Nammiaca 000016

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HIGHLIGHTS
REVISION NO. 57 May 01/08
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 25
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L.E.P. 1-22 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
2- 3,
9- 47
25-00-00 CORRECTION/ADDITION/AMPLIFICATION ALL
841- 842, MAT. NO. ADDED
853- 857, LAYOUT IMPROVED/MATERIAL RELOCATED ALL
A849-A850, TOOL DESIGNATION(S) DATA UPDATED ALL
A852-A854,
A862-A889
25-13-46 MOD.20011P0003 INCORPORATED ALL

401- 407 ELECTRICS- GENERATION- DISTRIBUTION-
V.U.S AND AVIONICS- DEFINE SYSTEMS OF
THE BASIC AIRCRAFT-
NEW TOPIC/NEW CONFIGURATION ALL
25-21-34 TOOL DESIGNATION(S) DATA UPDATED 101-199, 902-999,

401, 408,
415
25-21-41 EFFECTIVITY UPDATED

403, 405- SB 25-1455 REMOVED/REJECTED ALL
406, 409, EQUIPMENTS / FURNISHINGS - PAX SEATS - INSPEC
411, 417- T RECARO SEAT TORQUE VALUES
420
25-21-42 TECHNICAL CORRECTIONS 101-199, 901-999,

410- 412, MINOR CORRETION
414
25-21-61 WARNING/NOTE/REASON FOR THE JOB AMENDED 101-199, 902-999,

401- 402

503 DIMENSION C UPDATED
25-HIGHLIGHTS Page 1 of 3
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PAGES
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445, 448, CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099, 901-999,
450- 451, CROSS REF. ADDED
477- 482 LAYOUT IMPROVED/MATERIAL RELOCATED ALL
CONSUMABLE INGREDIENT DATA UPDATED 001-012, 014-099,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-012, 014-099,

406, 419- LAYOUT IMPROVED/MATERIAL RELOCATED ALL
420, 435, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-012, 014-019, 901-999,
457- 466

401- 402, MOD.20109K0082 INCORPORATED ALL
424, 426- WATER/WASTE- INSTALL VACUUM TOILET
434 SYSTEM -
MOD.20694K0519 INCORPORATED ALL
EQUIPMENT/FURNISHINGS-PAX COMPARTMENT-
INSTALL ALL TOURIST CLASS CABIN LAYOUT
FOR IC1 VERSION -
WATER/WASTE - RELOCATE POTABLE WATER
TANK -
EQUIPMENT/FURNISHINGS -PAX COMPART.-
INSTALL MODIFIED CABIN INTERIOR FOR IC1
VERSION (HR 65/65)
LIGHTS - GENERAL - ADAPT LIGHTING
SYSTEMS TO A319 DEFINITION
WATER/WASTE - GENERAL - ADAPT
WATER/WASTE SYSTEM TO A319 DEFINITION
WATER/WASTE - VACUUM TOILET SYSTEM -
CHANGE CIRCUIT BREAKER TYPE
MPI20011P0003 INCORPORATED ALL
NO DEFINITION
LAYOUT IMPROVED/MATERIAL RELOCATED ALL

401- 402, DIMENSION E UPDATED
404

423, 432 NOTE ADDED.
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PAGES
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421- 422, NOTE ADDED.
430- 431

421- 431 CORRECTION/ADDITION/AMPLIFICATION ALL
NOTE ADDED.

502, 505, TEXT UPDATED - NOTE ADDED IN STEP 11)
510, 513-
514
25-62-42 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099, 901-999,

419- 420 TEXT UPDATED - NOTE INCORPORATED

411 CORRECTION TO TEXT
25-62-44 CORRECTION/ADDITION/AMPLIFICATION 101-199, 901-999,

431 TEXT UPDATED - ITEM CHANGED

415- 416 NOTE ADDED TO STEP 14

508, 518 CORRECTION/ADDITION/AMPLIFICATION 101-199, 901-999,
TEXT UPDATED - CAUTION INCORPORATED
25-65-35 LAYOUT IMPROVED/MATERIAL RELOCATED 101-199, 901-999,

409- 414
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CHAPTER 25
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EQUIPMENT/FURNISHINGS
LIST OF EFFECTIVE PAGES

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N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD T. of C. R 38 May01/08 25-00-00 830 Nov01/05

OF TEMP. T. of C. R 39 May01/08 25-00-00 831 May01/05
REVISION T. of C. R 40 May01/08 25-00-00 832 May01/05
T. of C. R 41 May01/08 25-00-00 833 Feb01/07
L.E.P. R 1-22 May01/08 T. of C. R 42 May01/08 25-00-00 834 Feb01/07
T. of C. 1 Nov01/07 T. of C. R 43 May01/08 25-00-00 835 Feb01/07
T. of C. R 2 May01/08 T. of C. R 44 May01/08 25-00-00 836 May01/05
T. of C. R 3 May01/08 T. of C. R 45 May01/08 25-00-00 837 Feb01/07
T. of C. 4 Nov01/07 T. of C. R 46 May01/08 25-00-00 838 Feb01/07
T. of C. 5 Aug01/07 T. of C. N 47 May01/08 25-00-00 839 Nov01/05
T. of C. 6 Feb01/08 25-00-00 840 Nov01/05
T. of C. 7 Aug01/07 25-00-00 1 Nov01/05 25-00-00 R 841 May01/08
T. of C. 8 Aug01/07 25-00-00 2 Feb01/96 25-00-00 R 842 May01/08
T. of C. R 9 May01/08 25-00-00 801 May01/07 25-00-00 843 Nov01/07
T. of C. R 10 May01/08 25-00-00 802 May01/07 25-00-00 844 Nov01/07
T. of C. R 11 May01/08 25-00-00 803 May01/07 25-00-00 845 Feb01/08
T. of C. R 12 May01/08 25-00-00 804 May01/07 25-00-00 846 Feb01/08
T. of C. R 13 May01/08 25-00-00 805 May01/05 25-00-00 847 Feb01/08
T. of C. R 14 May01/08 25-00-00 806 Nov01/05 25-00-00 848 Feb01/08
T. of C. R 15 May01/08 25-00-00 807 May01/05 25-00-00 849 May01/07
T. of C. R 16 May01/08 25-00-00 808 May01/05 25-00-00 850 Aug01/06
T. of C. R 17 May01/08 25-00-00 809 Nov01/05 25-00-00 851 Aug01/06
T. of C. R 18 May01/08 25-00-00 810 May01/05 25-00-00 852 May01/07
T. of C. R 19 May01/08 25-00-00 811 Feb01/07 25-00-00 R 853 May01/08
T. of C. R 20 May01/08 25-00-00 812 Nov01/05 25-00-00 R 854 May01/08
T. of C. R 21 May01/08 25-00-00 813 May01/05 25-00-00 R 855 May01/08
T. of C. R 24 May01/08 25-00-00 816 Nov01/05 25-00-00 858 May01/07
T. of C. R 25 May01/08 25-00-00 817 Feb01/07 25-00-00 859 Aug01/07
T. of C. R 26 May01/08 25-00-00 818 Nov01/05 25-00-00 860 Aug01/06
T. of C. R 27 May01/08 25-00-00 819 Nov01/05 25-00-00 861 Aug01/06
T. of C. R 28 May01/08 25-00-00 820 May01/05 25-00-00 862 Aug01/07
T. of C. R 29 May01/08 25-00-00 821 Nov01/05 25-00-00 863 Aug01/07
T. of C. R 30 May01/08 25-00-00 822 Nov01/05 25-00-00 864 Aug01/07
T. of C. R 31 May01/08 25-00-00 823 Nov01/05 25-00-00 865 Nov01/07
T. of C. R 32 May01/08 25-00-00 824 Feb01/07 25-00-00 866 Nov01/07
T. of C. R 33 May01/08 25-00-00 825 Nov01/05 25-00-00 867 Nov01/07
T. of C. R 34 May01/08 25-00-00 826 Nov01/05 25-00-00 868 Nov01/07
T. of C. R 35 May01/08 25-00-00 827 May01/05 25-00-00 869 Aug01/07
T. of C. R 36 May01/08 25-00-00 828 Nov01/05 25-00-00 870 Nov01/06
T. of C. R 37 May01/08 25-00-00 829 May01/05 25-00-00 871 Aug01/07
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25-00-00 884 Nov01/07 25-00-00 A835 Nov01/07 25-00-00 R A886 May01/08
25-00-00 885 Nov01/07 25-00-00 A836 Nov01/07 25-00-00 R A887 May01/08
25-00-00 886 Nov01/07 25-00-00 A837 Nov01/07 25-00-00 R A888 May01/08
25-00-00 887 Nov01/07 25-00-00 A838 Nov01/07 25-00-00 R A889 May01/08
25-00-00 888 Nov01/07 25-00-00 A839 Nov01/07 25-00-00 A890 Nov01/07
25-00-00 889 Nov01/07 25-00-00 A840 Nov01/07 25-00-00 A891 Nov01/07
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25-00-00 892 Nov01/07 25-00-00 A843 Nov01/07 25-00-00 A894 Nov01/07
25-00-00 893 Nov01/07 25-00-00 A844 Nov01/07 25-00-00 A895 Nov01/07
25-00-00 894 Nov01/07 25-00-00 A845 Feb01/08 25-00-00 A896 Nov01/07
25-00-00 895 Nov01/07 25-00-00 A846 Feb01/08 25-00-00 A897 Nov01/07
25-00-00 896 Nov01/07 25-00-00 A847 Nov01/07 25-00-00 A898 Nov01/07
25-00-00 897 Nov01/07 25-00-00 A848 Nov01/07 25-00-00 A899 Nov01/07
25-00-00 898 Nov01/07 25-00-00 R A849 May01/08 25-00-00 B800 Nov01/07
25-00-00 899 Nov01/07 25-00-00 R A850 May01/08 25-00-00 B801 Nov01/07
25-00-00 A800 Nov01/07 25-00-00 A851 Nov01/07
25-00-00 A801 Nov01/07 25-00-00 R A852 May01/08 25-10-00 1 Feb01/07
25-00-00 A802 Nov01/07 25-00-00 R A853 May01/08 25-10-00 801 Aug01/06
25-00-00 A803 Nov01/07 25-00-00 R A854 May01/08 25-10-00 802 Aug01/06
25-00-00 A804 Nov01/07 25-00-00 A855 Nov01/07 25-10-00 803 Feb01/96
25-00-00 A805 Nov01/07 25-00-00 A856 Nov01/07 25-10-00 804 Feb01/96
25-00-00 A806 Nov01/07 25-00-00 A857 Nov01/07 25-10-00 805 Feb01/96
25-00-00 A807 Nov01/07 25-00-00 A858 Feb01/08 25-10-00 806 Aug01/06
25-00-00 A808 Nov01/07 25-00-00 A859 Nov01/07 25-10-00 807 Feb01/96
25-00-00 A809 Nov01/07 25-00-00 A860 Nov01/07 25-10-00 808 May01/06
25-00-00 A810 Nov01/07 25-00-00 A861 Nov01/07 25-10-00 809 Feb01/96
25-00-00 A811 Nov01/07 25-00-00 R A862 May01/08 25-10-00 810 Feb01/96
25-00-00 A812 Nov01/07 25-00-00 R A863 May01/08 25-10-00 811 Feb01/96
25-00-00 A813 Nov01/07 25-00-00 R A864 May01/08 25-10-00 812 Feb01/96
25-00-00 A814 Nov01/07 25-00-00 R A865 May01/08
25-00-00 A815 Nov01/07 25-00-00 R A866 May01/08 25-11-00 1 Feb01/07
25-00-00 A816 Nov01/07 25-00-00 R A867 May01/08 25-11-00 2 Feb01/07
25-00-00 A817 Feb01/08 25-00-00 R A868 May01/08 25-11-00 3 May01/06
25-00-00 A818 Feb01/08 25-00-00 R A869 May01/08 25-11-00 4 Feb01/07
25-00-00 A819 Nov01/07 25-00-00 R A870 May01/08 25-11-00 5 Feb01/07
25-00-00 A820 Nov01/07 25-00-00 R A871 May01/08 25-11-00 6 May01/06
25-00-00 A821 Nov01/07 25-00-00 R A872 May01/08 25-11-00 7 Feb01/07
25-00-00 A822 Nov01/07 25-00-00 R A873 May01/08 25-11-00 8 Feb01/07
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25-45-19 409 May01/07 25-45-26 403 Aug01/06 25-50-00 02 10 Feb01/07
25-45-19 410 Feb01/08 25-45-26 404 Feb01/07 25-50-00 02 11 Feb01/07
25-45-19 411 Feb01/08 25-45-26 405 Feb01/07 25-50-00 02 12 Feb01/07
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25-45-19 413 May01/07 25-45-26 407 Feb01/07 25-50-00 02 14 Feb01/07
25-45-19 414 May01/07 25-45-33 401 Nov01/97 25-50-00 02 15 Feb01/07
25-45-19 415 May01/07 25-45-33 402 Aug01/07 25-50-00 02 16 Feb01/07
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25-45-21 403 May01/07 25-45-33 406 Aug01/07 25-50-00 03 4 Feb01/07
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25-45-21 408 May01/07 25-45-38 403 Feb01/07 25-50-00 03 9 Feb01/07
25-45-21 409 May01/07 25-45-38 404 Feb01/07 25-50-00 03 10 Feb01/07
25-45-21 410 May01/07 25-45-38 405 Feb01/07 25-50-00 03 11 Feb01/07
25-45-21 411 May01/07 25-45-38 406 Feb01/07 25-50-00 03 12 Feb01/07
25-45-21 412 May01/07 25-45-38 407 Feb01/07 25-50-00 03 13 Feb01/07
25-45-21 413 May01/07 25-45-38 408 Feb01/07 25-50-00 03 14 Feb01/07
25-45-22 401 May01/06 25-45-38 409 Feb01/07 25-50-00 03 15 Feb01/07
25-45-22 402 Feb01/07 25-45-38 410 Feb01/07 25-50-00 601 May01/07
25-45-22 403 May01/06 25-50-00 602 May01/07
25-45-22 404 Feb01/07 25-50-00 01 1 May01/06 25-50-00 603 Nov01/04
25-45-22 405 Feb01/07 25-50-00 01 2 May01/06 25-50-00 604 Nov01/04
25-45-22 406 Feb01/07 25-50-00 01 3 May01/06 25-50-00 605 Feb01/08
25-45-22 407 May01/06 25-50-00 01 4 May01/06 25-50-00 606 Feb01/08
25-45-22 408 Feb01/07 25-50-00 01 5 May01/06 25-50-00 607 Feb01/08
25-45-22 409 Feb01/07 25-50-00 01 6 May01/06 25-50-00 608 Feb01/08
25-45-23 401 May01/97 25-50-00 01 7 May01/06 25-50-00 609 Feb01/08
25-45-23 402 Nov01/97 25-50-00 01 8 May01/06 25-50-00 610 Feb01/08
25-45-23 403 May01/97 25-50-00 01 9 May01/06 25-50-00 801 Nov01/04
25-45-23 404 May01/97 25-50-00 01 10 May01/06 25-50-00 802 Nov01/04
25-45-24 401 May01/97 25-50-00 01 11 May01/06 25-50-00 803 Nov01/04
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25-55-11 N 431 May01/08 25-55-17 404 Feb01/07 25-55-41 444 Feb01/07
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25-62-43 431 Feb01/07 25-62-43 482 May01/06 25-62-44 406 Feb01/07
25-62-43 432 Feb01/07 25-62-43 483 May01/06 25-62-44 407 Feb01/07
25-62-43 433 Nov01/00 25-62-43 484 May01/06 25-62-44 408 Feb01/07
25-62-43 434 Nov01/00 25-62-43 485 May01/06 25-62-44 409 Aug01/06
25-62-43 435 Feb01/07 25-62-43 486 May01/06 25-62-44 410 Aug01/06
25-62-43 436 May01/06 25-62-43 487 May01/06 25-62-44 411 Aug01/06
25-62-43 437 Feb01/07 25-62-43 488 May01/06 25-62-44 412 Aug01/06
25-62-43 438 May01/06 25-62-43 489 May01/06 25-62-44 413 Aug01/06
25-L.E.P. Page 19
May 01/08
IAC
25-62-44 414 Aug01/06 25-62-44 465 Aug01/07 25-62-47 412 Feb01/07

25-62-44 415 Aug01/06 25-62-44 466 Nov01/07 25-62-47 413 May01/07
25-62-44 416 Aug01/06 25-62-44 467 Aug01/07 25-62-47 414 Feb01/07
25-62-44 417 Aug01/06 25-62-44 468 Aug01/07 25-62-47 415 Feb01/07
25-62-44 418 Aug01/06 25-62-44 469 Aug01/07 25-62-48 401 Feb01/08
25-62-44 419 May01/06 25-62-44 470 Aug01/07 25-62-48 402 Feb01/08
25-62-44 420 May01/06 25-62-44 471 Aug01/07 25-62-48 403 Feb01/08
25-62-44 421 May01/06 25-62-44 472 Aug01/07 25-62-48 404 Feb01/07
25-62-44 422 Feb01/07 25-62-44 473 Aug01/07 25-62-48 405 Feb01/07
25-62-44 423 Feb01/07 25-62-44 474 Aug01/07 25-62-48 406 Feb01/07
25-62-44 424 Feb01/07 25-62-44 475 Aug01/07 25-62-48 407 Feb01/07
25-62-44 425 Feb01/07 25-62-44 476 Aug01/07 25-62-48 408 Feb01/07
25-62-44 426 Aug01/07 25-62-44 477 Aug01/07 25-62-48 409 Feb01/07
25-62-44 427 Aug01/07 25-62-44 478 Aug01/07 25-62-48 410 Feb01/07
25-62-44 428 Aug01/07 25-62-44 479 Aug01/07 25-62-48 411 Feb01/07
25-62-44 429 Feb01/08 25-62-44 480 Aug01/07 25-62-48 412 Feb01/07
25-62-44 430 Feb01/07 25-62-46 401 Feb01/07 25-62-48 413 Feb01/07
25-62-44 R 431 May01/08 25-62-46 402 Feb01/07 25-62-48 414 Feb01/07
25-62-44 432 Aug01/06 25-62-46 403 Feb01/07 25-62-48 415 Feb01/07
25-62-44 433 Aug01/06 25-62-46 404 Feb01/07 25-62-48 416 Feb01/07
25-62-44 434 Aug01/06 25-62-46 405 Feb01/07 25-62-48 417 Feb01/08
25-62-44 435 Aug01/07 25-62-46 406 Feb01/07 25-62-48 418 Feb01/07
25-62-44 436 Feb01/07 25-62-46 407 Feb01/07 25-62-48 419 Feb01/07
25-62-44 437 Nov01/07 25-62-46 408 Feb01/07 25-62-48 420 Feb01/08
25-62-44 438 Feb01/07 25-62-46 409 Feb01/07 25-62-48 421 Feb01/07
25-62-44 439 Feb01/07 25-62-46 410 Feb01/07 25-62-48 422 Feb01/07
25-62-44 440 May01/07 25-62-46 411 Feb01/07 25-62-48 423 Feb01/08
25-62-44 441 May01/07 25-62-46 412 Feb01/07 25-62-48 424 Feb01/08
25-62-44 442 May01/07 25-62-46 413 Feb01/07 25-62-48 425 Feb01/07
25-62-44 443 May01/07 25-62-46 414 Feb01/07 25-62-48 426 Feb01/07
25-62-44 444 May01/07 25-62-46 R 415 May01/08 25-62-48 427 Feb01/07
25-62-44 445 May01/07 25-62-46 R 416 May01/08 25-62-48 428 Feb01/07
25-62-44 446 May01/07 25-62-46 417 Feb01/07 25-62-49 401 Feb01/07
25-62-44 447 May01/07 25-62-46 418 May01/07 25-62-49 402 Feb01/07
25-62-44 448 Aug01/07 25-62-46 419 Feb01/07 25-62-49 403 Feb01/07
25-62-44 449 Aug01/07 25-62-46 420 May01/07 25-62-49 404 Feb01/07
25-62-44 450 Aug01/07 25-62-46 421 May01/07 25-62-49 405 Feb01/07
25-62-44 451 Aug01/07 25-62-46 422 May01/07 25-62-49 406 Feb01/07
25-62-44 452 Aug01/07 25-62-46 423 May01/07 25-62-49 407 Feb01/07
25-62-44 453 Aug01/07 25-62-46 424 May01/07 25-62-49 408 Feb01/07
25-62-44 454 Aug01/07 25-62-47 401 Feb01/07 25-62-49 409 Feb01/07
25-62-44 455 Aug01/07 25-62-47 402 Feb01/07 25-62-49 410 Feb01/07
25-62-44 456 Aug01/07 25-62-47 403 Feb01/07 25-62-49 411 Feb01/07
25-62-44 457 Aug01/07 25-62-47 404 Feb01/07 25-62-49 412 Feb01/07
25-62-44 458 Aug01/07 25-62-47 405 Feb01/07 25-62-49 413 Feb01/07
25-62-44 459 Aug01/07 25-62-47 406 Feb01/07
25-62-44 460 Aug01/07 25-62-47 407 Feb01/07 25-63-00 1 Feb01/08
25-62-44 461 Nov01/07 25-62-47 408 Feb01/07 25-63-00 2 Nov01/03
25-62-44 462 Nov01/07 25-62-47 409 Feb01/07 25-63-00 3 Feb01/08
25-62-44 463 Aug01/07 25-62-47 410 May01/07 25-63-00 4 Feb01/08
25-62-44 464 Aug01/07 25-62-47 411 Feb01/07 25-63-00 5 May01/06
25-L.E.P. Page 20
May 01/08
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25-63-00 6 May01/06 25-65-00 501 Feb01/07 25-65-41 405 Feb01/07

25-63-00 7 May01/06 25-65-00 502 Feb01/07 25-65-41 406 Aug01/07
25-63-00 8 Feb01/08 25-65-00 503 Feb01/07 25-65-41 407 Feb01/07
25-63-00 9 Feb01/08 25-65-00 504 Feb01/07 25-65-41 408 Feb01/07
25-63-00 10 Feb01/08 25-65-00 505 Feb01/07 25-65-51 201 Aug01/07
25-63-00 11 May01/06 25-65-00 506 Feb01/07 25-65-51 202 Aug01/07
25-63-00 12 Feb01/08 25-65-00 507 Feb01/07 25-65-51 203 May01/06
25-63-00 501 Aug01/07 25-65-00 R 508 May01/08 25-65-51 204 Aug01/07
25-63-00 502 Aug01/07 25-65-00 509 Feb01/08 25-65-51 205 Aug01/07
25-65-00 510 Feb01/08 25-65-51 206 Aug01/07
25-64-00 1 Nov01/07 25-65-00 511 Feb01/08 25-65-51 207 Aug01/07
25-64-00 2 Nov01/07 25-65-00 512 Feb01/08 25-65-51 208 Aug01/07
25-64-00 3 May01/07 25-65-00 513 Feb01/08 25-65-51 209 Aug01/07
25-64-00 4 Nov01/07 25-65-00 514 Feb01/08 25-65-51 210 Aug01/07
25-64-00 5 Nov01/07 25-65-00 515 Feb01/08 25-65-51 211 Aug01/07
25-64-00 601 Aug01/07 25-65-00 516 Feb01/08 25-65-51 212 Aug01/07
25-64-00 602 Aug01/07 25-65-00 517 Feb01/08 25-65-51 213 May01/07
25-65-00 R 518 May01/08
25-65-00 1 Aug01/07 25-65-00 D 519 25-66-00 1 Aug01/07
25-65-00 2 May01/06 25-65-14 401 Feb01/07 25-66-00 2 Nov01/98
25-65-00 3 May01/06 25-65-14 402 Feb01/07 25-66-00 3 May01/06
25-65-00 4 May01/06 25-65-14 403 Feb01/07 25-66-00 4 May01/07
25-65-00 5 May01/06 25-65-14 404 Feb01/07 25-66-00 5 Aug01/07
25-65-00 6 May01/07 25-65-14 405 Feb01/07 25-66-00 6 Aug01/07
25-65-00 7 Aug01/07 25-65-14 406 Feb01/07 25-66-00 7 May01/07
25-65-00 8 Aug01/07 25-65-14 407 Feb01/07 25-66-00 8 Aug01/07
25-65-00 9 Aug01/07 25-65-14 408 Feb01/07 25-66-00 9 Aug01/07
25-65-00 10 Aug01/07 25-65-14 409 Feb01/07 25-66-00 10 Aug01/07
25-65-00 11 Aug01/07 25-65-18 401 Feb01/07 25-66-00 601 Feb01/08
25-65-00 12 Aug01/07 25-65-18 402 Feb01/07 25-66-00 602 Aug01/07
25-65-00 13 Aug01/07 25-65-18 403 Feb01/07 25-66-00 603 Aug01/07
25-65-00 14 Feb01/08 25-65-18 404 Feb01/07 25-66-00 604 Feb01/07
25-65-00 15 Aug01/07 25-65-18 405 Feb01/07 25-66-41 401 May01/06
25-65-00 16 Aug01/07 25-65-35 401 Feb01/07 25-66-41 402 May01/06
25-65-00 17 Aug01/07 25-65-35 402 Feb01/07 25-66-41 403 May01/06
25-65-00 18 Aug01/07 25-65-35 403 Feb01/07 25-66-41 601 May01/07
25-65-00 19 Aug01/07 25-65-35 404 Feb01/07 25-66-41 602 May01/07
25-65-00 20 Aug01/07 25-65-35 405 Feb01/07 25-66-41 603 May01/06
25-65-00 21 Aug01/07 25-65-35 406 Feb01/07 25-66-52 401 Nov01/00
25-65-00 22 Aug01/07 25-65-35 407 Feb01/07 25-66-52 402 Nov01/01
25-65-00 23 Aug01/07 25-65-35 408 Feb01/07
25-65-00 24 Aug01/07 25-65-35 N 409 May01/08 25-68-00 1 Feb01/07
25-65-00 25 Aug01/07 25-65-35 N 410 May01/08 25-68-00 2 May01/06
25-65-00 26 Aug01/07 25-65-35 N 411 May01/08 25-68-00 3 Feb01/07
25-65-00 27 Aug01/07 25-65-35 N 412 May01/08 25-68-00 4 Feb01/07
25-65-00 28 Aug01/07 25-65-35 N 413 May01/08 25-68-00 5 Feb01/07
25-65-00 29 May01/07 25-65-35 N 414 May01/08 25-68-00 6 Feb01/07
25-65-00 30 May01/07 25-65-41 401 Feb01/07 25-68-00 7 Feb01/07
25-65-00 31 May01/07 25-65-41 402 Feb01/07 25-68-00 8 Feb01/07
25-65-00 201 Feb01/07 25-65-41 403 Aug01/07 25-68-00 9 Feb01/07
25-65-00 202 Feb01/07 25-65-41 404 Feb01/07 25-68-00 10 Feb01/07
25-L.E.P. Page 21
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25-68-00 11 Feb01/07 25-70-00 6 Feb01/96

25-68-00 12 Feb01/07
25-68-00 13 Feb01/07 25-71-00 1 Feb01/96
25-68-00 14 May01/06 25-71-00 2 Feb01/96
25-68-00 15 May01/06 25-71-00 3 Feb01/96
25-68-00 16 Feb01/07 25-71-00 4 Feb01/96
25-68-00 17 May01/06 25-71-00 5 Feb01/96
25-68-00 18 Feb01/07 25-71-00 6 Feb01/96
25-68-00 19 Feb01/07 25-71-00 7 Feb01/96
25-68-00 20 Feb01/07 25-71-00 8 Feb01/96
25-68-00 21 Feb01/07 25-71-00 9 Feb01/96
25-68-00 201 Feb01/07
25-68-00 202 Feb01/07 25-80-00 1 Nov01/03
25-68-00 203 Feb01/07 25-80-00 2 Nov01/03
25-68-00 204 Feb01/07 25-80-00 3 Nov01/03
25-68-00 205 Feb01/07 25-80-00 4 Nov01/03
25-68-00 206 Feb01/07 25-80-00 5 Nov01/03
25-68-00 207 Feb01/07 25-80-00 6 Nov01/03
25-68-41 401 Aug01/06 25-80-00 201 May01/02
25-68-41 402 Feb01/07 25-80-00 202 Nov01/06
25-68-41 403 Feb01/07 25-80-00 203 Nov01/06
25-68-41 404 Feb01/07 25-80-00 204 Nov01/06
25-68-41 405 Feb01/07 25-80-00 205 Nov01/06
25-68-41 406 Feb01/07 25-80-00 206 Feb01/96
25-68-41 407 Feb01/07 25-80-00 207 Feb01/07
25-68-41 408 Aug01/06 25-80-00 208 Nov01/05
25-68-41 409 Aug01/06 25-80-00 801 Aug01/07
25-68-41 410 Feb01/07 25-80-00 802 Aug01/07
25-68-41 411 Feb01/07 25-80-00 803 Nov01/03
25-68-41 412 Feb01/07 25-80-00 804 Nov01/03
25-68-41 413 Feb01/07 25-80-00 805 Aug01/07
25-68-41 414 Feb01/07 25-80-00 806 Aug01/07
25-68-41 415 Feb01/07 25-80-00 807 Nov01/03
25-68-41 416 Aug01/06 25-80-00 808 Aug01/07
25-68-41 417 Aug01/06 25-80-00 809 Aug01/07
25-68-41 418 Feb01/07 25-80-00 810 Aug01/07
25-68-41 419 Feb01/07 25-80-00 811 Nov01/05
25-68-41 420 Feb01/07 25-80-00 812 Aug01/07
25-68-41 421 Feb01/07 25-80-00 813 Aug01/07
25-68-41 422 Feb01/07 25-80-00 814 Aug01/07
25-68-41 423 Feb01/07
25-68-41 424 Feb01/07
25-68-41 425 Feb01/07
25-68-41 426 Feb01/07
25-68-41 427 Feb01/07
25-70-00 1 Feb01/96
25-70-00 2 Feb01/96
25-70-00 3 Feb01/96
25-70-00 4 Feb01/96
25-70-00 5 Feb01/96
25-L.E.P. Page 22
May 01/08
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CHAPTER 25
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
EQUIPMENT/FURNISHINGS - GENERAL
_______________________________ 25-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
________________________________
EQUIPMENT/FURNISHINGS - GENERAL 25-00-00
REPAIRS 801 ALL
Removal of Air Bubbles under 801 ALL
Decorative Foil
Minor Repair to the Decor Foil of 804 ALL
Flat Composite Components
Repairs to Decor Foil with 808 ALL
Pressure Sensitive Adhesive
Repairs to Polycarbonate (PC) 811 ALL
Sheet Components
Repairs to Cabin Polycarbonate 817 ALL
(PC) Composite Components with
Honeycomb Core
Repairs to Nonstructural 824 ALL
Components (not in the Cargo
Compartments)
Repairs to Surface Damage of 833 ALL
Composite Components (not in the
Cargo Compartments)
Repair to the Moisture Barrier 839 ALL
Foil (Mylar)
Repair to the Nontextile Floor 841 ALL
Covering (NTF)
Replacement of the Aluminum 854 ALL
Profile on the Lower
Sidewall-Panel
Repair of Insert Nut Connections 858 ALL
Installed in Components with
Honeycomb Core
Repair of an Overhead Stowage 865 ALL
Compartment (OHSC)
Repair of the Plastic Wash Basin 877 901-999,
in a Lavatory
Repair of Painted Components 889 ALL
Toilet Shroud - Repair 896 101-199, 901-999
Toilet Seat - Repair A800 ALL
Repair of the Lavatory Floor Pan A804 ALL
Cargo Compartment Linings with A815 ALL
Honeycomb Core - General
25-CONTENTS Page 1
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CHAPTER 25
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Repair/Protection Information
Repair to the Flanges of the A829 ALL
Cargo-Compartment Decompression
Panels
Filler Repair Method (Damage not A836 ALL
Through) - All Cargo Compartment
Linings with Honeycomb Core
Patch and Filler Repair Method A840 ALL
(Damage not Through) - All Cargo
Compartment Linings with Honeycomb
Core
Speed Patches (on Both Sides) A845 ALL
Repair Method (Damage Through) -
All Cargo Compartment Linings with
Honeycomb Core
Speed Patches (on View Side) A849 ALL
Repair Method (Damage Through) -
All Cargo Compartment Linings with
Honeycomb Core, but not Ceiling
Panels
Replacement of Cargo Compartment A853 ALL
Ceiling Panel, Side Wall Panel and
Partition Panel
Patches and Filler Repair Method A857 ALL
(Damage Through) - All Cargo
Core
Speed Patch Repair Method (Damage A862 ALL
not Through) - All Cargo
Core
Speed Patches and Filler Repair A867 ALL
Method (Damage Through) - All
Cargo Compartment Linings with
Honeycomb Core, but not Ceiling
Panels
Patches, Filler and Rivets Repair A872 ALL
Method (Damage Through) - All
Honeycomb Core
Speed Patches and Filler Repair A877 ALL
Method (Damage not Through) - All
Honeycomb Core
Stainless Steel-Patch Repair A881 ALL
Method (Damage not Through) - All
25-CONTENTS Page 2
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CHAPTER 25
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Honeycomb Core
Speed Patch and Filler to the Edge A886 ALL
Repair Method (Damage Not Through
from the Edge) - All Cargo
Core
Protection of Cargo Compartment A890 ALL
Linings with S-Glass Patch - All
Honeycomb Core
_______
COCKPIT 25-10-00
General Description 1 ALL
Description 1 ALL
________
COCKPIT 25-10-00
REPAIRS 801 ALL
Repair of the Flight-Compartment 801 ALL
Ceiling Panels
Side Panels
Rear Panels
SEAT - CAPTAIN/FIRST OFFICER (3MS, 4MS) 25-11-00

General 1 ALL
Captain and First Officer Seats 1 001-012, 014-099
Third Occupant Seat 1 001-012, 014-099
Fourth Occupant Seat 1 001-012, 014-099
Component Description 5 ALL
Captain and First Officer Seats 5 ALL
Third Occupant Seat 15 ALL
Operation/Control and Indicating 21 ALL
25-CONTENTS Page 3
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CHAPTER 25
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SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Captain and First Officer Seats 21 ALL
Third Occupant Seat 39 ALL
SEAT - CAPTAIN/FIRST OFFICER (3MS, 25-11-00

4MS)
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Defective 401 ALL
Recline System of the CAPT (F/O)
Seat
Refer to the MMEL TASK: 401 ALL
25-11-01-A)c)
Reactivation of the Defective 405 ALL
Recline System of the CAPT (F/O)
Seat
25-11-01-A)c)
Deactivation of the Inoperative 406 ALL
Adjustment System of the CAPT
(F/O) Seat (Electrical Control)
25-11-01-B)
Reactivation of the Inoperative 408 ALL
Adjustment System of the CAPT
(F/O) Seat (Electrical Control)
25-11-01-B)
Deactivation of the Third Occupant 410 ALL
Seat
25-11-06-A)b)
Reactivation of the Third Occupant 412 ALL
Seat
25-11-06-A)b)
Deactivation of the Fourth 414 001-012, 014-099
Occupant Seat
Refer to the MMEL TASK: 414 001-012, 014-099
25-11-07-A)b)
Reactivation of the Fourth 416 001-012, 014-099
Occupant Seat
25-11-07-A)b)
25-CONTENTS Page 4
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CHAPTER 25
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_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
4MS)
ADJUSTMENT/TEST 501 ALL
Operational Test of the Captain 501 ALL
and First Officer Seats (3MS, 4MS)

4MS)
INSPECTION/CHECK 601 ALL
Inspection/Check of the Cockpit 601 ALL
Seats
Inspection/Check of the Shoulder 602 ALL
Harness and Seat Belt
SEAT - THIRD OCCUPANT 25-11-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Third Occupant Seat 401 ALL
Installation of the Third Occupant 405 ALL
Seat
Removal of the Restraint System 407 ALL
Assy
Installation of the Restraint 410 ALL
System Assy
SEAT - THIRD OCCUPANT 25-11-41
Inspection/Check of the Third 601 ALL
Occupant Seat
SEAT - FOURTH OCCUPANT 25-11-42
REMOVAL/INSTALLATION 401 001-012, 014-099
Removal of the Fourth Occupant 401 001-012, 014-099
Seat (13MM)
Installation of the Fourth 407 001-012, 014-099
Occupant Seat (13MM)
SEAT - FOURTH OCCUPANT 25-11-42
INSPECTION/CHECK 601 001-012, 014-099
Inspection/Check of the Fourth 601 001-012, 014-099
Occupant Seat
SEAT - CAPTAIN/FIRST OFFICER 25-11-51
Removal of the Captain/First 401 ALL
Officer Seat (3MS, 4MS)
Installation of the Captain/First 411 ALL
Officer Seat (3MS, 4MS)
SEAT - CAPTAIN/FIRST OFFICER 25-11-51
Inspection/Check of the 601 ALL
25-CONTENTS Page 5
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CHAPTER 25
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Captain/First Officer Seat (3MS,
4MS)
Check of Adjustment of Seat 603 ALL
Control Cables
CUSHIONS - SEAT, CAPTAIN/FIRST OFFICER 25-11-61
Removal of the Captain (First 401 ALL
Officer) Seat Cushion
Installation of the Captain (First 409 ALL
Officer) Seat Cushion
SHROUD ASSY - SEAT, CAPTAIN/FIRST 25-11-62
OFFICER
Officer) Seat Shroud Assy
Officer) Seat Shroud Assy
SAFETY HARNESS - SEAT, CAPTAIN/ FIRST 25-11-63
OFFICER
Officer) Seat Harness Assy
Officer) Seat Harness Assy
HEADREST - SEAT, CAPTAIN/FIRST OFFICER 25-11-64
Removal of the Captain (First 401 101-199, 901-999
Officer) Seat-Headrest Assy
Installation of the Captain (First 404 101-199, 901-999
Officer) Seat-Headrest Assy
ARMREST ASSY - SEAT, CAPTAIN/FIRST 25-11-65
OFFICER
Officer) Seat Armrest Assy
Officer) Seat Armrest Assy
ARMREST ASSY - SEAT, CAPTAIN/FIRST 25-11-65
OFFICER
(First Officer) Seat Inboard
Armrest-Assy
ARMREST ASSY - ASSIST, CAPTAIN/ FIRST 25-11-66
OFFICER SEAT
25-CONTENTS Page 6
Feb 01/08
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CHAPTER 25
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Officer) Seat Assist Armrest-Assy
Officer) Seat Assist Armrest-Assy
ARMREST ASSY - ASSIST, CAPTAIN/ FIRST 25-11-66
OFFICER SEAT
(First Officer) Seat Side Stick
Armrest-Assy
LUMBAR REST ASSY - SEAT, CAPTAIN/ 25-11-67
FIRST OFFICER
Officer) Seat Lumbar-Rest
Officer) Seat Lumbar-Rest
CYLINDER ASSY - SEAT CAPTAIN/FIRST 25-11-68
OFFICER
Officer) Seat Cylinder Assy
Officer) Seat Cylinder Assy
ACCESSORIES - CAPTAIN/FIRST OFFICER 25-11-69
SEAT PAN AND BASE
Officer) Seat Pan and Base
Accessories
Officer) Seat Pan and Base
Accessories
LINING AND FURNISHINGS 25-13-00

General 1 ALL
Description 1 ALL
Linings 1 ALL
Floor covering 1 ALL

Deactivation of the Captain and/or 401 ALL
First Officer Sliding-Tables
25-CONTENTS Page 7
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__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Refer to the MMEL TASK: 25-13-01 401 ALL
b)
Reactivation of the Captain and/or 402 ALL
First Officer Sliding-Tables
b)
Deactivation of the Captain and/or 403 ALL
First Officer Retractable
Foot-Rests
b)
Reactivation of the Captain and/or 404 ALL
First Officer Retractable
Foot-Rests
b)

CLEANING/PAINTING 701 ALL
Cleaning of Foam Plastic 701 ALL
(Polyurethane) Parts
Painting of the Internal Cockpit 704 ALL
Surfaces
SUNVISOR - WINDSHIELD 25-13-11
Removal of the Windshield Sunvisor 401 ALL
(9MM, 10MM)
Installation of the Windshield 406 ALL
Sunvisor (9MM, 10MM)
FOOT REST ASSEMBLY 25-13-14
Removal of the Foot Rest and 401 ALL
Sliding Table Assembly
Installation of the Foot Rest and 403 ALL
Sliding Table Assembly
Removal of the Sliding Table 404 ALL
Installation of the Sliding Table 406 ALL
Removal of the Actuator on the 407 ALL
Foot Rest Assembly
Installation of the Actuator on 410 ALL
the Foot Rest Assembly
Removal of the Captain and 412 ALL
First-Officer Retractable
Foot-Rests
Installation of the Captain and 414 ALL
25-CONTENTS Page 8
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CHAPTER 25
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TABLE OF CONTENTS
_________________
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SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
First-Officer Retractable
Foot-Rests
FOOT REST ASSEMBLY 25-13-14
Visual Inspection of the Foot Rest 601 ALL
Actuator
LINING PANELS 25-13-41
Removal of the Ceiling Panels 401 ALL
Installation of the Ceiling Panels 405 ALL
Removal of the Sidewall Panels 407 ALL
Installation of the Sidewall 416 ALL
Panels
ROLLER BLIND - SLIDING WINDOW 25-13-42
Removal of the Sliding Window 401 ALL
Roller-Blind
Installation of the Sliding Window 403 ALL
Roller-Blind
ROLLER BLIND - FIXED WINDOW 25-13-43
Removal of the Fixed Window 401 ALL
Roller-Blind
Installation of the Fixed Window 403 ALL
Roller-Blind
CARPET - COCKPIT 25-13-44
Removal of the Cockpit Textile 401 ALL
Floor Covering (Carpet)
Installation of the Cockpit 404 ALL
Textile Floor Covering (Carpet)
COCKPIT CENTER PEDESTAL FOAM PANELS 25-13-45
Removal of the Foam Panels 401 ALL
Installation of the Foam Panels 406 ALL
COAT STOWAGE 25-13-46
Removal of the Coat Stowage 401 ALL
Installation of the Coat Stowage 406 ALL
COCKPIT EQUIPMENT RACKS 25-14-00

General 1 ALL
Description 1 ALL
Rack Lower Section 1 ALL
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Rack Center Section 1 ALL
Rack Upper Section 4 ALL
Access to the various components 4 ALL
FLIGHT CREW FOOT WARMERS 25-15-00

DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Component Location 1 001-012, 014-099
Description 1 001-012, 014-099
FOOT WARMER - CAPTAIN AND F/O 25-15-51
Removal of the Captain/First 401 001-012, 014-099
Officer Foot Warmer (2DR1, 2DR2,
2DR3, 2DR4)
Installation of the Captain/First 404 001-012, 014-099
Officer Foot Warmer (2DR1, 2DR2,
2DR3, 2DR4)
FOOT WARMER - CAPTAIN AND F/O 25-15-51
ADJUSTMENT/TEST 501 001-012, 014-099
Adjustment of the Captain/First 501 001-012, 014-099
Officer Foot-Warmer Temperature
COCKPIT ADDITIONAL ELECTRICAL SUPPLY 25-18-00

General 1 101-199, 901-999
Description 1 101-199, 901-999
Power Supply 1 101-199, 901-999
STATIC INVERTER 25-18-51
Removal of the Static Inverter 401 101-199, 901-999
Installation of the Static 404 101-199, 901-999
Inverter
_____________________
PASSENGER COMPARTMENT 25-20-00
General 1 ALL
The cabin is divided into 1 ALL
utility areas and seating areas.
The passenger/crew doors and
emergency exits are also
included in the cabin
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Deactivation of Overhead Stowage 401 ALL
Bin(s)/Cabin and Galley Storage
Compartment
Reactivation of Overhead Stowage 403 ALL
Bin(s)/Cabin and Galley Storage
Compartment
______________________
CLEANING/PAINTING 701 ALL
Refurbishment of the Cabin 701 ALL
Sidewall Linings and the Doors of
the Overhead Stowage Compartments
PASSENGER COMPARTMENT SEATS 25-21-00

General 1 ALL
Description 1 ALL
Passenger Seats 1 ALL
In Seat Portable Electrical 6 101-199, 902-999
Devices (PED) Power Supply
Passenger Seats in the Emergency 6 101-199,
Exit Area
Emergency Facilities 6 001-012, 014-027
Power Supply 6 101-199, 902-999
Passenger Seats 8 ALL
Operation/Control and Indication 9 101-199, 902-999

ADJUSTMENT/TEST 501 101-199, 902-999
Operational Test of the In-Seat 501 101-199, 902-999
Power-Supply System (PED Power
Supply)

Detailed Inspection of Seat to 601 ALL
Floor Attachment and General
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Visual Inspection of Seats
Structure
Detailed Visual Inspection of Seat 603 ALL
Belts Attachment, Seat Belts and
Locks Check of Locks
MASTER CONTROL UNIT - SEAT POWER 25-21-34
SUPPLY
Removal of the Master Control Unit 401 101-199, 902-999
(MCU)
Installation of the Master Control 409 101-199, 902-999
Unit (MCU)
SEAT - PASSENGER 25-21-41
Removal of the Passenger Seats 401 ALL
Installation of the Passenger 410 ALL
Seats
SEAT ASSEMBLY COMPONENTS 25-21-42
Removal of the In-Seat 401 101-199, 902-999
Power-Supply (ISPS) Unit
Installation of the In-Seat 406 101-199, 902-999
Power-Supply (ISPS) Unit
Removal of the Seat Belts 410 101-199, 901-999
Installation of the Seat Belts 413 101-199, 901-999
CABLE - SEAT TO SEAT 25-21-61
Removal of the Cable - Seat to 401 101-199, 902-999
Seat
Installation of the Cable - Seat 406 101-199, 902-999
to Seat
CABIN ATTENDANT SEATS 25-22-00

General 1 ALL
Description 4 ALL
Interface 4 ALL
The cabin-attendant seats have: 6 ALL

Deactivation of a Defective Cabin 401 ALL
Attendant Seat
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Reactivation of a Defective Cabin 403 ALL
Attendant Seat

Detailed Visual Inspection of 601 ALL
Cabin Attendant Seats Attachment
General Visual Inspection of Seats
Structure
Detailed Inspection of Seat Belt 603 ALL
Attachment, Seat Belt and Lock.
Check of Lock
SEAT - CABIN ATTENDANT, WALL MOUNTED 25-22-41
Removal of the Wall-Mounted 401 ALL
Cabin-Attendant Seats
Installation of the Wall-Mounted 405 ALL
Cabin-Attendant Seats
System
SEAT - CABIN ATTENDANT FREE STANDING 25-22-42
Removal of the Free-Standing 401 ALL
Cabin-Attendant Seat(s)
Installation of the Free-Standing 404 ALL
Cabin-Attendant Seat(s)
System
SEAT - CABIN ATTENDANT SWIVEL 25-22-43
Removal of the Cabin Attendant 401 ALL
Swivel-Seat
Installation of the Cabin 405 ALL
Attendant Swivel-Seat
System
LININGS AND FURNISHINGS 25-23-00

General 1 ALL
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Ceiling Panels 6 ALL
Sidewall Panels 6 ALL
Door and Door Frame Linings 15 001-012, 014-099
901-999,
Door and Door Frame Linings 17 101-199,
PANELS - CEILING 25-23-41
Removal of the Ceiling Panels 401 ALL
PANELS - CEILING UTILITY AREA 25-23-42
Removal of the Ceiling Panels - 401 ALL
Forward Utility Area
Removal of the Ceiling Panels - 410 ALL
Aft Utility Area
- Forward Utility Area
- Aft Utility Area
PANELS - UPPER SIDEWALL 25-23-43
Removal of the Upper Sidewall 401 ALL
Panel(s)
Removal of the Blinds on the 418 ALL
Sidewall Panel(s)
Installation of the Upper Sidewall 421 ALL
Panel(s)
Installation of the Blinds on the 433 ALL
Sidewall Panel(s)
PANELS - LOWER SIDEWALL 25-23-44
Removal of the Lower Sidewall 401 ALL
Panels
Installation of the Lower Sidewall 404 ALL
Panels
PANELS - LOWER SIDEWALL 25-23-44
Detailed Visual Inspection of the 601 ALL
Lower Sidewall Panel and of the
Area Behind the Lower Sidewall
Panel for Foreign Material
Accumulation.
LINING - DOOR FRAME 25-23-45
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Removal of the Door Frame Linings 401 ALL
at the Left FWD Passenger/Crew
Door
Installation of the Door Frame 415 ALL
Linings at the Left FWD
Passenger/Crew Door
at the Right FWD Passenger/Crew
Door
Linings at the Right FWD
Passenger/Crew Door
at the Left AFT Passenger/Crew
Door
Linings at the Left AFT
Passenger/Crew Door
at the Right AFT Passenger/Crew
Door
Linings at the Right AFT
Passenger/Crew Door
LINING - DOOR 25-23-46
Removal of the Door Linings at the 401 ALL
FWD Passenger/Crew Doors
Removal of the Blinds on the 408 ALL
Passenger/Crew Doors
Installation of the Blinds on the 411 ALL
Passenger/Crew Doors
Installation of the Door Linings 413 ALL
at the FWD Passenger/Crew Doors
Removal of the Door Linings at the 418 ALL
AFT Passenger/Crew Doors
Installation of the Door Linings 424 ALL
at the AFT Passenger/Crew Doors
LINING - EMERGENCY EXIT 25-23-47
REMOVAL/INSTALLATION 1 401 001-012, 014-099
901-999,
Removal of the Lining from the 401 001-012, 014-099
Emergency Exit Hatches 901-999,
Installation of the Lining on the 403 001-012, 014-099
Emergency Exit Hatches 901-999,
Removal of the Upper Sidewall 411 001-012, 014-099
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Panel Assy 241LW, (242LW), 241CW, 901-999,
(242CW) and 241FW, (242FW)
Installation of the Upper Sidewall 420 001-012, 014-099
Panel Assy 241LW, (242LW), 241CW, 901-999,
(242CW) and 241FW, (242FW)
REMOVAL/INSTALLATION 2 401 101-199,
Removal of the Door Frame Linings 401 101-199,
of the LH FWD Emergency Exit Door,
zone 231
Installation of the Door Frame 408 101-199,
Linings of the LH FWD Emergency
Exit Door, zone 231
Removal of the Door Linings of the 415 101-199,
LH FWD Emergency Exit Door, zone
231
Installation of the Door Linings 421 101-199,
of the LH FWD Emergency Exit Door,
zone 231
of the RH FWD Emergency Exit Door,
zone 232
Linings of the RH FWD Emergency
Exit Door, zone 232
Removal of the Door Linings of the 439 101-199,
RH FWD Emergency Exit Door at zone
251 or RH AFT at zone 252 or LH
AFT at zone 232.
Installation of the Door Linings 444 101-199,
of the RH FWD Emergency Exit Door
at zone 251, or RH AFT at zone
252, or LH AFT at zone 232.
of the LH/RH AFT Emergency Exit
Doors, zones 251/252.
Linings of the LH/RH AFT Emergency
Exit Doors, zones 251/252.
PANEL - COVE LIGHT 25-23-48
Removal of the Cove Light Panels 401 ALL
Installation of the Cove Light 405 ALL
Panels
Replacement of the Light Screen 408 ALL
OVERHEAD STOWAGE COMPARTMENTS 25-24-00
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General 1 ALL
OVERHEAD STOWAGE COMPARTMENTS 25-24-00

Adjustment of the Overhead 501 ALL
Stowage-Compartment Doors
Adjustment of the Overhead 508 ALL
Stowage-Compartment (OHSC)
COMPARTMENT - SIDEWALL OVERHEAD 25-24-41
STOWAGE
Removal of the Overhead Stowage 401 ALL
Compartments
Installation of the Overhead 421 ALL
Stowage Compartments
Removal of the Door of the 432 ALL
Overhead Stowage-Compartment
Installation of the Door of the 436 ALL
Overhead Stowage-Compartment
Removal of the Latch Assembly of 439 ALL
the Overhead Stowage-Compartment
Door
Installation of the Latch Assembly 443 ALL
of the Overhead
Stowage-Compartment Door
PASSENGER SERVICE/INFORMATION UNITS 25-25-00

(PSIU)
General 1 ALL
Power Supply 10 ALL
Interface 10 ALL
Passenger Service Units (PSUs) 10 001-012, 014-099
901-901,
Passenger Information Units 11 001-012, 014-099
(PIUs) (Ref. 23-73-00) 901-901,
Passenger Service Units (PSUs) 11 101-199, 902-999
Passenger Information Units 12 101-199, 902-999
(PIUs) (Ref. 23-73-00)
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Operation/Control and Indication 12 ALL
Attendant Call 12 001-012, 014-099
901-901,
Lighted Signs and Loudspeakers 12 001-012, 014-099
901-901,
Attendant Call 13 101-199, 902-999
Lighted Signs and Loudspeakers 13 101-199, 902-999
Fresh Air Outlets 13 ALL
Reading Lights 13 001-012, 014-099
901-901,
Reading Lights 13 101-199, 902-999
PASSENGER SERVICE/INFORMATION UNIT 25-25-11
(PSIU)
Removal of the Filler Panel(s) of 401 ALL
the Passenger Service/Information
Unit(s) (PSIU)
Installation of the Filler 404 ALL
Panel(s) of the Passenger
Service/Information Unit(s) (PSIU)
CURTAINS AND PARTITIONS 25-26-00

General 1 ALL
Curtains 1 ALL
Partitions (if installed) 1 ALL
Movable Class Divider (if 1 ALL
installed)
CURTAINS 25-26-41
Removal of the Forward Curtain 401 ALL
Rail
Installation of the Forward 410 ALL
Curtain Rail
Removal of the Aft Curtain Rail 415 ALL
Installation of the Aft Curtain 420 ALL
Rail
Removal of the Curtains 424 ALL
Installation of the Curtains 427 ALL
PARTITIONS 25-26-42
Removal of a Partition 401 901-999,
Installation of a Partition 407 901-999,
Removal of a Class-Divider 411 101-199, 901-999
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Partition (Zone 230)
Installation of a Class Divider 415 101-199, 901-999
Partition (Zone 230)
DIVIDER - CLASS 25-26-43
Removal of the Center Class 401 101-199, 902-999
Divider
Installation of the Center Class 404 101-199, 902-999
Divider
Removal of the MCD Rail System 406 101-199, 902-999
Installation of the MCD Rail 408 101-199, 902-999
System
ANCILLARY EQUIPMENT (INCLUDING DOOR AREA 25-27-00

HEATING PANELS)
General 1 ALL
Stowages 1 ALL
Door Area Heating System 1 101-199,
Stowages 1 001-012, 014-099
Stowages 1 101-199,
Stowages 4 901-999,
Heated Floor Panels 4 101-199,
Stowages 4 ALL
Heated Floor Panel System 8 101-199,
Power Supply 8 101-199,
Interface 8 101-199,
The heated floor panel system 8 101-199,
has an interface with the galley
supply (Ref. 24-56-00).
Component Description 10 101-199,
Heated Floor Panel 10 101-199,
Control Unit 10 101-199,
Operation/Control and Indicating 11 101-199,
BITE Test 11 101-199,
ANCILLARY EQUIPMENT (INCLUDING DOOR 25-27-00

AREA HEATING PANELS)
ADJUSTMENT/TEST 501 101-199,
Bite Test of the Heated Floor 501 101-199,
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Panel System.
Operational Check of the Floor 505 101-199,
Panel Heating System by using the
Test Button on each Control Unit.
STOWAGE - EMERGENCY EQUIPMENT L AND R 25-27-15
101-199,
Removal of an Emergency Equipment 401 001-012, 014-099
Stowage 101-199,
Installation of an Emergency 404 001-012, 014-099
Equipment Stowage 101-199,
CONTROL UNIT - DOOR AREA HEATING 25-27-34
REMOVAL/INSTALLATION 401 101-199,
Removal of the Control Unit 4DS, 401 101-199,
14DS
Installation of the Control Unit 405 101-199,
4DS, 14DS
STOWAGE 25-27-44
901-901,
Removal of a Stowage FWD LH (Zone 401 001-012, 014-099
231)
Installation of a Stowage FWD LH 406 001-012, 014-099
(Zone 231)
Removal of a Stowage FWD RH (Zone 412 001-012, 014-099
232)
Installation of a Stowage FWD RH 415 001-012, 014-099
(Zone 232)
Removal of a Stowage AFT RH (Zone 422 901-901,
262)
Installation of a Stowage AFT RH 425 901-901,
(Zone 262)
DOG HOUSE 25-27-46
Removal of a Doghouse 401 001-012, 014-099
Installation of a Doghouse 402 001-012, 014-099
FLOOR PANEL - HEATED, DOOR AREA 25-27-51
Removal of the Heated Floor Panel 401 101-199,
5DS (6DS), 15DS (16DS)
Installation of the Heated Floor 405 101-199,
Panel 5DS (6DS), 15DS (16DS)
FLOOR COVERING 25-28-00

General 1 ALL
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The floor covering gives 1 ALL
passenger-comfort, soundproofing
and is the protection for the
floor panels and the floor
structure. The floor
Passenger Area 1 ALL
Utility (Wet) Area 4 ALL
COVERING - FLOOR, TEXTILE 25-28-41
Removal of the Textile 401 ALL
Floor-Covering
Installation of the Textile 404 ALL
Floor-Covering
COVERING - FLOOR NON TEXTILE 25-28-42
Removal of the Non-Textile Floor 401 ALL
Covering (NTF)
Installation of the Non-Textile 420 ALL
Floor Covering (NTF)
Removal of NTF (Welding Procedure) 442 ALL
Installation of NTF (Welding 452 ALL
Procedure)
Replacement of the Non-Textile 469 ALL
Floor Covering (NTF) in the
Lavatories
PROTECTION - FLOOR, MOISTURE BARRIER 25-28-43
FOIL
Removal of Moisture Barrier Foil 401 ALL
(MYLAR)
Installation of Moisture Barrier 406 ALL
Foil (MYLAR)
ELECTRICAL SERVICE SUPPLY 25-29-00

General 1 ALL
The FWD Cabin System 1 ALL
The AFT Cabin System 1 ALL
Power Supply 1 ALL
_________________
BUFFET AND GALLEY 25-30-00
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General 1 ALL
System Description 1 001-012, 014-099
901-999,
Forward Galleys (Ref. 25-31-00) 1 001-012, 014-099
901-999,
Aft Galleys (Ref. 25-33-00) 1 001-012, 014-099
901-999,
Galley Equipment (Ref. 25-35-00) 1 001-012, 014-099
901-999,
System Description 1 101-199,
Forward Galleys (Ref. 25-31-00) 1 101-199,
Mid Galleys (Ref. 25-32-00) 4 101-199,
Aft Galleys (Ref. 25-33-00) 4 101-199,
Galley Equipment (Ref. 25-35-00) 4 101-199,
Power Supply 4 ALL
Interface 4 ALL
__________________
SERVICING 301 ALL
Remove and Discard Filter Element 301 ALL
Replacement of the Galley 302 ALL
Water-Filter Elements (if
installed)
Replacement of the Air Extraction 308 ALL
Filter
__________________
Detailed Visual Inspection of the 601 ALL
Galley Attachment Points
FORWARD GALLEY 25-31-00

General 1 ALL
Wet Unit Galley 1 ALL
Dry Unit Galley 1 ALL
Power Supply 1 ALL
Interface 6 ALL
Galley 6 ALL
Pelmet 6 ALL
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GALLEY UNIT 25-31-41
Removal of the FWD Galley Unit 401 001-012, 014-099
(6475MM)
Installation of the FWD Galley 411 001-012, 014-099
Unit (6475MM)
GALLEY 25-31-42
Removal of the Forward Galley Unit 401 101-199, 901-999
(6475MM)
Installation of the Forward Galley 418 101-199, 901-999
Unit (6475MM)
GALLEY 25-31-44
Removal of the Forward Galley Unit 401 101-199,
(6479MM)
Installation of the FWD Galley 409 101-199,
Unit (6479MM)
AFT GALLEY 25-33-00

General 1 ALL
Wet Unit Galley 1 ALL
Dry Unit Galley 1 ALL
Power Supply 1 ALL
Interface 5 ALL
Galley 5 ALL
Pelmet 5 ALL
GALLEY UNIT 25-33-41
Removal of the Aft Galley Unit 401 001-012, 014-099
(6481MM or 6483MM)
Installation of the Aft Galley 413 001-012, 014-099
Unit (6481MM or 6483MM)
GALLEY 25-33-42
Removal of the Aft Galley Unit 401 101-199,
(6480MM)
Installation of the Aft Galley 409 101-199,
Unit (6480MM)
GALLEY 25-33-45
Removal of the Aft Galley (6483MM) 401 101-199, 901-901
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Installation of the Aft Galley 419 101-199, 901-901
(6483MM)
GALLEY EQUIPMENT 25-35-00

General 1 ALL
Storage Galleys 1 ALL
Preparation Galleys 1 ALL
Power Supply 1 ALL
Interface 1 ALL
Oven 3 ALL
Water Heater 3 ALL
Hot Jug 3 ALL
Hot Cup 3 ALL
Coffee Maker 3 ALL
Trolley 3 ALL
Waste Trolley 3 ALL
Container 3 ALL

Deactivation of the 401 ALL
Galley-Waste-Compartment
Flapper-Door
Reactivation of the 404 ALL
Galley-Waste-Compartment
Flapper-Door

Operational Test of the 501 ALL
Coffee-Maker
Operational Test of the Oven 508 ALL
Operational Test of the 512 101-199, 902-999
Beverage-Maker
Operational Test of the Hot-Cup 515 101-199, 901-999
Operational Test of the Hot-Jug 517 ALL
Operational Test of the 523 901-901,
Water-Heater/Boiler
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Operational Test of the 527 101-199, 901-999
Wine-Chiller
COFFEE MAKER 25-35-15
Removal of the Coffee Maker 401 ALL
Installation of the Coffee Maker 408 ALL
OVEN 25-35-19
Removal of the Oven 401 ALL
Installation of the Oven 406 ALL
BEVERAGE MAKER 25-35-21
Removal of the Beverage Maker 401 101-199, 902-999
Installation of the Beverage Maker 404 101-199, 902-999
HOT CUP 25-35-25
Removal of the Hot-Cup 401 101-199, 901-999
Installation of the Hot-Cup 404 101-199, 901-999
Removal of the Hot-Jug 406 ALL
Installation of the Hot-Jug 410 ALL
WATER BOILER 25-35-27
Removal of the Water Boiler/Heater 401 901-901,
Installation of the Water 404 901-901,
Boiler/Heater
WINE CHILLER 25-35-31
Removal of the Wine-Chiller 401 101-199, 901-999
Installation of the Wine-Chiller 404 101-199, 901-999
CONTROL PANEL - GALLEY 25-35-34
Removal of the Galley 401 ALL
Control-Panel
Installation of the Galley 405 ALL
Control-Panel
__________
LAVATORIES 25-40-00
General 1 ALL
Lavatory Identification 1 ALL
Quantity of Lavatories 1 ALL
Lavatory Equipment 4 ALL
Power Supply 4 ALL
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Each lavatory is assembled as a 4 ALL
modular unit with a ceiling,
rearwall, sidewalls and
floorpan. The floorpan has a
slip-resistant floor covering.
Lavatory Installation 4 ALL
___________
LAVATORIES 25-40-00
MAINTENANCE PRACTICES 201 ALL
Adjustment of the Lavatory Doors 201 ALL
Opening/Closing of the Movable 206 101-199,
Wall Section of the Lavatory D to
Move a Stretcher
Shimming Procedure for Lavatory 209 ALL
Installation
___________
LAVATORIES 25-40-00
Deactivation of the Toilet 401 ALL
Waste-Compartment Flapper-Door
Reactivation of the Toilet 404 ALL
Waste-Compartment Flapper-Door
___________
LAVATORIES 25-40-00
Adjustment of the Lavatory Door 501 ALL
Operational Test of the Lavatory 505 ALL
Door
___________
LAVATORIES 25-40-00
Detailed Inspection of the Waste 601 ALL
Compartment Including Waste Flap
and Operational Check of Waste
Flap
Detailed Inspection of the 604 ALL
Lavatory Attachment Points
FORWARD LAVATORIES 25-41-00

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_ ____ ___________
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General 1 ALL
General Characteristics 1 ALL
Structure 1 ALL
Lavatory Doors 1 ALL
LAVATORY A 25-41-41
Removal of the Lavatory A 401 ALL
Installation of the Lavatory A 448 ALL
AFT LAVATORIES 25-43-00

General 1 ALL
General Characteristics 1 ALL
Structure 1 ALL
Foldable Wall Section 6 101-199, 902-999
LAVATORY D 25-43-41
Removal of the Lavatory D 401 ALL
Installation of the Lavatory D 430 ALL
LAVATORY E 25-43-42
Removal of the Lavatory E 401 001-012, 014-099
901-999,
Installation of the Lavatory E 430 ALL
LAVATORY H 25-43-44
Removal of the Lavatory H 401 101-199,
Installation of the Lavatory H 414 101-199,
Removal of the Lavatory H (Design 426 ALL
Lav. M)
Installation of the Lavatory H 429 ALL
(Design Lav. M)
RAZOR SUPPLY 25-44-00

General 1 ALL
Power Supply 4 ALL
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Static Inverter 4 001-012, 014-099
Mini Inverter 4 101-199, 901-999
RAZOR SUPPLY 25-44-00

Operational Test of the Razor 501 ALL
Supply System
STATIC INVERTER 25-44-41
Removal af the Static Inverter - 401 ALL
Razor Supply
Installation af the Static 406 ALL
Inverter - Razor Supply
LAVATORY EQUIPMENT 25-45-00

General 1 ALL
Lavatory Interior Equipment 1 ALL
Power Supply 1 ALL
Interface 1 ALL
Toilet Unit Shroud 3 ALL
Mirror 3 ALL
Washbasin Cabinet 3 ALL
Auxiliary Light Unit. 3 ALL
Light Unit. 3 ALL
Handgrip 3 ALL
Coat Hook 3 ALL
Ashtrays 3 ALL
Service Cabinet 4 ALL
Liquid Soap Dispenser 4 ALL
Baby Nursing Table 4 ALL
Lavatory Doors - Emergency 7 001-012, 014-099
Opening (from the outside of the
lavatory)
Lavatory Doors - Emergency 7 101-199, 901-999
Opening (from the outside of the
lavatory)
CABINET - SERVICE 25-45-12
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Removal of the Service Cabinet 401 ALL
Installation of the Service 406 ALL
Cabinet
MIRROR 25-45-13
Removal of the Lavatory Mirror 401 ALL
Installation of the Lavatory 403 ALL
Mirror
DISPENSER - SOAP 25-45-14
Removal of the Soap Dispenser 401 ALL
Installation of the Soap Dispenser 405 ALL
FLAP - WASTE CHUTE 25-45-15
Removal of the Waste Chute Flap 401 ALL
Installation of the Waste Chute 405 ALL
Flap
ASH TRAY 25-45-16
Removal of the Ash Tray 401 ALL
Installation of the Ash Tray 403 ALL
WASTE BOX 25-45-17
Removal of the Waste Box 401 ALL
Installation of the Waste Box 404 ALL
ACCESS DOOR 25-45-18
Removal of the Access Door on the 401 ALL
Lavatory Front Wall
Installation of the Access Door on 403 ALL
the Lavatory Front Wall
Removal of the Access Door Inside 405 ALL
the Lavatory
Installation of the Access Door 407 ALL
Inside the Lavatory
DOOR - LAVATORY 25-45-19
Removal of the Lavatory Door 401 ALL
Installation of the Lavatory Door 405 ALL
Replacement of a Lavatory Door 414 ALL
Damper
LOCK - DOOR 25-45-21
Removal of the Door Lock 401 ALL
Installation of the Door Lock 405 ALL
Removal of the Door Latch 407 ALL
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Installation of the Door Latch 411 ALL
SHROUD - TOILET 25-45-22
Removal of the Toilet Shroud and 401 ALL
the Seat
Installation of the Toilet Shroud 406 ALL
and the Seat
HAND GRIP 25-45-23
Removal of the Hand Grip 401 ALL
Installation of the Hand Grip 403 ALL
DISPENSER - SEAT COVER 25-45-24
Removal of the Seat Cover 401 ALL
Dispenser
Installation of the Seat Cover 403 ALL
Dispenser
TABLE - BABY NURSING 25-45-25
Removal of the Baby Nursing Table 401 ALL
Installation of the Baby Nursing 407 ALL
Table
LINING 25-45-26
Removal of the Lining 401 ALL
Installation of the Lining 405 ALL
MICROSWITCH - DOOR 25-45-33
Removal of the Door Microswitch 401 ALL
Installation of the Door 405 ALL
Microswitch
WASH BASIN 25-45-38
Removal of the Wash Basin 401 901-999,
Installation of the Wash Basin 406 901-999,
__________________
CARGO COMPARTMENTS 25-50-00
DESCRIPTION AND OPERATION 1 1 001-012, 014-099
General 1 001-012, 014-099
FWD and AFT Lower Holds 1 001-012, 014-099
FWD and AFT Cargo Compartment 1 001-012, 014-099
Bulk Loading 10 001-012, 014-099
Bulk Cargo Compartment 13 001-012, 014-099
Linings and Floor Panels 15 001-012, 014-099
Cargo Compartment Lighting 15 001-012, 014-099
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Loading Area Lights 15 001-012, 014-099
DESCRIPTION AND OPERATION 2 1 901-999,
General 1 901-999,
FWD and AFT Lower Holds 1 901-999,
FWD and AFT Cargo Compartment 6 901-999,
Bulk Loading 6 901-999,
Bulk Cargo Compartment 13 901-999,
Linings 13 901-999,
Rapid-Decompression Safety 13 901-999,
System
Cargo Compartment Lighting 15 901-999,
Loading Area Lights 15 901-999,
Drainage of FWD and AFT Cargo 15 901-999,
Compartments
Fire Protection 15 901-999,
Fixed Partitions 15 901-999,
Quick Connect System 16 901-999,
General 1 101-199,
FWD and AFT Lower Holds 1 101-199,
FWD and AFT Cargo Compartment 6 101-199,
Bulk Loading 6 101-199,
Bulk Cargo Compartment 13 101-199,
Linings and Floor Panels 13 101-199,
Repid Decompression Panels 13 101-199,
Loading Area Lights 15 101-199,
Drainage of FWD and AFT Cargo 15 101-199,
Compartments
___________________
Visual Inspection of the Cargo 601 ALL
Compartment and the Components of
the Cargo Loading System
General Visual Inspection of Cargo 605 ALL
Compartment Decompression, Lining
and Floor Panels
___________________
REPAIRS 801 ALL
Repair of the Door Nets and the 801 ALL
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Divider Nets
CARGO LOADING/RESTRAINT 25-52-00

General 1 101-199, 901-999
FWD Cargo Compartment 4 101-199, 901-999
AFT Cargo Compartment 7 101-199, 901-999
BULK Cargo Compartment 10 101-199, 901-999
FWD Cargo Compartment 13 101-199,
AFT Cargo Compartment 13 101-199,
FWD Cargo Compartment 14 901-999,
AFT Cargo Compartment 15 901-999,
Component Description 16 101-199, 901-999
Components to restrain the BULK 16 101-199, 901-999
Cargo in the FWD Cargo
Compartment
Description of the Components of 16 101-199, 901-999
the Bulk Restraint System in the
FWD Cargo Compartment
Components to restrain the BULK 19 101-199, 901-999
Cargo in the AFT Cargo
Compartment.
Description of the Components of 21 101-199, 901-999
AFT Cargo Compartment
Description of the Components of 23 101-199,
BULK Cargo Compartment
Description of the Components of 26 901-999,
LININGS AND FURNISHINGS/FWD CARGO 25-54-00

COMPARTMENT
General 1 001-012, 014-099
Sidewall Linings and Ceiling 3 001-012, 014-099
Panels
Deflector Strips 3 001-012, 014-019
Bulk Loading Placards 3 020-099,
Smoke Detector Panel 8 001-012, 014-099
Rapid Decompression Panels 8 001-012, 014-099
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_______ CH/SE/SU
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Divider Net and Door Net 8 001-012, 014-099
Tie-Down and Net Attachment 8 001-012, 014-099
Points
Loading Area Light 8 001-012, 014-099
General 1 901-999,
Component Location 1 901-999,
Sidewall Linings and Ceiling 1 901-999,
Panels
Deflector Strips 4 901-999,
Smoke Detector Panel 4 901-999,
Rapid Decompression Panels 4 901-999,
Divider Net and Door Net 4 901-999,
Tie-Down and Net Attachment 4 901-999,
Points
Loading Area Light 5 901-999,
General 1 101-199,
Panels
Smoke Detector Panel 4 101-199,
Points
LININGS AND PARTITIONS - FWD CARGO 25-54-11
COMPARTMENT FR24
Removal of the FWD 401 ALL
Cargo-Compartment Partition FR24
Installation of the FWD 404 ALL
Cargo-Compartment Partition FR24
COMPARTMENT FR34
Removal of the FWD Cargo 401 ALL
Compartment Partition FR34
Installation of the FWD Cargo 410 ALL
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____ EFFECTIVITY
Removal of the Ceiling Panels in 414 ALL
the FWD Cargo Compartment
in the FWD Cargo Compartment
Removal of the Sidewall Panels in 425 ALL
Panels in the FWD Cargo
Compartment
COMPARTMENT FR34
REPAIRS 801 ALL
Fasteners Missing from the Lining 801 ALL
Panels of the FWD Cargo
Compartment
STANCHION - DOOR NET 25-54-17
Removal of the Net Stanchions in 401 ALL
Installation of the Net Stanchions 404 ALL
in the FWD Cargo Compartment
TIE DOWN FITTING AND NETS - FWD 25-54-41
Removal of the Tie-Down and Net 401 ALL
Attachment Fittings of the FWD
Cargo- Compartment
Installation of the Tie-Down and 418 ALL
Net Attachment Fittings of the FWD
Cargo- Compartment
LININGS AND FURNISHINGS/AFT CARGO 25-55-00

COMPARTMENT
General 1 001-012, 014-099
Description and Operation 8 001-012, 014-099
Sidewall Linings and Ceiling 8 001-012, 014-099
Panels
Air Conditioning Inlets and 8 001-012, 014-099
Outlets
Deflector Strips 8 001-012, 014-019
Bulk Loading Placards 8 020-099,
Smoke Detector Panels 9 001-012, 014-099
Access Panels 9 001-012, 014-099
Rapid Decompression Panels 9 001-012, 014-099
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_______ CH/SE/SU
________ C
_ ____ ___________
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Divider Net and Door Net 9 001-012, 014-099
Tie-Down and Net Attachment 9 001-012, 014-099
Points
Loading Area Light 10 001-012, 014-099
General 1 901-999,
Description and Operation 4 901-999,
Panels
Smoke Detector Panels 4 901-999,
Air Conditioning Inlets and 4 901-999,
Outlet
Points
General 1 101-199,
Description and Operation 4 101-199,
Panels
Air Conditioning Inlets and 5 101-199,
Outlets
Smoke Detector Panels 5 101-199,
Points
LININGS AND PARTITIONS - AFT CARGO 25-55-11
COMPARTMENT FR47
Removal of the AFT Cargo 401 ALL
Installation of the AFT Cargo 410 ALL
the AFT Cargo Compartment -
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FR47/FR59
in the AFT Cargo Compartment
-FR47/FR59
FR47/FR59
Panels in the AFT Cargo
Compartment - FR47/FR59
COMPARTMENT FR47
REPAIRS 801 ALL
Panels of the AFT Cargo
Compartment
COMPARTMENT FR65
Removal of the AFT Cargo 401 ALL
Installation of the AFT Cargo 408 ALL
FR59/FR65
in the AFT Cargo Compartment -
FR59/FR65
FR59/FR65
Panels in the AFT Cargo
COMPARTMENT FR65
REPAIRS 801 ALL
Panels of the BULK Cargo
Compartment
STANCHION - DOOR NET 25-55-17
Removal of the Net Stanchions in 401 ALL
the AFT and/or BULK Cargo
Compartment
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Installation of the Net Stanchions 407 ALL
in the AFT and/or BULK Cargo
Compartment
TIE DOWN FITTING AND NETS - AFT 25-55-41
Removal of the Tie Down and Net 401 ALL
Attachment Fittings of the AFT and
BULK Cargo- Compartments
Installation of the Tie Down and 442 ALL
Net Attachment Fittings of the AFT
and BULK Cargo-Compartments
_________
EMERGENCY 25-60-00
General 1 ALL
ESCAPE FACILITIES - COCKPIT 25-61-00

General 1 ALL
Description 1 ALL
DESCENT DEVICE - EMERGENCY 25-61-41
Removal of the Captain/First 401 ALL
Officer Emergency Descent Device
Installation of the Captain/First 403 ALL
Officer Emergency Descent Device
DESCENT DEVICE - EMERGENCY 25-61-41
Inspection/Check of the 601 ALL
Captain/First Officer Emergency
Descent Device
ESCAPE FACILITIES - CABIN 25-62-00

General 1 ALL
Door Escape Facilities 5 ALL
Offwing Escape Facilities 6 001-012, 014-099
901-999,
Warning Systems 6 ALL
Directional Guidance Lights 6 ALL
Inflation Reservoir - Low 6 ALL
Pressure Indication (Optional)
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Interface 6 ALL
901-999,
901-999,

Special Precautions before Work on 201 001-012, 014-099
the Offwing Escape-Slide Systems 901-999,
Special Precautions after Work on 204 001-012, 014-099
the Offwing Escape-Slide Systems 901-999,
Adjustment Procedure to Install 207 001-012, 014-099
the Lock pin in the Regulator 901-999,
Valve Assembly of the Inflation
Reservoir - Offwing Escape-Slide
Adjustment Procedure to Install 213 101-199,
the Lock pin in the Regulator
Valve Assembly of the Inflation
Reservoir - Door 2/3

Emergency Exit Slide Bottle 401 001-012, 014-099
Pressure Indication (on PTP) - 101-199,
Pressure Check
25-60-05-A)b) 101-199,
Emergency Exit Slide Bottle 407 101-199, 901-999
Pressure Indication (on FAP) -
Pressure Check
25-60-05-B)b)
Slide Bottle Pressure Indication 412 001-012, 014-099
(on PTP) - Pressure Check
25-60-05-A)a)
Slide Bottle Pressure Indication 414 101-199, 901-999
(on FAP) - Pressure Check
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25-60-05-B)a)
Visual Check of the Pressure 416 101-199,
Indication of the Inflation
Reservoir - Escape-Slides at Doors
2/3
Pre-Flight Installation of the 419 001-012, 014-099
Enclosure Door, when the 901-999,
Escape-Slide is Removed
25-60-02-B) 901-999,
Reactivation of the Enclosure 424 001-012, 014-099
901-999,
25-60-02-B) 901-999,
Pre-Flight Installation of the 425 101-199,
Enclosure Door, when the
Escape-Slide is Removed
Refer to the MMEL TASK: 425 101-199,
25-60-02-C)
Reactivation of the Enclosure 430 101-199,
Refer to the MMEL TASK: 430 101-199,
25-60-02-C)

Operational Test of the 501 ALL
Escape-Slide Deployment, FWD/AFT
Passenger/Crew Door
Operational Test of the Offwing 509 001-012, 014-099
Escape-Slide Deployment 901-999,
Operational Check of Door Slide 518 101-199,
Deployment
Gage System Test 527 ALL

Check Pressure at Door 601 ALL
Escape-Slide/Slide Raft Pressure
Gage (if not connected to CIDS)
Hydrostatic Test of the 611 ALL
Escape-Slide/Slide Raft
Inflation-Reservoir
Hydrostatic Test of the Offwing 612 001-012, 014-099
Escape-Slide Inflation Reservoir 901-999,
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Hydrostatic Test of Door 2/3 613 101-199,
Escape-Slide Inflation Reservoir
SLIDE - ESCAPE, OFFWING 25-62-42
901-999,
Offwing Escape-Slide - Removal 401 001-012, 014-099
after Inflation 901-999,
Offwing Escape-Slide - Removal 412 001-012, 014-099
901-999,
Offwing Escape-Slide - Remove for 416 001-012, 014-099
Restoration 901-999,
Offwing Escape-Slide - 417 001-012, 014-099
Installation 901-999,
SLIDE - ESCAPE, OFFWING 25-62-42
Detailed Inspection of Offwing 601 001-012, 014-099
Escape Slide Container for Cracks
and Delamination (from Outside)
RELEASE MECHANISM - OFFWING ESCAPE 25-62-43
SLIDE
901-999,
Removal of the Flexible Control 401 001-012, 014-099
Assembly 901-999,
Installation of the Flexible 407 001-012, 014-099
Control Assembly 901-999,
Removal of the Rigid Control 415 001-012, 014-099
Assembly 901-999,
Installation of the Rigid Control 420 001-012, 014-099
Assembly 901-999,
Removal of the Emergency 426 001-012, 014-099
Escape-Slide Release-Mechanism 901-999,
Assembly
Installation of the Emergency 462 001-012, 014-099
Escape-Slide Release-Mechanism 901-999,
Assembly
SLIDE - ESCAPE, FWD AND AFT 25-62-44
Removal of the Escape-Slide 401 101-199, 901-999
Pack-Assembly
Removal of the Escape-Slide Raft 409 001-012, 014-099
Pack-Assembly
Removal of the Inflated 422 101-199, 901-999
Escape-Slide
Installation of the Escape-Slide 429 101-199, 901-999
Pack-Assembly
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_ ____ ___________
PAGE EFFECTIVITY
Removal of the Inflated 450 001-012, 014-099
Escape-Slide Raft
Installation of the Escape-Slide 461 001-012, 014-099
Raft Pack-Assembly
Remove the Pack-Assembly for 478 ALL
Restoration
RESERVOIR - INFLATION, OFFWING ESCAPE 25-62-46
SLIDE
Inflation Reservoir, Offwing 401 001-012, 014-099
Escape-Slide - Removal 901-999,
Inflation Reservoir, Offwing 411 001-012, 014-099
Escape-Slide - Installation 901-999,
SLIDE - ESCAPE, DOOR 2/3 25-62-47
Escape-Slide - Removal after 401 101-199,
Inflation
Escape-Slide Enclosure - Removal 405 101-199,
Escape-Slide Enclosure - 410 101-199,
Installation
Escape-Slide Enclosure - Removal 415 101-199,
for Restoration
RELEASE MECHANISM - ESCAPE SLIDE, DOOR 25-62-48
2/3
Removal of the Emergency 401 101-199,
Escape-Slide Release-Mechanism
Assembly
Installation of the Emergency 417 101-199,
Escape-Slide Release-Mechanism
Assembly
RESERVOIR - INFLATION, DOOR 2/3 25-62-49
Inflation Reservoir, Escape-Slide 401 101-199,
- Removal
Inflation Reservoir, Escape-Slide 408 101-199,
- Installation
EVACUATION SIGNALING EQUIPMENT 25-63-00

General 1 ALL
Evacuation Signaling Components 7 001-012, 014-099
- Cockpit
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- FWD Utility Area
- AFT Utility Area
CIDS (Ref. 23-73-00) Components 8 001-012, 014-099
- Avionics Compartment
- Cockpit
- FWD Utility Area
- AFT Utility Area
CIDS (Ref. 23-73-00) Components 9 101-199, 901-999
- Avionics Compartment
Interface 10 ALL
Evacuation Signaling Equipment 10 ALL
Control
Cockpit Controls and Indications 10 ALL
Controls and Indications in the 12 ALL
Cabin
EVACUATION SIGNALING EQUIPMENT 25-63-00

Operational Check of EVAC 501 ALL
Function. NOTE: If installed.
FIRST AID EQUIPMENT 25-64-00

General 1 ALL
First Aid Kit 5 ALL
Doctors/Medical Kit (Cockpit - 5 101-199, 901-999
41MM) (Cabin - 7610MM)
FIRST AID EQUIPMENT 25-64-00

Visual Inspection of the First Aid 601 ALL
Equipment (7600MM/7602MM)
MISCELLANEOUS EMERGENCY EQUIPMENT 25-65-00

General 1 ALL
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PAGE EFFECTIVITY
Emergency Locator Transmitter 1 101-199, 901-999
(ELT) System
Interface 10 101-199, 901-999
Megaphone 10 001-012, 014-099
101-199, 902-999
Megaphone 13 901-901,
Flashlight 13 ALL
Crash Axe (Cockpit - 19MM), 14 ALL
(Cabin - 7620MM)
Emergency Locator Transmitter 14 ALL
(ELT)
Protective Gloves (Cockpit - 19 101-199, 901-999
32MM), (Cabin - 7700MM)
Safety On Board Card 19 ALL
ELT System 20 101-199, 901-999
Antenna (112MX) 24 101-199, 901-999
Operation/Control and Indicating 24 101-199, 901-999
ELT System 24 101-199, 901-999

MAINTENANCE PRACTICES 201 101-199, 901-999
Procedure after a Change of 201 101-199, 901-999
Aircraft Registration Number

Emergency Locator Transmitter 501 101-199, 901-999
(ELT) System - BITE Test
Operational Check of Emergency 508 101-199, 901-999
Locator Transmitter (ELT) System
by Manual Activation
Remove the Emergency Locator 511 ALL
Transmitter for Workshop Test
(Battery Check and Functional
Check)
Remove ELT for Battery Replacement 517 101-199, 901-999
and a subsequent BITE Test
including Automatic Activation in
Shop then Reinstall ELT and do the
BITE Test Again
ANTENNA - EMERGENCY LOCATOR, AIRCRAFT 25-65-14
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PAGE EFFECTIVITY
Antenna 112MX (Emergency Locator 401 101-199, 901-999
Transmitter) - Removal
Antenna 112MX (Emergency Locator 404 101-199, 901-999
Transmitter) - Installation
CONTROL PANEL - REMOTE, AIRCRAFT 25-65-18
EMERGENCY LOCATOR
Remote-Control Panel (RCP) 111MX 401 101-199, 901-999
(Emergency Locator Transmitter) -
Removal
Remote-Control Panel (RCP) 111MX 404 101-199, 901-999
(Emergency Locator Transmitter) -
Installation
TRANSMITTER - EMERGENCY LOCATOR, 25-65-35
AIRCRAFT
Removal of the Emergency Locator 401 101-199, 901-999
Transmitter (ELT) 110MX
Installation of the Emergency 405 101-199, 901-999
Locator Transmitter (ELT) 110MX
Removal of the Programming Dongle 409 101-199, 901-999
141MX
Installation of the Programming 411 101-199, 901-999
Dongle 141MX
STRAP - SAFETY BARRIER 25-65-41
Safety Barrier Strap - Removal 401 ALL
Safety Barrier Strap - 405 ALL
Installation
MEGAPHONE 25-65-51
Replacement of the Megaphone 201 ALL
Batteries
Operational Test of the Megaphone 208 ALL
FLOATATION AND SURVIVAL EQUIPMENT 25-66-00

General 1 ALL
Slide Raft Installation 6 001-012, 014-099
Survival Kit 6 001-012, 014-099
Supplemental Life Raft/s 7 001-012, 014-099
Life Vest 8 ALL
Life Lines 8 001-012, 014-099
901-999,
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SUBJECT CH/SE/SU
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PAGE ___________
Survival kits 9 001-012, 014-099
Supplemental Life Raft/s 9 001-012, 014-099
Life Vests 10 ALL
Life Lines 10 001-012, 014-099
901-999,
FLOATATION AND SURVIVAL EQUIPMENT 25-66-00

Inspection/Check of the Floatation 601 ALL
and Survival Equipment
RAFT - LIFE 25-66-41
Remove Supplemental Life Raft for 401 001-012, 014-099
Restoration
RAFT - LIFE 25-66-41
Check Pressure at Supplemental 601 001-012, 014-099
Life Raft Pressure Gage
LIFE VEST 25-66-52
Remove Life Vests for Restoration 401 ALL
RAPID DECOMPRESSION SAFETY SYSTEM 25-68-00

General 1 ALL
Rapid-Decompression Panels 10 ALL
Rapid-Decompression Panels 10 001-012, 014-099
Dado Panels 13 ALL
Air Grills 13 ALL
Cockpit Door 13 ALL
Rapid-Decompression Panels 13 ALL
Dado Panels 16 ALL
Air Grills 16 ALL
Cockpit Door 16 ALL
RAPID DECOMPRESSION SAFETY SYSTEM 25-68-00

MAINTENANCE PRACTICES 201 101-199, 901-999
Installation of a Rapid 201 101-199, 901-999
Decompression Panel in the Cargo
25-CONTENTS Page 45
May 01/08
R
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CHAPTER 25
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Compartment
DECOMPRESSION PANEL 25-68-41
Replacement of the Decompression 401 ALL
Panels
______________________
ACCESSORY COMPARTMENTS 25-70-00
General 1 ALL
Avionics Compartments 1 ALL
Landing Gear 4 ALL
Equipment Compartments 4 ALL
AVIONICS COMPARTMENT 25-71-00

General 1 ALL
TITLE OF GENERATED PARAGRAPH 1 ALL
MISSING
TITLE OF GENERATED PARAGRAPH 2 ALL
MISSING
Description 4 ALL
Avionics Compartment - Forward 4 ALL
Part
Avionics Compartment - Lateral 4 ALL
Right Part
Avionics Compartment - Lateral 4 ALL
Left Part.
Avionics Compartment - Aft Part. 8 ALL
___________________________________
INSULATION (THERMAL AND ACOUSTICAL) 25-80-00
General 1 ALL
Fuselage Primary Insulation 1 ALL
Cabin Secondary Insulation 1 ALL
____________________________________
Removal of the Insulation Blankets 201 ALL
Installation of the Insulation 204 ALL
Blankets
Visual inspection of the 206 ALL
25-CONTENTS Page 46
May 01/08
R
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CHAPTER 25
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Insulation Blankets or the
Insulation and the Junction Panel
____________________________________
REPAIRS 801 ALL
General Repair Information 801 ALL
Repair of the Wrapper 805 ALL
Repair with Blanket Insert 809 ALL
Replacement/Local Manufacturing 812 ALL
25-CONTENTS Page 47
May 01/08
IAC
EQUIPMENT/FURNISHINGS - GENERAL - DESCRIPTION AND OPERATION
___________________________________________________________
1. General
_______
R
R The equipment and furnishings which are installed in the aircraft give
R comfort to passengers and crew.
R The equipment and furnishings are installed in the cargo compartments for
R handling and safety of the cargo.
R The emergency equipment is installed in the aircraft for the safety of the
R passengers and the crew.
2. Component
__________________
Location
(Ref. Fig. 001)
3. System
__________________
Description
The different areas of the equipment and furnishings are:
- The cockpit (Ref. 25-10-00),
- The passenger compartment (Ref. 25-20-00),
- The buffet and galleys (Ref. 25-30-00),
- The lavatories (Ref. 25-40-00),
- The cargo compartments (Ref. 25-50-00),
- The emergency equipment (Ref. 25-60-00),
- The accessory compartments (Ref. 25-70-00),
- The thermal and acoustic insulation (Ref. 25-80-00).

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Nov 01/05

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Compartments - Location
Figure 001

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EQUIPMENT/FURNISHINGS - GENERAL - REPAIRS
_________________________________________
TASK 25-00-00-340-018
Removal of Air Bubbles under Decorative Foil
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific 1 MARKER - CHALK, STICK

No specific 1 NEEDLE
No specific 1 ROLLER - RUBBER
No specific 1 SCRAPER - NON METALLIC
No specific 1 SYRINGE
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific clean water

R
No specific liquid soap
No specific HENKEL SICOMET 85
R Material No. 08-001 USA DOD-A-82720
R GENERAL PURPOSE ADHESIVE HONEYCOMB FILLER
R (Ref. 20-31-00)
R Material No. 08-010 D DA-4-653-3E4
R TWO COMPONENT EPOXY ADHESIVE (Ref. 20-31-00)
R Material No. 08-010A D DAN 1199-01
R EPOXY RESIN AND HARDENER ADHESIVE (Ref. 20-31-00)
R Material No. 08-038
R FABRIC TAPE PRESSURE SENSITIVE (Ref. 20-31-00)
Material No. 11-010 USA TT-I-735 GRADE A
ISOPROPYL ALCOHOL (Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

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C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
3. __________
Job Set-up
Subtask 25-00-00-861-077
A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-00-00-340-087
A. Removal of Air Bubbles under Decorative Foil
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Examine the decorative foil and use a MARKER - CHALK, STICK to put
circular marks around the bubbles (repair area).
(2) Use a NEEDLE to make a hole in the bubble and remove the air.
(3) Wait some minutes for the decorative foil to get its initial shape.
R (4) Use a SYRINGE to put the bonding and adhesive compounds:

R - HENKEL SICOMET 85
R or
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001)
R or
R or
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-010A)
R
R into the repair area of the decorative foil.
R

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R NOTE : Start from the center of the repair area.
____
R (5) If necessary apply more injections around the circumference of the

repair area.
R (6) Let the bonding and adhesive compound cure for approx. 20 sec.
R (7) Carefully apply pressure to the decorative foil with a lint-free

cotton cloth MISCELLANEOUS (Material No. 19-003).
NOTE : Start at the center of the repair area.

____
R (8) Let the air and the redundant adhesive compound flow out of the
R hole(s).
R (9) Immediately remove the redundant adhesive compound with a SCRAPER -

NON METALLIC.
R (10) If necessary remove remaining cured adhesiv compound:

R
R (a) Put a BONDING AND ADHESIVE COMPOUNDS (Material No. 08-038) on the
R repair area.
R
R (b) Soak the tape with a mixture of liquid soap and clean water.
R
R (c) Remove the tape after 4-6 h.

R
R (d) Remove the remaining adhesive compound with a moist lint-free

R cotton cloth MISCELLANEOUS (Material No. 19-003).
R (11) Make the surface smooth with a ROLLER - RUBBER.
NOTE : Start at the center of the repair area.

____
R (12) Clean the component with a lint-free cotton cloth MISCELLANEOUS

R (Material No. 19-003) and CLEANING AGENTS (Material No. 11-010).
5. Close-up
________
Subtask 25-00-00-862-077
A. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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TASK 25-00-00-350-001
Minor Repair to the Decor Foil of Flat Composite Components
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific electric iron

No specific 1 BLOWER-HOT AIR
No specific 1 BRUSH - BRISTLED, FIBER, MEDIUM
No specific 1 VACUUM EQUIPMENT 0 TO 0.4 BAR (6 PSI)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific emery cloth, 320-400 grade

Material No. 05-074 D DAN 1274 (PART 1)
DECORFOIL (Ref. 20-31-00)
Material No. 08-006B USA MMA-189 CLASS 2
ADHESIVE GENERAL PURPOSE (Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-00-00-861-065

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-062
B. If necessary, remove the component you will repair from the aircraft
(refer to the related AMM chapter).
4. Procedure
_________
Subtask 25-00-00-350-055
A. Do the Repair

_______
MATERIAL/S.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.

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R
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NOTE : Do not increase the temperature of the decor foil to more than 100
____
DEG.C (212 DEG.F).
R (1) Increase the temperature at the edge of the decor foil with a BLOWER-
R HOT AIR.
(2) Lift the edge of the decor foil.
R (3) Pull the decor foil from the component in approximately 150 mm (6.0
R in.) wide strips, while the hot air is applied.
R (4) Remove the unwanted adhesive with an emery cloth, 320-400 grade.
R (5) Clean the area of the repair with CLEANING AGENTS (Material No. 11-
R 010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
R 003).
R (6) Apply the adhesive to the area of the repair and the decor foil with
R a BRUSH - BRISTLED, FIBER, MEDIUM.
(7) Mix 2 parts by weight of BONDING AND ADHESIVE COMPOUNDS (Material No.
08-006B) and 1 part by weight of CLEANING AGENTS (Material No. 11-
003).
(8) Let the adhesive dry for a minimum of 12 hours at room temperature or
45 minutes at 70 DEG.C (158.00 DEG.F).
(9) Cut the decor foil SPECIAL MATERIALS (Material No. 05-074) to the
correct dimensions.
(10) Put the decor foil SPECIAL MATERIALS (Material No. 05-074) on the
repair area.
(11) Bond the decor foil SPECIAL MATERIALS (Material No. 05-074) to the
R repair area with a VACUUM EQUIPMENT 0 TO 0.4 BAR (6 PSI).
R (12) Keep the vacuum equipment in position for 5 minutes at a temperature

R of 90 DEG.C (194.00 DEG.F) and a pressure of 0.4 bar (5.8015 psi).
R Let the temperature decrease to approximately 40 DEG.C (104.00
DEG.F).
R NOTE : To apply the decor foil SPECIAL MATERIALS (Material No. 05-
____
R 074) to smaller areas you can use an electric iron at a
temperature of 90 DEG.C (194.00 DEG.F), slowly and smoothly
with a medium hand pressure.

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Page 806
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Subtask 25-00-00-420-063
B. Installation of the removed Component
(1) If you have removed the component to do the repair, install the
component in the aircraft (refer to the related AMM chapter).
5. Close-up
________
Subtask 25-00-00-942-070
A. Close-up
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 25-00-00-862-066
B. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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R
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TASK 25-00-00-350-002
Repairs to Decor Foil with Pressure Sensitive Adhesive
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)
No specific 1 ROLLER - RUBBER, SOFT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 05-084 D DAN 1274 PART 1
DECORATIVE FOIL (Ref. 20-31-00)
Material No. 08-011A USA MMM-189 CLASS 2
FUEL TANK REPAIRVAPOR SEAL (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

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R
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3. __________
Job Set-up
Subtask 25-00-00-861-066

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-064
4. Procedure
_________
Subtask 25-00-00-350-064
A. Do the Repair

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Increase the temperature at the edge of the decor foil with an
adjustable HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F) to max
100 deg.C (212.00 deg.F)
(2) Lift the edge of the decor foil.
(3) Pull the decor foil from the component in approximately 150 mm (5.9
in.) wide strips while the max 100 deg.C (212.00 deg.F) hot air is
applied.
R (4) Remove the unwanted adhesive with an emery cloth, 320-400 grade.

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(5) Clean the repair area with CLEANING AGENTS (Material No. 11-010) and
a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) .
(6) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-006B) or

BONDING AND ADHESIVE COMPOUNDS (Material No. 08-011A) to the repair
area.
(7) Install the SPECIAL MATERIALS (Material No. 05-084)
(a) Cut the new decorative foil to the correct dimension.
(b) Remove the protective layer from the decorative foil.
(c) Carefully put the decorative foil on the repair area.
(d) Use a ROLLER - RUBBER, SOFT to push the decorative foil on to the
repair area.
Subtask 25-00-00-420-064
5. Close-up
________
Subtask 25-00-00-942-071
A. Close-up
items.
Subtask 25-00-00-862-067

(Ref. TASK 24-42-00-862-001).

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R
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TASK 25-00-00-340-002
Repairs to Polycarbonate (PC) Sheet Components
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CUTTER - THIN BLADE

No specific 1 PLATE - BASE, RUBBER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific separating foil
Material No. 05-033 USA MIL-C-9084/ TYPE III
GLASSCLOTH (Ref. 20-31-00)
R Material No. 08-025 D DA-4-653-3P2
TWO COMPONENT POLYURETHANE ADHESIVE (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-00-00-370-001 Repair of Painted Components
25-00-00-991-001 Fig. 801
3. __________
Job Set-up
Subtask 25-00-00-861-057

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-063
4. Procedure
_________
(Ref. Fig. 801/TASK 25-00-00-991-001)
Subtask 25-00-00-340-052
A. Do the Repair

_______
MATERIAL/S.

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Repairs to a Single Sheet of PC
Figure 801/TASK 25-00-00-991-001

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Page 813
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R
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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) If the component is cracked, you must stop-drill the ends of the
crack.
R (2) Remove the damage that has gone through the component with a CUTTER -
R THIN BLADE.
R
R (3) Clean the repair with CLEANING AGENTS (Material No. 11-010) and a
R lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (4) Repair damage that is less than 10 mm (0.4 in.) in diameter.
NOTE : Only do this repair when the distance from the damaged area to
____
a support or attachment point is more than 40 times the
component thickness.
(a) Apply the separating foil (1) to the front face of the component
(3).
R (b) Put the component (3), front face down, on a PLATE - BASE, RUBBER
(2).
(c) Fill the damaged area with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-025) (4).
(d) Let the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) cure
for 1 hour.
(e) Remove the separating foil (1) from the component (3).
(f) Fill the areas that are not smooth with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-025).

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R (g) If necessary, smooth the repair with a emery cloth, 320-400
R grade.
R (5) Repair to a damaged area that is 10 mm (0.4 in.) or larger in

R diameter.
(a) Make an insert from the applicable PC material.
(b) Chamfer the edges of the component (5) to 45 degrees.
(c) Chamfer the edges of the insert (7) to 45 degrees.
R (d) Apply the separating foil (1) to the front face of the component
(5).
R (e) Put the component (5), front face down, on a PLATE - BASE, RUBBER
(2).
R (f) Make the repair smooth with emery cloth, 320-400 grade.
R (g) Clean the repair area with CLEANING AGENTS (Material No. 11-010)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(h) Bond the insert (7) to the component (5) with BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-025).
(i) Make a stiffener from SPECIAL MATERIALS (Material No. 05-033)

(6).
(j) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to
the repair area.
(k) Apply the SPECIAL MATERIALS (Material No. 05-033), (6) to the
repair area.
NOTE : The thickness of the SPECIAL MATERIALS (Material No. 05-

____
033) (6) must equal 0.5 times the component thickness. The
minimum distance from the edge of the stiffener to the
insert must equal 20 times the component thickness.
NOTE : With flat components, a polycarbonate sheet equal to the

____
component thickness is bonded to the component as an
alternative to the SPECIAL MATERIALS (Material No. 05-
033).
R (l) Remove the separating foil (1) from the component (5).

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Page 815
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(m) Fill the areas that are not flat with BONDING AND ADHESIVE
R (n) If necessary, make the area of the repair smooth with emery
R cloth, 320-400 grade.
NOTE : Allow the bonding and adhesive compounds to harden before

____
you use the emery cloth.
R (6) If necessary, apply a top layer (Ref. TASK 25-00-00-370-001).
Subtask 25-00-00-420-065
5. Close-up
________
Subtask 25-00-00-942-072
A. Close-up
items.
Subtask 25-00-00-862-058

(Ref. TASK 24-42-00-862-001).

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TASK 25-00-00-340-007
Repairs to Cabin Polycarbonate (PC) Composite Components with Honeycomb Core
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 DRILL DIA 3 MM (0.1 IN)
No specific 1 PLATE - BASE, RUBBER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific separating foil
Material No. 05-075 D LN 29898 DAN1215
POLYMETHACRYLIMID RIGID FOAM (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-00-00-370-001 Repair of Painted Components
25-00-00-991-012 Fig. 802
3. __________
Job Set-up
Subtask 25-00-00-861-062

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-065
4. Procedure
_________
Subtask 25-00-00-340-060
R A. Repair of the PC Component

_______
MATERIAL/S.

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Page 818
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_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(Ref. Fig. 802/TASK 25-00-00-991-012)
R NOTE : The clearance to edges must be more than 300 times of SPECIAL
____
R MATERIALS (Material No. 05-033) thickness or 100 times of damaged
PC surface layer thickness.
The distance from the adjacent attach or support point of the
component, or from the connection to another component:
- must be more than 800 times of SPECIAL MATERIALS (Material No.
05-033) thickness,
- must be more than 250 times of damaged PC surface layer
thickness.
The distance between two repairs must be more than 500 times of
SPECIAL MATERIALS (Material No. 05-033) thickness or 150 times
of damaged PC surface layer thickness.
(1) Make the crack in the PC surface layer larger.
NOTE : The maximum width of the crack must be equal to the component
____
thickness.
R (2) Stop-drill the ends of the crack with a DRILL DIA 3 MM (0.1 IN).
R (3) Remove the damage that has gone through the component with a CUTTER -
R THIN BLADE.
R
R (4) Make the repair area smooth with the emery cloth, 320-400 grade.
R (5) Clean the repair area with CLEANING AGENTS (Material No. 11-010) and
R a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

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Page 819
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Repair of Polycarbonate Composite Components
Figure 802/TASK 25-00-00-991-012

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Page 820
May 01/05
R
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R (6) Repair damage that is less than 10 mm (0.4 in.) in diameter at upper
R surface and at core material on flat and rounded components:
R (a) Apply the separating foil (1) to the front face of the component
(5).
R (b) Put the component (5), front face down, on a PLATE - BASE, RUBBER
(2).
(c) Fill the damaged area with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-025).
R (d) Let the adhesive cure for 1 hour.
R (e) Remove the separating foil (1) from the component (5).
(f) Fill the areas that are not smooth with BONDING AND ADHESIVE
R (g) If necessary, make the repair smooth with the emery cloth, 320-
R 400 grade.

____
R (7) Repair damage that is 10 mm (0.4 in.) or larger in diameter at upper

R surface and at core material on flat components:
NOTE : The minimum distance from the edge of the stiffener (7) to the
____
damaged area must equal 20 times component thickness.
(a) Make a repair plug (3) from the applicable PC material.
(b) Make a stiffener (7) from the applicable PC material.
NOTE : Use stiffeners from SPECIAL MATERIALS (Material No. 05-

____
033) if the component is rounded.
(c) Make a stiffener (9) from SPECIAL MATERIALS (Material No. 05-
033).
NOTE : If the rear side of the component is made of PC material

____
use a stiffener from the same material.
R Chamfer the edges of the PC stiffener to 45 degrees.
R (d) Make an insert from rigid foam SPECIAL MATERIALS (Material No.
R 05-075) or alternative from NOMEX comb (8).

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R (e) Chamfer the edges of the PC surface layer (4) to 45 degrees.
R (f) Chamfer the edges of the repair plug (3) to 45 degrees.
R (g) Apply the separating foil (1) to the front face of the component
(5).
R (h) Put the component (5), front face down, on a PLATE - BASE, RUBBER
(2).
(i) Bond the repair plug (3) to the component (5) with BONDING AND
(j) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
repair area.
(k) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
stiffener (7), the insert (8) and the honeycomb.
(l) Bond the stiffener (7) and the insert (8) with BONDING AND
R (m) Let the adhesive cure for 1 hour.
R (n) Make the repair smooth with the emery cloth, 320-400 grade.
R (o) Clean the repair area with CLEANING AGENTS (Material No. 11-010)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(p) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
repair area.
(q) Apply the stiffener (9) to the repair area.
NOTE : The total thickness of SPECIAL MATERIALS (Material No. 05-

____
033) (9) must equal the initial PC layer (6).The minimum
distance from the edge of the stiffener (9) to the insert
(8) must equal 40 times the thickness of the PC layer (6).
R (r) Remove the separating foil (1) from the component (5).
(s) Fill the areas that are not smooth with BONDING AND ADHESIVE

EFF :

ALL 25-00-00

Page 822
Nov 01/05

IAC
R (t) If necessary, make the area of the repair smooth with the emery
R cloth, 320-400 grade .

____
R (8) If necessary, apply a top layer (Ref. TASK 25-00-00-370-001).
Subtask 25-00-00-420-062
B. If you have removed the component to do the repair, install the component
in the aircraft (refer to the related AMM chapter).
5. Close-up
________
Subtask 25-00-00-942-068
A. Close-up
items.
Subtask 25-00-00-862-062

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page 823
Nov 01/05

IAC
TASK 25-00-00-330-002
Repairs to Nonstructural Components (not in the Cargo Compartments)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lint-free cloth

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific honeycomb core
Material No. 05-035 D LN29898C60
RIGID FOAM SHEET (Ref. 20-31-00)
Material No. 05-057 C Z-18.903
MICROBALLOONS (Ref. 20-31-00)
Material No. 08-001 USA DOD-A-82720
GENERAL PURPOSE ADHESIVE HONEYCOMB FILLER
(Ref. 20-31-00)
Material No. 08-001C D DAN 1193-01
LAMINATION RESIN AND HARDENER (Ref. 20-31-00)

EFF :

ALL 25-00-00

Page 824
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 20-003 USA AMS 3711

R ARAMID PHENOLIC HONEYCOMB CORES 1/8-3.0
R (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-991-004 Fig. 803
25-00-00-991-005 Fig. 804
25-00-00-991-006 Fig. 805
3. __________
Job Set-up
Subtask 25-00-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-066
4. Procedure
_________
Subtask 25-00-00-330-053
R A. Repair of the Component

_______
MATERIAL/S.

EFF :

ALL 25-00-00

Page 825
Nov 01/05

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R (1) For damage deeper than 1 mm (0.04 in.) and less than 50 mm (2.0 in.)
R diameter.
(Ref. Fig. 803/TASK 25-00-00-991-004)
(a) Cut out the damaged skin.
R (b) Cut out the damaged core up to a maximum of 50 mm (2.0 in.)

R diameter.
R (c) Make the repair rough with the emery cloth, 320-400 grade.
R (d) Make an external doubler of SPECIAL MATERIALS (Material No. 05-

R 033) to overlap the damage by 50 mm (2.0 in.).
R (e) Clean the area of the repair with CLEANING AGENTS (Material No.
R 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No.
R 19-003).
R (f) Fill the repair area:

R
R - With a mixture of 85 parts BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-001C) and 15 parts SPECIAL MATERIALS (Material
R No. 05-057) by volume.
R
or
R
R - Cut a plug of SPECIAL MATERIALS (Material No. 05-035) to fit
R the repair.

EFF :

ALL 25-00-00

Page 826
Nov 01/05

IAC
Repair with Filler and a Patch
Figure 803/TASK 25-00-00-991-004

EFF :

ALL 25-00-00

Page 827
May 01/05
R
IAC
R 1
_ Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001C) to
the repair area and the plug (2).
R 2
_ Put the plug (2) in the repair.
R (g) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
repair.
(h) Apply the external doubler (1) to the repair.
R (i) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
external doubler (1).
(2) For damage larger than 50 mm (1.9685 in.) diameter.

(Ref. Fig. 804/TASK 25-00-00-991-005)
R (a) Cut out the damaged skin and core.

R
R (b) Make an external doubler of SPECIAL MATERIALS (Material No. 05-

R 033) to overlap the damage by 50 mm (2.0 in.).
R (c) Make a plug of REPAIR MATERIALS FOR COMPOSITE STRUCTURES

R (Material No. 20-003) to fit in the repair.
R (d) Clean the area of the repair with CLEANING AGENTS (Material No.
11-010) and a lint-free cloth.
R (e) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001C) to

the repair and the honeycomb core.
R (f) Fill the gap around the plug (2) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-001C) (3).
R (g) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
area of the repair.
R (h) Apply the external doubler (1) to the repair.
R (i) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
doubler.

EFF :

ALL 25-00-00

Page 828
Nov 01/05

IAC
Repair with a Honeycomb Core
Figure 804/TASK 25-00-00-991-005

EFF :

ALL 25-00-00

Page 829
May 01/05
R
IAC
(3) For areas where the honeycomb has become debonded:
(Ref. Fig. 805/TASK 25-00-00-991-006)
R NOTE : The maximum area that can be repaired is 30 mm (1.2 in.)

____
R diameter. If the damage is larger than this you will have to
R repair the damage with a patch.
(a) Drill holes in the area that is damaged.
(b) Make a compound of 85 parts BONDING AND ADHESIVE COMPOUNDS

(Material No. 08-001C) and 15 parts SPECIAL MATERIALS (Material
No. 05-057) by volume.
R (c) Use a SYRINGE to fill the damaged area with the compound.
R (4) Make the repair area smooth with the emery cloth, 320-400 grade.
R (5) Clean the repair area with CLEANING AGENTS (Material No. 11-010) and
R a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(6) Fill the areas that are not flat with BONDING AND ADHESIVE COMPOUNDS
R (7) If necessary, make the repair area smoot with the emery cloth, 320-
R 400 grade.
R (8) If necessary, clean the repair area with CLEANING AGENTS (Material
R No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No.
R 19-003).
Subtask 25-00-00-420-066
5. Close-up
________
Subtask 25-00-00-942-073
A. Close-up
items.

EFF :

ALL 25-00-00

Page 830
Nov 01/05

IAC
Repair to a Debonded Area
Figure 805/TASK 25-00-00-991-006

EFF :

ALL 25-00-00

Page 831
May 01/05
R
IAC
Subtask 25-00-00-862-055

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page 832
May 01/05
R
IAC
TASK 25-00-00-330-003
Repairs to Surface Damage of Composite Components (not in the Cargo

Compartments)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 SPATULA - NON METALLIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific emery cloth, grade 320-400

Material No. 05-057 C Z-18.903
MICROBALLOONS (Ref. 20-31-00)
Material No. 08-010A D DAN 1199-01
EPOXY RESIN AND HARDENER ADHESIVE (Ref. 20-31-00)
Material No. 08-036 D DAN 1090
POLYESTER FILLER (Ref. 20-31-00)

EFF :

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Page 833
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-991-003 Fig. 806
3. __________
Job Set-up
Subtask 25-00-00-861-055

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-067
4. Procedure
_________
Subtask 25-00-00-340-054
A. Repair of the Surface Damage

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

EFF :

ALL 25-00-00

Page 834
Feb 01/07
R
IAC
(1) Clean the damaged area with CLEANING AGENTS (Material No. 11-010) and
a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(2) For damage of 1.0 mm (0.04 in.) and less.
(a) Prepare the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-036).
NOTE : Refer to the manufacturers instructions for the correct

____
repair procedure.
(b) Apply the compound to the repair area with a SPATULA - NON
METALLIC.
(3) For damage deeper than 1 mm (0.04 in.) and less than 50 mm (2.0 in.)
diameter:
(a) Mix the volume of 90 parts BONDING AND ADHESIVE COMPOUNDS

(Material No. 08-010A) (Araldite AW134) with 10 parts of SPECIAL
MATERIALS (Material No. 05-057).
(b) Mix the weight of 100 parts of the compound and 40 parts of the
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-010A) (hardener).
(c) Apply the compound to the repair area with a SPATULA - NON
METALLIC.
(4) For damage deeper than 1.0 mm (0.04 in.) and more than 50 mm (2.0
in.) diameter:
(Ref. Fig. 806/TASK 25-00-00-991-003)
(a) If the component is cracked, you must stop-drill the ends of the
cracks.
(b) Make the edges of the damage smooth with emery cloth, 320-400
grade.
(c) Make 3 patches of SPECIAL MATERIALS (Material No. 05-033).
(d) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
repair.
(e) Apply the patch (3) to the repair.
(f) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
patch.
(g) Apply the patch (2) to the repair.

EFF :

ALL 25-00-00

Page 835
Feb 01/07
R
IAC
Repair with Three Patches
Figure 806/TASK 25-00-00-991-003

EFF :

ALL 25-00-00

Page 836
May 01/05
R
IAC
(h) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
patch.
(i) Apply the patch (1) to the repair.
(j) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to the
patch.
(5) When the repair is dry, make the repair area smooth with emery cloth,
320-400 grade.
(6) Fill the areas that are not flat with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-010A).
(7) Make the area smooth with emery cloth, grade 320-400.
(8) Clean the repair with CLEANING AGENTS (Material No. 11-010) and a
MISCELLANEOUS (Material No. 19-003).
5. Close-up
________
Subtask 25-00-00-420-067
A. Installation of the removed Component
(1) If necessary, install the component in the aircraft (refer to the

related AMM chapter).
Subtask 25-00-00-942-074
B. Close-up
items.
Subtask 25-00-00-862-056
C. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page 837
Feb 01/07
R
IAC
INTENTIONALLY BLANK

R

25-00-00

Page 838
Feb 01/07

IAC
TASK 25-00-00-350-003
R Repair to the Moisture Barrier Foil (Mylar)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
R A. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-104 F ABS5093B485

R MOISTURE BARRIER FOIL,SELF ADHESIVE (Ref. 20-31-00)
R B. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-28-43-000-001 Removal of Moisture Barrier Foil (MYLAR)
R 25-28-43-400-001 Installation of Moisture Barrier Foil (MYLAR)
3. __________
Job Set-up
Subtask 25-00-00-861-067

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-00-00

Page 839
Nov 01/05

IAC
4. Procedure
_________
Subtask 25-00-00-350-060
R A. Repair of the Mylar Sheets

R
R (1) Carefully cut and remove the damaged area of the mylar sheet
R (Ref. TASK 25-28-43-000-001).
NOTE : Cut out a rectangle to make the repair easier.

____
R (2) Cut a patch of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-104)
R to the applicable dimensions.
R NOTE : The repair patch must have an overlap of 25 mm (1.0 in.) at

____
R all edges.
R (3) Install the repair patch (Ref. TASK 25-28-43-400-001).

R
5. Close-up
________
Subtask 25-00-00-942-075
A. Close-up
items.
Subtask 25-00-00-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page 840
Nov 01/05

IAC
TASK 25-00-00-350-004
Repair to the Nontextile Floor Covering (NTF)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific TRIANGLE
No specific TRIMMING PLANE
No specific 1 BRUSH - BRISTLED
No specific 2 CHISEL - NON FERROUS
No specific 1 GUN - SEALANT
R No specific 1 KNIFE - SHARP
No specific 1 MARKER - FELT TIP
No specific 1 RULER - STEEL
No specific 1 SPATULA - TOOTHED
No specific 1 VACUUM CLEANER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific AIRFLOOR FLOOR COVERING

No specific PVC FLOOR COVERING
Material No. 05-128
PVC (Ref. 20-31-00)
Material No. 08-004 AIB AIMS-04-05-003
ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 08-074
MASKING TAPE (Ref. 20-31-00)
Material No. 09-054 D DA4-653-3 SF
SILICONE SEALANT (1 PART) FOR NTF (Ref. 20-31-00)

EFF :

ALL 25-00-00

Page 841
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-991-030 Fig. 807
25-00-00-991-028 Fig. 808
25-00-00-991-053 Fig. 809
3. __________
Job Set-up
Subtask 25-00-00-861-068

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-00-00-350-061
A. Repair of the Top Layer of the Silicone (AIRFLOOR) NTF

(Ref. Fig. 807/TASK 25-00-00-991-030)

_______
MATERIAL/S.

EFF :

ALL 25-00-00

Page 842
May 01/08
R
IAC
R Example of Silicone NTF Repair
Figure 807/TASK 25-00-00-991-030

EFF :

ALL 25-00-00

Page 843
Nov 01/07

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
R (1) Cut out the damaged top layer:
CAUTION : DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

_______
CAUTION : REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO

_______
THE CABIN FLOOR PANELS.
(a) Clean the area of the damage with CLEANING AGENTS (Material No.
11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No.
19-003).
R (b) Carefully cut out and remove the damaged top layer of the
R silicone NTF with a CUTTER - THIN BLADE and a CHISEL - NON
R FERROUS.
R
(2) Install the repair patch:
R (a) Make sure that the ambient temperature is between 18 deg.C (64
R deg.F) and 30 deg.C (86 deg.F).
R (b) Make sure that the ambient humidity is not more than 75%.
R (c) Cut a repair patch of AIRFLOOR FLOOR COVERING to align with the
R repair dimensions and surface structure.
R NOTE : Make sure that there is a clearance of 2 +0.5 -0.5 mm

____
R (0.08 +0.02 -0.02 in.) between the edge of the repair
R patch and the edge of the repair.
R (d) Clean the mating surface of the repair area and the repair patch
with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton
cloth MISCELLANEOUS (Material No. 19-003).

EFF :

ALL 25-00-00

Page 844
Nov 01/07

IAC
(e) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-004) to the mating surface of the repair area and the
repair patch with a SPATULA - TOOTHED.
NOTE : Make sure that there is a clearance of 2 mm (0.08 in.)

____
between the adhesive sealant and the edge of the repair
area.
(f) Install the patch to the middle of the repair.
(g) Push the patch down with a ROLLER - RUBBER.
(h) Let the repair cure, obey the manufactures instructions.
(3) Seal the repaired area:
(a) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-074) around
the edges of the repair.
(b) Seal the space between the edge of the patch and the edge of the
repair with SEALANTS (Material No. 09-054), use a SPATULA - NON
METALLIC or a GUN - SEALANT.
NOTE : Obey the manufactures instructions.

____
(c) Remove the masking tape.
(d) Make sure that the work area is clean and clear of tool(s) and
other items.
Subtask 25-00-00-350-068
B. Repair of the PVC floor covering

(Ref. Fig. 808/TASK 25-00-00-991-028)

_______
MATERIAL/S.

EFF :

ALL 25-00-00

Page 845
Feb 01/08
R
IAC
R NTF Information
Figure 808/TASK 25-00-00-991-028- 12 (SHEET 1)

EFF :

ALL 25-00-00

Page 846
Feb 01/08

IAC
R NTF Information

EFF :

ALL 25-00-00

Page 847
Feb 01/08

IAC
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Preparation for Installation:
(a) Cut a round (damage less than 160 mm (6.3 in.) dia.) or a square
patch of the new PVC FLOOR COVERING top layer as necessary to
cover the area to be repaired.
(b) Clean the area of the damage with CLEANING AGENTS (Material No.
11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No.
19-003).
(c) Put the repair patch in position and align the surface structure.
(d) Transfer the contour of the repair patch to the NTF with a MARKER
- FELT TIP.
(2) Cut the Damaged NTF:
CAUTION : DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

_______

_______
(a) Carefully cut through the top layer of the floor covering with a
CUTTER - THIN BLADE.
(b) Carefully remove the top layer with a CHISEL - NON FERROUS from
the laminate.
(c) Remove the unwanted adhesive from the laminate with a SPATULA -
NON METALLIC.

EFF :

ALL 25-00-00

Page 848
Feb 01/08
R
IAC
R (3) Install the Repair Patch:
(a) Clean the repair area and the smooth side of the patch with
CLEANING AGENTS (Material No. 11-010) and a lint-free cotton
(b) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material

No. 08-004) to the laminate with a BRUSH - BRISTLED.
(c) Carefully put the patch in position and push it down with a
ROLLER - RUBBER.
(d) Remove the redundant adhesive with a lint-free cotton cloth

(e) If necessary clean the area of the repair with CLEANING AGENTS
(Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS
Subtask 25-00-00-310-050
C. Repair of a Hot Welded Joint

(Ref. Fig. 809/TASK 25-00-00-991-053)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Remove the damaged material on the welded joint:
R CAUTION : DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

_______

EFF :

ALL 25-00-00

Page 849
May 01/07

IAC
R Welded Joint Repair
R Figure 809/TASK 25-00-00-991-053- 12 (SHEET 1)

EFF :

ALL 25-00-00

Page 850
Aug 01/06

IAC
R Welded Joint Repair

R

EFF :

ALL 25-00-00

Page 851
Aug 01/06

IAC
(a) Chamfer the edges of the NTF-covering at the joints with a
TRIANGLE.
(b) Make sure that the maximum depth of the groove is not more than
2.5 mm (0.10 in.).
(c) Remove loose particles from the groove, use a VACUUM CLEANER if
necessary.
(2) Welding procedure:
_______
AREA. FUMES FROM WELDING ARE POISONOUS.
WARNING : DO NOT TOUCH HOT PARTS. HOT PARTS CAN CAUSE BURNS. IF YOU
_______
GET A BURN, HOLD IT IN COLD WATER FOR 10 MINUTES AND GET
MEDICAL AID.
WARNING : WHEN YOU PUT THE HOT AIR BLOWER DOWN, MAKE SURE THAT YOU
_______
PUT IT ON A HEAT-RESISTANT SURFACE. THE HOT PARTS OF THE
BLOWER CAN CAUSE A FIRE.
CAUTION : MAKE SURE THAT:

_______
- THE TEMPERATURE OF THE HOT AIR BLOWER IS NOT TOO HIGH
- THE BLOWER DOES NOT MOVE TOO SLOWLY ALONG THE WELD.
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR BLOWER
CAN BURN THE MATERIAL.
R (a) Cut the welding rod SPECIAL MATERIALS (Material No. 05-128) some
centimeters / inches longer than the necessary length.
R (b) Put the welding rod SPECIAL MATERIALS (Material No. 05-128) into
the inlet of the speed welding nozzle.
R (c) Set the working temperature of the HOT AIR BLOWER MAX OPERATING
R 370 DEG C (700 DEG F) between 160 deg.C (320.00 deg.F) and 200
deg.C (392.00 deg.F).
R NOTE : Obey the manufactures instructions when you use the hot
____
R air blower.
R (d) Move the speed welding nozzle along the grove with light pressure
and constant speed.

EFF :

ALL 25-00-00

Page 852
May 01/07

IAC
(e) Let the welded joint cool for at least 10 min and remove the
R unwanted material with a KNIFE - SHARP or a TRIMMING PLANE.
NOTE : The surface must be smooth.

____
(3) Do an inspection of the welded joint:
(a) Make sure that the welded joint is clean and in the correct
condition.
(b) Use a RULER - STEEL with pressure to make sure that there is no
separation between the welding material and the NTF.
5. Close-up
________
Subtask 25-00-00-862-068

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page 853
May 01/08

IAC
TASK 25-00-00-350-010
Replacement of the Aluminum Profile on the Lower Sidewall-Panel
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 GUN - SEALANT

R No specific 1 WEDGE - NON METALLIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific PROFILE ABS5310-01

R MASKING TAPE (Ref. 20-31-00)
Material No. 09-002D USA AMS 3281
LOW DENSITY FUEL TANK SEALANT. (Ref. 20-31-00)
R Material No. 19-002 USA MIL-T-713
R SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.
R (Ref. 20-31-00)

EFF :

ALL 25-00-00

Page 854
May 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-44-000-001 Removal of the Lower Sidewall-Panels (Dado Panels)
25-23-44-400-001 Installation of the Lower Sidewall-Panels (Dado
Panels)
IPC 25-23-44
25-00-00-991-052 Fig. 810
3. __________
Job Set-up
Subtask 25-00-00-861-090

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-020-087
B. Remove the lower sidewall-panel you will repair from the aircraft
(Ref. TASK 25-23-44-000-001).
4. Procedure
_________
Subtask 25-00-00-350-073
R A. Preparation for the Installation

R
R (1) If necessary remove the damaged profile with a WEDGE - NON METALLIC.
R (2) Remove the remaining sealant from the lower sidewall-panel with a
R SPATULA - NON METALLIC.
R (3) Transfer the length of the damaged profile to the new semi-finished
R material PROFILE ABS5310-01, (Ref. IPC 25-23-44).
R (4) Cut the semi-finished material ABS5310-01 to the correct lenght and
R identify the new profile with the part number of the removed profile.
R

EFF :

ALL 25-00-00

Page 855
May 01/08

IAC
Subtask 25-00-00-350-074
R B. Installation of the New Profile

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
R (1) Clean the mating surface of the sidewall-panel and the new profile
R with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton
R cloth MISCELLANEOUS (Material No. 19-003).
(2) Apply SEALANTS (Material No. 09-002D) with a GUN - SEALANT to seal
the new profile along the radius and the edge.
(Ref. Fig. 810/TASK 25-00-00-991-052)
NOTE : It is necessary to obey the manufacturers instructions for

____
the sealant gun.
R (3) Put two cords MISCELLANEOUS (Material No. 19-002) in the sealant, one
R along the radius and one along the edge.
(4) Install the new profile on the lower sidewall-panel.
R (5) Hold the new profile in position with BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-074).
(6) Let the sealant cure for a minimum of 10 hours.
R (7) Remove the masking tape.
Subtask 25-00-00-420-085
C. Install the lower sidewall-panel in the aircraft (Ref. TASK 25-23-44-400-

001).
5. Close-up
________
Subtask 25-00-00-862-087

(Ref. TASK 24-42-00-862-001).

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Page 856
May 01/08

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Lower Sidewall Panel Aluminum Profile
Figure 810/TASK 25-00-00-991-052

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Page 857
May 01/08
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TASK 25-00-00-350-009
Repair of Insert Nut Connections Installed in Components with Honeycomb Core
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 08-074
Material No. 08-115 AIB AIMS 08-08-001
CORE FILLER AMBIENTTEMPERATURE CURING (Ref. 20-31-00)
Material No. 08-115A AIB AIMS 08-08-001
Material No. 08-115B AIB AIMS 08-08-001
Material No. 16-053 D DAN 1282-02
FILLER FOR CORE AND EDGE (2 PARTS) (Ref. 20-31-00)

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May 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-350-001 Minor Repair to the Decor Foil of Flat Composite
Components
25-00-00-991-029 Fig. 811
3. __________
Job Set-up
Subtask 25-00-00-861-085

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-00-00-350-069
A. Repair of Standard Insert Nut Attachment

(Ref. Fig. 811/TASK 25-00-00-991-029)
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
R MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R OBEY THE MANUFACTURERS INSTRUCTIONS.
R PUT ON PROTECTIVE CLOTHING.
R DO NOT GET THEM IN YOUR MOUTH.
R DO NOT SMOKE.
R DO NOT BREATHE THE GAS.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
R GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Preparation for Installation
(a) Carefully remove the damaged insert and/or the unwanted material
from the component.
(b) Deburr the edges with an emery cloth, grade 80-120.

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Page 859
Aug 01/07

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Metal Inserts in Honeycomb Core Panel

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Page 860
Aug 01/06

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Metal Inserts in Honeycomb Core Panel

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Page 861
Aug 01/06

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(c) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(d) Fill the

- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115)
or
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115A)
or
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115B)
into the prepared area.
NOTE : Obey the manufacturers instructions.

____
(e) When the adhesive is cured, use an emery cloth, grade 80-120 to
make e repair area smooth.
(f) Drill a hole into the filler:

- +0.5 mm (+0.02 in) longer than the length,
- +0.5 mm (+0.02 in) wider than the flange diameter
of the insert you want to install.
(g) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
(2) Install the insert.
(a) Install the new insert and hold it in position with the
positioning washer (part of the new insert).
(b) If necessary put BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) on the opposite side of the positioning washer (for insert
through).
(c) Use a SYRINGE and fill the area around the insert through the
injection hole with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-001) until the adhesive flows out of the overflow hole.

____
(d) When the adhesive is cured, remove the positioning washer and if
necessary the masking tape.
(e) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
(3) If necessary do the repair of the decor-foil (Ref. TASK 25-00-00-350-

001).

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Page 862
Aug 01/07
R
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Subtask 25-00-00-350-070
B. Repair of Special Insert Nut Attachment

(Ref. Fig. 811/TASK 25-00-00-991-029)
(1) Preparation for Installation
(a) Remove the damaged insert and/or the unwanted material from the
panel.
(b) Deburr the edges with an emery cloth, grade 80-120.
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
R SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
R IRRITANT.
(c) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
(d) Apply the filler STRUCTURE PAINTS (Material No. 16-053) to the
prepared area.

____
(e) When the adhesive is cured, use an emery cloth, grade 80-120 to
make the repair area smooth.
(f) Drill a hole into the filler +0.5 mm (+0.02 in) wider than the
flange diameter of the insert you want to install.
(g) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
(2) Install the insert.
(a) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) to the
mating surface of the new insert and put it in position.

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Page 863
Aug 01/07

IAC
(b) Make sure that the insert is smooth and level with the surface of
the component.
(c) If necessary hold the insert in position with BONDING AND

(d) When the adhesive is cured, remove the masking tape.

____
(e) Clean the area with CLEANING AGENTS (Material No. 11-010) and a
(3) If necessary do the repair of the decor-foil (Ref. TASK 25-00-00-350-

001).
(4) Install the new screw (refer to the related IPC of the component).
5. Close-up
________
Subtask 25-00-00-862-083

(Ref. TASK 24-42-00-862-001).

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Page 864
Aug 01/07
R
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TASK 25-00-00-340-011
Repair of an Overhead Stowage Compartment (OHSC)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific 1 CHISEL - NON FERROUS

No specific 1 SPATULA - PLASTIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific emery cloth 320-400 grade

R No specific emery cloth, 200-300 grade.
R Material No. 05-050 USA MIL-C-9084 TYPE V
R GLASSCLOTH (Ref. 20-31-00)
R Material No. 05-057 C Z-18.903
R MICROBALLOONS (Ref. 20-31-00)
LAMINATE, A/C INTERIOR (Ref. 20-31-00)
Material No. 05-110 USA BMS 8-223
LAMINATE,CARGO LINER (Ref. 20-31-00)
R Material No. 08-008 D DA4-653-83
R POLYESTER FILLER (Ref. 20-31-00)
Material No. 08-017A USA DOD-A-82720
ADHESIVE STRUCTURAL FLEXIBLE (Ref. 20-31-00)

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Page 865
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-074

R Material No. 08-115B AIB AIMS 08-08-001
R CORE FILLER AMBIENTTEMPERATURE CURING (Ref. 20-31-00)
R Material No. 08-116 AIB AIMS 04-027-001
R LAMINATING RESIN, AMBIENT TEMPERATURE CURING
R (Ref. 20-31-00)
Material No. 11-006 USA OM-232-GR-A AMS-3004
METHYL ALCOHOL (Ref. 20-31-00)
Material No. 16-045
SEALANT POREFILLER (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-370-001 Repair of Painted Components
25-00-00-991-005 Fig. 804
25-00-00-991-047 Fig. 812
25-00-00-991-032 Fig. 813
25-00-00-991-054 Fig. 814
R 25-00-00-991-055 Fig. 815
3. __________
Job Set-up
Subtask 25-00-00-861-069

(Ref. TASK 24-42-00-861-001).

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Page 866
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4. Procedure
_________
Subtask 25-00-00-340-067
A. Attachment of the Seal of the OHSC

(Ref. Fig. 812/TASK 25-00-00-991-047)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Open the related door (1)
(2) If necessary, remove the seal (2).
(3) Clean the repair area and the seal with a lint-free cotton cloth
MISCELLANEOUS (Material No. 19-003) and CLEANING AGENTS (Material No.
11-010).
(4) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to the
bonding area.
NOTE : Refer to the manufacturers instruction for the correct

____
procedure.
(5) Put the seal (2) in position and carefully push it on to the
structure of the OHSC.
items.
(7) Close the door (1).

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Page 867
Nov 01/07
R
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Seal - OHSC
Figure 812/TASK 25-00-00-991-047

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Page 868
Nov 01/07
R
IAC
Subtask 25-00-00-340-107
R B. Repair of the Bottom Panel of the OHSC

(Ref. Fig. 813/TASK 25-00-00-991-032)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
R (1) Remove the equipment and the brackets/supports from the related OHSC
R as necessary.
(2) Cut the sheet of SPECIAL MATERIALS (Material No. 05-110) to the
dimensions of the related bottom panel as necessary.
(3) Transfer-drill the access holes to the existing inserts of the bottom
panel to the repair sheet (1) as necessary.
(4) Clean the surface of the damaged bottom panel and the lower surface
of the repair sheet with CLEANING AGENTS (Material No. 11-010) and a
(a) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-017A)
to the mating surfaces with a SPATULA - NON METALLIC.
(b) Carefully put the repair sheet (1) in position and apply pressure
to the repair area.
(c) Apply a bed of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
004) around the repair sheet (1).
R (5) Install the brackets/supports and the equipment of the related OHSC
R as necessary.

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Page 869
Aug 01/07

IAC
Overhead Stowage Compartment - Bottom Panel
Figure 813/TASK 25-00-00-991-032

EFF :

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Page 870
Nov 01/06
R
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Subtask 25-00-00-340-108
C. Repair of the Handrail Assembly
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
R (Ref. Fig. 804/TASK 25-00-00-991-005)
R (1) Open the door of the OHSC.
R (2) Remove the handrail assembly.
(3) Rub the damaged area with emery cloth, 200-300 grade.
R
NOTE : Rub the two sides, if the damage goes through the handrail
____
assembly
(4) Clean the surfaces with CLEANING AGENTS (Material No. 11-006) and a
(5) If necessary apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) to cover the damaged area of the rear side.
NOTE : Only if the damage goes through the handrail assembly, use
____
masking tape (Material No. 08-074)
(6) Use a SPATULA - PLASTIC when you fill the damaged area.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE

_______
THIS/THESE MATERIAL/S.
(a) Fill the damaged area with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-017A) if the damage goes through the handrail
assembly.
(b) Fill the damaged area with STRUCTURE PAINTS (Material No. 16-
045).
(c) Make the filled area smooth with emery cloth 320-400 grade.
(d) If you applied masking tape to the rear side, remove it.

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Page 871
Aug 01/07

IAC
(e) Clean the surface with CLEANING AGENTS (Material No. 11-006) and
(7) Paint the repaired area (Ref. TASK 25-00-00-370-001).
R (8) Install the handrail assembly.
R (9) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
R (10) Close the door of the OHSC.
Subtask 25-00-00-340-109
D. Repair of the OHSC Handrail Attachment

_______
DO NOT SMOKE.
(Ref. Fig. 814/TASK 25-00-00-991-054)
(1) Carefully remove the damaged material as necessary.
(2) Cut a repair patch of SPECIAL MATERIALS (Material No. 05-109) as

large as possible to cover the damaged area.
(3) Make the mating surfaces smooth with an emery cloth, grade 320-400.
(4) Clean the repair area with CLEANING AGENTS (Material No. 11-006) or
CLEANING AGENTS (Material No. 11-003) and a lint-free cotton cloth
(5) Immediately dry the repair area with a lint-free cotton cloth
(6) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-010A) to the
mating surfaces and put the repair patch in position on the hand
rail.

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Page 872
Aug 01/07

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Handrail Attachment
Figure 814/TASK 25-00-00-991-054

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Page 873
Nov 01/06
R
IAC
(7) Remove the unwanted adhesive with a SCRAPER - NON METALLIC.
(8) Hold the repair patch in position with masking tape BONDING AND
(9) When the repair has cured, remove the masking tape.
(10) Transfer and drill the new attachment hole(s) from the OHSC to the
hand rail.
(11) Drill the large hole(s) 15.0 mm (0.60 in.) dia. in the distance A of
23.0 mm (0.91 in.) in accordance to the existing hole configuration.
(12) Deburr the holes and install the clip nut.
R Subtask 25-00-00-340-110
R E. Repair of an OHSC Partition or a Stiffener

R (Ref. Fig. 815/TASK 25-00-00-991-055)

_______
R DO NOT SMOKE.
R (1) Carefully remove the damaged edge profile of the partition or the
R stiffener with a CHISEL - NON FERROUS.
R (2) To remove the unwanted material, abrade the surface with an emery
R cloth, 200-300 grade..
R (3) Fill the damaged area of the partition or the stiffener with:
R or
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115B).
R (4) Mix the filler with SPECIAL MATERIALS (Material No. 05-057) until it
R is sufficiently thick for application.
R (5) Let the filler cure and remove unwanted material with an emery cloth,
R 200-300 grade..

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Page 874
Nov 01/07

IAC
R OHSC Partition/Stiffener.
R Figure 815/TASK 25-00-00-991-055

R

EFF :

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Page 875
Nov 01/07

IAC
R (6) Use an emery cloth, 200-300 grade. to make the mating surfaces along
R the edges of the partition or
R stiffener sides rough (20 mm (0.8 in.)) from the edge.
R (7) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-116) or SPECIAL
R MATERIALS (Material No. 05-050) to give protection to the filled
R surface and edges of the
R partition or the stiffener.
R (8) Put the laminate on the surface around the edges (not more than 20 mm
R (0.8 in.) from the edge) of the partition or stiffener.
R (9) Let the laminate cure.
R (10) Paint the repaired area (Ref. TASK 25-00-00-370-001).
5. Close-up
________
Subtask 25-00-00-862-069

(Ref. TASK 24-42-00-862-001).

R

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Page 876
Nov 01/07

IAC
**ON A/C 901-999,
TASK 25-00-00-340-012
Repair of the Plastic Wash Basin in a Lavatory
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 PLIERS - NOSE, SOFT, LONG
No specific 1 WARNING NOTICE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific abrasive paper, grain 180

No specific wooden block
No specific DCIN900 VARICOR repair kit
No specific Emery Cloth, 320-400 grade
Material No. 08-051 USA MMM-A-132 TYPE I
EPOXY RESIN (Ref. 20-31-00)
Material No. 08-074
Material No. 08-084 D DAN 490B
POLYESTER FILM TAPE (TRANSPARENT) (Ref. 20-31-00)
Material No. 11-006 USA OM-232-GR-A AMS-3004
METHYL ALCOHOL (Ref. 20-31-00)

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901-999, 25-00-00

Page 877
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 19-011

SCOTCH BRITE PADS (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-21-12-100-009 Cleaning of the Plastic Wash Basin in the Lavatories

Power
the External Power
25-45-15-000-001 Removal of the Waste Chute Flap
25-45-15-400-001 Installation of the Waste Chute Flap
25-45-17-400-001 Installation of the Waste Box
R 25-00-00-991-019 Fig. 816
R 25-00-00-991-031 Fig. 817
3. __________
Job Set-up
Subtask 25-00-00-861-070

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-00-00-330-059
A. Removal of Scratches

_______
DO NOT SMOKE.

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901-999, 25-00-00

Page 878
Nov 01/07

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NOTE : Scratches deeper than 0.3 mm (0,012 in.) have to be repaired as
____
convenient to the customer:
- in the customers work shop with a repair kit.
- in the manufacturers work shop.
(1) Remove the scratches up to a depth 0.3mm (0.012 in.) with abrasive
paper.
NOTE : The grade of grain of the abrasive paper depends on the depth
____
of the scratches.
(a) Make the repair area smooth with:

- abrasive paper, grain 180,
- abrasive paper, grain 220,
- abrasive paper, grain 320
- or
use the SCOTCH BRITE PADS MISCELLANEOUS (Material No. 19-011).
(2) Clean and polish the wash basin (Ref. TASK 12-21-12-100-009).
Subtask 25-00-00-340-070
B. Repair of the Waste-Chute Flap

R (Ref. Fig. 816/TASK 25-00-00-991-019)

_______
DO NOT SMOKE.
(1) Remove the waste-chute flap (Ref. TASK 25-45-15-000-001).
(2) Use a Emery Cloth, 320-400 grade to remove the old bonding material
from the hinge (1) and the waste-chute flap (4) (Step 1).
(3) Use the CLEANING AGENTS (Material No. 11-010) to clean the bonding
surfaces of the hinge (1) and the waste-chute flap (4).
(4) Install the screws (3) on the hinge (1) and put the hinge (1) to the
loaded position (Step 2).

EFF :

901-999, 25-00-00

Page 879
Nov 01/07

IAC
Waste Chute Flap - Repair
R Figure 816/TASK 25-00-00-991-019

EFF :

901-999, 25-00-00

Page 880
Nov 01/07

IAC
(5) Put the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-084) (2) 10
mm (0.4 in.) wide around the hinge (1) until the tape holds it in the
loaded position.
(6) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-051) to the
surface of the hinge (1) to be bonded.
(7) Put the hinge (1) in position and tighten the screws (3).
(8) Put the waste-chute flap (4) in position from under the wash basin
and hold it.
(9) Cut the tape (2) and allow the hinge (1) to come against the
waste-chute flap (4) (Step 3).
NOTE : Part of the tape will stay with the hinge.

____
NOTE : The bond between the joints will take approximately 2 hours to
____
dry.
(10) Visually examine the waste-chute flap (4) to make sure it is engaged
correctly.
(11) Use the CLEANING AGENTS (Material No. 11-010) and a lint-free cotton
cloth MISCELLANEOUS (Material No. 19-003) to remove unwanted bonding
material.
(12) Put the WARNING NOTICE in position to tell persons not to operate the
waste-chute flap for 2 hours.
(13) Install the waste box (Ref. TASK 25-45-17-400-001).
(14) Install the damper as necessary (Ref. TASK 25-45-15-400-001).
(15) Push and release the waste-chute flap (4) to make sure it operates
correctly.

EFF :

901-999, 25-00-00

Page 881
Nov 01/07
R
IAC
Subtask 25-00-00-340-106
C. Repair of the Waste Flap Area

R (Ref. Fig. 817/TASK 25-00-00-991-031)

_______
DO NOT SMOKE.
(1) Prepare the repair area.
(a) Push the waste flap (1) and set it in the open position.
(b) Transfer the contour of the replacement part (3), item of the
DCIN900 VARICOR repair kit to the damaged area of the wash basin
(2).
(c) Carefully remove the unwanted material with a CUTTER - THIN

BLADE.
NOTE : The material thickness of the replacement part (3) is 4.0

____
mm (0.16 in.).
(d) Chamfer the lower contoured edge of the replacement part (3).
(e) Put the replacement part (3) in position on the wash basin (2)
and make sure that it has the correct dimensions.
(2) Install the Replacement Part
(a) Make sure that the ambient temperature of the repair area is not
less than 18 deg.C (64.40 deg.F).
(b) Clean the mating surfaces of the repair with CLEANING AGENTS
(c) Put the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-074) in
position on the lower surface of the wash basin (2).

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901-999, 25-00-00

Page 882
Nov 01/07

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INTENTIONALLY BLANK

R

25-00-00

Page 883
Nov 01/07

IAC
Wash Basin Waste-Flap Area

EFF :

901-999, 25-00-00

Page 884
Nov 01/07

IAC

EFF :

901-999, 25-00-00

Page 885
Nov 01/07

IAC

R

EFF :

901-999, 25-00-00

Page 886
Nov 01/07

IAC

R

EFF :

901-999, 25-00-00

Page 887
Nov 01/07

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(d) Apply the prepared adhesive, item of the DCIN900 VARICOR repair
kit to the repair area of the wash basin.

____
(e) Put the replacement part (3) in position with a light pressure
and set it with a PLIERS - NOSE, SOFT, LONG or a wooden block.
(f) Let the repair cure at a temperature of:

20 deg.C (68.00 deg.F) for 6 hours,
25 deg.C (77.00 deg.F) for 4 hours,
30 deg.C (86.00 deg.F) for 3 hours

____
(g) Remove the pliers or the wooden block and the masking tape.
(3) Make the repair area smooth with:

- the abrasive paper, grain 180,
- the abrasive paper, grain 220,
- the abrasive paper, grain 320
and
- the abrasive fleece
of the DCIN900 VARICOR repair kit.
(4) Release the flap (1) and make sure that it closes correctly.
(5) Clean and polish the wash basin (Ref. TASK 12-21-12-100-009).
5. Close-up
________
Subtask 25-00-00-942-076
A. Close-up
items.
Subtask 25-00-00-862-070

(Ref. TASK 24-42-00-862-001).

R

EFF :

901-999, 25-00-00

Page 888
Nov 01/07

IAC
**ON A/C ALL
TASK 25-00-00-370-001
Repair of Painted Components
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 2 GUN - AIR SPRAY, STANDARD PAINT

No specific 2 NOZZLE DIA 1.5 MM (1/16 IN)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific masking paper
Material No. 08-074
PRIMER (Ref. 20-31-00)
Material No. 16-047 F ASNA3687
DECORATIVE PAINT (INTERNAL APPLIC.) (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-13-00-370-001 Painting of the Internal Cockpit Surfaces
3. __________
Job Set-up
Subtask 25-00-00-861-089

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-010-097
4. Procedure
_________
Subtask 25-00-00-370-052
A. Repair of the Paint Coating of the Internal Cockpit Surfaces
(1) For the repair of the cockpit internal paint-coatings refer to

(Ref. TASK 25-13-00-370-001).

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Subtask 25-00-00-370-053
B. Repair of the Paint Coating of GRP Cabin Components
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
NOTE : The procedure that follow agrees with the JAR/FAR. 25.853 heat
____
release/smoke density component repairs to the passenger
compartment.
NOTE : The procedure is approved for repair of surfaces smaller than 24

____
in.2 (154.83 cm2).
NOTE : The procedure is approved for repair of surfaces larger than 24

____
in.2 (154.83 cm2), but only for parts of the component.
(1) Clean the component with CLEANING AGENTS (Material No. 11-010) and a
(2) Apply masking paper and BONDING AND ADHESIVE COMPOUNDS (Material No.
08-074) to the adjacent components and areas.
(3) Make the surface smooth with emery cloth, 320-400 grade.
(4) Clean the surface with CLEANING AGENTS (Material No. 11-010) and a

_______
(a) If necessary use pore filler STRUCTURE PAINTS (Material No. 16-
046) to smooth the surface.
(b) Apply the pore filler several times to optimize the surface.

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(c) Let the pore filler STRUCTURE PAINTS (Material No. 16-046) time
to cure.
(d) Make the painted surface smooth with emery cloth, 320-400 grade.
(e) Clean the smooth surface with CLEANING AGENTS (Material No. 11-
010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).
(5) Prepare a mixture for a smooth finish.

_______
(a) Mix the top coat STRUCTURE PAINTS (Material No. 16-047) with
hardener and thinner.
NOTE : Obey the reaction and the pot life time, before you use
____
the mixture.
(b) The temperature must be between 15 DEG.C (59.00 DEG.F) and 30

DEG.C (86.00 DEG.F), relative humidity 35-75% .
(c) For a smooth finish apply the mixture in 1-2 cross coats with a
GUN - AIR SPRAY, STANDARD PAINT and a NOZZLE DIA 1.5 MM (1/16
IN).
(d) The coat thickness of a smooth finish must be between 0.05 mm

(0.0019 in.) and 0.1 mm (0.0039 in.).
(e) The smooth finish is dust dry after 15 minutes, transport dry
after 25 minutes, and fully dry after 7 days at room temperature.
(6) Prepare a mixture for a textured finish.

_______
____
the mixture.

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Page 892
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DEG.C (86.00 DEG.F), relative humidity 35-75%.
(c) For a textured finish apply the mixture in 1-4 cross coats with a
IN).
(d) The coat thickness of a textured finish must be between 0.03 mm

(0.0011 in.) and 0.09 mm (0.0035 in.).
(e) The textured finish is dust dry after 20 minutes, transport dry
after 8 hours, and fully dry after 7 days at room temperature.
(f) If necessary you can make the cure faster. Add heat 60 DEG.C
(140.00 DEG.F) to the surface.
(g) The textured finish is then transport dry after 40 minutes and
fully dry after 12 hours.
(7) Remove the masking tape and the masking paper from the adjacent
components or areas.
Subtask 25-00-00-370-054
C. Repair of the Paint Coating of Thermoplastic Components and Aluminum

Parts in the Cabin
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
NOTE : The procedure that follow agrees with the JAR/FAR 25.853 heat
____
release/smoke density component repairs to the passenger
compartment.
NOTE : The procedure is approved for repair of surfaces smaller than 24

____
in.2 (154.83 cm2).

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NOTE : The procedure is approved for repair of surfaces larger than 24
____
in.2 (154.83 cm2) , but only for parts of the component.
(1) Clean the component with CLEANING AGENTS (Material No. 11-010) and a
(2) Apply masking paper and BONDING AND ADHESIVE COMPOUNDS (Material No.
08-074) to the adjacent components and areas.
(3) Make the surface smooth with emery cloth, 320-400 grade.

_______
(a) If necessary use pore filler STRUCTURE PAINTS (Material No. 16-
046) to smooth the surface.
(b) Apply the pore filler several times to optimize the surface.
(c) Let the pore filler STRUCTURE PAINTS (Material No. 16-046) time
to cure.
(d) Make the painted surface smooth with emery cloth, 320-400 grade.
(e) Clean the smooth surface with CLEANING AGENTS (Material No. 11-
003).
(5) Prepare a mixture for a textured finish.

_______
____
the mixture.

DEG.C (86.00 DEG.F), relative humidity 35-75%.

R

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(c) For a textured finish apply the mixture in 1-4 cross coats with a
IN).
(d) The coat thickness of a textured finish must be between 0.03 mm

(0.0011 in.) and 0.09 mm (0.0035 in.).
(e) The textured finish is dust dry after 20 minutes, transport dry
after 8 hours and fully dry after 7 days at room temperature.
(f) If necessary you can make the cure faster. Add heat 60 DEG.C
(140.00 DEG.F) to the surface.
(g) The textured finish is then transport dry after 40 minutes and
fully dry after 12 hours.
(6) Remove the masking tape and the masking paper from the adjacent
components or areas.
5. Close-up
________
Subtask 25-00-00-410-091
A. Close Access
(1) If necessary, install the component in the aircraft (refer to the

related AMM chapter).
Subtask 25-00-00-862-086

(Ref. TASK 24-42-00-862-001).

R

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**ON A/C 101-199, 901-999,
TASK 25-00-00-340-013
Toilet Shroud - Repair
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-051 USA MMM-A-132 TYPE I
EPOXY RESIN (Ref. 20-31-00)
B. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-22-000-001 Removal of the Toilet Shroud and the Seat
25-45-22-400-001 Installation of the Toilet Shroud and the Seat
R 25-00-00-991-021 Fig. 818
3. __________
Job Set-up
Subtask 25-00-00-861-071

(Ref. TASK 24-42-00-861-001).

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Page 896
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Subtask 25-00-00-010-077
B. Get Access
(1) Remove the toilet shroud (Ref. TASK 25-45-22-000-001).
4. Procedure
_________
Subtask 25-00-00-340-074
A. Repair the Toilet Shroud

R (Ref. Fig. 818/TASK 25-00-00-991-021)

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Use a emery cloth, 320-400 grade to remove old bonding material from
the toilet shroud (1) and the spacer (2).
cloth MISCELLANEOUS (Material No. 19-003) to clean the surfaces on
the toilet shroud (1) and the spacer (2) to be bonded.
surfaces on the spacer (2) to be bonded.
(4) Put the spacer (2) in position on the toilet shroud (1).
NOTE : The bond between the joints will take approximately 2 hours to
____
dry.

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Toilet Shroud
R Figure 818/TASK 25-00-00-991-021

R

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Page 898
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cloth MISCELLANEOUS (Material No. 19-003) to remove unwanted bonding
material.
Subtask 25-00-00-410-072
B. Close Access
(1) Install the toilet shroud (Ref. TASK 25-45-22-400-001).
5. Close-up
________
Subtask 25-00-00-942-077
A. Close-up
items.
Subtask 25-00-00-862-071

(Ref. TASK 24-42-00-862-001).

R

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**ON A/C ALL
TASK 25-00-00-340-014
Toilet Seat - Repair
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific Buffer PN 11593
No specific Sicomet 85
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-00-00-991-022 Fig. 819

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3. __________
Job Set-up
Subtask 25-00-00-861-072

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-00-00-340-075
A. Repair of the Toilet Seat (Buffer Replacement)

R (Ref. Fig. 819/TASK 25-00-00-991-022)
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Lift the toilet seat cover (1) and the toilet seat (2).
(2) Use a emery cloth, grade 320-400 to remove old adhesive from the area
to be repaired on the toilet seat (2).
cloth MISCELLANEOUS (Material No. 19-003) to clean the area to be
repaired on the toilet seat (2).
(4) Apply the Sicomet 85 to the surface of the new Buffer PN 11593 (3) to
be bonded.

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Toilet Seat
R Figure 819/TASK 25-00-00-991-022

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Page A802
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(5) Install the new buffer (3) on the toilet seat (2).
NOTE : The minimum time for the adhesive to bond is 1 minute at 23 +3

____
-3 deg.C (73.40 +5.40 -5.40 deg.F).
(6) Use the MISCELLANEOUS (Material No. 19-003) and a lint-free cotton
cloth CLEANING AGENTS (Material No. 11-010) to remove any unwanted
adhesive.
(7) Lower the toilet seat (2) and make sure the fit between the seat (2)
and the toilet shroud (4) is correct.
(8) Put the WARNING NOTICE in position to tell persons not to use the
toilet seat for approximately 1 hour.
(9) Carefully lower the toilet seat cover (1).
5. Close-up
________
Subtask 25-00-00-942-078
A. Close-up
items.
Subtask 25-00-00-862-072

(Ref. TASK 24-42-00-862-001).

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Page A803
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TASK 25-00-00-340-016
Repair of the Lavatory Floor Pan
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific approved drill

No specific drill
No specific lint free cloth
No specific milling cutter
No specific nonmetallic scraper
No specific polycarbonat DAN 197/198
No specific 1 DRILL DIA 4,7 MM (0.185 IN)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific a lint-free cloth

Material No. 05-056 D WLB-8-4548.60
LACQUER OBSOLETE,REPLACE BY 16-047 (Ref. 20-31-00)
Material No. 08-001C D DAN 1193-01
LAMINATION RESIN AND HARDENER (Ref. 20-31-00)
Material No. 08-017A USA DOD-A-82720
ADHESIVE STRUCTURAL FLEXIBLE (Ref. 20-31-00)
Material No. 08-025 D DA-4-653-3P2

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-026

ADHESIVE/SEALANT ONE PART,RTV SILICONE RUBBER
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-18-000-001 Removal of the Access Door on the Lavatory Front Wall
25-45-18-400-001 Installation of the Access Door on the Lavatory Front
Wall
25-45-19-000-001 Removal of the Lavatory Door
25-45-19-400-001 Installation of the Lavatory Door
25-45-22-000-001 Removal of the Toilet Shroud and the Seat
25-45-26-000-001 Removal of the Lining
25-45-26-400-001 Installation of the Lining
R **ON A/C 101-199, 901-999,
R 25-00-00-991-023 Fig. 820

R 25-00-00-991-024 Fig. 821

R

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-00-00-861-075

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-010-079
B. Get Access
(1) If necessary, remove the lavatory items that follow:

- the access door (Ref. TASK 25-45-18-000-001),
- the lavatory door (Ref. TASK 25-45-19-000-001),
- the toilet shroud (Ref. TASK 25-45-22-000-001),
- the lining (Ref. TASK 25-45-26-000-001).
4. Procedure
_________
Subtask 25-00-00-340-081
A. Repair the Cracks or Damage on the Lavatory Floorpan (Nontextile Floor

Cover, behind the Toilet Shroud and below the Washbasin)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 820/TASK 25-00-00-991-023)
**ON A/C ALL
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.

_______
IF YOU DO:
- RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
- WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.

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Page A806
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Lavatory Floor Pan - Repair
R Figure 820/TASK 25-00-00-991-023

R

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Page A807
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_______
DO NOT SMOKE.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
(1) Preparation for the repair:
(a) Clean the damaged area with CLEANING AGENTS (Material No. 11-010)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(b) Do a visual inspection of the component interface and/or the

adjacent area.
(c) If the cracks are longer than 710 mm (28 in.),

or 2 cracks at less than 51 mm (2 in.) from each other are
present, replace the floor pan.
(2) Do the repair:
(a) Stop-drill the ends of the cracks with a DRILL DIA 4,7 MM (0.185
IN)
(b) Remove the unwanted material with a CUTTER - THIN BLADE.
(c) Make the repair area smooth with an emery cloth 320-400 grade
(d) Clean the repair area with CLEANING AGENTS (Material No. 11-010)
(e) Fill the repair area with BONDING AND ADHESIVE COMPOUNDS
(f) Remove any unwanted adhesive from the repair area with a SCRAPER-
NON METALLIC
(g) Let the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) cure
for 1 hour.

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(h) Cut a patch of the SPECIAL MATERIALS (Material No. 05-056)
sufficient in size to cover the repair area.
(i) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001C) on

the SPECIAL MATERIALS (Material No. 05-056) and install the patch
on the repair area.
(j) Allow the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001C)
to cure for 1 hour.
(k) If necessary, make the repair area smooth with an emery cloth
320-400 grade.
(l) Clean the repair area with CLEANING AGENTS (Material No. 11-010)
(3) If necessary, apply STRUCTURE PAINTS (Material No. 16-047) to the

repair area.
items.
Subtask 25-00-00-340-082
B. Repair the Cracks or Damage on the Vertical Panel of the Floorpan
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 820/TASK 25-00-00-991-023)
**ON A/C ALL

_______
IF YOU DO:

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Page A809
Nov 01/07

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_______
DO NOT SMOKE.
_______
(1) Clean the damaged area with the CLEANING AGENTS (Material No. 11-010)
and the lint free cloth.
(2) Stop-drill the ends of the cracks with the drill.
(3) Remove the damage with the milling cutter and/or the drill.
(4) Smooth the damaged area with the emery cloth 320-400 grade.
(6) Fill the damaged area with the BONDING AND ADHESIVE COMPOUNDS
(7) Remove any unwanted compound from the repair area with a nonmetallic
scraper.
(8) Allow the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) to
cure for 1 hour.
(9) Cut a patch of the SPECIAL MATERIALS (Material No. 05-109) sufficient
in size to cover the damaged area.
(10) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025) on the
SPECIAL MATERIALS (Material No. 05-109) and install the patch on the
damaged area.
cure for 1 hour.
(12) If necessary, smooth the repair with the emery cloth 320-400 grade.

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Page A810
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(13) Clean the repair area with the CLEANING AGENTS (Material No. 11-010)
(14) If necessary, apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-012) to the repair area.
items.
Subtask 25-00-00-340-083
C. Replace Damaged Sealant around the Nontextile Floor Covering (NTF)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 820/TASK 25-00-00-991-023)
**ON A/C ALL

_______
IF YOU DO:

_______
DO NOT SMOKE.
_______
(1) Carefully remove damaged sealant with the nonmetallic scraper.
damaged area around the NTF covering.

R

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Page A811
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(4) Remove any unwanted compound from the repair area with the
nonmetallic scraper.
cure for 1 hour.
items.
Subtask 25-00-00-340-086
D. Repair of the Lavatory Floorpan (Preventive Pad Solution)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 821/TASK 25-00-00-991-024)
**ON A/C ALL

_______
IF YOU DO:

_______
DO NOT SMOKE.
_______
(1) If necessary remove the floorpan (refer to the related AMM chapter).
(2) Use an approved drill to stop the crack(s) at the end.
(3) Make pads 2 in. x 2 in. (50 x 50 mm) from laminate SPECIAL MATERIALS
(Material No. 05-109) or polycarbonat DAN 197/198
or similar.

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Page A812
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Repair of the Lavatory Floorpan (Preventive Pad Solution).
R Figure 821/TASK 25-00-00-991-024

R

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Page A813
Nov 01/07

IAC
lint-free cloth.
(5) Bond the pads to the floorpan with the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-017A) and let the adhesive harden.
lint-free cloth.
(7) Paint the pads with STRUCTURE PAINTS (Material No. 16-047).
(8) If necessary install the lavatory floorpan.
5. Close-up
________
Subtask 25-00-00-410-074
A. Close Access
(1) If necessary, install the lavatory items that follow:

- the access door (Ref. TASK 25-45-18-400-001),
- the lavatory door (Ref. TASK 25-45-19-400-001),
- the toilet shroud (Ref. TASK 25-45-22-400-001),
- the lining (Ref. TASK 25-45-26-400-001).
Subtask 25-00-00-862-075

(Ref. TASK 24-42-00-862-001).

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Page A814
Nov 01/07
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TASK 25-00-00-200-001
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection

Information
1. __________________
Reason for the Job
This task gives general information for the repairs/protection of the

cargo-compartment lining and guidelines to select the appropriate method, in
relation to the damage type and dimensions.
It is applicable to:
- sidewall panels
- ceiling panels
- partition panels
- decompression panels (but not flange repair)
- frame 24 protective panels
NOTE : To prevent damage to the above listed parts it is possible to install

____
protection patches, Ref. para 4.A.(2) of this task.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 2M (6 FT)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11-00-00-400-007 Installation of the ESSO (Scotchcal Labels)

Power
the External Power
25-00-00-340-003 Repair to the Flanges of the Cargo-Compartment
Decompression Panels
25-00-00-340-004 Filler Repair Method (Damage not Through) - All Cargo
Compartment Linings with Honeycomb Core
25-00-00-340-005 Patch and Filler Repair Method (Damage not Through) -
All Cargo Compartment Linings with Honeycomb Core

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Page A815
Nov 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-00-00-340-008 Speed Patches (on Both Sides) Repair Method (Damage

Through) - All Cargo Compartment Linings with
Honeycomb Core
25-00-00-340-015 Speed Patches (on View Side) Repair Method (Damage
Honeycomb Core, but not Ceiling Panels
25-00-00-340-019 Replacement of Cargo Compartment Ceiling Panel, Side
Wall Panel and Partition Panel
25-00-00-340-020 Patches and Filler Repair Method (Damage Through) -
All Cargo Compartment Linings with Honeycomb Core
25-00-00-340-021 Speed Patch Repair Method (Damage not Through) - All
Cargo Compartment Linings with Honeycomb Core
25-00-00-340-022 Speed Patches and Filler Repair Method (Damage
Honeycomb Core, but not Ceiling Panels
25-00-00-340-023 Patches, Filler and Rivets Repair Method (Damage
Honeycomb Core
25-00-00-340-025 Speed Patches and Filler Repair Method (Damage not
Honeycomb Core
25-00-00-340-026 Stainless Steel-Patch Repair Method (Damage not
Honeycomb Core
25-00-00-340-028 Speed Patch and Filler to the Edge Repair Method
(Damage Not Through from the Edge) - All Cargo
25-00-00-340-029 Protection of Cargo Compartment Linings with S-Glass
Patch - All Cargo Compartment Linings with Honeycomb
Core
25-54-11-000-001 Removal of the FWD Cargo-Compartment Partition FR24
25-54-11-400-001 Installation of the FWD Cargo-Compartment Partition
FR24
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34
25-54-12-000-002 Removal of the Ceiling Panels in the FWD Cargo
Compartment
25-54-12-000-003 Removal of the Sidewall Panels in the FWD Cargo
Compartment
25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34
25-54-12-400-002 Installation of the Ceiling Panels in the FWD Cargo
Compartment

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Page A816
Nov 01/07
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-54-12-400-003 Installation of the Sidewall Panels in the FWD Cargo

Compartment
25-55-11-000-001 Removal of the AFT Cargo Compartment Partition FR47
25-55-11-000-002 Removal of the Ceiling Panels in the AFT Cargo
25-55-11-000-003 Removal of the Sidewall Panels in the AFT Cargo
25-55-11-400-001 Installation of the AFT Cargo Compartment Partition
FR47
25-55-11-400-002 Installation of the Ceiling Panels in the AFT Cargo
Compartment -FR47/FR59
25-55-11-400-003 Installation of the Sidewall Panels in the AFT Cargo
FR65
52-30-00-860-001 Open the FWD or AFT Cargo-Compartment Door with the
Yellow Electric Pump
52-30-00-860-002 Close the FWD or AFT Cargo-Compartment Door with the
53-43-11-000-001 Removal of the Support Struts
53-43-11-400-001 Installation of the Support Struts
AMM 11-35-25 P.Block 001
AMM 11-36-25 P.Block 001
R ASRM 53-02-00-201
ASRM 532300
ASRM 534300
25-00-00-991-048 Fig. 822
25-00-00-991-027 Fig. 823
25-00-00-991-033 Fig. 824
25-00-00-991-034 Fig. 825
25-00-00-991-035 Fig. 826

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Page A817
Feb 01/08

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3. __________
Job Set-up
Subtask 25-00-00-861-082

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-010-083
B. Get Access
(1) Open the related cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Put the ACCESS PLATFORM 2M (6 FT) in position.
4. Procedure
_________
Subtask 25-00-00-910-052
A. General Information
NOTE : The repair of decompression panel flanges and floor panel are not
____
includet in this procedure.
(1) For the repair of the decompression panel flange:

- (Ref. TASK 25-00-00-340-003)
(2) For the protection procedure of the cargo compartment linings

(S-glass protection patch on the view side):
(Ref. Fig. 822/TASK 25-00-00-991-048)

and
- (Ref. TASK 25-00-00-340-029).
(3) For the repair of floor panel:

R - (Ref. ASRM 53-02-00-201).
Subtask 25-00-00-210-056
B. General Procedure
NOTE : Dents that have crushed honeycomb and delamination, but no cracks
____
in the skin of the lining panel are not considered as a damage.
But, if these dents are located at the panel edge filler area,
they should then be considered as a damage to the edge.

EFF :

ALL 25-00-00

Page A818
Feb 01/08

IAC
CC Honeycomb Linings, Protection Patch - General Information
R Figure 822/TASK 25-00-00-991-048

EFF :

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Page A819
Nov 01/07

IAC
(1) Identify the damage type.
R (Ref. Fig. 823/TASK 25-00-00-991-027)
(a) Damage to the edge(s).

R (Ref. Fig. 824/TASK 25-00-00-991-033)
(b) Damage through the panel.

R (Ref. Fig. 825/TASK 25-00-00-991-034)
(c) Damage not through the panel.

R (Ref. Fig. 826/TASK 25-00-00-991-035)
(2) Measure the damaged area.

L: Length of the damage (biggest dimension)
W: Width of the damage
D: Diameter of the damage
(3) Select the appropriate repair method.

R (Ref. Fig. 823/TASK 25-00-00-991-027)
(a) Do the repair within 100 flight hours if the damage not through
has:
- a maximum diameter of 30 mm (1.18 in.)
or
- a maximum length of 200 mm (7.87 in.) and a maximum width of 25
mm (0.98 in.).
(b) Do the repair immediately if:

- the damage goes through the panel.
- the edge(s) is damaged.
- the dimension(s) are more than the limits for the repair within
100 flight hours.
NOTE : Repair of dents (without cracks) in the skin of the view

____
side of the lining panel is not required, except in .
If the area of the edge filler is damaged it is classified
as a damage to the edge.
(c) The total damaged area of a lining panel must be less than 25% of
its surface.
(d) If the damage is more than the permitted limits, replace the
panel (Ref. TASK 25-00-00-340-019).

EFF :

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Page A820
Nov 01/07

IAC
General Damage Limits and Repair Identification Chart
R Figure 823/TASK 25-00-00-991-027

EFF :

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Page A821
Nov 01/07

IAC
CC Honeycomb Linings - Example of Edge Damage
R Figure 824/TASK 25-00-00-991-033

EFF :

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Page A822
Nov 01/07

IAC
CC Honeycomb Linings - Example of Damage Through
R Figure 825/TASK 25-00-00-991-034

EFF :

ALL 25-00-00

Page A823
Nov 01/07

IAC
CC Honeycomb Linings - Example of Damage Not Through
R Figure 826/TASK 25-00-00-991-035

EFF :

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Page A824
Nov 01/07

IAC
Subtask 25-00-00-020-085
C. Removal of the Damaged Lining(s)
(1) Remove the damaged linings if necessary for the selected repair
procedure.
(a) FWD cargo compartment:

- (Ref. TASK 25-54-11-000-001)
- (Ref. TASK 25-54-12-000-001)
- (Ref. TASK 25-54-12-000-002)
- (Ref. TASK 25-54-12-000-003)
(b) AFT cargo compartment:

- (Ref. TASK 25-55-11-000-001)
- (Ref. TASK 25-55-11-000-002)
- (Ref. TASK 25-55-11-000-003)
- (Ref. TASK 25-55-12-000-001)
- (Ref. TASK 25-55-12-000-002)
- (Ref. TASK 25-55-12-000-003)
Subtask 25-00-00-210-064
D. Do an inspection of the component interface and/or the adjacent area.
(1) Examine the support struts behind the removed linings and replace
them if necessary:
(a) FWD cargo compartment

- (Ref. ASRM 532300)
(b) AFT cargo compartment

- (Ref. TASK 53-43-11-000-001)
- (Ref. TASK 53-43-11-400-001)
- (Ref. ASRM 534300)
(2) Make sure that all the equipment components are not damaged and in
correct condition.

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Page A825
Nov 01/07
R
IAC
Subtask 25-00-00-340-097
E. Repair of the Damaged Lining(s)
(1) Do the repair of the damaged lining(s) as described in the tasks that
follow:
- Filler Repair Method (Damage Not Through) - All Cargo Compartment

(Ref. TASK 25-00-00-340-004)
- Patch and Filler Repair Method (Damage Not Through) - All Cargo
(Ref. TASK 25-00-00-340-005)
- Speed Patches (on Both Sides) Repair Method (Damage Through) - All
(Ref. TASK 25-00-00-340-008)
- Speed Patches (on View Side) Repair Method (Damage Through) - All
Cargo Compartment Linings with Honeycomb Core, but not Ceiling
Panels
(Ref. TASK 25-00-00-340-015)
- Patches and Filler Repair Method (Damage Through) - All Cargo

(Ref. TASK 25-00-00-340-020)
- Speed Patch Repair Method (Damage not Through) - All Cargo

Compartment Lining with Honeycomb Core
(Ref. TASK 25-00-00-340-021)
- Speed Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core, but not Ceiling Panels
(Ref. TASK 25-00-00-340-022)
- Patches, Filler and Rivets Repair Method (Damage Through) - All

(Ref. TASK 25-00-00-340-023)
- Speed Patches and Filler Repair Method (Damage not Through) - All
(Ref. TASK 25-00-00-340-025)
- Stainless Steel-Patch Repair Method (Damage not Through) - All

(Ref. TASK 25-00-00-340-026)

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Page A826
Nov 01/07
R
IAC
- Speed Patch and Filler to the Edge Repair Method (Damage Not
Through from the Edge) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-00-00-340-028)
Subtask 25-00-00-420-083
F. Installation of the Repaired Lining(s) if they are removed to do the

Repair Procedure.
(1) Install the repaired linings
(a) FWD cargo compartment:

- (Ref. TASK 25-54-11-400-001)
- (Ref. TASK 25-54-12-400-001)
- (Ref. TASK 25-54-12-400-002)
- (Ref. TASK 25-54-12-400-003)
(b) AFT cargo compartment:

- (Ref. TASK 25-55-11-400-001)
- (Ref. TASK 25-55-11-400-002)
- (Ref. TASK 25-55-11-400-003)
- (Ref. TASK 25-55-12-400-001)
- (Ref. TASK 25-55-12-400-002)
- (Ref. TASK 25-55-12-400-003)
Subtask 25-00-00-918-050
G. Put the aircraft back to its initial configuration.
(1) If necessary, install new placards on the repaired linings (Ref. TASK
11-00-00-400-007) and
- FWD cargo compartment (Ref. AMM 11-35-25 P.Block 001)
- AFT cargo compartment (Ref. AMM 11-36-25 P.Block 001)
5. Close-up
________
Subtask 25-00-00-410-077
A. Close Access
items.
(2) Remove the access platform(s).
(3) Close the cargo compartment door (Ref. TASK 52-30-00-860-002).

EFF :

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Page A827
Nov 01/07
R
IAC
Subtask 25-00-00-862-080

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page A828
Nov 01/07
R
IAC
TASK 25-00-00-340-003
Repair to the Flanges of the Cargo-Compartment Decompression Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 PLATE - PRESSURE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific prefabricated molding block
No specific waxed paper
Material No. 05-007 USA MIL-C-9084 TYPE VIII B CLASS 2,
GLASSCLOTH, EPOXY LAMINATES (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 08-005 USA L-T-100 TYPE I
SEALING TAPE OBSOLETE-USE 08-005A ,B,C,
(Ref. 20-31-00)
Material No. 08-060 USA MIL-T-4053
TAPE, PRESSURE SENSITIVE,GLASSCLOTH (Ref. 20-31-00)

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Page A829
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Compartment
25-68-41-960-001 Replacement of the Decompression Panels
R 25-00-00-991-007 Fig. 827
3. __________
Job Set-up
Subtask 25-00-00-861-058

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-010-057
B. Get Access
(1) Open the applicable cargo compartment door (Ref. TASK 52-30-00-860-
001).
(2) Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the
AFT cargo-compartment door. (3)
(3) Put the WARNING NOTICE on the control panel of the FWD cargo loading
system to tell persons not to use it.

EFF :

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Page A830
Nov 01/07

IAC
Subtask 25-00-00-020-069
C. Remove the applicable Panels in the Cargo Compartments
(1) Remove the FWD cargo-compartment partition at FR24 (Ref. TASK 25-54-
11-000-001).
(2) Remove the ceiling panels in the FWD cargo compartment (Ref. TASK 25-
54-12-000-002).
(3) Remove the ceiling panels in the AFT cargo compartment (Ref. TASK 25-
55-12-000-002).
(4) Remove the decompression panels (Ref. TASK 25-68-41-960-001).
4. Procedure
_________
Subtask 25-00-00-350-063
A. Do the Repair
R (Ref. Fig. 827/TASK 25-00-00-991-007)

_______
MATERIAL/S.

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Remove the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-005) from
the back of the flange that is damaged.

EFF :

ALL 25-00-00

Page A831
Nov 01/07

IAC
Repair to a Decompression Panel
R Figure 827/TASK 25-00-00-991-007

EFF :

ALL 25-00-00

Page A832
Nov 01/07

IAC
(2) Remove the unwanted material from the flange that is damaged.
(3) Chamfer the edges of the damage with a emery cloth, grade 80-120 .
(4) Clean the area of the repair with CLEANING AGENTS (Material No. 11-
010).
(5) Cut 3 layers of SPECIAL MATERIALS (Material No. 05-007) to the

correct size.
(6) Put a prefabricated molding block in position, to support the repair.
(7) Prepare the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001).
NOTE : Refer to the manufacturers instructions for the correct

____
procedure.
(8) Put a sheet of waxed paper on the molding block.
(9) Do the repair:
(a) Put the first layer of SPECIAL MATERIALS (Material No. 05-007) on
the repair.
(b) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) to the
glass cloth.
(c) Put the second layer of SPECIAL MATERIALS (Material No. 05-007)
on the repair.
glass cloth.
(e) Put the third layer of SPECIAL MATERIALS (Material No. 05-007) on
the repair.
glass cloth.
(g) Put a sheet of waxed paper over the repair.
(h) Put a PLATE - PRESSURE on the repair
NOTE : If available you can use vacuum equipment 22 in.Hg

____
(745.0058 hPa) instead of a pressure plate.

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Page A833
Nov 01/07
R
IAC
(i) Remove the unwanted resin.
NOTE : Refer to the manufacturers instructions for the curing

____
times.
(10) Make sure the thickness of the repair is not more than 0.8 mm (0.0314
in.).
(11) If necessary, correct the thickness with a emery cloth, grade 80-120
.
(12) If necessary, cut the repair to the correct shape (ref. detail A).
rear side of the repair.
rear side of the repair.
5. Close-up
________
Subtask 25-00-00-420-058
A. Install the applicable Panels in the cargo compartments
(1) Install the decompression panels (Ref. TASK 25-68-41-960-001).
(2) Install the FWD cargo-compartment partition at FR24 (Ref. TASK 25-54-
11-000-001).
(3) Install the ceiling panels in the FWD cargo compartment (Ref. TASK
25-54-12-000-002).
(4) Install the ceiling panels in the AFT cargo compartment (Ref. TASK
25-55-12-000-002).
Subtask 25-00-00-410-054
B. Close Access
items.

EFF :

ALL 25-00-00

Page A834
Nov 01/07
R
IAC
Subtask 25-00-00-862-059

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-00-00

Page A835
Nov 01/07
R
IAC
TASK 25-00-00-340-004
Filler Repair Method (Damage not Through) - All Cargo Compartment Linings with
Honeycomb Core
1. __________________
Reason for the Job
Refer to the AMM task 25-00-00-200-001
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-115C D DAN 1282
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-00-00-200-001 Cargo Compartment Linings with Honeycomb Core -

General Repair/Protection Information
R 25-00-00-991-038 Fig. 828
3. __________
Job Set-up
Subtask 25-00-00-010-058
A. Get Access
(Ref. TASK 25-00-00-200-001)

EFF :

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Page A836
Nov 01/07

IAC
4. Procedure
_________
Subtask 25-00-00-220-063
A. Identify the Damage Limits (Ref. TASK 25-00-00-200-001)
(1) If the length of a damaged area is more than 25 mm (0.98 in.):

- the minimum distance to another damaged area or repaired area in
the same panel is 50 mm (1.97 in.)
- If the distance to another damaged area is less than 50 mm (1.97
in.), both damaged areas should be considered as a single damage.
Subtask 25-00-00-340-055
B. Repair of the Core and/or Edge of the Cargo Compartment Lining with
Filler
R (Ref. Fig. 828/TASK 25-00-00-991-038)
(1) Remove the damaged material from the lining panel.
(2) Deburr the edges with emery cloth, grade 80-120

_______
_______
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(3) Clean the area with CLEANING AGENTS (Material No. 11-010) and a

EFF :

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Page A837
Nov 01/07

IAC
CC Honeycomb Linings, Filler - Damage Not Through
R Figure 828/TASK 25-00-00-991-038

EFF :

ALL 25-00-00

Page A838
Nov 01/07

IAC
(4) Fill the
or
or
or
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115C)

____
(5) Make the cured repaired area smooth with emery cloth, grade 80-120
5. Close-up
________
Subtask 25-00-00-410-063
A. Close Access
(Ref. TASK 25-00-00-200-001)

EFF :

ALL 25-00-00

Page A839
Nov 01/07
R
IAC
TASK 25-00-00-340-005
Patch and Filler Repair Method (Damage not Through) - All Cargo Compartment
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-075 D WA-10016
QUICK SETTING EPOXY ADHESIVE KIT (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 25-00-00-991-036 Fig. 829

EFF :

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Page A840
Nov 01/07

IAC
3. __________
Job Set-up
Subtask 25-00-00-010-060
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-062

(2) Select the appropriate repair kit.

or
or
|------------------------------------|---------------------------------------|
| Mat.-No.: | Damage length: | Damage width: |
|------------------------------------|---------------------------------------|
|08-075(Akro Fireguard Patch, small) | 50.8 mm (2.0 in.) | 50.8 mm (2.0 in.) |
|------------------------------------|---------------------------------------|
|08-076(Akro Fireguard Patch, medium)| 50.8 mm (2.0 in.) | 152 mm (6.0 in.) |
|------------------------------------|---------------------------------------|
|08-077(Akro Fireguard Patch, large) | 152 mm (6.0 in.) | 152 mm (6.0 in.) |
|------------------------------------|---------------------------------------|
NOTE : The repair patch must overlap the damaged area 25.4 mm (1.00
____
in.) minimum in all directions
Subtask 25-00-00-340-057
B. Repair of Cargo Compartment Lining(s) with Patch and Filler.
R (Ref. Fig. 829/TASK 25-00-00-991-036)

Use
or

EFF :

ALL 25-00-00

Page A841
Nov 01/07

IAC
CC Honeycomb Linings, Filler and Patches (AKRO 300) - Damage Not Through
R Figure 829/TASK 25-00-00-991-036

EFF :

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Page A842
Nov 01/07

IAC
or
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-077).
NOTE : If the damage exceeds the dimension of the biggest repair patch,
____
it is allowed to overlap patches in one direction only.
Make sure that the minimum overlap width is 6.4 mm (0.25 in.).
(1) Carefully remove the damaged material from the lining panel.
(2) If necessary remove a portion of the layers of Tedlar film from the
repair area at least as large as the used patch(es).
NOTE : The lining panel has a Tedlar film if the resin below the
____
white film is of a different color.
(3) Smooth the repair area with emery cloth, grade 80-120 and make sure
that all the gloss finish is
removed.
(4) Remove the grit and dust from the repair area with the towel supplied
in the repair kit(s).

_______
_______
AND 15 MINUTES.
HEAT.

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Page A843
Nov 01/07
R
IAC
(6) Fill the
or
or
or
it into the prepared area.
(7) Perform the further work-steps necessary to complete the repair

according to the manufacturers instructions delivered with the
repair kit(s).
(8) Make sure that:

- the repair patch(es) overlap the damaged area 25.4 mm (1.00 in.)
minimum in all directions
- the reinforcement scrim(s) overlap the repair patch(es) 25.4 mm
(1.00 in.) minimum in all directions.
5. Close-up
________
Subtask 25-00-00-410-056
A. Close Access
(Ref. TASK 25-00-00-200-001)

EFF :

ALL 25-00-00

Page A844
Nov 01/07
R
IAC
TASK 25-00-00-340-008
Speed Patches (on Both Sides) Repair Method (Damage Through) - All Cargo
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific emery cloth grade 80-120.

No specific GILLPATCH III
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-039 Fig. 830
3. __________
Job Set-up
Subtask 25-00-00-010-061
A. Get Access
(Ref. TASK 25-00-00-200-001).
4. Procedure
_________
Subtask 25-00-00-220-061
(1) Type of repair patch:

- GILLPATCH III

EFF :

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Page A845
Feb 01/08
R
IAC
Subtask 25-00-00-340-061
B. Do the Repair

_______
DO NOT SMOKE.
(Ref. Fig. 830/TASK 25-00-00-991-039)
(1) Remove the damaged material from the lining.
(2) Rework the contour of the damaged area in order to get a regular
shape.
NOTE : This will let you to cut and install the inlay patch
____
correctly.
(3) Remove the rough edges with emery cloth, grade 80-120.
(4) Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint
free cotton cloth MISCELLANEOUS (Material No. 19-003)
(5) Cut two repair patches (1) and (3) to the applicable dimensions.
NOTE : The repair patches must be 38 mm (1.5 in.) larger than the
____
damaged area in all directions.
NOTE : Do not use the patch to overlap another repair.

____
R NOTE : If the lining panel has a aluminium or titanium cover sheet

____
R installed, the repair patch on the view side of the panel
R should not overlap the cover sheet.
(6) Deburr the edges of the two repair patches with emery cloth grade 80-
120..

EFF :

ALL 25-00-00

Page A846
Feb 01/08

IAC
CC Honeycomb Linings, Three Patches - Damage Through
R Figure 830/TASK 25-00-00-991-039

EFF :

ALL 25-00-00

Page A847
Nov 01/07

IAC
(7) Remove the protective backing from the repair patch (1).
(8) Put the patch (1) over the damaged area on the rear side of the panel
and push it in position.
(9) Cut an inlay patch (2) to the dimension of the damaged area.
(10) Remove the protective backing from the inlay patch (2).
(11) From the view (cargo compartment) side of the panel:
(a) Bond the inlay patch (2) onto the adhesive side of the rear side
patch (1)
(b) Make sure that patch (2) fully covers the adhesive side of the
rear side patch (1).
(13) Put the repair patch (3) over the damaged area on the view side of
the panel and push it in position.
5. Close-up
________
Subtask 25-00-00-410-057
A. Close Access
(Ref. TASK 25-00-00-200-001)

EFF :

ALL 25-00-00

Page A848
Nov 01/07
R
IAC
TASK 25-00-00-340-015
Speed Patches (on View Side) Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core, but not Ceiling Panels
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AKRO FIREGUARD (AF 800 SERIES) <<CNSM 08114>>
REPAIR PATCH INTURNESCENT SELF ADHESIVE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-043 Fig. 831
3. __________
Job Set-up
Subtask 25-00-00-010-078
A. Get Access
(Ref. TASK 25-00-00-200-001).

EFF :

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Page A849
May 01/08

IAC
Subtask 25-00-00-220-064
B. Identify the Damage Limits (Ref. TASK 25-00-00-200-001)

or
R - AKRO FIREGUARD (AF 800 SERIES) CNSM 08114
4. Procedure
_________
Subtask 25-00-00-340-076
R A. Repair of the Panel with Repair Patch BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-114A)

_______
DO NOT SMOKE.
(Ref. Fig. 831/TASK 25-00-00-991-043)
(1) Carefully remove the damaged material from the lining.
R (2) Remove the rough edges with an emery cloth, grade 80-120.
R (3) Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint
R free cotton cloth MISCELLANEOUS (Material No. 19-003).
(4) Do an inspection of the component interface and/or the adjacent area.
NOTE : Make sure that all components behind the lining you will
____
repair are not damaged.
(5) Cut two repair patches to the applicable dimensions.
NOTE : The repair patch (1) must be 38 mm (1.5 in.) larger than the
____
NOTE : The repair patch (2) must be 50 mm (2.0 in.) larger than
____
repair patch (1) in all directions.

EFF :

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Page A850
May 01/08

IAC
CC Honeycomb Linings, Two Patches - Damage Through
R Figure 831/TASK 25-00-00-991-043

EFF :

ALL 25-00-00

Page A851
Nov 01/07

IAC
R NOTE : Do not use the patch to overlap another repair.
____
R (6) Deburr the edges of the two repair patches with an emery cloth grade
80-120..
(8) Put the patch (1) over the damaged area and push it in position.
(10) Put the repair patch (2) over the patch (1) and push it in position.
5. Close-up
________
Subtask 25-00-00-410-073
A. Close Access
(Ref. TASK 25-00-00-200-001)

EFF :

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Page A852
May 01/08

IAC
TASK 25-00-00-340-019
Replacement of Cargo Compartment Ceiling Panel, Side Wall Panel and Partition
Panel
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 KNIFE - SHARP
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FILLER FOR CORE AND EDGE (2 PARTS) (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SIL 25-097

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3. __________
Job Set-up
Subtask 25-00-00-010-082
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-340-088-A
A. Replacement
(1) Remove all anchor-nuts, clip-nuts and other items from the damaged
panel.

_______
CAUTION : MAKE SURE THAT THE THICKNESS OF THE NEW PANEL IS THE SAME
_______
AS THE THICKNESS OF THE REMOVED PANEL. IF IT IS NOT THE
SAME, THERE WILL NOT BE SUFFICIENT FIRE-PROTECTION IN THE
CARGO COMPARTMENT.
(2) Cut the semi-finished replacement material (according to the (Ref.

R SIL 25-097)) with a CUTTER - THIN BLADE or a KNIFE - SHARP to the
necessary dimension.
(3) Smooth and deburr the edges with emery cloth, 80-120 grade .
(4) Use the removed panel as a template and transfer all the holes from
the removed panel to the replacement panel.
(5) Drill and deburr the holes.

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(6) Remove the honeycomb-core to a minimum depth of 6 mm (0.24 in.) from
along the edges you have cut.
_______
AND 15 MINUTES.
HEAT.

_______
(7) Clean the replacement panel with CLEANING AGENTS (Material No. 11-
003).
_______
AND 15 MINUTES.
HEAT.

_______
(8) Apply filler STRUCTURE PAINTS (Material No. 16-053) into the edges
and let the filler harden.
(9) Smooth and deburr the edges with emery cloth, 80-120 grade .

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(10) Install all the removed anchor-nuts, clip-nuts and other items to the
replacement panel.
5. Close-up
________
Subtask 25-00-00-410-076
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-020
Patches and Filler Repair Method (Damage Through) - All Cargo Compartment
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 25-00-00-991-040 Fig. 832

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3. __________
Job Set-up
Subtask 25-00-00-010-092
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-065
(1) Select the appropriate repair kit.

or
or
|------------------------------------|---------------------------------------|
| Mat.-No.: | Damage length: | Damage width: |
|------------------------------------|---------------------------------------|
|08-075(Akro Fireguard Patch, small) | 50.8 mm (2.0 in.) | 50.8 mm (2.0 in.) |
|------------------------------------|---------------------------------------|
|08-076(Akro Fireguard Patch, medium)| 50.8 mm (2.0 in.) | 152 mm (6.0 in.) |
|------------------------------------|---------------------------------------|
|08-077(Akro Fireguard Patch, large) | 152 mm (6.0 in.) | 152 mm (6.0 in.) |
|------------------------------------|---------------------------------------|
NOTE : The repair patch must overlap the damaged area 25.4 mm (1.00
____
in.) minimum in all directions
Subtask 25-00-00-340-089
B. Repair of Cargo Compartment Lining(s) with Patches and Filler

(Ref. Fig. 832/TASK 25-00-00-991-040)
R NOTE : It is not allowed to overlap patches.

____
R NOTE : If the lining panel has a aluminium or titanium cover sheet

____
R installed, the repair patch on the view side of the panel should
R not overlap the cover sheet.
(1) Carefully remove the damaged material from the lining panel.
(2) If necessary remove a portion of the layers of TELDAR film from the
repair area at least as large as the used patches.
NOTE : The lining panel has a TELDAR film if the resin below the
____
white film is of a different color.

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CC Honeycomb Linings, Filler and Patches (AKRO 300) - Damage Through
R Figure 832/TASK 25-00-00-991-040

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(3) Smooth the repair area with emery cloth, grade 80-120 and make sure
that all the gloss finish is
removed.
(4) Remove the grit and dust from the repair area with the towel supplied
in the repair kit(s).

_______
_______
AND 15 MINUTES.
HEAT.
(6) Install the repair patch

or
or
- BONDING AND ADHESIVE COMPOUNDS (Material No. 08-077).
(a) Install the repair patch on one side of the damaged panel.
(b) Perform the further work-steps necessary to complete the repair

repair kit.
(c) Make sure that:

- the repair patch overlap the damaged area 25.4 mm (1.00 in.)
- the reinforcement scrim overlap the repair patch 25.4 mm (1.00
in.) minimum in all directions.

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(d) Fill the
or
or
or

____
(e) Install the repair patch on the other side of the damaged panel.
(f) Perform the further work-steps necessary to complete the repair

repair kit.
(g) Make sure that:

- the repair patch overlap the damaged area 25.4 mm (1.00 in.)
- the reinforcement scrim overlap the repair patch 25.4 mm (1.00
in.) minimum in all directions.
5. Close-up
________
Subtask 25-00-00-410-086
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-021
Speed Patch Repair Method (Damage not Through) - All Cargo Compartment Linings
with Honeycomb Core
1. __________________
Reason for the Job
2. ______________________
R A. Fixtures, Tools, Test and Support Equipment
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R No specific 1 GUN - RIVET
R B. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific heat blanket
R No specific AKRO FIREGUARD (800 Series) <<CNSM 08114>>
Material No. 08-066 D DAN 319, DAN 1202
ACRYLIC PRESSURE SENSITIVE ADHESIVE FILM
(Ref. 20-31-00)
Material No. 08-083
RAPID HOT-MELT PATCH (Ref. 20-31-00)
REPAIR PATCH SELF ADHESIVE (Ref. 20-31-00)
REPAIR PATCH SELF ADHESIVE (Ref. 20-31-00)
R Material No. 08-114 AIB AIMS 08-07-001
R REPAIR PATCH INTURNESCENT SELF ADHESIVE
R (Ref. 20-31-00)
(Ref. 20-31-00)

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R C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-041 Fig. 833
3. __________
Job Set-up
Subtask 25-00-00-010-085
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-056

(2) Types of repair patch

R - AKRO FIREGUARD (800 Series) CNSM 08114
- GILLFAB 1367A-013 and BONDING AND ADHESIVE COMPOUNDS (Material No.
08-066)
Subtask 25-00-00-340-090
R B. Repair of the Panel with Repair Patch BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-114A)
_______
MATERIAL.

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_______
DO NOT SMOKE.
(Ref. Fig. 833/TASK 25-00-00-991-041)

____
(1) Remove the damaged area from the panel.
(2) Smooth and deburr the repair with emery cloth grade 80-120.
(4) Make sure that the repair area is dry.
(5) Cut a patch to the applicable dimensions.
NOTE : The repair patch must be 38 mm (1.5 in.) larger than the
____
R damaged area in all directions. It is not allowed to overlap
R patches.
R
(6) Deburr the edges of the patch with emery cloth grade 80-120.
(7) Remove the protective backing from the repair patch if necessary.

____
(8) Put the patch over the damaged area and push it into position.
R NOTE : The repair patch must be 38 mm (1.5 in.) larger than the
____
R damaged area in all directions.
(9) For Isovolta RHM Patch BONDING AND ADHESIVE COMPOUNDS (Material No.
08-083) only:
(a) Use a heat blanket between 100 DEG.C (212 DEG.F) and 110 DEG.C
(230 DEG.F)
with a soft force to bond the repair patch to the panel.

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CC Honeycomb Linings, Patch - Damage Not Through
Figure 833/TASK 25-00-00-991-041

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R (10) FOR AKRO FIREGUARD (AF 800 SERIES) BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-114) only:
R (a) Transfer/drill the holes from the repair patch to top layer of
R the panel.
R (b) Install the steel blind with a GUN - RIVET rivets (part of the
R repair Kit).
5. Close-up
________
Subtask 25-00-00-410-079
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-022
Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment
Linings with Honeycomb Core, but not Ceiling Panels
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific GILLFAB 1367A-013
No specific GILLFAB 1367P-013
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-037 Fig. 834
3. __________
Job Set-up
Subtask 25-00-00-010-086
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-057

- GILLFAB 1367P-013
- GILLFAB 1367P-013 and double side adhesive tape BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-066)
- GILLFAB 1367A-013 and double side adhesive tape BONDING AND
Subtask 25-00-00-340-091
B. Do the Repair
_______
MATERIAL.

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_______
DO NOT SMOKE.
(Ref. Fig. 834/TASK 25-00-00-991-037)

____
a lint free cotton cloth MISCELLANEOUS (Material No. 19-003)
____
NOTE : The overlap of patches is not allowed.

____
(6) Deburr the edges of the patch with emery cloth grade 80-120..
(7) Remove the protective backing from the repair patch.

____
(8) Put the patch over the damaged area on the rear side and push it into
position.
(9) Fill the

or
or
or

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CC Honeycomb Linings, Filler/Patch - Damage Through
Figure 834/TASK 25-00-00-991-037

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Page A870
May 01/08
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it into the prepared area.

____
(11) Cut another patch to the applicable dimensions.
____

____
(12) Deburr the edges of the patch with emery cloth grade 80-120..
(13) Remove the protective backing from the repair patch.

____
(14) Put the patch over the damaged area on the view side of the panel and
push it into position.
5. Close-up
________
Subtask 25-00-00-410-080
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-023
Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 GUN - FASTENER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific heat blanket
No specific CRES rivets (NAS 1919 C 04 S 06 U)
No specific CRES rivets (NAS 1919 C 04 S 07 U)
No specific Monel Rivet (NAS 1919 M 04 S 06 U)
No specific Monel Rivet (NAS 1919 M 04 S 07 U)
No specific 3.3 mm (0.128 in.) to 3.5 mm (0.137 in.) drill.
Material No. 08-083
RAPID HOT-MELT PATCH (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-045 Fig. 835
3. __________
Job Set-up
Subtask 25-00-00-010-087
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-058

Subtask 25-00-00-340-092
B. Do the Repair
_______
MATERIAL.

_______
DO NOT SMOKE.
(Ref. Fig. 835/TASK 25-00-00-991-045)
(1) Remove the damaged material from the panel.

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CC Honeycomb Linings, Patch/Rivets - Damage Through
Figure 835/TASK 25-00-00-991-045

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a lint free cotton cloth MISCELLANEOUS (Material No. 19-003)
(5) Cut two patches BONDING AND ADHESIVE COMPOUNDS (Material No. 08-083)
to the applicable dimensions.
NOTE : The repair patches must be 38 mm (1.5 in.) larger than the
____

____
NOTE : If the lining panel has a aluminium or titanium cover sheet

____
installed, the repair patch on the view side of the panel
should not overlap the cover sheet.
(6) Deburr the edges of the patches with emery cloth grade 80-120.
(7) Use a heat blanket between 100 DEG.C (212.00 DEG. F) and 110 DEG.C
(230.00 DEG.F) with a soft force to bond the first repair patch to
the rear side of the panel.
(8) Fill the

or
or
or

____
(9) Use a heat blanket between 100 DEG.C (212 DEG.F) and 110 DEG.C (230
DEG.F) with a soft force to bond the second repair patch to the view
(cargo compartment) side of the panel.
(10) From the view (cargo compartment) side of the panel:
(a) Drill holes along the edges of the patch, through the entire
patch/panel/patch assembly, regularly spaced with a 3.3 mm (0.128
in.) to 3.5 mm (0.137 in.) drill..

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NOTE : The distance to the edges should not be less than 15 mm
____
(0.5 in.).
NOTE : The distance between the holes should not be more than 100
____
mm (3.8 in.).
(11) Install the rivets from the view (cargo compartment) side of the
panel with the necessary rivet length.
NOTE : In order to select the correct length for the rivets refer to
____
the thickness of the panel with the patches.
(a) Install the rivets:

- Monel Rivet (NAS 1919 M 04 S 06 U)
or
- Monel Rivet (NAS 1919 M 04 S 07 U)
or
- CRES rivets (NAS 1919 C 04 S 06 U)
or
- CRES rivets (NAS 1919 C 04 S 07 U)
with the GUN - FASTENER
5. Close-up
________
Subtask 25-00-00-410-081
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-025
Speed Patches and Filler Repair Method (Damage not Through) - All Cargo
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific GILLFAB 1367P-013
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-044 Fig. 836

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3. __________
Job Set-up
Subtask 25-00-00-010-089
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-059


- GILLFAB 1367P-013 and double side adhesive tape BONDING AND
- GILLFAB 1367P-013
- GILLPATCH III
Subtask 25-00-00-340-094
B. Do the Repair
_______
MATERIAL.

_______
DO NOT SMOKE.
(Ref. Fig. 836/TASK 25-00-00-991-044)

____

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CC Honeycomb Linings, Filler/Patch - Damage Not Through
Figure 836/TASK 25-00-00-991-044

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May 01/08
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a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003)
____
(7) Fill the

or
or
or

____
(9) Remove the protective backing from the patch.

____
5. Close-up
________
Subtask 25-00-00-410-083
A. Close Access
(Ref. TASK 25-00-00-200-001)

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May 01/08
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TASK 25-00-00-340-026
Stainless Steel-Patch Repair Method (Damage not Through) - All Cargo

1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific sheet of Stainless Steel 0.6 mm (0.024 in.) to 2 mm
(0.08 in.)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-027 Fig. 823
25-00-00-991-042 Fig. 837

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3. __________
Job Set-up
Subtask 25-00-00-010-090
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-060

in.), both damaged areas must be considered as a single damage.
(2) Types of repair patch:
(a) You can use the subsequent repair patches to do the repair.
- a sheet of Stainless Steel 0.6 mm (0.024 in.) to 2 mm (0.08
in.)
with
or
or
Subtask 25-00-00-340-095
B. Do the Repair
_______
MATERIAL.

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_______
DO NOT SMOKE.
(Ref. Fig. 837/TASK 25-00-00-991-042)

____
a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003)
____
NOTE : The overlap of patches is not permitted

____
(7) Apply:
- or BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001)
- or BONDING AND ADHESIVE COMPOUNDS (Material No. 08-066)
on one side of the repair patch.
(8) Put the repair patch over the damaged area and push it into position.
(9) Let the repair dry.

____
(10) Follow the curing recommendations of the selected adhesive.

(Ref. Fig. 823/TASK 25-00-00-991-027)

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CC Honeycomb Linings, Stainless Steel Patch - Damage Not Through
Figure 837/TASK 25-00-00-991-042

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5. Close-up
________
Subtask 25-00-00-410-084
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-028
Speed Patch and Filler to the Edge Repair Method (Damage Not Through from the
Edge) - All Cargo Compartment Linings with Honeycomb Core
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-00-00-991-046 Fig. 838

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3. __________
Job Set-up
Subtask 25-00-00-010-093
A. Get Access
(Ref. TASK 25-00-00-200-001)
4. Procedure
_________
Subtask 25-00-00-220-066

in.), both damaged areas must be considered as a single damage.

- GILLPATCH III
Subtask 25-00-00-340-099
B. Do the Repair
_______
MATERIAL.

_______
DO NOT SMOKE.
(Ref. Fig. 838/TASK 25-00-00-991-046)

____
(1) Remove the damaged material from the core and the edge of the lining
panel.

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CC Honeycomb Linings, Patch and Filler - Damage on the Edge not through the
Panel
Figure 838/TASK 25-00-00-991-046

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May 01/08
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(2) Make smooth and deburr the edges of the repair with a emery cloth
grade 80-120.
____
(6) Deburr the edges of the patch with a emery cloth grade 80-120.
(8) Remove the protective foil from the patch.

____
(10) Fill the

or
or
or

____
NOTE : The quantity of filler used must ensure a minimum width of 10

____
mm (0.4 in) from the edge.
(11) Make the edge of the cured repaired area smooth with a emery cloth
grade 80-120.
5. Close-up
________
Subtask 25-00-00-410-087
A. Close Access
(Ref. TASK 25-00-00-200-001)

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TASK 25-00-00-340-029
Protection of Cargo Compartment Linings with S-Glass Patch - All Cargo

1. __________________
Reason for the Job
This task gives a procedure to bond a protection patch (S-glass layer) on

the view side of the cargo compartment sidewalls, ceiling and partition
panels to make them stronger.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific S-Glass layer assembly D2557651900200

No specific S-Glass layer D2557651900000
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-00-00-340-004 Filler Repair Method (Damage not Through) - All Cargo
FR24
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34
Compartment
Compartment
25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34
Compartment
Compartment
FR47
Compartment -FR47/FR59
FR65

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

AMM 11-35-25 P.Block 001
AMM 11-36-25 P.Block 001
SIL 25-097
R 25-00-00-991-011 Fig. 839
R 25-00-00-991-049 Fig. 840
3. __________
Job Set-up
Subtask 25-00-00-861-088

(Ref. TASK 24-42-00-861-001).
Subtask 25-00-00-010-096
B. Get Access
(1) Open the related cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Put the ACCESS PLATFORM 2M (6 FT) in position.
Subtask 25-00-00-020-086
C. Removal of the Related Lining(s)
NOTE : This is only necessary if you will do the procedure given in para
____
4. in the workshop.
(1) Remove the lining(s) as necessary to install a protection patch.
(a) Forward cargo compartment:

- (Ref. TASK 25-54-11-000-001)
- (Ref. TASK 25-54-12-000-001)
- (Ref. TASK 25-54-12-000-002)
- (Ref. TASK 25-54-12-000-003)

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(b) Aft cargo compartment:
- (Ref. TASK 25-55-11-000-001)
- (Ref. TASK 25-55-11-000-002)
- (Ref. TASK 25-55-11-000-003)
- (Ref. TASK 25-55-12-000-001)
- (Ref. TASK 25-55-12-000-002)
- (Ref. TASK 25-55-12-000-003)
Subtask 25-00-00-210-065
D. General Information
(1) Make sure the linings are clean and in the correct condition.
(a) If necessary do the repair (Ref. TASK 25-00-00-340-004).
(2) For material information (Ref. SIL 25-097).
(3) Select the related procedure A or B, see para. 4. of this task.
R (Ref. Fig. 839/TASK 25-00-00-991-011)
4. Procedure
_________
Subtask 25-00-00-340-101
A. Procedure A
- Installation of a Protection Patch (S-Glass Layer Assembly
D2557651900200) with Double Sided Adhesive Layer
R (Ref. Fig. 840/TASK 25-00-00-991-049)
NOTE : The weight of the lining will increase by 790 g (27.86 oz)
____
per 1 m2 (10.76 ft.2).
NOTE : Do not use the patch to overlap another protection patch.

____
(1) Cut a protection patch S-Glass layer assembly D2557651900200 to the

applicable dimensions.
(2) Transfer/drill all holes from the lining before you install the
protection patch.

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Repair Procedure Identification Chart
R Figure 839/TASK 25-00-00-991-011

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Page A894
Nov 01/07

IAC
CC Honeycomb Linings, Protection Patch
R Figure 840/TASK 25-00-00-991-049

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Page A895
Nov 01/07

IAC
(3) Clean the mating surface.

_______
DO NOT SMOKE.
(a) Clean the mating surface of the lining with CLEANING AGENTS
(4) Install the protection patch.
WARNING : MAKE SURE THAT THE PROTECTION PATCH DOES NOT TOUCH:
_______
- THE FASTENERS AND THE WASHERS
- THE FLANGES AND H-PROFILES
OF THE DECOMPRESSION PANEL.
IF THE PATCH TOUCHES THESE ITEMS, IT IS POSSIBLE THAT THE
DECOMPRESSION PANEL WILL NOT OPERATE CORRECTLY.
(a) At a corner of the protection patch, lift a small piece of the

protective backing.
(b) Carefully put the protection patch in position on the view side
of the lining.
(c) Make sure that all holes are aligned and that there is a
sufficient clearance to the adjacent components (e.g.
decompression panel).
NOTE : A later adjustment is not possible.

____
(d) Carefully hold the protection patch, remove the remaining

protective backing and put the the protection patch onto the
lining.
(e) Push the protection patch onto lining with a ROLLER - RUBBER.
NOTE : Move the roller from the center to the edges to avoid or
____
remove air bubbles.

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Page A896
Nov 01/07
R
IAC
(f) Make sure that all interface holes and cutouts are in the correct
position so that you can install the panel and/or the related
equipment.
Subtask 25-00-00-340-102
B. Procedure B
- Installation of a Protection Patch (S-Glass Layer D2557651900000) with
2 Component Adhesive
R (Ref. Fig. 840/TASK 25-00-00-991-049)
NOTE : The weight of the lining will increase by 690 g (24.33 oz) per 1
____
m2 (10.76 ft.2).
NOTE : Do not use the patch to overlap another protection patch.

____
(1) Cut a protection patch S-Glass layer D2557651900000 to the applicable

dimensions.
(2) Transfer/drill all holes from the lining before you install the
protection patch.
(3) Clean the mating surfaces.

_______
DO NOT SMOKE.
(a) Clean the mating surfaces of the lining and the protection patch
(4) Apply the adhesive.

_______

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Page A897
Nov 01/07

IAC
(a) Apply 200 g (7.05 oz) (fluid weight) of BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-001) per 1 m2 (10.76 ft.2) to the
mating surface of the protection patch with a SCRAPER - NON
METALLIC.
(5) Install the protection patch.
WARNING : MAKE SURE THAT THE PROTECTION PATCH DOES NOT TOUCH:
_______
- THE FASTENERS AND THE WASHERS
- THE FLANGES AND H-PROFILES
OF THE DECOMPRESSION PANEL.
IF THE PATCH TOUCHES THESE ITEMS, IT IS POSSIBLE THAT THE
DECOMPRESSION PANEL WILL NOT OPERATE CORRECTLY.
(a) Carefully put the protection patch in position on the view side
of the lining.
(b) Make sure that all holes are aligned and that there is a
sufficient clearance to the adjacent components (e.g.
decompression panel).
(c) If necessary move the protection patch to the correct position.
(d) Carefully push the protection patch onto lining with a ROLLER -
RUBBER.
NOTE : Move the roller from the center to the edges to avoid or
____
remove air bubbles.
(e) Remove the unwanted sealant with a SCRAPER - NON METALLIC.
(f) Make sure that all interface holes and cutouts are in the correct
position so that you can install the panel and/or the related
equipment.
(g) Attach the protection patch in position with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-060) for 3 hours.
(h) Remove the tape after the adhesive has cured.

EFF :

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Page A898
Nov 01/07
R
IAC
5. Close-up
________
Subtask 25-00-00-420-084
A. Installation of the Lining(s) if Removed to do the Procedure
(1) Install the linings.
(a) Forward cargo compartment:

- (Ref. TASK 25-54-11-400-001)
- (Ref. TASK 25-54-12-400-001)
- (Ref. TASK 25-54-12-400-002)
- (Ref. TASK 25-54-12-400-003)
(b) Aft cargo compartment:

- (Ref. TASK 25-55-11-400-001)
- (Ref. TASK 25-55-11-400-002)
- (Ref. TASK 25-55-11-400-003)
- (Ref. TASK 25-55-12-400-001)
- (Ref. TASK 25-55-12-400-002)
- (Ref. TASK 25-55-12-400-003)
Subtask 25-00-00-918-051
B. Put the aircraft back to its initial configuration.
(1) If necessary install new placards to the protected linings.
(a) Procedure (Ref. TASK 11-00-00-400-007).
(b) Location:
- Forward cargo compartment (Ref. AMM 11-35-25 P.Block 001)
- Aft cargo compartment (Ref. AMM 11-36-25 P.Block 001).
Subtask 25-00-00-410-090
C. Close Access
items.

EFF :

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Page A899
Nov 01/07
R
IAC
Subtask 25-00-00-862-085
D. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

EFF :

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Page B800
Nov 01/07

IAC
Handrail - OHSC
R Figure 841/TASK 25-00-00-991-050

EFF :

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Page B801
Nov 01/07

IAC
COCKPIT - DESCRIPTION AND OPERATION
___________________________________
1. ___________________
General Description
**ON A/C 001-012, 014-099,
The cockpit comprises the area above the floor structure between frames 1
and 12. Access to the cockpit is gained via the left forward passenger/crew
door and the cockpit door. The cockpit is equipped with adjustable seats for
two crew members, a third occupant seat and a folding seat for a fourth
occupant. Various furnishings and equipment are fitted in the cockpit for
the comfort, convenience and safety of the occupants.
R **ON A/C 101-199, 901-999,
The cockpit comprises the area above the floor structure between frames 1
and 12. Access to the cockpit is gained via the left forward passenger/crew
door and the cockpit door. The cockpit is equipped with adjustable seats for
two crew members and a folding seat for a further occupant. Various
furnishings and equipment are fitted in the cockpit for the comfort,
convenience and safety of the occupants.
**ON A/C ALL
A. Description
The cockpit, furnishings consist of :
- crew members seats
- heat and sound insulation panels
- lining and furnishing panels
- equipment racks.

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Page 1
Feb 01/07

IAC
COCKPIT - REPAIRS
_________________
TASK 25-10-00-330-001
Repair of the Flight-Compartment Ceiling Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-00-00-330-002 Repairs to Nonstructural Components (not in the Cargo

Compartments)
25-00-00-330-003 Repairs to Surface Damage of Composite Components
(not in the Cargo Compartments)
25-13-41-000-001 Removal of the Ceiling Panels
25-13-41-400-001 Installation of the Ceiling Panels
25-10-00-991-001 Fig. 801
3. __________
Job set up
Subtask 25-10-00-865-050
A. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08
122VU LIGHTING/CKPT/DOME 3LE Y06

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Page 801
Aug 01/06

IAC
R
Subtask 25-10-00-010-050
B. Removal of the Ceiling Panels
(1) If necessary remove the panel from the aircraft (Ref. TASK 25-13-41-
000-001).
(2) List of the ceiling panels.

(Ref. Fig. 801/TASK 25-10-00-991-001)
-------------------------------------------------------------------------------
|PANEL | | | IPC |
ITEM|IDENT | DESCRIPTION | MATERIAL | CROSS REF. | REMARKS
-------------------------------------------------------------------------------
1 |211GC | COVER ASSY | Laminate | 25130103 |Non repairable
-------------------------------------------------------------------------------
2 |211HC | PANEL ASSY | Sandwich | 25130103 |
-------------------------------------------------------------------------------
3 |211JC | PANEL ASSY | Sandwich | 25130101 |
-------------------------------------------------------------------------------
4 |211FC | PANEL ASSY | Sandwich | 25130101 |
|212FC | PANEL ASSY | Sandwich | 25130102 |
-------------------------------------------------------------------------------
5 |211EC | DOOR ASSY | Laminate | 25130101 | Non repairable
|212EC | DOOR ASSY | Laminate | 25130102 | Non repairable
-------------------------------------------------------------------------------
6 |211DC | PANEL ASSY | Joggling | 25130101 |
|212DC | PANEL ASSY | Joggling | 25130102 |
-------------------------------------------------------------------------------
7 |211CC | PANEL ASSY | Joggling | 25130101 |
|212CC | PANEL ASSY | Joggling | 25130102 |
-------------------------------------------------------------------------------
8 |211BC | PANEL ASSY | Sandwich | 25130101 |
|212BC | PANEL ASSY | Sandwich | 25130102 |
-------------------------------------------------------------------------------
9 |211AC | PANEL ASSY | Sandwich | 25130101 |
|212AC | PANEL ASSY | Sandwich | 25130102 |
-------------------------------------------------------------------------------

EFF :

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Page 802
Aug 01/06

IAC
Flight-Compartment Ceiling Panels
Figure 801/TASK 25-10-00-991-001

EFF :

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Page 803
Feb 01/96

IAC
4. Procedure
_________
Subtask 25-10-00-330-050
A. Damage to the Lining Panel
(1) Superficial Damage
(a) If the damage diameter is less than or equal to 50 mm (1.9685

in.) and if the honeycomb core is not damaged, do the repair of
the panel (Ref. TASK 25-00-00-330-003).
(2) Significant Damage
(a) If the honeycomb core is damaged and/or if the damage diameter is

more than 50 mm (1.9685 in.) or if the honeycomb structure is
debonded, do the repair of the panel (Ref. TASK 25-00-00-330-
002).
5. ________
Close up
Subtask 25-10-00-410-050
A. Installation of the Ceiling Panels
(1) If necessary, install the panel in the aircraft (Ref. TASK 25-13-41-
400-001).
Subtask 25-10-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LE, 3LE.

EFF :

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Page 804
Feb 01/96

IAC
TASK 25-10-00-330-002
Repair of the Flight-Compartment Side Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Compartments)
33-12-12-000-001 Removal of the Reading Light (25LE, 26LE, 29LE)
33-12-12-400-001 Installation of the Reading Light (25LE, 26LE, 29LE)
33-12-15-000-001 Removal of the Console and Briefcase Light (17LE,
18LE, 19LE, 20LE, 21LE, 22LE, 23LE, 24LE)
33-12-15-400-001 Installation of the Console and Briefcase Light
(17LE, 18LE, 19LE, 20LE, 21LE, 22LE, 23LE, 24LE)
25-10-00-991-002 Fig. 802

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Page 805
Feb 01/96

IAC
3. __________
Job set up
Subtask 25-10-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
122VU LIGHTING/FLOOD/F/O/SIDE 4LE Z06
122VU LIGHTING/FLOOD/CAPT/SIDE 5LE Z05
122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
Subtask 25-10-00-010-051
B. Removal of Equipment and Side Panels.
(1) If necessary, remove the reading lights 17LE, 18LE, 19LE, 20LE, 21LE,
22LE (Ref. TASK 33-12-15-000-001) and 25LE, 26LE (Ref. TASK 33-12-12-
000-001).
(2) If necessary, remove the panel from the aircraft.
(3) List of lining panels.

(Ref. Fig. 802/TASK 25-10-00-991-002)
-------------------------------------------------------------------------------
|PANEL | | | IPC |
-------------------------------------------------------------------------------
1 |211MW | LINING ASSY | Laminate | 25130110 |Non repairable
-------------------------------------------------------------------------------
2 |211LW | PANEL ASSY | Laminate | 25130111 |Non repairable
-------------------------------------------------------------------------------
3 |211LC | OUTLET ASSY | Joggling | 25130106 |
|212LC | OUTLET ASSY | Joggling | 25130106 |
-------------------------------------------------------------------------------
4 |211PW | PANEL ASSY | Sandwich | 25130111 |
|212PW | PANEL ASSY | Sandwich | 25130111 |

EFF :

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Page 806
Aug 01/06

IAC
Flight-Compartment Side Panels
Figure 802/TASK 25-10-00-991-002

EFF :

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Page 807
Feb 01/96

IAC
-------------------------------------------------------------------------------
|PANEL | | | IPC |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 |211NW | LINING ASSY | Laminate | 25130110 | Non repairable
|212NW | LINING ASSY | Laminate | 25130110 | Non repairable
-------------------------------------------------------------------------------
6 |211DW | PANEL ASSY | Joggling | 25130109 |
|212DW | PANEL ASSY | Joggling | 25130109 |
-------------------------------------------------------------------------------
7 |211KL | OUTLET ASSY | Foam | 25130105 | Non repairable
|212KL | OUTLET ASSY | Foam | 25130105 | Non repairable
-------------------------------------------------------------------------------
8 |211GW | PANEL ASSY | Joggling | 25130109 |
|212GW | PANEL ASSY | Joggling | 25130109 |
-------------------------------------------------------------------------------
9 |211EW | PLATE ASSY-COVER| Foam | 25130116 | Non repairable
|212EW | PLATE ASSY-COVER| Foam | 25130117 | Non repairable
-------------------------------------------------------------------------------
10 |211FW | PANEL ASSY-SIDE | Sandwich | 25130116 |
|212FW | PANEL ASSY-SIDE | Sandwich | 25130117 |
-------------------------------------------------------------------------------
11 |211BW | PANEL ASSY-REAR | Joggling | 25130114 |
|212BW | PANEL ASSY-REAR | Joggling | 25130114 |
-------------------------------------------------------------------------------
12 |211CW | PANEL ASSY-UPPER| Polycarbon/Foam | 25130114 | Non repairable
|212CW | PANEL ASSY-UPPER| Polycarbon/Foam | 25130114 | Non repairable
-------------------------------------------------------------------------------
4. procedure
_________
Subtask 25-10-00-330-051


002).

EFF :

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Page 808
May 01/06
R
IAC
5. ________
Close up
Subtask 25-10-00-410-051
A. Installation of the Lateral Panels and Equipment
(1) If necessary, install the reading lights 17LE, 18LE, 19LE, 21LE, 22LE
(Ref. TASK 33-12-15-400-001) and 25LE, 26LE (Ref. TASK 33-12-12-400-
001).
Subtask 25-10-00-865-053
breaker(s):
1LE, 2LE, 4LE, 5LE.

EFF :

ALL 25-10-00

Page 809
Feb 01/96

IAC
TASK 25-10-00-330-003
Repair of the Flight-Compartment Rear Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Compartments)
25-10-00-991-003 Fig. 803
3. __________
Job set up
Subtask 25-10-00-010-052
A. Removal of the Rear Panels
(1) If necessary, remove the panel from the aircraft.
(2) List of the rear/panels.

(Ref. Fig. 803/TASK 25-10-00-991-003)
-------------------------------------------------------------------------------
|PANEL | | | IPC |
-------------------------------------------------------------------------------
1 |212JW | PANEL-UPPER | Foam | 25130119 |
-------------------------------------------------------------------------------
2 |212HW | PANEL ASSY-SIDE | Sandwich | 25130119 |
-------------------------------------------------------------------------------
3 | | PANEL ASSY | Laminate | 25130112 |
-------------------------------------------------------------------------------
4 | | PANEL ASSY-SIDE | Sandwich | 25130122 |
-------------------------------------------------------------------------------
5 | | PANEL-FRONT | Sandwich | 25130122 |
-------------------------------------------------------------------------------

EFF :

ALL 25-10-00

Page 810
Feb 01/96

IAC
Flight-Compartment Rear Panels
Figure 803/TASK 25-10-00-991-003

EFF :

ALL 25-10-00

Page 811
Feb 01/96

IAC
-------------------------------------------------------------------------------
|PANEL | | | IPC |
-------------------------------------------------------------------------------
6 | | PANEL ASSY-SIDE | Sandwich | 25130122 |
-------------------------------------------------------------------------------
7 | | PANEL ASSY | Sandwich | 25130113 |
-------------------------------------------------------------------------------
8 |212KW | PANEL ASSY | Sandwich | 25130112 |
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-10-00-330-052


002).
5. ________
Close up
Subtask 25-10-00-410-052
A. Installation of the Rear Panels
(1) If necessary, install the panels in the aircraft.

EFF :

ALL 25-10-00

Page 812
Feb 01/96

IAC
R SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - DESCRIPTION AND OPERATION
__________________________________________________________________
1. General
_______
**ON A/C 001-012, 014-099,
The cockpit is equipped with four seats :

- a Captain seat
- a First Officer seat
- a Third Occupant seat located against the right aft panel.
- a folding seat for the Fourth Occupant located in the cockpit left aft
section.
A. Captain and First Officer Seats

The Captain and First Officer seats are symmetrical and have the same
function.
B. Third Occupant Seat

The Third Occupant seat is a folding seat attached to the right rear
panel in the cockpit.
C. Fourth Occupant Seat

The Fourth Occupant seat is of the folding type and has no adjustment.
R **ON A/C 101-199, 901-999,
The cockpit is equipped with three seats :

- a Captain seat
- a First Officer seat
- a Third Occupant seat located against the right aft panel.

The Captain and First Officer seats are symmetrical and have the same
function.

The Third Occupant seat is a folding seat attached to the right rear

EFF :

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Page 1
Feb 01/07

IAC
**ON A/C ALL
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001A)
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)

The Captain and First Officer seats are equidistant from the aircraft
centerline:
Y +/- 530 mm (Y +/- 20.88 in.)
The base of the seats is attached to the floor by means of eight
hexagonal head screws.

The Third Occupant seat stands apart from the aircraft centerline:
Y -86 mm (Y -3.39 in.) but can move to Y -35 mm (Y - 1.38 in.).

The Fourth Occupant seat forms an angle of 22.8 degrees with respect to
the cockpit aft partition.
The base of the seat is attached to the floor by means of four hexagonal
head screws located inside the life vest compartment.
------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL| ZONE| ACCESS | ATA
| | | | DOOR | REF.
------------------------------------------------------------------------------
3MS SEAT-CAPTAIN 211 25-11-51
4MS SEAT-FIRST OFFICER 212 25-11-51
14MM SEAT-THIRD OCCUPANT 212 25-11-41
13MM SEAT-FOURTH OCCUPANT 212 25-11-42

EFF :

ALL 25-11-00

Page 2
Feb 01/07

IAC
Cockpit Seats - Component Location
Figure 001

R

EFF :

001-012, 014-099, 25-11-00

Page 3
May 01/06

IAC
Cockpit Seats - Component Location
Figure 001A

R

EFF :

101-199, 901-999, 25-11-00

Page 4
Feb 01/07

IAC
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001A)

The Captain and First Officer seats are equidistant from the aircraft
centerline:
Y +/- 530 mm (Y +/- 20.88 in.)
The base of the seats is attached to the floor by means of eight
hexagonal head screws.

The Third Occupant seat stands apart from the aircraft centerline:
Y -86 mm (Y -3.39 in.) but can move to Y -35 mm (Y - 1.38 in.).
------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL| ZONE| ACCESS | ATA
| | | | DOOR | REF.
------------------------------------------------------------------------------
3MS SEAT-CAPTAIN 211 25-11-51
4MS SEAT-FIRST OFFICER 212 25-11-51
14MM SEAT-THIRD OCCUPANT 212 25-11-41
**ON A/C ALL
3. _____________________
Component Description
(1) General
The Captain and First Officer seats are secured to the cockpit floor.
The seat moves longitudinally and vertically. In the rearmost
position the seat moves sidewise towards the console, which increases
the space between the pedestal and the seat and therefore enables
passage of the seat occupant. This is the seat stowed position.
(2) Description
**ON A/C 001-012, 014-019,
(Ref. Fig. 002)

EFF :

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Page 5
Feb 01/07

IAC
Captain/First Officer Seat - Front View
Figure 002

R

EFF :

001-012, 014-019, 25-11-00

Page 6
May 01/06

IAC
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,

Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 002B)
**ON A/C 001-012, 014-025, 028-099,
(Ref. Fig. 003)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 003B)
**ON A/C ALL
(3) Controls
Manual controls are fitted to the seats. They serve to unlock the
seat and allow to position it in different configurations.
Electrical controls are also available. They consist of a motor
coupled to two reduction gears. The motor is controlled by two
three-position switches. The gear motor assembly is overriden by the
manual controls.
Additional manual controls are used to adjust the backrest and lumbar
rest positions. All the controls are of easy access and enable the
occupant to select the desired position.

EFF :

ALL 25-11-00

Page 7
Feb 01/07

IAC
Figure 002A

R

EFF :

101-199, 901-999, 25-11-00

Page 8
Feb 01/07

IAC
R Figure 002B

R

EFF :

001-012, 014-099, 25-11-00

Page 9
May 01/06

IAC
Captain/First Officer Seat - Rear View
Figure 003

R

EFF :

001-012, 014-025, 028-099, 25-11-00

Page 10
May 01/06

IAC
Figure 003A

R

EFF :

101-199, 901-999, 25-11-00

Page 11
Feb 01/07

IAC
R Figure 003B

R

EFF :

001-012, 014-021, 026-027, 25-11-00

Page 12
May 01/06

IAC
**ON A/C 001-012, 014-025, 028-099,
(4) Seat equipment

The backrest incorporates a life vest fitted in a housing closed by
means of velcro tapes and a clip.
(Ref. Fig. 003)
A lumbar rest adjustable in the vertical and horizontal directions
enables adaptation of the seat to the occupant. It is possible to
adjust the pedestal side armrest by means of a knurled knob located
in the front.
The armrest is hinged to the backrest. It is therefore possible to
lift it vertically and stow it behind the backrest.
The side stick armrest located on the outboard side of the seat is
provided with two adjustment knobs. These knobs are used to adjust
the height and the tilt angle of the sidestick armrest so that the
pilot can rest his arm in its optimum position with respect to the
side stick controller. Two position indicators show the selected
position. The armrest is fixed to the seat pan structure and is not
affected by backrest movements. It can be folded back to a vertical
position to enable easy access to the crew briefcase or console.
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
(4) Seat equipment

The backrest incorporates a life vest fitted in a housing closed by
means of two magnets.
R **ON A/C 101-199, 901-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 003B)
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
A lumbar rest adjustable in the vertical and horizontal directions

enables adaptation of the seat to the occupant. It is possible to

EFF :

ALL 25-11-00

Page 13
Feb 01/07

IAC
adjust the pedestal side armrest by means of a knurled knob located
in the front.
The armrest is hinged to the backrest. It is therefore possible to
lift it vertically and stow it behind the backrest.
The sidestick armrest located on the outboard side of the seat is
provided with two adjustment knobs. These knobs are used to adjust
the height and the tilt angle of the side stick armrest so that the
pilot can rest his arm in its optimum position with respect to the
side stick controller. Two position indicators show the selected
position. The armrest is fixed to the seat pan structure and is not
affected by backrest movements. It can be folded back to a vertical
position to enable easy access to the crew briefcase or console.
**ON A/C 001-012, 014-019,
The safety harness comprises four straps and an inertia reel. The
inertia reel can be locked by a control lever located behind the seat
on the right side.
(Ref. Fig. 003)
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-019,
The safety harness comprises five straps and an inertia reel. The
inertia reel can be locked by a control lever located behind the seat
on the right side.
**ON A/C 020-025, 028-099,
(Ref. Fig. 003)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-019, 026-027,
Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 003B)

EFF :

ALL 25-11-00

Page 14
Feb 01/07

IAC
**ON A/C 001-012, 014-025, 028-099,
Two position indicators are located on the inner side of the seat.
One is for vertical travel and the other for horizontal travel.
They give a visual indication of the position of the seat to the seat
occupant.
Four lamps which serve to light the floor are located under the
Captain and First Officer seats (one under each corner of the seat
pan). This lighting is controlled from the instrument panel.
NOTE : The Captain and First Officer seats are symmetrical and their
____
operation is identical.
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
Four lamps which serve to light the floor are located under the
Captain and First Officer seats (one under each corner of the seat
pan). This lighting is controlled from the instrument panel.
NOTE : The Captain and First Officer seats are symmetrical and their
____
operation is identical.
**ON A/C ALL
**ON A/C 001-012, 014-019,
(1) General
The 3rd Occupant seat is a folding seat attached to the right rear
It can slide along the Y-axis to take up a position on the aircraft
centerline. No longitudinal adjustment is provided.
Three positions are provided along the lateral axis.
(2) Description
(Ref. Fig. 004)

EFF :

ALL 25-11-00

Page 15
Feb 01/07

IAC
Third Occupant Seat
Figure 004

EFF :

001-012, 014-019, 25-11-00

Page 16
May 01/06
R
IAC
(3) Controls
A manual control enables the seat to be moved from its stowage
position to its utilization position on the aircraft centerline.
A second control serves to unlock the headrest.
A third control serves to lock the inertia reel.
**ON A/C ALL
Post SB 25-1044 For A/C 001-012,014-019,
(1) General
The 3rd Occupant seat is a folding seat attached to the right rear
It can slide along the Y-axis to take up a position on the aircraft
centerline. No longitudinal adjustment is provided.
The seat pan unfolds and locks only in the unfolded position, in the
aircraft centerline.
(2) Description
**ON A/C 001-012, 014-019,
Post SB 25-1044 For A/C 001-012,014-019,
(Ref. Fig. 004)
**ON A/C 020-099,
(Ref. Fig. 004A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 004B)
**ON A/C ALL
Post SB 25-1044 For A/C 001-012,014-019,
(3) Controls
A manual control enables the seat to be moved from its stowage
position to its utilization position on the aircraft centerline.
A second control serves to unlock the headrest.
A third control serves to lock the inertia reel.

EFF :

ALL 25-11-00

Page 17
Feb 01/07

IAC
Third Occupant Seat
Figure 004A

R

EFF :

020-099, 25-11-00

Page 18
May 01/06

IAC
Third Occupant Seat
Figure 004B

R

EFF :

101-199, 901-999, 25-11-00

Page 19
Feb 01/07

IAC
**ON A/C 001-012, 014-019,
(4) Seat equipment

The headrest can be folded down so that the circuit breaker panel can
be opened while the seat is in its stowed position.
A compartment closed by VELCRO tapes and containing a life vest is
provided in the lower part of the seat.
The safety harness includes four straps and an inertia reel
controlled by a handle located on the left of the seat. This handle
serves to lock and unlock the inertia reel.
**ON A/C 020-099,
(4) Seat equipment

The safety harness includes five straps and an inertia reel
R **ON A/C 101-199, 901-999,
(4) Seat equipment.

The non-adjustable armrests pivot on the seat uprights.
The safety harness includes five straps and an inertia reel
**ON A/C 001-012, 014-099,
(1) General
The Fourth Occupant seat is a folding seat located against the left
rear partition in the cockpit. The seat cushion is folded down into
place. It is returned to its stowed position by pressing upwards and
against the partition.

EFF :

ALL 25-11-00

Page 20
Feb 01/07

IAC
The lower section of the seat is provided with a compartment
containing a life vest and closed by VELCRO tapes.
The straps of the safety harness can be clicked into the buckle in
any order. Turning the unlocking control through a 1/4 turn, either
clockwise or anticlockwise, releases the two shoulder straps and the
lap belt.
Pressing the control located on the top of the buckle releases the
shoulder straps alone.
The inertial reel locking control is located in the coat storage
compartment.
(2) Description
**ON A/C 001-012, 014-019,
(Ref. Fig. 005)
**ON A/C 020-099,
(Ref. Fig. 005A)
**ON A/C ALL
4. ________________________________
Operation/Control and Indicating
(1) Vertical travel
(a) Manual control
**ON A/C 001-012, 014-019,
(Ref. Fig. 006)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 006A)

EFF :

ALL 25-11-00

Page 21
Feb 01/07

IAC
Fourth Occupant Seat
Figure 005

R

EFF :

001-012, 014-019, 25-11-00

Page 22
May 01/06

IAC
Figure 005A

R

EFF :

020-099, 25-11-00

Page 23
May 01/06

IAC
Manual Control
Figure 006

R

EFF :

001-012, 014-019, 25-11-00

Page 24
May 01/06

IAC
Manual Control
Figure 006A

R

EFF :

101-199, 901-999, 25-11-00

Page 25
Feb 01/07

IAC
R **ON A/C 001-012, 014-099,
R Post SB 25-1044 For A/C 001-012,014-019,

R Post SB 25-1082 For A/C 001-012,014-019,
R (Ref. Fig. 006B)
**ON A/C ALL
1
_ Up travel
To move the seat in the up direction pull the control handle,
marked V and located on the inboard side of the seat pan,
upwards in order to unlock the seat. Then, by taking your
weight off the seat, adjust the seat to required position,
then release the handle. A gas cylinder compensates for the
weight of the seat (2 grasp handles are located above each
pilot seat).
2
_ Down travel
To move the seat in the down direction, pull the control
handle upwards in order to unlock the seat. The weight of the
occupant is sufficient to move the seat downwards. To lock the
seat in position, release the handle. The down movement is
slowed down by means of a gas cylinder.
NOTE : The control handle V acts on a ball-nut/screw system

____
ensuring vertical movement of the seat.
R **ON A/C 001-012, 014-099,
(b) Vertical electrical control

(Ref. Fig. 007)
If the circuit is supplied with power, place the control switch
located on the inner side of the seat pan in the up or down
position until the seat reaches the required position. Seat
movements are obtained by the gear motor associated with the
ball-nut/screw system. The movements are limited by stops and an
overtorque detector integrated in the gear motor assembly.

EFF :

ALL 25-11-00

Page 26
May 01/06

IAC
Manual Control
R Figure 006B

R

EFF :

001-012, 014-099, 25-11-00

Page 27
May 01/06

IAC
Seat - Functional Diagram
Figure 007

EFF :

ALL 25-11-00

Page 28
May 01/06
R
IAC
R **ON A/C 022-027, 101-199, 901-999,

(Ref. Fig. 007)
**ON A/C 001-012, 014-021,
Post SB 25-1082 For A/C 001-012,014-021,

(Ref. Fig. 007)
**ON A/C 001-012, 014-019,
(2) Horizontal travel
(a) Manual control

(Ref. Fig. 006)
To move the seat forwards or backwards, pull the control handle
marked H, located on the pedestal side of the seat, upwards to
unlock the system. When the desired position is reached, release
the handle to lock the system.
Horizontal travel indicators, located on the pedestal side of the
seat, give the longitudinal position of the seat.
The seat is held in the required position by means of a locking
pin which slides into a drilled fitting attached to the seat pan.

R

EFF :

001-012, 014-027, 101-199, 901-999, 25-11-00

Page 29
Feb 01/07

IAC
R **ON A/C 020-099, 901-999,
(a) Manual control
R **ON A/C 901-999,
(Ref. Fig. 006A)
**ON A/C 020-099,
(Ref. Fig. 006B)
R **ON A/C 020-099, 901-999,

the handle to lock the system. If the H handle is faulty, operate
the small lever under the seat, on the center pedestral side.
Lift the handle upwards to move the seat, release the handle to
lock the seat in the selected position.
Horizontal travel indicators, located on the pedestal side of the
seat, give the longitudinal position of the seat.
The seat is held in the required position by means of a locking
pin which slides into a drilled fitting attached to the seat pan.
R **ON A/C 001-012, 014-019, 101-199,
Post SB 25-1082 For A/C 001-012,014-019,
(a) Manual control
R **ON A/C 101-199,
R (Ref. Fig. 006A)

EFF :

ALL 25-11-00

Page 30
Feb 01/07

IAC
R **ON A/C 001-012, 014-019,
R Post SB 25-1044 For A/C 001-012,014-019,

R Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 006B)
R **ON A/C 001-012, 014-019, 101-199,
Post SB 25-1082 For A/C 001-012,014-019,

the handle to lock the system,
The seat is held in required position by means of a locking pin
which slides into a drilled fitting attached to the seat pan.
**ON A/C 001-012, 014-099,
(b) Electrical control

(Ref. Fig. 007)
The three-position switch controls the gear motor connected to a
rack and pinion system located under the seat pan. When the seat
reaches its limit position, overtorque is detected and the motor
power supply is cut off. the detector is integrated in the gear
motor.
The gear motor assembly locks the seat on the rack.
R **ON A/C 022-027, 101-199, 901-999,

(Ref. Fig. 007)
power supply is cut off. The detector is integrated in the gear
motor. The gear motor assembly locks the seat on the rack.

EFF :

ALL 25-11-00

Page 31
Feb 01/07

IAC
**ON A/C 001-012, 014-021,
Post SB 25-1082 For A/C 001-012,014-021,

(Ref. Fig. 007)
power supply is cut off. The detector is integrated in the gear
motor.
The gear motor assembly locks the seat on the rack.
**ON A/C ALL
(3) Backrest adjustment
**ON A/C 001-012, 014-019,
(Ref. Fig. 006)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 006A)
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,

Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 006B)
**ON A/C ALL
The position of the backrest can be adjusted from 7 deg. to 34 deg.

with respect to the vertical by pulling the control handle marked R,
located on the pedestal side of the seat. The lever acts on two locks
by means of a control and 2 cables. A gas cylinder damps the
backwards movement of the backrest and acts as return spring when the
backrest is raised to the 7 deg. position.

EFF :

ALL 25-11-00

Page 32
Feb 01/07

IAC
(4) Lumbar rest adjustment
**ON A/C 001-012, 014-019,
(Ref. Fig. 006)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 006A)
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,

Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 006B)
**ON A/C ALL
Two coaxial knobs, located on the pedestal side of the backrest

enable the lumbar rest adjustment in the vertical and horizontal
directions.
The round serrated control knob ensures the vertical lumbar rest
adjustment by means of a rack and pinion system.
The triangular knob ensures the depth adjustment of the lumbar rest
by means of a cam-mounted rack and pinion assembly.
**ON A/C 001-012, 014-025, 028-099,
(5) Armrest adjustment
**ON A/C 001-012, 014-019,
(Ref. Fig. 006)
**ON A/C 020-025, 028-099,
(Ref. Fig. 006B)

EFF :

ALL 25-11-00

Page 33
Feb 01/07

IAC
**ON A/C 001-012, 014-025, 028-099,
(a) Inboard armrest

The inboard armrest (pedestal side) can be raised vertically and
stowed behind the backrest.
A knob located on the front of the armrest ensures height
adjustment by means of a screw-nut system and associated stop
(continuous adjustment from 13 deg. downwards to 10 deg.
upwards).
(b) Side stick armrest

(Ref. Fig. 008)
The side stick armrest is composed of three main sections. These
are the fixed arm, the carrier arm and the side stick table.
The fixed arm supports the carrier arm and side stick table
assembly and is attached to the seat pan.
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
(5) Armrest adjustment
R **ON A/C 101-199, 901-999,
(Ref. Fig. 006A)
**ON A/C 001-012, 014-019, 026-027,
Post SB 25-1044 For A/C 001-012,014-019,

Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 006B)
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
(a) Inboard armrest

The inboard armrest (pedestal side) can be raised vertically and
stowed behind the backrest.
A knob located on the front of the armrest ensures height
adjustment by means of a screw-nut system and associated stop
(continuous adjustment from 15 deg. downwards to 10 deg.
upwards).

EFF :

ALL 25-11-00

Page 34
Feb 01/07

IAC
Side stick Armrest
Figure 008

R

EFF :

ALL 25-11-00

Page 35
May 01/06

IAC
(b) Side stick armrest
(Ref. Fig. 008)
The side stick armrest is composed of three main sections. These
are the fixed arm, the carrier arm and the side stick table.
The fixed arm supports the carrier arm and side stick table
assembly and is attached to the seat pan.
**ON A/C ALL
The carrier arm, by a rotation of 18 deg. max. upwards, with

respect to the horizontal, around a hinge pin, located on the
fixed arm, enables height adjustment of the side stick table. The
movement is given by a knob located on the outboard side of the
armrest. This knob transfers the rotary movement to a screw-nut
system. The nut is connected to a link and 2 rollers which
transform the translation movement of the nut into a rotary
movement of the carrier arm around the fixed arm. The tilt angle
of the armrest table can be adjusted. A knob located on the front
of the armrest enables this adjustment. The principle of the
adjustment mechanism is the same as the one described above
except that the rotation hinge pin is located on the carrier arm.
Adjustment is up to 30 deg. downwards with respect to the
horizontal. A position indicator including two scales is
integrated in the table. The scale on the seat side shows the
tilt angle adjustment of the table.
The scale on the outboard side shows the table height.
A wheel, located on the front of the table, serves to avoid
interference between the armrest and the lateral console when the
seat is moved forwards with the table fully inclined.
**ON A/C 001-012, 014-025, 028-099,
(6) Safety harness
**ON A/C 001-012, 014-019,
(Ref. Fig. 009)
**ON A/C 020-025, 028-099,
(Ref. Fig. 009A)

EFF :

ALL 25-11-00

Page 36
Feb 01/07
R
IAC
Safety Harness
Figure 009

EFF :

001-012, 014-019, 25-11-00

Page 37
May 01/06
R
IAC
Safety Harness
Figure 009A

R

EFF :

020-025, 028-099, 25-11-00

Page 38
May 01/06

IAC
**ON A/C 001-012, 014-025, 028-099,
The straps can be clicked into the buckle in any order. Turning the
unlocking control through a 1/4 turn, either clockwise or
counterclockwise, releases the two shoulder straps and the lap belt.
A control lever, located on the pedestal side of the seat backrest,
serves to lock the inertia reel. To lock the mechanism the lever must
be in the up position. To unlock the mechanism the lever must be in
the down position.
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
(6) Safety harness

(Ref. Fig. 009B)
The straps can be clicked into the buckle in any order. Turning the
counterclockwise, releases the two shoulder straps and the lap belt.
A control lever, located on the pedestal side of the seat backrest,
serves to lock the inertia reel. To lock the mechanism the lever must
be in the down position. To unlock the mechanism the lever must be in
the up position.
**ON A/C ALL
**ON A/C 001-012, 014-019,
(1) Deployment from stowage position to utilization position on aircraft

centerline.
To move the seat to its utilization position on the aircraft
centerline, the handle called SEAT UNLOCK, located on the left of the
seat, must be pulled upwards in order to unlock the system and enable
the seat to slide sidewise into its utilization position. When the
utilization position is reached, the system locks.

EFF :

ALL 25-11-00

Page 39
Feb 01/07

IAC
Safety Harness
Figure 009B

R

EFF :
901-999,
001-012, 014-021, 026-027, 101-199, 25-11-00

Page 40
Feb 01/07

IAC
The translation movement is given by two guide tubes attached to the
rear upper and lower sections of the seat. The tubes are guided by
ball-sleeves attached to the rear panel. The seat is held in position
by a locking pin which engages in the upper guide tube (Part 1).
(Ref. Fig. 010)
The seat bottom folds down and locks automatically in the low
position.
Locking is achieved by a hook attached to the right upright of the
seat which locks one of the rollers guiding the seat bottom movement.
The headrest is folded up into its extended position where it
automatically locks in place. It is held in position by two locking
pins which engage in lateral holes.
(2) Return to stowed position

(Ref. Fig. 010)
To raise the seat bottom, move the seat upwards to override the
locking force, the seat will then rise automatically (Part 3).
To fold down the headrest, simultaneously act on the two controls
located in the center of bottom section of the headrest. When the
system unlocks, fold down the headrest into its stowed position.
To return the assembly to its stowed position, move the
control-handle marked SEAT UNLOCK upwards and move the seat into the
stowed position.
R **ON A/C 101-199, 901-999,

centerline.
the seat to slide sidewise into its utilization position. When the
(Ref. Fig. 010B)
position. The opening of the seat bottom can be done only when the
seat is in utilization position on the aircraft centerline.
The armrests are folded down manually.

R

EFF :

001-012, 014-019, 101-199, 901-999, 25-11-00

Page 41
Feb 01/07

IAC
Stowage and Deployment of the Third Occupant Seat
Figure 010

R

EFF :

001-012, 014-019, 25-11-00

Page 42
Feb 01/07

IAC
Figure 010A

EFF :

020-099, 25-11-00

Page 43
May 01/06

IAC
Figure 010B

R

EFF :

101-199, 901-999, 25-11-00

Page 44
Feb 01/07

IAC

(Ref. Fig. 010B)
To fold down the headrest, simultaneously act the two controls
located in the center of the bottom section of the headrest. When the
To return the assembly to its stowed position:
- move the control handle marked SEAT UNLOCK upwards and move the
seat to the stowed position. As soon as the seat detects this
movement and if the seat is not occupied, the seat bottom and the
two armrests will then rise automatically. This prevents any
interference with the First Officer seat when it is moved
backwards.
or
- pull up the seat bottom to override the locking force then the seat
bottom and the two armrests will rise automatically. Move the
control handle marked SEAT UNLOCK upwards and move the seat to the
stowed position.
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,

centerline.
the seat to slide sidewise into its utilization position. When
**ON A/C 020-099,
(Ref. Fig. 010A)

EFF :

ALL 25-11-00

Page 45
Feb 01/07
R
IAC
**ON A/C 001-012, 014-019,
Post SB 25-1044 For A/C 001-012,014-019,
(Ref. Fig. 010C)
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,
position. The opening of the seat bottom can be done only when the
seat is in utilization position on the aircraft centerline.
**ON A/C 020-099,
(Ref. Fig. 010A)
**ON A/C 001-012, 014-019,
Post SB 25-1044 For A/C 001-012,014-019,
(Ref. Fig. 010C)
**ON A/C 001-012, 014-099,
Post SB 25-1044 For A/C 001-012,014-019,
To fold down the headrest, simultaneously operate the two controls

located in the center of bottom section of the headrest. When the
To return the assembly to its stowed position:
- move the control handle marked SEAT UNLOCK upwards and move the
seat to stowed position. As soon as the seat detects this movement
and if the seat is not occupied, the seat bottom will then rise
automatically. This prevents any interference with the First
Officer seat when it is moved backwards.
or

R

EFF :

001-012, 014-099, 25-11-00

Page 46
Feb 01/07

IAC
Figure 010C

R

EFF :

001-012, 014-019, 25-11-00

Page 47
Feb 01/07

IAC
- pull up the seat bottom to override the locking force then the seat
bottom will rise automatically. Move the control handle marked SEAT
UNLOCK upwards and move the seat to the stowed position.
**ON A/C 001-012, 014-019,
(3) Intermediate positions

(Ref. Fig. 010)
**ON A/C 001-012, 014-019,
Post SB 25-1044 For A/C 001-012,014-019,
(Ref. Fig. 010C)
**ON A/C 001-012, 014-019,
Three utilization positions are provided for the Third Occupant seat.
The normal utilization position is on the aircraft centerline.
An intermediate position, 70 mm to the right of the aircraft
centerline, enables the passage way to the cockpit to be cleared.
Another position which is the seat stowed position enables easy
access to the equipment and documents installed in the right console
with the Third Occupant seated with the seat belt fastened.
However, when the intermediate position is exceeded, the seat bottom
unlocks enabling automatic stowage of the seat, when not occupied.
This prevents any interference with the First Officer seat when it is
moved backwards (Par 2).
NOTE : When the seat bottom is raised, a load limiter located in the
____
armrests avoids any damage in case of operation of the
armrests.
**ON A/C ALL
(4) Safety harness
**ON A/C 001-012, 014-019,
(Ref. Fig. 011)
R **ON A/C 020-099, 101-199, 901-999,
(Ref. Fig. 011A)

EFF :

ALL 25-11-00

Page 48
Feb 01/07

IAC
Safety Harness
Figure 011

EFF :

001-012, 014-019, 25-11-00

Page 49
May 01/06

IAC
Safety Harness.
Figure 011A

R

EFF :

020-099, 101-199, 901-999, 25-11-00

Page 50
Feb 01/07

IAC
**ON A/C ALL
The straps can be clipped into the buckle in any order. Turning the
anticlockwise, releases the two shoulder straps and the lap belt.
A control lever, located behind the seat on the left side, serves to
lock the inertia reel. To lock the mechanism, the lever must be the
in up position.
R **ON A/C 001-012, 014-099,

The Fourth Occupant Seat is of the folding type. It is attached to the
floor and has no adjustment device.

EFF :

ALL 25-11-00

Page 51
May 01/06

IAC
SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - DEACTIVATION/REACTIVATION
__________________________________________________________________
TASK 25-11-00-040-001
Deactivation of the Defective Recline System of the CAPT (F/O) Seat
1. __________________
Reason for the Job
R Refer to the MMEL TASK: 25-11-01-A)c)

R COCKPIT SEAT
R Pilot Seat Adjustment System
R Manual Control
R Recline Adjustement
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-11-61-000-001 Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001 Installation of the Captain (First Officer) Seat
Cushion
25-11-64-000-001 Removal of the Captain (First Officer) Seat-Headrest
Assy
25-11-64-400-001 Installation of the Captain (First Officer)
Seat-Headrest Assy
25-11-00-991-002 Fig. 401
3. __________
Job Set-up
Subtask 25-11-00-860-056
A. Aircraft Maintenance Configuration
R (1) Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-
000-001).

EFF :

ALL 25-11-00

Page 401
Nov 01/07

IAC
4. Procedure
_________
(Ref. Fig. 401/TASK 25-11-00-991-002)
Subtask 25-11-00-040-050
A. Deactivation of the Defective Recline System of the CAPT (F/O) Seat
(1) If installed, remove the headrest (Ref. TASK 25-11-64-000-001).
NOTE : Only do the step (1) in Para. 4.A.

____
(2) Remove the fourteen screws (2).
(3) Remove the upper back shroud (1) from the CAPT (F/O) seat backrest
(3).
(4) Loosen the screw (4) on the left and right lock levers (6).
(5) Remove the cable (5) from the left and right lock levers (6).
(6) Push on the left and right lock levers (6) at the same time and push
the CAPT (F/O) seat backrest (3) to the vertical position.
(7) Release the left and right lock levers (6).
(8) Make sure that the seat backrest (3) is correctly locked in the
vertical position.
(9) Put the upper back shroud (1) in position on the CAPT (F/O) seat
backrest (3).
(10) Install and tighten the fourteen screws (2).
(11) If necessary, install the headrest (Ref. TASK 25-11-64-400-001).
NOTE : Only do the step (11) in Para. 4.A.

____

EFF :

ALL 25-11-00

Page 402
Feb 01/07
R
IAC
R Defective Recline System of the CAPT (F/O) Seat
R Figure 401/TASK 25-11-00-991-002

EFF :

ALL 25-11-00

Page 403
Aug 01/06

IAC
5. Close-up
________
Subtask 25-11-00-860-057
R A. Aircraft Maintenance Configuration
R (1) Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-
R 400-001).
items.

EFF :

ALL 25-11-00

Page 404
Aug 01/06

IAC
TASK 25-11-00-440-001
Reactivation of the Defective Recline System of the CAPT (F/O) Seat
1. __________________
Reason for the Job
R Refer to the MMEL TASK: 25-11-01-A)c)

R COCKPIT SEAT
R Pilot Seat Adjustment System
R Manual Control
R Recline Adjustement
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
TSM 25 PB 101 (for corrective action)
3. __________
Job Set-up
Subtask 25-11-00-860-058
A. Not Applicable
4. Procedure
_________
Subtask 25-11-00-440-050
A. Reactivation of the Defective Recline System of the Captain/First Officer

Seat
R (1) Do the trouble shooting procedure of the Captain/First Officer seat

R (Ref. TSM 25 PB 101).
5. Close-up
________
Subtask 25-11-00-860-059
A. Put the aircraft back to its initial configuration.
items.

EFF :

ALL 25-11-00

Page 405
Nov 01/07

IAC
TASK 25-11-00-040-002
Deactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat

(Electrical Control)
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-11-01-B)

Pilot Seat Adjustment System
Electrical Control
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-860-060
A. Not Applicable
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-040-051
A. Deactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat

(1) If the adjustment system electrical-control of the CAPT (F/O) seat is

inoperative:

EFF :

ALL 25-11-00

Page 406
Aug 01/06
R
IAC
Subtask 25-11-00-865-052
B. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 3MS
R
122VU COCKPIT SEATS/SEAT CTL/CAPT 1MS1 U11
R
FOR 4MS
R
122VU COCKPIT SEATS/SEAT CTL/F/O 1MS2 U14
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-860-061
A. Make sure that the work area is clean and clear of tool(s) and other
items.

EFF :

ALL 25-11-00

Page 407
Aug 01/06

IAC
**ON A/C ALL
TASK 25-11-00-440-002
Reactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat

1. __________________
Reason for the Job

Pilot Seat Adjustment System
Electrical Control
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
TSM 25 PB 101 (for corrective action)
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-860-062
A. Not Applicable

EFF :

ALL 25-11-00

Page 408
Aug 01/06

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-440-051
A. Reactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat

(1) Do the trouble shooting procedure of the Captain/First Officer seat

(Ref. TSM 25 PB 101).
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-00-860-063
items.

EFF :

ALL 25-11-00

Page 409
Aug 01/06

IAC
R **ON A/C ALL
R TASK 25-11-00-040-003
R Deactivation of the Third Occupant Seat
R 1. __________________
Reason for the Job
R Refer to the MMEL TASK: 25-11-06-A)b)

R Equipment and Furnishings
R Cockpit Seats
R Third Occupant Seat
R 2. ______________________
R A. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

R External Power
R 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
R from the External Power
R 25-11-41-000-001 Removal of the Third Occupant Seat
R 3. __________
Job Set-up
R Subtask 25-11-00-860-064
R (1) Energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-861-002).
R 4. Procedure
_________
R Subtask 25-11-00-040-052
R A. Deactivation of the Third Occupant Seat
R (1) If the Third Occupant seat is inoperative:

R - Remove it (Ref. TASK 25-11-41-000-001).

EFF :

ALL 25-11-00

Page 410
Nov 01/06

IAC
R 5. Close-up
________
R Subtask 25-11-00-860-065
R (1) De-energize the aircraft electrical circuits

R (Ref. TASK 24-41-00-862-002).

EFF :

ALL 25-11-00

Page 411
Nov 01/06

IAC
R TASK 25-11-00-440-003
R Reactivation of the Third Occupant Seat
R 1. __________________
Reason for the Job

R Cockpit Seats
R Third Occupant Seat
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R External Power
R TSM 25 PB 201
R 3. __________
Job Set-up
R Subtask 25-11-00-860-066

R (Ref. TASK 24-41-00-861-002).
R 4. Procedure
_________
R Subtask 25-11-00-440-052
R A. Reactivation of the Third Occupant Seat
R (1) Do the trouble shooting of the Third Occupant seat (Ref. TSM 25 PB
R 201).

EFF :

ALL 25-11-00

Page 412
Nov 01/06

IAC
R 5. Close-up
________
R Subtask 25-11-00-860-067

R (Ref. TASK 24-41-00-862-002).

EFF :

ALL 25-11-00

Page 413
Nov 01/06

IAC
R **ON A/C 001-012, 014-099,
R TASK 25-11-00-040-004
R Deactivation of the Fourth Occupant Seat
R 1. __________________
Reason for the Job

R Cockpit Seats
R Fourth Occupant Seats
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R External Power
R 25-11-42-000-001 Removal of the Fourth Occupant Seat (13MM)
R 3. __________
Job Set-up
R Subtask 25-11-00-860-068

R (Ref. TASK 24-41-00-861-002).
R 4. Procedure
_________
R Subtask 25-11-00-040-053
R A. Deactivation of the Fourth Occupant Seat
R (1) If the Fourth Occupant seat is inoperative:

R - Remove it (Ref. TASK 25-11-42-000-001).

EFF :

001-012, 014-099, 25-11-00

Page 414
Aug 01/07

IAC
R 5. Close-up
________
R Subtask 25-11-00-860-069

R (Ref. TASK 24-41-00-862-002).

EFF :

001-012, 014-099, 25-11-00

Page 415
Aug 01/07

IAC
R TASK 25-11-00-440-004
R Reactivation of the Fourth Occupant Seat
R 1. __________________
Reason for the Job

R Cockpit Seats
R Fourth Occupant Seats
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R External Power
R TSM 25 PB 201
R 3. __________
Job Set-up
R Subtask 25-11-00-860-070

R (Ref. TASK 24-41-00-861-002).
R 4. Procedure
_________
R Subtask 25-11-00-440-053
R A. Reactivation of the Fourth Occupant Seat
R (1) Do the trouble shooting of the Fourth Occupant seat (Ref. TSM 25 PB
R 201).

EFF :

001-012, 014-099, 25-11-00

Page 416
Aug 01/07

IAC
R 5. Close-up
________
R Subtask 25-11-00-860-071

R (Ref. TASK 24-41-00-862-002).

EFF :

001-012, 014-099, 25-11-00

Page 417
Aug 01/07

IAC
R SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - ADJUSTMENT/TEST
________________________________________________________
TASK 25-11-00-710-001
Operational Test of the Captain and First Officer Seats (3MS, 4MS)
WARNING : DO NOT PUT YOUR FINGERS BELOW THE SEAT BOTTOM WHEN YOU OPERATE THE V
_______
(VERTICAL) CONTROL LEVER.
SUDDEN MOVEMENT OF THE SEAT IN THE DOWN DIRECTION CAN CATCH YOUR
FINGERS BETWEEN THE SEAT BOTTOM AND THE SEAT BASE.
THIS CAN CAUSE YOU INJURY.
1. __________________
Reason for the Job
To make sure that the Captain and/or the First Officer seat(s) operate(s)
correctly.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
3. __________
Job Set-up
Subtask 25-11-00-860-050
A. Aircraft Maintenance configuration
(1) Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-

002)

EFF :

ALL 25-11-00

Page 501
Aug 01/06

IAC
Subtask 25-11-00-865-050
B. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-11-00-710-050
A. Operational test of the manual controls.
WARNING : DO NOT PUT YOUR FINGERS BELOW THE SEAT BOTTOM WHEN YOU OPERATE
_______
THE V (VERTICAL) CONTROL LEVER.
SUDDEN MOVEMENT OF THE SEAT IN THE DOWN DIRECTION CAN CATCH
YOUR FINGERS BETWEEN THE SEAT BOTTOM AND THE SEAT BASE.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Test of the horizontal movement
A. With the seat in the stowed

position:
- Operate the H control lever - The seat moves slowly and smoothly.
and put the seat in the - The position indicator is in the 9
maximum forward position. position.
- Release the H control lever. - The seat stays locked in this

position.

EFF :

ALL 25-11-00

Page 502
Aug 01/06

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Operate the H control lever - The seat must move by 8 in. (203.1996
and put the seat in the mm).
maximum rearward position.
Release the H control lever. - The position indicator is in the 0

position.
- Operate the H control lever - The seat stays locked in the stowed
and put the seat in the position.
stowed position.
Release the H control lever.
2. Test of the vertical movement
A. With the seat in the down

position:
- Operate the V control lever. - The seat moves freely by 6.5 in.
- Let the seat move up. (165.0997 mm) to the maximum up
position.
- Release the V control lever. - The seat stays locked in this

position.
- Operate the V control lever - The seat moves back to the maximum
and push the seat to move it down position.
down.
3. Test of the backrest reclining

adjustment
- Operate the R control lever and - The maximum angle is 34 deg.C from
slowly put the backrest at an the vertical.
angle.
- Release the R control lever. - The backrest stays locked in its

position.
- Operate the R control lever. - The backrest goes back automatically

to 7 deg.C from the vertical.

R

EFF :

001-012, 014-099, 25-11-00

Page 503
May 01/06

IAC
R **ON A/C 101-199, 901-999,
Subtask 25-11-00-710-050-A
A. Operational test of the manual controls.
WARNING : DO NOT PUT YOUR FINGERS BELOW THE SEAT BOTTOM WHEN YOU OPERATE
_______
THE V (VERTICAL) CONTROL LEVER.
SUDDEN MOVEMENT OF THE SEAT IN THE DOWN DIRECTION CAN CATCH
YOUR FINGERS BETWEEN THE SEAT BOTTOM AND THE SEAT BASE.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
A. With the seat in the stowed

position:
- Operate the H control lever - The seat moves slowly and smoothly.
and put the seat in the
maximum forward position.
- Release the H control lever. - The seat stays locked in this

position.
- Operate the H control lever - The seat must move by 8 in. (203.1996
and put the seat in the mm).
maximum rearward position.
- Operate the H control lever - The seat stays locked in the stowed
and put the seat in the position.
stowed position.
Release the H control lever.
A. With the seat in the down

position:
- Operate the V control lever. - The seat moves freely by 6.5 in.
- Let the seat move up. (165.0997 mm) to the maximum up
position.

R

EFF :

101-199, 901-999, 25-11-00

Page 504
Feb 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - Release the V control lever. - The seat stays locked in this
R position.
R - Operate the V control lever - The seat moves back to the maximum
R and push the seat to move it down position.
R down.
R 3. Test of the backrest reclining

R adjustment
R - Operate the R control lever and - The maximum angle is 34 deg.C from
R slowly put the backrest at an the vertical.
R angle.
R - Release the R control lever. - The backrest stays locked in its

R position.
R - Operate the R control lever. - The backrest goes back automatically

R to 7 deg.C from the vertical.
R **ON A/C ALL
Subtask 25-11-00-710-051
B. Operational test of the electrical controls
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
A. Seat movement
- Set the control switch S2 to - The seat moves forward.

forward.
- Release the control switch - The seat stays locked in this

S2. position.
- Set the control switch S2 to - The seat moves rearward.

rearward.

EFF :

ALL 25-11-00

Page 505
May 01/06

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Release the control switch. - The seat stays locked in this
position.
B. Test of the maximum forward

and rearward positions
- Set the control switch S2 to - Make sure that the motor stops when
the forward position until the seat gets to the maximum forward
the seat is in the maximum position.
forward position.
the rearward position until the seat gets to the maximum rearward
the seat gets to the maximum position.
rearward position.
A. Seat movement
- Set the control switch S1 to - The seat moves up.

up.

position.
- Set the control switch S1 to - The seat moves down.

down.

position.
B. Test of the maximum up and

down positions
up until the seat is in the the seat gets to the maximum up
maximum up position. position.
down until the seat gets to the seat gets to the maximum down
the maximum down position. position.

EFF :

ALL 25-11-00

Page 506
May 01/06

IAC
5. Close-up
________
Subtask 25-11-00-860-051
(1) Put the seat in the stowed position.
(2) De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).

EFF :

ALL 25-11-00

Page 507
May 01/06

IAC
R SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - INSPECTION/CHECK
_________________________________________________________
TASK 25-11-00-200-001
Inspection/Check of the Cockpit Seats
1. __________________
Reason for the Job
Refer to the MPD TASK: 251100-01
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-11-41-200-001 Inspection/Check of the Third Occupant Seat

25-11-42-200-001 Inspection/Check of the Fourth Occupant Seat
25-11-51-200-001 Inspection/Check of the Captain/First Officer Seat
(3MS,4MS)
3. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-11-00-210-050
A. Inspection/check of the Cockpit Seats

- for the Captain and First Officer seats, (Ref. TASK 25-11-51-200-001)
- for Third Occupant seat (Ref. TASK 25-11-41-200-001)
- for Fourth Occupant seat (Ref. TASK 25-11-42-200-001).
R **ON A/C 101-199, 901-999,
Subtask 25-11-00-210-050-A
A. Inspection/Check of the Cockpit Seats

- for the captain and First Officer seats, (Ref. TASK 25-11-51-200-001)
- for Third Occupant seat (Ref. TASK 25-11-41-200-001).

EFF :

ALL 25-11-00

Page 601
Feb 01/07

IAC
**ON A/C ALL
TASK 25-11-00-200-002
Inspection/Check of the Shoulder Harness and Seat Belt
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-11-00-860-053
A. Energize the aircraft electrical circuits

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-11-00-210-051
A. Do a visual inspection of the shoulder harness and seat belt.
(1) Replace the belt if you find one of these conditions:
(a) For lap belt and inertia reel web:

R - fraying across the full width of the web.
R
R NOTE : Fraying is when the web has broken fibers from the
____
R longitudinal or transversal yarns.

EFF :

ALL 25-11-00

Page 602
Nov 01/07

IAC
R NOTE : Replacement of the belt is not necessary if you find
____
R felting. Felting is when the web becomes less compact and
R has a soft texture. This causes the thickness of the web
R to increase.
(b) Cuts or tears at the edge of the web.
(c) Fraying across more than 10 % of the web width.
R (d) Fraying more than 203.2 mm (8 in.) of the web length.
R (e) More than 15 broken yarns (strands) which are not on the edges.
R (f) Web damage which causes incorrect operation of the restraint

system.
R (g) More than 30 torn stitches on a stitch pattern.
NOTE : You find stitch patterns at the belt ends and near the
____
buckles where there are two thicknesses of web.
(2) Make sure that the lap buckle is installed on the outboard side of
the seat to prevent damage to the center pedestal.
5. Close-up
________
Subtask 25-11-00-860-052
A. De-energize the aircraft electrical circuits

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-00

Page 603
Nov 01/07

IAC
SEAT - THIRD OCCUPANT (14MM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 25-11-41-000-001
Removal of the Third Occupant Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-11-41-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-11-41-991-001-A Fig. 401A
**ON A/C ALL
3. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-11-41-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-11-41-991-001-A)

EFF :

ALL 25-11-41

Page 401
Feb 01/07

IAC
Third Occupant Seat
Figure 401/TASK 25-11-41-991-001

R

EFF :

001-012, 014-099, 25-11-41

Page 402
May 01/06

IAC
Third Occupant Seat
Figure 401A/TASK 25-11-41-991-001-A

R

EFF :

101-199, 901-999, 25-11-41

Page 403
Feb 01/07

IAC
R **ON A/C ALL
Subtask 25-11-41-020-050
A. Removal of the Third Occupant Seat
(1) Remove the retaining pins (1).
(2) Pull up on seat release lever to disengage lockpin from upper guide
tube before removal.
(3) Hold the seat (2) and remove the guide tubes (4) from the sleeves
(3).
(4) Remove the seat (2).

EFF :

ALL 25-11-41

Page 404
May 01/06

IAC
TASK 25-11-41-400-001
Installation of the Third Occupant Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-11-41-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-11-41-991-001-A Fig. 401A
**ON A/C ALL
3. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-11-41-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-11-41-991-001-A)

EFF :

ALL 25-11-41

Page 405
Feb 01/07

IAC
R **ON A/C ALL
Subtask 25-11-41-420-050
A. Installation of the Third Occupant Seat
(1) Put the seat (2) in the correct position.
R NOTE : Hold the seat in the vertical position, not unfolded.

____
(2) Install the guide tubes (4).
(3) Install the retaining pins (1).
4. ________
Close up
Subtask 25-11-41-942-050
A. Removal of Equipment
items.

EFF :

ALL 25-11-41

Page 406
May 01/06

IAC
R TASK 25-11-41-000-002
R Removal of the Restraint System Assy
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 25-11-41-991-002 Fig. 402
R 3. __________
Job Set-up
R Subtask 25-11-41-860-054
R (1) Remove the Third Occupant seat (Ref. TASK 25-11-41-000-001).
R 4. Procedure
_________
R (Ref. Fig. 402/TASK 25-11-41-991-002)
R Subtask 25-11-41-020-051
R A. Removal of the Restraint System Assy
R (1) Remove the backrest cushion (1).
R (2) Remove the eleven rivets (11).
R (3) Remove the backrest cover (12).
R (4) Disconnect the cable (13) from the restraint system assy (14).
R (5) Remove the harness (2) through the headrest of the seat (3).
R (6) Remove the two nuts (8) and the two washers (7).

EFF :

ALL 25-11-41

Page 407
Nov 01/06

IAC
R Restraint System Assy
R Figure 402/TASK 25-11-41-991-002

EFF :

ALL 25-11-41

Page 408
Nov 01/06

IAC
R (7) Remove the two spacers (6) and the two screws (5).
R (8) Remove the four nuts (10) and the four spacers (9).
R (9) Remove the four screws (4).
R (10) Remove the restraint system assy (14).

EFF :

ALL 25-11-41

Page 409
Nov 01/06

IAC
R TASK 25-11-41-400-002
R Installation of the Restraint System Assy
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R A. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 11 rivets 25-11-41 01 -310

R 11 rivets 25-11-41 01E-310
R 11 rivets 25-11-41 01F-310
R 11 rivets 25-11-41 01J-310
R 11 rivets 25-11-41 01K-310
R 14 restraint system assy 25-11-41 01J-085
R 14 restraint system assy 25-11-41 01K-085
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 25-11-41-400-001 Installation of the Third Occupant Seat
R 25-11-41-991-002 Fig. 402
R 3. __________
Job Set-up
R Subtask 25-11-41-860-055
R (1) Make sure that the third occupant seat is removed (Ref. TASK 25-11-
R 41-000-001).

EFF :

ALL 25-11-41

Page 410
Nov 01/06

IAC
R 4. Procedure
_________
R (Ref. Fig. 402/TASK 25-11-41-991-002)
R Subtask 25-11-41-420-051
R A. Installation of the Restraint System Assy
R (1) Put the restraint system assy (14) in position on the seat (3).
R (2) Install the four screws (4).
R (3) Install the four spacers (9) and the four nuts (10).
R (4) Install the two spacers (6) and the two screws (5).
R (5) Install the two washers (7) and the two nuts (8).
R (6) Connect the cable (13) to the restraint system assy (14).
R (7) Put the backrest cover (12) in position on the seat (3).
R (8) Install the eleven new rivets (11).
R (9) Install the backrest cushion (1).
R 5. Close-up
________
R Subtask 25-11-41-860-056
R (1) Install the Third Occupant seat (Ref. TASK 25-11-41-400-001).

EFF :

ALL 25-11-41

Page 411
Nov 01/06

IAC
SEAT - THIRD OCCUPANT (14MM) - INSPECTION/CHECK
_______________________________________________
TASK 25-11-41-200-001
Inspection/Check of the Third Occupant Seat
1. __________________
Reason for the Job
R
Visual inspection of seat structure and attachment.
2. ______________________
Not Applicable
3. Procedure
_________
Subtask 25-11-41-210-050
A. Inspection/Check of the Third Occupant Seat
(1) Make sure that the upholstery of the seat is not worn or damaged.
(2) Make sure that the cushion of the back of the seat is in the correct
condition.
(3) Make sure that the seat is not loose and that the fittings are in the
correct condition.
(4) Make sure that the holes for the bolts are in the correct condition
and have no corrosion.
(5) Make sure that the seat belt and the buckle are in the correct
condition.
(6) Make sure that the seat assembly is not loose.
(7) Make sure that the nuts that attach the seat to the partition are in
the correct position and have no corrosion.
(8) Make sure that clearance is correct at the control levers.
(9) Make sure that the sideways movement is correct.
(10) Make sure that the headrest operation is correct.

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(11) Make sure that the operation of the locking/unlocking system is
correct.
(12) Make sure that the retaining pins are not damaged.

EFF :

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SEAT - FOURTH OCCUPANT (13MM) - REMOVAL/INSTALLATION
____________________________________________________
TASK 25-11-42-000-001
Removal of the Fourth Occupant Seat (13MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
25-11-42-991-001 Fig. 401
**ON A/C 020-099,
25-11-42-991-001-A Fig. 401A
R **ON A/C 001-012, 014-099,
3. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 25-11-42-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 25-11-42-991-001-A)

R

EFF :

001-012, 014-099, 25-11-42

Page 401
May 01/06

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EFF :

001-012, 014-019, 25-11-42

Page 402
Feb 01/96

IAC

EFF :

001-012, 014-019, 25-11-42

Page 403
Feb 01/96

IAC
Figure 401A/TASK 25-11-42-991-001-A12 (SHEET 1)

EFF :

020-099, 25-11-42

Page 404
Feb 01/96

IAC

EFF :

020-099, 25-11-42

Page 405
Feb 01/96

IAC
R **ON A/C 001-012, 014-099,
Subtask 25-11-42-020-050
A. Removal of the Fourth Occupant Seat (13MM)
(1) Removal of the seat (10).
(a) Hold the seat (10), loosen the two screws (11).
(b) Turn the seat (10) so that you can release the rollers (15) from
their guides, remove the seat (10).
(2) Removal of the back
(a) Remove the cover (7) attached with velcro tapes.
(b) Loosen the screws (9), remove the back frame (8).
(3) Removal of the headrest
(a) Remove the cover (1) attached with velcro tapes.
(b) loosen the screws (3), remove the headrest frame (2).
(4) Removal of the safety belt
(a) Remove the two circlips (13), remove the two pins (14), remove
the safety belt (12).
(b) When you have removed the headrest, loosen the screws (4),
disconnect the cable (5) and remove the reel (6).

R

EFF :

001-012, 014-099, 25-11-42

Page 406
May 01/06

IAC
TASK 25-11-42-400-001
Installation of the Fourth Occupant Seat (13MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
25-11-42-991-001 Fig. 401
**ON A/C 020-099,
25-11-42-991-001-A Fig. 401A
R **ON A/C 001-012, 014-099,
3. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 25-11-42-991-001)
**ON A/C 020-099,
(Ref. Fig. 401A/TASK 25-11-42-991-001-A)

R

EFF :

001-012, 014-099, 25-11-42

Page 407
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IAC
R **ON A/C 001-012, 014-099,
Subtask 25-11-42-420-050
A. Installation of the Fourth Occupant Seat (13MM)
(1) Installation of the seat (10).
(a) Install the seat (10) so that you can engage the rollers (15) in
their guides.
(b) Install the screws (11) and tighten them.
(2) Installation of the back frame and cover
(a) Install the back frame (8), install the screws (9) and tighten
them.
(b) Install the cover (7) and push it to get correct attachment of
the velcro tapes.
(3) Installation of the safety harness
(a) Install the reel (6), install the screws (4) and tighten them.
Connect the cable (5).
(b) Install the safety belt (12), install the two pins (14) and the
circlips (13).
(4) Installation of the headrest
(a) Install the headrest frame (2), install the screws (3) and
tighten them.
(b) Install the cover (1) and push it to get correct attachment of
the velcro tapes.
4. Close-up
________
Subtask 25-11-42-942-050
items.

R

EFF :

001-012, 014-099, 25-11-42

Page 408
May 01/06

IAC
SEAT - FOURTH OCCUPANT (13MM) - INSPECTION/CHECK
________________________________________________
TASK 25-11-42-200-001
Inspection/Check of the Fourth Occupant Seat
1. __________________
Reason for the Job
Detailed Inspection of seat structure and attachment
2. ______________________
Not Applicable
3. Procedure
_________
Subtask 25-11-42-210-050
A. Inspection Check of the Fourth Occupant Seat
(2) Make sure that the velcro pads on the cushions of the back of the
seat and the headrest are in the correct condition.
(3) Make sure that all the bolts that attach the seat have no corrosion
and are correctly installed.
(4) Make sure that the seat is not loose and that the fittings are in the
correct condition.
(5) Make sure that the control cable of the seat belt is not worn.
(6) Make sure that the seat belt and the buckle are in the correct
condition.

R

EFF :

001-012, 014-099, 25-11-42

Page 601
May 01/06

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SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 25-11-51-000-001
Removal of the Captain/First Officer Seat (3MS, 4MS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking cap

No specific access platform 1.60 m (5 ft. 3 in.)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-025, 028-099,
25-11-51-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-11-51-991-001-B Fig. 401A
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-51-991-001-A Fig. 401B

EFF :

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Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-025, 028-099,
25-11-51-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
25-11-51-991-002-B Fig. 402A
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-51-991-002-A Fig. 402B
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-51-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 3MS
FOR 4MS
Subtask 25-11-51-010-050
B. Get access to the Avionics Compartment
(1) Put an access platform near the access door 811 of the avionics
compartment.
(2) Open the access door 811.

EFF :

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4. Procedure
_________
**ON A/C 001-012, 014-025, 028-099,
(Ref. Fig. 401/TASK 25-11-51-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-11-51-991-001-B)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401B/TASK 25-11-51-991-001-A)
**ON A/C 001-012, 014-025, 028-099,
(Ref. Fig. 402/TASK 25-11-51-991-002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 25-11-51-991-002-B)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 402B/TASK 25-11-51-991-002-A)
**ON A/C 001-012, 014-025, 028-099,
Subtask 25-11-51-020-051
A. Removal of the Seat
(1) In the avionics compartment, disconnect the electrical connector (2).
(2) Put a blanking cap on the electrical connectors (1) and (2).
NOTE : It is necessary to remove the armrest on the side stick side

____
to enable passage of the seat in the cockpit.

EFF :

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Feb 01/07

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Captain Seat
Figure 401/TASK 25-11-51-991-001

R

EFF :

001-012, 014-025, 028-099, 25-11-51

Page 404
May 01/06

IAC
Captain Seat
Figure 401A/TASK 25-11-51-991-001-B

R

EFF :

101-199, 901-999, 25-11-51

Page 405
Feb 01/07

IAC
Captain Seat
R Figure 401B/TASK 25-11-51-991-001-A

R

EFF :

001-012, 014-021, 026-027, 25-11-51

Page 406
May 01/06

IAC
First Officer Seat
Figure 402/TASK 25-11-51-991-002

R

EFF :

001-012, 014-025, 028-099, 25-11-51

Page 407
May 01/06

IAC
First Officer Seat
Figure 402A/TASK 25-11-51-991-002-B

R

EFF :

101-199, 901-999, 25-11-51

Page 408
Feb 01/07

IAC
First Officer Seat
Figure 402B/TASK 25-11-51-991-002-A

R

EFF :

001-012, 014-021, 026-027, 25-11-51

Page 409
Aug 01/06

IAC
(3) Remove the bolts (8) and the washers (9). Remove the armrest (6) from
the seat (7).
(4) In the cockpit, remove the bolts (3) and the washers (4) from the
seat base (5).
(5) Remove the seat. Move the seat out of the cockpit.
(6) Install the armrest (6) on the seat. Install the bolts (8) and the
washers (9) and TORQUE the bolts to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in).
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-51-020-051-A
A. Removal of the Seat
(1) In the avionics compartment, disconnect the electrical connector (5).
(2) Put a blanking cap on the electrical connectors (5) and (6).
NOTE : It is necessary to remove the armrest on the side stick side

____
to enable passage of the seat in the cockpit.
(3) Remove the bolts (7). Remove the armrest (1) from the seat.
NOTE : Make sure the seat is in the stowed position before you remove
____
the bolts (7).
(4) In the cockpit, remove the bolts (3) and the washers (4) from the
seat base (2).
(5) Remove the seat. Move the seat out of the cockpit.
(6) Install the armrest (1) on the seat. Install the bolts (7) and TORQUE
the bolts to between 0.8 and 0.9 m.daN (70.79 and 79.64 lbf.in).

EFF :

ALL 25-11-51

Page 410
Feb 01/07

IAC
**ON A/C ALL
TASK 25-11-51-400-001
Installation of the Captain/First Officer Seat (3MS, 4MS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 16-007

COATING ELASTOMERIC, ULTRA LOW GLOSS (Ref. 20-31-00)

R

EFF :

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Page 411
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-11-00-710-001 Operational Test of the Captain and First Officer
Seats (3MS, 4MS)
**ON A/C 001-012, 014-025, 028-099,
25-11-51-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-11-51-991-001-B Fig. 401A
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-51-991-001-A Fig. 401B
**ON A/C 001-012, 014-025, 028-099,
25-11-51-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
25-11-51-991-002-B Fig. 402A
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-51-991-002-A Fig. 402B

EFF :

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Page 412
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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-51-010-051
(1) Make sure that the access platform is near the access door 811 of the
avionics compartment.
(2) Make sure that the access door 811 is open.
Subtask 25-11-51-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 3MS
FOR 4MS
4. Procedure
_________
**ON A/C 001-012, 014-025, 028-099,
(Ref. Fig. 401/TASK 25-11-51-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-11-51-991-001-B)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401B/TASK 25-11-51-991-001-A)

EFF :

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Page 413
Feb 01/07

IAC
**ON A/C 001-012, 014-025, 028-099,
(Ref. Fig. 402/TASK 25-11-51-991-002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 25-11-51-991-002-B)
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 402B/TASK 25-11-51-991-002-A)
**ON A/C 001-012, 014-025, 028-099,
Subtask 25-11-51-420-051
A. Installation of the Seat
NOTE : It is necessary to remove the armrest on the side stick side to

____
enable passage of the seat in the cockpit.
(1) Remove the bolts (8) and the washers (9). Remove the armrest (6) from
the seat(7).
(2) Put the seat on the floor.
(3) Install the washers (4) and the bolts (3) and tighten them.
(4) Install the armrest (6) on the seat. Install the bolts (8) and the
washers (9) and TORQUE the bolts to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in)
(5) Paint the head of the bolts (3) with STRUCTURE PAINTS (Material No.
16-007).
(6) Remove the blanking caps from the connectors (1) and (2).
(7) Connect the electrical connector (2) to the electrical connector (1).

EFF :

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Page 414
Feb 01/07

IAC
R **ON A/C 001-012, 014-021, 026-027, 101-199, 901-999,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-51-420-051-A
A. Installation of the Seat
NOTE : It is necessary to remove the armrest on the side stick side to

____
enable passage of the seat in the cockpit.
(1) Remove the bolts (7). Remove the armrest (1) from the seat.
NOTE : Make sure the seat is in the stowed position before you remove
____
the bolts (7).
(2) Put the seat on the floor.
(3) Install the washers (4) and the bolts (3) and tighten them.
(4) Install the armrest (1) on the seat. Install the bolts (7) and TORQUE
the bolts to between 0.8 and 0.9 m.daN (70.79 and 79.64 lbf.in)
(5) Paint the head of the bolts (3) with STRUCTURE PAINTS (Material No.
16-007).
(6) Remove the blanking caps from the connectors (5) and (6).
(7) Connect the electrical connector (5) to the electrical connector (6).
**ON A/C ALL
Subtask 25-11-51-865-055
breaker(s):
FOR 3MS
1MS1, 5LE
FOR 4MS
1MS2, 4LE.
Subtask 25-11-51-861-051
C. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002)

EFF :

ALL 25-11-51

Page 415
Feb 01/07

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INTENTIONALLY BLANK

R

25-11-51

Page 416
Feb 01/07

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Subtask 25-11-51-710-055
D. Operational Test of the Captain and First Officer Seats
(1) Do the operational test of the Captain and First Officer seats
(Ref. TASK 25-11-00-710-001).
Subtask 25-11-51-710-050-A
E. Operational Test of the Lights of the Captain/First Officer Seats
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 301VU (500VU):
- Put the CONSOLE/FLOOR switch in - Below the Captain/First Officer seat,

the BRT position the four lamps come on.
- Put the CONSOLE/FLOOR switch in - The four lamps go off.

the OFF position.
5. Close-up
________
Subtask 25-11-51-862-051
A. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).
Subtask 25-11-51-410-050
B. Close Access
items.
(2) Close the access door 811.

EFF :

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Page 417
Aug 01/06
R
IAC
SEAT - CAPTAIN/FIRST OFFICER (3MS,4MS) - INSPECTION/CHECK
_________________________________________________________
TASK 25-11-51-200-001
Inspection/Check of the Captain/First Officer Seat (3MS,4MS)
1. __________________
Reason for the Job
R
Visual inspection of seat structure and attachment.
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-11-00-200-002 Inspection/Check of the Shoulder Harness and Seat

R Belt
3. Procedure
_________
Subtask 25-11-51-210-050
R A. Inspection Check of the Captain/First Officer Seat
(2) Make sure that the cushion of the seat is in the correct condition.
(3) Make sure that the structure of the seat has no damage or cracks.
(4) Make sure that the paint is not damaged.
(5) Make sure that you can read the identification plates. Make sure that
the identification plates and the position indicator are attached
correctly.
(6) Make sure that the welded and riveted sections are in the correct
condition.
(7) Make sure that the clearance is correct at the manual mode
control-levers.

EFF :

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IAC
R (8) Make sure that the seat belt and the buckle are in the correct
R condition (Ref. TASK 25-11-00-200-002).
(9) Make sure that the electrical bundle is in the correct condition.
(10) Make sure that the 8 bolts that attach the seat to the floor have no
corrosion and that they are installed correctly.

EFF :

ALL 25-11-51

Page 602
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IAC
TASK 25-11-51-200-002
Check of Adjustment of Seat Control Cables
CAUTION : MAKE SURE THAT THE ITEMS IN THE FIXTURES, TOOLS, TEST AND SUPPORT
_______
EQUIPMENT PARAGRAPH ARE APPLICABLE TO YOUR AIRCRAFT (THIS LIST IS
NOT CUSTOMIZED). REFER TO THE APPLICABLE SUBTASKS.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
81100ST1-015003 1 ADJUSTMENT GAGE - LEVERS, CAPT/F/O SEATS

81700ST1-015003 1 ADJUSTMENT GAGE - LEVERS, CAPT & F/O SEATS
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-11-51-000-001 Removal of the Captain/First Officer Seat (3MS, 4MS)
R 25-11-61-000-001 Removal of the Captain (First Officer) Seat Cushion
R 25-11-61-400-001 Installation of the Captain (First Officer) Seat
R Cushion
25-11-51-991-003 Fig. 601

EFF :

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Page 603
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3. __________
Job Set-up
Subtask 25-11-51-860-051
(1) Energize the aircraft electrical circuits

(Ref. TASK 24-42-00-861-001).
R (2) Remove the backrest cushion (Ref. TASK 25-11-61-000-001).
R (3) Remove the two screws (10).
R (4) Remove the four screws (13) and the four washers (12).
R (5) Remove the shroud (14).
4. Procedure
_________
(Ref. Fig. 601/TASK 25-11-51-991-003)
Subtask 25-11-51-220-050
A. Check of the Control Lever Travel (Horizontal and Vertical):
NOTE : This task gives the instructions for inspection of the control
____
levers on the Captain seat. Do the same procedure for the F/O
seat.
NOTE : This task includes a check of the operations of the vertical and
____
horizontal (V and H) mechanical control levers. Do not use the
electrical switches during the check procedure.
(1) Move the seat to the maximum rearward position and to the maximum
down position.
(2) Make sure that the control levers H (1) and V (2) turn freely. Make
sure that there are no points of friction.
(3) Turn the ADJUSTMENT GAGE - LEVERS, CAPT & F/O SEATS (81700ST1-015003)
to the correct side for the seat (Captain or F/O). Install the
adjustment gage (3) behind one lever. The gage is the same for the V
and H control levers.
(4) Align the A axis with the lever axis. The lever is in the normal
position.

EFF :

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Aug 01/06

IAC
R Installation of Adjustment Tool
Figure 601/TASK 25-11-51-991-003

EFF :

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(5) Attach the adjustment gage (3) in position with a small spring-clip
(4).
(6) Move the control lever from the A axis to the B axis. The lever
travel must not cause disengagement of the seat locking mechanism.
The B axis position is the start of the unlocking phase.
(7) Move the lever from the B axis to the C axis. You must unlock the
actuator.In this position (C axis), the lever must touch the stop
screw installed in the control box.
(8) Release the lever. The lever must move back to the normal position.
(9) If the results of the above checks are correct, the seat is
serviceable. If the results are incorrect, remove the seat(Ref. TASK
25-11-51-000-001).
Subtask 25-11-51-220-051
B. Check of the Control Lever Travel (Reclining):
NOTE : This task gives the instructions for inspection of the control
____
lever on the Captain seat. Do the same procedure for the F/O seat.
NOTE : Do not use the electrical switches during the check procedure.
____
(1) Move the seat to the maximum rearward position and to the maximum
down position.
(2) Make sure that the control lever R (5) turns freely. Make sure that
there are no points of friction.
(3) Turn the ADJUSTMENT GAGE - LEVERS, CAPT/F/O SEATS (81100ST1-015003)

to the correct side for the seat (Captain or F/O). Install the
adjustment gage (3) behind the lever.
(4) Align the A axis with the lever axis. The lever is in the normal
position.
(5) Attach the adjustment gage (3) in position with a small spring-clip
(4).
(6) Move the control lever from the A axis to the B axis. The lever
travel must not cause disengagement of the seat locking mechanism.
The B axis position is the start of the unlocking phase.

EFF :

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Page 606
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R
IAC
(7) Move the lever from the B axis to the C axis. You must unlock the
actuator. In this position (C axis), the lever must touch the stop
screw installed in the control box.
(8) Release the lever. The lever must move back to the normal position.
(9) If the results of the above checks are correct, the seat is
serviceable. If the results are incorrect, remove the seat(Ref. TASK
25-11-51-000-001).
5. Close-up
________
Subtask 25-11-51-860-052

R
R (1) Put the shroud (14) in position.
R (2) Install the four washers (12) and the four screws (13).
R (3) Install the two screws (10).
R (4) Tighten the screws (10) and (13).
R (5) Install the backrest cushion (Ref. TASK 25-11-61-400-001).

R (Ref. TASK 24-41-00-862-002)

EFF :

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CUSHIONS - SEAT,CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
____________________________________________________________
TASK 25-11-61-000-001
Removal of the Captain (First Officer) Seat Cushion
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-019,
25-11-61-991-001 Fig. 401
**ON A/C 020-021,
25-11-61-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
25-11-61-991-001-D Fig. 401B
**ON A/C 001-012, 014-019,
Post SB 25-1082 For A/C 001-012,014-019,
25-11-61-991-001-C Fig. 401C
**ON A/C 020-099,
Post SB 25-1082 For A/C 020-021,
25-11-61-991-001-B Fig. 401D

EFF :

ALL 25-11-61

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-61-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 25-11-61-991-001)
**ON A/C 020-021,
(Ref. Fig. 401A/TASK 25-11-61-991-001-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 25-11-61-991-001-D)
**ON A/C 001-012, 014-019,
Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 401C/TASK 25-11-61-991-001-C)
**ON A/C 020-099,
Post SB 25-1082 For A/C 020-021,
(Ref. Fig. 401D/TASK 25-11-61-991-001-B)

EFF :

ALL 25-11-61

Page 402
Feb 01/07

IAC
Captain (First Officer) Seat Cushion
Figure 401/TASK 25-11-61-991-001

EFF :

001-012, 014-019, 25-11-61

Page 403
Nov 01/02

IAC
Figure 401A/TASK 25-11-61-991-001-A

EFF :

020-021, 25-11-61

Page 404
Nov 01/02

IAC
Figure 401B/TASK 25-11-61-991-001-D

R

EFF :

101-199, 901-999, 25-11-61

Page 405
Feb 01/07

IAC
R Figure 401C/TASK 25-11-61-991-001-C

R

EFF :

001-012, 014-019, 25-11-61

Page 406
May 01/06

IAC
Figure 401D/TASK 25-11-61-991-001-B

R

EFF :

020-099, 25-11-61

Page 407
Feb 01/07

IAC
**ON A/C 001-012, 014-021,
Subtask 25-11-61-020-050-A
A. Removal of the Captain (First Officer) Seat Cushion
NOTE : Velcro tapes attach the seat cushion to the seat.

____
NOTE : The seat cushion includes the covers and the foam.
____
(1) Remove the bottom cushion (3) from the seat (4).
(2) Remove the backrest cushion (1) from the seat (4).
(3) Remove the lumbar rest cushion (2) from the seat (4).
NOTE : If necessary, keep the seat cushions in a dry and clean area.
____
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-61-020-050
A. Removal of the Captain (First Officer) Seat Cushion

____
____
(1) Remove the bottom cushion (3) from the seat (2).
(2) Remove the backrest cushion (1) from the seat (2).
NOTE : If necessary, keep the seat cushions in a dry and clean area.
____

R

EFF :

ALL 25-11-61

Page 408
Feb 01/07

IAC
**ON A/C ALL
TASK 25-11-61-400-001
Installation of the Captain (First Officer) Seat Cushion
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-019,
25-11-61-991-001 Fig. 401
**ON A/C 020-021,
25-11-61-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
25-11-61-991-001-D Fig. 401B
**ON A/C 001-012, 014-019,
Post SB 25-1082 For A/C 001-012,014-019,
25-11-61-991-001-C Fig. 401C

EFF :

ALL 25-11-61

Page 409
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
Post SB 25-1082 For A/C 020-021,
25-11-61-991-001-B Fig. 401D
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-61-860-050
(1) Make sure that the ground service network is energized

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
**ON A/C 001-012, 014-019,
(Ref. Fig. 401/TASK 25-11-61-991-001)
**ON A/C 020-021,
(Ref. Fig. 401A/TASK 25-11-61-991-001-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401B/TASK 25-11-61-991-001-D)
**ON A/C 001-012, 014-019,
Post SB 25-1082 For A/C 001-012,014-019,
(Ref. Fig. 401C/TASK 25-11-61-991-001-C)

EFF :

ALL 25-11-61

Page 410
Feb 01/07

IAC
R **ON A/C 020-099,
R Post SB 25-1082 For A/C 020-021,
R (Ref. Fig. 401D/TASK 25-11-61-991-001-B)
**ON A/C 001-012, 014-019,
Subtask 25-11-61-420-050-A
A. Installation of the Captain (First Officer) Seat Cushion
____
NOTE : To install the seat cushion, find the position of the velcro
____
tapes.
(1) Put the lumbar rest cushion (2) in position.
(2) Push the lumbar rest cushion (2) to attach it to the velcro tapes.
(3) Put the backrest cushion (1) in position.
(4) Push the backrest (1) to attach it to the velcro tapes.
(5) Put the bottom cushion (3) in position.
(6) Push the bottom cushion (3) down to attach it to the velcro tapes.
**ON A/C 020-021,
Subtask 25-11-61-420-050-B
____
____
tapes.
(1) Put the lumbar rest cushion (2) in position.
(2) Push the lumbar rest cushion (2) to attach it to the velcro tapes.

R

EFF :

001-012, 014-099, 25-11-61

Page 411
May 01/06

IAC
(4) Push the backrest cushion (1) to attach it to the velcro tapes.
(5) Move the crotch strap through the slot of the bottom cushion (3).
**ON A/C 001-012, 014-019,
Post SB 25-1082 For A/C 001-012,014-019,
Subtask 25-11-61-420-050-C
____
____
tapes.
R **ON A/C 020-099, 101-199, 901-999,
Post SB 25-1082 For A/C 020-021,
Subtask 25-11-61-420-050
____
____
tapes.
(3) Move the crotch strap through the slot of the bottom cushion (3).

EFF :

ALL 25-11-61

Page 412
Feb 01/07

IAC
**ON A/C ALL
5. Close-up
________
Subtask 25-11-61-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-61

Page 413
May 01/06

IAC
SHROUD ASSY - SEAT,CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 25-11-62-000-001
Removal of the Captain (First Officer) Seat Shroud Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-62-991-001 Fig. 401
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-62-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-11-62-010-050
B. Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-
001).

EFF :

ALL 25-11-62

Page 401
May 01/04

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401/TASK 25-11-62-991-001)
R **ON A/C 101-199, 901-999,
Subtask 25-11-62-020-050-A
A. Removal of the Captain (First Officer) Seat Shroud Assy
NOTE : The Captain and First Officer seats are symmetrical. The
____
removal/installation procedures of the shroud assy of the Captain
and First Officer seats are the same.
(1) Remove the screw (24) and the knob (25) from the control lever (8).
(2) Turn the lower lumbar-rest control-knob (19) counterclockwise to

adjust the lumbar rest assy to the maximum forward position.
(3) Turn the upper lumbar-rest control-knob (19) clockwise to adjust the
lumbar rest assy to the lowest position.
(4) Remove the retainer rings (17).
(5) Pull the lumbar rest control-knobs (19) with force to remove them.
(6) Remove the fourteen screws (18) and the upper back shroud (23) of the
backrest from the seat (1).
(7) Remove the four screws (22), the washers (21) and the nuts (16).
(8) Remove the lower back shroud (20) of the backrest from the seat (1).
(9) Remove the two screws (28), the washers (29), the nuts (26) and
retain the stops (27).
(10) Remove the two screws (9) and the control lever (8) from the control
lever support (10).

EFF :

ALL 25-11-62

Page 402
Feb 01/07

IAC
Captain (First Officer) Seat Shroud Assy
Figure 401/TASK 25-11-62-991-001

EFF :

ALL 25-11-62

Page 403
May 01/04

IAC
R (11) Remove the two screws (6), the washers (7) and the control lever
R support (10) from the front metal sheet (3).
R (12) Remove the two screws (11), the washers (12) and the front cross beam
R (13).
R (13) Remove the six screws (5), the washers (4) and the front metal sheet
R (3) from the main front shroud (2).
R (14) Remove the four screws (14), the washers (15) and the main front
R shroud (2) from the seat (1).
R **ON A/C 001-012, 014-099,
R Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-62-020-050
A. Removal of the Captain (First Officer) Seat Shroud Assy
____
(1) Remove the screw (20) and the knob (19) from the control lever (18).
(3) Remove the four screws (10), the washers (9) and the nuts (8).
(4) Remove the two screws (16), the washers (17), the nuts (14) and
retain the stops (15).
(5) Remove the lower back shroud (13) of the backrest from the seat (1).
(6) Remove the four screws (6), the washers (7) and remove the metal
sheet (5) from the main front shroud (2).
(7) Remove the eight screws (4), the washers (3) and the main front
shroud (2) from the seat (1).

EFF :

ALL 25-11-62

Page 404
May 01/06

IAC
**ON A/C ALL
TASK 25-11-62-400-001
Installation of the Captain (First Officer) Seat Shroud Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Cushion
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-62-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain (First Officer) seat cushion is removed
(Ref. TASK 25-11-61-000-001).

EFF :

ALL 25-11-62

Page 405
May 01/06
R
IAC
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
Subtask 25-11-62-420-050-A
A. Installation of the Captain (First Officer) Seat Shroud Assy
____
(1) Put the main front shroud (2) in position on the seat (1) and install
the four screws (14) and the washers (15) on the main front shroud
(2).
(2) Tighten the screws (14).
(3) Put the front metal sheet (3) in position on the main front shroud
(2) and install the six screws (5) and the washers (4) on the front
metal sheet (3).
(4) Install the front cross beam (13), the two screws (11) and the
washers (12).
(5) Tighten the screws (5) and (11).
(6) Put the control lever support (10) in position on the front metal
sheet (3) and install the two screws (6) and the washers (7).
(8) Put the control lever (8) in position on the control lever support
(10) and install and tighten the two screws (9).
(9) Put the two stops (27) in position and install the lower back shroud
(20) of the backrest on the seat (1).
(10) Install the two screws (28), the washers (29) and the nuts (26).
(11) Install the four screws (22), the washers (21) and the nuts (16).

EFF :

ALL 25-11-62

Page 406
Feb 01/07

IAC
R (13) Put the upper back shroud (23) of the backrest in position on the
R seat (1).
R (14) Install the fourteen screws (18) and tighten them.
R (15) Push the lumbar rest control-knobs (19) and install the retainer
R rings (17).
R (16) Install the knob (25) on the control lever (8) and install the screw
R (24).
R (17) Tighten the screw (24).
R **ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-62-420-050
A. Installation of the Captain (First Officer) Seat Shroud Assy
____
(1) Put the main front shroud (2) in position on the seat (1) and install
the eight screws (4) and the washers (3) on the main front shroud
(2).
(3) Put the metal sheet (5) in position on the main front shroud (2) and
install the four screws (6) and the washers (7) on the metal sheet
(5).
(5) Put the two stops (15) in position and install the lower back shroud
(13) of the backrest on the seat (1).
(6) Install the two screws (16), the washers (17) and the nuts (14).
(7) Install the four screws (10), the washers (9) and the nuts (8).

EFF :

ALL 25-11-62

Page 407
May 01/06

IAC
(9) Put the upper back shroud (11) of the backrest in position on the
seat (1) and install the fourteen screws (12) on the upper back
shroud (11).
(11) Install the knob (19) on the control lever (18) and install the screw
(20).
(12) Tighten the screw (20).
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-62-410-050
A. Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-
001).
Subtask 25-11-62-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-62

Page 408
May 01/06

IAC
SAFETY HARNESS - SEAT, CAPTAIN/ FIRST OFFICER - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 25-11-63-000-001
Removal of the Captain (First Officer) Seat Harness Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Assy
**ON A/C 001-012, 014-019,
25-11-63-991-001 Fig. 401
**ON A/C 020-025, 028-099,
25-11-63-991-001-A Fig. 401A
R **ON A/C 101-199, 901-999,
25-11-63-991-001-C Fig. 401B
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-63-991-001-B Fig. 401C

EFF :

ALL 25-11-63

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-63-861-050

(Ref. TASK 24-41-00-861-002).
4. Procedure
_________
Subtask 25-11-63-020-050
A. Removal of the Captain (First Officer) Seat Cushion (Ref. TASK 25-11-61-
000-001).
**ON A/C 101-199, 901-999,
Subtask 25-11-63-020-051
B. Removal of the Captain (First Officer) Seat Headrest Assy (Ref. TASK 25-
11-64-000-001).
R **ON A/C 001-012, 014-019,
Subtask 25-11-63-020-052
R C. Removal of the Captain (First Officer) Seat-Harness Assy

R
(Ref. Fig. 401/TASK 25-11-63-991-001)
R
NOTE : Make marks on all the parts before disassembly to help you and
____
prevent errors during assembly.
NOTE : Lock the harness to remove it.

____
R (1) Open the equipped upholstery (5).
R (2) Remove the three screws (9), the washers (13), the bushes (14) and
R the nuts (12).
R (3) Remove the upper strap guide (6), the two inserts (7), the lower
R strap guide (8) and the doubler (11) from the seat back panel (10).

EFF :

ALL 25-11-63

Page 402
Feb 01/08

IAC
R (4) Remove the screw (20), the washer (21), the self-locking nut (22) and
R the abdominal strap (19) with the buckle.
R the abdominal strap (26) with the connector.
R (6) Discard the self-locking nuts (22) and (23).
R (7) Remove the roll pin (35) and disconnect the cable (27) from the reel
R assy (34).
R (8) Remove the screw (31) and the knob (30).
R (9) Remove the two screws (28), the washers (33), the nuts (32) and then
R the control lever (29).
R
R (10) Remove the four nuts (18), the washers (17), the screws (15) and then
R the reel assies (34) and (16).
R **ON A/C 020-025, 028-099,
R Subtask 25-11-63-020-052-C

R (Ref. Fig. 401A/TASK 25-11-63-991-001-A)
R NOTE : Make marks on all the parts before disassembly to help you and
____
R prevent errors during assembly.
R NOTE : Lock the harness to remove it.

____
R (1) Open the equipped upholstery (2).
R (2) Remove the three screws (6), the washers (10), the bushes (11) and
R the nuts (9).
R (3) Remove the upper strap guide (3), the two inserts (4), the lower
R strap guide (5) and the doubler (8) from the seat back panel (7).

R

EFF :

001-012, 014-025, 028-099, 25-11-63

Page 403
Feb 01/08

IAC
Safety Harness

EFF :

001-012, 014-019, 25-11-63

Page 404
Nov 01/01

IAC
Safety Harness

EFF :

001-012, 014-019, 25-11-63

Page 405
Nov 01/01

IAC
R Safety Harness

EFF :

020-025, 028-099, 25-11-63

Page 406
Nov 01/02

IAC
R Safety Harness

EFF :

020-025, 028-099, 25-11-63

Page 407
Nov 01/02

IAC
R (7) Remove the roll pin (32) and disconnect the cable (24) from the reel
R assy (31).
R (10) Remove the four nuts (15), the washers (14), the screws (12) and then
R the reel assies (31) and (13).
**ON A/C 101-199, 901-999,
Subtask 25-11-63-020-052-B

(Ref. Fig. 401B/TASK 25-11-63-991-001-C)
____

____
(1) Remove the screw (18), the washer (17) and the reel cover (19).
(2) Remove the screw (7), the washer (8), the self-locking nut (9) and
the abdominal strap (6) with the buckle.
(3) Remove the screw (12), the washer (11), the self-locking nut (10) and
the abdominal strap (13) with the connector.
(4) Discard the self-locking nuts (9) and (10).
(5) Remove the roll pin (15) from the cable end (16) and disconnect the
cable (14) from the reel assy (5).
(6) Remove the screw (30) and the knob (31).
(7) Remove the two screws (26), the washers (27), the nuts (29) and then
the control lever (28).
(8) Remove the six nuts (4), the washers (3), the screws (2) and then the
reel assy (5).

R

EFF :

020-025, 028-099, 101-199, 901-999, 25-11-63

Page 408
Feb 01/08

IAC
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-63-020-052-A

R (Ref. Fig. 401C/TASK 25-11-63-991-001-B)
R NOTE : Make marks on all the parts before disassembly to help you and
____
R prevent errors during assembly.
R NOTE : Lock the harness to remove it.

____
R (1) Remove the fourteen screws (2) and the upper back shroud (3) of the
R backrest from the seat (1).
R (2) Remove the three screws (9) and the washers (10).
R (3) Remove the reinforcement fitting (4), the upper strap guide (5), the
R two inserts (6) and the lower strap guide (7) from the harness
R support (8).
R (4) Remove the screw (27), the washer (26) and the reel cover (28).
R (8) Remove the roll pin (24) from the cable end (25) and disconnect the
R cable (23) from the reel assy (14).
R (11) Remove the six nuts (13), the washers (12), the screws (11) and then
R the reel assy (14).
R

R

EFF :

001-012, 014-021, 026-027, 25-11-63

Page 409
Feb 01/08

IAC
Safety Harness
Figure 401B/TASK 25-11-63-991-001-C12 (SHEET 1)

R

EFF :

101-199, 901-999, 25-11-63

Page 410
Feb 01/08

IAC
Safety Harness
Figure 401B/TASK 25-11-63-991-001-C22 (SHEET 2)

R

EFF :

101-199, 901-999, 25-11-63

Page 411
Feb 01/08

IAC
Safety Harness
R Figure 401C/TASK 25-11-63-991-001-B12 (SHEET 1)

R

EFF :

001-012, 014-021, 026-027, 25-11-63

Page 412
May 01/06

IAC
Safety Harness
R Figure 401C/TASK 25-11-63-991-001-B22 (SHEET 2)

R

EFF :

001-012, 014-021, 026-027, 25-11-63

Page 413
May 01/06

IAC
**ON A/C 020-025, 028-099,
Subtask 25-11-63-020-053
D. Removal of the Captain (First Officer) Seat Crotch Strap

(Ref. Fig. 401A/TASK 25-11-63-991-001-A)
____

____
(1) Remove the screws (36), the washers (35) and (34) and the
self-locking nuts (33).
(2) Discard the self-locking nuts (33).
(3) Remove the crotch strap (38) from the seat pan (37).
**ON A/C 101-199, 901-999,
Subtask 25-11-63-020-053-B

(Ref. Fig. 401B/TASK 25-11-63-991-001-C)
____

____

R

EFF :

020-025, 028-099, 101-199, 901-999, 25-11-63

Page 414
Feb 01/08

IAC
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-63-020-053-A

(Ref. Fig. 401C/TASK 25-11-63-991-001-B)
____

____

R

EFF :

001-012, 014-021, 026-027, 25-11-63

Page 415
Feb 01/08

IAC
**ON A/C ALL
TASK 25-11-63-400-001
Installation of the Captain (First Officer) Seat Harness Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
9 self-locking nut 25-11-51 03B-060
9 self-locking nut 25-11-51 03D-060
R
R
R
R
R 22 self-locking nut 25-11-51 03B-060
R 22 self-locking nut 25-11-51 03D-060
R 23 self-locking nut 25-11-51 03B-060
R 23 self-locking nut 25-11-51 03D-060

EFF :

ALL 25-11-63

Page 416
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Cushion
Assy
25-11-64-400-001 Installation of the Captain (First Officer)
Seat-Headrest Assy
**ON A/C 001-012, 014-019,
25-11-63-991-001 Fig. 401
**ON A/C 020-025, 028-099,
25-11-63-991-001-A Fig. 401A
**ON A/C 101-199, 901-999,
25-11-63-991-001-C Fig. 401B
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-63-991-001-B Fig. 401C

EFF :

ALL 25-11-63

Page 417
Feb 01/08
R
IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-11-63-861-051
A. Make sure that the aircraft electrical circuits are energized (Ref. TASK
24-41-00-861-002).
Subtask 25-11-63-410-050
B. Aircraft Maintenance Configuration
(Ref. TASK 25-11-61-000-001).
(2) Make sure that the Captain (First Officer) seat headrest assy is
removed (Ref. TASK 25-11-64-000-001).
4. Procedure
_________
**ON A/C 020-025, 028-099,
Subtask 25-11-63-420-050
A. Installation of the Captain (First Officer) Seat Crotch Strap

(Ref. Fig. 401A/TASK 25-11-63-991-001-A)
(1) Clean the component interface and/or the adjacent area.
(2) Put the crotch strap (38) in position on the seat pan (37).
(3) Install the screws (36), the washers (35) and (34) and new self-
locking nuts (33).
(4) Tighten the self-locking nuts (33).

EFF :

ALL 25-11-63

Page 418
Feb 01/08
R
IAC
**ON A/C 101-199, 901-999,
Subtask 25-11-63-420-050-B
R A. Installation of the Captain (First Officer) Seat-Crotch Strap

(Ref. Fig. 401B/TASK 25-11-63-991-001-C)
R (3) Install the screws (20), the washers (21) and (22) and new self-
locking nuts (23).
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-63-420-050-A
A. Installation of the Captain (First Officer) Seat Crotch Strap

(Ref. Fig. 401C/TASK 25-11-63-991-001-B)
(3) Install the screws (32), the washers (31) and (30) and new self-
locking nuts (29).
R **ON A/C 001-012, 014-019,
Subtask 25-11-63-420-051
R B. Installation of the Captain (First Officer) Seat-Harness Assy

R
(Ref. Fig. 401/TASK 25-11-63-991-001)
R

R

EFF :
901-999,
001-012, 014-021, 026-027, 101-199, 25-11-63

Page 419
Feb 01/08

IAC
R (2) Put the reel assies (34) and (16) in position on the backrest
R structure and install the four screws (15), the washers (17) and the
R nuts (18).
R (3) Tighten the four nuts (18).
R (4) Put the control lever (29) in position and install the two screws
R (28), the washers (33) and the nuts (32).
R (5) Tighten the two nuts (32).
R (6) Put the knob (30) in position and install the screw (31).
R (8) Connect the cable (27) to the reel assy (34) and install the roll pin
R (35).
R
R (9) Put the abdominal strap (19) with the buckle in position, and install
R the screw (20), the washer (21) and a new self-locking nut (22).
NOTE : Make sure that the abdominal strap with the buckle is
____
installed as follows:
- on the left side on the Captain seat
- on the right side on the First Officer seat.
R (10) Tighten the self-locking nut (22).
R (11) Put the abdominal strap (26) with the connector in position, and
R install the screw (25), the washer (24) and a new self-locking nut
R (23).
R (13) Put the doubler (11) and the lower strap guide (8) in position on the
R seat back panel (10).
R (14) Put the two inserts (7) in position on the lower strap guide (8).
R (15) Put the upper strap guide (6) in position and install the three
R screws (9), the washers (13), the bushes (14) and the nuts (12).
R (16) Tighten the three screws (9).
R (17) Close the equipped upholstery (5).

R

R

EFF :

001-012, 014-019, 25-11-63

Page 420
Feb 01/08

IAC
R **ON A/C 020-025, 028-099,
R Subtask 25-11-63-420-051-C

R (Ref. Fig. 401A/TASK 25-11-63-991-001-A)
R (1) Clean the component interface and/or the adjacent area.
R (2) Put the reel assies (31) and (13) in position on the backrest
R structure and install the four screws (12), the washers (14) and the
R nuts (15).
R (3) Tighten the four nuts (15).
R (32).
R NOTE : Make sure that the abdominal strap with the buckle is
____
R installed as follows:
R - on the left side on the Captain seat
R - on the right side on the First Officer seat.
R (20).
R (13) Put the doubler (8) and the lower strap guide (5) in position on the
R seat back panel (7).

R

EFF :

020-025, 028-099, 25-11-63

Page 421
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IAC
R (15) Put the upper strap guide (3) in position and install the three
R screws (6), the washers (10), the bushes (11) and the nuts (9).
R (17) Close the equipped upholstery (2).
**ON A/C 101-199, 901-999,
Subtask 25-11-63-420-051-B

(Ref. Fig. 401B/TASK 25-11-63-991-001-C)
(2) Put the reel assy (5) in position on the backrest structure and
install the six screws (2), the washers (3) and the nuts (4).
(3) Tighten the six nuts (4).
(4) Put the control lever (28) in position and install the two screws
(26), the washers (27) and the nuts (29).
(5) Tighten the two nuts (29).
(6) Put the knob (31) in position and install the screw (30).
(8) Connect the cable (14) to the reel assy (5) and install the roll pin
(15) in the cable end (16).
(9) Put the abdominal strap (6) with the buckle in position, and install
the screw (7), the washer (8) and a new self-locking nut (9).
NOTE : Make sure that the abdominal strap with the buckle is
____
installed as follows:
- on the left side on the Captain seat
- on the right side on the First Officer seat.
(10) Tighten the self-locking nut (9).

R

EFF :

020-025, 028-099, 101-199, 901-999, 25-11-63

Page 422
Feb 01/08

IAC
(11) Put the abdominal strap (13) with the connector in position, and
install the screw (12), the washer (11) and a new self-locking nut
(10).
(12) Tighten the self-locking nut (10).
(13) Put the reel cover (19) in position and install the screw (18) and
the washer (17).
**ON A/C 001-012, 014-021, 026-027,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-63-420-051-A

R (Ref. Fig. 401C/TASK 25-11-63-991-001-B)
R (2) Put the reel assy (14) in position on the backrest structure and
R install the six screws (11), the washers (12) and the nuts (13).
R (3) Tighten the six nuts (13).
R (24) in the cable end (25).
R NOTE : Make sure that the abdominal strap with the buckle is
____
R installed as follows:
R - on the left side on the Captain seat

R

EFF :
901-999,
001-012, 014-021, 026-027, 101-199, 25-11-63

Page 423
Feb 01/08

IAC
R - on the right side on the First Officer seat.
(19).
R (13) Put the reel cover (28) in position and install the screw (27) and
R the washer (26).
R (15) Put the lower strap guide (7) in position on the harness support (8).
R (17) Put the upper strap guide (5) and the reinforcement fitting (4) in
R position and install the three screws (9) and the washers (10).
R (19) Put the upper back shroud (3) of the backrest in position on the seat
R (1) and install the fourteen screws (2).
R (20) Tighten the fourteen screws (2).

R
**ON A/C 101-199, 901-999,
Subtask 25-11-63-420-052
C. Installation of the Captain (First Officer) Seat Headrest Assy (Ref. TASK
25-11-64-400-001).
**ON A/C ALL
Subtask 25-11-63-420-053
D. Installation of the Captain (First Officer) Seat Cushion (Ref. TASK 25-
11-61-400-001).

EFF :

ALL 25-11-63

Page 424
Feb 01/08

IAC
5. Close-up
________
Subtask 25-11-63-862-050
R A. De-energize the ground service network

R
items.
(2) De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 25-11-63

Page 425
Feb 01/08

IAC
HEADREST - SEAT, CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 25-11-64-000-001
Removal of the Captain (First Officer) Seat-Headrest Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-11-64-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-11-64-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 25-11-64-991-001)
Subtask 25-11-64-020-050
A. Removal of the Captain (First Officer) Seat-Headrest Assy
(1) Push the two pushbuttons (15) of the headrest clips (7) and pull the
headrest (6) up to remove it from the seat (1).
(2) Remove the retainer rings (2).
(3) Pull with force to remove the lumbar rest control-knobs (3).

R

EFF :

101-199, 901-999, 25-11-64

Page 401
Feb 01/07

IAC
Captain (First Officer) Seat-Headrest Assy
Figure 401/TASK 25-11-64-991-001

R

EFF :

101-199, 901-999, 25-11-64

Page 402
Feb 01/07

IAC
(5) Remove the headrest clip (7) from the upper strap guide (8).
(6) Remove the three screws (12), the washers (13) and the reinforcement
fitting (14).
(7) Remove the upper strap guide (8), the two inserts (9) and the lower
strap guide (10) from the harness support (11).

R

EFF :

101-199, 901-999, 25-11-64

Page 403
Feb 01/07

IAC
TASK 25-11-64-400-001
Installation of the Captain (First Officer) Seat-Headrest Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-11-64-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-11-64-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 25-11-64-991-001)
Subtask 25-11-64-420-050
A. Installation of the Captain (First Officer) Seat-Headrest Assy
(2) Put the lower strap guide (10) in position on the harness support
(11).
(3) Put the two inserts (9) in position on the lower strap guide (10).

R

EFF :

101-199, 901-999, 25-11-64

Page 404
Feb 01/07

IAC
(4) Put the upper strap guide (8) in position and install the three
screws (12), the washers (13) and the reinforcement fitting (14).
(5) Tighten the three screws (12).
(6) Install the headrest clips (7) on the upper strap guide (8).
(7) Push the lumbar rest control-knobs (3) to install them.
(8) Install the retainer rings (2).
(9) Put the upper back shroud (4) of the backrest in position on the seat
(1) and install the fourteen screws (5).
(10) Tighten the fourteen screws (5).
(11) Put the headrest (6) in position in the guides of the seat (1) and
push it in.
(12) Make sure it is only necessary to push or pull the headrest (6) to
adjust it to the correct position (up, down or reclined).
5. Close-up
________
Subtask 25-11-64-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-199, 901-999, 25-11-64

Page 405
Feb 01/07

IAC
ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 25-11-65-000-001
Removal of the Captain (First Officer) Seat Armrest Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific magnetic finger

No specific screwdriver
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-11-62-000-001 Removal of the Captain (First Officer) Seat Shroud
Assy
R **ON A/C 101-199, 901-999,
25-11-65-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-65-991-001 Fig. 401A

EFF :

ALL 25-11-65

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-65-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-11-65-010-050
B. Removal of the Seat Equipment

____
____
NOTE : If necessary, keep the seat cushion in a dry and clean area.
____
(1) Remove the Captain (First Officer) seat backrest cushion (Ref. TASK
25-11-61-000-001).
(2) Remove the lower back shroud and the upper back shroud from the seat
(Ref. TASK 25-11-62-000-001).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-65-991-001-A)
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-65-991-001)

EFF :

ALL 25-11-65

Page 402
Feb 01/07

IAC
R **ON A/C ALL
R Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-65-020-050
A. Removal of the Captain (First Officer) Seat Armrest Assy
(1) Remove the screw (7), the washer (1) and the nut (2).
(2) Remove the retainer (6) and the ball (5) with a screwdriver or a
magnetic finger.
(3) Disengage the armrest (3) from the armrest fitting (4).
(4) Use a screwdriver to disengage the armcap (8) from the armrest (3).
(5) Carefully disengage the rear part of the lower shroud (11) from the
armrest structure (10).
(6) Push the lower shroud (11) forward to disengage the button of the
equipped lever (9) and remove the lower shroud (11).
(7) Remove the screw (15) and the spacer (14) from the bellcrank (13) of
the armrest structure (10).
(8) Remove the equipped lever (9) from the armrest structure (10).

EFF :

ALL 25-11-65

Page 403
May 01/06

IAC
Captain (First Officer) Seat Armrest Assy
Figure 401/TASK 25-11-65-991-001-A12 (SHEET 1)

R

EFF :

101-199, 901-999, 25-11-65

Page 404
Feb 01/07

IAC

R

EFF :

101-199, 901-999, 25-11-65

Page 405
Feb 01/07

IAC
R Figure 401A/TASK 25-11-65-991-001- 12 (SHEET 1)

R

EFF :

001-012, 014-099, 25-11-65

Page 406
May 01/06

IAC
R Figure 401A/TASK 25-11-65-991-001- 22 (SHEET 2)

R

EFF :

001-012, 014-099, 25-11-65

Page 407
May 01/06

IAC
**ON A/C ALL
TASK 25-11-65-400-001
Installation of the Captain (First Officer) Seat Armrest Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-013 USA MIL-R-46082 TYPE I MIL-S-22473

SEALANT, ANAEROBIC (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Cushion
Assy
Shroud Assy
R **ON A/C 101-199, 901-999,
25-11-65-991-001-A Fig. 401

EFF :

ALL 25-11-65

Page 408
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-65-991-001 Fig. 401A
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-65-991-002 Fig. 402
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-65-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain (First Officer) seat backrest cushion is
removed (Ref. TASK 25-11-61-000-001).
(3) Make sure that the lower back shroud and the upper back shroud are
removed (Ref. TASK 25-11-62-000-001).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-65-991-001-A)

EFF :

ALL 25-11-65

Page 409
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-65-991-001)
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 402/TASK 25-11-65-991-002)
Subtask 25-11-65-420-050
A. Installation of the Captain (First Officer) Seat Armrest Assy
(2) Install the equipped lever (9) on the armrest structure (10).
(3) Install the spacer (14) and the screw (15) on the bellcrank (13) of
the armrest structure (10).
(4) Tighten and safety the screw (15) with BONDING AND ADHESIVE COMPOUNDS
(5) Engage the lower shroud (11) on the button of the equipped lever (9).
(6) Engage the rear part of the lower shroud (11) on the armrest
structure (10).
(7) Engage the armrest (3) on the armrest fitting (4) and install the
ball (5) and the retainer (6).
(8) Install the screw (7), the washer (1) and the nut (2).
NOTE : Adjust the force of the screw (7) on the ball (5) to hold the
____
armrest back when it moves down.
(10) Do the steps that follow to adjust the armrest locking device:
(a) Push the button of the equipped lever (9) to unlock the armrest
(3).

EFF :

ALL 25-11-65

Page 410
Feb 01/07
R
IAC
Adjustment of the Captain (First Officer) Seat Armrest Assy
Figure 402/TASK 25-11-65-991-002

EFF :

ALL 25-11-65

Page 411
May 01/06

IAC
(b) Make sure that the button of the equipped lever has a travel of 7
mm (0.27 in.) to unlock the armrest (3).
(c) If necessary, adjust this travel to 7 mm (0.27 in.) with the

setscrew (12).
(11) Do the steps that follow to adjust the armrest (3) on the seat:
(a) Move the seat to the lowest position.
(b) Push the button of the equipped lever (9) to unlock the armrest
(3).
(c) Move the armrest (3) to the lowest position.
(d) Make sure that the clearance between the armrest (3) and the
floor is between 405 and 427 mm (15.95 and 16.81 in.).
(e) If necessary, adjust this clearance to between 405 and 427 mm

(15.95 and 16.81 in.) with the two nuts (16) and tighten them.
(f) Push the button of the equipped lever (9) to unlock the armrest
(3).
(g) Move the armrest (3) to the highest position.
(h) Make sure that the clearance between the armrest (3) and the
floor is between 570 and 590 mm (22.44 and 23.23 in.).
(i) If necessary, adjust this clearance to between 570 and 590 mm

(22.44 and 23.23 in.) with the two nuts (17) and tighten them.
(12) Engage the armcap (8) on the armrest (3) then push it vertically to
lock.

EFF :

ALL 25-11-65

Page 412
Feb 01/07
R
IAC
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-65-410-050
A. Installation of the Seat Equipment

____
____
(1) Install the lower back shroud and the upper back shroud on the seat
(Ref. TASK 25-11-62-400-001).
(2) Install the Captain (First Officer) seat backrest cushion (Ref. TASK
25-11-61-400-001).
Subtask 25-11-65-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-65

Page 413
May 01/06

IAC
ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER - ADJUSTMENT/TEST
____________________________________________________________
TASK 25-11-65-710-001
Operational Test of the Captain (First Officer) Seat Inboard Armrest-Assy
1. __________________
Reason for the Job
To make sure that the Captain (First Officer) seat inboard armrest-assy
operates correctly.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
3. __________
Job Set-up
Subtask 25-11-65-860-051

002).

EFF :

ALL 25-11-65

Page 501
May 01/06

IAC
4. Procedure
_________
Subtask 25-11-65-710-050
A. Operational Test of the Captain (First Officer) Inboard Seat Armrest-Assy
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the inboard armrest:
- Push the button and lift the - The armrest moves correctly.
armrest to a position less than
90 degrees.
- Release the button. - The armrest stays in position.
- Push the button, lift the - The armrest is in its stowage

armrest to the vertical position.
position and turn it behind the
backrest.
- Release the button. - The armrest stays in its stowage

position.
5. Close-up
________
Subtask 25-11-65-860-052

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-65

Page 502
May 01/06

IAC
ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT - REMOVAL/INSTALLATION
_________________________________________________________________________
TASK 25-11-66-000-001
Removal of the Captain (First Officer) Seat Assist Armrest-Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-66-991-001 Fig. 401
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-66-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-11-66

Page 401
May 01/04

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401/TASK 25-11-66-991-001)
Subtask 25-11-66-020-050
A. Removal of the Captain (First Officer) Seat Assist Armrest-Assy
____
(1) Remove the three screws (13), the washers (12) and the assist armrest
assy from the seat pan.
NOTE : Make sure that the seat is in the stowed position before you
____
remove the screws (13) and the washers (12).
(2) Remove the cylinder (16):
(a) Remove the screw (18) and the washer (17) from the cylinder (16).
(b) Remove the cylinder (16) from the armrest (2).
(c) Remove the setscrew (23) to release the pin (15).
(d) Disengage the cylinder (16) and the pin (15) from the main pin
(21).
(e) Remove the pin (20), the washer (19), the pin (15) and the
shouldered pin (14).
(3) Remove the armrest from the fitting (11):
(a) Remove the screws (3), (5), (6) and the outer shroud (4).
(b) Remove the setscrews (22) and (8).
(c) Remove the two notched pins (7).
(d) Disengage the main pin (21) from the fitting (11).

EFF :

ALL 25-11-66

Page 402
May 01/04

IAC
Captain (First Officer) Seat Assist Armrest Assy
Figure 401/TASK 25-11-66-991-001

EFF :

ALL 25-11-66

Page 403
May 01/04

IAC
(e) Remove the armrest (2) from the fitting (11).
NOTE : Retain the two shouldered bushes (9), (10) and the inner
____
shroud.
(f) Remove the screws (24) and the armcap (1) from the armrest (2).
(g) Remove the casing (25) from the armcap (1).

EFF :

ALL 25-11-66

Page 404
May 01/04

IAC
**ON A/C ALL
TASK 25-11-66-400-001
Installation of the Captain (First Officer) Seat Assist Armrest-Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-66-991-001 Fig. 401

EFF :

ALL 25-11-66

Page 405
May 01/04

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-66-860-050

(Ref. TASK 24-42-00-861-001).
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401/TASK 25-11-66-991-001)
Subtask 25-11-66-420-050
A. Installation of the Captain (First Officer) Seat Assist Armrest-Assy
(2) Install the armrest on the fitting (11):
(a) Install the casing (25) on the armcap (1).
(b) Install the armcap (1) on the armrest (2) and install the screws
(24).
(c) Tighten the screws (24).
(d) Install the armrest (2) on the fitting (11).
(e) Install the main pin (21) on the fitting (11).
(f) Install the two notched pins (7).

EFF :

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(g) Safety the setscrews (22) and (8) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-013) and install them in the main pin
(21).
(h) Tighten the setscrews (22) and (8).
(i) Install the outer shroud (4), the screws (3), (5) and (6).
(j) Tighten the screws (3), (5) and (6).
(3) Install the cylinder (16):
(a) Install the shouldered pin (14) through the cylinder (16) and the
pin (15).
(b) Install the washer (19) and the pin (20).
(c) Engage the cylinder (16) and the pin (15) into the main pin (21).
(d) Safety the setscrew (23) with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-013) and install it in the main pin (21).
(e) Tighten the setscrew (23).
(f) Install the cylinder (16) on the armrest (2) and install the
screw (18) and the washer (17).
(g) Tighten the screw (18).
(4) Install the assist armrest assy on the seat pan.
(5) Safety the screws (13) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-013).
(6) Install the screws (13) and the washers (12) and tighten them.
NOTE : Make sure the seat is in the stowed position before you
____
install the washers (13) and the screws (13).
items.

EFF :

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May 01/04

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**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-66-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-66

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May 01/04

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ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT - ADJUSTMENT/TEST
____________________________________________________________________
TASK 25-11-66-710-001
Operational Test of the Captain (First Officer) Seat Side Stick Armrest-Assy
1. __________________
Reason for the Job
To make sure that the Captain (First Officer) seat side stick armrest-assy
operates correctly.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
3. __________
Job Set-up
Subtask 25-11-66-860-051

002).

EFF :

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4. Procedure
_________
Subtask 25-11-66-710-050
A. Operational Test of the Captain (First Officer) Seat Side Stick

Armrest-Assy
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the side stick armrest:
- Turn the knurled knob installed - The armrest moves correctly.

at the end of the armrest to
tilt the armrest to the
necessary position.
- Turn the knurled knob installed - The armrest moves correctly.

at the side of the armrest to
tilt the top armrest to the
necessary position.
- Lift the armrest to the - The armrest stays in position.

vertical position.
5. Close-up
________
Subtask 25-11-66-860-052

(Ref. TASK 24-42-00-862-001).

EFF :

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May 01/06

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LUMBAR REST ASSY - SEAT, CAPTAIN/ FIRST OFFICER - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 25-11-67-000-001
Removal of the Captain (First Officer) Seat Lumbar-Rest
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Assy
R **ON A/C 101-199, 901-999,
25-11-67-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-67-991-001 Fig. 401A

EFF :

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Feb 01/07

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**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-861-050

(Ref. TASK 24-42-00-861-001).
R **ON A/C 101-199, 901-999,
Subtask 25-11-67-010-050-A
B. Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-
001).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-010-050
(1) Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-
000-001).
(2) Remove the Captain (First Officer) seat shroud assy (Ref. TASK 25-11-
62-000-001).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-67-991-001-A)

EFF :

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Page 402
Feb 01/07

IAC
Captain (First Officer) Seat Lumbar-Rest
Figure 401/TASK 25-11-67-991-001-A

R

EFF :

101-199, 901-999, 25-11-67

Page 403
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-67-991-001)
R **ON A/C 101-199, 901-999,
Subtask 25-11-67-020-050-A
A. Removal of the Captain (First Officer) Seat Lumbar-Rest
____
(1) Remove the two retainer rings (4).
(2) Pull with force to remove the two lumbar rest control-knobs (5).
(3) Disengage the connectors (3) from the seat back structure (1).
(4) Disengage the lumbar rest (2) from the seat back structure (1).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-020-050
A. Removal of the Captain (First Officer) Seat Lumbar-Rest
____
(1) Remove the screw (8), the knob (7), retain the spring (9) and remove
the washers (6).
(2) Remove the knob (2) from the lumbar rest panel (3).
(3) Remove the two cotter pins (11), the washers (5) and the two pins
(10).
(4) Remove the fitting (4) and the lumbar rest panel (3) from the seat
back structure (1).

EFF :

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Feb 01/07

IAC
Captain (First Officer) Seat Lumbar-Rest
R Figure 401A/TASK 25-11-67-991-001

R

EFF :

001-012, 014-099, 25-11-67

Page 405
May 01/06

IAC
**ON A/C ALL
TASK 25-11-67-400-001
Installation of the Captain (First Officer) Seat Lumbar-Rest
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Cushion
Assy
Shroud Assy
R **ON A/C 101-199, 901-999,
25-11-67-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-67-991-001 Fig. 401A

EFF :

ALL 25-11-67

Page 406
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 101-199, 901-999,
Subtask 25-11-67-860-050-A

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain (Firt Officer) seat cushion is removed
(Ref. TASK 25-11-61-000-001).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain (Firt Officer) seat cushion is removed
(Ref. TASK 25-11-61-000-001).
(3) Make sure that the Captain (First Officer) seat shroud assy is
removed (Ref. TASK 25-11-62-000-001).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-67-991-001-A)

EFF :

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Page 407
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-67-991-001)
R **ON A/C 101-199, 901-999,
Subtask 25-11-67-420-050-A
A. Installation of the Captain (First Officer) Seat Lumbar-Rest
(2) Engage the lumbar rest (2) on the seat back structure (1).
(3) Engage the connectors (3) in the seat back structure (1).
(4) Push the two lumbar rest control-knobs (5) to install them.
(5) Install the two retainer rings (4).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-420-050
A. Installation of the Captain (First Officer) Seat Lumbar-Rest
(2) Put the lumbar rest panel (3) in position and install the fitting (4)
on the seat back structure (1).
(3) Install the two pins (10), the washers (5) and the two cotter pins
(11).
(4) Install the knob (2) on the lumbar rest panel (3).
(5) Install the spring (9) between the washers (6) and the knob (7).
(6) Hold the knob (7) in position and install the screw (8).

EFF :

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Feb 01/07

IAC
**ON A/C ALL
5. Close-up
________
R **ON A/C 101-199, 901-999,
Subtask 25-11-67-410-050-A
items.
(2) Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-
400-001).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-410-050
items.
(2) Install the Captain (First Officer) seat shroud assy (Ref. TASK 25-
11-62-400-001).
400-001).
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-67-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-67

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Feb 01/07

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CYLINDER ASSY - SEAT CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 25-11-68-000-001
Removal of the Captain (First Officer) Seat Cylinder Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Assy
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-68-991-001 Fig. 401
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-68-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

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Subtask 25-11-68-010-050
(1) Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-
000-001).
(2) Remove the Captain (First Officer) seat shroud assy (Ref. TASK 25-11-
62-000-001).
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401/TASK 25-11-68-991-001)
Subtask 25-11-68-020-050
A. Removal of the Captain (First Officer) Seat Cylinder Assy
____
(1) Move the backrest (1) to its maximum forward position.
(2) Remove the nut (14), the screw (9), the washers (10) and (13) and the
shouldered spacer (12) from the lower bracket (11) and the top end of
the cylinder (8).
(3) Hold the cylinder (8) and remove the cotter pin (3), the washer (7),
the pin (4) and the spacer (6) from the bottom end of the lock (2)
and the cylinder (8).
(4) Remove the cylinder (8) from the seat pan (5).

EFF :

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Page 402
May 01/04

IAC
Captain (First Officer) Seat Cylinder Assy
Figure 401/TASK 25-11-68-991-001

EFF :

ALL 25-11-68

Page 403
May 01/04

IAC
**ON A/C ALL
TASK 25-11-68-400-001
Installation of the Captain (First Officer) Seat Cylinder Assy
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Cushion
Assy
Shroud Assy
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
25-11-68-991-001 Fig. 401

EFF :

ALL 25-11-68

Page 404
May 01/04

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-68-860-050

(Ref. TASK 24-42-00-861-001).
(Ref. TASK 25-11-61-000-001).
(3) Make sure that the Captain (First Officer) seat shroud assy is
removed (Ref. TASK 25-11-62-000-001).
**ON A/C ALL
4. Procedure
_________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401/TASK 25-11-68-991-001)
Subtask 25-11-68-420-050
A. Installation of the Captain (First Officer) Seat Cylinder Assy
(2) Put the bottom end of the cylinder (8) in position on the seat pan
(5).
(3) Install the pin (4), the spacer (6), the washer (7) and the cotter
pin (3) on the bottom end of the cylinder (8) and the lock (2).

EFF :

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IAC
(4) Put the top end of the cylinder (8) in position on the lower bracket
(11) and install the shouldered spacer (12), the screw (9), the
washers (10) and (13) and the nut (14).
(5) Tighten the nut (14).
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-68-410-050
items.
(2) Install the Captain (First Officer) seat shroud assy (Ref. TASK 25-
11-62-400-001).
400-001).
Subtask 25-11-68-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-11-68

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May 01/04

IAC
ACCESSORIES - CAPTAIN/FIRST OFFICER SEAT PAN AND BASE - REMOVAL/INSTALLATION
____________________________________________________________________________
TASK 25-11-69-000-001
Removal of the Captain (First Officer) Seat Pan and Base Accessories
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-199, 901-999,
25-11-69-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-69-991-001 Fig. 401A

EFF :

ALL 25-11-69

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-69-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-11-69-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 3MS
FOR 4MS
Subtask 25-11-69-010-050
C. Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-
001).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-69-991-001-A)

EFF :

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Page 402
Feb 01/07

IAC
Captain (First Officer) Seat Pan and Base Accessories
Figure 401/TASK 25-11-69-991-001-A

R

EFF :

101-199, 901-999, 25-11-69

Page 403
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-69-991-001)
R **ON A/C 101-199, 901-999,
Subtask 25-11-69-020-050-A
A. Removal of the Captain (First Officer) Seat Pan and Base Accessories
(1) Remove the screws (4), (6), the washers (5), the nuts (15) and the
wiring cover (3).
(2) Remove the screws (7), the washers (8), the nuts (14) and the wiring
cover (9).
(3) Remove the screws (31), the washers (32) and the switch cover (30).
(4) Remove the screws (23) and the electrical control switches (24).
(5) Remove the nuts (22), the washers (21), (20) and the plate (19).
(6) Disconnect the switch lugs from the switches (16).
NOTE : Make marks on the switch lugs before disassembly to help you
____
and prevent errors during assembly.
(7) Remove the screw (10), the washer (12), the nut (13) and the bonding
lead (11).
lead (29).
(9) Remove the socket head screws (26) and the H, V and R control
levers (25).
(10) Pull the dust covers (1) up to remove them from the base assy (2).

EFF :

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Page 404
Feb 01/07

IAC
Captain (First Officer) Seat Pan and Base Accessories
R Figure 401A/TASK 25-11-69-991-001

R

EFF :

001-012, 014-099, 25-11-69

Page 405
May 01/06

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-69-020-050
A. Removal of the Captain (First Officer) Seat Pan and Base Accessories
cover (8).
cover (5).
(3) Remove the screws (30), the washers (19), the nuts (18) and the
wiring cover (29).
(4) Remove the screws (33), the washers (34) and the switch cover (35).
(5) Remove the screws (24) and the electrical control switches (25).
(6) Remove the nuts (23), the washers (22), (21) and the plate (20).
(7) Disconnect the switch lugs from the switches (15).
NOTE : Make marks on the switch lugs before disassembly to help you
____
and prevent errors during assembly.
lead (10).
lead (32).
(10) Remove the socket head screws (27) and the H, V and R control
levers (26).
(11) Pull the dust covers (1) up to remove them from the base assy (2).

R

EFF :

001-012, 014-099, 25-11-69

Page 406
Aug 01/06

IAC
**ON A/C ALL
TASK 25-11-69-400-001
Installation of the Captain (First Officer) Seat Pan and Base Accessories
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-007 USA MIL-R-46082 TYPE II

SEALANT, HIGH TEMP. (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-28-00-912-001 Electrical Bonding of Components with Rivets

Power
the External Power
Cushion
R **ON A/C 101-199, 901-999,
25-11-69-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
25-11-69-991-001 Fig. 401A

EFF :

ALL 25-11-69

Page 407
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-69-860-050

(Ref. TASK 24-42-00-861-001).
(Ref. TASK 25-11-61-000-001).
Subtask 25-11-69-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 3MS
FOR 4MS
**ON A/C ALL
4. Procedure
_________
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401/TASK 25-11-69-991-001-A)

EFF :

ALL 25-11-69

Page 408
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
(Ref. Fig. 401A/TASK 25-11-69-991-001)
R **ON A/C 101-199, 901-999,
Subtask 25-11-69-420-050-A
A. Installation of the Captain (First Officer) Seat Pan and Base Accessories
(1) Connect the switch lugs to the switches (16).
NOTE : Refer to the marks when you connect the switch lugs.
____
(2) Install the plate (19) on the switches (16).
(3) Install the washers (20), (21) and the nuts (22) and tighten them.
(4) Install the electrical control switches (24) and the screws (23) and
tighten them.
(5) Install the switch cover (30) on the seat pan (27) and on the plate
(19).
(6) Install the screws (31), the washers (32) and tighten them.
(7) Install the bonding lead (11), the screw (10), the washer (12) and
the nut (13).
(8) Safety the nut (13) with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-007) and tighten the screw (10).
NOTE : Make sure that you do the electrical bonding when you install
____
the bonding lead (Ref. TASK 20-28-00-912-001).
the nut (18).
____

EFF :

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IAC
(11) Install the wiring cover (3), the screws (4), (6), the washers (5)
and the nuts (15) and tighten them.
(12) Install the wiring cover (9), the screws (7), the washers (8) and the
nuts (14) and tighten them.
(13) Install the H, V and R control levers (25) and the socket head
screws (26) and tighten them.
(14) Push the dust covers (1) down to install them on the base assy (2).
**ON A/C 001-012, 014-099,
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-69-420-050
A. Installation of the Captain (First Officer) Seat Pan and Base Accessories
(1) Connect the switch lugs to the switches (15).
NOTE : Refer to the marks when you connect the switch lugs.
____
(2) Install the plate (20) on the switches (15).
(3) Install the washers (21), (22) and the nuts (23) and tighten them.
(4) Install the electrical control switches (25) and the screws (24) and
tighten them.
(5) Install the switch cover (35) on the seat pan (28) and on the plate
(20).
(6) Install the screws (33), the washers (34) and tighten them.
(7) Install the bonding lead (10), the screw (9), the washer (11) and the
nut (12).
____
the nut (16).

EFF :

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Page 410
Aug 01/06
R
IAC
____
(13) Install the wiring cover (29), the screws (30), the washers (19) and
the nuts (18) and tighten.
(14) Install the H, V and R control levers (26) and the socket head
screws (27) and tighten them.
(15) Push the dust covers (1) down to install them on the base assy (2).
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 25-1082 For A/C 001-012,014-021,
Subtask 25-11-69-410-050
A. Installation of Seat Equipment
items.
400-001).
Subtask 25-11-69-865-052
breaker(s):
FOR 3MS
1MS1, 5LE.
FOR 4MS
1MS2, 4LE.

R

EFF :

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Aug 01/06

IAC
Subtask 25-11-69-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

ALL 25-11-69

Page 412
Aug 01/06

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LINING AND FURNISHINGS - DESCRIPTION AND OPERATION
__________________________________________________
1. _______
General
(Ref. Fig. 001)
The heat and sound insulation blankets are covered by lining and furnishing
panels, which also provide cockpit decoration. The lining panels are easily
removable, so as to enable access to the installations behind these panels.
Various furnishings are fitted in the cockpit for the comfort, convenience
and safety of the crew.
2. Description
___________
A. Linings
The shapes and colors of the linings have been designed to provide a
harmonious and sound-insulated cockpit. All the elements located in the
areas near the pilots head have been protected by foam linings.
The linings are made from the following materials :
(1) Monolithic: fiber + resin
(2) Sandwich : fiber + resin + Nomex (Honeycomb)
(3) Imitation leather foam sections :
(a) Front and side strips
(b) Assist handles
(c) Top of glareshield
(d) Top of console
(4) Flocked sections :

Various stowages in the consoles and ceiling lining panels
B. Floor covering
(Ref. Fig. 002)
The cockpit floor is covered with easy-to-clean and sun-and
moisture-resistant carpet.

EFF :

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Page 1
Feb 01/96

IAC
Cockpit Lining and Furnishings
Figure 001

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Feb 01/96

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Cockpit Carpet Installation
Figure 002

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Feb 01/96

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LINING AND FURNISHINGS - DEACTIVATION/REACTIVATION
__________________________________________________
TASK 25-13-00-040-001
Deactivation of the Captain and/or First Officer Sliding-Tables
1. __________________
Reason for the Job
R Refer to the MMEL TASK: 25-13-01 b)

R Linings and Furnishing - Pilot
R Sliding Table
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-000-002 Removal of the Sliding Table
3. __________
Job Set-up
Subtask 25-13-00-860-051
A. Not Applicable
4. Procedure
_________
Subtask 25-13-00-020-050
A. Deactivation of the Captain and/or First Officer Sliding-Tables
(1) Remove the defective Captain and/or First Officer sliding-tables

(Ref. TASK 25-13-14-000-002).
5. Close-up
________
Subtask 25-13-00-860-052
items.

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Nov 01/05

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TASK 25-13-00-440-001
Reactivation of the Captain and/or First Officer Sliding-Tables
1. __________________
Reason for the Job

R Sliding Table
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-400-002 Installation of the Sliding Table
3. __________
Job Set-up
Subtask 25-13-00-860-053
A. Not Applicable
4. Procedure
_________
Subtask 25-13-00-420-050
A. Reactivation of the Captain and/or First Officer Sliding-Tables
(1) Install new Captain and/or First Officer sliding-tables (Ref. TASK
25-13-14-400-002).
5. Close-up
________
Subtask 25-13-00-860-054
items.

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Aug 01/06

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TASK 25-13-00-040-002
Deactivation of the Captain and/or First Officer Retractable Foot-Rests
1. __________________
Reason for the Job

R Retractable Foot Rest
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-000-005 Removal of the Captain and First-Officer Retractable

Foot-Rests
3. __________
Job Set-up
Subtask 25-13-00-860-055
A. Not Applicable
4. Procedure
_________
Subtask 25-13-00-020-051
A. Deactivation of the Captain and/or First-Officer Retractable Foot-Rests
(1) Remove the defective Captain and/or First-Officer retractable

foot-rests (Ref. TASK 25-13-14-000-005).
5. Close-up
________
Subtask 25-13-00-860-056
items.

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Nov 01/05

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TASK 25-13-00-440-002
Reactivation of the Captain and/or First Officer Retractable Foot-Rests
1. __________________
Reason for the Job

R Retractable Foot Rest
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-400-005 Installation of the Captain and First-Officer

Retractable Foot-Rests
3. __________
Job Set-up
Subtask 25-13-00-860-057
A. Not Applicable
4. Procedure
_________
Subtask 25-13-00-420-051
A. Reactivation of the Captain and/or First-Officer Retractable Foot-Rests
(1) Install new Captain and/or First-Officer retractable foot-rests

(Ref. TASK 25-13-14-400-005).
5. Close-up
________
Subtask 25-13-00-860-058
items.

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Aug 01/06

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LINING AND FURNISHINGS - CLEANING/PAINTING
__________________________________________
TASK 25-13-00-100-001
Cleaning of Foam Plastic (Polyurethane) Parts
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific soapy water
No specific soft brush
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

INTERIOR GENERAL PLASTIC CLEANER (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-13-00-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-13-00-160-050
A. Cleaning
NOTE : If the foam plastic parts are damaged, send them to the vendor for
____
repair.
(1) If you find stains of mud, chocolate, fruit juice, blood or sweet
drinks on the parts:
- use a soft brush to clean them with soapy water (natural soap or 5
percent liquid detergent)
or
- use a lint-free cloth to clean them with CLEANING AGENTS (Material
No. 11-017)
(2) If you find stains of ink, tar, engine oil or grease on the parts:
use a lint-free cloth to clean them with CLEANING AGENTS (Material
No. 11-017).
5. Close-up
________
Subtask 25-13-00-410-050
A. Get Access
items.

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Subtask 25-13-00-862-050

(Ref. TASK 24-42-00-862-001).

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May 01/98

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R TASK 25-13-00-370-001
R Painting of the Internal Cockpit Surfaces
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific masking paper

R No specific masking tape
R No specific vacuum cleaner
R No specific Grade 220 - 240 emery cloth
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 16-047 F ASNA3687

R DECORATIVE PAINT (INTERNAL APPLIC.) (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 24-42-00-861-001 Energize the Ground Service Network from the External

R Power
R 24-42-00-862-001 De-energize the Ground Service Network Supplied from
R the External Power
R 3. __________
Job Set-up
R Subtask 25-13-00-861-051
R A. Energize the ground service network

R (Ref. TASK 24-42-00-861-001).

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R 4. Procedure
_________
R Subtask 25-13-00-370-050
R A. Painting Procedure
R (1) Put masking paper and masking tape on the area adjacent to the
R damage.
R (2) Remove the damaged paint and primer coatings with Grade 220 - 240
R emery cloth.
R NOTE : Make sure that the surface is smooth and flat.

____
R (3) Clean the prepared and adjacent areas with a vacuum cleaner to remove
R particles of dust and dirt.
R (4) Apply a thin layer of paint of the applicable color STRUCTURE PAINTS
R NOTE : Make sure that the thickness is not more than 25 micrometers.
____
R (5) Remove the masking paper and masking tape.
R 5. Close-up
________
R Subtask 25-13-00-860-050
R A. Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 25-13-00-862-051
R B. De-energize the ground service network

R (Ref. TASK 24-42-00-862-001).

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May 01/02

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SUNVISOR - WINDSHIELD (9MM,10MM) - REMOVAL/INSTALLATION
_______________________________________________________
TASK 25-13-11-000-001
Removal of the Windshield Sunvisor (9MM, 10MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-13-11-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-13-11-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-13-11-860-050

Not applicable.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-13-11-991-001)

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Feb 01/07

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INTENTIONALLY BLANK

R

25-13-11

Page 402
Feb 01/07

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R Windshield Sunvisor
Figure 401/TASK 25-13-11-991-001

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Page 403
Feb 01/08

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R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-13-11-991-001-A)
**ON A/C ALL
Subtask 25-13-11-020-050
A. Removal of the Windshield Sunvisor
(1) Remove the three screws (2) from the plate (3).
(2) Remove the sunvisor (1).
(3) Remove the screw (5).
(4) Remove the clip (4).

R

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R Windshield Sunvisor
Figure 401A/TASK 25-13-11-991-001-A

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Page 405
Feb 01/08

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TASK 25-13-11-400-001
Installation of the Windshield Sunvisor (9MM, 10MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-13-11-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-13-11-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-13-11-860-051

Not applicable.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-13-11-991-001)

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**ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-13-11-991-001-A)
**ON A/C ALL
Subtask 25-13-11-420-050
A. Installation of the Windshield Sunvisor
R CAUTION : WHEN YOU PUT THE SUNVISOR IN THE STORED POSITION, MAKE SURE
_______
R THAT THE BENT PIN IS CORRECTLY ALIGNED WITH THE CUP NOTCH OF
R THE SUNVISOR SUPPORT.
R THIS WILL PREVENT DAMAGE TO THE SUNVISOR.
(1) Install the sunvisor (1).
(2) Install the three screws (2) and tighten.
(3) Install the clip (4).
(4) Install the screw (5) and tighten.
5. Close-up
________
Subtask 25-13-11-860-052
items.

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Feb 01/08

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R FOOT REST ASSEMBLY - REMOVAL/INSTALLATION
_________________________________________
TASK 25-13-14-000-001
Removal of the Foot Rest and Sliding Table Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-991-001 Fig. 401
3. Procedure
_________
(Ref. Fig. 401/TASK 25-13-14-991-001)
Subtask 25-13-14-020-050
A. Removal of the Foot Rest and sliding Table Assembly
(1) Remove the thermoformed cover from the left (right) instrument panel.
(2) Remove the screws (2).
(4) Remove the screws (4) and retain the slot flap (5).
(5) Remove the slot flap (5).
(6) Remove the foot rest and sliding table assembly (1) from the
framework (6).

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May 01/99

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Foot Rest and Sliding Table Assembly.
Figure 401/TASK 25-13-14-991-001

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Feb 01/96

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TASK 25-13-14-400-001
Installation of the Foot Rest and Sliding Table Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-991-001 Fig. 401
3. Procedure
_________
(Ref. Fig. 401/TASK 25-13-14-991-001)
Subtask 25-13-14-420-050
A. Installation of the Foot Rest and Sliding Table Assembly
(1) Install the foot rest and sliding table assembly (1) on the framework
(6).
(2) Install the screws (2).
(3) Install the slot flap (5) and the screws (4).
(4) Install the screws (3) and tighten them.
(6) Install the thermoformed cover on the left (right) instrument panel.
4. ________
Close up
Subtask 25-13-14-942-050
(1) Make sure that the work area is clean and clear of tools and other
items.

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TASK 25-13-14-000-002
Removal of the Sliding Table
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-991-002 Fig. 402
3. Procedure
_________
(Ref. Fig. 402/TASK 25-13-14-991-002)
Subtask 25-13-14-020-051
A. Removal of the Sliding Table
(1) Pull the table. Do not remove it fully from its housing.
(3) Remove the sliding table (7).

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Feb 01/96

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Sliding Table.
Figure 402/TASK 25-13-14-991-002

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Feb 01/96

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TASK 25-13-14-400-002
Installation of the Sliding Table
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-14-991-002 Fig. 402
3. Procedure
_________
(Ref. Fig. 402/TASK 25-13-14-991-002)
Subtask 25-13-14-420-051
A. Installation of the Sliding Table
(1) Remove the arm (9).
(2) Install the sliding table.
4. ________
Close up
Subtask 25-13-14-942-051
A. Make sure that the work area is clean and clear of tools and other items.

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Feb 01/96

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TASK 25-13-14-000-003
Removal of the Actuator on the Foot Rest Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-13-14-000-001 Removal of the Foot Rest and Sliding Table Assembly
R 25-13-14-991-003-A Fig. 403
R
3. __________
Job Set-up
Subtask 25-13-14-861-051
(1) Energize the ground service network

(Ref. TASK 24-42-00-861-001)
4. Procedure
_________
R (Ref. Fig. 403/TASK 25-13-14-991-003-A)

R
Subtask 25-13-14-020-052
A. Removal of the Foot Rest and Sliding Table Assembly (Ref. TASK 25-13-14-
000-001)
R

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May 01/03

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Actuator on the Foot Rest and Sliding Table Assembly
R Figure 403/TASK 25-13-14-991-003-A

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May 01/03

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Subtask 25-13-14-020-053-A
B. Removal of the Actuator on the Foot Rest Assembly
(1) Put the foot rest assembly (10) on a bench, with the foot rest on the
top and in the stowed position.
(2) Remove the cotter pin (4) (on the actuator rod side) and discard it.
(3) Remove the nut (3) and the washer (2).
(4) Lightly compress the actuator (5) and disengage the actuator rod from
the hinge pin (1).
(5) Remove the cotter pin (9) (on actuator body side) and discard it.
(6) Remove the nut (8) and the washer (7).
(7) Disengage the hinge pin (6).
(8) Remove the actuator.

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May 01/03
R
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R
TASK 25-13-14-400-003
Installation of the Actuator on the Foot Rest Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-13-14-400-001 Installation of the Foot Rest and Sliding Table
Assembly
R 25-13-14-991-003-A Fig. 403
R
3. __________
Job Set-up
Subtask 25-13-14-861-052

(Ref. TASK 24-42-00-861-001)

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4. Procedure
_________
(Ref. Fig. 403/TASK 25-13-14-991-003-A)
Subtask 25-13-14-420-052-A
A. Installation of the Actuator on the Foot Rest Assembly
(1) Install the foot rest assembly (10) on a bench, with the foot rest on
the top and in the stowed position.
(2) Engage the actuator (5) (on actuator body side) in the clevis, engage
the hinge pin (6).
(3) Install the washer (7), the nut (8) and tighten it.
(4) Install a new cotter pin (9).
(5) Compress the actuator (5) (3 mm approximately) and engage the

actuator rod in its hinge pin (1).
(6) Install the washer (2), the nut (3) and tighten it.
(7) Install a new cotter pin (4).
Subtask 25-13-14-420-053
B. Installation of the Foot Rest and Sliding Table Assembly (Ref. TASK 25-
13-14-400-001)
5. Close-up
________
Subtask 25-13-14-942-052
A. Removal of Equipement
items
Subtask 25-13-14-861-053

(Ref. TASK 24-42-00-862-001)

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May 01/05
R
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R TASK 25-13-14-000-005
R Removal of the Captain and First-Officer Retractable Foot-Rests
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-13-14-000-003 Removal of the Actuator on the Foot Rest Assembly

R 25-13-14-991-009 Fig. 404
R 3. __________
Job Set-up
R Subtask 25-13-14-840-050
R A. Preparation for the Removal
R (1) Remove the actuator on the foot rest assembly (Ref. TASK 25-13-14-
R 000-003).
R 4. Procedure
_________
R (Ref. Fig. 404/TASK 25-13-14-991-009)
R Subtask 25-13-14-020-056
R A. Removal of the Captain and First-Officer Retractable Foot-Rests
R (1) Remove and discard the retaining rings (1).
R (2) Hold the retractable foot rest (3).
R (3) Remove the hinge pins (2).
R (4) Remove the retractable foot rest (3) from the foot rest and sliding
R table assembly (4).

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R Captain and First-Officer Retractable Foot-Rests
R Figure 404/TASK 25-13-14-991-009

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May 01/05

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R TASK 25-13-14-400-005
R Installation of the Captain and First-Officer Retractable Foot-Rests
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-13-14-000-003 Removal of the Actuator on the Foot Rest Assembly

R 25-13-14-400-003 Installation of the Actuator on the Foot Rest
R Assembly
R 25-13-14-991-009 Fig. 404
R 3. __________
Job Set-up
R Subtask 25-13-14-860-059
R (1) Make sure that the actuator on the foot rest assembly is removed
R (Ref. TASK 25-13-14-000-003).
R 4. Procedure
_________
R (Ref. Fig. 404/TASK 25-13-14-991-009)
R Subtask 25-13-14-420-056
R A. Installation of the Captain and First-Officer Retractable Foot-Rests
R (1) Put the retractable foot rest (3) in position on the foot rest and
R sliding table assembly (4).
R (2) Install the hinge pin (2) through the hole of the retractable foot
R rest (3).
R (3) Safety the hinge pin (2)with a new retaining rings (1).

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R 5. Close-up
________
R Subtask 25-13-14-840-051
R (1) Install the actuator on the foot rest assembly (Ref. TASK 25-13-14-
R 400-003).

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May 01/05

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FOOT REST ASSEMBLY - INSPECTION/CHECK
_____________________________________
TASK 25-13-14-200-002
Visual Inspection of the Foot Rest Actuator
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-13-14-991-006 Fig. 601
3. __________
Job Set-up
Subtask 25-13-14-860-057

(Ref. TASK 24-42-00-861-001)
4. Procedure
_________
Subtask 25-13-14-210-051
A. Inspection of the Foot Rest Actuator

R (Ref. Fig. 601/TASK 25-13-14-991-006)
(1) On the foot rest assembly (1), push the foot rest (2) down.
(2) Release pressure and let the foot rest come back to its stowed
position.

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May 01/03

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Visual Inspection of the Foot Rest Actuator
R Figure 601/TASK 25-13-14-991-006

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May 01/03

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(3) Make sure that the foot rest (2) is against the stop (3).
(4) If the foot rest (2) is not against the stop (3), replace the
actuator (4).
(5) Do the same operation for each foot rest assembly.
5. Close-up
________
Subtask 25-13-14-942-055
items.
Subtask 25-13-14-860-058
(1) De-energize the ground service network (Ref. TASK 24-42-00-862-001)

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Page 603
May 01/03
R
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LINING PANELS - REMOVAL/INSTALLATION
____________________________________
TASK 25-13-41-000-001
Removal of the Ceiling Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-41-991-001 Fig. 401
R 3. __________
Job Set-up
Subtask 25-13-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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May 01/07

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4. Procedure
_________
Subtask 25-13-41-020-050
A. Removal of the Ceiling Panels

(Ref. Fig. 401/TASK 25-13-41-991-001)
(1) Disengage the clip (12). To do this, pull the panel (11).
(2) Loosen the fasteners (1) and remove the screws (2) from the panel
(10).
(3) Remove the panel (10).
(9).
(8).
(6).
(5).
(13) Remove the emergency descent device from its housing.
(4).
(15) Remove the panel (4) and disengage the emergency descent device.

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May 01/07
R
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R Ceiling panels.
Figure 401/TASK 25-13-41-991-001

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May 01/97

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(3).

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May 01/06
R
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TASK 25-13-41-400-001
Installation of the Ceiling Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Not Applicable
3. __________
Job Set-up
Subtask 25-13-41-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-13-41-420-050
A. Installation of the Ceiling Panels
(1) Put the panel (3) in position.
(2) Install and tighten the screws (2) on the panel (3).
(3) Lock the fasteners (1) on the panel (3).
(4) Engage the emergency descent device in the panel (4).

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Nov 01/07
R
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(14) Install the panel (7).
(24) Put the panel (11) in position and push it to engage the clip (12).
5. Close-up
________
Subtask 25-13-41-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08
R 122VU LIGHTING/CKPT/DOME 3LE Y06
Subtask 25-13-41-942-050
B. Make sure that the work area is clean and clear of tool(s) and other
items.

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Page 406
Nov 01/07

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TASK 25-13-41-000-002
Removal of the Sidewall Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-13-41-991-002 Fig. 402
25-13-41-991-003 Fig. 403
25-13-41-991-004 Fig. 404
25-13-41-991-005 Fig. 405
25-13-41-991-006 Fig. 406
3. __________
Job Set-up
Subtask 25-13-41-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-13-41-020-051
A. Removal of the panels 211DW, 212DW, 211EW, 212EW, 211FW, 212FW

(Ref. Fig. 402/TASK 25-13-41-991-002)
(1) Removal of the panel 211DW (212DW)
(a) Remove the screws (2) and the washers (3).
(b) Loosen the fasteners (4).
(c) Remove the panel (1), ((5)).

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May 01/07
R
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INTENTIONALLY BLANK

R

25-13-41

Page 408
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Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW)
Figure 402/TASK 25-13-41-991-002

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(2) Removal of the panel 211FW (212FW)
(c) Disconnect the plug behind the panel 17VU (16VU) (13).
(d) Remove the panel (14).
(3) Removal of the panel 211EW (212EW)
(b) Remove the wastebin (7).
(c) Remove the screw (11) and the washer (10).
(d) Remove the panel (6).
Subtask 25-13-41-020-052
B. Removal of the Panels 211AW, 212AW, 211BW, 212BW

(Ref. Fig. 403/TASK 25-13-41-991-003)
(1) Removal of the panel 211AW (212AW)
(a) Loosen the fasteners (4).
(b) Remove the screws (2) and the washers (1).
(c) Remove the panel (3).
(2) Removal of the panel 211BW (212BW)
(a) Remove the screw (10) and the washer (11).
(b) Remove the screw (6).
(c) Remove the screw (7) and the washer (8).
(d) Remove the ramp (9)
(e) Remove the panel (5).

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Sidewall Panels (211AW, 212AW, 211BW, 212BW)
Figure 403/TASK 25-13-41-991-003

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Subtask 25-13-41-020-053
C. Removal of the Panel 211LW

(Ref. Fig. 404/TASK 25-13-41-991-004)
(1) Remove the screws (1) and the washers (2).
(2) Loosen the fastener (3).
Subtask 25-13-41-020-054
D. Removal of the Panels 212HW and 212JW

(Ref. Fig. 405/TASK 25-13-41-991-005)
(1) Removal of the Panel 212HW
(2) Removal of the panel 212JW
(a) Remove the panel 212DW.
Subtask 25-13-41-020-055
E. Removal of the Panel 212KW

(Ref. Fig. 406/TASK 25-13-41-991-006)
(1) Loosen the fasteners (2).

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Sidewall Panel 211LW
Figure 404/TASK 25-13-41-991-004

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Sidewall Panels (212HW, 212JW)
Figure 405/TASK 25-13-41-991-005

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May 01/06
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Sidewall Panel 212KW
Figure 406/TASK 25-13-41-991-006

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May 01/06
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TASK 25-13-41-400-002
Installation of the Sidewall Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-13-41-991-002 Fig. 402
25-13-41-991-003 Fig. 403
25-13-41-991-004 Fig. 404
25-13-41-991-005 Fig. 405
25-13-41-991-006 Fig. 406
3. __________
Job Set-up
Subtask 25-13-41-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-13-41-210-050
A. Preparation for installation

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Subtask 25-13-41-420-051
B. Installation of the Panels 211EW, 212EW, 211FW, 212FW, 211DW, 212DW

(Ref. Fig. 402/TASK 25-13-41-991-002)
(1) Installation of the panel 211EW (212EW)
(a) Put the panel (6) in position.
(b) Install the washers (9) and the screws (8), tighten them.
(c) Install the washer (10) and the screw (11), tighten it.
(d) Install the wastebin (7).
(2) Installation of the panel 211FW (212FW)
(b) Connect the plug behind the panel 17VU (16VU) (13).
(c) Install the washers (11) and the screws (12), tighten them.
(d) Lock the fasteners (4).
(3) Installation of the Panel 211DW (212DW)
(a) Put the panel (1), ((5)) in position.
(b) Install the washers (3) and the screws (2), tighten them.
(c) Lock the fasteners (4).
Subtask 25-13-41-420-052
C. Installation of the Panels 211AWW, 212AW, 211BW, 212BW

(Ref. Fig. 403/TASK 25-13-41-991-003)
(1) Installation of the panel 211AW (212AW)
(b) Install the washers (1) and the screws (2). Tighten the screws.

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(2) Installation of the panel 211BW (212BW)
(b) Install the washer (8), the screw (7) and the ramp (9). Tighten
the screw.
(c) Install the screw (10) and the washer (11). Tighten it.
(d) Install the screw (6). Tighten it.
Subtask 25-13-41-420-053
D. Installation of the Panel 211LW

(Ref. Fig. 404/TASK 25-13-41-991-004)
(2) Install the washers (2) and the screws (1). Tighten the screws.
(3) Lock the fastener (3).
Subtask 25-13-41-420-054
E. Installation of the Panels 212HW and 212JW

(Ref. Fig. 405/TASK 25-13-41-991-005)
(1) Installation of the panel 212HW
(2) Installation of the panel 212JW
(c) Install the panel 212DW.

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Subtask 25-13-41-420-055
F. Installation of the Panel 212KW

(Ref. Fig. 406/TASK 25-13-41-991-006)
(2) Lock the fasteners (2).
5. Close-up
________
Subtask 25-13-41-410-050
items.
Subtask 25-13-41-862-050

(Ref. TASK 24-42-00-862-001).

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ROLLER BLIND - SLIDING WINDOW - REMOVAL/INSTALLATION
____________________________________________________
TASK 25-13-42-000-001
Removal of the Sliding Window Roller-Blind
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-42-860-050
(1) Open the sliding window.
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-42-991-001)
Subtask 25-13-42-020-050
A. Removal of the Sliding Window Roller-Blind
(2) Remove the casing (3).
(4) Remove the roller blind (1).
(5) Remove and discard the O-rings (5).

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Sliding Window Roller-Blind
Figure 401/TASK 25-13-42-991-001

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TASK 25-13-42-400-001
Installation of the Sliding Window Roller-Blind
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 O-rings 25-13-13 01 -080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-42-860-051
(1) Make sure that the sliding window is open.
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-42-991-001)
Subtask 25-13-42-420-050
A. Installation of the Sliding Window Roller-Blind
(1) Put the new O-rings (5) in position.
(2) Put the roller blind (1) in position.

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(4) Put the casing (3) in position.
5. Close-up
________
Subtask 25-13-42-860-052
(1) Close the sliding window.
items.

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ROLLER BLIND - FIXED WINDOW - REMOVAL/INSTALLATION
__________________________________________________
TASK 25-13-43-000-001
Removal of the Fixed Window Roller-Blind
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-43-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-43-860-050
(1) On the fixed window remove the screws (2).
(2) Remove the cover (1).
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-43-991-001)
Subtask 25-13-43-020-050
A. Removal of the Fixed Window Roller-Blind
(1) Remove the screws (3) and washers (4).
(2) Remove the roller blind (5).

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Fixed Window Roller-Blind
Figure 401/TASK 25-13-43-991-001

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TASK 25-13-43-400-001
Installation of the Fixed Window Roller-Blind
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-13-43-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-43-860-051

Not applicable.
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-43-991-001)
Subtask 25-13-43-420-050
A. Installation of the Fixed Window Roller-Blind
(1) Put the roller-blind (5) in position.
(2) Install the washer (4) and tighten the screws (3).
5. Close-up
________
Subtask 25-13-43-860-052
(1) Put the cover (1) in position and tighten the screws (2).
items.

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CARPET - COCKPIT - REMOVAL/INSTALLATION
_______________________________________
TASK 25-13-44-000-001
Removal of the Cockpit Textile Floor Covering (Carpet)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-11-41-000-001 Removal of the Third Occupant Seat
25-11-42-000-001 Removal of the Fourth Occupant Seat (13MM)
25-13-44-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-44-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-44-991-001)
R **ON A/C 001-012, 014-099,
Subtask 25-13-44-020-050
A. Removal of the Seats
(1) Remove the Fourth Occupant seat (Ref. TASK 25-11-42-000-001).
(2) Remove the Third Occupant seat (Ref. TASK 25-11-41-000-001).

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Textile Floor Covering
Figure 401/TASK 25-13-44-991-001

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(3) Remove the Captain and the First Officer seats (Ref. TASK 25-11-51-
000-001).
R **ON A/C 101-199, 901-999,
Subtask 25-13-44-020-050-A
A. Removal of the Seats
(1) Remove the Third Occupant seat (Ref. TASK 25-11-41-000-001).
(2) Remove the Captain and the First Officer seats (Ref. TASK 25-11-51-
000-001).
**ON A/C ALL
Subtask 25-13-44-020-051
B. Removal of the Textile Floor Covering
(1) Remove the twelve screws (5).
(2) Remove the grid (3).
(3) Remove the cover strip (4).
(4) Remove the floor covering (1):
(a) Use a non-metallic scraper to release the carpet from the floor.
(b) Remove the remaining double-sided adhesive tape (2) with the
non-metallic scraper.

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TASK 25-13-44-400-001
Installation of the Cockpit Textile Floor Covering (Carpet)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-065 USA MIL-T-60394 TYPE I CLASS I

DOUBLE SIDED ADHESIVE TAPE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-11-41-000-001 Removal of the Third Occupant Seat
25-11-41-400-001 Installation of the Third Occupant Seat
25-11-42-000-001 Removal of the Fourth Occupant Seat (13MM)
25-11-42-400-001 Installation of the Fourth Occupant Seat (13MM)
25-11-51-400-001 Installation of the Captain/First Officer Seat (3MS,
4MS)
25-13-44-991-001 Fig. 401

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3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-13-44-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain and the First Officer seats are removed
(Ref. TASK 25-11-51-000-001).
(3) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(4) Make sure that the Fourth Occupant seat is removed (Ref. TASK 25-11-
42-000-001).
R **ON A/C 101-199, 901-999,
Subtask 25-13-44-860-050-A

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the Captain and the First Officer seats are removed
(Ref. TASK 25-11-51-000-001).
(3) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).

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R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 25-13-44-991-001)
Subtask 25-13-44-420-050
A. Installation of the Textile Floor Covering

_______
DO NOT SMOKE.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF
_______
CARBONFIBER REINFORCED PLASTIC.
NOTE : Use CLEANING AGENTS (Material No. 11-003) to clean the floor
____
area.
(2) Install BONDING AND ADHESIVE COMPOUNDS (Material No. 08-065) (2).
(3) Apply pressure on the adhesive tapes with a ROLLER - RUBBER.
(4) Carefully put the floor covering (1) in position.
NOTE : Make sure that the installation is correct around the seat
____
bases.
(5) Apply pressure on the floor covering to put it in position.
NOTE : Make sure that the floor covering does not cause a blockage of
____
the holes for attachment of the seats.
(6) Install the grid (3).
(7) Install the cover strip (4).

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(8) Install the twelve screws (5).
**ON A/C 001-012, 014-099,
Subtask 25-13-44-420-051
B. Installation of the Seats
(1) Install the Fourth Occupant seat (Ref. TASK 25-11-42-400-001).
(2) Install the Third Occupant seat (Ref. TASK 25-11-41-400-001).
(3) Install the Captain and the First Officer seats (Ref. TASK 25-11-51-
400-001).
R **ON A/C 101-199, 901-999,
Subtask 25-13-44-420-051-A
B. Installation of the Seats
(1) Install the Third Occupant seat (Ref. TASK 25-11-41-400-001).
(2) Install the Captain and the First Officer seats (Ref. TASK 25-11-51-
400-001).
**ON A/C ALL
5. Close-up
________
Subtask 25-13-44-860-051
items.
(2) Put the aircraft back to the serviceable condition.
Subtask 25-13-44-862-050
B. De-energize the aircraft electrical circuits

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COCKPIT CENTER PEDESTAL FOAM PANELS - REMOVAL/INSTALLATION
__________________________________________________________
TASK 25-13-45-000-001
Removal of the Foam Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)

23-13-13-000-001 Removal of the Radio Management Panel (RMP) (1RG1,
1RG2, 1RG3)
23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,
2RN3, 2RN4, 2RN5)
27-51-43-000-001 Removal of the Flap and Slat Control Lever
27-92-14-000-001 Removal of the Speedbrake Control Transducer Unit
(7CE)
31-35-22-000-001 Removal of the Printer (4TW)
34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)
34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)
25-13-45-991-001 Fig. 401
25-13-45-991-002 Fig. 402

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3. __________
Job Set-up
Subtask 25-13-45-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-13-45-020-050
A. Removal of the Adjacent Units
(1) Remove the Multipurpose Control and Display Unit (MCDU) (3CA1)
(Ref. TASK 22-82-12-000-001).
(2) Remove the Radio Management Panel (RMP) (1RG1) (Ref. TASK 23-13-13-
000-001).
(3) Remove the Audio Control Panel (ACP) (2RN1) (Ref. TASK 23-51-12-000-
001).
(4) Remove the FLOOD LT/INTEG LT panel 111VU.
(5) Remove the weather radar control unit (3SQ) (Ref. TASK 34-41-12-000-
001).
(6) Remove the speedbrake control transducer unit (7CE) (Ref. TASK 27-92-
14-000-001).
(7) Remove the MCDU (3CA2) (Ref. TASK 22-82-12-000-001).
(8) Remove the RMP (1RG2) (Ref. TASK 23-13-13-000-001).
(9) Remove the ACP (2RN2) (Ref. TASK 23-51-12-000-001).
(10) Remove the FLOOD LT panel 112VU.
(11) Remove the ATC/TCAS control unit (3SH) (Ref. TASK 34-52-12-000-001).
(12) Remove the flap and slat control lever (Ref. TASK 27-51-43-000-001).

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(13) Remove the printer (4TW) (Ref. TASK 31-35-22-000-001).
Subtask 25-13-45-020-051
B. Removal of the Left Foam Panel

(Ref. Fig. 401/TASK 25-13-45-991-001)
(1) Remove the five screws (4) and the five washers (2) from the center
pedestal structure (1).
(2) Remove the three screws (5) and the three washers (2) from the center
(3) Remove the two screws (3) and the two washers (2) from the center
(4) Remove the left foam panel (6) from the center pedestal structure
(1).
Subtask 25-13-45-020-052
C. Removal of the Right Foam Panel

(Ref. Fig. 402/TASK 25-13-45-991-002)
(1) Remove the six screws (3) and the six washers (2) from the center
(2) Remove the three screws (4) and the three washers (2) from the center
(3) Remove the two screws (5) and the two washers (2) from the center
(4) Remove the right foam panel (6) from the center pedestal structure
(1).

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Left Foam Panel
Figure 401/TASK 25-13-45-991-001

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Nov 01/07

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Right Foam Panel
Figure 402/TASK 25-13-45-991-002

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TASK 25-13-45-400-001
Installation of the Foam Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)

22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3)
23-13-13-000-001 Removal of the Radio Management Panel (RMP) (1RG1,
1RG2, 1RG3)
23-13-13-400-001 Installation of the Radio Management Panel (RMP)
(1RG1, 1RG2, 1RG3)
23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,
2RN3, 2RN4, 2RN5)
23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1,
2RN2, 2RN3, 2RN4, 2RN5)
27-51-43-000-001 Removal of the Flap and Slat Control Lever
27-51-43-400-001 Installation of the Flap and Slat Control Lever
27-92-14-000-001 Removal of the Speedbrake Control Transducer Unit
(7CE)
27-92-14-400-001 Installation of the Speedbrake Control Transducer
Unit (7CE)
31-35-22-000-001 Removal of the Printer (4TW)
31-35-22-400-001 Installation of the Printer (4TW)
34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)
34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ)
34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)
34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH)
25-13-45-991-001 Fig. 401
25-13-45-991-002 Fig. 402

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3. __________
Job Set-up
Subtask 25-13-45-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-13-45-860-050
(1) Make sure that the MCDU (3CA1) is removed (Ref. TASK 22-82-12-000-
001).
(2) Make sure that the RMP (1RG1) is removed (Ref. TASK 23-13-13-000-
001).
(3) Make sure that the ACP (2RN1) is removed (Ref. TASK 23-51-12-000-
001).
(4) Make sure that the FLOOD LT/INTEG LT panel 111VU is removed.
(5) Make sure that the weather radar control unit (3SQ) is removed
(Ref. TASK 34-41-12-000-001).
(6) Make sure that the speedbrake control transducer unit (7CE) is
removed (Ref. TASK 27-92-14-000-001).
(7) Make sure that the MCDU (3CA2) is removed (Ref. TASK 22-82-12-000-
001).
(8) Make sure that the RMP (1RG2) is removed (Ref. TASK 23-13-13-000-
001).
(9) Make sure that the ACP (2RN2) is removed (Ref. TASK 23-51-12-000-
001).
(10) Make sure that the FLOOD LT panel 112VU is removed.
(11) Make sure that the ATC/TCAS control unit (3SH) is removed (Ref. TASK
34-52-12-000-001).

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(12) Make sure that the flap and slat control lever is removed (Ref. TASK
27-51-43-000-001).
(13) Make sure that the printer (4TW) is removed (Ref. TASK 31-35-22-000-
001).
4. Procedure
_________
Subtask 25-13-45-420-050
A. Installation of the Left Foam Panel

(Ref. Fig. 401/TASK 25-13-45-991-001)
(1) Put and hold in position the left foam panel (6) on the center
(2) Install the two screws (3), the two washers (2) and tighten them.
(3) Install the three screws (5), the three washers (2) and tighten them.
(4) Install the five screws (4), the five washers (2) and tighten them.
Subtask 25-13-45-420-051
B. Installation of the Right Foam Panel

(Ref. Fig. 402/TASK 25-13-45-991-002)
(1) Put and hold in position the right foam panel (6) on the center
(2) Install the two screws (5), the two washers (2) and tighten them.
(3) Install the three screws (4), the three washers (2) and tighten them.
(4) Install the six screws (3), the six washers (2) and tighten them.
Subtask 25-13-45-420-052
C. Installation of the Adjacent Units
(1) Install the MCDU (3CA1) (Ref. TASK 22-82-12-400-002).
(2) Install the RMP (1RG1) (Ref. TASK 23-13-13-400-001).
(3) Install the ACP (2RN1) (Ref. TASK 23-51-12-400-001).
(4) Install the FLOOD LT/INTEG LT panel 111VU.

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(5) Install the weather radar control unit (3SQ) (Ref. TASK 34-41-12-400-
001).
(6) Install the speedbrake control transducer unit (7CE) (Ref. TASK 27-
92-14-400-001).
(7) Install the MCDU (3CA2) (Ref. TASK 22-82-12-400-002).
(8) Install the RMP (1RG2) (Ref. TASK 23-13-13-400-001).
(9) Install the ACP (2RN2) (Ref. TASK 23-51-12-400-001).
(10) Install the FLOOD LT panel 112VU.
(11) Install the ATC/TCAS control unit (3SH) (Ref. TASK 34-52-12-400-001).
(12) Install the flap and slat control lever (Ref. TASK 27-51-43-400-001).
(13) Install the printer (4TW) (Ref. TASK 31-35-22-400-001).
Subtask 25-13-45-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 25-13-45-860-051
items.

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COAT STOWAGE - REMOVAL/INSTALLATION
___________________________________
TASK 25-13-46-000-001
Removal of the Coat Stowage
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-13-41-000-002 Removal of the Sidewall Panels
25-13-46-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-46-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-13-46-010-050
B. Get Access
(1) If necessary, remove the ceiling panels that are against the coat
stowage (Ref. TASK 25-13-41-000-001).
(2) If necessary, remove the sidewall panels that are against the coat
stowage (Ref. TASK 25-13-41-000-002).

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May 01/08

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4. Procedure
_________
Subtask 25-13-46-020-050
A. Removal of the Coat Stowage

(Ref. Fig. 401/TASK 25-13-46-991-001)
(1) Remove the setscrews (16) and the bar (17).
(2) Remove the bolts (1) and (6), the washers (7), the screws (13) and
(14) and the panel (12).
(3) Remove the screws (9), the covers (8) and (10).
(4) Remove the bolts (5), the washers (4) and the panel (11).
(5) Remove the bolts (2), the washers (3) and the panel (15).

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May 01/08

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INTENTIONALLY BLANK

25-13-46

Page 403
May 01/08

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Coat Stowage

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Page 404
May 01/08

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Coat Stowage

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May 01/08

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TASK 25-13-46-400-001
Installation of the Coat Stowage
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-13-41-400-002 Installation of the Sidewall Panels
25-13-46-000-001 Removal of the Coat Stowage
25-13-46-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-13-46-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the removal task is completed before you do the
installation task (Ref. TASK 25-13-46-000-001).
4. Procedure
_________
Subtask 25-13-46-420-050
A. Installation of the Coat Stowage

(Ref. Fig. 401/TASK 25-13-46-991-001)
(1) Put the panel (15) in position and install the washers (3) and the
bolts (2). Tighten the bolts (2).

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(2) Put the panel (11) in position and install the washers (4) and the
bolts (5). Tighten the bolts (5).
(3) Put the covers (8) and (10) in position, install and tighten the
screws (9).
(4) Put the panel (12) in position and install the washers (7), the bolt
(1) and (6) and the screws (13) and (14). Tighten the bolts (1) and
(6) and then screws (13) and (14).
(5) Install and tighten the setscrews (16) and put the bar (17) in
position.
5. Close-up
________
Subtask 25-13-46-410-050
A. Close Access
(1) If removed, install the ceiling panels (Ref. TASK 25-13-41-400-001).
(2) If removed, install the sidewall panels (Ref. TASK 25-13-41-400-002).
items.
Subtask 25-13-46-862-050

(Ref. TASK 24-42-00-862-001).

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COCKPIT EQUIPMENT RACKS - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The Rear Panel 120VU is installed in the cockpit, it is located on the right
hand side, behind the First Officer seat. This rack houses:
- in the lower section, the AC and DC electrical power centers,
- in the center section, the primary circuit breakers and the power
circuits,
- in the upper section, the system circuit breakers requiring no action in
flight.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
120VU REAR PNL
3. ___________
Description
R (Ref. Fig. 002)
A. Rack Lower Section

This section of the rack is divided into several compartments. Each
compartment houses electrical generation equipment such as contactors,
TRs, etc. associated with the corresponding systems:
- system 1 AC compartment associated with engine 1 generator,
- system 2 AC compartment associated with engine 2 generator,
- APU system and ground power unit AC compartment associated with the APU
generators and the ground power unit,
- system 1 DC compartment,
- system 2 DC compartment.
B. Rack Center Section

This section of the rack houses the primary circuit breakers associated
with the electrical generation systems installed in the lower section of
the rack and some primary circuit breakers.
These circuit breakers are grouped per system, their functional
designation is given and they are geographically located by means of
placards.

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May 01/96

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Rear Panel 120VU - Component Location
Figure 001

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Feb 01/96

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Rear Panel 120VU
Figure 002

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Page 3
May 01/96
R
IAC
C. Rack Upper Section
This section of the rack houses, split over two panels, all the
distribution circuit breakers protecting the electrical lines supplying
the systems.
These circuit breakers are grouped per system, their functional
designation is given and they are geographically located by means of
placards.
D. Access to the various components

Access to the AC and DC electrical power centers is gained by removing
the cover plates.
Access to the inside of the circuit breaker panels is gained by opening
the hinged panels.

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IAC
FLIGHT CREW FOOT WARMERS - DESCRIPTION AND OPERATION
____________________________________________________
1. _______
General
The flight crew electrical foot warmers consist of heating panels controlled
by a switch located on the Captain and the First Officer lighting / LOUD
SPEAKER control panels.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2DR1 WARMER-FOOT,CAPT R 211 831 25-15-51
2DR3 WARMER-FOOT,CAPT L 211 831 25-15-51
2DR2 WARMER-FOOT,F/O R 212 831 25-15-51
2DR4 WARMER-FOOT,F/O L 212 831 25-15-51
3DR1 SW-FOOT WARMER,CAPT 301VU 211 831 25-15-00
3DR2 SW-FOOT WARMER,F/O 500VU 212 831 25-15-00
3. ___________
Description
(Ref. Fig. 002)
Each pair of foot warmers is controlled by a switch supplied with 115VAC. An
electronic circuit integral with each foot warmer controls the temperature
level.

R

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Flight Crew Foot Warmers - Component Location
Figure 001

R

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Page 2
May 01/06

IAC
Flight Crew Foot Warmers - Schematic
Figure 002

R

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FOOT WARMER - CAPTAIN AND F/O (2DR1,2DR2,2DR3,2DR4) - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-15-51-000-001
Removal of the Captain/First Officer Foot Warmer (2DR1,2DR2,2DR3,2DR4)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking cap

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-15-51-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-15-51-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU FOOT WARMER 1DR X15

R

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-15-51-991-001)
Subtask 25-15-51-020-050
A. Removal of the Captain/First Officer Foot Warmer
(2) Disconnect the electrical connector (2) from the foot warmer (1).
(3) Put a blanking cap on the electrical connector (2).
(4) Remove the foot warmer (1).

R

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May 01/06

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Foot Warmer.
Figure 401/TASK 25-15-51-991-001

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TASK 25-15-51-400-001
Installation of the Captain/First Officer Foot Warmer (2DR1,2DR2,2DR3,2DR4)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 25-15-51-865-051
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU FOOT WARMER 1DR X15
4. Procedure
_________
Subtask 25-15-51-420-050
A. Installation of the Captain/First Officer Foot Warmer
(1) Remove the blanking cap from the electrical connector (2).
(2) Connect the electrical connector (2) to the foot warmer (1).
(3) Install the foot warmer (1), the screws (3) and tighten them.

R

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Subtask 25-15-51-865-052
breaker(s):
1DR.
NOTE : Only do this step if a handset is installed.

____
Subtask 25-15-51-720-050
C. Do this operational test:
(1) On the CAPT lighting/loud speaker control panel 301VU, set the switch
3DR1 to the ON position.
(2) Make sure that the foot warmer operates.
(3) On the F/O lighting/loud speaker control panel 500VU, set the switch
3DR2 to the ON position.
(4) Make sure that the foot warmer operates.
5. Close-up
________
Subtask 25-15-51-942-050
items.
(2) Put the aircraft back to its initial configuration.

R

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FOOT WARMER - CAPTAIN AND F/O (2DR1,2DR2,2DR3,2DR4) - ADJUSTMENT/TEST
_____________________________________________________________________
TASK 25-15-51-820-001
Adjustment of the Captain/First Officer Foot-Warmer Temperature
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 SCREWDRIVER - SMALL
No specific 1 THERMOMETER 50 DEG C (122 DEG F)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-15-51-000-001 Removal of the Captain/First Officer Foot Warmer
(2DR1,2DR2,2DR3,2DR4)
25-15-51-400-001 Installation of the Captain/First Officer Foot Warmer
(2DR1,2DR2,2DR3,2DR4)
25-15-51-991-002 Fig. 501

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3. __________
Job Set-up
Subtask 25-15-51-860-050
(1) Energize the aircraft electrical circuits

(Ref. TASK 24-41-00-861-002).
(2) Remove the Captain/First Officer foot warmer (Ref. TASK 25-15-51-000-
001).
4. Procedure
_________
(Ref. Fig. 501/TASK 25-15-51-991-002)
Subtask 25-15-51-820-050
A. Adjustment of the Captain/First Officer Foot-Warmer Temperature
(1) Make sure that the electrical connector (6) is disconnected.
(2) Remove the five screws (3) and spacers (2).
(3) Remove the cover (1) from the foot warmer assy (4).
(4) Turn the axle of the potentiometer (5) clockwise with a SCREWDRIVER -
SMALL to increase the temperature.
NOTE : If you turn the axle counterclockwise, the temperature

____
decreases.
(5) Put the cover (1) in position.
(6) Connect the electrical connector (6).
(7) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
1DR.
(8) Put a THERMOMETER 50 DEG C (122 DEG F) on the heating plate.
(9) On the CAPT (F/O) lighting/loud speaker control panel 301VU (500VU),
set the switch 3DR1 (3DR2) to the ON position.
(10) Wait until the thermometer temperature becomes stable.

R

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Captain/First Officer Foot Warmer
Figure 501/TASK 25-15-51-991-002

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(11) On the CAPT (F/O) lighting/loud speaker control panel 301VU (500VU),
set the switch 3DR1 (3DR2) to the OFF position.
(12) Open, safety and tag this(these) circuit breaker(s):

1DR.
(13) Disconnect the electrical connector (6).
R (15) If the thermometer temperature is not at the Captain/First Officer

R convenience:
R - do the steps (3) thru (14) again until the temperature agrees with
R the Captain/First Officer convenience.
R (16) If the temperature is at the Captain/First Officer convenience:
(a) Safety the axle of potentiometer with BONDING AND ADHESIVE

(b) Put the cover (1) in position on the foot warmer assy (4).
(c) Install the five spacers (2) and screws (3).
5. Close-up
________
Subtask 25-15-51-860-051
(1) Install the Captain/First Officer foot warmer (Ref. TASK 25-15-51-
400-001).
items.
(3) Put the aircraft back to its initial configuration.

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COCKPIT ADDITIONAL ELECTRICAL SUPPLY - DESCRIPTION AND OPERATION
________________________________________________________________
1. _______
General
The system of the cockpit additional electrical-supply supplies 115VAC/60Hz
power to the CAPT and F/O outlets by means of the static inverter. The
static inverter converts 28VDC input power to 115VAC/60Hz output power.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3NA STATIC INVERTER 122 811 25.18.51
4NA OUTLET-115/60HZ, F/O 16VU 212
5NA OUTLET-115/60HZ, CAPT 17VU 211
3. Description
___________
R
R (Ref. Fig. 001)
R - The circuit breaker (1NA) is installed on the rear circuit-breaker panel
R 121VU at the position 25K, and protects the system of the cockpit
R additional electrical-supply.
R - The circuit breaker (2NA) is installed on the rear circuit-breaker panel
R 121VU at the position 23K, and protects the CAPT and F/O outlets.
R - The static inverter (3NA) is installed in the avionics compartment in zone
R 122.
R - The CAPT and F/O outlets (4NA and 5NA) are installed of each side of the
R cockpit, on the CAPT hand-microphone panel 17VU and on the F/O
R hand-microphone panel 16VU.
4. Power
____________
Supply
(Ref. Fig. 002)
The service bus 210PP supplies 28VDC through the circuit breaker (1NA) to
the static inverter (3NA).
When a plug is connected to the CAPT and/or F/O outlet(s) (4NA and/or 5NA),
the contact in the outlet(s) closes and the remote on/off control of the
static inverter is supplied.
The 115VAC/60Hz power is supplied by the static inverter through the circuit
breaker (2NA) to the CAPT and/or F/O outlet(s) (4NA and/or 5NA).

R

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Page 1
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Component Location
Figure 001

R

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Page 2
Feb 01/07

IAC
Electrical Schematic
Figure 002

R

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Feb 01/07

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STATIC INVERTER - REMOVAL/INSTALLATION
______________________________________
TASK 25-18-51-000-001
Removal of the Static Inverter
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-18-51-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-18-51-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-18-51-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU PILOTS OUTLETS/STAT INV 1NA K25
121VU PILOTS OUTLETS/115V 60HZ 2NA K23

R

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Subtask 25-18-51-010-050
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the

access door 811.
(2) Open the access door 811.
4. Procedure
_________
Subtask 25-18-51-020-050
A. Removal of the Static Inverter

(Ref. Fig. 401/TASK 25-18-51-991-001)
(1) Remove the screws (4) and the washers (3). Be careful not to cause
damage to the electrical circular connector (8).
(2) Remove the electrical circular connector (8) from the static inverter
(7).
(3) Remove and retain for the installation the clip-nuts (1).
(4) Put blanking caps on the disconnected electrical circular-connector

(8). Use some straps to attach the electrical circular connector (8).
(5) Remove the screws (6), the washers (5) and the nuts (2).
(6) Remove the static inverter (7) from the plate assy (9).

R

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Feb 01/07

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Static Inverter
Figure 401/TASK 25-18-51-991-001

R

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Feb 01/07

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TASK 25-18-51-400-001
Installation of the Static Inverter
CAUTION : MAKE SURE THAT THE ITEMS IN THE FIXTURES, TOOLS, TEST AND SUPPORT
_______
EQUIPMENT PARAGRAPH ARE APPLICABLE TO YOUR AIRCRAFT (THIS LIST IS
NOT CUSTOMIZED). REFER TO THE APPLICABLE SUBTASKS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

99D24003000000 1 ELECTRICAL TEST PLUG
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-018B USA AMS 3267

LOW ADHESION POLYSULFIDE SEALANT (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-18-51-991-001 Fig. 401

R

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3. __________
Job Set-up
Subtask 25-18-51-861-051
A. Make sure that the ground service network is energized

(Ref. TASK 24-42-00-861-001).
Subtask 25-18-51-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-18-51-010-051
C. Get Access
(1) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in
position at the access door 811.
(2) Make sure that the access door 811 is open.
4. Procedure
_________
Subtask 25-18-51-420-050
A. Installation of the Static Inverter

(Ref. Fig. 401/TASK 25-18-51-991-001)
(1) Carefully clean the support assy (10) and the plate assy (9).
(2) Apply SEALANTS (Material No. 09-018B) to the support assy (10).
(3) Install the clip-nuts (1) on the support assy (10).
(4) Install the static inverter (7) on the plate assy (9).
(5) Install the nuts (2), the washers (5) and the screws (6).
(6) Remove the blanking caps from the electrical circular connector (8).

R

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(7) Install the electrical circular connector (8) on the static inverter
(7). Be careful not to cause damage to the electrical circular
connector (8).
(8) Install the washers (3) and the screws (4).
Subtask 25-18-51-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-18-51-710-050
C. BITE Test
(1) On the CAPT hand-microphone panel 17VU:
(a) Connect the ELECTRICAL TEST PLUG (99D24003000000) to the CAPT

outlet (5NA).
(b) On the electrical test plug, push the pushbutton switch, the
light comes on.
(c) Connect the voltmeter to the electrical test plug and make sure
that the voltage is 115VAC.
(d) Disconnect the voltmeter.
(e) Release the pushbutton switch, the light goes off.
(f) Disconnect the tool from the CAPT outlet (5NA).
(2) On the F/O hand-microphone panel 16VU:
(a) Connect the ELECTRICAL TEST PLUG (99D24003000000) to the F/O

outlet (4NA).
(b) On the electrical test plug, push the pushbutton switch, the
light comes on.

R

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(c) Connect the voltmeter to the electrical test plug and make sure
that the voltage is 115VAC.
(d) Disconnect the voltmeter.
(e) Release the pushbutton switch, the light goes off.
(f) Disconnect the tool from the F/O outlet (4NA).
5. Close-up
________
Subtask 25-18-51-410-050
A. Close Access
items.
(2) Close the access door 811.
Subtask 25-18-51-862-050

(Ref. TASK 24-42-00-862-001).

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PASSENGER COMPARTMENT - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The passenger compartment is in the upper fuselage section. It is between
the partition on FR12/13 of the flight compartment and the aft pressure
bulkhead on FR70.
2. __________________
Component Location
R **ON A/C 001-012, 014-099,
(Ref. Fig. 001)
R **ON A/C ALL
3. __________________
System Description
A. The cabin is divided into utility areas and seating areas. The
passenger/crew doors and emergency exits are also included in the cabin
area.
The utility areas are adjacent to the cabin entrances.
The passenger seating area is between the forward utility area and the
aft utility area.
Partitions and curtains divide the utility areas from the seating areas.
(1) Seating area

The equipment and furnishings which are installed in the passenger
seating area are:
- Passenger seats (Ref. 25-21-00).
- Cabin attendant seats (Ref. 25-22-00).
- Linings and furnishings that cover the compartment structure (Ref.
25-23-00).
- Overhead stowage compartments are for stowage of passenger carry-on
baggage and other equipment (Ref. 25-24-00).
- Passenger service/information units (Ref. 25-25-00).
- Textile floor coverings (Ref. 25-28-00).
(2) Utility area

The equipment and furnishings which are installed in the utility
areas are:
- Cabin attendant seats (Ref. 25-22-00).
- Passenger Service Units (PSUs) are installed at passenger and
attendant locations throughout the cabin (Ref. 25-25-00).
- Curtains and partitions are used to divide the utility areas and
the seating sections (Ref. 25-26-00).

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Cabin Layout IC1
Figure 001

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- Ancillary equipment has different stowage units (Ref. 25-27-00).
- Nontextile floor coverings (Ref. 25-28-00).
- Vacuum cleaner sockets give electrical power to clean the cabin
interior (Ref. 25-29-00).
- Galleys (Ref. 25-30-00).
- Lavatories (Ref. 25-40-00).
(3) Additional equipment

Additional equipment also installed in the cabin is:
- Emergency escape slide/slide rafts (Ref. 25-62-00).
- First aid equipment (Ref. 25-64-00).
- Miscellaneous emergency equipment (Ref. 25-65-00).
- Flotation and survival Equipment (Ref. 25-66-00).

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May 01/06
R
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PASSENGER COMPARTMENT - DEACTIVATION/REACTIVATION
_________________________________________________
TASK 25-20-00-040-001
Deactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage Compartment
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-28-01

Overhead Storage Bin(s)/Cabin and
Galley Storage Compartment/Closets
(FAA only)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-20-00-861-050

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
Subtask 25-20-00-040-050
A. Deactivation of the affected Compartment(s).
(1) Put nylon reinforced strapping tape across the affected

compartment(s) to make sure it(they) stays(stay) closed.
(2) Install placards UNSERVICEABLE or DO NOT USE on the affected

compartment(s).
NOTE : The affected compartment(s) is(are) not used for storage of

____
any item(s). Only those items that are permanently installed
can be stowed.
NOTE : The affected compartment(s) is(are) not used for storage of

____
emergency equipment.
5. Close-up
________
Subtask 25-20-00-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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TASK 25-20-00-440-001
Reactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage Compartment
1. __________________
Reason for the Job

Overhead Storage Bin(s)/Cabin and
Galley Storage Compartment/Closets
(FAA only)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-20-00-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-20-00-440-050
A. Reactivation of the affected Compartment(s).
(1) Remove the placards UNSERVICEABLE or DO NOT USE from the affected
compartment(s).
(2) Remove the nylon reinforced strapping tape across the compartment(s).

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5. Close-up
________
Subtask 25-20-00-862-051

(Ref. TASK 24-42-00-862-001).

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Page 404
Nov 01/05

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PASSENGER COMPARTMENT - CLEANING/PAINTING
_________________________________________
TASK 25-20-00-370-001
Refurbishment of the Cabin Sidewall Linings and the Doors of the Overhead
Stowage Compartments
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific maintenance history data

No specific paint borer 518
No specific 2 GUN - AIR SPRAY, STANDARD PAINT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 16-047A F ABS5650B
TOPCOAT (Ref. 20-31-00)
DECORATIVE TOP COAT FOR FURNISHING AND EQUIPMENT
(Ref. 20-31-00)
Material No. 16-047C AIB AIMS 04-08-002
DECORATIVE TOP COAT FOR FURNISHING AND EQUIPMENT
(Ref. 20-31-00)

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Page 701
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-43-000-001 Removal of the Upper Sidewall Panel(s)
25-23-43-400-001 Installation of the Upper Sidewall Panel(s)
25-24-41-000-002 Removal of the Door of the Overhead
Stowage-Compartment
25-24-41-400-002 Installation of the Door of the Overhead
Stowage-Compartment
3. __________
Job Set-up
Subtask 25-20-00-861-052

(Ref. TASK 24-42-00-861-001)
Subtask 25-20-00-910-050
B. General
CAUTION : MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE

_______
SURE THAT THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS.
IF THIS DATA IS MISSING, IT IS POSSIBLE THAT THE SUBSEQUENT
REFURBISHMENT WILL NOT AGREE WITH THE HEAT RELEASE
REQUIREMENTS.

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4. Procedure
_________
Subtask 25-20-00-370-050
A. Painting of the Cabin Sidewall Panels
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(1) Remove the sidewall panels as necessary (Ref. TASK 25-23-43-000-001).
(2) Do a visual inspection of the sidewall panels.
(a) Obey the maintenance history data, if available.
(3) Do a check if a paint layer is applied or not.
CAUTION : MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT
_______
ON THE COMPONENTS.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE

_______
MATERIAL WHEN YOU REMOVE THE PAINT COATING WITH ABRASIVE
PAPER.
(a) If a paint layer is applied:

- Make sure that the paint layer thickness is max. 25
micrometers, use the paint borer 518 procedure, or equivalent.
(b) If the paint layer thickness is more than 25 micrometers:

- Carefully remove the unwanted paint with an emery cloth 320-400
grade to a layer thickness of max. 25 micrometers.

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(4) Preparation for paint application:
(a) Carefully sand the surfaces with an emery cloth 320-400 grade.
(b) Clean the surfaces with CLEANING AGENTS (Material No. 11-010) and
(5) Apply the new paint layer:
(a) Apply a layer of 25 micrometers of:
- STRUCTURE PAINTS (Material No. 16-047)

or
- STRUCTURE PAINTS (Material No. 16-047A)
or
- STRUCTURE PAINTS (Material No. 16-047B)
or
- STRUCTURE PAINTS (Material No. 16-047C)
- with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.
(6) Let the paint dry at a temperature of 23 +2 -2 deg.C (73.40 +3.60 -

3.60 deg.F) and a relative humidity of 45-55% for:
(a) Dust dry: 5-20 min.
(b) Transport dry: 5-8 h
(c) Installation dry: 10-14 h
(7) Install the sidewall panels (Ref. TASK 25-23-43-400-001).

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Page 704
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Subtask 25-20-00-370-052
B. Painting of the Doors of the Overhead Stowage Compartments (OHSC)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(1) Remove the door(s) of the overhead stowage compartment(s) (Ref. TASK
25-24-41-000-002).
(2) Do a visual inspection of the door(s).
(a) Obey the maintenance history data, if available.
(3) Do a check of the paint layer thickness:
CAUTION : MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT
_______
ON THE COMPONENTS.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE

_______
MATERIAL WHEN YOU REMOVE THE PAINT COATING WITH ABRASIVE
PAPER.
(a) Use the paint borer 518 procedure, or equivalent and make sure
that the paint layer thickness is max. 90 micrometers.
(b) If the paint layer thickness is more than 90 micrometers:

- Carefully remove the unwanted paint with an emery cloth 320-400
grade to a layer thickness of max. 90 micrometers.

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Page 705
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(4) Preparation for paint application:
(a) Carefully sand the surfaces with an emery cloth 320-400 grade.
(b) Clean the surfaces with CLEANING AGENTS (Material No. 11-010) and
(5) Apply the new paint layer:
(a) Apply a layer of 25 micrometers of:
- STRUCTURE PAINTS (Material No. 16-047)

or
- STRUCTURE PAINTS (Material No. 16-047A)
or
- STRUCTURE PAINTS (Material No. 16-047B)
or
- STRUCTURE PAINTS (Material No. 16-047C)
- with a GUN - AIR SPRAY, STANDARD PAINT to the surface of the

OHSC door.
(6) Let the paint dry at a temperature of 23 +2 -2 deg.C (73.40 +3.60 -

3.60 deg.F) and a relative humidity of 45-55% for:
(a) Dust dry: 5-20 min.
(b) Transport dry: 5-8 h
(c) Installation dry: 10-14 h
(7) Install the door(s) of the overhead stowage compartment(s) (Ref. TASK
25-24-41-400-002).
5. Close-up
________
Subtask 25-20-00-862-052

(Ref. TASK 24-42-00-861-001).

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PASSENGER COMPARTMENT SEATS - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
The passenger seats are located in the passenger compartment between FR21
thru FR66.
2. __________________
Component Location
**ON A/C 001-012, 014-027,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 002)
R **ON A/C 901-901,
R (Ref. Fig. 002A)
R **ON A/C 902-999,
R (Ref. Fig. 002B)
**ON A/C ALL
3. Description
___________
A. Passenger Seats
The passenger seats are installed on the seat tracks of the cabin floor
structure. Quick release fittings at the front and the rear legs hold the
seats in position. Plastic covers are fitted into the seat tracks to
cover the exposed track sections.

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Seat Layout - Component Location
Figure 001

EFF :

001-012, 014-027, 25-21-00

Page 2
Feb 01/96

IAC
R Seat Layout - Component Location
R Figure 002

R

EFF :

101-199, 25-21-00

Page 3
May 01/07

IAC
R Figure 002A

R

EFF :

901-901, 25-21-00

Page 4
Nov 01/07

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R Figure 002B

R

EFF :

902-999, 25-21-00

Page 5
Nov 01/07

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**ON A/C 101-199, 902-999,
B. In Seat Portable Electrical Devices (PED) Power Supply

(Ref. Fig. 003)
The in-seat power supply system supplies 110 V AC/60 Hz to the electrical
outlets of the passenger seats.
- You can connect PED, for such as portable computers or music players to
these electrical outlets.
- There is no electric power supply to the PED power outlet during
take-off and landing.
- The flight crew or cabin crew can, at any time, remove the electric
power supply from the electrical outlets through a single override
switch.
**ON A/C 101-199,
C. Passenger Seats in the Emergency Exit Area
The passenger seats installed in the emergency exit area are of special
design. No other passenger seats are permitted in this area.
For the seat pans:
- the maximum distance permitted between the seat pans is 1 in. (25.4
mm),
- the seat pan support has sufficient strength, to prevent the hands or
feet to slide through or get caught.
**ON A/C 001-012, 014-027,
D. Emergency Facilities
A emergency escape-path marking light can be installed to aisle seat.
(Ref. 33-51-00)
**ON A/C 101-199, 902-999,
4. ____________
Power Supply

R

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Page 6
Nov 01/07

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PED Power Supply - Component Location
Figure 003

R

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Page 7
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IAC
**ON A/C ALL
5. _____________________
A. Passenger Seats
(Ref. Fig. 004)
(1) The passenger seats have:

- A framework,
- Upholstered seat pans,
- Upholstered backrest assemblies,
- Armrest assemblies,
- Seatbelts,
- Folding tables,
- Pockets.
There are different passenger seats available.
(a) Seat Framework

The seat framework holds the upholstered seat pans, backrests and
the armrests.
A baggage bar is fitted to the front framework legs. This
prevents forward movement of the baggage, which is kept below the
seats. A stowage for life vests is found below each seat.
(b) Seat Pan

The seat pans are installed to the seat framework. They are
upholstered and not foldable or adjustable.
(c) Backrest Assembly

The upholstered backrest assembly of each seat can be adjusted to
the sleeping position or to the fully upright position.
(d) Armrest Assembly

The upholstered armrest assemblies have a hydraulic recline
button control and an ashtray. You can fold the inner armrests
between the backrests.
If installed, the entertainment control is in the center armrest
(Ref. 23-33-00).
(e) Seat Belt Assembly

Each seat has a seat belt assembly. The seat belt assembly is
attached to the seat framework and has a buckle to lock and
adjust the seat belt length.

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Page 8
Nov 01/07
R
IAC
(f) Folding Table Assembly
The folding table assembly folds into a recess in the backrest
for stowage. It has movable arms which are attached on the seat
frame.
Some seat units have an in-armrest table assembly. If the
in-armrest table assembly is not in use, keep it inside the
armrest under the upholstered arm cap. The in-armrest table is
attached to the armrest structure.
(g) Literature Pocket

Each seat backrest has a literature pocket. Each literature
pocket contains an air-sickness bag and a safety instruction
card.
**ON A/C 101-199, 902-999,
6. Operation/Control
________________________________
and Indication
The PED power system starts to operate as soon as the busbar 200XP is
supplied with 115V AC.
The master control unit 55HP controls the power supply to the related seat
group.
A green LED installed on each power outlet of the related passenger seats
indicates that PED power is available.
It is possible to switch off the PED power at any time with the PED power
switch installed in the forward cabin area.
The LED installed on each power outlet of the related passenger seats
changes from green to red to indicate that no PED power is available.

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Page 9
Nov 01/07
R
IAC
Economy-Class Seats - Example
Figure 004 (SHEET 1)

EFF :

ALL 25-21-00

Page 10
Nov 01/07
R
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EFF :

ALL 25-21-00

Page 11
Nov 01/07
R
IAC

EFF :

ALL 25-21-00

Page 12
Nov 01/07
R
IAC

R

EFF :

ALL 25-21-00

Page 13
Nov 01/07

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EFF :

ALL 25-21-00

Page 14
Nov 01/07

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EFF :

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Page 15
Nov 01/07

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PASSENGER COMPARTMENT SEATS - ADJUSTMENT/TEST
_____________________________________________
TASK 25-21-00-710-002
Operational Test of the In-Seat Power-Supply System (PED Power Supply)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 MULTIMETER - STANDARD
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 25-21-00-861-053

(Ref. TASK 24-41-00-861-002).

R

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Page 501
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4. Procedure
_________
Subtask 25-21-00-710-053-A
A. Operational Test of the PED Power Supply:
(1) On the FAP:

- Make sure that the PED power ON/OFF switch is in the OFF position.
(2) Connect a MULTIMETER - STANDARD with a consumer/resistor to the

portable electrical device (PED) power-outlet of a passenger seat.
- Make sure that the universal aircraft P/C adapter is fully
inserted, if not the power outlet will not operate.
NOTE : The red LED (if installed) of the seat power outlet is on, the
____
multimeter shows 0 VAC.
(3) Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the FAP: At the seat power outlet:

- Set the PED power ON/OFF switch - The green LED (if installed) comes on
to the ON position. - The multimeter shows 110 +15-6VAC.
2. On the FAP: At the seat power outlet:

- Set the PED power ON/OFF switch - The red LED (if installed) comes on.
to the OFF position. - The multimeter shows 0 VAC.
(4) Disconnect the multimeter from the power outlet of the passenger
seat.
NOTE : The red LED (if installed) of the power outlet stays on until
____
the aircraft electrical network is de-energized.
items.
R

EFF :

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Page 502
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5. Close-up
________
Subtask 25-21-00-862-053

(Ref. TASK 24-41-00-862-002).

R

EFF :

101-199, 902-999, 25-21-00

Page 503
Aug 01/07

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PASSENGER COMPARTMENT SEATS - INSPECTION/CHECK
______________________________________________
TASK 25-21-00-210-001
R Detailed Inspection of Seat to Floor Attachment and General Visual Inspection

of Seats Structure
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-21-00-861-050

(Ref. TASK 24-42-00-861-001)
4. Procedure
_________
Subtask 25-21-00-210-050
R A. Visual Inspection of the Passenger Seats
(1) Make sure that the seat structure e.g. legs, beams, seat pan and
backrest, as far as visible, are not damaged or cracked.
R (2) Make sure that the seat attach fittings are in the correct condition.
R Make sure that the attach fittings are not cracked or missing.
R (3) Make sure that the seat assembly is correctly installed on the
R aircraft structure.

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Page 601
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R (4) Make sure that the seat belt attachments,the seat belts and the
R buckles are in the correct condition and location.
R (5) Make sure that the seat belt locking system opperates correctly.
5. Close-up
________
Subtask 25-21-00-210-051
A. Close Access
items.
Subtask 25-21-00-862-050

(Ref. TASK 24-42-00-862-001)

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Page 602
Nov 01/05

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TASK 25-21-00-210-002
R Detailed Visual Inspection of Seat Belts Attachment, Seat Belts and Locks Check
R of Locks
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-21-00-861-051

(Ref. TASK 24-42-00-861-001)
4. Procedure
_________
Subtask 25-21-00-210-052
A. Visual Inspection/Check Passenger-Seats Seat Belts
(1) Make sure that the seat belt attachments, the seat belts and the
buckles are in the correct condition.
(2) Make sure that the operation of the seat belt locking/unlocking
system is correct.

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Page 603
May 01/01

IAC
R 5. Close-up
________
Subtask 25-21-00-210-053
A. Close Access
items.
R Subtask 25-21-00-862-051

R (Ref. TASK 24-42-00-862-001)

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Nov 01/98

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MASTER CONTROL UNIT - SEAT POWER SUPPLY - REMOVAL/INSTALLATION
______________________________________________________________
TASK 25-21-34-000-001
Removal of the Master Control Unit (MCU)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR CAP - BLANKING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 101-199,
25-21-34-991-001 Fig. 401
**ON A/C 902-999,
25-21-34-991-001-A Fig. 401A

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Page 401
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R **ON A/C 101-199, 902-999,
3. __________
Job Set-up
Subtask 25-21-34-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-21-34-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
2000VU SEAT POWER-MCU 2 59HP B08

2000VU SEAT POWER-MCU1 58HP B05
R **ON A/C 902-999,
R 2000VU SEAT POWER MCU 2 59HP B08

R **ON A/C 101-199, 902-999,
Subtask 25-21-34-010-050
C. Get Access
(1) Open the door of the related overhead stowage compartment.
(2) Remove the screws (3), the washers (2) and remove the cover (1).

R

EFF :

101-199, 902-999, 25-21-34

Page 402
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IAC
4. Procedure
_________
Subtask 25-21-34-020-050
A. Removal of the Master Control Unit (MCU) 55HP1 and 55HP2
R **ON A/C 101-199,
(Ref. Fig. 401/TASK 25-21-34-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 401A/TASK 25-21-34-991-001-A)
R **ON A/C 101-199, 902-999,
(1) Disconnection of the Electrical Connectors:
WARNING : CUT, REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK.
_______
LOOSE LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(a) Remove and discard the lockwire from the electrical connector
(11).
(b) Release the spring latches (13).
(c) Disconnect the electrical connectors (9), (11) and (12).
(d) Put CAP - BLANKING on the disconnected electrical connectors.
(e) Remove the cap-protector (10).
(2) Remove the screw (7) and the washer (8).
(3) Hold the MCU (4) tightly, remove the screws (5), the washers (6) and
the MCU (4).

R

EFF :

101-199, 902-999, 25-21-34

Page 403
Aug 01/07

IAC
Master Control Unit (MCU)

EFF :

101-199, 25-21-34

Page 404
May 01/07

IAC
Master Control Unit (MCU)

EFF :

101-199, 25-21-34

Page 405
May 01/07

IAC
R Master control unit (MCU)
R Figure 401A/TASK 25-21-34-991-001-A12 (SHEET 1)

R

EFF :

902-999, 25-21-34

Page 406
Aug 01/07

IAC
R Master control unit (MCU)

R

EFF :

902-999, 25-21-34

Page 407
Aug 01/07

IAC
Subtask 25-21-34-560-050
R B. Removal of the Configuration Module (CM) 100HP1 and 100HP2
**ON A/C 101-199,
(Ref. Fig. 401/TASK 25-21-34-991-001)
**ON A/C 902-999,
(Ref. Fig. 401A/TASK 25-21-34-991-001-A)
**ON A/C 101-199, 902-999,
(1) Hold the CM (15) tightly, push the fasteners (14) and remove the CM
(15).
R (2) Put CAP - BLANKING on the disconnected electrical connectors.

EFF :

101-199, 902-999, 25-21-34

Page 408
May 01/08

IAC
TASK 25-21-34-400-001
Installation of the Master Control Unit (MCU)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

LOCKWIRE 0.6 MM (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-28-00-912-004 Electrical Bonding of Components With Conductive

Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
Power
the External Power
ESPM 20-51-12
R **ON A/C 101-199,
25-21-34-991-001 Fig. 401
R **ON A/C 902-999,
R 25-21-34-991-001-A Fig. 401A

R

EFF :

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Page 409
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 902-999,
25-21-34-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-21-34-861-051

(Ref. TASK 24-42-00-861-001).
(1) Make sure that the door of the related overhead stowage compartment
is open.
(2) Make sure that the cover is open.
Subtask 25-21-34-865-055
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,

R **ON A/C 902-999,


R

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Page 410
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R **ON A/C 101-199, 902-999,
4. Procedure
_________
Subtask 25-21-34-560-051
A. Installation of the Configuration Module (CM) 100HP1 and 100HP2
R **ON A/C 101-199,
(Ref. Fig. 401/TASK 25-21-34-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 401A/TASK 25-21-34-991-001-A)
R **ON A/C 101-199, 902-999,
(1) Remove the blanking caps from the electrical connectors.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(3) Make sure that the CM (15) is connected to the MCU and lock the
fasteners (14) as follows:
- 100HP1 to 55HP1
- 100HP2 to 55HP2.
Subtask 25-21-34-420-050
B. Installation of the Master Control Unit (MCU) 55HP1 and 55HP2
R **ON A/C 101-199,
(Ref. Fig. 401/TASK 25-21-34-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 401A/TASK 25-21-34-991-001-A)

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Page 411
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R **ON A/C 101-199, 902-999,
(1) Put the MCU (4) in position.
(3) Install the washer (7) and the screw (8) (Ref. TASK 20-28-00-912-
004).
(4) Connection of the Electrical Connectors:
WARNING : CUT, REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK.
_______
LOOSE LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
CAUTION : CAREFULLY PUT THE COUPLER DOWN ON ITS BOTTOM PLATE ONLY. IF
_______
YOU PUT THE COUPLER DOWN ON ITS END, YOU CAN CAUSE INTERNAL
DAMAGE.
(a) Remove the blanking caps from the electrical connectors.
(b) Make sure that the electrical connectors are clean and in the
correct condition.
(c) Install the cap-protector (10).
(d) Connect the electrical connectors (9), (11) and (12).
(e) Safety the electrical connectors (9) with the (Ref. ESPM 20-51-
12).
(f) Safety the electrical connector (11) with wire MISCELLANEOUS

(g) Lock the electrical connectors (12) with the spring latches (13).

EFF :

101-199, 902-999, 25-21-34

Page 412
Aug 01/07

IAC
Subtask 25-21-34-865-054
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,

R **ON A/C 902-999,

R **ON A/C 101-199, 902-999,
Subtask 25-21-34-869-050
D. Close the related CBs for each MCU
(1) Make sure that you close all the related CBs for each MCU at the same
time.
Subtask 25-21-34-740-050
E. BITE Test of the Master Control Unit

(Ref. Fig. 402/TASK 25-21-34-991-002)
(1) On the Master Control Unit (MCU), make sure that:

- All indicators come on.
NOTE : During the startup all indicators come on and go off two
____
times. After the activation of the MCU-outputs all indicators
come on and stay on.
- The one power-state indicator is yellow
- The one general-bite indicator is green
- The five port-power-state indicators are yellow
- The five port-bite-indicators are green.

EFF :

101-199, 902-999, 25-21-34

Page 413
Aug 01/07

IAC
Master control unit (MCU) - BITE Test
Figure 402/TASK 25-21-34-991-002

EFF :

101-199, 902-999, 25-21-34

Page 414
Aug 01/07

IAC
5. Close-up
________
Subtask 25-21-34-410-050
A. Close Access
R
R (1) Install the cover (1) with the washers (2) and the screws (3).
R (2) Close the door of the related overhead stowage compartment.
items.
Subtask 25-21-34-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 902-999, 25-21-34

Page 415
May 01/08

IAC
SEAT - PASSENGER - REMOVAL/INSTALLATION
_______________________________________
TASK 25-21-41-000-001
Removal of the Passenger Seats
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR CAP - BLANKING
No specific 2 WRENCH - GROOVE NUT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-074

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-28-41-000-001 Removal of the Textile Floor-Covering
25-21-41-991-002 Fig. 401
R **ON A/C 001-012, 014-099,
25-21-41-991-006-C Fig. 402

EFF :

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Page 401
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-21-41-991-006-B Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-21-41-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that:

- The folding tables are in the folded position.
- The seat backrests are in the vertical position.
- If folding legrests are installed, they are in the extended
position.
(3) If emergency-exit location lights or emergency lights are installed

on the seats, make sure that:
- In the cockpit, on the overhead panel 25VU (SIGNS), the EMER EXIT
LT switch is set to the OFF position.
- On the forward attendant panel (FAP) 120RH, the LIGHT EMER
pushbutton switch is set to the OFF position.
**ON A/C 001-012, 014-099,
Subtask 25-21-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU LIGHTING/EMER LT/CABIN 2WL H06

EFF :

ALL 25-21-41

Page 402
Feb 01/08

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**ON A/C ALL
Subtask 25-21-41-865-072
C. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 902-999,
2000VU IFE-CABIN-ADB2 24MK C06

2000VU IFE-IFE CENTER-AC-IFEC 22MK C04
**ON A/C 902-999,
2000VU SEAT POWER MCU 2 59HP B08

**ON A/C ALL
4. Procedure
_________
Subtask 25-21-41-010-055
A. Get Access
(Ref. Fig. 401/TASK 25-21-41-991-002)
(1) If there is an In-Seat Power Supply System (ISPS) installed,

R disconnect the electrical connectors:
R (a) Release the fasteners (7) and open or remove the cover (8).

EFF :

ALL 25-21-41

Page 403
May 01/08

IAC
Passenger Seats - Electrical Connections
Figure 401/TASK 25-21-41-991-002

EFF :

ALL 25-21-41

Page 404
Feb 01/07
R
IAC
R (b) Disconnection of the electrical connectors:
R
R 1
_ Disconnect the electrical connectors (13) and (14).
R 2
_ Cut and discard the cable ties and remove the electrical
R cables from the seat structure.
R 3
_ Put CAP - BLANKING on the disconnected electrical connectors.
(2) If there is a Passenger Entertainment System installed, disconnect

R the electrical connectors:
R (a) Release the fasteners (7) and open or remove the cover (8).
R (b) Disconnection of the electrical connectors:

R
R 1
_ Release the spring latches (10) and disconnect the electrical
R connectors (11), (12).
R 2
_ Cut and discard the cable ties and remove the electrical
R cables from the seat structure.
R 3
R (3) If there is an Emergency Escape-Path Marking-System (EEMPS)

R installed, disconnect the electrical connectors:
(a) Remove the applicable seat-track covers (5) from the seat tracks.
(b) Push the quick-release studs (3) and remove the proctection cap
(4).
(c) If necessary, remove the related carpet (6) (Ref. TASK 25-28-41-
000-001).
R (d) Disconnection of the electrical connectors:

R
1
_ Disconnect the electrical connectors (1).
R 2
R 3
_ Remove the electrical cables (2) and attach it to the seat
R structure with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-074).

EFF :

ALL 25-21-41

Page 405
May 01/08

IAC
R
**ON A/C 101-199, 901-999,
Subtask 25-21-41-020-064
B. Removal of the Passenger Seats in Business and Tourist Class Areas

(Ref. Fig. 402A/TASK 25-21-41-991-006-B)
(1) Remove the applicable seat-track covers (4) from the seat tracks.
(2) Put marks on the seat tracks to show the position of the seat
assembly (1) for installation.
(3) Loosen the anti-rattle nuts (2) with a WRENCH - GROOVE NUT.
(4) Loosen the screws (6) to release the track fittings (5) from the seat
tracks.
(5) Move the seat assembly (1) forward or rearward to release the studs
(3) and the track fittings (5) from the seat tracks.
(6) Carefully lift the seat assembly (1) from the seat tracks and remove
it.
**ON A/C 001-012, 014-099,
Subtask 25-21-41-020-052
C. Removal of the Passenger Seats in the Tourist Class Area

(Ref. Fig. 402/TASK 25-21-41-991-006-C)
(1) Remove the applicable seat-track covers (4) from the seat tracks.
(2) Put marks on the seat tracks to show the position of the seat
assembly (1) for installation.
(3) Loosen the anti-rattle nuts (2) with a WRENCH - GROOVE NUT.
(4) Loosen the screws (6) to release the track fittings (5) from the seat
tracks.
(5) Move the seat assembly (1) forward or rearward to release the studs
(3) and the track fittings (5) from the seat tracks.

EFF :

ALL 25-21-41

Page 406
May 01/08

IAC
Passenger Seats
Figure 402/TASK 25-21-41-991-006-C

R

EFF :

001-012, 014-099, 25-21-41

Page 407
Feb 01/08

IAC
Passenger Seats
Figure 402A/TASK 25-21-41-991-006-B

R

EFF :

101-199, 901-999, 25-21-41

Page 408
Feb 01/08

IAC
(6) Carefully lift the seat assembly (1) from the seat tracks and remove
it.

EFF :

001-012, 014-099, 25-21-41

Page 409
May 01/08
R
IAC
**ON A/C ALL
TASK 25-21-41-400-001
Installation of the Passenger Seats
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 2 WRENCH - GROOVE NUT

No specific Torque Wrench : range 5.00 to 35.00 lbf.in
(0.05 to 0.40 m.daN)
(0.40 to 2.60 m.daN)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific Tie Wrap

EFF :

ALL 25-21-41

Page 410
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-33-00-740-002 BITE-Test of the Passenger Entertainment System
(Music) with the Programming and Test Panel (PTP)
Power
the External Power
25-21-00-710-002 Operational Test of the In-Seat Power-Supply System
(PED Power Supply)
25-28-41-400-001 Installation of the Textile Floor-Covering
33-51-00-710-001 Operational Test of Emergency Lights
AIPC 113252
AMM 11-32-25 P.Block 001 INTERIOR PLACARDS
25-21-41-991-002 Fig. 401
**ON A/C 001-012, 014-099,
25-21-41-991-006-C Fig. 402
**ON A/C 101-199, 901-999,
25-21-41-991-006-B Fig. 402A
**ON A/C ALL
25-21-41-991-017 Fig. 403

EFF :

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Page 411
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IAC
3. __________
Job Set-up
Subtask 25-21-41-860-051-A
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that:

- If folding leg rests are installed, they are in the extended
position.

**ON A/C 001-012, 014-099,
Subtask 25-21-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 25-21-41

Page 412
Aug 01/07
R
IAC
**ON A/C ALL
Subtask 25-21-41-865-076
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 902-999,

R
**ON A/C 902-999,

R
**ON A/C ALL
4. Procedure
_________
Subtask 25-21-41-560-050
A. Preparation for Installation

EFF :

ALL 25-21-41

Page 413
Feb 01/08

IAC
(3) Make sure that all placards of the retained/new components are in the
correct position and in good condition.
(4) If necessary install new placards. Refer to (Ref. TASK 11-00-00-400-

007), (Ref. AMM 11-32-25 P.Block 001) and (Ref. AIPC 113252).
(5) Make sure that the seat tracks are clean and in the correct
condition.
(6) Make sure that the studs are correctly installed in the front legs of
the seat assembly.
(Ref. Fig. 403/TASK 25-21-41-991-017)
R **ON A/C 101-199, 901-999,
Subtask 25-21-41-420-064
B. Installation of the Passenger Seats in Business and Tourist Class Areas

(Ref. Fig. 402A/TASK 25-21-41-991-006-B)
(1) Put the seat assembly (1) in position on the seat tracks.
(2) Make sure that the track fittings (5) and the front studs (3) are
correctly engaged in the seat tracks.
(3) Move the seat assembly (1) forward or rearward to align it with the
marks on the seat tracks.
(4) Torque the screws.
WARNING : MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND
_______
THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO
PASSENGERS OR DAMAGE TO THE SEAT.
(a) TORQUE the screws (6) to between 50 and 70 lbf.in (0.56 and 0.79
m.daN).
(5) Tighten the anti-rattle nuts (2) with your fingers up to 1/4 more
with a WRENCH - GROOVE NUT.
(6) Install the seat track covers (4) into the seat track.

EFF :

ALL 25-21-41

Page 414
Feb 01/08

IAC
Front Stud - Installation Limits
Figure 403/TASK 25-21-41-991-017

R

EFF :

ALL 25-21-41

Page 415
Aug 01/07

IAC
R **ON A/C 001-012, 014-099,
Subtask 25-21-41-420-050-A
C. Installation of the Passenger Seats

(Ref. Fig. 402/TASK 25-21-41-991-006-C)
(1) Put the seat assembly (1) in position on the seat tracks.
(2) Make sure that the track fittings (5) and the front studs (3) are
correctly engaged in the seat tracks.
(3) Move the seat assembly (1) forward or rearward to align it with the
marks on the seat tracks.
(4) Torque the screws.
WARNING : MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND
_______
THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO
PASSENGERS OR DAMAGE TO THE SEAT.
(a) TORQUE the screws (6) to between 24 and 26 lbf.in (0.27 and 0.29
m.daN).
(b) If a lock-spring is installed, make sure that it is correctly

engaged with the screw (6) and the track fitting (5).
(5) Torque the anti-rattle nuts.
(a) If a stop washer (8) is installed, make sure that the lug of the
stop washer is in the aft direction.
WARNING : MAKE SURE THAT YOU INSTALL THE STOP WASHER IN THE
_______
CORRECT POSITION IN THE SEAT TRACK. THE LUG ON THE STOP
WASHER MUST BE IN THE AFT DIRECTION.
IF THE LUG IS IN THE FORWARD DIRECTION:
- THE RESISTANCE OF THE SEAT TO G-FORCE WILL NOT AGREE
WITH THE SPECIFIED G-FORCE STANDARD
- THE SEAT CAN BECOME LOOSE IF A HIGH G-FORCE OCCURS.
(b) Use a WRENCH - GROOVE NUT and TORQUE the anti-rattle nuts (2) to
the seat tracks to between 115 and 133 lbf.in (1.29 and 1.50
m.daN).
(c) Install the seat track covers (4) into the seat track.

R

EFF :

001-012, 014-099, 25-21-41

Page 416
Feb 01/08

IAC
R
**ON A/C ALL
Subtask 25-21-41-410-054
D. Close Access
(Ref. Fig. 401/TASK 25-21-41-991-002)
(1) If there is an In-Seat Power Supply System (ISPS) installed, connect

the electrical connector(s)
correct condition.
(c) Connection of the electrical connector(s)

R
CAUTION : MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE
_______
CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING
LATCHES PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND
THUS THE RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE
UNIT.
1
_ Connect the electrical connector(s) (13), (14).
(d) Attach the wire with Tie Wrap to the seat structure.
(e) Close the cover (7) and push the quick-release studs (8) into the
locked position.
(f) Make sure that the work area is clean and clear of tool(s) and
other items.
(2) If there is an Passenger Entertainment System installed, connect the

electrical connector(s)
correct condition.

EFF :

ALL 25-21-41

Page 417
May 01/08

IAC
R
_______
UNIT.
1
_ Connect the electrical connector(s) (11), (12) and engage the
spring latches (10).
(e) Close the cover (8) and push the quick-release studs (7) into the
locked position.
other items.
(3) If there is an Emergency Escape-Path Marking System (EEPMS)

installed, connect the electrical connector(s)
correct condition.

R
1
_ Connect the electrical connector(s) (1).
(d) Put the wire in position and if the carpet was removed, put the
carpet in position (Ref. TASK 25-28-41-400-001).
(e) Install the protection cap (4) and push the quick-release studs
(3) into the locked position.
(f) Install the applicable seat-track covers (5) on the seat tracks.
(g) Make sure that the work area is clean and clear of tool(s) and
other items.

EFF :

ALL 25-21-41

Page 418
May 01/08

IAC
**ON A/C 001-012, 014-099,
Subtask 25-21-41-865-061
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1WL, 2WL.
**ON A/C ALL
Subtask 25-21-41-865-080
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 902-999,

**ON A/C 902-999,

**ON A/C 001-012, 014-099,
Subtask 25-21-41-710-050
G. Do the operational test of the emergency lights (Ref. TASK 33-51-00-710-

001).

EFF :

ALL 25-21-41

Page 419
May 01/08
R
IAC
INTENTIONALLY BLANK

R

25-21-41

Page 420
May 01/08

IAC
R **ON A/C 101-199, 902-999,
Subtask 25-21-41-710-051
H. Do the BITE test of the Passenger Entertainment System (PES) (Ref. TASK
23-33-00-740-002).
Subtask 25-21-41-710-056
J. Do an operational test of the in-seat power supply system. (Ref. TASK 25-
21-00-710-002)
**ON A/C ALL
Subtask 25-21-41-710-052
K. Operational Test of the Seat Mechanical Functions - Leg rest and Backrest
NOTE : Do this test only for the seats which were installed in the
____
installation procedure.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Sit down in the seat you will

test.
2. On the seat: - the backrest reclines.

- push and hold the backrest
control button.
3. On the seat: - the leg rest moves to the extended

- push and hold the leg rest position.
control button.
4. On the seat: - the backrest moves to the fully

- push and hold the backrest upright position.
control button.
5. On the seat: - the leg rest moves to the retracted

- push and hold the leg rest position.
control button.

EFF :

ALL 25-21-41

Page 421
Feb 01/08

IAC
5. Close-up
________
Subtask 25-21-41-942-050
A. Close Access
items.
Subtask 25-21-41-862-052

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-21-41

Page 422
Feb 01/08

IAC
SEAT ASSEMBLY COMPONENTS - REMOVAL/INSTALLATION
_______________________________________________
R **ON A/C 101-199, 902-999,
TASK 25-21-42-000-001
Removal of the In-Seat Power-Supply (ISPS) Unit
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-21-42-991-001-A Fig. 401
3. __________
Job Set-up
Subtask 25-21-42-861-050

(Ref. TASK 24-42-00-861-001).

R

EFF :

101-199, 901-999, 25-21-42

Page 401
Feb 01/08

IAC
Subtask 25-21-42-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R **ON A/C 902-999,

**ON A/C 101-199, 902-999,
4. Procedure
_________
R Subtask 25-21-42-020-050-A
R A. Removal of the ISPS Unit

R (Ref. Fig. 401/TASK 25-21-42-991-001-A)
R (1) At the related passenger seat:
R (a) Disengage the quick-release studs (1) and open the cover (2).
R CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
R DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL
R CAUSE DAMAGE TO EQUIPMENT.
R (b) Release the spring latches (5) and disconnect the electrical
R connectors (6) and (7) from the ISPS unit (3).
R 1
_ Put blanking caps on the disconnected electrical connectors.
R CAUTION : MAKE SURE THAT THE ELECTRICAL CONNECTOR(S) IS(ARE)

_______
R DISCONNECTED BEFORE YOU DISCONNECT THE BONDING
R STRAP(S).

EFF :

101-199, 902-999, 25-21-42

Page 402
Aug 01/07

IAC
INTENTIONALLY BLANK

25-21-42

Page 403
Feb 01/07

IAC
R ISPS Unit
R Figure 401/TASK 25-21-42-991-001-A

EFF :

101-199, 902-999, 25-21-42

Page 404
Aug 01/07

IAC
R (c) Remove the nut (8), the washer (9) and the electrical bonding
R strap (10).
R (d) Pull the studs (4) and carefully remove the ISPS unit (3).

EFF :

101-199, 902-999, 25-21-42

Page 405
Aug 01/07

IAC
TASK 25-21-42-400-001
Installation of the In-Seat Power-Supply (ISPS) Unit
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
Power
the External Power
(PED Power Supply)
R 25-21-42-991-001-A Fig. 401
3. __________
Job Set-up
Subtask 25-21-42-860-050

(Ref. TASK 24-42-00-861-001).

EFF :

101-199, 902-999, 25-21-42

Page 406
Aug 01/07

IAC
Subtask 25-21-42-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R **ON A/C 902-999,

**ON A/C 101-199, 902-999,
4. Procedure
_________
R Subtask 25-21-42-420-050-A
R A. Installation of the ISPS Unit

R (Ref. Fig. 401/TASK 25-21-42-991-001-A)
R (1) Put the ISPS unit (3) in position and attach it to the studs (4).
R CAUTION : MAKE SURE THAT THE BONDING STRAP(S) IS(ARE) CONNECTED

_______
R BEFORE YOU CONNECT THE ELECTRICAL CONNECTOR(S).
R CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
R CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
R (2) Install the bonding strap (10), the washer (9) and the screw (8).

EFF :

101-199, 902-999, 25-21-42

Page 407
Aug 01/07

IAC
R (3) Connect the Electrical Connectors:
R CAUTION : MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE
_______
R CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES
R PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE
R RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.
R (a) Remove the blanking caps from the electrical connectors.
R (b) Make sure that the electrical connectors are clean and in the
R correct condition.
R (c) Connect the electrical connectors (6) and (7) and lock them with
R the spring latches (5).
R items.
R (5) Put the cover (2) in position and attach it to the quick release
R studs (1).
Subtask 25-21-42-865-055
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

R **ON A/C 902-999,


EFF :

101-199, 902-999, 25-21-42

Page 408
Aug 01/07

IAC
**ON A/C 101-199, 902-999,
Subtask 25-21-42-710-050
C. Operational Test
(1) Do the operational test of the (PED) power-outlet of the passenger

seat (Ref. TASK 25-21-00-710-002).
5. Close-up
________
Subtask 25-21-42-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

101-199, 902-999, 25-21-42

Page 409
Aug 01/07
R
IAC
**ON A/C 101-199, 901-999,
TASK 25-21-42-000-002
Removal of the Seat Belts
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-21-42-991-002 Fig. 402
25-21-42-991-003 Fig. 403
3. __________
Job Set-up
Subtask 25-21-42-861-052

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-21-42-020-051
A. Removal of the Seat Belts

(Ref. Fig. 402/TASK 25-21-42-991-002, 403/TASK 25-21-42-991-003)
R (1) Remove the seat cushion (1).

R
R (2) Disengage the snap hook (3) from the anchor stud and remove the seat
R belt (2).

EFF :

101-199, 901-999, 25-21-42

Page 410
May 01/08

IAC
R Seat Belts
Figure 402/TASK 25-21-42-991-002

EFF :

101-199, 901-999, 25-21-42

Page 411
May 01/08

IAC
R Seats Belts
Figure 403/TASK 25-21-42-991-003

EFF :

101-199, 901-999, 25-21-42

Page 412
May 01/08

IAC
TASK 25-21-42-400-002
Installation of the Seat Belts
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-21-42-991-002 Fig. 402
25-21-42-991-003 Fig. 403
3. __________
Job Set-up
Subtask 25-21-42-860-051

(Ref. TASK 24-42-00-861-001).
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
4. Procedure
_________
Subtask 25-21-42-420-052
A. Installation of the Seat Belts in Business Class Area

(Ref. Fig. 403/TASK 25-21-42-991-003)
(1) Make sure that the seat belts are installed with the buckle position
as follows:
- For the aisle seats with the buckle on the sidewall side
- For the sidewall seats with the buckle on the aisle side.

R

EFF :

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Page 413
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R (2) Put the seat belt (2) in position and engage the snap hook (3) to the
R anchor stud.
R (3) Make sure that the snap hook (3) is in the locked position.
R (4) Install the seatcushion (1).

R
items.
Subtask 25-21-42-420-051
B. Installation of the Seat Belts in Tourist Class Area

(Ref. Fig. 402/TASK 25-21-42-991-002)
R (1) Make sure that you install the seat belts with the buckle positions
R as follow:
R
R - For the aisle seats with the buckle on the sidewall side
R - For the center seats with the buckle on the sidewall side
- For the sidewall seats with the buckle on the aisle side.
R (2) Put the seat belt (2) in position and engage the snap hook (3) to the
R anchor stud.
R (3) Make sure that the snap hook (3) is in the locked position.
R (4) Install the seat cushion (1).

R
items.
Subtask 25-21-42-710-051
C. Do the Test of the Seat Belt
(1) Make sure that the buckle locks/unlocks correctly.
(2) Make sure that you can adjust the length of the belt assy correctly.

EFF :

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Page 414
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5. Close-up
________
Subtask 25-21-42-862-051

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 415
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CABLE - SEAT TO SEAT - REMOVAL/INSTALLATION
___________________________________________
TASK 25-21-61-000-001
Removal of the Cable - Seat to Seat
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR CAP - BLANKING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-074

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-21-41-991-002 Passenger Seats - Electrical Connections

EFF :

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Page 401
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3. __________
Job Set-up
Subtask 25-21-61-861-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that:

- If folding legrests are installed, they are in the extended
position.

Subtask 25-21-61-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 902-999,


EFF :

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May 01/08
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 902-999,

R
**ON A/C 101-199, 902-999,
4. Procedure
_________
Subtask 25-21-61-020-050
A. Removal of the Cables - Seat to Seat (Ref. TASK 25-21-41-991-002)
(1) Remove the applicable seat track covers (5) from the seat tracks with
the cable raceways.
(2) Disconnect the electrical connector(s) from the In-Seat Power Supply
System (ISPS)
(a) Remove the screw (7) and the cover (8).
(b) Disconnection of the electrical connector(s)
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL
CAUSE DAMAGE TO EQUIPMENT.
1
_ Disconnect the electrical connector(s) (13) and (14).
2
_ Remove and discard the cable ties and remove the electrical
wire(s) from the seat structure.
3
_ Put CAP - BLANKING on the disconnected electrical
connector(s).
(3) Disconnect the electrical connector(s) from the Passenger

Entertainment System
(a) Remove the screw(7) and the cover (8).

EFF :

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(b) Disconnection of the electrical connector(s)
_______
1
_ Disengage the spring latches (10) and disconnect the
electrical connector(s) (11) and (12).
2
_ Remove and discard the cable ties and remove the electrical
wire(s) from the seat structure.
3
_ Put CAP - BLANKING on the disconnected electrical
connector(s).
(4) If there is an Emergency Escape-Path Marking System (EEMPS)

installed, disconnect the electrical connector(s)
(a) Remove the applicable seat-track covers (5) from the seat tracks.
(b) Push the quick-release studs (3) and remove the protection cap
(4).
(c) If necessary, remove the related carpet (6) (Ref. TASK 25-28-41-
000-001).
(d) Disconnection of the electrical connector(s)
_______
1
_ Disconnect the electrical connectors (1).
2
3
_ Remove the electrical wire(s) (2) and attach it to the seat
structure with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-074).
(5) Remove the Cables
(a) Remove the cable ties, if installed.
(b) Record the routing of the cables (11), (12), (13) and (14) in the
raceway.

EFF :

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R
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(c) Carefully remove the cables (11), (12), (13) and (14) from the
raceway.

EFF :

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Page 405
Feb 01/08
R
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TASK 25-21-61-400-001
Installation of the Cable - Seat to Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific Tie Wrap
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-33-00-740-002 BITE-Test of the Passenger Entertainment System

(Music) with the Programming and Test Panel (PTP)
Power
the External Power
(PED Power Supply)
25-21-41-991-002 Passenger Seats - Electrical Connections
R 33-51-00-710-001 Operational Test of Emergency Lights

EFF :

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3. __________
Job Set-up
Subtask 25-21-61-860-050
42-00-861-001).

4. Procedure
_________
Subtask 25-21-61-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,

**ON A/C 101-199, 902-999,

R
**ON A/C 902-999,

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
**ON A/C 101-199, 902-999,
Subtask 25-21-61-210-050
B. Preparation for Installation
Subtask 25-21-61-420-050
C. Installation of the Cables - Seat to Seat (Ref. TASK 25-21-41-991-002)
(1) Install the Cables
(a) Start at the power floor disconnect-boxes (PFDB) to install the

cables (13) and (14).
(b) Start at the floor disconnect-boxes (FDB) to install the cables

(11) and (12).
(c) Make sure that all cables that come from an PFDB or FDB have
protective sleeves with cable ties at the openings.
(d) Carefully put the cables (11), (12), (13) and (14)in position as
recorded in the removal procedure.
(e) Make sure that the position of the cables in the raceways is
correct.
(f) Make sure that the over length of each cable is less than 250mm
(9.8425 in.).
(g) Make loops with the over lengths of the cables (11) and (12) and
put them into the covers of the seat electronic boxes (SEB) (9).
(h) Install new cable ties, if necessary.

EFF :

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(2) Connect the electrical connector(s) of the In-Seat Power Supply
System (ISPS)
correct condition.
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN
_______
YOU CONNECT THE ELECTRICAL WIRES.
EQUIPMENT.
_______
UNIT.
1
_ Connect the electrical connector(s) (13) and (14) to the ISPS
(15).
(e) Put the cover (8) in position and install the screw (7).
other items.
(3) If there is an Passenger Entertainment System installed, connect the

electrical connector(s)
correct condition.
_______
EQUIPMENT.

EFF :

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Page 409
Aug 01/07
R
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_______
UNIT.
1
_ Connect the electrical connector(s) (11) and (12) to the SEB
(9) and engage the spring latches (10).
(e) Put the cover (8) in position and install the screw (7).
other items.
(4) If there is an Emergency Escape-Path Marking System (EEPMS)

installed, connect the electrical connector(s)
correct condition.
_______
EQUIPMENT.
1
_ Connect the electrical connector(s) (1).
(d) Put the wire in position and if the carpet was removed, put the
carpet in position (Ref. TASK 25-28-41-400-001).
(e) Install the protection cap (4) and push the quick-release studs
(3) into the locked position.
(f) Install the applicable seat-track covers (5) on the seat tracks
with the cable raceways.
(g) Make sure that the work area is clean and clear of tool(s) and
other items.

EFF :

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R
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Subtask 25-21-61-865-052
breaker(s):
1WL, 2WL, 21MK, 22MK, 23MK, 24MK, 25MK, 1HP, 2HP, 50HP, 51HP, 52HP, 53HP,
58HP, 59HP.
Subtask 25-21-61-710-050
E. Do the Tests of the Passenger Seats Systems
(1) Do the BITE test of the Passenger Entertainment System (Ref. TASK 23-
33-00-740-002).
(2) Do an operational test of the in-seat power system (Ref. TASK 25-21-
00-710-002).
(3) If installed, do an operational test of the emergency lights

(Ref. TASK 33-51-00-710-001).
5. Close-up
________
Subtask 25-21-61-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 411
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CABIN ATTENDANT SEATS - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
Cabin attendant seats are installed in the cabin for the cabin attendants to
use during take-off and landing.
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
6100MM CABIN ATTENDANT SEAT 220 831 252241
WALL-MOUNTED
WALL-MOUNTED
SWIVEL
FREE STANDING
FREE STANDING
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R -------------------------------------------------------------------------------
R FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
R I I I I DOOR I REF.
R -------------------------------------------------------------------------------
R 6100MM CABIN ATTENDANT SEAT 220 831 252241
R WALL-MOUNTED
R WALL-MOUNTED
R SWIVEL
R FREE STANDING
R FREE STANDING

EFF :

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Page 1
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Cabin-Attendant Seats - Component Location
Figure 001

R

EFF :

001-012, 014-099, 25-22-00

Page 2
May 01/06

IAC
R Cabin Attendant Seat - Component Location
R Figure 001A

R

EFF :

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Page 3
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-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
FREE STANDING
FREE STANDING
R **ON A/C 901-999,
R (Ref. Fig. 001B)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R WALL-MOUNTED
R WALL-MOUNTED
R SWIVEL
R WALL-MOUNTED
**ON A/C ALL
3. ___________
Description
The cabin-attendant seats (CAS) are installed in the areas of the
passenger/crew doors and emergency exits.
The floor mounted cabin-attendant seats are installed on the seat tracks or
on the cabin floor-structure (hardpoint mounted).
The wall mounted cabin-attendant seats are installed on:
- the lavatory walls,
- the galley walls,
- the stowage walls.
4. _________
Interface
The cabin-attendant seats have handset/cradles which are available as an
option.
The handset/cradles have interfaces with:
- the Cabin Intercomunication Data System (CIDS) (Ref. 23-73-00).

EFF :

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Page 4
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R Cabin-Attendant Seats - Component Location
R Figure 001B

EFF :

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Page 5
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IAC
5. _____________________
A. The cabin-attendant seats have:
R **ON A/C 001-012, 014-099,
(Ref. Fig. 002)
**ON A/C 101-199,
(Ref. Fig. 002A)
**ON A/C ALL
(Ref. Fig. 003, 004)
R **ON A/C 901-999,
R (Ref. Fig. 005)
R **ON A/C ALL
- a seat frame,
- a backrest with a cushion,
- a seatpan with a cushion,
- a headrest with a cushion,
- a stowage compartment.
- a restraint system
R (Ref. Fig. 006)
(1) Seat Frame

The seat frame, which includes two side frames and a backrest
framework, is made of light alloy.
(2) Headrest
The headrest has a foam cushion which is covered with a fabric
seat-cover.
(3) Backrest
The backrest has a foam cushion which is covered with a fabric
seat-cover.

EFF :

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Page 6
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Cabin Attendant Seat, Free Standing
Figure 002

R

EFF :

001-012, 014-099, 25-22-00

Page 7
Aug 01/07

IAC
Cabin Attendant Seat, Free Standing
Figure 002A

R

EFF :

101-199, 25-22-00

Page 8
May 01/07

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Cabin Attendant Seat, Wall Mounted
Figure 003

EFF :

ALL 25-22-00

Page 9
May 01/07
R
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Cabin Attendant Seat, Swivel
Figure 004

EFF :

ALL 25-22-00

Page 10
May 01/07
R
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R Double Cabin Attendant Seat, Wall-Mounted
R Figure 005

R

EFF :

901-999, 25-22-00

Page 11
Aug 01/07

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Restraint System
R Figure 006

EFF :

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Page 12
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(4) Seatpan
The seatpan is made of a light alloy and has a foam cushion with a
fabric seat-cover. The seat pan is spring loaded to return the seat
to the retracted position when it is not in use.
(5) Restraint System

R (Ref. Fig. 007)
The restraint system is divided into a seat belt assy and a shoulder
harness.
Each cabin-attendant seat has a seat belt assy and a shoulder harness
with a center buckle. The shoulder harness uses inertia reels to
automatically pull it in when the seat is not in use. Static type
shoulder harnesses are available as an option.
(6) Stowage Compartment

Each CAS has a stowage compartment which has a spring-loaded latch
door.
The stowage compartment can be used to stow emergency equipment.
(7) Cabin Attendant Seat, Swivel (if installed)
(a) To put the swivel seat in the sitting position from the stowed
position:
- swing the seatback (against the spring force) across the base
until the seat aligns with the locking device,
- push the seatpan down (against the spring force) into the
locking device.
(b) To put the swivel seat in the stowed position from the sitting
position:
- operate the release lever to the seatpan (when this is done the
seatpan will automatically fold up),
- move the seat over the base until the seat automatically locks
in the stowed position.

R

EFF :

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Page 13
Aug 01/07

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Restraint System
R Figure 007 (SHEET 1)

EFF :

ALL 25-22-00

Page 14
Aug 01/07

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Restraint System

EFF :

ALL 25-22-00

Page 15
Aug 01/07

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CABIN ATTENDANT SEATS - DEACTIVATION/REACTIVATION
_________________________________________________
TASK 25-22-00-040-001
Deactivation of a Defective Cabin Attendant Seat
1. __________________
Reason for the Job

Cabin Attendant Seats
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-41-000-001 Removal of the Wall-Mounted Cabin-Attendant Seats
25-22-42-000-001 Removal of the Free-Standing Cabin-Attendant Seat(s)
25-22-43-000-001 Removal of the Cabin Attendant Swivel-Seat
3. __________
Job Set-up
Subtask 25-22-00-861-052

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 401
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4. Procedure
_________
Subtask 25-22-00-040-050
A. Deactivation of a Defective Cabin Attendant Seat
(1) Safety the affected seat in its stowed position.
NOTE : Put a WARNING NOTICE in position to tell persons not to use

____
the seat.
(2) If you cannot safety the seat, remove it:

(Ref. TASK 25-22-41-000-001)
or
(Ref. TASK 25-22-42-000-001)
or
(Ref. TASK 25-22-43-000-001).

EFF :

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Page 402
May 01/05

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TASK 25-22-00-440-001
Reactivation of a Defective Cabin Attendant Seat
1. __________________
Reason for the Job

Cabin Attendant Seats
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-41-400-001 Installation of the Wall-Mounted Cabin-Attendant
Seats
25-22-42-400-001 Installation of the Free-Standing Cabin-Attendant
Seat(s)
25-22-43-400-001 Installation of the Cabin Attendant Swivel-Seat
3. __________
Job Set-up
Subtask 25-22-00-861-053

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 403
May 01/05

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4. Procedure
_________
Subtask 25-22-00-440-050
A. Reactivation of a Defective Cabin Attendant Seat
(1) If necessary, remove the safetied seat:

(Ref. TASK 25-22-41-000-001)
or
(Ref. TASK 25-22-42-000-001)
or
(Ref. TASK 25-22-43-000-001).
(2) Install the repaired or new cabin attendant seat:

(Ref. TASK 25-22-41-400-001)
or
(Ref. TASK 25-22-42-400-001)
or
(Ref. TASK 25-22-43-400-001).
5. Close-up
________
Subtask 25-22-00-862-052

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-22-00

Page 404
May 01/05

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CABIN ATTENDANT SEATS - INSPECTION/CHECK
________________________________________
TASK 25-22-00-210-001
R Detailed Visual Inspection of Cabin Attendant Seats Attachment General Visual

R Inspection of Seats Structure
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-22-00-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-00-210-050
R A. Do the Visual Inspection/Check of the Cabin Attendant Seats
(1) Make sure that the structure of the seats is not damaged or cracked.
(2) Make sure that the fittings are correctly installed.
(3) Make sure that the holes, the bolts and the screws are in the correct
condition and have no corrosion.
R (4) Make sure that the seat assemblies are not loose.

EFF :

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Page 601
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5. Close-up
________
Subtask 25-22-00-210-051
items.
Subtask 25-22-00-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-22-00

Page 602
May 01/01
R
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TASK 25-22-00-210-002
R Detailed Inspection of Seat Belt Attachment, Seat Belt and Lock. Check of Lock
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 25-22-00-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-00-210-052
R A. Detailed Inspection/Check of the Cabin-Attendant Seat-Belts
(1) Make sure that the metal attach fitting and buckles have no cracks or
other damage.
(2) Make sure that the seat-belt buckle locks/unlocks correctly.
(3) Make sure you can adjust the length of the seat belt correctly.
(4) For seats with a restraint system with inertia reel(s):
(a) Make sure you can pull out the shoulder harnesses smoothly and
that they automatically go back into their reels.

EFF :

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Page 603
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(b) Make sure that the shoulder harness locks when you pull hard and
it unlocks when you release the tension.
(5) Make sure that you can read the markings.
Subtask 25-22-00-220-050
B. Visual Inspection/Check of the Cabin-Attendant Seat-Belts Webbing

(Ref. Fig. 601/TASK 25-22-00-991-001)
R (1) Do a check of the webbing for:

R
R - Damaged stitching
R - Damage marks
R - Broken fabric threads
R - Chafe marks
R - Felting (felting is when the webbing has become less compact, has a
R soft
R texture and is thicker)
R - Fray marks (fray marks show when fibres in the webbing are broken)
R NOTE : : There are four classes of web fray:

____
R - Class 1: The webbing has fraying across the full width
R - Class 2: Each side of the webbing has fraying but the
R fraying is not
R continuous across the full width
R - Class 3: Only one side of the webbing has fraying
R - Class 4: The fraying is the result of a small cut or clear
R edge break
R
R (2) Replace the seat belts:

- If the thickness of the lap belt or inertia reel webbing increases
R more than 1.9 mm (0.075 in.).
R - If the web edge is cut or torn deeper than 2.5 mm (0.1 in.).
- If the fraying is more than 10% of the web width
R - If the amount of fraying is more than 203.2 mm (8 in.) of the web
R length
- If there are more than 15 broken threads in other locations than
the edge
- If more than 30 stitches in the stitch-pattern are broken.

EFF :

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Page 604
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5. Close-up
________
Subtask 25-22-00-210-053
items.
Subtask 25-22-00-862-051

(Ref. TASK 24-42-00-862-001).

R

EFF :

ALL 25-22-00

Page 605
Aug 01/07

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R Seat-Belt Webbing Life

EFF :

ALL 25-22-00

Page 606
Nov 01/01

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EFF :

ALL 25-22-00

Page 607
Nov 01/01

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EFF :

ALL 25-22-00

Page 608
Nov 01/01

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SEAT - CABIN ATTENDANT, WALL MOUNTED - REMOVAL/INSTALLATION
___________________________________________________________
TASK 25-22-41-000-001
Removal of the Wall-Mounted Cabin-Attendant Seats
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific blanking caps

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-41-861-050

(Ref. TASK 24-42-00-861-001).
(2) If you remove a cabin-attendent seat which does not have a handset
installed, continue from step 4. A.

EFF :

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Page 401
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Subtask 25-22-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU COM/CIDS/DEU B/ESS 153RH G03
**ON A/C 001-012, 014-099,
121VU COM NAV/CIDS/DEU B/NORM 162RH M07
**ON A/C 901-999,
R **ON A/C 001-012, 014-099,
R 2000VU LIGHT-ATTND-WORK 1LZ J05
R **ON A/C 101-199, 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 25-22-41-020-051
A. Removal of the Single-Seat Assembly

(Ref. Fig. 401/TASK 25-22-41-991-001)
(1) Remove the seat upholstery (6).
(2) Open the access flap and remove all the equipment from the stowage
compartment of the seat.

EFF :

ALL 25-22-41

Page 402
Nov 01/07

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R Wall-Mounted Single Cabin Attendant-Seat
Figure 401/TASK 25-22-41-991-001

EFF :

ALL 25-22-41

Page 403
May 01/06

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(3) If a handset is installed:
(a) Disconnect the electrical connector (3).
(b) Put blanking caps on the disconnected electrical connectors.
(4) Remove the bolts (5) and the washers (4).
(5) Remove the seat assembly (2) and the washers (1).

EFF :

ALL 25-22-41

Page 404
Nov 01/07
R
IAC
TASK 25-22-41-400-001
Installation of the Wall-Mounted Cabin-Attendant Seats
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-41-860-050
42-00-861-001).
(2) Make sure that the stowage compartment of the seat is empty.
(3) If you install a cabin-attendant seat which does not have a handset
installed, continue from step 4. A.

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Subtask 25-22-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 901-999,
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 25-22-41-560-050
(3) Make sure that all of the placards of the retained/new components are
in the correct position and in good condition.

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(4) If necessary install new placards (Ref. TASK 11-00-00-400-007) and
(Ref. AMM 11-32-25 P.Block 001).
Subtask 25-22-41-420-050
B. Install the Single-Seat Assembly

(Ref. Fig. 401/TASK 25-22-41-991-001)
(1) Install the washers (1) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-065) to help the installation procedure.
(2) Put the seat assembly (2) in position.
(3) Install the washers (4) and the bolts (5).
(4) If a handset is installed:
correct condition.
(c) Connect the electrical connector (3).
(5) Install the removed equipment in the stowage.
items.
(7) Close the access flap.
(8) Install the seat upholstery (6).
Subtask 25-22-41-865-052
breaker(s):
R 153RH, 162RH, 1LZ.

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Subtask 25-22-41-710-050
D. Do this operational handset test for the applicable cabin-attendant seat.
NOTE : Only do this test if a handset is installed.

____
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the cabin at the related In the cabin at the given attendant

attendant station: station:
- lift the handset from the - the volume and clarity of the voice
handset cradle and speak. is correct.
5. Close-up
________
Subtask 25-22-41-410-050
items.
Subtask 25-22-41-862-050

(Ref. TASK 24-42-00-862-001).

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TASK 25-22-41-000-002
Removal of the Restraint System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-41-991-003 Fig. 402
25-22-41-991-004 Fig. 403
3. __________
Job Set-up
Subtask 25-22-41-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-41-020-053
A. Removal of the Restraint System

(Ref. Fig. 402/TASK 25-22-41-991-003)
(1) Pull the headrest (4) up and remove it.
(2) Open the seat pan (2) and put some type of weight on it to hold it in
the open position.
(3) Remove the backrest cushions (3).
NOTE : The burrstrips attach the cushions to the seat structure.

____

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Restraint System with the Inertia Reel(s)
Figure 402/TASK 25-22-41-991-003

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(4) Remove the bolts (10), the nuts 12, the washers (11) and release the
restraint system assy (1).
(5) Remove the screws (8), the washers (9) and the inertia reel(s) (7).
(6) Remove the screws (6), the strap guides (5) and restraint system assy
(1).
Subtask 25-22-41-020-054
B. Removal of the Restraint System

(Ref. Fig. 403/TASK 25-22-41-991-004)
(1) Open the seat pan (2) and put some type of weight on it to hold it in
the open position.
(2) Remove the backrest cushion (3).
NOTE : The burrstrips attach the cushion to the seat structure.

____
(3) Remove the bolts (8), the nuts (9) and the washers (7).
(4) Remove the screws (5), the headrest (4), the bracket (6), the
restrainer (10) and the restraint system (1).

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Restraint System
Figure 403/TASK 25-22-41-991-004

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TASK 25-22-41-400-002
Installation of the Restraint System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-41-991-003 Fig. 402
25-22-41-991-004 Fig. 403
3. __________
Job Set-up
Subtask 25-22-41-860-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-41-210-052

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Subtask 25-22-41-420-052
B. Installation of the Restraint System

(Ref. Fig. 402/TASK 25-22-41-991-003)
(1) Put the restraint system assy (1) in position and install it with the
strap guides (5) and the screws (6).
(2) Install the inertia reel(s) (7) with the washers (9) and the screws
(8).
(3) Install the bolts (10), the restraint system assy (1), the washers
(11) and the nuts (12).
(4) Install the backrest cushions (3).

____
(5) Put the the headrest (4) in the installing position and push it down
until you hear a clicking sound.
(6) Remove the weight from the seatpan (2) and put it in the close
position.
Subtask 25-22-41-420-053
C. Installation of the Restraint System

(Ref. Fig. 403/TASK 25-22-41-991-004)
(1) Install the restraint system (1) on the bracket (6) and fasten the
restrainer (10) to the restraint system (1).
(2) Put the bracket (6) with the restraint system (1) and the headrest in
the installing position and install the screws (5).
(3) Install the bolts (8), the washers (7) and the nuts (9).
(4) Install the backrest cushion (3).

____
(5) Remove the weight from the seatpan (2) and put it in the close
position.

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Subtask 25-22-41-710-051
D. Operational Test:
(Ref. Fig. 402/TASK 25-22-41-991-003)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the cabin at the related cabin In the cabin at the given cabin
attendant seat: attendant seat:
- pull the shoulder part of the - the shoulder part must lock.
restraint system with a sudden
movement.
- pull the shoulder part of the - the shoulder part must move freely
restraint system and release onto the inertia rail.
it.
- put the fastener into the - you must hear a clicking sound.
buckle.
Subtask 25-22-41-710-052
E. Operational Test:
(Ref. Fig. 403/TASK 25-22-41-991-004)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the cabin at the related cabin In the cabin at the given cabin
attendant seat: attendant seat:
- pull the shoulder part of the - the retainer must lock the restraint
restraint system. system.
- put the fastener into the - you must hear a clicking sound.
buckle.

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5. Close-up
________
Subtask 25-22-41-410-051
A. Close Access
items.
Subtask 25-22-41-862-051

(Ref. TASK 24-42-00-862-001).

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SEAT - CABIN ATTENDANT FREE STANDING - REMOVAL/INSTALLATION
___________________________________________________________
TASK 25-22-42-000-001
Removal of the Free-Standing Cabin-Attendant Seat(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R
25-22-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-42-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-22-42-010-050
B. Get Access
(1) Remove all of the equipment from the stowage compartment of the seat.
R

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4. Procedure
_________
Subtask 25-22-42-020-050
R A. Removal of the Free-Standing Seat Assembly

(Ref. Fig. 401/TASK 25-22-42-991-001)
(1) Pull the end of the synthetic cord to loosen the sealant.
R (2) Open the access flap of the seat assembly (1) and disconnect the
R electrical connector (6).
R (3) Put blanking caps on the disconnected electrical connectors.
R (4) Remove the bolts (2) and the washers (3) and the seat assembly (1).
R (5) Remove and discard the packings (4).
R (6) If necessary remove the busches (5).
R (7) Remove the old sealant with a SCRAPER - NON METALLIC.

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R Free-Standing Cabin-Attendant Seat
Figure 401/TASK 25-22-42-991-001

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TASK 25-22-42-400-001
Installation of the Free-Standing Cabin-Attendant Seat(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-002 F AIR-4206

GRAPHITED MINERAL GREASE (Ref. 20-31-00)
Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.
(Ref. 20-31-00)
R LINT-FREE COTTON CLOTH (Ref. 20-31-00)
R B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 packings 25-22-09 01F-120

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R
AMM 11-32-25 P.Block 001 INTERIOR PLACARDS (SEE ALSO 11-42-25)
25-22-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-42-860-050
42-00-861-001).
R
R (2) Make sure that the stowage compartment of the seat is empty.

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4. Procedure
_________
Subtask 25-22-42-560-050
_______
AND 15 MINUTES.
HEAT.

_______
R (a) Clean the component interface and the floor covering with
R CLEANING AGENTS (Material No. 11-003) and a lint-free cotton
R cloth MISCELLANEOUS (Material No. 19-003)
(4) If necessary install new placards, refer to (Ref. TASK 11-00-00-400-

007) and (Ref. AMM 11-32-25 P.Block 001).
Subtask 25-22-42-420-050
R B. Installation of the Free-Standing Seat Assembly

(Ref. Fig. 401/TASK 25-22-42-991-001)
R (1) Put the busches (5) in position and install the new packings (3) (4).
R (2) Put the seat assembly (1) in position.

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R (3) Apply COMMON GREASE (Material No. 04-002) to the bolts (2).
R (4) Install the washers (3) and the bolts (2).
R (5) Connect the electrical connector.
R (c) Connect the electrical connector (6).
R items.
R (7) Close the access flap of the seat assembly (1).
R (8) Seal the seat/floor contact area
_______
AND 15 MINUTES.
HEAT.
R (a) Put the MISCELLANEOUS (Material No. 19-002) into the area between
R the seat assembly and the cabin floor, add a length of approx.
R 100 mm (4.0 in.).
R (b) Apply SEALANTS (Material No. 09-016) into the area between the
R seat assembly and the cabin floor.
(c) Make a loop in the end of the cord and press the loop into the
sealant.
NOTE : The loop is made to help the next removal procedure.

____

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5. Close-up
________
Subtask 25-22-42-410-050
A. Close Access
R
R (1) Install the removed equipment in the stowage compartment of the seat.
items.
Subtask 25-22-42-862-050

(Ref. TASK 24-42-00-862-001).

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TASK 25-22-42-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-42-991-005 Fig. 402
25-22-42-991-006 Fig. 403
3. __________
Job Set-up
Subtask 25-22-42-861-054

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-42-020-054

(Ref. Fig. 402/TASK 25-22-42-991-005)
NOTE : Only do this procedure if an inertia reel is installed.

____
(1) Pull the seat pan (4) down and hold it in the open position.
(2) Removal of the Shoulder Harness
(a) Remove the backrest cushions (2) and (3).
NOTE : The backrest cushions are attached to the seat structure

____
with a burr strip (e.g. VELCRO).

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Figure 402/TASK 25-22-42-991-005

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(b) Pull the headrest (1) up, until you get access to the screws (5).
(c) Hold the headrest (1) in position and remove the screws (5) and
the strap guide (6).
(d) Remove the shoulder harness (7) from the seat structure.
(e) Remove the screws (9) and the inertia reel (8).
(3) Removal of the Belt Assy
(a) Remove the bolt (11), the belt assy (10) and the spacer (12).
Subtask 25-22-42-020-055

(Ref. Fig. 403/TASK 25-22-42-991-006)
(1) Pull the seat pan (4) down and hold it in the open position.
NOTE : The backrest cushion is attached to the seat structure with a

____
burr strip.
(3) Pull the headrest (1) up, until you get access to the structure (2).
NOTE : It is not necessary, to remove the headrest (1).

____
(4) Remove the bracket (6) from the restraint system (5).
(5) Remove the restraint system (5) from the structure (2).
(6) Remove the bolt (9), the restraint system (8) and the spacer (7).

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Restraint System
Figure 403/TASK 25-22-42-991-006

R

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TASK 25-22-42-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-42-991-005 Fig. 402
25-22-42-991-006 Fig. 403
3. __________
Job Set-up
Subtask 25-22-42-860-052

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
R Subtask 25-22-42-210-054
R A. Preparation for Installation
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (2) Do an inspection of the component interface and/or the adjacent area.

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Subtask 25-22-42-420-054
R B. Installation of the Restraint System

(Ref. Fig. 402/TASK 25-22-42-991-005)
R NOTE : Only do this procedure if an inertia reel is removed.

____
(1) Installation of the Shoulder Harness
(a) Put the inertia reel (8) in position and install the screws (9).
(b) Pull the shoulder harness (7) up through the seat structure and
put it in position.
NOTE : You can use a cord to pull up the shoulder harness through
____
the seat structure.
(c) Put the strap guide (6) in position and install the screws (5).
R (d) Push the headrest (1) down until you hear a click.
R
(e) Install the backrest cushions (2) and (3).
R NOTE : The backrest cushions are attached to the structure with a

____
R burr strip.
(2) Installation of the Belt Assy
(a) Put the spacer (12) and the belt assy (10) in position and
install the bolt (11).
R (3) Put the seat pan (4) in the closed position.
Subtask 25-22-42-420-055
R C. Installation of the Restraint System

(Ref. Fig. 403/TASK 25-22-42-991-006)
(1) Put the restraint system (8) and the spacer (7) in position and
(2) Put the restraint system (5) in position an pull it down through the
structure (2).
(3) Install the bracket (6).

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R (4) Push the headrest (1) down, until you hear a click.
R NOTE : The backrest cushion is attached to the structure with a burr

____
R strip.
R (6) Put the seat pan (4) in the closed position.
Subtask 25-22-42-710-051
R D. Do the Test of the Restraint System.
NOTE : Only do this test if a inertia reel is installed.

____
R (2) Make sure that you can adjust the length of the belt assy correctly.
(3) Make sure that you can pull out the shoulder harness smoothly and
that it goes back into its inertia reel automatically.
(4) Make sure that the shoulder harness locks when you pull hard and that
R it unlocks when you release the tension.
R
Subtask 25-22-42-710-052
R E. Do the Test of the Restraint System.
NOTE : Do this test if no inertia reel is installed.

____
R (2) Make sure that you can adjust the length of the belt assy correctly.
R
5. Close-up
________
Subtask 25-22-42-410-053
A. Close Access
items.

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Subtask 25-22-42-862-052

(Ref. TASK 24-42-00-862-001).

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SEAT - CABIN ATTENDANT SWIVEL - REMOVAL/INSTALLATION
____________________________________________________
TASK 25-22-43-000-001
Removal of the Cabin Attendant Swivel-Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 SCRAPER - NON METALLIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-43-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-43-861-052

(Ref. TASK 24-42-00-861-001).

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Subtask 25-22-43-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 901-999,
**ON A/C ALL
Subtask 25-22-43-010-053
C. Remove all of the equipment from the stowage compartment in the swivel
seat to get access to the seat attachment bolts.
4. Procedure
_________
Subtask 25-22-43-020-050
R A. Removal of the Seat Assembly

(Ref. Fig. 401/TASK 25-22-43-991-001)
(1) Get and pull the end of the synthetic cord to loosen the sealant
between the seat assembly and the cabin floor.
(2) Open the access flap of the seat assembly (1) and remove the
emergency equipment.
(4) Put blanking caps on the disconnected electrical connectors.
(5) Remove the bolts (5) and (6), the washers (4) and the spacers (7).

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R Cabin Attendant Swivel-Seat
Figure 401/TASK 25-22-43-991-001

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(6) Remove the seat assembly (1).
(7) Remove and discard the packings (3).
(8) If necessary remove the bushes (2).
(9) Remove the old sealant from the floor with a SCRAPER - NON METALLIC.

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TASK 25-22-43-400-001
Installation of the Cabin Attendant Swivel-Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

GRAPHITED MINERAL GREASE (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 packings 25-22-09 01F-120

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-43-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-22-43-860-050
42-00-861-001).
Subtask 25-22-43-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 901-999,

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**ON A/C ALL
4. Procedure
_________
Subtask 25-22-43-560-050
(4) If necessary install new placards, (Ref. TASK 11-00-00-400-007) and

(Ref. AMM 11-32-25 P.Block 001).
_______
AND 15 MINUTES.
HEAT.

_______
(5) Clean the component interface and the floor covering with CLEANING
AGENTS (Material No. 11-003).

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Subtask 25-22-43-420-050
R B. Installation of the Seat Assembly

(Ref. Fig. 401/TASK 25-22-43-991-001)
(1) Install the bushes (2) and the new packings (3) (3).
(2) Put the seat assembly (1) in position.
(3) Apply COMMON GREASE (Material No. 04-002) on the bolts (5) and (6).
(4) Install the washers (4), the spacers (7) and the bolts (5) and (6).
(5) Connect the electrical connector.
correct condition.
items.
(7) If necessary install the emergency equipment.
(8) Close the access flap of the seat assembly (1).
R (9) Cut the synthetic fibre cord MISCELLANEOUS (Material No. 19-002) to
R the necessary length.
NOTE : The cord must be 100 mm (4.0 in.) longer to make a loop in the
____
end of the cord. This step is done to help the next removal
procedure.
(10) Put the cord in position between the seat assembly and the cabin
floor.

_______
(11) Apply SEALANTS (Material No. 09-016) to the area between the cabin
floor and the seatassembly.
R (12) Put the loop of the fibre cord into the sealant.

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Subtask 25-22-43-865-052
breaker(s):
153RH, 162RH.
Subtask 25-22-43-710-050
D. Do the operational test of the handset for the applicable cabin-attendant

seat.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the cabin, at the related In the cabin, at the given attendant

attendant station: station:
- lift the handset from the - the volume and clarity of the voice
handset cradle and speak. is correct.
5. Close-up
________
Subtask 25-22-43-410-051
A. Close Access
(1) Install the removed equipment in the stowage compartment of the seat.
items.
Subtask 25-22-43-862-051

(Ref. TASK 24-42-00-862-001).

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TASK 25-22-43-000-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-22-43-991-006 Fig. 402
25-22-43-991-007 Fig. 403
3. __________
Job Set-up
Subtask 25-22-43-861-053

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-43-020-056

(Ref. Fig. 402/TASK 25-22-43-991-006)
NOTE : Only do this procedure if an inertia reel is installed.

____
(1) Put the swivel seat in the fold out position.
(2) Pull the seat pan (4) down into the locking device.

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Figure 402/TASK 25-22-43-991-006

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(3) Removal of the Shoulder Harness
(a) Remove the backrest cushions (2) and (3).
NOTE : The backrest cushions are attached to the seat structure

____
with burr strips (e.g. VELCRO).
(b) Carefully pull the headrest (1) up, until you get access to the
screws (5).
(c) Hold the headrest (1) in position and remove the screws (5).
(d) Remove the strap guide (6).
(e) Remove the shoulder harness (7) from the seat structure.
(f) Remove the screws (9) and the inertia reel (8).
(4) Removal of the Belt Assy
(a) Remove the bolt (11), the belt assy (10) and the spacer (12).
Subtask 25-22-43-020-057

(Ref. Fig. 403/TASK 25-22-43-991-007)
(1) Put the swivel seat in the fold out position.
(2) Pull the seat pan (3) down into the locking device.
NOTE : The backrest cushion is attached to the seat structure with

____
burr strips (e.g. VELCRO).
(4) Carefully pull the headrest (1) up, until you get access to the
structure (2).
NOTE : It is not necessary, to remove the headrest (1).

____
(5) Remove the bracket (6).
(6) Remove the restraint system (5) from the structure (2).
(7) Remove the bolt (9), the restraint system (8) and the spacer (7).

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May 01/07
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Restraint System
Figure 403/TASK 25-22-43-991-007

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Page 413
May 01/07
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INTENTIONALLY BLANK

R

25-22-43

Page 414
Aug 01/06

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TASK 25-22-43-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-22-43-991-006 Fig. 402
25-22-43-991-007 Fig. 403
3. __________
Job Set-up
Subtask 25-22-43-860-053

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-22-43-210-055

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May 01/06
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Subtask 25-22-43-420-055
B. Installation of the Restraint System

(Ref. Fig. 402/TASK 25-22-43-991-006)
NOTE : Only do this procedure if an inertia reel is removed.

____
(1) Installation of the Shoulder Harness
(a) Put the inertia reel (8) in position and install the screws (9).
(b) Pull the shoulder harness (7) up through the seat structure and
put it in position.
NOTE : You can use a cord to pull up the shoulder harness through
____
the seat structure.
(c) Put the strap guide (6) in position and install the screws (5).
(d) Pull the headrest (1) down carefully until you hear a click.
(e) Install the backrest cushions (2) and (3).
NOTE : The backrest cushions are attached to the structure with

____
burr strip.
(2) Installation of the Belt Assy
(a) Put the spacer (12) and the belt assy (10) in position and
(3) Open the locking device and put the swivel seat back to the fold in
position.
Subtask 25-22-43-420-056
C. Installation of the Restraint System

(Ref. Fig. 403/TASK 25-22-43-991-007)
(1) Put the restraint system (8) and the spacer (7) in position and
(2) Put the restraint system (5) in position an pull it down through the
structure (2).
(3) Install the bracket (6).

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May 01/06
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(4) Pull the headrest (1) down carefully until you hear a click.
NOTE : The backrest cushion is attached to the structure with burr

____
strip.
(6) Open the locking device and put the swivel seat back to the fold in
position.
Subtask 25-22-43-710-053
D. Do the Test of the Restraint System.
NOTE : Only do this test if a inertia reel is installed.

____
(2) Make sure that you can adjust the lenght of the belt assy correctly.
(3) Make sure that you can pull out the shoulder harness smoothly and
that it goes back into its inertia reel automatically.
(4) Make sure that the shoulder harness locks when you pull hard and that
it unlocks when you release the tension.
Subtask 25-22-43-710-054
E. Do the Test of the Restraint System.
NOTE : Do this test if no inertia reel is installed.

____
(2) Make sure that you can adjust the lenght of the belt assy correctly.
5. Close-up
________
Subtask 25-22-43-410-054
A. Close Access
items.

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May 01/06

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Subtask 25-22-43-862-052

(Ref. TASK 24-42-00-862-001).

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Page 418
May 01/06

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LININGS AND FURNISHINGS - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The linings and furnishings are installed in the cabin to give different
parts of the cabin and different components a cover and accessories. The
linings and furnishings include:
- Ceiling panels (Ref. 25-23-41)
- Ceiling panels (utility areas) (Ref. 25-23-42)
- Upper sidewall panels (Ref. 25-23-43)
- Lower sidewall panels (Ref. 25-23-44)
- Door frame linings (Ref. 25-23-45)
- Door linings (Ref. 25-23-46)
- Emergency exit linings (Ref. 25-23-47)
- Cove-light panels (Ref. 25-23-48).
2. Component
__________________
Location
(Ref. Fig. 001)
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)
**ON A/C 101-199,
(Ref. Fig. 002A)
R **ON A/C 901-999,
R (Ref. Fig. 002B)
**ON A/C ALL
3. Component
_____________________
Description
The cabin linings are formed to the contour of the fuselage. They are
installed to give a cover to these parts:
- The fuselage structure
- The thermal acoustic insulation
- The components of the electrical system
- The components of the airconditioning and ventilation system.
The linings are divided into these primary groups:
- Ceiling panels
- Sidewall panels
- Door and door frame linings.

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Page 1
Feb 01/07

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R Panels - Component Locations
R Figure 001

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Page 2
May 01/04

IAC
Linings/Panels - Component Locations
Figure 002

R

EFF :

001-012, 014-099, 25-23-00

Page 3
May 01/06

IAC
R Linings/Panels - Component Locations
R Figure 002A

EFF :

101-199, 25-23-00

Page 4
Feb 01/07

IAC
Linings/Panels - Component Locations
R Figure 002B

R

EFF :

901-999, 25-23-00

Page 5
Feb 01/07

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Sealing strips fill the gaps between the panels. Each lining has an identity
number (Ref. 06-41-53).
A. Ceiling Panels
The ceiling panels are made of synthetic honeycomb material. They are
installed along the full length of the cabin and the utility area.
(1) Cabin Area

(Ref. Fig. 003)
The ceiling panels in the cabin area are installed between the left
and the right overhead stowage compartments and have flourescent
lamps. The ballast units are part of the lamp units and are attached
to the ceiling panels. Filler strips are installed in the area
between the panels. The ceiling panels are attached to the overhead
stowage compartments with attachment rails and latches.
(2) Utility Area

(Ref. Fig. 004, 005)
The ceiling panels are installed between the centre ceiling support
and the door frame linings. They are attached to mounting rails with
assembly seals and fasteners.
B. Sidewall Panels
(1) Cove-Light Panel

(Ref. Fig. 006)
The cove-light panels are installed between the overhead stowage
compartments and the upper sidewall panels. They are attached to the
attachment rails on the overhead stowage compartments with assembly
seals. The bracket of the panels are engaged in fittings, behind the
upper edges of the upper sidewall panels.
(2) Upper Sidewall Panels
R **ON A/C 001-012, 014-099, 901-901,
(Ref. Fig. 007)
R **ON A/C 101-199, 902-999,
(Ref. Fig. 007A)

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May 01/07

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Ceiling Panels - Cabin Area
Figure 003

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Page 7
Feb 01/07
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Ceiling Panels - FWD Utility Area
Figure 004

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Page 8
Feb 01/07
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INTENTIONALLY BLANK

R

25-23-00

Page 9
Feb 01/07

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Ceiling Panels - AFT Utility Area

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Page 10
Feb 01/07
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Ceiling Panels - AFT Utility Area

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Page 11
Feb 01/07
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Cove-Light Panels
Figure 006

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Page 12
Feb 01/07
R
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Upper Sidewall Panels
Figure 007

R

EFF :

001-012, 014-099, 901-901, 25-23-00

Page 13
May 01/07

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R Upper Sidewall Panels
Figure 007A

EFF :

101-199, 902-999, 25-23-00

Page 14
Aug 01/07

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R **ON A/C ALL
The upper sidewall panels are made of synthetic honeycomb

material.They have moulded plastic window frames. The panels are
installed on special attachment fittings called YO-YO-Rollers. There
are different types of panels e.g. with or without a window, 2-frame
panels.
Some of the panels have different equipment installed in them e.g.
emergency exit markers, electrical sockets.
(3) Lower Sidewall Panels

(Ref. Fig. 008)
The lower sidewall panels have two parts:
- The decorative panels
- The metallic base panels.
The metallic base panels and the decorative panels make a channel for
the cabin air conditioning supply. Self-adhesive sound-insulation
foam is installed in the channel.
(a) Decorative Panels

The decorative panels are made of NOMEX honeycomb material with
pre-impregnated phenolic fiberglass. Decorative foil or fabric
make the cover of the front surface. Fasteners attach the upper
part of the decorative panels to the attachment fittings mounted
on the fuselage structure. Screws attach the bottom part of the
decorative panel to the metallic base panel.
(b) Metallic Base Panels

Quick release pins attach the lower part of the metallic base
panels to the cabin floor structure. Decompression doors are
installed in the metallic base panels. Hinges attach them to the
upper part of the panels. A silicon rubber locking device holds
each door in the closed position. If a rapid decompression occurs
in the cabin or cargo compartment the doors will automatically
open (Ref. 25-68-00).
R **ON A/C 001-012, 014-099, 901-999,
C. Door and Door Frame Linings

The door and door frame linings are made of synthetic material. Screws
attach the panels to brackets on the frames in the door areas. Seals are
bonded to the edges of each lining. Covers, in the passenger/crew service
doors and frame linings, give a cover e.g. for the door locking hooks.

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Page 15
Feb 01/07

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Lower sidewall panels
Figure 008

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Page 16
Feb 01/07
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(1) Passenger/Crew Door Linings and Frame Linings
(Ref. Fig. 009, 010, 011, 012)
(2) Emergency Exit Hatch Linings

(Ref. Fig. 013)
R **ON A/C 101-199,
R C. Door and Door Frame Linings

R The door and door frame linings are made of synthetic material. Screws
R attach the panels to brackets on the frames in the door areas. Seals are
R bonded to the edges of each lining. Covers, in the passenger/crew service
R doors and frame linings, give a cover e.g. for the door locking hooks.
R (1) Passenger/Crew Door Linings and Frame Linings

R (Ref. Fig. 009, 010, 011, 012)
R (2) Emergency Exit Door Linings and Frame Linings

R (Ref. Fig. 014, 015, 016)

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Feb 01/07

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Linings - FWD Passenger/Crew Door Linings

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Page 18
Feb 01/07
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Linings - FWD Passenger/Crew Door Linings

EFF :

ALL 25-23-00

Page 19
Feb 01/07
R
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Linings - AFT Passenger/Crew Door Linings

EFF :

ALL 25-23-00

Page 20
Feb 01/07
R
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Linings - AFT Passenger/Crew Door Linings

EFF :

ALL 25-23-00

Page 21
Feb 01/07

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Linings - FWD Passenger/Crew Door Frame-Linings
Figure 011

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Page 22
Feb 01/07

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Linings - AFT Passenger/Crew Door Frame-Linings
Figure 012

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Page 23
Feb 01/07

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Lining - Emergency-Exit-Hatch Lining
Figure 013

EFF :

001-012, 014-099, 901-999, 25-23-00

Page 24
Feb 01/07

IAC
R Linings - FWD/left Emergency-Exit-Door Frame-Linings
R Figure 014

EFF :

101-199, 25-23-00

Page 25
Feb 01/07

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R Linings - FWD/right and AFT/left and right Emergency-Exit-Door Frame-Linings
R Figure 015

EFF :

101-199, 25-23-00

Page 26
Feb 01/07

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INTENTIONALLY BLANK

25-23-00

Page 27
Feb 01/07

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R Linings - Emergency-Exit-Door Linings

EFF :

101-199, 25-23-00

Page 28
Feb 01/07

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R Linings - Emergency-Exit-Door Linings

EFF :

101-199, 25-23-00

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PANELS - CEILING - REMOVAL/INSTALLATION
_______________________________________
TASK 25-23-41-000-001
Removal of the Ceiling Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Stowage-Compartment
AMM 06-41-53 P.B. 001
R **ON A/C 001-012, 014-099, 901-901,
25-23-41-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
R 25-23-41-991-001-A Fig. 401A

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Page 401
Aug 01/07

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R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-41-861-050

(Ref. TASK 24-42-00-861-001)
**ON A/C 101-199, 901-999,
Subtask 25-23-41-010-052
B. Remove the left and right doors of the overhead stowage-compartments

(Ref. TASK 25-24-41-000-002) below the related ceiling panel.
**ON A/C ALL
Subtask 25-23-41-865-050
-------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU CABIN LIGHT POWER-CEILING AFT 304LG H07
2000VU CABIN LIGHT POWER-CEILING FWD 305LG H05
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-23-41-020-050
A. Removal of the Ceiling Panel (4)

(Ref. Fig. 401/TASK 25-23-41-991-001)
NOTE : The panel identification/location is found in (Ref. AMM 06-41-53

____
P.B. 001).

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Page 402
Aug 01/07

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Ceiling Panels
Figure 401/TASK 25-23-41-991-001

R

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001-012, 014-099, 901-901, 25-23-41

Page 403
Aug 01/07

IAC
(1) Open the left and right overhead compartment doors below the ceiling
panel.
(2) Open the access doors (2) in the left and right overhead stowage
compartments.
(3) Disconnect the electrical connectors (1) left and right at the access
doors (2).
(5) Close the overhead stowage compartment doors.
(6) Open the two quick release fasteners (5) at the left side of the
ceiling panel (4).
(7) Push the left side of the ceiling panel (4) up.
(8) Move the ceiling panel (4) to the left and out of the spring
fasteners (3).
(9) Move the ceiling panel (4) at an angle with the right side down.
(10) Make sure the right side of the ceiling panel (4) is clear from the
overhead stowage compartments.
(11) Remove the ceiling panel (4).
R **ON A/C 101-199, 902-999,
R Subtask 25-23-41-020-050-B
R A. Removal of the Ceiling Panel:

R (Ref. Fig. 401A/TASK 25-23-41-991-001-A)
R NOTE : The panel identification/location is found in (Ref. AMM 06-41-53

____
R P.B. 001).
R (1) Open the access doors (2) in the left and right overhead stowage
R compartments.
R (2) Disconnect the electrical connectors (1) at the access doors (2).
R (4) Push the springs (6) down and pull out the drawers (5).

R

EFF :

001-012, 014-099, 101-199, 902-999, 25-23-41

Page 404
Aug 01/07

IAC
R Ceiling Panels
R Figure 401A/TASK 25-23-41-991-001-A

R

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Page 405
Aug 01/07

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R (5) Push the left side of the ceiling panel (4) up to release the pins
R (3)
R (6) Move the ceiling panel (4) to the right and lift the pins (8) out of
R the brackets (9).
R (7) Move the ceiling panel (4) at an angle with the left side down.
R (8) Make sure that the left side of the ceiling panel (4) is clear of the
R overhead stowage compartments.
R (9) Remove the ceiling panel (4).
R **ON A/C 901-901,
Subtask 25-23-41-020-050-A
A. Removal of the Ceiling Panel (4)

(Ref. Fig. 401/TASK 25-23-41-991-001)
NOTE : The panel identification/location is found in (Ref. AMM 06-41-53

____
P.B. 001).
(1) Open the access doors (2) in the left and right overhead stowage
compartments.
(2) Disconnect the electrical connectors (1) left and right at the access
doors (2).
(4) Open the two quick release fasteners (5) at the left side of the
ceiling panel (4).
(5) Push the left side of the ceiling panel (4) up.
(6) Move the ceiling panel (4) to the left and out of the spring
fasteners (3).
(7) Move the ceiling panel (4) at an angle with the right side down.
(8) Make sure the right side of the ceiling panel (4) is clear from the
(9) Remove the ceiling panel (4).

R

EFF :

101-199, 901-999, 25-23-41

Page 406
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**ON A/C ALL
TASK 25-23-41-400-001
Installation of the Ceiling Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Stowage-Compartment
25-24-41-400-002 Installation of the Door of the Overhead
Stowage-Compartment
33-21-00-710-001 Operational Test of the General Illumination
R **ON A/C 001-012, 014-099, 901-901,
25-23-41-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
R 25-23-41-991-001-A Fig. 401A

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Page 407
Aug 01/07

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R **ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-23-41-860-051

(Ref. TASK 24-42-00-861-001).
**ON A/C 101-199, 901-999,
Subtask 25-23-41-860-051-A

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the left and right doors of the overhead
stowage-compartments below the related ceiling panel are removed
(Ref. TASK 25-24-41-000-002).
**ON A/C ALL
Subtask 25-23-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 408
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**ON A/C 001-012, 014-099,
Subtask 25-23-41-560-050
C. Preparation for Installation
(4) Make sure that the ceiling panel (4) is in good condition.
(5) Make an inspection of the air conditioning outlet ducts.
(6) Make sure that the quick release fasteners (5) and spring fasteners
(3) are in good condition.
(7) Make sure that the fluorescent lights and the electrical connectors
are serviceable.
**ON A/C 101-199, 901-999,
Subtask 25-23-41-560-050-A
R **ON A/C 901-901,
(Ref. Fig. 401/TASK 25-23-41-991-001)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 401A/TASK 25-23-41-991-001-A)
R **ON A/C 101-199, 901-999,

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(4) Make sure that the ceiling panel (10) is in good condition.
(5) Make an inspection of the air conditioning outlet ducts.
(6) Make sure that the quick-release fasteners (11) and spring fasteners
(12) are in good condition.
(7) Make sure that the fluorescent lights and the electrical connectors
are serviceable.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-23-41-420-050
A. Installation of the Ceiling Panel

(Ref. Fig. 401/TASK 25-23-41-991-001)
(1) Make sure that the overhead stowage compartment doors are closed.
(2) Put the ceiling panel (4) at an angle with the left side up above the
(3) Move the ceiling panel (4) as far as possible to the left.
(4) Lift the right side of the ceiling panel (4) above the overhead
stowage compartment.
(5) Move the ceiling panel (4) to the right and into the spring fasteners
(3).
(6) Put the electrical connectors (1) through the access doors (2).
(7) Put the pins of the quick release fasteners (5) in position.
(8) Pull the ceiling panel (4) down and lock the quick release fasteners
(5).

R

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Page 410
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(10) Connect the electrical connectors (1).
condition.
items.
(13) Close the access doors (2).
(14) Close the stowage compartment doors.
R **ON A/C 101-199, 902-999,
R Subtask 25-23-41-420-050-B
R A. Installation of the Ceiling Panel:

R (Ref. Fig. 401A/TASK 25-23-41-991-001-A)
R (1) Make sure that the drawers (5) are open.
R (2) Put the ceiling panel (4) at an angle with the right side up above
R the overhead stowage compartments.
R (3) Move the ceiling panel (4) as far as possible to the right.
R (4) Lift the left side of the ceiling panel (4) above the overhead
R stowage compartment.
R (5) Move the pins (8) into the brackets (9).
R (6) Put the electrical connectors (1) through the access doors (2).
R (7) Move the ceiling panel (4) to the left until you can move the pins
R (3) into the brackets (7).
R (8) Pull the ceiling panel (4) down and push the drawers (5) into their
R locked position.
R (9) Remove the blanking caps from the electrical connectors.
R (10) Make sure that the electrical connectors are clean and in the correct
R condition.
R (11) Connect the electrical connectors (1).

R

EFF :

001-012, 014-099, 101-199, 902-999, 25-23-41

Page 411
Aug 01/07

IAC
R items.
R (13) Close the access doors (2).
R **ON A/C 901-901,
Subtask 25-23-41-420-050-A
A. Installation of the Ceiling Panel

(Ref. Fig. 401/TASK 25-23-41-991-001)
(1) Put the ceiling panel (4) at an angle with the left side up above the
(2) Move the ceiling panel (4) as far as possible to the left.
(3) Lift the right side of the ceiling panel (4) above the overhead
(4) Move the ceiling panel (4) to the right and into the spring fasteners
(3).
(5) Put the electrical connectors (1) through the access doors (2).
(6) Put the pins of the quick release fasteners (5) in position.
(7) Pull the ceiling panel (4) down and lock the quick release fasteners
(5).
condition.
(10) Connect the electrical connectors (1).
items.
(12) Close the access doors (2).

EFF :

101-199, 901-999, 25-23-41

Page 412
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**ON A/C ALL
5. Close-up
________
Subtask 25-23-41-865-052
breaker(s):
304LG, 305LG, 306LG, 307LG
Subtask 25-23-41-710-050
B. Do the operational test on the passenger cabin lights (Ref. TASK 33-21-
00-710-001).
**ON A/C 101-199, 901-999,
Subtask 25-23-41-410-052
C. Install the left and right doors of the overhead stowage-compartments

(Ref. TASK 25-24-41-400-002). below the related ceiling panel.
**ON A/C ALL
Subtask 25-23-41-862-050

(Ref. TASK 24-42-00-861-001).

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Page 413
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PANELS - CEILING UTILITY AREA - REMOVAL/INSTALLATION
____________________________________________________
TASK 25-23-42-000-001
Removal of the Ceiling Panels - Forward Utility Area
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 2 CAP - BLANKING, PLASTIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 001-012, 014-099,
25-23-42-991-001 Fig. 401
R **ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
25-23-42-991-001-A Fig. 401A

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Page 401
Aug 01/06

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-42-861-050

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-42-865-050

R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R 2000VU LIGHT-CABIN-ENTRY 308LG J04
R **ON A/C 101-199, 901-999,
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU DOORS/CKPT/VIDEO/SPLY 15RA T16

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Page 402
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**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099,
Subtask 25-23-42-020-050
A. Removal of the ceiling panel (1).

(Ref. Fig. 401/TASK 25-23-42-991-001)
(1) Hold the panel (1) in position and release the fasteners (15).
(2) Carefully remove the panel (1).
Subtask 25-23-42-020-052
B. Removal of the ceiling panel(s) (2) and/or (3).

(Ref. Fig. 401/TASK 25-23-42-991-001)
NOTE : Special care must be used when removing the ceiling panel(s) (2)
____
and/or (3), because the position of other furnishings decreases
the available working area.
(1) Remove the assembly seal (13) from the mounting rail (14).
(2) Hold the panel(s) (2) and/or (3) in position and release the
fasteners (15).
(3) Carefully remove the panel(s) (2) and/or (3).
R **ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-020-050-A
A. Removal of the ceiling panel (1).

(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
CAUTION : DO NOT LET THE PANEL HANG ON THE ELECTRICAL WIRES. IF THE PANEL
_______
HANGS ON ELECTRICAL WIRES, IT CAN CAUSE DAMAGE TO THE
ELECTRICAL EQUIPMENT.
(1) Hold the panel (1) in position and release the fasteners (15).

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Ceiling Panels Forward Utility Area
Figure 401/TASK 25-23-42-991-001

R

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Page 404
Aug 01/06

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INTENTIONALLY BLANK

R

25-23-42

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Aug 01/06

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Aug 01/06

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(2) Carefully lower the panel (1), disconnect the electrical connector
(16) and remove the panel (1).
(3) Put CAP - BLANKING, PLASTIC on the disconnected electrical connector.
Subtask 25-23-42-020-052-A
B. Removal of the ceiling panel(s) (2) and/or (3).

(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
CAUTION : DO NOT LET THE PANEL HANG ON THE ELECTRICAL WIRES. IF THE PANEL
_______
HANGS ON ELECTRICAL WIRES, IT CAN CAUSE DAMAGE TO THE
ELECTRICAL EQUIPMENT.
NOTE : Special care must be used when removing the ceiling panel(s) (2)
____
and/or (3), because the position of other furnishings decreases
the available working area.
(2) Hold the panel(s) (2) and/or (3) in position and release the
fasteners (15).
(3) Carefully lower the panel(s) (2) and/or (3), disconnect the
electrical connector (16) and remove the panel(s) (2) and/or (3).
(4) Put CAP - BLANKING, PLASTIC on the disconnected electrical connector.
**ON A/C ALL
Subtask 25-23-42-020-053
C. Removal of the ceiling panel(s) (4) and/or (7)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-23-42-991-001)
R **ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
(Ref. Fig. 401A/TASK 25-23-42-991-001-A)

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**ON A/C ALL
(2) Carefully move the ceiling panel(s) (4) and/or (7) inboard and off
the mounting rail (14).
(3) Lower the inboard edge of the ceiling panel(s) (4) and/or (7) and
pull the outboard edge out of the mounting bracket (16).
(4) Carefully remove the ceiling panel(s) (4) and/or (7).
Subtask 25-23-42-020-060
D. Removal of the ceiling panel (5) and the trim panel (6)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-23-42-991-001)
R **ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
**ON A/C ALL
(2) Carefully remove the ceiling panel (5) from the mounting rail (14).
(3) Get access through the removed ceiling panels (4), (7) and (5) for
steps (a) to (c).
(a) Disconnect the electric connector (8).
(c) Hold the trim panel (6) and remove the bolts (9), the washers
(4) Carefully remove the trim panel (6) from the mounting structure (12).

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TASK 25-23-42-000-002
Removal of the Ceiling Panels - Aft Utility Area
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-42-991-005 Fig. 402
3. __________
Job Set-up
Subtask 25-23-42-861-051

(Ref. TASK 24-42-00-861-001)

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Subtask 25-23-42-865-051

R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 402/TASK 25-23-42-991-005)
Subtask 25-23-42-020-055
A. Removal of the ceiling panel(s) (2) and/or (5)
(2) Carefully move the ceiling panel(s) (2) and/or (5) inboard and off
the mounting rail (8).
(3) Lower the inboard edge of the ceiling panel(s) (2) and/or (5) and
pull the assembly brackets (10) out of the mounting slots (11).
(4) Carefully remove the ceiling panel(s) (2) and/or (5).

EFF :

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Ceiling Panels AFT Utility Area

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May 01/04
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Ceiling Panels AFT Utility Area

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May 01/04
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Subtask 25-23-42-020-058
B. Removal of the ceiling panel(s) (3) and/or (4)
(1) Hold the ceiling panel(s) (3) and/or (4) and push and release the
fasteners (9).
NOTE : Two safety straps hold each ceiling panels in two different
____
open positions.
(2) Carefully lower the ceiling panel(s) (3) and/or (4) until the first
safety strap (13) stops the travel.
(3) Hold the ceiling panel(s) (3) and/or (4) and remove the first safety
strap (13) from the bracket (16).
(4) Carefully lower the ceiling panel(s) (3) and/or (4) until the second
safety strap (14) stops the travel.
(5) Get access to the electrical connector (15) through the opening
behind the ceiling panel(s) (3) and/or (4).
(8) Hold the ceiling panel(s) (3) and/or (4) and remove the second safety
strap (14) from the bracket (16).
(9) Hold the ceiling panel(s) (3) and/or (4) and remove the screws (12)
that attach them to the hinges.
(10) Carefully remove the panel(s) (3) and/or (4).
Subtask 25-23-42-020-059
C. Removal of the Trim Panel (1)
(1) Remove the bolts (17) and the washers (18) from the panel (1) through
the openings behind the ceiling panels (2) and (5).
(2) Lower the trim panel (1) and get access to the electrical connector
(6) 7243VC.
(3) Disconnect the electrical connector (6) 7243VC.

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(5) Carefully remove the trim panel (1).

EFF :

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TASK 25-23-42-400-001
Installation of the Ceiling Panels - Forward Utility Area
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98A25207503000 3 PULLEY ASSEMBLY - SEALING CORD
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-72-00-710-001 Operational Test of the Anti-Hijack

Camera-Monitoring-System
23-72-51-820-001 Adjustment of the Cameras
Power
the External Power
**ON A/C 001-012, 014-099,
25-23-42-991-001 Fig. 401
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
25-23-42-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-42-860-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-42-865-052
tagged
R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,

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**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-865-058
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU DOORS/CKPT/VIDEO/SPLY 15RA T16
**ON A/C ALL
4. Procedure
_________
Subtask 25-23-42-420-050
A. Installation of the ceiling Panel (5) and the trim panel (6)
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-23-42-991-001)
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
**ON A/C ALL
(1) Put the trim panel (6) on the mounting structure (12), and hold in
position.
(2) Get access through the removed ceiling panels (4), (7) and (5) for
steps (a) to (d).
(a) Install the bolts (9), the washers (10) and the nuts (11).
(b) Remove the blanking caps from the electrical connectors.

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(c) Make sure that the electrical connectors are clean and in the
correct condition.
(d) Connect the electrical connector (8).
(3) Put the ceiling panel (5) in position and attach it to the mounting
rail (14).
(4) Install the assembly seal (13) into the mounting rail (14). Use the
PULLEY ASSEMBLY - SEALING CORD (98A25207503000).
Subtask 25-23-42-420-051
B. Installation of the ceiling panel(s) (4) and/or (7)
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-23-42-991-001)
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
**ON A/C ALL
(1) Hold the ceiling panel(s) (4) and/or (7) and carefully push the
outboard edge into the mounting bracket (16).
(2) Carefully move the ceiling panel(s) (4) and/or (7) inboard and attach
them on the mounting rail (14).

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**ON A/C 001-012, 014-099,
Subtask 25-23-42-420-052
C. Installation of the ceiling panel(s) (2) and/or (3).

(Ref. Fig. 401/TASK 25-23-42-991-001)
NOTE : Special care must be used when installing the ceiling panel(s) (2)
____
and/or (3), because the position of other furnishing decreases the
available working area.
(1) Put the panel(s) (2) and/or (3) in position and lock the quick
release fasteners (15).
Subtask 25-23-42-420-053
D. Installation of the ceiling panel (1).

(Ref. Fig. 401/TASK 25-23-42-991-001)
(1) Carefully put the panel (1) in position and lock the quick release
fasteners (15).
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-420-052-A
C. Installation of the ceiling panel(s) (2) and/or (3).

(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
NOTE : Special care must be used when installing the ceiling panel(s) (2)
____
and/or (3), because the position of other furnishing decreases the
available working area.
(1) Remove the CAP - BLANKING, PLASTIC from the disconnected electrical
connectors.
(2) Lift the panel(s) (2) and/or (3) to connect the electrical
connector(s) (16).
(3) Put the panel(s) (2) and/or (3) in position and lock the quick
release fasteners (15).

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Subtask 25-23-42-420-053-A
D. Installation of the ceiling panel (1).

(Ref. Fig. 401A/TASK 25-23-42-991-001-A)
(1) Remove the CAP - BLANKING, PLASTIC from the disconnected electrical
connectors.
(2) Lift the panel (1) to connect the electrical connector (16).
(3) Carefully put the panel (1) in position and lock the quick release
fasteners (15).
**ON A/C ALL
5. Close-up
________
Subtask 25-23-42-865-053
breaker(s):
R 308LG
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-865-059
breaker(s):
15RA
Subtask 25-23-42-820-050
C. Do the adjustment of the cameras (Ref. TASK 23-72-51-820-001).

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**ON A/C 001-012, 014-099,
Subtask 25-23-42-710-050
D. Do the operational test on the ceiling lights in the forward utility area
(Ref. TASK 33-21-00-710-001).
**ON A/C ALL
Post SB 23-1208 For A/C 001-012,014-099,
Subtask 25-23-42-710-050-A
D. Do the operational test on the ceiling lights in the forward utility area
(Ref. TASK 33-21-00-710-001).
(1) Do the operational test of the anti-hijack camera-monitoring-system

(Ref. TASK 23-72-00-710-001).
**ON A/C ALL
Subtask 25-23-42-862-050
E. De-energize the ground service network

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-42-400-002
Installation of the Ceiling Panels - Aft Utility Area
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-26-41-000-003 Removal of the Aft Curtain Rail
25-23-42-991-005 Fig. 402
3. __________
Job Set-up
Subtask 25-23-42-860-052

(Ref. TASK 24-42-00-861-001)
(2) Make sure the aft curtain and curtain rail are removed (Ref. TASK 25-
26-41-000-003), if required.

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Subtask 25-23-42-865-054
tagged
R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 402/TASK 25-23-42-991-005)
Subtask 25-23-42-420-062
A. Installation of the trim panel (1)
(1) Put and hold the trim panel (1) in position on the mounting structure
(8) .
(2) Through the openings for the ceiling panels (2) and (5), do the steps
(a) to (d).
(a) Install the bolts (17) and washers (18).
correct condition.

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(d) Connect the electrical connector (6) 7243VC.
Subtask 25-23-42-420-054
B. Installation of the ceiling panel(s) (3) and/or (4)
(1) Hold the ceiling panel(s) (3) and/or (4) in position next to the
hinges.
(3) Attach the second safety strap (14) to the bracket (16) on the
ceiling panel(s) (3) and/or (4).
condition.
(7) Push the ceiling panel(s) (3) and/or (4) up and attach the safety
strap (13) to the bracket (16).
(8) Close the ceiling panel(s) (3) and/or (4) and hold in position.
(9) Push in the fasteners (9) that are attached to the ceiling panel(s)
(3) and/or (4).
(10) Make sure the fasteners (9) are flushed with the celing panels.
Subtask 25-23-42-420-055
C. Installation of the ceiling panel(s) (2) and/or (5)
(1) Hold the ceiling panel(s) (2) and/or (5) and carefully push the
assembly brackets (10) into the mounting slots (11).
(2) Carefully move the ceiling panel(s) (2) and/or (5) outboard and
attach them on the mounting rail (8).
PULLEY ASSEMBLY - SEALING CORD (98A25207503000)

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5. Close-up
________
Subtask 25-23-42-865-055
breaker(s):
R 308LG
Subtask 25-23-42-710-051
B. Do the operational test on the ceiling lights in the aft utility area
(Ref. TASK 33-21-00-710-001).
Subtask 25-23-42-862-051

(Ref. TASK 24-42-00-862-001)

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PANELS - UPPER SIDEWALL - REMOVAL/INSTALLATION
______________________________________________
TASK 25-23-43-000-001
Removal of the Upper Sidewall Panel(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific small screw-driver

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 001-012, 014-099, 901-901,
25-23-43-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
25-23-43-991-001-A Fig. 401A
R **ON A/C 001-012, 014-099, 901-901,
25-23-43-991-004 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 902-999,
25-23-43-991-004-A Fig. 402A
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-007 Fig. 403
**ON A/C 101-199, 902-999,
25-23-43-991-007-A Fig. 403A
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-008 Fig. 404
**ON A/C 101-199, 902-999,
25-23-43-991-008-A Fig. 404A

R 25-23-43-991-014 Fig. 405
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-43-861-050
A. Energize the ground service network (Ref. TASK 24-42-00-861-001).
Subtask 25-23-43-010-051
B. Get Access
(1) Fold down the backrests of the passenger-seats in the area where you
want to remove the sidewall-panel (1).

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4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-23-43-020-050
A. Removal of a 3-Frame Sidewall-Panel

(Ref. Fig. 401/TASK 25-23-43-991-001)
NOTE : The removal procedure is applicable for the LH and RH

____
sidewall-panels.
(1) Record the location of the sidewall-panel(s) (1) you want to remove.
(2) With a small screw-driver push the clips in the holes of the
decor-cover (7) to release the decor-cover (7).
(3) Remove the decor-cover (7) and the decor-panel (6).
(4) Remove the screws (5) and the washers (3) and (4).
(5) Pull the lining strips (2) down and out from between the
sidewall-panel (1) and the adjacent panels.
(6) Lift the sidewall-panel (1), release the yo-yo roller from the
brackets and remove it.
Subtask 25-23-43-020-052
B. Removal of a 2-Frame Sidewall-Panel attached with a Seal

(Ref. Fig. 402/TASK 25-23-43-991-004)

____
sidewall-panels.
(3) Pull the lining strips (2) down and out from between the sidewall
panel (1) and the adjacent panel.

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Panel 3-Frame
Figure 401/TASK 25-23-43-991-001

R

EFF :

001-012, 014-099, 901-901, 25-23-43

Page 404
May 01/07

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Panel 3-Frame
Figure 401A/TASK 25-23-43-991-001-A

R

EFF :

101-199, 902-999, 25-23-43

Page 405
May 01/07

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Panel 2-Frame with a Seal
Figure 402/TASK 25-23-43-991-004

R

EFF :

001-012, 014-099, 901-901, 25-23-43

Page 406
May 01/07

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Subtask 25-23-43-020-054
C. Removal of a 3-Frame Sidewall End-Panel

(Ref. Fig. 403/TASK 25-23-43-991-007)

____
sidewall-panels.
(2) With a small screw-driver push the clips in the holes of the
decor-cover (6) to release the decor-cover (6).
(3) Remove the decor-cover (6) and the decor-panel (5).
(5) Remove the caps (8) and the screws (7).
(6) Pull the lining strip (2) down and out from between the
sidewall-panel (1) and the adjacent panel.
Subtask 25-23-43-020-055
D. Removal a 2-Frame Filler Sidewall-Panel

(Ref. Fig. 404/TASK 25-23-43-991-008)
NOTE : The removal procedure is applicable for the LH and RH sidewall

____
panels.
(2) Remove the caps (3) and the screws (4).
(3) Pull the lining strip (2) down and out from between the
sidewall-panel (1) and the adjacent panels.

R

EFF :

001-012, 014-099, 901-901, 25-23-43

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Panel 2-Frame with a Seal
Figure 402A/TASK 25-23-43-991-004-A

R

EFF :

101-199, 902-999, 25-23-43

Page 408
May 01/07

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Panel 3-Frame End
Figure 403/TASK 25-23-43-991-007

R

EFF :

001-012, 014-099, 901-901, 25-23-43

Page 409
May 01/07

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R Panel 3-Frame End
Figure 403A/TASK 25-23-43-991-007-A

EFF :

101-199, 902-999, 25-23-43

Page 410
Aug 01/07

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Panel 2-Frame Filler
Figure 404/TASK 25-23-43-991-008

R

EFF :

001-012, 014-099, 901-901, 25-23-43

Page 411
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**ON A/C 101-199, 902-999,
Subtask 25-23-43-020-050-A
A. Removal of a 3-Frame Sidewall-Panel

(Ref. Fig. 401A/TASK 25-23-43-991-001-A)

____
sidewall-panels.
R (2) Pull the lining strips (2) down and out from between the
R sidewall-panel (1) and the adjacent panels.
R (3) Remove the gap-cover (10) and the decor-ring (9):
R CAUTION : DO NOT PUSH OR PULL THE PLASTIC PARTS WITH TOO MUCH FORCE.
_______
R PUSH OR PULL THEM ONLY IN THE SPECIFIED DIRECTION. IF YOU
R PUSH OR PULL THEM IN THE INCORRECT DIRECTION OR WITH TOO
R MUCH FORCE, YOU CAN CAUSE DAMAGE OR BREAK THE PLASTIC
R PARTS.
R
R (Ref. Fig. 405/TASK 25-23-43-991-014)
R
R (a) Push the nose below the gap-cover and pull the gap-cover up to
R remove it.
R (b) Pull the inner edge of the bottom part of the decor-ring until it
R makes a loud click. Do not continue to pull the decor-ring or it
R will break.
R (c) Carefully move the decor-ring down to remove it.
R (4) With a SCREWDRIVER - SMALL push the clips in the holes of the
R cover-ring (8) to release the cover-ring (8).
R (5) Remove the cover-ring (8) and the decor-panel (4).
R (6) Remove the screws (7) and the washers (5) and (6).
R

EFF :

101-199, 902-999, 25-23-43

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Panel 2-Frame Filler
Figure 404A/TASK 25-23-43-991-008-A

EFF :

101-199, 902-999, 25-23-43

Page 413
Aug 01/07
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R Enhanced Cabin-Special Plastic Parts
R Figure 405/TASK 25-23-43-991-014

EFF :

101-199, 902-999, 25-23-43

Page 414
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Subtask 25-23-43-020-052-A
B. Removal of a 2-Frame Sidewall-Panel attached with a Seal

(Ref. Fig. 402A/TASK 25-23-43-991-004-A)

____
sidewall-panels.
R (2) Pull the lining strips (2) down and out from between the sidewall
R panel (1) and the adjacent panels.
R (3) Remove the gap-cover (5):
_______
R PARTS.
R (Ref. Fig. 405/TASK 25-23-43-991-014)
R remove it.
R (4) Remove the screws (4) and the washers (3). the adjacent panels.
R
Subtask 25-23-43-020-054-A
C. Removal of a 3-Frame Sidewall End-Panel

(Ref. Fig. 403A/TASK 25-23-43-991-007-A)

____
sidewall-panels.
R (2) Pull the lining strip (2) down and out from between the
R sidewall-panel (1) and the adjacent panel.

R

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R (3) Remove the gap-cover (11) and the decor-ring (8):
_______
R PARTS.
R (Ref. Fig. 405/TASK 25-23-43-991-014)
R remove it.
R (b) Pull the inner edge of the bottom part of the decor-ring until it
R makes a loud click. Do not continue to pull the decor-ring or it
R will break.
R (c) Carefully move the decor-ring down to remove it.
R (4) With a SCREWDRIVER - SMALL push the clips in the holes of the
R cover-ring (7) to release the cover-ring (7).
R (5) Remove the cover-ring (7) and the decor-panel (6).
R (6) Remove the screws (5) and the washers (4).
R (7) Remove the caps (10) and the screws (9).

R
Subtask 25-23-43-020-055-A
D. Removal a 2-Frame Filler Sidewall-Panel

(Ref. Fig. 404A/TASK 25-23-43-991-008-A)
NOTE : The removal procedure is applicable for the LH and RH sidewall

____
panels.
R (2) Pull the lining strip (2) down and out from between the
R sidewall-panel (1) and the adjacent panels.

R

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R (3) Remove the gap-cover (5):
_______
R PARTS.
R (Ref. Fig. 405/TASK 25-23-43-991-014)
R remove it.
R (4) Remove the caps (3) and the screws (4).

R

R

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**ON A/C ALL
TASK 25-23-43-000-002
Removal of the Blinds on the Sidewall Panel(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R 25-23-43-991-013 Fig. 406
3. __________
Job Set-up
Subtask 25-23-43-861-051
Subtask 25-23-43-010-052
B. Remove the related Upper Sidewall Panel(s) (Ref. TASK 25-23-43-000-001).
4. Procedure
_________
Subtask 25-23-43-020-059
A. Removal of the Blinds on the Sidewall Panel(s)

R (Ref. Fig. 406/TASK 25-23-43-991-013)
(1) Remove the screws (3) and the washers (2) and the window fairing
assembly (1).
(2) Remove the nuts (7), the washers (8) and the screws (9).

EFF :

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Aug 01/07

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Blinds on the Sidewall Panel(s)
R Figure 406/TASK 25-23-43-991-013

EFF :

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Aug 01/07

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(3) Release the clips (10) and disengage the attachment frame (6) from
the frame window fairing (4).
(4) Move the blind (5) out of the guide-blind (11) and remove it.

EFF :

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Aug 01/07
R
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TASK 25-23-43-400-001
Installation of the Upper Sidewall Panel(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific masking tape
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

12-21-12-100-004 Cleaning of the Plastic Surfaces and Mirrors
Power
the External Power
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 902-999,
25-23-43-991-001-A Fig. 401A
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-004 Fig. 402
**ON A/C 101-199, 902-999,
25-23-43-991-004-A Fig. 402A
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-007 Fig. 403
**ON A/C 101-199, 902-999,
25-23-43-991-007-A Fig. 403A
**ON A/C 001-012, 014-099, 901-901,
25-23-43-991-008 Fig. 404
**ON A/C 101-199, 902-999,
25-23-43-991-008-A Fig. 404A

25-23-43-991-014 Fig. 405
**ON A/C ALL
25-23-43-991-005 Fig. 407

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3. __________
Job Set-up
Subtask 25-23-43-860-051

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the backrests of the passenger seats, in the area
where you removed the sidewall panel(s), are folded down.
4. Procedure
_________
Subtask 25-23-43-210-051
Subtask 25-23-43-560-050
B. Preparation of Component Replacement

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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_______
(Ref. Fig. 407/TASK 25-23-43-991-005)
(1) Examine the markings on the LH and RH sidewall-panels at FR35/FR35.8

to FR36 and FR46 to FR47.
NOTE : These markings (brown triangles) identify the windows through

____
which the flight crew can look at the external slat/flap
position markings.
(2) Make sure that the markings on the LH and RH sidewall-panels for
FR35/FR53.8 to FR36 and FR46 to FR47 are in a good condition.
(3) If necessary, install new placards or paint new markings on the

sidewall-panels.
(4) Solution with a painted marking:
(a) Clean the area (Ref. TASK 12-21-12-100-004).
(b) Measure the distances and make marks as shown in (DETAIL B).
(c) Apply masking tape to the area adjacent to the marks you have
made.
(d) Paint a new marking to the sidewall-panel and use STRUCTURE

PAINTS (Material No. 16-047)
(5) Solution with a placard:
(a) Clean the area (Ref. TASK 12-21-12-100-004).
(b) Measure the distances and make marks as shown in (DETAIL C).
(c) Install the new placard (30) adjacent to the marks you have made
(Ref. TASK 11-00-00-400-007) (Ref. AMM 11-32-25 P.Block 001).

EFF :

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Nov 01/07
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Panel 3-Frame - Identification Marking
R Figure 407/TASK 25-23-43-991-005

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**ON A/C 001-012, 014-099, 901-901,
Subtask 25-23-43-420-050
C. Installation of a 3-Frame Sidewall-Panel

(Ref. Fig. 401/TASK 25-23-43-991-001)
NOTE : The installation procedure is applicable for the LH and RH

____
sidewall-panels.
(1) Put the sidewall-panel (1) in position as recorded in the removal

procedure.
(2) Move the sidewall-panel (1) down and engage the yo-yo rollers in the
brackets.
(3) Put the lining strips (2) up between the sidewall-panel (1) and the
adjacent panels, and make sure that they are correctly engaged.
(4) Make sure that the sidewall-panels are aligned to each other.
(5) Install the washers (3), (4) and the screws (5).
(6) Clean the decor-panel (Ref. TASK 12-21-12-100-004).
(7) Put the decor-panel (6) and the decor-cover (7) in position and make
sure that the decor-cover (7) is correctly engaged.
Subtask 25-23-43-420-051
D. Installation of a 2-Frame Sidewall-Panel with a Seal attached

(Ref. Fig. 402/TASK 25-23-43-991-004)

____
sidewall-panels.

procedure.
brackets.
(3) Push the lining strip (2) up between the sidwall-panel (1) and the
adjacent panel and make sure that they are correctly engaged.

R

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(5) Install the screws (4) and the washers (3).
Subtask 25-23-43-420-053
E. Installation of a 3-Frame End-Panel

(Ref. Fig. 403/TASK 25-23-43-991-007)

____
sidewall-panels.

procedure.
brackets.
(5) Install the screws (7) and the plugs (8).
(7) Clean the decor-panel (5) (Ref. TASK 12-21-12-100-004).
(8) Put the decor-panel (5) and the decor-cover (6) in position and make
sure that the decor-cover (6) is correctly engaged.
Subtask 25-23-43-420-054
F. Installation of a 2-Frame Filler-Panel

(Ref. Fig. 404/TASK 25-23-43-991-008)

____
sidewall-panels.

procedure.
brackets.
(3) Push the lining strip (2) up between the sidewall-panel (1) and the

EFF :

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(5) Install the screws (4) and the covers (3).
**ON A/C 101-199, 902-999,
Subtask 25-23-43-420-050-A
C. Installation of a 3-Frame Sidewall-Panel

(Ref. Fig. 401A/TASK 25-23-43-991-001-A)
CAUTION : DO NOT PUSH OR PULL THE PLASTIC PARTS WITH TOO MUCH FORCE. PUSH
_______
OR PULL THEM ONLY IN THE SPECIFIED DIRECTION. IF YOU PUSH OR
PULL THEM IN THE INCORRECT DIRECTION OR WITH TOO MUCH FORCE,
YOU CAN CAUSE DAMAGE OR BREAK THE PLASTIC PARTS.

____
sidewall-panels.

procedure.
brackets.
(4) Put the gap-cover (10) in position. Carefully turn it outboard and
push it down to make sure that it is correctly engaged.
(6) Install the washers (5), (6) and the screws (7).
(7) Clean the decor-panel (Ref. TASK 12-21-12-100-004).
(8) Put the decor-panel (4) and the cover-ring (8) in position and make
sure that the cover-ring (8) is correctly engaged.
(9) Install the decor-ring (9) on the cover-ring (8):

(Ref. Fig. 405/TASK 25-23-43-991-014)
(a) Put the decor-ring in position on the cover-ring. Make sure that
the top and middle parts of the decor-ring are in the correct
position.

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(b) Move the window blind down to push the decor-ring in its locked
position.
(c) Make sure that the decor-ring is flush with the adjacent panel.
Subtask 25-23-43-420-051-A
D. Installation of a 2-Frame Sidewall-Panel with a Seal attached

(Ref. Fig. 402A/TASK 25-23-43-991-004-A)
_______

____
sidewall-panels.

procedure.
brackets.
(5) Push the lining strip (2) up between the sidwall-panel (1) and the
adjacent panel and make sure that they are correctly engaged.
Subtask 25-23-43-420-053-A
E. Installation of a 3-Frame End-Panel

(Ref. Fig. 403A/TASK 25-23-43-991-007-A)
_______

____
sidewall-panels.

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procedure.
brackets.
(6) Install the screws (9) and the caps (10).
(8) Clean the decor-panel (6) (Ref. TASK 12-21-12-100-004).
(9) Put the decor-panel (6) and the cover-ring (7) in position and make
sure that the cover-ring (7) is correctly engaged.
(10) Install the decor-ring (8) on the cover-ring (7):

(Ref. Fig. 405/TASK 25-23-43-991-014)
(a) Put the decor-ring in position on the cover-ring. Make sure that
the top and middle parts of the decor-ring are in the correct
position.
(b) Move the window blind down to push the decor-ring in its locked
position.
(c) Make sure that the decor-ring is flush with the adjacent panel.
Subtask 25-23-43-420-054-A
F. Installation of a 2-Frame Filler-Panel

(Ref. Fig. 404A/TASK 25-23-43-991-008-A)
_______

____
sidewall-panels.

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Page 430
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R
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procedure.
brackets.
(4) Put the gap-cover (5) in position. Carefully turn it outoard and push
it down to make sure that it is correctly engaged.
(5) Push the lining strip (2) up between the sidewall-panel (1) and the
(6) Install the screws (4) and the covers (3).
**ON A/C ALL
5. Close-up
________
Subtask 25-23-43-862-051

(Ref. TASK 24-42-00-862-001).

R

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INTENTIONALLY BLANK

R

25-23-43

Page 432
Nov 01/07

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TASK 25-23-43-400-002
Installation of the Blinds on the Sidewall Panel(s)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

the External Power
R 25-23-43-991-013 Fig. 406
3. __________
Job Set-up
Subtask 25-23-43-860-052
A. Make sure that the Upper Sidewall Panel(s) is(are) removed (Ref. TASK 25-
23-43-000-001).
4. Procedure
_________
Subtask 25-23-43-210-052

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Subtask 25-23-43-420-060
B. Installation of the Blinds on the Sidewall Panel(s)

R (Ref. Fig. 406/TASK 25-23-43-991-013)
(1) Put the blind (5) in the guide-blind (11).
(2) Put the attachment frame (6) in position and attach it to the frame
window fairing (4) with the clips (10).
(3) Install the washers (8), the screws (9) and the nuts (7).
(4) Put the window fairing assembly (1) in position and install the
washers (2) and the screws (3).
5. Close-up
________
Subtask 25-23-43-410-052
A. Close Access
(1) Install the Upper Sidewall panel(s) (Ref. TASK 25-23-43-400-001).
Subtask 25-23-43-862-052

(Ref. TASK 24-42-00-862-001)

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PANELS - LOWER SIDEWALL - REMOVAL/INSTALLATION
______________________________________________
TASK 25-23-44-000-001
Removal of the Lower Sidewall Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-21-41-000-001 Removal of the Passenger Seats
25-23-44-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-23-44-861-053

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-44-010-050
B. Get Access
(1) If necessary remove the passenger seats in the area of the panels you
will remove. (Ref. TASK 25-21-41-000-001)
4. Procedure
_________
Subtask 25-23-44-020-050
A. Remove the panel (2)

(Ref. Fig. 401/TASK 25-23-44-991-001)
(1) Use a punch to release the center pins of the quick release pins (1).
(2) Pull the lower edge of the panel (2) away from the compartment wall.

EFF :

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Page 401
Feb 01/96

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Lower Sidewall Panels - Installation
Figure 401/TASK 25-23-44-991-001

EFF :

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Page 402
Feb 01/96

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(3) Pull the panel (2) down and remove the fasteners (3) from the
attachment fittings (4).

EFF :

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Page 403
Feb 01/96

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TASK 25-23-44-400-001
Installation of the Lower Sidewall Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-21-41-400-001 Installation of the Passenger Seats
25-23-44-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-23-44-860-050

(Ref. TASK 24-42-00-861-001)

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-23-44-991-001)
Subtask 25-23-44-420-050
A. Installation of the Panel (2)
items.
(2) Engage the fasteners (3) in the attachment fittings (4) and install
the panel (2).
(3) Install the quick release pins (1).
5. Close-up
________
Subtask 25-23-44-410-050
A. Close Access
items.
(2) If necessary install the passenger seats removed for access

(Ref. TASK 25-21-41-400-001).
Subtask 25-23-44-862-052

(Ref. TASK 24-42-00-862-001)

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PANELS - LOWER SIDEWALL - INSPECTION/CHECK
__________________________________________
TASK 25-23-44-210-001
Detailed Visual Inspection of the Lower Sidewall Panel and of the Area Behind
the Lower Sidewall Panel for Foreign Material Accumulation.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-23-44-000-001 Removal of the Lower Sidewall-Panels (Dado Panels)
R 25-23-44-400-001 Installation of the Lower Sidewall-Panels (Dado
R Panels)
25-23-44-991-003 Fig. 601
3. __________
Job Set-up
Subtask 25-23-44-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 25-23-44-010-053
B. Get Access
(1) Remove the lower sidewall panel(s) as necessary (Ref. TASK 25-23-44-
000-001).
NOTE : Remove one lower sidewall panel in the FWD, MID and AFT
____
passenger cabin.
Alternate sidewall panel is recommended at the next
inspection.
Interval may be adjusted according to operator experience.

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4. Procedure
_________
Subtask 25-23-44-210-052
A. Visual Inspection
(1) Do a detailed visual inspection of the lower sidewall panel and of

the area behind the lower sidewall panel for foreign material
accumulation.
(Ref. Fig. 601/TASK 25-23-44-991-003)
5. Close-up
________
Subtask 25-23-44-410-053
A. Install the lower sidewall panels (Ref. TASK 25-23-44-400-001)
Subtask 25-23-44-862-050

(Ref. TASK 24-42-00-862-001).

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Feb 01/96

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Lower Sidewall Panels
Figure 601/TASK 25-23-44-991-003

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Feb 01/96

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LINING - DOOR FRAME - REMOVAL/INSTALLATION
__________________________________________
TASK 25-23-45-000-005
Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 PLUG - BLANKING, PLASTIC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R 25-23-43-000-001 Removal of the Upper Sidewall Panel(s)
33-51-11-000-001 Removal of the Cabin Emergency Lights
33-51-13-000-001 Removal of the Cabin Wall-Mounted
Emergency-Exit-Markers
33-51-16-000-001 Removal of the Emergency Exit Sign
52-10-00-010-001 Opening of the Passenger/Crew Door
**ON A/C 001-012, 014-026,
25-23-45-991-006 Fig. 401
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-006-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-861-050

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-860-055
(1) In the cockpit:
(a) Make sure that the switch EMER EXIT LT 4WL on the panel 25VU is
in the OFF position.
(2) On the FAP 120RH:
(a) Make sure that the switch LIGHT EMER is in the OFF position.
R (3) Put the WARNING NOTICE on the panels 25VU and 120RH, to tell persons
not to operate the switches 4WL and LIGHT EMER.
Subtask 25-23-45-010-053
C. Get Access
(1) Open the FWD passenger/crew door, Zone 831 (Ref. TASK 52-10-00-010-
001).
(2) Remove the emergency exit sign 41WL (Ref. TASK 33-51-16-000-001).
(3) Remove the cabin emergency light 21WL (Ref. TASK 33-51-11-000-001).
(4) Remove the cabin wall-mounted emergency-exit-marker 90WL1 (Ref. TASK

33-51-13-000-001).

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4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-020-055
A. Removal of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW,
221GW, 221HW, 221JW, 221KW, 221LW, 221MW, 221NW, 221PW and 221QW.
(Ref. Fig. 401/TASK 25-23-45-991-006)
(1) Remove the screws (3) and the washers (4) that attach the lining
221HW.
(2) Loosen the clamp (5) and disconnect the hose (6).
(3) Lift the lining 221HW to release the attach brackets from the yo-yo
rolls and remove the lining.
R (4) Put PLUG - BLANKING, PLASTIC on the disconnected line ends.

R
(5) Remove the handgrip:
CAUTION : DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
_______
CAN CAUSE DAMAGE TO THE RETAINER.
(a) Carefully push the lugs (11) of the handgrip cover (12) with your
finger in the direction of the arrows and remove the handgrip
cover (12).
(b) Remove the screws (10) the plates (9) the handgrip (14) and the
spacer (21) (if installed).
(6) At lining 221EW remove the screws (2) and (8) and the washers (1) and
(7).
(7) Lift the lining 221EW to release the attach brackets from the yo-yo
(8) Remove the screws (2) and (8), the washers (1) and (7) and remove the
lining 221PW.
(a) Put a small screwdriver with a flat blade between the handgrip
cover (12) and the handgrip (14).

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Page 403
May 01/03

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Door Frame Linings at the FWD Passenger/Crew Door, left Side

R

EFF :

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Page 404
Nov 01/02

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R

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Page 405
Nov 01/02

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R

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Page 406
Nov 01/02

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(b) Carefully push the lugs (11) of the handgrip cover (12) in the
direction ofthe arrows and remove the handgrip cover.
(c) Remove the screws (13) the plates (9), the handgrip (14) and the
spacer (21) (if installed).
(10) Remove the screws (25), the washers (26) and the safety strap
latch-hook (22).
(11) At the linings 221AW, 221BW, 221MW and 221KW remove the screws (17),
(19) and (15) and the washers (13), (20) and (16).
(12) Lift the linings 221AW, 221BW, 221MW and 221KW to release the attach
brackets from the yo-yo rolls and remove the linings.
(13) At the linings 221JW, 221GW, 221FW, 221CW, 221QW, 221NW and 221LW
remove the screws (19) and the washers (20).
(14) Remove the linings 221JW, 221GW, 221FW, 221CW, 221QW, 221NW and
221LW.
R **ON A/C 027-099, 901-901,
Subtask 25-23-45-020-055-A
A. Removal of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW,
221RW, 221SW, 221VW,
(Ref. Fig. 401A/TASK 25-23-45-991-006-A)
(1) Remove the lining 221SW:
_______
(a) Disconnect the electrical connector (19) from the electrical

harness.
(b) Put CAP - BLANKING, PLASTIC on the disconnected electrical

connectors.
(c) Loosen the clamp (6) and disconnect the hose (5).
(d) Put PLUG - BLANKING, PLASTIC on the disconnected line ends.
(e) Hold the lining 221SW in position.

R

EFF :

001-012, 014-099, 901-901, 25-23-45

Page 407
May 01/07

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R

EFF :

027-099, 101-199, 901-999, 25-23-45

Page 408
Feb 01/07

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R

EFF :

027-099, 101-199, 901-999, 25-23-45

Page 409
Feb 01/07

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R

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027-099, 101-199, 901-999, 25-23-45

Page 410
Feb 01/07

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(f) Remove the caps (3), the screws (1), (4) and (8), the washers (2)
and (7) and remove the lining 221SW.
(2) Remove the lining 221EW:
(a) Remove the handgrip:
CAUTION : DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS
_______
THIS CAN CAUSE DAMAGE TO THE RETAINER.
1
_ Put a SCREWDRIVER - SMALL with a flat blade between the
handgrip cover (9) and the handgrip (14).
2
_ Carefully push the lugs (10) of the handgrip cover (9) in the
direction of the arrows and remove the handgrip cover (9).
3
_ Remove the screws (11) and (12), the plates (13), the spacer
(15) (if installed) and the handgrip (14).
(c) Lift the lining 221EW to release the attach brackets (24) from
the yo-yo rolls (25) and remove the lining 221EW.
(3) Remove the lining 221BW:
(a) Remove the screws (1), (27) and (30), the washers (2), (26) and
(31) and remove the lining 221BW.
(4) Remove the lining 221AW:
(b) Lift the lining 221AW to release the attach brackets (24) from
the yo-yo rolls (25) and remove the lining 221AW.
(5) Remove the lining 221FW:
(a) Remove the screws (16) and the washers (17) and the latch-hook
(18).
(b) Remove the screws (29) and the washers (28) and remove the lining
221FW.
(6) Remove the lining 221VW:
(a) Remove the screws (1) and the washers (2) and the lining 221VW.

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(7) Remove the lining 221CW:
(a) Remove the screws (29) and the washers (28) and remove the lining
221CW.
(8) Remove the lining 221RW:
_______
1
R 2
R direction of the arrows and remove the handgrip cover (9).
3
(b) Remove the screws (1) and the washers (2) and remove the lining
221RW.
R **ON A/C 101-199, 902-999,
R Subtask 25-23-45-020-055-B
R A. Removal of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW,
R 221RW, 221SW, 221VW,
R (Ref. Fig. 401A/TASK 25-23-45-991-006-A)
R (1) Remove the lining 221SW:
_______
R DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
R DAMAGE TO EQUIPMENT.
R (a) Disconnect the electrical connector (19) from the electrical

R harness.
R (b) Put CAP - BLANKING, PLASTIC on the disconnected electrical

R connectors.
R (c) Loosen the clamp (6) and disconnect the hose (5).

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R (d) Put PLUG - BLANKING, PLASTIC on the disconnected line ends.
R (e) Hold the lining 221SW in position.
R (f) Remove the caps (3), the screws (1), (4) and (8), the washers (2)
R and (7) and remove the lining 221SW.
R (2) Remove the lining 221EW:
R (a) Remove the handgrip:
R CAUTION : DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS
_______
R THIS CAN CAUSE DAMAGE TO THE RETAINER.
R 1
R handgrip cover (9) and the handgrip (14).
R 2
R 3
R (15) (if installed) and the handgrip (14).
R (b) Remove the screws (27) and the washers (26).
R (c) Lift the lining 221EW to release the attach brackets (24) from
R the yo-yo rolls (25) and remove the lining 221EW.
R (3) Remove the lining 221BW:
R (a) Remove the screws (1), (27) and (30), the washers (2), (26) and
R (31) and remove the lining 221BW.
R (4) Remove the lining 221AW:
R (a) Remove the screws (27) and the washers (26).
R (b) Lift the lining 221AW to release the attach brackets (24) from
R the yo-yo rolls (25) and remove the lining 221AW.
R (5) Remove the lining 221FW:
R (a) Remove the screws (16) and the washers (17) and the latch-hook
R (18).
R (b) Remove the screws (29) and the washers (28) and remove the lining
R 221FW.

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R (6) Remove the lining 221VW:
R (a) Remove the screws (1) and the washers (2) and the lining 221VW.
R (7) Remove the lining 221CW:
R (a) Remove the screws (29) and the washers (28) and remove the lining
R 221CW.
R (8) Remove the lining 221RW:
R (a) Remove the adjacent sidewall panel (Ref. TASK 25-23-43-000-001).
R (b) Remove the handgrip:
_______
R 1
R 2
R 3
R (c) Remove the screws (1) and the washers (2) and remove the lining
R 221RW.

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**ON A/C ALL
TASK 25-23-45-400-006
Installation of the Door Frame Linings at the Left FWD Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL

M15570-20
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11-00-00-400-002 Installation of the Decals

20-21-11-911-001 Tightening Torques for Standard Threaded Fasteners
Power
the External Power
R 25-23-43-400-001 Installation of the Upper Sidewall Panel(s)
33-51-00-710-008 Operational Test of the Emergency Lighting in the
Cabin by EMER EXIT LT Switch
33-51-11-400-001 Installation of the Cabin Emergency Light
33-51-13-400-001 Installation of the Cabin Wall-Mounted
33-51-16-400-001 Installation of the Emergency Exit Sign
35-23-00-710-001 Operational Check of Manual Mask Release
52-10-00-410-001 Closing of the Passenger/Crew Door

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-026,
25-23-45-991-006 Fig. 401
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-006-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-860-053

(Ref. TASK 24-42-00-861-001)
(2) Make sure that the switch 4WL on the panel 25VU is in the off
position.
(3) Make sure that the switch LIGHT EMER on the panel 120RH is in the off
position.
(4) Make sure that the WARNING NOTICE are in position on the panels 25VU
and 120 RH to tell persons not to operate the switches 4WL and LIGHT
EMER.

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Subtask 25-23-45-865-059
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU LIGHTING/CABIN/EMER/LT 3WL V07
4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-420-056
A. Install the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW, 221GW,
221HW, 221JW, 221KW, 221LW, 221MW, 221NW, 221PW and 221QW.
(Ref. Fig. 401/TASK 25-23-45-991-006)
(1) Put the linings 221LW, 221NW, 221QW, 221CW, 221FW, 221GW and 221JW in
position and install the screws (19) and the washers (20).
NOTE : Do not fully tighten the screws (19) at this time.

____
(2) Put the linings 221KW, 221MW, 221BW and 221AW in position and engage
the attach brackets in the yo-yo rolls.
(3) Install the screws (17), (19) and (15) and the washers (18), (20) and
(16).
NOTE : Do not fully tighten the screws (17), (19) and (15) at this
____
time.
(4) Connect the connectors:
(a) Put the electrical connectors (27) through the grommet (28).
_______
EQUIPMENT.

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correct condition.
(d) Connect the electrical connectors 7441VS-A and 7441VS-B (27), use
the ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL M15570-20.
(5) Put the spacer (21) (if installed) and the handgrip (14) in position.
(6) Install the plates (9) and the screws (13). TORQUE to 0.8 m.daN
(70.79 lbf.in).
(7) Put the lining 221PW in position and install the screws (2) and (8)
and the washers (1) and (7).
(8) Put the lining 221EW in position and engage the attach brackets in
the yo-yo rolls.
(9) Install the screws (2) and (8) and the washers (1) and (7).
(10) Put the handlgrip (12) in position.
(11) Install the plates (9) and the screws (10) and (13). TORQUE to 0.8
m.daN (70.79 lbf.in).
(12) Remove the blanking plugs from the line ends.
(13) Engage the attach brackets of lining 221HW with the yo-yo rolls.
(14) Connect the hose (6) and tighten the clamp (5).
(15) Put the lining 221HW in position and install the screws (3) and the
washers (4).
NOTE : Do not fully tighten the screws (3) at this time.

____
(16) Make sure that there is clearance of 2.0 +0.0 -0.5 mm (0.0787 +0.0000
-0.0196 in.) at each side of the oxygen container doors (Ref. TASK
35-23-00-710-001).
(17) Put the latch hook (22) in position and install the screws (25) and
the washers (26).
(18) Install the handgrip covers (12).
(19) Make sure that the lugs of the handgrip covers engage correctly up
until you hear a click.

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(20) Tighten the screws (15), (17) and (19).
R **ON A/C 027-099, 901-901,
Subtask 25-23-45-420-056-A
A. Installation of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW,
221RW,221SW, 221VW,
(Ref. Fig. 401A/TASK 25-23-45-991-006-A)
(1) Unless specified, TORQUE al nuts, bolts and screws (Ref. TASK 20-21-
11-911-001).
(2) Install the lining 221RW:
(a) Put the lining 221RW in position and install the screws (1) and
the washers (2), but do not tighten the screws (1).
(b) Install the handgrip:
1
_ Put the spacer (15) (if installed), the handgrip (14), the
plates (13) and the screws (11) and (12) in position. TORQUE
the screws (11) and (12) to 0.8 m.daN (70.79 lbf.in).
(d) Install the handgrip cover (9). Make sure that the lugs (10) of
the handgrip cover engage correctly. Press the handgrip cover
into position until you hear a click.
(3) Install the lining 221CW:
(a) Put the lining 221CW in position and install the screws (29) and
the washers (28).
(4) Install the lining 221VW:
(a) Put the lining 221VW in position and install the screws (1) and
the washers (2).
(5) Install the lining 221FW:
(a) Put the lining 221FW in position and install the screws (29) and
the washers (28).

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(b) Put the latch hook (18) in position and install the screws (16)
and the washers (17).
(6) Install the lining 221AW:
(a) Put the lining 221AW in position and engage the attach brackets
(24) in the yo-yo rolls (25).
(b) Install the screws (27) and the washers (26).
(7) Install the lining 221BW:
(a) Put the lining 221BW in position and install the screws (1), (27)
and (30) and the washers (2), (26) and (31).
(8) Install the lining 221EW:
(a) Put the lining 221EW in position and engage the attach brackets
(24) in the yo-yo rolls (25).
(b) Install the screws (27) and the washers (26).
(c) Install the handgrip:
1
2
_ Install the handgrip cover (9). Make sure that the lugs (10)
of the handgrip cover engage correctly. Press the handgrip
cover into position until you hear a click.
(9) Install the lining 221SW:
(a) Put the lining 221SW in position and install the screws (1), (4)
and (8), the washers (2) and (7), but do not tighten the screws
(1), (4) and (8).
(b) Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08
+0.00 -0.02 in.) at each side of the oxygen container doors
(Ref. TASK 35-23-00-710-001).
(c) Tighten the screws (4) and (8) and install the caps (3).
(d) Remove the blanking plugs from the line ends.
(e) Connect the hose (5) and tighten the clamp (6).

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(f) Connect the electrical connectors:
1
_ Remove the blanking caps from the electrical connectors.
2
_ Make sure that the electrical connectors are clean and in the
correct condition.
3
_ Connect the electrical connector (19).
R **ON A/C 101-199, 902-999,
R Subtask 25-23-45-420-056-B
R A. Installation of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW,
R 221RW,221SW, 221VW,
R (Ref. Fig. 401A/TASK 25-23-45-991-006-A)
R (1) Unless specified, TORQUE al nuts, bolts and screws (Ref. TASK 20-21-
R 11-911-001).
R (2) Install the lining 221RW:
R (a) Put the lining 221RW in position and install the screws (1) and
R the washers (2), but do not tighten the screws (1).
R (b) Install the handgrip:
R 1
R plates (13) and the screws (11) and (12) in position. TORQUE
R the screws (11) and (12) to 0.8 m.daN (70.79 lbf.in).
R (c) Tighten the screws (1).
R (d) Install the handgrip cover (9). Make sure that the lugs (10) of
R the handgrip cover engage correctly. Press the handgrip cover
R into position until you hear a click.
R (e) Install the sidewall panel that was removed in the removal
R procedure (Ref. TASK 25-23-43-400-001).
R (3) Install the lining 221CW:
R (a) Put the lining 221CW in position and install the screws (29) and
R the washers (28).

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R (4) Install the lining 221VW:
R (a) Put the lining 221VW in position and install the screws (1) and
R the washers (2).
R (5) Install the lining 221FW:
R (a) Put the lining 221FW in position and install the screws (29) and
R the washers (28).
R (b) Put the latch hook (18) in position and install the screws (16)
R and the washers (17).
R (6) Install the lining 221AW:
R (a) Put the lining 221AW in position and engage the attach brackets
R (24) in the yo-yo rolls (25).
R (b) Install the screws (27) and the washers (26).
R (7) Install the lining 221BW:
R (a) Put the lining 221BW in position and install the screws (1), (27)
R and (30) and the washers (2), (26) and (31).
R (8) Install the lining 221EW:
R (a) Put the lining 221EW in position and engage the attach brackets
R (24) in the yo-yo rolls (25).
R (b) Install the screws (27) and the washers (26).
R (c) Install the handgrip:
R 1
R 2
R of the handgrip cover engage correctly. Press the handgrip
R cover into position until you hear a click.
R (9) Install the lining 221SW:
R (a) Put the lining 221SW in position and install the screws (1), (4)
R and (8), the washers (2) and (7), but do not tighten the screws
R (1), (4) and (8).

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R (b) Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08
R +0.00 -0.02 in.) at each side of the oxygen container doors
R (Ref. TASK 35-23-00-710-001).
R (c) Tighten the screws (4) and (8) and install the caps (3).
R (d) Remove the blanking plugs from the line ends.
R (e) Connect the hose (5) and tighten the clamp (6).
R (f) Connect the electrical connectors:
R 1
R 2
R 3
**ON A/C ALL
Subtask 25-23-45-942-054
B. Remove the warning notices from the panels 25VU and 120RH.
Subtask 25-23-45-865-060
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-23-45-710-056
D. Do the operational test of the cabin emergency lighting (Ref. TASK 33-51-
00-710-008).

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5. Close-up
________
Subtask 25-23-45-410-053
A. Close Access
items.
(2) Install the cabin wall-mounted emergency-exit marker 90WL1 (Ref. TASK
33-51-13-400-001).
(3) Install the cabin emergency light 21WL (Ref. TASK 33-51-11-400-001).
(4) Install the emergency exit sign 41WL (Ref. TASK 33-51-16-400-001).
(5) Close the FWD passenger/crew door, Zone 831 (Ref. TASK 52-10-00-410-
001).
Subtask 25-23-45-210-068

002) and (Ref. AMM 11-32-25 P.Block 001)
Subtask 25-23-45-862-051

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-45-000-002
Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-026,
25-23-45-991-003 Fig. 402
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-003-A Fig. 402A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-861-052

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-010-051
B. Get Access
(1) Open the FWD passenger/crew door, Zone 841 (Ref. TASK 52-10-00-010-
001).

33-51-13-000-001).
**ON A/C 001-012, 014-099,
Subtask 25-23-45-865-050
Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU VACUUM CLEANER SOCKET-CABIN Z222 1ME D02
**ON A/C 101-199, 901-999,
Subtask 25-23-45-865-050-A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU VACUUM CLEANER SOCKET-CABIN Z222 1ME A03

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-020-052
A. Remove the door frame linings 222AW, 222BW, 222CW, 222DW, 222EW, 222FW,
(Ref. Fig. 402/TASK 25-23-45-991-003)
222HW.
(3) Lift the lining 222HW to release the attach brackets from the yo-yo
(4) Put PLUG - BLANKING, PLASTIC on the disconnected line ends.
_______
cover (3) or (11) and the handgrip (8).
(c) Remove the screws (5), the plates (6), the spacer (9) (if
installed), , the handgrip (8) and the finger protection panel
(10) (if installed).
(6) At the linings 222EW and 222PW remove the screws (2) and the washers
(1).
(7) At the linings 222EW, 222DW, 222BW, 222AW, 222PW, 222MW and 222KW
remove the screws (23) and (14) and the washers (22) and (15).
(8) Remove the screws (21), the washers (20), the nuts (19) and disengage
the vacuum cleaner socket 7ME from the lining 222KW.

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Door Frame Linings at the FWD Passenger/Crew Door, right Side

R

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R

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(9) Lift the linings 222EW, 222DW, 222BW, 222AW, 222PW, 222MW and 222KW
to release the attach brackets from the yo-yo rolls and remove the
linings.
latch-hook (11).
(11) Remove the screws (12), the washers (13) and remove the linings
222JW, 222GW, 222FW, 222CW, 222QW, 222NW and 222LW.
R **ON A/C 027-099, 901-901,
Subtask 25-23-45-020-052-A
A. Removal of the door frame linings 222RW, 222SW, 222VW, 222UW, 222TW,
(Ref. Fig. 402A/TASK 25-23-45-991-003-A)
(1) Remove the lining 222SW:
_______
(a) Disconnect the electrical connectors (19) from the electrical

harness.

connectors.
(e) Hold the lining 222SW in position.
and (7) and remove the lining 222SW.
(2) Remove the lining 222UW:
_______

R

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1
2
3
(b) Remove the screws (16), the washers (17) and the latch hook (18).
(c) Remove the screws (1), the washers (2) and the lining 222UW.
(a) Remove the screws (1) and the washers (2) and remove the lining
222VW.
(4) Remove the lining 222TW:
(a) Remove the caps (3), the screws (4) and (1), the washers (2) and
remove the lining 222TW.
(5) Remove the lining 222RW:
_______
1
R 2
3
(b) Remove the cap (3), the screws (4) and (1) and the washers (2).
(c) Carefully tilt the lining to remove the nuts (22) and the socket
(23).
(d) Remove the lining 222RW.

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R **ON A/C 101-199, 902-999,
R Subtask 25-23-45-020-052-B
R A. Removal of the door frame linings 222RW, 222SW, 222VW, 222UW, 222TW,
R (Ref. Fig. 402A/TASK 25-23-45-991-003-A)
R (1) Remove the lining 222SW:
_______
R (a) Disconnect the electrical connectors (19) from the electrical

R harness.
R (b) Put CAP - BLANKING, PLASTIC on the disconnected electrical

R connectors.
R (c) Loosen the clamp (6) and disconnect the hose (5).
R (d) Put PLUG - BLANKING, PLASTIC on the disconnected line ends.
R (e) Hold the lining 222SW in position.
R (f) Remove the caps (3), the screws (1), (4) and (8), the washers (2)
R and (7) and remove the lining 222SW.
R
R (2) Remove the lining 222UW:
R (a) Remove the handgrip:
_______
R 1
R 2
R 3
R (b) Remove the screws (16), the washers (17) and the latch hook (18).

R

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R (c) Remove the screws (1), the washers (2) and the lining 222UW.
R
R (3) Remove the lining 222VW:
R (a) Remove the screws (1) and the washers (2) and remove the lining
R 222VW.
R
R (4) Remove the lining 222TW:
R (a) Remove the caps (3), the screws (4) and (1), the washers (2) and
R remove the lining 222TW.
R
R (5) Remove the lining 222RW:
R (a) Remove the adjacent sidewall panel (Ref. TASK 25-23-43-000-001).
R (b) Remove the handgrip:
_______
R 1
R 2
R 3
R (c) Remove the cap (3), the screws (4) and (1) and the washers (2).
R (d) Carefully tilt the lining to remove the nuts (22) and the socket
R (23).
R (e) Remove the lining 222RW.

R

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**ON A/C ALL
TASK 25-23-45-400-007
Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

M15570-20
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-026,
25-23-45-991-003 Fig. 402
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-003-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-860-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-865-057
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU VACUUM CLEANER SOCKET-CABIN Z222 1ME A03

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4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-420-058
A. Install the door frame linings 222AW, 222BW, 222CW, 222DW, 222EW, 222FW,
(Ref. Fig. 402/TASK 25-23-45-991-003)
(1) Put the linings 222LW, 222NW, 222QW, 222CW, 222FW, 222GW and 222JW in
position and install the screws (23) and the washers (22). Do not
fully tighten the screws (23) at this time.
(2) Put the lining 222KW in position and install the vacuum cleaner
socket 7ME in the lining.
(3) Install the screws (21), the washers (20) and the nuts (19).
(4) Put the linings 222KW, 222MW, 222PW, 222AW, 222BW, 222DW and 222EW in
position and engage the attach brackets in the yo-yo rolls.
(5) Install the screws (23) and (14) and the washers (22) and (15). Do
not fully tighten the screws (23) and (14) at this time.
(6) Connect the connectors:
(a) Put the electrical connectors (24) through the grommet (25).
_______
EQUIPMENT.
correct condition.
(d) Connect the electrical connectors 7430VS-A and 7430VS-B (24), use
the ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL M15570-20.
(7) At the linings 222EW and 222PW install the screws (2) and the washers
(1).
(8) Remove the blanking plugs from the disconnected line ends.

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(9) Engage the attach brackets of the lining 222HW with the yo-yo rolls.
(11) Put the lining 222HW in position and install the screws (20) and the
washers (19). Do not fully tighten the screws (20) at this time.
the washers (13).
(13) Put the finger protection panel (10) (if installed) , the spacer (9)
(if installed) and the handgrip (8) in position.
(16) Make sure that the lugs of the grip covers engage correctly up until
you hear a click.
(17) Tighten the screws (20), (21), (12) and (14).
R **ON A/C 027-099, 901-901,
Subtask 25-23-45-420-058-A
A. Installation of the door frame linings 222RW, 222SW, 222TW, 222UW, 222VW
(Ref. Fig. 402A/TASK 25-23-45-991-003-A)
(1) Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-
11-911-001).
(2) Install the lining 222RW:
(a) Put the socket (23) in position and install the nuts (22).
R (b) Put the lining 222RW in position.
(c) Install the screws (1), (4) and the washers (2), but do not
tighten the screws (1) and (4).

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(d) Install the handgrip:
1
(e) Tighten the screws (1) and (4) and install the cap(s) (3).
(f) Install the handgrip cover (9). Make sure that the lugs (10) of
(3) Install the lining 222TW:
(a) Put the lining 222TW in position and install the screws (1) and
(4), the washers (2) and the caps (3).
(a) Put the lining 222VW in position and install the screws (1) and
the washers (2).
(5) Install the lining 222UW:
(a) Put the lining 222UW in position and install the screws (1) and
the washers (2).
(b) Put the latch hook (18) in position and install the screws (16)
1
2
of the handgrip cover engage correctly. Press the handgrip
cover into position until you hear a click.
(6) Install the lining 222SW:
(a) Put the lining 222SW in position and install the screws (1), (4)
and (8) and the washers (2) and (7), but do not tighten.

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(Ref. TASK 35-23-00-710-001).
(c) Tighten the screws (1), (4) and (8) and install the caps (3).
(f) Connect the electrical connector:
1
2
correct condition.
3
R **ON A/C 101-199, 902-999,
R Subtask 25-23-45-420-058-B
R A. Installation of the door frame linings 222RW, 222SW, 222TW, 222UW, 222VW
R (Ref. Fig. 402A/TASK 25-23-45-991-003-A)
R (1) Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-
R 11-911-001).
R (2) Install the lining 222RW:
R (a) Put the socket (23) in position and install the nuts (22).
R (b) Put the lining 222RW in position.
R (c) Install the screws (1), (4) and the washers (2), but do not
R tighten the screws (1) and (4).
R (d) Install the handgrip:
R 1
R (e) Tighten the screws (1) and (4) and install the cap(s) (3).

R

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R (f) Install the handgrip cover (9). Make sure that the lugs (10) of
R the handgrip cover engage correctly. Press the handgrip cover
R into position until you hear a click.
R (g) Install the sidewall panel that was removed in the removal
R procedure (Ref. TASK 25-23-43-400-001).
R (3) Install the lining 222TW:
R (a) Put the lining 222TW in position and install the screws (1) and
R (4), the washers (2) and the caps (3).
R (4) Install the lining 222VW:
R (a) Put the lining 222VW in position and install the screws (1) and
R the washers (2).
R (5) Install the lining 222UW:
R (a) Put the lining 222UW in position and install the screws (1) and
R the washers (2).
R (b) Put the latch hook (18) in position and install the screws (16)
R and the washers (17).
R (c) Install the handgrip:
R 1
R 2
R of the handgrip cover engage correctly. Press the handgrip
R cover into position until you hear a click.
R (6) Install the lining 222SW:
R (a) Put the lining 222SW in position and install the screws (1), (4)
R and (8) and the washers (2) and (7), but do not tighten.
R (b) Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08
R +0.00 -0.02 in.) at each side of the oxygen container doors
R (Ref. TASK 35-23-00-710-001).
R (c) Tighten the screws (1), (4) and (8) and install the caps (3).
R (d) Remove the blanking plugs from the line ends.

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R (e) Connect the hose (5) and tighten the clamp (6).
R (f) Connect the electrical connector:
R 1
R 2
R 3
**ON A/C ALL
5. Close-up
________
Subtask 25-23-45-410-054
A. Close Access
items.
(2) Install the cabin wall-mounted emergency-exit-marker 90WL2 (Ref. TASK

33-51-13-400-001).
(5) Close the FWD passenger/crew door, Zone 841 (Ref. TASK 52-10-00-410-
001).
Subtask 25-23-45-210-069


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Subtask 25-23-45-865-053
breaker(s):
1ME
Subtask 25-23-45-862-052

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-45-000-003
Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-73-13-000-001 Removal of the Aft/Additional Attendant Panel (126RH)

23-73-22-000-001 Removal of the Attendant Indication Panel
R (320RH,321RH,322RH)
23-73-44-000-001 Removal of the Handset/Cradle (330RH,332RH)
Power
**ON A/C 001-012, 014-026,
25-23-45-991-004 Fig. 403

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-004-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-861-053

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-010-054
B. Get Access
(1) Open the AFT passenger/crew door, Zone 832 (Ref. TASK 52-10-00-010-
001).
(2) Remove the attendant indication panel 320RH9 (Ref. TASK 23-73-22-000-
001).
(3) Remove the AFT attendant panel 126RH (Ref. TASK 23-73-13-000-001).
(4) Remove the handset cradle 330RH9 (Ref. TASK 23-73-44-000-001).

33-51-13-000-001).

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Subtask 25-23-45-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2001VU VACUUM CLEANER SOCKET CARGO Z261 5ME F01
4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-020-057
A. Remove the door frame linings 261DW, 261EW, 261FW, 261GW, 261HW, 261JW,
261KW, 261LW, 261MW, 261NW, 261PW, 261QW 261RW and 261SW.
(Ref. Fig. 403/TASK 25-23-45-991-004)
261KW.
(3) Lift the lining 261KW to release the attach brackets from the yo-yo
_______
(c) Remove the screws (9) and (14), the plates (10), the spacers (12)
(if installed) , the handgrips (13) and the finger protection
panels (11) (if installed).
latch-hook (21).

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INTENTIONALLY BLANK

R

25-23-45

Page 449
May 01/07

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Door Frame Linings at the AFT Passenger/Crew Door, left Side

R

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Page 450
May 01/07

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R

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(7) At the linings 261HW and 261RW remove the screws (2) and (3) and the
washers (1) and (4).
(8) At the linings 261RW, 261PW, 261MW, 261HW, 261FW and 261DW remove the
screws (5) and (19) and the washers (6) and (20).
(9) Remove the screws (18), the washers (17), the nuts (16) and disengage
the vacuum cleaner socket 13ME from the lining 261DW.
(10) Lift the linings 261RW, 261PW, 261MW, 261HW, 261FW and 261DW to
release the attach brackets from the yo-yo rolls and remove the
linings.
261LW, 261SW, 261QW, 261NW, 261JW, 261GW and 261EW.
**ON A/C 027-099, 101-199, 901-999,
Subtask 25-23-45-020-057-A
A. Removal of the door frame linings 261VW, 261UW, 261TW, 261WW

(Ref. Fig. 403A/TASK 25-23-45-991-004-A)
_______

harness.

connectors.
(e) Hold the lining 261VW in position.
and (7) and remove the lining 261VW.

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INTENTIONALLY BLANK

R

25-23-45

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May 01/07

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R

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(a) Remove the screws (1), the washers (2) and the lining 261UW.
(a) Remove the screws (16), the washers (17) and the latch hook (18).
(b) Remove the handgrip:
_______
1
2
3
(c) Remove the cap (3), the screws (4) and (1) and the washers (2).
(d) Carefully tilt the lining, remove the nuts (20) and disengage the
socket (21).
(e) Remove the lining 261TW.
(4) Remove the lining 261WW:
(a) Remove the cap (3), the screws (4) and (1) and the washers (2).
_______
1
2
3

R

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(c) Remove the lining 261WW.

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**ON A/C ALL
TASK 25-23-45-400-008
Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-73-13-400-001 Installation of the Aft/Additional Attendant Panel
(126RH)
23-73-22-400-001 Installation of the Attendant Indication Panel
R (320RH,321RH,322RH)
23-73-44-400-001 Installation of the Handset/Cradle (330RH,332RH)
Power
the External Power
35-21-41-400-001 Installation of the Emergency Oxygen Containers

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-026,
25-23-45-991-004 Fig. 403
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-004-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-860-054

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-865-058
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU VACUUM CLEANER SOCKET-CABIN Z222 5ME F01

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4. Procedure
_________
**ON A/C 027-099, 101-199, 901-999,
Subtask 25-23-45-560-050
(1) Install the emergency oxygen container (Ref. TASK 35-21-41-400-001)

on the door frame lining 261VW.
**ON A/C 001-012, 014-026,
Subtask 25-23-45-420-060
B. Install the door frame linings 261DW, 261EW, 261FW, 261GW, 261HW, 261JW,
261KW, 261LW, 261MW, 261NW, 261PW, 261QW, 261RW and 261SW.
(Ref. Fig. 403/TASK 25-23-45-991-004)
(1) Put the linings 261EW, 261GW, 261JW, 261NW, 261QW, 261SW and 261LW in
position and install the screws (19) and (22) and the washers (20)
and (23). Do not tighten the screws (19) and (22) at this time.
(2) Put the lining 261DW in position and install the vacuum cleaner
socket 13ME in the lining.
(3) Install the screws (18), the washers (17) and the nuts (16).
(4) Put the linings 261DW, 261FW, 261HW, 261MW, 261PW and 261RW in
(5) Install the screws (5) and (19) and the washers (6) and (20). Do not
tighten the screws (5) and (19) at this time.
(6) At the linings 261HW and 261RW install the screws (2) and (3) and the
(8) Engage the attach brackets of the lining 261KW in the yo-yo rolls.
(10) Put the lining 261KW in position and install and tighten by hand the
screws (24) and the washers (25).

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(11) Put the finger protection panels (11) (if installed) , the spacers
(12) (if installed) and the handgrips (13) in position.
the washers (23).
**ON A/C 027-099, 101-199, 901-999,
Subtask 25-23-45-420-060-A
B. Installation of the door frame linings 261WW, 261TW, 261UW, 261VW

(Ref. Fig. 403A/TASK 25-23-45-991-004-A)
11-911-001).
(a) Put the socket (21) in position and install the nuts (20).
(b) Put the lining 261TW in position.
(c) Install the screws (1), (4) and the washers (2), but do not
(d) Install the handgrip:
1
(e) Tighten the screws (1) and (4) and install the cap(s) (3).
(f) Install the handgrip cover (9). Make sure that the lugs (10) of
the handgrip cover engage correctly. Push the handgrip cover in
position until you hear a click.

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(g) Put the latch hook (18) in position and install the screws (16)
(3) Install the lining 261WW:
(a) Put the lining 261WW in position.
(b) Install the screws (1), (4) and the washers (2), but do not
1
(d) Tighten the screws (1) and (4) and install the cap(s) (3).
(e) Install the handgrip cover (9). Make sure that the lugs (10) of
the handgrip cover engage correctly. Push the handgrip cover into
position until you hear a click.
the washers (2).
(a) Put the lining 261VW in position and install the screws (1), (4)
and (8) and the washers (2) and (7), but do not tighten the
screws (1), (4) and (8).
(Ref. TASK 35-23-00-710-001).
1

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2
correct condition.
3
**ON A/C ALL
5. Close-up
________
Subtask 25-23-45-410-050
A. Close Access
items.

33-51-13-400-001).
(5) Install the handset cradle 330RH9 (Ref. TASK 23-73-44-400-001).
(6) Install the AFT attendant panel 126RH (Ref. TASK 23-73-13-400-001).
(7) Install the attendant indication panel 320RH9 (Ref. TASK 23-73-22-
400-001).
Subtask 25-23-45-210-070


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Subtask 25-23-45-865-055
breaker(s):
5ME
Subtask 25-23-45-862-053

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-45-000-004
Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-026,
25-23-45-991-005 Fig. 404
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-005-A Fig. 404A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-861-054

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-45-010-052
B. Get Access
(1) Open the AFT passenger/crew door, Zone 842 (Ref. TASK 52-10-00-010-
001).
(4) Remove the cabin wall-mounted emergency-exit marker 90WL8 (Ref. TASK
33-51-13-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-020-054
A. Remove the door frame linings 262DW, 262EW, 262FW, 262GW, 262HW, 262JW,
(Ref. Fig. 404/TASK 25-23-45-991-005)
262KW.
(3) Lift the lining 262KW to release the attach brackets from the yo-yo

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INTENTIONALLY BLANK

R

25-23-45

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Door Frame Linings at the AFT Passenger/Crew Door, right Side.

R

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_______
(c) Remove the screws (9) and (14), the plates (10), the spacers (12)
(if installed) , the handgrips (13) and the finger protection
panels (11) (if installed).
latch-hook (20).
(7) At the linings 262HW and 262RW remove the screws (2) and (3) and the
(8) At the linings 262HW, 262FW, 262DW, 262RW, 262PW and 262MW remove the
screws (5) and (16) and the washers (6) and (17).
(9) Lift the linings 262HW, 262FW, 262DW, 262RW, 262PW and 262MW to
release the attach brackets from the yo-yo rolls and remove the
linings.
262LW, 262JW, 262GW, 262EW, 262SW, 262QW and 262NW.
**ON A/C 027-099, 101-199, 901-999,
Subtask 25-23-45-020-054-A
A. Removal of the door frame linings 262VW, 262UW, 262TW, 262WW.

(Ref. Fig. 404A/TASK 25-23-45-991-005-A)
_______

harness.

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connectors.
(e) Hold the lining 262VW in position.
and (7) and remove the lining 262VW.
(a) Remove the screws (1) and the washers (2) and the lining 262UW.
(a) Remove the screws (16), the washers (17) and the latch hook (18).
_______
1
2
_ Carefully push the the lugs (10) of the handgrip cover (9) in
the direction of the arrows and remove the handgrip cover (9).
3
(c) Remove the cap (3), the screws (4) and (1) and the washers (2).
(d) Carefully tilt the lining, remove the nuts (22) and disengage the
socket (23) .
(e) Remove the lining 262TW.

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(4) Remove the lining 262WW:
(a) Remove the cap (3), the screws (4) and (1) and the washers (2).
_______
1
2
_ Carefully push the the lugs (10) of the handgrip cover (9) in
3
(c) Remove the lining 262WW.

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**ON A/C ALL
TASK 25-23-45-400-005
Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-026,
25-23-45-991-005 Fig. 404

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 027-099, 101-199, 901-999,
25-23-45-991-005-A Fig. 404A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-45-860-050

(Ref. TASK 24-42-00-861-001)
Clean the component interface and/or the adjacent area.
Make sure that the parts retained from the removed component are
Make sure that the parts retained from the removed component are
4. Procedure
_________
**ON A/C 001-012, 014-026,
Subtask 25-23-45-420-061
A. Install the door frame linings 262DW, 262EW, 262FW, 262GW, 262HW, 262JW,
(Ref. Fig. 404/TASK 25-23-45-991-005)
(1) Put the linings 262NW, 262QW, 262SW, 262EW, 262GW, 262JW and 262LW in
position and install the screws (16) and (18) and the washers (17)
and (19). Do not tighten the screws (16) and (18) at this time.
(2) Put the linings 262MW, 262PW, 262RW, 262DW, 262FW and 262HW in
(3) Install the screws (5) and (16) and the washers (6) and (17). Do not
tighten the screws (5) and (16) at this time.

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(4) Put the linings 262RW and 262HW in position and install the screws
(2) and (3) and the washers (1) and (4).
(5) Put the finger protection panels (11) (if installed), the spacers
(12) (if installed) and the handgrips (13) in position.
the washers (19).
(10) Remove the blanking plugs from the line ends.
(11) Engage the attach brackets of the lining 262KW in the yo-yo rolls.
(13) Put the lining 262KW in position and install and tighten by hand the
**ON A/C 027-099, 101-199, 901-999,
Subtask 25-23-45-420-061-A
A. Installation of the door frame linings 262WW, 262TW, 262UW, 262VW

(Ref. Fig. 404A/TASK 25-23-45-991-005-A)
(1) Unless specified, TORQUE al nuts, bolts and screws (Ref. TASK 20-21-
11-911-001).
(a) Put the the lining 261TW in position.

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1
(f) Put the latch hook (18) in position and install the screws (16)
(3) Install the lining 262WW:
(a) Put the the lining 262WW in position.
1
the washers (2).
(a) Put the lining 262VW in position and install the screws (1), (4)
and (8) and the washers (2) and (7), but do not tighten the
screws (1), (4) and (8).

EFF :

027-099, 101-199, 901-999, 25-23-45

Page 478
May 01/07

IAC
(Ref. TASK 35-23-00-710-001).
1
2
correct condition.
3
**ON A/C ALL
5. Close-up
________
Subtask 25-23-45-410-052
A. Close Access
items.

33-51-13-400-001).
(5) Close the AFT passenger/crew door, Zone 842 (Ref. TASK 52-10-00-410-
001).

EFF :

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May 01/07

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Subtask 25-23-45-210-071

Subtask 25-23-45-862-050

(Ref. TASK 24-42-00-862-001)

EFF :

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May 01/07

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LINING - DOOR - REMOVAL/INSTALLATION
____________________________________
TASK 25-23-46-000-001
Removal of the Door Linings at the FWD Passenger/Crew Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-46-991-001 Fig. 401
FOR FIN 831AZ, 841AZ
25-62-44-000-002 Removal of the Escape-Slide Pack-Assembly
R 25-62-44-000-012 Removal of the Escape-Slide Raft Pack-Assembly
3. __________
Job Set-up
Subtask 25-23-46-861-050

(Ref. TASK 24-42-00-861-001)

EFF :

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Subtask 25-23-46-010-050
B. Get Access
(1) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(2) Remove the cabin escape facilities:

FOR 831AZ, 841AZ
R Remove the escape slide (Ref. TASK 25-62-44-000-002) or the escape
R slide-raft (Ref. TASK 25-62-44-000-012).
Subtask 25-23-46-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU EIS/SLIDES/ARM AND WARN/FLT 15WN P11
121VU EIS/SLIDES/ARM AND WARN/GND 13WN P10
121VU EIS/SDAC1 AND 2/DOOR/DET/PAX 48WV P05
4. Procedure
_________
(Ref. Fig. 401/TASK 25-23-46-991-001)
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN
_______
THE DISARMED POSITION WITH THE SAFETY PIN INSTALLED.
Subtask 25-23-46-020-050
A. Removal of the Linings
(1) Remove the lining 831FZ (841FZ) (8)
(a) Remove the screws (26) the washers (25) and the grip (27).
(c) Loosen the screws (4) and turn the brackets.
(d) Carefully release the lining (8) and remove it.

EFF :

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(2) Remove the lining 831GZ (841GZ) (9)
(a) Disconnect the rod (7) from the lining (9).
(b) Remove and discard the cotter pin (6).
(c) Remove the pin (5).
(d) Remove the lining (9).
(3) Remove the lining 831EZ (841EZ) (2)
(b) Release the lining (2) from the yo-yo rolls and remove it.
(4) Remove the hand grip and the lining 831DZ (841DZ) (21)
_______
cover (22).
(b) Remove the screws (17) and (23), the washers (18) and the
handgrip (24).
(c) Remove the spacer (19) and the lining (20).
(d) Remove the screws (4) and the washers (3).
(e) Release the lining (21) from the yo-yo rolls and remove it.
(5) Remove the handle plate (14) and lining 831CZ (841CZ) (1)
(a) Remove the nut (12), the washer (13), the screw (15) and the
handle plate (14) from the emergency control handle (16).
(c) Release the lining (1) from the yo-yo rolls and remove it.

EFF :

ALL 25-23-46

Page 403
Aug 01/06
R
IAC
R Door Linings - FWD Passenger/Crew Doors

EFF :

ALL 25-23-46

Page 404
May 01/02

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EFF :

ALL 25-23-46

Page 405
May 01/02

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EFF :

ALL 25-23-46

Page 406
May 01/02

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(6) Remove the lining 831BZ (841BZ) (10)
(7) Remove the lining 831AZ (841AZ) (11)

EFF :

ALL 25-23-46

Page 407
May 01/06
R
IAC
R TASK 25-23-46-000-003
R Removal of the Blinds on the Passenger/Crew Doors
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 52-10-00-010-001 Opening of the Passenger/Crew Door
R 25-23-46-991-005 Fig. 402
R 3. __________
Job Set-up
R Subtask 25-23-46-861-052

R (Ref. TASK 24-42-00-861-001)
R Subtask 25-23-46-010-056
R B. Get Access
R (1) Open the related Passenger/Crew Door (Ref. TASK 52-10-00-010-001).
R 4. Procedure
_________
R Subtask 25-23-46-020-052
R A. Removal of the blinds on the Passenger/Crew Doors

R (Ref. Fig. 402/TASK 25-23-46-991-005)
R (1) Remove the lining (2).
R (2) Remove the screws (4) the washers (3) and the lining assembly (1).
R (3) Remove the screws (6) and the washers (5).

EFF :

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Page 408
May 01/06

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R Blinds on the Passenger/Crew Doors
R Figure 402/TASK 25-23-46-991-005

EFF :

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May 01/06

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R (4) If necessary, remove the screws (8), the springs (9) and the washers
R (7).
R (5) Remove the slide guide (10) and the blind (11).

EFF :

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Page 410
May 01/06

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R TASK 25-23-46-400-003
R Installation of the Blinds on the Passenger/Crew Doors
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 52-10-00-410-001 Closing of the Passenger/Crew Door
R 25-23-46-991-005 Fig. 402
R 3. __________
Job Set-up
R Subtask 25-23-46-860-053
R (1) Make sure that the ground service network is energized

R (Ref. TASK 24-42-00-861-001).
R 4. Procedure
_________
R Subtask 25-23-46-210-056

EFF :

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R Subtask 25-23-46-420-052
R B. Installation of the Blinds on the Passenger/crew Doors

R (Ref. Fig. 402/TASK 25-23-46-991-005)
R (1) Put the blind (11) with the slide guide (10) in position.
R (2) Install the washers (5) and the screws (6).
R (3) If removed, install the washers (7), the springs (9) and the screws
R (8).
R (4) Put the lining assembly (1) in position and install the washers (3)
R and the screws (4).
R (5) Install the lining (2).
R 5. Close-up
________
R Subtask 25-23-46-410-054
R A. Close Access
R (1) Close the passenger/Crew Door (Ref. TASK 52-10-00-410-001).
R Subtask 25-23-46-862-052

R (Ref. TASK 24-42-00-862-001).

EFF :

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May 01/06

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TASK 25-23-46-400-001
Installation of the Door Linings at the FWD Passenger/Crew Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 25-23-09 45A-200

6 cotter pin 25-23-09 45B-200
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-46-991-001 Fig. 401
R 25-62-44-400-006 Installation of the Escape-Slide Pack-Assembly
R 25-62-44-400-007 Installation of the Escape-Slide Raft Pack-Assembly

EFF :

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Page 413
Nov 01/06

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3. __________
Job Set-up
Subtask 25-23-46-860-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-46-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 25-23-46-991-001)
_______
Subtask 25-23-46-210-054


EFF :

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Page 414
Nov 01/06
R
IAC
Subtask 25-23-46-420-050
B. Install the linings
(1) Install the lining 831AZ (841AZ) (11)
(a) Engage the lining (11) to the yo-yo rolls and install the washers
(3) and the screws (4).
(2) Install the linings 831BZ (841BZ) (10) and 831DZ (841DZ) (21)
(a) Engage the linings (10) and (21) to the yo-yo rolls and install
the washers (3) and the screws (4).
NOTE : Make sure that you can move the door window-shade
____
correctly.
(3) Install the handgrip
(a) Put the lining (20) in position.
(b) Install the spacer (19), the handgrip (24), the washers (18) and
the screws (17) and (23).
NOTE : TORQUE the screws to between 0.8 and 0.9 m.daN (70.79 and
____
79.64 lbf.in).
(c) Install the grip cover (22) to the handgrip (24).
NOTE : Make sure that the lugs (28) of the grip cover (22) engage
____
correctly up until you hear a click.
(4) Install the lining 831CZ (841CZ) (1)
(b) Put the handle plate (14) of the emergency control handle (16) in
position and install the screw (15), the washer (13) and the nut
(12),
NOTE : Make sure that the handle plate is installed so that the
____
emergency control handle will contract into the recess in
the door panel.

EFF :

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Page 415
Nov 01/06
R
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(5) Install the lining 831EZ (841EZ) (2)
(6) Install the lining 831GZ (841GZ) (9)
(a) Put the lining (9) in position and install the pin (5).
(b) Safety the pin (5) with a new cotter pin (6).
(c) Connect the rod (7) to the lining (9).
(7) Install the lining 831FZ (841FZ) (8)
(b) Turn the brackets into position and install the washers (3) and
the screws (4).
(8) Put the grip (27) in position and install the washers (25) and the
screws (26).
5. Close-up
________
Subtask 25-23-46-410-051
A. Close Access
items.
R (2) Install the cabin escape facilities:

FOR 831AZ, 841AZ
R Install the escape slide (Ref. TASK 25-62-44-400-006) or the escape
(3) Do the special precautions after work on the doors (Ref. TASK 52-10-
00-410-001).
Subtask 25-23-46-865-054
breaker(s):
15WN, 13WN, 48WV.

EFF :

ALL 25-23-46

Page 416
Nov 01/06

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Subtask 25-23-46-862-050

(Ref. TASK 24-42-00-862-001)

EFF :

ALL 25-23-46

Page 417
May 01/06
R
IAC
TASK 25-23-46-000-002
Removal of the Door Linings at the AFT Passenger/Crew Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-46-991-002 Fig. 403
3. __________
Job Set-up
Subtask 25-23-46-861-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-46-010-053
B. Get Access
(1) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(2) Remove the cabin escape facilities:

FOR 832AZ, 842AZ
R Remove the escape slide (Ref. TASK 25-62-44-000-002) or the escape

EFF :

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Page 418
Nov 01/06

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Subtask 25-23-46-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
_______
Subtask 25-23-46-020-051
A. Remove the linings

(Ref. Fig. 403/TASK 25-23-46-991-002)
(1) Remove the lining 832FZ (842FZ) (8)
(a) Remove the screws (26) the washers (25) and the grip (27).
(c) Loosen the screws (4) and turn the brackets.
(d) Carefully release the lining (8) and remove it.
(2) Remove the lining 832GZ (842GZ) (9)
(a) Disconnect the rod (7) from the lining (9).
(c) Remove the pin (5).
(d) Remove the lining (9).

EFF :

ALL 25-23-46

Page 419
Aug 01/06

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Door Linings - AFT Passenger/Crew Doors

EFF :

ALL 25-23-46

Page 420
May 01/06

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EFF :

ALL 25-23-46

Page 421
May 01/06

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EFF :

ALL 25-23-46

Page 422
May 01/06

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(3) Remove the lining 832EZ (842EZ) (2)
(4) Remove the handgrip and the lining 832DZ (832DZ) (20)
_______
cover (22).
(b) Remove the screws (17) and (23), the washers (18) and the
handgrip (24).
(c) Remove the spacer (19) and the lining (20).
(5) Remove the lining 832DZ (842DZ) (21)
(6) Remove the lining 832CZ (842CZ) (1)
(a) Remove the nut (12), the washer (13), the screw (15) and the
handle plate (14) from the emergency control handle (16).
(c) Release the lining (1) from the yo-yo rolls and remove it.
(7) Remove the lining 832BZ (842BZ) (10)
(8) Remove the lining 832AZ (842AZ) (11)

EFF :

ALL 25-23-46

Page 423
May 01/06
R
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TASK 25-23-46-400-002
Installation of the Door Linings at the AFT Passenger/Crew Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 6 cotter pin 25-23-04 01C-260

6 cotter pin 25-23-09 60 -260
6 cotter pin 25-23-09 60B-260
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-46-991-002 Fig. 403

EFF :

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Page 424
Nov 01/06

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3. __________
Job Set-up
Subtask 25-23-46-860-052

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-46-865-053
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
4. Procedure
_________
_______
Subtask 25-23-46-420-051
A. Installation of the linings:

(Ref. Fig. 403/TASK 25-23-46-991-002)
(1) Install the lining 832AZ (842AZ) (11)

EFF :

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Page 425
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(2) Install the linings 832BZ (842BZ) (10) and 832DZ (842DZ) (21)
(a) Engage the linings (10) and (21) to the yo-yo rolls and install
NOTE : Make sure that you can move the door window-shade
____
correctly.
(3) Install the handgrip
(b) Install the spacer (19), the handgrip (24), the washers (18), and
the screws (17) and (23).
(c) TORQUE the screws to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in)
(d) Install the grip cover (22) to the handgrip (24).
NOTE : Make sure that the lugs (28) of the grip cover (22) engage
____
correctly up until you hear a click.
(4) Install the lining 832CZ (842CZ) (1)
(b) Put the handle plate (14) of the emergency control handle (16) in
(12).
NOTE : Make sure that the handle plate is installed so that the
____
emergency control handle will retract into the recess in
the door panel.
(5) Install the lining 832EZ (842EZ) (2)

EFF :

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Page 426
Aug 01/06
R
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(6) Install the lining 832GZ (842GZ) (9)
(a) Put the lining (9) in position and install the pin (5).
(b) Safety the pin (5) with the new:

- cotter pin (6)
- cotter pin (6)
(c) Connect the rod (7) to the lining (9).
(7) Install the lining 832FZ (842FZ) (8)
(b) Turn the bracket into position and install the washers (3) and
the screws (4).
(d) Put the grip (27) in position and install the washers (25) and
the screws (26).
5. Close-up
________
Subtask 25-23-46-410-053
A. Close Access
(1) Install the cabin escape facilities:

FOR 832AZ, 842AZ
R Install the escape slide (Ref. TASK 25-62-44-400-006) or the escape
Subtask 25-23-46-210-055


EFF :

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Page 427
Nov 01/06

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Subtask 25-23-46-865-055
breaker(s):
15WN, 13WN, 48WV.
Subtask 25-23-46-862-051

(Ref. TASK 24-42-00-862-001)

EFF :

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Page 428
Aug 01/06
R
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LINING - EMERGENCY EXIT - REMOVAL/INSTALLATION
______________________________________________
TASK 25-23-47-000-001
Removal of the Lining from the Emergency Exit Hatches
NOTE : The removal and installation of the linings is the same for all the
____
emergency exit hatches.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-21-11-000-001 Removal of the Emergency Exit Hatch
25-23-47-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-23-47-861-070
A. Energize the ground service network (Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-010-051
B. Get Access
(1) Remove the emergency exit hatch (1) (Ref. TASK 52-21-11-000-001)
4. Procedure
_________
Subtask 25-23-47-020-050
A. Removal of the Lining (2)

(Ref. Fig. 401/TASK 25-23-47-991-001)
(1) Remove the screws (3), (5) and the washers (4), (6) that attach the
lining (2) to the emergency exit hatch (1) and remove it.

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 401
Config-1 Feb 01/07

IAC
Lining - Emergency Exit Hatch
Figure 401/TASK 25-23-47-991-001

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 402
Config-1 Feb 01/07

IAC
TASK 25-23-47-400-001
Installation of the Lining on the Emergency Exit Hatches
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific spring scale 4.0 daN (8.9923 lbf)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

PLASTIC CLEANER (Ref. 20-31-00)
Material No. 08-029A USA MIL-R-46082 TYPE I
ADHESIVE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
52-21-11-400-001 Installation of the Emergency Exit Hatch
52-71-13-400-001 Installation of the Proximity Switches
(19WV1,19WV2,21WV1,21WV2)
25-23-47-991-001 Fig. 401

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 403
Config-1 Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-23-47-991-017 Fig. 402
R **ON A/C 901-999,
25-23-47-991-017-A Fig. 402A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-23-47-860-077
(1) Make sure that the access platform is in position on the emergency
exit hatches.

(Ref. TASK 24-42-00-861-001)
(3) Make sure that the emergency exit hatch is removed. (Ref. TASK 52-21-
11-000-001)
(4) Make sure that the emergency exit hatch is put on an applicable
fixture.

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 404
Config-1 Feb 01/07

IAC
4. Procedure
_________
Subtask 25-23-47-420-050
A. Installation of the Lining (2)

(Ref. Fig. 401/TASK 25-23-47-991-001)
items.
(2) If necessary clean the window pane(s).
(a) Make sure that the window panes are free from abrasive particles.
(b) Clean the window pane with a weak solution of soap and water. Use
a clean sponge and or chamois leather.
(c) Remove the soap solution with clean warm water.
(d) Dry the components with clean chamois leather.
R (e) If stains or dirt marks stay, you must remove them with plastic
R cleaner SPECIAL MATERIALS (Material No. 05-010).
R (f) Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material No. 05-
R 010) with 60-parts of water.
R (g) Apply the plastic cleaner solution to the window pane.
R (h) Remove the plastic cleaner with clean water.
R (i) Apply anti-static treatment to the window pane.

R
R (j) Let the window pane dry.
R (k) Do a check and make sure that the window pane is dry. Polish it
R with a clean, lint-free cloth.
(3) Put the lining (2) in position on the emergency exit hatch (1) and
R install the washers (4), (6) and the screws (3), (5).
Subtask 25-23-47-410-071
B. Install the emergency exit hatch (Ref. TASK 52-21-11-400-001).

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 405
Config-1 Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 25-23-47-420-127
C. Installation of the Cover Flap (1)

(Ref. Fig. 402/TASK 25-23-47-991-017)
items.
(2) Engage the brackets (3) of the cover flap (1) and push the cover flap
(1) onto the lining (8).
NOTE : Make sure that the locking plate (7) engages correctly to the
____
fastener (5) of the aircraft structure.
NOTE : If adjustment of the locking plate (7) is necessary loosen the

____
screws (6), move the locking plate (7) to its correct position
and tighten the screws (6).
Subtask 25-23-47-720-050
D. Test
(Ref. Fig. 402/TASK 25-23-47-991-017)
(1) Test of the opening force of the cover flap (1)
NOTE : The procedure of the test is the same for all emergency exit
____
hatches.
(a) Attach a spring scale (2) to the grip of the cover flap (1)
(b) Pull the spring scale (2) inboard and at a right angle to the
cover flap (1).
NOTE : Make sure that the force which is necessary to open the
____
cover flap (1) is 4.0 +0.5 -0.5 daN (8.9923 +1.1240 -
1.1240 lbf).
NOTE : If adjustment is necessary turn the screws (4) of the

____
fastener (5) clockwise or anti-clockwise.

EFF :

001-012, 014-099, 25-23-47

Page 406
Config-1 Feb 01/07

IAC
Cover Flap
Figure 402/TASK 25-23-47-991-017

EFF :

001-012, 014-099, 25-23-47

Page 407
Config-1 Feb 01/07

IAC
(c) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-029A) to
the screws (4).
NOTE : Make sure that the proximity sensor of the door warning
____
system has the correct target value (Ref. TASK 52-71-13-
400-001)
R **ON A/C 901-999,
Subtask 25-23-47-420-127-A
R C. Installation of the Cover Flap (1)

(Ref. Fig. 402A/TASK 25-23-47-991-017-A)
items.
(2) Engage the brackets (3) of the cover flap (1) and push the cover flap
(1) onto the lining (9).
R
R (3) Make sure that the fastener (5) engages correctly to the aircraft
R structure.
R
R (4) If adjustment of the fastener (5) is necessary, loosen the screws (6)
R or (8) and move the adjustment plate (7) to its correct position.
R Tighten the screws (6) or (8).
Subtask 25-23-47-720-050-A
D. Test
(Ref. Fig. 402A/TASK 25-23-47-991-017-A)
R (1) Test of the opening force of the cover flap (1)
NOTE : The procedure of the test is the same for all emergency exit
____
hatches.
(a) Attach a spring scale (2) to the grip of the cover flap (1)
(b) Pull the spring scale (2) inboard and at a right angle to the
cover flap (1).
R NOTE : The force which is necessary to open the cover flap (1) is
____
R 4.0 +0.5 -0.5 daN (8.9923 +1.1240 -1.1240 lbf).

EFF :

001-012, 014-099, 901-999, 25-23-47

Page 408
Config-1 Feb 01/07

IAC
Cover Flap
Figure 402A/TASK 25-23-47-991-017-A

EFF :

901-999, 25-23-47

Page 409
Config-1 Feb 01/07

IAC
R
R (c) If adjustment is necessary move the arms of the fastener (5)

R together.
R NOTE : The proximity sensor of the door warning system must have
____
R the correct target value (Ref. TASK 52-71-13-400-001)
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
Subtask 25-23-47-410-065
A. Close Access
items.
(2) Close the passenger/crew door (Ref. TASK 52-10-00-410-001)
Subtask 25-23-47-862-061
B. De-energize the ground service network (Ref. TASK 24-42-00-862-001)

EFF :

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Page 410
Config-1 Feb 01/07

IAC
TASK 25-23-47-000-002
Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW) and
241FW, (242FW)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notices
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-23-47-991-002 Fig. 403
R **ON A/C 901-999,
25-23-47-991-002-A Fig. 403A

EFF :

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IAC
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-23-47-861-069
Subtask 25-23-47-865-051
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-012, 014-021,
Subtask 25-23-47-010-050
A. Get Access
(1) Remove the related emergency exit hatch (Ref. TASK 52-21-11-000-001).
(2) Make sure that the switch 4WL on the panel 25VU is in the OFF
position.
(3) Make sure that the switch LIGHT EMER on the panel 120RH is in the OFF
position.
(4) Put the warning notices on the panels 25VU and 120RH to tell persons
(5) Remove the related passenger seat, if necessary (Ref. TASK 25-21-41-
000-001)
(6) Remove the wall-mounted emergency exit-markers (Ref. TASK 33-51-13-

000-001).

EFF :

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Config-1 Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1087 For A/C 001-012,014-021,
Subtask 25-23-47-010-050-A
A. Get Access
(1) Remove the related emergency exit hatch (Ref. TASK 52-21-11-000-001).
position.
position.
(4) Put the warning notices on the panels 25VU and 120RH to tell persons
(5) Remove the related passenger seat, if necessary (Ref. TASK 25-21-41-
000-001)
(6) Remove the wall-mounted emergency exit-markers (Ref. TASK 33-51-13-

000-001).
(7) Remove the emergency exit sign 42WL (43WL) (Ref. TASK 33-51-16-000-
001)
**ON A/C 001-012, 014-099,
Subtask 25-23-47-020-051
B. Remove the Upper Sidewall Panel Assy 241CW, (242CW) (6) and/or 241LW,
(242CW) (14)
(Ref. Fig. 403/TASK 25-23-47-991-002)
NOTE : The removal procedure for the LH and RH upper sidewall panels are
____
the same.
(1) Remove the screws (1) and the washers (2) that attach the support (3)
to the upper sidewall panel 241CW, (242CW) (6) and/or 241LW, (242LW)
(14).
(2) Temporarily attach the support (3) to the aircraft structure.

EFF :

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IAC
Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW)

EFF :

001-012, 014-099, 25-23-47

Page 414
Config-1 Feb 01/07

IAC
Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW)

EFF :

001-012, 014-099, 25-23-47

Page 415
Config-1 Feb 01/07

IAC
(3) Push the clips in the fives holes of the decor cover (12) radially
out from the window to release the decor cover (12).
(4) Remove the decor cover (12).
(5) Remove the inner pane (11).
(6) Pull the lining strip(s) (8), (15) down and remove it.
(7) Pull the lining strip (13) up and remove it.
(8) Remove the wall-mounted emergency exit markers (Ref. TASK 33-51-13-
000-001)
(11) Lift the upper sidewall panel assy 241CW, (242CW) (6) and/or 241LW
(242CW) (14) to release it from the brackets (7) and from the yo-yo
rolls and remove it.
R **ON A/C 901-999,
Subtask 25-23-47-020-051-A
B. Remove the Upper Sidewall Panel Assy 241FW, (242FW) (6)

(Ref. Fig. 403A/TASK 25-23-47-991-002-A)
(1) Remove the screws (1) and the washers (2) that attach the support (3)
to the upper sidewall panel 241FW, (242FW) (6)
(2) Temporarily attach the support (3) to the aircraft structure.
(3) Pull the lining strip(s) (7), (8) down and remove it.
(4) Remove the wall-mounted emergency exit markers (Ref. TASK 33-51-13-
000-001)
(6) Lift the upper sidewall panel assy 241FW (242FW) (6) to release it
from the brackets (9) and from the yo-yo rolls and remove it.

EFF :

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Page 416
Config-1 Feb 01/07

IAC
INTENTIONALLY BLANK

25-23-47

Page 417
Config-1 Feb 01/07

IAC
Upper Sidewall Panel Assy 241FW (242FW)

EFF :

901-999, 25-23-47

Page 418
Config-1 Feb 01/07

IAC
Upper Sidewall Panel Assy 241FW (242FW)

EFF :

901-999, 25-23-47

Page 419
Config-1 Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 25-23-47-400-002
Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific chamois leather

No specific cotton gloves
No specific sponge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

PLASTIC CLEANER (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-23-47-991-002 Fig. 403
R **ON A/C 901-999,
25-23-47-991-002-A Fig. 403A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
**ON A/C 001-012, 014-021,
Subtask 25-23-47-860-075
(1) Make sure that the access platform is in position on the related

(Ref. TASK 24-42-00-861-001)

EFF :

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R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1087 For A/C 001-012,014-021,
Subtask 25-23-47-860-075-A

(Ref. TASK 24-42-00-861-001)
**ON A/C 001-012, 014-021,
Subtask 25-23-47-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-23-47-210-057
C. Get Access
position.
position.

EFF :

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(3) Make sure that the warning notices are in position on the panels 25VU
and 120RH to tell persons not to operate the switches 4WL and LIGHT
EMER.
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1087 For A/C 001-012,014-021,
Subtask 25-23-47-210-057-A
C. Get Access
position.
position.
(3) Make sure that the warning notices are in position on the panels 25VU
and 120RH to tell persons not to operate the switches 4WL and LIGHT
EMER.
R **ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-23-47-420-051
A. Installation of the Upper Sidewall Panel Assy 241CW (242CW) (6) and/or
241LW (242LW) (14)
(Ref. Fig. 403/TASK 25-23-47-991-002)
NOTE : The installation procedure for the LH and the RH upper sidewall
____
panel are the same.
(1) Put the upper sidewall panel assy 241CW (242CW) (6) and/or 241LW
(242LW) (14) in position on the brackets (7) and on the yo-yo rolls
and push it down.
NOTE : Make sure that the upper sidewall panel assy 241CW (242CW) (6)
____
and/or 241LW (242LW) (14) engage correctly.

EFF :

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(3) Put the washers (5) in position and install the screws (4).
(4) Put the lining strip (13) in position and push it down between the
upper sidewall panel assy 241CW (242CW) (6) and 241LW (242LW) (14).
NOTE : Make sure that the lining strip (13) engages coccectly.
____
(5) Put the lining strip(s) (8), (15) in position on the the lower end of
the sidewall panel assy 241CW (242CW) (6) and/or 241LW (242LW) (14)
and the adjacent panel and push it up.
NOTE : Make sure that the lining strip(s) (8), (15) engage correctly.
____
(6) Install the wall-mounted emergency markers (Ref. TASK 33-51-13-400-

001)
(7) Installation of the Inner Window Pane (11)
NOTE : Do an inspection of the component interface and/or the

____
adjacent area.
(8) If necessary clean the inner window pane (11) and inboard of the
outer window pane.
(9) Clean the Inner Window Pane (11)
(a) Clean the inner window pane (11) and inboard of the outer window
pane with clean warm water.
(b) Make sure that the window panes are free from abrasive particles.
(c) Clean the inner window pane (11) and inboard of the outer window
pane with a weak solution of soap and water. Use a clean sponge
chamois leather
(d) Remove the soap solution with clean warm water.
(e) Dry the components with a clean chamois leather.
(f) If stains or dirt marks remain, you must remove them with plastic
cleaner SPECIAL MATERIALS (Material No. 05-010)
(g) Remove the plastic cleaner with clean water.

EFF :

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(h) Apply anti-static treatment to the window panes.
NOTE : Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material

____
No. 05-010) with 60-parts of water.
(i) Apply the plastic cleaner solution to the window panes.
(j) Let the window panes dry.
(k) Do a check and make sure that the window panes are dry and polish
them with a clean, lintfree cloth.
NOTE : You must wear cotton gloves when you touch the window
____
panes.
(10) Install the inner pane (11) and the decor cover (12) and make sure
that it engages correctly.
(11) Put the support assy (3) in position and install it with the washers
(2) and the screws (1) to the upper sidewall panel assy (6).
R **ON A/C 901-999,
Subtask 25-23-47-420-051-A
A. Installation of the Upper Sidewall Panel Assy 241FW (242FW) (6)

(Ref. Fig. 403A/TASK 25-23-47-991-002-A)
(1) Put the upper sidewall panel assy (6) in position on the brackets (9)
and on the yo-yo rolls and push it down.
NOTE : Make sure that the upper sidewall panel assy (6) engages
____
correctly.
(3) Put the lining strip(s) (7), (8) in position on the the lower end of
the sidewall panel assy (6) and the adjacent panel and push it up.
NOTE : Make sure that the lining strip(s) (7), (8) engage correctly.
____
(4) Install the wall-mounted emergency markers (Ref. TASK 33-51-13-400-

001)

EFF :

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IAC
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
**ON A/C 001-012, 014-021,
Subtask 25-23-47-865-053
breaker(s):
1WL, 2WL, 3WL.
Subtask 25-23-47-942-050
Subtask 25-23-47-410-061
C. Close Access
(1) Install the emergency exit hatches (Ref. TASK 52-21-11-400-001).
(2) Install the passenger seat if removed (Ref. TASK 25-21-41-400-001).
Subtask 25-23-47-410-050
D. Close Access
items.
(2) Close the emergency exit hatches (Ref. TASK 52-21-11-400-001).
Subtask 25-23-47-862-062
E. De-energize the ground service network (Ref. TASK 24-42-00-862-001)

EFF :

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Page 426
Config-1 Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1087 For A/C 001-012,014-021,
Subtask 25-23-47-865-053-A
breaker(s):
1WL, 2WL, 3WL.
Subtask 25-23-47-942-050-A
Subtask 25-23-47-410-061-A
C. Close Access
(2) Install the passenger seat if removed (Ref. TASK 25-21-41-400-001).
Subtask 25-23-47-410-050-A
D. Close Access
(1) Install the emergency exit sign 42WL (43WL) (Ref. TASK 33-51-16-400-
001)
(2) Install the emergency exit hatch (Ref. TASK 52-21-11-400-001)
(3) Install the passenger seat, if removed (Ref. TASK 25-21-41-400-001)
(4) Install the wall-mounted emergency exit-markers (Ref. TASK 33-51-13-

400-001)
Subtask 25-23-47-862-062-A
E. De-energize the ground service network (Ref. TASK 24-42-00-862-001)

EFF :

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IAC
LINING - EMERGENCY EXIT - REMOVAL/INSTALLATION
______________________________________________
TASK 25-23-47-000-004
Removal of the Door Frame Linings of the LH FWD Emergency Exit Door, zone 231
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking plugs

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-49-000-001 Inflation Reservoir, Escape-Slide - Removal
52-22-00-010-001 Opening of the Emergency Exit Doors from the
Passenger Compartment
25-23-47-991-008 Fig. 401
3. __________
Job Set-up
Subtask 25-23-47-861-072

(Ref. TASK 24-42-00-861-001)

EFF :

101-199, 25-23-47

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Config-2 Feb 01/07

IAC
Subtask 25-23-47-010-076
B. Get Access
(1) Put the access platform in position on the related emergency exit
door.
(2) Open the related emergency exit door (Ref. TASK 52-22-00-010-001).
(3) Remove the emergency exit sign 47WL (Ref. TASK 33-51-16-000-001)
(4) Remove the cabin emergency light 35WL (Ref. TASK 33-51-11-000-001)
(5) Remove the cabin-wall mounted emergency-exit-marker 90WL3 (Ref. TASK

33-51-13-000-001)
Subtask 25-23-47-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 25-23-47-991-008)
Subtask 25-23-47-020-053
A. Removal of the End Panel (1)
(1) Remove the screw (2) and the washer (3) and release the attach
brackets from the yo-yo rolls and remove the end panel (1).
Subtask 25-23-47-020-054
B. Removal of the Escape Slide Lever Cover (4)
(1) Remove the screws (5), (6), the washers (7) and the escape slide
lever cover (4) in the sequence as shown.
(Ref. Fig. 401/TASK 25-23-47-991-008)

EFF :

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(2) Identify the position of the screws for the installation procedure.
Subtask 25-23-47-020-082
C. Removal of the Hook (8)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Remove the screws (9), the washers (10) and the hook (8).
Subtask 25-23-47-020-055
D. Removal of the Door Frame Lining 231EX (11)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(2) Pull upward the door frame lining (11) to release the engage brackets
from the yo-yo rolls.
(3) Remove the door frame lining (11).
Subtask 25-23-47-020-056
E. Removal of the Door Frame Lining 231DX (14)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(2) Pull downward the door frame lining (14) to release the engage
brackets from the yo-yo rolls and remove the door frame lining (14).
Subtask 25-23-47-020-057
F. Removal of the Door Frame Lining 231NX (16)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Open the access panel (17)
(2) Remove the screws (18), (20), the washers (19), (21) and the shims
(22)
in the sequence as shown.
(3) Identify the position of the screws and the washers for the

EFF :

101-199, 25-23-47

Page 403
Config-2 Feb 01/07

IAC
Door Frame Linings - Emergency Exit, Zone 231.

EFF :

101-199, 25-23-47

Page 404
Config-2 Feb 01/07

IAC
Door Frame Linings - Emergency Exit, Zone 231.

EFF :

101-199, 25-23-47

Page 405
Config-2 Feb 01/07

IAC
(5) Remove the inflation reservoir (Ref. TASK 25-62-49-000-001).
Subtask 25-23-47-020-058
G. Removal of the Door Frame Lining (29)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Loosen the clamp (30) and disconnect the hose.
(2) Put blanking plugs on the disconnected line ends.
(3) Remove the screws (31), the washers (32) and the door frame lining
(29).
(4) Remove the screws (20), the washers (33) and the outlet (34).
Subtask 25-23-47-020-059
H. Removal of the Door Frame Lining 231JX (35)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Remove the screws (18),(36) and the washers (19) in the sequence as
shown.
(3) Push up the door frame lining (35) to release the attach brackets
NOTE : Pull the upper end of the door frame lining (35) towards you
____
before you push up the door frame lining (35) to remove it.
Subtask 25-23-47-020-060
J. Removal of the Door Frame Lining(s) 231KX (41) and/or 231GX(44)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Remove the screws (42) and the washers (43) and push down the door
frame lining(s) (41) and/or (44) to release the attach brackets from
the yo-yo rolls.
(2) Remove the door frame lining(s) (41) and/or (44).

EFF :

101-199, 25-23-47

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Subtask 25-23-47-020-061
K. Removal of the Door Frame Lining 231LX (45)

(Ref. Fig. 401/TASK 25-23-47-991-008)
CAUTION : DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS CAN
_______
CAUSE DAMAGE TO THE RETAINER.
(1) Carefully push the lugs (48) with your finger in the direction of the
arrows and remove the cover (49).
(a) Remove the screws (50), the washers (51) and the handle section
LWR (47).
(2) Pull up the door frame lining (45) and release the attach brackets
(3) Remove the door frame lining (45)
Subtask 25-23-47-020-062
L. Removal of the Door Frame Lining 231HX (54)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) If necessary remove the recessed panel (55).
NOTE : The burrtape attach the recessed panel (55) to the door frame
____
lining.
_______
(a) Put a small screwdriver with a flat blade between the cover (49)
and the section LWR (47).
(b) Carefully push the lugs (48) of the cover (49) in the direction
of the arrows and remove the cover (49).
(c) Remove the screws (50), the washers (51) and the handle section
LWR (47).
(3) Pull up the door frame lining (54) to release the attach brackets

EFF :

101-199, 25-23-47

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TASK 25-23-47-400-004
Installation of the Door Frame Linings of the LH FWD Emergency Exit Door, zone
231
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-62-49-400-001 Inflation Reservoir, Escape-Slide - Installation
52-22-00-410-001 Closing of the Emergency Exit Doors from the
25-23-47-991-008 Fig. 401
3. __________
Job Set-up
Subtask 25-23-47-860-052
emergency exit door.
(2) Make sure that the related emergency exit door is open (Ref. TASK 52-
22-00-010-001)

EFF :

101-199, 25-23-47

Page 408
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IAC
(Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-865-060
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 25-23-47-991-008)
Subtask 25-23-47-420-054
A. Installation of the Door Frame Lining 231HX (54)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Put the door frame lining (55) in position on the door frame
structure and engage the attach brackets to the yo-yo rolls.
(3) Install the handle section-LWR (47) with the screws (50) and the
washers (51).
(4) Install the cover (49) to the handle section-LWR (47).
NOTE : Make sure that the lugs (48) of the cover (49) engage
____
correctly and you hear a click.

EFF :

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IAC
(5) If necessary install the recessed panel (55).
NOTE : Make sure that the burrtape touches correctly.

____
Subtask 25-23-47-420-055
B. Installation of the Door Frame Lining 231LX (45)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(3) Install the handle section-LWR (47) with the screws (50) and the
washers (51).
____
Subtask 25-23-47-420-056
C. Installation of the Door Frame Lining 231KX (41) and/or 231GK (44)
(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Put the door frame lining (41) and/or (44) in position on the door
frame structure, engage the attach brackets to the yo-yo rolls and
install the screws (42) and the washers (43).
Subtask 25-23-47-420-057
D. Installation of the Door Frame Lining 231JX (35)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(3) Install the screws (18), (36) and the washers (19).

EFF :

101-199, 25-23-47

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(4) Install the screws and the shims as identified in the removal
procedure.
Subtask 25-23-47-420-058
E. Installation of the Door Frame Lining (29)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Remove the blanking plug from the disconnected line end.
(3) Install the outlet (34) with the screws (20) and the washers (33) to
the door frame lining (29).
(4) Install the door frame lining (29) with the screws (31) and the
washers (32) to the door frame structure.
(5) Install the hose with the clamp (30).
Subtask 25-23-47-420-059
F. Installation of the Door Frame Lining 231NX (16)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Install the inflation reservoir (Ref. TASK 25-62-49-400-001).
(3) Make sure that the access panel (17) is open.
structure and install it with the screws (18), (20), the washers
(19), (21) and the shims (22).
(5) Install the screws and the washers as identified during the removal
procedure.
(6) Close the access panel (17).
structure and install it with the screws (20), the washers (33) and
the shims (22).
(8) Install the screws (18), and the washers (19).

EFF :

101-199, 25-23-47

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Subtask 25-23-47-420-060
G. Installation of Door Frame Lining 231DX (14)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
structure, engage the attach brackets to the yo-yo- rolls and install
it with the screws (15).
Subtask 25-23-47-420-061
H. Installation of Door Frame Lining 231EX (11)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
structure, engage the attach brackets to the yo-yo- rolls and install
it with the screws (12) and the washers (13).
Subtask 25-23-47-420-077
J. Installation of the Hook (8)

(Ref. Fig. 401/TASK 25-23-47-991-008)
(1) Install the screws (9), the washers (10) and the hook (8) to the door
frame.
Subtask 25-23-47-420-062
K. Installation of Escape Slide Lever Cover (4)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Install the escape slide lever cover (4) with the screws (5), (6) and
the washers (7) as identified during the removal procedure.

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Subtask 25-23-47-420-063
L. Installation of the End Panel (1)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Put the end panel (1) in position on the structure of the overhead
stowage compartment, engage the attach brackets to the yo-yo rolls
and install the screw (2) and the washer (3).
Subtask 25-23-47-210-068
M. Visual Inspection
items.
(2) If necessary install the new placards, refer to (Ref. TASK 11-00-00-
400-002) (Ref. AMM 11-32-25 P.Block 001)
5. Close-up
________
Subtask 25-23-47-865-061
breaker(s):
1WL, 2WL, 3WL, 153RH
Subtask 25-23-47-410-066
B. Close Access
(2) Close the related emergency exit door (Ref. TASK 52-22-00-410-001).
(4) Install the cabin-wall mounted emergency-exit-marker 90WL3 (Ref. TASK

33-51-13-400-001).

EFF :

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Subtask 25-23-47-862-053

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-47-000-012
Removal of the Door Linings of the LH FWD Emergency Exit Door, zone 231
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-73-21-000-003 Removal of the SLIDE ARMED Indicator-Light
(2WN1,2WN2,21WN1,21WN2) of the Emergency Exit
52-73-22-000-003 Removal of the CABIN PRESSURE Warning Light Panel
25-23-47-991-014 Fig. 402
3. __________
Job Set-up
Subtask 25-23-47-861-074

(Ref. TASK 24-42-00-861-001)

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Subtask 25-23-47-010-066
B. Get Access
(1) Put the access platform in position at the related emergency exit(s).
(2) Open the related emergency exit door. (Ref. TASK 52-22-00-010-001)
Subtask 25-23-47-865-079
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 402/TASK 25-23-47-991-014)
WARNING : BEFORE YOU START WORK ON THE DOOR, MAKE SURE THAT:
_______
- THE EMERGENCY CONTROL HANDLE IS IN THE DISARMED POSITION WITH
THE SAFETY PIN INSTALLED.
- THE PERCUSSION LEVER OF THE DOOR-DAMPER AND EMERGENCY-OPERATION
CYLINDER IS IN THE DISARMED POSITION WITH THE SAFETY PIN
INSTALLED.
Subtask 25-23-47-020-108
A. Removal of the Door Lining 833JZ (1)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(1) Remove the screws (8), the washers (9) and the door lining (1)
Subtask 25-23-47-020-109
B. Removal of the Door Lining 833EZ (7)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(1) Remove the screws (10), the washers (11) and the door lining (7).

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Subtask 25-23-47-020-110
C. Removal of the Door Lining 833CZ (2)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(1) Lift up the cover (30), remove the screw (12), the nut (13) and the
plate (31).
(3) Remove the plugs (32) and the screws (33) and the door lining (2).
(4) Remove the cabin pressure warning light panel (Ref. TASK 52-73-22-
000-003)
(5) Remove the slide armed indicater light (Ref. TASK 52-73-21-000-003)
remove the door lining (2).
Subtask 25-23-47-020-111
D. Removal of the Door Lining 833DZ (6)

(Ref. Fig. 402/TASK 25-23-47-991-014)
_______
(1) Carefully push the lugs (29) of the cover (26) with your finger in
the direction of the arrows and remove the cover (26).
(2) Remove the screw (22), the washer (23) and the cover (21).
(3) Remove the screws (28) and the washers (27) and the LWR handle
section (25).
(4) Pull the door lining (6) up to release the engage brackets from the
yo-yo rolls and remove the door lining (6).
Subtask 25-23-47-020-112
E. Removal of the Door Lining 833GZ (3)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(1) Remove the screws (12), (16), (20), the washers (15), (19) the nut
(13), the bracket (24) and the door lining (3) in the sequence as
shown.

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Door Linings, zone 231.

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Door Linings, zone 231.

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(2) Identify the position of the screws, the washers, the nut and the
bracket for the installation procedure.
Subtask 25-23-47-020-113
F. Removal of the Door Lining 833HZ (4)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(2) Remove the screws (14) and pull the door lining (4) down to release
the engage brackets from the yo-yo rolls and remove the door lining
(4).

EFF :

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TASK 25-23-47-400-012
Installation of the Door Linings of the LH FWD Emergency Exit Door, zone 231
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
52-22-00-860-003 Special Precaution before Maintenance on the Door
Damper and Emergency Operation Cylinder
52-73-21-400-003 Installation of the SLIDE ARMED Indicator-Light
(2WN1, 2WN2, 21WN1, 21WN2) of the Emergency Exit
52-73-22-400-003 Installation of the CABIN PRESSURE Warning Light
Panel of the Emergency Exit Door
(19WN1,19WN2,20WN1,20WN2)
25-23-47-991-014 Fig. 402
3. __________
Job Set-up
Subtask 25-23-47-860-068
22-00-010-001)

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(3) Make sure that the door is safe (Ref. TASK 52-22-00-860-003)

(Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-865-082
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-23-47-420-111
A. Installation of the Door Lining 833HZ (4)

(Ref. Fig. 402/TASK 25-23-47-991-014)
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS
_______
IN THE DISARMED POSITION WITH THE SAFETY PIN INSTALLED.
items.
(2) Put the door lining (4) in position, engage the attach brackets to
the yo-yo rolls and attach it with the screws (14).

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Subtask 25-23-47-420-112
B. Installation of the Door Lining 833GZ (3)

(Ref. Fig. 402/TASK 25-23-47-991-014)
items.
(2) Put the door lining (3) in position and attach it with the screws
(12), (16), (20), the washers (15), (19), the nut (13) and the
bracket (24).
NOTE : Install the screws, the washers, the nuts and the bracket as
____
identified during the removal procedure.
Subtask 25-23-47-420-113
C. Installation of the Door Lining 833DZ (6)

(Ref. Fig. 402/TASK 25-23-47-991-014)
items.
(2) Put the door lining (6) in position and engage the attach brackets to
the yo-yo rolls.
(3) Install the LWR handle section (25) with the screws (28) and the
washers (27).
(4) Install the cover (26) to the LWR handle section (25).
____
(5) Install the cover (21) the screws (22) and the washers (23).
Subtask 25-23-47-420-114
D. Installation of the Door Lining 833CZ (2)

(Ref. Fig. 402/TASK 25-23-47-991-014)
(1) Install the slide arm indicator light (Ref. TASK 52-73-21-400-003)
(2) Install the cabin pressure light panel (Ref. TASK 52-73-22-400-003)
items.

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(32) the plugs (33), the screws (10) and the washers (11).
(5) Lift up the cover (30) and install the plate (31) the screw (12) and
the nut (13).
Subtask 25-23-47-420-115
E. Installation of the Door Lining 833EZ (7)

(Ref. Fig. 402/TASK 25-23-47-991-014)
items.
(10) and the washers (11).
Subtask 25-23-47-420-116
F. Installation of the Door Lining 833JZ (1)

(Ref. Fig. 402/TASK 25-23-47-991-014)
items.
(2) Put the door lining in position and attach it with the screws (8) and
the washers (9).
Subtask 25-23-47-210-074
G. Visual Inspection
400-002) (Ref. AMM 11-32-25 P.Block 001)
5. Close-up
________
Subtask 25-23-47-865-083
breaker(s):
15WN, 13WN, 48WV.

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Subtask 25-23-47-410-068
B. Close Access
items.
(2) Close the related emergency exit door (Ref. TASK 52-22-00-410-001)
Subtask 25-23-47-862-058
C. De- energize the aircraft electrical circuits. (Ref. TASK 24-42-00-862-

001)

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TASK 25-23-47-000-009
Removal of the Door Frame Linings of the RH FWD Emergency Exit Door, zone 232
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-47-991-009 Fig. 403
3. __________
Job Set-up
Subtask 25-23-47-861-076

(Ref. TASK 24-42-00-861-001)

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Subtask 25-23-47-010-078
B. Get Access
door.
(2) Open the related emergency exit door (Ref. TASK 52-22-00-010-001).
(3) Remove the emergency exit sign 46WL (Ref. TASK 33-51-16-000-001)
(4) Remove the cabin emergency light 34WL (Ref. TASK 33-51-11-000-001)
(5) Remove the cabin-wall mounted emergency-exit-marker 90WL4 (Ref. TASK

33-51-13-000-001)
Subtask 25-23-47-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 403/TASK 25-23-47-991-009)
Subtask 25-23-47-020-063
A. Removal of the Escape Slide Lever Cover (1)

(Ref. Fig. 403/TASK 25-23-47-991-009)

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Door Frame Linings - Emergency Exit, zone 232

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Door Frame Linings - Emergency Exit, zone 232

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Subtask 25-23-47-020-083
B. Removal of the Hook (5)

(Ref. Fig. 403/TASK 25-23-47-991-009)
Subtask 25-23-47-020-064
C. Removal of the Door Frame Lining (8)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Open the access panel (9)
(2) Remove the screws (10, (12) the washers (11), (13) and the shims (14)
in the sequence as shown.
(5) Remove the inflation reservoire refer to (Ref. TASK 25-62-49-000-001)
Subtask 25-23-47-020-065
D. Remove the Door Frame Lining 232NX (22)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Open the access panel (9).
(2) Remove the screws (23), (25) and the washers (24), (26) in the
sequence as shown.
Subtask 25-23-47-020-066
E. Removal of the Door Frame Lining 232YX (27)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(27).

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Subtask 25-23-47-020-067
F. Removal of the Door Frame Lining (28)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Loosen the clamp (29) and disconnect the hose.
(28).
(4) Remove the screws (32), the washers (33) and the outlet (34).
Subtask 25-23-47-020-068
G. Removal of the Door Frame Lining(s) 232GX (35) and/or 232KX (38)
(Ref. Fig. 403/TASK 25-23-47-991-009)
(2) Pull down the door frame lining(s) (35) and/or (38) to release the
attach brackets from the yo-yo rolls and remove the door frame
lining(s) (35) and/or (37).
Subtask 25-23-47-020-069
H. Removal of the Door Frame Lining 232HX (39)

(Ref. Fig. 403/TASK 25-23-47-991-009)
_______
(2) Remove the screws (44), the washers (45) and the handgrip (41).

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Subtask 25-23-47-020-125
J. Removal of the Door Frame Lining 232LX (48)

(Ref. Fig. 403/TASK 25-23-47-991-009)
NOTE : The VELCRO strips attach the recessed panel (49) to the door
____
frame lining.
(2) Carefully push the lugs (42) with your finger in the direction of the
arrows and remove the handle section UPR (43).
_______
(3) Remove the screws (44), the washers (45) and the handle section LWR
(41).
(4) Pull up the door frame lining (48) to release the attach brackets
from the yo-yo rolls and remove the door frame lining (48).

EFF :

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TASK 25-23-47-400-009
Installation of the Door Frame Linings of the RH FWD Emergency Exit Door, zone
232
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-47-991-009 Fig. 403
3. __________
Job Set-up
Subtask 25-23-47-860-054
22-00-010-001)

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(Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-865-063
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 403/TASK 25-23-47-991-009)
Subtask 25-23-47-420-065
A. Installation of the Door Frame Lining 232LX (48)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Make sure that the work area is clean of tools and other items.
(2) Put the door frame lining (48) in position on the door frame and
engage the attach brackets to the yo-yo rolls.
(3) Install the handle section LWR (41) with the screws (44) and the
washers (45).
(4) Install the cover (43) to the handle section LWR (25).
____
Subtask 25-23-47-420-066
B. Installation of the Door Frame Lining 232HX (39)

(Ref. Fig. 403/TASK 25-23-47-991-009)

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washers (45).
____
(5) If necessary install the recessed panel (49).

____
Subtask 25-23-47-420-067
C. Installation of the Door Frame Lining(s) 232GX (35) and/or 232KX(38)

(Ref. Fig. 403/TASK 25-23-47-991-009)
items.
(2) Put the door frame lining(s) (35) and/or (38) in position on the door
frame structure, engage the attach brackets to the yo-yo rolls.
(3) Install the door frame lining(s) (35) and/or (38) with the screws
Subtask 25-23-47-420-068
D. Installation of the Door Frame Lining (28)

(Ref. Fig. 403/TASK 25-23-47-991-009)
items.
(2) Remove the blanking plug from the disconnected line end.
(3) Install the outlet (34) with the screws (32) and the washers (33) to
the door frame lining (28).
washers (31) to the door frame structure.
(5) Install the hose with the clamp (29).

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Subtask 25-23-47-420-069
E. Installation of the Door Frame Lining 232YX (27)

(Ref. Fig. 403/TASK 25-23-47-991-009)
washers (26).
Subtask 25-23-47-420-070
F. Installation of the Door Frame Lining 232NX (22)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Install the door frame lining (22) with the screws (23), (25) and the
washers (24), (26).
procedure.
Subtask 25-23-47-420-071
G. Installation of the Door Frame Lining (8)

(Ref. Fig. 403/TASK 25-23-47-991-009)
items.
(a) Install the inflation reservoir refer to (Ref. TASK 25-62-49-400-

001).
(2) Make sure that the access panel (9) is open.
(3) Put the door frame lining (8) in position on the door frame structure
and install it with the screws (10), (12) and the washers (11), (13)
and the shims (14).
procedure.

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Subtask 25-23-47-420-072
H. Installation of Escape Slide Lever Cover (1)

(Ref. Fig. 403/TASK 25-23-47-991-009)
items.
(2) Install the escape slide lever cover (1) with the screws (2), (3) and
the washers (4) and the escape slide lever cover (1).
Subtask 25-23-47-420-078
J. Installation of the Hook (5)

(Ref. Fig. 403/TASK 25-23-47-991-009)
(1) Install the screws (6) the washers (7) and the hook (5) to the door
frame.
Subtask 25-23-47-210-069
K. Visual Inspection
correct condition and in good condition.

002) (Ref. AMM 11-32-25 P.Block 001)
5. Close-up
________
Subtask 25-23-47-865-064
breaker(s):
Subtask 25-23-47-410-070
B. Close Access
items.
(3) Install the cabin emergency lights 34WL (Ref. TASK 33-51-11-400-001).

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(4) Install the cabin-wall mounted emergency-exit-marker 90WL4 (Ref. TASK
33-51-13-400-001).
Subtask 25-23-47-862-054

(Ref. TASK 24-42-00-862-001)

EFF :

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TASK 25-23-47-000-013
Removal of the Door Linings of the RH FWD Emergency Exit Door at zone 251 or RH
AFT at zone 252 or LH AFT at zone 232.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-73-21-000-003 Removal of the SLIDE ARMED Indicator-Light
52-73-22-000-003 Removal of the CABIN PRESSURE Warning Light Panel
25-23-47-991-015 Fig. 404
3. __________
Job Set-up
Subtask 25-23-47-861-075

(Ref. TASK 24-42-00-861-001)

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Subtask 25-23-47-010-067
B. Get Access
(1) Put the access platform in position at the related emergency exit
door.
(2) Open the related emergency exit door. (Ref. TASK 52-22-00-010-001)
Subtask 25-23-47-865-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 404/TASK 25-23-47-991-015)
WARNING : BEFORE YOU START WORK ON THE DOOR, MAKE SURE THAT:
_______
- THE EMERGENCY CONTROL HANDLE IS IN THE DISARMED POSITION WITH
THE SAFETY PIN INSTALLED.
- THE PERCUSSION LEVER OF THE DOOR-DAMPER AND EMERGENCY-OPERATION
CYLINDER IS IN THE DISARMED POSITION WITH THE SAFETY PIN
INSTALLED.
Subtask 25-23-47-020-115
A. Removal of the Door Lining 843EZ (844EZ) (834EZ) (1)

(Ref. Fig. 404/TASK 25-23-47-991-015)
(1) Remove the screws (8), the washers (9) and the door lining (1)
Subtask 25-23-47-020-116
B. Removal of the Door Lining 843CZ (844CZ) (834CZ) (2)

(Ref. Fig. 404/TASK 25-23-47-991-015)
(1) Lift up the cover (30), remove the screw (12), the nut (13) and the
plate (31).

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(3) Remove the plugs (32) and the screws (33) and the door lining (2).
(4) Remove the slide armed indicater light (Ref. TASK 52-73-21-000-003)
(5) Remove the cabin pressure warning light panel (Ref. TASK 52-73-22-
000-003)
Subtask 25-23-47-020-117
C. Removal of the Door Lining 843DZ (844DZ) (834DZ) (6)

(Ref. Fig. 404/TASK 25-23-47-991-015)
_______
(2) Remove the screws (28) and the washers (27) and the handgrip (25).
(3) Remove the screw (22), the washer (23) and the cover (21).
(4) Pull the door lining (6) up to release the engage brackets from the
yo-yo rolls and remove the door lining (6).
Subtask 25-23-47-020-118
D. Removal of the Door Lining 843GZ (844GZ) (834GZ) (3)

(Ref. Fig. 404/TASK 25-23-47-991-015)
(1) Remove the screws (12, 16, 20), the washers (15, 19), the nut (13),
the bracket (24) and the door lining (3).
(2) Identify the position of the screws, the washers, the nut and the
bracket for the installation procedure.
Subtask 25-23-47-020-119
E. Removal of the Door Lining 843HZ (844HZ) (834HZ) (4)

(Ref. Fig. 404/TASK 25-23-47-991-015)
(2) Remove the screws (14) and pull the door lining (4) down to release
the engage brackets from the yo-yo rolls and remove it.

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Door Linings.

EFF :

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Door Linings.

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TASK 25-23-47-400-013
Installation of the Door Linings of the RH FWD Emergency Exit Door at zone 251,
or RH AFT at zone 252, or LH AFT at zone 232.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
52-73-21-400-003 Installation of the SLIDE ARMED Indicator-Light
(2WN1, 2WN2, 21WN1, 21WN2) of the Emergency Exit
52-73-22-400-003 Installation of the CABIN PRESSURE Warning Light
Panel of the Emergency Exit Door
(19WN1,19WN2,20WN1,20WN2)
25-23-47-991-015 Fig. 404
3. __________
Job Set-up
Subtask 25-23-47-860-069
(1) Make sure that the access platform is in position at the related
(2) Make sure that the related emergency exit door is open. (Ref. TASK
52-22-00-010-001)

EFF :

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(Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-865-084
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-23-47-420-117
A. Installation of the Door Lining 843HZ (844HZ) (834HZ) (4)

(Ref. Fig. 404/TASK 25-23-47-991-015)
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS
_______
IN THE DISARMED POSITION WITH THE SAFETY PIN INSTALLED.
items.
(2) Put the door lining (4) in position, engage the attach brackets to
the yo-yo rolls and attach it with the screws (14).
Subtask 25-23-47-420-118
B. Installation of the Door Lining 843GZ (844GZ) (834GZ) (3)

(Ref. Fig. 404/TASK 25-23-47-991-015)
items.

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(12), (16), (20), the washers (15), (19) , the nut (13) and the
bracket (24).
(3) Install the screws, the washers, the nuts and the bracket as
identified during the removal procedure.
Subtask 25-23-47-420-119
C. Installation of the Door Lining 843CZ (844CZ) (834CZ) (2)

(Ref. Fig. 404/TASK 25-23-47-991-015)
items.
(2) Install the slide arm indicator light (Ref. TASK 52-73-21-400-003)
(3) Install the cabin pressure light panel (Ref. TASK 52-73-22-400-003)
(33), the plugs (32), the screws (10) and the washers (11).
(5) Lift up the cover (30) and install the plate (31) the screw (12) and
the nut (13).
Subtask 25-23-47-420-120
D. Installation of the Door Lining 843DZ (844DZ) (834DZ) (6)

(Ref. Fig. 404/TASK 25-23-47-991-015)
items.
(2) Put the door lining (6) in position on the door and engage the attach
brackets to the yo-yo rolls.
(3) Install the LWR handle section (25) the screws (28) and the washers
(27).
(4) Install the cover (26) to the LWR handle section (25).
(5) Make sure that the lugs (29) of the cover (26) engage correctly and
you hear a click.
(6) Install the cover (21) the screws (22) and the washers (23).

EFF :

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Subtask 25-23-47-420-121
E. Installation of the Door Lining 843EZ (844EZ) (834EZ) (1)

(Ref. Fig. 404/TASK 25-23-47-991-015)
items.
(2) Put the door lining (1) in position and install it with the screws
Subtask 25-23-47-210-075
F. Visual Inspection
400-002) (Ref. AMM 11-32-25 P.Block 001)
5. Close-up
________
Subtask 25-23-47-865-086
breaker(s):
15WN, 13WN, 48WV.
Subtask 25-23-47-410-069
B. Close Access
items.
(2) Close the related emergency exit door. (Ref. TASK 52-22-00-410-001)
Subtask 25-23-47-862-059
C. De-energize the aircraft electrical circuits. (Ref. TASK 24-42-00-862-

001)

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TASK 25-23-47-000-010
Removal of the Door Frame Linings of the LH/RH AFT Emergency Exit Doors, zones
251/252.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-47-991-010 Fig. 405
3. __________
Job Set-up
Subtask 25-23-47-861-073

(Ref. TASK 24-42-00-861-001)

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Subtask 25-23-47-010-077
B. Get Access
door(s).
(2) Open the related emergency exit door(s) (Ref. TASK 52-22-00-010-001).
(3) Remove the emergency exit sign(s) 43WL (42WL) (Ref. TASK 33-51-16-
000-001)
(4) Remove the cabin emergency light(s) 37WL (36WL) (Ref. TASK 33-51-11-
000-001)
(5) Remove the cabin-wall mounted emergency-exit-marker(s) 90WL5 (90WL6)

(Ref. TASK 33-51-13-000-001)
Subtask 25-23-47-865-065
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 405/TASK 25-23-47-991-010)
Subtask 25-23-47-020-080
A. Removal of the Escape Slide Lever Cover (1)

(Ref. Fig. 405/TASK 25-23-47-991-010)

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Door Frame Linings - Emergency Exit, zones 251/252.

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Config-2 Feb 01/07

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Door Frame Linings - Emergency Exit, zones 251/252.

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Subtask 25-23-47-020-079
B. Removal of the Hook (5)

(Ref. Fig. 405/TASK 25-23-47-991-010)
Subtask 25-23-47-020-073
C. Removal of the Door Frame Lining 251LX (252LX) (11)

(Ref. Fig. 405/TASK 25-23-47-991-010)
(2) Pull upward the door frame lining (11) to release the engage brackets
from the yo-yo rolls and remove the door frame lining (11).
Subtask 25-23-47-020-074
D. Removal of the Door Frame Lining 251KX (252KX) (14)

(Ref. Fig. 405/TASK 25-23-47-991-010)
(2) Pull downward the door frame lining (14) to release the engage
brackets from the yo-yo-rolls and remove the door frame lining (14).
Subtask 25-23-47-020-084
E. Removal of the Door Frame Lining 251FX (252FX) (18)

(Ref. Fig. 405/TASK 25-23-47-991-010)
NOTE : Make sure that you remove the cove light panel(s) 251GX and/or
____
252GX before you do this step.
(1) Remove the screws (19), (20), the washers (21) and the door frame
lining (18) in the sequence as shown.

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Subtask 25-23-47-020-075
F. Removal of the Door Frame Lining(s) 251HX (252HX) (22) and/or 251DX
(252DX) (23)
(Ref. Fig. 405/TASK 25-23-47-991-010)
(1) Remove the screws (21) and the washers (20), lift up the door frame
lining(s) (22) and/or (23) release the attach brackets from the yo-yo
rolls and remove the door frame lining(s) (22) and/or (23).
Subtask 25-23-47-020-076
G. Removal of the Door Frame Lining 251JX (252JX) (24)

(Ref. Fig. 405/TASK 25-23-47-991-010)
_______
(2) Remove the screws (28), the washers (29) and the handgrip (25).
(3) Pull up the door frame lining (24), release the attach brackets from
the yo-yo rolls and remove the door frame lining (24).
Subtask 25-23-47-020-077
H. Removal of the Door Frame Lining 251EX (252EX) (30)

(Ref. Fig. 405/TASK 25-23-47-991-010)
NOTE : The burrtape attach the recessed panel (31) to the door frame
____
lining (30).
(2) Remove the handgrip
_______
cover (27).
(3) Remove the screws (28), the washers (29) and the handle section LWR
(25).

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TASK 25-23-47-400-010
Installation of the Door Frame Linings of the LH/RH AFT Emergency Exit Doors,
zones 251/252.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-47-991-008 Fig. 401
25-23-47-991-010 Fig. 405
3. __________
Job Set-up
Subtask 25-23-47-860-055
22-00-010-001)

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(Ref. TASK 24-42-00-861-001)
Subtask 25-23-47-865-067
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 405/TASK 25-23-47-991-010)
Subtask 25-23-47-420-075
A. Installation of the Door Frame Lining 251EX (252EX) (30)

(Ref. Fig. 405/TASK 25-23-47-991-010)
washers (29).
____

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(5) IF necessary install the recessed panel (31).

____
Subtask 25-23-47-420-079
B. Installation of the Door Frame Lining 251JX (252JX) (24)

(Ref. Fig. 405/TASK 25-23-47-991-010)
washers (29)
NOTE : Make sure that the lugs (26) cover (27) engage correctly and
____
you hear a click.
Subtask 25-23-47-420-080
C. Installation of the Door Frame Lining(s) 251HX (252HX) (21) and/or 251DX
(252DX) (22)
(Ref. Fig. 405/TASK 25-23-47-991-010)
items.
(2) Put the door frame lining(s) (22) and/or (23) in position on the door
frame structure, engage the attach brackets to the yo-yo rolls.
(3) Install the door frame lining(s) (22) and/or (23) with the screws
Subtask 25-23-47-420-081
D. Installation of the Door Frame Lining 251FX (252FX) (18)

(Ref. Fig. 405/TASK 25-23-47-991-010)
items.
(2) Put the door frame lining (18) in position on the door frame.

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(3) Install the door frame lining (18) with the screws (19), (20) and the
washers (21).
(4) Install the screws as identified during the removal procedure.
(5) Install the cove light panel(s) 251GX (252GX) if necessary.
Subtask 25-23-47-420-082
E. Installation of the Door Frame Lining 251KX (252KX) (14)

(Ref. Fig. 405/TASK 25-23-47-991-010)
items.
(3) Install the door frame lining (14) with the screws (20) washers (21).
Subtask 25-23-47-420-083
F. Installation of the Door Frame Lining 251LX (252LX) (11)

(Ref. Fig. 405/TASK 25-23-47-991-010)
items.
(3) Install the door frame lining (11) with the screws (21) washers (12).
Subtask 25-23-47-420-084
G. Installation of the Hook (5)

(Ref. Fig. 405/TASK 25-23-47-991-010)
(1) Install the hook (5) with the screws (7) and the washers (6) to the
door frame.

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Subtask 25-23-47-420-085
H. Installation of Escape Slide Lever Cover (1)

(Ref. Fig. 401/TASK 25-23-47-991-008)
items.
(2) Install the escape slide lever cover (1) with the screws (2, 3) and
the washers as identified during the removal procedure.
Subtask 25-23-47-210-070
J. Visual Inspection
400-002) (Ref. AMM 11-32-25 P.Block 001)
5. Close-up
________
Subtask 25-23-47-865-068
breaker(s):
Subtask 25-23-47-410-067
B. Close Access
items.
(3) Install the cabin emergency light(s) 37WL (36WL) (Ref. TASK 33-51-11-
400-001).
(4) Install the cabin-wall mounted emergency-exit-marker(s) 90WL5 (90WL6)

(Ref. TASK 33-51-13-400-001).
(5) Install the emergency exit sign(s) 43WL (42WL) (Ref. TASK 33-51-16-
400-001).

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Subtask 25-23-47-862-052

(Ref. TASK 24-42-00-862-001)

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PANEL - COVE LIGHT - REMOVAL/INSTALLATION
_________________________________________
TASK 25-23-48-000-001
Removal of the Cove Light Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 001-012, 014-099, 901-901,
25-23-48-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
R 25-23-48-991-001-A Fig. 401A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-48-861-051

(Ref. TASK 24-42-00-861-001)

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4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-23-48-020-050
A. Remove the Cove Light Panel (3)

(Ref. Fig. 401/TASK 25-23-48-991-001)
(1) Move the cove light panel (3) inboard and lift the flange (2) off the
rail (1).
(2) Remove the seal (4), if necessary.
R (3) Lower the inboard edge of the cove light panel (3), but not more than
R 100 mm (3.9 in.).
(4) Disconnect the bonding strap (8).
(5) Lift the cove light panel (3) to disengage the bracket (6) from the
fitting (5).
(6) Remove the cove light panel (3).
R **ON A/C 101-199, 902-999,
R Subtask 25-23-48-020-050-A
R A. Remove the Cove Light Panel (3)

R (Ref. Fig. 401A/TASK 25-23-48-991-001-A)
R (1) Move the cove light panel (3) inboard and lift the flange (2) off the
R rail (1).
R (2) Remove the seal (4), if necessary.
R (3) Lower the inboard edge of the cove light panel (3), but not more than
R 100 mm (3.9 in.).
R (4) Lift the cove light panel (3) to disengage the bracket (6) from the
R fitting (5).
R (5) Remove the cove light panel (3).

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Aug 01/07

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Cove Light Panels
Figure 401/TASK 25-23-48-991-001

R

EFF :

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Page 403
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IAC
R Cove Light Panels
R Figure 401A/TASK 25-23-48-991-001-A

R

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R **ON A/C ALL
TASK 25-23-48-400-001
Installation of the Cove Light Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
R **ON A/C 001-012, 014-099, 901-901,
25-23-48-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
R 25-23-48-991-001-A Fig. 401A

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R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-23-48-860-050
NOTE : The installation procedure for the LH/RH cove light panel is the
____
same.

(Ref. TASK 24-41-00-861-002)
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
(Ref. Fig. 401/TASK 25-23-48-991-001)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 401A/TASK 25-23-48-991-001-A)
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-23-48-420-051
A. Installation of the Cove Light Panel (3)
items.
(2) Engage the brackets (6) of the cove light panel (3) in the fitting
(5).

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(3) Connect the bonding strap (8) to the cable socket (7).
(4) Align the flange (2) with the rail (1).
(5) Engage the flange (2) on the rail (1).
(6) Make sure that the dimension X is 10 +2 -2 mm (0.3937 +0.0787 -

0.0787 in.).
(7) Install the seal (4) if removed into the rail (1). Use PULLEY
ASSEMBLY - SEALING CORD (98A25207503000).
R **ON A/C 101-199, 902-999,
R Subtask 25-23-48-420-051-A
R A. Installation of the Cove Light Panel (3)
R items.
R (2) Engage the brackets (6) of the cove light panel (3) in the fitting
R (5).
R (3) Align the flange (2) with the rail (1).
R (4) Engage the flange (2) on the rail (1).
R (5) Make sure that the dimension X is 10 +2 -2 mm (0.3937 +0.0787 -

R 0.0787 in.).
R (6) If removed, install the seal (4) into the rail (1). Use PULLEY
R ASSEMBLY - SEALING CORD (98A25207503000).
R **ON A/C ALL
5. Close-up
________
Subtask 25-23-48-862-050

(Ref. TASK 24-42-00-862-001)

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TASK 25-23-48-960-001
Replacement of the Light Screen
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-025B D DA-4-653-3P2

TWO COMPONENT POLYURETHANE ADHESIVES (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-23-48-000-001 Removal of the Cove Light Panels
25-23-48-400-001 Installation of the Cove Light Panels
25-23-48-991-002 Fig. 402

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R
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3. __________
Job Set-up
Subtask 25-23-48-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 25-23-48-010-051
B. Remove the related cove light panel (Ref. TASK 25-23-48-000-001).
4. Procedure
_________
Subtask 25-23-48-960-050
A. Replacement of the screen light:

(Ref. Fig. 402/TASK 25-23-48-991-002)
NOTE : Screen light contour has space on each side to let it engage on
____
the cove light panel. Then it is attached to the panel by adhesive
to prevent lateral movement.
(1) Carefully remove all adhesives (3) with CUTTER - THIN BLADE.
NOTE : The adhesives can also be removed by hand after applying soft
____
heat by a light source.
(2) Manually disengage the screen light (2) from the cove light panel
(1).
(3) On the cove light panel (1) remove all the adhesives (3) used to
attach the screen light (2) with cutter.
(4) Clean the cove light panel (1) with cleaning agent CLEANING AGENTS
(Material No. 11-010) to remove the remaining adhesives (3).
(5) Carefully engage the new screen light (2) on the cove light panel
(1).
(6) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-025B) (3) at
interval of 50mm (2 in.) around the contour of the screen light (2)
and attach it to the cove light panel (1).
(7) Let the adhesives (3) fully cure.

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R
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Light Screen
Figure 402/TASK 25-23-48-991-002

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5. Close-up
________
Subtask 25-23-48-410-050
A. Install the cove light panel (Ref. TASK 25-23-48-400-001).
Subtask 25-23-48-862-052

(Ref. TASK 24-42-00-862-001).

EFF :

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OVERHEAD STOWAGE COMPARTMENTS - DESCRIPTION AND OPERATION
_________________________________________________________
1. _______
General
The overhead stowage compartments (OHSC) are installed above the left and
right seat rows according to the cabin layout of the aircraft.
2. Component
__________________
Location
R (Ref. Fig. 001)
R **ON A/C 001-012, 014-099, 901-901,
R (Ref. Fig. 002)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 002A)
R **ON A/C ALL
3. Component
_____________________
Description
R (Ref. Fig. 001)
R **ON A/C 001-012, 014-099, 901-901,
R (Ref. Fig. 002)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 002A)
R **ON A/C ALL
The overhead stowage compartments (OHSC) have a box structure and are of
different lengths:
- spacer,
- 1-frame pitch,
- 2-frame pitch,
- 3-frame pitch and
- 4-frame pitch.
Each OHSC has:
- one or more doors with a handle/latch assembly for each door,

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Overhead Stowage Compartments - Component Location
Figure 001

EFF :

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Page 2
Feb 01/96

IAC
Overhead Stowage Compartment
Figure 002

R

EFF :

001-012, 014-099, 901-901, 25-24-00

Page 3
Feb 01/08

IAC
R Overhead Stowage Compartment
R Figure 002A

EFF :

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Page 4
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- a handgrip along its length,
- hinge mechanisms that attach the door to the OHSC,
- a gas filled damper strut on each hinge mechanism (spacer OHSC only on one
hinge) for a controlled door operation,
- upper attachment brackets,
- lower attachment brackets.
- mounting rails for the installation of the passenger service/information
unit (PSUI) and the emergency oxygen container (Ref. 25-25-11),
Brackets connect the OHSC to each other.
Brackets and turnbuckles attach the OHSC to the fuselage structure.
Cabin temperature control sensors are installed between the OHSC according
to the cabin layout. (Ref. 21-63-17).

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OVERHEAD STOWAGE COMPARTMENTS - ADJUSTMENT/TEST
_______________________________________________
TASK 25-24-00-710-001
Adjustment of the Overhead Stowage-Compartment Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-24-00-991-001 Fig. 501
R **ON A/C 101-199, 901-999,
25-24-00-991-001-A Fig. 501A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-00-861-050

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
R **ON A/C 001-012, 014-099,
Subtask 25-24-00-820-051
A. Adjust the Doors

(Ref. Fig. 501/TASK 25-24-00-991-001)
(1) Align the door with the adjacent doors.
(a) Open the applicable door.
(b) Loosen the screws (4).
(c) Move the door to align it with the adjacent doors.
(d) Tighten the screws (4).
(e) Close the door.
(f) Make sure that the door is aligned with the adjacent doors.
(2) Adjust the gap between the doors.
(a) Open the door.
(c) Move the door forward or aft, as necessary.
(e) Close the door.
(f) Make sure that the distance between the doors is 10 +2 -2 mm

(0.3937 +0.0787 -0.0787 in.).
(3) Adjust the door keeper.
(a) Open the door.
(c) Move the door keeper (6), as necessary.

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Figure 501/TASK 25-24-00-991-001

R

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(e) Close the door.
(f) Make sure that the door locks correctly. Both hooks fully
engaged. If the hooks are not fully engaged, move the keeper to
inboard (A/C aisle) position (steps (a), (b), (c)) and proceed
with step (d).
(4) Adjust the door opening angle.
(a) Open the door.
(b) Loosen the bolts (1).
(c) Move the support (2) until the bottom lip of the door is 1962 +10
-0 mm (77.2441 +0.3937 -0.0000 in.) above the floor.
NOTE : The bottom lip of a door at FR20/21 must be 1933 +10 -0 mm

____
(76.1024 +0.3937 -0.0000 in.) above the floor.
(d) Tighten the bolts (1).
(e) Make sure that the door locks correctly.
R **ON A/C 101-199, 901-999,
Subtask 25-24-00-820-051-A
A. Adjust the Doors

(Ref. Fig. 501A/TASK 25-24-00-991-001-A)
(1) Alignment of the door with the adjacent doors:
(a) Open the applicable door.
(c) Move the door to align it with the adjacent doors.
(e) Close the door.
(f) Make sure that the door is aligned with the adjacent doors.

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Figure 501A/TASK 25-24-00-991-001-A

R

EFF :

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Page 505
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R (2) Adjustment of the gap between the doors:
R (a) Open the applicable door.
R (b) Loosen the screws (2).
R (c) Move the door forward or aft, as necessary.
R (d) Tighten the screws (2).
R (e) Close the door.
R (f) Make sure that the distance between the doors is 10 +2 -2 mm

R (0.3937 +0.0787 -0.0787 in.).
R (3) Adjustment of the door opening angle:
R (a) Open the applicable door.
R (b) Turn the screw (1) until the bottom lip of the door is 1961 +0 -
R 10 mm (77.2047 +0.0000 -0.3937 in.) above the floor.
R NOTE : The bottom lip of the door at FR20/21 and FR65/66 must be
____
R 1858 +0 -10 mm (73.1496 +0.0000 -0.3937 in.) above the
R floor.
R (c) Close the door.
R (d) Make sure that the door locks correctly.
R **ON A/C ALL
5. Close-up
________
Subtask 25-24-00-410-050
A. Close Access
(2) Close the overhead stowage-compartment door.

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Subtask 25-24-00-862-050

(Ref. TASK 24-42-00-862-001).

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May 01/06
R
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TASK 25-24-00-710-002
Adjustment of the Overhead Stowage-Compartment (OHSC)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-24-41-400-001 Installation of the Overhead Stowage Compartments
R **ON A/C 001-012, 014-099, 901-901,
25-24-00-991-002 Fig. 502
R **ON A/C 101-199, 902-999,
R 25-24-00-991-002-A Fig. 502A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-00-861-051

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-24-00-820-052
A. Adjustment of the Distance between the a/c Structure and the OHSC (1)
(Ref. Fig. 502/TASK 25-24-00-991-002)
(1) Make sure that the distance A (between the bracket-edge (3) and the
bracket rear-edge (2)) is in the limits given in the table (view C).
(2) Is necessary adjust the distance A with the turnbuckle (4):
(a) Loosen the lock-nut (5).
(b) Hold the bottom of a OHSC (1) with a hand to turn the turnbuckle
body (6) easier.
(c) Turn the turnbuckle body (6) clockwise or counterclockwise until

the distance A is in the limits given in the table (view C).
(d) Tighten the lock-nut (5).
R **ON A/C 101-199, 902-999,
R Subtask 25-24-00-820-052-A
R A. Adjustment of the Distance between the a/c Structure and the OHSC (1)
R (Ref. Fig. 502A/TASK 25-24-00-991-002-A)
R (1) Make sure that the distance A (between the bracket-edge (3) and the
R bracket rear-edge (2)) is in the limits given in the table (view C).
R (2) If necessary adjust the distance A with the turnbuckle (view B):
R (a) Loosen the lock-nut (6) and open the quick fastener (4).
R (b) Hold the bottom of a OHSC (1) with a hand to turn the turnbuckle
R body (5) easier.
R (c) Turn the turnbuckle body (5) clockwise or counterclockwise until

R the distance A is in the limits given in the table (view C).
R (d) Tighten the lock-nut (6) and close the quick fastener (4).

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Adjustment of the Overhead Stowage-Compartment (OHSC)
Figure 502/TASK 25-24-00-991-002

R

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R Adjustment of the Overhead Stowage-Compartment (OHSC)
R Figure 502A/TASK 25-24-00-991-002-A

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R **ON A/C ALL
5. Close-up
________
Subtask 25-24-00-410-051
A. Close Access
(2) Install cove light panel (Ref. TASK 25-23-48-400-001).
(3) If necessary, tighten the attached parts of the OHSC (Ref. TASK 25-
24-41-400-001).
Subtask 25-24-00-862-051

(Ref. TASK 24-42-00-862-001).

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COMPARTMENT - SIDEWALL OVERHEAD STOWAGE - REMOVAL/INSTALLATION
______________________________________________________________
TASK 25-24-41-000-001
Removal of the Overhead Stowage Compartments
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 PLUG - BLANKING
No specific 1 STEPLADDER 1.0 M (3.3 FT)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
21-24-19-000-001 Removal of the Individual Air Outlet 4150 HM

Power
25-25-11-000-001 Removal of the Filler Panel(s) of the Passenger
33-21-11-000-001 Removal of the Ballast Unit and Lampholder 1LG1
(3LG1)
35-21-41-000-001 Removal of the Emergency Oxygen Containers
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 902-999,
R 25-24-41-991-001-A Fig. 401A
R **ON A/C ALL
25-24-41-991-005 Fig. 402
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-012 Fig. 403
R **ON A/C 101-199, 902-999,
R 25-24-41-991-012-A Fig. 403A
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-013 Fig. 404
R **ON A/C 101-199, 902-999,
R 25-24-41-991-013-A Fig. 404A
**ON A/C 001-012, 014-022,
25-24-41-991-014 Fig. 405

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-41-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-24-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU CABIN LIGHT POWER-WINDOW FWD 300LG H01
2000VU CABIN LIGHT POWER-WINDOW AFT 301LG H03
2000VU CABIN LIGHT POWER-CEILING AFT 304lG H07
Subtask 25-24-41-010-050-A
C. Get Access
(1) Put a STEPLADDER 1.0 M (3.3 FT) adjacent to the stowage compartment
you will remove.
(2) Make sure that the stowage compartment is empty.
(3) Remove the ceiling panels adjacent to the stowage compartment

(Ref. TASK 25-23-41-000-001).
(4) Remove the cove light panels adjacent to the stowage compartment
(Ref. TASK 25-23-48-000-001).
(5) Remove the flouresent tubes(Ref. TASK 33-21-11-000-001).
(6) Remove the emergency oxygen container (Ref. TASK 35-21-41-000-001).

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R
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Subtask 25-24-41-010-051
D. Remove the Passenger Service Equipment.
(1) Remove the passenger service/information unit (Ref. TASK 25-25-11-

000-001).
(2) Remove the passenger reading light-panel (Ref. TASK 21-24-19-000-

001).
(3) Remove the individual air-outlet panel (Ref. TASK 21-24-19-000-001).
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-24-41-020-050
A. Removal of the 2,3 and 4-frame stowage compartments.

(Ref. Fig. 401/TASK 25-24-41-991-001)
(1) Remove the lower attachments.
(a) Disengage the panel (2) from the attachment rail (1), pull it
down and remove it.
(b) Remove the screw (46), the washer (47), the nut (48) and
disconnect the bonding strap (6).
(c) If necessary remove the clamps (3) and disconnect the hoses (4).
(d) Remove the nuts (32), the washers (31), (30) and the screws (29).
(e) Remove the lock-pins (20), the washers (19) and the pins (18) and
(21).
(f) Remove the nuts (40), the washers (38), (39), (43) and the screws
(37), (41) and (42).
(2) Remove the upper attachments.
(a) Open the stowage compartment doors (5) for access.
(b) Remove the split-rings (9), the washers (8) (Ref. Detail A and
B).

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(c) Remove the nuts (27) the washers (25) and (26) (Ref. Detail
Hand J).
(d) Record the position and the number of the washers (28) for the
(e) Support the stowage compartment and remove the pins (7) and (10)
(Ref. Detail A and B) or remove the screws (24), (36) and the
washers (25), (26) and (28) (Ref. Detail H and J)
(f) Remove the stowage compartment.
NOTE : The cabin temperature sensor casing (3) is installed

____
between two overhead stowage compartments (1) and (2). If
you must remove one or both of these overhead stowage
compartments (1) and/or (2), do these steps:
(Ref. Fig. 402/TASK 25-24-41-991-005)
(g) Loosen the clamp (5).
(h) Remove the hose (6) from the cabin temperature sensor (4) outlet
pipe.
(i) Remove the screws (7), and remove the screen (8) from between the
overhead stowage compartments (1) and (2).
NOTE : The cabin temperature sensor casing (3) stays attached to

____
its overhead stowage compartment (2).
Subtask 25-24-41-020-051
B. Removal of the 1-frame stowage compartments/spacer bins.

(Ref. Fig. 403/TASK 25-24-41-991-012)
(1) Remove the nuts (54), the washers (53), (52) and the screws (51).
(2) Remove the pin-locks (20), the washers (19) and the pins (18).
(3) Remove the nut (48), the washer (47), the screw (46) and disconnect
the bonding strap (6).
(5) Remove the split-ring (9) and the washer (8) (Ref. Detail B).

R

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2, 3 and 4-Frame Stowage Compartments

R

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001-012, 014-099, 901-901, 25-24-41

Page 406
Feb 01/08

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2, 3 and 4-Frame Stowage Compartments

R

EFF :

001-012, 014-099, 901-901, 25-24-41

Page 407
Feb 01/08

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R 2, 3 and 4-Frame Stowage Compartments

R

EFF :

101-199, 902-999, 25-24-41

Page 408
Feb 01/08

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R

EFF :

101-199, 902-999, 25-24-41

Page 409
Feb 01/08

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R

EFF :

101-199, 902-999, 25-24-41

Page 410
Feb 01/08

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Cabin Temperature Sensor Casing - Removal/Installation
Figure 402/TASK 25-24-41-991-005

R

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Feb 01/08

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1-Frame Stowage Compartments/Spacer Bins
Figure 403/TASK 25-24-41-991-012

R

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(6) Remove the nuts (27) and the washers (25) and (26) (Ref. Detail A
and G).
(7) Record the position and the number of the washers (28) for the
(8) Support the stowage/spacer bin and remove the pin (7) (Ref. Detail
B) and/or the bolts (24), (36) and the washers (25), (26) and (28)
(Ref. Detail A and G).
(9) Remove the stowage/spacer bin.
Subtask 25-24-41-020-052
C. Removal of the spacer bin FR38/ FR39.

(Ref. Fig. 404/TASK 25-24-41-991-013)
(1) Remove the nuts (32), the washers (31) and (30) and the screws (29).
(2) Remove the pin-locks (20), the washers (19) and the pins (18).
(3) Remove the nuts (50), the washers (49), (23) and the screws (22).
(4) Remove the nut (48), the washer (47), the screw (46) and disconnect
the bonding strap (6).
(5) Remove the nut (27), the split-ring (9) and the washers (8) and (28).
(6) Record the position and the number of the washers (26) and (28) for
the installation procedure .
(7) Support the spacer bin and remove the pin (7), the screw (24), the
washers (25), (26), (28) and the spacer bin.
R **ON A/C 101-199, 902-999,
R Subtask 25-24-41-020-050-A
R A. Removal of the 2, 3 and 4-frame stowage compartments.

R (Ref. Fig. 401A/TASK 25-24-41-991-001-A)
R (1) Remove the lower attachments.
R (a) Disengage the panel (2) from the attachment rail (1), pull it
R down and remove it.

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R 1-Frame Stowage Compartments/Spacer Bins
R Figure 403A/TASK 25-24-41-991-012-A

R

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Page 414
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Spacer Bin at FR38/FR39
Figure 404/TASK 25-24-41-991-013

R

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Page 415
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R (b) Remove the screw (23), the nut (26), the washer (25) and
R disconnect the bonding strap (24).
R (c) If necessary remove the clamps (3) and disconnect the hoses (4).
R (d) Put PLUG - BLANKING on the disconnected hoses (4).
R (e) Remove the screws (10), the washers (11) and the brackets (12)
R (Ref. Detail C).
R (f) Remove the lock-pins (16), the washers (15), and the pins (13)
R (Ref. Detail D, E, F, G, H, J).
R (g) Open and remove the clip (21) (Ref. Detail E, F, H).
R (h) Remove the screws (19), the washers (18), and the brackets (17),
R (20) and (34) (Ref. Detail F, G and H).
R (2) Remove the upper attachments.
R (a) Open the stowage compartment doors (5) for access.
R (b) Remove the split-rings (8), the washers (7) (Ref. Detail A),
R the split-rings (8) (Ref. Detail B) and/or the nut (27), the
R washers (28) and (29) (Ref. Detail L).
R (c) Record the position and the number of the washers (31) for the
R installation procedure.
R (d) Hold the stowage compartment and remove the pins (6) and (9)
R (Ref. Detail A and B) and/or remove the screw (33), the
R washers (30), (31) and (32) (Ref. Detail L)
R (e) Remove the stowage compartment.
R NOTE : The cabin temperature sensor casing (3) is installed

____
R between two overhead stowage compartments (1) and (2). If
R you must remove one or two of these overhead stowage
R compartments (1) and/or (2), do these steps:
R (Ref. Fig. 402/TASK 25-24-41-991-005)
R (f) Loosen the clamp (5).
R (g) Remove the hose (6) from the cabin temperature sensor (4) outlet
R pipe.

R

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Page 416
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R (h) Put PLUG - BLANKING on the disconnected hose (6).
R (i) Remove the screws (7), and remove the screen (8) from between the
R overhead stowage compartments (1) and (2).
R NOTE : The cabin temperature sensor casing (3) stays attached to

____
R its overhead stowage compartment (2).
R Subtask 25-24-41-020-051-A
R B. Removal of the 1-frame stowage compartments/spacer bins.

R (Ref. Fig. 403A/TASK 25-24-41-991-012-A)
R (1) Remove the lock-pins (14), the washers (15) and the pins (17).
R (2) Remove the screws (8), the washers (9) and the bracket (10).
R (4) Remove the nut (24), the washer (23), the screw (21) and disconnect
R the bonding strap (22).
R (5) Remove the split-ring (18) and the washer (19) and/or the nut (1) and
R the washers (2) and (3).
R (6) Record the position and the number of the washers (5) for the
R (7) Hold the stowage/spacer bin and remove the pin (20) and/or the
R washers (4), (5) and (6) and the bolt (7).
R (8) Remove the stowage/spacer bin.
R Subtask 25-24-41-020-052-A
R C. Removal of the spacer bin.

R (Ref. Fig. 404A/TASK 25-24-41-991-013-A)
R (2) Remove the lock-pin (5), the washer (6) and the pin (8).
R (4) Remove the nut (14), the washer (15), the screw (17) and disconnect
R the bonding strap (16).

R

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Page 417
Feb 01/08

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R Spacer Bin at FR38/FR39
R Figure 404A/TASK 25-24-41-991-013-A

R

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R (5) Remove the split-ring (11) and the washer (12).
R (6) Remove the split-ring (11).
R (7) Hold the spacer bin and remove the pin (13) and the spacer bin.
**ON A/C 001-012, 014-022,
Subtask 25-24-41-020-061
D. Removal of the adhesive tape.

(Ref. Fig. 405/TASK 25-24-41-991-014)
(1) Open the PSIUs/PSUs (2) (Ref. TASK 25-25-11-000-001).
(2) Remove the tape (1).

R

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Page 419
Feb 01/08

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Application of Adhesive Tape
Figure 405/TASK 25-24-41-991-014

R

EFF :

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Page 420
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**ON A/C ALL
TASK 25-24-41-400-001
Installation of the Overhead Stowage Compartments
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-079 D DAN 382, DAN 1297-01

DOUBLE-SIDED PRESSURE SENSITIVE ADHESIVE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

21-24-19-400-001 Installation of the Individual Air outlet 4150 HM
23-73-64-400-001 Installation of the Reading Light
Power
the External Power
25-24-00-710-002 Adjustment of the Overhead Stowage-Compartment (OHSC)
25-25-11-400-001 Installation of the Filler Panel(s) of the Passenger
33-21-11-400-001 Installation of the Ballast Unit and Lampholder 1LG1

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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-001 Fig. 401
R **ON A/C 101-199, 902-999,
R 25-24-41-991-001-A Fig. 401A
R **ON A/C ALL
25-24-41-991-005 Fig. 402
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-012 Fig. 403
R **ON A/C 101-199, 902-999,
R 25-24-41-991-012-A Fig. 403A
R **ON A/C 001-012, 014-099, 901-901,
25-24-41-991-013 Fig. 404
R **ON A/C 101-199, 902-999,
R 25-24-41-991-013-A Fig. 404A
**ON A/C 001-012, 014-022,
25-24-41-991-014 Fig. 405

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-41-860-050

(Ref. TASK 24-42-00-861-001)
items.
Subtask 25-24-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-24-41-210-051
C. Make an inspection of the component interface and/or the adjacent area.
items.

R

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4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-901,
Subtask 25-24-41-420-050
A. Installation of the 2,3 and 4-frame stowage compartments.

(Ref. Fig. 401/TASK 25-24-41-991-001)
(1) Install the upper attachments.
(a) Put the stowage compartment in position and install the pins (7)
and (10) (Ref. Detail A and B) or/and the screws (24), (36)
and the washers (25), (26) and (28) (Ref. Detail H and J).
NOTE : You must install the washers as recorded in the removal

____
procedure.
(b) Install the washers (8) and the split-rings (9) and/or the
washers (25), (26) and the nuts (27).
(2) Install the lower attachments.
(a) Install the screws (37), (41) and (42), the washers (38), (39)
and (43) and the nuts (40).
(b) Torque the screws (42) to between 0.80 and 0.90 m.daN (70.79 and
79.64 lbf. in)
(c) Torque the nuts (40) to between 0.70 and 0.80 m.daN (61.94 and
70.79 lbf. in)
(d) Put the turnbuckles in position and install the pins (18) and
(21), the washers (19) and the lock-pins (20).
(e) Install the screws (29), the washers (30), (31) and the nuts
(32).
(f) Torque the nuts (32) to between 0.70 and 0.80 m.daN (61.94 and
70.79 lbf. in)
(g) Put the bonding-strap (6) in position and install the screw (46),
the washer (47) and the nut (48). (Ref. TASK 20-28-00-912-004)
(h) Install the panel (2) on the attachment rail (1) and push it onto
the handrail.

R

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(i) If necessary, connect the hoses (4) and install the clamps (3).
NOTE : The cabin sensor temperature casing (3) is installed

____
between two overhead stowage compartments (1) and (2). If
you install one or more of these overhead stowage
compartments (1) and/or (2), do these steps:
(Ref. Fig. 402/TASK 25-24-41-991-005)
(j) Connect the hose (6) to the outlet pipe of the cabin temperature
sensor (4) and tighten the clamp (5).
(k) Install the screen (8), the screws (7) on the sidewalls of the
overhead stowage compartments (1) and (2).
R
Subtask 25-24-41-420-051
B. Installation of the 1-frame stowage compartments/spacer bins.

(Ref. Fig. 403/TASK 25-24-41-991-012)
(a) Put the stowage/spacer bin in position and install the pin (7)
(Ref. Detail B), the screws (24) (Ref. Detail G) and (36)
(Ref. Detail A) and the washers (25), (26) and (28).

____
procedure.
(b) Install the washers (8), (25) and (26), the split-ring (9) and
the nut(s) (27).
(c) Install the screws (44) and the washers (45).
(d) Torque the screws (44) to between 0.80 and 0.90 daNm (70.79 and
79.64 lbf. in)
(a) Install the screws (37), the washers (38) and (39) and the nuts
(40).
(b) Torque the nuts (40) to between 0.70 and 0.80 daNm (61.94 and
70.79 lbf. in)

R

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(c) Put the turnbuckles in position and install the pins (18), the
washers (19) and the pin-locks (20).
(d) Install the screws (51), the washers (52) and (53) and the nuts
(54).
(e) Torque the nuts (54) to between 0.70 and 0.80 daNm (61.94 and
70.79 lbf. in)
(f) Put the bonding-strap (6) in position and install the screw (46),
the washer (47) and the nut (48) (Ref. TASK 20-28-00-912-004).
Subtask 25-24-41-420-052
C. Installation of the spacer bin FR38/FR39.

(Ref. Fig. 404/TASK 25-24-41-991-013)
(1) Put the spacer bin in position and install the pin (7), the screw
(24) and the washers (25), (26) and (28).

____
procedure.
(2) Install the washers (8) and (28), the split-ring (9) and the nut
(27).
(3) Install the screws (22), the washers (23) and (49) and the nuts (50).
(a) Torque the nuts (50) to between 0.70 and 0.80 daNm (61.94 and
70.79 lbf. in)
(4) Put the turnbuckles in position and install the pins (18), the
washers (19) and the pin-locks (20).
(5) Install the screws (29), the washers (30) and (31) and the nuts (32).
(a) Torque the nuts (32) to between 0.70 and 0.80 daNm (61.94 and
70.79 lbf. in)
R (6) Put the bonding-strap (6) in position and install the screw (46), the
R washer (47) and the nut (48) (Ref. TASK 20-28-00-912-004).

R

EFF :

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Page 426
Feb 01/08

IAC
R **ON A/C 101-199, 902-999,
R Subtask 25-24-41-420-050-A
R A. Installation of the 2, 3 and 4-frame stowage compartments.

R (Ref. Fig. 401A/TASK 25-24-41-991-001-A)
R (1) Install the upper attachments.
R (a) Put the stowage compartment in position and install the pins (6)
R and (9) (Ref. Detail A and B) and/or the screws (33), the
R washers (30), (31) and (32) (Ref. Detail L).
R NOTE : The washers (31) must be installed as recorded in the

____
R removal procedure.
R (b) Install the washers (7) and the split-rings (8) (Ref. Detail
R A), the split-rings (8) (Ref. Detail B) and/or the washers
R (28), (29) and the nut (27) (Ref. Detail L).
R (2) Install the lower attachments.
R (a) Install the screws (19), the washers (18) and the brackets (17),
R (20) and (34) (Ref. Detail F G and H).
R (b) Put the turnbuckles (14) in position and install the pins (13),
R the washers (15) and the lock-pins (16) (Ref. Detail D, E,
R F, G, H and J).
R (c) Put the turnbuckles (22) in position and close the clip (21).
R (Ref. Detail E, F, and H).
R (d) Install the screws (10), the washers (11) and the bracket (12)
R (Ref. Detail C).
R (e) Put the bonding-strap (24) in position and install the screw
R (23), the washer (25) and the nut (26) (Ref. TASK 20-28-00-912-
R 004).
R (f) Install the panel (2) on the attachment rail (1) and push it into
R the handrail.
R (g) If necessary, remove the plug blanking from the hoses (4),
R connect the hoses (4) and install the clamps (3).

R

EFF :

101-199, 902-999, 25-24-41

Page 427
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IAC
R (h) Close the stowage compartment door (5).
R NOTE : The cabin sensor temperature casing (3) is installed

____
R between two overhead stowage compartments (1) and (2). If
R you install one or more of these overhead stowage
R compartments (1) and/or (2), do these steps:
R (Ref. Fig. 402/TASK 25-24-41-991-005)
R (i) Remove the plug blanking from the hose (6).
R (j) Connect the hose (6) to the outlet pipe of the cabin temperature
R sensor (4) and tighten the clamp (5).
R (k) Install the screen (8), the screws (7) on the sidewalls of the
R overhead stowage compartments (1) and (2).
R
Subtask 25-24-41-420-051-A
B. Installation of the 1-frame stowage compartments/spacer bins.

R (Ref. Fig. 403A/TASK 25-24-41-991-012-A)
R (a) Put the stowage/spacer bin in position and install the pin (20)
R and/or the washers (4), (5) and (6) and bolt (7).
NOTE : Install the washers as recorded in the removal procedure.

____
R (b) Install the washers (19) and the split-ring (18) and/or the
R washer (2), (3) and the nut (1).
R (c) Install the screws (8), the washers (9) and the brackets (10).

R
R (a) Install the screws (13), the washers (12) and the brackets (11).
R (b) Put the turnbuckles (16) in position and install the pins (17),
R the washers (15) and the lock-pins (14).
R (c) Put the bonding-strap (22) in position and install the screw
R (21), the washer (23) and the nut (24) (Ref. TASK 20-28-00-912-
004).

R

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Page 428
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IAC
Subtask 25-24-41-420-052-A
R C. Installation of the spacer bin.

R (Ref. Fig. 404A/TASK 25-24-41-991-013-A)
R (1) Put the spacer bin in position and install the pin (13), the washers
R (12) and the split-ring (11).
R (2) Install the screws (9), the washers (10) and the bracket (4).
R (3) Put the turnbuckles (7) in position and install the pin (8), the
R washer (6) and the lock-pin (5).
R (4) Install the screws (2), the washers (1) and the bracket (3).
R (5) Put the bonding-strap (16) in position and install the screw (17),
R the washer (15) and the nut (14) (Ref. TASK 20-28-00-912-004).
**ON A/C 001-012, 014-022,
Subtask 25-24-41-420-061
D. Installation of the adhesive tape.

(Ref. Fig. 405/TASK 25-24-41-991-014)
NOTE : Make sure that the area is clean, dry and free from grease.
____
(1) Attach the tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-079)
(1).
(2) Close the PSIUs/PSUs (2) (Ref. TASK 25-25-11-400-001).
**ON A/C ALL
Subtask 25-24-41-820-051
E. Adjustment of the Overhead Stowage Compartments
(1) If necessary, adjust the distance between a/c structure and OHSC
(Ref. TASK 25-24-00-710-002).

EFF :

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Page 429
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5. Close-up
________
Subtask 25-24-41-410-050-A
A. Close Access
items.
(2) Install the emergency oxygen container (Ref. TASK 35-21-41-400-001).
(3) Install the fluorescent tube (Ref. TASK 33-21-11-400-001).
(4) Install the cove light panel (Ref. TASK 25-23-48-400-001).
(5) Install the ceiling panel (Ref. TASK 25-23-41-400-001).
(6) Remove the stepladder.
Subtask 25-24-41-410-051
B. Close Access
items.
(2) Install the individual air-outlet panel (Ref. TASK 21-24-19-400-001).
(3) Install the passenger reading light-panel (Ref. TASK 23-73-64-400-

001).
(4) Install the passenger service/information units (Ref. TASK 25-25-11-

400-001).
(5) Remove the stepladder.

EFF :

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Feb 01/08
R
IAC
Subtask 25-24-41-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-24-41-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 431
Feb 01/08
R
IAC
TASK 25-24-41-000-002
Removal of the Door of the Overhead Stowage-Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-24-41-991-015 Fig. 406
**ON A/C 101-199, 901-999,
25-24-41-991-015-A Fig. 406A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-41-861-051

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 432
Feb 01/08
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-24-41-020-062
A. Removal of the Overhead Stowage-Compartment Door (referred to as door)

(Ref. Fig. 406/TASK 25-24-41-991-015)
(1) Open the applicable door (1) and hold it so that it does not fall.
(2) Remove the screws (2) and the washers (3), and carefully remove the
door (1).
**ON A/C 101-199, 901-999,
Subtask 25-24-41-020-062-A
A. Removal of the Overhead Stowage-Compartment Door (referred to as door)

(Ref. Fig. 406A/TASK 25-24-41-991-015-A)
(1) Open the applicable door (1) and hold it.
(2) Push the pin (3) through the hole (4) of the retainer with a sharp
pointed instrument to release the spline (2).
(3) Move the spline (2) a little out of the housing (5) until the hinge
gets loose.
NOTE : It is not necessary to move the spline (2) completely out of

____
the housing (5).
(4) Carefully remove the door (1).

EFF :

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Page 433
Feb 01/08
R
IAC
Door - Overhead Stowage-Compartment
Figure 406/TASK 25-24-41-991-015

EFF :

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Page 434
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Door - Overhead Stowage-Compartment with quick release hinge
Figure 406A/TASK 25-24-41-991-015-A

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Page 435
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**ON A/C ALL
TASK 25-24-41-400-002
Installation of the Door of the Overhead Stowage-Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-24-00-710-001 Adjustment of the Overhead Stowage-Compartment Doors
**ON A/C 001-012, 014-099,
25-24-41-991-015 Fig. 406
**ON A/C 101-199, 901-999,
25-24-41-991-015-A Fig. 406A

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Page 436
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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-24-41-860-051

(Ref. TASK 24-42-00-861-001)
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-24-41-420-062
A. Installation of the Door

(Ref. Fig. 406/TASK 25-24-41-991-015)
(4) Put the door (1) in position and align the holes in the door with the
holes in the hinge (4).
(5) Install the screws (2) and the washers (3) and torque the screws (2)
to between 0.22 and 0.26 m.daN (19.46 and 23.00 lbf.in).
Subtask 25-24-41-820-050
B. Adjustment of the Door
(1) If necessary, adjust the distance between the doors (1) (Ref. TASK
25-24-00-710-001), refer to Para. 4. A. (2).

EFF :

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Page 437
Feb 01/08

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**ON A/C 101-199, 901-999,
Subtask 25-24-41-420-062-A
A. Installation of the Door

(Ref. Fig. 406A/TASK 25-24-41-991-015-A)
(4) Put the door (1) in position into the housing (5).
(5) Push the spline (2) back to the housing (5).
(6) Make sure that the spline (2) is fully engaged.
Subtask 25-24-41-820-050-A
B. Adjustment of the Door
(1) If necessary, adjust the distance between the doors (1) (Ref. TASK
25-24-00-710-001).
**ON A/C ALL
5. Close-up
________
Subtask 25-24-41-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 438
Feb 01/08

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TASK 25-24-41-000-004
Removal of the Latch Assembly of the Overhead Stowage-Compartment Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-24-41-991-016 Fig. 407
25-24-41-991-017 Fig. 408
3. __________
Job Set-up
Subtask 25-24-41-861-052

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-24-41-020-064
A. Removal of the Latch assembly of the Overhead Stowage-Compartment Door.

(Ref. Fig. 407/TASK 25-24-41-991-016)
(1) Open the overhead bin door (1).
(3) Remove the latch assembly (4).
(4) Close the overhead bin door (1).

EFF :

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Page 439
Feb 01/08

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Latch Assembly - Overhead Stowage-Compartment Door
Figure 407/TASK 25-24-41-991-016

EFF :

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Page 440
Feb 01/08

IAC
Subtask 25-24-41-020-065
B. Removal of the Latch Assembly of the Spacer.

(Ref. Fig. 408/TASK 25-24-41-991-017)
(1) Open the door (1).
(2) Remove the screws (2), the washers (3) and the cover (4).
(3) Remove the latch assembly (5).
(4) Remove the screws (6) and the washers (7) and the bracket (8).

EFF :

ALL 25-24-41

Page 441
Feb 01/08

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Latch Assembly - Spacer
Figure 408/TASK 25-24-41-991-017

EFF :

ALL 25-24-41

Page 442
Feb 01/08

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TASK 25-24-41-400-003
Installation of the Latch Assembly of the Overhead Stowage-Compartment Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-24-41-991-016 Fig. 407
25-24-41-991-017 Fig. 408
3. __________
Job Set-up
Subtask 25-24-41-860-053

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-24-41-420-064
A. Installation of the Latch Assembly of the Overhead Stowage-Compartment

Door.
(Ref. Fig. 407/TASK 25-24-41-991-016)
(1) Open the overhead bin door (1).
(2) Put the latch assembly (4) in position.
(4) Close the overhead bin door (1).

EFF :

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Page 443
Feb 01/08

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Subtask 25-24-41-420-065
B. Installation of the Latch Assembly of the Spacer.

(Ref. Fig. 408/TASK 25-24-41-991-017)
(2) Put the bracket in position and install the screws (6) and (7).
(3) Put the latch assembly (5) and the cover (4) in position.
(4) Install the washers (3) and screws (2).
5. Close-up
________
Subtask 25-24-41-862-053

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 444
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PASSENGER SERVICE/INFORMATION UNITS (PSIU) - DESCRIPTION AND OPERATION
______________________________________________________________________
1. _______
General
The Passenger Service/Information Units (PSIUs) are installed in the
passenger service channel to give service and information to the passengers.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-901,
R (Ref. Fig. 001)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 001A)
R **ON A/C ALL
R (Ref. Fig. 002)
R **ON A/C 001-012, 014-099, 901-901,
R (Ref. Fig. 003)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 003A)
R **ON A/C 001-012, 014-099, 901-901,
R (Ref. Fig. 004)
R **ON A/C 101-199, 902-999,
R (Ref. Fig. 004A)

EFF :

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Page 1
May 01/07

IAC
Passenger Service/Information Unit (PSIU) - Component Location
Figure 001

R

EFF :

001-012, 014-099, 901-901, 25-25-00

Page 2
May 01/07

IAC
Passenger Service/Information Unit (PSIU) - Component Location
Figure 001A

R

EFF :

101-199, 902-999, 25-25-00

Page 3
May 01/07

IAC
Fresh Air Outlet Panel (PSU) - Component Location
Figure 002

EFF :

ALL 25-25-00

Page 4
Feb 01/07
R
IAC
Reading Light Panel (PSU) - Component Location
Figure 003

R

EFF :

001-012, 014-099, 901-901, 25-25-00

Page 5
May 01/07

IAC
Reading Light Panel (PSU) - Component Location
Figure 003A

R

EFF :

101-199, 902-999, 25-25-00

Page 6
May 01/07

IAC
Class Divider Assy - Component Location
Figure 004

R

EFF :

001-012, 014-099, 901-901, 25-25-00

Page 7
May 01/07

IAC
Class Divider Assy - Component Location
Figure 004A

R

EFF :

101-199, 902-999, 25-25-00

Page 8
May 01/07

IAC
R **ON A/C ALL
3. __________________
System Description
R **ON A/C 001-012, 014-099, 901-901,
The PSIUs are installed in the passenger service supply channels. The
passenger service supply channels are located on the bottom side of the
The PSIUs are hung from the attachment rails and held in position with the
section hose. The clamping blocks, installed in different positions, prevent
the PSIUs from moving in a FWD/AFT direction. The spaces between the PSIUs
are filled with blank filler panels. The filler panels have different
dimensions. This will let you position the PSIUs correctly to agree with
customer seat layouts.
NOTE : For description and operation of the PSIUs installed in the

____
lavatories, refer to 25-45-00.
Each PSIU has two primary units:
- the Passenger Service Unit (PSU), installed above each seat row,
- the Passenger Information Unit (PIU), installed above each second seat
row.
R **ON A/C 101-199, 902-999,
The PSIUs are installed in the passenger service supply channels. The
passenger service supply channels are located on the bottom side of the
The PSIUs are hung from the attachment rails and held in position with the
section hose. The clamping blocks, installed in different positions, prevent
the PSIUs from moving in a FWD/AFT direction. The spaces between the PSIUs
are filled with blank filler panels. The filler panels have different
dimensions. This will let you position the PSIUs correctly to agree with
customer seat layouts.
NOTE : For description and operation of the PSIUs installed in the

____
lavatories, refer to 25-45-00.
Each PSIU has one or two parts that are installed above each seat row:

R

EFF :

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Page 9
May 01/07

IAC
- the Passenger Service Unit (PSU),
- the Passenger Information Unit (PIU).
R **ON A/C ALL
4. Power
____________
Supply
For the power supply of the reading lights and the lighted signs, refer to
33-20-00.
5. _________
Interface
The PSIUs have interfaces with:
- the air conditioning system (Ref. 21-00-00),

- the communication system (Ref. 23-00-00),
- the lighting system (Ref. 33-20-00),
- the oxygen system (Ref. 35-20-00).
For access to these system interfaces remove the related PSIU panels
and/or the adjacent filler panels.
6. _____________________
R **ON A/C 001-012, 014-099, 901-901,
A. Passenger Service Units (PSUs)
Each PSU has:
- an attendant call panel (Ref. 23-73-00),

- a reading light panel (Ref. 33-25-00),
- a fresh air outlet panel (Ref. 21-24-00),
- an emergency oxygen mask container (Ref. 35-20-00).
(1) Attendant Call Panel
Each Panel has:
- an attendant call/reset push button,

- reading light ON/OFF switches,
- lighted seat numbers and seat row number,
- lighted SMOKER/NO SMOKER sign.

R

EFF :

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Page 10
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(2) Reading Light Panel
The number of reading lights on each reading light panel agrees with
the customer seat layout. Each reading light is adjustable and can be
switched ON or OFF independently with its related switch. The Reading
light switches are located on the attendant call panel.
(3) Fresh Air Outlet Panel
The number of fresh air outlets on each fresh air outlet panel agrees
with the customer seat layout. Each fresh air outlet is adjustable
and can be opened or closed independently.
(4) Emergency Oxygen Mask Container
The number of emergency oxygen masks in each container agrees with

the customer seat layout. The oxygen masks fall from the container
immediately, if there is a sudden decrease in cabin pressure.
B. Passenger Information Units (PIUs) (Ref. 23-73-00)
Each PIU is a single panel which has:
- a loudspeaker,
- a lighted sign FASTEN SEAT BELT,
- a lighted sign NO SMOKING.
The PIUs are installed only above every second seat row.
R **ON A/C 101-199, 902-999,
A. Passenger Service Units (PSUs)
Each PSU has:
- a reading light (Ref. 33-25-00) and attendant call panel (Ref.

23-73-00),
- a fresh air outlet panel (Ref. 21-24-00),
- an emergency oxygen mask container (Ref. 35-20-00).
(1) Reading Light and Attendant Call Panel
Each Panel has:
- two attendant call/reset pushbuttons,

- reading lights with adjacent ON/OFF switches.

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Page 11
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The number of reading lights on each reading light and attendant
call panel agrees with the customer seat layout. Each reading light
can be switched ON or OFF independently with the adjacent switch.
(2) Fresh Air Outlet Panel
The number of fresh air outlets on each fresh air outlet panel agrees
with the customer seat layout. Each fresh air outlet is adjustable
and can be opened or closed independently.
(3) Emergency Oxygen Mask Container
The number of emergency oxygen masks in each container agrees with

the customer seat layout. The oxygen masks fall from the container
immediately, if there is a sudden decrease in cabin pressure.
B. Passenger Information Units (PIUs) (Ref. 23-73-00)
Each PIU has:
- a lighted sign FASTEN SEAT BELT,

- a lighted sign NO SMOKING,
- an optional loudspeaker.
R **ON A/C ALL
7. ________________________________
Operation/Control and Indication
R **ON A/C 001-012, 014-099, 901-901,
The PSIUs can be operated by the Passengers/attendants as follows:
A. Attendant Call
To call an attendant the attendant call/reset pushbutton must be pushed.

This gives a signal tone and a visual sign on the attendant call panel.
The attendant call/reset pushbutton also comes on.
To cancel the call the attendant call/reset pushbutton must be pushed
again.
B. Lighted Signs and Loudspeakers
For information about the seat numbers and seat row numbers, the FASTEN
SEAT BELT and NO SMOKING signs, and the loudspeakers of the PSIUs refer
to 23-30-00 and 33-20-00.

EFF :

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Page 12
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R **ON A/C 101-199, 902-999,
The PSIUs can be operated by the Passengers/attendants as follows:
A. Attendant Call
To call an attendant the attendant call/reset pushbutton must be pushed.

This gives a signal tone and a visual sign on the attendant call panel.
The attendant call/reset pushbutton also comes on.
To cancel the call the attendant call/reset pushbutton must be pushed
again.
B. Lighted Signs and Loudspeakers
For information about the FASTEN SEAT BELT and NO SMOKING signs and the
loudspeakers of the PSIUs refer to 23-30-00 and 33-20-00.
**ON A/C ALL
C. Fresh Air Outlets
To open the fresh air outlet, turn the nozzle ring to the left. Then you
can adjust the fresh air stream when you turn the nozzle housing. To
close the fresh air outlet, turn the nozzle ring to the right.
R **ON A/C 001-012, 014-099, 901-901,
D. Reading Lights
A reading light comes on, when you push the related switch on the
attendant call panel. The light goes off, when you push the switch again.
R **ON A/C 101-199, 902-999,
R D. Reading Lights
R
R A reading light comes on, when you push the switch adjacent to the light
R on the reading light and attendant call panel. The light goes off, when
R you push the switch again.

R

EFF :

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Page 13
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PASSENGER SERVICE/INFORMATION UNIT (PSIU) - REMOVAL/INSTALLATION
________________________________________________________________
TASK 25-25-11-000-001
Removal of the Filler Panel(s) of the Passenger Service/Information Unit(s)

(PSIU)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-73-51-000-001 Removal of the Loudspeaker
23-73-63-000-001 Removal of the No Smoking/Fasten Seat Belt (NS/FSB)
Signs in the PSIU and the C/B panels 2000VU and
2001VU.
23-73-64-000-001 Removal of the Reading Light
Power
25-25-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-25-11-861-052

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-25-11-020-050
R A. Removal of the Filler Panels:

(Ref. Fig. 401/TASK 25-25-11-991-001)
R (1) Remove the section hose (3) from the mounting rail (4).
(2) Release and remove the filler panel (1).

EFF :

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Page 401
Nov 01/00

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Filler Panel
Figure 401/TASK 25-25-11-991-001

EFF :

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Page 402
May 01/00

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R (3) Loosen the screws (5), release and remove the class-divider-bracket
R (2).
R (4) If installed, and necessary open/remove the passenger service

information units (PSIUs) as follows:
(a) Remove the Loudspeakers (Ref. TASK 23-73-51-000-001).
(b) Remove the No Smoking/Fasten Seat Belt Signs (Ref. TASK 23-73-63-
000-001).
(c) Remove the Reading Lights (Ref. TASK 23-73-64-000-001)
(d) Remove the Individual Air outlet (Ref. TASK 21-24-19-000-001)
(e) Remove the Emergency Oxygen Containers (Ref. TASK 35-21-41-000-

001)

EFF :

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Page 403
Nov 01/00

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TASK 25-25-11-400-001
Installation of the Filler Panel(s) of the Passenger Service/Information

Unit(s) (PSIU)
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-73-51-400-002 Installation of the Loudspeaker
23-73-63-400-001 Installation of the No Smoking/Fasten Seat Belt
(NS/FSB) Signs in the PSIU and the C/B panels 2000VU
and 2001VU.
23-73-64-400-001 Installation of the Reading Light
Power
the External Power
25-25-11-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 25-25-11-860-050
42-00-861-001).
items.
4. Procedure
_________
Subtask 25-25-11-420-050
R A. Installation of the Filler Panel(s):

(Ref. Fig. 401/TASK 25-25-11-991-001)
(1) If opened/removed install the passenger service/information units

(PSIUs) as follows:
(a) Install the Loudspeakers (Ref. TASK 23-73-51-400-002).
(b) Install the No Smoking/Fasten Seat Belt Signs (Ref. TASK 23-73-
63-400-001).
(c) Install the Reading Lights (Ref. TASK 23-73-64-400-001).
(d) Install the Emergency Oxygen Containers (Ref. TASK 35-21-41-400-

001).
(e) Install the Individual Air outlet 4150 HM(Ref. TASK 21-24-19-400-
001).
items.
R (3) Put the filler panel (1) in position and engage it to the mounting
R rail (4).
R (4) Put the class-divider-bracket in position engage it to the mounting

R rail and tighten the screws (5).

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R (5) Install the related seal (3) to the mounting rail (4) , use the
R PULLEY ASSEMBLY - SEALING CORD (98A25207503000).
NOTE : Make sure that the seal is not expanded.

____
NOTE : Make sure that there is a gap of 2.0 +0.0 -0.5 mm (0.79 +0.00
____
-0.0196 in.) on both sides of the emergency oxygen container.
5. Close-up
________
Subtask 25-25-11-862-053

(Ref. TASK 24-42-00-862-001).

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CURTAINS AND PARTITIONS - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
Dividers are installed to divide the utility areas and the passenger seating
areas in the cabin.
2. Component
__________________
Location
(Ref. Fig. 001)
3. _____________________
A. Curtains
Curtains divide the utility areas from the passenger seating area.
The curtains hang on hooks which slide in light alloy rails. Brackets
attach the rails to the galleys, lavatories, stowage compartments and/or
the overhead stowage compartments.
B. Partitions (if installed)

The partitions can be installed in the cabin between FR20 and FR66.
Special fittings attach the partitions to the seat tracks of the cabin
and on top to the overhead stowage compartment or the ceiling.
Each partition is made of a composite structure material and has a
decorative cover. The edges of the partitions have a light alloy profile.
The supports which hold the attach fittings are bonded into the composite
structure of the partition.
C. Movable Class Divider (if installed)

The movable class divider has a center part and two lateral parts with
R curtains. The single beam class divider is a mono block. You can relocate
R the parts in the cabin without tools quickly.
R (1) Center class divider

A quick release mechanism attaches the beam of the center part on top
of the overhead stowage compartments.
Curtains are attached to the curtain rail of the beam with hooks.
R (2) Lateral class divider

A quick release mechanism attaches each of the lateral supporting
beams to the connection panels installed in the lower part of the
Curtains are attached to the curtain rail of the beam with hooks.
No Smoking/Fasten Seat Belt signs are installed in each supporting
beam and electrically connected to the aircraft system via the
connection panels.
The connection panels are located at each seat row between frames 22
and 64 except in the area of the emergency exits.

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R Dividers - Component Location
Figure 001

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R (3) Single beam class divider
R The single beam class divider slides along rails that are attached
R below overhead stowage compartments.
R Curtains are attached to the curtain rail of the single beam class
R divider.

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CURTAINS - REMOVAL/INSTALLATION
_______________________________
TASK 25-26-41-000-001
Removal of the Forward Curtain Rail
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-73-22-000-001 Removal of the Attendant Indication Panel

(320RH,321RH,322RH)
Power
25-26-41-000-013 Removal of the Curtains
**ON A/C 001-012, 014-099,
25-26-41-991-001 Fig. 401
**ON A/C 101-199,
25-26-41-991-001-B Fig. 401A
R **ON A/C 901-999,
25-26-41-991-001-A Fig. 401B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-26-41-861-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-26-41-010-074
B. Get Access
(1) Remove the FWD Curtains (Ref. TASK 25-26-41-000-013)
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-26-41-020-050
A. Removal of the Curtain Rail

(Ref. Fig. 401/TASK 25-26-41-991-001)
(1) Remove the screw (8) and the end cap (7).
(2) Remove the screws (3), (10) and (15) and the brackets (4) and (9).
(3) Remove the curtain (1) and curtain rail (2).
(4) Remove the fittings.
(a) Remove the screws (5), (11) and (14) and the fittings (6), (12)
and (13).
(b) Remove the screws (17), the washers (18) and the straps (16).

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R
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Forward Cabin Divider.
Figure 401/TASK 25-26-41-991-001

R

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Page 403
May 01/06

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R **ON A/C 101-199,
R Subtask 25-26-41-020-050-B
R A. Removal of the Curtain Rails:

R (Ref. Fig. 401A/TASK 25-26-41-991-001-B)
R (1) Remove the attendant indication panel 320RH1 (Ref. TASK 23-73-22-000-
R 001).
R (2) Remove the end panel (7) of the overhead stowage compartments.
R (a) Open the door (3) of the overhead stowage compartments on the
R left side.
R (c) Pull the end panel (7) to the centerline of the aircraft until
R they are free of the holders (4) and remove the end panel.
R (3) Remove the curtain rail (2).
R (a) Remove the retaining ring (11) and the washer (10).
R (b) Hold the curtain rail (2) in position.
R (c) Loosen the screw (19) and remove the curtain rail (2).
R (d) Remove the screw (19) and the fitting (21).
R (4) Remove the curtain rail (1).
R (a) Remove the screws (13) and the end caps (12).
R (b) Hold the curtain rail (1) in position.
R (c) Remove the screws (17) and the curtain rail (1).
R (d) Remove the fittings (16) and (20) from the curtain rail (1).
R (5) Remove the brackets.
R (a) Remove the screws (9) and the bracket (8).
R (b) Remove the screws (14) and the brackets (15), (18) and if
R installed the bracket (25).

R

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R Forward Cabin Divider
R Figure 401A/TASK 25-26-41-991-001-B

R

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(c) Remove the screws (23), the washers (24) and the straps (22).
R **ON A/C 901-999,
Subtask 25-26-41-020-050-A
A. Removal of the Curtain Rails:

(Ref. Fig. 401B/TASK 25-26-41-991-001-A)
(1) Remove the curtain rail (1):
(a) Remove the screw (9) and the end cap (10).
(b) Hold the curtain rail (1) in position.
(c) Remove the screws (13), (14) and (16), the bracket (15) and the
curtain rail (1).
(d) Remove the fittings (11) and (17) from the curtain rail (1).
(2) Remove the attendant indication panel 320RH1 (Ref. TASK 23-73-22-000-
001).
(3) Remove the end panels (7) of the overhead stowage compartments:
(a) Open the doors (3) of the overhead stowage compartments on the
left and the right side.
(c) Pull the end panels (7) inboard to release them from the holders
(4). Then remove the end panels (7).
(4) Remove the curtain rail (2):
(a) Remove the retaining ring (22) and the washer (21).
(b) Hold the curtain rail (2) in position.
(c) Loosen the screws (25) and remove the curtain rail (2).
(d) Remove the screws (25) and the fittings (27) and (12).

R

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(5) Remove the brackets:
(a) Remove the screws (18) and the brackets (8).
(b) Remove the screws (19) and the bracket (20).
R (c) Remove the screws (23), the washers (24) and the bracket (26).
(d) Remove the screws (30), the washers (29) and the straps (28).

R

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Forward Cabin Divider
Figure 401B/TASK 25-26-41-991-001-A12 (SHEET 1)

R

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Forward Cabin Divider
Figure 401B/TASK 25-26-41-991-001-A22 (SHEET 2)

R

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**ON A/C ALL
TASK 25-26-41-400-001
Installation of the Forward Curtain Rail
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-73-22-400-001 Installation of the Attendant Indication Panel
(320RH,321RH,322RH)
Power
the External Power
25-26-41-400-013 Installation of the Curtains
**ON A/C 001-012, 014-099,
25-26-41-991-001 Fig. 401
**ON A/C 101-199,
25-26-41-991-001-B Fig. 401A
R **ON A/C 901-999,
25-26-41-991-001-A Fig. 401B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-26-41-860-050
42-00-861-001).
(2) Make sure that the FWD Curtains are removed (Ref. TASK 25-26-41-000-
013).
4. Procedure
_________
Subtask 25-26-41-210-065
**ON A/C 001-012, 014-099,
Subtask 25-26-41-420-075
B. Installation of curtain rail:

(Ref. Fig. 401/TASK 25-26-41-991-001)
(1) Install the fittings.
(a) Put the straps (16) and the washers (18) in position and install
the screws (17).
(b) Put the fittings (6), (12) and (13) in position and install the
screws (5), (11) and (14).
(c) Put the brackets (4) and (9) in position and install the screws
(3) and (10), but do not tighten.

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(2) Install the curtain rail.
(a) Put the brackets (4) in position in the curtain rail (1).
(b) Put the curtain rail (1) and (2) in position and install the
screw (15).
(c) Tighten the screws (3) and (10).
(d) Put the end cap (7) in position and install the screw (8).
R **ON A/C 101-199,
R Subtask 25-26-41-420-075-B
R B. Installation of the curtain rails:

R (Ref. Fig. 401A/TASK 25-26-41-991-001-B)
R (1) Install the brackets.
R (a) Put the straps (22) and the washers (24) in position and install
R the screws (23).
R (b) Put the brackets (15), (18) and the bracket (25) (if removed) in
R position and install the screws (14).
R (c) Put the bracket (8) in position and install the screws (9).
R (2) Install the curtain rail (1).
R (a) Put the fittings (16) and (20) in position.
R (b) Put the curtain rail (1) in position and install the screws (17).
R (3) Install the curtain rail (2).
R (a) Put the fitting (21) in position.
R (b) Put the curtain rail (2) in position.
R (c) Install the screw (19).
R (d) Install the washer (10) and the retaining ring (11).
R (e) Put the end caps (12) in position and install the screws (13).

R

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(4) Install the end panel (7).
(a) Install the end panel (7) on the holders (4) of the overhead
(b) Install the washer (6) and the screw (5).
(c) Close the door (3) of the overhead stowage compartment.
(d) Install the attendant indication panel 320RH1 (Ref. TASK 23-73-
22-400-001).
R **ON A/C 901-999,
Subtask 25-26-41-420-075-A
R B. Installation of the Curtain Rails:

(Ref. Fig. 401B/TASK 25-26-41-991-001-A)
(1) Install the brackets:
(a) Put the straps (28) and the washers (29) in position and install
the screws (30).
(b) Put the bracket (20) in position and install the screws (19).
(c) Put the bracket (26) and the washers (24) in position and install
the screws (23).
(d) Put the brackets (8) in position and install the screws (18).
(2) Install the curtain rail (2):
(a) Put the fittings (12) and (27) in position.
(b) Put the curtain rail (2) in position and install the screws (25).
(c) Install the washer (21) and the retaining ring (22).
(3) Install the curtain rail (1):
(a) Put the fittings (11) and (17) in position.
(b) Put the curtain rail (1) in position.

R

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R (c) Put the bracket (15) in position and, install the screws (13),
R (14) and (16).
(4) Install the end panels (7):
(a) Install the end panels (7) on the holders (4) of the overhead
(b) Install the washers (6) and the screws (5).
R (c) Put the end cap (10) in position and install the screw (9).
(d) Close the door (3) of the overhead stowage compartment.
(e) Install the attendant indication panel 320RH1 (Ref. TASK 23-73-
22-400-001).
**ON A/C ALL
5. Close-up
________
Subtask 25-26-41-410-060
A. Close Access
(1) Install the FWD Curtains (Ref. TASK 25-26-41-400-013)
items.
in the correct position and in a good condition.

(Ref. AMM 11-32-25 P.Block 001).
Subtask 25-26-41-862-051

(Ref. TASK 24-42-00-862-001).

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TASK 25-26-41-000-003
Removal of the Aft Curtain Rail
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-26-41-991-003 Fig. 402
R **ON A/C 101-199, 901-999,
25-26-41-991-003-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-26-41-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-26-41-010-075
B. Get Access
(1) Remove the AFT Curtains (Ref. TASK 25-26-41-000-013)

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4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-26-41-020-054
A. Removal of the curtain rail:

(Ref. Fig. 402/TASK 25-26-41-991-003)
(1) Remove the clip (8) and support the curtain rail (1).
(2) Lift the springs (4) and remove the curtain and curtain rail (1).
(3) Remove the fittings.
(a) Pull down and remove the cover (9).
(b) Remove the mounting seal (7) from the mounting rails.
(c) Loosen the screws (6), push the panel (5) up to release the hinge
from the mounting rail and remove the panel (5).
(d) Remove the screws (3) and the brackets (2).
(e) Remove the screw (11), the washer (10) and the strap (12).
R **ON A/C 101-199, 901-999,
Subtask 25-26-41-020-054-A
R A. Removal of the Curtain Rail(s):

(Ref. Fig. 402A/TASK 25-26-41-991-003-A)
R NOTE : The removal procedure for all the curtain rails is the same.
____
R (1) Remove the curtain rail(s) (1):
(a) Loosen the screws (2).
(b) Hold the curtain rail(s) (1) in position, remove the screws (2)
and the curtain rail(s) (1).
(2) Remove the fittings (3) from the curtain rail(s) (1).
(3) Remove the screws (5) and the brackets (4).

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Aft Utility-Area Divider
Figure 402/TASK 25-26-41-991-003

R

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Page 417
May 01/07

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Aft Utility-Area Divider
Figure 402A/TASK 25-26-41-991-003-A

R

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Page 418
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(4) Remove the screw(s) (7), the washer(s) (8) and the strap(s) (6).

R

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Page 419
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**ON A/C ALL
TASK 25-26-41-400-003
Installation of the Aft Curtain Rail
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-26-41-991-003 Fig. 402
R **ON A/C 101-199, 901-999,
25-26-41-991-003-A Fig. 402A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-26-41-860-051
42-00-861-001).
(2) Make sure that the AFT Curtains are removed (Ref. TASK 25-26-41-000-
013).
4. Procedure
_________
Subtask 25-26-41-210-066
**ON A/C 001-012, 014-099,
Subtask 25-26-41-420-053
B. Installation of the curtain rail:

(Ref. Fig. 402/TASK 25-26-41-991-003)
(1) Install the fittings.
(a) Put the strap (12) and the washer (10) in position and install
the screw (11).
(b) Put the brackets (2) in position and install the screws (3).
(c) Install the panel (5) to the mounting rails of the service
channel and tighten the screws (6).

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(d) Install the mounting seal (7), use the PULLEY ASSEMBLY - SEALING
CORD (98A25207503000).
NOTE : Make sure that the seal is not expanded.

____
(e) Install the cover (9) to the panel (5).
(2) Install the curtain rail.
(a) Lift the springs (4) and install the curtain and curtain rail (1)
to the brackets (2).
(b) Push the curtain rail (1) up and install the clip (8).
R **ON A/C 101-199, 901-999,
Subtask 25-26-41-420-053-A
R B. Installation of the Curtain Rail(s):

(Ref. Fig. 402A/TASK 25-26-41-991-003-A)
R NOTE : The installation procedure for all the curtain rail(s) is the
____
R same.
(1) Put the strap(s) (6) and the washer(s) (8) in position and install
the screw(s) (7).
(2) Put the brackets (4) in position and install the screws (5).
(3) Put the fittings (3) in position.
(4) Put the curtain rail(s) (1) in position and install the screws (2).
**ON A/C ALL
5. Close-up
________
Subtask 25-26-41-410-061
A. Close Access
(1) Install the AFT Curtains (Ref. TASK 25-26-41-400-013)
items.

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(Ref. AMM 11-32-25 P.Block 001).
Subtask 25-26-41-862-052

(Ref. TASK 24-42-00-862-001).

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TASK 25-26-41-000-013
Removal of the Curtains
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-26-41-991-016 Fig. 403
3. __________
Job Set-up
Subtask 25-26-41-861-055

(Ref. TASK 24-42-00-861-001).
Subtask 25-26-41-010-073
B. Get Access
(1) Get access to the cabin.
4. Procedure
_________
Subtask 25-26-41-020-076
A. Removal of the curtain(s)

(Ref. Fig. 403/TASK 25-26-41-991-016)
(1) Removal of the curtains from the curtain rails.
(a) Remove the screw(s) (3), the cover plate(s) (4) and the cover
clip(s) (6) (if installed).
(b) Release the end stop(s) (5).

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Curtains
Figure 403/TASK 25-26-41-991-016

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(c) Move the curtain (2) with the gliders (7) and the end stop(s) (5)
out of the curtain rail(s) (1).

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TASK 25-26-41-400-013
Installation of the Curtains
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-26-41-991-016 Fig. 403
3. __________
Job Set-up
Subtask 25-26-41-860-053
42-00-861-001).
4. Procedure
_________
Subtask 25-26-41-210-067

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Subtask 25-26-41-420-076
B. Installation of the curtain(s)

(Ref. Fig. 403/TASK 25-26-41-991-016)
(1) Install the curtain(s).
(a) Engage the gliders (7) with the curtain(s) (2) into the curtain
rail(s) (1).
(b) Install and lock the end stop(s) (5).
(c) Install the cover clip(s) (6) and the cover plate(s) (4) with the
screw(s) (3) ( if removed).
5. Close-up
________
Subtask 25-26-41-410-062
A. Close Access
items.

(Ref. AMM 11-32-25 P.Block 001).
Subtask 25-26-41-862-054

(Ref. TASK 24-42-00-862-001).

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PARTITIONS - REMOVAL/INSTALLATION
_________________________________
R **ON A/C 901-999,
TASK 25-26-42-000-001
Removal of a Partition
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-26-42-991-001 Fig. 401
R **ON A/C 902-999,
R 25-26-42-991-005-A Fig. 402
R **ON A/C 901-901,
25-26-42-991-005 Fig. 402A
R **ON A/C 901-999,
3. __________
Job Set-up
Subtask 25-26-42-861-050

(Ref. TASK 24-42-00-861-001).

R

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Subtask 25-26-42-010-050
B. Get Access
(2) Open the passenger/information units (PSIU) (Ref. TASK 25-25-11-000-

001) adjacent to the partition.
(3) Remove the curtain from the FWD curtain rail (Ref. TASK 25-26-41-000-
013), if necessary.
4. Procedure
_________
R (Ref. Fig. 401/TASK 25-26-42-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 402/TASK 25-26-42-991-005-A)
R **ON A/C 901-901,
R (Ref. Fig. 402A/TASK 25-26-42-991-005)
R **ON A/C 901-999,
Subtask 25-26-42-020-055
A. Removal of the Partition(s):
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR

_______
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(Ref. Fig. 401/TASK 25-26-42-991-001)
R NOTE : The removal procedure for the left and right partition is the
____
R same.
(1) Lift the carpet as far as necessary to get access to the screws (7).
(3) Push the upper attachment panel (6) down.

R

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Forward Utility-Area Partition
Figure 401/TASK 25-26-42-991-001

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Nov 01/07

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Class-Divider Partition
Figure 402/TASK 25-26-42-991-005-A

R

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Nov 01/07

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Class-Divider Partition
R Figure 402A/TASK 25-26-42-991-005

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(4) Remove the screws (2) and the washers (3) and push the brackets (5)
down over the tubes (4).
R (5) Lift the partition (1) until it is free of the stoppers (8) and the
R seat-track fittings (9) and remove it.
R (6) Record the position of the seat-track fittings (9) for the
R (7) Remove the stoppers (8) and the seat-track fittings (9) from the seat
R tracks.

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TASK 25-26-42-400-001
Installation of a Partition
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
25-26-41-000-001 Removal of the Forward Curtain Rail
25-26-42-991-001 Fig. 401
R **ON A/C 902-999,
R 25-26-42-991-005-A Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-901,
25-26-42-991-005 Fig. 402A
R **ON A/C 901-999,
3. __________
Job Set-up
Subtask 25-26-42-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the curtains are removed from the curtain rail
(Ref. TASK 25-26-41-000-001).
(3) Make sure that the passenger/information units (PSIU) are open
(Ref. TASK 25-25-11-000-001).
4. Procedure
_________
R (Ref. Fig. 401/TASK 25-26-42-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 402/TASK 25-26-42-991-005-A)
R **ON A/C 901-901,
R (Ref. Fig. 402A/TASK 25-26-42-991-005)

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R **ON A/C 901-999,
Subtask 25-26-42-210-055
A. Preparation for Installation.
Subtask 25-26-42-420-050
B. Installation of the Partition(s):

_______
(Ref. Fig. 401/TASK 25-26-42-991-001)
11-911-001).
R NOTE : The installation procedure for the left and right partition is
____
R the same.
R (2) Put the seat-track fittings (9) and the stoppers (8) in the seat
R tracks (10) as recorded during the removal procedure.
(3) Push the upper attachment panel (6) and the brackets (5) on the tubes
(4).
R (4) Put the partition (1) in position on the seat-track fittings (9) and
R the stoppers (8).
(5) Put the brackets (5) and the washers (3) in position and install the
screws (2).
(6) Make sure that the partition (1) is in a vertical position.
(8) Attach the carpet with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-065) to the partition (1).

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5. Close-up
________
Subtask 25-26-42-410-054
A. Close Access
(1) Install the curtain on the FWD curtain rail (Ref. TASK 25-26-41-400-
013), if removed.
(2) Close the passenger/information unit(s) (PSIU) (Ref. TASK 25-25-11-

400-001).
R (4) If necessary, install new placards (Ref. TASK 11-00-00-400-007) and

R (Ref. AMM 11-32-25 P.Block 001).
Subtask 25-26-42-862-050

(Ref. TASK 24-42-00-862-001).

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R **ON A/C 101-199, 901-999,
TASK 25-26-42-000-005
Removal of a Class-Divider Partition (Zone 230)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 101-199, 902-999,
25-26-42-991-005-A Fig. 402
**ON A/C 901-901,
25-26-42-991-005 Fig. 402A
R **ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 25-26-42-861-051

(Ref. TASK 24-42-00-861-001).

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R **ON A/C 101-199, 902-999,
Subtask 25-26-42-010-059-A
B. Get Access
(2) Remove the curtain from the center class divider, if necessary
(Ref. TASK 25-26-41-000-013).
**ON A/C 901-901,
Subtask 25-26-42-010-059
B. Get Access
(2) Open the passenger/information units (PSIU) (Ref. TASK 25-25-11-000-

001) adjacent to the partition.
(3) Remove the curtain from the center class divider (Ref. TASK 25-26-41-
000-013), if necessary.
R **ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-199, 902-999,
Subtask 25-26-42-020-056-A
A. Removal of the Partitions.

_______
(Ref. Fig. 402/TASK 25-26-42-991-005-A)
NOTE : The removal procedure for the left and right partition is the
____
same.

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(1) Remove the partition:
(a) Lift the carpet as far as necessary to get access to the screws
(6).
(b) Remove the screws (6).
(c) Hold the partition (1) in position.
(d) Lift the partition (1) until it is free of the seat-track

fittings (8) and the stoppers (7).
(e) Remove the partition (1) and the support tubes (5) out of the
panel (4).
(f) Record the position of the seat-track fittings (8) for the
(g) Remove the stoppers (7) and the seat-track fittings (8) from the
seat tracks.
**ON A/C 901-901,
Subtask 25-26-42-020-056
A. Removal of the Partitions

_______
(Ref. Fig. 402A/TASK 25-26-42-991-005)
NOTE : The procedure to remove the partitions (1) is the same.

____
(1) Remove the partitions:
(a) Remove the covers (10).
(b) Remove the nuts (4) and the washers (5).
(c) Hold the partitions (1) in position.
(d) Lift the partitions (1) until it is free of the lower supports
(7) and the stoppers (6) and remove the partitions (1) with the
support tubes (3) out of the panels (2).

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(2) Remove the lower supports:
(a) Pull the syntetic fiber cord (8) and remove the sealant from the
seat tracks (9).
(b) Remove the stoppers (6) and the lower support (7).

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R **ON A/C 101-199, 901-999,
TASK 25-26-42-400-005
Installation of a Class Divider Partition (Zone 230)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
Material No. 09-019 USA AMS 3267/3
LOW ADHESION CORROSION INHIBITING SEALANT
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 101-199, 902-999,
25-26-42-991-005-A Fig. 402
**ON A/C 901-901,
25-26-42-991-005 Fig. 402A
R **ON A/C 101-199, 901-999,
3. __________
Job Set-up
R **ON A/C 101-199, 902-999,
Subtask 25-26-42-860-051-A

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the curtain from the Center Class Divider is removed
(Ref. TASK 25-26-41-000-013).

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**ON A/C 901-901,
Subtask 25-26-42-860-051

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the passenger/information units (PSIU) are open
(Ref. TASK 25-25-11-000-001).
(3) Make sure that the curtain from the center class divider is removed
(Ref. TASK 25-26-41-000-013).
R **ON A/C 101-199, 901-999,
4. Procedure
_________
Subtask 25-26-42-210-057
R **ON A/C 101-199, 902-999,
Subtask 25-26-42-420-054-A
B. Installation of the Partitions:

_______
(Ref. Fig. 402/TASK 25-26-42-991-005-A)

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11-911-001).
NOTE : The installation procedure for the left and right partition is
____
the same.
(2) Install the partition:
(a) Put the seat track fittings (8) and the stoppers (7) in position
as recorded in the removal procedure.
(b) Put the partition (1) and the support tubes (5) in position in
the panel (4).
(c) Make sure that the partition (1) is in a vertical position.
(d) Install the screws (6).
(e) Attach the carpet with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-065) to the partition (1).
**ON A/C 901-901,
Subtask 25-26-42-420-054
B. Installation of the Partitions:

_______
(Ref. Fig. 402A/TASK 25-26-42-991-005)
11-911-001).
(2) Install the lower supports:
(a) Apply COMMON GREASE (Material No. 04-004) on the lower supports
(7) and the stoppers (6) and install them in the seat tracks (9).
(b) Put the cords (8) MISCELLANEOUS (Material No. 19-002) in position
in the seat tracks (9).
(c) Make a loop at one end of the cords (8).

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(d) Apply sealants to the seat tracks (9).
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE
_______
WORK AREA WHEN YOU USE SPECIAL MATERIALS.
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN
10 AND 15 MINUTES.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES
OF HEAT.

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A
MASK.
1
_ Apply SEALANTS (Material No. 09-019) in position in the seat
tracks (9) on a length of 25.4 mm (1.0000 in.).
(e) Push the loop into the sealant.
NOTE : Be careful that you do not cause damage to the electrical

____
equipment when you install the partition.
NOTE : The procedure to install the partitions (1) is the same.

____
(3) Installation of the Partition :
(a) Put the partition (1) with the tubes (3) in position in the
panels (2).
(b) Make sure that the partitions (1) are in a vertical position.
(c) Install the washers (5) and the nuts (4).
(d) Install the covers (10).

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R **ON A/C 101-199, 901-999,
5. Close-up
________
R **ON A/C 101-199, 902-999,
Subtask 25-26-42-410-056-A
A. Install the curtain on the Center Class Divider (Ref. TASK 25-26-41-400-
013).

(Ref. AMM 11-32-25 P.Block 001).
**ON A/C 901-901,
Subtask 25-26-42-410-056
A. Close Access
(1) If removed, install the curtain on the center class divider

(Ref. TASK 25-26-41-400-013).
(2) Close the passenger/information units (PSIU) (Ref. TASK 25-25-11-400-

001).
correct position and in a good condition.
(4) Install new placards (Ref. TASK 11-00-00-400-007) and (Ref. AMM 11-
32-25 P.Block 001), if necessary.
R **ON A/C 101-199, 901-999,
Subtask 25-26-42-862-051

(Ref. TASK 24-42-00-862-001).

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DIVIDER - CLASS - REMOVAL/INSTALLATION
______________________________________
TASK 25-26-43-000-004
Removal of the Center Class Divider
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-26-43-991-004 Fig. 401
3. __________
Job Set-up
Subtask 25-26-43-861-055

(Ref. TASK 24-42-00-861-001).
Subtask 25-26-43-010-066
B. Get Access
(1) Remove the curtain from the center class divider (Ref. TASK 25-26-41-
000-013).
(2) Make sure that the Overhead Stowage Doors are closed.

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4. Procedure
_________
Subtask 25-26-43-020-053
A. Remove the Movable Class Divider center part:

(Ref. Fig. 401/TASK 25-26-43-991-004)
(1) Make sure that the overhead stowage doors are closed.
(2) Remove the screws (5) and the stoppers (4) from the divider rail (6).
(3) Push the trigger (3) and pull the handle (2) down.
(4) Move the class divider (1) forward and remove it out of the rail (6).

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Center Class Divider
Figure 401/TASK 25-26-43-991-004

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TASK 25-26-43-400-004
Installation of the Center Class Divider
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-26-43-991-004 Fig. 401
3. __________
Job Set-up
Subtask 25-26-43-860-053

(Ref. TASK 24-42-00-861-001).
(5) Make sure the Overhead Stowage Doors are closed.

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4. Procedure
_________
Subtask 25-26-43-420-053
A. Install the Movable Class Divider center part:

(Ref. Fig. 401/TASK 25-26-43-991-004)
(1) Make sure that the handle (2) is in a vertical position.
(2) Put the class divider (1) into the rail (6) and move it to the last
position.
(3) Push the handle (2) up to lock the class divider (1).
(4) Put the stoppers (4) into the rail (6) and install the screws (5).
Subtask 25-26-43-210-051
B. Make sure that the placards CURTAIN MUST BE OPEN DURING TAKE OFF AND
LANDING are installed on each side of the center class divider.
5. Close-up
________
Subtask 25-26-43-410-067
A. Close Access
(1) Install the curtains on the center class divider (Ref. TASK 25-26-41-
400-013).
Subtask 25-26-43-862-053

(Ref. TASK 24-42-00-862-001).

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TASK 25-26-43-000-012
Removal of the MCD Rail System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-26-43-000-004 Removal of the Center Class Divider
25-26-43-991-014 Fig. 402
3. __________
Job Set-up
Subtask 25-26-43-861-058

(Ref. TASK 24-42-00-861-001)
Subtask 25-26-43-010-068
B. Get Access
(1) Remove the center class divider. (Ref. TASK 25-26-43-000-004)
4. Procedure
_________
Subtask 25-26-43-020-061
A. Remove the Rail System:

(Ref. Fig. 402/TASK 25-26-43-991-014)
(1) Open the door (3) of the overhead stowage compartment.
(2) Hold the rail (1) in position and remove the screws (5) and the
washers (4).
(3) Carefully remove the rail (1) and the shim plates (2).

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MCD-Center Rail
Figure 402/TASK 25-26-43-991-014

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TASK 25-26-43-400-012
Installation of the MCD Rail System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-26-43-400-004 Installation of the Center Class Divider
25-26-43-991-014 Fig. 402
3. __________
Job Set-up
Subtask 25-26-43-860-056

(Ref. TASK 24-42-00-861-001)

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4. Procedure
_________
Subtask 25-26-43-420-059
A. Install the Rail System:

(Ref. Fig. 402/TASK 25-26-43-991-014)
(1) Make sure that the door (3) of the overhead stowage compartment is
open.
(2) Put the rail (1) and the shim plates (2) in position and install the
washers (4) and the screws (5). Do not tighten them.
(3) Align the rail system, if necessary install another shim plate (2).
5. Close-up
________
Subtask 25-26-43-410-064
A. Close Access
(1) Install the center class divider (Ref. TASK 25-26-43-400-004).
Subtask 25-26-43-862-055

(Ref. TASK 24-42-00-862-001)

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________________________________________________________
ANCILLARY EQUIPMENT (INCLUDING DOOR AREA HEATING PANELS)
DESCRIPTION AND OPERATION
_________________________
1. General
_______
A. Stowages
There are different stowage devices for the ancillary equipment.

The stowage devices are installed at different locations in the cabin.
**ON A/C 101-199,
B. Door Area Heating System

The heated floor panels increase the temperature of the floor in some
areas to give more comfort to the crew and the passengers.
**ON A/C ALL
2. __________________
Component Location
**ON A/C 001-012, 014-099,
A. Stowages
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
6575MM STOWAGE LH 231 25-27-44
6576MM STOWAGE RH 232 25-27-44
------ EMERGENCY EQUIPMENT STOWAGES 260 25-27-15
R **ON A/C 101-199,
R A. Stowages
R (Ref. Fig. 001A)
R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R 6575MM STOWAGE LH 231 25-27-44
R ------ EMERGENCY EQUIPMENT STOWAGE 261 25-27-15

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Page 1
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IAC
Stowages - Component Location
Figure 001

R

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Page 2
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IAC
R Stowages - Component Location
R Figure 001A

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R **ON A/C 901-999,
A. Stowages
(Ref. Fig. 001B)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
6578MM STOWAGE RH 262 25-27-44
6577MM STOWAGE LH 261 25-27-44
**ON A/C 101-199,
B. Heated Floor Panels

(Ref. Fig. 002)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
4DS CONTROL UNIT-DOOR AREA HEATING 132 132JW 25-27-34
14DS CONTROL UNIT-DOOR AREA HEATING 152 152FW 25-27-34
5DS FLOOR PANEL-HEATED, DOOR AREA 241 25-27-51
**ON A/C ALL
3. __________________
System Description
A. Stowages
The stowage basic structure is made from sandwich panels. The sandwich
panels are covered with Glassfibre Reinforced Plastic (GFRP) plates.
Extrusions are bonded and/or riveted to the panels. Bonded edge profiles,
stainless-steel kick strips and rub strips are installed to protect the
stowages where applicable. The stowages are attached to the seat tracks
with fittings and to the aircraft structure with tie-rods.

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Page 4
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Stowages - Component Location
Figure 001B

R

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R Heated Floor Panel System - Emergency Exits - Component Location

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R Heated Floor Panel System - Emergency Exits - Component Location

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**ON A/C 101-199,
B. Heated Floor Panel System

(Ref. Fig. 003)
(1) General
The heated floor panels increase the temperature in areas of the
cabin which are much colder than other areas in the cabin.
(2) System Architecture

The heated floor panel system has:
- Heated floor panels
- Control units.
(3) Description
The heated floor panel system operates when:
- The circuit brakers of the system are closed.
- The galley supply system operates (Ref. 24-56-00).
The heated floor panels:
- Have sensors which measure constantly the temperature of the
panels.
- Are connected to the control units.
- Give data of the measured temperature to the control units.
The control units:
- Supplies electrical power to the heated floor panels if the
temperature is less than a given temperature.
- Removes the electrical power supply from the heated floor panels if
the temperature is more than a given temperature.
4. ____________
Power Supply
A. Heated Floor Panel System

The heated floor panels are supplied with 115 VAC from the busbars 212XP
and 214XP through the circuit breakers:
- 1DS
- 11DS
5. Interface
_________
A. The heated floor panel system has an interface with the galley supply
(Ref. 24-56-00).
The control unit(s) of the heated floor panel system are supplied with a
discrete 28 VDC signal from a contactor of the galley supply system.
The signal lets the control unit operate to supply the connected heated
floor panel(s) with electrical power.

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Heated Floor Panel System - Schematic (Typical)
Figure 003

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R
IAC
When the galley supply system is not operating or in shed mode, the
contactor de-energizes and cuts-off the 28 VDC signal to the control
unit.
The control unit removes the power supply from the heated floor panel(s).
6. _____________________
A. Heated Floor Panel
(1) General
The heated floor panel is made of composite material. It has heating
element(s) to heat the surface of the panel.
(2) Components
The heated floor panel has:
- A heating foil which is protected with an aluminium outer cover
plate
- Insulation material to keep the temperature of the heating foil
- Drain holes to drain fluid
- A sensor to measure the temperature of the heating foil
- One overtemperature thermostat
- One self-locking overtemperature thermostat.
(3) Operation
If a control unit has a malfunction and supplies constant power to a
heated floor panel, the overtemperature thermostat operates.
The overtemperature thermostat operates at approximately 35 deg.C
(95.00 deg.F) and 65 deg.C (149.00 deg.F).
If the heated floor panel temperature increases more than 80 deg.C
(176.00 deg.F) the self-locking overtemperature thermostat will stop
the power supply to the heated floor panel.
B. Control Unit
(1) General
The control unit controls and monitors the heated floor panel(s).
(2) Components
The control unit has:
- Circuit breaker(s) and/or fuse(s)
The circuit breaker(s) and/or fuse(s) protect(s) the power supply
to the heated floor panel(s).
- Test pushbutton(s)
When you push the test pushbutton(s), you start a BITE test of the
control unit.
- Indicator(s)
The indicator(s) come(s) on when the BITE test is satisfactory.

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(3) Interface
The control unit has a discrete 28 VDC interface with:
- The galley supply (Ref. 24-56-00).
(4) Operation
The control unit supplies electrical power to the heated floor
panel(s):
- When a sensor of a heated floor panel senses a temperature less
than 29 deg.C (84.20 deg.F).
The control unit removes the power supply from the heated floor
panel(s):
- When a sensor of a heated floor panel senses a temperature more
than 32 deg.C (89.60 deg.F).
7. ________________________________
(1) General
The heated floor panel system operates automatically when:
- The galley supply system operates.
- The circuit breaker(s) of the heated floor panel system are closed.
(2) Operation
The operation of the system depends on the environmental temperature.
The heated floor panels operate automatically when the sensors of the
panel sense a temperature which is much colder than the temperature
in the cabin.
8. _________
BITE Test
(1) General
Each control unit has a BITE. The BITE starts and operates when you
push and hold the test button on the control unit.
(2) Tests
The self- test does a check of:
- The internal logic of the control unit.
- The connected heated floor panel temperature sensor(s) and heating
element(s).

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(3) Indications
If the test is ok:
- The test indicators come on.
If there is a failure:
- One or all test indicators do not come on.

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ANCILLARY EQUIPMENT (INCLUDING DOOR AREA HEATING PANELS) - ADJUSTMENT/TEST
__________________________________________________________________________
TASK 25-27-00-740-001
Bite Test of the Heated Floor Panel System.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
FOR FIN 4DS
FOR FIN 14DS
3. __________
Job Set-up
Subtask 25-27-00-861-051

(Ref. TASK 24-41-00-861-002).

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Subtask 25-27-00-010-050
B. Get Access
(1) FOR 4DS
(a) Open the FWD cargo compartment door (Ref. TASK 52-30-00-860-001).
(b) Set the CARGO COMPT light switch 6LU to ON.
(c) Remove the sidewall lining 132JW.
(2) FOR 14DS
(a) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(c) Remove the sidewall lining 152FW.
Subtask 25-27-00-865-052
C. Make sure that this(these) circuit breaker(s) is(are) closed:

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2000VU DOOR AREA HEAT/FWD 1DS A08
2001VU DOOR AREA HEAT/AFT 11DS F05
Subtask 25-27-00-865-056
D. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28

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4. Procedure
_________
Subtask 25-27-00-740-050
A. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the related control unit: On the related control unit:

- Push and hold the pushbutton - The indicators come on.
HEATER TEST.
2. Release the pushbutton HEATER The indicators go off.

TEST.
5. Close-up
________
Subtask 25-27-00-410-050
A. Close Access
(1) Put all CB and switches to the initial configuration.
items.
(3) FOR 4DS
(a) Install the sidewall lining 132JW.
(b) Set the CARGO COMPT light switch 6LU to OFF.
(c) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-
002).
(4) FOR 14DS
(a) Install the sidewall lining 152FW.
(c) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-
002).

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Subtask 25-27-00-862-051

(Ref. TASK 24-41-00-862-002).

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TASK 25-27-00-710-002
Operational Check of the Floor Panel Heating System by using the Test Button on
each Control Unit.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
FOR FIN 4DS
FOR FIN 14DS
3. __________
Job Set-up
Subtask 25-27-00-861-052

(Ref. TASK 24-41-00-861-002).
Subtask 25-27-00-865-055

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-27-00-865-057
C. Make sure that this(these) circuit breaker(s) is(are) closed:
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-27-00-010-051
D. Get Access
(1) FOR 4DS
(c) Remove the sidewall lining 132JW.
(2) FOR 14DS
(c) Remove the sidewall lining 152FW.

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4. Procedure
_________
Subtask 25-27-00-710-051
A. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the related control unit: On the related control unit:

- Push and hold the pushbutton - The indicators come on.
HEATER TEST.
2. Release the pushbutton HEATER The indicators go off.

TEST.
5. Close-up
________
Subtask 25-27-00-410-051
A. Close Access
(1) Put all CB and switches to the initial configuration.
items.
(3) FOR 4DS
(a) Install the sidewall lining 132JW.
002).
(4) FOR 14DS
(a) Install the sidewall lining 152FW.
002).

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Subtask 25-27-00-862-052

(Ref. TASK 24-41-00-862-002).

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STOWAGE - EMERGENCY EQUIPMENT L AND R - REMOVAL/INSTALLATION
____________________________________________________________
TASK 25-27-15-000-001
Removal of an Emergency Equipment Stowage
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-27-15-991-003 Fig. 401
3. __________
Job Set-up
Subtask 25-27-15-861-050

(Ref. TASK 24-41-00-861-002).
Subtask 25-27-15-010-054
B. Get Access
(2) Remove the emergency equipment from the emergency equipment stowage.

R

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-27-15-991-003)
Subtask 25-27-15-020-056
A. Remove the emergency equipment stowage.
(2) Carefully remove the emergency equipment stowage (1).

R

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Emergency Equipment Stowage
Figure 401/TASK 25-27-15-991-003

R

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TASK 25-27-15-400-001
Installation of an Emergency Equipment Stowage
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-27-15-991-003 Fig. 401
3. __________
Job Set-up
Subtask 25-27-15-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the equipment is removed from the emergency equipment
stowage.
(3) Make sure that the aircraft is in the same configuration as for the
removal task.

R

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-27-15-991-003)
Subtask 25-27-15-420-054
A. Install the emergency equipment stowage.
(3) Carefully put the emergency equipment stowage (1) in position.
5. Close-up
________
Subtask 25-27-15-410-051
A. Close Access
items.
(2) Install the emergency equipment in the emergency stowage .
NOTE : Make sure that the emergency equipment is complete.

____
Subtask 25-27-15-862-050

(Ref. TASK 24-41-00-862-002).

R

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CONTROL UNIT - DOOR AREA HEATING (4DS,14DS) - REMOVAL/INSTALLATION
__________________________________________________________________
TASK 25-27-34-000-001
Removal of the Control Unit 4DS, 14DS
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-27-34-991-001 Fig. 401
FOR FIN 4DS
Compartment
FOR FIN 14DS

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3. __________
Job Set-up
Subtask 25-27-34-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-27-34-010-050
B. Get Access
(1) Put the access platform in position adjacent to the FWD or AFT cargo
compartment door as required.
(2) FOR 4DS
(b) Set the FWD CARGO COMPT light switch 6LU to ON.
(c) Remove the sidewall panel 132JW (Ref. TASK 25-54-12-000-003).
(3) FOR 14DS
(b) Set the AFT CARGO COMPT light switch 8LU to ON.
(c) Remove the sidewall panel 152FW (Ref. TASK 25-55-12-000-003).
R Subtask 25-27-34-865-050
R C. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 122VU ELEC/GALLEY/CNTOR 7MC S28
R 2000VU DR AREA HTG PANELS-DR2-HTR 1DS A08
R 2000VU DR AREA HTG PANELS-DR2-CTL 3DS A06
R 2001VU DOOR AREA HTG PNL-DOOR3-HTR 11DS F05
R 2001VU DR AREA HTG PNLS-DOOR 3-CTL 13DS F03

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4. Procedure
_________
Subtask 25-27-34-020-050
A. Removal of the Control Unit 4DS, 14DS

(Ref. Fig. 401/TASK 25-27-34-991-001)
(1) Release the spring latches (2) and disconnect the electrical
connector (1).
(3) FOR 4DS
(a) Push the locking catch (10) and carefully slide the control unit
(9) out from the adaptor assembly (8).
(4) FOR 14DS
(a) Support the control unit (4) and remove the screws (6), the
washers (7) and the brackets (5).
R (b) Remove the control unit (4) from the support structure (3).

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Control Unit 4DS, 14DS
Figure 401/TASK 25-27-34-991-001

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TASK 25-27-34-400-001
Installation of the Control Unit 4DS, 14DS
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-27-00-740-001 Bite Test of the Heated Floor Panel System.
25-27-34-991-001 Fig. 401
FOR FIN 4DS
Compartment
Compartment
FOR FIN 14DS

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 25-27-34-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the access platform is in position adjacent to the FWD
or AFT cargo compartment doors as required.
(3) FOR 4DS
(a) Make sure that the FWD cargo compartment door is open (Ref. TASK
52-30-00-860-001).
(b) Make sure that the FWD CARGO COMPT light switch 6LU is set to ON.
(4) FOR 14DS
(a) Make sure that the AFT cargo compartment door is open (Ref. TASK
52-30-00-860-001).
(b) Make sure that the AFT CARGO COMPT light switch 8LU is set to ON.
Subtask 25-27-34-010-052
(1) FOR 4DS
(a) Make sure that the sidewall panel 132JW is removed (Ref. TASK 25-
54-12-000-003).
(2) FOR 14DS
(a) Make sure that the sidewall panel 152FW is removed (Ref. TASK 25-
55-12-000-003).

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R Subtask 25-27-34-865-051
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 122VU ELEC/GALLEY/CNTOR 7MC S28
4. Procedure
_________
Subtask 25-27-34-420-050
A. Installation of the Control Unit 4DS, 14DS

(Ref. Fig. 401/TASK 25-27-34-991-001)
(4) FOR 4DS
(a) Carefully slide the control unit (9) on the adapter assembly (8).
NOTE : Make sure that the locking catch (10) holds the control
____
unit (9) in position.
(5) FOR 14DS
(a) Install the control unit (4) with the brackets (5), the washers
(7) and the screws (6) on the support structure (3).
condition.

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(9) Safety the electrical connector (1) with the spring latches (2).
R Subtask 25-27-34-865-052
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 7MC, 1DS, 3DS, 11DS, 13DS
Subtask 25-27-34-740-050
C. Do the BITE test of the heated floor panel system (Ref. TASK 25-27-00-
740-001).
5. Close-up
________
Subtask 25-27-34-410-050
A. Close Access
items.
(2) FOR 4DS
(a) Install the sidewall panel 132JW (Ref. TASK 25-54-12-400-003).
(b) Set the FWD CARGO COMPT light switch 6LU to OFF.
002).
(3) FOR 14DS
(a) Install the sidewall panel 152FW (Ref. TASK 25-55-12-400-003).
(b) Set the AFT CARGO COMPT light switch 8LU to OFF.
002).
Subtask 25-27-34-862-050

(Ref. TASK 24-42-00-862-001).

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STOWAGE - REMOVAL/INSTALLATION
______________________________
R **ON A/C 001-012, 014-099,
TASK 25-27-44-000-002
Removal of a Stowage FWD LH (Zone 231)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific removal/insertion tool M15.570-20
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-27-44-991-001-A Fig. 401
3. __________
Job Set-up
Subtask 25-27-44-861-056-A

(Ref. TASK 24-42-00-861-001).

R

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Subtask 25-27-44-860-070
(1) In the cockpit:
(a) On the panel 25VU, make sure that the switch EMER EXIT LT 4WL is
(3) Put a WARNING NOTICE on the panels 25VU and 120RH, to tell persons
Subtask 25-27-44-010-058
C. Get Access
(1) Remove and identify the equipment which is kept in the stowage.
R (2) Remove the forward curtain and curtain rail (Ref. TASK 25-26-41-000-
R 001), if necessary.
R
Subtask 25-27-44-865-113
D. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-27-44-020-058
A. Removal of the Stowage 6575MM

_______
(Ref. Fig. 401/TASK 25-27-44-991-001-A)

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(2) Release the support tubes:
(a) Unlock the pin (6) at the top position.
(b) Push the support tubes (5) down and lock the pin (6) in the
bottom position.
(3) Carefully lower the window (3).
(4) Remove the screws (16) and the covers (17).
(5) Remove the screws (20), the the fitting-plates (21) and the spacers
(39).
(6) Record the quantity and the position of the spacers (39).
(8) Remove the floor-fittings (22) and the spacers (23).
(10) Carfully move the stowage (1) a short distance inboard until you can
get access to the electrical connectors (11).
(11) Disconnect the electrical connectors:
_______
DISCONNECT THEM.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL
(a) Disconnect the electrical connectors (11), use the

removal/insertion tool M15.570-20.
(12) Carefully lift the stowage (1) and remove it.
(13) Record the position of the seat-track fittings (25).
(14) Pull the synthetic fibre-cords (33) and remove the sealant from the
seat tracks (26).
(15) Remove the stoppers (24) and the seat-track fittings (25) from the
seat tracks (26).

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R
IAC
Stowage

R

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Stowage

R

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TASK 25-27-44-400-002
Installation of a Stowage FWD LH (Zone 231)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific removal/insertion tool M15.570-20

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
33-51-00-710-002 Operational Test of Emergency Escape-Path
Marking-Lights
R AMM 11-32-25 P.Block 001 INTERIOR PLACARDS
25-27-44-991-001-A Fig. 401
3. __________
Job Set-up
Subtask 25-27-44-860-053

(Ref. TASK 24-42-00-861-001).
(2) In the cockpit:
(a) On the panel 25VU, make sure that the switch EMER EXIT LT 4WL is
(4) Make sure that a WARNING NOTICE is in position, to tell persons not
to operate the switches 4WL and LIGHT EMER.
(5) Make sure that the stowage is empty.

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Subtask 25-27-44-865-114
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R Subtask 25-27-44-210-070-A
R (1) Clean the seat tracks and/or the floor panels:
R WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
R AREA WHEN YOU USE SPECIAL MATERIALS.
R IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
R MOUTH OR IN YOUR EYES :
R -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
R AND 15 MINUTES.
R -GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
R DO NOT BREATHE THE FUMES FROM THE MATERIAL.
R DO NOT SMOKE WHEN YOU USE THE MATERIAL.
R DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
R HEAT.
R THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
R FLAMMABLE AND SKIN IRRITANTS.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE

_______
R THIS/THESE MATERIAL/S.
R USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
R (a) Clean the seat tracks and/or the floor-panels with CLEANING
R AGENTS (Material No. 11-003) a lint-free cotton cloth
R MISCELLANEOUS (Material No. 19-003) and a SCRAPER - NON METALLIC.

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Subtask 25-27-44-420-058
B. Installation of the Stowage 6575MM

_______
(Ref. Fig. 401/TASK 25-27-44-991-001-A)
(1) Unless specified, TORQUE all nuts, bolts and screws

(Ref. TASK 20-21-11-911-001).
(2) Apply COMMON GREASE (Material No. 04-004) on the seat-track fittings
(25) and the stoppers (24), and put them in the seat tracks (26) as
(3) Seal the seat tracks:

_______
(a) Cut the synthetic fibre-cords (33) MISCELLANEOUS (Material No.

19-002) to the required length.
NOTE : The cords (33) must be 50 mm (2 in.) longer than the area
____
that you will seal.
(b) Put the cords (33) in the seat tracks (26).
(c) Make a loop at one end of each of the cords (33).
NOTE : This step is to make the next removal procedure easier.

____
(d) Apply SEALANTS (Material No. 09-019) in the seat tracks (26) for
a length of 30 mm (1.2 in.).
(e) Push the loops into the sealant.
(4) Carefully put the stowage (1) near to the installation position to
connect the electrical connectors (11).

R

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(5) Connect the electrical connectors:
_______
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL
correct condition.
(c) Connect the electrical connectors (11), use the removal/insertion

tool M15.570-20.
(6) Carefully put the stowage (1) in position.
(7) Put the spacers (23) in position as recorded in the removal

procedure.
(8) Put the floor-fittings (22) in position, and install the washers (19)
and the bolts (18).

procedure.
(10) Put the fitting plate (21) in position and install the screws (20).
(11) Put the covers (17) in position and install the screws (16).
(12) Carefully lift and hold the window (3).
(13) Engage the support tubes:
(a) Unlock the pin (6) at the bottom position.
(b) Push the support tubes (5) up and lock the pin (6) in the top
position.
(c) Make sure that the support tubes (5) are engaged in the correct
position.

(Ref. AMM 11-32-25 P.Block 001).

R

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Subtask 25-27-44-942-056
C. Remove the warning notices from the panels 25VU and 120RH.
Subtask 25-27-44-865-115
breaker(s):
1WL, 2WL.
Subtask 25-27-44-710-071
E. Do these Tests
(1) Do the operational test of the emergency escape-path marking-lights.

(Ref. TASK 33-51-00-710-002).
(2) Do a test of the stowage catches and latch-assemblies for

satisfactory function.
(3) Do a test of the stowage door(s) and door-hinges for free movement.
5. Close-up
________
Subtask 25-27-44-410-055
A. Close Access
(1) Install the equipment in the stowage as identified in the removal

procedure.
items.
(3) Make sure that the stowage door(s) is(are) closed and locked.
Subtask 25-27-44-862-055-A

(Ref. TASK 24-42-00-862-001).

R

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TASK 25-27-44-000-003
Removal of a Stowage FWD RH (Zone 232)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
3. __________
Job Set-up
Subtask 25-27-44-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 25-27-44-010-052-A
B. Get Access
(2) Remove the forward curtain and curtain rail

(Ref. TASK 25-26-41-000-001).
(3) Remove the ceiling panels 232AC and 231BC

(Ref. TASK 25-23-41-000-001).
(4) Remove the lower sidewall panel 232DW

(Ref. TASK 25-23-44-000-001).

R

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(5) Remove the upper sidewall panel 232EW
(Ref. TASK 25-23-43-000-001).
(6) Remove the cove light panel 232FW

(Ref. TASK 25-23-48-000-001).
4. Procedure
_________
Subtask 25-27-44-020-053-A
A. Removal of the Stowage 6576MM

_______
(1) Open the doors (4).
(2) Remove the screws (9) and release the support (8).
(3) Remove the screws (10) and the cover (7) to get access to the tie-rod
(37).
(4) Remove the tie-rod:
(a) Remove the bolt (34), the washer (35) and the nut (36).
(b) Remove the quick-release pin (38) and the tie-rod (37).
(5) Remove the nuts (15), the washers (14) and (13), and disconnect the
bonding straps (12).
(6) Remove the screws (16) and the covers (17).
(7) Remove the screws (20), the fitting-plates (21) and the spacers (39).
(9) Remove the bolts (18) and (27), and the washers (19).
(10) Remove the floor-fittings (22) and (28), and the spacers (23).

R

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(14) Pull the synthetic fibre-cords (33) and remove the sealant from the
seat tracks (26).
seat tracks (26).
(16) Remove the stoppers (29), the packings (30) and the bushes (31) from
the floor-panels (32).
(17) Discard the packings (30).

R

EFF :

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TASK 25-27-44-400-003
Installation of a Stowage FWD RH (Zone 232)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30 packings 25-27-09 05F-060
D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

20-11-11-911-001 WIRELOCKING
Power
the External Power
Panels)
25-26-41-400-001 Installation of the Forward Curtain Rail
25-27-44-991-001-A Fig. 401

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3. __________
Job Set-up
Subtask 25-27-44-860-054-A

(Ref. TASK 24-42-00-861-001).
(3) Make sure that the forward curtain and curtain rail are removed
(Ref. TASK 25-26-41-000-001).
(4) Make sure that the ceiling panels 232AC and 231BC are removed
(Ref. TASK 25-23-41-000-001).
(5) Make sure that the lower sidewall-panel 232DW is removed

(Ref. TASK 25-23-44-000-001).
(6) Make sure that the upper sidewall-panel 232EW is removed

(Ref. TASK 25-23-43-000-001).
(7) Make sure that the cove light-panel 232FW is removed

(Ref. TASK 25-23-48-000-001).
4. Procedure
_________
Subtask 25-27-44-210-056
R (1) Clean the seat tracks and/or the floor panels:
_______
R AND 15 MINUTES.
R HEAT.

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_______
R (a) Clean the seat tracks and/or the floor-panels with CLEANING
R AGENTS (Material No. 11-003) a lint-free cotton cloth
R MISCELLANEOUS (Material No. 19-003) and a SCRAPER - NON METALLIC.
Subtask 25-27-44-420-051-A
B. Installation of the Stowage 6576MM

_______
(Ref. Fig. 401/TASK 25-27-44-991-001-A)

(Ref. TASK 20-21-11-911-001).
(2) Apply COMMON GREASE (Material No. 04-004) to the bushes (31), the new
packings (30) and the stoppers (29), and put them in the floor panels
(32).
(3) Apply COMMON GREASE (Material No. 04-004) to the seat-track fittings
(25) and the stoppers (24), and put them in the seat tracks (26) as
(4) Seal the seat tracks:

_______
(a) Cut the synthetic fibre-cords (33) MISCELLANEOUS (Material No.

19-002) to the necessary length.
NOTE : The cords (33) must be 50 mm (2 in.) longer than the area
____
that you will seal.

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(b) Put the cords (33) the seat tracks (26).
(c) Make a loop at one end of each of the cords (33).

____
(d) Apply SEALANTS (Material No. 09-019) to the seat tracks (26) for
a length of 30 mm (1.2 in.).
(e) Push the loops into the sealant.
(6) Put the spacers (23) in position as identified in the removal

procedure.
(7) Put the floor-fittings (22) and (28) in position, install the washers
(19) and the bolts (18) and (27).

procedure.
(9) Put the fitting-plates (21) in position and install the screws (20).
(10) Put the covers (17) in position and install the screws (16).
(11) Connect the bonding straps:
(a) Put the bonding straps (12) in position and install the washers
(13) and (14), and the nuts (15) (Ref. TASK 20-28-00-912-004).
(12) Install the tie-rod:
(a) Apply COMMON GREASE (Material No. 04-004) to the quick

release-pin (38).
(b) Put the tie-rod (37) in position and install the quick-release
pin (38).
(c) Install the bolt (34), the washer (35) and the nut (36).
(d) If necessary adjust the tie-rod:
1
_ Cut, remove and discard the lock-wire from the lock-nuts on
the tie-rod (37).
2
_ Loosen the lock-nuts.

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R
IAC
3
_ Turn the tie-rod (37) clockwise or counterclockwise until the
quick-release pin (38) can easily be installed.
4
_ Make sure that the eye-ends of the tie-rod (37) are in safety.
NOTE : If you cannot push a needle or equivalent through the

____
inspection hole, the eye-ends are in safety.
5
_ Tighten the lock-nuts.
6
_ Safety the lock-nuts with MISCELLANEOUS (Material No. 19-010)
(Ref. TASK 20-11-11-911-001).
(13) Put the cover (7) in position and install the screws (10).
(14) Put the support (8) in position and install the screws (9).

(Ref. AMM 11-32-25 P.Block 001).
(17) Close the doors (4).
Subtask 25-27-44-710-073
C. Do these Tests

5. Close-up
________
Subtask 25-27-44-410-051-A
A. Close Access
(1) Install the ceiling panels 232AC and 231BC

(Ref. TASK 25-23-41-400-001).
(2) Install the lower sidewall-panel 232DW

(Ref. TASK 25-23-44-400-001).

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R
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(3) Install the upper sidewall-panel 232EW
(Ref. TASK 25-23-43-400-001).
(4) Install the cove light-panel 232FW

(Ref. TASK 25-23-48-400-001).
(5) Install the forward curtain and curtain rail

(Ref. TASK 25-26-41-400-001).

procedure.
items.
(8) Make sure that the stowage doors are closed and locked.
Subtask 25-27-44-862-051

(Ref. TASK 24-42-00-862-001).

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R
IAC
**ON A/C 901-901,
TASK 25-27-44-000-007
Removal of a Stowage AFT RH (Zone 262)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R 25-27-44-991-027-A Fig. 402
3. __________
Job Set-up
Subtask 25-27-44-861-060

(Ref. TASK 24-42-00-861-001).
Subtask 25-27-44-010-071
B. Get Access
(2) Remove the seat-row forward of the stowage

(Ref. TASK 25-21-41-000-001).

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4. Procedure
_________
Subtask 25-27-44-020-060
A. Removal of the Stowage:

_______
R (Ref. Fig. 402/TASK 25-27-44-991-027-A)
(1) Open the doors (2) and (3).
(2) Remove the screws (7) and the upper attachments (6).
(3) Remove the screws (4) and the cover (5).
(4) Remove the caps (8).
(5) Remove the nuts (9), the inner eccentric-bushes (10) and the outer
eccentric-bushes (11).
(6) Remove the threaded bushes (12).
seat tracks (15).

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R Stowage
R Figure 402/TASK 25-27-44-991-027-A

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TASK 25-27-44-400-007
Installation of a Stowage AFT RH (Zone 262)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-27-44-991-027-A Fig. 402
3. __________
Job Set-up
Subtask 25-27-44-860-057

(Ref. TASK 24-42-00-861-001).
(3) Make sure that the seat-row forward of the stowage is removed
(Ref. TASK 25-21-41-000-001).

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4. Procedure
_________
Subtask 25-27-44-210-061
A. Preparation for Installation.
Subtask 25-27-44-420-060
B. Installation of the Stowage:

_______
R (Ref. Fig. 402/TASK 25-27-44-991-027-A)

(Ref. TASK 20-21-11-911-001).
(2) Put the seat-track fittings (14) and the stoppers (13) in the seat
tracks (15) as recorded in the removal procedure.
(4) Install the threaded bushes (12).
(5) Turn the threaded bushes (12) clockwise or counterclockwise to adjust

the vertical position of the stowage (1).
(6) Put the outer eccentric-bushes (11) and the inner eccentric-bushes
(10) in position.
(7) Turn the eccentric bushes (10) and (11) clockwise or counterclockwise
to adjust the horizontal position of the stowage (1).
(8) Install the nuts (9) and the caps (8).
(9) Put the cover (5) in position and install the screws (4).
(10) Put the upper attachments (6) in position and install the screws (7).

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R (11) Make sure that all placards of the retained/new components are in the
R correct position and in good condition.

(Ref. AMM 11-32-25 P.Block 001).
(13) Close the doors (2) and (3).
Subtask 25-27-44-710-076
C. Do these Tests

5. Close-up
________
Subtask 25-27-44-410-066
A. Close Access
(1) Install the seat-row forward of the stowage

(Ref. TASK 25-21-41-400-001).

procedure.
items.
(4) Make sure that the stowage door(s) is(are) closed and locked.
(5) Make sure that the stowage drawer(s) is(are) closed and locked.
Subtask 25-27-44-862-059

(Ref. TASK 24-42-00-862-001).

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DOG HOUSE - REMOVAL/INSTALLATION
________________________________
TASK 25-27-46-000-001
Removal of a Doghouse
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
3. __________
Job Set-up
Subtask 25-27-46-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-27-46-010-052-A
B. Get Access
(1) Record and remove the equipment which is kept in the doghouse.
(2) Remove the seat-row forward of the doghouse if necessary (Ref. TASK
25-21-41-000-001).
4. Procedure
_________

R

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TASK 25-27-46-400-001
Installation of a Doghouse
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-27-46-860-050-A

(Ref. TASK 24-42-00-861-001)
(2) Make sure that the doghouse is empty.
(3) Make sure that the seat-row forward of the doghouse is removed
(Ref. TASK 25-21-41-000-001)

R

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4. Procedure
_________
Subtask 25-27-46-210-053
5. Close-up
________
Subtask 25-27-46-410-051-A
A. Close Access
(1) Install the seatrow forward of the doghouse (Ref. TASK 25-21-41-400-
001).
(2) Install the equipment in the doghouse, as identified during the

removal procedure.
items.

(Ref. AMM 11-32-25 P.Block 001).
Subtask 25-27-46-862-050-A

(Ref. TASK 24-42-00-862-001)

R

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FLOOR PANEL - HEATED, DOOR AREA (5DS,6DS,15DS,16DS) - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-27-51-000-001
Removal of the Heated Floor Panel 5DS (6DS), 15DS (16DS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside
25-27-51-991-001 Fig. 401
FOR FIN 5DS, 6DS
25-23-47-000-004 Removal of the Door Frame Linings of the LH FWD
Emergency Exit Door, zone 231
25-23-47-000-009 Removal of the Door Frame Linings of the RH FWD
FOR FIN 15DS, 16DS
53-32-12-000-002 Removal of the Cabin Floor Panels
3. __________
Job Set-up
Subtask 25-27-51-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 25-27-51-010-050
B. Get Access
(1) Put the access platform in position adjacent to the emergency exit.
(2) Open the emergency exit door from the outside (Ref. TASK 52-22-00-
010-002).
(3) FOR 5DS, 6DS
(a) Remove the door frame linings 231GX, 231KX (Ref. TASK 25-23-47-
000-004) or 232GX, 232KX (Ref. TASK 25-23-47-000-009) as
required.
(4) FOR 15DS, 16DS
(a) Remove the floor panel 251DG or 252DG as required (Ref. TASK 53-
32-12-000-002).
R Subtask 25-27-51-865-050
R C. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
4. Procedure
_________
Subtask 25-27-51-020-050
A. Removal of the heated floor panel 5DS (6DS), 15DS (16DS)

(Ref. Fig. 401/TASK 25-27-51-991-001)
(1) Remove the inner cover plate screws (1).
(2) Remove the inner cover plate (13).
(3) Pull the cord (10) up to remove the sealant from between the heated
floor panel (4) and the floor.
(4) Remove the sealant from around the outer cover plate (3) with a

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Heated Floor Panel 5DS (6DS), 15DS (16DS)
Figure 401/TASK 25-27-51-991-001

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(5) Remove the outer cover plate screws (1) and (2).
(6) Remove the outer cover plate (3).
(7) FOR 5DS, 6DS
(a) Carefully lift up and support the heated floor panel (4) to get
access to the electrical connections installed on the floor
structure below the heated floor panel.
(8) FOR 15DS, 16DS
(a) Get access to the electrical connections installed on the floor

structure below the heated floor panel through the removed floor
panels 251DG or 252DG.
(9) Remove the bolt (7), the washer (6) and the bonding strap (5).
(11) Remove the heated floor panel (4).

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TASK 25-27-51-400-001
Installation of the Heated Floor Panel 5DS (6DS), 15DS (16DS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 05-002 USA MIL-PRF-8116

PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
Material No. 09-005 USA MIL-S-81733 CLASS C
CORROSION INHIBITIVE INTERFAY SEALANT (Ref. 20-31-00)
(Ref. 20-31-00)
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
Material No. 16-003 F ASNB70720
COATING (OBSOLETE USE 16-021) (Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-27-00-740-001 Bite Test of the Heated Floor Panel System.
52-22-00-410-002 Closing of the Emergency Exit Doors from the Outside
25-27-51-991-001 Fig. 401
FOR FIN 5DS, 6DS
25-23-47-400-004 Installation of the Door Frame Linings of the LH FWD
25-23-47-400-009 Installation of the Door Frame Linings of the RH FWD
FOR FIN 15DS, 16DS
53-32-12-000-002 Removal of the Cabin Floor Panels
53-32-12-400-002 Installation of the Cabin Floor Panels
3. __________
Job Set-up
Subtask 25-27-51-860-050
(1) Make sure the ground service network is energized (Ref. TASK 24-42-
00-861-001).
(2) Make sure the access platform is in position adjacent to the

emergency exit.
(3) Make sure the emergency exit door is opened (Ref. TASK 52-22-00-010-
002).

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Subtask 25-27-51-010-051
(1) FOR 5DS, 6DS
(a) Make sure the door frame linings 231GX, 231KX (Ref. TASK 25-23-
47-000-004) or 232GX, 232KX (Ref. TASK 25-23-47-000-009) are
removed as required.
(2) FOR 15DS, 16DS
(a) Make sure the floor panel 251DG or 252DG is removed as required
(Ref. TASK 53-32-12-000-002).
R Subtask 25-27-51-865-051
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
4. Procedure
_________
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
_______
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

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Subtask 25-27-51-910-050

(Ref. Fig. 401/TASK 25-27-51-991-001)
(1) Remove the old sealant from the heated floor panel (4), the outer
cover plate (3) and the component interface and/or adjacent area with
a nonmetallic scraper.
(2) Clean the component interface and/or the adjacent area with CLEANING
AGENTS (Material No. 11-004) and a lint free cloth.
Subtask 25-27-51-420-050
B. Installation of the heated floor panel 5DS (6DS), 15DS (16DS)

(Ref. Fig. 401/TASK 25-27-51-991-001)
condition.
(3) FOR 5DS, 6DS
(a) Support the heated floor panel (4) above the installation
position.
(b) Install the bolt (7), the washer (6) and the bonding strap (5).
(d) Lower the heated floor panel (4) in position.
(4) FOR 15DS, 16DS
(a) Put the heated floor panel (4) in the installation position.
(b) Get access through the removed floor panel 251DG or 252DG as
required.
(c) Install the bolt (7), the washer (6) and the bonding strap (5).

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(d) Connect the electrical connector (8).
NOTE : Make sure the drain holes (12) in the heated floor panel
____
(4), align with the drain connections (9).
(5) Position the MISCELLANEOUS (Material No. 19-002) (10) in the gap
between the heated floor panel (4) and the floor.
NOTE : Make sure that approximatly 250.0 mm (10.0 in.) comes out at
____
both ends of the heated floor panel.
(6) Apply SEALANTS (Material No. 09-016) to the gap between the heated
floor panel (4) and the floor.
(7) Make a loop of the MISCELLANEOUS (Material No. 19-002) (10) ends and
press into the SEALANTS (Material No. 09-016).
(8) Apply a layer of SEALANTS (Material No. 09-005) to the underside and
edges of the inner cover plate (13) and the outer cover plate (3).
(9) Apply paint STRUCTURE PAINTS (Material No. 16-003) to the underside
and edges of the inner cover plate (13) and the outer cover plate
(3).
(10) Put the inner cover plate (13) and the outer cover plate (3) in the
installation positions.
(11) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (1) and
(2).
(12) Install the screws (1) in the inner cover plate (13) and the outer
cover plate (3).
(13) Install the screws (2) in the outer cover plate (3).
(14) TORQUE the screws to 0.42 m.daN (37.16 lbf.in).
(15) Apply a smooth layer of SEALANTS (Material No. 09-016) around the
edges of the outer cover plate (3) and between the sides of the
heated floor panel (4) and the floor.
R Subtask 25-27-51-865-052
R C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 1DS, 3DS, 11DS, 13DS

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Subtask 25-27-51-740-050
D. Do the BITE test of the heated floor panel system (Ref. TASK 25-27-00-
740-001).
5. Close-up
________
Subtask 25-27-51-410-050
A. Close Access
items.
(2) FOR 5DS, 6DS
(a) Install the door frame linings 231GX, 231KX (Ref. TASK 25-23-47-
400-004) or 232GX, 232KX (Ref. TASK 25-23-47-400-009) as
required.
(3) FOR 15DS, 16DS
(a) Install the floor panel 251DG or 252DG as required (Ref. TASK 53-
32-12-400-002).
(4) Close the emergency exit door from the outside (Ref. TASK 52-22-00-
410-002).
Subtask 25-27-51-862-050

(Ref. TASK 24-42-00-862-001).

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FLOOR COVERING - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
R The floor covering is installed in the cabin. The cabin is divided into:
R - The passenger area
R - The utility (wet) areas.
2. Component
__________________
Location
R (Ref. Fig. 001)
3. _____________________
R A. The floor covering gives passenger-comfort, soundproofing and is the

R protection for the floor panels and the floor structure. The floor
R covering is slip-resistant and made of fire-resistant material.
R There is:
R - The textile floor covering (TF) in the passenger area
R - The textile floor covering (TF) / non textile floor covering (NTF) in
R the utility (wet) area.
R (Ref. Fig. 001)
R B. Passenger Area
R (Ref. Fig. 002)
R (1) The floor of the passenger area in the cabin has sections of textile
R floor covering on it.
R (a) Seat-Track Area:

R Spacer-strips are installed on the seat-tracks where they have a
R cover of textile floor covering.
R (b) Floor-Panel Area:

R Double-sided adhesive tape or dispersion-adhesive attaches the
R textile floor covering to the floor panels. The double-sided
R adhesive tape is installed around the outer edges of the textile
R floor-covering pieces. The dispersion-adhesive is on all
R bottom-surface of the textile floor covering.
R The tape is installed:
R - In the seat area 300 mm (11.8110 in.) apart
R - In the aisle area 100 mm (3.9370 in.) apart
R - In the seat area above the center wing box 100 mm (3.9370 in.)
R apart.

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R General Arrangement of the Floor Covering
R Figure 001

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R Example of the Cabin Floor Covering
R Figure 002

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R (2) In the aisle area above the center wing-box, the textile floor
R covering is fully bonded. Plastic covers are installed on the seat
R rails. They make an overlap on the carpet and hold the carpet edges.
R They are installed to give a smooth surface to the carpet at the seat
R rails.
R C. Utility (Wet) Area

R (Ref. Fig. 002)
R (1) The floor of each cabin utility (wet) area has a cover of textile
R floor covering (TF) and/or non textile floor covering (NTF) . Floors
R in the galleys and near the passenger doors have usually a cover of
R NTF. The floor panels of the utility (wet) area have a layer of
R Adhesive Foil (MYLAR). This gives protection to the floor structure
R from liquids that can cause corrosion. Adhesive film attaches the
R floor covering to the floor panels. There are cut-outs for the floor
R attachments of the cabin furnishings. The edges and the cut-outs of
R the non textile floor covering are sealed with sealant.
R There are different procedures to close the gap between the NTF
R sections:
R - Sealing procedure
R - Welding procedure.
R (2) Utility (wet) area zone:

R Areas that are frequently in touch with liquids are defined as wet
R areas and these are:
R - Door entrance area with a minimum of 2 frame bays forward and aft
R of the door
R - Galley areas with a minimum of 1 frame bay forward and aft of the
R galley outline
R - Lavatory areas with a minimum of 1 frame bay forward and aft of the
R lavatory outline.
R Utility (wet) areas have a cover of Adhesive Foil (MYLAR) -full
R floor width in transverse direction- .
R (a) Seat-Track Area:

R Corrosion inhibitor spray is applied to the seat tracks in (wet)
R areas . In areas of all seat track length under the Adhesive Foil
R (MYLAR), the seat tracks crowns are filled fully with corrosion
R preventive compound. Spacer-strips are installed on the seat
R tracks to give protection to the corrosion preventive compound.

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R (b) Floor-Panel Area:
R The Adhesive Foil (MYLAR) is attached to the floor panels. This
R is a moisture barrier and gives protection to the aircraft
R structure from liquids. The (MYLAR) foil has an overlap of each
R other by 50 mm (1.9685 in.). Adhesive film attach the NTF to the
R (MYLAR) foil. Adhesive double-sided tape attaches the TF to the
R (MYLAR) foil.
R (c) Joint Strips:

R Stainless-steel cover-strips are installed across the aisles to
R cover the joints between the textile and the non textile floor
R coverings. The attachment screws are installed with
R anti-corrosion paste.

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COVERING - FLOOR, TEXTILE - REMOVAL/INSTALLATION
________________________________________________
TASK 25-28-41-000-001
Removal of the Textile Floor-Covering
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific AR CAP - BLANKING

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-28-41-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-28-41-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-28-41-010-050
B. Get Access
(1) Remove the passenger seats as necessary.

(Ref. TASK 25-21-41-000-001).

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4. Procedure
_________
Subtask 25-28-41-020-050
R A. Removal of the Textile Floor-Covering (TF)

(Ref. Fig. 401/TASK 25-28-41-991-001)
(1) Disconnection of the Electrical Connector(s), if installed:
_______
(a) Push the quick-release studs (3) and remove the protection cap
(4).
(b) Disconnect the electrical connector (1).
(c) Put CAP - BLANKING on the disconnected electrical connectors.
(2) Remove the screws (6) and the joint-strips (7).
(3) Remove the seat-track covers (8) as necessary.
R (4) Removal of the TF:
R (a) Carefully lift a corner of the TF (5) and pull it horizontally

R away from the floor-panels.
CAUTION : REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE

_______
TO THE CABIN FLOOR PANELS.
(b) Use a SCRAPER - NON METALLIC to make the removal procedure

easier.
CAUTION : DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE

_______
MADE OF CARBONFIBER REINFORCED PLASTIC.

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R Textile Floor-Covering (TF)
R Figure 401/TASK 25-28-41-991-001

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TASK 25-28-41-400-001
Installation of the Textile Floor-Covering
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific vacuum cleaner

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-102 F AIMS 10-04-005
DISPERSION-ADHESIVE FOR TEXTILE FLOOR COVERING
(Ref. 20-31-00)
Material No. 08-118
CARPET TAPE (Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-28-41-991-001 Fig. 401
R 25-28-41-991-002 Fig. 402
R 25-28-41-991-003 Fig. 403
3. __________
Job Set-up
Subtask 25-28-41-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the TF area is free from equipment and furnishings.
4. Procedure
_________
Subtask 25-28-41-160-050
A. Clean Component Interface and/or Adjacent Area
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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_______
MATERIAL/S.
(1) Clean the floor-panel area and the top of the seat-tracks with
CLEANING AGENTS (Material No. 11-004) and a lint-free cotton cloth
(2) If necessary, use a SCRAPER - NON METALLIC to remove the old adhesive
tape from the floor-panels.

_______
(3) Make sure that the work area is free from dust and other particles.
If necessary use a vacuum cleaner.
Subtask 25-28-41-210-050
B. Inspection of the Component
(1) Do a visual inspection of the floor-panels.
(a) Make sure that:

- The floor-panels are in good condition
- The floor-panels are correct installed
- All gaps around the floor-panels are filled with sealant.
(b) If necessary correct the floor-panel installation
Subtask 25-28-41-560-050
C. Textile Floor-Covering Preparation
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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R
IAC
NOTE : This work-step is only applicable for installation of textile
____
R floor-covering with dispersion-adhesive.
R (1) If necessary apply new dispersion-adhesive to the bottom side of the

R textile floor-covering (TF):
(a) Make sure that the lighting in the work-room is bright and that
the work-room is free from dust.
(b) Make sure that the ambient room temperature is between 18 deg.C
(64.40 deg.F) and 30 deg.C (86.00 deg.F).
(c) Make sure that the maximum relative room humidity is not more
than 75%.
NOTE : You must monitor the ambient room temperature and the
____
ambient humidity of the work-room with suitable
instruments.
(d) Make sure that the textile floor-covering is clean and in the
correct condition.

_______
MASK.
(e) Apply 120 g (4.23 oz) (fluid weight) of BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-102) per 1 m2 (10.76 ft.2) with an
application device to the bottom side of the textile
floor-covering.
NOTE : You must apply (fluid weight) 150 g (5.29 oz) of BONDING
____
AND ADHESIVE COMPOUNDS (Material No. 08-102) per 1 m2
(10.76 ft.2) when you install heavy textile floor-covering
with a rough bottom-structure.
(f) Move the application-device cross-wise over the surface to make

sure that you apply the dispersion-adhesive equally to the
textile floor-covering.
(g) Let the dispersion-adhesive layer become stable and dry for a
minimum of 16 h:
- At a room temperature between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F)
- At a maximum relative room humidity of 75%.

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Subtask 25-28-41-560-051
D. Seat-Track Preparation
R (Ref. Fig. 402/TASK 25-28-41-991-002)
(1) Seat-tracks areas which stay free from seats or seat-track covers
must be filled with a section (Detail C).
(2) Installation of the section:
(a) Cut the Section (4) in the required length.
(b) Put the section (4) into the seat-track (3).
R Subtask 25-28-41-560-052-A
R E. Installation of the Adhesive Tapes on the Floor Panels
R (1) Make sure that the lighting in the work area is bright.
R (2) Make sure that the ambient temperature in the work area is between 18
R deg.C (64.40 deg.F) and 30 deg.C (86.00 deg.F).
R (3) Make sure that the ambient humidity in the work area is not more than
R 75 %.
R NOTE : You must monitor the ambient temperature and the ambient
____
R humidity of the work area with suitable instruments.
R (4) Installation of the floor panel protection-tape:

R (Ref. Fig. 402/TASK 25-28-41-991-002)
R (a) Unwind the protection-tape (2) BONDING AND ADHESIVE COMPOUNDS

R (Material No. 08-084) from the roll and install it at all the
R sealed floor panel gaps.
R (5) Installation of the double-sided adhesive tape on the floor panels:

R (Ref. Fig. 403/TASK 25-28-41-991-003)
R NOTE : The double-sided tape has different adhesive strength on each

____
R side. The weaker adhesive side must be put on the floor panel
R and the stronger adhesive side on the floor-covering.
R NOTE : Do not follow this work-step, when the textile floor-covering

____
R (TF) is attached with Dispersion-Adhesive.

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R Floor Panel Protection Tape
R Figure 402/TASK 25-28-41-991-002

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R Installation of Double-Sided Adhesive Tape
R Figure 403/TASK 25-28-41-991-003

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R (a) Unwind the double-sided tape (6) BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-118) from the roll. Do not remove the protective
R paper of the tape in this work-step.
R (b) Apply the double-sided tape (6) parallel in longitudinal

R direction to the floor panels (7) (with the weaker adhesive side
R to the floor panel).
R NOTE : Refer to the table of maximum distance between

____
R double-sided adhesive tape.
R (c) With a ROLLER - RUBBER press down the tape (6) onto the floor
R panels (7). Move the rubber roller rearwards and forwards for a
R better bond.
R (d) Apply additional double-sided tape (6) at all TF (5) cross-joints

R in lateral direction.
Subtask 25-28-41-420-050
R F. Installation of the Textile Floor-Covering (TF)

R
(Ref. Fig. 401/TASK 25-28-41-991-001)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
items.
R (2) Installation of the TF attached with dispersion-adhesive (9):
R NOTE : This work-step is only applicable, if the TF is attached with

____
R double-sided tape.
R (a) Put the TF (5) in position.

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R (b) Make sure that the TF (5) is in the correct position.
R (c) Push the TF (5) down with a ROLLER - RUBBER.
R (d) Move the rubber roller on the TF (5) in all directions.
R NOTE : This step is necessary for a satisfactory bonding of the

____
R dispersion-adhesive (9) to the floor panels.
(e) In areas with no sufficient adhesion (e.g. at the edges, at

R floor-covering joints,...), apply additional double-sided tape
R (10) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-118) to the
R floor-panels.
R NOTE : The double-sided tape has a different adhesive strength on

____
R each side. The weaker adhesive side must be put on the
R floor panel and the stronger adhesive side on the TF.
R (f) If you replace only a part of the TF:
R 1
_ Make sure that the new TF (5) has the same thickness as the
R adjacent (old) TF.
R 2
_ If necessary, apply (10) BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-118) to the bottom surface of the adjacent
R (old) TF (5) to put the height difference to the minimum.
R
R (3) Installation of the TF attached with double-sided tape (10):
R NOTE : This work-step is only applicable, if the TF is attached with

____
R dispersion-adhesive.
R (a) Put the TF (5) in position.
R (b) Make sure that the TF (5) is in the correct position.
R (c) Lift the TF (5) and remove the protective paper from the
R double-sided adhesive tape (10).
R (d) Push the TF (5) down to make sure that there is a good bond with
R the floor panels.
R (e) If you replace only a part of the TF:
R 1
_ Make sure that the new TF (5) has the same thickness as the
R adjacent (old) TF.

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R 2
_ If necessary, apply (10) BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-118) to the bottom surface of the adjacent
R (old) TF (5) to put the height difference to the minimum.
R NOTE : The double-sided tape has a different adhesive strength

____
R on each side. The weaker side must be put on the floor
R panel and the stronger adhesive side on the TF.
R (4) Installation of the Joint-Strips:

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND A MASK.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the screws (6).
R (5) Put the joint-strips (7) in position and install the screws (6).
R (6) TORQUE the screws (6) to 0.4 m.daN (35.39 lbf.in).
R (7) Install the seat-track covers (8).
R (8) Connection of the Electrical Connectors, if installed:
_______
EQUIPMENT.
correct condition.
R (9) Put the protection cap (4) in position and lock the quick-release
studs (3).
items.

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5. Close-up
________
Subtask 25-28-41-410-050
A. Close Access
(1) Install the passenger seats.

(Ref. TASK 25-21-41-400-001).
items.
Subtask 25-28-41-862-050

(Ref. TASK 24-42-00-862-001).

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COVERING - FLOOR NON TEXTILE - REMOVAL/INSTALLATION
___________________________________________________
TASK 25-28-42-000-001
Removal of the Non-Textile Floor Covering (NTF)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
33-51-12-000-001 Removal of the Marking Light of the Floor-Proximity
Emergency-Escape Path (LSI)
R **ON A/C 001-012, 014-099,
25-28-42-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-28-42-991-001-B Fig. 401A
**ON A/C 001-012, 014-099,
25-28-42-991-006 Fig. 402
R **ON A/C 101-199, 901-999,
25-28-42-991-006-B Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-28-42-861-051

(Ref. TASK 24-42-00-861-001)
Subtask 25-28-42-010-050
B. Get Access
(1) Disconnect the electrical connector of the floor path marking if

necessary (Ref. TASK 33-51-12-000-001).
4. Procedure
_________
Subtask 25-28-42-020-050
A. Removal of the NTF Assy (1)
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-28-42-991-001)

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R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-28-42-991-001-B)
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-28-42-991-006)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 25-28-42-991-006-B)
**ON A/C ALL
(1) Remove the screws (11) and the joining strip (12).
(2) Remove the sealant around the door sill with a SCRAPER - NON
METALLIC.
(3) Remove the screws (13) and the threshold (14).
(4) Remove the sealant (15) around the NTF with a non-metallic scraper.

_______
(5) Remove the NTF assy (1), the film (2), and the foil (4) from the
floor panel (6). Use a SCRAPER - NON METALLIC to help the removal
procedure.

_______
DO NOT SMOKE.

_______

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R Non-Textile Floor-Covering (NTF) - WULFMEYER Processed

EFF :

001-012, 014-099, 25-28-42

Page 404
Nov 01/07

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EFF :

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Page 405
Nov 01/07

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Page 406
Nov 01/07

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INTENTIONALLY BLANK

R

25-28-42

Page 407
Nov 01/01

IAC
Non-Textile Floor-Covering (NTF) - WULFMEYER Processed
Figure 401A/TASK 25-28-42-991-001-B13 (SHEET 1)

R

EFF :

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Page 408
Feb 01/07

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R

EFF :

101-199, 901-999, 25-28-42

Page 409
Feb 01/07

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R

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Page 410
Feb 01/07

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INTENTIONALLY BLANK

R

25-28-42

Page 411
Aug 01/06

IAC
R Nontextile Floor Covering - NTF and GFRP Installation

EFF :

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Page 412
Aug 01/06

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R

EFF :

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Page 413
Aug 01/06

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R

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Page 414
Aug 01/06

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INTENTIONALLY BLANK

R

25-28-42

Page 415
Aug 01/06

IAC
Nontextile Floor Covering - NTF and GFRP Installation

R

EFF :

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Page 416
Feb 01/07

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R

EFF :

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Page 417
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R

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Page 418
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(a) Clean the component interface and/or the adjacent area with
CLEANING AGENTS (Material No. 11-004).

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Aug 01/06
R
IAC
TASK 25-28-42-400-001
Installation of the Non-Textile Floor Covering (NTF)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-022 USA MIL-PRF-81322

SYNTHE.HYDROCARBON GREASE HIGH PRESSURE
(Ref. 20-31-00)
R
Material No. 08-057
(Ref. 20-31-00)
Material No. 08-104 F ABS5093B485
MOISTURE BARRIER FOIL,SELF ADHESIVE (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 09-028B
ADHESION PROMOTER FOR POLYSULFIDE SEALANT
(Ref. 20-31-00)
Material No. 09-054 D DA4-653-3 SF
SILICONE SEALANT (1 PART) FOR NTF (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-004 USA MIL-C-16173 GRADE 3
CORROSION PREVENTIVE COMPOUND (Ref. 20-31-00)
Material No. 15-008 AIB TN 10138 TYPE II GRADE 2
CORROSION PREVENTIVE TEMPORARY PROTECTIVE COMPOUND
(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 ADHESIVE FOIL 25-28-09 20E-030

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R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
33-51-12-400-001 Installation of the Marking Light of the
Floor-Proximity Emergency-Escape Path (LSI)
**ON A/C 001-012, 014-099,
25-28-42-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-28-42-991-001-B Fig. 401A
**ON A/C 001-012, 014-099,
25-28-42-991-006 Fig. 402
R **ON A/C 101-199, 901-999,
25-28-42-991-006-B Fig. 402A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-28-42-860-050
41-00-861-002)
(2) Make sure that the NTF area is free from equipment and furnishings.
(3) Make sure that the electrical connectors of the floor path markings
are disconnected (Ref. TASK 33-51-12-000-001)
4. Procedure
_________
Subtask 25-28-42-160-053
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-28-42-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-28-42-991-001-B)
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-28-42-991-006)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 25-28-42-991-006-B)

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**ON A/C ALL
(1) Clean the seat tracks and the NTF-Covering installation area:

_______
DO NOT SMOKE.

_______
(a) Clean the seat tracks (10), the component interface and the
adjacent area with a CLEANING AGENTS (Material No. 11-004), a
soft cotton cloth MISCELLANEOUS (Material No. 19-003) and a
SCRAPER - NON METALLIC.
(b) Make sure that the work area is free from dust and other
particles. If necessary use a vacuum cleaner.
(2) Do a visual inspection of the component interface and/or the adjacent

area.
(4) Make sure that the lighting in the work area is bright.
(5) Make sure that the ambient temperature in the work area is between 18
deg.C (64.40 deg.F) and 30 deg.C (86.00 deg.F).
(6) Make sure that the ambient humidity in the work area is not more than
75 %.
NOTE : You must monitor the ambient temperature and the ambient
____
humidity of the work area with suitable instruments.

R

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**ON A/C 001-012, 014-099,
Subtask 25-28-42-560-052
R B. Installation of the Self-Adhesive Film on the new NTF-Covering Assy

(WULFMEYER processed) attached with GFRP
(Glass-Fiber-Reinforced-Plastic)
(Ref. Fig. 401/TASK 25-28-42-991-001)
NOTE : Follow this procedure only when the NTF is attached to the GFRP.
____
NOTE : It is recommended that two persons do this procedure.

____
R (2) Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS

R (Material No. 08-082) (2) on the new NTF (1) (GFRP attached):

_______
DO NOT SMOKE.
(a) Clean the component interface and/or the adjacent area.

Use CLEANING AGENTS (Material No. 11-004).

adjacent area.
R
R (c) Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from
the roll and remove the protective paper.
R (d) Align the self-adhesive film (2) with the NTF (1) and install it
with a soft cotton cloth MISCELLANEOUS (Material No. 19-003) and
light pressure of your hand. Work from the middle of the
R self-adhesive film (2) to the sides.

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R (e) With a ROLLER - RUBBER press down the self-adhesive film (2) onto
the NTF (1).
R NOTE : Move the rubber roller rearwards and forwards and around
____
R the edges for a better bond.
R (f) Do the steps (2)(c) thru (e) until you have installed all of the
NTF (1) with the self-adhesive film (2).
Subtask 25-28-42-560-053
R C. Installation of the Self-Adhesive Film on the Conventional NTF and the

R GFRP (Glass-Fiber-Reinforced-Plastic).
(Ref. Fig. 402/TASK 25-28-42-991-006)
NOTE : Follow this procedure only, when the NTF (1) is not attached to
____
the GFRP (5). (Conventional NTF floor covering)

____

R (Material No. 08-082) (2) on the new NTF (1):

_______
DO NOT SMOKE.


adjacent area.
R

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R (d) Align the self-adhesive film (2) to the NTF (1) and install it
R a light pressure of your hand. Work from the middle of the
the NTF (1).
____
R (f) Do the steps (2)(c) thru (e) until you have installed all of the
R NTF (1) with the self-adhesive film (2).
R (3) Installation of the NTF on the GFRP:

_______
DO NOT SMOKE.
(a) Clean the component interface and/or the adjacent area. Use

adjacent area.
(c) On the installation side of the NTF-covering (1) remove 100 mm

(3.9370 in.) protective paper from the self-adhesive film (2).
(d) Align the NTF (1) with the GFRP (5) and install it with a ROLLER-
RUBBER.
____
R (e) Do the steps (3)(c) thru (d) until you have installed all of the
R NTF (1) on the GFRP (5).

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R (Material No. 08-082) (2) on the GFRP (5):
(Ref. Fig. 401/TASK 25-28-42-991-001)

_______
DO NOT SMOKE.


adjacent area.
(c) Unwind 100 mm (3.9370 in.) of the new self-adhesive film from the
roll and remove the protective paper.
(d) Align the self-adhesive film (2) to the GFRP (5) and install it
(e) With a ROLLER - RUBBER press down the self-adhesive film (2) onto
the GFRP (5).
____
(f) Do the steps (4)(c) thru (e) until you have installed all of the
GFRP (5) with the adhesive film (2).

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Subtask 25-28-42-160-052
D. Preparation of the Seat Tracks and the Floor Panels for the Installation
of the NTF-Covering.
(Ref. Fig. 401/TASK 25-28-42-991-001, 402/TASK 25-28-42-991-006)

_______
DO NOT SMOKE.
(1) Preparation of the Seat Tracks (10):

Use CLEANING AGENTS (Material No. 11-004). If necessary use a
vacuum cleaner.
(b) Do an inspection of the component interface and/or the adjacent

area.
(c) Apply adhesive-promoter SEALANTS (Material No. 09-028B) to the

seat track (10).
NOTE : Add to previous step, where the sealant (7) will be

____
applied.
(d) Seal the seat tracks (10):
1
_ Cut the synthetic fibre-cord MISCELLANEOUS (Material No. 19-
002) (8) to the required length.
NOTE : The cord must be 50 mm (2 in.) longer than the area

____
that you will seal.
2
_ Make a loop at one end of each of the cords (8).
3
_ Put the cords (8) in the seat tracks (10).

____

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4
_ Apply SEALANTS (Material No. 09-016) (7) in the seat tracks
(10). Apply the sealant (7) only in the area of the adhesive
promoter in the seat tracks (10).
5
_ Push the loops into the sealant (7).
(2) Apply corrosion preventive compounds into the seat tracks (10):
(a) Apply masking paper and masking tape around the seat tracks (10)
where you will apply corrosion preventive compounds.
(b) Apply the STORAGE PRESERVATION (Material No. 15-004) into the
seat tracks (10).
(c) Apply the STORAGE PRESERVATION (Material No. 15-008) into the
seat tracks (10).
(d) Apply the COMMON GREASE (Material No. 04-022) into the seat
tracks (10).
(e) Cut the section (9) to the required length and push it into the
grease. Do this only in areas where persons walk and not in areas
where furnishings will be installed.
(f) Remove the unwanted grease with a SCRAPER - NON METALLIC. Do this
at the top of the seat track (10) to get a flush surface.
NOTE : Make sure that the complete seat track (10) is filled with
____
COMMON GREASE (Material No. 04-022) where the adhesive
foil (4) will be installed above the seat track (10).
(g) Remove the masking paper and masking tape from the floor panels.
(3) Preparation of the Floor Panel (6):
(a) Make sure that the component is free from dust and particles. If
necessary use a vacuum cleaner.
(b) Clean the component interface and/or the adjacent area.

(c) Do an inspection of the component interface and/or the adjacent

area.

R

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(4) Installation of the adhesive tape (width 102.0 mm (4.02 in.)) (3) to
the floor panels (6):
R (a) Unwind 100 mm (4.0 in.) of the new self adhesive tape BONDING AND
R ADHESIVE COMPOUNDS (Material No. 08-084) (3) from the roll and
remove the protective paper.
(b) Align the adhesive tape (3) to the floor panel (6) and install it
with a soft cotton cloth and a light pressure of your hand.
NOTE : Install the adhesive tape (3) smooth onto the floor panel
____
(6) with a rubber roller.
(c) Do the steps (5) (a) thru (b) until you have installed the
adhesive tape (3).
(5) Installation of the self-adhesive foil (4) to the floor panel (6):

____
(a) Unwind 100 mm (4.0 in.) of the self-adhesive foil ADHESIVE FOIL
(4) (4) from the roll and remove the protective paper.
(b) Remove the protective paper from the adhesive tape (3) on the
floor panels (6).
(c) Install the adhesive foil (4) with a soft cotton cloth and with a
light pressure of your hand make it smooth onto the floor panel
(6). Work from the middle of the adhesive foil (4) towards the
sides.
(d) With a ROLLER - RUBBER press the adhesive foil (4) onto the floor
panel (6).
NOTE : Move the rubber roller forwards and backwards and around
____
the edges for a better bond.
(e) For the installation of one more piece of adhesive foil (4) do
the steps (4)(a) thru (d).
NOTE : You must make sure that the adhesive foil (4) has an
____
overlap of 50 mm (2.0 in.) on adhesive foil (4) which you
have already installed.

R

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**ON A/C 101-199, 901-999,
Subtask 25-28-42-560-052-A
R B. Installation of the Self-Adhesive Film on the new NTF-Covering Assy

(Ref. Fig. 401A/TASK 25-28-42-991-001-B)
NOTE : Follow this procedure only, when the NTF is attached to the GFRP.
____

____
(2) Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS

(Material No. 08-082) (2) to the new NTF (1) (GFRP attached):

_______
DO NOT SMOKE.


adjacent area.
(c) Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from
R with a soft cotton cloth MISCELLANEOUS (Material No. 19-003) and
light pressure of your hand. Work from the middle of the
self-adhesive film (2) towards the sides.

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the NTF (1).
____
Subtask 25-28-42-560-053-A
R C. Installation of the Self-Adhesive-Film on the Conventional NTF and the

R GFRP (Glass-Fiber-Reinforced-Plastic).
(Ref. Fig. 402A/TASK 25-28-42-991-006-B)
NOTE : Follow the procedure only, when the NTF (1) is not attached to the
____
GFRP (5).

____

(Material No. 08-082) (2) to the new NTF (1):

_______
DO NOT SMOKE.


adjacent area.
R

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the NTF (1).
____
R (f) Do the steps (2)(d) thru (f) until you have installed all of the
R (3) Installation of the NTF on the GFRP:

_______
DO NOT SMOKE.

adjacent area.

RUBBER. Move the rubber roller backwards and forwards and around
(e) Do the steps (3)(c) thru (d) until you have installed all of the
NTF (1) to the GFRP (5).

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R (Material No. 08-082) (2) on the GFRP (5):
(Ref. Fig. 401A/TASK 25-28-42-991-001-B)

_______
DO NOT SMOKE.


adjacent area.
(d) Align the self-adhesive film (2) with the GFRP (5) and install it
with a soft cotton cloth and a light pressure of your hand. Work
R from the middle of the self-adhesive film (2) to the sides.
the GFRP (5).
____

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Subtask 25-28-42-160-052-A
(Ref. Fig. 401A/TASK 25-28-42-991-001-B, 402A/TASK 25-28-42-991-006-B)

_______
DO NOT SMOKE.

vacuum cleaner.

area.

seat track (10).

____
applied.
R 1
R 002) (8) to the required length.

____
that you will seal.
2
3

____
4
(10).

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NOTE : Apply the sealant (7) only, in the area of the adhesive
____
5
seat tracks (10).
seat tracks (10).
tracks (10).
R (e) Cut the section (9) to the required length and push it into the
R grease (11). Do this only in areas where persons walk and not in
areas where furnishings will be installed.
(f) Remove the unwanted grease (11) with a SCRAPER - NON METALLIC. Do
this at the top of the seat track (10) to get a flush surface.
____
COMMON GREASE (Material No. 04-022) (11) where the
adhesive foil (4) will be installed above the seat track
(10).


area.

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(4) Installation of the self-adhesive foil (4) to the floor panel (6):

____
(a) Unwind 100 mm (4.0 in.) of the self-adhesive foil BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-104) (4) from the roll and
remove the protective paper.
(b) Install the adhesive foil (4) with a soft cotton cloth and with a
light pressure of your hand make it smooth onto the floor panel
(6). Work from the middle of the adhesive foil (4) towards the
sides.
(c) With a ROLLER - RUBBER press the adhesive foil (4) onto the floor
panel (6).
NOTE : Move the ROLLER - RUBBER forwards and backwards and around
____
(d) For the installation of one more piece of adhesive foil (4) do
the steps (4)(a) thru (c).
NOTE : You must make sure that the adhesive foil (4) has an
____
overlap of 50 mm (2.0 in.) on adhesive foil (4) which you
have already installed.
**ON A/C ALL
Subtask 25-28-42-420-055
E. Installation of the NTF Assy on the Floor Panel
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-28-42-991-001)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-28-42-991-001-B)
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-28-42-991-006)

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R **ON A/C 101-199, 901-999,
(Ref. Fig. 402A/TASK 25-28-42-991-006-B)
**ON A/C ALL

_______
DO NOT SMOKE.
(1) Make sure that the component is free from dust and particles. If
(2) Installation of the NTF Assy:


area.
NOTE : It is recommended that two persons do this procedure

____
(c) Carefully put the NTF assy (1) in position and align it with the
floor panels (6).
NOTE : Make sure that you leave a gap of 5.0 +2.0 -2.0 mm (0.1968
____
+0.0787 -0.0787 in.) between the NTF assy (1) and the
interior equipment (toilet, galley etc.).
NOTE : Make sure that you leave a gap of 3.0 +1.0 -0.5 mm (0.1181
____
+0.0393 -0.0196 in.) between the NTF-covering sheets.
(d) Remove 100 mm (4 in.) of the protective paper from the NTF assy
(1).
NOTE : We recommend that you do this on a corner of the NTF assy

____
(1).

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R (e) Install the NTF-covering to the adhesive-foil (4) with a soft
R cotton cloth MISCELLANEOUS (Material No. 19-003) and a light
R pressure of your hand. Make sure that the NTF-covering is in the
R correct position.
R (f) Install the NTF assy (1) with a ROLLER - RUBBER. Start the work
R from the middle of the NTF assy (1) to the sides, rearwards and
R forwards and around the edges for a better bond.
R (g) Do the steps (3) (c) thru (f) until you have installed all of the
R NTF assy (1) to the floor panel (6).
R (h) If the floor path marking was removed, put it in position

R (Ref. TASK 33-51-12-400-001).
R (i) Make the cut outs for the furnishing location points, if
R necessary.
R (3) Apply primer:
R NOTE : The following procedure is only applicable for PU or PVC

____
R NTF-Covering. It is not permitted to use it for silicone NTF.
R (a) Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No. 08-057)
R into the space between the NTF-covering sheets and/or
R NTF-covering and interior equipment (toilet, galley, etc.).
R (4) Apply Sealant (15):
R NOTE : Refer to the color code table on sheet 2.

____
R (a) Apply a bead of sealant SEALANTS (Material No. 09-054) around the
R NTF assy (1), to the gap between the NTF panels and the gap
R between NTF and interior equipment. If necessary seal the gap
R around the floor path marking (Ref. TASK 33-51-12-400-001).
R (5) Installation of the Cover Strip (12):
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (11).
R (b) Install the cover strip (12) with the screws (11).
R (6) Installation of the threshold (14):
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (13).
R (b) Install the threshold (14) with the screws (13).

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R (c) Apply a bead of sealant SEALANTS (Material No. 09-054) (15)
R around the threshold (14) and on the gap between the NTF assy and
R the interior equipment.
R
5. Close-up
________
Subtask 25-28-42-410-050
A. Close Access
items.
(2) Connect the electrical connectors of the floor path marking

(Ref. TASK 33-51-12-400-001)
Subtask 25-28-42-862-050

(Ref. TASK 24-42-00-862-001)

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TASK 25-28-42-000-005
Removal of NTF (Welding Procedure)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-28-42-991-011 Fig. 403
25-28-42-991-012 Fig. 404

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3. __________
Job Set-up
Subtask 25-28-42-861-054

(Ref. TASK 24-42-00-861-001)
Subtask 25-28-42-010-054
B. Get Access
(1) Disconnect the electrical connector of the floor path marking if

4. Procedure
_________
Subtask 25-28-42-020-052
A. Removal of the NTF Assy

(Ref. Fig. 403/TASK 25-28-42-991-011, 404/TASK 25-28-42-991-012)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Remove the screws (11) and the joining strip (12).
(2) Remove the sealant around the door sill with a SCRAPER - NON
METALLIC.
(3) Remove the screws (13) and the threshold (14).

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R Non-Textile Floor Covering (NTF) - WULFMEYER Processed

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R

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INTENTIONALLY BLANK

R

25-28-42

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R Non-Textile Floor Covering (NTF) - Conventional Processed

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(4) Removal of the sealant:

_______
(5) Remove the sealant (15) around the NTF with a non-metallic scraper.
(6) Remove the NTF assy (1), the film (2) and the moisture barrier foil
(4) from the floor panel (6). Use a SCRAPER - NON METALLIC to help
the removal procedure.

_______

_______

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TASK 25-28-42-400-004
Installation of NTF (Welding Procedure)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific Masking Tape
No specific TRIANGLE
No specific 1 BRUSH - BRISTLED, SMALL
No specific 1 ROLLER - RUBBER, FOAM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 05-128
PVC (Ref. 20-31-00)
Material No. 08-057
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
ADHESION PROMOTER FOR POLYSULFIDE SEALANT
(Ref. 20-31-00)
R Material No. 09-054 D DA4-653-3 SF
R SILICONE SEALANT (1 PART) FOR NTF (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-004 USA MIL-C-16173 GRADE 3
CORROSION PREVENTIVE COMPOUND (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
the External Power
33-51-12-400-001 Installation of the Marking Light of the
Floor-Proximity Emergency-Escape Path (LSI)
25-28-42-991-011 Fig. 403
25-28-42-991-012 Fig. 404
25-28-42-991-013 Fig. 405

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3. __________
Job Set-up
Subtask 25-28-42-860-053
41-00-861-002)
(2) Make sure that the NTF area is free from equipment and furnishings.
(3) Make sure that the electrical connectors of the floor path markings
are disconnected (Ref. TASK 33-51-12-000-001)
4. Procedure
_________
Subtask 25-28-42-160-057

(Ref. Fig. 403/TASK 25-28-42-991-011, 404/TASK 25-28-42-991-012)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Clean the seat tracks and the NTF-Covering installation area:

_______

_______

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(a) Clean the seat tracks (10), the component interface and the
adjacent area with a CLEANING AGENTS (Material No. 11-004), a
soft cotton cloth MISCELLANEOUS (Material No. 19-003) and a

area.
75 %.
NOTE : You must monitor the ambient temperature and the ambient
____
humidity of the work area with suitable instruments.
Subtask 25-28-42-560-055
B. Installation of the Self-Adhesive Film to the new NTF-Covering Assy

(Ref. Fig. 403/TASK 25-28-42-991-011)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
NOTE : Follow this procedure only when the NTF is attached to the GFRP.
____

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____

_______

(Material No. 08-082) (2) to the new NTF (1) (GFRP attached):


adjacent area.
(c) Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from
(d) Align the self-adhesive film (2) with the NTF (1) and install it
light pressure of your hand. Work from the middle of the of the
the NTF (1).
NOTE : Move the rubber roller backwards and forwards and around
____

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Subtask 25-28-42-560-056
C. Installation of the Self-Adhesive Film to the Conventional NTF and the

GFRP (Glass-Fiber-Reinforced-Plastic).
(Ref. Fig. 404/TASK 25-28-42-991-012)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
NOTE : Follow this procedure only, when the NTF (1) is not attached to
____
the GFRP (5). (Conventional NTF floor covering)

____

(Material No. 08-082) (2) to the new NTF (1):

_______


adjacent area.

_______
(c) Apply the primer BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
006B) to the NTF with a ROLLER - RUBBER, FOAM.

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(d) Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from
(e) Align the self-adhesive film (2) to the NTF (1) and install it
a light pressure of your hand. Work from the middle of the
(f) With a ROLLER - RUBBER press down the self-adhesive film (2) onto
the NTF (1).
____
(g) Do the steps (2)(d) thru (f) until you have installed all of the
(3) Installation of the NTF to the GFRP:

_______

adjacent area.

RUBBER.
____
(e) Do the steps (3)(c) thru (d) until you have installed all of the
NTF (1) to the GFRP (5).

(Material No. 08-082) (2) to the GFRP (5):

_______

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adjacent area.
(d) Align the self-adhesive film (2) to the GFRP (5) and install it
a light pressure of your hand. Work from the middle of the
the GFRP (5).
____
Subtask 25-28-42-160-056
(Ref. Fig. 403/TASK 25-28-42-991-011, 404/TASK 25-28-42-991-012)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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_______

vacuum cleaner.

area.

_______
MASK.

seat track (10).

____
applied.

_______
MASK.
1
002) (8) to the required length.

____
that you will seal.
2
3

____
4
(10). Apply the sealant (7) only in the area of the adhesive

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5

_______
seat tracks (10).
seat tracks (10).
tracks (10).
(e) Cut the section (9) to the required length and push it into the
grease. Do this only in areas where persons walk and not in areas
where furnishings will be installed.
(f) Remove the unwanted grease with a SCRAPER - NON METALLIC. Do this
at the top of the seat track (10) to get a flush surface.
____
COMMON GREASE (Material No. 04-022) where the adhesive
foil (4) will be installed above the seat track (10).

_______


area.

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(4) Installation of the Moisture Barrier Foil (4) on the floor panel (6):

____
(a) Unwind the moisture barrier foil BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-104) (MYLAR) (4) from the roll and cut the
R (MYLAR) (4) to the required length.
NOTE : Make sure that the Moisture Barrier Foil (MYLAR) is in

____
good condition and has no damage (e.g. cracks, folds,
holes,...)
(b) Remove the protective paper and install the Moisture Barrier Foil
(MYLAR) (4) on the floor-panels (6). Install it with a soft
cotton cloth and with a light pressure of your hand. Work from
the middle and press towards the edges to prevent formation of
wrinkles or air pockets.
(c) With a rubber roller press the Moisture Barrier Foil (MYLAR) (4)
onto the floor-panels (6).
NOTE : Move the rubber roller forwards and backwards and around
____
the edges for a better bond and a smooth surface.
(d) For the installation of one more piece of the Moisture Barrier
Foil (MYLAR) (3) do the steps (a) thru (c).
NOTE : You must make sure that the Moisture Barrier Foil (MYLAR)
____
(4) has an overlap of 50 mm (2.0 in.) on (MYLAR) foil (4)
which you have already installed.

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Subtask 25-28-42-420-057
E. Installation of the NTF Assy to the Floor Panel (Welding Procedure)

(Ref. Fig. 403/TASK 25-28-42-991-011, 404/TASK 25-28-42-991-012)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Make sure that the installation area is free from dust and particles.
If necessary use a vacuum cleaner.
(2) Installation of the NTF Assy:

_______


area.

____
(c) Carefully put the NTF assy (10) in position.
(d) Make the cut outs for the furnishing location points as
necessary.
NOTE : You must leave a gap of 5.0 +2.0 -2.0 mm (0.1968 +0.0787 -
____
0.0787 in.) between the NTF assy (10) and the interior
equipment (toilet, galley etc.).
NOTE : You must leave a gap of 1.5 +1.0 -1.0 mm (0.0590 +0.0393 -
____
0.0393 in.) between the NTF-covering sheets.

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(e) Remove the protective paper from the NTF assy (10) and install it
to the Moisture Barrier Foil (MYLAR) (4) / Floor Panels (6).
(f) Install the NTF-covering on the Moisture Barrier Foil (MYLAR) (4)
a light pressure of your hand. Work from the middle of the NTF
and press towards the edges to prevent wrinkles or air pockets.
(g) Install the NTF assy (10) with a ROLLER - RUBBER. Work from the
middle of the NTF assy (10) to the sides, backwards and forwards
and around the edges for a better bond.
(h) Do the steps (3) (c) thru (g) until you have installed all of the
NTF assy (10) to the floor panel (6).
(3) Preparation of Welding area:

(Ref. Fig. 405/TASK 25-28-42-991-013)
(a) Chamfer the edges of the NTF-covering at the joints with a

TRIANGLE. Make a groove in the shape of a V with an angle of
R approximately 30 on the NTF edges. A stainless steel or
R aluminium flexible ruler will help to make a straight groove.
CAUTION : DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL

_______
(MYLAR).
NOTE : The depth of the groove must not be deeper than 2/3 of the
____
R floor covering thickness.
(b) Remove loose particles out from the groove. Use a vacuum cleaner
if necessary.
(4) Welding procedure:
WARNING : WHEN YOU PUT THE HOT AIR BLOWER DOWN, MAKE SURE THAT YOU
_______
PUT IT ON A HEAT-RESISTANT SURFACE. THE HOT PARTS OF THE
BLOWER CAN CAUSE A FIRE.
_______
AREA. FUMES FROM WELDING ARE POISONOUS.
WARNING : DO NOT TOUCH HOT PARTS. HOT PARTS CAN CAUSE BURNS. IF YOU
_______
GET A BURN, HOLD IT IN COLD WATER FOR 10 MINUTES AND GET
MEDICAL AID.
NOTE : You must obey the manufactures instructions when you use the
____
hot air blower.

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Non-Textile Floor-Covering (NTF) - Welding Procedure
Figure 405/TASK 25-28-42-991-013

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R
IAC
(a) Set the working temperature of the HOT AIR BLOWER MAX OPERATING
370 DEG C (700 DEG F) between 160 deg.C (320.00 deg.F) and 200
deg.C (392.00 deg.F).
R (b) Cut the welding rod SPECIAL MATERIALS (Material No. 05-128) some
R centimeters / inches longer than the necessary length.
R (c) Welding procedure with speed welding nozzle (Step 2):

_______
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR
BLOWER CAN BURN THE MATERIAL.
R 1
_ Put the welding rod SPECIAL MATERIALS (Material No. 05-128)
R into the inlet of the speed welding nozzle.
2
_ Move the speed welding nozzle with light pressure and constant
speed along the groove.
(d) Welding procedure with hand roller (Step 2A):

_______
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR
BLOWER CAN BURN THE MATERIAL.
R 1
_ Put the end of the welding rod SPECIAL MATERIALS (Material No.
R 05-128) into the groove.
2
_ Point the hot air blower directly at the lifted part of the
welding rod.
3
_ Push the welding rod into the groove with a hand roller. Use a
light pressure.
4
_ At the same time, move the hot air blower and the hand roller
along the groove at a constant speed.
(e) When the welding rod is sufficiently cool, remove the unwanted
weld with a spatular trimming knife. Make a smooth surface.

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(5) Apply primer:

_______
NOTE : The following procedure is only applicable for PUR or PVC

____
NTF-Covering. It is not permitted to use it for Silicone NTF.
Apply the primer only where the sealant (15) will be applied.
(a) Make sure that the NTF surface is dry, dust and oil free. If
necessary clean the surface with CLEANING AGENTS (Material No.
11-004).
(b) Install a Masking Tape around the edges and cut-outs of the NTF
sheets, where the primer will be applied.
(c) Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No. 08-057)
with a BRUSH - BRISTLED, SMALL:
- Into the space between the NTF-assy (10) and interior equipment
- Around all outer NTF contours equipment (toilet, galley, etc.).
- Around all cut-outs.
(6) Apply Sealant (15):

_______
R (a) Apply a bead of sealant SEALANTS (Material No. 09-054) to:

- All outer NTF contours
- The gap between NTF and interior equipment (toilet, galley,
etc.).
- All cut outs
Refer to the Color Code Table
(b) Remove the unwanted sealant with a SPATULA - NON METALLIC

immediately.
(c) Remove the masking tape.
(7) Installation of the Cover Strip (12):

_______

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(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (11).
(b) Install the cover strip (12) with the screws (11).
(8) Installation of the threshold (14):

_______
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (13).
(b) Install the threshold (14) with the screws (13).
R (c) Apply a bead of sealant SEALANTS (Material No. 09-054) (15)

around the threshold (14).
5. Close-up
________
Subtask 25-28-42-410-057
A. Close Access
items.
(2) Connect the electrical connectors of the floor path marking

(Ref. TASK 33-51-12-400-001)
Subtask 25-28-42-862-054

(Ref. TASK 24-42-00-862-001)

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R TASK 25-28-42-960-001
R Replacement of the Non-Textile Floor Covering (NTF) in the Lavatories

R (Ref. Fig. 406/TASK 25-28-42-991-022)
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
R ONLY WITH A GOOD SUPPLY OF AIR.
R DO NOT SMOKE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 ROLLER - RUBBER

R No specific 2 SCRAPER - NON METALLIC
R No specific 1 VACUUM CLEANER
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R PRIMER (Ref. 20-31-00)
R MASKING TAPE (Ref. 20-31-00)
R Material No. 08-082 D DAN 1211-01
R ACRYLIC PRESSURE SENSITIVE ADHESIVE FILM
R (Ref. 20-31-00)
R Material No. 09-054 D DA4-653-3 SF
R SILICONE SEALANT (1 PART) FOR NTF (Ref. 20-31-00)

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R Non-Textile Floor Covering (NTF) in the Lavatories
R Figure 406/TASK 25-28-42-991-022

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 11-026 GB DEF-STAN 68-148/1

R SOLVENT GENERAL PURPOSE (Ref. 20-31-00)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 25-28-42-991-022 Fig. 406
R 3. __________
Job Set-up
R Subtask 25-28-42-861-056

R (Ref. TASK 24-42-00-861-001).
R 4. Procedure
_________
R Subtask 25-28-42-020-055
R A. Removal of the NTF

_______
R DO NOT SMOKE.
R (1) Remove the sealant (3) around the NTF (1) with a SCRAPER - NON
R METALLIC.

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R (2) Make sure that you do not damage the lavatory floor pan when you
R remove the NTF.
R (3) Carefully lift a corner of the NTF (1) and pull it from the floor
R panel.
R (4) Remove the NTF (1) and the adhesive film (2) with a SCRAPER - NON
R METALLIC and CLEANING AGENTS (Material No. 11-026).
R Subtask 25-28-42-160-059
R B. Preparation for Installation
R (1) Cleaning with Cleaning Agents:

_______
R USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
R (a) Clean the component interface and the adjacent area with a non
R metallic scraper, CLEANING AGENTS (Material No. 11-026) and a
R lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (2) Use a VACUUM CLEANER to clean the work area from dust and other
R particles.
R (3) Make sure that the lighting in the work area is bright.
R (4) Make sure that the ambient temperature in the work area is between 18
R deg.C (64.40 deg.F) and 30 deg.C (86.00 deg.F).
R (5) Make sure that the ambient humidity is not more than 75%.
R NOTE : You must monitor the ambient temperature and the ambient
____
R humidity in the work area with applicable instruments.
R Subtask 25-28-42-420-060
R C. Installation of the new NTF
R (1) Make sure that the distance A is between 1 mm (0.04 in.) and 2 mm
R (0.08 in.).
R (2) Cut the NTF (1) to the correct dimension.
R (3) Install the adhesive film BONDING AND ADHESIVE COMPOUNDS (Material
R No. 08-082) (2) to the NTF (1).

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R (4) Remove the protective foil from the adhesive film (2).
R (5) Install the NTF (1) to the lavatory floor pan with a light pressure
R of your hand.
R (6) Make sure that the position of the NTF (1) is correct.
R (7) Move a ROLLER - RUBBER forward and backward on the NTF (1) to make
R sure that it is correctly attached to the lavatory floor pan.
R (8) Sealing of the Edges of the NTF:

_______
R (a) Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No. 08-057)
R to the edges of the NTF (1).
R (b) Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No.
R 08-074) around the area you want to seal.
R (c) Apply the sealant SEALANTS (Material No. 09-054) (3) on the
R primer.
R (d) Remove unwanted sealant with a SCRAPER - NON METALLIC

R immediately.
R (e) Remove the masking tape.
R items.
R 5. Close-up
________
R Subtask 25-28-42-862-056

R (Ref. TASK 24-42-00-862-001).

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PROTECTION - FLOOR, MOISTURE BARRIER FOIL - REMOVAL/INSTALLATION
________________________________________________________________
TASK 25-28-43-000-001
Removal of Moisture Barrier Foil (MYLAR)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-28-42-000-001 Removal of the Non-Textile Floor Covering (NTF)
25-28-43-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 25-28-43-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-28-43-010-050
B. Get Access
(1) Make sure that the Textile Floor Covering (Ref. TASK 25-28-41-000-
001) and/or the Non-Textile Floor Covering (Ref. TASK 25-28-42-000-
001) is removed.
(2) Make sure that the area of the Moisture Barrier Foil (MYLAR) is free
from equipment and furnishings.
4. Procedure
_________
Subtask 25-28-43-020-050
R A. Removal of the Moisture Barrier Foil (MYLAR):
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(Ref. Fig. 401/TASK 25-28-43-991-001)
CAUTION : REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE

_______
CABIN FLOOR PANELS.

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R (1) Remove the Moisture Barrier Foil (MYLAR) (1) from the floor panel
R (2). Use a SCRAPER - NON METALLIC to help the removal procedure.

_______
R

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R Installation of Moisture Barrier Foil (MYLAR)

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Page 404
Feb 01/07

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R Installation of Moisture Barrier Foil (MYLAR)

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TASK 25-28-43-400-001
Installation of Moisture Barrier Foil (MYLAR)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-28-42-400-001 Installation of the Non-Textile Floor Covering (NTF)
51-75-13-916-002 Repair to a layer of Corrosion Preventive Compound
25-28-43-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-28-43-860-050
42-00-861-001).
(2) Make sure that the area of the Moisture Barrier Foil (MYLAR) is free
from equipment and furnishings.
4. Procedure
_________
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
_______
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR
IN YOUR EYES :
MINUTES.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.

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Subtask 25-28-43-160-050

(Ref. Fig. 401/TASK 25-28-43-991-001)
(1) Clean the floor panels and the MYLAR-Covering installation area:

_______
R (a) Clean the floor panels (2), the component interface and the
R adjacent area with CLEANING AGENTS (Material No. 11-004), a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) and a

area.
75 %.
(6) Make sure that you monitor the ambient temperature and the ambient
humidity of the work area with applicable instruments.
Subtask 25-28-43-560-050
R B. Preparation for Installation

(Ref. Fig. 401/TASK 25-28-43-991-001)
(1) Inspect the Corrosion Preventive Filling Compound Application.
(a) Make sure that:

- The corrosion preventive filling compound is in good condition
(cracks are not permitted)
- The complete seat track crown is filled with corrosion
preventive filling compound
- The top surface of the seat track (4) has a thin layer of
COSMOLINE

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R - The equipment attachment points are installed.
(b) If necessary, correct the application of Corrosion Preventive

Filling Compound (Ref. TASK 51-75-13-916-002).
(2) Inspect the Floor Panels:
(a) Do a detailed visual inspection of the floor panels.
(b) Make sure that the floor panels have no damage, scratches, dents
and holes.
(c) Make sure that the floor panels are correctly fastened on the
floor structure.
R
R (3) Installation of the Adhesive Tape: (Detail C)

_______
R (a) Clean the contact areas of the adhesive tape (3) with a lint-free
R cotton cloth, MISCELLANEOUS (Material No. 19-003) and CLEANING
R (b) Install the adhesive tape (3) BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-084) on the center of the seat track.
Subtask 25-28-43-420-050
C. Installation of the Moisture Barrier Foil (MYLAR) on the Floor Panels.

(Ref. Fig. 401/TASK 25-28-43-991-001)
R (1) Installation of the Moisture Barrier Foil (MYLAR) BONDING AND

R ADHESIVE COMPOUNDS (Material No. 08-104) (1) on the floor panels (2):
R (a) Unwind the Moisture Barrier Foil (MYLAR) (1) from the roll and
R cut the (MYLAR) (1) to the necessary length.
(b) Make sure that the Moisture Barrier Foil (MYLAR) is in good
condition and has no damage (example: cracks, folds, holes, ...).

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R (c) Remove the protective paper and install the Moisture Barrier Foil
R (MYLAR) (1) on the floor-panels (2). Install it with a soft
R cotton cloth MISCELLANEOUS (Material No. 19-003) and with a light
pressure of your hand. Work from the middle and press to the
edges to prevent formation of wrinkles or air pockets.
CAUTION : DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL

_______
(MYLAR).
R (d) Press the Moisture Barrier Foil (MYLAR) (1) onto the floor panels
R (2) with a ROLLER - RUBBER.
(e) Move the rubber roller forwards and rearwards and around the
edges for a better bond and a smooth surface.
R (f) For the installation of one more piece of the Moisture Barrier
R Foil (MYLAR) (1) do the steps (a) thru (e).
R NOTE : The Moisture Barrier Foil (MYLAR) (1) must have an overlap
____
R of 50 mm (2.0 in.) on (MYLAR) foil (1) which you have
R already installed. (Detail B).
5. Close-up
________
Subtask 25-28-43-410-050
A. Close Access
items.
(2) If necessary, install the non-textile floor covering (Ref. TASK 25-
28-42-400-001) and/or the textile floor-covering (Ref. TASK 25-28-41-
400-001).
Subtask 25-28-43-862-050

(Ref. TASK 24-42-00-862-001).

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ELECTRICAL SERVICE SUPPLY - DESCRIPTION AND OPERATION
_____________________________________________________
1. _______
General
R The electrical service supply-system is installed to supply electrical power
R to sockets which you can use for electrical equipment.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
7ME WALL SOCKET 222 831
13ME WALL SOCKET 261 831
R 3. System
__________________
Description
R (Ref. Fig. 001)
R The electrical service supply-system in the passenger cabin is divided into
R 2 sections:
R - the FWD cabin system,
R - the AFT cabin system.
R A. The FWD Cabin System

R The FWD cabin system has a circuit breaker panel 2000VU and an electrical
R socket 7ME.
R The FWD cabin system is connected to the circuit breaker panel 2000VU.
R The circuit breaker panel 2000VU is installed on the ceiling near the FWD
R passenger/crew door.
R - The electrical socket 7ME is installed on the RH side of the
R passsenger/crew door.
R B. The AFT Cabin System

R The AFT cabin system has a circuit breaker panel 2001VU and an electrical
R socket 13ME.
R The AFT cabin system is connected to the circuit breaker panel 2001VU.
R The circuit breaker panel 2001VU is installed on the ceiling near the AFT
R passenger/crew door.
R - The electrical socket 13ME is installed on the RH side of the
R passsenger/crew door.
R 4. Power
____________
Supply
(Ref. Fig. 002)
R The busbar 214XP nad 212XP supply 115 V AC, 400 Hz to each wall-socket. Each
R wall-socket has an isolated electrical circuit and is independently
R protected by a 10 A circuit breaker. The circuit breakers are installed on
R the circuit breaker panels 2000VU and 2001VU.

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R Sockets for Vacuum Cleaner
Figure 001

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Page 2
May 01/02

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R Vacuum Cleaner Sockets - Power Supply
Figure 002

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BUFFET AND GALLEY - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
The galleys are installed in the utility areas. The function of the galleys
is to keep and prepare food and hot and cold drinks.
Different installation configurations of the galleys are possible
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 001)
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R **ON A/C 001-012, 014-099, 901-999,
3. __________________
System Description
A. Forward Galleys (Ref. 25-31-00)

The forward galleys are installed in the FWD utility area of the
aircraft.
B. Aft Galleys (Ref. 25-33-00)

The aft galleys are installed in the Aft utility area of the aircraft.
C. Galley Equipment (Ref. 25-35-00)

The galley equipment is installed to prepare and keep food and drinks for
the passengers and crew.
Some galleys only keep food and drinks. Other galleys contain
electrically operated equipment for the preparation of food and drinks.
R **ON A/C 101-199,
R 3. __________________
System Description
R A. Forward Galleys (Ref. 25-31-00)

R The forward galleys are installed in the forward utility area of the
R aircraft.

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Galley Locations
Figure 001

R

EFF :

001-012, 014-099, 901-999, 25-30-00

Page 2
Feb 01/07

IAC
R Galley Locations
R Figure 001A

EFF :

101-199, 25-30-00

Page 3
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R B. Mid Galleys (Ref. 25-32-00)
R The mid galleys are installed in the center area of the aircraft near the
R emergency exits immediately in front of the wings.
R C. Aft Galleys (Ref. 25-33-00)

R The aft galleys are installed in the aft utility area in the rear of the
R aircraft.
R D. Galley Equipment (Ref. 25-35-00)

R The galley equipment is installed to prepare and keep food and drinks for
R the passengers and crew.
R Some galleys only keep food and drinks. Other galleys contain
R electrically operated equipment for the preparation of food and drinks.
R **ON A/C ALL
4. Power
____________
Supply
The galley supply system supplies electrical power to the galleys (Ref.
24-56-00).
5. _________
Interface
If applicable the galleys have interfaces with:
- the water/waste system (Ref. 38-00-00),
- the lavatory/galley ventilation system (Ref. 21-23-00),
- the galley supply system (Ref. 24-56-00).

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BUFFET AND GALLEY - SERVICING
_____________________________
TASK 25-30-00-920-001
R Remove and Discard Filter Element
1. __________________
Reason for the Job
R Refer to the MPD TASK: 253000-02
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-30-00-960-002 Replacement of the Air Extraction Filter
3. __________
Job Set-up
Subtask 25-30-00-010-052-A
A. There is no special job set-up for this task.
4. Procedure
_________
Subtask 25-30-00-920-051
R A. Remove and Discard the Filter Elements
(1) Replace the filter elements of the air extraction system (Ref. TASK
25-30-00-960-002).

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TASK 25-30-00-960-001
Replacement of the Galley Water-Filter Elements (if installed)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific clean lint-free cloth

No specific 1 CONTAINER - CLEAN, APPLICABLE
R No specific AR WARNING NOTICE
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 cartridge-filter 25-31-01 99 -010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-15-000-001 Removal of the Coffee Maker
25-35-15-400-001 Installation of the Coffee Maker
25-35-21-000-001 Removal of the Beverage Maker
25-35-21-400-001 Installation of the Beverage Maker
25-35-25-000-001 Removal of the Hot-Cup
25-35-25-000-002 Removal of the Hot-Jug
25-35-25-400-001 Installation of the Hot-Cup
25-35-25-400-002 Installation of the Hot-Jug
25-35-27-000-001 Removal of the Water Boiler/Heater

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-35-27-400-001 Installation of the Water Boiler/Heater

25-35-29-000-001 Removal of the Refrigerator
25-35-29-400-001 Installation of the Refrigerator
38-10-00-614-001 Pressurization of the Potable Water System from a
Ground Air Supply
38-10-00-614-002 Depressurization of the Potable Water System
25-30-00-991-006 Fig. 301
3. __________
Job Set-up
Subtask 25-30-00-861-053

(Ref. TASK 24-42-00-861-001)
R Subtask 25-30-00-860-050
R B. Aircraft Maintenance Configuration
R WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A

_______
R PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO
R WORK ON IT.
R (1) Depressurize the potable water system (Ref. TASK 38-10-00-614-002).
R Subtask 25-30-00-941-055
R C. Safety Precautions
R (1) On the water service panel:
R (a) Put a WARNING NOTICE in position to tell persons not to

R pressurize the potable water system.

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Subtask 25-30-00-010-056
R D. Get Access
NOTE : A placard shows the location of the water filter.

____
R (1) Remove this equipment if installed and if necessary:
(a) The coffee maker (Ref. TASK 25-35-15-000-001).
(b) The beverage maker (Ref. TASK 25-35-21-000-001).
(c) The hot cup (Ref. TASK 25-35-25-000-001).
(d) The hot jug (Ref. TASK 25-35-25-000-002).
(e) The water heater (Ref. TASK 25-35-27-000-001).
(f) The refrigerator (Ref. TASK 25-35-29-000-001).
(g) The access panel.
4. Procedure
_________
Subtask 25-30-00-960-051
A. Replacement of the Galley Water-Filter Cartridge

(Ref. Fig. 301/TASK 25-30-00-991-006)
(1) Close the potable-water shut-off valve of the galley potable-water

system.
(2) Open the water faucet in the galley to release the water pressure.
(3) Get access to the galley water-filter.
(4) If applicable, operate the air vent (1) on the filter top (2).
(5) Put a CONTAINER - CLEAN, APPLICABLE below the filter shell (6).
(6) Release the nut (7) and remove the clamp (4).
(7) Remove the filter top (2).
(8) Remove and discard the gasket (3).

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Aug 01/07

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Galley Water Filter
Figure 301/TASK 25-30-00-991-006

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May 01/03
R
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(9) Remove and discard the filter cartridge (5) from the filter shell
(6), if necessary.
(13) Make sure that the inside of the filter shell (6) is clean.
(14) Install the new cartridge-filter (5) and the new gasket (3), if
necessary.
(15) Install the filter top (2).
(16) Put the clamp (4) in position and tighten the nut (7).
Subtask 25-30-00-790-050
B. Leak Check
(1) Pressurize the potable water system (Ref. TASK 38-10-00-614-001).
(2) In the galley, put the water shut-off valve to the OPEN position.
CAUTION: Open the galley potable water faucet to bleed the system (to
evacuate the black water from the new cartridge).
(3) If necessary, open the water-boiler faucets to bleed each boiler and
check the flow of water.
(4) Examine the water filter for leaks.
NOTE : Leaks are not permitted.

____
(5) Release the pressure from the potable water system (Ref. TASK 38-10-
00-614-002).
(6) Remove the container.
(7) Dry the work area with a clean lint-free cloth.

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Aug 01/07
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5. Close-up
________
Subtask 25-30-00-410-058
A. Close Access
items.
R (2) Install this equipment if removed:
(a) The access panel.
(b) The refrigerator (Ref. TASK 25-35-29-400-001).
(c) The coffee maker (Ref. TASK 25-35-15-400-001).
(d) The beverage maker (Ref. TASK 25-35-21-400-001).
(e) The hot cup (Ref. TASK 25-35-25-400-001).
(f) The hot jug (Ref. TASK 25-35-25-400-002).
(g) The water heater (Ref. TASK 25-35-27-400-001).
R Subtask 25-30-00-942-057
R B. Safety Precautions
R (1) Remove the warning notices from:

R - the water service panel.
Subtask 25-30-00-862-053-A
R C. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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Page 307
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TASK 25-30-00-960-002
Replacement of the Air Extraction Filter
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-19-000-001 Removal of the Oven
25-35-19-400-001 Installation of the Oven
25-30-00-991-005 Fig. 302
3. __________
Job Set-up
Subtask 25-30-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 25-30-00-010-055
B. Get Access
(1) Remove the oven(s) (Ref. TASK 25-35-19-000-001).

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Aug 01/07
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4. Procedure
_________
Subtask 25-30-00-960-050
R A. Replace the Galley Air-Filter(s):

R (Ref. Fig. 302/TASK 25-30-00-991-005)
R (1) Remove the grill/grill with filter pad from the air extraction duct.
R (2) Remove and discard the filter pad/discard the grill with filter pad.
R NOTE : Because of galley type and/or galley vendor, there are two
____
R types of filters.
R On one type, it is necessary to replace all the grill assembly
R with filter pad.
R On the other type, it is only necessary to replace the filter
R pad.
(5) If applicable, cut the filter pad to the correct size.
(6) Put the new filter pad in position.
R (7) Install the grill/grill with filter pad on the air extraction duct.
items.
5. Close-up
________
Subtask 25-30-00-410-057
A. Close Access
items.
(2) Install the oven(s) (Ref. TASK 25-35-19-400-001).

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Aug 01/07

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Galley Air-Filter Element
Figure 302/TASK 25-30-00-991-005

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Aug 01/07
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Subtask 25-30-00-862-054

(Ref. TASK 24-42-00-862-001).

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BUFFET AND GALLEY - INSPECTION/CHECK
____________________________________
TASK 25-30-00-210-001
Detailed Visual Inspection of the Galley Attachment Points
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-004A USA MIL-A-46106 TYPE I

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R Power
25-23-45-000-002 Removal of the Door Frame Linings at the Right FWD
Passenger/Crew Door
25-23-45-000-003 Removal of the Door Frame Linings at the Left AFT
Passenger/Crew Door
25-23-45-000-004 Removal of the Door Frame Linings at the Right AFT
Passenger/Crew Door

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-45-400-005 Installation of the Door Frame Linings at the Right

AFT Passenger/Crew Door
FWD Passenger/Crew Door
25-23-45-400-008 Installation of the Door Frame Linings at the Left
**ON A/C 001-012, 014-099,
25-30-00-991-001 Fig. 601
R **ON A/C 101-199, 901-999,
25-30-00-991-001-A Fig. 601A
**ON A/C 001-012, 014-099,
25-30-00-991-002 Fig. 602
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-30-00-861-051

(Ref. TASK 24-42-00-861-001)

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**ON A/C 001-012, 014-099,
Subtask 25-30-00-010-051
B. Get Access
(1) Remove the galley trolleys.
(2) Remove the ceiling panels and the door frame linings in the area of
the forward galleys (Ref. TASK 25-23-41-000-001), (Ref. TASK 25-23-
45-000-002).
the aft galley (Ref. TASK 25-23-41-000-001), (Ref. TASK 25-23-45-000-
004), (Ref. TASK 25-23-45-000-003).
(4) Get access to the galley attachment points.

(Ref. Fig. 601/TASK 25-30-00-991-001, 602/TASK 25-30-00-991-002)
(a) Remove the screws (7) and the upper pelmet (6).
(b) Remove the screws (2) and the access panels (1).
(c) Open the doors (3) and (8).
(d) Remove the screws (5) and the covers (4).
R **ON A/C 101-199, 901-999,
Subtask 25-30-00-010-051-A
B. Get Access
(1) Remove the galley trolleys.
the forward galley (Ref. TASK 25-23-41-000-001) and (Ref. TASK 25-23-
45-000-002).
004) and (Ref. TASK 25-23-45-000-003).

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Page 603
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Attachment Points of the Forward Galleys
Figure 601/TASK 25-30-00-991-001

R

EFF :

001-012, 014-099, 25-30-00

Page 604
May 01/06

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Attachment Points of the FWD Galley
Figure 601A/TASK 25-30-00-991-001-A

R

EFF :

101-199, 901-999, 25-30-00

Page 605
Feb 01/07

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Attachment Points of the Aft Galley
Figure 602/TASK 25-30-00-991-002

R

EFF :

001-012, 014-099, 25-30-00

Page 606
May 01/06

IAC
R (4) Get access to the galley attachment points.
R (Ref. Fig. 601A/TASK 25-30-00-991-001-A)
R (a) Remove the screws (2) and the pelmet (1).
R (b) Remove the screws (3) and the access plate (4).
R (c) Remove the screws (9) and the pelmet (10).
R (d) Remove the screws (11) and the access plate (12).
R (e) Remove the screws (6) and the covers (5).
R (f) Remove the screws (7) and the covers (8).
R (g) Remove the screws (21) and the pelmet (20).
R (h) Remove the screws (23) and the access plates (22).
R (i) Remove the screws (25) and the covers (24).
R (j) Remove the screws (26) and the covers (27).
R **ON A/C ALL
4. Procedure
_________
Subtask 25-30-00-210-050
A. Examine the Attachment Points
(1) Examine the upper attachment points. Use a mirror if necessary.
(a) Make sure that the rods and the attach fittings are in the
correct condition.
(b) Make sure that the supports, the bolts and the nuts are in the
correct condition.
(c) Make sure that the quick-release pins are in the correct
condition.
(d) Make sure that the bolts, the nuts, the supports, the rods and
the attach fittings are correctly installed.

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Page 607
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(2) Examine the lower attachment points.
(a) Make sure that the supports, the bolts and the nuts are in the
correct condition.
R (b) Make sure that the mounting points are in the correct condition.
(c) Make sure that the supports, the bolts and the nuts are correctly
installed.
5. Close-up
________
R **ON A/C 001-012, 014-099,
Subtask 25-30-00-410-050
A. Close Access
(1) Install the access covers.

(Ref. Fig. 601/TASK 25-30-00-991-001, 602/TASK 25-30-00-991-002)
(a) Install the covers (4) and the screws (5).
(b) Close the doors (3) and (8).
(c) Install the access panels (1) and the screws (2).
(d) Put the upper pelmet (6) in position and install the screws (7).
(2) Install the ceiling panels and the door frame linings in the area of
45-400-007).
005), (Ref. TASK 25-23-45-400-008).
(4) Seal the lower attachment points.

_______

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Page 608
May 01/06

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_______
AND 15 MINUTES.
HEAT.
(a) Apply new BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A)
into all the joints between the covers of the lower attachment
points and the galley structure.
items.
(6) Move the galley trolleys into the galley(s) and lock them in
position.
R **ON A/C 101-199, 901-999,
Subtask 25-30-00-410-050-A
A. Close Access
(1) Install the access covers.

(Ref. Fig. 601A/TASK 25-30-00-991-001-A)
(a) Install the covers (27) and the screws (26).
(b) Install the covers (24) and the screws (25).
(c) Install the access plates (22) and the screws (23).
(d) Install the pelmet (20) and the screws (21).
(e) Install the covers (8) and the screws (7).
(f) Install the covers (5) and the screws (6).
(g) Install the access plate (12) and the screws (11).

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Page 609
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(h) Install the pelmet (10) and the screws (9).
(i) Install the access plate (4) and the screws (3).
(j) Install the pelmet (1) and the screws (2).
45-400-007).
005), (Ref. TASK 25-23-45-400-008).
items.
(5) Move the galley trolleys into the galley(s) and lock them in
position.
**ON A/C ALL
Subtask 25-30-00-862-051

R (Ref. TASK 24-42-00-862-001).

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FORWARD GALLEY - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The forward galleys are installed in the FWD utility area.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 001)
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R **ON A/C ALL
3. System
__________________
Description
There are two optional configurations of galley, these are the:
- wet unit galley
- dry unit galley.
A. Wet Unit Galley

The function of the wet unit galley is to keep and/or prepare food and
hot or cold drinks. This galley has electrical equipment, a potable water
supply and waste water equipment.
The galley can hold full and/or half size trolleys and containers. The
galley can also have stowage compartments for coats, equipment etc..
B. Dry Unit Galley

The function of the dry unit galley is to keep food and drink in storage.
This galley has no system supplies or equipment. The galley can hold full
and/or half size trolleys and containers. The galley can also have
stowage compartments for coats, equipment, equipment etc..
4. ____________
Power Supply
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)

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Page 1
Nov 01/07

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Forward Galley Location
Figure 001

R

EFF :

001-012, 014-099, 901-999, 25-31-00

Page 2
Nov 01/07

IAC
R Forward Galley Locations
R Figure 001A

R

EFF :

101-199, 25-31-00

Page 3
Nov 01/07

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Galley Power Supply - Location 1

R

EFF :

001-012, 014-099, 25-31-00

Page 4
May 01/06

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R

EFF :

001-012, 014-099, 25-31-00

Page 5
May 01/06

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R **ON A/C 101-199,
(Ref. Fig. 002A)
R **ON A/C 901-901,
R (Ref. Fig. 002B)
R **ON A/C 902-999,
R (Ref. Fig. 002C)
**ON A/C ALL
The galley electrical supply (Ref. 24-56-00) connects to terminal blocks in

the forward utility area.
Circuit breakers in the galley control panel give electrical safety to the
galley electrical equipment.
5. _________
Interface
If applicable, each galley has an interface with:
- the water waste system (Ref. 38-00-00)
- the lavatory/galley ventilation system (Ref. 21-23-00)
6. Component
_____________________
Description
(Ref. Fig. 003)
A. Galley
The galley basic structure is made from sandwich panels. The sandwich
panels are made from NOMEX with fiberglass cover plates. Extrusions are
bonded and/or riveted to the panels. Edge profiles, stainless-steel kick
strips and rub-strips are installed to protect the galley where
applicable. The main galley attachment points are hard point and/or seat
rail attachments on the floor and tie rod attachments at the upper
fuselage structure.
B. Pelmet
The pelmet is a cover structure on the top of the galley. Behind the
pelmet are all the top galley connections.

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Page 6
Feb 01/08

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R Galley Power Supply - G1
R Figure 002A

R

EFF :

101-199, 25-31-00

Page 7
Feb 01/08

IAC
Galley Power Supply - G1
R Figure 002B

R

EFF :

901-901, 25-31-00

Page 8
Feb 01/08

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R Figure 002C

EFF :

902-999, 25-31-00

Page 9
Feb 01/08

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Galley Installation - Example
Figure 003

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Page 10
Feb 01/08

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GALLEY UNIT - REMOVAL/INSTALLATION
__________________________________
TASK 25-31-41-000-001
Removal of the FWD Galley Unit (6475MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR WARNING NOTICE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
52-51-11-000-001 Removal of the Cockpit Door
R
25-31-41-991-001 Fig. 401
25-31-41-991-002 Fig. 402
25-31-41-991-014 Fig. 403

R

EFF :

001-012, 014-099, 25-31-41

Page 401
Nov 01/07

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R
3. __________
Job Set-up
Subtask 25-31-41-861-057

(Ref. TASK 24-42-00-861-001).
Subtask 25-31-41-941-050
B. Safety Precautions
(1) On the AIR COND panel 30VU:
(a) Make sure that the APU BLEED, ENG 1/2 BLEED and the PACK 1/2
pushbutton switches are in the OFF position.
NOTE : For the APU BLEED the ON legend is off.

____
For the ENG 1/2 BLEED the OFF legends are on.
For the PACK 1/2 the OFF legends are on.
(b) Put a WARNING NOTICE in position to tell persons not to operate

these pushbutton switches.
(2) On the High Pressure (HP) and Low Pressure (LP) ground connectors,
put a WARNING NOTICE in position to tell persons not to connect the
ground air supply.
(3) On the water service panel:
(a) Put a WARNING NOTICE in position to tell persons not to

pressurize the potable water sytem.

R

EFF :

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Page 402
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Subtask 25-31-41-865-081
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
122VU ELEC/GALLEY/CTL 1XA S26
R
122VU AIR COND/LAV/GALLEY VENT CTL/EXTRACT FAN/CTL 5HU U21
122VU AIR COND/LAV/GALLEY VENT CTL/EXTRACT FAN/SPLY 6HU U19
R
123VU FWD GALLEY/FEEDER D 2MC AD04
123VU FWD GALLEY/FEEDER C 1MC AF09
R
Subtask 25-31-41-860-062
D. Aircraft Maintenance Configuration
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A

_______
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO
WORK ON IT.
(1) De-pressurize the potable water system (Ref. TASK 38-10-00-614-002).

R
Subtask 25-31-41-010-056
E. Get Access
(1) If necessary, remove the contents and the equipment from the galley.
(2) Remove the curtain and curtain rail, if installed (Ref. TASK 25-26-
41-000-001).
(3) Remove the ceiling panels (Ref. TASK 25-23-41-000-001) and the door
frame linings (Ref. TASK 25-23-45-000-002) in the area of the galley.
(4) Remove the cockpit door (Ref. TASK 52-51-11-000-001).

R

EFF :

001-012, 014-099, 25-31-41

Page 403
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R
4. Procedure
_________
Subtask 25-31-41-020-062
A. Removal of the Galley Unit
(1) Remove the Upper Attachments

(Ref. Fig. 401/TASK 25-31-41-991-001, 402/TASK 25-31-41-991-002,
403/TASK 25-31-41-991-014)
(b) Disconnect the electrical connections.
_______
DISCONNECT THEM.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU
WILL CAUSE DAMAGE TO EQUIPMENT.
1
_ Make match marks and disconnect the electrical connections
(76).
(c) Disconnect the bonding straps (92).
(d) Open the door (40) and remove the screws (74) and the access
panel (73).
(e) Release the clamp (65) and disconnect the hose (66) of the
ventilation system.
(f) Release the clamp (63) and disconnect the hose (64) of the
exhaust air system.
(g) Put blanking plugs on the disconnected line ends.
(h) Remove the screws (5) and the access panels (4).
(i) Remove the quick-release pins (7) and disconnect the rods (6)
from the A/C structure.
(j) Remove the bolts (2) and the supports (1) and (3).

R

EFF :

001-012, 014-099, 25-31-41

Page 404
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Attachment of the Galley 6475MM at Location 1
Figure 401/TASK 25-31-41-991-001

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001-012, 014-099, 25-31-41

Page 405
Aug 01/06
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Splitline of the Galley 6475MM at Location 1
Figure 402/TASK 25-31-41-991-002

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Page 406
Aug 01/06
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Supply of the Galley 6475MM at Location 1
Figure 403/TASK 25-31-41-991-014

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Page 407
Aug 01/06
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(2) Remove the Lower Attachments
(Ref. Fig. 401/TASK 25-31-41-991-001, 402/TASK 25-31-41-991-002,
403/TASK 25-31-41-991-014)

_______
WORK ON IT.
(a) Loosen the nut (72) and disconnect the potable water line (69).
(b) Release the clamp (71) and disconnect the drain hose (70).
(c) Put blanking plugs on the disconnected line ends.
(d) Open the door (41).
(e) Remove the screws (9) and (44), the wheel guides (43) and the
covers (8).
(f) Remove the L-profiles (42).
(g) Remove the nuts (12) and the bolts (20).
(h) Remove the plates (19), the eccentric plugs (17) and the
eccentric bushes (18).
Subtask 25-31-41-020-050
B. Disconnect the Galley Splitline
(1) Splitline Connections

(Ref. Fig. 402/TASK 25-31-41-991-002, 403/TASK 25-31-41-991-014)
(a) Prevent damage to the component interface and the adjacent area.
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME

_______
DAMAGED OR INJURE PERSONNEL. THE UNIT/ASSEMBLY IS
HEAVY.
(b) Carefully lift the galley and move it to the centerline of the
aircraft.
(c) Disconnect the galley at the splitline.
NOTE : The splitline screws and bolts are painted red.

____

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Page 408
Nov 01/07
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(d) Open the door (75) and remove the screws (89) and the access
panel (88).
(e) Release the clamp (86) and disconnect the drain hose (87) from
the sink (90).
(f) Remove the screws (45) and (48).
(g) Remove the screws (46) and the T-profile (47).
NOTE : Make sure that you have removed all the screws which
____
attach the work deck.
(h) Pull out the work deck (49).
(i) Remove the screws (39) and the door (40).
(j) Remove the screws (37) and the waste compartment assembly (38).
(k) Remove the bolts (32) and the panel (36).
(l) Remove the screws (52) and the door (53).
(m) Remove the screws (85) and the access panel (84).
(n) Remove the screws (68) and the access panel (67).
(o) Disconnect the potable water lines (82) from the water filter
(83).
(p) Release the clamp (80) and disconnect the drain hose (81) from
the muffler (79).
(q) Disconnect the potable water line (77) from the shutoff valve
(78).
(r) Put blanking plugs on the disconnected line ends.
(s) Disconnect the electrical connector (91).
(t) Put blanking caps on the disconnected electrical connectors.
(u) Remove the screws (50) and the angle strips (51).
(v) Remove the screws (31), the covers (33) and the bolts (32).

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001-012, 014-099, 25-31-41

Page 409
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(2) Remove the Floor Fittings
(Ref. Fig. 401/TASK 25-31-41-991-001)
(a) Remove the shims (16).
NOTE : Identify the position of the shims (16).

____
(b) Remove the bolts (10) and the washers (11).
(c) Remove the supports (15).
(d) Remove and discard the packings (14).
(e) Remove the bushes (13).

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Page 410
Nov 01/07
R
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R
TASK 25-31-41-400-001
Installation of the FWD Galley Unit (6475MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-002 USA MIL-R-46082 TYPE I

GENERAL PURPOSE DIMETHACRYLATE GREEN (Ref. 20-31-00)
(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
14 packings 25-31-01 01 -030

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-33-21-618-001 Pre-conditioning through the HP Ground Connection

12-33-21-618-001 Pre-conditioning with the APU
Bolts and Screws in the Tanks
Power
the External Power
Passenger/Crew Door
25-31-41-000-001 Removal of the FWD Galley Unit (6475MM)
Ground Air Supply
52-51-11-400-001 Installation of the Cockpit Door
R
25-31-41-991-001 Fig. 401
25-31-41-991-002 Fig. 402
25-31-41-991-014 Fig. 403

R

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Page 412
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R
3. __________
Job Set-up
Subtask 25-31-41-860-054
42-00-861-001).
(2) Make sure that:
(a) On the AIR COND panel 30VU:

- The APU BLEED, the ENG1/2 BLEED and the PACK 1/2 pushbutton
switches are in the OFF position.

____
For the ENG1/2 BLEED the OFF legends are on.
(b) The warning notice to tell persons not to operate these

pushbutton switches is in position.
(c) On the High Pressure (HP) and the Low Pressure (LP) ground
connectors the warning notice is in position to tell persons not
to connect the ground air supply.
(d) On the water service panel, the warning notice is in position to

tell persons not to pressurize the potable water system.
(3) Make sure that the potable water system is depressurized.

_______
WORK ON IT.
(a) Make sure that the potable water system is depressurized

(Ref. TASK 38-10-00-614-002).
(4) Make sure that all the galley compartments are empty and all
equipment is removed.
(5) Make sure that the curtain and the curtain rail are removed
(Ref. TASK 25-26-41-000-001).

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(6) Make sure that the ceiling panels and the door frame linings in the
area of the galley are removed (Ref. TASK 25-23-41-000-001),
(Ref. TASK 25-23-45-000-002).
(7) Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-
001).
R
Subtask 25-31-41-865-082
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R
R
R
Subtask 25-31-41-560-053
C. Preparation of the Replacement Component
NOTE : To move the galley through the aircraft door it is necessary to

____
disconnect the galley splitline (Ref. TASK 25-31-41-000-001).
Subtask 25-31-41-210-050
D. Preparation for Installation

area.

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4. Procedure
_________
Subtask 25-31-41-420-050
A. Connect the Galley Splitline
NOTE : Unless specified TORQUE all nuts, bolts and screws (Ref. TASK 20-
____
21-11-911-001).
(1) Install the Floor Fittings

(Ref. Fig. 401/TASK 25-31-41-991-001)
(a) Install the bushes (13).
(b) Install the new packings (14).
(c) Put the supports (15) in position.
(d) Install the washers (11).
(e) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to the
thread of the bolts (10) and install.
(f) Put the shims (16) in position as identified.
(2) Splitline Connections

(Ref. Fig. 401/TASK 25-31-41-991-001, 402/TASK 25-31-41-991-002,
403/TASK 25-31-41-991-014)

_______
DAMAGED OR INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(a) Carefully put the single modules in position.
(b) Connect the galley at the splitline.

____
(c) Install the bolts (32), the covers (33) and the screws (31).
(d) Install the angle strips (51) and the screws (50).
(e) Remove the blanking caps and plugs from the disconnected
electrical connectors and line ends.

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(f) Connect the electrical connector (91).
(g) Connect the potable water line (77) to the shutoff valve (78).
(h) Connect the drain hose (81) to the muffler (79) and tigthen the
clamp (80).
(i) Connect the potable water lines (82) to the water filter (83).
(j) Install the access panel (67) and the screws (68).
(k) Install the access panel (84) and the screws (85).
(l) Put the door (53) in position and install the screws (52).
(m) Put the panel (36) in position and install the bolts (32).
(n) Put the waste compartment assembly (38) in position and install
the screws (37).
(o) Put the door (40) in position and install the screws (39).
(p) Put the work deck (49) in position.
(q) Install the T-profile (47) and the screws (46).
(r) Install the screws (45) and (48).
(s) Connect the drain hose (87) to the sink (90) and tighten the
clamp (86).
(t) Install the access panel (88) and the screws (89).
(u) Close the door (75).

_______
HEAVY.
(v) Carefully lift the galley above the shims (16) and lower the
galley.

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Subtask 25-31-41-420-062
B. Installation of the Galley Unit
NOTE : Unless specified TORQUE all nuts, bolts and washers (Ref. TASK 20-
____
21-11-911-001).
(1) Install the Lower Attachments

(Ref. Fig. 401/TASK 25-31-41-991-001, 402/TASK 25-31-41-991-002,
403/TASK 25-31-41-991-014)
(a) Install the eccentric bushes (18), the eccentric plugs (17) and
the plates (19).
(b) Install the bolts (20) and the nuts (12).
(c) Install the L-profiles (42).
(d) Install the wheel guides (43), the covers (8) and the screws (9)
and (44).
(e) Close the door (41).
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS

_______
DEPRESSURIZED. A PRESSURIZED SYSTEM CAN CAUSE INJURY TO
PERSONS WHEN THEY DO WORK ON IT.
(f) Remove the blanking plugs from the disconnected line ends.
(g) Connect the potable water line (69) and tighten the nut (72).
(h) Connect the drain hose (70) and tighten the clamp (71).
(2) Install the Upper Attachments

(Ref. Fig. 401/TASK 25-31-41-991-001, 402/TASK 25-31-41-991-002,
403/TASK 25-31-41-991-014)
(a) Put the supports (1) and (3) in position and install the bolts
(2).
(b) Put the tie rods (6) in position and install the quick-release
pins (7).

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(c) If necessary, remove and adjust the tie rods (6).
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE.

_______
CUT, REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE
TASK. LOOSE LOCKWIRE CAN CUT OR BLIND YOU.
1
_ Remove and discard the lockwire.
2
_ Loosen the locknut.
3
_ Adjust the tie rod end until the quick-release pins (7) can
easily be installed.
4
_ Tighten the locknut.
5
_ Make sure that the tie rod end is in safety.
6
_ Safety the locknut with MISCELLANEOUS (Material No. 19-010).
(d) Install the access panels (4) and the screws (5).
(e) Remove the blanking plugs from the disconnected line ends.
(f) Connect the hose (64) of the exhaust air system and tighten the
clamp (63).
(g) Connect the hose (66) of the ventilation system and tighten the
clamp (65).
(h) Connect the electrical connections.
_______
1
_ Refer to the match marks and connect the electrical
connections (76).
(i) Connect the bonding straps (92) (Ref. TASK 20-28-00-912-002).
(j) Put the upper pelmet (34) in position and install the screws
(35).

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(3) Seal the Splitline Joints
_______
AND 15 MINUTES.
HEAT.

_______
(a) Apply new BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A)
into all the splitline joints.
R
Subtask 25-31-41-720-050
C. Do a Test of the Bonding of the Galley and the Galley Electrical

Equipment (Ref. TASK 20-28-00-912-004).
Subtask 25-31-41-865-080
breaker(s):
R 1MC, 2MC, 5HU, 6HU, 7MC, 1XA
Subtask 25-31-41-942-051
E. Safety Precautions
(1) Remove the warning notice(s) from:

- the HP ground connector
- the LP ground connector
- the AIR COND panel 30VU
- the water service panel.

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Subtask 25-31-41-710-051
F. Operational Test of the Galley Systems

(Ref. TASK 24-42-00-861-001).
(2) Do a check of the air supply (if installed) and air extraction
system:
(a) Do the pre-conditioning with the APU (Ref. TASK 12-33-21-618-

001), or the HP ground connection (Ref. TASK 12-33-21-618-001).
(b) Turn the individual air outlet clockwise until it is in the

closed position.
(c) Air must not come out from the individual air outlet.
(d) Examine all the air hoses and the connections for leaks.
(e) Repair all leaks.
(f) Turn the individual air outlet counterclockwise until it is in

the open position.
(g) Make sure that different airflow is possible when you turn the
individual air outlet.
(h) Make sure that air is extracted through the galley exhaust.
(3) Do a check of the potable water and drain system:
(a) Pressurize the potable water system (Ref. TASK 38-10-00-614-001).
(b) Examine all the potable water pipes for leaks.
(c) Repair all leaks.
(d) Operate the water faucet and make sure that water flows.
(e) Let the water flow until it is clean.
(f) Examine the drain pipe for leaks.
(g) Repair all leaks.

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(h) Depressurize the potable water system (Ref. TASK 38-10-00-614-
002).
(4) Do an operational test of the galley electrical system:
(a) On the galley electrical panel, make sure that all the circuit
breakers are closed.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the flight compartment, on the On the galley electrical panel:

overhead panel 35VU:
- Push (on) the pushbutton switch - The POWER indicator light comes on.
2XA GAllEY.
2. On the galley electrical panel: In the galley:
- Set the WORKLIGHT switch to the - The galley worklight comes on.
ON position.
- Set the WORKLIGHT switch to the - The galley worklight goes off.
OFF position.
3. In the flight compartment, on the On the galley electrical panel:

- Push (off) the pushbutton - The POWER indicator light goes off.
switch 2XA GALLEY.
5. Close-up
________
Subtask 25-31-41-410-055
A. Close Access
(1) Close Access to the Lower Connections

(Ref. Fig. 402/TASK 25-31-41-991-002, 403/TASK 25-31-41-991-014)
(a) Put the insulation of the drain hose (70) and the potable water
line (69) in position.
(b) Install the access panel (73) and the screws (74).

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(c) Close the door (40).
(2) Install the galley equipment.
items.
(4) Install the cockpit door (Ref. TASK 52-51-11-400-001).
(5) Install the ceiling panels (Ref. TASK 25-23-41-400-001) and the door
(6) Install the curtain rail and the curtain, if removed (Ref. TASK 25-
26-41-400-001).
R
Subtask 25-31-41-862-055

(Ref. TASK 24-42-00-862-001).

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GALLEY - REMOVAL/INSTALLATION
_____________________________
TASK 25-31-42-000-001
Removal of the Forward Galley Unit (6475MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
R 25-35-15-000-001 Removal of the Coffee Maker
R 25-35-21-000-001 Removal of the Beverage Maker
25-35-31-000-001 Removal of the Wine-Chiller
25-35-34-000-001 Removal of the Galley Control-Panel
53-16-11-000-001 Removal of the Mount Fitting at FR 14
25-31-42-991-005 Fig. 401
25-31-42-991-004 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-31-42-991-006 Fig. 403

25-31-42-991-008 Fig. 404
25-31-42-991-003 Fig. 405
3. __________
Job Set-up
Subtask 25-31-42-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-31-42-941-050

____

(2) On the High Pressure (HP) and the Low Pressure (LP) ground
connectors, put a WARNING NOTICE in position to tell persons not to
connect the ground air supply.
(3) On the water service panel, put a WARNING NOTICE in position to tell
persons not to pressurize the potable water system.

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Subtask 25-31-42-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU ELEC/GALY & CAB/CTL 1XA S26
123VU FWD GALLEY/FEEDER F 16MC AC10
R
R **ON A/C 901-999,
R 123VU FWD GALLEY/FEEDER C 1MC AE10
R **ON A/C 101-199, 901-999,
Subtask 25-31-42-860-050
(1) Make sure that the potable water system is depressurized:

_______
WORK ON IT.

(Ref. TASK 38-10-00-614-002).

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R **ON A/C 101-199, 902-902,
R Subtask 25-31-42-010-050-A
R E. Get Access
R (1) Remove the contents which are kept in the galley, if necessary.
R (2) Remove the galley equipment:
R (a) Remove the galley control panel, if necessary (Ref. TASK 25-35-
R 34-000-001).
R (b) Remove the ovens, if installed (Ref. TASK 25-35-19-000-001).
R (c) Remove the coffee maker, if installed (Ref. TASK 25-35-15-000-

R 001).
R (d) Remove the beverage maker, if installed (Ref. TASK 25-35-21-000-

R 001).
R (e) Remove the hot cup, if installed (Ref. TASK 25-35-25-000-001).
R (f) Remove the hot jug, if installed (Ref. TASK 25-35-25-000-002).
R (g) Remove the wine chiller, if installed (Ref. TASK 25-35-31-000-

R 001).
R (h) Remove the standard units, if installed.
R (i) Remove the galley trolleys.
R (j) Remove the waste container, if installed.
R (3) Remove the curtain and the curtain rail, if installed (Ref. TASK 25-
R 26-41-000-001).
R (4) In the area of the galley:

R - Remove the ceiling panels (Ref. TASK 25-23-41-000-001)
R - Remove the door frame linings (Ref. TASK 25-23-45-000-002).
R (5) Remove the cockpit door (Ref. TASK 52-51-11-000-001).
R (6) If a cockpit door camera is installed, remove the hinge-mount fitting

R (Ref. TASK 53-16-11-000-001).

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R **ON A/C 901-901,
Subtask 25-31-42-010-050
E. Get Access
(1) Remove the contents which are kept in the galley, if necessary.
(2) Remove the galley equipment:
(a) Remove the galley control panel (Ref. TASK 25-35-34-000-001), if

necessary.
(b) Remove the ovens (Ref. TASK 25-35-19-000-001), if installed.
(c) Remove the water boilers (Ref. TASK 25-35-27-000-001), if

installed.
(d) Remove the hot cup (Ref. TASK 25-35-25-000-001), if installed.
(e) Remove the hot jug (Ref. TASK 25-35-25-000-002), if installed.
(f) Remove the wine chiller (Ref. TASK 25-35-31-000-001), if

installed.
(g) Remove the standard units, if installed.
(h) Remove the galley trolleys.
(i) Remove the waste container, if installed.
41-000-001).
(6) If a cockpit door camera is installed, remove the hinge-mount fitting

(Ref. TASK 53-16-11-000-001).

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R **ON A/C 903-999,
R Subtask 25-31-42-010-050-B
R E. Get Access
R (a) Remove the galley control panel, if necessary (Ref. TASK 25-35-
R 34-000-001).
R (b) Remove the ovens, if installed (Ref. TASK 25-35-19-000-001).
R (c) Remove the coffee maker, if installed (Ref. TASK 25-35-15-000-

R 001).
R (d) Remove the beverage maker, if installed (Ref. TASK 25-35-21-000-

R 001).
R (e) Remove the hot cup, if installed (Ref. TASK 25-35-25-000-001).
R (f) Remove the hot jug, if installed (Ref. TASK 25-35-25-000-002).
R (g) Remove the wine chiller, if installed (Ref. TASK 25-35-31-000-

R 001).
R (h) Remove the waste container, if installed.
R 26-41-000-001).

R - Remove the door frame linings (Ref. TASK 25-23-45-000-002).
R (5) Remove the cockpit door (Ref. TASK 52-51-11-000-001).
R (6) If a cockpit door camera is installed, remove the hinge-mount fitting

R (Ref. TASK 53-16-11-000-001).

R

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R **ON A/C 101-199, 901-999,
4. Procedure
_________
Subtask 25-31-42-020-050
A. Removal of the Galley Unit G1
(1) Remove all the decorative material, if necessary.
(2) Disconnect the Electrical Connections

(Ref. Fig. 401/TASK 25-31-42-991-005)
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(a) Remove and discard the lockwire from the screws (5).
(b) Loosen the screws (5) and remove the cover (4).
(c) Disconnect the electrical wires.
_______
DISCONNECT THEM.
1
_ Remove the nuts (6) and disconnect the wires (7).
(d) Remove the screw (10), the washer (9) and the clamps (8).
(e) Remove the locknuts (3), the washers (2) and the clamps (1).
(f) Disconnect the bonding straps.
CAUTION : MAKE SURE THAT THE ELECTRICAL CONNECTOR(S) IS(ARE)

_______
DISCONNECTED BEFORE YOU DISCONNECT THE BONDING
STRAP(S).
1
_ Remove the nuts (11), the bolts (12), the washers (13) and
disconnect the bonding straps (14).

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Electrical Connections of the Galley - G1

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(3) Disconnect the Galley Supply Connections
(Ref. Fig. 402/TASK 25-31-42-991-004)

_______
WORK ON IT.
(a) Remove the screws (23) and the pelmet (24).
(b) Loosen the clamps (26) and disconnect the exhaust air hose (25)
from the pipe (27).
(c) Loosen the clamp (29) and disconnect the fresh air hose (28) from
the pipe (30).
(d) Remove the screws (22), the washers (21) and the cover (20).
(e) Loosen the nut (32) and disconnect the potable water hose (31)
from the fitting (33).
(f) Loosen the clamps (35) and disconnect the waste water hose (36)
from the pipe (34).
(4) Remove the Upper and Lower Attachments

(Ref. Fig. 403/TASK 25-31-42-991-006)

_______
(a) Remove the quick-release pins (40) and disconnect the tie rods
(43) from the A/C structure.
(b) Remove the screws (44) and the wheel guides (45).
(c) Remove the bolt (46), the washer (47) and the bushing (48).
(e) Remove the bolts (52), the washers (53) and the plates (54).
(f) Identify and record the number and position of the shims (55) for
the installation procedure and remove them.
(g) Remove the bushings (56) and (57).

R

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Supply Connections of the Galley - G1
Figure 402/TASK 25-31-42-991-004

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Upper and Lower Attachments of the Galley - G1

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(h) Prevent damage to the component interface and the adjacent area.
(i) Carefully lift and move the galley in to the centerline of the
aircraft.
Subtask 25-31-42-020-051
NOTE : This procedure is only necessary if you must remove the galley
____
from the aircraft.
(1) Disconnect the Splitline Supply Connections

(Ref. Fig. 404/TASK 25-31-42-991-008)
(a) Loosen the clamp (81) and disconnect the exhaust air hose (82)
from the exhaust air duct (80).
(b) Remove the screws (83) and the clamps (85) from the hoses (84).
(c) Disconnect all the remaining splitline supply connections as

necessary.
(d) Put blanking plugs on the disconnected line ends.
(2) Disconnect the Galley at the Splitline

(Ref. Fig. 405/TASK 25-31-42-991-003)

_______

____
(a) Remove the screws (103), the washers (104) and the divider panel
(102).
(b) Remove the covers (105), the washers (106) and the screws (107).
(c) Remove all the remaining splitline screws as necessary.
(d) Prevent damage to the component interface and the adjacent area.
(e) Carefully disconnect the galley modules (100) and (101) and
remove them and the disconnected components from the aircraft.

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Splitline - Supply Connections of the Galley - G1
Figure 404/TASK 25-31-42-991-008

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Splitlines of the Galley - G1
Figure 405/TASK 25-31-42-991-003

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(Ref. Fig. 403/TASK 25-31-42-991-006)
(a) Remove the bushing (49).
(b) Remove and discard the packing (50).
(c) Remove the bushing (51).
(d) Identify and record the number and position of the shims (65) for
(e) Remove the bolts (60), the washers (61) and floor fittings (64).
(f) Remove and discard the packings (63).
(g) Remove the bushings (62).

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TASK 25-31-42-400-001
Installation of the Forward Galley Unit (6475MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
50 packing 25-31-01 05V-020

63 packings 25-31-01 05V-020
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

21-23-00-720-002 Functional Test of an Air Extraction Point
Power
the External Power
Passenger/Crew Door
25-31-42-000-001 Removal of the Forward Galley Unit (6475MM)
R 25-35-15-000-001 Removal of the Coffee Maker
R 25-35-15-400-001 Installation of the Coffee Maker
R 25-35-21-400-001 Installation of the Beverage Maker

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-35-31-000-001 Removal of the Wine-Chiller

25-35-31-400-001 Installation of the Wine-Chiller
25-35-34-400-001 Installation of the Galley Control-Panel
Ground Air Supply
52-51-11-400-001 Installation of the Cockpit Door
53-16-11-000-001 Removal of the Mount Fitting at FR 14
53-16-11-400-001 Installation of the Mount Fitting at FR 14
25-31-42-991-005 Fig. 401
25-31-42-991-004 Fig. 402
25-31-42-991-006 Fig. 403
25-31-42-991-008 Fig. 404
25-31-42-991-003 Fig. 405
3. __________
Job Set-up
R **ON A/C 101-199, 902-902,
R Subtask 25-31-42-860-051-A
R (1) Make sure that the ground service network is energized (Ref. TASK 24-
R 42-00-861-001).
R (2) Make sure that on the AIR COND panel 30VU:
R (a) The APU BLEED, the ENG 1/2 BLEED and the PACK 1/2 pushbutton
R switches are in the OFF position.
R NOTE : For the APU BLEED the ON legend is off.

____
R For the ENG 1/2 BLEED the OFF legends are on.
R For the PACK 1/2 the OFF legends are on.
R (b) A WARNING NOTICE is in position to tell persons not to operate

R these pushbutton switches.

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R (3) Make sure that a WARNING NOTICE is in position to tell persons not to
R connect the ground air supply:
R - On the High Pressure (HP) ground connector
R - On the Low Pressure (LP) ground connector.
R (4) Make sure that the potable water system is depressurized:

_______
R WORK ON IT.
R (a) Make sure that the potable water system is depressurized

R (Ref. TASK 38-10-00-614-002).
R (b) Make sure that on the water service panel a WARNING NOTICE is in
R position to tell persons not to pressurize the potable water
R system.
R (5) Make sure that all the galley compartments are empty:
R (a) Make sure that the standard units are removed.
R (b) Make sure that the galley trolleys are removed.
R (c) Make sure that the waste container is removed.
R (d) Make sure that the galley control panel is removed, if necessary
R (Ref. TASK 25-35-34-000-001).
R (e) Make sure that the ovens are removed (Ref. TASK 25-35-19-000-
R 001).
R (f) Make sure that the coffe maker is removed (Ref. TASK 25-35-15-
R 000-001).
R (g) Make sure that the beverage maker is removed (Ref. TASK 25-35-21-
R 000-001).
R (h) Make sure that the hot cup is removed (Ref. TASK 25-35-25-000-
R 001).
R (i) Make sure that the hot jug is removed (Ref. TASK 25-35-25-000-
R 002).
R (j) Make sure that the wine chiller is removed (Ref. TASK 25-35-31-
R 000-001).

R

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R (6) Make sure that the curtain and the curtain rail are removed
R (Ref. TASK 25-26-41-000-001).
R (7) Make sure that in the area of the galley:

R - The ceiling panels are removed (Ref. TASK 25-23-41-000-001)
R - The door frame linings are removed (Ref. TASK 25-23-45-000-002).
R (8) Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-
R 001).
R (9) If a cockpit door camera is installed, make sure that the hinge-mount
R fitting is removed (Ref. TASK 53-16-11-000-001).
R **ON A/C 901-901,
Subtask 25-31-42-860-051
42-00-861-001).
(2) Make sure that on the AIR COND panel 30VU:
(a) The APU BLEED, the ENG 1/2 BLEED and the PACK 1/2 pushbutton

____
(b) The WARNING NOTICE is in position to tell persons not to operate

(3) Make sure that on the High Pressure (HP) and Low Pressure (LP) ground
connectors, the WARNING NOTICE is in position to tell persons not to
(4) Make sure that the potable water system is depressurized:

_______
WORK ON IT.

(Ref. TASK 38-10-00-614-002).

R

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(5) Make sure that all the galley compartments are empty:
(a) Make sure that the waste container is removed.
(b) Make sure that the standard units are removed.
(c) Make sure that the galley trolleys are removed.
(d) Make sure that the galley control panel is removed, if necessary
(Ref. TASK 25-35-34-000-001).
(e) Make sure that the ovens are removed (Ref. TASK 25-35-19-000-
001).
(f) Make sure that the water boilers are removed (Ref. TASK 25-35-27-
000-001).
(g) Make sure that the hot cup is removed (Ref. TASK 25-35-25-000-
001).
(h) Make sure that the hot jug is removed (Ref. TASK 25-35-25-000-
002).
(i) Make sure that the wine chiller is removed (Ref. TASK 25-35-31-
000-001).
(Ref. TASK 25-26-41-000-001).
(7) Make sure that the ceiling panels (Ref. TASK 25-23-41-000-001) and
the door frame linings (Ref. TASK 25-23-45-000-002) in the area of
the galley are removed.
001).
(9) If a cockpit door camera is installed, make sure that the hinge-mount
fitting is removed (Ref. TASK 53-16-11-000-001).

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R
IAC
R **ON A/C 903-999,
R Subtask 25-31-42-860-051-B
R 42-00-861-001).

____

R (4) Make sure that the potable water system is depressurized:

_______
R WORK ON IT.

R (Ref. TASK 38-10-00-614-002).
R (b) Make sure that on the water service panel a WARNING NOTICE is in
R position to tell persons not to pressurize the potable water
R system.
R (a) Make sure that the waste container is removed.
R (b) Make sure that the galley control panel is removed, if necessary
R (Ref. TASK 25-35-34-000-001).

R

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R (c) Make sure that the ovens are removed (Ref. TASK 25-35-19-000-
R 001).
R (d) Make sure that the coffe maker is removed (Ref. TASK 25-35-15-
R 000-001).
R (e) Make sure that the beverage maker is removed (Ref. TASK 25-35-21-
R 000-001).
R (f) Make sure that the hot cup is removed (Ref. TASK 25-35-25-000-
R 001).
R (g) Make sure that the hot jug is removed (Ref. TASK 25-35-25-000-
R 002).
R (h) Make sure that the wine chiller is removed (Ref. TASK 25-35-31-
R 000-001).
R (Ref. TASK 25-26-41-000-001).

R - The door frame linings are removed (Ref. TASK 25-23-45-000-002).
R (8) Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-
R 001).
R (9) If a cockpit door camera is installed, make sure that the hinge-mount
R fitting is removed (Ref. TASK 53-16-11-000-001).

R

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R **ON A/C 101-199, 901-999,
Subtask 25-31-42-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
123VU FWD GALLEY/FEEDER F 16MC AC10
R
R **ON A/C 901-999,
R **ON A/C 101-199, 901-999,
Subtask 25-31-42-560-050
NOTE : To move the galley through the aircraft door it is necessary to

____
Subtask 25-31-42-210-050

area.

R

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4. Procedure
_________
Subtask 25-31-42-420-050
CAUTION : IT IS THE RESPONSIBILITY OF THE OPERATOR TO GET AND OBEY THE

_______
MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS,
PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY,
HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND
CONTROL PROCEDURES AND TO OBEY LOCAL REGULATIONS.
NOTE : This procedure is only necessary if you removed the galley from
____
the aircraft.
11-911-001).

(Ref. Fig. 403/TASK 25-31-42-991-006)
(a) Apply the COMMON GREASE (Material No. 04-022) to the bushings
(62) and (51) and put them in position.
(c) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
the threads of the bolts (60).
(d) Put the floor fittings (64) in position and install the washers
(61) and the bolts (60).
(e) Put the shims (65) in position as identified during the removal
procedure.
(f) Install the new packing (50).
(g) Apply the COMMON GREASE (Material No. 04-022) to the bushing (49)
and put them in position.
(3) Connect the Galley at the Splitline

(Ref. Fig. 405/TASK 25-31-42-991-003)

_______

R

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NOTE : This procedure is only necessary if you removed the galley
____
from the aircraft.

____
(b) Carefully put the galley modules (100) and (101) in position.
(c) Install the washers (106), the screws (107) and the covers (105).
(d) Put the divider panel (102) in position and install the washers
(e) Install all the remaining splitline screws you removed during the
removal procedure.
(4) Seal the Splitline Joints of the Galley

_______
(a) Remove the used sealant of the splitline joints with a SCRAPER -
NON METALLIC.
(b) Clean the splitline joints with the CLEANING AGENTS (Material No.
11-003) and a lint-free cloth MISCELLANEOUS (Material No. 19-
003).
(c) Apply the new BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
004A) into all the splitline joints.
(5) Connect the Splitline Supply Connections

(Ref. Fig. 404/TASK 25-31-42-991-008)
(a) Remove the blanking plugs from the disconnected line ends.
(b) Connect the exhaust air hose (82) to the exhaust air duct (80)
and tighten the clamp (81).
(c) Put the clamps (85) and the hoses (84) in position and install
the screws (83).
(d) Connect all remaining splitline supply connections you

disconnected during the removal procedure.

R

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R **ON A/C 101-199, 902-999,
R Subtask 25-31-42-420-051-A
R B. Installation of the Galley Unit G1
R WARNING : IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE

_______
R THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
R MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS,
R PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY,
R HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND
R CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO
R CONSIDERATION.
R 11-911-001).
R (2) Install the Upper and Lower Attachments

R (Ref. Fig. 403/TASK 25-31-42-991-006)
R WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME

_______
R DAMAGED OR INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
R (a) Prevent damage to the component interface and the adjacent area.
R (b) Carefully move the galley on to the shims (65) and the floor
R fittings (64).
R (c) Apply the COMMON GREASE (Material No. 04-022) to the bushings
R (57) and (56) and put them in position.
R (d) Put the shims (55) in position as identified during the removal
R procedure.
R (e) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
R the threads of the bolts (52).
R (f) Put the plates (54) in position and install the washers (53) and
R the bolts (52).
R (g) Put the covers (59) in position and install the screws (58).
R (h) Apply the COMMON GREASE (Material No. 04-022) to the bushing (48)
R and put them in position.

R

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R (i) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
R the threads of the bolt (46).
R (j) Install the washer (47) and the bolt (46).
R (k) Put the wheel guides (45) in position and install the screws
R (44).
R (l) Put the tie rods (43) in position and install the quick-release
R pins (40).
R (m) If necessary, remove and adjust the applicable tie rod (43).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE.

_______
R CUT, REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE
R TASK. LOOSE LOCKWIRE CAN CUT OR BLIND YOU.
R 1
_ Remove and discard the lockwire on the locknut (42).
R 2
_ Loosen the locknut (42).
R 3
_ Adjust the tie rod end (41) until the quick-release pin (40)
R can be installed easily.
R 4
_ Do a check of the tie rod (43) for correct installation:
R - Put a short piece of the MISCELLANEOUS (Material No. 19-010)
R into the safety hole at the tie rod (43).
R - Make sure that the lockwire does not go through the safety
R hole.
R - If it does, adjust the tie rod (43) at the opposite end, to
R give equal adjustment at each end.
R - If the lockwire goes through the safety hole again, replace
R the tie rod (43).
R 5
_ Tighten the locknut (42) and safety it with the lockwire,
R MISCELLANEOUS (Material No. 19-010).
R (3) Connect the Galley Supply Connections

R (Ref. Fig. 402/TASK 25-31-42-991-004)

_______
R WORK ON IT.
R (a) Remove the blanking plugs from the disconnected line ends.

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R (b) Connect the waste water hose (36) to the pipe (34) and tighten
R the clamps (35).
R (c) Connect the potable water hose (31) to the fitting (33) and
R tighten the nut (32).
R (d) Put the cover (20) in position and install the washers (21) and
R the screws (22).
R (e) Connect the fresh air hose (28) to the pipe (30) and tighten the
R clamp (29).
R (f) Connect the exhaust air hose (25) to the pipe (27) and tighten
R the clamps (26).
R (g) Put the pelmet (24) in position and install the screws (23).
R (4) Connect the Electrical Connections

R (Ref. Fig. 401/TASK 25-31-42-991-005)
R (a) Connect the bonding straps.

_______
R 1
_ Put the bonding straps (14) in position and install the
R washers (13), the bolts (12) and the nuts (11) (Ref. TASK 20-
R 28-00-912-004).
R (b) Put the clamps (1) in position and install the washers (2) and
R the locknuts (3).
R (c) Put the clamps (8) in position and install the washer (9) and the
R screw (10).
R (d) Connect the electrical wires.
R CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN
_______
R YOU CONNECT THE ELECTRICAL WIRES.
R IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU
R WILL CAUSE DAMAGE TO EQUIPMENT.
R 1
_ Refer to the match marks and connect the wires (7) with the
R nuts (6).

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R 2
_ Put the cover (4) in position and tighten the screws (5).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE

_______
R LOCKWIRE. CUT, REMOVE AND DISCARD THE LOCKWIRE AS
R YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR BLIND
R YOU.
R 3
_ Safety the screws (5) with the lockwire, MISCELLANEOUS
R (5) Install all the decorative material, removed during the removal
R procedure.
R (6) Install the galley electrical equipment:
R (a) Make sure that the work area is clean and clear of tool(s) and
R other items.
R (b) Install the galley control panel, if removed (Ref. TASK 25-35-34-
R 400-001).
R (c) Install the ovens, if removed (Ref. TASK 25-35-19-400-001).
R (d) Install the coffee maker, if removed (Ref. TASK 25-35-15-400-

R 001).
R (e) Install the beverage maker, if removed (Ref. TASK 25-35-21-400-

R 001).
R (f) Install the hot cup, if removed (Ref. TASK 25-35-25-400-001).
R (g) Install the hot jug, if removed (Ref. TASK 25-35-25-400-002).
R (h) Install the wine chiller, if removed (Ref. TASK 25-35-31-400-

R 001).

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R **ON A/C 901-901,
Subtask 25-31-42-420-051
B. Installation of the Galley Unit G1

_______
11-911-001).
(2) Install the Upper and Lower Attachments

(Ref. Fig. 403/TASK 25-31-42-991-006)

_______
(b) Carefully move the galley above the shims (65) and the floor
fittings (64).
(c) Apply the COMMON GREASE (Material No. 04-022) to the bushings
(d) Put the shims (55) in position as identified during the removal
procedure.
(e) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
(f) Put the plates (54) in position and install the washers (53) and
the bolts (52).
(g) Put the covers (59) in position and install the screws (58).
(h) Apply the COMMON GREASE (Material No. 04-022) to the bushing (48)
and put them in position.
(i) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
the threads of the bolt (46).

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(j) Install the washer (47) and the bolt (46).
(k) Put the wheel guides (45) in position and install the screws
(44).
(l) Put the tie rods (43) in position and install the quick-release
pins (40).
(m) If necessary, remove and adjust the applicable tie rod (43).

_______
1
2
3
can be installed easily.
4
_ Tighten the locknut (42).
5
_ Make sure that the tie rod end (41) is in a safe condition.
6
_ Safety the locknut (42) with the lockwire, MISCELLANEOUS
(3) Connect the Galley Supply Connections

(Ref. Fig. 402/TASK 25-31-42-991-004)

_______
WORK ON IT.
(b) Connect the waste water hose (36) to the pipe (34) and tighten
the clamps (35).
(c) Connect the potable water hose (31) to the fitting (33) and
tighten the nut (32).
(d) Put the cover (20) in position and install the washers (21) and
the screws (22).

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(e) Connect the fresh air hose (28) to the pipe (30) and tighten the
clamp (29).
(f) Connect the exhaust air hose (25) to the pipe (27) and tighten
the clamps (26).
(g) Put the pelmet (24) in position and install the screws (23).
(4) Connect the Electrical Connections

(Ref. Fig. 401/TASK 25-31-42-991-005)
(a) Connect the bonding straps.
CAUTION : MAKE SURE THAT THE BONDING STRAP(S) IS(ARE) CONNECTED

_______
BEFORE YOU CONNECT THE ELECTRICAL CONNECTOR(S).
1
washers (13), the bolts (12) and the nuts (11) (Ref. TASK 20-
28-00-912-004).
(b) Put the clamps (1) in position and install the washers (2) and
the locknuts (3).
(c) Put the clamps (8) in position and install the washer (9) and the
screw (10).
(d) Connect the electrical wires.
_______
1
nuts (6).
2
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE

_______
LOCKWIRE. CUT, REMOVE AND DISCARD THE LOCKWIRE AS
YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR BLIND
YOU.
3

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(5) Install all the decorative material, removed during the removal
procedure.
(6) Install the galley electrical equipment:
(a) Make sure that the work area is clean and clear of tool(s) and
other items.
(b) Install the galley control panel, if removed (Ref. TASK 25-35-34-
400-001).
(c) Install the ovens, if removed (Ref. TASK 25-35-19-400-001).
(d) Install the water boilers, if removed (Ref. TASK 25-35-27-400-

001).
(e) Install the hot cup, if removed (Ref. TASK 25-35-25-400-001).
(f) Install the hot jug, if removed (Ref. TASK 25-35-25-400-002).
(g) Install the wine chiller, if removed (Ref. TASK 25-35-31-400-

001).
R **ON A/C 101-199, 901-999,
Subtask 25-31-42-720-050

Subtask 25-31-42-865-052
breaker(s):
1MC, 2MC, 5HU, 6HU, 7MC, 16MC, 1XA
Subtask 25-31-42-942-050
(1) Remove the warning notices from:


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Subtask 25-31-42-710-050
(1) Do a check of the air supply and air exhaust system:

(b) Do the functional test of an air extraction point (Ref. TASK 21-
23-00-720-002), do not de-energize the electrical circuits when
the test is complete.
(c) Turn the air outlet clockwise until it is in the closed position.
(d) Air must not come out from the air outlet.
(e) Examine all the air hoses and the connections for leaks.
(f) Repair all leaks.
(g) Turn the air outlet counter clockwise until it is in the open
position.
(h) Make sure that different airflow is possible when you turn the
air outlet.
(b) Examine all the potable water hoses for leaks.
(d) Operate the faucet and make sure that water flows.
(f) Examine all the drain water hoses for leaks.

002).

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(a) On the galley control panel, make sure that all the circuit
(b) Operate each electrical unit/component for a short time to make

sure that it is serviceable. For example: the galley work light.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the flight compartment, on the On the galley control panel:

- Push (ON) the pushbutton switch - The POWER indicator light comes on.
2XA GALLEY.
2. On the galley control panel: In the galley:
- Set the work light switch to - The galley work light comes on
the BRIGHT position. brightly.
the DIM position. dimmed.
- Set the work light switch to - The galley work light goes off.
the OFF position.

- Push (OFF) the pushbutton - The POWER indicator light goes off.
switch 2XA GALLEY.

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5. Close-up
________
R **ON A/C 101-199,
R Subtask 25-31-42-410-050-A
R A. Close Access
R items.
R (2) Install the galley equipment:
R (a) Install the standard units, if removed.
R (b) Install the waste container, if removed.
R (c) Put the galley trolleys in their correct positions.

R - Install the ceiling panels (Ref. TASK 25-23-41-400-001)
R - Install the door frame linings (Ref. TASK 25-23-45-400-007).
R (4) Install the curtain rail and the curtain, if removed (Ref. TASK 25-
R 26-41-400-001).
R (5) Install the cockpit door (Ref. TASK 52-51-11-400-001).
R (6) If a cockpit door camera is installed, install the hinge-mount

R fitting (Ref. TASK 53-16-11-400-001).
R (7) Install the contents which were removed from the galley, if
R necessary.
R (8) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.

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R **ON A/C 901-902,
Subtask 25-31-42-410-050
A. Close Access
items.
(2) Install the galley equipment:
(a) Install the standard units, if removed.
(b) Put the galley trolleys in their correct positions.
(c) Install the waste container, if removed.
26-41-400-001).
(5) Install the cockpit door (Ref. TASK 52-51-11-400-001).
(6) If a cockpit door camera is installed, install the hinge-mount

fitting (Ref. TASK 53-16-11-400-001).
(7) Install the contents which were removed from the galley, if
necessary.

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R **ON A/C 903-999,
R Subtask 25-31-42-410-050-B
R A. Close Access
R items.
R (a) Install the waste container, if removed.
R (3) Install the ceiling panels (Ref. TASK 25-23-41-400-001) and the door
R frame linings (Ref. TASK 25-23-45-400-007) in the area of the galley.
R 26-41-400-001).
R (6) If a cockpit door camera is installed, install the hinge-mount

R fitting (Ref. TASK 53-16-11-400-001).
R necessary.
R **ON A/C 101-199, 901-999,
Subtask 25-31-42-862-050

(Ref. TASK 24-42-00-862-001).

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GALLEY (6479MM) - REMOVAL/INSTALLATION
______________________________________
TASK 25-31-44-000-001
Removal of the Forward Galley Unit (6479MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
25-31-44-991-005 Fig. 401
25-31-44-991-006 Fig. 402
3. __________
Job Set-up
Subtask 25-31-44-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 25-31-44-941-050
(a) Make sure that the APU BLEED, ENG 1 BLEED, ENG 2 BLEED, PACK 1
and PACK 2 pushbutton switches are in the OFF position.

____
For the ENG 1 BLEED and ENG 2 BLEED the OFF legends are
on.
For the PACK 1 and PACK 2 the OFF legends are on.

Subtask 25-31-44-010-050
C. Get Access
(a) Remove the standard units, if installed.
(b) Remove the galley trolleys.
(3) Remove the curtain and the curtain rail, if installed (Ref. TASK 25-
26-41-000-001).
(4) In the area of the galley:

- Remove the ceiling panels (Ref. TASK 25-23-41-000-001)
- Remove the door frame linings (Ref. TASK 25-23-45-000-002).

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4. Procedure
_________
Subtask 25-31-44-020-050
A. Removal of the Galley Unit G2
(2) Disconnect the electrical connections:

(Ref. Fig. 401/TASK 25-31-44-991-005)
(a) Remove the nuts (4), the bolts (1), the washers (2) and
(3) Remove the upper and the lower attachments:

(Ref. Fig. 402/TASK 25-31-44-991-006)

_______
(c) Remove the screws (55) and the covers (54).
(e) Remove the screws (58) and the covers (53).
(f) Remove the screws (49) and the covers (50).
(g) Remove the screws (52) and the covers (51).
(h) Remove the screws (47) and the covers (46).
(i) Remove the screws (59) and the covers (60) and (48).
(j) Remove the bolts (63), the washers (64) and the plates (65).
(k) Identify and record the number and position of the shims (66) for

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Page 403
Feb 01/08

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Figure 401/TASK 25-31-44-991-005

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101-199, 25-31-44

Page 404
Feb 01/08

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INTENTIONALLY BLANK

25-31-44

Page 405
Feb 01/08

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Page 406
Feb 01/08

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Page 407
Feb 01/08

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(l) Remove the bushings (67) and (68).
NOTE : Prevent damage to the component interface and the adjacent

____
area.
(m) Carefully lift and move the galley to the centerline of the
aircraft.
(4) Remove the floor fittings:

(Ref. Fig. 402/TASK 25-31-44-991-006)
____
from the aircraft.
(a) Identify and record the number and position of the shims (74) for
(c) Remove the floor fittings (73).
(e) Remove the bushings (71).
(f) Remove the screws (62) and the fitting (61).
(g) Carefully lift and remove the galley from the aircraft.

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TASK 25-31-44-400-001
Installation of the FWD Galley Unit (6479MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
72 packings 25-31-01 07N-060

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Page 409
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Passenger/Crew Door
25-31-44-991-005 Fig. 401
25-31-44-991-006 Fig. 402
3. __________
Job Set-up
Subtask 25-31-44-860-051
42-00-861-001).

____
(b) A WARNING NOTICE is in position to tell persons not to operate


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(a) Make sure that the standard units are removed.
(b) Make sure that the galley trolleys are removed.
(Ref. TASK 25-26-41-000-001).
(5) Make sure that in the area of the galley:

- The ceiling panels are removed (Ref. TASK 25-23-41-000-001)
- The door frame linings are removed (Ref. TASK 25-23-45-000-002).
Subtask 25-31-44-560-050
B. Preparation of the Replacement Component

_______
(1) If necessary, lift and turn the galley on its side and move it
through the aircraft door to the centerline of the aircraft.
Subtask 25-31-44-210-050

area.

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Page 411
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4. Procedure
_________
Subtask 25-31-44-420-051
A. Installation of the Galley Unit G2
WARNING : IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE

_______
THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO
CONSIDERATION.
(1) Unless specified, torque all nuts, bolts and screws. (Ref. TASK 20-
21-11-911-001)
(2) Install the floor fittings:

(Ref. Fig. 402/TASK 25-31-44-991-006)
NOTE : This procedure is only necessary if the galley was removed

____
from the aircraft.
(a) Put the fitting (61) in position and install the screws (62).
(b) Apply the COMMON GREASE (Material No. 04-022) to the bushings
(71) and put them in position.
(c) Install the new packings (72).
(d) Put the floor fittings (73) in position.
(e) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to the
threads of the bolts (69).
(f) Install the washers (70) and the bolts (69).
(g) Put the shims (74) in position as identified and recorded during
(3) Install the upper and the lower attachments:

(Ref. Fig. 402/TASK 25-31-44-991-006)

_______

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Page 412
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IAC
____
area.
(a) Carefully move the galley onto the shims (74) and the fitting
(61).
(c) Put the shims (66) in position as identified and recorded during
(d) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002) to
(e) Put the plates (65) in position and install the washers (64) and
the bolts (63).
(f) Put the covers (48) and (60) in position and install the screws
(59).
(h) Put the covers (51) in position and install the screws (52).
(i) Put the covers (50) in position and install the screws (49).
(j) Put the covers (53) in position and install the screws (58).
(k) Put the covers (56) in position and install the screws (57).
(l) Put the covers (54) in position and install the screws (55).
(m) Put the wheel guides (44) in position and install the screws
(45).
(n) Put the tie rods (43) in position and install the quick-release
pins (40).
(o) If necessary, remove and adjust the applicable tie rod (43).

_______
1

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Page 413
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2
3
4
- Put a short piece of the lockwire, MISCELLANEOUS (Material
No. 19-010), into the safety hole at the tie rod end (41).
- Make sure that the lockwire does not go through the safety
hole.
- If it does, adjust the tie rod (43) at the opposite end, to
give equal adjustment at each end.
- If the lockwire goes through the safety hole again, replace
the tie rod (43).
5
(4) Connect the electrical connections:

(Ref. Fig. 401/TASK 25-31-44-991-005)
(2), the bolts (1) and the nuts (4) (Ref. TASK 20-28-00-912-004).
procedure.
Subtask 25-31-44-720-050
B. Do a Test of the Bonding of the Galley
(1) Do a continuity test of the bonding of the galley (Ref. TASK 20-28-
00-912-004).
Subtask 25-31-44-942-050
C. Safety Precautions
(1) Remove the warning notice from:

- The AIR COND panel 30VU.

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5. Close-up
________
Subtask 25-31-44-410-050
A. Close Access
items.

- Install the ceiling panels (Ref. TASK 25-23-41-400-001)
- Install the door frame linings (Ref. TASK 25-23-45-400-007).
26-41-400-001).
necessary.
Subtask 25-31-44-862-050

(Ref. TASK 24-42-00-862-001).

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AFT GALLEY - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
The aft galleys are installed in the Aft utility area.
2. __________________
Component Location
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
**ON A/C ALL
3. System
__________________
Description
There are two optional configurations of galley, these are the:
- wet unit galley
- dry unit galley.
A. Wet Unit Galley

The function of the wet unit galley is to keep and/or prepare food and
hot or cold drinks. This galley has electrical equipment, a potable water
supply and waste water equipment.
The galley can hold full and/or half size trolleys and containers. The
galley can also have stowage compartments for coats, equipment etc..
B. Dry Unit Galley

The function of the dry unit galley is to keep food and drink in storage.
This galley has no system supplies or equipment. The galley can hold full
and/or half size trolleys and containers. The galley can also have
stowage compartments for coats, equipment etc..
4. ____________
Power Supply
R **ON A/C 101-199,
(Ref. Fig. 002)

EFF :

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Page 1
Feb 01/08

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Aft Galley Locations
Figure 001

R

EFF :

001-012, 014-099, 901-999, 25-33-00

Page 2
Nov 01/07

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R Aft Galley Locations
R Figure 001A

R

EFF :

101-199, 25-33-00

Page 3
Nov 01/07

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R Figure 002

R

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101-199, 25-33-00

Page 4
Feb 01/08

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R **ON A/C 901-901,
R (Ref. Fig. 002A)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 003)
**ON A/C ALL
The galley electrical supply (Ref. 24-56-00) connects to terminal blocks in

the aft utility area.
Circuit breakers in the galley control panel give electrical safety to the
galley electrical equipment.
5. _________
Interface
If applicable each galley has an interface with:
- the water waste system (Ref. 38-00-00),
6. Component
_____________________
Description
(Ref. Fig. 004)
A. Galley
The galley basic structure is made from sandwich panels. The sandwich
panels are made from NOMEX with fiberglass cover plates. Extrusions are
bonded and/or riveted to the panels. Edge profiles, stainless-steel kick
strips and rub-strips are installed to protect the galley where
applicable. The main galley attachment points are hard point and/or seat
rail attachments on the floor and tie rod attachments at the upper
fuselage structure.
B. Pelmet
The pelmet is a cover structure on the top of the galley. Behind the
pelmet are all the top galley connections.

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Page 5
Feb 01/08

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Galley Power Supply - G5
R Figure 002A

R

EFF :

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Page 6
Feb 01/08

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INTENTIONALLY BLANK

R

25-33-00

Page 7
Feb 01/08

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R

EFF :

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Page 8
Feb 01/08

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EFF :

001-012, 014-099, 25-33-00

Page 9
Feb 01/08

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Galley Installation - Example
Figure 004

EFF :

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Page 10
Feb 01/08

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GALLEY UNIT - REMOVAL/INSTALLATION
__________________________________
TASK 25-33-41-000-002
Removal of the Aft Galley Unit (6481MM or 6483MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-24-38-680-001 Draining of the Potable Water System (with Electrical

Power)
Power
Passenger/Crew Door
Passenger/Crew Door
AMM 25-35-00 P.Block 001 GALLEY EQUIPMENT
R
25-33-41-991-004 Fig. 401
25-33-41-991-005 Fig. 402
25-33-41-991-006 Fig. 403

R

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Page 401
Nov 01/07

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R
3. __________
Job Set-up
Subtask 25-33-41-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 25-33-41-680-050
B. Drain the Potable Water System (Ref. TASK 12-24-38-680-001).
Subtask 25-33-41-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R
R
123VU AFT GALLEY/FEEDER B 12MC AD09
R **ON A/C 001-012, 014-019,
R 123VU AFT GALLEY/FEEDER E 14MC AF09
R **ON A/C 001-012, 014-099,
123VU AFT GALLEY/FEEDER A 3MC AF04

R
Subtask 25-33-41-010-052
D. Get Access
(2) Remove the galley equipment (Ref. AMM 25-35-00 P.Block 001).

R

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Page 402
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41-000-003).
frame linings (Ref. TASK 25-23-45-000-004) and (Ref. TASK 25-23-45-
000-003) in the area of the galley.
R
Subtask 25-33-41-941-050

____
on.


pressurize the potable water system.
(3) On the High Pressure (HP) and Low Pressure (LP) ground connectors,
put a WARNING NOTICE in position to tell persons NOT to supply the
ground air.
4. Procedure
_________
Subtask 25-33-41-020-059
A. Removal of the Galley Unit
(1) Remove the Upper Attachments

(Ref. Fig. 401/TASK 25-33-41-991-004, 402/TASK 25-33-41-991-005,
403/TASK 25-33-41-991-006)

R

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Attachment of the Galley 6483MM at Location 5
Figure 401/TASK 25-33-41-991-004

R

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Page 404
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INTENTIONALLY BLANK

R

25-33-41

Page 405
Nov 01/07

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R

EFF :

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Page 406
May 01/06

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R

EFF :

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Page 407
May 01/06

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Supply of the Galley 6483MM at Location 5
Figure 403/TASK 25-33-41-991-006

R

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Page 408
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IAC
(b) Remove the screws (30) and the lower pelmet (29).
(c) Disconnect the electrical connections.
_______
DISCONNECT THEM.
1
(76).
(d) Disconnect the bonding straps (104).
(e) Remove the quick-release pins (2) and disconnect the rods (1)
from the A/C structure.
(f) Remove the bolts (27) and the supports (28).
(2) Remove the Lower Attachments

(Ref. Fig. 401/TASK 25-33-41-991-004, 402/TASK 25-33-41-991-005,
403/TASK 25-33-41-991-006)
(a) Remove the screws (32) and the lower panels (31).
(b) Remove the screws (80) and the trapdoor (81).
(c) Release the clamp (85) and disconnect the hose (86) of the
exhaust air system.
(d) Release the clamp (84) and disconnect the hose (87) of the
ventilation system.
(e) Release the clamp (88) and disconnect the drain hose (89).

_______
(f) Loosen the nut (83) and disconnect the potable water line (82).
(h) Open the door (48).
(i) Remove the screws (3) and (61), the wheel guides (59) and the
covers (4).
(j) Remove the L-profiles (60).
(k) Remove the nuts (8) and the bolts (15).

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Page 409
Nov 01/07
R
IAC
(l) Remove the plates (14), the eccentric plugs (13) and the
eccentric bushes (12).
Subtask 25-33-41-020-052
____
from the aircraft.

____

(Ref. Fig. 402/TASK 25-33-41-991-005, 403/TASK 25-33-41-991-006)

_______
HEAVY.
(b) Carefully lift the galley and move it to the centerline of the
aircraft.
(c) Remove the screws (97) and the cover (98).
(d) Loosen the nut (100) and disconnect the potable water line (99)
from the shutoffvalve (101).
(e) Loosen the nuts (103) and disconnect the potable water lines
(102).
(f) Release the clamps (95) and disconnect the drain hoses (96).
(g) Remove the screws (93) and the supply duct (92) of the exhaust
air system.
(h) Release the clamps (91) and disconnect the hoses (90) of the
ventilation system.
(i) Release the clamps (78) and disconnect the drain hoses (79) from
the sinks (77).
(j) Disconnect the electrical connections.
_______
DISCONNECT THEM.

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R
IAC
1
(105), (106) and (109).
(k) Disconnect the electrical connectors (94), (107) and (108).
(l) Put blanking caps on the disconnected electrical connectors.
(m) Remove the drawer (47), release the clamp (66) and disconnect the
tube (65).
(n) Put blanking plugs on the disconnected line ends.
(o) Remove the screws (50) and the center module (49).
(p) Remove the screws (33) and the panels (34).
(q) Remove the screws (44).
(r) Remove the screws (46) and the T-profiles (45).
(s) Pull out the work deck (43).
(t) Remove the screws (51) and the cover profile (42).
(u) Remove the latches (52) and the pull-out table (41).
(v) Remove the screws (54) and the panel assy (40).
(w) Remove the screws (53) and the angle strip (39).
(x) Remove the screws (35) and the angle strips (36).
(y) Remove the screws (58) and the angle strips (57).
(z) Remove the screws (25) and (37), the T-profiles (26) and the
strips (38).
(aa) Remove the screws (62), the covers (63) and the bolts (64).

_______
HEAVY.
(ab) Carefully separate the galley modules and remove them from the
aircraft.

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Page 411
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R
IAC
(Ref. Fig. 401/TASK 25-33-41-991-004)
(a) Remove the shims (11).
NOTE : Identify the position of the shims (11) for the

____
(c) Remove the supports (5).
(e) Remove the bushes (7).

R

EFF :

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R
TASK 25-33-41-400-002
Installation of the Aft Galley Unit (6481MM or 6483MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-010 USA MIL-G-25013

GREASE SYNTHETIC, BALL+ROLLER BEARING (Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 packing 25-33-04 01B-030

6 packing 25-33-04 01D-030

R

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Page 413
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-15-38-613-001 Fill the Potable Water Tank System (Aircraft

Electrical Power Available)
20-28-00-869-002 Table of the Maximum Permitted Resistance Values
Bolts and Screws in the Tanks
Power
the External Power
Passenger/Crew Door
Passenger/Crew Door
25-26-41-400-003 Installation of the Aft Curtain Rail
25-33-41-000-002 Removal of the Aft Galley Unit (6481MM or 6483MM)
Ground Air Supply
R
25-33-41-991-004 Fig. 401
25-33-41-991-005 Fig. 402
25-33-41-991-006 Fig. 403

R

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R
3. __________
Job Set-up
Subtask 25-33-41-860-051
42-00-861-001).
(2) Make sure that all the galley compartments are empty.
(3) Make sure that:
(a) On the AIR COND panel 30VU:

- The PACK 2 pushbutton switches are in the OFF position.

____
(b) The warning notice to tell persons not to operate these

pushbutton switches is in position.
(c) On the High Pressure (HP) and the Low Pressure (LP) ground
connectors the warning notice is in position to tell persons not
to connect the ground air supply.
(d) On the water service panel, the warning notice is in position to

tell persons not to pressurize the potable water system.
(4) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
(Ref. TASK 25-26-41-000-003).
(6) Make sure that the ceiling panels in the area of the galley are
removed (Ref. TASK 25-23-41-000-001).
(7) Make sure that the door frame linings in the area of the galley are
removed (Ref. TASK 25-23-45-000-004) and (Ref. TASK 25-23-45-000-
003).

R

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R
Subtask 25-33-41-865-064
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R
R
R **ON A/C 001-012, 014-019,
R 123VU AFT GALLEY/FEEDER E 14MC AF09
R **ON A/C 001-012, 014-099,

R
4. Procedure
_________
Subtask 25-33-41-560-052
A. Preparation of the Replacement Component

_______
(1) If necessary, disconnect the galley at the splitline and move it

through the aircraft door (Ref. TASK 25-33-41-000-002).

R

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Page 416
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Subtask 25-33-41-210-054

area.
R
Subtask 25-33-41-420-052
C. Connect the Galley Splitline
____
21-11-911-001).

(Ref. Fig. 401/TASK 25-33-41-991-004)
(a) Apply COMMON GREASE (Material No. 04-010) to the bushes (7).
(b) Install the bushes (7).
(c) Install the new packing (6).
(d) Put the supports (5) in position.
(e) Install the washers (9).
threads of the bolts (10).
(g) Install the bolts (10).
(h) Put the shims (11) in position as identified.

____
(Ref. Fig. 401/TASK 25-33-41-991-004, 402/TASK 25-33-41-991-005,

403/TASK 25-33-41-991-006)

R

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_______
HEAVY.
(b) Carefully put the single modules in position.
(c) Install the bolts (64), the covers (63) and the screws (62).
(d) Install the strips (38), the T-profiles (26) and the screws (25)
and (37).
(e) Install the angle strips (57) and the screws (58).
(f) Install the angle strips (36) and the screws (35).
(g) Install the angle strip (39) and the screws (53).
(h) Put the panel assy (40) in position and install the screws (54).
(i) Install the pull-out table (41) and the latches (52).
(j) Install the cover profile (42) and the screws (51 ).
(k) Put the work deck (43) in position.
(l) Install the screws (44).
(m) Install the T-profiles (45) and the screws (46).
(n) Put the center module (49) in position and install the screws
(50).
(o) Connect the tube (65) and tighten the clamp (66).
(p) Install the drawer (47).
(q) Install the panels (34) and the screws (33).
(r) Remove the blanking caps from the disconnected electrical

connectors.

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Page 418
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R
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(s) Connect the electrical connectors (94), (107) and (108).
_______
1
connections (105), (106) and (109).
(t) Remove the blanking plugs from the disconnected line ends.
(u) Connect the drain hoses (79) to the sinks (77) and tighten the
clamps (78).
(v) Connect the hoses (90) of the ventilation system and tighten the
clamps (91).
(w) Put the supply duct (92) of the exhaust air system in position
and install the screws (93).
(x) Connect the drain hoses (96) and tighten the clamps (95).
(y) Connect the potable water lines (102) and tighten the nuts (103).
(z) Connect the potable water line (99) to the shutoff valve (101)
and tighten the nut (100).
(aa) Install the cover (98) and the screws (97).

_______
HEAVY.
(ab) Carefully lift the galley and put it in position on the shims
(11).

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Page 419
Nov 01/07
R
IAC
Subtask 25-33-41-420-059
D. Installation of the Galley Unit
____
21-11-911-001).
(1) Install the Lower Attachments

(Ref. Fig. 401/TASK 25-33-41-991-004, 402/TASK 25-33-41-991-005,
403/TASK 25-33-41-991-006)
(a) Install the eccentric bushes (12), the eccentric plugs (13) and
the plates (14).
(b) Install the bolts (15) and the nuts (8).
(c) Install the L-profiles (60).
(d) Install the wheel guides (59), the covers (4) and the screws (3)
and (61).
(e) Close the door (48).

_______
(f) Remove the blanking plugs from the disconnected line ends.
(g) Connect the potable water line (82) and tighten the nut (83).
(h) Connect the drain hose (89) and tighten the clamp (88).
(i) Connect the hose (87) of the ventilation system and tighten the
clamp (84).
(j) Connect the hose (86) of the exhaust air system and tighten the
clamp (85).
(k) Put the lower panel (31) in position and install the screws (32).
(2) Install the Upper Attachments

(Ref. Fig. 401/TASK 25-33-41-991-004, 402/TASK 25-33-41-991-005,
403/TASK 25-33-41-991-006)
(a) Install the supports (28) and the bolts (27).

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(b) Put the tie rods (1) in position and install the quick-release
pins (2).
(c) If necessary, remove and adjust the tie rod (1).

_______
1
2
3
_ Adjust the tie rod end until the quick-release pins (2) can
easily be installed.
4
5
_ Make sure that the tie rod end is in safety.
6
_ Safety the locknut with MISCELLANEOUS (Material No. 19-010).
(d) Connect the bonding straps (104) (Ref. TASK 20-28-00-912-002).
(e) Connect the electrical connections.
_______
1
connections (76).
(f) Put the lower pelmet (29) in position and install the screws
(30).
(g) Put the upper pelmet (56) in position and install the screws
(55).

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(3) Seal the Splitline Joints
(a) Remove the old sealant with a nonmetallic scraper
_______
10 AND 15 MINUTES.
OF HEAT.

_______
MASK.
(b) Clean the splitline joints with CLEANING AGENTS (Material No. 11-
003) and a lint-free cloth.
_______
10 AND 15 MINUTES.
OF HEAT.

_______
MASK.
(c) Apply new BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A)
into all the splitline joints.

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R
Subtask 25-33-41-720-050
E. Do a Test of the Bonding of the Galley and the Galley Electrical

Subtask 25-33-41-865-065
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3MC, 5HU, 6HU, 7MC, 12MC, 14MC, 1XA
Subtask 25-33-41-942-050
G. Safety Precautions

Subtask 25-33-41-613-055
H. Fill the Potable Water System (Ref. TASK 12-15-38-613-001).

R
Subtask 25-33-41-710-052
J. Operational Test of the Galley Systems
(1) Do a check of the water system.
(b) Examine all the potable water pipes for leaks.

____
(c) Operate the water faucet and make sure that water flows.
(d) Examine the drain hose for leaks.

____

R

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(e) De-pressurize the potable water system (Ref. TASK 38-10-00-614-
002).
(2) Do a check of the electrical system.
(a) Push the pushbutton switch 2XA GALLEY on the overhead panel 35VU
in the cockpit.
(b) Make sure that the POWER indicator light on the galley electrical
panel comes on.
(c) Make sure that all the circuit breakers on the galley electrical
panel are closed.
(d) Operate each electrical unit/component for a short time to make

sure that it is serviceable.
(e) Release the pushbutton switch 2XA GALLEY on the overhead panel
35VU in the cockpit.
(f) Make sure that the POWER indicator light on the galley electrical
panel goes off.
R
5. Close-up
________
Subtask 25-33-41-410-052
A. Close Access
(1) Close access to the Lower Connections

(Ref. Fig. 403/TASK 25-33-41-991-006)
(a) Put the trapdoor (81) in position and install the screws (80).
(2) Install the galley equipment.
items.

R

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(5) Install the curtain rail and curtain, if removed (Ref. TASK 25-26-41-
400-003).
R
Subtask 25-33-41-862-052

(Ref. TASK 24-42-00-862-001).

R

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GALLEY (6480MM) - REMOVAL/INSTALLATION
______________________________________
TASK 25-33-42-000-001
Removal of the Aft Galley Unit (6480MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
25-33-42-991-005 Fig. 401
25-33-42-991-006 Fig. 402
3. __________
Job Set-up
Subtask 25-33-42-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 25-33-42-010-050
B. Get Access
(a) Remove the standard units, if installed.
(b) Remove the galley trolleys.
(3) Remove the curtain and the curtain rail, if installed (Ref. TASK 25-
26-41-000-003).

- Remove the ceiling panels (Ref. TASK 25-23-41-000-001)
- Remove the door frame linings (Ref. TASK 25-23-45-000-004).
Subtask 25-33-42-941-050

____


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4. Procedure
_________
Subtask 25-33-42-020-050
A. Removal of the Aft Galley - G4
(2) Disconnect the electrical connections:

(Ref. Fig. 401/TASK 25-33-42-991-005)
(a) Remove the nuts (1), the bolts (4), the washers (3) and
(3) Remove the upper and the lower attachments:

(Ref. Fig. 402/TASK 25-33-42-991-006)

_______
(c) Remove the screws (60) and the covers (59).
(d) Remove the bolts (49), the washers (50) and the plates (51).
(e) Identify and record the number and position of the shims (52) for
(f) Remove the bushings (53) and (54).

____
area.
(g) Carefully lift and move the galley to the centerline of the
aircraft.
(4) Remove the floor fittings:

(Ref. Fig. 402/TASK 25-33-42-991-006)

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Figure 401/TASK 25-33-42-991-005

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INTENTIONALLY BLANK

25-33-42

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Feb 01/08

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(c) Remove the floor fittings (56).
(d) Remove the bushings (57).
(e) Remove and discard the packings (58).
(f) Remove the screws (44), the washers (45) and the floor fitting
(46).

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TASK 25-33-42-400-001
Installation of the Aft Galley Unit (6480MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
58 packings 25-33-04 06N-040

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Passenger/Crew Door
25-33-42-991-005 Fig. 401
25-33-42-991-006 Fig. 402
3. __________
Job Set-up
Subtask 25-33-42-860-050

(Ref. TASK 24-42-00-861-001).

____
(b) A WARNING NOTICE is in position to tell persons not to operate


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(a) Make sure that the standard units are removed.
(b) Make sure that the galley trolleys are removed.
(Ref. TASK 25-26-41-000-003).
(5) Make sure that in the area of the galley:

- The ceiling panels are removed (Ref. TASK 25-23-41-000-001)
- The door frame linings are removed (Ref. TASK 25-23-45-000-004).
Subtask 25-33-42-560-050
B. Preparation of the Replacement Component

_______
(1) If necessary, lift and turn the galley on its side and move it
through the aircraft door to the centerline of the aircraft.
Subtask 25-33-42-210-050

area.

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4. Procedure
_________
Subtask 25-33-42-420-051
A. Installation of the Aft Galley - G4
WARNING : IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE

_______
THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO
CONSIDERATION.
(1) Unless specified, torque all nuts, bolts and screws (Ref. TASK 20-21-
11-911-001).
(2) Install the floor fittings:

(Ref. Fig. 402/TASK 25-33-42-991-006)
NOTE : This procedure is only necessary if the galley was removed

____
from the aircraft.
(a) Put the floor fitting (46) in position and install the washers
(d) Put the floor fittings (56) in position.
(f) Install the washers (62) and the bolts (61).
(g) Put the shims (55) in position as identified and recorded during
(3) Install the upper and the lower attachments:

(Ref. Fig. 402/TASK 25-33-42-991-006)

_______

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(a) Carefully move the galley onto the shims (55) and the fitting
(46).
(54) and (53) put them in position.
(c) Put the shims (52) in position as identified and recorded during
(e) Put the plates (51) in position and install the washers (50) and
the bolts (49).
(f) Put the covers (59) in position and install the screws (60).
(g) Put the wheel guides (47) in position and install the screws
(48).
(h) Put the tie rods (43) in position and install the quick-release
pins (40).
(i) If necessary, remove and adjust the applicable tie rod (43).

_______
1
2
3
4
- Put a short piece of the lockwire, MISCELLANEOUS (Material
No. 19-010), into the safety hole at tie rod end (41).
- Make sure that the lockwire does not go through the safety
hole.
- If it does, adjust the tie rod (43) at the opposite end, to
give equal adjustment at each end.
- If the lockwire goes through the safety hole again, replace
the tie rod (43).

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5
(4) Connect the electrical connections:

(Ref. Fig. 401/TASK 25-33-42-991-005)
(3), the bolts (4) and the nuts (1) (Ref. TASK 20-28-00-912-004).
procedure.
Subtask 25-33-42-720-050
B. Do a Test of the Bonding of the Galley and the Galley Electrical

Subtask 25-33-42-942-050
(1) Remove the WARNING NOTICE from:

- The AIR COND panel 30VU.
5. Close-up
________
Subtask 25-33-42-410-050
A. Close Access
items.
26-41-400-003).

- Install the ceiling panels (Ref. TASK 25-23-41-400-001)
- Install the door frame linings (Ref. TASK 25-23-45-400-005).

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necessary.
Subtask 25-33-42-862-050

(Ref. TASK 24-42-00-862-001).

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GALLEY - REMOVAL/INSTALLATION
_____________________________
TASK 25-33-45-000-001
Removal of the Aft Galley (6483MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Passenger/Crew Door
Passenger/Crew Door
25-33-45-991-004 Fig. 401
25-33-45-991-003 Fig. 402
25-33-45-991-001 Fig. 403
25-33-45-991-005 Fig. 404

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-33-45-991-002 Fig. 405
3. __________
Job Set-up
Subtask 25-33-45-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-33-45-941-050

____
on.

(2) On the High Pressure (HP) and the Low Pressure (LP) ground
connectors, put a WARNING NOTICE in position to tell persons NOT to
supply the ground air.

pressurize the potable water system.

R

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Subtask 25-33-45-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
123VU AFT GALLEY/FEEDER E 14MC AF09
R **ON A/C 901-901,
R 123VU AFT GALLEY/FEEDER B 12MC AD09

R **ON A/C 101-199, 901-901,
Subtask 25-33-45-860-051

_______
WORK ON IT.
(1) Depressurize the potable water system (Ref. TASK 38-10-00-614-002).

R

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R **ON A/C 101-199,
R Subtask 25-33-45-010-050-A
R E. Get Access
R (a) Remove the ovens, if installed (Ref. TASK 25-35-19-000-001).
R (b) Remove the beverage makers, if installed (Ref. TASK 25-35-21-000-

R 001).
R (c) Remove the hot cup, if installed (Ref. TASK 25-35-25-000-001).
R (d) Remove the hot jug, if installed (Ref. TASK 25-35-25-000-002).
R (e) Remove the standard units, if installed.
R (f) Remove the galley trolleys.
R (g) Remove the waste containers, if installed.
R 26-41-000-003).

R - Remove the door frame linings (Ref. TASK 25-23-45-000-004) and
R (Ref. TASK 25-23-45-000-003).

R

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R **ON A/C 901-901,
Subtask 25-33-45-010-050
E. Get Access
(a) Remove the ovens, if installed (Ref. TASK 25-35-19-000-001).
(b) Remove the water boilers, if installed (Ref. TASK 25-35-27-000-

001).
(c) Remove the hot cup, if installed (Ref. TASK 25-35-25-000-001).
(d) Remove the hot jug, if installed (Ref. TASK 25-35-25-000-002).
(e) Remove the waste containers, if installed.
(f) Remove the standard units, if installed.
(g) Remove the galley trolleys.
41-000-003).

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R **ON A/C 101-199, 901-901,
4. Procedure
_________
Subtask 25-33-45-020-050
A. Removal of the Aft Galley G5
(2) Disconnect the Electrical Connections

(Ref. Fig. 401/TASK 25-33-45-991-004)
_______
(a) Remove and discard the lockwire from the screws (6).
(b) Loosen the screws (6) and remove the cover (5).
(c) Disconnect the electrical wires.
_______
DISCONNECT THEM.
1
_ Remove the nuts (7) and disconnect the wires (8).
(d) Remove the screws (10), the washers (11) and the clamps (9).
(e) Remove the locknuts (3), the washers (2), the clamps (1) and the
spacers (4).
(f) Disconnect the bonding straps.

_______
DISCONNECTED BEFORE YOU DISCONNECT THE BONDING
STRAP(S).
1
_ Remove the nuts (12), the bolts (13), the washers (14) and

R

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(3) Disconnect the Galley Supply Connections
(Ref. Fig. 402/TASK 25-33-45-991-003)

_______
WORK ON IT.
(a) Remove the screws (21) and the access cover (20).
(b) Loosen the clamp (31) and disconnect the fresh air hose (30) from
the pipe (32).
(c) Loosen the clamps (23) and disconnect the exhaust air hose (22)
from the pipe (24).
(d) Loosen the clamps (33) and disconnect the waste water hose (29)
from the pipe (25).
(e) Loosen the nut (27) and disconnect the potable water pipe (28)
(f) Put blanking plugs on the disconnected line ends.
(4) Remove the Upper and Lower Attachments

(Ref. Fig. 403/TASK 25-33-45-991-001)

_______
(a) Remove the studs (44), the covers (43) and the washers (45).
(b) Remove the screws (40), the profiles (41) and the pelmet assembly
(42).
(c) Remove the quick-release pins (46) and disconnect the tie rods
(d) Remove the screws (53) and the wheel guides (52).
(e) Remove the screws (65) and the covers (64).
(f) Remove the bolts (54), the washers (55) and the plates (56).
(g) Identify and record the number and position of the shims (57) for
(h) Remove the bushings (58) and (59).

R

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R

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R

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Supply Connections of the Galley - G5
Figure 402/TASK 25-33-45-991-003

R

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INTENTIONALLY BLANK

R

25-33-45

Page 411
Feb 01/08

IAC

R

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R

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(i) Prevent damage to the component interface and the adjacent area.
(j) Carefully lift and move the galley in to the centerline of the
aircraft.
Subtask 25-33-45-020-051
____
from the aircraft.
(1) Remove the galley control panel (Ref. TASK 25-35-34-000-001).
(2) Disconnect the Supply Splitlines

(Ref. Fig. 404/TASK 25-33-45-991-005)
(a) Loosen the clamps (81) and disconnect the waste water hoses (82)
from the sinks (80).
(b) Disconnect the control cable (84) from the ring (83).
(c) Loosen the nut (95) and disconnect the potable water pipe (96)
(d) Loosen the clamps (89) and disconnect the waste water hoses (88)
from the pipe (90).
(e) Loosen the clamp (86) and disconnect the exhaust air hose (85)
from the exhaust air duct (87).
(f) Loosen the clamp (92) and disconnect the fresh air hose (91) from
the pipe (93).
(g) Disconnect all the remaining splitline supply connections as

necessary.
(h) Put blanking plugs on the disconnected line ends.

(Ref. Fig. 405/TASK 25-33-45-991-002)

_______

____

R

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(a) Remove the screws (102) and the cover (101).
(b) Remove the screws (110) and the cover (109).
(c) Remove the screws (105) and the cover (104).
(d) Remove the screws (108) and the cover (107).
(e) Remove the screws (111).
(f) Remove the covers (114), the washers (112) and the screws (113).
(g) Remove all the remaining splitline screws as necessary.
(h) Prevent damage to the component interface and the adjacent area.
(i) Carefully disconnect the galley modules (100), (103) and (106)
and remove them and the disconnected components from the
aircraft.

(Ref. Fig. 403/TASK 25-33-45-991-001)
(b) Remove the bolts (66), the washers (67) and the floor fittings
(61).
(c) Remove the bushings (62).
(e) Remove the screws (50) and the floor fittings (51).

R

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R

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R

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Splitlines of the Galley - G5
Figure 405/TASK 25-33-45-991-002

R

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TASK 25-33-45-400-001
Installation of the Aft Galley (6483MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

R

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
63 packings 25-33-04 06A-030

R 63 packings 25-33-04 06N-030
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
Passenger/Crew Door
Passenger/Crew Door
25-33-45-000-001 Removal of the Aft Galley (6483MM)
R 25-35-21-400-001 Installation of the Beverage Maker

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-35-34-400-001 Installation of the Galley Control-Panel
Ground Air Supply
25-33-45-991-004 Fig. 401
25-33-45-991-003 Fig. 402
25-33-45-991-001 Fig. 403
25-33-45-991-005 Fig. 404
25-33-45-991-002 Fig. 405
3. __________
Job Set-up
R **ON A/C 101-199,
R Subtask 25-33-45-860-050-A

R (Ref. TASK 24-42-00-861-001).

____


R

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R (4) Make sure that the potable water system is depressurized.

_______
R WORK ON IT.

R (Ref. TASK 38-10-00-614-002).
R (5) Make sure that on the water service panel a WARNING NOTICE is in
R position to tell persons not to pressurize the potable water system.
R (a) Make sure that the waste containers are removed.
R (b) Make sure that all the standard units are removed.
R (c) Make sure that the galley trolleys are removed.
R (d) Make sure that the galley control panel is removed, if necessary
R (Ref. TASK 25-35-34-000-001).
R (e) Make sure that the ovens are removed (Ref. TASK 25-35-19-000-
R 001).
R (f) Make sure that the beverage makers are removed (Ref. TASK 25-35-
R 21-000-001).
R (g) Make sure that the hot cup is removed (Ref. TASK 25-35-25-000-
R 001).
R (h) Make sure that the hot jug is removed (Ref. TASK 25-35-25-000-
R 002).
R (Ref. TASK 25-26-41-000-003).

R - The door frame linings are removed (Ref. TASK 25-23-45-000-003),
R (Ref. TASK 25-23-45-000-004).

R

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R **ON A/C 901-901,
Subtask 25-33-45-860-050

(Ref. TASK 24-42-00-861-001).

____
(b) The WARNING NOTICE is in position to tell persons not to operate

(3) Make sure that on the High Pressure (HP) and Low Pressure (LP) ground
connectors the WARNING NOTICE is in position to tell persons not to
(4) Make sure that the potable water system is depressurized.

_______
WORK ON IT.

(Ref. TASK 38-10-00-614-002).
(a) Make sure that the waste containers are removed.
(b) Make sure that all the standard units are removed.
(c) Make sure that the galley trolleys are removed.
(d) Make sure that the galley control panel is removed, if necessary
(Ref. TASK 25-35-34-000-001).

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(e) Make sure that the ovens are removed (Ref. TASK 25-35-19-000-
001).
(f) Make sure that the water boilers are removed (Ref. TASK 25-35-27-
000-001).
(g) Make sure that the hot cup is removed (Ref. TASK 25-35-25-000-
001).
(h) Make sure that the hot jug is removed (Ref. TASK 25-35-25-000-
002).
(Ref. TASK 25-26-41-000-003).
(7) Make sure that the ceiling panels and the door frame linings in the
area of the galley are removed (Ref. TASK 25-23-41-000-001),
(Ref. TASK 25-23-45-000-003), (Ref. TASK 25-23-45-000-004).
R **ON A/C 101-199, 901-901,
Subtask 25-33-45-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
R **ON A/C 901-901,
R 123VU AFT GALLEY/FEEDER B 12MC AD09


R

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R **ON A/C 101-199, 901-901,
Subtask 25-33-45-560-050

_______
(1) To move the galley through the aircraft door it is necessary to

Subtask 25-33-45-210-050

area.
4. Procedure
_________
Subtask 25-33-45-420-050

_______
NOTE : This procedure is only necessary if you removed the galley from
____
the aircraft.
11-911-001).

R

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IAC
(Ref. Fig. 403/TASK 25-33-45-991-001)
(a) Put the floor fittings (51) in position and install the screws
(50).
(e) Put the floor fittings (61) in position and install the washers
(67) and the bolts (66).
(f) Put the shims (60) in position as identified during the removal
procedure.

(Ref. Fig. 405/TASK 25-33-45-991-002)

_______
NOTE : This procedure is only necessary if you removed the galley

____
from the aircraft.

____
(b) Carefully lift the galley modules (100) and (103) and put them on
top of the galley module (106).
(c) Install the washers (112), the screws (113) and the covers (114).
(d) Install the screws (111).
(e) Install all the remaining splitline screws you removed during the
removal procedure.
(f) Put the covers (107) in position and install the screws (108).

R

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(h) Put the cover (109) in position and install the screws (110).
(i) Put the cover (101) in position and install the screws (102).
(4) Seal the Splitline Joints of the Galley Unit

_______
(a) Remove the used sealant of the splitline joints with a SCRAPER -
NON METALLIC.
(b) Clean the splitline joints with the CLEANING AGENTS (Material No.
11-003) and a lint-free cloth MISCELLANEOUS (Material No. 19-
003).
(c) Apply the new BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
004A) into all the splitline joints.
(5) Connect the Supply Splitlines

(Ref. Fig. 404/TASK 25-33-45-991-005)
(b) Connect the fresh air hose (91) to the pipe (93) and tighten the
clamp (92).
(c) Connect the exhaust air hose (85) to the exhaust air duct (87)
(d) Connect the waste water hoses (88) to the pipe (90) and tighten
the clamps (89).
(e) Connect the potable water pipe (96) to the fitting (94) and
(f) Connect the control cable (84) to the ring (83).
(g) Connect the waste water hoses (82) to the sinks (80) and tighten
the clamps (81).
(h) Connect all the remaining splitline supply connections you

disconnected during the removal procedure.
(6) Install the galley control panel (Ref. TASK 25-35-34-400-001).

R

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R **ON A/C 101-199,
R Subtask 25-33-45-420-051-A
R B. Installation of the Aft Galley G5
R CAUTION : IT IS THE RESPONSIBILITY OF THE OPERATOR TO GET AND OBEY THE

_______
R MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE
R MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS,
R PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY,
R HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND
R CONTROL PROCEDURES AND TO OBEY LOCAL REGULATIONS.
R 11-911-001).
R (2) Install the Upper and Lower Attachments

R (Ref. Fig. 403/TASK 25-33-45-991-001)
R WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME

_______
R DAMAGED OR INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
R (a) Prevent damage to the component interface and the adjacent area.
R (b) Carefully move the galley on to the shims (60) and the floor
R fittings (61) and (51).
R (c) Apply the COMMON GREASE (Material No. 04-022) to the bushings
R (59) and (58) and put them in position.
R (d) Put the shims (57) in position as identified during the removal
R procedure.
R the threads of the bolts (54).
R (f) Put the plates (56) in position and install the washers (55) and
R the bolts (54).
R (g) Put the covers (64) in position and install the screws (65).
R (h) Put the wheel guides (52) in position and install the screws
R (53).
R (i) Put the tie rods (49) in position and install the quick-release
R pins (46).

R

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R (j) If necessary, remove and adjust the applicable tie rod (49).

_______
R 1
R 2
R 3
R can be installed easily.
R 4
R - Put a short piece of the MISCELLANEOUS (Material No. 19-010)
R into the safety hole at the tie rod end (47).
R - Make sure that the lockwire does not go through the safety
R hole.
R - If it does, adjust the tie rod (49) at the opposite end, to
R give equal adjustment at each end.
R - If the lockwire goes through the safety hole again, replace
R the tie rod (49).
R 5
R (k) Put the pelmet assembly (42) and the profiles (41) in position
R and install the screws (40).
R (l) Put the washers (45) and the covers (43) in position and install
R the studs (44).
R (3) Connect the Galley Supply Connections

R (Ref. Fig. 402/TASK 25-33-45-991-003)

_______
R WORK ON IT.
R (b) Connect the potable water pipe (28) to the fitting (26) and
R tighten the nut (27).
R (c) Connect the waste water hose (29) to the pipe (25) and tighten
R the clamps (33).

R

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R (d) Connect the exhaust air hose (22) to the pipe (24) and tighten
R the clamps (23).
R (e) Connect the fresh air hose (30) to the pipe (32) and tighten the
R clamp (31).
R (f) Put the access cover (20) in position and install the screws
R (21).
R (4) Connect the Electrical Connections

R (Ref. Fig. 401/TASK 25-33-45-991-004)
R (a) Connect the bonding straps.

_______
R 1
R washers (14), the bolts (13) and the nuts (12) (Ref. TASK 20-
R 28-00-912-004).
R (b) Put the clamps (1) in position and install the spacers (4), the
R washers (2) and the locknuts (3).
R (c) Put the clamps (9) in position and install the washers (11) and
R the screws (10).
R (d) Connect the electrical wires.
R CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN
_______
R YOU CONNECT THE ELECTRICAL WIRES.
R IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU
R WILL CAUSE DAMAGE TO EQUIPMENT.
R 1
R nuts (7).
R 2
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE

_______
R LOCKWIRE. CUT, REMOVE AND DISCARD THE LOCKWIRE AS
R YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR BLIND
R YOU.
R 3

R

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R (5) Install all the decorative material, removed during the removal
R procedure.
R (6) Install the galley electrical equipment:
R (a) Make sure that the work area is clean and clear of tool(s) and
R other items.
R (b) Install the ovens, if removed (Ref. TASK 25-35-19-400-001).
R (c) Install the beverage makers, if removed (Ref. TASK 25-35-21-400-

R 001).
R (d) Install the hot cup, if removed (Ref. TASK 25-35-25-400-001).
R (e) Install the hot jug, if removed (Ref. TASK 25-35-25-400-002).
R **ON A/C 901-901,
Subtask 25-33-45-420-051
B. Installation of the Aft Galley G5

_______
11-911-001).
(2) Install the Upper and Lower Attachments

(Ref. Fig. 403/TASK 25-33-45-991-001)

_______
(b) Carefully move the galley above the shims (60) and the floor
fittings (61) and (51).

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(d) Put the shims (57) in position as identified during the removal
procedure.
(f) Put the plates (56) in position and install the washers (55) and
the bolts (54).
(h) Put the wheel guides (52) in position and install the screws
(53).
(i) Put the tie rods (49) in position and install the quick-release
pins (46).
(j) If necessary, remove and adjust the applicable tie rod (49).

_______
1
2
3
4
_ Tighten the locknut (48).
5
_ Make sure that the tie rod end (47) is in a safe condition.
6
_ Safety the locknut (48) with the lockwire, MISCELLANEOUS
(k) Put the pelmet assembly (42) and the profiles (41) in position
and install the screws (40).
(l) Put the washers (45) and the covers (43) in position and install
the studs (44).

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(3) Connect the Galley Supply Connections
(Ref. Fig. 402/TASK 25-33-45-991-003)

_______
WORK ON IT.
(b) Connect the potable water pipe (28) to the fitting (26) and
(c) Connect the waste water hose (29) to the pipe (25) and tighten
the clamps (33).
(d) Connect the exhaust air hose (22) to the pipe (24) and tighten
the clamps (23).
(e) Connect the fresh air hose (30) to the pipe (32) and tighten the
clamp (31).
(f) Put the access cover (20) in position and install the screws
(21).
(4) Connect the Electrical Connections

(Ref. Fig. 401/TASK 25-33-45-991-004)
(a) Connect the bonding straps.

_______
1
washers (14), the bolts (13) and the nuts (12) (Ref. TASK 20-
28-00-912-004).
(b) Put the clamps (1) in position and install the spacers (4), the
washers (2) and the locknuts (3).
(c) Put the clamps (9) in position and install the washers (11) and
the screws (10).

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(d) Connect the electrical wires.
_______
1
nuts (7).
2
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE

_______
LOCKWIRE. CUT, REMOVE AND DISCARD THE LOCKWIRE AS
YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR BLIND
YOU.
3
procedure.
(6) Install the galley electrical equipment:
other items.
(b) Install the ovens, if removed (Ref. TASK 25-35-19-400-001).
(c) Install the water boilers, if removed (Ref. TASK 25-35-27-400-

001).
(d) Install the hot cup, if removed (Ref. TASK 25-35-25-400-001).
(e) Install the hot jug, if removed (Ref. TASK 25-35-25-400-002).
R **ON A/C 101-199, 901-901,
Subtask 25-33-45-720-050


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Subtask 25-33-45-865-054
breaker(s):
1MC, 3MC, 5HU, 6HU, 7MC, 12MC, 14MC, 1XA.
Subtask 25-33-45-942-050

Subtask 25-33-45-710-051
(1) Do a check of the air supply and air exhaust system:

(b) Do the functional test of an air extraction point (Ref. TASK 21-
23-00-720-002), do not de-energize the electrical circuits when
the test is complete.
(c) Turn the air outlet clockwise until it is in the closed position.
(d) Air must not come out from the air outlet.
(e) Examine all the air hoses and the connections for leaks.
(f) Repair all leaks.
(g) Turn the air outlet counter clockwise until it is in the open
position.
(h) Make sure that different airflow is possible when you turn the
air outlet.

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IAC
(b) Examine all the potable water hoses for leaks.
(d) Operate the faucet and make sure that water flows.
(f) Examine all the waste water hoses for leaks.

002).
(a) On the galley control panel, make sure that all of the circuit
(b) Operate each electrical unit/component for a short time to make

sure that it is serviceable. For example: the galley work light.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------

- Push (ON) the pushbutton switch - The POWER indicator light comes on.
2XA GALLEY.
2. On the galley control panel: In the galley:
the BRIGHT position. brightly.
the DIM position. dimmed.
- Set the work light switch to - The galley work light goes off.
the OFF position.

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IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push (OFF) the pushbutton - The POWER indicator light goes off.
switch 2XA GALLEY.
5. Close-up
________
R **ON A/C 101-199,
R Subtask 25-33-45-410-050-A
R A. Close Access
R items.
R (a) Install the standard units, if removed.
R (b) Install the waste containers, if removed.
R (c) Put the galley trolleys in their correct positions.

R - Install the ceiling panels (Ref. TASK 25-23-41-400-001)
R - Install the door frame linings (Ref. TASK 25-23-45-400-005) and
R (Ref. TASK 25-23-45-400-008).
R 26-41-400-003).
R necessary.

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IAC
R **ON A/C 901-901,
Subtask 25-33-45-410-050
A. Close Access
items.
(a) Install the waste containers, if removed.
(b) Install the standard units, if removed.
(c) Put the galley trolleys in their correct positions.
26-41-400-003).
necessary.
R **ON A/C 101-199, 901-901,
Subtask 25-33-45-862-050

(Ref. TASK 24-42-00-862-001).

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GALLEY EQUIPMENT - DESCRIPTION AND OPERATION
____________________________________________
1. _______
General
R The galley equipment is installed to keep and prepare food and drinks for
R the passengers and the crew and to store waste materials.
2. Component
__________________
Location
R (Ref. Fig. 001)
3. System
__________________
Description
R There are different types of galleys, storage galleys and preparation
R galleys.
R A. Storage Galleys
R The storage galleys are only used to keep food, drinks and unwanted
R materials and have:
R - Food trolleys,
R - Waste trolleys,
R - Food and drinks containers.
R B. Preparation Galleys
R The preparation galleys are used to prepare the food and the drinks and
R have this electrically operated items (if installed):
R - Trash-Compactor(s)
R - Oven(s)
R - Oven Control Module(s)
R - Coffee-maker(s)
R - Beverage-Maker(s)
R - Bun-warmer(s)
R - Roll-Warmer(s)
R - Hot-cup(s)
R - Hot-jug(s)
R - Water-heater(s)
R - Refrigerator(s)
R - Wine-Chiller(s)
R - Hot-plate(s)
R 4. Power
____________
Supply
R The galley power supply system (Ref. 24-56-00) supplies the electrical
R equipment in the preparation galleys with 115 VAC.
R 5. _________
Interface
R The galley equipment has interfaces with:
R - the potable water system (Ref. 38-10-00),
R - the wastewater drain system (Ref. 38-30-00),
R - the galley power supply (Ref. 24-56-00).

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IAC
Example of Galley Equipment
Figure 001

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Page 2
Nov 01/99
R
IAC
R 6. _____________________
R A. Oven
R The oven has a control box to select the temperature and time of
R operation, to heat the meals.
R B. Water Heater
R The water heater heats water supplied from the potable water system.
R (Ref. 38-10-00)
R C. Hot Jug
R The hot jug keeps the drinks at a stable temperature.
R D. Hot Cup
R The hot cup is used to heat the beverages.
R E. Coffee Maker
R The coffee maker prepares and keeps the coffee at a high temperature in a
R container, or in a coffee jug on a hot plate. The potable water system
R (Ref. 38-12-00) supplies water to the coffee maker.
R The coffee maker has hot or hot and cold water faucets installed.
R F. Trolley
R The trolley has trays or drawers for storage.
R G. Waste Trolley
R The waste trolley has a waste container with a flap.
R H. Container
R The container is used to keep trays, drawers, beverages and food.

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Page 3
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IAC
GALLEY EQUIPMENT - DEACTIVATION/REACTIVATION
____________________________________________
TASK 25-35-00-040-001
Deactivation of the Galley-Waste-Compartment Flapper-Door
1. __________________
Reason for the Job

Galley and Buffet - Galley Waste
Compartment Flapper Door
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-052 USA AMS-T-23397 AND/OR L-T-80B

SELF ADHESIVEALUMINIUM TAPE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 25-35-00-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-00-861-077
R A. There is no special job set-up for this task.

R

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IAC
4. Procedure
_________
Subtask 25-35-00-040-050
R A. Deactivation of the Defective or Missing Waste-Compartment Flapper-Door

R (Ref. Fig. 401/TASK 25-35-00-991-001)
R (1) Seal the opening of the waste chute with self adhesive tape BONDING
AND ADHESIVE COMPOUNDS (Material No. 08-052).
R
R (2) Put a WARNING NOTICE in position to tell persons not to use the waste
R compartment.
R
R (3) Open the access door of the waste compartment:

R
R (a) Make sure that the waste container is empty.

R
R 5. Close-up
________
R Subtask 25-35-00-410-067
R A. Close Access
R (1) Make sure that the work area is clean and clear of tools and other
R items.
R (2) Close the access door of the waste compartment.
R (3) Make an entry in the logbook.

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IAC
R Galley-Waste-Compartment Flapper-Door
R Figure 401/TASK 25-35-00-991-001

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Feb 01/08

IAC
R TASK 25-35-00-440-001
R Reactivation of the Galley-Waste-Compartment Flapper-Door
R 1. __________________
Reason for the Job
R Refer to the MMEL TASK: 25-30-01

R Galley and Buffet - Galley Waste
R Compartment Flapper Door
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-35-00-991-001 Fig. 401
R 3. __________
Job Set-up
R Subtask 25-35-00-861-078
R 4. Procedure
_________
R Subtask 25-35-00-440-050
R A. Reactivation of the Defective or Missing Waste-Compartment Flapper-Door

R (Ref. Fig. 401/TASK 25-35-00-991-001)
R (1) Remove the warning notice and the aluminium tape.
R (2) If necessary, remove the damaged flapper-door:
R (a) Open the access door.
R (b) Remove the waste container.
R (c) Remove the bolt (3), the washer (2) and disconnect the bonding
R strap (1).
R (d) Remove the bolt (6), the washer (5), the nut (4), the screws (7)
R and the flapper-door (8).

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IAC
R (3) Install a new flapper-door:
R (a) Put the new flapper-door (8) in position and install the screws
R (7), the washer (5), the bolt (6) and the nut (4). Tighten the
R screws (7), the bolt (6) and the nut (4).
R (b) Connect the bonding strap (1) and install the washer (2) and the
R bolt (3).
R (c) Make sure that the flapper-door:

R - Operates correctly
R - Is aligned with the surface
R - Closes and seals fully.
R (d) Put the waste container in position.
R (e) Close the access door.
R 5. Close-up
________
R Subtask 25-35-00-410-068
R A. Close Access
R (1) Make sure that the work area is clean and clear of tools and other
R items.

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IAC
GALLEY EQUIPMENT - ADJUSTMENT/TEST
__________________________________
TASK 25-35-00-710-013
Operational Test of the Coffee-Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
24-56-00-710-001 Operational Test of the Galley Supply
Ground Air Supply
3. __________
Job Set-up
Subtask 25-35-00-861-062

(Ref. TASK 24-41-00-861-002).
Subtask 25-35-00-860-051
(1) Make sure that the related galley is supplied with electrical power
(Ref. TASK 24-56-00-710-001).
R (2) Make sure that the related circuit breaker(s) of the coffee maker on
R the galley control panel is(are) closed.

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IAC
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-901,
Subtask 25-35-00-710-064
R A. Do the Operational Test of the Coffee Maker
WARNING : DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT

_______
BURNS WHEN YOU DO THE MAINTENANCE TASK(S).
WARNING : OPEN THE WATER FAUCET OR THE WATER DRAIN CAREFULLY AND SLOWLY.
_______
THE TANK IS PRESSURIZED AND STEAM OR VERY HOT WATER CAN COME
OUT OF THE NOZZLE. HOT WATER OR STEAM IS DANGEROUS (IT CAN BURN
YOU).
NOTE : The NO WATER or LOW WATER indicator could be installed in the COLD
____
WATER pushbutton.
NOTE : If there is no HOT PLATE pushbutton installed, the hot plate is

____
energized whenever the ON/OFF pushbutton is in the ON position.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 1. In the galley: In the galley at the coffee maker:
- Close the galley potable-water

shutoff-valve.
R 2. At the coffee maker:
- Open the coffee-maker hot - Water flows from the coffee-maker hot
water-faucet. water-faucet.
- Hold the coffee-maker hot - After a short time, the water flow
water-faucet in the open from the coffee-maker hot
position. water-faucet stops.
- Close the coffee-maker hot

water-faucet.
- Push the ON/OFF pushbutton. - The indicator in the ON/OFF

pushbutton and in the NO WATER or LOW
WATER indicator comes on.

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the galley:
- Open the galley potable-water
shutoff-valve.
R 4. At the coffee maker: At the coffee maker:
- Open and hold the coffee-maker

hot water-faucet in the open
position.
- Close the coffee-maker hot - After a short time, the light in the
water-faucet when the water NO WATER or LOW WATER indicator goes
starts to flow. off.
- Put the coffee-server in

position and lock the brew
handle in the down position.
- Push the BREW and the HOT PLATE - The indicators in the BREW and HOT
ON pushbutton. PLATE ON pushbuttons comes on.
- If the water has the set temperature,
the hot water flows through the
brew-cup into the coffee-server.
- Release the brew handle to the - The indicator in the BREW pushbutton
up position. goes off, and the hot water flow
through the brew-cup stops.
- Open the coffee-maker hot - Hot water flows from the coffee-maker
water-faucet. hot water-faucet.
- Close the coffee-maker hot - The hotwater flow stops.

water-faucet.
- If installed, open the - If installed, cold water flows from

coffee-maker cold water-faucet. the coffee-maker cold water-faucet.
- If installed, close the - If installed, the cold water flow

coffee-maker cold water-faucet. stops.
- Lock the brew handle in the - The indicator in the BREW pushbutton
down position and push the BREW comes on.
pushbutton switch.

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- After a short time the hot water
flows through the brew-cup into the
coffee-server.
- After approx. 3 minutes the water has
the set level in the coffee-server
and operates the level sensor.
- The water flow stops and the
indicator in the BREW pushbutton goes
off.
- Remove the coffee-server and

discard the contents.
- Put the coffee-server in
position under the coffee-maker
hot water-faucet.
- Open and hold the coffee-maker - Hot water flows from the coffee-maker
hot water-faucet in the open hot water-faucet.
position.
- Close the coffee-maker hot - The hotwater flow from the

water-faucet. coffee-maker hot water-faucet stops.
- Push the ON/OFF pushbutton. - The indicator in the ON/OFF

pushbutton and in the HOT PLATE ON
pushbutton goes off.

R

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IAC
R **ON A/C 101-199, 902-999,
Subtask 25-35-00-710-064-A
A. Do the Operational Test of the Coffee Maker
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the galley:
- Close the galley potable-water

shutoff-valve.
2. At the coffee maker: At the coffee maker:

- Hold an empty coffee server - Water flows from the coffee-maker
under the coffee-maker water-faucet into the coffee server.
water-faucet and open the
faucet.
- Hold the coffee-maker - After a short time, the water flow

water-faucet in the open stops.
position.
- Close the coffee-maker

water-faucet.
- Push the POWER ON pushbutton. - The POWER ON and the LOW WATER
indicators come on.
3. At the galley:
- Open the galley potable-water
shutoff-valve.
4. At the coffee maker: At the coffee maker:
- Hold an empty coffee server

under the coffee-maker
faucet.
- Close the coffee-maker - After a short time, the LOW WATER

water-faucet when the water indicator goes off.
starts to flow.

R

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Put an empty coffee server in
- Push the BREW and WARMER ON - The BREW and WARMER ON indicators
pushbuttons. come on.
- If the water has the set temperature,
the hot water flows through the brew
cup into the coffee server.
- Release the brew handle to the - The BREW indicator goes off, and the
up position. hot water flow through the brew cup
stops.

faucet.
- Close the coffee-maker - The water flow stops.

water-faucet.
- Put an empty coffee server in

- Push the BREW pushbutton. - The BREW indicator comes on.
- After a short time the hot water

flows through the brew cup into the
coffee server.
- After approx. 3 minutes the water has
the set level in the coffee server
and operates the level sensor.
- The water flow stops and the BREW
indicator goes off.

faucet.
- Close the coffee-maker - The water flow stops.

water-faucet.

R

EFF :

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Page 506
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - Push the POWER ON and WARMER ON - The POWER ON and WARMER ON indicators
R pushbuttons. go off.
R **ON A/C ALL
5. Close-up
________
Subtask 25-35-00-410-051
A. Close Access
(1) Put all related CB and switches to their initial configuration.
R (2) Make sure that the coffee maker is in its initial configuration.
items.
Subtask 25-35-00-862-062

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 25-35-00

Page 507
Feb 01/07

IAC
TASK 25-35-00-710-015
Operational Test of the Oven
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 25-35-00-861-064

(Ref. TASK 24-41-00-861-002).
Subtask 25-35-00-860-053
(Ref. TASK 24-56-00-710-001).
(2) Make sure that the related circuit breaker(s) of the oven on the
galley control panel is(are) closed.
(3) Make sure that the door of the oven is closed.

EFF :

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Page 508
Feb 01/07
R
IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-35-00-710-066-A
A. Do the Operational Test of the Oven
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the control module of the On the control module of the oven:

oven: - The ON/OFF indicator comes on.
- Push the ON/OFF pushbutton. - The MED indicator comes on.
- The HEATINGTIME display shows 00.
- The SERVINGTIME display shows 00.
- Turn the TIME SELECTOR knob to - The HEATINGTIME and the SERVINGTIME
set the heatingtime to 4 display show the adjusted time.
minutes.
- Push the HEATINGTIME SET - The HEATINGTIME SET indicator comes

pushbutton. on.
- Turn the TIME SELECTOR knob to - The SERVINGTIME display shows the
set the servingtime to 6 adjusted time.
minutes.
- Push the SERVINGTIME SET - The SERVINGTIME SET indicator comes

pushbutton. on.
- Push the TEMP pushbutton three - The HIGH, the LOW and the MED
times. indicator come on one after the
other.
- Push the START pushbutton. - The START indicator comes on and the
servingtime countdown starts.
- Wait until the SERVINGTIME and - The operation cycle starts. You can
the HEATINGTIME display shows see this on the HEATINGTIME display.
the same time.
At the oven:
- The oven operates and the temperature
in the oven will increase.

EFF :

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Page 509
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Wait until the HEATINGTIME On the control module of the oven:
display shows 01 minutes and - Both displays show the inner oven
push the TEMP pushbutton. temperature.
- Wait until the HEATINGTIME - A beeper gives a signal for 20

display shows 00 minutes. seconds.
- Push the ON/OFF pushbutton. - The displays and all indicators go

off.
R **ON A/C 101-199, 901-999,
Subtask 25-35-00-710-066-B
A. Do the Operational Test of the Oven
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the oven control panel: On the oven control panel:

- Set the ON/OFF pushbutton to - The oven starts a selftest.
the ON position. - Make sure that the display shows no
FAIL message.
- After approximately 3 seconds the
display shows 20 minutes and the LOW
indicator comes on.

- Push the HIGH pushbutton. - The display changes from LOW to HIGH.

- Push the MED pushbutton. - The display changes from HIGH to MED.
4. On the oven control panel: On the oven control display:

- Push the UP pushbutton. - The displayed time increases in steps
of one minute.

- Push the DOWN pushbutton. - The displayed time decreases in steps
of one minute.

R

EFF :

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Page 510
Aug 01/07

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push the START pushbutton. - The operation indicator starts to
flash.
- The displayed time starts to count
down in steps of one minute.
On the oven:
- The fan starts to operate.
- The temperature starts to increase.
7. On the oven control panel: On the Oven:

- Push the ON/OFF pushbutton when - The fan stops to operate.
the heating cycle is completed. - The temperature decreases.
- All indicators go off.
NOTE : Heating cycle is completed
____
when the display shows 00.
**ON A/C ALL
5. Close-up
________
Subtask 25-35-00-410-053
A. Close Access
(2) Make sure that the oven is in its initial configuration.
items.
Subtask 25-35-00-862-064

(Ref. TASK 24-41-00-862-002).

R

EFF :

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Page 511
Aug 01/07

IAC
R **ON A/C 101-199, 902-999,
TASK 25-35-00-710-018
Operational Test of the Beverage-Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CONTAINER 3 L(3/4 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 25-35-00-861-067

(Ref. TASK 24-41-00-861-002).

R

EFF :

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IAC
Subtask 25-35-00-860-056
(1) Make sure that the pushbutton GALLEY 2XA on the overhead panel 35VU
is in the ON position (the white OFF indicator does not come on).
(2) Make sure that the related CB of the beverage maker on the galley
control panel is closed.
4. Procedure
_________
Subtask 25-35-00-710-069
A. Do the Operational Test of the Beverage Maker
(1) Use a CONTAINER 3 L(3/4 USGAL) to collect the water from the water
faucet during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the beverage maker:

- Put an empty server into the
beverage maker and lock the
lever up.
2. On the beverage maker: On the beverage maker:

- Push and hold the LAMP TEST - All indicators come on.
pushbutton to the ON position.
- Release the LAMP TEST - All indicators go off.

pushbutton.
- Push the POWER ON pushbutton to - The POWER ON indicator comes on.

the ON position. - The LOW WATER indicator comes on.
3. At the galley: On the beverage maker:

- Open the potable water shut off - The tank fills automatically.
valve. - The LOW WATER indicator goes off
until the tank is full.

R

EFF :

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Page 513
Aug 01/07

IAC
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the beverage maker: - The BREW and WARMER ON indication
- Press the BREW and WARMER ON come on.
pushbutton.
- The brew cycle starts and the server

fills with hot water.
- Wait until the BREW indicator - The brew cycle is finished and the
goes off. server is filled with hot water.
- Remove and empty the server.
- Push the POWER ON and WARMER ON - All indicators go off.

pushbutton to the OFF position.
5. Close-up
________
Subtask 25-35-00-410-056
A. Close Access
(2) Empty and clean the server of the beverage maker, place it in the
beverage-maker and lock the brew handle in the down position.
items.
Subtask 25-35-00-862-067

(Ref. TASK 24-41-00-862-002).

R

EFF :

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IAC
R **ON A/C 101-199, 901-999,
TASK 25-35-00-710-020
Operational Test of the Hot-Cup
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 25-35-00-861-069

(Ref. TASK 24-41-00-861-002).
Subtask 25-35-00-860-058
(2) Make sure that the related CB of the hot cup on the galley control
panel is closed.

R

EFF :

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Page 515
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IAC
4. Procedure
_________
Subtask 25-35-00-710-071
A. Operational Test of the Hot Cup
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : USING THE HOT CUP WITHOUT WATER CAN CAUSE DAMAGE TO IT.
____
1. At the hot cup: At the hot cup:

- Fill the hot cup with water and - The hot cup starts immediately to
push it into the electrical heat the water. There is no ON-OFF
connector in the galley switch.
compartment. - The water starts to boil after a few
minutes.
2. At the hot cup: At the hot cup:

- Pull the hot cup out of the - The hot cup stops to heat the water.
electrical connector to
disconnect it from the power
supply.
5. Close-up
________
Subtask 25-35-00-410-058
A. Close Access
(2) Make sure that the hot cup is in its initial configuration.
items.
Subtask 25-35-00-862-069

(Ref. TASK 24-41-00-862-002).

R

EFF :

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Page 516
Aug 01/07

IAC
R **ON A/C ALL
TASK 25-35-00-710-021
Operational Test of the Hot-Jug
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 25-35-00-861-070

(Ref. TASK 24-41-00-861-002).

R

EFF :

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Page 517
Feb 01/08

IAC
**ON A/C 001-012, 014-099,
Subtask 25-35-00-865-075
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,
R **ON A/C ALL
Subtask 25-35-00-860-059
C. Aircraft Maintenance Configuration
(2) Make sure that the related CB of the hot jug on the galley control
panel is closed.

R

EFF :

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Feb 01/08

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-35-00-710-072
A. Do the Operational Test of the Hot-Jug:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the galley: On the hot-jug:

- Fill the hot-jug with water and - The ON indicator comes on.
put toggle switch to the ON - The water gets warm after some
position. minutes.
2. At the galley: On the hot-jug:

- Put the hot-jug toggle switch - The ON indicator goes off.
to the OFF position.
R **ON A/C 101-199, 901-999,
Subtask 25-35-00-710-072-A
A. Do the Operational Test of the Hot Jug:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the galley: On the Hot Jug:

- Fill the Hot Jug with water of - As long as the Hot Jug is connected
approximately 82 deg.C (179.60 to the power supply, the thermostat
deg.F) and connect it to the keeps the water at a temperature of
power supply in the galley approximately 82 deg.C (179.60
compartment. deg.F).

R

EFF :

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IAC
R **ON A/C ALL
5. Close-up
________
Subtask 25-35-00-410-059
A. Close Access
(2) Make sure that the hot jug is in its initial configuration.
items.
Subtask 25-35-00-862-070

(Ref. TASK 24-41-00-862-002).

R

EFF :

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Page 520
Feb 01/08

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INTENTIONALLY BLANK

R

25-35-00

Page 521
Feb 01/08

IAC
INTENTIONALLY BLANK

R

25-35-00

Page 522
Feb 01/08

IAC
R **ON A/C 901-901,
TASK 25-35-00-710-023
Operational Test of the Water-Heater/Boiler
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 CONTAINER 5 L(1 1/2 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Ground Air Supply
3. __________
Job Set-up
Subtask 25-35-00-861-072

(Ref. TASK 24-41-00-861-002).

R

EFF :

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Page 523
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IAC
Subtask 25-35-00-860-061
is in the on position (the white OFF indicator does not come on).
(2) Make sure that the related C/B of the water heater on the galley
control panel is closed.
4. Procedure
_________
Subtask 25-35-00-710-074
A. Do the Operational Test of the Water-Boiler

_______
WARNING : OPEN THE WATER FAUCET OR THE WATER DRAIN CAREFULLY AND SLOWLY.
_______
THE TANK IS PRESSURIZED AND STEAM OR VERY HOT WATER CAN COME
OUT OF THE NOZZLE. HOT WATER OR STEAM IS DANGEROUS (IT CAN BURN
YOU).
NOTE : A heat unit has a ELEMENT OVERHEAT THERMOSTAT SWITCH (EOTS). When
____
the heat unit has more than 135 deg.C (275.00 deg.F) the EOTS
switch off. The EOTS can be reset only manually. After remove of
the water boiler regarding (Ref. TASK 25-35-27-000-001) do the
RESET procedure in the related workshop.
NOTE : The water container has to be full of water during operation.

____

R

EFF :

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Page 524
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(1) Use a CONTAINER 5 L(1 1/2 USGAL) to collect the water from the faucet
during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the water-boiler:
NOTE : Make sure that the drain

____
valve is closed.
- Open the water faucet until

water comes from the faucet.
- Close the water faucet.
2. On the water-boiler: On the water-boiler:

- Switch the power switch to the - The POWER ON and READY indicators
ON position. come on.
- Let the unit operate to heat - The READY indicator goes off.
the water.
- Open the water faucet to empty - Close the water faucet.

1 l (0.2641 USgal) of the - Make sure that the water temperature
water-heater tank. is about 84 deg.C (183.20 deg.F) and
89 deg.C (192.20 deg.F).
- The heater indicator comes on.
NOTE : Repeat the temperature check 5

____
times.
- Switch the power switch to the - All indicators go off.

OFF position.
5. Close-up
________
Subtask 25-35-00-410-061
A. Close Access
(1) Put all related C/B and switches to their initial configuration.
(2) Make sure that the water heater is in its initial configuration.

R

EFF :

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Page 525
May 01/07

IAC
items.
Subtask 25-35-00-862-072

(Ref. TASK 24-41-00-862-002).

R

EFF :

901-901, 25-35-00

Page 526
May 01/07

IAC
R **ON A/C 101-199, 901-999,
TASK 25-35-00-710-025
Operational Test of the Wine-Chiller
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
3. __________
Job Set-up
Subtask 25-35-00-861-074

(Ref. TASK 24-41-00-861-002).
Subtask 25-35-00-860-063
(Ref. TASK 24-56-00-710-001).
(2) Make sure that the related circuit breaker(s) of the wine chiller on
the galley control panel is(are) closed.

R

EFF :

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Page 527
Aug 01/07

IAC
4. Procedure
_________
Subtask 25-35-00-710-076
A. Do the Operational Test of the Wine Chiller
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the wine chiller: At the wine chiller:

- Push the ON/OFF/FAIL pushbutton - The ON/OFF indicator comes on. The
to the ON position. fan and the compressor starts to
operate (you can hear the noises).
- The RAPID CHILL indicator comes on.
- The red FAIL indicator (in the
ON/OFF/FAIL pushbutton) does not come
on.
- The FILTER indicator does not come
on.
- The display shows the actual
temperature in the refrigeration
compartment.
- The temperature in the refrigeration
compartment increases (see display).
- After approx. 30 minutes the - The temperature in the refrigeration

RAPID CHILL indicator goes off. compartment must be approx. +6 +2 -2
deg.C (+42.80 +3.60 -3.60 deg.F).
- The compressor is off or will stop
operation after a few minutes.
- Open the door of the - After a short time, the compressor

refrigeration compartment. will start operation.
- Close the door of the - The compressor will stop operation

refrigeration compartment. after a few minutes.
- The temperature in the refrigeration
compartment must be approx. +6 +2 -2
deg.C (+42.80 +3.60 -3.60 deg.F).
- Push the ON/OFF/FAIL pushbutton - All indicators go off.

to the OFF position. - The display is empty.

R

EFF :

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Page 528
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IAC
5. Close-up
________
Subtask 25-35-00-410-063
A. Close Access
(1) Put all CB and switches to their initial configuration.
(2) Make sure that the wine chiller is in its initial configuration.
items.
Subtask 25-35-00-862-074

(Ref. TASK 24-41-00-862-002).

R

EFF :

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COFFEE MAKER - REMOVAL/INSTALLATION
___________________________________
TASK 25-35-15-000-001
Removal of the Coffee Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 4 CAP - BLANKING

No specific 4 PLUG - BLANKING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 001-012, 014-099, 901-901,
25-35-15-991-001 Fig. 401

25-35-15-991-002 Fig. 402
R **ON A/C 101-199, 902-999,
25-35-15-991-002-A Fig. 402A

EFF :

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Page 401
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IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-15-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-15-865-054
B. At the related galley on the galley control panel
(1) Open, safety and tag the related circuit breaker(s) of the coffee
maker.
Subtask 25-35-15-860-050
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-901,
Subtask 25-35-15-020-050
R A. Removal of the Coffee Maker (attached with screws)

(Ref. Fig. 401/TASK 25-35-15-991-001)

_______
R (2) Removal of the coffee maker from the galley

_______
WORK ON IT.
R (a) Carefully pull the coffee maker (2) to disconnect the electrical
R connectors and the potable-water supply line.

EFF :

ALL 25-35-15

Page 402
Nov 01/07

IAC
R Coffee Maker attached with screws
Figure 401/TASK 25-35-15-991-001

EFF :

001-012, 014-099, 901-901, 25-35-15

Page 403
Nov 01/07

IAC
(b) Remove the coffee maker (2) from the galley.
(3) Put CAP - BLANKING on the disconnected electrical connectors.
(4) Put PLUG - BLANKING on the disconnected line ends.
Subtask 25-35-15-020-051
B. Removal of the Coffee Maker (attached with a single release pin)

(Ref. Fig. 402/TASK 25-35-15-991-002)

_______
(1) Pull the lever (1) to the unlocked position.
R (2) Removal of the coffee maker from the galley:

_______
WORK ON IT.
(a) Carefully pull the coffee maker (2) to disconnect the electrical
R connector and the potable-water supply line.
**ON A/C 101-199, 902-999,
Subtask 25-35-15-020-051-A
B. Removal of the Coffee Maker (attached with a single release pin)

(Ref. Fig. 402A/TASK 25-35-15-991-002-A)

_______
(1) Loosen the screw (4) of the pin locking lever (3).
(2) Lift the pin locking lever to the unlock position.

EFF :

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Page 404
Nov 01/07

IAC
R Coffee Maker attached with single release pin
Figure 402/TASK 25-35-15-991-002

EFF :

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Nov 01/07

IAC
Coffee-Maker attached with single release pin
Figure 402A/TASK 25-35-15-991-002-A

R

EFF :

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IAC
(3) Removal of the coffee maker from the galley

_______
WORK ON IT.
(a) Carefully pull the coffee maker (1) to disconnect the electrical
connector and the potable-water supply-line.

R

EFF :

101-199, 902-999, 25-35-15

Page 407
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IAC
**ON A/C ALL
TASK 25-35-15-400-001
Installation of the Coffee Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

the External Power
25-35-00-710-013 Operational Test of the Coffee-Maker
R **ON A/C 001-012, 014-099, 901-901,
25-35-15-991-001 Fig. 401

25-35-15-991-002 Fig. 402
R **ON A/C 101-199, 902-999,
25-35-15-991-002-A Fig. 402A

EFF :

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-15-860-055
(1) Make sure that the potable water system is de-pressurized (Ref. TASK
38-10-00-614-002).
Subtask 25-35-15-865-050
(1) Make sure that the related circuit breaker(s) of the coffee maker is
(are) open, safetied and tagged.
4. Procedure
_________
Subtask 25-35-15-210-050
**ON A/C 001-012, 014-099, 901-901,
Subtask 25-35-15-420-050
R B. Installation of the Coffee Maker (attached with screws)

(Ref. Fig. 401/TASK 25-35-15-991-001)

_______

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IAC
condition.
R (4) Installation of the coffee maker at the galley

_______
WORK ON IT.
R (a) Carefully push the coffee maker (2) into the tracks (3).
(b) Install and tighten the screws (1).
(5) Unless specified TORQUE the screws (Ref. TASK 20-21-11-911-001).
Subtask 25-35-15-420-051
C. Installation of the Coffee Maker (attached with a single release pin)

(Ref. Fig. 402/TASK 25-35-15-991-002)

_______
condition.
R (4) Installation of the coffee maker at the galley:

_______
WORK ON IT.
(a) Make sure that the lever (1) is in the unlocked position.
(b) Carefully put the coffee maker (2) on the rail (3) and push the
coffee maker (2) into the galley.
(c) Set the lever (1) to the locked position.
(d) Make sure that the coffee maker (2) is correctly locked on the
rail (3).

EFF :

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R **ON A/C 101-199, 902-999,
Subtask 25-35-15-420-051-A
C. Installation of the Coffee Maker (attached with a single release pin)

(Ref. Fig. 402A/TASK 25-35-15-991-002-A)

_______
condition.
(4) Loosen the screw (4) of the pin locking lever (3).
(5) Lift the pin locking lever (3) to the unlock position.
(6) Installation of the coffee maker at the galley:

_______
WORK ON IT.
(a) With the locking lever (3) lifted up carefully put the coffee
maker (1) on the rail (2) and push it into the galley.
(b) Make sure that the coffee maker (1) is correctly locked on the
rail (2).
(7) Push down the locking lever (3) and tighten the screw (4).
**ON A/C ALL
Subtask 25-35-15-865-055
D. At the related galley on the galley control panel
(1) Remove the safety clip(s) and the tag(s) and close the related
circuit breaker(s) of the coffee maker.

EFF :

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IAC
Subtask 25-35-15-790-050
E. Leak Test
R (1) Operate the coffee maker (Ref. TASK 25-35-00-710-013).
R (a) Do a leak check of the coffee maker unit and the adjacent area.
(b) If leaks are found, repair all leaks.
Subtask 25-35-15-710-052
R F. Do the operational test of the coffee maker (Ref. TASK 25-35-00-710-013).
5. Close-up
________
Subtask 25-35-15-410-050
A. Close Access
items.
Subtask 25-35-15-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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OVEN - REMOVAL/INSTALLATION
___________________________
TASK 25-35-19-000-001
Removal of the Oven
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-35-19-991-001-A Fig. 401
R **ON A/C 101-199, 901-999,
25-35-19-991-001-B Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-19-861-058

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-19-865-058
(1) Open, safety and tag the related circuit breaker(s) of the oven.
Subtask 25-35-19-860-050
(1) Make sure that the oven is empty.
4. Procedure
_________
Subtask 25-35-19-020-050
A. Removal of the Oven
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-35-19-991-001-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-35-19-991-001-B)

R
**ON A/C ALL

_______

_______

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Oven
Figure 401/TASK 25-35-19-991-001-A

R

EFF :

001-012, 014-099, 25-35-19

Page 403
May 01/06

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Oven
Figure 401A/TASK 25-35-19-991-001-B

R

EFF :

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Page 404
Aug 01/07

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(2) Carefully pull the oven (2) to disconnect the electrical connectors
and remove the oven (2) from the galley.

R

EFF :

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Page 405
Aug 01/07

IAC
TASK 25-35-19-400-001
Installation of the Oven
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 WRENCH 0.40 TO 2.60 DAN (36 TO 220 LBF.IN) - TORQUE
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific sheet of paper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-30-00-960-002 Replacement of the Air Extraction Filter
25-35-00-710-015 Operational Test of the Oven
**ON A/C 001-012, 014-099,
25-35-19-991-001-A Fig. 401

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Page 406
Aug 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-35-19-991-001-B Fig. 401A

R
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-19-860-059

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-19-865-050
(1) Make sure that the related circuit breaker(s) of the oven is(are)
open, safetied and tagged.
Subtask 25-35-19-860-054
(1) Make sure that the oven is empty.
4. Procedure
_________
Subtask 25-35-19-210-051
A. Preparation for installation
(1) Do a visual inspection of the grill(s) and the housing(s) of the air
extraction filter(s) in the oven stowage of the related galley.
(a) If necessary, clean the grill(s) and the housing(s) with a vacuum
cleaner.

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(b) If necessary, replace the air extraction filter(s) (Ref. TASK 25-
30-00-960-002).
(2) Do an air extraction test (Ref. TASK 21-23-00-720-002).
(a) Hold a sheet of paper to the applicable air extraction inlet(s).
NOTE : The air suction will hold the paper in position at the air
____
extraction inlet(s).
(b) Remove the paper.
Subtask 25-35-19-420-050
B. Installation of the Oven
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-35-19-991-001-A)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 401A/TASK 25-35-19-991-001-B)

R
**ON A/C ALL

_______

_______
condition.

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Page 408
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(3) Carefully push the oven (2) into the mounting rails (3).
(4) Install the screws (1) with a WRENCH 0.40 TO 2.60 DAN (36 TO 220
LBF.IN) - TORQUE and torque to 0.70 m.daN (61.94 lbf.in).
Subtask 25-35-19-865-051
C. At the related galley on the galley control panel
circuit breaker(s) of the oven.
Subtask 25-35-19-710-053
D. Do the operational test of the oven (Ref. TASK 25-35-00-710-015).
5. Close-up
________
Subtask 25-35-19-410-050
A. Close Access
items.
Subtask 25-35-19-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-35-19

Page 409
Aug 01/07
R
IAC
BEVERAGE MAKER - REMOVAL/INSTALLATION
_____________________________________
TASK 25-35-21-000-001
Removal of the Beverage Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 PLUG - BLANKING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-35-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-21-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-21-860-051

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Page 401
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Subtask 25-35-21-865-050
C. On the circuit breaker panel at the related galley
(1) Open, safety and tag the circuit breaker(s) of the beverage maker.
4. Procedure
_________
Subtask 25-35-21-020-050
A. Removal of the Beverage Maker

(Ref. Fig. 401/TASK 25-35-21-991-001)
(1) Prevent damage to the component interface and the adjacent area.
(2) Pull away the lever (1) to the unlocked position.
(3) Removal of the beverage maker from the galley.

_______
WORK ON IT.
(a) Pull and remove the beverage maker (2).

R

EFF :

101-199, 902-999, 25-35-21

Page 402
Aug 01/07

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Beverage-Maker
Figure 401/TASK 25-35-21-991-001

R

EFF :

101-199, 902-999, 25-35-21

Page 403
Aug 01/07

IAC
TASK 25-35-21-400-001
Installation of the Beverage Maker
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-00-710-018 Operational Test of the Beverage-Maker
Ground Air Supply
25-35-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-21-860-050
42-00-861-001).
38-10-00-614-001).
Subtask 25-35-21-865-051
B. On the circuit breaker panel at the related galley
(1) Make sure that the circuit breaker(s) of the beverage maker is/are
open saftied and tagged.

R

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Page 404
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4. Procedure
_________
Subtask 25-35-21-420-050
A. Installation of the Beverage Maker

(Ref. Fig. 401/TASK 25-35-21-991-001)
condition.
(6) Make sure that the lever (1) is in the unlocked position.

_______
WORK ON IT.
(7) Carefully put the beverage maker (2) on the rail (3) and push the
beverage maker (2) into the galley.
(8) Set the lever (1) to the locked position.
(9) Make sure that the beverage maker (2) is correctly locked on the rail
(3).
Subtask 25-35-21-865-052
circuit breaker(s) of the beverage maker.
Subtask 25-35-21-710-050
C. Do the operational test of the beverage maker (Ref. TASK 25-35-00-710-

018).

R

EFF :

101-199, 902-999, 25-35-21

Page 405
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5. Close-up
________
Subtask 25-35-21-410-051
A. Close Access
items.
Subtask 25-35-21-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-199, 902-999, 25-35-21

Page 406
Aug 01/07

IAC
HOT CUP - REMOVAL/INSTALLATION
______________________________
R **ON A/C 101-199, 901-999,
TASK 25-35-25-000-001
Removal of the Hot-Cup
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-35-25-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-25-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-25-865-050
(1) Open, safety and tag the related circuit breaker(s) of the hot cup.

R

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Page 401
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4. Procedure
_________
Subtask 25-35-25-020-050
A. Removal of the Hot Cup

(Ref. Fig. 401/TASK 25-35-25-991-001)
(2) Pull the hot cup holder (3) up.
(3) Pull and remove the hot cup (1) from the related galley.

R

EFF :

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Page 402
Aug 01/07

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Hot-Cup
Figure 401/TASK 25-35-25-991-001

R

EFF :

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Page 403
Aug 01/07

IAC
TASK 25-35-25-400-001
Installation of the Hot-Cup
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-00-710-020 Operational Test of the Hot-Cup
25-35-25-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-25-860-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-25-865-051
(1) Make sure that the related circuit breaker(s) of the hot cup is (are)

R

EFF :

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Page 404
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4. Procedure
_________
Subtask 25-35-25-420-050
A. Installation of the Hot Cup

(Ref. Fig. 401/TASK 25-35-25-991-001)
condition.
(4) Lift the hot cup holder (3).
(5) Push the hot cup (1) into the connector (2).
(6) Put the hot cup holder (3) on the hot cup (1).
Subtask 25-35-25-865-052
circuit breaker(s) of the hot cup.
Subtask 25-35-25-710-050
C. Do the operational test of the hot cup (Ref. TASK 25-35-00-710-020).
5. Close-up
________
Subtask 25-35-25-410-050
A. Close Access
items.
Subtask 25-35-25-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

101-199, 901-999, 25-35-25

Page 405
Aug 01/07

IAC
R **ON A/C ALL
TASK 25-35-25-000-002
Removal of the Hot-Jug
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-35-25-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
25-35-25-991-002-A Fig. 402A

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R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-25-861-052
Subtask 25-35-25-865-053
(1) Open, safety and tag the related circuit breaker(s) of the hot jug.
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-35-25-020-051
A. Removal of the Hot-Jug

(Ref. Fig. 402/TASK 25-35-25-991-002)
(1) Open the locks (2).
(2) Carefully pull the hot-jug (3) out of the galley and remove the
hot-jug (3) from the galley.
R **ON A/C 101-199, 901-999,
Subtask 25-35-25-020-051-A
A. Removal of the Hot Jug

(Ref. Fig. 402A/TASK 25-35-25-991-002-A)
(1) Turn the latches (2) to the unlocked position.
(2) Carefully pull the hot jug (3) out of the galley to disconnect the
unit from the electrical connector (1).

R

EFF :

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Page 407
Feb 01/08

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Hot-Jug
R Figure 402/TASK 25-35-25-991-002

EFF :

001-012, 014-099, 25-35-25

Page 408
Feb 01/07

IAC
Hot-Jug
Figure 402A/TASK 25-35-25-991-002-A

R

EFF :

101-199, 901-999, 25-35-25

Page 409
Feb 01/08

IAC
R **ON A/C ALL
TASK 25-35-25-400-002
Installation of the Hot-Jug
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-00-710-021 Operational Test of the Hot-Jug
**ON A/C 001-012, 014-099,
25-35-25-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
25-35-25-991-002-A Fig. 402A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-35-25-860-051

(Ref. TASK 24-42-00-861-001).

R

EFF :

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Page 410
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Subtask 25-35-25-865-054
(1) Make sure that the related circuit breaker(s) of the hot jug is (are)
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-35-25-420-051
A. Installation of the Hot-Jug

(Ref. Fig. 402/TASK 25-35-25-991-002)
condition.
(5) Carefully push the hot-jug (3) into the galley.
(6) Turn the locks (2) to the locked position.
R **ON A/C 101-199, 901-999,
Subtask 25-35-25-420-051-A
A. Installation of the Hot Jug

(Ref. Fig. 402A/TASK 25-35-25-991-002-A)
condition.

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(5) Carefully push the hot jug (3) into the galley to connect the unit
with the electrical connector (1).
(6) Turn the latches (2) to the locked position.
R **ON A/C ALL
Subtask 25-35-25-865-055
circuit breaker(s) of the hot jug.
Subtask 25-35-25-710-051
C. Do the operational Test of the Hot Jug (Ref. TASK 25-35-00-710-021).
5. Close-up
________
Subtask 25-35-25-410-051
A. Close Access
items.
Subtask 25-35-25-862-051

(Ref. TASK 24-42-00-862-001)

R

EFF :

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Feb 01/08

IAC
WATER BOILER - REMOVAL/INSTALLATION
___________________________________
TASK 25-35-27-000-001
Removal of the Water Boiler/Heater
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-35-27-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-27-861-050
Subtask 25-35-27-860-052

R

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Page 401
May 01/07

IAC
Subtask 25-35-27-865-050
C. On the circuit breaker panel at the related galley
(1) Open, safety and tag the circuit breaker(s) of the Water Heater.
4. Procedure
_________
Subtask 25-35-27-020-050
A. Removal of the Water-Heater

_______
(Ref. Fig. 401/TASK 25-35-27-991-001)
(3) Carefully pull the water-heater (4) out of the galley and hold it in
position.
(5) Disconnect the water supply line:

_______
WORK ON IT.
(a) Disconnect the water supply line (3).
(6) Remove the water-heater (4) from the galley.

R

EFF :

901-901, 25-35-27

Page 402
May 01/07

IAC
Water Boiler/Heater
Figure 401/TASK 25-35-27-991-001

R

EFF :

901-901, 25-35-27

Page 403
May 01/07

IAC
TASK 25-35-27-400-001
Installation of the Water Boiler/Heater
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-00-710-023 Operational Test of the Water-Heater/Boiler
Ground Air Supply
R 38-10-00-614-002 Depressurization of the Potable Water System
25-35-27-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-27-860-054

(Ref. TASK 24-42-00-861-001).
R 38-10-00-614-002).
Subtask 25-35-27-865-051
(1) Make sure that the circuit breaker(s) of the Water Heater is (are)
opened, safetied and tagged.

R

EFF :

901-901, 25-35-27

Page 404
May 01/07

IAC
4. Procedure
_________
Subtask 25-35-27-420-050
A. Installation of the Water-Heater

_______
(Ref. Fig. 401/TASK 25-35-27-991-001)
condition.
(6) Put the water-heater (4) in position.
(8) Connect the water supply line:

_______
WORK ON IT.
(a) Connect the water supply line (3).
(9) Carefully push the water-heater (4) into the galley.
(10) Install the screws (1) (Ref. TASK 20-21-11-911-001).
Subtask 25-35-27-865-052
(1) Remove the safety clip(s) and the tag(s) and close the circuit
breaker(s) of the Water Boiler/Heater.

R

EFF :

901-901, 25-35-27

Page 405
May 01/07

IAC
Subtask 25-35-27-710-050
C. Do the Operational Test of the Water Heater (Ref. TASK 25-35-00-710-023).
Subtask 25-35-27-860-055
5. Close-up
________
Subtask 25-35-27-410-050
A. Close Access
items.
Subtask 25-35-27-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

901-901, 25-35-27

Page 406
May 01/07

IAC
WINE CHILLER - REMOVAL/INSTALLATION
___________________________________
TASK 25-35-31-000-001
Removal of the Wine-Chiller
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-35-31-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-31-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-35-31-865-050
(1) Open, safety and tag the related circuit breakers(s) of the wine
chiller.

R

EFF :

101-199, 901-999, 25-35-31

Page 401
Aug 01/07

IAC
Subtask 25-35-31-860-050
(1) Make sure that the wine chiller is empty.
4. Procedure
_________
Subtask 25-35-31-020-050
A. Removal of the Wine Chiller

(Ref. Fig. 401/TASK 25-35-31-991-001)

_______
(2) Carefully remove the wine chiller (2) from the galley.

R

EFF :

101-199, 901-999, 25-35-31

Page 402
Aug 01/07

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Wine-Chiller
Figure 401/TASK 25-35-31-991-001

R

EFF :

101-199, 901-999, 25-35-31

Page 403
Aug 01/07

IAC
TASK 25-35-31-400-001
Installation of the Wine-Chiller
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-35-00-710-025 Operational Test of the Wine-Chiller
25-35-31-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-31-860-051

(Ref. TASK 24-42-00-861-001)
(2) Make sure that the wine chiller is empty.
Subtask 25-35-31-865-051
(1) Make sure that the related circuit breaker(s) of the wine chiller is
(are) open, safetied and tagged.

R

EFF :

101-199, 901-999, 25-35-31

Page 404
Aug 01/07

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4. Procedure
_________
Subtask 25-35-31-210-050
Subtask 25-35-31-420-050
B. Installation of the Wine Chiller

(Ref. Fig. 401/TASK 25-35-31-991-001)

_______
condition.
(3) Carefully push the wine chiller (2) into the galley.
(4) Install and tighten the screws (1).
Subtask 25-35-31-865-052
C. At the related galley on the galley control panel
circuit breaker(s) of the wine chiller.
Subtask 25-35-31-710-050
D. Do the operational test of the wine chiller (Ref. TASK 25-35-00-710-025).

R

EFF :

101-199, 901-999, 25-35-31

Page 405
Aug 01/07

IAC
5. Close-up
________
Subtask 25-35-31-410-050
A. Close Access
items.
Subtask 25-35-31-862-050
(1) (Ref. TASK 24-42-00-862-001).

R

EFF :

101-199, 901-999, 25-35-31

Page 406
Aug 01/07

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CONTROL PANEL - GALLEY - REMOVAL/INSTALLATION
_____________________________________________
TASK 25-35-34-000-001
Removal of the Galley Control-Panel
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-35-34-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-34-861-050
A. Energize the Ground Service Network (Ref. TASK 24-42-00-861-001)

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Page 401
Aug 01/06
R
IAC
Subtask 25-35-34-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
**ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099, 901-999,
R **ON A/C 001-012, 014-099,
R
R
R **ON A/C 001-012, 014-019, 101-199, 901-999,
R **ON A/C ALL
R 123VU FWD GALLEY/FEEDER D 2MC AD04

R 123VU AFT GALLEY/FEEDER A 3MC AF04

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R 123VU FWD GALLEY/FEEDER F 16MC AC10
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 25-35-34-020-050
A. Removal of the Galley Control-Panel

(Ref. Fig. 401/TASK 25-35-34-991-001)
(2) Carefully pull the galley control-panel (2) out of the galley.
(3) Disconnect the electrical connectors (3).
(4) Remove the galley control-panel (2) from the galley.

EFF :

ALL 25-35-34

Page 403
Nov 01/07

IAC
Galley Control-Panel
Figure 401/TASK 25-35-34-991-001

EFF :

ALL 25-35-34

Page 404
Aug 01/06
R
IAC
TASK 25-35-34-400-001
Installation of the Galley Control-Panel
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-21-15-912-001 Tightening Torques for Electrical Component Fasteners

External Power
Power
the External Power
25-35-34-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-35-34-861-051
(1) Make sure that the Ground Service Network is energized (Ref. TASK 24-
42-00-861-001)

EFF :

ALL 25-35-34

Page 405
Nov 01/06
R
IAC
Subtask 25-35-34-865-051
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
**ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099, 901-999,
R **ON A/C 001-012, 014-099,
R
R
R **ON A/C 001-012, 014-019, 101-199, 901-999,
R **ON A/C ALL


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Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 25-35-34-420-050
A. Installation of the Galley Control-Panel
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS
_______
INCLUDED IN THE REFERENCED PROCEDURES.
(Ref. Fig. 401/TASK 25-35-34-991-001)
condition.
(4) Connect the electrical connectors (3) (Ref. TASK 20-21-15-912-001).
(5) Carefully push the galley control-panel (2) into the galley.

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Subtask 25-35-34-865-052
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C ALL
**ON A/C 101-199, 901-999,
R **ON A/C 001-012, 014-099, 901-999,
R **ON A/C 001-012, 014-099,
R
R
R **ON A/C 001-012, 014-019, 101-199, 901-999,
R **ON A/C ALL


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
**ON A/C ALL
Subtask 25-35-34-861-052
C. Energize the Aircraft Electrical Circuits (Ref. TASK 24-41-00-861-002)
Subtask 25-35-34-860-050
(1) On the overhead panel 35VU, push the GALLEY pushbutton 2XA.
(2) Make sure that the white OFF indicator at the GALLEY pushbutton 2XA
does not come on.
Subtask 25-35-34-710-050
E. Do an Operational Test of the Galley Control-Panel

(Ref. Fig. 401/TASK 25-35-34-991-001)
(1) Close all circuit breakers (4) on the galley control panel (2).
(2) Do a test of all the electrical galley equipment installed at the

related galley, for typical basic functions.

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5. Close-up
________
Subtask 25-35-34-410-050
A. Close Access
(1) On the overhead panel 35VU, release the GALLEY pushbutton 2XA.
(2) Make sure that the OFF indicator, on the GALLEY pushbutton 2XA comes
on.
items.
Subtask 25-35-34-862-050
B. De-energize the electrical network
(1) De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002)
(2) De-energize the ground service network

(Ref. TASK 24-42-00-862-001)

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R
IAC
LAVATORIES - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
The lavatories are installed in the cabin for the comfort of the crew and
passengers and have washroom facilities.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 001)
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R **ON A/C ALL
3. __________________
System Description
A. Lavatory Identification
The AMM uses letters and location numbers to identify the lavatories:
- A letter (for example A) is used to identify the type of the lavatory
module
- A location number (for example L11) is used to identify the location of
the lavatory in the cabin.
The location numbers are used for the CIDS (Ref. 23-73-00).
(1) There are installed:

- the FWD area lavatory (Ref. 25-41-00).
- the AFT area lavatories (Ref. 25-43-00).
(2) The Lavatory location numbers of the FWD area are:

- L11 and L13.
(3) The Lavatory location numbers of the AFT area are:

- L41 thru L45.
B. Quantity of Lavatories
A maximum of 4 lavatories can be installed in the aircraft. The vacuum
waste-system controller (Ref. 38-31-00) causes this limit.

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Component Location
Figure 001

R

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001-012, 014-099, 901-999, 25-40-00

Page 2
Aug 01/07

IAC
R Component Location
R Figure 001A

R

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Page 3
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C. Lavatory Equipment
Different items of equipment are installed in each lavatory (Ref.
25-45-00).
4. Power
____________
Supply
Electrical power for the different electrical systems in the lavatories is
supplied through a single electrical connector.
5. _____________________
A. Each lavatory is assembled as a modular unit with a ceiling, rearwall,

sidewalls and floorpan. The floorpan has a slip-resistant floor covering.
Kickstrips and corner strips are installed to prevent damage to the
sidewalls.
B. Lavatory Installation
Tie-rods are used to attach the lavatory ceiling to the aircraft
structure and fittings are used to attach the lavatory floor to the
aircraft structure.
The fittings are:
- Hard point fittings. There are provisions for the hard point mounted
lavatories in the FWD lavatory area.
- Hard point fittings. There are provisions for the hard point mounted
lavatories in the AFT lavatory area.

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LAVATORIES - MAINTENANCE PRACTICES
__________________________________
TASK 25-40-00-820-001
Adjustment of the Lavatory Doors
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 08-007 USA MIL-R-46082 TYPE II

R SEALANT, HIGH TEMP. (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-40-00-991-008 Fig. 201
R 25-40-00-991-011 Fig. 202
3. __________
Job Set-up
Subtask 25-40-00-861-050

(Ref. TASK 24-41-00-861-002).

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Nov 01/97

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4. Procedure
_________
Subtask 25-40-00-820-051
R A. Adjustment of the Lavatory Single Blade Doors

(Ref. Fig. 201/TASK 25-40-00-991-008)
(1) Open the lavatory door (6).
(2) Loosen the screws (4).
(3) Adjust the hinge (5) to get the dimension C clearance between the
lavatory door (6) and the door frame.
(5) Close the lavatory door (6).
R Subtask 25-40-00-820-050
R B. Adjustment of the Lavatory Bi-folding Doors (Standard Option)

R (Ref. Fig. 201/TASK 25-40-00-991-008)
R (1) Loosen the grubscrew (2).
R (2) Adjust the nut (3) to get the dimension C clearance between the
R lavatory door (1) and the door frame.
R (3) Tighten the grubscrew (2).
R (4) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
R grubscrew (2).
Subtask 25-40-00-710-050
R C. Operational Test of the Lavatory Doors

(Ref. Fig. 202/TASK 25-40-00-991-011)
R (1) Do the emergency opening test (from outside of the lavatory):
NOTE : For this test, the lavatory door must be locked from the
____
inside.

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Feb 01/08

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R Adjustment of the Lavatory Doors
Figure 201/TASK 25-40-00-991-008

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Page 203
May 01/98

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R Lavatory Doors - Emergency Opening from the Outside
R Figure 202/TASK 25-40-00-991-011

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Nov 01/97

IAC
R (a) Lift up the spring loaded LAVATORY cover (1).
R
R (b) Slide the knob (2) to the side until the indicator (4) shows
R VACANT.
R (c) Open the single bladed door:
R 1
_ Pull the lavatory door (3) open.
R (d) Open the Bi-folding door (standard option):

R
R 1
_ Push the lavatory door (3) open and/or release the door
latches (5) and pull the lavatory door (3) fully open
outwards.
R (2) Do the Door Functional Test:
(a) Operate the lavatory door (3) and make sure that the door
operation is correct.
(b) Close the lavatory door (3), lock the door latches (5) and do the
step (a) again.
5. Close-up
________
Subtask 25-40-00-862-051
A. De-energize the ground service network (Ref. TASK 24-41-00-862-002).

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R **ON A/C 101-199,
R TASK 25-40-00-840-001
R Opening/Closing of the Movable Wall Section of the Lavatory D to Move a

R Stretcher
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R AMM 25-65-00
R 25-40-00-991-010 Fig. 203
R 3. __________
Job Set-up
R Subtask 25-40-00-861-058

R (Ref. TASK 24-42-00-861-001).
R 4. Procedure
_________
R Subtask 25-40-00-010-059
R A. Opening of the Movable Wall Section

R (Ref. Fig. 203/TASK 25-40-00-991-010)
R (1) Fully open the lavatory Door (2)
R (2) Release the latches (3) and (5) and open the movable wall section
R (1).
R (3) Remove the headrest (4) from the cabin attendant seat.

R

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Page 206
Nov 01/07

IAC
R Movable Wall Section
R Figure 203/TASK 25-40-00-991-010

R

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101-199, 25-40-00

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Nov 01/07

IAC
R (4) If necessary remove the protective breathing equipment (PBE) (6)
R (Ref. AMM 25-65-00).
R Subtask 25-40-00-410-060
R B. Closing of the Movable Wall Section

R (Ref. Fig. 203/TASK 25-40-00-991-010)
R (1) Install the headrest (4) on the cabin attendant seat.
R (2) Close the movable wall section (1) and lock the latches (3) and (5).
R (3) If removed before, install the PBE (6) (Ref. AMM 25-65-00).
R items.
R (5) Close the lavatory door (2).
R 5. Close-up
________
R Subtask 25-40-00-862-059
R A. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

R

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Page 208
Nov 01/07

IAC
R **ON A/C ALL
TASK 25-40-00-820-002
Shimming Procedure for Lavatory Installation
1. __________________
Reason for the Job
If the lavatories are installed on the aircraft floor structure which is not
level, it is possible the lavatories will not align with the adjacent cabin
lining clearance-system. This data gives the procedure of shim plate
installation below the lavatory floor.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific straight edge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-40-00-991-012 Fig. 204
R 25-40-00-991-013 Fig. 205
R 25-40-00-991-014 Fig. 206

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IAC
3. __________
Job Set-up
Subtask 25-40-00-861-053

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-40-00-820-052
A. Installation of Lavatory Shim Plates

R (Ref. Fig. 204/TASK 25-40-00-991-012, 205/TASK 25-40-00-991-013, 206/TASK
25-40-00-991-014)
NOTE : The shim plate installation procedure for the lavatory hardpoint
____
attachments and the lavatory seat rail attachments are almost the
same.
(1) Put the applicable lavatory assembly in position.
(2) Measure the distance between the aircraft floor structure and the
lavatory floor. If the distance is more than 2.50 mm (0.10 in.),
install the shim plates (2) as follows:
NOTE : The maximum step from each shim plate must not be more than
____
0.5 mm (0.02 in.).
(a) Install the shim plates (2).
(3) Measure the lavatory floor to make sure it is level in the lavatory
door area, if the lavatory floor is not level, install the shim
plates as follows:
(a) Position the straight edge on the lavatory floor.
(b) Measure and note the distance between the straight edge and the
lavatory floor.
(c) Remove the applicable lavatory assembly.

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Nov 01/07

IAC
Shim - Lavatory Installation (Hardpoint Attachment)
R Figure 204/TASK 25-40-00-991-012

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Nov 01/07

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Shim - Lavatory Installation (Seat Rail Attachment)
R Figure 205/TASK 25-40-00-991-013

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Nov 01/07

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Shim Installation
R Figure 206/TASK 25-40-00-991-014

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Page 213
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IAC
(d) Install the applicable shim plates (3) to make the lavatory floor
level (Refer to Section B-B).
NOTE : The maximum step from each shim plate must not be more
____
than 0.5 mm (0.02 in.).
(4) Put the lavatory assembly in position.
(5) Do Step (3) again.
(6) Remove the applicable lavatory assembly.
(7) Note the shims installed at each location and remove the shims plates
(2) and (3).
(8) Install the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-082) (4)
to the aircraft floor structure.
(9) Install the applicable shim plates (2) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-082) between each shim plate.
____
0.5 mm (0.02 in.).
(10) Install the applicable shim plates (3) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-082) between each shim plate.
____
0.5 mm (0.02 in.).
(11) Put the applicable lavatory assembly in position and make sure it is
vertical to the aircraft floor structure.
5. Close-up
________
Subtask 25-40-00-862-054

(Ref. TASK 24-42-00-862-001).

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IAC
LAVATORIES - DEACTIVATION/REACTIVATION
______________________________________
TASK 25-40-00-040-001
R Deactivation of the Toilet Waste-Compartment Flapper-Door
1. __________________
Reason for the Job

Equipment and Furnishings
Lavatories
Toilet Waste Compartment Flapper Door
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
25-40-00-991-015 Fig. 401
3. __________
Job Set-up
Subtask 25-40-00-861-056

R

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Page 401
Feb 01/08

IAC
4. Procedure
_________
Subtask 25-40-00-040-050
R A. Deactivation of the Defective or Missing Waste-Compartment Flapper-Door

(Ref. Fig. 401/TASK 25-40-00-991-015)
R (1) Seal the opening of the waste chute with self adhesive tape BONDING
AND ADHESIVE COMPOUNDS (Material No. 08-052).
(2) Put a WARNING NOTICE in position to tell persons not to use the waste
compartment.
R (3) Open the access door of the waste compartment:

R
R (a) Make sure that the waste container is empty.
R 5. Close-up
________
R Subtask 25-40-00-410-062
R A. Close Access
R items.
R (2) Close the access door of the waste compartment.
R (3) Make an entry in the logbook.

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Page 402
Feb 01/08

IAC
R Flapper Door
R Figure 401/TASK 25-40-00-991-015

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Page 403
May 01/07

IAC
TASK 25-40-00-440-001
R Reactivation of the Toilet Waste-Compartment Flapper-Door
1. __________________
Reason for the Job

Equipment and Furnishings
Lavatories
Toilet Waste Compartment Flapper Door
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R
25-45-15-000-001 Removal of the Waste Chute Flap
25-45-15-400-001 Installation of the Waste Chute Flap
3. __________
Job Set-up
Subtask 25-40-00-861-057

R
4. Procedure
_________
Subtask 25-40-00-440-050
R A. Reactivation of the Defective or Missing Waste-Compartment Flapper-Door
(1) Remove the warning notice and the aluminium tape.
(2) If necessary, remove the damaged waste chute flap (Ref. TASK 25-45-
15-000-001).
(3) Install a new waste chute flap (Ref. TASK 25-45-15-400-001).

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Page 404
Feb 01/08

IAC
5. Close-up
________
Subtask 25-40-00-862-058

R

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Page 405
Feb 01/08

IAC
LAVATORIES - ADJUSTMENT/TEST
____________________________
TASK 25-40-00-820-003
R Adjustment of the Lavatory Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-40-00-991-016 Fig. 501
R 25-40-00-991-018 Fig. 502
3. __________
Job Set-up
Subtask 25-40-00-861-059

(Ref. TASK 24-41-00-861-002).

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Page 501
Feb 01/08

IAC
4. Procedure
_________
Subtask 25-40-00-820-054
R A. Adjustment of the Lavatory Single Blade Doors

(Ref. Fig. 501/TASK 25-40-00-991-016)
(1) Open the lavatory door (6).
(3) Adjust the hinge (5) to get the dimension C clearance between the
lavatory door (6) and the door frame.
R Subtask 25-40-00-820-053
R B. Adjustment of the Lavatory Bi-folding Doors (Standard Option)

R (Ref. Fig. 502/TASK 25-40-00-991-018)
R (1) Loosen the grubscrew (2).
R (2) Adjust the nut (3) to get the dimension C clearance between the
R (3) Tighten the grubscrew (2).
R (4) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
R grubscrew (2).
5. Close-up
________
Subtask 25-40-00-862-060

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Page 502
Feb 01/08

IAC
R Adjustment - Single-Blade Door
Figure 501/TASK 25-40-00-991-016

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Page 503
May 01/08

IAC
R Adjustment - Bi-Folding Door
R Figure 502/TASK 25-40-00-991-018

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Page 504
Feb 01/08

IAC
TASK 25-40-00-710-001
R Operational Test of the Lavatory Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
R 25-40-00-991-019 Fig. 503
R 25-40-00-991-017 Fig. 504
3. __________
Job Set-up
Subtask 25-40-00-861-060

(Ref. TASK 24-41-00-861-002).
4. Procedure
_________
Subtask 25-40-00-710-051
R A. Emergency Opening Test of the Lavatory Doors (from the Outside of the
R Lavatory)
R NOTE : For this test, the lavatory door must be locked from the inside.
____
R (1) Do the emergency opening procedure of the single bladed door:

R (Ref. Fig. 503/TASK 25-40-00-991-019)
R (a) Lift the spring loaded LAVATORY cover (1) and move the knob (2)
R to the side until the indicator (4) shows VACANT.
R (b) Turn the knob (or the optional lever) and pull the lavatory door
R (3) open.

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Page 505
Feb 01/08

IAC
R Single Blade Door Operation
R Figure 503/TASK 25-40-00-991-019

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Page 506
Feb 01/08

IAC
R (2) Do the emergency opening procedure of the bi-folding door (standard
R option):
R (Ref. Fig. 504/TASK 25-40-00-991-017)
R (a) Lift up the spring loaded LAVATORY cover (1) and move the knob
R (2) to the side until the indicator (4) shows VACANT.
R (b) Push the lavatory door (3) open and/or release the door latches
R (5) and pull the lavatory door (3) fully open outwards.
Subtask 25-40-00-710-052
B. Operational Test of the Lavatory Doors

R (Ref. Fig. 503/TASK 25-40-00-991-019, 504/TASK 25-40-00-991-017)
(1) Operate the lavatory door (3) and make sure that the door operation
is correct.
R (2) Close the lavatory door (3), lock the door latches (5).
R
5. Close-up
________
Subtask 25-40-00-862-061

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Page 507
Feb 01/08

IAC
R Bi-Folding Door Operation
R Figure 504/TASK 25-40-00-991-017

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Page 508
Feb 01/08

IAC
LAVATORIES - INSPECTION/CHECK
_____________________________
R TASK 25-40-00-210-001
R Detailed Inspection of the Waste Compartment Including Waste Flap and

R Operational Check of Waste Flap
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 LIGHT SOURCE - INSPECTION

R No specific 1 MIRROR - INSPECTION
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-40-00-991-001 Fig. 601
R 3. __________
Job Set-up
R Subtask 25-40-00-010-050
R A. Get Access
R (Ref. Fig. 601/TASK 25-40-00-991-001)
R (1) Open the applicable lavatory door.
R (2) Open the waste container access-door.
R (3) Remove and clean the waste container.

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Page 601
May 01/05

IAC
R Lavatory Waste Container and Waste Chute with Flap
R Figure 601/TASK 25-40-00-991-001

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Page 602
May 01/05

IAC
R 4. Procedure
_________
R Subtask 25-40-00-210-050
R A. Detailed Inspection of the Waste Compartment, the Waste Flap and

R Operational Check of the Waste Flap
R (Ref. Fig. 601/TASK 25-40-00-991-001)
R (1) Visually examine the waste container compartment, the waste container
R and the waste flap for:
R - distortion,
R - cracks,
R - corrosion,
R - signs of fire damage,
R - contamination.
R (2) With a MIRROR - INSPECTION and a LIGHT SOURCE - INSPECTION, visually

R examine the waste chute for:
R - distortion,
R - corrosion,
R - signs of fire damage,
R - contamination.
R (3) Operate the waste flap to make sure that the waste flap closes and
R seals correctly.
R 5. Close-up
________
R Subtask 25-40-00-410-050
R A. Close Access
R (Ref. Fig. 601/TASK 25-40-00-991-001)
R items.
R (2) Install the waste container.
R (3) Close the waste container access-door.
R (4) Close the lavatory door.

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Page 603
May 01/05

IAC
TASK 25-40-00-210-002
R Detailed Inspection of the Lavatory Attachment Points
1. __________________
Reason for the Job
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 LIGHT SOURCE - INSPECTION

R No specific 1 MIRROR - INSPECTION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R Power
R
25-23-42-000-001 Removal of the Ceiling Panels - Forward Utility Area
25-23-42-000-002 Removal of the Ceiling Panels - Aft Utility Area
25-23-42-400-001 Installation of the Ceiling Panels - Forward Utility
Area
25-23-42-400-002 Installation of the Ceiling Panels - Aft Utility Area
25-23-45-000-005 Removal of the Door Frame Linings at the Left FWD
Passenger/Crew Door
51-76-11-300-001 Repair of the Sealing
R 25-40-00-991-002 Fig. 602

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Page 604
May 01/05

IAC
3. __________
Job Set-up
Subtask 25-40-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 25-40-00-010-052
B. Get Access
(1) For the FWD lavatory.
(a) Remove the ceiling panel 221AC in the forward utility area
(Ref. TASK 25-23-42-000-001).
(b) Remove the door-frame lining panel 221EW (Ref. TASK 25-23-45-000-
005).
(c) Open the oxygen service panel in the lavatory (Ref. TASK 35-21-
41-000-001).
(d) Open the flap of the stowage of the cabin attendant seat (CAS).
(e) Remove the emergency equipment from the stowage of the CAS as
necessary.
(f) Remove the cover from the wall fitting on the lavatory passage
wall.
R **ON A/C 101-199,
R Subtask 25-40-00-010-054
R C. For the MID lavatory.
R (1) Remove the covers from the lower attachment points.
R (2) Remove the access flap on the lavatory rearwall.

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Page 605
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 25-40-00-010-053
R D. Get Access
(1) For the AFT lavatories.
(a) Open the flap of the stowage of the cabin attendant seat (CAS).
(b) Remove the emergency equipment from the stowage of the CAS as
necessary.
(c) Remove the ceiling panels 261BC, 262BC in the aft utility area
(Ref. TASK 25-23-42-000-002).
(d) Remove the covers from the lower attachment points as necessary.
R **ON A/C 101-199, 901-999,
Subtask 25-40-00-010-053-A
R D. Get Access
(a) Open the flap of the stowage of the cabin attendant seat (CAS).
(b) Remove the emergency equipment from the stowage of the CAS as
necessary.
(c) Remove the ceiling panels 261CC, 261BC in the aft utility area
(Ref. TASK 25-23-42-000-002).
(d) Remove the covers from the lower attachment points as necessary.

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**ON A/C ALL
4. Procedure
_________
Subtask 25-40-00-210-051
A. Visual Inspection of the Lavatory Attachment Points.

(Ref. Fig. 602/TASK 25-40-00-991-002)
NOTE : You will need a MIRROR - INSPECTION and a LIGHT SOURCE -

____
INSPECTION for the inspection procedure.
(1) Visually examine the upper attachment points and the brace assemblies
for:
- correct installation,
- corrosion,
- cracks,
- contamination,
- installation of the quick release pins,
- safety of the locknuts.
(2) Visually examine the lower attachment points for:

- cracks,
- corrosion,
- correct installation,
- contamination.
(3) Make sure that the sealing is in good condition.
(a) If necessary do a repair of the sealing (Ref. TASK 51-76-11-300-

001).
5. Close-up
________
Subtask 25-40-00-410-051
A. Close Access
(1) For the FWD lavatory.
(a) Install the cover on the wall fitting on the lavatory passage
wall.
(b) Install the emergency equipment in the stowage of the cabin

attendant seat (CAS).

EFF :

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Lavatory Attachment Points
Figure 602/TASK 25-40-00-991-002

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(c) Make sure that the work area is clean and clear of tool(s) and
other items.
(d) Close the flap of the CAS stowage.
(e) Close the oxygen service panel in the lavatory (Ref. TASK 35-21-
41-400-001).
(f) Install the door-frame lining panel 221EW (Ref. TASK 25-23-45-
400-006).
(2) Install the ceiling panel 221AC (Ref. TASK 25-23-42-400-001).
R **ON A/C 101-199,
R Subtask 25-40-00-410-054
R B. Close Access
R (1) For the MID lavatory.
R (a) Install the access flap on the lavatory rearwall.
R (b) Install the covers on the lower attachment points.
**ON A/C 001-012, 014-099,
Subtask 25-40-00-410-052
R C. Close Access
(a) Install the ceiling panels 261BC, 262BC in the aft utility area
(Ref. TASK 25-23-42-400-002).

attendant seat(s) (CAS).
other items.
(e) Install the covers on the lower attachment points.

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R **ON A/C 101-199, 901-999,
Subtask 25-40-00-410-052-A
R C. Close Access
(a) Install the ceiling panels 261CC, 261BC (Ref. TASK 25-23-42-400-
002).

attendant seat (CAS).
other items.
(e) Install the covers on the lower attachment points.
**ON A/C ALL
Subtask 25-40-00-862-055
R D. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

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FORWARD LAVATORIES - DESCRIPTION AND OPERATION
______________________________________________
1. General
_______
R
R The forward lavatories are installed in the FWD utility area.
2. Component
__________________
Location
(Ref. Fig. 001)
3. __________________
System Description
R
(Ref. Fig. 002)
R
R A. General Characteristics
R The lavatories are installed as set or movable units. The set lavatories
R are hard point mounted in the floor structure. The movable lavatories are
R attached to the seat rails in the variable installation areas at 1 inch
R intervals. A tie-rod attaches the upper attachment point of the lavatory
R to the aircraft structure. Each lavatory has a single blade door or as an
R option, a bi-folding door can be installed on specific lavatories.
R B. Structure
R The lavatory is assembled as a modular unit, with a ceiling, sidewalls,
R rearwall and floorpan. The basic structure is made from sandwich panels.
R Extrusions are bonded and/or attached with screws to the panels.
R Kickstrips and corner strips are installed to prevent damage to the
R lavatory.
R C. Lavatory Equipment
R Different items of equipment are installed in each lavatory for the
R comfort of the passengers and crew (Ref. 25-45-00).
D. Lavatory Doors
(1) Single Blade Door

A single blade door that opens out is installed on the lavatory unit.
Lavatories installed near an exit will have the lavatory door
installed so it will not hinder evacuation of the passengers.
To let the door open without blockage, a minimum clearance of 21 in.
(0.53 m) is required.
(2) Bi-folding Door

A bi-folding door that opens in and closes automatically can be
installed on specific lavatories, as an option.

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R Lavatory Locations
Figure 001

EFF :

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May 01/05

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Lavatory Installation - Example
Figure 002

EFF :

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Page 3
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R (3) For details of the door(s) (Ref. 25-45-00).
R

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LAVATORY A - REMOVAL/INSTALLATION
_________________________________
TASK 25-41-41-000-001
Removal of the Lavatory A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 CONTAINER 1 L (1/4 USGAL)
R No specific 2 ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL
R M15570-16
No specific 1 SAFETY BARRIER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-074

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
23-73-12-000-002 Removal of the Forward Attendant Panel (120RH)
23-73-12-000-007 Removal of the Flight Attendant Panel (120RH)
23-73-18-000-001 Removal of the Programming and Test Panel (110RH)
Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Passenger/Crew Door
26-17-15-000-001 Removal of the Lavatory Smoke Detector 1WQ
38-30-00-010-002 Removal of the Toilet Drain Lines
38-31-41-000-001 Removal of a Toilet Assembly
38-31-43-000-002 Removal of the Cable Control Assembly
52-41-00-010-002 Open the Avionics Compartment Doors for Access
ESPM 20-25-41
**ON A/C 001-012, 014-099,
25-41-41-991-003 Fig. 401
**ON A/C 001-012, 014-019,
R 25-41-41-991-003-F Fig. 401A
**ON A/C 101-199, 901-999,
25-41-41-991-003-D Fig. 401B
**ON A/C 020-099,
Post SB 25-1312 For A/C 020-099,
25-41-41-991-003-E Fig. 401C
**ON A/C 001-012, 014-099,
Post SB 25-1312 For A/C 020-099,
25-41-41-991-029 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-41-41-991-001 Fig. 403
**ON A/C 001-012, 014-021,
25-41-41-991-002 Fig. 404
**ON A/C 022-099,
25-41-41-991-002-A Fig. 404A
R **ON A/C 101-199, 901-999,
25-41-41-991-002-B Fig. 404B
R **ON A/C 001-012, 014-099,
R 25-41-41-991-027 Fig. 405
R **ON A/C 101-199, 901-999,
R 25-41-41-991-027-A Fig. 405A
R **ON A/C 001-012, 014-099,
R 25-41-41-991-004 Fig. 406
R **ON A/C 101-199, 901-999,
R 25-41-41-991-004-A Fig. 406A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R 25-41-41-991-006 Fig. 407
R **ON A/C 101-199, 901-999,
R 25-41-41-991-017 Fig. 408

R 25-41-41-991-005 Fig. 409
R
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-41-41-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 25-41-41-680-051
(1) Drain the potable water system (Ref. TASK 12-24-38-680-001).
(2) Put the WARNING NOTICE in position to tell persons not to do the
servicing of the potable water system.

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Subtask 25-41-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
121VU COM NAV/CIDS/DEU A NORM/L FWD 163RH M08
**ON A/C 101-199,
**ON A/C 901-999,
**ON A/C ALL

**ON A/C 001-012, 014-019,
2000VU LAV FWD - OCCUPIED 1WJ C06

R
**ON A/C 001-012, 014-099,
2000VU LIGHT-LAV 1LQ C01

2000VU POT/WASTE WIP-HEATER-CTL 2DW D08
2000VU POT/WASTE WIP-HEATER-LINE 1DW D07
2000VU PRAM 2RX F07
**ON A/C 020-099,
2000VU LAV FWD-OCCUPIED 1WJ C06

R
2000VU WATER SYS 1MA D04

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
2000VU POT WIP-HEATER-LINE 1DW A02

2000VU POT WIP-HEATER-CTL 2DW A01
**ON A/C 101-199, 901-999,
R 2000VU LAV FWD & MID-HOT WATER-A 1MB F02
**ON A/C 101-199,
2000VU LAV FWD & MID-OCCUPIED 1WJ F01
**ON A/C 101-199, 901-999,
2000VU LIGHT-LAV 1LQ J01
**ON A/C 901-999,
2000VU POT/WASTE WIP-HEATER-LINE 1DW A02

2000VU POT/WASTE WIP-HEATER-CTL 2DW A01
2000VU LAV FWD-OCCUPIED 1WJ F01
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,
2001VU LAV SHAVER SOCKET 1MT E01
**ON A/C 101-199,
2001VU WATER SYS-QUANT IND 1MA B06
**ON A/C 901-999,
2001VU WATER SYS-QUANT-IND 1MA B06

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**ON A/C 001-012, 014-099,
Subtask 25-41-41-010-066
D. Get Access
(1) Open the lateral avionics-compartment access-door 812 (Ref. TASK 52-
41-00-010-002).
(2) Remove the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-000-

001).
(3) Remove the programming and test panel (Ref. TASK 23-73-18-000-001).
(4) Remove the FAP (Ref. TASK 23-73-12-000-002).
(5) Remove the lavatory smoke detector 1WQ (Ref. TASK 26-17-15-000-001).
(6) Remove the forward passenger/crew door-frame linings (Ref. TASK 25-
23-45-000-005).
(8) Remove the lavatory door (Ref. TASK 25-45-19-000-001).
(9) Remove the forward utility-area ceiling-panels (Ref. TASK 25-23-42-

000-001).
(10) Remove the emergency oxygen container 29WR (Ref. TASK 35-21-41-000-
001).
(11) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
**ON A/C 101-199, 901-999,
Subtask 25-41-41-010-066-A
D. Get Access
(1) Open the lateral avionics-compartment access-door 812 (Ref. TASK 52-
41-00-010-002).

001).

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(3) Remove the flight attendant panel (Ref. TASK 23-73-12-000-007).
(4) Remove the lavatory smoke detector 1WQ (Ref. TASK 26-17-15-000-001).
(5) Remove the forward passenger/crew door-frame linings 221EW, 221BW and
221AW (Ref. TASK 25-23-45-000-005).
(8) Remove the forward utility-area ceiling-panels (Ref. TASK 25-23-42-

000-001).
(9) Remove the emergency oxygen container 29WR (Ref. TASK 35-21-41-000-
001).
(10) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
(11) Remove the toilet drain-line behind the lavatory (Ref. TASK 38-30-00-
010-002).
**ON A/C 001-012, 014-099,
Subtask 25-41-41-010-070
E. Remove the control-cable assembly casing from the floor panel (Ref. TASK
38-31-43-000-002).

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-41-41-020-064
A. Disconnection of the Aircraft-Interface Electrical Connections

(Ref. Fig. 401/TASK 25-41-41-991-003)
(1) On the lavatory ceiling:
(a) Disconnect the electrical connector 7200VC-A (1).
(2) Remove the electrical harness from the lavatory structure.
(a) Remove and discard the tie-wrap(s) (8) as necessary.
(b) Remove the screws (2), the washers (3), the spacers (4) and the
clamps (5).
(c) Remove the electrical harnesses (6) and (7) and attach them to
the aircraft structure with BONDING AND ADHESIVE COMPOUNDS
**ON A/C 101-199, 901-999,
Subtask 25-41-41-020-064-D
A. Disconnection of the Aircraft-Interface Electrical Connections

R (Ref. Fig. 401B/TASK 25-41-41-991-003-D)
(1) In the lavatory, on the outboard wall:
(a) Remove the access panel (1) and disconnect the electrical
connector 7200VC-A (2).
(2) On the lavatory ceiling:

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Page 409
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Electrical Connections
Figure 401/TASK 25-41-41-991-003

R

EFF :

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Page 410
Feb 01/07

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INTENTIONALLY BLANK

R

25-41-41

Page 411
Feb 01/07

IAC
R Electrical Connections
R Figure 401A/TASK 25-41-41-991-003-F12 (SHEET 1)

EFF :

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Page 412
Aug 01/07

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R Figure 401A/TASK 25-41-41-991-003-F22 (SHEET 2)

EFF :

001-012, 014-019, 25-41-41

Page 413
Aug 01/07

IAC
R Figure 401B/TASK 25-41-41-991-003-D12 (SHEET 1)

R

EFF :

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Page 414
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R Figure 401B/TASK 25-41-41-991-003-D22 (SHEET 2)

R

EFF :

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Page 415
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IAC
(3) On the lavatory wall:
(5) Remove the electrical harnesses from the lavatory structure:
(a) Remove the screws (7), the washers (6), the spacers (4), the
electrical harnesses (8) and the clamps (5).
(b) Remove the tie-wraps (11) and the electrical harness (9).
(c) Attach the electrical harnesses (8) and (9) to the aircraft
structure with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074).
R **ON A/C 001-012, 014-099,
R Post SB 25-1312 For A/C 020-099,
R Subtask 25-41-41-020-064-E
R A. Disconnection of the Aircraft-Interface Electrical Connections
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 401A/TASK 25-41-41-991-003-F)
R **ON A/C 020-099,
R Post SB 25-1312 For A/C 020-099,
R (Ref. Fig. 401C/TASK 25-41-41-991-003-E)
R **ON A/C 001-012, 014-099,
R Post SB 25-1312 For A/C 020-099,
R (1) On the lavatory ceiling:
R (a) Disconnect the electrical connector 7200VC-A (2).

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R (3) Remove the electrical harnesses from the lavatory structure:
R (a) Remove the screws (7), the washers (6), the spacers (4), the
R electrical harnesses (8) and (9) and the clamps (5).
R (b) Attach the electrical harnesses (8) and (9) to the aircraft
R structure with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
R 074).
R (4) Disconnect the electrical harness of the cockpit door

R release-latches:
_______
R (a) Disconnect the electrical connector 2743VC-A (10).
R (b) Put blanking caps on the disconnected electrical connectors.
R (c) Disconnect the related electrical wires of the release latches

R 30MQ, 31MQ and 32MQ from the electrical connector 2743VC-A (10)
R (Ref. Fig. 402/TASK 25-41-41-991-029)
R and (Ref. ESPM 20-25-41).
R (5) Remove the electrical harness (15) from the aircraft structure:
R (a) Remove the nuts (14), the screws (13), the washers (12) and
R disconnect the bonding connectors 8007VN and 8008VN.
R (b) Remove the tie-wraps (11) and the electrical harness (15).
R (c) Attach the electrical harness (15) to the lavatory wall with
R BONDING AND ADHESIVE COMPOUNDS (Material No. 08-074).

EFF :

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Page 417
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R Figure 401C/TASK 25-41-41-991-003-E12 (SHEET 1)

R

EFF :

020-099, 25-41-41

Page 418
May 01/07

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R Figure 401C/TASK 25-41-41-991-003-E22 (SHEET 2)

R

EFF :

020-099, 25-41-41

Page 419
May 01/07

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Schematic of Connector 2743VC-A and Release Latches
Figure 402/TASK 25-41-41-991-029

EFF :

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R
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**ON A/C 001-012, 014-099,
Subtask 25-41-41-020-059
B. Removal of the Floor Pan Assembly.

(Ref. Fig. 403/TASK 25-41-41-991-001)
(1) Remove the floor pan assembly (3).
(a) Remove the screws (1) and the doorsill (2).
(b) Remove the screws (4), the washers (5) and remove the front
shroud panel (6).
(c) Remove the screws (7) and the plate (8) from the splash panel
(9).
(d) Remove the screws (12), the washers (13) and the floor pan
assembly (3).
(2) Remove the lower panels (9) and (29).
(a) Remove the old sealant as necessary with a SCRAPER - NON

METALLIC.
(b) Remove the screws (26), the washers (25) and the plate (24).
(c) Remove the screws (23), the washers (22) and the splash panel
(9).
(d) Remove and discard the cable ties (36) from the mounts (37) on
the lower rearwall (29).
(e) Remove the screws (28) and (21) and the washers (20).
(f) Remove the lower rearwall (29) and the rubber strip (27).
(3) Disconnect the ventilation tube (14).
(a) Loosen the clamp (15) and disconnect the hose (16) from the
lavatory ventilation tube (14).
(b) Put blanking plugs on the disconnected line ends.

EFF :

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Page 421
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Floor Pan Sub-Assemblies

EFF :

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Page 422
May 01/07
R
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Floor Pan Sub-Assemblies

R

EFF :

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Page 423
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**ON A/C 001-012, 014-021,
Subtask 25-41-41-020-060
C. Removal of the Potable Water and Waste Water Lines
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO
HEALTH.
(Ref. Fig. 404/TASK 25-41-41-991-002)
(1) Open the access door and put a CONTAINER 1 L (1/4 USGAL) below the
connections you will disconnect.
(2) Remove the potable water tube (9).
WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR
_______
HANDS WITH SOAP AND WATER. THIS WILL PREVENT INFECTION.
(CONTAMINATION FROM TOILET WASTE IS DANGEROUS TO HEALTH).
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT
CAN CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(a) Remove the screw (12), the spacers (14) and the clamp (13).
(b) Loosen the clamps (15) and remove and discard the protective
tubing (11).
(c) Loosen the nuts (10) and remove the tube (9).
(3) Remove the waste-water drain-tube (3).
(a) Remove the nut (8), the washer (7), screw (4), the spacer (6) and
the clamp (5).
(b) Loosen the clamps (1) and remove the drain tube (3).
(4) Remove the container and close the access door.

EFF :

001-012, 014-021, 25-41-41

Page 424
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Hose and Tube Connections
Figure 404/TASK 25-41-41-991-002

R

EFF :

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Page 425
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**ON A/C 022-099,
Subtask 25-41-41-020-060-C
_______
HEALTH.
(Ref. Fig. 404A/TASK 25-41-41-991-002-A)
(2) Remove the potable water tube assembly (9).
_______
_______
(a) Remove the nut (21), the washer (20), the screw (15) and
disconnect the bonding straps (16) and (17).
(b) Remove and discard the tie-wraps (18) as necessary.
(c) Loosen the clamps (12) and remove and discard the protective
tubing (11).
(d) Loosen the nuts (10) and remove the tube (9).
(e) Put blanking plugs on the disconnected line ends.
(3) Remove the waste-water drain-tube assembly (3).
(a) Remove the nut (8), the washer (7), the spacers (6) and the screw
(4).
(b) Loosen the clamps (1) and remove the drain tube (3).

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(4) Remove the nut (13) and disconnect the bonding strap (14).
**ON A/C 101-199, 901-999,
Subtask 25-41-41-020-060-B
_______
HEALTH.
(Ref. Fig. 404B/TASK 25-41-41-991-002-B)
(2) Remove the potable water tubes (8) and (9).
_______
_______
(a) Remove the screw (24), the washer (29), the nut (30) and
disconnect the bonding straps (25) and (26).
(b) Remove and discard the cable ties (27) where necessary.
(c) Remove the screw (12), the washer (13), the spacer(s) (15) and
the clamp (14).
(d) Behind the lavatory, if necessary remove the insulation from the
protective tubing (11).
(e) Loosen the clamps (31) and remove and discard the protective
tubing (11).
(f) Loosen the nuts (10) and remove tube assemblies (8) and (9).

R

EFF :

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Page 427
May 01/07

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R

EFF :

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Page 428
May 01/07

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R

EFF :

022-099, 25-41-41

Page 429
May 01/07

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Figure 404B/TASK 25-41-41-991-002-B12 (SHEET 1)

R

EFF :

101-199, 901-999, 25-41-41

Page 430
Feb 01/07

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R

EFF :

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Page 431
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(3) Remove the waste-water drain-tube (3).
(a) Behind the lavatory, if necessary remove the insulation from the
sleeve (2).
(b) Remove the nut (7), the screw (4), the washer (6) and the clamp
(5).
(c) Loosen the clamps (1) and remove the drain tube (3).
(a) Remove the sealant from the floor panel and the floor-panel
attach components with a SCRAPER - NON METALLIC.
(b) Remove the screws (17) and (18), the washers (16) , the panel
(19) and the rubber strip (20).
(5) Disconnect the ventilation tube (21).
(a) Loosen the clamp (22) and remove the hose (23) from the tube
(21).
(b) Put blanking plugs on the disconnected line ends.
**ON A/C 001-012, 014-099,
Subtask 25-41-41-020-065
D. Disconnection of the Air Extraction Tubes

(Ref. Fig. 405/TASK 25-41-41-991-027)
(1) Loosen the clamp (2) and disconnect the air extraction hose (1) from
the tube (3).
the tube (6).

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May 01/07
R
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Hose Connections - Air Extraction
R Figure 405/TASK 25-41-41-991-027

R

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**ON A/C 101-199, 901-999,
Subtask 25-41-41-020-065-A
D. Disconnection of the Air Extraction Tube

(Ref. Fig. 405A/TASK 25-41-41-991-027-A)
the tube (3).
**ON A/C 001-012, 014-099,
Subtask 25-41-41-020-061
E. Removal of the Aft Wall Unit.

(Ref. Fig. 406/TASK 25-41-41-991-004)
R (1) Disconnect the electrical connections:
R (a) Disconnect the wires of the electrical harness (27) from the
R terminal 7330VT with the ELECTRICAL CONTACTS INSERTION/EXTRACTION
R TOOL M15570-16, (Ref. ESPM 20-25-41).
R (2) In the lateral avionics compartment LH at FR16:
(a) Remove the screw (5) and the washer (2).
R (3) In the forward utility area LH:
(a) Remove the sealant from around the sealing angle (26) with a
(b) Remove the screws (24), the washers (25) and the sealing angle
(26).
(c) Remove the screws (13), (15), (16) and (17) and the washers (2).
(d) Remove the screws (23) and the angle (22).
(e) Remove the screws (20), (21) and (18) and the washer (19).
(f) Remove the covers (3) and the sealant from the bolts (1).

R

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Hose Connection - Air Extraction
Figure 405A/TASK 25-41-41-991-027-A

R

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May 01/07

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R Wall Assemblies

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Page 436
May 01/07

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R Wall Assemblies

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(g) Remove the bolts (1) and the washer (2).
(h) Remove the quick-release pins (6) from the tie rods (7) and
remove the aft wall unit (10).
(i) Remove the rubber strip (12) and if necessary the bushes (4).
Subtask 25-41-41-020-062
F. Removal of the Forward Wall Unit

(Ref. Fig. 406/TASK 25-41-41-991-004)
(1) Remove the screws (13) and (15) and the washers (2).
(2) Remove sealant from the head of the bolts (1).
(3) Remove the bolts (1) and the washers (2).
(4) Carefully remove the forward wall unit (9).
(5) Remove the rubber strip (11) and (14) and if necessary the bush (4).
Subtask 25-41-41-020-058
G. Removal of the Floor Panel (Part of the Lavatory Assembly)
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
WARNING : ALWAYS USE RUBBER GLOVES WHEN YOU DO WORK:

_______
- ON THE TOILET WASTE SYSTEM, OR
- ON PARTS THAT HAVE CONTAMINATION FROM THE WASTE SYSTEM.
WHEN YOU COMPLETE THE WORK PROCEDURE, CLEAN YOUR HANDS WITH
SOAP AND WATER.
THIS WILL PREVENT INFECTION (TOILET WASTE IS DANGEROUS FOR
HEALTH).
(Ref. Fig. 407/TASK 25-41-41-991-006)
(1) Disconnect the toilet flush line:
(a) Remove the nut (11) and the washer (12) from the flush-line
union.

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(b) Remove the nut (16) and disconnect the bonding strap (17).
(c) Remove the bolts (13), the washers (14) and disconnect the plate
(15) from the floor panel (4).
(2) Disconnect the toilet waste-water drain-line:
(a) Remove the bolts (9), the washers (10) and disconnect the flange
(b) Remove the screws (5), the washers (6) and the flange (7).
(4) Remove the floor panel:
(b) Remove the tape (Mat. No. 08-061) from the floor panel joints.
(c) Find one end of the synthetic fiber cord (Mat. No. 19-002), pull
it up and remove the sealant from each joint.
(d) Remove the screws (3) and the floor panel (4).
(5) Put a SAFETY BARRIER in position.
**ON A/C 101-199, 901-999,
Subtask 25-41-41-020-066-A
H. Removal of the Lavatory Module
R (1) Remove the door sill:

(Ref. Fig. 408/TASK 25-41-41-991-017)
(a) Remove the screws (1) and the door sill (2).
(b) Remove the old sealant with a SCRAPER - NON METALLIC.
R (2) Remove the lower attachments:

(Ref. Fig. 406A/TASK 25-41-41-991-004-A)
(a) In the lateral avionics compartment LH at FR16:

- Remove the bolt (7) and the washer (8).

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R Upper and Lower Attachments

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May 01/07

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R Upper and Lower Attachments

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Page 441
May 01/07

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R Lavatory Floor Panel
Figure 407/TASK 25-41-41-991-006

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May 01/07

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Door Sill
R Figure 408/TASK 25-41-41-991-017

R

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(b) In the cockpit:
- Open the flap (9), loosen the fasteners (10) and remove the
container (11).
- Remove the screws (13) and the plate (12).
(c) Remove the sealant from around the angle plate (14) with a
(d) Remove the screws (15), the washers (16) and the angle plate
(14).
(e) Remove the covers (4), the bolts (1) and if necessary, the bushes
(2) and (3).
R (3) Remove the upper attachments:
R (a) Remove the quick-release pins (17) and disconnect the tie rod
(19) from the aircraft structure.
R (4) Remove the lavatory module:
R (a) Carefully lift the lavatory module and move it to the center of
the forward utility area.
R (b) Remove and discard the packings (6).
R (c) If necessary remove the bushes (5).

R
Subtask 25-41-41-020-067-C
J. Disassembly of the Lavatory Module (To Remove it from the Aircraft)

(Ref. Fig. 409/TASK 25-41-41-991-005)
R (a) Disconnect the wires of the electrical harness (13) from the
R terminal 7330VT with the ELECTRICAL CONTACTS INSERTION/EXTRACTION
R TOOL M15570-16, (Ref. ESPM 20-25-41).
R (2) Remove the sealant from around the floor pan (9) with a SCRAPER - NON
METALLIC.
R (3) Remove the screws (10) and (12) and the washers (11).
R (4) Remove the lavatory assembly from the floor pan (9).

R

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(6) Remove the cap (8) and the screw (7).
(8) Divide the lavatory subassemblies (1) and (2).
(9) Remove the lavatory subassemblies (1), (2) and (9) from the aircraft.
R **ON A/C ALL
5. Close-up
________

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R Lavatory Subassemblies

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May 01/07

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R Lavatory Subassemblies

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TASK 25-41-41-400-001
Installation of the Lavatory A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

M15570-16
(0.00 to 9.00 lbf.ft)
(8.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific tie-wrap(s)
No specific tie-wraps
WHEEL BEARING MINERAL GREASE (Ref. 20-31-00)
Material No. 05-016
X (Ref. 20-31-00)
Material No. 08-010 D DA-4-653-3E4
TWO COMPONENT EPOXY ADHESIVE (Ref. 20-31-00)
R Material No. 08-029 USA ASTM D 5363 GROUP 4 CLASS 2 GRADE 1
R THREADLOCKER (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-061 D DAN 328AS

TAPE SOUND DAMPENINGALUMINIUM FOIL (Ref. 20-31-00)
Material No. 09-006
X (Ref. 20-31-00)
(Ref. 20-31-00)
R SILICONE SEALANT (1 PART) (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11 rubber strip 25-41-41 26 -050

11 rubber strip 25-41-41 26D-050
12 rubber strip 25-41-41 38 -200
12 rubber strip 25-41-41 38B-200
12 rubber strip 25-41-41 38G-200
12 rubber strip 25-41-41 38K-200
14 rubber strip 25-41-41 25A-090
14 rubber strip 25-41-41 25G-090
27 rubber strip 25-41-41 04 -070
27 rubber strip 25-41-41 04C-070A
31 cable ties 24-92-01 98 -190
31 cable ties 24-92-01 98C-190
R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
23-73-00-710-003 Operational test of the Cabin and Flight Crew
Interphone System
23-73-00-710-005 Operational test of the Passenger Address (PA) system
23-73-00-710-007 Operational test of the passenger call system
23-73-00-710-017 Operational test of the cabin signs
R
23-73-00-740-005 BITE-test of the Cabin Intercommunication Data System
(CIDS) through the CFDS
23-73-12-000-002 Removal of the Forward Attendant Panel (120RH)
23-73-12-000-007 Removal of the Flight Attendant Panel (120RH)
23-73-12-400-002 Installation of the Forward Attendant Panel (120RH)
R 23-73-12-400-007 Installation of the Flight Attendant Panel (120RH)
23-73-18-000-001 Removal of the Programming and Test Panel (110RH)
Power
the External Power
25-22-41-400-001 Installation of the Wall-Mounted Cabin-Attendant
Seats
25-23-42-400-001 Installation of the Ceiling Panels - Forward Utility
Area
Passenger/Crew Door
26-17-00-710-001 Operational Test of the Lavatory Smoke-Detection
System
26-17-15-000-001 Removal of the Lavatory Smoke Detector 1WQ
26-17-15-400-001 Installation of the Lavatory Smoke Detector 1WQ

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-24-00-710-001 Operational Test of the Lavatory Lighting LQ

33-26-00-710-001 Operational Test of the Lavatory Lighted Signs WJ
33-27-00-710-001 Operational Test of the Cabin Attendant Work-Light
Cabin by LIGHT EMER Pushbutton Switch
38-12-00-710-002 Operational Test of the Potable Water-Distribution
System (with a Ground Air-Supply Cart)
38-12-00-710-004 Operational Test of a Potable Water Heater
38-13-00-710-001 Operational Test of the Quantity Indicating System
38-30-00-410-002 Installation of the Toilet Drain Lines
38-31-00-710-001 Operational Test of the Recirculating Toilet System
38-31-00-710-009 Operational Test of the Toilet Unit
38-31-41-400-001 Installation of a Toilet Assembly
38-32-00-710-002 Operational Test of the Waste/Water Drain System
R 52-51-00-710-002 Operational Test of the Cockpit Door Lock System
R (CDLS)
R 52-51-11-400-001 Installation of the Cockpit Door
ESPM 20-25-41
ESPM 20-33-00
**ON A/C 001-012, 014-099,
25-41-41-991-003 Fig. 401
**ON A/C 001-012, 014-019,
25-41-41-991-003-F Fig. 401A
**ON A/C 101-199, 901-999,
25-41-41-991-003-D Fig. 401B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 020-099,
R Post SB 25-1312 For A/C 020-099,
R 25-41-41-991-003-E Fig. 401C
R **ON A/C 001-012, 014-099,
R Post SB 25-1312 For A/C 020-099,
25-41-41-991-029 Fig. 402
**ON A/C 001-012, 014-099,
25-41-41-991-001 Fig. 403
**ON A/C 001-012, 014-021,
25-41-41-991-002 Fig. 404
**ON A/C 022-099,
25-41-41-991-002-A Fig. 404A
**ON A/C 101-199, 901-999,
25-41-41-991-002-B Fig. 404B
**ON A/C 001-012, 014-099,
25-41-41-991-027 Fig. 405
**ON A/C 101-199, 901-999,
25-41-41-991-027-A Fig. 405A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-41-41-991-004 Fig. 406
**ON A/C 101-199, 901-999,
25-41-41-991-004-A Fig. 406A
**ON A/C 001-012, 014-099,
25-41-41-991-006 Fig. 407
**ON A/C 101-199, 901-999,
25-41-41-991-017 Fig. 408

25-41-41-991-005 Fig. 409
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-41-41-860-051
42-00-861-001).
(2) Make sure that the potable water system is drained (Ref. TASK 12-24-
38-680-001).
(3) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the
lateral avionics compartment.

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R
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R (4) Make sure that the WARNING NOTICE is in position to tell persons not
R to do the servicing of the potable water system.
(5) Make sure that the lateral avionics-compartment access-door 812 is

open.
(6) Make sure that the wall-mounted cabin-attendant seat is removed

(Ref. TASK 25-22-41-000-001).
(7) Make sure that the programming and test panel is removed (Ref. TASK
23-73-18-000-001).
(8) Make sure that the FAP is removed (Ref. TASK 23-73-12-000-002).
(9) Make sure that the forward passenger/crew door-frame linings are
removed (Ref. TASK 25-23-45-000-005).
001).
(11) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-
001).
(12) Make sure that the forward utility-area ceiling-panels are removed
(Ref. TASK 25-23-42-000-001).
(13) Make sure that the emergency oxygen container 29WR is removed
(Ref. TASK 35-21-41-000-001).
(14) Make sure that the lavatory smoke detector is removed (Ref. TASK 26-
17-15-000-001).
(15) Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-
000-001).
**ON A/C 101-199, 901-999,
Subtask 25-41-41-860-051-B
42-00-861-001).
38-680-001).

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IAC
lateral avionics compartment.
R to do the servicing of the potable water system.
(5) Make sure that the lateral avionics-compartment access-door 812 is

open.
(6) Make sure that the wall-mounted cabin-attendant seat is removed

(Ref. TASK 25-22-41-000-001).
(7) Make sure that the FAP is removed (Ref. TASK 23-73-12-000-007).
(8) Make sure that the FWD passenger/crew door-frame linings are removed
(Ref. TASK 25-23-45-000-005).
001).
001).
(11) Make sure that the forward utility-area ceiling-panels are removed
(Ref. TASK 25-23-42-000-001).
(Ref. TASK 35-21-41-000-001).
(13) Make sure that the lavatory smoke detector is removed (Ref. TASK 26-
17-15-000-001).
000-001).
(15) Make sure that the toilet drain-line behind the lavatory is removed
(Ref. TASK 38-30-00-010-002).
**ON A/C 001-012, 014-099,
Subtask 25-41-41-860-054
B. Make sure that the control-cable assembly casing from the floor panel is
removed (Ref. TASK 38-31-43-000-002).

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**ON A/C ALL
Subtask 25-41-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
**ON A/C 101-199,
**ON A/C 901-999,
**ON A/C ALL

**ON A/C 001-012, 014-019,

R
**ON A/C 001-012, 014-099,

2000VU POT/WASTE WIP-HEATER-LINE 1DW D07
2000VU PRAM 2RX F07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
2000VU LAV FWD-OCCUPIED 1WJ C06

R
**ON A/C 101-199,
2000VU POT WIP-HEATER-LINE 1DW A02

**ON A/C 101-199, 901-999,
R 2000VU LAV FWD & MID-HOT WATER-A 1MB F02
**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,
2000VU POT/WASTE WIP-HEATER-LINE 1DW A02

2000VU LAV FWD-OCCUPIED 1WJ F01
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
**ON A/C 901-999,
2001VU WATER SYS-QUANT-IND 1MA B06
**ON A/C ALL
4. Procedure
_________
Subtask 25-41-41-210-051
(1) Remove the sealant.
_______
AND 15 MINUTES.
HEAT.

_______

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(a) Remove the unwanted sealant from the floor panel and floor attach
components with a SCRAPER - NON METALLIC and CLEANING AGENTS
(Material No. 11-003) if necessary.
(2) Make an inspection of the component and the adjacent area.
(4) Make sure that the placards of the retained/new components are in the
(a) If necessary install new placards.

- (Ref. AMM 11-32-25 P.Block 001).
- (Ref. TASK 11-00-00-400-007).
**ON A/C 001-012, 014-099,
Subtask 25-41-41-420-057
B. Installation of the Floor Panel.

(Ref. Fig. 407/TASK 25-41-41-991-006)
(1) Remove the safety barriers.
(2) Install the floor panel.
(a) Do an inspection of the component interface and/or the adjacent

area.
(b) Put the floor panel (4) in position and install the screws (3).
(c) TORQUE the screws (3) to 0.42 m.daN (37.0 lbf.in).
(3) In the lateral avionics compartment:
(a) Install the washers (2) and the screws (1).
(4) Seal the floor panel joints.

_______
(a) Cut the new synthetic fiber cord SPECIAL MATERIALS (Material No.
05-016) approximately 200 mm (8.0 in.) longer than required
length and put it in the floor panel joints.
(b) Fill the floor panel joints with SEALANTS (Material No. 09-016).

R

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(c) When the sealant is dry, cut the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-061) to length and put it on the floor panel
joints.
(5) Connect the toilet waste-water drain-line.

_______
SOAP AND WATER.
HEALTH).
(a) Put the flange (7) in position and install the washers (6) and
the screws (5).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-029) to the
screws (9).
(d) Put the flange (8) in position and install the washers (10) and
the screws (9).
(6) Connect the toilet flush line:
(b) Put the plate (15) in position and install the washers (14) and
the screws (13).
(c) Put the bonding strap (17) in position and install the nut (16)
(Ref. TASK 20-28-00-912-004).
(d) In the lavatory area:

- install the washer (12) and the nut (11).
Subtask 25-41-41-420-050
C. Installation of the Forward Wall Unit

(Ref. Fig. 406/TASK 25-41-41-991-004)
(1) Cut to length and put the new rubber strip (14) and the new rubber
strip (11) in position on the floor panel.
(2) Apply COMMON GREASE (Material No. 04-001) to the bushes (4) and put
them in position.

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(3) Put the forward wall unit (9) in position and align the front panel
and the passage wall to the floor panel.
(a) Install the washers (2) and the screws (13) and (15).
(4) Connect the structure fittings.
(a) Apply the COMMON GREASE (Material No. 04-001) to the bolts (1).
(b) Install the washers (2) and the bolts (1).
R (c) TORQUE the bolts (1) to 0.5 m.daN (44.24 lbf.in).
(d) Apply STORAGE PRESERVATION (Material No. 15-008) to the head of

the bolts (1) and install the cover (4) as necessary.
Subtask 25-41-41-420-051
R D. Installation of the Aft Wall Unit.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(Ref. Fig. 406/TASK 25-41-41-991-004)
(1) Cut to length and put the new rubber strip (12) in position.
(2) Apply COMMON GREASE (Material No. 04-001) to the bush (4) and put
them in position.

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(3) Install the aft wall unit:
(a) Put the aft wall unit (10) in position and install the washer
(19) and the screws (18), (20) and (21).
(b) Put the angle (22) in position and install the screws (23).
(c) Install the washers (2) and the screws (13), (15), (16) and (17).
(4) In the lateral avionics compartment at FR16 LH:
(a) Apply COMMON GREASE (Material No. 04-001) to the bolt (5)
(b) Install the washer (2) and the bolt (5)
R (c) TORQUE the bolt (7) to 0.5 m.daN (44.24 lbf.in).
(5) In the forward utility area LH:
(a) Apply the COMMON GREASE (Material No. 04-001) to the bolts (1).
(b) Install the washers (2) and the bolts (1).
R (c) TORQUE the bolts (1) to 0.5 m.daN (44.24 lbf.in).
(d) Apply STORAGE PRESERVATION (Material No. 15-008) to the head of

the bolts (1) and install the covers (4).
(e) Put the sealing angle (26) in position and install the washers
(f) Apply a bed of SEALANTS (Material No. 09-016) around the edges of
the sealing angle (26).
(6) Put the tie rods (7) in position and install the quick release pins
(6).
(7) If necessary adjust the tie rod assembly (7):
(a) Remove and discard the lock wire and loosen the locknuts (8).
(b) Adjust the tie rod (7) until you can install the quick release
pins (6).
(c) Make sure that the rod ends are in safety.

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(d) Tighten the locknuts (8) and safety them with stainless steel
lockwire MISCELLANEOUS (Material No. 19-010).
(8) Connect the electrical connctions:
(a) Connect the wires of the electrical harness (27) to the terminal
7330VT with the ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL
M15570-16, (Ref. ESPM 20-25-41).
Subtask 25-41-41-420-059
E. Installation of the Floor Pan Subassemblies

(Ref. Fig. 403/TASK 25-41-41-991-001)
(1) Cut to length and put the new rubber strip (27) in position.
(2) Put the lower rearwall (29) in position and install the screws (28).
(4) Put the electrical harness (30) in position on the mounts (32) and
attach it with the cable ties (31).
(5) Connect the ventilation tube.

area.
(c) Put the hose (16) and the clamp (15) in position on the lavatory
ventilation tube (14).
(6) Put the splash panel (9) in position and install the washers (22) and
the screws (23).
(7) Put the plate assembly (24) in position and install the washers (25)
and the screws (26).
(8) Put the clamp (33) in position and install the spacers (34), the
washer (31), the screw (32) and the nut (30).
(9) Seal the floor panels.

_______

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(a) Apply the SEALANTS (Material No. 09-006) to seal all the
floor-panel component interfaces.
(b) Put the floor pan (3) in position and install the washers (13)
(c) Put the floor-pan plate assembly (8) in position and install the
screws (7).
(d) Put the front shroud panel (6) in position and install the
(10) Seal the floor panels.

_______
(a) Apply SEALANTS (Material No. 09-006) to the floor pan and floor
panel at the lavatory door opening.
(11) Install the doorsill.

_______
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the doorsill

attach screws (1).
(b) Put the doorsill (2) in position and install the screws (1).
(c) TORQUE the screws (1) to between 0.37 and 0.42 m.daN (32.74 and
37.16 lbf.in).
(12) Apply a bed of SEALANTS (Material No. 09-016) to the floor pan
interface edges (section D-D and E-E).

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R
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**ON A/C 101-199, 901-999,
Subtask 25-41-41-420-063-B
F. Assembly of the Lavatory Module

_______
R DO NOT SMOKE.
(Ref. Fig. 409/TASK 25-41-41-991-005)
(1) In the forward utility area of the aircraft:
(a) Put the lavatory walls (1) and (2) together and install the
(c) Install the screw (7) and the cap (8).
(d) Put the lavatory assembly in position on the floor pan (9).
(e) Install the washers (11), the screws (10) and the screws (12).
(f) Apply a bed of SEALANTS (Material No. 09-016) around the edges of
the floor pan (9).
R (2) Connect the electrical connections:
R (a) Connect the wires of the electrical harness (13) to the terminal
R 7330VT with the ELECTRICAL CONTACTS INSERTION/EXTRACTION TOOL
R M15570-16, (Ref. ESPM 20-25-41).

R

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Subtask 25-41-41-420-064
G. Installation of the Lavatory

(Ref. Fig. 406A/TASK 25-41-41-991-004-A)
(1) Preparation for installation:
(a) Apply COMMON GREASE (Material No. 04-001) to the bush (5) and the
new packing (6) and put them in position.
(b) Apply the COMMON GREASE (Material No. 04-001) to the bolts (1)
and (7).
(2) Install the lavatory assembly:
(a) Put the lavatory assembly in position and install the bushes (3)
and (2) and the bolts (1).
R (b) TORQUE the bolts (1) to 0.5 m.daN (44.24 lbf.in).
_______
10 AND 15 MINUTES.
OF HEAT.

_______
(c) Apply the STORAGE PRESERVATION (Material No. 15-008) to the bolts
(1).
(d) In the cockpit:

- put the plate (12) in position and install the screws (13)
- put the container (11) in position and lock the fasteners (10)
- Make sure that the work area is clean and clear of tool(s) and
other items.
- close the flap (9).

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(e) In the lateral avionics compartment LH at FR16:
- install the washer (8) and the bolt (7).
R (f) TORQUE the bolt (7) to 0.5 m.daN (44.24 lbf.in).
(g) Put the sealing angle (14) in position and install the washers
(h) Apply a bed of SEALANTS (Material No. 09-016) around the edges of
the sealing angle (14).
(i) Put the tie rods (19) in position and install the quick release
pins (17)
(j) If necessary adjust the tie rods:

- Remove and discard the lockwire and loosen the locknuts (18)
- Adjust the tie rod (19) until you can install the quick release
pins (17).
R - Make sure that the rod ends are in safety.
R - Tighten the locknuts (18) and safety them with stainless steel
R lockwire MISCELLANEOUS (Material No. 19-010).
(3) Install the door sill:

_______
(Ref. Fig. 408/TASK 25-41-41-991-017)
(a) Apply SEALANTS (Material No. 09-036) in the area of the door
sill.
(b) Apply the SPECIAL MATERIALS (Material No. 05-002) to the screws
(1).
(c) Put the door sill (2) in position and install the screws (1).
(d) Torque the screws (1) to between 0.37 and 0.42 m.daN (32.74 and
37.16 lbf.in).
(4) Install the toilet drain-line behind the lavatory (Ref. TASK 38-30-
00-410-002).

R

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**ON A/C 001-012, 014-021,
Subtask 25-41-41-420-058
H. Installation of the Potable Water and Waste Water Lines
_______
HEALTH.
(Ref. Fig. 404/TASK 25-41-41-991-002)
(1) Open the access door.
(2) Install the potable water tube assembly (9).
_______
_______

_______
DO NOT SMOKE.
(b) Put the new protective tubing (11) in position on the tube (9).
(c) Put the tube (9) in position and connect the nuts (10).
(d) Install the clamp (13), the spacers (14) and the screw (12).
R (e) TORQUE all the nuts (10) to 5.9 m.daN (43.51 lbf.ft).

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mating surfaces and install the new protective tubing (11).
(g) Install and tighten the clamps (15).
(3) Install the waste-water drain-tube (3).
(b) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A) to

the mating surface of the sleeves (2).
(c) Put the drain tube (3) in position and connect the sleeves (2).
(d) Put the clamp (5) in position and install the the screw (4), the
spacer (6), the washer (7) and the nut (8).
(e) Install and tighten the clamps (1).
other items.
(4) Close the access door.
**ON A/C 022-099,
Subtask 25-41-41-420-058-B
_______
HEALTH.
(Ref. Fig. 404A/TASK 25-41-41-991-002-A)
(2) Install the potable water tube (9).
_______

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_______

_______
DO NOT SMOKE.
(b) Put the new protective tube (11) in position on the tube (9).
(c) Put the tube (9) in position and connect the nuts (10).
R (d) TORQUE all the nuts (10) to 5.9 m.daN (43.51 lbf.ft).
(3) Install the bonding straps (16), (17) and (14) (Ref. TASK 20-28-00-
912-004).
(a) Put the bonding straps (16) and (17) and the clamp (19) in
(21).
(b) Attach the bonding strap (17) to the potable water tube (9) with
tie-wraps (18) as necessary.
(c) Connect the bonding strap (14) and install the nut (13).

the mating surfaces of the sleeves (2).
(c) Put the drain tube (3) in position and connect the sleeves (2).

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(d) Put the clamp (5) in position and install the screw (4), the
spacers (6), the washer (7) and the nut (8).
other items.
**ON A/C 101-199, 901-999,
Subtask 25-41-41-420-058-D
_______
HEALTH.
(Ref. Fig. 404B/TASK 25-41-41-991-002-B)
(2) Install the panel (19).
(b) Put the panel (19) and the new rubber strip (20) in position and
install the washers (16) and the screws (17) and (18).
(3) Install the potable water tubes (8) and (9).
_______
_______

R

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_______
DO NOT SMOKE.
(b) Put the tube (8) in position and connect the nuts (10).
(c) Install the clamp (14), the washer (13), the spacer(s) (15) and
the screw (12).
(d) Put the bonding straps (25) and (26) and the clamp (28) in
(30) (Ref. TASK 20-28-00-912-004).
(e) Attach the bonding strap (26) to the potable water tube (8) with
tie-wraps (27) as necessary.
(f) Put the new protective tubing (11) in position on the tube (9).
(g) Put the tube (9) in position and connect the nuts (10).
R (h) TORQUE all the nuts (10) to 5.9 m.daN (43.51 lbf.ft).
(i) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-010) to the
(j) Install and tighten the clamps (31).

the mating surface of the sleeves (2).
(c) Put the tube (3) in position and connect the sleeves (2).
(d) Install the clamp (5), the screw (4), the washer (6) and the nut
(7).

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(5) Connect the ventilation tube (21).
(b) Connect the hose (23) to the tube (21) and tighten the clamp
(22).
items.
**ON A/C 001-012, 014-099,
Subtask 25-41-41-420-061
J. Connection of the Aircraft-Interface Electrical Connections

(Ref. Fig. 401/TASK 25-41-41-991-003)
(1) Install the electrical harnesses on the lavatory structure (Ref. ESPM
20-33-00).
(a) Put the electrical harnesses (6) and (7) in position and install
the clamps (5), the spacers (4), the washers (3) and the screws
(2).
(b) Install the new tie-wrap(s) (8) as necessary.
(2) Connect the electrical connector 7200VC-A.
(a) On the lavatory ceiling:

- Remove the blanking caps from the electrical connectors.
- Make sure that the electrical connectors are clean and in the
correct condition.
- Connect the electrical connector 7200VC-A (1).

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**ON A/C 101-199, 901-999,
Subtask 25-41-41-420-061-D
J. Connection of the Aircraft-Interface Electrical Connections

R (Ref. Fig. 401B/TASK 25-41-41-991-003-D)
(1) Install the electrical harnesses on the lavatory structure (Ref. ESPM
20-33-00):
(a) Put the electrical harnesses (8) in position and install the
clamps (5), the spacers (4), the washers (6) and the screws (7).
(b) Put the electrical (9) in position and attach it with tie-wraps
(10).
(2) Connect the electrical connectors 7200VC-A, 2733VC-A and 2791VC-A.
correct condition.
(c) On the lavatory outboard wall:

- Make sure that the work area is clean and clear of tool(s) and
other items.
- Install the access panel (1).
NOTE : Spring clips hold the panel in position.

____
(d) On the lavatory wall:

(e) On the lavatory ceiling:


R

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R **ON A/C 001-012, 014-099,
R Post SB 25-1312 For A/C 020-099,
R Subtask 25-41-41-420-061-E
R J. Connection of the Aircraft-Interface Electrical Connections
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 401A/TASK 25-41-41-991-003-F)
R **ON A/C 020-099,
R Post SB 25-1312 For A/C 020-099,
R (Ref. Fig. 401C/TASK 25-41-41-991-003-E)
R **ON A/C 001-012, 014-099,
R Post SB 25-1312 For A/C 020-099,
R (1) Install the electrical harnesses on the lavatory structure (Ref. ESPM
R 20-33-00):
R (a) Put the electrical harnesses (8) and (9) in position and install
R the clamps (5), the spacers (4), the washers (6) and the screws
R (7).
R (2) Connect the electrical Connector 7200VC-A.
R (c) On the lavatory ceiling:

R - Connect the electrical connector 7200VC-A (2).
R (3) Connect the electrical harness of the cockpit door release-latches:
R CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
R CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.

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R (a) Attach the electrical harness (15) on the aircraft structure with
R tie-wraps (11) as necessary.
R (b) Put the bonding connectors 8007VN and 8008VN in position and
R install the washers (12), the screws (13) and the nuts (14)
R (Ref. TASK 20-28-00-912-004).
R (c) Remove the blanking caps from the electrical connectors.
R (d) Make sure that the electrical connectors are clean and in the
R (e) Connect the related electrical wires of the release latches 30MQ,
R 31MQ and 32MQ to the electrical connector 2743VC-A (10)
R (Ref. Fig. 402/TASK 25-41-41-991-029)
R and (Ref. ESPM 20-25-41).
R (f) Connect the electrical connector 2743VC-A (10).
**ON A/C 001-012, 014-099,
Subtask 25-41-41-420-062
K. Connection of the Air Ventilation Tubes

(Ref. Fig. 405/TASK 25-41-41-991-027)
(3) Connect the air extraction hose (1) to the tube (3) and install the
clamp (2).
(4) Connect the air extraction hose (5) to the tube (6) and install the
clamp (4).

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R
R Subtask 25-41-41-410-064
R L. Installation of the Cockpit Door and the Miscellaneous Lavatory Equipment
R (2) Install the toilet assembly (Ref. TASK 38-31-41-400-001).
R NOTE : Do not install the toilet shroud at this time.

____
R (3) Install the lavatory door (Ref. TASK 25-45-19-400-001).
R (4) Install the emergency oxygen container (Ref. TASK 35-21-41-400-001).
R (5) Install the lavatory smoke detector (Ref. TASK 26-17-15-400-001).
R (6) Install the forward attendant panel (FAP) (Ref. TASK 23-73-12-400-
002).
R **ON A/C 101-199, 901-999,
R Subtask 25-41-41-420-062-A
R K. Connection of the Air Ventilation Tube

R (Ref. Fig. 405A/TASK 25-41-41-991-027-A)
R (1) Remove the blanking plugs from the disconnected line ends.
R (3) Connect the air extraction hose (1) to the tube (3) and install the
R clamp (2).
R Subtask 25-41-41-410-064-A
R L. Installion of the Cockpit Door and the Miscellaneous Lavatory Equipment
R (2) Install the toilet assembly (Ref. TASK 38-31-41-400-001).
R NOTE : Do not install the toilet shroud at this time.

____
R (3) Install the lavatory door (Ref. TASK 25-45-19-400-001).

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R (4) Install the emergency oxygen container (Ref. TASK 35-21-41-400-001).
R (5) Install the lavatory smoke detector (Ref. TASK 26-17-15-400-001).
R (6) Install the flight attendant panel (FAP) (Ref. TASK 23-73-12-400-
R 007).
R **ON A/C ALL
Subtask 25-41-41-865-052
M. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
163RH, 5HU, 6HU, 1LQ, 1WJ, 1MB, 1DW, 2DW, 1MT, 1MA, 2RX
**ON A/C 001-012, 014-099,
Subtask 25-41-41-710-050
N. Operational Test of the Lavatory Systems.
(1) Do a test of these water/waste-water systems:

- The potable water system (Ref. TASK 38-12-00-710-002)
- The potable water quantity-indicating system (Ref. TASK 38-13-00-
710-001)
- The potable water heater (Ref. TASK 38-12-00-710-004)
- The waste-water drain system (Ref. TASK 38-32-00-710-002)
- The recirculation toilet system (Ref. TASK 38-31-00-710-001).
(a) Make sure that there are no leaks.

____
(2) Do the functional test of the lavatory air extraction system

(Ref. TASK 21-23-00-720-002).
(3) Do a test of these electrical systems:

- The passenger address system (Ref. TASK 23-73-00-710-005)
- The cabin and flight crew interphone-system (Ref. TASK 23-73-00-
710-003)
- The lavatory call lights (Ref. TASK 23-73-00-710-007)
- The lavatory smoke detection system (Ref. TASK 26-17-00-710-001)
- The lavatory lighting (Ref. TASK 33-24-00-710-001)
- The lavatory emergency lighting (Ref. TASK 33-51-00-710-007)
- The lavatory lighted signs (Ref. TASK 33-26-00-710-001)

R

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- The cabin attendant work-lights (Ref. TASK 33-27-00-710-001)
- The return to seat sign (Ref. TASK 23-73-00-710-017)
- The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001).
**ON A/C 101-199,
Subtask 25-41-41-710-050-D
N. Do an Operational Test of the Lavatory Systems
(1) Do an operational test of these water/waste-water systems:

- The potable water quantity indicating system (Ref. TASK 38-13-00-
710-001)
- the vacuum toilet unit (Ref. TASK 38-31-00-710-009).

____

(Ref. TASK 21-23-00-720-002).
(3) Do an operational test of these electrical systems:

- The cabin intercommunication data system (Ref. TASK 23-73-00-740-
005)
710-003)
- The lavatory smoke detection (Ref. TASK 26-17-00-710-001)

R

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**ON A/C 901-999,
Subtask 25-41-41-710-050-B
N. Do an Operational Test of the Lavatory Systems
(1) Do an operational test of these water/waste-water systems:

- The potable water quantity indicating system (Ref. TASK 38-13-00-
710-001)
- the vacuum toilet unit (Ref. TASK 38-31-00-710-009).

____

(Ref. TASK 21-23-00-720-002).

R - The passenger address system (Ref. TASK 23-73-00-710-005)
710-003)
R **ON A/C ALL
R Subtask 25-41-41-710-057
R P. Test of the Cockpit Door Locking System
R (1) Do the operational test of the cockpit door locking system (Ref. TASK
R 52-51-00-710-002).

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R
5. Close-up
________
Subtask 25-41-41-410-051
A. Close Access
(2) Install the forward utility-area ceiling-panels (Ref. TASK 25-23-42-

400-001).
(3) Install the forward passenger/crew door frame-lining (Ref. TASK 25-
23-45-400-006).
(4) Install the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-

400-001).
items.
(6) Close the lateral avionics compartment door 812.
(7) Remove the warning notice(s).
Subtask 25-41-41-862-051

(Ref. TASK 24-42-00-862-001).

R

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Hose Connections
Figure 410/TASK 25-41-41-991-018

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AFT LAVATORIES - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The aft lavatories are installed in the AFT utility area.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-901,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 902-999,
R (Ref. Fig. 001B)
**ON A/C ALL
3. Component
_____________________
Description
(Ref. Fig. 002)
A. General Characteristics
The lavatories are installed as set or movable units. The set lavatories
are hard point mounted in the floor structure. The movable lavatories are
attached to the seat rails in the variable installation areas at 1 inch
intervals. A tie-rod attaches the upper attachment point of the lavatory
to the aircraft structure. Each lavatory has a single blade door or as an
option, a bi-folding door can be installed on specific lavatories.
B. Structure
The lavatory is assembled as a modular unit, with a ceiling, sidewalls,
rearwall and floorpan. The basic structure is made from sandwich panels.
Extrusions are bonded and/or attached with screws to the panels.
Kickstrips and corner strips are installed to prevent damage to the
lavatory.
C. Lavatory Equipment
Different items of equipment are installed in each lavatory for the
comfort of the passengers and crew (Ref. 25-45-00).

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Lavatory Locations
Figure 001

R

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Page 2
Nov 01/07

IAC
R Lavatory Locations
R Figure 001A

R

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Page 3
May 01/07

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R Lavatory Location
R Figure 001B

R

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902-999, 25-43-00

Page 4
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Lavatory Installation - Example
Figure 002

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Page 5
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R
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D. Lavatory Doors
(1) Single Blade Door

A single blade door that opens out is installed on the lavatory unit.
Lavatories installed near an exit will have the lavatory door
installed so it will not hinder evacuation of the passengers.
To let the door open without blockage, a minimum clearance of 21 in.
(0.53 m) is required.
(2) Bi-folding Door

A bi-folding door that opens in and closes automatically can be
installed on specific lavatories, as an option.
(3) For details of the door(s) (Ref. 25-45-00).
R **ON A/C 101-199, 902-999,
R E. Foldable Wall Section

R The lavatory D is equipped with a partly foldable wall to allow loading
R or unloading of a stretcher through the aft left passenger/crew door.
R The folding procedure is shown task (Ref. 25-40-00-840-001).
R

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LAVATORY D - REMOVAL/INSTALLATION
_________________________________
TASK 25-43-41-000-001
Removal of the Lavatory D
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific safety barriers
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
R
Passenger/Crew Door

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-27-46-000-001 Removal of a Doghouse

38-31-19-000-001 Removal of the Toilet Flush Switch
**ON A/C 001-012, 014-099,
25-43-41-991-001-A Fig. 401

25-43-41-991-002 Fig. 402
**ON A/C 101-199, 901-999,
25-43-41-991-002-D Fig. 402A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-015-B Fig. 403
R **ON A/C 101-199, 901-999,
R 25-43-41-991-015-A Fig. 403A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-003 Fig. 404

R 25-43-41-991-005-A Fig. 405
R **ON A/C 101-199, 901-999,
R 25-43-41-991-005-B Fig. 405A

R 25-43-41-991-004-A Fig. 406A

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R 25-43-41-991-006 Fig. 407

R
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-43-41-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-43-41-680-050
Subtask 25-43-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
49VU AIR COND/SDCU/CHAN1 11WQ C06
**ON A/C 001-012, 014-099,
121VU COM NAV/CIDS/DEU A NORM/R AFT 168RH M13

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU COM NAV/CIDS/DEU A NORM/L AFT 167RH M12
**ON A/C 901-999,

**ON A/C 001-012, 014-099,
122VU AIR COND/SDCU/CHAN2 12WQ T18
**ON A/C 001-012, 014-019,
**ON A/C ALL

**ON A/C 001-012, 014-099,

**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,

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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
2001VU LAVATORY AFT-OCCUPIED 11WJ E07
**ON A/C 001-012, 014-019,
2001VU LAV AFT-HOT WATER- 2MB E02
**ON A/C 001-012, 014-099,
**ON A/C 020-099,
2001VU LAV AFT-HOT WATER- 2MB C02
**ON A/C 101-199, 901-999,
2001VU LAVATORY AFT-OCCUPIED 11WJ B04
**ON A/C 101-199,
2001VU LAV AFT-HOT WATER-D/L 2MB B02
**ON A/C 901-999,
2001VU LAV AFT-HOT WATER-D 2MB B02

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Nov 01/07
R
IAC
R **ON A/C 001-012, 014-019, 901-999,
Subtask 25-43-41-010-072
D. Get Access
(1) Remove the free-standing cabin-attendant seat (Ref. TASK 25-22-42-

000-001).
(2) Remove the ceiling panel 261BC and the trim panel in the aft utility
area (Ref. TASK 25-23-42-000-002).
(3) Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001).
(4) Remove the cove light panel 251CX (Ref. TASK 25-23-48-000-001).
(5) Remove the upper sidewall panel 251BX (Ref. TASK 25-23-43-000-001).
(6) Remove the lower sidewall panel 251AX (Ref. TASK 25-23-44-000-001).
(7) Remove the door frame lining-panels 261DW, 261FW, 261HW (Ref. TASK
25-23-45-000-003).
(9) In the lavatory:
(a) Remove the emergency oxygen container 31WR (Ref. TASK 35-21-41-
000-001).
(b) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
(10) In the aft cargo compartment:
(a) Remove the partition 161DW (Ref. TASK 25-55-12-000-001).
(b) Remove the sidewall panel 161CW (Ref. TASK 25-55-12-000-003).

R

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Page 406
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IAC
R **ON A/C 020-099,
R Subtask 25-43-41-010-072-D
R D. Get Access
R (1) Remove the curtain and the curtain rail (Ref. TASK 25-26-41-000-003).
R (2) Remove the passenger seat adjacent to the lavatory (Ref. TASK 25-21-
R 41-000-001).
R (3) Remove the free-standing cabin-attendant seat (Ref. TASK 25-22-42-

R 000-001).
R (4) Remove the ceiling panel 261BC and the trim panel in the aft utility
R area (Ref. TASK 25-23-42-000-002).
R (5) Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001).
R (6) Remove the cove light panel 251CX (Ref. TASK 25-23-48-000-001).
R (7) Remove the upper sidewall panel 251BX (Ref. TASK 25-23-43-000-001).
R (8) Remove the lower sidewall panel 251AX (Ref. TASK 25-23-44-000-001).
R (9) Remove the door frame lining-panels 261TW, 261UW, 261VW (Ref. TASK
R 25-23-45-000-003).
R (10) Remove the lavatory door (Ref. TASK 25-45-19-000-001).
R (11) In the lavatory:
R (a) Remove the emergency oxygen container 31WR (Ref. TASK 35-21-41-
R 000-001).
R (b) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).

R

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Page 407
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IAC
**ON A/C 101-199,
Subtask 25-43-41-010-072-B
D. Get Access
(1) Remove the curtain and the curtain rail (Ref. TASK 25-26-41-000-003).
(2) Remove the doghouse if installed (Ref. TASK 25-27-46-000-001).
(3) Remove the passenger seat adjacent to the lavatory (Ref. TASK 25-21-
41-000-001).
(4) Remove the free-standing cabin-attendant seat (Ref. TASK 25-22-42-

000-001).
area (Ref. TASK 25-23-42-000-002).
(10) Remove the door frame lining-panels 261TW, 261UW, 261VW (Ref. TASK
25-23-45-000-003).
000-001).

R

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-43-41-020-055-A
A. Removal of the Pelmet and the Floor Pan

(Ref. Fig. 401/TASK 25-43-41-991-001-A)
(1) Remove the pelmet:
(a) Remove the screws (15) and the pelmet (19).
(b) Remove the screws (16), the washers (17) and the pelmet (18).
(2) Remove the floor pan:
(a) Remove the screws (5),the washers (6) and remove the front-shroud
panel assembly (7).
(b) Remove the screws (11) and the plate (4) from the splash panel
(14).
(c) Remove the screws (12) and the washers (13) from the floor pan
(8).
(d) Remove the screws (10) and the doorsill (9).
(e) Remove the floor pan assembly (8).
R Subtask 25-43-41-020-058
R B. Disconnection of the Electrical and Ventilation Cconnections

R (Ref. Fig. 402/TASK 25-43-41-991-002)
R (1) Disconnect the electrical connection:
R (a) On the lavatory ceiling, disconnect the electrical connector

R 7202VC-A (6).

R

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Pelmet and Floor Pan Assembly
Figure 401/TASK 25-43-41-991-001-A

R

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Upper Connections
Figure 402/TASK 25-43-41-991-002

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Page 411
Feb 01/08
R
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R (2) Disconnect the ventilation lines:
R (a) Loosen the clamps (4) and remove the bellows (5) from the
R air-extraction line.
R (b) Behind the lavatory, loosen the clamp (2) and disconnect the
R sleeve (3) from tube (1).
R (c) Put blanking plugs on the disconnected line ends.
R Subtask 25-43-41-020-062
R C. Disconnection of the Potable Water and Waste Water Drain-Lines
R WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
R SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
R POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO
R HEALTH.
R WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
R CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
R CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
R WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR
_______
R HANDS WITH SOAP AND WATER. THIS WILL PREVENT INFECTION.
R (CONTAMINATION FROM TOILET WASTE IS DANGEROUS TO HEALTH).
R (Ref. Fig. 403/TASK 25-43-41-991-015-B)
R (1) Put a CONTAINER 1 L (1/4 USGAL) below the connections you will
R disconnect.
R (2) Disconnect the potable-water line:
R (a) Remove the nut (8) and disconnect the bonding strap (7).
R (b) Loosen the nut (5) and disconnect the potable-water tube (6) from
R the fitting (4).
R (3) Disconnect the waste-water drain-line:
R (a) Loosen the clamp (2) and disconnect the sleeve (3) from the drain
R tube (1).
R (b) Put blanking plugs on the disconnected line ends.

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Feb 01/08

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Upper Connections
Figure 402A/TASK 25-43-41-991-002-D

R

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Page 413
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R Potable/Waste Water Tube Connections
R Figure 403/TASK 25-43-41-991-015-B

R

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IAC
R (4) Remove the container.
**ON A/C 101-199, 901-999,
R Subtask 25-43-41-020-058-B
R B. Disconnection of the Electrical and Ventilation Cconnections

R (Ref. Fig. 402A/TASK 25-43-41-991-002-D)
R (1) Disconnect the electrical connection:
R (a) On the lavatory ceiling, disconnect the electrical connector

R 7202VC-A (6).
R (2) Disconnect the ventilation lines:
R (a) Loosen the clamp (4) and remove the hose (5) from the
R air-extraction line.
R sleeve (3) from tube (1).
R Subtask 25-43-41-020-062-B
R C. Removal of the Potable Water and Waste Water Drain-Lines
_______
R HEALTH.
_______
_______
R (Ref. Fig. 403A/TASK 25-43-41-991-015-A)

R

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Page 415
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R Figure 403A/TASK 25-43-41-991-015-A

R

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Page 416
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IAC
R (1) Put a CONTAINER 1 L (1/4 USGAL) below the connections you will
R disconnect.
R (2) Disconnect/remove the potable-water lines:
R (a) Remove the nut (8), the washer (9) and disconnect the bonding
R straps (7).
R (b) Loosen the nut (5) and disconnect the potable-water tube (6) from
R the fitting (4).
R (c) Losen the nuts (5) and remove the potable-water hose (10).
R (d) Put blanking plugs on the disconnected line ends.
R (3) Disconnect the waste-water drain-line:
R (a) Loosen the clamp (2) and disconnect the sleeve (3) from the drain
R tube (1).
**ON A/C 001-012, 014-099,
Subtask 25-43-41-020-056
R D. Remove the lower attachments.

R (Ref. Fig. 404/TASK 25-43-41-991-003)
(1) Remove the sealant from the floor panel and the floor-panel attach
components with a SCRAPER - NON METALLIC.
(2) Remove the screws (51), the washers (50) and remove the plate
assembly (52).
(3) Remove the screws (53), the washers (54) and remove the splash panel
(14).
(4) Remove the screws (56), the washers (55) and remove the lower
rearwall (57).
(5) Remove the screw (63) from the door locator (64).
(6) Remove the screw (65) from the bracket (66).

R

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Page 417
Feb 01/08

IAC
Lavatory Lower Attachments
R Figure 404/TASK 25-43-41-991-003

R

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IAC
(7) Remove the wall fitting covers (59).
(8) Remove the sealant from the wall fittings (58).
(9) Remove the bolts (61) and the washers (60) from the wall fittings
(58).
Subtask 25-43-41-020-060-A
E. Disassembly of the Lavatory

(Ref. Fig. 405/TASK 25-43-41-991-005-A)
(1) Disconnect the electrical connectors from the flush switch (103).
(3) Remove and discard the cable ties (84) from the mounts (83) behind
the rearwall (101).
(4) Temporarily attach the cable assembly (85) to the top of the ceiling
panel (91).
(5) Loosen the clamp (97) and disconnect the lavatory ventilation hose
(98) from the tube assembly (96).
(7) Remove the screws (93), the washers (94) and remove the angle section
(95).
(8) Remove the screws (90), the washers (99) and the screws (92) from the
ceiling panel (91).
(10) Remove the screws (109) and remove the L-section (108) and the
T-section (107).
(12) Remove the screws (104) and the washers (105) that attach the
rearwall (101) to the forward sidewall (100).
(13) Move the subassemblies apart and remove them from the aircraft.

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R
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R Lavatory Lower Attachments
R Figure 404A/TASK 25-43-41-991-003-B

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Page 420
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Lavatory Disassembly
R Figure 405/TASK 25-43-41-991-005-A

R

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Page 421
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IAC
**ON A/C 101-199, 901-999,
Subtask 25-43-41-020-060-B
E. Removal of the Lavatory Module
(1) Remove the upper and lower attachments:

R (Ref. Fig. 406A/TASK 25-43-41-991-004-A)
(a) Remove the wall fitting cover (84).
(b) Remove the bolts (82).
(c) Above the lavatory ceiling, remove the quick release pin (85).
(d) Lift and move the lavatory assembly to the aft utility area.
(e) Remove and discard the packings (83).
(f) Put blanking caps on the disconnected electrical connectors.
(2) Disconnect the lavatory internal electrical connections:

R (Ref. Fig. 405A/TASK 25-43-41-991-005-B)
(a) Remove the toilet flush switch 51MG2 (Ref. TASK 38-31-19-000-
001).
(b) Open the sanitary-cabinet access door.
(c) Disconnect the electrical connector 7334VC-A (15).
(d) Put blanking caps on the disconnected electrical connectors.
(e) Remove the screws (17), the washers (18) and the bracket (16).
(f) Remove and discard the cable ties (21) from the electrical
harness (19) where necessary.
(g) Remove the electrical harness (19) from the lavatory wall
assembly (1).
(h) Temporarily attach the electrical harness (19) on the ceiling

panel of the wall assembly (2).
(i) Close the sanitary-cabinet access door.

R

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(3) Remove the sub-assemblies:
R (Ref. Fig. 405A/TASK 25-43-41-991-005-B)
(a) Remove the sealant from around the floor pan (11).
(b) Remove the screws (14) and (12) and the washers (13).
(c) Lift and remove the lavatory assembly from the floor panel
assembly (11).
(d) Remove the screws (8), (6) and (9) and the washers (5) and (10).
(e) Remove the screw (7).
(f) Remove the screws (4) and the washers (3).
(g) Remove the sub-assemblies (1), (2) and (11) from the aircraft.
**ON A/C 001-012, 014-099,
Subtask 25-43-41-020-061
F. Removal of the Floor Panel.

_______
SOAP AND WATER.
HEALTH).
R (Ref. Fig. 407/TASK 25-43-41-991-006)
(1) Disconnect the toilet-waste drain-line:
(a) Remove the screws (5), the washers (6) and the upper drain-line
flange (10).
(b) Remove the screws (7) and disconnect the lower drain-line flange

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IAC
Lavatory Assembly
R Figure 405A/TASK 25-43-41-991-005-B12 (SHEET 1)

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Page 424
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Lavatory Assembly

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Page 425
Feb 01/08

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Upper and Lower Attachments
R Figure 406/TASK 25-43-41-991-004

EFF :

001-012, 014-099, 25-43-41

Page 426
Feb 01/08

IAC
Upper and Lower Attachments
R Figure 406A/TASK 25-43-41-991-004-A

EFF :

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Page 427
Feb 01/08

IAC
Lavatory Floor Panel
R Figure 407/TASK 25-43-41-991-006

R

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Page 428
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(2) Remove the floor panel:
(a) Remove the tape (MAT.No. 08-061) from the floor panel joints.
(b) Pull up and remove the cord (MAT.No. 19-002) and the sealant at
each joint.
(c) Remove the screws (1) and the washers (2), the screws (3) and the
floor panel (4).
(d) Put the safety barriers in position.

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Page 429
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R
IAC
**ON A/C ALL
TASK 25-43-41-400-001
Installation of the Lavatory D
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 STEPLADDER 1.0 M (3.3 FT)
(0.00 to 9.00 lbf.ft)
R No specific Torque Wrench : range 1.00 to 10.00 m.daN
R (8.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific cable ties

No specific rubber profile
Material No. 04-004A
INFORMATION TRANSFERRED TO 04-022 (Ref. 20-31-00)
Material No. 05-005D USA MIL-C-16173 GRADE II
CORROSION PREVENTIVE (OBSOLETE USE 15-007)
(Ref. 20-31-00)
Material No. 05-016
X (Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-004A USA MIL-A-46106 TYPE I

R ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 08-061 D DAN 328AS
TAPE SOUND DAMPENINGALUMINIUM FOIL (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
CORROSION INHIBITING LOW ADHESION SEALANT
(Ref. 20-31-00)
Material No. 09-036
SILICONE SEALANT (1 PART) (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
72 rubber strip 25-43-41 24C-290

73 rubber strip 25-43-41 38A-010
73 rubber strip 25-43-41 38L-010
75 rubber strip 25-43-41 26A-040
75 rubber strip 25-43-41 26D-040
84 cable ties 24-92-04 90 -230
84 cable ties 24-92-04 90D-230
84 cable ties 24-92-04 90E-230
109 cable ties 24-92-04 90 -230
109 cable ties 24-92-04 90D-230
109 cable ties 24-92-04 90E-230

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
112 cable ties 24-92-04 90 -230

112 cable ties 24-92-04 90D-230
112 cable ties 24-92-04 90E-230
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
Seat(s)
Panels)
Passenger/Crew Door

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-27-46-000-001 Removal of a Doghouse
FR65
System
38-31-19-400-001 Installation of the Toilet Flush Switch
38-33-00-710-001 Operational Test of the Prime Level-Indicating System
**ON A/C 001-012, 014-099,
25-43-41-991-001-A Fig. 401

25-43-41-991-002 Fig. 402

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R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
25-43-41-991-002-D Fig. 402A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-015-B Fig. 403
R **ON A/C 101-199, 901-999,
R 25-43-41-991-015-A Fig. 403A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-003 Fig. 404

R 25-43-41-991-005-A Fig. 405
R **ON A/C 101-199, 901-999,
R 25-43-41-991-005-B Fig. 405A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-004 Fig. 406
R **ON A/C 101-199, 901-999,
R 25-43-41-991-004-A Fig. 406A
R **ON A/C 001-012, 014-099,
R 25-43-41-991-006 Fig. 407

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
25-43-41-991-023 Fig. 408

25-43-41-991-021 Fig. 409
R 25-43-41-991-020 Fig. 410
R 25-43-41-991-025 Fig. 411
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-43-41-860-051
42-00-861-001).
38-680-001).
(3) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to do the servicing of the potable water system.
(4) Make sure that the free-standing cabin attendant-seat is removed

(Ref. TASK 25-22-42-000-001).
(5) Make sure that the ceiling panel 261BC and the trim panel (Ref. TASK
25-23-42-000-002) in the aft utility area are removed.
(6) Make sure that the ceiling panel 251JC is removed (Ref. TASK 25-23-
41-000-001).
(7) Make sure that the cove light panel 251CX is removed (Ref. TASK 25-
23-48-000-001).
(8) Make sure that the upper sidewall panel 251BX is removed (Ref. TASK
25-23-43-000-001).

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(9) Make sure that the lower sidewall panel 251AX is removed (Ref. TASK
25-23-44-000-001).
(10) Make sure that the door frame lining-panels 261DW, 261FW, 261HW are
removed (Ref. TASK 25-23-45-000-003).
001).
(a) Make sure that the emergency oxygen container 31WR is removed
(Ref. TASK 35-21-41-000-001).
(b) Make sure that the toilet assembly is removed (Ref. TASK 38-31-
41-000-001).
(13) Make sure that the aft cargo-compartment door is open (Ref. TASK 52-
30-00-860-001).
(a) Make sure that the the partition 161DW is removed (Ref. TASK 25-
55-12-000-001).
(b) Make sure that the sidewall panel 161CW is removed (Ref. TASK 25-
55-12-000-003).
**ON A/C 101-199,
Subtask 25-43-41-860-051-C
42-00-861-001).
38-680-001).
(3) Make sure that the WARNING NOTICE is in position to tell persons not
to do the servicing of the potable water system.
(Ref. TASK 25-26-41-000-003).

R

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(5) Make sure that the doghouse is removed (Ref. TASK 25-27-46-000-001).
(6) Make sure that the passenger seat adjacent to the lavatory is removed
(Ref. TASK 25-21-41-000-001).
(7) Make sure that the free-standing cabin-attendant seat is removed

(Ref. TASK 25-22-42-000-001).
(8) Make sure that the ceiling panel 261BC and the trim panel in the aft
utility area are removed (Ref. TASK 25-23-42-000-002).
41-000-001).
23-48-000-001).
25-23-43-000-001).
25-23-44-000-001).
(13) Make sure that the door frame lining-panels 261TW, 261UW, 261VW are
removed (Ref. TASK 25-23-45-000-003).
001).
(Ref. TASK 35-21-41-000-001).
000-001).
**ON A/C 901-999,
Subtask 25-43-41-860-051-B
42-00-861-001).
38-680-001).

R

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(3) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to do the servicing of the potable water system.
(4) Make sure that the free-standing cabin-attendant seat is removed

(Ref. TASK 25-22-42-000-001).
23-48-000-001).
25-23-43-000-001).
25-23-44-000-001).
41-000-001).
removed (Ref. TASK 25-23-45-000-003).
001).
(a) Make sure that the emergency oxygen container is removed

(Ref. TASK 35-21-41-000-001).
(b) Make sure that the toilet assembly is removed (Ref. TASK 38-31-
41-000-001).

R

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**ON A/C ALL
Subtask 25-43-41-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-099,

**ON A/C 901-999,

**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C ALL


R

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INTENTIONALLY BLANK

R

25-43-41

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,

**ON A/C 101-199,
**ON A/C 101-199, 901-999,
**ON A/C 901-999,
**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099,
**ON A/C 020-099,
2001VU LAV AFT-HOT WATER- 2MB C02

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C 101-199,
**ON A/C 901-999,
2001VU LAV AFT-HOT WATER-D 2MB B02
**ON A/C ALL
Subtask 25-43-41-210-050
_______
AND 15 MINUTES.
HEAT.

_______

R

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(a) Remove the old sealant from the floor panel and the floor-panel
attach components with a SCRAPER - NON METALLIC and if necessary
(a) If necessary install new placards.

- (Ref. AMM 11-32-25 P.Block 001).
- (Ref. TASK 11-00-00-400-007).
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-43-41-420-054
A. Installation of the Floor Panel.

_______
SOAP AND WATER.
HEALTH).
R (Ref. Fig. 407/TASK 25-43-41-991-006)
(1) Install the floor panel:
(a) Remove the safety barriers.
(b) Make sure that the work area is clean and clear of tool(s) and
other items.
(c) Put the floor panel (4) in position and install the screws (3),
(d) TORQUE the screws (3) to 0.42 m.daN (37.16 lbf.in).

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(2) Install the waste drain line:
(c) Put the lower drain-line flange (8) in position and install the
screws (7).
(d) Engage the guide pins (9) and put the upper drain-line flange
(10) in position.
(e) Install the washers (6) and the screws (5).
(3) Seal the floor panel joints:

_______
(a) Cut the new MISCELLANEOUS (Material No. 19-002) to length and put
the cord in the floor panel joints.
NOTE : Cut the synthetic fiber cord longer than the necessary
____
length to make an overlap of approximately 200 mm (8.0
in.) at each end.
(b) After application of the sealant, turn the ends back to make a
loop and press the loop into the sealant. This helps the next
removal procedure.
(c) Fill the floor panel joints with SEALANTS (Material No. 09-018).
(d) When the sealant is dry, cut the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-061) to length, and put it on the floor panel
joints.
Subtask 25-43-41-420-055-A
B. Assembly of the Lavatory

R (Ref. Fig. 405/TASK 25-43-41-991-005-A)
(1) Put the lavatory subassemblies in the center of the aft utility area.
(2) Put the subassemblies together and install the washers (105) and the
screws (104).

R

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(3) Install the washers (99), the screws (90) and the screws (92) in the
ceiling panel (91).
(4) Put the angle section (95) in position and install the washers (94)
(5) Remove the blanking plugs and put the lavatory ventilation hose (98)
and the clamp (97) in position on the tube assembly (96).
(6) Tighten the clamp (97).
(8) Put the T-section (107) and the L-section (108) in position and
install the screws (109).
(a) Remove the temporary attachment from the cable assembly (85).
(b) Put the cable assembly (85) in position on the rearwall (101) and
the forward sidewall (100).
(c) Remove the blanking caps and connect the cable assembly (85) to
the flush switch (103).
**ON A/C 101-199, 901-999,
Subtask 25-43-41-420-055-B
B. Assembly of the Lavatory Module

R (Ref. Fig. 405A/TASK 25-43-41-991-005-B)
(1) Install the sub-assemblies:
(a) Put the wall assemblies (1) and (2) in position the aft utility
area.
(b) Install the washers (5) and (10) and the screws (8), (6) and (9).
(c) Install the washers (3) and the screws (4).
(d) Install the screw (7).
(e) Put the lavatory assembly in position on the floor panel assembly
(11).

R

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(f) Install the washers (13) and the screws (12) and (14).
(g) Apply a bead of SEALANTS (Material No. 09-016) around the floor
panel assembly (11) inside of the lavatory assembly.
(2) Connect the lavatory internal electrical connections:
(a) Put the electrical harness (19) in position on the wall assembly
(1) and attach it with cable ties as necessary.
(b) Install the toilet flush switch 51MG2 (Ref. TASK 38-31-19-400-
001).
(c) Open the sanitary-cabinet access door.
(d) Put the bracket (16) in position and install the washers (18) and
the screws (17).
(e) Remove the blanking caps from the electrical connectors.
(f) Make sure that the electrical connectors are clean and in the
correct condition.
(g) Connect the electrical connector 7334VC-A (15).
(h) Make sure that the work area is clean and clear of tool(s) and
other items.
(i) Close the sanitary-cabinet access door.
**ON A/C 001-012, 014-099,
Subtask 25-43-41-420-060
C. Install the lower connections.

R (Ref. Fig. 406/TASK 25-43-41-991-004)
(1) Cut the rubber strip (72), the rubber strip (73) and the rubber strip
(75) to length and put them in position on the floor panel (74).
(2) Put the lavatory assembly in position and install the screws (70) in
the floor angle brackets (71).

R

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(3) Install the electrical connection.
(a) Open the sanitary cabinet door (78).
(b) Put the bracket (82) in position and install the washers (80) and
the screws (79).
(c) Connect the cable assembly (85) to the mounts (83) on the forward
sidewall (100) and the rearwall (101) with the cable ties (84).
(d) Remove the blanking caps from the disconnected electrical

connectors.
(e) Connect the electrical connector (81).
(f) Close the sanitary cabinet door (78).
Subtask 25-43-41-420-057
D. Install the lower attachments.

R (Ref. Fig. 404/TASK 25-43-41-991-003)
(1) Put the lower rearwall (57) in position and install the washers (55)
(2) Put the splash panel (14) in position and install the washers (54)
(3) Put the plate assembly (52) in position and install the washers (50)
(4) Install the washers (60) and the bolts (61) in the wall fittings
(58).
(5) Cut the new synthetic cord to length and put the cord SPECIAL
MATERIALS (Material No. 05-016) (62) at the floor panel and component
interfaces.
NOTE : Cut the synthetic fiber cord (62) longer than necessary to
____
make an overlap of approximately 200 mm (7.8740 in.) at each
end. After application of the sealant, turn the ends back to
make a loop and press the loop into the sealant. This helps
the next removal procedure.

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(6) Apply the sealant.

_______
(a) Apply the SEALANTS (Material No. 09-018) to the floor panel and
component interfaces.
(b) Apply the SEALANTS (Material No. 09-018) to seal the bolts (61).
(7) Install the wall fitting covers (59).
(8) Install the screw (65) in the bracket assembly (66).
(9) Install the screw (63) in the door locator (64).
**ON A/C ALL
Subtask 25-43-41-420-056
E. Installation of the Upper Attachments
R **ON A/C 001-012, 014-099,
R (Ref. Fig. 406/TASK 25-43-41-991-004)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 406A/TASK 25-43-41-991-004-A)

R
**ON A/C ALL
(1) Put the tie-rod(s) (77) in position and install the quick release
pin(s) (76).
(2) If necessary adjust the tie-rod (77):
_______

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(a) Remove and discard the lockwire and loosen the locknuts.
(b) Turn the tie-rod (77) until you can install the quick release pin
(76).
(c) Make sure that the rod ends are in safety.
(d) Tighten the locknuts and safety them with MISCELLANEOUS (Material
No. 19-010).
R **ON A/C 001-012, 014-099,
R Subtask 25-43-41-420-061-C
R F. Installation of the Potable Water and Waste Water Lines
_______
R HEALTH.
_______
_______
R (Ref. Fig. 403/TASK 25-43-41-991-015-B)
R (1) Connect the potable-water line:
R (b) Put the potable-water tube (6) in position and connect the nut
R (5) to the fitting (4).
R (c) TORQUE the nut (5) to 5.9 m.daN (43.51 lbf.ft).
R (d) Put the bonding strap (7) in position and install the nut (8)
R (Ref. TASK 20-28-00-912-004).

R

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R (2) Connect the waste-water drain-line:
R (b) Put the sleeve (3) and the clamp (2) in position on the drain
R tube (1).
R (c) Make sure that the end of the sleeve (2) is aligned with the
R painted mark on the drain tube (1).
R (d) Tighten the clamp (2).

_______
R USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
R (e) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004A)
R to the end of the sleeve (2).
R **ON A/C 101-199, 901-999,
R Subtask 25-43-41-420-061-D
R F. Installation of the Potable Water and Waste Water Lines
_______
R HEALTH.
_______
_______
R (Ref. Fig. 403A/TASK 25-43-41-991-015-A)
R (1) Connect the potable-water lines:
R (b) Put the potable-water tube (6) and the hose (10) in position and
R connect the nuts (5) to the fittings (4).

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R (c) TORQUE all the nuts (5) to 5.9 m.daN (43.51 lbf.ft).
R (d) Make sure that the hose (10) is not twisted.
R (e) Put the bonding straps (7) in position and install the washer (9)
R and the nut (8) (Ref. TASK 20-28-00-912-004).
R (2) Connect the waste-water drain-line:
R (b) Put the sleeve (3) and the clamp (2) in position on the drain
R tube (1).
R (c) Make sure that the end of the sleeve (3) is aligned with the
R painted mark on the drain tube (1).
R (d) Tighten the clamp (2).

_______
R the ends of the sleeve (3).
R
Subtask 25-43-41-420-063
R G. Assembly of the Lavatory D
(1) Install the subassemblies.

R (Ref. Fig. 405A/TASK 25-43-41-991-005-B)
(a) Put the lavatory subassemblies (128) and (131) in the center of
the aircraft aisle.
(b) Put the lavatory sub-assemblies together and install the washers
(c) Put the STEPLADDER 1.0 M (3.3 FT) in position.
(d) Install the screw (127) in the door side frame.
(e) Remove the temporary attachment from the ventilation hose (47)
and the ceiling panel (101).

R

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(f) Install the screws (126), the screws (124) and the washers (125)
in the ceiling panel (101).
(g) Put the lavatory assembly in position on the floor pan (121).
(h) Install the screws (124), the screws (122) and the washers (123).
(2) Connect the electrical connections.

R (Ref. Fig. 408/TASK 25-43-41-991-023)
(a) Remove the temporary attachment from the cable assembly (110).
(b) Put the cable assembly in position on the mounts (108) and
install the new cable ties (109).
(c) Remove the blanking caps and connect the cable assembly (110) to
(d) Open the sanitary cabinet door (61).
(e) Put the bracket (107) in position and install the washers (104)
(f) Attach the bonding strap (113) to the cable assembly (105) with
the new cable ties . (114) where necessary.
(g) Put the cable assembly (105) in position on the mounts (111) and
install the new cable ties (112).
(h) Remove the blanking caps and connect the electrical connector
(106).
(3) Connect the air supply.

(Ref. Fig. 402A/TASK 25-43-41-991-002-D)
(a) Remove the blanking plugs and put the clamp (48) and the
ventilation hose (47) in position on the ventilation tube (44).
(b) Tighten the clamp (48).
(c) Put the clamp (52) in position on the ventilation tube (47) and
install the spacer (49), the washer (50) and the screw (51).

R

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R Figure 408/TASK 25-43-41-991-023

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(d) Remove the blanking plugs and put the air extraction hose (41)
and the clamp (42) in position on the tube assembly (43).
NOTE : Make sure that the air extraction hose (41) and the tube
____
assembly (43) are clear and clean.
(e) Tighten the clamp (42).
(f) Remove the blanking plugs and put the clamp (45) and the
ventilation hose (46) in position on the ventilation tube (44).
(g) Tighten the clamp (45).
(4) Install the the upper and lower attachments.

R (Ref. Fig. 406A/TASK 25-43-41-991-004-A)
(a) Apply the COMMON GREASE (Material No. 04-004A) to the bolts (82)
and the new packing (83).
(b) Put the new packing (83) in position at the attachment point
locations.
(c) Put the lavatory assembly in position and install the bolts (82)
in the fittings (81).

_______
(d) Apply the SPECIAL MATERIALS (Material No. 05-005D) to the bolts
(82).
(e) Install the wall fitting cover (83).
(f) Put the brace assembly (86) in position.
(g) If necessary adjust the brace assembly (86).

_______
1
2
3
_ Adjust the rod end.

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IAC
4
5
_ Make sure that the rod end is in safety.
6
_ Safety the locknut with lockwire MISCELLANEOUS (Material No.
19-010).
(h) Install the quick-release pin (85).
Subtask 25-43-41-420-064
R H. Installation of the Dooe Sill and the Pelmet

R
R (1) Install the door sill:

R (Ref. Fig. 409/TASK 25-43-41-991-021)

_______
(a) Apply the SEALANTS (Material No. 09-016) to the floor pan inside
the lavatory.
(21).
(c) Put the doorsill (22) in position and install the screws (21).
(d) TORQUE the screws (21) to to between 0.37 and 0.42 m.daN (32.74
and 37.16 lbf.in).
R (2) Apply the sealant:
R (a) Apply the SEALANTS (Material No. 09-016) (22) to the floor pan
and the floor panel at the lavatory door opening.
R (b) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004)
(24) to the joint at the side wall (25) and the washbasin
surround (26).

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R Door Sill and Sealant
R Figure 409/TASK 25-43-41-991-021

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(3) Install the pelmet:
R (Ref. Fig. 410/TASK 25-43-41-991-020)
(a) Put the pelmet (1) in position and install the screws (5).
NOTE : Make sure that the washers (3) are correctly positioned on
____
the pelmet before tightening the screws.
(b) Put the pelmet top (2) in position and install the washers (3)
and the screws (4).
**ON A/C 001-012, 014-099,
Subtask 25-43-41-420-058
J. Connection of the Electrical and Ventilation Cconnections

(Ref. Fig. 402/TASK 25-43-41-991-002)
(1) Connect the electrical connection:
correct condition.
(c) On the lavatory ceiling, connect the electrical connector

7202VC-A (6).
(2) Connect the ventilation lines:
(b) Connect the bellows (5) to the air-extraction line and install
and tighten the clamps (4).
(c) Behind the lavatory, connect the sleeve (3) to the tube (1) and
tighten the clamp (2).

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R Pelment
R Figure 410/TASK 25-43-41-991-020

R

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**ON A/C 101-199, 901-999,
Subtask 25-43-41-420-058-A
J. Connection of the Electrical and Ventilation Cconnections

(Ref. Fig. 402A/TASK 25-43-41-991-002-D)
(1) Connect the electrical connection:
correct condition.
(c) On the lavatory ceiling, connect the electrical connector

7202VC-A (6).
(2) Connect the ventilation lines:
(b) Connect the hose (5) to the air-extraction line and install and
(c) Behind the lavatory, connect the sleeve (3) to the tube (1) and
**ON A/C 001-012, 014-099,
Subtask 25-43-41-420-059-A
K. Installation of the Floor Pan and the Pelmet

(Ref. Fig. 401/TASK 25-43-41-991-001-A)
(1) Install the floor pan:
(a) Put the floor pan (8) in position and install the washers (13)
(b) Put the plate (4) in position and install the screws (11).
(c) Put the front-shroud panel (7) in position and install the

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(2) Apply the sealant:

_______
(a) Apply the SEALANTS (Material No. 09-018) to the floor pan and the
floor panel at the lavatory door area.
(10).
(c) Put the doorsill (9) in position and install the screws (10).
(d) Torque the screws (10) to between 0.37 and 0.42 m.daN (32.74 and
37.16 lbf.in).
(3) Install the pelmet:
other items.
(b) Put the pelmet (18) in position and install the washers (17) and
the screws (16).
(c) Put the pelmet (19) in position and install the screws (15).
(4) Install the trim panel in the aft utility area (Ref. TASK 25-23-42-
400-002).
**ON A/C ALL
Subtask 25-43-41-410-072
L. Installation of the Miscellaneous Lavatory Equipment
(1) Install the toilet assembly (Ref. TASK 38-31-41-400-001).
NOTE : Do not install the toilet shroud at this time.

____
(2) Install the emergency oxygen container 31WR (Ref. TASK 35-21-41-400-
001).
(3) Install the lavatory Door (Ref. TASK 25-45-19-400-001).

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R
IAC
Subtask 25-43-41-865-052
M. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2DW, 5HU, 6HU, 1LQ, 2MB, 1MT, 167RH, 168RH, 11WQ, 12WQ, 79WL.
**ON A/C 001-012, 014-019,
Subtask 25-43-41-710-050
N. Operational Test of the Lavatory Systems
(1) Do a test of these water/waste systems:

- The waste/water drain system (Ref. TASK 38-32-00-710-002)
- The toilet system (Ref. TASK 38-31-00-710-001).

____
(2) Do a functional test of an air extraction point (Ref. TASK 21-23-00-

720-002).

- The lavatory water heater (Ref. TASK 38-12-00-710-004)
- The lavatory call light (Ref. TASK 23-73-00-710-007) ,
- The passenger oxygen system (Ref. TASK 35-23-00-710-001).
**ON A/C 020-099,
Subtask 25-43-41-710-050-C

- The toilet system (Ref. TASK 38-31-00-710-001)
- The prime level-indicating system (Ref. TASK 38-33-00-710-001).

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____

720-002).

- The lavatory call light (Ref. TASK 23-73-00-710-007)
**ON A/C 101-199, 901-999,
Subtask 25-43-41-710-050-B


____

720-002).

- The passenger address system (Ref. TASK 23-73-00-710-022),
- The lavatory call light (Ref. TASK 23-73-00-710-024),
(4) Make sure that the lavatory auxiliary light is on.

R

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**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-43-41-410-071
A. Close Access
(2) Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001).
(3) Install the ceiling panel 261BC in the aft utility area (Ref. TASK
25-23-42-400-002).
(4) Install the cove light panel 251CX (Ref. TASK 25-23-48-400-001).
(5) Install the upper sidewall panel 251BX (Ref. TASK 25-23-43-400-001).
(6) Install the lower sidewall panel 251AX (Ref. TASK 25-23-44-400-001).
(7) Install the door-frame lining panels 261DW, 261FW, 261HW (Ref. TASK
25-23-45-400-008).
(8) Install the free-standing cabin-attendant seat (Ref. TASK 25-22-42-

400-001).
(a) Install the partition 161DW (Ref. TASK 25-55-12-400-001).
(b) Install the sidewall panel 161CW (Ref. TASK 25-55-12-400-003).
items.

R

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**ON A/C 101-199, 901-999,
Subtask 25-43-41-410-071-A
A. Close Access
(2) Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001).
(3) Install the ceiling panel 261BC in the aft utility area (Ref. TASK
25-23-42-400-002).
(4) Install the door-frame lining panels 261TW, 261UW, 261VW (Ref. TASK
25-23-45-400-008).
(5) Install the lower sidewall panel 251AX (Ref. TASK 25-23-44-400-001).
(6) Install the upper sidewall panel 251BX (Ref. TASK 25-23-43-400-001).
(7) Install the cove light panel 251CX (Ref. TASK 25-23-48-400-001).
(8) Install the curtain rail and the curtain (Ref. TASK 25-26-41-400-
003).
items.
Subtask 25-43-41-390-051
B. Repair of the Water Seal

R (Ref. Fig. 411/TASK 25-43-41-991-025)
(1) Do a visual inspection of the seal (part of the lavatory).
(2) If necessary remove the damaged seal.
(4) Install a new seal.
(a) Cut the rubber profile to the correct length and attach it with
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-066) to the cabin
floor.

R

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Water Seal
R Figure 411/TASK 25-43-41-991-025

R

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(b) Make sure that the seal touches the lavatory and the lower
side-wall panel.
(c) If necessary seal gaps with SEALANTS (Material No. 09-036).
**ON A/C ALL
Subtask 25-43-41-862-050

(Ref. TASK 24-42-00-862-001).

R

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LAVATORY E - REMOVAL/INSTALLATION
_________________________________
**ON A/C 001-012, 014-099, 901-999,
TASK 25-43-42-000-001
Removal of the Lavatory E
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 CONTAINER 1 L (1/4 USGAL)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
Passenger/Crew Door

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 022-099,
R 25-43-42-991-014-A Fig. 401
R **ON A/C 901-999,
R 25-43-42-991-014-C Fig. 401A
R **ON A/C 001-012, 014-099,
R 25-43-42-991-001-A Fig. 402
R **ON A/C 001-012, 014-019,
R 25-43-42-991-002 Fig. 403
R **ON A/C 020-099,
R 25-43-42-991-002-A Fig. 403A
R **ON A/C 901-999,
R 25-43-42-991-002-C Fig. 403B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-43-42-991-003 Fig. 404

25-43-42-991-004 Fig. 405
25-43-42-991-005 Fig. 406
R **ON A/C 901-999,
R 25-43-42-991-017 Fig. 407

R 25-43-42-991-018-A Fig. 408
R 25-43-42-991-019 Fig. 409
R 25-43-42-991-020 Fig. 410
**ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-43-42-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-43-42-680-050

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Subtask 25-43-42-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 020-099,
**ON A/C 001-012, 014-099,

**ON A/C 901-999,

**ON A/C 001-012, 014-099,
**ON A/C 001-012, 014-019,
**ON A/C 001-012, 014-099, 901-999,

**ON A/C 001-012, 014-099,
R 2000VU LIGHT-LAV 1LQ C01


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Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 901-999,

**ON A/C 001-012, 014-099,

**ON A/C 901-999,

2001VU LAV AFT-HOT WATER-E 9MB B03
**ON A/C 001-012, 014-099,
Subtask 25-43-42-010-072
D. Get Access
(1) Remove the free-standing cabin-attendant seat(s) (Ref. TASK 25-22-42-

000-001).
(2) Remove the cabin attendant swivel-seat (Ref. TASK 25-22-43-000-001).
area (Ref. TASK 25-23-42-000-002).
(5) Remove the door frame lining-panels 262DW, 262FW, 262HW (Ref. TASK
25-23-45-000-004).

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Page 405
Feb 01/08
R
IAC
000-001).
(a) Remove the partition 162DW (Ref. TASK 25-55-12-000-001).
(b) Remove the sidewall panel 162CW (Ref. TASK 25-55-12-000-003).
(11) Remove the cable control assembly from the floor panel (Ref. TASK 38-
31-43-000-002).
**ON A/C 901-999,
Subtask 25-43-42-010-072-A
D. Get Access
(1) Remove the curtain and the curtain rail (Ref. TASK 25-26-41-000-003).

001).
(3) Remove the cabin attendant swivel-seat (Ref. TASK 25-22-43-000-001).
area (Ref. TASK 25-23-42-000-002).
R (6) Remove the door frame lining-panels 262TW, 262UW, 262VW (Ref. TASK
25-23-45-000-004).

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Page 406
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IAC
(a) Remove the emergency oxygen container (Ref. TASK 35-21-41-000-

001).
**ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
R **ON A/C 022-099,
R Subtask 25-43-42-020-058-A
R A. Disconnection of the Potable Water and Waste-Water Drain Connections
_______
R HEALTH.
R (Ref. Fig. 401/TASK 25-43-42-991-014-A)
R (1) Open the sanitary cabinet door.
R (2) Put the CONTAINER 1 L (1/4 USGAL) in position below the water
R connections that you will disconnect.
R (3) Disconnect the potable water connection:
_______
R CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT
R CAN CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
_______
R (a) Remove the nut (146) and disconnect the bonding strap (145).
R (b) Temporarily attach the bonding strap (145) to the potable water
R tube (143).
R (c) Loosen the nut (144) disconnect the potable water tube (143).

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IAC
R Potable/Waste Water Tube Connectionsn
R Figure 401/TASK 25-43-42-991-014-A

R

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Page 408
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IAC
R (4) Disconnect the waste-water drain connection:
R (a) Remove the clamp (141) and disconnect the sleeve (140) from the
R drain tube (142).
R **ON A/C 901-999,
R Subtask 25-43-42-020-058-C
R A. Disconnection of the Potable Water and Waste-Water Drain Connections
_______
R HEALTH.
R (Ref. Fig. 401A/TASK 25-43-42-991-014-C)
R (1) Open the sanitary cabinet door (41).
R (2) Disconnect the potable water connections:
_______
_______
R (3) Put the CONTAINER 1 L (1/4 USGAL) in position below the water
R connections that you will disconnect.
R (a) Disconnect the nuts (43) and (44) and remove the potable water
R tube (42).
R (b) Loosen the nut and disconnect the potable water tube (49).
R (c) Remove the nut (47), the washer (46) and disconnect the bonding
R straps (45) and (48).

R

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Page 409
Nov 01/07

IAC
R Figure 401A/TASK 25-43-42-991-014-C

R

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Page 410
Nov 01/07

IAC
R (4) Disconnect the waste-water drain connection:
R (a) Remove the clamp (51) and disconnect the sleeve (52) from the
R tube (50).
R (c) Remove the container.
**ON A/C 001-012, 014-099,
R Subtask 25-43-42-020-056-B
R B. Removal of the Lavatory E
R (1) Remove the floor pan assembly:

R (Ref. Fig. 402/TASK 25-43-42-991-001-A)
R (a) Remove the screws (9), the washers (8) and the front-shroud panel
R (10).
R (c) Remove the screws (4), the doorsill (5) and the floor pan (11).
R (2) Remove the pelmet:

R (Ref. Fig. 402/TASK 25-43-42-991-001-A)
R (a) Remove the screws (12) and the pelmet assembly (13).
R (b) Remove the screws (1), the washers (2) and the side pelmet (3).
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 403/TASK 25-43-42-991-002)
R **ON A/C 020-099,
R (Ref. Fig. 403A/TASK 25-43-42-991-002-A)

R

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R Pelmet and Floor Pan Assembly
R Figure 402/TASK 25-43-42-991-001-A

R

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Page 412
Nov 01/07

IAC
Hose Connections - Component Location
R Figure 403/TASK 25-43-42-991-002

R

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001-012, 014-019, 25-43-42

Page 413
Nov 01/07

IAC
Hose Connections - Component Location
R Figure 403A/TASK 25-43-42-991-002-A

R

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Page 414
Nov 01/07

IAC
**ON A/C 001-012, 014-099,
(a) Above the lavatory ceiling, disconnect the electrical connector

7216VC-A (30).
(4) Disconnect the hose connections.
**ON A/C 001-012, 014-019,
(Ref. Fig. 403/TASK 25-43-42-991-002)
**ON A/C 020-099,
(Ref. Fig. 403A/TASK 25-43-42-991-002-A)
**ON A/C 001-012, 014-099,
(a) Loosen the clamp (32) and disconnect the sleeve (31) from the
tube (33).
(b) Behind the lavatory, loosen the clamp (35) and disconnect the
lavatory ventilation hose (36) from the tube assembly (34).
Subtask 25-43-42-020-057-B
C. Disassembly of the Lavatory E
(1) Remove the lower attachments.

(Ref. Fig. 404/TASK 25-43-42-991-003)
(a) Remove the sealant from the floor panel and the floor attach
(b) Remove the screws (51), the washers (50) and remove the rear
partition panel (53).
(c) Remove the rubber strip (52).
(d) Remove the wall fitting covers (55).
(e) Remove the sealant from the wall fittings (54).

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Page 415
Feb 01/08
R
IAC
R Hose Connections - Component Location
R Figure 403B/TASK 25-43-42-991-002-C

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901-999, 25-43-42

Page 416
Nov 01/07

IAC
Lavatory Assembly - Lower Attachments
Figure 404/TASK 25-43-42-991-003

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Page 417
Aug 01/07
R
IAC
(f) Remove the bolts (57) and the washers (56) from the wall fittings
(54).
(2) Disconnect the upper and lower connections.

(Ref. Fig. 405/TASK 25-43-42-991-004)
(a) Remove the screws (70) from the floor angle brackets (71).
(b) Remove the quick-release pins (76) from the brace assemblies
(77).
(c) Lift and move the lavatory assembly to the center of the aircraft
aisle.
(d) Remove the rubber strips (72), (73) and (75) from the floor panel
(74).
(e) Open the sanitary unit cabinet door (78).
(f) Disconnect the electrical connector (81).
(g) Put blanking caps on the disconnected electrical connectors.
(h) Remove and discard the cable ties (84) from the mounts (83).
(i) Remove the screws (79), the washers (80) and remove the bracket
(82).
(j) Close the sanitary cabinet door (78).
(3) Disassemble the lavatory.

(Ref. Fig. 406/TASK 25-43-42-991-005)
(a) Disconnect the electrical connectors from the flush switch (108).
(c) Remove and discard the cable ties (84) from the mounts (83)
behind the lavatory rearwall (107).
(d) Temporarily attach the cable assembly (85) to the top of the
lavatory ceiling panel (90).
(e) Loosen the clamp (96) and disconnect the lavatory ventilation
hose (97) from the tube assembly (95).
(f) Put blanking plugs on the disconnected line ends.

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Page 418
Aug 01/07
R
IAC
Removal/Installation of the Lavatory
R Figure 405/TASK 25-43-42-991-004

R

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Page 419
May 01/07

IAC
Lavatory Disassembly
Figure 406/TASK 25-43-42-991-005

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Page 420
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R
IAC
(g) Remove the screws (104) and remove the section (103) and the
section (102).
(h) Remove the bracket attach screws (101).
(i) Remove the screws (94), the washers (93) and remove the angle
section (92).
(j) Remove the screws (99), the washers (98) and the screws (91) from
the ceiling panel (90).
(k) Remove the screws (105) and the washers (106) that attach the
rearwall (107) to the aft sidewall (109).
(l) Move the subassemblies apart.
(m) Remove the subassemblies from the aircraft.
(n) Get access to the AFT cargo compartment and remove the screws
(o) In the lavatory area, remove the aluminum foil tape (114) from
the floor panel joints.
(p) Find one end of the synthetic fiber cord (116) at each end of the
floor panel joints.
(q) Pull the cord up to remove the cord (116) and the sealant at each
joint.
(r) Remove the floor-panel attach screws (115).
(s) Remove the floor panel (74).
(t) Remove the stepladder.

R

EFF :

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Page 421
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IAC
R **ON A/C 901-999,
R Subtask 25-43-42-020-056-C
R B. Removal of the Lavatory E
R (1) Remove the pelmet:

R (Ref. Fig. 407/TASK 25-43-42-991-017)
R (a) Remove the screws (3), the washers (4) and the pelmets (5 and
R (6).
R (2) Remove the door sill:

R (Ref. Fig. 407/TASK 25-43-42-991-017)
R (a) Remove the screws (1), the door sill (2) and the old sealant.
R (3) Disconnect the electrical connector:

R (Ref. Fig. 403B/TASK 25-43-42-991-002-C)
R (a) Above the lavatory ceiling, disconnect the electrical connector

R 7216VC-A (30).
R (4) Disconnect the air supply line:

R (Ref. Fig. 403B/TASK 25-43-42-991-002-C)
R (a) Loosen the clamp (32) and disconnect the sleeve (31) from the
R tube assembly (33).
R lavatory ventilation hose (34) from the tube assembly (36).
R (5) Remove the upper and the lower attachments:

R (Ref. Fig. 408/TASK 25-43-42-991-018-A)
R (a) Remove the covers (66) and the bolts (62).
R (b) Remove the quick-release pins (64) and disconnect the tie-rod
R (65) from the aircraft structure.
R (c) Move the lavatory assembly to the center of the aft utility area.

R

EFF :

901-999, 25-43-42

Page 422
Nov 01/07

IAC
R Door Sill and Pelmet
R Figure 407/TASK 25-43-42-991-017

R

EFF :

901-999, 25-43-42

Page 423
Nov 01/07

IAC
R Lower and Upper Attachments
R Figure 408/TASK 25-43-42-991-018-A

R

EFF :

901-999, 25-43-42

Page 424
Nov 01/07

IAC
R (d) Remove and discard the packings (63).
R Subtask 25-43-42-020-057-C
R C. Disassembly of the Lavatory E

R (Ref. Fig. 409/TASK 25-43-42-991-019)
R (a) Disconnect the electrical connector (87).
R (c) Remove and discard the cable ties (84) from the mounts (83).
R (d) Remove the screws (89), the washers (90) and remove the bracket
R (88).
R (e) Remove and discard the cable ties (85) which attach the bonding
R strap (81) to the electrical cable (82).
R (f) Close the sanitary cabinet door (41).
R (g) Disconnect the electrical connectors from the flush switch (80).
R (h) Put blanking caps on the disconnected electrical connectors.
R (i) Remove and discard the cable ties (92) from the mounts (91)
R behind the lavatory rearwall (94).
R (j) Temporarily attach the cable assembly (93) to the top of the
R lavatory ceiling panel (79).
R (2) Disconnect the ventilation hose:

R (Ref. Fig. 403B/TASK 25-43-42-991-002-C)
R (a) Remove the screws (31), the washers (30), the clamps (29) and the
R spacers (28).
R (b) Loosen the clamp (32) and disconnect the ventilation hose (34)
R from the ventilation tube (33).

R

EFF :

901-999, 25-43-42

Page 425
Nov 01/07

IAC
R Figure 409/TASK 25-43-42-991-019

R

EFF :

901-999, 25-43-42

Page 426
Nov 01/07

IAC
(3) Disassemble the lavatory:
(Ref. Fig. 410/TASK 25-43-42-991-020)
(a) Remove the sealant from around the floor pan (100) with a SCRAPER
- NON METALLIC.
(b) Remove the screws (103), the screws (101) and the washers (102).
(c) Remove the lavatory assembly from the floor pan (100).
(d) Temporarily attach the ventilation hose (34) to the lavatory

ceiling (79).
(e) Remove the screws (123), the screws (121) and the washers (122).
(f) Remove the screw (124).
(g) Remove the screws (126), the washers (127), the screws (129) and
the washers (130).
(h) Divide the lavatory subassemblies (125) and (128).
(i) Remove the lavatory subassemblies from the aircraft.
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________

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Page 427
Feb 01/08

IAC
Lavatory Subassemblies

R

EFF :

901-999, 25-43-42

Page 428
Nov 01/07

IAC

EFF :

901-999, 25-43-42

Page 429
Nov 01/07

IAC
**ON A/C ALL
TASK 25-43-42-400-001
Installation of the Lavatory E
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(8.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific packings NAS 1611-209

No specific rubber profile
(Ref. 20-31-00)
Material No. 05-005D USA MIL-C-16173 GRADE II
CORROSION PREVENTIVE (OBSOLETE USE 15-007)
(Ref. 20-31-00)

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Page 430
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-036
SILICONE SEALANT (1 PART) (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52 rubber strip 25-43-42 04A-040

72 rubber strip 25-43-42 24A-160
73 rubber strip 25-43-42 38A-060
75 rubber strip 25-43-42 25 -090
75 rubber strip 25-43-42 25D-090A
84 cable ties 24-92-04 91 -190
84 cable ties 24-92-04 91C-190
84 cable ties 24-92-04 91D-190

EFF :

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Page 431
Nov 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
Power
the External Power
Seat(s)
25-22-43-400-001 Installation of the Cabin Attendant Swivel-Seat
Panels)
Passenger/Crew Door
R 25-45-22-400-001 Installation of the Toilet Shroud and the Seat
System

EFF :

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Page 432
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

38-30-00-410-002 Installation of the Toilet Drain Lines
R **ON A/C 022-099,
R 25-43-42-991-014-A Fig. 401
R **ON A/C 901-999,
R 25-43-42-991-014-C Fig. 401A
R **ON A/C 001-012, 014-099,
R 25-43-42-991-001-A Fig. 402
R **ON A/C 001-012, 014-019,
R 25-43-42-991-002 Fig. 403
R **ON A/C 020-099,
R 25-43-42-991-002-A Fig. 403A

R

EFF :

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Page 433
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 25-43-42-991-002-C Fig. 403B
**ON A/C 001-012, 014-099,
25-43-42-991-003 Fig. 404

25-43-42-991-004 Fig. 405
25-43-42-991-005 Fig. 406
R **ON A/C 901-999,
R 25-43-42-991-017 Fig. 407

R 25-43-42-991-018-A Fig. 408
R 25-43-42-991-019 Fig. 409
R 25-43-42-991-020 Fig. 410
R **ON A/C 101-199, 901-999,
R 25-43-42-991-021 Fig. 411
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-43-42-860-050
42-00-861-001).
38-680-001).

R

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Page 434
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IAC
(4) Make sure that the free-standing cabin-attendant seat/s is/are

removed (Ref. TASK 25-22-42-000-001).
(5) Make sure that the cabin attendant swivel-seat is removed (Ref. TASK
25-22-43-000-001).
41-000-001).
removed (Ref. TASK 25-23-45-000-004).
(9) Make sure that the cove light panel 252FX is removed (Ref. TASK 25-
23-48-000-001).
25-23-43-000-001).
25-23-44-000-001).
001).
(Ref. TASK 35-21-41-000-001).
000-001).
(a) Make sure that the partition 162DW is removed (Ref. TASK 25-55-
12-000-001).
(b) Make sure that the sidewall panel is removed 162CW (Ref. TASK 25-
55-12-000-003).
(16) Make sure that the cable control assembly from the floor panel is
removed (Ref. TASK 38-31-43-000-002).

R

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Page 435
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**ON A/C 901-999,
Subtask 25-43-42-860-050-A
42-00-861-001).
38-680-001).
41-000-001).
(6) Make sure that the curtain and curtain rail are removed (Ref. TASK
25-26-41-000-003).
23-48-000-001).
(8) Make sure taht the door frame lining-panels 262VW, 262UW, 262TW are
removed (Ref. TASK 25-23-45-000-004).
25-23-43-000-001).
25-23-44-000-001).
001).
(12) Make sure taht the emergency oxygen container is removed (Ref. TASK
35-21-41-000-001).
(13) Make sure taht the toilet assembly is removed (Ref. TASK 38-31-41-
000-001).

R

EFF :

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Page 436
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R **ON A/C 001-012, 014-099, 901-999,
R Subtask 25-43-42-865-051
R B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 49VU LIGHTING/EMER LT/CABIN 79WL H07
R **ON A/C 020-099,
R 49VU AIR COND/SDCU/CHAN1 11WQ C06
R **ON A/C 001-012, 014-099,
R 121VU COM NAV/CIDS/DEU A NORM/R AFT 168RH M13

R 121VU COM NAV/CIDS/DEU A NORM/L AFT 167RH M12
R **ON A/C 901-999,
R 121VU COM NAV/CIDS/DEU A NORM/R AFT 168RH M12

R 121VU COM NAV/CIDS/DEU A NORM/L AFT 167RH M11
R **ON A/C 001-012, 014-099,
R 122VU AIR COND/SDCU/CHAN2 12WQ T18
R **ON A/C 001-012, 014-019,
R 122VU AIR COND/SDCU/CHAN1 11WQ T17
R **ON A/C 001-012, 014-099, 901-999,
R 122VU AIR COND/LAV/GALLEY VENT CTL/EXTRACT FAN/CTL 5HU U21

R 122VU AIR COND/LAV/GALLEY VENT CTL/EXTRACT FAN/SPLY 6HU U19

R

EFF :

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Page 437
Nov 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,

R 2000VU POT/WASTE WIP-HEATER-CTL 2DW D08
R **ON A/C 901-999,
R 2000VU POT/WASTE WIP-HEATER-CTL 2DW A01

R 2000VU LIGHT-LAV 1LQ J01
R **ON A/C 001-012, 014-099,
R 2001VU LAVATORY AFT-OCCUPIED 11WJ E07

R 2001VU LAV AFT-HOT WATER- 9MB E04
R 2001VU LAV SHAVER SOCKET 1MT E01
R **ON A/C 901-999,
R 2001VU LAVATORY AFT-OCCUPIED 11WJ B04

R 2001VU LAV AFT-HOT WATER-E 9MB B03

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**ON A/C 001-012, 014-099, 901-999,
Subtask 25-43-42-210-050
R C. Preparation for Installation
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(1) Remove the old sealant from the floor panel and the floor attach
(2) Clean the area with MISCELLANEOUS (Material No. 19-003) and a
lint-free cotton cloth CLEANING AGENTS (Material No. 11-003).
(6) If necessary install new placards:

- (Ref. AMM 11-32-25 P.Block 001)
- (Ref. TASK 11-00-00-400-007).

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-43-42-420-059-B
A. Installation of the Lavatory E
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Install the floor panel:

_______
(Ref. Fig. 406/TASK 25-43-42-991-005)
other items.
(b) Put the floor panel (74) in position and install the screws
(115).
(c) TORQUE the srews (115) to 0.42 m.daN (37.16 lbf.in).
(d) Install the washers (112) and the screws (113).
(e) Cut the new synthetic fiber cord MISCELLANEOUS (Material No. 19-
002) (116) to length and put the cord (116) in the floor panel
joints.

EFF :

ALL 25-43-42

Page 440
Nov 01/07
R
IAC
NOTE : Cut the synthetic fiber cord (116) longer than necessary
____
R to make an overlap of approximately 200 mm (8.0 in.) at
R each end. After application of the sealant, turn the ends
R back to make a loop and press the loop into the sealant.
R This helps the next removal procedure.
(f) Apply the sealant.

_______
MASK.
(g) Fill the floor panel joints with SEALANTS (Material No. 09-016).
R (h) When the sealant is dry, cut the BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-052) to length and put the aluminum foil tape
(114) on the floor panel joints.
(2) Assemble the lavatory:

(Ref. Fig. 406/TASK 25-43-42-991-005)
(a) Put the lavatory subassemblies in the center of the aft utility
area.
(b) Put the subassemblies together and install the washers (106) and
the screws (105).
(c) Install the washers (98), the screws (99) and the screws (91) in
(d) Put the angle section (92) in position and install the washers
(e) Install the screws (101).
(f) Put the section (102) and the section (103) in position and
(g) Remove the blanking plugs and put the lavatory ventilation hose
(97) and the clamp (96) in position on the tube assembly (95).
(h) Tighten the clamp (96).
(i) Remove the temporary attachment from the cable assembly (85).

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(j) Put the cable assembly (85) in position on the rearwall (107) and
the aft sidewall (109).
(k) Remove the blanking caps and connect the cable assembly (85) to
(l) Put the lavatory assembly in position on the floor panel (74).
(3) Connect the upper and lower connections:

(Ref. Fig. 405/TASK 25-43-42-991-004)
(a) Open the sanitary cabinet door (78).
(b) Put the bracket (82) in position and install the washers (80) and
the screws (79).
(c) Remove the blanking caps and connect the electrical connector
(81).
(d) Connect the cable assembly (85) to the mounts (83) with the cable
ties (84).
(e) Close the sanitary cabinet door (78).
(f) Cut to length and install the rubber strip (72), the rubber strip
(73) and the rubber strip (75).
(g) Put the lavatory assembly in position and install the screws (70)
in the floor angle brackets (71).
(h) Put the lavatory assembly in position and install the screws (70)
in the floor angle brackets (71).
(i) Install the washers (60) and the bolts (61) in the wall fittings
(58).
(4) Install the lower attachments:

(Ref. Fig. 404/TASK 25-43-42-991-003)
(a) Cut to length and install the rubber strip (52).
(b) Put the rear partition panel (53) in position and install the
(c) Install the washers (56) and the bolts (57) in the wall fittings
(54).

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(d) Cut the new synthetic fiber cord MISCELLANEOUS (Material No. 19-
002) (58) to length and put it in position at the floor panel and
NOTE : Cut the new synthetic fiber cord (58) longer than
____
necessary to make an overlap of approximately 200 mm (8.0
in.) at each end. After application of the sealant, turn
the ends back to make a loop and press the loop into the
sealant. This helps the next removal procedure.
(e) Apply the SEALANTS (Material No. 09-016) to the floor panel and
(f) Apply the SEALANTS (Material No. 09-016) to the bolts (57) and
install the wall fitting covers (55).
(5) Install the upper attachments:

(Ref. Fig. 405/TASK 25-43-42-991-004)
(a) Put the tie-rod (77) in position and install the quick-release
pin (76).
(6) If necessary adjust the tie-rod (77):
_______
(a) Remove the lockwire and loosen the locknuts.
(b) Adjust the tie-rod until you can install the quick-release pin
(76).
(c) Make sure that the rod end is in safety.
(d) Tighten the locknuts and safety them with stainless steel

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R
Subtask 25-43-42-420-061-B
R B. Installation of Lavatory E
(1) Connect the air extraction hose.
R **ON A/C 001-012, 014-019,
R (Ref. Fig. 403/TASK 25-43-42-991-002)
R **ON A/C 020-099,
R (Ref. Fig. 403A/TASK 25-43-42-991-002-A)
**ON A/C 001-012, 014-099,
(b) Make sure that the sleeve (31) and the tube assembly (33) are
clean and clear.
(c) Put the sleeve (31) and the clamp (32) in position on the tube
assembly (33).
(d) Tighten the clamp (32).
(2) Connect the ventilation hose.
(b) Put the lavatory ventilation hose (36) and the clamp (35) in
position on the tube assembly (34).
(c) Tighten the clamp (35).
correct condition.

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(c) Connect the electrical connector 7216VC-A (30).
(4) Install the door and floor pan assembly.

R (Ref. Fig. 402/TASK 25-43-42-991-001-A)
(a) Put the floor pan (11) in position.
(c) Put the front shroud panel (10) in position and install the

_______
MASK.
(d) Apply the SEALANTS (Material No. 09-018) to the floor pan and the
floor panel at the lavatory door area.

_______
(e) Apply the SPECIAL MATERIALS (Material No. 05-002) to all the
doorsill attach screws (4).
(f) Put the doorsill (5) in position and install the screws (4).
(g) TORQUE the screws (4) to between 0.37 and 0.42 m.daN (32.74 and
37.16 lbf.in).
R
R (h) Put the side pelmet (3) in position and install the washers (2)
R and the screws (1).
R (i) Put the pelmet assembly (13) in position and install the screws
(12).
(5) Install the trim panel in the aft utility area (Ref. TASK 25-23-42-
400-002).
(6) Install the toilet drain line (Ref. TASK 38-30-00-410-002).

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R **ON A/C 901-999,
R Subtask 25-43-42-420-059-C
R A. Assembly of the Lavatory E
R (1) Assemble the lavatory:

R (Ref. Fig. 410/TASK 25-43-42-991-020)
R (a) Put the lavatory subassemblies (125) and (128) in position on the
R floor pan (100).
R (b) Install the washers (102) and the screws (101) and (103).
R (c) Install the washers (122) and the screws (121) and (123).
R (d) Install the screw (124).
R (e) Install the washers (127), the screws (126) and the washers (130)
R and the the screws (129).
R (f) Apply a bead of SEALANTS (Material No. 09-016) around the floor
R panel assembly (100) inside of the lavatory assembly.
R (2) Connect the ventilation hose:

R (Ref. Fig. 403B/TASK 25-43-42-991-002-C)
R (b) Connect the ventilation hose (34) to the ventilation tube (33)
R and install and tighten the clamp (32).
R (c) Install the screws (31), the washers (30), the clamps (29) and
R the spacers (28).

R (Ref. Fig. 409/TASK 25-43-42-991-019)
R (a) Put the bracket (88) in position and install the washers (90) and
R the screws (89).
R (b) Remove the blanking caps from the electrical connectors.
R (c) Make sure that the electrical connectors are clean and in the

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R (d) Connect the electrical connector (87).
R (e) Close the sanitary cabinet door (41).
R (f) Connect the electrical connectors to the flush switch (80).
R Subtask 25-43-42-420-061-C
R B. Installation of Lavatory E
_______
R IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
R OR IN YOUR EYES :
R -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
R MINUTES.
R HEAT.
R THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
R AND SKIN IRRITANTS.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
R (1) Install the lower attachments:

R (Ref. Fig. 408/TASK 25-43-42-991-018-A)
R (a) Apply the COMMON GREASE (Material No. 04-022) to the new packings
R NAS 1611-209 (63) and the bolts (62).
R (b) Put the packings (63) in position at the lavatory lower

R attach-points.
R (c) Put the lavatory assembly in position and install the bolts (62)
R in the wall fitting (61).
R (d) TORQUE the bolts (62) to to 0.5 m.daN (44.24 lbf.in).
R (e) Apply the SPECIAL MATERIALS (Material No. 05-005D) to the bolts
R (62).

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R (2) Install the upper attachments:
R (a) Connect the tie-rod (65) to the aircraft structure and install
R the quick release pin (64).
R (b) If necessary adjust the tie-rod:

_______
R 1
_ Remove and discard the lockwire and loosen the locknuts.
R 2
_ Adjust the tie-rod until you can install the quick release pin
R (64).
R 3
_ Make sure that the rod ends are in safety.
R 4
_ Tighten the locknuts and safety them with MISCELLANEOUS
R (3) Connect the lavatory ventilation:

R (Ref. Fig. 403B/TASK 25-43-42-991-002-C)
R (b) Put the sleeve (31) and the clamp (32) in position on the tube
R assembly (33).
R (c) Tighten the clamp (32).
R (d) Put the lavatory ventilation hose (34) and the clamp (35) in
R position on the tube assembly (36).
R (e) Tighten the clamp (35).
R (4) Connect the electrical connector:
R (c) Remove the blanking caps and connect the electrical connector
R 7216VC-A (30).

R

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R (5) Install the door sill:
R (Ref. Fig. 407/TASK 25-43-42-991-017)
R (a) Apply SEALANTS (Material No. 09-036) to the area of the door sill
R as necessary.
R (b) Apply the SPECIAL MATERIALS (Material No. 05-002) to the screws
R (1).
R (c) Put the door sill (2) in position and install the screws (1).
R (d) Torque the screws to between 0.37 and 0.42 m.daN (32.74 and 37.16
R lbf.in).
R (e) Remove the unwanted sealant with a lint-free cotton cloth

R (6) Install the pelmet:

R (Ref. Fig. 407/TASK 25-43-42-991-017)
R (a) Put the pelmets (6) and (5) in position and install the washers
R (4) and the screws (3).
R **ON A/C 022-099,
R Subtask 25-43-42-420-060-A
R C. Connection of the Potable Water and Waste-Water Drain Connections.
_______
R HEALTH.
R (Ref. Fig. 401/TASK 25-43-42-991-014-A)
R (1) Connect the potable water connections:
_______
_______

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R (b) Put the potable-water tube (143) in position and connect the nut
R (144).
R (c) TORQUE all the nuts to 5.9 m.daN (43.51 lbf.ft).
R (d) Remove the temporary attachment from the bonding strap (145) and
R the potable water tube (143).
R (e) Put the bonding strap (145) in position and install and tighten
R the nut (146).(Ref. TASK 20-28-00-912-004)
R (2) Connect the waste-water drain connection:
R (b) Connect the sleeve (140) to the drain tube (142).
R NOTE : Make sure that the end of the sleeve is aligned with the
____
R painted mark on the drain tube.
R (c) Install and tighten the clamp (141).
R (3) Seal the sleeve (140):

_______
R (a) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to
R items.
R (5) Close the sanitary cabinet door.

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R **ON A/C 901-999,
R Subtask 25-43-42-420-060-C
R C. Connection of the Potable Water and Waste-Water Drain Connections
_______
R HEALTH.
R (Ref. Fig. 401A/TASK 25-43-42-991-014-C)
R (1) Connect the potable water connections:
_______
_______
R (b) Put the potable water tube (42) in position and connect the
R connections (43) and (44).
R (c) Connect the potable water tube (49).
R (d) TORQUE all the nuts to 5.9 m.daN (43.51 lbf.ft).
R (e) Put the bonding straps (45) and (48) in position and install the
R nut (47) (Ref. TASK 20-28-00-912-004).
R (2) Connect the waste-water drain connection:
R (b) Connect the sleeve (52) to the tube (50).
R NOTE : Make sure that the end of the sleeve is aligned with the
____
R painted mark on the drain tube.
R (c) Install and tighten the clamp (51).

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R (3) Seal the sleeve (52):

_______
R (a) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to
R items.
R (5) Close the sanitary cabinet door (41).
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-43-42-410-072
D. Install the Miscellaneous Lavatory Equipment

____
(3) Install the lavatory door (Ref. TASK 25-45-19-400-001).
Subtask 25-43-42-865-052
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2DW, 1LQ, 9MB, 1MT, 11WJ, 167RH, 168RH, 5HU, 6HU, 11WQ, 12WQ, 79WL.
**ON A/C 001-012, 014-099,
Subtask 25-43-42-710-050-C
F. Operational Test of the Lavatory Systems
(1) Do an operational test of these water/waste systems:

- The toilet unit (Ref. TASK 38-31-00-710-001).

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(2) Make sure that there are no leaks.

____

720-002).

- The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001)
- The lavatory call light (Ref. TASK 23-73-00-710-007).
**ON A/C 901-999,
Subtask 25-43-42-710-050
F. Operational Test of the Lavatory Systems

- The toilet unit (Ref. TASK 38-31-00-710-009).
(2) Make sure that there are no leaks.

____
(3) Do a functional of an air extraction point (Ref. TASK 21-23-00-720-

002).

- The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001)
- The lavatory smoke detection system (Ref. TASK 26-17-00-710-001)
- The lavatory call light (Ref. TASK 23-73-00-710-007).

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**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-43-42-410-071
A. Close Access
R (1) Install the toilet shroud (Ref. TASK 25-45-22-400-001).
R (2) Install the lower sidewall panel 252AX (Ref. TASK 25-23-44-400-001).
R (3) Install the upper sidewall panel 252BX (Ref. TASK 25-23-43-400-001).
R (4) Install the cove light panel 252FX (Ref. TASK 25-23-48-400-001).
R (5) Install the ceiling panel 262BC in the aft utility area (Ref. TASK
25-23-42-400-002).
R (6) Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001).
R (7) Install the door frame lining-panels 262DW, 262FW, 262HW (Ref. TASK
25-23-45-400-005).
R (8) Install the free-standing cabin-attendant seat(s) (Ref. TASK 25-22-

42-400-001).
R (9) Install the cabin attendant swivel-seat (Ref. TASK 25-22-43-400-001).
**ON A/C 901-999,
Subtask 25-43-42-410-071-A
A. Close Access
R (2) Install the lower sidewall panel 252AX (Ref. TASK 25-23-44-400-001).
R (3) Install the upper sidewall panel 252BX (Ref. TASK 25-23-43-400-001).
R (4) Install the cove light panel 252CX (Ref. TASK 25-23-48-400-001).

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R (5) Install the ceiling panel 262BC in the aft utility area (Ref. TASK
25-23-42-400-002).
R (6) Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001).
R (7) Install the door frame lining-panels 262VW, 262UW, 262TW (Ref. TASK
25-23-45-400-005).
**ON A/C 101-199, 901-999,
Subtask 25-43-42-390-051
B. Repair of the Water Seal

(Ref. Fig. 411/TASK 25-43-42-991-021)
(1) Do a visual inspection of the seal (part of the lavatory).
(2) If necessary remove the damaged seal.
(4) Install a new seal.
(a) Cut the rubber profile to the correct length and attach it with
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-066) to the cabin
floor.
(b) Make sure that the seal touches the lavatory and the lower
side-wall panel.
(c) If necessary seal gaps with SEALANTS (Material No. 09-036).
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-43-42-862-051

(Ref. TASK 24-42-00-862-001).

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Seal
R Figure 411/TASK 25-43-42-991-021

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Lavatory Floor Panel
Figure 412/TASK 25-43-42-991-006

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LAVATORY H - REMOVAL/INSTALLATION
_________________________________
R **ON A/C 101-199,
TASK 25-43-44-000-001
Removal of the Lavatory H
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power)
23-73-00-862-001 De-energize the Cabin Intercommunication Data System
(CIDS)
Power
25-43-44-991-003 Fig. 401
25-43-44-991-002 Fig. 402
25-43-44-991-004 Fig. 403

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-43-44-991-005 Fig. 404

25-43-44-991-006 Fig. 405
25-43-44-991-007 Fig. 406
3. __________
Job Set-up
Subtask 25-43-44-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-43-44-680-050
(2) Put a WARNING NOTICE in position to tell persons not to do the

servicing of the water system.
Subtask 25-43-44-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 25-43-44-862-052
D. De-energize the Cabin Intercommunication Data System (CIDS) (Ref. TASK

23-73-00-862-001).

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R Subtask 25-43-44-010-050
R E. Get Access
R (1) Remove the passenger seat adjacent to the lavatory (Ref. TASK 25-21-
R 41-000-001).
R (2) Remove the ceiling panels 251HC, 251JC (Ref. TASK 25-23-41-000-001).
R (3) Remove the cove light panel 251ZW (Ref. TASK 25-23-48-000-001).
R (4) Remove the upper sidewall panel 251YW (Ref. TASK 25-23-43-000-001).
R (5) Remove the lower sidewall panel 251XW (Ref. TASK 25-23-44-000-001).
R (6) Remove the lavatory door (Ref. TASK 25-45-19-000-001).
R (7) Remove the toilet assembly (Ref. TASK 38-31-41-000-001).
R (8) Remove the toilet drain line, installed behind the lavatory
R (Ref. TASK 38-30-00-010-002).
R (9) In the lavatory, remove the emergency oxygen container 39WR

R (Ref. TASK 35-21-41-000-001).
4. Procedure
_________
Subtask 25-43-44-020-056
A. Removal of the Upper Connections

(Ref. Fig. 401/TASK 25-43-44-991-003)
(1) Disconnect the air ventilation connections.
(a) Loosen the clamp (6) and disconnect the ventilation hose (7) from
the tube (5).
(b) Loosen the clamp (2) and disconnect the air extraction hose (3)
from the tube (4).
(2) Disconnect the electrical connections.

_______
DISCONNECTED BEFORE YOU DISCONNECT THE BONDING STRAP(S).

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Electrical and Air Ventilation Connections
Figure 401/TASK 25-43-44-991-003

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R
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(c) Remove the nut (9), the screw (11), the washers (8) and (10) and
disconnect the bonding straps (12) from the aircraft structure.
Subtask 25-43-44-020-057
B. Removal of the Potable Water and Waste-Water Lines
_______
HEALTH.
(1) Remove the potable water tubes.
_______
_______
(Ref. Fig. 402/TASK 25-43-44-991-002)
(a) Put the CONTAINER 1 L (1/4 USGAL) in position below the water
connections that you will disconnect.
(b) Remove the insulation (1) and the tie-wraps (12) if installed.
(c) Loosen the nuts (2) and remove the potable water tubes (3) and
(4).
(2) Remove the waste-water drain tube.

(Ref. Fig. 402/TASK 25-43-44-991-002)
(a) Remove the screw (7), the washer (8), the spacers (11) and the
clamp (9).
(b) Loosen the clamps (6) and remove the waste-water drain tube (10)
from the sleeves (5).

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R
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Potable Water and Waste Water Connections
Figure 402/TASK 25-43-44-991-002

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R
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Subtask 25-43-44-020-060
C. Removal of the Upper Attachments

(Ref. Fig. 403/TASK 25-43-44-991-004)
(1) Remove the screws (1) and (3) and the washers (2).
Subtask 25-43-44-020-061
D. Removal of the Lower Attachments and the Lavatory Module

(Ref. Fig. 404/TASK 25-43-44-991-005)
(1) Remove the cover (1) and the protection material (Mat. No. 15-008).
(2) Remove the bolts (2), the bushes (3) and (4) and the lavatory module.
(3) Remove the screws (5), the stoppers (6) and the fittings (7) from the
seat tracks.
Subtask 25-43-44-020-062
E. Disassembly of the Lavatory Module
(1) Disconnnect the electrical connections.

(Ref. Fig. 405/TASK 25-43-44-991-006)
(a) Open the access door.
(c) Disconnect the electricl connectors (2) from the toilet flush
switch (1).
(e) Remove and discard the cable ties (9) from the mounts (8).
(f) Remove the screws (4), the washers (5) and the bracket (6).
(g) Close the access door.

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Upper Attachments
Figure 403/TASK 25-43-44-991-004

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R
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Lower Attachments
Figure 404/TASK 25-43-44-991-005

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R
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Lavatory Disassembly - Electrical Connections
Figure 405/TASK 25-43-44-991-006

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R
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(2) Disassemle the lavatory structure.
(Ref. Fig. 406/TASK 25-43-44-991-007)
(a) Remove the old sealant from the floor panel and the floor-panel
(b) Remove the screws (12) and (14) and the washers (13).
(c) Remove the screws (4), (6), (8) and (9) and the washers (3), (5)
and (10).
(d) Move the wall assemblies (1) and (2) and the floor panel (15)
apart.
(e) Remove the sub-assemblies from the aircraft.

R

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TASK 25-43-44-400-001
Installation of the Lavatory H
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 WARNING NOTICE
R (0.00 to 9.00 lbf.ft)
(8.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific cable ties

No specific tie-wraps
R Material No. 04-001 F AIR-4205
R WHEEL BEARING MINERAL GREASE (Ref. 20-31-00)
R SYNTHE.HYDROCARBON GREASE HIGH PRESSURE
R (Ref. 20-31-00)
X (Ref. 20-31-00)
R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
R CORROSION INHIBITING FILLET CONSISTENCY
R (Ref. 20-31-00)
R Material No. 15-008 AIB TN 10138 TYPE II GRADE 2
R CORROSION PREVENTIVE TEMPORARY PROTECTIVE COMPOUND
R (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 12-24-38-680-001 Draining of the Potable Water System (with Electrical
R Power)
12-33-21-618-001 Pre-conditioning through the LP Ground Connection
23-73-00-861-001 Energize the Cabin Intercommunication Data System
(CIDS)
R 23-73-00-862-001 De-energize the Cabin Intercommunication Data System
R (CIDS)
R Power
the External Power
R 25-21-41-000-001 Removal of the Passenger Seats
R 25-21-41-400-001 Installation of the Passenger Seats
R 25-23-41-000-001 Removal of the Ceiling Panels
R 25-23-41-400-001 Installation of the Ceiling Panels
R 25-23-44-000-001 Removal of the Lower Sidewall-Panels (Dado Panels)
R 25-23-44-400-001 Installation of the Lower Sidewall-Panels (Dado
R Panels)
R 25-23-48-000-001 Removal of the Cove Light Panels
R 25-23-48-400-001 Installation of the Cove Light Panels
R 25-45-19-000-001 Removal of the Lavatory Door
System

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 35-21-41-000-001 Removal of the Emergency Oxygen Containers
R 38-30-00-010-002 Removal of the Toilet Drain Lines
R 38-30-00-410-002 Installation of the Toilet Drain Lines
R 38-31-41-000-001 Removal of a Toilet Assembly
51-75-13-916-001 Repair to a layer of Moisture-Removing Oil
R ESPM 20-33-44
25-43-44-991-003 Fig. 401
25-43-44-991-002 Fig. 402
25-43-44-991-004 Fig. 403
R 25-43-44-991-005 Fig. 404
R 25-43-44-991-006 Fig. 405
R 25-43-44-991-007 Fig. 406
3. __________
Job Set-up
R Subtask 25-43-44-860-050
R 42-00-861-001).
R (2) Make sure that the seatrow forward of the lavatory is removed
R (Ref. TASK 25-21-41-000-001).
R (3) Make sure that the potable water system is drained (Ref. TASK 12-24-
R 38-680-001).
R to do the servicing of the water system.

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R (5) Make sure that the ceiling panels 251HC, 251JC and (Ref. TASK 25-23-
R 41-000-001) are removed.
R (6) Make sure that the cove light panel 251ZW and (Ref. TASK 25-23-48-
R 000-001) are removed.
R (7) Make sure that the upper sidewall panel 251YW and (Ref. TASK 25-23-
R 43-000-001) are removed.
R (8) Make sure that the lower sidewall panel is removed 251XW, (Ref. TASK
R 25-23-44-000-001).
R (9) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-
R 001).
R (10) Make sure that the toilet assembly is removed(Ref. TASK 38-31-41-000-
R 001).
R (11) Make sure that the toilet drain line is removed(Ref. TASK 38-30-00-
R 010-002).
R (12) Make sure that the emergency oxygen container 39WR is removed
R (Ref. TASK 35-21-41-000-001).
R (13) Make sure that the Cabin Intercommunication Data System (CIDS) is
R de-energized (Ref. TASK 23-73-00-862-001).
Subtask 25-43-44-865-051
R B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Subtask 25-43-44-210-050
R C. Preparation for Installation
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(1) Remove the old sealant from the floor panel and the floor-panel
(a) If the sealant is not easy to remove, use the CLEANING AGENTS
(2) Clean the seat tracks in the area of the lavatory with the CLEANING
AGENTS (Material No. 11-003) and a lint-free cotton cloth
(6) If necessary install new placards.

- (Ref. AMM 11-32-25 P.Block 001).
- (Ref. TASK 11-00-00-400-007).

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(7) Apply the SPECIAL MATERIALS (Material No. 05-027B) to the seat tracks
below the lavatory installation for a distance of 750 mm (30.0 in.)
at each side of the lavatory installation (Ref. TASK 51-75-13-916-
001).
4. Procedure
_________
R Subtask 25-43-44-420-054
R A. Assembly of the Lavatory H
_______
R IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
R OR IN YOUR EYES :
R -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
R MINUTES.
R HEAT.
R THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
R AND SKIN IRRITANTS.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
R (1) Connect the lavatory subassemblies:

R (Ref. Fig. 406/TASK 25-43-44-991-007)
R (a) Put the lavatory subassemblies in the center of the aircraft

R aisle.
R (b) Put the wall assemblies (1) and (2) in position on the floor
R panel (15).
R (c) Install the washers (5) and the screws (6), the washers (3) and
R the screws (4).
R (d) Install the screws (7) and (8).
R (e) Install the washers (13) and the screws (12) and (14).
R (f) Apply a bed of SEALANTS (Material No. 09-016) around the the
R joints of the floor panel (15) from the inside of the lavatory.

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R (Ref. Fig. 405/TASK 25-43-44-991-006)
R (a) Open the door of the sanitary cabinet.
R (b) Put the electrical harness (7) and the bracket (6) in position
R and install the washers (5) and the screws (4).
R (c) Remove the blanking caps from the electrical connectors.
R (d) Make sure that the electrical connectors are clean and in the
R (e) Connect the electrical connector (3).
R (f) Connect the electrical connectors (2) and install the flush
R switch (1).
R (g) Attach the electrical harness (7) on the mounts (8) with cable
R ties (9) (Ref. ESPM 20-33-44).
R (h) Make sure that the work area is clean and clear of tool(s) and
R other items.
R (i) Close the door of the sanitary cabinet.

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R Subtask 25-43-44-420-055
R B. Installation of Lavatory H
R (1) Install the toilet drain line behind the lavatory (Ref. TASK 38-30-
R 00-410-002).
R (2) Install the lower attachments.

R (Ref. Fig. 404/TASK 25-43-44-991-005)
_______
R AND 15 MINUTES.
R HEAT.

_______
R (a) Apply COMMON GREASE (Material No. 04-001) to the fittings (7),
R the stoppers (6), the pin (8), the screws (5), the bolts (2) and
R the bushes (3) and (4).
R (b) Apply COMMON GREASE (Material No. 04-022) to the seat tracks in
R the area of the lavatory.
R (c) Put the fittings (7) in position in the seat tracks and install
R the stoppers (6) and the screws (5).
R (d) Carefully lift the lavatory assembly in position on the pin (8)
R and the fittings (7).
R (e) Install the bushes (3) and (4) and the bolts (2).
R (f) TORQUE the bolts (2) to 0.5 m.daN (44.24 lbf.in).
R (g) Apply STORAGE PRESERVATION (Material No. 15-008) to the head of

R the bolts (1) and install the covers (4).

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Subtask 25-43-44-420-058
R C. Installation of the Upper Attachments

(Ref. Fig. 403/TASK 25-43-44-991-004)
(1) Install the washers (2) and the screws (1) and (3).
Subtask 25-43-44-420-059
R D. Installation of the Potable Water and Waste-Water Lines
_______
HEALTH.
(1) Install the potable water tubes.
_______
_______
(Ref. Fig. 402/TASK 25-43-44-991-002)
(b) Make sure that the parts retained from the removed component are
(c) Put the potable water tubes (3) and (4) in position and connect
the nuts (2).
(d) TORQUE the nuts (2) to 5.9 m.daN (43.51 lbf.ft).
(e) Install the insulation (1) and the new tie-wraps (12) as
necessary.
(2) Install the waste-water drain tube.

(Ref. Fig. 402/TASK 25-43-44-991-002)

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(c) Put the waste-water drain tube (10) in position and connect the
sleeves (5).
(d) Put the clamp (9) in position and install the screw (7), the
washer (8) and the spacers (11).
Subtask 25-43-44-420-060
R E. Installation of the Upper Connections

(Ref. Fig. 401/TASK 25-43-44-991-003)
(1) Connect the air ventilation connections.
(c) Connect the ventilation hose (7) to the tube (5) and install and
(d) Connect the air extraction hose (3) to the tube (4) and install
(2) Connect the electrical connections.

_______
(a) Connect the bonding straps (12) to the aircraft structure and
install the screw (11), the washers (8) and (10) and the nut (9)
(Ref. TASK 20-28-00-912-004).
correct condition.
(d) Connect the electrical connector 7208VC-A (1).

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Subtask 25-43-44-410-066
F. Install the Miscellaneous Lavatory Equipment

____
(3) Install the lavatory door (Ref. TASK 25-45-19-400-001).
Subtask 25-43-44-865-052
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 1LQ, 1MA, 2MB, 1MT, 11WJ, 79WL, 5HU, 6HU.
Subtask 25-43-44-710-050
H. Do an Operational Test of the Lavatory Systems
(1) Energize the Cabin Intercommunication Data System (Ref. TASK 23-73-
00-861-001).

(3) Operate the lavatory ventilation system (Ref. TASK 12-33-21-618-001).
(a) Do a functional test of an air extraction point (Ref. TASK 21-23-

00-720-002).
(b) Examine the ventilation and air extraction hoses for leaks.

____

- The lavatory lighting (Ref. TASK 33-24-00-710-001),
- The lavatory emergency lighting (Ref. TASK 33-51-00-710-007),
- The lavatory lighted signs (Ref. TASK 33-26-00-710-001),
- The lavatory water heater (Ref. TASK 38-12-00-710-004),
- The lavatory smoke detection (Ref. TASK 26-17-00-710-001),
- The lavatory call light (Ref. TASK 23-73-00-710-007),
- The passenger address system (Ref. TASK 23-73-00-710-005),

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5. Close-up
________
R Subtask 25-43-44-410-053
R A. Close Access
R (2) Install the ceiling panels 251HC, 251JC (Ref. TASK 25-23-41-400-001).
R (3) Install the lower sidewall panel 251XW (Ref. TASK 25-23-44-400-001)
R (4) Install the upper sidewall panel 251YW (Ref. TASK 25-23-43-400-001).
R (5) Install the cove light panel 251ZW (Ref. TASK 25-23-48-400-001).
R (6) Install the seatrow forward of the lavatory (Ref. TASK 25-21-41-400-
R 001).
R items.
Subtask 25-43-44-862-050

(Ref. TASK 24-42-00-862-001).

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R **ON A/C ALL
R TASK 25-43-44-000-003
R Removal of the Lavatory H (Design Lav. M)
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific circuit breaker(s) safety clip(s)
R 3. __________
Job Set-up
R Subtask 25-43-44-865-070
R A. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,

R **ON A/C 020-099,
R 2000VU WATER SYS 1MA D04
R **ON A/C 101-199,
R 2000VU POT WIP-HEATER-CTL 2DW A01

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R 2001VU LAV AFT-HOT WATER- 2MB C02
R **ON A/C 101-199, 901-999,
R 2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
R **ON A/C 101-199,
R 2001VU VACU TOIL SYS-VACU-SYS 35MG A06

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 2001VU VACU TOIL SYS-LAV PWR-L 45MG A02
R 2001VU WATER SYS-QUANT IND 1MA B06
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
R 2001VU LAV AFT-HOT WATER-D/L 2MB B02
R **ON A/C 901-999,
R 2001VU VACU TOIL SYS-VACUUM-SYS 35MG A06

R 2001VU WATER SYS-QUANT-IND 1MA B06
R 2001VU LAV AFT-HOT WATER-D 2MB B02
R **ON A/C ALL
R 4. Procedure
_________

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Page 428
May 01/08

IAC
R TASK 25-43-44-400-003
R Installation of the Lavatory H (Design Lav. M)
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R Not Applicable
R 3. __________
Job Set-up
R Subtask 25-43-44-865-071
R A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,

R **ON A/C 020-099,
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,

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Page 429
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,


EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
R **ON A/C 901-999,

R **ON A/C ALL
R 4. Procedure
_________
R Subtask 25-43-44-865-072
R A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,

R **ON A/C 020-099,

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Page 431
May 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R **ON A/C 101-199, 901-999,

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,

R **ON A/C 101-199, 901-999,
R **ON A/C 101-199,
R **ON A/C 901-999,

R **ON A/C ALL
R 5. Close-up
________

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Page 433
May 01/08

IAC
Pelmet and Floor Pan Assembly
Figure 407/TASK 25-43-44-991-001

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May 01/08

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RAZOR SUPPLY - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
An electrical razor socket is installed in each lavatory.
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)

-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2MT STATIC INVERTER 263 831 25-44-41
3MT1 SOCKET-RAZOR LAV A 2036VU 221 831
3MT2 SOCKET-RAZOR LAV D 2036VU 261 831
3MT4 SOCKET-RAZOR LAV E 2036VU 262 831
R **ON A/C 101-199, 901-999,
(Ref. Fig. 001A)

-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
10MT MINI INVERTER ---- 200 ---- 25-44-41
**ON A/C ALL
3. __________________
System Description
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)

The razor supply system has:
- a circuit breaker,
- a static inverter,
- a razor socket in each lavatory (US/European type).
The circuit breaker (1MT) is installed on the panel 2001 VU and protects the
system.
The static inverter (2MT) is installed near the panel 2001 VU in the AFT
cabin overhead-compartment in Zone 263.

EFF :

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Page 1
Feb 01/07

IAC
Razor Supply System - Component Location.
Figure 001

R

EFF :

001-012, 014-099, 25-44-00

Page 2
May 01/06

IAC
Razor Supply - Component Location
Figure 001A

R

EFF :

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Page 3
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IAC
The razor sockets (3MT) are installed in the service cabinets of each
lavatory.
**ON A/C 101-199, 901-999,
(Ref. Fig. 001A)

R The mini inverter 10MT and a razor power outlet-socket (115V/60HZ) are
installed in the service cabinet of each lavatory.
**ON A/C ALL
4. ____________
Power Supply
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)
**ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
**ON A/C ALL
The service bus 212XP supplies 115V AC/400Hz through the circuit breakers
(1MT) to a contact in the razor outlet sockets. When a plug is put into a
socket, the contact closes and the power is supplied to the static inverter
(2MT). The static inverter (2MT) supplies 110V/60Hz to the razor
power-outlet socket.
R 5. _____________________
R **ON A/C 001-012, 014-099,
R A. Static Inverter
R (Ref. Fig. 003)
R **ON A/C 101-199, 901-999,
R A. Mini Inverter
R (Ref. Fig. 003A)

EFF :

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Page 4
Nov 01/07

IAC
Electrical - Schematic
Figure 002

EFF :

001-012, 014-099, 25-44-00

Page 5
May 01/06

IAC
Power Supply - Schematic
Figure 002A

R

EFF :

101-199, 901-999, 25-44-00

Page 6
Feb 01/07

IAC
R Static Inverter
R Figure 003

EFF :

001-012, 014-099, 25-44-00

Page 7
Nov 01/07

IAC
R Mini Inverter
R Figure 003A

EFF :

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Page 8
Nov 01/07

IAC
RAZOR SUPPLY - ADJUSTMENT/TEST
______________________________
TASK 25-44-00-710-001
Operational Test of the Razor Supply System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 MULTIMETER - STANDARD
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-44-00-861-050

(Ref. TASK 24-42-00-861-001).

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Page 501
May 01/06
R
IAC
Subtask 25-44-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C ALL
4. Procedure
_________
Subtask 25-44-00-710-050
A. Operational Test of the Razor Supply System
(1) Do the test of the razor supply system:
NOTE : The test is the same for all lavatories

____
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
In the related lavatory: At the razor outlet:

- connect a MULTIMETER - STANDARD to - the multimeter shows 110+15-5 VAC,
the razor outlet. 60Hz
(2) Disconnect the multimeter from the razor outlet.

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5. Close-up
________
Subtask 25-44-00-862-050

(Ref. TASK 24-42-00-862-001)

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STATIC INVERTER - REMOVAL/INSTALLATION
______________________________________
TASK 25-44-41-000-001
Removal af the Static Inverter - Razor Supply
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-44-41-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-44-41-991-001-A Fig. 401A

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Page 401
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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-44-41-861-050

(Ref. TASK 24-42-00-861-001).
**ON A/C 001-012, 014-099,
Subtask 25-44-41-010-050
B. Get Access
(1) Remove the ceiling panel 261CC (Ref. TASK 25-23-42-000-002).
**ON A/C ALL
Subtask 25-44-41-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,

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Page 402
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IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-44-41-020-050
A. Removal of the Static Inverter 2MT

(Ref. Fig. 401/TASK 25-44-41-991-001)
(1) Disconnect the electrical connector (4)
(3) Remove the screws (2), the washers (1) and the static inverter (3).
R **ON A/C 101-199, 901-999,
Subtask 25-44-41-020-050-A
A. Removal of the Mini Inverter 10MT

(Ref. Fig. 401A/TASK 25-44-41-991-001-A)
(1) Remove the screws (2) and the washers (3) and carefully lower the
housing (1).
(2) Unlock the spring latches (4) and disconnect the electrical connector
(5)
(4) Remove the screws (6), the washers (7) and the mini inverter (8).

EFF :

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Page 403
Feb 01/07

IAC
Static Inverter - Razor Supply
Figure 401/TASK 25-44-41-991-001

R

EFF :

001-012, 014-099, 25-44-41

Page 404
May 01/06

IAC
Mini Inverter - Razor Supply
Figure 401A/TASK 25-44-41-991-001-A

R

EFF :

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Page 405
Feb 01/07

IAC
R **ON A/C ALL
TASK 25-44-41-400-001
Installation af the Static Inverter - Razor Supply
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-44-00-710-001 Operational Test of the Razor Supply System
R **ON A/C 001-012, 014-099,
25-44-41-991-001 Fig. 401

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IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-44-41-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-44-41-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the ceiling panel 261CC is removed (Ref. TASK 25-23-
42-000-002).
R **ON A/C 101-199, 901-999,
Subtask 25-44-41-860-050-A

(Ref. TASK 24-42-00-861-001).

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Page 407
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**ON A/C ALL
Subtask 25-44-41-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R **ON A/C 101-199, 901-999,
**ON A/C 001-012, 014-099,
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-44-41-420-050
A. Installation of the Static Inverter 2MT

(Ref. Fig. 401/TASK 25-44-41-991-001)
(1) Put the static inverter (3) in position and install the washers (1)
and the screws (2) (Ref. TASK 20-28-00-912-004).
(2) TORQUE the screws (2) to between 0.37 and 0.48 m.daN (32.74 and 42.47
lbf.in).

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condition.
(5) Connect the electrical connector (4)
**ON A/C 101-199, 901-999,
Subtask 25-44-41-420-050-A
A. Installation of the Mini Inverter 10MT

(Ref. Fig. 401A/TASK 25-44-41-991-001-A)
(1) Put the mini inverter (8) in position and install the washers (7) and
the screws (6) (Ref. TASK 20-28-00-912-004).
(2) TORQUE the screws (2) to between 0.37 and 0.48 m.daN (32.74 and 42.47
lbf.in).
CAUTION : CAREFULLY PUT THE COUPLER DOWN ON ITS BOTTOM PLATE ONLY. IF
_______
YOU PUT THE COUPLER DOWN ON ITS END, YOU CAN CAUSE INTERNAL
DAMAGE.
correct condition.
(c) Connect the electrical connector (5) and close the spring latches
(4).
(4) Install the housing.
other items.
(b) Put the housing (1) in position and install the washers (3) and
the screws (2).

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R
IAC
**ON A/C ALL
Subtask 25-44-41-865-054
breaker(s):
R 1LQ, 1MT
R
Subtask 25-44-41-710-050
R C. Test of the Razor Supply System
(1) Do the test of the razor supply system (Ref. TASK 25-44-00-710-001)
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-44-41-410-050
A. Close Access
(1) Install the ceiling panel 261CC (Ref. TASK 25-23-42-400-002)
**ON A/C ALL
Subtask 25-44-41-862-050

(Ref. TASK 24-42-00-862-001)

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LAVATORY EQUIPMENT - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The lavatory equipment is installed for the comfort of the passengers and
the crew.
2. Component
__________________
Location
(Ref. Fig. 001)
3. __________________
System Description
A. Lavatory Interior Equipment

The lavatory has as standard:
R - A toilet shroud
R - A mirror
R - A washbasin cabinet
R - A liquid soap dispenser.
R - An auxiliary light
R - A light unit
R - A handgrip
R - A coat hook
R - Two ashtrays
R
R - A service cabinet.
and as an option:
R - A baby nursing table
R - A toilet seat cover dispenser
R - Stretcher access
R - A water cup dispenser
R - A perfume holder.
R
4. Power
____________
Supply
The only electrical system which is specially installed in the lavatories is
the razor supply system (Ref. 25-44-00).
5. _________
Interface
The lavatory equipment has interfaces with:
- the cabin air distribution and recirculation system (Ref. 21-21-00),
- the passenger address and entertainment system (Ref. 23-30-00),
- the Cabin Intercommunication Data System (CIDS) (Ref. 23-73-00),
- the electrical power system (Ref. 24-00-00),
- the lavatory smoke-detection system (Ref. 26-17-00),
- the lavatory fire-extinguishing system (Ref. 26-25-00),
- the lavatory lighting system (Ref. 33-24-00),
- the lavatory lighted signs system (Ref. 33-26-00),

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R Lavatory Equipment - Component Location
Figure 001

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- the passenger oxygen system (Ref. 35-20-00),
- the potable water system (Ref. 38-10-00),
- the waste disposal system (Ref. 38-30-00).
6. _____________________
A. Toilet Unit Shroud

A decorative shroud is installed over the toilet unit (Ref. 38-31-41) and
includes the toilet seat and the seat cover.
B. Mirror
The mirror is attached above the washbasin.
C. Washbasin Cabinet
The washbasin Cabinet has:
- two toilet paper roll holders,
- a hot/cold water faucet (Ref. 38-12-41),
- a waste chute with a spring loaded flap.
The washbasin cabinet has a door that gives access to:
- the washbasin drain lines (Ref. 38-31-00),
- the potable water faucet supply lines (Ref. 38-12-00),
- the potable water heater (Ref. 38-12-16),
- the waste container,
- the waste container fire extinguisher (Ref. 26-25-00).
The waste container is connected to the waste chute.
D. Auxiliary Light Unit.

The auxiliary light unit (Ref. 33-51-14) is installed in each lavatory.
The light is on all the time the aircraft is supplied with electrical
power (Ref. 33-51-00).
E. Light Unit.
The light unit/units (Ref. 33-24-00) are installed in each lavatory. They
are controlled by the lavatory door-lock microswitch (Ref. 33-24-00).
F. Handgrip
handgrip/s are installed in each lavatory to give the lavatory user help,
if necessary.
G. Coat Hook
The coat hook is installed on the inside of each lavatory door. When it
is not in use the coat hook folds up.
H. Ashtrays
The ashtrays are installed internally and externally on each lavatory.

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R
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J. Service Cabinet
The service cabinet has:
R - an individual air outlet (Ref. 21-23-00),
R - a loudspeaker (passenger address system) (Ref. 23-73-51),
- a dispenser for towels, sickbags, etc,
R - a razor socket (Ref. 25-44-00),
R - a lighted sign RETURN TO SEAT and/or NO SMOKING (Ref. 23-73-62),
R - a call button (Ref. 23-73-00).
K. Liquid Soap Dispenser

A liquid soap dispenser is installed next to the washbasin in each
lavatory.
L. Baby Nursing Table

A baby nursing table is installed in each lavatory. The nursing table is
attached to a lavatory wallpanel above the toilet unit shroud. For use,
unlock and fold down the nursing table on to its support, which is
attached to a lavatory wallpanel.
R M. Lavatory Doors
R (1) Single Blade Door

R (Ref. Fig. 002)
R A single blade door that opens outwards is installed on the lavatory
R unit. The lavatory door is made from a sandwich panel. Extrusions are
R bonded and/or attached with screws to the door panel.
R Lavatories located near an exit will have the lavatory door installed
R so it will not hinder evacuation of the passengers.
R To let the door open without obstruction, a minimum of 21 in. (0.53
R m) is required.
R Installed in the door are:
R - a lock with a vacant/occupied indicator. The lock operates a
R microswitch,
R - a latch,
R - an ashtray,
R - a coat hook,
R - air inlet grills,
R - a kick strip.
R (2) Bi-folding Door

R (Ref. Fig. 003)
R A bi-folding door that opens inwards and closes automatically can be
R installed on specific lavatories, as an option.
R The lavatory doors are made from sandwich panels. Extrusions are
R bonded and/or attached with screws to the door panel.
R Installed in the door are:

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R Single Blade Door
Figure 002

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Page 5
May 01/07

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R Bi-folding Door
Figure 003

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Page 6
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- a lock with a vacant/occupied indicator. The lock operates a
microswitch,
- a handle,
- an ashtray,
- a coat hook,
- air inlet grills,
- kick strips.
7. ________________________________
**ON A/C 001-012, 014-099,
A. Lavatory Doors - Emergency Opening (from the outside of the lavatory)

Single-blade door
(Ref. Fig. 004)
- lift up the spring loaded cover,
- slide the knob to the side until the VACANT indicator is shown,
- operate the door latch and pull the door open.
Bi-folding doors (if installed)
(Ref. Fig. 005)
- slide the knob to the side until the VACANT indicator is showm,
- push the door open and disengage the latches,
- fold the door to the fully open position
R **ON A/C 101-199, 901-999,
A. Lavatory Doors - Emergency Opening (from the outside of the lavatory)

Single-blade door
(Ref. Fig. 004A)
- slide the knob to the side until the VACANT indicator is shown,
- turn the lock pin a quarter turn left or right to release the folding
catch,
- pull the door open.
Bi-folding doors (if installed)
(Ref. Fig. 005)
- slide the knob to the side until the VACANT indicator is showm,
- push the door open and disengage the latches,
- fold the door to the fully open position

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Lavatory Single Blade Door - Emergency Opening from the Outside
Figure 004

R

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Page 8
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Lavatory Single Blade Door - Emergency Opening from the Outside
Figure 004A

R

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Page 9
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Lavatory Bi-folding Door - Emergency Opening from the outside
Figure 005

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CABINET - SERVICE - REMOVAL/INSTALLATION
________________________________________
TASK 25-45-12-000-001
Removal of the Service Cabinet
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

23-73-11-000-001 Removal of the Area Call Panel (340RH)
23-73-51-000-001 Removal of the Loudspeaker
23-73-62-000-001 Removal of the Return to Seat sign
Power
**ON A/C 001-012, 014-099,
25-45-12-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-12-991-002 Fig. 402

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R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-12-861-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the aircraft electrical circuits are de-energized
(Ref. TASK 24-41-00-862-002).
4. Procedure
_________
R **ON A/C 001-012, 014-099,
Subtask 25-45-12-020-050
A. Removal of the Service Cabinet

(Ref. Fig. 401/TASK 25-45-12-991-001)
(1) Open the service cabinet door (10) and remove the dispenser (14).
(2) If installed, remove the screws (6), the washers (7), the nut (9) and
the lanyard (8).
(3) Remove the screws (4) and the washers (5) from the upper part (1) of
the service cabinet.
(4) Remove the upper part (1) of the service cabinet and remove these
items:
- the loudspeaker (2) (Ref. TASK 23-73-51-000-001),
- the individual air outlet (3) (Ref. TASK 21-24-19-000-001).
(5) Remove the screws (11), the washers (12), the hinge (13) and the
service cabinet door (10).
(7) Disconnect the call button (16) (Ref. TASK 23-73-11-000-001).
(8) Disconnect the return to seat sign (17) (Ref. TASK 23-73-62-000-001).

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Service Cabinet
Figure 401/TASK 25-45-12-991-001

R

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Page 403
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(9) Disconnect the electrical connector (21) from the razor socket (18).
(11) Remove the lower part (15) of the service cabinet.
R **ON A/C 101-199, 901-999,
Subtask 25-45-12-020-050-A
A. Removal of the Service Cabinet

(Ref. Fig. 402/TASK 25-45-12-991-002)
(1) Open the service cabinet door (10) and remove the dispenser (14).
(2) Remove the screws (6), the washers (7) and the nuts (9) from the
upper and lower door stops (8).
(3) Remove the screws (4) and the washers (5) from the upper part (1) of
the service cabinet.
(4) Remove the upper part (1) of the service cabinet and remove these
items:
- the loudspeaker (2) (Ref. TASK 23-73-51-000-001),
- the individual air outlet (3) (Ref. TASK 21-24-19-000-001).
(5) Remove the screws (11), the washers (12), the hinge (13) and the
service cabinet door (10).
(6) Remove the screws (19), the washers (20) and the screws (21).
(7) Disconnect the call button (16) (Ref. TASK 23-73-11-000-001).
(8) Disconnect the return to seat sign (17) (Ref. TASK 23-73-62-000-001).
(9) Disconnect the electrical connector (22) from the razor socket (18).
(11) Remove the lower part (15) of the service cabinet.

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Service Cabinet
Figure 402/TASK 25-45-12-991-002

R

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Page 405
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R **ON A/C ALL
TASK 25-45-12-400-001
Installation of the Service Cabinet
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific spring balance

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 23-73-11-400-001 Installation of the Area Call Panel (340RH)
23-73-51-400-002 Installation of the Loudspeaker
R 23-73-62-000-001 Removal of the Return to Seat sign
R 23-73-62-400-001 Installation of the Return to Seat sign
Power
the External Power
R **ON A/C 001-012, 014-099,
25-45-12-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-45-12-991-002 Fig. 402
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-12-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the aircaft electrical circuits are de-energized
(Ref. TASK 24-41-00-862-002).
4. Procedure
_________
Subtask 25-45-12-210-050
**ON A/C 001-012, 014-099,
Subtask 25-45-12-420-050
B. Installation of the Service Cabinet

(Ref. Fig. 401/TASK 25-45-12-991-001)
(1) Connect the call button (16) to the lower part (15) of the service
cabinet (Ref. TASK 23-73-11-400-001).

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(2) Connect the return to seat sign (17) to the lower part (15) of the
service cabinet (Ref. TASK 23-73-62-000-001).
condition.
(5) Connect the electrical connector (21) to the razor socket (18).
(6) Put the lower part (15) of the service cabinet in position on the
lavatory wall and install the screws (19) and the washers (20).
(7) Put the hinge (13) together with the service cabinet door (10) on the
(8) Install the individual air outlet (3) to the upper part (1) of the
(9) Install the loudspeaker (2) to the upper part (1) of the service
cabinet (Ref. TASK 23-73-51-400-002).
(10) Put the upper part (1) of the service cabinet in position on the
(11) If removed, position the lanyard (8) on the service cabinet door (10)
and the lavatory wall and install the screws (6), the washers (7) and
the nut (9).
(12) Put the dispenser (14) into the service cabinet.
(13) Put the spring balance in position on the cabinet door (10).
(14) Close the service cabinet door (10).
(15) Pull the spring balance to open the cabinet door (10). The force
necessary to open the door must not be more than to 2.5 m.daN (18.43
lbf.ft).
(16) If necessary, adjust the screws (23) until you get the correct force
to open the cabinet door (10).
(17) Close the cabinet door (10).

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Page 408
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R **ON A/C 101-199, 901-999,
Subtask 25-45-12-420-050-A
B. Installation of the Service Cabinet

(Ref. Fig. 402/TASK 25-45-12-991-002)
(1) Connect the call button (16) to the lower part (15) of the service
cabinet (Ref. TASK 23-73-11-400-001).
(2) Connect the return to seat sign (17) to the lower part (15) of the
condition.
(5) Connect the electrical connector (22) to the razor socket (18).
(6) Put the lower part (15) of the service cabinet in position on the
lavatory wall and install the screws (19), the washers (20) and the
screws (21).
(7) Put the hinge (13) together with the service cabinet door (10) on the
(8) Put the upper and lower door stops (8) in position on the cabinet
door (10) and install the screws (6), the washers (7) and the nuts
(9).
(9) Install the individual air outlet (3) to the upper part (1) of the
(10) Install the loudspeaker (2) to the upper part (1) of the service
cabinet (Ref. TASK 23-73-51-400-002).
(11) Put the upper part (1) of the service cabinet in position on the
(12) Put the dispenser (14) into the service cabinet.
(13) Put the spring balance in position on the cabinet door (10).
(14) Close the service cabinet door (10).

R

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Page 409
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R (15) Pull the spring balance to open the cabinet door (10). The force
R necessary to open the door must not be more than to 2.5 m.daN (18.43
R lbf.ft).
R (16) If necessary, adjust the screws (23) until you get the correct force
R to open the cabinet door (10).
R (17) Close the cabinet door (10).
R **ON A/C ALL
Subtask 25-45-12-710-050
C. Operational Test
(1) Do the operational test of the razor socket.
NOTE : Use a multimeter to do this test.

____
(a) Measure the voltage between the + and N connections on the razor
socket.
(b) The output voltage must be 110 V AC.
(c) Remove the multimeter.
5. Close-up
________
Subtask 25-45-12-862-050

(Ref. TASK 24-42-00-862-001).

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MIRROR - REMOVAL/INSTALLATION
_____________________________
TASK 25-45-13-000-001
Removal of the Lavatory Mirror
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-13-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-13-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-13-020-050
A. Removal of the Lavatory Mirror

(Ref. Fig. 401/TASK 25-45-13-991-001)
(1) Remove the screws (5) and if necessary the angle (4) from the
lavatory wall.
(2) Lift the lavatory mirror (1) and remove it from the screws (2).
(3) Remove the screws (6) and the mirror attachment brackets (7) from the
lavatory mirror (1).

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Lavatory Mirror
Figure 401/TASK 25-45-13-991-001

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TASK 25-45-13-400-001
Installation of the Lavatory Mirror
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-13-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-13-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-13-210-050

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Subtask 25-45-13-420-050
B. Installation of the Lavatory Mirror

(Ref. Fig. 401/TASK 25-45-13-991-001)
(1) Position the mirror attachment brackets (7) on the Lavatory mirror
(1) and install the screws (6).
(2) Install the lavatory mirror (1) with the attachment brackets (7) on
the screws (2) and the foam plates (3).
(3) Install the screw (5) and if necessary the angle (4).
5. Close-up
________
Subtask 25-45-13-862-050

(Ref. TASK 24-42-00-862-001).

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DISPENSER - SOAP - REMOVAL/INSTALLATION
_______________________________________
TASK 25-45-14-000-001
Removal of the Soap Dispenser
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-45-14-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-14-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-14-861-050

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-45-14-020-050
A. Removal of the Soap Dispenser

(Ref. Fig. 401/TASK 25-45-14-991-001)
(1) Open the access door (1).
(2) Remove the soap container (9) from the shank (3).
(3) Remove the lock-nut (8) the rubber washer (7) and the lock-nut (6).
(4) Remove the spout (2), together with the shank (3), the washer (4) and
the rubber washer (5) from the wash basin assembly (10).
R **ON A/C 101-199, 901-999,
Subtask 25-45-14-020-050-A
A. Removal of the Soap Dispenser

(Ref. Fig. 401A/TASK 25-45-14-991-001-A)
(1) Turn the pump assembly (1) with your fingers counter-clockwise and
remove it from the soap outlet (2).
(3) Remove the knurled nut (5) and the soap bottle (6).
(4) Remove the nut (4), the soap outlet (2) and the seal (3) from the
wash basin assembly.

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Liquid Soap Dispenser
Figure 401/TASK 25-45-14-991-001

R

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Liquid Soap Dispenser
Figure 401A/TASK 25-45-14-991-001-A

R

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R **ON A/C ALL
TASK 25-45-14-400-001
Installation of the Soap Dispenser
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific 1 FUNNEL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific liquid soap

No specific liquid soap PN 83-182 - Supplier CWF Chemie
Frankfurt GmbH.
R No specific weak liquid soap

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-45-14-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-14-991-001-A Fig. 401A
**ON A/C 001-012, 014-099,
25-45-14-991-002 Fig. 402
R **ON A/C 101-199, 901-999,
25-45-14-991-002-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-14-860-050

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
Subtask 25-45-14-210-050
R **ON A/C 001-012, 014-099,
Subtask 25-45-14-420-050
B. Installation of the Soap Dispenser

(Ref. Fig. 401/TASK 25-45-14-991-001)
(1) Install the spout (2) together with the shank (3), the washer (4) and
the rubber washer (5) on the wash basin assembly (10).
(2) Install the lock-washer (6), the rubber washer (7) and the lock-nut
(8).
(3) Install the soap container (9).
(4) Close the access door (1).
Subtask 25-45-14-613-050
C. Fill the Soap Dispenser
CAUTION : DO NOT USE INDUSTRIAL HAND CLEANERS, NATURAL SOAPS AND CLEANING
_______
AGENTS THAT CONTAIN ABRASIVES, SOLVENTS OR A LARGE PROPORTION
OF DISINFECTANT.
THESE MATERIALS CAN CAUSE THE PUMP MECHANISM TO WEAR MORE
QUICKLY.
(Ref. Fig. 402/TASK 25-45-14-991-002)
(1) Turn the cover (2) counterclockwise to release it from the shank (3)
(refer to Step 1).

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Fill Soap Dispenser
Figure 402/TASK 25-45-14-991-002

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Page 408
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IAC
(2) Carefully lift and remove the cover (2) together with the spout (1)
and the tube (4) from the shank (3) (refer to Step 2).
(3) Fill the soap dispenser with liquid soap through the shank (3) (refer
to Step 3).
NOTE : For maximum performance of the liquid soap dispenser use the
____
liquid soap PN 83-182 - Supplier CWF Chemie Frankfurt GmbH..
If you use an equivalent liquid soap, it must have the
viscosity of <30mPa/S.
(4) Carefully put the cover (2) together with the spout (1) and the tube
(4) on the shank (3).
(5) Turn the cover (2) clockwise until it is locked in position on the
shank (3).
R **ON A/C 101-199, 901-999,
Subtask 25-45-14-420-050-A
B. Installation of the Soap Dispenser

(Ref. Fig. 401A/TASK 25-45-14-991-001-A)
(1) Put the soap outlet (2) and the seal (3) in position on the wash
basin assembly and install and tighten the nut (4).
(2) Install the knurled nut (5) and the soap bottle (6).
(3) Install the pump assembly (1) in the soap outlet (2) and tighten it
clockwise with your fingers.
items.
Subtask 25-45-14-613-050-A
C. Servicing of the Soap Dispenser
CAUTION : DO NOT USE INDUSTRIAL HAND CLEANERS, NATURAL SOAPS AND CLEANING
_______
AGENTS THAT CONTAIN ABRASIVES, SOLVENTS OR A LARGE PROPORTION
OF DISINFECTANT.
THESE MATERIALS CAN CAUSE THE PUMP MECHANISM TO WEAR MORE
QUICKLY.

EFF :

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R NOTE : The dispenser is applicable for normal liquid hand-cleaning
____
R agents, soap creams and dish-washing agents for household use.
R We recommend that you use mild, biodegradable, fully synthetic
R agents.
R (1) Fill the bottle of the soap dispenser.

R (Ref. Fig. 402A/TASK 25-45-14-991-002-A)
R (a) Turn the pump-assembly (1) counter-clockwise with your fingers

R and remove it from from the soap outlet (2).
R (b) Use a FUNNEL and fill the bottle with weak liquid soap.
R (c) Install the pump assembly (1) in the soap outlet (2) and tighten
R it clockwise with your fingers.
R (d) Operate the pump assembly (1) several times until soap comes out
R of the soap outlet (2).
R (e) Remove the unwanted soap with a lint-free cotton cloth

R (f) Make sure that the work area is clean and clear of tool(s) and
R other items.
R **ON A/C ALL
Subtask 25-45-14-710-050
D. Do an Operational Test of the Soap Dispenser
(1) Press the spout on the soap dispenser and make sure that the
dispenser operates correctly.
5. Close-up
________
Subtask 25-45-14-862-050

(Ref. TASK 24-42-00-862-001).

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Soap Dispenser
Figure 402A/TASK 25-45-14-991-002-A

R

EFF :

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FLAP - WASTE CHUTE - REMOVAL/INSTALLATION
_________________________________________
TASK 25-45-15-000-001
Removal of the Waste Chute Flap
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-45-15-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-15-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-15-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

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Feb 01/07

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4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-45-15-020-050
A. Removal of the Waste Chute Flap

(Ref. Fig. 401/TASK 25-45-15-991-001)
(1) Open the access door (2) and remove the waste container (3).
(2) If fitted, disconnect the damper (5) from the waste chute flap (1).
(4) Remove the waste chute flap (1).
R **ON A/C 101-199, 901-999,
Subtask 25-45-15-020-050-A
A. Removal of the Waste Chute Flap (Plastic)

(Ref. Fig. 401A/TASK 25-45-15-991-001-A)
(1) Open the access door (2) and remove the waste container (3).
(3) Remove the waste chute flap (1) from the hinge (4).
NOTE : The waste chute flap must be removed from under the wash
____
basin.

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Feb 01/07

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Waste Chute Flap
Figure 401/TASK 25-45-15-991-001

R

EFF :

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Page 403
May 01/06

IAC
Waste Chute Flap (Plastic)
Figure 401A/TASK 25-45-15-991-001-A

R

EFF :

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Page 404
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**ON A/C ALL
TASK 25-45-15-400-001
Installation of the Waste Chute Flap
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific Feeler Gauges

(2.00 to 26.00 lbf.ft)
No specific Torque Wrench : to 1.0 mm (0.03 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-45-15-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-15-991-001-A Fig. 401A

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R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-15-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-15-210-050
R **ON A/C 001-012, 014-099,
Subtask 25-45-15-420-050
B. Installation of the Waste Chute Flap

(Ref. Fig. 401/TASK 25-45-15-991-001)
(1) Put the waste chute flap (1) in position and install the screws (4).
(2) If fitted, connect the damper (5) to the waste chute flap (1).
(3) Install the waste container (3) and close the access door (2).
(4) Push the waste chute flap (1) and make sure it operates correctly.

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R **ON A/C 101-199, 901-999,
Subtask 25-45-15-420-050-A
B. Installation of the Waste Chute Flap (Plastic)

(Ref. Fig. 401A/TASK 25-45-15-991-001-A)
(1) Get access from under the wash basin and put the waste chute flap (1)
in position on the hinge (4).
(2) Install the screws (6) and the washers (5). TORQUE the screws to
between 1.2 and 2.0 m.daN (106.19 and 176.99 lbf.in).
(3) Use the Feeler Gauges and measure the dimension B between the waste
chute flap (1) and the wash basin, this must be to 1.0 mm (0.03 in.).
If necessary, adjust as follows:
(a) Loosen the screws (6) and adjust the waste chute flap (1) until
you get dimension B.
(b) TORQUE tighten the screws (6) to between 1.2 and 2.0 m.daN
(106.19 and 176.99 lbf.in).
(4) Install the waste container (3) and close the access door (2).
(5) Push the waste chute flap (1) and make sure it operates correctly.
**ON A/C ALL
5. Close-up
________
Subtask 25-45-15-862-050

(Ref. TASK 24-42-00-862-001).

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ASH TRAY - REMOVAL/INSTALLATION
_______________________________
TASK 25-45-16-000-001
Removal of the Ash Tray
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-16-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-16-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-16-020-050
A. Removal of the Ash Tray

(Ref. Fig. 401/TASK 25-45-16-991-001)
(1) Remove the ash tray (1) from the ash tray shell (2).
(2) Remove the screws (3) and the ash tray shell (2) from the Lavatory
wall.

EFF :

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May 01/97

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R Ash Tray
Figure 401/TASK 25-45-16-991-001

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May 01/05

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TASK 25-45-16-400-001
Installation of the Ash Tray
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-16-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-16-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-16-210-050

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Subtask 25-45-16-420-050
B. Installation of the Ash Tray

(Ref. Fig. 401/TASK 25-45-16-991-001)
(1) Put the ash tray shell (2) in position on the lavatory wall.
(3) Install the ash tray (1) on the ash tray shell (2).
5. Close-up
________
Subtask 25-45-16-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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WASTE BOX - REMOVAL/INSTALLATION
________________________________
TASK 25-45-17-000-001
Removal of the Waste Box
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-18-000-002 Removal of the Access Door Inside the Lavatory
26-25-00-600-002 Weight Check of the Lavatory Fire-Extinguisher
Bottles
25-45-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-17-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-17-020-050
A. Removal of the Waste Box

(Ref. Fig. 401/TASK 25-45-17-991-001)
(1) If necessary, open the access door (2) on the lavatory front wall.
(2) Open the access door (1) inside the lavatory and if necessary remove
it (Ref. TASK 25-45-18-000-002).
(3) Remove the waste container (7).

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May 01/97

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Waste Box
Figure 401/TASK 25-45-17-991-001

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May 01/97

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(4) Remove the fire extinguisher (11) (Ref. TASK 26-25-00-600-002).
(5) Remove the screws (4), the washers (5), the nuts (6) and the waste
chute (3).
(6) Remove the screws (8), the washers (9) and the waste container
console (10).

EFF :

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May 01/97

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TASK 25-45-17-400-001
Installation of the Waste Box
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-18-400-002 Installation of the Access Door Inside the Lavatory
26-25-00-600-002 Weight Check of the Lavatory Fire-Extinguisher
Bottles
25-45-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-17-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-17-210-050

EFF :

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Subtask 25-45-17-420-050
B. Installation of the Waste Box

(Ref. Fig. 401/TASK 25-45-17-991-001)
(1) Put the waste container console (10) in position and install the
(2) Put the waste chute (3) on the waste container console (10) and
install the screws (4), the washers (5) and the nuts (6).
(3) Install the fire extinguisher (11) (Ref. TASK 26-25-00-600-002).
(4) Install the waste container (7).
(5) If necessary, close the access door (2) on the lavatory front wall.
(6) Install the access door (1) inside the lavatory if removed (Ref. TASK
25-45-18-400-002).
5. Close-up
________
Subtask 25-45-17-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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ACCESS DOOR - REMOVAL/INSTALLATION
__________________________________
TASK 25-45-18-000-001
Removal of the Access Door on the Lavatory Front Wall
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-18-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-18-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-18-020-050
A. Removal of the Access Door on the Lavatory Front Wall

(Ref. Fig. 401/TASK 25-45-18-991-001)
(1) Release the latch (4) and open the access door (1).
(2) Remove the screws (2), the access door (1) and the section (3).

EFF :

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May 01/97

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Access Door on the Lavatory Front Wall
Figure 401/TASK 25-45-18-991-001

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May 01/97

IAC
TASK 25-45-18-400-001
Installation of the Access Door on the Lavatory Front Wall
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-18-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-18-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-18-210-050

EFF :

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Subtask 25-45-18-420-050
B. Installation of the Access Door on the Lavatory Front Wall

(Ref. Fig. 401/TASK 25-45-18-991-001)
(1) Put the section (3) and the access door (1) in position on the
lavatory front wall.
Subtask 25-45-18-710-050
C. Operational Test of the Access Door on the Lavatory Front Wall

(Ref. Fig. 401/TASK 25-45-18-991-001)
(1) Open and close the access door (1) and make sure the door locks
correctly in the closed position, if necessary adjust as follows;
(a) Open the access door (1), loosen the screws (2) and adjust the
door until it locks correctly.
(b) Tighten the screws (2).
(c) Close the access door (1).
5. Close-up
________
Subtask 25-45-18-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

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May 01/97

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TASK 25-45-18-000-002
Removal of the Access Door Inside the Lavatory
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-18-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-18-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-18-020-051
A. Removal of the Access Door Inside the Lavatory

(Ref. Fig. 402/TASK 25-45-18-991-002)
(1) Release the latch (5) and open the access door (4).
(3) Remove the access door (4) together with the support (1).
(4) Remove the support (1).
(5) Remove the door bolts (2) and the bushes (3) from the access door
(4).

EFF :

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May 01/97

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Access Door Inside the Lavatory
Figure 402/TASK 25-45-18-991-002

EFF :

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Page 406
May 01/97

IAC
TASK 25-45-18-400-002
Installation of the Access Door Inside the Lavatory
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-18-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-18-860-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-18-210-051

EFF :

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IAC
Subtask 25-45-18-420-051
B. Installation of the Access door Inside the Lavatory

(Ref. Fig. 402/TASK 25-45-18-991-002)
(1) Install the bushes (3) and the door bolts (2) on the access door (4).
(2) Put the support (1) on the upper door bolt (2).
(3) Put the access door (4) in position and install the lower door bolt
(2) on the angle (6).
(4) Position the support (1) and install the screws (8) and the washers
(7).
Subtask 25-45-18-710-051
C. Operational Test of the Access Door Inside the Lavatory

(Ref. Fig. 402/TASK 25-45-18-991-002)
(1) Open and close the access door (4) and make sure that the door locks
correctly, if necessary adjust as follows;
(a) Turn the door bolts (2) to adjust the position of the access door
(4) until the door locks correctly.
(b) Close the access door (4).
5. Close-up
________
Subtask 25-45-18-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

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DOOR - LAVATORY - REMOVAL/INSTALLATION
______________________________________
TASK 25-45-19-000-001
Removal of the Lavatory Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-19-991-002 Fig. 401
25-45-19-991-001 Fig. 402
3. __________
Job Set-up
Subtask 25-45-19-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-19-020-051
A. Removal of the Lavatory Single Blade Door

(Ref. Fig. 401/TASK 25-45-19-991-002)
(1) Open the lavatory single blade door (1).
(2) Remove the screw (2) and the washer (6) and disconnect the door stop
(3).
(3) Remove the screws (4) and the lavatory single blade door (1).

EFF :

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Page 401
May 01/08
R
IAC
R Lavatory Single-Blade Door
Figure 401/TASK 25-45-19-991-002

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May 01/08

IAC
R Subtask 25-45-19-020-050
R B. Removal of the Lavatory Bi-folding Door (Standard Option)

R (Ref. Fig. 402/TASK 25-45-19-991-001)
R (1) Release the door latches (5) and open the lavatory bi-folding door
R (1).
R (2) Release the damper (2) from the lavatory wall bracket (3).
R (3) Loosen the screw (4) until you can slide down and disengage the upper
R pivot pin of the bi-folding door (1) from the door frame.
R (4) Remove the bi-folding door (1).
R (5) Remove the screws (10) and (11) and the fitting (9).
R (6) Remove the screws (13) and the guide (12).

EFF :

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Feb 01/08

IAC
R Lavatory Bi-folding Door
Figure 402/TASK 25-45-19-991-001

EFF :

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Page 404
May 01/08

IAC
TASK 25-45-19-400-001
Installation of the Lavatory Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-45-19-991-002 Fig. 401
R 25-45-19-991-001 Fig. 402
**ON A/C 001-012, 014-099,
25-45-19-991-005 Fig. 403
**ON A/C 101-199, 901-999,
25-45-19-991-005-A Fig. 403A
**ON A/C ALL
25-45-19-991-003 Fig. 404

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IAC
3. __________
Job Set-up
Subtask 25-45-19-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-19-210-050

R
Subtask 25-45-19-420-051
R B. Installation of the Lavatory Single Blade Door

R (Ref. Fig. 401/TASK 25-45-19-991-002)
(1) Put the lavatory single blade door (1) in position and install the
screws (4).
(2) Put the door stop (3) in position and install the washer (6) and the
screw (2).
(3) Measure the dimension C clearance between the lavatory door (1) and
the door frame. This must be 3.0 mm (0.12 in.) minimum. If necessary,
adjust the door (1) as follows:
(a) Open the lavatory door (1).
(c) Adjust the hinge (5) to get dimension C upper and lower clearance
between the lavatory door (1) and the door frame.

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IAC
(e) Close the Lavatory door (1).
R Subtask 25-45-19-420-050
R C. Installation of the Lavatory Bi-folding Door (Standard Option)

R (Ref. Fig. 402/TASK 25-45-19-991-001)
R (1) Put the guide (12) in position and install the screws (13).
R (2) Put the fitting (9) in position and install the screws (10) and (11).
R (3) Put the lavatory bi-folding door (1) in position and make sure that
R the lower door pivot pin (8) inserts correctly into the fitting (9).
R (4) Slide the screw (4) upwards to engage the upper pivot pin of the door
R (1) to the door frame and tighten the screw (4).
R (5) Connect the damper (2) to the lavatory wall bracket (3).
R (6) Close the lavatory bi-folding door (1).
R (7) Lock the upper and the lower door latches (5).
R (8) Measure the dimension E clearance between the lavatory door (1) and
R the door frame. This must be 3.0 mm (0.12 in.) minimum.
R (9) If necessary, adjust the door as follows:
R (a) Loosen the grubscrew (6).
R (b) Adjust the nut (7) to set the dimension E clearance between the
R (c) Tighten the grubscrew (6).
R (d) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
R grubscrew (6).

EFF :

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**ON A/C 001-012, 014-099,
Subtask 25-45-19-710-050
R D. Operational Test of the Emergency Opening (from outside of the lavatory)

R of the Lavatory Door(s).
NOTE : For this test, the lavatory door must be locked from the inside.
____
R (1) Do the test of the single bladed door:

(Ref. Fig. 403/TASK 25-45-19-991-005)
(b) Slide the Knob (2) to the side until the indicator (4) shows
VACANT.
(c) Operate the door latch and pull the lavatory door (3) open.
R (2) Do the test of the bi-folding door (standard option):

R
(Ref. Fig. 404/TASK 25-45-19-991-003)
R
VACANT.
R (c) Push the lavatory door (3) open and/or release the door latches
(5) and pull the lavatory door (3) fully open outwards.
R (d) Close the lavatory door (3) and lock the door latches (5).
R (e) Operate the lavatory door (3) and make sure that the door

EFF :

001-012, 014-099, 25-45-19

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IAC
Lavatory Single-Blade Door - Emergency Opening from the Outside
Figure 403/TASK 25-45-19-991-005

R

EFF :

001-012, 014-099, 25-45-19

Page 409
May 01/07

IAC
R Lavatory Single-Blade Door - Emergency Opening from the Outside
Figure 403A/TASK 25-45-19-991-005-A

EFF :

101-199, 901-999, 25-45-19

Page 410
Feb 01/08

IAC
R Lavatory Bi-folding Door (Standard Option) - Emergency Opening from the Outside
Figure 404/TASK 25-45-19-991-003

EFF :

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Feb 01/08

IAC
**ON A/C 101-199, 901-999,
Subtask 25-45-19-710-050-A
R D. Operational Test of the Emergency Opening (from outside of the lavatory)

R of the Lavatory Door(s).
NOTE : For this test, the lavatory door must be locked from the inside.
____
R (1) Do the test of the single bladed door:

(Ref. Fig. 403A/TASK 25-45-19-991-005-A)
(b) Slide the Knob (2) to the side until the indicator (4) shows
VACANT.
(c) Turn the lock pin (5) a quarter turn left or right to release the
catch (6).
(d) Pull the lavatory door (3) open.
(e) Push back the catch (6) and turn the lock pin (5) back to the
locked position
(f) Close the door (3).
R (2) Do the test of the bi-folding door (standard option):

R
(Ref. Fig. 404/TASK 25-45-19-991-003)
R
VACANT.
R (c) Push the lavatory door (3) open and/or release the door latches
(5) and pull the lavatory door (3) fully open outwards.
R (d) Close the lavatory door (3) and lock the door latches (5).
R (e) Operate the lavatory door (3) and make sure that the door

EFF :

101-199, 901-999, 25-45-19

Page 412
Feb 01/08

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**ON A/C ALL
5. Close-up
________
Subtask 25-45-19-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-19

Page 413
May 01/07
R
IAC
TASK 25-45-19-960-001
Replacement of a Lavatory Door Damper
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-19-991-004 Fig. 405
3. __________
Job Set-up
Subtask 25-45-19-861-051

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-19-960-050
A. Replace the Lavatory Door Damper - Sidewall Mounted

(Ref. Fig. 405/TASK 25-45-19-991-004)
(1) Remove the lavatory door damper (6) as follows:
(a) Open the Lavatory door (1).
(b) Remove the pin (4), the washer (3), the bolt (2) and disconnect
the door damper (6) from the door backet (5).
(c) If fitted, remove the pin (7), the washer (8) and the bolt (9).

EFF :

ALL 25-45-19

Page 414
May 01/07
R
IAC
Lavatory Door Damper - Sidewall Mounted
Figure 405/TASK 25-45-19-991-004

EFF :

ALL 25-45-19

Page 415
May 01/07
R
IAC
(d) Disconnect the door damper (6) from the sidewall bracket (10) and
remove the door damper (6).
(2) Install the lavatory door damper (6) as follows:
(a) Put the door damper (6) in position on the door bracket (5) and
install the bolt (2), the washer (3) and the pin (7).
(b) Put the door damper (6) in position on the sidewall bracket (10)
and install the bolt (9), the washer (8) and the pin (7) if
removed.
(c) Close the lavatory door (1).
Subtask 25-45-19-710-051
B. Do the Operational Test of the Lavatory Door and Lavatory Door Damper
(1) Open and close the lavatory door and make sure that:
- the door damper operates smoothly and correctly,
- the lavatory door when closed is aligned with the lavatory contour.
5. Close-up
________
Subtask 25-45-19-862-051

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-19

Page 416
May 01/07

IAC
LOCK - DOOR - REMOVAL/INSTALLATION
__________________________________
TASK 25-45-21-000-001
Removal of the Door Lock
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-21-991-001 Fig. 401
R 25-45-21-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-21-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-21-020-050
R A. Removal of the Door Lock

R (1) Open the lavatory door (9).
R (2) Remove the screws (3) and the section (5).
R (3) Remove the screws (4) and the knob (2).
R (4) Lift the spring loaded cover (8) and remove the knurled pin (7) and
R the screws (6).

EFF :

ALL 25-45-21

Page 401
May 01/05

IAC
R Door Lock - Bi-folding Door (Standard Option)
Figure 401/TASK 25-45-21-991-001

EFF :

ALL 25-45-21

Page 402
Feb 01/08

IAC
R Door Lock - Single Blade Door
Figure 402/TASK 25-45-21-991-002

EFF :

ALL 25-45-21

Page 403
May 01/07

IAC
R (5) Remove the door lock (1) and the spring loaded cover (8) from the
R lavatory door (9).

EFF :

ALL 25-45-21

Page 404
May 01/05

IAC
TASK 25-45-21-400-001
Installation of the Door Lock
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-21-991-001 Fig. 401
R 25-45-21-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-21-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-21-210-050

EFF :

ALL 25-45-21

Page 405
May 01/05

IAC
Subtask 25-45-21-420-050
R B. Installation of the Door Lock

R (1) Open the lavatory door (9).
R (2) Put the spring loaded cover (8) and the door lock (1) in position in
R the lavatory door (9).
R (3) Lift the spring loaded cover (8) and install the screws (6) and the
R knurled pin (7).
R (4) Install the screws (4) and the knob (2).
R (5) Put the section (5) in position and install the screws (3).
R (6) Operate the door lock (1) and make sure it operates correctly.
5. Close-up
________
Subtask 25-45-21-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-21

Page 406
May 01/05

IAC
R TASK 25-45-21-000-002
R Removal of the Door Latch
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 25-45-21-991-003 Fig. 403
R 25-45-21-991-004 Fig. 404
R 3. __________
Job Set-up
R Subtask 25-45-21-861-051
R (1) Energize the ground service network

R (Ref. TASK 24-42-00-861-001).
R 4. Procedure
_________
R Subtask 25-45-21-020-051
R A. Removal of the Door Latch with Knob

R (Ref. Fig. 403/TASK 25-45-21-991-003)
R (1) Remove the retaining ring (1) and the plate (2).
R (2) Remove the screw (3) and the washer (4).
R (3) Remove the knob (5), the spindle assy (10), the trim nut (9) and the
R decorative plate (8).
R (4) Remove the screws (6) and the decorative plate (7).

EFF :

ALL 25-45-21

Page 407
May 01/07

IAC
R Door Latch - Knob Type
R Figure 403/TASK 25-45-21-991-003

EFF :

ALL 25-45-21

Page 408
May 01/07

IAC
R (6) Remove the screws (11) and the door latch (12).
R Subtask 25-45-21-020-052
R B. Removal of the Door Latch with Handle

R (Ref. Fig. 404/TASK 25-45-21-991-004)
R (1) Remove the plugs (1) and the screws (2).
R (2) Remove the handles (3) and (4) and the spacers (9).
R (3) Remove the screws (6) and the plates (5).
R (4) Remove the spacer (7) and the shaft (8).
R (6) Remove the screws (11) and the door latch (12).

EFF :

ALL 25-45-21

Page 409
May 01/07

IAC
R Door Latch - Lever Type
R Figure 404/TASK 25-45-21-991-004

EFF :

ALL 25-45-21

Page 410
May 01/07

IAC
R TASK 25-45-21-400-002
R Installation of the Door Latch
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 25-45-21-991-003 Fig. 403
R 25-45-21-991-004 Fig. 404
R 3. __________
Job Set-up
R Subtask 25-45-21-860-051

R (Ref. TASK 24-42-00-861-001).
R 4. Procedure
_________
R Subtask 25-45-21-210-051

EFF :

ALL 25-45-21

Page 411
May 01/07

IAC
R Subtask 25-45-21-420-051
R B. Installation of the Door Latch with Knob

R (Ref. Fig. 403/TASK 25-45-21-991-003)
R (1) Put the door latch (12) in position and install the screws (11).
R (2) Put the decorative plate (7) in position and install the screws (6).
R (3) Put the spindle assy (10), the trim nut (9), the decorative plate (8)
R and the knob (5) in position and install washer (4) and the Screw
R (3).
R (4) Close and open the lavatory door and make sure that the door latch
R (12) operates correctly.
R (5) Put the plate (2) in position and install the retaining ring (1).
R items.
R Subtask 25-45-21-420-052
R C. Installation of the Door Latch with Lever

R (Ref. Fig. 404/TASK 25-45-21-991-004)
R (1) Put the door latch (12) in position and install the screws (11).
R (2) Install the spacer (7) and the shaft (8).
R (3) Put the plates (5) in position and install the screws (6).
R (4) Install the spacers (9), the handles (3) and (4) and the screws (2).
R (7) Install the plugs (1).

EFF :

ALL 25-45-21

Page 412
May 01/07

IAC
R items.
R 5. Close-up
________
R Subtask 25-45-21-862-051

R (Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-21

Page 413
May 01/07

IAC
SHROUD - TOILET - REMOVAL/INSTALLATION
______________________________________
TASK 25-45-22-000-001
Removal of the Toilet Shroud and the Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific clean cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

DISINFECTANT LIQUID AIRCRAFT GENERAL PURPOSE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
R **ON A/C 001-012, 014-099,
25-45-22-991-001 Fig. 401

EFF :

ALL 25-45-22

Page 401
May 01/06

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199, 901-999,
25-45-22-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-22-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-45-22-020-050
A. Removal of the Toilet Shroud for the Recirculation Toilet

(Ref. Fig. 401/TASK 25-45-22-991-001)
_______
YOU DO THIS TASK.
(1) Clean the toilet seat and the shroud with DISINFECTANTS (Material No.
14-006B) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).
(3) Disengage and remove the toilet shroud (1).

EFF :

ALL 25-45-22

Page 402
Feb 01/07

IAC
R Toilet Shroud and Seat
Figure 401/TASK 25-45-22-991-001

R

EFF :

001-012, 014-099, 25-45-22

Page 403
May 01/06

IAC
Subtask 25-45-22-020-052
B. Removal of the Toilet Seat and the Seat Cover

(Ref. Fig. 401/TASK 25-45-22-991-001)
(1) Remove the nuts (9) and the washers (10) and remove the seat (11) and
the seat cover (7) from the shroud (1).
(2) If nesessary remove the pivot fittings (8) and disengage the seat
cover (7) from the seat (11).
R **ON A/C 101-199, 901-999,
Subtask 25-45-22-020-050-A
A. Removal of the Toilet Shroud for the Vacuum Toilet

(Ref. Fig. 401A/TASK 25-45-22-991-001-A)
_______
YOU DO THIS TASK.
(1) Clean the toilet seat and the shroud with DISINFECTANTS (Material No.
14-006B) and a clean cloth.
(3) Remove the toilet shroud (1).
Subtask 25-45-22-020-052-A
B. Removal of the Toilet Seat and the Seat Cover

(Ref. Fig. 401A/TASK 25-45-22-991-001-A)
(1) Remove the nuts (6) and the washers (5) and remove the seat (4) and
the seat cover (3) from the shroud (1).
(2) If nesessary remove the pivot fittings (7) and disengage the seat
cover (3) from the seat (4).

EFF :

ALL 25-45-22

Page 404
Feb 01/07

IAC
Toilet Shroud and Seat
Figure 401A/TASK 25-45-22-991-001-A

R

EFF :

101-199, 901-999, 25-45-22

Page 405
Feb 01/07

IAC
**ON A/C ALL
TASK 25-45-22-400-001
Installation of the Toilet Shroud and the Seat
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

DISINFECTANT LIQUID AIRCRAFT GENERAL PURPOSE
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-45-22-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-22-991-001-A Fig. 401A

EFF :

ALL 25-45-22

Page 406
Feb 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-22-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-22-210-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES

_______
WHEN YOU DO THIS TASK.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS
_______
FROM THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO
THE SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED
AREA.
(a) Clean the areas with DISINFECTANTS (Material No. 14-006B) and a
NOTE : Replace cadmium treated screws NAS1102-08-12 with corrosion

____
resistant steel screws MS24693C52.

EFF :

ALL 25-45-22

Page 407
May 01/06

IAC
**ON A/C 001-012, 014-099,
Subtask 25-45-22-420-052
B. Installation of the Toilet Seat and the Seat Cover

(Ref. Fig. 401/TASK 25-45-22-991-001)
(1) Engage the seat cover (7) and the seat (11) and install the pivot
fittings (8).
(2) Put the seat (11) and the seat cover (7) in position on the shroud
(1) and install the washers (10) and nuts (9).
Subtask 25-45-22-420-050
C. Installation of the Toilet Shroud for the Recirculation Toilet

(Ref. Fig. 401/TASK 25-45-22-991-001)
items.
(2) Put the toilet shroud (1) in position and engage it to the lavatory
wall.
(a) If necessary install new placards (Ref. TASK 11-00-00-400-007)

and (Ref. AMM 11-32-25 P.Block 001).
R **ON A/C 101-199, 901-999,
Subtask 25-45-22-420-052-A
B. Installation of the Toilet Seat and the Seat Cover

(Ref. Fig. 401A/TASK 25-45-22-991-001-A)
(1) Engage the seat cover (3) and the seat (4) and install the pivot
fittings (7).
(2) Put the seat (4) and the seat cover (3) in position on the shroud (1)
and install the washers (5) and nuts (6).

EFF :

ALL 25-45-22

Page 408
Feb 01/07

IAC
Subtask 25-45-22-420-050-A
C. Installation of the Toilet Shroud for the Vacuum Toilet

(Ref. Fig. 401A/TASK 25-45-22-991-001-A)
items.
(2) Put the toilet shroud (1) in position.
NOTE : Make sure you install corrosion resistant steel screws

____
MS24693C52.
(a) If necessary install new placards (Ref. TASK 11-00-00-400-007)

and (Ref. AMM 11-32-25 P.Block 001).
**ON A/C ALL
5. Close-up
________
Subtask 25-45-22-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-22

Page 409
Feb 01/07
R
IAC
HAND GRIP - REMOVAL/INSTALLATION
________________________________
TASK 25-45-23-000-001
Removal of the Hand Grip
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-23-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-23-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-23-020-050
A. Removal of the Hand Grip

(Ref. Fig. 401/TASK 25-45-23-991-001)
(1) Support the hand grip (1) and remove the pins (2).
(2) Remove the hand grip (1).

EFF :

ALL 25-45-23

Page 401
May 01/97

IAC
R Hand Grip
Figure 401/TASK 25-45-23-991-001

EFF :

ALL 25-45-23

Page 402
Nov 01/97

IAC
TASK 25-45-23-400-001
Installation of the Hand Grip
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-23-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-23-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-23-210-050

EFF :

ALL 25-45-23

Page 403
May 01/97

IAC
Subtask 25-45-23-420-050
B. Installation of the Hand Grip

(Ref. Fig. 401/TASK 25-45-23-991-001)
(1) Put the hand grip (1) on the special screws (3).
(2) Install the pins (2). If the pin holes are not aligned, do the
following;
(a) Remove the grip handle (1).
(b) Adjust the special screws (3).
(c) Do para B. (2) again.
5. Close-up
________
Subtask 25-45-23-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-23

Page 404
May 01/97

IAC
DISPENSER - SEAT COVER - REMOVAL/INSTALLATION
_____________________________________________
TASK 25-45-24-000-001
Removal of the Seat Cover Dispenser
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-24-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-24-861-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-24-020-050
A. Removal of the Seat Cover Dispenser

(Ref. Fig. 401/TASK 25-45-24-991-001)
(1) Push the seat cover dispenser (1) up and remove the dispenser from
the holder (2).
(2) Remove the screws (3) and the holder (2) from the lavatory wall.

EFF :

ALL 25-45-24

Page 401
May 01/97

IAC
Seat Cover Dispenser
Figure 401/TASK 25-45-24-991-001

EFF :

ALL 25-45-24

Page 402
May 01/97

IAC
TASK 25-45-24-400-001
Installation of the Seat Cover Dispenser
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-24-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-24-860-050

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-45-24-210-050

EFF :

ALL 25-45-24

Page 403
May 01/97

IAC
Subtask 25-45-24-420-050
B. Installation of the Seat Cover Dispenser

(Ref. Fig. 401/TASK 25-45-24-991-001)
(1) Put the holder (2) in position on the lavatory wall and install the
screws (3).
(2) Push the seat cover dispenser (1) into the holder (2).
5. Close-up
________
Subtask 25-45-24-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-24

Page 404
May 01/97

IAC
TABLE - BABY NURSING - REMOVAL/INSTALLATION
___________________________________________
TASK 25-45-25-000-001
Removal of the Baby Nursing Table
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
**ON A/C 001-012, 014-099,
25-45-25-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-25-991-001-A Fig. 401A
**ON A/C ALL
25-45-25-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-25-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-45-25

Page 401
Feb 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-45-25-020-050
A. Removal of the Baby Nursing Table (For Lavatory A only)

(Ref. Fig. 401/TASK 25-45-25-991-001)
(1) Release the latch (6) and open the baby nursing table (1).
(3) Carefully remove the baby nursing table (1).
(4) Remove the screw (7), the latch (6), the spacers (5) and the tube
(4).
R **ON A/C 101-199, 901-999,
Subtask 25-45-25-020-050-A
A. Removal of the Baby Nursing Table (For Lavatory A only)

(Ref. Fig. 401A/TASK 25-45-25-991-001-A)
(4) Remove the screws (5), the washers (6) and the support (7).
(5) Remove the screws (3), the latch (2) and the tape (1).

EFF :

ALL 25-45-25

Page 402
Feb 01/07

IAC
Baby Nursing Table (Lavatory A)
Figure 401/TASK 25-45-25-991-001

R

EFF :

001-012, 014-099, 25-45-25

Page 403
May 01/06

IAC
Baby Nursing Table (Lavatory A)
Figure 401A/TASK 25-45-25-991-001-A

R

EFF :

101-199, 901-999, 25-45-25

Page 404
Feb 01/07

IAC
R **ON A/C ALL
Subtask 25-45-25-020-051
B. Removal of the Baby Nursing Table

(Ref. Fig. 402/TASK 25-45-25-991-002)
(4) Remove the screws (6), the washers (7) and the support (8)
(5) Remove the screws (2) and the latch (1).

EFF :

ALL 25-45-25

Page 405
May 01/06

IAC
Baby Nursing Table
Figure 402/TASK 25-45-25-991-002

EFF :

ALL 25-45-25

Page 406
May 01/06
R
IAC
TASK 25-45-25-400-001
Installation of the Baby Nursing Table
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-45-25-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-25-991-001-A Fig. 401A
**ON A/C ALL
25-45-25-991-002 Fig. 402
3. __________
Job Set-up
Subtask 25-45-25-860-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-45-25

Page 407
Feb 01/07

IAC
4. Procedure
_________
Subtask 25-45-25-210-050
**ON A/C 001-012, 014-099,
Subtask 25-45-25-420-050
B. Installation of the Baby Nursing Table (For Lavatory A only)

(Ref. Fig. 401/TASK 25-45-25-991-001)
(1) Put the tube (4) with the spacers (5) in position and install the
latch (6) with the screw (7).
(2) Put the baby nursing table (1) in position and install the screws (3)
and the washers (2) to secure the hinge to the lavatory L/H side
wall.
R **ON A/C 101-199, 901-999,
Subtask 25-45-25-420-050-A
B. Installation of the Baby Nursing Table (For Lavatory A only)

(Ref. Fig. 401A/TASK 25-45-25-991-001-A)
(1) Put the tape (1) in position and install the latch (2) with the
screws (3).
(2) Put the support (7) in position and install the screws (5) with the
washers (6).
to secure the hinge to the lavatory rear wall.

EFF :

ALL 25-45-25

Page 408
Feb 01/07

IAC
R **ON A/C ALL
Subtask 25-45-25-420-051
C. Installation of the Baby Nursing Table

(Ref. Fig. 402/TASK 25-45-25-991-002)
(1) Put the latch (1) in position and install the screws (2).
(2) Put the support (8) in position and install the screws (6) with the
washers (7).
to secure the hinge to the lavatory rear wall.
R **ON A/C 001-012, 014-099,
Subtask 25-45-25-710-050
D. Operational Test of the Baby Nursing Table (For Lavatory A only)
(1) Baby nursing table installed on the lavatory L/H side wall.
(Ref. Fig. 401/TASK 25-45-25-991-001)
(a) Open and close the baby nursing table (1) and make sure that the
table locks correctly in the closed position, if necessary adjust
as follows;
(c) Adjust the lacht (6) until the baby nursing table (1) locks
correctly.
(d) Tigten the screws (7).

EFF :

ALL 25-45-25

Page 409
May 01/06

IAC
R **ON A/C 101-199, 901-999,
Subtask 25-45-25-710-050-A
D. Operational Test of the Baby Nursing Table (For Lavatory A only)
(1) Baby nursing table installed on the lavatory rear wall

(Ref. Fig. 401A/TASK 25-45-25-991-001-A)
table locks correctly in the closed position, if necessary adjust
as follows;
(c) Adjust the latch (2) until the baby nursing table (4) locks
correctly.
**ON A/C ALL
Subtask 25-45-25-710-051
E. Operational Test of the Baby Nursing Table
(1) Baby nursing table installed on the lavatory rear wall

(Ref. Fig. 402/TASK 25-45-25-991-002)
table with the hook (5) locks correctly in the closed position,
if necessary adjust as follows;
(c) Adjust the latch (1) until the baby nursing table (4) locks
correctly.

EFF :

ALL 25-45-25

Page 410
Feb 01/07

IAC
5. Close-up
________
Subtask 25-45-25-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-25

Page 411
May 01/06

IAC
LINING - REMOVAL/INSTALLATION
_____________________________
TASK 25-45-26-000-001
Removal of the Lining
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-38-000-001 Removal of the Wash Basin
**ON A/C 001-012, 014-099,
25-45-26-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-26-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-26-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-45-26

Page 401
Feb 01/07

IAC
Subtask 25-45-26-010-050
B. Get Access
(1) Remove the wash basin assembly (Ref. TASK 25-45-38-000-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-45-26-020-050
A. Remove the Lining

(Ref. Fig. 401/TASK 25-45-26-991-001)
(1) Remove the rollers (6), the screws (5) and the roller bracket (7).
(2) Remove the screws (4), the washers (3) and if installed the spacers
(2).
(3) Remove the lining (1).
R **ON A/C 101-199, 901-999,
Subtask 25-45-26-020-050-A
A. Remove the Lining

(Ref. Fig. 401A/TASK 25-45-26-991-001-A)
(1) Remove the rollers (6), the screws (5) and the roller bracket (4).
(2) Remove the screws (2), the washers (3) and the lining (1).

EFF :

ALL 25-45-26

Page 402
Feb 01/07

IAC
Lining
Figure 401/TASK 25-45-26-991-001

R

EFF :

001-012, 014-099, 25-45-26

Page 403
Aug 01/06

IAC
Wash Basin Lining
Figure 401A/TASK 25-45-26-991-001-A

R

EFF :

101-199, 901-999, 25-45-26

Page 404
Feb 01/07

IAC
**ON A/C ALL
TASK 25-45-26-400-001
Installation of the Lining
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-38-000-001 Removal of the Wash Basin
25-45-38-400-001 Installation of the Wash Basin
**ON A/C 001-012, 014-099,
25-45-26-991-001 Fig. 401
R **ON A/C 101-199, 901-999,
25-45-26-991-001-A Fig. 401A

EFF :

ALL 25-45-26

Page 405
Feb 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-45-26-860-050

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the wash basin assembly is removed (Ref. TASK 25-45-
38-000-001).
4. Procedure
_________
Subtask 25-45-26-210-050
R **ON A/C 001-012, 014-099,
Subtask 25-45-26-420-050
B. Installation of the Lining

(Ref. Fig. 401/TASK 25-45-26-991-001)
(2) Put the lining (1) in position and install the screws (4), washers
(3) and if removed the spacers (2).
(3) Put the roller bracket (7) in position and install the screws (5).
(4) Install the rollers (6) on the roller bracket (7).

EFF :

ALL 25-45-26

Page 406
Aug 01/06

IAC
R **ON A/C 101-199, 901-999,
Subtask 25-45-26-420-050-A
B. Installation of the Lining

(Ref. Fig. 401A/TASK 25-45-26-991-001-A)
(2) Put the lining (1) in position and install the washers (3) and the
screws (2).
(3) Put the roller bracket (4) in position and install the screws (5).
(4) Install the rollers (6) on the roller bracket (4).
**ON A/C ALL
5. Close-up
________
Subtask 25-45-26-410-050
A. Close Access
(1) Install the wash basin assembly (Ref. TASK 25-45-38-400-001).
Subtask 25-45-26-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-26

Page 407
Feb 01/07

IAC
MICROSWITCH - DOOR - REMOVAL/INSTALLATION
_________________________________________
TASK 25-45-33-000-001
Removal of the Door Microswitch
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific M15. 570-22
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-33-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-33-861-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-45-33

Page 401
Nov 01/97

IAC
Subtask 25-45-33-865-050-C
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R 2000VU LAV FWD-OCCUPIED 1WJ C06
**ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R 2000VU LAV FWD-OCCUPIED 1WJ F01
**ON A/C 001-012, 014-099,
**ON A/C 101-199, 901-999,

EFF :

ALL 25-45-33

Page 402
Aug 01/07

IAC
**ON A/C ALL
4. Procedure
_________
Subtask 25-45-33-020-050
A. Removal of the Door Microswitch

(Ref. Fig. 401/TASK 25-45-33-991-001)
(1) Open the lavatory door (1) to gain access to the door microswitch
(4).
(3) Disconnect the Electrical Connector
(a) Carefully release the door microswitch (4) from the door frame.
NOTE : Use the Insertion/Extraction tool M15. 570-22 to

____
disconnect the electrical connector (3) type B.
(4) Remove the door microswitch (4).

EFF :

ALL 25-45-33

Page 403
May 01/06
R
IAC
Door Microswitch
Figure 401/TASK 25-45-33-991-001

EFF :

ALL 25-45-33

Page 404
May 01/06
R
IAC
TASK 25-45-33-400-001
Installation of the Door Microswitch
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific M15. 570-22
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-33-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-45-33-860-050

(Ref. TASK 24-42-00-861-001).

EFF :

ALL 25-45-33

Page 405
Nov 01/97

IAC
Subtask 25-45-33-865-051-C
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-019,
R **ON A/C 001-012, 014-099,
R **ON A/C 020-099,
R 2000VU LAV FWD-OCCUPIED 1WJ C06
**ON A/C 101-199,
R **ON A/C 101-199, 901-999,
R **ON A/C 901-999,
R 2000VU LAV FWD-OCCUPIED 1WJ F01
**ON A/C 001-012, 014-099,

EFF :

ALL 25-45-33

Page 406
Aug 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199, 901-999,
**ON A/C ALL
4. Procedure
_________
Subtask 25-45-33-210-050
Subtask 25-45-33-420-050
B. Installation of the Door Microswitch

(Ref. Fig. 401/TASK 25-45-33-991-001)
condition.
(3) Connect the Electrical Connector
(a) Connect the electrical connector (3).
NOTE : Use the Insertion/Extraction tool M15. 570-22 to connect

____
the electical connector (3) type B.
(b) Carefully position the door microswitch (4) on the door frame.
items.

EFF :

ALL 25-45-33

Page 407
Aug 01/07
R
IAC
Subtask 25-45-33-865-052
breaker(s):
R 1LQ, 1WJ, 11WJ
Subtask 25-45-33-710-050
D. Operational of the Door Microswitch
(1) Do an operational test of the lavatory lighting (Ref. TASK 33-24-00-

710-001).
(2) Do an operational test of the lavatory lighted signs (Ref. TASK 33-
26-00-710-001).
5. Close-up
________
Subtask 25-45-33-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-45-33

Page 408
Aug 01/07

IAC
WASH BASIN - REMOVAL/INSTALLATION
_________________________________
TASK 25-45-38-000-001
Removal of the Wash Basin
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non-metallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-45-13-000-001 Removal of the Lavatory Mirror
25-45-14-000-001 Removal of the Soap Dispenser
25-45-25-000-001 Removal of the Baby Nursing Table
38-12-41-000-001 Removal of the Water Faucet
25-45-38-991-001 Fig. 401
25-45-38-991-003 Fig. 402
3. __________
Job Set-up
Subtask 25-45-38-861-050

(Ref. TASK 24-42-00-861-001).

R

EFF :

901-999, 25-45-38

Page 401
Feb 01/07

IAC
Subtask 25-45-38-010-050
B. Get Access
(1) Remove the lavatory mirror (Ref. TASK 25-45-13-000-001).
(2) Remove the water faucet (Ref. TASK 38-12-41-000-001).
(3) If fitted, remove the baby nursing table (Ref. TASK 25-45-25-000-
001).
(4) Remove the soap dispenser (Ref. TASK 25-45-14-000-001).
4. Procedure
_________
Subtask 25-45-38-020-050
A. Removal of the Wash Basin

(Ref. Fig. 401/TASK 25-45-38-991-001, 402/TASK 25-45-38-991-003)
(1) Open the access door (1) and push the clips (3) to release the toilet
roll holder (4) from the lining (2).
(Ref. Fig. 402/TASK 25-45-38-991-003)
(2) Remove the waste box from under the waste chute (6).
(3) Remove the spring clips (9), the spacers (7), the pin (8) and
disconnect the damper (4).
(4) Remove the screws (5) and the waste chute (6).
(5) Remove the clamp (13), the clamp (10) and disconnect the hoses (12)
and (11).
(8) Remove the screw (14).
(11) Use the non-metallic scraper to remove the sealant from the wash
basin (2).

R

EFF :

901-999, 25-45-38

Page 402
Feb 01/07

IAC
Wash Basin
Figure 401/TASK 25-45-38-991-001

R

EFF :

901-999, 25-45-38

Page 403
Feb 01/07

IAC
Toilet Roll Holder
Figure 402/TASK 25-45-38-991-003

R

EFF :

901-999, 25-45-38

Page 404
Feb 01/07

IAC
(12) Remove the wash basin (2).

R

EFF :

901-999, 25-45-38

Page 405
Feb 01/07

IAC
TASK 25-45-38-400-001
Installation of the Wash Basin
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-004 AIB AIMS-04-05-003

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-45-13-000-001 Removal of the Lavatory Mirror
25-45-13-400-001 Installation of the Lavatory Mirror
25-45-14-000-001 Removal of the Soap Dispenser
25-45-14-400-001 Installation of the Soap Dispenser
25-45-25-000-001 Removal of the Baby Nursing Table
25-45-25-400-001 Installation of the Baby Nursing Table
38-12-41-000-001 Removal of the Water Faucet
38-12-41-400-001 Installation of the Water Faucet
25-45-38-991-001 Fig. 401
25-45-38-991-003 Fig. 402
25-45-38-991-002 Fig. 403

R

EFF :

901-999, 25-45-38

Page 406
Feb 01/07

IAC
3. __________
Job Set-up
Subtask 25-45-38-860-050

(Ref. TASK 24-42-00-861-001)
(2) Make sure that the:

- lavatory mirror is removed (Ref. TASK 25-45-13-000-001),
- water faucet is removed (Ref. TASK 38-12-41-000-001),
- baby nursing table is removed as necessary (Ref. TASK 25-45-25-000-
001),
- soap dispenser is removed (Ref. TASK 25-45-14-000-001).
4. Procedure
_________
Subtask 25-45-38-210-050
Subtask 25-45-38-560-050
B. Preparation of a Replacement Component

(Ref. Fig. 403/TASK 25-45-38-991-002)
(1) Remove the drain-valve control assembly (2) as follows:
(a) Open the access door (1).
(b) Loosen the locknut (5) and the screw (6).
(c) Loosen the locknut (3) and remove the stud (4).
(d) Remove the nut (9) and the washer (10) from the valve body (8).
(e) Remove the drain-valve control assembly (2) from the wash basin.
(f) Remove the seal (11).

R

EFF :

901-999, 25-45-38

Page 407
Feb 01/07

IAC
Drain Valve Control Assembly
Figure 403/TASK 25-45-38-991-002

R

EFF :

901-999, 25-45-38

Page 408
Feb 01/07

IAC
(2) Install the drain-valve control assembly (2) as follows:
NOTE : Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK
____
20-21-11-911-001).
(a) Install the seal (11) on the valve body (8).
(b) Put the drain-valve control assembly (2) in position on the wash
basin and install the washer (10) and the nut (9).
NOTE : Make sure that the drain-valve (2) connects with the
____
control arm (7).
(c) Install the stud (4) and tighten the locknut (3).
(d) Tighten the screw (6) and the locknut (5).
(e) Operate the drain-valve control assembly (2) and make sure it
functions correctly.
Subtask 25-45-38-420-050
C. Installation of the Wash Basin

(Ref. Fig. 401/TASK 25-45-38-991-001, 402/TASK 25-45-38-991-003)
NOTE : Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-
____
21-11-911-001).
(1) Put the wash basin (2) in position and install the screws (16).
(3) Install the screw (14).
(4) Put the waste chute (6) in position and install the screws (5).
(5) Put the damper (4) in position on the waste chute (6) and install the
pin (8), the spacers (7) and the spring clips (9).
(7) Make sure that the hoses (11) and (12) are clean and clear of
blockage.
(8) Connect the hoses (11) and (12) to the wash basin (2) and install the
clamps (10) and (13).

R

EFF :

901-999, 25-45-38

Page 409
Feb 01/07

IAC
(10) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) in the
distance between the lavatory wall and the wash basin (2).
(11) Put the toilet roll holder (4) in position on the lining (2) and push
the holder (4) until the clips (3) lock in the lining (2).
(Ref. Fig. 402/TASK 25-45-38-991-003)
items.
5. Close-up
________
Subtask 25-45-38-410-050
A. Close Access
(1) Install the soap dispenser (Ref. TASK 25-45-14-400-001).
(2) Install the baby nursing table if removed (Ref. TASK 25-45-25-400-
001).
(3) Install the water faucet (Ref. TASK 38-12-41-400-001).
(4) Install the lavatory mirror (Ref. TASK 25-45-13-400-001).
Subtask 25-45-38-862-050

(Ref. TASK 24-42-00-862-001).

R

EFF :

901-999, 25-45-38

Page 410
Feb 01/07

IAC
CARGO COMPARTMENTS - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
(Ref. Fig. 001)
In the lower deck of the aircraft, there are two lower holds (FWD hold and
AFT hold) which are divided into three underfloor cargo compartments. The
FWD hold is referred to as the FWD cargo compartment. A divider net divides
the AFT hold into two cargo compartments. They are referred to as the AFT
cargo compartment and the Bulk cargo compartment.
2. System
__________________
Description
(Ref. Fig. 002, 003)
A. FWD and AFT Lower Holds
The FWD lower hold (FWD cargo compartment) is in Zone 130 between
STA977(FR24A) and STA1483(FR34). A hydraulically operated cargo door
which opens to the outside is installed on the right side of the aircraft
between STA977(FR24A) and STA1163(FR28). The cargo door gives access to
the FWD cargo compartment.
The AFT lower hold (AFT cargo compartment and Bulk cargo compartment) is
in Zones 150/160 between STA2136(FR47) and STA3101(FR65). The AFT cargo
compartment is between STA2136(FR47) and STA2776(FR59). A divider net
with a screen is installed at STA2776(FR59) and divides the Bulk cargo
compartment from the AFT cargo compartment. A hydraulically operated
cargo compartment door (AFT cargo door) which opens to the outside, is
installed on the lower right side of the aircraft. The AFT cargo door is
between STA2430(FR52A) and STA2616(FR56) and gives access to the AFT
cargo compartment and the Bulk cargo compartment. The Bulk cargo
compartment is in Zone 160 between STA2776(FR59) andSTA3101(FR65).
B. FWD and AFT Cargo Compartment

(Ref. Fig. 004, 005, 006)
**ON A/C 001-012, 014-025,
(Ref. Fig. 007)
R **ON A/C 001-012, 014-099,
Post SB 25-1047 For A/C 001-012,014-025,
(Ref. Fig. 007A)

EFF :

001-012, 014-099, 25-50-00

Page 1
Config-1 May 01/06

IAC
FWD and AFT Lower Holds
Figure 001

EFF :

001-012, 014-099, 25-50-00

Page 2
Config-1 May 01/06

IAC
Figure 002

EFF :

001-012, 014-099, 25-50-00

Page 3
Config-1 May 01/06

IAC
Figure 003

EFF :

001-012, 014-099, 25-50-00

Page 4
Config-1 May 01/06

IAC
Loading Capacity of the Cargo Compartments
Figure 004

EFF :

001-012, 014-099, 25-50-00

Page 5
Config-1 May 01/06

IAC
Loading Sections of FWD Cargo Compartment
Figure 005

EFF :

001-012, 014-099, 25-50-00

Page 6
Config-1 May 01/06

IAC
Loading Sections of AFT Cargo Compartment
Figure 006

EFF :

001-012, 014-099, 25-50-00

Page 7
Config-1 May 01/06

IAC
Nets and Attachment Elements - FWD Cargo Compartment
Figure 007

EFF :

001-012, 014-025, 25-50-00

Page 8
Config-1 May 01/06

IAC
Nets and Attachnent Elements - FWD Cargo Compartment
Figure 007A

EFF :

001-012, 014-099, 25-50-00

Page 9
Config-1 May 01/06

IAC
**ON A/C 001-012, 014-025,
(Ref. Fig. 008)
R **ON A/C 001-012, 014-099,
Post SB 25-1047 For A/C 001-012,014-025,
(Ref. Fig. 008A)
R **ON A/C 001-012, 014-099,
The FWD and AFT cargo compartments have floor panels and linings. The
linings keep smoke in the compartments and prevent damage to the lines
and electrical wires. Each cargo compartment has items which make a
restraint system. The restraint system permits the loading of loose
baggage and bulk cargo in the FWD and AFT cargo compartments. The divider
nets give each cargo compartment loading sections. The FWD cargo
compartment has three sections, the AFT cargo compartment has four
sections. This permits to load only a part of each cargo compartment.
C. Bulk Loading
**ON A/C 001-012, 014-025,
(Ref. Fig. 007)
R **ON A/C 001-012, 014-099,
Post SB 25-1047 For A/C 001-012,014-025,
(Ref. Fig. 007A)
**ON A/C 001-012, 014-025,
(Ref. Fig. 008)
R **ON A/C 001-012, 014-099,
Post SB 25-1047 For A/C 001-012,014-025,
(Ref. Fig. 008A)

EFF :

001-012, 014-099, 25-50-00

Page 10
Config-1 May 01/06

IAC
Nets and Attachment Elements - AFT Cargo Compartment
Figure 008

EFF :

001-012, 014-025, 25-50-00

Page 11
Config-1 May 01/06

IAC
Figure 008A

EFF :

001-012, 014-099, 25-50-00

Page 12
Config-1 May 01/06

IAC
R **ON A/C 001-012, 014-099,
The FWD and AFT cargo compartments have items installed which permit to
load bulk cargo. The items which permit bulk loading are:
- tie down/attachment points,
- multiple attachment points,
- divider nets/door nets,
- load placards,
- protection devices for the rapid decompression panels.
Each cargo compartment has tie down points, attachment points and
multiple attachment points. The tie down points are for the attachment of
the straps and/or nets which hold large or small items of bulk cargo. It
is always necessary to use the nets and straps to safety all large or
small items of bulk cargo. The tie down points are also for the
attachment of the divider nets.
There are six divider nets in the FWD and AFT cargo compartments (two in
the FWD and four in the AFT cargo compartment). The divider net A1 has a
screen and is installed in the AFT cargo compartment at STA2776/(FR59).
The divider nets divide the cargo compartments into load sections for the
bulk cargo.
The door nets are installed near the FWD and AFT cargo-compartment doors.
The door nets prevent damage to the cargo compartment doors and keep the
door areas clear of any bulk cargo. The door nets have stanchions which
give them a strong contour. The door nets must always be installed after
cargo is loaded or unloaded. The multiple attachment points are for the
attachment of the door nets to the cargo compartment floor. The
attachment points are for the connection of the stanchions to the cargo
compartment ceiling.
The tie down/attachment items permit an easy and quick removal and
installation of the nets and straps. For the load/unload procedure, the
divider nets are removed/installed as necessary.
D. Bulk Cargo Compartment
**ON A/C 001-012, 014-025,
(Ref. Fig. 009)

EFF :

001-012, 014-099, 25-50-00

Page 13
Config-1 May 01/06

IAC
Attachment Elements - Bulk Cargo Compartments
Figure 009

EFF :

001-012, 014-025, 25-50-00

Page 14
Config-1 May 01/06

IAC
R **ON A/C 001-012, 014-099,
Post SB 25-1047 For A/C 001-012,014-025,
(Ref. Fig. 009A)
R **ON A/C 001-012, 014-099,
A divider net isolates the Bulk cargo compartment (section 51) from the
AFT compartment.
The Bulk cargo compartment is for passenger luggage and bulk cargo. The
Bulk cargo compartment has tie-down points. The tie-down points are for
the nets and straps which keep bulk loads and luggage in place. It is
always necessary to use the nets and straps to safety all large or small
items of bulk cargo. The tie-down points permit an easy and quick
installation and removal of the straps and nets.
E. Linings and Floor Panels
The linings and floor panels in the FWD and AFT lower holds prevent
damage to the aircraft structure. The linings are made of flame-resistant
synthetic material. The floor panels are of sandwich construction and
have non-slip surfaces.
F. Cargo Compartment Lighting
Each lower hold has a lighting system which fluorescent lamps which are
installed in the center of the cargo compartment ceiling. Toggle switches
installed at the doors of the cargo compartments control the lighting
system.
G. Loading Area Lights
The loading area lights are spotlights installed in the ceiling panels at
the FWD and AFT cargo-compartment doors. The intensity of the lights of
the loading area permits you to read labels on loading equipment near a
cargo-compartment door.

EFF :

001-012, 014-099, 25-50-00

Page 15
Config-1 May 01/06

IAC
Nets and Attachment Elements - Bulk Cargo Compartment
Figure 009A

EFF :

001-012, 014-099, 25-50-00

Page 16
Config-1 May 01/06

IAC
Bulk Cargo Compartment
Figure 010

EFF :

001-012, 014-025, 25-50-00

Page 17
Config-1 May 01/06

IAC
Bulk Cargo Compartment
Figure 010A

EFF :

001-012, 014-099, 25-50-00

Page 18
Config-1 May 01/06

IAC
______________________________________________
1. _______
General
(Ref. Fig. 001)
AFT hold) which are divided into cargo compartments. The FWD hold is divided
into the FWD cargo compartment No. 1. The AFT hold is divided into the AFT
cargo compartments No. 3, No. 4 and the Bulk cargo compartment No. 5. A
divider net isolates the cargo compartment No. 5 from the cargo compartments
N0. 3 and No. 4. The FWD, AFT and Bulk cargo compartments have tie
down/attachment points for the nets and straps which keep the bulk cargo in
place. Two additional door nets are installed in the FWD and AFT cargo
compartment.
2. System
__________________
Description
(Ref. Fig. 002, 003, 004)
The FWD lower hold (FWD cargo compartment) is in Zone 130 between FR24A
and FR34. A hydraulically operated cargo door which opens to the outside
is installed on the lower right side of the aircraft between FR24A and
FR28. The cargo door gives access to the FWD cargo compartment.
in Zones 150/160 between FR47/51 and FR65. The AFT cargo compartment is
between FR47/51 and FR59. The FWD and AFT cargo compartment have a
restraint system which is made up of, divider nets, door nets and nets to
secure the bulk cargo.
A divider net with a screen is installed at FR59 and divides the Bulk
cargo compartment from the AFT cargo compartment. A hydraulically
operated cargo compartment door (AFT cargo door) which opens to the
outside is installed on the lower right side of the aircraft. The AFT
cargo door is between FR55 and FR59 and gives access to the AFT cargo
compartment and the Bulk cargo compartment.
The Bulk cargo compartment is in Zone 160 between FR59 and FR65.

R

EFF :

901-999, 25-50-00

Page 1
Config-2 Feb 01/07

IAC
Figure 001

R

EFF :

901-999, 25-50-00

Page 2
Config-2 Feb 01/07

IAC
Figure 002

R

EFF :

901-999, 25-50-00

Page 3
Config-2 Feb 01/07

IAC
Figure 003

R

EFF :

901-999, 25-50-00

Page 4
Config-2 Feb 01/07

IAC
Figure 004

R

EFF :

901-999, 25-50-00

Page 5
Config-2 Feb 01/07

IAC
(Ref. Fig. 005, 006, 007, 008)
nets give each cargo compartment loading sections. The FWD and the AFT
cargo compartment have four sections which permits bulk loading in each
cargo-compartment.
C. Bulk Loading
(Ref. Fig. 009, 010)
- load placards,
There are two types of divider nets, A2 and C . The divider net A2 is
installed in the AFT cargo compartment only at the FR54. The divider net
C is installed in the FWD cargo compartment at the FR28 and in the AFT
cargo compartment at the FR59. The divider nets divide the cargo
compartments into sections.
The door nets type A and C are installed near the FWD cargo-compartment
door. The door nets type A1 and B are installed near the AFT
cargo-compartment door. The door nets prevent damage to the cargo
compartment doors and keep the door areas clear of any bulk cargo. The
door nets have stanchions which give them a strong contour. The door nets
must always be installed after cargo is loaded or unloaded.
The multiple attachment points are for the attachment of the door nets to
the cargo compartment floor. The attachment points are for the connection
of the stanchions to the cargo compartment ceiling.

R

EFF :

901-999, 25-50-00

Page 6
Config-2 Feb 01/07

IAC
Loading Capacity of Cargo Compartments
Figure 005

R

EFF :

901-999, 25-50-00

Page 7
Config-2 Feb 01/07

IAC
Loading Sections of the FWD Cargo Compartment
Figure 006

R

EFF :

901-999, 25-50-00

Page 8
Config-2 Feb 01/07

IAC
Loading Sections of the AFT Cargo Compartment
Figure 007

R

EFF :

901-999, 25-50-00

Page 9
Config-2 Feb 01/07

IAC
Loading Section of the BULK Cargo Compartment
Figure 008

R

EFF :

901-999, 25-50-00

Page 10
Config-2 Feb 01/07

IAC
Figure 009

R

EFF :

901-999, 25-50-00

Page 11
Config-2 Feb 01/07

IAC
Figure 010

R

EFF :

901-999, 25-50-00

Page 12
Config-2 Feb 01/07

IAC
nets are removed/installed as necessary.

(Ref. Fig. 011)
The Bulk cargo compartment is for passenger luggage and bulk cargo. A
divider net isolates the Bulk cargo compartment (section 51) from the AFT
cargo compartment. The Bulk cargo compartment has tie-down points. The
tie-down points are for the nets and straps which keep bulk loads and
luggage in place. It is always necessary to use the nets and straps to
safety all large or small items of bulk cargo. The tie-down points permit
an easy and quick installation and removal of the straps and nets.
E. Linings
Ceiling panels, sidewall panels and partition walls make the cargo
compartment. All the linings/panels give a sealed compartment.
(1) Sidewall Panels
The sidewall panels are of a composite type structure and heat

resistant. Air inlet ducts and outlet ducts are located in the
sidewall panels. The panels permit access to the components installed
behind the sidewalls.
(2) Ceiling Panels
The ceiling panels are of a composite type structure and heat

resistant. Cutouts for lamps and the smoke detectors are located in
the ceiling panels. The ceiling panels also contain blow-in and
blow-out panels.
(3) Floor Panels
The floor panels are a sandwich construction type and have a non-slip
surface finish.
F. Rapid-Decompression Safety System
The blow-in and blow-out decompression panels are located in the ceiling
panels. The rapid decompression panels (blow-in) are found in the
partition wall and triangular panel.
They prevent damage to the aircraft structure in the event of sudden
differential pressure.

R

EFF :

901-999, 25-50-00

Page 13
Config-2 Feb 01/07

IAC
Nets and Attachment Elements - BULK Cargo Compartment
Figure 011

R

EFF :

901-999, 25-50-00

Page 14
Config-2 Feb 01/07

IAC
G. Cargo Compartment Lighting
Each lower hold has a lighting system with fluorescent lamps which are
system.
H. Loading Area Lights
the FWD and AFT cargo compartment doors. The intensity of the lights of
cargo compartment door. The toggle switch for the loading area lights is
installed at the FWD and AFT door operation panel.
J. Drainage of FWD and AFT Cargo Compartments
The FWD and AFT cargo compartments have drainage systems which operate in
and equivalent manner. Each drainage system has filters, filter holders,
drain funnels, flexible hoses and pipes. The drainage system collects and
lets rain-water and spilt liquids flow out of the cargo compartments.
K. Fire Protection
The FWD and AFT cargo compartment is classified as class C compartment

and has a smoke detection system.
(1) Smoke Detection System
To prevent a warning system failure, a dual loop system is installed

in the cargo compartment ceiling panel.
(2) Fire Extinguishing System
The fire extinguishing system is installed in combination with the

smoke detection system. The fire extinguishing system is a single
shot system. The two lower deck holds have one fire extinguishing
system responsible for the FWD lower hold and AFT lower hold.
The fire extinguishing system can only discharge the extinguishing
agent (Halon 1301) into the FWD or AFT lower hold at one time.
L. Fixed Partitions
The FWD and AFT cargo compartment each have two partition walls. In the
FWD cargo compartment, one is at FR24A and one at FR34. The AFT cargo
compartment has one at FR47/51 and one at FR65. They are of a composite
type structure and heat resistant.

R

EFF :

901-999, 25-50-00

Page 15
Config-2 Feb 01/07

IAC
The partition walls are attached to the aircraft structure.
M. Quick Connect System
All panels in the FWD and AFT lower holds are attached to the aircraft
structure with quick connect fasteners. This feature allows quick and
easy access to all parts behind the panels.

R

EFF :

901-999, 25-50-00

Page 16
Config-2 Feb 01/07

IAC
______________________________________________
1. _______
General
(Ref. Fig. 001)
AFT hold) which are divided into cargo compartments. The FWD hold is divided
into the FWD cargo compartments No. 1 and No. 2. The AFT hold is divided
into the AFT cargo compartments No. 3, No. 4 and the Bulk cargo compartment
No. 5. A divider net isolates the cargo compartment No. 5 from the cargo
compartments No. 3 and No. 4. The FWD, AFT and Bulk cargo compartments have
tiedown/attachment points for the door nets and for the nets and straps
which keep the bulk cargo in place.
2. System
__________________
Description
(Ref. Fig. 002, 003, 004)
The FWD lower hold (FWD cargo compartment) is in Zone 130 between FR24A
and FR35.5. A hydraulically operated cargo door which opens to the
outside is installed on the lower right side of the aircraft between
FR24A and FR28. The cargo door gives access to the FWD cargo compartment.
in Zones 150/160 between FR47.2 and FR65. The AFT cargo compartment is
between FR47.2 and FR59. A hydraulically operated cargo compartment door
(AFT cargo door) which opens to the outside is installed on the lower
right side of the aircraft. The AFT cargo door is between FR52A and FR56
and gives access to the AFT cargo compartment.
The Bulk cargo compartment is in Zone 160 between FR59 and FR65. A
divider net with a screen is installed at FR59 and isolates the Bulk
cargo compartment from the AFT cargo compartment. A manually operated
door (Bulk door) which opens to the inside is installed on the lower
right side of the aircraft. The Bulk door is between FR60 and FR62 and
gives access to the Bulk cargo compartment.

EFF :

101-199, 25-50-00

Page 1
Config-3 Feb 01/07

IAC
Figure 001

EFF :

101-199, 25-50-00

Page 2
Config-3 Feb 01/07

IAC
Figure 002

EFF :

101-199, 25-50-00

Page 3
Config-3 Feb 01/07

IAC
Figure 003

EFF :

101-199, 25-50-00

Page 4
Config-3 Feb 01/07

IAC
Figure 004

EFF :

101-199, 25-50-00

Page 5
Config-3 Feb 01/07

IAC
(Ref. Fig. 005, 006, 007, 008)
nets give each cargo compartment loading sections. The FWD and the AFT
cargo compartment have five sections. This permits to load only a part of
each cargo compartment.
C. Bulk Loading
(Ref. Fig. 009, 010)
- load placards,
There are three types of divider nets, A1, A2 and C . The divider net A1
has a screen and is installed in the AFT cargo compartment only at the
FR59. The divider net A2 is installed in the FWD cargo compartment at the
FR31 and the FR35.2, and in the AFT cargo compartment at the FR47.5. At
the FR53 in the AFT cargo compartment is the divider net C installed. The
divider nets divide the cargo compartments into sections.
The door nets type A and C are installed near the FWD cargo-compartment
door. The door nets type A and B are installed near the AFT
cargo-compartment door. The door nets prevent damage to the cargo
compartment doors and keep the door areas clear of any bulk cargo. The
door nets have stanchions which give them a strong contour. The door nets
must always be installed after cargo is loaded or unloaded.

EFF :

101-199, 25-50-00

Page 6
Config-3 Feb 01/07

IAC
Capacity of the Cargo Compartments
Figure 005

EFF :

101-199, 25-50-00

Page 7
Config-3 Feb 01/07

IAC
Loading Sections of the FWD Cargo Compartment
Figure 006

EFF :

101-199, 25-50-00

Page 8
Config-3 Feb 01/07

IAC
Loading Sections of the AFT Cargo Compartment
Figure 007

EFF :

101-199, 25-50-00

Page 9
Config-3 Feb 01/07

IAC
Loading Sections of the BULK Cargo Compartment
Figure 008

EFF :

101-199, 25-50-00

Page 10
Config-3 Feb 01/07

IAC
Figure 009

EFF :

101-199, 25-50-00

Page 11
Config-3 Feb 01/07

IAC
Figure 010

EFF :

101-199, 25-50-00

Page 12
Config-3 Feb 01/07

IAC

(Ref. Fig. 011)
The Bulk cargo compartment is for passenger luggage and bulk cargo. A
divider net isolates the Bulk cargo compartment from the AFT cargo
compartment. The The Bulk cargo compartment has tie-down points and
attachment points. The tie-down points are for the nets and straps which
keep bulk loads and luggage in place. It is always necessary to use the
nets and straps to safety large or small items of bulk cargo.
The attachment points are for the installation of the divider and door
nets. The door nets have stanchions which give the door nets a solid
contour. The door nets prevent damage to the Bulk door and keep the door
area clear of any luggage or cargo. The tie-down points and attachment
points permit an easy and quick installation and removal of the straps
and nets. The door nets must always be installed after loading/unloading.
E. Linings and Floor Panels
The linings and floor panels in the FWD and AFT lower holds prevent
damage to the aircraft structure. The linings are made of flame-resistant
synthetic material and permit fast decompression. The floor panels are of
sandwich construction and have non-slip surfaces.
F. Repid Decompression Panels
Rapid decompression panels (blow-in and blow-out ) are part of the cargo
compartment linings. They are installed in the cutouts of the ceiling
panels and lateral right sidewall lining at FR52A and FR56. Catch
assemblies hold them in the cutouts. The rapid decompression panels are
sealed to the ceiling panels and to the sidewall lining with adhesive
tape.
G. Cargo Compartment Lighting
Each lower hold has a lighting system with fluorescent lamps which are
system.

EFF :

101-199, 25-50-00

Page 13
Config-3 Feb 01/07

IAC
Nets and Attachment Elements - BULK Cargo Compartment
Figure 011

EFF :

101-199, 25-50-00

Page 14
Config-3 Feb 01/07

IAC
H. Loading Area Lights
the FWD and AFT cargo compartment doors. The intensity of the lights of
cargo compartment door. The toggle switch for the loading area lights is
installed at the FWD and AFT door operation panel.
J. Drainage of FWD and AFT Cargo Compartments
The FWD and AFT cargo compartments have drainage systems which operate in
and equivalent manner. Each drainage system has filters, filter holders,
drain funnels, flexible hoses and pipes. The drainage system collects and
lets rain-water and spilt liquids flow out of the cargo compartments.

EFF :

101-199, 25-50-00

Page 15
Config-3 Feb 01/07

IAC
CARGO COMPARTMENTS - INSPECTION/CHECK
_____________________________________
TASK 25-50-00-200-001
Visual Inspection of the Cargo Compartment and the Components of the Cargo
Loading System
1. __________________
Reason for the Job
To make sure that all components of the cargo loading system are in the
correct condition.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 BRUSH - BRISTLED, FIBER, MEDIUM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-001 USA MIL-D-16791 TYPE I

R NO LONGER AVAILABLE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 51-74-00-001 (for corrective action)
25-50-00-300-001 Repair of the Door Nets and the Divider Nets (for
corrective action)

EFF :

ALL 25-50-00

Page 601
May 01/07

IAC
3. __________
Job Set-up
Subtask 25-50-00-010-060
A. Get Access
(1) Open the FWD and/or AFT cargo compartment door(s) and install the
actuator safety locks (Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the opening of the FWD and/or
AFT cargo compartment door(s).
4. Procedure
_________
Subtask 25-50-00-210-050
A. Visual Inspection of the Components of the Cargo Compartment
(1) Door Nets and Divider Nets
(a) Examine the webbing of the door nets and the divider nets
(refered to as the nets) for:
- cuts, twists, fraying, chafing, wear and broken stitches
- damaged stitch patterns at the web intersections
- areas where the web fibers are broken
- dirt and contamination.
1
_ If you find dirt and/or contamination, clean the webbing with
a BRUSH - BRISTLED, FIBER, MEDIUM, warm water and the CLEANING
(b) Examine the fittings and the metal parts of the nets for:
- missing and damaged fittings
- corrosion of the metal parts
- broken stitches or damaged stitch patterns where the parts
attach to the web
- correct operation.
1
_ If you find corrosion, you must remove it (Ref. ASRM 51-74-00-
001).
(c) Examine the stanchions of the nets (if installed) for:

- dents and damage to the tube
- loose, missing and damaged metal loops and connectors

EFF :

ALL 25-50-00

Page 602
May 01/07
R
IAC
R - correct operation of the telescopic section and the end
R fittings.
R 1
_ If you find corrosion, you must remove it (Ref. ASRM 51-74-00-
R 001).
R (d) Examine the identification labels of the nets:

R - look for loose, missing and damaged identification labels
R - make sure that you can read the data on the identification
R labels.
R (e) Examine the rubber coated fabric and/or mesh screen of the nets
R (if installed):
R - look for cuts, missing areas and other damage
R - make sure that the screen is correctly attached to the webbing.
R (f) If you find damage to the nets, you must refer to the AMM (Ref.
R TASK 25-50-00-300-001) for the class of the damage and the
R necessary corrective action.
R NOTE : If the damage you find is classed as allowable damage:

____
R - the strength of the net is not decreased
R - it is permitted for the net to stay installed in the
R aircraft
R - it can be used without limits to the weight and position
R of the installed cargo
R - repair of the net is recommended, but not mandatory
R - you must make marks on the damage that you do not repair
R to help with subsequent inspections.
(2) Net Attachment Points
(a) Examine all the net attachment points and the adjacent areas for
R cracks, corrosion and other damage.
(b) Make sure that the net attachment points are correctly attached.
(3) Floor Panels
(a) Examine the floor panels for corrosion and other damage.
R (b) Make sure that the floor panels are correctly attached to the
R structure.

EFF :

ALL 25-50-00

Page 603
Nov 01/04

IAC
5. Close-up
________
Subtask 25-50-00-860-050
items.
Subtask 25-50-00-410-050
B. Close Access
(2) Remove the actuator safety locks and close the FWD and/or AFT cargo
compartment door(s) (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-50-00

Page 604
Nov 01/04
R
IAC
TASK 25-50-00-200-002
General Visual Inspection of Cargo Compartment Decompression, Lining and Floor

Panels
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 530200101 (for corrective action)
R ASRM 530200201 (for corrective action)
General Repair/Protection Information (for corrective
action)
25-00-00-340-003 Repair to the Flanges of the Cargo-Compartment
Decompression Panels (for corrective action)
51-76-11-300-001 Repair of the Sealing (for corrective action)
53-22-14-000-001 Removal of the FWD Cargo-Compartment Floor-Panels
(for corrective action)
53-22-14-400-001 Installation of the FWD Cargo-Compartment
Floor-Panels (for corrective action)
53-42-14-000-001 Removal of the AFT Cargo-Compartment Floor-Panels
Zone 150 (for corrective action)
53-42-14-400-001 Installation of the AFT Cargo-Compartment
Floor-Panels Zone 150 (for corrective action)

EFF :

ALL 25-50-00

Page 605
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
25-50-00-991-006 Fig. 601
R **ON A/C 101-199, 901-999,
R 25-50-00-991-006-A Fig. 601A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-50-00-010-061
A. Get Access
(1) Open the FWD and/or AFT cargo compartment door and install the
(2) Put the access platform in position at the opening of the FWD and/or
AFT cargo compartment door(s).
4. Procedure
_________
Subtask 25-50-00-210-057-A
A. General Visual Inspection of the Decompression and Lining Panels
(1) Decompression panels
R **ON A/C 001-012, 014-099,
(Ref. Fig. 601/TASK 25-50-00-991-006)
R **ON A/C 101-199, 901-999,
R (Ref. Fig. 601A/TASK 25-50-00-991-006-A)

EFF :

ALL 25-50-00

Page 606
Feb 01/08

IAC
Decompression Panel
Figure 601/TASK 25-50-00-991-006

R

EFF :

001-012, 014-099, 25-50-00

Page 607
Feb 01/08

IAC
R Decompression Panel
R Figure 601A/TASK 25-50-00-991-006-A

R

EFF :

101-199, 901-999, 25-50-00

Page 608
Feb 01/08

IAC
R **ON A/C ALL
(a) Examine each decompression panel for cracks and other damage.
(b) If a decompression panel is damaged, do a repair (Ref. TASK 25-

00-00-200-001) (Ref. TASK 25-00-00-340-003) or replace the panel.
R (c) Make sure that each decompression panel has a seal installed,
R missing seals are not permitted.
(d) Make sure that the seal of each decompression panel is in the
correct condition.
(e) Make sure that each decompression panel is in the correct

position.
(2) Lining panels
(a) Examine each lining panel for cracks and other damage.
NOTE : If a lining panel is damaged, do a repair (Ref. TASK 25-

____
00-00-200-001) or replace the panel.
(b) Make sure that the lining panels are correctly attached.
(3) Floor panels
(a) Examine each floor panel for:

R - Impact damage
R - Deep scratches
R - Cracks
R - Deformation
R - Delamination.
R (b) If a floor panel is damaged, do a repair (Ref. ASRM 530200101)

R and (Ref. ASRM 530200201) or replace the panel (Ref. TASK 53-22-
R 14-000-001) (Ref. TASK 53-42-14-000-001) or (Ref. TASK 53-22-14-
R 400-001) (Ref. TASK 53-42-14-400-001).
(c) Make sure that the floor panels are correctly attached.
(d) Make sure the sealant at the floor panel joints is in the correct
condition.
(e) If the sealant is damaged, repair it (Ref. TASK 51-76-11-300-

001).

EFF :

ALL 25-50-00

Page 609
Feb 01/08

IAC
5. Close-up
________
Subtask 25-50-00-860-051
items.
Subtask 25-50-00-410-060
B. Close Access
(2) Remove the actuator safety locks and close the FWD and/or AFT cargo
compartment door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-50-00

Page 610
Feb 01/08

IAC
CARGO COMPARTMENTS - REPAIRS
____________________________
TASK 25-50-00-300-001
Repair of the Door Nets and the Divider Nets
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific fabric, part number TF60-0524122

No specific permanent marker pen
No specific sewing thread, part number ST10-0800402 or
ST20-0801201
No specific webbing, part number TW20-0512701
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
CMM 25-52-28
CMM 255228 (for corrective action)
25-50-00-991-015 Fig. 801
25-50-00-991-016 Fig. 802
25-50-00-991-017 Fig. 803
25-50-00-991-018 Fig. 804

EFF :

ALL 25-50-00

Page 801
Nov 01/04

IAC
3. __________
Job Set-up
Subtask 25-50-00-861-051
A. Energize the Ground Service Network (Ref. TASK 24-42-00-861-001).
Subtask 25-50-00-010-092
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the
opening of the FWD and/or AFT cargo-compartment door(s).
(2) Open the FWD and/or AFT cargo-compartment door(s) and install the
(3) If a Cargo Loading System (CLS) is installed in the cargo

compartments:
- put a WARNING NOTICE on the control panel of each CLS to tell
persons not to use it.
Subtask 25-50-00-020-058
C. Removal of the Door Net and/or Divider Net (Referred to as the net)
(1) Remove the defective net from its cargo compartment and send it to
the overhaul or repair shop.
4. Procedure
_________
Subtask 25-50-00-210-098
A. Inspection and Classes of Damage of the Door Nets and the Divider Nets
(Ref. Fig. 801/TASK 25-50-00-991-015, 802/TASK 25-50-00-991-016)
(1) Do an inspection of the defective net:
(a) Examine the webbing for:

- cuts, twists, fraying, chafing, wear and broken stitches
- damaged stitch patterns at the web intersections
- areas where the web fibers are damaged
- dirt and contamination.

EFF :

ALL 25-50-00

Page 802
Nov 01/04

IAC
Example of a Door Net
Figure 801/TASK 25-50-00-991-015

EFF :

ALL 25-50-00

Page 803
Nov 01/04

IAC
Example of a Divider Net
Figure 802/TASK 25-50-00-991-016

EFF :

ALL 25-50-00

Page 804
Nov 01/04

IAC
(b) Examine the fittings and the metal parts for:
- missing and damaged fittings
- damaged stitches or stitch patterns where the fittings attach
to the webbing
- correct operation.
(c) Examine the stanchions (if installed) for:

- dents and damage to the tube
- loose, missing and damaged metal loops and connectors
- correct operation of the telescopic section and the end
fittings.
(d) Examine the identification label(s):

- look for loose, missing and damaged identification label(s)
- make sure that you can read the data on the identification
label(s).
(e) Examine the rubber coated fabric and/or the mesh screen (if
installed):
- look for cuts, missing areas and other damage
- make sure that the screen is correctly attached to the webbing.
(2) Find the class of the damage to the net
(a) Refer to the Table below for the class of the damage:
-------------------------------------------------------------------------------
| Component | Damage | Class of Damage |
|------------------------|---------------------------|------------------------|
| Webbing | - Dirt and contamination | - Allowable |
| | that you can remove. | |
| | - Small areas where the | - Allowable |
| | web fibers are damaged | |
| | from wear or chafing. | |
| | - Damaged stitches or | - Minor |
| | stitch patterns at the | |
| | web intersections. Not | |
| | more than two damaged | |
| | flag stitch patterns | |
| | at the intersections | |
| | are permitted. | |
| | - Damaged stitches at the | - Major |
| | flag stitch patterns | |
| | that attach the | |
| | fittings. | |

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-------------------------------------------------------------------------------
|------------------------|---------------------------|------------------------|
| | - All cuts | - Major |
|------------------------|---------------------------|------------------------|
| Net Fittings and Metal | - Dirt and corrosion that | - Allowable |
| Parts | you can remove, and | |
| | does not have an effect | |
| | on the function of the | |
| | component. | |
| | - Damage to the adjusters | - Minor |
| | that stops you from | |
| | correct adjustment of | |
| | the net. | |
| | - Missing or damaged | - Major |
| | fittings that stop the | |
| | connection of the net | |
| | to the aircraft or to | |
| | another net. | |
|------------------------|---------------------------|------------------------|
| Stanchions | - Small areas of | - Allowable |
| (If Installed) | corrosion on the tube | |
| | that you can remove. | |
| | - One metal loop or | - Allowable |
| | connector missing. | |
| | - More than one metal | - Minor |
| | loop or connector | |
| | missing. | |
| | - Dents in the tube less | - Allowable |
| | than 2.0mm (0.08 in.) | |
| | deep. | |
| | - Dents in the tube more | - Minor |
| | than 2.0mm (0.08 in.) | |
| | deep. | |
|------------------------|---------------------------|------------------------|
| Placards/Labels | - Damaged material, but | - Allowable |
| | you can read the data. | |
| | - Label missing, or you | - Major |
| | cannot read the data. | |
|------------------------|---------------------------|------------------------|
| Rubber Coated Fabric | - Small areas of chafing | - Allowable |
| (If Installed) | or cuts in the fabric, | |
| | less than 250.0mm | |
| | (10.0 in.) long. | |
| | - Cuts in the fabric more | - Minor |
| | than 250.0mm (10.0 in.) | |

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-------------------------------------------------------------------------------
|------------------------|---------------------------|------------------------|
| | long. | |
|------------------------|---------------------------|------------------------|
| Mesh Screen | - Cuts in the screen less | - Allowable |
| (If Installed) | than 100.0mm (4.0 in.) | |
| | long. | |
| | - Cuts in the screen more | - Minor |
| | than 100.0mm (4.0 in.) | |
| | long. | |
| | - Screen not attached to | - Allowable |
| | the net for less than | |
| | a total of 250.0mm | |
| | (10.0 in.). | |
| | - Screen not attached to | - Minor |
| | the net for more than | |
| | a total of 250.0mm | |
| | (10.0 in.). | |
-------------------------------------------------------------------------------
(3) If you find damage that is classed as allowable damage:

- the strength of the net is not decreased
- it is permitted to install the net in the aircraft
- it can be used without limits to the weight and position of the
installed cargo
- repair or replacement of the net is recommended, but not mandatory
- you must make marks on the damage that you do not repair
immediately, for subsequent inspection and repair.
(4) If you find damage that is classed as minor damage:

- the strength of the net can be decreased
- a net or stanchion (if installed) can only be used in the aircraft
with limits to the weight and position of the installed cargo
- you must refer to the Aircraft Weight and Balance Manual for the
limits to be used for each type of damage
- repair or replacement of the net is recommended, but not mandatory
- you must make marks on the damage that you do not repair
immediately, for subsequent inspection and repair.
- you must attach a tag to the net to tell personnel the limits of
the net.

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(5) If you find damage that is classed as major damage:
- the net is unservicable
- you must attach a tag to the net to tell personnel that the net is
unservicable
- the net can only be repaired at the net manufacturers or at a
workshop that is approved for these repairs by the local Aviation
Authority.
Subtask 25-50-00-350-050
B. Repair of the Door Nets and the Divider Nets

(Ref. Fig. 803/TASK 25-50-00-991-017, 804/TASK 25-50-00-991-018)
NOTE : The nets can only be repaired at the net manufacturers or at a

____
workshop that is approved for these repairs by the local Aviation
Authority.
(1) Repair materials
(a) You must only use materials approved by the net manufacturer for
the repair of the nets. These materials are (Ref. CMM 25-52-28):
- sewing thread, part number ST10-0800402 or ST20-0801201
- webbing, part number TW20-0512701
- fabric, part number TF60-0524122.
(2) General repair data
(a) You can connect double flag-stitch patterns with a loose thread,
to give a continuous pattern. The distance between stitch
patterns must not be more than 20.0mm (0.8 in.).
(b) If the thread breaks, you must cut the ends of the thread and
start to stitch again. Make sure that you overlap the cut
stitches by more than 25.0mm (1.0 in.).
(c) All cut ends of the webbing must be heat-sealed to stop fraying.
(3) Repair of worn or broken stitching
(a) Remove the damaged stitches and the remaining stitches of the
stitch pattern.
(b) Replace the stitches with stitches of the initial thread type and
stitch pattern.

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Repair of the Webbing
Figure 803/TASK 25-50-00-991-017

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Repair of the Rubber Coated Fabric
Figure 804/TASK 25-50-00-991-018

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(4) Replacement of the metal fittings
(a) Remove the stitches necessary to free the component.
(b) Put the replacement component in its correct installation

position.
(c) Attach the component with stitches of the initial thread type and
stitch pattern.
(5) Repair of the webbing
(a) Cut and remove the damaged area of the webbing, plus 15.0mm (0.6
in.) at each side.
(b) Make a repair section from webbing of the initial type and
dimensions.
(c) Make sure that the repair section overlaps the removed area
sufficiently for a double flag stitch-pattern at each side.
(d) Make sure that the ends of the repair section are not less than
15.0mm (0.6 in.) from the adjacent webbing intersections.
(e) Attach the repair section with stitches of the correct thread
type and stitch pattern.
(6) Repair of the rubber coated fabric (referred to as the fabric)
(a) Cut and remove the damaged area of the fabric, plus 25.0mm (1.0
in.) around the damage.
(b) Make a repair patch from fabric of the initial type and
thickness.
(c) Make sure that the repair patch overlaps the removed area by a
minimum of 16.0mm (0.636 in.).
(d) Attach the repair patch with two rows of stitches (6-8 stitches
for each 25.0mm (1.0 in.)). The inner row of stitches must be
approximately 3.0mm (0.118 in.) from the edges of the removed
area of damage. The outer row of stitches must be approximately
3.0mm (0.118 in.) from the edges of the repair patch.

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(7) Repair of a damaged or missing identification label (referred to as
the label) .
(a) A missing label must be replaced with a label with the initial
data.
(b) If you cannot read the data on the label easily, you must write
over the initial data with a permanent marker pen.
(8) Repair of a damaged stanchion
(a) The only repairs that you can do to the stanchions are to replace
the plunger, the locking base and the metal loops or connectors.
Refer to the CMM (Ref. CMM 255228) for more data.
5. Close-up
________
Subtask 25-50-00-420-059
A. Installation of the Door Net and/or Divider Net
(1) Install the door net and/or divider net in the applicable cargo
compartment.
Subtask 25-50-00-410-086
B. Close Access
items.
(3) Remove the actuator safety locks and close the FWD and/or AFT
cargo-compartment door(s) (Ref. TASK 52-30-00-860-002).
Subtask 25-50-00-862-051
C. De-energize the Ground Service Network (Ref. TASK 24-42-00-862-001).

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CARGO LOADING/RESTRAINT - DESCRIPTION AND OPERATION
___________________________________________________
1. General
_______
R **ON A/C 101-199,
(Ref. Fig. 001)
R **ON A/C 901-999,
R (Ref. Fig. 001A)
R **ON A/C 101-199,
R The aircraft has three lower deck cargo compartments. They are referred to
R as the FWD cargo compartment, the AFT cargo compartment and the Bulk cargo
R compartment. The FWD and AFT cargo compartment have nets. When the nets are
R installed, they divide the cargo compartments and are referred to as
R compartment No.1, No.2, No.3, No.4 and No.5. The compartment No.1 and No.2
R are in the FWD cargo compartment and the compartments No.3 and No.4 are in
R the AFT cargo compartment.A separation net isolates the Bulk cargo
R compartment from the AFT cargo compartment and is referred to as compartment
R No. 5.
R
R The aircraft has provisions in the cargo compartments which lets the
R operator transport bulk cargo.
R
R The FWD and AFT cargo compartments have tiedown/attachment points for the
R nets and straps which keep the bulk cargo in place, and also to install the
R door nets.
R **ON A/C 901-999,
The aircraft has three lower deck cargo compartments. They are referred to
as the FWD cargo compartment, the AFT cargo compartment and the Bulkcargo
compartment. The FWD and AFT cargo compartment have nets. When the nets are
installed they divide the cargo compartments and are referred to as
compartment No.1, No.4 and No.5. The compartment No.1 is in the FWD cargo
compartment and the compartment No.4 is in the AFT cargo compartment. A
separation net isolates the BULK cargo compartment from the AFT cargo
compartment and is referred to as compartment No.5.

R

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R Unit Load Device - FWD and AFT Cargo Compartment
R Figure 001

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Unit Load Device - FWD and AFT Cargo Compartment
R Figure 001A

R

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The aircraft has provisions in the cargo compartments which lets the
operator transport bulk cargo.
The FWD and AFT cargo compartments have tiedown/attachment points for the
nets and straps which keep the bulk cargo in place, and also to install the
door nets.
R **ON A/C 101-199, 901-999,
2. __________________
Component Location
A. FWD Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 002)
R **ON A/C 901-999,
R (Ref. Fig. 002A)
R **ON A/C 101-199,
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R DOOR NET TYPE A 130 825
R DOOR NET TYPE C 130 825
R DIVIDER NET TYPE A2, FR31 130 825
R DIVIDER NET TYPE A2, FR35.2 130 825
R TIE DOWN POINTS 130 825
R STANCHION 130 825
R **ON A/C 901-999,
DOOR NET TYPE A 130 825

DOOR NET TYPE C 130 825
DIVIDER NET TYPE C, FR28 130 825
TIE DOWN POINTS 130 825
STANCHION 130 825

R

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R Component Location - FWD Cargo Compartment - Mechanical Components
R Figure 002

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Component Location - FWD Cargo Compartment - Mechanical Components
R Figure 002A

R

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R **ON A/C 101-199, 901-999,
B. AFT Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 003)
R **ON A/C 901-999,
R (Ref. Fig. 003A)
R **ON A/C 101-199,
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R DOOR NET TYPE A 150 826
R DOOR NET TYPE B 150 826
R DIVIDER NET TYPE A2, FR47,5 150 826
R DIVIDER NET TYPE C, FR53 150 826
R DIVIDER NET TYPE A1, FR59 150 826
R TIE DOWN POINTS 150 826
R STANCHIONS 150 826
R **ON A/C 901-999,
DOOR NET TYPE A1 150 826

DOOR NET TYPE B 150 826
DIVIDER NET TYPE A2, FR54 150 826
TIE DOWN POINTS 150 826
STANCHIONS 150 826

R

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R Component Location - AFT Cargo Compartment - Mechanical Components
R Figure 003

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Component Location - AFT Cargo Compartment - Mechanical Components
R Figure 003A

R

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R **ON A/C 101-199, 901-999,
C. BULK Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 004)
R **ON A/C 901-999,
R (Ref. Fig. 004A)
R **ON A/C 101-199,
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 2613MM DOOR NET TYPE D 160 827 25-55-17
R 2614MM DOOR NET TYPE E 160 827 25-55-17
R STANCHIONS 160 827 25-55-17
R 2610MM DIVIDER NET TYPE A1, FR59 160 827 25-55-41
R TIE DOWN POINTS 160 827 25-55-41
R **ON A/C 901-999,
DOOR NET TYPE A1 150 826

STANCHIONS 160 826
TIE DOWN POINTS 160 826 25-55-41
R **ON A/C 101-199, 901-999,
3. __________________
System Description

R

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R BULK Compartment - Component Location
R Figure 004

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BULK Compartment - Component Location
R Figure 004A

R

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R **ON A/C 101-199,
R A. FWD Cargo Compartment

R The FWD cargo compartment has items installed which permit the loading of
R bulk cargo. The items which permit bulk loading are:
R - tie down/attachment points,
R - multiple attachment points,
R - divider nets/door nets,
R - load placards,
R - protection devices for the rapid decompression panels.
R
R The FWD cargo compartment has tie down points, attachment points and
R multiple attachment points. The tie down points are for the attachment of
R the straps and/or nets which hold large or small items of bulk cargo. It
R is always necessary to use the nets and straps to safety all large or
R small items of bulk cargo. The tie down points are also for the
R attachment of the divider nets.
R
R The FWD cargo compartment has two divider nets (type A2) installed. One
R divider net A2 is installed at the FR31 and one at FR35.2. The divider
R nets divide the cargo compartment into sections.
R
R Door nets type A and C are installed near the FWD cargo-compartment door.
R The door nets prevent damage to the cargo compartment door and keep the
R door areas clear of any bulk cargo. The door nets have stanchions which
R give them a strong contour. The door nets must always be installed after
R cargo is loaded or unloaded.
R
R The multiple attachment points are for the attachment of the door nets to
R the cargo compartment floor. The attachment points are for the connection
R of the stanchions to the cargo compartment ceiling.
R
R The tie down/attachment items permit an easy, quick removal and
R installation of the nets and straps. For the load/unload procedure, the
R nets are removed/installed as necessary.
R B. AFT Cargo Compartment

R The AFT cargo compartment has items installed which permit the loading of
R bulk cargo.
R (1) The items which permit bulk loading are:

R - tie down/attachment points,
R - multiple attachment points,
R - divider nets/door nets,
R - load placards,
R - protection devices for the rapid decompression panels.

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R
R The AFT cargo compartment has tie down points, attachment points and
R multiple attachment points. The tie down points are for the
R attachment of the straps and/or nets which hold large or small items
R of bulk cargo. It is always necessary to use the nets and straps to
R safety all large or small items of bulk cargo. The tie down points
R are also for the attachment of the divider nets.
R
R The AFT cargo compartment has two divider nets (type C and type A2)
R installed. Divider net type C is installed at the FR53 and the
R divider net type A1 at FR47.5. The divider nets divide the cargo
R compartment into sections.
R
R Door nets type A and C are installed near the AFT cargo-compartment
R door. The door nets prevent damage to the cargo compartment door and
R keep the door areas clear of any bulk cargo. The door nets have
R stanchions which give them a strong contour. The door nets must
R always be installed after cargo is loaded or unloaded.
R
R The multiple attachment points are for the attachment of the door
R nets to the cargo compartment floor. The attachment points are for
R the connection of the stanchions to the cargo compartment ceiling.
R
R The tie down/attachment items permit an easy, quick removal and
R installation of the nets and straps. For the load/unload procedure,
R the nets are removed/installed as necessary.
R
R **ON A/C 901-999,
A. FWD Cargo Compartment

The FWD cargo compartment has items installed which permit the loading of
bulk cargo. The items which permit bulk loading are:
- load placards,
The FWD cargo compartment has tie down points, attachment points and

R

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The FWD cargo compartment has one divider net (type C) installed at FR28.
The divider nets divide the cargo compartment into sections.
Door nets type A and C are installed near the FWD cargo-compartment door.
The door nets prevent damage to the cargo compartment door and keep the
door areas clear of any bulk cargo. The door nets have stanchions which
give them a strong contour. The door nets must always be installed after
cargo is loaded or unloaded.
The tie down/attachment items permit an easy, quick removal and

B. AFT Cargo Compartment

The AFT cargo compartment has items installed which permit to load bulk
cargo.
(1) The items which permit bulk loading are:

- load placards,
The AFT cargo compartment has tie down points, attachment points and
multiple attachment points. The tie down points are for the
attachment of the straps and/or nets which hold large or small items
of bulk cargo. It is always necessary to use the nets and straps to
safety all large or small items of bulk cargo. The tie down points
are also for the attachment of the divider nets.
The AFT cargo compartment has two divider nets (type A2 and type C)
installed. Divider net type A2 is installed at the FR54 and divider
net type C at FR59. The divider nets divide the cargo compartment
into sections.
Door nets type A and C are installed near the AFT cargo-compartment
door. The door nets prevent damage to the cargo compartment door and
keep the door areas clear of any bulk cargo. The door nets have
stanchions which give them a strong contour. The door nets must
always be installed after cargo is loaded or unloaded.

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The multiple attachment points are for the attachment of the door
nets to the cargo compartment floor. The attachment points are for
the connection of the stanchions to the cargo compartment ceiling.
The tie down/attachment items permit an easy, quick removal and

installation of the nets and straps. For the load/unload procedure,
the nets are removed/installed as necessary.
R **ON A/C 101-199, 901-999,
4. _____________________
A. Components to restrain the BULK Cargo in the FWD Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 005)
R **ON A/C 901-999,
R (Ref. Fig. 005A)
R **ON A/C 101-199, 901-999,
B. Description of the Components of the Bulk Restraint System in the FWD

Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 005)
R **ON A/C 901-999,
R (Ref. Fig. 005A)

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R Net and Tie Down Points - FWD Cargo Compartment
R Figure 005

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Net and Tie Down Points - FWD Cargo Compartment
R Figure 005A

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R **ON A/C 101-199, 901-999,
(1) Divider Nets

The divider nets are installed in the FWD cargo compartment to divide
the cargo compartment in sections. The divider nets are of a mesh
type, with a mesh size not more than 180 mm (7.09 in.). The divider
nets are attached to net attachment points on the cargo compartment
ceiling and floor at designated positions for the individual
sections. When the divider nets are installed, they make it possible
to transport loose baggage and bulk cargo. The divider nets, when
installed, restrict any movement of the bulk cargo. No special tools
are required to remove or install the divider nets.
(2) Door Nets

The door nets are installed to prevent damage to the cargo door and
to enable a correct cargo door operation. Stanchions are installed
with the door nets to give the nets a firm contour and hold.
The door nets are attached at the lateral compartment linings to the
related net attachment points. The door nets are then passed around
the door stanchion to connect with another door net in the middle of
the cargo door area.
The nets are connected to each other by ring connections and snap
latches.
(3) Door Net Stanchions

The stanchions are a part of the door nets.
The stanchions have latch mechanism at the bottom and the top to
comply with the related attachment points.
The stanchions are attached to the cargo compartment ceiling and
floor.
The stanchions must be installed to help the door nets deflect and
resist bulk cargo from preventing door operating procedures.
(4) Tiedown and Attachment Points

The net tiedown and attachment points are installed in a designated
and prearranged position on the aircraft structure and anchor plates.
The tiedown and attachment points permit an easy and quick
removal/installation of the nets without special tools.
C. Components to restrain the BULK Cargo in the AFT Cargo Compartment.
R **ON A/C 101-199,
(Ref. Fig. 006)

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R Net and Tie Down Point - AFT Cargo Compartment
R Figure 006

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R **ON A/C 901-999,
R (Ref. Fig. 006A)
R **ON A/C 101-199, 901-999,
D. Description of the Components of the Bulk Restraint System in the AFT

Cargo Compartment
R **ON A/C 101-199,
(Ref. Fig. 006)
R **ON A/C 901-999,
R (Ref. Fig. 006A)
R **ON A/C 101-199, 901-999,
(1) Divider Nets

The divider nets are installed in the AFT cargo compartment to divide
the cargo compartment in sections. The divider nets are of a mesh
type, with a mesh size not more than 180 mm (7.09 in.). The divider
nets are attached to net attachment points on the cargo compartment
ceiling and floor at designated positions for the individual
sections. When the divider nets are installed, they make it possible
to transport loose baggage and bulk cargo. The divider nets, when
installed, restrict any movement of the bulk cargo. No special tools
are required to remove or install the divider nets.
(2) Door Nets

The door nets are installed to prevent damage to the cargo door and
to enable a correct cargo door operation. Stanchions are installed
with the door nets to give the nets a firm contour and hold.
The door nets are attached at the lateral compartment linings to the
related net attachment points. The door nets are then passed around
the door stanchion to connect with another door net in the middle of
the cargo door area.
latches.

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Net and Tie Down Point - AFT Cargo Compartment
R Figure 006A

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(3) Door Net Stanchions
floor.
The stanchions must be installed to help the door nets deflect and
resist bulk cargo from preventing door operating procedures.
(4) Tiedown and Attachment Points

The net tiedown and attachment points are installed in a designated
and prearranged position on the aircraft structure and anchor plates.
R **ON A/C 101-199,
R E. Description of the Components of the Bulk Restraint System in the BULK

R Cargo Compartment
R (Ref. Fig. 007)
R (1) The BULK cargo compartment is in Zone 160 between a divider net at
R FR59 and a fixed partition at FR65. The BULK cargo compartment is
R also specified as cargo compartment No.5. The BULK cargo compartment
R door which is found between FR60 and FR62 gives access to the cargo
R compartment No.5.
R The BULK cargo compartment has sidewall linings, ceiling panels and
R furnishings as follows:
R
R (a) Divider Net

R A divider net is installed at FR59 to divide the cargo
R compartments No.4 and No.5. The divider net is of a mesh type,
R with a mesh size not more than 180 mm (7.09 in.). The divider net
R is attached to net attachment points installed on the cargo
R compartment ceiling and floor at designated positions. When the
R divider net is installed, it is possible to transport loose
R baggage and bulk cargo. The divider net, when installed, restrict
R any movement of the bulk cargo. No special tools are required to
R remove or install the divider net.
R

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R BULK Compartment
R Figure 007

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R (b) Door Nets
R The door nets are installed to prevent damage to the cargo door
R and to permit a correct cargo door operation. Stanchions are
R installed with the door nets to give the nets a firm contour and
R hold.
R The door nets are attached at the lateral compartment linings to
R the related net attachment points. The door nets are then passed
R around the door stanchion to connect with another door net in the
R middle of the cargo door area.
R The nets are connected to each other by ring connections and snap
R latches.
R
R (c) Door Net Stanchions

R The stanchions are a part of the door nets.
R The stanchions have latch mechanism at the bottom and the top to
R comply with the related attachment points.
R The stanchions are attached to the cargo compartment ceiling and
R floor.
R The stanchions must be installed to help the door nets deflect
R and resist bulk cargo from preventing door operating procedures.
R
R (d) Tiedown and Attachment Points

R The net tiedown and attachment points are installed in a
R designated and prearranged position on the aircraft structure and
R anchor plates.
R The tiedown and attachment points permit an easy and quick
R removal/installation of the nets without special tools.
R
R (e) Air Conditioning Outlets

R The fixed partition at FR65 has cutouts (outlets) for the air
R conditioning system of the AFT cargo compartment.
R

EFF :

101-199, 25-52-00

Page 25
Feb 01/07

IAC
R **ON A/C 901-999,
E. Description of the Components of the Bulk Restraint System in the BULK

Cargo Compartment
R (Ref. Fig. 007A)
(1) The BULK cargo compartment is in Zone 160 between a divider net at
FR59 and a fixed partition at FR65. The BULK cargo compartment is
also specified as cargo compartment No.5. Access to the BULK cargo
compartment is gained through the AFT cargo compartment.
The BULK cargo compartment has sidewall linings, ceiling panels and
furnishings as follows:
(a) Divider Net

A divider net is installed at FR59 to divide the cargo
compartments No.4 and No.5. The divider net is of a mesh type,
with a mesh size not more than 180 mm (7.09 in.). The divider net
is attached to the stanchion and net attachment points installed
on the cargo compartment ceiling and floor at designated
positions. When the divider net is installed, it is possible to
transport loose baggage and bulk cargo. The divider net, when
installed, restrict any movement of the bulk cargo. No special
tools are required to remove or install the divider net.
(b) Door Nets - AFT Cargo Compartment

The door nets are installed to prevent damage to the cargo door
and to permit a correct cargo door operation. Stanchions are
installed with the door nets to give the nets a firm contour and
hold.
The door nets are attached at the lateral compartment linings to
the related net attachment points. The door nets are then passed
around the door stanchion to connect with another door net in the
middle of the cargo door area.
latches.
(c) Door Net Stanchions

floor.
The stanchions must be installed to help the door nets deflect
and resist bulk cargo from preventing door operating procedures.

EFF :

901-999, 25-52-00

Page 26
Feb 01/07

IAC
BULK Compartment
R Figure 007A

EFF :

901-999, 25-52-00

Page 27
Feb 01/07

IAC
(d) Tiedown and Attachment Points
The net tiedown and attachment points are installed in a
designated and prearranged position on the aircraft structure and
anchor plates.
(e) Air Conditioning Outlets

The fixed partition at FR65 has cutouts (outlets) for the air
conditioning system of the AFT cargo compartment.

EFF :

901-999, 25-52-00

Page 28
Feb 01/07

IAC
LININGS AND FURNISHINGS/FWD CARGO COMPARTMENT - DESCRIPTION AND OPERATION
_________________________________________________________________________
1. General
_______
**ON A/C 001-012, 014-019,
R
R The FWD cargo hold is below the passenger compartment in Zone 130 between
R the fixed partitions FR24A and FR34. The total volume of the FWD cargo
R compartment is 547 ft.3 (15.489 m3).
R The FWD cargo compartment door, between FR24A and FR28, gives access to the
R FWD cargo compartment.
R
R The FWD cargo compartment has:
R - Left sidewall lining
R - Ceiling panel
R - Right sidewall lining
R - Loading area light
R - Smoke detector panels
R - Rapid decompression panels
R - Cargo compartment lighting
R - Door net and divider net
R - Additional divider net
R - Tie-down/net attachment points.
R
**ON A/C 020-099,
R
R
R - Ceiling panel
R - Door net and divider net
R - Additional divider net

EFF :

001-012, 014-099, 25-54-00

Page 1
Config-1 Feb 01/08

IAC
R - Tie-down/net attachment points
R - Additional placards.
R
**ON A/C 001-012, 014-099,
2. __________________
Component Location
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)
**ON A/C 020-099,
(Ref. Fig. 001A)
**ON A/C 001-012, 014-099,
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
FIXED PARTITION FR24A 131/ 825
132
FIXED PARTITION FR34 131/ 825
132
PRESSURE COMPENSATION VALVE 131PW 131 825
LOADING AREA LIGHT 131AC 131 825 33-31-11
SMOKE DETECTOR PANEL 131BC 131 825 26-16-00
CEILING PANEL 131 825
CARGO COMPARTMENT LIGHTING 131AC/ 131 825
131BC
RH SIDEWALL LINING 132 825
DIVIDER NET 130 825
ADDITIONAL DIVIDER NET 130 825
LH SIDEWALL LINING 131 825
RAPID DECOMPRESSION PANELS 131 825
TIE-DOWN/NET ATTACHMENT 131 825

EFF :

001-012, 014-099, 25-54-00

Page 2
Config-1 Feb 01/08

IAC
3. __________________
System Description
A. Sidewall Linings and Ceiling Panels
The sidewall linings and ceiling panels in the FWD cargo compartment
prevent damage to the aircraft structure. They are made of
flame-resistant synthetic material and permit fast decompression. The
sidewall linings and ceiling panels are attached with quick-release
fasteners to:
- the support struts

- the cross beams
- the cargo compartment brackets.
The sidewall linings and ceiling panels are a sandwich construction. They
are made of honeycomb core, which is bonded between prepreg layers.
**ON A/C 001-012, 014-019,
B. Deflector Strips
Deflector strips are installed at the center of the ceiling panels in the
cargo compartment. The deflector strips keep a clearance between the top
of the cargo and the components of the smoke detection and fire
extinguishing system. The deflector strips also make sure that the
decompression panels for a fast decompression can open.
**ON A/C 020-099,
C. Bulk Loading Placards
Placards for bulk loading instructions are located on the ceiling in the
FWD cargo compartment. The placards tell the minimum clearance allowed
between the bulk cargo and the cargo compartment ceiling. The clearance
between the bulk cargo and the compartment ceiling must be kept to
prevent an inadvertent operation of the :
- smoke detectors,
- discharge nozzles of the fire extingnisher system.
Also to enable a correct function of the rapid decompression panels.
The clearance must be 51.0 mm (2.0078 in.) minimum.

EFF :

001-012, 014-099, 25-54-00

Page 3
Config-1 May 01/06

IAC
Component Location of the FWD Cargo Compartment

EFF :

001-012, 014-019, 25-54-00

Page 4
Config-1 May 01/06

IAC

EFF :

001-012, 014-019, 25-54-00

Page 5
Config-1 May 01/06

IAC
Figure 001A (SHEET 1)

EFF :

020-099, 25-54-00

Page 6
Config-1 May 01/06

IAC

EFF :

020-099, 25-54-00

Page 7
Config-1 May 01/06

IAC
R **ON A/C 001-012, 014-099,
D. Smoke Detector Panel
The FWD cargo compartment is completed with the smoke detection system.
The ceiling panel has therefore a cutout for the smoke detector panel.
The smoke detector panel is installed at the center of the ceiling panel
between FR29 and FR30.
E. Rapid Decompression Panels
Rapid decompression panels (blow-in and blow-out) are part of the cargo
panels and the lateral right sidewall lining at FR28.
Catch assemblies hold them in the cutouts. The rapid decompression panels
are sealed to the ceiling panels and to the sidewall lining with adhesive
tape, (Material No.05-066) .
NOTE : When it is necessary to repair a decompression panel refer to

____
Chp.250000.
F. Divider Net and Door Net
There are two types of nets installed in the FWD cargo compartment. The
divider net at FR28 and FR31 divides the cargo compartment in three
sections. The door net prevents damage to the cargo compartment door. The
door net and the divider net are attached to the tie-down and net
attachment points.
G. Tie-Down and Net Attachment Points
Screws attach the tie-down and net attachment points to the fuselage
structure. These attachment points are used for:
- the attachment of the door and divider net

- the attachment of the straps which hold large or small items of bulk
cargo.
H. Loading Area Light
The loading area light is a spotlight and is installed in the ceiling

panel at the FWD cargo compartment door. The intensity of the loading
area light permits to read labels on equipment near the cargo compartment
door.

EFF :

001-012, 014-099, 25-54-00

Page 8
Config-1 May 01/06

IAC
J. Cargo Compartment Lighting
The FWD cargo compartment has a lighting system with neon tubes and is
installed in the center of the ceiling panel. Toggle switches installed
at the FWD cargo compartment door control the lighting system.

EFF :

001-012, 014-099, 25-54-00

Page 9
Config-1 May 01/06

IAC
_________________________________________________________________________
1. General
_______
The FWD cargo compartment has sidewall linings, ceiling panels and
furnishings.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
132
FIXED PARTITION FR34 131/ 825
132
SMOKE DETECTOR PANEL 131NC 131 825 26-16-00
CARGO COMPARTMENT LIGHTING 131MC/ 131 825
131NC
LOADING AREA LIGHT 131MC 131 825 33-31-11
2509MM DIVIDER NET TYP C - FR28 130 825
2508MM DOOR NET TYP A 130 825
2507MM DOOR NET TYP C 130 825
3. __________________
System Description
prevent damage from the aircraft structure. They are made of
fasteners to:

EFF :

901-999, 25-54-00

Page 1
Config-2 Feb 01/08

IAC
Component Location of FWD Cargo Compartment

R

EFF :

901-999, 25-54-00

Page 2
Config-2 Feb 01/07

IAC

R

EFF :

901-999, 25-54-00

Page 3
Config-2 Feb 01/07

IAC
- the cross beams
B. Deflector Strips
C. Smoke Detector Panel
The smoke detector panel are installed at the center of the ceiling panel
between FR29 and FR30 and between FR35 and FR35.1.
D. Rapid Decompression Panels
tape.
E. Divider Net and Door Net
divider net divides the cargo compartments into sections. The door net
prevents damage to the cargo compartment door. The door net and the
divider net are attached to the tie-down and net attachment points.
F. Tie-Down and Net Attachment Points

cargo.

R

EFF :

901-999, 25-54-00

Page 4
Config-2 Feb 01/07

IAC
G. Loading Area Light

door.
H. Cargo Compartment Lighting

R

EFF :

901-999, 25-54-00

Page 5
Config-2 Feb 01/07

IAC
_________________________________________________________________________
1. General
_______
R the fixed partitions FR24A and FR35.2. The total volume of the FWD cargo

R - Ceiling panel
R - Door net and the divider net
R - Tie-down/net attachment points.
R
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
132
FIXED PARTITION FR35.2 131/ 825
132
LOADING AREA LIGHT 131AC 132 825 33-31-11
CARGO COMPARTMENT LIGHTING 131AC/ 131 825
131BC
DIVIDER NET 130 825
DOOR NET 132 825

EFF :

101-199, 25-54-00

Page 1
Config-3 Feb 01/08

IAC

EFF :

101-199, 25-54-00

Page 2
Config-3 Feb 01/07

IAC

EFF :

101-199, 25-54-00

Page 3
Config-3 Feb 01/07

IAC
3. __________________
System Description
prevent damage to the aircraft structure. They are made of
fasteners to:

- the cross beams
B. Deflector Strips
C. Smoke Detector Panel
The smoke detector panel are installed at the center of the ceiling panel
between FR29 and RR30 and between FR35 and FR35.1.
D. Rapid Decompression Panels
tape.

EFF :

101-199, 25-54-00

Page 4
Config-3 Feb 01/07

IAC
E. Divider Net and Door Net
divider net divides the cargo compartments into sections. The door net
prevents damage to the cargo compartment door. The door net and the
divider net are attached to the tie-down and net attachment points.
F. Tie-Down and Net Attachment Points

cargo.
G. Loading Area Light

door.
H. Cargo Compartment Lighting

EFF :

101-199, 25-54-00

Page 5
Config-3 Feb 01/07

IAC
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT FR24 - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-54-11-000-001
Removal of the FWD Cargo-Compartment Partition FR24
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notice
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-54-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-54-11-010-050
A. Get Access
(1) Open the FWD cargo-compartment door and install the actuator safety
lock (Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the opening of the FWD
(3) Put a warning notice in position on the control panel of the FWD
cargo-compartment loading-system to tell persons not to use it.

EFF :

ALL 25-54-11

Page 401
Nov 01/99

IAC
Subtask 25-54-11-865-050

R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 2000VU SEMI AUTO CLS-FWD 2MY 03 B
4. Procedure
_________
(Ref. Fig. 401/TASK 25-54-11-991-001)
Subtask 25-54-11-020-050
A. Removal of the FWD Cargo-Compartment Partition FR24
(1) Loosen the studs (1) of the cover assies (2) and remove them.
(2) Loosen the studs (3) of the cover strip assies (4) and remove them.
(3) Loosen the studs (5) of the partition panels (6), (7), (8).
(4) Remove the partition panels (6), (7), (8).

EFF :

ALL 25-54-11

Page 402
May 01/04

IAC
FWD Cargo Compartment Partition FR24
Figure 401/TASK 25-54-11-991-001

EFF :

ALL 25-54-11

Page 403
Nov 01/99

IAC
TASK 25-54-11-400-001
Installation of the FWD Cargo-Compartment Partition FR24
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-011 USA MIL-G-4343

SILICONE GREASE PNEUMATIC SYST AND SEALS
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-54-11-991-001 Fig. 401

EFF :

ALL 25-54-11

Page 404
Nov 01/99

IAC
3. __________
Job Set-up
Subtask 25-54-11-860-050
(1) Make sure that the FWD cargo-compartment door is open and safetied
with the actuator safety locks (Ref. TASK 52-30-00-860-001).
(2) Make sure that the access platform is in position at the opening of
the FWD cargo-compartment door.
(3) Make sure that the warning notice is in position on the control panel
of the FWD cargo-compartment loading system to tell persons not to
use it.
Subtask 25-54-11-865-051
tagged
R
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 25-54-11-991-001)
Subtask 25-54-11-910-050
(2) If necessary, remove the damaged seal (9) from the partition panels
(6), (7), (8).
(4) Replace the damaged seal (9) on the partition panels (6), (7), (8).

EFF :

ALL 25-54-11

Page 405
May 01/04

IAC
Subtask 25-54-11-420-050
B. Installation of the FWD Cargo-Compartment Partition FR24
(1) Apply a thick layer of COMMON GREASE (Material No. 04-011) on the
seals around each partition panel.
(2) Install the partition panels (6), (7), (8).
(3) Install the cover strip assies (4).
(4) Install the cover assies (2).
(5) Attach the partition panels (6), (7), (8) with the studs (1), (3),
(5).
5. Close-up
________
Subtask 25-54-11-410-050
A. Put the aircraft back to the serviceable condition.
items.
Subtask 25-54-11-865-052
breaker(s):
R 2MY, 3MY
Subtask 25-54-11-942-050
C. Close Access
(1) Remove the actuator safety lock and close the FWD cargo-compartment
door (Ref. TASK 52-30-00-860-002)

EFF :

ALL 25-54-11

Page 406
May 01/04

IAC
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT FR34 - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-54-12-000-001
Removal of the FWD Cargo Compartment Partition FR34
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-001 Fig. 401
**ON A/C 101-199,
R 25-54-12-991-001-B Fig. 401A
R **ON A/C 901-999,
R 25-54-12-991-001-A Fig. 401B

EFF :

ALL 25-54-12

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-54-12-010-050-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-54-12-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-54-12-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 25-54-12-991-001-A)
**ON A/C ALL
Subtask 25-54-12-020-050
A. Removal of the FWD Cargo-Compartment Partition FR34
NOTE : The removal of each partition panel is the same.

____
(1) Loosen the studs (5) of the partition panels (1),(2),(3).
(2) Remove the partition panels (1),(2),(3).
(3) Loosen the studs (8) of the valve (4).

EFF :

ALL 25-54-12

Page 402
Feb 01/07

IAC
(4) Remove the valve (4) and the cover assy (7).

R

EFF :

ALL 25-54-12

Page 403
Feb 01/07

IAC
FWD Cargo - Compartment Partition FR34

R

EFF :

001-012, 014-099, 25-54-12

Page 404
May 01/06

IAC

R

EFF :

001-012, 014-099, 25-54-12

Page 405
May 01/06

IAC
R FWD Cargo - Compartment Partition FR35.5

EFF :

101-199, 25-54-12

Page 406
Feb 01/07

IAC
R FWD Cargo - Compartment Partition FR35.5

EFF :

101-199, 25-54-12

Page 407
Feb 01/07

IAC
R Figure 401B/TASK 25-54-12-991-001-A12 (SHEET 1)

R

EFF :

901-999, 25-54-12

Page 408
Feb 01/07

IAC

R

EFF :

901-999, 25-54-12

Page 409
Feb 01/07

IAC
TASK 25-54-12-400-001
Installation of the FWD Cargo Compartment Partition FR34
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-001 Fig. 401

EFF :

ALL 25-54-12

Page 410
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-54-12-991-001-B Fig. 401A
R **ON A/C 901-999,
R 25-54-12-991-001-A Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-54-12-860-050
(1) Make sure that the FWD cargo-compartment door is opened and safetied
the FWD cargo- compartment door.
of the FWD cargo loading system to tell persons not to use it.
R **ON A/C 101-199, 901-999,
Subtask 25-54-12-860-050-A

EFF :

ALL 25-54-12

Page 411
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-54-12-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-54-12-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 25-54-12-991-001-A)
**ON A/C ALL
Subtask 25-54-12-910-050
(3) If necessary, remove damaged tape (6),(9) from the partition panels
(1),(2),(3) and from the valve (4).
(5) Renew the removed tape (6),(9) on the partition panels (1),(2),(3)
and on the valve (4).

EFF :

ALL 25-54-12

Page 412
Feb 01/07

IAC
Subtask 25-54-12-420-050
B. Installation of the FWD Cargo-Compartment Partition FR34
(1) Put the valve (4) and the cover assy (7) in the correct position on
the partition panel (3) and fasten them with the studs (8).
(2) Install the partition panels (1),(2),(3).
(3) Fasten the partition panels (1),(2),(3) with the studs (5).
5. Close-up
________
Subtask 25-54-12-410-050
items.
Subtask 25-54-12-942-054-A
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-54-12

Page 413
Feb 01/07
R
IAC
TASK 25-54-12-000-002
Removal of the Ceiling Panels in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-004 Fig. 402
**ON A/C 101-199,
R 25-54-12-991-004-B Fig. 402A
R **ON A/C 901-999,
R 25-54-12-991-004-A Fig. 402B

R

EFF :

ALL 25-54-12

Page 414
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-54-12-010-051-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-54-12-991-004)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 25-54-12-991-004-B)
R **ON A/C 901-999,
R (Ref. Fig. 402B/TASK 25-54-12-991-004-A)
**ON A/C ALL
Subtask 25-54-12-020-051
NOTE : The removal of each ceiling panel is the same.

____
(1) Remove the joint strip (5) from the ceiling panels (2).
(2) Support the ceiling panels (2).
(3) Loosen the studs (3),(4) and (7) of the ceiling panels (2).

R

EFF :

ALL 25-54-12

Page 415
Feb 01/07

IAC
Ceiling Panels - FWD Cargo Compartment
Figure 402/TASK 25-54-12-991-004

R

EFF :

001-012, 014-099, 25-54-12

Page 416
Feb 01/07

IAC
R Ceiling Panels - FWD Cargo Compartment
R Figure 402A/TASK 25-54-12-991-004-B

R

EFF :

101-199, 25-54-12

Page 417
Feb 01/07

IAC
Ceiling Panels - FWD Cargo Compartment
R Figure 402B/TASK 25-54-12-991-004-A

R

EFF :

901-999, 25-54-12

Page 418
Feb 01/07

IAC
(4) Remove the ceiling panels (2) from the aircraft structure.

EFF :

ALL 25-54-12

Page 419
Feb 01/07
R
IAC
TASK 25-54-12-400-002
Installation of the Ceiling Panels in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-004 Fig. 402

EFF :

ALL 25-54-12

Page 420
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-54-12-991-004-B Fig. 402A
R **ON A/C 901-999,
R 25-54-12-991-004-A Fig. 402B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-54-12-860-051
R **ON A/C 101-199, 901-999,
Subtask 25-54-12-860-051-A

EFF :

ALL 25-54-12

Page 421
Feb 01/07

IAC
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-54-12-991-004)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 25-54-12-991-004-B)
R **ON A/C 901-999,
R (Ref. Fig. 402B/TASK 25-54-12-991-004-A)
**ON A/C ALL
Subtask 25-54-12-910-051
(3) If necessary, remove damaged tape (1) from the ceiling panels (2).
(5) Replace the removed tape (1) on the ceiling panels (2).
(6) Check the decompression panels as follows:
(a) Make sure that each decompression panel is in the correct

position.
(b) Make sure that each decompression panel is in the correct

condition.

R

EFF :

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Page 422
Feb 01/07

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(c) Make sure that the seal of each decompression panel is in the
correct condition.
(7) If necessary, replace the decompression panel(s) and/or the seal(s)

(Ref. TASK 25-68-41-960-001).
Subtask 25-54-12-420-051
B. Install the Ceiling Panels from FR24 thru FR34
NOTE : The installation of each ceiling panel is the same.

____
(1) Put the ceiling panels (2) in the correct installation position on
the aircraft structure.
R NOTE : Engage the stud in the hole and turn two or three times until
____
R the stud is secured. When you install the stud a click sound
R will be heared. The click sound is an indication that the self
R locking mechanism has created.
R (2) Attach the ceiling panels (2) with the studs (3),(4) and (7).
(3) Install the joint strips (5) on the ceiling panels (2).
5. Close-up
________
Subtask 25-54-12-410-051
items.
**ON A/C 001-012, 014-099,
Subtask 25-54-12-942-057
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

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Page 423
May 01/08

IAC
R **ON A/C 101-199, 901-999,
Subtask 25-54-12-942-057-A
B. Close Access
door (Ref. TASK 52-30-00-860-002).

R

EFF :

101-199, 901-999, 25-54-12

Page 424
Feb 01/07

IAC
**ON A/C ALL
TASK 25-54-12-000-003
Removal of the Sidewall Panels in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-003 Fig. 403
**ON A/C 101-199,
R 25-54-12-991-003-B Fig. 403A
R **ON A/C 901-999,
R 25-54-12-991-003-A Fig. 403B

EFF :

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Page 425
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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-54-12-010-052-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 25-54-12-991-003)
**ON A/C 101-199,
R (Ref. Fig. 403A/TASK 25-54-12-991-003-B)
R **ON A/C 901-999,
R (Ref. Fig. 403B/TASK 25-54-12-991-003-A)
**ON A/C ALL
Subtask 25-54-12-020-052
A. Removal of the Sidewall Panels
NOTE : The removal of each sidewall panel is the same.

____
(1) Support the sidewall panels (41).
(2) Loosen the studs (47) of the sidewall panels (41).
(3) Remove the sidewall panels (41) from the aircraft structure.

EFF :

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Page 426
Feb 01/07

IAC
Sidewall Panels - FWD Cargo Compartment
Figure 403/TASK 25-54-12-991-003

R

EFF :

001-012, 014-099, 25-54-12

Page 427
Feb 01/07

IAC
R Sidewall Panels - FWD Cargo Compartment
R Figure 403A/TASK 25-54-12-991-003-B

EFF :

101-199, 25-54-12

Page 428
Feb 01/07

IAC
Sidewall Panels - FWD Cargo Compartment
R Figure 403B/TASK 25-54-12-991-003-A

EFF :

901-999, 25-54-12

Page 429
Feb 01/07

IAC
TASK 25-54-12-400-003
Installation of the Sidewall Panels in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-54-12-991-003 Fig. 403

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-54-12-991-003-B Fig. 403A
R **ON A/C 901-999,
R 25-54-12-991-003-A Fig. 403B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-54-12-860-052
R **ON A/C 101-199, 901-999,
Subtask 25-54-12-860-052-A

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 25-54-12-991-003)
**ON A/C 101-199,
(Ref. Fig. 403A/TASK 25-54-12-991-003-B)
**ON A/C 901-999,
(Ref. Fig. 403B/TASK 25-54-12-991-003-A)
**ON A/C ALL
Subtask 25-54-12-910-052
(3) If necessary, remove damaged tape (48) from the sidewall panels (41).
(5) Replace the removed tape (48) on the sidewall panels (41).
Subtask 25-54-12-420-052
B. Installation of the Sidewall Panels
NOTE : The installation of each sidewall panel is the same.

____
R (1) Put the sidewall panels (41) in the correct installation position on
R the aircraft structure.
____

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(2) Secure the sidewall panels (41) with the studs (47).
5. Close-up
________
Subtask 25-54-12-410-052
items.
**ON A/C 001-012, 014-099,
Subtask 25-54-12-942-058
B. Close Access
door (Ref. TASK 52-30-00-860-002).
R **ON A/C 101-199, 901-999,
Subtask 25-54-12-942-058-A
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

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Page 433
Feb 01/07

IAC
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT FR34 - REPAIRS
_____________________________________________________________
TASK 25-54-12-300-001
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific Highspeed Tape

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R TAPE, PRESSURE SENSITIVE,GLASSCLOTH (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-50-00-200-002 General Visual Inspection of Cargo Compartment

R Decompression, Lining and Floor Panels
R 25-54-12-991-006 Fig. 801
R 25-54-12-991-007 Fig. 802

EFF :

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May 01/05

IAC
3. __________
Job Set-up
Subtask 25-54-12-010-055
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
Subtask 25-54-12-210-051
A. Inspection
(1) Do an inspection of the lining panels of the FWD cargo-compartment

for missing fasteners (Ref. TASK 25-50-00-200-002).
R (2) Missing fasteners are permitted on the ceiling, sidewall and the
R partition lining panels if:
R - there are no fasteners (1) missing at the corners of the lining
R panels
R - not more than one fastener (2) is missing from an edge of a lining
R panel.
Subtask 25-54-12-350-050
B. Repair
(1) If a stud is missing, install a new fastener assembly (stud, washer

and lock washer).
R (2) If it is not possible to install the fastener(s) in the time

R necessary, seal the stud hole(s) (3) as follows:
R - seal the hole (3) on the lining panel where the fastener is missing
R with the Highspeed Tape (4) or the BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-060) (4).
R NOTE : The edge where the fastener is missing must be sealed.

____

EFF :

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Page 802
May 01/05

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R Missing Fastener Inspection
R Figure 801/TASK 25-54-12-991-006

EFF :

ALL 25-54-12

Page 803
May 01/05

IAC
R Missing Fastener Repair

EFF :

ALL 25-54-12

Page 804
May 01/05

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EFF :

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Page 805
May 01/05

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R (3) Seal the edge where the fastener is missing as follows:
R (a) If there is sufficient clearance between the panel with the

R missing fastener (3) and the adjacent panel:
R - make an overlap from the panel with the missing fastener (3) to
R the secondary structure (5)
R - do this with the Highspeed Tape (4) or the BONDING AND ADHESIVE
R COMPOUNDS (Material No. 08-060) (4)
R - the tape (4) must extend to the next fasteners adjacent to the
R sealed hole (3).
R (b) If there is not sufficient clearance between the panel with the
R the next panel
R - the tape length must extend to the primary or secondary
R structure (5) at both ends of the edge with the missing
R fastener (3).
R (c) If a cover strip (6) is installed between the panel with the
R the adjacent panel through the cover strip (6)
R sealed hole (3).
R NOTE : Up to 100 Flight Hours (10 days), a visual inspection of

____
R the repair area is necessary once a week. From 100 Flight
R Hours to 500 Flight Hours (50 days), you must do a visual
R inspection of the repair area every day. A new fastener
R assembly must be installed within 500 flight hours after
R the installation of the Highspeed Tape (4) or the BONDING
R AND ADHESIVE COMPOUNDS (Material No. 08-060) (4).

EFF :

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Page 806
May 01/05

IAC
5. Close-up
________
Subtask 25-54-12-410-055
A. Close Access
door (Ref. TASK 52-30-00-860-002).
items.

EFF :

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Page 807
May 01/05

IAC
STANCHION - DOOR NET - REMOVAL/INSTALLATION
___________________________________________
TASK 25-54-17-000-001
Removal of the Net Stanchions in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-54-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-54-17-010-050
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
FWD cargo-compartment door.

EFF :

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Page 401
May 01/05

IAC
4. Procedure
_________
Subtask 25-54-17-020-050
A. Removal of the Net Stanchions

(Ref. Fig. 401/TASK 25-54-17-991-001)
(1) Disconnect the net fittings from the applicable net attachment
fittings of the cargo-compartment floor and ceiling areas.
(2) Remove the stanchions (2).
NOTE : The removal procedure for all the stanchions (2) is the same.
____
Thus, the removal procedure for one stanchion (2) only is
given here.
(a) Turn the locking base (3) counterclockwise to unlock the

stanchion from the tiedown point (4).
(b) Push the stanchion (2) up to release the stanchion locking base
(3) from the tiedown point (4).
(c) Move the lower part of the stanchion (2) away from the tiedown
point (4). Then move the stanchion (2) down to remove the
stanchion plunger from the upper ceiling fitting (1).

EFF :

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Page 402
May 01/05

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Stanchion - Door Net - FWD Cargo Compartment
Figure 401/TASK 25-54-17-991-001

EFF :

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Page 403
May 01/05

IAC
TASK 25-54-17-400-001
Installation of the Net Stanchions in the FWD Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-54-17-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-54-17-860-050
with the actuator safety lock (Ref. TASK 52-30-00-860-001).
opening of the FWD cargo-compartment door.

EFF :

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Page 404
May 01/05

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4. Procedure
_________
Subtask 25-54-17-910-050
A. Preparation for Installation:
Subtask 25-54-17-420-050
B. Installation of the Net Stanchions.

(Ref. Fig. 401/TASK 25-54-17-991-001)
NOTE : The installation procedure for all the stanchions (2) is the same.
____
Thus, the installation procedure for one stanchion (2) only is
given here.
(1) Make sure that the stanchion locking base (3) is in the unlocked
position.
(2) Carefully insert the stanchion plunger (2) in the upper ceiling
fitting (1).
(3) Push the stanchion (2) up and align the stanchion locking base (3)
with the tiedown point (4).
(4) Carefully lower the stanchion (2).
(5) Make sure that the stanchion locking base (3) is in the correct
position on the tiedown point (4).
(6) Turn the stanchion locking base (3) clockwise 90 degrees to attach
the stanchion (2) to the tiedown point (4).
(7) Make sure that the stanchion (2) is correctly attached.
(8) Connect the net fittings to the applicable net attachment fittings as
required.

EFF :

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Page 405
May 01/05

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5. Close-up
________
Subtask 25-54-17-410-050
A. Close Access
items.
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-54-17

Page 406
May 01/05

IAC
TIE DOWN FITTING AND NETS - FWD - REMOVAL/INSTALLATION
______________________________________________________
TASK 25-54-41-000-001
Removal of the Tie-Down and Net Attachment Fittings of the FWD Cargo-
Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-025,
25-54-41-991-001 Fig. 401
**ON A/C 101-199,
R 25-54-41-991-001-C Fig. 401A
R **ON A/C 901-999,
R 25-54-41-991-001-B Fig. 401B

EFF :

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Page 401
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-54-41-991-001-A Fig. 401C
**ON A/C 001-012, 014-099,
25-54-41-991-002 Fig. 402
**ON A/C 101-199,
R 25-54-41-991-002-B Fig. 402A
R **ON A/C 901-999,
R 25-54-41-991-002-A Fig. 402B
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-54-41-010-050
A. Get Access
lock (Ref. TASK 52-30-00-860-001).

EFF :

ALL 25-54-41

Page 402
Feb 01/07

IAC
4. Procedure
_________
**ON A/C 001-012, 014-025,
Subtask 25-54-41-020-050
A. Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
(Ref. Fig. 401/TASK 25-54-41-991-001)
R **ON A/C 001-012, 014-025,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 401C/TASK 25-54-41-991-001-A)
R **ON A/C 001-012, 014-025,
(1) Remove the cargo net(s) (1), if installed:
(a) Disconnect the net fittings (2) from the applicable net
attachment fittings of the cargo-compartment floor and ceiling
areas.
(b) Remove the cargo net(s) (1).
(2) Remove the tie-down points (4):
NOTE : The removal procedure for all the tie-down points (4) is the
____
same. Therefore, the removal procedure for one tie-down point
(4) only is given here.
(a) Remove the screws (3) from the tie-down point (4).
(b) Remove the tie-down point (4) from the structure (5).
(3) Remove the seat-track section (7):
(a) Remove the screws (6) from the seat-track section (7).
(b) Remove the seat-track section (7) from the structure (5).

EFF :

ALL 25-54-41

Page 403
Feb 01/08

IAC
Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Floor Area
Figure 401/TASK 25-54-41-991-001

R

EFF :

001-012, 014-025, 25-54-41

Page 404
Feb 01/07

IAC
Figure 401A/TASK 25-54-41-991-001-C

EFF :

101-199, 25-54-41

Page 405
Feb 01/08
R
IAC
Figure 401B/TASK 25-54-41-991-001-B

R

EFF :

901-999, 25-54-41

Page 406
Feb 01/08

IAC
Figure 401C/TASK 25-54-41-991-001-A

R

EFF :

001-012, 014-099, 25-54-41

Page 407
Feb 01/08

IAC
(4) Remove the seat-track sections (10):
NOTE : The removal procedure for all the seat-track sections (10) is
____
the same. Therefore, the removal procedure for one seat-track
section (10) only is given here.
(a) Remove the screws (8) and (9) from the seat-track section (10).
R
R **ON A/C 026-099,
Subtask 25-54-41-020-050-A
(Ref. Fig. 401C/TASK 25-54-41-991-001-A)
areas.
____
(3) Remove the seat-track section (5):
(a) Remove the screws (4) from the seat-track section (5).

R

EFF :

001-012, 014-099, 25-54-41

Page 408
Feb 01/08

IAC
____
(b) Remove the tie-down point (9) from the plug housing (10).
(c) If necessary, remove the plug housing (10) from the structure
(3).
(5) Remove the tie-down fittings (12):
NOTE : The removal procedure for all the tie-down fittings (12) is
____
the same. Therefore, the removal procedure for one tie-down
fitting (12) only is given here.
(a) Remove the screws (11) from the tie-down fitting (12).
(b) Remove the tie-down fitting (12) from the structure (3).
(6) Remove the tie-down fitting (14):
____

R

EFF :

026-099, 25-54-41

Page 409
Feb 01/08

IAC
R **ON A/C 101-199,
R Subtask 25-54-41-020-050-C
R A. Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
R (Ref. Fig. 401A/TASK 25-54-41-991-001-C)
R (1) Remove the cargo net(s) (7), if installed:
R (a) Disconnect the net fittings (8) from the applicable net
R attachment fittings of the cargo-compartment floor and ceiling
R areas.
R (b) Remove the cargo net(s) (7).
R (2) Remove the tie-down points (2):
R NOTE : The removal procedure for all the tie-down points (2) is the
____
R same. Therefore, the removal procedure for one tie-down point
R (2) only is given here.
R (a) For the tie-down points (2) installed between FR35 and FR35.4:
R 1
_ Remove the nuts (4), and remove the screws (1) from the
R tie-down point (2).
R (b) For the tie-down points (2) installed at all other frame
R positions:
R 1
_ Remove the screws (1) from the tie-down point (2).
R (c) Remove the tie-down point (2) from the structure (3).
R (3) Remove the seat-track section (6):
R (a) Remove the screws (5) from the seat-track section (6).
R (b) Remove the seat-track section (6) from the structure (3).
____

R

EFF :

101-199, 25-54-41

Page 410
Feb 01/08

IAC
R (a) For the tie-down points (10) installed between FR35 and FR35.4:
R 1
_ Remove the nuts (12), and remove the screws (9) from the
R tie-down point (10).
R (b) For the tie-down points (10) installed at all other frame
R positions:
R 1
_ Remove the screws (9) from the tie-down point (10).
R (c) Remove the tie-down point (10) from the plug housing (11).
R (d) If necessary, remove the plug housing (11) from the structure
R (3).
R (5) Remove the tie-down fittings (14):
R NOTE : The removal procedure for all the tie-down fittings (14) is
____
R the same. Therefore, the removal procedure for one tie-down
R fitting (14) only is given here.
R (a) Remove the screws (13) from the tie-down fitting (14).
R (b) Remove the tie-down fitting (14) from the structure (3).
R (6) Remove the tie-down fitting (16):
____

R

EFF :

101-199, 25-54-41

Page 411
Feb 01/08

IAC
R **ON A/C 901-999,
R Subtask 25-54-41-020-050-B
R (Ref. Fig. 401B/TASK 25-54-41-991-001-B)
R areas.
____
R (a) Remove the screws (3) from the tie-down point (4).
R (b) Remove the tie-down point (4) from the plug housing (5).
R (c) If necessary, remove the plug housing (5) from the structure (6).
____
R (b) Remove the tie-down point (8) from the structure (6).
R (4) Remove the seat-track section (10):
R (a) Remove the screws (9) from the seat-track section (10).

R

EFF :

901-999, 25-54-41

Page 412
Feb 01/08

IAC
____
____
**ON A/C ALL
Subtask 25-54-41-020-051
B. Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-54-41-991-002)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 25-54-41-991-002-B)
**ON A/C 901-999,
(Ref. Fig. 402B/TASK 25-54-41-991-002-A)

EFF :

ALL 25-54-41

Page 413
Feb 01/08

IAC
Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling Area
Figure 402/TASK 25-54-41-991-002

R

EFF :

001-012, 014-099, 25-54-41

Page 414
Feb 01/07

IAC
R Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling Area
R Figure 402A/TASK 25-54-41-991-002-B

R

EFF :

101-199, 25-54-41

Page 415
Feb 01/07

IAC
Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling Area
R Figure 402B/TASK 25-54-41-991-002-A

R

EFF :

901-999, 25-54-41

Page 416
Feb 01/07

IAC
**ON A/C ALL
(a) Disconnect the net fittings (6) from the tie-down and net
areas.
(2) Remove the stanchion fitting (2):
(a) Remove the screws (3) from the stanchion fitting (2).
(b) Remove the stanchion fitting (2) from the structure (1).
____
____
(b) Remove the tie-down point (9) from the spacer (8).
(c) If necessary, remove the spacer (8):
1
_ Remove the screws (11) from the spacer (8).
2
_ Remove the spacer (8) from the structure (1).

EFF :

ALL 25-54-41

Page 417
Feb 01/08
R
IAC
TASK 25-54-41-400-001
Installation of the Tie-Down and Net Attachment Fittings of the FWD Cargo-
Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific non-metal scraper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 25-54-41

Page 418
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-025,
25-54-41-991-001 Fig. 401
**ON A/C 101-199,
R 25-54-41-991-001-C Fig. 401A
R **ON A/C 901-999,
R 25-54-41-991-001-B Fig. 401B
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-54-41-991-001-A Fig. 401C
**ON A/C 001-012, 014-099,
25-54-41-991-002 Fig. 402
**ON A/C 101-199,
R 25-54-41-991-002-B Fig. 402A
R **ON A/C 901-999,
R 25-54-41-991-002-A Fig. 402B

EFF :

ALL 25-54-41

Page 419
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,
25-54-41-991-003 Fig. 403
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-54-41-860-050
the FWD cargo-compartment door.
4. Procedure
_________
**ON A/C 001-012, 014-025,
Subtask 25-54-41-910-050
(4) Apply the SPECIAL MATERIALS (Material No. 05-002) to the threads of
the screws which attach the tie-down and net attachment fittings.

R

EFF :

ALL 25-54-41

Page 420
Feb 01/07

IAC
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-54-41-910-050-A

_______
DO NOT SMOKE.
_______
MATERIAL.
(2) Use a non-metal scraper to remove the old sealant from the component
interface and the adjacent area.
(3) Use a lint-free cloth MISCELLANEOUS (Material No. 19-003) and the
CLEANING AGENTS (Material No. 11-003) to clean the component

EFF :

ALL 25-54-41

Page 421
Feb 01/07
R
IAC
**ON A/C 001-012, 014-025,
Subtask 25-54-41-420-050
B. Installation of the Tie-Down and Net Attachment Fittings in the Floor

Area
(Ref. Fig. 401/TASK 25-54-41-991-001)
R **ON A/C 001-012, 014-025,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 401C/TASK 25-54-41-991-001-A)
R **ON A/C 001-012, 014-025,
(1) Install the tie-down points (4):
NOTE : The installation procedure for all the tie-down points (4) is
____
the same. Therefore, the installation procedure for one
tie-down point (4) only is given here.
(a) Put the tie-down point (4) in position at the structure (5).
(b) Install the screws (3) in the tie-down point (4).
(2) Install the seat-track section (7):
(a) Put the seat-track section (7) in position at the structure (5).
(b) Install the screws (6) in the seat-track section (7).
(3) Install the seat-track sections (10):
NOTE : The installation procedure for all the seat-track sections

____
(10) is the same. Therefore, the installation procedure for
one seat-track section (10) only is given here.
(b) Install the screws (8) and (9) in the seat-track section (10).

EFF :

001-012, 014-025, 25-54-41

Page 422
Feb 01/08

IAC
(4) Install the cargo net(s) (1), if removed:
(a) Put the cargo net(s) (1) in position at the applicable net
areas.
(b) Connect the net fittings (2) to the net attachment fittings.
R
R **ON A/C 026-099,
Subtask 25-54-41-420-050-A

Area
(Ref. Fig. 401C/TASK 25-54-41-991-001-A)
____
(2) Install the seat-track section (5):
(b) Install the screws (4) in the seat-track section (5).
____
(a) If removed, put the plug housing (10) in position at the

structure (3).
(b) Put the tie-down point (9) in position at the plug housing (10).
(c) Install the screws (8) in the tie-down point (9).

R

EFF :

001-012, 014-099, 25-54-41

Page 423
Feb 01/08

IAC
(4) Install the tie-down fittings (12):
NOTE : The installation procedure for all the tie-down fittings (12)
____
is the same. Therefore, the installation procedure for one
tie-down fitting (12) only is given here.
(a) Put the tie-down fitting (12) in position at the structure (3).
(b) Install the screws (11) in the tie-down fitting (12).
(5) Install the tie-down fitting (14):
____
areas.

R

EFF :

026-099, 25-54-41

Page 424
Feb 01/08

IAC
R **ON A/C 101-199,
R Subtask 25-54-41-420-050-C
R B. Installation of the Tie-Down and Net Attachment Fittings in the Floor

R Area
R (Ref. Fig. 401A/TASK 25-54-41-991-001-C)
R (1) Install the tie-down points (2):
R NOTE : The installation procedure for all the tie-down points (2) is
____
R the same. Therefore, the installation procedure for one
R tie-down point (2) only is given here.
R (a) Put the tie-down point (2) in position at the structure (3).
R (b) For the tie-down points (2) installed between FR35 and FR35.4:
R 1
_ Install the screws (1) and the nuts (4).
R (c) For the tie-down points (2) installed at all other frame
R positions:
R 1
_ Install the screws (1) in the tie-down point (2).
R (2) Install the seat-track section (6):
R (a) Put the seat-track section (6) in position at the structure (3).
R (b) Install the screws (5) in the seat-track section (6).
____
R (a) If removed, put the plug housing (11) in position at the

R structure (3).
R (b) Put the tie-down point (10) in position at the plug housing (11).
R (c) For the tie-down points (10) installed between FR35 and FR35.4:
R 1
_ Install the screws (9) and the nuts (12).

R

EFF :

101-199, 25-54-41

Page 425
Feb 01/08

IAC
R (d) For the tie-down points (10) installed at all other frame
R positions:
R 1
_ Install the screws (9) in the tie-down point (10).
R (4) Install the tie-down fittings (14):
R NOTE : The installation procedure for all the tie-down fittings (14)
____
R is the same. Therefore, the installation procedure for one
R tie-down fitting (14) only is given here.
R (a) Put the tie-down fitting (14) in position at the structure (3).
R (b) Install the screws (13) in the tie-down fitting (14).
R (5) Install the tie-down fitting (16):
____
R (7) Install the cargo net(s) (7), if removed:
R (a) Put the cargo net(s) (7) in position at the applicable net
R areas.
R (b) Connect the net fittings (8) to the net attachment fittings.

R

EFF :

101-199, 25-54-41

Page 426
Feb 01/08

IAC
R **ON A/C 901-999,
R Subtask 25-54-41-420-050-B

R Area
R (Ref. Fig. 401B/TASK 25-54-41-991-001-B)
____
R (a) If removed, put the plug housing (5) in position at the structure
R (6).
R (c) Install the screws (3) in the tie-down point (4).
____
R (b) Install the screws (7) in the tie-down point (8).
R (3) Install the seat-track section (10):
R (b) Install the screws (9) in the seat-track section (10).

R

EFF :

901-999, 25-54-41

Page 427
Feb 01/08

IAC
____
____
R areas.
**ON A/C ALL
Subtask 25-54-41-420-051
C. Installation of the Tie-Down and Net Attachment Fittings in the Ceiling

Area
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-54-41-991-002)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 25-54-41-991-002-B)

EFF :

ALL 25-54-41

Page 428
Feb 01/08

IAC
**ON A/C 901-999,
(Ref. Fig. 402B/TASK 25-54-41-991-002-A)
**ON A/C ALL
(1) Install the stanchion fitting (2):
(a) Put the stanchion fitting (2) in position at the structure (1).
(b) Install the screws (3) in the stanchion fitting (2).
____
____
(a) Install the spacer (8), if removed:
1
_ Put the spacer (8) in position at the structure (1).
2
_ Install the screws (11) in the spacer (8).
(b) Put the tie-down point (9) in position at the spacer (8).
areas.

EFF :

ALL 25-54-41

Page 429
Feb 01/08
R
IAC
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-54-41-390-050
D. Application of Sealants
(Ref. Fig. 403/TASK 25-54-41-991-003)

_______
DO NOT SMOKE.
_______
MATERIAL.
(1) For the tie-down and net attachment fittings installed in a closed
cutout:
(a) Make sure that the gap between the plug housing (2) and the
cutout in the floor panel (1) is clean.
(b) Apply the SEALANTS (Material No. 09-016) (3) and fill the gap
between the plug housing (2) and the cutout in the floor panel
(1).
(2) For the tie-down and net attachment fittings installed in an open
cutout:
(a) Make sure that the gaps between the tie-down fitting (4) and the
cutouts in the floor panels (1) are clean.
(b) Apply the SEALANTS (Material No. 09-016) (3) and fill the gaps
between the tie-down fitting (4) and the cutouts in the floor
panels (1).
CLEANING AGENTS (Material No. 11-003) to remove the unwanted sealant
from the component interface and the adjacent area.

EFF :

ALL 25-54-41

Page 430
Feb 01/08
R
IAC
Application of Sealants
Figure 403/TASK 25-54-41-991-003

EFF :

ALL 25-54-41

Page 431
Feb 01/08
R
IAC
**ON A/C ALL
5. Close-up
________
Subtask 25-54-41-410-050
A. Close Access
items.
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-54-41

Page 432
Feb 01/08

IAC
LININGS AND FURNISHINGS/AFT CARGO COMPARTMENT - DESCRIPTION AND OPERATION
_________________________________________________________________________
1. General
_______
**ON A/C 001-010, 012-012,
R
R The AFT cargo hold is below the passenger compartment in Zone 150/160
R between the fixed partitions FR47 and FR65. A divider net divides the AFT
R cargo hold into two compartments. They are known as cargo compartments 4 and
R 5. The cargo compartment 5 is also known as the BULK cargo compartment. The
R total volume of the aft/bulk cargo compartment is 989 ft.3 (28.005 m3).
R The AFT cargo compartment door, between FR52A and FR56, gives access to the
R cargo compartment 4. The BULK cargo compartment door, between FR60 and FR62,
R gives access to the cargo compartment 5.
R
R The aft/bulk cargo compartments have:
R
R - Ceiling panel
R - Access panel
R - Door net
R - Divider nets
R - Additional divider nets
R - Air conditioning inlets
R - Air conditioning outlets
R
**ON A/C 011-011, 014-099,
R
R between the fixed partitions FR47 and FR65. A divider net divides the AFT
R cargo hold into seperate compartments. They are known as cargo compartments
R 3, 4 and 5. The cargo compartment 5 is also known as the BULK cargo
R compartment. The total volume of the aft/bulk cargo compartment is 989 ft.3
R (28.005 m3).
R cargo compartments 3, 4 and 5.

EFF :

001-012, 014-099, 25-55-00

Page 1
Config-1 Feb 01/08

IAC
R
R
R - Ceiling panel
R - Smoke detector panel
R - AFT door net
R - Divider nets
R - Additional divider nets
R - Access panels
R - Air conditioning outlets.
R
**ON A/C 001-012, 014-099,
2. __________________
Component Location
**ON A/C 001-012, 014-019,
(Ref. Fig. 001)
**ON A/C 020-099,
(Ref. Fig. 001A)

EFF :

001-012, 014-099, 25-55-00

Page 2
Config-1 Feb 01/08

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R **ON A/C 001-012, 014-099,
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
FIXED PARTITION FR47 151/ 826 25-55-11
152
162
PRESSURE COMPENSATION VALVE 161DW 161 826
LOADING AREA LIGHT 151CC 151 826 33-34-00
SMOKE DETECTOR PANEL 151BC/ 151/ 826 26-16-00
161BC 161
CEILING PANEL 151/ 826
161
CARGO COMPARTMENT LIGHTING 151BC/ 151/ 826 33-34-00
151CC/ 161
161AZ
RH SIDEWALL LINING 152/ 826
162
2607MM DOOR NET FR52A 150 826
2608MM DOOR NET FR56 150 826
2606MM DIVIDER NET FR50 150 826
2610MM DIVIDER NET FR59 150/ 826
160
2609MM ADDITIONAL DIVIDER NET FR53 150 826
2609MM ADDITIONAL DIVIDER NET FR56 150 826
LH SIDEWALL LINING 151/ 826
161
RAPID DECOMPRESSION PANELS 151/ 826
161
TIE-DOWN/NET ATTACHMENT POINTS 151/ 826
161
ACCESS PANELS 151CW/ 151/ 826
152CW 152
AIR CONDITIONING INLETS 151CW/ 151 826 21-00-00
151DW/
151EW
AIR CONDITIONING OUTLETS 161DW/ 161/ 826 21-00-00
162DW 162

EFF :

001-012, 014-099, 25-55-00

Page 3
Config-1 May 01/06

IAC
Component Location of the AFT and BULK Cargo Compartment

EFF :

001-012, 014-019, 25-55-00

Page 4
Config-1 May 01/06

IAC

EFF :

001-012, 014-019, 25-55-00

Page 5
Config-1 May 01/06

IAC

EFF :

020-099, 25-55-00

Page 6
Config-1 May 01/06

IAC

EFF :

020-099, 25-55-00

Page 7
Config-1 May 01/06

IAC
3. _________________________
Description and Operation
The sidewall linings and ceiling panels in the AFT cargo hold prevent
damage to the aircraft structure. They are made of flame-resistant
synthetic material and permit fast decompression. The sidewall linings
and ceiling panels are attached with quick-release fasteners to:

- the cross beams
B. Air Conditioning Inlets and Outlets
The sidewall linings and the fixed partition FR65 have cutouts (inlets
and outlets) for the air conditioning of the AFT cargo hold. The air
conditioning system moves air into the AFT and the BULK cargo compartment
and keeps it at specified temperatures.
**ON A/C 001-012, 014-019,
C. Deflector Strips
AFT and the BULK cargo compartment. The deflector strips keep a clearance
between the top of the cargo and the ceiling panels. The deflector strips
also make sure that the decompression panels for a fast decompression can
open.
**ON A/C 020-099,
D. Bulk Loading Placards
Placards for bulk loading instructions are located on the ceiling in the
AFT and BULK cargo compartment. The placards tell the minimum clearance
allowed between the bulk cargo and the cargo compartment ceiling. The
clearance between the bulk cargo and the compartment ceiling must be kept
to prevent an inadvertent operation of the :
- smoke detectors,
- discharge nozzles of the fire extingnisher system.
Also to enable a correct function of the rapid decompression panels.
The clearance must be 51.0 mm (2.0078 in.) minimum.

EFF :

001-012, 014-099, 25-55-00

Page 8
Config-1 May 01/06

IAC
R **ON A/C 001-012, 014-099,
E. Smoke Detector Panels
The AFT and the BULK cargo compartments are completed with the smoke
detection system. The ceiling panels have therefore two cutouts for the
smoke detector panels. They are installed at the center of the ceiling
panels between FR52 and FR53 and between FR62 and FR63.
F. Access Panels
The sidewall linings installed on the left and right side of the cargo
compartment have cutouts. The cutouts are between the FR47 and FR48. The
cutouts are covered with access panels. The access panels are attached to
the sidewall linings with quick-release fasteners.
The access panels gives access to the compress air bottles and to the
pressure gauges of the escape slide system.
G. Rapid Decompression Panels
compartment linings. They are installed in cutouts of the ceiling panels
and lateral right sidewall lining at FR52A and FR56. Catch assemblies
hold them in the cutouts. The rapid decompression panels are sealed to
the ceiling panels and to the sidewall lining with adhesive tape
(Material No.05-066).
NOTE : If it is necessary to repair a decompression panel refer to

____
Chp.250000.
H. Divider Net and Door Net
There are two types of nets installed in the AFT cargo hold. The divider
net at FR59 divides the cargo hold into the AFT and the BULK cargo
compartment. The divider net at FR50, FR53 and FR56 divides the AFT cargo
compartment in four sections. The door net prevents damage to the cargo
compartment door. The door net and the divider net are attached to the
tie-down and net attachment points.
J. Tie-Down and Net Attachment Points
- the attachment of the door and divider nets

EFF :

001-012, 014-099, 25-55-00

Page 9
Config-1 May 01/06

IAC
cargo.
K. Loading Area Light

area light permit persons to read labels on equipment near the cargo
compartment door.
L. Cargo Compartment Lighting
The AFT cargo hold has a lighting system with neon tubes and is installed
in the center of the ceiling panels . Toggle switches installed at the
AFT and the BULK cargo compartment door control the lighting system.

EFF :

001-012, 014-099, 25-55-00

Page 10
Config-1 May 01/06

IAC
_________________________________________________________________________
1. General
_______
R between the fixed partitions FR47/51 and FR65. A divider net divides the AFT
R cargo compartments 4 and 5.
R
R - Left sidewall linigs
R
R - Ceiling panels
R - Right sidewall linings
R - Furnishings.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
FIXED PARTITION FR47/51 151/ 826 25-55-11
152
162
CEILING PANEL 151/ 826
161
RAPID DECOMPRESSION PANELS 151/ 826
161
CARGO COMPARTMENT LIGHTING 151BC/ 151/ 826 33-34-00
151CC/ 161
161AZ
RH SIDEWALL LINING 152/ 826 25-55-11
162 25-55-12
LH SIDEWALL LINING 151/ 826 25-55-11
161 25-55-12
AIR CONDITIONING INLETS 131GW/ 131 825
131HW/
131MW

EFF :

901-999, 25-55-00

Page 1
Config-2 Feb 01/08

IAC
Component Location of AFT Cargo Compartment

R

EFF :

901-999, 25-55-00

Page 2
Config-2 Feb 01/07

IAC
Component Location of AFT Cargo Compartment

R

EFF :

901-999, 25-55-00

Page 3
Config-2 Feb 01/07

IAC
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
AIR CONDITIONING OUTLET 132KW 132 825
2606MM DIVIDER NET TYPE A2 - FR54 150/ 826
2610MM DIVIDER NET TYPE C - FR59 160/ 826
2607MM DOOR NET TYPE B 152 826
2608MM DOOR NET TYPE A1 152 826
TIE-DOWN/NET ATTACHMENT POINTS 151/ 826 25-55-41
161
3. _________________________

- the cross beams
B. Deflector Strips
open.
C. Smoke Detector Panels
detection system. The ceiling panels have therefore cutouts for the smoke
detector panels. They are installed at the center of the ceiling panels
between FR48 and FR49, FR52 and FR53, FR56 and FR57 and between FR62 and
FR63.
D. Air Conditioning Inlets and Outlet
The left and right sidewall linings have cutouts (inlets and outlet) for
the air conditioning of the AFT cargo compartment. The air conditioning
system moves air into the AFT cargo compartment and keeps it at specified
temperatures. The access panel between FR47/51 and FR52 give access to
the extraction components of the air conditioning system.

EFF :

901-999, 25-55-00

Page 4
Config-2 Feb 01/08
R
IAC
tape.
compartment. The divider nets at FR47.5 and FR53 divides the AFT cargo
compartment in three sections. The door net prevents damage to the cargo

cargo.

panel at the AFT cargo compartment door. The intensity of the loading
compartment door.
in the center of the ceiling panels. Toggle switches installed at the AFT
and the BULK cargo compartment door control the lighting system.

R

EFF :

901-999, 25-55-00

Page 5
Config-2 Feb 01/07

IAC
_________________________________________________________________________
1. General
_______
R
R between the fixed partitions FR47.2 and FR65. A divider net divides the AFT
R cargo compartment 4. The BULK cargo compartment door, between FR60 and FR62,
R gives access to the cargo compartment 5.
R
R
R - Ceiling panel
R - Door net
R - BULK door net
R - Divider nets
R - Air conditioning outlets
R
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
FIXED PARTITION FR47.2 151/ 826 25-55-11
152
162
SMOKE DETECTOR PANEL 151BC/ 151/ 826/ 26-16-00
161BC 161 827
CEILING PANEL 151/ 826/
161 827

EFF :

101-199, 25-55-00

Page 1
Config-3 Feb 01/08

IAC
Component Location of the AFT Cargo Compartment

EFF :

101-199, 25-55-00

Page 2
Config-3 Feb 01/08
R
IAC
Component Location of the AFT Cargo Compartment

EFF :

101-199, 25-55-00

Page 3
Config-3 Feb 01/08
R
IAC
-------------------------------------------------------------------------------
I I I I DOOR I REF.
-------------------------------------------------------------------------------
CARGO COMPARTMENT LIGHTING 151BC/ 151/ 826/ 33-34-00
151CC/ 161 827
161AZ
RH SIDEWALL LINING 152/ 826/
162 827
DIVIDER NET FR50 150/ 826
DOOR NET 152/ 826/
BULK DOOR NET 162 827
LH SIDEWALL LINING 151/ 826/
161 827
RAPID DECOMPRESSION PANELS 151/ 826/
161 827
TIE-DOWN/NET ATTACHMENT POINTS 151/ 826/
161 827
AIR CONDITIONING INLETS 151CW/ 151 826 21-00-00
151DW/
151EW
AIR CONDITIONING OUTLETS 161DW/ 161/ 827 21-00-00
162DW 162
3. _________________________

- the cross beams

EFF :

101-199, 25-55-00

Page 4
Config-3 Feb 01/08
R
IAC
B. Air Conditioning Inlets and Outlets
The sidewall linings and the fixed partition FR65 have cutouts (inlets
and outlets) for the air conditioning of the AFT cargo hold. The air
conditioning system moves air into the AFT and the BULK cargo compartment
and keeps it at specified temperatures.
C. Deflector Strips
open.
D. Smoke Detector Panels
detection system. The ceiling panels have therefore cutouts for the smoke
detector panels. They are installed at the center of the ceiling panels
between FR48 and FR49, FR52 and FR53, FR56 and FR57 and between FR62 and
FR63.
tape.
compartment. The divider nets at FR47.5 and FR53 divides the AFT cargo
compartment in three sections. The door net prevents damage to the cargo

EFF :

101-199, 25-55-00

Page 5
Config-3 Feb 01/08
R
IAC
cargo.

panel at the AFT cargo compartment door. The intensity of the loading
compartment door.
in the center of the ceiling panels . Toggle switches installed at the
AFT and the BULK cargo compartment door control the lighting system.

EFF :

101-199, 25-55-00

Page 6
Config-3 Feb 01/08
R
IAC
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT FR47 - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-55-11-000-001
R Removal of the AFT Cargo Compartment Partition FR47
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-001 Fig. 401
**ON A/C 101-199,
R 25-55-11-991-001-B Fig. 401A
R **ON A/C 901-999,
R 25-55-11-991-001-A Fig. 401B

EFF :

ALL 25-55-11

Page 401
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-010-050-A
A. Get Access
(1) Open the AFT cargo-compartment door and install door actuator safety
lock (Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the opening of the AFT
cargo-compartment door. (3)
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-55-11-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-55-11-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 25-55-11-991-001-A)
**ON A/C ALL
Subtask 25-55-11-020-050
A. Removal of the AFT Cargo-Compartment Partition FR47
(1) Support the partion panels (1), (2) and (3).
(2) Loosen the studs (5) of the partition panels (1),(2),(3).
(3) Remove the partition panels (1),(2),(3).

EFF :

ALL 25-55-11

Page 402
Feb 01/07

IAC
INTENTIONALLY BLANK

25-55-11

Page 403
Feb 01/96

IAC
AFT Cargo - Compartment Partition FR47

R

EFF :

001-012, 014-099, 25-55-11

Page 404
May 01/06

IAC

R

EFF :

001-012, 014-099, 25-55-11

Page 405
May 01/06

IAC
R AFT Cargo - Compartment Partition FR47.2

EFF :

101-199, 25-55-11

Page 406
Feb 01/07

IAC
R AFT Cargo - Compartment Partition FR47.2

EFF :

101-199, 25-55-11

Page 407
Feb 01/07

IAC
AFT Cargo - Compartment Partition FR47/51

R

EFF :

901-999, 25-55-11

Page 408
Feb 01/07

IAC
AFT Cargo - Compartment Partition FR47/51

R

EFF :

901-999, 25-55-11

Page 409
Feb 01/07

IAC
TASK 25-55-11-400-001
R Installation of the AFT Cargo Compartment Partition FR47
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-001 Fig. 401

EFF :

ALL 25-55-11

Page 410
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-55-11-991-001-B Fig. 401A
R **ON A/C 901-999,
R 25-55-11-991-001-A Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-860-050-A
(1) Make sure that the AFT cargo-compartment door is opened (Ref. TASK
52-30-00-860-001).
the AFT cargo compartment door.
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-55-11-991-001)
**ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-55-11-991-001-B)
R **ON A/C 901-999,
R (Ref. Fig. 401B/TASK 25-55-11-991-001-A)

EFF :

ALL 25-55-11

Page 411
Feb 01/07

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**ON A/C ALL
Subtask 25-55-11-910-050
(3) If necessary, remove damaged tape (4) from the partition panels
(1),(2),(3).
(5) Renew the removed tape (4) on the partition panels (1),(2),(3).
Subtask 25-55-11-420-050
B. Installation of the AFT Cargo-Compartment Partition FR47
(1) Put the partion panels in the correct installation positions.
(2) Install the partition panels (1),(2),(3).
(3) Secure the partition panels (1),(2) and (3) with the studs (5).
5. Close-up
________
Subtask 25-55-11-410-050
items.
Subtask 25-55-11-942-057
B. Close Access
(1) Remove the actuator safety lock and close the AFT cargo-compartment
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-11

Page 412
Feb 01/07
R
IAC
TASK 25-55-11-000-002
Removal of the Ceiling Panels in the AFT Cargo Compartment - FR47/FR59
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-002 Fig. 402
**ON A/C 101-199,
R 25-55-11-991-002-B Fig. 402A
R **ON A/C 901-999,
R 25-55-11-991-002-A Fig. 402B

R

EFF :

ALL 25-55-11

Page 413
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-010-051-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-55-11-991-002)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 25-55-11-991-002-B)
R **ON A/C 901-999,
R (Ref. Fig. 402B/TASK 25-55-11-991-002-A)
**ON A/C ALL
Subtask 25-55-11-020-051

____
(2) Support the ceiling panels.
(3) Loosen the studs (3),(4) and (7) from the ceiling panels (2).

R

EFF :

ALL 25-55-11

Page 414
Feb 01/07

IAC
Ceiling Panels - AFT Cargo Compartment FR47/FR59
Figure 402/TASK 25-55-11-991-002

R

EFF :

001-012, 014-099, 25-55-11

Page 415
Feb 01/07

IAC
R Ceiling Panels - AFT Cargo Compartment FR47/FR59
R Figure 402A/TASK 25-55-11-991-002-B

R

EFF :

101-199, 25-55-11

Page 416
Feb 01/07

IAC
R Figure 402B/TASK 25-55-11-991-002-A

R

EFF :

901-999, 25-55-11

Page 417
Feb 01/07

IAC
(4) Remove the ceiling panels (2).

EFF :

ALL 25-55-11

Page 418
Feb 01/07
R
IAC
TASK 25-55-11-400-002
Installation of the Ceiling Panels in the AFT Cargo Compartment -FR47/FR59
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-002 Fig. 402

EFF :

ALL 25-55-11

Page 419
Feb 01/07
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-55-11-991-002-B Fig. 402A
R **ON A/C 901-999,
R 25-55-11-991-002-A Fig. 402B
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-860-051-A
(1) Make sure that the AFT cargo-compartment door is opened and safetied
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-55-11-991-002)
**ON A/C 101-199,
R (Ref. Fig. 402A/TASK 25-55-11-991-002-B)
R **ON A/C 901-999,
R (Ref. Fig. 402B/TASK 25-55-11-991-002-A)

EFF :

ALL 25-55-11

Page 420
Feb 01/07

IAC
**ON A/C ALL
Subtask 25-55-11-910-051
(5) Renew the removed tape (1) on the ceiling panels (2).

position.

condition.
correct condition.
(7) If necessary, replace the applicable decompression panel(s) and/or

seal(s) (Ref. TASK 25-68-41-960-001).
Subtask 25-55-11-420-051
B. Installation of the Ceiling Panels

____
(1) Put the ceiling panels in the correct installation position.
____
(2) Attach the ceiling panels with studs (3),(4) and (7).

EFF :

ALL 25-55-11

Page 421
May 01/08

IAC
5. Close-up
________
Subtask 25-55-11-410-051
items.
Subtask 25-55-11-942-058
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-11

Page 422
May 01/08
R
IAC
TASK 25-55-11-000-003
Removal of the Sidewall Panels in the AFT Cargo Compartment - FR47/FR59
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-003 Fig. 403
**ON A/C 101-199,
R 25-55-11-991-003-B Fig. 403A
R **ON A/C 901-999,
R 25-55-11-991-003-A Fig. 403B

EFF :

ALL 25-55-11

Page 423
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-010-052-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 25-55-11-991-003)
**ON A/C 101-199,
R (Ref. Fig. 403A/TASK 25-55-11-991-003-B)
R **ON A/C 901-999,
R (Ref. Fig. 403B/TASK 25-55-11-991-003-A)
**ON A/C ALL
Subtask 25-55-11-020-052

____
(2) Remove the sidewall panels (41).

EFF :

ALL 25-55-11

Page 424
Feb 01/07

IAC
Sidewall Panels - AFT Cargo Compartment FR47/FR59
Figure 403/TASK 25-55-11-991-003

R

EFF :

001-012, 014-099, 25-55-11

Page 425
Feb 01/07

IAC
R Sidewall Panels - AFT Cargo Compartment FR47/FR59
R Figure 403A/TASK 25-55-11-991-003-B

EFF :

101-199, 25-55-11

Page 426
Feb 01/07

IAC
R Figure 403B/TASK 25-55-11-991-003-A

EFF :

901-999, 25-55-11

Page 427
Feb 01/07

IAC
TASK 25-55-11-400-003
Installation of the Sidewall Panels in the AFT Cargo Compartment - FR47/FR59
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099,
25-55-11-991-003 Fig. 403

EFF :

ALL 25-55-11

Page 428
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
R 25-55-11-991-003-B Fig. 403A
R **ON A/C 901-999,
R 25-55-11-991-003-A Fig. 403B
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-55-11-860-052-A
4. Procedure
_________
**ON A/C 001-012, 014-099,
(Ref. Fig. 403/TASK 25-55-11-991-003)
**ON A/C 101-199,
R (Ref. Fig. 403A/TASK 25-55-11-991-003-B)
R **ON A/C 901-999,
R (Ref. Fig. 403B/TASK 25-55-11-991-003-A)

EFF :

ALL 25-55-11

Page 429
Feb 01/07

IAC
**ON A/C ALL
Subtask 25-55-11-910-052
(3) If necessary, remove the damaged tape (48) from the partition panels
(41).
(5) Renew the removed tape (48) on the partition panels (41).
Subtask 25-55-11-420-052
B. Installation of the Sidewall Panels

____
(1) Put the sidewall panels (41) in the correct installation position on
____
5. Close-up
________
Subtask 25-55-11-410-052
items.

EFF :

ALL 25-55-11

Page 430
May 01/08

IAC
Subtask 25-55-11-942-059
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-11

Page 431
May 01/08

IAC
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT FR47 - REPAIRS
_____________________________________________________________
TASK 25-55-11-300-001
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific Highspeed Tape

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R TAPE, PRESSURE SENSITIVE,GLASSCLOTH (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R Decompression, Lining and Floor Panels
R 25-55-11-991-005 Fig. 801
R 25-55-11-991-006 Fig. 802

EFF :

ALL 25-55-11

Page 801
May 01/05

IAC
3. __________
Job Set-up
Subtask 25-55-11-010-055
A. Get Access
(1) Open the AFT cargo-compartment door and install the actuator safety
lock (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
Subtask 25-55-11-210-051
A. Inspection
(1) Do an inspection of the lining panels of the AFT cargo-compartment

R (2) Missing fasteners are permitted on the ceiling, sidewall and the
R partition lining panels if:
R - there are no fasteners (1) missing at the corners of the lining
R panels
R - not more than one fastener (2) is missing from an edge of a lining
R panel.
Subtask 25-55-11-350-050
R B. Repair
R (1) If a stud is missing, install a new fastener assembly (stud, washer

R and lock washer).
R (2) If it is not possible to install the fastener(s) in the time

R necessary, seal the stud hole(s) (3) as follows:
R - seal the hole (3) on the lining panel where the fastener is missing
R with the Highspeed Tape (4) or the BONDING AND ADHESIVE COMPOUNDS
R (Material No. 08-060) (4).
R NOTE : The edge where the fastener is missing must be sealed.

____

EFF :

ALL 25-55-11

Page 802
May 01/05

IAC
R Missing Fastener Inspection
R Figure 801/TASK 25-55-11-991-005

EFF :

ALL 25-55-11

Page 803
May 01/05

IAC

EFF :

ALL 25-55-11

Page 804
May 01/05

IAC

EFF :

ALL 25-55-11

Page 805
May 01/05

IAC
R (3) Seal the edge where the fastener is missing as follows:
R (a) If there is sufficient clearance between the panel with the

R missing fastener and the adjacent panel:
R the secondary structure (5)
R sealed hole (3).
R (b) If there is not sufficient clearance between the panel with the
R the next panel
R - the tape length must extend to the primary or secondary
R structure (5) at both ends of the edge with the missing
R fastener (3).
R (c) If a cover strip (6) is installed between the panel with the
R the adjacent panel through the cover strip (6)
R sealed hole (3).
R NOTE : Up to 100 Flight Hours (10 days), a visual inspection of

____
R the repair area is necessary once a week. From 100 Flight
R Hours to 500 Flight Hours (50 days), you must do a visual
R inspection of the repair area every day. A new fastener
R assembly must be installed within 500 flight hours after
R the installation of the Highspeed Tape (4) or the BONDING
R AND ADHESIVE COMPOUNDS (Material No. 08-060) (4).

EFF :

ALL 25-55-11

Page 806
May 01/05

IAC
5. Close-up
________
Subtask 25-55-11-410-055
A. Close Access
door (Ref. TASK 52-30-00-860-002).
items.

EFF :

ALL 25-55-11

Page 807
May 01/05

IAC
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT FR65 - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 25-55-12-000-001
Removal of the AFT Cargo Compartment Partition FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 901-999,
25-55-12-991-001 Fig. 401
R **ON A/C 101-199,
R 25-55-12-991-001-B Fig. 401A

EFF :

ALL 25-55-12

Page 401
Feb 01/07

IAC
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-010-051-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
R **ON A/C 101-199,
R Subtask 25-55-12-010-051-B
R A. Get Access
R (1) Open the BULK cargo compartment door.
R (2) Put the access platform in position at the opening of the BULK cargo
R compartment door.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 401/TASK 25-55-12-991-001)
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-55-12-991-001-B)

EFF :

ALL 25-55-12

Page 402
Feb 01/07

IAC
R **ON A/C ALL
Subtask 25-55-12-020-051
A. Removal of the AFT Cargo-Compartment Partition FR65.
(1) Loosen the studs (3) of the partition panels (1),(2).
(2) Remove the partition panels (1),(2).
(3) Loosen the studs (5) of the grills (6).
(4) Remove the grills (6) from the partition panels (1),(2).
(5) Loosen the studs (10) of the valve (8).
(6) Remove the valve (8) from the partition panels (1),(2).

R

EFF :

ALL 25-55-12

Page 403
Feb 01/07

IAC

R

EFF :

001-012, 014-099, 901-999, 25-55-12

Page 404
Feb 01/07

IAC

R

EFF :

001-012, 014-099, 901-999, 25-55-12

Page 405
Feb 01/07

IAC
R AFT Cargo - Compartment Partition FR65

R

EFF :

101-199, 25-55-12

Page 406
Feb 01/07

IAC
R AFT Cargo - Compartment Partition FR65

R

EFF :

101-199, 25-55-12

Page 407
Feb 01/07

IAC
TASK 25-55-12-400-001
Installation of the AFT Cargo Compartment Partition FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific access platform 3.5 m (11 ft. 6 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 901-999,
25-55-12-991-001 Fig. 401

EFF :

ALL 25-55-12

Page 408
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 25-55-12-991-001-B Fig. 401A
R **ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-860-050-A
R **ON A/C 101-199,
R Subtask 25-55-12-860-050-B
R (1) Make sure that the BULK cargo-compartment door is opened
R (2) Make sure that the access platform in position below the opened cargo
R door.

EFF :

ALL 25-55-12

Page 409
Feb 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 401/TASK 25-55-12-991-001)
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-55-12-991-001-B)
R **ON A/C ALL
Subtask 25-55-12-910-050
(1),(2).
AGENTS (Material No. 11-004) .
(1),(2).
(5) If necessary, remove damaged tape (9) from the valve (8).
(6) Replace the removed tape (4),(7) on the partition panels (1),(2).
(7) Replace the removed tape (9) on the valve (8).
(8) Put the valve (8) in the correct position on the partition panel (2)
and fasten them with the studs (10).
(9) Put the grills (6) in the correct position on the partition panels
(1),(2) and fasten them with the studs (5).

EFF :

ALL 25-55-12

Page 410
Feb 01/07

IAC
Subtask 25-55-12-420-050
B. Installation of the AFT Cargo-Compartment Partition FR65.
(1) Install the partition panels (1),(2).
(2) Fasten the partition panels (1),(2) with the studs (3).
5. Close-up
________
Subtask 25-55-12-410-050
items.
R **ON A/C 001-012, 014-099,
R Subtask 25-55-12-865-068
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R C/B NOT APPLICABLE
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-942-054-A
C. Close Access
door (Ref. TASK 52-30-00-860-002).
**ON A/C 101-199,
Subtask 25-55-12-942-054-B
C. Close Access
(1) Close the BULK cargo compartment door.

EFF :

ALL 25-55-12

Page 411
Aug 01/07

IAC
INTENTIONALLY BLANK

R

25-55-12

Page 412
Aug 01/07

IAC
R **ON A/C ALL
TASK 25-55-12-000-002
Removal of the Ceiling Panels in the AFT Cargo Compartment - FR59/FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 101-199,
25-55-12-991-002 Fig. 402
R **ON A/C 901-999,
25-55-12-991-002-A Fig. 402A

EFF :

ALL 25-55-12

Page 413
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-010-053-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
R **ON A/C 101-199,
R Subtask 25-55-12-010-053-B
R A. Get Access
R (1) Open the BULK cargo compartment door.
R (2) Put the access platform in position at the opening of the BULK cargo
R compartment door.
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 402/TASK 25-55-12-991-002)
R **ON A/C 901-999,
(Ref. Fig. 402A/TASK 25-55-12-991-002-A)

EFF :

ALL 25-55-12

Page 414
Feb 01/07

IAC
Figure 402/TASK 25-55-12-991-002

R

EFF :

001-012, 014-099, 101-199, 25-55-12

Page 415
Feb 01/07

IAC
Figure 402A/TASK 25-55-12-991-002-A

R

EFF :

901-999, 25-55-12

Page 416
Feb 01/07

IAC
**ON A/C ALL
Subtask 25-55-12-020-052

____
(2) Support the ceiling panels (2).
(3) Loosen the studs (3),(4) and (7) of the ceiling panels (2).
(4) Remove the ceiling panels (2) from the aircraft structure.

R

EFF :

ALL 25-55-12

Page 417
Feb 01/07

IAC
TASK 25-55-12-400-002
Installation of the Ceiling Panels in the AFT Cargo Compartment - FR59/FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 101-199,
25-55-12-991-002 Fig. 402

R

EFF :

ALL 25-55-12

Page 418
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
25-55-12-991-002-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-860-051-A
R **ON A/C 101-199,
R Subtask 25-55-12-860-051-B
R (1) Make sure that the BULK cargo-compartment door is opened
R (2) Make sure that the access platform in position below the opened cargo
R door.

EFF :

ALL 25-55-12

Page 419
Feb 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 402/TASK 25-55-12-991-002)
R **ON A/C 901-999,
(Ref. Fig. 402A/TASK 25-55-12-991-002-A)
**ON A/C ALL
Subtask 25-55-12-910-051
(5) Replace the removed tape (1) on the ceiling panels (2).

position.

condition.
correct condition.
(7) If necessary, replace the applicable decompression panel(s) and/or

the seal(s) (Ref. TASK 25-68-41-960-001).

EFF :

ALL 25-55-12

Page 420
Feb 01/07

IAC
Subtask 25-55-12-420-051
B. Install the Ceiling Panels from FR59 thru FR65

____
(1) Put the ceiling panels (2) in the correct installation position on
____
(2) Secure the ceiling panels (2) with the studs (3),(4) and (7).
5. Close-up
________
Subtask 25-55-12-410-051
items.
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-942-056
B. Close Access
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-12

Page 421
May 01/08

IAC
**ON A/C 101-199,
Subtask 25-55-12-942-056-A
B. Close Access

R

EFF :

101-199, 25-55-12

Page 422
May 01/08

IAC
**ON A/C ALL
TASK 25-55-12-000-003
Removal of the Sidewall Panels in the AFT Cargo Compartment - FR59/FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099, 901-999,
25-55-12-991-003 Fig. 403
**ON A/C 101-199,
25-55-12-991-003-A Fig. 403A

EFF :

ALL 25-55-12

Page 423
May 01/08
R
IAC
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-010-054-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
**ON A/C 101-199,
Subtask 25-55-12-010-054-B
A. Get Access
(1) Open the BULK cargo compartment door.
(2) Put the access platform in position at the opening of the BULK cargo
compartment door.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 403/TASK 25-55-12-991-003)
**ON A/C 101-199,
(Ref. Fig. 403A/TASK 25-55-12-991-003-A)

R

EFF :

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Page 424
May 01/08

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Figure 403/TASK 25-55-12-991-003

R

EFF :

001-012, 014-099, 901-999, 25-55-12

Page 425
May 01/08

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Figure 403A/TASK 25-55-12-991-003-A

R

EFF :

101-199, 25-55-12

Page 426
May 01/08

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**ON A/C ALL
Subtask 25-55-12-020-053

____
(1) Support the sidewall panels (41).
(3) Remove the sidewall panels (41) from the aircraft structure.

EFF :

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Page 427
May 01/08
R
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TASK 25-55-12-400-003
Installation of the Sidewall Panels in the AFT Cargo Compartment - FR59/FR65
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-099, 901-999,
25-55-12-991-003 Fig. 403

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Page 428
May 01/08
R
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 101-199,
25-55-12-991-003-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-860-052-A
**ON A/C 101-199,
Subtask 25-55-12-860-052-B
(1) Make sure that the BULK cargo-compartment door is opened
(2) Make sure that the access platform in position below the opened cargo
door.

EFF :

ALL 25-55-12

Page 429
May 01/08
R
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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 403/TASK 25-55-12-991-003)
**ON A/C 101-199,
(Ref. Fig. 403A/TASK 25-55-12-991-003-A)
**ON A/C ALL
Subtask 25-55-12-910-052
(3) If necessary, remove damaged tape (48) from the sidewall panels (41).
(5) Replace the removed tape (48) on the sidewall panels (41).
Subtask 25-55-12-420-052
B. Install the Sidewall Panels from FR59 thru FR65

____
(1) Put the sidewall panels (41) in the correct installation position on
____

EFF :

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Page 430
May 01/08

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5. Close-up
________
Subtask 25-55-12-410-052
items.
**ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-942-057
B. Close Access
door (Ref. TASK 52-30-00-860-002).
**ON A/C 101-199,
Subtask 25-55-12-942-057-A
B. Close Access

EFF :

ALL 25-55-12

Page 431
May 01/08

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LININGS AND PARTITIONS - AFT CARGO COMPARTMENT FR65 - REPAIRS
_____________________________________________________________
TASK 25-55-12-300-001
Fasteners Missing from the Lining Panels of the BULK Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific Highspeed Tape

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Decompression, Lining and Floor Panels
R 52-30-00-860-006 Open the Bulk Cargo-Compartment Door
R 52-30-00-860-008 Close the Bulk Cargo-Compartment Door
25-55-12-991-005 Fig. 801
25-55-12-991-006 Fig. 802

EFF :

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Page 801
Feb 01/07

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3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-010-056
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
R **ON A/C 101-199,
R Subtask 25-55-12-010-056-A
R A. Get Access
R (1) Open the BULK cargo-compartment door and install the actuator safety
R lock (Ref. TASK 52-30-00-860-006).
R (2) Put the access platform in position at the opening of the BULK
R cargo-compartment door.

EFF :

ALL 25-55-12

Page 802
Feb 01/07

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R **ON A/C ALL
4. Procedure
_________
(Ref. Fig. 801/TASK 25-55-12-991-005, 802/TASK 25-55-12-991-006)
Subtask 25-55-12-210-052
A. Inspection
(1) Do an inspection of the lining panels of the BULK cargo-compartment

(2) Missing fasteners are permitted on the ceiling, sidewall and the
partition lining panels if:
- there are no fasteners (1) missing at the corners of the lining
panels
- not more than one fastener (2) is missing from an edge of a lining
panel.
Subtask 25-55-12-350-050
B. Repair
(1) If a stud is missing, install a new fastener assembly (stud, washer

and lock washer).
(2) If it is not possible to install the fastener(s) in the time

necessary, seal the stud hole(s) (3) as follows:
- seal the hole (3) on the lining panel where the fastener is missing
with the Highspeed Tape (4) or the BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-060) (4).
NOTE : The edge where the fastener is missing must be sealed.

____
(3) Seal the edge where the fastener is missing as follows:
(a) If there is sufficient clearance between the panel with the

missing fastener (3) and the adjacent panel:
- make an overlap from the panel with the missing fastener (3) to
the secondary structure (5)
- do this with the Highspeed Tape (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-060) (4)
- the tape (4) must extend to the next fasteners adjacent to the
sealed hole (3).

EFF :

ALL 25-55-12

Page 803
Feb 01/07

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Missing Fastener Inspection
Figure 801/TASK 25-55-12-991-005

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ALL 25-55-12

Page 804
Feb 01/07
R
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INTENTIONALLY BLANK

R

25-55-12

Page 805
Feb 01/07

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Missing Fastener Repair

EFF :

ALL 25-55-12

Page 806
Feb 01/07
R
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Missing Fastener Repair

EFF :

ALL 25-55-12

Page 807
Feb 01/07
R
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(b) If there is not sufficient clearance between the panel with the
the next panel
- the tape length must extend to the primary or secondary
structure (5) at both ends of the edge with the missing
fastener (3).
(c) If a cover strip (6) is installed between the panel with the
the adjacent panel through the cover strip (6)
- the tape (4) must extend to the next fasteners adjacent to the
sealed hole (3).
NOTE : Up to 100 Flight Hours (10 days), a visual inspection of

____
the repair area is necessary once a week. From 100 Flight
Hours to 500 Flight Hours (50 days), you must do a visual
inspection of the repair area every day. A new fastener
assembly must be installed within 500 flight hours after
the installation of the Highspeed Tape (4) or the BONDING
AND ADHESIVE COMPOUNDS (Material No. 08-060) (4).
5. Close-up
________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-12-410-054
A. Close Access
door (Ref. TASK 52-30-00-860-002).
items.

EFF :

ALL 25-55-12

Page 808
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 25-55-12-410-054-A
R A. Close Access
R (1) Remove the actuator safety lock and close the BULK cargo-compartment
R door (Ref. TASK 52-30-00-860-008).
R (2) Remove the access platform(s).
R items.

EFF :

101-199, 25-55-12

Page 809
Feb 01/07

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STANCHION - DOOR NET - REMOVAL/INSTALLATION
___________________________________________
TASK 25-55-17-000-001
Removal of the Net Stanchions in the AFT and/or BULK Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 101-199,
25-55-17-991-001 Fig. 401
R **ON A/C 901-999,
25-55-17-991-001-A Fig. 401A
R **ON A/C 101-199,
R 25-55-17-991-002 Fig. 402

EFF :

ALL 25-55-17

Page 401
Feb 01/07

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**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-17-010-050
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
AFT cargo-compartment door.
R **ON A/C 101-199,
R Subtask 25-55-17-010-050-A
R A. Get Access
R (1) Open the AFT cargo-compartment door and install the actuator safety
R lock (Ref. TASK 52-30-00-860-001).
R (2) Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the
R AFT cargo-compartment door.
R (3) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the
R BULK cargo-compartment door.
R (4) Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006).

EFF :

ALL 25-55-17

Page 402
Feb 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
Subtask 25-55-17-020-050
A. Removal of the Net Stanchions
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 25-55-17-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 25-55-17-991-001-A)
R **ON A/C 101-199,
R (Ref. Fig. 402/TASK 25-55-17-991-002)
**ON A/C ALL
(1) Disconnect the net fittings from the applicable net attachment
fittings of the cargo-compartment floor and ceiling areas.
(2) Remove the stanchions (2).
NOTE : The removal procedure for all the stanchions (2) is the same.
____
Thus, the removal procedure for one stanchion (2) only is
given here.
(a) Turn the locking base (3) counterclockwise to unlock the

stanchion from the tiedown point (4).
(b) Push the stanchion (2) up to release the stanchion locking base
(3) from the tiedown point (4).
(c) Move the lower part of the stanchion (2) away from the tiedown
point (4). Then move the stanchion (2) down to remove the
stanchion plunger from the upper ceiling fitting (1).

R

EFF :

ALL 25-55-17

Page 403
Feb 01/07

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Stanchion - Door Net - AFT Cargo Compartment
Figure 401/TASK 25-55-17-991-001

R

EFF :

001-012, 014-099, 101-199, 25-55-17

Page 404
Feb 01/07

IAC
Stanchion - Door Net - AFT Cargo Compartment
Figure 401A/TASK 25-55-17-991-001-A

R

EFF :

901-999, 25-55-17

Page 405
Feb 01/07

IAC
R Stanchion - Door Net - BULK Cargo Compartment
R Figure 402/TASK 25-55-17-991-002

R

EFF :

101-199, 25-55-17

Page 406
Feb 01/07

IAC
TASK 25-55-17-400-001
Installation of the Net Stanchions in the AFT and/or BULK Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-012, 014-099, 101-199,
25-55-17-991-001 Fig. 401
R **ON A/C 901-999,
25-55-17-991-001-A Fig. 401A
R **ON A/C 101-199,
R 25-55-17-991-002 Fig. 402

EFF :

ALL 25-55-17

Page 407
Feb 01/07

IAC
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-17-860-050
(1) Make sure that the AFT cargo-compartment door is open and safetied
opening of the AFT cargo-compartment door.
R **ON A/C 101-199,
R Subtask 25-55-17-860-050-A
R (1) Make sure that the AFT cargo-compartment door is open and safetied
R with the actuator safety lock (Ref. TASK 52-30-00-860-001).
R (2) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the
R opening of the AFT cargo-compartment door.
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in
R position at the BULK cargo-compartment door.
R (4) Make sure that the BULK cargo-compartment door is open (Ref. TASK 52-
R 30-00-860-006).

EFF :

ALL 25-55-17

Page 408
Feb 01/07

IAC
R **ON A/C ALL
4. Procedure
_________
Subtask 25-55-17-910-050
Subtask 25-55-17-420-050
B. Installation of the Net Stanchions.
R **ON A/C 001-012, 014-099, 101-199,
(Ref. Fig. 401/TASK 25-55-17-991-001)
R **ON A/C 901-999,
(Ref. Fig. 401A/TASK 25-55-17-991-001-A)
R **ON A/C 101-199,
R (Ref. Fig. 402/TASK 25-55-17-991-002)
**ON A/C ALL
NOTE : The installation procedure for all the stanchions (2) is the same.
____
Thus, the installation procedure for one stanchion (2) only is
given here.
(1) Make sure that the stanchion locking base (3) is in the unlocked
position.
(2) Carefully insert the stanchion plunger in the upper ceiling fitting
(1).

EFF :

ALL 25-55-17

Page 409
Feb 01/07

IAC
(3) Push the stanchion (2) up and align the stanchion locking base (3)
with the tiedown point (4).
(4) Carefully lower the stanchion (2).
(5) Make sure that the stanchion locking base (3) is in the correct
position on the tiedown point (4).
(6) Turn the stanchion locking base (3) clockwise 90 degrees to attach
the stanchion (2) to the tiedown point (4).
(7) Make sure that the stanchion (2) is correctly attached.
(8) Connect the net fittings to the applicable net attachment fittings as
required.
5. Close-up
________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-17-410-050
A. Close Access
items.
door (Ref. TASK 52-30-00-860-002).
R **ON A/C 101-199,
R Subtask 25-55-17-410-050-A
R A. Close Access
R items.
R (2) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).
R (3) Remove the actuator safety lock and close the AFT cargo-compartment
R door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-17

Page 410
Feb 01/07

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EFF :

101-199, 25-55-17

Page 411
Feb 01/07

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TIE DOWN FITTING AND NETS - AFT - REMOVAL/INSTALLATION
______________________________________________________
TASK 25-55-41-000-001
R Removal of the Tie Down and Net Attachment Fittings of the AFT and BULK Cargo-
Compartments
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-025,
25-55-41-991-001 Fig. 401
**ON A/C 101-199,
R 25-55-41-991-001-C Fig. 401A
R **ON A/C 901-999,
R 25-55-41-991-001-B Fig. 401B

EFF :

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Page 401
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-55-41-991-001-A Fig. 401C
**ON A/C 001-012, 014-099,
25-55-41-991-002 Fig. 402
**ON A/C 101-199,
R 25-55-41-991-002-B Fig. 402A
R **ON A/C 901-999,
R 25-55-41-991-002-A Fig. 402B
**ON A/C 001-012, 014-025,
25-55-41-991-003 Fig. 403
**ON A/C 101-199,
R 25-55-41-991-003-C Fig. 403A
R **ON A/C 901-999,
R 25-55-41-991-003-B Fig. 403B
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-55-41-991-003-A Fig. 403C

EFF :

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Page 402
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-55-41-991-004 Fig. 404
**ON A/C 101-199,
R 25-55-41-991-004-B Fig. 404A
R **ON A/C 901-999,
R 25-55-41-991-004-A Fig. 404B
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-41-010-050
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
(3) Remove the divider net between the AFT/BULK cargo-compartments at

FR59, if installed.

EFF :

ALL 25-55-41

Page 403
Feb 01/07

IAC
**ON A/C 101-199,
Subtask 25-55-41-010-050-A
A. Get Access
lock (Ref. TASK 52-30-00-860-001).
(3) Put the access platform in position at the BULK cargo-compartment

door.
(4) Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006).
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-025,
Subtask 25-55-41-020-050
of the AFT Cargo-Compartment
(Ref. Fig. 401/TASK 25-55-41-991-001)
R **ON A/C 001-012, 014-025,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 401C/TASK 25-55-41-991-001-A)
R **ON A/C 001-012, 014-025,
areas.

EFF :

ALL 25-55-41

Page 404
Feb 01/08

IAC
Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Floor Area
Figure 401/TASK 25-55-41-991-001

R

EFF :

001-012, 014-025, 25-55-41

Page 405
Feb 01/07

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Figure 401A/TASK 25-55-41-991-001-C12 (SHEET 1)

R

EFF :

101-199, 25-55-41

Page 406
Feb 01/08

IAC
Figure 401A/TASK 25-55-41-991-001-C22 (SHEET 2)

EFF :

101-199, 25-55-41

Page 407
Feb 01/08
R
IAC

R

EFF :

901-999, 25-55-41

Page 408
Feb 01/08

IAC

R

EFF :

901-999, 25-55-41

Page 409
Feb 01/08

IAC
Figure 401C/TASK 25-55-41-991-001-A12 (SHEET 1)

R

EFF :

001-012, 014-099, 25-55-41

Page 410
Feb 01/08

IAC
Figure 401C/TASK 25-55-41-991-001-A22 (SHEET 2)

R

EFF :

001-012, 014-099, 25-55-41

Page 411
Feb 01/08

IAC
____
(a) Remove the nuts (6), and remove the screws (3) from the tie-down
point (4).
____
(a) Remove the nuts (9), and remove the screws (7) from the
seat-track section (8).
____
(a) Remove the nuts (13) from the screws (11).
(b) Remove the screws (10) and (11) from the seat-track section (12).
(c) Remove the seat-track section (12) from the structure (5).
R

R

EFF :

001-012, 014-025, 25-55-41

Page 412
Feb 01/08

IAC
R **ON A/C 026-099,
Subtask 25-55-41-020-050-A
(Ref. Fig. 401C/TASK 25-55-41-991-001-A)
areas.
____
point (2).
____
point (8).
(c) If necessary, remove the plug housing (9) from the structure (3).
____

R

EFF :

026-099, 25-55-41

Page 413
Feb 01/08

IAC
seat-track section (12).
____
tie-down fitting (15).
____
____

R

EFF :

026-099, 25-55-41

Page 414
Feb 01/08

IAC
R **ON A/C 101-199,
R Subtask 25-55-41-020-050-C
R of the AFT Cargo-Compartment
R (Ref. Fig. 401A/TASK 25-55-41-991-001-C)
R areas.
____
R (a) Remove the nuts (4), and remove the screws (1) from the tie-down
R point (2).
____

R

EFF :

026-099, 101-199, 25-55-41

Page 415
Feb 01/08

IAC
R point (8).
____
R (a) Remove the nuts (13), and remove the screws (11) from the
R tie-down fitting (12).
____
____
R (7) Remove the seat-track sections (21):
R NOTE : The removal procedure for all the seat-track sections (21) is
____
R the same. Therefore, the removal procedure for one seat-track
R section (21) only is given here.

R

EFF :

101-199, 25-55-41

Page 416
Feb 01/08

IAC
R seat-track section (21).
____

R

EFF :

101-199, 25-55-41

Page 417
Feb 01/08

IAC
R **ON A/C 901-999,
R Subtask 25-55-41-020-050-B
R of the AFT Cargo-Compartment
R (Ref. Fig. 401B/TASK 25-55-41-991-001-B)
R areas.
____
R point (2).
____
R point (8).
____

R

EFF :

901-999, 25-55-41

Page 418
Feb 01/08

IAC
____
____

R

EFF :

901-999, 25-55-41

Page 419
Feb 01/08

IAC
____
**ON A/C ALL
Subtask 25-55-41-020-051
B. Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-55-41-991-002)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 25-55-41-991-002-B)
**ON A/C 901-999,
(Ref. Fig. 402B/TASK 25-55-41-991-002-A)

EFF :

ALL 25-55-41

Page 420
Feb 01/08

IAC
Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling Area
Figure 402/TASK 25-55-41-991-002

R

EFF :

001-012, 014-099, 25-55-41

Page 421
Feb 01/07

IAC
R Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling Area
R Figure 402A/TASK 25-55-41-991-002-B

R

EFF :

101-199, 25-55-41

Page 422
Feb 01/07

IAC
Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling Area
R Figure 402B/TASK 25-55-41-991-002-A

R

EFF :

901-999, 25-55-41

Page 423
Feb 01/07

IAC
**ON A/C ALL
areas.
____
1
2
____
(4) Remove the stanchion fittings (10).
NOTE : The removal procedure for all the stanchion fittings (10) is
____
the same. Therefore, the removal procedure for one stanchion

EFF :

ALL 25-55-41

Page 424
Feb 01/08
R
IAC
**ON A/C 001-012, 014-025,
Subtask 25-55-41-020-052
C. Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
of the BULK Cargo-Compartment
(Ref. Fig. 403/TASK 25-55-41-991-003)
areas.
____
point (4).
R **ON A/C 101-199,
R Subtask 25-55-41-020-052-B
R C. Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
R of the BULK Cargo-Compartment
R (Ref. Fig. 403A/TASK 25-55-41-991-003-C)
R areas.

R

EFF :

001-012, 014-025, 101-199, 25-55-41

Page 425
Feb 01/07

IAC
Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor Area
Figure 403/TASK 25-55-41-991-003

R

EFF :

001-012, 014-025, 25-55-41

Page 426
Feb 01/07

IAC
INTENTIONALLY BLANK

R

25-55-41

Page 427
Feb 01/07

IAC
R Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor Area
R Figure 403A/TASK 25-55-41-991-003-C12 (SHEET 1)

EFF :

101-199, 25-55-41

Page 428
Feb 01/07

IAC
R Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor Area
R Figure 403A/TASK 25-55-41-991-003-C22 (SHEET 2)

R

EFF :

101-199, 25-55-41

Page 429
Feb 01/07

IAC
____
R point (2).
____
R point (8).
____
____

R

EFF :

101-199, 25-55-41

Page 430
Feb 01/07

IAC
____
**ON A/C 001-012, 014-099, 901-999,
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-55-41-020-052-A
C. Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
**ON A/C 901-999,
(Ref. Fig. 403B/TASK 25-55-41-991-003-B)

EFF :

ALL 25-55-41

Page 431
Feb 01/08
R
IAC
R Figure 403B/TASK 25-55-41-991-003-B

R

EFF :

901-999, 25-55-41

Page 432
Feb 01/07

IAC
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 403C/TASK 25-55-41-991-003-A)
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1047 For A/C 001-012,014-025,
areas.
____
point (2).
____
point (8).
(c) If necessary, remove the plug housing (9) from the structure (3).
____

R

EFF :

001-012, 014-099, 901-999, 25-55-41

Page 433
Feb 01/07

IAC
R Figure 403C/TASK 25-55-41-991-003-A

R

EFF :

001-012, 014-099, 25-55-41

Page 434
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
Subtask 25-55-41-020-053
D. Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
(Ref. Fig. 404/TASK 25-55-41-991-004)
areas.
____
1
2
____

R

EFF :

001-012, 014-099, 901-999, 25-55-41

Page 435
Feb 01/07

IAC
Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Ceiling Area
Figure 404/TASK 25-55-41-991-004

R

EFF :

001-012, 014-099, 25-55-41

Page 436
Feb 01/07

IAC
(4) Remove the stanchion fittings (10).
NOTE : The removal procedure for all the stanchion fittings (10) is
____
the same. Therefore, the removal procedure for one stanchion
R **ON A/C 101-199,
R Subtask 25-55-41-020-053-B
R D. Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
R of the BULK Cargo-Compartment
R (Ref. Fig. 404A/TASK 25-55-41-991-004-B)
R (a) Disconnect the net fittings (8) from the tie-down and net
R areas.
____
R (b) Remove the tie-down point (3) from the spacer (2).
R (c) If necessary, remove the spacer (2):
R 1
R 2

R

EFF :

001-012, 014-099, 101-199, 25-55-41

Page 437
Feb 01/07

IAC
R Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Ceiling Area
R Figure 404A/TASK 25-55-41-991-004-B

R

EFF :

101-199, 25-55-41

Page 438
Feb 01/07

IAC
____
R (4) Remove the stanchion fittings (10).
R NOTE : The removal procedure for all the stanchion fittings (10) is
____
R the same. Therefore, the removal procedure for one stanchion
R (a) Remove the screws (11) from the stanchion fitting (10).
R (b) Remove the stanchion fitting (10) from the structure (1).
R **ON A/C 901-999,
Subtask 25-55-41-020-053-A
D. Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
R (Ref. Fig. 404B/TASK 25-55-41-991-004-A)
areas.
____

R

EFF :

101-199, 901-999, 25-55-41

Page 439
Feb 01/07

IAC
Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Ceiling Area
R Figure 404B/TASK 25-55-41-991-004-A

R

EFF :

901-999, 25-55-41

Page 440
Feb 01/07

IAC
1
2
____

R

EFF :

901-999, 25-55-41

Page 441
Feb 01/07

IAC
**ON A/C ALL
TASK 25-55-41-400-001
Installation of the Tie Down and Net Attachment Fittings of the AFT and BULK
Cargo-Compartments
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific non-metal scraper

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 25-55-41

Page 442
Feb 01/08

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-012, 014-025,
25-55-41-991-001 Fig. 401
**ON A/C 101-199,
R 25-55-41-991-001-C Fig. 401A
R **ON A/C 901-999,
R 25-55-41-991-001-B Fig. 401B
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-55-41-991-001-A Fig. 401C
**ON A/C 001-012, 014-099,
25-55-41-991-002 Fig. 402
**ON A/C 101-199,
R 25-55-41-991-002-B Fig. 402A

R

EFF :

ALL 25-55-41

Page 443
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
R 25-55-41-991-002-A Fig. 402B
**ON A/C 001-012, 014-025,
25-55-41-991-003 Fig. 403
**ON A/C 101-199,
R 25-55-41-991-003-C Fig. 403A
R **ON A/C 901-999,
R 25-55-41-991-003-B Fig. 403B
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-55-41-991-003-A Fig. 403C
**ON A/C 001-012, 014-099,
25-55-41-991-004 Fig. 404
**ON A/C 101-199,
R 25-55-41-991-004-B Fig. 404A
R **ON A/C 901-999,
R 25-55-41-991-004-A Fig. 404B

EFF :

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Page 444
Feb 01/07

IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 25-55-41-991-005-B Fig. 405
R **ON A/C 901-999,
R 25-55-41-991-005-A Fig. 405A
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R 25-55-41-991-005 Fig. 405B
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-41-860-050
(1) Make sure that the AFT cargo-compartment door is open and safetied
the AFT cargo-compartment door.
(3) Make sure that the divider net between the AFT/BULK
cargo-compartments at FR59 is removed.

EFF :

ALL 25-55-41

Page 445
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 25-55-41-860-050-A
R (1) Make sure that the AFT cargo-compartment door is open and safetied
R with the actuator safety lock (Ref. TASK 52-30-00-860-001).
R (2) Make sure that the access platform is in position at the opening of
R the AFT cargo-compartment door.
R (3) Make sure that the access platform is in position at the BULK
R cargo-compartment door.
R (4) Make sure that the BULK cargo-compartment door is open (Ref. TASK 52-
R 30-00-860-006).
R **ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-025,
Subtask 25-55-41-910-050

R

EFF :

ALL 25-55-41

Page 446
Feb 01/07

IAC
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-55-41-910-050-A

_______
DO NOT SMOKE.
_______
MATERIAL.
(2) Use a non-metal scraper to remove the old sealant from the component
CLEANING AGENTS (Material No. 11-003) to clean the component

R

EFF :

ALL 25-55-41

Page 447
Feb 01/07

IAC
**ON A/C 001-012, 014-025,
Subtask 25-55-41-420-050

Area of the AFT Cargo-Compartment
(Ref. Fig. 401/TASK 25-55-41-991-001)
R **ON A/C 001-012, 014-025,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 401C/TASK 25-55-41-991-001-A)
R **ON A/C 001-012, 014-025,
____
(b) Install the screws (3) and the nuts (6).
NOTE : The installation procedure for all the seat-track sections (8)
____
seat-track section (8) only is given here.

____

EFF :

001-012, 014-025, 25-55-41

Page 448
Feb 01/08

IAC
(c) Install the screw (10).
areas.
R
R **ON A/C 026-099,
Subtask 25-55-41-420-050-A

(Ref. Fig. 401C/TASK 25-55-41-991-001-A)
____
____
(a) Put the plug housing (9) in position at the structure (3), if
removed.
(c) Install the screws (7) and the nuts (10).

R

EFF :

001-012, 014-099, 25-55-41

Page 449
Feb 01/08

IAC

____
____
____
____

R

EFF :

026-099, 25-55-41

Page 450
Feb 01/08

IAC
areas.
R **ON A/C 101-199,
R Subtask 25-55-41-420-050-C

R Area of the AFT Cargo-Compartment
R (Ref. Fig. 401A/TASK 25-55-41-991-001-C)
____
R (b) Install the screws (1) and the nuts (4).
____
R (a) Put the plug housing (9) in position at the structure (3), if
R removed.

R

EFF :

026-099, 101-199, 25-55-41

Page 451
Feb 01/08

IAC
R (c) Install the screws (7) and the nuts (10).
____
____
____
R (6) Install the seat-track sections (21):
R NOTE : The installation procedure for all the seat-track sections

____
R (21) is the same. Therefore, the installation procedure for
R one seat-track section (21) only is given here.

R

EFF :

101-199, 25-55-41

Page 452
Feb 01/08

IAC
____
R areas.

R

EFF :

101-199, 25-55-41

Page 453
Feb 01/08

IAC
R **ON A/C 901-999,
R Subtask 25-55-41-420-050-B

R Area of the AFT Cargo-Compartment
R (Ref. Fig. 401B/TASK 25-55-41-991-001-B)
____
____
R removed.

____
____

R

EFF :

901-999, 25-55-41

Page 454
Feb 01/08

IAC
____
____

R

EFF :

901-999, 25-55-41

Page 455
Feb 01/08

IAC
R areas.
**ON A/C ALL
Subtask 25-55-41-420-051
C. Installation of the Tie-Down and Net Attachment Fittings in the Ceiling

**ON A/C 001-012, 014-099,
(Ref. Fig. 402/TASK 25-55-41-991-002)
**ON A/C 101-199,
(Ref. Fig. 402A/TASK 25-55-41-991-002-B)
**ON A/C 901-999,
(Ref. Fig. 402B/TASK 25-55-41-991-002-A)
**ON A/C ALL
____

EFF :

ALL 25-55-41

Page 456
Feb 01/08

IAC
1
2
____
(3) Install the stanchion fitting (10):
areas.
**ON A/C 001-012, 014-025,
Subtask 25-55-41-420-052
D. Installation of the Tie-Down and Net Attachment Fittings in the Floor

Area of the BULK Cargo-Compartment
(Ref. Fig. 403/TASK 25-55-41-991-003)
____

EFF :

ALL 25-55-41

Page 457
Feb 01/08
R
IAC
areas.
R **ON A/C 101-199,
R Subtask 25-55-41-420-052-B
R D. Installation of the Tie-Down and Net Attachment Fittings in the Floor

R Area of the BULK Cargo-Compartment
R (Ref. Fig. 403A/TASK 25-55-41-991-003-C)
____
____
R removed.
____

EFF :

001-012, 014-025, 101-199, 25-55-41

Page 458
Feb 01/07

IAC

____
____
R areas.

EFF :

101-199, 25-55-41

Page 459
Feb 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-55-41-420-052-A
D. Installation of the Tie-Down and Net Attachment Fittings in the Floor

R
R **ON A/C 901-999,
R (Ref. Fig. 403B/TASK 25-55-41-991-003-B)
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 403C/TASK 25-55-41-991-003-A)
R **ON A/C 001-012, 014-099, 901-999,
Post SB 25-1047 For A/C 001-012,014-025,
____
____
(a) Put the plug housing (9) in position at the structure (3), if
removed.

EFF :

001-012, 014-099, 901-999, 25-55-41

Page 460
Feb 01/07

IAC
(c) Install the screws (7) and the nuts (10).
____
areas.
**ON A/C 001-012, 014-099,
Subtask 25-55-41-420-053
E. Installation of the Tie-Down and Net Attachment Fittings in the Ceiling

(Ref. Fig. 404/TASK 25-55-41-991-004)
____
1
2

EFF :

001-012, 014-099, 901-999, 25-55-41

Page 461
Feb 01/07

IAC
____
(3) Install the stanchion fittings (10):
NOTE : The installation procedure for all the stanchion fittings (10)
____
stanchion fitting (10) only is given here.
areas.
R **ON A/C 101-199,
R Subtask 25-55-41-420-053-B
R E. Installation of the Tie-Down and Net Attachment Fittings in the Ceiling

R Area of the BULK Cargo-Compartment
R (Ref. Fig. 404A/TASK 25-55-41-991-004-B)
____
R (a) Install the spacer (2), if removed:
R 1

EFF :

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Page 462
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IAC
R 2
R (b) Put the tie-down point (3) in position at the spacer (2).
R (c) Install the screws (4) in the tie-down point (3).
____
R (b) Install the screws (7) in the tie-down point (6).
R (3) Install the stanchion fittings (10):
R NOTE : The installation procedure for all the stanchion fittings (10)
____
R stanchion fitting (10) only is given here.
R (a) Put the stanchion fitting (10) in position at the structure (1).
R (b) Install the screws (11) in the stanchion fitting (10).
R areas.

EFF :

101-199, 25-55-41

Page 463
Feb 01/07

IAC
R **ON A/C 901-999,
Subtask 25-55-41-420-053-A
E. Installation of the Tie-Down and Net Attachment Fittings in the Ceiling

R (Ref. Fig. 404B/TASK 25-55-41-991-004-A)
____
1
2
____
areas.

EFF :

901-999, 25-55-41

Page 464
Feb 01/07

IAC
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,
Subtask 25-55-41-390-050
F. Application of Sealants
**ON A/C 101-199,
R (Ref. Fig. 405/TASK 25-55-41-991-005-B)
R **ON A/C 901-999,
R (Ref. Fig. 405A/TASK 25-55-41-991-005-A)
R **ON A/C 001-012, 014-099,
R Post SB 25-1047 For A/C 001-012,014-025,
R (Ref. Fig. 405B/TASK 25-55-41-991-005)
**ON A/C ALL
Post SB 25-1047 For A/C 001-012,014-025,

_______
DO NOT SMOKE.
_______
MATERIAL.

EFF :

ALL 25-55-41

Page 465
Feb 01/07

IAC
R Application of Sealants
R Figure 405/TASK 25-55-41-991-005-B

EFF :

101-199, 25-55-41

Page 466
Feb 01/07

IAC
R Figure 405A/TASK 25-55-41-991-005-A

EFF :

901-999, 25-55-41

Page 467
Feb 01/07

IAC
R Figure 405B/TASK 25-55-41-991-005

EFF :

001-012, 014-099, 25-55-41

Page 468
Feb 01/07

IAC
(1) For the tie-down and net attachment fittings installed in a closed
cutout:
(a) Make sure that the gap between the plug housing (2) and the
cutout in the floor panel (1) is clean.
(b) Apply the SEALANTS (Material No. 09-016) (3) and fill the gap
between the plug housing (2) and the cutout in the floor panel
(1).
(2) For the tie-down and net attachment fittings installed in an open
cutout:
(a) Make sure that the gaps between the tie-down fitting (4) and the
cutouts in the floor panels (1) are clean.
(b) Apply the SEALANTS (Material No. 09-016) (3) and fill the gaps
between the tie-down fitting (4) and the cutouts in the floor
panels (1).
CLEANING AGENTS (Material No. 11-003) to remove the unwanted sealant
from the component interface and the adjacent area.
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-55-41-410-050
A. Close Access
(1) Install the divider net between the AFT/BULK cargo-compartments at

FR59, if removed.
items.
door (Ref. TASK 52-30-00-860-002).

EFF :

ALL 25-55-41

Page 469
Feb 01/07

IAC
R **ON A/C 101-199,
R Subtask 25-55-41-410-050-A
R A. Close Access
R items.
R (2) Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008).
R (3) Remove the actuator safety lock and close the AFT cargo-compartment
R door (Ref. TASK 52-30-00-860-002).

EFF :

101-199, 25-55-41

Page 470
Feb 01/07

IAC
EMERGENCY - DESCRIPTION AND OPERATION
_____________________________________
1. _______
General
The emergency equipment is installed for the safety of the crew and the
passengers in an emergency.
For information about portable fire-extinguishers and portable

oxygen-equipment:
- Portable fire-extinguishers (Ref. 26-24-00).
- Portable oxygen-devices for flight crew (Ref. 35-31-00).
- Portable oxygen-devices for cabin attendants (Ref. 35-32-00).
2. __________________
System Description
R
The emergency equipment includes:
- Escape facilities - cockpit (Ref. 25-61-00)

- Escape facilities - cabin (Ref. 25-62-00)
- Evacuation signalling equipment - WP (Ref. 25-63-00)
- First aid equipment (Ref. 25-64-00)
- Miscellaneous emergency equipment (Ref. 25-65-00)
- Floatation and survival equipment (Ref. 25-66-00)
- Supplementary medical equipment (Ref. 25-67-00)
- A rapid-decompression safety system (Ref. 25-68-00)

EFF :

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Page 1
May 01/04

IAC
ESCAPE FACILITIES - COCKPIT - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
In case of emergency evacuation,the occupants can evacuate the cockpit by
opening the sliding windows and using the escape ropes located above the
sliding windows.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1MM DESCENT DEVICE-EMERGENCY, CAPT 211 831 25-61-41
2MM DESCENT DEVICE-EMERGENCY, F/O 212 831 25-61-41
3. ___________
Description
(Ref. Fig. 002)
**ON A/C 001-012, 014-099,
When the cabin is not pressurized, each sliding window can be opened using a
continuous two-phase control. The control is located at the rear section of
the windshield panel. The windshield panels are provided with an
open-position locking system. The dimensions of the exit provided by the
open windows enable crew evacuation after a crash.
A 5.5m long knotted rope is located in a stowage above the sliding windows
on either side of the overhead panel. The cover plate of each stowage is
held closed by VELCRO type adhesive tape which enables quick opening. These
stowages are identified by red labels.
R **ON A/C 101-199, 901-999,
When the cabin is not pressurized, each sliding window can be opened using a
continuous two-phase control. The control is located at the rear section of
the windshield panel. The windshield panels are provided with an
open-position locking system. The dimensions of the exit provided by the
open windows enable crew evacuation after a crash.
A 5.5m long knotted rope is located in a stowage above the sliding windows
on either side of the overhead panel. The cover plate of each stowage is
held closed by spring clips which enables quick opening. These stowages are
identified by red labels.

EFF :

ALL 25-61-00

Page 1
Feb 01/07

IAC
Escape Rope - Component Location
Figure 001

EFF :

ALL 25-61-00

Page 2
Feb 01/96

IAC
Cockpit Evacuation - Emergency Exit
Figure 002

EFF :

ALL 25-61-00

Page 3/4
Feb 01/96

IAC
DESCENT DEVICE - EMERGENCY (1MM,2MM) - REMOVAL/INSTALLATION
___________________________________________________________
TASK 25-61-41-000-001
Removal of the Captain/First Officer Emergency Descent Device
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-61-41-991-001 Fig. 401
3. Procedure
_________
(Ref. Fig. 401/TASK 25-61-41-991-001)
Subtask 25-61-41-020-050
A. Removal of the Captain and F/O Emergency Descent Device
(3) Remove the lining (2).
(5) Hold the attachment (5).
(6) Remove the emergency descent device (6).

EFF :

ALL 25-61-41

Page 401
Feb 01/96

IAC
Captain/First Officer Emergency Descent Device
Figure 401/TASK 25-61-41-991-001

EFF :

ALL 25-61-41

Page 402
Feb 01/96

IAC
TASK 25-61-41-400-001
Installation of the Captain/First Officer Emergency Descent Device
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-61-41-991-001 Fig. 401
3. Procedure
_________
(Ref. Fig. 401/TASK 25-61-41-991-001)
Subtask 25-61-41-420-050
A. Installation of the Captain anf F/O Emergency Descent Device
(1) Engage the loop of the emergency descent device (6) in the attachment
(5).
(2) Put the attachment (5) and the screws (4) in the correct position and
then TORQUE the screws to between 0.35 and 0.40 m.daN (30.97 and
35.39 lbf.in).
(3) Install the emergency descent device (6) in its stowage compartment.
(4) Put the lining (2) in the correct position.

EFF :

ALL 25-61-41

Page 403
May 01/05

IAC
(6) Install the cover (3).
4. ________
Close up
Subtask 25-61-41-942-050
items.

EFF :

ALL 25-61-41

Page 404
Feb 01/96

IAC
DESCENT DEVICE - EMERGENCY (1MM,2MM) - INSPECTION/CHECK
_______________________________________________________
TASK 25-61-41-200-001
Inspection/Check of the Captain/First Officer Emergency Descent Device
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-61-41-991-002 Fig. 601
3. __________
Job Set Up
(Ref. Fig. 601/TASK 25-61-41-991-002)
Subtask 25-61-41-020-051
A. Removal of the Ceiling Panel on the Emergency Descent Device
(3) Remove the lining panel (2).
4. Procedure
_________
Subtask 25-61-41-210-050
A. Inspection/Check of the Captain and F/O Emergency Descent Device
(1) Make sure that the fitting (4) of the emergency descent device and
the 2 screws that attach it to the airframe (frame 11), shows no
signs of corrosion or damage.
(2) Make sure that the loop of the emergency descent device shows no
signs of wear.

EFF :

ALL 25-61-41

Page 601
Feb 01/96

IAC
Captain/First Officer Emergency Descent Device
Figure 601/TASK 25-61-41-991-002

EFF :

ALL 25-61-41

Page 602
Feb 01/96

IAC
(3) Remove the emergency descent device from its housing. Make sure that
it is in the correct condition.
5. ________
Close Up
Subtask 25-61-41-420-051
A. Installation of the Ceiling Panel of the Emergency Descent Device
(1) Install the emergency descent device in its housing.
(2) Put the lining (2) in position.
(4) Install the cover (3).

EFF :

ALL 25-61-41

Page 603
Feb 01/96

IAC
ESCAPE FACILITIES - CABIN - DESCRIPTION AND OPERATION
_____________________________________________________
1. General
_______
The cabin escape facilities are installed at all aircraft exits, and
function as dual-lane or single-lane escape-slides. They permit quick
evacuation for the passengers and the crew in an emergency.
2. __________________
Component Location
R **ON A/C 001-012, 014-099, 901-999,
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
R **ON A/C 001-012, 014-099, 901-999,
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
7500MM ESCAPE SLIDE FWD L 831 831 25-62-44
7501MM ESCAPE SLIDE FWD R 841 841 25-62-44
7502MM ESCAPE SLIDE AFT L 832 832 25-62-44
7503MM ESCAPE SLIDE AFT R 842 842 25-62-44
7504MM ESCAPE SLIDE OFFWING L 193 193AT 25-62-42
7505MM ESCAPE SLIDE OFFWING R 194 194AT 25-62-42
7506MM RESERVOIR ASSY OWS L 151 862 25-62-46
7507MM RESERVOIR ASSY OWS R 152 862 25-62-46

EFF :

ALL 25-62-00

Page 1
Feb 01/07

IAC
R Cabin Escape Facilities - Location
Figure 001

EFF :

001-012, 014-099, 25-62-00

Page 2
May 01/07

IAC
R Figure 001A

EFF :

101-199, 25-62-00

Page 3
Feb 01/07

IAC
Figure 001B

EFF :

901-999, 25-62-00

Page 4
May 01/07

IAC
R **ON A/C 101-199,
R (Ref. Fig. 001A)
R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R 7500MM ESCAPE SLIDE FWD L 831 831 25-62-44
R 7501MM ESCAPE SLIDE FWD R 841 841 25-62-44
R 7502MM ESCAPE SLIDE AFT L 832 832 25-62-44
R 7503MM ESCAPE SLIDE AFT R 842 842 25-62-44
R 7770MM ESCAPE SLIDE FOR DOOR 2LH 100 131BL 25-62-47
R 7771MM ESCAPE SLIDE FOR DOOR 2RH 100 132BR 25-62-47
R 7772MM ESCAPE SLIDE FOR DOOR 3LH 100 151BL 25-62-47
R 7773MM ESCAPE SLIDE FOR DOOR 3RH 100 152BR 25-62-47
R 7774MM PRESSURE BOTTLE DOOR 2LH 200 25-62-49
R 7775MM PRESSURE BOTTLE DOOR 2RH 200 25-62-49
R 7776MM PRESSURE BOTTLE DOOR 3LH 200 25-62-49
R 7777MM PRESSURE BOTTLE DOOR 3RH 200 25-62-49
R **ON A/C ALL
3. __________________
System Description
A. Door Escape Facilities
**ON A/C 001-012, 014-099,
Dual lane escape slide rafts are installed at all cabin doors.
R **ON A/C 101-199, 901-999,
Single lane escape slides are installed at all cabin doors.
**ON A/C ALL
Inflation is automatic if the door is opened with the Emergency Control

Handle (ECH) in the ARMED mode.
Manual inflation is possible after the door is opened.

EFF :

ALL 25-62-00

Page 5
Feb 01/07

IAC
**ON A/C 001-012, 014-099,
The slide raft has a special move function that permits quick release
from a damaged door, for subsequent inflation at a different door.
R **ON A/C 001-012, 014-099, 901-999,
B. Offwing Escape Facilities

Dual lane offwing escape slides are installed above the wings in the left
and right wing-to-fuselage fairings.
Inflation is automatic if the emergency exit hatch is opened in the ARMED
mode.
A mannual inflation handle is installed at each emergency exit. You get
access to the handle after the emergency exit hatch is removed.
R **ON A/C ALL
C. Warning Systems
Escape facility warning systems (Ref. 52-70-00) are installed at all
cabin exits.
A warning light operates immediatly an exit is opened in the ARMED mode.
An audible warning sound operates in the cockpit.
D. Directional Guidance Lights

Directional guidance lights are installed on all escape facilities. They
are attached to the longitudinal supports and across the bottom of each
inflatable assembly.
E. Inflation Reservoir - Low Pressure Indication (Optional)
Pressure sensors are installed on all inflation reservoirs, and are

connected to the Cabin Intercommunication Data System (CIDS). Monitoring
of the pressure is an optional function (Ref. 23-73-00).
4. Interface
_________
The cabin escape facilities have interfaces with:

- The CIDS (optional) (Ref. 23-73-00).
- The cabin emergency lighting system (Ref. 33-51-00).
- The door warning system (Ref. 52-70-00).

R

EFF :

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Page 6
Feb 01/07

IAC
5. _____________________
**ON A/C 001-012, 014-099,
(Ref. Fig. 002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
R **ON A/C 001-012, 014-099, 901-999,
(Ref. Fig. 003)
R **ON A/C 101-199,
R (Ref. Fig. 003A)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 004)
**ON A/C 101-199,
(Ref. Fig. 004A)
R **ON A/C 901-999,
R (Ref. Fig. 004B)
R **ON A/C 001-012, 014-099, 901-999,
R (Ref. Fig. 005)
R **ON A/C 101-199,
R (Ref. Fig. 005A)

R

EFF :

ALL 25-62-00

Page 7
Feb 01/07

IAC
Escape-Slide/Raft Assembly (Quick-Release Latch Type)

R

EFF :

001-012, 014-099, 25-62-00

Page 8
Feb 01/07

IAC
Escape-Slide/Raft Assembly (Quick-Release Latch Type)

R

EFF :

001-012, 014-099, 25-62-00

Page 9
Feb 01/07

IAC
Escape Slide Assembly

R

EFF :

101-199, 901-999, 25-62-00

Page 10
Feb 01/07

IAC
Escape Slide Assembly

R

EFF :

101-199, 901-999, 25-62-00

Page 11
Feb 01/07

IAC
Offwing Escape Slide System - Component Location/Description

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 12
Feb 01/07

IAC
Offwing Escape Slide System - Component Location/Description

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 13
Feb 01/07

IAC
R Escape-Slide System - Emergency Exits - Component Location/Description
R Figure 003A (SHEET 1)

R

EFF :

101-199, 25-62-00

Page 14
Feb 01/07

IAC

R

EFF :

101-199, 25-62-00

Page 15
Feb 01/07

IAC

R

EFF :

101-199, 25-62-00

Page 16
Feb 01/07

IAC
Inflated Escape Slide/Raft - Component Location
Figure 004

R

EFF :

001-012, 014-099, 25-62-00

Page 17
Feb 01/07

IAC
R Inflated Escape Slide - Doors 1 and 4 - Component Location
R Figure 004A

R

EFF :

101-199, 25-62-00

Page 18
Feb 01/07

IAC
R Inflated Escape Slide - Component Location
Figure 004B

EFF :

901-999, 25-62-00

Page 19
May 01/07

IAC
Inflated Offwing Escape Slide - Component Location
Figure 005

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 20
Feb 01/07

IAC
R Inflated Escape Slide - Doors 2 and 3 - Component Location
R Figure 005A

R

EFF :

101-199, 25-62-00

Page 21
Feb 01/07

IAC
R **ON A/C ALL
R (Ref. Fig. 006)
**ON A/C 001-012, 014-099,
The escape slide raft is made of two inflatable chambers, an upper and
lower. The chambers are attached together and each chamber inflates
independently from the same inflation reservoir.
The slide rafts have seating for:
- Rated capacity 4 x 44 persons = 176 persons,

- Overload capacity 3 x 55 persons = 165 persons (this result accepts
that 1 slide raft will not inflate because of damage).
For customers with a seat layout capacity of more than 165 persons,
supplemental life rafts (Ref. 25-66-00) are installed in the cabin.
A survival kit (Ref. 25-66-00) is supplied for each slide raft. They are
kept in stowage compartments in the cabin.
NOTE : The survival kit for the supplemental life raft is kept in the
____
supplemental life raft pack.
Each escape facility has:

- a two chamber inflatable assembly,
- an inflation system,
- a pack asembly,
- a decorative cover.
R **ON A/C 101-199,
R Each escape facility has at the FWD/AFT passenger/crew Doors:

R - an inflatable assembly,
R - an inflation system,
R - a pack asembly,
R - a decorative cover.

EFF :

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Page 22
Feb 01/07

IAC
R **ON A/C 901-999,
Each escape facility has:

- a pack assembly,
- an inflatable assembly,
- an inflation system,
- a decorative cover.
R **ON A/C 101-199,
R and at the FWD/AFT emergency doors:

R - an inflatable assembly,
R - an inflation system.
R NOTE : The inflatable assembly and inflation system are divided. The
____
R inflation reservoir is installed above the door, and the
R inflatable assembly is installed below the door.
R **ON A/C 001-012, 014-099,
R (1) The two chamber inflatable assembly is made of urethane-coated nylon,

R which is flame resistant. The material is cut into panels and bonded
R together to make the pneumatic tube assemblies and slipway areas.
R **ON A/C 101-199, 901-999,
(1) The inflatable assembly is made of urethane-coated nylon, which is

flame resistant. The material is cut into panels and bonded together
to make the pneumatic tube assemblies and slipway areas.
**ON A/C ALL
(2) The inflation system has:
**ON A/C 001-012, 014-099,
- an inflation reservoir (Nitrogen/Carbon Dioxide),

- a valve/regulator assembly,
- two aspirators.

EFF :

ALL 25-62-00

Page 23
Feb 01/07

IAC
Escape Slide/Raft Assembly (Quick-Release Pin Type)

EFF :

ALL 25-62-00

Page 24
Feb 01/07

IAC
Escape Slide/Raft Assembly (Quick-Release Pin Type)

EFF :

ALL 25-62-00

Page 25
Feb 01/07

IAC
R **ON A/C 101-199,
R - an inflation reservoir (Nitrogen/Carbon Dioxide),

R - a valve/regulator assembly,
R - one aspirator (FWD/AFT passenger/crew doors),
R - one aspirator (FWD/AFT emergency doors).
R **ON A/C 901-999,
- an inflation reservoir (Nitrogen/Carbon Dioxide),

- a valve/regulator assembly,
- an aspirator.
R **ON A/C 001-012, 014-099, 901-999,
(a) The inflation reservoir is made of seamless aluminum. A gage

shows the inflation reservoir pressure through a window in the
decorative cover.
R **ON A/C 101-199,
R (a) The inflation reservoir is made of seamless aluminum.

R At the FWD/AFT passenger/crew doors a gage shows the inflation
R reservoir pressure through a window in the decorative cover of
R the escape slide.
R At the FWD/AFT emergency exits, access to the inflation reservoir
R pressure-gage is through the overhead stowage compartment.
R **ON A/C ALL
(b) The valve/regulator assembly controls the gas flow from the
inflation reservoir to the aspirator.
(c) The aspirator is made of fiber-reinforced plastic and has:

- an inlet assembly,
- a flexible hose assembly,
- a flapper valve assembly.
1
_ The inflation reservoir supplies gas to the inflatable
assembly through the aspirator inlet assembly when the
inflation system is activated.

EFF :

ALL 25-62-00

Page 26
Feb 01/07

IAC
2
_ The flexible hose assembly connects the inflation reservoir to
the inlet assembly.
3
_ Flapper valves installed in the aspirator operate as a one-way
check valve for inlet air. The fast expansion of gas in the
aspirator when the inflation system is activated causes the
flapper valves to open. They open because of the induction
effect from gas movement into the inflatable assembly and let
ambient air into the aspirator. System inflation is faster
when the air and gas mix and decreases the size (capacity)
necessary for the reservoir.
R **ON A/C 001-012, 014-099, 901-999,
(3) The pack assembly holds the inflatable assembly and the inflation
system in position on the door.
(4) The decorative cover protects the pack assembly when it is installed
on the door. It has a color scheme that agrees with the cabin
interior.
R **ON A/C 101-199,
R (3) At the FWD/AFT passenger/crew doors, the packboard assembly holds the
R inflatable assembly and the inflation system in position on the door.
R At the FWD/AFT emergency doors, the pack assembly holds the
R inflatable assembly in position below the door. The pack assembly is
R installed in a stowage compartment in the fuselage.
R (4) At the FWD/AFT passenger/crew doors, a decorative cover protects the

R pack assembly when it is installed on the door. It has a color scheme
R that agrees with the cabin interior.
R **ON A/C 001-012, 014-099, 901-999,
(1) The offwing escape slides are made of the the same materials as the
door escape-slides. The slide pack is held in a stowage compartment
and the stowage compartment attach-panel completes the
wing-to-fuselage fairing assembly, left and right. Access to the
offwing escape slides is through the emergency exits. Each assembly
has a ramp platform and a dual-lane slide. The ramp platform has an
inflatable ramp rail to guide the passengers and crew onto the slide.

EFF :

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Page 27
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IAC
(2) The inflation reservoirs are installed in the AFT cargo compartment,
behind the sidewall panels 151CW and 152CW. Each inflation reservoir
includes a pressure gage and valve/regulator assembly. The
valve/regulator assembly is connected to the release mechanism of an
emergency exit with release cables. The release mechanism is operated
when one of the emergency exits is opened.
(3) The inflation procedures for the offwing escape slides are similar to
the door escape-slides.
R **ON A/C ALL
6. ________________________________
R **ON A/C 001-012, 014-099, 901-999,
(1) When the emergency control handle (ECH) is set to ARMED the girt bar
connects the inflatable assembly to the floor attach fittings.
R **ON A/C 101-199,
R (1) At the FWD/AFT passenger/crew doors, when the emergency control

R handle (ECH) is set to ARMED the girt bar connects the inflatable
R assembly to the floor attach fittings.
R **ON A/C ALL
As the door opens the outboard movement of the door pulls the
inflatable assembly from the packboard assembly. As the inflatable
assembly is released its starts to fall and a lanyard pulls the
reservoir valve (of the valve/regulator assembly) to open. The
reservoir gas supply starts to flow through the flexible hose and the
aspirator inlet assembly.
**ON A/C 001-012, 014-099,
The inflation procedure takes approximately 4s.

EFF :

ALL 25-62-00

Page 28
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IAC
R **ON A/C 101-199, 901-999,
The inflation procedure takes approximately 3.5s.
R **ON A/C 101-199,
R At the FWD/AFT emergency doors, when the ECH is set to ARMED, the
R door release lever is positioned to engage the slide release
R mechanism. As the door opens, the outboard movement of the door
R strikes the release mechanism and starts inflation. The inflation
R procedure takes approximately 3s.
**ON A/C ALL
(2) If the automatic inflation system does not operate, the reservoir
valve (of the valve/regulator assembly) can be opened with the manual
inflation handle.
R **ON A/C 001-012, 014-099, 901-999,
The manual inflation handle is installed on the girt assembly, and is

identified with a RED label, with the word PULL.
R **ON A/C 101-199,
R The manual inflation handle is installed:

R - At the FWD/AFT passenger/crew doors on the girt assembly, and is
R identified with a RED label, with the word PULL.
R - At the FWD/AFT emergency exit doors, in the top right corner of the
R door, and is identified with a RED handle, with the word PULL.
R NOTE : The door must be open, to get access to the manual inflation
____
R handle at the FWD/AFT emergency exit door.
R **ON A/C ALL
(3) The directional guidance lights come on automatically during the

inflation procedure. Electrical power for the lights is supplied from
the cabin emergency-lighting system (Ref 33-51-00).

EFF :

ALL 25-62-00

Page 29
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IAC
**ON A/C 001-012, 014-099,
(4) If an over-water emergency exists, the survival kits (Ref. 25-66-00)

must be removed from their stowages and attached to each slide raft.
They are connected with a snap-hook to the survival kit attach-loop
on the slide raft girt. The snap-hook is installed on the survival
kit pack.
R **ON A/C 101-199,
R (5) At the FWD/AFT emergency doors, a re-entry line is installed on the

R slide to assist crew members to re-enter the aircraft, if necessary,
R after evacuation. The re-entry line is attached to the sill tube,
R adjacent to the girt. It is held with velcro strips on one side of
R the slide assembly; FWD at the FWD emergency door, AFT at the AFT
R emergency door (when you look at the inflated assembly from the
R bottom).
R **ON A/C 001-012, 014-099, 901-999,
(1) The offwing escape slide inflates when you remove one of the
emergency exit hatches. As the exit hatch is removed the hatch
latch-pin engages a release lever installed in the exit fuselage
frame. Movement of the release lever causes a tension in the release
cable which opens the reservoir valve (of the valve/regulator
assembly). The initial gas supply releases the blow-out door
installed in the stowage compartment attach-panel. It then inflates
the offwing escape slide through the flexible hose and aspirator
inlet assembly. The inflation procedure takes approximately 5s.
(2) If the automatic inflation system does not operate the reservoir
valve (of the valve/regulator assembly) can be opened with the manual
inflation handle. The manual inflation handle is red in color and can
be seen when the emergency exit hatch is removed.
(3) The directional guidance lights come on automatically during the

inflation procedure. Electrical power for the lights is supplied from
the cabin emergency-lighting system (Ref 33-51-00).

EFF :

ALL 25-62-00

Page 30
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IAC
ESCAPE FACILITIES - CABIN - MAINTENANCE PRACTICES
_________________________________________________
R **ON A/C 001-012, 014-099, 901-999,
TASK 25-62-00-481-001
Special Precautions before Work on the Offwing Escape-Slide Systems
1. __________________
Reason for the Job
Installation of the lock pin in the inflation reservoir of the offwing

escape-slide.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-00-820-001 Adjustment Procedure to Install the Lock pin in the
Regulator Valve Assembly of the Inflation Reservoir -
Offwing Escape-Slide
25-62-00-991-003 Fig. 201
3. __________
Job Set-up
Subtask 25-62-00-861-053

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 201
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IAC
Subtask 25-62-00-010-063
B. Access to the Inflation Reservoir (2)

(Ref. Fig. 201/TASK 25-62-00-991-003)
(1) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001).
(2) Put an access platform in position adjacent to the AFT

cargo-compartment exit.
(3) Set the AFT CARGO COMPT light switch 8LU to the ON position.
(4) FOR 7506MM
(a) Remove the access panel 151KW.
(5) FOR 7507MM
4. Procedure
_________
Subtask 25-62-00-481-050
A. Installation of the Lock Pin

(Ref. Fig. 201/TASK 25-62-00-991-003)
(1) Safety the inflation reservoir (2):
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED

_______
IN THE REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
- DISCHARGE OF THE INFLATION RESERVOIR
- DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(a) Remove the lock pin (3) from the pocket (1).
(b) Install the lock pin (3) in the regulator valve assembly (4).
(c) If you cannot install the lock pin (3) in the regulator valve
assembly (4) refer to (Ref. TASK 25-62-00-820-001).

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 202
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IAC
Inflation Reservoir - Install/Remove Lockpin Assembly
Figure 201/TASK 25-62-00-991-003

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 203
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IAC
TASK 25-62-00-081-001
Special Precautions after Work on the Offwing Escape-Slide Systems
1. __________________
Reason for the Job
Removal of the lockpin assembly from the inflation reservoir of the offwing
escape-slide
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-62-00-991-003 Fig. 201
3. __________
Job Set-up
Subtask 25-62-00-860-051

(Ref. Fig. 201/TASK 25-62-00-991-003)
(1) Make sure the ground service is energized (Ref. TASK 24-42-00-861-
001).
(2) Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-
30-00-860-001).

R

EFF :

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IAC
(3) Make sure the access platform is in position adjacent to the AFT
(4) Make sure the AFT CARGO COMPT light switch 8LU is set to the ON
position.
(5) FOR 7506MM
(a) Make sure the access panel 151KW is removed.
(6) FOR 7507MM
(a) Make sure the access panel 152KW is removed.
4. Procedure
_________
Subtask 25-62-00-081-050
A. Removal of the Lockpin Assembly (3)

(Ref. Fig. 201/TASK 25-62-00-991-003)
(1) Remove the lockpin assembly (3) from the valve/regulator assembly
(4).
(2) Put the lockpin assembly (3) in the pocket (1).
5. Close-up
________
Subtask 25-62-00-410-063
A. Close Access
(Ref. Fig. 201/TASK 25-62-00-991-003)
items.
(2) FOR 7506MM
(a) Install the access panel 151KW.
(3) FOR 7507MM
(4) Set the AFT CARGO COMPT light switch 8LU to the OFF position.

R

EFF :

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(6) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002).
Subtask 25-62-00-862-053

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-012, 014-099, 901-999, 25-62-00

Page 206
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TASK 25-62-00-820-001
Adjustment Procedure to Install the Lock pin in the Regulator Valve Assembly of
the Inflation Reservoir - Offwing Escape-Slide
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific plastic sheet

No specific 1 ALLEN KEY 3/16 IN
R 98D27803000000 2 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
FOR FIN 7507MM
No specific 1 MIRROR - INSPECTION, FLEXIBLE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-069

TACKY TAPE (Ref. 20-31-00)

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-50-00-866-009 Retraction of the Flaps on the Ground

25-62-00-991-004 Fig. 202
FOR FIN 7507MM
3. __________
Job Set-up
Subtask 25-62-00-941-059
A. Safety Precautions and Wing Protection
NOTE : During this adjustment procedure an unwanted deployment can occur.

____
The safety precautions are necessary to prevent injury to
R personnel and damage to equipment, if an unwanted deployment
R occurs.
NOTE : We recommend that only personnel who know the system do this
____
procedure.
(1) Wing Protection Procedure:
CAUTION : MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE UPPER

_______
SURFACE OF THE WING.
DEPLOYMENT OF THE OFFWING ESCAPE-SLIDE CAN CAUSE DAMAGE TO
THIS AREA.
(a) Do not use bubble wrap as protection for the aircraft wing.
NOTE : The protection is a laminate of fiberglass-reinforced

____
polyester SPECIAL MATERIALS (Material No. 05-109), which
has a minimum thickness of 1.2 mm (0.06 in.). It is thin,
impact resistant and applies the load equally to prevent
damage to the wing.
(b) Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position

adjacent to the wing, to help you attach the protection.

EFF :

001-012, 014-099, 901-999, 25-62-00

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(c) Attach the protection in position:
CAUTION : MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED

_______
WITH TAPE TO THE AIRCRAFT STRUCTURE.
THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE
ASPIRATOR DURING DEPLOYMENT.
LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.
(d) Refer to the FIGURE for the approximate dimensions and position
of the protection.
(e) Use tacky tape SPECIAL MATERIALS (Material No. 05-069) and attach
the protection on to the upper surface of the wing.
(2) Ground safety procedure:
WARNING : PUT SAFETY BARRIERS IN POSITION TO KEEP THE TRAVEL RANGE OF

_______
THE OFFWING ESCAPE-SLIDE CLEAR. IF YOU DO NOT, INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT CAN OCCUR.
(a) Below the related offwing escape-slide, make sure that an area
with approximately 12.0 m (39.37 ft.) radius is clear of all
miscellaneous equipment.
(b) Put the safety barriers in position.
(c) Put plastic sheet in position where the offwing escape-slide hits
the ground.
(d) Put WARNING NOTICE in position to tell persons not to go into the
area behind the safety barriers.
(3) Cockpit safety procedure:
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION
_______
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
(a) Set the slat/flap control lever to the 0 position (Ref. TASK 27-
50-00-866-009).
R (b) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) on the slat/flap control lever when working near
the slats/flaps.

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(c) Put the WARNING NOTICE on the slat/flap control lever to tell
persons not to operate the flaps.
4. Procedure
_________
Subtask 25-62-00-820-050
A. Adjustment Procedure
(Ref. Fig. 202/TASK 25-62-00-991-004)
(1) FOR 7507MM

CAUTION : MAKE SURE THAT THE AFT CARGO-COMPARTMENT DOOR IS CLOSED
_______
BEFORE THE RIGHT OFFWING ESCAPE-SLIDE DEPLOYS.
IF THE DOOR IS NOT CLOSED, YOU CAN CAUSE DAMAGE TO:
- THE INFLATABLE ASSEMBLY
- THE AFT CARGO-COMPARTMENT DOOR.
(a) Remove the access platform(s).
(b) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-

002).
NOTE : You must close the AFT cargo-compartment door to prevent

____
damage to the offwing escape-slide if an accidental
inflation occurs.
(c) Use a MIRROR - INSPECTION, FLEXIBLE to let you see the pulley
stop-pin (6) on the right regulator valve assembly (5).
(2) Remove the lock pin (3) from the pocket (1).
(3) Adjustment procedure of the regulator valve assembly:
WARNING : MAKE SURE THAT YOU TURN THE PULLEY STOP-PIN ONLY IN THE
_______
DIRECTION OF THE BLACK MARK (CLOSED POSITION).
IF YOU TURN THE PULLEY STOP-PIN IN THE OPPOSITE DIRECTION,
YOU WILL START AN UNWANTED DEPLOYMENT SEQUENCE.
THIS CAN CAUSE INJURY TO PERSONNEL AND DAMAGE TO EQUIPMENT.
(a) Put an ALLEN KEY 3/16 IN (8) into the hexagonal socket (9).
(b) Turn the Allen key (8) in the SAFE direction, to move the pulley
stop-pin (6) in the direction of the BLACK mark (7) (closed
position).

R

EFF :

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Inflation Reservoir - Adjustment Procedure to Install the Lock Pin Assembly
Figure 202/TASK 25-62-00-991-004

R

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NOTE : When the pulley stop-pin (6) is in the fully closed
____
position, the internal hole aligns with the installation
hole (4).
(4) Install the lock pin (3) in the installation hole (4).
(5) FOR 7507MM
(a) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001).
(b) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE back in position
adjacent to the AFT cargo-compartment exit.
5. Close-up
________
Subtask 25-62-00-942-062
A. Removal of the Safety Precautions and Wing Protection
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) from the slat/flap control lever.
(4) Remove the plastic sheet from the ground.
(5) Remove the tacky tape and protection from the upper surface of the
wing.

EFF :

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**ON A/C 101-199,
TASK 25-62-00-820-002
Adjustment Procedure to Install the Lock pin in the Regulator Valve Assembly of
the Inflation Reservoir - Door 2/3
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-069

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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R 3. __________
Job Set-up
R Subtask 25-62-00-941-060
R A. Safety Precautions
R NOTE : During this adjustment procedure an unwanted deployment can occur.

____
R The safety precautions are necessary to prevent injury to
R personnel and damage to equipment, if an unwanted deployment
R occurs.
R NOTE : We recommend that only personnel who know the system do this
____
R procedure.
R (1) Fuselage protection procedure:
R CAUTION : MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE

_______
R FUSELAGE BELOW THE DOOR SILL.
R DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS
R AREA.
R (a) Do not use bubble wrap as protection for the aircraft fuselage.
R NOTE : The protection is a laminate of fiberglass-reinforced

____
R polyester SPECIAL MATERIALS (Material No. 05-109), which
R has a minimum thickness of 1.2 mm (0.06 in.). It is thin,
R impact resistant and applies the load equally to prevent
R damage to the fuselage.
R (b) Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position to help

R you attach the protection.
R (c) Attach the protection in position:
R CAUTION : MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED

_______
R WITH TAPE TO THE AIRCRAFT STRUCTURE.
R THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE
R ASPIRATOR DURING DEPLOYMENT.
R LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.
R (d) Refer to the FIGURE for the dimensions and position of the
R protection.
R (e) Use tacky tape SPECIAL MATERIALS (Material No. 05-069) and attach
R the protection on to the surface of the fuselage below the door
R sill.

EFF :

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_______
THE ESCAPE-SLIDE CLEAR.
IF YOU DO NOT, INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT CAN OCCUR.
(a) Below the applicable door, make sure that an area with
approximately 12.0 m (39.37 ft.) radius is clear of all
(c) Put plastic sheet in position where the escape-slide hits the
ground.
(d) Put WARNING NOTICE in position to tell persons not to go into the
area behind the safety barriers.
(3) Cockpit safety procedure:
_______
(a) Set the slat/flap control lever to the 0 position (Ref. TASK 27-
50-00-866-009).
R (b) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) on the slat/flap control lever when working near
the slats/flaps.
(c) Put the WARNING NOTICE on the slat/flap control lever to tell

EFF :

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4. Procedure
_________
Subtask 25-62-00-820-051
A. Adjustment Procedure
(1) Adjustment procedure of the regulator valve assembly:
WARNING : MAKE SURE THAT YOU TURN THE PULLEY STOP-PIN IN THE
_______
DIRECTION OF THE PRESSURE GAGE (CLOSED POSITION) ONLY.
IF YOU TURN THE PULLEY STOP-PIN AWAY FROM THE PRESSURE
GAGE, YOU WILL START AN UNWANTED DEPLOYMENT SEQUENCE. THIS
CAN CAUSE INJURY TO PERSONNEL AND DAMAGE TO EQUIPMENT.
(2) Push the release stud (5) in the SAFE direction, to move the pulley
stop-pin (4) to the closed position.
NOTE : When the pulley stop-pin (4) is in the fully closed position,
____
the internal hole aligns with the installation hole (3).
(3) Remove the lock pin (2) from the pocket (1).
(4) Install the lock pin (2) in the installation hole (3).
5. Close-up
________
Subtask 25-62-00-942-063
A. Removal of the Safety Precautions

(5) Remove the tacky tape and protection from the fuselage.

EFF :

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Page 216
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R Inflation Reservoir - Adjustment Procedure to Install the Lock Pin Assembly
R Figure 203/TASK 25-62-00-991-015

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ESCAPE FACILITIES - CABIN - DEACTIVATION/REACTIVATION
_____________________________________________________
R **ON A/C 001-012, 014-099, 101-199,
TASK 25-62-00-040-001
Emergency Exit Slide Bottle Pressure Indication (on PTP) - Pressure Check
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-05-A)b)

Emergency
Slides Bottle Pressure Indication
On Programming and Test Panel (PTP)
Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FOR FIN 7506MM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power

EFF :

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Page 401
Feb 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
25-62-00-991-002 Fig. 401
R **ON A/C 101-199,
R 25-62-00-991-002-A Fig. 401A
**ON A/C 001-012, 014-099, 101-199,
3. __________
Job Set-up
Subtask 25-62-00-861-054

(Ref. TASK 24-42-00-861-001).
Subtask 25-62-00-010-064
B. Get Access
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-62-00-991-002)
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
**ON A/C 001-012, 014-099, 101-199,
(2) Put an access platform in position adjacent to the AFT cargo

compartment exit.

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Pressure Gage - Location
Figure 401/TASK 25-62-00-991-002

R

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Feb 01/07

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R Pressure Gage - Component Location
R Figure 401A/TASK 25-62-00-991-002-A

R

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IAC
(4) FOR 7506MM
(5) FOR 7507MM
4. Procedure
_________
Subtask 25-62-00-210-063
A. Visual Check of the Pressure Gage
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-62-00-991-002)
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
**ON A/C 001-012, 014-099, 101-199,
(1) Examine the pressure gage (2) installed on the inflation reservoir
(1).
NOTE : The gage has a GREEN cursor which is temperature sensitive. It

____
can give temporary incorrect indications when there are sudden
temperature changes (from a cold to a warm environment). The
GREEN cursor moves to changes in temperature faster than the
gas expansion in the inflation reservoir (1).
(2) Make sure that the needle is in the GREEN cursor (GO band).
(3) FOR 7506MM

- Use an MIRROR - INSPECTION, FLEXIBLE to let you see the pressure
gage (2) on the left inflation reservoir (1).

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5. Close-up
________
Subtask 25-62-00-410-059
A. Close Access
**ON A/C 001-012, 014-099,
(Ref. Fig. 401/TASK 25-62-00-991-002)
R **ON A/C 101-199,
R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
**ON A/C 001-012, 014-099, 101-199,
items.
(2) FOR 7506MM
(3) FOR 7507MM
Subtask 25-62-00-862-054

(Ref. TASK 24-42-00-862-001).

R

EFF :

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IAC
**ON A/C 101-199, 901-999,
TASK 25-62-00-040-005
Emergency Exit Slide Bottle Pressure Indication (on FAP) - Pressure Check
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-05-B)b)

Emergency
Slides Bottle Pressure Indication
On Flight Attendant Panel (FAP)
Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FOR FIN 7506MM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 901-999,
25-62-00-991-002 Fig. 401

EFF :

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Page 407
Feb 01/08
R
IAC
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 25-62-00-991-002-A Fig. 401A
**ON A/C 101-199, 901-999,
3. __________
Job Set-up
Subtask 25-62-00-861-058

(Ref. TASK 24-42-00-861-001).
R **ON A/C 101-199,
R Subtask 25-62-00-010-069-A
R B. Get Access
R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
R (1) Do one of the two applicable steps:

R - Open the door of the overhead stowage compartment
R or
R - Push the quick-release fasteners and open the access door.
R **ON A/C 901-999,
Subtask 25-62-00-010-069
B. Get Access
R
(Ref. Fig. 401/TASK 25-62-00-991-002)
R
(2) Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT

cargo compartment exit.

EFF :

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Page 408
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IAC
(4) FOR 7506MM

- Remove the access panel 151KW.
(5) FOR 7507MM

R **ON A/C 101-199, 901-999,
4. Procedure
_________
R **ON A/C 101-199,
R Subtask 25-62-00-210-067-A
R A. Visual Check of the Pressure Gage

R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
R (1) Examine the pressure gage installed on the inflation reservoir.
R NOTE : The gage has a GREEN cursor which is temperature sensitive.

____
R The movement of the cursor is not dependent on that of the
R gage needle. Temperature chenges cause a faster movement of
R the gage needle than the gas expansion in the inflation
R reservoir.
R (2) Make sure that the gage shows the correct pressure.
R (a) A correct indication is shown when:

R - The gage needle is in the green cursor (green GO band).
R - The gage needle is to the right of the green cursor.
R (b) An incorrect indication is shown when:

R - The gage needle is to the left of the green cursor.

EFF :

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Page 409
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IAC
R **ON A/C 901-999,
Subtask 25-62-00-210-067
A. Visual Check of the Pressure Gage

R
(Ref. Fig. 401/TASK 25-62-00-991-002)
R
(1) Examine the pressure gage (2) installed on the inflation reservoir
(1).
NOTE : The gage has a GREEN cursor which is temperature sensitive. It

____
can give temporary incorrect indications when it is exposed to
sudden temperature changes (from a cold to a warm
environment). The GREEN cursor moves to changes in temperature
faster than the gas expansion in the inflation reservoir (1).
(2) Make sure that the needle is in the GREEN cursor (GO band).
(3) FOR 7506MM

- Use a MIRROR - INSPECTION, FLEXIBLE to let you see the pressure
gage (2) on the left inflation reservoir (1).
R **ON A/C 101-199, 901-999,
5. Close-up
________
R **ON A/C 101-199,
R Subtask 25-62-00-410-065-A
R A. Close Access
R (Ref. Fig. 401A/TASK 25-62-00-991-002-A)
R items.

R - Close the door of the overhead stowage compartment.
R or
R - Close the access door and push the quick release fasteners to lock
R the door.

R

EFF :

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Page 410
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IAC
R **ON A/C 901-999,
Subtask 25-62-00-410-065
A. Close Access
R
(Ref. Fig. 401/TASK 25-62-00-991-002)
R
items.
(2) FOR 7506MM
(3) FOR 7507MM
R **ON A/C 101-199, 901-999,
Subtask 25-62-00-862-058

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 411
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IAC
**ON A/C 001-012, 014-099,
TASK 25-62-00-040-008
Slide Bottle Pressure Indication (on PTP) - Pressure Check
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-05-A)a)

EMERGENCY
Slide Bottle Pressure Indication
On Programming and Test Panel (PTP)
Passenger Door
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-62-00-861-061

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-62-00-210-068
(1) At the escape-slides/escape-slide rafts at the passenger doors

examine the pressure gages.
NOTE : You can see the pressure gage through the inspection window in
____
the decorative cover.

R

EFF :

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Page 412
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IAC
(2) Make sure that the pressure gages show the correct pressure.
NOTE : The cursor is sensitive to temperature changes and its

____
movement is not dependent on that of the gage needle.
Temperature changes cause a faster movement of the gage needle
than the gas expansion in the inflation reservoir.
(a) A correct indication is shown when:

- The gage needle is in the green cursor (green GO band).
- The gage needle is to the right of the green cursor.
(b) An incorrect indication is shown when:

- The gage needle is to the left of the green cursor.
(c) If the pressure gage shows an incorrect indication:
1
_ Let the temperature conditions become stable, then examine the
gage (2) again.
2
_ If the pressure gage continues to show an incorrect
indication:
- Stop the operation of the applicable door.
- Refer to the associated MMEL item.
5. Close-up
________
Subtask 25-62-00-862-061

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 413
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IAC
**ON A/C 101-199, 901-999,
TASK 25-62-00-040-009
Slide Bottle Pressure Indication (on FAP) - Pressure Check
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-05-B)a)

EMERGENCY
Slide Bottle Pressure Indication
On Flight Attendant Panel (FAP)
Passenger Door
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-62-00-861-062

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-62-00-210-069
(1) At the escape-slides/escape-slide rafts at the passenger doors

examine the pressure gages.
NOTE : You can see the pressure gage through the inspection window in
____
the decorative cover.

R

EFF :

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(2) Make sure that the gages show the correct pressure.
NOTE : The cursor is sensitive to temperature changes and its

____
movement is not dependent on that of the gage needle.
Temperature changes cause a faster movement of the gage needle
than the gas expansion in the inflation reservoir.


(c) If the gage shows an incorrect indication:
1
_ Let the temperature conditions become stable, then examine the
gage again.
2
_ If the gage continues to show an incorrect indication:
- Stop the operation of the applicable door.
- Refer to the associated MMEL item.
5. Close-up
________
Subtask 25-62-00-862-062

(Ref. TASK 24-42-00-862-001).

R

EFF :

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Page 415
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IAC
**ON A/C 101-199,
TASK 25-62-00-040-002
Visual Check of the Pressure Indication of the Inflation Reservoir -

Escape-Slides at Doors 2/3
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-00-991-005 Fig. 402
3. __________
Job Set-up
Subtask 25-62-00-010-065
A. Get Access
(1) Remove/open the access panel to the escape-slide inflation reservoir

(Ref. TASK 25-62-49-000-001).

EFF :

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R
IAC
4. Procedure
_________
(Ref. Fig. 402/TASK 25-62-00-991-005)
Subtask 25-62-00-210-064
A. Inspection:
(1) Do a check of the pressure gage installed on the escape slide

inflation-reservoir:
(2) Make sure that the pointer of the pressure gage is in or above the
green GO band.
NOTE : The green GO band of the pressure gage is temperature

____
compensated and moves independently of the pointer when
temperature changes occur.
(3) If the pointer is above the green GO band upper limit, a GO
condition is permitted.
(4) If the pointer is below the green GO band lower limit, you must:
(a) Wait for temperature conditions to become stable and do Step (1)
again.
or
(b) Replace the inflation reservoir (Ref. TASK 25-62-49-000-001).
5. Close-up
________
Subtask 25-62-00-410-060
A. Close Access
items.
(2) Install/Close the inflation reservoir access-panel (Ref. TASK 25-62-

49-400-001).

R

EFF :

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IAC
Inflation Reservoir Pressure-Gage
Figure 402/TASK 25-62-00-991-005

R

EFF :

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Feb 01/08

IAC
**ON A/C 001-012, 014-099, 901-999,
TASK 25-62-00-040-006
Pre-Flight Installation of the Enclosure Door, when the Escape-Slide is Removed
1. __________________
Reason for the Job

Emergency - Escape Slide/Slide Raft
Overwing Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 SCREWDRIVER - PHILLIPS HEAD
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-00-00-480-002 Installation of the Flap/Slat Control-Lever Locking

Tool (98D27803000000)
25-62-00-991-014 Fig. 403

EFF :

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IAC
3. __________
Job Set-up
Subtask 25-62-00-860-064

(Ref. Fig. 403/TASK 25-62-00-991-014)
_______
NOTE : The lock pin (3) and the pressure blanking-plug (7) are kept in a
____
pocket, which attaches to the inflation reservoir (1).
(1) If the inflation reservoir (1) is charged, install the lock pin (3)
in the regulator valve assembly (2).
(2) Safety the flaps (Ref. TASK 27-00-00-480-002).
(3) Put a WARNING NOTICE on the slat/flap control lever to tell persons
not to operate the flaps, during the installation procedure.
(4) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent to

the related enclosure (4).
(5) Install the blanking plug (7) on the enclosure connection (8).
4. Procedure
_________
Subtask 25-62-00-040-052
A. Installation Procedure of the Enclosure Door

(Ref. Fig. 403/TASK 25-62-00-991-014)
(1) Put the lower edge of the enclosure door (5) in the groove in the
bottom of the enclosure (4).
(2) Close the enclosure door (5) on the three ball-lock assemblies (6).

EFF :

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R
IAC
Installation of the Enclosure Door
Figure 403/TASK 25-62-00-991-014

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R
IAC
(3) Push the head of the lock pin (10) with a SCREWDRIVER - PHILLIPS
HEAD, then:
- Apply force to the enclosure door (5) adjacent to the lock pin (9).
- Remove the screwdriver.
- Continue to push the enclosure door (5) until the lock pin (9)
moves quickly back to a flush position with the surface of the
enclosure door (5).
(4) Do this procedure with each lock pin (9).
(5) Make an entry in the logbook to record the procedure.
**ON A/C 001-012, 014-099,
Subtask 25-62-00-869-054
B. System Consequences
(1) The message SLIDE PRESSURE LOW shows on the programming and test
panel (PTP).
**ON A/C 901-999,
Subtask 25-62-00-869-054-A
(1) The message CHECK SLIDE PRESSURE shows on the flight attendant
panel (FAP).
**ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
Subtask 25-62-00-860-065
items.


EFF :

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Feb 01/08

IAC

R

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TASK 25-62-00-440-005
Reactivation of the Enclosure
1. __________________
Reason for the Job

Overwing Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-42-000-001 Offwing Escape-Slide - Removal

25-62-42-400-001 Offwing Escape-Slide - Installation
25-62-46-000-001 Inflation Reservoir, Offwing Escape-Slide - Removal
25-62-46-400-001 Inflation Reservoir, Offwing Escape-Slide -
Installation
3. __________
Job Set-up
Subtask 25-62-00-010-073
A. Get Access
(1) There is no special job set-up for this task.
4. Procedure
_________
Subtask 25-62-00-440-052
A. Reactivation Procedure
(1) Replace the related inflation reservoir, if discharged (Ref. TASK 25-
62-46-000-001) (Ref. TASK 25-62-46-400-001).
(2) Replace the related escape-slide enclosure (Ref. TASK 25-62-42-000-

001) (Ref. TASK 25-62-42-400-001).
(3) Make an entry in the logbook to record the reactivation.

R

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**ON A/C 101-199,
TASK 25-62-00-040-007
Pre-Flight Installation of the Enclosure Door, when the Escape-Slide is Removed
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-02-C)

Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 SCREWDRIVER - PHILLIPS HEAD
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-00-00-480-002 Installation of the Flap/Slat Control-Lever Locking

Tool (98D27803000000)
25-62-00-991-013 Fig. 404
3. __________
Job Set-up
Subtask 25-62-00-860-062

(Ref. Fig. 404/TASK 25-62-00-991-013)
NOTE : The lock pin (1) and the pressure blanking-plug (5) are kept in a
____
pocket, which attaches to the inflation reservoir (1).

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(1) If the inflation reservoir (1) is charged, install the lock pin (3)
in the regulator valve assembly (2).
(2) If you remove an AFT, emergency-exit escape-slide:
_______
- Safety the flap (Ref. TASK 27-00-00-480-002).

- Put a WARNING NOTICE on the slat/flap control lever to tell persons
not to operate the flaps, during the installation procedure.
(3) Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the related

emergency-exit door.
(4) Install the blanking plug (5) on the enclosure connection (4).
4. Procedure
_________
Subtask 25-62-00-040-053
A. Installation Procedure of the Enclosure Door

(Ref. Fig. 404/TASK 25-62-00-991-013)
(1) Put the lower edge of the enclosure door (8) in the groove in the
bottom of the enclosure (6).
(2) Close the enclosure door (8) on the three ball-lock assemblies (7).
(3) Push the head of the lock pin (12) with a SCREWDRIVER - PHILLIPS
HEAD, then:
- Apply force to the enclosure door (8) adjacent to the lock pin
(13).
- Remove the screwdriver.
- Continue to push the enclosure door (8) until the lock pin (13)
moves quickly back to a flush position with the surface of the
enclosure door (8).
(4) Do this procedure with each lock pin (13).

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(5) If an AFT emergency-exit escape-slide is removed, install the fairing
(10):
(a) Engage the tongue-tabs (9) behind the belly fairing, and close
the fairing (10).
(b) Push the latch (11) into the fairing (10) until it engages behind
the belly fairing.
(c) Make sure that the latch (11) is flush with the outside surface
of the fairing (10).
(6) Make an entry in the logbook to record the procedure.
Subtask 25-62-00-869-055
(1) On the programming and test panel (PTP), if the cabin assignment
model (CAM) is programmed to monitor the inflation reservoirs (1):
- the message SLIDE PRESSURE LOW will show.
5. Close-up
________
Subtask 25-62-00-860-063
items.


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TASK 25-62-00-440-004
Reactivation of the Enclosure
1. __________________
Reason for the Job
Refer to the MMEL TASK: 25-60-02-C)

Emergency Exit
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-47-000-001 Escape-Slide Enclosure - Removal

25-62-47-400-001 Escape-Slide Enclosure - Installation
3. __________
Job Set-up
Subtask 25-62-00-010-072
A. Get Access
(1) There is no special job set-up for this task.
4. Procedure
_________
Subtask 25-62-00-440-051
A. Reactivation Procedure
(1) Replace the related inflation reservoir, if discharged (Ref. TASK 25-
62-49-000-001) (Ref. TASK 25-62-49-400-001).
(2) Replace the related escape-slide enclosure (Ref. TASK 25-62-47-000-

001) (Ref. TASK 25-62-47-400-001).
(3) Make an entry in the logbook to record the reactivation.

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ESCAPE FACILITIES - CABIN - ADJUSTMENT/TEST
___________________________________________
TASK 25-62-00-710-001
Operational Test of the Escape-Slide Deployment, FWD/AFT Passenger/Crew Door
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific video cameras (optional)
No specific 1 STOPWATCH
98D52103500000 2 SAFETY PIN - SLIDE ARMING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-069


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-62-44-000-010 Removal of the Inflated Escape-Slide
25-62-44-000-011 Removal of the Inflated Escape-Slide Raft
25-62-44-400-006 Installation of the Escape-Slide Pack-Assembly
25-62-44-400-007 Installation of the Escape-Slide Raft Pack-Assembly
33-51-00-710-010 Operational Test of the Emergency Lights via MCDU
52-10-00-610-001 Replacement of the Diaphragm in the Percussion
Mechanism of the Door Damper and Emergency Operation
Cylinder of the Passenger/Crew Doors
52-10-00-614-001 Discharging/Charging of the Damper and Emergency
Operation Cylinder of the Passenger/Crew Doors
52-10-00-860-002 Special Precautions after Work on the Passenger/Crew
Door
R AMM 335100 P.Block 001
25-62-00-991-010 Fig. 501
3. __________
Job Set-up
Subtask 25-62-00-860-056

(Ref. Fig. 501/TASK 25-62-00-991-010)
NOTE : We recommend that you do the operational test in a maintenance

____
hanger.
(1) Make sure that the aircraft is energized from external power
(Ref. TASK 24-41-00-861-002).
(2) Do the operational check of the emergency light via the MCDU
(Ref. TASK 33-51-00-710-010) or with the TEST EMER LIGHT SYS
pushbutton (Ref. TASK 33-51-00-710-001).
(3) Install the SAFETY PIN - SLIDE ARMING (98D52103500000) (2) in the
emergency control-handle (3).

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R Escape-Slide Deployment - Preparation
Figure 501/TASK 25-62-00-991-010

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(4) Make sure that the emergency control-handle is set to the
DISARMED/MANUAL position.
(5) Open the applicable passenger/crew door (Ref. TASK 52-10-00-010-001)

from the passenger compartment.
(6) Prevent damage to the fuselage:
CAUTION : MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE

_______
FUSELAGE BELOW THE DOOR SILL.
DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS
AREA.
(a) The protection is a lamination of fiberglass-reinforced polyester

SPECIAL MATERIALS (Material No. 05-109), which has a minimum
thickness of 1.2 mm (0.06 in.). It is thin, resistant and applies
the load equally to prevent damage to the fuselage.
(b) Do not use bubble wrap as protection for the aircraft fuselage.
(c) Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position to help

you attach the protection.
(d) Attach the protection material in position:

_______
1
_ Refer to the FIGURE for the dimensions and position of the
protection.
2
_ Use adhesive tape SPECIAL MATERIALS (Material No. 05-069) to
attach the protection on to the surface of the fuselage below
the door sill.
R (e) If you do a deployment test on the right aft door:

- Make sure that you do not attach the protection on the outflow
valve.

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_______
THE ESCAPE-SLIDE CLEAR.
IF YOU DO NOT, INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT CAN OCCUR.
(a) Below the applicable door, make sure that an area with
approximately 12.0 m (39.37 ft.) radius is clear of all
(c) Put plastic sheet in position where the escape-slide hits the
ground.
(d) Put a WARNING NOTICE in position to tell persons not to go into

the area behind the safety barrier.
(8) Push the pushbutton (7), and pull the support arm (8) to get access
to the door-damper and emergency-operation cylinder:
(a) Record the pressure value shown on the gage to control if the
correct pressure is shown. Refer to the values given in the
charging procedure (Ref. TASK 52-10-00-614-001).
(b) Make sure that the door-damper and emergency-operation cylinder

are armed (Ref. TASK 52-10-00-860-002).
(9) Close the door from the passenger compartment (Ref. TASK 52-10-00-
410-001).
(10) Do a visual check of the pressure gage (4) of the escape-slide:
(a) Make sure that the pressure gage (4) shows the correct value.
1
_ A correct indication is shown when the gage needle is:
- Over the green cursor (green GO band)
- To the right of the green cursor.
2
_ An incorrect indication is shown when the gage needle is:
- To the left of the green cursor.
(11) In the cockpit, on the overhead panel 25VU (SIGNS), set the EMER EXIT
LT switch (11) to the ARM position.
R NOTE : The position of the swicht is important for a satisfactory

____
R test of the escape slide. Refer also to the illustration
R Cabin Emergency Lighting - Switching Table (Ref. AMM 335100
R P.Block 001).

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4. Procedure
_________
Subtask 25-62-00-710-051
A. Operational Test of the Escape-Slide Deployment

(Ref. Fig. 501/TASK 25-62-00-991-010)
NOTE : We recommend that you use 2 video cameras (optional) and a

____
STOPWATCH to record and measure the time of the deployment
sequence. The operators local authority can make it mandatory to
use video cameras to record the deployment sequence.
R (1) Put the video cameras in position behind the safety barriers; one
R opposite to the door and one parallel to the door.
(2) Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (2) and set the
emergency control-handle (3) to the ARMED/AUTOMATIC position.
(3) Start the video cameras to record the deployment sequence.
NOTE : You must not use the auto-focus function.

____
(4) Measure the time of the deployment sequence as follows:
R (a) Start the stopwatch while the door starts to move up in the door
R cut-out.
(b) Stop the stopwatch when the escape-slide is fully extended and
R hangs below the horizontal position. The escape-slide then
R continues to lower to the ground.
NOTE : In usual test conditions (hanger) the complete sequence

____
must not be more than 10 seconds. This complies with JAA
25.809 (f) (1) (ii).
(5) Open the door:
WARNING : BE CAREFUL WHEN YOU SET THE DOOR CONTROL HANDLE TO OPEN.
_______
THE DOOR OPENS WITH SUDDEN FORCE. YOU MUST RELEASE THE DOOR
CONTROL HANDLE TO PREVENT INJURY.

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R WARNING : IF THE ESCAPE SLIDE DOES NOT INFLATE AUTOMATICALLY, MAKE
_______
R SURE THAT:
R - NO PERSONS OR EQUIPMENT ARE IN THE SLIDE DEPLOYMENT AREA,
R AND
R - THE DOOR IS IN ITS FULLY OPEN AND LOCKED POSITION, AND
R - THE SLIDE IS FULLY RELEASED OUTSIDE THE CABIN,
R THEN PULL THE MANUAL HANDLE TO INFLATE THE SLIDE.
(a) Hold on to the assist handle (5) on the door-frame lining.
(b) Lift the door control-handle (6) and quickly release it.
NOTE : The door opens automatically and locks in the open

____
position. At the same time:
- The deployment (release, unfold and inflation) sequence
starts.
- The light harness on the escape-slide comes on
automatically.
R (6) Put the safety barrier strap (1) in position across the exit.
R (7) Stop the video cameras. If necessary, use the video tapes to make an
analysis of the deployment sequence.
R (8) Disconnect the light harness from the cabin emergency lighting:
NOTE : This is to prevent unwanted discharge of the battery, which is

____
installed on the emergency-power supply-unit (EPSU).
R (a) Carefully pull the electrical cable (9) to disconnect the

quick-release connector (10).
NOTE : The quick-release connector (10) is kept below the

____
burr-strip (Velcro).
R (b) The light harness on the escape-slide goes off.
R (c) Put blanking caps on the disconnected electrical connectors.
R (9) Record the time of the deployment sequence. Keep this information
with the deployed escape-slide after it is removed for restoration.
R (10) In the cockpit, on the overhead panel 25VU (SIGNS), set the EMER EXIT
LT switch (11) to the OFF position.

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5. Close-up
________
Subtask 25-62-00-860-057
(1) Remove the deployed escape-slide (Ref. TASK 25-62-44-000-010) or

escape-slide raft (Ref. TASK 25-62-44-000-011).
(2) Replace the diaphragm in the percussion mechanism of the door-damper

and emergency-operation cylinder (Ref. TASK 52-10-00-610-001).
(3) Install a serviceable escape-slide (Ref. TASK 25-62-44-400-006) or

escape-slide raft (Ref. TASK 25-62-44-400-007).
items.

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**ON A/C 001-012, 014-099, 901-999,
TASK 25-62-00-710-002
Operational Test of the Offwing Escape-Slide Deployment
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific video cameras (optional)
No specific 1 STOPWATCH
FOR FIN 7506MM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-069

Material No. 08-074

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-42-000-002 Offwing Escape-Slide - Removal after Inflation
Installation
R AMM 335100 P.Block 001
25-62-00-991-008 Fig. 502
25-62-00-991-009 Fig. 503
FOR FIN 7507MM
3. __________
Job Set-up
Subtask 25-62-00-860-060

(Ref. Fig. 502/TASK 25-62-00-991-008)
NOTE : Airbus recommends that you do the operational test in a

____
maintenance hanger.
42-00-861-001).

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Offwing Escape-Slide Deployment - Preparation
Figure 502/TASK 25-62-00-991-008

R

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(3) Do a visual check of the inflation reservoir (3):
(a) Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001).
(b) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below

the aft cargo-compartment exit.
(c) Set the AFT CARGO COMPT light switch 8LU to the ON position.
(d) FOR 7506MM
1
_ Remove the access panel 151KW.
2
_ Examine the pressure gage (6) of the inflation reservoir (3)
with a MIRROR - INSPECTION, FLEXIBLE.
(e) FOR 7507MM
1
_ Remove the access panel 152KW.
(f) Record the pressure value shown on the gage (6) to control if the
value is correct.
(g) Make sure that the lock pin (4) is not installed in the regulator
valve assembly (5).
(4) Install the wing protection:
CAUTION : MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE UPPER

_______
SURFACE OF THE WING.
DEPLOYMENT OF THE OFFWING ESCAPE-SLIDE CAN CAUSE DAMAGE TO
THIS AREA.
NOTE : The protection is a lamination of fiberglass-reinforced

____
polyester SPECIAL MATERIALS (Material No. 05-109), which has a
minimum thickness of 1.2 mm (0.06 in.). It is thin, impact
resistant and applies the load equally to prevent damage to
the wing.
(a) Do not use bubble wrap as protection for the aircraft wing.
(b) Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position

adjacent to the wing to attach the protection.

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(c) Attach the protection material in position:

_______
1
_ Refer to the FIGURE for the approximate dimensions and
position of the protection.
2
_ Use adhesive tape SPECIAL MATERIALS (Material No. 05-069) to
attach the protection to the upper surface of the wing.
(5) Do the ground safety procedure:

_______
THE OFFWING ESCAPE-SLIDE CLEAR. IF YOU DO NOT, INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT CAN OCCUR.
(a) Below the applicable offwing escape-slide, make sure that an area
with a radius of 12.0 m (39.37 ft.) is clear of all other
equipment.
(c) Put plastic sheet in position where the offwing escape-slide hits
the ground.

(e) FOR 7507MM

At the aft cargo-compartment door:
CAUTION : MAKE SURE THAT THE AFT CARGO-COMPARTMENT DOOR IS CLOSED

_______
BEFORE THE RIGHT OFFWING ESCAPE-SLIDE DEPLOYS.
IF THE DOOR IS NOT CLOSED, YOU CAN CAUSE DAMAGE TO:
- THE INFLATABLE ASSEMBLY
- THE AFT CARGO-COMPARTMENT DOOR.
1
_ Close the aft cargo-compartment door, if you do a test of the
right offwing escape-slide (Ref. TASK 52-30-00-860-002).
(6) Do the cockpit safety procedure:
_______

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(a) Set the slat/flap control-lever to the 0 position (Ref. TASK 27-
50-00-866-009).
(b) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) on the slat/flap control-lever when you work
near the slats/flaps.
(c) Put a WARNING NOTICE on the slat/flap control-lever to tell

(d) On the overhead panel 25VU (SIGNS), make sure that the EMER EXIT
LT switch (1) is set to the ARM position.
R NOTE : The position of the switch is important for a satisfactory

____
R test of the offwing escape slide. Refer also to the
R illustration Cabin Emergency Lighting - Switching Table
R (Ref. AMM 335100 P.Block 001).
4. Procedure
_________
Subtask 25-62-00-710-052
A. Operational Test of the Offwing Escape-Slide Deployment

(Ref. Fig. 503/TASK 25-62-00-991-009)

____
(1) Put the video cameras in position behind the safety barriers, one
opposite to the door and one parallel to the door.

____
(a) Start the stopwatch as the emergency exit-hatch (4) (referred to

as hatch) starts to move inboard.

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Offwing Escape-Slide - Operation
Figure 503/TASK 25-62-00-991-009

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(b) Stop the stopwatch when the offwing escape-slide is fully
extended and hangs below the horizontal position. The offwing
escape-slide then continues to lower to the ground.

____
25.807 (a) (7) (ix).
(4) Pull down the cover flap (2) from the hatch (4) and remove it.
WARNING : IF THE ESCAPE SLIDE DOES NOT INFLATE AUTOMATICALLY, MAKE

_______
SURE THAT:
- NO PERSONS OR EQUIPMENT ARE IN THE SLIDE DEPLOYMENT AREA,
AND
- THE ESCAPE HATCH IS REMOVED,
THEN PULL THE MANUAL HANDLE TO INFLATE THE SLIDE.
(5) Pull down the lever (1) and hold it in this position, then carefully
pull the top of the hatch (4) inboard.
NOTE : The deployment (release, unfold and inflation) sequence

____
starts, and the light harness on the escape-slide comes on
automatically.
R (7) Hold the lower handle (3) with your other hand, and lift the hatch
(4) away from the opening.
R (8) Keep the hatch (4) in the cabin.
R (9) Stop the power supply to the light harness:

____
installed on the emergency power supply unit (EPSU).
(a) Use masking tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) and attach a coin to the proximity switch (5).
(b) The light harness on the offwing escape-slide goes off.
with the deployed offwing escape-slide after it is removed for
restoration.

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5. Close-up
________
Subtask 25-62-00-860-061

(Ref. Fig. 503/TASK 25-62-00-991-009)
(1) Remove the deployed offwing escape-slide and enclosure (Ref. TASK 25-
62-42-000-002).
(2) Remove the discharged inflation reservoir (Ref. TASK 25-62-46-000-

001).
(3) Make sure that you remove the coin from the proximity switch (5)
before you install the hatch.
(4) Install the hatch (Ref. TASK 52-21-11-400-001).
(5) Install a serviceable offwing escape-slide enclosure (Ref. TASK 25-

62-42-400-001).
(6) Install a serviceable inflation reservoir (Ref. TASK 25-62-46-400-

001).
items.

(12) Remove the tacky tape and protection from the upper surface of the
wing.

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R **ON A/C 101-199,
R TASK 25-62-00-710-003
R Operational Check of Door Slide Deployment
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific plastic sheet

R No specific safety barriers
R No specific video cameras (optional)
R No specific 1 STOPWATCH
R No specific 3 WARNING NOTICE
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R TACKY TAPE (Ref. 20-31-00)
R Material No. 05-109 D DAN 493
R LAMINATE, A/C INTERIOR (Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
25-62-47-000-002 Escape-Slide - Removal after Inflation
52-22-00-614-002 Charging of the Door Damper and Emergency Operation
Cylinders (1600WM, 1601WM, 1602WM, 1603WM) at the
Emergency Exit Doors
52-22-00-860-002 Diaphragm Replacement at the Door Damper and
Emergency Operation Cylinder
52-22-00-860-004 Special Precaution after Maintenance on the Door
25-62-00-991-011 Fig. 504
3. __________
Job Set-up
Subtask 25-62-00-860-058

(Ref. Fig. 504/TASK 25-62-00-991-011)
NOTE : We recommend that you do the operational test in a maintenance

____
hanger.
(1) Make sure that the aircraft is energized from external power
(Ref. TASK 24-41-00-861-002).
(3) Open the applicable emergency exit door (referred to as door) from
the passenger compartment (Ref. TASK 52-22-00-010-001).

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R (4) Prevent damage to the fuselage:
R CAUTION : MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE

_______
R FUSELAGE BELOW THE DOOR SILL.
R DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS
R AREA.
R (a) The protection is a lamination of fiberglass-reinforced polyester

R SPECIAL MATERIALS (Material No. 05-109), which has a minimum
R thickness of 1.2 mm (0.06 in.). It is thin, resistant and applies
R the load equally to prevent damage to the fuselage.
R (b) Do not use bubble wrap as protection for the aircraft fuselage.
R (c) Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position to help

R you attach the protection.
R (d) Attach the protection material in position:
R CAUTION : MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED

_______
R WITH TAPE TO THE AIRCRAFT STRUCTURE.
R THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE
R ASPIRATOR DURING DEPLOYMENT.
R LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.
R 1
_ Refer to the FIGURE for the dimensions and position of the
R protection.
R 2
_ Use adhesive tape SPECIAL MATERIALS (Material No. 05-069) and
R attach the protection on to the surface of the fuselage below
R the door sill.
R (5) Ground safety procedure:
R WARNING : PUT SAFETY BARRIERS IN POSITION TO KEEP THE TRAVEL RANGE OF

_______
R THE ESCAPE-SLIDE CLEAR.
R IF YOU DO NOT, INJURY TO PERSONNEL AND/OR DAMAGE TO
R EQUIPMENT CAN OCCUR.
R (a) Below the applicable door, make sure that an area with
R approximately 12.0 m (39.37 ft.) radius is clear of all
R miscellaneous equipment.
R (b) Put the safety barriers in position.
R (c) Put plastic sheet in position where the escape-slide hits the
R ground.

EFF :

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Page 522
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IAC
(6) Push the release button (5), and pull the door with the assist handle
(4) to get access to the door-damper and emergency-operation
cylinder:
(a) Record the pressure value shown on the gage to control if the
correct pressure is shown. Refer to the values given in the
pressurization of the pressure accumulator (Ref. TASK 52-22-00-
614-002).
(b) Make sure that the door-damper and emergency-operation cylinder

are armed (Ref. TASK 52-22-00-860-004).
410-001).
(a) Do a visual check of the pressure gage (10) of the inflation

reservoir (9) with the applicable procedure:
- Open the door of the overhead stowage-compartment.
- Or, push the quick-release fasteners (8) and open the access
panel (7).
NOTE : You can see the pressure gage (10) through the inspection
____
window (6) or through the opened access panel (7).
(b) Record the pressure shown on the gage (10) to control if the
correct pressure is shown.
(8) In the cockpit, on the overhead panel 25VU (SIGNS), make sure that
the EMER EXIT LT switch (1) is set to the ARM position.
4. Procedure
_________
Subtask 25-62-00-710-050
A. Operational Test of the Escape-slide Deployment

(Ref. Fig. 504/TASK 25-62-00-991-011)

____
R (1) Put the video cameras in position behind the safety barriers; one
R opposite to the door and one parallel to the door.

EFF :

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IAC

____
(a) Start the stopwatch as the door starts to move up in the door
cut-out.
(b) Stop the stopwatch when the escape-slide is fully extended and
hangs below the horizontal position. The escape-slide then
continues to lower to the ground.

____
25.809 (f) (1) (ii).
(4) Open the door:
WARNING : BE CAREFUL WHEN YOU SET THE DOOR CONTROL HANDLE TO OPEN.
_______
THE DOOR OPENS WITH SUDDEN FORCE. YOU MUST RELEASE THE DOOR
CONTROL HANDLE TO PREVENT INJURY.
R WARNING : IF THE ESCAPE SLIDE DOES NOT INFLATE AUTOMATICALLY, MAKE

_______
R SURE THAT:
R - NO PERSONS OR EQUIPMENT ARE IN THE SLIDE DEPLOYMENT AREA,
R AND
R - THE DOOR IS IN ITS FULLY OPEN AND LOCKED POSITION,
R THEN PULL THE MANUAL HANDLE TO INFLATE THE SLIDE.
(a) Hold on to the assist handle (3) on the door-frame lining.
(b) Lift the door control-handle (2) and quickly release it.
NOTE : The door opens automatically and locks in the open

____
position. At the same time:
- The deployment (release, unfold and inflation) sequence
starts.
- The light harness on the escape-slide comes on
automatically.
The door actuator has a hydraulic device which can cause a
small pause in the door opening sequence. This makes sure
that the escape-slide is deployed before the door is
locked in the open position.
R (5) Put the safety barrier strap in position across the exit.

EFF :

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R (7) Stop the power supply to the light harness:

____
installed on the emergency power supply unit (EPSU).
(a) Push the release rod (5), and pull the door with the assist
handle (4) until it is in the correct position.
(b) Carefully lower, and lock the door with the door control-handle
(2).
(c) Open the protection cover (12) and set the emergency
control-handle (11) to the DISARMED position.
(d) The light harness on the escape-slide goes off.
NOTE : If you open the door again, the light harness stays off,
____
because the emergency control-handle (11) is set in the
DISARMED position.
with the deployed escape-slide after it is removed for restoration.
5. Close-up
________
Subtask 25-62-00-860-059
(1) Remove the deployed escape-slide from the door (Ref. TASK 25-62-47-
000-002).
(2) Remove the discharged inflation reservoir (Ref. TASK 25-62-49-000-

001).

(4) Install a serviceable escape-slide enclosure (Ref. TASK 25-62-47-400-

001).

001).

EFF :

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items.

EFF :

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R
IAC
R **ON A/C ALL
TASK 25-62-00-780-001
Gage System Test
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-44-000-012 Removal of the Escape-Slide Raft Pack-Assembly
CMM 25-65-17
3. __________
Job Set-up
Subtask 25-62-00-010-074
A. Remove the Escape-Slide Pack-Assembly (Ref. TASK 25-62-44-000-002) or the

Escape-Slide Raft Pack-Assembly (Ref. TASK 25-62-44-000-012).
4. Procedure
_________
Subtask 25-62-00-780-050
A. Do the pressure test of the gage system (Ref. CMM 25-65-17).
5. Close-up
________
Subtask 25-62-00-410-068
A. Install the Escape-Slide Pack-Assembly (Ref. TASK 25-62-44-400-006) or

the Escape-Slide Raft Pack-Assembly (Ref. TASK 25-62-44-400-007).

EFF :

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Page 527
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IAC
ESCAPE FACILITIES - CABIN - INSPECTION/CHECK
____________________________________________
TASK 25-62-00-210-001
Check Pressure at Door Escape-Slide/Slide Raft Pressure Gage (if not connected
to CIDS)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FOR FIN 7506MM
No specific inspection mirror
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
R 25-62-44-000-002 Removal of the Escape-Slide Pack-Assembly
R 25-62-49-000-001 Inflation Reservoir, Escape-Slide - Removal
R 25-62-49-400-001 Inflation Reservoir, Escape-Slide - Installation

EFF :

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Page 601
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-012, 014-099, 901-999,
25-62-00-991-001 Fig. 601
R **ON A/C 101-199,
R 25-62-00-991-001-A Fig. 601A

FOR FIN 7506MM
Installation
R **ON A/C ALL
3. __________
Job Set-up
Subtask 25-62-00-861-056

(Ref. TASK 24-42-00-861-001).
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-00-010-061
B. Access to the Inflation Reservoir (1)

(Ref. Fig. 601/TASK 25-62-00-991-001)


EFF :

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Page 602
Feb 01/07

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Inflation Reservoir (Pressure Gages) - Component Location
Figure 601/TASK 25-62-00-991-001

R

EFF :

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IAC
(4) FOR 7506MM
(5) FOR 7507MM
R **ON A/C 101-199,
R Subtask 25-62-00-010-061-A
R B. Access to the Inflation Reservoir (1)

R (Ref. Fig. 601A/TASK 25-62-00-991-001-A)

R - Open the door of the overhead stowage compartment.
R - Or, Push the quick-release fasteners (6) and open the access door
R (7).
R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-00-210-050
(Ref. Fig. 601/TASK 25-62-00-991-001)
(1) Examine the pressure gages (2):

- At the door escape-slides/slide rafts
NOTE : You can see the pressure gage (2) through the inspection
____
window in the decorative-cover (3).
- In the aft cargo-compartment:

FOR 7506MM
Use an inspection mirror to let you see the gage (2) on the LH
inflation reservoir (1).

EFF :

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IAC
(2) Make sure that the gages (2) show the correct pressure.
NOTE : The cursor is sensitive to temperature changes and moves

____
independently of the gage needle. It moves faster by
temperature changes than by gas expansion in the inflation
reservoir (1).


(c) If the gage (2) shows an incorrect indication:
1
_ Let temperature conditions become stable, then examine the
gage (2) again.
2
_ If the gage (2) continues to show an incorrect indication,
replace the escape-slide/slide raft pack-assembly and/or
a
_ At the doors, replace the escape-slide/slide raft
pack-assembly:
- Remove the escape-slide pack-assembly (Ref. TASK 25-62-
44-000-002) or the escape-slide raft pack-assembly
(Ref. TASK 25-62-44-000-012).
- Install a new escape-slide pack-assembly (Ref. TASK 25-
62-44-400-006) or escape-slide raft pack-assembly
(Ref. TASK 25-62-44-400-007).
b
_ In the aft cargo-compartment, replace the inflation
reservoir (1):
- Remove the inflation reservoir (1) (Ref. TASK 25-62-46-
000-001).
- Install a new inflation reservoir (1) (Ref. TASK 25-62-
46-400-001).

R

EFF :

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IAC
R Inflation Reservoir (Pressure Gages) - Component Location

R

EFF :

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Feb 01/07

IAC
R Inflation Reservoir (Pressure Gages) - Component Location

R

EFF :

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IAC
R **ON A/C 101-199,
R Subtask 25-62-00-210-050-A
R A. Visual Inspection
R (Ref. Fig. 601A/TASK 25-62-00-991-001-A)
R (1) Examine the pressure gages (2):
R (a) At the door escape-slides/slide rafts.
R NOTE : You can see the pressure gage (2) through the inspection
____
R window in the decorative-cover (3).
R (b) And at one of the two applicable locations:

R - Through the inspection window (4) in the cover (5).
R - Through the opening in the lining (8).
R (2) Make sure the gages (2) show the correct pressure.
R NOTE : The cursor is sensitive to temperature changes and moves

____
R independently of the gage needle. It moves faster by
R temperature changes than by gas expansion in the inflation
R reservoir (1).
R (a) A correct indication is shown when:

R - The gage needle is in the green cursor (green GOband).
R - The gage needle is to the right of the green cursor.
R (b) An incorrect indication is shown when:

R - The gage needle is to the left of the green cursor.
R (c) If the gage (2) shows an incorrect indication:

R - Let the temperature conditions become stable, then examine the
R gage (2) again.
R - If the gage (2) continues to show an incorrect indication,
R replace the escape-slide/slide raft pack-assembly and/or
R inflation reservoir (1).
R (d) Replace the ecsape-slide/slide raft pack-assembly and/or

R inflation reservoir (1) with these steps:
R 1
_ At the doors:
R - Remove the escape-slide pack-assembly (Ref. TASK 25-62-44-
R 000-002) or the escape-slide raft pack-assembly (Ref. TASK
R 25-62-44-000-012).

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R - Install a new escape-slide pack-assembly (Ref. TASK 25-62-
R 44-400-006) or escape-slide raft pack-assembly (Ref. TASK
R 25-62-44-400-007).
R 2
_ And at one of the two other applicable locations:
R - Remove the inflation reservoir (1) (Ref. TASK 25-62-49-000-
R 001).
R - Install the inflation reservoir (1) (Ref. TASK 25-62-49-400-
R 001).
R **ON A/C ALL
5. Close-up
________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-00-410-050
A. Close Access
(Ref. Fig. 601/TASK 25-62-00-991-001)
items.
(2) FOR 7506MM
(3) FOR 7507MM

EFF :

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Page 609
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IAC
R **ON A/C 101-199,
R Subtask 25-62-00-410-050-A
R A. Close Access
R (Ref. Fig. 601A/TASK 25-62-00-991-001-A)
R items.

R - Close the door of the overhead stowage compartment.
R - Or, close the access door (7) and push the quick-release fasteners
R (6) to lock the door (7).
R **ON A/C ALL
Subtask 25-62-00-862-056

(Ref. TASK 24-42-00-862-001).

EFF :

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Page 610
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IAC
TASK 25-62-00-750-001
Hydrostatic Test of the Escape-Slide/Slide Raft Inflation-Reservoir
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

CMM 256517
3. __________
Job Set-up
Subtask 25-62-00-020-052
A. Remove the escape-slide pack-assembly (Ref. TASK 25-62-44-000-002) or the

escape-slide raft pack-assembly (Ref. TASK 25-62-44-000-012).
4. Procedure
_________
Subtask 25-62-00-750-050
A. Do the hydrostatic test of the inflation reservoir (Ref. CMM 256517).
5. Close-up
________
Subtask 25-62-00-420-052
A. Install the escape-slide pack-assembly (Ref. TASK 25-62-44-400-006) or

the escape-slide raft pack-assembly (Ref. TASK 25-62-44-400-007).

EFF :

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Page 611
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IAC
R **ON A/C 001-012, 014-099, 901-999,
TASK 25-62-00-750-002
Hydrostatic Test of the Offwing Escape-Slide Inflation Reservoir
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Installation
CMM 256517
3. __________
Job Set-up
Subtask 25-62-00-020-053
A. Remove the inflation reservoir of the offwing escape slide (Ref. TASK 25-
62-46-000-001).
4. Procedure
_________
Subtask 25-62-00-750-051
A. Do the hydrostatic test of the inflation reservoir of the offwing escape

slide (Ref. CMM 256517).
5. Close-up
________
Subtask 25-62-00-420-053
A. Install the inflation reservoir of the offwing escape slide (Ref. TASK
25-62-46-400-001).

EFF :

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IAC
R **ON A/C 101-199,
R TASK 25-62-00-750-003
R Hydrostatic Test of Door 2/3 Escape-Slide Inflation Reservoir
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 25-62-49-000-001 Inflation Reservoir, Escape-Slide - Removal

R 25-62-49-400-001 Inflation Reservoir, Escape-Slide - Installation
R CMM 256521
R 3. __________
Job Set-up
R Subtask 25-62-00-020-055
R A. Remove the inflation reservoir for the door 2/3 escape slide (Ref. TASK
R 25-62-49-000-001).
R 4. Procedure
_________
R Subtask 25-62-00-750-052
R A. Do the hydrostatic test of the inflation reservoir for the door 2/3
R escape slide (Ref. CMM 256521).
R 5. Close-up
________
R Subtask 25-62-00-420-055
R A. Install the inflation reservoir for the door 2/3 escape slide (Ref. TASK
R 25-62-49-400-001).

EFF :

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IAC
SLIDE - ESCAPE, OFFWING (7504MM,7505MM) - REMOVAL/INSTALLATION
______________________________________________________________
TASK 25-62-42-000-002
Offwing Escape-Slide - Removal after Inflation
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notce
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Installation
R 53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
R 53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
R IPC 533503
25-62-42-991-004 Fig. 401
25-62-42-991-005 Fig. 402

EFF :

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Aug 01/07

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3. __________
Job Set-up
Subtask 25-62-42-481-051
A. Safety Precautions before Removal
(1) In the cockpit:
_______
(a) set the the flap/slat control lever to the 0 position (Ref. TASK
27-50-00-866-009),
R (b) install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) on the flap/slat control lever when you work
near the flaps,
(c) put a warning notce in position on the flap/slat control lever to

tell persons not to operate the flaps.
Subtask 25-62-42-941-054
B. Access to the Inflated Offwing Escape Slide
(1) Put the access platform in position:
(a) FOR 7504MM

- at the escape slide enclosure 193AT,
(b) FOR 7505MM

- at the escape slide enclosure 194AT,
4. Procedure
_________
Subtask 25-62-42-020-051
R A. Removal of the Offwing Escape Slide Assembly 7504MM (7507MM)

(Ref. Fig. 401/TASK 25-62-42-991-004)
CAUTION : KEEP OFF THE INFLATED ESCAPE-SLIDE. IF YOU GO ON IT, YOU CAN
_______
CAUSE DAMAGE TO THE SURFACE MATERIAL.

EFF :

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INTENTIONALLY BLANK

R

25-62-42

Page 403
Feb 01/08

IAC
Offwing Escape Slide - Inflated

R

EFF :

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IAC
Offwing Escape Slide - Inflated

R

EFF :

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IAC
(1) Deflate the offwing escape slide (15):
(a) Push in the flapper valves (1) of the aspirator (2) and release
the pressure from the offwing escape slide (15).
(2) Disconnect the offwing escape slide (15):
(a) Disconnect the inflation hose (3) from the stowage compartment
assembly (4).
(b) Disconnect the electrical connectors (5) at the emergency

lighting supply-cable.
NOTE : Hold the two ends of each connector with a finger and a
____
thumb. Turn one half of the connector a quarter turn (90
degrees) and pull the connector apart.
(e) Loosen the tie-off cord which holds the electrical light
cable-assembly to the grommet of the girt.
1
_ Make sure that you do not cut the tie-off cord.
If you cut it, replace the electrical light cable.
(3) Loosen the girt assemblies:
(a) Support the slide and release the LOWER girt assembly (6).
(b) Open the girt flap (9) and find the girt release handle (10).
(c) Remove the girt release handle (10) from the attach velcro (11).
(d) Pull the girt release handle (10) to remove the release pin (12).
(e) Let the lace-up joint (13) open to release the offwing
escape-slide girt (14).
(f) Do step A.(3) again with the FWD girt assembly (7) and the TOP
girt assembly (8).
(4) Remove the deflated offwing escape slide:
NOTE : The ground area, where the offwing escape slide (15) is
____
lowered, must be clean and free from sharp objects.

EFF :

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R
IAC
(a) Carefully lower the offwing escape slide (15) to the ground.
(b) Remove the broken frangible links.
NOTE : The exposed wire of the frangible link can cause damage to
____
the slide inflatable material when the slide is packed.
(c) Roll up the deflated offwing escape slide (15).
NOTE : When you roll up a deflated escape slide (15), start from
____
the bottom end of the slide.
(5) Remove the escape slide enclosure, 193AT (194AT):

(Ref. Fig. 402/TASK 25-62-42-991-005)
(a) Remove and retain the seal attach-plate screws (10) and the
countersunk washers (11).
(b) Remove and retain the seal attach-plate (12) and the seal strips
(9).
(c) Loosen the escape slide enclosure studs (17).
(d) Move the top of the escape slide enclosure (7) outboard at an
angle and hold it.
(e) Disconnect the emergency-lighting electrical connector (14).
(f) Disconnect the inflation hose (16) from the fuselage (15), and
remove the escape slide enclosure (7) from the aircraft.
(h) Put blanking caps on the disconnected electrical connectors.
(i) Make sure that all components are kept together which were
removed with the escape slide enclosure (7) and attached
enclosure door (8):
- Seal attach plate (12)
- Seal strips (9)
- Screws (10)
- Countersunk washers (11).
They are made to operate as a complete assembly.

EFF :

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Feb 01/08
R
IAC
R Offwing Escape-Slide Compartment 7504MM (7505MM)

EFF :

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Feb 01/08

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EFF :

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EFF :

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NOTE : If parts are damaged or get lost, an order of the
____
components as spare parts is possible (Ref. TASK 53-35-11-
000-001), (Ref. TASK 53-35-11-400-001) and (Ref. IPC
533503).
5. Close-up
________
Subtask 25-62-42-860-052
(1) Remove the discharged inflation reservoir/s, 7506MM (7507MM)

(Ref. TASK 25-62-46-000-001).
(2) Install the charged inflation reservoir/s, 7506MM (7507MM) (Ref. TASK
25-62-46-400-001).
(3) Install the offwing escape slide/s, 7504MM (7505MM) (Ref. TASK 25-62-
42-400-001).

EFF :

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R
IAC
TASK 25-62-42-000-001
Offwing Escape-Slide - Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FOR FIN 7504MM
FOR FIN 7505MM
98D27803000000 1 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
IPC 533503
25-62-42-991-005 Fig. 402
FOR FIN 7505MM

EFF :

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R
IAC
3. __________
Job Set-up
Subtask 25-62-42-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 25-62-42-010-060
B. Get Access
(Ref. Fig. 402/TASK 25-62-42-991-005)
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT

cargo compartment exit.
(4) FOR 7504MM

(5) FOR 7505MM

(6) Safety the applicable inflation reservoir (2):

_______
(a) Remove the lockpin assembly (4) from the pocket (1).
(b) Install the lockpin assembly (4) in the valve/regulator assembly

(3).
NOTE : If you cannot install the lockpin assembly (4) in the

____
valve/regulator assembly (3) refer to (Ref. TASK 25-62-00-
820-001).

EFF :

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R
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(7) Safety precautions in the cockpit:
_______
(a) Set the the flap/slat control lever to the 0 position (Ref. TASK
27-50-00-866-009).
(b) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) on the flap/slat control lever when you work
near the flaps.
(c) Put a WARNING NOTICE in position on the flap/slat control lever

to tell persons not to operate the flaps.
(8) FOR 7504MM

- Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent
to the panel 193AT.
(9) FOR 7505MM

- Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent
to the panel 194AT.
4. Procedure
_________
Subtask 25-62-42-020-050
A. Removal of the Offwing Escape Slide Enclosure

(Ref. Fig. 402/TASK 25-62-42-991-005)
(1) Remove and keep the seal attach plate screws (10) and the countersunk
washers (11).
(2) Remove and keep the seal attach plate (12) and the seal strips (9).
(3) Loosen the escape slide enclosure studs (17).
(4) Move the top of the escape slide enclosure (7) outboard at an angle
and hold it.
(5) Disconnect the emergency lighting electrical connector (14).
(6) Disconnect the inflation hose (16) from the fuselage union (15).

EFF :

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R
IAC
(9) Remove the escape slide enclosure (7) from the aircraft.
(10) Make sure that all components are kept together which were removed
with the escape slide enclosure (7):
- Seal attach plate (12)
- Seal strips (9)
- Screws (10)
- Countersunk washers (11).
They are made to operate as a complete assembly.
NOTE : If parts are damaged or get lost, an order of the components

____
as spare parts is possible (Ref. TASK 53-35-11-000-001),
(Ref. TASK 53-35-11-400-001) and (Ref. IPC 533503).

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TASK 25-62-42-920-001
Offwing Escape-Slide - Remove for Restoration
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 25-62-42-010-058
A. Get Access
(1) Remove the offwing escape-slide (Ref. TASK 25-62-42-000-001).
4. Procedure
_________
Subtask 25-62-42-920-051
A. Workshop Procedure
(1) Do the restoration of the offwing escape-slide, and refer to the

manufacturers Component Maintenance Manual (CMM) for the correct
procedures.
5. Close-up
________
Subtask 25-62-42-410-057
A. Close Access
(1) Install a serviceable or replacement offwing escape-slide (Ref. TASK

25-62-42-400-001).

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TASK 25-62-42-400-001
Offwing Escape-Slide - Installation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
FOR FIN 7504MM
FOR FIN 7505MM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
IPC 533503
25-62-42-991-005 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR FIN 7505MM

Installation
3. __________
Job Set-up
Subtask 25-62-42-860-050

(Ref. Fig. 402/TASK 25-62-42-991-005)
(1) Make sure that the ground service is energized (Ref. TASK 24-42-00-
861-001).
(2) Make sure that the AFT cargo compartment door is open (Ref. TASK 52-
30-00-860-001).
(3) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position adjacent
to the AFT cargo compartment exit.
(4) Make sure that the AFT CARGO COMPT light switch 8LU is set to the ON
position.
(5) FOR 7504MM

- Make sure that the access panel 151KW is removed.
(6) FOR 7505MM

- Make sure that the access panel 152KW is removed.
(7) Make sure that the applicable inflation reservoir (2) is installed
(Ref. TASK 25-62-46-400-001) and safetied:

_______
(a) Make sure that the lockpin assembly (4) is installed in the
valve/regulator assembly (3).

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(8) If the inflation reservoir (2) is removed, make sure that the
pressure seal cap (5) is installed:
WARNING : MAKE SURE THAT YOU INSTALL THE PRESSURE SEAL CAPS ON THE
_______
DISCONNECTED LINE ENDS. THE ESCAPE-SLIDE CAN DEPLOY IF THE
AIRCRAFT IS PRESSURIZED AND THE PRESSURE SEAL CAPS ARE NOT
INSTALLED.
UNWANTED DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE INJURY
AND/OR DAMAGE.
(a) Make sure that the pressure seal cap (5) is installed on the
bulkhead union (6).
(9) Make sure that in the cockpit:
_______
(a) The flap/slat control lever is set to the 0 position (Ref. TASK
27-50-00-866-009).
(b) The LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000)

is installed on the flap/slat control lever.
(c) A WARNING NOTICE is in position on the flap/slat control lever to

tell persons not to operate the flaps.
(10) FOR 7504MM
(a) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in
position adjacent to the panel 193AT.
(11) FOR 7505MM
(a) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in
position adjacent to the panel 194AT.
4. Procedure
_________
Subtask 25-62-42-210-055
A. Detailed Visual Inspection before Installation

(Ref. Fig. 402/TASK 25-62-42-991-005)
(1) Do a detailed visual inspection of the enclosure door (8) and the
ball locking mechanisms (13).

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(2) Make sure:
- the enclosure door (8) has a flush surface with the outside surface
of its escape slide enclosure (7).
- that all 3 ball lock pins (18) are flush with the outside surface
of each ball lock mechanism (13).
- Make sure that the slide enclosure ball locks are clean and free of
paint.
NOTE : If the enclosure door (8) and the ball lockpins (18) are not
____
in the correct position, you must replace the escape slide
enclosure (7).
Subtask 25-62-42-420-052
B. Installation of the Escape Slide Enclosure

(Ref. Fig. 402/TASK 25-62-42-991-005)
R
R NOTE : The enclosure doors for the offing escape-slides are delivered
____
R with black conductive paint. They must be painted before
R installation. For the paint in that area you can refer to the
R customized external painting drawing. The SRM also specifies the
R type of materials you must use for different fuselage sections.
(1) Put the escape slide enclosure (7) in position.
(2) Move the top of the escape slide enclosure (7) outboard at an angle
and hold it.
(4) Connect the inflation hose (16) to the fuselage union (15) and torque
to between 3.0 and 3.2 m.daN (22.12 and 23.59 lbf.ft).
The elbow fitting of the inflation hose must have a specified
orientation for the correct installation: 5 degree angle to the top
side of the enclosure.
(6) Connect the emergency lighting electrical connector (14).
(7) Close the escape slide enclosure (7) and tighten the studs (17).

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(8) Put the seal strips (9) and the seal attach plate (12) in position
and install the countersunk washers (11) and the screws (10).
NOTE : If parts are damaged or get lost, an order of the components

____
R as spare parts is possible (Ref. TASK 53-35-11-000-001),
R (Ref. TASK 53-35-11-400-001) and (Ref. IPC 533503).
Subtask 25-62-42-710-050
C. Do the operational test of the emergency lighting system (Ref. TASK 33-
51-00-710-001) or (Ref. TASK 33-51-00-710-010).
5. Close-up
________
Subtask 25-62-42-410-051
A. Close Access
items.
(2) In the cockpit:
(a) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) from the flap/slat control lever.
(b) Remove the warning notice(s).
(3) At the applicable inflation reservoir (2):
(a) Remove the lockpin assembly (4) from the valve/regulator assembly
(3).
(b) Put the lockpin assembly (4) in the pocket (1).
(4) FOR 7504MM
(5) FOR 7505MM

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Subtask 25-62-42-862-051

(Ref. TASK 24-42-00-862-001).

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SLIDE - ESCAPE, OFFWING (7504MM,7505MM) - INSPECTION/CHECK
__________________________________________________________
TASK 25-62-42-210-002
Detailed Inspection of Offwing Escape Slide Container for Cracks and

Delamination (from Outside)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27803000000 2 LOCKING TOOL - FLAP/SLAT CONTROL LEVER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-62-42-991-006 Fig. 601
3. __________
Job Set-up
Subtask 25-62-42-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-62-42-010-056
B. Get Access
_______
(1) Set the slat/flap control lever to position 0 (Ref. TASK 27-50-00-
866-009).
(2) Intstall the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

on the slat/flap control lever when working near the FLaps/slats.
(3) Put the warning notice on the slat/flap control lever to tell persons
not to operate the flaps.
(4) Put the warning notice on the inside of the emergency hatches to tell
persons not to open the hatches.

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(5) Put the access platform in position at the escape slide
stowage-compartment:
- 193AT on the left side,
- 194AT on the right side.
Subtask 25-62-42-110-050
C. Cleaning Procedure

_______
MATERIAL/S.
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint free cloth , if necessary. Make sure the area is dry
before you continue.
4. Procedure
_________
Subtask 25-62-42-210-053
A. Detailed Visual Inspection Procedure

(Ref. Fig. 601/TASK 25-62-42-991-006)
(1) Do a detailed visual inspection of the offwing escape slide

container, from the outside for cracks and/or delamination.
(2) If cracks and/or delamination are found in the inspection area, refer
to the permitted damage limits as follows:
(a) Delamination:
- one area of damage must be less than 50 cm2 (7.75 in.2),

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Offwing Escape Slide Container (from outside)
Figure 601/TASK 25-62-42-991-006

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- two or more areas of damage must not be greater than 100 cm2
(15.50 in.2),
(b) Cracks:
- in AREA 1, one or more cracks must be less than 75.0 mm (3.0

in.),
- in AREA 2, one or more cracks must not be greater than 177.8 mm

(7.0 in.),
- in AREA 3, one or more cracks must not be greater than 177.8 mm

(7.0 in.).
(3) If cracks and/or delamination are less than the permitted limits
given, the offwing slide container assembly can stay installed until
the next scheduled maintenance check.
NOTE : The slide manufacturer recommends all areas of damage should

____
be repaired when the offwing escape slide container is in the
workshop for scheduled maintenance.
(4) If cracks and/or delamination are more than the permitted limits
given, the offwing escape slide container must be replaced.
(5) Do the subsequent steps:
(a) Remove the escape slide assembly (Ref. TASK 25-62-42-000-001),
(b) Install a new escape slide assembly (Ref. TASK 25-62-42-400-001).
5. Close-up
________
Subtask 25-62-42-410-054
A. Close Access
items.
(2) Remove the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

from the flap/slat control lever.

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Subtask 25-62-42-862-050

(Ref. TASK 24-42-00-862-001).

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RELEASE MECHANISM - OFFWING ESCAPE SLIDE - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 25-62-43-000-001
Removal of the Flexible Control Assembly
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-00-481-001 Special Precautions before Work on the Offwing
Escape-Slide Systems
25-62-43-991-001 Fig. 401
FOR FIN 5001WM
21-20-00-010-001 Removal of the Air-Conditioning Distribution Ducts
25-23-47-000-002 Removal of the Upper Sidewall Panel Assy 241LW,
(242LW), 241CW, (242CW) and 241FW, (242FW)
3. __________
Job Set-up
Subtask 25-62-43-861-051

(Ref. TASK 24-42-00-861-001).

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Subtask 25-62-43-010-050
B. Get Access
(1) In the AFT cargo compartment:
(a) Do the special precautions before work on the offwing

escape-slide system (Ref. TASK 25-62-00-481-001).
(b) Do not close the access panel(s):

FOR 5000WM
151KW
FOR 5001WM
152KW
(2) In the passenger compartment:
(a) Remove the passenger seats in the area of the emergency exits as
(b) Remove the emergency exit hatches (Ref. TASK 52-21-11-000-001).
(c) Remove the cove light panels:

FOR 5000WM
remove 241DW, 241MW, 241QW, 241TW, 241WW.
FOR 5001WM
remove 242DW, 242MW, 242QW, 242TW, 242WW. (Ref. TASK 25-23-48-
000-001).
(d) Remove the Upper sidewall panel(s):

FOR 5000WM
remove 241VW
FOR 5001WM
remove 242VW (Ref. TASK 25-23-43-000-001).
(e) Remove the lower sidewall panel(s):

FOR 5000WM
remove 241UW
FOR 5001WM
remove 242UW (Ref. TASK 25-23-44-000-001).
(f) Remove the emergency exit-frame linings:

FOR 5000WM
remove 241CW, 241LW
FOR 5001WM
remove 242CW, 242LW (Ref. TASK 25-23-47-000-002).

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(g) Remove the air conditioning duct(s) as necessary (Ref. TASK 21-
20-00-010-001).
4. Procedure
_________
Subtask 25-62-43-020-053
A. Removal of the Flexible Control Assembly 5000WM (5001WM)
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN

_______
THE REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
(Ref. Fig. 401/TASK 25-62-43-991-001)
(1) In the AFT cargo compartment at FR47:
(a) Remove and discard the lockwire from the knurled sleeve nut (2).
(b) Carefully loosen the knurled sleeve nut (2) and remove the
collets from the cable joint.
(c) Disconnect the flexible control assembly (1) from the release
cable assembly (21).
(a) Remove and discard the cotter pin (3).
(b) Remove the pin (4) and the washers (5) and disconnect the
flexible control assembly (1) from the bellcrank (6).
(c) Remove and discard the lockwire and loosen the conduit adjust
nuts (7) and (8).
(d) Remove the bolt (9), the washer (10) and the nut (11).
(e) Remove the bolt (12) and the nut (13) and the flange (14).
(f) Remove the old sealant from the flange (14), the bolts (9) and
(12) and the nuts (11) and (13).
(g) Remove and discard the lockwire and loosen the bracket attach
nuts (15) and (16).

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Flexible Control Assembly

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Flexible Control Assembly

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(h) Remove the screws (17), the washers (18), the nuts (19) and the
clamps (20).
(3) Remove the flexible control assembly (1) from the aircraft structure.

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TASK 25-62-43-400-001
Installation of the Flexible Control Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
TLW101 1 TEST TOOL - RELEASE CABLE , ESCAPE SLIDE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 cotter pin 25-62-04 10 -070

3 cotter pin 25-62-04 10 -070A
3 cotter pin 25-62-04 10A-070

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
21-20-00-410-001 Installation of the Air-Conditioning Distribution

Ducts
Panels)
25-23-47-400-002 Installation of the Upper Sidewall Panel Assy 241LW,
(242LW), 241CW, (242CW) and 241FW, (242FW)
25-62-00-081-001 Special Precautions after Work on the Offwing
25-62-43-991-001 Fig. 401
FOR FIN 5001WM
(242LW), 241CW, (242CW) and 241FW, (242FW)
3. __________
Job Set-up
Subtask 25-62-43-860-051
(1) In the AFT cargo compartment:
(a) Make sure that the offwing escape-slide system is safetied

(Ref. TASK 25-62-00-481-001).

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(b) Make sure that the related access panel is removed:
FOR 5000WM
151KW
FOR 5001WM
152KW
(a) Make sure that the passenger seats in the area of the emergency
exits are removed as necessary (Ref. TASK 25-21-41-000-001).
(b) Make sure that the emergency exit hatches are removed (Ref. TASK
52-21-11-000-001).
(c) Make sure that the cove light panels are removed:
FOR 5000WM
241DW, 241MW, 241QW, 241TW, 241WW
FOR 5001WM
242DW, 242MW, 242QW, 242TW, 242WW (Ref. TASK 25-23-48-000-001).
(d) Make sure that the upper sidewall panel is removed:

FOR 5000WM
241VW
FOR 5001WM
241VW (Ref. TASK 25-23-43-000-001).
(e) Make sure that the lower sidewall panel is removed:

FOR 5000WM
241UW
FOR 5001WM
242UW (Ref. TASK 25-23-44-000-001).
(f) Make sure that the emergency exit-frame linings are removed:
FOR 5000WM
241CW, 241LW
FOR 5001WM
242CW, 242LW (Ref. TASK 25-23-47-000-002).
(g) Make sure that the air conditioning ducts are removed as

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-62-43-991-001)
Subtask 25-62-43-420-050
A. Install the Flexible Control Assembly 5000WM (5001WM)

_______
(1) Put the flexible control assembly (1) in position.
(2) Apply the new sealant.
_______
AND 15 MINUTES.
HEAT.
(a) Apply SEALANTS (Material No. 09-018) to the flange attach bolts
(9) and (12) and the nuts (11) and (13).
(3) Put the flange (14) in position and install and tighten the bolt (12)
and the nut (13).
(4) Install and tighten the bolt (9), the washer (10) and the nut (11).
(5) Tighten the conduit adjust nuts (7) and (8).
(6) Connect the flexible control assembly (1) to the bellcrank (6) and
install the pin (4) and the washers (5) and safety with a new cotter
pin (3) (3).

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(7) Tighten the bracket attach nuts (15) and (16) with your fingers.
(8) Put the clamps (20) in position and install and tighten the screws
(17), the washers (18) and the nuts (19) with your fingers.
NOTE : Make sure that the conduit of the flexible control assembly at
____
FR47 has a minimum bend radius of 180.0 mm (7.1 in.).
(9) At FR47, loosen the bracket attach nuts (15) and (16) and make an
adjustment of the conduit-housing to get these dimensions:
(a) Set the release cable protrusion from the conduit housing end
face to 11.5 +1.7 -1.7 mm (0.45 +0.07 -0.07 in.).
(b) Set the distance between the conduit housing end face and the
attach bracket upper-face to 67.0 +2.0 -2.0 mm (2.64 +0.08 -0.08
in.).
R (10) Tighten the screws (17) with 2, 8-3, 7 Nm.
(11) Tighten the bracket attach nuts (15) and (16) and safety them with
Subtask 25-62-43-410-054
B. Preparation for Adjustment:

_______
(a) Install the emergency exit hatches and put them in the
DISARMED/MANUAL position (Ref. TASK 52-21-11-400-001).
(2) In the cargo compartment:
(a) Remove the cap and connect the TEST TOOL - RELEASE CABLE , ESCAPE
SLIDE (TLW101) adapter to the flexible control assembly.
(3) Set the test tool cursor to zero.

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(4) Put the forward emergency exit hatch in the ARMED/AUTOMATIC position
and remove the hatch (Ref. TASK 52-21-11-000-001).
NOTE : During the removal of the hatch the flexible control assembly
____
is operated when the latch pin moves the release lever.
(5) Make sure that the test tool cursor has moved to show a minimum
indication of 50.0 mm (1.97 in.).
(6) If the test tool cursor shows less than the minimum indication,
adjust the flexible control assembly as follows:
Subtask 25-62-43-820-050
C. Adjustment:
(1) Make sure that the test tool cursor has moved to show a minimum
indication of 50.0 mm (1.97 in.).
(2) If the test tool cursor shows less than the minimum indication,
adjust the flexible control assembly as follows:
(a) Install the emergency exit hatch (Ref. TASK 52-21-11-400-001)
(b) Adjust the conduit adjust nuts (7) and (8) on the flexible
control assembly to make an adjustment of the conduit length,
(c) Do steps 5.A.(3) and (4) and 5.B.(1) again.
(3) Do steps 5.A (3) and (4) and 5.B.(1) and (2) with the rear emergency
exit hatch.
(4) Safety the flange attach bolt (9) to the conduit adjust nut (7) with
(5) Safety the flange attach nut (11) to the conduit adjust nut (8) with
(6) Remove the test tool from the flexible control assembly (1).
(7) Connect the flexible control assembly (1) to the release cable
assembly (21). Install the two collets and tighten the knurled sleeve
nut (2).
NOTE : When you install the collets, the slots in the collets should
____
point to you. This lets you do a visual check, that the inner

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cable stays connected while you tighten the knurled sleeve nut
(2).
Subtask 25-62-43-710-050
D. Do this test:

_______
(1) At the lower end of the release lever, try to lift the lever up with
one finger. A strong resistance to lever movement shows that the
joint between the flexible control assembly (1) and release cable
assembly (21) is satisfactory.
(2) A low resistance to lever movement shows that the cable joint is not
correct. Loosen the knurled sleeve nut (2), remove the two collets
and make the cable joint again. Do step A again.
(3) Safety the knurled sleeve nut (2) with lockwirwe MISCELLANEOUS
5. Close-up
________
Subtask 25-62-43-410-050
A. Close Access
items.
(2) Install the air conditioning duct (Ref. TASK 21-20-00-410-001).
(3) Install the emergency exit-frame linings (Ref. TASK 25-23-47-400-

002).
(4) Install the lower sidewall panel (Ref. TASK 25-23-44-400-001).
(5) Install the upper sidewall panel (Ref. TASK 25-23-43-400-001).
(6) Install the cove light panels (Ref. TASK 25-23-48-400-001).

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(8) Install the passenger seats (Ref. TASK 25-21-41-400-001).
(9) Remove the lockpin assembly from the valve/regulator assembly of the
inflation reservoir (Ref. TASK 25-62-00-081-001).
(10) FOR 7506MM
(a) Install the access panel 151KW
(11) FOR 7507MM

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TASK 25-62-43-000-002
Removal of the Rigid Control Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
(242LW), 241CW, (242CW) and 241FW, (242FW)
**ON A/C 001-012,
25-62-43-991-002 Fig. 402
R **ON A/C 014-099, 901-999,
25-62-43-991-002-A Fig. 402A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-62-43-861-052

(Ref. TASK 24-42-00-861-001).

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Subtask 25-62-43-010-051
B. Get Access
(1) Do the special precaution before work on the off-wing escape-slide

system (Ref. TASK 25-62-00-481-001).
(2) If necessary remove the passenger seats (Ref. TASK 25-21-41-000-001)

in the area of the emergency exits.
(3) Remove the cove light panels 241KW (242KW) and 241GW (242GW)
(Ref. TASK 25-23-48-000-001).
(4) Remove the emergency-exit frame linings 241JW (242JW) and 241FW
(242FW) (Ref. TASK 25-23-47-000-002).
(5) Remove the air conditioning duct if necessary to get access to the
rigid control assembly (Ref. TASK 21-20-00-010-001).
4. Procedure
_________
**ON A/C 001-012,
(Ref. Fig. 402/TASK 25-62-43-991-002)
R **ON A/C 014-099, 901-999,
(Ref. Fig. 402A/TASK 25-62-43-991-002-A)
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-43-020-054
A. Disconnect the rigid control assembly, as follows:
(1) Remove and discard the cotter pin (1).
(2) Remove the pin (2), the spacers and space washers (3) and disconnect
the rigid control assembly (4) from the latch lever (5).
(3) Remove the bracket attach bolts (6) and the nuts (7).
(4) Remove and discard the cotter pins (8).

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R Rigid Control Assembly
Figure 402/TASK 25-62-43-991-002

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Page 417
May 01/02

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Rigid Control Assembly
Figure 402A/TASK 25-62-43-991-002-A

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(5) Remove the pins (9), the washers (10) and the handles (11) from the
rigid control assembly (4).
(6) Remove the flange attach bolts (12) and the nuts (13).
(7) Remove the bolts (14), the nuts (15) and the clamps (16).
(8) Remove the rigid control assembly (4) from the aircraft structure.
(9) Remove the old sealant from the bolts (6) and (12) and the nuts (7)
and (13).

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TASK 25-62-43-400-002
Installation of the Rigid Control Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 cotter pin 25-62-04 10 -070

1 cotter pin 25-62-04 10 -070A
1 cotter pin 25-62-04 10A-070
8 cotter pins 25-62-43 01 -080

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

21-20-00-410-001 Installation of the Air-Conditioning Distribution
Ducts
(242LW), 241CW, (242CW) and 241FW, (242FW)
(242LW), 241CW, (242CW) and 241FW, (242FW)
**ON A/C 001-012,
25-62-43-991-002 Fig. 402
R **ON A/C 014-099, 901-999,
25-62-43-991-002-A Fig. 402A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-62-43-860-052
A. Get Access
(1) Make sure that the off-wing escape-slide system is safetied

(Ref. TASK 25-62-00-481-001).
(2) Make sure that the passenger seats in the area of the emergency exits
are removed as necessary (Ref. TASK 25-21-41-000-001).

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(3) Make sure that the cove light panels 241KW (242KW) and 241GW (242GW)
are removed (Ref. TASK 25-23-48-000-001).
(4) Make sure that emergency-exit frame linings 241JW (242JW) and 241FW
(242FW) are removed (Ref. TASK 25-23-47-000-002).
(5) Make sure that the air conditioning duct is removed as necessary
(Ref. TASK 21-20-00-010-001).
4. Procedure
_________
**ON A/C 001-012,
(Ref. Fig. 402/TASK 25-62-43-991-002)
R **ON A/C 014-099, 901-999,
(Ref. Fig. 402A/TASK 25-62-43-991-002-A)
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-43-420-051
A. Install the Rigid Control Assembly:
(1) Put the rigid control assembly (4) in position.
(2) Apply the new sealant
_______
AND 15 MINUTES.
HEAT.

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(a) Apply SEALANTS (Material No. 09-018) to the bracket attach bolts
(6) and the nuts (7) and the flange attach bolts (12) and the
nuts (13).
(3) Install and tighten the bracket attach bolts (6) and the nuts (7).
(4) Install and tighten the flange attach bolts (12) and the nuts (13).
(5) Put the clamps (16) in position and install and tighten the bolts
(6) Put the handles (11) in position and install the pins (9), the
washers (10) and safety with new cotter pins (8) (8).
(7) Connect the rigid control assembly (4) to the latch lever (5) with
the pin (2), the spacers and space washers (3) and safety with a new
cotter pin (1) (1).
**ON A/C 001-012,
Subtask 25-62-43-820-051
B. Adjust the Release Mechanism
(1) Move the latch lever (5) to the rear until it touches the latch lever
bracket (21) at point A.
(2) Move the bellcrank (17) to the rear until it touches the latch lever
stop-bolt at point B.
(3) Remove the lockwire and turn the adjust nut (18) until the full
spring dimension of the over-center spring strut (19) is 52.00 +0.5
-0.5 mm (2.05 +0.02 -0.02 in.).
(4) Safety the adjust nut (18) with lockwire MISCELLANEOUS (Material No.
19-010).
(5) Remove the lockwire and turn the sleeve adjust nuts (20) until you
get a clearance of 0.50 mm (0.02 in.) at point A. Measure the
clearance between the lip of the latch lever (5) and the top of the
latch lever bracket (21).
(6) Turn the sleeve adjust nuts (20) 5 full turns more in the direction
to loosen the linkage of the rigid control assembly (4).

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(7) Safety the sleeve adjust nuts (20) with lockwire MISCELLANEOUS
(8) Remove the lockwire and turn the adjust nuts of the connecting-rod
(22) until the release levers (23) touch the stops (24).
(9) Measure the clearance between the latch lever stop-bolt and the
bellcrank (17) at point B. You must have a clearance of 0.30 +0.1
-0.1 mm (0.012 +0.004 -0.004 in.).
(10) If the clearance is not in these limits, do steps (8) and (9) again.
(11) Safety the adjust nuts of the connecting-rod (22) with lockwire
R **ON A/C 014-099, 901-999,
Subtask 25-62-43-820-051-A
B. Adjust the Release Mechanism
(1) Move the latch lever (5) to the rear until it touches the latch lever
bracket (21) at point A.
(2) Move the bellcrank (17) to the rear until it touches the latch lever
stop-bolt at point B.
(3) Remove the lockwire from the spring strut adjust-nut (18).
(4) Adjust the over-center spring strut (19) until the full dimension
between the flanges of both end bushes (26) is 53.00 +0.5 -0.5 (2.09
+0.02 -0.02 in.).
(5) Safety the spring strut adjust-nut (18) with lockwire MISCELLANEOUS
(6) If necessary, adjust the rubber ice-protection bellows (25). Make

sure that the bellows are correctly installed over the end bushes
(26).
(7) Remove the lockwire and turn the sleeve adjust nuts (20) until you
get a clearance of 0.5 mm (0.02 in.) at point A. Measure the
clearance between the lip of the latch lever (5) and the top of the
latch lever bracket (21).

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(8) Turn the sleeve adjust nuts (20) 5 full turns more in the direction
to loosen the linkage of the rigid control assembly (4).
(9) Safety the sleeve adjust nuts (20) with lockwire MISCELLANEOUS
(10) Remove the lockwire and turn the adjust nuts of the connecting-rod
(22) until the release levers (23) touch the stops (24).
(11) Measure the clearance between the latch lever stop-bolt and the
bellcrank (17) at point B. You must have a clearance of 0.3 +0.1
-0.1 mm (0.012 +0.004 -0.004 in.).
(12) If the clearance is not in these limits, do steps (10) and (11)
again.
(13) Safety the adjust nuts of the connecting-rod (22) with lockwire
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
Subtask 25-62-43-410-052
A. Close Access
items.
(2) Install the air conditioning duct (Ref. TASK 21-20-00-410-001).
(3) Install the emergency exit-frame linings (Ref. TASK 25-23-47-400-

002).
(4) Install the cove light panels (Ref. TASK 25-23-48-400-001).
(6) Do the special precautions after work on the offwing escape-slide

system (Ref. TASK 25-62-00-081-001).

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TASK 25-62-43-000-003
Removal of the Emergency Escape-Slide Release-Mechanism Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
(242LW), 241CW, (242CW) and 241FW, (242FW)
25-80-00-000-001 Removal of the Insulation Blankets
52-73-11-000-003 Removal of the Proximity Switches (5WN1, 5WN2) of the
FWD Emergency Exits
Aft Emergency Exits
25-62-43-991-009 Fig. 403
**ON A/C 001-012,
25-62-43-991-003 Fig. 404

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 014-099,
25-62-43-991-003-A Fig. 404A
R **ON A/C 901-999,
25-62-43-991-003-B Fig. 404B
**ON A/C 001-012, 014-099,
25-62-43-991-004 Fig. 405
R **ON A/C 901-999,
25-62-43-991-004-A Fig. 405A
**ON A/C 001-012,
25-62-43-991-005 Fig. 406
**ON A/C 014-099,
25-62-43-991-005-A Fig. 406A
R **ON A/C 901-999,
25-62-43-991-005-B Fig. 406B
**ON A/C 001-012, 014-099,
25-62-43-991-006 Fig. 407

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
25-62-43-991-006-A Fig. 407A
**ON A/C 001-012, 014-099,
25-62-43-991-007 Fig. 408
R **ON A/C 901-999,
25-62-43-991-007-A Fig. 408A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-62-43-861-050

(Ref. TASK 24-42-00-861-001).
**ON A/C 001-012, 014-099,
Subtask 25-62-43-010-058
B. Get Access
(1) Open the AFT cargo-compartment door with the yellow electric pump
(Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the AFT cargo-compartment

door.
(3) Put the warning notice on the AFT cargo-compartment door to tell
persons not to close the door.
(4) Do the special precautions before you work on the offwing

escape-slide system(s) (Ref. TASK 25-62-00-481-001).

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(5) Remove the passenger seats in the area of the applicable emergency
exit hatches (Ref. TASK 25-21-41-000-001).
(6) Remove the applicable emergency exit hatches

(Ref. TASK 52-21-11-000-001).
(7) Remove the access panels:
NOTE : Access panel numbers for the RH emergency escape-slide

____
release-mechanism assembly are given in the brackets.
(a) Remove the cove light panels 241DW (242DW), 241HW (242HW)
and 241MW (242MW) (Ref. TASK 25-23-48-000-001).
(b) Remove the emergency-exit door-frame linings 241LW (242LW),

214CW (242CW) (Ref. TASK 25-23-47-000-002).
(8) Remove the insulation blankets in the area that you are working
(Ref. TASK 25-80-00-000-001).
(9) Remove the proximity switches 5WN1 and 5WN2

(Ref. TASK 52-73-11-000-003).

(Ref. TASK 52-73-11-000-004).
R **ON A/C 901-999,
Subtask 25-62-43-010-058-A
B. Get Access
(1) Open the AFT cargo-compartment door with the yellow electric pump
(Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the AFT cargo-compartment

door.
(3) Put the warning notice on the AFT cargo-compartment door to tell
persons not to close the door.
(4) Do the special precautions before you work on the offwing

(5) Remove the passenger seats in the area of the applicable emergency
exit hatches (Ref. TASK 25-21-41-000-001).

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(6) Remove the applicable emergency exit hatches
(Ref. TASK 52-21-11-000-001).
(7) Remove the access panels:

____
(a) Remove the cove light panel 241MW (242MW)

(Ref. TASK 25-23-48-000-001).
(b) Remove the emergency-exit door-frame lining 241FW (242FW)

(Ref. TASK 25-23-47-000-002).
(8) Remove the insulation blankets in the area that you are working
(Ref. TASK 25-80-00-000-001).

(Ref. TASK 52-73-11-000-004).
R **ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
Subtask 25-62-43-020-056
A. Disconnection of the Release Cable-Assembly
(Ref. Fig. 403/TASK 25-62-43-991-009)
(1) Remove and discard the lockwire (4) from the knurled sleeve-nut (5).
(2) Loosen the knurled sleeve-nut (5) fully to get access to the two
collets (7).
(3) Remove and keep the two collets (7).
(4) Disconnect the release cable-assembly from the flexible

control-assembly:
CAUTION : DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL
_______
ASSEMBLY. THIS CAN CAUSE A KINK IN THE WIRE.
(a) Carefully remove the end of the release cable-assembly (2) from
the related slot of the flexible control-cable (1).

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Release-Cable Connection
Figure 403/TASK 25-62-43-991-009

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(b) Make sure that you do not push the end of the wire into the
release cable-assembly (2).
(5) Remove the protective plug (6) from the pocket (3).
(6) Put the two collets (7) in their position on the end of the release
cable-assembly (2).
(7) Move the knurled sleeve-nut (5) up and install the protective plug
(6).
**ON A/C 001-012,
Subtask 25-62-43-020-055
B. Removal of the Emergency Escape-Slide Release-Mechanism
(Ref. Fig. 404/TASK 25-62-43-991-003, 405/TASK 25-62-43-991-004, 406/TASK

25-62-43-991-005, 407/TASK 25-62-43-991-006, 408/TASK 25-62-43-991-007)
(1) Disconnect the flexible control-cable and the rigid control-cables:
(Ref. Fig. 404/TASK 25-62-43-991-003)
(a) Remove the cotter pin (7) and the washer (8).
(b) Discard the cotter pin (7).
(c) Remove the clevis-pin (9) and the flexible control-cable (11)
together with the washers (10).
(d) Remove the cotter pin (6) and the washer (5).
(e) Discard the cotter pin (6).
(f) Record the position of the spacers (2) and (3).
(g) Remove the clevis-pin (4) and the rigid control-cables (1)
together with the bushes (2) and (3).
(2) Remove the release-mechanism proximity-detector assemblies

(referred to as the proximity-detector assemblies):
(Ref. Fig. 405/TASK 25-62-43-991-004)
(a) Remove the nuts (37) and the pins (38).

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R Emergency Escape-Slide Release-Mechanism Assembly
R Figure 404/TASK 25-62-43-991-003

EFF :

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Page 433
Nov 01/00

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R Emergency Escape-Slide Release-Mechanism Assembly
R Figure 404A/TASK 25-62-43-991-003-A

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Emergency Escape-Slide Release-Mechanism Assembly
Figure 404B/TASK 25-62-43-991-003-B

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Page 435
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Release-Mechanism Proximity-Detector Assembly
Figure 405/TASK 25-62-43-991-004

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Release-Mechanism Proximity-Detector Assembly
Figure 405A/TASK 25-62-43-991-004-A

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Page 437
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Release-Mechanism Tie-Rod Assembly
Figure 406/TASK 25-62-43-991-005

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Page 438
May 01/06

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Figure 406A/TASK 25-62-43-991-005-A

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Figure 406B/TASK 25-62-43-991-005-B

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INTENTIONALLY BLANK

R

25-62-43

Page 441
May 01/06

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Release-Mechanism Lever Assembly

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Page 442
May 01/06

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Page 443
May 01/06

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R

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901-999, 25-62-43

Page 444
Feb 01/07

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R

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901-999, 25-62-43

Page 445
Feb 01/07

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Release-Mechanism Camshaft Assembly

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Page 446
May 01/06

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(b) Remove the nuts (33), the bolts (35), the washers (34) and the
proximity-detector assemblies (20).
(c) Disassemble the proximity-detector assemblies:
1
_ Remove the nut (32) and the serrated-washer (31) from the
actuating-rod (22).
2
_ Remove the target assembly (30), the rod-guide (29) and the
washer (28).
3
_ Remove the nut (24) and the washer (23) from the bush (21).
4
_ Remove the bush (21).
5
_ Carefully remove the actuating-rod (22) from the
switch-bracket (36).
6
_ Remove the spring (26), the bush (27), the nut (24) and the
washers (23) and (25) from the switch-bracket (36).
(3) Remove the release-mechanism tie-rod assemblies:
(Ref. Fig. 406/TASK 25-62-43-991-005)
(a) Remove and discard the cotter pins (40).
(b) Remove the castellated nuts (41) and the washers (42).
(c) Record the location of the bushes (47) and (48).
(d) Hold the tie-rod assembly (49) and remove the bolt (45) and the
washer (43).
(e) Release the tie-rod assembly (49) from the lever assembly and
remove the bushes (47) and (48).
(f) Record the location of the bushes (56) and (57).
(g) Hold the tie-rod end (58) and remove the bolt (46) and the washer
(44).
(h) Release the tie-rod end (58) from the lever assembly and remove
the bushes (56) and (57).
(i) Remove the tie-rod end (58) and the spring (59) from the eye-end
fitting (60).

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(j) Remove and discard the cotter pin (50).
(k) Remove the castellated nut (51) and the washer (52).
(l) Record the location of the bushes (54) and (55).
(m) Hold the tie-rod assembly (49) and remove the bolt (53).
(n) Release the tie-rod assembly (49) from the camshaft assembly and
(o) Remove and discard the cotter pin (61).
(p) Remove the castellated nut (62) and the washer (63).
(q) Record the location of the bushes (66) and (67).
(r) Hold the eye-end fitting (60) and remove the bolt (65) and the
washer (64).
(s) Release the eye-end fitting (60) from the bracket (72) and remove
the bushes (66) and (67).
(t) Remove the nut (68) and the bolt (69).
(u) Remove the nuts (71) and the bolts (70), and the bracket (72)
from the frame structure.
(4) Remove the release-mechanism lever assembly:
(Ref. Fig. 407/TASK 25-62-43-991-006)
(a) Remove the nuts (81), the bolts (80) and the release-mechanism
lever assembly (82).
(b) Remove the lever assembly (83) from the lever bracket:
1
_ Remove and discard the cotter pin (85).
2
_ Remove the castellated nut (86), the washer (87) and the bolt
(88).
3
_ Remove the lever assembly (83) together with the washers (84)
from the lever bracket (94).
4
_ Record the location of the bushes (89) and (90).

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5
_ Remove the bushes (89) and (90).
(c) Remove and discard the lockwire from the setscrew (93) and the
locking device (92).
(d) Remove the nut (91), the locking device (92) and the setscrew
(93).
(e) Disassemble the lever assembly (83):
1
_ Carefully remove the double lever (105) together with the
bushes (104) and the washers (103).
2
_ Remove the bushes (104) from the the double lever (105).
3
_ Remove the nuts (99).
4
_ Remove the lever (101), the bushes (98) and the washers (97).
5
_ Remove the bolts (95) and the washers (96) from the lever
(100).
6
_ Remove the bushes (102) from the levers (100) and (101).
(5) Remove the release-mechanism camshaft assembly:
(Ref. Fig. 408/TASK 25-62-43-991-007)
(a) Remove the nut (120) and the bolt (119).
(c) Remove the castellated nut (111) and the washer (112).
(d) Remove the release lever (113) and the spacer (114).
(e) Remove the stop screw (115).
(f) Remove the nuts (117), the bolts (116) and the bearing flange
(118) from the frame structure.
(g) Remove and discard the lock-wire from the screws (125) and (128).
(h) Remove the screw (125) the washer (126) and the release lever
(127).

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(i) Disassemble the release lever:
1
_ Remove the screw (128) and the washer (129).
2
_ Remove the lever (130) from the release lever (127).
(j) Remove the nuts (122), the bolts (123) and the bearing flange
(k) Remove the camshaft assembly (121) together with the bearing
flanges (118) and (124).
(l) Remove the bearing flanges (118) and (124) from the shaft ends of
the camshaft assembly (121).
(m) Disassemble the camshaft assembly:
1
2
_ Carefully pull the shaft (130) out of the camshaft (135).
3
_ Remove the nut (143) and the bolt (141).
4
_ Remove the lever (142) from the camshaft:
WARNING : BE CAREFUL WHEN YOU REMOVE THE LEVER FROM THE

_______
CAMSHAFT.
THE LEVER IS CONNECTED TO THE TORSION-SPRING, AND
THE TENSION OF THE TORSION-SPRING WILL CAUSE SUDDEN
MOVEMENT OF THE LEVER. THIS CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
a
_ Remove the lever (142) from the camshaft (135).
5
_ Remove the torsion spring (140) and the washers (139) from the
camshaft (135).
6
7
_ Remove the levers (132) and (137) together with the bush (134)
from the camshaft (135).
8
_ Remove the washers (133) and (136) from the camshaft (135).

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R **ON A/C 014-099, 901-999,
Subtask 25-62-43-020-055-A
B. Removal of the Emergency Escape-Slide Release-Mechanism
**ON A/C 014-099,
(Ref. Fig. 404A/TASK 25-62-43-991-003-A)
R **ON A/C 901-999,
(Ref. Fig. 404B/TASK 25-62-43-991-003-B)
**ON A/C 014-099,
(Ref. Fig. 405/TASK 25-62-43-991-004)
R **ON A/C 901-999,
(Ref. Fig. 405A/TASK 25-62-43-991-004-A)
**ON A/C 014-099,
(Ref. Fig. 406A/TASK 25-62-43-991-005-A)
R **ON A/C 901-999,
(Ref. Fig. 406B/TASK 25-62-43-991-005-B)
**ON A/C 014-099,
(Ref. Fig. 407/TASK 25-62-43-991-006)
R **ON A/C 901-999,
(Ref. Fig. 407A/TASK 25-62-43-991-006-A)

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**ON A/C 014-099,
(Ref. Fig. 408/TASK 25-62-43-991-007)
R **ON A/C 901-999,
(Ref. Fig. 408A/TASK 25-62-43-991-007-A)
R **ON A/C 014-099, 901-999,
(1) Disconnect the flexible control-cable and the rigid control-cable(s):
**ON A/C 014-099,
(Ref. Fig. 404A/TASK 25-62-43-991-003-A)
R **ON A/C 901-999,
(Ref. Fig. 404B/TASK 25-62-43-991-003-B)
R **ON A/C 014-099, 901-999,
(a) Remove the cotter pin (7) and the washer (8).
(b) Discard the cotter pin (7).
(c) Remove the clevis-pin (9) and the flexible control-cable (11)
together with the washers (10).
(d) Remove the cotter pin (6) and the washer (5).
(e) Discard the cotter pin (6).
(f) Record the position of the spacers (2) and (3).
(g) Remove the clevis-pin (4) and the rigid control-cable(s) (1)
together with the spacers (2) and (3).

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(2) Remove the release-mechanism proximity-detector assembly(ies)
(referred to as the proximity-detector assembly):
**ON A/C 014-099,
(Ref. Fig. 405/TASK 25-62-43-991-004)
R **ON A/C 901-999,
(Ref. Fig. 405A/TASK 25-62-43-991-004-A)
R **ON A/C 014-099, 901-999,
(a) Remove the nut(s) (37) and the pin(s) (38).
(b) Remove the nuts (33), the bolts (35), the washers (34) and the
proximity-detector assembly (20).
(c) Disassemble the proximity-detector assembly:
1
_ Remove the nut (32) and the serrated-washer (31) from the
actuating-rod (22).
2
_ Remove the target assembly (30), the rod-guide (29) and the
washer (28).
3
_ Remove the nut (24) and the washer (23) from the bush (21).
4
5
_ Carefully remove the actuating-rod (22) from the
6
_ Remove the spring (26), the bush (27), the nut (24) and the
washer (23) and (25) from the switch-bracket (36).
(3) Remove the release-mechanism tie-rod assemblies:
**ON A/C 014-099,
(Ref. Fig. 406A/TASK 25-62-43-991-005-A)

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R **ON A/C 901-999,
(Ref. Fig. 406B/TASK 25-62-43-991-005-B)
R **ON A/C 014-099, 901-999,
(a) Remove and discard the cotter pins (45).
(b) Remove the castellated nuts (46) and the washers (47).
(c) Record the location of the bushes (52) and (53).
(d) Hold the tie-rod assembly (54), and remove the bolt (50) and the
washer (48).
(e) Release the tie-rod assembly (54) from the lever assembly and
(f) Record the location of the bushes (61) and (62).
(g) Hold the over-center spring-rod assembly (63) (referred to as the

spring-rod assembly) and remove the bolt (51) and the washer
(49).
(h) Release the spring-rod assembly (63) from the lever assembly and
(i) Remove and discard the cotter pin (55).
(j) Remove the castellated nut (56) and the washer (57).
(k) Record the location of the bushes (59) and (60).
(l) Hold the tie-rod assembly (54) and remove the bolt (58).
(m) Release the tie-rod assembly (54) from the camshaft assembly and
(n) Remove and discard the cotter pin (64).
(o) Remove the castellated nut (65) and the washer (66)
(p) Record the location of the bushes (69) and (70).

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(q) Hold the spring-rod assembly (63) and remove the bolt (68) and
the washer (67).
(r) Release the spring-rod assembly (63) from the bracket (75) and
(s) Disassemble the spring-rod assembly:
1
_ Remove the eye-end fittings (42) and (44) from the bellows
(40).
2
_ Remove the bushes (41) and the spring (43) from the bellows
(40).
(t) Remove the nut (72) and the bolt (71).
(u) Remove the nuts (74) and the bolts (73), and the bracket (75)
from the frame structure.
(4) Remove the release-mechanism lever assembly:
**ON A/C 014-099,
(Ref. Fig. 407/TASK 25-62-43-991-006)
R **ON A/C 901-999,
(Ref. Fig. 407A/TASK 25-62-43-991-006-A)
R **ON A/C 014-099, 901-999,
(a) Remove the nuts (81), the bolts (80) and the release-mechanism
(b) Remove the lever assembly from the lever bracket:
1
_ Remove and discard the cotter pin (85).
2
_ Remove the castellated nut (86), the washer (87) and the bolt
(88).
3
_ Remove the lever assembly (83) together with the washers (84)
from the lever bracket (94).

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4
_ Record the location of the bushes (89) and (90).
5
_ Remove the bushes (89) and (90).
(c) Remove and discard the lockwire from the setscrew (93) and the
locking device (92).
(d) Remove the nut (91), the locking device (92) and the setscrew
(93).
(e) Disassemble the lever assembly (83):
1
_ Carefully remove the double lever (105) together with the
bushes (104) and the washers (103).
2
_ Remove the bushes (104) from the double lever (105).
3
_ Remove the nuts (99).
4
_ Remove the lever (101), the bushes (98) and the washers (97).
5
_ Remove the bolts (95) and the washers (96) from the lever
(100).
6
_ Remove the bushes (102) from the levers (100) and (101).
(5) Remove the release-mechanism camshaft assembly:
**ON A/C 014-099,
(Ref. Fig. 408/TASK 25-62-43-991-007)
R **ON A/C 901-999,
(Ref. Fig. 408A/TASK 25-62-43-991-007-A)
R **ON A/C 014-099, 901-999,
(a) Remove the nut (120) and the bolt (119).
(c) Remove the castellated nut (111) and the washer (112).

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(d) Remove the release lever (113) and the spacer (114).
(e) Remove the stop screw (115).
(f) Remove the nuts (117), the bolts (116) and the bearing flange
(g) Remove and discard the lock-wire from the screws (125) and (128).
(h) Remove the screw (125), the washer (126) and the release lever
(127).
(i) Disassemble the release lever:
1
_ Remove the screw (128) and the washer (129).
2
_ Remove the lever (130) from the release lever (127).
(j) Remove the nuts (122), the bolts (123) and the bearing flange
(k) Remove the camshaft assembly (121) together with the bearing
flanges (118) and (124).
(l) Remove the bearing flanges (118) and (124) from the shaft ends of
(m) Disassemble the camshaft assembly:
1
2
_ Carefully pull the shaft (130) out of the camshaft (135).
3
4
_ Remove the lever (142) from the camshaft:
WARNING : BE CAREFUL WHEN YOU REMOVE THE LEVER FROM THE

_______
CAMSHAFT.
THE LEVER IS CONNECTED TO THE TORSION-SPRING, AND
THE TENSION OF THE TORSION-SPRING WILL CAUSE SUDDEN
MOVEMENT OF THE LEVER. THIS CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
a
_ Remove the lever (142) from the camshaft (135).

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5
_ Remove the torsion spring (140) and the washers (139) from the
camshaft (135).
6
7
_ Remove the levers (132) and (137) together with the bush (134)
from the camshaft (135).
8
_ Remove the washers (133) and (136) from the camshaft (135).

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**ON A/C 001-012, 014-099, 901-999,
TASK 25-62-43-400-003
Installation of the Emergency Escape-Slide Release-Mechanism Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific feeler gage
No specific slide gage
(0.00 to 9.00 lbf.ft)
TLW101 1 TEST TOOL - RELEASE CABLE , ESCAPE SLIDE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 25-62-04 10 -070

6 Cotter pin 25-62-04 10 -070
6 cotter pin 25-62-04 10 -070A
6 Cotter pin 25-62-04 10 -070A
6 cotter pin 25-62-04 10A-070
6 Cotter pin 25-62-04 10A-070
7 cotter pin 25-62-04 10 -070
7 cotter pin 25-62-04 10 -070A
7 cotter pin 25-62-04 10A-070
40 cotter pins 25-62-04 13 -080
45 cotter pins 25-62-04 13 -080
50 cotter pin 25-62-04 13 -170
50 cotter pin 25-62-04 13A-170
55 cotter pin 25-62-04 13 -170
55 cotter pin 25-62-04 13A-170
61 cotter pin 25-62-04 13 -080
64 cotter pin 25-62-04 13 -080
84 washers 25-62-04 12 -040
R 84 washers 25-62-04 12A-040
85 cotter pin 25-62-04 12 -070
R 85 cotter pin 25-62-04 12A-070
103 washers 25-62-04 12 -040
R 103 washers 25-62-04 12A-040
110 cotter pin 25-62-04 14 -080
R 110 cotter pin 25-62-04 14A-080

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-11-11-911-001 WIRELOCKING
Power
the External Power
(242LW), 241CW, (242CW) and 241FW, (242FW)
(242LW), 241CW, (242CW) and 241FW, (242FW)
25-80-00-400-001 Installation of the Insulation Blankets
FWD Emergency Exits
Aft Emergency Exits
52-73-11-400-003 Installation of the Proximity Switches (5WN1, 5WN2)
of the FWD Emergency Exits
52-73-11-400-004 Installation of the Proximity Switches (6WN1, 6WN2)
of the Aft Emergency Exits
25-62-43-991-009 Fig. 403
**ON A/C 001-012,
25-62-43-991-003 Fig. 404

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 014-099,
25-62-43-991-003-A Fig. 404A
R **ON A/C 901-999,
25-62-43-991-003-B Fig. 404B
**ON A/C 001-012, 014-099,
25-62-43-991-004 Fig. 405
R **ON A/C 901-999,
25-62-43-991-004-A Fig. 405A
**ON A/C 001-012,
25-62-43-991-005 Fig. 406
**ON A/C 014-099,
25-62-43-991-005-A Fig. 406A
R **ON A/C 901-999,
25-62-43-991-005-B Fig. 406B
**ON A/C 001-012, 014-099,
25-62-43-991-006 Fig. 407

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 901-999,
25-62-43-991-006-A Fig. 407A
**ON A/C 001-012, 014-099,
25-62-43-991-007 Fig. 408
R **ON A/C 901-999,
25-62-43-991-007-A Fig. 408A
**ON A/C 001-012,
25-62-43-991-008 Fig. 409
**ON A/C 014-099,
25-62-43-991-008-A Fig. 409A
R **ON A/C 901-999,
25-62-43-991-008-B Fig. 409B

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R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-62-43-860-055

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the AFT cargo-compartment door is open

(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the AFT
(4) Make sure that the warning notice, to tell persons not to close the
door, is in position on the AFT cargo-compartment door.
(5) Make sure that the special precautions for the offwing escape-slide
system(s) have been obeyed (Ref. TASK 25-62-00-481-001).
(6) Make sure that the passenger seats in the area of the applicable
emergency exit hatches are removed (Ref. TASK 25-21-41-000-001).
(7) Make sure that the applicable emergency exit hatches are removed
(Ref. TASK 52-21-11-000-001).
(8) Make sure that the access panels are removed:

____
(a) Make sure that the cove light panels 241DW (242DW), 241HW (242HW)
and 241MW (242MW) are removed (Ref. TASK 25-23-48-000-001).
(b) Make sure that the emergency-exit door-frame linings 241CW

(242CW) and 214LW (242LW) are removed
(Ref. TASK 25-23-47-000-002).
(9) Make sure that the insulation blankets, in the area that you are
working, are removed (Ref. TASK 25-80-00-000-001).

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(10) Make sure that the proximity switches 5WN1 and 5WN2 are removed
(Ref. TASK 52-73-11-000-003).
(Ref. TASK 52-73-11-000-004).
R **ON A/C 901-999,
Subtask 25-62-43-860-055-A

(Ref. TASK 24-42-00-861-001).
(2) Make sure that the AFT cargo-compartment door is open

(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the AFT
(4) Make sure that the warning notice, to tell persons not to close the
door, is in position on the AFT cargo-compartment door.
(5) Make sure that the special precautions for the offwing escape-slide
system(s) have been obeyed (Ref. TASK 25-62-00-481-001).
(6) Make sure that the passenger seats in the area of the applicable
emergency exit hatches are removed (Ref. TASK 25-21-41-000-001).
(7) Make sure that the applicable emergency exit hatches are removed
(Ref. TASK 52-21-11-000-001).
(8) Make sure that the access panels are removed

____
(a) Make sure that the cove light panel 241MW (242MW) is removed
(Ref. TASK 25-23-48-000-001).
(b) Make sure that the emergency-exit door-frame lining 241FW (242FW)
is removed (Ref. TASK 25-23-47-000-002).
(9) Make sure that the insulation blankets, in the area that you are

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(Ref. TASK 52-73-11-000-004).
R **ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
Subtask 25-62-43-210-054
(1) Clean the component interface and the adjacent area:
_______
AND 15 MINUTES.
HEAT.

_______
(a) Clean the component interface and the adjacent area with CLEANING
AGENTS (Material No. 11-003) a clean cloth and a nonmetallic
scraper.

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**ON A/C 001-012,
Subtask 25-62-43-420-054
B. Installation of the Emergency Escape-Slide Release-Mechanism
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.

25-62-43-991-005, 407/TASK 25-62-43-991-006, 408/TASK 25-62-43-991-007,
409/TASK 25-62-43-991-008)
(1) Install the release-mechanism camshaft assembly:
(Ref. Fig. 408/TASK 25-62-43-991-007)
(a) Assemble the camshaft assembly:
NOTE : You will find punch marks on the camshaft (135), on the
____
shaft (130) and on the lever (142) to make the assembly
easier.
1
_ Put the washers (133) and (136) in position on the shaft
(135).
2
_ Put the lever (132) and (137) together with the bush (134) in
position on the shaft (135).
3
_ Install the bolt (131) and the nut (138).

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Adjustments

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Adjustments

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4
_ Put the washers (139) in position on the shaft (135).
5
_ Apply COMMON GREASE (Material No. 04-004) to the torsion
spring (140).
6
_ Put the torsion spring (140) in position on the camshaft (135)
7
_ Make sure that the spring-end of the torsion spring (140) is
engaged in the related locating-hole of the lever (137).
8
_ Install the lever (142):
WARNING : BE CAREFUL WHEN YOU INSTALL THE LEVER ON THE

_______
CAMSHAFT AND CONNECT IT TO THE TORSION-SPRING.
THE TENSION OF THE TORSION-SPRING CAN CAUSE SUDDEN
MOVEMENT OF THE LEVER.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT.
a
_ Apply COMMON GREASE (Material No. 04-004) to the splines of
the camshaft (135) and the lever (142).
b
_ Apply a force on the spring-end of the torsion spring (140)
and adjust a pre-tension to between 0.875 and 1.049 m.daN
(77.43 and 92.83 lbf.in)
c
_ Install the lever (142) on the camshaft (135).
NOTE : The punch mark G on the lever (142) must align
____
with the punch mark H on the camshaft (135).
d
_ Make sure that the spring-end of the torsion spring (140)
is engaged in the related locating-hole of the lever (142).
e
_ If the pre-tension of the torsion spring (140) is not in
the limits to between 0.875 and 1.049 m.daN (77.43 and
92.83 lbf.in) you can adjust the pre-tension with the lever
(142).
NOTE : It is permitted to install the lever (142) one

____
spline next to the related punch marks G and H.
f
9
_ Apply COMMON GREASE (Material No. 04-004) to the inner splines
of the camshaft (135) and to the splines in the middle of the
shaft (130).

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10
__ Carefully push the shaft (130) through the opening of the
camshaft (135) until you can align the two punch marks E and
F.
11
__ Align the two punch marks E and F and continue to push the
shaft (130) into the camshaft (135).
12
__ Install the bush (144).
(b) Install the camshaft assembly:
NOTE : You will find punch marks on the shaft-ends of the

____
camshaft assembly (121), and on the levers (113) and (127)
to make the assembly easier.
1
_ Apply COMMON GREASE (Material No. 04-004) to the shaft-end
splines of the camshaft assembly (121).
2
_ Apply SEALANTS (Material No. 09-019) to the mating surfaces of
the bearing flanges (118) and (124).
3
_ Put the bearing flanges (118) and (124) in position on the
shaft-ends of the camshaft assembly (121).
4
_ Put the camshaft assembly (121) in position.
5
_ Apply SPECIAL MATERIALS (Material No. 05-002) to the threads
of the bolts (116) and (123), and to the thread of the
stop-screw (115).
6
_ Put the bearing flange (124) in position on the frame
structure.
7
_ Install the bolts (123) and the nuts (122).
8
structure.
9
_ Install the bolts (116), the stop screw (115) and the nuts
(117).
10
__ Install the bolt (119) and the nut (120).
11
__ Install the release-lever (127):
a
_ Put the lever (130) in position on the release-lever (127).

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b
_ Install the screw (128) and the washer (129) but tighten
the screw by hand only.
NOTE : The adjustment of the release-lever (127) is done

____
after the complete installation of the emergency
escape-slide release-mechanism assembly.
c
the release-lever (127).
d
_ Install the release-lever (127) on the shaft-end of the
camshaft assembly (121).
NOTE : The punch mark C on the release-lever (127) must

____
align with the punch mark D on the shaft-end of
e
_ Install the bolt (125) and the washer (126).
12
a
b
_ Put the spacer (114) in position on the shaft-end of the
c
NOTE : The punch mark A on the release-lever (113) must

____
align with the punch mark B on the shaft-end of
d
_ Install the washer (112) and the castellated nut (111).
e
_ Install the new cotter pin (110).
(2) Install the release-mechanism lever assembly:
(Ref. Fig. 407/TASK 25-62-43-991-006)
(a) Assemble the lever assembly (83):
1
_ Apply COMMON GREASE (Material No. 04-004) to the bushes (102).

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2
_ Put the bushes (102) in position in the levers (100) and
(101).
3
_ Put the washers (96) and the bolts (95) together with the
washers (97) and the bushes (98) in position on the lever
(100).
4
_ Put the lever (101) in position and install the nuts (99), but
do not tighten the nuts at this time.
5
_ Make sure that the levers (100) and (101) are aligned and
tighten the nuts (99).
6
7
_ Put the bushes (104) in position in the double lever (105).
8
_ Put the double lever (105) in its position between the levers
(100) and (101).
9
_ Adjust the lever assembly (83):
a
_ Measure the distance between the double lever (105) and the
levers (100) and (101) with a feeler gage (see DETAIL B).
b
_ Make sure that the distance is not more than
0.9 mm (0.0354 in.).
c
_ If the distance between the levers is not in this
tolerance, adjust the distance with the washers (103).
(b) Assemble the release-mechanism lever assembly (82):
1
_ Install the setscrew (93), the locking device (92) and the nut
(91).
2
_ Apply COMMON GREASE (Material No. 04-004) to the bushes (89)
and (90).
3
_ Put the bushes (89) and (90) in position in the lever bracket
(94) as recorded in the removal procedure.
4
_ Apply COMMON GREASE (Material No. 04-004) to the bolt (88).
5
_ Put the lever assembly (83) in position in the lever bracket
(94) and install the bolt (88).

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6
_ Adjust the release-mechanism lever assembly (82):
a
_ Measure the distance between the lever assembly (83) and
the lever bracket (94) with a feeler gage (see DETAIL B).
b
0.9 mm (0.0354 in.).
c
_ If the distance between the levers is not in this
tolerance, adjust the distance with the washers (84).
d
_ Remove the bolt (88) and install the washers (84) as
necessary.
7
_ Install the bolt (88), the washer (87) and the castellated nut
(86).
(c) Apply SEALANTS (Material No. 09-019) to the mating surface of the
release-mechanism lever assembly (82).
(d) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the bolts (80).
(e) Put the release-mechanism lever assembly (82) in position and

install the bolts (80) and the nuts (81).
(3) Install the release-mechanism tie-rod assembly:
(Ref. Fig. 406/TASK 25-62-43-991-005)
(a) Apply SEALANTS (Material No. 09-019) to the mating surface of the
bracket (72).
(b) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the bolts (69) and (70).
(c) Put the bracket (72) in position and install the bolts (69) and
(70), and the nuts (68) and (71).
(d) Apply COMMON GREASE (Material No. 04-004) to the bushes (54) and
(55).
(e) Put the bushes (54) and (55), together with the tie-rod assembly
(49), in position on the camshaft-assembly as recorded in the
removal procedure.

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(f) Install the bolt (53), the washer (52) and the castellated nut
(51).
(g) Install the new cotter pin (50).
(h) Apply COMMON GREASE (Material No. 04-004) to the bushes (47) and
(48).
(i) Put the bushes (47) and (48), together with the other end of the
tie-rod assembly (49), in position on the lever-assembly as
(j) Install the bolt (45) and the washer (43) to hold the tie-rod
assembly (49) in position.
(k) Apply COMMON GREASE (Material No. 04-004) to the shaft-end of the
eye-end fitting (60) and on the bushes (66) and (67).
(l) Put the bushes (66) and (67), together with the eye-end fitting
(60), in position on the bracket (72) as recorded in the removal
procedure.
(m) Install the bolt (65), the washers (64) and (63), and the
castellated nut (62).
(n) Install the new cotter pin (61).
(o) Apply COMMON GREASE (Material No. 04-004) to the spring (59), and
the bushes (56) and (57)
(p) Put the spring (59) together with the tie-rod end (58) in
position on the eye-end fitting (60).
(q) Put the bushes (56) and (57), together with the tie-rod end (58),
in position on the lever assembly as recorded in the removal
procedure.
(r) Install the bolt (46) and the washer (44) to hold the tie-rod end
(58) in position.
(s) Install the washers (42) and the castellated nuts (41).
(t) Install the new cotter pins (40).

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(4) Install the release-mechanism proximity-detector assemblies
(Ref. Fig. 405/TASK 25-62-43-991-004)
(a) Assemble the proximity-detector assemblies:
1
_ Apply COMMON GREASE (Material No. 04-004) to the actuating rod
(22).
2
_ Put the actuating rod (22) a short distance in position in the
3
_ Put the washer (23), the nut (24) and the washer (25) in
position on the actuating rod (22).
4
_ Apply COMMON GREASE (Material No. 04-004) to the spring (26).
5
_ Put the spring (26) and the bush (27) in position in the
switch-bracket (36) and push the actuating rod (22) in
position.
6
_ Put the bush (21) in position and install the washer (23) and
the nut (24).
7
_ Put the washer (28), the rod-guide (29) and the target
8
_ Put the serrated washer (31) in position and install the nut
(32).
(b) Apply SEALANTS (Material No. 09-019) to the mating surfaces of

the proximity-detector assemblies (20).
(c) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the bolts (35).
(d) Put the proximity-detector assemblies (20) in position on the

frame structure, and install the bolts (35), the washers (34) and
the nuts (33).
(e) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the pins (38).
(f) Put the pins (38) in position in the frame structure and install
the nuts (37).

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(5) Adjust the over-center spring-rod assembly (reffered to as the
spring-rod assembly):
(Ref. Fig. 409/TASK 25-62-43-991-008)
(a) Cut, remove and discard the lock-wire from the lock-nut (1) of
the eye-end fitting.
(b) Loosen the lock-nut (1) of the eye-end fitting.
(c) Move the latch lever rearward until it touches the lever bracket
at POINT A.
(d) Move the double lever rearward until it touches the latch lever
stop-bolt (2) at POINT B.
(e) Turn the adjusting-rod (3) and adjust the spring-rod assembly to
52.0 +0.5 -0.5 mm (2.0472 +0.0196 -0.0196 in.).
(f) Tighten the lock-nut (1) of the eye-end fitting.
(g) Safety the lock-nut (1) with MISCELLANEOUS (Material No. 19-010)
(Ref. TASK 20-11-11-911-001).
(6) Connect the rigid control-cables:
(Ref. Fig. 404/TASK 25-62-43-991-003)
(a) Apply COMMON GREASE (Material No. 04-004) to the clevis-pin (4).
(b) Put the rigid control-cables (1) together with the spacers (2)
and (3), as recorded in the removal procedure, in position and
install the clevis-pin (4).
(c) Put the washer (5) in position and install the new cotter pin
(6).
(7) Adjust the distance between the latch lever and the lever bracket:
(Ref. Fig. 409/TASK 25-62-43-991-008)
(a) Cut, remove and discard the lock-wire from the lock-nuts (4) and
the sleeve adjust-nuts (6) of the rigid control-cables (5).
(b) Loosen the lock-nuts (4) of the rigid control-cables (5).

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(c) Turn the sleeve adjust-nuts (6) and adjust the distance between
the latch lever and the lever bracket at POINT A to 0.5 +0.1 -
0.1 mm (0.0196 +0.0039 -0.0039 in.).
NOTE : Measure the distance, between the top of the lever bracket
____
and the lip of the latch lever, with a feeler gage.
(d) Loosen the sleeve adjust-nuts (6) FIVE FULL TURNS.
(e) Tighten the lock-nuts (4) of the rigid control-cables (5).
(f) Safety the lock-nuts (4) and the sleeve adjust-nuts (6) with
MISCELLANEOUS (Material No. 19-010) (Ref. TASK 20-11-11-911-001).
(8) Adjust the distance between the double lever and the latch lever:
(Ref. Fig. 409/TASK 25-62-43-991-008)
(a) Cut, remove and discard the lock-wire from the lock-nuts (7) of
the tie-rod (8).
(b) Loosen the lock-nuts (7) of the tie-rod (8).
(c) Make sure that the release lever (14) touches the stop screw (15)
at POINT D (see DETAIL C).
(d) Turn the tie-rod (8) clockwise or counterclockwise to adjust the

distance between the double lever and the latch lever at POINT
B.
(e) Adjust the distance between the double lever and the latch lever
at POINT B to 0.3 +0.1 -0.1 mm (0.0118 +0.0039 -0.0039 in.).
NOTE : Measure the distance, between the double lever and the
____
latch lever stop-bolt (2) with a feeler gage.
(f) Make sure that the eye-ends of the tie-rod (8) are in safety.

____
inspection holes, the eye-ends are in safety.
(g) Tighten the lock-nuts (7) of the tie-rod (8).
(h) Safety the lock-nuts (7) with MISCELLANEOUS (Material No. 19-010)
(Ref. TASK 20-11-11-911-001).

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(9) Adjust the clearence between the release levers and the release pins
of the emergency-exit hatches:
(Ref. Fig. 409/TASK 25-62-43-991-008)
(a) Adjust the release lever of the AFT emergency-exit hatch:
1
_ Put the AFT emergency-exit hatch in the installed position
(Ref. TASK 52-21-11-400-001).
2
_ Cut, remove and discard the lock-wire from the lock-nut (10)
of the setscrew (9).
3
_ Loosen the lock-nut (10) of the setscrew (9).
4
_ Make sure that the release pin of the emergency-exit hatch is
in the ARMED Position (see DETAIL D).
5
_ Make sure that the double lever touches the setscrew (9) at
POINT C (see DETAIL A).
6
_ Move the emergency-exit hatch until you can measure the
distance between the release lever (14) and the release pin
(16).
7
_ Turn the setscrew (9) and adjust the distance between the
release lever (14) and the release pin (16) to 1.0 +0.5 -0.5
mm (0.0393 +0.0196 -0.0196 in.).
NOTE : Measure the distance with a feeler gage.

____
8
_ Tighten the lock-nut (10) of the setscrew (9).
9
_ Safety the lock-nut (10) with MISCELLANEOUS (Material No. 19-
010) (Ref. TASK 20-11-11-911-001).
10
__ Remove the AFT emergency-exit hatch.
(b) Adjust the release lever of the FWD emergency-exit hatch:
1
_ Put the FWD emergency-exit hatch in the installed position
(Ref. TASK 52-21-11-400-001).
2
_ If necessary loosen the bolt (19).
3

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4
5
_ Move the emergency hatch until you can measure the distance
between the release lever (17) and the release pin (21).
6
_ Move the lever (20) to adjust the distance between the lever
(17) and the release pin (21).
7
_ Adjust the distance between the lever (17) and the release pin
(21) with a feeler gage to 1.0 +0.5 -0.5 mm (0.0393 +0.0196 -
0.0196 in.).
8
_ Tighten the bolt (19).
9
_ Safety the bolts (18) and (19) with MISCELLANEOUS (Material
No. 19-010) (Ref. TASK 20-11-11-911-001).
10
__ Remove the FWD emergency-exit hatch.
(10) Connect the flexible control-cable:
(Ref. Fig. 404/TASK 25-62-43-991-003)
(b) Put the flexible control-cable (11) together with the washers
(10) in position and install the clevis-pin (9).
(7).
(11) Adjust the flexible control-cable:
(Ref. Fig. 409/TASK 25-62-43-991-008)
the sleeve adjust-nut (12) of the flexible control-cable (13).
(b) Loosen the lock-nuts (11) of the flexible control-cable (13).
(c) Turn the sleeve adjust-nut (12) and adjust the distance at the
end of the flexible control-cable (13) to 11.5 +1.7 -1.7 mm
(0.4527 +0.0669 -0.0669 in.).
NOTE : Measure the distance at the outer end of the flexible

____
control-cable (13) (see DETAIL K) with a slide gage.

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(d) Do a check of the adjusted distance at the end of the flexible
control-cable (13):
1
_ Pull the end of the flexible control-cable (13) three times.
2
_ Measure the distance at the end of the flexible control-cable
(13) with a slide gage.
3
_ If the distance is not in the limits of 11.5 +1.7 -1.7 mm
(0.4527 +0.0669 -0.0669 in.), do the steps (c) and (d) again.
(e) Tighten the lock-nuts (11) of the flexible control-cable (13).
(f) Safety the lock-nuts (11) and the sleeve adjust-nut (12) with
(12) Adjust the cable-travel of the flexible control-cable:
(Ref. Fig. 409/TASK 25-62-43-991-008)
(a) Put the emergency-exit hatches in the installed position

(Ref. TASK 52-21-11-400-001).
(b) Install the TEST TOOL - RELEASE CABLE , ESCAPE SLIDE (TLW101) on
the flexible control assembly (see DETAIL L):
1
_ Remove the protective plug and the two collets from the test
tool.
2
_ Carefully engage the test tool into the related slot of the
flexible control-cable (13).
3
_ Put the two collets in position, on the connection of the test
tool and the flexible control-assembly.
4
_ Move the knurled sleeve-nut up and install it to the flexible
control-assembly.
(c) Set the test tool cursor to zero.
(d) Make sure that the release pin (16) of the FWD emergency-exit
hatch is in the ARMED position (see DETAIL D).
(e) Make sure that the release lever (14) is in the INACTIVATED
position (see DETAIL C).

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(f) Open and remove the FWD emergency-exit hatch.
NOTE : During the opening of the hatch, the release pin (16)
____
moves the release lever (14) and the flexible
control-cable (13) is operated.
(g) Make sure that the test-tool cursor has moved and shows a minimum
cable-travel of 50.0 mm (1.9685 in.).
(h) If the test-tool cursor shows less than the minimum cable-travel
of 50.0 mm (1.9685 in.), you must adjust the flexible
control-assembly.
(i) Adjust the flexible control-assembly:
1
_ Put the emergency-exit hatches back in the installed position
(Ref. TASK 52-21-11-400-001).
2
_ Cut, remove and discard the lock-wire from the adjust nuts
(22) and (23) of the flexible control-assembly.
3
_ Loosen the adjust nuts (22) and (23).
4
_ Turn the adjust nuts (22) and (23) to adjust the cable-travel.
5
_ Tighten the adjust nuts (22) and (23).
(j) Do a check of the adjusted cable-travel and do the steps (a) thru
(h) again
(k) Safety the adjust nuts (22) and (23) with MISCELLANEOUS (Material
No. 19-010) (Ref. TASK 20-11-11-911-001).
(l) Remove the test tool from the flexible control-assembly.
1
_ Loosen the knurled sleeve-nut fully and remove the two
collets.
2
_ Carefully remove the test tool from the related slot of the
3
_ Put the two collets in position on the test tool, move the
knurled sleeve-nut up and install the plug.

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**ON A/C 014-099,
Subtask 25-62-43-420-054-A
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(Ref. Fig. 404A/TASK 25-62-43-991-003-A, 405/TASK 25-62-43-991-004,

406A/TASK 25-62-43-991-005-A, 407/TASK 25-62-43-991-006, 408/TASK 25-62-
43-991-007, 409A/TASK 25-62-43-991-008-A)
(Ref. Fig. 408/TASK 25-62-43-991-007)
____
easier.
1
(135).
2
3

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Adjustments

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4
5
spring (140).
6
7
8

_______
EQUIPMENT.
a
b
(77.43 and 92.83 lbf.in)
c
____
d
e
(142).

____
f
9
of the camshaft (135) and on the splines in the middle of the
shaft (130).

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10
F.
11
12

____
1
2
3
4
5
of the bolts (116) and (123), and on the thread of the
stop-screw (115).
6
structure.
7
8
structure.
9
(117).
10
11
a

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b

____
c
d

____
e
12
a
b
c

____
d
e
(Ref. Fig. 407/TASK 25-62-43-991-006)
1

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2
(101).
3
(100).
4
5
6
7
8
(100) and (101).
9
a
b
0.9 mm (0.0354 in.).
c
_ If the distance between the levers is not in this tolerance
adjust the distance with the washers (103).
1
(91).
2
and (90).
3
4
5

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6
a
b
0.9 mm (0.0354 in.).
c
d
necessary.
7
(86).
8
_ TORQUE the castellated nut (86) to between 0.30 and 0.35 m.daN
(26.54 and 30.97 lbf.in) and install the new cotter pin (85).

the bolts (80).

(Ref. Fig. 406A/TASK 25-62-43-991-005-A)
bracket (75).

(73), and the nuts (72) and (74).
(60).

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removal procedure.
(56).
(53).
(k) Assemble the over-center spring-rod assembly (63)

(reffered to as the spring-rod assembly):
1
_ Apply COMMON GREASE (Material No. 04-004) to the spring (43)
and on the inside surface of the bellows (40).
2
_ Put the spring (43) in position in the bellows (40).
3
_ Apply COMMON GREASE (Material No. 04-004) to the shaft of the
tie-rod end (44).
4
_ Put the tie-rod ends (42) and (44) together with the bushes
(41) in position.
5
_ Make sure that the tie-rod ends are correctly installed in the
spring (43).
(l) Apply COMMON GREASE (Material No. 04-004) to the bushes (69) and
(70).
(m) Put the bushes (69) and (70), together with the spring-rod
assembly (63), in position on the bracket (75) as recorded in the
removal procedure.
(n) Install the bolt (68), the washers (67) and (66), and the
(o) Install the new cotter pin (64).

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(p) Apply COMMON GREASE (Material No. 04-004) to the bushes (61) and
(62).
(q) Put the bushes (61) and (62), together with the other end of the
spring-rod assembly (63), in position on the lever assembly as
(r) Install the bolt (51) and the washer (49) to hold the spring-rod
(4) Install the release-mechanism proximity-detector assemblies

(Ref. Fig. 405/TASK 25-62-43-991-004)
(a) Assemble the proximity-detector assemblies:
1
(22).
2
3
4
5
position.
6
_ Put the bush (21) in position and install the washers (23) and
the nut (24).
7
8
(32).
(b) Apply SEALANTS (Material No. 09-019) to the mating surfaces of

the proximity-detector assemblies (20).

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the bolts (35).
(d) Put the proximity-detector assemblies (20) in position on the

frame structure, and install the bolts (35), the washers (34) and
the nuts (33).
(e) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the pins (38).
(f) Put the pins (38) in position in the frame structure and install
the nuts (37).
(5) Adjust the over-center spring-rod assembly

(Ref. Fig. 409A/TASK 25-62-43-991-008-A)
at POINT A.
53.0 +0.5 -0.5 mm (2.0866 +0.0196 -0.0196 in.).
(Ref. TASK 20-11-11-911-001).
(h) Make sure that the rubber bellows of the over-center spring rod
is in its correct position after you have done the adjustment.
(6) Install the rigid control-cables:
(Ref. Fig. 404A/TASK 25-62-43-991-003-A)
(a) Apply COMMON GREASE (Material No. 04-004) on the clevis-pin (4).

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(b) Put the rigid control-cables (1) together with the spacers (2)
and (3), as recorded in the removal procedure, in position and
(6).
(Ref. Fig. 409A/TASK 25-62-43-991-008-A)
the sleeve adjust-nuts (6) of the rigid control-cables (5).
(b) Loosen the lock-nuts (4) of the rigid control-cables (5).
(c) Turn the sleeve adjust-nuts (6) and adjust the distance between
the latch lever and the lever bracket at POINT A to between 0.5
+0.1 -0.1 mm (0.0196 +0.0039 -0.0039 in.).
____
and the lip of the latch lever with a feeler gage.
(d) Loosen the sleeve adjust nuts (6) FIVE FULL TURNS.
(e) Tighten the lock-nuts (4) of the rigid control-cables (5).
(f) Safety the lock-nuts (4) and the sleeve adjust-nuts (6) with
(8) Adjust the distance between the double lever and the latch lever:
(Ref. Fig. 409A/TASK 25-62-43-991-008-A)
the tie-rod (8).
at POINT D (see DETAIL C)

B.

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at POINT B to 0.3 +0.1 -0.1 mm (0.0118 +0.0039 -0.0039 in.).
NOTE : Measure the distance, between the double lever and the
____

____
(Ref. TASK 20-11-11-911-001).
(9) Adjust the clearence between the release levers and the release pins
of the emergency-exit hatches:
(Ref. Fig. 409A/TASK 25-62-43-991-008-A)
(a) Adjust the release lever of the AFT emergency-exit hatch:
1
_ Put the AFT emergency-exit hatch in the installed position
(Ref. TASK 52-21-11-400-001).
2
_ Cut, remove and discard the lock-wire from the lock-nut (10)
of the setscrew (9).
3
_ Loosen the lock-nut (10) of the setscrew (9).
4
5
6
_ Move the emergency-exit hatch until you can measure the
distance between the release lever (14) and the release pin
(16).
7
_ Turn the setscrew (9) and adjust the distance between the
release lever (14) and the release pin (16) to 1.0 +0.5 -0.5
mm (0.0393 +0.0196 -0.0196 in.).

____

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8
_ Tighten the lock-nut (10) of the setscrew (9).
9
_ Safety the lock-nut (10) with MISCELLANEOUS (Material No. 19-
010) (Ref. TASK 20-11-11-911-001).
10
__ Remove the AFT emergency-exit hatch.
(b) Adjust the release lever of the FWD emergency-exit hatch:
1
_ Put the FWD emergency-exit hatch in the installed position
(Ref. TASK 52-21-11-400-001).
2
_ If necessary loosen the bolt (19).
3
4
5
_ Move the emergency hatch until you can measure the distance
between the release lever (17) and the release pin (21).
6
_ Move the lever (20) to adjust the distance between the lever
(17) and the release pin (21) with a feeler gage
to 1.0 +0.5 -0.5 mm (0.0393 +0.0196 -0.0196 in.).
7
_ Tighten the bolt (19).
8
_ Safety the bolts (18) and (19) with MISCELLANEOUS (Material
No. 19-010) (Ref. TASK 20-11-11-911-001).
9
_ Remove the FWD emergency-exit hatch.
(Ref. Fig. 404A/TASK 25-62-43-991-003-A)
(7).

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(Ref. Fig. 409A/TASK 25-62-43-991-008-A)
the sleeve adjust-nuts (12) of the flexible control-cable (13).
(0.4527 +0.0669 -0.0669 in.).

____
control-cable (13) (see DETAIL K) with a slide gage.

control-cable (13):
1
_ Pull the end of the flexible control-assembly (13) three
times.
2
3
(0.4527 +0.0669 -0.0669 in.), do the steps (c) thru (e) again.
(Ref. Fig. 409A/TASK 25-62-43-991-008-A)

(Ref. TASK 52-21-11-400-001).
the flexible control assembly (see DETAIL L):
1
tool.

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2
3
4
control-assembly.
hatch is in the ARMED position (see DETAIL D).
____
control-assembly.
1
(Ref. TASK 52-21-11-400-001).
2
3
4
5
(h) again

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No. 19-010) (Ref. TASK 20-11-11-911-001).
1
collets.
2
3
R **ON A/C 901-999,
Subtask 25-62-43-420-054-B
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

_______
MATERIAL/S.
(Ref. Fig. 404B/TASK 25-62-43-991-003-B, 405A/TASK 25-62-43-991-004-A,

406B/TASK 25-62-43-991-005-B, 407A/TASK 25-62-43-991-006-A, 408A/TASK 25-
62-43-991-007-A, 409B/TASK 25-62-43-991-008-B)

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Adjustments

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Adjustments

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Adjustments

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Adjustments

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(Ref. Fig. 408A/TASK 25-62-43-991-007-A)
____
easier.
1
(135).
2
3
4
5
spring (140).
6
7
8

_______
EQUIPMENT.
a
b
(77.43 and 92.83 lbf.in).
c

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____
d
e
(142).

____
f
9
of the camshaft (135) and on the splines in the middle of the
shaft (130).
10
F.
11
12

____
1
2
3
4

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5
of the bolts (116) and (123), and on the thread of the
stop-screw (115).
6
structure.
7
8
structure.
9
(117).
10
11
a
b

____
escape-slide release-mechanism.
c
d

____
e
12
a
b

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c

____
d
e
(Ref. Fig. 407A/TASK 25-62-43-991-006-A)
1
2
(101).
3
(100).
4
5
6
7
8
(100) and (101).
9
a
b
0.9 mm (0.0354 in.).

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c
1
(91).
2
and (90).
3
4
5
6
a
b
0.9 mm (0.0354 in.).
c
d
necessary.
7
(86).
8
_ TORQUE the castellated nut (86) to between 0.30 and 0.35 m.daN
(26.54 and 30.97 lbf.in) and install the new cotter pin (85).

the bolts (80).


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(Ref. Fig. 406B/TASK 25-62-43-991-005-B)
bracket (75).

(73), and the nuts (72) and (74).
(60).
removal procedure.
(56).
(53).
(k) Assemble the over-center spring-rod assembly (63)

1
_ Apply COMMON GREASE (Material No. 04-004) to the spring (43)
and on the inside surface of the bellows (40).
2
_ Put the spring (43) in position in the bellows (40).
3
_ Apply COMMON GREASE (Material No. 04-004) to the shaft of the
tie-rod end (44).

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4
_ Put the tie-rod ends (42) and (44) together with the bushes
(41) in position.
5
_ Make sure that the tie-rod ends are correctly installed in the
spring (43).
(l) Apply COMMON GREASE (Material No. 04-004) to the bushes (69) and
(70).
(m) Put the bushes (69) and (70), together with the spring-rod
assembly (63), in position on the bracket (75) as recorded in the
removal procedure.
(n) Install the bolt (68), the washers (67) and (66), and the
(o) Install the new cotter pin (64).
(p) Apply COMMON GREASE (Material No. 04-004) to the bushes (61) and
(62).
(q) Put the bushes (61) and (62), together with the other end of the
spring-rod assembly (63), in position on the lever assembly as
(r) Install the bolt (51) and the washer (49) to hold the spring-rod
in position.
(4) Install the release-mechanism proximity-detector assembly

(referred to as the proximity-detector assembly):
(Ref. Fig. 405A/TASK 25-62-43-991-004-A)
(a) Assemble the proximity-detector assembly:
1
(22).
2
3

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4
5
position.
6
_ Put the bush (21) in position and install the washer (23) and
the nut (24).
7
8
(32).
(b) Apply SEALANTS (Material No. 09-019) to the mating surface of the
proximity-detector assembly (20).

the bolts (35).
(d) Put the proximity-detector assembly (20) in position on the frame

structure, and install the bolts (35), the washers (34) and the
nuts (33).
(e) Apply SPECIAL MATERIALS (Material No. 05-002) on the thread of

the pin (38).
(f) Put the pin (38) in position in the frame structure and install
the nut (37).
(5) Adjust the over-center spring-rod assembly

(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
at POINT A.

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53.0 +0.5 -0.5 mm (2.0866 +0.0196 -0.0196 in.).
(Ref. TASK 20-11-11-911-001).
(h) Make sure that the rubber bellows of the spring-rod assembly is
in its correct position after you have done the adjustment.
(6) Install the rigid control-cable:
(Ref. Fig. 404B/TASK 25-62-43-991-003-B)
(b) Put the rigid control-cable (1) together with the spacers (2) and
(3), as recorded in the removal procedure, in position and
(c) Put the washer (5) in position and install the new Cotter pin
(6).
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
the sleeve adjust-nuts (6) of the rigid control-cable (5).
(b) Loosen the lock-nuts (4) of the rigid control-cable (5).
(c) Turn the sleeve adjust-nut (6) and adjust the distance between
the latch lever and the lever bracket at POINT A to 0.5 +0.1 -
0.1 mm (0.0196 +0.0039 -0.0039 in.).
____
and the lip of the latch lever with a feeler gage.
(d) Loosen the sleeve adjust nut (6) FIVE FULL TURNS.
(e) Tighten the lock-nuts (4) of the rigid control-cable (5).

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(8) Adjust the clearence between the double lever and the latch lever:
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
the tie-rod (8).
at POINT D (see DETAIL C).

B.
at POINT B to 0.3 +0.1 -0.1 mm (0.0118 +0.0039 -0.0039 in.).
NOTE : Measure the distance between the double lever and the
____

____
(Ref. TASK 20-11-11-911-001).
(9) Adjust the release lever (16):
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
(a) If necessary loosen the bolt (18).
(b) Move the lever (19) to adjust the distance between POINT X and
POINT Y on the release lever (16) to 73.0 +0.5 -0.5 mm (2.8740
+0.0196 -0.0196 in.).
NOTE : Measure the distance with a slide gage.

____
(c) Tighten the bolt (18).

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(d) Safety the bolts (17) and (18) with MISCELLANEOUS (Material No.
19-010) (Ref. TASK 20-11-11-911-001).
(10) Adjust the clearence between the release lever and the release pin of
the emergency hatch:
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
(a) Put the emergency-exit hatch in the installed position

(Ref. TASK 52-21-11-400-001).
(b) Cut, remove and discard the lock-wire from the lock-nut (10) of
the setscrew (9).
(c) Loosen the lock-nut (10) of the setscrew (9).
(d) Make sure that the release pin (20) of the emergency hatch is in
the ARMED Position (see DETAIL F).
(e) Make sure that the double lever touches the setscrew (9) at POINT
C (see DETAIL A).
(f) Move the emergency hatch until you can measure the distance
between the release lever (14) and the release pin (20) (see
DETAIL G).
(g) Turn the setscrew (9) and adjust the distance between the release
lever (14) and the release pin (20) to 1.0 +0.5 -0.5 mm (0.0393
+0.0196 -0.0196 in.).

____
(h) Tighten the lock-nut (10) of the setscrew (9).
(i) Safety the lock-nut (10) with MISCELLANEOUS (Material No. 19-010)
(Ref. TASK 20-11-11-911-001).
(j) Remove the emergency-exit hatch.
(Ref. Fig. 404B/TASK 25-62-43-991-003-B)
(a) Apply COMMON GREASE (Material No. 04-004) on the clevis-pin (9).

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(7).
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)
the sleeve adjust-nuts (12) of the flexible control-cable (13).
(0.4527 +0.0669 -0.0669 in.).

____
control-cable (13) (see DETAIL J) with a slide gage.

control-cable (13):
1
_ Pull the end of the flexible control-cable (13) three times.
2
3
(0.4527 +0.0669 -0.0669 in.), do the steps (c) and (d) again.
(Ref. Fig. 409B/TASK 25-62-43-991-008-B)

(Ref. TASK 52-21-11-400-001).
the flexible control assembly (see DETAIL K):
1
tool.

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2
3
4
control-assembly.
hatch is in the ARMED position (see DETAIL G).
____
control-assembly.
1
(Ref. TASK 52-21-11-400-001).
2
3
4
5
(h) again

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No. 19-010) (Ref. TASK 20-11-11-911-001).
1
collets.
2
3
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-43-420-055
C. Connection of the Release Cable-Assembly

(Ref. Fig. 403/TASK 25-62-43-991-009)
(1) Remove the protective plug:
_______
(a) Remove the protective plug (6) from the knurled sleeve-nut (5) to
get access to the two collets (7).
(b) Remove and keep the two collets (7).
(c) Make sure that you do not push the end of the wire into the
release cable-assembly (2).
(d) Put the protective plug (6) back in the pocket (3).
(2) Carefully engage the end of the release cable-assembly (2) into the
related slot of the flexible control-assembly (1).
(3) Put the two collets (7) in their position, on the connection of the
release cable-assembly (2) and the flexible control-assembly (1).
(4) Move the knurled sleeve-nut (5) up and install it to the flexible
control-assembly (1).

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(5) Safety the knurled sleeve-nut (5) with MISCELLANEOUS (Material No.
19-010) (Ref. TASK 20-11-11-911-001).
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-62-43-410-056
A. Close Access
(1) Install the proximity switches 5WN1 and 5WN2

(Ref. TASK 52-73-11-400-003).

(Ref. TASK 52-73-11-400-004).
(3) Do the special precautions after you have worked on the offwing
(4) Remove the warning notice from the AFT cargo-compartment door.
(5) Remove the access platform from the AFT cargo-compartment door.
(6) Close the AFT cargo-compartment door with the yellow electric pump
(Ref. TASK 52-30-00-860-002).
(7) Install the insulation blankets (Ref. TASK 25-80-00-400-001).
(8) Install the access panels:

____
(a) Install the cove light panels 241DW (242DW), 241HW (242HW)
and 241MW (242MW) (Ref. TASK 25-23-48-400-001).
(b) Install the emergency-exit door-frame linings 241CW (242CW)

and 214LW (242LW) (Ref. TASK 25-23-47-400-002).

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R **ON A/C 901-999,
Subtask 25-62-43-410-056-A
A. Close Access

(Ref. TASK 52-73-11-400-004).
(2) Do the special precautions after you have worked on the offwing
(3) Remove the warning notice from the AFT cargo-compartment door.
(4) Remove the access platform from the AFT cargo-compartment door.
(5) Close the AFT cargo-compartment door with the yellow electric pump
(Ref. TASK 52-30-00-860-002).
(7) Install the access panels:

____
(a) Install the cove light panels 241MW (242MW)

(Ref. TASK 25-23-48-400-001).
(b) Install the emergency-exit door-frame linings 241FW (242FW)

(Ref. TASK 25-23-47-400-002).
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-62-43-862-050

(Ref. TASK 24-42-00-862-001).

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_________________________________________________________
SLIDE - ESCAPE, FWD AND AFT (7500MM,7501MM,7502MM,7503MM)
____________________
REMOVAL/INSTALLATION
R **ON A/C 101-199, 901-999,
TASK 25-62-44-000-002
Removal of the Escape-Slide Pack-Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
52-10-00-860-001 Special Precautions before Work on the Passenger/Crew
Door
25-62-44-991-021-A Fig. 401
3. __________
Job Set-up
Subtask 25-62-44-860-054

(Ref. Fig. 401/TASK 25-62-44-991-021-A)

(Ref. TASK 24-42-00-861-001).

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Escape-Slide Pack-Assembly

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the EMER EXIT LT switch (1) is set to the OFF position.
(3) Make sure that the passenger/crew door (referred to as door) is

safetied:
WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT
_______
THE DOOR IS SAFETIED.
THIS PREVENTS SUDDEN MOVEMENT OF THE DOOR AND ACCIDENTAL
DEPLOYMENT OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR.
SUDDEN MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT CAN
CAUSE INJURY AND/OR DAMAGE.
(a) Make sure that the door-damper and emergency-operation cylinder

is DISARMED (Ref. TASK 52-10-00-860-001).
(b) Make sure that the emergency control-handle (3) is set to the
DISARMED/MANUAL position, with the SAFETY PIN - SLIDE ARMING
(98D52103500000) (4) installed.
(4) Make sure that the applicable door is closed (Ref. TASK 52-10-00-410-
001).
4. Procedure
_________
Subtask 25-62-44-020-075-A
A. Removal of the Escape-Slide Pack-Assembly

(Ref. Fig. 401/TASK 25-62-44-991-021-A)
(1) Remove the decorative-cover (20) from the pack-assembly (9):
NOTE : There are three different types of decorative-cover (20)

____
attachment:
- Type 1, burr-strip (Velcro).
- Type 2, dual-lock re-closable fastener-strip.
- Type 3, spring loaded latches.
The three different types are not interchangeable.
It is necessary to use more force, to pull apart dual-lock
re-closable fastener-strip, than for burr-strip. You hear a
continual click sound as the two halves are pulled apart.
(a) Types 1 and 2:
1
_ Pull the lower edge of the decorative-cover (20) away from the
pack-assembly (9), to disengage the spring clips.

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2
_ Carefully pull the top edge of the decorative-cover (20), from
the attach-strips (16), and remove it.
(b) Type 3:
1
2
_ Disengage the spring loaded bolts (73) and remove the
decorative-cover (20).
(c) Keep the decorative-cover (20) with the aircraft.
(2) Safety the inflation reservoir of the escape-slide:

_______
(a) Install the lock pin (18) in the regulator valve assembly (19).
NOTE : The lock pin (18) is kept in a pocket (75) on the

____
soft-cover (12) of the pack-assembly (9).
(3) Get access to the girt bar (10) and the floor fittings (26):
CAUTION : DO NOT OPEN THE PASSENGER/CREW DOOR. IF YOU DO, YOU WILL
_______
START THE SEQUENCE OF STEPS THAT PULLS THE INFLATABLE
ASSEMBLY OUT OF THE PACK-ASSEMBLY.
(a) Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) and set
the emergency control-handle (3) to the ARMED/AUTOMATIC position.
(b) Carefully lift the door with the door control-handle (2).
(c) Hold the door in this position, to prevent it to open fully.
(d) Remove the girt bar (10):
CAUTION : DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN
_______
THE PACK ASSEMBLY.
1
_ Push the spring pawls (29), to release the girt bar (10).

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2
_ Pull the girt bar (10) inboard, from the floor fittings (26).
3
_ Put the girt bar (10) on the cabin floor, inboard of the floor
fittings (26).
(e) Carefully lower, and lock the door with the door control-handle
(2).
(f) Set the emergency control-handle (3) to the DISARMED/MANUAL

position, and install the SAFETY PIN - SLIDE ARMING
(98D52103500000) (4).
(4) Remove the pack-assembly (9) from the door:
(a) Hold the pack-assembly (9).
(b) Remove the bolts (24) and the washers (25), and keep them with
the aircraft.
(c) Let the pack-assembly (9) fall inboard on the supports (14), and
continue to hold it.
(d) Disconnect the electrical connector (15):

- FOR 7500MM
2871VC-A.
- FOR 7501MM
2870VC-A.
- FOR 7502MM
2873VC-A.
- FOR 7503MM
2872VC-A.
(e) Put blanking caps on the disconnected electrical connectors.
(f) Lift the pack-assembly (9) from the supports (14), and put it
down carefully on the cabin floor.
NOTE : The pack-assembly (9) weighs approximately 25.0 kg (55.12

____
lb).
(5) Remove the girt bar (10) from the girt assembly (11):
CAUTION : DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE
_______
PACK ASSEMBLY.
(a) Remove the mooring line (32) from the girt bar (10).

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(b) Carefully pull the girt bar (10) out of the girt assembly (11).
(c) If you cannot pull the girt bar (10) out of the girt assembly
(11), do these steps:
1
_ Pull open the burr-strips of the girt assembly (11).
2
_ Pull the HANDLE (31), and open the lace-up joint (34).
3
_ Remove the girt bar (10) from the opened girt assembly (11).
4
_ Keep the girt bar (10) with the door.
(6) Remove the pack-assembly (9) from the aircraft.

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**ON A/C 001-012, 014-099,
TASK 25-62-44-000-012
Removal of the Escape-Slide Raft Pack-Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific allen key 0.156 in. (3.9623 mm)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
Door
R 25-62-44-991-030 Fig. 402
3. __________
Job Set-up
Subtask 25-62-44-860-066

R (Ref. Fig. 402/TASK 25-62-44-991-030)

(Ref. TASK 24-42-00-861-001).

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R Escape-Slide Raft Pack-Assembly

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the EMER EXIT LT switch (1) is set to the OFF position.
(3) Make sure that the passenger/crew door (referred to as door) is

safetied:
_______

DISARMED/MANUAL position, with the SAFETY PIN - SLIDE ARMING
(98D52103500000) (4) installed.
(4) Make sure that the applicable door is closed (Ref. TASK 52-10-00-410-
001).
4. Procedure
_________
Subtask 25-62-44-020-083
A. Removal of the Escape-Slide Raft Pack-Assembly

R (Ref. Fig. 402/TASK 25-62-44-991-030)
(1) Remove the decorative-cover (20) from the pack-assembly (9):
NOTE : There are three different types of decorative-cover (20)

____
attachment:
- Type 1, burr-strip (Velcro)
- Type 2, dual-lock re-closable fastener-strip
- Type 3, spring loaded latches.
It is necessary to use more force, to pull apart dual-lock
re-closable fastener-strips, than for burr-strips. You hear a
continuous click sound as the two halves are pulled apart.
(a) Carefully lift the door with the door control-handle (2).
(b) Hold the door in this position and do not let the door open
fully.

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(c) Under the pack-assembly (9) disengage the straps (21), between
the decorative-cover (20) and the girt assembly (11).
(d) Carefully lower and lock the door with the door control-handle
(2).
(e) Types 1 and 2:
1
2
_ Carefully pull the top edge of the decorative-cover (20) from
the attach-strips (16) and remove it.
(f) Type 3:
1
2
decorative-cover (20).
(g) Keep the decorative-cover (20) with the aircraft.
(2) Safety the inflation reservoir of the escape-slide raft:

_______
(a) Install the lock pin (18) in the regulator valve assembly (19).
NOTE : The lock pin (18) is kept in a pocket (75) on the

____
soft-cover (12) of the pack-assembly (9).
(3) Get access to the girt bar (10) and the floor fittings (26):
_______
the emergency control-handle (3) to the ARMED/AUTOMATIC position.

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INTENTIONALLY BLANK

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INTENTIONALLY BLANK

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R (b) Carefully lift the door with the door control-handle (2).
R (c) Hold the door in this position, to prevent it to open fully.
R (d) Remove the girt bar (10):
R CAUTION : DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN
_______
R THE PACK ASSEMBLY.
R 1
_ Push the spring pawls (29), to release the girt bar (10).
R 2
_ Pull the girt bar (10) inboard from the floor fittings (26).
R 3
_ Put the girt bar (10) on the cabin floor, inboard of the floor
R fittings (26).
R (e) Carefully lower, and lock the door with the door control-handle
R (2).
R (f) Set the emergency control-handle (3) to the DISARMED/MANUAL

R position, and install the SAFETY PIN - SLIDE ARMING
R (98D52103500000) (4).
R (4) Remove the pack-assembly (9) from the door:
R (a) Remove the upper attachments of the pack-assembly (9) with one of
R the two procedures:
R (b) Procedure 1:
R 1
_ Hold the pack-assembly (9).
R 2
_ Pull the PULL handles (44), to disengage the quick-release
R latches (43) from the mounting pins (42).
R (c) Or.
R (d) Procedure 2:
R 1
_ Loosen the link nut (46).
R 2
_ Remove the attach-link (48) and PULL handle (47), from the
R stud assembly (45).
R 3
_ Keep the attach-link (48) and PULL handle (47), with the
R pack-assembly (9).

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R 4
R 5
_ Remove the stud assemblies (45) with the allen key (49) from
R the door.
R NOTE : Make sure the allen key (49) goes through the wire loop
____
R (50).
R 6
_ Keep the stud assemblies (45) with the pack-assembly (9).
R (e) Let the pack-assembly (9) fall inboard on the supports (14), and
R continue to hold it.
R (f) Disconnect the electrical connector (15):

R - FOR 7500MM
R 2871VC-A.
R - FOR 7501MM
R 2870VC-A.
R - FOR 7502MM
R 2873VC-A.
R - FOR 7503MM
R 2872VC-A.
R (g) Put blanking caps on the disconnected electrical connectors.
R (h) Lift the pack-assembly (9) from the supports (14) and put it on
R the cabin floor.
R NOTE : The pack-assembly (9) weighs approximately 50.0 kg (110.23

____
R lb).
R (5) Remove the girt bar (10) from the girt assembly (11):
R CAUTION : DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE
_______
R PACK ASSEMBLY.
R (a) Pull open the burr-strips of the girt assembly (11).
R (b) Remove the loop (35) of the survival-kit lanyard (white) (36),
R from the trigger lever (37).
R (c) Pull open the blue (38) and the green (39) burr-strips.
R (d) Remove the release strap (yellow) (40) from the trigger lever
R (37).
R (e) Pull the HANDLE (31), and open the lace-up joint (34).

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R (f) Remove the mooring line (32) from the girt bar (10).
R (g) Remove the girt bar (10) from the open girt assembly (11).
R (h) Keep the girt bar (10) with the door.
R (6) Remove the pack-assembly (9) from the aircraft.
R (7) Make sure that these removed components are kept together with the
R pack-assembly (9):
R - Attach-link (46) and PULL handle (47)
R - Stud assemblies (45).

R

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R **ON A/C 101-199, 901-999,
TASK 25-62-44-000-010
Removal of the Inflated Escape-Slide
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
CMM 256056
25-62-44-991-020-A Fig. 403

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3. __________
Job Set-up
Subtask 25-62-44-860-060

(Ref. Fig. 403/TASK 25-62-44-991-020-A)
(1) Energize the ground service network (Ref. TASK 24-42-00-861-001).
(2) In the cockpit, on the overhead panel 25VU (SIGNS):

- Make sure that the EMER EXIT LT switch (1) is set to the OFF
position.
4. Procedure
_________
Subtask 25-62-44-020-081
A. Removal of the Inflated Escape-Slide

(Ref. Fig. 403/TASK 25-62-44-991-020-A)
WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT THE
_______
DOOR IS SAFETIED.
DEPLOYMENT OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR. SUDDEN
MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY
AND/OR DAMAGE.
(1) Safety the related open passenger/crew door with the safety barrier
strap (8).
(2) Remove the inflated escape-slide (7):
CAUTION : DO NOT LET THE INFLATED ESCAPE-SLIDE FALL TO THE GROUND. IF

_______
YOU DO, YOU CAN CAUSE DAMAGE:
- TO THE INFLATION RESERVOIR, WHICH IS KEPT BELOW THE
ESCAPE-SLIDE,
- OR TO THE SURFACE MATERIAL.
(a) Carefully pull the electrical harness (22) to disconnect the

NOTE : The quick-release connector (23) is held below the

____
burr-strip (velcro) on the pack-assembly soft-cover (12).

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Escape-Slide - Inflated

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(b) Release the inflated escape-slide (7) from the aircraft:
1
_ Make sure that the ground area where the escape-slide (7) is
lowered is clean and clear from sharp objects.
(c) Pull the mooring line (32) from the girt pocket (33).
(d) Hold the escape-slide (7) with the mooring line (32).
(e) Pull open the burr-strips of the girt-assembly (11).
(f) Pull the handle (31).
(g) Slowly release the mooring line (32):

- The girt lace-up joint (34) opens.
- The girt-assembly releases from the girt bar (10).
(h) Carefully lower the escape-slide (7) to the ground.
NOTE : Two persons are necessary to hold the escape-slide (7) and
____
lower it to the ground.
(3) Remove the girt-bar (10) from the floor fittings (26):
(a) Push the spring pawls (29) and pull the girt bar (10) inboard
from the floor fittings (26).
(b) Remove the mooring line (32) from the girt bar (10).
(c) Keep the girt bar (10) with the door.
(4) Set the emergency control-handle (3) to the DISARMED/MANUAL position.
(5) Release the safety barrier strap (8).
(6) Lift the empty pack-assembly soft-cover (12) and close the door with
the door control-handle (2) (Ref. TASK 52-10-00-410-001).
(7) Remove the decorative cover (20) from the pack-assembly (9):
NOTE : There are three different types of decorative cover (20)

____
attachment:
R - Type 1: burr strip
R - Type 2: dual-lock reclosable fastener-strip
R - Type 3: spring loaded latches.
R The three different types are not interchangeable.

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More force is necessary to pull apart dual-lock reclosable
fastener-strips than for burr-strips. You hear a continual
click sound as the two halves are pulled apart.
(a) Types 1 and 2:
1
_ Pull the lower edge of the decorative cover (20) away from the
pack-assembly (9) to disengage the spring clips.
2
_ Carefully pull the top edge of the decorative cover (20) from
(b) Type 3:
1
2
decorative cover (20).
(c) Keep the decorative cover (20) with the aircraft.
(a) Hold the pack-assembly (9).
(b) Remove the bolts (24) and the washers (25) and keep them with the
aircraft.
(c) Let the pack-assembly (9) fall inboard on the supports (14) and
hold it.
(d) Disconnect the electrical connectors (15):

- For 7500MM disconnect 2871VC-A
(e) Put blanking caps on the disconnected electrical connectors.
(f) Lift the pack-assembly (9) from the supports (14), and remove it
from the aircraft.
(9) Procedure out of the aircraft:
CAUTION : KEEP OFF THE INFLATED ESCAPE-SLIDE. IF YOU GO ON IT, YOU

_______
CAN CAUSE DAMAGE TO THE SURFACE MATERIAL.

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(a) Push in the flapper valves (5) of the aspirator (6) to release
the pressure from the escape slide (7).
R (b) Remove the broken frangible links.
R NOTE : The exposed wire of the broken frangible link can cause
____
R damage to the slide inflatable material when the slide is
R packed.
R (c) Roll up the deflated escape-slide (7).

- Start from the bottom end of the deflated escape-slide (7).
R (d) Carefully put the escape-slide (7) and the pack-assembly (9) in a
clean box without sharp objects.
R (e) Return them to one of the two locations for servicing:

- The workshop (Ref. CMM 256056).
- The manufacturer.
5. Close-up
________
Subtask 25-62-44-860-061

and emergency-cylinder (Ref. TASK 52-10-00-610-001).
(2) Install a serviceable escape-slide on the door.

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TASK 25-62-44-400-006
Installation of the Escape-Slide Pack-Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(CIDS)
Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Door
Door
AMM 11-32-52 P.Block 001
25-62-44-991-021-A Fig. 401
25-62-44-991-003-B Fig. 404
25-62-44-991-019-A Fig. 405
25-62-44-991-017 Fig. 406
25-62-44-991-026-A Fig. 407A
3. __________
Job Set-up
Subtask 25-62-44-860-062
42-00-861-001).
(2) In the cockpit on the overhead panel 25VU (SIGNS):

- Make sure that the EMER EXIT LT switch (1) is in the OFF position.
(3) If you install the pack-assembly (9) at a passenger/crew door where

the escape-slide has fired during:
- An accident
- An operational test.
(a) Make sure that the diaphragm is replaced in the percussion

mechanism of the door damper and emergency-operation cylinder
(Ref. TASK 52-10-00-610-001).
(4) Make sure that the door is safetied:
_______

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(a) Make sure that the door damper and emergency-operation cylinder
(b) Make sure that the emergency control-handle (3) is in the

DISARMED/MANUAL position with the SAFETY PIN - SLIDE ARMING
(98D52103500000) (4) installed.
410-001).
4. Procedure
_________
Subtask 25-62-44-560-051
A. Inspection and Preparation of components for installation

(Ref. Fig. 404/TASK 25-62-44-991-003-B)
(1) Examine the pack assembly (9):
(a) Do a check of the general condition of the slide pack-assembly.
(b) Make sure that the inflation reservoir is safetied:
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY

_______
INSTALLED IN THE REGULATOR VALVE ASSEMBLY OF THE
INFLATION RESERVOIR.
(c) Make sure that the locking assembly (18) is installed in the
regulator valve assembly (19).
NOTE : The lockpin assembly is kept in a stowage pocket on the

____
soft-cover of the pack-assembly.
(d) Make sure that the parts retained from the removed component are
(e) Clean the component interface and/or the adjacent area.
(f) Do an inspection of the component interface and/or the adjacent

area.
R (g) Make sure that the connector (61) between the pull-handle cable
R (62) and the inflation cable is connected.

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Pack-Assembly - Preparation for Installation
R Figure 404/TASK 25-62-44-991-003-B13 (SHEET 1)

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(h) Make sure that the connector (58) between the cable and loop
assembly (57) and the cover release-cable (59) is disconnected.
When you must disconnect the connector (58):
1
_ Carefully loosen the sleeve nut until you can remove the
ball-end of the cable and loop assembly from the body.
(i) Make sure that the related pressure gage (53) shows the correct
pressure.
NOTE : The gage is temperature sensitive. Temperature changes

____
(from cool storage into a warm cabin) can temporarily
effect gage indication. The cursor is temperature
compensated and moves independently of the gage needle. It
reacts to temperature changes faster than the gas
expansionin the inflation reservoir.
1
_ A correct indication is shown when:
2
_ An incorrect indication is shown when:
(j) If the gage (53) shows an incorrect indication:

- Let temperature conditions become stable, then examine the gage
(53) again.
- If the gage needle continues to show an incorrect indication,
replace the pack-assembly (9).
(2) Install the electrical harness (22) on the correct side of the
pack-assembly (9):
WARNING : MAKE SURE THAT THE ELECTRIC HARNESS IS CORRECTLY INSTALLED

_______
ON THE PACK-ASSEMBLY. IF THE ELECTRICAL HARNESS IS NOT
CORRECTLY INSTALLED, IT CAN PREVENT THE CORRECT INFLATION
AND/OR DEPLOYMENT OF THE ESCAPE-SLIDE/SLIDE RAFT.
NOTE : The pack-assembly can be installed on a left or a right door.

____
R The electrical harness must come out of the side of the girt
R assembly in flight direction.
(a) Put the pack-assembly (9) in front of the related door.
NOTE : The pack assembly weighs approximately 25.0 kg (55.12 lb).

____

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(b) Pull the electrical harness (22) out from between the
girt-assembly halves in the direction of the door support-arm.
NOTE : The electrical harness must come out of the side of the
____
girt assembly in flight direction.
(c) Discard the rubber band.
(d) Pull open the burr-strips (Velcro) (54), (55) and (56).
(e) Connect the quick-release connector (23).
(f) Install the electrical harness (22) as shown:

- See DETAIL C for the right door.
- See DETAIL E for the left door.
1
_ Refer to the instructions on the soft-cover of the
pack-assembly (9).
Make sure that the quick-release connector (22) is installed
next to the STOW PLUG HERE mark/placard.
(g) Close the burr-strips (54), (55) and (56).
(3) Make sure that the two connectors (58) and (61) are connected:
- Between the cable and loop-assembly (57) and the cover
release-cable (59).
- Between the pull-handle cable (62) and the inflation cable (60).
Subtask 25-62-44-420-064
B. Installation of the Escape-Slide Pack-Assembly

(Ref. Fig. 401/TASK 25-62-44-991-021-A)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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(1) Install the girt bar (10) in the girt assembly (11):
_______
PACK ASSEMBLY.
(a) Carefully push the girt bar (10) through the girt assembly (11).
(b) Make sure that the visual indicator (30) points inboard and is on
the side of the girt assembly (11) in flight direction.
(c) Put the loop of the mooring line (32) on the end of the girt bar
(10).
(d) Make sure that the loop is on the left side of the girt bar (10)
when you look outboard.
(e) If you cannot push the girt bar (10) through the girt assembly
(11), do these steps:
1
_ Pull open the burr-strips of the girt assembly (11).
2
_ Pull the handle (31) and open the lace-up joint (34).
3
_ Install the girt bar (10).
(Ref. Fig. 405/TASK 25-62-44-991-019-A)
4
_ Safety the parachute pin with nylon cord.
NOTE : The nylon cord must have a minimum breaking strain of

____
R 9.0 lb (4.0823 kg). It has to agree with specification
R V-T-295, type II, class A, size E (p/n M11944-4 Vendor
R Air Cruisers/Aerazur).
(2) Connect the connector (58) between the cable and loop assembly (57)
and the cover release-cable (59):
(Ref. Fig. 404/TASK 25-62-44-991-003-B)
(a) Put the ball-end of the cable and loop-assembly (57) into the
body.
(b) Tighten the sleeve nut (58).

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Installation Procedure of the Girt Bar

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(3) Install the pack-assembly (9) on the door:
correct condition.
(c) Apply materials:

_______
MASK.
1
of the bolts (24).
(d) Lift the pack-assembly (9) on the supports (14).
NOTE : The pack-assembly weighs approximately 25.0 kg (55.12 lb).

____
(e) Hold the pack-assembly (9) at an angle inboard on the supports

(14).

- For 7500MM connect 2871VC-A
R - For 7503MM connect 2872VC-A.
(g) Install the bolts (24) and the washers (25) and torque the bolts
(24) to between 1.6 and 1.8 m.daN (11.79 and 13.27 lbf.ft).
(h) Make sure that there is no play between the packboard (13) and
the door.
(4) Install the girt bar (10) in the floor fittings (26):
_______
the emergency control-handle (3) to the ARMED position.

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(c) Hold the door to prevent it to open fully.
(d) Install the girt bar (10):
_______
THE PACK ASSEMBLY.
1
_ Push the girt bar (10) into the floor fittings (26) until the
spring pawls (29) click into position.
2
_ Make sure that the girt assembly (11) is folded outboard,
R immediately over the girt bar (10). See Detail Section K-K.
(e) Carefully lower and lock the door with the door control-handle
(2).
R (f) Make sure that the control-shaft levers (28) engage correctly in
R the holes of the girt bar (10).
(g) Set the emergency control-handle (3) to the DISARMED position.
(h) Carefully lift the door with the door control-handle (2).
(i) Hold the door to prevent it to open fully.
(j) Make sure that the girt bar (10) has engaged correctly with the
telescopic forks (27) of the door structure.
(k) Carefully lower and lock the door with the door control-handle
(2).
(l) Set the emergency control-handle (3) to the ARMED position.
(m) Carefully lift the door with the door control-handle (2).
(n) Hold the door to prevent it to open fully.
(o) Make sure that the girt bar (10) has engaged correctly in the
floor fittings (26).
(p) Carefully lower and lock the door with the door control-handle
(2).
(q) Make sure that the girt (10) can move freely:
1
_ Move the emergency control-handle (3) from the ARMED to the
DISARMED position four times.

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(r) Set the emergency control-handle (3) to the DISARMED position and
install the SAFETY PIN - SLIDE ARMING (98D52103500000) (4).
(19).
(6) Put the lockpin assembly (18) in the stowage pocket on the soft-cover
(12) of the pack-assembly (9).
(7) Install the decorative cover (20) on the pack-assembly (9):
R NOTE : There are three different types of decorative cover

____
R attachments:
R - Type 1: burr-strips
R - Type 2: dual-lock recloseable fastener-strips
More force is necessary to attach the dual-lock recloseable
fastener-strips than for the burr-strips. You hear a
continual click sound as the two halves are pushed together.
(a) Types 1 and 2:
1
_ Align the tongues on the bottom side of the top edge of the
decorative cover (20) with the slots (17) on the packboard
(13).
2
_ Press the top edge of the decorative cover (20) on to the
attach-strips (16).
3
_ Push the lower edge of the decorative cover (20) against the
pack-assembly (9) until the spring clips engage.
(b) Type 3:
1
_ Engage the spring loaded bolts (73).
2
(c) Make sure that you can see the gage through the hole in the

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(8) Do a visual inspection of the visual indicator (30) and its related
ARMED indication:
(Ref. Fig. 406/TASK 25-62-44-991-017)
(b) Make sure that the self-adhesive placards are in a good

condition, if installed.
1
_ If necessary, install new self-adhesive placards (Ref. TASK
11-00-00-400-007) and (Ref. AMM 11-32-52 P.Block 001).
2
_ Make sure that the point of the self-adhesive arrow (67)
aligns with the RED mark.
3
_ If not, re-position the self-adhesive arrow (67).
(c) It is not necessary to make adjustments on aircraft where an

ARMED placard (68) is installed on the cabin floor.
R (d) Make sure that you can see the RED mark through the hole in the
R bracket (80), if installed.
R (e) Set the emergency control-handle (3) to the DISARMED position and
Subtask 25-62-44-710-059
C. Operational Test of the Escape-Facilities

(Ref. Fig. 401/TASK 25-62-44-991-021-A, 407A/TASK 25-62-44-991-026-A)
(1) Energize the Cabin Intercommunication Data-System (CIDS) (Ref. TASK

23-73-00-861-001).
(2) Do the operational test of the emergency lights (Ref. TASK 33-51-00-
710-001) or (Ref. TASK 33-51-00-710-010).
(3) Put a WARNING NOTICE on each door to tell persons not to open the
door during the CIDS test.
(4) Do the operational test of the inflation reservoir (slide-bottle)

monitoring through the CIDS.
NOTE : This test is applicable only if the Cabin Assignment Module

____
(CAM) is programmed to monitor the slide-bottles.

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R Visual Indicator - Adjustment

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R Visual Indicator - Adjustment

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Monitoring, through CIDS
Figure 407/TASK 25-62-44-991-026

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Monitoring, through CIDS
Figure 407A/TASK 25-62-44-991-026-A

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the PTP 110RH: At the PTP 110RH:
- Open the access door.
NOTE : It is not necessary to do

____
work on other maintenance
messages, if they are
shown.
- Push the DSPL ON pushbutton - The main menu page shows.

switch.
- Push the SYSTEM STATUS line - The SYSTEM STATUS page shows the
selection-key. message SLIDES PRESS OK.
NOTE : If the message SLIDES PRESS OK

____
does not show, it is necessary
to push the CONT line
selection-key until the message
shows.

switch.
NOTE : The screen sets to off
____
automatically after 10 minutes.
- Close the access door.
5. Close-up
________
Subtask 25-62-44-410-071
A. Close Access
items.
(2) Put the door back to a serviceable condition (Ref. TASK 52-10-00-860-
002).

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Subtask 25-62-44-862-052

(Ref. TASK 24-41-00-862-002).

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**ON A/C 001-012, 014-099,
TASK 25-62-44-000-011
Removal of the Inflated Escape-Slide Raft
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
CMM 256120
25-62-44-991-029 Fig. 408
3. __________
Job Set-up
Subtask 25-62-44-860-063

(Ref. Fig. 408/TASK 25-62-44-991-029)
(1) Energize the ground service network (Ref. TASK 24-42-00-861-001).
(2) In the cockpit, on the overhead panel 25VU (SIGNS):

- Make sure that the EMER EXIT LT switch (1) is set to the OFF
position.

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INTENTIONALLY BLANK

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Escape Slide Raft - Inflated

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4. Procedure
_________
Subtask 25-62-44-020-082
A. Removal of the Inflated Escape-Slide Raft

(Ref. Fig. 408/TASK 25-62-44-991-029)
WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT THE
_______
DOOR IS SAFETIED.
DEPLOYMENT OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR. SUDDEN
MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY
AND/OR DAMAGE.
(1) Safety the related open passenger/crew door with the safety-barrier
strap (8).
(2) Remove the inflated escape-slide raft (7):
CAUTION : DO NOT LET THE INFLATED ESCAPE-SLIDE FALL TO THE GROUND. IF

_______
YOU DO, YOU CAN CAUSE DAMAGE:
- TO THE INFLATION RESERVOIR, WHICH IS KEPT BELOW THE
ESCAPE-SLIDE,
- OR TO THE SURFACE MATERIAL.
(a) Carefully pull the electrical harness (22) to disconnect the

NOTE : The quick-release connector (23) is held below the

____
burr-strip (velcro) on the pack-assembly soft-cover (12).
(b) Release the inflated escape-slide raft (7) from the aircraft:
1
_ Make sure that the ground area, where the escape-slide raft
(7) is lowered, is clean and clear from sharp objects.
(c) Pull open the burr-strips of the girt assembly (11).
(d) Remove the loop (35) of the survival-kit lanyard (white) (36)
from the release trigger (37).
(e) Pull open the blue (38) and green (39) burr-strips.
(f) Remove the release strap (yellow) (40) from the release trigger
(37).
(g) Pull the mooring line (32) from the girt pocket (33).

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(h) Hold the escape slide raft (7) with the mooring line (32).
(i) Pull the handle (31).
(j) Slowly release the mooring line (32):

- The girt lace-up joint (34) opens.
- The girt assembly (11) releases from the girt bar (10).
(k) Carefully lower the escape-slide raft (7) to the ground.
NOTE : Two persons are necessary to hold the escape-slide raft

____
(7) and lower it to the ground.
(3) Remove the girt bar (10) from the floor fittings (26):
(a) Pull the release trigger (37) with your fingers.
(b) Hold the release trigger (37) and move the telescopic end-fitting
R (41) in the direction shown in Detail G.
(c) Remove the girt bar (10) from the floor fittings (26).
(d) Remove the mooring line (32) from the girt bar (10).
(e) Keep the girt bar (10) with the door.
(4) Release the safety-barrier strap (8).
(5) Lift the pack-assembly soft-cover (12).
(6) Remove the decorative cover (20) from the pack-assembly (9):
NOTE : There are three different types of decorative cover (20)

____
attachment:
R - Type 1: burr-strip (velcro)
R - Type 2: dual-lock recloseable fastener-strip
R The three different types are not interchangeable.
More force is necessayry to pull apart dual-lock recloseable
click sound as the two halves are pulled apart.
(a) Disengage the straps (21) from the straps on the lower inside
edge of the decorative cover (20).

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(b) Types 1 and 2:
1
2
_ Carefully pull the top edge of the decorative cover (20) from
(c) Type 3:
1
2
(d) Keep the straps (21) with the pack-assembly (9).
(e) Keep the decorative cover (20) with the aircraft.
(a) Remove the upper attachments of the pack-assembly (9) with one of
the two procedures:
1
_ Procedure 1:
a
b
_ Pull the PULL handles (44) to disengage the quick-release
latches (43) from the mounting pins (42).
2
_ Procedure 2:
a
_ Loosen the link nut (46).
b
_ Remove the attach-link (48) and PULL handle (47) from the
stud assembly (45).
c
_ Keep the attach-link (48) and PULL handle (47) with the
pack-assembly (9).
d
e
_ Remove the stud assemblies (45) with the allen key (49)
from the door.

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NOTE : The allen key (49) must go through the wire loop
____
(50).
f
_ Keep the stud assemblies (45) with the pack-assembly (9).
(b) Let the pack-assembly (9) fall inboard on the supports (14) and
hold it.
(c) Disconnect the electrical connectors (15):

R - For 7500MM disconnect 2871VC-A
(e) Remove the pack-assembly (9) from the aircraft.

____
lb).
NOTE : The removed components must be kept together with the

____
pack-assembly (9):
- Straps (21)
- Attach-link (48) and PULL handle (47)
- Stud assemblies (45)
(8) Procedure out of the aircraft:
CAUTION : KEEP OFF THE INFLATED ESCAPE-SLIDE. IF YOU GO ON IT, YOU

_______
CAN CAUSE DAMAGE TO THE SURFACE MATERIAL.
(a) Open the flapper valves (5) of the aspirator (6) to release the
pressure from the escape-slide raft (7).
R (b) Remove the broken frangible links.
R NOTE : The exposed wire of the broken frangible link can cause
____
R damage to the slide inflatable material when the slide is
R packed.
R (c) Roll up the deflated escape-slide raft (7).

Start from the bottom end of the deflated escape-slide raft (7).
R (d) Carefully put the escape-slide raft (7), the pack-assembly (9)
and related components in a clean box without sharp objects.

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R (e) Return them to one of the two locations for servicing:
- The workshop (Ref. CMM 256120)
- The manufacturer
Subtask 25-62-44-860-064

(2) Install a serviceable escape-slide raft on the door.

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TASK 25-62-44-400-007
Installation of the Escape-Slide Raft Pack-Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.40 to 2.60 m.daN)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(CIDS)
Power
25-62-44-991-003 Preparation of the Pack-Assembly
25-62-44-991-021 Escape-Slide Pack-Assembly
Door
Door
AMM 11-32-52 P. Block 001

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-44-991-030 Fig. 402

25-62-44-991-003-B Fig. 404
25-62-44-991-017 Fig. 406
25-62-44-991-026 Fig. 407
25-62-44-991-016 Fig. 409
25-62-44-991-031 Fig. 410
3. __________
Job Set-up
Subtask 25-62-44-860-065

(Ref. TASK 25-62-44-991-021)
42-00-861-001).
(2) In the cockpit on the overhead panel 25VU (SIGNS):

- Make sure that the EMER EXIT LT switch (1) is in the OFF position.
(3) If you install the pack-assembly (9) at a passenger/crew door where

the escape-slide raft has fired during:
- An accident
- An operational test.
(a) Make sure that the diaphragm is replaced in the percussion

mechanism of the door damper and emergency-operation cylinder
(Ref. TASK 52-10-00-610-001).
(4) Make sure that the door is safetied:
_______


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DISARMED/MANUAL position with the SAFETY PIN - SLIDE ARMING
(98D52103500000) (4) installed.
410-001).
4. Procedure
_________
Subtask 25-62-44-560-052
A. Inspection and Preparation of components for installation

(Ref. TASK 25-62-44-991-003)
(1) Examine the pack-assembly (9):
(a) Do a check of the general condition of the slide raft

pack-assembly.
(b) Make sure that the inflation reservoir is safetied:
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY

_______
INSTALLED IN THE REGULATOR VALVE ASSEMBLY OF THE
INFLATION RESERVOIR.
1
_ Make sure that the lockpin assembly (18) is installed in the
regulator valve assembly (19).
NOTE : The lockpin assembly (18) is kept in a stowage pocket

____
on the soft-cover of the pack-assembly (9).
(c) Make sure that the routing of the inflation cable (51) is
correct.
CAUTION : MAKE SURE THAT THE INFLATION CABLE IS NOT PULLED OUT
_______
FROM THE PACK-ASSEMBLY. IF IT IS PULLED OUT, DO NOT PUT
IT BACK, BUT REPLACE THE PACK-ASSEMBLY. IF THE
INFLATION CABLE IS PUT BACK INCORRECTLY, IT CAN PREVENT
THE INFLATION OF THE ESCAPE-SLIDE RAFT.
1
_ An incorrect routing is given, if:
- The inflation cable is pulled out of the pack-assembly.
- The inflation cable is caught below the inflation reservoir.

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- The inflation cable is winded round the inflation reservoir.
(d) Make sure that the parts retained from the removed component are
(e) Clean the component interface and/or the adjacent area.
(f) Do an inspection of the component interface and/or the adjacent

area.
(g) Make sure that the connector (61) between the pull-handle cable
(62) and the inflation cable is connected.
(h) Make sure that the connector (58) between the cable and loop
assembly (57) and the cover release-cable (59) is disconnected.
If you must disconnect the connector (58):
1
_ Carefully loosen the sleeve nut until you can remove the
ball-end of the cable and loop assembly (57) from the body.
(i) Make sure that the related pressure gage (53) shows the correct
pressure.
NOTE : The gage (53) is temperature sensitive. Temperature

____
changes (from cool storage into a warm cabin) can
temporarily effect gage indication.
The cursor is temperature compensated and moves
independently of the gage needle. It reacts to temperature
changes faster than the gas expansion in the inflation
reservoir.
1
_ A correct indication is shown when:
2
_ An incorrect indication is shown when:
(j) If the gage (53) shows an incorrect indication:

- Let temperature conditions become stable, then examine the gage
(53) again.
- If the gage needle continues to show an incorrect indication,
replace the pack-assembly (9).

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(2) Install the electrical harness (22) on the correct side of the
pack-assembly (9):
WARNING : MAKE SURE THAT THE ELECTRIC HARNESS IS CORRECTLY INSTALLED

_______
ON THE PACK-ASSEMBLY. IF THE ELECTRICAL HARNESS IS NOT
CORRECTLY INSTALLED, IT CAN PREVENT THE CORRECT INFLATION
AND/OR DEPLOYMENT OF THE ESCAPE-SLIDE/SLIDE RAFT.
NOTE : The pack-assembly (9) can be installed on a left or a right

____
door.
R The electrical harness must come out of the side of the girt
R assembly in flight direction.
(a) Put the pack-assembly (9) in front of the related door.

____
lb).
(b) Pull the electrical harness (22) out from between the
girt-assembly halves in the direction of the door support-arm.
NOTE : The electrical harness (22) must come out of the side of
____
the girt assembly in flight direction.
(c) Discard the rubber band.
(d) Pull open the burr-strips (Velcro) (54), (55) and (56).
(e) Connect the quick-release connector (23).
(f) Install the electrical harness (22) as shown:

- See DETAIL C for the right door.
- See DETAIL F for the left door.
1
_ Refer to the instructions on the soft-cover of the
pack-assembly (9).
Make sure that the quick-release connector (22) is installed
next to the STOW PLUG HERE mark/placard.
(g) Close the burr-strips (54), (55) and (56).

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Subtask 25-62-44-710-060
B. Operational Test Procedure before Installation

(Ref. Fig. 409/TASK 25-62-44-991-016)
(1) Do an operational test of the girt bar (10) before installation in

the girt assembly:
(a) Hold the girt bar (10) and pull the trigger lever (37) in the
direction shown.
(b) Hold the trigger lever (37) and move the telescopic end-fitting
(41) in and out of the girt bar (10).
(c) Make sure that the telescopic end-fitting (41) can move freely in
the girt bar (10).
(2) Do a visual inspection of the pin (69). Make sure that there is no
corrosion.
Subtask 25-62-44-420-065
C. Installation of the Escape-Slide Raft Pack-Assembly

(Ref. Fig. 402/TASK 25-62-44-991-030)
(1) Install the girt bar (10) in the girt assembly (11):
_______
PACK ASSEMBLY.
(a) Pull open the burr-strips of the girt-assembly (11).
(b) Pull the handle (31) and open the lace-up joint (34).
(c) Install the girt bar (10).

(Ref. Fig. 410/TASK 25-62-44-991-031)
NOTE : Safety the parachute pin with nylon cord, that has a
____
minimum breaking strain of 9.0 lb (4.0823 kg). The nylon
cord has to agree with specification V-T-295, type II,
R class A, size E (p/n M11944-4 Vendor Air
R Cruisers/Aerazur).

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Girt Bar - Operational Test and Pin Inspection
Figure 409/TASK 25-62-44-991-016

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(2) Connect the connector (58) between the cable and loop assembly (57)
and the cover release-cable (59):
(Ref. Fig. 404/TASK 25-62-44-991-003-B)
R (a) Put the ball-end of the cable and loop assembly (57) into the
R body.
R (b) Tighten the sleeve nut.
(3) Install the pack-assembly (9) on the door:
correct condition.
(c) Lift the pack-assembly (9) on the supports (14).
NOTE : The pack-assembly weighs approximately 50.0 kg (110.23

____
lb).
(d) Hold the pack-assembly (9) at an angle inboard on the supports

(14).
(e) Connect the electrical connector:

(f) Install the upper attachments of the pack-assembly (9) with one
of the two procedures:
(g) Procedure 1:
1
_ Make sure that the head of each mounting pin (42) extends a
minimum of 25.0 mm (0.98 in.) from the door.
2
_ Make sure that the quick-release latches (43) are in a good
condition and retracted to the disengaged position.
NOTE : The quick-release latches can be retracted to the

____
disengaged position:
- With your hand
- When you carefully pull the pull handles.
3
_ Push the pack-assembly (9) against the door.

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4
_ Engage the quick-release latches (43):
CAUTION : DO NOT USE A TOOL OR A METAL OBJECT TO ENGAGE THE

_______
QUICK- RELEASE LATCHES. IF YOU DO, YOU CAN CAUSE
DAMAGE TO THE PACK-ASSEMBLY.
a
_ Use your fingers to engage the quick-release latches (43)
with the mounting pins (42).
5
_ Make sure that there is no play between the packboard (13) and
the door.
6
_ If there is play, carefully tighten the mounting pins (42)
until the movement stops.
- If you must tighten the mounting pins (42), make sure that
you do not cause the quick-release latches (43) to
disengage.
(h) Procedure 2:
1
_ Push the pack-assembly (9) against the door.
2
_ Install the stud assemblies (45) in the door.
3
_ Carefully tighten the stud assemblies (45) with the allen key
(49) and torque to 53.09 lbf.in (0.59 m.daN).
NOTE : The allen key must go through the wire loop.

____
4
_ Make sure that there is no play between the packboard (13) and
the door.
5
_ Connect the PULL handles (47) to the wire loops (50) with the
attach links (48).
NOTE : The PULL handles are attached to the soft-cover of the

____
pack-assembly. It is not necessary to remove the PULL
handles when you connect them to the stud assemblies.
6
_ Tighten the link nut (46).
(4) Install the girt bar (10) in the floor fittings (26):
_______

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(c) Hold the door in this position to prevent it to open fully.
(d) Install the girt bar (10):
_______
THE PACK ASSEMBLY.
1
_ Push the girt bar (10) into the floor fittings (26) until the
spring pawls (29) click into position.
2
_ Make sure that the girt assembly (11) is folded outboard,
immediately over the girt bar (10). See DETAIL SECTION T-T.
(e) Carefully lower and lock the door with the door control-handle
(2).
(f) Make sure that the control-shaft levers (28) have engaged
correctly in the holes in the girt bar (10).
(g) Set the emergency control-handle (3) to the DISARMED position.
(h) Carefully lift the door with the control-handle.
(i) Hold the door to prevent it to open fully.
(j) Make sure that the girt bar (10) has engaged correctly with the
telescopic forks (27) of the door structure.
(k) Carefully lower and lock the door with the door control-handle
(2).
(l) Set the emergency control-handle (3) to the ARMED position.
(m) Carefully lift the door with the door control-handle (2).
(n) Hold the door to prevent it to open fully.
(o) Make sure that the girt bar (10) has engaged correctly in the
floor fittings (26).
(p) Carefully lower and lock the door with the door control-handle
(2).

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(q) Make sure that the girt bar (10) can move freely:
1
_ Move the emergence control-handle (3) from the ARMED to the
DISARMED position four times.
(r) Set the emergency control-handle to the DISARMED position and

(5) Examine the side of the pack-assembly (9) in flight direction:
CAUTION : MAKE SURE THAT THE INFLATION CABLE IS NOT PULLED OUT FROM
_______
THE PACK-ASSEMBLY. IF IT IS PULLED OUT, DO NOT PUT IT BACK,
BUT REPLACE THE PACK-ASSEMBLY. IF THE INFLATION CABLE IS
PUT BACK INCORRECTLY, IT CAN PREVENT THE INFLATION OF THE
ESCAPE-SLIDE RAFT.
(a) Make sure that the inflation cable (51) has not pulled out of the
R pocket (52). See Detail N.
(19).
(7) Put the lockpin assembly (18) in the stowage pocket of the soft-cover
(12) of the pack-assembly (9).
(8) Install the decorative cover (20) on the pack-assembly (9):
NOTE : There are three different types of decorative cover

____
attachments:
R - Type 1: burr-strips
R - Type 2: dual-lock recloseable fastener-strips
More force is necessary to attach the dual-lock recloseable
click sound as the two halves are pushed together.
(a) Types 1 and 2:
1
_ Align the tongues on the bottom side of the top edge of the
decorative cover (20) with the slots (17) on the packboard
(13).
2
_ Press the top edge of the decorative cover (20) on to the
attach-strips (16).

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3
(b) Type 3:
1
_ Engage the spring loaded bolts (73).
2
(c) Carefully lift the door with the door control-handle (2).
(d) Hold the door to prevent it to open fully.
(e) Under the pack-assembly (9) engage the straps (21) between the
decorative cover (20) and the girt assembly (11).
(f) Pull the straps (21) tight and put the loose ends between the
straps (21) and the pack-assembly (9).
(g) Carefully lower and lock the door with the door control-handle
(2).
(h) Make sure that you can see the gage through the hole in the
(9) Do a visual inspection of the visual indicator (30) and its related
ARMED indication:
(Ref. Fig. 406/TASK 25-62-44-991-017)
(b) Make sure that the self-adhesive placards are in a good

condition, if installed.
1
_ If necessary, install new self-adhesive placards (Ref. TASK
11-00-00-400-007) and (Ref. AMM 11-32-52 P. Block 001).
2
_ Make sure that the point of the self-adhesive arrow (67)
aligns with the RED mark.
R 3
_ If not, re-position the self-adhesive arrow (67).
NOTE : It is not necessary to make adjustments on aircraft

____
where an ARMED placard (68) is installed on the cabin
floor.

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(c) Set the emergency control-handle (3) to the DISARMED position and
Subtask 25-62-44-710-061
D. Operational Test of the Escape-Facilities

(Ref. Fig. 402/TASK 25-62-44-991-030, 407/TASK 25-62-44-991-026)
(1) Energize the Cabin Intercommunication Data-System (CIDS) (Ref. TASK

23-73-00-861-001).
(2) Do the operational test of the emergency lights (Ref. TASK 33-51-00-
710-001) or (Ref. TASK 33-51-00-710-010).
(3) Put a WARNING NOTICE on each door to tell persons not to open the
door during the CIDS test.
(4) Do the operational test of the inflation reservoir (slide-bottle)

monitoring through the CIDS.
NOTE : This test is applicable only if the Cabin Assignment Module

____
(CAM) is programmed to monitor the slide-bottles.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the PTP 110RH: At the PTP 110RH:
- Open the access door.
NOTE : You can ignore other

____
maintenance messages, if
they are shown.

switch.

____
does not show, push the CONT
line selection-key until the
message shows.

R

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
switch.
NOTE : The screen sets to off
____
5. Close-up
________
Subtask 25-62-44-410-072
A. Close Access
items.
(2) Put the door back to a serviceable condition (Ref. TASK 52-10-00-860-
002).
Subtask 25-62-44-862-053

(Ref. TASK 24-41-00-862-002).

R

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**ON A/C ALL
TASK 25-62-44-920-001
Remove the Pack-Assembly for Restoration
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-62-44-010-067-A
A. Get Access
(1) Remove the escape-slide raft pack-assembly (Ref. TASK 25-62-44-000-

012).
**ON A/C 101-199, 901-999,
Subtask 25-62-44-010-067
A. Get Access
(1) Remove the escape-slide pack-assembly (Ref. TASK 25-62-44-000-002).

R

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**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-62-44-280-050-A
(1) Do the restoration of the escape-slide raft pack-assembly, and refer

to the manufacturers Component Maintenance Manual (CMM).
**ON A/C 101-199, 901-999,
Subtask 25-62-44-280-050
(1) Do the restoration of the escape-slide pack-assembly, and refer to

the manufacturers Component Maintenance Manual (CMM).
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-62-44-410-069-A
A. Close Access
(1) Install a serviceable or replacement escape-slide raft pack-assembly

(Ref. TASK 25-62-44-400-007).

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**ON A/C 101-199, 901-999,
Subtask 25-62-44-410-069
A. Close Access
(1) Install a serviceable or replacement escape-slide pack-assembly

(Ref. TASK 25-62-44-400-006).

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RESERVOIR - INFLATION, OFFWING ESCAPE SLIDE - REMOVAL/INSTALLATION
__________________________________________________________________
R **ON A/C 001-012, 014-099, 901-999,
TASK 25-62-46-000-001
Inflation Reservoir, Offwing Escape-Slide - Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific punch 0.125 in. (3.1749 mm)
No specific 1 ALLEN KEY 3/16 IN
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-46-991-001-A Fig. 401

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3. __________
Job Set-up
Subtask 25-62-46-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-62-46-010-050
B. Get Access
(Ref. Fig. 401/TASK 25-62-46-991-001-A)

(3) Set the AFT CARGO COMPT light switch 8LU to ON.
(4) FOR 7506MM
(a) Remove the access panel 151CW, 151SW or 151AX.
(5) FOR 7507MM
(a) Remove the access panel 152CW, 152SW or 152DX.
Subtask 25-62-46-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
R **ON A/C 901-999,

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R **ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
Subtask 25-62-46-020-050-A
A. Removal of the Inflation Reservoir 7506MM (7507MM) - Charged

(Ref. Fig. 401/TASK 25-62-46-991-001-A)

_______
(b) Install the lock pin (12) in the regulator valve assembly (6).
(c) If you cannot install the lock pin (12) in the regulator valve
assembly (6) refer to (Ref. TASK 25-62-00-820-001).
(2) Remove and discard the lockwire (19) from the sleeve nut (18).
(3) Loosen the sleeve nut (18) fully to get access to the two clips (31).
(4) Remove and keep the two clips (31).
(5) Disconnect the wire-control assembly (2) from the flexible

control-assembly (1):
CAUTION : DO NOT PUT WEIGHT ON THE FWD PULLEY WHEN YOU CONNECT THE
_______
WIRE- CONTROL ASSEMBLY TO THE FLEXIBLE CONTROL-ASSEMBLY.
WEIGHT ON THE PULLEY CAUSES TENSION IN THE WIRE, WHICH CAN
CAUSE THE END OF THE WIRE TO BREAK.
_______
(a) Carefully pull the end of the wire (25) out of the slot of the
flexible control-assembly (1).

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Inflation Reservoir Assembly 7506MM (7507MM)

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(b) Make sure that you do not push the end of the wire (25) into the
wire-control assembly (2).
(6) Remove the protection plug (32) from the pocket (3).
(7) Put the two clips (31) into the sleeve nut (18) and install the
protection plug (32).
(8) Disconnect the electrical connector (21):

- FOR 7506MM
7555VC-A.
- FOR 7507MM
7556VC-A.
(9) Install the blanking cap (22) on the socket (24).
(11) Disconnect the hose assembly (10) from the bulkhead connection (9).
(13) Safety the bulkhead connection (9):
_______
INSTALLED.
AND/OR DAMAGE.
(a) Remove the pressure seal cap (20) from the pocket (3).
(b) Install the pressure seal cap (20) on the bulkhead connection
(9).
(14) Remove the bolt (14), the washer (15), the clamp (16) and the spacer
(17).
(15) Remove the inflation reservoir (5):
WARNING : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS.

_______
THE RESERVOIR IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS
BONDED WITH EPOXY RESINS, AND IS PRESSURIZED WITH GAS.
IF YOU CAUSE DAMAGE TO THE RESERVOIR, THERE IS A RISK OF
EXPLOSION.
NO DAMAGE IS PERMITTED.

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(a) Hold the inflation reservoir (5) and loosen the clamps (13).
(b) Remove the inflation reservoir (5) from the support bracket (8).
Subtask 25-62-46-020-052
B. Removal of the Inflation Reservoir 7506MM (7507) - Discharged

(Ref. Fig. 401/TASK 25-62-46-991-001-A)
(1) Remove and discard the lockwire (19) from the sleeve nut (18).
(2) Loosen the sleeve nut (18) fully to get access to the two clips (31).
(3) Remove the two clips (31).
NOTE : Keep the clips (31), until you have removed the inflation
____
reservoir (5) from the support bracket (8).
(4) Disconnect the wire-control assembly (2) from the flexible

_______
(a) Carefully pull the end of the wire (25) out of the slot of the
(5) Disconnect the electrical connector (21):

- FOR 7506MM
7555VC-A.
- FOR 7507MM
7556VC-A.
(6) Install the blanking cap (22) on the socket (24).
(8) Disconnect the hose assembly (10) from the bulkhead connection (9):
(a) Put blanking plugs on the disconnected line ends.

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(9) Safety the bulkhead connection (9):
_______
INSTALLED.
AND/OR DAMAGE.
(a) Remove the pressure seal cap (20) from the pocket (3).
(b) Install the pressure seal cap (20) on the bulkhead connection
(9).
(10) Remove the bolt (14), the washer (15), the clamp (16) and the spacer
(17).
CAUTION : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS.

_______
BONDED WITH EPOXY RESINS.
IF YOU CAUSE DAMAGE TO THE BOTTLE OR TO THE EXTERNAL
MATERIAL, YOU MUST REPLACE THE RESERVOIR.
(a) Hold the inflation reservoir (5) and loosen the clamps (13).
(b) Remove the inflation reservoir (5) from the support bracket (8).
(c) Put the inflation reservoir (5) on the cabin floor.
(12) Before you remove the inflation reservoir (5) from the aircraft do
these steps:
(a) Hold the sleeve nut (18) and do as follows:
NOTE : These steps prevent accidental damage to the end of the

____
wire (25).
- Use your thumb and carefully push the end of the wire (25) back
into the wire-control assembly (2) until it stops.
- Keep a light pressure on the end of the wire (25).
- Put a punch (26) through the hole in the regulator valve
assembly (6), to release the internal pulley.
- Put an ALLEN KEY 3/16 IN (29) into the hexagonal socket (27).
- Slowly turn the Allen key (29) until the stop pin (28) is
adjacent to the BLACK mark (30) (closed position).

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NOTE : When you turn the Allen key (29) the end of the wire (25)
____
is pulled back into the wire-control assembly (2).
(b) Remove the protection plug (32) from the pocket (3).
(c) Put the two clips (31) into the sleeve nut (18) and install the
protection plug (32).

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TASK 25-62-46-400-001
Inflation Reservoir, Offwing Escape-Slide - Installation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(CIDS)
Power
the External Power

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-46-991-001-A Fig. 401
**ON A/C 001-012, 014-099,
25-62-46-991-003 Fig. 402
R **ON A/C 901-999,
25-62-46-991-003-A Fig. 402A
R **ON A/C 001-012, 014-099, 901-999,
3. __________
Job Set-up
Subtask 25-62-46-860-050-A

(Ref. Fig. 401/TASK 25-62-46-991-001-A)
00-861-001).
(2) Make sure the AFT cargo-compartment door is open (Ref. TASK 52-30-00-
860-001).
(3) Make sure the access platform is in position adjacent to the AFT
(4) Make sure the AFT CARGO COMPT light switch 8LU is set to the ON
position.
(5) FOR 7506MM
(a) Make sure that the access panel 151CW, 151SW or 151AX is removed.
(6) FOR 7507MM
(a) Make sure that the access panel 152CW, 152SW or 152DX is removed.

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Subtask 25-62-46-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-012, 014-099,
R **ON A/C 901-999,
R **ON A/C 001-012, 014-099, 901-999,
4. Procedure
_________
Subtask 25-62-46-560-050
A. Preparation and Inspection of Component for Installation

(Ref. Fig. 401/TASK 25-62-46-991-001-A)
WARNING : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS. THE
_______
RESERVOIR IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS BONDED
WITH EPOXY RESINS, AND IS PRESSURIZED WITH GAS.
EXPLOSION.
(1) Make sure that the inflation reservoir (5) is safetied:

_______

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(a) Make sure that the lock pin (12) is installed in the regulator
valve assembly (6).
(2) If you install a new inflation reservoir (5), do these steps:
(a) Loosen the nut (39) and turn the hose assembly (10) 180 deg.
(b) Torque the nut (39) to between 3.00 and 3.20 m.daN (22.12 and
23.59 lbf.ft).
(3) Make sure that the inflation reservoir (5), the hose assembly (10)
and the wire-control assembly (2) are in the correct condition.
(4) Make sure that the pressure gage (11) (referred to as gage) shows the
correct pressure.
NOTE : The gage (11) has a GREEN cursor which is temperature

____
sensitive. It can give temporary incorrect indications when
there are sudden temperature changes (from a cold to a warm
environment). The GREEN cursor moves to changes in temperature
faster than the gas can expand in the inflation reservoir (5).
(a) A correct indication is shown when the needle is in the GREEN

cursor, or to the right of the GREEN cursor.
(b) An incorrect indication is shown when the needle is to the left

of the GREEN cursor.
(c) If the gage (11) shows an incorrect indication:

- When the temperature conditions become stable, examine the gage
(11) again.
- If the gage (11) continues to show an incorrect indication,
replace the inflation reservoir (5).
(5) Pulley assembly (4) and (7) adjustment procedure:
NOTE : If there are no RED index-marks, pulley assembly adjustment is

____
not necessary.
(a) If you can see RED index-marks (38) on the pulley assemblies (4)
and (7), do these steps:
(b) Make sure that the RED index-marks (38) are opposite each other,
or in the permitted tolerance. A tolerance of 1.00 mm (0.039 in.)
is permitted between the center lines of each index-mark.

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(c) If the RED index-marks (38) are not opposite each other, or in
the permitted tolerance, do these steps:
1
_ Loosen the bolt (36) and the nut (37).
2
_ Turn the two shells (35) until the RED index-marks (38) align,
or are in the permitted tolerance.
3
_ Tighten the bolt (36) and the nut (37) and torque the nut (37)
to between 0.95 and 1.05 m.daN (84.07 and 92.92 lbf.in).
Subtask 25-62-46-420-050-A
B. Installation of the Inflation Reservoir 7506MM (7507MM)

(Ref. Fig. 401/TASK 25-62-46-991-001-A)
_______
EXPLOSION.
(1) Install the inflation reservoir (5) in the support bracket (8). Make
sure that it touches the back of the support bracket (8).
(2) Remove the pressure seal cap (20) from the bulkhead connection (9).
(3) Put the pressure seal cap (20) in the pocket (3).
(5) Connect the hose assembly (10) to the bulkhead connection (9) and
torque it to between 3.0 and 3.2 m.daN (22.12 and 23.59 lbf.ft).
(6) Carefully put the hose assembly (10) adjacent to the support bracket
(8).
(7) Make sure that there are no kinks in the hose assembly (10).
(8) Install and tighten the bolt (14), the washer (15), the clamp (16)
and the spacer (17).
(9) Tighten the clamps (13).
condition.
(12) Remove the blanking plug (22) from the socket (24) and connect it to
the dummy socket (23).

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(13) Connect the electrical connector (21) to the socket (24):
- FOR 7506MM
7555VC-A
- FOR 7507MM
7556VC-A.
(14) Connect the wire-control assembly (2) to the flexible

CAUTION : DO NOT PUT WEIGHT ON THE FWD PULLEY WHEN YOU CONNECT THE
_______
WIRE- CONTROL ASSEMBLY TO THE FLEXIBLE CONTROL-ASSEMBLY.
WEIGHT ON THE PULLEY CAUSES TENSION IN THE WIRE, WHICH CAN
CAUSE THE END OF THE WIRE TO BREAK.
_______
R NOTE : To prevent incorrect operation of the offwing slide, the wire

____
R control assembly must be twisted. This prevents an unwanted
R movement of the twisting to the wire control assembly in the
R fwd pulley.
R NOTE : To prevent incorrect adjustment, the end of the wire and the
____
R wire-control assembly must be clean and free of dirt.
(a) Remove the protection plug (32) from the sleeve nut (18) to get
access to the two clips (31).
(c) Remove and keep the two clips (31).
(d) Put the protection plug (32) in the pocket (3).
(e) Carefully push the end of the wire (25) into the slot of the
(f) Put the two clips (31) around the connection of the two control
assemblies and tighten the sleeve nut (18).
NOTE : When you install the clips (31), the slots in the clips
____
must point to you. Through the slot, you can do a visual
check that the wire (25) stays connected while you tighten
the sleeve nut (18).

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(g) Safety the sleeve nut (18) with lockwire MISCELLANEOUS (Material
No. 19-010) (19).
(15) Do these steps if there is tension and/or torsion in the wire-control

assembly (2):
(a) To release tension:
1
_ Loosen the nuts (40) and (41) to adjust the support bracket
(8).
2
_ Move the support bracket (8) in FWD or AFT direction until
there is no tension.
3
_ Tighten the nuts (40) and (41).
(b) To release torsion:
1
_ At the pulley assembly (4) remove the lockwire (34) and loosen
the nut (33).
NOTE : When you loosen the nut (33), the torsion is released
____
automatically. The nut (33) at the pulley assembly (7)
is installed with loctite.
2
_ Torque the nut (33) to between 0.7 and 0.8 m.daN (61.94 and
70.79 lbf.in).
3
_ Safety the nut (33) with lockwire MISCELLANEOUS (Material No.
19-010) (34).
(16) Remove the lock pin (12) from the regulator valve assembly (6).
(17) Put the lock pin (12) in the pocket (3).
Subtask 25-62-46-865-051
breaker(s):
153RH, 162RH

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R **ON A/C 001-012, 014-099,
Subtask 25-62-46-710-052
D. Operational Test of the Inflation Reservoir (Slide-Bottle) monitoring,

through the Cabin Intercommunication Data System (CIDS)
R (Ref. Fig. 401/TASK 25-62-46-991-001-A, 402/TASK 25-62-46-991-003)
R
NOTE : This test is applicable only if the Cabin Assignment Module (CAM)
____
is programmed to monitor the slide-bottles.
(1) Energize the CIDS (Ref. TASK 23-73-00-861-001).
NOTE : Two persons are necessary to do the test.

____
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the FWD ATTND station:
- Open the access door to the

programming and test panel
(PTP), 110RH.
2. At the PTP, 110RH: On the PTP display screen:
NOTE : You can ignore other

____
maintenance messages, if
they are shown.

switch.

____
does not show, push the CONT
line selection-key until the
message shows.
3. At the inflation reservoir (5):

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Pressure Indication Test through CIDS
Figure 402/TASK 25-62-46-991-003

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Disconnect the connector (21): - After approximately 3 minutes the
FOR 7506MM SYSTEM STATUS page shows the message
7555VC-A. SLIDES PRESS LOW.
FOR 7507MM
7556VC-A.
4. At the PTP, 110RH:
- Push the line selection-key - The message CHECK SLIDE PRESS shows
next to the message SLIDES on the first line.
PRESS LOW.
- The applicable emergency exit
location shows on the next line:
FOR 7506MM
EMER L.
FOR 7507MM
EMER R.
5. At the inflation reservoir (5):
- Connect the connector (21): - After approximately 3 minutes the

FOR 7506MM SYSTEM STATUS page shows the message
7555VC-A. SLIDES PRESS OK.
FOR 7507MM
7556VC-A.
6. At the PTP, 110RH:

switch.
NOTE : The display screen switches off
____

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R **ON A/C 901-999,
R Subtask 25-62-46-710-052-A
R D. Operational Test of the Inflation Reservoir (Slide-Bottle) monitoring,

R through the Cabin Intercommunication Data System (CIDS)
R (Ref. Fig. 401/TASK 25-62-46-991-001-A, 402A/TASK 25-62-46-991-003-A)
R NOTE : This test is applicable only if the Cabin Assignment Module (CAM)
____
R is programmed to monitor the slide-bottles.
R (1) Energize the CIDS (Ref. TASK 23-73-00-861-001).
R NOTE : Two persons are necessary to do the test.

____
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. At the Flight Attendant Panel At the FAP 120RH:

R (FAP) 120RH:
R - If the display screen is blank, - The CABIN STATUS page shows.

R touch the screen surface.
R - Select the Doors/Slides key - The DOORS/SLIDES page shows the

R (1). related EMER EXIT (L, R,) green.
R 2. At the applicable inflation

R reservoir (5):
R - Disconnect the related

R electrical connector (21)
R FOR 7506MM
R 7555VC-A,
R FOR 7507MM
R 7556VC-A.
R 3. At the FAP 120RH:
R - Select the Doors/Slides key - After approximately 3 minutes the

R (1). DOORS/SLIDES page shows the related
R EMER EXIT (L, R) amber, and the
R message CHECK SLIDE PRESSURE.

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Operational Test - Monitoring
Figure 402A/TASK 25-62-46-991-003-A

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 4. At the applicable inflation
R reservoir (5):
R - Connect the related electrical

R connector (21)
R FOR 7506MM
R 7555VC-A,
R FOR 7507MM
R 7556VC-A.
R 5. At the FAP 120RH:
R - Select the Doors/Slides key - After approximately 3 minutes the

R (1). DOORS/SLIDES page shows the related
R EMER EXIT (L, R,) green.
R **ON A/C 001-012, 014-099, 901-999,
5. Close-up
________
Subtask 25-62-46-410-050
A. Close Access
(Ref. Fig. 401/TASK 25-62-46-991-001-A)
items.
(2) FOR 7506MM
(a) Install the access panel 151CW, 151SW or 151AX.
(3) FOR 7507MM
(a) Install the access panel 152CW, 152SW or 152DX.

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Subtask 25-62-46-862-050

(Ref. TASK 24-42-00-862-001).

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SLIDE - ESCAPE, DOOR 2/3 (7770MM,7771MM,7772MM,7773MM) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 25-62-47-000-002
Escape-Slide - Removal after Inflation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-22-00-860-002 Diaphragm Replacement at the Door Damper and
Emergency Operation Cylinder
25-62-47-991-002 Fig. 401
3. __________
Job Set-up
Subtask 25-62-47-860-050
(1) Make sure that the EMER EXIT switch 4WL on the SIGNS panel 25VU is
set to the OFF position (Ref. 23-73-00).

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4. Procedure
_________
(Ref. Fig. 401/TASK 25-62-47-991-002)
Subtask 25-62-47-020-053
A. Removal:
NOTE : The removal procedures are given for the inflated slide assembly
____
at the left door 2. The procedures for inflated slides at the
right door 2 and the left and right doors 3 are almost the same.
(1) At the top of the escape-slide assembly, find the quick release
handle (1).
NOTE : A soft flap cover (2) protects the quick release handle (1).
____
Velcro holds the flap placarded: FOR DITCHING USE ONLY. LIFT
FLAP - PULL HANDLE and the handle in position.
(2) Lift the flap (2) and hold the quick release handle (1).
(3) Make sure that the area below the escape-slide is clear.
(4) Pull the quick release handle (1) up and release the escape-slide
assembly (3).
NOTE : When you pull the handle up, the handle, attached cable
____
assembly and parachute (release) pins will detach fully from
the slide. You must retain the handle and its attached
assembly.
(5) Push in the flapper valves (4) of the aspirator (5) and release the
pressure from the detached escape-slide assembly (3).
(6) Remove the blow out door (7) from the escape slide assembly (3).
NOTE : Two straps with snap-fasteners attach the blow out door to the
____
escape-slide assembly.
(7) Put the access platform in position at the escape-slide stowage

compartment (6).
(8) Remove the mooring line from the attach ring in the escape-slide
stowage compartment (6).
NOTE : You can not see the mooring line until the escape slide
____
assembly (3) is released from the aircraft.

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Figure 401/TASK 25-62-47-991-002

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(9) Roll up the deflated escape-slide assembly (3).
NOTE : When you roll up a deflated escape-slide assembly, start from

____
the bottom end of the slide.
(10) Remove the escape-slide stowage compartment (6) (Ref. TASK 25-62-47-
000-001).
NOTE : Make sure that you keep the stowage compartment (6), the
____
escape-slide (3), the blow out door (7), the handle and its
attached assembly (1) together. They are made to operate as a
complete assembly from a specified door.
(11) Remove the empty inflation reservoir (Ref. TASK 25-62-49-000-001).
5. Close-up
________
Subtask 25-62-47-860-052
(1) Replace the diaphragm at the door damper and emergency operation
cylinder (Ref. TASK 52-22-00-860-002).
(2) Install a serviceable escape-slide enclosure (Ref. TASK 25-62-47-400-

001).

001).

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TASK 25-62-47-000-001
Escape-Slide Enclosure - Removal
NOTE : The removal procedures are given for the escape-slide stowage
____
compartment installed below the left door 2; the procedures for
compartments installed below the right door 2 and the left and right
doors 3 are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98A52107632000 1 PIN - SAFETY SLIDE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-47-991-001 Fig. 402

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3. __________
Job Set-up
Subtask 25-62-47-010-050
A. Get Access
WARNING : MAKE SURE THAT THE LOCKPIN ASSEMBLY IS CORRECTLY INSTALLED IN

_______
THE VALVE/REGULATOR ASSEMBLY OF THE INFLATION RESERVOIR. IT
PREVENTS AN ACCIDENTAL INFLATION OF THE ESCAPE SLIDE/SLIDE
RAFT.
(1) Install the lockpin assembly in the operating head of the inflation
reservoir (Ref. TASK 25-62-49-000-001).
(3) Put the operating striker lever of the door damper and emergency
operation cylinder in the DISARMED position (Ref. TASK 52-22-00-860-
003).
(4) Make sure that the door is closed and locked (Ref. TASK 52-22-00-410-
001) or (Ref. TASK 52-22-00-410-002).
(5) Make sure that the slide control handle is in the DISARMED position
and that the PIN - SAFETY SLIDE (98A52107632000) is installed .
(6) Put a warning notice on the door to tell persons not to open the
door.
(7) If you must remove the escape-slide stowage compartments below the
left and right doors 3, you must do as follows:
(a) Set the slat/flap control lever to position 0 (Ref. TASK 27-50-
00-866-009).
(b) Install the LOCKING TOOL - FLAP/SLAT CONTROL LEVER

(98D27803000000) on the flap/slat control lever when working near
the flaps/slats.
(c) Put a warning notice on the slat/flap control lever to tell


compartment.

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4. Procedure
_________
Subtask 25-62-47-020-052
A. Removal Procedure
(Ref. Fig. 402/TASK 25-62-47-991-001)
(1) If you must remove the escape-slide stowage compartments below the
left and/or right doors 3, you must:
(a) Open the quick-release latch mechanism (1) on the belly fairing
panel (2).
(b) Disengage the belly fairing panel (2) and let it hang on its
attach straps.
(2) Hold the stowage compartment attach-panel (3) and loosen the panel
attach studs (4).
NOTE : A full escape-slide stowage compartment weighs approximately

____
30.5 kg (67.2409 lb).
(3) Carefully move the top of the stowage compartment (5) outboard at an
angle and hold it.
(4) Remove and keep the screw (6) and the washer (7) and disconnect the
bonding strap (8).
(5) Disconnect the emergency-lighting electrical connector (9).
(7) Lift the escape-slide stowage compartment (5) out of the stowage
compartment recess and hold it.
(8) Hold the inflation hose (17) and disconnect the end assembly (10)
from the fuselage union (11).
NOTE : Make sure you do not twist the inflation hose (17) when you
____
disconnect the end assembly (10); this could damage the
inflation hose.
(10) Remove the escape-slide stowage compartment (5) from the aircraft.

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Escape Slide Stowage Compartment - Component Location

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Escape Slide Stowage Compartment - Component Location

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TASK 25-62-47-400-001
Escape-Slide Enclosure - Installation
NOTE : The installation procedures are given for the escape-slide stowage
____
compartment located below the left door 2; the procedures for
compartments located below the right door 2 and the left and right doors
3 are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
R (8.00 to 75.00 lbf.ft)
98A52107632000 1 PIN - SAFETY SLIDE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

33-51-00-710-001 Operational Test of Emergency Lights by TEST EMER
LIGHT SYS Pushbutton

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-47-991-001 Fig. 402
3. __________
Job Set-up
Subtask 25-62-47-860-051
WARNING : MAKE SURE THAT THE LOCKPIN ASSEMBLY IS CORRECTLY INSTALLED IN

_______
THE VALVE/REGULATOR ASSEMBLY OF THE INFLATION RESERVOIR. IT
PREVENTS AN ACCIDENTAL INFLATION OF THE ESCAPE SLIDE/SLIDE
RAFT.
(1) Make sure that the lockpin assembly is installed in the operating
head of the inflation reservoir (Ref. TASK 25-62-49-000-001).
(3) Make sure that the operating striker lever of the door damper and
emergency operation cylinder is in the DISARMED position (Ref. TASK
52-22-00-860-003).
(4) Make sure that the slide control handle is in the DISARMED position
and that the PIN - SAFETY SLIDE (98A52107632000) is installed.
(5) Close the door and make sure it is locked (Ref. TASK 52-22-00-410-
001) or (Ref. TASK 52-22-00-410-002).
(6) Make sure that a warning notice is on the door to tell persons not to
open the door.
(7) If you must install the escape-slide stowage compartments below the
left and right doors 3, you must make sure that:
(a) The slat/flap control lever is set to position 0 (Ref. TASK 27-
50-00-866-009).

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(b) The LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000) is
installed on the flap/slat control lever.
(c) A warning notice is on the slat/flap control lever to tell


compartment.
Subtask 25-62-47-210-052

(Ref. Fig. 402/TASK 25-62-47-991-001)
(1) If the inflation reservoir is removed, make sure that the pressure
seal caps are installed on the disconnected reservoir hose assemblies
(Ref. TASK 25-62-49-000-001).
(2) Do a check of the aircraft stowage-compartment recess and the stowage

compartment attach-panel (3). Make sure the location pin hole (12) in
the attach panel (3) aligns with the location pin (13) on the
aircraft stowage-compartment recess.
NOTE : The escape slides for the left and right doors 2 and 3 are not
____
interchangeable. The location pin (13), installed on the
aircraft stowage-compartment recess, prevents incorrect
installation.
(3) Make a visual inspection of the door lock mechanism on the stowage
compartment blow-out door.
NOTE : The stowage compartment attach-panel (3) contains the blow-out

____
door (14). The door lock mechanism holds the door in the
closed position.
(4) Examine the blow-out door catches. Make sure that the ball lockpin
(15) makes a continuous surface with the door catch insert (16) and
the blow-out door (14).
(5) Make sure that the slide enclosure ball locks are clean and free of
paint.
NOTE : If the ball lockpin (15) is not in the correct position, you
____
must replace the escape-slide stowage compartment (5).

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4. Procedure
_________
Subtask 25-62-47-420-053
A. Installation Procedure
(Ref. Fig. 402/TASK 25-62-47-991-001)
(1) Lift the escape-slide stowage compartment (5) adjacent to the stowage
compartment recess and hold it.
NOTE : The escape-slide stowage compartment weighs approximately 30.5

____
kg (67.2409 lb).
(2) Remove the blanking plugs and install the inflation hose end-assembly
(10) on the fuselage union (11).
R (a) Torque the inflation hose end-assembly (10) to between 3.90 and
R 4.30 m.daN (28.76 and 31.71 lbf.ft).
NOTE : Twisting the inflation hose when you tighten the end
____
assembly on the fuselage union can damage the inflation
hose.
(3) Put the escape-slide stowage compartment (5) in position.
(4) Carefully move the top of the escape-slide stowage compartment (5)
outboard at an angle and hold it.
(5) Put the bonding strap (8) in position and install and tighten the
screw (6) and the washer (7). Make any damage to the protective
coating and/or sealant (Ref. TASK 20-28-00-912-004).
(6) Remove the blanking caps and install the emergency-lighting

electrical connector (9).
R (7) Do a check of the inflation hose. If the hose is twisted, loosen the
R inflation hose attach-nut and remove the twist.
NOTE : If the hose is twisted, it could restrict the gas flow from
____
the inflation reservoir to the escape slide.
R (8) Tighten the inflation hose attach-nut and torque it to between 3.90
R and 4.30 m.daN (28.76 and 31.71 lbf.ft).
(9) Put the escape-slide stowage compartment (5) in position and install
and torque the panel attach studs (4) to between 0.35 and 0.45 m.daN
(30.97 and 39.82 lbf.in).

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(10) If you install the escape-slide stowage compartment (5) below the
left and/or right passenger/crew door 3, you must:
(a) Put the belly fairing panel (2) in position.
(b) Close the panel-attach latch mechanism (1).
Subtask 25-62-47-710-050
B. Test:
(1) Do the operational test of the emergency lighting system (Ref. TASK
33-51-00-710-001).
5. Close-up
________
Subtask 25-62-47-410-051
A. Close Access
items.
(2) Remove the lockpin assembly from the operating head of the inflation
reservoir.
(3) Put the lockpin assembly in the stowage pocket installed on the
inflation reservoir (Ref. TASK 25-62-49-400-001).
(4) Put the door back to the serviceable condition (Ref. TASK 52-22-00-
860-004).
(5) Remove the LOCKING TOOL - FLAP/SLAT CONTROL LEVER (98D27803000000)

from the flap/slat control lever.

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TASK 25-62-47-920-001
Escape-Slide Enclosure - Removal for Restoration
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 25-62-47-020-051
A. Get Access
(1) Remove the escape-slide enclosure (Ref. TASK 25-62-47-000-001).
4. Procedure
_________
Subtask 25-62-47-280-050
(1) Do the restoration of the escape-slide enclosure. Refer to the

manufacturers Component Maintenance Manual (CMM) for the correct
procedures.
5. Close-up
________
Subtask 25-62-47-420-052
A. Close Access
(1) Install a serviceable or replacement escape-slide enclosure

(Ref. TASK 25-62-47-400-001).

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RELEASE MECHANISM - ESCAPE SLIDE, DOOR 2/3 - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 25-62-48-000-001
Removal of the Emergency Escape-Slide Release-Mechanism Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific warning notice(s)

No specific access platform(s) 3.4 m (11 ft. 2 in.)
R 98D52207551000 1 PIN-SAFETY - SLIDE RELEASE LEVER
R 98D52207552000 1 PIN-RIGGING - SLIDE RELEASE MECHANISM
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-23-47-000-010 Removal of the Door Frame Linings of the LH/RH AFT
Emergency Exit Doors, zones 251/252.
25-62-48-991-001 Fig. 401
25-62-48-991-002 Fig. 402

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-48-991-003 Fig. 403
3. __________
Job Set-up
Subtask 25-62-48-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-62-48-860-051
(1) Put the access platform(s) in position at the applicable Emergency

Exit Door(s).
(2) Open the emergency exit door(s) from the passenger compartment
(Ref. TASK 52-22-00-010-001) or from the outside (Ref. TASK 52-22-00-
010-002).
(3) Put the warning notice(s) on the Emergency Exit Door(s) to tell
persons not to close the door(s).
Subtask 25-62-48-010-050
C. Get Access
25-62-48-991-003)
(1) Do the special precautions on the door damper and the emergency
operation cylinder (Ref. TASK 52-22-00-860-003).
R (2) Install the PIN-SAFETY - SLIDE RELEASE LEVER (27) in the related
rigging hole of the lever (28).
(3) Get access to the inflation reservoir(s):

_______
EXPLOSION.

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(a) Open the overhead-stowage compartment-door(s) (3) above the
Emergency Exit Door(s).
(b) Release the fasteners (2) and remove the inflation-reservoir

access-panel (1) from the door frame-lining above the Emergency
Exit Door.
NOTE : This step is only necessary when the LH FWD Emergency Exit
____
Door is also a Passenger/Crew Door.
(4) Install the lockpin assembly in the operating head of the inflation
WARNING : MAKE SURE THAT THE LOCKPIN ASSEMBLY IS CORRECTLY INSTALLED

_______
IN THE VALVE/REGULATOR ASSEMBLY OF THE INFLATION RESERVOIR.
IT PREVENTS AN ACCIDENTAL INFLATION OF THE ESCAPE
SLIDE/SLIDE RAFT.
(5) Remove the door frame linings:
- of the LH FWD Emergency Exit Door, Zone 231 (Ref. TASK 25-23-47-
000-004).
- of the RH FWD Emergency Exit Door, Zone 232 (Ref. TASK 25-23-47-
000-009).
- of the LH AFT Emergency Exit Door, Zone 251 (Ref. TASK 25-23-47-
000-010).
- of the RH AFT Emergency Exit Door, Zone 252 (Ref. TASK 25-23-47-
000-010).
R (6) Install the PIN-RIGGING - SLIDE RELEASE MECHANISM (55) in the related
rigging hole of the lever assembly (54).
R (7) Install the PIN-RIGGING - SLIDE RELEASE MECHANISM (44) in the related
rigging hole of the release lever (43).
(8) Remove the insulation blankets in the area that you are working.
(Ref. TASK 25-80-00-000-001)

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INTENTIONALLY BLANK

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4. Procedure
_________
Subtask 25-62-48-020-050
A. Removal of the Emergency Escape-Slide Release-Mechanism Assembly

(Ref. Fig. 403/TASK 25-62-48-991-003)
(1) Remove the release-mechanism control-cable assembly (9) (refer to as

the control cable):
(b) Remove the pin (11), the washers (12) and (10), and disengage the
eye-end of the control cable (9) from the override clutch (14).
(c) Remove and discard the cotter pin (53).
(d) Remove the pin (51), the washers (52) and (56), and disengage the
other eye-end of the control cable (9) from the lever assembly
(54).
(e) Remove and discard the lockwire from the locknuts (63) and (64).
(f) Loosen the locknuts (63) and (64).
(g) Remove the nuts (59), the screws (61), the washers (60) and the
clamps (62) from the door-frame structure.
NOTE : Do not remove the clamps (62) from the control cable (9).
____
(h) Disengage the control cable (9) from the brackets (65) and remove
it.
(2) Remove the release-mechanism rod-assembly (46) (refer to as the rod

assembly):
(b) Remove the pin (40) and the washer (41), and disengage the rod
assembly (46) from the release lever (43).
(c) Remove and discard the cotter pin (50).
(d) Remove the pin (48) and the washer (49), disengage the rod
assembly (46) from the lever assembly (54) and remove it.

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(3) Remove the override clutch:
(a) Remove the SAFETY PIN - SLIDE RELEASE LEVER (27) from the related
(b) Remove the dome nut (30) and the washer (29).
(c) Remove the lever (28) and the sleeve (26) from the shaft (16).
(d) Remove the screws (22) and (25), and the washers (21) and (24).
(e) Remove the stop-screw (23) and the bearing-assembly (18).
(f) Remove the spring element (17) from the bearing-assembly (18).
(g) Hold the spacers (7) and the sleeve (8).
(h) Carefully pull the shaft (16) through the door-frame structure
out of the bearing-assembly (6) until you can remove the spacers
(7) and the sleeve (8).
(i) Hold the override clutch (14).
(j) Carefully continue to pull the shaft (16) through the door-frame
structure until you can easily remove the override clutch (14).
(k) Fully remove the shaft (16) through the door-frame structure.
(4) Remove the screws (4), the washers (5) and the bearing assembly (6).

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TASK 25-62-48-400-001
Installation of the Emergency Escape-Slide Release-Mechanism Assembly
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific feeler gage
No specific warning notice(s)
No specific access platform(s) 3.4 m (11 ft. 2 in.)
R 98D52207551000 1 PIN-SAFETY - SLIDE RELEASE LEVER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific cotter pin-corrosion resistant steel MS24665-151

No specific washer AN960C616
No specific washer AN960C616L
No specific washer AN960C616LL
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-11-11-911-001 WIRELOCKING
Power
the External Power
25-23-47-000-010 Removal of the Door Frame Linings of the LH/RH AFT
Emergency Exit Doors, zones 251/252.
25-23-47-400-004 Installation of the Door Frame Linings of the LH FWD
25-23-47-400-009 Installation of the Door Frame Linings of the RH FWD
25-23-47-400-010 Installation of the Door Frame Linings of the LH/RH
AFT Emergency Exit Doors, zones 251/252.
52-22-00-820-004 Adjustment of the Slide Release Mechanism
25-62-48-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-62-48-991-002 Fig. 402

25-62-48-991-003 Fig. 403
3. __________
Job Set-up
Subtask 25-62-48-860-050

25-62-48-991-003)
42-00-861-001).
(2) Make sure that the access platform(s) are in position at the
applicable Emergency Exit Door(s).
(3) Make sure that the Emergency Exit Door(s) are open (Ref. TASK 52-22-
00-010-001), or (Ref. TASK 52-22-00-010-002).
(4) Make sure that the warning notice(s) are in position on the Emergency
Exit Door(s), to tell persons not to close the door(s).
(5) Make sure that the special precaution on the door damper and the
emergency operation cylinder is made (Ref. TASK 52-22-00-860-003).
(6) Make sure you have access to the inflation reservoir(s):

_______
EXPLOSION.
(a) Make sure that the overhead-stowage compartment-door(s) (3) above

the Emergency Exit Door(s) is(are) open.
(b) Make sure that the inflation-reservoir access-panel (1) above the
Emergency Exit Door is removed from the door frame lining.
____

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(7) Make sure that the lockpin assembly is installed in the operating
head of the inflation reservoir (Ref. TASK 25-62-49-000-001).

_______
SLIDE/SLIDE RAFT.
(8) Make sure that the door frame linings:
- of the LH FWD Emergency Exit Door, Zone 231 are removed (Ref. TASK
25-23-47-000-004).
- of the RH FWD Emergency Exit Door, Zone 232 are removed (Ref. TASK
25-23-47-000-009).
- of the LH AFT Emergency Exit Door, Zone 251 are removed (Ref. TASK
25-23-47-000-010).
- of the RH AFT Emergency Exit Door, Zone 252 are removed (Ref. TASK
25-23-47-000-010).
R (9) Make sure that the PIN-RIGGING - SLIDE RELEASE MECHANISM (55) is
installed in the related rigging hole of the lever assembly (54).
R (10) Make sure that the PIN-RIGGING - SLIDE RELEASE MECHANISM (44) is
installed in the related rigging hole of the release lever (43).
(11) Make sure that the insulation blankets in the area that you are

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4. Procedure
_________
Subtask 25-62-48-210-053
(1) Clean the component interface and/or the adjacent area:
_______
AND 15 MINUTES.
HEAT.

_______
CLEANING AGENTS (Material No. 11-003) a clean cloth and a

_______
MASK.

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Subtask 25-62-48-420-051
B. Installation of the Emergency Escape-Slide Release-Mechanism Assembly

(Ref. Fig. 403/TASK 25-62-48-991-003)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Apply special material on the threads of all screws:
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE

_______
SPECIAL MATERIAL.
WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS
_______
PROCEDURE.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) on the threads of

all screws, you use for the installation of the emergency
(2) Install the bearing-assembly:

_______
SPECIAL MATERIAL.
_______
PROCEDURE.
(a) Apply SEALANTS (Material No. 09-019) on the mating surface of the
bearing-assembly (6).

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(b) Put the bearing-assembly (6) in position and install the washers
(3) Install the override clutch:
NOTE : There are punch marks located on the override clutch (14), on
____
the shaft (16) and on the lever (28) to make the installation
procedure easier.
(a) Apply COMMON GREASE (Material No. 04-004) on the shaft (16).
(b) Push the shaft (16) a short distance through the door-frame
structure.
(c) Hold the override clutch (14) in position and align the punch
marks on the shaft (16) and the override clutch (14).
(d) Carefully push the shaft (16) through the opening of the override
clutch (14) until you can see it at the other side of the
opening.
(e) Apply COMMON GREASE (Material No. 04-004) on the inside-surface

of the sleeve (8).
(f) Hold the sleeve (8) in position and carefully continue to push
the shaft (16) through the sleeve (8) in the bearing-assembly
(6).
(g) Adjust the gap between the shaft (16) and the bearing-assembly
(6) (see detail E):
1
_ Put the bearing-assembly (18) in position and install the
washers (21) and (24), and the screws (22) and (25).
NOTE : This step is neccessary to hold the shaft (16) in

____
position.
2
_ Measure the distance between the shaft (16) and the
bearing-assembly (6) with a feeler gage.
3
_ Make sure that the gap is not less than 0.1 mm (0.0039 in.),
or more than 0.6 mm (0.0236 in.).
4
_ If the distance between the shaft (16) and the
bearing-assembly (6) is not in this tolerance, you must adjust
the gap with the washer(s) (7):
washer AN960C616,

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R
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and/or
washer AN960C616L,
and/or
washer AN960C616LL.
5
_ Remove the screws (22) and (25), the washers (21) and (24),
and the bearing-assembly (18).
6
_ Carefully pull the shaft (16) out of the bearing-assembly (6)
until you can install the washers (7) on the shaft (16).
7
_ Carefully push the shaft (16) back in the bearing-assembly
(6).
(h) Put the spring element (17) in the bearing-assembly (18).
(i) Install the bearing assembly:

_______
SPECIAL MATERIAL.
_______
PROCEDURE.
1
_ Apply SEALANTS (Material No. 09-019) on the mating surface of
the bearing-assembly (18).
2
_ Put the bearing-assembly (18) in position and install the
washers (21) and (24), and the screws (22) and (25).
(j) Install the stop-screw (23).
(k) Apply COMMON GREASE (Material No. 04-004) on the inside-surface

of the sleeve (26).
(l) Install the sleeve (26) and hold the lever (28) in position.
(m) Hold the override clutch (14) in position and align the punch
marks on the lever (28) and the shaft (16).
(n) Install the lever (28), the washer (29) and the dome nut (30).
R (o) Install the PIN-SAFETY - SLIDE RELEASE LEVER (27) in the related

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(4) Install the release-mechanism rod-assembly (46) (refer to as the rod
assembly):
(a) Apply COMMON GREASE (Material No. 04-004) on the pin (40).
(b) Put the eye-end of the rod assembly (46) in position at the
release lever (43).
(c) Install the pin (40), the washer (41) and the new cotter pin-
corrosion resistant steel MS24665-151 (42).
(d) Apply COMMON GREASE (Material No. 04-004) on the pin (48).
(e) Put the other eye-end of the rod assembly (46) in position at the
(f) Install the pin (48) the washer (49), and the new cotter pin-
corrosion resistant steel MS24665-151 (50).
NOTE : If you cannot install the pin (48) easily, adjust the rod
____
assembly (46).
(g) Adjust the rod assembly:
1
_ Cut, remove and discard the lock-wire from the lock-nuts (45)
and (47) on the rod assembly (46).
2
_ Loosen the lock-nuts (45) and (47).
3
_ Turn the eye-ends IN or OUT to adjust the rod assembly (46)
until you can easily install the pin (48).
4
_ Tighten the lock-nuts (45) and (47).
5
_ Safety the lock-nuts (45) and (47) with MISCELLANEOUS
(Material No. 19-010) (Ref. TASK 20-11-11-911-001).
6
_ Make sure that the eye-ends of the rod assembly (46) are in
safety.
(5) Install the release-mechanism control-cable assembly (9) (refer to as

the control cable):
(a) Put the control cable (9) in position in the slots of the
brackets (65) and tighten the lock-nuts (63) and (64) by hand.

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(b) Put the clamps (62) with the control cable (9) in position and
install the screws (61), the washers (60) and the nuts (59).
(c) Do not tighten the nuts (59) at this time.
(d) Apply COMMON GREASE (Material No. 04-004) on the pin (11).
(e) Put the eye-end of the control cable (9) together with the
washers (10) in position at the override clutch (14) and install
the pin (11).
(f) Install the washer (12) and the new cotter pin-corrosion
resistant steel MS24665-151 (13).
(g) Loosen the hand tight lock-nuts (63) and (64)
(h) Apply COMMON GREASE (Material No. 04-004) on the pin (51).
(i) Put the other eye-end of the control cable (9) together with the
washers (56) in position at the lever assembly (54) and install
the pin (51).
(j) Install the washer (52) and the new cotter pin-corrosion
resistant steel MS24665-151 (53).
(k) Allign the clamps (62) and tighten the nuts (59).
(l) Make sure that the control cable (9) is correctly installed in
the brackets (65) and tighten the lock-nuts (63) and (64).
(m) Adjust the control-cable:
1
_ Cut, remove and discard the lock-wire from the lock-nuts (57)
and the adjusting-nut (58) on the control cable (9).
2
_ Loosen the lock-nuts (57).
3
_ Remove the SAFETY PIN - SLIDE RELEASE LEVER (27) from the
related hole of the lever (28).
4
_ Turn the adjusting-nut (58) until the lever (28) touches the
stop-screw (23).
5
_ Turn the adjusting-nut (58) THREE FULL TURNS in the opposite
direction to make a gap between the lever (28) and the
lock-nut (23).

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6
_ Tighten the lock-nuts (57) on the control cable (9).
7
_ Safety the lock-nuts (57) and the adjusting-nut (58) with
MISCELLANEOUS (Material No. 19-010) (Ref. TASK 20-11-11-911-
001).
8
_ Slowly turn the lever (28) and make sure that the spring
plunger of the spring element (17) engages in its position in
the lever (28).
(n) Safety the lock-nuts (63) and (64) with MISCELLANEOUS (Material
No. 19-010) (Ref. TASK 20-11-11-911-001).
Subtask 25-62-48-820-052
C. Do this Adjustment
(1) Adjust the release shaft assembly (Ref. TASK 52-22-00-820-004)
Subtask 25-62-48-942-051
D. Remove the warning notice(s) from the Emergency Exit Door(s).
5. Close-up
________
Subtask 25-62-48-410-050
A. Close Access
25-62-48-991-003)
(1) Remove the RIGGING PIN - SLIDE RELEASE MECHANISM (55) from the
related rigging hole of the lever assembly (54).
(2) Remove the RIGGING PIN - SLIDE RELEASE MECHANISM (44) from the
related rigging hole of the release lever (43).
(3) Remove the lockpin assembly from the operating head of the inflation

_______
EXPLOSION.

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(4) Close the the inflation reservoir(s):
(a) Close the overhead-stowage compartment-door(s) (3) above the

Emergency Exit Door(s).
____
(b) Put the inflation-reservoir access-panel (1) in position on the

door frame-lining above the Emergency Exit Door and tighten the
fasteners (2).
(6) Install the door frame linings:
- of the LH FWD Emergency Exit Door, Zone 231 (Ref. TASK 25-23-47-
400-004).
- of the RH FWD Emergency Exit Door, Zone 232 (Ref. TASK 25-23-47-
400-009).
- of the LH AFT Emergency Exit Door, Zone 251 (Ref. TASK 25-23-47-
400-010).
- of the RH AFT Emergency Exit Door, Zone 252 (Ref. TASK 25-23-47-
400-010).
(7) Do the special precautions on the door damper and the emergency
operation cylinder (Ref. TASK 52-22-00-860-004).
(8) Remove the SAFETY PIN - SLIDE RELEASE LEVER (27) from the related
items.
(10) Close the Emergency Exit Door(s) from the passenger compartment
(Ref. TASK 52-22-00-410-001) or the outside (Ref. TASK 52-22-00-410-
002).
(11) Remove the access platform(s) from the applicable Emergency Exit
Door(s).
Subtask 25-62-48-862-050

(Ref. TASK 24-42-00-862-001).

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_____________________________________________________________
RESERVOIR - INFLATION, DOOR 2/3 (7774MM,7775MM,7776MM,7777MM)
____________________
TASK 25-62-49-000-001
Inflation Reservoir, Escape-Slide - Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-62-49-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-62-49-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 25-62-49-010-050
B. Get Access
(Ref. Fig. 401/TASK 25-62-49-991-001)
the EMER EXIT LT switch is set to the OFF position.
(2) Open the necessary emergency exit-door from the passenger compartment
(Ref. TASK 52-22-00-010-001).
(3) Put a WARNING NOTICE in position, to tell persons not to close the
door.
(4) Put the exit safety-barrier strap in position.
(5) Do one of the two applicable steps to get access to the inflation
reservoir:
- Push the quick-release fasteners (22) and open the access panel
(1).
- Open the door of the overhead stowage compartment and push the
quick-release fasteners (22) to release the cover (2). Carefully
remove the cover (2).
4. Procedure
_________
Subtask 25-62-49-020-052
A. Removal of the Inflation Reservoir

(Ref. Fig. 401/TASK 25-62-49-991-001)

_______
(b) Install the lock pin (3) in the regulator valve assembly of the

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(2) Remove the lockwire and open the spring safety clamp (5) on the
automatic release-lever mechanism (21) (referred to as
release-lever).
(3) Disconnect the nipple (6) of the automatic inflation cable (25) from
NOTE : The automatic inflation cable (25) is a component part of, and
____
must remain with, the inflation reservoir (19). If you must
remove:
- A charged inflation reservoir:

Do not attempt to remove the automatic inflation cable (25)
from the regulator valve assembly of the inflation reservoir;
this will operate the inflation reservoir discharge sequence.
The cable end-stop of the automatic inflation cable (25) is
retained by the lock pin (3) to prevent accidental removal of
the cable.
- A discharged inflation reservoir:

When the inflation reservoir discharge sequence is activated
the end stop, of the automatic inflation cable (25), detaches
fully from the regulator valve assembly. When you disconnect
the nipple (6) from the mechanism (21), you must retain the
automatic inflation cable (25) and keep it with the inflation
reservoir (19).
(4) Push in the release stud (7) and disconnect the manual inflation
cable (8) from the regulator valve assembly.
(5) Remove and keep the screw (9) and the washer (10) and disconnect the
bonding strap (11) from the mounting bracket (24).
(8) Disconnect the inflation hose assembly (13) from the inflation
reservoir union (14) on the regulator valve assembly.

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Inflation Reservoir

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Inflation Reservoir

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Inflation Reservoir

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(9) Safety the disconnected hose and union assemblies:
_______
DISCONNECTED HOSE ASSEMBLIES. IF NOT, THE SLIDES CAN BEGIN
TO INFLATE AND START TO DEPLOY WHEN THE AIRCRAFT
PRESSURIZES DURING FLIGHT.
UNWANTED DEPLOYMENT OF THE ESCAPE SLIDES IN FLIGHT CAN
(a) Remove the pressure seal caps from the pocket (4).
(b) Put the pressure seal caps on the disconnected hose and union
assemblies.

_______
EXPLOSION.
(a) Loosen the clamp nut until you can open the clamp (15), which is
adjacent to the regulator valve assembly.
(b) Loosen, but do not open, the reservoir clamp (16).
NOTE : A charged inflation reservoir weighs approximately 7.5 kg

____
(16.5346 lb).
(c) Hold the inflation reservoir (19) and remove the positioning pin
(17) from the mounting bracket (24).
NOTE : The positioning pin (17) is attached to the support

____
bracket (24) by a lanyard (18).
(d) Remove the inflation reservoir (19).
(11) Do a check of the pocket (4), make sure that it is empty.
(12) Loosen the clamp (26) and remove and retain the pocket (4) and the
clamp (26) from the inflation reservoir (19).
NOTE : The pocket (4) and the clamp (26) are not inflation reservoir
____
component parts; you must install them on the replacement
inflation reservoir.

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TASK 25-62-49-400-001
Inflation Reservoir, Escape-Slide - Installation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(8.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-62-00-210-001 Check Pressure at Door Escape-Slide/Slide Raft
Pressure Gage (if not connected to CIDS)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

25-62-49-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-62-49-860-052

(Ref. Fig. 401/TASK 25-62-49-991-001)
42-00-861-001).
the EMER EXIT LT switch is set to the OFF position.
(3) Make sure that the necessary emergency exit-door is open from the
passenger compartment (Ref. TASK 52-22-00-010-001).
(4) Make sure that the WARNING NOTICE is in position, to tell persons not
to close the door.
(5) Make sure that the exit safety barrier strap is in position.
(6) Make sure that you have access to the inflation reservoir with one of
the two applicable steps:
- The access panel (1) is open.
- The door of the overhead stowage compartment is openned and the
cover (2) is removed.

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4. Procedure
_________
Subtask 25-62-49-560-050

(Ref. Fig. 401/TASK 25-62-49-991-001)
_______
EXPLOSION.
(1) Make sure that the inflation reservoir (19) is safetied:

_______
SLIDE/SLIDE RAFT.
(a) Make sure that the lockpin assembly (3) is installed in the
regulator valve assembly of the inflation reservoir (19).
(2) Do a check of the inflation reservoir assembly. Make sure that the
inflation reservoir (19) and all attached components are in a
satisfactory condition.
(3) Make sure that the automatic inflation cable (25) is installed in the
regulator valve assembly of the inflation reservoir (19).
(4) Do a check of the inflation reservoir pressure gage (20). Make sure
that:
- The gage is in a satisfactory condition.
- The pointer is in the green GO band (Ref. TASK 25-62-00-210-001).
(5) Put the stowage pocket (4) and the stowage pocket attach clamp (26)
in position on the inflation reservoir (19) and tighten the attach
clamp (26).
(6) Do a check and make sure that the manual inflation handle (27) is in
its correct position.
NOTE : The manual inflation handle is held by velcro behind a

____
breakaway see through cover. It is located at the top right of
the door.

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Subtask 25-62-49-420-052
B. Installation of the Inflation Reservoir

(Ref. Fig. 401/TASK 25-62-49-991-001)
_______
EXPLOSION.
(1) Put the free end of the inflation reservoir (19) in the attach clamp
(16) and hold the inflation reservoir (19) in position. Do not
tighten the attach clamp (16).
NOTE : A fully charged inflation reservoir weighs approximately 7.5

____
kg (16.5346 lb).
(2) Install the positioning pin (17) in the mounting bracket (24).
NOTE : The positioning pin (17) will align the inflation reservoir
____
(19) to the correct installation position for the inflation
cable assemblies (8) and (25).
(3) Close and tighten the attach clamp (15).
(4) Tighten the attach clamp (16).
(5) Torque the attach clamps (15) and (16) to 0.38 m.daN (33.62 lbf.in).
(6) Remove the pressure seal caps from the inflation hose assembly (13)
and the inflation reservoir union (14).
(7) Put the pressure seal caps in the stowage pocket (4).
(8) Tighten the inflation hose assembly (13) on the inflation reservoir
union (14), and torque to between 3.90 and 4.30 m.daN (28.76 and
31.71 lbf.ft).
(9) Push in the release stud (7) and insert the ball end of the manual
inflation cable (8) in the regulator valve assembly.
NOTE : If the length of the manual inflation cable (8) is not

____
correct, you must adjust the position of the manual inflation
handle (27).

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(10) Let go of the release stud (7).
(11) Carefully pull the manual inflation cable (8) and make sure that the
ball end is correctly installed.
(12) Install the nipple (6) of the automatic inflation cable (25) in the
release-lever (21).
(13) Close the spring safety clamp (5).
NOTE : When you close the spring safety clamp on the release-lever,
____
you must safety the clamp in position with lockwire. Wind the
lockwire around the two splayed ends of the spring clamp arms
and twist the ends of the lockwire together.
(14) Safety the spring safety clamp (5) with MISCELLANEOUS (Material No.
19-010).
condition.
(18) Put the bonding strap (11) in position and install and tighten the
screw (9) and the washer (10). Make good any damage to the protective
coating and/or sealant (Ref. TASK 20-28-00-912-004).
(19) Remove the lockpin assembly (3) from the regulator valve assembly of
the inflation reservoir (19).
(20) Put the lockpin assembly (3) in the pocket (4).
5. Close-up
________
Subtask 25-62-49-410-050
A. Close Access
(Ref. Fig. 401/TASK 25-62-49-991-001)
items.

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(2) Do one of the two applicable steps:
- Close the access panel (1) and push the quick-release fasteners
(22) to lock the access panel (1).
- Install the cover (2) and push the quick-release fasteners (22) to
lock the cover (2). Close the door of the overhead stowage
compartment.
(3) Put the exit safety barrier strap in the retracted position.
(5) Close the emergency exit-door from the passenger compartmant

(Ref. TASK 52-22-00-410-001).
Subtask 25-62-49-862-050

(Ref. TASK 24-42-00-862-001).

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EVACUATION SIGNALING EQUIPMENT - DESCRIPTION AND OPERATION
__________________________________________________________
1. _______
General
The evacuation signaling equipment is operated by the captain or purser in
an emergency (on the ground or on water) if the aircraft has to be
evacuated. The system gives a signal to the cabin crew to start the
evacuation of the passengers and crew. The essential busbar supplies
electrical power to the system.
2. Component
__________________
Location
(Ref. Fig. 001)
R **ON A/C 001-012, 014-099,
(Ref. Fig. 002)
R **ON A/C 101-199, 901-999,
(Ref. Fig. 002A)
**ON A/C ALL
(Ref. Fig. 003, 004)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2WP CAPT & PURS 21VU 211
3WP COMMAND 21VU 211
5WP WARNING HORN 48VU 210
7WP HORN SHUT OFF 21VU 211
3. __________________
System Description

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R Overhead Panel Evacuation Signaling Components
Figure 001

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Location of Evacuation Signaling Components - FWD Cabin
Figure 002

R

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Location of Evacuation Signaling Components - FWD Cabin
Figure 002A

R

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Location of Evacuation Signaling Components - AFT Cabin
Figure 003

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Location of CIDS, Director - Avionics Compartment
Figure 004

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R **ON A/C 001-012, 014-099,
A. Evacuation Signaling Components - Cockpit

(Ref. Fig. 001)
(1) The evacuation signaling components and signal sources installed on

the overhead panel in the cockpit include:
- a warning horn 5WP on panel 48VU,
- a COMMAND pushbutton switch 3WP on panel 21VU, with EVAC and ON
indicator lights included in the switch unit,
- a CAPT & PURS and CAPT, two-position selector switch 2WP, installed
on panel 21VU,
- a HORN SHUT OFF pushbutton switch 7WP on panel 21VU.
B. Evacuation Signaling Components - FWD Utility Area

(Ref. Fig. 002)
(1) The evacuation signaling components, interfaces and signal sources

installed in the FWD utility area include:
- a COMD pushbutton switch with an internal indicator light,
- a RESET pushbutton switch,
- an EVAC indicator light is installed on the FWD ATTENDANT panel,
- an EVAC ALERT indicator light (optional) is installed on the
standard AREA CALL panel.
(2) The components of the Cabin Intercommunication Data System (CIDS)

(ref. 23-73-00) installed in the FWD utility area, that interface
with the evacuation signaling system include:
- Decoder/Encoder Units (DEU), types A and B located in the overhead
compartmend. The type A DEU has two amplifiers that function
independently,
- a Programming and Test Panel (PTP) witch contains a cabin
Assignment Modul (CAM), installed adjacent to the FWD ATTENDANT
panel (behind an access cover), has the cabin configuration,
- cabin loudspeakers.
C. Evacuation Signaling Components - AFT Utility Area

(Ref. Fig. 003)

installed in the AFT utility area include:
- a TONE OFF pushbutton switch and EVAC indicator light installed on
the left AFT ATTENDANT panel,
- COMD and RESET pushbutton switches, EVAC and COMD indicator lights
(optional) on the left and right AFT ATTENDANT panels,

R

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- EVAC ALERT indicator lights (optional) on the standart AREA CALL
panels.
(2) The components of the CIDS (Ref. 23-73-00) installed in the AFT
utility area that interface with the evacuation signaling system
include:
- Decoder/Encoder Units type DEU A and DEU B, located in the overhead
compartmend,
- cabin loudspeakers.
D. CIDS (Ref. 23-73-00) Components - Avionics Compartment

(Ref. Fig. 004)
(1) The CIDS components that interface with the evacuation signaling
system installed in the avionics compartment include:
- two CIDS directors. No. 1 (Active) is installed on panel 87VU and
No. 2 (Hot-standby) is installed on panel 88VU in equipment rack
137MCU. Each director contains an Onboard Reprogrammable-Memory
(OBRM).
**ON A/C 101-199, 901-999,
A. Evacuation Signaling Components - Cockpit

(Ref. Fig. 001)
(1) The evacuation signaling components and signal sources installed on

the overhead panel in the cockpit include:
- A warning horn 5WP on panel 48VU.
- A COMMAND pushbutton switch 3WP on panel 21VU, with EVAC and ON
indicator lights included in the switch unit.
- A CAPT & PURS and CAPT, two-position selector switch 2WP, installed
on panel 21VU.
- A HORN SHUT OFF pushbutton switch 7WP on panel 21VU.
B. Evacuation Signaling Components - FWD Utility Area

R
(Ref. Fig. 002A)
R
include:
(a) On the Flight Attendant Panel (FAP) 120RH:

- An EVAC CMD button and an EVAC RESET button. They each have an
internal indicator light, and are on the hardkey panel.

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(b) In the FWD utility area,
- On the Additional Attendant Panel (AAP), an EVAC button and an
EVAC RESET button. They each have an internal indicator light.
- On the Attendant Indication Panel (AIP), an EVACUATION ALERT
message is shown with an indicator light.
- On the Area Call Panel (ACP), an EVAC ALERT indicator light is
installed.
(2) The components of the Cabin Intercommunication Data System (CIDS)

(Ref. 23-73-00) installed in the FWD utility area, that have an
interface with the EVAC system include:
- Decoder/Encoder Units (DEU), types A and B located in the overhead
area. The DEU-A type has two amplifiers that function
independently.
- A FAP which contains a Cabin Assignment Module (CAM), installed
adjacent to the FWD door 1, has the cabin configuration.
- Cabin loudspeakers.
C. Evacuation Signaling Components - AFT Utility Area

(Ref. Fig. 003)

installed in the AFT utility area include:
- On the AAP, an EVAC button and an EVAC RESET button. They each have
an internal indicator light.
- On the AIP, an EVACUATION ALERT message is shown with an indicator
light.
- On the ACP, an EVAC ALERT indicator light is installed.
(2) The components of the CIDS (Ref. 23-73-00) installed in the AFT
utility area that have an interface with the EVAC system include:
- Decoder/Encoder Units type DEU A and DEU B, located in the overhead
area.
- Cabin loudspeakers.
D. CIDS (Ref. 23-73-00) Components - Avionics Compartment

(Ref. Fig. 004)
(1) The CIDS components that have an interface with the EVAC system
installed in the avionics compartment include:
- Two CIDS directors. No. 1 (Active) is installed on panel 87VU and
No. 2 (Hot-standby) is installed on panel 88VU in equipment rack
137MCU. Each director contains an Onboard Reprogrammable-Memory
(OBRM).

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**ON A/C ALL
4. _________
Interface
The evacuation and signaling equipment has interfaces with:
- the Cabin Intercommunication Data System (CIDS) (Ref. 23-73-00).
5. Operation/Control
________________________________
and Indicating
(Ref. Fig. 005)
A. Evacuation Signaling Equipment Control
(1) Discrete input signals, supplied to the No. 1 CIDS director (active)
from the cockpit, control the evacuation signaling equipment. If the
No. 1 CIDS director becomes unserviceable, the No. 2 CIDS director
(hot-standby) keeps the system in operation. Facilities to supply
other input signals to the CIDS director from the AFT utility area or
the FAP are optional.
B. Cockpit Controls and Indications
(1) The COMMAND pushbutton switch 3WP supplies the electrical ground
connection for the evacuation command signals of the system.
Operation of the COMMAND pushbutton switch to the ON position causes:
- The ON indicator light (part of the switch) to come on.
- Transmission of a signal from the CIDS director to the warning horn
5WP.
- The EVAC indicator light (part of the COMMAND switch) to come on.
- A flashed indication for a general alert.
(2) The CAPT & PURS and CAPT (only) selector switch 2WP, selects who is
able to activate an EVAC ALERT.
The selection sequence of the switch is:
Switch set to CAPT & PURS position
-------------------------------------------------------------------------------
I I COCKPIT COMMAND SWITCH I
I I-------------------------------------------------
I I OFF I ON I
-----------------------------I------------------------I------------------------
I PURSER I OFF I No alert I Alert I
I CONTROL I--------------I------------------------I------------------------
I SWITCH I ON I Alert I Alert I
-------------------------------------------------------------------------------
Switch set to CAPT position

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Principle Diagram, Evacuation Signaling Equipment
Figure 005

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-------------------------------------------------------------------------------
I I COCKPIT COMMAND SWITCH I
I I-------------------------------------------------
I I OFF I ON I
-----------------------------I------------------------I------------------------
I PURSER I OFF I No alert I Alert I
I CONTROL I--------------I------------------------I------------------------
I SWITCH I ON I Alert I Alert I
I I I cockpit only I I
-------------------------------------------------------------------------------
(3) Operation of the HORN SHUT OFF pushbutton switch 7WP cancels the
evacuation tone transmission to the warning horn 5WP in the cockpit.
C. Controls and Indications in the Cabin
(1) FAP:
(a) Operation of the EVAC CMD pushbutton switch causes:

- The CMD indicator light (part of the switch) to come on.
- The transmission of evacuation tone from the CIDS director to
specified loudspeakers in the cabin.
- The EVAC indicator light on the FAP to come on.
- A flashed indication for a general alert.
(b) If the COMMAND switch 3WP (on the overhead panel in the cockpit)
is selected ON, a visual EVAC ALERT indication comes on steady or
flashes (optional).
(c) Operation of the RESET pushbutton switch cancels the evacuation

tone transmission to the respective loudspeakers in the cabin.
(2) Left AFT ATTENDANT Panel:
(a) A visual EVAC indication comes on steady or flashed.
(b) Operation of the RESET pushbutton switch cancels the evacuation

tone transmission to the respective loudspeakers.
(c) Facilities for other EVAC CMD and EVAC indications (optional) are
installed at the AFT ATTENDANT stations and AREA CALL panels (in
the AFT utility area).

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EVACUATION SIGNALING EQUIPMENT - ADJUSTMENT/TEST
________________________________________________
TASK 25-63-00-710-001
Operational Check of EVAC Function. NOTE: If installed.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23-73-00-710-004 Operational test of the Emergency Evacuation (EVAC)

Signaling System
23-73-00-710-026 Operational test of the Emergency Evacuation (EVAC)
Signaling System
3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-63-00-010-053
A. There is no special job set-up for this task.
**ON A/C 101-199,
Subtask 25-63-00-010-054
B. There is no special job set-up for this task.

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R **ON A/C ALL
4. Procedure
_________
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-63-00-710-054
A. Operational Test
(1) Do the operational test of the emergency evacuation (EVAC) signaling

system (Ref. TASK 23-73-00-710-004).
**ON A/C 101-199,
Subtask 25-63-00-710-052
B. Operational Test
(1) Do the operational test of the emergency evacuation (EVAC) signaling

system (Ref. TASK 23-73-00-710-026).

R

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FIRST AID EQUIPMENT - DESCRIPTION AND OPERATION
_______________________________________________
1. _______
General
The first aid equipment is installed in the aircraft at different
locations/stowage compartments, near to an exit (utility areas). It is easy
to get access to the equipment, which is kept prepared for immediate use, if
an on-board emergency occurs.
2. __________________
Component Location
R **ON A/C 101-199,
(Ref. Fig. 001)
**ON A/C 901-901,
(Ref. Fig. 001A)
R **ON A/C 902-999,
R (Ref. Fig. 001B)
**ON A/C ALL
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
41MM KIT-FIRST AID 211 25-10-00
7588MM DEFIBRILLATOR 200 25-10-00
7589MM RESUSCITATOR KIT 200 25-64-00
7596MM ASPIRATOR 200 25-10-00
7600MM FIRST AID KIT 200 25-64-00
7603MM FIRST AID EQUIP 200 25-10-00
7610MM DOCTORS KIT 200 25-64-00
7732MM RESPIRATOR 200 25-64-00
7737MM BOTTLE, EYEWASH 200 25-10-00

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R First Aid Equipment - Component Location
R Figure 001

R

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First Aid Equipment - Component Location
R Figure 001A

R

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Page 3
May 01/07

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First Aid Equipment - Component Location
R Figure 001B

R

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3. _____________________
A. First Aid Kit
First aid kits are kept at various locations in the aircraft. The kits
contain medication to give aid to passengers or crew members who become
ill, or suffer light injury. The contents of each kit is kept in a
hermetically-sealed waterproof container. An in service life, usually
of five years, is given to each first aid kit. The life expired date is
printed on the front of the waterproof container. To avoid damage to the
kit equipment, remove the first aid kit from the parked aircraft if the
cabin temperature is below -10 deg.C (+14.00 deg.F), or above 40 deg.C
(104.00 deg.F).
Keep the first aid kit in a place with a temperature between min. 1 deg.C
(33.80 deg.F) and 40 deg.C (104.00 deg.F) max.
Pillows, blankets and thermal blankets are kept in the aircraft to give
to passengers who feel cold during low cabin temperatures. An
air-sickness bag is also kept in the seat pocket.
**ON A/C 101-199, 901-999,
B. Doctors/Medical Kit (Cockpit - 41MM) (Cabin - 7610MM)
A doctors medical kit is kept in the aircraft for the use of a doctor, if
on board. The kit contains medicines and equipment to help passengers or
crew members who are badly injured or taken dangerously ill. To avoid
damage to the kit equipment, remove the doctors kit from the parked
aircraft if the cabin temperature is below 1 deg.C (33.80 deg.F), or
above 40 deg.C (104.00 deg.F).
Keep the doctors kit in a place with a temperature between these two
temperatures.

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FIRST AID EQUIPMENT - INSPECTION/CHECK
______________________________________
TASK 25-64-00-200-001
R Visual Inspection of the First Aid Equipment (7600MM/7602MM)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Not Applicable
3. __________
Job Set-up
Subtask 25-64-00-010-050
A. Get Access
R (1) Open the necessary stowage compartment(s).
R (2) Remove the first aid kit(s) 7600MM/7602MM from the stowage
R compartment(s).
R For the locations of the first aid kit(s) refer to the paragraph
R Component Location of the Description and Operation.
4. Procedure
_________
Subtask 25-64-00-210-050
A. Inspection
R
(1) Examine the hermetic seal of the first aid kits for condition.
(2) Read the label on the first aid kits to make sure that their use-life
has not expired.
R NOTE : Replace the first aid kit(s) 7600MM/7602MM with new items if
____
R the use-life has expired or the kit(s) are damaged/used.

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5. Close-up
________
Subtask 25-64-00-410-050
A. Close Access
R (1) Install the first aid kit(s) 7600MM/7602MM in the stowage

R compartment(s).
R (2) Close the stowage compartment(s).
items.

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MISCELLANEOUS EMERGENCY EQUIPMENT - DESCRIPTION AND OPERATION
_____________________________________________________________
1. _______
General
The miscellaneous emergency equipment is installed in the aircraft at
different locations/stowage compartments, near to an exit (utility areas).
It is easy to get access to the equipment, which is kept prepared for
immediate use, if an on-board emergency occurs.
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 901-999,
(Ref. Fig. 001B)

R
**ON A/C 101-199, 901-999,
3. __________________
System Description
A. Emergency Locator Transmitter (ELT) System

(Ref. Fig. 002, 003)
The ELT system transmits on 3 frequencies, 121.5 MHz (Civil) and 243 MHz
(Military) homing-signals and 406 MHz to the COSPAS-SARSAT satellite
system. The battery-pack, installed in the ELT housing, supplies the
power to operate the system.

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Miscellaneous Emergency Equipment - Component Location

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INTENTIONALLY BLANK

R

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R Miscellaneous Emergency Equipment - Component Location
R Figure 001A

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Figure 001B

R

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ELT System - Component Location
Figure 002

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ELT System - Schematic Diagram
Figure 003

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The satellite system transmits the 406 MHz distress signal to a Local
User Terminal (LUT), when the LUT is in range. The LUT receiving range is
a radius of approximately 2.500 km (1367.00 NM). When the LUT is not in
receiving range, the satellite system stores the distress signal until
transmission is possible. The LUT automatically processes the distress
signal to identify and show the position of the aircraft to a radius of
approximately 1.8 km (5900.00 ft.). The processed data is transmitted to
a Mission Control Center (MCC). The MCC sends the data to an applicable
Rescue Coordination Center (RCC), where Search And Rescue (SAR)
operations are started. The 121.5 MHz and 243 MHz signals are used to
find the aircraft in the final stage of SAR operation.
The ELT system has:

- An ELT (110MX).
- An adapter cable (141MX) and programming-dongle (110MX-A).
- A remote-control panel (RCP) (111MX).
- An antenna (112MX).
- A Mounting bracket (140MX)
4. _________
Interface
(Ref. Fig. 003)
The ELT system has interfaces with:

- The cockpit to ground-crew call-system (WC) (Ground horn).
- The annunciator-light test and dimming system (LP).
- The instrument and panel integral-lighting system (LF).
**ON A/C ALL
5. _____________________
**ON A/C 001-012, 014-099, 101-199, 902-999,
A. Megaphone
R **ON A/C 001-012, 014-099, 902-999,
(Ref. Fig. 004)
R **ON A/C 101-199,
R (Ref. Fig. 004A)

R

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Megaphone - Component Description
Figure 004

R

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Megaphone - Component Description
Figure 004A

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R **ON A/C 001-012, 014-099, 101-199, 902-999,
The megaphone is held in position in a bracket with a strap/clamp. It is

hand-operated, and used to amplify voice communication in an emergency.
The megaphone is powered by batteries, which are installed loosely in the
handle/housing, or in a cartridge. The polarity indication for the
batteries is shown on the housing/cartridge.
If available, installed on the handle/housing are:

- A volume control knob.
- A siren/fog horn function.
- A strap.
**ON A/C 901-901,
A. Megaphone
(Ref. Fig. 004A)
The megaphone is installed near to an exit, and is held in position in a

bracket with a strap/clamp. It is hand-operated, and used to amplify
voice communication in an emergency. The megaphone is powered by
batteries, which are installed loosely in the handle/housing, or in a
cartridge. The polarity indication for the batteries is shown on the
housing/cartridge.
If available, installed on the handle/housing are:

- A volume control knob.
- A siren/fog horn function.
- A strap.
**ON A/C ALL
B. Flashlight
Hand-held flashlights are installed at different locations in the cabin,

for easy use by crew members. You use them if bad light occurs during an
on-board emergency. The flashlights are battery operated and you can
easily replace the batteries.
An automatic ON/OFF switch is installed on the flashlights.
The light will go on when you take it out of the support and the light
will go off when you put it in the support.

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C. Crash Axe (Cockpit - 19MM), (Cabin - 7620MM)
The crash axe is used to cut through light structures, panels and windows
to get access or exit in an emergency. The insulated handle is resistant
to high voltages.
D. Emergency Locator Transmitter (ELT)
**ON A/C 001-012, 014-099, 901-901,
(Ref. Fig. 005)
**ON A/C 101-199, 902-999,
(Ref. Fig. 005A)
**ON A/C 001-012, 014-099, 901-901,
The ELT is kept in a stowage compartment, held in position in a bracket

with straps/clamps. It is an automatic buoyant unit with an
aluminum-alloy cylindrical housing and includes these components:
- Placards attached to the housing (Nameplate - Operating instruction
plate).
- A transmitter (mercury switch - if installed).
- A water-activated battery.
- A self-erecting antenna.
- A lanyard assembly.
- A liquid container.
(1) Transmitter (Mercury Switch - if installed)
The transmitter and mercury switch are kept in one half of the
housing. This half of the housing is fluorescent RED or international
ORANGE, and water-tight. The mercury switch S1 controls the power
supply between the battery and the transmitter. The power is supplied
only when the ELT is held in a upright position (approx. 70 deg from
vertical).
In operation the transmitter sends:

R - The ELT transmits on three frequencies, 121.5 MHz (Civil) and 243
R MHz (Military) homing-signals, and 406 MHz to the COSPAS-SARSAT
R satellite system.
R

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ELT - Component Description
Figure 005

R

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Page 15
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Figure 005A

R

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User Terminal (LUT), when the LUT is in range. The LUT receiving
range is a radius of approximately 2,500 km (1367.00 NM). When the
LUT is not in receiving range, the satellite system keeps the
distress signal until transmission is possible. The LUT automatically
processes the signal to identify and show the position of the
aircraft to a radius of approximately 1.8 km (5900.00 ft.). The
processed data is transmitted to a Mission Control Center (MCC). The
MCC sends the data to an applicable Rescue Coordination Center (RCC),
where Search And Rescue (SAR) operations are started. The 121.5 MHz
and 243 MHz signals are used to find the aircraft in the final stage
of SAR operation.
(2) Water-Activated Battery
The battery is kept in the other half of the housing and supplies
power to the transmitter. The battery operates when fully put in
water (salt or fresh) or any other water based fluids (tea, coffee,
soup or urine). Holes in the end cover of the battery housing let the
water in. The displaced air is removed through vent holes in the top
of the battery housing. External test points (3) on the battery
housing let you check the battery condition and test the ELT.
(3) Self-Erecting Antenna
The antenna is attached to the top of the transmitter housing with a

flexible spring-loaded stainless-steel cable. It is stored in the
folded position along the length of the housing and held in position
with:
- Water-soluble tape.
- Or, an aluminum retaining clip held with water-soluble tape.
The retaining clip lets you bring the antenna to the vertical
position to do thetest of the ELT without breaking the water-soluble
tape.
(4) Lanyard Assembly
The lanyard assembly has a 18.3 m (60.0 ft.) braided nylon cord
attached to a flexible stainless-steel yoke cable. The yoke cable is
attached with loops to the battery housing and the nylon cord is
wound on a holder card. They are wound around the battery housing and
held in position with water-soluble tape. The free end of the nylon
cord is held in position with a lanyard guide and the folded antenna
with approximately 1.4 m (4.0 ft.) to attach to a life raft.

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R
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(5) Liquid Container
The plastic liquid container is wound around the battery housing and
held in position with the lanyard assembly. The container is used to
operate the ELT on land.
R **ON A/C 101-199, 902-999,
The ELT is kept in a stowage compartment, and is installed with the

interface in flight direction. The bracket has a label which shows
flight direction (arrow) and part number. The ELT has a rectangular
shaped housing made of molded plastic, which is ORANGE. The ELT has
these components:
- Labels attached to the housing (Identification, Instruction, and
Battery-Pack).
- An electronic board.
- A two lithium battery-packs.
- An interface.
- An whip-antenna.
- A float.
- A lanyard.
The electronic board has electrical cable connections to the

interface, which is on the front face of the housing. The
battery-pack is filled in a heat-shrink sleeve and installed between
foam wedges for protection. The interface includes:
- A TEST push button.
- An WHIP ANTENNA.
- A TX RED LED indicator.
- An ARMED/OFF/ON TOGGLE switch.
The antenna is connected to the TNC connector, folded back on itself

and pushed through a hole in the float. During operation, the antenna
will move quickly back to a straight position, when you remove it
from the float. The antenna is safetied by a nylon cord, which is
attached to the housing.
The ELT transmits on three frequencies, 121.5 MHz (Civil) and 243 MHz
(Military) homing-signals, and 406 MHz to the COSPAS-SARSAT satellite
system. The battery-pack supplies the power to operate the ELT, for a
minimum time of 48 hours at -20.0 deg.C (-4.00 deg.F).
User Terminal (LUT), when the LUT is in range. The LUT receiving
range is a radius of approximately 2,500 km (1367.00 NM). When the
LUT is not in receiving range, the satellite system keeps the

R

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distress signal until transmission is possible. The LUT automatically
processes the signal to identify and show the position of the
aircraft to a radius of approximately 1.8 km (5900.00 ft.). The
processed data is transmitted to a Mission Control Center (MCC). The
MCC sends the data to an applicable Rescue Coordination Center (RCC),
where Search and Rescue (SAR) operations are started. The 121.5 MHz
and the 243 MHz signals are used to find the aircraft in the final
stage of SAR operation.
(1) Not Applicable
(2) Not Applicable
(3) Not Applicable
(4) Not Applicable
(5) Not Applicable
R **ON A/C 101-199, 901-999,
E. Protective Gloves (Cockpit - 32MM), (Cabin - 7700MM)
Protective gloves are made of materials that are resistant to heat. They
are supplied for use if a fire occurs and to handle overheated equipment.
**ON A/C ALL
F. Safety On Board Card
A safety on board card is put in the rear pocket of each passenger seat.
The card shows the passenger, with the aid of illustrations:
- Take-off and landing procedures.
- Emergency exit and escape-slide locations.
- Emergency landing procedures.
- How to use an oxygen mask.
- Floor-level escape-path markings.
- How to use a life vest.

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**ON A/C 101-199, 901-999,
G. ELT System
(Ref. Fig. 002)
(1) ELT (110MX)

(Ref. Fig. 006)
The ELT is installed in a bracket, held in position with two buckles

and straps, with the interface in flight direction. The bracket is
installed above a ceiling panel 261BC in the AFT utility area. The
bracket has three location holes, two straps and placards
(Identification and Flight direction). The ELT has an aluminum-alloy
casing which is orange-colored. The casing has two parts (base plate
and housing) that are attached together by screws, washers and an
O-ring, and includes these components:
- Placards attached to the casing (Identification, Strap,
Instruction, Type and Battery).
- An electronic board.
- A three cell battery-pack.
- A two cell battery-pack.
- An interface.
- An auxiliary-antenna (referred to as antenna).
- A tether.
The base plate is divided into two compartments by a partition, with

a hole for the electrical cable connection between the battery-packs
and the electronic board. The bottom face of the base plate has three
locking pins. The electronic board is installed in the front half
(flight direction) by screws and washers. The battery-packs are
installed in the rear half on a foam wedge, and covered by a
heat-shrink sheath.
The housing is divided into two compartments by a partition. The

front half (flight direction) has the electrical cables that connect
the interface to the electronic board. The rear half has a foam wedge
to prevent damage to the battery-packs. The interface, on the front
face of the housing includes
- A RCP connector.
- An ANT connector.
- A RED indicator.and
- An ON/OFF/ARMED switch.
The RCP connector is used to connect:

- A RCP.
- Programming and test equipment.

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Figure 006

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- An adapter cable (141MX) and programming-dongle connector (110MX-A)
(if installed).
- Maintenance-dongle.
The maintenance-dongle has a maintenance identification data (ID)

code programmed in its memory. When you replace the ELT, the removed
ELT keeps its ID, which is necessary in portable mode. To prevent two
ELTs with the same ID, you must program the removed ELT with the
maintenance-dongle. A RED Remove before flight streamer is attached
to the maintenance-dongle. If you accidentally operate an ELT with a
maintenance ID, the signal will be ignored by the satellite system,
and SAR operations are not started.
The antenna is folded back on itself and kept in loops on the straps,
when the ELT is installed in the aircraft. When you remove the
antenna it will spring quickly back to a straight position. The
antenna is attached to the housing by a stainless-steel cord. The
tether is attached to a strap, and together with the antenna is used
in portable mode.
(2) Adapter cable (141MX) and Programming-dongle connector (110MX-A)

(Ref. Fig. 006)
The adapter cable is attached to the bracket, which is installed

above the ceiling panel 261BC in the AFT utility area. The ELT is
installed in the bracket and the programming-dongle connector is
connected directly to the ELT RCP connector. The connector at the
other end of the adapter cable is connected to the connector from the
RCP. The adapter cable is approximately 200 mm (7.87 in.) long.
(3) RCP (111MX)

(Ref. Fig. 007)
The RCP is installed on the cockpit overhead-panel and held in

position with two captive screws. It is an enclosed box with a
lighted front panel. The front panel has an ON/TEST indicator and an
ON-ARMED-TEST/RESET switch. The back panel has an identification
placard and a connector to connect the RCP to the RCP connector on
the ELT.

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RCP - Component Description
Figure 007

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(4) Antenna (112MX)
(Ref. Fig. 008)
The antenna is installed on the upper external fuselage between FR64

and FR65 and held in position with six screws. It transmits
three-frequency omni-directional signals when the ELT operates. It
has a radiating element placed in a printed circuit which is enclosed
in a fiberglass radome on a aluminum-alloy base plate. The base plate
has a BNC connector on the lower side, which is sealed with an
O-ring. The BNC connector is connected by coaxial cable to the ANT
connection on the ELT. The coaxial cable is covered in a fire
resistant hose/tape.
H. Antenna (112MX)
(Ref. Fig. 009)
The antenna is installed on the upper external fuselage between FR64 and
FR65 and held in position with six screws. It transmits three-frequency
omni-directional signals, if an emergency locator transmitter (ELT) is
installed and operates. It has a radiating element placed in a printed
circuit which is enclosed in a fiberglass radome on a aluminum-alloy base
plate. The base plate has a BNC connector on the lower side, which is
sealed with an O-ring. The BNC connector is connected by coaxial cable to
the ANT connection on the ELT (if installed). The coaxial cable is
covered in a fire resistant hose/tape.
6. ________________________________
A. ELT System
(Ref. Fig. 003)
(1) ELT (110MX)

(Ref. Fig. 006)
The ELT transmits distress signals, installed in the aircraft, or

used in portable mode. When the ELT is installed, it can be operated
automatically or manually. When you use the ELT in portable mode it
is operated manually. In portable mode you connect the antenna to the
ANT connection on the ELT. You must remove the antenna carefully from
the loops on the straps, because it is folded, and will spring
quickly back to a straight position. In an emergency over water you
remove the tether from the strap and attach it to a life raft.
The two battery-packs supply the power to operate the ELT, installed
in the aircraft, or used in portable mode. The 3 cell battery-pack
supplies power to the electronic board which includes the G-switch,
and the 2 cell battery-pack supplies power to the G-switch.

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Antenna - Component Description
Figure 008

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Antenna - Component Description
Figure 009

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INTENTIONALLY BLANK

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INTENTIONALLY BLANK

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The 121,5/243 MHz transmitter transmits a sweep distress signal for
more than 48 hours at -20.0 deg.C (-4.00 deg.F) in automatic or
manual operation. The distress signal transmits continuously with an
output power of 100 mW on each frequency. The transmission starts
immediately after the BITE test sequence is completed.
The 406 MHz transmitter transmits a digital signal for 24 hours at

-20.0 deg.C (-4.00 deg.F) in automatic or manual operation. The
digital signal is a message of 122 bits (aircraft identification)
transmitted every 50 seconds for 440 msec. The first transmission
starts after 50 seconds.
(a) Operation Modes
Automatic operation occurs:

- When the ELT is connected to its system in the aircraft, and
the G-switch detects an impact sufficient to start
transmission.
Manual operation occurs:

- When the ELT is connected to its system in the aircraft and the
G-switch is not triggered, but a signal must be transmitted
(aircraft out of operation, injured passengers/crew members).
- When the ELT is conected to its system in the aircraft and you
do a self-test (BITE).
- When the ELT is disconnected from its system, removed from the
aircraft and used in portable mode.
Accidental operation occurs:

- When the ELT is connected to its system in the aircraft, and
the G-switch starts transmission without a real emergency (hard
landing).
(b) Controls and Indications
The RED indicator and buzzer operate when the ELT operates, or to
indicate the BITE test result. When the ELT operates:
- The RED indicator flashes two times per second during 121,5 MHz
- 243 MHz transmission and one long flash during 406 MHz
transmission.
- The buzzer sounds two beeps per second during 121,5 MHz - 243
MHz transmission and is silent during 406 MHz transmission.
The ON/OFF/ARM switch has these functions:

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Set to the ON position for manual operation of the ELT. When you
set the ON/OFF/ARM switch to the ON position, the BITE test
operates automatically before transmission starts.
Set to the OFF position:

- When the ELT is connected to its system in the aircraft and
requires maintenance, or is parked for a long time.
- When the ELT is disconnected from its system and removed from
the aircraft.
- To stop transmission.
Set to the ARM position for automatic operation of the ELT. When
you set the ON/OFF/ARM switch to the ARM position from the OFF
position the BITE test operates automatically.
(2) Adapter cable (141MX) and Programming-dongle connector (110MX-A)

R (Ref. Fig. 006)
The programming-dongle programs the ELT with the correct aircraft

identification and country code. You connect the programming-dongle
to the RCP connector on the ELT, and set the ELT ON/OFF/ARM switch to
the ARM position. The ELT memory is automatically updated with the
data stored in the programming-dongle memory.
(3) RCP (111MX)

R (Ref. Fig. 007)
The RCP operates the ELT from a different location in the aircraft,
and is connected to the RCP connector on the ELT. The RCP only
operates when the ELT ON/OFF/ARM switch is set to the ARM position.
The RCP controls and indication have these functions:
The ON-ARMED-TEST/RESET switch:

- Is set to the ARMED position for automatic operation of the ELT.
The switch is kept in the ARMED position by a stop, which is part
of the switch assembly.
- Is set to the ON position for manual operation of the ELT. You must
pull the switch to clear the stop, and then set it to the ON
position.
- Is set to the TEST/RESET position to stop accidental operation, or
to do a BITE test. The switch goes back automatically to the ARMED
position after you have set it to the TEST/RESET position.
The ON/TEST indicator comes on when the ELT operates, or to indicate

the BITE test result. When the ELT operates the ON/TEST indicator:
- Flashes two times per second during 121.5 MHz - 243 MHz
transmission

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- And, one long flash during 406 MHz transmission.

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MISCELLANEOUS EMERGENCY EQUIPMENT - MAINTENANCE PRACTICES
_________________________________________________________
TASK 25-65-00-840-001
Procedure after a Change of Aircraft Registration Number
1. __________________
Reason for the Job
To program the Emergency Locator Transmitter (ELT) after the aircraft has
changed its ICAO registration code.
NOTE : The procedure is also applicable for these items of equipment, if

____
they are installed:
- A Programming Box Assembly (PBA).
- An Aircraft Identification Module (AIM).
- A programming dongle.
2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
3. __________
Job Set-up
R Subtask 25-65-00-861-056

R (Ref. TASK 24-42-00-861-001).
Subtask 25-65-00-010-057
R B. There is no special job set-up for this task.

R

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4. Procedure
_________
Subtask 25-65-00-840-050
A. ICAO code change procedure
(1) Ask the local Flight Authorities if it is necessary to change the

programmed code.
NOTE : Some ELTs have been programmed e.g. with a serial code, that
____
is not dependant on the ICAO registration code.
(2) There are different codes used, make sure that the correct code is
programmed.
(3) If you need to program the ELT, do one of the steps that follow:
(a) Use the manufacturers programming tool and user handbook, if

available, to program the ELT.
(b) If the programming tool is not available contact the ELT

manufacturer for the correct procedure.
R 5. Close-up
________
R Subtask 25-65-00-862-056

R (Ref. TASK 24-42-00-862-001).

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MISCELLANEOUS EMERGENCY EQUIPMENT - ADJUSTMENT/TEST
___________________________________________________
R **ON A/C 101-199, 901-999,
TASK 25-65-00-740-001
Emergency Locator Transmitter (ELT) System - BITE Test
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-00-991-006 Fig. 501
3. __________
Job Set-up
Subtask 25-65-00-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 25-65-00-010-051
B. Get access to the ELT 110MX
(1) Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002).

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4. Procedure
_________
Subtask 25-65-00-860-050
A. Preparation for the BITE Test

(Ref. Fig. 501/TASK 25-65-00-991-006)
(1) In the cockpit prevent damage to the ELT electronics:
CAUTION : DO NOT DO AN ANNUNCIATOR LIGHT TEST DURING THE TEST OF THE

_______
EMERGENCY LOCATOR TRANSMITTER (ELT) SYSTEM.
IF YOU DO, YOU CAN CAUSE DAMAGE TO AN INTERNAL RELAY OF THE
ELT.
(a) Make sure that on the panel 25VU the ANN LT switch (1) is not set
to the TEST position during the BITE test.
(b) On the radio-management panel (RMP1) 1RG1, set the frequency to

121.5 MHz as follows:
1
_ Set the ON/OFF switch (3) to the ON position.
2
_ Push the VHF1 pushbutton switch (4). The green LED on the VHF1
pushbutton switch (4) comes on.
3
_ Turn the dual selector-knob (2) until you can see the number
121.5 on the STBY/CRS display (7).
4
_ Push the double-arrow pushbutton switch (6).
5
_ The number 121.5 moves to the ACTIVE display (5).
(c) On the audio-control panel (ACP) 2RN1, adjust the volume of the
cockpit loudspeaker as follows:
1
_ Push the VHF1 rotary-pushbutton switch (8).
2
_ Turn the VHF1 rotary-pushbutton switch (8) clockwise to its
maximum position.
(d) Make sure that there are no unwanted signals transmitted from the
ELT during the BITE test.
(e) On the remote-control panel (RCP) 111MX, make sure that the
ON-ARMED-TEST/RESET switch (19) is set to the ARMED position.

R

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(2) In the cabin:
(a) On the ELT 110MX, make sure that:

- The ON/OFF/ARM switch (11) is set to the ARM positiion.
- The connector from the RCP 111MX, or the programming-dongle
connector (25) 110MX-A (if installed) is connected to the RCP
connector (14).
- The antenna connector is connected to the ANT connector (13),
and the connection is locked with adhesive (16) and identified
with paint (15).
Subtask 25-65-00-740-051
B. BITE Test
R CAUTION : DO THE TEST DURING THE FIRST FIVE MINUTES AFTER THE HOUR UTC
_______
R (UNIVERSAL CO-ORDINATED TIME), BETWEEN XX:00 HOURS AND XX:05
R HOURS.
R THIS IS TO PREVENT UNWANTED RESCUE OPERATIONS.
(Ref. Fig. 501/TASK 25-65-00-991-006)
NOTE : Two persons are necessary to complete the BITE test.

____
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the RCP 111MX:
- Set the ON-ARMED-TEST/RESET On the RCP 111MX:

switch (19) to the TEST/RESET - The ON/TEST indicator flashes one
position. time.
- After 3 seconds the ON/TEST indicator
NOTE : The ON-ARMED-TEST/RESET
____ (18) comes on for approximately 3
switch (19) goes back seconds.
automatically to the ARMED
position, and a self-test
mode is set automatically
for 5 seconds.
On the ELT 110MX:

- The RED indicator flashes one time,
and the buzzer operates for 5
seconds.

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BITE Test - Component Location

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BITE Test - Component Location

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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- After 3 seconds the RED indicator
(12) comes on for approximately 3
seconds.
On the panel 108VU:

- The ELT indicator 113MX comes on for
5 seconds.
In the nose-landing-gear well:

- The mechanic call-horn 15WC operates
for 5 seconds.
2. On the ELT 110MX:
- Set the ON/OFF/ARM switch (11)

to the OFF position.
- Set the ON/OFF/ARM switch (11) On the ELT 110MX:

to the ARM position. - The RED indicator flashes one time,
and the buzzer operates for 5
NOTE : A self-test mode is set
____ seconds.
automatically for 5 - After 3 seconds the RED indicator
seconds. (12) comes on for approximately 3
seconds.
On the RCP 111MX:

- The ON/TEST indicator flashes one
time.
- After 3 seconds the ON/TEST indicator
seconds.
On the panel 108VU:

- The ELT indicator 113MX comes on for
5 seconds.
In the nose-landing-gear well:

- The mechanic call-horn 15WC operates
for 5 seconds.

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5. Close-up
________
Subtask 25-65-00-410-050
A. Close Access
items.
(2) Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002).
Subtask 25-65-00-862-051

(Ref. TASK 24-42-00-862-001).

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TASK 25-65-00-710-001
Operational Check of Emergency Locator Transmitter (ELT) System by Manual

Activation
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-00-991-009 Fig. 502
3. __________
Job Set-up
Subtask 25-65-00-861-054

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-65-00-710-050
A. Operational Test
(Ref. Fig. 502/TASK 25-65-00-991-009)
R CAUTION : DO THE TEST DURING THE FIRST FIVE MINUTES AFTER THE HOUR UTC
_______
R (UNIVERSAL CO-ORDINATED TIME), BETWEEN XX:00 HOURS AND XX:05
R HOURS.
R THIS IS TO PREVENT UNWANTED RESCUE OPERATIONS.
(1) In the cockpit prevent damage to the ELT electronics:
CAUTION : DO NOT DO AN ANNUNCIATOR LIGHT TEST DURING THE TEST OF THE

_______
EMERGENCY LOCATOR TRANSMITTER (ELT) SYSTEM.
IF YOU DO, YOU CAN CAUSE DAMAGE TO AN INTERNAL RELAY OF THE
ELT.

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Operational Test - Component Location
Figure 502/TASK 25-65-00-991-009

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(a) Make sure that on the panel 25VU the ANN LT switch (1) is not set
to the TEST position during the operational test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the remote-control panel (RCP) On the RCP 111MX:

111MX:
- Set the ON-ARMED-TEST/RESET - The ON/TEST indicator flashes one

switch (4) to the TEST/RESET time.
position. - After 3 seconds the ON/TEST indicator
NOTE : The ON-ARMED-TEST/RESET
____ seconds.
switch (4) goes back
automatically to the ARMED NOTE : You can ignore the indications
____
position. A self-test mode and the sounds that occur at
is set automatically for 5 these other locations:
seconds. - At the ELT 110MX (RED
indicator and buzzer).
- On the panel 108VU (ELT
indicator 113MX).
- In the nose-landing-gear well
(mechanic call-horn 15WC).
5. Close-up
________
Subtask 25-65-00-862-054

(Ref. TASK 24-42-00-862-001).

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**ON A/C ALL
TASK 25-65-00-720-001
Remove the Emergency Locator Transmitter for Workshop Test (Battery Check and
Functional Check)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-65-00-991-007 Fig. 503
**ON A/C 101-199, 902-999,
25-65-00-991-007-B Fig. 503A
**ON A/C 901-901,
25-65-00-991-007-A Fig. 503B

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**ON A/C ALL
3. __________
Job Set-up
Subtask 25-65-00-861-052

(Ref. TASK 24-42-00-861-001).
Subtask 25-65-00-010-053
B. Get Access
**ON A/C 001-012, 014-099,
(Ref. Fig. 503/TASK 25-65-00-991-007)
**ON A/C 101-199, 902-999,
(Ref. Fig. 503A/TASK 25-65-00-991-007-B)
**ON A/C 901-901,
(Ref. Fig. 503B/TASK 25-65-00-991-007-A)
**ON A/C ALL
(1) Open the door/access panel of the stowage compartment(s).
NOTE : The location of the ELT(s) are shown with placards, which are
____
bonded on the outside of the stowage compartment(s).
(2) If necessary release/open the strap/clamp.
(3) Remove the ELT(s) from the stowage compartment(s).

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ELT - Component Location
Figure 503/TASK 25-65-00-991-007

R

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Figure 503A/TASK 25-65-00-991-007-B

R

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Figure 503B/TASK 25-65-00-991-007-A

R

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4. Procedure
_________
Subtask 25-65-00-720-050
CAUTION : DO THE TEST IN THE SCREENED ROOM.

_______
IF THE SCREENED ROOM IS NOT AVAILABLE, DO THE TEST DURING THE
FIRST FIVE MINUTES AFTER THE HOUR.
(BETWEEN XX.00 HRS AND XX:05 HRS) IF YOU MUST DO THE TEST AT A
DIFFERENT TIME, FIRST TELL THE NEAREST AIR TRAFFIC CONTROL
FACILITY TO IGNORE THE SIGNAL DURING THE TEST. MAKE SURE THAT
THE TEST SIGNAL IS NOT LONGER THAN THREE TONES.
THIS IS TO PREVENT UNWANTED RESCUE OPERATIONS.
(1) Do a visual inspection, a battery check and a functional test of the

ELT. Refer to the Manufacturers Component Maintenance Manual (CMM)
for the correct procedures.
5. Close-up
________
Subtask 25-65-00-410-054
A. Close Access
(1) Install a serviceable or replacement ELT(s).
(2) Attach/close the strap/clamp.
(3) Close the door/access panel of the stowage compartment(s).
items.
Subtask 25-65-00-862-052

(Ref. TASK 24-42-00-862-001).

R

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**ON A/C 101-199, 901-999,
TASK 25-65-00-720-004
R Remove ELT for Battery Replacement and a subsequent BITE Test including
R Automatic Activation in Shop then Reinstall ELT and do the BITE Test Again
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-00-840-001 Procedure after a Change of Aircraft Registration
Number
25-65-35-000-001 Removal of the Emergency Locator Transmitter (ELT)
110MX
25-65-35-400-001 Installation of the Emergency Locator Transmitter
(ELT) 110MX
CMM 25-63-01
3. __________
Job Set-up
Subtask 25-65-00-861-053

(Ref. TASK 24-42-00-861-001).
4. Procedure
_________
Subtask 25-65-00-010-054
A. Aircraft Procedure
(1) Remove the ELT (Ref. TASK 25-65-35-000-001).

R

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Subtask 25-65-00-960-050-A
B. Workshop Procedure
(1) Refer to the Manufacturers Component Maintenance Manual (CMM) for the
correct (Ref. CMM 25-63-01) for the correct procedures.
(2) If you install the ELT in a different aircraft, or the aircraft

registration code/number (ICAO) has changed:
- Program the ELT, if programming equipment is available.
- Or, refer to (Ref. TASK 25-65-00-840-001), if programming equipment
is not available.
Subtask 25-65-00-410-055
C. Aircraft Procedure
(1) Install the ELT (Ref. TASK 25-65-35-400-001).
5. Close-up
________
Subtask 25-65-00-862-053

(Ref. TASK 24-42-00-862-001).

R

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ANTENNA - EMERGENCY LOCATOR, AIRCRAFT (112MX) - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 25-65-14-000-001
Antenna 112MX (Emergency Locator Transmitter) - Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-65-14-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-14-941-050
A. Get access to the Antenna 112MX
(1) Put the ACCESS PLATFORM 6M (20 FT) in position at the antenna.
4. Procedure
_________
Subtask 25-65-14-020-051
A. Removal of the Antenna 112MX

(Ref. Fig. 401/TASK 25-65-14-991-001)
(1) Remove the sealants from the heads / of the screws (1) with a SCRAPER
- NON METALLIC.

R

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Antenna 112MX
Figure 401/TASK 25-65-14-991-001

R

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(3) Lift the antenna (2) carefully away from the fuselage outer skin, and
disconnect the connector (3) from the antenna (2).
(4) Remove the antenna (2).
(6) Remove and retain the O-ring seal (4).

R

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TASK 25-65-14-400-001
Antenna 112MX (Emergency Locator Transmitter) - Installation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-013 D TV-53-3507/73

RELEASE AGENT (OBSOLETE USE 05-013A) (Ref. 20-31-00)
ELECTRICAL BONDING COATING (BLUE COLOR)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 16-021 F ASNB70720
FLEXIBLE POLYURETHANE (Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-28-00-912-005 Electrical Bonding of Antennas With Conductive Bolts.

25-65-14-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-14-860-051
(1) Make sure that the access platform is in position at the antenna.
4. Procedure
_________
Subtask 25-65-14-160-050
A. Cleaning Preparation for Installation

(Ref. Fig. 401/TASK 25-65-14-991-001)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Remove old material from the antenna (2) interface and the outer
surface of the fuselage (5) with a SCRAPER - NON METALLIC.
(2) Clean the area:

_______

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(a) Clean the antenna (2) interface and the outer surface of the
fuselage with CLEANING AGENTS (Material No. 11-003) and a
(b) Make sure that the area is dry before you continue.
(4) Make sure that there is no paint, corrosion or sealants in the screw
holes of the antenna (2).
NOTE : This is necessary because the antenna electrical bonding is

____
made through the antenna screws (1).
(5) Mask these areas with masking tape:

- On the outer surface of the fuselage (5), around the area that
interfaces with the antenna (2).
- On the screw holes and the hole for the connector, in the fuselage
structure.
- Around the edge of the antenna (2) where sealants are not
necessary.
Subtask 25-65-14-420-051
B. Installation of the Antenna 112MX

(Ref. Fig. 401/TASK 25-65-14-991-001)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Apply materials:

_______

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(a) Apply SPECIAL MATERIALS (Material No. 05-013) on the interface of
the antenna (2).
(b) Apply SEALANTS (Material No. 09-019) on the outer surface of the
fuselage (5), that interfaces with the antenna (2).
(2) Remove the masking tape from the screw holes and the hole for the
connector.
condition.
(5) Install the O-ring seal (4):
(a) Make sure that the O-ring seal (4) (RAYAN P/N 2909) is in a
correct and serviceable condition.
(6) Connect the connector (3) to the antenna (2).
(7) Put the antenna (2) on the outer surface of the fuselage, and install
the screws (1).
(8) Tighten the screws (1) and TORQUE to between 0.40 and 0.50 m.daN
(35.39 and 44.24 lbf.in).
(9) Remove unwanted sealant with a nonmetallic scraper.
(10) Remove unwanted masking tape.
(11) Clean the area:

_______
(a) Clean with CLEANING AGENTS (Material No. 11-003), and a lint-free
(12) Make sure that the bonding resistance between the antenna (2), and
the surface of the fuselage is not more than 5 milliohms (Ref. TASK
20-28-00-912-005).

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Subtask 25-65-14-370-050
C. Application and Curing of Sealants

(Ref. Fig. 401/TASK 25-65-14-991-001)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.
(1) Apply materials:

_______
(a) Apply a bead of SEALANTS (Material No. 09-016) around the bottom
edge of the antenna (2) and on the heads of the screws (1).
(b) Make a smooth contour of the sealant around the bottom edge of
the antenna (2) and the heads of the screws (1).
(c) Let the sealants get hard.
(d) Apply STRUCTURE PAINTS (Material No. 16-021) on the sealant

around the bottom edge of the antenna (2).
(e) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
07-001B) on the sealant on the heads of the screws (1).

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5. Close-up
________
Subtask 25-65-14-942-050
A. Close Access
items.

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__________________________________________________________
CONTROL PANEL - REMOTE, AIRCRAFT EMERGENCY LOCATOR (111MX)
____________________
TASK 25-65-18-000-001
Remote-Control Panel (RCP) 111MX (Emergency Locator Transmitter) - Removal
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-65-18-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-18-861-050

(Ref. TASK 24-42-00-861-001).

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4. Procedure
_________
Subtask 25-65-18-020-050
A. Removal of the RCP 111MX

(Ref. Fig. 401/TASK 25-65-18-991-001)
(1) Hold the front face of the RCP (1) and loosen the captive screws (3).
(2) Carefully remove the RCP (1) until you can get access to the
electrical connector (4).
(3) Disconnect the electrical connector (4) and remove the RCP (1).

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RCP 111MX
Figure 401/TASK 25-65-18-991-001

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TASK 25-65-18-400-001
Remote-Control Panel (RCP) 111MX (Emergency Locator Transmitter) - Installation
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-00-740-001 Emergency Locator Transmitter (ELT) System - BITE
Test
25-65-18-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-18-860-050
42-00-861-001).
4. Procedure
_________
Subtask 25-65-18-420-050
A. Installation of the RCP 111MX

(Ref. Fig. 401/TASK 25-65-18-991-001)

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condition.
(5) Put the RCP (1) in position and connect the electrical connector (4).
(6) Carefully install the RCP (1) and tighten the captive screws (3).
Subtask 25-65-18-740-050
B. Do the BITE test (Ref. TASK 25-65-00-740-001).
5. Close-up
________
Subtask 25-65-18-410-050
A. Close Access
items.
Subtask 25-65-18-862-050

(Ref. TASK 24-42-00-862-001).

R

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TRANSMITTER - EMERGENCY LOCATOR, AIRCRAFT (110MX) - REMOVAL/INSTALLATION
________________________________________________________________________
TASK 25-65-35-000-001
Removal of the Emergency Locator Transmitter (ELT) 110MX
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
25-65-35-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-35-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-65-35-010-051
B. Get access to the ELT 110MX
(1) Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002).

R

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4. Procedure
_________
Subtask 25-65-35-020-050
A. Removal of the ELT 110MX

(Ref. Fig. 401/TASK 25-65-35-991-001)
(1) Set the ON/OFF/ARM switch (10) to the OFF position.
(2) Use a SCRAPER - NON METALLIC to remove the material (14) from:
- The electrical connector (8), or the programming dongle (19) (if
installed).
- The RCP connector (12).
(3) Disconnect the antenna connector (9) from the ANT connector (11).
(4) Disconnect the electrical connector (8) or programming-dongle (19)

(if installed) from the RCP connector (12).
(6) Remove the ELT (5):
(a) Only do these steps if a programming dongle (19) is installed in

the aircraft:
1
_ Connect a maintenance dongle to the RCP connector (12).
2
_ Set the ON/ARM/OFF switch (10) to the ARM position for a short
time.
NOTE : This programs the ELT (5) with a maintenance

____
identification-data (ID). If you disconnect the
maintenance dongle, without programming the ELT (5)
with a maintenance ID, the ELT (5) retains its aircraft
ID.
3
_ Set the ON/ARM/OFF switch (10) back to the OFF position.
4
_ Disconnect the maintenance dongle from the RCP connector (12).
(b) Hold the ELT (5) and release the burr-strips (velcro) on the
straps (3).
(c) Pull the auxiliary-antenna (4) out of the loops (25) on the
straps (3).

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ELT 110MX
Figure 401/TASK 25-65-35-991-001

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(d) Be careful with the auxiliary-antenna (4), it is held in the
loops (25) folded back on itself. When you remove the
auxiliary-antenna (4) it will move quickly back to a straight
position.
The auxiliary-antenna is (4) attached to the ELT (5) with the
safety strap (17).
(e) Carefully remove the ELT (5) and the auxiliary-antenna (4) from
the bracket (1).

R

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TASK 25-65-35-400-001
Installation of the Emergency Locator Transmitter (ELT) 110MX
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-020 AI TNA 007-10012

IDENTIFICATION PAINT (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-00-740-001 Emergency Locator Transmitter (ELT) System - BITE
Test

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-65-00-840-001 Procedure after a Change of Aircraft Registration

Number
25-65-35-991-001 Fig. 401
3. __________
Job Set-up
Subtask 25-65-35-860-050
00-861-001).
(2) Make sure the ceiling panel 261BC is removed (Ref. TASK 25-23-42-000-
002).
4. Procedure
_________
Subtask 25-65-35-560-050
(1) If the aircraft registration code/number (ICAO) is changed refer to

(Ref. TASK 25-65-00-840-001).
Subtask 25-65-35-420-050
B. Installation of the ELT 110MX

(Ref. Fig. 401/TASK 25-65-35-991-001)
_______
OR IN YOUR EYES :
MINUTES.
HEAT.
AND SKIN IRRITANTS.

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_______
(a) Use a SCRAPER - NON METALLIC to remove unwanted material (14)

from:
- The electrical connector (8), or the progamming-dongle (19) (if
installed).
(b) Use CLEANING AGENTS (Material No. 11-004) with a MISCELLANEOUS

(Material No. 19-003) and clean:
- The electrical connector (8), or the programming-dongle (19)
(if installed).
(c) Make sure that they are dry before you continue.
(3) Make sure that the ON/OFF/ARM switch (10) is set to the OFF position.
(4) Install the ELT (5):
(a) Carefully hold the ELT (5) and the auxiliary-antenna (4) in
position on the bracket (1).
(b) Be careful with the auxiliary-antenna (4), it is attached to the

ELT (5) with the safety strap (17).
(c) Bend the auxiliary-antenna (4) back on itself, and push it

through the loops (25) on the straps (3).
(d) Push the straps (3) through the buckles (2).
(e) Pull the straps (3) tight and fasten the burr-strips.
condition.
(7) Connect the electrical connector (8), or the programming-dongle (19)

(if installed) to the RCP connector (12).

R

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(8) Connect the antenna connector (9) to the ANT connection (11).
(9) Safety the connection between the electrical connector (8), or the
programming-dongle (19) (if installed), to the RCP connector (12).

_______
(a) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
07-020) (14) to the connection.
(10) Set the ON/OFF/ARM switch (10) to the ARM position.
Subtask 25-65-35-740-050
C. Do the BITE test (Ref. TASK 25-65-00-740-001).
5. Close-up
________
Subtask 25-65-35-410-050
A. Close Access
items.
(2) Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002).
Subtask 25-65-35-862-050
B. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

R

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R TASK 25-65-35-000-003
R Removal of the Programming Dongle 141MX
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 25-23-42-000-002 Removal of the Ceiling Panels - Aft Utility Area
R 25-65-35-991-001 Fig. 401
R 3. __________
Job Set-up
R Subtask 25-65-35-861-052

R (Ref. TASK 24-42-00-861-001).
R Subtask 25-65-35-010-053
R B. Get access to the Programming Dongle 141MX
R (1) Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002).

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R 4. Procedure
_________
R Subtask 25-65-35-020-052
R A. Removal of the Programming Dongle 141MX

R (Ref. Fig. 401/TASK 25-65-35-991-001)
R (1) Set the ON/OFF/ARM switch (6) to the OFF position.
R (2) Disconnect the electrical connector (3) or programming-dongle (2)

R from the connector (7) of the ELT (4).
R (3) Disconnect the electrical connector (1) from the bracket (5).
R (a) Connect a maintenance dongle to the RCP connector (7).
R (b) Set the ON/ARM/OFF switch (6) to the ARM position for a short
R time.
R NOTE : This programs the ELT (4) with a maintenance

____
R identification-data (ID). If you disconnect the
R maintenance dongle without programming the ELT (4) with a
R maintenance ID, the ELT (4) retains its aircraft ID.

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R TASK 25-65-35-400-003
R Installation of the Programming Dongle 141MX
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R Power
R 25-23-42-000-002 Removal of the Ceiling Panels - Aft Utility Area
R 25-23-42-400-002 Installation of the Ceiling Panels - Aft Utility Area
R 25-65-00-740-001 Emergency Locator Transmitter (ELT) System - BITE
R Test
R 25-65-00-840-001 Procedure after a Change of Aircraft Registration
R Number
R 25-65-35-991-001 Fig. 401
R 3. __________
Job Set-up
R Subtask 25-65-35-860-052
R 42-00-861-001).
R (2) Make sure that the ceiling panel 261BC is removed (Ref. TASK 25-23-
R 42-000-002).

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R 4. Procedure
_________
R Subtask 25-65-35-560-053
R (1) If the aircraft registration code/number (ICAO) is changed refer to

R (Ref. TASK 25-65-00-840-001).
R Subtask 25-65-35-420-053
R B. Installation of the Programming Dongle 141MX

R (Ref. Fig. 401/TASK 25-65-35-991-001)
R (1) Make sure that the ON/OFF/ARM switch (6) is in the OFF position.
R (3) Remove the blanking caps from the electrical connectors.
R (4) Make sure that the electrical connectors are clean and in the correct
R condition.
R (6) Connect the electrical connector (1) with the bracket (5).
R (7) Connect the electrical connector (3) or the programming-dongle (2) to

R the connector (7) of the ELT (4).
R (8) Set the ON/OFF/ARM switch (6) to the ARM position.
R Subtask 25-65-35-740-052
R C. Do the BITE test (Ref. TASK 25-65-00-740-001).
R 5. Close-up
________
R Subtask 25-65-35-410-052
R A. Close Access
R items.
R (2) Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002).

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R Subtask 25-65-35-862-052
R B. De-energize the ground service network (Ref. TASK 24-42-00-862-001).

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R DONGLE (141 MX)
R Figure 402/TASK 25-65-35-991-004

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STRAP - SAFETY BARRIER - REMOVAL/INSTALLATION
_____________________________________________
TASK 25-65-41-000-001
Safety Barrier Strap - Removal
NOTE : The procedures are given for the removal of a safety barrier strap from
____
one door; the procedures for the removal of the safety barrier straps
from all doors (left and right) are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 52-22-00-010-001 Opening of the Emergency Exit Doors from the
R Passenger Compartment
R 52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside
25-65-41-991-001 Fig. 401

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3. __________
Job Set-up
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-65-41-010-050
A. Get Access
(1) Put the access platform adjacent to the passenger/crew door you will
work from.
(2) Open the passenger/crew door (Ref. TASK 52-10-00-010-001).
(3) Remove the door frame linings as necessary.
(4) Loosen the thermal and acoustical insulation (Ref. TASK 25-80-00-000-
001) adajcent the drum unit (9).
R **ON A/C 101-199,
R Subtask 25-65-41-010-050-A
R A. Get Access
R (1) Put the access platform adjacent to the door you will work from.
R (2) Open the door (Ref. TASK 52-10-00-010-001) and/or (Ref. TASK 52-22-
R 00-010-001) or (Ref. TASK 52-22-00-010-002).
R (3) Remove the door frame linings as necessary.
R (4) Loosen the thermal and acoustical insulation (Ref. TASK 25-80-00-000-
R 001) adajcent the drum unit (9).

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**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 401/TASK 25-65-41-991-001)
Subtask 25-65-41-020-050
A. Removal:
(1) Remove the attach screws (14) and the washers (15) from the strap
guide support (7).
(2) Hold the loop end (4) and remove the strap guide support (7).
(3) Let the safety barrier strap (8) slowly retract into the drum unit
(9).
(4) Support the drum unit (9) and remove the screws (12) and the washers
(13).
(5) Remove the drum unit (9).
R (6) If you replace the drum unit (9):
(a) Remove the screws (10).
(b) Remove and keep the base plate (11) from the drum unit (9).
R (7) If you remove the latch hook (3):
(b) Remove the latch hook (3).

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Safety Barrier Strap
Figure 401/TASK 25-65-41-991-001

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R
IAC
TASK 25-65-41-400-001
Safety Barrier Strap - Installation
NOTE : The procedures are given for the installation of a safety barrier strap
____
at one door; the procedures for the installation of the safety barrier
straps at all doors (left and right) are almost the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 52-22-00-410-001 Closing of the Emergency Exit Doors from the
R Passenger Compartment
R 52-22-00-410-002 Closing of the Emergency Exit Doors from the Outside
3. __________
Job Set-up
Subtask 25-65-41-860-050
(1) Make sure that the aircraft is in the same configuration as for the
removal task.

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4. Procedure
_________
Subtask 25-65-41-420-050
A. Installation:
R (1) If you install a replacement drum unit:
(a) Put the drum unit (9) in position on the base plate (11).
(b) Install and tighten the screws (10).
(2) Put the drum unit (9) in position at the passenger/crew door.
R (3) Make sure that the loop end (4) points inboard.
R
R (4) Install and tighten the screws (12) and the washers (13).
R (5) Pull the loop end (4), but do not fully extend the safety barrier
strap (8), and hold it.
R (6) Put the safety barrier strap (8) around the guide pin (5) and put the
R loop end (4) through the guide support bracket (6).
R (7) Put the strap guide support (7) in position and release the loop end
(4).
R (8) Install and tighten the screws (14) and the washers (15).
R (9) If you install the latch hook:
(a) Put the latch hook (3) in position.
(b) Install and tighten the screws (1) and the washers (2).
5. Close-up
________
Subtask 25-65-41-720-050
A. Do this test:
(1) Pull the loop end (4) and fully extend the safety barrier strap (8)
from its retracted position.
(2) Install the loop end (4) on the latch hook (3).

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(3) Do a visual check of the safety barrier strap (8), loop end (4) and
latch hook (3). Make sure that they are clean and in a satisfactory
condition.
(4) Lift the loop end (4) off the latch hook (3) and let the safety
barrier strap (8) slowly retract into the drum unit (9).
(5) Make sure that the loop end (4) retracts fully into its stowage and
is held in position (under spring tension from the drum unit) against
the guide support (7).
R **ON A/C 001-012, 014-099, 901-999,
Subtask 25-65-41-410-050
B. Close Access
items.
(2) Install the thermal and acoustical insulation. (Ref. TASK 25-80-00-
400-001).
(3) Install the door frame linings.
(4) Close the passenger/crew door (Ref. TASK 52-10-00-410-001).
R **ON A/C 101-199,
R Subtask 25-65-41-410-050-A
R B. Close Access
R items.
R (2) Install the thermal and acoustical insulation. (Ref. TASK 25-80-00-
R 400-001).
R (3) Install the door frame linings.

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R (4) Close the door (Ref. TASK 52-10-00-410-001) and/or (Ref. TASK 52-22-
R 00-410-001) or (Ref. TASK 52-22-00-410-002).

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MEGAPHONE - MAINTENANCE PRACTICES
_________________________________
TASK 25-65-51-920-001
Replacement of the Megaphone Batteries
1. __________________
Reason for the Job
2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 batteries 25-65-51 99 -001

8 batteries 25-65-51 99 -001
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-65-51-710-002 Operational Test of the Megaphone
**ON A/C 001-012, 014-099,
25-65-51-991-001 Fig. 201
**ON A/C 101-199,
25-65-51-991-001-C Fig. 201A
R **ON A/C 901-999,
25-65-51-991-001-B Fig. 201B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-65-51-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 25-65-51-010-050
B. Get Access
(1) Open the door/access panel of the stowage compartment.
NOTE : Megaphone locations are shown with placards, which are bonded
____
on the outside of the stowage compartments.
(2) Release/open the strap/clamp.
(3) Remove the megaphone from the stowage compartment.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 902-999,
Subtask 25-65-51-960-050
A. Battery Replacement
**ON A/C 001-012, 014-099,
(Ref. Fig. 201/TASK 25-65-51-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 201B/TASK 25-65-51-991-001-B)

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Megaphone - Component Location
Figure 201/TASK 25-65-51-991-001

R

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Page 203
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Figure 201A/TASK 25-65-51-991-001-C

R

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Figure 201B/TASK 25-65-51-991-001-B

R

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R **ON A/C 001-012, 014-099, 902-999,
(1) Remove the batteries (4):
(a) Press the bottom of the cartridge (3), and remove the screw (5).
(b) Remove the cartridge (3) from the handle (2).
(c) Remove and discard the batteries (4).
(2) Install the batteries (4):
(a) Put the batteries (4) in the cartridge (3).
NOTE : The polarity indication is shown on the cartridge (3).

____
(b) Install the cartridge (3) in the handle (2).
(c) Press the bottom of the cartridge (3), install and tighten the
screw (5).
R **ON A/C 101-199, 901-901,
Subtask 25-65-51-960-050-A
A. Battery Replacement
R **ON A/C 101-199,
R (Ref. Fig. 201A/TASK 25-65-51-991-001-C)
R **ON A/C 901-901,
(Ref. Fig. 201B/TASK 25-65-51-991-001-B)
R **ON A/C 101-199, 901-901,
(1) Remove the batteries (8) from the megaphone (1):
(a) Remove the screws (3).
(b) Remove the microphone (2) from the housing (7).

R

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(c) Remove and discard the batteries (8).
(2) Install the batteries (8):
(a) Put the batteries (8) into the related tubes (two batteries for
each tube) in the housing (7).
NOTE : The polarity indication is shown adjacent to each tube in

____
the housing (7).
(b) Install the microphone (2) into the housing (7).
(c) Install the screws (3).
**ON A/C ALL
Subtask 25-65-51-710-050
B. Do the operational test of the megaphone (Ref. TASK 25-65-51-710-002).
5. Close-up
________
Subtask 25-65-51-410-050
A. Close Access
(1) Install the megaphone in the compartment.
(3) Close the door/access panel of the stowage compartment.
items.
Subtask 25-65-51-862-051

(Ref. TASK 24-42-00-862-001).

R

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TASK 25-65-51-710-002
Operational Test of the Megaphone
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
**ON A/C 001-012, 014-099,
25-65-51-991-001 Fig. 201
**ON A/C 101-199,
25-65-51-991-001-C Fig. 201A
R **ON A/C 901-999,
25-65-51-991-001-B Fig. 201B

R
**ON A/C ALL
3. __________
Job Set-up
Subtask 25-65-51-861-050

(Ref. TASK 24-42-00-861-001).

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Subtask 25-65-51-020-051
B. Get Access
(1) Open the door/access panel of the stowage compartment.
NOTE : Megaphone locations are shown with placards, which are bonded
____
on the outside of the stowage compartments.
(2) Release/open the strap/clamp.
(3) Remove the megaphone from the stowage compartment.
4. Procedure
_________
R **ON A/C 001-012, 014-099, 902-999,
Subtask 25-65-51-710-051
A. Operational Test
WARNING : DO NOT OPERATE THE MEGAPHONE NEAR A PERSONS EARS. AMPLIFIED

_______
SOUND OR HOWLING CAN CAUSE DAMAGE TO THE INNER EAR.
**ON A/C 001-012, 014-099,
(Ref. Fig. 201/TASK 25-65-51-991-001)
R **ON A/C 902-999,
R (Ref. Fig. 201B/TASK 25-65-51-991-001-B)

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R **ON A/C 001-012, 014-099, 902-999,
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Hold the handle (2) of the From the megaphone:

megaphone, and put the microphone
against your mouth:
- Push the switch-button (6), and - You hear a click sound.

speak into the mouthpiece. - The volume of your voice increases.
Make sure your voice is clear (no
feedback).
NOTE : If you operate the megaphone in

____
a small space, you can hear a
light ringing. Sound
reverberation causes this.
- Release the switch-button (6). - You hear a click sound.

- The increased volume of your voice
stops.
R **ON A/C 101-199, 901-901,
Subtask 25-65-51-710-051-A
A. Operational Test
WARNING : DO NOT OPERATE THE MEGAPHONE NEAR A PERSONS EARS. AMPLIFIED

_______
SOUND OR HOWLING CAN CAUSE DAMAGE TO THE INNER EAR.
R **ON A/C 101-199,
R (Ref. Fig. 201A/TASK 25-65-51-991-001-C)
R **ON A/C 901-901,
(Ref. Fig. 201B/TASK 25-65-51-991-001-B)

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R **ON A/C 101-199, 901-901,
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Hold the handle (4) of the From the megaphone (1).

megaphone (1):
- Remove the alarm-plug pin (5) - The siren starts automatically.

from the megaphone (1).
- Press the handle (4). - You hear a click sound.

- The siren stops.
- Continue to press the handle

(4).
- Install the alarm-plug pin (5)
in the megaphone (1).
NOTE : This stops the automatic

____
operation of the siren, if
the handle (4) is
accidentally released.
- Put the microphone (2) near to - The volume of your voice increases.
your mouth and speak. Make sure your voice is clear (no
feedback).
- If necessary, adjust the volume

control (6) until the feedback
is gone.
- Release the handle (4). - You hear a click sound.

- The increased volume of your voice
stops.
**ON A/C ALL
5. Close-up
________
Subtask 25-65-51-420-051
A. Close Access
(1) Install the megaphone in the compartment.

EFF :

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Page 211
Aug 01/07

IAC
INTENTIONALLY BLANK

R

25-65-51

Page 212
Aug 01/07

IAC
(3) Close the door/access panel of the stowage compartment.
items.
Subtask 25-65-51-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-65-51

Page 213
May 01/07

IAC
FLOATATION AND SURVIVAL EQUIPMENT - DESCRIPTION AND OPERATION
_____________________________________________________________
1. _______
General
The floatation and survival equipment is installed in the aircraft at
different locations. It is easy to get access to the equipment, which is
kept prepared for immediate use, if an on-board emergency occurs.
2. Component
__________________
Location
(Ref. Fig. 001)
**ON A/C 001-012, 014-099,
(Ref. Fig. 002, 003)
R **ON A/C 901-999,
(Ref. Fig. 003A)
**ON A/C 001-012, 014-099,
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
7582MM LIFE VEST,DEMO 200 25-65-52
7583MM LIFE VEST,FLIGHT CREW 200 25-66-52
7584MM LIFE VEST,CABIN CREW 200 25-66-52
7519MM LIFE RAFT 200 25-66-41
7710MM LIFELINE 200 25-66-00
7518MM SURVIVAL KIT 200 25-66-00
**ON A/C 101-199,
7580MM LIFE VEST,PAX 200 25-66-52

7581MM LIFE VEST,INFANT 200 25-66-52
7585MM LIFE VEST,SPARE 200 25-66-52

EFF :

ALL 25-66-00

Page 1
Aug 01/07

IAC
Life Vests - Component Location
R Figure 001

EFF :

ALL 25-66-00

Page 2
Nov 01/98

IAC
Supplemental Life Raft/s - Component Location
Figure 002

R

EFF :

001-012, 014-099, 25-66-00

Page 3
May 01/06

IAC
R Life-Lines - Location and Components
Figure 003

EFF :

001-012, 014-099, 25-66-00

Page 4
May 01/07

IAC
Life-Lines - Location and Components
Figure 003A

R

EFF :

901-999, 25-66-00

Page 5
Aug 01/07

IAC
R **ON A/C 901-999,
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
7580MM LIFE VEST,PAX 200 25-66-00

SCHWIMMWESTE
7581MM LIFE VEST,INFANT 200 25-66-00
7585MM LIFE VEST,SPARE 200 25-66-00
7710MM LIFELINE 200 25-66-00
**ON A/C ALL
3. _____________________
**ON A/C 001-012, 014-099,
A. Slide Raft Installation
Slide rafts are installed at the FWD and AFT passenger/crew doors. The
slide rafts give flotation aid for passengers and crew members during
extended over-water operation (Ref. 25-62-00). When you open a
passenger/crew door in the emergency mode, the slide raft inflates
automatically. When the passengers and crew have boarded a raft, you must
cut the raft mooring line to release it from the aircraft girt bar.
B. Survival Kit
A survival kit is supplied for each escape-slide raft and is kept in a

container. The containers are kept in stowage compartments in the cabin,
because there is not sufficient space on the FWD/AFT passenger/crew
doors. The location of the containers are shown with placards, which are
bonded on the outside of the stowage compartments.
The survival kit has:

- A container which includes a canopy.
- Canopy support masts.
- A hand pump.
- A basic module.

EFF :

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Page 6
Aug 01/07

IAC
- An age-limited module.
- A maintenance release record.
- Glucose toffee tablets (if installed).
- A distress signal (if installed).
- An osmosis pump (if installed).
- Two paddles (if installed).
The canopy gives the passenger/crew members protection against different

weather conditions. The canopy is installed manually on the escape-slide
raft after it is disengaged from the aircraft. The canopy has a hole to
collect rain water, and has a bright orange/yellow color that you can see
easily.
The hand pump lets you add more pressure to the inflatable chambers on
the escape-slide raft and through the topping-off valves. The topping-off
valves are attached to the aspirator assemblies.
The basic module has:

- Four band-aids (1x3).
- Six compress bandages.
- Three triangular bandages.
- A sponge.
- A bailing bucket.
- A whistle.
- A sea dye marker.
- A signaling mirror.
- Two water canteens, packaged.
- Two repair kits, packaged.
- A utility knife.
- Two flashlights with batteries.
- A survival manual.
The age-limited module has:

- Two day/night flares.
- Water purification tablet(s).
- Twelve ammonia inhalants.
- Four burn ointments.
- Twenty antiseptic swabs.
C. Supplemental Life Raft/s
The overload capacity for escape slide rafts is 165 persons.
NOTE : This result accepts that 1 escape slide raft will not inflate
____
because of damage.

R

EFF :

001-012, 014-099, 25-66-00

Page 7
May 01/07

IAC
For customers with a seat layout capacity of more than 165 persons
supplemental life rafts are installed in stowage compartments in the
cabin.
Installation and location of the supplementary life rafts are in
accordance with the customers requirements. Inflation and operating
instructions are installed on the life raft cover.
**ON A/C ALL
D. Life Vest
(Ref. Fig. 001)
NOTE : A small quantity of nonfunctional life vests are kept in the

____
aircraft for cabin crew to give visual instructions to passengers.
To prevent errors, the nonfunctional life vests are identified
with DEMO in large letters.
Each life vest has a buoyancy chamber with a waistbelt harness. The
harness has attach clips and adjustable buckles.
Life vest components include:

- a CO2 gas inflation system,
- an oral inflation tube,
- a lamp for survivor location in poor visibility or night conditions,
- a water activated cell (battery) to bring the lamp on,
- a whistle to attract attention.
The life vests are kept below the passenger seats, in the cabin
attendants seats and on the rear of each cockpit seat.
R **ON A/C 001-012, 014-099, 901-999,
E. Life Lines
**ON A/C 001-012, 014-099,
(Ref. Fig. 003)
R **ON A/C 901-999,
(Ref. Fig. 003A)

EFF :

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Page 8
Aug 01/07

IAC
R **ON A/C 001-012, 014-099, 901-999,
Life lines assist passengers evacuating the aircraft to remain on the

wings after ditching. The life lines are installed in the hatracks
adjacent the emergency exits (FR 38) left and right. Life line
installation points are yellow in color for easy identification and
located as follows:
- Inside each emergency exit hatch recess (top forward corner of the FWD
exit; top rear corner of the AFT exit) and accessible only after the
exit hatch is removed.
- On the upper surface of each wing, approximately above the outer limit
of the engine nacelle.
**ON A/C ALL
4. ________________________________
**ON A/C 001-012, 014-099,
A. Survival kits
The survival kits are removed from the stowages and connected to each
escape slide raft. They are connected with a snap hook to the survival
kit lanyard attach loop. The survival kit lanyard attach loop is attached
to the telescopic end fitting of the girt bar. The snap hook is installed
on the survival kit container.
B. Supplemental Life Raft/s
The supplemental life raft is removed from the stowage and put near a
FWD/AFT passenger/crew door from which an escape slide raft has
disengaged. Put the supplemental life raft with the end of the carrying
case, that has a red flap marked LANYARD PULL HANDLE, to point inboard.
Open the red flap marked LANYARD PULL HANDLE and remove the lanyard pull
handle. Attach the lanyard pull handle safely to the door structure to
make sure the inflated supplemental life raft does not drift away. The
lanyard now operates as a mooring line for the supplemental life raft.
Throw the supplemental life raft on the water away from the heavy landed
aircraft. Pull the mooring line from the red flap in the carrying case
until the mooring line is fully extended. Apply a hard pull to the
mooring line to cause the supplemental life raft to inflate.

EFF :

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Page 9
Aug 01/07

IAC
After inflation is completed pull the mooring line to put the
supplemental life raft near the doorway to let passengers/crew to board.
To disengage the supplemental life raft from the aircraft use the raft
knife, which is attached to the supplemental life raft to cut the mooring
line. Instructions for operation of the supplemental life raft and use of
the survival equipment and accessories are contained in the survival
manual which is kept in the accessories case.
**ON A/C ALL
C. Life Vests
The Instructions for Use are clearly printed on each life vest. When
you pull the JERK TO INFLATE handle, you release the gas in the CO2
cylinder and the bouyancy chamber inflates. If the primary system (CO2
gas cylinder) fails, you can inflate the bouyancy chamber with the oral
inflation tube (or if additional pressure in the life vest becomes
necessary).
R **ON A/C 001-012, 014-099, 901-999,
D. Life Lines
If an emergency occurs and the aircraft ditches, you must remove the exit
hatches and install the life lines. Snap hooks connect the lines to the
installation points, they are located at each end of the life lines. You
can tighten the life lines after installation when you pull on the tabs
at the two sliding buckles.

EFF :

ALL 25-66-00

Page 10
Aug 01/07

IAC
FLOATATION AND SURVIVAL EQUIPMENT - INSPECTION/CHECK
____________________________________________________
TASK 25-66-00-210-001
Inspection/Check of the Floatation and Survival Equipment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Not Applicable
3. __________
Job Set-up
**ON A/C 001-012, 014-099,
Subtask 25-66-00-010-050
A. Get Access
(1) Remove the packs that contain the life vests (7580MM, 7581MM, 7583MM,
7584MM, 7585MM, 7586MM) from:
- below the passenger seats,
- the cabin attendant seats,
- the rear of the cockpit seats.
(2) Open the overhead stowage compartments and remove the DEMO life vests
(7582MM).
R (3) Open the overhead stowage compartments and remove the escape-slide
R raft survival-kits.
**ON A/C 101-199, 901-999,
Subtask 25-66-00-010-050-A
A. Get Access
(1) Remove the packs that contain the life vests (7580MM, 7581MM, 7583MM,
7584MM, 7585MM, 7586MM) from:
- below the passenger seats,
- the cabin attendant seats,
- the rear of the cockpit seats.

EFF :

ALL 25-66-00

Page 601
Feb 01/08

IAC
(2) Open the overhead stowage compartments and remove the DEMO life vests
(7582MM).
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-012, 014-099,
Subtask 25-66-00-210-051
A. Inspection:
(1) Visually examine the life-vest transparent packs. Make sure that they
are in a satisfactory condition.
NOTE : Do not remove the life vests from the packs.

____
R (2) Visually examine the SPARE life vests:
(a) Make sure that they are in a satisfactory condition.
NOTE : The servicing data is found on the life-vest or on a

____
service record card (both of which you can see through the
transparent pack) or printed on the pack.
(b) Replace life vests that are damaged, and those that are in an
unsatisfactory condition.
(3) Make an inspection of each escape-slide raft survival-kit (referred

to as kit) as follows:
(a) Make a check of the pack container for damage. Make sure that the
lead safety seal and lockwire that hold the zip fastener closed
is not broken.
(b) Make sure the operating instructions placard is clean and that
you can easily read it. The placard is installed on the side of
the kit.
(c) Examine the snap-hook that attaches the pack to the kit
attach-loop on the escape-slide raft girt.
Make sure that the snap-hook is not damaged or corroded and
operates correctly.

EFF :

ALL 25-66-00

Page 602
Aug 01/07

IAC
NOTE : If you think that the kit or its attach items are in an
____
unsatisfactory condition, you must replace the kit.
(d) Remove the service history card from the kit pocket. Make sure
that the expiration date of the age-limited module has not
expired.
NOTE : The kits have a service cycle because some of the items
____
have life limits. If the service cycle has expired, you
must remove the kit from the aircraft and install a
serviceable kit.
(e) Put the service history card back into the kit pocket.
**ON A/C 101-199, 901-999,
Subtask 25-66-00-210-051-A
A. Inspection:
(1) Visually examine the life-vest transparent packs. Make sure that they
are in a satisfactory condition.
NOTE : Do not remove the life vests from the packs.

____
R (2) Visually examine the SPARE life vests:
(a) Make sure that they are in a satisfactory condition.
NOTE : The servicing data is found on the life-vest or on a

____
service record card (both of which you can see through the
transparent pack) or printed on the pack.
(b) Replace life vests that are damaged, and those that are in an
unsatisfactory condition.

EFF :

ALL 25-66-00

Page 603
Aug 01/07

IAC
**ON A/C ALL
5. Close-up
________
**ON A/C 001-012, 014-099,
Subtask 25-66-00-410-052
A. Close Access
(1) Install the life vests (7580MM, 7581MM, 7583MM, 7584MM, 7585MM,
7586MM). Make sure that life vests are installed in all the required
positions.
(2) Install the DEMO life vests (7582MM) in the overhead-stowage

compartments and close the doors.
(3) Install the escape-slide raft survival-kits in the overhead-stowage

items.
R **ON A/C 101-199, 901-999,
Subtask 25-66-00-410-052-A
A. Close Access
(1) Install the life vests (7580MM, 7581MM, 7583MM, 7584MM, 7585MM,
7586MM). Make sure that life vests are installed in all the required
positions.
(2) Install the DEMO life vests (7582MM) in the overhead-stowage

items.

EFF :

ALL 25-66-00

Page 604
Feb 01/07

IAC
RAFT - LIFE (7519MM) - REMOVAL/INSTALLATION
___________________________________________
TASK 25-66-41-920-001
Remove Supplemental Life Raft for Restoration
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-66-41-991-002 Fig. 401
3. __________
Job Set-up
Subtask 25-66-41-861-051

(Ref. TASK 24-42-00-861-001).
Subtask 25-66-41-010-050
B. Get Access
(Ref. Fig. 401/TASK 25-66-41-991-002)
(1) Open the door/access panel of the stowage compartment(s).
NOTE : The location of the supplemental life raft(s) are shown with
____
R placards, which are bonded on the outside of the stowage
R compartment(s).
(2) If necessary, release/open the strap/clamp and remove the

supplemental life raft(s) from the aircraft.

R

EFF :

001-012, 014-099, 25-66-41

Page 401
May 01/06

IAC
Supplemental Life Raft/s - Location
Figure 401/TASK 25-66-41-991-002

R

EFF :

001-012, 014-099, 25-66-41

Page 402
May 01/06

IAC
4. Procedure
_________
Subtask 25-66-41-280-050
(1) Do the restoration of the supplemental life raft. Refer to the

Manufacturers Component Maintenance Manual (CMM) for the correct
procedure.
5. Close-up
________
Subtask 25-66-41-410-050
A. Close Access
(1) Install serviceable/replacement supplemental life raft(s) and if

necessary, attach/close the strap/clamp.
(2) Close the door/access panel of the stowage compartment(s).
items.
Subtask 25-66-41-862-051

(Ref. TASK 24-42-00-862-001).

R

EFF :

001-012, 014-099, 25-66-41

Page 403
May 01/06

IAC
RAFT - LIFE (7519MM) - INSPECTION/CHECK
_______________________________________
TASK 25-66-41-210-001
Check Pressure at Supplemental Life Raft Pressure Gage
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-66-41-991-001 Fig. 601
3. __________
Job Set-up
Subtask 25-66-41-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-66-41-010-051
B. Get Access
(1) Remove the supplemental life raft from the stowage compartment.
R NOTE : The location of the supplemental life raft is shown on a

____
R placard mounted on the outside of the stowage compartment.

EFF :

001-012, 014-099, 25-66-41

Page 601
May 01/07

IAC
4. Procedure
_________
Subtask 25-66-41-210-052
A. Inspection Procedure
(Ref. Fig. 601/TASK 25-66-41-991-001)
R (1) Examine the supplemental life-raft pack and make sure that the
R gage(s) is/are easy to read.
R (2) Make sure that the pointer in the gage(s) can be clearly seen.
(3) Make sure that the indicated pressure is between 2,700 PSI and 3,150
PSI.
R (4) If the indicated pressure is above or below these limits, replace the
R supplemental life raft.
R
5. Close-up
________
Subtask 25-66-41-410-051
A. Close Access
(1) Put the supplemental life raft in the stowage compartment.
items.
Subtask 25-66-41-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

001-012, 014-099, 25-66-41

Page 602
May 01/07

IAC
Supplemental Life Raft/s - Location
Figure 601/TASK 25-66-41-991-001

R

EFF :

001-012, 014-099, 25-66-41

Page 603
May 01/06

IAC
LIFE VEST - REMOVAL/INSTALLATION
________________________________
TASK 25-66-52-920-001
Remove Life Vests for Restoration
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
3. __________
Job Set-up
Subtask 25-66-52-861-050

(Ref. TASK 24-42-00-861-001).
Subtask 25-66-52-010-050
B. Get Access
(1) Get access to all life vests found at these locations:

- Below the passenger seats.
- In the cabin attendant seat (CAS).
- Behind the flight crew seats.
- In stowage compartments identified with placards.
(2) Remove all life vests from the aircraft for restoration.

EFF :

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Page 401
Nov 01/00

IAC
4. Procedure
_________
Subtask 25-66-52-280-050
R (1) Do the restoration of the life vests. Refer to the applicable

R Component Maintenance Manuals (CMM) for the correct procedure.
5. Close-up
________
Subtask 25-66-52-410-050
A. Close Access
(1) Install serviceable/replacement life vests at these locations:

- Below the passenger seats.
- In the CASs.
- Behind the flight crew seats.
- In stowage compartments identified with placards.
Subtask 25-66-52-862-050

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 25-66-52

Page 402
Nov 01/01

IAC
RAPID DECOMPRESSION SAFETY SYSTEM - DESCRIPTION AND OPERATION
_____________________________________________________________
1. General
_______
A rapid-decompression safety-system is installed in the aircraft.
2. __________________
Component Location
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
R **ON A/C ALL
(Ref. Fig. 002)
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
(Ref. Fig. 002A)
**ON A/C ALL
(Ref. Fig. 003, 004, 005)
3. __________________
System Description
The rapid-decompression safety-system prevents a pressure difference between

different closed areas in the aircraft (for example; cockpit/cabin,
cabin/cargo compartment) if a rapid decompression occurs. This prevents
structural damage to the fuselage and damage to the equipment and
furnishings, installed in these areas.

EFF :

ALL 25-68-00

Page 1
Feb 01/07

IAC
Component Location
Figure 001

R

EFF :

001-012, 014-099, 25-68-00

Page 2
May 01/06

IAC
R Component Location
R Figure 001A

EFF :

101-199, 25-68-00

Page 3
Feb 01/07

IAC
Component Location
R Figure 001B

R

EFF :

901-999, 25-68-00

Page 4
Feb 01/07

IAC
Component Details
Figure 002

R

EFF :

ALL 25-68-00

Page 5
Feb 01/07

IAC
Component Details
Figure 002A

R

EFF :

001-012, 014-099, 25-68-00

Page 6
Feb 01/07

IAC
Component Location and Component Details
Figure 003

EFF :

ALL 25-68-00

Page 7
Feb 01/07
R
IAC
Lower Sidewall Panels (Dado) - Location and Component Details
Figure 004

EFF :

ALL 25-68-00

Page 8
Feb 01/07
R
IAC
Air Grills - Location
Figure 005

EFF :

ALL 25-68-00

Page 9
Feb 01/07
R
IAC
The rapid-decompression safety-system has:
- Rapid-decompression panels (cargo compartments).
- Dado panels (cabin) (Ref. 25-23-00).
- Air grills (stowages and lavatories).
- Cockpit door (Ref. 52-51-00).
4. _____________________
A. Rapid-Decompression Panels
**ON A/C 001-012, 014-099,
(Ref. Fig. 001)
**ON A/C 101-199,
(Ref. Fig. 001A)
R **ON A/C 901-999,
R (Ref. Fig. 001B)
R **ON A/C ALL
(Ref. Fig. 002)
The rapid-decompression panel has these components:

- Decompression panels.
- Decompression frames.
- Latch assemblies.
- Fasteners.
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
(Ref. Fig. 001, 002A)
The rapid-decompression panel has these components:

- Decompression panels.
- Decompression frames.
- Latch assemblies.

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ALL 25-68-00

Page 10
Feb 01/07

IAC
- Protection devices.
**ON A/C ALL
(1) Decompression Panel
The panels have a composite structure made of a honeycomb-core and a

flame-retardant laminated-skin. On one side of the panel the
laminated-skin is extended and makes a border around the
honeycomb-filling. This side of the panel completes the lining of the
cargo compartment on the inner side.
The border is cut at each corner. The cut starts at the edge of the
border and continues diagonally to the corner of the
honeycomb-filling. Sealing tape is bonded to the side of the border
that touches the inner lining of the cargo compartment. The cuts in
the border are sealed with this tape.
(2) Frame
The frame is covered with flame-retardant material, attached with

adhesive tape. The frame is installed on the decompression panel, on
the side that faces out from the cargo compartment.
(3) Latch Assembly
The latch assembly has a housing, which includes a latch and a

spring. The latch has a shaped end and is always in the closed
position. To open the latch assembly you push the latch back into its
housing, against the spring tension. The latch assemblies are
installed on the decompression panel on the side that faces out from
the cargo compartment.
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
(4) Protection Devices
The protection devices are installed with screws to the

ceiling-panels around each decompression-panel. The protection
devices still permit the full function of (BLOW-IN) or (BLOW-OUT) for
the decompression-panels. The protection devices protect the
decompression-panels against impact from X and Y directions of
misaligned luggage.

EFF :

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Page 11
Feb 01/07
R
IAC
**ON A/C ALL
(5) Installation Description and Pressure Values
The rapid-decompression panels are installed in cut-outs in the

linings of the cargo compartments. The sealing tape on the border
makes a seal between the panel and the lining of the cargo
compartment. The flame-retardant material fits tightly in the
cut-outs of the linings and helps to seal the cargo compartment.
The rapid-decompression panels are installed from inside of the cargo

compartment into the cut-outs as follows:
- Push the panel into the cut-out.
- The shaped end of the latches adjust the position of the panel
automatically to the center of the cut-out.
- The latches are moved into their housings to the open position.
- The panel is continually pushed over the full surface until the
laminated-skin border is flush with the inner side of the linings.
- The latches snap back to the closed position and engage with the
outer edges of the cut-outs.
The rapid-decompression panels that are installed in the ceiling

panels of the cargo compartments are kept free. A maximum height to
load bulk cargo, is marked on the wall linings of the cargo
compartment 2 in. (50.80 mm) below the ceiling.
The rapid-decompression panels that are installed in the FWD wall

lining of the FWD cargo compartment are protected. A protection panel
is installed on the inner side of the lining in front of the
rapid-decompression panels. The panel is attached with brackets, to
make a space between the two panels. When bulk cargo is transported,
the protection panel keeps the rapid-decompression panels free.
The pressure difference-values between the cabin and the cargo

compartment, necessary to release the decompression-panel from the
lining, are:
- 30 hPa (0.886 in.Hg) if a rapid decompression (BLOW-IN) in the
cargo compartment occurs.
- 90 hPa (2.658 in.Hg) if a rapid decompression (BLOW-OUT) in the
cabin occurs.

EFF :

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Page 12
Feb 01/07
R
IAC
B. Dado Panels
(Ref. Fig. 004)
The dado panel has a decorative panel with a cover assembly, and a
support assembly. The decorative panel is seen from inboard and finishes
the interior lining of the cabin from the upper sidewall-panels to the
floor. It attaches the dado panel to the fuselage structure. The cover
assembly is installed on the outboard side of the decorative panel.
The support assembly is installed on the outboard side of the decorative

panel and attaches the dado panel to the floor. Decompression plates are
installed in cut-outs in the back wall of the support assembly. The top
edge of the plate is attached with half-hinges to the back wall and can
move inboard and outboard. The bottom edge of the plate is held in the
cut-out with stop-plates attached on both sides of the back wall.
Insulation material is bonded on to the inboard side of the back wall and
the inboard side of the decompression plates.
The pressure difference-value between the cabin and the cargo

compartment, necessary to release the decompression panel in the support
assembly, is 0.05 hPa (0.0014 in.Hg)
C. Air Grills
(Ref. Fig. 005)
The air grills are installed in some closed modules, for example stowages
and lavatories.
D. Cockpit Door
The cockpit door is installed in the fixed partition between FR13 and
FR14. It has an electrically operated locking mechanism. The locking
mechanism is connected to a control unit, which is located on the
overhead panel. Pressure sensing channels are located on the control
unit, and measure sufficient fall in pressure to release the locking
mechanism (rapid decompression). The sensing channels are independent
from software and/or microprocessor failures.
5. ________________________________
(Ref. Fig. 006)
In usual operation the rapid-decompression panels form part of the cargo

compartment linings.

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Rapid Decompression Panels - Operation

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Rapid Decompression Panels - Operation

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If a rapid-decompression occurs in the cargo compartment, the higher air
pressure pushes on the rapid-decompression panels. The shaped end of the
latch pushes against the edge of the cut-out and causes the latch to move
into the open position. The released rapid-decompression panels are blown
rapidly into the cargo compartments (BLOW-IN). The higher air pressure
can flow from the cabin to the cargo compartment.
If a rapid-decompression occurs in the cabin, the higher air pressure

pushes on the rapid-decompression panels. The laminated-skin border folds
away at the place where the honeycomb filling starts. The cuts in the
corners help to accelerate this process. The panels are released and
blown rapidly out from the cargo compartments (BLOW-OUT). The higher air
pressure can flow from the cargo compartment to the cabin.
B. Dado Panels
(Ref. Fig. 007)
In usual operation the dado panels let the air flow between the Cargo
compartments and the cabin.
If a rapid-decompression occurs in the cargo compartment, the higher air

pressure flows under the decorative panels. The covers channel the flow
to the decompression plates and pushes them in the outboard direction.
The higher air pressure can flow rapidly from the cabin to the cargo
compartment.
If a rapid-decompression occurs in the cabin, the higher air pressure

pushes the decompression plates in the inboard direction. The covers
channel the flow under the decorative panel. The higher air pressure can
flow rapidly from the cargo compartment to the cabin.
C. Air Grills
In usual operation the air grills let the air move freely to and from the
housings (stowages and lavatories).
If a rapid-decompression occurs, the air will flow rapidly through the

air grills into the cabin.
D. Cockpit Door
In usual operation the cockpit door permits access to and from the
cockpit to the cabin. During flight the cockpit door is closed and
locked.

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Dado Panels - Operation
Figure 007

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If a rapid-decompression in the cabin occurs, the cockpit door stays
closed and locked. The higher air pressure in the cockpit flows through
various ventilation paths, into the cabin and avionics compartment. The
door frame, frame attachments and lavatory wall are strengthened to
resist the initial high pressure, until the higher air pressure has
decreased.
If a rapid-decompression occurs in the cockpit, the avionics compartment

or the FWD Cargo compartment, the sensing channel measures the rapid fall
in pressure. The control unit immediately releases (5 ms) the cockpit
door locking mechanism. The higher air pressure, pushes the cockpit door
open to the cockpit, and flows rapidly from the cabin into the cockpit.

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INTENTIONALLY BLANK

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Cockpit Door - Operation

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Cockpit Door - Operation

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RAPID DECOMPRESSION SAFETY SYSTEM - MAINTENANCE PRACTICES
_________________________________________________________
TASK 25-68-00-400-001
Installation of a Rapid Decompression Panel in the Cargo Compartment
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Power
the External Power
25-68-00-991-001 Fig. 201

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3. __________
Job Set-up
Subtask 25-68-00-860-050

(Ref. TASK 24-42-00-861-001).
(2) If you need to install a panel assembly in the FWD cargo-compartment:
(a) Open the FWD cargo-compartment door (Ref. TASK 52-30-00-860-001).
(b) Install the actuator safety locks.
(c) Set the light switch 6LU to the ON position.
(d) Put a WARNING NOTICE on the control panel to tell persons not to
use the cargo-loading system.
(3) If you need to install a panel assembly in the AFT or the bulk
cargo-compartment:
(a) Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001)

.
(b) Install the actuator safety locks.
(c) In the AFT cargo-compartment, at the service panel 2024VU, set

the light switch 8LU to the ON position.
(d) In the bulk cargo-compartment set the light switch 8LU to the ON
position.
(e) Put a WARNING NOTICE on the control panel to tell persons not to
use the cargo-loading system.

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4. Procedure
_________
Subtask 25-68-00-420-050
A. Installation Procedure
(Ref. Fig. 201/TASK 25-68-00-991-001)
WARNING : WEAR GLOVES TO AVOID INJURY TO HANDS.

_______
NOTE : The panel assembly (1) includes a frame (2), a panel (3) and
____
fasteners (4).
(1) Removal procedure:
(a) Push the disengaged part of the panel (3) and put your fingers
behind the frame (2).
(b) Carefully pull the frame (2) and the panel (3) out from the
ceiling panel (5) into the cargo-compartment.
(c) Put the frame (2) on a flat surface with the panel (3) on the
top.
(d) Push each latch (8) back to disconnect the catch (9) from the
panel (3).
(2) Inspection procedure:
(a) Do a check of the panel (2), the foam-tape (7) and the
flame-retardant strip (6).
(b) If the panel (3) is damaged, do a repair (Ref. TASK 25-00-00-200-

001).
(c) If the foam-tape (7) or the flame-retardant strip (6) is damaged,

replace the panel assembly (1) (Ref. TASK 25-68-41-960-001).
(3) Set procedure for the fasteners (4):
(a) Put the frame (2) on a flat surface with the fasteners (4) on the
top side.
(b) Push all catches (9) that are in the disengaged position to the
closed position.

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Rapid Decompression Panel - Location and Procedure

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Rapid Decompression Panel - Location and Procedure

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(4) Assembly procedure:
(a) Put the panel (3) on the center of the catches (9) on the frame
(2).
(b) Carefully push the panel (3) until each catch (9) engages.
NOTE : You can hear a click sound when each catch (9) engages
____
correctly.
(c) Make sure that the edge of the frame (2) makes a seal with the
foam-tape (7).
(5) Installation procedure:
(a) Put the panel assembly (1) on the center of the catches (9) in
(b) Carefully push the panel assembly (1) until each catch (9)
engages.
NOTE : You can hear a click sound when each catch (9) engages
____
correctly.
(c) Make sure that the edge of the frame (2) makes a seal with the
foam-tape (7).
5. Close-up
________
Subtask 25-68-00-860-051
items.
(2) If you have installed a panel assembly in the FWD cargo-compartment:
(a) Remove the warning notice(s).
(b) Set the light switch 6LU to the OFF position.
(c) Remove the safety lock from the actuator.
(d) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-
002).

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(3) If you have installed a panel assembly in the AFT or the bulk
cargo-compartment:
(a) Remove the warning notice(s).
(b) In the bulk cargo-compartment, set the light switch 8LU to the
OFF position.
(c) In the AFT cargo-compartment, set the light switch 8LU to the OFF
position.
(d) Remove the safety lock from the actuator.
(e) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-
002).
(5) De-energize the ground service network (Ref. TASK 24-42-00-862-001).

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DECOMPRESSION PANEL - REMOVAL/INSTALLATION
__________________________________________
TASK 25-68-41-960-001
Replacement of the Decompression Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific Active Fire-Blocking Strip ABS5027C 15-06

Material No. 05-066
X (Ref. 20-31-00)
R Material No. 08-079 D DAN 382, DAN 1297-01
R DOUBLE-SIDED PRESSURE SENSITIVE ADHESIVE
R (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Panels)
FR24
Compartment
Compartment
25-68-41-991-001 Fig. 401
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
25-68-41-991-002 Fig. 402
**ON A/C 001-012, 014-099,
25-68-41-991-006 Fig. 403
R **ON A/C 101-199, 901-999,
25-68-41-991-006-B Fig. 403A
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
25-68-41-991-006-A Fig. 403B

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 101-199,
R 25-68-41-991-003 Fig. 404
R **ON A/C 901-999,
R 25-68-41-991-004 Fig. 405
R **ON A/C ALL
R 25-68-41-991-007 Fig. 406
3. __________
Job Set-up
Subtask 25-68-41-010-050
A. Get Access
(1) Remove the panels in the area where you want to replace the
decompression panels:
- in the passenger compartment
(Ref. TASK 25-23-44-000-001).
- in the FWD cargo compartment at FR24
(Ref. TASK 25-54-11-000-001).
- in the FWD cargo compartment
(Ref. TASK 25-54-12-000-002).
- in the AFT cargo compartment
(Ref. TASK 25-55-12-000-002).

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4. Procedure
_________
Subtask 25-68-41-920-050
A. Replacement of the Decompression Panels in the Passenger Compartment
(Ref. Fig. 401/TASK 25-68-41-991-001)
(1) Remove the decompression-panel assembly:
(b) Carefully remove the decompression-panel assembly (1) from the

dado panel (7).
(c) Remove the screws (4), the washers (5) and the covers (6) from
the dado panel (7).
(2) Install the decompression-panel assembly:
(a) Make sure that the parts retained from the removed component are

area.
(d) Put the covers (6) in position on the dado panel (7), and install
(e) Put the decompression-panel assembly (1) in position on the dado

panel (7).
(f) Install the washers (3) and the screws (2).

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Decompression Panel
Figure 401/TASK 25-68-41-991-001

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**ON A/C 001-012, 014-099,
Subtask 25-68-41-920-051
B. Replacement of the Decompression Panels in the Cargo-Compartment

Ceiling-Panels
(Ref. Fig. 402/TASK 25-68-41-991-002, 403/TASK 25-68-41-991-006)
(1) Remove the decompression panel:
(a) Push the latches (2) of the latch assemblies back into their
housings, against the spring-tension.
(b) Carefully remove the decompression-panel (1) from the

ceiling-panel (3).
(2) Disassemble the decompression panel:
(a) Remove the screws (5), the washers (6) and the frame assembly
(4).
(b) Remove the screws (8) and the latch assemblies (7).
(3) Assemble the decompression panel:

area.
(d) If necessary, install new foam-tape:
1
_ Remove the remaining foam-tape (9).

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Decompression Panels in the Cargo Compartments
Figure 402/TASK 25-68-41-991-002

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Decompression Panels in the Cargo-Compartment Ceiling-Panels

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2
_ Clean the area where you removed the foam-tape:
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH

_______
THE WORK AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN
YOUR MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR
BETWEEN 10 AND 15 MINUTES.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR
SOURCES OF HEAT.

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND
A MASK.
a
_ Clean the area where you removed the foam-tape (9) with
CLEANING AGENTS (Material No. 11-003), a lint-free
cotton-cloth MISCELLANEOUS (Material No. 19-003) and a
SCRAPER - NON METALLIC
3
_ Cut the new foam-tape (9) SPECIAL MATERIALS (Material No. 05-
066) to the required shape and length.
4
_ Remove the protective foil from the foam-tape (9).
5
_ Measure a distance of 3.0 mm (0.12 in.) from the edge of the
panel-frame to the area where you install the foam tape (9)
and make a mark (see DETAIL F-F).
6
_ Carefully install the foam-tape (9) in the applicable areas of
the decompression-panel (1).
7
_ Make sure that the distance between the foam-tape (9) and the
edge of the panel-frame is 3.0 (0.12 in.) (see DETAIL F-F).
(e) Put the latch assemblies (7) in position on the

decompression-panel (1) and install the screws (8).
(f) TORQUE the screws (8) to 0.2 m.daN (17.69 lbf.in).

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(g) Make sure that the latches of the latch assemblies (7) move
freely in their housings.
(h) Put the frame assembly (4) in position on the decompression-panel

(1) and make sure that the flame-retardant material is in the
correct position.
(i) Install the washers (6) and the screws (5).
(4) Install the decompression panel:

area.
(b) Make sure that the decompression panel (1) is clean and in the
correct condition.
(c) Put the decompression-panel (1) in position on the ceiling-panel

(3) and install it.
NOTE : Use a stable force over the full surface of the

____
decompression panel (1) when you push the decompression
panel in the related opening of the ceiling panel (3).
(d) Make sure that the flame-retardant material is in its correct

position between the decompression-panel (1) and the
ceiling-panel (3), and that:
- the flame-retardant material is not in position between the
foam tape (9) and the ceiling panel (3) (see DETAIL C-C).
- the flame-retardant material seals the ceiling panel (3)

tightly (see DETAIL C-C).
- the flame-retardant material does not cause a blockage of the

latches of the latch assemblies (see DETAIL D-D).
(e) Make sure that the position of the decompression panel (1) in the
ceiling panel (3) is symmetrical.
(f) Make sure that all latches (2) of the latch-assemblies are
locked.

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R **ON A/C 101-199, 901-999,
Subtask 25-68-41-920-051-B

Ceiling-Panels
R (Ref. Fig. 403A/TASK 25-68-41-991-006-B)
R **ON A/C 101-199,
R (Ref. Fig. 404/TASK 25-68-41-991-003)
R **ON A/C 901-999,
R (Ref. Fig. 405/TASK 25-68-41-991-004)
R **ON A/C 101-199, 901-999,
(a) Remove the nuts (7) and the washers (6).
(b) Remove the sheet-assemblies (4) and the decompression-fasteners

(5).
(c) Carefully remove the decompression-frame (3) and the

decompression-panel (2) from the ceiling-panel (1).
(2) Install the decompression-panel:
_______

area.

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(d) If necessary, install new flame-retardant material
(referred to as the strips):
1
_ Remove the remaining strips (8) and the foam-tape (9) from the
ceiling-panel (1) and from the decompression-panel (2).
2
_ Clean the area where you removed the strips and the foam-tape:
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER

_______
SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME
IRRITATED.
a
_ Clean the area where you removed the strips and the
foam-tape with CLEANING AGENTS (Material No. 11-003) and a
3
_ Cut the new foam-tape SPECIAL MATERIALS (Material No. 05-066)
(9) to the necessary length.
4
5
_ Carefully install the foam-tape (9) in the applicable areas of
the ceiling-panel (1) and the decompression-panel (2).
NOTE : The joints of the foam-tape should not be in the

____
corners of the installation area, when you install the
new foam-tape (9).
6
_ Cut the new Active Fire-Blocking Strip ABS5027C 15-06 (8) to
the necessary length.
7
_ Remove the protective foil from the strips (8).
8
_ Carefully install the strips (8) in the applicable areas of
the ceiling-panel (1) and the decompression-panel (2).
NOTE : When you install the new strips (8), the joints of the
____
strips:
- Should not be in the corners of the installation area

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R Decompression Panels in the Cargo Compartments
R Figure 404/TASK 25-68-41-991-003

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Decompression Panels in the Cargo Compartments
R Figure 405/TASK 25-68-41-991-004

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- Should not be parallel to each other.
9
_ Install adhesive tape on each joint of the strips:
a
_ Measure a distance of a minimum of 10 mm (0.3937 in.) on
each end of the strips (8) and make a mark.
b
_ Install BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
079) (10) on each joint of the strips (8) in the area you
have made the marks.
(e) Put the decompression-panel (2) together with the

decompression-frame (3) in position in the ceiling-panel (1).
(f) Put the sheet-assemblies (4) and the decompression-fasteners (5)

in position.
(g) Make sure that the locating-pin of the fastener (5) is correctly
installed in the related locating-hole of the frame (3) (see
DETAIL E).
(h) Install the washers (6) and the nuts (7) but do not tighten the
nuts at this time.
(i) Make sure that the position of the decompression-panel (2) in the
ceiling-panel (1) is symmetrical.
(j) Tighten and TORQUE the nuts (7) (Ref. TASK 20-21-11-911-001).
**ON A/C 001-012, 014-099,
Post SB 25-1181 For A/C 001-012,014-099,
Subtask 25-68-41-920-051-A

Ceiling-Panels
(Ref. Fig. 402/TASK 25-68-41-991-002, 403B/TASK 25-68-41-991-006-A)
(b) Carefully remove the decompression-panel (1) from the

ceiling-panel (8).

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(2) Remove the screws (6), the protection-devices (4) and (5), and the
spacers (2) and (3) from the ceiling-panel (6).
(a) Remove the screws (10), the washers (11) and the frame assembly
(9).
(b) Remove the screws (13) and the latch assemblies (12).

area.
(d) If necessary, install new foam-tape:
1
_ Remove the remaining foam-tape (14).
2
_ Clean the area where you removed the foam-tape:
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH

_______
THE WORK AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN
YOUR MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR
BETWEEN 10 AND 15 MINUTES.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR
SOURCES OF HEAT.

_______
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND
A MASK.
a
_ Clean the area where you removed the foam-tape (14) with
CLEANING AGENTS (Material No. 11-003), a lint-free

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cotton-cloth MISCELLANEOUS (Material No. 19-003) and a
3
_ Cut the new foam-tape (14) SPECIAL MATERIALS (Material No. 05-
066) to the required shape and length.
4
5
_ Measure a distance of 3.0 mm (0.12 in.) from the edge of the
panel-frame to the area where you install the foam tape (14)
and make a mark (see DETAIL F-F).
6
_ Carefully install the foam-tape (14) in the applicable areas
of the decompression-panel (1).
7
_ Make sure that the distance between the foam-tape (14) and the
edge of the panel-frame is 3.0 mm (0.12 in.) (see DETAIL
F-F).
(e) Put the latch assemblies (12) in position on the

decompression-panel (1) and install the screws (13).
(f) TORQUE the screws (13) to 0.2 m.daN (17.69 lbf.in).
(g) Make sure that the latches of the latch assemblies (12) move
freely in their housings.
(h) Put the frame assembly (9) in position on the decompression-panel

(1) and make sure that the flame-retardant material is in the
correct position.
(i) Install the washers (11) and the screws (11).
(5) Put the spacers (2) and (3), and the protection-devices (4) and (5)
in position on the ceiling-panel (8), and install the screws (6).
(6) Install the decompression panel:

area.
(b) Make sure that the decompression panel (1) is clean and in the
correct condition.

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(c) Put the decompression-panel (1) in position on the ceiling-panel
(8) and install it.

____
(d) Make sure that the flame-retardant material is in its correct

position between the decompression-panel (1) and the
ceiling-panel (8), and that:
- the flame-retardant material is not in position between the
foam tape (14) and the ceiling panel (6) (see DETAIL C-C).
- the flame-retardant material seals the ceiling panel (8)

tightly (see DETAIL C-C).
- the flame-retardant material does not cause a blockage of the

latches of the latch assemblies (see DETAIL D-D).
(e) Make sure that the position of the decompression panel (1) in the
ceiling panel (8) is symmetrical.
(f) Make sure that all latches (7) of the latch-assemblies are
locked.
**ON A/C ALL
Subtask 25-68-41-920-052
C. Replacement of the Decompression Panels in the Partition at FR24
R (Ref. Fig. 406/TASK 25-68-41-991-007)
(1) Remove the screws (2) and the protective panel (1) from the partition
(3).
(b) Carefully remove the decompression-panel (5) together with the

seal (10) from the partition (3).

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Decompression Panels in the Partition at FR24

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Decompression Panels in the Partition at FR24

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(b) Remove the clamps (8) and the latch assemblies (9) from the
decompression panel (5).

area.
(d) Put the latch assemblies (9) in position on the decompression

panel (5).
(e) Put the clamp (8) in position, and install the washers (7) and
the screws (6).
(5) Install the decompression-panel:
(a) Make sure that the decompression-panel (5) is clean and in the
correct condition.

area.
(c) Put the seal (10) in position on the decompression panel (5).
(d) Put the decompression-panel (5) in position in the partition (3)

and install it.

____
(6) Put the protective panel (1) in position on the partition (3) and

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Feb 01/07
R
IAC
5. Close-up
________
Subtask 25-68-41-410-050
A. Close Access
(1) Install the panels in the area where you have replaced the
decompression panels:
- in the passenger compartment
(Ref. TASK 25-23-44-400-001).
- in the FWD cargo compartment at FR24
(Ref. TASK 25-54-11-400-001).
- in the FWD cargo compartment
(Ref. TASK 25-54-12-400-002).
- in the AFT cargo compartment
(Ref. TASK 25-55-12-400-002).
items.

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ACCESSORY COMPARTMENTS - DESCRIPTION AND OPERATION
__________________________________________________
1. _______
General
(Ref. Fig. 001)
The accessory compartments are located on the inner or on the outer areas of
the pressurized fuselage. The avionics compartments are in the pressurized
area below the cockpit (above the nose landing-gear well). They are
identified as the FWD, the lateral and the AFT avionics compartments.
The compartments have:
- heat and sound insulation,
- maintenance lighting,
- air-cooled racks for the electrical and electronic equipment and their
related units.
The nose landing-gear well is below the avionics compartment and stair bay,
in the areas of Zones 123/124. The main landing-gear well is between the FWD
and AFT cargo compartments, in the areas of Zones 147/148.
Equipment compartments are located in the rear of the aircraft, between FR65
and FR80, in the areas of Zones 171/172, 311/312 and 313/314.
2. __________________
Component Location
A. Avionics Compartments
(1) Compartment Locations

(Ref. Fig. 002)
(a) The FWD avionics compartment is between FR1 and FR9, in the areas
of Zones 121/122. Access to the compartment is through the FWD
avionics compartment door 811 and through the floor access panels
in the cockpit.
(b) The lateral avionics compartment is between FR9 and FR20, in the
areas of Zones 125/126. Access to the lateral avionics
compartment is through:
- the left hand door 812 of the lateral avionics compartment,
- the right hand door 822 of the lateral avionics compartment,
- the floor access panels in the cockpit,
- the floor access panels in the FWD utility area.
(c) The AFT avionics compartment is between FR20 and FR24A, in the
areas of Zones 127/128. Access to the AFT avionics compartment is
through:
- the right hand door 824 of the AFT avionics compartment,
- the floor access panels in the FWD utility area,
- the floor access panels in the FWD cabin area.

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Accessory Compartments - Locations
Figure 001

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Avionics Compartments - Typical Layout
Figure 002

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B. Landing Gear
(1) Landing Gear Wells
(a) The nose landing-gear well is between FR9 and FR20.
(b) The main landing-gear well is between FR42 and FR46.
C. Equipment Compartments
(Ref. Fig. 003, 004)
(1) Compartment Locations
(a) The AFT cabin underfloor-compartment is between FR65 and FR70, in

the areas of Zones 171/172, (AFT of the bulk cargo compartment).
The compartment is in the pressurized area and has insulation
blankets. Access to the compartment is through the access panels
161DW and 162DW. A catwalk is installed in the compartment for
maintenance and access to the equipment rack.
The compartment contains:
- the air outflow valve 10HL (Ref. 21-31-00),
- system service lines for the air conditioning, lavatory, galley
ventilation, and waste water.
- fuel lines for the Auxiliary Power Unit (APU).
(b) The horizontal and vertical-stabilizer attachment area is between

FR70 and FR78, in the areas of Zones 311/312. It is external to
the pressurized area. Access to the compartment is through the
access panels 311AL and 312AR. A catwalk is installed in the
compartment for maintenance access. The compartment contains:
- attachments for the horizontal and vertical stabilizer (Ref.
53-56-00),
- components for the flight control trim system (Ref. 27-40-00),
- the Digital Flight Data Recorder (DFDR) and the underwater
locator beacon (attached to the DFDR) (Ref. 31-33-00),
- the cockpit voice recorder (CVR) (Ref. 23-71-00).
(c) The tail-cone APU air-intake area is between FR78 and FR80, in
the areas of Zones 313/314. It is external to the pressurized
area. Access to the compartment is through the access panel
314AR. The compartment contains the APU system components (Ref.
49-00-00).

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REVISION NO. 57 May 01/08

L.E.P. 1-22 REVISED TO REFLECT THIS REVISION INDICATING

25-13-46 MOD.20011P0003 INCORPORATED ALL

25-21-34 TOOL DESIGNATION(S) DATA UPDATED 101-199, 902-999,

25-21-41 EFFECTIVITY UPDATED

25-21-42 TECHNICAL CORRECTIONS 101-199, 901-999,

25-21-61 WARNING/NOTE/REASON FOR THE JOB AMENDED 101-199, 902-999,

25-40-00 CORRECTION/ADDITION/AMPLIFICATION ALL

25-41-41 EFFECTIVITY UPDATED

25-43-41 EFFECTIVITY UPDATED

25-43-44 EFFECTIVITY UPDATED

25-45-19 CORRECTION/ADDITION/AMPLIFICATION ALL

25-54-12 CORRECTION/ADDITION/AMPLIFICATION ALL

25-55-11 CORRECTION/ADDITION/AMPLIFICATION ALL

25-55-12 EFFECTIVITY UPDATED

25-62-00 CORRECTION/ADDITION/AMPLIFICATION ALL

25-62-42 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099, 901-999,

25-62-43 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099, 901-999,

25-62-44 CORRECTION/ADDITION/AMPLIFICATION 101-199, 901-999,

25-62-46 CORRECTION/ADDITION/AMPLIFICATION 001-012, 014-099, 901-999,

25-65-00 EFFECTIVITY UPDATED

25-65-35 LAYOUT IMPROVED/MATERIAL RELOCATED 101-199, 901-999,

LIST OF EFFECTIVE PAGES

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD T. of C. R 38 May01/08 25-00-00 830 Nov01/05

25-00-00 872 Aug01/07 25-00-00 A823 Nov01/07 25-00-00 R A874 May01/08

25-11-00 9 May01/06 25-11-00 409 Aug01/06 25-11-51 411 Feb01/07

25-11-63 417 Feb01/08 25-11-68 404 May01/04 25-13-14 602 May01/03

25-14-00 1 May01/96 25-21-00 9 Nov01/07 25-21-42 401 Feb01/08

25-22-00 606 Nov01/01 25-22-43 417 May01/06 25-23-42 407 Aug01/06

25-23-43 432 Nov01/07 25-23-45 441 May01/07 25-23-46 412 May01/06

25-23-47 02 408 Feb01/07 25-23-47 02 459 Feb01/07 25-24-41 421 Feb01/08

25-26-41 404 May01/07 25-26-43 407 Nov01/07 25-27-44 415 Nov01/07

25-28-42 406 Nov01/07 25-28-42 457 Aug01/06 25-30-00 605 Feb01/07

25-31-42 413 Feb01/08 25-33-00 7 Feb01/08 25-33-45 408 Feb01/08

25-35-00 512 Aug01/07 25-35-25 407 Feb01/08 25-40-00 405 Feb01/08

25-41-41 428 May01/07 25-41-41 R 479 May01/08 25-43-41 441 Nov01/07

25-43-42 424 Nov01/07 25-43-44 418 Nov01/07 25-45-12 402 May01/06

25-45-19 R 404 May01/08 25-45-25 409 May01/06 25-50-00 02 5 Feb01/07

25-52-00 2 Feb01/07 25-54-11 405 May01/04 25-54-41 404 Feb01/07

25-55-11 401 Feb01/07 25-55-12 414 Feb01/07 25-55-41 414 Feb01/08

25-55-41 465 Feb01/07 25-62-00 201 Feb01/07 25-62-00 R 505 May01/08

25-62-42 416 Feb01/08 25-62-43 439 May01/06 25-62-43 490 May01/06

25-62-44 414 Aug01/06 25-62-44 465 Aug01/07 25-62-47 412 Feb01/07

25-63-00 6 May01/06 25-65-00 501 Feb01/07 25-65-41 405 Feb01/07

25-68-00 11 Feb01/07 25-70-00 6 Feb01/96

SEAT - CAPTAIN/FIRST OFFICER (3MS, 4MS) 25-11-00

SEAT - CAPTAIN/FIRST OFFICER (3MS, 25-11-00

SEAT - CAPTAIN/FIRST OFFICER (3MS, 25-11-00

LINING AND FURNISHINGS 25-13-00

LINING AND FURNISHINGS 25-13-00

LINING AND FURNISHINGS 25-13-00

COCKPIT EQUIPMENT RACKS 25-14-00

FLIGHT CREW FOOT WARMERS 25-15-00

COCKPIT ADDITIONAL ELECTRICAL SUPPLY 25-18-00

PASSENGER COMPARTMENT SEATS 25-21-00

PASSENGER COMPARTMENT SEATS 25-21-00

PASSENGER COMPARTMENT SEATS 25-21-00

CABIN ATTENDANT SEATS 25-22-00

CABIN ATTENDANT SEATS 25-22-00

CABIN ATTENDANT SEATS 25-22-00

LININGS AND FURNISHINGS 25-23-00