Commissioning Instruction

1. General information

Commissioning and Test instruction

uAIR MEDICAL AIR PLANT

Printed Matter Number° : 2946 1634 00

Applicable to : uAIR Medical Air Plant
Preliminary Operations: : -
Safety Instructions : General
Persons Required : 1
Special Tools : -
Consumables : -

2. Document overview
This document describes the following:
1. General information...................................................................................................................................................... 1
Commissioning and Test instruction uAIR MEDICAL AIR PLANT ........................................................................................... 1
2. Document overview...................................................................................................................................................... 1
3. Safety first .................................................................................................................................................................... 3
4. Safety Precautions ....................................................................................................................................................... 4
4.1 Safety icons ................................................................................................................................................................. 4
5. Plant configuration ....................................................................................................................................................... 4
5.1 ES-Medical settings ..................................................................................................................................................... 5
5.2 MED+ dryer settings .................................................................................................................................................... 5
6 Visual check ....................................................................................................................................................................... 6
6.1 Plant configuration ....................................................................................................................................................... 6
6.2 Compressors ................................................................................................................................................................ 7
6.3 Dryer ............................................................................................................................................................................ 7
7 Hardware settings .............................................................................................................................................................. 8
7.1 Pre-start inspection ...................................................................................................................................................... 8
7.2 Electrical connections .................................................................................................................................................. 8
7.3 CAN network ................................................................................................................................................................ 8
7.4 Electrical functional check ............................................................................................................................................ 9
8 Set up dryers .................................................................................................................................................................... 10
8.1 CAN set-up dryers and identification (Dryer controller) .............................................................................................. 10
8.2 Integrating of dryers ( Dryer controller) ...................................................................................................................... 11
9 Set up compressors ......................................................................................................................................................... 11
9.1 CAN set-up compressor(In Compressor controller) ................................................................................................... 11
9.2 VSD adaptation pressure band (for 10-13bar air plant).............................................................................................. 12
10 Set up ES Medical Central controller ......................................................................................................................... 13
10.1 General menu ........................................................................................................................................................ 13
10.2 CAN Set-up ES-Medical ........................................................................................................................................ 14
10.3 Pressure regulation ES-Medical ............................................................................................................................ 15
10.4 Dryer inlet protection ES-Medical *(ES Controller) ................................................................................................ 16
10.5 Setting VSD stop reaction time in ES-Medical ....................................................................................................... 17

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 10.6 Deactivating Medical or Surgical air (ES controller) ............................................................................................... 18
1.1. Starting ES-Medical (ES controller) ....................................................................................................................... 19
10.7 To ES-Medical stop for Isolation of Dryer or Compressor in ES controller. ........................................................... 20
11 Commissioning and testing ........................................................................................................................................ 21
11.1 Introduction ............................................................................................................................................................ 21
11.2 Emergency forced local ......................................................................................................................................... 21
11.3 Failed to go load (FTGOL) ..................................................................................................................................... 21
11.4 Emergency operating alarm ................................................................................................................................... 22
11.5 First drying of dryers – Commissioning function .................................................................................................... 22
11.6 Automatic restart after voltage failure .................................................................................................................... 24
11.7 Automatic integration after voltage failure.............................................................................................................. 24
11.8 Overload trip compressor ...................................................................................................................................... 24
11.9 End of the test to stop the air plant ........................................................................................................................ 25
12 Medical Air Plant. System performance characteristic ............................................................................................... 25
13 Problem solving.......................................................................................................................................................... 27
13.1 Icons ...................................................................................................................................................................... 27
14 Menu overview ........................................................................................................................................................... 30
14.1 ES-Medical Central Controller (Settings marked in Green block have access to modify the value or Activate/
deactivate or On/Off) ........................................................................................................................................................... 30
14.2 MED + Dryer .......................................................................................................................................................... 36

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 3. Safety first

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 4. Safety Precautions

4.1 Safety icons

Danger for life

Warning

Important note

Please follow strictly all the safety precaution as per mentioned in instruction book and as per local regulation as applicable.

5. Plant configuration

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Please fulfil the below tables with required settings, if the required values are different from the default values, extra
adaptations need to done, as explained in this instruction

5.1 ES-Medical settings

REQUIRED DEFAULT
DESCRIPTION
VALUE VALUE

MEDICAL PRESSURE (BAR) 4

SURGICAL LINE (BAR) 8
DRYER INLET PROTECTION: PRESSURE BAND HIGH (BAR) 8
DRYER INLET PROTECTION: PRESSURE BAND LOW (BAR) 10.5
PRESSURE REGULATION COMPRESSOR LOW (BAR) 9
PRESSURE REGULATION COMPRESSOR HIGH (BAR) 10
QUANTITY OF COMPRESSORS (UNITS) 1
QUANTITY OF DRYERS (UNITS) 2

5.2 MED+ dryer settings

REQUIRED DEFAULT
DESCRIPTION DRYER 1 DEFAULT DEFAULT
VALUE VALUE
VALUE VALUE
INLET PRESSURE VARIANT (BAR) 7 10 13
DRYER OUTLET PRESSURE PROTECTION LOW (BAR) 4 7 10
DRYER OUTLET PRESSURE PROTECTION HIGH
7 10 13
(BAR)

REQUIRED DEFAULT
DESCRIPTION DRYER 1 DEFAULT DEFAULT
VALUE VALUE
VALUE VALUE
INLET PRESSURE VARIANT (BAR) 7 10 13
DRYER OUTLET PRESSURE PROTECTION LOW (BAR) 4 7 10
DRYER OUTLET PRESSURE PROTECTION HIGH
7 10 13
(BAR)

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6 Visual check

6.1 Plant configuration

Check if the installation is correctly installed according to the installation drawings. Check that every component is firmly
secured and that all valves are in the right position:
• Air plant Medical and Surgical lines outlet ball valve(red box) : closed
• All other valves: open

• Check if the connection kit for the vessel(s) is/are available This connection kit includes pre-assembled connections
for each vessel which needs to be installed.

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 6.2 Compressors
• Do a visual check of compressors, check for dents or damages. Check if all electrical connections are ok, electrical
connections are done as per instructions in AIB(Instruction book) and dataplate (Refer Service diagram supplied).
• Check if all documentation (Declaration of Conformity, Service Diagram, CDRom) is present with each machine;
• Check if the connection kit and CAN cables are available with each compressor(separate box inside cubicle).
• Check that each compressor is filled with correct oil level. If needed, fill extra.
• Use wherever required GA-Med Compressor instruction book for detail Safety precaution,commissioning and
installation.

6.3 Dryer
• Do a visual check of the dryers, check for dents or damages

1. Air inlet
2. Water separator (WSD)
3. DD filter
4. PD filter
5. MED+ controller
6. CD dryer
7. QDT+ filter
8. Dew point sensor
9. PDp filter
10. Air outlet
11. Outlet pressure sensor

• Check if all electrical connections are placed ok, Electrical connections are done as per Instruction in
AIB(instruction Manual) and dataplate
• Check if all documentation (Declaration of Conformity, Service Diagram, CDRom) is present with each dryer.
• Use wherever required MED+ instruction book for detail Safety precaution,commissioning and installation.

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7 Hardware settings

7.1 Pre-start inspection

The pre-start inspection is essential to ensure that all components are secure, correctly assembled and that no damage
occurs to the plant during initial start-up. The procedure to carry out the pre-start inspection is as follows:
1. Ensure that all electrical power supplies to the plant are off and isolated at the controllers (isolator switches turned OFF).
2. Check the rating of the power supply fuses and fuses in the controller cubicles.
3. Check the security of all components inside the cubicles and examine all connections. Inspect for any obvious damage
and rectify if necessary.
4. Ensure that all exposed wiring is correctly routed and secure.
5. Check all external piping connections for security and damage.
6. Verify on the sight glass of all compressors that the oil reaches the top of the glass, if necessary add oil.
7. Fully close all ball valves.
8. Ensure that the dryer outlet is correctly connected to the distribution system. Ensure that the distribution system is isolated
from the plant by closing the distribution system ball valve at the outlet connection point.
9. Ensure that compressor is correctly ventilated and that there are no elements blocking the exhaust grating.
10. Check that the pipeline installation is correctly identified and labeled with identification tape at 3 meter intervals and on
both sides of any dividing wall.

7.2 Electrical connections

Consult the service diagrams (inside the cubicles) and verify the motor data plates. Ensure that the power supply is off and
correctly isolated before connecting to the cubicles. All wiring must be in accordance with IEE regulations. Cable sizes and
fuses given in the respective chapters of the compressor, central controller and dryer instruction books are
recommendations, all cable sizes and protective devices must be sized by a qualified electrician.
The Air Plant requires a separate power supply for each compressor, preferably from an essential circuit, and requires a
210-230 V AC (or 115V AC) supply to the central controller cubicle (ES-Medical) and dryers (MED+).
Check that the central controller power LED is lit and the controller screen is operational when the supply voltage is
connected.
Earth the vessels and other piping as required.

7.3 CAN network

Take the CAN network cable from the box supplied with every compressor. Verify that the lengths (10 m) are sufficient to
connect each unit. If not, longer cable length and separate connectors can be ordered (see Spare parts list GA-MED). Route
the cables properly and attach each cable as follows:

1. Connect one end of the CAN cable (male connector) to the female connector at the underside of the central controller
(ES-Medical). Open the ES-Medical cubicle and verify that the CAN connector switch (see picture below) is set to ON if no
AirConnect is attached, or to OFF if a AirConnect is attached.
2. Connect the other end of the CAN cable (male connector) to the upper female connector at the side of compressor
number 1. Open the cubicle and verify that the CAN connector switch (see picture below) is set to OFF if this compressor is
not the last one in the chain or to ON if this compressor is the last one in the chain.
3. Take the next CAN cable and connect one end of the CAN cable (male connector) to the lower female connector at the
side of compressor number 1 and to the upper female connector at compressor 2.
4. Repeat steps 2 and 3 until the last compressor in the chain is reached (upper CAN connector connected and switch set to
ON).
5. Now repeat steps 1 to 4 for the dryers.

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Check a unique ID number label on each compressor like indicated below

Check a unique ID number label 1 or 2 on each dryer like indicated below.

7.4 Electrical functional check

Following the initial electrical power connection and every time the electrical power supply connections have been disturbed
for any reason, all electrical connections must be checked for security and the electrical functional check must be carried
out.
1.Verify that each Local/LAN switch is set to Local. Start each compressor briefly by switching on the compressor, while
checking the rotation of the motor. A paper, attached to the outlet grating, should rise up if rotation is correct. If the rotation is
wrong, switch off the compressor immediately or damage to the compressor element can occur. Switch off and isolate the
power supply and swap 2 phase connections in the cubicle. Carry out the procedure again to check for correct rotation.
Check that each compressor operates normally without any unusual noise or vibration. Verify that the ampere meter
registers full load current.
2. If a motor doesn’t rotate during this check, check the connections in the connection box on the motor, and check the
connections inside the cubicle. Check the overload settings and the fuses. When the problem is corrected, carry out the
rotational check again.
3. Check that the central controller power LED is lit and the controller screen is operational when the supply voltage is
connected. Check that the compressor power ON LEDs are lit and the screens are operational when the isolator switches
are ON. Also do this check for the dryers.

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8 Set up dryers

8.1 CAN set-up dryers and identification (Dryer controller)

Before changing the CAN address of the dryers, CAN communication must be set off. Change the address of each dryer like
this:
• Dryer with label 1: CAN 11
• Dryer with label 2: CAN 12
This can be done in the menu > settings > network > CAN.
Make sure that CAN is set to ON and that the communication profile is set to Mk4. Note down on the checklist.

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 8.2 Integrating of dryers ( Dryer controller)
Check for dryers are integrated in CAN.
For this check status of the dryer on dryer controller. It should be :

If not, you should integrate dryer, by sececting responciable Icon ->Lan Control:

9 Set up compressors

9.1 CAN set-up compressor(In Compressor controller)

Place each compressor in “LOCAL” mode.
Check set-up CAN address of each compressor, with respect to the pasted ID label
number. Go to Menu > Settings > Network > CAN. Make sure CAN is set to ON and that the Communication Profile is set to
Mk4.

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 ID nr

9.2 VSD adaptation pressure band (for 10-13bar air plant)

A VSD machine is standard downloaded with a pressure set point of 7bar. This means that for a plant with outlet pressure
more than 4 bar, this set point needs to be checked and adapted if required.
Go to Menu > Regulation and execute the following:

For dryer inlet pressure 10bar: (8bar airplant)

• Setpoint 1: 10bar
• Indirect Stop Level 1: 10.3bar
• Direct Stop Level 1: 11bar
For dryer inlet pressure 13bar: (11bar airplant)
• Setpoint 1: 13bar
• Indirect Stop Level 1: 13.3bar
• Direct Stop Level 1: 14bar
NOTE: Above VSD adaption pressure band are not applicable for an air plant which is intended to work on 7 bar , or if no
VSD is used.

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10 Set up ES Medical Central controller

10.1 General menu

With the below flowchart, all accessible menus can be reached

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 10.2 CAN Set-up ES-Medical
To change certain parameters in some menu’s like Settings, ES, Test and Commands, an access key needs to be given. Go
to Settings > Access Key and fill in code <2801>.

After the code has been filled in, you have full access rights. If there is action in a
couple of minutes, the full access will disappear again and the code needs to be re-entered again if full access is needed.

Go to Settings > Network and change the CAN address to 30 and enable CAN. Make
sure that the Communication profile is set to Mk4.

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 10.3 Pressure regulation ES-Medical
The ES-Medical is downloaded for 10 bar compressors (maximum outlet pressure for plant will be 8 bar). If other
compressors are used, the pressure band regulation of the ES-Medical needs to be adapted.
The pressure band 1 high and low setting need to be changed by following the below steps:

Compressor pressure (BAR) Pressure band LOW (BAR) Pressure band HIGH (BAR)
7 6 7
10 9 10
13 12 13

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 10.4 Dryer inlet protection ES-Medical *(ES Controller)
Ex Factory, the dryer inlet protection are set to the values indicated below:

Dryer pressure (BAR) Dryer inlet LOW (BAR) Dryer inlet HIGH (BAR)

7 6 7.5
10 8 10.5
13 11 13.5

If they need to be changed, go to the protections menu and modify the values for dryer inlet low and high.

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 10.5 Setting VSD stop reaction time in ES-Medical
For every VSD compressor, the Stop reaction time needs to be changed in the ES
menu of the ES-Medical.
Go to Menu > ES > Slave X and set the Stop Reaction Time to 60s.

Note: Above settings are applicable for only VSD compressor

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 10.6 Deactivating Medical or Surgical air (ES controller)
If required, the medical or surgical air pressure sensor can be disabled in the ES-Medical, so that only one pressure signal is
read. The following flowchart explains how to do it.

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 1.1. Starting ES-Medical (ES controller)
The amount of compressors needs to match between the settings in the sub menu ES > Master and the effective amount of
compressors in the air plant configuration.

After setting the amount of compressors and setting up the CAN address, ES can be set to on.

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To start the ES-Medical, go to the main screen > detail > compressors > commands and select ES-start

10.7 To ES-Medical stop for Isolation of Dryer or Compressor in ES controller.

To stop the ES-Medical, the controller needs to be put in local mode first, to do this full access is needed. First go to the ES-
Menu and select commands. Set local to “ON” and return to the main screen

On the main screen, select detail and go to the dryer or compressor detail screen. Select commands and ES Local.

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11 Commissioning and testing

11.1 Introduction
Commissioning of an Air Plant must be carried out strictly in accordance with the following procedures, which are designed
to ensure that the installation is correct and ensure that the Air Plant operates correctly.
The full commissioning procedure must be carried out after the installation before the system is brought into use. The
relevant sections of the commissioning procedure must be repeated after major component replacement or whenever the
plant operation or performance is suspect. Commissioning must only be undertaken by suitably qualified and competent
personnel who are fully conversant with the information contained in this manual.(Please check the local regulation also
strictly to follow as applicable) It is recommended that for a full commissioning procedure, the following paragraphs are
carried out in strict sequence. This ensures that at each step the plant is correctly set for the next procedure.(Please refer
instruction book and Service diagram where it is applicable)
Where applicable, a work permit must be obtained before commencing any work on the medical Air system.

11.2 Emergency forced local

The Emergency Forced Local (EFL) function starts every compressor that is not in local stopped state
automatically based on only one input: the compressor's local pressure transducer sensing a pressure lower
than 80% of the nominal pressure. The red LED is lit, and a plant fault is transmitted to the ES-MED. Once the
pressure is equal or higher than the cut-out pressure, the compressor goes unload and/or stop. This alarm (and
EFL status) can only be reset manually, and only when pressure is above 80% of the nominal pressure.
Navigate to the protections menu (Compressor Controller)and press the reset button:

11.3 Failed to go load (FTGOL)

On the first compressor, open the canopy and remove the wiring of the pressure switch (mounted on the vessel).

Put the compressor in LAN mode and start the ES by pressing on Commands – ES
Start in the compressor screen of the ES-Medical.

Keep the inlet valve of MED+ closed and create a leak at the vessel so that the inlet
pressure of the dryer decreases. If the pressure is low enough (until the lower limit),
the compressors will be called to start. Check that after 60s the called compressors
give an error on their controller and that there is an alarm on the beam of each

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compressor in the compressor overview screen of the ES-Medical.

Icon failed (shown on compressor controller)

Failed to go load icon (shown on compressor beam on ES-Medical)

Put the compressor in Local mode (by using the switch) and stop the compressor by
pushing the “0” button. When the compressor is stopped, rewire the pressure switch,
close the canopy and place the compressor in LAN mode.

Repeat this for all other compressors. If not all compressor are integrated in the system(fault icon shown on the beam of the
compressor), reset the ES-Medical.

11.4 Emergency operating alarm

The Emergency operating alarm indicates that the medical and/or surgical pressure is not acceptable (too high or too low).

If the pressure regulators for medical and/or surgical pressure are not set-up correctly, the following alarm needs to be
active:

When the Emergency operating alarm is active, an alarm (Hooter or Sirene)will go ON inside the
cubicle. To mute this alarm, press one of the buttons on the controller. The alarm will not be heard for 15 minutes. If after
this time the alarm is still active, the sirene will go ON again.
Regulate the medical outlet pressure to 4 bar and the outlet surgical pressure to 8bar. The emergency operating alarm
should disappear now.

11.5 First drying of dryers – Commissioning function

This function is for drying both dryers before putting it into operation.
When activated dryer 1 and 2 will be both enabled and work like in normal operation (regeneration – pressurisation cycle)
A message of service mode icon is shown on both dryers in the dryer overview page.
This function will automatically be disabled after 72h.

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Dryer Forced Operation
This function forces one dryer to work independent of a dew point or dryer pressure alarm (disables automatic switchover
function).
The switch button is available to enable switchover to the other dryer if preferred.
This function will be disabled automatically after 6h. Afterwards, the dryer will revert to its normal operation.

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 11.6 Automatic restart after voltage failure
To check the automatic restart after voltage failure start up the compressors in LOCAL mode and power down the ES-
Medical. Power down the compressor and restore power connection again to check if compressors starts up automatically.

11.7 Automatic integration after voltage failure

Power down the ES-Medical and wait for the display to be entirely black. Power up the ES again, go to the compressor
overview screen and check if the compressors are integrated again (no icon on the status beams of the compressors).
Power down each compressor and check if also these will re-integrate if the power is restored.
Do the same for the dryers.

11.8 Overload trip compressor

Open the electrical cabinet of the compressor and “trip” the compressor by using the
indicated switch.

Check if there is an alarm visible on the controller of this compressor.

Also check if the compressor screen on the ES-Medical shows an alarm fort his
tripped compressor. This alarm should be shown on the beam of the tripped
compressor (ID is shown below this beam).

If everything is checked, reset the “motor tripped” signal

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 11.9 End of the test to stop the air plant
If all tests are finished, put all compressors in Local mode and stop them by pressing
“0”. Turn the main switch to the OFF position. Power down the ES-Medical controller.

Note: After following all the test as mentioned above, Air plant is ready for any further test as per local regulation , if any.

12 Medical Air Plant. System performance characteristic

Please fulfill following data by checking dataplate of machines and official performance characteristic (ASL). Please contact
Atlas Copco authorize personal if you are not.

Type of data Value

1. Compressors
1.1. Compressor FAD(please take from ASL), l/s
1.2. 1
Total q-ty of compressors in installation , , units
1.3. Quantity of backup compressors ,
2
units
2 Dryers
2.1. Volume flow at dryer inlet for set pressure, , l/s
2.2 Regeneration air consumption average, %

Maximum Air Plant Flow calculation:

Maximum allowed flow of the system calculated based on capability of compressors(excluding back up compressors, which
normally should not run) supply compressed air. Also you should exclude regeneration air consumption

Maximum flow from compressors:

To calculate outlet flow of the dryer you should exclude regeneration air consumption:

Maximum delivered flow of plant cannot be more then lowest flow from both: one dryer or set of compressors:

1
Total quantity of compressors in installation, including backup
2
Quantity of compressors intend to use as back up. According to ISO7396-1 it should be foresee three sources
of supply. E.g. you have installation with 3 compressors and customer confirm they only have this Air Plant as a
air supply. So quantity of backup compressors in this case is two.

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Example:
We have Medical Air Plant with output pressure 8 bar for surgical and 4 bar for medical air line. You have four compressors
GA15MED P A 10 CE 400 50, two of them foreseen as backup. Based on ASL(#9820 6060 82) you can find FAD of
compressor is 36,3 l/s
You also have two MED70+ dryers. Based on ASL(#9827 2627 00) you can find Volume flow at dryer inlet is 84 l/s

Fulfill the table:

Type of data Value
1. Compressors
1.1. Compressor flow(ASL), l/s 36,3

1.2. 3
Total q-ty of compressors in installation , , units 4

1.3. Quantity of backup compressors ,

4
units 2
2 Dryers
2.1. Volume flow at dryer inlet for set pressure(ASL), ,l/s 84

2.2 Regeneration air consumption average, % 19%

Maximum flow from compressors:

To calculate outlet flow of the dryer you should exclude regeneration air consumption:

Maximum delivered flow of plant cannot be more then lowest flow from both: one dryer or set of compressors.

So maximum system flow can be 56,6 l/s.

3
Total quantity of compressors in installation, including backup
4
Quantity of compressors intended to use as a back up. According to ISO7396-1 it should be foresee three
sources of supply. E.g. you have installation with 3 compressors and customer confirm they only have this Air
Plant as an air supply. So quantity of backup compressors in this case is two.

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13 Problem solving
Problem solving usually goes from bottom to top. First check components (dryer’s controller and compressor’s controller) on
error. It should not be any errors on screen of dryer and compressor if there is pressure in line.
See corresponded manual for futher details.

13.1 Icons
The symbols used in the Compressor overview screen

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The table below describes the fault icons. More details in section Controller alarms and faults, paragraph Plant fault.

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The icons used in the Dryer overview screen (ES_6) are as follows:

Dryer fault icons:

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14 Menu overview

14.1 ES-Medical Central Controller (Settings marked in Green block have access to modify the value or Activate/ deactivate or On/Off)
Level I Level II Level III Level IV Level V Default value
Week timer
Week Action Schemes
Week Cycle
Status Inactive
Remaining Running Time off

Service
Service Plan
Overview
Service Plan
Next Srevice
History

Service Functions
Activate Service
Dryer 1
Dryer 2

Drying after Service

Drying after Service Not Activated
Remaining time 2:00:00

Dryer Forced Operation

Drying Force Operation Not Activated
Remaining time 0:00:00

Commissioning Not Activated

Auditory Alarm
Auditory Alarm Not Activated
Remaining time 2:00:00

Protections
Dryer Inlet Low level 8
Dryer Inlet High level 10,5
EWD Alarm status
Resreve Manifold Low Pressure
Back up unit in operation
Dryer dewpoint protection
Medical Pressure Too High
Medical Pressure too Low
Surgical Pressure too high
Surgical Pressure Too Low
 No valid pressure control
Emergency Operating
Operating alarm
Normal
Expansion Module Communication

Event History

Information

Inputs
Dryer inlet
Medical pressure
Surgical pressure
Atmospheric Dewpoint
EWD Alarm Status
Reserve manifold low pressure

Outputs
Normal
Operating alarm
Emergency Operating
Dewpoint Fault
Backup unit in operation
Medical Pressure Too High
Medical Pressure too Low
Surgical Pressure too high
Surgical Pressure Too Low

Settings
Remote Control
CAN Comunication Timeout 10s

Network
CAN
CAN ON
CAN address 31
PC tools Channel Mk4
ES Channel Mk4
Primary Combox Channel Mk4
Secondary Combox Chanel Mk4

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 Ethernet
Ethernet On
IP Address 192.168.100.100
Subnet Mask 255.255.255.0
Gateway IP 192.168.100.1

General
Language English
Time
Date
Date Format dd/mm/yy
Pressure Unit bar
Temperature Unit C
Vibration unit micron
Level Unit mm
Flow unit l/s
Volume unit liter
Energy Unit kWh
Currency Unit $
Display Timeout 5 min

Access key
Access Level 2801

User password
User Password not defined

Main Chart
Main Chart Signal Dryer inlet
Chart Range min 0,0 bar
Chart Range max 16 bar
Chart band low off
Chart band high off

Auromatic Restart shortcut

see destination menu: ES->ES->Automatic Restart

Alarms settings
Status Medical Air Activated
Setpoint Medical Air 4,0 bar
Status Surgical Air Activated
Setpoint Surgical Air 8
Disable Plant Fault Operaton NO

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 Backup Unit In Operation Activated

Counter
Module Hours
Running hours

Regulation shortcut
see destination menu: ES->ES->Regulation

Testing the alarms

Alarm output test

ES
ES
Status
ES ON
Number of Compressors 2
Number of Dryers 2

Regulation
Pressure Band 1 High 10
Pressure Band 1 Low 9
Pressure Band 2 High 10
Pressure Band 2 Low 9
Pressure Band in Use Pressure Band 1
Digital Pressure Band Selection off

General
Operation Mode Local Control
Remote Start/Stop Off

Action Scheme
Scheme In Use Scheme 1
Digital Sceme Selection Off

Commands
Local on

Automatic Restart
Automatic Restart infinite
Maximum Power Down Time 65535 s

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 Compressors
General
Sequence Method Equal Wear
System Forced Function off

Timers
Forced Time 1 days
Remote To Local Time 20 s
Start/Load Time 20 s
Unload Time 5s
Delta Time 168 hours

Sequence Methods
Group Sequence 1
Group Sequence 2
Group Sequence 3
Group Sequence 4
Group Sequence 5
Group Sequence 6
Group Sequence 7
Group Sequence 8
Group Sequence 9
Group Sequence 10
Manual Sequence Shift Up Delay 2s
Manual Sequence Shift Up Delay 2s

Dryers
Timers
Forced Time 1 days
Remote To Local Time 1s
Start Time 1s
Stop Time 1s

Compressor
Priority
Scheme 1 Proirity 1
Scheme 2 Proirity 1

General
Mode Integrated
Manual Sequence Group 1

Timers

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 Stert/Load Reaction time 20s
Load reaction Time 15s
Unload Reaction Time 5s
Stop reaction Time 35s
Running hours

VSD Setting
VSD Maximum Starts Per day 1440
VSD Maximum RPM Factor 25%
VSD Minimum RPM Factor 25%
VSD Zero RPM Factor 5%

Dryer
Priority
Scheme 1 Proirity 1
Scheme 2 Proirity 1

General
Mode Integrated

Timers
Start Up Delay 10s
Start Reaction Time 10s
Stop Reaction Time 10s
Open Valve Reaction Time 10s
Close Reaction Time 10s
Set Service Reaction Time 10s
Reset Service Reaction Time 10s
Running Hours

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 14.2 MED + Dryer

Level I Level II Level III Level IV Default value

Service Plan
Overview
Service Plan
Next Service
History

Protections
Dryer outlet low 5
Dryer outlet high 10
Carbon Monoxide(if option installed) 5
Carbon Dioxide(if option installed) 500
PD Filter
EWD Alarm Status
High dwepoint
Outlet too low
Failed to pressurize
Emergency Forced Local
Expansion Module Communication

Week timer
Week Action Schemes
Week Action Scheme 1
Week Action Scheme 2
Week Action Scheme 3
Week Action Scheme 4

Week Cycle
Week 1 off
Week 2 off
Week 3 off
Week 4 off
Week 5 off
Week 6 off
Week 7 off
Week 8 off
Week 9 off
Week 10 off

Status Inactive
Remaining Running Time off

Information

Test
Depressurize Vessels
Output test

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Counter
Running Hours Dryer
Loaded Hours Dryer
Standby Time
Actual State Time
Programmed State Time
Actual Half Cycle Time
Programmed Half Cycle Time
Regeneration Cycles Vessel A
Regeneration Cycles Vessel B
Regeneration Cycles after Restart
Energy Saving PDP Sensor
Module Hours

Regulation shortcut
see destination menu: Settings->Regulation

Inputs
Dryer Outlet
Dryer Pressure Dewpoint
Carbon Monoxide(if option installed)
Carbon Dioxide(if option installed)
Remote Start/Stop
Dp Filers
EWD Alarm Status

Outputs
Low pressure Alarm
Running
Emergency Force Local
PDP Alarm
Pressure Relief Valve A
Pressure Relief Valve B
Inlet Valve

Event history

Settings
Network
CAN
CAN ON
CAN address 11
PC tools Channel Mk4
ES Channel Mk4
Primary Combox Channel Mk4
Secondary Combox Chanel Mk4

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 Ethernet
Ethernet On
IP Address 192.168.100.100
Subnet Mask 255.255.255.0
Gateway IP 192.168.100.1

General
Language English
Time
Date
Date Format dd/mm/yy
Pressure Unit bar
Temperature Unit C
Vibration unit micron
Level Unit mm
Flow unit l/s
Volume unit liter
Energy Unit kWh
Currency Unit $
Display Timeout 15 min

Regulation
PDP Extended Cycle Activated
PDP Switching Temparature -40C
PDP Alarm Offset 5C

Auromatic Restart
Automatic Restart infinite
Maximum Power Down Time 65535 s
Restart Delay 10s

Main Chart
Main Chart Signal Dryer outlet
Chart Range min 0,0 bar
Chart Range max 16 bar
Chart band low off
Chart band high ??? off
Backup Unit In Operation

Access Key
Access Level User

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