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INTRODUCTION OF SCADA:
It is impossible to keep control and supervision on all industrial activities manually. Some automated tool is
required which can control, supervise, collect data, analyses data and generate reports. A unique solution is
introduced to meet all this demand is SCADA system.
SCADA stands for supervisory control and data acquisition. It is an industrial control system where a
computer system monitoring and controlling a process.
Another term is there, Distributed Control System (DCS). Usually there is a confusion between the concept
of these two.
A SCADA system usually refers to a system that coordinates, but does not control processes in real time, but
DCS do that. SCADA systems often have Distributed Control System (DCS) components.
Components of SCADA
1. Human Machine Interface (HMI)
It is an interface which presents process data to a human operator, and through this, the human operator
monitors and controls the process.
2. Supervisory (computer) system
It gathers data on the process and sending commands (or control) to the process.
3. Remote Terminal Units (RTUs)
It connect to sensors in the process, converting sensor signals to digital data and sending digital data to the
supervisory system.
4. Programmable Logic Controller (PLCs)
It is used as field devices because they are more economical, versatile, flexible, and configurable than
special-purpose RTUs.
5. Communication infrastructure
It provides connectivity to the supervisory system to the Remote Terminal Units.
SCADA System Concept
The term SCADA usually refers to centralized systems which monitor and control entire sites, or complexes
of systems spread out over large areas (anything between an industrial plant and a country).
Host control functions are usually restricted to basic overriding or supervisory level intervention. For
example, a PLC may control the flow of cooling water through part of an industrial process, but the
SCADA system may allow operators to change the set points for the flow, and enable alarm conditions, such
as loss of flow and high temperature, to be displayed and recorded.
The feedback control loop passes through the RTU or PLC, while the SCADA system monitors the overall
performance of the loop.
Obviously a SCADA system's initial cost has to be justified. A few typical reasons for implementing a
SCADA system are:
Improved operation of the plant or process resulting in savings due to optimization of the system
Increased productivity of the personnel
Improved safety of the system due to better information and improved control
Protection of the plant equipment
Safeguarding the environment from a failure of the system
Improved energy savings due to optimization of the plant
Improved and quicker receipt of data so that clients can be invoiced more quickly and accurately.
Distribution automation is the process by which the collection of data is automated and analyzed, and then
controls executed by Utilities.
Distribution automation (DA) is a family of technologies, including sensors, processors, information and
communication networks, and switches, through which a utility can collect, automate, analyze, and optimize
data to improve the operational efficiency of its distribution power system.
Products encompass the components and systems used to supervise, measure, monitor, and control electrical
loads on distribution systems and at distribution substations, including:
Asset optimization
Automated and interconnected equipment
Demand optimization
Distribution optimization
Distribution system monitoring, control and analysis software
Information and communications technology networks
Test equipment and systems for product certification and conformity acceptance.
Distribution automation can improve the speed, cost, and accuracy of several key distribution system
processes, including fault detection, feeder switching, and outage management; voltage monitoring and
control; reactive power management; preventative equipment maintenance for critical substation and feeder
line equipment; and grid integration of distributed energy resources.
Telephony
Voice messages are sent over SSB narrow band mode with bandwidth ~3khz.
Limitations of PLCC:
Power line communication is limited by the existing electrical infrastructure where it is being
employed and thus affects powerline channel parameters such as power attenuation, noise, impedance
and bandwidth.
It requires high SNR ratio.
The power line network is usually not matched and varies with time at different loadings. This leads to
attenuation of carrier power. This is the main disadvantage.
The carrier frequency suffers reflection losses at various points in its path from transmitter, coaxial
cable, line tuner unit, coupling capacitor, power line to transmitter.
Power-line communication is not secure.
RADIO COMMUNICATION:
Radio Communication. telecommunication by means of radio waves. Radio communication requires the
use of both transmitting and receiving equipment. The transmitting equipment, which includes
a radio transmitter and a transmitting antenna, is installed at the point from which messages are transmitted.
Fiber optics, or optical fiber, refers to the medium and the technology associated with the
transmission of information as light pulses along a glass or plastic strand or fiber. Fiber optics is used
long-distance and high-performance data networking.
Fiber optics are also commonly used in telecommunication services such as internet, television and
telephones. As an example, companies such as Verizon and Google use fiber optics in their
Verizon FIOS and Google Fiber services, providing gigabit internet speeds to users.
Fiber optic cables are used since they hold a number of advantages over copper cables, such as
higher bandwidth and transmit speeds
A fiber optic cable can contain a varying number of these glass fibers -- from a few up to a couple
hundred. Surrounding the glass fiber core is another glass layer called cladding. A layer known as a
buffer tube protects the cladding, and a jacket layer acts as the final protective layer for the
individual strand.
Fiber optics transmit data in the form of light particles or photons that pulse through a fiber optic
cable. The glass fiber core and the cladding each have a different refractive index that bends
incoming light at a certain angle.
When light signals are sent through the fiber optic cable, they reflect off the core and cladding in a
series of zig-zag bounces, adhering to a process called total internal reflection.
The light signals do not travel at the speed of light because of the denser glass layers, instead
traveling about 30% slower than the speed of light. To renew, or boost, the signal throughout its
journey, fiber optics transmission sometimes requires repeaters at distant intervals to regenerate
the optical signal by converting it to an electrical signal, processing that electrical signal and
retransmitting the optical signal.
Fiber optic cables are moving toward supporting up to 10-Gbps signals. Typically, as the bandwidth
capacity of a fiber optic cable increases, the more expensive it becomes.
Multimode fiber and single-mode fiber are the two primary types of fiber optic cable. Single-mode fiber is
used for longer distances due to the smaller diameter of the glass fiber core, which lessens the possibility
for attenuation -- the reduction in signal strength. The smaller opening isolates the light into a single beam,
which offers a more direct route and allows the signal to travel a longer distance. Single-mode fiber also has
a considerably higher bandwidth than multimode fiber. The light source used for single-mode fiber is
typically a laser. Single-mode fiber is usually more expensive since it requires precise calculations to
produce the laser light in a smaller opening.
Multimode fiber is used for shorter distances because the larger core opening allows light signals to bounce
and reflect more along the way. The larger diameter permits multiple light pulses to be sent through the
cable at one time, which results in more data transmission. This also means that there is more possibility for
signal loss, reduction or interference, however. Multimode fiber optics typically use an LED to create the
light pulse.
While copper wire cables were the traditional choice for telecommunication, networking and cable
connections for years, fiber optics has become a common alternative. Most telephone company long-
distance lines are now made of fiber optic cables. Optical fiber carries more information than conventional
copper wire, due to its higher bandwidth and faster speeds. Because glass does not conduct electricity, fiber
optics is not subject to electromagnetic interference, and signal losses are minimized
Fiber optic cables are used mainly for their advantages over copper cables. Advantages include:
However, it is important to note that fiber optics do have disadvantages users should know before handling
them. These disadvantages include:
Military and space industries also make use of optical fiber as a means of communication and signal
transfer, in addition to its ability to provide temperature sensing. Fiber optic cables can be beneficial due to
their lighter weight and smaller size.
Fiber optics is frequently used in a variety of medical instruments to provide precise illumination. It also
increasingly enables biomedical sensors that aid in minimally invasive medical procedures. Because optical
fiber is not subject to electromagnetic interference, it is ideal for various tests like MRI scans. Other medical
applications for fiber optics include X-ray imaging, endoscopy, light therapy and surgical microscopy.