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5001
MIG-Jnverterwelding series OC weld ing machine
USER'S MANUAL
r PIP;ue read thls manual carefully before lnstallatíon, use and maintenance
@CE @CE
MIG180L 2001, 2301, 270DY. 270PY, 270DF. 3501, 350PG, 5001
MIG-lnverter welding series DC welding machi ne
When the DC inverter welder works with AC welder, please don't let the output cable of two
difieren! machine connected together prevented from damage welder
Once you touch the electric parts will result in electric s hock
DANGER
• Don't touch the electric parts.
•
• Make sure the welder con nect to earth before using .
• Off power supply while assembly and maintenance.
• Don't use the welder while opening the case.
• Please use the good in sulating gloves.
\1
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ARC , Spatter and slag may burn eyes and skin, abnormal noise may hurt hearing
CAUTION
• Please use the welding mask to protect your lace and eye
<1> DANGER
Using welder in a narrow place or higher have the potential to cause electric shocks,
stinging lead to falls and other accidents.
• Please use the VRD device or build-in VRD welder in th e following location
• 2m ar higher location with risk of falling, workers who may be exposed to bars and other places
CD
& CAUTION
of grounding electrical conductivity.
• Please check the VRD device per the safety rule while operating
The dust, smoke or gas caused by welding are bad for health
• Please use local exhaust ventilation equipment and respiratory protective equipment.
~,t;~-
• When operating in narrow places, please check and accept monitoring of"adequate ventilation,
wearing of respiratory protective equipment
• Please don'! use the welder in the degreasing, cleaning and spraying area
~
lt may result in tire, blasting or other accident during welding
CAUTION
• Please don'! place any Combustible and flammable gases in the welding location.
~
o Please don'! weld any airtight container, like oíl tank ar tu be ar others
• Please equip with tire apparatus in welding location.
~ CAUTION
Lifting Device:
The standard package for this welder is carton or wooden box without any connector for
~
lifting device, so when the welder arrive, please use the fork lift truck to move the machine
and then open it.
•
• When the welder equipped with rings for lifting, you can use the ring to transport the machine,
but please notice that don'! use roller to move the welder since it may damage the welder
• Please make sure ali accessories have been removed when lifting
• When the welder is being lifted, please make sure there is nobody below the welder and there is
.$
someone to mention the passengers.
o Please don'! use the crane to move the welder quickly.
--
.A WARNING Please make the generator's power is at leas! 2 times than the welder's rated power when
using generators as power supply
~
lndicates th e paramete r
dist inction
10.EARLIER CHECKING FOR THEABNORMAL .. .... ... ... ... .. ...... ... .. ... 24
lndi cates the mode l
1 1
11 .0AILY CHECK .. .... .. ......... .... ..... .......... .. .. .. .. .. .... .. .. ...... ... .. .. ...... 26 MI G Melting po le inert
4)LOGO DESCRIPTION:
12.MALFUNCTION ANO TROUBLESHOOTING ............ ... .... ..... .. .... .. 27 () Read all safrty regulations
and instructions CD
~ .
Earthing loop
~~~º
Rotation direction
~ Locked
L'.t. note:Be sure to identify the product model on the nameplate, the same product model may
~
Table 1
MIG 270 DF MIG 3501 MIG 350PG MIG 5001
s
~ s
MIG 1801 MIG 2001 MIG 230I MIG 270 DY MIG 270 PY
Power 3 phase 3phase 3phase 3phase
Power 1 phase 1 phase 1 phase 3 phase 3 phase
Voltage(V) AC380V±15% AC380±15% AC380V±15% AC380V±15%
voltage(V) AC220V±15% 220V±15% 220V±15% AC380V±15% AC380V±15%
3
ARC/Salid wire/Flux-care switch buttan
12
1?p
r ~ ~ )l))E-'i!I
10
13 6 Valtmeter
7 Valtage indicatar
4 Wire checking functian buttan
[((())fü-rll 14
8 Adjustment patentiameter
5 Wire checking indicator
9 Wire checking indicatar
6 Ammeter 1..~VJ) llY 15
10 Wire checking functían buttan
7 Gas and electricity integrated sacket
11 Salid core 0.8 / flux-core 1.0 indicatar
8 Negative autput
6 12 Salid care 0.8 / flux-core 1.0 switch buttan
9 Pasitive autput
20 . Air intake
12
Function description:
-~~
'-==·R==~
2 Synergic unified function button
Function description:
3 2T/4T Status switch button
5
1 ARC/MIG/lift TIG function switch button
4 4 Wire checking function button
6
3 2 ARC/MIG/lift TIG indicator
Welding current/ARC current/electrode
7
5
3 Current indicator diameter /electrode material selection button
2
8 17
1 Welding voltage I are voltage I are force I back
11
11 4 Ammeter 6
10 bum time selection button
1stt@JI
-~
111
12
1S
5
8
Voltmeter
Voltage indicator
Adjustment potentiometer
9
ARC/MIG/TIG indication
2T/4T indicator
•
19
20
Grounding bolt
Air intake
@. 20
21
22
23
Power switch
Air intake
Grounding bolt
liii
6 ARC/MIG/Single pulse/ double pulse indicator button
7 ARC/M IG/TIG indicator
7 Frequency/amplitude indicator
@iii!l<9 ~
8 Synergic unified indicator
8 Wire checking indication
Aluminum silicon/aluminum 9 2T/4T indicator
9 magnesium/stainless steel/carbon steel
material indicator 10 Wire checking indicator
18 17
2T/4T/Special 4T/spot welding function ¡g
Welding currenUARC current/electrode
10 18 17 11
indicator diameter /electrode material indicator
Welding voltage /are voltage / are force/
11 Voltage adjustment knob fDl 12
back burn time/remole control indicator
12 Curren! adjustment knob :o . 71 •2 13 Ammeter
ON
13 Parameter setting adjustrnent knob ..,... U'ff'IUT M;.NJGV
14 Voltmeter
~[
{'!) e º" "----L
14 Voltmeter 15 Current adjustment knob
19
.
•' ~I
'"' "' .. '
15 Ammeter Off
16 Voltage adjustment knob
© w '.) ü G/18
10. 01 ~ 17 Positive output
16 Positive output e ~ ~ 23
e 18 Wire feeder control wire six-hole socket
17 Positive output
ª' 19 Negative output
18 Negative output
21 20 Power switch
@IJ 22
19 Power switch
21 AC 36V Gas meter power supply
20 Input power line
22 Input power line terminal block
23 21 AC 36V Gas meter power supply ~ 11 23 Grounding bol! ..
22 Air intake
Photo 3-5 MIG 270 PY Photo 3-6 MIG 270 DF
23 Grounding bol!
Function description:
5 6 :s 7 6
2 ARC/MIG/TIG indicator
Function description: Welding currenUARC currenUelectrode
1
ARC/MIG/Synergic unified/pulse function
switch button
1 i ~i ~1r1 rkU§:tttº 3
4
diameter /electrode material
Welding currenUARC
selection button
currenUelectrode
2 ARC/MIG/Synergic unified/pulse indicator diameter /electrode material indicator
5 Ammeter
3 0.8/1.0/1.2/1.6 wire diameter switch button
l-- ::::;:l••Lº 13
6 Curren! adjustment knob
4 0.8/1.0/1.2/1 .6 wire diameter indicator 14
8
Voltmeter
Ammeter
2T/4T/Special 4T/spot welding function
indicator
2T/4T/Special 4T/spot welding function switch
button
111 9
7
10
Voltmeter
23 Grounding bolt
111
23
Photo 3-7 MIG 350 PG
Photo 3-8 MIG 350 1
2 ARC/MIG/TIG indicator The working mode of the welder can be switched. When the button is pressed multiple times,
5
6
Welding current/ARC current/electrode the working mode of the welder can be cyclically switched, and the corresponding status indicator
3
:Jle:=li miº
J .r=·'-----' diameter /electrode material selection button
can indicate the curren! working mode of the welder.
Welding currenUARC currenUelectrode
4
9 diameter /electrode material indicator íl 2)Synergic unified function button (button 2)
Welding voltage/arc voltage /are force/remole \
5
control indicator j CD.In the MIG mode, the welding parameters can be automatically matched. Al this time, the
welding voltage can be fine-tuned. Press button 6 to restare the default matching value.
Welding voltage/arc voltage/a rc force/remate
6
control selection button ® .Press the button again, the Synergic unified status indicator is off. At this time, the welder is
7 Wire checking function button
in a non-synergic uniform state, and the welding voltage, welding curren!, are force and other
8 Wire checking indicator parameters need to be manually matched.
10 2T/4T indicator CD.Press and hold the torch switch welder in the 2T state, and release the torch switch welder
to stop working, generally used for short seam welding and spot welding.
11 Synergic unified function button
®Pressing the torch switch welder in the .4T state, the welding curren! and welding voltage are
12 Synergic un ified ind icator
not controlled, and the torch switch is released to continue welding. The welding curren! welding
13 Ammeter voltage is controlled, and the torch switch welder is pressed again to continue welding . The are
14 Curren! adjustment knob curren! and the are voltage are controlled, and the torch switch is released again, and the welding
machine stops welding. lt is suitable for long-slit long-distance welding, and the corresponding
23 15 Voltmeter
indicator lights when the state is switched.
16 Voltage adjustment knob
4)Wire checking function button(button 4)
17 Positive output
In the MIG state, when the wire check function button is pressed, the wire feeder is in the state
18 Aviation socket (six core) of wire detection, the wire is fed quickly, the corresponding status indicator lights up, and when the
parameter, the corresponding indicator light is on (indicator 11 ), the curren! adjustment knob can
22 Grounding bolt adjust the parameter value (knob 15), the preset value of the parameter is displayed in the ammeter,
23 Input power line terminal block and the curren! meter is displayed in the welding state and the actual output curren! of the welder.
6) Welding voltage /are voltage /are force / back burn time/remate control selection button ( button 4.Parameter adjustment(MIG270PY/MIG350PG models only):
6)
wo1dngcurren120-xxx Parameter Adjustment An: voltago U2 12.5-45.SV
Press the button several times in the non-welding state to select the current adjustable [
ARC l-24m/min
fu
An: curren! 12
panimeter [ARC curren! DIG fl..10
parameter, and the corresponding indicator is on (indicator 12). Voltage adjustment knob :ow w!ro leed rin 0- 10%
selecUon Self-lock
HotARCHS 0-10 Parame1
t
Adjust the para meter value (knob 16) and the set value of the parameter is displayed in the sond gas PRG 0-20S
eelectton
Full Functlon V dlsplay(ldQI display (ALL) Speclal Delay gas POG 0-20S
voltmeter. The voltmeter in the welding state shows the actual output voltage of the welder.
Carbon dlo~do(C02) Wlre ~ameler(O.B 1.0 1.2 1.6)
Non-tolf-lol t Back bum bbt 0- 10%
2.Adjustment knob : MIGJMAG V shows gas 1shows wlre dlameter Hot Are HS 0- 10%
Nó~sel·bliltallon ilel
1 ) Current adjustment knob ( knob 15) : used to adjust welding parameters such as welding current ! Mixed gas (Ar-) Wire diameter(0.81.01.21 .6) ~voltageU1 12.5-45 .5V
:;-
~
Parameter MIGh.llG
l.Arc current 11 I-24m/ min
/ are curren!/ wire diameter / wire material selection. i djustment - Synergio syn onloff pulse/double pulse
t Alumlnum -Argon (Ar) wlre dlamotor(1 .0 1.2) wlre leed rln 0-10%
~
ow
2) Voltage adjustment knob ( knob 16) : used to adjust welding parameters such as welding
o. elllcon
Alumlnum -Argon (Ar) wlro dlamettr(1 .0 1 2) e-send gaa PRG 0-20S
voltage/arcing voltage/arc force/back burn time/remate control selection. Single pulse magn11lum Paramete
on-1ett-loclo-+ lay gu POG 0-20S
Non-setf-fock a1nl111 ste9'-+Mlx1d gas (Af'..) Wlre diameter(1 O1 2) telection
3.Parameter Description: ckbumbbt 0- 10%
rbon steol --.Mlxed gas (Ar-) Wlre ~ametor(0.8 1 O1 2)
ol An: HS 0- 10%
1)Welding curren!: the current output when the welder is normally welded .
~
Aluninum - Argon (Ar) wlre dlametor(1 O1 2)
mcon
2)arc curren!: the welding machine stops the output curren! befare welding and adjusts with the 0- 10%
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wlrefeedrin
Oouble pulse Alwnlnum ....,..Argon (Ar) wire diameter(1.0 1.2)
Non-self-lock magneslum send gas PRG 0-20S
arcing voltage.
L
poi wel~niJ'.!ramete
alnless sto-Mlxad gas (Ar-) Wlre diameler(1.01.2) ay gas POG 0-20S
selectlon
3)wire diameter: different wire diameters of 0.6mm, 0.8mm and 1.0mm can be selected. Carbon steei-Mlxed gas (Ar-) Wlre dlametor(0.81.01.2) kbumbbt 0- 10%
4)wire material: different materials can be used far welding work. Double pulH frequency 0.5-5 An:HS 0- 10%
[
5)Welding voltage: the output voltage of the welder during normal welding. Double pulse amplitude -10-10
Note:
6)Arc voltage: the welding machine stops the output voltage befare welding and adjusts it together
1)The Syn on/off under the parameter button appears in the MIG/MAG state. lf it is in the
with the arcing curren!.
full-function V display (ldl) 1display (ALL) state, it cannot be adjusted to the synergic unified Syn on
7) Are force: the welding are characteristics are appropriately adjusted as the welding output curren!
state.
increases, which can reduce the welding spatter. 2)1nd indicates the are characteristic -10-10%, rotate the encoder adjustment without
8)Back burn time: the burn-back time is adjustable from 10-99.9ms. adjusting any button ar enter the parameter function button to select the adjustment
3)1n addition to the warning light, the digital tube displays Rrr 1
9) Remate control : he MIG270DF model is turned on by default in the remate control state. lf it is in
4)Press the torch far more than 5 seconds without load. The machine defaults to use the torch
the near control state (the wire feeder adjustment knob is not adjustable), it can be pressed multiple
switch to jog the wire function. The digital tube displays INC OFF. At this time, the torch switch
times in the non-uniform state, "welding voltage/arc voltage/arc force/returning/ Remate control"
signal can be released, and then press the torch switch to enter the jog wire .
button to the welding voltmeter shows y.on switch to remate control. When the welding voltmeter
5 .Parameter preset:
shows y.off, it switches to the near-control state, and the MIG270DY model does not have this
1)ARC/MMA welding mode: The curren! preset 30-240A range is adjustable in the non-welding state; the
function. voltmeter shows the no-load voltage; the current meter shows the actual output curren! in the welding
~
arc-breaking voltage is adjustable from 16-72V. Thickn Diameter Gap Curren! Voltage Speed Genuine Gasflow
ess (mm) (mm) (A) (V) (cm/min) length (L/m in)
I~
Are curren! Arcvoltage (mm) (mm)
Welding Weld ing Back burn Are force
curren! voltage
(A) (V)
time
0.8 0.8 ,0.9 o 60-70 16- 16.5 50-60 10 10
<ll 1.0 0.8,0.9 o 75-85 17-17.5 50-60 10 10-15
(A) (V) (ms)
1.2 0.8,0.9 o 80-90 16-16.5 50-60 10 10-15
0 .6 30- 160 14.0-40.0 30-160 14.0-40.0 10.0-99.9 1-100
1.6 0.8,0.9 o 95-105 17-18 45-50 10 10-15
'O
Q)
0.8 30-250 14.0-40.0 30-250 14.0-40.0 10.0-99.9 1-100 Q) 2.0 1.0,1.2 0-0.5 110-120 18-19 45- 50 10 10-15
o.
(f)
4.ACCESSORY DRAWING: Ol
e
'6
a;
""
o
_J
4.5
I
1.0,1.2
1.2
1.0-1 .5
1.2- 1.6
160-180
220-260
22-23
24-26
45-50
45-50
15
15
15
15-20
"
'S
-"
I 1.2 1.2- 1.6 220-260 24-26 45-50 15 15-20
-
Q) I 1.2 1.2- 1.6 300-340 32-34 45-50 15 15-20
o.
>-
~
1- I 1.2 1.2-1 .6 300-340 32-34 45-50 15 15- 20
Photo 4- lelectrode holder with cable Photo 4-2earth clamp with cable Photo 4-3Quick plug assembly way
"
.e
Ol
J:
2.0
2.3
1.0,1 .2
1.0,1.2
o
o
200
220
21
23
100
120
15
15
15
20
~
Thickn Diameter Curren! Voltage Speed Genuine Gas flow(L/min)
ess (mm) (A) (V) (cm/min) length
(mm) (mm)
?.:!:.,~.~~~~L. 1
Gas regulator
3) Avoid welding in the sun or in the rain, do not let water or rain into the welding machi ne.
4) to avoid welding in the dust or corrosive gas environment.
·~· Gas pipe Argvn c.J1li11Ui:r::;
5) to avoid a strong air flow in the environment for gas protection weld ing operation.
tz.SECURITYPOINT$:
Our welding machine has been installed over voltage, over curren! and overheating protection
circuit, when the grid voltage, output curren! and the machine temperature exceeds the set standard,
the welder will automatically stop working; but excessive use (such as voltage over High) will still
earlh wl re cable cause damage to the welder, so you still need to note the following:
··r1~~
Torch cable Our welding machine is a small welder, in operation, there is a large working curren! through,
natural ventilation can not meet the requirements of welding machine cooling, so built a fan to
effectively cool the welding machine to make it work smoothly. The user should confirm that the
1 ventilation is not covered or blocked, the distance between the welder and the surrounding objects
ID J should be not less than 0.3 meters, the user should always pay attention to maintain good
ventilation, which for the welding machine work better and ensure a longer life is very importan!.
Earth connecting
1)PROHIBIT OVERLOAD PROHIBIT
Poto 5-1 lnstallation of lnstruction, using MIG270DY as a installing example
The user should remember to observe the maximum allowable load curren! (relative to the
optional
load duration) at any time, keeping the welding curren! not exceeding the maximum allowable
Heati ng <Oebto
load curren!. Curren! overload will significantly shorten the life of the welder, and may even burn the
welding machine.
compensation circuit within the welder will ensure that the welding curren! is kept within the
Gas pipe permissible range. lf the power supply voltage exceeds the allowable value, it will damage the
welder, the user should be fully aware of this situation, and take appropriate precautions.
3)Each welding machine is attached with a grounding screw and marked with a ground mark.
Befare use, use across-section greater than 6mm2 cable, the welding machine shell can be reliably
grounded to release static electricity or to preven! accidents due to leakage may occur.
4)1f the welder operates beyond the standard duty cycle, the welder may suddenly enter the
protected
state and suspend the work, which means that the welder exceeds the standard load duration,
excessive heat triggers the temperature control switch, so that the welder stops working The red
Earth connecting indicator light on the front panel lights up. In this case, you do not have to unplug the power plug so
that the cooling fan can continue to work for th e welding machina to coo l. When the red light is off,
Photo 5-2 lnstallation of lnstruction , using MIG270DF as a installing example the temperature drops to the standard rang e, you can start welding again.
~
The supply voltage deviation from the rated value will cause the output curren! value to differ from the Q>Ol Ql o ......ro ~"O
üOl V)
.:e ~§ cO-oE ar8g.Q- OQ>
~e
Cll·-
_t "'- su
Ol:o <(:¡=; :g~ ~WQ)ro Q)_.C·¡::::
· =-D~Q) -=t§-ol- .cE
set value. When the supply voltage is below the rated value, the maximum output curren! of the -o·- -.g§:a> >=~
s~~ s+o§g?
Ar ºQl tí<(
º"' zºº z~
Ztí
roe
aiE' e
::J
Dw CIJ UJu 00
¡¡jLL
an
welder may be lower than the rated value.
1 Turn on power supply
Distribution Boxes
orno\?
C. THE CURRENT CAN NOT BE STABILIZED DURING THE USE OF THE WELDER {Input Protection
2. Fuse burnt out
o o o o o o
Devices)
This may be related to the following factors , 3. Connection joint loose
1 Examine whether the
1) grid voltage changes; cable is cut off.
Input Cable
2. Connection joint loase
o o o o o o
2) serious interference from !he grid or other electrical equipment.
3. Over heat
Turn on power supply or
D. Welding seam Welding Power
Operation
not? o o o o o o o o
2. Phase Lacking
1)Check the air supply circuit for leaks.
1.Turn on gas supply
2)Base metal surface there is no oil, dirt, rus!, paint and other impurities. 2. Residual Amount of
Gas Cylinder and Gas
9.ROUTINE MAINTENANCE: Regulator
Gas in the Cylinder o o
3. Set value far fiow
4. Connection joint loase
1) regular dust, with dry and clean compressed air is generally used in smoke and contaminated air
Gas supply hose (the
in the welding machine at least once a month to do dust treatment. whole line from the 1. Connection joint loase
high pressure cylinder 2. Gas hose damaged
o
2) Compressed air to the required pressure, so as not to damage the welding machine components. to the weld gun)
1 Wire feeding wheel
3) Check the interna! electrical connection to confirm the good (especially the connector), strengthen
does not match with
the loose contact, if there is oxidation of the use of sandpaper to remove the oxide film, re-connected. the diameter of wire in
texturing tube
4)Avoid water or moisture in the welder, otherwise blow dry in time, measure the insulation with a 2. Crackle on wire
Megohm meter (including between the connection nodes and between the connection point and the feeding wheel. groove
Wire feeder
blocked up or defect
o o o o o
casing). Welding work can only be continued if no abnormalities are confirmed.
3. Too light or loose of
5) lf the welder is not used for a long time, the welder should be put in the original packaging and stored the l1and le.
in a dry environment. Wire powdor
~
accumulated on the inlet
Note: all maintenance, maintenance work mus! be completely cut off the power situation under of SUS pipe
the circumstances, please open the chassis before the confirmation has been unplugged Power plug.
cable of switch control blocked. 2. Replace it with a new one if any abnormality occurs.
drop
Check the running stability. Check if the
Surface Condition of 1.0il, dirty, rust and paint Pressing wheel pressure-applied side of the welding wire is worn lt would cause poor wire feeding and unstable are.
Paren! material.and residues away and the contact side is narrowed.
Malfunction Remedy
1.Check if the various patch cords in the machine are in poor contact.
Digital display meter light on
2.There is an open circuit or poor contact at the output connection .
Fan run well
3.The control line on the welding torch is broken or the micro switch is damaged.
But no output
4.The control circu it is damaged. (Contact the dealer)
1.may be over current protection. Please turn off the power supply. When the abnormal indicator light is off and
Fan run well 2,may be overheat protection,don't need to shut down for 2-3 minutes,the machine can naturally return to normal.
Digital display abnormal 3.may be the inverter circuit is faulty. (Contact the dealer).
Digital display meter light·on 1. Confirm whether the gas meter has gas output
Fan run well 2. Confi rm whether the solenoid valve socket has voltage.
No gas 4. lt may be a fault in the w ire feeder circuit (contact the dealer).
Digital display meter light on 1. Check if the fan socket has 24V voltage.
Fan doesn't run 2. the tan may be damaged, replace the same type of tan
Have Welding output 2. Check if the fuse of the gas meter socket is burnt out.
Gas meter is icy 3, may be hig h frequency transformer damage (contact dealer)
lf you still can'! work normally alter the above adjustment and overhaul, please contact your local dealer or our alter-sales
service department.
~ Note: The following operations require the operator to have sufficient electrical expertise and comprehensive safety
knowledge. Operators should have va lid qualifications that demonstrate their competence and knowledge. Befare
performing maintenance, we recommend that you first and locally The dealer gets in touch and gets approval.