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Insulation Composite
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Technical Guidelines
PREMIUM
is our Standard.
Contents
EPS - MW -
AquaROYAL AquaROYAL EPS - MW-Lamelle
XPor glued and glued and
EPS MW glued glued
dowelled dowelled
035/036/ 035/036/
WLG Thermal
032/035/040 045 032/035/040 041
040/041 040/041
conductivity
group
XPor-Leichtmörtel
Pulverkleber-90
(Lightweight- Pulverkleber-90 (Powder adhesive)
(Powder adhesive)
Glue
mortar)
constructive if
constructive if officially only screw constructive if
officially approved applicable with
applicable approved dowels applicable
Dowels
plate 140
Mesh mats Glass fibre mesh-Medium Glass fibre mesh / Glass fibre mesh-Medium
XPor-Leichtmörtel
AquaROYAL-Armierungsmörtel Pulverkleber-90 (Powder adhesive) /
(Lightweight
(Reinforcement mortar) Armierungsmasse 100 (Adhesive and reinforcing)
Reinforcement
mortar)
XPor-Leichtmörtel
AquaROYAL-Mineralputz (Lightweight
Brillantputz / Indusil Brillantputz
(Mineral plaster) mortar)
Plaster finish
Brillantputz
XPor-Struktur-
AquaROYAL-Color beschichtung
Soldalit / Egalisationsfarbe (Equalising paint)
AquaROYAL-Lasur (Texture coating)
Coating
Soldalit
2
General Remarks for
planning and handling
Planning The structural requirements of existing When using EPS panels with thickness > Fire prevention
and new buildings must be matched 100 mm all lintels must be insulated with measures
with the requirements of the ETICS. Co- mineral wool panels of at least 20 cm
ordination of eventual preliminary tasks width for reasons of fire safety (see
is to be settled with construction detail planning 3.5.1, 3.5.2).
management.
For EPS insulation panels with thickness
For all connections and details definite > 100 mm up to max. 300 mm mineral
and realizable finishing information is wool lintels may be omitted if for at least
mandatory. every second floor a horizontal
circumferential fire barrier is installed.
Sandwiching of existing ETIC systems is The fire barrier must be realized with a
possible in accordance with building 20 cm wide mineral wool insulation
inspection approval Z-33.49-1183. band which is fully bonded and
additionally dowelled. The distance bet-
Facade insulation should begin at least ween lower edge of lintel and lower
20 cm below basement ceiling to avoid edge of fire barrier may not exceed
thermic losses via basement ceiling. 0.50 m. (see detail plan 3.5.3)
Optimal would be to install an
additional plinth insulation. Abutments between cladding and ETIC Windows
must be realized rain- and windproof. In
To fasten components to the ETIC system accordance with RAL guidelines all
the appropriate mounting elements must required sealing foils for mounting
be taken into account. windows must be applied in the interior.
The surfaces of sealing foils applied
Existent structural expansion joints are to from the outside must be bondable as
be realized in the ETICS as well. any other foils impair functionality of
insulation panels.
Preparatory Interior plaster and screed must be
measures poured, applied and dried. If required, Installation of roller shutter boxes into an
appropriate measures have to be taken ETICS with EPS-Panels is to be evaluated
for drying. Cause for ascending humidi- individually.
ty must be remedied.
Only closed systems may be installed. Systems
All horizontal coverings, e.g. window Mixed systems with components of other
sills and roof closures must be installed systems are not permissible and void
prior to beginning with insulation manufacturer’s warranty.
procedures.
3
Processing Close expansion joints between Facades exposed to high pressure or Shock-resistant ETICS
insulation panels with insulation material mechanical stress, e.g. in playing areas,
strips. For further information see the Ge- may be additionally reinforced with
neral Construction Approvals. KEIM Panzergittermatte (Armoured wire
mesh) or KEIM TEC-Platten (Panels).
Trim height differences between
insulation panels. Remove grinding dust During the whole processing and drying Processing
completely. duration the air and substrate temperatu- conditions
res must be at least +5°C. For KEIM
No expansion joints of insulation panels Indusil the minimum temperature starts at
over structure joints. For joints between + 8° C.
e.g. 3-layer panels or cracks a EPS panels are to be protected from sun,
displacement of approx. 20 cm is and mineral wool and Multipor insula-
advisable. tion panels from moisture. A suitable
measure for that would be to cover the
Fill cavities under ledges with insulating scaffolding.
material.
The reinforcement layer must have
All connecting joints and penetrations of completely set before application of
the ETICS are implemented driving rain finishing plaster. Drying time depends
proof with KEIM joint sealing tape. The upon weather conditions. To avoid
reinforcement layers and finishing visible transitions enough processors are
plaster are to be separated from required per scaffolding layer. The
adjacent components by a trowel cut or finishing coat is applied wet in wet.
suitable plaster parting strips. Larger areas should be adequately
partitioned to permit uninterrupted
Dowelling For suitable substrates systems with EPS application. Observe weather
panels may be realized fully bonded. conditions.
Structural dowelling is implemented with
e.g. 8 concrete dowels / m². Due to environmental influence mineral
and silicate plaster may dry cloudy. This
Systems with mineral wool lamellae may is no technical defect and represents no
be fully bonded to suitable surfaces for reason for warranty. For visual reasons
maximum expected wind suction loads therefore at least one application of
of 1.6 kN/m². Surfaces not suitable for KEIM Egalisationsfarbe (Equalising
full bonding additionally require paint) is required. For high quality finish
generally approved dowels with a two-coat application of KEIM Soldalit
140mm plates. is recommended. For AquaROYAL-
System a two-coat finish of AquaROYAL-
Decision for type of dowel use depends Color is compulsory.
upon the choice of ETIC system and wall
material. The length of the dowel is
mandated by anchoring depth,
thickness of insulation panels, thickness
of existing plaster and thickness of
adhesive layer.
4
Application of glued and
dowelled systems
Substrate must be solid, stable, dry and
1 free of contaminants.
Substrate
requirements
5
The XPor-Leichtmörtel (Lightweight-mortar)
7 is applied to the Multipor Mineraldämm-
platten (Mineral insulation panels) as full
Glueing wetting layer or in bead-point-method.
Multipor panels 70% of panel surface must be bonded
to the surface.
Vertical edges
6
Processing of glued and
dowelled systems continued
Pressure-resistant and CFC-free mounting
13 elements for professional mounting of
bannisters, awnings, lamps and more.
Mounting elements
Ia
whole building at least at every second level.
Ia
I The fire stop must consist of a 20 cm wide strip
I
Fire stops Ia
I
from a mineral wool insulation panel which is
II II
completely glued and dowelled. The maximum
Anordnung des Brandriegels mindestens in jedem 2. Geschoß
horizontal umlaufend um das Gebäude
distance between lower edge of lintel and lower
I Brandriegel aus Mineralwolle-Dämmplatten, Höhe mind. 20 cm, vollflächig verklebt und ggf. zusätzlich verdübelt edge of fire stop may not exceed 50 cm. Edges
Ia Brandriegel alternativ aus Mineralwolle-Dämmplatten, Höhe mind. 20 cm, vollflächig verklebt und
ggf. zusätzlich verdübelt
II Maximaler Abstand zwischen Unterkante Sturz und Unterkante Brandriegel 50 cm
in immediate proximity of openings are protected
Kantenbereiche unmittelbar über Gebäudeöffnungen werden zusätzlich mit Gewebeeckwinkeln
bzw. Tropfkantenprofilen verstärkt
with fabric corner angles. See detail planning
3.5.3.
Joint gaps are implemented with KEIM
18 Apu-Gewebeleisten (Fabric strips) between
cladding frame and ETICS.
Implementation
of joint gaps
7
At joints the KEIM Glasfaser-Gittermatte
19 (Glass fibre mesh) is embedded centred or
in the upper third with an overlap of 10 cm
Reinforcement depending upon employed system. Remove
spreader ridges after drying. Within the
reinforcement layer a trowel cut is
performed at joints between adjacent
components.
8
ETICS wind suction loads
Determination of dowels
for statically relevant dowelling
of ETIC systems
Wind zone map DIN 1055 divides Germany into 4 wind zones:
Wind zone 4
Wind zone 3
Wind zone 2
Wind zone 1
The wind pressure and the resulting Simple handling resulting in consistent Practice-oriented
areas of differing wind suction loads amount of dowels for the complete approach
must be determined individually for building.
every side of the building. The areas A-
B-C-E with respective dowel numbers are • Max. height of building 25 m, Requirements for use
determined by the building dimensions. from ground to ridge of practice-oriented
It is not required to calculate the area D. • Side of the building max. double approach
The regional positioning of the building, height to width (h/d < 2)
land formation and building height must • Wind zones 1, 2 or 3
be accounted for during calculations.
1. Determine wind zone, see wind Guide to determine
To determine the number of dowels zone map dowels using
different methods are available. 2. Determine wall material practice-oriented
3. Determine type of insulation panel approach
Standard Engineering approach for calculation of and thickness, determine ETICS
Method surface areas in dependence of building category (Table 2)
height. 4. Determine type of dowel and
resulting dowel load category
Simplified Real calculation, possibly lower number (Table 3)
approach of dowels, but division of building into 5. The smaller value from table 2 und
areas A, B and C, with differing table 3 are the load categories with
numbers of dowels. which the number of dowels are
obtained from table 4
9
Table 2 ETICS load categories
MW WAP-zg, Coverrock, MW WAP-zg MW WAP-zh MW WAP-zh Multipor-
Insulation material EPS MW-S2 036 Vero Lamella HD Mineraldämmplatte
0.20 – – – 0.20 –
Hollow bricks of lightweight concrete
according to DIN 18151
10
KEIM Rail systems
With these systems the insulation panels The insulating panels are additionally Handling
are fastened with fastening strips. This mounted with officially approved information
applies to panels of EPS and mineral dowels required by technical approval
wool. For proof of stability the rails must Z-33.42-189. Insulation panels in
be mounted with officially approved window and door frames are fully glued
collared dowels. Choice of dowel type and additionally dowelled if possible.
depends upon wall material. Substrate Near to end surfaces the M-panels are
must be dry, stable, dust- and oil-free. additionally secured with dowels.
Unevenness of up to 3 cm/m of the Where fastening strips cannot be
substrate can be compensated for with horizontally mounted, e.g. roof connec-
spacers. tions, ledges, overhanging or projecting
components, etc. a fastening strip is cut
to length and mounted vertically. Should
panels be cut to length the groove is
created with a plough plane.
11
Place the plastic KEIM Halteleiste (Fixing
4 strip) into the horizontal panel-grooving.
Joints of the strip must not align with joints
KEIM of the insulation panels. Align fixing strips
Verbindungsleisten with bubble level. Maintain a distance of
(Connection strip) 2–3 mm between fixing strips. Insert plastic
KEIM Verbindungsleiste (Connection Strip)
into the vertical panel-grooving and latch
into fixing strip.
12
Handling of KEIM Schienensystem MW
(rail system)
At the beginning of the rail system the plinth
1 profile is mounted with 3 dowels/m. The
first row of panels in the vicinity of the plinth
Mounting profile is mounted by spine glueing.
plinth profile
13
The KEIM Glasfaser-Gittermatte (Glass
7 fibre mesh) is embedded centred and with
an overlap of 10 cm at joins.
Reinforcement
Concrete C12/15
according to EN 206-1
0.30
Concrete C16/20 - C50/60
according to EN 206-1
0.50 0.50
Solid brick (MZ) according to DIN 105-1
Solid lime-sand brick
according to DIN 106-1
0.30
Perforated sand-lime brick (KSL)
according to DIN 106-1
14
KEIM perimeter and plinth insulation:
Effective protection against thermal bridges
KEIM perimeter and plinth insulation The joint between plinth insulation panel Flush-mounted
are a sensible enhancement of KEIM and facade insulation panel is plinth and
ETIC systems. Thermal bridges in reinforced with an additional strip KEIM facade insulation
height of the basement ceiling are Glasfaser-Gittermatte (Glass fibre mesh).
prevented and building structures are
effectively protected from the The reinforcement layer ends maximal Moisture protection
beginning. 20 cm below ground level. After drying
of the finish coat in contact with the
General remarks If ETICS are used and mounted in areas ground is completed an appropriate
close to the plinth or having ground moisture protection is installed which
contact mechanical and humidity- reaches down to the uncoated perimeter
related stress-effects must be observed. insulation panels (see detail plan 7.2.3).
Structural waterproofing must be A damage protection to be put in front
ensured by sealing according to DIN of the panels below ground has to be
18 195. In accordance with DIN 18 provided on site, e.g. a dimpled
195 all enclosing walls of a building sheeting.
having ground contact must be sealed
against ingress of moisture. The vertical KEIM Perimeter insulation
seal is implemented from the foundation
up to the top of the horizontal seal, at Perimeter insulation designates all
least 30 cm above ground level. insulation below ground surface level.
Surfaces to be sealed must be dry, Perimeter insulation is installed on the
clean, stable, and level (see DIN 18 outside of the respective constructive
202). Expansion joints of the building element outside of structural
are to be implemented in plinth- and waterproofing (see detail plan 7.2.2).
perimeter-insulation. Precipitated water In areas with pressing water and within
must be diverted away from the facade the capillary fringe into groundwater
by structural measures. These are perimeter insulation panels must not
commonly a gravel layer or anti- be used.
capillary layer. Pavement or stones must Due to the special demands under
be implemented structurally separate ground level the perimeter insulation
from the building and with sufficient panel has a general approval by the
downward slope away from the building supervisory authorities.
building.
Perimeterdämmplatten-SA or -Plus Glueing
Plinth recess It is possible to implement a plinth (Perimeter insulation panels) are used.
recess. A baseboard is installed KEIM Indulastic is used for glueing.
between plinth and facade insulation. Glue is applied in 6 lumps to the
The joint between plinth insulation panel insulation panel. Glueing of panels is
and baseboard is implemented with performed seamlessly from bottom to
KEIM Fugendichtband (Joint sealing top.
tape)
Under ground level reinforcement is not Reinforcement
required.
15
KEIM Plinth insulation KEIM Glasfaser-Gittermatte (Glass fibre Reinforcement
mesh) is embedded in KEIM Pulverkle-
The plinth zone begins with ground level ber-90 (Powder adhesive). To increase
and has a height of at least 30 cm. Due pressure resistance KEIM Panzergitter-
to splash water and higher mechanical matte (Armoured wire mesh) can be
loads perimeter insulation panels are used.
used which may also minimally invade
the soil level (see detail planning 7.2.1). KEIM finish plasters together with KEIM Final finish above
Insulation panels crossing ground-level paint systems provide a creative design ground level
are bevelled-cut and covered to the for the plinth.
substrate with the armouring layer.
After drying of plaster adequate Moisture protection
Glueing The insulation panels are tightly joined moisture protection is applied up to 5
avoiding joints and glued using the cm above ground, e.g. KEIM Indulastic,
bead-point method with KEIM Pulverkle- which must continue underground until
ber-90 on mineral substrates and with reaching the structural waterproofing.
KEIM Indulastic on organic substrates. As protection against damage e.g. a
corrugated plastic foil is required as
Dowelling Insulation panels above ground level next layer.
have to be dowelled if necessary. If so,
the structural sealing must not be
damaged up to 15 cm above ground
level.
Dimples point
17
to ground
16
Table 6 Product overview perimeter and plinth insulation
Product description
Perimeter and plinth insulation Plinth insulation
and use
Perimeterdämmplatte-Plus
Perimeterdämmplatte-SA Sockeldämmplatte-weiß 035 Sockeldämmplatte-grau 032
Insulating panels (Perimeter insulation panel)
(Perimeter insulation
(Perimeter insulation panel white) (Perimeter insulation panel grey)
panel)
Thermal conductivity
035 035 035 032
group
Fire behaviour
B1 B1 B1 B1
according to DIN 4102
up to 3 m under up to 4.5 m under
Installation depth ground level ground level
above ground level above ground level
Mineral substrates:
KEIM Pulverkleber-90 (Adhesive powder)
KEIM Indulastic
Other substrates: KEIM Indulastic
Adhesive 6 lumps per panel in underground area
Bead-Point glueing method over ground level
40% of the surface must be bonded
to the substrate.
Reinforced surfaces
Moisture protection with KEIM Indulastic min. 1.0 kg/m2
underground
* Prepared Indulastic, 1 : 1 mixture with cement
17
Table 7 U-values for common wall construction materials with ETICS
Thermal
conduc- U-Value
U-Value with ETICS
λ = 0,035 W/mK
Thickness tivity without
Wall material cm coefficient ETICS
λ
W/m2K
W/m2K
W/mK
8 cm 10 cm 12 cm 14 cm 20 cm
Concrete 15 3.51 0.39 0.32 0.27 0.23 0.17
2.10
2400 kg/m3 20 3.24 0.38 0.31 0.27 0.23 0.17
Lightweight concrete
24 1.63 0.35 0.29 0.25 0.22 0.16
hollow block 0.60
30 1.40 0.34 0.28 0.24 0.21 0.16
according to DIN 18151
Aerated concrete flat blocks 24 0.80 0.28 0.24 0.21 0.19 0.14
0.23
GP 700 kg/m³ 30 0.66 0.26 0.23 0.20 0.18 0.14
All wall constructions were calculated with 1.5 cm interior plaster and 2 cm exterior plaster.
Actual insulation thickness depends upon the requirements of energy saving guidelines,
heat transfer properties of insulation and existing or planned wall construction.
For technically correct implementation of ETIC systems the manufacturer's specifications and contents of applicable approvals by building
supervisory authorities are binding. This processing guideline illustrates the most essential steps and procedures.
Additionally, the respective currently valid technical data sheets and package imprints apply.
18
KEIM Services
• Consulting during planning
and processing
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and applicators
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Fon +49 (821) 4802-0
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Fon +49 (35456) 676-0
KEIMFARBEN
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GmbH Fax +49 (821) 4802-210 Fax +49 (35456) 676-38
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