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1 Getting Started
Installation and
2 Connection
Vision Sensor
3 Basic Operation
4 Settings Navigator
(Setting the Judgment Condition)
IV Series 5 Operating/Adjusting
Useful Features/
6
User’s Manual
Various Functions
Controlling with
Read this manual before use. 8 the Input/Output Line
After you read this manual, keep it in a safe place for future
reference.
9 Specifications
Status Table,
A Troubleshooting
Introduction
Introduction
Read this manual before using the product in order to achieve maximum performance.
Keep this manual in a safe place after reading it so that it can be used at any time.
Symbols
The following symbols alert you to important messages.
Be sure to read these messages carefully.
It indicates the reference pages in this manual or the reference pages in separate manuals.
Cautions
(1) Unauthorized reproduction of this manual in whole or part is prohibited.
(2) The contents of this manual may be changed for improvements without prior notice.
(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible. If
there are any mistakes or questions, please contact a KEYENCE office listed in the back of the manual.
(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.
(5) Any manuals with missing pages or other paging faults will be replaced.
The company names and product names used in this manual are registered trademarks or the trademarks
of their respective companies.
Safety Information for IV Series
General Precautions
yyDo not use this product for the purpose to protect a human body or a part of human body.
yyThis product is not intended for use as an explosion-proof product. Do not use this product in
hazardous location and/or potentially explosive atmosphere.
yyYou must verify that the IV Series are operating correctly in terms of functionality and
performance before the start and the operation of the IV Series.
yyWe recommend that you take substantial safety measures to avoid any damage in the event of
a problem occurring.
yyKEYENCE never warrants the function or performance of the IV Series if it is used in manner
that differs from the IV Series specifications contained in this instruction manual or if the IV
Series are modified by yourself.
yyWhen the IV Series is used in combination with other instruments, functions and performance
may be degraded, depending on operating conditions and the surrounding environment.
yyDo not place the instruments, including peripherals, under the rapid temperature change. It
may cause condensation and may damage instruments or peripherals.
yyRemove the power cable from the power supply if you do not use this product for a long time.
Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure. Follow the instructions mentioned in this manual.
Otherwise, injury to the human body (eyes and skin) may result.
yyDo not stare into the direct or specularly reflected beam.
yyDo not disassemble this product. The laser radiation emission from this product is not
automatically stopped when it is disassembled.
yyDo not direct the beam at people or into areas where people might be present.
yyBe careful of the path of the LED beam. If there is a possibility that the operator may be
exposed to the specular or diffuse reflections, block the beam by installing a protective
enclosure.
yyInstall this product so that the path of the LED beam is not as the same height as that of human
eye.
207GB 1
Important Instructions
Important Instructions
Observe the following precautions to prevent malfunction of the IV Series and to
ensure that it is used properly.
Precautions on use
yyThe power of this product and instruments connected to this product must be turned off when
the cable is to be installed or removed. Failure to do so may cause an electric shock or a
product damage.
yyUse this product in the correct supply voltage. Failure to do so may cause a product damage.
yyFor instructions
yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or
part of the setting data may be lost.
yyDo not let water, dust or oil stick to the camera/light of the sensor. Failure to do so may cause
a malfunction.
yyWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol.
Doing so may change the color or shape of the unit.
yyIf the unit is heavily contaminated, disconnect all the cables including the power supply cable,
wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.
yyFor external master image registration
If the external master image registration is to be performed frequently, set [Write ROM when
using Ext. Master Save] of the input option to [No] for nonvolatile memory protection of the
internal sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write
for 100,000 times.
yyFor automatic focus function
yyAutomatic focus function is used for adjusting the focusing position at the time of installation.
This will not activate during the operation.
yyFocusing position can be registered in each program. The program configurations are
guaranteed to switch for 100,000 times. If the focusing position does not need to change for
each program, set [Auto Focus Adjustment Position] to [Common] for extending the life-span.
yyDo not apply shock or vibration during the focusing position adjustment. Failure to do so may
cause a product damage.
In the following cases, turn the power OFF immediately. Using the IV Series in an abnormal
condition could cause fire, electric shock, or malfunction.
Contact our office for repair.
yyIf water or debris enters the IV Series.
yyIf the IV Series is dropped or the case is damaged.
yyIf abnormal smoke or odor emanates from the IV Series.
Precautions on installation
yyTo use this product correctly and safely, avoid installing it in the following locations. Failure to
do so may cause fire, electric shock, or malfunction.
yyOutdoors
yyAltitude above 2000 m
yyLocations that are humid, dusty or poorly ventilated
yyLocations where the temperature is high such as those exposed to direct sunlight
yyLocations where there are flammable or corrosive gases
yyLocations where the unit may be directly subjected to vibration or impact
yyLocations where water, oil, or chemicals may splash onto the unit
yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a
malfunction may occur.
yyMount the sensor onto the insulated attached mounting adapter.
yyGround the FG cable (drain cable) of the sensor.
yyDo not mount the unit in a cabinet where high-voltage equipment is already installed.
yyMount the unit as far from power lines as possible.
yySeparate the unit as far as possible from the devices that emit strong electric or magnetic
field (such as solenoid or chopper).
yySeparate the I/O signal line from the power line or high-voltage line.
yyFor power supply
yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC
power supply configured with an isolation transformer.
yyWhen using a commercially available switching regulator, be sure to ground the frame ground
terminal.
yyDevices including this unit are precision components. Do not apply shock or vibration.
yyWhen connecting to a network, let engineers who are knowledgeable about networks handle it.
For IV-500C/IV-500CA/IV-500M/IV-500MA/IV-150M/IV-150MA/
IV-2000M/IV-2000MA
UL Certification
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH, NRKH7
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/ External input/ Control output shall be connected to a single Class 2 source only.
yyUse with an over current protection device which is rated 24 V or more and not more than 1A.
yyEnclosure Type 1 (Based on UL50)
CE Marking
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive (2004/108/EC)
yyApplicable Standard EMI: EN60947-5-2, Class A
EMS: EN60947-5-2
yyThe length of power I/O cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
zz
Low-Voltage Directive (2006/95/EC)
yyApplicable Standard: EN62471
1. Definition
1.1 “use” or “using” means to access, install, download, copy or otherwise benefit from using the
functionality of this Software.
1.2 “This Software” means the software and all associated documentation provided by KEYENCE.
2. Grant of License.
Conditioned upon compliance with all of the terms and conditions of this Agreement, KEYENCE grants
you a nonexclusive and nontransferable license to install this Software on all computers in order to use
the KEYENCE product. You may make one copy of this Software for backup or archive purposes only.
3. Restrictions.
3.1 Except for installation of updates or new functions provided by KEYENCE, you may not modify or
add any function to this Software.
3.2 You may not reverse engineer, decompile or disassemble this Software.
3.3 You may not create derivative works based on this Software.
3.4 Other than expressly stated by KEYENCE, you may not resell, retransfer, rent or otherwise
redistribute this Software to any third parties.
4. Intellectual Property Rights.
Except as expressly stated herein, KEYENCE reserves all right, title and interest in this Software, and
all associated copyrights, trademarks, and other intellectual property rights therein.
5. Disclaimer.
Keyence is licensing this Software to you “AS IS” and without any warranty of any kind. In no event will
KEYENCE or its suppliers be liable to you for any damages,
claims, costs or any lost profits caused by using this Software.
6. Termination.
6.1 Your license under this Agreement will terminate automatically if you destroy this Software and the
copy of this Software in your possession or voluntarily return this Software to us.
6.2 Your license under this Agreement will terminate automatically without any notice from KEYENCE
if you fail to comply with any of the terms and conditions of this Agreement. Promptly upon
termination, you shall cease all use of this Software and destroy all copies, full or partial, of this
Software in your possession or control.
6.3 You will compensate KEYENCE for costs or any lost profits caused by your violation or breach of
any term of this Agreement.
7. Governing Law.
7.1 This Agreement will be governed by and construed in accordance with the substantive laws of
Japan without regards to the principles of conflicts of law.
7.2 If any part of this Agreement is found void and unenforceable, it will not affect the validity of the
balance of this Agreement, which shall remain valid and enforceable according to its terms and
conditions.
You can download the most recent operation software for the sensor (IV-150/500/2000) and IV-Navigator
(IV-H1) from the KEYENCE web site.
Please refer to the description on the homepage for the introduction method.
URL : http://www.keyence.com/
Version Description
R1.00.00 The initial version.
R1.01.00 The processing time has been speeded up.
The processing time and the response time to program switching input have been
R1.10.00
speeded up.
This is the version of this document.
The following functions have been added.
yyLogic output
R2.00.00 yyTotal status NG output
yyRUN output
yyFTP client function
yyField network (EtherNet/IP, PROFINET)
IV-Navigator (IV-H1)
Version Description
R1.00.00 The initial version.
R1.01.00 Compatibility with German.
R1.02.00 Compatibility with Chinese (Simplified) / Chinese (Traditional).
The following functions have been added.
yyAddition of the IV-Simulator function
yyAddition of the image capture function to the o peration of the [Save Image] button
R1.10.00
yyAddition of the [Size] selection function to “Remove Outline”
yyAddition of the [Display Master Image] button to “Tool Auto Tuning”
yyAddition of the [Language] button (language selection) to the Activation Menu screen
This is the version of this document.
R2.00.00 Compatibility with Italian / French / Spanish / Portuguese / Korean.
IVP-Convertor has been added.
Installation and 2
2
This chapter explains the procedures for installing and
Connection connecting the sensor and for setting up the PC.
3
3
This chapter explains the basic operation and operation flow
Basic Operation
of the IV Series.
4
4 Settings Navigator This chapter explains how to set the sensors using the
(Setting the Judgment Condition) Settings Navigator.
5
5 Operating/Adjusting This chapter explains how to operate and adjust the IV Series.
6
Useful Features/
6 Various Functions
This chapter explains the useful and detailed features.
7
7 Simulator
This chapter explains the functions and operations of the
Simulator.
8
Controlling with 9
8
This chapter explains how the input and output terminals
the Input/Output Line control each operation.
A
9 Specifications This chapter explains specifications and dimensions.
Contents
Introduction
Symbols Chapter 2 Installation and Connection
Cautions Mounting the Sensor............................................2-2
Safety Information for IV Series..............................1 Checking the view and installed distance.........2-2
General Precautions............................................1 Mounting the sensor.........................................2-4
Safety precautions on LED product.....................1 Mounting the mounting adapter.....................2-4
Important Instructions..............................................2 Mounting on the wall..............................2-4
Precautions on use..............................................2 Mounting from the jig side......................2-4
Measures to be taken when an abnormality Mounting the sensor onto
occurs..................................................................2 the mounting adapter.....................................2-4
Precautions on installation...................................3 Unmounting the sensor.....................................2-5
Precautions on Regulations and Standards............4 Mounting the attachment..................................2-6
For IV-500C/IV-500CA/IV-500M/IV-500MA/ Using the dome attachment...........................2-6
IV-150M/IV-150MA/IV-2000M/IV-2000MA............4 Mounting the dome attachment.............2-6
UL Certification.................................................4 Installed distance of
CE Marking.......................................................4 the dome attachment.............................2-6
Software License Agreement...............................5 Using the polarizing filter attachment............2-7
Version of the IV Series...........................................6 Cables..................................................................2-8
Operation software of the sensor Connecting the power I/O cable of the sensor....2-8
(IV-150/500/2000)................................................6 Specification of the circuit and current of
IV-Navigator (IV-H1).............................................6 the sensor.......................................................2-10
Structure of This Manual.........................................7 Input circuit..................................................2-10
Contents..................................................................8 No-voltage input
(When the NPN output is selected).....2-10
Chapter 1 Getting Started Voltage input
(When the PNP output is selected)......2-10
System Configuration...........................................1-2 Output circuit...............................................2-10
Basic configurations of IV-Series......................1-2
Connecting the PC and single sensor...........1-2
When the NPN output is selected........2-10
Connecting the PC and multiple sensors......1-3
When the PNP output is selected........2-10
Connecting the sensor and the PC.................2-11
Overview of IV Series...........................................1-4 Connecting directly .....................................2-11
IV Series...........................................................1-4 Connecting via network...............................2-11
Using with the IV-Navigator (IV-H1)...............1-4 Connecting the Ethernet cable....................2-12
Using with the intelligent monitor (IV-M30)....1-5 Setting up the PC...............................................2-14
Judgment processing flow................................1-6 Required environment for the PC to
Checking the Package Contents..........................1-8 be connected..................................................2-14
Sensor...............................................................1-8 OS...............................................................2-14
Optional parts for the sensor.............................1-8 Hardware.....................................................2-14
Dome attachment..........................................1-8 Operating conditions....................................2-14
Polarized visible light filter attachment..........1-8 Installing the IV-Navigator (IV-H1)...................2-14
Infrared polarization filter attachment............1-8 Installation destination of the software
Power I/O cable (reference)......................................................2-15
(M12 12pin - stranded wire)...........................1-9 Deleting the software (uninstall)......................2-15
Mounting adapter...........................................1-9 Changing the PC settings
Front cover (for replacement)........................1-9 (IP address setting).........................................2-16
Bracket..........................................................1-9 For Windows 7.............................................2-16
Communication cables....................................1-10 For Windows XP..........................................2-16
Ethernet cable (M12 4pin - RJ-45)..............1-10
NFPA79 compliant Ethernet cable
(M12 4pin - RJ-45).......................................1-10 Chapter 3 Basic Operation
IV Software.....................................................1-10 Overview of Screen and Operation......................3-2
Name and Function of Each Part.......................1-11 Basic Operation Flow...........................................3-4
Sensor.............................................................1-11 Operation when the Power is Turned on..............3-5
Name and function of each part of Operation flow when the power is turned on.....3-5
the sensor............................................1-11 Operation for initial startup of
Operation of the indicator light.............1-12 the IV-Navigator (Direct Connection)................3-6
Operation for initial startup of
the IV-Navigator (Network Connection)............3-6
Starting the IV-Navigator...............................3-6
Searching for a sensor to be connected........3-7
Appendices
Status Table......................................................... A-2
Status table...................................................... A-2
Displaying and outputting the status result...... A-4
Displaying and outputting the status result at
the time of position adjustment........................ A-4
Matching Rate of the Outline Tool and Position
Adjustment Tool................................................... A-5
Matching rate at the time of protrusion............ A-5
Cut-off process of the matching rate................ A-5
Settings List......................................................... A-6
Settings Navigator (Sensor Setup) screen....... A-6
1 Image Optimization................................... A-6
2 Master Registration.................................. A-7
3 Tool Settings............................................. A-7
4 Output Assignment................................. A-10
Program Details screen................................. A-11
I/O Settings screen........................................ A-12
Advanced screen........................................... A-13
Troubleshooting................................................. A-16
Error Messages................................................. A-19
Checking errors by observing
the PWR/ERR indicator light of the sensor.... A-19
Confirming error messages of
the IV-Navigator............................................. A-21
Remedy when the PC cannot be connected
with the sensor.................................................. A-25
Remedy when direct connection is
unavailable..................................................... A-25
Remedy when connection via
a network is unavailable................................. A-26
Confirming the status by observing
the indicator light of the sensor...................... A-29
LINK/ACT (link/activity) indicator light......... A-29
STATUS indicator light................................ A-30
Other methods of confirming a network
connection...................................................... A-31
Confirming the existence of
the sensor from the PC............................... A-31
Confirming/Setting
the IP address of the PC............................. A-31
MEMO
Getting Started
contents, and the name and function of each part.
System Configuration........................................1-2
Overview of IV Series.........................................1-4
Checking the Package Contents.......................1-8
Name and Function of Each Part....................1-11
System Configuration
IV Software (IV-Navigator)
IV-H1
Ethernet cable
(2m/5m/10m)
Sensor
IV-500C Power I/O cable
IV-500CA (2m/5m/10m)
IV-500M
IV-500MA (Optional)
IV-150M Dome attachment
IV-150MA IV-D10
IV-2000M
Polarizing filter attachment
IV-2000MA
OP-87436/OP-87437
24 VDC power
Getting Started
When the network is connected, the PC that the IV-Navigator (IV-H1) for IV Software is installed can be
connected by selecting a single sensor from among multiple sensors.
* Each sensor requires the power I/O cable.
* A single PC cannot be connected with multiple sensors at the same time.
IV Software (IV-Navigator)
IV-H1
Ethernet switch
Ethernet cable
(2m/5m/10m)
Overview of IV Series
1 IV Series
Getting Started
The IV Series is an all-in-one “Vision Sensor” featuring a camera, a light, and a controller. This sensor
can be attached easily so complicated detection operations such as detecting the shapes of parts with a
photoelectric switch can be achieved easily.
Operation conditions settings require the IV Software, IV-Navigator (IV-H1) or the intelligent monitor (IV-
M30). After setting is completed, the sensor can be operated independently.
The sensor with monitor and the sensor with PC are connected via an Ethernet so network connection with
multiple sensors besides direct single connection can be performed.
zz
Direct connection zz
Network connection
Functions of IV-Navigator
yySetting the sensor
yyMonitoring the operation
screen
yyMonitoring the statistical
information
yyReading the image history
yySimulator
Power I/O
Ethernet switch
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image history
Getting Started
IV-M30 is the dedicated monitor with a touch panel.
For details of IV-M30, refer to "IV Series User's Manual (Monitor)".
zz
Direct connection zz
Network connection
Functions of monitor
yySetting the sensor
yyMonitoring the
operation screen
Power I/O yyMonitoring the
statistical information
Ethernet
yyReading the image
switch
history
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image history
This section describes the basic judgment processing flow of this device.
Trigger input
BUSY output
Total status
output
Light up the built-in light and image the target by using the
Imaging CMOS image sensor. BUSY output function turns ON.
MEMO
Getting Started
1 IV Series are constructed by each following model. Check that all the following packed items are packed
for each model you purchased before using.
Getting Started
Sensor
Mounting adapter x 1
Screw for mounting
adapter x 1
Flathead screwdriver x 1
Sensor x 1
(Manual focus type only)
The mounting adapter is mounted with the sensors in the Instruction Manual x 1
default factory setting.
“Name and Function of Each Part” (Page 1-11)
“Mounting the Sensor” (Page 2-2)
“Cables” (Page 2-8)
Dome attachment
yyIV-D10
Instruction Manual x 1
Mounting screw x 2
Hexagon wrench
Dome attachment × 1 (L-shaped) x 1
“Using
��������������������������������������
the dome attachment” (Page 2-6)
Getting Started
yyOP-87461
yyOP-87440 (2m)
yyOP-87441 (5m) Mounting screw x 2
yyOP-87442 (10m)
Front cover
(for replacement) x 1
O-shaped ring
(Small x 2, Large x 1)
Instruction Manual x 1
Screw for
the mounting adapter x 1 Optional parts for replacement.
“Replacing the front cover” (Page A-36)
Mounting adapter x 1
Same as accessories for the sensor. Bracket
Optional parts in case of loss/damage. yyOP-87685
Screw for the bracket and
nut x 1
Mounting screw x 4
Bracket A x 1
Bracket B x 1
1 Communication cables
Getting Started
IV Software
yyIV-H1
Instruction Manual x 1
Starting Guide x 1
Getting Started
Name and function of each part of the “Mounting the Sensor” (Page 2-2)
sensor 2 Connector for power I/O cable
1 Connector for connecting the power I/O cable.
Use this for supplying the power to the sensor
2
and for connecting with external devices.
3 “Cables” (Page 2-8)
4
3 Focusing position adjustment screw (manual
focus type only)
Adjusts the focus of the displayed image.
5 “Focus Adjustment” (Page 4-13)
7 Camera
Images the object.
8 Front cover
Protects the camera and built-in lights.
The front cover is protected by the protection
sheet (blue) in the default factory setting.
Remove the sheet when the sensor is to be
used.
Front cover for replacement is provided for
maintenance.
“Replacing the front cover” (Page A-36)
1
Operation of the indicator light 3 TRIG
Green light lights up (one-shot) according to
Details on operations of the indicator light are
Getting Started
Sensor case has been grounded. If the sensor sensor. Check the type of the sensor to be used
is not insulated, the electric potential and and its view, and place it in the proper distance.
noises may cause a damage or malfunction.
yyDo not place the sensor in the environment View H
that exceeds the limit of sensor's resistance
to the environment, or environment that
propagates the vibration directly to the
sensor. Those may cause a damage or Indicator light View V
malfunction.
Installed distance
yyManual focus type needs to adjust the focusing WD
position after installed. Reserve the enough
View V = View H x 0.75
space to adjust and install it. (H : V = 4 : 3)
yyAt the time of installation, it is better to enable
the position or direction adjustment of the
sensor by installing the adjustment system at
the sensor mounting area. The indicator light of the
yyView and optical axis have individual differences. sensor side is the front
surface of an image.
Adjust the position by checking the actual image
at the time of installation.
yyPlace the sensor where no ambient light has
effect. Ambient light includes solar light, lights of
other devices, and photoelectric sensors. Also,
be careful when the light intensity of the ambient
light changes. Use the shield to protect when the
location cannot be changed.
yyPlace the sensor where no object can block out
the internal light or the view of the sensor.
yyDetection may become unstable due to the
lights if multiple sensors are placed nearby each
other. Delay the timing of external trigger or use
the shield to avoid interference.
zz
Standard range type (color/monochrome)
600
2
Installed distance WD (mm)
500
300
200
150
100
50
0
25 50 70 100 130 150 200 250
210
View H (mm)
zz
Short range type
150
Installed distance WD (mm)
100
50
0
10 12 20 30 36 40
View H (mm)
zz
Long range type
2500
Installed distance WD (mm)
2000
1500
1000
500
300
0
45 100 200 300 400
View H (mm)
Mounting on the wall
yyScrew : M3 x 4 Push the sensor to the
Use the commercially available screws which stopper of the fixing screw
have head thickness of 3 mm or lower.
yyTightening torque : 1.0 N·m or lower
Mounting from the jig side
yyScrew : M4 x 4 Push until you hear the clicking sound from
the both side stoppers
Use the commercially available screws.
yyTightening torque : 1.5 N·m or lower
2 Fix the mounting adapter and sensor using
the attached screws.
yyScrew : M3 x 1
Use the attached screws.
yyTightening torque : 0.45 to 0.55 N·m
Remove the
protection sheet
Mounting the dome attachment
Installed distance of the dome
attachment
1 Mount the attachment by aligning the 62 to 112 mm from the front face of the sensor
concave part of the dome attachment with (0 to 50 mm from the front face of the dome
the mounting screw of the front cover of attachment)
the sensor.
Sensor type
yyStandard range type
yyShort range type
Installed distance
Screw hole for from the front face of
mounting the the sensor
attachment
Front cover
mounting screw Concave part
62 to 112 mm
Concave part
(0 to 50 mm)
Target
Using the polarizing filter attachment 2 Fix the polarizing filter attachment with
the attached dedicated screws.
Concave part
Cables
Connecting the power I/O cable of 3 Wire each cable according to its intended
the sensor purpose.
2 zz
Selecting NPN output
1 Adjust the pins of the connector for the When NPN is selected in the Polarity (Page 3-9)
Installation and Connection
Pink/Yellow/
Light Blue/Purple/ (PNP)
Green/Red
(IN) OUT
Black/White/Gray/ DC24V
Orange
(OUT) IN
Load
Blue (0V)
Wiring Assigning
Name Description
color default value
Brown DC24V - + side of power 2
- side of power
output circuit.
No-voltage input yyMaximum rating : 26.4 V, 50 mA
(When the NPN output is selected) yyRemaining voltage : 1.5 V or lower
DC24V
When the NPN is selected in the Polarity (Page
3-9), the circuit becomes no-voltage input Brown
circuit.
Load
Overcurrent protection circuit
External power supply is not necessary.
Main circuit
yyON voltage : 2 V or lower OUT1 - OUT4
yyOFF current : 0.1 mA or lower
*
yyON current : 2 mA (short circuit)
DC24V
+3.3V Brown
0V
Blue
Main circuit
Blue
0V
When the PNP output is selected
When the PNP is selected in the Polarity (Page
* Pink (IN1 : External trigger) / Yellow (IN2) / 3-9), the circuit becomes open collector PNP
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6) output circuit.
Use by assigning the optional functions to IN2 to 6
yyMaximum rating : 26.4 V, 50 mA
yyRemaining voltage : 2 V or lower
Voltage input DC24V
0V
Blue
* Pink (IN1 : External trigger) / Yellow (IN2) /
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)
Use by assigning the optional functions to IN2 to 6
Ethernet switch
Ethernet cable
(2m/5m/10m)
Ethernet cable
(2m/5m/10m)
Repeat the steps (1) and (2) and when you cannot
Connecting the Ethernet cable
tighten the screw by hand any more, use a tool
This section explains how to connect the Ethernet
2 cable.
such as pliers for further tightening. Tightening
torque, retorque degree, and acceptable spaces
between connectors are shown below.
1 Align the pin connection parts of the
Installation and Connection
yyEthernet cable
Ethernet cable connector with three pins
(OP-87454/OP-87455/OP-87456)
of the cable connector, and connect the
cable to the sensor. Tightening torque : 0.6 N·m
Retightening degree : 15 to 30°
Spaces between connectors : 1 mm
(reference value)
yyNFPA79 compliant Ethernet cable
(OP-87457/OP-87458/OP-87459)
Tightening torque : 0.8 to 1.0 N·m
Retightening degree : 5 to 10°
Align the pins and Spaces between connectors : 0 mm
the pin connection (reference value)
(1)
Tighten the screw-on connector
MEMO
Setting up the PC
This section explains how to install/uninstall the IV- Installing the IV-Navigator (IV-H1)
Navigator (IV-H1) for IV Software and how to set up
This section describes the procedure for installing
2 the PC.
the IV-Navigator (IV-H1) for IV Software on the PC.
Required environment for the PC to
Installation and Connection
Operating conditions
4 After the completion window for
.NET Framework 2.0 Service Pack 2 or later must InstallShield Wizard is displayed, click the
have been installed. [Finish] button.
* If this software has not been installed, it will
be automatically installed at the time of IV-H1 5 Remove the installation CD.
installation.
Basic Operation
Overview of Screen and Operation...................3-2
Basic Operation Flow.........................................3-4
Operation when the Power is Turned on..........3-5
Resetting to the Factory Default Settings......3-10
Basic Operation for Tools................................3-11
Simulator
The batch backup file (*.iva) is used to confirm or change
the setting contents and confirm the image history.
“Chapter 7 Simulator” (Page 7-1)
Basic Operation
Settings Navigator (Sensor Setup)
Sets the program to be used for judgment.
“Chapter 4 Settings Navigator (Setting the Judgment Condition)”
(Page 4-1)
Limit Adjustment
Adjusts the judgment threshold.
“Adjusting Thresholds for Judgment” (Page 5-14)
Settings Navigator
Create the program to be used for operation in the Settings Navigator (Sensor Setup).
Basic Operation
“Operation for initial startup of the IV-Navigator
(Network Connection)” (Page 3-6)
IV-Navigator startup
(2) When the power of the sensor is turned on for
the first time, set the Polarity.
(1) “Operation for initial startup of the sensor”
(Page 3-9)
Direct Connection/Network Connection (2) The main screen in [Program] opens. Set the
activation condition in the Settings Navigator.
After the setting is completed, operation
(2)
begins.
“Chapter 4 Settings Navigator (Setting the
Initial startup Judgment Condition)” (Page 4-1)
(4) (5)
of the sensor
(4) After the second time of starting the sensor, the
(3) operation begins when the power is turned on.
�������������������������������������������
“Chapter 5 Operating/Adjusting” (Page 5-1)
Connection failed (5) If the connection has failed, refer to “Remedy
Sensor Setup Run when the PC cannot be connected with the
(Error message)
sensor” (Page A-25).
Operation for initial startup of the yyWhen the sensor is connected with the PC for
the first time, set the polarity of the sensor. Refer
IV-Navigator (Direct Connection)
to “Operation for initial startup of the sensor”
(Page 3-9).
1 Turn on the power of the sensor. yyAfter the second time connecting with the sensor,
3 Turn on the power of the sensor before the
the main screen in [Run] or [Program] opens.
Basic Operation
yySensor with no IP address (default) :
A maximum of 8 units can be retrieved within a
There are two ways to set the sensor to be range that the BOOTP packet from the sensor
connected. For details of procedures, refer to reaches (Page A-35).
each reference. yySensor with IP address :
A maximum of 16 units can be retrieved on
zz
When the sensor on the network is
the local network to which the monitor is
searched
connected.
“Searching for a sensor to be connected”
(Page 3-7)
1 Turn on the power of the sensor.
zz
When the sensor is specified by the IP
address 2 Click the [Search Sensor] button.
“Specifying sensor to be connected by IP
address” (Page 3-8)
zz
When connecting to the sensor with set IP
address
Click the [Connect] button.
Basic Operation
Settings Navigator.
For details of the Polarity, refer to “Specification
of the circuit and current of the sensor” (Page 2-10)�.
Basic Operation
be output. This button is not displayed on the
simulator screen.
Image display yy[Manual Trigger] button
screen
Displayed during the [Run] mode. Outputs the
trigger once in each click of the button.
yy[Trigger ON] button
Displayed during the [Program] mode.
Switches the continuous trigger to ON/OFF in
(1) (2) (3) (4) (5) (6) (7) each click of the button.
(1) [Zoom In] / [Zoom Out] button (6) [Save Image] button
In each time of clicking the button, magnifies/reduces Individually saves the image displayed on the IV-
the displayed image on the image display screen. Navigator into the PC. The ivp format file which
Displayable zooming rates are as follows. can be used for master image registration or Tool
100% / 125% / 150% / 200% / 300% / 500% Auto Tuning will also be saved at the same time.
The IV-Navigator’s screen will also be saved at
If an entire image cannot be displayed, the the same time (screenshot).
zooming rate currently displayed will be “Saving images and screens displayed on the
displayed at the lower right of the screen. IV-Navigator individually” (Page 6-22)
(7) [Show saved image file location] button
Opens the folder which saves an image when
Entire image the [Save Image] button is clicked.
By clicking the ▼ button and selecting the
[Change saved image file location], the saving
destination of an image can be changed.
Tool
window
zz
Changing the direction of the tool window
By dragging the arrow mark on the upper right
of the tool window, the direction of the tool
zz
Moving the tool window
window can be changed.
By moving the mouse cursor onto the tool window,
Also, the direction can be reset by the [Angle
the mouse cursor changes to . Drag the cursor
Reset] button.
to move the tool window.
Settings Navigator..............................................4-2
4
Settings Navigator
In the Settings Navigator (Sensor Setup), the setting items of the program required for judging the target
with the sensor are set in each step. Set the menus by sequentially proceeding the steps using the
navigation button.
Menus
4
Settings Navigator (Setting the Judgment Condition)
Navigation button
1. Image Optimization
“1. Image Optimization (Clearly
4 Image a Target)” (Page 4-6)
Settings Navigator (Setting the Judgment Condition)
A 2. Master Registration
“2. Master Registration
(Registering an Image to be
a Reference for Judgment)”
(Page 4-20)
3. Tool Settings
“3. Tool Settings (Setting
the Judgment Method for
Targets)” (Page 4-28)
4. Output Assignment
“4. Output Assignment
(Setting Details for Outputting
to Output Line)” (Page 4-60)
zz
When the required settings are completed
The confirmation dialog to save appears.
zz
When the required settings are not
completed
The confirmation dialog to finish appears.
yyBy clicking the [OK] button, the confirmation
When the program setting has been changed,
dialog to save appears.
the confirmation dialog to save appears.
yyBy clicking the [Cancel] button, the system
3 Click the [Yes] button. returns to the Settings Navigator screen.
The settings in the Settings Navigator will be
saved into the program, and the system returns Required settings are not completed yet.
to the main screen in [Program]. Even if the [OK] button is clicked, the proper
operation cannot be performed.
zz
Brightness Adjustment
The sensor images a target by receiving the reflected light of the built-in light exposed to a target using
the CMOS image sensor.
In the Brightness Adjustment, a target can be imaged with an appropriate brightness by automatically
adjusting the light intensity and shutter speed according to the shape and surface condition (color,
shininess, material).
“Starting the Settings Navigator” (Page 4-3)
zz
Focus Adjustment
Adjusts the focus of lens. Adjusts for clearly imaging the shape of a target. Auto focus can adjust the
focusing position automatically.
“Focus Adjustment” (Page 4-13)
(1)
(2)
(3) (6)
(4)
(8) (9)
yyInternal Trigger
Starts imaging continuously within
the time interval specified in the
trigger interval setting.
yyExternal Trigger
Trigger Options Select the type of the timing to Starts imaging with the external Internal
(Trigger type) start imaging. trigger synchronized with the Trigger
target's motion from a photoelectric
sensor or PLC installed outside.
The time (trigger delay) between
inputting the trigger until imaging
starts can be set.
Set when [Internal Trigger] is
selected in the trigger type
Trigger Interval setting. 1 to 10,000 ms 50 ms
Set an interval (cycle) to
automatically start imaging.
Set when the [External Trigger]
is selected in the trigger type
setting.
Used when the output timing
Trigger Delay of the sensor for the trigger 0 to 1,000 ms 0 ms
occurrence and the imaging
timing of this device. This
device starts imaging after the
time set in the trigger delay of
the trigger input passes.
zz
Internal trigger
(2)
Imaging/
internal processing 4
(3)
(1) The trigger will be input automatically according to the trigger interval settings.
(2) Performs the internal processing after the imaging.
(3) Outputs the status result.
zz
External trigger
Trigger delay
(1)
External trigger
(2)
Imaging/
internal processing
(3)
Status output
Setting the Trigger Options 5 Set the trigger interval or trigger delay.
zz
When the [Internal Trigger] is selected in
1 Start the Settings Navigator. step 4
“Starting the Settings Navigator” (Page 4-3) Set the trigger interval within the range of 1 to
10,000 ms.
2 Display the main screen for the Image
Optimization.
zz
When the [External Trigger] is selected in
step 4
Set the trigger delay within the range of 1 to
1000 ms.
Brightness Adjustment
In the automatic brightness adjustment, the target can be imaged with an appropriate brightness by
automatically adjusting a light intensity, an exposure time, and an imaging mode according to the shape
and surface condition (color, shininess, material).
zz
When brightness is to be adjusted
The screen to edit the Brightness Adjustment automatically
settings opens. Click the [Automatic Brightness Adjustment]
button.
When a brightness adjustment is completed, the
adjusted image will be displayed for the image
taken by the sensor.
zz
When brightness is to be adjusted
manually
Adjust brightness by selecting the imaging
mode and sliding the slider.
Depends on the combination of an imaging
mode and a slider position, the image taken by
the sensor switches to the adjusted image.
The position of the slider can be moved by
inputting the values or clicking the [▲]/[▼] button.
zz
When the focusing position is to be
adjusted manually yyDuring the auto adjustment, the sensor
Adjust the focusing position by the slider. automatically images a target by inputting the
internal trigger regardless of the Trigger Options
settings (Page 4-8). Also, when the continuous
lighting (Page 4-19) is set, the sensor images
with the flash lighting.
yyThe auto adjustment searches the positions that
4 can be focused over the entire area regardless
of the imaging area settings (Page 4-17).
Settings Navigator (Setting the Judgment Condition)
Peak mark
Bar gauge
Default
Items Description Setting range
value
4 yyEntire
Sets the imaging area (image Sets the field of view of the imaging
Settings Navigator (Setting the Judgment Condition)
size of the sensor). When the area for the sensor to the entire area.
Imaging
imaging area is reduced, the yyPartial Entire
Area
shutter speed and judging Edit a tool window and set an
process become faster. arbitrary area in the sensor's field
of view as a imaging area.
Imaging Switches digital zoom ON/OFF.
Area Images by magnifying the center
Digital field two times. The field of view
OFF/ON OFF
Zoom of horizontal and vertical sides
will be a half size.
(Monochrome type only)
Resets the sensor condition to
[Undo]
the condition before the settings - -
button
were changed.
Applies the color filters if the
outline of a certain color cannot
be displayed when the image Unused / Red / Green / Blue /
Color Filters Unused
is displayed in monochrome by Cyan / Magenta / Yellow
color type sensor.
(Color type only)
yyON
Select ON/OFF for the built-in Turns ON built-in light.
Lighting ON
light. yyOFF
Turns OFF built-in light.
yyFlash
Lighting The built-in light lights within
an exposure time at the time of
Lighting Select a lighting mode for the imaging.
Flash
Mode built-in light. yyContinuous
The built-in light lights continuously
regardless of a specified exposure
time when imaging a target.
Imaging Area
yyIf the tool has been set, a rectangular
1 Start the Settings Navigator. area containing tool windows of all tools
which have been set will be displayed as
“Starting the Settings Navigator” (Page 4-3)
[Active Range]. The imaging area cannot
be set smaller than the active range. To
2 Display the main screen for the Image narrow down the imaging area, change
Optimization.
the placement of the tool windows before
“Settings Navigator screen and operation
flow” (Page 4-4)
adjusting the imaging area.
yySet a range including the center of the field
4
of the view when trapezoidal correction
Imaging area
Digital Zoom (monochrome type only) Color filters (color type only)
1 Start the Settings Navigator. This is disabled for the Color Area tool.
“Starting the Settings Navigator” (Page 4-3)
2 Display the main screen for the Image 1 Start the Settings Navigator.
Optimization. “Starting the Settings Navigator” (Page 4-3)
“Settings Navigator screen and operation flow” 2 Display the main screen for the Image
4 (Page 4-4) Optimization.
3 Click the [Extended Functions] button. “Settings Navigator screen and operation flow” (Page 4-4)
Settings Navigator (Setting the Judgment Condition)
Clarified outline
Lighting
2. Master Registration
(Registering an Image to be a Reference for Judgment)
Registers a master image to be a reference for judgment.
(1)
(2)
4 (3)
(4) (6)
Settings Navigator (Setting the Judgment Condition)
(5)
Register Live image as master Register image of the image history Register image of the file Extended functions
Registering the master image 6 Click the [Register the image] button.
Registering the Live image as a master
image
Registers an image taken by the sensor as a
master image.
Register Live image as master Register image of the image history Register image of the file Extended functions
Register Live image as master Register image of the image history Register image of the file Extended functions
Master registration using the file saved 4 Select [IV Series Image File (*.iva;*.ivp)] or
[IV Series Batch Backup File (*.iva)] in the
in the PC
File of type.
Select the batch backup file (*.iva) or image capture
file (*.ivp) stored in the PC, and register as a master
image.
3 Click the [Register image from file 6 Select an image type and click the [OK]
button.
location] button.
Select from the image history or master image
saved in the batch backup file (*.iva).
Register Live image as master Register image of the image history Register image of the file Extended functions
button.
Register Live image as master Register image of the image history Register image of the file Extended functions
6 Check the displayed image and click the Extended Functions for the Master
[Registration] button. Registration
Register Live image as master Register image of the image history Register image of the file Extended functions
zz
For monochrome type 5 Click the [Test] button.
*
Screen for the color
type
4
Settings Navigator (Setting the Judgment Condition)
4-27
- IV Series User's Manual (PC Software) -
MEMO
1. Image Optimization 2. Master Registration 3. Tool Settings 4. Output Assignment
In this section, set the tool to judge whether a target Types of tools
is high-quality-target or low-quality-target in the
master image. zz
Outline tool
The aspects of a target registered as a master A detection tool to calculate the matching rate
image are set as a high-quality-target. During an for the target to be examined based on the
operation, the sensor judges whether it is a high- outline information of a registered high-quality-
quality-target or low-quality-target by judging the target.
differences in the registered high-quality-target and
4 a target to be examined.
Judges whether a target is a high or low-quality-
target by setting threshold to the matching rate.
Up to 16 detection tools in one program and up to “Outline tool” (Page 4-34)
Settings Navigator (Setting the Judgment Condition)
To detect mixture of
-
different colors
zz
Color Area/Area tool zz
Position Adjustment tool
A tool to calculate the matching rate in the area A tool to correct the differences in position
(number of pixels) of a target to be examined as (position gap) of a target to be examined. The
the basis (100 %) of the area (number of pixels) position adjustment is used with other detection
of a registered high-quality-target. This judges
whether a target is a high or low-quality-product tools.
by setting the threshold to the matching rate. “Position Adjustment tool” (Page 4-53)
If the sensor is a color type, the tool will be Color
Area tool. The system judges by the area with an Tool settings
arbitrary specified color. Master image 4
If the sensor is a monochrome type, the tool will
Tool window
Position adjustment window
Search region of the tool window
(1)
(2) (6)
(3)
(4)
4 (7)
Settings Navigator (Setting the Judgment Condition)
(5)
Adding a tool
Newly sets a tool.
Editing a tool
Edits the settings of a tool which has already been
set.
yyIf no tools are set, only the [Add Tool] button
can be clicked. 1 Select a tool to edit the settings.
yyIf one or more tools are added in one program,
the [Edit], [Copy], or [Delete] buttons can be
clicked.
Copying a tool 4 Click the [Edit] button and set the copied
tool.
Copies a tool which has been set and pastes it to a
“Outline tool” (Page 4-34)
same position. This is for the Outline tool and Color
“Color Area/Area tool” (Page 4-42)
Area/Area tool. This section explains using example
of the Outline tool.
source tool.
Button of the
copied tool
Copied tool
4-33
- IV Series User's Manual (PC Software) -
MEMO
1. Image Optimization 2. Master Registration 3. Tool Settings 4. Output Assignment
Outline tool
Edit Window
Setting the Outline tool 6 Set the position, size, and angle of the
tool window in accordance with the target.
2 Display the main screen for the Tool Set the tool
window
settings.
“Settings Navigator screen and operation flow”
(Page 4-4)
4
Rect Circle
Setting a search region
Setting a sensitivity
When a range of the search region is to be According to the target, perform the following
specified, perform the following procedures. procedures when the extraction sensitivity of an
outline is selected.
1 Select [Partial].
1 Select the extraction sensitivity of the
outline from the pull-down menu of the
[Sensitivity]
4
The outline
Extracted
yyFor details of editing the tool window, refer to outline
“Editing
��������������������������������������
the tool window” (Page 3-12)�.
yyThe search region cannot be rotated.
Settings for removing outlines
Setting a tool name
Perform the following procedures to delete an An arbitrary name such as a name of target can be
unnecessary extracted outline in the tool window. set to tools (up to 8 characters).
A tool name can be confirmed in the main screen in
1 Click the [Remove Outline] button. [Run].
“Chapter 5 Operating/Adjusting” (Page 5-1)
Outline tool > Extended Functions Color Area/Area tool Position Adjustment tool
Rotation Range
1 Select the [Extended Functions] tab and 2 After the setting is completed, click the
set a rotation range of the Outline tool. [Settings] tab.
The system returns to the main screen for
Outline tool settings.
Outline tool > Extended Functions Color Area/Area tool Position Adjustment tool
Margin
Search Algorithm
1 Select the [Extended Functions] tab and 1 Select the [Extended Functions] tab and
select a search algorithm type (High
select a margin of the Outline tool. Accuracy/High Speed).
4
Settings Navigator (Setting the Judgment Condition)
4-41
- IV Series User's Manual (PC Software) -
MEMO
1. Image Optimization 2. Master Registration 3. Tool Settings 4. Output Assignment
Default
Items Description Setting range
value
yyRect
4 Specifies with the rectangular
window. An arbitrary size, position,
and angle can be specified.
Settings Navigator (Setting the Judgment Condition)
yyCircle
Select the window shape
Specifies with the circular window.
Window Shape to specify an area of the Rect
An arbitrary size and position can
target to be extracted.
be specified.
yyEntire
The entire area (imaging area) of an
image displayed in the PC becomes
the extraction target.
When the window shape
Angle Reset is set to [Rect], resets the - -
angle of the window.
Adds a rectangular/circular
Edit Window
Default
Items Description Setting range
value
yyExtract Area [+]
Expands an range of the color to be
extracted and expands an extraction
area.
yyExtract Area [-]
Sets an extraction range Contracts a range of the color to be
Color Extraction by clicking the color to be
extracted and narrows an extraction area.
yyUndo (No extraction) 4
(For color type) extracted in the master
The previous operation can be cancelled.
Setting the Color Area/Area tool 6 Perform the mask setting as needed.
1 Start the Settings Navigator.
“Starting the Settings Navigator” (Page 4-3)
4 (Page 4-4)
Click
5 Set the position, size, and angle of tool The clicked color will be extracted.
window in accordance with a target.
yyIf the areas of color that have not been yyIf the areas of brightness that have not been
extracted are clicked repeatedly, the extraction extracted are clicked repeatedly, the extraction
range can be added. range can be added.
yyClick the [+] / [-] button of the extraction range,
and the range of color to be extracted can be yyAdjust the slider, and the range of brightness to
expanded/reduced. be extracted can be expanded/reduced.
Click
Mask settings 4 Set the position, size, and angle of the
Perform the following procedures if a mask region mask shape in accordance with the target.
is to be specified in the tool window.
Set clip
1 Place a check mark to the check box of
shape
the upper limit.
4
Settings Navigator (Setting the Judgment Condition)
9 After the setting is completed, click the The slider to set the upper limit and the lower
[OK] button.
limit of the threshold will be displayed.
The system returns to the main screen for the
Select the Settings scale from [0-200] or [0-999]
extended functions settings. in accordance with the range of the matching
rate necessary for judgment.
Area to be
masked
11 After the setting is completed, click the Threshold (lower limit) Matching rate
[Settings] tab. Threshold (upper limit)
The system returns to the main screen to set the
Color Area/Area tool. yyJudged OK when the matching rate is within
a threshold range, and NG when it is outside
the range.
yyIn accordance with status result of the tool,
the display color of the tool changes.
“Selecting a display method for tools” (Page 5-7)
yyThe threshold can be changed using the
slider or the [+]/[-] button.
yyThe threshold can also be set in [Limit
Adjustment] of the main screen in [Program].
“Adjusting Thresholds for Judgment” (Page 5-14)
Setting the tool name
An arbitrary name such as a name of a target can
be set to tools (up to 8 characters).
The tool name can be confirmed in the main screen
in [Run].
“Chapter 5 Operating/Adjusting” (Page 5-1)
Outline tool Color Area/ Area tool > Extended Functions Position Adjustment tool
yyB (brightness)
0 to 255
A color/brightness range to be
to Live
extracted can be set on the Live - -
Image
image of the target.
yyDisable
Matches the area
extracted from the master
image as the criteria of a
rate of 100%.
Select a condition which the yyEnable: Large
Fixed Reference Area matching rate of the Color Area/ Matches 1/10th of the Disable
Area is 100%. total sensor view as the
criteria of a rate of 100%.
yyEnable: Small
Matches 1/100th of the
total sensor view as the
criteria of a rate of 100%.
Outline tool Color Area/ Area tool > Extended Functions Position Adjustment tool
Advanced settings for color extraction
Fixed Reference Area
(for color type only)
Select [Enable] if the color to be judged in the
1 Select the [Extended Functions] tab and master image cannot be detected.
click the [Setup] button of [Advanced
Color Extraction].
The Color Area/Area tools with the fixed reference
area set as [Enable] are excluded from a Tool
Auto Tuning target. 4
1 Select the [Extended Functions] tab and click
Outline tool Color Area/ Area tool > Extended Functions Position Adjustment tool
Move
Tool settings
Master image
Run
Position adjustment process
4
yyWhen the Position Adjustment tool is being used, the processing time will be longer.
yyIn the case of the outline tool, the search range position will be adjusted. The outline of a target is
searched in adjusted search range and the searched outline will be judged.
yyUsed when an area of the target to be examined and a relative position of the target are determined
and when there is variability in determining the position (position or angle) of a target. For example,
intended purposes are shown below.
- For package box, whether or not the seal is put in the determined area and direction.
- For components, whether logos/symbols/insignias are in-print or not.
yyIf the position adjustment fails, the result of position adjustment is NG. In this case, the total status
result is NG. The individually set detection tool will not be judged. Failure of position adjustment can
be checked with position adjustment output. Review the position adjustment settings and position
determining accuracy for a target.
“4. Output Assignment (Setting Details for Outputting to Output Line)” (Page 4-60)
yyWhen the Position Adjustment tool is added, the following settings for the detection tools have been set
will be changed.
- Outline tool : When the search region is the entire range, the value will be initialized to the default
value in which the position adjustment is enabled.
- Color Area/Area tool : When the window shape is the entire range, the value will be initialized to the
default value in which the position adjustment is enabled.
yyOnly one Position Adjustment tool can be set in one program. By setting the position adjustment, the
position adjustment will be applied to all detection tools.
yyFor details of matching rate, refer to “Matching Rate of the Outline Tool and Position Adjustment
Tool” (Page A-5).
Match 0 to 100 70
or not the position adjustment
is succeeded.
Changes to the Test mode,
Live and the threshold can
- -
Adjustment be adjusted to the best
threshold while running.
* 100 indicates that an outline is completely matched.
Matching rate decreases in accordance with number of non-matched parts.
Setting the position adjustment tool 6 Set the position, size, and angle of tool
window in accordance with a target.
2 Display the main screen for the Tool Set the tool
window
settings.
“Settings Navigator screen and operation flow”
(Page 4-4)
4
Rect Circle
8 Click the [Live Adjustment] button. 10 Adjust a threshold to judge whether or not
the position adjustment is succeeded by
checking the matching rate.
4
Settings Navigator (Setting the Judgment Condition)
9 Image a target.
If the target is to be imaged using an external yyIf there are many variation of target shapes
trigger, input the external trigger. that a tool window has been set to, set the
If an external trigger cannot be input, click the threshold to a lower matching rate.
yyA target is detected as OK if the matching
button (Page 3-11) to image the rate is greater than the threshold, and
target by inputting an internal trigger temporarily. detected as NG if the matching rate is lower
than the threshold.
When the button is clicked again,
yyIn accordance with status result of the tool,
the imaging with an internal trigger finishes. the display color of the tool changes.
“Selecting a display method for tools” (Page 5-7)
yyThe threshold can be changed using the
slider or the [+]/[-] button.
yyThe threshold can also be set in [Limit
Adjustment] of the main screen in [Program].
“Adjusting Thresholds for Judgment” (Page 5-14)
Setting a search region
Setting a sensitivity
To limit a range (adjusting range of position According to the target, perform the following
adjustment) to search a target to be a reference, procedures when the extraction sensitivity of an
set it in the search region settings. When a range outline is selected.
of the search region is to be specified, perform the
following procedures. 1 Select the extraction sensitivity of an
outline from the pull-down menu of the
1 Select [Partial]. [Sensitivity]
4
The outline
Search Extracted
region outline
Settings for disabling outlines 3 After the setting is completed, click the
Perform the following procedures to delete an [OK] button.
unnecessary extracted outline in the tool window. The system returns to the main screen for the
Position Adjustment tool settings.
1 Click the [Remove Outline] button.
4
Settings Navigator (Setting the Judgment Condition)
Mouse cursor
(Eraser)
Outline tool Color Area/Area tool Position Adjustment tool > Extended Functions
Rotation Range
Margin
1 Select the [Extended Functions] tab and 1 Select the [Extended Functions] tab and set
set the rotation range of the Position the margin of the Position Adjustment tool.
Adjustment tool.
4. Output Assignment
(Setting Details for Outputting to Output Line)
Set the output items to be assigned to the output line (OUT1 to OUT4).
���������������������������������������������������������
“Connecting the power I/O cable of the sensor” (Page 2-8)
����������������������������������������������������������
“Chapter 8 Controlling with Input/Output Line” (Page 8-1)
(1)
4
(2)
(3)
(4) (6)
Settings Navigator (Setting the Judgment Condition)
(7)
(5)
(8) (9)
Setting
range
Description 1 Start the Settings Navigator.
“Starting the Settings Navigator” (Page 4-3)
Do not output.
OFF
Output function will be constantly OFF. 2 Display the main screen for the Output
When the total status result of the Assignment.
Total Status
tools which have been set was OK,
the output function turns ON.
“Settings Navigator screen and operation flow”
(Page 4-4)
4
The condition of the total status can
Default value
OUT1 : Total Status (N.O.)
OUT2 : BUSY (N.O.)
OUT3 : Error (N.C.)
OUT4 : OFF
Trigger Error : OFF
Default
Items Description Setting range
value
yyAll Tools OK
4 When all of the status results of the
detection tools was OK, the total
Settings Navigator (Setting the Judgment Condition)
1 Select the [Extended Functions] tab and OK, the total status output function turns ON.
select a total status condition. Logic OK
1 to 4 NG
Total OK
Status NG
zz
Any Tools OK
When any of the detection tools was OK, the
total status output function turns ON.
OK
Tool A
NG
OK
Tool B
NG
Total OK
Status NG
Setting Logics
yyWhen [AND] has been selected, the logic
output is the logical multiply (AND) of the
1 Select the [Extended Functions] tab and status results of each selected item.
select a total status condition.
yyWhen [OR] has been selected, the logic
output is the logical sum (OR) of the status
results of each selected item.
2 Click the number which the logic (Inverse)] has been set.
judgement condition is to be defined.
zz
Logic : AND
Tool A
Tool B Logic 1 to 4
Tool C
(Inverse)
When an undefined detection tool has been Tool A Tool B Tool C Logic
defined to a logic, [An undefined tool is OK OK OK NG
selected.] is displayed on the right side of the
logic number. NG OK OK NG
OK NG OK NG
zz
Logic : OR 5 When the setting is completed, click the
[OK] button.
Tool A
The system returns to the main screen for the
Tool B Logic 1 to 4 Extended Functions settings.
Tool C
(Inverse)
6 Click the [Output Assignment] tab.
Image of logic output when the Logic The system returns to the main screen for the
is [OR]
Output Assignment settings.
4-66
Settings Navigator (Setting the Judgment Condition)
4
5
This chapter explains the procedures for starting
the operation, the names and functions of each part
Operating/Adjusting displayed in [Run] main screen and the adjustment
procedures to fully utilize the judgment ability of the
IV Series.
Starting an Operation.........................................5-2
Overview of the screen in [Run] / [Program]....5-3
Names and Functions of the Screen in 5
[Run] / [Program]................................................5-4
Operating/Adjusting
Adjusting Thresholds for Judgment...............5-14
Tool Auto Tuning
(Automatically Adjusting the Judgment
Condition)..........................................................5-15
Stabilizing the Judgment Process..................5-29
Shortening the Processing Time....................5-37
Starting an Operation
Starts an operation in accordance with the program created with the Settings Navigator.
Turning on the power and starting Exiting the sensor settings and
an operation starting an operation
1 Turn on the power of the sensor and boot 1 Exit the settings of the sensor, such as
up IV-Navigator. Settings Navigator.
“Operation for initial startup of the IV-Navigator “Finishing
���������������������������������������������
the Settings Navigator” (Page 4-5)
5 (Direct Connection)” (Page 3-6) The main screen in [Program] opens.
“Operation for initial startup of the IV-Navigator
2 Click the [Run] button.
Operating/Adjusting
If the image or status result does not update, If the image or status result does not update,
refer to “Troubleshooting” (Page A-16). refer to “Troubleshooting” (Page A-16).
Operating/Adjusting
Statistical information display
Displays statistical information of status results.
(Page 5-10)
Limit Adjustment
Adjusts the threshold for tools. (Page 5-14)
(8) (8)
(15)
(9) (9) (17)
(10) (18)
5 (11) (16)
(19)
(12) (12)
Operating/Adjusting
(13) (20)
(14) (14)
Operating/Adjusting
result (default value: hidden).
“Displaying the statistical information”
(Page 5-10)
(14) Sensor Information
Displays the model, device name (Page 6-31),
connection method ([Direct connection] or [IP
address of network connection]) (Page 6-32),
and MAC address (Page 6-31) for the sensor.
(15) Status gauge
Displays the status gauge by tools which have
been set.
“Displaying the tool information” (Page 5-12)
(16) Tool information ([Match] tab)
Displays the information for the selected tool.
“Displaying the tool information” (Page 5-12)
(17) [Sensor Setup] button
Displays the Settings Navigator screen.
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“Starting the Settings Navigator” (Page 4-3)
(18) [Limit Adjustment] button
Displays the Limit Adjustment screen.
“Adjusting Thresholds for Judgment” (Page 5-14)
(19) [Inspection Tool Auto Tuning] button
Displays the Tool Auto Tuning screen for auto
tuning.
“Tool Auto Tuning (Automatically Adjusting
the Judgment Condition)” (Page 5-15)
(20) Master image display
Displays the master image registered to the currently
selected program. If no master image is registered,
[No Master Image] will be displayed.
5
Operating/Adjusting
Selecting the tool by clicking it on the image
Selected tool
clicked tool
Information of
the clicked tool
Operating/Adjusting
The display method for tools changes in The tool windows and search regions of all tools
accordance with the selected menu. become hidden.
For details of the tool display methods, refer to
“Display methods for tools” (Page 5-7).
zz
Window
Selected tool
yyDisplays the frame of the tool window with a
thick line. If the mask region is set to the Color
Area tool, the region that the tool window and
mask region are combined will be displayed.
yyDisplays the frame of the search region in light
blue.
Non selected tools
yyDisplays the frame of the tool window with a
thin line.
yyThe search region and mask region will not be
displayed.
Common
When the result of position adjustment and the
status result of the tool are OK, the tool will be
displayed in green. If one of the results is NG,
the tool will be displayed in red.
Displays the brightness correction window in
blue.
zz
Process 1
For monochrome type
zz
OFF
zz
Process 2 Selected tool
yyDisplays the frame of the tool window with a
thick line. If the mask region is set to the Area
tool, the region that the tool window and mask
region are combined will be displayed.
yyDisplays the frame of the search region in light
Inside the search blue.
region
Non selected tools
Outside the
search region yyDisplays the frame of the tool window with a
thin line.
Compared to when the [Process 1] is selected, yyThe search region and the mask region will
the following are different. The rest are the same. not be displayed.
Selected tool Common
yyOutline tool When the result of position adjustment and the
Displays inside the tool window and search status result of the tool are OK, the tool will be
region in monochrome, and outside of the displayed in green. If one of the results is NG,
search region in color. the tool will be displayed in red.
If the brightness correction has been set, Displays the brightness correction window in
inside the search region is displayed with the blue.
corrected brightness.
yyColor Area tool
Displays inside the tool window in monochrome.
The extracted region is displayed in the color of
the target.
zz
Process zz
Process 2
Operating/Adjusting
following are different. The rest are the same.
Selected tool
Selected tool
Displays inside the search region with brightness
yyOutline tool
corrected and outside of the search region with
Indicates the recognized outline with a series
of points in green (OK) or red (NG). brightness before correction.
yyArea tool
Displays the extracted region in green (OK) or
red (NG).
If the brightness correction has been set,
inside the tool window will be displayed with
the corrected brightness and outside of the
tool window will be displayed with brightness
before correction.
zz
Process 1
5
The statistical information becomes hidden.
Operating/Adjusting
Displaying the tool information Contents of the tool information are as follows.
You can display or hide the selected tool information (1) Status gauge
with the [View] menu. Displays the tools set in the program. Tool
name, threshold, matching rate for each tool
The matching rate histograms are displayed by and status result are displayed.
default. Status result OK is displayed in green and NG
is displayed in red.
Operating/Adjusting
(7) Matching rate information
yyMAX...........Displays the maximum value of
the matching rate.
yyMIN............Displays the minimum value of the
matching rate.
yyAVE............Displays the average value of the
matching rate.
The method for manually adjusting the threshold 5 Adjust the threshold by checking the
while in the Test mode. matching rate.
<Setting example>
The threshold can be adjusted by the Limit If the matching rate of the high-quality-target is
Adjustment in the tool settings of the Settings higher than 90 and if the matching rate of the low-
Navigator. quality-target is lower than 40, set the threshold to
65 of the value intermediate between 40 and 90.
Adjust the
threshold
Matching rate
The [Limit Adjustment] button is available
when the program that the tool has been set is
selected. yyA target is detected as OK if the matching rate is
greater than the threshold, and detected as NG
The Limit Adjustment screen appears.
if the matching rate is lower than the threshold.
yyIn accordance with the status result of the
3 If multiple tools are set in the program, tool, the display color of the tool changes.
select the tool to adjust the threshold. “Selecting a display method for tools” (Page 5-7)
yyThe threshold can be changed by using the
Select the tool slider or inputting values.
yyA target is judged by the new threshold from
the judgment process of the trigger output
after the threshold is changed.
yyThe threshold can be adjusted by checking
the histogram result. The displayed contents
during threshold adjustment are as follows.
4 Image a high or low-quality-target to be - The histogram before threshold adjustment
is displayed.
the reference of judgment. - The status results during threshold
If the target is to be imaged using an external adjustment are not added to the frequency
trigger, input the external trigger. If an external distribution of the histogram.
- The judgment record and the matching rate
trigger cannot be input, click the
information (Page 5-12) are not displayed.
button (Page 3-11) to image the target by
inputting an internal trigger temporarily.
6 After the adjustment is completed, click
When the button is clicked again, the [Complete] button.
the imaging with the internal trigger finishes. When the threshold is changed, the save settings
confirmation dialog appears. When the [Yes]
button is clicked, the settings will be saved, and the
system returns to the main screen in [Program].
Using the images taken in the Test
mode
This is the method to register the image as an
OK or an NG image to perform tuning while
5
Sensor’s internal image history
preparing the multiple high and low-quality-
Operating/Adjusting
target and checking the results of the test
operation.
Using the image files saved in the PC
This is the method to register the image as an OK or
an NG image to perform tuning while checking the
images read from the PC. Batch backup files (*.iva)
and image capture files (*.ivp) can be used.
“Backing up in a batch” (Page 6-21)
“Saving images and screens displayed on
the IV-Navigator individually” (Page 6-22)
OK
OK Perform tuning by
imaging targets which
NG
are judged as OK or NG
Operation flow for the Tool Auto Tuning The main screen for the Tool Auto Tuning
Start Contents of the main screen for the Tool Auto
Tuning are as follows.
(1)
(7)
Low-quality-target
Judgment of
(8) (9) (10)
an image?
(1) Tool panel
High-quality-target Displays the name and threshold of Tool Auto
Tuning target.
If you select an image in [OK Image List] or [NG
AutoTune as AutoTune as Image List], its judgment value and status result
OK NG
will be displayed.
(2) [Perform Image Registration] button
The image registration method screen is displayed
by clicking the [Perform Image Registration]
Automatically adjust the judgment
button. Select a registration method and perform
condition and threshold
Tool Auto Tuning.
“Register the images taken with the sensor”
(Page 5-19)
“Registering the images from the image
Yes history saved in the sensor” (Page 5-21)
Add image?
“Registering the image files saved in the PC”
(Page 5-23)
No
(3) [Show] button
Displays the display screen and displays the
Finish selected image in [OK Image List] or [NG Image
List].
* There are three methods to prepare images.
“Confirming or deleting the images registered
* Up to 24 images can be used for tuning.
for the Tool Auto Tuning” (Page 5-26)
Operating/Adjusting
(7) [Test Running] button
“Overview of the screen in [Run] / [Program]”
Displays the test operation screen and perform
(Page 5-3)
the test operation in accordance with the OK
image / NG image registered in Tool Auto Tuning. 2 Click the [Inspection Tool Auto Tuning]
“Confirming the registration results in the button.
test mode” (Page 5-27)
(8) Registration information file name
Displays the registration information file name
for saving the result of Tool Auto Tuning .
(9) [Other Tools] button
If multiple tools are set in the program, a tool
selection screen will be displayed.
The import confirmation dialog for registration
(10) [Exit] button data file (*.ivm) appears.
Saves the registered OK image / NG image and
returns to the main screen in [Program].
4 If multiple tools are set in the program, 7 To confirm or delete the registered images,
select the tool for Tool Auto Tuning, and click the [Show] or [Delete] button.
click the [OK] button.
6 Select the registration source of the image 9 After the setting is completed, click the
to be registered to the Tool Auto Tuning [Exit] button.
and register the image.
zz
For registration of an image taken with the
The confirmation dialog whether or not to save
sensor
the settings appears.
“Register the images taken with the sensor”
(Page 5-19)
10 Click the [Yes] button.
zz
For registration of an image whose history The confirmation dialog appears.
has been saved in the sensor
“Registering the images from the image
history saved in the sensor” (Page 5-21)
zz
For registration of an image file saved in the
PC
“Registering the image files saved in the PC”
(Page 5-23)
Operating/Adjusting
2 Click the [Perform Image Registration]
button.
The image registration method screen opens.
8 Click the [Yes] button and repeat step 2 to 7. Registering the images from the image
history saved in the sensor
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the Sensor’s internal image history.
yyRegistering one or more OK images and NG 1 Open the main screen for the Tool Auto
images is recommended. Tuning.
yyUp to 24 images can be registered. “Operation for the Tool Auto Tuning” (Page 5-17)
9 After the registration is completed, click 2 Click the [Perform Image Registration] 5
the [No] button on the confirmation dialog. button.
Operating/Adjusting
The system returns to the main screen for Tool The image registration method screen opens.
Auto Tuning.
“Operation for the Tool Auto Tuning” (Page 5-17) 3 Select [Selection image history] and click
the [OK] button.
Select the
image
zz
For Color Area tool (color type) 6 Click the [Registration] button.
8 Click the [Yes] button and repeat step 2 to 7. Registering the image files saved in the PC
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the files saved in the PC.
Operating/Adjusting
The system returns to the main screen for Tool
Auto Tuning. 3 Select [Selection file] and click the [OK]
button.
“Operation for the Tool Auto Tuning” (Page 5-17)
5 Select a file and click the [Open] button. 7 Check the displayed image and select the
[OK Image] or [NG Image] button.
5 6 To use the batch backup file (*.iva), select yyFor the image capture file (*.ivp), only the
image will be displayed.
a registered image.
The selection screen for the image type opens. zz
Operating/Adjusting
Select an
image
zz
For Area tool (monochrome type) 10 Click the [Yes] button and register the
images repeatedly.
Operating/Adjusting
images is recommended.
brightness range to be extracted.
yyUp to 24 images can be registered.
Changed settings
5 “Operation for the Tool Auto Tuning” (Page 5-17) Select the
image
Select the
3 Click the [Delete] button.
image
Operating/Adjusting
Perform tuning by loading the
The Text Running screen opens. OK/NG images registered in the
previous Tool Auto Tuning
3 Confirm the status result with Tool Auto
Tuning.
Judgment value
and status result
for test operation
1 Open the main screen in [Program].
“Overview of the screen in [Run] / [Program]”
(Page 5-3)
4 Select a registration data file to load (*.ivm) 8 To add images, click the [Perform Image
and click the [Open] button. Registration] button and register the OK/
NG images.
“Registering the OK/NG images to be used
for the Tool Auto Tuning” (Page 5-19)
7 If multiple tools are set in the program, returns to the main screen in [Program].
select the target tool for the Tool Auto
Tuning and click the [OK] button.
This section explains how to adjust the device Stabilizing the judgment process by
when the judgment process is not stable.
taking a clear image of the target
To stabilize the judgment process, it is necessary
to take clear image of the target and adjust the Adjusts so that the images which can clearly
detection tool such that it functions in a stable recognize differences between high and low-
manner. quality-target by the detection tools can be imaged.
Operating/Adjusting
- Make the image bright enough
Install the sensor at the appropriate distance
- Focus well
from the target upon checking the field of view
- Make the image slur less
and the installed distance of the sensor.
- Make the glossy or metal surface shine less
“Checking the view and installed distance”
- Adjust the color tint (for color type only)
(Page 2-2)
- Make the image less influenced by the lighting
condition ¡ : Adequate × : Inadequate
yyStabilize by adjusting the position gap of the
target (Page 5-33)
yyStabilize the position adjustment (Page 5-34)
yyStabilize the Outline tool (Page 5-35)
yyStabilize the Color Area/Area tool (Page 5-36)
Using the digital zooming function
For the monochrome type, the target can
be imaged larger using the digital zooming
function.
“Digital Zoom (monochrome type only)”
(Page 4-18)
5 Indicator light
If brightness cannot be adjusted in
the Automatic Brightness Adjustment
Operating/Adjusting
Target
Lateral view
If brightness cannot be adjusted due
to uneven brightness
Refer to “Reducing the shininess of the
glossy or metal surface” (Page 5-32).
If good focus cannot be achieved by 5
the Automatic Focus Adjustment
Operating/Adjusting
The focusing position may not be adjusted
correctly if the image is too dark or too
bright. Adjust to the applicable brightness
with Automatic Brightness Adjustment (Page
4-11) and then perform the Automatic Focus
Adjustment.
If the focus still cannot be adjusted with the
Automatic Focus Adjustment for the auto focus Exposure Time
type, adjust the focus manually.
“When the focusing position is to be
zz
Imaging Mode
Select [High Gain] in the imaging mode so that
adjusted manually” (Page 4-14)
the brightness gain becomes higher. The screen
becomes brighter so that the exposure time can
be shortened and the image blurring can be
reduced. The image noise may increase.
Also, the exposure time may be shortened if the
[HDR] is selected in the imaging mode.
zz
Brightness
When the value of brightness is reduced, the
exposure time becomes shorter resulting in a
less blurry image.
Using the Automatic Brightness
Installing the sensor at an angle
5 Adjustment The built-in lighting will not reflected back into
the camera, so the shine on the target’s surface
If the target shines, the HDR function is
Operating/Adjusting
Using the dome attachment
Use the dome attachment (IV-D10).
The dome attachment emits even diffused light
from the entire circumference to the target, so
that the contrast becomes less and the shine on
the target’s surface is reduced.
This is effective for targets of all shapes.
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“Using the dome attachment” (Page 2-6) The mirror reflection The mirror reflection
of the built-in light of the built-in light
reflects into the does not reflect into
camera and causes the camera so no
the surface to shine. surface shine occurs.
Target
Adjusting the color tint (for color type Stabilizing by correcting the misaligned
only) target position
Adjust the white balance if the color tint of the color If there is a variation (misalignment) in the positioning
type image is different from that of the target. of the target, the position to be judged is also declined
“White Balance (for color type only)” (Page 6-42) from the tool window and cannot be judged correctly.
The detection can be stabilized by using the
position adjusting function.
Reducing the effect of illumination “Position
��������������������������������������
Adjustment tool” (Page 4-53)
variation
If the detection is not stable due to the ambient
Tool settings 5
light from the surroundings where the sensor is Master image
Operating/Adjusting
installed, the effect of the illumination variation can
be reduced by the brightness correction function.
If the detection cannot be stabilized with the
brightness correction function, use a shielding
around the sensor to prevent from the ambient
light.
“Brightness
�����������������������������������
Correction” (Page 4-25)
Tool window
Position adjustment window
Processing during an operation
Position adjustment process
Tool window
Position adjustment window
Search region of the tool window
Basic adjustments
Set the position adjustment window as large
as possible by selecting a part that contains a
unique shape.
If there are many variation of a target shapes
Example 2
If the position adjustment becomes
unstable due to the effect of the
unwanted outlines
Position adjustment window yyThe outline disabling function can disable
The position adjustment cannot function unwanted outlines.
correctly in the following examples. “Settings
���������������������������������������������
for disabling outlines” (Page 4-58)
Example 1: The straight line that the position yySet the extraction sensitivity to [Low].
adjustment window is set cannot be
“Setting
�����������������������������������
a sensitivity” (Page 4-57)
identified uniquely because there
are many similar straight lines exist
in other parts of the target.
Example 2: The angle section that the position
adjustment window is set cannot
be identified uniquely because
there are many similar angle
sections exist in other parts of the
target.
If the outline of the reference target Stabilizing the Outline tool
cannot be detected
This section explains how to adjust the outline tool
yyIf the contrast of the target is low, the outline
when the judgment for high and low-quality-targets
may not be extracted. Set the extraction
is not stable.
sensitivity to [High].
“Outline
��������������������������
tool” (Page 4-34)
“Setting
�����������������������������������
a sensitivity” (Page 4-57)
If the process remain unstable even after setting
Basic adjustments
the extraction sensitivity to [Hi Sensitivity], it is yySet the tool window as large as possible by
necessary to adjust the exposure condition for selecting a part contains a unique shape.
the target. yyIf the same or similar shapes are misrecognized,
“Stabilizing the judgment process by taking set the search region so that no outlines are 5
a clear image of the target” (Page 5-29) searched beyond the target area.
Operating/Adjusting
yyFor the color type, the outline extraction may “Setting
�������������������������������������
a search region” (Page 4-37)
become stable by using the color filter. yyAdjust the threshold to the average of the
high and low-quality-target. The judgment
“Color filters (color type only)” (Page 4-18)
condition and threshold can also be optimized
automatically to the most appropriate condition
and value by using the Tool Auto Tuning.
“Adjusting Thresholds for Judgment” (Page 5-14)
“Tool Auto Tuning (Automatically Adjusting
the Judgment Condition)” (Page 5-15)
If the outline cannot be detected when
the target becomes out of position
Adjusts the search region. Broaden the search
region if the varies of the position determining of
the target exceeds the region to be searched.
“Setting
�������������������������������������
a search region” (Page 4-37)
If the detection becomes unstable due
to the effect of the unwanted outline
other than the target
yyThe outline disabling function can disable
unwanted outlines.
“Settings
��������������������������������������������
for removing outlines” (Page 4-38)
yySet the extraction sensitivity to [Low].
�����������������������������������
“Setting a sensitivity” (Page 4-37)
yySet the search region so that non-target images
containing unwanted outlines are not searched.
�������������������������������������
“Setting a search region” (Page 4-37)
yySet the search algorithm to [High].
������������������������������
“Search Algorithm” (Page 4-40)
yyMake an image with no unwanted outlines by
making the target background plain, etc.
If the target tilts and the outline Stabilizing the Color Area/Area tool
cannot be detected
This section explains how to adjust the Color Area/
yyAdjusts the rotation range. Broaden the
Area tool when the judgment for the high and low-
rotation range if the tilt of the target exceeds
the rotation range (default value: ± 20°). quality-target is not stable.
“Rotation
����������������������������
Range” (Page 4-39) “Color
����������������������������������
Area/Area tool” (Page 4-42)
yyTo stabilize the detection, the tool window will
search with the range ± few degrees wider
than the setting value of rotation range. (The
Basic adjustments
tool window will search ± few degrees even if Adjust the threshold to the average of the high
the rotation range is set to 0°.) and low-quality-target. The color extraction
5 Set the Margin to [OFF] when you would like
to detect the target in accordance with the set
range, brightness extraction range and
threshold can also be optimized automatically
rotation angle of the target.
Operating/Adjusting
This section explains how to adjust the device to For the processing time
shorten the processing time.
To shorten the processing time, perform The processing time is the period of time from when
an external or internal trigger is received until the
adjustments to shorten the processing times of the
status result is finalized.
imaging process and the detection tools. Processing time is displayed in the statistical information.
yyShorten the imaging processing time (Page 5-38) “Displaying the statistical information” (Page 5-10)
yyShorten the processing time of the detection tools
(Page 5-38)
yyShorten the processing time of the Outline tool
(Page 5-38)
yyShorten the processing time of the Color Area/
Area tool (Page 5-39)
5
Operating/Adjusting
yyShorten the processing time of the position
adjustment (Page 5-39)
Flow of the internal process
If the processing time is shortened, the stability of
judgment may decrease. The processing time should Trigger input
therefore be adjusted with a view of maintaining
balance with the stability of the judgment process.
Imaging
(Tilt Correction)
(Brightness
Correction)
(Position
Processing time
Adjustment)
Tool 1 process
Tool 2 process
Tool n process
Status output
Non-imaged area
Reduce the imaging area by setting the imaging
area from [Entire] (default value) to [Partial]. The
processing time for capturing the image in non-
zz
Search region
imaged area can be shortened. The importing The searching time can be shortened by
time will be shortened by narrowing the vertical reducing the search region and setting the
direction (V). region from [Entire] (default value) to [Partial].
Make sure that the range of position determining
“Imaging
��������������������������
Area” (Page 4-17)
of the target does not exceed the search region.
zz
Exposure time “Setting
�������������������������������������
a search region” (Page 4-37)
The processing time can be shortened by zz
Rotation range
shortening the exposure time (Page 4-11). The The target search time while rotating the master
longer exposure time makes the processing image can be shortened by reducing the rotation
range (default value: ± 20°).
time longer than the displayed exposure time. Make sure that the range of an installation angle
of the target does not exceed the rotation range.
“Rotation
����������������������������
Range” (Page 4-39)
By unmounting the dome attachment or
polarizing filter attachment, the exposure time
zz
Search algorithm
Select [Hi speed]. This will decrease the
can be shortened.
judgment accuracy, but the processing time will
be shorter.
“Search
������������������������������
Algorithm” (Page 4-40)
Selecting the tool
zz
Producing an image with less unwanted
The processing time of the Color Area/Area tool outlines
will be shorter than the Outline tool. Therefore, you The processing time becomes longer for images
should select the Color Area/Area tool whenever with multiple unwanted outlines other than the
possible. target outlines.
yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
“Setting
�������������������������������������
a search region” (Page 4-37)
Shortening the processing time of the Shortening the processing time of the
Color Area/Area tool position adjustment
The processing time can be shortened by adjusting When the position adjustment is used, the processing
the window shape settings. time can be shortened by adjusting the search region
or rotation range settings.
Window shape Search region
Rotation range
Operating/Adjusting
zz
Window shape
If the current window shape is [Entire], reduce zz
Search region
the window shape by modifying the setting to The searching time can be shortened by
[Rect] or [Circle]. reducing the search region and setting the
The processing time can be shortened by region from [Entire] (default value) to [Partial].
Note that the range of the target position that
reducing the time required for the area
the position adjustment function can correct
processing. becomes narrower.
“Setting the Color Area/Area tool” (Page 4-44) “Setting
�������������������������������������
a search region” (Page 4-57)
zz
Rotation range
The target search time while rotating the master
image can be shortened by reducing the
rotation range (default value: ± 20°).
Note that the range of the target angle that
the position adjustment function can correct
becomes narrower.
“Rotation
����������������������������
Range” (Page 4-59)
zz
Producing an image with less unwanted
outlines
The processing time becomes longer for images
with multiple unwanted outlines other than the
target outlines.
yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
“Setting
�������������������������������������
a search region” (Page 4-57)
MEMO
5
Operating/Adjusting
Various Functions image history screen, the I/O Settings screen, and
the Advanced screen.
Also, explains the operation of the menu bar.
Reference
Items Things you want to do Useful functions Description
page
Up to 32 types (products) of
Change over the program Program function products can be registered 6-6
and loaded.
Assign a name to the settings
A name can be assigned to
of each product for easy Program function 6-12
the used program.
identification
Operation Misoperation can be
Prevent misoperation by the
Password Lock prevented by setting a 6-34
operator
password on the screen.
Reference
Items Things you want to do Useful functions Description
page
The zoom ratio can be
Zoom In/Zoom Out
Zoom in/out the images changed to 100%/125%/150%/ 3-11
button
200%/300%/500%.
The language can be changed
to Japanese, English, 3-2
Change the display language Language
Deutsch, Chinese (Simplified), 6-49
or Chinese (Traditional).
Display The [Manual Trigger] button
Manual Trigger displayed when the external
Hide the trigger button 6-48
button trigger is selected can be
switched to show/hide.
If the image does not need to
Make the screen update Image while be displayed, the screen update
6-48
6
faster Running can become faster by setting to
Reference
Items Things you want to do Useful functions Description
page
Adjusts the sensor installation
Stabilize the judgment. - 5-29
and the settings navigator.
Judgment Shorten the process time - Adjusts the settings navigator. 5-37
process Issue an internal trigger and
perform judgment process - Sets the trigger interval to 1ms. 8-3
within the shortest cycle
Adjust the threshold for the The threshold can be set
Inspection Tool
Threshold detection by using the saved automatically by selecting an 5-15
Auto Tuning
images image and specifying to OK or NG.
The light can be set to stay lit
Prevent the internal lighting Lighting Mode
at all times by synchronizing 4-19
from blinking (Continuous)
with the trigger.
The distorted images due to
Correct the distorted images
the limitations for the sensor
due to being taken from an Tilt Correction 6-40
installation can be corrected
Imaging angle
and displayed correctly.
Adjust the color tint (white The color tint can be adjusted
White Balance 6-42
balance) and displayed correctly.
The image of a target can be
Correct the images of a Image display
rotated 180° without adjusting 6-43
target that are rotated 180° direction
the sensor's position.
Reference
Items Things you want to do Useful functions Description
page
The settings can be confirmed
Confirm/edit the settings without
Simulator or edited by using a batch 7-1
connecting to the sensor.
backup files (*.iva).
Read all the settings for the
Back up the settings to the
Batch Backup sensor and those can be 6-21
PC
saved into the PC.
The batch backup data stored
Copy the settings to multiple Transfer Program
into the PC can be transferred 6-23
sensors Settings
to another sensor.
The settings of a set program
Reference
Items Things you want to do Useful functions Description
page
Confirm whether or not the The operation test for the
input and output line are I/O Monitor input and output line can be 6-28
correctly wired performed.
The polarity can be changed
Switch to NPN output or PNP
I/O Polarity to NPN or PNP according to 6-28
output
the control unit currently used.
Switch the output to N.O. or The settings for each OUT can
Output format 6-27
N.C. be changed to N.O. or N.C.
Output the status output with The output can be changed from
Output Type 6-27
one-shot level output to one-shot output.
Output the status output with Common Output On-delay time can be set for
6-27 6
on-delay Settings the one-shot output.
PROG00 : Product A
yyCopies and uses the judgment conditions
Settings Navigator (programs).
*1
yyImaging settings “Copying a program” (Page 6-12)
yyMaster image
yyTool settings
*2
yyReturns the judgment conditions (programs) to
yyOutput Assignment the status before setting.
“Initializing a program” (Page 6-14)
Sensor Advanced
yyEnvironmental
yySetup Adjustment
yySwitching programs
6
Useful Features/Various Functions
Product numbers to
bit to be assigned to
be registered
the input line
(Program numbers)
2 bit0
3 to 4 bit0/bit1
5 to 8 bit0/bit1/bit2
9 to 16 bit0/bit1/bit2/bit3
17 to 32 bit0/bit1/bit2/bit3/bit4
Setup example
When 7 types of products are to be registered,
bit0, bit1, and bit2 are assigned to arbitrary IN
terminals. bit3 and bit4 are not assigned.
2 Select a program number that the product 3 judged is registered, and click the [Change
Select a program that the product to be
to be judged is registered.
Program] button.
Select the
6
Select the program
program
2 Select the program number to which the product to be judged is registered with the status
of the input line.
Change the input lines IN2 to IN6 which were assigned to bit0 to bit4 in the input settings (Page 6-26)
to the following statuses and maintain the settings. Start the run mode with the new program number.
Program bit4 bit0 Program bit4 bit0
bit3 bit2 bit1 bit3 bit2 bit1
number (MSB) (LSB) number (MSB) (LSB)
PROG00 OFF OFF OFF OFF OFF PROG16 ON OFF OFF OFF OFF
Select the
program
If the display language (Page 6-49) is changed, The copy source program is copied to the copy
the program name might be replaced and destination.
displayed as hyphens (-).
Initializing a program
Initializes settings in the program and resets to the
default.
program
Loads the saved images into the PC and the images can be used for confirming the causes and tendency
of the NG result.
The numbers of images can be saved are as follows.
yyColor type.................... 100 images
yyMonochrome type........ 300 images
The number of images which can be saved when using the FTP client function are as follows.
yyColor type.................... 70 images
yyMonochrome type........ 210 images
6
Since the memory of the sensor’s internal image history is volatile, all saved images are erased when the
There are two methods for displaying the Sensor’s internal image history screen.
[Logging Settings] can be set only when it is selected on the main screen in [Program].
Displaying from the main screen in [Run]
Displaying from the main screen in
[Program]
1 Click the [Image Hist] button in the main
screen in [Run]. 1 Click the [Image Hist] button in the main
screen in [Program].
6
Useful Features/Various Functions
Use the simulator (Page 7-1) for confirmation of the image history saved in the batch backup file (*.iva).
(6)
(7) (11)
(8)
(12)
6
(10) (13)
Backs up the data saved in the sensor, transfers 4 Click the [Go] button.
the setting data, and captures an image.
yyTo back up all the images of the image
Saving the sensor settings or the history in addition to the sensor settings
image history (Sensor Setup (Settings Navigator) and
extended functions of all programs), place a
check mark to the [Save Image History]
Backing up in a batch check box.
Backs up the data saved in the sensor to the PC in yyWhen the image history has been saved in
a batch. [Run], the image being the saving object may
When multiple sensors are to be used, the settings be updated and deleted during the batch
backup. A deleted image is not saved. Because
can be copied based on the batch backup data.
of this, saving in [Program] is recommended.
In the screen which displays the [Save Image] 1 Click the [Show saved image file location] button.
button, an image displayed on the IV-Navigator can
be individually saved to the PC. The ivp format file
which can be used for a master image registration
or Tool Auto Tuning will also be saved at the same
time.
The IV-Navigator’s screen will also be saved at the
same time (screenshot).
The screens which displays the [Save Image]
The folder which has been set to the saving
button are as follows.
6 yyMain screen in [Run]
destination opens.
yySettings Navigator
yyLimit Adjustment
yyInspection Tool Auto Tuning
yyProgram Details
yySensor’s internal image history
This section explains the procedure for saving images
Changing the saving destination of an
by using an example of the main screen in [Run]. image
Saving procedure 1 Click the [▼] button and select the
[Change saved image file location].
1 Click the [Save Image] button.
Transferring the backed up settings 3 Select the [Backup] tab and click the
to the sensor [Transfer Program Settings] button.
[Backup] tab
Transfers the setting data (batch backup file) saved
in the PC to the sensor.
Reference
Data type Storage Rule Description
page
The arbitrary folder can be specified.
The default value of the storage folder
is as follows.
For Windows 7 Saves all the settings
Storage C:\Users\(Login user name)\ in the sensor in a
folder Documents\IV-Navigator batch.
Batch Backup For Windows XP All the images of the 6-21
C:\Documents and Settings\ image history can
(Login user name)\My Documents\ also be saved with
IV-Navigator settings.
File name YYYYMMDD_hhmmss*1, *2 6
1 Click the [I/O Settings] button in the main Sets the roles for input line IN2 to IN6.
screen in [Program]. yyOFF
6 Ignores the input.
yyProgram bit0 to bit4
Useful Features/Various Functions
Output Settings zz
Output Type
Select an output mode.
Sets the output settings for the sensor.
“Changing the timing of the status output”
yyOne-Shot ON Time
Specifies the flash width of the one-shot within
1 to 1000 ms.
yyON-Delay Time
Specify the ON-Delay Time of the one-shot
flash within 0 to 5000 ms.
zz
Input Monitor
Displays the input status of external input in real
time. Whether or not the ON/OFF output from the
PLC is being correctly input can be confirmed. yyNPN
zz
Output Test Output circuit.....NPN open collector
Click the [ON] button to turn ON each OUT Input circuit........No-voltage input
output. Click the [OFF] button to turn them OFF. yyPNP
Confirm that the PLC or the display lamp is Output circuit.....PNP open collector
correctly output. Input circuit........Voltage input
“Cables”
�������������������
(Page 2-8)
3 After the setting is completed, click the
[OK] button.
The system returns to the main screen in [Program].
[FTP] tab
Automatically transfers the image data and status
result information saved in the sensor memory to
an FTP server.
“FTP” (Page 6-36)
zz
Transfer Program Settings
1 Display the Advanced Sensor Settings
Transfers the settings data saved in the PC to screen.
the sensor. “Advanced settings for the sensor” (Page 6-30)
“Transfer Program Settings” (Page 6-44)
2 Select the [Environmental] tab.
[Initialize/Update] tab
3 Set the environment settings of the 6
zz
Initialize Sensor sensor.
Initializes the sensor settings.
zz
MAC Address
Displays the MAC address of the sensor. The
MAC address cannot be changed.
2 Select the [Environmental] tab and click 4 After the setting is completed, click the
[OK] button.
[Change Network Settings] button.
The system returns to the main screen in [Program].
zz
IP address/Subnet mask/Default gateway/
Port number
Displays the address for each network and port
number.
Set the desired address and port number, and
click the [OK] button.
Field Network
Communicates with a PLC via a field network and the status result, etc., can be input to the PLC as
communication data.
For the communication protocol, EtherNet/IP and PROFINET can be selected.
yyTo use the field network function, select [Network Connection] for the connection setting of the sensor.
During the direct connection, the setting item is shaded and cannot be selected.
yyWhen the protocol setting has been changed, the connection is terminated and the sensor restarts.
yyFor the details of the field network function, refer to “IV Series User’s Manual (Field Network)”.
zz
Protocol
Select a protocol for the field network.
The Field Network setting screen opens. zz
Handshake Control
To enable the handshake control, check this
check box .
Security
Setting the password lock
zz
IP Address
Displays the IP address of the FTP server.
Set an arbitrary address.
FTP client FTP server
6 zz
Port Number
Displays the port number.
yyTo use the FTP client function, select [Network
Useful Features/Various Functions
zz
Passive Mode
To use the passive mode, select [Enable].
yyWhen the FTP client function is set to
[Enable], the image history will be cleared.
yyThe number of images which can be saved
to the image history when using the FTP
client function are as follows.
yyColor type................. 70 images
yyMonochrome type..... 210 images
zz
FTP Error zz
Folder
To turn ON the error output function for when a Specifies the transfer destination folder of FTP
file transfer failed, select [Enable]. server.
Set an arbitrary folder name.
When this item is set to [Enable], the yyInput is not necessary if the image data is to
followings occur if a file transfer fails. be transferred to the root folder.
yyThe following error messages are displayed yyTo specify a subfolder, break it with "/" (one-
in response to the causes of failure. byte slash).
yyIf the specified folder does not exist, a new
- FTP Connection Error
folder will be created.
- FTP Transfer Error (Transfer Failed)
- FTP Transfer Error (Insufficient Data Buffer)
“Remedy when data transfer via FTP is Default: None (blank). Up to 16 characters can
unavailable” (Page A-33) be set.
zz
File Name zz
Create Subfolder
Sets the file name of the transfer files. To create subfolders under the transfer
destination folder, select [Enable].
yyDefault: None (black). Up to 16 characters
can be set. yyThe subfolder naming rule is as follows.
yyThe transfer file naming rule is as follows.
IVxxxxx
xxxxxx_AAAAA_BB_CC.DDD
(xxxxx is a sequence number created
yyxxxxxx.......The file name which has been
every time the sensor is restarted or the
set (up to 16 characters)
FTP settings are changed.)
yyAAAAA......A sequence number for each
FTP transfer (5 digits which yyWhen subfolders were created, the folder
zero suppression is used). structure is as follows.
Promptly after startup, “00000” Root folder
is displayed.
yyBB.............The program number (2 digits
which zero suppression is
Transfer destination folder
6
used) Subfolder
0002
yyIf there is a file with the same name at
When the file index quantity reaches the
the transfer destination, that file will be
index upper limit, the folder of the next
overwritten. When you transfer image data
sequence number is created.
from multiple IV series, specify different
transfer destinations so that the image data
are not overwritten accidentally.
yyThe default of subfolders is “IV00001”.
yyIf the transfer destination folder is read only
or is opened, an FTP error will occur and the yyThe upper limit is “IV99999”. When the upper
image data transfer will fail. limit has been reached, the count continues
by returning to “IV00000”.
zz
Index Upper Limit yyThe subfolder name cannot be initialized.
yyThe upper limit of the count number of folders
Sets the upper limit of the number of image
in the subfolder is “9999”. When the number
data which can be transferred to the transfer is over the upper limit, the transfer stops.
destination folder.
Tilt Correction
If the sensor cannot be installed in the front of the target due to the installation restrictions of the sensor
and target and/or to prevent a shine on the target’s surface, the image of the target may be trapezoidally
distorted.
The tilt correction corrects these images and displays them without distortion.
Indicator light
6 Top view
Top view
Target
Useful Features/Various Functions
Target
Indicator light
Target Target
Before tilt After tilt correction Before tilt After tilt correction
correction (vertical) correction (horizontal)
zz
Horizontal
Performs a tilt correction in the horizontal direction.
Slide the slider to correct display of the
The Tilt Correction screen opens. horizontal direction of the taken image. 6
4 Image a target to be a reference such as a
White Balance (for color type only) 4 Image a white-colored target and click the
[Go] button.
Adjusts the white balance (color tint) of the built-in
camera of the sensor.
Indicator light
Batch Backup
Backs up the data saved in the sensor to the PC in
a batch.
When multiple sensors are to be used, the settings
can be copied based on the batch backup data.
For details of procedures, refer to “Backing up in
a batch” (Page 6-21).
Initialize Sensor
Initializes the information set in the sensor and sets
to the factory default.
For details of procedures, refer to “Initializing the
sensor” (Page 3-10).
Update Sensor
Updates the operation software of the sensor.
For details, refer to KEYENCE homepage.
URL : http://www.keyence.com/
Sensor Information
Displays the information set in the sensor.
The model, version, serial number, MAC address,
IP address, and device name can be confirmed.
Statistics
Switches the statistical information to show/hide.
For details of procedures, refer to “Displaying
the statistical information” (Page 5-10)�.
The system returns to the main screen in [Run]
or [Program].
Tool Data
The example for displaying the saved
Statistics/histogram data file with Microsoft Switches the tool data to show/hide.
Excel is as follows. For details of procedures, refer to “Displaying
the tool information” (Page 5-12)�.
6
Useful Features/Various Functions
Exit
Exits the IV-Navigator.
Disconnect Zoom
Disconnects the connection between the sensor
and PC, and displays the connection menu screen.
Zoom Out
Reduces the image displayed on the IV-Navigator.
1 Select [Sensor] → [Disconnect] from the Select [Image] → [Zoom] → [Enlarge(Zoom Out)]
from the menu bar. The image will be reduced
menu bar.
The system returns to the Activation Menu screen. per selecting.
Zoom In 6
Magnifies the image displayed on the IV-Navigator.
Show saved image file location
Opens the saving destination folder of the
captured image.
Select [Image] → [Capture] → [Show saved
image file location] from the menu bar.
Change saved image file location
Opens the reference screen of a folder and
changes a saving destination of the captured
image.
[Help] menu
User's Manual
Opens the User's Manual (PDF format) of the
selected language.
Select [Help] → [User's Manual] from the menu bar.
Version information
Displays the version information of the IV-Navigator.
Select [Help] → [About] from the menu bar.
(1) (2)
(3)
converted at a time.
Simulator.............................................................7-2
Basic Operation of Simulator............................7-3
Names and Functions of the Screen................7-6
Settings Navigator
(Sensor Setup Simulation).................................7-8
IV Sensor Simulation.......................................7-14
Operating from the menu bar..........................7-18
7
Simulator
Simulator
Simulator is the function for checking/changing the program settings with IV-Navigator without a connected
sensor, based on the batch backup file (*.iva), and for performing an “IV Sensor Simulation” based on the
history images.
It is also possible to transfer the data to the sensor and to perform operation again after changing the
setting data with the Simulator.
(1) Operate by using the sensor
(Save the image history)
7
(3) Setting changes (4) Confirm the operation
Simulator
status
Simulator
Three main operations which can be performed with the Simulator function are as follows.
Sensor Setup Simulation
With no sensor connected, it is possible to edit and save the tool settings etc. based on the program
settings saved in the batch backup file (*.iva).
The screen to be displayed is the same as in the Settings Navigator (Sensor Setup). However, some
functions which cannot be used by Simulator are being hidden.
IV Sensor Simulation
With no sensor connected, it is possible to check the actual operation result based on the image history
and the program saved in the batch backup file (*.iva).
It is also possible to adjust the tool settings by changing the tool thresholds during simulation.
Confirming the image history
The images in the image history saved as the batch backup file (*.iva) can be confirmed.
Simulator
Sensor Setup Simulation
Check/Change the settings.
“Settings Navigator (Sensor The batch backup file (*.iva) can be saved by
Setup Simulation)” (Page 7-8) using the monitor (IV-M30). For details, refer to
the “IV Series User’s Manual (Monitor)”.
IV Sensor Simulation
Check the operation status based
on the images of the image history.
“IV Sensor Simulation” (Page 7-14)
1 Double-click the [IV-Navigator] icon on the 3 Select a file and click the [Open] button.
desktop.
IV Sensor Simulation
Perform the “IV Sensor Simulation”
based on the image history. (Page 7-14)
1 Return to the main screen for the Simulator. 1 Transfer the saved batch backup file to
If the [Sensor Setup Simulation] or [IV Sensor the sensor.
Simulation] is activating, exit it. “Transferring the backed up settings to the
sensor” (Page 6-23)
2 Select [File] → [Terminate IV-Simulator]
from the menu bar.
When the program setting or image history has
You can also use Monitor (IV-30) to transfer the
been changed, the confirmation dialog to save batch backup file (*.iva) to the sensor. For details,
appears. refer to the “IV Series User’s Manual (Monitor)”.
Simulator
file name as needed.
The change contents are saved in the batch
backup file (*.iva) and the system returns to the
Activation Menu screen.
(9)
(10) (15)
(11) (16)
(12)
(13)
(17)
(14)
Simulator
A
7 Master Registration
“2. Master Registration”
(Page 7-10)
Simulator
Tool Settings
“3. Tool Settings”
(Page 7-12)
Output Assignment
“4. Output Assignment”
(Page 7-13)
1. Image Optimization
Confirm the Image Optimization for taking an image of a target.
In the Settings Navigator of the Simulator, the settings of the Image Optimization can only be confirmed.
Image Optimization cannot be changed.
(1)
(2)
(4)
(3)
7
(5)
Simulator
(6) (7)
2. Master Registration
Register a master image to be a reference for judgment. Also, set the Brightness Correction.
In the Settings Navigator of the Simulator, the following images can be registered as master image.
yyImages of the image history saved in the currently opened batch backup file (*.iva)
yyMaster image or images of the image history saved in a batch backup file (*.iva) other than the one
currently opened
yyImage capture file (*.ivp)
(1)
(2)
(3) (6)
7 (4)
Simulator
(5)
Master registration from the image
history in the sensor
Register the image of the image history saved in
the batch backup file (*.iva) as a master image.
Simulator
Master registration using the file
saved in the PC
Select the batch backup file (*.iva) or image
capture file (*.ivp) stored in the PC, and register
as a master image.
3. Tool Settings
Tools for judgment of the quality of the target can be added, edited, copied, and deleted.
For details, refer to “3. Tool Settings (Setting the Judgment Method for Targets)” (Page 4-28).
In the Settings Navigator for the Simulator, following buttons will not be displayed.
yy[Live Adjustment] button for adjustment of the threshold of each tool
yy[to Live Image] button for color extraction (Color Area tool) and for brightness extraction (Area tool)
(1)
(2) (6)
(3)
7
(4)
(7)
Simulator
(5)
4. Output Assignment
Set the output items to be assigned to the output line (OUT1 to OUT4).
“Connecting the power I/O cable of the sensor” (Page 2-8)
“Chapter 8 Controlling with Input/Output Line” (Page 8-1)
(1)
(2)
(3)
(4) (6)
(7)
(5)
7
Simulator
(8) (9)
IV Sensor Simulation
(9)
(10)
(11)
(13)
(14)
(15)
(16)
(12)
(17)
(18)
7 (19)
(20)
Simulator
Simulator
(6) [Undo Delete] button Indicates the image being selected.
Restores an image which have been deleted by IV Sensor Simulation is performed automatically
clicking the [Delete] button. You can undo back for the selected image and the judgment result
up to 20 images. is displayed.
2 Click the [IV Sensor Simulation] button. The test results will not be saved. If you want
to check the test results again, perform IV
Sensor Simulation (Batch retest) with the
same settings and the same image history.
Simulator
4 Perform the IV Sensor Simulation by
clicking the [Batch retest] button.
7
Simulator
Export
Save Program Settings List
Outputs the sensor information held in
the IV‑Simulator as the tab-delimited text.
For details, refer to “Program Settings List” (Page
6-45).
Save Statistics/Histogram Data in
operation
Outputs the same statistical information and
histogram information as when operating with
sensor as the tab-delimited text.
The histogram data at the time of “IV Operation
Simulation” is not output.
For details, refer to “Statistics/Histogram Data”
(Page 6-45).
Simulator
or the image history have not been changed. terminates.
Zoom
Save Image
Saves the bmp format file of the image displayed
Reduce in the Simulator and the ivp format file which can
Reduces the image displayed on the Simulator. be used for a master image registration or Tool
For details, refer to “Zoom Out” (Page 6-47). Auto Tuning at the same time.
The IV-Navigator’s screen will also be saved at
the same time (screenshot).
Enlarge
Select [Image] → [Capture] → [Save Image]
Enlarges the image displayed on the Simulator. from the menu bar.
For details, refer to “Zoom In” (Page 6-47).
Show saved image file location
Fit to Window
Opens the saving destination folder of the
Displays the image displayed on the Simulator captured image.
7 by fitting it to the screen size. Select [Image] → [Capture] → [Show saved
For details, refer to “Fit to Window” (Page image file location] from the menu bar.
Simulator
6-47).
Change saved image file location
Tool Display Options Opens the reference screen of a folder and
changes a saving destination of the captured
Switches the display method of the tool.
image.
For details, refer to “Tool Display Options” (Page
For details, refer to “Change saved image
6-47).
file location” (Page 6-48).
[Setting] menu
Language
Switches the display language of the IV-Navigator.
For details, refer to “Language” (Page 6-49).
Simulator
screen, refer to “Sensor’s Internal Image History
(Confirming the Images whose Status Result is [Help] menu
NG)” (Page 6-15).
User's Manual
Following buttons and menus will not be displayed
in the Sensor’s internal image history screen of the Opens the User's Manual (PDF format) of the
Simulator. selected language.
yy[Refresh] button For details, refer to “User’s Manual” (Page 6-50).
yy[Inspection Tool Auto Tuning] button
yy[Batch Backup (*.iva)] menu
Version information
Displays the version information of the IV-Navigator.
I/O Settings For details, refer to “Version information” (Page
Displays the I/O Settings screen. 6-50).
Select [Window] → [I/O Settings] from the menu bar.
For details on the I/O Settings screen, refer to
“Setting the Input and Output Information of the
Sensor” (Page 6-26).
MEMO
7
Simulator
Controlling Timing of
Judgment with Triggers.....................................8-2
Importing the Status Output..............................8-4
Changing Over....................................................8-7
Registering the Master Image...........................8-8
Clearing Errors.................................................8-10
Operations when Power of the Sensor is
Turned on..........................................................8-11
Input Response Time.......................................8-12
External trigger
When the [Trigger Options] is set to [External Trigger], imaging and judgment are performed at the timing
of inputting the external trigger input.
8
Max 2 ms
ON
Trigger error output
OFF
Controlling with the Input/Output Line
(1) Positions the target and inputs external trigger. The shortest input time is 100 μs for ON, and 1.2 ms for
OFF.
(2) BUSY output function turns ON. Processing time differs depending on the settings.
(3) After the trigger delay time (Page 4-8) elapses, the target is imaged and the judgment process is
performed.
(4) After the judgment process is completed, it updates status output and the BUSY output function is
turned OFF. Confirms that the BUSY output is turned OFF, then imports the status output.
(5) If the external trigger is input while the BUSY is being output, the input is ignored and a trigger error
occurs. Trigger 3 is not judged. To output the trigger error, set the trigger error within the Output
Assignment (Page 4-60) under Settings Navigator to [Valid].
Internal trigger
When the [Trigger Options] is set to [Internal Trigger], imaging and judgment are performed at the timing of
set trigger interval.
Set the trigger interval longer than the processing time. If the trigger interval is shorter than the processing
time, the internal trigger will be input during the processing time, so the trigger error will occur.
Imports the status output assigned to output line of power I/O cable. For details on assigning to output line,
refer to “4.
������������������������������������������������������������������������������������
Output Assignment (Setting Details for Outputting to Output Line)” (Page 4-60)�.
External trigger/Internal
Trigger 1
trigger
Processing time
yyThe operation example when the output mode (Page 6-27) of status output is set to [Latching]. When the
output mode is set to [One-Shot], refer to “Changing the timing of the status output” (Page 8-6).
yyWhen the total status result was OK, the total status output turns ON.
8 When the total status result was NG, the total status output turns OFF.
Controlling with the Input/Output Line
The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
yy[All Tools OK]
When all of the status results of the detection tools and the adjustment result of the position
adjustment result were OK, the total status result is OK.
yy[Any Tool OK]
When any of the status results of the detection tools except that of the position adjustment was OK,
the total status result is OK.
yy[Logic 1] to [Logic 4]
When the logical operation result of the set detection tools was OK, the total status result is OK.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-24) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-24) are [N.C.] : Status with NPN or PNP open collector OFF.
Processing time
yyThe operation example when the output mode (Page 6-27) of status output is set to [Latching]. When the
output mode is set to [One-Shot], refer to “Changing the timing of the status output” (Page 8-6).
yyThis is an example when the status results of Tool 1, Tool 2, and Logic 1 are to be checked individually.
8
yyThe status output turns ON when the status result of each tool / logic was OK. Turns OFF when the result
ON
Judgment process Status result of Trigger 1
OFF
Delay time One-Shot ON Time
(1) This is an example of what happens when the trigger input interval is shorter than the One-Shot ON Time.
(2) To perform the One-Shot output and output the status result of Trigger 1, the previous One-Shot output
is completed, so that outputting can be performed normally.
(3) To perform One-Shot output and output the status result of Trigger 2, the One-Shot output of Trigger 1
is output. Therefore, the output status of Trigger 2 will be cancelled and it will not be output.
yyIf the BUSY time is not constant, meet the following condition to use it. The system might be affected by
a fluctuating BUSY time.
BUSY time + Trigger input interval (Trigger interval) > BUSY time + One-Shot ON Time
Changing Over
Program functions can easily change over by reading out the judgment condition previously saved with the
input line. For details of program functions, refer to “Changeover for a Target (Program Functions)” (Page
6-6)�.
External trigger/Internal
Trigger 1 Trigger 2 Trigger 3
trigger
Min 10 ms
(1) (5)
Program bit0 to bit4 ON
PROG00 PROG01 PROG02
Input OFF
Switching time (T1) Switching time
ON
Program number PROG00 PROG01 PROG02
OFF
Min 0 ms
Total status output
Status output of each tool ON
Previous result Result from Trigger 1
Position adjustment output OFF
Each logic output (3)
ON
Trigger error output
OFF
(1) Keeps the Program bit0 to bit4 input by switching to the state of the program number to be switched. 8
Minimum input time is 10 ms.
yyFor details on T1 and T2, refer to “Input Response Time” (Page 8-12).
yyUse this function during operation. Programs cannot be switched with the external input during setup.
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyIf the switched program is set to [Internal Trigger], the first timing for inputting the trigger after switching
the program fluctuates. A delay of one trigger interval may occur.
yyDo not use with the external master registration input at the same time. The sequence for switching
programs and external master registration process will vary.
yyThe response of an image displayed on the IV-Navigator might be delayed until after switching programs
(BUSY output OFF).
The external master registration function can register the master image with using the input line. For details
on master image registration, refer to “2. Master Registration (Registering an Image to be a Reference
for Judgment)” (Page 4-20)�.
External trigger/Internal
(1) Trigger 1 (7) Trigger 2
trigger
Min 2 ms
(Min 2 ms)
External master registration ON
(2)
input OFF
Master image registration time (T3)
ON
BUSY output (3)
OFF
T4
Judgment process ON
Image of Trigger 1
(internal) OFF
(5)
ON
Master image (internal) Previous master image Image of Trigger 1
OFF
Total status output
ON (4)
Status output of each tool
Previous result Result from Trigger 1 Result from Trigger 2
Position adjustment output OFF
Each logic output
8 Error output
ON
OFF
(6) In case of failure
(1) Takes an image to be registered as a master image by the external trigger or internal trigger.
Controlling with the Input/Output Line
(2) If the BUSY output turns OFF, the external master registration input will be input. Minimum ON/OFF
input time is 2 ms.
(3) The BUSY output turns ON and the master registration starts. The master registration time differs
depends on the settings.
(4) The status output (Latching output and One-Shot output) turns OFF before the master image
registration is completed.
(5) The image imaged in Trigger 1 will be registered as a master image.
(6) If the external image registration is failed, the error output turns ON. Check that the external master
image registration is succeeded with the error output. In case of failure, the image will not be updated
from the previous master image. The error output turns OFF when the external master image
registration is succeeded or by the clear error input.
(7) After the master image registration is completed, the judgment process is performed with the new
master image. Trigger 2 judges the target with using an image of Trigger 1 as a master image.
yyFor details of T3 and T4, refer to “Input Response Time” (Page 8-12).
yyUse this function during operation. The external master image registration cannot be performed during
setup.
yyIf the trigger occurs while registering the master image (during BUSY output), the trigger is ignored and a
trigger error occurs. The trigger error output function turns OFF when the next trigger is activated, when
the program is switched, or when the error is cleared. To output the trigger error, set the trigger error
within the Output Assignment (Page 4-60) under Settings Navigator to [Valid].
y If the external master registration input is input during the imaging process (BUSY) by the trigger, the
y
system cancels the judgment process (taken image will not be registered). After the process is canceled,
the image taken before cancellation is registered as a master image. The master image registration
process is delayed by the cancelling process. Delaying time differs depending on the settings.
yyDo not change over the programs at the same time as external master registration input is being
performed. The sequence of the external master registration and switching programs process will vary.
yyIf the external master image registration is to be performed frequently, set [Write ROM when
using Ext. Master Save?] of the input option to [No] to protect the nonvolatile memory of the
internal sensor. For details of settings, refer to “Input
�����������������������������
Settings” (Page 6-26)�.
yyIf the setting for writing to ROM is set to [No], the image is written to ROM when the system is
in the settings mode. The master image is not deleted once the system is in the settings mode
before the power is turned OFF.
yyIf the setting is set to [Yes], do not turn OFF the power during the master registration time (T3).
Otherwise, all or part of the setting data may be lost.
Clearing Errors
If an error targeted for clearing is occurred, outputting an error can be turned OFF by the clear error input.
Error occurred
Min 2 ms
(Min 2 ms)
ON (2)
Clear Error input
OFF
T5
(1)
ON
Error output
OFF
8 yyFTP error
To output the FTP error, set the FTP error within the FTP settings (Page 6-36) to [Enable].
Controlling with the Input/Output Line
(2) The error output can be turned OFF by the clear error input. Minimum ON/OFF input time is 2 ms.
Errors which can be cleared are as follows.
yyExternal master registration error
yyTrigger error
yyFTP error
The system error/startup memory readout error cannot be cleared.
Operations when the power is turned ON are as follows. Check activation of the BUSY output when
starting operation.
Initializing BUSY
RUN Setting RUN System error
2 seconds or longer 20 ms or longer
ON
Power (DC24V)
OFF (1)
Determine the
I/O settings
(2)
Program number
Trigger Trigger
(3)
ON (4)
BUSY output
OFF
(5)
ON
Error output
OFF
(6)
ON
RUN output
OFF Min Min
(1) After the power turned ON, the I/O settings (NPN or PNP and N.O. or N.C.) will be determined.
“Operation
��������������������������������������������������������
for initial startup of the sensor” (Page 3-9)
“I/O
��������������������������
Polarity” (Page 6-28)
“Output
�����������������������������
Settings” (Page 6-27)
(2) The program number will be determined. When the "Enable program switching through external input"
(Page 6-26) check box is set to ON , the program number is determined according to the inputting
condition of the input line.
(3) BUSY output function turns ON.
yyIn case of N.O. output, the transistor turns from OFF to ON.
yyIn case of N.C. output, the transistor turns from OFF to OFF, so no changes occur.
(4) The BUSY output turns OFF and the system starts to operate.
yyIn case of N.O. output, the transistor turns from ON to OFF.
yyIn case of N.C. output, the transistor turns from OFF to ON.
By checking the activation of the BUSY output, operation in N.O./N.C. can be checked.
(5) If the startup error is occurred, the error output turns ON during the BUSY status.
(6) The RUN output turns ON when the sensor is running with no system error occurring.
yyThe ON status of each output is as follows.
When the Output Settings (Page 6-27) is [N.O.] : The status when the NPN or PNP open collector is ON.
When the Output Settings (Page 6-27) is [N.C.] : The status when the NPN or PNP open collector is OFF.
yyThe RUN output, BUSY output and error output will be output from the output line assigned in output
assignment for program numbers (Page 4-60) determined after the power is turned ON. If the outputs
are not being assigned, it will not be output.
The following response times are the typical examples (typ.). The response time differs greatly
depending on the settings or the image processing condition. Control by confirming the BUSY output for
securing from the affect of different response times.
Specifications.....................................................9-2
Dimensions.........................................................9-5
Specifications
Specifications
Sensor
32 programs
(programs)
Image Numbers 100 images*4 300 images*5
history*3 Condition NG only/All is selectable
OFF/Statistics/Histograms is switchable
Statistics : Processing time (latest value, MAX, MIN, AVE), numbers of OKs,
numbers of NGs, trigger numbers, trigger errors,
Analysis information *6
judge results list by tools
Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE),
numbers of OKs, numbers of NGs
HDR, High Gain, Color Filters*7, Digital Zoom*8, Brightness Correction,
Other functions Tilt correction, White balance*7, Mask outline, Mask area, Test run,
ToolAutoTune, Input monitor, Output test, Security settings, Simulator*9
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
No-voltage input/voltage input is switchable
For no-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower,
Input ON current 2mA (short circuit)
For voltage input : Maximum input rating 26.4V, ON voltage 15V or higher,
OFF current 0.2mA or lower, ON current 2mA (for 24V)
Inputs 6 inputs (IN1 to IN6)
IN1 : External trigger, IN2 to IN6 : Enable by assigning the optional functions
Function Assignable functions :
Program switching, Clear error, External master image registration
Specifications
Vibration 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock
500m/s2 6 different directions in 3 times
resistance
Enclosure
IP67
rating*11
Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic,
Material
Mounting adapter : POM
Weight Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the operation.
The focusing position can be registered by programs.
*2 Tools can be installed by programs.
*3 Saves to the memory in the sensor.
The images saved in the sensor can be backed up to the USB memory installed to the intelligent
monitor (IV-M30) or to the PC by the software for IV (IV-H1).
*4 70 images when using the FTP client function
*5 210 images when using the FTP client function
*6 This can be displayed on the intelligent monitor (IV-M30) or by the IV software (IV-H1).
*7 Color type only.
*8 Monochrome type only.
*9 This function can be used with the software for IV (IV-H1).
*10 This is for connection with the intelligent monitor (IV-M30) or the IV software (IV-H1).
*11 Except when the polarizing filter attachment (OP-87436/OP-87437) is mounted.
IV Software
Model IV-H1
Interface Equip the Ethernet (100BASE-TX) interface
Windows 7 Home Premium/Professional/Ultimate *1
OS Windows XP Professional/HomeEdition
One of the OS must be installed.
Japanese / English / German / Chinese (Simplified) / Chinese (Traditional)
Languages
/ Italian / French / Spanish / Portuguese / Korean
Windows 7: Needs to be compliant with system requirements for OS.
Processor
System Windows XP: Pentium III or better Clock speed 1 GHz or faster
requirements Windows 7: Needs to be compliant with system requirements for OS.
Memory capacity
Windows XP: 512 MB or more (1GB or more is recommended)
Required capacity
1 GB or more
for installation
Resolution 1024 × 768 pixel or higher,
Monitor
display color High Color (16bit) or higher
Operating
.NET Framework 2.0 SP 2 needs to be installed *2.
conditions
installation.
Dimensions
Sensor
R
50
52
0
R5
Focusing position
(108) adjustment screw
41 (MF type only)
50 0.4 81.5
10.5 6 3-M3
(Depth 6mm)
10.5
20.5
50
57.4
Specifications
32.4
10.5
56 Mounting
adapter
58
1/4-20UNC
(Depth 6mm)
20
WD reference
surface
45.5 25 4-M4
(Depth 6mm)
φ134
34.6
62
Distance from WD reference surface
9
5
Specifications
Dome attachment
yyIV-D10
90.4
φ134
φ50
Mounting adapter
yyOP-87460
4-φ3.2
φ6.8 Counterbore depth 3mm
9
57
1/4-20UNC
Specifications
(Depth 6mm)
56
20
4-M4
(Depth 6mm)
17 25
120 5
φ6.7
150 5
180 5
Bracket
yyOP-87685
0.4 112.5 56
50
48.4
93
31.6
19.6
99
(99) 58
41
82.5
9
Specifications
Communication cables
14.7
φ14
φ15
2000 2000
5000 5000
44.7 10000 44.1 51.3 10000 47
Status Table.......................................................A-2
Matching Rate of the Outline Tool and
Position Adjustment Tool................................. A-5
Settings List.......................................................A-6
Troubleshooting..............................................A-16
Error Messages...............................................A-19
Remedy when the PC cannot be
connected with the sensor............................. A-25
Initializing the Network Settings
(IP Reset Switch)............................................. A-35
Maintenance.....................................................A-36
Index.................................................................A-38
Status Table
Status table
Input Output
External Total Status / Total status NG /
External Switch Clear
master image BUSY Each tool / Each logic / RUN Error
trigger programs registration Error
Pos.Adj. *1
¡ ¡ ¡ OFF
*4
*7 *8
*10 *11 Í ON OFF
*6 ON
*12
*11 *10
Same
¡ as while
running
Í Í Í OFF OFF
OFF
*13
Í
OFF
*16 ← ← ← ← ← ←
Í Í Í Í OFF OFF OFF
Current
matching rate
Outline to be targeted
for calculating the Cut-off processing range
matching rate (Range where the matching rate becomes 0)
Imaging area
zz
When the search region is “Partial”
The sensor searches the outline of the target that
is in the search region. The matching rate of the
A
target being out of search region will be “0”.
If the target is being protruded from the imaging
area, the matching rate will decrease depends
on how much the target is protruded from the
imaging area.
Settings List
1 Image Optimization
Reference
Menu Description Setting range page
Internal Trigger
Trigger interval:1 to 10,000 ms
Select a type of the timing (default value: 50ms)
Trigger Options 4-8
to start imaging. External Trigger
Trigger delay:0 to 1,000 ms
(default value: 0ms)
Automatically adjusts a light
Automatic Brightness
intensity of the light and a - 4-11
Adjustment
shutter speed.
yyNormal (default value)
Select an imaging mode of
Imaging Mode yyHDR 4-11
the sensor.
yyHigh Gain
Displays a current
Exposure Time - 4-11
exposure time.
Standard range type (color)
Brightness 1 to 100
Adjustment Standard range type
Manually adjusts a light (monochrome)
Brightness intensity of the built-in light 1 to 120 4-11
and a shutter speed. Short range type
1 to 120
2 Master Registration
Reference
Menu Description Setting range page
Registers the image
Register Live image as master imaged by sensor as a - 4-21
master image.
Registers an image history
Master Register image from image
stored in the sensor as a - 4-22
Registration history
master image.
Registers the image
Register image from file
file (*.iva or *.ivp) as a - 4-23
location
master image.
Sets a reference of yySettings
Extended
Brightness Correction brightness to the master yyDelete 4-25
Functions
image. yyTest
3 Tool Settings
Reference
Items Description Setting range page
Add Tool Newly sets a tool. - 4-31
Select the window shape
Window yyRect (default value)
to specify the area of a 4-35
Shape yyCircle
target to be detected.
Specifies an area to
Edit Window search an outline of the yyEntire
Search target. By specifying a (for no position
Region smaller area as a search adjustment)
4-37
A
area, the processing time yyPartial
will be shortened.
yyHigh Sensitivity
An extraction sensitivity of
yyNormal Sensitivity
Sensitivity an outline can be selected 4-37
(default value)
according to the target.
Fine Tune yyLow Sensitivity
Outline Judges by disabling the yyUndo
Remove unnecessary outlines yyRedo
4-38
Outline which interrupt the yyClear
Outline
Reference
Items Description Setting range page
Select the window shape yyRect (default value)
Edit Window to specify an area of the yyCircle 4-44
target to be extracted. yyEntire
When the window shape
Angle Reset is set to [Rect], resets an - -
angle of the window.
Adds of a circular/
Add Mask rectangular mask region 4-47
in the tool window frame. yyRect (default value)
Adds a circular/rectangular yyCircle
Cut Mask mask region for cutting the 4-47
Mask set mask region.
The previous operation
Undo - 4-47
can be cancelled.
Deletes a mask region
Clear - 4-47
which has been set.
yyExtract Area [+]
Click a color to be
yyExtract Area [-]
Color Extraction extracted on the master
yyUndo 4-44
(For color type) image and sets an
yyClear
extraction range.
yyto Live Image
Color Area/Area
Reference
Items Description Setting range page
Select a window shape
Window to specify a range of the yyRect (default value)
4-55
Shape target to be the position yyCircle
adjustment reference.
Edit Window Specifies an area to search
a target to be a position
yyEntire
Search adjustment reference. By
(for no position adjustment) 4-57
Region specifying a smaller area as
yyPartial
a search area, the processing
time will be shortened.
yyHigh Sensitivity
An extraction sensitivity of
yyNormal Sensitivity
Sensitivity an outline can be selected 4-57
Position Adjustment
(default value)
according to a target.
Fine Tune yyLow Sensitivity
Outline Unnecessary outlines yyUndo
Remove which interrupts the steady yyRedo
4-58
Outline position adjustments can yyClear
be disabled. yySize
Adjusts a threshold which
judges whether the position 0 to 100
Match 4-55
Limit adjustment is succeeded or (default value: 70)
Adjustment failed.
Live Displays the Test screen
- 4-55
Adjustment and adjusts a threshold.
Sets a range to adjust a
Rotation 0 to ±180°
Extended
Range
position to the rotating
direction.
(default value: ± 20°)
4-59 A
Functions Select whether or not to
yyON (default value)
Margin allow the margin for the 4-59
yyOFF
limited angle.
Edits settings of the tool
Edit - 4-31
which has already been set.
Copies a tool which has
been set and pastes it to the
Copy same position. - 4-32
This is for Outline tool and
Color Area/Area tool.
Delete Deletes an unnecessary tool. - 4-32
4 Output Assignment
Reference
Menu Description Setting range page
yyTotal Status
yyTotal Status NG
yyRUN
Sets the output items to yyBUSY
OUT1 to OUT4 be assigned to the output yyError 4-61
line. yyPosition Adjustment
yyTool 01 to 16
yyLogic 1 to 4
yyOFF (not used)
Selects whether to enable/ yyValid
Trigger Error disable the output when the 4-61
trigger error occurred. yyInvalid (default value)
yyAll Tools OK
Selects a condition for
Total Status Conditions yyAny Tools OK 4-63
the total status result.
yyLogic 1 to 4
Extended Selects the logical operation yyAND
Logic 4-64
Functions method of logics. yyOR
Logic Settings
(Logic 1 to 4) yyUnused
Select tools to be assigned
(Tool selection) yyUsed 4-64
to the logic.
yyUsed (Inverse)
A Monitor
Output Test
Confirms whether or
not each OUT output is
OFF
6-28
ON (default value)
correctly output.
Switches the polarity of NPN
I/O Polarity 6-28
the sensor. PNP
Advanced screen
Reference
Menu Description Setting range page
Displays a device name
Device Settings and MAC address of the 6-31
sensor.
Changes the device Device name :
Device Name 6-31
name. 16 characters
Change Network Changes the network
- 6-32
Settings settings of the sensor.
Displays the IP address
IP Address 6-32
of the sensor.
Subnet Displays the subnet mask 0.0.0.0 to
6-32
Mask of the sensor. 255.255.255.255
Default Displays the default 0.0.0.0 to
6-32
Gateway gateway of the sensor. 255.255.255.255
Displays the port number
PORT 63000 (default value) 6-32
of the sensor.
Environmental
yyDisable
Selects the communication
Protocol yyEtherNet/IP 6-33
Field protocol for the sensor.
yyPROFINET
Network
Handshake Enables/disables the yyEnable
6-33
Control handshake control of data. yyDisable
Sets the security of the yyOFF (default value)
Password Lock 6-34
sensor. yyON
A
Password, Inputs a password when
Security Enter password the password lock is - 6-34
for confirmation turned on.
Resets to the state before
Undo - 6-34
the new password was set.
Sets whether or not to
yyIndividual
Auto Focus Adjustment make the adjusting position
(default value) 6-35
Position for the auto focus common
yyCommon
to all programs.
Reference
Menu Description Setting range page
Transfers the image
data and status result yyEnable
FTP Client 6-36
information of the sensor yyDisable
memory to an FTP server.
Displays the IP address
IP Address - 6-36
of the FTP server.
Port Number Displays the port number. - 6-36
Input the user name for Up to 16 characters can
User Name 6-36
FTP logging in to the FTP server. be set.
Destination Input the password for Up to 16 characters can
Settings Password 6-36
logging in to the FTP server. be set.
Passive Enables/disables the yyEnable
6-36
Mode passive mode. yyDisable
Connection Tests the connection with
- 6-37
Test the FTP server.
Transfer Selects the transfer yyAll
6-37
Condition condition of image data. yyNG Only
FTP Selects the file saving yyIVP
File Format 6-37
format for image data. yyBMP
Transfer Transfer Transfers judgement
Condition yyEnable
Judgment results simultaneously 6-37
yyDisable
Results with the image data.
Turns ON the Error
yyEnable
A FTP Error output function for when
a file transfer failed.
yyDisable
6-38
Reference
Menu Description Setting range page
Shapes can be adjusted
to the correct shape if yyOFF (default value)
Tilt Correction 6-40
a displayed image is yyON
distorted.
Adjustment Sets the adjustment yyVertical
Condition conditions of a tilt (default value) 6-40
Settings correction. yyHorizontal
Adjusts imaging for theTilt Same as Image
Image Settings 6-40
Correction. Optimization
Setup
Adjusts a white balance yyOFF
Adjustment
White Balance for the built-in camera of (default value) 6-42
the sensor. yyON
White Balance
Adjusts a white balance. - 6-42
Settings
Adjusts imaging for the Same as Image
Image Settings 6-42
White balance. Optimization
yyNormal
Changes a display
Image Display Direction (default value) 6-43
direction of an image.
yyRotate 180°
Backs up the data saved
Batch Backup in the sensor to the PC in - 6-21
a batch.
Transfers the settings
data (batch backup file)
Transfer Program Settings - 6-23
Backup saved in the PC to the
sensor.
A
Transfers the I/O polarity, yyEnable
Setting Transfer network settings and device (disabled after the transfer)
6-23
Options name simultaneously with yyDisabled
the settings data transfer. (default value)
Initializes the sensor
Initialize Sensor - 3-10
Initialize/ settings.
Update Updates the operation
Update Sensor - 6-44
software of the sensor.
Displays the model,
version, serial number,
Sensor Information MAC address, IP address, - 6-44
and device name of the
sensor.
Troubleshooting
Reference
Symptom Check point Remedy page
The PWR/ERR indicator An error occurred. Check the Refer to "Error Message".
light of the sensor is lighting errors for lighting or blinking in A-19
or blinking in red. red.
Is the power cable correctly Connect the power cable
2-8
connected? correctly.
The power of the sensor
does not turn on. Is the voltage or capacity of Use a power source of the
the power source met the correct rating. 9-2
specification?
Place a target at the correct
Is the installed distance of the installed distance. The
2-2
target correct? installed distance is depending
on the sensor type.
Place the sensor in such a way
Is the sensor view correct? that the sensor view matches 2-2
the target size.
Adjust the focusing position
Is the focus adjustment correct? 4-13
(focus) of the sensor.
Reference
Symptom Check point Remedy page
Set the function of Update
The status result is displayed Is the function of Update Image
Image in the RUN mode to 6-48
but the image is not. in the RUN mode set to [OFF]?
[ON].
The network may be affected
by the traffic in the in-plant LAN.
Configure a local network and -
Image update is slow. Is the network connected to the confirm the network connection
(during operation/settings) in-plant LAN? only for the IV Series.
Set the function of Update
Image in the RUN mode to 6-48
OFF.
The password lock of the
Is the input screen for the
sensor is enabled. Input the 6-34
unlock password displayed?
IV-Navigator is not operated. unlock password.
The password is lost and cannot Contact your nearest
-
unlock. KEYENCE office.
Is the output line correctly Correctly connect to the control
2-8
connected? unit.
Set the output line and output
Is the output setting correctly
settings correctly in the 4-60
set?
Settings Navigator.
Is the system in the setting Start the run mode
mode?
5-2
A
Is the threshold correctly set? Set the threshold correctly. 5-14
The status result is not
yySet the detection tool correctly.
output.
Is the tool correctly set? yySet the position adjustment 4-30
tool correctly.
Set the NPN or PNP according
Is the Polarity correctly set? to the circuits of the control 6-28
unit.
Set the N.O. (normally open)
Are the N.O. and N.C. correctly or N.C. (normally closed)
6-27
set? according to the circuits of the
control unit.
Reference
Symptom Check point Remedy page
Is the trigger condition set to Select [External Trigger] in
4-10
[External Trigger]? Trigger Options.
Is the input line correctly Correctly connect to the control
2-8
connected? unit.
Make the input line and input
Has the input setting been
settings correctly in [Input 6-26
An external trigger cannot made correctly set?
Settings].
be input.
When the NPN is selected
in the Polarity, the circuit
becomes a non-voltage input
Has the Polarity been correctly
circuit. When the PNP is 6-28
set?
selected in the Polarity, the
circuit becomes a voltage input
circuit. Check the cables.
The program number cannot Has the switching method for Place the check mark to the
be changed with the input “Enable program switching
the programs been correctly 6-26
line. through external input” check
set?
box.
Has the input line been Correctly connect to the control
2-8
correctly connected? unit.
Set the input line and input
Has the input setting been
settings correctly in [Input 6-26
correctly set?
A Settings].
When the NPN is selected
in the Polarity, the circuit
becomes a non-voltage input
Has the Polarity been correctly
circuit. When the PNP is 6-28
set?
selected in the Polarity, the
circuit becomes a voltage input
circuit. Check the cables.
IV-Navigator cannot be Refer to “Remedy when the
connect with sensor. Check the cables and settings. PC cannot be connected with A-25
the sensor”.
Image data cannot be Refer to “Remedy when data
Check the cables and settings. A-33
transferred via FTP. transfer via FTP is unavailable”
Error Messages
PWR/ERR
indicator light
PWR/ERR
Cause Remedy
indicator status
ON In operation. -
Green Setting in progress.
Blink -
Operation stopped.
yyTurn on the power of this device.
A system error occurred. yyIf the same error occurs, contact your nearest
KEYENCE office.
A startup memory read error
ON
occurred. yyInitialize the settings.
yyA data abnormality occurred
due to noise or because the
yyIf the same error occurs, contact your nearest A
KEYENCE office.
power switched OFF while
writing was in progress.
A trigger error occurred. yyThe trigger error can be fixed using one of the
A judgment process is not following procedures.
performed. yyNext normal trigger input
yyIf a target is to be imaged yyClear Error input
using an external trigger, the yySwitching the program number
Red external trigger will be input yyProceeding to the settings screen of the sensor
during a BUSY status. yyDo not input an external trigger during a BUSY status.
yyIf a target is to be imaged yySet the trigger interval of the internal trigger to a value
using an internal trigger, the that is longer than the processing time.
trigger interval will become yyAn error will not occur if the trigger is set to [Disable]
shorter than the processing described in output assignment for the Settings
Blink time. Navigator (Page 4-60).
An external master image yyAn external master image registration error can be
registration error (without fixed using one of the following procedures.
registered master image) yySuccessful next external master image registration
occurred. The master image yyClearing the Error input
is not updated.
yySwitching the program number
yyThe image to be registered
as a master image was not yyProceeding to the settings screen for sensor
imaged. yyTaking an image to be registered as a master image
yyThe work memory is and register it as an external master image.
insufficient. yyDeleting one or more detection tools.
PWR/ERR
Cause Remedy
indicator status
The external master image
registration error (with
registered master image) yyAn external master image registration error can be
occurred. The following fixed using one of the following procedures.
errors occurred even though yySuccessful next external master image registration
the image was updated and yyClearing the Error input
registered as a master image.
yySwitching the program number
yyFor the new master image,
the outline cannot be yyProceeding to the settings screen of the sensor
extracted with the outline yyChecking that the image to be registered and the
tool. detection tools/position adjustment settings are
Red Blink yyFor the new master image, applicable.
the area cannot be extracted
with the Color Area/Area tool.
An FTP error occurred. The
following errors occurred.
yyConnection with the FTP An FTP error can be fixed using one of the following
server failed. procedures.
yyTranfer to the transfer yyClick the [OK] button on the Error screen.
destination folder failed. yyClear Error input.
yyThe transfer speed could yyResolve the causes of transfer failure.
not catch up the sensor
processing speed.
yyPower is not supplied to this
device. yyConnect the power cable correctly.
Errors in a state that the PWR/ERR indicator light lights in red or blinks in red turn the error output ON.
“Cables”
�������������������
(Page 2-8)
“4.
�����������������������������������������������������������������������������������
Output Assignment (Setting Details for Outputting to Output Line)” (Page 4-60)
Output/
Message Cause Remedy
Indicator
Some tools can not correctly judge An external master image yyAn external master image
because of insufficient outline registration error (with registration error can be fixed
extraction amount as a result of registered master image) using one of the following
“Ext. Master Save”. occurred. The following procedures.
(Matching rate is 0.) errors occurred even yySuccessful next external
Check tool configuration. though the image was master image registration
Some tools can not correctly updated and registered yyClearing the Error input
judged because area is 0 as a as a master image. yySwitching the program number
result of “Ext. Master Save”. yyFor the new master yyProceeding to the settings
(Matching rate is 0.) image, the outline screen of the sensor
Check tool configuration. *2
cannot be extracted yyChecking that the image to be
with the outline tool. registered and the detection
Brightness of brightness adjustment yyFor the new master tools/position adjustment
area is not adjustable as a result of image, the area cannot settings are applicable.
“Ext. Master Save”. be extracted with the yyAdjusting brightness of the
Check configuration of brightness Color Area/Area tool. image to be registered properly.
adjustment. yyThe brightness
correction cannot be
performed correctly for
the new master image.
Outer master registration fails An external master image yyAn external master image
because image is not captured. registration error (with no registration error can be fixed
registered master image) using one of the following
Output/
Message Cause Remedy
Indicator
Network adapter not found yyEthernet cable is not Refer to “Remedy when the
connected to the PC. PC cannot be connected with the
yyThe network adapter is sensor” (Page A-25).
not correctly connected
to the PC.
Sensor not found Searching the sensor
failed.
Data transfer to sensor fails. Connection is not possible
because data transmission
to the sensor failed.
Communication timeout to sensor Connection is not possible
happens. because there is no
response from the sensor.
Network connection to sensor can Connection is not possible
not be performed. because the IV-Navigator
is not correctly connected
with the sensor.
Network connection to sensor can Connection is not possible
not be performed. because the connection is
not correctly nor directly
connected with the sensor.
Specified sensor is being Connection is not possible Disconnect the presently
connected to other monitor or PC. because the specified connected monitor or PC and
sensor is connected to then re-connect it.
a different monitor or a
different PC. A
Only one monitor or PC
can be connected to a
sensor at the same time.
Writing in file fails. Saving the file to yySpecify the saving destination
the specified saving correctly.
destination has failed. yyConfirm the access privileges of
the saving destination.
Access to file or folder fails. Accessing to the yyConfirm the access privileges of
specified file or folder the saving destination.
failed. yyChange the attribute of the
read-only folder.
Disk space is insufficient. Saving is not possible Delete a file to make an enough
because the amount space for the saving destination.
of free space in the
specified saving
destination is insufficient.
This file configuration data is for The setting files for a Read the setting files of a sensor
xxxx. different model of the of the same model.
This file is not readable. sensors cannot be read.
Output/
Message Cause Remedy
Indicator
FTP Connection Error Connection with the FTP Refer to “Remedy when data
server failed. transfer via FTP is unavailable”
(Page A-33).
FTP Transfer Error Data transfer to the
(Transfer Failed) transfer destination folder
failed.
*2
FTP Transfer Error Data which is larger than
(Insufficient Data Buffer) the remaining storage of
the FTP buffer has been
created and the transfer
failed.
*1 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Lighting (red),
PWR indicator light of the monitor: Lighting (red)
*2 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Blinking (red),
PWR indicator light of the monitor: Blinking (red)
Status Remedy
Status Remedy
Status Remedy
When the connection cannot be established by
searching the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network equipment.
“Connecting
������������������������������������
via network” (Page 2-11)
yyConfirm that the IP address of the PC does not coincide
with that of the sensor or another device. Also, correctly
The sensor was not found using the [Search set the subnet mask and the default gateway.
Sensor] button on the Network connection “Confirming/Setting the IP address of the PC” (Page A-31)
screen. yyChange to direct connection and confirm that the IP
address of the sensor does not coincide with that of the
PC or another device. Also, reset (initialize) the network
setting for the sensor.
“Operation for initial startup of the IV-Navigator (Direct
Connection)” (Page 3-6)
“Confirming/Setting the IP address of the sensor”
(Page A-31)
“Initializing the Network Settings (IP Reset Switch)”
(Page A-35)
yyThe following conditions are required for a successful
sensor search.
yyThe subnet masks of the sensor and PC are matched.
yyThe sensor network setting is not set or the IP address
is not duplicated. A
Status Remedy
When the connection cannot be established by
specifying the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
“Connecting via network” (Page 2-11)
yySpecify the correct IP address of the sensor.
yyIf the sensor IP address has not been set, connect by
the [Search Sensor] button.
���������������������������������������������������
“Searching for a sensor to be connected” (Page 3-7)
Connection is not possible even by inputting yyConfirm that the IP address of the PC does not coincide
the IP address into the Network connection with that of the sensor or another device. Also, correctly
screen and clicking the [Connection start] set the subnet mask and the default gateway.
button. “Confirming/Setting the IP address of the PC” (Page A-31)
yyChange to direct connection and confirm that the IP
address of the sensor does not coincide with that of
the PC or another device. Also, correctly set the subnet
mask and the default gateway.
Also, reset (initialize) the network setting for the sensor.
“Operation for initial startup of the IV-Navigator (Network
Connection)” (Page 3-6)
“Confirming/Setting the IP address of the sensor”
A (Page A-31)
“Initializing the Network Settings (IP Reset Switch)”
(Page A-35)
LINK/ACT indicator
light
Status of the
LINK/ACT Status Remedy
indicator light
Correct link with the PC or the
ON
Ethernet switch.
Link is normal.
Green Correct link with the PC or the When connection with the IV-Navigator is not possible,
Blink
Ethernet switch.
Data are being sent and
check the STATUS indicator light. A
received.
No correct linking with the PC
or the Ethernet switch.
yySupply power to the sensor.
yyPower is not supplied to this
yySupply power to the PC or the Ethernet switch of the
OFF unit or the connection target.
connection target.
yyThe cable is not connected
yyConnect the cable correctly.
correctly.
Status of
the STATUS Status Remedy
indicator light
Correct connection with the
IV-Navigator.
The connection with the
ON -
IV-Navigator has been
established by acquiring the
IP address.
Green No correct connection with the For direct connection
A monitor. “Remedy when direct connection is unavailable”
The IP address of the (Page A-25)
Blink sensor has been acquired,
but connection with the IV- For network connection
Navigator has not been “Remedy when connection via a network is unavailable”
established. (Page A-26)
zz
If correctly connected with a target sensor
“Operation for initial startup of the IV-Navigator A
(Direct Connection)” (Page 3-6)
The responded time from the sensor (input IP
address) will be displayed, and [0% loss] will be
displayed. 2 Click the [Program] button.
For Windows XP, [0% loss] will be displayed.
zz
If not connected with a target sensor
A message which indicates a failure for sending
the ping command will be displayed, and [100%
loss] will be displayed.
For Windows XP, [100% loss] will be displayed.
Status Remedy
yyConfirm the IP address of the FTP server and set it
correctly.
yyConfirm the port number of the FTP server and set it
correctly.
yyMoreover, confirm the firewall software on the PC
whether the port is available or not.
Connection with the FTP server failed.
yyConfirm the user name for logging in to the FTP server
and set it correctly.
yyConfirm the password for logging in to the FTP server
and set it correctly.
FTP
���������������������������
Destination (Page 6-36)
yyAuthorization for accessing the transfer destination folder
is not granted. Acquire the access authorization of the
transfer destination folder and perform the operation
A
again.
yyConfirm that there is no file with the same name as the
transfer destination folder name which has been set. If a
Data transfer to the transfer destination file with the same name exists, change the file name or
folder failed. change the transfer destination folder.
Transfer destination folder������������
(Page 6-36)
yyWhen you switched from the [Run] screen to the
[Program] screen, the screen is switched to the [Program]
screen after the transfer of untransferred data has
finished.
Status Remedy
yyChange the trigger cycle of the sensor.
“Setting
����������������������������������������
the Trigger Options” (Page 4-8)
yyConfirm the stress status of the network.
The network settings such as the IP address can Initializing the network settings
be initialized to the factory default by means of the
IP reset switch of the sensor.
1 Remove the fixing screw of the front cover
indicated by the mark.
yyThe IP reset switch is used when joining the
sensor used in another network to a new network,
or when trouble occurs during connection. Remove only the fixing screw of the front
yyDo not initialize a correctly connected sensor. cover indicated by the mark. Do not remove
The connection will be interrupted. the front cover.
Indicator
Settings after initialization light
Settings after
Setting Items
initialization
mark
100/10Mbps
Communication speed
Automatically switches
IP address setting BOOTP
method (Bootstrap Protocol)
IP address 0.0.0.0*1, *2 2 Insert a long and thin pin (1 to 2 mm in
*2 diameter) into the screw hole and press
Subnet Mask 0.0.0.0
the IP reset switch for about 3 seconds.
Default Gateway 0.0.0.0*2
*1 If the IP address is 0.0.0.0, only the BOOTP
client function can be used. A
Do not assign an IP address from the BOOTP
server or DHCP server except the IV-Navigator
to be connected.
*2 Becomes blank in the Network settings screen. Long and
“Changing
�������������������������������������������
the network settings” (Page 6-32) thin pin
Connecting method after initialization The STATUS indicator light will blink twice
(orange) and then turn off.
For direct connection The network setting is initialized.
Connects automatically with BOOTP. There is
no need to set the IP address. 3 Tighten the fixing screw of the front cover.
“Operation for initial startup of the IV-Navigator yyTightening torque : 0.25 to 0.35 N·m
(Direct Connection)” (Page 3-6)
For network connection
Search the sensor to be connected. A search
will be made for a sensor without an IP address,
set the IP address by following the instructions
on the screen.
“Searching for a sensor to be connected”
(Page 3-7)
Maintenance
O-shaped ring
(large)
A
Front cover
Dedicated screw
Dedicated screw
Front cover
MEMO
Index
Numerics C
1. Image Optimization..........................................7-9 Cables..................................................................2-8
1. Image Optimization (Clearly Image a Target)....4-6 Cancelling One-Shot output.................................8-6
2. Master Registration........................................7-10 Capture..................................................... 6-48, 7-20
2. Master Registration (Registering Changeover for a Target (Program Functions).....6-6
an Image to be a Reference for Judgment)........4-20 Change saved image file location......................6-48
3. Tool Settings...................................................7-12 Changing Over.....................................................8-7
3. Tool Settings Changing the logging conditions of
(Setting the Judgment Method for Targets)........4-28 the image history................................................6-20
4. Output Assignment.........................................7-13 Changing the network settings...........................6-32
4. Output Assignment Changing the PC settings (IP address setting)....2-16
(Setting Details for Outputting to Output Line)...4-60 For Windows 7..............................................2-16
For Windows XP...........................................2-16
A Changing the saving destination of an image....6-22
Changing the timing of the status output..............8-6
Achieving adequate image brightness...............5-30
Checking errors by observing
If brightness cannot be adjusted due to
the PWR/ERR indicator light of the sensor....... A-19
uneven brightness........................................5-30
Checking the view and installed distance.............2-2
If brightness cannot be adjusted in
Check Statistics/Histogram in operation.............7-19
the Auto Brightness Adjustment....................5-30
Clearing Errors...................................................8-10
Achieving good focus.........................................5-31
Clearing the saved images.................................6-19
If good focus cannot be achieved by
Color Area/Area tool...........................................4-42
the Auto Focus Adjustment...........................5-31
Color filters (color type only)...............................4-18
Adding a tool......................................................4-31
Communication cables............................... 1-10, 9-8
Adding/Editing/Copying/Deleting a tool..............4-31
Confirming error messages of the IV-Navigator.... A-21
Adjusting brightness...........................................4-12
Confirming or deleting the images registered
Adjusting the color tint (for color type only)........5-33
A Adjusting the installed distance (WD).................5-29
Adjusting Thresholds for Judgment....................5-14
for the Tool Auto Tuning......................................5-26
Confirming/Setting the IP address of the PC..... A-31
Confirming/Setting the IP address of
Advanced screen............................................... A-13
the sensor.......................................................... A-31
Advanced Sensor Settings....................... 6-49, 7-21
Confirming the existence of
Advanced settings for color extraction
the sensor from the PC..................................... A-31
(for color type only).............................................4-51
Confirming the firewall settings......................... A-32
Advanced settings for the sensor.......................6-30
Confirming the OK/NG images...........................5-26
Area tool.............................................................4-42
Confirming the registration results in
Auto Focus Adjustment Position
the test mode......................................................5-27
(auto focus type only).........................................6-35
Confirming the router settings........................... A-32
Confirming the saving destination of an image....6-22
B
Confirming the status by observing
Backing up in a batch.........................................6-21 the indicator light of the sensor......................... A-29
Backing up the image history in a batch.............6-19 Connecting directly.............................................2-11
[Backup] tab.......................................................6-31 Connecting method after initialization............... A-35
Basic adjustments........................... 5-34, 5-35, 5-36 For direct connection................................... A-35
Basic configurations of IV-Series..........................1-2 For network connection............................... A-35
Basic Operation Flow...........................................3-4 Connecting the Ethernet cable...........................2-12
Basic Operation for Tools...................................3-11 Connecting the PC and multiple sensors.............1-3
Basic Operation of Simulator................................7-3 Connecting the PC and single sensor..................1-2
Basic Operation of the Settings Navigator...........4-3 Connecting the power I/O cable of the sensor.....2-8
Batch Backup........................................... 6-44, 6-45 Connecting the sensor and the PC....................2-11
Bracket.................................................................1-9 Connecting via network......................................2-11
Brightness Adjustment........................................4-11 Controlling Timing of Judgment with Triggers......8-2
Brightness Adjustment settings..........................4-11 Converting IVP data to BMP data.......................6-52
Brightness Correction.........................................4-25
D F
Default value......................................................4-61 Field Network.....................................................6-33
Deleting a tool....................................................4-32 [File] menu................................................ 6-45, 7-18
Deleting the OK/NG images...............................5-26 Finishing the Settings Navigator...........................4-5
Deleting the software (uninstall).........................2-15 Fit to Window......................................................6-47
Description for symbols......................................8-12 Fixed Reference Area.........................................4-51
Digital Zoom (monochrome type only)...............4-18 Flow of the internal process...............................5-37
Disconnect..........................................................6-47 Focus Adjustment...............................................4-13
Displaying and outputting the status result.......... A-4 Focus adjustment for the auto focusing type......4-13
Displaying and outputting the status result Focus adjustment for
at the time of position adjustment........................ A-4 the manual focusing type...................................4-14
Displaying from the main screen in....................6-16 Folder composition and file naming rules...........6-25
Displaying from the main screen in [Run]...........6-16 For the processing time......................................5-37
Displaying the Program Details screen..............6-11 Front cover (for replacement)...............................1-9
Displaying the Sensor’s internal FTP.....................................................................6-36
image history screen..........................................6-16 [FTP] tab.............................................................6-30
Displaying the statistical information..................5-10
Displaying the tool information...........................5-12 H
Display methods for tools.....................................5-7
For color type..................................................5-7
Hardware............................................................2-14
[Help] menu.............................................. 6-50, 7-21
A
For monochrome type.....................................5-8
Hiding the statistical information.........................5-11
Dome attachment.................................................1-8
Hiding the tool information..................................5-13
E
I
Editing a program name.....................................6-12
Image display direction.......................................6-43
Editing a tool.......................................................4-31
[Image] menu........................................... 6-47, 7-20
Editing the tool window.......................................3-12
Image Optimization............................................. A-6
Enlarging the image display.................................5-6
Image while Running..........................................6-48
Environmental....................................................6-31
Imaging Area......................................................4-17
[Environmental] tab............................................6-30
Imaging the target widely...................................5-29
Error Messages................................................. A-19
Importing a program...........................................6-13
Ethernet cable (M12 4pin - RJ-45).....................1-10
Importing the individual status output of
Exit........................................................... 6-46, 7-19
each detection tool / logic.....................................8-5
Exiting the sensor settings and
Importing the Status Output.................................8-4
starting an operation.............................................5-2
Importing the total status /
Exiting the Simulator............................................7-5
total status NG output...........................................8-4
Export....................................................... 6-45, 7-18
Infrared polarization filter attachment...................1-8
Extended Functions for
Initialization.........................................................3-10
the Image Optimization......................................4-16
Initialize Sensor........................................ 6-44, 6-47
Extended Functions for
[Initialize/Update] tab..........................................6-31
the Master Registration......................................4-25
Initializing a program..........................................6-14
Extended Functions for the Outline tool.............4-39
Initializing the network settings.......................... A-35
Extended functions for
Initializing the Network Settings
the Output Assignment.......................................4-62
(IP Reset Switch)............................................... A-35
Overview of IV Series...........................................1-4 S
Overview of Screen and Operation......................3-2
Overview of the program functions.......................6-6 Save...................................................................7-18
Overview of the screen in [Run] / [Program]........5-3 Save Image........................................................6-48
Save Program Settings List................................7-18
P Save Statistics/Histogram Data in operation......7-18
Saving all the image histories individually..........6-18
Polarized visible light filter attachment.................1-8 Saving images and screens displayed on
Polarizing filter attachment...................................9-7 the IV-Navigator individually...............................6-22
Position Adjustment tool.....................................4-53 Saving procedure...............................................6-22
Power I/O cable (M12 12pin - stranded wire).......1-9 Saving the batch backup file................................7-3
Preparing the program functions..........................6-7 Saving the Sensor Settings and Images............6-21
Processing during an operation..........................5-33 Saving the sensor settings or the image history....6-21
Program Details........................................ 6-49, 7-21 Screenshot.........................................................3-11
Program Details screen..................................... A-11 Search Algorithm................................................4-40
Program Settings List.........................................6-45 Searching for a sensor to be connected...............3-7
Security..............................................................6-34
R Selecting a display method for tools.....................5-7
Reducing the effect of illumination variation.......5-33 Selecting a tool according to
Reducing the image blur....................................5-31 its intended purpose...........................................4-28
Reducing the shininess of the glossy or Selecting the tool................................................5-38
metal surface......................................................5-32 Selecting the tool by clicking it on the image........5-6
Registering the image files saved in the PC.......5-23 Selecting the tool from the status gauge..............5-6
Registering the images from Selecting the tool whose information to
the image history saved in the sensor................5-21 be displayed.........................................................5-6
Registering the Live image as a master image....4-21 Sensor.........................................................1-8, 1-11
Registering the master image...................4-21, 7-11 Sensor Information.............................................6-44
Registering the Master Image..............................8-8
Registering the OK/NG images to be used for
[Sensor Information] tab.....................................6-31
[Sensor] menu....................................................6-47 A
the Tool Auto Tuning...........................................5-19 Sensor’s Internal Image History............... 6-49, 7-21
Register the images taken with the sensor........5-19 Sensor’s Internal Image History (Confirming
Remedy when connection via the Images whose Status Result is NG).............6-15
a network is unavailable.................................... A-26 Sensor Update...................................................6-47
Remedy when data transfer via Setting a device name........................................6-31
FTP is unavailable............................................. A-33 Setting a search region............................ 4-37, 4-57
Remedy when direct connection is unavailable.... A-25 Setting a sensitivity................................... 4-37, 4-57
Remedy when the PC cannot be connected Setting a tool name............................................4-38
with the sensor.................................................. A-25 Setting items for the Color Area/Area tool..........4-42
Replacing the front cover.................................. A-36 Setting items for the Outline tool........................4-34
Required environment for Setting items for the Position Adjustment tool....4-54
the PC to be connected......................................2-14 Setting Logics.....................................................4-64
Reset Statistics...................................................6-47 [Setting] menu.......................................... 6-48, 7-20
Resetting to the Factory Default Settings...........3-10 Setting range of the Output Assignment.............4-61
Response time for the error clear input..............8-12 Settings after initialization.................................. A-35
Response time for Settings for disabling outlines................... 4-38, 4-58
the external master registration input.................8-12 Settings for the Trigger Options............................4-8
Response time for the switch program input......8-12 Settings List......................................................... A-6
Rotation Range........................................ 4-39, 4-59 Settings Navigator................................................4-2
Settings Navigator screen and
operation flow............................................... 4-4, 7-8
Settings Navigator (Sensor Setup) screen.......... A-6
Settings Navigator (Sensor Setup Simulation).....7-8
Setting the Advanced Information of
the Sensor..........................................................6-30
- IV Series User's Manual (PC Software) - A-41
Index
V
Version information................................... 6-50, 7-21
[View] menu.............................................. 6-46, 7-19
Voltage input
(When the PNP output is selected)....................2-10
W
When the NPN output is selected......................2-10
When the PNP output is selected.......................2-10
White Balance (for color type only)....................6-42
[Window] menu......................................... 6-49, 7-21
Z
Zoom........................................................ 6-47, 7-20
Zoom In..............................................................6-47 A
Zoom Out...........................................................6-47
August, 2012 2nd edition Addition of screw hole (1/4-20UNC) to the mounting adapter.
Compatibility with German / Chinese (Simplified) /
Chinese (Traditional).
Addition of the Simulator function.
Correction of the “2.” of the Software License Agreement
December, 2012 4th edition Compatibility with Italian / French / Spanish / Portuguese /
Korean.
Addition of Logic output / Total Status NG output / RUN output.
Addition of the FTP client function.
Compatibility with field networks (EtherNet/IP, PROFINET).
Addition of the IVP-Convertor.
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