GMS Composite Knitting Ind Nw. LTD

Bangladesh University of Textiles
Report on Industrial Attachment

Duration: 10th January 2019 to 09th March 2019
Supervising Teacher:
Associate Prof. KawserParveen Chowdhury
Department of Wet Process Engineering
Bangladesh University of Textiles
92, Shaheed Tajuddin Ahmed Avenue, Tejgaon, Dhaka 1208
Submitted By:
Name Student ID
Bushra Bari Shetu 2014-1-3-009
Amorzit Kumar Dhar 2014-1-3-012
Md. Mizanur Rahman Evan 2014-1-3-023
Murthakey Hasan Jhoky 2014-1-3-065
i01
Acknowledgement
The industrial training opportunity we had with GMS Composite Knitting Ind. Ltd.
was a great chance for learning and professional development. Therefore, we consider
myself as a very lucky individual as we were provided with an opportunity to be a part
of it. We are also grateful for having a chance to meet so many wonderful people and
professionals who led me though this internship period.
Thanks to Bangladesh University of Textiles (BUTEX) for giving us the

opportunity to perform the Industrial Attachment at GMS Composite Knitting Ind.
Ltd. We would like to thank honorable Vice-Chancellor of Bangladesh University of
Textiles Professor Md. Abul Kashem, Professor Dr. Sharfun Nahar Arju, Dean,
Faculty of Textile Chemical Processing Engineering & Applied Science, Professor
Dr. Engr. Md. Zulhash Uddin, Head, Department of Wet Process Engineering for
giving us the opportunity to pursue the attachment.
Special thank goes to Associate Prof. Kawser Parveen Chowdhury mam,

Department of Wet Process Engineering without whose help it would not be possible
to complete the training successfully.
Bearing in mind previous we are using this opportunity to express our deepest gratitude
and special thanks to the Md. Iqbal Hossain sir, GM of GMS Composite Knitting
Ind. Ltd. who in spite of being extraordinarily busy with his duties, took time out to
hear, guide and keep us on the correct path and allowing us to carry out our attachment
at their esteemed organization and extending during the training.
We express our deepest thanks to my industrial supervisor Newton Paul sir, Senior
Manager of GMS Composite Knitting Ind. Ltd. for taking part in useful decision &
giving necessary advices and guidance and arranged all facilities to make life easier. I
choose this moment to acknowledge his contribution gratefully.
We perceive as this opportunity as a big milestone in our career development. We will

strive to use gained skills and knowledge in the best possible way, and we will continue
to work on their improvement, in order to attain desired career objectives. Hope to
continue cooperation with all of you in the future.
ii
Executive Summary
This is the industrial training report based on the two month long industrial training
program that we had successfully completed in GMS Composite Ind. Ltd. under
Knitting Section from 10.01.2019 to 09.03.2019 as a requirement of my B.Sc. program
on Department of Wet Process Engineering, Bangladesh University of Textiles. This
report includes how a Composite Knitting Industry works, what are the possible
divisions and work distribution in an Composite Industry.
In this report the project description, manpower management, machine description,

materials management in the factory, knitting section, dyeing-finishing section,
Production planning sequence & operation, quality assurance, maintenance section,
cost analysis of the produced products, marketing activities of the factory and finally
impact of this industrial training is described with data collected during the training.
iii
Table of Contents
Acknowledgement ------------------------------------------------------------------------------- ii
Executive Summary----------------------------------------------------------------------------- iii
Table of Tables ---------------------------------------------------------------------------------viii
Table of Figures --------------------------------------------------------------------------------- ix
Chapter 1. Project Description ----------------------------------------------------------10
1.1. Introduction ---------------------------------------------------------------------------11
1.2. Company Timeline -------------------------------------------------------------------11
1.3. Company Profile ---------------------------------------------------------------------11
1.4. Location of the industry -------------------------------------------------------------13
1.5. Product mix ---------------------------------------------------------------------------13
1.6. Production capacity ------------------------------------------------------------------15
1.7. Project Cost ---------------------------------------------------------------------------15
1.8. History of the Project Development -----------------------------------------------15
1.9. Factory Timeline ---------------------------------------------------------------------15
1.10.Different Departments -----------------------------------------------------------------16
1.11.Physical Infrastructure -----------------------------------------------------------------17
1.12.Other Facilities -------------------------------------------------------------------------17
1.13.Remarks ---------------------------------------------------------------------------------17
Chapter 2. Manpower Management ----------------------------------------------------18
2.1. Organogram of the factory ----------------------------------------------------------19
2.2. Organogram of Knitting Section ---------------------------------------------------20
2.3. Organogram of Dyeing Section ----------------------------------------------------21
2.4. Organogram of Printing Section ---------------------------------------------------22
2.5. Management System -----------------------------------------------------------------23
2.6. Job Description: ----------------------------------------------------------------------24
2.7. Remarks:-------------------------------------------------------------------------------24
Chapter 3. Machine Description --------------------------------------------------------26
3.1. Layout Plan of Knitting Section ---------------------------------------------------27
3.2. Machine Description of Knitting Section -----------------------------------------29
3.3. Layout Plan of Dyeing Section -----------------------------------------------------36
3.4. Machine Description of Dyeing Section ------------------------------------------38
3.5. Machine Description of Finishing Section ---------------------------------------41
3.6. Machine description of Yarn Dyeing Section ------------------------------------45
iv
3.7. Machine Description of Garments Section ---------------------------------------45
3.8. Remarks:-------------------------------------------------------------------------------47
Chapter 4. Materials Management ------------------------------------------------------48
4.1. Yarn Purchased -----------------------------------------------------------------------49
4.2. Source of cotton yarn: ---------------------------------------------------------------49
4.3. Price of Cotton Yarn -----------------------------------------------------------------49
4.4. Price of Polyester Yarn --------------------------------------------------------------50
4.5. Price of Dyeing Chemicals ---------------------------------------------------------50
4.6. Annual Requirements ----------------------------------------------------------------51
4.7. Remarks -------------------------------------------------------------------------------51
Chapter 5. Knitting Section --------------------------------------------------------------52
5.1. Sequence of Operation in Knitting Section---------------------------------------53
5.2. Different Types of Yarn with Count used in GMS ------------------------------53
5.3. Source of Yarn: -----------------------------------------------------------------------54
5.4. Comparison of Count & G.S.M. for different types of fabrics: ---------------55
5.5. Types of Fabrics Produced in GMS: ----------------------------------------------61
5.6. Inspection System of Grey Fabric -------------------------------------------------62
5.7. Production Calculation --------------------------------------------------------------64
5.8. Sequence of the preparation of gray fabric batch: -------------------------------64
5.9. Remarks -------------------------------------------------------------------------------64
Chapter 6. Dyeing Finishing Section ---------------------------------------------------66
6.1. Sequence of working process: ------------------------------------------------------67
6.2. Process Sequence of Dyeing Section: ---------------------------------------------68
6.3. Dyeing Specification: ----------------------------------------------------------------69
6.4. Production Information: -------------------------------------------------------------69
6.5. List of Machine: ----------------------------------------------------------------------69
6.6. Raw Chemicals -----------------------------------------------------------------------70
6.7. List of Dyes. Chemicals & Auxiliaries used at GMS ---------------------------70
6.8. List of Chemicals Used --------------------------------------------------------------71
6.9. Chemicals for scouring and bleaching: -------------------------------------------72
6.10.Sections in Finishing: ------------------------------------------------------------------72
6.11.Machine wise production target ------------------------------------------------------73
6.12.Types of Printing: ----------------------------------------------------------------------73
Chapter 7. Production Planning Sequence and Operations -------------------------75
7.1. Basic Procedure of Production Planning -----------------------------------------76
v
7.2. Process flow chart for knitting -----------------------------------------------------76
7.3. Process Flow of Batching -----------------------------------------------------------77
7.4. Batch Card of GMS ------------------------------------------------------------------78
7.5. Basic operations in Dyeing ---------------------------------------------------------79
7.6. Process flow of Normal Wash------------------------------------------------------79
7.7. Process Flow of Ozone Wash ------------------------------------------------------91
7.8. Process flow of Yarn Dyeing -------------------------------------------------------92
7.9. Garments making flowchart --------------------------------------------------------93
7.10.Finishing Section Flowchart ----------------------------------------------------------94
7.11.Remarks ---------------------------------------------------------------------------------95
Chapter 8. Quality Assurance System --------------------------------------------------96
8.1. Quality Assurance Procedure -------------------------------------------------------97
8.2. Quality Standard----------------------------------------------------------------------98
8.3. Quality assurance in Knitting Section ---------------------------------------------98
8.4. Responsibility of Quality Assurance Manager -----------------------------------99
8.5. Dyeing Testing -----------------------------------------------------------------------99
8.6. Apparel Testing------------------------------------------------------------------------ 1
8.7. Remarks -------------------------------------------------------------------------------- 8
Chapter 9. Maintenance Section --------------------------------------------------------- 9
9.1. Maintenance Tools & Their Functions --------------------------------------------10
9.2. Maintenance of Circular Knitting M/C -------------------------------------------10
9.3. Maintenance sequence of circular knitting machine ----------------------------12
9.4. Dyeing M/C Maintenance Procedure ---------------------------------------------13
9.5. Remarks:-------------------------------------------------------------------------------13
Chapter 10. Utility Services ---------------------------------------------------------------14
10.1. Available Utility Services at GMS ----------------------------------------------15
10.2. Sources of utilities -----------------------------------------------------------------15
10.3. Power (Electricity): ---------------------------------------------------------------15
10.4. Boiler --------------------------------------------------------------------------------17
10.5. Compressed Air --------------------------------------------------------------------18
10.6. Water --------------------------------------------------------------------------------19
10.7. Water Treatment Plant ------------------------------------------------------------19
10.8. Gas -----------------------------------------------------------------------------------19
10.9. Effluent Treatment Plant ---------------------------------------------------------20
10.10.Remarks --------------------------------------------------------------------------------21
vi
Chapter 11. Store and Inventory Control ------------------------------------------------22
11.1. Objectives of Inventory Control-------------------------------------------------23
11.2. Inventory System of Raw Material ---------------------------------------------23
11.3. Spares -------------------------------------------------------------------------------23
11.4. Finished Goods Inventory --------------------------------------------------------23
11.5. Remarks -----------------------------------------------------------------------------24
Chapter 12. Cost Analysis -----------------------------------------------------------------25
12.1. Price of the Product ---------------------------------------------------------------26
12.2. Costing of collar and cuff making ----------------------------------------------26
12.3. Knitting cost for following Fabric Structures ---------------------------------27
12.4. Price range of different product -------------------------------------------------27
12.5. Remarks -----------------------------------------------------------------------------27
Chapter 13. Marketing Activities ---------------------------------------------------------28
13.1. Consumer of The Products -------------------------------------------------------29
13.2. Product Label ----------------------------------------------------------------------29
13.3. Package Size & Label-------------------------------------------------------------30
13.4. Market -------------------------------------------------------------------------------30
13.5. Manpower --------------------------------------------------------------------------30
13.6. Marketing Strategy ----------------------------------------------------------------30
13.7. Remarks -----------------------------------------------------------------------------30
Chapter 14. Impact of Internship ---------------------------------------------------------31
Skills and qualifications gained from attachment:------------------------------------32
Responsibilities undertaken during the attachment period: -------------------------32
Influence of this training in future career plan: ---------------------------------------32
Correlation of the attachment activities with the class room knowledge: ---------32
Chapter 15. Conclusion --------------------------------------------------------------------33
15.1. Some Suggestions -----------------------------------------------------------------34
vii
Table of Tables
Table 1-1 Company Profile --------------------------------------------------------------------11

Table 1-2 Factory Timeline --------------------------------------------------------------------15
Table 2-1 Shift Change -------------------------------------------------------------------------23
Table 3-1 Machine Description of Knitting Section ---------------------------------------29
Table 3-2 Machine Description of Dyeing Section ----------------------------------------38
Table 3-3 Machine Description of Finishing Section --------------------------------------41
Table 3-4 Machine description of Yarn Dyeing Section ----------------------------------45
Table 3-5 Machine Description of Garments Section --------------------------------------45
Table 4-1 Price of Cotton Yarn ---------------------------------------------------------------50
Table 4-2 Price of Polyester Yarn ------------------------------------------------------------50
Table 4-4 Price of Dyeing Chemicals --------------------------------------------------------50
Table 5-1 Different Types of Yarn with Count used in GMS ----------------------------53
Table 5-2 Source of Yarn ----------------------------------------------------------------------54
Table 5-4 S/J without Lycra: (For Cotton, CVC, Blend -----------------------------------56
Table 5-5 Rib without Lycra: (For Cotton ,CVC ,Blend) ---------------------------------56
Table 5-6 Interlock without Lycra: (For Cotton ,CVC ,Blend) ---------------------------57
Table 5-7 Lacoste (Single or Double Lacoste) without Lycra; (For Cotton ,CVC
,Blend) --------------------------------------------------------------------------------------------57
Table 5-8 40 Denier Lycra Rib : -------------------------------------------------------------57
Table 5-9 Comparison of Count, G.S.M. & Stitch Length for different fabrics -------58
Table 5-10 Four Point Grading System ------------------------------------------------------62
Table 5-11 Fabric faults grading system: ----------------------------------------------------62
Table 5-12 Grey Fabric Inspection Machine ------------------------------------------------63
Table 6-1 Dyeing Specification ---------------------------------------------------------------69
Table 6-2 List of Dyes. Chemicals & Auxiliaries used at GMS --------------------------70
Table 6-3 Chemicals for scouring and bleaching -------------------------------------------72
Table 6-4 Machine wise production target (shift wise) ------------------------------------73
Table 9-1 Maintenance Tools & Their Functions ------------------------------------------10
Table 9-2 Dyeing M/C Maintenance Procedure --------------------------------------------13
Table 12-1 Knitting cost------------------------------------------------------------------------27
viii
Table of Figures
Figure 1-1 Location of the industry ............................................................................. 13

Figure 3-1 Floor A ....................................................................................................... 27
Figure 3-2 Floor B ....................................................................................................... 28
Figure 3-3 Floor A (Dyeing) ........................................................................................ 36
Figure 3-4 B (Dyeing) .................................................................................................. 37
Figure 10-1 Generator no 1 & 2:.................................................................................. 15
Figure 10-2 Compressor .............................................................................................. 19
ix
Chapter 1. Project Description
10
1.1. Introduction
Bangladesh has traversed a long path since its independence. After the birth of the nation,
Bangladesh has been struggling with its various potentialities. GMS believes the late nineties to
be a time of rapidly expanding and forming a competitive world of Ready-Made Garments. In
identifying opportunities, GMS focused on the industry, which the country needs most to improve
the living standard of the people and progress ahead. With such a vision GMS have added a new
name to our industry GMS COMPOSITE KNITTING IND. LTD. It started in 1999 and
successfully went for production in 2000.
1.2. Company Timeline
 1999: Incorporation
 2000: Commencement of production
 2009: NATIONAL EXPORT TROPHY SILVER 2009-2010
Business Social Compliance Initiative (BSCI) (Cycle Number- 1) 2009-2012
 2010: Worldwide Responsible Accredited Production (WRAP), Platinum Certificate,
2010-2012
 2011: Oeko-Tex Standard 100, for Fabric Dyeing.
 2012: Oeko-Tex Standard 100, for Yarn Dyeing:(Product Class-1), 2012-2013
1.3. Company Profile
Table 1-1Company Profile
Name: GMS Composite Knitting Ind. Ltd.

Type: 100% Export Oriented Knit Composite Industry.
Motto: “Striving for Excellence.”
Status: Private Limited Company.
Year of establishment: 1999
Address: Head Office: House-110, Road-06, New DOHS
Mohakhali, Dhaka-1206, Bangladesh.
Tel: +88-02-8837037-8, Fax: +88-02-8711095
Email: info@gmsbd.com
Website: www.gmsbd.com
11
Factory:Shardagonj, Kashimpur, Gazipur,
Bangladesh.
Tel: +88-02-7788931-3, Fax: +88-02-7788934
USA Office:
2821 NE 18TH STREET
POMPANO, BEACH, FLORIDA 33062, USA.
Sponsor: Islami Bank Bangladesh Ltd.
12
1.4. Location of the industry
Figure 1-1Location of the industry
1.5. Product mix
 Knitted grey fabrics:

 Plain Single Jersey,
 Lycra Single Jersey,
 Heavy Jersey,
 Polo Pique,
 Single Lacoste,
 Double Lacoste,
 Rib (1*1Rib, 2*2Rib etc.) ,
 Interlock Double Jersey,
 2/3 Threaded Fleece (Brushed &Unbrushed),
13
 Terry, Diagonal Terry, French Terry,
 Auto Stripe,
 Bonded Jersey,
 Design Interlock,
 Waffle,
 Following kind of yarns are dyed:

 CVC,
 Cotton,
 PC,
 Polyester,
 Filament,
 Viscose,
 Sewing Thread etc.
 Composition of the Fabrics:

 100% Cotton,
 100% Polyester,
 PC,
 CVC,
 Viscose,
 Polyamide etc.
 Knit Garments:
 T-shirt,
 polo shirt,
 Sweatshirt,
 Short / trouser,
 Knitted pent,
 Vests etc.
14
1.6. Production capacity
The production capacity of GMS Composite Knitting Ind. Ltd. is given below-
a) Knitting: 35,000 kg/day.
b) Fabric Dyeing: 35,000 kg/day.
c) Yarn Dyeing: 7,500 kg/day.
d) Printing & Embroidery: 60,000 pcs/day.
e) T-Shirt: 60,000 pcs/day.
f) Polo Shirt/Sweat Shirt: 40,000 pcs/day.
The production capacity of GMS Composite Knitting Ind. Ltd. is an approximate idea, it may vary.
1.7. Project Cost
The project cost of GMS Composite Knitting Ind. Ltd. is approximately 200 crores taka.
1.8. History of the Project Development
GMS Composite Knitting Ind. Ltd. started in 1999 and successfully went for production in 2000.
Starting with 10 knitting machines only and knitting & dyeing capacity was only 3 tons per day.
Garments section had only two floors with 6 lines.
GMS Composite Knitting Ind.Ltd. started their business by some knitting m/c in 2000. At the end
of 2002 they started their fabric processing plant and after that gradually they expanded their
garments section and printing section.
1.9. Factory Timeline
Table 1-2 Factory Timeline
Year Achievements
1999 Started the Industry
2000 Beginning of Production
2009 National Export Trophy Silver 2009-2010. Business Compliance Initiative
(BSCI) (Cycle no. 01) 2009-2012
15
2010 Worldwide Responsible Accredited Production(WRAP), Platinum
Certificate,2010-12
2011 Oeko-Tex Standard 100, For Fabric Dyeing: (Product Class-1) 2011-2012,
Certificate International.
2012 Oeko-Tex Standard 100, For Yarn Dyeing: (Product Class-1), 2012-2013.
1.10. Different Departments
Firuge1-1 Different Departments
 Marketing and
Merchandizing
 Knitting Section: a) Knitting (Circular & Flat Knitting)
b) Grey Inspection (Circular & Flat Inspection)
c) Store
 Dyeing Section: a) Grey Inspection
b) Batching Section
c) Dye House
 Finishing Section
 Lab & Quality

Assurance
 Printing Section: a) Sample Section
b) Production Section
 Garments a) Product Development
Section: b) Production Merchandising
c) Sample Section
d) Spreading and Cutting Section
e) CAD Section
f) Sewing Section
g) Finishing Section
16
 Utility Section: a) Compressor
b) Boiler
c) Generator
d) ETP
 Maintenance a) Electrical
Section: b) Mechanical
 Technical
Department
(Maintenance)
 Supporting a) Personnel Administration
Department: b) HR
c) Procurement
d) Marketing
e) Finance and Accounting
f) Security Department
1.11. Physical Infrastructure
The mill is built in such a way that there is possibility for further expansion of the mill. The
structure such as mill, office buildings, record rooms, guard rooms & dining room etc. are made
of solid hard concrete & brick mtls. The whole area is surrounded by safety brick wall. The main
set up for machines are built of corrugated iron & iron sheet, transparent hard plastics with enough
ventilation & scope for passing light & air.
1.12. Other Facilities
 Full time doctor & nurse for emergency treatment of the officers & workers.
 Preventive medical care & advice free of cost.
 Stuff canteen as in-house facilities for lunch & snacks for employees. Complementary bus
service for the workers.
1.13. Remarks
GMS COMPOSITE KNITTING IND. LTD is a profitable project and contributes the economy
of our country.
17
Chapter 2. Manpower Management
18
2.1. Organogram of the factory
19
2.2. Organogram of Knitting Section
20
2.3. Organogram of Dyeing Section
21
2.4. Organogram of Printing Section
22
2.5. Management System
The management system of Dyeing, Finishing, Printing & knitting floor is led by respective
General Manager followed by Manager, deputy manager, Assistant manager, production officers
& shift in charge.
All General managers, Engineers (mechanical/electrical), assistant manager accounting, Medical

officers are accountable to HR admin Officer.
Management system of Knitting section:
 Four mechanical fitters for per shift.

 One skilled operator for each machine
 One helper for two machines
 Loader for carrying the yarn package
Shift Change:
There are 3 shift changes for operators and a general shift for all the managerial and executive
officers. Time durations are:
Table 2-1 Shift Change
Duration Shift
9:00 AM – 5:00 PM General Shift
6:00 AM – 2:00PM Shift A
2:00 PM – 10:00PM Shift B
10:00 PM – 6:00 AM Shift C
Responsibilities of Production Officer:
From getting an order from upper level all type of responsibilities is on the production officers.
They have to work with supervisors, in charges, a group of operators, helpers etc. to finish the
production in due time. In the meantime, production officers bear all hazards, problems. They have
to explain to the manager for any type of production hamper or appearance of any faults. So, all
production activities and its success depend on the production officers.
Some responsibilities are mentioned below:
23
1. To collect the necessary information and instruction from the previous shift for the smooth
running of the section.
2. To make the junior officer understand how to operate the whole production process.
3. To match production sample with target Fabric.
4. To observe Producing fabric during running condition of the m/c.
5. To identify any fault in the fabric and report to PM/GM necessary action.
6. To discuss with PM about overall production if necessary.
7. To execute the overall floor work.
2.6. Job Description:
Senior Production Officer:
In a factory a senior production officer plays a great role in production and man power
management which are production related. Here we enlist the duties of senior production officer:
 Follow up production,
 Regular observation of production floor,
 Prepare order status regularly,
 Maintain the quality of the product,
 Cooperate with others for fulfilling the required destination.
Production Officer:
Production officer is the right hand of senior production officer and he is directly related with
production manpower and informs senior production Officer time to time. Here are his listed
duties:
 Follow up overall production,

 Decide every m/c utilization during production,
 To inform the authority on the overall production and make it financially profitable,
 Maintain sub-contract orders,
 Help knitting manager & also guide the junior officers of the section, etc.
2.7. Remarks:
The man power management system & HR department of GMS Composite Knitting Ind. Ltd. are
well arranged. Every officers & stuffs are responsible for their duty. The workers are bounded to
24
work for minimum 8 hours per day. Production runs with the help of mechanical fitters. For any
kind of mechanical fault of any machine they fix and work under knitting manager. Production
officer takes account of daily production by running after the two supervisors & workers & so on.
Fig : Garment workers
Fig : Children care centre
25
Chapter 3. Machine Description
26
3.1. Layout Plan of Knitting Section
Figure 3-1 Floor A
27
Figure 3-2 Floor B
28
3.2. Machine Description of Knitting Section
Table 3-1Machine Description of Knitting Section
m/c- Type Machine Brand Origin D G Fee

no der
1 Circular S/J PAILUNG Taiwan 20 24 60
8 Circular Interlock UNITEX Singapore 36 24 116
9 Circular Rib/ UNITEX Singapore 40 24 84
Interlock
Interlock
11 Circular Rib UNITEX Singapore 38 24 120
/Interlock
13 Circular Rib PAILUNG Taiwan 42 24 84
17 Circular Rib/ PAILUNG Taiwan 34 24 72
Interlock
Interlock
Interlock
Interlock
29
/Interlock
27 Circular S/J MAYER&CIE Germany 26 24 84
29 Circular Rib MAYER&CIE Germany 30 16 62
30 Circular Rib MAYER&CIE Germany 34 18 72
31 Circular S/J FUKUHAMA Taiwan 23 24 69
39 Circular Rib/ FUKUHAMA Taiwan 38 24 76
Interlock
40 Circular Fleece PAILUNG Taiwan 36 20 108
Interlock
43 Circular S/J UNITEX Singapore 18 20 54
47 Circular Fleece PAILUNG Taiwan 38 20 114
30
Interlock
Interlock
Interlock
54 Circular Rib/Interlo UNITEX Singapore 40 20 78
ck
61 Circular S/J SMART Taiwan 38 24 57
62 Circular S/J SMART Taiwan 36 24 54
63 Circular Auto-stripe PAILUNG Taiwan 30 24 42
31
87 Circular S/J ORIZIO Italy 30 24 42
93 Circular Auto-stripe FUKUHARA Taiwan 36 24 50
94 Circular Rib/ FUKUHARA Taiwan 38 24 76
Interlock
95 Circular Rib/ FUKUHARA Taiwan 38 24 76
Interlock
96 Circular S/J FUKUHARA Japan 28 24 84
32
113 Circular S/J JIUNN-LONG Taiwan 30 20 90
m/c- Type Brand Origin Gauge Width(cm) Feeder Neddle

no
1. Flat ShimaSeiki Japan 14 152 8 1680
17. Flat Stoll Germany 14 211 12 2354
18. Flat Stoll Germany 14 211 12 2354
20. Flat Pailung Taiwan 14 203 6 1120
33
Figure: Circular Knitting m/c
34
Figure: Tricot Warp Knitting m/c
35
3.3. Layout Plan of Dyeing Section (Dyeing floor A)
Figure 3-3 Floor A (Dyeing)
Fig: Bulk dyeing floor A
36
Dyeing floor B
Figure 3-4 B (Dyeing)
Fig : Bulk dyeing floor B
37
3.4 Machine Description of Dyeing Section
Table 3-2Machine Description of Dyeing Section
M/c no Type of Brand Origin Capacity Liquor ratio

m/c
01 Fabric Dilmenler Turkey 1400g 1:7
dyeing m/c
02 Fabric Thies Germany 180kg 1:7
dyeing m/c
dyeing m/c

dyeing m/c
05 Fabric ATYC Spain 600 kg 1:7
dyeing m/c
06 Fabric ATYC Spain 600kg 1:7

dyeing m/c
07 Fabric Scilavos Greece 750kg 1:7
dyeing m/c
08 Fabric Dilmenler Turkey 600kg 1:7

dyeing m/c
09 Fabric Woo yang china 600kg 1:7

dyeing m/c
dyeing m/c
38
dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c

dyeing m/c
21 Fabric Brazoli Italy 300kg 1:7

dyeing m/c
22 Fabric Dynamica Italy 300kg 1:7

dyeing m/c
23 Fabric Dynamica Italy 1800kg 1:7

dyeing m/c
39
dyeing m/c

dyeing m/c
40
Figure: Brazzoli Dyeing m/c
3.5 Machine Description of Finishing Section
Table 3-3 Machine Description of Finishing Section
Machine Brand Origin Capacity( Speed(max)

ton/day)
Heatsetting ASK-ME Taiwan 4.5 40
Brush(BANGLA) IKUANG Taiwan 6 20
Brush(BANGLA) IKUANG Taiwan 6 20
CarbonBrush LAMPERTI Italy 6 30
Brush LAFER Italy 6 40
Slitting BIANCO Italy 10 90
Slitting BIANCO Italy 10 80
Slitting BRUCKENER Germany 10 80
STENTER BRUCKENER Germany 12-14 80
STENTER BRUCKENER Germany 12-14 80
STENTER SUN-SUPERK Korea 18-20 100
Compacting LAFER Italy 10 50
Compacting FERRARO Italy 9 40
Compacting TUBETEX USA 12 80
Compacting LAFER Italy 10 50
Dryer SANTAAX Switzerland 6 100
Dryer DILMENLER Turkey 10 50
TumbleDryer BRIO Italy 1-1.2 25
Dewatering CORINO Italy 9 80
Dewatering SANTAX Switzerland 12 80
41
42
Fig: Stenter machine
Fig: Calender machine
43
Fig: Brushing machine
Fig: Compacting machine
44
3.6 Machine description of Yarn Dyeing Section
Table 3-4Machine description of Yarn Dyeing Section
No. Brand Origin Capacity(kg)

O1 GALVANIN Italy 100
02 GALVANIN Italy 200
07 KRANCH Turkey 1000
3.7 Machine Description of Garments Section
Table 3-5Machine Description of Garments Section
Type of Machine Quantity(Sets) Sewing Capacity

A. General Sewing
Machine
Single Needle 4950
Double Needle 1118
Over lock 969
Kansai 297
Bar Tack 367
Button Stitch 177
Button Hole 122
Eyelet Button Hole 94
Bottom Hem 25
Flat Lock 66 100,000 pieces/day
Snap Button 359
Blind Stitch 25
Feed of the Arm 344
45
Cutter m\c 126
Heat Cutter 22
Fusing m\c 22
Over lock Elastic Attaching 6
m\c
Arm Hole Sewing m\c 4
Total 9083
B. Specialized Sewing
Machine
Auto Patch Pocket Setting 2
Auto Welt Pocket Setting 19
Waist Belt Setting 33
Seam Sealing 23
Zigzag 23
Elastic Attaching 16
Pattern Sewing 26
Auto Loop Attaching 11
Snap Testing m\c 10
Pattern(Collar& Cuff) m\c 5
Pocket Facing 12
Picoting 2
Velcro Cutter 18
Feather Filling 4
Total 204
Cutting Room Cutting Capacity
Fabric Inspection m\c 12
Light Box 10
Gerber Cam 3 200,000 yards/day
Gerber Auto Spreader 7
Manual Cutting Table 40
Manual Cutter 147
46
3.8 Remarks:
Machinery of GMS Composite Knitting Ind. Ltd. is new and most modern. About all machines are
efficient. This ensures a very smooth production. The machineries are properly maintained and the
workers know how to work with the machines. That’s the machines are always able to fulfill the
required production rate.
47
4 Materials Management
48
4.1 Yarn Purchased
Natural: cotton
Synthetic: Polyester, Viscose Yarn
Melange Yarn:
 Cotton mélange
 Viscose mélange
 Cotton/ Polyester/ viscose melange
4.2 Source of cotton yarn:
Local:
 Thermax
 Keya,
 Hanif,
 Square,
 Jamuna,
 Paradise,
 Jarina
Indian:
 Vardhaman
 Shohagpur
 Cheiem
 PATNA
 Malwa
4.3 Price of Cotton Yarn
Price of yarn varies mill to mill and as different count. Here, we have collected a price sheet of
overall price in home and abroad. It is given below.
49
Table 4-1Price of Cotton Yarn
SerialNo. YarnType YarnCount(Ne) $/Kg.

01. Combed 30 2.85
02. Carded 30 2.40
03. Combed 28 2.85
04. Carded 28 2.40
05. Combed 26 2.80
06. Carded 26 2.35
07. Combed 24 2.75
08. Carded 24 2.30
09. Combed 20 2.70
10. Carded 20 2.25
4.4 Price of Polyester Yarn
Table 4-2Price of Polyester Yarn
Sl. Denier Local Indonesia India Thailand

1 75 2.6$/kg 2.6$/kg 2.6$/kg 2.6$/kg
2 150 2.3$/kg 2.3$/kg 2.3$/kg 2.3$/kg
3 125 2.25$/kg 2.25$/kg 2.25$/kg 2.25$/kg
4.5 Price of Dyeing Chemicals
Table 4-3Price of Dyeing Chemicals
Sl. CHEMICALS Price(rate/kg)

1. OMEX 294
2. X3M 181
3. CAUSTIC 79
5. DYAPOL 153
6. SAP 367
7. ADM 316
8. RSA 275
9. ZETESOL 286
50
10. CELLZYME 407
11. SODA 30
12. CWS 379
13. BLC 238
14. NX27 331
15. PCLC 241
16. UNP 321
17. SALT 17
18. NOF 437
4.6 Annual Requirements
2000 ton approx.
4.7 Remarks
GMS Composite Knitting Ind. Ltd. uses best quality raw materials. It produces fabrics from best
quality yarn. They use the best quality Yarn, dyes. During the time of production, they give
importance upon the quality of dyes than the price of the dyes and chemicals.
51
5 Knitting Section
52
5.1 Sequence of Operation in Knitting Section
Order sheet received from merchandiser
Selection of production parameter
Arranging of yarn
Testing of yarn
Arranging of selected m/c
Making a pre-production sample
Starting of bulk production after approval
Checking of grey fabric
Delivery of gray fabrics according to batch wise
5.2 Different Types of Yarn with Count used in GMS
Table 5-1Different Types of Yarn with Count used in GMS
Types of Yarn Count
Cotton 19S,20S,22S,24S,26S,30S,34S,40S
Polyester 45 D
Grey Melange (C-85 to 95% &Viscose- 5% 26s ,30s ,34s

to 15%)
Modal (50% Modal &50% Cotton) 26s
53
CVC (60% Cotton & 40% Polyester) 30s, 40s
5.3 Source of Yarn:
 Local: (35-40) %
 India, China & other Countries: (60-65) %
Table 5-2 Source of Yarn
SI. No. Manufacturer Country
1. Thermax Textile Mills Ltd Thermax Knit Bangladesh

Yarn Ltd. Thermax Spinning Mills Ltd.
2. Square Textile Ltd. Bangladesh
3. Trident India
4. B.S.B Bangladesh
5. Creora India
6. PTHM Bangladesh
7. Nahar (Fair Trade) India
8. Protiva ( Fair Trade) India
9. Lycra Taiwan&China
10. Modal & P. T. I Indonesia
11. Alhaj Karim Textile Ltd. Bangladesh
12. Asia Composite Textile Bangladesh
13. Jamuna Spinning Mills Bangladesh
14. ArifKnit Bangladesh
15. Polyester USA
54
Fig: Yarn package
55
5.4 Comparison of Count &G.S.M. for different types of fabrics:
S/J without Lycra: (For Cotton, CVC, Blend)
Table 5-3S/J without Lycra: (For Cotton, CVC, Blend
Fabric G.S.M Yarn Count
110-120 40S-36S
120-130 36S-32S
130-140 32S-28S
140-150 28s
150-160 26s
170-210 24s
Rib without Lycra: (For Cotton,CVC,Blend)
Table 5-4Rib without Lycra: (For Cotton,CVC,Blend)
180-190 36S-32S
190-200 30s
200-215 628s
215-230 26>
230-250 24s
250-300 22s
Interlock without Lycra: (For Cotton,CVC,Blend)
56
Table 5-5Interlock without Lycra: (For Cotton,CVC,Blend)
200-220 34s
220-230 32s
230-250 30s
250-300 26s
Lacoste (Single or Double Lacoste) without Lycra; (For Cotton,CVC,Blend)
Table 5-6Lacoste (Single or Double Lacoste) without Lycra; (For Cotton,CVC,Blend)
180-190 30'
190-210 28s
210-230 26s
230-250 26s
40 Denier Lycra Rib:
Table 5-7 40 Denier Lycra Rib :
230-240 32s
240-250 30s
250-280 26s
57
Fig: Samples produced in knitting section
Comparison of Count, G.S.M. &Stitch Length for different fabrics:
Table 5-8Comparison of Count, G.S.M. & Stitch Length for different fabrics
Yarn Count &Types G.S.M Stitch Length Fabric
19 k/c 240 3.10 Polo Pique
20c/c 200 3.15 S/J
20c/c 240 3.20 Polo Pique
20y.d 200 3.20 S/J (auto)
22c/c 190 2.92 S/J
22GML(15%) 230 2.92 Polo Pique
24k/c 180 2.85 S/J
24 k/c y. d. 230 2.70 Polo Pique
24c/c 180 2.74 S/J
24c/c 190 2.78 Polo Pique
58
24 c/c + 40 DL 250 3.00 L/rib
26 kc 160 2.78 S/j
26 kc 200 2.62 Polo Pique
26 kc + 40 DL 280 2.90 2x2 rib
26 kc + 70 DL 340 2.85 2x2 rib
26 kc Modal (50/50) 160 2.72 S/J
26GML(15%) 165 2.86 S/J
26GML(15%) 340 2.90 2x2 rib
26GML(15%) 240 2.70 L/rib
26y.d. 165 2.86 S/J (auto)
26 c/c 180 2.62 S/J
26 c/c 220 2.82 1x1 rib
28 c/c 155 2.65 S/J
28 c/c 220 2.70 1x1 rib
30 k/c 140 2.75 S/J
30k/c + 40DL 180 2.90 1x1 rib
30 c/c 150 2.65 S/j
30 c/c 260 2.55 2x2 rib
30 c/c + 20 DL 200 3.00 S/J
30 c/c + 40 DL 250 2.80 1x1 rib
30 c/c + 70 DL 250 3.00 1x1 rib
30 YD (POPY) 165 2.80 S/J
30 SLUB 140 2.80 S/J
30 YD 140 2.74 Stripe
30 CVC 165 2.65 S/J
59
30 GML(5%) 150 2.65 S/J
30GML(15%) 140 2.80 S/J
30GML(15%) 240 2.60 1xl rib
32 (SLUB) 130 2.76 S/J
34 c/c 180 2.60/2.52 1x1 rib
34 c/c (organic) 120 2.65 S/J
34GML(10%) 180 2.60 1x1 rib
40 CVC 110 2.54 S/J
40 CVC 180 1.55 Interlock
40 c/c + 40D Ly 220 2.70 L/rib
45 Polyester 180 2.40 1xl rib
45 Polyester 180 1.52 Interlock
60
5.5 Types of Fabrics Produced in GMS:
1. Flat bed Weft Knitted Fabrics:
 Collar (Plain,Yipping,Ripple,Picot)
 Cuff (Plain,Tipping,Ripple,Picot)
 Bottom (plain,Tipping,Ripple,Picot)
 Ply Ket (3,4,5& 6 Ply)
2. Circular weft knit fabric:
a. Single Jersey:
 Single Jersey (Plain)

 Single Lacoste (Pique,Polo,Pique,Single Tuck Back Pique,Back Pique)
 Double Lacoste
 Bubble Knit
 Lycra
b. Double Jersey:
 lxi rib (normal)

 lxi rib (Lycra)
 2x1 rib (Waffle)
 2x2 Rib (Lycra)
 Interlock.
Fig: Various types of fabric samples
61
5.6 Inspection System of Grey Fabric
GMS followed two systems to control fabric quality-
1.Four-point grading system
2.Ten-point grading system
Four Point Grading System
This system is followed to inspect the body & rib fabric. The defects found &points given against
are recorded in the inspection sheet. Following table shows the four-point system followed by
inspection.
Table 5-9 Four Point Grading System
Four Point Grading System
Size of defects (in inches- length wise) Penalty
3inches or less 1 point
Over 3 inches but less than 6inches 2 point
Over 6 inches but less than 9 inches 3 points
Over 9 inches 4 points
A Maxof 4 points can be charged to one linier yard Penalty point assigned according to size of
defects.
Fabric faults grading system:

Table 5-10Fabric faults grading system:
Point Grade
0 to 15 A
16 to 20 B
62
21 to 30 C
30 up R (Rejected)
Grade Calculation:
Grade= (Total Point X 3240) / {Length (m) X Width (inch)}
Point Calculation:
Actual grade point= (Awarded Point X 100) / Inspected total yard
Inspection machine:
Table 5-11Grey Fabric Inspection Machine
Type Grey Fabric Inspection Machine
Name CALATOR RUCKH
Origin Sweden & Germany
Quantity 01
M/CRPM 32 m/min
List of equipment:
•Inspection m/c
•Electronic Balance
•GSM cutter
•Measuring Tape
•Scissor
•Indication Sticker
63
5.7 Production Calculation
Production per day in kg =
M/C RPM x No. Of Feeder x No. Of Needles x Stich Length(mm) x 60 x 24 x Efficiency
10 x 2.54 x 36 x 840 x 2.2046 x Yarn Count
No. Of Needles = ∏ x Machine Dia x Machine Gauge
Production Capacity:
Knitting Section: 35,000 kg/day.
5.8 Sequence of the preparation of gray fabric batch:
Work order send to the batch section by merchandiser (according to the buyer requirements)
Send this work order to the whole sections related for the purpose like (Knitting, Dyeing sections
etc)
Entry the data to the stock order
% is added to the fabric weight (for body fabric)& no of pieces (for cuff& collar)
Now dividing the total weight of the body & collar/cuff according to the no of m/c, m/c
capacity, No of nozzles of the m/c & types of fabric(s/j, d/j, body, collar/cuff) & shades
5.9 Remarks
Proper batch can minimize the batch to batch shade variation. It can near or same dyeing condition
for every batch of same shade. Thus, it improves the dyeing quantity, minimize dyeing cost a lot.
64
65
6 Dyeing Finishing Section
66
6.1 Sequence of working process:
Grey fabric inspection
Batching
Fabric turning
Loading to the rm/c
Pre-treatment (Scouring & B leaching)
Dyeing
Dewatering
Drying
Compacting & Calendaring
Final inspection & packing
67
6.2 Process Sequence of Dyeing Section:
Grey Fabric
Scouring & B leaching (Pre-treatment)
Soaping! After Wash (pre-treatment)
Neutralization (pre-treatment)
Bio-Polish Treatment
Dyeing (Dyes & Chemicals)
Neutralization (Dyeing)
Fixing
68
6.3 Dyeing Specification:
Table 6-1Dyeing Specification
Method Dyeing Process Raw Material Machine Type
Discontinuous Piece Dyeing Grey Knit Fabric, Winch Dyeing

(Exhaust) Collar & Cuff Machine
Jet Dyeing
Machine
6.4 Production Information:
Required Production: 80tons/day
Current Production: 30-32tons/day
Rest of production: By sub-contract
6.5 List of Machine:
 Dyeing section
1. Dyeing Machine 25
2. Sample Dyeing Machine14
 Finishing section
1. Slitter 02
2. Dewatering Machine 02
3. Stenter 03
4. Dryer 02
5. Tube compactor 01
6. Open width compactor 02
7. Sueding Machine 01
8. Inspection Machine 02
9. Turning Machine 03
69
6.6 Raw Chemicals
• Dyes
• Chemicals
• Auxiliaries
6.7 List of Dyes. Chemicals &Auxiliaries used at GMS
Table 6-2List of Dyes. Chemicals & Auxiliaries used at GMS
Chemicals
SL. NO. Item Specification
1. Acetic Acid Acid

2. Caustic Soda Alkali
3. Soda Ash Alkali
4. Glauber Salt Salt
5. Hydrozen Peroxide Bleaching Agent
6. Hydrose Reducing Agent
7. SANDOCLEAN-PCLF Detergent
8. FELOSAN-NOF Detergent
9. ANTIMUSOL UDF Anti-Foam
10. LANAPEX-HPST Stabilizer
11. LANAPEX-HTS Sequesteren
12. GENEN CATALASE-T 100 Per-oxide-killer
13. CYCLANON ERL Fixing Agent
14. HEPTOL-EMG Sequesteren
15. DRIMAGIN E2R Levelling Agent
16. LAD1QUEST-1097 Sequesteren
17. TEXAMINA C/SAL FLAKES Cationic Softener
18. SOFTAMINE CL Non Ionic Softener
19. DOWSIL-ME Silicon Softener
20. DOWSIL D-MAX Silicon Softener
21. DOWSILHMS Silicon Softener
70
22. UNIZYME-S20 PCT Enzyme
23. EULYSIN S P" Buffer
24. PALEGAL-XPL Dispersing Agent
25. PARAPRET VAS Starch
26. SANDOPERM ME Silicon Softener
27. LANARYL-RK Oil Remover
28. BORSOFTER-D Cationic Softener
29. SIRRIX-NE Acid
30. G. S. S. 0
31. SAPAMINE-CWS Cationic Softener
32. MICROSILK EG SUPER 0
33. ECALNOL-RO Detergent
34. ERIOPON-R Soaping Agent
35. GENENCORBF-1600L Enzyme
36. COMMON SALT Salt
37. STONE (2, 3) (3. 5) 0
38. TUBIGUARD SR-ULTRA Silicon Softener
39. TUBICOAT FIX-NANO Silicon Softener
40. MWSOFT-MASW Silicon Softener
41. CERAN1NE-HDP 0
42. NUVA-TTC 0
43. MEGA-PH-20 0
44. ALBATEX-DBS 0
45. CALCIUM HYPOCHLORITE 0
6.8 List of Chemicals Used
 Acid: a) Acetic Acid b) Hydrochloric Acid

 Detergent:Sandoclean PCLE
 Washing Agent:Cibapon R ,Decaral RSA
 Levelling Agent: Drimazine E2R, ADM, Lubatex ECS
 Sequestering Agent: LanapexHTS, OMEX
 Salt: a) Gluber Salt b) Common Salt
71
 Softener:a) SoftamineCL b) Sapamine CWS c)Dekol SN d)unp e)KWS
 Fixing Agent: Cyclonol ERL
 Reducing Agent: Hydrose
 Bleaching Agent: H2O2
 Enzyme : a)Bioace b) Tinozymc 44L
 Stabilize : a) apex HPST
 Anticreasing Agent: Depsolube ACA
 PH Controller: a) Acid b) Soda Ash c) Caustic soda
 Per-oxide Killer: Sodium Thiosuphite, SAP.
6.9 Chemicals for scouring and bleaching:
Table 6-3 Chemicals for scouring and bleaching
Agent Brand
1. Detergent PCLF
2. Sequestering Agent OMEX
3. Anti-Creaser ECS
4. Stabilizer- Star TCB
5. Anti - Foaming Agent Antimussol-HTS
6. Caustic Soda NaOH
7. Bleaching Agent H202
6.10 Sections in Finishing:

• Open line
• Tube line
The machines that are used in open line are given bellow
1. Slitting m/c
2. Stenter
3. Dryer
4. Open Compactor
72
•The machines that are used in tube line that are given bellow:
1. De-watering m/c
2. Dryer
3. Tube Compactor
6.11 Machine wise production target
Table 6-4Machine wise production target (shift wise)
Section Target in kg
Slitting 2500
Stenter 1 2500
Stenter 2 3500
Open Compactor 2500
Dewater 3500
Dryer 3000
Tube Compactor 2500
6.12 Types of Printing:
1. Placement Printing
2. All Over Printing
In GMS, different types of placement printing are done and mostly used are:
1. Pigment Printing
2. Discharge Printing
3. Rubber Printing
4. 3D Printing
5. Flock Printing
6. Crack Printing
7. Foil Printing
8. Sublimation Printing
9. Photo Print (CMYK)
10. Emboss Printing
11. Silicon Printing
73
12. Stone Printing
13. Reflective Printing
14. Radium Printing
15. Glitter Printing
16. Gel Printing
Fig: Flatbed screen printing
74
7 Production Planning Sequence and Operations
75
7.1 Basic Procedure of Production Planning
7.2 Process flow chart for knitting
Yarn in package form
Place the package yarn in the creel
Feeding the yarn
Set the machine as per design & GSM
Knitting
Withdraw the roll fabric and weighing
76
Roll marking
Inspection
Numbering
7.3 Process Flow of Batching
Order sheet (Received
from buyer)
Finding fabric from stock
Program
Measuring
Back sewing Machine
Ready for Dyeing
77
7.4 Batch Card of GMS
78
7.5 Basic operations in Dyeing
Batching
Fabric turning
Loading into the
Machine
Pretreatment (Scouring
and Bleaching)
Dyeing
After Treatment
Finishing
7.6 Dyeing Sequence of 100% Cotton Fabric
Fill water
Load fabric
Temperature control (60°C)

79
Inject detergent + Sequestering agent + Anti-creasing agent
Run time (10 minute)
Caustic dosing (60°C X 10 min)
Increase temperature at 70°C
Hydrogen peroxide dosing
Run time (110°C, 40 min )
Cooling at 80°C
Rinse (60°C, 7 min)
Water drain
Fill water and inject PKK
Temperature (98°C, 10 min)
Cooling at 80°C
Rinse at (50°C, 7 min)
80
Water drain
Fill water
Inject acetic acid (55°C, 10 min and check pH)
Raise temperature at 80°C X 10’ and destroy enzyme activity
Rinse for 5 minutes
Water drain
Fill water
Check pH
Temperature 60°C
Inject leveling + sequestering agent run time 5’
Inject salt (60°C X 20’
Color dosing (60°C X 33’)
Run time 20 minute
Soda ash dosing for 33’

81
Check sample during shade matching
Rinse at 50°C for 15’
Drain
Fill water
For neutralizing, inject Acetic acid
Run time 10 minute then rinse for 10 minute
Drain
Fill water
Inject Acetic Acid (55°C X 10’)
Check pH
Inject softener
Run time (50°C X 20’)
Rinse
82
Drain
Fill water
Cold wash
Unload from machine
7.7 Process Sequence of 100% Viscose Dyeing
Water (1:7)+ fabric load
Scouring (70°C, 15 min)
Normal Hot Wash
Acid Wash
Levelling (pH=6)
Color Dosing
Run time (60°C, 10 min)
Salt dosing (90°C, 10 min)
Salt dosing 2 times (90°C, 15+15 min)
Salt sample check
83
Soda dosing(60°C, 20 min)
Soda dosing 2 times (60°C, 40 min)
Soda sample check
Sample check
BD wash (60°C)
CNW hot wash (90°C, 20 min)
Water drain
Hot wash 2 times (50°C, 8 min)
Acid wash (60°C, 15 min)
Softener (45°C, 20 min, pH=5.5)
Unloading
84
7.8 Process Sequence of Cross (2 Part) Dyeing on PC Knit Fabric
(65% Polyester+35% Cotton)
PES PART
Water Filling (1:4.9)
Chemical Transfer at 65°C (Albatex-45,CitricAcid,Verinol PE6)
Fabric Load
Run Time (60°C×6'), pH=4.4-4.7
Color dosing (60°C×12')
Run Time (60°C×6')
Temperature Raise upto 80°C (Direct)
Run Time (130°C×30'-40')
Sample Check
Caustic dosing at 80°C×6'
Hydrose dosing at 80°C×9'
85
Run (Reduction Clearing) (80°C×25')
Aquachron (80°C-60°C×12')
Wash (60°C×4')
Drain
Carbonizing
COTTON PART
Filling (1:2)
Enzyme (55°C×1hr), pH=4.2-4.5
Hot Treatment (80°C×3')
Drain
Filling (1:2.6)
pH=6.5
Salt Transfer at 60°C
Run 60°C×10'
86
Color dosing (60°C×12')
Run (60°C×20')
Soda & Caustic dosing (60°C×45')
Run at 60°C,upto shade match
Drain
Filling (1:1.5)
Wash (60°C×9')
Sample Check
Drain
Unload
87
7.9 PROCESS SEQUENCE OF STRIPPING
Water Filling
Fabric Loading
Hot with WBL at 90°C×10'
(WBL+TEL+Soda+Hydrose+Citric Acid) dosing at 100°C
Run Time (100°C×40')
Aquachron at 103°C×60'
103°C to 60°C,2g
Drain + Fill
Normal Hot at 90°C×10'
Normal Hot Wash at 90°C×15'
Aquachron at 90°C-60°C,2g
Drain + Fill
88
Acid at 60°C×20'
Drain
89
7.9 Process flow of Normal Wash
Normal wash is the simplest type of wash. It is mainly done by treating with detergent.
Water is added
Garments are added
Machine started
Detergent added
Temperature raise (time 5‐10 minutes)
Clean
Wash
Softener added (5 min run)
Hydro
Drying
90
7.10 Process Flow of Ozone Wash
Hot Wash (70°C x 10’)
ACID.A+PCLF
Ozone Wash
Neutralization 5’ Runtime
Rinse (2)
PCLF 5 +Acid.A’Runtime
Rinse (2)
Softener AWS 5’ runtime
Hydro Full RPM
Dryer
91
7.11 Process flow of Yarn Dyeing
Yarn Dyeing process flowchart:
Yarn received from store
Soft Winding
Batch Preparation
Scouring/Bleaching
Dyeing
Washing
Softening
Drying
Hard Winding
92
7.12 Garments making flowchart
Fabric collected from the store
Pattern making
Photo of the pattern input to CAD
Marker making from pattern size
Marker printing
Fabric spreading
Marker setting on the lay
Cutting (Straight knife or Band knife)
Size numbering
Bundling
Sewing
93
Sewing Process Flowchart:
Input
Measurement Check
Print & Embroidery Check
Sewing Started
Get Full garments as output
Garments Inspection
Forward it to the Finishing Section
7.13 Finishing Section Flowchart
Thread sucking
Quality check
Spot removing
Pressing / ironing
Gate up check
94
Measurement check
Size check
Add hanger
Folding
Assortment
Cartooning&Packing
7.14 Remarks
In GMS we have seen that all the workers and operators have technically sound knowledge of all
the process and the parameters of the production. And if there is any problem then Production
Officers are always present for giving the correct solution instantly. And thus by the help of
Production officers, workers and operators ,daily production is always maintained
95
8 Quality Assurance System
96
8.1 Quality Assurance Procedure
97
8.1. Quality Standard
GMS Composite Knitting Ind. Ltd follows the quality standard: ISO-9002:2000. The quality
assurances procedure of GMS Composite Knitting Ind. Ltd. can be checked & controlled in
following step-
 In laboratory
 In Grey fabric inspection section
 In Dyeing section
 In finishing section
 In final quality control section
8.2 Quality assurance in Knitting Section
Here is the list of equipment to assure quality:
 Inspection m/c
 Scissors
 Electronic balance
 GSM cutter
 Indication sticker
Fig: Knitting Faults
98
8.3 Responsibility of Quality Assurance Manager
(1) Responsible for all quality matter of fabric.

(2) Yarn selection.
(3) Monitoring product development.
(4) Organize Laboratory.
(5) Control grey and finished fabric inspection under 4- point inspection system.
(6) Documentation of each dye lot after checking shade.
8.4 Dyeing Testing
5.1.13 DYEING FAULTS & REMEDIES
1. Dark & Light Selvedges

Causes:
▪ Prolonged batching.
Uneven batching
▪
99
Remedies:
 Correct batch length in vat dyeing.


 Adjuster expander roller before padding.


2. Shade
Variation:
Cause:
 Dye liquor level difference.
 Temperature & added bulk chemicals changed.
Fabric Defects:
Defects in circular knitted cloth fall into the following major groups: vertical lines,
barre, holes and snags, tuck or double stitches, these will be discussed seriatim.
a. Vertical lines:
b. Barre or uneven courses:
c. Holes and Snags:
d. Drop Stitches:
e. Tuck Stitches or Double Stitches
8.5 Apparel Testing
List of Equipment:
1. Inspection m/c
2. Scissors
3. Weight balance
4. GSM cutter
5. Seal
6. Marker
101
Various testing machines:
 Physical testing
 Chemical testing
1. Finished diameter test

2. GSM test
3. Shade check
4. Light fastness test
5. Shrinkage test
6. Wash fastness test
7. Rubbing fastness test
8. Pilling test
9. Perspiration test
Fig- pilling tester
102
Fig: Bursting strength tester
103
Fig: Crockmeter
Fig: GSM tester
Fig: Physical testing lab
104
Fig: Chemical in chemical lab
105
Fig: Electrical balance
Fig: Rotawash machine
106
Fig: Washing machine
Quality Assurance Procedure:
At first gray fabric is inspected thoroughly with the help of the inspection machine if
any defect is present there. The faults that are identified in quality control section are:
H=Hole S=Slubs
OS=Oil Stain SM=Sinker Mark
RS=Rust Stain FL=Fly Yarn
GS=Grease Stain PH=Pin Hole
107
MSM=M/C Stoppage Mark YC=Yarn Contamination
DS=Drop Stitch BE=Birds Eye
D=Dirt TT=Thick and Thin Place
NL=Needle Line TT=Thick and Thin Place
UT=Uneven Tension OL=Oil Line
BR=Barrie WD=Wrong Design
TT=Thick and Thin Place
8.6 Remarks
GMS Composite Knitting Ind. Ltd always aware of the quality of the product. The quality of
the product is always approved by the buyer. They follow the quality standard: ISO 9001:
2000.
108
9 Maintenance Section
109
9.1 Maintenance Tools & Their Functions
Table 9-1Maintenance Tools & Their Functions
9.2 Maintenance of Circular Knitting M/C
Lubrication:
Since the life of the m/c and its correct working depend to a large extend adequate and proper
lubrication. It is recommended that the instructions given in the lubrication charts be followed
conscientiously. The Company cannot be need responsible for faults that arise from wrong
or inadequate lubrication.
Oiling Needles & Jacks:
Too much oil is preferable to too little. Dark vertical lines in the fabric originate not from
excessive oiling b but from too much friction between needle and jacks and the trick walls
on account of lack of oil. Should dark vertical lines make their appearance is recommended
that the appropriates m/c parts be flooded with oil. This will cause heavy soiling or ht fabrics
but the trouble will disappear quickly correct quantity of oil then can be applied. The supply
of oil should be reduced if light oil striper appears on the fabric.
1010
The Cleaning of Needle & Jacks:
Thin oil is most suitable for this work, about one point heated to a temperature not exceeding
160oF poured into the oiling position of the Cylinder & dial cam races & in the heads of the
needles while the m/c is running. The fabric will find to be cleaned again after few yards have
been knitted. How often cleaning is necessary will depend upon what kind of yarn is being
used. Synthetic yarn cleaning is taken place at least monthly, yarn with absorbent properties
is knitted at same time.
General Cleaning Schedule:
Long m/c life, maximum output & trouble-free running depend upon proper care and
maintenance. A general overhaul should take place annually when single shifts are worked
& correspondingly at more frequent interval. When extra shifts are worked, the overhaul
involves removal of all cam section and removal of needles and jacks from their tricks, so
that the tricks should be thorough.
1011
9.3 Maintenance sequence of circular knitting machine
After opening & cleaning, m/c is leveled by using leveling meter and follows the reverse
process to ready the m/c.
1012
9.4 Dyeing M/C Maintenance Procedure
Normally preventive maintenance is done here. During maintenance procedure following

points should be checked.
Maintenance: Mechanical
Machine: Dyeing M/C
Table 9-2Dyeing M/C Maintenance Procedure
9.5 Remarks:
The maintenance department of GMS Composite Knitting Ind. Ltd is well equipped. It has
sufficient maintenance manpower including mechanical and electrical engineers. They do the
maintenance of the m/c during the Eid vacation. Otherwise, they do the breakdown
maintenance. To increase the lifetime of the machineries and ensure the proper running of
the machinery proper maintenance plays a vital role.
1013
10 Utility Services
1014
10.1 Available Utility Services at GMS
- Power (Electricity)
- Water
- Natural gas
- Compressed air
- Steam
- ETP
10.2 Sources of utilities
Water: Natural water by own supply pump.

Steam: Own supply from Boiler.
Electricity: Generator & PDB.
Gas: Titas Gas Transmission & Distribution Co. Ltd.
Compressed Air: Own supply from Air compressor.
10.3 Power (Electricity):
Figure 10-1Generator no 1 & 2:

Type: Gas Generator
Brand name: Caterpillar
Origin: USA
Serial: ZBA00221
1015
Model: 3516
Maximum current : 1030 kW
Frequency: 50 Hz
Engine RPM: 1500
Voltage: 400V
KVA: 1288
Power factor: 0 .8
Water temp: 92°c
Gas Pressure: 10 PSI
Generator no. 03:
Type: gas generator

Brand name: Caterpillar
Origin: USA
Serial: 6NB02237
Model:3408
Rated power: 287 KVA
Maximum current: 230 KW
Frequency: 50 Hz
Engine RPM: 1500
Voltage: 400V
Power factor: 0 .8
Water temp: 92°c
Gas pressure: 10 Psi
Generator no. 4:
Type: Diesel generator

Brand name: Perkins
Origin: England
Serial no: ZBA00221
Model no: 3412
Rated power: 330 kVA
Maximum current: 350 KW
Frequency: 50 Hz
1016
Engine RPM: 1500
Volt: 400V
Total capacity = (1030+1030+350+230) KW = 2.64 MW
10.4 Boiler
Boiler 01(Gas/Diesel operated):
Brand name: Cleaver brooks

Origin: America
Type: Fire tube boiler
Capacity: 5.5 tons / hr
Model no: CBW 200350150
Maximum pressure: 150 psi
Minimum circuit capacity: 37 amps
Maximum rating of circuit protection: 120 amps
Blower motor: 15 HP
Air compressor motor: 3 HP
Control circuit: 120 volts 1 PH 50 HZ 7 AMP
Oil pump motor: 220 volts 3 PH 50 HZ 609 AMP
Boiler 02,03,04(Gas operated):
Brand name: Cleaver brooks

Origin: America
Type: Fire tube boiler
Capacity: 5.5 ton / hr
Model no.: CIW 700 350 150
Maximum pressure: 150 psi
Minimum circuit capacity: 37 amps
Maximum rating of circuit protection: 120 amps
Blower motor: 15 HP
Air compressor motor: 3 HP
Control circuit: 120 volts 1 PH 50 HZ 7 AMP
Oil pump motor: 220 volts 3 PH 50 HZ 609 AMP
Boiler 05,06:
1017
Type: Smoke tube boiler
Brand: DLREnP
Origin: Korea
Model: DL-Z
Actual evaporation: 3000kg/hr
Design pressure: 1mPa
Steam temperature: 144ºc
Exhaust temperature: 130ºc
Steam pressure: 90psi/6kg
Heat efficiency: 90%
Capacity: 3 ton
BTU: 1300
10.5 Compressed Air
Air compressor is used to supply compressed air to the required sections in the machineries
of the mill. There are 05 air compressors in GMS COMPOSITE KNITTING IND. LTD. All
these are Screw type air Compressors
Compressor no. 01
Brand name: Atlas copco Origin: Belgium Model no.: GA -22 Serial no.: AII 254060
Type:Screw Maximum working pressure: 10 bars Average working pressure: 6-7.5 bars
Frequency: 50 HZ Rotational shaft speed: 3000rev/ min Capacity:3.12m3 /min Nominal shaft
power: 25 kW
Compressor no. 02, 03 & 04
Brand name: BOGE Origin: Germany Model no.: S60-2 Serial no.: 546206 Type: Screw
Nominal shaft power: 45kW Volt: 400V Frequency: 50 HZ Maximum working pressure: 10
bar Average working pressure: 6-7.5 bar Capacity: 6.34m3 /min
Compressor no. 05,06,07
Brand name: Dalgakiran Origin: Turkey Model no.: S361694 Serial no.: 61630 Report on
Industrial Attachment at GMS Composite knitting Ind. Ltd. 123 Dept. of Texile Engineering
1018
Management Volt: 400V Frequency: 50 HZ Maximum working pressure: 10 bar Average
working pressure: 6-7.5 bar Capacity:6m3 /min.
Figure 10-2 Compressor
10.6 Water
The water source of GMS COMPOSITE KNITTING IND. LTD. is deep tube well. The deep
tube well is about 260 ft deep. The average water consumption is 40-50 m³ /hr.
10.7 Water Treatment Plant
There is no water treatment plant in GMS COMPOSITEKNITTING IND. LTD., as it uses Deep
tube well water.
10.8 Gas
The source of gas is government agency. Gas is required mainly for generation of electricity,
boiler to produce steam, the burners of heat setting m / c. As GMS COMPOSITE KNITTING
IND. LTD. generates their own electricity; the gas consumption is quite high. The gas
consumption is 350-400 m³ / hr.
1019
10.9 Effluent Treatment Plant
1020
Fig: Effluent treatment plant
10.10Remarks
Utility services are the life-line of a production unit. For smooth running of factory main
utilities like gas, electricity or steam is very essential. In GMS Composite knitting Ind. Ltd.,
the capacity of the utility services is enough to meet the current demand though Sometimes
gas pressure is low than required pressure. When the gas pressure is low, then diesel generator
runs. Government should have to ensure proper gas supply for Industrial purpose.
1021
11 Store and Inventory Control
1022
11.1 Objectives of Inventory Control
1. Financial activities: - To save amount of investment - To know the cash position,
2. Property Protection: - Preventable waste - Insurable damage - Unauthorized use.
3. Operating: - To obtain the best overall balance between production and inventory carrying
cost. - To minimize loss - To avoid stock out and to keep inventory holding costs in costs in
balance.
11.2 Inventory System of Raw Material
It is previously spoken that GMS COMPOSITE KNITTING IND. LTD. is a knit composite
industry. The main raw material of GMS COMPOSITE KNITTING IND LTD. is gray fabric.
Knitting section produces grey fabric as per buyers order. Dyeing section get grey fabric from
batch section. Grey fabric store officer receive the grey fabric and store the grey fabric in
storeroom. Then he delivers the grey fabric to batch preparation section according to
shipment date or according to production manager of dyeing section instruction. Other raw
materials of GMS COMPOSITE KNITTING IND. LTD. are dyes and chemicals. Dyes and
chemicals store officer always keep stock report of dyes and chemicals and also know the
daily or monthly requirements of each dyes or chemicals. If the stock is bellowing Report on
Management 45 days then he gives requisition to head office for each product. Head office
indents dyes and chemicals.
11.3 Spares
Spare store officer keeps the spare part in store & make a list of spare parts. If the spare parts
are little in stock he gives requisition to maintenance manager Technical manager give
requisition to Head office. Head office indent spare parts or buy local market as per
requirements.
11.4 Finished Goods Inventory
Finish fabrics from the compactor go to inspection team. From the inspection table the fabric
weighted in weight meter & go to finish fabric storeroom. Here finished fabric store officer
make a list of total finished products. He sends the finished fabric to GMS FASHIONS LTD
1023
as per shipment date or requirements of General Manager of GMS FASHIONS LTD. He also
keeps the delivery list.
11.5 Remarks
Inventory control system and storing system of GMS COMPOSITE KNITTING IND. LTD.
is over all good.
1024
12 Cost Analysis
1025
12.1 Price of the Product
Generally, price of product is determined by the required profit adding to the total
expenses. So, Price of products= (Direct expenses + Indirect expenses + Factory Overhead)
+ Required price
Costing of Knitting (Circular Knitting):
M/C depreciation cost = 2.25 taka/kg
Needle cost = 1.45 taka/kg
Sinker cost = 0.20 taka/kg
Lubricant cost =0.82 taka/kg
Electricity cost = 0.45 taka/kg
Spare parts cost = 0.05 taka/kg
Knitting floor charge =0.33 taka/kg
Salary =1.85 taka/kg Others = 0.10 taka/kg
Total = 7.5 taka/kg
12.2 Costing of collar and cuff making
Machine depreciation cost = 0.98 taka/ set
Needle cost = 0.27 taka/ set
Lubricant cost = 0.02 taka/ set
Electricity cost = 0.095 taka/ set
Salary = 0.023 taka/ set
Knitting floor charge = 0.03 taka/ set
Brush cost = 0.035 taka/ set
Spare parts cost = 0.05 taka/ set
Knitting cost/set = 1.5 taka
1026
12.3 Knitting cost for following Fabric Structures
Table 12-1Knitting cost
12.4 Price range of different product
T-Shirt = $0.75 - $4.50 /Pcs
Polo Shirt =$2.00 - $6.50 /Pcs
Kids Wear=$0.75- $2.15 /Pcs
12.5 Remarks
The theory of costs is not one of those part of economic analysis which can probably be said
to have been unduly neglected. Costing is as important as production for a productive factory.
Without proper costing all production curriculums will go to in vain. Cause, a factory cannot
reach to its goal without achieving good profit and good profit is not possible without skillful
costing. Seeing the improvement of GMS composite knitting industry limited day by day, we
can assume that it follows the right and proper way of costing with skillful technical persons.
1027
13 Marketing Activities
1028
13.1 Consumer of The Products
The mill has a great number of renowned and international consumers. Following are some
regular consumers:
Best Seller-
A. JACK & JONES.

B. VEROMODA
C. NAME IT
D. ONLY
E. STYD
F. SELECTED HOMME
 Fruit of the loom

 Charter house
 Jennyfer
 SQR
 Primkie
 Gebel
 Rex & Holm
 Orsay
 Russel
 Nakfashion
13.2 Product Label
There are following labels used by this mill:
1) Care Label: It contains washing in hot or cold water, chemical cleaning,

drying conditions etc.
2) Size Label: It contains size of garments.
3) Composition Label: It contains the fabric composition of different fiber type.
4) Decorative Label: Decoration is as buyer or consumer choice wise.
1029
13.3 Package Size & Label
Most common sizes are: S - Small M - Medium L - Large XL - Extra large XLL - Very
Very large
13.4 Market
GMS Composite Knitting Industry Limited is 100% export oriented mill. So there is no local
market involved in it. But the yarn dyeing section takes some sub-contact for dyed yarns.
Importing Countries: This mill relates to the countries for yarn importing, they are 1. India
2. Sudan 3. Korea
13.5 Manpower
Almost ten marketing officers and ten others workers act under the Executive Director.
13.6 Marketing Strategy
Marketing strategy is a very important factors to sale the products to the buyer. If the
marketing strategy is not so developed, it will be very hard to reach the goal. In case of
garments marketing, the dealings with the buyer are a very important factor. The GMS
Composite Knitting Industry, mainly senior marketing officers, merchandiser & higher
officials deal with the buyer. There are some fixed buyers of the industry. The buyers give
their orders continuously all over the year. Best seller is the biggest buyer of this industry.
This industry always maintains a great communication with Best seller. There Report on
Management are some other buyers also. The marketing officers & the merchandisers
communicate with the buying houses to collect the orders. By both side understanding the
rate & the order quantity are fixed. Sometimes this industry offers their developed samples
to the buyer & convinces them to buy it.
13.7 Remarks
Marketing activities are very important tasks for a productive factory. In this mill, there are
highly qualified marketing officers. As a result, the mill rises up day by day.
1030
14 Impact of Internship
1031
14.1 Skills and qualifications gained from attachment
Gained the quality how to communicate the officers as well as workers. Learned the activities
of the supervisor, learned how to handle them.
14.2 Responsibilities undertaken during the attachment period
Developed a single jersey fabric in the industry by cam arrangement, needle arrangement and
yarn feeding. Followed all the process required to make garments from sourcing of yarn to
the shipment. Learned about the planning and utilities section too.
14.3 Influence of this training in future career plan
Got a clear understanding about the whole environment of the factory. This attachment gives
me the opportunity to cope up with industrial environment. After completing my training, I
have decided to develop my career in Knitting Section.
14.4 Correlation of the attachment activities with the class room

knowledge
Knowledge gained from class helped me a lot understand different processes in the factory.
1032
15 Conclusion
1033
We have completed our industrial attachment successfully by the grace of Allah. Industrial
attachment sends us to the expected destiny of practical life. The completion of the two
months Industrial attachment at GMS GROUP, we have got the Impression that factory is
one of the most modern export oriented knit composite industry in Bangladesh. Though it
was established only a few years ago, it has earned very good reputations for its best
performance over many other export oriented textile mills.
15.1 Some Suggestions
The dyeing floor is watery most of the time; it should be cleaned all the time the illumination
of the dyeing shade should be enhanced. It may exert the worker fatigue. A very important
point is that we collected sample in different stages of our training. We asked the involved
persons to cut some sample pieces for us. The samples were cut very much more than we
required. This is noticeable. A huge amount of fabric goes to wastage. No doubt, this lessens
the overall efficiency. The machine stoppage time should be analyzed and minimized. The
maintenance should be carried out when the machine is out of action.
1034

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Bangladesh University of Textiles

Report on Industrial Attachment

Thanks to Bangladesh University of Textiles (BUTEX) for giving us the

Special thank goes to Associate Prof. Kawser Parveen Chowdhury mam,

We perceive as this opportunity as a big milestone in our career development. We will

In this report the project description, manpower management, machine description,

Table 1-1 Company Profile --------------------------------------------------------------------11

Figure 1-1 Location of the industry ............................................................................. 13

1.2. Company Timeline

1.3. Company Profile

Table 1-1Company Profile

Name: GMS Composite Knitting Ind. Ltd.

Sponsor: Islami Bank Bangladesh Ltd.

Figure 1-1Location of the industry

1.5. Product mix

 Knitted grey fabrics:

 Following kind of yarns are dyed:

 Composition of the Fabrics:

a) Knitting: 35,000 kg/day.

b) Fabric Dyeing: 35,000 kg/day.

c) Yarn Dyeing: 7,500 kg/day.

d) Printing & Embroidery: 60,000 pcs/day.

e) T-Shirt: 60,000 pcs/day.

f) Polo Shirt/Sweat Shirt: 40,000 pcs/day.

1.7. Project Cost

1.8. History of the Project Development

1.9. Factory Timeline

Table 1-2 Factory Timeline

1.10. Different Departments

Firuge1-1 Different Departments

 Lab & Quality

1.11. Physical Infrastructure

1.12. Other Facilities

All General managers, Engineers (mechanical/electrical), assistant manager accounting, Medical

Management system of Knitting section:

 Four mechanical fitters for per shift.

Table 2-1 Shift Change

Responsibilities of Production Officer:

Some responsibilities are mentioned below:

2.6. Job Description:

Senior Production Officer:

 Follow up overall production,

Fig : Garment workers

Fig : Children care centre

Figure 3-1 Floor A

Table 3-1Machine Description of Knitting Section

m/c- Type Machine Brand Origin D G Fee

m/c- Type Brand Origin Gauge Width(cm) Feeder Neddle

Figure: Circular Knitting m/c

Figure 3-3 Floor A (Dyeing)

Fig: Bulk dyeing floor A

Figure 3-4 B (Dyeing)

Fig : Bulk dyeing floor B

Table 3-2Machine Description of Dyeing Section

M/c no Type of Brand Origin Capacity Liquor ratio

01 Fabric Dilmenler Turkey 1400g 1:7

02 Fabric Thies Germany 180kg 1:7

03 Fabric Thies Germany 360kg 1:7

04 Fabric Thies Germany 540kg 1:7

05 Fabric ATYC Spain 600 kg 1:7

06 Fabric ATYC Spain 600kg 1:7

07 Fabric Scilavos Greece 750kg 1:7

08 Fabric Dilmenler Turkey 600kg 1:7