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Colloids and Surfaces A 553 (2018) 432–438

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Colloids and Surfaces A


journal homepage: www.elsevier.com/locate/colsurfa

Foaming of crude oil: Effect of acidic components and saturation gas T



Jianping Chen, Limin He , Xiaoming Luo, Chunying Zhang
College of Pipeline and Civil Engineering, China University of Petroleum, Qingdao 266580, PR China

G R A P H I C A L A B S T R A C T

A R T I C LE I N FO A B S T R A C T

Keywords: Foaming tendency of crude oil is diverse due to the variance in crude oil components. Crude oil viscosity,
Crude oil foam asphaltene, and resin contents have been studied in general, but the specific surfactant molecules that stabilize
Foamability crude oil foam are not identified. Carbon dioxide oftentimes accompanies hydrocarbon gases in reservoirs rich in
Foaminess natural CO2 and fields where CO2 enhanced recovery is implemented. Crude oil acidic components and carbon
Depressurization foam
dioxide may have considerable significance to foam formation and defoaming kinetics. We studied the effect of
acidic components and saturation gas on foaming of crude oils with pneumatic and depressurization tests re-
spectively. Foaminess, foamability and time to half collapse are used to characterize foaming of oils. We present
a new piecewise model that can be divided into two segments with almost equal timescales to fit the collapse
curve and we use parabola function and expdec1 function to model the two segments respectively. The t values
at the intersection of two segments are approximately the same as time to half collapse. Model parameter A is
close to foamability. Increase in the rigidity of the interface and viscosity of the bulk liquid may account for
excellent foam stability of some acids/oil systems. Some acidic crude oil components, for example, naphthenic
acids, long-chain fatty acids, increase foaminess significantly, suggesting that crude oil antifoams combined with
reagents that will react with some acidic components may have better performance.


Corresponding author.
E-mail address: upcmpfs@163.com (L. He).

https://doi.org/10.1016/j.colsurfa.2018.05.097
Received 20 March 2018; Received in revised form 31 May 2018; Accepted 31 May 2018
Available online 31 May 2018
0927-7757/ © 2018 Elsevier B.V. All rights reserved.
J. Chen et al. Colloids and Surfaces A 553 (2018) 432–438

1. Introduction Table 1
Oil Properties: Density, API Gravity, and Viscosity.
In the petroleum industry, the occurrence of foams can be beneficial oil ρ at 20 ℃ API gravity μ at 20 ℃
as gas injection and especially CO2 flooding can be used for the en- (kg/m3) (deg) (mPa·s)
hancement of oil recovery [1]. Foam-oil interactions, foam-particle
interactions, propagation of foam front in porous media and compar- 1#Murban 740 59.7 16
2#Murban/Changqing 799 45.6 65
ison of surfactant performance at varying scales are some central issues 3#Changqing 838 37.4 450
raised by researchers [2–6]. However, foaming of crude oils may pose 4#Mineral oil 851 34.8 17
difficult problems in some other stages of petroleum production [7]. An
unfavorable result of crude oil foaming is the decrease in separator
capacity due to the increased residence time for foam breaking. Another oils showed Newtonian behavior when we measured the viscosity of the
disadvantageous result is inaccurate level measurement. Foaming can fluids except oil sample #3. Oil samples were stored in airtight con-
cause liquid carry-over through the gas line, which further causes tainers to decelerate the alteration of the physicochemical properties of
contamination of solvents and damage to scrubbers and compressors oils throughout the tests. CO2 and CH4 gases of 99.99% purity supplied
[8]. Furthermore, foaming can lead to unwanted gas carry-over in the by Tianyuan were used throughout. The acids and phenol are decanoic
oil line, resulting in dangerous degassing and damage to pumps. Foam acid, octadecanoic acid, cyclohexanecarboxylic acid, 4-methylbenzoic
inhibition provides better process control over crude oil separation and acid and 4-methylphenol (analytical reagents, supplier Aladdin). The
distillation and thus lab test of crude oil foaming and antifoam per- reagent bottles containing decanoic acid, cyclohexanecarboxylic acid
formance is necessary [9,10]. and 4-methylphenol (melting point below 35 ℃) were heated in the
The attempts to identify the factors affecting foamability of various water bath at 40 ℃. Then, the reagent fluids were added to the oils with
crude oils have produced some acceptable results. Bulk viscosity, film the plastic dropper to the desired concentration. The granular octade-
elasticity, asphaltene content, the ratio of asphaltene to resin were canoic acid or 4-methylbenzoic acid (melting point 69.6 ℃ and 180 ℃)
found to affect foamability [11,12]. Previous studies reported that were added into the oil #4 directly. Then, the solid/liquid mixture was
chemical-free crude oils from which organic acids were extracted have subjected to an agitating heater (60 ℃ and 95 ℃) until the visible solid
much lower foaminess compared to whole oil. These acidic extracts particles entirely dissolved. After the oil 4# with these two acid ad-
were analyzed by gas chromatography-mass spectrometry and the ditives cooled, crystal particles were observed as the fluid changed from
presence of straight-chain saturated carboxylic acids, cyclic carboxylic transparent to opaque.
acids and benzoic acids in extracts was identified, which had all been
well defined in petroleum [13]. Such conclusion is unsatisfactory be-
2.2. Apparatus and procedures
cause the extremely complicated procedure for separation and analysis
of acidic surfactants from crude oil may have altered the components of
We performed the depressurization test and pneumatic test with the
crude oil in the first place. Until recently, there has been no reliable
apparatus illustrated in Fig. 1. The principle behind the depressuriza-
evidence that natural acidic compounds in crude oils are the reason that
tion test is the nucleation of bubbles from the entrapped gas inside the
some crude oils have high foaming tendencies.
liquid phase. 250 mL of mineral oil was placed into the pressurized cell
Much work has been dedicated to the design of the experimental
and saturated at 5 bar of saturation gas (CO2, CH4 or 1:1 mixture of CO2
program for testing foaming tendencies of crude oils. Several re-
and CH4) with the stirrer. The tightness of the pressurized cell was
searchers developed their experiments based on the idea of decom-
checked before the test and the typical saturation time was 120 min.
pression or depressurization [14–17]. Since depressurization has been
Saturation temperature was kept at 30 ℃. The cell was connected to a
considered the main reason why foaming of crude oil mainly occurs in
100 mL graduated glass cylinder with detachable stainless steel tubing
onshore, offshore and subsea environments, these apparatus seems to
of inner diameter 3 mm. The first ball valve was to seal the liquid inside
be reasonably acceptable. We have performed similar depressurization
the saturation cell during the saturation. The needle valve at fixed
test of crude oils both inside and outside the pressurized vessel our-
position created a sufficient pressure drop to the flow of gas saturated
selves. However, we only successfully performed tests on mineral oils
oil to ensure comparability and reproducibility of the tests. Foam flow
because crude oils we obtained had low foamability under low sa-
was abruptly cut off by the second ball valve when foam volume
turation pressure. Thus, we performed pneumatic tests on oils with
reached 40 mL ± 5 mL (shown in Fig. 2). The opening of the needle
different additives. Our study aims to identify some acidic components
valve was predetermined to keep foam flow rate moderate so that both
in crude oil that are responsible for foaming. This study will help to
drained liquids from foam and shock against existing foam in the cy-
address vital issues about the foam formation and defoaming kinetics
linder were avoided. The whole foam collapsing process was recorded
regarding gas types and acidic oil components. Thus, the results could
with Canon digital camera at 1080p, 30 fps. All experiments were
be beneficial for foam control in oil and gas industry.
conducted at room temperature. Foam characterization parameters
were calculated by averaging results of three consecutive runs for dif-
2. Experimental program
ferent saturation gases. The video was edited and processed to obtain
the batch snapshots, which were then processed by self-written MA-
2.1. Materials
TLAB code to output the evolution of foam and liquid volume over time
in an Excel file. The algorithm for data manipulation uses the scale on
We employed two crude oils as well as a mineral oil of different
the glass cylinder to calculate the scale of one pixel to the unit length of
components as foaming systems. A third crude oil was created by
the foam column. Then, the code plots a bounding box around the
mixing the two crude oils in 1:1 ratio. Signs of incompatibility, such as
contiguous foam region of the binary image. With this bounding box,
the apparition of solid deposits or the desolubilization of some as-
both foam and liquid volume can be determined. Foamability Π is de-
phaltene or resin components, were not found when we mixed the two
fined the same as Blazquez’s article (Eq. (1)), where vf0 is the maximum
crude oils. The properties of four oils are listed in Table 1. Viscosity was quantity of foam that the system can create at the test conditions and
characterized by the rheometer (Anton Paar MCR302, concentric cy- vlinf is the total liquid volume when foam completely drains [16].
linder measuring system) at 20 ℃. Oil sample 1# was light crude oil
from Murban region. Sample 3# was slightly heavy crude oil from vf0
Changqing, China. We used paraffinic mineral oil in some tests as the Π=
vlinf (1)
oil phase to compare and contrast different result patterns. All crude

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J. Chen et al. Colloids and Surfaces A 553 (2018) 432–438

Fig. 1. Apparatus for depressurization test and pneumatic test of crude oil foaming.

We first carried the depressurization test on 4# mineral oil with vfc


Π=
different dissolved gases. The attempt to repeat the depressurization vlinf (2)
test on 1#, 2# and 3# oil was unsuccessful because they flow into the
cylinder without showing any foam formation by depressurization. This vfc
phenomenon suggests that depressurization cannot be applied to all Σ=
Qg (3)
foaming oils as chemical free 1# oil shows good foaming ability with
the pneumatic test. We then performed the pneumatic tests on oil
samples with acids and phenol because impurities brought in by the 3. Results and discussion
previous experiments could not be easily cleaned thoroughly if we
carried depressurization test. Oil samples 1# and 4# were good natural 3.1. Effect of saturation gas
foaming liquids while 2# and 3# oils were not, so oil samples 2# and
3# were homogenized with 3 vol% sodium abietate of 30% purity in Saturation gas has a strong influence on the defoaming kinetics.
pneumatic tests. The change in oil viscosity after the homogenization Foamability is closely related to gas solubility for depressurization
with sodium abietate is ignorable. foams. With the help of the flowmeter in the upstream gas line, we
We also developed an apparatus based on the principle illustrated found that solubility of CO2 in oil 4 is approximately twice as much as
by Bikerman [18]. The method is termed as the pneumatic method. The CH4. Higher gas solubility correlates directly with bigger foamability in
production of foam for stability determination was regulated with a Table 2. As the ratio of CO2 to CH4 increases from 0 to 1, foamability
micro air pump, rotameter, and sintered glass sparger. The rotameter almost doubles. For the same volume of foam, an increasing amount of
range was 30–300 mL/min and the mean pore size of the sparger was gas entrapped in liquid results in a decrease in the liquid volume
50 μm. The rotameter was fitted with a needle valve to control the gas drained from foam. Thus, the ratio of initial foam volume to total vo-
flow rate. The inner diameter of the graduated PMMA cylinder was lume of liquid increases. Generally speaking, foamability tends to in-
18 mm. The height was 200 mm. The gas flow rate was kept at 150 mL/ crease with gas solubility in the oil.
min until foam height was steady. A column of static foam collapsed to Time to half collapse of foam can be seen as the ability of the foam
half of its constant volume after a time. The constant foam height and to withstand structural destruction brought about by drainage, dis-
time to half collapse were collected. Before each test, the graduated proportionation, and coalescence. Drainage is driven by gravity, surface
cylinder was washed in an ultrasound cleaner to ensure that impurities tension, and viscous forces [19]. Interfacial rheological properties, bulk
would not block the pores or contaminate the foaming liquid. Foam- viscosity, and foam geometry impact drainage profiles. Gas diffusion
ability Π of a pneumatic test is the constant foam volume vfc at a gas coefficient plays an important role in coarsening [20]. Besides, dis-
flow rate divided by total liquid volume vlinf when foam completely proportionation or Ostwald ripening is affected by high-viscosity bulk
drains (Eq. (2)). According to Bikerman, foaminess Σ is the ratio of the phase and surfactants (including macromolecules or particles) absorbed
constant foam volume vfc to the gas flow rate Qg (Eq. (3)) [18]. around the bubble [21,22]. Coalescence results from film thinning and
film rupture. As the film reaches equilibrium thickness, fluctuations in
thickness and density and external perturbations (such as grease, dust,

Fig. 2. Foam evolution for 4# oil with 5 bar of CO2 at 30 ℃. Foam volume was maximum at time 0, then reduced to half, finally decreased to zero.

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J. Chen et al. Colloids and Surfaces A 553 (2018) 432–438

Table 2
Foam characterization parameters for 4# oil foam with depressurization test at
5 bar of saturation gas and 30 ℃.
saturation gas foamability time to half collapse
(Π) (t, s)

CO2 3.72 ± 0.10 125.5 ± 8.0


CO2/CH4 3.20 ± 0.20 147.0 ± 4.0
CH4 2.06 ± 0.06 108.5 ± 8.0

and evaporation of liquid) stimulate film rupture [23]. And without the
resistance to rupture and coalescence, the instable foam finally dis-
appears.
As the ratio of CO2 to CH4 increases from 0 to 1, time to half collapse
of foam ascends first, then descends. This suggests that CO2 combined
with CH4 may have a synergistic effect increasing halftime of foam
collapse. CO2 combined with CH4 possesses a higher level of foam
stability than CO2 or CH4 alone.
We find that no direct relationship can be established between
foamability and time to half collapse. When CO2 was combined with Fig. 4. Experimental data and fitted curves for the collapse of 4# oil foam with
CH4, time to half collapse increased while foamability decreased com- depressurization test at 5 bar of carbon dioxide and 30 ℃. Black, red and blue
pared to CO2. Surface tension, interfacial rheological properties, com- lines: piecewise fitting curves. Function for the first segment is parabola and
ponents of the bulk liquid are closely linked to the defoaming kinetics. function for the second segment is expdec1. Function parameters can be re-
And these properties change when oil is saturated with different gases. ferred to in Table 3. Black square: experimental data for curve2; red circle:
Thus, time to half collapse cannot be connected with foamability. experimental data for curve3; blue triangle: experimental data for curve4.
In Fig. 3, the evolution of foam volume to initial foam volume Curves are defined the same as Table 3. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this
against time is shown when different proportions of carbon dioxide and
article.)
methane are dissolved. Previous work on depressurization foam that
handles defoaming kinetics experimentally shows that defoaming
curves take quasi-linear or exponential shape [14,15]. Blazquez showed volume, A–D, t0 and v0 are model parameters. The value t0.5 is the t value
the sigmoidal shapes of the defoaming kinetics and has proposed that at the intersection of two segments and tend =176 s is the end of a test
logistic model is the best empirical model for experimental data [16]. period.
However, we are unable to obtain satisfactory results with the logistic v = A + Bt + Ct 2, if 0 ≤ t ≤ t0.5 (4)
model. Here, we present a new piecewise model to fit the collapse
curve. Curves are divided into two segments and we use parabola −t
v = De t0 + v0, ift0.5 < t ≤ tend (5)
function and expdec1 function to model the two segments respectively.
Functions are expressed in Eqs. (4) and (5), where t is time, v is relative In Fig. 4, both experimental data and fitted curves are given to show
the evolution of foam, liquid and total volume to initial liquid volume
against time for oil sample 4# with 5 bar of CO2. The model parameters
are gathered in Table 3. The model for the evolution of liquid volume
can be seen as special piecewise function, where parameters for the first
segment are zero. Interestingly, t value at the intersection of two seg-
ments is approximately the same as time to half collapse. The first half
of the curves for the evolution of foam volume and total volume fits a
parabolic shape, while the second half fits an exponential shape. Vo-
lume is almost a linear function of time at the first stage of foam col-
lapse because the decrease in foam volume is mainly caused by drai-
nage and disproportionation. When foam collapses to almost half of its
original volume, film thins and reaches critical thickness. Films become
unstable and susceptible to external perturbations, causing film rup-
ture. Thus, the relationship between volume and time shifts from
parabolic to exponential. Model parameter A for the parabolic equation
of the first segment of curve 2 (the definition of curve 2 is given in
Table 3) equals v value at the intersection with the v-axis. This value
represents the ratio of maximum foam volume to the liquid volume by
definition of parameter A for curve 2. Thus, model parameter A for
curve 2 is close to foamability.
Fig. 3. Experimental data and fitted curves for the collapse of 4# oil foam with
depressurization test at 5 bar of saturation gases and 30 ℃. Black, red and blue 3.2. Effect of acidic components
lines: piecewise fitting curves. The definition of curve 1 is given in Table 3.
Function for the first segment is parabola and function for the second segment is The effect of acids and phenol on foam characterization parameters
expdec1. Function parameters can be referred in Table 3. Black square: ex- is highly complex due to the variation of oil compositions. Foaminess of
perimental data for 4# oil saturated with carbon dioxide; red circle: 4# oil these compounds is gathered in Table 4. Foaminess of octadecanoic
saturated with 1:1 carbon dioxide and methane; blue triangle: 4# oil saturated acid and 4-methylbenzoic acid was not tested for oil samples 1#, 2#
with methane. (For interpretation of the references to colour in this figure le- and 3# because their dissolution in oil must be enhanced by heating,
gend, the reader is referred to the web version of this article.) which was not suitable for crude oil. The foaminess of 4-methylphenol

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J. Chen et al. Colloids and Surfaces A 553 (2018) 432–438

Table 3
Model parameters for the collapse of 4# oil foam with depressurization test at 5 bar of saturation gas and 30 ℃. Curve 1: evolution of foam volume to constant foam
volume against time; curve 2: evolution of foam volume to total liquid volume against time; curve 3: evolution of liquid volume to total liquid volume against time;
curve 4: evolution of total volume of foam and drained liquid to total liquid volume against time. The value t0.5 is the t value at the intersection of two segments. Other
parameters are set in Eqs. (4) and (5).
gas curve A B C D t0 t0.5 v0

−3
CO2 1 100.40 −0.56 1.33 × 10 2.20 × 10 5
13.44 111.70 0.32
2 375.19 −2.09 4.97 × 10−3 8.22 × 105 13.44 111.70 1.19
3 0 0 0 −1.17 × 102 73.20 0 113.55
4 373.77 −0.72 −1.80 × 10-4 1.42 × 106 12.52 111.82 103.19

CO2/CH4 1 98.21 −0.51 1.11 × 10−3 9.56 × 106 11.97 146.47 1.55
2 324.96 −1.68 3.68 × 10−3 3.17 × 107 11.97 146.47 5.13
3 0 0 0 −1.14 × 102 74.55 0 112.97
4 325.97 −0.42 −4.20 × 10-4 2.85 × 1011 6.85 147.43 124.85

CH4 1 109.66 −0.61 1.30 × 10−4 8.58 × 103 18.97 101.67 8.44
2 239.06 −1.33 2.83 × 10−4 1.87 × 104 18.96 101.67 18.40
3 0 0 0 −1.08 × 102 53.05 0 107.48
4 243.37 0.13 −5.30 × 10-3 1.76 × 104 19.00 101.47 118.50

Table 4
Foam characterization parameters for oil sample with 1% of additives by performing the pneumatic method at an air flow rate of 150 mL/min and initial oil sample of
8 mL. None denotes that oil sample was tested without additives.
oil additives foaminess foamability time to half collapse
(Σ, s) (Π) (t)

1# none 8.13 ± 0.20 4.00 ± 0.10 22.00 ± 0.50 s


decanoic acid 9.16 ± 0.20 4.50 ± 0.10 29.50 ± 1.00 s
cyclohexanecarboxylic acid 10.17 ± 0.30 5.00 ± 0.15 30.50 ± 1.00 s
4-methylphenol 12.21 ± 0.40 6.00 ± 0.20 31.50 ± 1.50 s

2# none 13.74 ± 0.20 2.70 ± 0.10 79.50 ± 2.50 s


decanoic acid 7.63 ± 0.10 1.50 ± 0.05 65.50 ± 2.50 s
cyclohexanecarboxylic acid 17.81 ± 0.40 3.50 ± 0.20 70.00 ± 2.00 s
4-methylphenol 11.71 ± 0.30 2.30 ± 0.15 94.50 ± 3.50 s

3# none 8.65 ± 0.10 1.70 ± 0.05 73.00 ± 2.50 s


decanoic acid 6.62 ± 0.10 1.30 ± 0.05 > 30 min
cyclohexanecarboxylic acid 13.23 ± 0.40 2.60 ± 0.20 > 30 min
4-methylphenol 5.60 ± 0.10 1.10 ± 0.05 > 30 min

4# none 8.70 ± 0.10 1.71 ± 0.05 11.31 ± 0.50 s


decanoic acid 6.57 ± 0.10 1.29 ± 0.05 9.58 ± 0.50 s
octadecanoic acid 11.86 ± 0.20 2.33 ± 0.10 > 30 min
cyclohexanecarboxylic acid 10.03 ± 0.20 1.97 ± 0.10 14.23 ± 0.50 s
4-methylbenzoic acid 8.75 ± 0.10 1.72 ± 0.05 13.96 ± 0.50 s
4-methylphenol 15.68 ± 0.30 3.08 ± 0.15 37.06 ± 1.00 s

was greater than other additives for oil samples 1# and 4#, while Fig. 5). This result may contribute to the enhancement of crude oil
foaminess was greatest for oil sample 2# and 3# with cyclohex- antifoam performance by combining antifoams with reagents that will
anecarboxylic acid. Actually, cyclohexanecarboxylic acid increased react with some crude oil components, such as cyclohexanecarboxylic
foaminess of all oil samples in this experiment to some extent (shown in acid. The results we achieved strongly support the idea that naphthenic
acids can be attributed to being stabilizers of crude oil foam apart from
asphaltenes, and resins [24]. Additionally, oil quality can be improved
by the separation of naphthenic acids because we may encounter other
problems, such as emulsification, scaling, corrosion, as well as foaming
[24,25].
For oil sample 3# with additives, it is noteworthy that foaminess
seems to be unrelated to time to half collapse as all additives have in-
creased the time to half collapse dramatically while only one additive
has increased foaminess. This phenomenon suggests that foaminess and
time to half collapse are controlled by different mechanisms. Better
foaminess is not necessarily connected with better foam stability be-
cause growth in viscosity causes the system to form larger bubbles. The
effect of disproportion among large bubbles is significantly stronger,
reducing the foaminess.
For fatty acids, it seems that when the length of fatty acid chain
increases, its effect on foam changes from destabilization to stabiliza-
Fig. 5. Percentage increase in foaminess caused by cyclohexanecarboxylic acid tion. Foaminess of oil sample 4# with medium-chain decanoic acid is
for oil samples. lower than that of chemical-free oil sample 4#, while foaminess of oil

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J. Chen et al. Colloids and Surfaces A 553 (2018) 432–438

formation of solid or liquid crystal particles. Increase in the rigidity of


the interface and viscosity of the bulk liquid may lead to excellent foam
stability.

Acknowledgments

The work is supported by the National Natural Science Foundation


of China (Grant No. 51574273) and the Fundamental Research Funds
for the Central Universities of China (Grant No. 15CX08008A).

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