200 e

E200 Operational Manual V2.
10
E200 Numerical Control System

Operation Manual
Version : V2.10
南京埃斯顿工业自动化有限公司/ESTUN Industrial Automation Co., Ltd

南京江宁经济开发区将军南路 155 号邮编 211100 电话(TEL):025-52785569
No.155,Jiang Jun Road South,Jiang Ning Development Zone,Nanjing P.R.C 211100
E200 Operational Manual V2.10
Chapter 1 Introduction
E200 is a programmable two(2) axes controller specially for conventional press brake.
1. Back gauge position control (X-axis) and block position control of beam(Y-axis).
2. Single directional positioning, which can eliminate the backlash of ball screw.
3. Retract function, which can avoid collisions between back gauge and work pieces.
4. Automatic reference point searching.
5. Memorize position in case of power off, to provide site protection of parameters,
positions and programs.
6. Position teach-in.
7. Maximum (25) bend steps in one program.
8. (3) drive methods to choose.
9. Jog running before CNC finds the reference point.
10. CNC has CAN bus, which can drive servo motors by using “CANopen” protocol.
1.1 Panel Description
As shown above figure, we’ll discuss the E200 operating panel below.
(1)LCD
LCD is designed for displaying data and information when using this controller.
(2)Function-Switching Key
This key provides parameter-switching, program-management and single,
double-programming.
(3)Clockwise Operating Key Manually
In the single-programming interface, press this key to enable the axis the
cursor selects to slowly move to the increasing counting.
(4)Page-turning Key clockwise
In the single-programming interface, press this key to display the content
pre-page shows. In the program-management interface, press this “key” to move
the pre-program.
(5) Optional& Speedy Key
Press “clockwise operating key manually” or "inverse operating manually”, this
controller shall judge the direction from the axis the cursor indicates and output
speedy working signal.
(6)Right-turning and Right-Moving Cursor Key

If the next is available in the current interface, this key is designed to provide
two functions.
If the cursor directs the last parameter, press this key to display the content the
next page shows.
If the cursor doesn’t directs the last parameter, press this key to move the next
parameter.
(7) Inverse Operating Key Manually
In the single-programming interface, press this key to enable the axis the
cursor selects to move to decreasing counting direction at low speed.
(8) Empty Key
This key is to empty the contents the input area contains.
When this E200 stops working, this key will remove
(9) Symbol Key
Press this key to switch the symbol of value in the input area.
(10)Pause Key
Press this key to enable the E200 to pause and the red LED shall light. At this
moment, parameters and programs are editable.
(11)” Execute” Key
Press this key enables this controller to perform its duty. LED shall display the
actual position at X/Y axis and the green LED will light on. At this moment, this
controller shall start automatic positioning.
(12)” Confirm” Key
This key is to confirm the content the input area shows and to line feed. The
cursor shall shift the next parameter. When it directs the last parameter, the
cursor shall shift the first parameter.
(13)”Decimal” Key
This key allows you to input decimal symbol.
(14)”Figure” Key
The E200 provides 10 “figure” keys.
(15)STOP LED
When the E200 stops working, the LED shall light on.
(16)START LED
When the E200 is performing its duty, the LED shall light on.
1.2 Function Switches
Press key, choose single step program, multi-step program, program

management and program constant mode in turn. See the flow diagram as below.
The double-step programming interface is shown as follows.
PROG 2 STEP 1 / 2
X —— 100.0 Cx —— 0.0
Y —— 20.00 Cy —— 0.00
D x —— 10.0 Rep. —— 1
INPUT： mm
In the double-step programming interface, press and the interface will appear
below.
PROG 2 1/ 10 PS
X 100.0
Y 20.00
1/ 2 STP RPT 1/1 TS mm
Please refer to the program management interface below.
PROG 2 2 SP 10 PS
1□ 2■ 3□ 4□ 5□
6□ 7□ 8□ 9□ 10□
11□ 12□ 13□ 14□ 15□
16□ 17□ 18□ 19□ 20□
INPUT：
Please refer to the constant interface below,
CONSTS
X ref-cor 0.0
X teach-in 10.0
Y ref-cor - 0.05
Y teach-in 20.00
INPUT： 1/3 PG
Chapter 2 Single step Operation
Press key to enter single-step interface.

In this interface, only one-step program is allowed to be input and repeated execution.
The single-step operation contains common constants used in bending, X position, Y
position and retracting distance.
2.1 Single-Step Programming
See the operation screen as below for details:
SINGLE
Xp —— 100.0 X —— 0.0
Yp —— 20.00 Y —— 0.00
Dx —— 10.0 Delay ―― 50
INPUT： mm
By means of setting the data as shown in above menu, the operator

is able to control the positioning operation directly. Parameter
details are described as below:
 Xp
Description: programmed position of X axis
Unit: mm / inch
 X
Description: actual position of X axis (read only, modification not allowed)
Unit: mm / inch
 Yp
Description: programmed position of Y axis
Unit: mm / inch
 Y
Description: actual position of Y axis (read only, modification not allowed)
Unit: mm / inch
 Dx
Description: retract distance of X axis
Unit: mm / inch
 Delay
Description: the Relay time for retract
unit:(5ms)
2.2 Single-Step Process
When press key，the axis will move to programmed position.
SINGLE
X 100.0
Y 20.00
INPUT： mm
At this moment, the user can start to bend the material.
When key is pressed, E200 will be in manual mode, then it’s available toinput new
data.
2.3 JOG
In single step mode, operator may also move the selected axis directly by pressing the
keys, which is helpful for users when they doing commissioning of the machine and
bending of work pieces.
When E200 CNC system stops in single step mode, press the Manual key on the
operation panel to perform JOG operation. Follow the procedure as below:
 Press key，the axis selected by the cursor moves toward increasing

direction at low speed; when the key is released, axis is stopped.
 Press key ， the axis the cursor directs will move slowly towards
decreasing
counting. When releasing the cursor, the movement will stop. key，the axis selected by
the cursor moves toward decreasing direction at low speed; when the key is released,
axis is stopped.
 press key together with key, the axis selected by the cursor
moves toward increasing direction at high speed; when the key is released,
axis is stopped.
 press key together with key, the axis selected by the cursor
moves toward decreasing direction at high speed; when the key is released,
axis is stopped.
MANUAL
X 100.0
Y 20.00
INPUT： mm
Press key to go out of manual operation menu and return to

single step operation interface.
Chapter 3 Automatic processing
All the automatic processing operations are subject to current program in E200.
Operator must confirm current program before any processing operation.
Press key and go into Program Management menu as below:
PROG 2 2 SP 10 PS
1□ 2■ 3□ 4□ 5□
6□ 7□ 8□ 9□ 10□
11□ 12□ 13□ 14□ 15□
16□ 17□ 18□ 19□ 20□
INPUT：
It’s available to set totally forty(40) programs for production in E200. Each program
has its unique product number for identification. All these programs can neither be
created nor deleted, and they can only be modified according to user’s requirements.
The programs are all displayed in two pages, user may use
Press key or key to turn the pages and mover the cursor.
There’re two ways to select a program as current program:
1. Press key and move the cursor, when the cursor locates on required program,
press Enter key to set this program as current program.
2. The program number of target program can be input by means of Number keys,
press Enter key to set this program as current program.
System displays as below:
PROG 3
STEP NUM 3
PIECES PRE 10
PIECES FINISHED 5
Retract delay(x 5ms) 200
INPUT：
E200 CNC system will display the product information of current program, operator
may select to change parameters or start to operate directly.
3.1 Parameter Setup
When current program is selected, user may edit the program
PROG 3
STEP NUM 3
PIECES PRE 10
PIECES FINISHED 5
INPUT：
 Program steps
Description: bends numbers of the product
Unit:
 Preset pieces
Description: product numbers to be bended System will stop automatically if
reaches the preset pieces. When preset pieces is set as zero, counter runs but
system does not stop.
Unit: Piece
 Processed pieces
Description: to set pieces which have been bended. The counter value is
added to 1 after each completion of processing program. System will stop
automatically if processed pieces reach the preset pieces.
Unit: Piece
 Retract delay
Description: the Relay time for retract
unit:(5ms)
When setup is done, press key, system displays the data of first work step:
PROG 2 STEP 1/ 3
X —— 100.0 Cx —— 0.0
Y —— 20.00 Cy —— 0.00
D x —— 20.0 Rep. —— 1
INPUT： mm
 X
Description: programmed position of X axis
Unit: mm / inch
 Cx
Description: programmed position correction of X axis
Unit: mm / inch
 Y
Description: programmed position of Y axis
Unit: mm / inch
 Cy
Description: programmed position correction of Y axis
Unit: mm / inch
 Dx
Description: retract distance of X axis
Unit: mm / inch
 Rep
Description: repetition times of current step
Unit:
Press key, system displays data of the next work step.
PROG 2 STEP 2/ 3
X —— 200.0 Cx —— 0.0
Y —— 15.00 Cy —— 0.00
D x —— 20.0 Rep. —— 1
INPUT： mm
Press key once again and enters into the next step, if current step is the last step,
then Parameter Setup page is displayed.
Press key to get a display of the contents in the previous step. If current display
is Parameter Setup page, then the last work step is displayed.
3.2 Bending steps of a program
In E200 CNC system, there’re up to 25 bend steps in each program, and the parameters
of each bend step are independent.
 If the original program is empty and selected for the first time, system will
display the setup page, the user only needs to input the number of working
steps, after that the system will finish automatically the default parameters
required by production.
 If there is some data existing in a program, user can also select the program
and change the working steps in the program management page.
 If the number of new working steps is more than original value, then system
will add relevant step parameters at the end of the original program, all new
parameters for working steps are default.
 the contrary, system will delete the last bend step in original program to make
it conform to the requirement by working steps, all the original data in the
saved bend step will keep unchanged. After that, user may update the datum of
each working step according to production.
If the bend steps in current program need to change, press key or key，
parameter management page will be displayed after the last bend step completes or
before making the first bend step, now it’s allowed to change the parameters directly
3.3 Setting and changing production counter
As being described in previous pages, program of each product has individual

preset pieces. When a program is selected as current program, parameter
management page is displayed, now it’s allowed to set preset pieces or change the
settings.
If preset pieces of current program needs to be changed, press key or

key to go onto program setup page, then user may set preset pieces or change the
settings.
System will count the number of processed parts automatically until it stops subject
to arrival of preset pieces. New processing can only be performed when system is
restarted, at this time counter will be cleared.
If the user does not want to use the function of preset pieces, set the preset pieces
of current program as zero(0), then the counter for processed pieces runs as usual but
the system will not switch automatically to Stop mode.
The number of processed parts increases automatically with production running,
when the number of preset pieces arrives, system will stop automatically. If required,
user may also set the exact number of finished parts.
Chapter 4 Automatic running
When parameter setup is done, press key to start position operation

according to the parameters set in current program and bend steps. System
displays as below:
PROG 3 1/ 10 PS
X 100.0
Y 20.00
1/ 3 STP REP 1/1 TS mm
From the screen display, it’s easy to view current position, current program number,
current working step, repetition times and current
step and part counter value.
Every time a step change signal comes, system switches automatically to next working
step and starts positioning operation automatically.
 If the repetition times of current step are not 1, the value will be added to 1
every time a step change signal comes. And system will go down to next step
until the preset repetition times of current working step arrives.
 If current step is the last step, then system loads in automatically the first
working step upon arrival of the step change signal, and the part counter value
is added by 1.
4.1 Programming
Multi-step programming means a program can be executed several times in continuous

mode, and every program step can be executed repeatedly. In multi-step mode,
positioning and bending operation can be performed for several times.
In Manual Stop page, press key and retrieve the latest program; or press
key to go into program list page, new program can be created or retrieved here. Press
key and enter into program setup page, press and go into the editing
page of working step, PageUp or PageDown key can switch between

program setup page and editing page of working step.
Example 2：Multi-step program with two axes
Some part is as shown below and the user needs to make

50 parts:
First bending：50mm，90 degree；
Second bending：100mm，90 degree；
Third bending：toward the other side 300mm，90 degree；
See following diagram for details:
According to technological requirement of parts to be processed and depending on the

machine, the details are as below:
First bending:
X axis position：50.0mm， Y axis position：85.00mm，Retract：10mm;
Second bending:
X axis position：100.0mm ， Y axis position：85.00mm，Retract 10mm;
Third bending:
X axis position：300.0mm ， Y axis position：85.00mm，Retract：20mm;
Go into program list page, enter the number 2 and press to select Program
No.2 as current program.
Procedures to edit parameters are as below:
1. Go into parameter setup page, select the number of steps in the program, then enter
the number 3 and press Enter key to confirm input. Select preset pieces, enter the
number 50 and press Enter key to confirm input.
PROG 2
STEP NUM 3
PIECES PRE 10
PIECES FINISHED 0

INPUT：
2、Press key and go into the parameter page of the first bending step, enter the
parameters as required in the following diagram:
PROG 2 STEP 1/ 3
X —— 50.0 Cx —— 0.0
Y —— 20.00 Cy —— 0.00
Dx —— 20.0 Rep. —— 1
INPUT： mm
3、Press key and go into the parameter page of the second bending step, enter
the parameters as required in the following diagram:
PROG 2 STEP 2/ 3
X —— 100.0 Cx —— 0.0
Y —— 20.00 Cy —— 0.00
Dx —— 20.0 Rep. —— 1
INPUT： mm
4、Press key and go into the parameter page of the third bending step, enter the
parameters as required in the following diagram:
.
PROG 2 STEP 3/ 3
X —— 300.0 Cx —— 0.0
Y —— 20.00 Cy —— 0.00
Dx —— 20.0 Rep. —— 1
INPUT： mm
5、When parameter setting is OK, user may view all the entered parameters with
key and key. Besides, all the parameters can be changed if necessary.
6、When user makes sure all the parameters are correct and confirmed, press key
to start part processing.
Note:
1. When multi-step programming is done, the program will start execution from the
beginning step before press , otherwise, program will start positioning and
processing from current working step.
2. User may view the program setup info and parameters of working steps with key
and key .
3. Multi-step programs can be retrieved or modified.
4. After processing of all parts is completed, say, the 50 pieces in Example 2, system
will be switched to Stop status automatically, when the program is restarted system will
go into another production of 50 parts.
5. When current program is reset, the counters for preset pieces and processed pieces
are both cleared to zero automatically.
Chapter 5 Safe Operation
5.1 Enter Users’ Parameter Interface
Follow the step below to enter users’ parameter setting interface.
Press to enter program option interface.
PROG 2 2 SP 10PS
1■ 2■ 3□ 4□ 5□
6□ 7□ 8□ 9□ 10□
11□ 12□ 13□ 14□ 15□
16□ 17□ 18□ 19□ 20□
INPUT：
Enter password 1212 and enter “enter” to enter users’ parameter

interface.
CONSTS
X ref-cor 0.0
X teach-in 0.0
Y ref-cor 0.00
Y teach-in 0.00
INPUT： 1/3 PG
Press to move the cursor to choose the parameter you desire to modify.
Press “figure” key and to input the set value. Press to confirm such
modification.
Once the modification is completed, it will take effect. No need to re-star the E-200.
and Press to return to the program option interface.

5.2 Customer parameter setup

CONSTS
X ref-cor 0.0
X teach-in 0.0
Y ref-cor 0.00
Y teach-in 0.00
INPUT： 1/3 PG
 X Compensation
Description: reference point correction value of X axis, for correction of
reference point searching error, it’s disabled when the reference point
searching method is set as “save current position in case of power
interruption”.
Range：
Unit：mm/inch
Default：0
 X Teach in
Description: to set current position of X axis, the settings will take effect
immediately, this is only available for the occasion that the reference point
interruption”.
Range：
Unit：mm/inch
Default：0
 Y Compensation
Description: reference point correction value of Y axis, for correction of
reference point searching error, it’s disabled when the reference point
interruption”.
Range：
Unit：mm/inch
Default：0
 Y Teach In
Description: to set current position of Y axis, the settings will take effect
immediately, this is only available for the occasion that the reference point

interruption”.
Range：
Unit：mm/inch
Default：0
 Language selection
Description:To select the language to be used.
0 refers toChinese,
1 refers to English.
Range：0-1
Unit：none
Default：0
 Metric/English system conversion
Description:To select the language to be used.
0 refers to Metric system,
1 refers to English system.
Range：0-1
Unit：none
Default：0
 X safe area
Description: to protect the back gauge and limit switches, back gauge
keeps running at low speed within this range.
Range：0-9999
Unit：mm/inch
Default：20.0
 Y safe area
Description: to protect the dies and limit switches, the slide keeps running
at low speed within this range.
Range：0-9999
Unit：mm/inch
Default：20.0
 Inputs monitor
Description: system default is 0; when it’s changed to 1, input monitoring
is available in single step and manual mode.
Range：0-1
Unit：none
Default：0
 REV: Software version

Description: version info of system software, not allowed to be changed;
when the software is updated, the display value of the parameter also
increases.
5.3 Position Teach in
When the value of parameter” Ref. search mode” is set as “1”,which means “Save
current position in case of a power interruption”, if there’s any movement on any axis
after a power interruption, the position saved in the system is not correct, therefore, it
can’t be used for subsequent processing. Then manual teach in to current position is
required.
Follow the operation procedures as below:
1. Use a measuring instrument to get the exact position of the axis which need teach in,
the measuring zero point of X axis is on the centerline of tool edge, die closing operation
and bending test are required by Y axis.
2. Press key and go into program selection page, enter password: “ 1212 ” and
then press key to confirm input, system displays customer parameters.
3. If X axis needs Teach In, press key to select “X axis Teach In”, enter the
measured value as described in Step 1 and then press the Enter key. Follow the same
steps when Y axis needs Teach In.
4. After setting up is done, press key to go out of user parameter page and
return to program selection page.
5. Press key again, go into single step or automatic mode, user will see the
current position displayed on the system is the same as the set value by means of
Teach In operation.
Note:
If the deviation between Teach In position and actual position is too large, the
maximum and minimum value protection function inside E200 CNC system are lost,
which will easily brings safety hazard to processing.

Operation of ”Position Teach in” is valuable, only when the value of parameter ” Ref.
search mode” is set as “1”.
Chapter 5 ERRORS & WARNINGS
When value of parameter ”motor drive method” is ‘0’,the E200 CNC will check itself,
and display warning messages on LCD.
ALARM
A．48：
CAN CHECK ERROR
INPUT：
(1) When E200 check a warning ,the output ‘S－ON’ is forbidding.
(2) To clear display of warnings, press key，then press key.
(3) Press key , return to the main interface.
The E200 CNC records every alarm to reform a list, and the list can display in
CONST interface ,by which enter password ‘1212’:
ALARM RECORDS
1、 Ax．11 2、 Ax．03
3、 Ax．09 4、 Ax．07
5、 Ax．04 6、 Ax．02
7、 Ax．05 8、
INPUT：
Chapter 6 FAQ
This section provides information to guide the user in understanding different

fault condition and their general troubleshooting procedures, and with their
possible solutions.
1. Q：No display
A：Check the power supply. Make sure the polarity of power is correct.
2. Q：Can’t modify programs and parameters
A：Check if COM1 is connected properly to 0V, if KEY is connected
properly to +24V.
3. Q：The motor can’t run after pressing start key.
A：Check if mechanical part is locked and slide block slipper is locked or
located on TDC .Check if high speed or low speed are is set to 0 if the
motor is drived with EDC.
4. Q：The motor can’t switch high velocity and low velocity.
A：Check if the signal of high velocity or low velocity is connected
properly, if the motor’s power is too low.
5. Q：Controller can’t change step when working In multistep program.
A：Check if IN1(START) is connected properly to +24V when slide block
slipper is locked or located on TDC .
6. Q：Controller can’t count workpieces.
A：Check if IN1(START) is connected properly to +24V when slide block
slipper is locked or located on TDC .
7. Q：Controller should be increment when backboard is moving to back
limiting switch. But it’s decreasing.
A：Modify encoder’s counting direction.
8. Q: When press “+”, backboard should move to back limiting switch if
the motor is drived with servo driver, but don’t.
A: Adjust motor direction.
9. Q：System is out of control。
A：Check if encoder’s cable is connected properly.
10. Q：There is no change when System is working.
A：Check if encoder’s cable is connected properly.
11. Q：The motor has no high velocity in moving to one side which you have
set.
A：The safe zone is not properly set. Decrease it appropriately.
12. Q：There is a large deviation between the value in display and in fact.
A ： Check if the multiplying factor and the dividing factor are set
properly.
13. Q：Reporting the parameter verify error after powering system on.
A：Power system off and power it on. If it also has the report, check
parameters carefully please.
14. Q：There is alarm information on display if the motor is drived with EDC.
A：Please refer to alarms schedule.

200 e

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

200 e

Caricato da

Copyright:

Formati disponibili

E200 Operational Manual V2.

E200 Numerical Control System

南京埃斯顿工业自动化有限公司/ESTUN Industrial Automation Co., Ltd

1.1 Panel Description

(6)Right-turning and Right-Moving Cursor Key

1.2 Function Switches

Press key, choose single step program, multi-step program, program

The double-step programming interface is shown as follows.

Please refer to the program management interface below.

Please refer to the constant interface below,

Chapter 2 Single step Operation

Press key to enter single-step interface.

2.1 Single-Step Programming

See the operation screen as below for details:

By means of setting the data as shown in above menu, the operator

2.2 Single-Step Process

When press key，the axis will move to programmed position.

At this moment, the user can start to bend the material.

 Press key，the axis selected by the cursor moves toward increasing

Press key to go out of manual operation menu and return to

Chapter 3 Automatic processing

Press key and go into Program Management menu as below:

There’re two ways to select a program as current program:

System displays as below:

3.1 Parameter Setup

When current program is selected, user may edit the program

Press key, system displays data of the next work step.

then Parameter Setup page is displayed.

3.2 Bending steps of a program

3.3 Setting and changing production counter

As being described in previous pages, program of each product has individual

If preset pieces of current program needs to be changed, press key or

Chapter 4 Automatic running

When parameter setup is done, press key to start position operation

Multi-step programming means a program can be executed several times in continuous

page of working step, PageUp or PageDown key can switch between

Some part is as shown below and the user needs to make

Second bending：100mm，90 degree；

Third bending：toward the other side 300mm，90 degree；

See following diagram for details:

According to technological requirement of parts to be processed and depending on the

Retract delay(x 5ms) 200

Chapter 5 Safe Operation

5.1 Enter Users’ Parameter Interface

Follow the step below to enter users’ parameter setting interface.

Press to enter program option interface.

Enter password 1212 and enter “enter” to enter users’ parameter

and Press to return to the program option interface.

5.2 Customer parameter setup

searching method is set as “save current position in case of power

 REV: Software version

5.3 Position Teach in

then press key to confirm input, system displays customer parameters.

which will easily brings safety hazard to processing.

Chapter 5 ERRORS & WARNINGS

(1) When E200 check a warning ,the output ‘S－ON’ is forbidding.

(2) To clear display of warnings, press key，then press key.

(3) Press key , return to the main interface.

This section provides information to guide the user in understanding different

Potrebbero piacerti anche