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Article history: This study presents the influence of the type and volume fraction of fibers in the concrete mix on the
Received 16 November 2014 shear strength of RC beams. One RC (control) and six fiber reinforced concrete (FRC) beam specimens
Received in revised form 24 February 2015 are tested under the gradually increasing monotonic loading. Both high-modulus (steel) and low-modu-
Accepted 4 March 2015
lus (polypropylene) fibers of either 0.5% and 1% volume fraction in concrete are used in FRC specimens.
Available online 17 March 2015
Shear stirrups are completely eliminated in the half-span of the FRC specimens. A better post-peak resid-
ual strength response is noticed in case of all FRC beam specimens due to multiple cracking associated
Keywords:
with the fiber bridging action. The main parameters investigated are shear strength, failure mechanism
Failure mechanism
Fiber reinforced concrete
and displacement ductility. In the absence of shear stirrups, the peak shear resistance and mid-span dis-
Mechanical testing placement of the FRC specimen 1% of polypropylene fibers only reached about 70% and 50% of
Polypropylene fibers corresponding values for the RC specimen. The FRC specimens with combined steel and polypropylene
Shear strength fibers of minimum volume fraction of 0.5% in the concrete reached the same shear strength as RC speci-
Steel fibers men in the absence of shear stirrups. However, the shear resistance and deformability values are
improved by 20% and 40%, respectively, when the polypropylene fibers of 1% of volume fraction were
added to the concrete in addition to the steel fiber of 1% fiber content. Further, multiple cracks of smaller
crack width are noticed at the failure stage of the CFRC specimens indicating the better fiber bridging
action of combined metallic and nonmetallic fibers.
Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction concrete matrix are fiber pullout, fiber rupture, and fiber debond-
ing [7]. The properties of fibers play an important role in determin-
Fiber reinforced concrete (FRC) has been widely used in indus- ing the predominant mechanism of failure as well as on the
trial pavements and non-structural elements, such as, pipes, cul- macroscopic behavior of the cracked FRC members [8,9]. While
verts, tunnels, and precast elements [1–3]. The addition of the small-sized (micro) steel fibers in the concrete mix enhances
randomly oriented discontinuous fibers in cementitous materials the compressive and splitting tensile strengths, the large-sized
reduces the level of micro-cracking and enhances the toughness, (macro) fibers, on the other hand, yield the opposite mechanical
ductility and post-cracking tensile resistance of concrete members effects [10–12]. Different fibers used in the structural concrete
[4–6]. The strengthening effect of fibers in the concrete matrix is applications can be broadly divided into two categories, namely,
achieved primarily due to the bridging effect of fibers at the crack high-modulus (metallic) and low-modulus (non-metallic). Steel
interfaces. The primary failure mechanisms of fibers in the and polypropylene are extensively used as the metallic and non-
metallic fibers in the FRC applications, respectively [13].
⇑ Corresponding author. Tel.: +91 1126591203. Polypropylene fibers in the concrete mix provide the advantages
E-mail address: drsahoo@civil.iitd.ac.in (D.R. Sahoo).
of higher durability [14], reducing the shrinkage of concrete [15–
http://dx.doi.org/10.1016/j.conbuildmat.2015.03.010
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
D.R. Sahoo et al. / Construction and Building Materials 83 (2015) 150–158 151
17], and reducing the spalling effect in high-strength concrete sub- Steel fibers of high volume fraction in the concrete mix have
jected to elevated temperatures [18]. These fibers are particularly potential disadvantages in terms of the poor workability and the
effective in controlling the propagation of micro cracks in concrete increased cost. Further, the stiffer steel fibers may result in voids
because of the lower stiffness, high aspect ratios, and increased and honeycombs in concrete during placing because of improper
number of fibers at a given volume fraction. consolidation at low workability levels. By using both metallic
Usually, plain concrete fails in a brittle manner at the occur- and non-metallic fibers in the concrete mix, the properties of fresh
rence of cracking. The addition of steel fibers help the concrete to concrete such as, better workability and reduced early-age crack-
carry stresses well beyond the cracking, thus maintaining the ing and of hardened concrete such as, better strength, ductility
structural integrity. The effectiveness of steel fiber reinforced con- and toughness can be improved at a reduced overall cost [6,13].
crete (SFRC) in improving various mechanical properties of con- Both low and high modulus fibers help in arresting the micro-
crete largely depends on the fiber dosage, fiber aspect ratio, and macro-cracks in concrete, respectively. The addition of both
amount of longitudinal steel, tensile strength of fibers, and con- steel and polypropylene fibers to the concrete improved the tensile
crete compressive strength. It has been recognized that the strength [36], flexural strength and toughness [9,37–39] of con-
strength and ductility of concrete is partially improved by addition crete members while reducing the crack propagation as compared
of only single type (steel or polypropylene) of fiber. Combining dif- to those with the addition of single type of fiber. A significant post-
ferent types of fibers to optimize the mechanical performance of yield strain-hardening response of FRC members can be expected if
concrete has been acknowledged [6], which resulted in combined both steel and polypropylene fibers are added in an equal volume
(hybrid) fiber reinforced concrete (CFRC). The effect of quantity fraction of 1% to the concrete mix [40]. However, the improvement
of each type of fiber on the mechanical properties of CFRC has been of shear behavior of FRC members with both metallic and non-
studied previously [11,13]. However, limited studies have been metallic fibers has not been explored in detail. Hence, there is a
carried out to study the behavior of RC beams with combined fibers need of further study on the investigation of fiber content of both
in the concrete mix in the presence of conventional longitudinal types of fibers on the shear strength of large-scale RC flexural
and transverse reinforcements. members.
Therefore, for the purpose of exploring the load resisting capac-
ity and failure behavior of RC beams with the inclusion of com-
3. Research significance
bined fibers in concrete mix, an experimental program have been
conducted in this study. Seven full-scale beam specimens are
In case of the conventional RC members, brittle shear failure is
tested under monotonically increasing loading for the various
usually avoided by providing transverse stirrups along their
combinations of both steel and polypropylene fibers of varied vol-
lengths. The requirement of closely-spaced stirrups in the critical
ume fractions. The conventional transverse stirrups in the RC beam
regions of the RC members, many times, creates congestion making
have been completely eliminated in the fiber reinforced concrete
the placement of concrete more difficult. Further, the preparation
regions of FRC specimens. The main objectives of this study are
of these stirrups requires extensive labor-intensive work. Though
(i) to investigate the shear strength, failure mechanism, and ductil-
the use of SFRC have shown to provide the required shear strength
ity of FRC beams with combined fibers; (ii) to evaluate the
of RC members, steel fibers may be expensive particularly when
mechanical properties of FRC with both steel and polypropylene
there is a requirement for higher fiber content in the concrete.
fibers; and (iii) to find out whether there is an optimum fiber con-
Past studies have shown that the less-expensive polypropylene
tent for CFRC in order to replace the shear stirrups in the RC beams.
fibers can be added along with steel fibers in the concrete mix to
The goal is to improve the lateral strength and ductility of RC
improve the compressive, splitting tensile and flexural strengths
beams by combining the fiber bridging characteristics in the con-
as well as ductility of concrete. However, it is important to study
crete with minimum requirements of transverse stirrups.
the effect of relative fiber doses of both these types of fibers in
the concrete mix to get the desired performance of RC flexural
2. Review of past research
members. The present study provides an insight on fiber doses of
both steel and polypropylene fibers in the concrete mix that can
Past studies [11,13,19–21] have shown that the tensile and
replace the conventional transverse shear stirrups in order to
compressive strengths, flexural properties, toughness, and fracture
achieve the improved lateral load-resisting capacity as well as
behavior of concrete can be also improved by adding polypropy-
the desired failure mechanism of the RC members.
lene fibers into the concrete mix. While the compressive strength
of concrete is less affected by the addition of steel fibers, the split-
ting tensile strength of concrete can be enhanced by 10–50% 4. Experimental program
depending on the fiber aspect ratio and volume fraction [22]. In
addition, the ultimate and residual flexural strengths, ductility, An experimental investigation has been conducted on seven
flexural toughness, and fracture properties of concrete members full-scale test specimens prepared using plain and fiber reinforced
can be enhanced due to the addition of steel fibers in the concrete concrete. Two types of fibers, namely steel and polypropylene,
mix [23–30]. In the recent years, there has been a growing interest with fiber volume fraction of 0.5% or 1.0% were used in the test
in the construction industry to use the fiber reinforcement to specimens. Three-point bending tests were conducted on the
reduce the complexity in the reinforcement detailing in the RC full-scale beam specimens. In addition, standard tests were carried
members. Extensive studies (e.g., [31–34]) have concluded that out on concrete cubes, cylinders, and small-scale beams to investi-
the shear strength and ductility of RC members can be significantly gate the role of fiber type and fiber content on the compressive,
enhanced by using adequate amount of steel fibers in the concrete splitting tensile and flexural strengths of concrete. The details of
matrix. In addition, FRC helped in changing the failure mechanism test specimens, mix design, materials, instrumentations, and test
from brittle to ductile due to stress redistribution and multiple set-up used in this study are discussed in the following sections.
cracking phenomena. The contribution of steel fibers in enhancing
the shear strength of RC members has been recognized in ACI 318- 4.1. Test specimens and reinforcement detailing
08 [35] that recommends the use of a minimum volume fraction of
0.75% (60 kg/m3) of deformed steel fibers as a partial replace- All test specimens used in this study were 2.0 m long with an
ment to the shear stirrups in RC flexural members. effective span of 1.8 m. The width and overall depth of specimens
152 D.R. Sahoo et al. / Construction and Building Materials 83 (2015) 150–158
were 150 mm and 200 mm, respectively. A clear concrete cover of Table 1
20 mm was used to the longitudinal reinforcement bars of the Details of fiber content in test specimens.
specimens. Both top and bottom longitudinal reinforcement bars Specimen Steel fiber (%) Polypropylene fiber (%)
consisted of three numbers of 16 mm diameter. Thus, the percent- RC 0.0 0.0
age of tension reinforcement used in all specimens was 2.45%. SFRC1 0.5 0.0
Fig. 1 shows the geometry and reinforcement detailing used in SFRC2 1.0 0.0
the specimens. Two types of detailing of shear stirrups were used PFRC 0.0 1.0
CFRC1 0.5 0.5
in the RC (control) and FRC specimens. As shown in Fig. 1(a), CFRC2 1.0 0.5
two-legged 8 mm diameter bars were used as transverse stirrups CFRC3 1.0 1.0
at a center-to-center spacing of 150 mm and 300 mm for each
one-half length of the RC specimen. Thus, the shear failure of RC
specimen would be occurred in the region with the larger spacing
of stirrups. All FRC specimens, however, consisted of shear stirrups
of 8 mm diameter at a spacing of 150 mm on centers for one-half
lengths only as shown in Fig. 1(b). The absence of shear stirrups
in the other half of the FRC specimens would facilitate to investi-
gate the contribution of fiber reinforcement to their shear
strengths. Each longitudinal bar was provided with anchorage
lengths of 100 mm on both ends. As stated earlier, seven specimens
were prepared and tested under monotonically increasing loading.
These specimens are, henceforth, referred as RC, SFRC1, SFRC2,
PFRC, CFRC1, CFRC2, and CFRC3. Table 1 summarizes the details
of fiber content and fiber type used in the respective specimens.
4.2. Details of materials Fig. 2. (a) Steel and (b) polypropylene fibers used in this study.
Fig. 1. Geometric dimensions and reinforcement detailing of (a) RC and (b) FRC specimens.
D.R. Sahoo et al. / Construction and Building Materials 83 (2015) 150–158 153
Table 2 out in the FRC mix. Hence, the FRC had the same mix proportions
Details of concrete mix design used in this study. as used in both plain concrete. Concrete mixing was carried out
Composition Water Cement Sand Aggregate Super-plasticizer using a rotating drum-type concrete mixer of 60 L (0.06 cubic
Mass (kg/m )3
176.4 392.0 1011 899 5.88 meter) capacity. In order to achieve the proper mixing of concrete,
Ratio by mass 0.45 1.00 2.58 2.28 0.015 various steps involved in the concrete mixing were as follows:
of cement First, the fine and coarse aggregates were mixed together with half
of the total water content to achieve a saturated surface-dry condi-
tion. Then, the cement and the remaining water were added. Later,
super-plasticizer was added and mixed thoroughly. In the case of
(fm) was calculated as the algebraic sum of fck and 1.65 times the FRC, the fibers were gradually sprinkled into the mix to obtain a
standard deviation (s) as per Indian Standard IS-10262 [42] provi- homogeneous mixture of good workability. The formworks were
sions. Using a value of s as 4, the value of fm for the concrete was then filled with the concrete mix using several batches and com-
computed as 31.6 MPa. Table 2 summarizes the mix proportions pacted properly through a needle vibrator. Samples of concrete
used in the plain concrete. Water-to-cement (w/c) ratio used in from each batch were used to prepare the standard cubes, cylin-
both plain concrete and FRC was 0.45. A naphthalene sulphonate ders and small-scale prismatic beams. Fig. 3 shows the concrete
based super-plasticizer of 1.5% by volume was used in the concrete mix and the preparation of the test specimens during and after
mix to obtain the desired workability. Since the volume of fibers casting. In case of full-scale FRC specimens, one-half of the beams
used in the mixing was relatively small as compared to the volume were filled with plain concrete, whereas the other halves were
of aggregates, no reduction in the weight of aggregates was carried filled with FRC mixes. The top surfaces of specimens were levelled
Fig. 3. Preparation of specimens: (a) fresh concrete, (b) steel reinforcement caging, (c) FRC specimen with half portion filled with plain concrete, (d) fully-casted specimen.
and finished properly in order to get a smooth surface for the load Table 3
application. Mechanical properties of concrete mixes.
Fig. 5. Test set-up for (a) Compression testing, (b) split tensile test, (c) flexural test.
D.R. Sahoo et al. / Construction and Building Materials 83 (2015) 150–158 155
Table 4
Ultimate resistance and ductility response of specimens.