MASTER OF ENGINEERING

PRODUCTION ENGINEERING

SUBJECT NAME: MACHINING SCIENCE SEM: I

SUBJECT CODE: 2712802 YEAR: 2017-18

EXPERIMENT NO: 3
Aim: To study Tool Wear.

1. What is ‘Hi-E’ region? The tool life equation for a given operation is VT 0.4 =7. What will be the
change in tool life if speed is cut down to 60%?
2. What is the basic mechanism of cutting tool wear? Explain with sketch progressive tool wear,
diffusion wear and crater wear.
3. Explain the experimental method of determining tool life.
4. Define cutting tool life. State the factors which affect tool life.
5. Describe practical method to find tool life.

EXPERIMENT NO: 4
Aim: To study design of twist drill.

1. Draw and explain geometry of twist drill.

2. Write tool angles for HSS drills for different material.

EXPERIMENT NO: 5

Aim: To study oblique cutting & force Analysis.

1. Explain force relation relationship in oblique cutting

2. Discuss concepts of rake angle measured in different planes for oblique turning operation.
3. Derive and expression for shear angle using Lee & Shaffer’s relationship.
4. State different methods of force measurement and explain any one.

EXPERIMENT NO: 6

Aim: To study grinding forces analysis.

1. Explain criteria for selecting grinding wheel.

2. Explain grinding wheel wear & also Re-sharpening action.
3. What is the mechanics of grinding process? Explain honing and lapping operation
4. Derive an equation to find chip length in grinding.
5. Explain specification of a grinding wheel.
 EXPERIMENT NO: 7

Aim: Surface analysis of various manufacturing process.

1. Explain various methods of measuring surface roughness.

2. What is ideal and natural surface roughness? Discuss factors that affect surface quality during
machining of job material.
3. Describe various methods to evaluate surface roughness.
4. Define the following: (i) Roughness (ii) Waviness (iii) Lay (iv) RMS (v) Sampling length. Explain
working principal of Surface roughness meter.

OEP
(Attached two research paper based on topic given below at last of term work)

1. Fabrication and Design evaluation using CAE tools for a 3-axis vertical milling machine for
sculptured surface machining.
2. Finite element analysis and optimization of process parameters involved in single point and multi
point machining process