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S. Subramanian
Vesta Sciences, Inc.
7 Deerpark Dr. Suite J, Monmouth Junction, NJ 08852-1921
1. INTRODUCTION
Primary explosives (see Fig. 1 for examples) are key Fig. 1: Examples of common primary explosives
components in military items ranging from the primers
used in small caliber ammunition to detonators employed The toxicity issues are further exacerbated by the
in much larger high explosives. They are classified by scarcity of qualified lead-based explosive production in
their ability to detonate easily through the introduction of the U.S., particularly in the case of LA, which has not
a weak stimulus, including flame, heat, impact, friction, been produced on a large scale domestically since the
or electric spark. This detonation is intended to initiate a Vietnam War era. Instead, the military has been relying
secondary or booster explosive, which in turn triggers the on the rapidly dwindling stockpile of LA; the
main charge explosive or propellant. Although required questionable quality of this material has led to estimates
in small quantities relative to main charge formulations that the supply may be exhausted in as little as 3-5 years.
based on RDX and other nitramines, primary explosives The development of replacements for these lead
are typically based on lead (Pb), a well-established health compounds is clearly required to reduce the exposure of
and environmental hazard. the warfighter to toxic substances as well as to circumvent
a major production problem.
1.1 Lead-based Explosives
1.2 Lead-based Explosive Replacement
Lead-based explosives are ubiquitous in U.S. military
items today. Lead azide is the most widely implemented, To help circumvent these critical issues, it is clear
with lead styphnate (LS) also finding extensive that less-toxic, more environmentally friendly primary
1
explosive materials are needed. Interest in this area has friction, barium nitrate as an oxidizer, and tetrazene to
picked up considerably over the last decade as the LA impart extra sensitivity). The transfer charge is
stockpile has continued to be depleted; however, very few traditionally lead azide and is intended to initiate the
immediate solutions have presented themselves. In large output charge, a secondary explosive nitramine such as
part, this is due to the necessity for the compounds to RDX.
simultaneously possess several properties (high
sensitivity, stability, low toxicity, and appropriate
performance) which can be a major challenge to find in
one molecule. A number of materials and compounds
have been proposed, and even implemented in
applications. Examples include organics like
diazodinitrophenol (DDNP) (Meyer, 2007) inorganic
fuel/oxidizer combinations such as metastable interstitial
composites (MICs) (Dreizin, 2009), metal coordination
complexes (Huynh et al., 2006a, Huynh et al., 2006b), Fig. 2: The M55 stab detonator
and numerous other compounds described elsewhere
(Huynh et al., 2006a). Recently, the Navy (with In attempting to meet the requirements described
contractor Pacific Scientific) has developed a copper- above and extend them to actual systems such as the M55,
based complex, DBX-1, which has shown success in our efforts to date have focused on two general areas: the
small scale tests. Although promising in terms of small-molecule, high-nitrogen organic approach, and the
performance, many of these compounds have suffered materials-based nanoporous silicon composite approach.
from long-term stability issues, scale-up difficulty, low
yields, and/or excessive sensitivity. 1.3 High Nitrogen Compounds
Towards meeting the goal of discovering viable lead A current focus in the field of new energetic
replacements, we endeavored to investigate compounds discovery is the area of high-nitrogen molecules
that met the following criteria during the course of our (Steinhauser, G. and Klapötke, T., 2008; Talawar, et al.,
investigations: 2009). Although not strictly defined, these compounds
are generally considered to be molecules which contain
Sufficient sensitivity (e.g. impact, friction) to 50% or more nitrogen content by atom. As a result, the
detonate relatively easily and reliably, yet can still be major detonation product formed from energetic high
handled without excessive danger nitrogen compounds is diatomic N2, which is both non-
Thermally stable so as to not melt in the item, toxic and gaseous, meaning it is less likely to leave
decompose in storage, or detonate prematurely due to behind unwanted solid residues. Also of great
thermal insult importance, the high stability, low-energy state of the N2
Avoids other toxic components or environmental product results in potentially large energy output during
hazards detonation—high nitrogen compounds typically possess
Can be synthesized from a straightforward, one or high heats of formation (Hf). Typically, high nitrogen
two step procedure using inexpensive reagents systems take the form of heterocyclic rings such as
substituted tetrazines or tetrazoles (Fig. 3).
Even when compounds are found which satisfy this
criteria, it is still far from a certainty that they will
perform well in actual items; factors such as critical
diameter and run-up distance can also play a crucial role.
For this reason, we also test our candidates in initiators
such as the M55 stab detonator. The M55 is an ideal
choice because employed by a large number of Army
Fig. 3: Examples of high nitrogen frameworks
items, such as mortars and rockets, and its small size (Fig.
2) means that primary explosives which are successful in
One high nitrogen compound we have investigated
the M55 are also likely to be viable in larger detonators.
extensively is triazine triazide (TTA), also referred to as
The M55 (and most other stab detonators) consist of three
2,4,6-azido-1,3,5-triazine or cyanuric triazide (CTA),
charges (initiating, transfer, and output), the first two of
depicted in Fig. 4. TTA is a known energetic material
which contain LS and/or LA. The initiating charge is
(Ott, 1921; Kessenich, et al, 1998) with high impact and
intended to be highly sensitive so that it can be set off by
friction sensitivity and energy performance comparable to
the stabbing action of a firing pin, and is most often the
lead azide. It is a heavy metal-free polyazide compound
stab mix formulation designated as NOL-130 (consists of
containing only carbon and nitrogen. It was preliminarily
LA and LS, in addition to antimony sulfide for increased
investigated at ARDEC in the mid-1900’s, but was
2
abandoned over concerns with its high sensitivity. Recent studied by researchers at the Army Research Laboratory
recrystallization efforts at ARDEC have been successful (ARL) as initiators for devices such as
in producing the material in a safer to handle form and microelectromechanical systems (MEMS) (Currano et al,
allowed it to be synthesized at the 50 g level, opening the 2007). Solution-based incorporation of various inorganic
door for its possibility as a lead-explosive replacement. oxidizers was carried out by Clément et al. (Clément et al,
2005). The sensitive energetic behavior of the material
has been attributed to the high surface area resulting from
the nanoporous nature of the silicon. The greater surface-
to-surface contact between the fuel (silicon) and the
oxidizer (e.g. metal oxide, nitrate, perchlorate, etc.) can
result in an extremely rapid reaction. This type of
behavior has been well studied for other energetic
systems, such as those involving aluminum powders
where nano-sized Al particles have been shown to be
much more reactive than micron-sized particles (Moore,
et al, 2007).
To date, we have focused primarily on the first TTA was synthesized in a simple one-step procedure
method (Fig. 5, right), beginning with oxidizers soluble in from cyanuric chloride and sodium azide, in acetone
organic solvents (e.g. methanol, ethanol, etc.), as the solution (Fig. 6). Isolation is obtained by simple crash-
hydrophobic Si surface will resist infiltration by aqueous precipitation in water. This simplicity of production is
solutions. what has allowed the material to be easily synthesized to
at least 50 g. Its sensitivity and performance values are
2. EXPERIMENTAL comparable to LA, although it suffers from a relatively
low density (1.54 g/cc) and is not as thermally stable,
2.1 Performance Evaluation although with a melting point of 94 °C and decomposition
point of 187 °C it falls within desired parameters.
After obtaining the green candidate materials (either Compatibility tests carried out by differential scanning
through synthesis or outside sources), they were calorimetry (DSC) show TTA to be compatible with
characterized for purity (NMR, DSC) and also by aluminum and stainless steel, as well as energetic
sensitivity tests (ball-drop impact, BAM friction, and nitramines including RDX, HMX, and CL-20.
ESD. Subsequently, their energetic performance was
tested by loading them as transfer charges into M55
detonators. As discussed previously, stab detonators such
as the M55 are actually three separate charges. In a
typical performance study, standard NOL-130 stab mix
was pressed into an aluminum M55 detonator cup at
70,000 psi of pressure, followed by the green candidate
material pressed at approximately 15,000 psi on top of the
NOL-130. Finally, the RDX output charge was pressed at
Fig. 6: TTA synthesis.
10,000 psi to complete the process. Detonators were then
fired—through ball-drop initiation with a firing pin—onto
Despite appearing promising based on these initial
steel or lead witness plates. The resulting plate dents
tests, TTA did not perform as well when loaded into M55
where then measured for depth using laser profilometry
detonators as replacement for LA in the transfer charge.
and compared to the standard dents made by LA-based
As shown in Table 2, TTA did not yield a measurable
detonators. As specified in MIL-D-14978A, the dent
dent on steel witness plates (and only ~0.04 in on lead
requirement for an M55 should be at least 0.01 inches in a
plates). Further, when TTA was also used as the output
steel witness plate; this corresponds to roughly 0.08
charge as well as the transfer charge, the same result was
inches in a lead plate.
observed. This finding strongly implies that the TTA is
not sufficiently powerful in the M55 to achieve high-order
3. RESULTS AND DISCUSSION
detonation of the RDX output charge. This is likely a
result of critical diameter or run-up distance issues; the
4
low density of TTA relative to LA is a major contributor Table 1, the properties of DBX-1 are also similar to LA
as well. and TTA, but it does have the benefit of a substantially
greater density compared to TTA. Perhaps attributed at
Table 2: M55 detonator performance for selected high least partially to this reason, DBX-1 also performed better
nitrogen candidates (refer to Fig. 2 for diagram of M55) in the M55 detonator tests, leading to consistently fired
items which yielded acceptable dent depths (Table 2).
Initiating Transfer Output Steel dent These results help to confirm the promise of DBX-1 as an
Charge Charge Charge depth (in) eventual LA replacement. However, at the current time
NOL-130 Lead Azide RDX 0.0148 DBX-1 is still limited to relatively small batch sizes of
NOL-130G Lead Azide RDX 0.0140 approx. 5 g, and significant effort must be put into the
scale up of the compound before it can be qualified.
NOL-130 TTA RDX ~0*
Additionally, although considerably more non-toxic than
NOL-130 TTA TTA ~0* lead, copper can still be a health and environmental
NOL-130 TTA CL-20 ~0* hazard at high concentrations.
NOL-130 TTA PETN ~0*
Other high nitrogen compounds were also evaluated,
NOL-130 DBX-1 RDX 0.0153
such as NITz and MNATz. However, these compounds
NOL-130G DBX-1 RDX 0.0123 were found to be unsuitable due to low thermal stability
*detonators fired successfully, but were not powerful enough to and insufficient impact sensitivity, respectively. Current
dent the steel plate ongoing efforts are focused on metal salt derivatives of
these compounds, including complexes with copper,
Several attempts were made to improve this situation calcium, and similar metals.
in the M55. One strategy involved recrystallizations of
the TTA from acetone/water in order to exert control over 3.2 Nanoporous Silicon Investigations
the particle size and morphology, the goal being to
improve packing densities in the M55 and increase The PSi material used in these studies was produced
performance. Although a degree of crystal control was at the Vesta facility located in Monmouth Junction, NJ via
demonstrated (Fig. 7), no improvement was observed a chemical etching method (Fig. 8) involving the
upon functioning additional M55 detonators. Another treatment of bulk Si particles with an aqueous solution of
strategy involved the use of more sensitive (relative to hydrofluoric acid (HF) and nitric acid (HNO 3). The
RDX) output charges in the M55. This method proved process is capable of producing as much as 500 g of PSi
equally unsuccessful even through the use of CL-20 or per batch.
PETN.
REFERENCES