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Journal of King Saud University – Engineering Sciences (2014) xxx, xxx–xxx

King Saud University

Journal of King Saud University – Engineering Sciences


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ORIGINAL ARTICLE

Effect of short circuited DC link capacitor


of an AC–DC–AC inverter on the performance
of induction motor
a,*
Hadeed Ahmed Sher , Khaled E. Addoweesh a, Yasin Khan a,b

a
Department of Electrical Engineering, King Saud University, Riyadh 11421, Saudi Arabia
b
Saudi Aramco Chair in Electrical Power, King Saud University, Riyadh 11421, Saudi Arabia

Received 22 November 2013; accepted 17 March 2014

KEYWORDS Abstract Induction motors are widely used in industrial power plants due to their robustness, reli-
DC link capacitor; ability and high performance under variable operating conditions in the electrical power system.
Free-wheeling diodes; Modern industrial progress is dependent on these ruggedly constructed induction motors. Almost
Back EMF every sophisticated process of the industry is based on induction motors. Most of these motors
are controlled by means of inverters that change the line frequency. The change in parameters of
inverter makes it possible to control the motor according to the design requirements. The reliability
of inverter based motor control is an important issue for industrial applications and therefore, it
becomes very vital for design engineers to have comprehensive analysis of the inverter fed induction
machine. This paper investigates one of the faults that may occur on the DC link of an inverter fed
induction motor. The effect of the capacitor short circuit is presented in this paper. It also deals with
the effects of short circuited capacitor on freewheeling diode. DC link capacitors are well designed
and even the probability of capacitor failure is high, it is always a rare case if they puncture, how-
ever this analysis will add to the reliability of the induction machine under variable operating con-
dition.
ª 2014 Production and hosting by Elsevier B.V. on behalf of King Saud University.

1. Introduction

The research community is always keen in improving the


reliability of inverter fed induction motors. Therefore, fault
* Corresponding author. Tel.: +966 538294429. analysis remains a vital issue for the design of a fault tolerant
E-mail addresses: hsher@ksu.edu.sa (H.A. Sher), khaled@ksu.edu.sa system. In industry induction motors are usually controlled
(K.E. Addoweesh), yasink@ksu.edu.sa (Y. Khan). using an inverter for attaining the desired mechanical charac-
Peer review under responsibility of King Saud University. teristics. Industrial plants that utilize the inverter fed induction
motors need a very accurate fault tolerant system for smooth
operation of industrial work. In literature, a lot of work has
Production and hosting by Elsevier been done on the fault analysis, monitoring and diagnosis of

1018-3639 ª 2014 Production and hosting by Elsevier B.V. on behalf of King Saud University.
http://dx.doi.org/10.1016/j.jksues.2014.03.003

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
2 H.A. Sher et al.

inverter fed induction motor. These faults include the follow- Equivalent Series Resistance (ESR) of the capacitor increases
ing (Mendes and Cardoso, 2003; Lahyani et al., 1998). with the passage of time. In ordinary circuits it may not be a
problem but when the capacitor is used in a switching circuit
 Transistor failure. the ESR can combine with the switching frequency and can
 Gate drive pulse failure. lead to self heating that can cause the failure of the capacitor.
 Inverter leg open. The fault on DC link capacitor was notified by several
 DC link capacitor faults. researchers in their fault studies, however, they did not inves-
tigate this problem thoroughly (Kastha and Bose, 1994; Ebra-
According to some researchers, the reliability of semicon- him and Hammad, 2003; Biswas et al., 2009; Peuget et al.,
ductor has considerably increased after the availability of 1997; Ribeiro et al., 2000). According to some researchers
sophisticated and reliable Pulse Width Modulation (PWM) the problem of DC link capacitor failure may not be a serious
chips (Lahyani et al., 1998; Fuchs, 2003). Since, capacitors issue since almost every commercially available electric drive is
are used in a lot of power electronic applications including well equipped with the protection schemes (Kastha and Bose,
the inverters and Switch Mode Power Supply (SMPS), Fuchs, 1994; Ribeiro et al., 2000). Ebrahim and Hammad discussed
2003 revealed that the probability of capacitor failure is 60%. the voltage drop in DC link for an intermittent period
A similar work was done by Lahyani and he concluded that (Ebrahim and Hammad, 2003). The work of Biswas et al.
more than half of the faults in SMPS are related to capacitor discusses the semiconductor based faults of inverter based
failure (Lahyani et al., 1998). The results show that capacitor motor control (Biswas et al., 2009). Peuget et al. classified
is vulnerable to faults. It is pertinent to mention that the the DC link capacitor failure under the umbrella of DC bus

Figure 1 AC–DC–AC inverter.

Figure 2 Equivalent circuit of AC-DC-AC inverter with motor connected.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
Effect of short circuited DC link capacitor 3

allow the current to flow in the same direction when the motor
inductance changes its polarity. Under normal conditions,
state of switches and generation of back e.m.f control the
amount of current drawn by the motor. Under circumstances
when back e.m.f exceeds input voltage, the motor will start act-
ing as a generator. If the motor is connected to an inverter,
Figure 3 Equivalent circuit of motor as load. there can be several reasons for the termination of voltage.
For example:
faults but their work was also on semiconductor component
failure (Peuget et al., 1997; de Araujo Ribeiro et al., 2003).  Inverter output terminal open circuit.
This above literature survey reveals that mostly the work done  Shut down of input supply.
in the field of fault analysis of inverter fed motor systems is re-  DC link capacitor short circuit.
lated to semiconductor components. However, the vulnerabil-
ity of capacitor failure urges us to perform a thorough analysis Inverter output terminal open circuit may occur due to
of such fault. This paper presents the analysis of capacitor loose connections but it only hampers normal operation and
short circuit on DC–AC inverter. In this work, an inverter the motor slows down to zero speed. Shutdown of input supply
feeding a three phase induction motor is considered. The effect obviously makes output voltage zero. For a short duration
of DC link capacitor short circuit is studied thoroughly and its freewheeling diode conducts and the motor stop eventually
effect on freewheeling diode in particular is considered. The re- depending upon load inertia. While the last case of DC link
sults can help the design engineers in designing a fault tolerant capacitor short circuit is quite interesting in this case, the out-
system as well as an optimal protection system design. put of inverter drops to zero thus making back e.m.f greater
than applied voltage and induction motor starts behaving like
2. Problem description an induction generator. The point of interest is short circuit
occurring at terminals of motor via faulty DC link capacitor
which draws current from motor. This short circuit current
Ripples in DC link of an inverter are smoothed by inserting a passes through a switch or a freewheeling diode depending
capacitor between the rectifier and inverter. In this paper, two upon the direction of flow of current. In this paper, we would
cases are analyzed that are related to short circuit fault of the present an analysis of capacitor short circuit on the freewheel-
DC link capacitor. ing diode.

(1) The effect of short circuiting DC link capacitor on


3. Mathematical analysis
motor performance.
(2) Effect of back e.m.f. on freewheeling diodes of inverter.
The short circuit of DC link capacitor creates two states, i.e.
Former case, being an analysis of system on DC link capac- transient state and steady state condition.
itor short-circuiting, is simpler. However the latter case is
interesting and requires detailed explanation presented below. 3.1. Analysis of transient condition
For inductive load, it is mandatory to control stress on an in-
verter. Diodes and MOSFETs connected in the anti-parallel Fig. 1 shows the diagram of the AC–DC–AC inverter feeding a
direction are used to counter this stress. Freewheeling diodes three phase induction motor. The input three phase voltages are

Figure 4 Simulation setup.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
4 H.A. Sher et al.

converted into DC by using an uncontrolled three phase bridge Here the () sign shows that the current flow convention is
rectifier. The DC obtained is supplied to the DC bus and is from the negative polarity to the positive polarity. The simpli-
smoothed using DC link capacitor C as shown in Fig. 1 and its fied circuit of the said problem is depicted in Fig. 2. Before the
equivalent circuit in Fig. 2. The voltage at the output of the in- time t = (0) the expression for current is given by
verter is a stepped waveform and the current drawn by the motor ir ð0Þ ¼ il ð0Þ ¼ ðEba  Vdc Þ=R ð5Þ
is usually sinusoidal in nature. The inverters are switched in reg-
ular intervals using the PWM technique. The voltage at the out- At time t = 0 the switch S1 is turned ON, thus creating a short
put of the inverter is a stepped waveform and the current drawn circuit along V dc. Therefore Vdc becomes zero. So Eq. (5)
by the motor is usually sinusoidal in nature. Here the back e.m.f. becomes
is represented as a source of sinusoidally varying voltage and the ir ð0þÞ ¼ il ð0þÞ ¼ Eba =R ð6Þ
winding parameters are represented as series resistance R and
inductance L per phase. The transistors work as a switch so they Since there is inductance L in the loop it will oppose a sudden
either make or break the connection of DC link with the motor. change in the current, therefore the current cannot change
In Fig. 2 the MOSFETS Q1, Q2 and Q6 were responsible for instantaneously. However, the current will follow the particu-
conducting at that time and are represented as a short circuit lar solution as given below in Eq. (7) (Van Valkenburg and
and Q3, Q4 and Q5 are not conducted in that instant so are rep- Van Valkenburg, 1964)
resented as an open circuit. All diodes are represented as it is, i ¼ ðEba =RÞð1  et=s Þ ð7Þ
without any change. For an instance the current is such that
phase A contains the current equal to the sum of phase B and where s = (L/R) of the equivalent circuit. This short circuit
phase C as given in Eq. (1) transient will decay infinite time due to the presence of winding
resistance R. The time constant s defines the time required to
Ia ¼ Ib þ Ic ð1Þ
die out the transients in stator current. In terms of the equiv-
Since the current is going from phase A that is connected to the alent circuit in transient state the circuit will be defined by
positive side of DC bus therefore according to KVL the equa- the transient voltages generated and the series resistance and
tion for the phase A is given in Eq. (2) transient reactance of the motor. The equivalent circuit is
shown in Fig. 3
Vao ¼ Vz þ Eba ð2Þ
where, 3.2. Analysis of steady state

Vao = Phase A voltage with respect to ground Under steady state conditions the applied voltage to the motor
Vz = Voltage drop across the line impedance becomes zero thus resulting in the immediate stopping of mo-
Eba = Back E.M.F of motor for phase A tor operation.

Therefore Eq. (2) becomes 4. Simulation setup


Vao ¼ iR þ Lðdi=dtÞ þ Eba ð3Þ
After the short circuit at DC bus the voltage at the inverter The simulation setup for investigating this problem is based on
output will become zero as shown in Sher et al., 2011. There- MATLAB/SIMULINK and is shown in Fig. 4. S1 is con-
fore the Eq. (2) becomes nected in shunt with the DC link capacitor C. This switch S1
is turned ON to simulate the DC link capacitor failure. Since
Eba ¼ iR þ Lðdi=dtÞ ð4Þ the failure of the capacitor is mostly due to main insulation

Figure 5 Motor electrical parameters before fault.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
Effect of short circuited DC link capacitor 5

Figure 6 RPM and torque before fault.

Figure 7 Equivalent circuit after the fault.

Figure 8 Experimental setup.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
6 H.A. Sher et al.

breakdown, it is actually an internal short circuit (Farag et al., the input frequency. For a three phase rectifier the average out-
1999). To carry out the failure of the capacitor, switch S1 is put voltage is given as
turned ON at time t = 1.5 s. The motor model used has the
following rated parameters Vdc ¼ 1 : 635  Vm ð8Þ
In the circuit diagram (Fig. 4) two comprehensive analysis
 Power = 1 hp.
studies of induction motor behavior are carried out.
 Voltage = 381 V.
 Frequency = 50 Hz.
 Without creating a fault.
 Speed = 1750 rpm.
 By creating a fault at the DC link capacitor.
The inverter consists of MOSFET switches. They are con-
The motor runs very smooth in the steady state condition
trolled using the most widely used sinusoidal PWM. The car-
before the fault is created as observed by the waveforms shown
rier frequency used for PWM is 2 kHz and the frequency of
in Figs. 5 and 6. The motor attains its speed as well in a very
a sine wave is 50 Hz. The system is simulated without any
short time (0.4 s) as depicted in Fig. 6. After testing the system
mechanical load on the motor.
in a healthy condition, the system is also tested for a fault in DC
link capacitor C. The possibilities of capacitor failure are very
5. Simulation results high in case of inverters and SMPS. The time instant t = 1.5
size is selected so that the motor comes to steady state condition
The induction motor is connected with three phases where the and to prevent the fault in transient condition when the motor
input line voltage is 381 Vp (for 220 V) with 50 Hz frequency. draws heavy current. When the switch S1 is turned on at
The generated ripple frequency will be 300 Hz which is 6 times t = 1.5 s the DC link gets short circuited and the terminal

Figure 9 Stator currents of Phase A–C after the fault.

Figure 10 Electrical parameters observed at free-wheeling diodes.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
Effect of short circuited DC link capacitor 7

Figure 11 Current and voltage of DC link.

voltages of the motor go to zero, since the motor is running at a


speed of 1500 rpm it cannot stop immediately rather it will
work like a generator with the output short circuited as shown
in Fig. 7. Simulation results shown in Fig. 9 depict the unusual
hike of current right after the fault. This fault current is approx-
imately 8 times more than the steady state current that is almost
equal to the max current drawn by the motor in transient con-
dition. Fig. 10 shows the current through the freewheeling
diode. At the time of fault this current went high enough and
rises up to 40A and then decays very swiftly as the motor tends
to decelerate with the passage of time. Fig. 11 shows the current
through the DC link and voltage across the DC link capacitor
at the time of fault. This negative current spike through the DC
link is due to the reverse flow of current from the motor to DC
link capacitor during a fault.

6. Experimental setup

A three phase inverter was designed to carry out the experi- Figure 13 Stator current, before and after fault.
ment for the said problem as shown in Fig. 8. A three phase
squirrel cage induction motor with delta connection, rated
1 hp is used as a load. For carrying out the experiment three
phase supply was fed to the three phase rectifier via a step
down transformer of rating 220/40 V. A 1000 lF capacitor
was connected in shunt with the rectifier output with a fuse
rated 2A connected in between the rectifier output and a
capacitor. The short circuit of DC link capacitor was per-
formed while the motor was running at rated speed. The motor
stator current was recorded by using a current to voltage con-
verter with a 1 ohm resistance. While all the measurements are
taken with an oscilloscope probe set at 10·.

7. Experimental results

Fig. 12 shows the results of back e.m.f. effect on stator current.


It should be noted that all the readings are recorded by 10· set-
ting on the probe. Fig. 12 shows the zoomed image of the back
e.m.f effect. Fig. 13 elaborates the same thing without
Figure 12 Zoomed view of stator current. zooming.

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003
8 H.A. Sher et al.

8. Conclusion PWM motor drive systems. IEEE Trans. Power Electron. 18 (2),
587–593.
Ebrahim, E.A., and Hammad, N. 2003. Fault analysis of current-
This paper mainly highlights the effect of capacitor short cir- controlled PWM-inverter fed induction-motor drives. In: Proper-
cuit on free-wheeling diode as well as the aftershocks of one ties and Applications of Dielectric Materials, 2003. Proceedings of
of the faults that may occur on DC link of inverter fed induc- the 7th International Conference on IEEE 3, pp. 1065–1070).
tion motor. The proposed theory is verified through simulation Farag, S., Wang, C., Cheng, T.C., Zheng, G., Palk, B., Moon, M.,
as well as through experiment. The experimental results follow 1999. Failure analysis of composite dielectric of power capacitors
closely the simulation result, although the experimental setup used in distribution systems. Electr. Mach. Power Syst. 27 (3), 279–
lacks the measurement of three phases due to non availability 294.
Fuchs, F.W. 2003. Some diagnosis methods for voltage source
of an isolated channel oscilloscope. The failure of DC link
inverters in variable speed drives with induction machines-a survey.
capacitor could be a serious issue if motor is running at high
In: Industrial Electronics Society, 2003. IECON’03. The 29th
speed and inertia. Larger the inertia longer will be the Annual Conference of the IEEE 2, pp. 1378–1385.
generation of back EMF. The generation of back EMF with Kastha, D.K., Bose, B.K., 1994. Investigation of fault modes of
the inverter voltages down to zero, leads to large transient cur- voltage-fed inverter system for induction motor drive. IEEE Trans.
rents. This has been shown through simulation as well as in the Indust. Appl. 30 (4), 1028–1038.
experimental work. Since, the transistors are turned off as a Lahyani, A., Venet, P., Grellet, G., Viverge, P.J., 1998. Failure
precautionary measure, this current will find its way through prediction of electrolytic capacitors during operation of a switch
the free-wheeling diodes. In other words the free-wheeling mode power supply. IEEE Trans. Power Electron. 13 (6), 1199–
diodes have to bear the stress for which they are not designed 1207.
Mendes, A.M.S, Cardoso, A.J.M. 2003. Current harmonics analysis of
for. The magnitude of this current is a direct function of the
inverter-fed induction motor drive system under fault conditions,
motor speed, therefore, it can be concluded that if the motor
Diagnostics for electric machines, power electronics and drives,
is running at a high speed the freewheeling diodes, generally SDEMPED 2003. 4th IEEE International Symposium, Vol. 205,
not designed for high currents, can be damaged permanently. 210, pp. 24–26.
The problem can be two folded if during the troubleshooting Peuget, R., Courtine, S., Rognon, J.P. 1997. Fault detection and
only a capacitor is replaced without verifying the inverter. In isolation on a PWM inverter by knowledge-based model. In:
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provides the basis for the diagnosis and designing of the fault Ribeiro, R.L.A., Jacobina, C.B., da Silva, E.R.C., Lima, A.M.N. 2000.
Fault detection in voltage-fed PWM motor drive systems. In:
tolerant system. Proper monitoring of inverter semiconductors
Power Electronics Specialists Conference, 2000. PESC 00. 2000
can make the basis of the fault tolerant system.
IEEE 31st Annual, Vol. 1, pp. 242–247.
Sher, H.A., Paracha, Z.J., Khan, Y., Addoweesh, K.E. 2011. Fault
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A.N., 2003. Fault detection of open-switch damage in voltage-fed

Please cite this article in press as: Sher, H.A. et al., Effect of short circuited DC link capacitor of an AC–DC–AC inverter on the performance of
induction motor. Journal of King Saud University – Engineering Sciences (2014), http://dx.doi.org/10.1016/j.jksues.2014.03.003

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