Service Training

MALAGA

928 G & IT 28 G

II. POWER TRAIN

1.Case Views
2.Power Flow
3.Hydraulic Control Valve
4.Logic Chart
5.Front & Rear Axles
Sara
APRIL 1997
 928 G & IT 28 G
CHAPTER : Power Train

Implement/Steering
Cover Pump Mounting Pad

Shipping Control Valve

Cover Mounting Pad

Filter Case
Return
Port

Cooler and
Lube Return
Port

Parking
Magnetic Brake
Screen

Rear Yoke

Drain Front Yoke

TRANSMISSION SIDE VIEW

Cooler Port

Converter Oil Transmission

Temperature Pump Outlet
Port To Filter
Input
Shaft

Reverse / Second
Forward Shaft
Lo / Hi
Shaft
Third / First
Product Shaft
Identification
number plate

Transmission
Output Shaft
Oil Filler

TRANSMISSION END VIEW

Page: II-1
Page:

PUMP

TORQUE TRANSMISSION
CONVERTER
II-2

INPUT SHAFT

LOW AND HIGH

CLUTCH SHAFT

REVERSE AND SECOND

CLUTCH SHAFT

CHAPTER : Power Train

THIRD AND FIRST

928 G & IT 28 G
CLUTCH SHAFT

OUTPUT SHAFT

PARKING BRAKE
Page:

TRANSMISSION HYDRAULIC SYSTEM

CLUTCH SOLENOID
DIFFERENTIAL
II-3

FLOW RELIEF VALVE

1 1 2 3
CONTROL
VALVE 2
3

CONTROL
VALVE

6 DIFFERENTIAL
4 VALVE
5

CHAPTER : Power Train

CHECK
FILTER VALVE 4 5
6 DUMP
PUMP

928 G & IT 28 G
VALVE

TORQUE
CONVERTER
RELIEF
VALVE
WATER
COOLER
SUCTION
SCREEN AIR
COOLER

TRANSMISSION
LUBE
Page:

TRANSMISSION LOGIC CHART

II-4

SOLENOIDS CLUTCHES
SPEED
ENERGIZED ENGAGED

1 - F 3 , 4 1 , 6

2 - F 3 , 5 1 , 4

CHAPTER : Power Train

3 - F 3 , 6 1 , 5

4 - F 1 , 6 2 , 5

928 G & IT 28 G
N - - - - - -

1 - R 2 , 4 3 , 6

2 - R 2 , 5 3 , 4

3 - R 2 , 6 3 , 5
Page:
II-5

TRANSMISSION CONTROL VALVE

NEUTRAL

1 2 3
FWD FWD
HIGH REV LOW DIFFERENTIAL
ORIFICE RELIEF VALVE
CHECK VALVE

LOAD PISTON
FWD HI FWD LO REV
3 DIFFERENTIAL
2 VALVE

PUMP 1

CHAPTER : Power Train

SUPPLY
SLUG

928 G & IT 28 G
4
6 1ST SPD 2ND SPD 3RD SPD SELECTOR
SPOOL
MODULATING
BACKFLOW 5
RELIEF VALVE
CHECK VALVE
4 1ST 2ND 5 DUMP
SPEED SPEED
SPOOL

ORIFICE
3RD
SPEED
6 PISTON
Page:

LOAD PISTON & MODULATION RELIEF VALVE

II-6

Normal Operation

CHAPTER : Power Train

928 G & IT 28 G
Speed Clutch Fill and Reset (Dump)

Directional Clutch Fill and Start of Modulation

Page:

DIFFERENTIAL VALVE OPERATION

II-7

DURING A SHIFT AFTER A SHIFT

FROM DUMP VALVE TO DUMP VALVE

SELECTOR SPOOL SELECTOR SPOOL

DIFFERENTIAL
RELIEF VALVE

CHAPTER : Power Train

TO DIRECTIONAL

928 G & IT 28 G
FROM DIRECTIONAL CLUTCH
CLUTCH TO DUMP VALVE TO DUMP VALVE
SELECTOR SPOOL SELECTOR SPOOL

DIFFERENTIAL
VALVE

FROM FROM
PUMP SUPPLY PUMP SUPPLY
 928 G & IT 28 G
CHAPTER : Power Train

DUMP VALVE - NORMAL OPERATION

P2

P1

SLUG

LOAD PISTON
CAVITY

SELECTOR
SPOOL

DUMP
SPOOL

ORIFICE

PISTON

DUMP VALVE - DURING A SHIFT

P2

P1

SLUG

LOAD PISTON
CAVITY

SELECTOR
SPOOL

DUMP
SPOOL

ORIFICE

PISTON

Page: II-8
Page:

FRONT / REAR AXLE

II-9

BRAKE ASSEMBLY DIFFERENTIAL

-STATIONARY PLATE
-ROTATING DISC
-PISTON

CHAPTER : Power Train

928 G & IT 28 G
AXLE SUN GEAR
SHAFT
INBOARD
PLANETARY
BEVEL GEAR
& PINION