C 6.5 kg/jam i 1.5 phi = 3.

14
0.0018 kg/s fc 1 jarak poro 500
t 30 cm 300 mm Tb 66 kg/mm2
z 4 poros bahan S55C
r 100 mm 3.94 in sf1 6
h 0.5 mm sf2 2
UTS 17.2 Mpa kt 1.5
n2 320 rpm Cb 2.3
n1 980 rpm Gear ratio 1:02 490
p 15 kw
F tool= 0.7 x UTS x h x t Torsi tool=F tool x r
1806 N 1601
406 lb

perhitungan daya
P tool= torsi tool x n2 / 63000
8 hp
6 kw

perhitungan poros
DAYA RENCANA (pd)
pd= fc x P
15 kw
MOMEN PUNTIR RENCANA (T)
T= 9.74 X 10^5 X pd/n1
45656 kg/mm

Ta= Tb/(sf1 x sf2)

5.5 kg/mm2

DIAMETER POROS (ds)

ds= [(5.1/Ta) x kt x cb x T]^1/3
53 mm
ds = 50 mm
55 mm
jari2 fillet 2.5
alur pasak 14 x 9 (0.6)
0.05
1.1
b 1.25
a 3.24 0.012

tau 1.9
3.4
6
fc 1.3

DAYA RENCANA (pd)

pd= 19.5 kw

MOMEN RENCANA T1, T2

T1= 38761 Kg.mm
T2= 59353 Kg.mm

BAHAN POROS
S55C

PENAMPANG SABUK - V : TIPE C

Dmin= 200 mm
dp= 200 Dp= 306 mm
dk= 214 mm
Dk = 320 mm
db = 60 mm
Db = 93 mm

KECEPATAN SABUK V(m/s)

v= 5 < 30 baik
dk +Dk/2 267 mm < 500 baik
Po= 4 kw
L= 1800 mm
nomor nominal sabuk v : no. 73 L:1800 mm

b= 2011
c= 500
SUDUT KONTAK
168 faktor kore 0.968
jumlah pulley
N= 5
r 120 mm 240 0.12 i= 1.2
r dudukan 125 mm 250 L 400
N2 420 rpm
PHI 3.14 sf1 6
BEBAN 20 kg sf2 2
Z 15 kt 1.5
g 9.81 Cb 2.3
fc 1
p 15 kw
FC 1.3
GAYA BERAT YANG DIPERLUKAN PERHITUNGAN POROS PERENCANAAN PULLEY
F= mxg pd = 15 PD =
196 N T= 34786 T1=
bahan poros S55C T2=
gaya yang terjadi pada pisau pencacah Ta= 5.5 dmin=
jika beban mengenai 12 pisau pencacah ds= 48 50 dp=
F= 2354.4 jari2 fillet 1 mm dk=
14 x 9 (0.4) db=
torsi yang bekerja 0.02 b= 1.35 Db=
T= Fxr 1.04 v=
283 Nm
0.01 a= 3.18 dk +Dk/2
daya tool tau 1.59 L=
P= 2 hp 3.5 nomor nominal v-belt no: 55 L:
1.4 kw 5.5 penampang sabuk tipe C

daya pada motor

2 kw
PERENCANAAN PULLEY
19.5
29816
34786
175
175 Dp= 204
189 Dk= 218
60
93
4 m/s baik

204 baik
1396 mm
nomor nominal v-belt no: 55 L: 1396
penampang sabuk tipe C
No Material qty Spesifikasi Harga Satuan
1 Pisau pencacah plastik 5 300X100X15, SKD 118
2 plat eser 1 1.2m x 2.4m x 8mm 1309
3 plat eser 1 1.2m x 2.4m x 12mm 1961
4 plat eser 1 1.2m x 2.4m x 6mm 811
5 plat eser 1 1.2m x 2.4m x 3mm 452
6 plat eser 1 1.2m x 2.4m x 2mm 424
7 motor listrik 1 15 kw, 790 rpm 9423
8 gearbox output ganda 1 ratio 1:2, 606
9 v-belt tipe C 2 nomor nominal v-belt:73 167
10 v-belt tipe C 2 nomor nominal v-belt:55 129
11 roller bearing (KOYO) 2 as diameter 50mm 180
12 roller bearing (ASB) 2 as diameter 55mm 56
13 roller bearing (KOYO) 2 as diameter 30 85
14 baja konstruksi S55D (poros) 3 diameter 75 518
15 siku 2 75x75x6 (6m), ASTM A36 322
16 kanal U 1 75x40x5 (6m), ASTM A36 197
17 pulley 1 ID 50, OD 175, C2 125
18 pulley 1 ID 50, OD 204, C2 1420
19 pulley 1 ID 55, OD 200, C2 280
20 pulley 1 ID 55, OD 306, C2 308
21 engsel 2 Stainless 22
22 mur baut (100 biji) 1 M6 x 10 18
23 mur baut (5 biji) 4 M16 x 60 26
24
25
26

No Biaya proses fabrikasi qty harga/jam harga/hari

1 sewa mesin 8 26 208
2 operator 2 20 160

total biaya pembuatan mesin

No nama biaya jumlah
1 material 21504
2 fabrikasi 2208
23712

harga perpencacah 11856

 Harga No Material qty Spesifikasi
590 1 Pisau pencacah plastik 5 300X100X15, SKD
1309 2 plat eser 1 1.2m x 2.4m x 8mm
1961 3 plat eser 1 1.2m x 2.4m x 12mm
811 4 plat eser 1 1.2m x 2.4m x 6mm
452 5 plat eser 1 1.2m x 2.4m x 3mm
424 6 plat eser 1 1.2m x 2.4m x 2mm
9423 7 motor listrik 1 15 kw, 790 rpm
606 8 gearbox output ganda 1 ratio 1:2,
334 9 v-belt tipe C 2 nomor nominal v-belt:73
258 10 v-belt tipe C 2 nomor nominal v-belt:55
360 11 roller bearing (KOYO) 2 as diameter 50mm
112 12 roller bearing (ASB) 2 as diameter 55mm
170 13 roller bearing (KOYO) 2 as diameter 30
1554 14 baja konstruksi S55D (poros) 3 diameter 75
644 15 siku 2 75x75x6 (6m), ASTM A36
197 16 kanal U 1 75x40x5 (6m), ASTM A36
125 17 pulley 1 ID 50, OD 175
1420 18 pulley 1 ID 50, OD 204
280 19 pulley 1 ID 55, OD 200
308 20 pulley 1 ID 55, OD 306
44 21 engsel 2 Stainless
18 22 mur baut (100 biji) 1 M6 x 10
104 23 mur baut (5 biji) 4 M16 x 60
24
25
21504 26

harga/minggu No Biaya proses fabrikasi qty harga/jam

1248 1 sewa mesin 8 26
960 2 operator 2 20
2208

total biaya pembuatan mesin

No nama biaya jumlah
1 material 5026
2 fabrikasi 0
5026
 Harga Satuan Harga No material qty bagian
118 590 1 plat eser 1 cover pp
1309 0 2 siku 2 frame
1961 0 3 plat 1 dudukan pisau
811 0
452 452
424 424
9423 0
606 606
167 334
129 258
180 360
56 112
85 170
518 1554
322 0
197 0
125 0
1420 0
280 0
308 0
22 44
18 18
26 104

5026

harga/hari harga/bulan
208 0
160 0
0
 dimensi (mm) stok
t 8 mm √
75 x 75 5.6 m 2 cover pp 416 x 22
t 12 mm √ 1 cover pp 321 x 2
1 cover pp 321 x 6
1 cover pp 321 x 156.858
1 cover pp 321 x 40.196
1 cover pp 321 x 304.138
2 cover pp 588 x 370
1 cover pp 321 x 288
2 cover pp 566 x 75
2 cover pp 471 x 75