The Answer - R1

43. State the function of the coal feeder jog and how to start the feeder jog?
The function of the coal feeder jog gets the coal on belt paddle switch for permissive running
pulverizer in start up coal feeder and to dumping the coal through coal chute without enter the
pulverizer by reversing the conveyor belt rotation.
44. State the function of alarm and protection that exist in feeder panel?
Alarm That Consist In Coal Feeder Panel :

Reference : OM-01.04 VENDOR MANUAL FOR COAL FEEDER document A-HFY-K-MHW-0009_000 page
2-7 until 2-19 and 92 until 104
45. How to check coal feeder system during normal running (refer to check sheet)?
’
Refer to Check Sheet
46. State the function of :
a. Water Separator
The function of Water Separator (WS02) is to segregate the steam water mixture. The mixture
enters tangentially and is segregated due to the centrifugal action, where the heavier water
particles drain down and steam moves up.
Reference : OPM-02 Operation Manual For Boiler Pressure Part page 3-17
b. Water Separator Drain Tank
The function of WSDT is to receiving water drains from Water Separator and the water will
recirculating again to through pas economizer by BCP.
47. Steam water separator & WSDT system
a. Describe the simplified
b. When should be operated
The steam/water mixture coming out from furnace walls enters the water separator (WS)
tangentially and water and steam is separated during startup. Water flows down to the water
separator drain tank (WSDT) and steam flows to the superheaters. The water from WSDT is re-
circulated back to the economizer inlet by the boiler circulation pump (
), instead of dumping to the Condenser, thus minimizing the heat loss. During startup of the boiler,
approx. 5 % Load (NR) flow is fed to the boiler continuously by BFP and balance approx. 20 %
required to maintain 25 % Load (NR) flow through economizer and furnace water wall tubes is
supplied by the BCP. The BCP takes the suction from WSDT and re-circulates approx. 20 % Load
(NR) flow, which joins the approx. 5 % flow from BFP at economizer inlet and flows to boiler. The
excess of 5 % Load flow after steam generation is discharged to condenser as per the water level
in WSDT, through the level control valves. This mode of operation of the supercritical boiler is
called Wet Mode operation. Water Separator Drain Control (WDC) valve is provided on the
pipeline from BCP inlet to the condenser. The WDC valve is used to control the water level in the
WSDT during startup period. During startup of a unit including Clean-up process, swelling of
feedwater (sudden increase of specific volume due to evaporation) occurs after ignition and
causes water level to fluctuate. This fluctuation causes the water level to increase, thus excess
water is led to condenser via WDC valve in order to maintain the water at specified level. The
steam/water mixture (fluid) at water wall outlet changes from 100% water to 100% steam
according to boiler operational condition. Initially there is more water and less steam. As the firing
rate is gradually increased, more water is converted to steam. After synchronizing, as the firing
rate is further increased, more steam is generated and the amount of water in the steam/water
mixture entering the WS decreases. Finally a stage comes, when complete dry steam enters into
the WS and this change over is called wet to dry mode operation of the supercritical boiler.
c. State the name, place & quantitiy of general component
 Water/steam inlet
 Water separator outlet pipe
 Water outlet
 Water separator drain tank inlet pipe
 Water separator drain tank outlet pipe
 Water separator outlet equalizer pipe
d. how to check during normal operation
 Water separator inlet temperature

 Water separator drain tank level
48. State the function of Superheater (S/H)and Reheater System (R/H)

 The main function of the superheater is to heat the steam coming from the WS to the final
required main steam temperature of 570°C in stages.
(Reference : OPM-02 Operation Manual For Boiler Pressure Part page 3-46)
 The function of the reheater is to heat up the cold reheat steam from approx. 310ºC to hot
reheat steam at 595ºC, increasing the enthalpy of reheat steam. Reheating of steam improves
the plant cycle efficiency.
49. Superheater (S/H) dan Reheater System (R/H).
a. Describe the simplified system
The steam from secondary pass rear wall outlet header (SW34) gets further heated up as it flows
through the primary (1ry), secondary (2ry) and tertiary (3ry) superheaters. The superheated
steam at boiler outlet flows to HP turbine through main steam pipe. Steam temperature is
basically controlled by ratio of feed water flow and firing rate. In addition to fuel ratio, steam
temperature is exactly controlled by two (2) stages of desuperheating. The feed water branched
at economizer outlet is sprayed in desuperheater (DSH) to lower the steam temperature.
The function of the reheat steam system is to improve the overall plant efficiency by increasing
the energy of exhaust steam from HP turbine in the reheaters of boiler. The reheat steam system
include the cold and hot reheat piping for carrying the steam from HP turbine exhaust to boiler
reheater and back to the IP turbine inlet. During normal operation, the CRH steam is extracted to
HP heater No.7 feedwater heater and also as a source of auxiliary steam. The system has two sub-
systems, namely the cold reheat (CRH) and hot reheat (HRH) steam systems.
b. state the name, place and quantity of general component

50. BTG-B-1.8.5
State the function of de-super heater (DSH) System
 The DSH is to reduce steam temperature to the desired level by spraying water, so as to maintain
the final outlet steam temperature at design point. The SH and RH steam temperatures are to be
controlled very closely to design point during plant operation.
51. BTG-B-1.8.6
Desuperheater system.
a. Describe the simplified system.

REF : Opm boiler preasure parts A-H00-K-MHT-0001-000-1 page : 3-8
b. State the name, place & quantity of general component.
Super heater Primary De-Super heater (2)
Super heater Secondary De-super heater (2)
Re-heater De-super heater (2)
REF : Opm boiler preasure parts A-H00-K-MHT-0001-000-1
c. How to check during normal operation.
 Minimum steam temperature allowed at the outlet of desuperheater at SH > 50 C above
saturation temperature
 Minimum steam temperature allowed at the outlet of desuperheater at RH > 100 C above
saturation temperature
REF : Opm boiler preasure parts A-H00-K-MHT-0001-000-1 page : 2-19
 The water velocity must not exceed 5 m/s (16 feet/s) in the piping system. A velocity of 3 m/s (9
feet/s) is recommended for normal operating conditions.
Ref: VM ,btg, Desuperheater A-C00-K-MHF-0107_000-1 page:18
52. BTG-B-1.8.7
State the function of economizer
 to heat the feed water being supplied to furnace bottom headers

 recovering some heat from the outgoing flue gases
 thus improving the boiler and plant cycle efficiency
3-57
53. BTG-B-1.9.1
State the function of Light Fuel Oil Burner

During plant normal operation coal burners are in service and light fuel oil (LFO) burners are
shutdown
 The function is for lighters in first start of wind box until Generator load 40%
 Shutdown Generator load 40% until Generator load set 20% than off
54. BTG-B-1.9.2
Light fuel oil system
b. State the name, place & quantity of general

• LFO forwarding pumps
• Light fuel oil burners
• Flame detector
• Ignitor
c. State the sequence of startup & shut down.
1) Start-up Operation
During Unit start-up, following steps are implemented.
a) MBC APS Mode “IN”.
This mode shall be put into IN manually before Unit
start-up/shutdown.
b) Furnace purge (480sec)
c) Light fuel oil Leak test (180sec)
d) Light fuel oil burner light off.
This signal is to start first pair (CD-3, 7) Oil burner. Second
pair (CD-1, 5) Oil burner starts automatically when the light
fuel oil burner Light fuel oil header pressure increases and
reaches to start-up pressure according to an increase of the
Light Fuel Oil flow. Detail light fuel oil burner start-up
sequence is explained separately.
e) Light fuel oil burner load program AUTO.
f) Coal Burner light off.
The operation for coal burner is explained separately.
g) Light fuel oil burner shutdown.
Light fuel oil burner shutdown sequence is explained separately.
2) Shutdown Operation
During Unit shutdown, following steps are implemented.
a) MBC APS Mode “IN”.
This mode shall be put into IN manually before Unit start-up/shutdown.
b) Coal burner shutdown
c) Light fuel oil burner light off
This signal is to start first pair (CD-3, 7) Oil burner. Second
pair (CD-1, 5) Oil burner starts automatically when the light

fuel oil burner light fuel oil header pressure increases and
reaches to start-up pressure according to an increase of the
Light Fuel Oil flow. Detail light fuel oil burner start-up
sequence is explained in section 4.3.1.
d) Light fuel oil burner load program AUTO.
e) Final elevation burner except one pair shutdown.
f) Last Pair Light fuel oil burner shutdown.
(Folder OPM-04 Operation Manual for Fuel Firing System. Document A-HH0-K-MHW-0001_000-1.)
55. BTG-B-1.9.3
How to check light fuel oil system during running & stand by
 Oil gun Corner AB,CD,EF Abnormalities

 Fuel oil totaliser
(ref to check sheet)
56. (BTG-B-1.10.1) State the function of wind box and coal burner
 The wind box is designed to ensure proper distribution of combustion air to all burners.
The distribution of air is achieved by partitioning of the corner wind box assembly along
its height.
The wind box assembly consists of the air distribution dampers and is the location for the
oil and pulverized coal burners as well as the ignitors and flame detectors.
Coal burner is to supply coal to furnace for combustion
(Folder OPM-04 Operation Manual for Fuel Firing System. Document A-HH0-K-MHW-0001_000-1. Page
3-41)
 The burner wind box in addition to supplying combustion air is fitted with the burners and
other firing system equipment whereas the AA port wind box is meant for supply of
combustion air only.
(Folder MM-M06 MAINTENANCE MANUAL FOR BURNER AND WIND BOX_Bsmz. Document A-HHA-K-
MHW-0002_000. Page 2-2)
57. (BTG-B-1.10.2) Windbox and coal burner system.

(Folder OPM-04 Operation Manual for Fuel Firing System. Document A-HH0-K-MHW-0001_000-1. Page 3-
1->3-2)
b. State the function of SOFA damper.

Additional Air (AA) port wind box supplies air through its nozzles for complete combustion of
fuel by altering the combustion pattern of fuel and thus reduces the production of harmful
nitrogen oxides.
MHW-0002_000. Page 2-2)
c. State the name, place & quantity of general component.

- Wind Box, 24 items
- Coal Burner, 48 items
- Oil Burner, 24 items
- Air Nozzle, 88 items
- Ignitor Guide Pipe, 24 items
- Flame Detector Guide Pipe, 48 items
- Peephole
- Nozzle Adjusting Mechanism
- Air Control Damper, 12 items
MHW-0002_000. Page 2-6->2-39)
58. (BTG-B-1.10.3) State the function of

a. oxygen analyser
The oxygen analyzer at economizer outlet is provided for monitoring and control of excess air
during plant operation.
(Folder OPM-03 OPERATION MANUAL FOR AIR AND FLUE GAS SYSTEM. Document A-H00-K-MHT-
0002_000 – Bookmark. Page 3-10)
b. Furnace pressure transmitter

The furnace flue gas draft is monitored by triple redundant pressure transmitters. Furnace
draft high alarm and furnace draft low alarm is annunciated at pre-set values. The furnace
draft high-high protection and furnace draft low-low protection is also provided from these
pressure transmitters at pre-set values based on 2/3 control logic.
0002_000 – Bookmark. Page 3-9)
59. (BTG-B-1.11.1) State the function of sootblower & thermoprobe

 The Soot Blowing System is provided to remove soot, ash, and other deposits from the
boiler heat transfer areas such as furnace walls, superheaters, reheaters, and economizer
tube external surfaces. It also provides a means for the removal of soot, ash, and other
deposits from the air-heaters to maintain clean heat transfer surfaces, minimize air-
heater plugging, and reduce the risk of air-heater fires
 The temperature element attached to the probe is used for the measurement of flue gas
temperature and also control the emergency retract of the furnace temperature
thermometers.
 The temperature of the steam in the two limbs is monitored at the far end before steam
traps by temperature element (01HCB11CT001/002) and is used for control of warming
completion during soot blower operation start
(Folder OPM-05 OPERATINON MANUAL FOR SOOT BLOWING SYSTEM. Document A-HCB-K-MHU-
0012_000. Page 3-1 & 3-4)
0002_000 – Bookmark. Page 3-10)
60. (BTG-B-1.11.2) How many sootblower types are used in boiler?

Three types of soot blowers are used, namely: long retractable soot blowers (LRSB), half
retractable soot blowers (HRSB), and wall deslaggers
0012_000. Page 3-1)
61. (BTG-B-1.11.3) Sootblower operational.

a. Where is this system operated from?
Operator initiates the start command from DCS. Local operation also can be carried out when
the local operation mode is selected by Remote/Local Select PB in the Soot blower operation
screen.
0012_000. Page 4-1&4-7)
b. When should be operated?

The soot blowing operation is done once per shift in sequence, to start with. Normally the
flue gas temperature increase or steam temperature decrease is considered for starting soot
blowing.
Under normal operation of the Unit, blowing frequency is decided based on the fouling
pattern under operation. A pattern can be observed during the initial stages of plant
operation and the frequency once a day or once in two days etc. can be fixed later, say after
3-4 months operation of boiler.
0012_000. Page 4-12)
c. How to operate longstroke sootblow from local panel without PLC local mode?
By selecting to Manual mode, any soot blower can be excluded from automatic operation and
can be started manually. Local operation also can be carried out when the local operation
mode is selected by Remote/Local Select PB in the Soot blower operation screen.
0012_000. Page 4-7)
d. Explain how to do sootblow manual retract?

In addition, operator can retract forcibly the operating soot blowers by “Retract PB” of
“Emergency Ope” in the Soot blower operation screen, if required
0012_000. Page 4-8)
62. (BTG-B-1.11.4) Sootblower system & control.

a. Describe the simplified system for longstrokes, wallblower & A/H sootblow.
Refer to page 6
b. State the name, quantity, place & function of gen component.
 Long /Half Retractable Soot Blower,
o Quantity: Long (19L+19R=38) / Half (6L+6R=12)
o Place: superheater, reheater, economizer
o Function: For the cleaning of boiler heating surfaces. The potential energy in
steam is converted to kinetic energy in the soot blower nozzles for the effective
dislodging/cleaning of ash deposits over the tube surfaces.
 Wall Deslaggers
o Quantity: 28A+24B+28C=80
o Place: furnace walls
o Function: For cleaning slag from furnace walls
 AH Soot Blower
o Quantity: 1A+1B=2
o Place: Gas side at cold end of AH
o Function: For clean slag from all the elements of AH.
0012_000. Page 3-10->3-15)
c. Describe the principle of operational control.

Each soot blower has Auto mode and Manual mode and the mode can be switched through
the Auto/Man select PB. In Auto mode, the soot blower will start auto command from the
automatic operation such as Timer Operation (cyclic operation) or All Operation (one-cycle
operation). By selecting to Manual mode, any soot blower can be excluded from automatic
operation and can be started manually.
Local operation also can be carried out when the local operation mode is selected by
Remote/Local Select PB in the Soot blower operation screen.
0012_000. Page 4-12)
d. Read the wiring diagram, determine the place of supply power & alarm/protection signal
sensor.
- SOOTBLOWER CONTRACTOR PANEL A (RIGHT SIDE): 400 V UNIT 1 BOILER MCC A
- SOOTBLOWER CONTRACTOR PANEL B (LEFT SIDE): 400 V UNIT 1 BOILER MCC B
- SOOT BLOWER AUX. STEAM SUPPLY PCV INLET MOTOR VALVE (FROM 1RY SH OUTLET
HEAD: 400 V UNIT 1 BOILER DP B
- SOOT BLOWER AUX. STEAM SUPPLY PCV INLET MOTOR VALVE (FROM COLD REHEAT
PIPE): 400 V UNIT 1 BOILER DP B
- AH SOOT BLOWER AUX.STEAM SUPPLY MOTOR VALVE: 400 V UNIT 1 BOILER DP B
- WALL DESLAGGER A11-A24, B8-B19, C11-C24 MOTOR: SOOTBLOWER CONTACTOR PANEL
A (RIGHT SIDE)
- WALL DESLAGGER A1-A10, A25-A28, B1-B7, B20-B24, C1-C10, C25-C28 MOTOR:
SOOTBLOWER CONTACTOR PANEL B (LEFT SIDE)
- HALF RETRACTABLE 18R, 21R-25R SOOBLOWER MOTOR: SOOTBLOWER CONTACTOR
PANEL A (RIGHT SIDE)
- HALF RETRACTABLE 18L, 21L-25L SOOTBLOWER MOTOR: SOOTBLOWER CONTACTOR
- LONG RETRACTABLE 1R-17R, 19R-20R SOOTBLOWER MOTOR: SOOTBLOWER
CONTACTOR PANEL A (RIGHT SIDE)
- LONG RETRACTABLE 1L-17L, 19L-20L SOOTBLOWER MOTOR: SOOTBLOWER CONTACTOR
- AH A SOOTBLOWER MOTOR (COLD END): 400V SOOTBLOWER CONTACTOR PANEL A
(RIGHT SIDE)
- AH B SOOTBLOWER MOTOR (COLD END): SOOTBLOWER CONTACTOR PANEL A (RIGHT
SIDE)
(Document Electrical Load List)
e. Give case study about emergency operational/situation.

0012_000. Page 8-4->8-10)
f. How to check during normal operation

0012_000. Page 5-10)
63. BTG-B-1.12.1 : State the function of Pegging steam CV.
The function of pegging steam CV is controling for auxiliary steam supply or extraction steam No.
5, which is maintaining pressure of dearator to prevent cavitation is occured in BFP when the
feedwater tank gets saturation pressure.
A-000-K-MHB-0003 (TURBINE EXTRACTION STEAM AND HEATER DRAIN SYSTEM) – Page 4-10
64. BTG-B-1.12.2 : Describe the principle of operational control Pegging steam CV.
There is no control for the deaerator steam pressure during normal operation, as it depends on
the IP turbine exhaust steam pressure. However, during start-up, heating steam PCV in auxiliary
steam line, supplies steam to deaerator and maintains a pressure of 0.03MPaG, until as load
increases and the extraction steam overcomes the set value. The control valve remains in back-
up control mode during normal plant operation.
A-000-K-MHB-0003 (TURBINE EXTRACTION STEAM AND HEATER DRAIN SYSTEM) – Page 4-10
65. BTG-B-1.13.1 : State the function of BCP.
The main function of boiler circulating pump (BCP) is to recirculate water drawn from WSDT to
economizer inlet, where it joins the BFP outlet flow and flows to economizer.
25% NR flow is maintained minimum during startup of supercritical boiler, and out of this 20% NR
flow is by BCP.
A-H00-K-MHT-0001 (OPERATION MANUAL FOR BOILER PRESSURE PARTS, MAIN STEAM, REHEAT STEAM
SYSTEM) – Page 3-33
66. BTG-B-1.13.2 : BCP system.
b. State the name, place, quantity of general component.
• Boiler Circulating Pump

• Motor
• Motor Cooler
• Purge water Cooler
• Heat Barrier
• Suction Strainer
c. What should be checked during normal in service?
• Water level in the water separator drain tank

• Pump differensial pressure
• Current absorbed by motor
• Temperature of high pressure cooling water at motor cavity
• Flow rate of LP Cooling Water for motor cooler and heat barrier
• Temperature of LP Cooling Water at motor cooler outlet and heat barrier outlet
• Check the noise & vibration abnormality of pumping set (quite and smoosth running)
• Check for any leakage in HP & LP cooling water line
• Check the insulation resistane for motor terminal box
A-HAP-K-MHZ-0009 (VENDOR MANUAL FOR BOILER CIRCULATING PUMP) – Page 1-36 1-37
67. BTG-B-1.13.3 : What is BCP fill & purge?
The BCP is filled with certain water quality before start up, water from CBP outlet is used to this
precedure. During operation it is possible to replenish the fill water by water tapped from BCP
subcooling line.
A-H00-K-MHT-0001 (OPERATION MANUAL FOR BOILER PRESSURE PARTS, MAIN STEAM, REHEAT
STEAM SYSTEM) – Page 3-35
68. BTG-B-1.13.4 : State the function of BCP fill & purge?
The BCP motor is filled for fills the motor casing is used to cool and lubricate the motor internal
with certain water quality which is tapped from CBP outlet.
BCP purging is to be done for reduction of BCP motor cavity temperature if temperature is
increase during normal operation. It is possible to replenish the fill water by water tapped from
BCP subcooling line.
A-H00-K-MHT-0001 (OPERATION MANUAL FOR BOILER PRESSURE PARTS, MAIN STEAM, REHEAT
STEAM SYSTEM) – Page 3-36 & 3-44
69. BTG-B-1.13.5 : What is BCP temperature motor cavity?
The temperature of Motor water cooling. If the temperature is high will cause overheating to
motor. The condition is occured when Low cooling water (CCW) flow through BCP heat barrier.
Possible higher cooling water (CCW) inlet temperature. Failure of emergency cooling water
backup from service water system (boiler area), when normal CCW supply not available.
A-H00-K-MHT-0001 (OPERATION MANUAL FOR BOILER PRESSURE PARTS, MAIN STEAM, REHEAT STEAM
SYSTEM) – Page 8-12
70. safety valve system
a. Describe the function
Safety valves (spring loaded) and power actuated pressure control valves are provided to
protect the boiler from the over pressure during abnormal conditions.
b. State the name, place, and quantity of general component
c. what should be checked during in normal service

the function of the safety valve where the safety valve will work when the pressure occurs in
accordance with the set point of the safety valve. The safety valve will open to release over
pressure and remain closed if the pressure is still below the set point.
71. Auxiliary Steam System
a. State the System
The function of Auxiliary Steam System is to provide auxiliary steam at required pressure and
temperature, during start-up, normal operation and shutdown. The auxiliary steam is supplied to
the following users.
 Heating steam to deaerator (during startup and shut down)

 Steam to gland steam header (sealing steam to main turbine and BFPT )
 Steam to BFP Turbine
 Steam to 0.8MPa steam header through pressure control and attemperator (DSH) stations
for pulverizer inerting
 Steam for Burner Atomizing header and Condensate Polishing System, through pressure
control and attemperator (DSH) stations
 Steam to AH soot blower (Refer OPM-06)
 Steam to main boiler Sootblowers (Refer OPM-06)
(Reference : OPM-12 Operation Manual For Auxiliary Steam System page 3-1)
b. Describe the simplified System
Refer to page
c. How to change over aux from each source
Auxiliary steam will be supplied to the 2.0MPa auxiliary steam header from the auxiliary boiler (or
other unit) during startup until the auxiliary steam can be extracted from own boiler. When the
main steam pressure of own unit increases to approximately 8.3MPa, and unit is synchronized
and under initial load operation, the auxiliary steam source is changed from auxiliary boiler to
own boiler (1ry SH outlet header). As the unit load is increased during start-up and when the cold
reheat (CRH) steam pressure is greater than 2.55MPa as turbine load increases approx. 60%NR
(>590MW), the auxiliary steam source is changed from 1ry SH outlet header to cold reheat steam
pipe. The 1ry SH outlet header steam source remains as backup during plant normal operation.
(Reference : OPM-12 Operation Manual For Auxiliary Steam System page 3-1)
d. What should be checked during normal in service
Normal Range at Alarm Set

Instrument Tag No Description Function Formatted: Centered
near full load Point
Auxiliary steam pressure (from
01LBD03CP101 4.50 MPa Monitoring
cold reheat pipe)
Auxiliary steam flow from 1ry SH
01LBD02CF101 Monitoring
supply
Auxiliary steam flow from CRH Formatted: Indent: Left: -0.05"
01LBD02CF101 Monitoring
supply
Aux. steam supply Formatted: Left
2.0MPa Auxiliary steam
01LBG01CP101/102 2.0 MPa <1,5 MPa PCV Inlet MOV
header pressure Formatted: Indent: Left: -0.05"
open
2.0MPa Auxiliary steam
01LBG01CT001 Monitoring
header temp.
Pulverizer inert steam
01LBG02CP101 0.8 MPa Monitoring
PCV outlet pressure
0.8MPa aux. steam Control & Formatted: Left
01LBG10CP101/102 0.8 MPa
header pressure M0nitoring
0.8MPa aux. steam Control & Formatted: Left
01LBG10CT001/002 180⁰C >200⁰C
header temperature M0nitoring
Burner atomize steam
01HHM10CP101 0.49MPa Monitoring
PCV outlet pressure
Burner atomize steam
>220⁰C Control and
01LBG10CT001/002 supply (DSH outlet) 170⁰C
<165⁰C Monitoring
temperature
(Reference : IMS-Change Over Auxiliary Steam Header Source)
72. Boiler Clean Up system
a. State the function
The main function of the Clean-up System is to clean-up the pre-boiler and boiler system to
ensure the water quality requirements of the supercritical unit at every startup.
(Reference : OPM-06 Operation Manual For Clean Up System page 3-1)
b. Describe the simplified
The Clean-up System includes the major equipment, pipelines and valves of the pre-boiler system
(Condenser, Condensate Pumps, LP heaters, Deaerator, HP heaters, BFPs & booster pumps) and
boiler system (Economizer, Boiler Furnace Walls, BCP, WS and WSDT). The LP and HP heater
extraction steam drain lines (Turbine Extraction Steam & Heater Drains System) are also cleaned
during clean-up operation. Chemical injection is carried out at appropriate steps to maintain the
water quality. Demineralized water is used for the Clean-up operation of the equipment and
pipelines.
The demineralized water pump for unit startup (high) is provided to supply the large quantity of
water during Clean-up operation. This pump is started from APS during Clean-up operation step
during the unit startup and remains in service. The water is drawn to condenser as required by
the condenser level control valves provided in the makeup water line to condenser. This pump
supplies water directly to condenser bypassing the makeup water tank.
(Reference : OPM-06 Operation Manual For Clean Up System page 3-1)
c. mention the step of each cleanup and explain the principle
Reference to OPM-06 Operation Manual For Clean Up System page (3-17) – (3-33)
d. What should local operator check during clean up
73. Please explain
a. What is the meaning Boiler Penthouse & Dead Space Area
b. State the Equipment at Boiler Penthouse & Dead Space Area
c. How to Check during normal running
74. State the function of DCC (Drag Chain Conveyor)
The function of the DCC is to collect, cool and transport the bottom ash from furnace to open
pit.
(Reference to OPM-20 Operation Manual For Bottom Ash Handling System page 3-1)
75. DCC Operational
a. Where is this system operated from
The DCC can be operated from Local or Remote (DCS). In the Remote mode, the DCC can be operated
from DCS in Auto or Manual Mode. The operation mode is selected before start-up of DCC. The normal
mode is Remote and Auto generally. Local mode is selected for maintenance or when DCC is
jammed/overload trip etc
(Reference to OPM-20 Operation Manual For Bottom Ash Handling System page (4-3)
b. When should be operated?
The DCC is started when SG bottom ash collection system is started. When coal firing is started, the
ash/slag falls to the DCC upper trough and the DCC carries it up the slope, thus allowing the dewatering
to occur naturally, and wet ash falls off to the bottom ash chute and then to the storage open pit.
c. how to do pre start check & start up
Start Up Preparation Commented [RG1]: Ensure no doc inforced at Permit

Officer
1. Ensure that no PTW applied in the system. Commented [AW2R1]: Noted Pak, will added.
2. Confirm that Supporting plant utilities must be available (power supply)

3. Ensure debris, scaffolding etc has been removed form bottom ash hopper
4. Pillow block bearings, overhung idler assemblies and roller chains must be adequately
lubricated
5. Ensure field devices are secured and functional
6. Ensure that the stationary door is secure and gasket is sealing
7. Ensure lights are installed and properly spaced
8. Ensure chain assemblies are properly engaged on sprocket and idlers
9. Ensure the chains are properly tensioned
10. Ensure the bottom ash hopper is ready to be filled
11. Hydraulic oil skid available
Start UP
1. DCC Filling water with;
 Ensure that service water pump is in serviced.
 Ensure the SSC upper trough drain (XXXX) is closed
 Ensure the make up water supply from service water line is open
 Chain washing valve should be opened as required (xxETA10AA201 & xxETA10AA202)
 Ensure isolation valve up-stream make up solenoid valve is open (XXXXX)
 Crack open the by-pass valve (XXXXX) to ensure there is a flow of water to the SSC
chamber, close once flow is proven.
 Open solenoid valve (xxGHA52AA711) and filling SSC chamber until over flowing in to
sump drain and then close pneumatic valve
 Ensure that DCC Hydraulic unit oil cooler cooling water valve OPEN (xxET10AA203 &
xxET10AA204)
2. Put Re-circulation System in service with:
 Ensure that DCC Circulation Water Booster Pump A&B (xxx) is STOP and MANUAL.
 Open DCC circulation pump A&B discharge manual valve (xxETQ002AA002 &
xxETQ002AA012)
 Open DCC circulation water cooler A/B Inlet manual valves (xxETQ03AA001 and
xxETQ03AA011) & Outlet manual valve (xxETQ03AA031 and xxETQ03AA041) Commented [AZ3]: ADD MAKE SURE SEAL WATER FLUSH
FOR MECH SEAL ALREADY OPEN
 Open Seal Water Flush for Mechanical seal. Commented [AW4R3]: Noted Pak, will added
 Confirm that Blow valve to Boiler drain pit (xxETQ03AA721) is CLOSED Commented [MNC5R3]: Already added.
 Confirm that DCC Circulation Valve (xxETQ04AA731) is OPEN Commented [AZ6R3]: Ok thanks pak
 Confirm that DCC recirculation pump (xxETQ02AP401 or xxETQ02AP402) in Remote

mode
 Start One of DCC recirculation pump (xxETQ02AP401 or xxETQ02AP402).
 Ensure that DCC recirculation pump outlet pressure is normal.
 After stabilized put IN AUTO Mode the other one.
3. Put DCC system in-service with:
 Start one of Hydraulic Power Unit Pump A or B (xxETA10AP101 or xxETA10AP102),
Then put IN AUTO Mode for standby pump.
 Set DCC Speed to 20% gradually, confirm that hydraulic oil pressure increase.
 Confirm that DCC is rotated and no abnormal sound (rubbing) and waiting until one Commented [RG7]: Ensure the direction of rotation of
DCC corrected?
rotation to ensure. Commented [MNC8R7]: Ok pak, Thanks
 After stabilized, put Hydraulic Power Unit for chain tension (xxETA10AP201) IN AUTO
Mode.
4. Put In service DCC dosing system with;
 Confirm that DCC Caustic soda & dilute sulfuric acid tank
 level is Normal.
 Confirm that DCC Caustic soda dosing valve (xxGBN02AA711) IN AUTO MODE. The
valve will be OPENED when DCC circulation water pH <7 (Opening time is 10second)
 Confirm that DCC Dilute Sulfuric Acid Dosing valve (xxGBN03AA711) IN AUTO MODE.
The valve will be OPENED when DCC circulation water pH <8 (Opening time is
10second)
5. Confirm that DCC Slurry Pump A&B IN AUTO Mode.
 Once a shift start aeration DCC settling basin for 15 min & followed by start DCC slurry
pump A&B (01ETQ12AP501 & (01ETQ12AP502) for 15 minutes to transport slurry from
the basin.
(Reference to IMS – Drag Chain Conveyor (DCC) Instruction E0.docx
d. what should be checked during normal in service
1. Routine patrol check to ensure the local condition (vibration, noise, abnormal sound,
chain alignment, etc)
2. Performed routine equipment change over for redundancy equipment, such as DCC
circulation pump, DCC sludge pump, DCC circulation water cooler. Commented [AZ9]: We have taping point for filling and
drain each DCC circulation water cooler, cause ash water is
3. Confirm that all of parameter in the normal range as following table below; contain ash ( TSS) to prevent deposit during standby better
we flush (fill and drain) when dcc water cooler standby.
Thanks
(Reference to IMS – Drag Chain Conveyor (DCC) Instruction E0.docx and Check Sheet
e. how to shut down the system
Shut down Preparation
1. Ensure that Bottom ash is already clear at the DCC scrapper.

2. Ensure that DCC circulation water temperature is low <45degC or lower (if needed to Commented [AZ10]: Its means DCC water cooler outlet
temp maximum allowance or time to change over DCC
maintenance activity) water cooler?
Shut down Instruction
1. Put DCC system out-service with:

a. Stop DCC Hydraulic Power Unit for chain tension (xxETA10AP201) by MANUAL from
DCS.
b. Confirm that Hydraulic Power Unit for chain tension (xxETA10AP201) is STOP and
put IN MANUAL Mode.
c. Put in MANUAL Mode for standby Hydraulic Power Unit Pump A or B (xxETA10AP101
or xxETA10AP102).
d. Set DCC Speed to 0% gradually, confirm that hydraulic oil pressure decrease.
e. After Speed 0%, STOP Hydraulic Power Unit Pump A or B (xxETA10AP101 or
xxETA10AP102) by MANUAL, then put IN MANUAL Mode.
f. Confirm that DCC is not rotated anymore by local.
g. Close chain wash valve (XXX) and prevent wave due to secondary air in service.
2. Put Re-circulation System out service with:
 Confirm that DCC Circulation Water Booster Pump A&B is STOP and MANUAL.
 Put In MANUAL Mode for standby DCC recirculation pump (xxETQ02AP401 or
xxETQ02AP402)
 Then STOP DCC recirculation pump (xxETQ02AP401 or xxETQ02AP402) by
MANUAL, then put IN MANUAL.
 Confirm that DCC recirculation pump outlet header pressure is 0 bar.
 Put in MANUAL Mode DCC filling valve (xxGHA52AA711), then CLOSE manual
isolation valve.
3. Put Out service DCC dosing system with;
 Confirm that DCC circulation water pH is normal (7-8)
 Put IN MANUAL Mode DCC Caustic soda dosing valve (xxGBN02AA711) and DCC
Dilute Sulfuric Acid Dosing valve (xxGBN03AA711
4. Put Out service DCC Slurry pump A&B
 Confirm that DCC slurry pump A&B (01ETQ12AP501 & (01ETQ12AP502) are
STOPPED, then put in MANUAL Mode DCC slurry pump A&B.
(Reference to IMS – Drag Chain Conveyor (DCC) Instruction E0.docx
76. DCC System and control

refer to page
b. State the name, quantity, place & function of general component
c. describe the principle of operational control
d. read the wiring diagram, determine the place of supply power, alarm protection signal sensor
& hydraulic selenoidv/v
e. give case study about emergency operational
77. state the function of DCC Circulating water pump

The water from storage basin is recirculated back to the upper trough by the DCC circulating water
pumps. There are 2 x 100% duty pumps, one in service and the other standby. Each pump takes
it suction from water storage basin through suction strainers.
78. State the function of DCC Circulating Water Boster Pump
The function of the DCC Circulating Water Booster Pump is supplay the high preesure water is
used at the inlet of spillage jet pump to transfer the spillage from spillage hopper to DCC.
79. DCC circulation water pump operation
a. Where is this system operated from?
b. when sould be operated
c. how to do pre start check and start up
d. what should be check during normal in service
e. how to shutdown the system
80. State the function of the alarm & protection That exis in DCC
The fault conditions are alarmed in the DCS and the operator is expected to respond and take
action to correct the situation, so that the plant and equipment are not damaged and there is no
harm to the personnel working nearby.
List of Possible Fault Conditions
 Water Storage Basin Level Low-Low/Low-Low-Low

 Water Storage Basin Level High
 DCC Upper Trough Water Level Low
 DCC Upper Trough Water Temperature High
 DCC Circulating Water Cooler Outlet Temperature High
 DCC CWP Discharge Strainer Diff. Pressure High
 DCC Circulating Water Flow Low/Low-Low
 DCC Caustic Soda Tank Level Low
 DCC Dilute Sulfuric Tank Level Low
(Reference to OPM-20 Operation Manual For Bottom Ash Handling System page (8-1) – (8-2)
82. DCC circulation water cooler operation
a. State the function of DCC Circulating Water Cooler
The function of DCC Circulationg Water Cooler is to cooling the DCC water using CW System
b. How to change over cooler without effecting the DCC
c. When the changeover cooler
When recirculating cooling water temperature at the outlet of cooler is >45⁰C, high alarm appears
in DCS and then it is necessary to change over to standby cooler and do maintenance of the
clogged cooler.
d. What should be checked during normal in service

 The flow of CCW
 The water temperaute at the outlet
84. DCC circulation Booster pump system & control
The spillage from hopper is emptied to the pulverizer spillage jet pump through spillage hopper
discharge valve. Circulating water boosted by DCC circulating water booster pump is supplied to
spillage jet pump and the slurry formed (spillage and water) is discharged to the bottom ash
handling system.
Reference from OPM-04 Operational Manual Fuel Firing System page 3-21
b. State the name, quantity, place and function of general component
c. Describe the simplified of operational control
d. Read the wiring diagram, determine the place of supply power and alarm/ protection signal
sensor
e. give case study about emergency operational/situation
85. DCC Chemical Injection System
a. State the function of DCC Chemical Injection System
A chemical injection system is provided to maintain the recirculating water quality within limits.
caustic soda is dosed when pH is <6.5.
 Hand Pump
 DCC Caustic Soda Tank
 DCC Dilute Sulfuric Acid Dosing System
c. Describe the principle of operational control
The pH of the water varies and so it is necessary to maintain the pH with in allowable limits of 6.5-
8.8. Dilute sulfuric acid is dosed when pH is >8.8 and dilute.
Dilute sulfuric acid (60%) is stored in DCC dilute sulfuric tank. The tank has a level switch
(01ETQ40CL201) for low alarm annunciation. Acid fill connection is at top of tank through an
isolation valve and tank has an open vent. Acid is filled by using a hand pump from dilute sulfuric
acid drum. The dilute sulfuric acid flows by gravity to the water storage basin through a pipeline
connected from tank bottom side through an isolation valve and ON-OFF valve (01ETQ40AA700).
Caustic soda (45%) solution is stored in DCC caustic soda tank. The tank has a level switch
(01ETQ30CL201) for low alarm annunciation. The caustic soda fill connection is at top of tank
through an isolation valve and tank has an open vent. Caustic soda solution is filled by using a
hand pump from dilute caustic soda drum. The caustic soda flows by gravity to the water storage
basin through a pipeline connected from tank bottom side through an isolation valve and ON-OFF
valve (01ETQ30AA700).
d. Give case study about emergency operational/situation
(Reference to OPM-20 Operation Manual For Bottom Ash Handling System page (8-11) – (8-12)
86. DCC Slurry pump
a. State the function of DCC Slurry pump
The function of DCC Slurry pump transfers the settled sludge with water from the settling basin
to the DCC.
 Pump
 Motor
 Base
 Coupling
 Riser
The slurry pump can be operated automatically by the timer set for 10 minutes operation, 6
times per day. Pump operating condition and alarm by the water level of settling basin is as
follows :
 Pump start : > LWL (basin bottom +1,800mm)

 Pump stop : < LLWL (basin bottom +1,600mm).
d. Give case study about emergency operational/situation
87. State the function of pulverizer pyrite spillage handling system
Pulverizer spillage handling system functions to discharging amount of spillage from

pulverizer spillage hopper to Drag Chain Conveyor (DCC).
Reference from IMS – Pulverizer Pyrite Transport Instruction E1.docx
88. Pyrite Spillage Handling Operation
a. Where is this system operated from
the operator has to initiate the coal pulverizer spillage handling Group Start command from
DCS once, and thereafter the Sub-Groups automatically discharge the spillage to bottom
ash handling system (depend on the selected spillage hopper), either periodically or when
the level in any spillage hopper is high.
Manual handling i5s done if the automatic method has a problem, or if there is a large
materials that cannot fall under the hopper screen. The steps are described below :
1. Local Operator confirm to CCR that want to do manual handling spillage hopper.
2. Remove the selected spillage hopper (out service) from CCR.
3. Close the spillage hopper inlet valve (01/02ETD10∾60AA711) and instrument air supply
also closed. Commented [DYAP11]: Is the isolation valve of
instrument not to closed too ?
4. Ensure the spillage hopper is not pressurize by check the swing check valve It for protect the spillage hopper inlet valve open from
others comments open.
(01/02HFC11∾16AA331) is free.
Commented [ADP12R11]: OK, thanks
5. Open carefully the spillage hopper manhole, DO NOT STAND IN FRONT OF
MANHOLE WHILE OPENING.
6. Remove the foreign material using a rake tool. Do not insert part of body into the
hopper.
7. After the hopper is clean, close again the spillage hopper manhole.
8. Open instrument air supply and spillage hopper inlet valve.
9. Confirm to CCR that manual handling is complete.
10. Integrate the spillage hopper (in service) into the Pulverizer Spillage Handling Group if
needed.
c. When should be operated?

d. how to do pre start check & start up
Startup Preparation
No. ACTION KKS VERIFICATION

1 Perform valve line up as per valve Local
line up checklist under attachment
2 Fill up DCC water storage basin to 01/02GHA52AA711 Level <3,300
normal level mm
3 Confirm that cooling water from Local
CW system flows through one side
of DCC circulating water cooler
4 Confirm for the chemical injection Local
tank (dilute sulfuric acid and caustic
soda) filed up to normal level
Pulverizer Spillage Handling Group Start
No Action KKS Verification

1 Verify the coal pulverizer spillage START-UP PERM
handling group permissive indication in OPS
condition:
 Handling mode
 Any Pulverizer spillage hopper IN
mode
 Water storage basin level
>1900mm
 DCC circulating water pump A or
B ON
2 Verify the coal pulverizer spillage AUTO PERM
handling group auto condition: indication in
 Handling mode OPS.
 Any Coal Pulverizer (A~F) spillage
handling SG start-up auto mode
and handling request
 DCC circulating water pump ASL
IN mode and DCC circulating
water booster pump ASL IN mode
 DCC circulating water group start-
up auto mode
 Spillage hopper circulating water
group start-up auto mode
 Spillage hopper circulating water
group shut-down auto mode.
3 Depress the start-up PB and verify START-UP
the following actions are carried out flashing in OPS.
in sequence.
4 Step 1
Command :
 DCC circulating water group start-
up (handling).
5 Step 2
Permissive :
B ON.
Command :
 SG spillage hopper circulating
water start-up (handling).
6 Step 3
Permissive :
B ON.
 DCC circulating water booster
pump A or B ON
Command :
 Coal pulverizer A spillage handling
SG start-up.
7 Step 4
Permissive :
 Coal pulverizer B spillage not
impossible (handling)
 Coal pulverizer A spillage
impossible (handling)
B ON and DCC circulating water
booster pump A or B ON.
Command :
 Coal pulverizer B spillage handling
SG start-up.
Not Step 5, 6, 7, 8 are identical as above for the Coal pulverizer-C/D/E/F spillage
e handling SG start-up.
8 Step 9
Permissive :
 Coal pulverizer handling sub-
group start-up all completed.
Command :
 SG spillage hopper circulating
water shut-down.
9 Verify coal pulverizer spillage
handling group start-up end state
 Coal pulverizer handling sub- COMPLETED
group start-up all completed Indication
 DCC circulating water booster 01/02ETD00AP2 OFF
pump A&B off 01/202
 DCC circulating water booster 01/02ETD00AA7 CLOSE
pump minimum flow ON-OFF 01
valve close
 DCC circulating water pump A or 01/02ETQ02AP4 ON
B ON 01/402
 Coal pulverizer spillage handling
group shut-down in progress.
d. what should be checked during normal in service
Normal Operation Instruction Commented [RS13]: Please consider to add procedure of

transport pyrites in case must manually remove rejection
Routine monitoring verified by Local Operator to ensure the local condition : by open pyrites box manhole.
1. DCC Circulating water Pump Vibration, Noisy, & any abnormalities Commented [YDSW14R13]: OK, already add at 5.3
2. DCC Circulating Booster Pump Vibration, Noisy, & any abnormalities

3. Chemical injection area is free from any leakage
4. Dilute Sulfuric dosing and Caustic Soda tank level are above low level
5. Eye wash and shower is ready with living water available
6. Check pH of recirculation and verify the dosing system take place automatically
7. Check if any foreign material inside pulverizer spillage hopper
8. DCC circulating water filter indicator
9. Any abnormalities
e. how to shut down the system
Spillage Hopper Circulating Water Sub-Group Shutdown
No Action KKS Verification

1 Verify the permissive for SG Spillage START-UP
hopper circulating water start up : PERM indication
 DCC circulating water pump A or in OPS
B ON
2 Verify the auto condition for SG AUTO PERM
Spillage hopper circulating water indication in
start up : OPS
pump ASL IN mode.
pump A&B auto mode.
 DCC circulating water ON-OFF
valve auto mode.
pump minimum flow ON-OFF
valve auto mode.
3 Depress the start-up PB and verify START-UP
that the following steps are executed flashing in OPS
in sequence
4 Step 1
Command :
pump minimum flow ON-OFF
valve open.
5 Step 2
Command :
 DCC circulating water ON-OFF
valve close.
6 Step 3
Command :
pump ASL ON.
7 Verify the SG DCC circulating water COMPLETED
start-up complete : indication
pump ASL IN mode.
pump A or B ON.
89. What alarm & protection that exist in DCC pyrite spillage handling system
90. Pyrite spillage handling system & control
b. State the name, quantity, place & function of general component

d. explain how to do manual clean out pyrites spillage hopper
 Make sure that inlet on/off valve spillage hopper is close to make safe condition during cleaning
manually (sigh glass)
 Open the man hole in spillage hopper
 Remove the big material which make clogged in spillage hopper using fork manually
e. Read the wiring diagram, determine the place of supply power & alarm/protection signal
sensor
f. Give case study about emergency operational/situation
91. Boiler drain and vent system
a. State the function of boiler flash pipe
The boiler flash pipe receives the plant cycle drains from steam and water system during start-
up/shut-down and normal operation. The drains flash as they enter the flash pipe and
condensate drains down to bottom.
Reference from OPM-21 Operation Manual Waste Water System page 3-32
b. state the function of boiler blowdown quenching system
c. state the function of boiler vents and silencer
Vents and drains are provided in the boiler pressure parts for air venting and draining
condensate formed during startup, low load operation & shutdown.
Reference from OPM-02 Operation Manual For Boiler Pressure Part page 2-1
92. How to control boiler flash pipe level and temperature
Boiler Flash Pipe Level Control
The level control valve (LCV) (01LCQ10AA700) provided in the boiler flash pipe drain line maintains
the flash pipe level as per the controller output signal. The set point is compared with the boiler
flash pipe level and the error signal is fed to the controller. The controller output repositions the
LCV in the boiler flash pipe drain line to boiler drainage pit. The operator can open/close the LCV
by taking control to manual mode from DCS.
Boiler Flash Pipe Drain Temperature Control
Since the flash pipe drain water will be hot, the drain temperature is to be controlled to 60⁰C,
before it is sent to boiler drainage pit. An attemperator is provided at the outlet of LCV into which
service water is sprayed to cool down the drain. A temperature control valve (TCV)
(01GHA50AA711) is provided in the service water line to regulate the flow of service water to
maintain the boiler flash pipe drain temperature. The set point (60⁰C) is compared with the boiler
flash pipe drain attemperator outlet temperature and the error signal is fed to the controller. The
feed forward signal (as a function of the flash pipe drain water LCV demand signal) is added to the
controller output and this signal repositions the TCV in the spray water line. The operator can
open/close the TCV by taking control to manual mode from DCS.
Reference from OPM-21 Operation Manual Waste Water System page (4-3) – (4-4)
97. State the function of secondary pass gas control damper ?
The flue gas flow through the secondary pass is regulated for RH temperature control, through SH
and RH passes, which is formed by the division wall. For temperature control, the secondary pass
gas control damper for SH pass (Actuator No.- 01HNA01AA701~704 & 751 ~754) and secondary
pass gas control dampers for RH pass (Actuator No.- 01HNA01 AA705~708 & 755~758) are
regulated to control the flow of flue gas through the two passes.
Reference from OPM-03 Operational Manual Air and Flue Gas Page 3-10
98. State the function of economizer outlet gas control damper?
There is facility for bypassing some quantity of the flue gas across the economizer and is utilized
during startup, low load operation and while load down when economizer outlet temperature is
high (steaming condition nearing). This economizer bypass damper operation is applied during
start-up to obtain sufficiently higher primary air temperature to heat up the high moist coal.
Similarly during load down, when economizer outlet water temperature is high; these dampers
are opened to avoid the steaming condition.
Reference from OPM-03 Operational Manual Air and Flue Gas Page 3-1
99.
100. BTG-B-1.22.2 : What is the MFT ?
Boiler protection system is provided with Master Fuel Trip (MFT) to assure safe operation of the
boiler. When abnormal firing or mismatch of parameters occur in a boiler during operation, it is
necessary to stop supplying all the fuels to the boiler immediately.
Reference from OPM-02 Operation Manual For Boiler Pressure Parts Page 8-17
101. BTG-B-1.22.3 : What should the operator do if boiler MFT ?
Following major actions are carried out by the initiation of MFT:
• Stop all running BFPs

• Stop all running pulverizers
• Stop all running coal feeders
• Stop all running PA fans
• Close all FO burner valves
• Close SH and RH DSH spray water valves
• Reduce air flow to 30 % MCR.
Reference from OPM-02 Operation Manual For Boiler Pressure Parts Page 8-18
102. BTG-B-1.22.4 : Mention the boiler interlock and explain?
Reference from A-C00-I-MHF-0008 (BOILER INTERLOCK DIAGRAM) – Sheet No. 5

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43. State the function of the coal feeder jog and how to start the feeder jog?

Alarm That Consist In Coal Feeder Panel :

Refer to Check Sheet

46. State the function of :

b. Water Separator Drain Tank

47. Steam water separator & WSDT system

a. Describe the simplified

c. State the name, place & quantitiy of general component

d. how to check during normal operation

 Water separator inlet temperature

48. State the function of Superheater (S/H)and Reheater System (R/H)

49. Superheater (S/H) dan Reheater System (R/H).

a. Describe the simplified system

b. state the name, place and quantity of general component

State the function of de-super heater (DSH) System

a. Describe the simplified system.

REF : Opm boiler preasure parts A-H00-K-MHT-0001-000-1 page : 2-19

State the function of economizer

 to heat the feed water being supplied to furnace bottom headers

State the function of Light Fuel Oil Burner

Light fuel oil system

a. Describe the simplified system.

b. State the name, place & quantity of general

pair (CD-1, 5) Oil burner starts automatically when the light

 Oil gun Corner AB,CD,EF Abnormalities

(ref to check sheet)

57. (BTG-B-1.10.2) Windbox and coal burner system.

b. State the function of SOFA damper.

c. State the name, place & quantity of general component.

58. (BTG-B-1.10.3) State the function of

b. Furnace pressure transmitter

59. (BTG-B-1.11.1) State the function of sootblower & thermoprobe

60. (BTG-B-1.11.2) How many sootblower types are used in boiler?

61. (BTG-B-1.11.3) Sootblower operational.

b. When should be operated?

d. Explain how to do sootblow manual retract?

62. (BTG-B-1.11.4) Sootblower system & control.

c. Describe the principle of operational control.

(Document Electrical Load List)

e. Give case study about emergency operational/situation.

f. How to check during normal operation

63. BTG-B-1.12.1 : State the function of Pegging steam CV.

65. BTG-B-1.13.1 : State the function of BCP.

66. BTG-B-1.13.2 : BCP system.

a. Describe the simplified system

b. State the name, place, quantity of general component.

• Boiler Circulating Pump

• Water level in the water separator drain tank

67. BTG-B-1.13.3 : What is BCP fill & purge?

68. BTG-B-1.13.4 : State the function of BCP fill & purge?

69. BTG-B-1.13.5 : What is BCP temperature motor cavity?

70. safety valve system

a. Describe the function

b. State the name, place, and quantity of general component

c. what should be checked during in normal service

71. Auxiliary Steam System

a. State the System

 Heating steam to deaerator (during startup and shut down)

b. Describe the simplified System

c. How to change over aux from each source

d. What should be checked during normal in service

Normal Range at Alarm Set

(Reference : IMS-Change Over Auxiliary Steam Header Source)