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Elevator Door Controller Code: GDK1.IM1.

0001
GDK Page: 1 of 30
Operation Manual Ver.: A1

Operation Manual
for
door controller
GDK

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Thank you for you choosing a GENESIS products!


Before starting the installation of this product, read the information contained in this document.
You will find important warnings on how to assembly and maintain the product in good operating conditions and to get maximum of
your investment. You will also find the important information concerning the product and maintenance which are an important factor
to ensure safety at all times.

This document is an integral part of supply and must be available with car door operator handbook in the lift machine room at all
times.

All products are provided with identification data on the label and in case with certification marks in accordance with the current rules.
In case need concerning the product, the identification data on the label must be always communicated to us.

Symbols used

The following points are important under the safety viewpoint and danger warnings are indicated with these symbols:

Risk of the personal injury


Danger general (e.g. Sharp edges, protruding parts)

Risk of damage to mechanical parts


Important warnings (e.g. incorrect installation)

Danger, high voltage! Improper Danger form the rotating parts!

behaviors may cause fatal The drive may automatically start.

accident

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1- General Description

The GENESIS Elevator door controller GDK is designed for the lift doors according the EN81 "Safety rules for the construction and
installation of lifts" . The door controller is control the AC PMSM motor.
The following are the main technical data of the door controller:
Technical data GDK controller

Mains supply 36V DC +/- 20%


Mains Current 4.0 A
Temperature range during operation
-10℃… +50℃ @ 98% air humidity

Protection category IP20 (IP54 Option)


1000m, loss1% power each 100mm more

The fixing dimension of the GDK controller.

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Technical data of the motor:


Motor type: AC Synchronous Permanent Magnet Motor
Duty type: S3-40 ED
Rated Power: 68 W
Rated voltage: 36 V
Rated current: 2.2 A
Rated frequency: 22 Hz
Rated toque: 3.6 NM
Rated speed: 180 rpm
Thermal class: F
Degree of protection: IP44

3- Push-buttons name and basic operation

Setting the parameters for the device takes place via the control panel which is fitted with
eight push-buttons as well as a four-place seven-segment display.

Functions of push-buttons in the control panel

Button Function
Function + or
Parameter selection
Function -
Location + or
Parameter number selection
Location -
Value + or
Parameter value setting
Value -
For storing an altered parameter value (Press the button so long until the
Enter ↵
display flashes once)
For adopting the works parameters (Keep button depressed when
Ctrl #
switching on)

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Enter ↵ and Change over from operational- to setting mode and vice versa (press both
buttons)
Ctrl #
Function-
Switch over to learning-run mode
Enter ↵ and

Value + Initiating the learning run in learning-run mode


Value + or
Door commands in manual mode
Value -

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4.- Wiring Diagram

Note:
We offer the special function, we call “shift”. The “shift” is signal which use tighter with “open” and “close”.
When you use the Shift + open or Shift +close, the door will increase the speed 20% as normal.

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Connections:

J5 J8

J4
J6
J3
J1
Terminals Distance of the plug in mm Wire type
Power supply J1 5.08 1.5-3mm2
Motor J6 5.08 1.5-3mm2
Resolver J5 3.81 0.5-1.5mm2
Input signals J3 3.81 0.5-1.5mm2
Relay outputs J4 3.81 0.5-1.5mm2
RS232 serial interface-female RS232 serial interface - male
J8

In the board, you can find the DIP switches. The followings are the function of DIP switches
DIP number DIP5 DIP4 DIP3 DIP2 DIP1
Functions Door speed curve pre-set. DIP4=ON, You can DIP5 =on, the door will
change the POPEN by close to the end when
parameter 105 power on

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5.- Commissioning

Commissioning must only be carried out by qualified electricians who have undergone instruction in the necessary
accident prevention measures

5.1 Prerequisites

 Plug in the J6 and J5


 deactivated J3 and J4
 Put the car door panel in the middle position
 After the check the above plug, then Plug the J1 (power supply)

When you Plug the J1, The drive may automatically start.

5.2 Direction of the rotation check

Parameter number and name Value Descriptions (face to the operator)


0 the door close to the LEFT
102 MOVDR
1 the door close to the RIGHT

You can change the parameter as following steps:

Operation Display Description


after the plug the J1 (Switch on the power)
-. . . .

Push the CTRL and ENTER together 100 MDSL number


Push the ENTER 0 MDSL Value
Push the VALUE + one time 1 MDSL Value
Push the ENTER to save the value 1 MDSL Value
Push the ENTER one time 100 MDSL number
Push the Hold push the CTRL, then Push the ENTER Back to work mode
-. . . .

In the MANUAL mode, Push the Value --, the door will close. If door open, please change MOVDR setting.

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5.2 Door weight


The door width can be set by the parameter 104 WEIGHT (moving weight) in unit KG. You can input the
approximate panel weight ( landing +Car) if you do not know the real weight.

5.3 Door width


The door width can be set by the parameter 105 POPEN (position open) in unit mm.
It is only can be changed when DIP4=ON. After you set the door opening, the controller do not need to learn
the door width any more.

Note: the value is the belt moving length. For Genesis door, the POPEN can setting as followings:
For center opening door,
POPEN = door opening width (mm) / 2 + 25 mm
For side opening door,
POPEN = door opening width (mm) + 25 mm

5.6 Referencing
Referencing is done every time after POWER ON to find the absolute CLOSE END position in the movement
area. The first movement is controlled by the switch DIP5.

DIP 5 = OFF
GDK does not move without an elevator controller's command OPEN or CLOSE.
DIP 5 = ON
GDK does move to the close end for the referencing when first power on.

Referencing can do in Manual mode and Normal mode booth.

MANUAL mode
Push the VALUE +, the door will at the referencing speed 110 VREF to the close end. Then, the door will
continues open at the referencing speed 110 VREF to the open end.

NORMAL mode

Give the command CLOSE, the door will close end at the referencing speed 110 VREF to the close end.
Nest command OPEN leads to the door opening at referencing speed 110 VREF to the open end.

During this time, The "-" will turn form left to right.. The display will show the numbers when the referencing
finish.

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5.4 Setting for the output relay


The relay output can be set by the parameter 106 JNS. The factory setting is JNS=13
You can change the relay output status according the elevator controller need.
OPENED REOPEN POSITION CLOSED JNS value
NO NO NO NO 0
NO NO NO NC 1
NO NO NC NO 2
NO NO NC NC 3
NO NC NO NO 4
NO NC NO NC 5
NO NC NC NO 6
NO NC NC NC 7
NC NO NO NO 8
NC NO NO NC 9
NC NO NC NO 10
NC NO NC NC 11
NC NC NO NO 12
NC NC NO NC 13
NC NC NC NO 14
NC NC NC NC 15

After you do the a.m. Setting, you can start to use the doors.

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5.7 Moving profile


The following diagram shows the moving profile and the parameters for adjusting the profile.

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5.8 Parameter description


5.8.1 Basic parameter description
5.8.1.1 Control mode – 100
The door can run in 3 different mode. It is controlled by the parameter 100.
number symbol Description value function
100 MDSL Control mode 0 Normal mode
1 Manual mode
2 Auto-run mode
The factory setting is MDSL =0.

Normal mode : the door is only controlled by the elevator controller through the input signals.
Manual mode : the door is only controller by the button in the door controller. The door will open by push the
button VALUE + in the display. The door will close by push the button VALUE– in the display.
Auto-run Mode: the door is closing and opening automatically with out input signals. It is only for test.

Note: For safety reason, you can push the CTRL and ENTRE together to change the setting. It can be only done
the door full open.

The followings are the signal effectiveness in the different mode.

mode nudge Light Open close Key + Key -


curtain
Normal √ √ √ √ x x
Manual x √ x x √ √
Atuo-run x √ x x x x

The followings are the relay output in the different mode.


mode Door Door Door Door Device
position re-opened Opened closed error
Normal √ √ √ √ √
Manual √ √ √ √ √
Auto-run x x x x √

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5.8.1.2 Display – 101


The display of the door controller can show the different information. You can choice it by change the parameter
101.
number symbol Description value Unit function
101 PDISP Display 0 % Door position in %
1 mm Door distance to the closed end
2 mm/S Door speed
3 mA Motor current
4 N Force
5 V Voltage
6 Door status
2
7 Mm/S Door setting acceleration
8 N Setting force
9 Running times%10000
10 Re-open times%10000
The factory setting is PDISP =0.

5.8.1.3 Direction of rotation – 102


You can change the motor rotation direction by change the parameter 102.
number symbol Description value Function (face to the operator)
102 MOVDR Move direction 0 the door close to the LEFT
1 the door close to the RIGHT

The factory setting is MOVDR =0.

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5.8.1.4 Moving profiles – 103


The type of the moving profile is adjusted by the parameter 103 OMODE. The factory setting is OMODE=1
OMODE=1

OPEN

CLOSE

The advantage of the profile OMODE=1 is that the coupling of elevator car door and shaft door happens at slow
speed. This improves the conditions to which the mechanics is subiected.

OMODE= 0

OPEN

CLOSE

Profile OMODE=0 is more simple and easier to adjust.

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5.8.1.4 Door weight – 104


You can change the motor rotation direction by change the parameter 102
number symbol Description Unit Function
104 WEIGHT Door Weight kg Total moving parts weight

5.8.1.5 Door width – 105


The door width can be adjusted by the parameter 105 POPEN (position open) in unit mm. It is only can be
changed when DIP4=ON.
number symbol Description Unit Function
105 POPEN Door Width kg Total moving part weights
The Range of 105 POPEN is 250mm. to 1400mm.

Note: the value is the belt moving length. For Genesis door, the POPEN can setting as followings:
For center opening door,
Popen = door opening width (mm) / 2 + 25 mm
For side opening door,
Popen = door opening width (mm) + 25 mm

5.8.1.6 Setting for the output relay – 106 JNS


The relay output can be set by the parameter 106 JNS. The factory setting is JNS=13
OPENED REOPEN POSITION CLOSED JNS value
NO NO NO NO 0
NO NO NO NC 1
NO NO NC NO 2
NO NO NC NC 3
NO NC NO NO 4
NO NC NO NC 5
NO NC NC NO 6
NO NC NC NC 7
NC NO NO NO 8
NC NO NO NC 9
NC NO NC NO 10
NC NO NC NC 11
NC NC NO NO 12
NC NC NO NC 13
NC NC NC NO 14
NC NC NC NC 15
The factory setting is JNS=13

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5.8.1.7 Referencing speed -110 VREF


It is self-learning run speed.
number symbol Description Unit Function
110 VREF Door Self-learning run speed mm/s Door Self-learning run speed
The factory setting is 110 VREF = 120 mm/s.
The range of 110 VREF is 1 mm/s to 200 mm/s.

5.8.1.8 Close end -- 111 PCLSE


It is tolerance for the close end. The door closed relay will output in this point.
number symbol Description Unit Function
111 PCLSE Close end mm Setting the door closed relay
The factory setting is 111 PCLSE = 2 mm.
The range of 111 PCLSE is 1 mm to 60 mm.

5.8.1.9 Hysteresis opening position --112 PHYOP


It is hysteresis opening position. The door opened relay will output in this point. And also, the door will move
with crew speed start with this point to the open end.
number symbol Description Unit Function
112 PHYOP hysteresis opening position mm Setting the door opened relay
The factory setting is 112 PHYOP = 40 mm.
The range of 112 PHYOP is 1 mm to 60 mm.

5.8.1.10 Crew distance --113 PHYCL


It is crew speed start with this point to the close end.
number symbol Description Unit Function
113 PHYCL Crew distance for close mm Crew distance for close
The factory setting is 113 PHYCL = 1 mm.
The range of 113 PHYCL is 1 mm to 30 mm.

5.8.1.11 parameter reset --120 FPROG


It is can change all the parameter to the factory setting by 120 FPROG.
If you set the 120 PFORG to 100, all the parameter are change back to the factory setting.

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5.8.2 Force parameter description


5.8.2.1 Close Force – 200 FCLSE
number symbol Description Unit Function
200 FCLSE Close force N Force during the closing
The factory setting is 200 FCLSE = 150 N
The range of 200 FCLSE is 10 N to 200 N.

5.8.2.2 Open Force – 201 FOPF


number symbol Description Unit Function
201 FOPF open force N Force during the opening
The factory setting is 201 FOPF = 200 N
The range of 201FOPF is 10 N to 200 N.

5.8.2.3 Holding Force – 202 FHOM


number symbol Description Unit Function
202 FHOM Holding force N Holding force during the door open or
close
The factory setting is 202 FHOM = 150 N
The range of 202 FHOM is 10 N to 200 N.

5.8.2.4 Referencing Open Force – 203 FORF


number symbol Description Unit Function
203 FORF Referencing Open Force N Force during referencing, opening
direction
The factory setting is 203 FORF = 180 N
The range of 203 FORF is 10 N to 200 N.

5.8.2.5 Referencing Close Force – 204 FCRF


number symbol Description Unit Function
204 FCRF Referencing Close Force N Force during referencing, closing
direction
The factory setting is 204 FCRF = 150 N
The range of 204 FCRF is 10 N to 200 N.

5.8.2.6 Referencing force limit – 205 FORFA


number symbol Description Unit Function
205 FORFA Referencing Force limit N force limit during referencing
The factory setting is 205 FORFA = 150 N
The range of 205 FORFA is 100 N to 200 N.

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5.8.2.7 Close holding force without command – 210 FHOCL


number symbol Description Unit Function
210 FHOCL Close holding force without N Holding force when closed without door
door command command
The factory setting is 210 FHOCL = 150 N
The range of 210 FHOCL is 10 N to 200 N.

Note.: set the 210 FHOCL with small value, you can save the energy during the elevator stopped.

5.8.2.8 Open holding force without command – 211 FHOOP


number symbol Description Unit Function
211 FHOOP Open holding force without N Holding force when opened without
door command door command
The factory setting is 211 FHOOP = 150 N
The range of 211 FHOOP is 10 N to 200 N.

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5.8.3 Moving profile parameter description

number name Un it Description Default Min. Max.


300 VUNL mm/s Unlocking speed 40 1 100
301 RACCO mm/s² Ramp ACC opening 500 1 1500
302 VOP mm/s Open speed 600 1 750
303 RDECO mm/s² Ramp DEC opening 400 1 1500
304 VCRAW mm/s Crew speed -opening 20 1 100
305 RACCC mm/s² Ramp ACC closing 800 1 1500
306 VCL mm/s Closing speed 300 1 750
307 RDECC mm/s² Ramp DEC closing 500 1 1500
308 VLOCK mm/s Locking speed 40 1 100
309 RSTOP mm/s² Ramp emergency stop 1500 1 1500
310 VOPCL mm/S Closing coupler speed 60 1 250
311 RDECL mm/s² Ramp DEC locking 200 1 1500
312 VCLLO mm/s Crew speed -closing 80 1 100
313 RACCL mm/s² Ramp ACC locking 300 1 1500
314 VOPLO mm/s Opening coupler speed 60 1 250
315 VNUDG mm/s Nudge speed 200 1 500
316 JLOCK 10mm/s³ Jolt locking zone 500 1 2000
317 JOPCL 10mm/s³ Jolt opening and closing zone 2000 1 2000
318 JSTOP 10mm/s³ Jolt emergency stop 1000 1 2000
320 PUNLO mm Unlocking position 35 1 50
321 PHYUL mm Open coupler length 1 1 30
322 PLOCK mm Closing coupler length 30 1 50
323 PHYLO mm Hysteresis unlocking position. 10 0 20
If PHYLO=0, the parameters
PHYLO and PLOCK are
neglected. and parameter
PUNLO and PHYUL are valid
for opening and closing

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5.8.4 Control parameter


5.8.4.1 Speed gain – 411 SCGF_
number symbol Description Unit Function
411 SCGF_ Speed gain % Speed gain for P parameter of PI
The factory setting is 411 SCGF_ = 80 %
The range of 411 SCGF_ is 0% to 1000%
Note: the system will active more fast if you increase this value. But the system will vibrate if this value is too big.

5.8.4.2 Lag time of speed controller – 412 SCTL_


number symbol Description Unit Function
412 SCTL_ Lag time of speed controller mS Lag time for I parameter of PI
The factory setting is 412 SCTL_ = 333 mS
The range of 412 SCTL_ is 1 mS to 2000 mS
Note: the system will active more slow if you increase this value. But the actual speed will big different with the
setting speed.

5.8.4.3 Filter time for torque – 413 TTF


number symbol Description Unit Function
413 TTF Filter time for force detection mS Filter time for force detection
The factory setting is 413 TTF = 500 mS
The range of 413 TTF is 50 mS to 2000 mS

5.8.4.4 Velocity slip ratio – 420 VSLRT


number symbol Description Unit Function
420 VSLRT Velocity slip ratio Velocity slip ratio for speed detection
The factory setting is 420 VSLRT = 70
The range of 420 VSLRT is 1 to 100

5.8.4.5 Velocity slip time latch – 421 VSLTL


number symbol Description Unit Function
421 VSLTL Velocity slip time latch mS Velocity slip time latch for speed
detection
The factory setting is 421 VSLTL = 100
The range of 421 VSLTL is 1 to 1000

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5.8.5 Special Functions

5.8.5.1 Re-opening relay control parameter 500 JROC


This parameter is set the control mode for output relay. By the active light curtain input or by an exceeding of the
closing force, the door controller can have the 3 mode.
number symbol Description Value Function
500 JROC Control mode of re-opening relay 0 Slave mode
1 Master mode
2 Function 2

Slave mode: stops the door closing and “open door “ relay becomes active
Master mode: Reverses the door automatically and the “open door “ relay becomes active
Function 2 : only the “open door “ relay becomes active

5.8.5.2 Door position relay out put position 501 JDPD


number symbol Description Unit Function
501 JDPD Position relay output %
The factory setting is 501 JDPD = 30%
The range of 501 JDPD is 1% to 99%.

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5.8.5.3 Soft touch 502 PHSTF


If the door detects an obstacle during closing the door, it saves the position information at which the obstacle was
detected. Next time the door closes, the door approaches to this position at lower speed. If the obstacle is still
there, it will be touched softly. The following picture show the movement of the door.

Normal closing

close

Closing with soft touch function

Point of obstacle detection

hysteresis
close
PHYSTF

number symbol Description Unit Function


502 PHSTF Soft touch mm
The factory setting is 501 PHSTF = 0. ( Setting PHSTF=0, DEACTIVATES THIS FUNCTION.
The range of 502 PHSTF is 0 mm to 100 mm.

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5.8.5.5 Obstacle detection cut off zone 510 PKSKB


number symbol Description Unit Function
510 PKSKB Obstacle detection cut off zone mm
The factory setting is 510 PKSKB = 10 mm.
The range of 510 PKSKB is 1 mm to 200 mm.

5.8.5.6 Back distance 511 PBACK


number symbol Description Unit Function
511 PBACK Back distance mm The door open back by the door
controller after the obstacle detection
The factory setting is 511 PBACK = 3 mm.
The range of 511 PBACK is 1 mm to 20 mm.

5.8.5.7 restart delay time 512 PBACK


number symbol Description Unit Function
512 TKSK2 KSKB restart delay after KSKB mS KSKB restart delay after KSKB after
after door reversal door reversal
The factory setting is 512 TASK2 = 100 mS.
The range of 512 TASK2 is 0 mS to 20000 mS.

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5.8.6 system parameters

number name Un it Description Default Min. Max.


610 TYPE_ ID number
611 REV_ Software version
612 OPCLO Door open counter low word 0 65535
613 OPCHI Door open counter high word 0 65535
614 OBDLO Obstacle detect counter low 0 65535
word
615 OBDHI Obstacle detect counter 0 65535
high word
620 ERR_1
621 ERR_2
622 ERR_3
623 ERR_4

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5.8.7 User parameter


number name Un it Description Default Min. Max.
700 SPASS Customer password 0 0 9999
701 CPASS Checking password 0 0 9999
811 mm The length /rpm 152 0 200
812 MPOW W Motor power
813 MVOL V Motor voltage
814 MCUR 0.01A Motor current
815 MHZ 0.01HZ Motor frequency
816 MRPM RPM Motor RPM
817 MTQU 0.01NM Motor toque
818 MRIS 0.01Ω Motor resistance
819 Ke
830 MANGLE Motor offset 0 0 512

Note:
The factory setting of Parameter 811 is for genesis belt pulley. Please check it when you use your belt pulley.

5.8.8 Error Message

type display reset notes


Device error dE Stop, reset by power on Checked when device power on
Resolver error Ec1 Stop, reset by power on Resolver error or wrong wiring, continual check
Over current Oc Stop, reset by power on The current is over the device setting, continual
check
Over voltage OH Stop, normal reset When the voltage high then 45V, continual check
Low voltage LH Stop, normal reset When the voltage lower then 24V, continual check
Over load OL Stop, normal reset When the time of over load is more than 3S,
continual check

Reset by power on, it is means that the error reset only in power on.
Normal reset, he error will auto-reset when the error is gone.

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6.0 Motor angle offset


The door motor is AC PMSM. The motor angle is set before the delivery. The parameter 830 is the value of the
motor angle.
The followings are the way to reset the motor offset.
1. Take out the belt form the motor shaft after the power off.
2. Put the all the DIP in ON position.
3. Plug the motor power and the resolver wirings.
4. Switch on the power. You can see the “-.-.-.-“ in the display, the “-“ is moving form left to right. At the same
time, the 5 LEDs of input single are ON. It is means that the device start the motor offset. In this time, the
current may up to 3-4A. (check the power supply). When the display show a number, for example 0376, it is
means that the motor offset is 376. now, the motor offset is done. The value is store in the parameter 830.
5. Switch off the power, put back the DIP.
6. Put the belt in the motor shaft, the door can run after the power on.
Notes:
It is better that you make 2 or 3 times motor offset. To make sure the motor offset is right. ( the different is less 5).

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6.0 Setting the device by the RS485.


Beside the key in the device, you can also use the RS485 to change the parameter setting. It is much more fast
then the key in the device.
The following are the D-SUB 9 cable. (You can use the USB-RS485 Converter if you do not have the RS485 in
your computer.)

RS485A (RS485+) –---- PIN 4


RS485B (RS485-) -------PIN 3
RS485GND -------PIN 1

The software is MODSCAN32.

Please note:
The address in the MODSCAN is connect with the door parameter data sheet.
The MODSCAN ADRESS = MODBUS ADRESS +1 +40000
For example, 40027, it is 26 of the MODBUS ADRESS in the parameter data sheet.

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After connected the door controller with your computer (For example: COM10) by the MODSCAN 32.
You need do the following setting in the MODSCAN32. In the menu CONNECTION-CONNECT
1. Direct Connection to COM10
2. Baud 19200
3. Word 8
4. Parity NONE
5. STOP 1
After the a.m. setting, change the data as followings:
1. Adress 0001
2. Length 100
3. 03 HOLDING REGISTER
4. Device ID 1

Change the value

Double click the value if you want to change, after the change, click UPDATE.The value will change in the
divice. For example 400027, as the a.m picture.

Suzhou Genesis Elevator Systems Co., Ltd. Subject change without notice!
Elevator Door Controller Code: GDK1.IM1.0001
GDK Page: 29 of 30
Operation Manual Ver.: A1

7. Setting the door controller by WIFI


Genesis can supply to you the software. We call DOOR MANAGER. With this software, your mobile phone or
Pad can manage the door through the WIFI wireless connection.
The followings are the function of the software:
1. Edit all the door parameter setting
2. Save the door parameter setting form door controller to a file.
3. Down the door parameter setting file form to the door controller.
4. Compare the parameter setting with others
5. Door status display
6. Door open and close curve display
7. Status fo the WIFI connection

Now, the software is support the ANDRIOD system. All the Andriod phone or Pad can use this APP. Please
contact Genesis for the copy of these software.

Suzhou Genesis Elevator Systems Co., Ltd. Subject change without notice!
Elevator Door Controller Code: GDK1.IM1.0001
GDK Page: 30 of 30
Operation Manual Ver.: A1

For more information, please contact us:

SUZHOU GENESIS ELEVATOR SYSTEMS CO.,LTD.


Unit 68 Dongjing Industry Park 9, Dongfu Road, SIP, Suzhou 215123, Jiangsu Province, China.
Tel.: 0086-512-66657738
Fax.:0086-512-66657728
www.genesischina.net

Suzhou Genesis Elevator Systems Co., Ltd. Subject change without notice!

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