The following are some of the most common causes of heat
increase in motor bearings:
Lubrication failure - One of the primary causes of
overheating, particularly in electric motors, is lubrication failure. This results from lack of lubrication, usage of the wrong type of lubrication, over lubrication or usage of incompatible grease mixes. All of these result in inadequate viscosity to provide lubrication at normal operating temperatures. To avoid these issues, follow manufacturer’s guidance when lubricating bearings. If the problem does occur, clean the bearings, checked them for damage and correctly lubricate them before reinstalling.
Loss of fit - While the fit of any bearing needs to be loose
enough to make installation possible, too loose a fit can cause excessive wear and vibration. Left untreated there is an increased risk of further damage including bearing seizure and ring fracture. This is most commonly fixed with a slight press fit. However, ensure that the bearing’s internal clearance is not compromised or eliminated as it can also lead to increased operating temperature and potentially the failure of the bearing and the motor. It is also important to remember that the exact type of fit is determined by various factors, including the type of bearing, and the material used in the housing or shaft.
Improper installation - As with all the components of the
motor, proper installation of the bearings is essential as improper installation can cause damage to the bearing assembly. The installation process should not at any point involve the transmission of forces between bearing rings through the balls. If this occurs, the life cycle of the bearing is significantly reduced. The installation also needs to take place in a clean and contaminate free environment, with all bearings mounted squarely. Make sure to use only the correct tools and procedures during installation, and never be tempted to resort to hammering or other impact techniques to complete the installation.
The Need for Vigilance - Whether you believe that the
problem is a bell ring failure, shock stress, shaft currents or excessive ambient temperatures, quick action to assess and repair the damage will help you avoid further damage. As with anything that has moving parts, there are any number of potential things that can go wrong with bearings that result in the need for motor repair. However, staying vigilant and monitoring temperatures are the easiest ways to avoid complete shutdown of your operations regardless of the underlying problem.