fully drilled
B
150
T
F
125
100
75
50
25
0
10 20 30
Q (m³/h)
5.5.1183
SSB Retractor Static Spray Balls
5.5
ky Safe production – non intrusive cleaning equipment
Alfa Laval SSB Retractor – A Retractable Targeted Static Spray Ball
Applications
The SSB Retractor is used for cleaning different types of installations
from simple tanks and duct work, to complex process applications
with agitators where built-in dynamic cleaning heads are impractical to
use. Storage tanks, reactors, mixers and spray dryers etc. including
surrounding duct work and vent lines are cleaned by SSB Retractor
units. The SSB Retractor is widely used in applications within the
biopharma, cosmetic, dairy, food and beverage industries.
Working Principle
The unit can be installed in ducts and small tanks, where the process
is disturbed by any internal components including fixed cleaning
equipment. Three versions available:
- “Air to Spring” where the extension is activated by pneumatic and
retraction is spring-activated
- “Air to Air” where both the extension and the retraction are activated
by pneumatic
- Alternatively as “media to spring” operated
The Retractor unit is designed with inlet and cleaner head in a
telescopic system, which allows for easy installation and ensures
effective self draining. Self cleaning is easily done due to the simple
design and minimum wetted surface area. After cleaning it is possible
to keep the Retractor extended to purge the cleaning system dry.
By targeted drilling of the spray ball, the unit can be customized to
.
improve the cleaning efficiency for specific applications.
Options - Materials
Wetted components: . . . . . . . Hastelloy C22*
Wetted seals: . . . . . . . . . . . . FFKM (perfluoroelastomer)*
Max. process temp.: . . . . . . . 180°C - special seals*
* Product contact parts only
Proximity sensor: . . . . . . . . . For position indication
5.5.1184
Static Spray Balls SSB Retractor
4111-0001
Blanking plugs
3.3
Blanking plugs are used when the unit is taken out for maintenance.
5.5
Benefits
3.0
- Air operated to allow full draining and purging
- Sealed cleaning house and telescopic air cylinder ensures minimum 2.9
wetted area and achieves compact length
- Available with different stroke lengths ensuring optimum positioning
2.5
of the spray ball
- Air cylinder joints fitted with safety clamps 2.3
- Air closing versions ensures no leakage in closed position
- Minimum consumption of cleaning media and energy.
2.0
The Static Spray Ball Retractor (SSB Retractor) is a pneumatically
operated retractable and targeted spray ball that is non-intrusive
during production. It is designed in accordance to best practice in 1.6
order to achieve fast and effective cleaning of equipment used in 1.5
the production process, especially where access is difficult or where
intrusive cleaning equipment interferes with production.
1.0
0 1 2 3 4 Bar
Dimensions
TD 532-004
TD 532-002 TD 532-003 C
C C
A B
A B A B
Dimension (mm)
A B C
Media/spring 60 231 208
Air/Spring 60 269 246
Air/Air 60 276 253
Media/spring 120 351 328
Air/Spring 120 389 366
Air/Air 120 396 373
Media/spring 60 308 208
Air/Spring 60 346 246
Air/Air 60 346 246
Media/spring 120 428 328
Air/Spring 120 466 366
Air/Air 120 466 366
Media/spring 60 428 208
Air/Spring 60 466 246
Air/Air 60 466 246
Media/spring 120 548 328
Air/Spring 120 586 366
Air/Air 120 586 366
5.5.1185
LKRK, static spray balls Static Spray Balls
Spray balls Surface finish: Bright
Product code: 5522
5.5 PPL
Item No. Flow at 2 bar Type Dimension (mm)
EUR
Stainless Steel m 3/h A B ID Clip-on (1” ISO 2037)
9611710851 142 7.5 LKRK-2B ø64 58 17.5 25.5
9611710861 142 8.5 LKRK-2T ø64 58 17.5 25.5
9611710871 142 11 LKRK-2F ø64 58 17.5 25.5
5.5.1186
Static Spray Balls LKRK, static spray balls
Spray balls Surface finish: Bright
Product code: 5522
NOTE! "B" means Bottom half drilled- "T" means Top half drilled- "F" means Fully drilled.
5.5.1187
SSB Retractor Static Spray Balls
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
5.5 Flow at
PPL
Item No. 3 bar Spraypattern Inlet Tank Dimension [mm] Connection
EUR
(m 3 /h)
A B C
Stainless steel - Media extend - spring retract (MS) Clamp x Clamp (1½" x 2" ISO 2852)
TE75P030 2474 2.8 270°U 1½"/DN40 2" ISO 60 231 208
TE75P031 2986 2.8 270°U 1½"/DN40 2" ISO 120 351 328
TE75P050 2474 2.6 Duct Directed 1½"/DN40 2" ISO 60 231 208
TE75P051 2986 2.6 Duct Directed 1½"/DN40 2" ISO 120 351 328
C
B
A
TD 532-009
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½" x 2" ISO 2852)
TE75P230 3415 2.8 270°U 1½"/DN40 2" ISO 60 269 246
TE75P231 3927 2.8 270°U 1½"/DN40 2" ISO 120 389 366
TE75P250 3415 2.6 Duct Directed 1½"/DN40 2" ISO 60 269 246
TE75P251 3927 2.6 Duct Directed 1½"/DN40 2" ISO 120 389 366
C
B A
TD 532-007
Tools
TE75P299 970 Seal installation tool kit
Sensor:
TE75P507 Stroke sensor Standard (1 pc.)
TE75P59670 Stroke sensor with ATEX (1 pc.)
Add-on price
TE75XXXX90 596 Q-doc
TE75XXXX70 262 ATEX
TE75XXXX80 858 ATEX + Q-doc
TE75XXXXX4 1170 FFKM seal (Product contact affected)
5.5.1188
5.6 Tank Cleaning Accessories
Accessories to support your cleaning process
Product leaflet
Hose winch with Hose and coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1190
TJ FDA approved Dairy Hoses for Portable installation . . . . . . . . . . . . . . . .5.6.1191
Price lists
Hose Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1192
TJ FDA approved dairy hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1193
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT . . . . . . . . . . . . . . . . . .5.6.1194
Hose winch with Hose and coupling Tank Cleaning Accessories
.Dimensions
5.6.1190
Tank Cleaning Accessories TJ FDA approved Dairy Hoses for Portable installation
Application
Flexible suction and delivery hose for hot and cold beverages, e.g.
beer, wine, fruit juice, milk. Resistant to most vegetable and animal
oils. Suitable for CIP cleaning. Work temperature: -20°C/+90°C. Brief
cleaning up to +120°C.
In addition to the hose Alfa Laval offers hose saddle, cover plate and
tools.
Standard design
Mandrel build rubber hose reinforced with high strength synthetic cord
and 3 embedded steel helix wires.
A = Dairy Hose B
Dimensions B = Hose Saddle
Size 1½”: . . . . . . . . . . . . . . . . . . . ID 38 mm / OD 49.6 mm C = Cover Plate C
Size 2”: . . . . . . . . . . . . . . . . . . . . ID 60 mm / OD 62.6 mm D = Tank Cleaning machine type
TZ-66, TZ-67, TZ-75, TZ-82
D
4106-0038
5.6.1191
Hose Winch Tank Cleaning Accessories
Product code: 5592
5.6.1192
Tank Cleaning Accessories TJ FDA approved dairy hose
Product code: 5546
PPL
Item No. Dimension (mm)
EUR
A1
Stainless Steel B, female 2 C, female 2 1½” hose
metres Foot
TE60F020100 1729 10 32.8 1½” Rp (BSP) 1½” Rp (BSP)
TE60F020150 2258 15 49.2 1½” Rp (BSP) 1½” Rp (BSP)
TE60F021100 1788 10 32.8 1½” Rp (BSP) 2” Rp (BSP)
TE60F021150 2318 15 49.2 1½” Rp (BSP) 2” Rp (BSP)
TE60F026100 1683 10 32.8 1½” Rp (BSP) DN40
TE60F026150 2211 15 49.2 1½” Rp (BSP) DN40
TE60F027100 1796 10 32.8 1½” Rp (BSP) DN50
TE60F027150 2328 15 49.2 1½” Rp (BSP) DN50
TE60F024100 1770 10 32.8 1½” Rp (BSP) 1½” SMS
TE60F024150 2300 15 49.2 1½” Rp (BSP) 1½” SMS
TE60F025100 1848 10 32.8 1½” Rp (BSP) 2” SMS
TE60F025150 2378 15 49.2 1½” Rp (BSP) 2” SMS
TE60F022100 1756 10 32.8 1½” Rp (BSP) 1½” DS
TE60F022150 2291 15 49.2 1½” Rp (BSP) 1½” DS
TE60F023100 1820 10 32.8 1½” Rp (BSP) 2” DS
TE60F023150 2350 15 49.2 1½” Rp (BSP) 2” DS
TE60F182100 1729 10 32.8 1½" NPS 1½" NPS
TE60F182150 2259 15 49.2 1½" NPS 1½" NPS
TE60F183100 1788 10 32.8 1½" NPS 2" NPS
TE60F183150 2319 15 49.2 1½" NPS 2" NPS
2" hose
TE60H020100 2201 10 32.8 2” Rp (BSP) 2” Rp (BSP)
TE60H020150 2910 15 49.2 2” Rp (BSP) 2” Rp (BSP)
TE60H026100 2211 10 32.8 2” Rp (BSP) DN50
TE60H026150 2916 15 49.2 2” Rp (BSP) DN50
TE60H024100 2258 10 32.8 2” Rp (BSP) 2” SMS
TE60H024150 2967 15 49.2 2” Rp (BSP) 2” SMS
TE60H022100 2235 10 32.8 2” Rp (BSP) 2” DS
TE60H022150 2944 15 49.2 2” Rp (BSP) 2” DS
TE60H182100 2201 10 32.8 2" NPS 2" NPS
TE60H182150 2910 15 49.2 2" NPS 2" NPS
5.6.1193
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT Tank Cleaning Accessories
Product code: 5546 Surface finish: Bright
PPL Descrip-
Item No. Dimension Tank Cleaning Machine
5.6 EUR tion
A B C Inlet:
Stainless Steel TJ20G
mm in mm in mm in D, male 1
1½” Rp
TE52B010 1773 TJ20G 400 15.75 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TJ20G 400 15.75 535 21.06 341 13.43 1½” NPT
TZ-67PT
1½” Rp
TE52B015 1861 TZ-67 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-67 385 15.16 535 21.06 341 13.43 1½” NPT
TZ-66PT
2” Rp
TE52B020 1930 TZ-66 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-66 385 15.16 535 21.06 341 13.43 2” NPT
5.6.1194
5.7 Tank Accessories
Accessories for your tank
Product leaflet
LKTC Tank Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1196
LKS 105 Tank Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1198
Union Sight Glass based on DIN 11851 . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1199
LKGG-1 and LKGL-1 In-Line Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1201
Sight Glass according to DIN 28120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1203
miniVISION Light Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1205
Price lists
Tank Legs and Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1208
Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1210
Tank Side mounted sightglass / Level gauge . . . . . . . . . . . . . . . . . . . . . . . .5.7.1214
Metal fused sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1215
LKGG-1 and LKGL-1 In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1216
In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1217
LKFL In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1218
Ventilation Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1219
Accessories - Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1220
LKTC Tank Leg Tank Accessories
5.7
Application
Stainless steel tank leg type LKTC is used for free standing stainless
steel tanks or vessels where adjustable supports is necessary to
ensure stability.
Standard design
LKTC consists of a cylindrical welding piece with an internal thread
which takes an adjustable cylinder-shaped spindle. LKTC is designed
so that it can stand either on the floor or on a stainless steel baseplate.
The baseplate has a ball socket and is used where the floor is not
completely horizontal to ensure stable support.
The design ensures that the legs are easy to clean.
5.7.1196
Tank Accessories LKTC Tank Leg
Dimensions (mm)
Ordering
5.7.1197
LKS 105 Tank Sight Glass Tank Accessories
5.7
Application
Sight glass, type LKS 105, is designed for pressureless storage tanks
and should be installed above liquid level. The sight glass is welded
into tanks or containers to facilitate inspection of product, level,
processing, cleaning ect.
Standard design
The sight glass consists of a welding flange with inside thread, two
seal rings as well as a glass plate and lock washer. The sight glass
is completely tight-fitting.
TD 516-007
5.7.1198
Tank Accessories Union Sight Glass based on DIN 11851
5.7
Concept
These screwed sight glasses are used for the visual control of
processes inside vessels, storage tanks, mixers, reactors etc. They
are used in dairies, breweries and other food industries as well as
pharmaceutical and cosmetics industries.
Standard Design
The sight glass consists of a welding flange (see drawing pos. 1), a
grooved collar nut (2), a glass disc (3) and two gaskets (4+5). The
product wetted side of the gasket (5) is made of EPDM. The welding
part (1) and glass disc (3) are delivered with a material certificate
EN10204.3.1.B/2.2 as standard.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM). Welding flange: . . . . . . . . . . . AISI 316L, material
certificate 3.1B/ADW2 to DIN 50049.
Pressure
Grooved collar nut: . . . . . . . . AISI 304
Max. product pressure: . . . . . . . . . . Max. 6 bar (600 kPa).
Glass disc: . . . . . . . . . . . . . Borosilicate to DIN 7080 (max.
Min. product pressure: . . . . . . . . . . 1 mbar absolute (1 Torr.).
280°C),
material certificate 2.2.
Gasket cover side: . . . . . . . . PTFE
Gasket product wetted side: . . EPDM.
5.7.1199
Union Sight Glass based on DIN 11851 Tank Accessories
Dimensions (mm)
4 3 5
2
5.7
A
1
a
44080001
ID
OD
Size
ID a A OD D
DIN DN
65 65 22 49 72 112
100 100 32 65 106 148
125 125 20 60 132 178
Options
A. Product wetted side of gasket in FPM, PTFE or Silicone.
B. miniVISION light fitting.
Ordering
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1200
Tank Accessories LKGG-1 and LKGL-1 In-Line Sight Glass
5.7
Concept
In-line sight glass type LKGG-1 and LKGL-1 is used in pipelines to
allow visual observation of product flow.
Standard Design
LKGG-1 consists of a perforated stainless steel shield tube fitted with
a welding union at each end. A special glass tube is fixed in the shield
tube so that it is unaffected by possible stresses in the pipelines.
LKGL-1 has a stainless steel light fitting unit welded onto the shield
tube so that the product flow can be illuminated.
Temperature Materials
Recommended max. working temperature: . . . . . 110°C. Seals: . . . . . . . . . . . . . . . . . EPDM rubber.
Max. thermal shock: . . . . . . . . . . . . . . . . . . . . 100°C. Steel grade: . . . . . . . . . . . . . Stainless steel AISI 304 or
Bulb: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V / 24 W. acidresistant steel AISI 316.
Bulb socket: . . . . . . . . . . . . . . . . . . . . . . . . . B 15. Glass disc: . . . . . . . . . . . . . Borosilicate.
Pressure
Max. test pressure (20°C): . . . . . . . . . . . . . . . . 500 kPa (5 bar).
Sizes
25 mm (1"), 38 mm (1½"), 51 mm (2"), 63.5 mm (2 ½") and 76 mm (3").
5.7.1201
LKGG-1 and LKGL-1 In-Line Sight Glass Tank Accessories
Dimensions (mm)
A
5.7
44020001
t
OD
B
Note!
- LKGL-1: +0.5 kg
- Size 101.6mm only for LKGG-1
Options
Material grades
A. Seals of Nitrile (NBR).
Ordering
Please state the following when ordering:
- Materials, AISI 304 or 316.
- Type: LKGG-1 or LKGL-1.
- Size.
5.7.1202
Tank Accessories Sight Glass according to DIN 28120
5.7
Concept
The bolted sight glass is used for visual control of processes inside
vessels which typically are under high pressure and have temperatures.
The sight glass is used in chemical, pharmaceutical and cosmetical
industries as well as in dairies, breweries and other food industries.
Standard Design
The sight glass consists of a base flange, a cover flange, gaskets, a
glass disc, nuts and studs. The sight glass is to be welded into or onto
vessel walls and it corresponds in its construction and assembly to
the dimensions and constructional guidelines of the DIN specification
28120. The respect of the DIN prescriptions for the flange thicknesses
guarantees a distortion free location of the sight glass disc in case
of correct welding. The pressure resistance of the glass disc is,
of course, dependent on the care with which the bolts and nuts
are tightened (always working on diametrically opposed pairs). For
lubricated bolts, Ra = 0.1mm, the recommended tightening torque
values (in Nm) are indicated in the table on page 2. The glass discs are
made of borosilicateglass to DIN 7080 which means that the maximum
operating temperature is 280°C. All steel parts available with material
certificate EN10204. 3.1B/AD-W2.
Temperature Materials
Temperature range: . . . . . . . . -10°C to +140°C Base flange: . . .
AISI 316L, material certificate 3.1B/AD-W2.
(EPDM), (higher temperatures up to Cover flange: . . .
AISI 321, material certificate 3.1B/AD-W2.
280°C with gaskets of Klingersil). Gaskets: . . .. . .
Klingersil C4400 (cover side)/EPDM (product side).
Glass disc: .. . .
Borosilicate to DIN 7080, material certificate 2.2
Pressure
(max. 280°C).
Max. product pressure: . . . . . Max. 10 bar (1000 kPa).
Bolts or studs: . . To DIN 938/934 in A2-70.
Min. product pressure: . . . . . Full vacuum.
5.7.1203
Sight Glass according to DIN 28120 Tank Accessories
Dimensions (mm)
D
7
6
5
h1
4
5.7 3
2
1
h2
S
44090001
45 o
d1
d4
Pressure Viewing
Size DIN Sight glass disc Base flange and cover flange Bolts or studs and nuts
Rating Diameter
Tightening
DN (bar) d1 d4 s D k h1 h2 Number Size
torque (Nm)
100 10 125 150 20 220 180 22 30 8 M16 26
125 10 150 175 20 250 210 25 30 8 M16 32
150 10 175 200 25 285 240 30 36 8 M20 47
Installation
The numbers in the following installation instructions refer to the
drawing above.
After having correctly welded the base flange (1) onto or into the vessel
wall, the gasket (2), the sight glass disc (3), the gasket (4) and the
cover flange (5) are mounted one after the other and then the nuts (6)
are tightened, always working on diametrically opposite pairs. The
above indicated tightening torque values have to be strictly respected.
Additional information may be taken from the DIN specification 28120.
Options
- Product wetted side of gasket in Klingersil C4400.
- miniVISION light fitting.
Ordering
When ordering, please state the following:
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1204
Tank Accessories miniVISION Light Fitting
5.7
Concept
The miniVISION light fittings are to be fitted on the Sight Glass acc.
to DIN 28120 and Union Sight Glass based on DIN 11851 as well as
on the LKS Sight Glass and can be used in any food processing and
pharmaceutical industry.
Standard Design
The miniVISION is delivered in two versions: Type 53 and type 70.
Type 53 provides sight and light in one assembly using the sight glass
and the miniVISION type 53 light fitting together as shown in fig. 1 and
3 to 6. The other version is the type 70 to be used for light only as
shown in fig. 8 to 10. The miniVISION can be ordered both separately
or in packages together with either LKS or Sight Glass acc. to DIN
28120 or Union Sight Glass based on DIN 11851. Housing and cover
are of stainless steel. The miniVISION light fitting is independent of
internal vessel pressure, vacuum and temperature. The glass disc
is resistant to high temperatures and the gaskets are resistant to
corrosion and alteration.
5.7.1205
miniVISION Light Fitting Tank Accessories
miniVISION Light Fitting type 53 with push button. Sight Glass acc. to DIN 28120 with miniVISION type 53.
5.7
TD 516-037
Weight
A B E DN A B C D E (kg)
90 53 73 100 90 53 87 90 73 0.30
125 90 53 100 90 73 0.30
150 90 53 112 90 73 0.30
Sight glass LKS 78 and 120 with miniVISION type 53. Union Sight Glass based on DIN 11851 with miniVISION type 53.
D
Weight Weight
LKS
A B C D E (kg) DN A B C D E (kg)
size
78 90 53 48 72 73 0.30 65 90 53 39 72 73 0.30
120 90 53 69 72 73 0.30 100 90 53 57 72 73 0.30
125 90 53 69 72 73 0.30
Sight glass LKS 105 with miniVISION type 53.
A B C D E
90 53 59 72 73
miniVISION Light Fitting type 70. Sight glass LKS 105 with miniVISION type 70.
A B C D A B C D
141 134 117 70 141 134 117 70
Sight glass LKS 78 with miniVISION type 70. Union Sight Glass based on DIN 11851 with miniVISION type 70.
5.7.1206
Tank Accessories miniVISION Light Fitting
5.7
DN A B C D DN A B C D
78 141 134 117 70 65 141 134 117 70
Note! For size DN 65 (only).
Ordering
When ordering, please state the following:
- Type and size of sight glass on which the luminiare has to be
mounted.
- Power.
- Sight Glass type to be delivered with the light fitting, if needed.
5.7.1207
Tank Legs and Base Plate Tank Accessories
Product code: 5534 Material: 1.4301 (304)
PPL
Item No. Dimension (mm)
EUR
D
5.7 A B C E LKTC Tank leg with base plate
(BSP)
9611710220 86 38 35.5 58 3/4" 35
9611710230 114 53 39.8 80 1" 40
9611710250 171 80 65.3 100 1 ½" 45
Base plate
9611710370 12 58
9611710400 13 80
9611710430 26 100
5.7.1208
Tank Accessories Tank Legs and Base Plate
Product code: 5534 Material: 1.4301 (304)
PPL
Item No. Size Dimension (mm) Max. load
EUR
A B C D SW Tank leg complete
9612390801 66 ½" 4.0 t
5.7
9612390802 71 ¾" 6.0 t
9612390803 95 1" 8.0 t
9612390804 162 1¼" 15.0 t
9612390805 177 1½" 19.0 t
Lock nut
9612367401 7 ½" 8 32
9612367402 8 ¾" 9 36
9612367403 9 1" 11 41
9612367404 16 1¼" 12 55
9612367405 20 1½" 15 60
Base plate
3180153901 27 ½" - 1" 120 5 32 12
3180153902 53 1¼" - 1½" 160 8 50 14
5.7.1209
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851
Product code: 5532
PPL
Item No. Size Dimension (mm)
EUR
1.4404 (316L) A B D E F Sight glass LKS 78 and 120
5.7 9611710101 247 78 130 23 7 78
9611710102 353 120 180 28 7.5 120
TD 516-007
5.7.1210
Tank Accessories Sight Glasses
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851 Finish: Semi bright
Product code: 5532 Material: 1.4404 (316L)
PPL
Item No. Size Dimension (mm)
EUR
DIN/DN s d1 d4 D k h1 h2 Sight glass acc. to DIN 28120
9611995021 632 50 15 80 100 165 125 16 30
5.7
9611995022 837 80 15 100 125 200 160 20 30
9611993292 1042 100 20 125 150 220 180 22 30
9611993662 1083 125 20 150 175 250 210 25 30
9611993663 1890 150 25 175 200 285 240 30 36
9611995023 2370 200 30 225 250 340 295 35 36 TD 516-013
5.7.1211
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on Material: 1.4301 (304)
DIN11851 with miniVision Light Fitting type 53
Product code: 5532
PPL
Item No. Type Dimension (mm)
EUR
miniVISION Light Fitting
5.7 A B C D E
type 53
9611993671 293 For DIN 28120 With push botton 50 W 24V 90 53 73
9611993672 293 For LKS and DIN11851 With push botton 20 W 24V 90 53 73
9611993673 293 For LKS and DIN11851 With push botton 50 W 24V 90 53 73
Sight glass LKS 78 and 120 with miniVISION Light Fitting type 53
9612630403 645 LKS 78 With push botton 20 W 90 53 48 72 73
9612630404 632 LKS 78 With push botton 50 W 90 53 48 72 73
9612630405 831 LKS 120 With push botton 20 W 90 53 69 72 73
9612630406 831 LKS 120 With push botton 50 W 90 53 69 72 73
Sight glass acc. to DIN 28120 with miniVISION Light Fitting type 53
9612630409 1241 DN100 With push botton 50 W 90 53 87 90 73
9612630410 1305 DN125 With push botton 50 W 90 53 100 90 73
9612630411 1756 DN150 With push botton 50 W 90 53 112 90 73
Union sight glass based on DIN11851 with miniVISION Light Fitting type 53
9612630412 515 DN65 With push botton 20 W 90 53 39 90 73
9612630413 515 DN65 With push botton 50 W 90 53 39 90 73
9612630414 661 DN100 With push botton 20 W 90 53 57 90 73
9612630415 661 DN100 With push botton 50 W 90 53 57 90 73
9612630416 925 DN125 With push botton 20 W 90 53 69 90 73
9612630417 943 DN125 With push botton 50 W 90 53 69 90 73
5.7.1212
Tank Accessories Sight Glasses
LKS and Sight Glasses based on DIN11851 and miniVi-
sion Light Fitting type 70
Product code: 5532
PPL DIN
Item No. Type Dimension (mm)
EUR DN
A B C D miniVISION type 70
For LKS and Union Sight Glass based
5.7
9611993674 370 50 W 24V 141 134 117 70
on DIN11851
Union sight glass based on DIN11851 with miniVISION Light Fitting type 70
9612630418 614 Size DN65 only 65 141 134 117 70
5.7.1213
Tank Side mounted sightglass / Level gauge Tank Accessories
Product code: 5532 Material: 1.4404 (316L)
TD 523-223
TD 523-224
TD 523-225
TD 523-223
TD 523-224
TD 523-222
5.7.1214
Tank Accessories Metal fused sight glass
Product code : 5532 Material : 1.4462
Connection: Tri-clamp DIN 32676
Temperature range: -30 oC to + 280 o C
Pressure: -1 to 10 bar
PPL
Item No. Description Size A B C t
EUR
Metal fused sightglass
9611995046 410 DN50/2" DN50/ 2" 52 30 64 10
5.7
9611995047 509 DN65/3" DN65/ 3" 76 40 91 10
9611995048 574 DN80/3.5" DN80/ 3.5" 90 50 106 10
Other Metal fused sightglass available on request, such as Metal fused sight glass with wiper.
5.7.1215
LKGG-1 and LKGL-1 In-line Sight Glasses Tank Accessories
Product code: 5083 Inch Tube
Seals: EPDM
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
1.4301 (304) 1.4404 (316L) OD/ID x t A B OD 2 LKGG-1
5.7 9612141401 400 9612141406 462 25 26.2/22.5 x 1.85 200 64
9612141402 442 9612141407 448 38 38.9/35.5 x 1.7 200 77
9612141403 529 9612141408 547 51 51.6/48.5 x 1.55 200 91
9612141404 650 9612141409 684 63.5 64.3/60.5 x 1.9 200 106
9612141405 1155 9612141410 1269 76.1 76.6/72 x 2.3 200 122
9612141411 1716 9612141412 1838 101.6 102/97.6 x 2.2 203 148
With bulb, LKGL-1
9612141601 1043 9612141606 1093 25 26.2/22.5 x 1.85 175 64 17
9612141602 1146 9612141607 1198 38 38.9/35.5 x 1.7 181 77 22
9612141603 1249 9612141608 1305 51 51.6/48.5 x 1.55 188 91 29
9612141604 1343 9612141609 1439 63.5 64.3/60.5 x 1.9 194 106 29
9612141605 1416 9612141610 1963 76.1 76.6/72 x 2.3 200 122 29
5.7.1216
Tank Accessories In-line Sight Glasses
Product code: 5083 DIN Tube
Material: 1.4301 (304)
Seals: NBR
PPL
Item No. Size Dimension (mm)
EUR
DIN A B C D E Welding
5.7
9611292351 199 10 88 10 60 15 2.5
9611292361 216 15 88 16 60 21 2.5
9611292371 241 20 88 20 60 25 3
9611292381 189 25 98 26 70 31 3
9611292391 206 32 104 32 70 37 3
9611292401 232 40 112 38 70 43 5
9611292411 269 50 112 50 70 55 5
9611292421 336 65 127 66 85 72 5
9611292431 448 80 135 81 85 87 5
9611292441 570 100 169 100 115 105 5
9611292451 1317 125 202 125 160 132 7
9611292461 2430 150 216 150 170 157 9
Male/male
9611292481 172 10 122 10 60 2.5 28 x 1/8”
9611292491 185 15 122 16 60 2.5 34 x 1/8”
9611292501 242 20 124 20 60 3 44 x 1/6”
9611292511 193 25 142 26 70 3 52 x 1/6”
9611292521 220 32 154 32 70 3 58 x 1/6”
9611292531 245 40 164 38 70 5 65 x 1/6”
9611292541 278 50 168 50 70 5 78 x 1/6”
9611292551 360 65 191 66 85 5 95 x 1/6”
9611292561 481 80 209 81 85 5 110 x 1/4”
9611292581 631 100 257 100 115 5 130 x 1/4”
9611292591 1171 125 270 125 160 7 160 x 1/4”
9611292601 2013 150 290 150 170 9 160 x 1/4”
Male/nut-liner
9611292611 185 10 122 10 60 2.5 28 x 1/8”
9611292621 198 15 122 16 60 2.5 34 x 1/8”
9611292631 218 20 124 20 60 3 44 x 1/6”
9611292641 206 25 142 26 70 3 52 x 1/6”
9611292651 233 32 154 32 70 3 58 x 1/6”
9611292661 262 40 164 38 70 5 65 x 1/6”
9611292671 298 50 168 50 70 5 78 x 1/6”
9611292681 389 65 191 66 85 5 95 x 1/6”
9611292691 513 80 209 81 85 5 110 x 1/4”
9611292711 614 100 257 100 115 5 130 x 1/4”
9611292721 1249 125 270 125 160 7 160 x 1/4”
9611292731 2190 150 290 150 170 9 160 x 1/4”
Nut-liner/Nut-liner
9611292741 187 10 122 10 60 2.5 28 x 1/8”
9611292751 229 15 122 16 60 2.5 34 x 1/8”
9611292761 224 20 124 20 60 3 44 x 1/6”
9611292771 195 25 142 26 70 3 52 x 1/6”
9611292781 218 32 154 32 70 3 58 x 1/6”
9611292791 274 40 164 38 70 5 65 x 1/6”
9611292801 286 50 168 50 70 5 78 x 1/6”
9611292811 368 65 191 66 85 5 95 x 1/6”
9611292821 547 80 209 81 85 5 110 x 1/4”
9611292841 670 100 257 100 115 5 130 x 1/4”
9611292851 1330 125 270 125 160 7 160 x 1/4”
9611292861 2380 150 290 150 170 9 160 x 1/4”
5.7.1217
LKFL In-line Sight Glasses Tank Accessories
Product code: 5083 Seals: EPDM
Connections: Welding ends
Material: 1.4404 (316L)
with bulb
9611940011 3153 38 102 50 179
9611940012 3457 51 152 66 194
9611940013 3529 63.5 152 64 191
9611940014 4088 76.1 204 73 199
9611940015 4268 101.6 204 91 244
IDF for SWG tube 145 145 195 247 264 TD516001/1
5.7.1218
Tank Accessories Ventilation Cap
Product code: 5534 Material: 1.4301 (304)
PPL
Item No. Dimension (mm)
EUR
A B D Ventilation Cap with strainer
3201106861 276 123 68 72
5.7
5.7.1219
Accessories - Relief Valves Tank Accessories
Product code: 5534
PPL
Item No. Material Max. Flow Relief Function Dimension
EUR
G RV 130
5.7 9612929163 8 Polyethylene 130hl/h Glass Ball 1 1/4”
RV 800
RV 300
9612945853 171 1.4401 (316) 300hl/h Oil Bath
RV 1000
9612945857 220 1.4401 (316) 1000hl/h Oil Bath
5.7.1220
5.8 Tank Covers
Alfa Laval can provide access tank covers for all application needs. Both pressure and
non-pressure covers are available and can be positioned on the top or side of the tank or
even as hand doors for washing machines etc.
Product leaflet
Access Tank Cover – Circular Cover Type LKDC - LP . . . . . . . . . . . . . . . . .5.8.1222
Access Tank Cover - Oval Cover Type LKD 440 x 320 . . . . . . . . . . . . . . . .5.8.1224
Access Tank Cover - Oval Cover Type LKD 535 x 435 . . . . . . . . . . . . . . . .5.8.1225
Access Tank Cover - Oval Cover Type LKD 546 x 447 . . . . . . . . . . . . . . . .5.8.1226
Access Tank Cover - Circular Cover Type LKDS . . . . . . . . . . . . . . . . . . . . .5.8.1227
Access Tank Cover - Circular Cover Type LKDC . . . . . . . . . . . . . . . . . . . . .5.8.1228
Access Tank Cover - Circular Cover Type HLSD-2 . . . . . . . . . . . . . . . . . . .5.8.1229
Access Tank Cover - Circular Type C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1231
Access Tank Cover - Oval Type O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1233
Access Tank Cover - Retangular Type R . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1234
Price lists
Access Tank Cover – Circular Cover Type LKDC - LP . . . . . . . . . . . . . . . . .5.8.1236
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) . . . . . . . . . . . . . . . . . . . . .5.8.1237
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) - 3A . . . . . . . . . . . . . . . . .5.8.1238
Oval Cover Type LKD 535 x 435 (21.06 x 17.13) . . . . . . . . . . . . . . . . . . . . .5.8.1239
Oval Cover Type LKD 535 x 435 (21.06 x 17.13) - 3A . . . . . . . . . . . . . . . . .5.8.1240
Oval Cover Type LKD 546 x 447 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1241
Circular Cover Type HLSD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1242
Circular Cover Type HLSD-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1249
Circular Cover Type LKDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1252
Circular Cover Type LKDC - 3A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1256
Circular Cover Type LKDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1258
Circular Cover Type C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1259
Oval Cover Type O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1271
Rectangular Cover Type R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8.1274
Access Tank Cover – Circular Cover Type LKDC - LP Tank Covers
Application
5.8 The circular low pressure LKDC – LP stainless steel manhole cover is
used on top of tanks or vessels. It is designed to withstand vacuum
created during for example cleaning and for productions with low
pressure conditions up to 1 bar. Suitable for wine, brewery, juice, milk,
food, personal care and pharmaceutical applications.
Working principle
The LKDC-LP cover has some unique features that make handling
of the cover easy and safe. Springs on the handles provide an easy
opening and closing and the safety pin can hold the lid in an open
position.
5.8.1222
Tank Covers Access Tank Cover – Circular Cover Type LKDC - LP
5.8
5.8.1223
Oval Cover Type LKD 440 x 320 Tank Covers
Application
5.8 The Alfa Laval oval manhole cover LKD 440 x 320 is especially used on
tanks or containers in the wine and juice industry. The main features
are:
- Offered with or without hinge
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 1.5 bar (150 kPa) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 bar (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 0.5 bar (50 kPa) Seals (FDA): . . . . . . . . . . . . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 2.25 bar (225 kPa)
Standard lid surface finish: . . Acid Pickled
Product wetted surfaces: . . . . Ra 0.8µm
Other surfaces: . . . . . . . . . . Ra 3.0µm
Temperature
Dimensions (mm) Temperature range: . . . . . . . . -20°C to +90°C (NBR)
5.8.1224
Tank Covers Oval Cover Type LKD 535 x 435
Application
The Alfa Laval oval manhole cover LKD 535 X 435 is especially used 5.8
on tanks or containers in the dairy industry. The main features are
option for right or left hinged installation
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 2.5 bar (250 kPa) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 bar (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 0.5 bar (50 kPa) Seals (FDA): . . . . . . . . . . . . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 3.75 bar (375 kPa)
Standard lid surface finish: . . Acid Pickled
Dimensions (mm)
Product wetted surfaces: . . . . Ra 0.8µm
Other surfaces: . . . . . . . . . . Ra 3.0µm
5.8.1225
Oval Cover Type LKD 546 x 447 Tank Covers
Application
5.8 The Alfa Laval oval manhole cover LKD 546 X 447 is used on tanks
or containers where a closeable means of access to the interior of
the vessel is required. The main features are angled shaped frame
ensuring a shadowless installation optimal for CIP application.
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 2 bar (200 kPa) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 bar (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 0.5 bar (50 kPa) Seals (FDA): (Lip seal design) . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 3 bar (300 kPa)
Standard lid surface finish: . . Acid Pickled
.
Product wetted surfaces: . . . . Ra 0.8µm
Dimensions (mm) Other surfaces: . . . . . . . . . . Ra 3.0µm
Temperature
Temperature range: . . . . . . . . -20°C to +100°C
Weight: . . . . . . . . . . . . . . . 12 kg
Certificates
3.1 (cover and frame are supplied with material certificate 3.1 according
Type LKD 546 x 447 to EN10204)
A 461
B 362
C 546
D 447
E 196
F 76
t 4
Cover thickness 3
5.8.1226
Tank Covers Circular Cover Type LKDS
Application
The circular LKDS stainless steel manhole cover is used on top of 5.8
tanks or containers where a closeable mean of access to the interior of
the tank is required, and is especially suitable for dairy balance tanks
and CIP holding tanks.
Working principle
The LKDS cover is not designed to fit watertight to the tank and
therefore it is supplied with a splash guard to prevent liquid spraying
out during a cleaning process.
C
F
ID t
OD 506-004
5.8.1227
Circular Cover Type LKDC Tank Covers
Application
5.8 The circular LKDC stainless steel manhole cover is used on top of
tanks or containers, especially in the dairy industry, where a hygienic
closeable mean of access to the interior of the tank is required.
Working principle
The LKDC cover is supplied with a unique replaceable, self-sealing
double lip seal (see fig. 2.) to prevent fluids from spraying out, e.g.
during CIP cleaning and similar processes or during travel on mobile
tanks or road tankers. The seals are produced in compliance with 3A
recommendations.
526-007
.
TECHNICAL DATA PHYSICAL DATA
Working pressure: . . . . . . . . No pressure Materials
Lid and frame: . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Certificates
Plastic parts: . . . . . . . . . . . . Nylon
3.1 certificate
Seals: . . . . . . . . . . . . . . . . . EPDM or NBR or FPM or Q (silicone)
Temperature
Min. temperature: . . . . . . . . . - 20°C
Dimensions (mm)
Size/OD 202 306 404 454 454 516 516 620 620
ID 198 302 400 448 448 510 510 614 614
F 85 100 100 100 200 100 200 100 200
t 2 2 2 3 3 3 3 3 3
C 354 457 555 609 609 675 675 778 778
G 48 64 64 60 160 55 155 64 164
H 43 64 59 60 160 56 156 59 159
E 156 146 178 201 301 197 297 203 303
Cover thickness 1.5 1.5 2 2 2 3 3 3 3
Weight (kg) 3.4 6.3 8.3 12.2 15.8 14.4 17.7 18.8 24.3
5.8.1228
Tank Covers Circular Cover Type HLSD-2
Application
Outward opening manhole cover type HLSD-2 is used on top of 5.8
pressurized tanks and containers where closeable means of access to
the interior of the vessel is required. HLSD-2 is approved and can be
used on pressure vessels according to PED 97/23/EC.
Working principle
HLSD-2 is secured in the closed position by swingbolts, which,
together with the seal in the cover, ensure complete tightness. The
cover is attached to the frame by a rigid hinge, giving exact location of
the cover in the closed position and designed to stop the cover at an
angle of 20-30o beyond the vertical position when opening.
.
TECHNICAL DATA PHYSICAL DATA
Sizes Materials
200 mm, 300 mm, 400 mm, 450 mm, 500 mm and 600 mm. Product wetted steel parts: . . . . . . . . 1.4404 (AISI 316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (AISI 304)
Pressure Seal: . . . . . . . . . . . . . . . . . . . . . . EPDM, FPM, Silicone, FEP
Max. allowable pressure: . . . . . . . . . According to selection table covered silicone, FEP covered
Min. allowable negative pressure: . . . Full vacuum FPM, PFA covered silicone
Max. test pressure Ptest: . . . . . . . . . According to selection table Standard surface finish: . . . . . . . . . Semi bright.
Outside . . . . . . . . . . . . . . . . . . . . Ra 1.6µm
Certificates
Inside . . . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
- 3.1 Certificate (EN10204)
- EC unit verification module G according to PED 97/23/EC Temperature
- FDA declaration §177.2600 for seal material Temperature range: . . . . . . . . . . . . . -10°C to + 250°C
- ASME BPE Certificate (option)
Standard design
The HLSD-2 pressure cover is designed according to Merkblätter AD
2000 newest edition and designed for installation in pressure vessels
until hazard category IV. The cover is not pressure tested and must be
tested as a part of the pressure vessel.
- HLSD-2 is designed for fluid group 1 and 2.
5.8.1229
Circular Cover Type HLSD-2 Tank Covers
C
C¹
SL
R
E
H
G
F
4203-0000 t
A
Fig. 2. Dimensions
Dimensions (mm)
5.8.1230
Tank Covers Circular Type C
Application
The Type C stainless steel manhole covers are used on tanks and 5.8
containers used in a wide range of sanitary applications such as wine,
beverages, dairy and foodstuffs. They are designed to fit where a
closeable mean of access to the interior of the vessel, situated above
or below the liquid level, is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings.
5.8.1231
Circular Type C Tank Covers
Cover shape Type Seal name Function Pressure Range* (bar) Relief Valve (option)
Circular C-202 SC-202A Static tank 0.4 x
Circular C-202A SC-202 Static tank 0.5
Circular C-202B SC-202 Static tank 0.5
Circular C-306 SC-306 Static tank 0.1 x
Circular C-404 SC-404C Static tank 0 x
Circular C-404SB SC-404C Static tank 0 x
Circular C-404ASB SC-404A Static tank 0 x
Circular C-404BSB SC-404B Static tank 0 x
Circular C-404CC SC-404A/SC-404AN Palletized road tanker 1.2
5.8.1232
Tank Covers Oval Type O
Application
The Type O stainless steel manhole covers are used on tanks and 5.8
containers used in a wide range of sanitary applications such as wine,
beverages, dairy and foodstuffs. They are designed to fit where a
closeable mean of access to the interior of the vessel, situated below
the liquid level, is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings. For inspection purposes there are covers with
inwards opening. If it is necessary to physically enter the tank there are
covers with outwards and/or side-swing openings.
The 440x540 oval cover must be ordered according to the tank
diameter in steps from 1.5 to 4 m. For tank diameter between 1.5
and 2.1 m the steps are 50 mm. If the tank diameter is between to
steps, the higher diameter should be chosen when the tank diameter
is 20 mm above one step. For tank diameter between 2.1 and 4.0 m
the steps are 100 mm. If the tank diameter is between to steps, the
higher diameter should be chosen when the tank diameter is 40 mm
above one step.
Certificate Materials
3.1 (cover and frame are supplied with material certificate 3.1 Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
according to EN10204) Plastic parts: . . . . . . . . . . . . Nylon
Seal: . . . . . . . . . . . . . . . . . EPDM, NBR, FPM or Silicone
Covers placed below liquid level
Cover finish: . . . . . . . . . . . . Electropolished
Cover Type Seal name Function Pressure
Internal: . . . . . . . . . . . . . . . Less Ra 0.8µm
shape Range* bar External: . . . . . . . . . . . . . . . Less Ra 0.8µm
Oval O-320X440IO SO-320 Static tank 1.3
Oval O-395X495IO SO-550 Static tank 3.2 Frame: . . . . . . . . . . . . . . . . Brushed
Oval O-440X320IO SO-320 Static tank 1.3 Internal: . . . . . . . . . . . . . . . Ra≥3.0 µm
Oval O-440X540IO SO-540 Static tank 3.2 External: . . . . . . . . . . . . . . . Ra≥3.0 µm
Oval O-445X550IO SO-550 Static tank 3
Oval O-531X655IO SO-655 Static tank 4
4207-0008
5.8.1233
Retangular Type R Tank Covers
Application
5.8 The Type R stainless steel manhole covers are used in bottling and
washing machines and industries where removal of pulp from the
bottom of a tank must be done occasionally, eg: wine and juice
industry. They are designed to fit where a closeable mean of access
to the interior of the vessel, situated above or below the liquid level,
is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings.
Installation Materials
In order to obtain a perfect seal and correct function, it is essential Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
that the frame is welded carefully and correctly. After welding always Plastic parts: . . . . . . . . . . . . Nylon
control that the sealing is in full contact with the sealing surface. Seal: . . . . . . . . . . . . . . . . . EPDM, NBR or FPM
5.8.1234
Tank Covers Retangular Type R
Cover shape Type Seal name Function Pressure Range* Relief Valve
bar (option)
Rectangular R-184X234 SR-234 Washing machines 0.7
Rectangular R-332X440 SR-332 Static tank and Washing machines 0.5
Rectangular R-432X555 SR-555 Static tank and Washing machines 0.5-0.9
Rectangular R-440X332 SR-332 Static tank and Washing machines 0.5
Rectangular R-555X432 SR-555 Static tank and Washing machines 0.6-1.0
* Calculated max. pressure (bar). 5.8
4208-0000
5.8.1235
Access Tank Cover – Circular Cover Type LKDC - LP Tank Covers
Product code: 5531 Pressure: -1 to 1 bar
PPL Frame
Item No. Size Dimensions
EUR thickness
1.4301 (304)
OD C H A E G
EPDM
5.8 9614445801 1682 300 306 483 150 211 247 82 3
9614445802 2251 400 406 594 150 221 247 82 3
9614445803 2608 450 461 488 150 231 253 67 4
9614445804 2927 500 509 701 150 232 253 67 4
9614445805 3591 600 611 803 150 247 253 67 4
1.4404 (316L)
EPDM
9614445806 1746 300 306 483 150 211 247 82 3
9614445807 2338 400 406 594 150 221 247 82 3
9614445808 2724 450 461 488 150 231 253 67 4
9614445809 3062 500 509 701 150 232 253 67 4
9614445810 3770 600 611 803 150 247 253 67 4
Price
Gasket option add-on Gasket options for LKDC-LP-300
(EUR)
NBR 0
FPM 192
Q (Silicone) 137
Gasket options for LKDC-LP-400
NBR 0
FPM 255
Q (Silicone) 182
Gasket options for LKDC-LP-450
NBR 0
FPM 799
Q (Silicone) 572
Gasket options for LKDC-LP-500
NBR 0
FPM 889
Q (Silicone) 634
Gasket options for LKDC-LP-600
NBR 0
FPM 1066
Q (Silicone) 761
5.8.1236
Tank Covers Oval Cover Type LKD 440 x 320 (17.32 x 12.60)
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
Oval cover
1.4301 (304) 1.4301 (304)
440 x 320 (17.32 x 12.60)
EPDM NBR
- Without hinge
9613437415 607 9613437416 607 (p) 2 0.08 60 2.36 440 17.32 320 12.6
9613437459 9613437460 (ss)
5.8.1237
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) - 3A Tank Covers
Static pressure Surface finish:
Product code: 5511 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
Authorized to carry the 3A Symbol
Oval cover
1.4301 (304) 1.4301 (304)
440 x 320 (17.32 x 12.60)
EPDM NBR
- Without hinge
9613437429 796 9613437430 796 2 0.08 60 2.36 440 17.32 320 12.6
5.8.1238
Tank Covers Oval Cover Type LKD 535 x 435 (21.06 x 17.13)
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
FPM Q
9613437523 1605 9613437524 1364 3 0.12 60 2.36 535 21.06 435 17.13
9613437545 1867 9613437546 1621 3 0.12 100 3.94 535 21.06 435 17.13 A
TD527-018
5.8.1239
Oval Cover Type LKD 535 x 435 (21.06 x 17.13) - 3A Tank Covers
Static pressure Surface finish:
Product code: 5511 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
Authorized to carry the 3A Symbol
B
EPDM NBR
9613437551 1792 9613437552 1792 3 0.12 60 2.36 535 21.06 435 17.13
9613437567 2222 9613437568 2222 3 0.12 100 3.94 535 21.06 435 17.13 A
TD527-018
5.8.1240
Tank Covers Oval Cover Type LKD 546 x 447
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
PPL PPL
Item No. Item No. Cover Thickness Frame height Dimension
EUR EUR
A B C D Oval cover LKD 546
1.4301 (304) 1.4301 (304) x 447 with angle
(mm) (mm)
EPDM NBR (mm) (mm) (mm) (mm) shaped frame and 5.8
left hand hinged
9613437601 1255 9613437602 1255 3 76 461 362 546 447
5.8.1241
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, EPDM seal Surface finish:
Product code: 5516 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 1.6µm
SL
9613460302 2653 300 11.81 6.7 97.18 100 212 4 R
9613460303 2653 300 11.81 7.6 110.23 50 122 4
E
H
9613460304 2843 300 11.81 6.4 92.82 250 482 6
G
F
9613460305 2843 300 11.81 6.9 100.08 200 392 6
9613460306 2843 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460403 3102 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460405 3434 400 15.75 6.6 95.72 50 122 6
F
9613460406 3818 400 15.75 7.1 102.98 200 392 8 t
A
9613460407 3818 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460408 3818 400 15.75 8.7 126.18 50 122 8
9613460501 3675 450 17.72 4.1 59.47 250 482 6
C
9613460502 3675 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460503 4043 450 17.72 5.5 79.77 250 482 8 R
9613460504 4043 450 17.72 6.1 88.47 100 212 8
E
H
9613460505 4043 450 17.72 7.0 101.53 50 122 8
G
F
9613460506 4410 450 17.72 6.8 98.63 250 482 10
9613460507 4410 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460603 4188 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1242
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, Silicone seal Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
SL
9613460310 2653 300 11.81 6.7 97.18 100 212 4 R
9613460311 2653 300 11.81 7.6 110.23 50 122 4
E
H
9613460312 2843 300 11.81 6.4 92.82 250 482 6
G
F
9613460313 2843 300 11.81 6.9 100.08 200 392 6
9613460314 2843 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460411 3102 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460413 3434 400 15.75 6.6 95.72 50 122 6
F
9613460414 3818 400 15.75 7.1 102.98 200 392 8 t
A
9613460415 3818 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460416 3818 400 15.75 8.7 126.18 50 122 8
9613460510 3675 450 17.72 4.1 59.47 250 482 6
C
9613460511 3675 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460512 4043 450 17.72 5.5 79.77 250 482 8 R
9613460513 4043 450 17.72 6.1 88.47 100 212 8
E
H
9613460514 4043 450 17.72 7.0 101.53 50 122 8
G
F
9613460515 4410 450 17.72 6.8 98.63 250 482 10
9613460516 4410 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460611 4188 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1243
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, FPM seal Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
SL
9613460318 2720 300 11.81 6.7 97.18 100 212 4 R
9613460319 2720 300 11.81 7.6 110.23 50 122 4
E
H
9613460320 2911 300 11.81 6.4 92.82 250 482 6
G
F
9613460321 2911 300 11.81 6.9 100.08 200 392 6
9613460322 2911 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460419 3192 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460421 3528 400 15.75 6.6 95.72 50 122 6
F
9613460422 3923 400 15.75 7.1 102.98 200 392 8 t
A
9613460423 3923 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460424 3923 400 15.75 8.7 126.18 50 122 8
9613460519 3777 450 17.72 4.1 59.47 250 482 6
C
9613460520 3777 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460521 4149 450 17.72 5.5 79.77 250 482 8 R
9613460522 4149 450 17.72 6.1 88.47 100 212 8
E
H
9613460523 4149 450 17.72 7.0 101.53 50 122 8
G
F
9613460524 4523 450 17.72 6.8 98.63 250 482 10
9613460525 4523 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460619 4301 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1244
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, FEP covered Silicone seal Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
SL
9613460326 2830 300 11.81 6.7 97.18 100 212 4 R
9613460327 2830 300 11.81 7.6 110.23 50 122 4
E
H
9613460328 3006 300 11.81 6.4 92.82 250 482 6
G
F
9613460329 3006 300 11.81 6.9 100.08 200 392 6
9613460330 3006 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460427 3312 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460429 3641 400 15.75 6.6 95.72 50 122 6
F
9613460430 4047 400 15.75 7.1 102.98 200 392 8 t
A
9613460431 4047 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460432 4047 400 15.75 8.7 126.18 50 122 8
9613460528 3900 450 17.72 4.1 59.47 250 482 6
C
9613460529 3900 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460530 4266 450 17.72 5.5 79.77 250 482 8 R
9613460531 4266 450 17.72 6.1 88.47 100 212 8
E
H
9613460532 4266 450 17.72 7.0 101.53 50 122 8
G
F
9613460533 4630 450 17.72 6.8 98.63 250 482 10
9613460534 4630 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460627 4423 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1245
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, PFA covered Silicone seal Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
SL
9613460334 2941 300 11.81 6.7 97.18 100 212 4 R
9613460335 2941 300 11.81 7.6 110.23 50 122 4
E
H
9613460336 3105 300 11.81 6.4 92.82 250 482 6
G
F
9613460337 3105 300 11.81 6.9 100.08 200 392 6
9613460338 3105 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460435 3447 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460437 3775 400 15.75 6.6 95.72 50 122 6
F
9613460438 4195 400 15.75 7.1 102.98 200 392 8 t
A
9613460439 4195 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460440 4195 400 15.75 8.7 126.18 50 122 8
9613460537 4038 450 17.72 4.1 59.47 250 482 6
C
9613460538 4038 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460539 4403 450 17.72 5.5 79.77 250 482 8 R
9613460540 4403 450 17.72 6.1 88.47 100 212 8
E
H
9613460541 4403 450 17.72 7.0 101.53 50 122 8
G
F
9613460542 4765 450 17.72 6.8 98.63 250 482 10
9613460543 4765 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460635 4579 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1246
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, FEP covered FPM seal Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
SL
9613460342 2917 300 11.81 6.7 97.18 100 212 4 R
9613460343 2917 300 11.81 7.6 110.23 50 122 4
E
H
9613460344 3083 300 11.81 6.4 92.82 250 482 6
G
F
9613460345 3083 300 11.81 6.9 100.08 200 392 6
9613460346 3083 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460443 3440 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460445 3768 400 15.75 6.6 95.72 50 122 6
F
9613460446 4187 400 15.75 7.1 102.98 200 392 8 t
A
9613460447 4187 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460448 4187 400 15.75 8.7 126.18 50 122 8
9613460546 4027 450 17.72 4.1 59.47 250 482 6
C
9613460547 4027 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460548 4393 450 17.72 5.5 79.77 250 482 8 R
9613460549 4393 450 17.72 6.1 88.47 100 212 8
E
H
9613460550 4393 450 17.72 7.0 101.53 50 122 8
G
F
9613460551 4754 450 17.72 6.8 98.63 250 482 10
9613460552 4754 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460643 4548 500 19.68 4.5 65.27 250 482 8 R
E
H
5.8.1247
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved Product wetted surfaces: Ra 0.8µm
Product code: 5516 Other surfaces: Ra 1.6µm
Dimension
5.8.1248
Tank Covers Circular Cover Type HLSD-2 - Options
Pressure
HLSD-2 covers with options
Product code: 5516
PPL
Type Size Options
EUR
HLSD-2
When ordering covers with options, please specify:
Temperature: 50°C, 100°C, 150°C, 200°C, 250°C.
Pressure.
5.8
Seal material: Q (silicone), FPM, FEP covered silicone, PFA covered silicone, FEP covered FPM
Inside and outside surface finish: Ra 1.6µm, Ra 0.8µm, Ra 0.6µm, Ra 0.4µm
OPTIONS:
Spring to assist opening.
Securing of cover in open/closed position.
Bracket for indication unit.
Guide for lid for vertical installation.
Handle in stainless steel.
Frame height.
Sight glass DIN28120.
Union sight glass DIN11851.
Built-in safety grid.
Spring to assist opening
833 HLSD-2 200-600 Mounting of spring to assist opening.
Locking pin for securing cover
Mounting of locking pin for securing cover in
294 HLSD-2 200-600
open/closed position.
Bracket for indication unit
Mounting of bracket for indication unit
121 HLSD-2 200-600
(indication unit not included).
TD 529-004
5.8.1249
Circular Cover Type HLSD-2 - Options Tank Covers
Pressure
HLSD-2 covers with options
Product code: 5516
PPL
Item No. Type Size Options
EUR
Guide for lid for vertical installation
Mounting of guide for lid for vertical
5.8 49 HLSD-2 200-600 installation. Please define positioning of the
hinge (right or left hand side).
TD 529-003
Handle
9 HLSD-2 200-600 Handle in stainless steel.
Frame height*
224 HLSD-2 200 Frame height G = 300 mm. C
C1
SL
275 HLSD-2 300 Frame height G = 300 mm.
R
324 HLSD-2 400 Frame height G = 300 mm.
450 Frame height G = 300 mm.
E
361 HLSD-2
G
500
F
400 HLSD-2 Frame height G = 300 mm.
449 HLSD-2 600 Frame height G = 300 mm. t
A
TD 529-001
5.8.1250
Tank Covers Circular Cover Type HLSD-2 - Options
Pressure
HLSD-2 covers with options
Product code: 5516
PPL
Item No. bar Size DN Dimension (mm)
EUR
Sight glass DIN 28120
(mm) d1 d4 s D k h1 h2 (including welding-in in
manhole cover) 5.8
980 10 50 80 102 15 165 125 16 30
1193 10 80 100 127 15 200 160 20 30
1340 10 100 125 152 20 220 180 22 30
1653 10 125 150 177 20 250 210 25 30
2302 10 150 175 202 25 285 240 30 36
3074 6 200 225 252 30 340 295 35 36
3131 10 200 225 252 30 340 295 35 36 TD 516-013
TD 529-002
5.8.1251
Circular Cover Type LKDC Tank Covers
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
5.8.1252
Tank Covers Circular Cover Type LKDC
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm
5.8.1253
Circular Cover Type LKDC Tank Covers
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 0.8µm
Other surfaces: Ra 3.0µm