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2016 D-RG11E
Light-Duty Built-In Water Tank Chiller Catalog
Striving to make products that move you.
JM
Mid-Grade Model
RKE Series Economy Models
Compact and Economical
High Precision Temperature Control
(±0.1 °C )
J
Economy Models
Compact and Economical
Choose Your ORION Built-In Water Tank Chiller!
Price Performance Position of 3 Series of Chillers
With our 3-Series Lineup, we have the best chiller
to balance your needs and budget.
High-
Spec.
Model RKE Series 6 11P
High Energy Savings and Precision Control (±0.1 °C)
Mid-
Grade
Model
Water
Cooled
2
3-Series Lineup
High-Spec Model Mid-Spec Model Economy Model
Model Inverter control gives improved energy savings and RKE Economy Models
Compact and Economy
high-precision temperature control. Compact and Precision Temperature Control
Air / Water Cooled Air cooled Water cooled Air cooled Water cooled Air cooled
RKE RKE RKE RKE RKE RKS RKS RKS RKS RKS RKS RKS RKS RKS RKS
Model * 750A1 1500B1 2200B1 1500B1 2200B1 401J 402J 752J 753J 1502J 1503J 750G 1500G 753J 1503J
-V-G2 -V-G2 -V-G2 -VW-G2 -VW-G2 -MV -MV -MV -MV -MV -MV -MVW -MVW -V -V
Control
°C ±0.1 ±0.1 ±2
Accuracy
Single-
Single- Three- Three-
Single-phase phase Three-phase
Power Three-phase phase phase phase
V(Hz) 200 - 230 200 - 200 (50 / 60)
Source 200 (50 / 60) 220 (60) 100 200 (50 / 60) 200 (50 / 60)
(50 / 60) 230 220 (60)
(50 / 60) 220 (60) 220 (60)
(50 / 60)
Cooling kW
2.9 5.8 9.5 6 10.4 1.3 / 1.5 1.3 / 1.5 2.2 / 2.5 2.2 / 2.5 4.9 / 5.3 4.9 / 5.3 2.2 / 2.5 4.9 / 5.3 2.2 / 2.5 4.9 / 5.3
Capacity (50 / 60Hz)
L/min 10 12 / 21 28 / 43 12 / 21 28 / 43 10 10 10 10 18 18 10 12 / 21 10 12 / 21
Flow Rate
(50 / 60Hz) Head: 20 / 30 m Head: 50 m Head: 50 m Head: 50 m Head: 50 m Head: 30 m Head: 30 m Head: 30 m Head: 30 m Head: 60 m Head: 60 m Head: 20 / 30 m Head: 50 m Head: 20 / 30 m Head: 50 m
Cooling
kW 12.2 20.3 25.0 37.2 14.1 23.4 27.3 43.0
Capacity
Control
°C ±0.1 °C (Energy saving mode: ±2 °C) ±0.1 °C (Energy saving mode: ±2 °C)
Accuracy
Operable
Ambient °C -20 – 45 (w/ option: -20 – 50) 2 – 45 (w/ option: 2 – 50)
Temp.
Operable
Liquid °C 3 – 35 (w/ anti freeze: 0 – 35) 3 – 35 (w/ anti freeze: 0 – 35)
Temp.
3
Application Examples by Series
High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Fiber Laser MRI Photolithography Equipment
Diode laser oscillator and optical Helium compressor cooling and ±0.1°C cool water supply for exposure stage (cool
systems cooling. gradient coil cooling. plate).
RKE Series Economy Models Offer Low Price in a Compact Design AND High Precision Temp. Control (±0.1 °C)
RKS-JM Series
Concentrating Equipment Analysis Equipment X-Ray Inspection Equipment
Evaporator cooling. Analysis stage cooling. Light source and LED chip cooling.
Printing Equipment
UV lamp cooling and ink drying cooling stage cooling Sheet Printing Machine
as well as control over ink temperature.
Individual roller cooling.
4
Compact and Economy
RKS-J Series
Milling Mixer
Equipment Jacket cooling.
Jacket cooling.
Temp.
Control Accuracy °C ± 0.1 ± 0.5 ± 0.5
Flow Rate L/min 12 / 21 28 / 43 15 – 50 60 – 95 110 28 / 36 28 / 28 45 / 100 45 / 100 110 / 110
Operable Liquid 25 – 30
°C Oscillator Water Temp. Setting +5 °C or higher
Optical system
5
RKE High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Fully Loaded with Superior Functionality to Meet All the Requirements
of Your Application and Working Environment.
High-Spec Model
RKE Series
Cooling Capacity(50/60 Hz):
2.7kW – 8.7 kW(Air Cooled)
6.0kW – 10.4 kW(Water Cooled)
30 %
65 %
Energy Consumption (%)
reduction reduction
80
ON/OFF Control
60
40
DC Inverter Chiller
20
30 40 50 60 70 80 90 100
Load (%) (RKE1500B1-V, B1-VW)
Compressor ±0.5 – 1 °C
PID
Inverter PID Meets your
Heater
Temperature Stability
6
Built for Improved Ease of Use
Slanted front panel design is easy to see and Tank access is at the top for easy access, easy water Easy "One Touch" removable condenser dust
easy to operate. quality confirmation, easy cleaning! filter. (Air cooled model only)
Local or Remote Operation Choose from: "Local Only", "Remote Only", "Both Local/Remote".
Alarm Signal Output Can select signal contacts to be "Open" or "Closed" during an alarm condition.
Alarm State Operation Control Options to "Continue" or "Halt" operation of still-working components under warning conditions.
Audible Alarm Audible alarm "Enabled" or "Disabled" during alarm condition.
Audible Warning Audible alarm "Enabled" or "Disabled" during warning condition.
Freeze Prevention Operation To prevent freezing, auto pump operation "Enabled" and "Disabled" options available.
Warm-Up Mode Option to keep pump running even when chiller is off, in order to maintain a (set) minimum liquid temperature.
Equipped with a Wealth of Options. Energy Saving Mode Option to shut off compressor when cooling load falls below 40 % for increased energy savings.
Low-Noise Mode Option to reduce noise output by lowering the maximum fan speed to 40 Hz or lower. (Cooling power reduced about 20 %.)
Users have many options to choose from such as Remote control, Heaters,
Communication software, and others to further suit their application requirements 500-Hour Filter Timer Warning alarm to replace the filter after 500 hours can be enabled or disabled.
and operating environment. Liquid Temp High/Low Warning 5 patterns of water temperature limit settings are available.
4,000 44%
892 Energy
Savings
1,999 kg-CO2/Year 3,000
kg-CO2/Year
1,107
kg-CO2/Year 4,875
CO2 Emission 2,000
Reduction Amt. kWh/Year
Previous Model Inverter Chiller 2,700
ON/OFF Control Chiller (RKE) 1,000
kWh/Year
Amount of Energy Savings (Calculated)
0
Power Consumption Difference: 4,875 kWh - 2,700 kWh = 2,175 kWh Previous Model ON/OFF Inverter Chiller
Effective Cost of Energy Savings: 2,175 kWh/Year × 15 Yen/kWh = 32,625 JPY/Year Control Chiller(RKS) (RKE)
7
RKE High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Specifications Chart
Model
Air Cooled Water Cooled
RKE750A1-V-G1 RKE1500B1-V-G1 RKE2200B1-V-G1 RKE1500B1-VW-G1 RKE2200B1-VW-G1
RKE750A1-V-G2 (w/ casters) RKE1500B1-V-G2 (w/ casters) RKE2200B1-V-G2 (w/ casters) RKE1500B1-VW-G2 (w/ casters) RKE2200B1-VW-G2 (w/ casters)
Room Temp. 32 °C, Set Temp. 20 °C*1 kW 2.7 5.3 8.7
Performance Specifications Power Specifications
Breaker Capacity A 10 (With heater installed: 15) 15 (With heater installed: 20) 30*6 15 (With heater installed: 20) 30*6
Current sensitivity: 30 mA High-speed Current sensitivity: 30 mA High-speed Current sensitivity: 30 mA High-speed
Operation Control Method Compressor Speed Control Compressor Speed Control
Construction Fully sealed rotary type (Inverter driven) Fully sealed rotary type (Inverter driven)
Compressor
Output kW 0.7 1.7 0.7 1.7
Condenser Fin and tube heat exchanger Double pipe water cooling
Equipment Details
External Dimensions (H × D ×W) mm G1: 840 × 688 × 400 G1: 879 × 850 × 400 G1: 993 × 970 × 530 G1: 879 × 850 × 400 G1: 993 × 970 × 530
G2: 927 × 688 × 400 G2: 966 × 850 × 400 G2: 1080 × 970 × 530 G2: 966 × 850 × 400 G2: 1080 × 970 × 530
Product Mass (Dry weight) kg G1: 68 G1: 96 G1: 135 G1: 95 G1: 135
G2: 73 G2: 100 G2: 140 G2: 98 G2: 140
Operating Noise Level*5 dB 55 / 57 56 / 60 62 / 64 55 59 / 60
*1 Operating conditions: Chilled water temp.: 20 °C , Ambient temp.: 25 °C . Cooling capacity is at least 95 % of listed figures. *2 Source voltage phase unbalance should be less than ±3 %. *3 The figure noted is when operating at the highest capacity in the normal operating range. *4 Does not
include starting times or when the cooling load is too small, in which case the compressor may cycle on and off. *5 Operating noise levels are from a position of 1 m in front of the product and at a height of 1 m. *6 Unit comes with a built-in overload protection breaker.
Note 1: Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol solution. Note that there will be a drop in cooling capacity of 10 % if using a 30 to 40 % ethylene glycol solution. Alternatively, if deionized water is to be used, it should have an electrical
conductivity of at least 1 μs/cm.
Note 2: Heat output from the unit (in kW) is approx. 1.3 times that of the cooling capacity.
Cooling Capacity Minimum Heat Requirement for Inverter Control <Conditions> Chilled Liquid: Water
* Even in the high accuracy mode, if the amount of heat to process is below the minimum level, the compressor will cycle ON and OFF, and may
affect the control accuracy.
* If the minimum heat requirement for inverter control is not met and high accuracy temperature control is necessary, please install the optional
RKE750A1-V RKE1500B1-V RKE2200B1-V heater assembly unit, or ask for a special model equipped with a capacity control valve.
RKE1500B1-VW RKE2200B1-VW RKE750A1-V RKE1500B1-V RKE2200B1-V
RKE1500B1-VW RKE2200B1-VW
5.5 11.0 14 2.0 2.0 2.0
5.0 10.0
12
4.5 9.0
Minimum Amount of Heat (kW)
Water Temperature
35 °C
3.5 7.0 Water Temperature Water Temperature
35 °C 35 °C
3.0 6.0 8
1.0 1.0 20 °C
1.0
2.5 5.0
6 20 °C
2.0 4.0 35 °C
20 °C
1.5 3.0 4
0.5 0.5 35 °C 0.5
Conditions Conditions Conditions 5 °C
1.0 2.0 • Room Temp.: 32 °C
• Room Temp.: 32 °C 2 • Room Temp.: 32 °C 5 °C 5 °C
• Chilled Liquid: Water • Chilled Liquid: Water • Chilled Liquid: Water
0.5 • Discharge Pump Circulating Load: 10 L/min
1.0 • Discharge Pump Circulating Load: 12/21 L/min 5 °C 20 °C
• Discharge Pump Circulating Load: 39/54 L/min
5 °C 20 °C
0 0 0 0 0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35 5 10 15 20 25 30 35 -5 0 10 20 30 40 43 -5 0 10 20 30 40 43 -5 0 10 20 30 34 40 43
Water Temperature (°C) Water Temperature (°C) Water Temperature (°C) Ambient Temperature (°C) Ambient Temperature (°C) Ambient Temperature (°C)
Pump Characteristic Curves Pump-only operation rating. Cooling Water Flow Rate (For condenser)
RKE750A1-V RKE1500B1-V/VW RKE2200B1-V/VW
40 60 60 3.0
Min. Working Circulation Rate
55
Min. Working Circulation Rate
50 50 2.5
30 45 RKE2200B1-VW
60 Hz
Cooling Water Flow Rate (m3/h)
Head (m)
Head (m)
20 30 30 1.5
Refrigeration
Cooler Head Loss 25
50 Hz RKE1500B1-VW
20 20 1.0
Chilled Water Temp.: 20 °C
Refrigeration Refrigeration
10 Min Available 15
50 Hz Cooler Head Loss Cooler Head Loss
Working Head
10 10 0.5
5
Min Available 5
Working Head
0 0 0
0 10 20 30 40 0 10 20 30 40 50 60 20 30 40 50 60 70 5 10 15 20 25 30 34
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)
8
External Dimensions (Units: mm)
Water Supply Port Access Hole
RKE750A1-V-G1 • G2 (Incl. casters) (Rc 1/2 for optional ball tap) Water Anchoring Hardware
Water Tank Drain Valve 4 M8 nuts Tank Cover G1: 4 Locations, G2: 2 Locations in Opposite Angles
Liquid Level Gauge 400 688 (For transport. Remove before operation.)
Overflow (For optional water filter installation)
Exhaust Exhaust Water Tank Drain Rp 1/2
Φ12
Water Pressure Gauge
Chilled Water Inlet Rc 1/2
Bypass Valve
Chilled Water Outlet Rc 1/2
Air Exhaust
470
446
315
Vent
840
927
Air Intake Exhaust
Vent Intake Air Exhaust
280
524
Panel Vent
364±2
Operation Panel 280 Ventilation Direction Panel
232±2
158
115±2
360 156
Handle to Open and 4 M8 nuts
87
Close the Water Tank (For optional eye bolt installation.)
Filter Casters 120 Drain Pan Drain R1/4
Wiring Access Hole (Φ38) Includes power cord (Length: 3 m outside chiller)
(Built-in) (G2 Models Only) 315 196
(For remote and communications functions) *1: Signal lines and power cords should be routed through different access holes.
Power Cord Access Hole Air Vent Louver *2: Casters are only included with the G2 models.
*3: When using the water supply port, the optional ball tap assembly should be installed.
Direction of ventilation can be changed by exchanging panels. *4: Either prepare a container to collect the water from the drain pan drain or lead the drain water away to a drainage collection site using a hose or other means.
470.6
445.6
330
Vent
879
Panel Vent
560
420 31
400±2
Ventilation Direction Panel
265±2 Operation Panel 540 156
125±2
Air Intake
1080
Vent
Vent Intake
Panel
480±2
305±2
235±2
(43)
861
36
Handle to Open and Close the Water Tank
165±2
93
Operation Panel
87
55
Filter (Built-in) Casters Wiring Access Hole (Φ38) Drain Pan Drain R 1/4
90 *1: Signal lines and power cords should be routed through different access holes.
(G2 Models Only) (For remote and communications functions) *2: Casters are only included with the G2 models.
*3: When using the water supply port, the optional ball tap assembly should be installed.
Power Cord Access Hole (Φ30) *4: Either prepare a container to collect the water from the drain pan drain or lead the drain water away to a drainage collection site using a hose or other means.
470.6
445.6
966
560
440
265±2
400±2
332
125±2
165
482±2
480
372
305±2
300
(43)
235±2
165±2
861
140
36
Handle to Open and Close the Water Tank
Water Pressure Gauge
93±2
Operation Panel
87
9
RKE
High Energy Savings and Precision Control (±0.1 ℃)
RKE Series
Equipment List
Function Model (RKE Series)
Item Detail Comments 750A1-V 1500B1-V 2200B1-V 1500B1-VW 2200B1-VW
30 % - 40 % ethylene glycol solution *4 Standard Equipment
Deionized water Electrical Conductivity: 1 µS/cm or Higher No copper ion. *1*2
Working Liquid (Chilled water) 5 - 35 °C Standard Equipment
Temp. 0 - 35 °C Use a 40 % ethylene glycol solution. *4
This function operates the discharge pump in order to
prevent water temperature drops and freezing during Control panel can be enabled or disabled.
Freeze-Prevention Mode winter months when unit operations is stopped. *Cannot be used at the same time as the warming Standard Equipment
When enabled, the discharge pump will operate when the up mode.
water temperature falls to 3 °C or below.
Operating Environment
Chilled Water
Inlet/Outlet Open/Close Solenoid valve are added to the chilled water inlet Solenoid Valve: Same port diameter as the product inlet and
and outlet ports. outlet ports (Material: brass).
Compression fittings are added to the chilled water Hose Coupling: Port diameter matched to the
04106230010 04106230020
inlet and outlet ports. product inlet and outlet ports.
Water Filter Assembly Choose the filtration level. (5 μm) 03108547010
Water Filter Assembly Choose the filtration level. (10 μm) 03108547020
Chilled Water Circuit Water
Water Filter Assembly Choose the filtration level. (20 μm) 03108547030
Filter
Water Filter Assembly Choose the filtration level. (50 μm) 03108547040
Water Filter Assembly Choose the filtration level. (100 μm) 04100489010
Water Purifier "F" Assembly 04101157010 — 04101157010 —
Deionized Water Equipment for
Water Purifier "H" Assembly Water sample quality of 10 μS/cm or lower. —
Chilled Water Circulation Circuit
Water Purifier "G" Assembly — 04103028010 — 04103028010
Deionized Water Equipment for
Purifier assembly for supply water. 04100522010
Chilled Water Circulation Circuit
Gate Valve: Same port diameter as the product inlet 04106231010 (Brass)
Gate valves are added to the cooling water inlet and
Cooling Water (Condenser circuit) outlet ports. and outlet ports. (Material: Choose between SUS or —
Inlet/Outlet Open/Close brass.) 04106231020 (SUS)
*Model names ending with "W" are Cooling water inlet and outlet ports have solenoid Solenoid Valve: Same port diameter as the product inlet
targeted for water cooled chillers. —
valves added. and outlet ports (Material: brass).
Compression fittings are added to the cooling water inlet and outlet ports. Compression Fitting: Port diameter matched to the product inlet and outlet ports. — 04106230030
The bypass circuit is operated by manually opening and RKE models have the bypass circuit built-in. The circuit
Bypass Circuit Standard Equipment (Built-in)
closing the cooling water circuit valves. is external on RKS models.
Three-phase 200 V (50/60 Hz), Three-phase 220 V (60 Hz) Standard Equipment
Primary Power Supply Voltage Three-phase 230 V (50 Hz), 380 V • 400 V • 415 V • The autotransformer is installed externally. "G" designated
440 V • 480 V (50/60 Hz) models are not equipped with casters.
Power Supply and Control Specs.
RKE2200 models come standard with an earth leakage breaker (current sensitivity: 30
Standard Standard
Overload Safety Devices Built-in overload safety device. mA) and RKS series models come standard with a no-fuse breaker. *RKE750/1500
Equipment Equipment
models and RKS models have a leakage breaker available as a manufacturer option.
Selects recovery pattern after power outage.
Power Outage Recovery Action to be taken after recovery can be enabled or
(Manual recovery • Automatic recovery • Remote Standard Equipment
Operation Settings disabled via the control panel.
operation priority)
Operation Action Settings Can choose between "Local" and "Remote" operation. Can be set from the control panel. Standard Equipment
Can choose the state of contacts of the remote alarm signal output..
Alarm Signal Output Options Can be set from the control panel. Standard Equipment
The relay action, during alarm condition, can be set to ON or OFF.
Audible Alarm Enable/Disable Audible alarm can be enabled or disabled for each audible alarm or warning. The audible alarm can be enabled or disabled via the control panel. Standard Equipment
The method of abnormal liquid (chilled water) temperature detection can
be selected. Can enable or disable the alarm and standby sequence for
Liquid (Chilled Water) Temp.
relative value and absolute value alarms. *Regarding the standby sequence, Can be set from the control panel. Standard Equipment
Upper/Lower Limit Warning Option
the alarm will be output after startup until the liquid temperature has initially
reached a normal value and then later goes outside the normal range.
10
=On-Site Installed Optional Items (Model Number) ★ =Factory Installed Options
Communications Functions Communications Interface and Software (Communications Software: 04091273010, Communications Interface: 04101126010)
Enables communications functions and selects the
Communications Device
address number of the unit when multiple units are Standard Equipment
Address
connected together.
Changes to the water temperature setting and other Can enable or disable setting changes from the
Settings Lock Standard Equipment
parameter settings can be locked out. control panel.
Temperature Warning Signal Determines the open/closed state of contacts when a The type of relay output (ON/OFF) when an alarm
Standard Equipment
Output Option temperature warning signal is present. condition occurs can be selected from the control panel.
No-voltage contacts Standard Equipment
Operation Signal Terminal Block
Voltage output (200 V output)
No-voltage contacts Standard Equipment
Alarm Signal Terminal Block
Voltage output (200 V output)
Max. wiring length: 20 m Standard Equipment
Remote Operation (No-voltage contacts)
Max. wiring length: 100 m
External Signal Operation Max. wiring length: 20 m(Circuit board takes 24 Vdc
input power.)
Remote Operation (24 Vdc Output) Max. wiring length: 100 m (Circuit board inputs are
activated via a 24 Vdc input actuated relay on the
circuit board.)
Max. wiring length: 20 - 100 m (Circuit board inputs
Remote Operation (200 Vac Output) are activated via a 200 Vac input actuated relay on
the circuit board.)
2 locking freewheeling casters and 2 non-locking
freewheeling casters.
Casters With lock
2 free-wheeling casters, 2 fixed casters Standard Equipment(G2)
4 free-wheeling casters
External Surface Coating / powder coating
Standard Equipment
Coating Thickness (Polyester resin coating of at least 50μm thick.)
Color Designation Melamine resin coating of at least 15 μm.
*Specify the color designation as a JPMA No.
or Munsell No (including a color sample). For other paint / coatings:
Any Time
Please consult your dealer for details regarding JIS
Packaging for Export Basic plywood packaging
standard packaging.
Water Temperature Control
±0.1 °C Standard Equipment
Accuracy
Other
<Please Note>
Specifications for optional factory equipment may change without notice. Thank you for your understanding.
11
RKS Mid-Grade/ Economy Model
RKS-JM/J Series
New Model Compact Chiller No. 1 Performer in a Compact Body
Loaded with Application Functionality that Confor
Mid-Grade Model
J-MSeries
High Precision Temperature Control + Inverter Driven
High Pressure Pump + High Ambient Temp Compatibility
1.3/1.5 kW(RKS401/402J-MV)
Cooling Capacity (50/60 Hz): 2.2/2.5 kW(RKS752/753J-MV)
4.9/5.3 kW(RKS1502/1503J-MV)
Economy Model
JSeries
Easy to Use + Simple + Affordable
2.2/2.5 kW(RKS753J-V)
Cooling Capacity (50/60 Hz):
4.9/5.3 kW(RKS1503J-V)
12
Condensed
ms to Your Operating Environment! Functionality! Even
Easier to Use!
Made Even Easier to Use!
Simple and Reassuring Design
Common on All RKS J(M) Series Models High
17L
Capacity
SV(℃)
HEATER
Wide mouth water supply port for Easy to check LED lit water level
easy tank cleaning. gauge.
13
RKS Mid-Grade/ Economy Model
RKS-JM/J Series
Specifications Chart: Standard Models
Model
401J-MV 402J-MV
RKS-JM Series
752J-MV 753J-MV 1502J-MV 1503J-MV 753J-V
RKS-J Series
1503J-V
Cooling Capacity (50/60 Hz) *1 kW 1.3 / 1.5 2.2 / 2.5 4.9 / 5.3 2.2 / 2.5 4.9 / 5.3
Performance Specifications
Heating Capacity (50/60 Hz) *1 kW 0.53 / 0.53 0.6 / 0.6 1.1 / 1.1 — —
Ambient Temp. Range °C 5 – 45 10 – 40
Operating Temp. Range (Liquid Temp.) °C 5 – 40 15 – 35
0.05 – 0.2 / 0.3
Operating Water Pressure MPa 0.05 – 0.3 0.1 – 0.6 0.1 – 0.5
(50/60 Hz)
Control Precision *4 °C ±0.1 ±2.0
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 30 m) 18 (Head: 60 m) 10 (Head: 20 / 30 m) 12 / 21 (Head: 50 m)
Single-phase Three-phase Single-phase Three-phase Three-phase
Single-phase200 – 230
Power Source V(Hz) 100 200 (50/60) • 200 – 230 200 (50/60) • 200 (50/60)
Power Specifications
*2
(50/60)
(50/60) 220 (60) (50/60) 220 (60) 220 (60)
Power Consumption (50/60 Hz) *1 kW 0.8 / 0.7 0.9 / 1.0 1.1 / 1.2 0.9 / 1.0 2.0 / 2.5 1.8 / 2.2 0.9 / 1.1 1.8 / 2.2
Electric Current (50/60 Hz) *1 A 7.9 / 7.3 3.8 / 4.7 5.2 / 5.4 3.6 / 3.4 7.6 / 8.5 6.6 / 8.2 4.1 / 4.1 6.8 / 7.4
Power Capacity *3 kVA 1.2 1.5 2.0 2.0 4.2 4.2 2.0 4.2
Breaker Capacity *5 A 15 10 15 10 30 15 10 15
Operation Control Method Electronic expansion valve capacity control Compressor ON/OFF Control
Hermetically sealed rotary type
Compressor kW
0.55 0.6 0.75 0.85 1.2 1.8 0.85 1.8
Condenser Corrugated fin and tube parallel flow type
Equipment Details
218 Chilled
Breaker Water
Inlet
Alarm and Operation Rc 1/2
Signal Connector
Exhaust
435
Water Gauge
(Internal) Chilled
230
Filter (Internal) 20
(970)
933
28
(652)
22
615
31
31
Casters Casters
14
Chilled Water Flow Chart
RKS401/402J-MV RKS753J-V RKS752/753J-MV
2.5 3.2 4.0
3.0
2.0 2.8
Cooling Capacity (kW)
RKS1503J-V RKS1503/1502J-MV
7.0 8.0 Oprerating Temp. Range
60 Hz
7.0
Cooling Capacity (kW)
50
6.0 6.0
50 Hz
40
5.0
50 Hz 30
5.0 4.0 J-V
Operating Range
20
3.0
Conditions Conditions
• Room Temp.: 25°C • Room Temp.: 25°C 10
4.0 • Chilled Liquid: Water
• Discharge Pump Circulating Load: Max. 2.0 • Chilled Liquid: Water
• Discharge Pump Circulating Load: Max.
J-MV Operating Range
0 0
15 20 25 30 35 5 10 15 20 25 30 35 40 0 10 20 30 40
Water Temperature (°C) Water Temperature (°C) Chilled Liquid Temperature (°C)
Discharge Pump Characteristic Curves *1: Refer to 60 Hz curve. *2: Refer to 50/60 Hz curve.
RKS401/402/752/753J-MV* 1 RKS1502/1503J-MV* 1
RKS753J-V* 2 RKS1503J-V* 2
40 0.4 60 0.6
Min. Working Circulation Rate
Working Upper Limit(60 Hz)
50 0.5
30 0.3
Pressure (MPa)
Working Upper Limit(50 Hz)
Pressure (MPa)
60 Hz 40 0.4
60 Hz
Head (m)
Head (m)
20 0.2 30 0.3
50 Hz
20 0.2
50 Hz Working Lower Limit
10 0.1
10 0.1
5 0.05 Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss Working Lower Limit
0 0
0 10 20 30 40 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min)
Discharge Pump Characteristic Curves (For factory options) *1: Refer to 60 Hz curve. *2: Refer to 50/60 Hz curve.
High Head / High Flow-Rate Pump Pump w/Copper-Less Spec. Wetted Parts Pump w/Copper-Less Spec. Wetted Parts
For RKS402/75□J-MV* 1 For RKS40□/75□J-MV* 1 For RKS150□J-MV* 1
For RKS753J-V* 2 For RKS753J-V* 2 For RKS1503J-V* 2
0.6 20 0.2 0.5
60 Working Upper Limit 50 Working Upper Limit (60 Hz)
J-MV Model Working Upper Limit
50 0.5
40 0.4
J-V Model Working Upper Limit 15 Min. Working
40
Pressure (MPa)
Pressure (MPa)
Pressure (MPa)
Head (m)
Head (m)
30 0.3 10 0.1 60 Hz
60 Hz 50 Hz
50 Hz 20 0.2
20 50 Hz
0.2
5 Working Lower Limit 0.05
10 0.1 10 0.1
Working Lower Limit
Working Lower Limit
Refrigeration Cooler Head Loss Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss
0 0 0
0 10 20 30 40 50 60 20 30 40 50 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min)
15
RKS Mid-Grade/ Economy Model
RKS-JM/J Series
Factory
Options
Many Functional Specifications
RKS J(M)
Series Available to Match Your Application
Factory Option Designation Description
Model: R K S 4 0 1 J - M V- 0 0 0 0 0
Model External Surface
40 | Compressor Output Rating: 400 Class 0 Surface painted steel sheet
70 | Compressor Output Rating: 750 Class 1 Stainless steel (SUS304)
150 | Compressor Output Rating: 1500 Class Power Source Circuit Breaker
1 Single-Phase 100 V *1 Model Pump / Water Circuit 0 Standard(NFB)
2 Single-Phase 200~230 V *2 M Middle Grade Model 0 Standard 1 Earth leakage circuit breaker(ELB)
* 1 400 class only
Blank Economy Model 1 High Head / High Flow-Rate
3 Three-Phase 200 V (50/60 Hz)
*3 *4
* 2 J-MV Series only
* 3 750 class and 1500 class only ・220 V (60 Hz) 2 Copper-free wetted parts
* 4 RKS402J-MV and 750 class only
External Dimensions Choose the Model that Best Suits Your Application. Contact us for details.
Qty Bypass Piping Kit Automatic Water Supply Kit Relief Valve Kit
Model Name Description
/Unit
RK-BP001 Bypass Piping Kit A 1 Quick Tube 3/8" Connector
RK-BP002 Bypass Piping Kit B 1 Rc 1/2 Pipe
RK-JB001 Compression Fitting 1 Inlet/Outlet 1/2", Brass
RK-VB001 Valve A 1 Inlet/Outlet 1/2", Brass
RK-HI001 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 0.5 kW / for RKS402
RK-HI002 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 1 kW / for RKS75□
RK-HI003 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 2 kW / for RKS150□
Connect external RS422 and
RK-EB001 Remote Communications Interface 1 RS485 accessories.
Bracket, deionizer, solenoid valve,
RK-DI001 Electrical Conductivity Control Kit A * 1 electrical conductivity meter (10 - 500 μS/cm)
Electrical Conductivity Control Kit B * Bracket, deionizer, solenoid valve, Prevents damage in case of incidental water
RK-DI002 1 electrical conductivity meter (1 - 20 μS/cm) Mount your chiller to the floor to prevent it
Accessories marked with *mark are leaks. The chiller is placed in the drain pan
Deionizer Kit Deionizer, valve compatible with this expansion board. from tipping over. and secured in place.
RK-DI003 1
Electrical Conductivity Meter A * Electrical conductivity meter
RK-DI004 1 (10 - 500 μS/cm) *Electrical Conductivity
Electrical conductivity meter Control Kit A(B)
RK-DI005 Electrical Conductivity Meter B * 1 (1 - 20 μS/cm)
RK-RF001 Earthquake Resistance Bracket 1 Painted
16
Examples of Needs-Based Accessory Set-Ups
Remote Communications Interface to Meet Your Various Needs
Startup Heater Kit *
Interface Control Cable
Differential Temperature Control Thermistor *
Flow rate and pressure control to meet specs. for an oscillator or Management of chilled water. Be prepared for water leaks with a
optical system. Choose a filter to keep foreign substances off your drain pan and float switch. A factory option copperless spec. unit
laser head. Chilled water purity is also maintained. suitable for use with an aluminum circuit.
17
GM Mid-Grade Model • Water Cooled Type, Compact and Low Price WITH High-Precision Temperature Control (±0.1 °C)
RKS-GM Series
The ORION RKS Series Mid-Grade water cooled chillers have already been adopted
in many industries. An evolution of extensive functionality in an easy-to-use design.
Electronic expansion valve capacity control gives
Water Cooled
2.2/2.5 kW(RKS750G-MVW)
Cooling Capacity(50/60 Hz):
4.9/5.3 kW(RKS1500G-MVW)
Ambient Temp. Range: 5 – 40 °C
Operable Temp. Range (Liquid temp.): 5 – 35 °C
Temp. Control Precision: ±0.1 °C
16 15
Comparison Comparison
The chiller can easily be started by simply pressing the RUN button. With the Operation and Monitoring Via PC Possible
breaker right in front, it's easy to switch on and off the power source. Alarms
can be canceled by pressing the ALARM RESET button. [Communications Method]
USB: 1 Port, RS-422A: 32 Units
Error codes of alarms that have occurred can be displayed for easy,
no-worry diagnosis. Also, information on the last 6 alarms is recorded to for Items that can be controlled via PC:
easier troubleshooting. Starting and stopping of individual
chiller units.
Independent operation of the discharge pump is possible so that, if by some Individual operation of chiller
discharge pumps.
reason the compressor shuts down, water circulation can continue.
Liquid temp. control of individual chillers.
Choice of Local and Remote operation can be set.
18
Specifications Chart
Model RKS750G-MVW RKS1500G-MVW
Cooling Capacity (50 Hz/ 60 Hz)*1 kW 2.2 / 2.5 4.9 / 5.3
Performance Specifications
Power Consumption (50/60 Hz) *1 kW 0.9 / 1.1 1.1 1.8 / 2.2 2.2
Electric Current*1 A 3.9 / 3.7 3.7 6.7 / 7.2 7.2
Power Capacity *3 kVA 2.0 3.9
Breaker Capacity A 10 15
Operation Control Method Electronic expansion valve capacity control
Construction Fully sealed rotary type
Compressor
Output kW 0.85 1.8
Condenser Plate type heat exchanger
Equipment Details
Ambient Temperature
Sensor
375
Liquid Level
Operation Panel Breaker Gauge
Water Supply Port Water Supply Port
(26)
Control Cable
Ambient Temperature Sensor Power Cord Access Hole Access Hole
Drain Valve
375
Liquid Level
Operation Panel Breaker Gauge
Control Cable Access Hole
(26)
220
Chilled Water Inlet
Chilled Water Outlet
Cooling Rc 1/2
210
Rc 1/2
Water Outlet
615
Rc 1/2
Cooling Water Inlet
Rc 3/4
274
340
65
6.0 50
VW (60 Hz)
Cooling Capacity (kW)
30
3.0 1.5
Cooling Water Flow Rate (m3/h)
Head (m)
Head (m)
20 30
VW (50 Hz) 4.0 60 Hz
2.0 1.0
Refrigeration 50 Hz
Cooler Head Loss 20
750G-MVW
Working Chilled Water
3.0 Temperature: 20 °C
10
50 Hz Lower
Limit
10
1.0 Conditions Conditions 0.5
• Room Temp.: 25°C • Room Temp.: 25°C 5 Refrigeration Cooler Head Loss
• Chilled Liquid: Water 2.0 • Chilled Liquid: Water Working Lower
• Discharge Pump Circulating Load: 10L/min • Discharge Pump Circulating Load: 12/21 L/min
0
Limit 0
0.0 0.0
5 10 15 20 25 30 35 5 10 15 20 25 30 35 0 10 20 30 40 0 10 20 30 40 50 60 5 10 15 20 25 30 35
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)
When choosing a cooling tower, use the chart to the right as a reference guide and consult with your Typical Cooling Water Flow Rate (m3/h) Cooling Tower Capacity (kW) Cooling Water Circuit Head Loss
RKS750G-MVW 0.6 at least 4.5 10 m
dealer or other qualified person regarding the specific choice. RKS1500G-MVW 1.5 at least 11.1 10 m
19
RKE Series Important Unloading and Placement Information
When using the optional suspension eyebolts RKE2200B1-V, VW-G2 (with casters) 140 kg
(RKE750A1-V, RKE1500B1-V, VW), always use all 4
eyebolts and make sure there is at least a 60° angle
Min. 60°
between the top face of the product and each of the
suspension cables. Improper suspension may lead to the WARNING
product tipping over or falling, which could result in injury.
Installation of this product should be performed by your dealer or other qualified personnel. Improper
installation by the end user may lead to water leakage, electric shock, fire or other problems.
Product Placement
●Choice of Installation Location specified performance equal to the amount of the heat exposure. It can also lead to the
activation of built-in protection devices which will prevent operation.
Choose an installation location that is free from combustible materials, areas that could lead
to electric shock, or environments that could damage the product. 4. See the chart below for operable ambient temperatures. Operating outside the operable
ambient temperature range can result in compressor breakdown, reduced cooling capacity,
CAUTION and can cause the product to stop operating due to activation of built-in safety devices.
Ambient Temp. Model
Install on a level surface that can adequately support the weight of the product and bolt it
-5 – 43 °C RKE750A1-V, RKE1500B1-V, RKE2200B1-V
down with anchor bolts or other means in order to prevent it from moving around. Lock all
casters on models that are equipped with casters. Failure to install as indicated can result in 2 – 43 °C RKE1500B1-VW, RKE2200B1-VW
water leaks or injury etc., from the product tipping over or falling.
5. If ducting is to be installed, have the installation performed by a qualified professional.
1. Ensure there is adequate space for heat ventilation as well as sufficient space for
Model
maintenance and inspection. If air cooled models are installed in an enclosed space Fan Air Flow (m3/min)
as shown below, exhaust from the product can re-enter at the heat exchange air RKE750A1-V RKE1500B1-V RKE2200B1-V
50/60Hz
intake port which will cause the refrigerant high-pressure to increase and could cause 26 37 / 41 50 / 60
the product to shut down.
6. Install in a place that is generally free of dust and dirt. Installation in places with heavy
2. If installing where a wind of 8 m/s or higher will be blown on it, measures to block the dust and dirt can result in reduction in performance.
wind from hitting the product such as installation of a wind-break wall are required. (Air
cooled models only.) 7. Condensation on internal piping or leakage from the water pump may occur depending
on the operating environment.
3. Install out of direct sunlight and do not install where the product would be affected by
heat. Exposure to direct sunlight or heat can cause the product to perform below the
Overhead Obstacles (Roof, eaves, ceiling, etc.)
43℃
At least 60 cm
Heat Output
-5℃
●Reliably install water supply and drainage piping. Improper water supply 1. Overtightening the piping connected to the water supply port.
and drainage construction could result in water spraying out, causing water 2. Having external forces on the water supply port.
damage to the surrounding area.
●Ensure that the water supply pressure is 0.50 MPa or lower. Too high a 3. Piping installation that does not absorb vibrations of water hammer, etc.
pressure can damage the product and may lead to water leaks, flooding of the ●When connecting piping to the water supply port, always use two tools, using
surrounding area, and electric shock. one to support the ball tap valve. *The ball tap valve is optional equipment.
●Keep the cooling water pressure below 0.69 MPa. Higher pressure may damage ●Do not block the overflow piping. Blocked piping can cause water leakage
the components to cause water leakage and mey result in electric shock. inside the chiller.
●When performing water piping, be careful to avoid the following points. Failure ●Condensation on internal piping or leakage from the water pump may occur
to do so can result in water leakage. depending on the operating environment. Install a drain pan as needed.
20
Chilled Water / Cooling Water Piping
●Piping Sizes
Piping diameters for each model are listed below.
Model RKE750A1-V RKE1500B1-V RKE1500B1-VW RKE2200B1-V RKE2200B1-VW
Piping Item
Piping Size Rc1/2 Rc1
Chilled Water Inlet
Tightening Torque 29.4 39.2 N • m or less
Piping Size Rc1/2 Rc1
Chilled Water Outlet
Tightening Torque 29.4 39.2 N • m or less
Water Tank Drain Piping Size Rp 1/2
(Overflow) Tightening Torque 29.4 N • m or less
Piping Size R 1/4
Drain Pan Drain Port
Tightening Torque 19.6N • m or less 20.0 N • m or less 19.6 N • m or less
Piping Size Rc 1/2
Water Supply Port
Tightening Torque 39.2 N • m or less
Cooling Water Piping Piping Size – – Rc 3/4 – Rc 3/4
Inlet Tightening Torque – – 39.2 N • m or less – 39.2 N • m or less
Cooling Water Piping Piping Size – – Rc 3/4 – Rc3 /4
Outlet Tightening Torque – – 39. 2N • m or less – 39.2 N • m or less
Piping Size – – Rc 1/4 – Rc 1/4
Cooling Water Drain Port Inlet/Outlet Valves
Tightening Torque Product
– Y-Strainer
– 20.0 N • m or less – 19.6 N • m or less
Rear
directly to the product's connection Inlet/Outlet Valves ③Safety Valve (Relief valve)
Product Y-Strainer (4) Be sure to install the union
ports. Failure to properly support piping Cooling Water Inlet
coupling ➄. Make sure that it can
can lead to equipment damage. Chilled Water easily disassemble the product
Inlet ① Cooling Water Inlet Valve
7. Always insulate piping. (Allow enough Support Fittings
and cooling water piping when
space between insulated pipes so that Drain Valve carrying out the cleaning of water-
the lower right cabinet panel can be cooled condenser in inside the ④Air Release and Drain Valve
Chilled Water
removed, and to allow operation of the Outlet product.
bypass valve. Also make sure that the Horizontal Pipe
Drain Valve (5) Install the included Y-strainer before the cooling water inlet.
water pressure gauge will be visible
after installation.)
*Model RKE2200B1-V, VW shown.
Inlet/Outlet Valves
Electrical Wiring Product
Chilled Water
●Correct Wiring Installation Inlet 1. Chose a power cable based on the breaker capacity shown in the table on the page 22. Always properly hook
Support Fittings
up the ground wire to the earth (ground).
When performing electrical wiring, be sure to carefully follow the guidelines
Drain Valve
listed below. Chilled Water 2. Wire the product independently with its own overload protection multi-purpose earth leakage breaker.
Outlet
Transformer Compressor Horizontal Pipe
*There is a combined use overload protection and earth leakage breaker installed for RKE2200B1-V, VW only.
for Control Board Inverter 3. Route the power cord through the power cord access hole, located on the lower-right part of the unit, to the
Drain Valve
Circuit Breaker Control Board inside of the terminal box. (Use 1 of the 2 available power cord access holes. The other can be used for
Discharge Pump Power Connection remote control panel connections, etc.)
Terminals
vercurrent Relay 4. Always properly ground this unit. Connect the ground wire to a proper earth/ground point that has been
L1 L2 L3
installed by a qualified electrician.
5. Ensure the source voltage is within ±10 % of the specified voltage. Also make sure the source voltage phase
Fan Overcurrent
Relay Ground
unbalance * is within ±3 %.
*Phase unbalance (%) = ( Maximum voltage [V] - Minimum voltage [V] ) ÷ Average voltage of 3 phases (V) ×
Remote and Signal 67. (Based on IEC61800-3.)
Output
*Model RKE2200B1-V shown.
The current setting of the discharge pump overcurrent relay (THR) needs to be [IMPORTANT]
changed depending on the operating conditions.
■Make sure the power cord does not come into contact with the motor or refrigerant piping within the product.
Discharge Pump Pressure Value Contact with hot surfaces could cause the cord to melt, resulting in an electrical short. (Secure power source
Frequency Less than 0.39MPa 0.39 – 0.5MPa wiring inside the distribution panel with cable ties.)
■N ever allow the product to run dry. Always fill the water tank and confirm the water level before operating.
50Hz 2.3 A (Default value) 2.3 A (Default value)
■Do not perform withstand voltage tests nor insulation resistance tests on this product. Doing so can damage
60Hz 2.3 A (Default value) 2.6 A (Changed value)
the semiconductors used in the chiller control board or inverter. If the tests are deemed necessary, please
*When operating in areas with 60 Hz power, with a discharge pump pressure of 0.39 MPa or higher, the consult your dealer.
overcurrent relay (THR) current setting should be changed from 2.3 A to 2.6 A.
21
RKE Series Important Unloading and Placement Information
RKE1500B1-V
Model RKE750A1-V RKE2200B1-V RKE2200B1-VW
RKE1500B1-VW
Power Source (V • Hz) Three-phase 200 • 50/60 Three-phase 220 • 60
Maximum Operating Current (A) 6 (Heater installed 11) 11 (Heater installed 16) 19 16
Power Source M3.5 M4
Terminal Block
RKE1500B1-V RKE2200B1-V
Model RKE750A1-V RKE1500B1-VW RKE2200B1-VW
Breaker Capacity (A) 10 (Heater installed 15) 15 (Heater installed 20) 30 (Built-in)
Current Sensitivity (mA) 30 (High-speed model) 30 (Built-in)
●Information Regarding Remote Operation and Communications Functions ●Communications Cables and Connectors
Perform the wiring after first confirming the required specifications. 1. USB
*Please prepare terminals that fit M3 size screws. ➀Compatible connector: Type B (male) connector
➁Maximum cable length: 3m. However, it may be shorter depending on actual
1. Please confirm the unit specifications which are as follows. operating conditions.
No-voltage contacts input (Alternating switch) 2. RS-422A(RS-485)
Maximum cable length: 20 m (1) Connector: Terminal block
Remote Operation
Input power resistance 1200 Ω
Input Specifications (2) able Gauge: AWG16 - 26
Open circuit voltage (Voc) 12 VDC
(Use AWG18 - 24 if 2 wires are to be inserted into a single terminal onnection.)
Short circuit current (Isc) 10 mADC
(3) Length of Insulation to Remove From Cable: 10 mm
No-voltage relay contact output (c contact)
(4)Attaching the Cables: Use either of the following methods: Attach the stripped wires as
Signal Output 250 VAC / 30VDC 5 A (Resistive load) (Normal Open)
is. When performing hookups, be careful not to allow frayed wires to come into contact
Specifications 250 VAC / 30VDC 3 A (Resistive load) (Normal Close) with or short out nearby wiring.
Minimum operating current (For reference only) 5 VDC 10 mA (5)Maximum Cable Length: 100 m or less - - May differ depending on operating conditions.
(6) Connection Example
2. Remote operation and signal output terminals are as follows:
*If connecting via RS-422A/485, make the connection by purchasing and using an
RKE750A1-V, RKE1500B1-V, VW, RS-232C/422A converter.
RKE2200B1-V, VW
Remote Operation Remote 17
Contacts Operation
RS-232C
18
12345
6789
Operation 13
Close at operation
Signal
14
Signal Output
Contacts
15
RS-422A
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
Termination
Tx
Resistor
Rx
Termination
Resistor
Rx
Tx
1 2 3 4 5
1 2 3 4 5
Termination
Termination
Rx
Resistor
Resistor
*May differ depending on specific operating conditions. RS-485
Attach the stripped wires as is.
Tx
●Ducting Design Points (For User-Installed Ducting) Do not allow Lx and Ly to be longer than 5m. (See Fig. 2.)
If the installation area is narrow or has a low ceiling, the ambient temperature could raise *The duct in the figure is one example. The particular direction the duct exhaust port goes
to above 45 °C from heat coming from the ventilation outlet on the product. In such cases, from the unit does not matter, however the following important points must be enforced.
ducting should be used to move the heat outside of the room or at least away from the
product so that the effects of it do not cause the temperature near the product to rise. Take
the following into consideration when planning duct work. Fig. 2
Installation method when Lx and Ly
1. Duct Cross Sectional Area are longer than 2 m.
W
Ly
Ly
B W
○If the length of Lx and Ly go over 2 m, then there should be a 20 cm gap between
the hot exhaust air outlet from the unit and a fan should be installed on the duct Chiller
Lx Lx
outlet.
22
[Important] 530 ●Take the following into consideration when planning duct work.
493
If ducting is to be affixed to the unit, first 433 48.5
50 333 50 Fan Minimum Required Air Flow (m3/min)
remove the suspension eyebolts from Recommended Fan
Model Power Source 50Hz Power Source 60Hz
the top and replace them with M size
84
bolts of the appropriate size. Ensure that RKE2200B1-V EF-350TB3-(Q) (MITSUBISHI) 50 60
50
there is no obstruction in the direction
of the exhaust air flow within 2 m of RKE750A1-V Consult a qualified professional for installation. 26
the product. Failure to follow this rule RKE1500B1-V Consult a qualified professional for installation. 37 41
433
333
493
will result in decreased air flow and
Exhaust
insufficient heat ventilation, which can
cause built-in safety devices to activate
and stop operation of the product.
50
Front
23
RKS Series Important Unloading and Placement Information
WARNING
Installation of this product should be performed by your dealer or other qualified personnel. Improper installation by
the end user may lead to water leakage, electric shock, fire or other problems.
Product Placement
●Choice of Installation Location
Choose an installation location that is free from combustible materials, areas that could lead 4. Please operate this product within the ambient temperature range as listed below:
to electric shock, or environments that could damage the product.
Model
CAUTION
Ambient
Temp. Range RKS401 • 402 • 752 • 753 •
RKS753 • 1503J-V RKS750 • 1500G-MVW
1502 • 1503J-MV
(°C)
5 - 45 10 - 40 5 - 40
Install on a level surface that can adequately support the weight of the product and fix the
product down with anchor bolts or other means in order to prevent it from moving around.
Failure to install as indicated can result in water leaks or injury etc., from the product tipping 5. Operating at temperatures below than 5 °C can damage the compressor. Operating at
over or falling. temperatures above 45 °C will result in reduced thermal performance of the condenser,
reduced ability to cool the product, and could cause built-in safety devices to activate
1. Ensure there is adequate space for heat ventilation as well as sufficient space for and product operation to stop.
maintenance and inspection. If air cooled models are installed in an enclosed space
as shown below, exhaust from the product can re-enter at the heat exchange air 6. If ducting is to be installed for air cooled models, have the installation performed by a
intake port which will cause the refrigerant high-pressure to increase and could cause qualified professional.
the product to shut down.
Fan Flow Rate Model
2. If installing where a wind of 8 m/s or higher will be blown on it, measures to block the (m3/min) RKS401 • 402 • 752 • 753J-(M)V RKS1502 • 1503J-(M)V
wind from hitting the product such as installation of a wind-break wall are required. (Air 50/60Hz 24 / 28 48 / 56
cooled models only.)
3. Install out of direct sunlight and do not install where the product would be affected 7. Install in a place that is generally free of dust and dirt. Installation in places with heavy
by heat. Exposure to direct sunlight or heat can cause the product to perform below dust and dirt can result in reduction in performance.
specified performance equal to the amount of that exposure. It can also lead to the
activation of built-in protection devices which will prevent operation.
[Ambient Temperature]
Overhead Obstacles (Roof, eaves, ceiling, etc.) RKS401J-MV
RKS402J-MV
60cm RKS752J-MV
Heat Output RKS753J-MV
RKS1502J-MV RKS753J-V RKS750G-MVW
RKS1503J-MV RKS1503J-V RKS1500G-MVW
60cm
15cm
Re-Enters Re-Enters 45℃
Product Product 15cm 40℃ 40℃
60cm
5℃ 10℃ 5℃
●Reliably install water supply and drainage piping. Improper water supply
and drainage construction could result in water spraying out, causing water
damage to the surrounding area.
● Ensure that the water supply pressure is 0.50 MPa or lower. (When an
optional ball tap is installed.) Water leakage resulting from product damage
can cause surrounding areas to become wet and may also cause electrical
shocks.
24
Chilled Water / Cooling Water Piping
●Piping Sizes
Piping diameters for each model are listed below.
Model RKS-JM Series RKS-J Series RKS-GMVW Series(Water Cooled)
Piping Item 401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 753J-V 1503J-V 750G-MVW 1500G-MVW
Piping Size
Chilled Water Inlet Rc1/2 39 N • m or less
Tightening Torque
Piping Size
Chilled Water Outlet Rc1/2 39 N • m or less
Tightening Torque
Piping Size
Overflow Port Rc 1/2 39N • m or less —
Tightening Torque
Piping Size One Touch Joint (Cap)
Water Tank Drain Rp 1/2 29N • m or less
Tightening Torque —
●Piping Methods ●Install the optional Bypass Valve Piping Kit (sold separately) if the pressure
Piping installation should follow the guidelines printed below. could exceed the prescribed upper limit, and operated the bypass valve to
control the water pressure.
1. Check the cooling water inlet and outlet side ports. A Bypass Piping Kit is available as an optional accessory (sold separately) for RKS J,J-M
2. Make pipe lengths as short as possible, and also avoid vertical and curved piping as Series models.
much as possible. How to Adjust
3. When tightening piping connections, use 2 pipe wrenches or adjustable wrenches in Control Valve (Sold separately)
order to grasp both sides of the [Open] [Close]
joint. Inlet/Outlet Valves Bypass Piping Kit (Sold separately)
Product Y-Strainer Bypass Valve Bypass Valve
4. If required, a (user provided)
bypass valve or drain valve should Chilled Water
Inlet
be installed on the cooling water
inlet port in order to ensure the Support Fittings
Drain Valve
minimum water circulation flow
rate. Chilled Water
Outlet Reduce the water pressure. Increase the water pressure.
5. Make sure that there is not Horizontal Pipe
excessive weight or vibration on the Drain Valve
product from the connected piping. Fig. 1
Longer lengths of horizontal piping ●Pipe Connection Procedure (Water cooled)
should be supported with additional
support hardware to ensure 1. Confirm the positions of the cooling water inlet and outlet ports.
Inlet/Outlet Valves
unreasonable forces are not applied Product Install the cooling water inlet valve ➀ and cooling water outlet valve ➁.
directly to the product's connection
ports. Failure to properly support Chilled Water
2. Be sure to mount the safety relief valve ➂.
piping can cause damage. Inlet The regulating valve that is installed in the cooling water circuit performs the
Support Fittings opening and closing of the valve
6. Piping should be insulated. (Allow Drain Valve
for enough space between automatically by detecting the
Chilled Water refrigerant pressure. Thus, there ⑤Union Coupling
insulated pipes so that the lower Outlet
right cabinet panel can be removed, is a possibility that the regulating
Horizontal Pipe ②Cooling Water Outlet Valve
and to allow operation of the bypass valve becomes full-closed during
Drain Valve
valve. Also make sure that the operation. In order to prevent
water pressure gauge will be visible water leakage, maintain a water
after installation.) inlet pressure of 0.69 MPa or Cooling Water Outlet
Rear
25
RKS Series Important Unloading and Placement Information
Electrical Work
●Ensure that all electrical wiring is done in accordance with relevant electrical water pipes, lightning rods, etc. Improper grounding can lead to electric shock.
construction regulations as well as the directions outlined in this manual. Furthermore, (Installation of a Class-D ground hookup must be performed by a qualified electrician.)
the product must be powered on its own electrical circuit. Installation with an ●An earth leakage breaker must be installed. Failure to install an earth leakage breaker
insufficient power supply or improper installation can result in electric shock or fire. can lead to electric shock.
●Be sure to connect the prescribed cables in a reliable manner, ensuring that there are ●Connect the product to a commercial power source. (Connection to the secondary side
no external forces exerted on cables or contact connectors. Improper cable connections of the inverter will damage the product.)
may lead to electric shock, overheating of the contacts, or fire.
●Do not modify this product. Improper modifications to wiring or piping within the ●Ensure the source voltage is within ±10 % of the specified voltage. Also make sure the
product can lead to electric shock or fire. Furthermore, modifying the product will void source voltage phase unbalance* is within ±3 %.
the product warranty. *Ensure the source voltage is within ±10 % of the specified voltage.
●Never change the settings of built-in safety devices. Modifying such settings can lead to Also make sure the source voltage phase unbalance* is within ±3 %.
an explosion or fire.
●Always properly ground this product. Do not attach the grounding wire to gas pipes,
* * * *** * * *
If the power cord is to be extended, refer to the chart below which shows the maximum operating current when choosing the cord. Always properly connect a ground wire to the product.
(RKS401J-MV has a power cord which includes the grounding wire and therefore it should be not extended.)
RKS-JM Series RKS-J Series RKS-GMVW Series
Model
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 753J-V 1503J-V
-0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -1 * * 00 -1 * * 00 -1 * * 00 -0 * * 00 -2 * * 00 -0 * * 00 -2 * * 00 -1 * * 00 -0 * * 00 -2 * * 00
-2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Power Source Single-phase100 V 3φ200±10 % • 50/60, 1φ200 - 230 -5 %, +10 % • 3φ200±10 % • 50/60, 3φ200±10% • 50/60, 220±10% •
(V • Hz) 1φ200 - 230±10 % • 50/60 3φ200±10% • 50/60, 220±10% • 60
±10 % 220±10 % • 60 50/60 220±10 % • 60 60
Maximum Operating Current (A) — 7.5 12.0 10 15.5 6 11.5 21 21.5 12 12.5 6.0 11.5 12 12.5 4.0 8.1
Wire the product independently with its own overload protection multi-purpose earth leakage breaker.
RKS-JM Series RKS-J Series RKS-GMVW Series
Model
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 753J-V 1503J-V
-0 * * 00 -00 * 0 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -10 * 00 -1 * * 00 -1 * * 00 -1 * * 00
-2 * * 00 -20 * 0 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Circuit Breaker (A) 15 10 15 15 20 10 15 30 15 10 15 15 10 15
The current setting of the discharge pump overcurrent relay (THR) needs to be changed [Important]
depending on the operating conditions. ■Make sure the power cord does not come into contact with the motor or refrigerant piping within the
(RKS1503J-V and RKS1500G-MVW Only)
product. Contact with hot surfaces could cause the cord to melt, resulting in an electrical short. (Secure
Discharge Pump Pressure Value power source wiring inside the distribution panel with cable ties.)
Frequency Less than 0.39 MPa 0.39 - 0.5MPa
■Never allow the product to run dry. Always fill the water tank and confirm the water level before operating.
50Hz 2.3 A (Default value) 2.3 A (Default value)
■Do not perform withstand voltage tests nor insulation resistance tests on this product. Doing so can
damage the semiconductors used in the chiller control board or inverter. If the tests are deemed
60Hz 2.3 A (Default value) 2.6 A (Changed value) necessary, please consult your dealer.
*When operating in areas with 60 Hz power, with a discharge pump pressure of 0.39 MPa or higher, the
overcurrent relay (THR) current setting should be changed from 2.3 A to 2.6 A.
If remote operation and signal outputs are to be utilized, please confirm wiring specifications before
performing wiring construction. Remove the terminal block on the rear of the product and connect
0.75 mm² or smaller diameter wires.
Carefully check the following specifications. Operation signal terminal block, contacts
closed during operation
• No-voltage contacts input
• Max. wiring length: Max. 20 m
• Input power resistance 1200 Ω Alarm signal: Contacts closed during
Remote Operation • Open circuit voltage (Voc) 12 VDC alarm
Input Specifications • Short circuit current (Isc) 10 mA
• Voltage Input Specifications
• Rated voltage 12 VDC - 24 VDC Remote Operation Terminal Block
• Input power resistance 1200 Ω
Relay output "a" type contact
Signal Output
• AC250 V / DC30 V 3 A(Resistive load)
Specifications
• Minimum operating current (For reference only) 5 VDC 10 mA
26
●RKS J/ J-M Series ●RKS750, 1500G-MVW
No-Voltage Contacts Input Voltage Contacts Input
Specifications Specifications Remote Operation Remote □
20
Short terminals 1 and 3. Connect input Apply voltage input between Terminal Block Operation □
21
wires to contact terminals 2 and 4. terminals 3 and 4.
ROP1 ROP1
Remote Operation Operation
□
24 When Power is Cut Off :24-26 Closed、25-26 Open
Terminal Block □
1 □
1 Signal □
25 When Equipment is Stopped :24-26 Closed、25-26 Open
□
2 □
2
□
26 When Equipment is Operating :24-26 Open、25-26 Closed
Signal Output Contacts
□ □ + □
27 When Power is Cut Off :27-29 Closed、28-29 Open
DC12~24V
3 3
Alarm Signal □
28 Warning Disabled :27-29 Closed、28-29 Open(Default)
□
4 □
4
- □
29 During Alarm Condition :27-29 Open、28-2 9Closed(Default)
●Perform remote operation and signal output wiring so that no undue strain is placed on connection terminal block.
●Water Quality Standard Guidelines Chloride ion (mgCI–/L) 200 or below 50 or below ○
Primary cooling water (refrigeration unit condenser cooling water, constant temperature water for the water Sulfate ion (mgSO42–/L) 200 or below 50 or below ○
temperature controller, and humidification water) should meet the water quality standard as described in the Acid consumption (pH4.8) (mgCaC3/L) 100 or below 50 or below ○
chart on the right.
Total hardness (mgCaCO3/L) 200 or below 70 or below ○
1. Primary Cooling Water Quality Standards Calcium hardness (mgCaCO3/L) 150 or below 50 or below ○
(1) If tap water is used as the primary cooling water for water cooled equipment, then the water Ionic Silica (mgSiO2/L) 50 or below 30 or below ○
should meet the following water quality standard. Iron (mgFe/L) 1.0 or below 0.3 or below ○ ○
Reference Items
(2) Within the "Tendency toward" column, items marked with a○ indicate this component can lead Cu (mgCu/L) 0.3 or below 0.1 or below ○
to corrosion or scaling as indicated. Sulfide ion (mgS2–/L) None detected None detected ○
(3) The 15 items listed to the right are the primary components that can lead to corrosion or scaling. Ammonium ion (mgNH4+/L) 1.0 or below 0.1 or below ○
Residual chlorine (mgCI/L) 0.3 or below 0.3 or below ○
Free carbon dioxide (mgCO2/L) 4.0 or below 4.0 or below ○
Stability index 6.0 to 7.0 – ○ ○
* Excerpt from JRA-GL-02-1994 guidelines from
The Japan Refrigeration and Air Conditioning Industry Association.
Chilled Water
●Chilled Water Standards
Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol least 1 μs/cm. Cooling non-approved liquids can result in equipment damage, leaking, and possible
solution. Alternatively, if deionized water is to be used, it should have an electrical conductivity of at electric shock or electrical shorts.
components
–
Chloride ion (mgCI–/L) Max. 50 Sulfide ion (mgS2 /L) Not detected
–
Sulphate (mgSO42 /L) Max. 50 Ammonium ion (mgNH4+/L) Max. 1.0
Acid consumption (pH4.8) (mgCaCO3/L) Max. 50 Residual chlorine (mgCI/L) Max 0.3
Total hardness (mgCaCO3/L) Max. 70 Free carbon dioxide (mgCO2/L) Max. 4.0
Calcium hardness (mgCaCO3/L) Max. 50 * Excerpt from JRA-GL-02-1994 guidelines from The Japan Refrigeration and Air Conditioning
Silica ion (mgSiO2/L) Max. 30 Industry Association.
27
Orion Products - - Service and Safety