3RM1 Hybrid Starter Webinar November 2014 Presentation

SIRIUS 3RM1 Hybrid Motor Starter
A simple and efficient product range for small motors
Page 1 February 2014 Siemens Industry

3RM1 Hybrid Compact Starters in 22.5mm width
What is a Hybrid Starter?
 The 3RM1 motor starters combine the benefits of

semiconductor technology and relay technology.
This combination is known as hybrid technology.
 The inrush current of motorized loads is conducted

briefly via the semiconductors.
 Advantage: The relay contacts are protected from the
inrush current. Reduced maintenance and longer
service life is achieved thanks to reduced wear and tear.
 The continuous current is conducted via relay contacts.

 Advantage: Relay contacts cause less thermal losses than
semiconductors and consumes less energy.
 Switch-off is implemented again via the semiconductor.

 Advantage: The relay contacts are only slightly burdened by arcs.
This results in increased service life.

SIRIUS 3RM1 Motor Starter
Now with safety functionality!
3RM10 3RM12 3RM11 3RM13
Direct starter Reversing starter Direct starter Reversing starter
Failsafe SIL 3
Motor overload protection ATEX motor overload protection
3 current ranges → (0.1-0.5 A / 0.4-2 A / 1.6-6.1 A)

2 control voltages → (DC 24 V / AC 110 … 230 V, DC 110 V)
2 terminal types → (screw connection, push-in, mixed terminals)
Page 3 Siemens Industry

4 Functions in one small device!
The 3RM1 Failsafe motor starter
Motor starter 3RM1 Failsafe
Direct / Reversing starters
With Safety functionality

Suitable for safety applications
up to SIL 3 / PL e / Cat. 4
With overload protection

ATEX certified up to SIL 2

Hybrid Compact Starters 3RM1
Group Installation
 Higher density in the panel – benefit

 Use UL489 CB or fuses for short circuit
protection
 Two types of Infeed Systems
3RM19 Comb Busbar for Mains UL489 MSP
 16A UL max rating or fuse required for UL
 2, 3 or 5 starter options
 Screw versions only in standard or safety
3ZY1 Device Connectors for Control 16A max per infeed
 For use with 3RM1 and 3SK1 Safety Relays

 Buses safety control across the starter group
in case of 3SK1 with 3RM11 / 3RM13.
 Buses coil control in the case of
3RM10 / 3RM12 only.
 No mixing of standard and safety starters in one
system. Separate systems should be used in this
case.
Technical details
Clockwise-/counter-
Control supply voltage,
clockwise rotation, Reset
signal output
Response
Standard mounting rail
fixture
LED indicator
Device, Failure, State,
Rotary encoding switch Reset mode
Setting motor current
Button Main circuit, 3 phase infeed

TEST / RESET / RESET MODE
Main circuit,
3 phase load

Key Features
Or both in one starter

Expanded Portfolio – NEW mixed terminal versions
• Maximum flexibility for wiring

labor savings
• Order with -3xxxx to get
spring loaded terminals on
control side and screw
terminals on power side of the
starter
• Allows for quicker termination
of all control circuits with
push-in technology for solid
core or stranded with ferrules
• Allows for use of power infeed
busbar system which is only
available with screw versions

SIRIUS 3RM1 Motor Starters
Connection method – details
Control circuit Main circuit
Max. 2.5 mm², Max. 4 mm²,

Screw terminals
(14 AWG) (12 AWG)

terminals – push-in
Max. 1.5 mm², Max. 4 mm²,

Spring-type
technology
(16 AWG) (12 AWG)

1 conductor!
2 conductors in
twin/duo
end sleeve
Tool Conductor

Value Prop - Significant Space Savings
- 64% - 82% - 86%

Value Prop – Energy Efficient
Hybrid controls
The SIRIUS 3RM1 motor starter combines
the benefits of semiconductor and relay
controls. This makes it especially:
 Low intrinsic power losses
 Hybrid technology
 Switching with semiconductors
 Control with relay contacts
 Solid-state overload relays
 Reduced temperature rise in the cabinet
 Smaller air-conditioning required
76%
The motor starter is especially suitable for
high switching frequencies.
Economical Compared to 3-piece motor starters

Value Prop - Energy Efficiency
Low losses thanks to hybrid technology and electronic current measurement
 By combining the functions and technology (and much more) of hybrid

technology for switching and controlling the current of the main current paths.
and a solid-state overload relay in a single device, contact resistances
(switching points, cable transitions, etc.) are reduced to a minimum.
-76% -73% -37%
8.1 8.1 8.3

Standard
starter, contactor
Power loss [W]
5.2 and overload relay

3RM1
compact starter
1.9 2.2
1 2 6.1 [A]
Motor current

Hybrid Compact Starters 3RM1 in 22.5mm width
Device connectors further

reduce wiring time by
allowing for the bussing of
the 24V control for the coil.
For every 5 starters, four do

not require connection, saving
~18 minutes of wiring time for
the group shown (2 min each)
Very simple system with plug

and play characteristics.

Same form factor as the 3SK1 Safety Relay

One System for evaluating, detecting and reacting
First time!! One system for evaluating, detecting and

reacting!!
 Easy handling
 No safety wiring
 Easy project planning
 Saves money and time
3SK13RM1 3RM1 3RM1 3RM1
In combination with 3SK1 …
… 100% Saving of Safety control wiring of the

actuating elements and therefore less time and less
potential for wiring errors

New Safety Versions
– all other characteristics stay the same
Brief description of 3RM11 and 3RM13 Failsafe Starters

 Width: 22.5 mm
 Direct-on-line or reversing starter
 Safety-related shutdown (SIL 3 / PLe / Cat4)
 Motor overload protection (ATEX SIL 2)
 Overload trip class: Class 10
 Group installation possible
 Short-circuit current rating with J type fuses up to 100 kA
 3 versions to 6.1A (3HP)
 (0.1 to 0.5 A; 0.4 to 2 A; 1.6 to 6.1 A)
 Rated operating voltage: 500 V
 Control supply voltage:
24 V DC or 110 to 230 V AC 50/60 Hz, 110 V DC

Specific features of the Failsafe version
3RM1 Failsafe switches off the motor

in case of an emergency!
 Safe switching with the 3RM1 is possible via the control voltage
or via the inputs for the 24 VDC-Version
-> The 3RM1 switches 3-phases.
3RM1 Failsafe is self-monitoring!

 The 3RM1 Failsafe monitors its safety-function:
-> In case of an error (e.g. welded relay contact) the 3RM1
doesn’t start the motor and signals a fault.
-> the Fault signaling output is not part of the safety function
-> to ensure the safety functionality the minimum current (phase
loss) is monitored even during the start-up routine

Group Assembly with Device Connector
Assembly with Standard 3RM10 / 3RM12 Assembly with Failsafe 3RM11 / 3RM13
• One infeed of 24 VDC supplies five motor • Assembly:

starters
• Each device connector group consists of 5
• 2 possibilities for group assembly: motor starters at the most, and the group
ends with a termination connector
• Each device connector group consists
of 5 motor starters at the most, and the • Each group of 5 is supplied individually with 24 VDC
group ends with a termination connector (A1) via a safe output
• All motor starters are connected in one • Safe switching via control voltage supply of the
device connector group, the last motor
Geräteverbinder whole group
starter is connected via termination
Abschlussverbinder
connector
Safe Safe Safe

output output output
L+
L- L-
Device connector
Termination connector

Safe switching of groups of 3RM1 motor starters
• The safety relay can supply up to five L+

L-
motor starter with 24 VDC
With Safety relay 3SK1
• The 3SK1 disconnects the control voltage 3SK1 3SK1 3RM1 3RM1 3RM1 3RM1 3RM1
supply in case of hazards, so the whole

group is safely shut down.
• More than 5 motor starters:
• Additional motor starter groups can be
connected and safely switched off via
wiring on the safe outputs of the 3SK1
System
Device connector
Termination connector
L-
With any FDQ
• For safe switching of groups of 5, the control voltage supply A1 (L+) of

the first motor starter gets connected with a safe output FDQ
• Depending on the type of the FDQs and the wiring it is sufficient to
switch off via A1, otherwise A2 needs to be switched off as well. See
system manual for details.

Motor Starter SIRIUS 3RM1 Assembly guideline
Motor loads, ambient temperature 40°C
3RM1001/1002 or 3RM1201 / 1202

3RM1101/1102 or 3RM1301 / 1302
Ie_AC53 ≤ 4.6 A
No limitations until 4.6 A1) 3RM1007 or 3RM1207
setting or higher 3RM1107 or 3RM1307
a a a > Minimum distance = 22.5 mm

The 3RM19 Comb Infeed and 3ZY1 Device
Connectors are both suited for this spacing
requirement
From 4.6 A single blank spacing
1) only possible when motor starters next to the 7A device will carry max 2 A.
In all other cases refer to the derating table in the product manual (next slide).
Motor Starter SIRIUS 3RM1
Mounting and Derating Data
a a
A = 22.5mm clearance

Technical details – sample circuit diagram (control circuit)
Direct-on-line
Direktstarter starter
DC 24 24 V DC
V mit with switch operation
Schalterbetrieb
DC 24 V
L+
L-
Control voltage
Ein
Start Fern-Reset
Reset
Control inputs
L1 L2 L3 A1 A2 IN 1 IN 3 95
Start Reset
Error Error signaling

3RM1 contacts
Out 96 98
T1 T2 T3 Signaling output

Technical details – sample circuit diagram (control circuit)
24 V DC failsafe reversing starter

with control system
Control supply voltage
Control inputs, safety-

related shutdown is
performed via IN1, IN2

Technical details – safety-related shutdown
Version Us 24 V DC Version Us 110 V DC, 110 to 230 V AC
 Safety shutdown to SIL3 / PL e  Safety shutdown to SIL3 /

Cat.4 PL e Cat.4
Removal of the
control voltage
 Shutdown by removing the 24 V  Shutdown by removing the voltage

DC on A1 Us on A1, IN1, IN2
 It is not necessary to shut down A2 if  It is not necessary to shut down A2 if

shutdown is achieved by means of shutdown is achieved by means of wiring
wiring that is resistant to cross circuit that is resistant to cross circuit or short-
or short-circuit to P. circuit to P.
 Safety shutdown to SIL3 / PL e

Cat.4
Removal of the
control signals
 Shutdown by removing the Shutdown via the control signals

control signals on IN1, IN2
IN1, IN2 is not possible for the
 It is not necessary to shut down M1, 110-230V version.
M2 if shutdown is achieved by means
of wiring that is resistant to cross
circuit or short-circuit to P.

Technical details – control voltage
Motor starter 3RM1

 A1, A2 control voltage
 95,96,98 Fault signaling output
 IN1 Direct starter
 IN1, IN2 reversing starter
Standard 3RM10 / 3RM12 Failsafe 3RM11 / 3RM13
24 V DC: 24 V DC:
• IN3 remote reset • M1, M2 ground for inputs IN1

and IN2
• OUT: feedback „motor run“
110 V DC, 110 – 230 V AC:

• IN3 remote reset 110 – 230 V AC / 110 V DC:

Safe Switching with 3RM1
3RM1 motor starters can be

used in safety circuits.
Safe switching can be
realized, for example, with a
safety PLC, 3TK28 or 3SK1
safety relay and power
contactors.
The following examples
describe possible
configurations that
correspond to the various
safety levels.

Safe Shutdown via Control Supply Voltage up to
SIL 3 or PL e
In the case of safe shutdown via the control supply voltage, the control supply voltage is disconnected from a
motor starter, at which point safe shutdown of the load is started. Groups of up to five motor starters can be
set up using the optional 3ZY1212 device connectors. In this case, the control supply voltage is disconnected
from just one of the motor starters, at which point the remaining motor starters of the group also shut down
safely
Safe Shutdown via Control Inputs up to SIL 3 or
PL e
The 3RM11 motor starter (direct-on-line starter) has the safe control input IN1. The
3RM13 motor starter (reversing starter) by contrast has two control inputs, IN1 and
IN2, for specifying the direction of rotation. Operational switching as well as safe
shutdown can be carried out via these inputs.
Safe Shutdown in Conjunction with 3SK1 Safety
Relays to SIL 3 or PL e
The SIRIUS 3SK1 safety relays and the SIRIUS 3RM1 motor starters can be
connected up using the 3ZY1212 device connectors without any further wiring. Up to
five motor starters can be operated together with one safety relay on one device
connector group. The motor starters are supplied with control supply voltage from the
safety relay via the device connector. The advantage of this solution is that up to five
motor starters can be safely shut down with minimum wiring.
Safe Shutdown of Several Motor Starter Groups
up to SIL 3 or PL e
If more than five motor starters are used, these can be placed on device connectors
in groups of five. Safe shutdown of the individual groups takes place in the same
way as the examples shown above.
Safe Shutdown of Several Motor Starter Groups
up to SIL 3 or PL e (cont.)

Standard 3RM1 Safe Switching up to SIL 1 or PL c
The 3RM1 motor starter has no effect or

influence on the safety function of the
application. For this reason, the 3RM1 motor
starter is not taken into consideration in the
safety application, either in the positive or
negative sense, and thus does not have to be
included in the calculation for normative proof.
If achievement of SIL 1 according to IEC 62061 or PL c according to ISO 13849-1is required, the series
connection of an additional contactor with the 3RM1 motor starter, in conjunction with a safety relay suitable
for this (e.g. 3SK1111), is necessary, along with monitoring of the contactor's auxiliary contacts.
Standard 3RM1 Safe Switching up to SIL 2 or PL d
While the enabling circuits of the safety relay are closed, the undervoltage release is supplied with voltage. When the EMERGENCY STOP
is actuated, the power contactor switches off immediately. The voltage at the time-delayed outputs 37/38 and 47/48 is retained for the set
time. After expiration of this time, the undervoltage release will continue to be supplied with voltage via the power contactor's auxiliary
contact, which is now closed again. Only in the case of a fault in which the contactor does not switch off and the auxiliary contact thus
remains open does the undervoltage release switch off after expiration of the set time according to the switching time of the contactor.

Standard 3RM1 Safe Switching up to SIL 3 or PL e
Safe switching up to SIL 3 according to IEC 62061 and PL e according to ISO 13849-
1 requires the use of two redundant contactors and monitoring of the auxiliary
contacts of both contactors. Two-channel monitoring of the EMERGENCY STOP is
also required here.
Standard 3RM1 Safe Switching of a Group of
Motor Starters up to SIL3 or PL e
Safe switching of a group of motor starters up to SIL 3 according to IEC 62061 or PL e according to ISO 13849-
1 is implemented in the same way as for an individual motor starter. The power contactors must be dimensioned
accordingly. The 3ZY1 device connector enables up to five motor starters to be connected to each other. In this
case, the control supply voltage only has to be connected to the first motor starter and is then distributed to the
downstream motor starters via the device connectors.

Application Manual - SIRIUS Safety Integrated
Contents:
Includes the 3RM1 Failsafe motor starters:
• Wiring diagrams in combination with

3SK1, MSS or PLC
• Advantages and disadvantages of safe

shutdown methods
• Safe shutdown of more than 5 motor

starters

Thank you!!
For more information:

www.usa.siemens.com/3RM1

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SIRIUS 3RM1 Hybrid Motor Starter

A simple and efficient product range for small motors

Page 1 February 2014 Siemens Industry

 The 3RM1 motor starters combine the benefits of

 The inrush current of motorized loads is conducted

 The continuous current is conducted via relay contacts.

 Switch-off is implemented again via the semiconductor.

Page 2 February 2014 Siemens Industry

3RM10 3RM12 3RM11 3RM13

Direct starter Reversing starter Direct starter Reversing starter

3 current ranges → (0.1-0.5 A / 0.4-2 A / 1.6-6.1 A)

Page 3 Siemens Industry

The 3RM1 Failsafe motor starter

Motor starter 3RM1 Failsafe

Direct / Reversing starters

With Safety functionality

With overload protection

Page 4 February 2014 Siemens Industry

 Higher density in the panel – benefit

3ZY1 Device Connectors for Control 16A max per infeed

 For use with 3RM1 and 3SK1 Safety Relays

Button Main circuit, 3 phase infeed

Page 6 Siemens Industry

Or both in one starter

Page 7 February 2014 Siemens Industry

• Maximum flexibility for wiring

Page 8 February 2014 Siemens Industry

Control circuit Main circuit

Max. 2.5 mm², Max. 4 mm²,

(14 AWG) (12 AWG)

Max. 1.5 mm², Max. 4 mm²,

(16 AWG) (12 AWG)

Page 9 Siemens Industry

- 64% - 82% - 86%

Page 10 February 2014 Siemens Industry

Economical Compared to 3-piece motor starters

Page 11 Siemens Industry

Low losses thanks to hybrid technology and electronic current measurement

 By combining the functions and technology (and much more) of hybrid

-76% -73% -37%

8.1 8.1 8.3

5.2 and overload relay

Page 12 February 2014 Siemens Industry

Device connectors further

For every 5 starters, four do

Very simple system with plug

Page 13 February 2014 Siemens Industry

Page 14 Siemens Industry

First time!! One system for evaluating, detecting and

3SK13RM1 3RM1 3RM1 3RM1

In combination with 3SK1 …

… 100% Saving of Safety control wiring of the

Page 15 Siemens Industry

Brief description of 3RM11 and 3RM13 Failsafe Starters

Page 16 February 2014 Siemens Industry

3RM1 Failsafe switches off the motor

3RM1 Failsafe is self-monitoring!

Page 17 Siemens Industry

• One infeed of 24 VDC supplies five motor • Assembly:

Safe Safe Safe

Page 18 Siemens Industry

• The safety relay can supply up to five L+

supply in case of hazards, so the whole

• For safe switching of groups of 5, the control voltage supply A1 (L+) of