Texas Die Casting

 Manufactures Aluminum Die Cast Components

 Markets: Automotive, HVAC, Electronics and Other Industries

 Opened in Gladewater, Texas in 1984

 Started with 28,000 square foot manufacturing facility
 Expanded to exceed 75,000 square feet
 Tripled our manufacturing capabilities
 Added secondary machining and finishing operations
 Including: CNC Mill, CNC Lathe, drill, tap, sand, shot blast &
vibratory finish
 Purchase Order
Administration
ALUMINUM Administration Production
SUPPLIER Control CUSTOMER
PURCHASING SCHEDULING
INSPECTION Aluminum Shipments
Certification

RETURN PO to
REVIEW
Unacceptable Customer for
PO for price, quantity
corrections to price,
and delivery
Warehouse quantity, or delivery

Texas Die Casting, Inc. Acceptable

GENERAL PROCESS PO Box 1617 – 600 S. Loop 485

Gladewater, TX 75467

FLOW CHART
Input PO into B&L
Sytem

GENERAL PROCESS FLOW CHART

SHIPPING
MELTING
INSPECTION
FURNACE
Check Inventory or
Schedule to Run
Production

PAPER – “LINE-UP”

PAPER – “LINE-UP”

HOLDING PAPER – “LINE-UP”

FURNACE INSPECTION

@ DCM
INVENTORY

SECONDARY
INSPECTION
INSPECTION OPERATIONS

INSPECTION FINAL
INSPECTION
DIE CAST TRIM PACK
INSPECTION

INSPECTION

VIBRATORY
or
SHOTBLAST
INSPECTION
 Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Aluminum Ingot
 Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Furnace Room
5000 lbs. / hour melting capacity
 Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Transport Aluminum to Holding Furnace

 Texas Die Casting

HOLDING
FURNACE
@ DCM

DIE CAST TRIM

400 Ton Die Cast Machine

 Texas Die Casting

HOLDING
FURNACE
@ DCM

DIE CAST TRIM

800 Ton Die Cast Machine

 Texas Die Casting

SECONDARY
DIE CAST TRIM
OPERATIONS

Trim Press – Trim runner, gates and flash

Texas Die Casting

VIBRATORY
SECONDARY or
TRIM
OPERATIONS SHOTBLAST

Machining – (2) CNC Mills

Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
SECONDARY
or
OPERATIONS
SHOTBLAST

Vibratory Deburring Process

 Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
SECONDARY
or
OPERATIONS
SHOTBLAST

Shot Blast Deburring Process

Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
or
SHOTBLAST

Shipping - Kan Ban Racks

 Texas Die Casting

600 S. Loop 485, Gladewater, Texas 75647

Phone: (903) 845-2224 Fax: (903) 845-6155