DAILY PRODUCTION OUTPUT AND MACHINE BREAKDOWN MONITORING

Shift Schedule: 6-6 (24 hrs) Date: 3/28/2019

Processs/ Product Target Actual Target Actual Total Downtime Breakdown and In -
Profile Hit Rate Action Taken Remarks
Equipment Type Output Output PR Time PR Time Hrs DT Description Charge

Repaired by Additional 10.25 hrs

1.4 2x4 , 1.8 4 hrs and 12 mins; blade
maintenance and ME, of DT due to transfer
Slitting BI Skelp 2x4, 1.4 2x6, 82 53.54 65% 20.5 5.2 15.3 setting. 51 mins welding of
1.8 2x6, 2 2x7 attended by PD of manpower to LGS
feed table
production line during night shift

Continuous 24 hr
1.1x2x4,
2 hrs and 50 mins; due to attended by operation, staggered
C-250 CP 1.4 2x6, 1.8 39 46.65 120% 20.5 21.17 2.83 PD
change profile production personnel breaktime
2x4, 2 2x6
implemented

38 mins; roller adjustment, Repaired by 12 hr(day) and 11

0.8 2x4, 1.4 30 mins; bearing maintenance and ME, hr(night) operation,
C-150 CP 24 28.33 118% 20.5 21.33 1.67
2x4 replacement, 32 mins; attended by PD staggered breaktime
change thickness production implemented

No night shift
F C-100 STUDS 0.4x75 6 3.193 53% 20.5 10.25 10.25 operation, due to lack
o of manpower
r
m
i 11.25 hrs DT due to
n
lacking manpower for
g C-50A DF 0.3x50 4 3.254 81% 20.5 9.25 11.25
night shift and
staggered breaks

35 mins due to uncoiler Augmented personnel

adjustment, 2 hrs due to Attended by from slitting for it to
C-50B DF 0.3x50 3.5 4.182 119% 10.25 17.92 2.58 PD
transfer of manpower to CP production personnel be operational during
lines the night

Augmented personnel
35 mins due to transfer of
Attended by from slitting for it to
C-38 WA 0.3x25x25 1.5 3.375 225% 10.25 17.92 2.58 skelp, 2 hrs due to transfer PD
production personnel be operational during
of manpower to CP lines
the night

Furring Clip Day shift transferred to CP No night shift

M/C F-Clip 50 NA 0.058 20.5 7.25 13.25
lines due lack of manpower operation
Levelling and
Shearing NA 20.5

Prepared by: Leoncio Guarino Checked by: Joncy Bernard Lopena

Production Team Lead Production Supervisor