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GEOTECHNICAL AGENCY -
PREPARED BY YRP
CHECKED BY SDV
APPROVED SPB
Report on Construction of Paved Area for Container Yard
TITLE
with Geocells
DOCUMENT NO. SB-IITB-REP-12/02-P0
REVISION P0
For Preliminary
REMARKS
Approval
CHECKED BY SDV
APPROVED BY SPB
Sabnam House Ground Floor, A 15/16, Central Cross Road B, MIDC, Andheri (East), Mumbai 400093, India
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PROJECT INFORMATION
1. This Report addresses the proposed container yard at Jawaharlal Nehru Port (JNP) at
Navi Mumbai. Containers are proposed to be stacked seven-high. The container yard,
about 80 acres (about 32.5 hectares), is within the battery limits of JNP and is essentially
land reclaimed from the Thane Creek.
2. Reclamation has been carried out about fifteen years ago by dumping soil into the
mudflats. The fill material includes cobbles and boulder sized particles, soil and
construction debris. In view of the heterogeneous nature of the fill, it was difficult to
conduct any geotechnical investigations through boreholes. Considering that the
original soil is marine clay, the fill comprises cobbles and boulder sized particles, and the
reclamation has been carried out about fifteen years ago, the marine clay will have
consolidated due to the surcharge of the fill. Besides, the heavy particles will have
penetrated the marine clay.
4. The fill may be well consolidated after proposed treatment which may include drop
weights over the entire area. The bearing capacity that could thus be obtained may be
of the order of 10T/m2. However one cannot discount voids within the heterogeneous
fill and infilling of voids with surrounding soil due to ingressed subsurface water cannot
be ruled out. This can manifest as local settlements at ground level and holistically,
there would be a problem of differential settlements.
6. A solution is required which caters to the three aspects, albeit with judicious
assumptions.
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8. The second aspect addresses safe bearing capacity / allowable bearing pressure. The
12m to 15m thick fill is heterogeneous in nature and one cannot assign a consistent safe
bearing capacity or allowable bearing pressures to the material. Even if plate load tests
are conducted on a 600mm x 600mm plate after dropping weights on the fill, the results
will not be representative at all. Before any solution to the issue of bearing capacity /
pressures is determined, the current exercise has been carried out considering safe /
allowable bearing capacities / pressures of 5T/m2, 8T/m2 and 10T/m2 and considering
seven-high container stacks.
10. Considering the above issues, STRATA proposes geocells over the entire area on which it
is proposed to locate the containers. The characteristics of the geocells must adhere to
the minimum requirements specified, to cater to the stresses that the seams of the
geocells and the geocell perforated straps would be subjected to. Geocells
manufactured by STRATA, StrataWeb® fulfil the requirements.
11. It is presumed that a blanket of geocell systems designed for the various bearing
capacity / pressure cases (relating to the second aspect) would cater to differential
settlements (relating to the third issue).
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13. Geocells are essentially three-dimensional cellular confinement systems. These have
been successfully used for load bearing systems. Fig. 2 highlights the typical usage at the
container yard at Kandla, where StrataWeb® geocells have been laid out and infilled
with granular nonplastic material.
Fig. 2: Geocells laid and infilled with granular material at Kandla Port container yard
14. Geocell confinement greatly reduces lateral movement of confined soil particles. While
the appropriate mechanism of load transfer by geocells is currently being researched,
STRATA follows the method proposed by José Avesani Neto.
P*
17. Weld spacing of the StrataWeb® geocells is appropriately designed to suit the grading of
infill material. Geocells filled with non-plastic material such as gravel / sand form semi-
rigid mats capable of distributing imposed loads over larger area. Considering Fig. 3:
( )⁄
where
is the horizontal stress on the geocell wall within the cell
is the lateral earth pressure coefficient under “at rest” condition
is the vertical pressure imposed on the geocell panel
is the vertical reaction from the soil at the base of the geocell panel.
For simplicity, the equation is approximated to
[1]
18. With a marginal downward deformation of the geocell, friction would be mobilized
between the in-filled soil and the cell wall. Hence the frictional resistance would be:
[2]
where
is the coefficient of friction between infill and wall,
is the angle of friction between the in-fill and the cell wall, considered as ⁄
is the angle of internal friction for the in-fill material.
19. It is therefore expected that the stress at the bottom of the geocell panel reduced by the
magnitude of stress taken up as friction.
20. Also, as a reaction to the lateral stress in a cell at the periphery of the vertical stress,
lateral stresses and correspondingly friction stress are also generated in congruent cells.
This increases shear strength of the confined soil in the adjoining cells.
21. Considering the above and Fig. 5, the pressure at the base of the geocell due to loading
above is as follows:
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where
P is the pressure on the geocell
are the dimensions of the loading area on the geocell
is the depth of the geocell
is average size of a cell wall, √( )
and are dimensions of a single cell (Fig. 6)
d2
d1
22. The geocell considered here has a height h = 150mm and weld spacing of 356mm.
Hence d1 = 259mm and d2 = 224mm.
23. The geocell panel thus generates into a semi-rigid mat which contributes to distributing
the load over a larger area. The spread of load by virtue of the semi-rigid mat have been
determined through field tests where reaction is measured at points away from the
centre-line of the loading.
24. In this case, considering equilibrium of forces in the vertical direction, assuming that the
imposed load is spread over an area of ( ),
( ) ( ) [4]
25. Thus the effective spread of the reduced stress below the geocell layer is evaluated. The
dimensions of and are proportional to and respectively.
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Table 1: Applicable Sections for Safe Bearing Capacities / Allowable Bearing Pressures
Safe Bearing Capacities / Allowable Bearing
5 8 10
Pressures (T/m2):
Geocell Reinforced Section from Fig. 7: Section B Section A Section A
28. Drainage is essential below the section. If found necessary, a nonwoven geotextile of
minimum 500GSM grammage may be laid above the dressed subgrade. In extreme
cases, an appropriate geonet may be laid. However, to be effective, the geonet must
have adequate strength perpendicular to its plane to withstand the stresses being
transferred from the base of the lowest layer of the geocell as shown in Fig. 8, and
function effectively.
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Sr.
Description Requirements
No.
Material Properties
1. Polymer density (ASTM D 1505) High density polyethylene (virgin
polymer) HDPE with a density of 0.935-
0.965 g/cc
4. Colour Black
12. Nominal expanded panel size (±3%) 2.59m width x 6.5m length
Seam Properties
14. Seam peel strength (EN ISO 13426-1, Minimum 2,250 N per 150 mm joint
Method B: Peeling Test)
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