Fanuc 6M / 6T Alarm Codes

Program Errors or Operator’s Errors

Alar
m Alarm Description
000 Re-apply the power after the parameter has been input
001 TH Alarm (A character with incorrect parity was input) Correct the tape
TV Alarm (The number of characters in a block is odd). This alarm will be generated only when the TV
002 check is effective
003 Data exceeding the maximum allowable number of digits was input
004 A numeral or the sign (-) was input without an address at the beginning of the block
005 The address was not followed by the appropriate data but was followed by another address of EOB code
Sign “-” input error (sign “-” was input after a address with which it can’t be used. Or two “-” signs were
006 used).
Decimal Point “.” Input error (A decimal point was input after a address with which it can’t be used. Or tw
007 decimal points were input).
008 The switch position of the tape reader was not AUTO (without reel) or REEL ON/REEL OFF (with reels).
009 Unusable character was input. (E).
A unusable G code was commanded. (The alarm is generated also when a G code with which the control
010 not equipped as an option is commanded).
011 Feedrate was not commanded at cutting feed or the feedrate was inadequate
015 The number of the commanded axes exceeded that of the allowable simultaneously controlled axis
The move commanded of the additional axis was commanded without equipping with an optional
017 additional axis.
018 An additional axis was commanded with the other axis simultaneously.
The axis not included in the selected plane (by using G17, G18, G19) was commanded in circular
021 interpolation.
In circular interpolation, radius designation was performed in the NC which is not equipped with the radiu
022 designation option.
023 In circular interpolation by radius designation, Zero was commanded for address R.
030 The tool offset number is too large for the D or H function.
In setting of offset amount by G10, The offset number following address P was excessive or it was not
031 specified.
032 In setting of offset amount by G10, the offset amount was excessive.
035 Skip Cutting (G31) was commanded in cutter compensation mode.
036 G45-G48 (Tool Offset) was commanded in cutter compensation mode.
037 The selected (by using G17, G18 or G19) changed in cutter compensation mode.
Over cutting will occur in cutter compensation because the arc start point or end point coincides with arc
038 center
041 Overcutting will occur in cutter compensation.
 One of G27-G30 was commanded in canned cycle mode. An ATC cycle (M06) was commanded in canned
044 cycle mode.
An ATC cycle (M06) was commanded for the NC which is not equipped with optional reference point retur
045 feature.
046 Other than P2, P3 and P4 was specified in the 2nd, 3rd and 4th reference point return commands.
047 G27 to G30 was commanded for and axis which does not have a reference point.
In 4-digit S code binary 12-bit/analogue output A, A command was specified exceeding the maximum or
058 minimum number of spindle revolutions.
059 No program for selected work number is found (external work number select A function).
060 Commanded sequence number was not found in the sequence number search,
065 Scaling Magnification was specified as other than 1-99999.
Scaling was applied and as a result, movement value, coordinate value, circular arc radius, etc. exceed
066 maximum programmable dimension.
067 G51 (scaling ON) was specified in cutter compensation mode.
070 The Fanuc memory area is insufficient.
071 The address to be searched was not found.
072 The number of programs to be stored exceeds 95 or 191. (191 is a option).
073 The program number has already been used.
074 The program number is other then 1-9999
075 The program number or sequence number was not found at the start block of the program
076 The address P was commanded in the block with includes a M98 command.
077 The subprogram was called in triple
The sequence number which was specified by address P in the block which includes a M98 or M99 was no
078 found
079 Memorized program and tape contents do not coincide
When storing data in memory by using ASR or RS232C interface, an over-run or framing error was
085 generated
086 The signal level of RS232C interface was incorrect
When storing data in the memory by using the Fanuc RS232 interface, the time required to store the data
087 is insufficient.
The reference point return cannot be performed normally because the reference point return start point i
090 to close to the reference point or one revolution signal is not input owing to a fault in the pulse coder.
Reference point return cannot be executed normally, because of the feedrate is too low to synchronise th
091 one revolution signal of the pulse coder with the reference counter,
092 The axis designated by G27 did not return to reference point.
No P type can be specified for program restart (because after program interruption, coordinate system
094 setting or ORIGIN, etc. was executed)
No P type can be specified for program restart (because after program interruption, external work zero
095 point offset value changed)
 No P type can be specified for program restart (because after program interruption, work zero point offse
096 value changed).
No P type can be specified for program restart (because after program interruption, no automatic
097 operation has been executed).
100 The switch to set parameters is on. Push the reset button after turning off the switch.
The power was turned off while rewriting the contents of memory in the part program storage & editing
operation. When this alarm is generated you must turn on the power while pushing the DELETE and RESE
101 buttons to clear the memory.
110 Absolute value of data of fixed point representation exceeds the upper bound (99999999).
111 Exponent of data of floating point representation exceeds the upper bound.
112 Divisor is 0
113 A function that cannot be used by user macro A is used
114 Format error except for
115 Value not defined as variable number is assigned
116 Left side of substituted sentence is a variable of prohibited substitution
118 Nesting of brackets exceeds the upper limit (5).
119 Argument of SQRT is negative , Or argument of BCD is negative
122 Nesting of macro exceeds the upper limit (4)
123 Macro control command is uded in tape mode
124 DO END is not 1:1 corresponding
125 Format error of (formula)
126 Not 1 £ n £ 3 in DO n
127 NC command and macro command are mixed
128 Not 0 £n £9999 in GO TO n
129 Unallowable address is used in .
130 In external data input, greater-address data contains an error
131 In external alarm message, five or more alarms have occurred
132 In external alarm message, clear, no corresponding alarm number exsists
133 In external alarm message and in external operator message, smaller- address data contains an error
Programs of numbers 8000 – 8999 and 9000 – 9899 are being edited, But this alarm occurs only when
170 parameter setting inhibits these programs to be edited.
Errors on Stroke Limit Switch
Alar
m Alarm Description
210 The movable part of machine touched the X Axis plus stroke limit switch
211 The movable part of machine touched the X Axis minus stroke limit switch
While the X Axis was moving in the plus direction, It entered into the forbidden area of the stored stroke
212 limit 1
 While the X Axis was moving in the minus direction, It entered into the forbidden area of the stored
213 stroke limit 1
While the X Axis was moving in the plus direction, It entered into the forbidden area of the stored stroke
214 limit 2
While the X Axis was moving in the minus direction, It entered into the forbidden area of the stored
215 stroke limit 2
220 The movable part of the machine touched the Y axis plus stroke limit switch
221 The movable part of the machine touched the Y axis minus stroke limit switch.
While the Y axis was moving in the plus direction, it entered into the forbidden area of the stored stroke
222 limit 1
While the Y axis was moving in the minus direction, it entered into the forbidden area of the stored
223 stroke limit 1
While the Y axis was moving in the plus direction, it entered into the forbidden area of the stored stroke
224 limit 2
While the Y axis was moving in the minus direction, it entered into the forbidden area of the stored
225 stroke limit 2
230 The movable part of the machine touched the Z axis plus stroke limit switch
231 The movable part of the machine touched the Z axis minus stroke limit switch
While the Z axis was moving in the plus direction, it entered into the forbidden area of the stored stroke
232 limit 1
While the Z axis was moving in the minus direction, it entered into the forbidden area of the stored
233 stroke limit 1
While the Z axis was moving in the plus direction, it entered into the forbidden area of the stored stroke
234 limit 2
While the Z axis was moving in the minus direction, it entered into the forbidden area of the stored
235 stroke limit 2
240 The movable part of the machine touched the 4th axis plus stroke limit switch
241 The movable part of the machine touched the 4th axis minus stroke limit switch
Errors on Servo System
Alar
m Alarm Description
400 The control received the X, Y or Z axis overload signal
401 The READY signal (VRDY) of the X, Y or Z axis velocity control has turned off
402 The control received the 4TH axis overload signal
403 The READY signal (VARY) of the 4TH axis velocity control has turned off
The READY signal (VARY) of the X, Y or Z axis velocity control does not turn off even though the READY
signal (PRDY) of the position control has turned off.
The READY signal (VARY) of velocity control already on even though the READY signal (PRDY) of the
404 position control is off yet at power on condition
In reference point return, reference point return is not performed in correctly by abnormality of NC contr
405 section or servo system. Perform manual reference point return again
410 The content of error register of the X axis is larger than the value allowed while the machine is stopped
411 The content of error register of the Y axis is larger than the value allowed while the machine is moving
412 Drift in X axis is excessive. (Exceeds 500VELO)
The content of the error register of the X axis exceeded =32767. Or the velocity command value of the
413 DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm
414 The resolver/inductosyn position detecting system of X axis is trouble
A feed rate exceeding 511875 detection units/sec was commanded in the X axis
415 An incorrect setting of CMR causes this error
416 X axis pulse coder position feedback is abnormal. (Disconnection alarm)
The content of the error register of the Y axis is larger than the value allowed while the machine is
420 stopped
421 The content of the error register of the Y axis is larger than the value allowed while the machine is movi
422 Drift in Y axis is excessive. (Exceeds 500VELO)
The content of the error register of the Y axis exceeded =32767. Or the velocity command value of the
423 DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm
424 The DSCG position detecting system of the Y axis is trouble
A feed rate exceeding 511875 detection units/sec was commanded in the Y axis
425 An incorrect setting of CMR causes this error
426 Y axis Fanuc pulse coder position feedback is abnormal. (Disconnection alarm)
The content of the error register of the Z axis is larger than the value allowed while the machine is
430 stopped
The content of the error register of the Z axis is larger than the value allowed while the machine is
431 moving
432 Drift in Z axis is excessive. (Exceeds 500VELO)
The content of the error register of the Z axis exceeded =32767. Or the velocity command value of the
433 DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm
434 The resolver/inductosyn position detecting system of Z axis is trouble
A feed rate exceeding 511875 detection units/sec was commanded in the Z axis
435 An incorrect setting of CMR causes this error
436 Z axis pulse coder position feedback is abnormal. (Disconnection alarm)
The content of the error register of the 4TH axis is larger than the value allowed while the machine is
440 stopped
The content of the error register of the 4TH axis is larger than the value allowed while the machine is
441 moving
442 Drift in 4TH axis is excessive. (Exceeds 500VELO)
The content of the error register of the 4THaxis exceeded =32767. Or the velocity command value of th
443 DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm
444 The resolver/inductosyn position detecting system of the 4TH axis is trouble
A feed rate exceeding 511875 detection units/sec was commanded in the 4TH axis
425 An incorrect setting of CMR causes this error
426 Additional axis pulse coder position feedback is abnormal. (Disconnection alarm)
Errors on PCB or Cables
Connection alarm between each PCB
Alar
m Alarm Description
600 Data transferring error took place in the connection unit or in PC-model C
Slave relay was turned off. (Connections among unit, MDI/DPL (MDI/CRT) and master PCB are trouble.
601 Another case change connection unit)
602 PC program has not yet been loaded
The correspondence between NC and PC is incorrect or interrupted. Change power sequence control PCB
603 or master PCB
604 No hold is effective to PC-model B side MPU
605 A system error has occurred in PC-model B side MPU
606 RAM/ROM parity has occurred in PC-model B side MPU
607 Data transferring error took place in Fanuc MDI & CRT
Overheat Alarms
Overheat of section or motor
Alarm Alarm Description
700 Overheat of the master PCB
701 Overheat of the PCB for 4TH axis
702 Overheat of DC motor for X, Y, Z axis
703 Overheat of DC motor for 4TH axis
Errors on Memory
Alarm Alarm Description
900 Fault in bubble device. (Fault of input signal for bubble device)
901 Fault in bubble device. (The initial point in the bubble was not detected immediately after power on)
902 Fault in bubble device. (Page size error, undefined command)
903 Fault in bubble device. (Transfer missing, page size over)
904 Fault in Fanuc bubble device. (Parity error)
905 Fault in bubble device. (No marker)
906 Fault in bubble device. (Many defect loops)
910 RAM parity error (low byte)
911 RAM parity error (high byte)
920 System error (watch dog timer alarm)
930 CPU error (0, 3, 4 type interrupt generation)
997 ROM parity error (PC ROM)
998 ROM parity error (Basic ROM)
999 ROM pair error (No correspondence between high and low)