Service Guide SW-2.

1 850

SERVICE GUIDE

KYE SYSTEMS CORP

SW-2.1 850
Version:1.0

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 Service Guide SW-2.1 850

Revision History

Version Date
Change
1.0 10/07/2005

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 Service Guide SW-2.1 850

Table of Contents

Revision History 2
Table of Contents 3
Getting Started 4
Conventions Used in this Guide 4
Safety Precautions 4

Chapter 1. How to Handle Defective Returns 5

1.1 Overview 5
1.2 Problems 6
1.2.1 Satellite L/R channels no sound 7
1.2.2 Woofer channel no sound 8
1.2.3 Woofer no power 9

Chapter 2. Specifications 10
Chapter 3. Block Diagram 11
Chapter 4. Exploded View Host(Woofer) 12
Satellite 13
Chapter 5. Part List 14
Chapter 6. Schematic Diagram 15

Chapter 7. Important Notes 16

7.1 Packing Requirement for Sending the PCB Assembly by post 16
7.2 Short of Spare Parts while Repairing a Speaker system 16

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 Service Guide SW-2.1 850

Getting Started

Conventions Used in this Guide

Pay Special Attention: Instructions that are important to remember and may
prevent mistakes.

Caution: Information that, if not followed, may result in damage to the

product.

Safety Precautions

The following precautions should be observed in handling the speaker

described in this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases and
fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Disconnect the AC power cord from the AC outlet before performing any
maintenance on the speakers.
Do not perform any maintenance with wet hand.
Prevent foreign substances, such as water, other liquids or chemical, from
entering the speakers while performing maintenance procedures on the
speakers.

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 Service Guide SW-2.1 850

Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker form customers

Verifying problems
proceeding
necessary tests

Function NG

Analyzing possible
Function NG Function OK
malfunction causes

Deciding & proceeding the

rectification methods

Replace necessary
defective parts

Proceeding tests to
verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

repackaging to customers

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 Service Guide SW-2.1 850

1.2 Problems

Item Problem Description

1.2.1 Satellite L/R channels no sound

1.2.2 Woofer channel no sound
1.2.3 Woofer no power

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 Service Guide SW-2.1 850

* Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems.

1.2.1 Satellite L/R channels no sound

Problem Satellite L/R channels no sound

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

IC101,C123,C124,
C132,C133, speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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 Service Guide SW-2.1 850

1.2.3 Woofer channel no sound

Woofer channel no sound

Problem

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

IC102,IC103,C109,
SUBWOOFER VR, speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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 Service Guide SW-2.1 850

1.2.4 Woofer no power

Woofer no power
Problem

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

D1~D8,
Power SW, Fuse, speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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 Service Guide SW-2.1 850

Chapter 2. Specifications

Satellite – L/R Channel (AT 1KHZ):

NO Description Unit Specifications

1 Out Power at THD 10% W 3±1
2 Sensitivity mV 350 ± 50
3 Freq Response (Ref:-3dB) Hz 80~20K
4 S/N ratio dB ≧ 50
5 Hum & Noise Vol:max mV ≦ 3

Host (Woofer) (AT 100Hz):

NO Description Unit Specifications

1 Out Power at THD 10% W 15 ± 3
2 Sensitivity mV 180 ± 50
3 Freq Response (Ref:-3dB) Hz 50~200
4 S/N ration dB ≧ 45
5 Hum & Noise Vol: max mV ≦ 5

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 Service Guide SW-2.1 850

Chapter 3. Block Diagram

FL OUT
INPUT SCH SPEAKER

FR OUT
SPEAKER

2 CH INPUT

VOLUME

SUBWOOFER OUT
TRANS3 SPEAKER

POWER SW FUSE
250V/2A

AC IN

POWER SCH
BASS

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 Service Guide SW-2.1 850

Chapter 4. Exploded View

Host (Woofer)

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 Service Guide SW-2.1 850

Satellite

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 Service Guide SW-2.1 850

Chapter 5. Part List

NO DESCRIPTION Qty UNIT Part No

1 SW-2.1 850/BODY/SATELLITE-L 1 PC 850-001
2 SW-2.1 850/BODY/SATELLITE-R 1 PC 850-002
3 SPEAKER UNIT A-301 4 OHM/3” 2 PC 850-003
4 RUBBER, Ø10/SATE 6 PC 850-004
5 SW-2.1 850/BODY/WOOFER/230V-EU 1 PC 850-005
6 SPEAKER UNIT5” 4 OHM 20W 1 PC 850-006
7 PCBA SW-2.1 850 1 PC 850-007
8 IC TDA2030A 1 PC 850-008
9 IC 8227 1 PC 850-009
10 CARTON, SW-2.1 850 1 PC 850-010
11 CUSHION, SW-2.1 850 1 SET 850-011
12 RUBBER, Ø20/HOST 4 PC 850-012
13 TRANSFORMER, 230V:14V AC x2 & 0.7A; 1 PC 850-013
9VAC&0.85A
14 AUDIO CABLE, 1 ST to 1 ST, SW-2.1 850 1 PC 850-014
15 S/N LABEL(NO CARTON&WOOFEWR) 2 PC 850-015
16 MANUAL SW-2.1 850 1 PC 850-016
17 Round Red type Label(NO CARTON) 1 PC 850-017
18 PE BAG, SW-2.1 850/SATE 2 PC 850-018
19 PE BAG, SW-2.1 850/HOST 1 PC 850-019
20 PE BAG, POWER CORD, SW-2.1 850 1 PC 850-020
21 PE BAG, AUDIO CABLE 1 PC 850-021
22 CARDBOARD, English, SW-2.1 850 1 PC 850-022

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 Service Guide SW-2.1 850

Chapter 6. Schematic Diagram

M
a
i
n
P
C
B

C
o
r
t
r
o
l
P
C
B
L IN R116
100K
L OUT

MASTERA
50KB

R117
R IN Subwoofer SUBWOOFER
100K 50KB +9V +9v

R OUT
C125 C127
MASTERB 100uF/16V 100uF/16V
50KB

16
R118

1
C123
10K 683M
C128
9 14

ST-BY
VCC
L OUT
100uF/16V C132
470uF/16V
10 15 J103
OUT1
C129
R119 C120 1
1K IC101 154.M
100uF/16V 2
8227
C130 3
D1---D4 1N4004 8 3
+9V R OUT
C124 CON3
R101 C102 100uF/16V
683M
22K 10uF/50V
7 2
L IN C119 OUT2
J102 2200uF/16V R120 C121 C133
R102 1K
J101 47K C101 POWER 100uF/16V C131 470uF/16V

6
4
5
11

12
13
INPUT PHONE JACK 3 220pF 1 154.M
2 C126
4 100uF/16V
3
2
4
1
5
5
R103 C104
22K 10uF/50V
R IN
R104 C103
47K 220pF D5---D8 1N4004 R114
+12V 1K +9.1V

C115 C117
2200uF/25V 100uF/25V

C116 C118
2200uF/25V 100uF/25V

-12V R115 -9.1V

1K

+9.1V

100uF/25V C112
8

R105 C105 +12V

IC102A
100K 220pF 3 4558 JRC R108 R109 C109
SUBWOOFER 22K 22K IC102B
1 5 4558 JRC 4.7uF/50V(NP) IC103 J105
2 7 TDA2030A CON2
6
1
C107 C108
104M 183.M C134 2
R110
4

100uF/25V
22K
-12V
-9.1V R112
22K

R107
22K
R106 R111 R113
3.9K C122
680 1 OHM
100P
Title
C106
103 p C110 C114
47uF/25V 224.M
Size Num ber Revision
B
Date: 26-Jun-2005 Shee t of

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 Service Guide SW-2.1 850

Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post

PCB assembly is a kind of sophisticated electronic circuit board. Well

packing will be required when sending them by post.

* Some sophisticated IC components are mounted on the PCB assembly,

hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.

* Reliable external packing is also very important when sending PCB

assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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