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ULTRASONIC TEST REPORT

Client : HUSKY CNOOC MADURA Ltd Report No 001/UT/WHP/DW/HCML/X/19


Locatiion : GMS- Pasuruan PG line Equipment Sonatest

Line No/Tag No : PG Model T Gage V SN 05059044


Description : Piping Inspection (thinning Inspection) Probe DKS-537, N:90727
Surface Temp : Ambient Cal Block Carbon Steel, SN 70458
Unit : mm (milimeter) Couplant Grease
Material Specificatio : Carbon Steel (CS) Date Inspection November 14, 2019

Measurement Measurement
Location Thickness Indication Location
Point No Point No

1 Elbow 18.83 Reference thickness 21 Elbow


2 Elbow 9.65 Lamination 22 Elbow
3 Elbow 6.27 Lamination and Turbulence 23 Elbow
4 Elbow 8.60 Lamination 24 Elbow
5 Elbow 10.70 Lamination 25 Elbow
6 Elbow 10.68 Lamination 26 Elbow
7 Elbow 7.75 Lamination and Turbulence 27 Elbow
8 Elbow 10.02 Lamination 28 Elbow
9 Elbow 12.66 Lamination 29 Elbow
10 Elbow 9.10 Lamination 30 Elbow
11 Elbow 10.24 Lamination 31 Elbow
12 Elbow 8.80 Lamination and Turbulence 32 Elbow
13 Elbow 18.28 Reference thickness 33 Elbow
14 Elbow 11.14 Lamination 34 Elbow
15 Elbow 10.62 Lamination 35 Elbow
16 Elbow 18.18 Lamination 36 Elbow
17 Elbow 13.07 Lamination 37 Elbow
18 Elbow 11.79 Lamination 38 Elbow
19 Elbow 8.51 Lamination and Turbulence 39 Elbow
20 Elbow 10.75 Lamination 40 Elbow
Inspection Note : Visual Inspection

UT Thickness were performed


to ensure significant thinning
(minimum 6,27 mm) at elbow
section which suspected
lamination occur. There are
many point suspected
lamination which also caused
by turbulence during
processing (operation) .
Lamination occur at
fabrication which not detected
at early phase of construction
Recommendation:
Replaced the lamination section
(elbow) with new material at next
turnaround (shutdown) to prevent
catastrophic failure (pipe ruptured)
caused by overpressure at thinning
section. Hydrostatic test required
after repair

Inspected by, Reviewed by


ASNT LEVEL II UT Piping Inspector

Name : TM Zachari Alamsyah Name : TM Zachari Alamsyah


Date :November 16, 2019 Date : November 16, 2019
Thickness Indication

8.27 Lamination and Turbulence


8.68 Lamination and Turbulence
9.19 Lamination and Turbulence
12.23 Lamination
8.73 Lamination and Turbulence
9.63 Lamination
12.74 Lamination
10.60 Lamination
7.34 Lamination and Turbulence
11.40 Lamination
10.67 Lamination
9.14 Lamination
9.31 Lamination
6.89 Lamination and Turbulence
10.05 Lamination
10.60 Lamination
8.94 Lamination
10.58 Lamination
7.00 Lamination and Turbulence
8.70 Lamination and Turbulence
Approved by,
CLIENT
HCML

Name:
Date:
ISOMETRIC DRAWING SKETCH

#1

#4 #2
270˚ 90˚

#3
180˚
SECTION A - A

PIPING INSPECTION
Line No :
Date of Inspection : Err:509
Temperature : Ambient
Unit : mm (milimeter)
Material Spec : Carbon Steel (CS)
Location : BD WHP HCML, Madura Sea
DIMENSION OF SELECTED SIZES OF PIPE TO BS 1600 & ANSI B 36.
WELDING FITTINGS TO BS 1640 & ANSI B 16.9 ARE AVILABLE IN MOST SIZE

Nom NOMINAL WALL THICKNESS


OutSid
Pipe e Dia. Sched. Sched. Sched. Sched. Sched. Sched. Std. Sched. Sched. Sched. Extra Sched.
Size 5S 10S 10 20 30 40S Weigh 40 60 80S Strong 80
t
Inch mm mm mm mm mm mm mm mm mm mm mm mm mm

1/8 10.30 1.75 1.75 2.40 2.40


1/4 13.70 2.25 2.25 3.00 3.00
3/8 17.15 2.30 2.30 3.20 3.20
1/2 21.34 1.65 2.11 2.77 2.77 2.77 3.73 3.73 3.73
3/4 26.67 1.65 2.11 2.87 2.87 2.87 3.91 3.91 3.91
1 33.40 1.65 2.77 3.38 3.38 3.30 4.55 4.55 4.55
1 1/4 42.16 1.65 2.77 3.56 3.56 3.56 4.85 4.85 4.85
1 1/2 48.26 1.65 2.77 3.68 3.68 3.68 5.08 5.08 5.08
2 60.32 1.65 2.77 3.91 3.91 3.91 5.54 5.54 5.54
2 1/2 73.02 2.11 3.05 5.16 5.16 5.16 7.01 7.01 7.01
3 88.90 2.11 3.05 5.49 5.49 5.49 7.62 7.62 7.62
3 1/2 101.60 2.11 3.05 5.74 5.74 5.74 8.08 8.08 8.08
4 114.30 2.11 3.05 6.02 6.02 6.02 8.56 8.56 8.58
5 141.30 2.77 3.40 6.55 6.55 6.55 9.53 9.52 9.52
6 168.27 2.77 3.40 7.11 7.11 7.11 10.97 10.97 10.97
8 219.07 2.77 3.76 6.35 7.04 8.18 8.18 8.18 10.31 12.70 12.70 12.70
10 273.05 3.40 4.19 6.35 7.80 9.27 9.27 9.27 12.70 12.70 12.70 15.08
12 323.85 3.96 4.57 6.35 8.38 9.52 9.52 10.31 14.72 12.70 12.70 17.47
14 355.60 3.96 4.77 6.35 7.92 9.52 9.52 11.12 15.09 12.70 19.05
16 406.40 4.19 4.77 6.35 7.92 9.52 9.52 12.70 16.66 12.70 21.44
18 457.20 4.19 4.77 6.35 7.92 11.12 9.52 14.27 19.05 12.70 23.82
20 508.00 4.77 5.54 6.35 9.52 12.70 9.52 15.08 20.62 12.70 26.19
22 558.80 4.77 5.54 6.35 9.52 12.70 9.52 15.87 22.22 12.70 28.57
24 609.60 5.54 6.35 6.35 9.52 14.27 9.52 17.47 24.61 12.70 30.96
26 660.40 7.92 12.70 9.52 12.70
28 711.20 7.92 12.70 15.87 9.52 12.70
30 762.00 6.35 7.92 12.70 15.87 9.52 12.70
32 812.80 7.92 12.70 15.87 9.52 17.47 12.70
34 863.60 7.92 12.70 15.87 9.52 17.47 12.70
36 914.40 7.92 12.70 15.87 9.52 19.05 12.70
600 & ANSI B 36.10
E IN MOST SIZES SHOWN

KNESS
Sched. Sched. Sched. Sched. Doubl
100 120 140 160 e
Extra
mm mm mm mm mm

4.77 7.47
5.53 7.52
6.35 9.09
6.35 9.70
7.14 10.16
8.74 11.07
9.52 14.02
11.12 15.24

11.12 13.49 17.12


12.70 15.87 19.05
14.27 18.26 21.95
15.08 18.26 20.63 23.01 22.22
18.27 21.44 25.40 28.57 25.40
21.44 25.40 28.57 33.32 25.40
23.82 27.79 31.75 35.71
26.19 30.96 36.53 40.49
29.36 34.92 39.67 45.24
32.54 38.10 44.45 50.01
34.92 41.27 47.62 53.97
38.89 46.03 52.37 59.54

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